CURRICULUM VITAE QA/QC MECHANICAL/WELDING INSPECTOR MOHAMMED ILLIAS UDDIN Certified CSWIP 3.2.2 Sr. Welding Inspector !!3"2# API !$3 %&n' Inspector. API $"( Press)re *essel Inspector. API $+( Piping Inspector. Le&d A)ditor ISO ,(("-2(( ,(("-2(( A/AMCO SAP NUM0E/ 1+((",2+
Email:illias.u@gmail.!m M!"il# N!: $$%&&'($)*)&+,$$%&&'($)*)&+,$$%&&'(%+()%***
CA/EE/ O0EC%I*E
A result result oriented oriented professio professional nal with experience in routine as well as shutdown inspection of static equipment’s and piping.
Having ing mor more than han 9 years ears of hands nds Refinery!etrochemical industry.
"xtensively involved in inspection of static equipment’s li#e $oilers% Heat "xchangers% Storage &an#s% !ressure 'essels% 'essels% (olumns% etc. using various )*& techniques.
An effective communicator with excellent interpersonal + relationship management s#ills.
"xcellent analytical and data interpretation a,ility.
on expe experi rien enc ce
in the the
fiel field d
of Stati tatic c
Ins Inspec pection tion in
EDUCA%ION 4UALI5ICA%ION
(ompleted $.&ech $.&ech "ngineering in -/ from Royal institute of technology + science Affiliated to 0awaharlal )ehru &echnological 1niversity.
P/O5ESSIONAL E6PE/IENCE
92 years of experience% well verse with International standards.
SA*ARA A!!R3'"* 4( 5"6*I)7 I)S!"(&3R
ARA8(3 A!!R3'"* &A) 5"6*I)7 4( 5ith SA!:/;<9-/=57!>
ARA8(3 A!!R3'"* 5"6*I)7 4(=8A)I?A> 4(=8A)I?A>
SA&3R! A!!R3'"* 5"6*I)7 4(=SA&3R!>
SA&3R! A!!R3'"* )*& I)S!"(&3R=SA&3R!> =7ood nowledge of ARA8(3 Standards>
CE/%I5ICA%IONS
(ertified (S5I! @
[email protected] Senior 5elding 5elding Inspector=6evel Inspector=6evel @> (S5I! (ertification )o BB@;"xpiry *ate -9 April -;/. A!ICD; C !ressure 'essel Inspector (ertification )o B@E "xpiry *ate -9 ?e, -;9. A!ICD/C!iping Inspector. (ertification )o B
4uality 8anagement System 6ead Auditor ,y IR(A to the requirements of IS3 9;-E and ;9;;-;;
RA*I37RA!HI( ?I68 I)&"R!R"&A&I3) 6"'"6 II=(ert no.1)&;S&R&CII@@<;->
Addition&l 4)&lific&tion•
!assed diploma in 4A4( !iping Inspector% as per AS8" $@;.; from 8S 5elding Institute%Hydera,adC India.
ASN% ND% Le7el 88 II certific&tion in t9e follo:ing ;et9ods•
*yeC!enetrate &esting
•
8agnetic !article &esting
•
Radiographic &esting
•
1ltrasonic &esting
COMPUTER PROICIENC: O0#1a2i3g S4s2#m Pa5ag#s
: :
MS- Dos/ Windows 98/2000/XP/Vista/2007 MS-OFFICE, MS-EXCEL, MS-WORD
E6PE/IENCE DE%AILS-
COMPAN>?P/OEC%
POSI%ION
SADA/A@ %ecni;ont Ar&i& Ltd.
4A?4C WELDINB INSPEC%O/
W&sit B&s Progr&; WBP# S
4A?4C %AN< INSPEC%O/
SA%O/P@S
4A?4C8MECHANICAL INSPEC%O/
DU/A%ION 2!t9 April 2("8%ill D&te
3(t9)ne 2("28" t9 April 2(". OC% 2("" to M& 2("2
M&nif& Core Hdroc&ron 5&cilities %ASNEE S9)t Do:n# SAS/E5 S9)t Do:n#
4A?4C8MECHANICAL INSPEC%O/ Inspection Engineer Inspection Engineer
April 2("" to Oct 2(""
0HEL
4A?4C Inspector
5e 2(( to M&rc9 2("(
MS ENBINEE/INB SE/*ICES
Piping Inspector
&n 2((+ to Dec 2((+
&n to 5e 2("" 5e to M&rc9 2(""
5elding surveillance at site and fa,rication shop% 8onitor preservation of low hydrogen electrodes% and ,a#ing and holding oven cali,ration% also monitor =!8I> !ositive 8aterial Identification.
8onitoring step ,y step the fa,rication wor#Cin progress at wor#shop. (hec#ing and monitoring of every fitCup and tac#ing to ,e weld if follow the proper method of alignment.
(oCordinate with contractors to organiGe fa,rication shop requirement’s% such as easy access of 5!S and !4R.
(arrying out the welding inspection ,efore% during and after welding operation as per approved Inspection and &est !lan.
Inspection of welded oints and weld preparatory ,efore welding li#e root gap% hiClo and ,evel angle.
Inspection of different heating method =!5H&% !R" + !3S& heating> for welded oints.
8onitoring the ,a#ing system for welding consuma,les and pre heating and inter pass temperatures of welds.
A,ility to analyse the weld and control the parameters for different welding processes.
"nsure all welding equipment’s and ovens are cali,rated and are in good wor#ing condition.
Identification of defects in welded oints and ensuring welds and repairs are made according to esta,lished company procedures.
8aintaining of welding visual inspection report.
8onitors welder qualification tests as stipulated ,y the (ompany and as required ,y regulatory ,odies.
&o study the isometric drawing received from the clients and to identify the pipe lines and carry out the inspection wor#.
(hec# flow direction arrows on valves verify that they are properly identified and valves are installed in accordance with flow direction.
"nsure that pipe supports% hangers and guides have ,een installed in accordance with the piping drawings and the pipe support details.
Inspect piping ust ,efore erection to verify that interior is clear of foreign materials chec# edge preparation and fitCups to verify that areas to ,e welded are free of contaminants and that fitCup is within tolerance.
8onitoring the 4A4( *ocumentation of the su,contractors and ensure that all the activities are incorporated to their system on daily ,asis and can ,e traced according to our requirements.
6ine chec# to verify the use of correct material fittings% valves% and supports% prior to hydro test and prepare punch list for incomplete wor#s% chec# and closing after the wor# is done.
Supervise and witness the entire Hydro &esting Activities. !iping line chec#% punch list preparation% prior to release for hydro testing. Hydro test pac#age review prior to testing and su,mitting to client for approval.
5itnessed Hydro testing + 6ea# &ests for Heat "xchangers% !ressure 'essels% !iping’s !S'’s and !R'’s
Review of )*& reports and corrosion analysis =remaining service life calculation ,ased on corrosion rate>
Identifying + Inspection of special concern area and deterioration =e.g. *ead 6egs% Inection !oints% (1I% corrosion and erosion
Internal Inspection of Stationary equipment li#e 'essels% &an#s% &owers% (olumns which includes o,servations (rac#s% !its% thinning% corrosion% erosion and other interior deteriorations
Removal of 3ld 'alves then repair as per requirements% *.! &est% &hic#ness measurement records review and reCinstallation of 'alves
'isual Inspection of (rude (olumn% identifying damaged trays% (himney trays% removal and Installation of new trays
Inspection after (leaning(hemical (leaning + list out the repair activities in accordance with approve procedure and standards
'isual Inspection of ReactorReformers removal + loading of (atalyst% and final $oxCup
Inspection of *rums% 'essels + column for its 8echanical Integrity% review of all )*& related activities and final $oxCup Inspection
Supervision and provide of necessary technical guidance to contractors in inspection)*&welding and fa,rication related activities
1ltrasonic thic#ness Survey inspection of &an# shell plates% roof plates% noGGles% piping etc
5itnessed vacuum $ox testing% hydro testing and &an# settlement survey
5itnessed 8?6 for ,ottom plate% 1& thic#ness measurement% 8!I6!I% fit up of insert plate and patch plate and welding as per A!I BD@ requirements
&o inspect and to provide recommendation quality plan to carryout corrective actions =replacement or repair> for concerns failures related to static equipment’s ,ased on the inspection findings
Review the previous history of plant equipment and piping% materials% last inspection o,servations% operating temperature% pressure% services changes if any% remaining life. Average corrosion rate% any change in operation pressure and temperature% etc.
(arried out shutdown inspection of pressure vessels% heat exchangers% reactors% columns% storage tan#s% ,oilers% spheres% furnaces% heaters etc.
&o inspect !S'’s and recommend any corrective action ,ased on the o,servations and also to witness !3! + 6ea# test at its specified pressure
"valuating the condition and ensuring the integrity of static equipment’s =pressure vessels% heat exchangers% reactors% columns% storage tan#s% ,oilers% spheres% furnaces% heaters etc.> and piping.
Assist in preparation of Inspection &est !lan to vendors contractors + carry out stage wise inspection activities
!erform internal and external inspections to determine if a weldment or equipment meets the acceptance criteria of a specific code% standard or document.
(onduct inspections on equipment at scheduled intervals to maintain the mechanical integrity of the fixed equipment of the facility
!ay attention to detail and ,e capa,le of recommending repairs as well as performing visual inspection of completed wor#
*ocument and report inspection findings and develop recommendations
!erform inspection tas#s and schedule monitoring programs to assure the mechanical integrity of the equipment
?amiliariGe themselves with prior history of the vessels they are responsi,le for% reviewing the vessel’s prior inspection results% prior repairs% and current inspection plan
*etermine the types of inspection required% e.g. internal% external% onCstream% etc.
'erify that all new materials used during repairs or alterations are consistent with the specifications
*etermine the corrosion rates% remaining life% and next inspection date for each pressure vessel
Review and update the inspection and )*" techniques required for each equipment% including the extent and locations of inspection and )*"
"nsure all )*" results are evaluated and recommendations to resolve all deficiencies.
*etermine the pressure test requirements for pressure vessels after alterations or maor repairs% i.e.% type of test% test medium% test pressure% test gauges% duration% regulatory requirements and form
determined
to
,e
accepted
or reected%
with
Specify any special equipment access requirements% including all safety conditions and permissions
$e familiar with ris#C,ased inspection =R$I> assessment to determine ris#% including a systematic evaluation of ,oth the pro,a,ility and consequence of failure in accordance with A!I DE
8aintain permanent and progressive records of all pressure vessels and pressure relieving devices% including adding new information pertinent to the operation% inspection% and maintenance history of the equipment
"xperience in onCstream condition monitoring of plants and 4A4( of all maintenance activities to ensure safe and relia,le operations
Internal% external planned + unplanned inspections on all static equipmentfacilities =columns% drums% Separators% heat exchangers% !ressure vessels% flares% tan#s and piping> and to compiles written reports on its findings and recommendations puts in repair recommendations to user departments
PE/SONAL P/O5ILE)ame 8o,ile : "mail Id )ationality *3$ 8arital Status 6anguage Iqama Status *riving 6icense
8ohammed Illias 1ddin 9BBCD@E@B;
)ote References can ,e made availa,le upon request
