Ptzmeiste Industrial Technology We deliver maximum perormance
IP 3883 GB
Idstia Tehoo Made by Putzmeister Since 956, Putzmeister has developed into one o the leading global providers o concrete pumps, tunnel machines, industrial pumps, mortar machines and proessional high-pressure cleaners. Beyond simply manuacturing the products, we can provide you with competent advice, specic solutions and rst class service. In the industrial technology sector, we provide complete solutions or transporting and storing sludge and high-density materials. Our service includes the planning o delivery jobs, consultancy in processbased transportation jobs, the delivery o pumps, silos and pipelines with accessories, assembly and set up at your premises and a complete Ater-Sales service ater handover o the plant. We can build on a long tradition, which we see as an obligation or the uture. That‘s why systems and technologies ”Made by Putzmeister“ are respected throughout the world. Our name is a seal o approval or reliability, reliability, precision, eciency and innovation. And these values are a key note in our work.
Idstia Tehoo Made by Putzmeister Since 956, Putzmeister has developed into one o the leading global providers o concrete pumps, tunnel machines, industrial pumps, mortar machines and proessional high-pressure cleaners. Beyond simply manuacturing the products, we can provide you with competent advice, specic solutions and rst class service. In the industrial technology sector, we provide complete solutions or transporting and storing sludge and high-density materials. Our service includes the planning o delivery jobs, consultancy in processbased transportation jobs, the delivery o pumps, silos and pipelines with accessories, assembly and set up at your premises and a complete Ater-Sales service ater handover o the plant. We can build on a long tradition, which we see as an obligation or the uture. That‘s why systems and technologies ”Made by Putzmeister“ are respected throughout the world. Our name is a seal o approval or reliability, reliability, precision, eciency and innovation. And these values are a key note in our work.
O sppot poam o idst Putzmeister‘s industrial technology is based on decades o tried and tested pumps or conveying high-density materials in general industry and sewage works technology. Be it a piston pump with S-transer tube (KOS), hydraulic piston pump with ball valves (KOV), hydraulic seat valve pump (HSP) or a hydraulic single piston pump (EKO), or even our silo technology – our range o products includes just the right system or every conveyed material and or every application.
Modern automation and visualisation systems can be used or plant control. These provide optimum plant control and monitoring rom the placement o the delivery material in the pump to metering at the nal place o use. All Putzmeister solutions have one thing in common: They are extremely robust, reliable and economic to run. The experienced Putzmeister industrial technology team take care o that and they will be able to oer you the best solution or every application.
KOS – hdai pisto pmp with S tase tbe • pumps coarse-grained high density materials which contain a high proportion o solids • low maintenance costs and wear • the champion o high density solids pumps • delivery pressure up to 30 bar / delivery rate up to 550 m 3 /h KOV – hdai pisto pmp with ba vaves • pumps ne-grained pastes • simple construction, reduced movement o parts, high operational availability • delivery pressure up to 90 bar / delivery rate up to 60 m 3 /h HSP – hdai pisto pmp with hdaia-opeated seat vaves • pumps ne-grained high density materials • very high delivery pressures • delivery pressure up to 30 bar / delivery rate up to 00 m 3 /h EKO – hdai sie pisto pmp • a real ”omnivore“, pumps large and coarse oreign bodies and the stiest o sludges • can pump delivery material in one stroke • delivery pressure up to 60 bar / delivery rate up to 4 m 3 /h You can nd out more about our pump solutions in the corresponding product brochures.
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Ptzmeiste Idstia Tehoo Robust. Ecient. Versatile on the job. Waste ei
Sewae teatmet pats Sewage sludge Screenings ■
Mechanically dewatered and including oreign bodies
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Delivery into incinerators
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Long-distance delivery
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Transport and distribution to landll sites and temporary storage sites
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Mobile sludge treatment plants
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Loading stations
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Putzmeister Mixopress process (limestone conditioning)
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Acceptance and storage silos
Wate sde emova Dredged material Water sludge Silt ■
Sea/lake sludge removal
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Dock sludge removal
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Sludge removal rom landll sites
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Pond sludge removal
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River sludge removal
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Paste-like hazardous waste including oreign bodies Waste sludge Oil sludge Paint sludge Sewage sludge Shredded packed waste Biological waste ■
Loading o incinerators
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Mixing in storage tanks
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Compost production
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Material handling systems or methanisation and bioethanol
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Loading o incinerators with substitute uels
Miseaeos
Powe statios Broken coal Medium grade coal Flotation coal and sludge Reuse coal Fly ash Bed ash REA gypsum ■
Loading o pressurized circulating fuidized bed urnaces
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Wet ash removal
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Long-distance delivery
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Co-incineration o sewage sludge
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Loading o ships
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Landlling
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Distribution devices
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Loading stations
Animal carcass disposal Rind Algae Bagasse Polymer gel ■
Sugar industry ■
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Backlling
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Long-distance sludge transport
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Disposal concept
Cellulose, pulp, rejects, sewage sludge, long-distance delivery, loading o incinerators
Building materials industry ■
Washing sludge, clay slip, bentonite, transport and long-distance delivery, landlling
Chemical industry
Mii · Smeti woks
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Carbonation sludge, beet washing station sludge
Paper industry
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Flotation waste Tailings REA gypsum Electrolter ash Gold slime Red mud Salt mud Hazardous waste Radioactive waste Mine water
Meat and sh meal manuacture, animal carcass disposal plants
Spray tower loading, long-distance transport to landll site, temporary storage sites, transport between production sites, disposal, loading o incinerators
Mineral oil industry (oil production) ■
Mixer loading, reactor loading, sludge removal rom storage tanks, use on drilling platorms
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”A it ike Base makes patia hih tehia demads o a sewae teatmet pat. Ptzmeiste‘s hih desit soids pmps a hade the most dift o hih desit mateias hee. 24 hos a da, 7 das a week.“
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Whether in Basel, Paris or New York – Putzmeister‘s industrial technology guarantees clean conditions in sewage treatment plants throughout the world. As a system provider, Putzmeister supports its customers with complete one-stop solutions. This not only guarantees a plant which is technically most suited to processing sewage sludge, but also provides all the support services required to ensure reliable operation for many years. Choosing Putzmeister is a decision for the future!
[SITE OF USE: SEWAGE TREATMENT PLANT]
Do you have a problem? We can help solve it
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Hih desit soids pmps ad sio tehoo b Ptzmeiste: Permanent reliability Putzmeister oers everything that is needed or proessional and, above all, complete solutions or delivery jobs in sewage treatment plants. High density solids pumps are at the core o any Putzmeister plant. Their main use is in the conveyance o mechanically dewatered sewage sludge as well as screenings and greases. Even materials with a dry content o up to 50 % can be pumped without a hitch. With KOS type
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high density solids pumps, the S transer tube gives the delivery cylinder plenty o space to draw in the material, so that an excellent job is done o moving even the driest o materials. To urther increase eectiveness, Putzmeister high density solids pumps can be tted with an auger eed device. This is tted with large sel-cleaning screw conveyors and supports optimum lling o the delivery cylinder.
Silo technology with the ”sliding rame principle“ was specially developed or dewatered sewage sludge. The silo can carry up to several 00 cubic metres o sludge and, rom there, deliver it reliably to the pump.
Screenings delivery in Coney Island / New York
Delivery o mechanically dewatered sewage sludge in Hangzhou / China
Wherever they are used throughout the world – Putzmeister‘s sewage treatment systems can be relied on to do the job. In particular at large plants, which make extreme demands requiring uninterrupted continuous operation, you can be sure that they can hold their own. When perorming their most dicult work, Putzmeister solutions guarantee a maximum level o eciency. An important point – especially or today‘s sewage treatment plant operators.
The beefts o Ptzmeiste pmp ad pipeie taspot • Odourless, no contamination o the environment • Space-saving, fexible design can be adapted to the building • High-level precision in metering • Wear-ree pipeline • Low maintenance and low wear technology • Maximum availability or continuous operation without operating sta • Remote monitoring rom the central control station • Transport o sti, liquid and sticky sludge
Powe S tase tbe • The S transer tube always retains a ull, circular intake cross-section. • High volumetric cylinder ll level • Low wear • Long service lie • High level o operational reliability • Very smooth running • Even the stiest o sludges can be processed without a problem.
Burning o sewage sludge in a circulating fuidized bed urnace (Pro Rheno / Basel)
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”Putzmeister high density solids pumps without valves are not only particularly environmentally friendly and safe to operate, but they are also extremely economical due to their low life cycle costs.“
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[SITE O uSE: WASTE rEcyclIng]
We do moe, bease we a poess moe As in Leonberg near Stuttgart, more and more communities are considering waste as a resource that can be reused in a variety o ways. In uture, thermal utilisation in particular is set to become massively more important. Based on many years o experience, Putzmeister develops systems or these challenging applications. For example: Putzmeister special pumps without valves. Ater appropriate preparation, they can pump even alternately very dierent types o material with a maximum level o reliability and eciency. These are crucial criteria that signicantly contribute to the success o our solutions!
KOS 80 pumping biomass material into a ermentation plant
Coarse hazardous waste rom collecting hoppers is ed to the EKO piston pump
Co-incineration o sewage sludge in household waste urnaces
Speia pmps withot vaves b Ptzmeiste: Reliable and ecient on the job In the eld o waste recycling, Putzmeister industrial technology provides mature solutions or a wide range o purposes. Starting rom shredded packed waste or bio-waste to various waste, oil, paint and sewage sludges through to pastelike hazardous waste including oreign bodies. Because the supplied material oten turns out to be very varied, particularly high demands are made o the pump technology. Putzmeister high density solids pumps without valves have proven their worth in pumping these very dicult materials. So, or example, the KOS double piston pump can pump oreign bodies with a size o up to /3 o the discharge connection diameter at a delivery pressure o up to 30 bar. The closed pipework system means Putzmeister solutions can even be used or tasks where pumping was previously considered impossible. The systems are designed to be environmentally riendly, sae to operate, easy to control rom the central control station and, last but not least, ecient.
Continuous mixing and pumping in one unit
cia advataes o pmps ”withot vaves“: • Foreign bodies o any hardness and shape can be easily conveyed at the same time. • The size o the oreign body can be up to /3 o the discharge connection diameter. • Conveyance o aggressive media by using corrosion-resistant materials • Cutting relatively long oreign bodies during the pumping process enables innovative applications. • Pumping o very dry media • Fully automatic, innitely variable output regulation guarantees correct metering and adaptation to the incineration process. • Fully explosion-protected design o the pump and switching systems Coordination o the delivery rate with the incineration process • signicantly reduces the amount o exhaust gas • increases the material throughput • extends the service lie o the walls o the rotary urnace.
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”The Ptzmeiste KOS pmps sed i the lippedo powe statio peom admiab. costat avaiabiit ad a o ie ae aateed.“
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[SITE OF USE: POWER STATION]
We pump energy. Non-stop The Lippendorf power station is one of the biggest and most effective brown coal power stations in the world. It must be in service round the clock and throughout the year. Putzmeister systems contribute to the smooth running of the power station. With a life of over 100,000 hours, the pumps set the standards in terms of service life. The extraordinary longevity and constant availability of its power station plants can also be guaranteed by Putzmeister‘s use of 24 hour service agreements. We call that one-source reliability from a strong supplier!
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Powe statio tehoo b Ptzmeiste: Reliable operation, environmentally riendly result It is impossible to imagine many power stations without Putzmeister systems. With a maximum o reliability, they can pump an extremely wide range o coals, sludge, ash or REA gypsum. One o their main tasks is to load pressurized circulating fuidized bed urnaces. This innovative power station technology not only achieves a high level o eciency in converting coal into electricity, but also sets new standards in environmental protection. KOS series high density solids pumps without valves pump the uel into the circulating bed as a coal-limestone-water mixture. Depending on the grain size, a dry content o over 85 % is usually possible in practice. This is a convincing plus point allowing continuous operation which is unproblematic and maintenance-ree. Coal power stations wishing to increase their eciency, can also obtain complete systems rom Putzmeister or the co-incineration o sewage sludge and waste coal. The turnkey solution consists o silos, high density solids pumps, pipelines and all the necessary accessories and services. Putzmeister works hand in hand with all the leading providers o power station technology to guarantee seamless system integration.
Putzmeister high density solids pumps meet the high demands o power station constructors and operators • Constant availability • Long service lie • Low maintenance and operating costs • Remote-controlled monitoring o the plant rom a central control station • Ease o servicing
Coal sludge injection in the Värtan power station / Stockholm 6
Coal with up to 85 % dry content
Fly ash always hardens within a short time
Co-incineration o sewage sludge in the Staudinger power station near Frankurt am M ain
”Two hih-peomae S tase tbe pmps b Ptzmeiste emove sde om the dok. A poess that does ot osme mh wate, that eat edes possibe stais o the eviomet ad that is aso exteme efiet.“
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Whether in a dock, river, pond, lake or sea – the silting-up of water represents a considerable problem for many places. Putzmeister industrial technology provides innovative solutions to this. Compact systems can be easily transported and operated at each site of use in no time at all. When removing sludge with high density solids pumps, the pumped material can be pre-treated and used directly in agriculture as manure, or can be deposited in landfill sites; big, expensive drying plants are therefore a thing of the past. Finally, Putzmeister industrial technology can also be used in specialist areas, such as clearing heavily used landfill sites – in all cases with maximum safety, reliability and efficiency.
[SITE OF USE: SURFACE WATER SLUDGE REMOVAL]
We create solutions for local authorities, companies and the environment
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Peak vaes with hih desit soids pmps • Delivery rate up to 550 m 3 /h • Delivery pressures up to 30 bar • Delivery distances o over ,000 m Beefts o the poess • In practice, a dry solids content o 68 % and more can be pumped without adding additional water. This means it is no longer necessary to dispose o rinsing and waste water. • The environmentally riendly and clean transport solution reduces the space requirement at the landll site. • Due to the gentle delivery and the xed consistency o the material, it dries up in a very short time. This means no more dams are required. • Ecient disposal and clearing • Pumping o large oreign bodies • Quick installation o the pipeline system Sstem ompoets om oe soe • High density solids pumps • Mixer devices • Reciprocating screens • Pontoons • Floating bodies • Pipelines • Quick-release couplers and accessories
Restoration o the ormer Zerre tar land ll site in Schwarze Pumpe, Saxony
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Sstems o sae wate sde emova: Environmental protection that pays or itsel Bodies o water are the lielines o the economy, recreation areas or people and living spaces or animals. Their careul handling is thereore all the more important. When it comes to removing and transporting dredged material, surace water sludge or silt, Putzmeister is standing by with innovative solutions.
Sludge removal is carried out with shovel excavators or directly with the submergible Putzmeister high density solids pump. Pumping is possible even with a high dry solids content, which means it is not necessary to thin the sludge with water. A crucial advantage, as surace water sludge removal depends on moving large quantities o sediment with as little a quantity o water as possible.
Environmental riendliness and eciency are happily combined. I KOS S transer tube pumps are used, sediment with a high dry solids content can be pumped much more eciently than with conventional pumping processes in this area.
Land reclamation or Nagoya airport / Japan
”Bakfi i mii tehoo makes extaodia demads o the mahies sed, i tems o oad apait ad eiabiit. I the lishee Mie i Iead, two HSP pmps b Ptzmeiste oe 100 % avaiabiit.“
[SITE O uSE: MInIng AnD TunnEl cOnSTrucTIOn]
We‘re there for you, even when the going gets tough Admittedly, harsh use underground does make certain demands on Putzmeister‘s specialist machinery. For example, when building the tunnel under the English Channel and when delivering concrete or the Gotthard Tunnel in Switzerland or backlling mines in England or Morocco. On these and many other similar sites o use, high density solids pumps and other Putzmeister solutions have really proven their worth. The high-tech approach by Putzmeister in constantly developing our equipment not only avoids time and costintensive breakdowns, but also helps take care o resources and the environment. For example, many waste dumps above ground can be avoided by taking backlling measures, while optimum use is made underground o the mineral deposits, the rock mass is stabilized and a higher level o saety at work is guaranteed. These are just some o the unexpected possibilities that are opened up by Putzmeister solutions in mining and tunnel construction.
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Mii tehoo b Ptzmeiste: Quality you can rely on
Mining is a crucial eld o activity or Putzmeister industrial technology. Above and below ground, there is a lot to be moved, including fotation dumps and tailings, REA gypsum, electrolter ash and tailings rom gold ore processing through to red mud, salt mud or mine water. But as varied as the applications may be, Putzmeister industrial technology is able
Pumping gold tailings in Australia and Arica
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to provide the right solution. For example, large volume KOS and HSP pumps are oten used or backlling jobs in mining (tailings). We use HSP seat valve pumps or high-rise sludge pumping and or mine water removal. All machines share the same high perormance and reliability in the harsh mining environment. Be it heat, dust, humidity or vibrations – nothing can trip them up that quickly. Their power reserves in terms o delivery rate and delivery pressure guarantee a high level o reliability. This is backed up by Putzmeister engineers providing customers with advice based on specialist knowledge, which makes them experts in their eld with whom you are in sae hands!
Taiis taspot ad bakfi with KOS ad HSP da pisto ad HSP tipex pmps: • Delivery distances up to km rom the central mixing unit above ground to the lling site below ground without an intermediate pump • Delivery rates o up to 0 m 3 /h with an operating pressure o up to 0 bar
• Delivery lines with permissible operating pressures o 50 bar and a diameter o up to 50 mm • Suitable or abrasive material The advataes o the poess: • Lower water content in hydraulically transporting mining residues • No space required or dumping above ground
• Closed circuit or mining residues • Better utilisation o the underground deposits • Better stability o the pithead • Saer and cleaner transport in pipelines • High level o saety at work and operational reliability • Lower wear costs • Lower specic energy consumption
Sde ad mii wate hih-ise pmpi with HSP da pisto ad HSP Tipex pmps: • Larger capacity, i.e. 0 m 3 /h can be pumped with a fow rate o . m/s at a pressure o 0 bar. • The solids concentration remains constant. • Less energy required than with or example, centriugal pumps • Lower wear and quieter operation thanks to a large stroke o 3 m • The reliable technology increases availability and signicantly reduces maintenance costs.
Systematic description o upward stoping with backll
Above ground landll o gold tailings in Tanzania
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”The aeas o appiatio o Ptzmeiste Idstia Tehoo ae vaied. Wheeve hih desit soids have to be pmped, o hih desit soids pmps a oe impessive peomae.“
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Whether in the paper industry, the fishing industry, the building material sector or in many other applications, Putzmeister can solve nearly any conceivable pumping task using its existing technology. After all, we are currently the only company in the world that can offer all currently popular pump heads. In addition, we combine the pump systems in a technologically and economically meaningful way with Putzmeister silo technology and pipeline systems. We also carry out re search into new developments in close collaboration with scientific institutes, in order to further optimize our pumping technology and make it relevant for many new applications in future. How can we help you? Come and talk to us!
[OTHER SITES OF USE]
What are your goals? We can help you meet them
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Hih desit soids pmps b Ptzmeiste: Maximum perormance or all kinds o applications In addition to the traditional application elds, there is a wide range o special uses or high density solids pumps. Today, our pumps are used to pump materials that until recently were considered unimaginable.
Pumping o paper sludge into a rotary urnace
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Collection and pumping o reuse-derived uels or the cement industry
• Bidi mateias idst Regardless o whether you‘re talking about the pump transportation o bentonite, the pumping o washing sludge in the gravel industry, the transportation o clay slip, or landlling and delivery to reactors, Putzmeister high density solids pump have proven their worth in the building materials industry or many years. And they have done so with media that many others have not been able to keep up with. • Aima aass disposa Absolute hygiene and state-o-the-art technology are paramount in the animal carcass disposal industry. Meat and bones are pumped in hermetically sealed Putzmeister dual piston pumps and pipelines, with distances o 600 m being easily and saely achieved. • ish idst In the sh industry, Putzmeister S transer tube pumps without valves and with a large stroke volume are used. They guarantee gentle delivery o even large throughput volumes. • Pape idst Sewage sludge and rejects are increasingly disposed o in internal power stations in the paper industry. Optimum fow S transer pumps or single piston EKO pumps are extremely suitable or this purpose. They pump materials with a high bre content and dry consistency. New uses are also opening up in manuacturing. Even cellulose and pulp with a dry solids content o over 0 % can be easily pumped with Putzmeister high density solids pumps. • Sa idst In the sugar industry, carbonation sludge and beet washing station sludge need to be transported. We ensure reliable and efcient pumping over distances o up to ,500 m. In general, a wide range o urther applications are also conceivable. Just ask us.
Pulp rom the paper industry
Pumping o raw goods in the animal carcass disposal industry 9
Ptzmeiste Idstia Tehoo: We‘re thinking along the same lines. We look ahead. We tackle the problem. Tke sstems eieei We don‘t oer patchwork, but reliable complete solutions – this is our aspiration at Putzmeister industrial technology. And it‘s with this in mind that we provide turnkey overall systems or transporting and storing sludge and high density solids. From producing pumps, silo systems, hoppers and pipeline through to control systems and many other accessories, we oer you a complete, extensive and responsible service rom one source.“
competet pate i a phases o the pojet For us, service means support and consultancy rom the analysis phase through implementation to a long-term Ater-Sales service. Our experienced project managers process the system orders on time and transparently or all those involved. We stand or the highest level o quality and eectiveness, not least because our designs are calculated using nite technologies and produced on state-o-the-art CAD systems. Last but not least, proessional and extensive documentation makes the systems easy to operate and, i necessary, also enables ast troubleshooting. Ate-Saes sevie – o a deped o it! Our commitment to you does not end with the delivery. A signicant actor in the Putzmeister support services is the reliable Ater Sales Service. We not only oer a telephone hotline, but can also provide spare parts at short notice and maintain equipment systems under maintenance agreements. Deive o sstems sppoted b iteated maaemet stte oes o ma advataes: • Maximum unctional reliability • Putzmeister project management and ater sales coordinated to a single proessional contact • Reduced spare and wear parts holding and lower costs due to modular design elements • Quick reaction time to any queries because o clear organized response structure
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