VENKATRAMAN.A E-mail:
[email protected] Mobile: 91-9786359734 91-9442477415
Resume of Welding Inspector (AG) Objective: To keep pace with the emerging state-of-the-art technology by constantly upgrading my skills and to work on products from conception to completion that challenges my skill and knowledge knowledge base, ensuring the continuity in the learning curve and use my personal attributes to strengthen the organization. ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Qualifications / Certification:
Diploma in Mechanical Engineering Certificate No No : 09113051 AWS- Certificate PT,MT,UT,RT ASNT Level II = PT,MT,UT,RT Office Auto cad , PRO/E ENGG and MS Office Standards Known:
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ASME Sec V, VIII, XI,IX ASME B 31.3,B31.4 API 1104 AWS D 1.1 Saudi Aramco Specifications-SAES- W010,W011,W012 W010,W011,W012
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Total Experience
: 7 years
Summary of Experience • • •
Experience in Quality Assurance & Control, Welding, Inspection and expediting. Field of work – Oil and Gas, Power plant, Iron and Steel, Refinery and Projects. Codes and Standards handled – ASME Sec.II,V,VIII, IX, B 31.3, B 31.4, 31.8,16.5&D1.1, BS (BS 5500, EN 287, and EN 288), API 1104, etc. and various ANSI Standards, AWS, Standards and Aramco Standards.
May 2009 to May 2012 NASSER .S AL-HAJRI CORPORATION, Saudi Arabia as QC Inspector – Welding.
Familiar with various materials – SS, DSS, CS, Low Alloy Steels & Inconel, Monal
Saudi Aramco Specifications-SAESSpecifications-SAES- W010,W011,W012 W010,W011,W012
Projects Involved
NATIONAL CHEVRON PHILLIPS (ETHYLENE CRANKING PROJECT)
YANBU EXPORT REFINERY PROJECT (DELAYED COKER REFINING PROJECT)
Responsibilities: • • •
To ensure the company procedure documents as per the ASME standard and section. To calibrate the portable oven and electrode baking oven. Quality procedure followed based on the ITP guidelines. Resume of Welding Inspector (AG) Venkatraman.A
VENKATRAMAN.A E-mail:
[email protected] Mobile: 91-9786359734 91-9442477415
Resume of Welding Inspector (AG)
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To ensure WPS and PQR all approved and all requires section and code To ensure the welder qualification as per the code and standard. Maintained welder qualification record, welding procedure specification and PQR. To ensure JCC card for the welder before start the job for production joint To ensure the welding procedure is applicable as per the return approved document To ensure all welding inspector activate before, during and after welding in the job. And maintain daily welding report (DWR) To ensure the NDT test is require for the joint Reviewed register for all repair and for penalty shots taken for percentage radiography. Finalized the welding work, weld-ment and checked as per specification indicated in NDT methods. Carried out loop check with respect to loop drawings, after completion also checked appropriate. Carried out the inspection on spool as per the requirement of the company producers Preparation of radiography schedules, interpretation of films, framing of WPS, also preparation of handing over documents for the project. Prepared the method of statements for the tie jobs awarded for the company at the time. Control the consumables for welding storage / issue / usage.
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Preparing & maintaining of WPS / PQR / ITP as per ASME section-IX Code and Specification. Visual inspection of fit-up joints prior to the welding, during welding & after welding
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Monitoring & controlling the welder's performance through repairs.
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Identifying the root causes of the welding related problems and taking the corrective and preventive actions.
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Examination of all NDTs (DPT, RT, UT, MPI). • • • •
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Qualifying the welders as per the PDO approved WPSs. Witnessing of welding activities during the construction and fabrication of the project. Ensure that consumable handling procedure is followed. Verify the Nitrogen content & PRE value for Base material with respective test certificate for DSS materials and consumables Finally prepare AG Piping Test Packages for Hydro/Pneumatic test and carryout the Inspection of pressure test. Maintaining the records of calibration, inspection and testing equipment as per the quality system procedures laid down.
July 2007 to April 2009 ATOMIC TECHNOLOGIES Pvt.Ltd (Singapore) as QC Inspector – Welding Projects involved 1. Ex-xon Chemical 2. Singapore Refinery Company 3. Shell Bukom Refinery Project Roles & Responsibilities •
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Involved in Quality progress for fabrication of structural steel and piping as per drawings & project Specifications and procedures. Conduct fit up inspection as per drawings on work shop and on site Conduct dimensional test at site level and elevation mention in revision drawing. Resume of Welding Inspector (AG) Venkatraman.A
VENKATRAMAN.A E-mail:
[email protected] Mobile: 91-9786359734 91-9442477415
Resume of Welding Inspector (AG) • •
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Survey lines during welding at various stages like root pass, hot pas s, fill-up final Inspection the welding operations & preheating, checking the suitability of protections and precautionary measures adopted by the welder both for the electrode and for facing adverse atmospheric conditions. Conducting Welders tests as per WPS references with sec IX. Electrode selection as per client To monitor and record weld rejection rate of each welder. Check storage of filler materials. Visual inspection of weld Visuals. Adopting the regular procedure to reduced distortion Arranging the client inspection every day and making daily progress reports. Conducting Toolbox talk for welders, fitters & grinders also. Calibration of welding rectifier and DC generators Calibration of portable oven and electrode baking oven
June 2005 to July 2007
Roles & Responsibilities •
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Reviewed electrodes and filler metals chemical composition upon supplier as per test certificate. Ensured electrode baking, storage and issuance is in accordance with quality control procedure (QCP) Welder qualification record and shall conform to approve welding procedure specification. Ensured all welders have their job clearance card prior to start welding as per project requirement. Prepared visual inspection reports and maintain records as per client requirement. Performed continuous in-process welding surveillance in both fabrication and erection. Issued Surveillance and Non Conformance Reports for Discrepancies observed. Requested Non- Destructive Test requirements on weld joints from the daily production outputs. Witnessed NDT execution, Verified all the requested joints if corresponding with weld map against the actual joint on the pipe. Keep records of non-destructive testing results. Reviewed rejected radiographic films prior to repair and coordinate with the welders for the exact defects location as well as the extent of repair to be done. Raised request for inspection (RFI’s) to project third party inspection division as per approved Inspection and Test Plan (ITP). For the release of process hold points. Carried outline walk through for the completeness of installed piping system and issued punch list for the discrepancy found. Controlled QA/QC issued for construction drawings and maintained on latest revisions. Prepared weld maps, As-builds and weld history. Attending weekly project quality meetings and fulfilling the Client’s requirement
PERSONAL Details
FATHER’S NAME
:
Mr. Aumugam
DATE OF BIRTH
:
17-09-1985
MARITAL STATUS
:
Single
Resume of Welding Inspector (AG) Venkatraman.A
VENKATRAMAN.A E-mail:
[email protected] Mobile: 91-9786359734 91-9442477415
Resume of Welding Inspector (AG) NATIONALITY
:
INDAIN
LANGUAGES KNOWN
:
Tamil, English, Malayalam
E-MAIL ID
:
[email protected]
MOBILE NO
:
+91 9786359734(India)
PASSPORT NO
:
F4644175
Date:
(A.Venkatraman)
Place:
Resume of Welding Inspector (AG) Venkatraman.A