SURGE BLADDER VASSEL FOR SEA WATER & WASTE WATER
A.R.I. FLOW CONTROL ACCESSORIES Ltd. www.arivalves.com
[email protected] Tel: 972-4-6761899
MAINTENANCE INSTRUCTIONS D-070 EnM-D070-10
gas charge (between the metal and the bladder)
manometer
inflation valve
epoxy anti corrosion internal coating
removable foodgrade butyle bladder containing the water
level gauge (option)
removable anti extrusion grid
piping connexion to the network
A.R.I.
FLOW CONTROL ACCESSORIES Ltd.
www.arivalves.com
[email protected] Tel: 972-4-6761988
A.R.I.
FLOW CONTROL ACCESSORIES Ltd.
TECHNICAL SPECIFICATION
ID No. :
TITLE:
www.arivalves.com
[email protected] Tel: 972-4-6761988
Quality Assurance
HYDROCHOC
SPT 0171-03-GB
SURGE BLADDER VESSEL TYPE
Page 1 sur 3
1- BLADDER VESSELS
A bladder surge vessel has the same mission with regard to surge control as the traditional compressor vessel. The objective of this pneumatic solution is to simplify the method of r egulation. In a similar way to a vessel controlled by compressors, a pre-charge pressure is calculated to give the required elasticity to push the water into the system following a pump shut down or power cut. The major difference being that the liquid is contained within a rubber bladder (compatible with drinking water). Therefore, as there is no contact between the compressed air and the water there is no dissolution. There is thus no requirement for a permanent regulation system including compressors, etc...
Once the vessel has been commissioned and the correct precharge has been introduced, the vessel will operate automatically emptying when called upon and refilling with the return waves until naturally refinding its steady state balance. Charlatte have been successfully manufacturing bladder vessels for over 30 years form 8 to 80000 litres.
2 - CONCEPTION OF A BLADDER VESSEL
The vessel can either be horizontal or vertical. It is constituted of a steel vessel containing a rubber bladder made from butyl rubber, (suitable for use with drinking water) and a flanged connection pipe equipped with anti-extrusion grill. The vessels are treated internally with food quality epoxy paint as corrosion protection and externally to client specification. In order to verify the level in the vessel it is normally equipped with a level indicator as well as a manometer to verify the initial precharge pressure. If hydraulically required the vessel will be equipped with a non return valve with an incorporated bypass in order to kill the over pressure by consuming the energy of the flow reversal.
A.R.I.
FLOW CONTROL ACCESSORIES Ltd.
TECHNICAL SPECIFICATION
ID No. :
TITLE:
www.arivalves.com
[email protected] Tel: 972-4-6761988
Quality Assurance
HYDROCHOC SURGE BLADDER VESSEL TYPE
SPT 0171-03-GB
Page 2 sur 3
3 - OPERATION
The installation of such a surge vessel is very simple, but must be performed with care. If well done, future checking of the vessel will be very easy.
3.1 Initially the precharge pressure must be adjusted to the value resulting from the hydraulic analysis (prechage can be either compressed air or nitrogen). At this stage the bladder contains no volume at all.
3.2 When the gate valve is opened the water will enter the vessel under static conditions, and begin to compress the gas (static pressure is always higher than precharge pressure)..
3.3 The water entering the vessel will further compress the precharged gas until a balance between the liquid and the compressed gas is reached.
A.R.I.
FLOW CONTROL ACCESSORIES Ltd.
www.arivalves.com
[email protected] Tel: 972-4-6761988
TECHNICAL SPECIFICATION
Quality Assurance ID No. :
TITLE:
HYDROCHOC SURGE BLADDER VESSEL TYPE
3.4 Immediately after a pump stop the pressure in the line will start to decrease ant the elastic energy in the vessel will discharge the water from the vessel into the line.This prevents dangerous low pressure along the pipe work.
3.5 As the pressure way become very low, the flow will reverse, this will then enter into the vessel via a reduced diameter ( drilled non return valve or bypass) if hydraulically required. Several oscillations may occur before static state is reached.
3.6 When the pumping station will restart, the vessel will continue to fill until dynamic steady state is reached and it is then once again prepared for the next pump stop.
SPT 0171-03-GB
Page 3 sur 3
A.R.I.
FLOW CONTROL ACCESSORIES Ltd.
www.arivalves.com
[email protected] Tel: 972-4-6761988
inflation valve
removable bladder specially reinforced for raw or sewage water . It contains the gas charge
removable anti extrusion grid which avoids the bladder going outside
epoxy anti corrosion internal coating
piping connection to the network
A.R.I.
FLOW CONTROL ACCESSORIES Ltd.
www.arivalves.com
[email protected] Tel: 972-4-6761988
TECHNICAL SPECIFICATION
A.R.I.
www.arivalves.com
[email protected] Tel: 972-4-6761988
REF
TITLE:
FLOW CONTROL ACCESSORIES Ltd.
Quality Assurance
E.U.V.
SPT 0176-04-GB
SURGE BLADDER VESSEL FOR RAW AND WASTE WATER
Page 1 sur 3
1- BLADDER VESSELS
A bladder surge vessel has the same mission with regard to surge control as the traditional compressor vessel. The objective of this pneumatic solution is to simplify the method of regulation, given the difficulty in effective level control with waste water. As in the case of a vessel controlled by compressors, a pre-charge pressure is calculated to give the required elasticity to push the water into the system following a pump shut down or power cut. The major difference being that the air is contained within a rubber bladder. Therefore, as there is no contact between the compressed air and the liquid there is no dissolution. There is thus no requirement for a permanent regulation system including compressors, etc...
Once the vessel has been commissioned and the correct precharge has been introduced, the vessel will operate automatically emptying when called upon and refilling with the return waves until naturally refinding its steady state balance. Charlatte manufacture raw/waste water bladder vessels form 50 to 50000 liters.
2 - CONCEPTION OF A BLADDER VESSEL FOR RAW/WASTE WATER.
This type of vessel is vertical. It is constituted of a steel vessel containing a rubber bladder with a protective coating resistant to aggressive waste water, and a flanged connection pipe equipped with anti-extrusion grill. The vessels are treated internally with Epoxy paint as corrosion protection and externally to client specification.
TECHNICAL SPECIFICATION
A.R.I.
FLOW CONTROL ACCESSORIES Ltd.
www.arivalves.com
[email protected] Tel: 972-4-6761988
Quality Assurance REF
TITLE:
E.U.V.
SPT 0176-04-GB
SURGE BLADDER VESSEL FOR RAW AND WASTE WATER
Page 2 sur 3
3 - OPERATION
The installation of such a surge vessel is very simple, but must be performed with care. If well done, future checking of the vessel will be very easy.
3.1 Initially the precharge pressure must be adjusted to the value resulting from the hydraulic analysis. At this stage the bladder occupies the full volume of the tank...
3.2 When the gate valve is opened the water will enter the vessel under static conditions, and begin to compress the gas (static pressure is always higher than precharge pressure)...
3.3 The water entering the vessel will further compress the precharged gas until a balance between the liquid and the compressed gas is reached.
TECHNICAL SPECIFICATION
A.R.I.
FLOW CONTROL ACCESSORIES Ltd.
www.arivalves.com
[email protected] Tel: 972-4-6761988
Quality Assurance REF
TITLE:
E.U.V.
SPT 0176-04-GB
SURGE BLADDER VESSEL FOR RAW AND WASTE WATER
3.4 Immediately after a pump stop the pressure in the line will start to decrease and the elastic energy in the vessel will discharge the water from the vessel into the line. This prevents dangerous low pressure along the pipe work.
3.5 As the pressure may become very low, the flow will reverse, this will then enter into the vessel. Several oscillations may occur before static state is reached.
3.6 When the pumping station will restart, the vessel will continue to fill until dynamic steady state is reached and it is then once again prepared for the next pump stop.
Page 3 sur 3
Range
The Hydrochoc sewage bladder vessel is a hydropneumatic surge vessel designed to rapidly give large flow to the system it protects against transients due to a cut off of the pumping station when the effluent is heavily charged or fibrous.
waste water
Anti water hammer
EUV 3000 to 35000 L
PAINT
REINFORCED BLADDER
Epoxy paint without solvent, colour white, thickness 100 microns. Polyurethane lacquer, External. colour yellow and anti corrosion polyurethane finishing thickness 50 microns. Internal.
Interchangeable.
M ANUFACTURING
WARRANTY
PACKING
Not including parts subject to wear an tear and subject to use under normal conditions.
Craddles.
TO CODAP
View from underside
The dimension shown are indicative and can be modified without warning.
Capacity
ØD
(mm)
Height
P
T
Size A
Size B
Size C
Davit
3000
1200
H 3800
4000
1200
4100
1050
26
150
125
1370
No
5000
1500
3500
1300
26
150
178
1670
No
6000
1500
4300
1300
26
150
178
1670
No
7000
1500
4800
1300
26
150
178
1670
No
8000
1500
5300
1300
26
150
178
1670
No
9000
1900
4500
1700
26
150
178
2070
Yes
9000
2100
3500
1800
26
150
276
2270
Yes
10000
1900
4900
1700
26
150
178
2070
Yes
10000
2100
3800
1800
26
150
276
2270
Yes
12000
1900
5600
1700
26
150
178
2070
Yes
12000
2100
4400
1800
26
150
276
2270
Yes
15000
2100
5300
1800
26
150
276
2270
Yes
20000
2500
5000
2000
26
500
500
2670
Yes
25000
2500
6000
2000
26
500
500
2670
Yes
30000
3000
5400
2550
26
500
500
3170
Yes
35000
3000
6100
2550
26
500
500
3170
Yes
A.R.I.
1050
26
150
125
1370
No
FLOW CONTROL ACCESSORIES Ltd.
www.arivalves.com
[email protected] Tel: 972-4-6761988