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The following are also required: • Spare parts list Order no. 41 63 841
• Circuit diagrams ORTHOPHOS Plus DS/Plus DS Ceph Order no. 41 62 751
ORTHOPHOS 5/Plus/Plus Ceph Order no. 54 71 839
• Tools – Hexagonal-head screwdrivers, screwdrivers, angled, sizes 1, 5, 2 – 10 – Allen key, size 4, length 200 mm, for socket head screws – Set of hexagonal wrenches, sizes 4 – 14 with 1/4” ratschet, extension and 4 socket head (Allen) inserts 3 – 6 mm – Spirit level – Open-end wrenches, sizes 5.5, 7, 8, 10, 13, 30, and 19, 22 for Ceph – Torx screwdrivers, sizes 10, 20, 25 – Phillips)-head srewdriver, size 1 – Insulated slot-head screwdrivers, sizes 0, 1, 2, 3, 4, 6 – Pliers for retaining ring
• Auxillary means – Digital multimeter, accuracy class 1 – Soldering iron for cable repairs – Diagonal cutter – Cable ties – Teflon insulating tape
Important Notes 1
List of of Me Messages 2
Trou roubleshooting 3
Chec Checks ks and and Adju Adjust stme ment nts s 4
Serv rviice Routines 5
Repairs 6
Maintenance 7 Tech Techni nica call mod modif ific icat atio ions ns 8
Contents
1
2
3
Important Notes ........................................ ................................................................................. ........................................................................... .................................. 1 - 1 1.1
Important Important Notes ............ ................... .............. .............. .............. .............. .............. .............. .............. .............. .............. ............. .............. ............... ......... .. 1 - 3
1.2
List of software software versions versions .............. ..................... .............. .............. .............. .............. .............. .............. .............. .............. .............. .............. ....... 1 - 5
1.3
Major Assemblies Assemblies and Components Components ......... ................ .............. .............. .............. ............... ............... .............. .............. .............. ......... 1 - 6
1.4
Removing Removing Panels ................... .......................... .............. .............. .............. .............. .............. .............. .............. .............. .............. .............. ............. ...... 1 - 9
1.5
Photographs Photographs of PC PC Boards Boards ......... ................ .............. .............. .............. .............. .............. .............. .............. .............. .............. .............. ....... 1 - 11
List of Messages................... Messages............................................................ ................................................................................... ....................................................... ............. 2 - 1 2.1
List of Help Messages Messages .................... ........................... .............. .............. .............. .............. .............. .............. .............. .............. .............. ........... .... 2 - 3
2.2
List of Error Messages Messages ............. .................... .............. .............. ............... .............. ............. ............... .............. ............. ............... .............. ......... ... 2 - 4
2.3
List of Service Service Routines Routines ............. .................... .............. .............. .............. .............. ............. .............. .............. ............. ............... .............. ......... ... 2 - 9
2.4
List of Error Error Messages Messages for for SIDEXIS SIDEXIS ................. ....................... .............. ............... .............. .............. .............. .............. ............ ..... 2 - 10
Troubleshooting ....................................... ............................................................................... ............................................................................. ..................................... 3 - 1 3.1
Unit cannot be switched switched on .............. ..................... .............. .............. .............. .............. ............... ............... .............. .............. .............. ......... .. 3 - 7
3.2
Demonstratio Demonstration n mode cannot be turned ON/OFF .............. ..................... .............. .............. .............. .............. ............ ..... 3 - 9
3.3
Corr Correc ecti ting ng erro errorr of of hel help p mes messa sage ge H3 01. 01. .............. ..................... .............. ............... ............... ............. .............. .............. ...... 3 - 11
3.4 3.4
Corr Correc ecti ting ng err error ors s of of hel help p mes messa sages ges H3 05 and 05 and H3 06. 06. .............. ..................... .............. ............... ............... ....... 3 - 13
3.5
Corr Correc ecti ting ng erro errorr of of hel help p mes messa sage ge H3 07. 07. ........................................... ... ............................................................. ..................... 3 - 15
3.6
Corr Correc ecti ting ng erro errorr of of hel help p mes messa sage ge H3 12. 12. ........................................... ... ............................................................. ..................... 3 - 17
3.7
Corr Correc ecti ting ng erro errorr of of hel help p mes messa sage ge H3 16. 16. ........................................... ... ............................................................. ..................... 3 - 19
3.8 3.8
Corr Correc ecti ting ng err error or of of mess messag ages es E1 01, 01, E1 02, 02, E2 03: 03: Signal paths to control board DX1 are interrupted. interrupted. .................................... .......................................................................... ...................................... 3 - 21
3.9 3.9
Corr Correc ecti ting ng err error or of of mess messag age e E2 01: 01: X-ray tube assembly assembly overheated. overheated. .............. .................. .... 3 - 23
3.10 Correc Correctin ting g error error of mess message age E2 04: 04: Zero power range range has been been re-initiali re-initialized. zed. ...... 3 - 25 3.11 Correc Correctin ting g error error of mess message age E2 10: 10: Max. radiation time of the program is exceeded. ................................................................. ........................... ................................................................... ............................. 3 - 27 3.12 Correc Correctin ting g error error of mess message age E2 11: 11: Anode voltage voltage too high. high. ............... ...................... .............. ........... .... 3 - 29 3.13 Correc Correctin ting g error error of mess message age E2 12: 12: Anode current too high. ................... ........................... ............... ....... 3 - 31 3.14 Correc Correctin ting g error error of mess message age E2 13: 13: Filament Filament voltage too high. high. .............. ...................... ............... ......... 3 - 33 3.15 Correc Correctin ting g error error of mess message age E2 14: 14: Short-circuit in bridge .................................... 3 - 35 3.16 Correc Correctin ting g error error of mess message age E2 15: 15: VHmax continuously continuously present. present. .............. ..................... ............ ..... 3 - 37 3.17 Correc Correctin ting g error error of mess message age E2 16: 16: kVACTUAL – Cable Cable is interrupted. interrupted. .............. ................... ..... 3 - 39 3.18 Correc Correctin ting g error error of mess message age E2 20: 20: Interrupted exposure lead in Multitimer cable. ......................................... ................................................................................... ............................................................. ................... 3 - 41 3.19 Correc Correctin ting g error error of mess message age E2 40: 40: VH setpoint out of tolerance. tolerance. .................. ......................... ......... 3 - 45 3.20 Correc Correctin ting g error error of mess message age E2 45: 45: mA setpoint setpoint out of tolerance. tolerance. .............. ..................... ........... .... 3 - 47 3.21 Correct Correcting ing e erro rrorr of mess messages ages E3 01, 01, E3 02: 02: Actuator M2 has not left/reached the tripping position. .................................... ............................................................................ ........................................ 3 - 49 3.22 Correct Correcting ing e erro rrorr of mess messages ages E3 03, 03, E3 04: 04: Actuator M3 has not left/reached the tripping position. ..................................... ...................................................................... ................................. 3 - 51 54 53 571 D 3297 D 3297.077.01.10.02 3297.077.01.10.02 04.2007
V
Contents 3.23 Correc Correctin ting g error error of mess messages ages E3 05, 05, E3 06: 06: Cassette carriage has not left/reached the reference point. ............................................................................... 3 - 53 3.24 Correc Correctin ting g error error of mess message age E3 09: 09: Pulses for height adjustment are not within allowed time. .................................................................................................. 3 - 55 3.25 Correc Correctin ting g error error of mess messages ages E3 10, 10, E3 11: 11: Count for height adjustment too high/too low for reference reference setting. ........................................ ...................................................................... .............................. 3 - 59 3.26 Correc Correctin ting g error error of mess message age E3 12: 12: Key for height adjustment pressed during unit self-adjustment. ...................................................................................... 3 - 61 3.27 Correc Correctin ting g error error of mess messages ages E3 27, 27, E3 28: 28: Zero point of forehead support was not exited/reached. ........................................................................ .................................. ............................................ ...... 3 - 63 3.28 Correc Correctin ting g error error of mess messages ages E3 32, 32, E3 33: 33: Start position for rotation was not exited/reached. ................................................................................................... 3 - 65 3.29 Correc Correctin ting g error error of mess message age E3 36: 36: Cassette holder was swivelled from the Pan position during Pan exposure. ........................................................................... 3 - 69 3.30 Correc Correctin ting g error error of mess message age E3 39: 39: Light barrier for Ceph position rotation indicates invalid invalid status ....................................... ............................................................................ ...................................................... ................. 3 - 73 46: Position of cassette holder cannot 3.31 Correc Correctin ting g error error of mess message age E3 46: be determined. ......................................................................... ................................. ........................................................................ ................................ 3 - 75 3.32 Correc Correctin ting g error error of mess message age E3 51: 51: Faulty signals output by the film drive control. .................................... .......................................................................... .................................................................. ............................ 3 - 77 3.33 Correc Correctin ting g error error of mess message age E4 01: 01: Exposure aborted by SIDEXIS (with XOP) ..... 3 - 79 3.34 Correc Correctin ting g error error of mess message age E4 01: 01: Exposure aborted by SIDEXIS (with XAB) ...... 3 - 81 3.35 Correc Correctin ting g error error of mess message age E4 02: 02: Fault indicated by control unit of Ceph motor. .................................... ............................................................................ ......................................................................... ................................. 3 - 83 3.36 Correc Correctin ting g error error of mess message age E4 03: 03: Light barrier for Ceph control not emitting any pulses. ................................... ............................................................................. .............................................................. .................... 3 - 87 3.37 Correc Correctin ting g error error of mess message age E4 04: 04: Motor M8 for secondary diaphragm not moving. ............................................................................................. 3 - 89 3.38 Correc Correctin ting g error error of mess message age E4 06: 06: Fault at one of the supply voltages (with XOP) ................................................................................................................ 3 - 93 3.39 Correc Correctin ting g error error of mess message age E4 06: 06: Fault at one of the supply voltages (with XAB) ..................................... ............................................................................. ........................................................................... ................................... 3 - 95 3.40 Correc Correctin ting g error error of mess message age E4 08: 08: Aborted by SIDEXIS during radiation (with XOP) ................................................................................................................ 3 - 97 3.41 Correc Correctin ting g error error of mess message age E4 08: 08: Aborted by SIDEXIS during radiation (with XAB) ..................................... ............................................................................. ......................................................................... ................................. 3 - 101 3.42 Correc Correctin ting g error error of mess message age E4 09: 09: Faulty signal from limit switches of Ceph drive. ............................................................................................................. 3 - 105 3.43 Correc Correctin ting g error error of mess message age E4 11: 11: Image receptor not ready for exposure (with XOP) .............................................................................................................. 3 - 107 3.44 Correc Correctin ting g error error of mess message age E4 11: 11: Image receptor not ready for exposure (with XAB) ...................................... .............................................................................. ........................................................................ ................................ 3 - 111 3.45 Correc Correctin ting g error error of mess message age E4 14: 14: Ceph holder not moving. ............................... 3 - 115 3.46 Correc Correctin ting g error error of mess message age E4 15: 15: Ceph holder has not moved to the upper/lower limit limit switch. switch. ........................................ ................................................................................. ................................................. ........ 3 - 119
VI
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Contents 3.47 Correc Correctin ting g error error of messag message e E4 16: 16: Active signal present when switching ON (with XOP) ............................................................................... ..................................... ........................................................................ .............................. 3 - 121 3.48 Correc Correctin ting g error error of messag message e E4 16: 16: Active signal present when switching ON (with XAB) ...................................... ................................................................................ ....................................................................... ............................. 3 - 123
4
Checks and Adjustments ...................................... ............................................................................... ................................................................ ....................... 4 - 1 4.1
Phantom radiograph radiograph — Adjusti Adjusting ng actuators actuators M2/M3 ............... ...................... .............. .............. .............. .............. ....... 4 - 5
4.2
Checki Checking ng and adjusti adjusting ng the X-ray X-ray beam beam for panor panorama ama radio radiograp graph h ....... .......... ....... ........ ....... ....... .... 4 - 13
4.3
Checking Checking and adjusting adjusting the the X-ray X-ray beam beam fo forr cephalomet cephalometry....... ry.............. .............. .............. .............. ............... ............... ....... Cephalometer Cephalometer model model No 33 14 320 320 ....... 4 - 19
4.4
Checki Checking ng and and adjust adjusting ing the the X-ra X-ray y beam beam ffor or cepha cephalom lometry etry.................................................. .................................................. Cephalometer Cephalometer model model No 15 38 177 177 ....... 4 - 21
4.5
Check Checkin ing g the sym symme metr try y on the the Cepha Cephalo lome mete terr Cephalometer Cephalometer model model No 33 14 320 320 ....... 4 - 23
4.6
Check Checkin ing g the sym symme metr try y on the the Cepha Cephalo lome mete terr Cephalometer Cephalometer model model No 15 38 177 177 ....... 4 - 25
4.7 4.7
Chec Checki king ng and and adj adjus usti ting ng the the ear ear oliv olives es
Ceph Cephal alom omet eter er mo mode dell No No 33 33 14 14 320 320 .... ...... .... 4 - 27 27
4.8 4.8
Chec Checki king ng and and adj adjus usti ting ng the the ear ear oliv olives es
Ceph Cephal alom omet eter er mo mode dell No No 15 15 38 38 177 177 .... ...... .... 4 - 29 29
4.9
X-ray X-ray tub tube e assembl assembly: y: action action to be taken taken du durin ring/a g/after fter repl replace acemen mentt .... ....... ...... ....... ........ ....... ....... .... 4 - 31
4.10 Radiographic Radiographic density density of spinal spinal column column not correct correct .................. ......................... .............. .............. .............. ........... .... 4 - 33 4.11 Checking Checking exposure times times .............. ..................... .............. .............. .............. .............. .............. .............. .............. .............. .............. ........... .... 4 - 35 4.12 Checking Checking the tube current current ................ ...................... ............. ............... .............. ............. ............... ............... ............. .............. ............... ......... 4 - 37 4.13 Adjusting Adjusting board board DX1 .............. ..................... .............. .............. .............. .............. ............... .............. ............. ............... .............. ............. ........... .... 4 - 39 4.14 Adjusting Adjusting the correction correction switch switch for for height adjustment adjustment ................ ....................... ............. .............. ............... ......... 4 - 41 4.15 Adjusting Adjusting board board DX8 (ABV adjust adjustment) ment) ............... ...................... .............. .............. .............. .............. .............. ............... .......... 4 - 43 4.16 Change anomaly anomaly basic basic setting setting .............. ..................... .............. .............. ............... ............... .............. .............. .............. .............. ......... .. 4 - 45
5
Service Routines .................................... ............................................................................ .............................................................................. ...................................... 5 - 1 5.1
Selecting Selecting Service Service routines routines ................ ....................... .............. .............. .............. .............. .............. .............. ............. .............. .............. .......... .... 5 - 7
5.2
Setting Setting exposur exposure e readines readiness s on the PC .............. ..................... .............. .............. .............. .............. .............. .............. .............. ....... 5 - 9
5.3
Serv ervice rro outi utine S.01 Radiation without rotation ...................................................... ................................. ..................... 5 - 11
5.4
Serv ervice rro outi utine S.02 S.02 Radiation Radiation without rotation for Ceph ........................................ ................... ..................... 5 - 13
5.5
Serv ervice rro outi utine S.03 S.03 Setpoints: Setpoints: kV, kV, mA, preheating ................................................ .................................. .............. 5 - 15
5.6
Serv ervice rro outine S.04 S.04 Actual Actual values: values: kV, kV, mA, preheating .......................................... 5 - 19
5.7
Serv ervice rro outine S.05 Heating adjustment .......................................... . ............................................................... ...................... 5 - 23
5.8
Serv ervice rro outine S.06 S.06 Radiation Radiation counter (decimal display) ....................................... ................... .................... 5 - 27
5.9
Serv ervice rro outine S.07 S.07 E Erasing rasing the error memory ..................................... ...................................................... ................. 5 - 29
5.10 5.10 Se Serv rvic ice e rout routin ine e S.09 S.09 E Erasing rasing EEPROM DX1 ..................................... .......................................................... ..................... 5 - 31 5.11 5.11 Serv Servic ice e rout routin ine e S.11 S.11 Setting Setting the kV increase correction value for Panorama radiographs ............................................................. ................... ......................................................................... ............................... 5 - 33 5.12 5.12 Se Serv rvic ice e rout routin ine e S.13 Hardware service ............................................... ..... .............................................................. .................... 5 - 35 54 53 571 D 3297 D 3297.077.01.10.02 3297.077.01.10.02 04.2007
VII
Contents 5.13 5.13 Se Serv rvic ice e rout routin ine e S.14 S.14 Rotation Rotation functions ..................................... ................................................................... .............................. 5 - 37 5.14 5.14 Se Serv rvic ice e rout routin ine e S.15 S.15 Chec Checking king the actuators ...................................... ........................................................... ..................... 5 - 41 5.15 5.15 Se Serv rvic ice e rout routin ine e S.16 S.16 Film Film holder service .................................................................. 5 - 45 5.16 5.16 Se Serv rvic ice e rout routin ine e S.17 Unit identification ....................................... .................................................................... ............................. 5 - 49 5.17 5.17 Se Serv rvic ice e rout routin ine e S.18 S.18 Checking Checking the height adjustment .............................................. 5 - 51 5.18 5.18 Se Serv rvic ice e rout routin ine e S.19 S.19 Checking Checking the forehead support ............................................... 5 - 59 5.19 5.19 Se Serv rvic ice e rout routin ine e S.20 S.20 Checking Checking the forehead support width ..................................... ............................... ...... 5 - 61 5.20 5.20 Se Serv rvic ice e rout routin ine e S.21 S.21 Programming Programming the diaphragm numbers (without TSA) ............. 5 - 63 5.21 5.21 Se Serv rvic ice e rout routin ine e S.21 S.21 Programming Programming the TSA diaphragm numbers ........................... 5 - 65 5.22 5.22 Se Serv rvic ice e rout routin ine e S.24 S.24 Software-Update Software-Update of EEPROMS J115 ..................................... 5 - 67 5.23 5.23 Serv Servic ice e rout routin ine e S.25 S.25 Adjusting Adjusting the film/screen combination or the kVmA step series .................................... ............................................................................ ........................................................... ................... 5 - 69 5.24 5.24 Serv Servic ice e rout routin ine e S.26 S.26 Checking Checking and adjusting AES (Automatic Exposure Preselection) .......................................................................... 5 - 71 5.25 5.25 Serv Servic ice e rout routin ine e S.32 S.32 Image Image receptor service: Panorama / S.33 Image Service routine S.33 Image receptor service: Ceph ................................................. 5 - 77 5.26 5.26 Se Serv rvic ice e rout routin ine e S.34 S.34 Cep Ceph h arm arm serv servic ice e
Cepha Cephalo lome mete terr mod model el No No 33 14 320 320 .... ...... .. 5 - 83
5.27 5.27 Se Serv rvic ice e rout routin ine e S.35 PC service ..................................... .............................................................................. ......................................... 5 - 89 5.28 5.28 Se Serv rvic ice e rout routin ine e S.36 S.36 Acceptance Acceptance test dose measurement ...................................... 5 - 91 5.29 5.29 Se Serv rvic ice e rout routin ine e S.37 S.37 XAB XAB OP service ...................................................................... 5 - 93
6
Repairs ........................................ .............................................................................. .............................................................................. ....................................................6 ............6 - 1 6.1
Replacing Replacing the the gas-operat gas-operated ed spring spring .............. ..................... .............. .............. .............. .............. .............. .............. .............. ............. ...... 6 - 5
6.2
Replacing Replacing the the rotation rotation motor motor M1 .............. ..................... ............... ............... ............. .............. ............... .............. .............. .............. ......... .. 6 - 9
6.3
Replacing Replacing the actuators actuators M2/M3 ............. ..................... ............... .............. .............. .............. .............. .............. .............. .............. ......... .. 6 - 13 13
6.4
Replacing Replacing the the height height adjustment adjustment motor M5 .............. ..................... .............. .............. .............. .............. ............... ............. ..... 6 - 15
6.5
Replacing Replacing the forehead forehead support support and/or the forehead forehead support support motor M6 .............. ................. ... 6 - 17 17
6.6
Replacing Replacing the the catch catch for the bite bite block/s block/support upport segment .............. ..................... .............. ............... .............. ...... 6 - 21
6.7
Replacing Replacing the halogen lamp of of the light-be light-beam am localizer localizer .......... ................. .............. .............. .............. ............ ..... 6 - 23 23
6.8
Replaci Replacing ng the lamp lamp of of the the Cepha Cephalom lomete eterr Cephalo Cephalomet meter er model model no. 15 38 38 177 177 ...... ...... 6 - 27 27
6.9
Replaci Replacing/a ng/adjus djustin ting g the sensor sensor potent potentiom iometer eter of of the Cephal Cephalome ometer ter Cephalometer model no. 15 38 177 ...... 6 - 29
6.10 Replacing Replacing the cassette cassette holder for for panoramic panoramic radiographs radiographs .............. ...................... ............... .............. .......... ... 6 - 33 6.11 Replacing Replacing the rope and/or and/or the cassette cassette drive drive motor motor M4 .............. ..................... .............. .............. .............. ....... 6 - 35 6.12 Replacing Replacing motor motor M7 and potentiomet potentiometer er R2 .............. ..................... .............. ............... ............... .............. .............. ........... .... 6 - 39 6.13 Replacing Replacing motor motor M8 and potentiomet potentiometer er R3 .............. ..................... .............. ............... ............... .............. .............. ........... .... 6 - 41 6.14 Replacing Replacing socket socket contact for image receptor receptor .............. ...................... ............... .............. .............. .............. ............... .......... 6 - 43 6.15 Replacing Replacing rotary knob and sensor ejector ejector .............. ..................... .............. .............. .............. .............. .............. .............. ......... 6 - 45 6.16 Replacing Replacing ring cable L10 .............. ..................... .............. .............. .............. .............. .............. ............... .............. ............. ............... ............. ..... 6 - 47
VIII
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Contents
7
Maintenance .................................... ............................................................................ .................................................................................. ............................................7 ..7 - 1 7.1
Checking Checking the the height height adjustment adjustment .............. ..................... ............... .............. ............. ............... .............. ............. ............... ............... ......... 7 - 7
7.2
Checking Checking the the forehead forehead support .............. ..................... ............... ............... .............. .............. .............. .............. ............... .............. ...... 7 - 11
7.3
Checking Checking the the diaphragm diaphragm wheel .............. ..................... ............... ............... .............. .............. .............. .............. ............... .............. ...... 7 - 13
7.4
Checking Checking the cassette cassette holder holder .............. ..................... .............. .............. .............. .............. .............. .............. .............. .............. ........... .... 7 - 15
7.5
Checking Checking the the image image receptor receptor .............. ..................... .............. .............. .............. .............. .............. .............. .............. .............. ........... .... 7 - 17 17
7.6
Checking Checking the the bite bite block/c block/contact ontact segment/chi segment/chin n rest rest in in the bite block holder ........... ........... 7 - 19
7.7
Checking Checking the light light localize localizerr .................. ......................... .............. .............. .............. .............. .............. ............... ............... ............. .......... .... 7 - 21
7.8
Checking Checking the conventional conventional cephalometer cephalometer .............. ..................... .............. ............... ............... .............. .............. ............. ...... 7 - 23
7.9
Checking Checking the the digital digital cephalometer cephalometer ............... ...................... .............. .............. .............. .............. .............. .............. .............. ......... .. 7 - 25
7.10 Checking Checking X-ray exposures ............... ...................... .............. .............. .............. .............. .............. .............. .............. .............. .............. ....... 7 - 27 7.11 Checking Checking the actual kV/mA kV/mA values values and the preheating preheating .............. ..................... .............. ............... .............. ...... 7 - 29 7.12 AES/phantom AES/phantom/needle /needle phantom phantom exposure exposure with ORTHOPHOS ORTHOPHOS Plus/Pl Plus/Plus us Ceph ...... 7 - 31 7.13 Phantom/needle Phantom/needle phantom exposure exposure with ORTHOPHOS ORTHOPHOS Plus DS/Plus DS/Plus DS Ceph . 7 - 35 7.14 Checking Checking cables for damage .............. ..................... .............. .............. .............. .............. ............... ................ ............... .............. .......... ... 7 - 37 7.15 Checking Checking the grounding grounding straps ............. ..................... .............. ............. ............... ............... .............. .............. .............. .............. ......... .. 7 - 39 7.16 Checking Checking the shielding of the cables .............. ..................... .............. .............. ............... ............... ............. .............. .............. ...... 7 - 41 7.17 Checking Checking light barrier barrier housings V2 to V8/ring V8/ring cable .................... ........................... .............. .............. ............. ...... 7 - 43 7.18 Checking Checking the toothed toothed belt, deflecti deflection on roller and and toothed roller roller on height adjustment motor M5 ................................................................................... 7 - 45 7.19 Checking Checking the flat belt on rotation motor M1 ................ ........................ ................ .............. ............. ............... ............... ....... 7 - 49 7.20 Checking Checking the protective protective ground ground wire wire and the unit’s unit’s leakage leakage current current ............... ...................... ....... 7 - 51
8
Technical modifications ..................................... ............................................................................. .................................................................. ..........................8 8-1 8.1
History History - Servic Service e Manual Manual D3297 ........... ................... ............... .............. .............. .............. .............. .............. .............. .............. ........... .... 8 - 3
8.2
Additional Additional Documentation Documentation:: .............. ..................... .............. ............... .............. ............. ............... ............... .............. .............. .............. ......... .. 8 - 4
54 53 571 D 3297 D 3297.077.01.10.02 3297.077.01.10.02 04.2007
IX
Contents
X
54 53 571 D 3297 D 3297.077.01.10.02 3297.077.01.10.02 04.2007
1
Important Notes
Contents
Sirona Dental Systems GmbH
Important Notes Contents 1.1
Important Important Notes .............. ..................... .............. .............. .............. .............. .............. .............. .............. .............. .............. .............. .............. .............. .............. .......... ... 1 - 3
1.2
List of software software versions versions ............... ...................... .............. .............. .............. .............. .............. .............. .............. .............. .............. ............... .............. ........ .. 1 - 5
1.3
Major Assemblies Assemblies and and Components Components ................ ........................ ............... .............. .............. .............. .............. ............... ................ ............... ......... .. 1 - 6
1.4
Removing Removing Panels Panels .............. ..................... .............. .............. .............. ............... ............... ............. .............. ............... .............. .............. .............. .............. ............. ...... 1 - 9
1.5
Photographs Photographs of PC PC Boards Boards ................... .......................... .............. .............. ............... .............. ............. ............... ............... .............. .............. ............. ...... 1 - 11
1-2
54 53 571 D 3297 D 3297.077.01.10.02 3297.077.01.10.02 04.2007
1.1 1. 1 Im Impo port rtan antt Not Notes es 1.1 1.1 Impo Importa rtant nt Note Notes s •
The ORTHOPHOS® ORTHOPHOS® Plus DS / Plus DS Ceph / 5 / Plus / Plus Ceph operates with the following nominal line voltages: 208 V, V, 230 V, V, 50/60 Hz. The permissible line voltage fluctuations are 230 V + 6%, –10%, and 208 V ± 10%. The internal line resistance must not exceed exceed 0.8 Ω.
•
Remote control
1 . 1
The unit can be equipped with a remote control inside the treatment room or outside an X-ray room. For the tests the Multitimer can/must be removed from the remote control module and is to be connected directly to the unit (for remote control with the Multitimer without coiled cable, the coiled cable has to be connected for the tests according to the installation instructions). Remember that the fault can then be in the deactivated cable. •
WarmWa rm-up up time, time, selfself-adj adjust ustmen ment, t, co coolol-dow down n time, time, turn-of turn-offf time time After power-up the unit always requires a warm-up time of one minute. During this time, the self-adjustment routine for the mechanical elements and electronics of the unit is executed. Pressing a key during the self-adjustment causes an error indication at the Multitimer and on the lateral operating panel. The cooldown time between two consecutive exposures is ensured by the automatic exposure blockage determined by the pulse/ pause ratio. The count down of the waiting time required is indicated on the Multitimer. The turn-off time of board XABOP must be at least 60s; otherwise the unit will not function correctly (no exposure readiness).
•
For demon demonstrat stration ion units units set the the test switch switch S1/S88 S1/S88 on board DX31 to to position position 2. LED V3 V3 must not light light up. up. Pull plug X2. X2. Now, Now, no X-ray radiation is generated . Upon completion of the self-adjustment S.88 is indicated on the Multitimer → the forehead support has reached position 10.00.
•
The overall overall software software version version of of the unit is determined determined b by y the software software versio versions ns of the EPRO EPROMs Ms on board board DX1 and and of the Multitimer D4 as well as the version number of the memory card. Refer to the list of software versions. When switching the unit ON the versions are indicated on the Multitimer for about three seconds after the segment test.
•
Interf Interfere erence nce of radio radio te telep lephon hones es with with electro electromed medica icall equipme equipment nt The use of mobile telephones in the area of the medical practice or clinic is prohibited in order to ensure the operational reliability and safety of electromedical equipment.
•
Disposal The X-ray tube assembly contains a tube which can implode, a small amount of beryllium, a lead lining and some mineral oil.
•
Remo Remova vall of the the uni unit, t, WAR WARNI NING NG,, risk risk of of injury injury Prior to the disassembly and removal of the unit the transport safety screw must be screwed into the vertical column (see Installation Instructions).
•
Error me messages Error messages are indicated on the Multitimer and on the lateral control panel.
•
Help Help messag messages es H ifif radiog radiogra raphi phic c readin readiness ess is is no nott reache reached d Help messages are displayed on the Multitimer and on the lateral control panel.
54 53 571 D 3297 D 3297.077.01.10.02 3297.077.01.10.02 04.2007
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1.1 1. 1 Im Impo port rtan antt Not Notes es •
If you you hav have e to remo remove ve pane panels ls fro from m th the e unit unit.. Refer to section "Removing panels". With the panels removed, remember that incident direct sunshine or br ight room light can cause unit malfunctions by activating the light barriers. Therefore: Avoid Avoid direct sunshine and bright lighting above the unit! NOTE: NOTE: For ORTHOPHOS ORTHOPHOS Plus DS TSA, TSA, take TSA image receptor out of side holder before removing before removing the panels. Remember when reattaching the panels: Secure sheet metal covers with screws. IMPORTANT: IMPORTANT: For reasons of EMC it is essential to insert all screws. Reinstall all panels.
•
Do not not move move the secondary secondary diaphrag diaphragm m by by hand hand or subject subject it to any any stress stress when when removing from the package.
•
Measurements Before connecting a measuring instrument, always switch the unit OFF. OFF. Select the required current/voltage type and se t the measuring range according to the expected value. Carry out continuity tests only with the unit switched off. If the release of several exposures with radiation radiation is required for checking the measuring results, you must observe the specified cool-down intervals. This is ensured by the automatic exposure blockage (see Operating Instructions). The pulse/interval ratio is 1:10, which means a 10 second pause has to follow after 1 second of radiation. This pulse/interval ratio is automatically guaranteed by the automatic exposure blockage. However, However, preferable preferable for the X-ray tube is a pulse/pause ratio of 1:20. Adhere to the radiation protection guidelines before generating radiation. Test runs initiated by pressing the T key on the Multitimer followed by actuation of the exposure release button are executed without radiation, i.e. the kV/mA disp lays remain blank. l
•
Replacing par ts ts Always turn the unit OFF before replacing any parts. When parts located close to the line transformer are to be replaced, switch off the power at the distributor box for for the onsite electrical system for safety safety reasons. To protect electrostatic sensitive devices (ESD) on boards, always wear the wrist band found inside the unit. The unit must be checked and newly adjusted following the replacement of the DX1 electronics, the X-ray tube assembly or a diaphragm. The article numbers for ordering spare parts can be found in the spare parts list, order no. 41 63 841. The figures in the spare parts list offer valuable assistance when replacing spare parts.
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54 53 571 D 3297 D 3297.077.01.10.02 3297.077.01.10.02 04.2007
1.2 Lis Listt of soft softwar ware e versio versions ns 1.2 List List of softwa software re ver versio sions ns
Multitimer Versions no. memory card Software Multitimer D4 Software board DX1
IMPORTANT: No other combinations of software are allowed since these could result in undefined faults.
2 . 1
X-RAY
0 2 3 kV 0 6 mA I 4
ORTHOPHOS ORTHOPHOS Plus DS / Plus DS Ceph
T
R
Unit identification e.g. 10 Overall software
DX1
DX1
EEPROM M J115
EEPROM M J115
D4 EEPROM J4
Memory Card
Memory Card TSA
SIDEXIS
Servicedisk 1.0
Version 02.1
013
06
18
2.2
Version 02.2
013
06
20
2.2
Version 02.3 10.96
01 3
06
21
2.2
Version 02.4 12.96
01 3
06
22
2.2
Version 02.4 02.97
01 3
06
22
2.21
Version 02.5 06.97
01 4
06
23
2.21
Version 02.6 01 01.98
01 4
06
25
3.2 < to 5.55
06
26
3.2/4.2
Version 02.7 06 06.98
20
Remarks
2.0 2.1 Pulse/interval blockage 1:10. LEDs of ORTHOPHOS symbol are active during service routines.
3.2
Gen Genera eral up updat date has has been been sent sent to all customers.
Version 02.8 01.99
20
06
27
3.2/4.2
Version 03.10 08.99
20
06
30.10
4.2
Version 04.10 09.99
20
06
31.10
4.2/5.2
Version 05.10 11.00
20
06
35.10
5.28/5.3/ 5.5
Supports XAB-OP
Version 06.10 04.02
21
06
36.10
5.52/5.54
Correcting error E4 04/E3 48
Version 01.12 07.01
20
06
10.12
5.5
Suppor ts TSA digital
Version 02.12 02.02
20
06
10.12
5.52
USB-Box
Version 03.12 05.02
21
06
11.12
5.52/5.54
Version 03.12 08.02
21
06
11.12
5.55
36.10
Reduced kV/mA steps kV/mA steps adjustable
Correcting error E4 04/E3 48
ORTHOPHOS ORTHOPHOS 5 / Plus / Plus Ceph Unit identification e.g. 50 Overall software
DX 1 EEPROM M J115
D4 EEPROM J4
Memory Card ORTH. Plus 011.50
Memory Card ORTH.
Memory Card ORTH. TS
Version
01.50
020
06
Version
01.51
020
06
Version
01.52
020
06
Version
02.50
020
06
Version
02.51
020
06
Version
02.52
020
06
012.52
Version
03.52
020
06
013.52
Version
04.50
021
06
Version
05.52
021
06
Remarks
010.51 010.52 012.50 011.51
13.50 014.52
ATTENTION! Invalid data are indicated if DX1 switch S101 is in the wrong position. 54 53 571 D 3297 D 3297.077.01.10.02 3297.077.01.10.02 04.2007
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1.3 Major Assem Assemblie blies s and and Comp Component onents s 1.3 Major Assemblie Assemblies s and Component Components s ORTHOPHOS ORTHOPHOS Plus DS
Main switch ON OFF
S1
I O
Rear panel
M6 V2
M3 V4
R1
M1 V5, V7
M2 V3
M5 V6, V8
RHB
Terminal strip K1, transformer T1 and board DX31 behind door and cover.
K3
DX31
D6 X-ray tube assembly
BE, EDC
S3, S4 S2
DX7, A
H1 EGB XAB OP / DEB XAB D DX71 DX91
DX32 F1,
DX1
Remote control . . .
DX20, M
SHV
D4 K10
K10
L11
L12
K2 H1, H2 light light
. . . with
coiled cable
coiled cable
L30/L31/L32/LAN
K2
Control cable of
DEB discontinued as of serial no. 2000 (ORTHOPHOS Plus DS), 52000 (ORTHOPHOS Plus DS Ceph) and replaced by XAB OP, OP, XAB D
L9 remote control
A = Membrane keypad BE = Image receptor DEB, EDC, RHB, D, DX, DX, XAB XAB= = PC boar boards ds M = Me Memo morry car card H1 = X-ray tube assembly F1, F2 = Main fuses M1 = Mo Moto torr for for rota rotati tion on M2/3 M2 /3 = Actu Actuat ator ors s M5 = Mot Motor or for height height adjust adjustmen mentt M6 = Mot Motor or for forehe forehead ad suppor supportt moveme movement nt H1/H2 = Ligh ight localizer K = Connector/ Connector/termin terminal al strips on/in the unit
1 - 6
DX71 and DX20 omitted from serial no. 1400 (ORTHOPHOS Plus DS), 50400 (ORTHOPHOS Plus DS Ceph)
L8
L8 L9
localizer
Serial no. hardware software
K11 . . . without
DX5
L R1 S SHV X V2 - V8 V8 V2 V3 V4 V5 V6 V7 V8
= = = = = = = = = = = = =
Lead Leads/ s/ca cabl bles es Potentiom Potent iomete eterr for forehe forehead ad suppor supportt Switch Correc Correctio tion n switch switch for height height adjust adjustmen mentt Connectors on boards Ligh ight bar barri rier ers s Forehe Forehead ad suppor support, t, zero zero positi position on Start Sta rt positio position n for actuat actuator or M2 Start Sta rt positio position n for actuat actuator or M3 Start Sta rt positio position n for rotati rotation on Height Height adjust adjustmen mentt pulses pulses Rotati Rotation on ring ring in Ceph Ceph positi position on Ceph Ceph synchr synchroni onizat zation ion pulses pulses
54 53 571 D 3297 D 3297.077.01.10.02 3297.077.01.10.02 04.2007
1.3 Major Assem Assemblie blies s and Compo Components nents
3 . 1
ORTHOPHOS PLUS
Main switch ON OFF
Rear panel
S1
I O
M6 V2
M3 V4
R1
M1 V5, V7
M2 V3
M5 V6, V8
K3
Terminal strip K1, transformer T1 and board DX31 behind door and cover.
V11, V12
DX5
DX31
D6 X-ray tube assy
DX8, M4,
S3, S4
V10
S2
DX7, A
H1 EGB
DX32 F1,
DX1
Remote control . . .
M
SHV
D4 K10
K10
L11
L12
K2 H1, H2 Light localizer
Serial no. hardware software
K11 . . . without
. . . with
coiled cable
coiled cable
L8
L8 L9
A D, DX M H1 F1, F2 M1 M2/3 M2 /3 M4 M5 M6 H1/H2 K L
= = = = = = = = = = = = =
K2
Membrane keypad PC boards Memo Me mory ry card card X-ray tube assembly Main fuses Motor Mot or for rotati rotation on Actu Actuat ator ors s Motor for cassette movement Motor Mot or for height height adjust adjustmen mentt Motor for forehead forehead support support movement movement light loc localizer Connector/ Connector/termi terminal nal strip on/in the unit Lead Leads/ s/ca cabl bles es
54 53 571 D 3297 D 3297.077.01.10.02 3297.077.01.10.02 04.2007
Control cable of
L9 remote control
R1 S SHV X V2 - V8 V8 V2 V3 V4 V5 V6 V7 V8
= = = = = = = = = = = =
Potentiomet Potentiometer er for forehead forehead support support Switch Correc Correctio tion n switch switch for height height adjust adjustmen mentt Connectors on boards Light ight barr barrie iers rs Forehe Forehead ad suppor support, t, zero zero positi position on Start Sta rt positi position on for actuat actuator or M2 Start Sta rt positi position on for actuat actuator or M3 Start Sta rt positi position on for rotati rotation on Height Height adjust adjustmen mentt pulses pulses Rotati Rotation on ring ring in Ceph Ceph positi position on Ceph Ceph synchr synchroni onizat zation ion pulses pulses
1 - 7
1.3 Major Assem Assemblie blies s and and Comp Component onents s
ORTHOPHOS ORTHOPHOS Plus Ceph and ORTHOPHOS Plus DS Ceph ORTHOPHOS Plus DS Ceph
Serial number
DAB BE, EDC
M7
H3
M8
V2
V7 V4 V6
V1 V3
D10
V5
D11
ORTHOPHOS ORTHOPHOS Plus Ceph
DAB BE EDC M7
= = = =
M8 H3 D10 D11
= = = =
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Image rece Image recepto ptorr suppl supply y board board,, Ceph Ceph Image receptor Image Ima ge recept receptor or electr electroni onics cs Moto Mo torr ffor or Ceph Cephal alom omet eter er with with brak brake e and encoder Moto Mo torr ffor or pati patien entt dia diaph phra ragm gm Light localizer Control bo board Control pa panel nel
LED indication of help messages V1 = Cool-down interval V2 = X-ray tube assembly position Pan / Ceph V3 = Setting of diaphragm V4 = Position of forehead support V5 = Height adjustment V6 = Image receptor plug-in position / exposed film inserted V7 = Readiness for exposure SIDEXIS / cassette holder not in position
54 53 571 D 3297 D 3297.077.01.10.02 3297.077.01.10.02 04.2007
1.4 1. 4 Re Remo movi ving ng Pan Panel els s 1.4 Remov Removing ing Panels anels
4 . 1
X-ray tube assembly, rotation ring
Push this cuff aside before lifting off the panel!
Align lower panel to the rotation ring (gap of equal width). Secure with 2 M4 screws from below.
Always tighten the four mounting screws!
54 53 571 D 3297 D 3297.077.01.10.02 3297.077.01.10.02 04.2007
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1.4 1. 4 Re Remo movi ving ng Pan Panel els s
Unit carriage
Special screwdriver
Transformer cover
Spare fuses
5 – 29 screws
This cover can only be removed after the panels behind the rotation ring have been taken off. NOTE: NOTE: For ORTHOPHOS ORTHOPHOS Plus DS TSA, take TSA imagereceptor out of side before removing the panels. holder before removing
1 - 10
54 53 571 D 3297 D 3297.077.01.10.02 3297.077.01.10.02 04.2007
1.5 Pho Photog tograp raphs hs of of PC Boa Board rds s 1.5 Photog Photograp raphs hs of PC Boar Boards ds
5 . 1
DX1 board 33 13 108
with Memory Card 256kB
MA setpoint
VH setpoint
Switch S101 Position 2 (at right) otherwise reading from memory card not possible
51 67 080
with Memory Card 256KB or 2MB
Switch S101 Position 2 (at right) otherwise reading from memory card not possible
54 53 571 D 3297 D 3297.077.01.10.02 3297.077.01.10.02 04.2007
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1.5 Pho Photog tograp raphs hs of of PC Boa Board rds s DX20 / DX31 boards DX20
Radiation V3
S.88 Demonstration mode
DX31 S.88 Position 2 Demonstrationmode
X2 High voltage
1 - 12
54 53 571 D 3297 D 3297.077.01.10.02 3297.077.01.10.02 04.2007
1.5 Pho Photog tograp raphs hs of of PC Boa Board rds s DX32 board
5 . 1
DX32 E4
DX32 E5
54 53 571 D 3297 D 3297.077.01.10.02 3297.077.01.10.02 04.2007
1 - 13
1.5 Pho Photog tograp raphs hs of of PC Boa Board rds s DX5 / DX8 / DX91 boards DX5
DX8
R26 R27
DX91
1 - 14
54 53 571 D 3297 D 3297.077.01.10.02 3297.077.01.10.02 04.2007
1.5 Pho Photog tograp raphs hs of of PC Boa Board rds s RHB board
5 . 1 RHB
V222 D+5V
54 53 571 D 3297 D 3297.077.01.10.02 3297.077.01.10.02 04.2007
V232 -18V
V212 +18V
V 200 D+24V
V100 A+24V
V122 A-5V
V 112 A+ 5 V
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1.5 Pho Photog tograp raphs hs of of PC Boa Board rds s DEB board
DEB V905 V900 V910 V221 V216 V670 V350 V231 V232
V216 V216 V 221 V231 V231 V232 V232 V350 V350 V670 V670 V900 V900 V905 V905 V910 V910 V950 V95 0
V905
V900
V950
LED, ED, Out Out cloc clock k puls pulse es TDI TDI LE D, D, ra radiographi c mode LED, ED, Cep Ceph h rad radio iogr grap aph hy mod mode e LED, LED, Pano Panora rami mic c rad radio iogr grap aphy hy mode mode LED, ED, EDC EDC Rese Resett (no (nott ins inser erte ted d) LED, LED, PC expo exposu sure re read readine iness ss ACTI ACTIVE VE sign signal al LED, LED, digi digita tall supp supply ly vol volta tage ge RHB RHB +24V +24V LED, LED, anal analog og supp supply ly volt voltag age e RHB RHB +24V +24V LED, LED, supp supply ly vol volta tage ge DEB DEB +5V +5V ORTH ORTHOP OPHO HOS S LED, LED, suppl supply y volta voltage ge DEB DEB +5V +5V PC PC (if (if XOP XOP not not corr correct ectly ly conf configu igured red))
V910
V221
V216
V670
V350
V231
X X
V950
X
X
Standby Pan
X
Standby Ceph
X
Panoramic radiography mode
X
Ceph radiography mode
X
Panoramic radiography mode Image generation test image
X
Ceph radiography mode Image generation test image
X
Panoramic radiography mode X-ray
X
Ceph radiography mode X-ray
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
glows
X
X
X
X
X
glows
X
1 - 16
V232
X X X X X X
Status
54 53 571 D 3297 D 3297.077.01.10.02 3297.077.01.10.02 04.2007
1.5 Pho Photog tograp raphs hs of of PC Boa Board rds s XAB OP and XAB D boards XAB D
5 . 1
Coding switch
V900 V901
V900 = RD Transmit, GN Receive V901 = RD Link (adress recognition), GN 100Mbps (Megabits per sec)
XAB OP V10
V13 V5 V6 V7
V9
V8
V5 V6 V7 V8 V9 V 10 V11 V11 V 12 V13 V13
V12 V11 LED, TDI distance pulses LED, IMAGE ra radiographic mo mode LED, ra radiographic mo mode Pa Pan/Ceph LED, Panorama-Aufnahmemodus LED, V continuous LED, VCC +5V LED, LED, Dig Digita ital sup supply ply volt voltag age e +24V +24V L ED ED, An Analo g supply vo voltage +2 +24V LED, LED, PC expo exposu sure re read readin ines esst st ACTI ACTIVE VE sign signal al
54 53 571 D 3297 D 3297.077.01.10.02 3297.077.01.10.02 04.2007
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