Quality Control Flow Chart QUALITY CONTROL FLOW CHART Operation Content
Flow Chart Tender
Tender
Resp. Dept. SALES
Documents
Insp. Frequency
Records
Contract Contract review procedur proceduree Quotation, Quotation, Contract Contract review review
------------
sheet Receiving
Receiving materials
PM C
100% count
Receiving SOP
Incoming materal li l ist, SDR report, Confirmation form
N MRB
IQA Insp. report, Confirm. Incoming Inspection
Incoming Inspection
QA
lot sampling
Criteria of incoming
(MIL-STD 105E,
inspection
Level II, AQL=0.4)
Y Warehouse
PM C
------------
M'tl Warehouse Warehouse
form, CA report, W/H audit report, Supplier history card
Warehouse management SOP
B in card,T em p& him idity record, W/H in-out control card, M'tl over 6 months list
Material Dispatching
M'tl 'tl disp dispat atch chin ing g to ** SPC-1 **
SMT
PMC
Mater ateria iall disp dispaatchi tching ng SOP SOP
Stenc tencil il in-o in-out ut cont contro roll she sheet, et, M'tl 'tl
SMT/SA
MCR SOP
dispatching sheet, MCR report
Screen printing /
SMT operation SOP
Attrition rate record
Pick & Place/ Reflow MFG
Visual In Inspection
Visual Insp.
100% 100% coun countt
MFG
-------- ----
100% inspection
So ld lder pas te te measure. SOP Precious comp on onent record Vacum acumn n pac packing king SOP
SMT SMT sel selff-in insp sp.. She Sheet et
Criteria of Outgoing
MFG. Daily report
Quality Control M IL-STD L-STD 105E 105E
Crit Criteeria ria of Outgo utgoin ing g
FAAR OQA OQA insp insp.. repo reporrt, Rework work
OQA
OQA (If shipped
QA
Level II, AQL=0.4
Quality Control
after SMT) Manual Insertion
trace form, CA repor,t OQA daily insp. report
MFG
-----------
M.I.
ASS'Y control SOP
MFG. Daily report
Manual insert instruction MFG. Daily report Wave-soldering
Wavesoldering
MFG
-----------
ASS'Y control SOP
Wave-soldering prod. record Wave-soldering profile sheet Flux uniformity record
Touch Up
** SPC-2 **
IPQA
Touch-Up
IPQA Audit
MFG
QA
100% inspection
once every 4 hours Criteria of IPQA,Corrective
Audit
Assembly
Testing
ASS'Y control SOP
&prevent action procedure
Assembly
MFG
-----------
** SPC-3 ** Testing
MFG
100% testing
MFG. Daily report
IPQA audit report CA report
Assembly instruction
MFG. Daily report
ASS'Y con tr trol SOP
_____ dail y ch ec eck report
Repair control SOP
Testing daily record
Testing SOP
Fixture insp. Report Daily maintenance report
Burn-In
Static Burn-In
MFG
32 / 500pcs
Testing SOP
Burn-in status report Burn-in daily check record
Visual In Inspection
Visual Insp.
MFG
100% inspection
Criteria of Outgoing
MFG. Daily report
Quality Control Packing
MFG
-----------
Packing
Packing instruction
MFG. Daily report
ASS'Y control SOP OQA
OQA
QA
M IL-STD L-STD 105E 105E
Level II,AQL=0.4 F/G Warehouse
F/G Warehouse
MFG
-----------
Crit Criteeria ria of Outgo utgoin ing g Quality Control F/G to warehouse SOP
Dail Daily y insp insp.. repo report rt,, FAA FAAR, CA report F/G to Warehouse report Bin card
OQA
OQA shipping audit
QA
100% count
Criteria of Outgoing
Outgoing audit report
Quality Control Shipping
Shipping
PMC
------------
Shipping SOP
Shipping record