Sistem Monitoring Operasi dengan SCADA

SISTEM MONITORING OPERASI DENGAN SCADA DI SKG CILAMAYA KERTAS KERJA WAJIB

Oleh :

 Nama Mahasiswa

: Irham Hizrata

 NIM

: 024/BKJT-PER 024/BKJT-PERT TAA!/20"# AA!/20"#

Pr$%ram !t&'i

: BKJT PERTAMINAA!

KEMENTERIAN ENERI (AN !)MBER (A*A MINERA+ BA(AN PEN(I(IKAN (AN PE+ATIHAN ENERI (AN !)MBER (A*A MINERA+ PER)R)AN TINI KE(INA!AN AKA(EMI MIN*AK (AN A! B)MI,!TEM PTK AKAMIGAS - STEM

e.& Mei 20"

LEMBAR PENGESAHAN

J&'&l

: !I!TEM MO MONITORIN OP OPERA!I (E (ENAN !A(A (I !K I+AMA*A I+AMA*A

 Nama Mahasiswa

: IRHAM HI1RAT HI1RATA

 NIM

: 024/BKJT-PER 024/BKJT-PERT TAA!/20"# AA!/20"#

Pr$%ram !t&'i

: BKJT PERTAMINA A!

Me3et&&i : Pem5im5i% Kertas Kera 6ai5

Ir7 R$i Her& Her & Tri3at$ Tri3a t$  !T  NIP : "89042"880"00"

"

KATA PENGANTAR  (e%a (e%a me%&;a. 3a% 3a% 'ila
2

e.& Mei 20"

Pe&lis

DAFTAR ISI +EMBAR PENE!AHAN777777777777777777777777777777777777777777777777 PENE!AHAN777777777777777777777777777777777777777777777777777777777777777777777777777777777777 777777777777777777777777777777777777 77777777i 77777777 i KATA KATA PENANTAR7777 PENANTAR777777777777777777777777777 7777777777777777777777777777777777777777777777 7777777777777777777777777777777777777777777777 777777777777777777777777777777777777777777777777777ii 7777777777777777777777777777ii (ATAR (ATAR I!I77777777777777777777777777777777777777777 I!I7777777777777777777777777777777777777777777777777777777777777777 7777777777777777777777777777777777777777777777 7777777777777777777777777777777777777777777777777 77777777777777777777777777 iii (ATAR (ATAR AMBAR7777777777777777777777777777777777 AMBAR777777777777777777777777777777777777777777777777777777777 7777777777777777777777777777777777777777777777 77777777777777777777777777777777777777777777iF 777777777777777777777iF "7 PEN(AH)+)AN7777777 PEN(AH)+)AN777777777777777777777777777777 7777777777777777777777777777777777777777777777 7777777777777777777777777777777777777777777777 7777777777777777777777777777777777777777777777777" 77777777777777777777777777" "7" +atar Bela
DAFTAR GAMBAR  am5ar 27" Peta 6ila3ah Kera !K ilama3a Pertamia as 6JA77777777777777777777777777 am5ar 272 !tr&
4

1. PENDAHULUAN

1.1 Latar Belaa!"

PT Pertamia as mer&.a
li%<&%a

mem.&3ai


serta

me%&tama
7 !alah sat& as.e< 3a% ter
"

$.erasi selal& 'alam <$'isi .rima7 A'a.& salah sat& .arameter a%ar ter;i.ta3a <$'isi $.erasi 3a% .rima 3ait& 'e%a memasti
1.# Ma$%& &a! T%'%a!

Ma
1.( Bata$a! Ma$ala)

A%ar 'a.at mem.erelas t&&a 3a% i%i 'i;a.ai .e&lis ma
6ester JaFa Area7

1.* S+$te,at+a Pe!%l+$a!

!istemati
Ba5 ii 5erisi
Ba5 ii 5erisi
Ba III T+!'a%a! P%$taa

Ba5 ii 5erisi
Ba5 ii 5erisi
Ba5 ii 5erisi
4

#. ORIENTASI UMUM

#.1 Se'ara) Sta$+%! K0,/re$$0r Ga$ C+la,aa Perta,+!a Ga$ WJA

P ata& ilama3a-ile%$ as Pi.elie mer&.a7 (e%a ara<  220 KM 'a m&lai 'i $.ersi
#.# W+laa) Ker'a &ar+ SKG C+la,aa Perta,+!a Ga$ WJA

A'a.& wila3ah
!e5a%ai 5eri<&t : "7 Jal&r Barat - Pi.a 24 i;hi 'ari KM70000 sam.ai 'e%a KM70#9 ?#9 KM@7 - Pi.a "C i;hi 'ari KM70000 sam.ai 'e%a KM702"0 ?2" KM@7 - Pi.a 2 i;hi 'ari KM702"0 sam.ai 'e%a KM70#9 ?2 KM@7 27 Jal&r Tim&r  - Pi.a "4 i;hi 'ari KM70#0# sam.ai 'e%a KM70844 ?48 KM@7 - Pi.a "C i;hi 'ari KM70#0# sam.ai 'e%a KM70844 ?48 KM@7 7 Jal&r itari< , K&a% - Pi.a "C i;hi 'ari KM70000 sam.ai 'e%a KM70090 ?9 KM@7

Ga,ar #.1 Peta W+laa) Ker'a SKG C+la,aa Perta,+!a Ga$ WJA

#.( Str%t%r Or"a!+$a$+

(istri< ilama3a 5erasa 'alam wila3ah
ilama3a ma
&%si O.erasi &%si Pemeliharaa ? Maintenance@ &%si H!E

Ga,ar #.# Str%t%r Or"a!+$a$+ D+$tr+2t C+la,aa Perta,+!a Ga$ WJA

Ga,ar #.( Str%t%r Or"a!+$a$+ Perta,+!a Ga$ We$ter! Ja3a Area

#.* T%"a$ &a! F%!"$+ Tera+t

!e;ara &m&m 'a t&%as 'ari &%si O.erasi se5a%ai 5eri<&t :

• • • • • •

Mem$it$ri%
T&%as 'a &%si 'ari &%si .emeliharaa : •

Mela<&
•

!K ma&.& 3a% a'a .a'a .i.elie7 Me%atasi .ermasalaha-.ermasalaha 3a% a'a .a'a !K 'e%a mem.ertaha
!e'a%
Meli'&%i setia. tea%a
(. TINJAUAN PUSTAKA

(.1 Pe!"eta)%a! te!ta!" SCADA

!A(A mer&.a
e<$$mi 3a% 'ima
(a.at me%&asai 'ata $.erasi ari%a .i.a melal&i .eralata 'a  .erle%
27

(a.at me%$.erasi
7

(a.at memata& 'ata 3a% a<&rat 'a .er&5aha3a7

47

(a.at mem5eri
#7

(a.at

mem5eri
se;ara .eri$'i< ma&.&

sewa
'i.erl&
(a.at memata& 'a me%$tr$l serta mela.$r
97

(a.at me%aalisa 'ata hist$ris 'a sel&r&h la.$ra se;ara t&tas7

C7

(a.at 'i.a'& 'e%a .era%
87

(a.at mem.erhit&%
"07 (a.at 'i.a'& 'e%a sistem maaeme %as 'a mea'i 5a%ia 'ari sistem maaeme %as7 ""

(.1.1 Je!+$ SCADA

A'a '&a eis !A(A i
"7 T3.i;al !A(A Jeis Tra"itional S!A#A  ii mem.&3ai sistem 3a% 5isa 'i%&a
27 !ta' Al$e !A(A Pa'a Jeis ii sistem !A(A ha3a me%%&a
7 Netw$r
Ga,ar (.1 T/+2al SCADA

"

Ga,ar (.# Sta!& Al0!e SCADA

Ga,ar (.( Net40re& SCADA "4

(.1.# I!$tr%,e!ta$+ SCADA

Istr&metasi .a'a !A(A ter5a%i mea'i 5e5era.a 5a%ia m&lai 'ari istr&metasi 'i  %iel"   'a istr&metasi 'i control room7 Istr&metasi 'i  %iel"  ter'iri 'ari:





Transmitter se5a%ai measurement alat-alat 'i la.a%a7  Actuator se5a%ai .e%%era< alat-alat 'i la.a%a7

Ke'&a Alat terse5&t 'i$.erasi


 )anel Bo* Berisi sel&r&h .ael-.ael .e%h&5&% alat 'ila.a%a 'e%a RT) ? Remote

Terminal Unit+7 I.&t .ael 5$ 5erasal 'ari  %iel" instrument   3a% ter'ari 2 eis 3ait& !onventional   'a Fiel"bus base" 7 )t&< eis conventional   me%%&a
"#



RT) ? Remote Terminal Unit @

RT) 5era'a 'i masi%-masi% Rem$te !tati$ 3a% terite%rasi 'e%a istr&metasi se.erti Fuse arester 'a sistem <$tr$l ata& P+ ? )rogrammable  (ogic !ontroller+,

&%si 'ari RT):

"7 Pe%&m.&l I$rmasi 'ari la.a%a7 27 Me%irim i$rmasi


 .uman Mac&ine nter%ace ?HMI@ Ber&.a Pera%
(.# Pr+!$+/ Ker'a SCADA

!istem 'ari se5&ah !A(A ii 5e
"7 Pe%$leha (ata ? #ata As$uisition@7 27 Jari%a K$m&i
"

47 Supervisory !ontrol,

!&at& .r$ses 'ila.a%a memili
"9

Ga,ar (.* Ar$+tet%r SCADA

(.( Me&+a K0,%!+a$+ SCADA

(alam .r$ses <$m&i
(.(.1 Fiber Optic 5FO6

 Fiber Optic mer&.a
"C

Ga,ar (.7 Str%t%r F+er 0/t+2



Iti ata& !ore

Ter%at&% 'ari eis3a iti serat


Ja
+a.isa 3a% meli'&%i iti 'ise5&t 'e%a a


Matel ata& !oating 

!etelah ;la''i% la.isa sela&t3a a'alah matel ata& ;$ati% 3a% ti'a<  ter5&at 'ari
Pe%%&aa  %iber optic ti'a< 'a.at le.as 'ari e$uipment  .e'&<&%3a7 (a.at 'i
(.(.# Very Small Aperture Terminal  5SAT6 20

G!AT ?Very Small Aperture Terminal @ a'alah stasi& .eerima si3al 'ari

satelit 'e%a atea .eerima 5er5et&< .iri%a 'e%a 'iameter <&ra% 'ari ti%a meter7 &%si &tama 'ari G!AT a'alah &t&< meerima 'a me%irim 'ata
Ga,ar (.8 Ar$+tet%r SAT

K$m.$e G!AT ter'iri 'ari:



2"

)it +&ar ?Out"oor Unit  / O()@

"7 Atea/'ish/.ara5$la &<&ra 2 hi%%a 4
'i'i% ata& taah7 27 B) ? Bloc' Up !onverter @  3a% me%hatar


)it (alam ? n"oor Unit 0 I()@ "7

M$'em ? Mo"ulator 0 #emo"ulator @ se5&ah alat 3a% me3am5&%
27 I+ ?Iter a;ilit3 +i<@ mer&.a
(.* RTU 5 Remote Terminal Unit 6

RT) ? Remote Terminal Unit @ a'alah se5&ah &it a<&isisi 'ata 'a &it <$tr$l 3a% 5er'iri se'iri &m&m3a 5er5asis mi
'a me%irim
me%%&a


Kesalaha .a'a I/O ;ar'



Kesalaha .a'a <$m&i


Kesalaha <$m&i
Pa'a saat tera'i %a%%&a <$m&i
K$i%&rasi RT) har&s ses&ai
common logic mo"ule har&s ti'a< ter.e%ar&h $leh iter%ritas &it se;ara


Me%&m.&l
Analog value

2,

Alarm

3,

Status point 

4,

Flow 3a% melewati meter7

Me%irim


Mem.r$ses .eritah <$tr$l 'ari MT)7 1,

Open0!lose valve,

2,

!a
3,

Me%&5ah Set point,

Ji
RT) 'i%&a
ti'a< la%s&%7 )t&< <$m&i
(.7 H%,a! Ma2)+!e I!ter9a2e 5HMI6

 .uman Mac&ine nter%ace ?HMI@ a'alah sistem 3a% me%h&5&%
(.7.1 F%!"$+ HMI

"7

Mem5eri
27

Meeremah
7

Mem$it$r
47

Me%at&r ilai .a'a .arameter 3a% a'a 'i plant,

#7

Me%am5il ti'a
7

Mem&;&l
97

Meam.il
(.7.# Ba"+a! HMI

Ba%ia-5a%ia 'ari H&ma Ma;hie Itera;e ?HMI@ Meli.&tiL "7

Tam.ila !tatis 'a (iami<  Pa'a tam.ila HMI ter'a.at '&a ma;am tam.ila 3ait& O53e< statis 'a O53e< 'iami<7



O53e< statis 3ait& $53e< 3a% 5erh&5&%a la%s&% 'e%a .eralata ata& 'ata5ase7 $t$h : te


O53e< 'iami< 3ait& $53e< 3a% mem&%
27

Maaeme Alarm !&at& sistem .r$'&
alarm 'e%a t&&a me%elemiir alarm 3a% ti'a< 5erarti7 Jeis-eis alarm 3ait&L 

 Absolute Alarm ? .ig& 'a .ig&-.ig&  (ow 'a (ow-(ow @



 #eviation Alarm ? #eviation .ig&  #eviation (ow @



 Rate o% !&ange Alarms ?  )ositive Rate o% !&ange   /egative Rate o%  !&ange @

7

Tre'i% Per&5aha 'ari variable .r$ses <$ti3& .ali% 5ai< i
47  Reporting  (e%a reporting   a
5ase'

m$it$ri%7

Pem5&ata

la.$ra

3a%

s.esii<

'i5&at

me%%&a
29

*. SISTEM MONITORING OPERASI DENGAN SCADA DI SKG CILAMAYA

*.1 S+$te, Tra!$,+$+ Ga$ SKG

!tasi& K$m.res$r as ? !K @ ilama3a mer&.a
Ga,ar *.1 Se,at+ Al+ra! Ga$ SKG C+la,aa

!istem trasmisi %as
A'a.& <$m.$e 'ari sistem !A(A it& se'iri ter'iri atas '&a ma;am 3ait& : "7 K$m.$e Har'ware a@ !istem <$m&i
)t&< mea%a a%ar alira %as 'ari s&m5er 'a.at 'ialir
*.# S+$te, M0!+t0r+!" O/era$+

*.#.1 SKG C+la,aa $ea"a+ Sub-Master Station

!K ilama3a se5a%ai Sub-Master Station  mer&.a
5ert&%as

&t&<

me%am5il

'ata-

'ata

'ari

RT)-RT)

'a

me%irim
*.#.# RTU Gas Flow SKG C+la,aa

RT) mer&.a
Me%am5il 'ata-'ata .e%&<&ra stat&s .eralata 'a si3al alarm 3a% 'iter&s
27

Mela
7

Mela<&
A'a  5&ah RT) 3a% 'i%&a
+-Pari%i Bert&%as mem$it$r Gas Flow 3a% 5erasal 'ari s&m5er +-Pari%i 'e%a nlet 2477

27

ilama3a I Bert&%as mem$it$r Gas Flow 3a% 5er%&a se5a%ai 5aha 5a
7

ilama3a II Bert&%as mem$it$r Gas Flow 3a% 5erasal 'ari s&m5er KHT ?Ka'a% Ha&r Tim&r@ serta mem$it$r Gas Flow 3a% 'i
2

*.#.( HMI Gas Flow SKG C+la,aa

HMI ? .uman Mac&ine nter%ace@ mer&.a
sistem !A(A 'imaa HMI ? .uman Mac&ine nter%ace@ 5er&%si se5a%ai  em5ata atara mesi 'a ma&sia7 (e%a
HMI ilama3a I Pa'a HMI ilama3a I ter'a.at 5e5era.a me& .a'a )I se.erti  Main  Menu  Report )rint  Overview  #ata View Total Volume7 A'a.& 5e5era.a Parameter 3a% 5ersiat Static 'a #ynamic7 !e5a%ai ;$t$h .arameter stati; a'alah set.$it FU8(9)RS9.G.9A(ARM  'a FU8(9)RS9(O69A(ARM 7 !e'a%
ter&<&r

se;ara  Realtime  se.erti

Temperature  )ressure

 #i%%erential )ressure serta Flow Rate 3a% tersal&r


Ga,ar *.# Ta,/+la! GUI /a&a HMI C+la,aa I



HMI ilama3a II Pa'a HMI ilama3a II .a'a tam.ila Overview ter'a.at 5e5era.a Flow  #iagram  &t&< mem$it$r  Flow Gas 3a% melewati  system  se.erti  nlet   :.T 1;7 (ine-A nlet :.T 1;7 (ine-B 'a Meter 147 !(M - B(G7 A.a.&  .arameter 3a% 'im$it$r se;ara realtime a'alah Temperature )ressure 'a  #i%%erential )ressure7 Pa'a HMI &%a terlihat +ie maa 3a% se'a%  Active ata& Running 7 Pa'a %am5ar 'i5awah ii terlihat &t&< nlet :.T 1;7 (ine-B se'a% Running 7 Beri<&t Tam.ila )I &t&< HMI ilama3a II: 4

Ga,ar *.( Ta,/+la! GUI /a&a HMI C+la,aa II 

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