ProStar® Chassis Built June 14, 2010 and After - ELECTRICAL CIRCUIT DIAGRAMS S08344

SERVICE MANUAL

SERVICE MANUAL SECTION Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and Af ter Model: Model: ProStar® ProStar® Start Date: 06/14/ 06/14/2010 2010 S08344-2 2012

S08344-2 ©2012 2012 Navistar Navistar, Inc. All rights rights reserv reserved. ed. All A ll marks arks are tradem trademarks arks of their their respecti respective ve owners. owners.

Electrical Circuit Diagrams – ProStar® Models Built June 14, 2010 and After

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Table of Contents

1. TABLE OF CONTENTS (CHAPTER 1)..............................................................................1 2. INSTR STRUCTIONS IONS AND AND CHAR CHART TS (CH (CHAPT APTER 2)... 2)... ... ... .... ... ... .... ... .... .... ... ... ... .... ... ... .... ... ... .... ..1 2.1. A BB BB RE REVIATIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . 2.2. A C RO RONYMS, P. P. 2. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. 2.3. 2.3. CIRC CIRCUI UIT T DIAG DIAGRA RAM M INST INSTRU RUCT CTIO IONS NS,, P. 3.... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. ..3 2.4. 2.4. CIRC CIRCUI UIT T NUMBE NUMBER R IDEN IDENTI TIFI FICA CATI TION ON AND AND COLO COLOR, R, P. P. 4.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .4 2.5. 2.5. CIRC CIRCUI UIT T NUMBER NUMBER IDEN IDENTI TIFI FICA CATI TION ON AND COLOR COLOR (CON (CONT T.), .), P. P. 5.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .5 2.6. 2.6. CIRC CIRCUI UIT T NUMBER NUMBER IDEN IDENTI TIFI FICA CATI TION ON AND COLOR COLOR (CON (CONT T.), .), P. P. 6.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .6 2.7. L AM AMP B UL UL B C HA HA RT RT, P. P. 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 . 2.8. 2.8. REL RELA AY FUNC FUNCTI TION ON AND WIRI WIRING NG GUID GUIDE, E, P. 8.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .8 2.9. .9. SCH SCHEMAT MATIC SY SYMBOL BOL CHAR CHART T, P. P. 9... 9... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...9 2.10 2.10.. SCHE SCHEMA MAT TIC SYMBO SYMBOL L CHAR CHART T (CO (CONT NT.) .),, P. P. 10... 10... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .10 10 2.1 2.11. SCHE SCHEMA MAT TIC SYM SYMBO BOL L CHART CHART (CO (CONT NT.) .),, P. P. 11.... 11.... .. .. .. .. ... .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. ... .. ..11 11 2.12 2.12.. SCHE SCHEMA MAT TIC SYMBO SYMBOL L CHAR CHART T (CO (CONT NT.) .),, P. P. 12... 12... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .12 12 3. 12 VOL VOLT T POWE POWER R DIST DISTRI RIBUT BUTIO ION N CIRC CIRCUI UIT T DIAGR DIAGRAMS AMS (CH (CHAPT APTER ER 3)... 3)... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .13 13 3.1. B AT ATTERY F EE EED, P. P. 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 1. 3 3.2. .2. BATT BATTERY FE FEED (CO (CON NT.), .), P. P. 2... 2... ... .... ... ... .... .... ... ... .... ... ... ... ... .... ... ... ... .... ... ... .... ..14 14 3.3. .3. BATT BATTERY FE FEED (CO (CON NT.), .), P. P. 3... 3... ... .... ... ... .... .... ... ... .... ... ... ... ... .... ... ... ... .... ... ... .... ..15 15 3.4. .4. BATT BATTERY FE FEED (CO (CON NT.), .), P. P. 4... 4... ... .... ... ... .... .... ... ... .... ... ... ... ... .... ... ... ... .... ... ... .... ..16 16 3.5. IGNITION FEED – STANDARD AND REMOTE START/STOP, P. 5.................................17 5.................................17 3.6. .6. IGNITIO ITION N FEE FEED - STAN STAND DARD, ARD, P. P. 6...... .... ... ... .... ... .... ... ... .... ... .... ... .... ... ... .... ... ... ..18 18 3.7. 3.7. IGNI IGNITI TION ON FEED FEED – ST STANDAR ANDARD D (CO (CONT NT.) .),, P. P. 7.. 7.. .. .. ... .. .. .. ... .. .. ... .. .. ... .. .. ... .. .. .. .. ... .. .. .. ..19 19 3.8. 3.8. IGNI IGNITI TION ON FEED FEED – ST STANDAR ANDARD D (CO (CONT NT.) .),, P. P. 8.. 8.. .. .. ... .. .. .. ... .. .. ... .. .. ... .. .. ... .. .. .. .. ... .. .. .. ..20 20 3.9. .9. ACC ACCESS ESSORY FEED, P. 9... ... .... ... ... ... ... .... ... ... .... ... ... ... .... ... ... .... ... ... .... ... ... ... ...21 21 3.10 3.10.. CAB CAB J1939 J1939 – COMP COMPAS ASS S AND AND ABS EFF EFFEC ECTS TS,, P. P. 10... 10... .. .. .. .. .. .. .. ... .. ... .. .. .. .. .. ... .. .. .. .. .22 3.11 .11. CAB J193 J1939 WIT WITH ALL OPT OPTIONS ONS, P. P. 11 11... .... ... ... .... ... ... .... ... ... ... .... ... ... .... ... ... .... ...23 23 3.12 3.12.. CAB J193 J1939 9 WIT WITH H ALL OPT OPTIO IONS NS (CON (CONT T.), .), P. P. 12.... 12.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..24 ..24 3.13 3.13.. CAB J193 J1939 9 WIT WITH H ALL OPT OPTIO IONS NS (CON (CONT T.), .), P. P. 13.... 13.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..25 ..25 3.14 3.14.. CAB CAB J1939 J1939 WITH WITH ALL OPTI OPTION ONS S (CO (CONT NT.) .),, P. P. 13 13A.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..26 ..26 3.15 .15. CAB J193 J1939 9 ENGIN GINE, P. 14... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..27 27 3.16. J 19 1939 CHA SS SSIS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 2 .8 3.17 .17. J193 J1939 9 CHAS CHASSI SIS S (CON (CONT T.), .), P. P. 15A.... 15A.... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...29 29 3.18 .18. J193 J1939 9 CHAS CHASSI SIS S (CON (CONT T.), .), P. P. 15B.... 15B.... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...30 30 3.19 .19. J19 J1939 WIT WITH SLEEP LEEPE ER, P. 16...... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..31 31 3.20 3.20.. J193 J1939 9 WITH WITH SLEEP SLEEPER ER (CON (CONT T.), .), P. 16A... 16A... .. .. ... ... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... ... .. .. 32 3 .2 3.21 .21. J170 J1708 8 PRIVA IVATE, P. 17... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..33 33 3.22. J 17 1708 P UB UB LI LIC, P. P. 1 8. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 3 .4 3.23 .23. J170 J1708 PU PUBLIC BLIC (C (CONT. NT.), P. 19 19... .... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... .... .... 35 3 .5 3.24 .24. J170 J1708 PU PUBLIC BLIC (C (CONT. NT.), P. 20 20... .... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... .... .... 36 3 .6 3.25. GROUND – CA B , P. P. 2 1. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 3 .7 3.26 .26. GRO GROUND UND – CAB (CO (CON NT.), .), P. P. 22 22... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..38 38 3.27 .27. GRO GROUND UND – CAB (CO (CON NT.), .), P. P. 23 23... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..39 39 3.28 .28. GRO GROUND UND – CAB (CO (CON NT.), .), P. P. 24 24... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..40 40 3.29 .29. GRO GROUND UND – CAB (CO (CON NT.), .), P. P. 25 25... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..41 41 3.30 .30. GRO GROUND UND – CAB (CO (CON NT.), .), P. P. 26 26... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..42 42

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3.31 .31. 3.32 .32. 3.33 .33. 3.34 .34. 3.35 .35. 3.36 .36. 3.37 .37. 3.38 .38. 3.39 3.39..

GRO GROUND – CHASS ASSIS, P. 27... ... .... ... ... ... .... ... ... ... ... ... .... ... ... ... .... ... ... ... ... ... .... ..43 43 GR GROUND – SLEE LEEPER, ER, P. 28... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...44 44 GROUND – SLEE SLEEPER (CO (CONT.), .), P. P. 29... 29... ... ... .... .... ... ... ... .... ... ... ... ... .... ... ... ... .... .... ..45 45 GROUND – SLEE SLEEPER PER (CO (CONT. NT.), P. P. 30... 30... ... ... .... .... ... ... ... .... ... ... ... ... .... ... ... ... .... .... ..46 46 ENG ENGINE INE GRO GROUND UND – IBB ENG ENGINE INE, P. P. 31... 31... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 47 4 .7 GRO GROUND AD ADAPT APTER – IBB IBB ENGI ENGIN NE, P. P. 32... 32... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .48 48 GR GROUND ADAP ADAPT TER, P. 33... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..49 49 BATT BATTE ERY FE FEED, SIN SING GLE, LE, P. P. 34 34... ... ... ... .... ... .... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ..50 50 BATT BATTER ERY Y FEED FEED,, SING SINGLE LE (CON (CONT T.), .), P. 35.. 35.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..51 51

4. CA B A CC CCESSORIES (CHA PT PTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 5 .2 4.1. CB P OW OWER R AD ADIO, P. P. 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 5 .2 4.2. CIGAR LIGHTER, TEMPERATURE DISPLAY, AND AUX POWER, P. 2...........................53 2...........................53 4.3. 4.3. ELE ELECT CTRI RIC C WIN WINDO DOWS WS AND DOOR DOOR LOCKS LOCKS,, P. P. 3.. 3.. ... .. .. .. .. ... .. ... .. .. .. .. ... ... .. .. .. .. ... ... .. ..54 54 4.4. EL EC ECTRIC H OR ORN, P. P. 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 5 .5 4.5. .5. MIRROR RORS HEA HEATED AND AND LIG LIGHTED, P. P. 5..... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...56 56 4.6. 4.6. MIRR MIRROR ORS S HEA HEATED TED AND AND LIGHT LIGHTED ED (CO (CONT NT.) .),, P. P. 6.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..57 57 4.7. TEL EM EMATICS, P. P. 7. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 . 4.8. 4.8. SATELLI SATELLITE TE COMMU COMMUNIC NICAT ATION ION SYST SYSTEM EM – QUALCOMM QUALCOMM TMCT TMCT DAYC DAYCAB, AB, P. P. 8. .. .. .. . .. .. .. .. .59 4.9. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TMCT DAYCAB (CONT.), P. 9....... 60 4.10. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TMCT SLEEPER, P. 10.............61 10.............61 4.11. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TMCT SLEEPER (CONT.), P. 11... 62 4.12. SATELLITE COMMUNICATION SYSTEM – QUALCOMM IMCT, P. 12...........................63 12...........................63 4.13. SATELLITE COMMUNICATION SYSTEM – QUALCOMM IMCT (CONT.), P. 13................64 13................ 64 4.14 .14. QUALC QUALCOM OMM M IMC IMCT – SLE SLEEPE EPER, P. P. 14... 14... ... .... ... .... .... ... .... .... ... .... ... ... ... ... ... ... ... ... 65 6 .5 4.15. PA NI NIC B UT UTTON, P. P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 6 .6 4.16. 4.16. SATELLITE SATELLITE COMM COMMUN UNICA ICATIO TION N SYSTE SYSTEM M – XATA XATA WITH DAYC DAYCAB, AB, P. P. 16.. .. .. .. .. .. .. .. .. .. .. ..67 ..67 4.17. SATELLITE COMMUNICATION SYSTEM – XATA WITH SLEEPER, P. 17......................68 17......................68 4.18 4.18.. RADI RADIO O ENT ENTER ERT TAINME AINMENT NT,, SPEA SPEAKE KERS RS,, P. P. 18.... 18.... .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. ... .. .. .. .. .. .. .. .. .69 69 4.19 4.19.. RADIO RADIO ENTE ENTERT RTAIN AINME MENT NT,, SPE SPEAKER AKERS S (CO (CONT NT.) .),, P. P. 19... 19... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .70 70 4.20. SWITCH PA CK CK , P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 7 .1 4.21 .21. WIN WINDSH DSHIELD IELD WIP WIPE ER MO MOTOR, P. P. 21..... 21..... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...72 72 4.22 .22. WIN WINDSH DSHIELD IELD WAS WASH HER PUM PUMP P, P. P. 22... 22... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..73 73 4.23. DRIVER DISPLAY – VEHICLE INFORMATION, P. 23...............................................74 23...............................................74 4.24. BEACON LIGHT SWITCH – FOR DUAL CUSTOMER ACCESSORY, P. 24.....................75 24..................... 75 4.25 .25. DOO DOOR SWI SWITCHE CHES – DOME LAMP LAMP, P. P. 25.... 25.... .... ... ... ... ... ... ... ... .... .... .... .... .... ... ... ... ...76 76 4.26. SPARE SWITCH – FOR SINGLE CUSTOMER ACCESSORY, P. 26..............................77 26.............................. 77 4.27 4.27.. SPARE SPARE SWIT SWITCH CH – FOR FOR DUAL CUST CUSTOM OMER ER ACCES ACCESSO SOR RY, P. P. 27... .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..78 ..78 4.28 .28. EAT EATON VORAD ORAD VS-40 -400, P. 28... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 79 7 .9 4.29 .29. QUALC QUALCOM OMM M OMN OMNIIVIS VISION ION, P. P. 29 29... .... ... ... ... ... ... .... ... ... .... .... ... ... .... .... ... ... .... .... ..80 80 4.30 4.30.. QUALC QUALCOM OMM M OMNI OMNIVI VISI SION ON (CON (CONT T.), .), P. 30.. 30.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 81 8 .1 4.31 .31. MOT MOTIEN IENT MO MOBILE BILE MAX, MAX, P. 31 31... ... .... ... ... .... ... .... .... ... .... ... ... ... .... ... ... .... ... ... .... ..82 82 4.32 .32. REM REMOTE RADI ADIO, P. 32... ... .... ... .... ... .... .... ... .... ... ... ... .... ... .... ... .... ... ... ... .... ... ....83 83 4.33 .33. REM REMOTE RAD RADIIO (C (CONT.), .), P. P. 33 33... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..84 84 4.34 .34. SAR SART CLO CLOCK MOD MODU ULE, LE, P. 34.... ... ... ... .... ... ... .... ... ... .... ... ... ... .... ... ... .... ... ... .... ...85 85 4.35 4.35.. LANE DEP DEPARTU ARTURE RE SYST SYSTEM EM – TAKA TAKAT TA, P. P. 35.... 35.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .86 86 5. CHARGING AND CRANKING SYSTEM (CHAPTER 5)..........................................................87 5)..........................................................87 5.1. CHARGING AND CRANKING – MANUAL TRANSMISSION, P. 1..................................87 1..................................87 5.2. 5.2. CHARG CHARGIN ING G AND CRANKI CRANKING NG – AUTOM AUTOMAT ATIC IC TRANS TRANSMI MISS SSIO ION, N, P. P. 2.. .. .. .. .. .. .. .. .. .. .. .. .. .. ..88 ..88 6. FA N WI WIRING ( CH CHA PT PTER 6) 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 . 6.1. .1. FAN FAN WIRIN RING – IBB IBB EN ENGIN GINE, P. 1... 1... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..89 89 S08344-2


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6.2. STARTING AID – COLD START ASSIST (IBB ENGINE), P. 2......................................90 2......................................90 7. ENGINES (C (CHA PT PTER 7) 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 . 7.1. 7.1. ELECT ELECTRO RONI NIC C ENGI ENGINE NE CON CONTR TROLS OLS (20 (2010 10 IBB IBB ENGIN ENGINE) E),, P. P. 1... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..91 ..91 7.2. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 2..........................92 2.......................... 92 7.3. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 3..........................93 3.......................... 93 7.4. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 4..........................94 4.......................... 94 7.5. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 5..........................95 5.......................... 95 7.6. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 6..........................96 6.......................... 96 7.7. .7. RE REMOTE OTE START ART / STOP, P. 7... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...97 97 7.8. 7.8. REMO REMOTE TE START START / STOP STOP (CON (CONT T.), .), P. 8.... .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... 98 9 .8 7.9. NO I DL DL E HE HEAT, P. P. 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 9 .9 7.10 .10. TRI TRI – PAC NO IDLE, LE, P. 10... ... ... .... ... ... .... ... ... ... .... ... ... .... ... ... .... ... ... ... .... ... ... ..100 100 7.11 .11. IDLE CON CONTROL TEMP SEN SENSOR SOR, P. P. 11 11... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .101 101 7.12 .12. AUT AUTO STAR START T / ST STOP, P. P. 12 12... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... .... ... .... .... ... .... 102 1 . 02 7.13 .13. AUT AUTO STAR START T / STO STOP (CO (CONT.), .), P. P. 13... 13... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 103 1 . 03 7.14 .14. AUT AUTO STAR START T / STO STOP (CO (CONT.), .), P. P. 14... 14... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 104 1 . 04 7.15 .15. AUT AUTO STAR START T / STO STOP (CO (CONT.), .), P. P. 15... 15... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 105 1 . 05 8. GAUG AUGES AND WAR WARN NING LIGH LIGHT TS (CH (CHAPT APTER 8)... 8)... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..106 106 8.1. AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE, P. 1.......................106 1....................... 106 8.2. .2. AXLE AXLE TE TEMPERA ERATURE URE GAU GAUGES, ES, P. P. 2..... .... ... ... ... .... .... ... ... ... .... .... ... ... ... ... ... .... ..107 107 8.3. ENGINE OIL PRESSURE AND TEMP., SPEEDOMETER, TACHOMETER, VOLTMETER AND WATER TEMP. GAUG AUGES, P. 3...... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..108 108 8.4. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGE, P. 4.........................109 4......................... 109 8.5. FUEL H EA EATER, P. P. 5. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 1 . 10 8.6. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 6.........................................11 6.........................................111 1 8.7. 8.7. DIFF DIFFER EREN ENTI TIAL AL LOCK LOCK AND OPTI OPTION ONAL AL INDI INDICA CATO TOR R (CONT (CONT.) .),, P. P. 7.. .. .. .. .. .. .. .. .. .. .. .. .. .. ..112 ..112 8.8. 8.8. DIFF DIFFER EREN ENTI TIAL AL LOCK LOCK AND OPTI OPTION ONAL AL INDI INDICA CATO TOR R (CONT (CONT.) .),, P. P. 8.. .. .. .. .. .. .. .. .. .. .. .. .. .. ..113 ..113 8.9. IP / G AU AUGES, P. P. 9. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114 1 . 14 8.10 8.10.. IP / GAUG GAUGES ES AND AND WARN WARNIN ING G LIGHT LIGHTS S – GAUGE GAUGE CLUS CLUSTE TER, R, P. P. 10.. 10.. .. .. .. .. .. .. .. .. .. .. .. .. ..115 ..115 8.1 8.11. SECO SECOND NDAR ARY Y INST INSTRU RUME MENT NT CLUS CLUSTE TER, R, P. 11.... 11.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .116 116 8.12 .12. PARKI ARKIN NG WAR WARNI NIN NG LIGH LIGHT T, P. P. 12... 12... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 117 1 . 17 8.13 .13. WAR WARN NING LIG LIGHTS, TS, P. 13... ... .... ... ... .... ... .... ... ... ... .... ... ... .... ... .... ... ... ... .... ... ... ..118 118 8.14. 8.14. IP TEXT MESSAGES MESSAGES AND WARNING WARNING L IGHTS IGHTS – CONTRO CONTROLLED LLED BY ENGINE, ENGINE, TRAN TRANSM SMIS ISSI SION ON AND AND ABS ABS CONT CONTRO ROLLE LLER, R, P. 14.. 14.. ... .. .. ... .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. ..119 119 9. LIGHTING SYSTEM (CHAPTER 9)...............................................................................120 120 9.1. 9.1. LIGHT LIGHTS S – STOP STOP, TAIL, TAIL, TURN TURN AND BACK-UP BACK-UP N/ FRE FREED EDOM OMLIN LINE, E, P. P. 1.. .. .. .. .. .. .. .. .. .. .. .. .120 9.2. LIGHTS – STOP, TAIL, TURN AND BACK-UP W/ FREEDOMLINE, P. 2.........................121 2.........................121 9.3. 9.3. DOME DOME / MAP MAP AND COU COURT RTES ESY Y LIGHT LIGHTS S – DAY DAY CAB, P. P. 3... .. ... .. .. ... .. .. .. ... .. .. ... .. .. ... .. .122 9.4. 9.4. DOME DOME / MAP MAP AND COU COURT RTES ESY Y LIGHT LIGHTS S – SLEEP SLEEPER ER,, P. P. 4... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .123 9.5. .5. FOG LIG LIGHTS AND AND SPO SPOT LIG LIGHT, P. P. 5... 5... .... ... ... ... .... ... ... ... .... ... ... ... ... .... .... ... ... ... ...124 124 9.6. HEA D L IG IGHTS, P. P. 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125 1 . 25 9.7. TRIPMA ST STER, P. P. 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 1 . 26 9.8. .8. TUR TURN AN AND ST STOP SW SWITC ITCH, P. P. 8... 8... ... ... ... .... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... .... ..127 127 9.9. 9.9. LIGHT LIGHT SYSTE SYSTEM M – PARK, MARKER, MARKER, CLEARANCE CLEARANCE,, ID, TURN, TURN, STOP STOP,, TAIL, TAIL, P. P. 9. . . . . . . . . . . . . .128 9.10. LIGHT SYSTEM – PARK, MARKER, FRONT – TURN AND MODESTY PANEL LIGHT, P. 1 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129 . 9.1 9.11. LIGH LIGHT T SYST SYSTEM EM – CLEAR CLEARAN ANCE CE,, ID, ID, P. 11.... .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. ... .. .. .. .. .. .. .. .. ..130 130 9.12 .12. LIG LIGHT SY SYSTEM – SKIR KIRT LIGH LIGHT, P. P. 12... 12... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..131 131 9.13 9.13.. TRAILE TRAILER R LIGHT LIGHT SYST SYSTEM EM – MARKER MARKER,, STOP STOP,, TAIL, TAIL, TURN TURN,, P. P. 13.. 13.. .. .. .. .. .. .. .. .. .. .. .. .. .. ..132 ..132 9.14 .14. TRAI TRAILE LER R SOC SOCKE KET T – BOC BOC, P. P. 14 14.... ... ... ... ... .... ... ... .... ... ... .... .... ... ... .... ... ... ... ... ...133 133 S08344-2

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9.15 .15. TRAI RAILER LER SOC SOCKET KET – BOC AND AND EOF EOF, P. P. 15... 15... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..134 134 9.16 9.16.. TRAI TRAILE LER R SOCK SOCKET ET – AUXI AUXILIA LIAR RY, P. 16.. 16.. .. .. ... .. ... .. .. .. .. .. ... .. .. .. .. ... .. ... .. .. .. .. .. ... .. .. .135 135 9.17. FL OO OOR L IG IGHT, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136 1 . 36 9.18 9.18.. DOME DOME AND AND ACCE ACCENT NT LIGH LIGHT T – SLEEP SLEEPER ER,, P. P. 18.... 18.... .. ... .. .. .. .. ... .. .. ... .. .. .. .. ... .. .. ... .. .. ..137 ..137 9.19. DOME AND ACCENT LIGHT – SLEEPER (CONT.), P. 19........................................138 19........................................138 9.20 .20. LIG LIGHTED HTED AIR AIR SHIELD ELD, P. 20... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 139 1 . 39 9.21. PA NE NEL L IG IGHTS, P. P. 2 1. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140 1 . 40 9.22 .22. WORK WORK LIG LIGHTS – DAY CAB, CAB, P. 22 22... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 141 1 . 41 9.23 .23. WORK WORK LIG LIGHTS HTS – SLE SLEE EPER CAB, CAB, P. P. 23 23... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...142 142 9.24 9.24.. DOME DOME AND AND ACCE ACCENT NT LIGH LIGHT T – SLEEP SLEEPER ER,, P. P. 24.... 24.... .. ... .. .. .. .. ... .. .. ... .. .. .. .. ... .. .. ... .. .. ..143 ..143 10. CHASSI ASSIS S ACC ACCESS ESSORIES IES (CH (CHAPT APTER 10)...... 10)...... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...144 144 10.1. .1. TIRE PRES PRESS SURE MONI MONIT TOR, P. P. 1...... .... ... ... ... ... .... ... ... .... .... ... ... .... ... ... ... ... .... ..144 144 10.2. A IR IR D RY RYER, P. P. 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145 1 . 45 10.3. .3. AIR AIR SO SOLEN LENOID PACK ACK – 4 WA WAY, P. P. 3... 3... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 146 1 . 46 10.4 10.4.. AIR SOL SOLEN ENOI OID D PAC PACK K – 4 WA WAY (CO (CONT NT.) .),, P. P. 4... 4... ... .. .. .. .. ... ... .. .. .. .. ... ... .. .. .. .. ... ... .. .. ..147 147 10.5 10.5.. AIR SUS SUSPE PENS NSIO ION N WIT WITH LOAD IND INDIC ICA ATOR, OR, P. P. 5.... ... .. .. .. .. ... .. .. .. .. ... ... .. .. .. .. ... .. .. ..148 148 10.6 10.6.. BATTE BATTER RY FEE FEED D – TRAI TRAILE LER R AUXI AUXILIA LIAR RY, P. P. 6.. 6.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .149 149 10.7 10.7.. ANTILO ANTILOCK CK BRAKE BRAKE SYST SYSTEM EM WITH WITH BEND BENDIX IX,, P. P. 7... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .150 150 10.8. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 8......................................151 8......................................151 10.9. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 9......................................152 9......................................152 10.10. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 10...................................153 10...................................153 10.11. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 11...................................154 11...................................154 10.12. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 12...................................155 12...................................155 10.1 10.13. 3. ANTI ANTILO LOCK CK BRAKE BRAKE SYS SYSTE TEM M WIT WITH H WABC WABCO, O, P. 13... 13... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..156 ..156 10.14. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 14...................................157 14...................................157 10.15. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 15...................................158 15...................................158 10.16. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16...................................159 16...................................159 10.17. .17. POW POWE ER TAKE OFF, P. 17... ... .... ... ... ... ... ... ... .... .... ... ... ... ... .... ... ... ... ... ... ... .... ..160 160 10.18. .18. VEHI VEHIC CLE SENS SENSO OR MODU MODULE LE,, P. P. 18... 18... .... .... ... ... .... ... ... ... .... ... ... ... ... .... ... ... .... ... 161 1 . 61 10.1 10.19. 9. VEHI VEHICL CLE E SEN SENSO SOR R MOD MODUL ULE E (CO (CONT NT.) .),, P. P. 19.... 19.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .162 162 10.2 10.20. 0. BRAKE BRAKE SENS SENSOR OR – WEAR WEAR / STRO STROKE, KE, P. 20.... 20.... .. .. .. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .163 163 10.2 10.21. 1. BRAKE SEN SENSO SOR R – WEAR WEAR / STRO STROKE KE (CON (CONT T.), .), P. P. 21.. 21.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .164 164 10.22. B OD ODY B UI UIL DE DER, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 1 . 65 10.23. .23. LIF LIFT GA GATE PO POWER WER FE FEED, ED, P. P. 22 22A... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..166 166 10.24. .24. CUMM UMMINS INS ICON, ON, P. 23... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 167 1. 67 10.25. .25. PTO CONN ONNECTION, ION, P. 24... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...168 168 10.2 10.26. 6. CUST CUSTOM OMER ER SUPP SUPPLI LIED ED LIGHT LIGHTS, S, P. 25.. 25.. .. .. .. .. .. .. ... ... .. ... .. .. .. .. .. .. .. .. .. .. ... .. ... .. .. .. .169 169 10.27. .27. SMAR SMART TIRE IRE TPM TPMS REC RECEIVE IVER, P. P. 26... 26... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...170 170 11. TRAN TRANSM SMIS ISSI SION ON CONT CONTRO ROL L MODU MODULE LE (CH (CHAP APTE TER R 11) 11)... ... ... .. .. ... ... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .171 171 11.1. 1.1. EATO EATON N AUTOSH AUTOSHIF IFT T AND ULTR ULTRASH ASHIF IFT T TRANSM TRANSMIS ISSI SION ON,, P. P. 1.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .171 11.2. 1.2. EATO EATON N AUTOSH AUTOSHIFT IFT AND ULT ULTRASH RASHIF IFT T TRANSMI TRANSMISSI SSION ON (CONT (CONT.), P. P. 2. . . . . . . .. .. .. . . . . . . . ..172 ..172 11.3. .3. CO COLUM LUMN SHIF HIFTER, P. 3... ... .... ... ... ... .... ... ... .... ... ... .... ... ... ... .... ... ... .... .... ... ... ...173 173 12. H VA VA C (CHA PT PTER 12 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174 1 . 74 12.1. .1. AI AIR CONDITIO ITION NING ING, P. 1... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..174 174 12.2. .2. HV HVAC SYSTEM – CAB, P. 2... ... ... .... ... .... ... ... .... ... ... .... ... .... .... ... .... ... .... ... ... ....175 175 12.3. .3. HVAC HVAC SY SYSTEM – CAB CAB (CO (CONT. NT.), P. P. 3..... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..176 176 12.4. .4. HVAC HVAC SY SYSTEM – SLE SLEE EPER, P. P. 4... 4... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..177 177 12.5 12.5.. HVAC HVAC SYS SYSTE TEM M – SLEE SLEEPE PER R (CO (CONT NT.) .),, P. P. 5... 5... .. .. .. ... .. .. ... .. .. ... .. .. .. ... .. .. ... .. .. ... .. .. ... ..178 178 12.6 12.6.. NO IDLE IDLE HEA HEAT T AND AND HV HVAC – SWIT SWITCH CHES ES,, P. P. 6.. 6.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..179 ..179 12.7. .7. NO ID IDLE HE HEAT AND AND HVAC HVAC – APU APU, P. P. 7...... .... .... ... ... .... .... ... ... .... .... ... ... .... .... ... ..180 180 S08344-2


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12.8. NO IDLE HEAT AND HVAC – SENSORS AND HVAC CONTROL, P. 8......................... 181 12.9 12.9.. NO IDL IDLE E HEA HEAT AND AND HVAC HVAC – POW POWER ER SUP SUPPL PLY Y, P. P. 9... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..182 ..182 12.10 12.10.. NO IDLE HEAT HEAT AND HVAC HVAC – HEAT HEAT VALV VALVE, E, LPM AND BLEND MOTOR, MOTOR, P. P. 10.. . . . . . . . . . . .183 12.11. 12.11. NO IDLE HEAT AND HVAC HVAC – FUEL FUEL FIRED FIRED HEATER HEATER AND A/C COMPRESSOR COMPRESSOR,, P. P. 11. . . . . 184 12.1 12.12. 2. NO IDLE HEA HEATE TER, R, ESP ESPAR AR IN CAB FUEL FUEL FIRE FIRED D HEAT HEATER ER,, P. P. 12... .. .. .. .. .. .. .. .. .. .. .. .. ..185 ..185 12.13 12.13.. NO IDLE IDLE HEATE HEATER, R, WEBASTO WEBASTO IN CAB CAB FUEL FUEL FIRED FIRED HEAT HEATER ER N/ LVD LVD,, P. P. 13.. . . . . . . . . . . . . .186 12.14 12.14.. NO IDLE HEAT HEATER, ER, WEBASTO WEBASTO IN CAB FUEL FIRED FIRED HEAT HEATER ER W/ LVD, LVD, P. P. 14.. . .. . .. .. .. .. .187 12.15 12.15.. HVAC HVAC SYSTEM SYSTEM – SLEEPER SLEEPER W/ BERGST BERGSTRO ROM M NO IDLE W/ PROST PROSTAR, AR, P. P. 15.. . . . . . . . . . . . .188 12.1 12.16. 6. HVAC HVAC SYST SYSTEM EM – SLEEP SLEEPER ER W/ W/ BERGS BERGSTR TROM OM NO NO IDLE, IDLE, P. P. 15A.. 15A.. .. .. .. .. .. .. .. .. .. .. .. .. .. ..189 ..189 12.17. 12.17. HVAC HVAC SYSTEM SYSTEM – SLEEPER SLEEPER W/ BERGSTROM BERGSTROM NO IDLE SWITCHES SWITCHES – L OCATED OCATED IN SLEE LEEPER CON CONT TROL PAN PANE EL, P. 16 16... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 190 1 . 90 12.18. 12.18. HVAC HVAC SYSTEM SYSTEM – SLEEPER SLEEPER W/ BERGSTROM BERGSTROM NO IDLE SWITCHES SWITCHES – L OCATED OCATED IN SLEE LEEPER CON CONT TROL PAN PANE EL, P. 17 17... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 191 1 . 91 12.19. HVAC SYSTEM – SLEEPER W/ BERGSTROM NO IDLE POWER SUPPLY 12V, P. 18.....192 18..... 192 12.20. HVAC SYSTEM – SLEEPER W/ BERGSTROM NO IDLE POWER SUPPLY 12V (CONT.), P. 1 8 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193 . 12.21. 12.21. HVAC HVAC SYSTEM, SYSTEM, SLEEPER SLEEPER W/ B ERGSTRO ERGSTROM M NO IDLE FUEL FIRED HEATER, HEATER, P. P. 19. . . . . 194 13. BUNK LIGHTS AND ACCESSORIES (CHAPTER 13)........................................................195 195 13.1 13.1.. READ READIN ING G AND AND WARD WARDRO ROBE BE LIGH LIGHTS TS – BUNK BUNK,, P. P. 1.. 1.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..195 ..195 13.2 13.2.. LUGG LUGGAGE AGE COMP COMPART ARTME MENT NT LIGHT LIGHTS S – BUN BUNK, K, P. P. 2.. 2.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..196 ..196 13.3. .3. POWE POWER R SO SOURCE – BUN BUNK, P. P. 3... 3... .... ... .... ... .... ... .... ... ... ... .... ... .... ... .... ... .... ... ... ..197 197 13.4 13.4.. TELEVI ELEVISI SION ON / REF REFRI RIGE GERA RAT TOR WIR WIRIN ING, G, P. P. 4.... ... .. ... .. .. .. .. .. .. .. .. .. .. .. .. ... ... .. .. .. .. .. .198 198 13.5. SPEA K ER ER – B UN UNK , P. P. 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199 1 . 99 13.6. FA FA N – BU BUNK , P. 6. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 2 . 00 13.7. SK Y RI RISE L IG IGHT, P. P. 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201 2 . 01 13.8 13.8.. FLAT FLAT PAN PANEL EL TV / DVD DVD PLA PLAYER YER – BUNK BUNK,, P. P. 8.. 8.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..202 ..202 14. CONNE NNECTOR COMP COMPOS OSIITES (CHA (CHAP PTER 14)..... 14)..... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...203 203 14.1 14.1.. CONN CONNEC ECTO TOR R BODY BODY COMP COMPOS OSIT ITE E (7A), (7A), (8A), (8A), (9A), (9A), (10 (10A), A), P. P. 1.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .203 14.2 14.2.. CONN CONNECT ECTOR OR BODY BODY COMPOS COMPOSIT ITE E (10F), (10F), (1 (11A), (12A), (12A), (13A) (13A),, (14A), (14A), P. P. 2.. . .. .. . .. . .. .. . .. .. .204 14.3. CONNECTOR BODY COMPOSITE (344), (345), (512), (520), (521), (522), P. 3...............205 3............... 205 14.4. CONNECTOR BODY COMPOSITE (523), (524), (1002), (1003), P. 4...........................206 4........................... 206 14.5. CONNECTOR CONNECTOR B ODY COMPOSITE (1006), (1007), (1010), (1011), (1012), (1013),(1014), (1013),(1014), (1015),(1016), (1017), (1018), (1019), (1020), P. 5.................................................... 5....................................................207 207 14.6 14.6.. CONN CONNEC ECT TOR BOD BODY Y COMP COMPOS OSIT ITE E (101 (1010) 0),, P. P. 6.. 6.. .. ... ... .. .. ... ... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..208 208 14.7 14.7.. CONN CONNEC ECT TOR BOD BODY Y COMP COMPOS OSIT ITE E (101 (1011) 1),, P. P. 7.. 7.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..209 209 14.8 14.8.. CONN CONNEC ECT TOR BOD BODY Y COMP COMPOS OSIT ITE E (101 (1012) 2),, P. P. 8.. 8.. .. ... ... .. .. ... ... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..210 210 14.9 14.9.. CONN CONNEC ECT TOR BODY BODY COMP COMPOS OSIT ITE E (10 (1013 13), ), P. P. 9.. 9.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..211 211 14.1 14.10. 0. CONNE CONNECT CTOR OR BODY BODY COM COMPO POSI SITE TE (10 (1014 14), ), P. P. 10.. 10.. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. .212 212 14.1 14.11. 1. CONNE CONNECT CTOR OR BODY BODY COM COMPO POSI SITE TE (10 (1015 15), ), P. P. 11.... 11.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .213 213 14.1 14.12. 2. CONNE CONNECT CTOR OR BODY BODY COM COMPO POSI SITE TE (10 (1016 16), ), P. P. 12.. 12.. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. .214 214 14.1 14.13. 3. CONNE CONNECT CTOR OR BODY BODY COM COMPO POSI SITE TE (10 (1017 17), ), P. P. 13.. 13.. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. .215 215 14.1 14.14. 4. CONNE CONNECT CTOR OR BODY BODY COM COMPO POSI SITE TE (10 (1018 18), ), P. P. 14.. 14.. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. .216 216 14.1 14.15. 5. CONNE CONNECT CTOR OR BODY BODY COM COMPO POSI SITE TE (10 (1019 19), ), P. P. 15.. 15.. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. .217 217 14.1 14.16. 6. CONNE CONNECT CTOR OR BODY BODY COM COMPO POSI SITE TE (10 (1020 20), ), P. P. 16.. 16.. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. .218 218 14.17. CONNECTOR BODY COMPOSITE (1023), (1024), (1025), P. 17...............................219 17...............................219 14.18. CONNECTOR BODY COMPOSITE (1026), (1100M), (1101M), (1110M), P. 18...............220 18...............220 14.1 14.19. 9. CONNEC CONNECTO TOR R B ODY ODY COMPOS COMPOSITE ITE (11 (1111M), 1M), (11 (1112M), 12M), (11 (1113M), 13M), P. P. 19.. .. . .. .. . .. .. . .. .. . .. . ..221 ..221 14.20. 14.20. CONNECT CONNECTOR OR B ODY COMPOSITE COMPOSITE (11 (1114M), 14M), (1115M) (1115M),, (11 (1116M), 16M), (1117M) (1117M),, P. 20.. . . . . . . . . . . . .222 14.2 14.21. 1. CONNEC CONNECTO TOR R BODY COMPO COMPOSIT SITE E (1200 (1200), ), (1210 (1210), ), (1215 (1215), ), (1220 (1220), ), P. P. 21.. .. . . . . . . . . . . . . . . . . .223 14.22. CONNECTOR BODY COMPOSITE (1300), (1301), (1305), P. 22...............................224 22...............................224 14.23. CONNECTOR BODY COMPOSITE (1400), (1401), (1402), P. 23...............................225 23...............................225 S08344-2

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14.24. CONNECTOR BODY COMPOSITE (1403), (1410), (1420), P. 24...............................226 14.25. CONNECTOR BODY COMPOSITE (1421), (1422), (1500), (1501), P. 25.. . . . . . . . . . . .. . . . . . . .227 14.26. CONNECTOR BODY COMPOSITE (1502), (1510), P. 26.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..228 14.27. CONNECTOR BODY COMPOSITE (1511), (1550), P. 27.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..229 14.28. CONNECTOR BODY COMPOSITE (1600), P. 28.. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. ..230 14.29. CONNECTOR BODY COMPOSITE (1601), P. 29.. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. ..231 14.30. CONNECTOR BODY COMPOSITE (1602), P. 30.. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. ..232 14.31. CONNECTOR BODY COMPOSITE (1603), (1604), P. 31.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..233 14.32. CONNECTOR BODY COMPOSITE (1620), (1650), (1657M), P. 32............................234 14.33. CONNECTOR BODY COMPOSITE (1660), (1661), P. 33.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..235 14.34. CONNECTOR BODY COMPOSITE (1700), P. 34.. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. ..236 14.35. CONNECTOR BODY COMPOSITE (1700F), P. 35.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .237 14.36. CONNECTOR BODY COMPOSITE (1701), P. 36.. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. ..238 14.37. CONNECTOR BODY COMPOSITE (1701F), P. 37.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .239 14.38. CONNECTOR BODY COMPOSITE (1702), P. 38.. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. ..240 14.39. CONNECTOR BODY COMPOSITE (1702), P. 39.. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. ..241 14.40. CONNECTOR BODY COMPOSITE (1800), P. 40.. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. ..242 14.41. CONNECTOR BODY COMPOSITE (1800F), P. 41.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .243 14.42. CONNECTOR BODY COMPOSITE (1801), (1802), P. 42.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..244 14.43. CONNECTOR BODY COMPOSITE (1803), (1804), P. 43.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..245 14.44. CONNECTOR BODY COMPOSITE (1805), (1806), P. 44.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..246 14.45. CONNECTOR BODY COMPOSITE (1808), (1809), (1810), P. 45...............................247 14.46. CONNECTOR BODY COMPOSITE (1811), (1812), (1820F / 1820M), P. 46...................248 14.47. CONNECTOR BODY COMPOSITE (1821), (1822), (1823), (1860), (1861), P. 47............249 14.48. CONNECTOR BODY COMPOSITE (1873), (1874), (1874B), (1901), (1903), P. 48. . . . . . . . . .250 14.49. CONNECTOR B ODY COMPOSITE (1906), (1907), (1909M), (1910), (1912), (1916), P. 4 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251 . 14.50. CONNECTOR BODY COMPOSITE (1917), (1918 / 1918A), (#1919 / *1919), (1920), (1922), (1922M), P. 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252 . 14.51. CONNECTOR BODY COMPOSITE (1923), P. 51.. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. ..253 14.52. CONNECTOR BODY COMPOSITE (1932), (1933), (1942F), P. 52.............................254 14.53. CONNECTOR BODY COMPOSITE (1943M), (1953), (1960), P. 53............................255 14.54. CONNECTOR BODY COMPOSITE (1962), P. 54.. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. ..256 14.55. CONNECTOR BODY COMPOSITE (1963), (1964), P. 55.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..257 14.56. CONNECTOR BODY COMPOSITE (1970), P. 56.. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. ..258 14.57. CONNECTOR BODY COMPOSITE (2000), P. 57.. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. ..259 14.58. CONNECTOR B ODY COMPOSITE (2002M), (2003M), (2004M), (2005M), (2006M), (2007F), P. 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260 . 14.59. CONNECTOR BODY COMPOSITE (2100), (2101), P. 59.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..261 14.60. CONNECTOR BODY COMPOSITE (2200), (2201), (2300), P. 60...............................262 14.61. CONNECTOR B ODY COMPOSITE (2302), (2303F / 2303M), (2304), (2312), P. 61. . . . . . . . . .263 14.62. CONNECTOR BODY COMPOSITE (2313), (2500), P. 62.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..264 14.63. CONNECTOR BODY COMPOSITE (3000), (3003M), (3100 / 3100M), P. 63..................265 14.64. CONNECTOR B ODY COMPOSITE (3200 / 3200F), (3201M), (3202M), (3203), P. 64. . . . . . .266 14.65. CONNECTOR BODY COMPOSITE (3204 / 3204M), (3205M / 3205F), (3206M), (3300), (3400), (3410), P. 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267 . 14.66. CONNECTOR BODY COMPOSITE (4101), (4111), P. 66.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..268 14.67. CONNECTOR BODY COMPOSITE (4113), (4114), (4115), P. 66A.............................269 14.68. CONNECTOR BODY COMPOSITE (4204), P. 66B.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .270 14.69. CONNECTOR BODY COMPOSITE (4328), (4500), (4705), (4706), P. 67.. . . . . . . . . . . .. . . . . . . .271 14.70. CONNECTOR BODY COMPOSITE (5000 / 5000A), P. 68.......................................272 14.71. CONNECTOR BODY COMPOSITE (5000), P. 69.. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. ..273 14.72. CONNECTOR BODY COMPOSITE (5001), P. 70.. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. ..274 S08344-2


vii

14.73. CONNECTOR BODY COMPOSITE (5001), P. 71.. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. .275 14.74. CONNECTOR BODY COMPOSITE (5003), (5005), (5006), (5007), P. 72.. .. . . . . . . . . . . . . . . . . .276 14.75. CONNECTOR BODY COMPOSITE (5009), (5010), (5011M / 5011F), P. 73...................277 14.76. CONNECTOR BODY COMPOSITE (5012), (5013), (5031), (5034), (5035 / 5035A), P. 74... 278 14.77. CONNECTOR BODY COMPOSITE (5100), (5101), (5102), (5103), P. 75.. .. . . . . . . . . . . . . . . . . .279 14.78. CONNECTOR BODY COMPOSITE (5103), (5104), (5105), (5106), (5107), (5109), (5110), (5111), P. 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280 . 14.79. CONNECTOR BODY COMPOSITE (5117), (5118), (5119), P. 77...............................281 14.80. CONNECTOR BODY COMPOSITE (5123), (5124), (5125), P. 78...............................282 14.81. CONNECTOR BODY COMPOSITE (5126), (5128), (5129), (5130), P. 79.. .. . . . . . . . . . . . . . . . . .283 14.82. CONNECTOR BODY COMPOSITE (5130), (5131), (5134), P. 79A.............................284 14.83. CONNECTOR BODY COMPOSITE (5134), P. 80.. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. .285 14.84. CONNECTOR BODY COMPOSITE (5200), (5201), (5202), (5205), P. 81.. .. . . . . . . . . . . . . . . . . .286 14.85. CONNECTOR BODY COMPOSITE (5210), (5212), (5213), P. 81A.............................287 14.86. CONNECTOR BODY COMPOSITE (5214), (5215), (5216), (5217), (5218), (5219), P. 82 . . .288 14.87. CONNECTOR BODY COMPOSITE (5220), (5222), (5230), P. 83...............................289 14.88. CONNECTOR BODY COMPOSITE (5232), (5233), (5234), P. 84...............................290 14.89. CONNECTOR BODY COMPOSITE (5235), (5236), (5237), (5238), P. 84A....................291 14.90. CONNECTOR BODY COMPOSITE (5300), (5303), (5312), (5313), P. 85.. .. . . . . . . . . . . . . . . . . .292 14.91. CONNECTOR B ODY COMPOSITE (5314), (5500), (5600), (5601M), (5602F), (5603M), (5700), P. 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293 . 14.92. CONNECTOR BODY COMPOSITE (5701), (5702), (5754), P. 87...............................294 14.93. CONNECTOR BODY COMPOSITE (5757), (5758), (5900), (5902), (5903), P. 88............295 14.94. CONNECTOR BODY COMPOSITE (5904 / 5904M), (5905 / 5905F), P. 89.. .. .. . .. .. .. .. .. .. .296 14.95. CONNECTOR BODY COMPOSITE (5906), (5907), P. 90.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..297 14.96. CONNECTOR B ODY COMPOSITE (5909), (5925 / 5926), (5927), (5930M), (5940), P. 91. . .298 14.97. CONNECTOR BODY COMPOSITE (6018), P. 92.. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. .299 14.98. CONNECTOR BODY COMPOSITE (6019), P. 93.. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. .300 14.99. CONNECTOR BODY COMPOSITE (6033), P. 94.. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. .301 14.100. CONNECTOR B ODY COMPOSITE (6260VH), (6260VL), (6260VM), (6260VN), (6400), (6401 / 6 407), ( 6420), P. 9 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 . 02 14.101. CONNECTOR B ODY COMPOSITE (6702), (6703), (6703A), (6704A), (6706), (6707), P. 9 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .303 . 14.102. CONNECTOR BODY COMPOSITE (6712), (6720), (6730), (7104F), P. 97..................304 14.103. CONNECTOR BODY COMPOSITE (7105), (7110), (7500W), (7600), P. 98..................305 14.104. CONNECTOR BODY COMPOSITE (7700K), (7802), (7905), P. 99...........................306 14.105. CONNECTOR BODY COMPOSITE (8000), (8001), P. 100... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..307 14.106. CONNECTOR BODY COMPOSITE (8006T), (8006R), (8050), (8051), P. 101...............308 14.107. CONNECTOR BODY COMPOSITE (8052), (8053), (8100), (8100A), (8100B), P. 102......309 14.108. CONNECTOR BODY COMPOSITE (8101), (8101A), (8101B), (8102), (8103), P. 103......310 14.109. CONNECTOR BODY COMPOSITE (8165), (8166), (8166T), (8200), (8201), P. 104........ 311 14.110. CONNECTOR BODY COMPOSITE (8303), (8350), (8351), (8410), (8450), P. 105.......... 312 14.111. CONNECTOR BODY COMPOSITE (8450A), (8450B), (8451), P. 106. .. .. . .. .. .. .. . .. .. .. .. .313 14.112. CONNECTOR BODY COMPOSITE (8453), (8454), (8455), (8456), (8500), P. 107.......... 314 14.113. CONNECTOR BODY COMPOSITE (8501), (8502), (8503), (8504), P. 108...................315 14.114. CONNECTOR BODY COMPOSITE (8505), (8506), (8507), (8550), P. 109...................316 14.115. CONNECTOR BODY COMPOSITE (8601), (8750), (8800), (8802), P. 110...................317 14.116. CONNECTOR BODY COMPOSITE (8803), (8804), (8805), (8806), P. 111...................318 14.117. CONNECTOR BODY COMPOSITE (8900), (8901), (8950), (8951), P. 112...................319 14.118. CONNECTOR BODY COMPOSITE (8952), (8953 / 8953M), P. 113.. .. . .. .. .. .. .. .. .. . .. .. .. .320 14.119. CONNECTOR BODY COMPOSITE (8954), (8954M), (8960), (8961), (8962), P. 114........ 321 14.120. CONNECTOR BODY COMPOSITE (8963), (8964), (8965), (8966), (8967), P. 115.......... 322 14.121. CONNECTOR BODY COMPOSITE (8970), (8971), (8972), (8973), P. 116...................323 S08344-2

viii


14.122. CONNECTOR BODY COMPOSITE (8974), (8975), (8976), (8977), P. 117...................324 14.123. CONNECTOR BODY COMPOSITE (8980), (8981), (8982), (8983), (8984), P. 118.......... 325 14.124. CONNECTOR BODY COMPOSITE (8990), (9100 / 9100A / 9100B / 9100C), (9102 / 9102A), P. 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .326 . 14.125. CONNECTOR BODY COMPOSITE (9103), (9303), (9303A), (9304A), P. 120...............327 14.126. CONNECTOR BODY COMPOSITE (9501), (9501D), (9502 / 9502A), (9502B), (9503 / 9503D), (9504 / 9504A / 9504B), P. 121..... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .328 14.127. CONNECTOR BODY COMPOSITE (9505 / 9505A), (9506 / 9506D / 9506E), (9507 / 9507A / 9507B), (9508 / 9508D / 9508E), (9509 / 9509A / 9509B), P. 122... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..329 14.128. CONNECTOR B ODY COMPOSITE (9510 / 9510A), (9510M), (9511 / 9511A), (9511), (9512), P. 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .330 . 14.129. CONNECTOR B ODY COMPOSITE (9512), (9513), (9514), (9515 / 9515A / 9515B), P. 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .331 . 14.130. CONNECTOR BODY COMPOSITE (9516M), (9635), (9715F / 9715M), P. 125.. . . . .. . . .. . . .332 14.131. CONNECTOR B ODY COMPOSITE (9716M / 9716F), (9718), (9736), (9737 / 9737A), P. 126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .333 . 14.132. CONNECTOR BODY COMPOSITE (9768), (9769), P. 127... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..334 14.133. CONNECTOR BODY COMPOSITE (9770M / 9770F), (9779F), (9779F1), (9780 / 9780M), (9780M1), P. 128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 . 35 14.134. CONNECTOR B ODY COMPOSITE (9781F), (9782M), (9783M), (9783F), (9784M), P. 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .336 . 14.135. CONNECTOR BODY COMPOSITE (*9789F / @9789FA), (*9790M / @9790FA), P. 130. . .337 14.136. CONNECTOR BODY COMPOSITE (9800F / 9800M), P. 131... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .338 14.137. CONNECTOR BODY COMPOSITE (9801F / 9801M), P. 132... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .339 14.138. CONNECTOR BODY COMPOSITE (9811), (9812), (9813), P. 133............................340 14.139. CONNECTOR BODY COMPOSITE (9814), (9815), (9816), P. 134............................341 14.140. CONNECTOR BODY COMPOSITE (9830 / 9832), (9865F / 9865M), P. 135................. 342 14.141. CONNECTOR BODY COMPOSITE (9900), (9901), (9902), P. 136............................343

S08344-2


1. TABLE OF CONTENTS (CHAPTER 1) 2. INSTRUCTIONS AND CHARTS (CHAPTER 2) 2.1. ABBREVIATIONS, P. 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

ABBREVIATIONS

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORP ORATION.

ABBREVIATION ACCESS

CHK

CNA1

DESCRIPTION

ABBREVIATION

ACCESSORY

DESCRIPTION

CUR

CURRENT

ABBREVIATION PRESS

DESCRIPTION PRESSURE

AC

AIR CONDITIONING

DPNL

DASHPANEL

RAD

RADIO

AIR CLNR

AIR CLEANER

DFTR

DEFLECTOR

RR

REAR

ALT

ALTERNATOR

DFR

DEFROSTER

RLY

RELAY

AC

ALTERNATING CURR ENT

DEG

DEGREE

RES

RESISTOR

AFTR

AFTERTREATMENT

DIAG

DIAGRAM

R

RIGHT

AMM

AMMETER

DSL

DIESEL

RTR

ROTOR

AMP

AMPERE

DIFF

DIFFERENTIAL

SNSR

SENSOR

AMP HR

AMPERE HOUR

DIMR

DIMMER

SHLD

SHIELD

AMPL

AMPLIFIER

ELEC

ELECTRICAL

SHFT

SHIFTER

ARM

ARMATURE

ELEX

ELECTRONICS

SLPR

SLEEPER

ARSR

ARRESTER

ENG

ENGINE

SLV

SLEEVE

ASSY

ASSEMBLY

EXH

EXHAUST

SPKR

SPEAKER

AUX

AUXILIARY

FL

FLUID

SPR

SPRING

B/U

BACK-UP

FWD

FORWARD

STD

STANDARD

BTRY

BATTERY

FR

FRONT

STRG

STEERING

BM

BENCHMARKING

FREQ

FREQUENCY

STLITE

SATELLITE

BLK

BLOCK

GA

GAUGE

SUNSH

SUNSHADE

BOOS

BOOSTER

GEN

GENERATOR

SW

SWITCH

BOT

BOTTOM

GND

GROUND

SYS

BK

BRAKE

HARN

HARNESS

TACH

TACHOMETER

BRKR

BREAKER

HDLP

HEADLAMP

TEMP

TEMPERATURE

BRTHR

BREATHER

HTD

HEATED

TERM

TERMINAL

BRI

BRIGHT

HT TR

HEAT TREAT

BUZ

BUZZER

HTR

HEATER

CA

CABLE

HP

HORSEPOWER

TRLR

TRAILER

CD

CANDELA

HYD

HYDRAULIC

XDCR

TRANSDUCER

CP

CANDLEPOWER

ID

IDENTIFICATION

XFER

TRANSFER

CAP

CAPACITOR

IGN

IGNITION

XFMR

TRANSFORMER

CAT

CATERPILLAR

ILLUM

ILLUMINATION

XSTR

TRANSISTOR

CHAS

CHASSIS

IND

INDICATOR

XMSN

TRANSMISSION

CH

CHOKE

INST

INSTRUMENT

XMTR

TRANSMITTER

CIRC

CIRCUIT

INT

INTERMITTENT

TRK

TRUCK

CLK

CLOCK

L

LEFT

UPR

UPPER

THROT THRU

SYSTEM

THROTTLE THROUGH

CW

CLOCKWISE

LT

LIGHT

VLV

VALVE

CLSTR

CLUSTER

LTR

LIGHTER

VERT

VERTICAL

CL

CLUTCH

LWR

LOWER

VM

VOLTMETER

COL

COLUMN

MAG

MAGNET

VOL

VOLUME

COMM

COMMUTATOR

MOD

MODULATOR

WSHR

WASHER

CMPNT

COMPONENT

MDL

MODULE

WHL

WHEEL

CPRSR

COMPRESSOR

MOT

MOTOR

WDO

WINDOW

CONN

CONNECT

MTD

MOUNTED

WSHLD

WINDSHIELD

CONT

CONTINUED

NEG

NEGATIVE

WPR

WIPER

CSL

CONSOLE

N/

NOT WITH

W/

WITH

CONT

CONTACT

NO.

NUMBER

W/O

WITHOUT

CONT

CONTROL

PASS

PASSENGER

CONV

CONVERTER

POSN

POSITION

CLR

COOLER

POS

POSITIVE

CTSY

COURTESY

POT

POTENTIOMETER

CRUS

CRUISE

PWR

POWER

DATE

CHANGE

28OCT09

INITIAL RELEASE.

REV

A

REFERENCE

61802Y

DRAWN

300422 RELEASE NO.

61802Y

Figure 1

NAME

CIRCUIT DIAGRAM, PROSTAR DATE

09MAR09

Abbreviations S08344-2

PART NO.

AE08058095

SHEET

001

1

2


2.2. ACRONYMS, P. 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

ACRONYMS

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORP ORATION.

DESCRIPTION

CNA1

ACRONYM

ABS

INJE CTOR DRIVE MODULE

IDM

ANTENNA COMMUNICATION UNIT

ACU

INPUT/OUTPUT

I /O

ALTERNATING CURRENT

AC

IMCT

AXLE TO BACK OF CAB

AC

INTEGRATED MOBILE COMMUNICATIONS TERMINAL

AXLE TO FRAME

AF

INSTRUMENT PANEL

I/P

ACCELERATOR PE DAL MODULE

APM

INDEPENDENT P OWER TAKE-OFF

IPTO

ACCELERATOR POSITION SENSOR

APS

LIGHT COMMERCIAL TRANSMISSION

LCT

AUXILIARY POWER UNIT

APU

MEDIUM DUTY

MD

AUTOMATIC TRACTION CONTROL

ATC

MALFUNCTION INDICATION LAMP

MIL

AUDIO VIDEO INTERFACE

AVI

MULTIPLEX SWITCH MODULE

MSM

BRAKE HORSEPOWER

BHP

PYROMETER AMMETER MODULE

PAM

BACK OF CAB

BOC

PROGRAMMABLE LOGIC CONTROLLER

PLC

CITIZEN BAND

CB

POWER TAKE-OFF

PTO

COLD CRANKING AMPERES

CCA

PULSE WIDTH MODULATION

PWM

CLEAN POWER ELECTRICAL CONNECTOR

CEC

REAR AXLE

RA

CAB OVER ENGINE

COE

RADIO FREQUENCY

RF

DIRECT CURRENT

DC

ROLL STABILITY PROGRAMM

RSP

DRIVER CONTROL MODULE

DCM

SEVERE SERVICE

DIGITAL DATA LINK

DDL

DIESEL OXIDATION CATALYST INLET TEMPERATURE

CHK

DESCRIPTION

ACRONYM

ANTILOCK BRAKING SYSTE M

DOCT

SS

TRANSMISSION CONTROL MODULE

TCM

TERRESTRIAL COMMUNICATION UNIT

TCU

TMCT

DIESEL PARTICULATE FILTER

DPF

TERRESTRIAL MOBILE COMMUNICATIONS TERMINAL

DIESEL TURBOCHARGED

DT

THERMAL OVERCRANK PROTECTION

TOCP

DAY TIME RUNNING LIGHTS

DTRL

THROTTLE POSITION SENSOR

TPS

ELECTRONIC CONTROL MODULE

ECM

ELECTRONIC CONTROL UNIT

ECU

EXHAUST GAS RECIRCULATION

EGR

EXHAUST GAS TEMPERATURE

EGT

ELECTRO MAGNETIC INTERFACE

EMI

END OF FRAME

EOF

ELECTRIC TRAILER BRAKE

ETB

FRONT AXLE

FA

FRONT END

FE

FRONT OF DASH

FOD

FULL POWER BRAKE

FPB

GLOBAL POSITIONING SYS TEM

GPS

HYDRAULIC CONTROL UNIT

HCU

HEAVY DUTY

HD

HEAVY DUTY DIESEL

HDD

HIGH PERFORMANCE TRUCK

HPT

HEATING, VENTILATION, AND AIR CONDITIONING

HVAC

DATE

CHANGE

28OCT09

INITIAL RELEASE.

REV

A

REFERENCE

61802Y

ZERO VOLT REFERENCE

DRAWN

300422 RELEASE NO.

61802Y

Figure 2

ZVR

NAME


09MAR09

Acronyms

S08344-2

PART NO.

AE08058095

S HEET

002


2.3. CIRCUIT DIAGRA M INSTRUCTIONS, P. 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CIRCUIT DIAGRAM INSTRUCTIONS


A - SWITCH AND RELAY POSITIONS AS SHOWN ON CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED.

B - MULTIPLE CONNECTIONS ARE DISPLAYED ON SCHEMATIC AS SHOWN WITH R/D NUMBER & CAVITY NUMBER. REFER TO CONNECTOR COMPOSITE FOR MORE INFORMATION CAVITY NUMBER R/D NUMBER

86

30

R/D NUMBER

CAVITY NUMBER

B

12-A

87

87A

A SWITCH, MECHANICAL

SOLENOID

D

AND/OR

C

B

A

12

85

SINGLE IN-LINE CONNECTORS DISPLAYED AS SHOWN BELOW WITHOUT R/D NUMBER

RELAY - SUPPRESSED

C - PHANTOM LINES INDICATE PR INTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS E XIST IN THE INSTRUMENT CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.

A

LOCATION / CIRCUIT NUMBER WIRE GAUGE / WIRE COLOR

F1

20A

+ LOCATION IN FUSE / CIRCUIT BREAKER CONNECTION

VOLTMETER

PRINTED CIRCUIT IN INSTRUMENT CLUSTER

-

B

A

B

FUSE RATING

F2

20A

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT DISTRIBUTING CURRENT TO TWO CIRCUITS.

SPLICE

E - SWITCHES, RE LAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS. A12 B

A

EXTERNAL WIRE CONNECTIONS

A12A D

PIGTAIL

WIRE CONNECTION B

A

C A128

S

IGN OFF

F18

ACC

BUSSED CONTACT A F19

20A

16RD

B

20A

16WH

BATT

INTERNAL CONNECTION

KEY SWITCH (1101M)

BODY CONTROLLER (1602)

F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT 32 CRUISE CONTROL IS IDENTIFIED AS P ER EXAMPLE) 11-G 11-GA 11-GB

R32-G R32-GA R32-GB SUFFIX BEGINNING WITH G INDICATES A GROUND CIRCUIT

COMMON GROUND CIRCUIT NUMBER

LOCATION

SUFFIX BEGINNING WITH G INDICATES A GROUND CIRCUIT

INDIVIDUAL GROUND CIRCUIT NUMBER

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED

CHK

CNA1

DATE

28OCT09

CHANGE

INITIAL RELEASE.

REV

A

REFERENCE

61802Y

DRAWN

300422 RELEASE NO.

61802Y

NAME


09MAR09

Figure 3 Circuit Diagram Instructions

S08344-2

PART NO.

AE08058095

SHEET

003

3

4


2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2


CIRCUIT NUMBER IDENTIFICATION AND COLOR


CIRCUIT NUMBER

COLOR

1

LTBL

2

RD

3

ALTERNATOR - CHARGE SER IAL / DATA COMMUNICATION J 1587 / J 1708 (+)

GY

SERIAL / DATA COMMUNICATION J 1587 / J 1708 (-)

GY YL

5

ALTERNATOR - FIELD

DKBL DKBL

4

DESCRIPTION

SER IAL / DATA COMMUNICATION J 1922 (+) S ER IA L / DA TA CO MMU NI CA TI ON J 1922 (-) SER IAL / DATA COMMUNICATION J 1939/11 / J 1939/15 (+)

GN

SER IAL / DATA C OMMUNICATION J 1939/11 / J 1939/15 (-)

6

GY

LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)

7

RD

ALTERNATOR - RESISTANCE

8 9

GY

L OW VO LT AGE E LE CTR ONIC GR OUND

10

WH

CHASSIS / ENGINE GROUND

11

WH

CAB / SLEEPER GR OUND

12

LTBL

13

ACCESSORY FEED

PK

IGNITION FEED

BK

I GNI TI ON F EE D (B ODY BU IL DE R CO NNE CT OR )

14

RD

BATTERY FEED

15

RD

KEY SWITCH FEED

17

PK

STARTER CONTROL

18

PK

GLOW PLUG / PREHEATER

19

GY

ENGINE SHUTDOWN

20

LTGN

21

TN

22

TN

16

CHK

CNA1

DATE

COLD START CONTROLS (ETHER) TIRE PRESS URE MONITORING / CONTROL

23

TN

ENGINE FAN / SHUTTERS

24

GY

ENGINE EXHAUST BRAKE

25

TN

26

TN

AMMETER

27

TN

VOLTMETER

28

TN

INSTRUMENTS AND GAUGES

29

TN

30

TN

31

TN

32

TN

AXLE OIL TEMPERATURE

33

TN

ENGINE OIL LEVEL

34

TN

COOLANT LEVEL

35

TN

ENGINE OIL PRESSURE

36

TN

FUEL LEVEL

37

TN

FUEL PUMP

38

GY

LIFT AXLE

39

GY

AIR DRYER HEATER

40

GY

LOW AIR PRESSURE WARNING

CHANGE

28OCT09

REMOTE POWER MODULE

INITIAL RELEASE.

PYROMETER

ENGINE WATER TEMPERATURE ENGINE OIL TEMPERATURE TRANSMISSION OIL TEMPERATURE

REV

A

REFERENCE

61802Y

300422 RELEASE NO.

61802Y

Figure 4

NAME

DRAWN


09MAR09

Circuit Number Identifi cation and Color

S08344-2

PART NO.

AE08058095

S HEET

004


2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2


CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)


CIRCUIT NUMBER

GY

FRONT AXLE ENGAGED

43

GY

P OWE R DI VIDE R L OC K (P DL) WAR NING

44

GY

PARK BRAKE WARNING

45

LTGN

46

GY

POWER TAKEOFF WARNING

47

GY

SPEEDOMETER

48

GY

TACHOMETER

49

GY

DIFF ER ENTIAL LOCK WAR NING

50

YL

LIGHT SWITCH FEED

51

YL

DIMMER S WITCH FEED

52

YL

HEADLIGHT HI - BEAM

53

YL

HEADLIGHT LO - BEAM

54

BN

PARKING / MARKER LIGHTS

55

OR

TURN SIGNAL - FEED

OR YL

OR LTGN

TURN SIGNAL LIGHTS - LEFT TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION) TUR N S IGNAL LIGHTS - R IGHT TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)

BN

CLEARANCE / IDENTIFICATION LIGHTS

59

GY

SOLENOID

60

OR

HAZARD LIGHTS

61

GY

AIR SUSPENSION

62

DKBL

PANEL LIGHTS

63

DKBL

COURTESY / DOME LIGHTS

64

YL

65

OR

66

YL

67

GY

68

BN

69

BN

71

FOG / DRIVING LIGHTS CAB REAR FLOOD LIGHTS DAYTIME RUNNING LIGHT OBS TA CLE AVO IDA NC E / RE MOTE S ENS OR TAIL LIGHTS LICENSE PLATE LIGHT

OR

STOP LIGHTS

RD

STOP LIGHTS (BODY BUILDER CONNECTION)

OR LTBL

BACKUP - LIGHTS BACKUP - LIGHTS (BODY BUILDER CONNECTION)

72

OR

73

LTGN

PWM

74

LTGN

HEATER RECIRC MOTOR

75

LTGN

HEATER BLOWER MOTOR

76

LTGN

AUXILIARY FAN

77

LTGN

AIR CONDITIONER

78

LTGN

79

GY

SEAT BELTS

80

BK

SLEEPER BOX RELAY - FEED

CHANGE

DATE

ANTITHEFT WARNING

58

70

28OCT09

AIR TEMPERATURE

TN

42

57

CHK

DESCRIPTION

41

56

CNA1

COLOR

INITIAL RELEASE.

TR AILE R AUXIL IAR Y F EE D - BAT TE RY

MIRRORS - HEATED, MOTORIZED

REV

A

REFERENCE

61802Y

DRAWN

300422 RELEASE NO.

61802Y

Figure 5

NAME


09MAR09

Circuit Number Identi fi cation and Color (Cont.)

S08344-2

PART NO.

AE08058095

SHEET

005

5

6


2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2


CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)


CIRCUIT NUMBER

COLOR

81

LTGN

82

GY

DESCRIPTION POWER DOOR LOCKS WINDSHIELD WIPER

83

LTGN

POWER WINDOWS

84

LTGN

CIGAR LIGHTER

85

GY

86

LTGN

HORN

87

GY

WINDSHIELD WASHER

88

LTGN

CLOCK / HOURMETER

89

VT

AIR BAG

90

GY

HYDRAULIC BRAKE PUMP

91

VT

92

TN

93

TN

94

GY

ANTILOCK BRAKE SYSTEM

95

TN

EXHAUST EMISSION

96

YL

SNOW PLOW LIGHTS / CRUISE CONTROLS

97

VT

ENGINE CONTROLS - ELECTRONIC

98

BK

DATALINK AND DIAGNOSTICS

RADIO - ENTERTAINMENT / CLOCK

INTERCOMMUNICATION TRANSMISSION CONTROLS - ELECTRONICS AXLE SHIFT CONTROL

99

VT

ACCELERATOR POSITION SENSOR (APS)

100

GY

AIR HOR N (E LE CTR IC SOLENOID ACTUATE D)

101

TN

102

YL

103

LTGN

BODY BUILDER AUXILIARY FE ED

104

DKBL

REMOTE START / STOP

105

LTGN

HEATED SEATS

106

OR

HIGH VOLTAGE ALTER NATOR AC CHARGE

107

GY

INS TR UME NT CLUS TE R E LE CTR ONIC FE ED (5V)

108

GY

BRAKE PAD WEAR SENSOR

109

GY

BRAKE STROKE / SLACK ADJ USTER

110

GY

INS TR UME NT CLUS TE R E LEC TR ONIC GR OUND

111

TN

112

GY

BRAKE APP LICATION AIR FLASH TO PASS

FUEL FILTER RESTR ICTION TRANSDUCER LIFT GATE

PREFIX C AB - I NS TR UME NT P ANE L M ODU LE

B

CAB - DRIVER CONTROL MODULE

C

CAB - HEADER / CLEARANCE LIGHTS

D

CAB - ROOF / REAR PANEL

E

CAB - LEFT DOOR / DOORS

F

CAB - RIGHT DOOR / DOORS

H

CAB - SLEEPER CAB - DASH (OUTSIDE)

J

K L

CHASSIS / FRONT END (CAB DASH PANEL FORWARD) CHASSIS / CENTER S ECTION (CAB DASH PANEL TO CAB R EAR XMBR)

P

CHASSIS / WHEEL BASE SECTION

R

CHASSIS / SUSPENSION / REAR AXLE / AXLES CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS TRAVEL DOORS

U

HOOD MTD HEADLIGHTS / MARKER LIGHTS

V

SLEEPER ROOF / BACK PANEL WIRING

W

WARDROBE CABINET WIRING

CHANGE

DATE

28OCT09

TRANSMISSION

N

T

CHK

ENGINE / RADIATOR

M

S

CNA1

LOCATION

A

INITIAL RELEASE.

REV

A

REFERENCE

61802Y

DRAWN

300422 RELEASE NO.

61802Y

Figure 6

NAME


09MAR09

Circuit Number Identifi cation and Color (Cont.)

S08344-2

PART NO.

AE08058095

S HEET

006


2.7. LAMP BULB CHART, P. 7 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2


LAMP BULB CHART


BULB APPLICATION

CANDLE POWER OR WATT

BACK-UP LIGHT (SUPER 40)

32 CP 3 CP

N/A

COURTESY LIGHT

2 CP

193

CAB DOME LIGHT

12 WATT

211-2

SLEEPE R DOME LIGHT (FLUORESCENT)

15 WATT

F15T8CW

FOG LIGHT

100 WATT

4921-1

MAP LIGHT

3 CP

211-2

27 WATT

STOP, TURN AND TAIL LIGHT (SUPER 40) HEADLIGHTS, HIGH BEAM

65 WATT

HEADLIGHTS, LOW BEAM

55 WATT

LUGGAGE COMPARTMENT LIGHT

4411

15 CP

1003

12 WATT

211-2

READING LIGHT

15 CP

ACCENT LIGHT

12 WATT

CABINET / WARDROBE LIGHT

REV

A

REFERENCE

61802Y

DRAWN

300422 RELEASE NO.

61802Y

912 211-2

2 CP

193

5 WATT

7575

SLEEPER FLOOR LIGHT

Figure 7

194 TL1508

35 WATT

WORK LIGHTS (IN SLEEPE R BACK PANEL)

INITIAL RELEASE.

9006

3357AK

2 CP

BOC WORK LIGHT (DAY CAB)

28OCT09

9005

4 WATT

LICENSE PLATE LIGHT (SUPER 40)

CNA1

TL40248R

27 / 8 WATT

SIDE MARKER (FRONT)

CHANGE

3156

32/2 CP

FRONT MARKER / TURN LIGHT

DATE

TL40204

CLEARANCE & IDENTIFICATION

SIDE MARKER / TURN LIGHT

CHK

BULB TRADE NUMBER

NAME


09MAR09

Lamp Bulb Chart

S08344-2

PART NO.

AE08058095

SHEET

007

7

8


2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 2

RELAY F UNCTION AND WIRING GUIDE


RELAY VIEWED FROM INSER TION END MINIATURE - ISO (1)

RELAY SCHEMATIC ENERGIZING COIL

86

NORMALLY CLOSE D CONTACT

87A

30

87 85

NORMALLY OPE N CONTACT

COMMON CONTACT ENERGIZING COIL

MINIATURE - 280 (1) 30

86

86

30

87

87A

85

87

87A

85

MICRO - 280 (1) 30

86

87A

85

87

MICRO - ISO (1) NORMALLY OPE N CONTACT

ENERGIZING COIL 2

NORMALLY C LOSED CONTACT

5

1

3

3

4 5 1

ENERGIZING COIL

COMMON CONTACT

4

2

MICRO - 4 P IN (1) 30

86

85

87 86

MINI MICRO - 4 P IN (2)

30

87 30

86

85

87

85

NOTES : 1. RELAY CONTAINS A 680 OHM SUPPRESSION RE SISTOR 2. RELAY CONTAINS A 1000 OHM SUPPRES SION RESISTOR CHK

CNA1

DATE

CHANGE

28OCT09

INITIAL RELEASE.

REV

A

REFERENCE

61802Y

DRAWN

300422 RELEASE NO.

61802Y

Figure 8

NAME


09MAR09

Relay Function and Wiring Guide

S08344-2

PART NO.

AE08058095

S HEET

008


2.9. SCHEMATIC SYMBOL CHART, P. 9 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 2

SCHEMATIC SYMBOL CHART


DESCRIPTION

SYMBOL

F

D

E

A

C

B

THROTTLE

IDLE

C

D

A

BATTERY

-

+ E

AMMETER

-

+

ACCEL PEDAL POSN SENSOR

F

DESCRIPTION

SYMBOL

B

ACCEL PEDAL POSN SENSOR

BLUNT CUT CIRCUIT

A A

B

BUSBAR

C

B

AIR DRYER

CIGAR LIGHTER

ALARM TYPE 1

TYPE 2 OR 3

A

A

B

CIRCUIT BREAKER

B

R

G

ALTERNATOR

B

DIODE

CHK

CNA1

DATE

CHANGE

28OCT09

INITIAL RELEASE.

REV

A

REFERENCE

61802Y

DRAWN

300422 RELEASE NO.

61802Y

Figure 9

NAME


19AUG09

Schematic Symbol Chart

S08344-2

PART NO.

AE08058095

SHEET

009

9

10


2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2


SCHEMATIC SY MBOL CHART (CONT)


SYMBOL

DESCRIPTION

DESCRIPTION

SYMBOL

DIODE, LIGHT EMITTING

HORN

FAN SOLENOID BATT

KEY SWITCH OFF IGN

S B

A

FEMALE TER MINAL

ACC

D

C

FUSE

S

I

A

S

OFF

I

A OFF

S

I

A

S

OFF

I

KEY SWITCH, COMPLEX

A OFF

FUSIBLE LINK F

B

A

C

E

FUSES W/ BUSBAR LIGHT W/ SWITCH

GROUND N/ STUD

LIGHT, DOUBLE FILAMENT

HEATER

HOLDER, FUSE W/ BUSBAR

CHK

CNA1

DATE

28OCT09

CHANGE

INITIAL RELEASE.

REV

A

LIGHT, SINGLE FILAMENT

REFERENCE

61802Y

DRAWN

300422 RELEASE NO.

61802Y

Figure 10

NAME


19AUG09

Schematic Symbol Chart (Cont.)

S08344-2

PART NO.

AE08058095

S HEET

010



CHAPTER 2




SYMBOL

DESCRIPTION

DESCRIPTION

SYMBOL

MALE TERMINAL

RESISTOR

B

A

MOTOR

SENDER - FUEL, OIL, TEMP, WATER C

PASS THRU CONNECTION SENSOR, PRESSURE. ABS 6

PRESSURE SWITCH

SENSOR, MAGNETIC

86

30

RELAY, FIVE TERMINAL 87

87A

85

86

30

RELAY, FOUR TERMINAL

SENSOR, YAW

87 85

SOLENOID

B1

RELAY, LATCHING

B2

SOLENOID W/ DIODE

CHK

CNA1

DATE

28OCT09

CHANGE

INITIAL RELEASE.

REV

A

REFERENCE

61802Y

DRAWN

300422 RELEASE NO.

61802Y

Figure 11

NAME


09MAR09


S08344-2

PART NO.

AE08058095

SHEET

011

11

12



CHAPTER 2




SYMBOL

DESCRIPTION

DESCRIPTION

SYMBOL

SWITCH, PUSH BUTTON

SPEAKER

A

S 0 M 2 H 1 O

SPLICE

TERMINATING RESISTOR

C

STUD

B

M

THERMOSTAT

G

VALVE, ETHER BOTTLE

S

S

B

A

START MOTOR W/ TOCP

B

S

B

A VALVE, MODULATOR C

SWITCH, MECHANICAL (NORMALLY OPEN)

A

THERMISTOR

SWITCH, MECHANICAL (NORMALLY CLOSED) B

CHK

CNA1

DATE

28OCT09

CHANGE

INITIAL RELEASE.

REV

A

REFERENCE

61802Y

DRAWN

300422 RELEASE NO.

61802Y

Figure 12

NAME


09MAR09


S08344-2

PART NO.

AE08058095

S HEET

012


3. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 3) 3.1. BATTERY FEED, P. 1 ELEC TRICAL CIRCUIT DIAGRAM CHAPTER

NAVISTAR, INC

3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

BATTERY FEED

NAVISTAR, INC.

WEBASTO HEATER

FUS E F 6-B (1015) A14HF 12RD

A3

B3

MODULE

A75WA 14RD

(5236) CH12_12,13,14

15A

A14HD 12RD

FUSE F11-C (1020) F3 E3 5A

A75T 18LTGN

ENGINE P RE HEAT / NO IDLE HEAT - VALVE #1B RELAY

@A75TR 18LTGN

NO IDLE HEAT CONTROL (1017) CH12_10

(1115M / 1018) CH12_06,10

FUS E F3-D (1012)

2 0 _ 3 H C

4 0 , 2 0 _ 3 H C

3 0 _ 3 H C

C4

D4

A14HA 12RD

(A58J )

TRAILER MARKER LIGHT RELAY (1012) CH9_ 13

(A68J )

TRAILER TAIL LIGHT RELAY (1012) CH9_ 13

(A70J )

TRAILER STOP LIGHT RELAY (1016) CH9_ 13

20A

FUS E F 3-B (1012) D2

A14HB 12RD

A14HC 12RD

C2

20A FUS E F7-D (1016) E4 F4 30A

FUS E F 8-B (1017)

W/ WABCO ABS

E2

F2

A14HE 12RD

A94AY 14GY

15A/30A

FUS E F 1-B (1010) E2 F2

X W 4 D 4 D R 1 6 1 R A 6 A * * *

A14FA 12RD

D T D H R 4 R 4 1 8 1 A 8 A

A14FB 12RD A14FC 12RD

A14FD 12RD

A14F 8RD

A14 6RD

5A

WABCO ABS CONTROLLER (1420) CH10_ 13

A94AY 12GY

ABS #1 (1400) CH10_ 07

A75D 18LTGN

HVAC CONTROLLER (1200) CH12_ 02

W/ BENDIX ABS

IGNITION R ELAY # 1 (1011 / 1013) CH3_ 05

FUSE F2-A (1011) F1 E1 (A56J ) 15A FUS E F 2-C (1011) E3 F3 (A57J ) 15A

TRAILER LEFT TURN RELAY (1011) CH9_ 13 TRAILER RIGHT TURN RELAY (1011) CH9_ 13

FUSE F2-E (1011) C1

A14FF

D1

12RD

FUSE HOLDER W/ DOUBLE 100A FUSE

A86P 18LTGN

RADIO CONNECTOR (1300) CH4_ 18

A86AF 18LTGN

REMOTE RADIO

A4

B4

A14FE 12RD

30A

(1220) CH12_ 03

FUSE F2-G (1011) C3

A14JA 12RD

BLOCK TYP E FUSE 200A

D3

D1

A14J B 12RD

IGNITION SWITCH (1100M) C H3_05,09 CH5_01,02

C1

A98H 18BK

DIAGNOSTIC CONNECTOR

(1650) CH3_ 10,11,18,20

A94TC 12GY

AUXILIARY TRAILER RELAY (1016) CH10_06

E4

F4

12RD

18RD

A15

10A

A14J C

GAUGE CL USTE R #1 (1500) CH8_10, C H9_16

A14EE 16RD

15A

FUS E F8-D (1017)

-

HVAC LP M

A75 12LTGN

FUS E F 3-A (1012)

+

(5303) CH4_32,33

FUSE F6-A (1015)

J D 4 R 1 8 A

D R 2

10A

A94TV 12GY

30A

TRAILER ABS ECU (1017) CH10_ 06

A94T

BATTERY

ABS TRAILER SOCKET (9902) CH10_06

12GY

FUS E F8-H (1017) A14JD 12RD

A4

B4

* DUAL BATTERY FE ED N/ LOAD SHEDDING ** DUAL BATTERY FEED W/ LOAD SHEDDING @ W/ NO IDLE HEAT ONLY

BATTERY GND (ON LEFT SIDE OF FRAME RAIL) CHK

DATE

CHANGE

M448 14NOV11 ADDED FUSE F 6-B.

REV

D

REFERENCE

74016A

DRAWN

NAME

300422 RELEASE NO.

61802Y

Figure 13

EGR VALVE RELAY (1020) CH7_ 06

A97VT 12PL

15A


09MAR09

Battery Feed

S08344-2

PART NO.

AE08058096

SHEET

001

13

14


3.2. BATTERY FEED (CONT.), P. 2 ELEC TRICAL CIRCUIT DIAGRAM CHAPTER

NAVISTAR, INC

3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

BATTERY FE ED (CONT)

NAVISTAR, INC.

FUS E F6-D (1015) A14RA 12RD

B1

FUEL HEATER RELAY (1015) CH8_05

A19V 16GY

A1

20A

FUS E F 7-B (1016) A14RB 12RD

PARK BRAKE PRESSURE SWITCH (8454) CH10_ 06

A72E 18OR

E2

F2

A72A 12OR

25A/10A

AUXILIARY TRAILER

A14BA 14RD

RELAY (1016) CH9_ 16

A14SC 12RD

FUS E F 7-A (1016) F1

A14RD 12RD

FUS E F10-B (1019) F2 E2

CH3_03

(5000) CH13_01,02,04 CH12_12,14 CH9_ 18,19,24

A14SAC 12RD

CUSTOMER ACCE SSOR IES #1 (1019) CH4_ 26

30A

FUS E F11-A (1020) F1 E1

A14NE 12RD

1 0 _ 3 H C

A14VA 10RD

30A

A14RC 12RD

3 0 _ 3 H C

SLEEPER P OWER

E1

CUSTOMER ACCESSORY CONTROL

A14SB 18RD

5A

SP ARE '2' (1113M) CH4_ 27 CUSTOMER ACCESSORY CONTROL

A14SA 18RD

SP ARE '1' (1112M) CH4_ 26

FUS E F 1-C (1010)

Y M 4 D 4 D 1 R 1 R A 6 A 8 * *

F3

E3

A14KB 12RD

FLOOR LIGHT RELAY (1010) CH9_ 17

A63JV 18DKBL

5A B D K R 4 2 1 1 A

FUS E F1-D (1010)

N D R D 4 R 4 R 1 8 1 8 A A

W 4 D 1 R 6 A *

F4

E4

A14KA 12RD A14KF 12RD

ACCESS ORY F EED RE LAY #2, 4 (1011 / 1013) CH3_ 09

FUS E F 3-C (1012) D3

**A14KK 12RD 14RD

A14KD 12RD

C3

A86P 16LTGN

15A

*A14KK

A14K 8RD

SECONDARY INSTRUMENT CLUSTER (1502) CH8_ 11

A14EF 18RD

5A

AUX POWER SOURCE

(1901) CH4_ 02

FUS E F 2-B (1011) E2

F2

A84 16LTGN

15A

A14EF 18RD

FUS E F2-F (1011) CH3_01

A14KC 12RD

A14T 8RD

C2

D2

CHK

DATE

CHANGE

M448 14NOV11 UPDATED REFERENCE

REV

C

REFERENCE

74016A

(1922) CH4_ 13 1TB1 +BATT ER Y TRIP MASTER (5927) CH9_ 07

A14NN 18RD

TELEMATICS MODULE J 1 (1963) CH4_ 07

A14EB 18RD

MOTIENT MOBILE MAX POWER (5904) CH4_ 31

A14EA 16RD

XATA CONNECTOR (1910) CH4_ 16 XATA CONNECTOR (5940) CH4_ 17

A14ED 16RD

QUALCOMM OMNIVISION POWER (1918) CH4_ 29 QUALCOMM TMCT (1923 / 5902) CH4_09,11 QUALCOMM IMCT (1920 / 5900) CH4_12,14 XATA CONN (5940) CH4_17

A14ED 18RD

DRAWN

NAME

300422 RELEASE NO.

CH12_13 FOR AUTO START/STOP .

QUALCOMM

A14SD 18RD

10A

* DUAL BATTERY FE ED N/ LOAD SHEDDING ** DUAL BATTERY FEED W/ LOAD SHEDDING

CIGAR LIGHTER (1903) CH4_ 02

61802Y


09MAR09

Figure 14 Battery Feed (Cont.)

S08344-2

PART NO.

AE08058096

SHEET

002

ProStar® Chassis Built June 14, 2010 and After - ELECTRICAL CIRCUIT DIAGRAMS S08344

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