MONO PUMPS LIMITED
Mechanical Joint Replacement Kit
SECTION N-1
Pre-Selection Table
SECTION N-2
Coding
SECTION N-3
Rotating Parts Code
SECTION N-4
Materials of Construction
SECTION N-5
General Arrangements
SECTION N-6
Bearings
SECTION N-7
Gland Section Dimensions
SECTION N-8
Packing / Seal Details
SECTION N-9
Rotor Dimensions
SECTION N-10
Stator Dimensions
SECTION N-11
Selection Procedure
SECTION N-12
Performance Curves
PUMP RANGE
MJRK
MODEL
ALL
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-1
PAGE
1
DATE
Jan 1999
PRE-SELECTION TABLE
96
N101 (NE100A) 58
N081 (NE80A)
*N082 (2NE80A)
N061 (NE60A) N051 (NE50A)
*N062 (2NE60A) N052 (2NE50A)
N041 (NE40A)
N042 (2NE40A)
35
24
14.5
m³/h
0 0
6
C A P A C I T y
12
24
Total Head (bar)
For all other sizes please refer to Mono Pumps Limited Note: Above kit models fit Netzsch pump models as shown in brackets. * Please contact Mono for availability. availability. Details to be released released when available.
Published information information other than that marked marked certified is to be used used as a uide onl
PUMP RANGE
MJRK
MODEL
ALL
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-1
PAGE
1
DATE
Jan 1999
PRE-SELECTION TABLE
96
N101 (NE100A) 58
N081 (NE80A)
*N082 (2NE80A)
N061 (NE60A) N051 (NE50A)
*N062 (2NE60A) N052 (2NE50A)
N041 (NE40A)
N042 (2NE40A)
35
24
14.5
m³/h
0 0
6
C A P A C I T y
12
24
Total Head (bar)
For all other sizes please refer to Mono Pumps Limited Note: Above kit models fit Netzsch pump models as shown in brackets. * Please contact Mono for availability. availability. Details to be released released when available.
Published information information other than that marked marked certified is to be used used as a uide onl
PUMP RANGE
MJRK
MODEL
ALL
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-2
PAGE
1
DATE
Jan 1999
KIT CODING TABLE Basic Kit Code
Features
Description
Body
Cast Iron
C
Materials
Stainless Steel
S
3
4
14.5 m3/h @ 1000 rev/min
0
4
Nominal Kit
24 m3/h @ 800 rev/min
0
5
Capacity and
35 m3/h @ 700 rev/min
0
6
Maximum Speed
58m3/h @ 500 rev/min
0
8
96m3/h @ 400 rev/min
1
0
Kit Design
1
Flexishaft –
2
5
6
7
Std. Var. 8
9
10
/
12
13
14
15
/
H
1
3
8
N
Mechanical Joint Replacement Strategy
One
1
Pump Stages
Two
2
End Cover,
Flexishaft
S
Stator and Drive Joint Design
Duty
Std. duty with Mk. 1 Rotor
S
Conditions
Std. duty with Mk. 0 Rotor
X 1
Design Issue Stator Material
RR etc.
Rotating Parts
23458
R 3
Cast Iron Flexishaft Kit. Size 05. Single Stage. Typical
Special Flexishaft
Basic Kit
Standard duty Mk.1 Rotor
Coding
Design 1.
C
N
0
5
1
S
S
1
R
3
C
N
0
5
1
S
S
1
R
3
Natural Rubber Stator. Code 3 Rotating Parts
Market Variations
FULL KIT CODE TO BE STAMPED ON PUMP NAMEPLATE Note: Refer to Pre Selection Table for availability of kit models
Published information other other than that marked certified is t o be used as a guide only
PUMP RANGE
MJRK
MODEL
ALL
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MONO PUMPS LIMITED
SECTION
N-3
PAGE
1
DATE
Jan 1999
ROTATING PARTS CODE
Rotating Parts Code
Slightly Abrasive and Corrosive
Abrasive and NonCorrosive
Corrosive Foodstuff and Beverages
2
3
4
5
8
SF
SF (HCP)
Component Models
Abrasive and Corrosive
Slightly Abrasive and NonCorrosive
Gland Packing
10A
Rotor
25A
Flexishaft
26A
Rotor Cap
30A
Locking Washer
31B
Shaft except N061 and N081.
32A
Shaft N061 and N081.
32A
Stub Shaft N061 and N081
35A
Cover Plate
59A
SF
Seal Rings
-
BLACK NITRILE
(as code 5 but HCP parts)
YF
MN
SF (HCP)
TS (HCP)
UM (Coated)
NE40A 2NE40A
SB
SA
NE50A 2NE50A NE60A 2NE60A NE80A 2NE80A NE100A
SF
SF (HCP)
SF
SF (HCP)
SF
SF (HCP)
SB
SF (HCP)
Published information information other than that marked marked certified is to be used used as a uide onl
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MJRK
MODEL
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MONO PUMPS LIMITED
SECTION
N-4
PAGE
1
DATE
Jan 1999
MATERIALS OF CONSTRUCTION
Material
Spec.
Description/Grade
Nitralloy
MN
BS970
905M39
Stainless Steel
SF
BS970
316S31
Tool Steel
TS
BS4659
BD3
Titanium
UM
BS2TA11
Ti-6A1-4v
Stainless Steel
SA
BS2S145
-
Stainless Steel
SB
BS970
431S29
Non-Asbestos Packing
YF
-
-
-
Hard Chrome Plate
HCP
-
Published information other than that marked certified is to be used as a uide onl
PUMP RANGE
MJRK
MODEL
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MONO PUMPS LIMITED
SECTION
N-5
PAGE
1
DATE
Jan 1999
DIMENSION TABLE
A C
B
T S R
X
A
B
C
R
S
T
X approx
NE40A
1080
653
427
2NE40A
1280
853
427
100
205
28
524
NE50A
1338
859
479
2NE50A
1578
1099
479
125
252
32
682
NE60A
1490
982
508
125
268
38
776
2NE60A
1790
1282
508
125
268
38
776
NE80A
1955
1340
615
140
298
48
1008
2NE80A
2355
1740
615
140
298
48
1008
NE100A
2460
1689
771
200
424
60
1254
All dimensions in mm
Published information other than that marked certified is to be used as a uide onl
PUMP RANGE
MJRK
SECTION
N-5
MODEL
N061, N081
PAGE
2
STATUS
CURRENT
DATE
June 2002
1 8 0 N , 1 6 0 N
1 2 N
2 2 N
Published information other than that marked certified is to be used as a guide only
PUMP RANGE
MJRK
SECTION
N-5
MODEL
See below
PAGE
3
STATUS
CURRENT
DATE
June 2002
1 2 N
, 2 5 0 N , 1 1 5 0 0 1 N N , , 2 2 4 8 0 0 N N , , 1 2 4 6 0 0 N N
1 2 N
Published information other than that marked certified is to be used as a guide only
PUMP RANGE
MJRK
SECTION
N-5
MODEL
ALL
PAGE
4
STATUS
CURRENT
DATE
June 2002
DRAWING REFERENCE NUMBERS
Kit Components
Existing Components
Drg. Ref. 10A 20A 20B 20C 22A 25A 26A 29A 30A 31A 32A 35A 36A 42A 47A 47B 59A
Description Gland Packing Gasket – Adaptor Gasket – Stator Gasket – Stator Stator Rotor Flexishaft Shaft Pin Rotor Cap Locking Washer Shaft Stub Shaft Locking Collar Thrower Stator Support Ring Stator Support Ring Cover Plate
Drg. Ref. N1 N2 N3 N4 N5 N6 N7 N8 N9 N10 N11 N12 N13 N14 N15 N16 N17
Description Circlip Bearing Cover Washer Seal Ring Bearing Spacer Seal Ring Body Gland Follower Nut Plain Washer Gland Section Nut Spring Washer Plain Washer Suction Chamber Tie Bar Nut
95A P101 P102 P103 P104 P401 P402 P403 P404 P405 P406 P407 P408
Tie Rod Deep Groove Ball Bearing Deep Groove Ball Bearing Lipseal Circlip Rectangular Key Seal Ring Seal Ring Seal Ring Socket Headed Cap Screw Socket Headed Cap Screw Hex. Hd. Bolt Toroidal Seal Ring
N18 N19 N20 N21 N22
Spring Washer Plain Washer End Cover Lipseal ‘O’ Ring
Published information other than that marked certified is to be used as a guide only
PUMP RANGE
MJRK
MODEL
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MONO PUMPS LIMITED
SECTION
N-6
PAGE
1
DATE
Jan 1999
KIT BEARING INFORMATION
Kit Size NE40A 2NE40A NE50A 2NE50A NE60A 2NE60A NE80A 2NE80A NE100A
Mono Part No.
Bearing Ref.
BS Ref Required
Dimensions (mm) I/D x O/D x Width
A180300B
P101 P102
6406
30 x 90 x 23
A180350B
P101 P102
6407
35 x 100 x 25
A180400B
P101 P102
6408
40 x 110 x 27
A180550B
P101 P102
6411
55 x 140 x 33
A180750B
P101 P102
6415
75 x 190 x 45
Published information other than that marked certified is to be used as a uide onl
PUMP RANGE
MJRK
MODEL
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MONO PUMPS LIMITED
SECTION
N-7
PAGE
1
DATE
June 1999
GLAND SECTION DIMENSIONS
B
A
C
Pump NE40A 2NE40A NE50A 2NE50A NE60A *2NE60A NE80A 2NE80A NE100A
*
Gland A
Shaft B
Length C
52
40
40
65
45
65
Mechanical Seal Only 95
70
75
115
90
80
Refer to Mono Pumps Cartridge Mechanical Seal only
Published information other than that marked certified is to be used as a uide onl
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MJRK
MODEL
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MONO PUMPS LIMITED
SECTION
N-8
PAGE
1
DATE
June 1999
GLAND PACKING DETAILS
Pump NE40A 2NE40A NE50A 2NE50A NE60A *2NE60A NE08A 2NE08A NE100A
*
Number of Rings
Packing Section
Packing O/Dia
Shaft Diameter
Drawing Number
6
52
40
N041 1000
10
65
45
N051 1000
7
Mechanical Seal Only 6
12.5
95
70
N081 1000
12.5
115
90
N101 1000
Refer to Mono Pumps Cartridge Mechanical Seal only
Published information other than that marked certified is to be used as a uide onl
PUMP RANGE
MJRK
MODEL
ALL
STATUS
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MONO PUMPS LIMITED
SECTION
N-9
PAGE
1
DATE
Jan 1999
ROTOR DIMENSIONS A
B
C
Single Stage
Two Stage
Pump
A
B
C
NE40A NE50A NE60A NE80A NE100A
261 332 399 511 656
231 292 349 456 596
39.5 50 60 77 100
Weight Kg 2.8 5.0 9.7 19.5 43.0
Pump
A
B
C
2NE40A 2NE50A 2NE60A 2NE80A
466 592 712 920
436 552 662 865
39.5 50 60 77
All dimensions in mm
Published information other than that marked certified is to be used as a uide onl
Weight Kg 4.0 10.0 16.5 36
PUMP RANGE
MJRK
MODEL
ALL
STATUS
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MONO PUMPS LIMITED
SECTION
N-10
PAGE
1
DATE
Jan 1999
STATOR IDENTIFICATION A
B
N041 N042 N051 N052 N061 N062 N081 N101
A
B
220 420 265 505 330 630 440 550
95 95 120 120 138 138 180 222
Weight Kg 4 7 7 13 11 23 24 41
Published information other than that marked certified is to be used as a uide onl
PUMP RANGE
MJRK
MODEL
ALL
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MONO PUMPS LIMITED
SECTION
N-11
PAGE
1
DATE
Jan 1999
SELECTION PROCEDURE From viscous slip curve (Fig 2) read slip factor f f x n s = slip correction = f.ns Corrected Speed for Duty n = n p – f.ns
INTRODUCTION Although the kit selection is expected to be similar to the existing Netzsch equivalent, it is recommended the following procedure be followed to check the suitability to the application and drive arrangement.
Example 40
PERFORMANCE CURVES BASED ON WATER AT 20°C
PUMP SIZING 1. From the pre-selection table (Section N-1) select the pump model which initially meets the required capacity/pressure criteria. (Refer to NOTES, page 4). 2. If particle size is a factor then refer to the table labelled ‘SOLIDS HANDLING’ (mm) on the performance graph to verify the pumps suitability.
h / ³ m ( Y T I 20 C A P A C
4 BAR
10
no
3. If variable speed is required then select at maximum capacity. 4. On the y-axis (Capacity) identify the required flow then move horizontally until intersection at the required differential pressure (see page 5). 5. Slip Correction for Viscosity (a) If Viscosity is equal to or greater than six (6) stokes then select on the zero bar pressure line to determine the pump speed required for the duty. From the point of intersection on the curve move vertically down to the x-axis labelled ‘Speed’ to obtain the required RPM.
100
Slip Correction for Viscosity n = np – [ (np – no) f ] or n = np – f.ns where n = corrected duty speed no = rpm at zero bar for duty flow rate (from water performance curves) np = rpm at duty pressure for duty flow rate (from water performance curves (Fig 1)) np-no = Slip speed = n s
200
300
np 400
500
SPEED RPM
Fig 1 Duty 20m³/h, 4 bar 100 centistokes (viscosity in pump) Corrected Duty Speed n = np [ (np – no) f ] n = 410 – [ (410-300)x .78 ] = 324 rpm or n = np – f.ns n = 410 – 85.5 = 324 rpm
SLIP CORRECTION FOR VISCOSITY 1.0
(b) If the Viscosity is less than six (6) stokes then the following procedure applies:Use the method given here as Figs. 1 and 2 to estimate ‘Slip’ and calculate the required pump speed.
0 BAR
30
0.9 0.8 0.7 ) f ( R 0.6 O T C 0.5 A F P I L 0.4 S 0.3 0.2 0.1 0 1
10 100 VISCOSITY IN PUMP (CENTISTOKES)
Fig 2
Published information other than that marked certified is t o be used as a guide only
1000
PUMP RANGE
MJRK
MODEL
ALL
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-11
PAGE
2
DATE
Jan 1999
SELECTION PROCEDURE Note: There is no slip correction necessary for water or product with a viscosity of one (1) centistoke. 6. When RPM is established identify: (a) Maximum viscosity as indicated at the top of the performance curve labelled ‘Viscosity Limits’. Refer to page 3, Tolerance guidelines – Viscosity Limits. (b) Abrasion capability as indicated at the top of the performance curve labelled ‘Abrasion Zone’. Refer to page 3, Tolerance guidelines – Abrasion Zone. If any o f the parameters in s teps 1 to 6 (b) do not m eet the requir ed criteria then re-select f r o m ( 1 ) ab o v e w i t h t h e n e x t l a r g e r p u m p s i z e.
(c) Rotor selection against temperature as indicated in the shaded area of the performance curve for the duty speed identified. Refer to Tolerance Guidelines – Rotor Selection. (d) Absorbed power which is read on the y-axis (Absorbed power) at the differential pressure intersection point (BHP). If the product is viscous then note also the absorbed power on the zero pressure line (FHP) for use later in calculation. 7. If the pump meets the above criteria go to the PUMP CONFIRMATION SECTION. If no pump can be identified then please contact Mono Pumps Ltd for assistance. PUMP CONFIRMATION Having determined the pump size the following steps are necessary: 1.
Read the NPSH required from the pump curve at the duty flowrate. Check that the NPSH required is less than NPSH available.
2. Note the starting torque required on the performance curve in the table labelled
‘STARTING TORQUE’ against the selected rotor. 3. If the product is viscous obtain both Starting Torque (f T) and Power Additive (f FHP) factors from the Viscosity Curve graph read at the known viscosity in Stokes. 4. Confirm stator suitability for the product. (Refer to page 3, Tolerance Guidelines – Stator Selection). 5. Confirm material compatibility and availability for the pump chosen. 6. Confirm availability of packed gland or mechanical seal for the pump chosen. DRIVE Information obtained from the PUMP CONFIRMATION section will be used to determine the required drive. 1. If product is water like, then the absorbed power (BHP) will be as obtained in the PUMP SIZING section, step 6, item (d). Got to step 4. 2. Multiplying the pump starting torque by the starting torque factor obtained in the PUMP CONFIRMATION section, item 3 will give you the starting torque required for the given viscosity. (i.e. T(N.M.) x ft = Starting torque at viscosity). (Refer to section DRIVE, item 5 and 6). 3. To obtain the power absorbed at the know viscosity then the full viscous calculation is: Viscous Brake Horsepower (V BHP) = Viscous frictional H.P. + W.H.P. (a) Viscous Frictional Horsepower FHP x f FHP. FHP as identified in Pump Sizing section step 6, item (d) (zero bar pressure). F FHP factor as identified in Pump Confirmation section step 3. Multiply FHP by correction factor f FHP to give frictional horsepower when handling the viscous product. (b) Water Horsepower (WHP) is BHP – FHP
Published information other than that marked certified is t o be used as a guide only
PUMP RANGE
MJRK
MODEL
ALL
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-11
PAGE
3
DATE
Jan 1999
SELECTION PROCEDURE BHP as identified in Pump Sizing section step 6, item (d) (at duty pressure) FHP as identified in Pump Sizing section step 6, item (d) (at zero bar pressure). WHP is BHP – FHP. (c) Add viscous frictional horsepower to water horsepower to obtain BHP absorbed when handling a viscous product i.e. a + b. 4. Determine the motor input power required by allowing for the efficiency of the drive arrangement as follows: Standard Pumps Drive Arrangement
Efficiency % D.C. to a synchronous speed motor 100 D.C. to a fixed speed geared motor 92 D.C. to a variable speed geared motor 80 Vee drive 97 (D.C. = Direct Coupled) Therefore input power = BHP (or vBHP) divided by the efficiency. (i.e. Input power required for a close coupled CB pump with a direct coupled fixed speed geared motor = BHP (or vBHP) / 0.92) 5. Starting torque capabilities will be affected by the type of drive selected and method of starting.
is a specialised skill. Breakout torque and continuous slow running can cause problems. Always refer an inverter application to a specialist dive company, ensuring that they are aware of the full duty parameters to enable them to select the appropriate drive package. 7. Care should be taken when selecting other types of drives to ensure sufficient starting torque is available, i.e. single phase, hydraulic drives, air motors, engines etc. If in doubt refer to Mono Pumps Ltd. TOLERANCE GUIDELINES Rotor Selection Consider maximum fluid temperature, ambient temperature, operating speed and duration of running. All these factors affect stator temperature, in borderline cases select the higher temperature rotor. Fixed Speed If selection falls exactly between rotor types then select the higher temperature rotor. Variable Speed For variable speed drives select the rotor at maximum speed and maximum temperature. Mark 0 Rotors
Generally motors wired for D.O.L. start on a 3 phase supply will provide 200% FLT (Full Load Torque). Motors wired for Star/Delta start on a 3 phase supply typically provide 100% FLT.
Mk 0 rotors are only designed for use with water like liquids, i.e. less than 200 centistokes and where either of the following details apply:
Single-phase motors (capacitor start) typically provide 200% FLT.
i) Pressure per Stage is greater than two (2) bar. or ii) Suction required is greater then three (3) metres H20.
In all cases reference should be made to the motor manufacturers performance tables.
Refer to performance curves for further details. Stator Selection
D.O.L. is the preferred method of starting a PC pump.
Performance curves based on RR and RA stator materials. RR, RA, RH and RV are Mono stator material codes and are contained in the stator selection for each model.
6. If starting is via an inverter type of drive then 100% FLT availability only is assumed. The correct matching of drive motor/inverter/pump
Published information other than that marked certified is to be used as a uide onl
PUMP RANGE
MJRK
MODEL
ALL
STATUS
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MONO PUMPS LIMITED
SECTION
N-11
PAGE
4
DATE
Jan 1999
SELECTION PROCEDURE Please note that the following must be adhered to when selecting the stator grades: (RH) – Refer to page 5 to identify starting torque and temperature rotor requirements. (RV) –Maximum pressure per stage is limited to 50% (i.e. 3 bar/stage) and maximum speed is limited to 50% of that shown for a particular pump. The power absorbed must be increased by a factor of 1.2 (moulded to metal RV stators only).
Temperature limitations are dependent on material combinations used. If duty temperatures are outside the limits shown for a particular combination please contact Mono Pumps Ltd for guidance. MJRK Range The normal maximum running temperature is as stated for stator and rotor selection. SPEED LIMITATIONS
Flow Rate The expected accuracy of progressing cavity pumps is ± 10% of pump maximum flowrate as shown by the Product Manual Curves.
If speeds below 50rpm are required then please contact Mono Pumps Ltd for assistance.
If specific duty points must be achieved ensure that Mono Pumps Ltd are aware of this. Viscosity Limits The viscosity limits are shown in logarithmic scale and indicate maximum recommended viscosities in the pump for the speed selected. Abrasion Zone The abrasion zone provides a guide to the pumps ability to handle abrasive products at different speeds with acceptable component life. Pressure has a proportional effect on wear therefore increasing the number of stages at constant pressure will significantly improve component life. NOTES PUMP ROTATION (DOG/SOG) The pump rotation is normally assumed anticlockwise (when looking on the pump drive shaft end) such that SOG (Suction-On-Gland) flow conditions prevail (i.e., product enters the suction chamber and leaves at the discharge chamber). Details of pump rotation can be found on pump nameplate. TEMPERATURE LIMITATIONS
Published information other than that marked certified is t o be used as a guide only
PUMP RANGE
MJRK
MODEL
ALL
STATUS
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MONO PUMPS LIMITED
SECTION
N-11
PAGE
5
DATE
Jan 1999
RH STATOR SELECTION (Chlorosulphonated PE)
110 NO SELECTION
100
) C ° e r u t a r e p m e t d i u l F
1.6
90
1.5
80
1.4 MARK 5 ROTOR
70
1.3
60
1.2
50
1.1 MARK 3 ROTOR
40
r e i l p i t l u M e u q r o T t u o k a e r B
1.0
30 20 MARK 1 ROTOR
10 10
20
30
40
50
60
70
80
90
100
% of rated speed
When selecting pumps fitted with RH stators, please use the above rotor selection chart which indicates rotor type and recommended pump breakout torque multiplier for a given fluid temperature. The torque multiplier is required to allow for increased interference between rotor and stator. NOTES 1. 2. 3.
Mark zero rotors are not to be used with RH stators. Rated speed is the maximum speed shown for each pump model as indicated on the appropriate performance curve. If the pump is to be operating for less than 15 minutes per hour then select the next larger rotor size (i.e. if mark 5 rotor is initially selected then select mark 3).
Published information other than that marked certified is to be used as a uide onl
PUMP RANGE
MJRK
MODEL
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STATUS
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MONO PUMPS LIMITED
SECTION
N-11
PAGE
6
DATE
Jan 1999
RECOMMENDED CIP PROCEDURE CIP procedures will vary due to application, installation and degree of hygienic standard required. Therefore, Mono Pumps Limited recommends the end user assesses the most suitable CIP procedure, if required, to meet their own standards before using the pump in production. An example of a suitable CIP procedure is as follows: CIP Chemicals (Proprietary) Caustic Wash
LQ94 ex Lever Diversey or equivalent 2% concentration Acid Wash
P3 Horolith 617 ex Henkel Ecolab or equivalent 1% concentration Procedure 1. 2. 3. 4.
Caustic wash @ 75°C for 20 minutes Water rinse @ 80°C for 20 minutes Acid wash @ 50°C for 20 minutes Water rinse @ 80°C for 20 minutes
CIP flow rates (hence pump speeds) should be maximised to achieve highest level of cleanability. Pumps fitted with CIP by pass ports will permit higher flow rates without the need to increase pump speed. The use of ‘neat active’ caustic and acid chemicals is not recommended. Proprietary cleaning agents should be used in line with manufacturers instructions. Note A (C.I.P. process) i) ii) iii) iv)
Pumps with Mark 1 Rotors must be limited to 50% of maximum pump speed. Pumps with Mark 3 and 5 Rotors do not have any limitation and can be cleaned as defined above. Pumps with Mark 0 Rotors: Please refer to Mono Pumps Limited. For C.I.P. processes that differ to the one above please contact Mono Pumps Ltd for C.I.P. process confirmation.
Published information other than that marked certified is to be used as a uide onl
MONO PUMPS LIMITED
RANGE(S)
MJRK
MODEL
N041
MAXIMUM CAPACITY
14.5 m³/h
MAXIMUM PRESSURE
6 Bar
MAXIMUM SPEED
1000 rpm
PUMP RANGE
MJRK
MODEL
N041
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-12
PAGE
04101
DATE
Jan 1999
PERFORMANCE DATA LIGHT
MEDIUM
HEAVY
NIL
Abrasion Zones 1000 500
100
20
50
10
2 Viscosity Limits
0.01 (Stokes) 110 100
15 MARK 5
) C 80 ° ( e r u 60 t a r e 40 p m e T 20
BAR 0
MARK 3
2
12
4
MARK 1 MARK 0
) h / ³ m ( y t i c a p a C p m u P
6
0 9
6
3
Limit for water like products Capacities below this line require verification by Mono Pumps Ltd 0 3 ) W k ( r e w o P d e b r o s b A
BAR
6 4
2
2 1 0
0
0
100
200
Rotor Selection
300
400
500 Pump Speed (rpm)
600
700
800
900
1000
SLIP CORRECTION FOR VISCOSITY 1.0 0.9
MK0 ROTOR SELECTION
MK0 rotor is only to be used when viscosity is < 200cst and Pressure is > 2 bar/stage OR > 3m suction lift. n = corrected duty speed, n o = rpm @ 0 bar, n p = rpm @ duty press. SLIP ns = Slip Speed = n p – no, f x n s = Slip Speed Correction = f.n s CORRECTION Slip Corrected Speed (n = n p – f.ns) TEST Above data represents tests on water 20°C using RR and RA PARAMETERS stator materials. FOOD Check customer CIP process is available. Refer to Section N-11, page 6 APPLICATIONS for CIP suitability. SOLIDS HANDLING (mm) STARTING TORQUE (Nm) Hard Soft and Mark 0 Mark 1 Mark 3 Mark 5 Angular Compressible N 6 22 50 30 30 30
0.8 ) f ( 0.7 R O0.6 T C0.5 A F 0.4 P I L0.3 S 0.2 0.1 0 1
10
100
VISCOSITY IN PUMP (CENTISTOKES)
Published information other than that marked certified is t o be used as a guide only
1000
PUMP RANGE
MJRK
MODEL
N041
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-12
PAGE
04102
DATE
Jan 1999
GENERAL DATA VISCOSITY ADDITIVES
PUMP N.P.S.H(R) CURVE
10000
5 STARTING TORQUE
1000
SIZE 04
POWER ADDITIVE
4
p m u p ) n s e i y k o t i t s S o ( c s i V
d e r r e i u t q a e w R f . o H . d a S e . h P . s N r e p t m e u M P
100
10
1
3
2
1
0.1 Refer to Section N-11 on how to use this graph
0.01
0 1
2
3
4
5
6
7
0
5
10
Pump Capacity (m³/h)
Correction Factor
ROTATING PARTS CODE GUIDE CODE 1 2 3 4 5 6 7 8 ABRASION Low Medium Heavy Light Medium CORROSION Non-corrosive Corrosive Non-corrosive Corrosive Corrosive PUMP RANGE MJRK MJRK MJRK MJRK MJRK N/A N/A N/A ROTOR MN SF HCP TS HCP SF SF HCP SHAFT SF HCP SF HCP SF HCP SF SF HCP MN: Nitralloy, SF: 316 Stainless, TS Tool Steel, HCP: Hard Chrome Plate, N/A: Not available. COMMENTS If alternative materials are required check with Mono Pumps Ltd. Corrosion: Check suitability of materials for corrosion resistance for duty.
STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK Item RA RD RH Black White Black Material Chlorosulphonated PE Natural Natural Temperature Minimum 0°C (32°F) 0°C (32°F) -5°C (23°F) Maximum 70°C (158°F) 80°C (176°F) 110°C (230°F) Derating None None Yes – Section N-11 Food Approved Yes Yes No Temperatures are for continuous operating conditions. COMMENTS Refer to Section N-11 f or derating.
15
9
N/A
MJRK RJ Black High Nitrile
MJRK RR Black Nitrile
MJRK RV Black Fluoroelastomer
MJRK RW White Nitrile
-5°C (23°F) 110°C (230°F) None Yes
-5°C (32°F) 110°C (230°F) None Yes
5°C (41°F) 150°C (300°F) Yes – Section N-11 No
0°C (32°F) 80°C (176°F) None Yes
Published information other than that marked certified is t o be used as a guide only
MONO PUMPS LIMITED
RANGE(S)
MJRK
MODEL
N042
MAXIMUM CAPACITY
14.5 m³/h
MAXIMUM PRESSURE
12 Bar
MAXIMUM SPEED
1000 rpm
PUMP RANGE
MJRK
MODEL
N042
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-12
PAGE
04201
DATE
Jan 1999
PERFORMANCE DATA HEAVY
MEDIUM
LIGHT
NIL
Abrasion Zones 1000 500
100
50
20
10
0.01
2 Viscosity Limits
(Stokes) 110 100
15 MARK 5
0 6 8 10
MARK 3 12
) C ( 80 ° e r u 60 t a r e 40 p m e 20 T
BAR
MARK 1 MARK 0
12
) h / ³ m 9 ( y t i c a p a C p m 6 u P
0
3 Limit for water like products Capacities below this line require verification by Mono Pumps Ltd 0 6 ) W k ( r e 4 w o P d e b r 2 o s b A
BAR 12 10 8 6 4 2 0
0
0
100
200
Rotor Selection
300
400
500
600
800
700
900
1000
Pump Speed (rpm)
SLIP CORRECTION FOR VISCOSITY 1.0 0.9 MK0 ROTOR SELECTION
MK0 rotor is only to be used when viscosity is < 200cst and Pressure is > 2 bar/stage OR > 3m suction lift. n = corrected duty speed, n o = rpm @ 0 bar, n p = rpm @ duty press. SLIP ns = Slip Speed = n p – no, f x n s = Slip Speed Correction = f.n s CORRECTION Slip Corrected Speed (n = n p – f.ns) TEST Above data represents tests on water 20°C using RR and RA PARAMETERS stator materials. FOOD Check customer CIP process is available. Refer to Section N-11, page 6 APPLICATIONS for CIP suitability. SOLIDS HANDLING (mm) STARTING TORQUE (Nm) Hard Soft and Mark 0 Mark 1 Mark 3 Mark 5 Angular Compressible N 6 22 90 50 50 50
0.8 ) f ( 0.7 R O0.6 T C0.5 A F P0.4 I L0.3 S 0.2 0.1 0 1
10
100
VISCOSITY IN PUMP (CENTISTOKES)
Published information other than that marked certified is t o be used as a guide only
1000
PUMP RANGE
MJRK
MODEL
N042
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-12
PAGE
04202
DATE
Jan 1999
GENERAL DATA PUMP N.P.S.H(R) CURVE
VISCOSITY ADDITIVES 5
10000
1000 p m u p ) n s e i y k o t i t s S ( o c s i V
SIZE 04
POWER ADDITIVE
STARTING TORQUE
d e r r e i u t q a e w R f . o H . d a S . e h P . N s r e p t m e u M P
100
10
1
4
3
2
1 0.1
Refer to Section N-11 on how to use this graph
0
0.01 2
1
3
4
5
6
0
7
10 5 Pump Capacity (m³/h)
Correction Factor
ROTATING PARTS CODE GUIDE CODE 1 ABRASION Low CORROSION PUMP RANGE ROTOR SHAFT COMMENTS
2
3 Medium
4 Heavy
5
6
Light
7
8 Medium
Non-corrosive Corrosive Non-corrosive Corrosive Corrosive N/A N/A MJRK MJRK MJRK MJRK MJRK MN SF HCP TS HCP SF SF HCP SF HCP SF HCP SF HCP SF SF HCP MN: Nitralloy, SF: 316 Stainless, TS: Tool Steel, HCP: Hard Chrome Plate, N/A: Not available. If alternative materials are required check with Mono Pumps Ltd. Corrosion: Check suitability of materials for corrosion resistance for duty. N/A
STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK Item RA RD RH Black White Black Material Chlorosulphonated PE Natural Natural Temperature Minimum 0°C (32°F) 0°C (32°F) -5°C (23°F) Maximum 70°C (158°F) 80°C (176°F) 110°C (230°F) Derating None None Yes – Section N-11 Food Approved Yes Yes No Temperatures are for continuous operating conditions. COMMENTS Refer to Section N-11 f or derating.
MJRK RJ Black High Nitrile
MJRK RR Black Nitrile
MJRK RW White Nitrile
-5°C (23°F) 110°C (230°F) None Yes
-5°C (32°F) 110°C (230°F) None Yes
0°C (32°F) 80°C (176°F) None Yes
Published information other than that marked certified is t o be used as a guide only
15
9
N/A
MONO PUMPS LIMITED
RANGE(S)
MJRK
MODEL
N051
MAXIMUM CAPACITY
24 m³/h
MAXIMUM PRESSURE
6 Bar
MAXIMUM SPEED
800 rpm
PUMP RANGE
MJRK
MODEL
N051
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-12
PAGE
05101
DATE
Jan 1999
PERFORMANCE DATA HEAVY
LIGHT
MEDIUM Abrasion Zones
1000
500
50
100 Viscosity Limits
20
2
10
0.01
(Stokes) 110 100
25 MARK 5
BAR
MARK 3 20
) 80 C ° ( e r u 60 t a r e 40 p m e T 20
0 2
MARK 1
4 ) h / ³ m ( y t i c a p a C p m u P
6
MARK 0 15
0
10
5 Limit for water like products Capacities below this line require verification by Mono Pumps Ltd 0 5 ) W k ( r e w o P d e b r o s b A
4
BAR 6
3
4
2
2
1
0
0
0
100 Rotor Selection
200
300
400
500
700
600
800
Pump Speed (rpm) SLIP CORRECTION FOR VISCOSITY 1.0 0.9
MK0 ROTOR SELECTION
MK0 rotor is only to be used when viscosity is < 200cst and Pressure is > 2 bar/stage OR > 3m suction lift. n = corrected duty speed, n o = rpm @ 0 bar, n p = rpm @ duty press. SLIP ns = Slip Speed = n p – no, f x n s = Slip Speed Correction = f.n s CORRECTION Slip Corrected Speed (n = n p – f.ns) TEST Above data represents tests on water 20°C using RR and RA PARAMETERS stator materials. FOOD Check customer CIP process is available. Refer to Section N-11, page 6 APPLICATIONS for CIP suitability. SOLIDS HANDLING (mm) STARTING TORQUE (Nm) Hard Soft and Mark 0 Mark 1 Mark 3 Mark 5 Angular Compressible N 7 27 85 50 50 50
) 0.8 f ( 0.7 R O0.6 T C0.5 A F 0.4 P I L0.3 S 0.2 0.1 0 1
10
100
VISCOSITY IN PUMP (CENTISTOKES)
Published information other than that marked certified is t o be used as a guide only
1000
PUMP RANGE
MJRK
MODEL
N052
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-12
PAGE
05102
DATE
Jan 1999
GENERAL DATA VISCOSITY ADDITIVES
PUMP N.P.S.H(R) CURVE 5
10000
SIZE 05 STARTING TORQUE
1000
p m u p ) n s e i y k o t i t s S ( o c s i V
POWER ADDITIVE
4 d e r r i e u t q a e w R f . o H . d a S . e h P . N s r e p t m e u M P
100
10
1
3
2
1
0.1 Refer to Section N-11 on how to use this graph
0
0.01 1
2
3
4
5
6
5
0
7
10
CORROSION PUMP RANGE ROTOR SHAFT COMMENTS
3 Medium
20
25
30
Pump Capacity (m³/h)
Correction Factor
ROTATING PARTS CODE GUIDE 1 2 CODE ABRASION Low
15
4 Heavy
5 Light
6
7
8 Medium
Non-corrosive Corrosive Non-corrosive Corrosive Corrosive N/A N/A MJRK MJRK MJRK MJRK MJRK MN SF HCP TS HCP SF SF HCP SF HCP SF HCP SF HCP SF SF HCP MN: Nitralloy, SF: 316 Stainless, TS: Tool Steel, HCP: Hard Chrome Plate, N/A: Not available. If alternative materials are required check with Mono Pumps Ltd. Corrosion: Check suitability of materials for corrosion resistance for duty. N/A
STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK Item RA RD RH Black White Black Material Chlorosulphonated PE Natural Natural Temperature Minimum 0°C (32°F) 0°C (32°F) -5°C (23°F) Maximum 70°C (158°F) 80°C (176°F) 110°C (230°F) Derating None None Yes - Section N-11 Food Approved Yes Yes No Temperatures are for continuous operating conditions. COMMENTS Refer to Section N-11 for derating.
9
N/A
MJRK RJ Black High Nitrile
MJRK RR Black Nitrile
MJRK RV Black Fluoroelastomer
MJRK RW White Nitrile
-5°C (23°F) 110°C (230°F) None Yes
-5°C (23°F) 110°C (230°F) None Yes
-5°C (23°F) 110°C (230°F) Yes- Section N-11 No
0°C (32°F) 80°C (176°F) None Yes
Published information other than that marked certified is t o be used as a guide only
MONO PUMPS LIMITED
RANGE(S)
MJRK
MODEL
N052
MAXIMUM CAPACITY
23 m³/h
MAXIMUM PRESSURE
12 Bar
MAXIMUM SPEED
800 rpm
PUMP RANGE
MJRK
MODEL
N052
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-12
PAGE
05201
DATE
Jan 1999
PERFORMANCE DATA HEAVY
MEDIUM
LIGHT
Abrasion Zones 1000
500
50
100 Viscosity Limits
20
10
2
0.01
(Stokes) 110 100
25 MARK 5
BAR
) 80 C ° ( e r u 60 t a r e 40 p m e T 20
MARK 3 20
0 6 9 12
MARK 1
) h / ³ m 15 ( y t i c a p a C p m 10 u P
MARK 0
0
5 Limit for water like products Capacities below this line require verification by Mono Pumps Ltd 0 10 ) W k ( r e w o P d e b r o s b A
BAR
8
12 10
6
8 6
4
4 2
2 0
0
0
100 Rotor Selection
200
300
400
500
800
700
600
Pump Speed (rpm) SLIP CORRECTION FOR VISCOSITY 1.0 0.9
MK0 ROTOR SELECTION
MK0 rotor is only to be used when viscosity is < 200cst and Pressure is > 2 bar/stage OR > 3m suction lift. n = corrected duty speed, n o = rpm @ 0 bar, n p = rpm @ duty press. SLIP ns = Slip Speed = n p – no, f x n s = Slip Speed Correction = f.n s CORRECTION Slip Corrected Speed (n = n p – f.ns) TEST Above data represents tests on water 20°C using RR and RA PARAMETERS stator materials. FOOD Check customer CIP process is available. Refer to Section N-11, page 6 APPLICATIONS for CIP suitability. SOLIDS HANDLING (mm) STARTING TORQUE (Nm) Hard Soft and Mark 0 Mark 1 Mark 3 Mark 5 Angular Compressible N 7 27 160 100 100 100
0.8 ) f ( 0.7 R O0.6 T C0.5 A F P0.4 I L0.3 S 0.2 0.1 0 1
10
100
VISCOSITY IN PUMP (CENTISTOKES)
Published information other than that marked certified is t o be used as a guide only
1000
PUMP RANGE
MJRK
MODEL
N052
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-12
PAGE
05202
DATE
Jan 1999
GENERAL DATA VISCOSITY ADDITIVES
PUMP N.P.S.H(R) CURVE 5
10000
SIZE 05 STARTING TORQUE
1000
p m u p ) n s e i y k o t i t s S ( o c s i V
POWER ADDITIVE
4 d e r r i e u t q a e w R f . o H . d a S . e h P . N s r e p t m e u M P
100
10
1
3
2
1
0.1 Refer to Section N-11 on how to use this graph
0
0.01 1
2
3
4
5
6
5
0
7
10
CORROSION PUMP RANGE ROTOR SHAFT COMMENTS
3 Medium
20
25
30
Pump Capacity (m³/h)
Correction Factor
ROTATING PARTS CODE GUIDE 1 2 CODE ABRASION Low
15
4 Heavy
5 Light
6
7
8 Medium
Non-corrosive Corrosive Non-corrosive Corrosive Corrosive N/A N/A MJRK MJRK MJRK MJRK MJRK MN SF HCP TS HCP SF SF HCP SF HCP SF HCP SF HCP SF SF HCP MN: Nitralloy, SF: 316 Stainless, TS: Tool Steel, HCP: Hard Chrome Plate, N/A: Not available. If alternative materials are required check with Mono Pumps Ltd. Corrosion: Check suitability of materials for corrosion resistance for duty. N/A
STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK Item RA RD RH Black White Black Material Chlorosulphonated PE Natural Natural Temperature Minimum 0°C (32°F) 0°C (32°F) -5°C (23°F) Maximum 70°C (158°F) 80°C (176°F) 110°C (230°F) Derating None None Yes - Section N-11 Food Approved Yes Yes No Temper atures are for continuous operating conditions. COMMENTS Refer to Section N-11 f or derating.
9
N/A
MJRK RJ Black High Nitrile
MJRK RR Black Nitrile
MJRK RV Black Fluoroelastomer
MJRK RW White Nitrile
-5°C (23°F) 110°C (230°F) None Yes
-5°C (23°F) 110°C (230°F) None Yes
-5°C (23°F) 110°C (230°F) Yes- Section N-11 No
0°C (32°F) 80°C (176°F) None Yes
Published information other than that marked certified is t o be used as a guide only
MONO PUMPS LIMITED
RANGE(S)
MJRK
MODEL
N061
MAXIMUM CAPACITY
35 m³/h
MAXIMUM PRESSURE
6 Bar
MAXIMUM SPEED
700 rpm
PUMP RANGE
MJRK
MODEL
N061
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-12
PAGE
06101
DATE
Jan 1999
PERFORMANCE DATA MEDIUM
HEAVY
LIGHT
Abrasion Zones 1000
500
100
50
Viscosity Limits
10
20
2
0.01
(Stokes)
40
110 100 ) C ° ( 80 e r u 60 t a r 40 e p 20 m e T 0
MARK 5 MARK 3
35
BAR
MARK 1
) h / ³ m ( y t i c a p a C p m u P
0 2 4
MARK 0
30
6
25
20
15
10
5
Limit for water like products Capacities below this line require verification by Mono Pumps Ltd
0 8 ) W k ( r e w o P d e b r o s b A
BAR 6
6
4
4
2 2 0 0
0
100 Rotor Selection
200
300
400
500
700
600
Pump Speed (rpm)
SLIP CORRECTION FOR VISCOSITY 1.0 0.9 MK0 ROTOR SELECTION
MK0 rotor is only to be used when viscosity is < 200cst and Pressure is > 2 bar/stage OR > 3m suction lift. n = corrected duty speed, n o = rpm @ 0 bar, n p = rpm @ duty press. SLIP ns = Slip Speed = n p – no, f x n s = Slip Speed Correction = f.n s CORRECTION Slip Corrected Speed (n = n p – f.ns) TEST Above data represents tests on water 20°C using RR and RA PARAMETERS stator materials. FOOD Check customer CIP process is available. Refer to Section N-11, page 6 APPLICATIONS for CIP suitability. SOLIDS HANDLING (mm) STARTING TORQUE (Nm) Hard Soft and Mark 0 Mark 1 Mark 3 Mark 5 Angular Compressible N 9 33 140 85 85 85
) 0.8 f ( 0.7 R O0.6 T C0.5 A F P0.4 I L0.3 S 0.2 0.1 0 1
10
100
VISCOSITY IN PUMP (CENTISTOKES)
Published information other than that marked certified is t o be used as a guide only
1000
PUMP RANGE
MJRK
MODEL
N061
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-12
PAGE
06102
DATE
Jan 1999
GENERAL DATA VISCOSITY ADDITIVES PUMP N.P.S.H(R) CURVE
100000 5 POWER ADDITIVE
STARTING TORQUE
1000
SIZE 06
4 p m u p ) n s e i k y o t t i s S o ( c s i V
d e r r e i u t 3 q a w e f R o . H . d a S e 2 . h P . s N r e p t m e u M 1 P
100
10
1
0.1
Refer to Section N-11 on how to use this graph
0
0.01
0 1
2
3
4
5
5
CORROSION PUMP RANGE ROTOR SHAFT COMMENTS
3 Medium
4 Heavy
5 Light
6
7
8 Medium
Non-corrosive Corrosive Non-corrosive Corrosive Corrosive N/A N/A MJRK MJRK MJRK MJRK MJRK MN SF HCP TS HCP SF SF HCP SF HCP SF HCP SF HCP SF SF HCP MN: Nitralloy, SF: 316 Stainless, TS: Tool Steel, HCP: Hard Chrome Plate, N/A: Not available. If alternative materials are required check with Mono Pumps Ltd. Corrosion: Check suitability of materials for corrosion resistance for duty. N/A
STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK Item RA RD RH Black White Black Material Chlorosulphonated PE Natural Natural Temperature Minimum 0°C (32°F) 0°C (32°F) -5°C (23°F) Maximum 70°C (158°F) 80°C (176°F) 110°C (230°F) Derating None None Yes - Section N-11 Food Approved Yes Yes No Temperatures are for continuous operating conditions. COMMENTS Refer to Section N-11 for derating.
25
20
30
35
(m³/ h)
Correction Factor
ROTATING PARTS CODE GUIDE 1 2 CODE ABRASION Low
15
Pump Capacity
7
6
10
9
N/A
MJRK RJ Black High Nitrile
MJRK RR Black Nitrile
MJRK RV Black Fluoroelastomer
MJRK RW White Nitrile
-5°C (23°F) 110°C (230°F) None Yes
-5°C (23°F) 110°C (230°F) None Yes
-5°C (23°F) 110°C (230°F) Yes - Section N-11 No
0°C (32°F) 80°C (176°F) None Yes
Published information other than that marked certified is t o be used as a guide only
MONO PUMPS LIMITED
RANGE(S)
MJRK
MODEL
N062
MAXIMUM CAPACITY
35 m³/h
MAXIMUM PRESSURE
12 Bar
MAXIMUM SPEED
700 rpm
PUMP RANGE
MJRK
MODEL
N062
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-12
PAGE
06201
DATE
Jan 1999
PERFORMANCE DATA MEDIUM
HEAVY
LIGHT
Abrasion Zones 1000
500
50
100
Viscosity Limits
2
10
20
0.01
(Stokes)
40
110 ) 100 C ° ( 80 e r u 80 t a r 40 e p 20 m e T 0
MARK 5 MARK 3
35
BAR
MARK 1
0 9
MARK 0
30
12
) h / ³ m ( y t i c a p a C p m u P
25
20
15
10
5
Limit for water like products Capacities below this line require verification by Mono Pumps Ltd
0 15 ) W k ( r e w o P d e b r o s b A
BAR 12 10
10 8 6
5
4 2 0
0
0
100 Rotor Selection
200
300
400
700
600
500
Pump Speed (rpm)
SLIP CORRECTION FOR VISCOSITY 1.0 0.9 MK0 ROTOR SELECTION
MK0 rotor is only to be used when viscosity is < 200cst and Pressure is > 2 bar/stage OR > 3m suction lift. n = corrected duty speed, n o = rpm @ 0 bar, n p = rpm @ duty press. SLIP ns = Slip Speed = n p – no, f x n s = Slip Speed Correction = f.n s CORRECTION Slip Corrected Speed (n = n p – f.ns) TEST Above data represents tests on water 20°C using RR and RA PARAMETERS stator materials. FOOD Check customer CIP process is available. Refer to Section N-11, page 6 APPLICATIONS for CIP suitability. SOLIDS HANDLING (mm) STARTING TORQUE (Nm) Hard Soft and Mark 0 Mark 1 Mark 3 Mark 5 Angular Compressible N 9 33 250 150 150 150
) 0.8 f ( 0.7 R O0.6 T C0.5 A F P0.4 I L0.3 S 0.2 0.1 0 1
10
100
VISCOSITY IN PUMP (CENTISTOKES)
Published information other than that marked certified is t o be used as a guide only
1000
PUMP RANGE
MJRK
MODEL
N062
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-12
PAGE
06202
DATE
Jan 1999
GENERAL DATA VISCOSITY ADDITIVES PUMP N.P.S.H(R) CURVE
100000 5 POWER ADDITIVE
STARTING TORQUE
1000
SIZE 06
4 p m u p ) n s e i k y o t t i s S o ( c s i V
d e r r e i u t 3 q a w e f R o . H . d a S e 2 . h P . s N r e p t m e u M 1 P
100
10
1
0.1
Refer to Section N-11 on how to use this graph
0
0.01
0 1
2
3
4
5
5
CORROSION PUMP RANGE ROTOR SHAFT COMMENTS
3 Medium
4 Heavy
5 Light
6
7
8 Medium
Non-corrosive Corrosive Non-corrosive Corrosive Corrosive N/A N/A MJRK MJRK MJRK MJRK MJRK MN SF HCP TS HCP SF SF HCP SF HCP SF HCP SF HCP SF SF HCP MN: Nitralloy, SF: 316 Stainless, TS: Tool Steel, HCP: Hard Chrome Plate, N/A: Not available. If alternative materials are required check with Mono Pumps Ltd. Corrosion: Check suitability of materials for corrosion resistance for duty. N/A
STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK Item RA RD RH Black White Black Material Chlorosulphonated PE Natural Natural Temperature Minimum 0°C (32°F) 0°C (32°F) -5°C (23°F) Maximum 70°C (158°F) 80°C (176°F) 110°C (230°F) Derating None None Yes - Section N-11 Food Approved Yes Yes No Temperatures are for continuous operating conditions. COMMENTS Refer to Section N-11 for derating.
25
20
30
35
(m³/ h)
Correction Factor
ROTATING PARTS CODE GUIDE 1 2 CODE ABRASION Low
15
Pump Capacity
7
6
10
9
N/A
MJRK RJ Black High Nitrile
MJRK RR Black Nitrile
MJRK RV Black Fluoroelastomer
MJRK RW White Nitrile
-5°C (23°F) 110°C (230°F) None Yes
-5°C (23°F) 110°C (230°F) None Yes
-5°C (23°F) 110°C (230°F) Yes - Section N-11 No
0°C (32°F) 80°C (176°F) None Yes
Published information other than that marked certified is t o be used as a guide only
MONO PUMPS LIMITED
RANGE(S)
MJRK
MODEL
N081
MAXIMUM CAPACITY
58 m³/h
MAXIMUM PRESSURE
6 Bar
MAXIMUM SPEED
500 rpm
PUMP RANGE
MJRK
MODEL
N081
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-12
PAGE
08101
DATE
Jan 1999
PERFORMANCE DATA MEDIUM
HEAVY
LIGHT
Abrasion Zones 500
1000
100
50 Viscosity Limits
10
20
2
(Stokes)
60
110 100 ) C 80 ° ( e r u 60 t a r e 40 p m e 20 T
BAR
MARK 5 MARK 3 50
0 2
MARK 1 MARK 0
) h / ³ m ( y t i c a p a C p m u P
4
40 0
6
30
20
10 Limit for water like products Capacities below this line require verification by Mono Pumps Ltd 0 12 ) W k ( r e w o P d e b r o s b A
BAR
10
6
8
4
6 2
4 2
0
0
0
100 Rotor Selection
200
400
300
500
Pump Speed (rpm SLIP CORRECTION FOR VISCOSITY 1.0 0.9
MK0 ROTOR SELECTION
MK0 rotor is only to be used when viscosity is < 200cst and Pressure is > 2 bar/stage OR > 3m suction lift. n = corrected duty speed, n o = rpm @ 0 bar, n p = rpm @ duty press. SLIP ns = Slip Speed = n p – no, f x n s = Slip Speed Correction = f.n s CORRECTION Slip Corrected Speed (n = n p – f.ns) TEST Above data represents tests on water 20°C using RR and RA PARAMETERS stator materials. FOOD Check customer CIP process is available. Refer to Section N-11, page 6 APPLICATIONS for CIP suitability. SOLIDS HANDLING (mm) STARTING TORQUE (Nm) Hard Soft and Mark 0 Mark 1 Mark 3 Mark 5 Angular Compressible N 9 40 250 180 180 180
) 0.8 f ( 0.7 R O0.6 T C0.5 A F P0.4 I L0.3 S 0.2 0.1 0 1
10
100
VISCOSITY IN PUMP (CENTISTOKES)
Published information other than that marked certified is t o be used as a guide only
1000
PUMP RANGE
MJRK
MODEL
N081
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-12
PAGE
08102
DATE
Jan 1999
GENERAL DATA VISCOSITY ADDITIVES
10000
p m u p ) n s e i y k t t i o s S o ( c s i V
SIZE 08
STARTING TORQUE
1000
PUMP N.P.S.H(R) CURVE
5 POWER ADDITIVE
4 d r e e r t i u a q w e f R o H . d a S . e P . h N s p r e t m u e P M
100
10
1
3
2
1 0.1
Refer to Section N-11 on how to use this graph. 0
0.01 1
2
3
4
5
6
0
7
10
CORROSION PUMP RANGE ROTOR SHAFT COMMENTS
3 Medium
30
40
50
60
Pump Capacity
Correction Factor
ROTATING PARTS CODE GUIDE 1 2 CODE ABRASION Low
20
(m³/h)
4 Heavy
5 Light
6
7
8 Medium
Non-corrosive Corrosive Non-corrosive Corrosive Corrosive N/A N/A MJRK MJRK MJRK MJRK MJRK MN SF HCP TS HCP SF SF HCP SF HCP SF HCP SF HCP SF SF HCP MN: Nitralloy, SF: 316 Stainless, TS: Tool Steel, HCP: Hard Chrome Plate, N/A: Not available. If alternative materials are required check with Mono Pumps Ltd. Corrosion: Check suitability of materials for corrosion resistance for duty. N/A
STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK Item RA RD RH Black White Black Material Chlorosulphonated PE Natural Natural Temperature Minimum 0°C (32°F) 0°C (32°F) -5°C (23°F) Maximum 70°C (158°F) 80°C (176°F) 110°C (230°F) Derating None None Yes – Section N-11 Food Approved Yes Yes No Temperatures are for continuous operating conditions. COMMENTS Refer to Section N-11 for derating.
9
N/A
MJRK RJ Black High Nitrile
MJRK RR Black Nitrile
MJRK RV Black Fluoroelastomer
MJRK RW White Nitrile
-5°C (23°F) 110°C (230°F) None Yes
-5°C (23°F) 110°C (230°F) None Yes
-5°C (23°F) 110°C (230°F) Yes - Section N-11 No
0°C (32°F) 80°C (176°F) None Yes
Published information other than that marked certified is t o be used as a guide only
MONO PUMPS LIMITED
RANGE(S)
MJRK
MODEL
N082
MAXIMUM CAPACITY
58 m³/h
MAXIMUM PRESSURE
12 Bar
MAXIMUM SPEED
500 rpm
PUMP RANGE
MJRK
MODEL
N082
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-12
PAGE
08201
DATE
Jan 1999
PERFORMANCE DATA LIGHT
MEDIUM
HEAVY
Abrasion Zones 1000
500
50
100
Viscosity Limits
20
2
10
(Stokes) 110 100
60 MARK 5
BAR
80
MARK 3 50
0
MARK 1 MARK 0
) h / ³ m ( y t i c a p a C p m u P
60
6 10
40
12
20
40
0
30
20
10 Limit for water like products Capacities below this line require Verification by Mono Pumps Ltd. 0 24 ) W k ( r e w o P d e b r o s b A
BAR
20
12
16
10
12
8 6
8
4
4
2 0
0
0
100 Rotor Selection
200
300
500
400
Pump Speed (rpm)
SLIP CORRECTION FOR VISCOSITY 1.0 0.9 MK0 ROTOR SELECTION
MK0 rotor is only to be used when viscosity is < 200cst and Pressure is > 2 bar/stage OR > 3m suction lift. n = corrected duty speed, n o = rpm @ 0 bar, n p = rpm @ duty press. SLIP ns = Slip Speed = n p – no, f x n s = Slip Speed Correction = f.n s CORRECTION Slip Corrected Speed (n = n p – f.ns) TEST Above data represents tests on water 20°C using RR and RA PARAMETERS stator materials. FOOD Check customer CIP process is available. Refer to Section N-11, page 6 APPLICATIONS for CIP suitability. SOLIDS HANDLING (mm) STARTING TORQUE (Nm) Hard Soft and Mark 0 Mark 1 Mark 3 Mark 5 Angular Compressible N 9 40 500 375 375 375
0.8 ) f ( 0.7 R O0.6 T C0.5 A F 0.4 P I L0.3 S 0.2 0.1 0 1
10
100
VISCOSITY IN PUMP (CENTISTOKES)
Published information other than that marked certified is t o be used as a guide only
1000
) C ° ( e r u t a r e p m e T
PUMP RANGE
MJRK
MODEL
N082
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-12
PAGE
08202
DATE
Jan 1999
GENERAL DATA VISCOSITY ADDITIVES
10000
p m u p ) n s e i y k t t i o s S o ( c s i V
SIZE 08
STARTING TORQUE
1000
PUMP N.P.S.H(R) CURVE
5 POWER ADDITIVE
4 d r e e r t i u a q w e f R o H . d a S . e P . h N s p r e t m u e P M
100
10
1
3
2
1 0.1
Refer to Section N-11 on how to use this graph. 0
0.01 1
2
3
4
5
6
0
7
10
CORROSION PUMP RANGE ROTOR SHAFT COMMENTS
3 Medium
30
40
Pump Capacity
Correction Factor
ROTATING PARTS CODE GUIDE 1 2 CODE ABRASION Low
20
(m³/h)
4 Heavy
5 Light
6
7
8 Medium
Non-corrosive Corrosive Non-corrosive Corrosive Corrosive N/A N/A MJRK MJRK MJRK MJRK MJRK MN SF HCP TS HCP SF SF HCP SF HCP SF HCP SF HCP SF SF HCP MN: Nitralloy, SF: 316 Stainless, TS: Tool Steel, HCP: Hard Chrome Plate, N/A: Not available. If alternative materials are required check with Mono Pumps Ltd. Corrosion: Check suitability of materials for corrosion resistance for duty. N/A
STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK Item RA RD RH Black White Black Material Chlorosulphonated PE Natural Natural Temperature Minimum 0°C (32°F) 0°C (32°F) -5°C (23°F) Maximum 70°C (158°F) 80°C (176°F) 110°C (230°F) Derating None None Yes – Section N-11 Food Approved Yes Yes No Temper atures are for continuous operating conditions. COMMENTS Refer to Section N-11 f or derating.
MJRK RJ Black High Nitrile
MJRK RR Black Nitrile
MJRK RW White Nitrile
-5°C (23°F) 110°C (230°F) None Yes
-5°C (23°F) 110°C (230°F) None Yes
0°C (32°F) 80°C (176°F) None Yes
Published information other than that marked certified is t o be used as a guide only
9
N/A
50
60
MONO PUMPS LIMITED
RANGE(S)
MJRK
MODEL
N101
MAXIMUM CAPACITY
96 m³/h
MAXIMUM PRESSURE
6 Bar
MAXIMUM SPEED
400 rpm
PUMP RANGE
MJRK
MODEL
N101
STATUS
CURRENT
MONO PUMPS LIMITED
SECTION
N-12
PAGE
10101
DATE
Jan 1999
PERFORMANCE DATA MEDIUM
HEAVY
1000
500
LIGHT
Abrasion Zones 50
100
Viscosity Limits
10
20
2
(Stokes) 110 100
100 MARK 5
BAR
90 MARK 3 80
MARK 1
4 6
70 ) h / ³ m ( y t i c a p a C p m u P
) 80 C ° ( e r u 60 t a r e 40 p m e T 20
0
MARK 0 60
0 50 40 30 20 Limit for water like products Capacities below this line require verification by Mono Pumps Ltd
10 0 20 ) W k ( r e w o P d e b r o s b A
BAR 6
15 4 10 2 5
0
0 0 0
50 Rotor Selection
100
150
200
250
400
350
300
Pump Speed (rpm)
SLIP CORRECTION FOR VISCOSITY 1.0 0.9 MK0 ROTOR SELECTION
MK0 rotor is only to be used when viscosity is < 200cst and Pressure is > 2 bar/stage OR > 3m suction lift. n = corrected duty speed, n o = rpm @ 0 bar, n p = rpm @ duty press. SLIP ns = Slip Speed = n p – no, f x n s = Slip Speed Correction = f.n s CORRECTION Slip Corrected Speed (n = n p – f.ns) TEST Above data represents tests on water 20°C using RR and RA PARAMETERS stator materials. FOOD Check customer CIP process is available. Refer t o Section N-11, page 6 APPLICATIONS for CIP suitability. SOLIDS HANDLING (mm) STARTING TORQUE (Nm) Hard Soft and Mark 0 Mark 1 Mark 3 Mark 5 Angular Compressible N 20 64 400 350 350 350
) 0.8 f ( 0.7 R O0.6 T C0.5 A F P0.4 I L0.3 S 0.2 0.1 0 1
10
100
VISCOSITY IN PUMP (CENTISTOKES)
Published information other than that marked certified is t o be used as a guide only
1000
