5500 , 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 to February 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS

SERVICE MANUAL

SERVICE MANUAL SECTION 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS Model: 5500i Start Date: 12/01/2005 End Date: 02/28/2007 Model: 5600i Start Date: 12/01/2005 End Date: 02/28/2007 Model: 5900i Start Date: 12/01/2005 End Date: 02/28/2007 Model: 9200i Start Date: 12/01/2005 End Date: 02/28/2007 Model: 9400i Start Date: 12/01/2005 End Date: 02/28/2007 Model: 9900i Start Date: 12/01/2005 End Date: 02/28/2007 S08316 11/03/2006

S08316 Copyright © 11/03/2006 International Truck and Engine Corporation

5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 and After — ELECTRICAL CIRCUIT DIAGRAMS

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Table of Contents

1. INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .1 1.1. CIRCUIT IDENTIFICATION CHART, P. 1. .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . .1 1.2. CIRCUIT IDENTIFICATION CHART, P. 2. .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . .2 1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..3 1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..4 1.5. SCHEMATIC SYMBOLS, P. 5.. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . ..5 1.6. RELAY PINOUT, FUNCTION DATA AND SEALED RELAY, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 1.7. LAMP BULB CHART, P. 7. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . ..7 2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 2.1. START FEED, P. 1. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . ..8 2.2. ACCESSORY, P. 2. .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . ..9 2.3. BATTERY, P. 3. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. .10 2.4. BATTERY, B2, P. 4. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . ..11 2.5. BATTERY, B2 (CONT.), P. 5. .. .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . ..12 2.6. 3+1 BATTERY SYSTEM, P. 6. .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. .13 2.7. GROUND ADAPTER COMPOSITE, P. 7. .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . .14 2.8. GROUND STUD COMPOSITE, P. 8.. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..15 2.9. GROUND STUD COMPOSITE, P. 9.. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..16 2.10. IGNITION, P. 10. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . .17 2.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11. . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . .18 3. 12 VOLT CHARGING AND CRANKING SYSTEM (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 3.1. W/CAT AND CUMMINS ENGINES, P. 1. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . .19 3.2. W/OVERCRANK PROTECTION W/CAT AND CUMMINS ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . .20 3.3. W/I6 HEUI ENGINE, P. 3. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. ..21 3.4. W/OVERCRANK PROTECTION W/I6 HEUI, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 3.5. W/CAT AND CUMMINS ENGINES AND W/1GA CHARGING CIRCUIT, P. 5. . . . . . . . . . . . . . . . . . . . . .23 4. ENGINE SYSTEMS (CHAPTER 4). .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. ..24 4.1. CATERPILLAR C10, C11, C12, C13, C15, AND C16 CRUISE CONTROL, P. 1. .. .. .. . .. .. .. . .. ..24 4.2. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE BRAKE, P. 2. . . . . . . . . . . . . . . . . . . . . .25 4.3. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE CONTROLS, P. 3. . . .. . .. . . .. . . .. .26 4.4. CUMMINS ISM, ISX CRUISE CONTROL, P. 4. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..27 4.5. CUMMINS ISM, ISX ENGINE BRAKE, P. 5. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . .28 4.6. CUMMINS ISM , ISX — ENGINE CONTROLS, P. 6. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . ..29 4.7. CUMMINS AHD AND ISM – ENGINE CONTROLS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 4.8. I6 HEUI — CRUISE CONTROL, P. 8. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. .31 4.9. I6 HEUI — ENGINE BRAKE, P. 9. .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . .32 4.10. I6 HEUI — ENGINE CONTROLS, P. 10. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. .33 4.11. I6 HEUI — MODULE POWER AND GROUND SYSTEM, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 4.12. I6 HEUI — ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 12. . .. . . .. . .. .35 4.13. I6 HEUI — SURGE TANK AND EXHAUST BRAKE SOLENOID, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . .36 5. FANS (CHAPTER 5). .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. .37 5.1. HORTON AND KYSOR ENGINE FAN WITH CAT C10, C11, C12, C13, C15 AND C16 W/ AND N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

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5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 and After — ELECTRICAL CIRCUIT DIAGRAMS 5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS ISM, ISX W/ AND N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 2. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 5.3. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 3.. .. . .. . .. .. . .39

6. GAUGES AND SYSTEMS (CHAPTER 6). .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .40 6.1. 4X2 REAR AXLE OIL TEMPERATURE GAUGE, P. 1. . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. .40 6.2. 6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2. . . . .. . . . .. . . . ..41 6.3. ENGINE OIL PRESSURE GAUGE, P. 3. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . ..42 6.4. ENGINE OIL TEMPERATURE GAUGE, P. 4. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .43 6.5. ENGINE WATER TEMPERATURE GAUGE, P. 5. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .44 6.6. FUEL LEVEL GAUGE, P. 6. . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. .45 6.7. PYROMETER GAUGE, P. 7. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .46 6.8. SPEEDOMETER GAUGE — TACHOMETER GAUGE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 6.9. TRANSMISSION OIL TEMPERATURE GAUGE, P. 9. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .48 6.10. VOLTMETER GAUGE, P. 10.. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .49 6.11. ETHER START, P. 11. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . ..50 6.12. MANIFOLD PRESSURE GAUGE, P. 12. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .51 7. WARNING LIGHTS (CHAPTER 7). . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .52 7.1. AIR SUSPENSION RELEASE WARNING LIGHT, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 7.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2.. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .53 7.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 7.4. LOW AIR PRESSURE WARNING LIGHT, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 7.5. LOW FUEL LEVEL WARNING LIGHT, P. 5.. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . ..56 7.6. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . .57 7.7. DIFFERENTIAL LOCK WARN LIGHT — 4X2, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 7.8. DIFFERENTIAL LOCK WARN LIGHT — 6X4, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 8. CAB ACCESSORIES (CHAPTER 8). . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. .60 8.1. CIGAR LIGHTER, P. 1. . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . ..60 8.2. CLOCK, P. 2.. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .61 8.3. ELECTRIC WINDOW — RIGHT, P. 3. . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . .62 8.4. ELECTRIC WINDOW — RIGHT AND LEFT, P. 4.. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .63 8.5. DEFROSTER FAN(S), P. 5. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . ..64 8.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6. . . . . . . . . . . . .65 8.7. HORN, P. 7. .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..66 8.8. MIRROR LIGHTS AND HEATED MIRRORS, P. 8. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .67 8.9. RIGHT MOTORIZED MIRROR, P. 9.. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .68 8.10. DUAL AXIS MOTORIZED MIRRORS, P. 10. .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . ..69 8.11. POWER SOURCE (CB), P. 11.. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .70 8.12. RADIO-CB ACCOMMODATION PACKAGE, P. 12. . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . .71 8.13. RADIO-CAB, SPEAKERS, P. 13.. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .72 8.14. OWNER/OPERATOR SPARE SWITCH, P. 14. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .73 8.15. ELECTRIC LOCK — RIGHT AND LEFT, P. 15. .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .74 8.16. INTERVISION DISPLAY, P. 16.. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .75 8.17. EATON VORAD — COLLISION AVOIDANCE, P. 17. .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..76 8.18. EATON VORAD — COLLISION AVOIDANCE, P. 18. .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..77 8.19. TEMPERATURE/COMPASS DISPLAY, P. 19. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .78 8.20. ROAD RELAY IV, P. 20.. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .79 8.21. HEATED SEAT — DRIVER, P. 21. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .80 8.22. HEATED SEAT — PASSENGER, P. 22. . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. .81 9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. .82 S08316


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9.1. AIR DRYER, P. 1. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. ..82 9.2. ABS/ATC (BENDIX), P. 2. .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. .83 9.3. ABS/ATC (BENDIX) (CONT.), P. 3. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. ..84 9.4. ABS/ATC (BENDIX) (CONT.), P. 4. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. ..85 9.5. ABS/ATC (WABCO), P. 5. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ..86 9.6. ABS/ATC (WABCO) (CONT.), P. 6. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . .87 9.7. ABS/ATC (WABCO) (CONT.), P. 7. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . .88 9.8. TRAILER CONNECTION — BACK OF SLEEPER MOUNTED W/TRACTOR ABS, P. 8. . . .. . .. .89 9.9. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED, P. 9. .. .. .. . .. .. ..90 9.10. TWO SPEED AXLE WIRING, P. 10.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. .91 9.11. TRUCK BODY CONNECTION, P. 11. .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . .92 9.12. TRAILER CONNECTION N/SLEEPER — BACK OF CAB MOUNTED, P. 12. . . . . . . .. . . . .. . . .. . .93 9.13. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED W/5000, P. 13. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. ..94 9.14. MERITOR G SERIES TRANSMISSION, P. 14. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . ..95 9.15. EATON AUTOSHIFT TRANSMISSION — CAB WIRING, P. 15. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . .96 9.16. EATON AUTOSHIFT TRANSMISSION — TRANSMISSION WIRING, P. 16. . . . . . . . . . . . . . . . . . . . .97 9.17. EATON LIGHTNING TRANSMISSION — TRANSMISSION WIRING, P. 17. . . . .. . . . . . . . . . . . . . . . .98 9.18. EATON ULTRASHIFT/DM2 — TRANSMISSION WIRING, P. 18. .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . ..99 9.19. EATON ULTRASHIFT/DM2 — TRANSMISSION WIRING (CONT.), P. 19. . . .. . . . . .. . . . . . .. . . . . .100 9.20. EATON ULTRASHIFT/DM2 AND COBRA SHIFTER, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101 9.21. ABS6/ATC BENDIX AIR, P. 21.. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .102 9.22. ABS6/ATC BENDIX AIR, P. 22.. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .103 9.23. ABS6/ATC BENDIX AIR, P. 23.. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .104 9.24. ABS6 ADVANCE ECU, W/BENDIX RSP, P. 24. . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .105 9.25. EATON AUTOSHIFT 3, P. 25.. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .106 9.26. EATON AUTOSHIFT 3, P. 26.. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .107 9.27. EATON AUTOSHIFT 3 W/PUSH BUTTON SHIFTER, P. 27.. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .108 9.28. EATON AUTOSHIFT 3 W/COBRA SHIFTER, P. 28. . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .109 10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10). .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ..110 10.1. AUXILIARY CIRCULATION FAN (LOW ROOF), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110 10.2. AUXILIARY CIRCULATION FAN (HIGH ROOF), P. 2. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .111 10.3. AUXILIARY CIRCULATION FAN (SKYRISE), P. 3. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .112 10.4. BUNK FLUORESCENT AND READING LIGHTS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113 10.5. BUNK SPEAKERS, P. 5. .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . .114 10.6. LUGGAGE COMPARTMENT LIGHTS, P. 6. . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. .115 10.7. POWER SOURCE, P. 7. . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. .116 10.8. REFRIGERATOR WIRING, P. 8.. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. ..117 10.9. TV/VCR WIRING, P. 9. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . ..118 10.10. OVERHEAD CABINETS, ACCENT LIGHTS, P. 10. . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . .119 10.11. OPTIONAL SLEEPER MOUNTED RADIO CONTROLS, P. 11.. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .120 10.12. SHORE POWER WIRING (08WET) NOT WITH INVERTER, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .121 10.13. SHORE POWER WIRING (08WET) WITH INVERTER (08WES), P. 13. . . . . . . . . . . . . . . . . . . . . . . .122 11. LIGHT SYSTEMS (CHAPTER 11). . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .123 11.1. BACK-UP LIGHTS, P. 1.. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .123 11.2. CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .124 11.3. CAB CLEARANCE AND IDENTIFICATION LIGHTS, P. 3.. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .125 11.4. WORK LIGHT N/SLEEPER, P. 4. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .126 11.5. CAB DOME, READING AND COURTESY LIGHTS N/SKYRISE, P. 5. . . . . . . . . . . . .. . . . . . . . . . . . . .127 11.6. CAB DOME, READING AND COURTESY LIGHTS W/SKYRISE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . .128 11.7. DAYTIME RUNNING LIGHTS (DRL) — USA, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129 S08316

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5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 and After — ELECTRICAL CIRCUIT DIAGRAMS 11.8. FOGLIGHTS — CAB/FRONT END EFFECTS, P. 8. . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . .130 11.9. HEADLIGHT SWITCH AND DIMMER SWITCH WIRING, P. 9. . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . .131 11.10. HEADLIGHTS, P. 10.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. .132 11.11. PANEL LIGHTS, P. 11. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . .133 11.12. PARK/TURN/SIDE MARKER LIGHTS — WITH DRL, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134 11.13. SPOTLIGHT, P. 13. . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . .135 11.14. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 14. . . . . . . . . . . . . . . .136 11.15. WORK LIGHT W/SLEEPER, P. 15. .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. .137

12. HEATER AND AIR CONDITIONER (CHAPTER 12). . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . .138 12.1. AIR CONDITIONER — CAB, P. 1. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .138 12.2. HEATER — CAB, P. 2. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. ..139 12.3. HEATER — BUNK AUXILIARY BLOWER, P. 3. . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140 12.4. HEATER — BUNK W/STANDARD TEMPERATURE CONTROL, P. 4. . .. . .. .. . .. .. . .. .. . .. .. . ..141 12.5. HEATER — BUNK W/THERMOSTAT TEMPERATURE CONTROL, P. 5. . . . . . . . . . . . . . . . . . . . . . .142 12.6. LOWERED HEATER BOX, P. 6. .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . ..143 12.7. AUX HEATER, P. 7. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. .144 12.8. APU SYSTEM: DISTRIBUTION BOX, P. 8. . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. .145 12.9. APU SYSTEM: DISTRIBUTION BOX, P. 9. . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. .146 12.10. APU SYSTEM, P. 10. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . ..147 13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . .148 13.1. LEFT GAUGE CLUSTER (CONNECTOR 423), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .148 13.2. LEFT GAUGE CLUSTER (CONNECTOR 424), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .149 13.3. LEFT GAUGE CLUSTER — GAUGE INFORMATION, P. 3. .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. .150 13.4. LEFT GAUGE CLUSTER — TERMINAL INFORMATION, P. 4. . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . .151 13.5. LEFT GAUGE CLUSTER — TERMINAL INFORMATION, P. 5. . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . .152 13.6. RIGHT GAUGE CLUSTER (CONNECTOR 420), P. 6.. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. ..153 13.7. RIGHT GAUGE CLUSTER — GAUGE INFORMATION, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154 13.8. RIGHT GAUGE CLUSTER — TERMINAL INFORMATION, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155 13.9. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION, P. 9. . . . . . . . . . . . .156 13.10. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION, P. 10.. .. . .. .. ..157 13.11. CONNECTOR COMPOSITES (1), (2), (3), P. 11. .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . ..158 13.12. CONNECTOR COMPOSITES (4), (9), (11), (15), (20), (27), P. 12. . .. .. . .. .. . .. .. . .. .. . .. .. . .. ..159 13.13. CONNECTOR COMPOSITES (40), (41), (42), (43), (48), (65), P. 13.. .. .. .. .. .. .. .. .. .. .. .. .. ..160 13.14. CONNECTOR COMPOSITES (66), (71), (72), (76), (77), (94), P. 14.. .. .. .. .. .. .. .. .. .. .. .. .. ..161 13.15. CONNECTOR COMPOSITES (100), (100A), (105), (111), (112), (113), (115), P. 15. . . . . . . . . .162 13.16. CONNECTOR COMPOSITES (116), (117), (118), (127A), (128), P. 16. . . .. . . . . . . . . . . . . .. . . . . . .163 13.17. CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146), (147), (148), P. 17. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..164 13.18. CONNECTOR COMPOSITES (149), (150), (151), (152), (161), (162), P. 18. .. . . . .. . . . .. . . . .. .165 13.19. CONNECTOR COMPOSITES (165), (166), (167), (170), (171), (180), P. 19. .. . . . .. . . . .. . . . .. .166 13.20. CONNECTOR COMPOSITE (190), P. 20.. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. ..167 13.21. CONNECTOR COMPOSITES (196), (199), (200), (201), (209), (211), (214), (216), P. 21. .. .168 13.22. CONNECTOR COMPOSITES (217), (218), (220), (221), P. 22. . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . .169 13.23. CONNECTOR COMPOSITES (227), (228), (229), P. 23. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. ..170 13.24. CONNECTOR COMPOSITES (230), (231), (236), (241), P. 24. . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . .171 13.25. CONNECTOR COMPOSITES (243), (244), (249), (250), (251), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . .172 13.26. CONNECTOR COMPOSITES (252), (260), (267), P. 26. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. ..173 13.27. CONNECTOR COMPOSITES (268), (273), (275), (278), (282), (289), P. 27. .. . . . .. . . . .. . . . .. .174 13.28. CONNECTOR COMPOSITES (290), (291), (292), (293), (294), (296), P. 28. .. . . . .. . . . .. . . . .. .175 13.29. CONNECTOR COMPOSITES (298), (299), (311), (312), (313), (315, 316), P. 29. . . . . . . . . . . . .176 13.30. CONNECTOR COMPOSITES (316), (318), (320), (321), (322), (323), P. 30. .. . . . .. . . . .. . . . .. .177 S08316


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13.31. CONNECTOR COMPOSITES (325), (345), (350), (351), (352), (353), (354), P. 31. . . . . . . . . . .178 13.32. CONNECTOR COMPOSITES (355), (360), (363), (379), (393), (396), P. 32. . . . .. . . . .. . . . .. . . .179 13.33. CONNECTOR COMPOSITES (400), (402), (403), (404), (406), (409), P. 33. . . . .. . . . .. . . . .. . . .180 13.34. CONNECTOR COMPOSITES (417), (420), (421), P. 34.. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .181 13.35. CONNECTOR COMPOSITES (422), (423), (424), (425), (426), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . .182 13.36. CONNECTOR COMPOSITES (427), (428), (429), (430), P. 36. . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .183 13.37. CONNECTOR COMPOSITES (433), (434), (435), P. 37.. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .184 13.38. CONNECTOR COMPOSITES (436), (437), (440), (441), (442), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . .185 13.39. CONNECTOR COMPOSITES (453), (454), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186 13.40. CONNECTOR COMPOSITES (455), (456), (460), (462), P. 40. . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .187 13.41. CONNECTOR COMPOSITES (462), (463), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188 13.42. CONNECTOR COMPOSITES (463), P. 42. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .189 13.43. CONNECTOR COMPOSITES (464), P. 43. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .190 13.44. CONNECTOR COMPOSITES (464), (465), (466), (468), (470), (1000), P. 44. . . . . . . . . . . . . . . . .191 13.45. CONNECTOR COMPOSITES (474), (480), (481), (482), (483), (489), P. 45. . . . .. . . . .. . . . .. . . .192 13.46. CONNECTOR COMPOSITES (491), (492), (494), (495), (497), (498), (499), (501), P. 46. . .193 13.47. CONNECTOR COMPOSITES (502), (503), (504), (506), P. 47. . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .194 13.48. CONNECTOR COMPOSITES (509), (511), (512), (513), (514), (515), P. 48. . . . . . . . . . . . . . . . . . .195 13.49. CONNECTOR COMPOSITES (517), (520), (521), (522), (523), (524), (525), (526), P. 49. . .196 13.50. CONNECTOR COMPOSITES (528), (529), (530), (531), (550), (560), (562), (574), P. 50. . .197 13.51. CONNECTOR COMPOSITES (575), (576), (577), (578), (579), (582), P. 51. . . . .. . . . .. . . . .. . . .198 13.52. CONNECTOR COMPOSITES (584), (585), (587), P. 52.. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .199 13.53. CONNECTOR COMPOSITES (592), (592F), (593), (594), (600), P. 53. . . . .. . . .. . . .. . . .. . . .. . . .200 13.54. CONNECTOR COMPOSITES (603), (604), (605), (606), (607), (610), (611), P. 54. . . . . . . . . . .201 13.55. CONNECTOR COMPOSITES (612), (613), (640), (642), (643), (659), P. 55. . . . .. . . . .. . . . .. . . .202 13.56. CONNECTOR COMPOSITES (662), (675), (676), (690), P. 56. . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .203 13.57. CONNECTOR COMPOSITES (720), (753), (755), (766), (767), (768), P. 57. . . . .. . . . .. . . . .. . . .204 13.58. CONNECTOR COMPOSITES (769), (770), (771), (774), (775), (776), (777), (778), (789), P. 58.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .205 13.59. CONNECTOR COMPOSITES (791), (823), (851), (854), (884), (885), (887), P. 59. . . . . . . . . . .206 13.60. CONNECTOR COMPOSITES (904), (905), (906), P. 60.. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .207 13.61. CONNECTOR COMPOSITES (907), (909), (912), (913), (914), (915), (916), (918), P. 61. . .208 13.62. CONNECTOR COMPOSITES (922), (923), (925), P. 62.. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .209 13.63. CONNECTOR COMPOSITES (926), (930), (935), (936), (937), P. 63. . . . . . . . . . . . . . . . . . . . . . . . . .210 13.64. CONNECTOR COMPOSITES (938), (939), (940), (941), (942), P. 64. . . . . . . . . . . . . . . . . . . . . . . . . .211 13.65. CONNECTOR COMPOSITES (955), (956), (962), (963), (992), (993), (994), P. 65. . . . . . . . . . .212 13.66. CONNECTOR COMPOSITES (995–999), (1000), (1033), (1034), P. 66. .. . . .. . . .. . .. . . .. . . .. . .213 13.67. CONNECTOR COMPOSITES (1039), (1040), (1041), (1042), (1043), (1044), P. 67. . . . . . . . . .214 13.68. CONNECTOR COMPOSITES (1045), (1046), (1047), (1048), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . .215 13.69. CONNECTOR COMPOSITES (1049), (1050), (1051), P. 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216 13.70. CONNECTOR COMPOSITES (1053), (1054), (1056), (1057), P. 70. . . . . . . . . . . . . . . . . . . . . . . . . . . .217 13.71. CONNECTOR COMPOSITES (1058), (1059), (1060), (1084), (1085), (1086), (1088), (1090F), P. 71. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .218 13.72. CONNECTOR COMPOSITES (1090M), (1091), (1093), (1094), (1095), P. 72. . . . . . . . . . . . . . . . .219 13.73. CONNECTOR COMPOSITES (1097), (1098), (1099), (1108), P. 73. . . . . . . . . . . . . . . . . . . . . . . . . . . .220 13.74. CONNECTOR COMPOSITES (1110), (1112), (1113), (1125), (1126), P. 74. . . . . . . . . . . . . . . . . . . .221 13.75. CONNECTOR COMPOSITES (1127), (1128), (1130), (1135), P. 75. .. . .. . .. . .. . .. . .. . .. . .. . .. . .222 13.76. CONNECTOR COMPOSITES (1137), (1138), (1139), (1140), (1141), P. 76. .. . . .. . . . .. . . . .. . . .223 13.77. CONNECTOR COMPOSITES (1155), (1156), (1157), (1158), (1159), (1170), P. 77. . . . . . . . . . .224 13.78. CONNECTOR COMPOSITES (1171), (1188), (1189), AND JUNCTION POINTS J7 AND J4, P. 78.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .225 13.79. CONNECTOR COMPOSITES (1190), (1193), (1194), (1195), (1223), (1224), (1225), P. 79.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .226 S08316

vi

5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 and After — ELECTRICAL CIRCUIT DIAGRAMS 13.80. CONNECTOR COMPOSITES (1227), (1229), (1239A, B, C), (1239), (1240), P. 80. . . . . . . . . .227 13.81. CONNECTOR COMPOSITES (1241), (1243), (1244), (1258), (1260), (1261), P. 81. . . . . . . . . .228 13.82. CONNECTOR COMPOSITES (1262), (1263), (1264), (1265), (1279), P. 82. . . . . . . . . . . . . . . . . . .229 13.83. LEFT BLANK INTENTIONALLY, P. 83. . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . .230 13.84. CONNECTOR COMPOSITE (1285), P. 84.. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . .231 13.85. CONNECTOR COMPOSITES (1286), (1287), (1288), (1289), (1290), P. 85. . . . . . . . . . . . . . . . . . .232 13.86. CONNECTOR COMPOSITES (1304), (1305), (1306), (1307), (1308), (1309M), P. 86. . . . . . . .233 13.87. CONNECTOR COMPOSITES (1310), (1311), (1312), (1313), (1315), (1316OL), (1316PL), P. 87. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..234 13.88. CONNECTOR COMPOSITES (1321), (1322), (1323), (1324), (1327), (1328), P. 88. . . . . . . . . .235 13.89. CONNECTOR COMPOSITES (1331), (1332), P. 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236 13.90. CONNECTOR COMPOSITES (1348), (1349), P. 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237 13.91. CONNECTOR COMPOSITES (1360), (1361), (5710L), P. 91. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. ..238

14. POWER DISTRIBUTION LAYOUT (CHAPTER 14). . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . ..239 14.1. POWER DISTRIBUTION CENTER, FUSE AND CIRCUIT BREAKER LOCATION, P. 1. . . . . .239 14.2. FUSE AND CIRCUIT BREAKER LOCATION (CONT.), P. 2.. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. ..240 14.3. RELAY LOCATION, P. 3. .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. .241 14.4. PRO SLEEPER FUSE INDEX, P. 4.. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. ..242

S08316


1. INSTRUCTIONS AND CHARTS (CHAPTER 1) 1.1. CIRCUIT IDENTIFICATION CHART, P. 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT NUMBER

CIRCUIT NUMBER

DESCRIPTION - COLOR

1

GENERATOR - FIELD - LIGHT BLUE

37

2

GENERATOR - CHARGE - RED

38 39

AIR DRYER - GRAY

4

40

LOW AIR PRESSURE WARNING - GRAY

5

41

OUTSIDE AIR TEMP/COMPASS - TAN

6

42

FRONT AXLE - GRAY

43

POWER DIVIDER LOCK (PDL) - GRAY

8

44

PARK BRAKE WARNING - GRAY

9

45

ANTI-THEFT WARNING - LIGHT GREEN

10

46

POWER TAKE-OFF WARNING - GRAY

ALTERNATOR - RESISTANCE - RED

11

GROUND - WHITE

47

SPEEDOMETER - GRAY

12

ACCESSORY FEED - LIGHT BLUE

48

TACHOMETER - GRAY

13

IGNITION FEED - PINK

49

DIFFERENTIAL LOCK - GRAY

14

BATTERY FEED - RED

50

LIGHT SWITCH FEED - YELLOW

15

KEY SWITCH FEED - RED

16

51

DIMMER SWITCH - YELLOW

52

HEADLIGHT - HIGH BEAM - YELLOW

17

STARTER CONTROL - PINK

53

HEADLIGHT - LOW BEAM - YELLOW

18

GLOW PLUG/PRE-HEATER - PINK

54

PARKING/MARKER LIGHTS - BROWN

19

ENGINE SHUT-OFF - GRAY

55

TURN SIGNAL - ORANGE

56

TURN SIGNAL LIGHTS - LEFT - ORANGE

20 21

ETHER START - TAN

22

JKP

FUEL PUMP - TAN HEATED SEAT - LIGHT GREEN

3

7

CHK

DESCRIPTION - COLOR

57

TURN SIGNAL LIGHTS - RIGHT - ORANGE

58

CLEARANCE AND IDENTIFICATION LIGHTS - BROWN

23

ENGINE COOLING - TAN

59

24

ENGINE BRAKE GRAY

60

HAZZARD LIGHTS - ORANGE

25

PYROMETER - TAN

61

AIR SUSPENSION - GRAY

26

AMMETER - TAN

62

PANEL LIGHTS - DARK BLUE

27

VOLTMETER - TAN

63

COURTESY AND DOME LIGHTS - DARK BLUE

28

INSTRUMENT FEED - TAN

64

AUXILIARY LIGHTS - YELLOW

29

ENGINE WATER TEMPERATURE - TAN

65

5TH WHEEL/WORK LIGHT - ORANGE

30

ENGINE OIL TEMPERATURE - TAN

66

DAYTIME RUNNING LIGHTS - YELLOW

31

TRANSMISSION OIL TEMPERATURE - TAN

67

32

AXLE OIL TEMPERATURE - TAN

68

33

ENGINE OIL LEVEL - TAN

69

LICENSE PLATE LIGHT - BROWN

34

WATER LEVEL - TAN

70

STOP LIGHTS - ORANGE

35

ENGINE OIL PRESSURE - TAN

71

BACK-UP LIGHTS - ORANGE

36

FUEL LEVEL - TAN

72

TRAILER AUXILIARY - ORANGE

DATE

4MAR02

CHANGE

ADDED DESC AT 38 & 41.

REV

REFERENCE

A

55093F

DRAWN

RROEPKE RELEASE NO.

P52600M

TAIL LIGHTS - BROWN

NAME

INSTRUCTIONS AND CHARTS FOR ALL MODELS DATE

29JUL98

Figure 1 Circuit Identification Chart, page 1

S08316

PART NO.

AE08-52011

SHEET

01

1

2


1.2. CIRCUIT IDENTIFICATION CHART, P. 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR


CIRCUIT NUMBER

CIRCUIT NUMBER

DESCRIPTION - COLOR

COLLISION AVOIDANCE SYSTEM - LIGHT BLUE

73 74

DESCRIPTION - COLOR

87

WINDSHIELD WASHER - GRAY

88

CLOCK/HOURMETER - LIGHT GREEN

75

HEATER BLOWER MOTOR - LIGHT GREEN

89

76

AUXILIARY FAN - LIGHT GREEN

90

77

AIR CONDITIONER - LIGHT GREEN

91

INTERCOMMUNICATIONS - VIOLET

78

MIRRORS - HEATED * MOTORIZED - LIGHT GREEN

92

TRANSMISSION (ELECTRONIC) - TAN

79

SEAT BELTS - LIGHT GREEN

93

AXLE SHIFT CONTROL - TAN

94

ANTILOCK BRAKES - GRAY

80

HYDRAULIC BRAKE PUMP - GRAY

81

POWER DOOR LOCKS - LIGHT GREEN

95

EXHAUST EMISSION - TAN

82

WINDSHIELD WIPERS - GRAY

96

SNOW PLOW LIGHTS - YELLOW

83

POWER WINDOW - LIGHT GREEN

97

CRUISE CONTROL AND ELECTRONIC ENGINE - VIOLET

84

CIGAR LIGHTER - LIGHT GREEN

98

DATA LINK AND DIAGNOSTICS - BLACK

85

HORN - ELECTRIC - GRAY

99

THROTTLE POSITION SENSOR - VIOLET

86

RADIO - ENTERTAINMENT - LIGHT GREEN

*

NOTE: NOT ALL CIRCUITS MAY BE USED. COLORS ABOVE ARE NEW STD COLORS FOR MAJOR HARNESSES.

CHK

JPM JKP

CHANGE

DATE

10DEC01 4MAR02

Figure 2

GSC2 ADDED CIR 73 DESC ADDED SEAT BELTS.

REV

REFERENCE

A

P53583S

B

55093F

DRAWN

NAME

RROEPKE RELEASE NO.

P52600M


29JUL98

Circuit Identification Chart, page 2

S08316

PART NO.

AE08-52011

SHEET

02


1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

Figure 3 Circuit Diagram Instructions, page 3

S08316

3

4


1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4

Figure 4

Circuit Diagram Instructions, page 4

S08316


1.5. SCHEMATIC SYMBOLS, P. 5

Figure 5

Schematic Symbols

S08316

5

6


1.6. RELAY PINOUT, FUNCTION DATA AND SEALED RELAY, P. 6

Figure 6 Relay Pinout, Function Data and Sealed Relay

S08316


1.7. LAMP BULB CHART, P. 7 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 1


LAMP BULB CHART


BULB APPLICATION

WATTS OR CANDLEPOWER

TRADE NUMBER

AIR RESTRICTION GAUGE..............................

2 CANDLEPOWER..........................

57

BACK-UP LIGHTS.....................................

32 CANDLEPOWER.........................

1156

CIGAR LIGHTER......................................

1 CANDLEPOWER..........................

CLOCK - ANALOG.....................................

2 WATTS............................

CLEARANCE/IDENTIFICATION LIGHTS - SMALL............

2 CANDLEPOWER..........................

194

CLEARANCE/IDENTIFICATION LIGHTS - LARGE............

4 CANDLEPOWER..........................

904

COURTESY LIGHT.....................................

21 CANDLEPOWER.........................

1142

DOME LIGHT.........................................

21 CANDLEPOWER.........................

1142

EXTERIOR MIRROR LIGHT..............................

2 CANDLEPOWER..........................

1895

FOG LIGHT..........................................

100 WATTS..............................

4921-1

32/3 CANDLEPOWER.......................

3157

65/35 WATTS............................

6053

1455 VDO-600 802

FRONT TURN SIGNAL 9200/9400/9900..................................... HEADLIGHTS 9200/9400/9900 INCANDESCENT HIGH/LOW BEAMS.............................. HALOGEN (OPTIONAL) 65/35 WATTS............................

H5054

HEATER AND AIR CONDITIONER CONTROLS................

HIGH/LOW BEAM...............................

3 CANDLEPOWER..........................

168

HIGH BEAM INDICATOR...............................

0.5 CANDLEPOWER........................

37

ILLUMINATION LIGHT.............................

1 CANDLEPOWER..........................

161

WARNING LIGHT.................................

0.5 CANDLEPOWER........................

37

READING LIGHT......................................

15 CANDLEPOWER.........................

1003

SIDE TURN SIGNAL - 9200/9400/9900..................

32/3 CANDLEPOWER.......................

3157

SPEEDOMETER.......................................

1 CANDLEPOWER..........................

161

SPOTLIGHT..........................................

30 WATTS...............................

4405

STOP-TAIL-TURN SIGNAL..............................

32/3 CANDLEPOWER.......................

1157

TACHOMETER.........................................

1 CANDLEPOWER..........................

161

TURN SIGNAL INDICATOR.............................

0.5 CANDLEPOWER........................

37

WORK LIGHT.........................................

35 WATTS...............................

4411

INSTRUMENT CLUSTER

SLEEPER

CHK

JKP

DOME LIGHT.........................................

15 WATTS...............................

F15T8-CW

LUGGAGE COMPARTMENT LIGHT..........................

12 CANDLEPOWER.........................

211-2

READING LIGHT......................................

12 CANDLEPOWER.........................

912

OVERHEAD CABINET LIGHT.............................

12 CANDLEPOWER.........................

211-2

TV/VCR & MICROWAVE CABINET LIGHT...................

12 CANDLEPOWER.........................

211-2

DATE

4MAR02

CHANGE

ADDED & EDITED SLPR ITEMS

REV

A

REFERENCE

55093F

DRAWN

RROEPKE RELEASE NO.

P52600M

NAME


29JUL98

Figure 7 Lamp Bulb Chart

S08316

PART NO.

AE08-52011

SHEET

07

7

8


2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2) 2.1. START FEED, P. 1

Figure 8

Start Feed

S08316


2.2. ACCESSORY, P. 2

Figure 9

Accessory

S08316

9

10


2.3. BATTERY, P. 3

Figure 10 Battery, B1

S08316


2.4. BATTERY, B2, P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

12V POWER DISTRIBUTION - BATTERY


F10-A 30A * 14AR 10RD

14AS 10RD

A

F8-A 10A

B

TO OWNER/OPERATOR SPARE (CH 8,PG 14) SWITCH W/FUSE

TYPE 1 ONLY

14D 10RD

50A 18YL

TO HEADLIGHT SWITCH (CH 11,PG 9)

A

F8-B 25A

B2 BATTERY STUD

B

TYPE 1 ONLY 51 14YL

TO HEADLIGHT RELAY (CH 11,PG 9)

14AA 14RD

86K 14LT GN

TO POWER SOURCE (CH 8,PG 11)

F5-D 20A 14BW 6RD

TO DATA LINK

97DL 14VT

(CH 4,PG 3,6,10,14)

F3-C 30A 14B 10RD

68 10BN

TO CAB & TRAILER TAIL RELAY (CH 11,PG 2)

F3-D 10A 50 18YL

14W 6RD

TO HEADLIGHT SWITCH (CH 11,PG 9)

F3-A 20A 14E 10RD

58D 12BN

TO TRAILER MARKER RELAY (CH 11,PG 2)

F3-B 20A 70 12OR

TO STOP LIGHT SWITCH (CH 11,PG 14)

F6-A 20A 14AH 10RD

14M 10RD

XXX

TO OWNER/OPERATOR OPTION

**

TO OWNER/OPERATOR OPTION

**

F6-B 10A XXX

F2-A 15A 14T 10RD

65A 14OR

TO WORK LIGHT (CH 11,PG 15)

84 14LT GN

B2 BATTERY ADAPTER (498)

TO CAB CIGAR LIGHTER (CH 8,PG 1)

F2-B 10A 63 18DK BL 14AX 18RD

TO DOME & COURTESY LIGHTS (CH 11,PG 5)

TO REFRIGERATOR FUSE (CH 10,PG 8)

14Y 14RD

14H 6RD

63P 16DK BL

F1-D 15A 75 10LT GN

14X 10RD

TO SPOTLIGHT & READING (CH 11,PG 5,13) LIGHTS TO HIGH SPEED RELAY (CH 12,PG 2)

F1-A 30A F1-B 10A 14Z 10RD

77T 14LT GN

TO A/C CONTROL RELAY

75A 14LT GN

TO HEATER CONTROL RELAY

(CH 12,PG 1)

(CH 12,PG 2)

F1-C 20A

** CHK

*

EXTRA FUSES PROVIDED FOR OWNER/OPERATOR CONNECTION

DATE

CHANGE

SEB//ADDED 14BW

REV

A

REFERENCE

P52739E

DRAWN

U00EDL2 RELEASE NO.

JKP

4MAR02

RMVD 14N, ADDED 14AX.

B

55093F

P50317A

FUSE LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION.

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

Figure 11 Battery, B2

S08316

PART NO.

AE08-52502

SHEET

04

11

12


2.5. BATTERY, B2 (CONT.), P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2


12V POWER DISTRIBUTION - BATTERY


*

TO OVERHEAD CABINET LIGHTS

F10-D 30A

14AV 10RD

(CH 10,PG 10) 14AX 10RD

TO AUX CIRCULATION FAN (CH 10,PG 1-3)

B2 BATTERY STUD

TO TV/VCR WIRING (CH 10,PG 9)

14AK 6RD

14AW 10RD

*

F10-C 20A

*

F10-B 15A

14AY 12RD

TO SLEEPER POWER SOURCE (CH 10,PG 7)

75AX 14LT GN

TO AUX BUNK BLOWER RELAY (CH 12,PG 3)

14AU 10RD

*

F10-A 30A 75AW 10LT GN

TO SLEEPER BLOWER RELAYS (CH 12,PG 3)

F8-D 20A 14AP 14RD

63AA 14DK BL

TO SLEEPER LIGHTS/LUGGAGE COMPARTMENT LIGHTS (CH 10,PG 4,6)

*

CHK

JKP


DATE

4MAR02

CHANGE

ADDED O/H CABINET LTS TO

REV

A

REFERENCE

55093F

DRAWN

U00EDL2 RELEASE NO.

F10-D & AUX CIR FAN PG WAS 1, F8-D WAS CH 10, PG 3,5.

Figure 12

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

Battery, B2 (cont.)

S08316

PART NO.

AE08-52502

SHEET

05


2.6. 3+1 BATTERY SYSTEM, P. 6

Figure 13 3+1 Battery System

S08316

13

14


2.7. GROUND ADAPTER COMPOSITE, P. 7 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2


12V POWER DISTRIBUTION - GROUND ADAPTER COMPOSITE


TO ENG GND

11-GA 6WH

(CH 3,PG 1-4)

11-GR 14WH

DATA LINK 6-WAY

62-GJ 18WH

CRUISE ON/OFF SWITCH

62-GK 18WH

CRUISE SET/RESUME SWITCH

62-GN 18WH

ENG BRAKE ON/OFF

62-GL 18WH

ENG BRAKE SELECT

(CH 4,PG 3,6,10,14)

GND STUD

(RIGHT DASH PANEL)

11-G 8WH

G1

(CH 4,PG 1,4,8)

GROUND ADAPTER (453)

(CH 4,PG 1,4,8) 11-GT 18WH

(CH 4,PG 2,5,9)

11-GA 12WH

(CH 4,PG 2,5,9)

G4

62-GQ 18WH

CUMMINS & DET. DEIS. ONLY

62-GR 18WH

CUMMINS ONLY

INC/DEC IDLE DIAG (CH 4,PG 10,14)

GROUND ADAPTER (456) 11-GB 8WH

(CH 4,PG 14) 11-GX 18WH

11-GC 10WH

DIAG ON/OFF

11-GAE 18WH

RIGHT POWER MIRROR

13-GCP 14WH

ABS TRAILER RELAY

(CH 8,PG 8)

(CH 9,PG 8) 11-GZ 18WH

11-GAD 18WH

LEFT POWER MIRROR (CH 8,PG 8)

RIGHT MOTORIZED MIRROR (CH 8,PG 9)

G3 GND STUD


(LEFT DASH PANEL)

11-GD 8WH

11-GAW 14WH

RIGHT WINDOW SWITCH & RELAY

13-GAD 18WH

AIR DRYER RELAY

(CH 8,PG 3)

(CH 9,PG 1) 94-G 16WH

11-GE 12WH

ABS RELAYS (CH 9,PG 2,5)

11-GAC 14WH 38-G 18WH 38-GB 18WH

G2 GROUND ADAPTER (454) 11-GI 10WH

11-GBC 12WH

FOG LIGHT RELAY & SWITCH (CH 11,PG 8)

DRIVER HEATED SEAT (CH 8,PG 21)

PASSENGER HEATED SEAT (CH 8,PG 22)

AUXILIARY BUNK BLOWER RELAY & SLEEPER OPTIONS (CH 12,PG 3 ; CH 10,PG 6-10)

11-GAV 18WH

11-GY 10WH

25-G 18WH

CLOCK

(CH 8,PG 2 CH 11,PG 11)

PYROMETER CONTROL MODULE (CH 6,PG 7)

11-GBD 12WH

SLEEPER OPTIONS (CH 10,PG 1-4)

*NOTE - A GROUND ADAPTER AS REFERRED TO IN THIS MANUAL IS AN INTERNALLY BUSSED CONNECTOR USED TO CONNECT & DISTRIBUTE GROUND CIRCUITS TO VARIOUS POINTS IN THE VEHICLE. CHK

JKP

CHANGE

DATE

4MAR02

REVISED 11-GBC &

REV

A

REFERENCE

55093F

DRAWN

U00EDL2 RELEASE NO.

11-GBD. ADDED 38-G & 38-GB.

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

Figure 14 Ground Adapter Composite

S08316

PART NO.

AE08-52502

SHEET

07


2.8. GROUND STUD COMPOSITE, P. 8

Figure 15 Ground Stud Composite

S08316

15

16


2.9. GROUND STUD COMPOSITE, P. 9

Figure 16

Ground Stud Composite

S08316


2.10. IGNITION, P. 10

Figure 17

Ignition

S08316

17

18


2.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2


12V POWER DISTRIBUTION - PANEL LIGHTS ADAPTER

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

COMPOSITE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

62T 16DK BL

CIGAR LIGHTER LIGHT

62AG 16DK BL

WIPER SWITCH

62D 18DK BL

SPEEDO/TACH MODULE

(CH 11,PG 11) (CH 8,PG 6)

62AE 16DK BL

62M 16DK BL

62A 16DK BL

62W 16DK BL

62S 16DK BL

(CH 11,PG 11)

(CH 11, PG 11)

L1 PANEL LTS FEED ADAPTER (503)

62C 18DK BL

LEFT SIDE CLUSTER

62B 18DK BL

RIGHT SIDE CLUSTER

62P 16DK BL

HEATER CONTROL PANEL LIGHT

62AR 16DK BL

TRAILER LIGHTS SWITCH

62AS 16DK BL

HEADLIGHT SWITCH

62AP 16DK BL

DOME LIGHT SWITCH

62AB 16DK BL

GAUGE PANEL LIGHT

62AN 16DK BL

FOG LIGHT SWITCH

62AL 16DK BL

RIGHT WINDOW SWITCH

62AQ 16DK BL 62BP 16DK BL

CLOCK (CH 11,PG 11) BUNK CONTROL PNL SWITCH

62M 16DK BL

ENGINE FAN OVERRIDE SWITCH

62AW 16DK BL

RT MOTO MIRRORS SW

62AY 16DK BL

ETHER START SWITCH

(CH 11,PG 11) (CH 11,PG 11)

(CH 11,PG 11) (CH 11,PG 2) (CH 11,PG 9)

(CH 11,PG 11) (CH 11,PG 8) (CH 8,PG 3)

(CH 10,PG 3,8,9) (CH 5,PG 3,4)

(CH 8,PG 9)

(CH 6,PG 11)

62A 16DK BL

A

L4 PANEL LTS GND ADAPTER (506)

62X 16DK BL

REFRIGERATOR SWITCH

(CH 8,PG 14) (CH 8,PG 14)

11-GAL 18WH

SPARE SWITCH W/FUSE

62-GH 18WH

SPARE SWITCH N/FUSE

(CH 8,PG 14) (CH 8,PG 14)

GAUGE PANEL LIGHT

ETHER START SWITCH (CH 6,PG 11)

11-GS 16WH

11-GT 18WH

CRUISE/DIAGNOSTIC/ENG BRAKE SWITCHES (CH 4,PG 1,2,4-6,8-10,12-14)

86-GK 18WH

REFRIGERATOR SWITCH (CH 10,PG 6)

11-GK 16WH

62-GAS 18WH

HEADLIGHT SWITCH

62-GAR 16WH

TRAILER LIGHTS SWITCH

(CH 11,PG 9) (CH 11,PG 2)

11-GF 10WH

4MAR02

SPARE SWITCH N/FUSE

62-GAY 18WH

GND STUD

JKP

62H 16DK BL

(CH 11,PG 11)

(LEFT DASH PANEL)

DATE

SPARE SWITCH W/FUSE

62-GAB 18WH

B

11-GD 8WH

CHK

62U 16DK BL

(CH 10,PG 6)

C

F

CRUISE/DIAGNOSTIC/ENG BRAKE SWITCHES (CH 4,PG 1,2,4-6,8-10,12-14)

11-GP 12WH

D

62-GW 18WH

PANEL LIGHT SWITCH (425)

62 16DK BL

62W 16DK BL

62AV 16DK BL


CHANGE

ADDED CIR 62X & 86-GK

REV

A

REFERENCE

55093F

62-GC 18WH

LEFT SIDE CLUSTER

62-GB 18WH

RIGHT SIDE CLUSTER

62-GD 18WH

SPEEDO/TACH MODULE

DRAWN

U00EDL2 RELEASE NO.

P50317A

(CH 11,PG 11) (CH 11,PG 11) (CH 11,PG 11) NAME

5000/9100/9200/9400/9900 DATE

12FEB99

Figure 18 Panel Lights Adapter Composite

S08316

PART NO.

AE08-52502

SHEET

11


3. 12 VOLT CHARGING AND CRANKING SYSTEM (CHAPTER 3) 3.1. W/CAT AND CUMMINS ENGINES, P. 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

3

CHARGING AND CRANKING (12V) W/CAT AND CUMMINS ENGINES


START FEED ADAPTER (509)

14A 02RD

17B 14PK

B1 BATTERY STUD

14 02RD

2 04RD

(2)

150A MEGA FUSE

ALTERNATOR B

01BK

06BK

TO ECM POWER CONN W/CAT (CH 4,PG 2)

14C 12RD

14D 12RD

2-G 04WH

(CH 4,PG 2,7)

-

06BK

+

14A 02RD

11-G 12WH

TO ECM POWER CONN

17B 16PK

BATTERIES G

+

14 02RD

FRAME GROUND

-

STARTER MAGNETIC SWITCH

17C

2 04RD

-+

08PK

06BK

14B 12RD

14A 12RD

15A

06BK

15A

-

4/0 BK

+

06BK

06BK

(2) 12GA, BL FUSIBLE LINKS

-

B

S

4/0 BK 4/0 BK

M

4/0 BK

CRANKING MOTOR

2-G 04WH

2/O BK

11-GA 06WH

FROM ECM GROUND W/ISX,ISM

11-GS 02BK 11-GU 12WH

11-G 12WH

(CH 4,PG 7)

ENGINE GROUND

CAB J4 GROUND CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00CJB5 RELEASE NO.

54719V

Figure 19

CRANKING MOTOR SOLENOID

FROM SENSOR GROUND SPLICE

FRAME GROUND

(CH 3,PG 2 CH 5,PG 2 CH 6,PG 4,9 CH 12,PG 1)

NAME

5000/9200/9400/9900 DATE

26JUL01

W/Cat and Cummins Engines

S08316

PART NO.

AE08-54038

SHEET

01

19

20


3.2. W/OVERCRANK PROTECTION W/CAT AND CUMMINS ENGINES, P. 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

3

12V CRANKING SYSTEM W/OVERCRANK PROTECTION W/CAT AND CUMMINS



14A 02RD

17B 14PK

B1 BATTERY STUD

(2)

17B 16PK

150A MEGA FUSE

2 04RD

14 02RD


17D

17C

8PK

S


M

CRANKING MOTOR

17D

B

18PK

12BL

FL

FL

12BL

18PK

2 04RD

(275) 17D 18PK 17-G 18WH

11-GU

17-G 18WH

FOR REMAINDER OF CRANK MOTOR SOLENOID AND CRANK MOTOR WIRING SEE CHARGING & CRANKING SECTION.

12WH

(CH 3,PG 1)

14A 02RD

14 02RD

TO ALTERNATOR

ENGINE GROUND CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00CJB5 RELEASE NO.

54719V

Figure 20

NAME

5000/9200/9400/9900 DATE

26JUL01

PART NO.

AE08-54038

W/Overcrank Protection W/Cat and Cummins Engines

S08316

SHEET

02


3.3. W/I6 HEUI ENGINE, P. 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

3

CHARGING AND CRANKING (12V) W/I6 HEUI ENGINE



14A 02RD

17B 14PK

B1 BATTERY STUD

2 4RD

40A

150A MEGA FUSE

TO MODULE POWER

11-G 10WH

2

14B 10RD

(CH 4,PG 11)

14A 02RD

B ALTERNATOR

BATTERIES

17B 16PK

14A 10RD

-

+

-

2 04RD 01BK

FRAME GROUND

17C 08PK

+


14-FL 02RD

06BK

-

06BK

+

06BK

06BK

-

06BK

+

06BK

11-GL

06BK

G

4/0 BK

S

B

4/0 BK M


CRANKING MOTOR

4/0 BK

11-GA 06WH

MAIN GROUND CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00CJB5 RELEASE NO.

54719V

Figure 21

NAME

5000/9200/9400/9900 DATE

26JUL01

W/I6 HEUI Engine

S08316

PART NO.

AE08-54038

SHEET

03

21

22


3.4. W/OVERCRANK PROTECTION W/I6 HEUI, P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

3

12V CRANKING SYSTEM W/OVERCRANK PROTECTION W/I6 HEUI


14A 02RD

B1 BATTERY STUD

17B 14PK


TO ALTERNATOR

2

17B 16PK

14A 02RD

150A MEGA FUSE

2 04RD

(CH 3,PG 3)

2

STARTER MAGNETIC SWITCH (4 TERM) 17D


CRANKING MOTOR

17D

S

M

18PK

8PK

17C B

18PK

14 02RD

04RD

275 17D 18PK 17-G 18WH

14WH

11-GU

17-G 18WH

FOR REMAINDER OF CRANK MOTOR SOLENOID AND CRANK MOTOR WIRING SEE CHARGING & CRANKING SECTION.

STARTER MOTOR GROUND CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00CJB5 RELEASE NO.

54719V

Figure 22

NAME

5000/9200/9400/9900 DATE

26JUL01

W/Overcrank Protection W/I6 HEUI

S08316

PART NO.

AE08-54038

SHEET

04


3.5. W/CAT AND CUMMINS ENGINES AND W/1GA CHARGING CIRCUIT, P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER CHARGING AND CRANKING (12V) W/CAT AND CUMMINS ENGINES AND W/1GA CHARGING CIRCUIT

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

3


17B 14PK

B1 BATTERY STUD

14A 02RD

(2) 10GA, RUST FUSIBLE LINKS 14 02RD

2 01RD

(2)

150A MEGA FUSE

ALTERNATOR B

01BK

06BK

TO ECM POWER CONN W/CAT (CH 4,PG 2)

14C 12RD

14D 12RD

2-G 01WH

(CH 4,PG 2,7)

-

06BK

+

14A 02RD

11-G 12WH

TO ECM POWER CONN

17B 16PK

BATTERIES G

+

14 02RD

FRAME GROUND

-


17C

2 01RD

-+

08PK

06BK

14B 12RD

14A 12RD

15A

06BK

15A

-

4/0 BK

+

06BK

06BK

(3) 10GA, RUST FUSIBLE LINKS

-

B

S

4/0 BK 4/0 BK

M

4/0 BK

CRANKING MOTOR

2-G 01WH

2/O BK

11-GA 06WH

FROM ECM GROUND W/ISX,ISM

11-GS 02BK 11-GU 12WH

11-G 12WH

(CH 4,PG 7)

ENGINE GROUND

CAB J4 GROUND CHK

DATE

CHANGE

REV

REFERENCE


DRAWN

U00DLK8 RELEASE NO.

59843F

FROM SENSOR GROUND SPLICE

FRAME GROUND

(CH 3,PG 2 CH 5,PG 2 CH 6,PG 4,9 CH 12,PG 1)

NAME

5000/9200/9400/9900 DATE

20OCT05

PART NO.

AE08-54038

Figure 23 W/Cat and Cummins Engines and W/1GA Charging Circuit

S08316

SHEET

05

23

24


4. ENGINE SYSTEMS (CHAPTER 4) 4.1. CATERPILLAR C10, C11, C12, C13, C15, AND C16 CRUISE CONTROL, P. 1

Figure 24

Caterpillar C10, C11, C12, C13, C15, and C16 Cruise Control

S08316


4.2. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE BRAKE, P. 2

Figure 25 Caterpillar C10, C11, C12, C13, C15, and C16 Engine Brake

S08316

25

26


4.3. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE CONTROLS, P. 3

Figure 26

Caterpillar C10, C11, C12, C13, C15, and C16 Engine Controls

S08316


4.4. CUMMINS ISM, ISX CRUISE CONTROL, P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

4

CUMMINS ISM, ISX - CRUISE CONTROL


97-GB 18VT

TO SPLICE

PANEL LTS FEED ADAPTER (504)

97-GH 18VT

62AV 16DK BL

(294)

18BK

62J 16DK BL 5

2 3

1

4

7 6

CLUTCH SWITCH W/PEDAL RELEASED (294)

62K 16DK BL

8

CRUISE ON/OFF SWITCH (435)

B

97-GB 18VT

(CH 4,PG 6)

97-GC 18VT

2

7 62-GJ 18WH

A

5 3

1

4

CRUISE SET/ RESUME SWITCH (436)

18BK

62-GK 18WH

8

6

VEHICLE SPEED SENSOR (1099)

97AB 18VT

97AE 18VT

97AA 18VT

97AH 18VT

11-GT 18WH

(294)

A

ECM CONN (1086) CHK

DATE

CHANGE

15

16

REV

REFERENCE

24

DRAWN

U00CJB5 RELEASE NO.

54719V

Figure 27

I

97AB 18VT

K

97AA 18VT

J

97AE 18VT

R

97AH 18VT

DASH CONN (190)

97AJ 16VT

G4 GROUND ADAPTER (456)

97AK 16VT

11-GX 18WH

B

25

36

27

NAME

5000/9200/9400/9900 DATE

27JUL01

Cummins ISM, ISX Cruise Control

S08316

PART NO.

AE08-54039

SHEET

04

27

28


4.5. CUMMINS ISM, ISX ENGINE BRAKE, P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

4

CUMMINS ISM, ISX - ENGINE BRAKE


62AV 16DK BL


62L 16DK BL

62N 16DK BL

24AD 18GY

5

2 1

3

4

7 6

5

4

2

6

1

ENGINE BRAKE SELECTOR 2-1-3 SWITCH (433)

7

3 8

62-GL 18WH

24-G 18GY

8

ENGINE BRAKE ON/OFF SWITCH (434)

11-GT 18WH

11-GX 18WH

62-GN 18WH

TO SPLICE

24AE 18GY

A

98SHD 20

98GN(-) 20GN

B


98YL(+) 20YL

C

A

98SHD 20

98GN(-) 20GN

B

98YL(+) 20YL

C

24AP 18GY

J1939 BACKBONE (1097)

J1939 TERM RESISTOR (1098)

24AF 18GY

(CH 4,PG 6)

FRT & REAR SOLENOID

98GN(-) 20GN 98SHD 20 98YL(+) 20YL

REAR SOLENOID

47

CHK

DATE

37

24AP 18GY

ENGINE BLOCK GROUND

46

7

CHANGE

REV

REFERENCE

DRAWN

U00CJB5 RELEASE NO.

54719V

L

M

24AE 18GY

98YL(+) 20YL

98SHD 20

98GN(-) 20GN

Q

24AF 18GY

98SHD 14BK

18

8

(190)

ECM CONN (1086)

NAME

5000/9200/9400/9900 DATE

27JUL01

Figure 28 Cummins ISM, ISX Engine Brake

S08316

PART NO.

AE08-54039

SHEET

05


4.6. CUMMINS ISM , ISX — ENGINE CONTROLS, P. 6 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

4

CUMMINS ISM, ISX - ENGINE CONTROLS


B2 BATTERY STUD

14W 6RD

F5-D 20A

FROM THROTTLE POSITION SENSOR

97DL 14VT

(CH 4,PG 7)

11-GX 18WH

(CH 4,PG 4)

97-GE 18VT

DATA LINK POSITIVE (514)

FROM CLUTCH SWITCH

97-GH 18VT

BRAKE SWITCH W/PEDAL RELEASED (141)

11

DIAGNOSTIC ON/OFF SWITCH (241) 5

2 A

3

1

4

7

6 8

S

T

G

97AP 18VT

98B(-) 18BK

98(+) 18BK

97AM 18VT

V

FROM A/C PRESSURE SWITCH

97-GA 18VT

H

CHK

DATE

44

43

CHANGE

20

2

10

REV

REFERENCE

DRAWN

34

5

NAME

5000/9200/9400/9900

U00CJB5 RELEASE NO.

DATE

27JUL01

54719V

Figure 29

F

23-GB 16TN

(CH 5,PG 2)

ECM CONN (1086)

DASH CONN (190)

97-GAB 18VT

U

97AT 18VT

(CH 6,PG 3,5,8 CH 7,PG 2,3)

97AL 18VT

G4 GND ADAPTER (456)

TO SPEEDO/ TACH MODULE

97-GA

97AM 18VT

98(+) 16BK 98B(-) 16BK

97AP 18VT

97AT 18VT

11-GX 18WH

18VT

47/48(+) 18 GY

C

11-GT 18WH

62-GR 18WH

B

47/48(-) 18 GY


DATA LINK NEG (515)

(141) 97AL 18VT

62AV 16DKBL

62R 16DKBL

10

(CH 4,PG 5)

97-GF 18VT

B C

FROM ENGINE BRAKE

99-GA 18VT

97-GA 18VT

A

(CH 4,PG 4)

24-G 18GY


STOP ENG

(423)

C

FROM CRUISE CONTROL

97-GC 18VT

14AA 14RD

E

11-GT 18WH

WARN ENG

97-GB 18VT

FEED 12V

GROUND

DATA LINK (+)

A

11-GR 14WH

LEFT GAUGE CLUSTER

(423)

B

98C(-) 14BK

28D 18TN

DATA LINK (137)

98A(+) 14BK

13V 16PK

(CH 2,PG 10)

DATA LINK (-)

FROM FUSE F4-A

Cummins ISM, ISX – Engine Controls

S08316

PART NO.

AE08-54039

SHEET

06

29

30


4.7. CUMMINS AHD AND ISM – ENGINE CONTROLS, P. 7

Figure 30

Cummins AHD and ISM – Engine Controls

S08316


4.8. I6 HEUI — CRUISE CONTROL, P. 8 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

4

I6 HEUI - CRUISE CONTROL


PANEL LTS FEED ADAPTER (504) I1-IGN ADAPTER 97DS 16VT

F10-C 5A

62AV 16DK BL

97AD 18VT

13AA 16PK

62J 16DK BL 4

2 3

6

7

1 5

8

62K 16DK BL

CRUISE ON/OFF SWITCH (435)

2

3

97-GB 18VT

5 1

8

6

4

CRUISE SET/ RESUME SWITCH (436)


11-GX 18WH

97CF 18VT

97DJ 18VT

97DK 18VT

11-GT 18WH

62-GK 18WH

62-GJ 18WH

97CR 18VT

97AE 18VT

7


CEC CONN (379)

CHK

DATE

CHANGE

24

35

REV

REFERENCE

32

DRAWN

U00CJB5 RELEASE NO.

54719V

Figure 31

31

39

47A 16VT

47 16VT

I

97DK 18VT

K

97DJ 18VT

J

97CF 18VT

R

97CR 18VT

DASH CONN (190)

40

NAME

5000/9200/9400/9900 DATE

30JUL01

I6 HEUI — Cruise Control

S08316

PART NO.

AE08-54039

SHEET

08

31

32


4.9. I6 HEUI — ENGINE BRAKE, P. 9 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

4

I6 HEUI - ENGINE BRAKE



L2 PNL LGT ADAPTER (504) TO ABS CONTROL MODULE

ENG BRAKE RELAY (286)

62AX 16DK BL

24AR 16GY

24-GA 18WH

(CH 9,PG 2)

62N 16DK BL

85

30

87A

87

86

24A 18GY

I1 IGN ADAPTER (494)

62L 16DK BL

24AS 16GY

24AN 18GY

24AT 18GY

24AF 16GY

2

5

2

5

7

6

4 1

3

4

6

1

7

ENG BRAKE SELECT (433)

3

8

8

62-GL 18WH

24AM 16GY

ENG BRAKE ON/OFF (434)

24AD 18GY 24AE 16GY

B

C

D

E

F

RESISTOR PRINTED CIRCUIT BOARD CONNECTOR (390)

24 16GY

A

(PRINTED CIRCUIT BOARD)

11-GAX 18WH

62-GN 18WH

L


(190)

TO CEC CONN (379) (CH 4,PG 10)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00CJB5 RELEASE NO.

54719V

Figure 32

NAME

5000/9200/9400/9900 DATE

30JUL01

I6 HEUI — Engine Brake

S08316

PART NO.

AE08-54039

SHEET

09


4.10. I6 HEUI — ENGINE CONTROLS, P. 10 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

4

I6 HEUI - ENGINE CONTROLS


* FUSE LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATIONS

F11-A 5A


14DLF 14RD

FEED 12V

GROUND

C 62AV 16DK BL

E

98-G 18VT

F10-D 5A

11-GR 14WH

DATA LINK (+)

A

98B(-) 14BK

13V 16PK

B

98(+) 14BK

DATA LINK (137)

I1 IGN ADAPTER

DATA LINK (-)

B1 BAT ADAPTER (497)

5

2 97DL 14VT

3

1

4

7

6 8

C

A

A

5

SPEEDOTACH MODULE (421)

WARN ENG

F10-B 10A

LEFT GAUGE CLUSTER

13

97CT 16VT

11

10

98A(+) 14BK

B

A

(CH 4,PG 19) 14B 10RD

97CT 16VT

11-G 10WH

97NM 18VT

98 18BK

54

CHANGE

17

16

REV

REFERENCE

44

DRAWN

RELEASE NO.

54719V

85

30

87A

87

86

97CM 10PL

43

1

11-GY 14WH

11-GX 14WH

97NM 18VT

34

U00CJB5

Figure 33

F

11-GW 14WH

(CH 4, PG 17)

15

P

97M 18VT

98 18BK

24 18GY

55

G

98A(+) 18BK

DASH CONN (190)

TO ENG BRAKE

45

DATE

T

97N 18VT

S

98C(-) 18BK

97AF 18VT

97T 18VT

H

CEC MODULE RELAY (396)

2

23

11-GZ 14WH

98C(-) 14BK

97AF 18VT

97T 18VT

97AA 18VT 97AA 18VT

U

CEC CONN (379)

CHK

POWER CONN (490)

(141)

(423)

O

B1 BAT ADAPTER (497)

14BB 14RD

42

21

22

97AH 16VT

SERV/ CHECK ENG

97DT 16VT

97AL 16VT

BRAKE SW (141)

(CH 6,PG 3,5,8 CH 7,PG 2,3)

97AL 14PL

STOP ENG

97CK 14PL

6 12

3

PANEL LTS GND ADAPTER (506)

97CL 14PL

28D 18TN

28A 18TN

(423)


11-GT 18WH

B

C

47/48(+) 18 GY

B

98 18BK

GND ADAPTER (453)

47/48(-) 18GY

28A 18TN

(CH 2,PG 10)

DIAGNOSTIC ON/OFF SWITCH (241)

62-GR 18WH

DATA LINK NEG (515)

TO FUSE F4-A

41

25

NAME

5000/9200/9400/9900 DATE

30JUL01

I6 HEUI — Engine Controls

S08316

PART NO.

AE08-54039

SHEET

10

33

34


4.11. I6 HEUI — MODULE POWER AND GROUND SYSTEM, P. 11 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

4

I6 HEUI - MODULE POWER & GROUND SYSTEM


TO BATTERY

14B 10RD

11-G 10WH

(CH 3,PG 6)

NEG BAT

14B 10RD

11-G 10WH

POS BAT

CEC MODULE CONN (379)

A

POWER CONN (490)

B

11-G 10WH

97CT 16VT

97CT 16VT

F

97DS 16VT

13AA 16PK

F10-C * 5A

LOW PWR GND

23

HSO GND

11-GW 14WH

1

DC/DC(-)

11-GX 14WH

2

DC/DC(-)

97CM 10PL

97AL 14PL

41

V IGN-HSO

97CK 14PL

22

DC/DC(+)

97CL 14PL

21

DC/DC(+)

25

MPR

24

V IGN

86

87

(190) 97DT 16VT

42

11-GY 14WH

A

14B 10RD

85

F10-B * 10A 14BB 14RD

30


87

MODULE POWER RELAY (396)

11-GZ 14WH

97CR 16VT

97AH 16VT 97CR 16VT

V

I1 IGN ADAPTER (494) * FUSE LOCATIONS VARY CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATIONS

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00CJB5 RELEASE NO.

54719V

Figure 34

NAME

5000/9200/9400/9900 DATE

30JUL01

I6 HEUI — Module Power and Ground System

S08316

PART NO.

AE08-54039

SHEET

11


4.12. I6 HEUI — ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 12 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

4

I6 HEUI - ACCELERATOR,BAP,AMBIENT AIR TEMPERATURE SENSOR SYSTEMS


B

99B 18VT

A

99A 18VT

C

A

B

97BU 16VT

97CD 18VT

97BL(5V) 18VT

97Z 18VT

3

E

97 18VT

B A

APS/IVS SWITCH (267)

CLUTCH SWITCH (294)

ENGINE CONN. (190)

D

A

B

C

N

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00CJB5 RELEASE NO.

54719V

BAP

11

97AX 16VT 12

ATS

8

97BW 18VT

99B 18VT

29

APS

97CD 18VT

26

VBREF GND

* FUSE AND RELAY LOCATIONS VARY. CHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION

97A 18TN

3

VREF

27

IVS

CEC MODULE CONN (379)

97U(5V) 18VT

99D 18VT

97W 18VT

E

97CD 18VT

99E 18VT

NC

97W 18VT

F

99B 18VT

99D 18VT

C

99D 18VT

D

97U(5V) 18VT

IDLE POSITION SWITCH

2

99C(5V) 18VT

NO

97A 18VT

ACCEL POSITION SENSOR

1

18VT

97AK

F10-A * 10A

AMBIENT AIR TEMP SENSOR (463)

97AX 16VT

BAROMETRIC PRESSURE SENSOR (1160)

16PK

13BB

I1 IGN ADAPTER (494)

NAME

5000/9200/9400/9900 DATE

30JUL01

PART NO.

AE08-54039

Figure 35 I6 HEUI — Accelerator, BAP, Ambient Air Temp Sensor System

S08316

SHEET

12

35

36


4.13. I6 HEUI — SURGE TANK AND EXHAUST BRAKE SOLENOID, P. 13 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

4

I6 HEUI - SURGE TANK & EXHUAST BRAKE SOLENOID


SURGE TANK (METAL TANKS) CEC (379)

10

34 B TN

(400-A)

METAL SURGE TANK

EXHAUST BRAKE SOLENOID,I6 N/ABS, N/ALLISON WT TRANSMISSIONS

EXHAUST BRAKE SOLENOID (372) A B

(372)

A

(372)

23 16TN

24A 16GY

24B 16GY

B

KEY SWITCH (40)

47

F9-D R

A

13 12PK

13U 12PK

23 16TN

CEC MODULE CONN. (379)

(2)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00CJB5 RELEASE NO.

54719V

NAME

5000/9200/9400/9900 DATE

30JUL01

PART NO.

AE08-54039

Figure 36 I6 HEUI — Surge Tank and Exhaust Brake Solenoid

S08316

SHEET

13


37

5. FANS (CHAPTER 5) 5.1. HORTON AND KYSOR ENGINE FAN WITH CAT C10, C11, C12, C13, C15 AND C16 W/ AND N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 1

Figure 37 Horton and Kysor Engine Fan With Cat C10, C11, C12, C13, C15 and C16 W/ and N/ A/C, W/ and N/ Manual Fan Override Switch S08316

38


5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS ISM, ISX W/ AND N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

6

5

HORTON AND KYSOR ENGINE FAN W/CUMMINS ISM, ISX W/ & N/ A/C, W/ & N/ MANUAL FAN OVERRIDE SWITCH


17

34

ECM (1086)

38

97-GAB 18VT

ENGINE BLOCK GROUND (2-J) 23A 16TN

TO PANAL FEED ADAPTER (503)

23D 16TN

23B 16TN

11-GU 12WH

23C 16TN

23-GB 16TN

23A 16TN

23-GA 16WH

(CH 2,PG 11)

(2-K)

62M 16DK BL

BATT

(228)

B

A

B

A

(7)

(5)

(8)

(4)

GRD (1)

(227) OFF

ON

16BK

(6)

23B 16TN

16BK

11-GR 16WH

OPEN > 300 PSI CLOSE < 210 PSI

23-GY 16WH

ENGINE FAN OVERRIDE SWITCH (659)

A/C PRESSURE SWITCH

CAB GROUND 16BK

16RD

FAN SOLENOID N.O. HORTON N.C. KYSOR

CHK

DATE

CHANGE

SOLENOID

REV

REFERENCE

DRAWN

U00CJB5 RELEASE NO.

54719V

ON

OFF

OFF

ON

FAN

NAME

5000/9200/9400/9900 DATE

30JUL01

PART NO.

AE08-54040

SHEET

02

Figure 38 Horton and Kysor Engine Fan With Cummins ISM, ISX W/ and N/ A/C, W/ and N/ Manual Fan Override Switch

S08316


5.3. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

5

HORTON & KYSOR ENGINE FAN W/I6 HEUI W/SHUTTER


FAN SOLENOID (227)

A

A 97EFS 16TN

B

97EFT 16TN

(2)

ENGINE FAN CONTROL CONN (1075)

(2) J

K

23D 16TN

23A 16TN

23 16TN

B

FREON PRESSURE SWITCH (228)

23B 16TN

A

(2) 23 16TN

R

13 12PK

13U 12PK

23A 16TN

F9-A

A

33

KEY SWITCH (40)

CEC MOD CONN (379)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00CJB5 RELEASE NO.

54719V

NAME

5000/9200/9400/9900 DATE

30JUL01

PART NO.

AE08-54040

Figure 39 Horton and Kysor Engine Fan With I6 HEUI Engines W/Shutter

S08316

SHEET

03

39

40


6. GAUGES AND SYSTEMS (CHAPTER 6) 6.1. 4X2 REAR AXLE OIL TEMPERATURE GAUGE, P. 1

Figure 40

4x2 Rear Axle Oil Temperature Gauge

S08316


6.2. 6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2

Figure 41

6x4 Axle Forward-Rear and Rear-RearTemperature Gauge

S08316

41

42


6.3. ENGINE OIL PRESSURE GAUGE, P. 3

Figure 42 Engine Oil Pressure Gauge

S08316


6.4. ENGINE OIL TEMPERATURE GAUGE, P. 4

Figure 43

Engine Oil Temperature Gauge

S08316

43

44


6.5. ENGINE WATER TEMPERATURE GAUGE, P. 5

Figure 44

Engine Water Temperature Gauge

S08316


6.6. FUEL LEVEL GAUGE, P. 6

Figure 45

Fuel Level Gauge

S08316

45

46


6.7. PYROMETER GAUGE, P. 7

Figure 46

Pyrometer Gauge

S08316


6.8. SPEEDOMETER GAUGE — TACHOMETER GAUGE, P. 8

Figure 47 Speedometer Gauge — Tachometer Gauge

S08316

47

48


6.9. TRANSMISSION OIL TEMPERATURE GAUGE, P. 9 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

6

TRANSMISSION OIL TEMPERATURE GAUGE


FROM FUSE F4-A

28C 18TN

13V 16PK

(CH 2,PG 10)

(420)

I

TRANSMISSION OIL TEMPERATURE GAUGE

G

S

(420)

31 18TN

11-GJ 18WH

(420)

31 16TN

11-GQ 16WH

(2-V)

TRANSMISSION OIL TEMPERATURE SENDER (236)

(LEFT DASH PANEL)

11-GF 10WH

31 16TN

31-G 16WH

31-G 16WH

GROUND STUD

11-GU 12WH

ENGINE GROUND

CHK

DATE

CHANGE

CJB5//RMVD W/3406,

REV

B

REFERENCE

54719V

DRAWN

NAME

5000/9200/9400/9900

U00EDL2 RELEASE NO.

W/SERIES60, W/M11,N14.

Figure 48

DATE

12FEB99

P50317A

Transmission Oil Temperature Gauge

S08316

PART NO.

AE08-52506

SHEET

09


6.10. VOLTMETER GAUGE, P. 10

Figure 49

Voltmeter Gauge

S08316

49

50


6.11. ETHER START, P. 11 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

6

ETHER START



F10-A 10A

21H 18TN

*

62AY 16DK BL

13L 12PK

IGNITION ADAPTER (494)

ETHER START SWITCH (600)

7

5

4

6 8

(390) 21B 16TN

18BN

F F

(2-Q)

21A 18TN

OPEN >50 CLOSE <40 5

PANEL LTS GND ADAPTER (506)

62-GAY 18WH

21 18TN

THERMO SWITCH

N

A

*

CHK

(72)

BK

BK

B

(1)

21 16TN

21A 16TN

Q


DATE

CHANGE

CJB5//21B-16TN WAS

ETHER CONTROL VALVE

REV

A

REFERENCE

54719V

DRAWN

U00EDL2 RELEASE NO.

21A-14TN.

P50317A

NAME

5000/9200/9400/9900 DATE

12FEB99

Figure 50 Ether Start

S08316

PART NO.

AE08-52506

SHEET

11


6.12. MANIFOLD PRESSURE GAUGE, P. 12 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 6 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

MANIFOLD PRESSURE GAUGE


MANIFOLD PRESSURE 1


13MA 18PK

3

C

D

C

D

E

62AB 18DK BL

E

F

F

98MB(-) 18BK

2

11-GHD 18WH

B

28M 18TN

A

B

28MA 18TN

(1285)

A

3

98MA(+) 18BK

1

GAUGE CONTROLLER MODULE

2

DATA LINK NEGATIVE (515)

* F10-A 10A

BATTERY ADAPTER (497)


14MA 18RD

* PANEL LIGHT ADAPTER (503)

F10-A 10A


*

CHK


DATE

CHANGE

REV

REFERENCE

DRAWN

U00CJB5 RELEASE NO.

54719V

Figure 51

NAME

5000/9200/9400/9900 DATE

25JUL01

Manifold Pressure Gauge

S08316

PART NO.

AE08-52506

SHEET

12

51

52


7. WARNING LIGHTS (CHAPTER 7) 7.1. AIR SUSPENSION RELEASE WARNING LIGHT, P. 1

Figure 52

Air Suspension Release Warning Light

S08316


7.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2

Figure 53

Engine Oil Pressure Warning Light

S08316

53

54


7.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3

Figure 54

Engine Water Temperature Warning Light

S08316


7.4. LOW AIR PRESSURE WARNING LIGHT, P. 4

Figure 55

Low Air Pressure Warning Light

S08316

55

56


7.5. LOW FUEL LEVEL WARNING LIGHT, P. 5

Figure 56 Low Fuel Level Warning Light

S08316


7.6. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6

Figure 57

Power Divider Lock (PDL) Warning Light and Buzzer

S08316

57

58


7.7. DIFFERENTIAL LOCK WARN LIGHT — 4X2, P. 7

Figure 58

Differential Lock Warn Light — 4x2

S08316


7.8. DIFFERENTIAL LOCK WARN LIGHT — 6X4, P. 8

Figure 59

Differential Lock Warn Light — 6x4

S08316

59

60


8. CAB ACCESSORIES (CHAPTER 8) 8.1. CIGAR LIGHTER, P. 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 8

CIGAR LIGHTER (CAB)


14T 10RD

14W 6RD

B2 BAT STUD

F2-B 10A TO DOME AND COURTESY LIGHTS

F2-A 15A

63 18DKBL 84 14LTGN

(CH 11,PG 4,15)

(CH 11,PG 5,6)

B

(1090) 84H 14LTGN

A TO JS2 SPLICE

TO WORK LIGHT

65A 14OR

62T 16DKBL

62AA 16DKBL

CIGAR LIGHTER

84-GH 16WH

(1090)

C

11-GD 8WH

84-G 16WH

(1090)

GROUND STUD

CHK

JKP

CHANGE

DATE

5DEC00

ADDED CIRS 84H, 84-GH,

REV

A

REFERENCE

P53958R

DRAWN

U00EDL2 RELEASE NO.

& 62AA.

Figure 60

P50317A

LEFT DASH PANEL

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

Cigar Lighter

S08316

PART NO.

AE08-52508

SHEET

01


8.2. CLOCK, P. 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CLOCK (CAB)


LEFT BLANK INTENTIONALLY

CHK

JKP

CHANGE

DATE

4MAR02

REMOVED GEOMETRY

REV

A

REFERENCE

55093F

DRAWN

U00EDL2 RELEASE NO.

P50317A

Figure 61

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

Clock

S08316

PART NO.

AE08-52508

SHEET

02

61

62


8.3. ELECTRIC WINDOW — RIGHT, P. 3

Figure 62

Electric Window — Right

S08316


8.4. ELECTRIC WINDOW — RIGHT AND LEFT, P. 4

Figure 63

Electric Window — Right and Left

S08316

63

64


8.5. DEFROSTER FAN(S), P. 5

Figure 64

Defroster Fan(s)

S08316


8.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6

Figure 65 Electric Windshield Wipers with Intermittent Wipe and Wash

S08316

65

66


8.7. HORN, P. 7

Figure 66

Horn

S08316


8.8. MIRROR LIGHTS AND HEATED MIRRORS, P. 8 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 8


MIRROR LIGHTS AND HEATED MIRRORS


FROM IGN RELAY

FROM CAB AND TRAILER TAIL LIGHTS RELAY

13H 12PK

(CH 11,PG 2)

58M 16BN

13BN 12PK

(CH 2,PG 10)

F5-A 15A

(1116)

(973) 78C 16LT GN

5

2

4

6

7 3

1

8

7 8

B

78A 18LT GN

78-G 18WH

62-GAX 18WH

D

D

58J 18BN

78B 18LT GN

78-G 18WH

G

(1054)

G

58L 18BN

(1050)

58J 18BN

78A 18LT GN

HEATED MIRROR SWITCH (438)

58L 18BN

(CH 8,PG 9,10)

58J 18BN

62AX 16DK BL

78C 16LT GN 78 18LT GN

TO MOTORIZED MIRRORS

(1127)

RIGHT HEATED MIRROR LEFT MIRROR LIGHT

18WH

RIGHT MIRROR LIGHT

(1127)

11-GX 18WH

TO CAB DOME LIGHTS

C

(1128)

11-GY 18WH

11-GBM 18WH

(1050) 11-GZ 18WH

18WH

18WH

62-GAX 18WH

LEFT HEATED MIRROR 18WH


18GN

18YL

18YL

18GN

(1128)

11-GZ 18WH

(1054) 11-GAE 18WH

C

11-GAE 18WH

63-GZ 18WH

63-GW 18WH

(CH 11,PG 5-6) CHK

DATE

(CH 11,PG 5-6) CHANGE

SNS//ADDED (438),78-G

REV

REFERENCE

A

P52739E

DRAWN

U00SFW2 RELEASE NO.

62-GAX & 62AX

Figure 67

TO CAB DOME LIGHTS

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

Mirror Lights and Heated Mirrors

S08316

PART NO.

AE08-52508

SHEET

08

67

68


8.9. RIGHT MOTORIZED MIRROR, P. 9

Figure 68

Right Motorized Mirror

S08316


8.10. DUAL AXIS MOTORIZED MIRRORS, P. 10

Figure 69

Dual Axis Motorized Mirrors

S08316

69

70


8.11. POWER SOURCE (CB), P. 11

Figure 70

Power Source (CB)

S08316


8.12. RADIO-CB ACCOMMODATION PACKAGE, P. 12

Figure 71

Radio-CB Accommodation Package

S08316

71

72


8.13. RADIO-CAB, SPEAKERS, P. 13

Figure 72

Radio-Cab Speakers

S08316


8.14. OWNER/OPERATOR SPARE SWITCH, P. 14

Figure 73

Owner/Operator Spare Switch

S08316

73

74


8.15. ELECTRIC LOCK — RIGHT AND LEFT, P. 15

Figure 74 Electric Lock — Right and Left

S08316


8.16. INTERVISION DISPLAY, P. 16

Figure 75 Intervision Display

S08316

75

76


8.17. EATON VORAD — COLLISION AVOIDANCE, P. 17 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

EATON VORAD-COLLISION AVOIDANCE


D2-DATA LINK NEG. (515M)

D1-DATA LINK POS. (514M)

'CAVITY F'

'CAVITY F'

G1 GND ADAPTER (453M) 'CAVITY F'

A

F

(4M)TO TURN SINGNAL SWITCH CH 11,PG 14

D

C

B

E

55A 12OR 57D2 12OR

70A2 12OR

I2 IGNITION ADAPTER (495M)

E

57B 12OR

B

56B 12OR

73G 16WH

'CAVITY D'

C

CONN 1226F 56D 12OR

D

57D1 12OR 70A1 12OR

VORAD ECU GND

B

A

73M 16GN

73R 16BL

C

B

A

73H 16LTBL

CONN 1229

CONN 1 FRONT END

73R 16LTBL

CONN 1230 73AF 16LTBL

73E 16LTBL

C

CONN 1240

1 73T 16LTBL

73E 16LTBL

73D 16LTBL

D

2

3

73P 16LTBL

73J 16LTBL

73N 16LTBL

73S 16LTBL

73L 16LTBL

73D 16LTBL

73C 16LTBL

R

73C 16LTBL

O

73B 16LTBL

73B 16LTBL

73GA 16WH 73A 16LTBL

C

73AF 16BN

CONN 1239 1

2

98EV(+) 16BK

3

98EV(-) 16BK

4

F

(4F)TO MAIN CAB CH 11,PG 14

RIGHT SIDE SENSOR

FRONT ANTENNA

73M 16LTBL

F10-B 5A

A

KS1

XS1

4

CONN 1227 ECU

C

1

C

2

C

3

C

4

C

5

C

6

C

7

C

8

C

9

C 10

C 11

C 12

C 13

C 14

C 15

C 16

EATON VORAD COLLISION AVOIDANCE SYSTEM CPU

CHK

JPM

DATE

8APR02

CHANGE

CAV C OF CONN1 WAS E

REV

A

REFERENCE

55303S

DRAWN

U00GSC2 RELEASE NO.

P53583S

Figure 76

NAME

9100/9200/9400/9900 DATE

30NOV01

Eaton Vorad — Collision Avoidance

S08316

PART NO.

AE08-52508

SHEET

17

RIGHT SIDE DISPLAY

73 14LTBL

KS2 73GB 16WH


8.18. EATON VORAD — COLLISION AVOIDANCE, P. 18 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

EATON VORAD-COLLISION AVIODANCE


J1939 Y-BLOCK CONN (1234Z)

J1939 DASH CONN (1233B)

J1939 TERMINATING RESISTOR (1234R) 3

3

2

2

1

1

J1939 ABS CONN (1233C) 3

98GN8(-) 20GN

2

98SHD8 20NONE

1

98YL8(+) 20YL

DRIVER DISPLAY UNIT A

B

3

J1939 VORAD CONN (1233A)

2

98SHD9 20NONE

98YL9(+) 20YL

73X 18LTBL

73W 18LTBL

73V 18LTBL

73U 18LTBL

1

98GN9(-) 20GN

C

D CONN 1228

CONN 1227 ECU

D

1

D

2

D

3

D

4

D

5

D

6

D

7

D

8

D

9

D 10

D 11

D 12

D 13

D 14

D 15

D 16

EATON VORAD COLLISION AVOIDANCE SYSTEM CPU

U00JPM8 10DEC01 U00JJH7 CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

10DEC01 9100/9200/9400/9900 U00GSC2 RELEASE NO.

P53583S

Figure 77

DATE

30NOV01

Eaton Vorad — Collision Avoidance

S08316

PART NO.

AE08-52508

SHEET

18

77

78


8.19. TEMPERATURE/COMPASS DISPLAY, P. 19 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

TEMPERATURE/COMPASS DISPLAY


41A

F10 1

F10 2

I1 IGN ADAPTER (494M)

13CD 18 PK

(464M)

TEMP/COMP ROOF CONNECTOR (1281F/1281M)

41B (464M)

TEMP/COMP DISPLAY (1282M)

41A

A

41A

F10-A 5A

F10 3

CAVITY "C"

F10 4

F10-B 5A

CAVITY "C"

18 LTGN 41B

B

TEMP SENSOR (1284)

41B 18 LTGN

A

41B

41C

C

41C

18 RD B

B2 BAT ADAPTER (498M)

14CD 18 RD

41A

41D

18 PK C

41E

D

41-G

F

41H

41D

V

41C 41D

18 LTGN 41E

E

41E

F

41C

A

41D

B

18 LTGN FRONT END CONNECTOR (1M/1F)

18 LTGN 41-G

41-G

18 WH 41F

U

18 LTGN

41D

18 YL

E

41C 18 LTGN

D

TEMP DISPLAY HEADLIGHT FEED (469OL)

18 WH

18 LTGN 41E 18 LTGN

A

18 LTGN G

41J

H

NC

J

41C

18 YL

18 LTGN

66H

DRL NIGHT (469PL)

18 LTGN K

41D

66H 18 LTGN

A

18 YL

18 WH

41-G

G3 GROUND ADAPTER (455M) COMPASS MODULE (1283)

CAVITY "H"

18 LTGN

41F 41H

1 2

18 LTGN 41J

3

18 LTGN

U00CNA1 12DEC01 U00BDW1 CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

12DEC01 9100/9200/9400/9900 U00JRE1 RELEASE NO.

51083K

DATE

23NOV01

Figure 78 Temperature/Compass Display

S08316

PART NO.

AE08-52508

SHEET

19


8.20. ROAD RELAY IV, P. 20 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

ROAD RELAY IV


L2 PANEL LTS ADAPTER

62EA 18 DKBL

(504M) CAVITY "B"

A B DATA LINK POS (514M)

C D E F 98E(+)

18 BK

G

(662) A B

62EA 98E(+)

D

F

E

E

18 BK

E F

F

18 DKBL

C

DATA LINK NEG (515M)

98D(-)

98D(-)

D

D

13PB

C

C

14B

B

B

A

A

18 BK

18 BK

G 18 PK

ROAD RELAY DISPLAY MODULE

18 RD

I1 IGNITION ADAPTER

11-GPD

F10-B 5A

13PB

18 WH

13PB

18 PK

18 PK

(495M) CAVITY "D"

4

3 LOOP BACK CONNECTOR

B2 BATTERY ADAPTER

F10-A 5A

14B

10-WAY

14B

18 RD

18 RD

(497M)

2

1

CAVITY "J"

(CAV A & J JUMPED)

G1 GROUND ADAPTER 11-GPD 18 WH (453M) CAVITY "J"

U00CNA1 12DEC01 U00BDW1 CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

12DEC01 9100/9200/9400/9900 U00JRE1 RELEASE NO.

51083K

Figure 79

DATE

23NOV01

Road Relay IV

S08316

PART NO.

AE08-52508

SHEET

20

79

80


8.21. HEATED SEAT — DRIVER, P. 21 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

HEATED SEAT - DRIVER


FROM IGN RELAY (CH 2,PG 10)

13P 14PK

13H 12PK

13EF 18PK

12 IGNITION ADAPTER (495)

18 BK

38A 18LTGN

F10 A 10A

B 18 RD

(1331)

HI

(PART OF SEAT)

18 BK

LO

A

38-G 18WH

18 WH

(1331)

U00JKP2 G3 GROUND 4MAR02 ADAPTER (455) U00GSD1 CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

4MAR02 5000/9100/9200/9400/9900 U00LDG2 RELEASE NO.

55093F

Figure 80

DATE

19FEB02

Heated Seat — Driver

S08316

PART NO.

AE08-52508

SHEET

21


8.22. HEATED SEAT — PASSENGER, P. 22 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

HEATED SEAT - PASSENGER


FROM IGN RELAY (CH 2,PG 10)

13P 14PK

13H 12PK

13EG 18PK

12 IGNITION ADAPTER (495)

18 BK

38B 18LTGN

F10 A 10A

B 18 RD

(1332)

HI

(PART OF SEAT)

18 BK

LO

A

38-GB 18WH

18 WH

(1332)

U00JKP2 G3 GROUND 4MAR02 ADAPTER (455) U00GSD1 CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME


55093F

Figure 81

DATE

19FEB02

Heated Seat — Passenger

S08316

PART NO.

AE08-52508

SHEET

22

81

82


9. CHASSIS ACCESSORIES (CHAPTER 9) 9.1. AIR DRYER, P. 1

Figure 82 Air Dryer

S08316


9.2. ABS/ATC (BENDIX), P. 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 9


ABS/ATC (BENDIX)


B1 BATTERY STUD

94KP 18TN 4 85

30

86

ABS FEED (5710)

5

1 92GG 18TN

B

14K 6RD

87

87 A

ABS/XMSN INTERRUPT (1085M)

2

94ST 14GY

A

A 14AN 10RD

14AN 10RD

14AE 10RD

13V 16PK

FROM FUSE F4-A (CH2, PG 10)

13W 14PK

94B 14GY

94H 16GY

94-G 16WH

BLINK/ ECM GROUND (354,A-D)

E3

C2

BRAKE INT

ABS WARNING LAMP

K1

ABS CONTROL MODULE

5

TRACTION CONTROL SWITCH (511)

3

GROUND ADAPTER (455M)

94VT 16GY

94KC 16GY

BATTERY

K3

A

94GL 16WH

87 87

86

94BE 18GY

30 85

6

ATC DISABLE

E2

F2

ATC DISABLE

ABS IGNITION RELAY (152M) *

ABS WARNING LIGHT RELAY (165) *

94T 18GY

94-GA 16WH

94K 10GY 94KB 16GY

BATTERY

94KA 16GY

BATTERY

355

K2

14P 16RD

4

5

B1

(423M)

TRAILER WARNING LAMP

85 2

4

(464M) F10 10A *

3

14

(420M) 1

2

87

A

14

94BD 18GY

86

30

4

(423M) 3

ATC LIGHT

94 10GY

15

(420M)

5

87

TRAC CNTL LAMP

(420M) 3

TRLR ABS LAMP

94P 18GY

RIGHT SIDE CLUSTER

1

1

28C 18TN


F10-A 30A *

94E 18GY

(464M)

ANTI LOCK LAMP

28A 18TN

(JS1) 2

* FUSE AND RELAY LOCATIONS VARYCHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION. CHK

JKP

CHANGE

DATE

11APR01

ADDED TRLR ABS LAMP.

REV

B

REFERENCE

P54004K

DRAWN

U00EDL2 RELEASE NO.

94-GA WAS AT CONN 165.

P50317A

NAME

9200/9400/9900 DATE

12FEB99

Figure 83 ABS/ATC (Bendix)

S08316

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SHEET

02

83

84


9.3. ABS/ATC (BENDIX) (CONT.), P. 3

Figure 84

ABS/ATC (Bendix) (cont.)

S08316


9.4. ABS/ATC (BENDIX) (CONT.), P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 9

ABS/ATC (BENDIX)


RIGHT FRONT WHEEL SPEED SENSOR DATA LINK NEG (515M)

RIGHT FRONT MODULATOR VALVE (291)

DATA LINK POS (514M) D

C

18BK

18BK

D

B

GROUND

(350)

23

4

3

YL/WH 16YL

A

INPUT

22

YL/WH1 16BL

94BY 18DKBL

RD/WH1 16RD

8

94BX 18YL

94BR 18BK BK/WH1 16OR

9

19

E3

DKBL/WH1 16BK

SINK

E2

17

(355)

94-GL3 16WH

94-GL2 16WH

A3

GROUND

A2

A1

B

ECM GND (354)

OUTPUT

94-GL1 16WH

94BJ 18LTBL

A1

GROUND

94CB 18VT

C

94BP 18RD

C1

7

HOLD

94BH 18LTGN SINK

EXHAUST

94BF 18DKBL

D1

18

LTBL/WH 16LTBL

REAR CHASSIS CONNECTOR (690)

E1

94BN 18BN

(471M)

C1

BN/WH1 16TN

B1

7

B

LTGN/WH 16LTGN

ABS CONTROL MODULE

5

H2

OUTPUT

94BB 18YL INPUT

J1587(+)

EXHAUST

J1587(-)

H3

VT/WH 16VT

G2

HOLD

G3

6

LTBL/WH 16LTBL

1

VT/WH 16VT

2

(471M)

A LTGN/WH 16LTGN

DKBL/WH 16 DKBL

1

2

DKBL/WH 16 DKBL

2

YL/WH 16YL

98J(+) 16BK

98K(-) 16BK

A

(292F)

1

(352)

RIGHT REAR WHEEL SPEED SENSOR

RIGHT REAR MODULATOR VALVE (354) CHK

CHANGE

DATE

VTT//CIR 94BF WAS

REV

C

REFERENCE

P54020U

DRAWN

U00EDL2 RELEASE NO.

94BA.

Figure 85

P50317A

18BK

18BK

C

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

ABS/ATC (Bendix) (cont.)

S08316

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AE08-52509

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04

85

86


9.5. ABS/ATC (WABCO), P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 9


ABS/ATC (WABCO)


(423M) 28A 18TN

FROM FUSE F4-A

13V 16PK

28C 18TN

L2 PANEL LTS FEED ADAPTER (504M)

(420)

(CH 2,PG 10)

ANTI LOCK

TRAC CNTL

(420M)

14

15

14

62AJ 16DK BL

TRAILER (423M)

G1 GROUND ADAPTER (453M)

94BD 18GY

94E 18GY

11GR 16WH

7

MUD/SNOW SWITCH (753M)

5 4

6

8

LEFT FRONT WHEEL SPEED SENSOR

94-GB 18WH 5

6 4

BLINK CODE SWITCH (511M) 1

LEFT FRONT MODULATOR VALVE (768)

2 2

10

9

[BL1] 16BL

[BN1] 16BN

(CH 9,PG 6)

[GN/YL1] 16GN

[BN4] 16BN

94BE 16GY

[BK4] 16BK


94H 16GY

FROM ABS POWER RELAY

3 1

94T 18GY

94-GC 18WH

94-G 16WH

(767)

TWISTED PAIR


JKP

DATE

28NOV00

CHANGE

TRT//SWAP REF DESG ON

Figure 86

IN

OUTPUT

94WH 18LTBL

6

TO SPLICE MS2 (CH 9, PG 6) REV

C

REFERENCE

P54004D

DRAWN

U00EDL2 RELEASE NO.

ECU CONNS. SPLICE MS2 WAS RS2

3

OUT

15

8

94WJ 18VT

94WD 18BN

12

INPUT

6

(766)

2

ATC FUNCTION

ABS CONTROL MODULE

ATC LIGHT

ABS LIGHT

13

TRAILER LIGHT

(771)

15

4

94WC 18BK

3

(1000)

94WK 18LTGN

(471M)

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

ABS/ATC (WABCO)

S08316

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SHEET

05


9.6. ABS/ATC (WABCO) (CONT.), P. 6 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 9


ABS/ATC (WABCO)


(5710L) 14AN 10RD

14AN 10RD

13X 14PK

I1 IGNITION ADAPTER (494M)

13W 14PK 1

2

30 85 87 87

A 3

86

4

5

ABS POWER RELAY (152M) *

FROM ABS WARNING LIGHT RELAY

94-GC 18WH

94A 10RD

B1 BATTERY STUD

14K 6RD

(CH 9,PG 5) FROM LEFT REAR MODULATOR VALVE (CH 9, PG 7)

94WN 18 DKBL

F10-A 15A *

94WW 18 RD

FROM LEFT FRONT MODULATOR VALVE (CH 9, PG 5)

(7J) ECM GND

2

2

(770) 3 1

[BL2] 16BL

5

94WF 18BN

94WE 18LTBL

94WA 18BK

1

4

10

[BN3] 16BN

[BN2] 16BN

6

[BK3] 16BK

[GN/YL2] 16GN

94K 14GY

7

94WG 18LTGN

D 94-GD 14WH

D

13Y 14PK

1

DATA LINK POS (514M)

94-GF 14WH


RIGHT FRONT WHEEL SPEED SENSOR


94WK 18 LTGN

F10-B 5A *

FROM RIGHT REAR MODULATOR VALVE (CH 9, PG 7)

1

2

(471M) (1000) 94WB 18BN

94-GA 16GY

TWISTED PAIR

94-GB 16GY

(MS1)

98J(+) 16RD

98K(-) 16DK BL

(MS2)

13

OUTPUT

INPUT

IN

4

ECU(-)

GROUND

J1587(-)

9

11

J1587(+)

10

8

BATT

ECU(+)

7

OUT

(766)

(771)

ABS CONTROL MODULE * FUSE AND RELAY LOCATIONS VARYCHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION. CHK

JKP

DATE

28NOV00

CHANGE

TRT//SWAP REF DESG ON

REV

C

REFERENCE

P54004D

DRAWN

U00EDL2 RELEASE NO.

ECU CONNS. SPLICE REFS WERE RS1,RS2

Figure 87

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

ABS/ATC (WABCO) (cont.)

S08316

PART NO.

AE08-52509

SHEET

06

87

88


9.7. ABS/ATC (WABCO) (CONT.), P. 7

Figure 88 ABS/ATC (WABCO) (cont.)

S08316


89

9.8. TRAILER CONNECTION — BACK OF SLEEPER MOUNTED W/TRACTOR ABS, P. 8

Figure 89 Trailer Connection — Back of Sleeper Mounted W/Tractor ABS

S08316

90


9.9. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED, P. 9

Figure 90

Trailer Connection W/Four Wheel Trailer — Frame Mounted

S08316


9.10. TWO SPEED AXLE WIRING, P. 10

Figure 91 Two Speed Axle Wiring

S08316

91

92


9.11. TRUCK BODY CONNECTION, P. 11

Figure 92

Truck Body Connection

S08316


9.12. TRAILER CONNECTION N/SLEEPER — BACK OF CAB MOUNTED, P. 12

Figure 93

Trailer Connection N/Sleeper — Back of Cab Mounted

S08316

93

94


9.13. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED W/5000, P. 13

Figure 94 Trailer Connection W/Four Wheel Trailer — Frame Mounted W/5000

S08316


9.14. MERITOR G SERIES TRANSMISSION, P. 14 NAVISTAR INTERNATIONALTRANSPORTATION CORP. ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 9


MERITOR G SERIES XMSN

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

LATCHING RELAY

HIGH/LOW SWITCH

* F11-A 10A 13Y 14PK

A

B

C

D

A

B

A

B

C

D

E

F

92PF 14TN

I2IGNITION ADAPTER (495)

B

14WH

XMSN POWER (1279)

B

E

14RD

G4-GROUND ADAPTER (456)

A

XMSN POWER (1130)

UNLABELED CIRCUITS AND CONNECTORS ARE PART OF MERITOR'S WIRING-SHOWN AS REFERENCE ONLY


JKP

DATE

07FEB00

CHANGE

RMVD J4,2;ADDED G4,

NEUTRAL SWITCH (IN GEAR) REV

REFERENCE

A

P50119U

DRAWN

U00EDL2 RELEASE NO.

1279

Figure 95

P50317A

LOW SOLENOID

HIGH SOLENOID

NAME

5000,9100,9200,9400,9900 CIRCUIT DIAGRAM DATE

12FEB99

Meritor G Series Transmission

S08316

PART NO.

AE08-52509

SHEET

14

95

96


9.15. EATON AUTOSHIFT TRANSMISSION — CAB WIRING, P. 15

Figure 96

Eaton Autoshift Transmission — Cab Wiring

S08316


9.16. EATON AUTOSHIFT TRANSMISSION — TRANSMISSION WIRING, P. 16

Figure 97

Eaton Autoshift Transmission — Transmission Wiring

S08316

97

98


9.17. EATON LIGHTNING TRANSMISSION — TRANSMISSION WIRING, P. 17

Figure 98

Eaton Lightning Transmission — Transmission Wiring

S08316


9.18. EATON ULTRASHIFT/DM2 — TRANSMISSION WIRING, P. 18 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER

9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

EATON ULTRASHIFT/DM2 - XMSN WIRING


AUTOSHIFT SELECTOR (1189)

17W 16PK 17U 16PK

A2 C3

85

87

START ENABLE RELAY (201M)

87A

30

86

A3

START FEED ADAPTOR (509)

17X 14PK

17-GA 16WH

17A 14PK

F

KEY SWITCH (40M)

17A 14PK

PUSH BUTTON START SWITCH (41M) 10A 2

30

13UB 18PK

13U 16PK

B

86

92RC 16TN

3

KEY SWITCH (40M)

87

H1

87A

5A

13D 20PK

85

H3

17 14PK

13UA 16PK

EATON ULTRASHIFT/DM2 (1316OL) 4

92RT 16TN

1

92U 16TN

92S 16TN

C1

EATON ULTRASHIFT/DM2 (1316PL)

13DM1 18PK

EATON ULTRASHIFT/DM2 XMSN RELAY (200M)

B2

98UB(+) /98U(+)* 16BK

98U(+)/98UA(+)* 16BK

C2

98VB(-) /98V(-)* 16BK

98V(-)/98VA(+)* 16BK

GROUND

DATALINK POSITIVE (514)

DATALINK NEGATIVE (515)

E

+12V

C

98A(+) 14BK

A

98C(-) 14BK

B

DATALINK (137) 98UC(+) 18OR

92MB 16TN

K3

PANEL LTS FEED ADAPTOR (504M)

92M 16TN

7

98VC(-) 18GY

6

92Q 18RD

5

92MA 18BLK

4

92P 18BL

2

AUTOSHIFT GEAR DISPLAY (1240)

34

ABS DASH CONNECTOR (471) CHK

DATE

CHANGE

* W/COBRA SHIFTER REV

REFERENCE

DRAWN

U00DLCK RELEASE NO.

58689J

Figure 99

NAME

5000/9100/9200/9400/9900 DATE

25OCT03

Eaton Ultrashift/DM2 — Transmission Wiring

S08316

PART NO.

AE08-52509

SHEET

18

99

100


9.19. EATON ULTRASHIFT/DM2 — TRANSMISSION WIRING (CONT.), P. 19

Figure 100 Eaton Ultrashift/DM2 — Transmission Wiring (Cont.)

S08316


9.20. EATON ULTRASHIFT/DM2 AND COBRA SHIFTER, P. 20 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER

9


EATON ULTRASHIFT/DM2 & COBRA SHIFTER


3

1

8

2

6

4

EATON COBRA SHIFT LEVER (1308)

5

62Y 16DKBL

EATON TONE GENERATOR (1309M)

4

92-GL 16WT

98W(+) 18BK

2

92-GT 16WT

3

98X(-) 18BK

92TI 18TN

1

PANEL LTS FEED ADAPTOR (504M)


D1

92MA 16TN

D2

92MM 16TN

D3

92MC 16TN

H2

92SL 16TN

J2

92HA /92H* 16TN

92H 16TN

30

J3

92JA /92J* 16TN

92J 16TN

31

ABS DASH CONN (471)

10A 2

92U 16TN

92S 16TN

13UA 16PK

30

87A

C1

1

13U 16PK

KEY SWITCH (40M)

85

86

87

B

EATON ULTRASHIFT/DM2 XMSN RELAY (200M)

B2

98U(+) /98UB(+)* 16BK

C2

98V(-) 98VB(-)* 16BK


98UA(+)/98U(+)* 16BK 98VA(-)/98V(-)* 16BK


DATALINK (137) 98A(+) 14BK

A

98C(-) 14BK

B

98UC(+) 18OR

7

98VC(-) 18GY

6

92Q 18RD

5

AUTOSHIFT GEAR DISPLAY (1240) * W/O COBRA SHIFTER ** FOR COMPLETE ULTRASHIFT WIRING SEE CHAPTER 9 PAGES 18 AND 19. CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00DLCK RELEASE NO.

58689J

Figure 101

NAME

5000/9100/9200/9400/9900 DATE

25OCT03

Eaton Ultrashift/DM2 and Cobra Shifter

S08316

PART NO.

AE08-52509

SHEET

20

101

102


9.21. ABS6/ATC BENDIX AIR, P. 21 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

ABS-6/ATC BENDIX AIR


4 87

87 A

ABS XMSN INTERRUPT (1085M)

2 85

30

86

ABS FEED (5710)

B1 BATTERY STUD

5

1

B

ABS XMSN SIGNAL RELAY (1084M)

94KP 18TN

94ST 14GY

A

92-GG 18TN

A 14AN 10RD

14K 6RD

14AN 10RD

(420M) IGNITION ADAPTER (494)

3

28C 18TN

3

28A 18TN

FROM FUSE F4-A (CH2, PG 10)

RIGHT SIDE CLUSTER

13V 16PK

3

BLINK CODE SWITCH (511M)

(423M)

14


62AJ 16DK BL

1

14

94E 18GY

F10-A 30A *

15

94T 18GY

(420M) (464M) F10-B 5A *

94BD 18GY

4

(464M)

TRLR ABS LAMP

TRAC CNTL LAMP

11GR 16WH

ABS WARN LAMP

2

L2 PANEL LTS FEED ADAPTER (504M)

13W 14PK

14AN 10RD

(423M)

5 2

6

4

5 3

1

4

7 6

94H 16GY

ATC OFF-ROAD SWITCH (511)

18

ABS CONTROL MODULE

2

6

TRAILER ABS WL

12

ATC LAMP/ ATC ORS

94-GL2 16WH

BLINK CODE GROUND (354B)

94BE 18GY

94-GB 18WH

ABS WL

17

ABS WL GND

92VT 16GY

94KA 18PK

3

RETARDER

(1348)

BATTERY

16

IGNITION

94P 12GY

94-GL 16WH

8


DATE

CHANGE

REV

REFERENCE

DRAWN

U00VTT1 RELEASE NO.

50337C

Figure 102

NAME

9200/9400/9900 DATE

01MAR04

ABS6/ATC Bendix Air

S08316

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AE08-52509

SHEET

21


9.22. ABS6/ATC BENDIX AIR, P. 22 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND



J1939 ENGINE DATA LINK (1097)

J1939 TERM RESISTOR (1110)

YL2(+) 18YL

11

YL1(+) 18YL

GN1(-) 18GN

A

94BX 18YL

22

23

YL/WH1 16BL

DKBL/WH1 16BK

4

TN/WH 16TN

PK/WH 16PK

5

3

DKBL/WH 16 DKBL

6

DENOTES TWISTED PAIR

WSS_DR-

94BV 18BN

BL1 16YL

REAR CHASSIS CONNECTOR (690)

11

20

BN1 16VT

94BW 18DKBL

21

10

94BY 18DKBL

5

4

(471M)

WSS_DR+

ABS CONTROL MODULE

ECM GROUND

1

TCV_DA

J1939_HI

J1939_LO

ECM GND (354A)

94-GA 12WH

YL1(+) 18YL

8

7

14

J1587_A

J1587_B

(1348)

13

13

YL/WH 16YL

c

GN1(-) 18GN

(100)

(471M) GN2(-) 18GN

TCV_DA_CMN

D

A

1

98J(+) 16BK

98K(-) 16BK

D

C 3

GN(-) 18GN

DATA LINK POS (514M)

YL(+) 18YL


2

1

1

RIGHT REAR WHEEL SPEED SENSOR

TRACTION CONTROL VALVE (360)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00VTT1 RELEASE NO.

50337C

Figure 103

18BK

2

18BK

(352)

NAME

5000/9100/9200/9400/9900 DATE

04MAR04

ABS6/ATC Bendix Air

S08316

PART NO.

AE08-52509

SHEET

22

103

104


9.23. ABS6/ATC BENDIX AIR, P. 23 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

9



RIGHT FRONT WHEEL SPEED SENSOR

LEFT FRONT WHEEL SPEED SENSOR


LEFT FRONT MODULATOR VALVE (290F)

C 18BK

18BK

18BK

A

A

B

B

(292F) 1

9

8

94BJ 18LTBL

94BF 18OR

94BC 18GY

94BL 18RD

94BK 18BK

94BM 18BN

7

4

5

8

3

2

1

DATE

BK/WH 16BK

HOLD

19

24

25

GY/WH1 16LTBL

RELEASE

17

OR/WH1 16LTGN

WSS_DL-

COMMON

GY/WH 16GY

94CA 18GY

11

BN/WH 16BN

12

2

1

GY/WH 16GY

LTBL/WH1 16GY

10

B

A

A

C

C

CHANGE

WSS_SL-

94BZ 18OR

2

REV

REFERENCE

DRAWN

RELEASE NO.

50337C

1

(351)

LEFT REAR WHEEL SPEED SENSOR

LEFT REAR MODULATOR VALVE (353) U00VTT1

Figure 104

WSS_SL+

RELEASE

94BU 18LTGN

RIGHT REAR MODULATOR VALVE (354) CHK

COMMON

HOLD

RELEASE

COMMON

HOLD

94BS 18PL

18

LTGN/WH 16LTGN

VT/WH 16VT

B

18

18BK

8

15

OR/WH 16OR

9

12

18BK

15

94BT 18LTBL

10

17

LTGN/WH1 16LTGN

16

16

VT/WH1 16BN

14

9

BN/WH 16BN

3

RD/WH 16RD

LTBL/WH 16LTBL

4

OR/WH 16OR

VT/WH 16VT

7

BK/WH 16BK

94BP 18RD

RD/WH1 16RD

COMMON

WSS_SR-

94BR 18BK

LTBL/WH 16LTBL

5

94CB 18PL

94BA 18DKBL

94BB 18YL

WSS_SR+

RELEASE

94BN 18BN

BK/WH1 16OR

HOLD

13

7

6

6

10

(471M)

REAR CHAS CONN (690)

14

BN/WH1 16TN

(1349)

11

ABS CONTROL MODULE

LTGN/WH 16LTGN

1

2

1

94BH 18LTGN

DKBL/WH 16 DKBL

YL/WH 16YL

(471M)

2

RD/WH 16RD

2

(289)

WSS_DL+

18BK

C

NAME

5000/9200/9400/9900 DATE

01MAR04

ABS6/ATC Bendix Air

S08316

PART NO.

AE08-52509

SHEET

23


9.24. ABS6 ADVANCE ECU, W/BENDIX RSP, P. 24 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9

ABS-6 ADVANCE ECU, W/BENDIX RSP


LOCATED AT X-MEMBER BACK OF CAB

TCV

LOCATED ON STEERING COLUMN

LOCATED AT LEFT RAIL

94SC 20GY

94SD 20GY 94SDA 18GY

(471M)

4

94SA 20GY

(471M)

3

2

94SBA 18GY

1

94SCA 18GY

94SBB 18GY

1

94SB 20GY

2

94SAB 18GY

3

94SCB 18GY

4

94SDB 18GY

BK/WH2 16BK

RD/WH2 16RD

YAW RATE SENSOR (1364)

36

35

STEERING WHEEL POSITION SENSOR (1363)

8

7

94SAB 18GY

94SJ 18GY

94SK 18GY

45

5

3

46

LOCATED AT RIGHT REAR AIR BAG

47

94SBB 18GY

94SCB 18GY

PRESSURE SENSOR 2 (1366) LOCATED AT OUTSIDE RIGHT DASH PANEL

DATE

WH 18WH

REFERENCE

DRAWN

ADVANCE ABS-6 CONTROL MODULE

10

CAN_SEN_LO

PS_SIG 2

PS_SIG 1

REV

11

CAN_SEN_HI

94SF 18GY

5

94SAA 18GY

94SZD 18GY

1

PS_SPL

4

PS_CMM

94SVD 18GY

3

PS_SIG 3

2

CHANGE

BL 18BL

OR 18OR

YL2 18YL 94SZD 18GY

(471M)

44

94SH 18GY

43

A

DENOTES TWISTED QUADRUPLET

94SE 18GY

42

NAME

9920 & 9940 (IROS SUSP ONLY)

U00VTT1 RELEASE NO.

DATE

59716T

Figure 105

B

6

PMV_TR_HLD

PMV_TR_CMM

41

C

A

94SL 18GY

94SN 18GY

94SM 18GY PMV_TR_REL

(1361) CHK

12

GN2 18GN

BN/WH2 16BN

(471M)

39

40

9

B

A

94SVD 18GY

RD/WH2 16RD

38

37

C

BN2 18BN

3

B

YL 18YL

2

BK/WH2 16BK

TRAILER MOD VALVE (1368)

1

BN 18BN

C

GN 18GN

PMV TRAILER

LOCATED AT LEFT RAIL

CAN_SEN_CMM

LOCATED AT FOOT VALVE UNDER CAB

CAN_SEN_SPL

(1360)

TCV_SA

TCV_SA_CMM

94SDB 18GY 48

PRESSURE SENSOR 3 (1367)

PRESSURE SENSOR 1 (1365)

18MAY05

ABS6 Advance ECU, W/Bendix RSP

S08316

PART NO.

AE08-52509

SHEET

24

105

106


9.25. EATON AUTOSHIFT 3, P. 25 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER

09


EATON AUTOSHIFT 3


TO CAB GND (506)

EATON GEAR DISPLAY (1240)

2

4

3VC(-) 18BK

92ETA 16TN 3UC(+) 18BK

6

A

B E


EATON TONE GENERATOR (1309) 3

35 IGNITION POWER

92ETC 12TN

32 START_EN + 4 START_EN 26

92ET 16TN

3EB(+) 18BK 43

3EC(-) 16BK

H

92ET 16TN

1

92ET 16TN

44

17EA 16PK

17EA 16PK

17-GA 16WH

A

17-GA 16WH

E

3EC(-) 18BK

45

G

17EM 16PK

LATCH

3EB(+) 16BK

C

3EC(-) 18BK

J1587 -

2

42

B

3EB(+) 18BK

11

17EA 16PK

26

17EM 16PK

W/ COBRA SHIFTER ONLY

17-GA 16WH

29

17EM 16PK

DASH CONNECTOR (471)

DASH INTERCONNECT (1900)

START FEED ADAPTOR (509)

TO STARTER SOLENOID

17A 12PK

17X 12PK

(102)

4

B

86 5

17A 14PK

PUSH BUTTON START (41M) 17 14PK

30 1

17A 14PK

2 85

87

87A

START ENABLE (201M)

KEY SW IGN (40M)

DATE

98C(-) 18BK

92ETC 18TN

10

CHK

3V(-) 18BK

3VB(-) 18BK 3UB(+) 18BK

J1587 +

F

98A(+) 18BK

PANEL LTS FEED ADAPTOR (504)

AUTOSHIFT TRANSMISSION ECM (7105)

DATALINK (137) C

3U(+) 18BK

92P 16TN

7

92MA 16TN

D

5

+12V


TCM IGNITION FUSE (464) 10 A 13U 16PK

CHANGE

REV

1

REFERENCE

92ETB 16TN

2

DRAWN

U00L788 RELEASE NO.

59822S

NAME

5000/9100/9200/9400/9900 DATE

23SEP05

Figure 106 Eaton Autoshift 3

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9.26. EATON AUTOSHIFT 3, P. 26 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER

09


EATON ULTRASHIFT 3


EATON ULTRASHIFT3/DM3 XMSN RELAY (200M)

EATON ULTRASHIFT/DM2 (1316PL) A

13DM2 18PK


87A

20

92EG 16TN

21

92EH 16TN 92EJ 16TN

MEIIR 22 MEIIR +

J K L

87

85

ABS DASH CONNECTOR (471)

DASH INTERCONNECT (1900) MEIIR CONTACT

86

30

32

92EG 16TN

92EG 16TN

33

92EH 16TN 92EJ 16TN

92EH 16TN 92EJ 16TN

34

EATRON ULTRASHIFT/DM3 (13160L) A

13D 18PK

NOTE: EATON ULTRASHIFT 3 CIRCUITRY ON SHEET 25 NEEDED IN ADDITION TO CIRCUITRY ABOVE.

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00L788 RELEASE NO.

59822S

Figure 107

NAME

5000/9100/9200/9400/9900 DATE

23SEP05

Eaton Autoshift 3

S08316

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107

108


9.27. EATON AUTOSHIFT 3 W/PUSH BUTTON SHIFTER, P. 27 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER

09


EATON AUTOSHIFT 3 W/PUSH BUTTON SHIFTER.



28


N

98YL4(+) 18YL

27

M

98GN4(-) 18GN

25 31

27 98YL4(+) 18YL

F

92ER 16TN

HIL(-)

J3 92EL 16TN

30

92ER 16TN

HIL(+) F2

98GN4(-) 18GN

31

92EL 16TN

F1

98YL4(+) 18YL

28

98GN4(-) 18GN

D

92EL 16TN



SHIFT CONTROL POWER (-)

C1

92ER 16TN

B3 62Y 16DKBL

SHIFT CONTROL POWER (+) DIMMER CONTROL


36

3

B

30A

A 14A 12RD

AUTOSHIFT ECM POWER FUSE (1195) 5+ 18YL

START MOTOR(+) (1191)

A

5A+ 18YL

J1939(+) C

5A18GN

518GN

5B+ 18YL

2

14B 12RD

START MOTOR(-) (1192)

A

J1939(-)

ENGINE ECM (1098)

5B18GN

38

10-G 12WH

C

J1939 TERMINATING RESISTOR (1239)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00L788 RELEASE NO.

59822S

Figure 108

NAME

5000/9100/9200/9400/9900 DATE

23SEP05

Eaton Autoshift 3 W/Push Button Shifter

S08316

PART NO.

AE08-52509

SHEET

27


9.28. EATON AUTOSHIFT 3 W/COBRA SHIFTER, P. 28 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER

09


AUTOSHIFT 3 W/COBRA SHIFTER



15

16 17

N

92EE 16TN 92EF 16TN

D

6

92EK 16TN

92EL 16TN

F

92ER 16TN

47

92EK 16TN

SHIFT CONTROL INPUT MANUAL 2

92EF 16TN

92EF 16TN

SHIFT CONTROL INPUT AUTO

8

92EE 16TN 46

R

92EL 16TN

27

92EE 16TN

P

1

92ED 16TN

92ED 16TN

92EK 16TN

31

28

M 92ED 16TN

23

25

COBRA SELECTOR (1308)



SHIFT CONTROL INPUT COMMON SERVICE LIGHT OUTPUT

EATON TONE GENERATOR (1309)

92ER 16TN

92ELB 18TN

4

31

92EL 16TN

30

3 92ELA 16TN

SHIFT CONTROL POWER (-) 4

92ER 16TN

5 62Y 16DKBL START MOTOR(-) (1192) 36

38

B

30A A 14A 12RD

START MOTOR(+) (1191)

AUTOSHIFT ECM POWER FUSE (275)

ENGINE ECM (1098)

3 5+ 18YL

A

5A+ 18YL

A

5A18GN

C

J1939(+) J1939(-)

5B18GN

518GN

5B+ 18YL

2

DIMMER CONTROL


10-G 12WH

14B 12RD

SHIFT CONTROL POWER (+)

C

J1939 TERMINATING RESISTOR (1239)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00L788 RELEASE NO.

59822S

Figure 109

NAME

5000/9100/9200/9400/9900 DATE

23SEP05

Eaton Autoshift 3 W/Cobra Shifter

S08316

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AE08-52509

SHEET

28

109

110


10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10) 10.1. AUXILIARY CIRCULATION FAN (LOW ROOF), P. 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10


AUXILIARY CIRCULATION FAN (LOW ROOF)


14AV 10RD

14AK 6RD

B2 BATTERY STUD

14AX 10RD

* F10-D 30A

14AX 10RD

(942)

582-A

582-C

76K

76L 16LT GN

582-B 5A

AUXILIARY CIRCULATION FAN 76L 18BK

(642)

BK

(611) 76L 18BK

LO

76-GL 18WH

HI

DATE

CHANGE


(906)

(642)

CHK

M OR

BK

11-GAD 14WH

* FUSE LOCATIONS VARYCHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION

RD

OFF

76-GL 18WH

11-GBD 12WH

11-GAD

U00JKP2 14WH

11-GBD 12WH

4MAR02 U00GSD1 REV

REFERENCE

DRAWN

NAME

4MAR02 5000/9100/9200/9400/9900 U00EDL2 RELEASE NO.

DATE

12FEB02

55093F

Figure 110

Auxiliary Circulation Fan (Low Roof)

S08316

PART NO.

AE08-54338

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01


10.2. AUXILIARY CIRCULATION FAN (HIGH ROOF), P. 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10


AUXILIARY CIRCULATION FAN (HIGH ROOF)


14AV 10RD

14AK 6RD

B2 BATTERY STUD

14AX 10RD

* F10-D 30A

14AX 10RD

(942)

582-A

582-C

76L

76K 16LT GN

582-B 5A

76K 18BK

AUXILIARY CIRCULATION FAN BK

(1305) 76K 18BK

LO

RD

OFF

76-GK 18WH 76-GK 18WH

HI

M OR

BK

11-GAG 14WH


(906) 11-GBD 12WH

11-GBC

U00JKP2 14WH

* FUSE LOCATIONS VARYCHECK INSIDE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATION CHK

DATE

CHANGE

11-GBD 12WH

4MAR02 U00GSD1 REV

REFERENCE

DRAWN

NAME


DATE

12FEB02

55093F

Figure 111

Auxiliary Circulation Fan (High Roof)

S08316

PART NO.

AE08-54338

SHEET

02

111

112


10.3. AUXILIARY CIRCULATION FAN (SKYRISE), P. 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10


AUXILIARY CIRCULATION FAN (SKYRISE)


14AV 10RD

14AK 6RD

B2 BATTERY STUD

14AX 10RD

* F10-D 30A

14AX 10RD

(942)

582-A

582-B 5A 76L 16LT GN

582-C

AUXILIARY CIRCULATION FAN 76K 18BK

(642)

BK

(611) 76K 18BK

LO

76-GK 18WH

RD

OFF

76-GK 18WH

HI

M OR

(323) BK

W/SKYRISE ONLY

(906)

(642) 11-GAD 14WH


DATE

CHANGE


11-GBD 12WH

11-GAD

U00JKP2 14WH

11-GBD 12WH

4MAR02 U00GSD1 REV

REFERENCE

DRAWN

NAME


55093F

Figure 112

DATE

12FEB02

Auxiliary Circulation Fan (Skyrise)

S08316

PART NO.

AE08-54338

SHEET

03


10.4. BUNK FLUORESCENT AND READING LIGHTS, P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10


BUNK FLUORESCENT AND READING LIGHTS


63AA 14DK BL

63AA 14DK BL

63AP 16DK BL

(906) 63U 18DK BL

63U 18DK BL

(322) (W/SKYRISE)

63W 18DK BL

63AR 18DK BL

(605)

(604)

63AR 18DK BL

(720)

UPPER BUNK READING LIGHT

18RD


18WH

18BK

62M 16DK BL 18BK

18WH

18WH

(605)

UNDER CABINET LIGHT

LOWER BUNK READING LIGHT

18WH

18WH

18RD

18WH

18RD

BUNK FLUORESCENT LIGHT

63U 18DK BL

63W 18DK BL

63AS 18DK BL

63AP 18OR

18BK

B2 BATTERY STUD

14AK 6RD

F8-D 20A

(643)

(603)

14AP 14RD

(604)

W/SKY-RISE

(603)

3

11-GAE 12WH

11-GN 8WH

11-GAF 10WH

DATE

CHANGE

REV

REFERENCE

(906)

U00JKP2


4MAR02 11-GBC 14WH

U00GSD1 CHK

11-GAD 14WH

11-GB 8WH

GROUND STUD

63-GF 16DK BL 63-GE 16DK BL

11-GAB 16WH

62-GE 18WH 63-GE 16DK BL

(RIGHT DASH PANEL)

(429)

(906)

11-GBC 14WH

63-GF 16WH

63-GE 16WH

8

63-GF 16DK BL

3

62-GE 18WH

1

(642)

11-GBD 12WH

1

BUNK DOME LIGHT SWITCH (594)

2 6

11-GAD 14WH

(429)

6

4

9

5

11-GAB 14WH

2B

DRAWN

11-GBD 12WH

63-GK 16WH

63-GJ 16WH

62E 18DK BL

63-GK 18WH

63-GJ 18BK

62BP 16DK BL 62Z 18DK BL

63-GA 16WH

7

(220)

8 10

4

62-GZ 18WH

SLEEPER DOME LIGHT SWITCH (502)

READING LIGHT GND SWITCH

63-GU 18WH

63-GR 18WH

(W/SKYRISE)

(906)

7

63-GU 18WH

(605)

63-GX 18WH

63-GW 18WH

62AP 16DK BL

(321)

5B

N/SKYRISE

(322)

63-GK 18WH

63-GJ 18BK

62BP 16DK BL

(428)

(643)

63-GU 18WH

(720)

18WH

18BK

62AP 16DK BL

PNL LT (CH 11,PG 11)

NAME


55093F

DATE

12FEB02

Figure 113 Bunk Fluorescent and Reading Lights

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AE08-54338

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113

114


10.5. BUNK SPEAKERS, P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10


BUNK SPEAKERS


W/AUXILIARY RADIO CONTROL

STANDARD

86AS 18LT GN

86AU 18LT GN

86AU 18LT GN

86AT 18LT GN

86AT 18LT GN

FOR SKYRISE ONLY

86AX 18LT GN

86AZ 18LT GN 86AZ 18LT GN

86AY 18LT GN

(575) 20BK

20GN

20GN

20BK

(574)

LEFT BUNK SPEAKER

18RD

18BN

18RD

(323)

(642) 86AW 18LT GN

86AX 18LT GN

86AW 18LT GN

(322)

FOR SKYRISE ONLY

86AY 18LT GN

86AS 18LT GN

(118)

86AZ 18LT GN

86AR 18LT GN

86AX 18LT GN

(CH 8,PG 13)

(117)

86AR 18LT GN

86AW 18LT GN

FROM CAB RADIO

(118)

(117)

(118)

(117)

(906)

18GN

18LT GN

86AY 18LT GN

18LT GN

18YL

18GN

VOLUME/BALANCE CONTROL

U00JKP2 -

-

+

+

4MAR02

RIGHT BUNK SPEAKER

U00GSD1 CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME


55093F

Figure 114

DATE

12FEB02

Bunk Speakers

S08316

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AE08-54338

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10.6. LUGGAGE COMPARTMENT LIGHTS, P. 6 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10


LUGGAGE COMPARTMENT LIGHTS


63AA 14DK BL

14AK 6RD

14AP 14RD

(906)

63AB 14DK BL

63AA 14DK BL

F8-D 20A

B2 BATTERY STUD

63AJ 18BK

63AC 18DK BL

63AD 18BK

63AG 18DK BL

(583)

(587)

LEFT MERCURY SWITCH

RIGHT MERCURY SWITCH

18WH

18WH

18WH

LIFT-UP BUNK SWITCH

(583)

(587) 63AE 18WH

63AM 18DK BL

63AK 18WH

(1304)

63-GN 18WH

63-GD 18WH

63AN 18DK BL

63AL 18DK BL 63-GAK 18WH

CENTER LUGGAGE COMPARTMENT LIGHT (1288)

63AH 18DK BL

63AZ 18DK BL

63AY 18DK BL

LEFT LUGGAGE COMPARTMENT LIGHT (1287)

18BK

18BK

18BK

(1304)

RIGHT LUGGAGE COMPARTMENT LIGHT (1286)

11-GBC 14WH

11-GAG 12WH


U00JKP2 11-GBC 12WH

11-GBD 12WH

11-GBD 12WH

4MAR02

(906) U00GSD1 CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME


55093F

Figure 115

DATE

12FEB02

Luggage Compartment Lights

S08316

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AE08-54338

SHEET

06

115

116


10.7. POWER SOURCE, P. 7 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

POWER SOURCE


14AW 10RD

14AK 6RD

B2 BATTERY STUD

14AY 12RD

* F10-C 20A

(942)

14AZ 14RD

14AY 14RD

14AZ 14RD

86-GH 14WH

RIGHT BULKHEAD AUXILIARY POWER SOURCE (789)

11-GAE 12WH

11-GAG 12WH

86-GN 14WH

CONTROL PANEL AUXILIARY POWER SOURCE (1306)

11-GAF 10WH

11-GBC 14WH

11-GN 8WH

CAB CHASSIS GROUND


(906) 11-GBD 12WH

11-GBD 12WH

11-GBC 12WH

U00JKP2


DATE

CHANGE

4MAR02 U00GSD1 REV

REFERENCE

DRAWN

NAME


55093F

Figure 116

DATE

12FEB02

Power Source

S08316

PART NO.

AE08-54338

SHEET

07


10.8. REFRIGERATOR WIRING, P. 8 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10


REFRIGERATOR WIRING


14AX 18RD


* F10-A 5A

62X 18DK BL

86AV 18LT GN

PANEL LIGHT FEED ADAPTER (504)

5

2

4

6

7

1

3 8

62-GX 18WH

86AG 18LT GN

REFRIGERATOR ON/OFF SWITCH (613)

PANEL LIGHT GROUND ADAPTER (506)

(906) 86-GK 18WH 86AG 18LT GN

86-GR 18WH

(612)

(906) 11-GBD 14WH

U00JKP2


DATE

CHANGE

GROUND ADAPTER (454) 11-GBD 14WH

11-GBC 14WH

4MAR02 U00GSD1 REV

REFERENCE

DRAWN

NAME


55093F

DATE

12FEB02

Figure 117 Refrigerator Wiring

S08316

PART NO.

AE08-54338

SHEET

08

117

118


10.9. TV/VCR WIRING, P. 9 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10


TV/VCR WIRING


14AV 10RD

14AK 6RD

B2 BATTERY STUD

14AX 10RD

* F10-D 30A

14AX 10RD

(942)

582-B

582-C

86AP 14LT GN

582-A 20A

W/118" PRO-SLEEPER

86AP 14LT GN

86AP 14LT GN

86-GP 14WH

86-GP 14WH

(607)

(1315)

11-GAG 12WH

86-GP 14WH

86AP 14LT GN

TV POWER SOURCE (607)


U00JKP2


DATE

CHANGE

(906) 4MAR02

11-GBC 14WH

11-GBD 12WH

11-GBD 12WH

11-GBC 12WH

U00GSD1 REV

REFERENCE

DRAWN

NAME


55093F

Figure 118

DATE

12FEB02

TV/VCR Wiring

S08316

PART NO.

AE08-54338

SHEET

09


10.10. OVERHEAD CABINETS, ACCENT LIGHTS, P. 10 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10


OVERHEAD CABINETS, ACCENT LIGHTS


14AV 10RD

14AK 6RD

B2 BATTERY STUD

* F10-D 30A

PANEL LIGHT

62BP 16DK BL

14AX 10RD

(CH 11,PG 11)

14AX 10RD

(942)

582-A

582-B

62BP 16DK BL

(906)

582-C 10A

63BA 18DK BL

WH

63-GBD 18WH

BK

63BD 18DK BL

RIGHT ACCENT LIGHT

62Y 18DK BL

(1313)

4

ACCENT LIGHTS ON/OFF SWITCH (1289)

7

5

6 8

11-GAE 12WH

WH

BK

11-GN 8WH

63-GBC 18WH

(643) 63BC 18DK BL

CENTER ACCENT LIGHT

62-GY 18WH

63BB 18DK BL

(1312)

(1311) 63BB 18DK BL

63BB 18DK BL

BK

63-GBB 18WH

63-GBB 18WH 11-GAF 10WH

LEFT ACCENT LIGHT

WH

(1310)

11-GAD 14WH

11-GBC 14WH


DATE

CHANGE

(906) 4MAR02 11-GAD

(642) REV

REFERENCE


U00JKP2 11-GBD 12WH

14WH

11-GBD 12WH

11-GBC 12WH

U00GSD1 DRAWN

NAME


55093F

DATE

12FEB02

Figure 119 Overhead Cabinets, Accent Lights

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AE08-54338

SHEET

10

119

120


10.11. OPTIONAL SLEEPER MOUNTED RADIO CONTROLS, P. 11 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

OPTIONAL SLEEPER MOUNTED RADIO CONTROLS (08REK)


SLEEPER MOUNTED CONTROL

A

24BL

G

BK SHIELD

CONNECTION AT RADIO (1322)

BL

BK

H

GY

F

CONNECTION AT "B" PILLAR (1323)

H

SHIELD

BL 24BL

24WH

G

F

CONNECTION AT CONTROL

H

OR

E

GY

OR

VT 24BK

24BN

E

G

F

GND

VT

ILL (8V)

D

E

LCD CE

GN

YL

C

D

LCD CLK

24WH

24GN

24RD

C

D

V DD

24BN

A

24GN

24RD

C

LCD D0

24BK

A

LCD D1

GN

YL

ILL (8V)

LCD D1

LCD D0

V DD

LCD CLK

LCD CE

GND

RADIO CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00LDG2 RELEASE NO.

56427Z

Figure 120

NAME

5000/9100/9200/9400/9900 DATE

19SEP02

Optional Sleeper Mounted Radio Controls

S08316

PART NO.

AE08-54338

SHEET

11


10.12. SHORE POWER WIRING (08WET) NOT WITH INVERTER, P. 12 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

SHORE POWER WIRING (08WET) NOT WITH INVERTER


110VAC 14/3 WH/BK/GN

SHORE POWER CONNECTIONS

LOAD CENTER (LEFT UNDERBUNK STORAGE AREA)

TELEPHONE WIRE TV/ TELEPHONE

15A

14/3

14/3

WH/BK/GN

WH/BK/GN

BUNK BULKHEAD OUTLET

14/3

WH/BK/GN

TV COAX

LEFT SIDE UTILITY CABINET OUTLET (W/72" SLEEPER ONLY)

TV/VCR CABINET OUTLET A B TV INPUT CHANNEL A/B SWITCH

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00NWB2 RELEASE NO.

57381A

NAME

9200/9400/9900 DATE

PART NO.

16JAN03

Figure 121 Shore Power Wiring (08WET) Not With Inverter

S08316

AE08-54338

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12

121

122


10.13. SHORE POWER WIRING (08WET) WITH INVERTER (08WES), P. 13 INTERNATIONALTRUCKANDENGINECORPORATION ELECTRICALCIRCUITDIAGRAM

CHAPTER 10

SHORE POWER WIRING (08WET) WITH INVERTER (08WES)


2/0 RD

2/0 BK CHASSIS IN-LINE CONNECTIONS

-

DC +

+

200A

FRAME RAIL GROUND

2/0 BK

2/0 RD

6 GA BK

DC -

DC/AC INVERTER

AC IN

AC OUT SLEEPER PANEL ON/OFF CONTROL

110VAC 14/3

14/3

WH/BK/GN

WH/BK/GN

SHORE POWER CONNECTIONS LOAD CENTER (LEFT UNDERBUNK STORAGE AREA)

TELEPHONE WIRE TV/ TELEPHONE

15A

14/3

14/3

WH/BK/GN

WH/BK/GN

BUNK BULKHEAD OUTLET

14/3

WH/BK/GN

TV COAX

LEFT SIDE UTILITY CABINET OUTLET (W/72" SLEEPER ONLY)

TV/VCR CABINET OUTLET A B TV INPUT CHANNEL A/B SWITCH CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00NWB2 RELEASE NO.

57381A

NAME

9200/9400/9900 DATE

16JAN03

PART NO.

AE08-54338

Figure 122 Shore Power Wiring (08WET) With Inverter (08WES)

S08316

SHEET

13


11. LIGHT SYSTEMS (CHAPTER 11) 11.1. BACK-UP LIGHTS, P. 1

Figure 123

Back-Up Lights

S08316

123

124


11.2. CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING, P. 2

Figure 124

Cab and Trailer Lights Switch and Relays Wiring

S08316


11.3. CAB CLEARANCE AND IDENTIFICATION LIGHTS, P. 3

Figure 125

Cab Clearance and Identification Lights

S08316

125

126


11.4. WORK LIGHT N/SLEEPER, P. 4

Figure 126

Work Light N/Sleeper

S08316


11.5. CAB DOME, READING AND COURTESY LIGHTS N/SKYRISE, P. 5

Figure 127

Cab Dome, Reading and Courtesy Lights N/Skyrise

S08316

127

128


11.6. CAB DOME, READING AND COURTESY LIGHTS W/SKYRISE, P. 6

Figure 128 Cab Dome, Reading and Courtesy Lights W/Skyrise

S08316


11.7. DAYTIME RUNNING LIGHTS (DRL) — USA, P. 7

Figure 129

Daytime Running Lights (DRL) — USA

S08316

129

130


11.8. FOGLIGHTS — CAB/FRONT END EFFECTS, P. 8

Figure 130 Foglights — Cab/Front End Effects

S08316


11.9. HEADLIGHT SWITCH AND DIMMER SWITCH WIRING, P. 9 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 11


HEADLIGHT SWITCH AND DIMMER SWITCH WIRING


B2 BATTERY STUD

FROM PANEL LIGHT SWITCH

14W 6RD 14B 10RD

(CH 2,PG 11)

14D 10RD

A

A

F8-B 25A TYPE I ONLY

F3-C

F3-D 10A

50A 18YL

50 18YL

58AA 18BN

62S 16DK BL

B

51 14YL

B

TO CAB AND TRAILER LIGHTS SWITCH

62A 16DK BL

F8-A 10A TYPE I ONLY

2 1

5

3

62AS 16DK BL

7

4

6

HEADLIGHT SWITCH (465)

8

58E 18BN

62-GAS 18WH

(CH 11,PG 2)

50B 18YL

GROUND ADAPTER (454M)

66H 18YL

11-GAW 16WH

GROUND STUD 11-GD 8WH 52M 16YL

FROM MED-HI SPEED RELAY (462-R3)

75-GC 18WH

52N 16YL

52B 14YL

86

30

DIMMER RELAY (147M)

52J 18YL

50-GB 18WH

66F 14YL

87 A

87

85

64C 14YL

20

53B 14YL

52-GE 12WH

(421)

A

(CH 12,PG 2)

51A 14YL

(CH 11,PG 7)

F

A

11-GF 10WH

(LEFT DASH PANEL)

GROUND STUD

GROUND STUD

53B 12YL

52-GE 12WH

52-GE 12WH

62-GD 18WH

G

11-G 8WH

FROM DRL MODULE (USA) (CH 11,PG 7)

2

(421)

(RIGHT DASH PANEL)

DIMMER SWITCH (TURN SIGNAL HANDLE)

B

(CODE 808TGE)

TO DRL MODULE (USA)

DIMMER CONTROL (1258)

52F 12YL

85

TO AIR SHIELD LIGHT RELAY

L

(1)

52F 12YL

87

11-GK 16WH

87 A

(LEFT DASH PANEL)

86

30

HEADLIGHT RELAY (462-R4)

H

TO HEADLIGHTS (CH 11,PG 10,12)

CHK

JKP

DATE

5DEC00

CHANGE

CIR 52M AT CONN 465

REV

B

REFERENCE

P53958R

DRAWN

U00EDL2 RELEASE NO.

WAS AT RELAY 147M. ADDED CIR 66H.

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

Figure 131 Headlight Switch and Dimmer Switch Wiring

S08316

PART NO.

AE08-52511

SHEET

09

131

132


11.10. HEADLIGHTS, P. 10

Figure 132

Headlights

S08316


11.11. PANEL LIGHTS, P. 11

Figure 133

Panel Lights

S08316

133

134


11.12. PARK/TURN/SIDE MARKER LIGHTS — WITH DRL, P. 12

Figure 134

Park/Turn/Side Marker Lights — With DRL

S08316


11.13. SPOTLIGHT, P. 13

Figure 135 Spotlight

S08316

135

136


11.14. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 14

Figure 136 Stop, Tail, Turn and Hazard Signal Lights With Flasher

S08316


11.15. WORK LIGHT W/SLEEPER, P. 15 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 11


WORK LIGHT W/SLEEPER


B2 BATTERY STUD

FROM FUSE F4-A

14T 10RD

28A 18TN

14W 6RD

13V 16PK

(CH 2,PG 10)

(423)

65-GC 16WH

(935)

2

65B 16OR

4

TO CIGAR LIGHTER (CH 8,PG 1)

(935)

5 3

6

65C 16OR

1

84 14LT GN

65A 16OR

(423) 65C 18OR

F2-A 15A

WORK LIGHT SWITCH (441)

65A 14OR

WORK LIGHT INDICATOR LIGHT

65C 16OR

65-GC 16WH

65B 16OR

65A 16OR

(578) 18OR 65-GB 16WH

18WH

LEFT WORK LIGHT

65-GF 16WH

11-GBD 12WH

65F 16OR

11-GBC 14WH

18OR 18WH

(906)

RIGHT WORK LIGHT

11-GBD 12WH

(579)


CHK

JKP

DATE

4MAR02

CHANGE

65-GB WAS 65-GF,

REV

A

65-GF WAS 65-GB,REMVD 11-GAF & SPLICE.

Figure 137

REFERENCE

55093F

DRAWN

U00EDL2 RELEASE NO.

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

Work Light W/Sleeper

S08316

PART NO.

AE08-52511

SHEET

15

137

138


12. HEATER AND AIR CONDITIONER (CHAPTER 12) 12.1. AIR CONDITIONER — CAB, P. 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

12

AIR CONDITIONER - CAB


B2 BAT STUD

FROM HVAC CONTROL REF (1057) FROM HVAC CONTROL REF (1057)

14H 6RD

(CH 12,PG 2)

77W 16LT GN

77W 18LT GN

14Z 10RD

(CH 12,PG 2)

77T 14LT GN

FOR DAY CAB MODELS

FOR PRO SLEEPER MODELS

86

30 87 A

87

77M 16LT GN

85

TO ACCESSORY ADAPTER RELAY

12-GH 16WH

77-GS 18WH

77H 14LT GN

A/C CONTROL RELAY (144)

77S 18LT GN

F1-C 20A

F1-B 10A

(CH 2,PG 2)

11-GQ 16WH

FROM SLEEPER A/C SWITCH

LEFT CAB GROUND (56F)

11-GF 10WH

(CH 12,PG 4)

77F 14LTGN

85

77C 14LT GN

87

TO TRAILER MARKER RELAY

77-G 18WH

(CH 11,PG 2)

(2-C)

TO HEATER CONN #2 REF 162

FROM MAIN CONTROL RELAY

13-GT 18WH 77E 14LT GN

77H 14LT GN

87 A

77F 14LT GN

86

30

77R 18LT GN

AIR COND RELAY (463-R6)

(CH 12,PG 2)

(CH 12,PG 2)

11-GU 12WH 77-GE 14WT

ENGINE GROUND

BK

(1084)

BK

(1084) FREON COMPRESSOR CLUTCH CHK

DATE

CHANGE

CJB5//RMVD W/SER 60.

REV

B

REFERENCE

54719V

DRAWN

U00EDL2 RELEASE NO.

P50317A

Figure 138

NAME

5000/9200/9400/9900 DATE

12FEB99

Air Conditioner — Cab

S08316

PART NO.

AE08-52512

SHEET

01


12.2. HEATER — CAB, P. 2 NAVISTAR INTERNATIONALTRANSPORTATION CORP. ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12


HEATER - CAB


B2 BAT STUD

F1-C 20A

1

9

3

6

7

75BR 18LTGN

75BE 18LTGN

75BF 18LTGN

75BG 18LTGN

4

75-GL 18WH

12

RECIRC MOTOR (1059)

PANEL LIGHT (CH 11,PG 11)

TO AC CONTROL RELAY (CH 12,PG 1)

F1-B 10A

8

62P 18DKBL

13BH 18PK 14Z 10RD

14X 10RD

F1-A 30A

11

77W 18LTGN

10

14H 6RD

5

75BP 18LTGN

(1057)

8

10

75A 10LTGN

75 10LTGN

MAIN CONTROL RELAY (463-R5)

75BM 18LTGN

75BC 16LTGN

13U 12PK

F9-D 10A

7 75-GK 18WH

TO SPLICE (CH 2,PG 10)

86

30 87 A

87

BLOWER CONTROL SWITCH (1056)

75B 14LTGN

85

AIR DIST MOTOR (1058)

75BL 14LTGN

C E

B H

MH

ML

A

D

C

75BF 18LTGN B A

TO A/C RELAY (CH 12,PG 1)

75BK 18LTGN

13-GT 18WH 75H 14LTGN

TO HEATER BOX (CH 12,PG 6) CHK

CNA

A

C

AL08//REMOVED CIRCUITS

REV

REFERENCE

B

P53673L

D

Figure 139

(162)

F

A

E

D

TO AC CONTROL RELAY (CH 12,PG 1)

C

TO HEATER BOX (CH 12,PG 6) DRAWN

U00EDL2 RELEASE NO.

13AT & 75K.

77H 14LTGN

75-GK 18WH

75-G 10WH

B

TO HEATER BOX (CH 12,PG 6) CHANGE

DATE

08DEC99

(161)

75BH 14LTGN

A

(1060)

75T 14LTGN

B

75F 10LTGN

75BE 18LTGN

75M 14LTGN

TO HEADLIGHT RELAY (462-R4) (CH 11,PG 9)

TO AC RELAY (CH 12,PG 1)

75-GL 18WH

85

77R 18LTGN

87

75-GB 18WH

TO AC RELAY (CH 12,PG 1)

87 A

77F 14LTGN

75F 10LTGN

75T 14LTGN

FROM IGNITION RELAY (462-R1) (CH 2,PG 10)

86

30

75-GM 18WH

75BJ 18LTGN

13-GA 18WH

MED-HI SPEED RELAY (462-R3)

75C 14LTGN

85

75BH 14LTGN

87

75N 14LTGN

87 A

C

75-GC 18WH

30

HIGH SPEED RELAY (462-R2)

75D 14LTGN

86

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

Heater — Cab

S08316

PART NO.

AE08-52512

SHEET

2

139

140


12.3. HEATER — BUNK AUXILIARY BLOWER, P. 3

Figure 140 Heater — Bunk Auxiliary Blower

S08316


12.4. HEATER — BUNK W/STANDARD TEMPERATURE CONTROL, P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12


HEATER - BUNK W/STANDARD TEMPERATURE CONTROL


BUNK HEATER BLOWER SWITCH (593)

SLEEPER TEMPERATURE CONTROL

FROM AUX BUNK BLOWER RELAY

75AS 14LT GN

(CH 12,PG 3)

E

18WH

C

18WH

18WH

B

D

B

A

75-GS 18WH

75K 18LT GN

75AL 18LT GN

TO SLEEPER HI & MED SPEED RELAYS

77L 18LT GN

SLEEPER GROUND STUD (746)

(CH 12,PG 3)

11-GAE 12 WH

77-GL 18WH

TO GND STUD

A/C SWITCH (905)

13U 12PK

(NOT USED)

77M 18LT GN

11-GN 10WH

F9-D 10A

M 75K 18LT GN

75BJ 18LT GN

(906)

A

HEATER BOX CONN #2 (162)

B

TO SPLICE 75BJ 18LT GN

CAB/SLPR CONN (906)

(942)

D

11-GAN 10WH

(CH 2,PG 9) 75BC 16LT GN

K

GROUND TERMINAL (LOCATED AT B-PILLAR)

C

A

(CH 2,PG 10)

75K 18LT GN

B

75K 18LT GN

TO BLOWER SENSOR (CH 12,PG 3)

(592)

C

75AN 16LT GN

A

75AC 14LT GN

B

C

M

75AH 16LT GN

L

11-GAN 10WH

OFF

H

75-GL 18WH

77M 16LT GN

COLD AIR

10

8

TO (CH 12,PG 2)

7

FLAT PACK TO A/C RELAY

(LOCATED IN HEATER BOX)

HOT AIR

(CH 12,PG 1) CHK

JKP

DATE

4MAR02

CHANGE

ADD SPLICE & 11-GAE

REV

A

REFERENCE

55093F

DRAWN

U00EDL2 RELEASE NO.

P50317A

NAME

9200/9400/9900 PROSLEEPER & SKY-RISE DATE

12FEB99

PART NO.

AE08-52512

Figure 141 Heater — Bunk W/Standard Temperature Control

S08316

SHEET

04

141

142


12.5. HEATER — BUNK W/THERMOSTAT TEMPERATURE CONTROL, P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12


HEATER - BUNK W/THERMOSTAT TEMPERATURE CONTROL


AUTO TEMPERATURE CONTROL MODULE W/CODE 016WDL

FROM AUX BUNK BLOWER RELAY

75AS 14LT GN

BUNK HEATER BLOWER SWITCH (593)

TEMPERATURE SENSOR

(CH 12,PG 3)

SOLID STATE

E B

CONTROL

77L 18LT GN

C D

A

C C

(592)

B

77L 18LT GN

75-GS 18WH

75AL 18LT GN

75AH 16LT GN

75AN 16LT GN

75AC 14LT GN

A

75K 18LT GN

B

18

M

18

18

OFF

H L

SLEEPER A/C SWITCH ON/OFF

GROUND TERMINAL (LOCATED AT B-PILLAR)

18

TO GND STUD

18

11-GN 10WH

(CH 2,PG 9)

13U 12PK

F9-D 10A

77M 18LT GN

(CH 2,PG 10)

75K 18LT GN

75BJ 18LT GN

75BC 16LT GN

(906) HEATER BOX CONN #2 (162)

CAB/SLPR CONN (906)

A

COLD AIR

77M 16LT GN

K

(942)

M

TO SPLICE

B

10

75K 18LT GN

(905)

D

11-GAN 10WH

75BJ 18LT GN

B

SLEEPER GROUND STUD (746)

11-GAE 12WH

C

A

11-GAN 10WH

(CH 12,PG 3)

77-GL 18WH

(905)

18

(CH 12,PG 3)

TO SLEEPER HI & MED SPEED RELAYS

18

TO BLOWER SENSOR

8

75-GL 18WH

TO (CH 12,PG 2)

7

FLAT PACK TO A/C RELAY

HOT AIR

(LOCATED IN HEATER BOX)

(CH 12,PG 1) CHK

JKP

DATE

4MAR02

CHANGE

ADD SPLICE & 11-GAE

REV

A

REFERENCE

55093F

DRAWN

U00EDL2 RELEASE NO.

P50317A

Figure 142

NAME

9200/9400/9900 PROSLEEPER & SKY-RISE DATE

12FEB99

PART NO.

AE08-52512

Heater — Bunk W/Thermostat Temperature Control

S08316

SHEET

05


12.6. LOWERED HEATER BOX, P. 6 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 12


LOWERED HEATER BOX


(1060)

A

A

(161)

B

C

D

A

(162)

B

C

D

E

75C 14LT GN

77F 14LT GN

77R 18LT GN

77H 14LT GN

75K 18LT GN

75BJ 18LT GN

75-G 10WH

75T 14LT GN

75BH 14LT GN

75F 10LT GN

75BE 18LT GN

75M 14LT GN

B

TO HEATER WIRING IN CAB (CH 12,PG 2)



F

75C 14LT GN

77F 14LT GN

77R 18LT GN

77B 14LT GN

75-G 10WH

77C 14LT GN

75BE 14LT GN

B

75K 18LT GN

75F 10LT GN

A

75BJ 18LT GN

75-GL 14LT GN

(209)

BUNK STPR MTR

75T 14LT GN

CAB STPR MTR

75M 14LT GN

75BH 10LT GN

BLOWER MOTOR

1

2

C

THERMAL SWITCH OPEN 28 -32 F CLOSE 34 -38 F (IN HEATER BOX)

A

B

RESISTOR BLOCK

77P 18LT GN

(27) (214) LOW PRESSURE SAFETY SWITCH

77N 18LT GN

A

B

JKP

DATE

4MAR02

CHANGE

CIRS 75C,75T,75M,

REV

B

& 75BH REROUTED.

Figure 143

REFERENCE

55093F

HIGH PRESSURE SAFETY SWITCH

A

B

77J 18LT GN

77E 18LT GN

CLOSE 5 PSI MAXIMUM OPEN 20 5 PSI (UNDER HEATER BOX)

CHK

(221)

CLOSE 375 20 PSI OPEN 150 MIN PSI (UNDER HEATER BOX)

DRAWN

U00EDL2 RELEASE NO.

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

Lowered Heater Box

S08316

PART NO.

AE08-52512

SHEET

06

143

144


12.7. AUX HEATER, P. 7

Figure 144

Aux Heater

S08316


12.8. APU SYSTEM: DISTRIBUTION BOX, P. 8 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER

12


APU SYSTEM : DISTRIBUTION BOX


{

DISTRIBUTION BOX CHEB/POWERAND COMMUNICATION INTERCONNECT POWER CONNECION LINE 1

7

14BK

POWER CONNECION LINE 2

10

14BK

POWER CONNECION NEUTRAL

15

14WH

POWER CONNECION BONDING

1

14GN

COMMUNICATION CONNECION CAN H

4

5XA(+) 20YL

COMMUNICATION CONNECION CAN L

6

5XA(-) 20GN

COMMUNICATION CONNECION CAN SHIELD

5

SHD 20NONE

CH12_07

{ CH12_07

REMOTE START ANTENNA

CHEB/REMOTE ANTENNA INTERCONNECT REMOTE ANTENNA POWER

A

POWER 18RD

REMOTE ANTENNA POWER RETURN

B

RETURN 18WH

REMOTE ANTENNA SIGNAL

C

SIGNAL 18GN

CHEB/INTERIOR RECEPTACLE INTERCONNECT

INTERIOR RECEPTACLE

INTERIOR OUTLET LINE

14BK

INTERIOR OUTLET NEUTRAL

14WH

INTERIOR OUTLET BONDING

14GN

CHEB/EXTERIOR RECEPTACLE INTERCONNECT

CHK

EXTERIOR RECEPTACLE

EXTERNAL RECEPTACLE LINE

1

14BK

EXTERNAL RECEPTACLE NEUTRAL

2

14WH

EXTERNAL RECEPTACLE GROUND

3

14GN

DATE

CHANGE

REV

REFERENCE

DRAWN

U00DLK8 RELEASE NO.

60454B

Figure 145

NAME

CIRCUIT DIAGRAM, 9200/9400/9900 DATE

28AUG06

APU System: Distribution Box

S08316

PART NO.

AE08-52512

SHEET

008

145

146


12.9. APU SYSTEM: DISTRIBUTION BOX, P. 9 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER

12


APU SYSTEMS : DISTRIBUTION BOX


DISTRIBUTION BOX

SHORE POWER 1 /CHEB INTERCONNECT

SHORE POWER 1 CONNECTOR

SHORE POWER 1 LINE

1

14BK

SHORE POWER 1 NEUTRAL

2

14WH

SHORE POWER 1 GROUND

3

14GN

SHORE POWER 2 /CHEB INTERCONNECT

SHORE POWER 2 CONNECTOR

SHORE POWER 2 LINE

1

14BK

SHORE POWER 2 NEUTRAL

2

14WH

SHORE POWER 2 GROUND

3

14GN

CHARGING CONNECTION/CHEB (1427) 3

02 06RD

BATTERY CHARGING NEGATIVE

4

02-G 06BK

{

BATTERY CHARGING POSITIVE

CH2_03

CONTROL PANEL CONNECTOR

CONTROL PANEL/ CHEB INTERCONNECT CONTROL PANEL POWER

1

POWER CAT5

1

2

NOT USED

2

3

NOT USED

3

CONTROL PANEL POWER RETURN

4

CONTROL PANEL CAN H

7

CAN H CAT5

7

CONTROL PANEL CAN L

8

CAN L CAT5

8

CAB BONDING

POWER RETURN CAT5

CHEB BONDING STUD (1425)

4

11-GB 12BK

CAB GROUND (1426)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00DLK8 RELEASE NO.

60454B

Figure 146

NAME


28AUG06

APU System: Distribution Box

S08316

PART NO.

AE08-52512

SHEET

009


12.10. APU SYSTEM, P. 10 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER

12


APU SYSTEM


APU/POWER AND COMMUNICATION CONNECTION INTERCONNECT

APU/CAB INTERCONNECT

7


{

7 12BK

10


10 12BK

15

POWER CONNECION NEUTRAL

CH12_08

15 12WH

1

POWER CONNECION BONDING

{

AUXILIARY POWER UNIT

1 12GN

4

COMMUNICATION CONNECION CAN H

6

COMMUNICATION CONNECION CAN L

6

5XA(-) 20GN

5

COMMUNICATION CONNECION CAN SHIELD

4

5XA(+) 20YL

CH12_08 5

SHD 20NONE

APU/ENGINE STOP SIGNAL (1416F)

OIL PRESSURE SWITCH (1418M)

APU/ENGINE STOP INTERCONNECT (1417)

STOP SIGNAL RETURN

7

35-G 18WH

STOP SIGNAL

8

35 18TN

1

2

35-G 18WH 35 18TN

1

2

APU PIGTAIL (+) (1422) 1

START BATTERY CONNECTION +VE

14 02RD

CH2_03

14-G 02BK

CH2_03

APU PIGTAIL (-) (1424) 1

START BATTERY CONNECTION -VE

FRAME BONDING STRAP

APU BONDING STUD (1419F) 11-G 02BK

APU CHASSIS GROUND (1420F)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00AXPC RELEASE NO.

60454B

Figure 147

NAME


31AUG06

APU System

S08316

PART NO.

AE08-52512

SHEET

010

147

148


13. CONNECTOR COMPOSITES (CHAPTER 13) 13.1. LEFT GAUGE CLUSTER (CONNECTOR 423), P. 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

LEFT GAUGE CLUSTER (CONNECTOR 423)


ILL

ILL HIGH WATER TEMP (+)

(+)

C

S

COOL LEVEL

A C

D

S

(-)

(-) WORK LIGHT

ILL

(+)

ILL

MESSG WAIT

LOW OIL PRESS

(+)

C

S

D

C

S

(-)

G

E

B WARN ENG

(-)

A

STOP ENG ILL

ILL

SERV/ CHECK ENG (+)

(+)

C

I

G

S TRLR ABS

C C

S

(-)

F S

(-)

ILL

ILL

1

9

2

10

3

11

4

12 13 14

CHK

JKP

DATE

11APR01

CHANGE

CNA1//TRLR ABS WAS

REV

REFERENCE

A

P54004K

5

15

6

16

7

17

8

18

DRAWN

U00EDL2 RELEASE NO.

FRONT AXLE.

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

Figure 148 Left Gauge Cluster (Connector 423)

S08316

PART NO.

AE08-52513

SHEET

01


13.2. LEFT GAUGE CLUSTER (CONNECTOR 424), P. 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

LEFT GAUGE CLUSTER (CONNECTOR 424)


ILL

ILL HIGH WATER TEMP

(+)

(+)

C

S

COOL LEVEL

A C

D

S

(-)

(-) WORK LIGHT

ILL

ILL

MESSG WAIT

(+)

(+)

C

S

LOW OIL PRESS

D

C

S

(-)

G

E

B WARN ENG

(-)

A

STOP ENG ILL

ILL

SERV/ CHECK ENG (+)

(+)

C

I

G

S TRLR ABS

C C

S

F S

(-)

(-)

1

6

2

7

3

8

ILL

ILL

9 10

CHK

JKP

DATE

11APR01

CHANGE

CNA1//TRLR ABS WAS

REV

REFERENCE

A

P54004K

4

11

5

12

DRAWN

U00EDL2 RELEASE NO.

FRONT AXLE.

Figure 149

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

Left Gauge Cluster (Connector 424)

S08316

PART NO.

AE08-52513

SHEET

02

149

150


13.3. LEFT GAUGE CLUSTER — GAUGE INFORMATION, P. 3

Figure 150

Left Gauge Cluster — Gauge Information

S08316


13.4. LEFT GAUGE CLUSTER — TERMINAL INFORMATION, P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

LEFT GAUGE CLUSTER TERMINAL INFORMATION


8 7 6 5

4 3 2 1

CONNECTOR 423

18 17 16

CAVITY

15 14 13 12 11 10 9

(423) (SEE NOTE 1)

CIRCUIT NO.

CAVITY

CIRCUIT NO.

1

62C

10

97AT

2

62-GC

11

97AP

3

28A

12

28D

4

11-GM

13

97AZ

5

29L

14

94T

6

34B

15

25A

7

65C

16

25B

8

---

17

25-GA

9

35L

18

30

TERMINALS 1. INSTRUMENT LAMP POWER (+) 2. INSTRUMENT LAMP GROUND (-) 3. IGNITION (+) 4. GROUND (-) 5. HIGH WATER TEMPERATURE WARNING LIGHT (GROUND ACTIVE) 6. LOW COOLANT LEVEL WARNING LIGHT (GROUND ACTIVE) * 7. WORK LIGHT (GROUND ACTIVE) * 8. MESSAGE WAIT (GROUND ACTIVE) * 9. LOW OIL PRESSURE WARNING LIGHT (GROUND ACTIVE) 10. WARN ENGINE WARNING LIGHT W/ELECTRONIC ENGINES 11. STOP ENGINE WARNING LIGHT W/ELECTRONIC ENGINES 12. WARN & STOP ENGINE WARNING LIGHT (COMMON) W/ELECTRONIC ENGINES 13. CHECK ENGINE WARNING LIGHT (GROUND ACTIVE) W/ELECTRONIC ENGINES 14. TRAILER ABS WARNING LIGHT (GROUND ACTIVE) 15. PYROMETER AMPLIFIER (POWER) * 16. PYROMETER AMPLIFIER (GAUGE SIGNAL) * 17. PYROMETER AMPLIFIER (GROUND) * 18. ENGINE OIL TEMPERATURE SENDER (INPUT SIGNAL) *

* OPTIONAL

NOTES 1. VIEW OF CLUSTER CONNECTOR VIEWED FROM MATING (TERMINAL) END.

CHK

JKP

DATE

11APR01

CHANGE

CNA1//CAV 14 WAS ---.

REV

REFERENCE

A

P54004K

DRAWN

U00EDL2 RELEASE NO.

TERM 14 WAS FRT AXLE

Figure 151

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

Left Gauge Cluster — Terminal Information

S08316

PART NO.

AE08-52513

SHEET

04

151

152


13.5. LEFT GAUGE CLUSTER — TERMINAL INFORMATION, P. 5

Figure 152

Left Gauge Cluster — Terminal Information

S08316


13.6. RIGHT GAUGE CLUSTER (CONNECTOR 420), P. 6

Figure 153

Right Gauge Cluster (Connector 420)

S08316

153

154


13.7. RIGHT GAUGE CLUSTER — GAUGE INFORMATION, P. 7

Figure 154

Right Gauge Cluster — Gauge Information

S08316


13.8. RIGHT GAUGE CLUSTER — TERMINAL INFORMATION, P. 8

Figure 155 Right Gauge Cluster — Terminal Information

S08316

155

156


13.9. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION, P. 9

Figure 156 Speedometer/Tachometer Module — Terminal Information

S08316


157

13.10. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION, P. 10

Figure 157

Speedometer/Tachometer Module — Terminal Information

S08316

158


13.11. CONNECTOR COMPOSITES (1), (2), (3), P. 11 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13


CONNECTOR COMPOSITES


B P

R

A

Q

B

DASH PANEL - LEFT SIDE (1) A-FRONT END,B-MAIN CAB CIRCUIT

CAVITY

C

S

V

N

T

B

53B

53B

L

A

B

U

F L

K

H

J

I

A

G

41C

J

I

K

H

CONNECTOR-589332C1 CONN LOCK(2 REC'D)-589333C1 TERMINAL(14,16AWG)-587577C1 TERMINAL(18,20AWG)-587578C1 CAVITY PLUG-587579C1 CABLE SEAL(16,20AWG)-1652325C1 CABLE SEAL(14 AWG)-589391C1

G

F U

T

N

E S

V

D

O

Q

B

R

A

C

64B

41C

M

64B

41D

N

21

21**

D

---

---

O

---

---

E

RED*

39B

P

56

56

F

52F

52F

Q

21A

21A ---

52-GE ---

H

M

97AL

41D

G

A

---

C

B CONNECTOR-593389C1 CONN LOCK(2-REC'D)-598333C1 TERMINAL(18,20AWG)-587576C1 TERMINAL(14,16,18AWG)-587575C1 TERMINAL(12AWG)-1673747C1 CABLE SEAL(16,18,20AWG)-1652325C1 CABLE SEAL(14AWG)-589391C1 CABLE SEAL(12AWG)-589390C1

P

A

E

M

L

CIRCUIT

CAVITY

D

O

70A

I

R

---

S

57

57

70A

T

85B

85B

70

70

U

---

---

58H

58H

V

---

---

J K

52-GE 97-GF

*W/AD-9 AIR DRYER **W/ETHER START

DASH PANEL - RIGHT SIDE (2) A-ENGINE,B-MAIN CAB CIRCUIT

CAVITY

A

CIRCUIT

CAVITY

A

B

A

19

---

L

17B

B

17B

B

30

30

M

82C

82C

C

77C

77C

N

82D

82D

D

48A

---

O

82E

E

92PF

RD

P

13D

13D

F

48B

---

21A

G

71

82E

Q

21A

71

R

23

71A

S

82F

82F

29

29

T

82-GC

82-GC

J

29A

23A

U

97AW

K

97BC

23B

V

31

H

71A/71B

I

23

---

31

DASH PANEL - RIGHT SIDE (3) A-CHASSIS,B-MAIN CAB CAVITY

A

CIRCUIT

CIRCUIT

CAVITY

A

CAVITY

A

B

B

32

32

G

68A

68A

M

CIRCUIT A

CIRCUIT

CAVITY B

A

B

---

---

S

---

87A

B

47A@

47A

H

71A

71A

N

---

---

T

---

87B

C

47B@

47B

I

---

---

O

---

---

U

---

---

D

---

71P

J

---

---

P

---

---

V

E

56B

56B

K

---

---

Q

---

---

F

57B

57B

L

---

---

R

32A

32A

36

36

@W/3406C ONLY CHK

DATE

CHANGE

MOVED 41C,41D FROM CAV U,V TO CAV B,C CONN (1).

REV

B

REFERENCE

55093Z

DRAWN

U00EDL2 RELEASE NO.

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

Figure 158 Connector Composites (1), (2), (3)

S08316

PART NO.

AE08-52513

SHEET

11


13.12. CONNECTOR COMPOSITES (4), (9), (11), (15), (20), (27), P. 12 NAVISTAR INTERNATIONALTRANSPORTATION CORP. ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND



TURN SIGNAL

WINDSHIELD WASHER BOTTLE (9)

(ON STEERING COLUMN)

(4)

MAIN CAB

SWITCH PIGTAIL

RD

BK

55A

87-G

70A 70D

87A

57D 57E

56D 56E

BL OR 56B

57B

YL

GN

CONNECTOR-258058C1 TERMINAL(12AWG) -333734C1 TERMINAL(12+12,12+14AWG) -1677840C1

CONNECTOR-872291R1 TERMINAL-333733C1

CONNECTOR-258059C2 TERMINAL-239807R1

PYROMETER MODULE (15)

HEATER CONTROL SWITCH (BEHIND HTR SW PANEL)

(11) MAIN CAB PYROMETER PIGTAIL

MAIN CAB 75C

75H

25B 77

BL

25A BN

75B 75N

GN

RD

25 25-G CONNECTOR-463156C1 TERMINAL(14AWG)-0333733C1 TERMINAL(18AWG)-0333732C1


CONNECTOR-255058C1 TERMINAL-333733C1

HEATER RESISTOR & THERMO-FUSE

LOW COOLANT (20)

(IN HEATER BOX)

(27)

HEATER BOX WIRING

CAVITY 34

A

C B

34-G

B

A

CONNECTOR-1671611C1 TERMINAL-2033911C1 SEAL-1652325C1 LOCK-1671608C1

CHK

CNA

CHANGE

DATE

10NOV99

SWITCHED 75C W/75T @

75M

B

75C

C

75T

CONNECTER-0266516 TERMINAL(10T,10AWG)1660025C1

REV

A

REFERENCE

P53673L

DRAWN

U00EDL2 RELEASE NO.

CONN (27).

CIRCUIT

A

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513

Figure 159 Connector Composites (4), (9), (11), (15), (20), (27)

S08316

SHEET

12

159

160


13.13. CONNECTOR COMPOSITES (40), (41), (42), (43), (48), (65), P. 13 NAVISTAR INTERNATIONALTRANSPORTATION CORP. ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13




KEY SWITCH (40)

PUSH BUTTON START SWITCH (41)

MAIN CAB PUSH BUTTON JUMPER 15

13 B

A

W/KEY SWITCH START

17A

17

17A

W/PUSH BUTTON START

17 12 12M

CONNECTOR-188396R1 TERMINAL-899166R1 CONNECTOR-293347C1 TERMINAL(14AWG)-188396R1 TERMINAL(12AWG)-1660577C1 TERMINAL(12+12AWG)-1677840C1

HEADLIGHT DIMMER SWITCH

TRUCK BODY CONNECTOR

(BEHIND/BELOW LT INST PANEL)

(LOCATED AT LT REAR CAB)

(43)

(42) MAIN CAB

SWITCH PIGTAIL

TRAILER/SLEEPER HARNESS

MAIN CAB

RED

51A

58S

58S 58R

53B

52B

64C

52F

BLUE

BROWN

CONNECTOR-266516C1 TERMINAL(14AWG)-333733C1 TERMINAL(12+14,14+14AWG)333735C1

CONNECTOR-266515C1 TERMINAL-239807R1 CONNECTOR-872291R1 TERMINAL(12+12AWG)1677840C1 LOCK-3513477C1-2

SLEEPER BLOWER MOTOR

LEFT FOG LIGHT (LEFT INNER BUMPER)

LOCATED ON THE RIGHT HAND-SIDE B-PILLAR

(65)

(48) SLEEPER HARNESS

75AF

A

75AM

B

75AT

C

75-GA

D

CONNECTOR-872290R1 TERMINAL-239807R1

FOG LIGHT OVERLAY

HEATER BOX HARNESS

75AF

A

75AM

B

75AT

C

75-GA

D

FOG LIGHT PIGTAIL

64-GB

WH

BK

64D

CONNECTOR-1661204C1 TERMINAL(10AWG)-1661227C1 TERMINAL(14AWG)-1661226C1

CHK

CNA

DATE

16MAY00


CHANGE

SNS//ADDED CONN 65

REV

A

REFERENCE

P53815P

CONNECTOR-587567C91 TERMINAL-587577C1 CABLE SEAL-589390C1

DRAWN

U00EDL2 RELEASE NO.

P50317A


NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513


S08316

SHEET

13



CHAPTER 13


CONNECTOR COMPOSTIES


RIGHT FOG LIGHT

RIGHT HEADLIGHT (71)

(RIGHT INNER BUMPER)

(66)

FOG LIGHT OVERLAY

HARNESS ON SEALED HEADLIGHT ASSEMBLY

FOG LIGHT PIGTAIL

YELLOW2

64-GA

C WH

A

B

BK

YELLOW1

WHITE2

64C




ETHER START

HORN INLINE

(AT DASH PANEL)

(LOWER LEFT RADIATOR)

(72)

(76) FRONT END HARNESS

HORN JUMPER

ETHER VALVE PIGTAIL

FRONT END HARNESS

85B

21A

BLACK

21

BLACK

85-G

CONNECTOR"CM" SLEEVE AM-89000

CONNECTOR"CM" SLEEVE AM-89000



BACK-UP LIGHT SWITCH (94)

LEFT HEADLIGHT (W/9200,9400 ONLY)

(77)

ENGINE HARNESS

JUMPER TO SWITCH

HARNESS ON SEALED HEADLIGHT ASSEMBLY

YELLOW2 71

B

BLK

A

71A

A

WH

B

C

B

A

YELLOW2

WHITE2

CHK

CNA

DATE

16MAY00

CHANGE

SNS//ADDED CONN 94

REV

A

REFERENCE

P53815P

DRAWN

U00EDL2 RELEASE NO.

P50317A

Figure 161

CONNECTOR 1671611C1 TERMINAL 2033911C1 SEAL 1652325C1 LOCK 1671608C1



NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513

Connector Composites (66), (71), (72), (76), (77), (94)

S08316

SHEET

14

161

162


13.15. CONNECTOR COMPOSITES (100), (100A), (105), (111), (112), (113), (115), P. 15 NAVISTAR INTERNATIONALTRANSPORTATION CORP. ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13




HEATER CONTROL PANEL LIGHT

BACKBONE J1939 (ENGINE CONNECTION) (100A)

BACKBONE J1939 (100)

(LOCATED BEHIND CAB HEATER CONTROL PANEL)

(105) MAIN CAB

CAVITY

1

3

2

4

CAVITY

CIRCUIT

1

YL1(+)

1

2

SHD1

2

3

GN1(-)

4

---

1

2

3

4

*W/BENDIX ABS

4

---

C

A

62-GP

CONNECTOR-435267C1 TERMINAL-435266C1 TERMINAL(16+16AWG)-2010368C1

TRAILER SOCKET (112) (LOCATED ON REAR OF SLEEPER OR END OF FRAME)

**

CIRCUIT

68B

97-GC

A

B

62P 62-BP

*W/BENDIX ABS

CAVITY

F

SHD2 GN2(-)

SHIFT TOWER CRUISE CONTROL (111)

E

YL2(+)

3

CONNECTOR 3537127C1 SEALING PLUG 3537132C1 TERMINALS 3537131C1

CONNECTOR 3537127C1 SEALING PLUG 3537132C1 TERMINALS 3537131C1

D

CIRCUIT

58R

PLUG

B C

WH

BN

97AN/97AM

BN GY

D

97AH

E

97-AD

F

97-AG

OR

OR OR 57C 70C

CONNECTOR - 2024437C1 CONNECTOR TERMINAL(16AWG) - 1667742C1 CONNECTOR BODY LOCK - 2011364C1

94AF

56C

CONNECTOR(PLASTIC HOUSING)-3520417C1 CONNECTOR(DIE CAST HOUSING)-2009934C1 RUBBER BOOT-481849C1 GASKET-1666090C1 ** 11-GN W/TRAILER CONN ON FRAME 11-GAL W/TRAILER CONN ON CAB/SLEEPER

RIGHT CAB DOME LIGHT

FOUR WHEEL TRAILER JUNCTION BLOCK

(RIGHT ROOF AREA)

(115)

(REAR CROSS MEMBER) 70C

(113)

56C

ROOF HARNESS

LIGHT PIGTAIL

57C

BLACK

58R

**

WH

BK

YL

RD

GN

BN

BL

BLACK

***

94AF

** 16BL N/SKYRISE 63S W/SKYRISE

STOP ABS

*** 16YL N/SKYRISE 63Y W/SKYRISE

68B TAIL CLEARANCE ASSEMBLY-407860C91

CHK

CNA

DATE

16MAY00

CHANGE

SNS//ADDED 100&100A


REV

A

REFERENCE

P53815P

DRAWN

U00EDL2 RELEASE NO.

P50317A

Figure 162


NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

SHEET

AE08-52513

Connector Composites (100), (100A), (105), (111), (112), (113), (115)

S08316

15


13.16. CONNECTOR COMPOSITES (116), (117), (118), (127A), (128), P. 16

Figure 163

Connector Composites (116), (117), (118), (127A), (128)

S08316

163

164


13.17. CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146), (147), (148), P. 17

Figure 164 Connector Composites (137), (141), (142), (143), (144), (145), (146), (147), (148)

S08316



CHAPTER 13




OPTIMIZED IDLE IGNITION (150)

ACC ADAPTER RELAY (149)

CAVITY CAVITY

1

CIRCUIT

1

3

5

2

2

12-GH

3

4

3

5

---

4

12AD

5

12AC

CIRCUIT

1

1

14BJ

2

4

17C/17A

2

17F

3

---

4

17E

5

17H

CONNECTOR-0593385C1 TERMINAL(16+16AWG)-1661710C1 TERMINAL(16AWG)-1661709C1


TERMINAL(18AWG)-1659673C1 LOCK-0593387C1

ABS IGNITION RELAY (152)

OPTIMIZED IDLE SAFETY (151)

CAVITY 1

1 5

3

14AN **

97AW

3

2

1

17K/17KA

5

17CA/17K

13X/13W **

3

5

94-GA

2

---

4

94 *

1

17H/17HA

2

4

CIRCUIT

CIRCUIT

CAVITY

2

3

4

--94K *

4

94A ** 13W/94B

5

94-GC ** CONNECTOR-0593385C1 TERMINAL(16+16AWG)-1661710C1

* W/BENDIX ** W/WABCO

TERMINAL(16AWG)-1661709C1 LOCK-0593387C1

CONNECTOR-0593385C1 TERMINAL(10,14+14AWG)-1661710C1 TERMINAL(16AWG)-1661709C1

HEATER CONNECTION #1 (161) CAB HARNESS

HEATER BOX

A

75F

A

75M

B

75T

C

75T

C

75-G

D

75-G

D

75F

B

75BH

75-GL



HEATER CONNECTION #2 (162) CAB HARNESS

HEATER BOX

CAVITY

CIRCUIT

A

75L

B

75K

C

77B/77C

D

77P/77J

E

77F

F

75C

CAVITY

D

C

C

E

B

B

F

A

A

CONNECTOR-1661200C1 TERMINAL(14AWG)1661209C1 TERMINAL(18AWG)1661208C1 CHK

CNA

DATE

16MAY00

CHANGE

CONN 152 CKT 13X WAS

REV

A

Figure 165

CIRCUIT

A

E F

75BJ

B

75K

C

77H

D

77R

E

77F

F

75C

CONNECTOR-1661201C1 TERMINAL(16,14AWG)1661213C1 TERMINAL(18AWG)1661212C1 REFERENCE

P53815P

DRAWN

U00EDL2 RELEASE NO.

13AX

D

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513


S08316

SHEET

18

165

166



CHAPTER 13




ABS ENGINE BRAKE RELAY (166)

ABS WARNING LIGHT RELAY (165)

CAVITY

5

CIRCUIT

1

1 3

94E

2 3

4

3

5

2

94C/94F

3

4

---

5

94F

2

94-G/94-GA

4

CIRCUIT

1

94B/94C **

2

CAVITY

1

94B/92ST *

13AF

4

94H

---

5

94J

* N/3406C MECH ** W/3406C MECH

CONNECTOR-0593385C1 TERMINAL(18AWG)-1659673C1 TERMINAL(14AWG,16AWG)-1661709C1 TERMINAL(16+16,14+14AWG)-1661710C1

CONNECTOR-0593385C1 TERMINAL(14+14AWG)-1661710C1 TERMINAL(14,16AWG)-1661709C1

OWNER/OPERATOR SPARE SWITCH (167)

CAVITY

1

CIRCUIT

1

3

5

14AS

2

2

4

12S

3

---

4

14AF

5

12-GS

CONNECTOR-0593385C1 TERMINAL(10,12AWG)-1661710C1 TERMINAL(18AWG)-1659673C1

TURN SIGNAL LIGHT LEFT SIDE

TURN SIGNAL LIGHT RIGHT SIDE

(BEHIND INST PANEL LEFT SIDE)

(BEHIND INST PANEL RIGHT SIDE)

FRONT LEFT & RIGHT TURN LIGHTS (BEHIND TURN LIGHT ASSY)

(171)

(170)

TURN LIGHT CABLE ASSY


WH

(180)


CAVITY

ORANGE

B

BROWN

G

WHITE

OR OR

WH LIGHT HARNESS

LIGHT HARNESS

B

MAIN CAB 56-GA

CONNECTOR-969541R1 TERMINAL(16AWG)-333733C1 TERMINAL(12+12AWG)-1677840C1

DATE

16MAY00

CHANGE

ADD 92ST TO CONN 165

57D

CONNECTOR-1664227C1 GASKET-1664228C1 CONNECTOR LOCK-1664229C1 TERMINAL-1664231C1 CABLE SEAL-1664232C1

CONNECTOR-969541R1 TERMINAL(16AWG)-333733C1 TERMINAL(12+12AWG)-1677840C1

REV

A

REFERENCE

P53815P

DRAWN

U00EDL2 RELEASE NO.

P50317A

Figure 166

A

57 57-GA

CNA

G

MAIN CAB

56D 56

CHK

CIRCUIT

A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513


S08316

SHEET

19


13.20. CONNECTOR COMPOSITE (190), P. 20

Figure 167 Connector Composite (190)

S08316

167

168


13.21. CONNECTOR COMPOSITES (196), (199), (200), (201), (209), (211), (214), (216), P. 21

Figure 168

Connector Composites (196), (199), (200), (201), (209), (211), (214), (216)

S08316


13.22. CONNECTOR COMPOSITES (217), (218), (220), (221), P. 22

Figure 169 Connector Composites (217), (218), (220), (221)

S08316

169

170


13.23. CONNECTOR COMPOSITES (227), (228), (229), P. 23

Figure 170

Connector Composites (227), (228), (229)

S08316


13.24. CONNECTOR COMPOSITES (230), (231), (236), (241), P. 24 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND



BACK-UP LIGHT SWITCH (230) LOCATED ON TOP OF TRANSMISSION

W/FULLER C2000 TRANSMISSION

W/ALL OTHER TRANSMISSION'S

BLACK

A

BLACK

A

B

WHITE

B C


WHITE

CONNECTOR (CB SLEEVE)AM-89000 #7 TERMINAL-0425058C1

ENGINE WATER TEMP (LOCATED ON ENGINE)

(231)

ENGINE HARNESS

29-G

29


DIAGNOSTIC ON/OFF SWITCH (241)

TRANSMISSION OIL TEMPERATURE SENDER (ON TRANSMISSION)

(236)

I6 HEUI CAVITY

---

2

---

3

7

1

2

3

8

31-G

4

6

5

---

5

97-GE


62R

8

62-GR

CHK

DATE

CHANGE

REMOVED ITEM 235

REV

A

REFERENCE

54719V

DRAWN

U00EDL2 RELEASE NO.

P50317A

CIRCUIT

1

---

2

---

3

---

4

---

5

97-GE

6

TERMINAL(18AWG)1661208C1

97-AM

7

CAVITY CONNECTOR-2009385C1 CAVITIES 1-6 TERMINAL(18+18AWG)1661226C1 TERMINAL(12AWG)1661227C1 CAVITIES 7-8 TERMINAL(16AWG)1661209C1

---

4

6

31

CIRCUIT

1

97AM

7

62R

8

62-GR

NAME

5000/9200/9400/9900 DATE

PART NO.

12FEB99


S08316

AE08-52513

SHEET

24

171

172


13.25. CONNECTOR COMPOSITES (243), (244), (249), (250), (251), P. 25 NAVISTAR INTERNATIONALTRANSPORTATION CORP. ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13




IDLE DIAGNOSTIC INC/DEC W/CUMMINS N14 (243)

2

7

1

8

4

CRUISE CONROL SWITCH W/CUMMINS N14 (244)

3 6

5

CAVITY

CONNECTOR-2009385C1 CAVITIES 1-6 TERMINAL(18+18AWG)1661226C1 TERMINAL(12AWG)1661227C1 CAVITIES 7-8 TERMINAL(16AWG)1661209C1

CAVITY

CIRCUIT

1

97AU

2

97-GD

3

97AV

4

---

5

---

C

D

B

E

A

F

7

97-GC

B

97AE1

C

---

6

CIRCUIT

A

---

D

---

E

97AA1

F

97AB1

62Q

8

CONNECTOR-2024437C1 CONNECTOR LOCK-2011364C1 TERMINALS-1667742C1,0239481R1,0587578C1

62-GQ

TERMINAL(18AWG)1661208C1

LOW COOLANT LEVEL SWITCH (249) VEHICLE SPEED SENSOR (ON TRANSMISSION) ENGINE HARNESS

(250) ENGINE HARNESS CAVITY

D B

34

B

34-G

C

A

CAVITY

CIRCUIT

A

B

34B(5V)

D

J K

W

G

B

CAVITY

X

L

V C

F

A

M N

U

D P

E R

T

S

CONNECTOR-1651966C1 TERMINAL-1680205C1 -0500398C1

CNA

DATE

16MAY00

CHANGE

ADD 244;CONN 251 CKT

CIRCUIT

A

13D

B

PLUG

C

23A

D

PLUG

E

PLUG

F

PLUG

G

11-GK

H

PLUG

J

34B(5V)

K

34-G

L

34A

M

34

N

---

P

---

R

PLUG

S

PLUG

T

23C

U

PLUG

V

97AM

W

PLUG

X

CHK

REV

A

PLUG REFERENCE

P53815P

DRAWN

U00EDL2 RELEASE NO.

23A WAS 23D

97AK

CONNECTOR-1684261C1 CONNECTOR LOCK-1684263C1 TERMINAL-1680205C1

CONNECTOR-1673746C1 CONNECTOR LOCK-1661873C1 TERMINAL-1661875C1 CABLE SEAL-1661872C1

H

97AJ

B

34A

C

CELECT 21-WAY ECM CONNECTOR (251)

CIRCUIT

A

A

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513

Figure 172 Connector Composites (243), (244), (249), (250), (251)

S08316

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25


13.26. CONNECTOR COMPOSITES (252), (260), (267), P. 26 NAVISTAR INTERNATIONALTRANSPORTATION CORP. ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13




ENGINE OVERRIDE DIAGNOSTIC ON/OFF W/DETROIT DIESEL (260)

ELECTRONIC CONTROL MODULE (ECM) W/CUMMINS N14 (252)

CAVITY

9

28

1

10

97AE/97AE2

3

97AJ

4

97AN

5

24AE

6

99B

7

97AK

8

98B(-)

9

99C

10

97-G

4

3 6

5

CAVITY

CONNECTOR-2009385C1 CAVITIES 1-6 TERMINAL(18+18AWG)1661226C1 TERMINAL(12AWG)1661227C1 CAVITIES 7-8 TERMINAL(16AWG)1661209C1 TERMINAL(18AWG)1661208C1

99

12

97AB/97AF

13

97AL

14

97AV

15

----

16

97AP

17

----

18

99A(5V)

19

99-G

20

----

22

97AA/97AC

23

97AU

24

----

25

97AT

26

----

27

98(+)

28

24AF

CIRCUIT

1

---

2

---

3

---

4

---

5

97AU

6

97-GD

7

62Q

8

62-GQ

THROTTLE POSITION SENSOR (267)

----

21

CONNECTOR-2041336C91 STRAPLOCK(4 REQ'D)- 289862C1 CONNECTOR COVER-1654798C1 TERMINAL-1654799C1 CAVITY PLUG-1654800C1

8

2

97AZ

2

11

20

1

CIRCUIT

1

19

7

CAB OVERLAY

IDLE VALIDATION SWITCH

F

E

D

C

B

THROTTLE POSITION SENSOR

A

CONNECTOR-587574C91 TERMINAL- 587575C1 CABLE SEAL-1652325C1

W/CUMMINES ENGINES N14,AHD,ISM CAVITY

A

B

99

B

99A(5V)

DATE

16MAY00

CHANGE

ADDED 252

REV

A

REFERENCE

P53815P

Figure 173

99

99C

D

---

E

99B

E

99B

F

99-GA

F

99-GA

DRAWN

P50317A

99G

99A(5V)

U00EDL2 RELEASE NO.

CIRCUIT

C

D

CNA

CAVITY

99-G

C

CHK

W/DETRIOT SERIES 60

CIRCUIT

A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99


S08316

PART NO.

AE08-52513

SHEET

26

173

174



CHAPTER 13




DETRIOT DIESEL (273)

ECM CONNECTOR CAVITY A1 A2 A3

A

B

C

D

E

F

G

H

J

CAVITY

CIRCUIT --23D 99A(5V)

CIRCUIT

F1

23C

F2

97AE

F3

13DB 97AU

B1

97AT

G1

B2

97AP

G2

B3

13D

G3

K 97AL 97AA/97AC

3 H1

---

2

C1 C2

98(+)

H2

97AV

1

C3

99-G

H3

D1

---

J1

97AB/97AF

J2

97AH/97AM

D2

CONNECTOR-1687787C1 TERMINAL-1651943C1 PLUG-1687788C1

98B(-)

99

D3

---

E1

J3

---

99B

K1

---

E2

97AJ

K2

24AE

E3

97AK

K3

24AF

THERMAL OVERCRANK PROTECTION

DETROIT DIESEL IDLE TIMER (268)

34

DETROIT DIESEL LOW COOLANT SWITCH (278)

(AT STARTER-OPTIONAL)

(275) CAB OVERLAY

ENGINE HARNESS ENGINE HARNESS 97-GE A

34

B

17D

97AV

B

97BC


34-G

A

17-G



WABCO CAB ABS ECU (282)

ABS LEFT FRONT WHEEL SPEED SENSOR (AT FRONT LEFT WHEEL)

(289) ABS FRONT CHASSIS

4 5 6

CAVITY

1 2 3

CIRCUIT

1

94WH

2

94WJ

3

94WK

4

94WC

5

94WD

6

GY/WH

OR/WH

CNA

DATE

16MAY00

CHANGE

NEW 282 CONN

REV

A

REFERENCE

P53815P


DRAWN

U00EDL2 RELEASE NO.

P50317A

Figure 174

2

---


CHK

1

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513


S08316

SHEET

27



CHAPTER 13




ABS RIGHT FRONT MODULATOR VALVE

ABS LEFT FRONT MODULATOR VALVE

(AT FRONT RIGHT WHEEL)

(291)

(290)

B

ABS FRONT CHASSIS

C

A

C

B

(292)

ABS FRONT CHASSIS

ABS FRONT CHASSIS

A

ABS RIGHT FRONT WHEEL SPEED SENSOR

(BETWEEN FRONT WHEELS)

(BETWEEN FRONT WHEELS)

DKBL/WH

1 2

YL/WH BK/WH

VT/WH

BN/WH

LTBL/WH

LTGN/WH

RD/WH

CUMMINS N14,AHD,ISM

THERMAL OVER-CRANK PROTECTION (293)

CLUTCH SWITCH (294) SWITCH PIGTAIL

A

CIRCUIT

CAVITY

(LOCATED BY CLUTCH)

CAVITY CIRCUIT #

B




A

97AH

B

97-GH

CAT C10,C12 & 3406E

CAB OVERLAY

CIRCUIT

CAVITY

A

17-G

A

97AH

B

17D

B

97-GH

B

B

A

A

DETROIT SERIES CAVITY

CONNECTOR - 2036583C1 TERMINAL(18AWG) - 2644000R1

97AH

B

97-GH

CAVITY CONNECTOR-1661196C1 TERMINAL-1661208C1


CIRCUIT

A

CIRCUIT

A

BLACK

B

BLACK

LEFT HEADLIGHT/ TURN/ MARKER LIGHT (296)

FRONT END HARNESS

D

A

CAVITY

C

CHK

CNA

DATE

16MAY00

CHANGE

53D

D

56

E

58T

REV

A

REFERENCE

P53815P

E

DRAWN

U00EDL2 RELEASE NO.

P50317A

Figure 175

A

B

52-GE

C

(292) PINS WERE A&B

CAVITY

D

52D

B

E

A

CIRCUIT

A

B

CONN-1673751C1 TERM-1673748C1(12AWG) 587577C1(14AWG) SEAL- 589390C1(12AWG) 589391C1(14AWG)

HEADLIGHT

CONN-1673752C1 TERM-1673747C1(12AWG) 587575C1(14AWG) SEAL- 589390C1(12AWG) 589391C1(14AWG)

C

CIRCUIT YELLOW1

B

WHITE1

C

YELLOW2

D

ORANGE

E

BROWN

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513


S08316

SHEET

28

175

176


13.29. CONNECTOR COMPOSITES (298), (299), (311), (312), (313), (315, 316), P. 29 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND



TEMPERATURE SWITCH (298)

4X2 REAR AXLE

6X4 FRONT REAR AXLE

CHASSIS HARNESS

CHASSIS HARNESS

SENDER JUMPER

32-G

B

A

A

B

B

32

A

A

B

B

A B 32A

32

CONN-587567C91 TERM-587577C1 SEAL-589391C1


32-GA




RIGHT READING LIGHT

LEFT READING LIGHT

(ROOF NEAR LIGHT)

(ROOF NEAR LIGHT)

(311)

(312)

LIGHT PIGTAIL

A

A B

B

WHITE

63-GT

63T

RED

63-GR

RED

CONNECTOR1661260C1 CONNECTOR LOCK1661264C1 TERMINAL1661262C1


OIL TEMP SENDER (315,316)

DEFROSTER FAN (FRONT CENTER ROOF)

(313)

FAN ASSEMBLY

WHITE

63R



LIGHT PIGTAIL

ROOF HARNESS

A B

ROOF HARNESS


B

A

CHASSIS HARNESS

SENDER JUMPER

32-G

A

SENDER JUMPER

6X4 REAR REAR AXLE TEMPERATURE SWITCH (299)

ROOF HARNESS 30-GB

CHK

DATE

BLACK

76-G

B

BLACK

76

A

CONNECTOR-481140C1

CONNECTOR-969541R1

TERMINAL-239807R1

TERMINAL-333733C1

CHANGE

CONN 315 WAS

REV

A

REFERENCE

54719V


DRAWN

U00EDL2 RELEASE NO.

1675752C1 & 1661872C1

Figure 176

30

P50317A

NAME

5000/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513

Connector Composites (298), (299), (311), (312), (313), (315, 316)

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SHEET

29


13.30. CONNECTOR COMPOSITES (316), (318), (320), (321), (322), (323), P. 30

Figure 177


S08316

177

178


13.31. CONNECTOR COMPOSITES (325), (345), (350), (351), (352), (353), (354), P. 31

Figure 178

Connector Composites (325), (345), (350), (351), (352), (353), (354)

S08316



Figure 179


S08316

179

180



Figure 180


S08316



Figure 181


S08316

181

182


13.35. CONNECTOR COMPOSITES (422), (423), (424), (425), (426), P. 35 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND



SPEEDOMETER/TACHOMETER MODULE (422) CAVITY

9 8 7 6

20 19 18 17 16 15 14 13

5 4 3 2 1

CAVITY

CIRCUIT

1

CIRCUIT 57R

11

35C(+)

2

56R

12

35C(-)

3

29L

13

27S(+)

35L

14

27S(-)

5

29S(+)

15

27C(+)

6

29S(-)

16

27C(-)

7

29C(+)

17

36S(+)

8

29C(-)

18

36S(-)

9

35S(+)

19

36C(+)

10

35S(-)

20

36C(-)

4

12 11 10

YELLOW CONNECTOR-2018591C1 TERMINAL(18AWG)-2018639C1

LEFT GAUGE CLUSTER (423)

18 17 16

8 7 6 5

CAVITY

15 14 13 12

4 3 2 1

11 10 9

CIRCUIT

CAVITY

CIRCUIT

1

62C

10

97AT

2

62-GC

11

97AP

3

28A

12

28D

4

11-GM

13

97AZ

5

29L

14

94T

6

34B

15

25A

7

65C

16

25B

8

---

17

25-GA

9

35L

18

30

WHITE CONNECTOR-2018589C1 TERMINAL(18AWG)-2018639C1

5 4

LEFT GAUGE CLUSTER (424)

12 11 CAVITY

10 9 8 7 6

3 2 1

WHITE CONNECTOR-2018590C1 TERMINAL(18AWG)-2018639C1

CIRCUIT

CAVITY

29S(+)

7

2

29S(-)

8

35C(-)

3

29C(+)

9

27S(+)

4

29C(-)

10

27S(-)

5

35S(+)

11

27C(+)

6

35S(-)

12

27C(-)

PANEL LIGHTS SWITCH (425)

35C(+)

RADIO CONNECTOR #1 (426) RADIO PIGTAIL

CAB HARNESS

62W

62-GW

CHK

JKP

DATE

11APR01

D

C

62A

E

B

11-GS

F

A

62

86

D

C

86C

GY

C

D

RD

86D

E

B

86A

WH

B

E

GY/BK

86B

F

A

88B

YL

A

F

WH/BK

CONNECTOR-1661200C1 TERMINAL(16AWG)-1661209C1


TERMINAL(18AWG)-1661208C1

TERMINAL(18AWG)-1661208C1

CHANGE

CNA1//CONN 423: ADD

REV

REFERENCE

A

P54004K

DRAWN

U00EDL2 RELEASE NO.

94T TO CAV 14.

CIRCUIT

1

P50317A

CONNECTOR-1661201C1 TERMINAL(18,20AWG)-1661212C1

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513


S08316

SHEET

35




S08316

183

184



Figure 184


S08316


13.38. CONNECTOR COMPOSITES (436), (437), (440), (441), (442), P. 38

Figure 185

Connector Composites (436), (437), (440), (441), (442)

S08316

185

186


13.39. CONNECTOR COMPOSITES (453), (454), P. 39

Figure 186 Connector Composites (453), (454)

S08316


13.40. CONNECTOR COMPOSITES (455), (456), (460), (462), P. 40 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13




G3 GROUND ADAPTER (455) CAVITY

K

11-GE

J

B

13-GAD

C

38-G

H

D

38-GB

G F


E D B A

CAVITY

11-GC

B

11-GX

G

C

---

D

---

F

E

---

F

---

G

---

D

H

---

J

---

C

K

---

8

CAVITY

6

3 4

JKP

DATE

4MAR02

---

J

11-GAC

K

---

A

B C

CIRCUIT

A

---

B

---

C

40A

D

40-GA


F3 FUSEBLOCK (462)

F2 FUSEBLOCK (462)

1

7

5

3

1

7

5

3

1

2

8

6

4

2

8

6

4

2

CAVITY

CIRCUIT

CIRCUIT

1

75

1

65A/84

2

14X

2

14T

3

77T

3

63

4

14Z

4

(14T)

5

75A

5

14S

6

14Z

6

14R

7

63P

7

55

8

14Y

8

CONNECTOR-0592951C1 TERMINAL(10AWG)-0557375C1 TERMINAL(16,14AWG)-0557374C1

CHK

H

CAVITY

CONNECTOR-2007315C1 CONNECTOR BODY LOCK2006792C1 BUS TERMINAL-2006791C1 CONNECTOR COVER2006790C1 TERMINAL(10AWG)1661211C1 TERMINAL(18AWG)1661208C1

5

11-GAW

D

F1 FUSEBLOCK (462)

7

75-GBD

G

CIRCUIT

A

A

94-G

F

LOW AIR PRESSURE SWITCH (460)


B

E

CONNECTOR-2007315C1 CONNECTOR BODY LOCK2007316C1 BUS TERMINAL-2007317C1 CONNECTOR COVER2010558C1 TERMINAL(12AWG)1661211C1 TERMINAL(14,16AWG)1661209C1 TERMINAL(18AWG)1661208C1

C

E

CIRCUIT

A

CHANGE

ADDED 38-G & 38-GB TO 455.

CAVITY 1 2

(14R)

REFERENCE

A

55093F

DRAWN

U00EDL2 RELEASE NO.

P50317A

58D 14E

3

70

4

(14E)

5

68

6

14B

7

50

8

(14B)

CONNECTOR-0592951C1 TERMINAL(10,12AWG)0557375C1 TERMINAL(10AWG MULTI-FEED)0557378C1 TERMINAL(18AWG)-1666118C1

CONNECTOR-0592951C1 TERMINAL(12,14+14AWG)-0557375C1 TERMINAL(14AWG)-0557374C1 TERMINAL(10AWG MULTI-FEED)0557378C1 TERMINAL (18AWG)-1666118C1 REV

CIRCUIT

NAME

5000/9100/9200/9400/9900 DATE

PART NO.

12FEB99


S08316

AE08-52513

SHEET

40

187

188


13.41. CONNECTOR COMPOSITES (462), (463), P. 41


S08316


13.42. CONNECTOR COMPOSITES (463), P. 42

Figure 189 Connector Composites (463)

S08316

189

190


13.43. CONNECTOR COMPOSITES (464), P. 43 NAVISTAR INTERNATIONALTRANSPORTATION CORP. ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13




F10-F14 FUSEBLOCK-POOL (464)

1

2

3

4

5

6

7

8

CONNECTOR-0592951C1 TERMINAL(10,12AWG)0557375C1 TERMINAL(14,16AWG)0577374C1 TERMINAL(18AWG)-1666118C1

STANDARD (F10) CAVITY

*

BENDIX ABS/ATC (F10) CAVITY

CIRCUIT

94

1

2

14AE

2

94A

3

12BA

3

94P

3

94K1

4

12F

4

14P

4

(94A)

5

---

5

---

13DA

6

---

6

---

7

75DB

7

---

7

---

8

13DC

8

---

8

---

24AC/75DA

ETHER START (F11)

CLOCK (F11) CAVITY

CIRCUIT

CAVITY

CIRCUIT

75AW

1

88F

1

21H

2

14AU

2

14N

2

13L

3

75AX

3

---

3

---

4

(14AU)

4

---

4

---

5

14AY

5

---

5

---

6

14AW

6

---

6

---

7

14AX

7

---

7

---

8

14AV

8

---

8

---

FOG LIGHTS (F11)

CIRCUIT

CAVITY

SPARE SWITCH (F11) CAVITY

CIRCUIT

81

1

64

1

14AS

2

14FA

2

12P

2

14AR

3

---

3

---

3

---

4

---

4

---

4

---

5

---

5

---

5

---

6

---

6

---

6

---

7

---

7

---

7

---

8

---

8

---

8

CAVITY

EATON AUTOSHIFT(F10)

CIRCUIT

CAVITY

CIRCUIT

CAVITY

1

13U

1

77AC

13Y

2

92U

2

14BA

3

---

3

---

3

77AB

4

---

4

---

4

77AA

5

---

5

---

5

---

6

---

6

---

6

---

7

---

7

---

7

---

8

---

8

---

8

---

TRAILER STOP LIGHT RELAY - R10 (464) CIRCUIT

1

CAVITY

68

2

58-G

3

---

4

68E

5

58P

CIRCUIT

1

1 3

5

4

2

2

70E 70-G/58-G

3

---

4

70C

5

70D

4 CONNECTOR0593385C1 TERMINAL-(10AWG)1661710C1 TERMINAL(18AWG)1659673C1

CHANGE

ADDED CHARTS TO 464

REV

A

CONNECTOR0593385C1 TERMINAL-(10AWG)1661710C1 TERMINAL(14,18+18AWG)1661709C1

REFERENCE

P53815P

DRAWN

U00EDL2 RELEASE NO.

P50317A

Figure 190

CIRCUIT

92PF

2

CAVITY

DATE

--APADS (F10)

1

TRAILER TAIL RELAY - R9 (464)

16MAY00

CIRCUIT

1

MERITOR G XMSN (F11)

CNA

CIRCUIT

1

CAVITY

CHK

94K

6

POWER LOCKS (F11)

2

CIRCUIT

1

14CP

CAVITY

3

CAVITY

94AH

2

PRO-SLEEPER (F11)

5

WABCO ABS/ATC (F11)

CIRCUIT

1

5

1


NAME

5000/9100/9200/9400/9900 DATE

12FEB99

Connector Composites (464)

S08316

PART NO.

AE08-52513

SHEET

43


13.44. CONNECTOR COMPOSITES (464), (465), (466), (468), (470), (1000), P. 44 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13




LEFT TURN RELAY - R11 (464)

RIGHT TURN RELAY - R12 (464)

CAVITY

56H

2

3

5

2

1

8

4

---

4

56A/56C

6

5

4

CAVITY

CONNECTOR-2009385C1 CAVITIES 1-6 TERMINAL(18+18AWG)1661226C1 TERMINAL(18AWG)-1661224C1 CAVITIES 7-8 TERMINAL(16AWG)-1661209C1 TERMINAL(18AWG)-1661208C1

2

3

---

4

57A/57C

7

1

8

4

2

TRAILER LIGHTS SWITCH (466)

3

6

5

CAVITY

---

1

2

50/58AA

2

58AA

3

58C

4

---

3

58E

4

---

5

50A

6

50B

7

62AS

CONNECTOR-2009385C1 CAVITIES 1-6 TERMINAL(18AWG)-1661224C1 CAVITIES 7-8 TERMINAL(16AWG)-1661209C1

1

CIRCUIT

B

---

C

44B

D

44-GB

3

5

2

4

CAVITY

CONNECTOR0593385C1 TERMINAL-(12,12+16AWG)1661710C1 TERMINAL(14,18+18AWG)1661709C1

6

18

19

33

27 34

39 44

CIRCUIT 92M

94BB

13

GN2(-)

24

94BZ

35

77AH

14

94BN

25

94CA

36

77AJ

4

98YL4(+)

37

77AK

94BP

26

94BR

27

17

94BS

28

7

94BJ

18

94BT

29

92G

40

77-GAC

8

94BK

19

94BU

30

92H

41

77AF

9

94BL

20

94BV

31

92J

42

---

10

94BM

21

94BW

32

92K

43

---

CAVITY

YL2(+) CIRCUIT*

DKBL/WH

[BK3]

12

SHD1

YL/WH

[BN3]

13

GN1(-)

3

GY/WH

[BK4]

14

BN/WH1

22 CIRCUIT**

94BX

33

CAVITY

CIRCUIT* DKBL/WH1

98SHD4 98GN4(-)

92L CIRCUIT**

38

77AL

39

77AD

44

---

CAVITY

CIRCUIT

SHD1

23

RD/WH1

34

GN1(-)

24

OR/WH1

YL/WH1

35

77AH

LTBL/WH1

25

GY/WH1

DKBL/WH1

36

77AJ

---

77AK

OR/WH

[BN4]

15

RD/WH1

VT/WH1

26

---

---

37

5

VT/WH

[BL2]

16

BK/WH1

LTGN/WH1

27

---

---

38

6

LTGN/WH

[BN2]

17

VT/WH1

GY/WH1

28

---

---

39

77AD

7

LTBL/WH

[GN/YL2]

18

LTBL/WH1

OR/WH1

29

---

---

40

77-GAC

8

BK/WH

[BL1]

19

LTGN/WH1

BN5

30

---

---

41

77AF

9

RD/WH

[BN1]

20

BN1

BL5

31

---

---

42

---

10

BN/WH

21

BL1

BN/WH1

32

---

---

43

---

YL/WH1

BK/WH1

33

---

---

44

---

77AL

[GN/YL1]

40

YL1(+)

YL1(+)

22

* - W/ BENDIX ABS ** - W/ WABCO ABS

CONNECTOR-3534349C1 TERMINAL-3534360C1 CHANGE

CONN 1000 WAS 471.

REV

B

REFERENCE

P54020U

DRAWN

U00EDL2 RELEASE NO.

P50317A

Figure 191

34

94BC

2

11

DATE

CAVITY

94BY

12

26

CHK

CIRCUIT

23

3

1

4

11

CAVITY

SHD2

2

11

1

CIRCUIT

12

16

44

5

13-GCP

15

33

CHASSIS (BENDIX,WABCO) (471M)

CAVITY

5

94CB

39

CIRCUIT**

94BA

--94AF

94BH

26

CIRCUIT*

13CP

4

94BF

18

CAVITY

94AH

6

11

40

CIRCUIT

5

5

34

CIRCUIT

1

PANEL NUT-3534351C1 STRAIN RELIEF-3534352C1 TERMINAL-3534359C1

27

62-GAR

3

---

ABS DASH CONNECTOR (BENDIX) (1000) CAB CONNECTOR-3534350C1

1

8

2

CONNECTOR-1661777C1 SEAL-1661872C1 LOCK-1661873C1 TERMINAL(16AWG)-1661875

6

62AR

CAVITY

A

12

58P

7

1

CAVITY

19

58E

6

ABS TRAILER RELAY (470)

CAB OVERLAY

C

---

5

62-GAS

DRL

A

CIRCUIT

1

PARK BRAKE SWITCH (USA) (468)

B

57E


CIRCUIT

8

D

57-G/56-G

5

HEADLIGHT SWITCH (465)

3

57H

2

3

5

56E


2

7

3

CIRCUIT

1

1

56-G/70-G

5

4

CAVITY

CIRCUIT

1

1

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513


S08316

SHEET

44

191

192



Figure 192


S08316


193

13.46. CONNECTOR COMPOSITES (491), (492), (494), (495), (497), (498), (499), (501), P. 46 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13




PYROMETER CABLE ASSEMBLY (491)

PYROMETER CABLE ASSEMBLY MODULE (492)

ENGINE

CAB

B

CAVITY

A

CIRCUIT

A

(RED)

B

(YELLOW)

B

CAVITY

CIRCUIT 13F

J

B

13AH

H

D

***

E

13DC

F

13Z

G

G

F E D C B A

---

13AB

J

13W

K

13L

J

B

13AT

C

13BL

H

D

E D C

CONNECTOR-2007315C1 CONNECTOR BODY LOCK2007316C1 BUS TERMINAL-2007317C1 CONNECTOR COVER2010558C1 TERMINAL(14,16AWG)1661209C1 TERMINAL(18AWG)1661208C1 TERMINAL(12AWG)1661211C1

B A


K J H

CAVITY

---

C

---

D

14N

G

E

F

G

---

H

---

E

J

---

K

---

CHK

CNA

DATE

16MAY00

J

13CP **

CAVITY A

H

G

14BK

F E D

CONNECTOR-2007315C1 CONNECTOR BODY LOCK2007316C1 BUS TERMINAL-2007317C1 CONNECTOR COVER2010558C1 TERMINAL(10,12AWG)1661211C1

CHANGE

ADD APADS NOTE TO 495

B A

REV

C

4MAR02

Figure 193

ADDED 13EF & 13EG TO 495.

D

B

CONNECTOR-872290R1 TERMINAL(18AWG)241117R1

CAVITY

K

A

J H

CIRCUIT 14V

B

14N

C

14FA

D

---

G

E

---

F

14BL

F

G

14BD

H

14AD

E

J

---

K

---

D C CONNECTOR-2007315C1 CONNECTOR BODY LOCK2007316C1 BUS TERMINAL-2007317C1 CONNECTOR COVER2010558C1 TERMINAL(10,12AWG)1661211C1 TERMINAL(16AWG)1661209C1

B A

A3 ACCESSORY ADAPTER (501)

CIRCUIT 12A

B

12S

C

12AC

D

12E

E

12B

F

---

G

---

H

12W

J

---

K

---

CAVITY

CIRCUIT

G

A

12AD

B

12P

F

C

12L

D

12R

E

---

F

---

G

---

E D C B

CONNECTOR-2007315C1 CONNECTOR BODY LOCK2007316C1 BUS TERMINAL-2007317C1 CONNECTOR COVER2010558C1 TERMINAL(12AWG)1661211C1 TERMINAL(16,14AWG)1661209C1

REFERENCE

P53815P

DRAWN

U00EDL2 RELEASE NO.

JKP

13EF

C

C

A

13EG

CONNECTOR-2007315C1 CONNECTOR BODY LOCK2007316C1 BUS TERMINAL-2007317C1 CONNECTOR COVER2010558C1 TERMINAL(14AWG)1661209C1 TERMINAL (12AWG)1661211C1

J

D B

13Y

H

* 13U W/EATON AUTOSHIFT OR LIGHTNING ** 77AA W/APADS

K

---

F

G

K

14AH

B

*

A1 ACCESSORY ADAPTER (499)

CIRCUIT

A

13S 13BLF

F

F

*** 13X - PDL BUZZER 13S - KYSOR SHUTDOWN

CIRCUIT 13P

E

13AF/13DA

H

(YELLOW)


A

G

(RED)

B


CAVITY

K

CIRCUIT

A

A

I2 IGNITION ADAPTER (495)

A

C

CAVITY

A


I1 IGNITION ADAPTER (494)

K

B

A


HEATER BOX JUMPER

CAB HARNESS

55093F

P50317A

A

CONNECTOR-2006789C1 CONNECTOR BODY LOCK2006792C1 BUS TERMINAL-2006791C1 CONNECTOR COVER-2006790C1 TERMINAL(10,12AWG)1661211C1 TERMINAL(14AWG)1661209C1

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513

SHEET

46


S08316

194



Figure 194

Connector Composites (502), (503), (504), (506)

S08316



CHAPTER 13





CAVITY

G E


D C

17B

B

17A

C

17E

D

---

E

*

4

F

---

G

--CAVITY

CONNECTOR2006789C1 CONNECTOR BODY LOCK2006792C1 BUS TERMINAL-2006791C1 CONNECTOR COVER2006790C1 TERMINAL(14AWG)1661209C1

A

6

5

17

* 17X W/EATON AUTOSHIFT

B

2

1

CIRCUIT

A

F

BLINK CODE SWITCH (511)

BENDIX

WABCO

1

---

---

2

---

---

3

---

4

94P

---

5

94BE

94H/94E

6

94GL

94G/94-GC

---

CONNECTOR1661256C1 TERMINAL(18AWG)1661224C1

DRL MODULE-USA (513)

LOW AIR PRESSURE SWITCH #2 (512)

CAVITY CIRCUIT

A

A

---

B

B

40B

CAVITY

D A

B C

C

---

D

40-GB

H G F E

A B C D

CONNECTOR-1661777C1 TERMINAL(16AWG)1661875C1 LOCK-1661873C1

CNA

DATE

16MAY00

66D

H

66A

CIRCUIT

B

98B(-)

G

C

47/48(-)

D

94K(-)

F

E

*

F

---

G

---

*

F

---

G

---

E

* 98U(+) W/EATON AUTOSHIFT OR LIGHTNING

D

REV

C

CONNECTOR2006789C1 CONNECTOR BODY LOCK2006792C1 BUS TERMINAL-2006791C1 CONNECTOR COVER2006790C1 TERMINAL(16,14AWG)1661209C1 TERMINAL(18AWG)1661208C1

B A

REFERENCE

P53815P

DRAWN

U00EDL2 P50317A

98C(-)

* 98V(-) W/EATON AUTOSHIFT OR LIGHTNING

C

CONNECTOR2006789C1 CONNECTOR BODY LOCK2006792C1 BUS TERMINAL-2006791C1 CONNECTOR COVER2006790C1 TERMINAL(16,14AWG)1661209C1 TERMINAL(18AWG)1661208C1

RELEASE NO.

Figure 195

---

G

A

E

CHANGE

66E

F

98(+)

F

CHGD 511 CKTS

E

98A(+)

94J(+)

A

CHK

CAVITY

CIRCUIT

47/48(+)

B

66-GA

B

D

C

66F

D

A

C

D

66C

C

DATA LINK - NEGATIVE (515)

G E

64D

CONNECTOR2005835C1 TERMINAL(16,14AWG)1661209C1

DATA LINK - POSITIVE (514) CAVITY

CIRCUIT

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513


S08316

SHEET

48

195

196


13.49. CONNECTOR COMPOSITES (517), (520), (521), (522), (523), (524), (525), (526), P. 49

Figure 196


S08316


197

13.50. CONNECTOR COMPOSITES (528), (529), (530), (531), (550), (560), (562), (574), P. 50 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND



RIGHT REAR SPEAKER (528) SPEAKER PIGTAIL

RIGHT FRONT SPEAKER (529)

ROOF HARNESS

ROOF HARNESS

SPEAKER PIGTAIL

86T GREEN

A

A

BLACK

B

B

86C

A

A

BLACK

B

B

86U

CONNECTOR-1661197C1 TERMINAL(20AWG)1661212C1


GREEN



LEFT REAR SPEAKER (531)

LEFT FRONT SPEAKER (530) SPEAKER PIGTAIL

86D

ROOF HARNESS

ROOF HARNESS

SPEAKER PIGTAIL

86A GREEN

A

A

BLACK

B

B

86R

A

A

BLACK

B

B

86B



GREEN

86S



GAUGE PANEL LIGHT (560)

FREON COMPRESSOR (550)

B

ENGINE HARNESS

62-GAB

A 77C

B

62AB

A

77-GC

CONNECTOR-161998R1 CAVITY A-TERMINAL(16AWG)-186203R2 CAVITY B-TERMINAL(18AWG)-161997R1


LEFT SLEEPER SPEAKER (574)

PDL BUZZER (562)

ROOF HARNESS

CAVITY

1

5

3

2

1

---

2

---

3

---

4

43B

5

13X

SPEAKER PIGTAIL 86AX

CIRCUIT

GREEN

A B

BLACK

86AW

A B

4 CONNECTOR1661197C1 TERMINAL(18AWG)1661212C1


CHK

CNA

DATE

15JUN00

CHANGE

RGJ\\ADD (550)

REV

REFERENCE

A

P51616D

DRAWN

U00EDL2 RELEASE NO.

P50317A

Figure 197


NAME

CIRCUIT DIAGRAM 5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513

SHEET

50


S08316

198


13.51. CONNECTOR COMPOSITES (575), (576), (577), (578), (579), (582), P. 51 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND



AM/FM BAND SELECT (576)

RIGHT SLEEPER SPEAKER (575) W/PRO-SLEEPER SPEAKER PIGTAIL

SEEK UP/DOWN (577) W/PRO-SLEEPER

W/PRO-SLEEPER

ROOF HARNESS

86AZ GREEN

A

A

B

B

86M

B

86L BLACK

A

86K

C

86J

B A

86H

86AY


LEFT WORK LIGHT (578)

RIGHT WORK LIGHT (579)

W/PRO-SLEEPER

SLEEPER HARNESS

CONNECTOR-1661891C1 CONNECTOR LOCK1661892C1 TERMINAL(18AWG)1661262C1

CONNECTOR-1661260C1 CONNECTOR LOCK1661264C1 TERMINAL(18AWG)1661262C1


W/PRO-SLEEPER

SLEEPER HARNESS

LIGHT PIGTAIL

LIGHT PIGTAIL

ORANGE 65-GB

B

ORANGE

65B

A

65-GF

A

B

WHITE

65-GB

B

65F

A

A

B

WHITE

65F

CONNECTOR-969541R1 TERMINAL(16+16AWG)-333735C1

CONNECTOR-481140C1 TERMINAL(18AWG)-241117R1

CONNECTOR-969541R1 TERMINAL(16AWG)-333733C1

CONNECTOR-481140C1 TERMINAL(18AWG)-241117R1

SLEEPER FUSE BLOCK W/PRO-SLEEPER (582) (LOCATED IN LEFT LUGGAGE COMPARTMENT)

1

2

3

4

CAVITY 1

5

7

CHK

JKP

DATE

4MAR02

6

8

CHANGE

GAF//CHNGD CAV 1,3,5

REV

A

CIRCUIT 86AP

2

14AX

3

76L/76K

4

(14AX)

5

63BA

6

(14AX)

7

---

8

---

REFERENCE

55093F

DRAWN

U00EDL2 RELEASE NO.

IN REF CONN #582

Figure 198

P50317A

CONNECTOR-0592951C1 TERMINAL(10AWG MULTI-FEED)-0557381C1 TERMINAL(16AWG)-0557374C1 TERMINAL(18AWG)-1666118C1

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513


S08316

SHEET

51


13.52. CONNECTOR COMPOSITES (584), (585), (587), P. 52 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13




HIGH SPEED RELAY (584)

MEDIUM SPEED RELAY (585) LOCATED IN POWER DISTRIBUTION CENTER

LOCATED IN POWER DISTRIBUTION CENTER

1

1 CAVITY

5

3

CIRCUIT

1

2

3

5

2

1

75-GH/13-GAT

2

4

CAVITY

75AF

2

4

CIRCUIT 75AB 75-GN/75_GH

3

75AT

4

75AD

4

75AM

5

75AH

5

75AN

3

---



RIGHT LUGGAGE LIGHT SWITCH (587) LOCATED IN THE RIGHT LUGGAGE COMPARTMENT

LUGGAGE HARNESS

SLEEPER HARNESS

CONNECTOR 1661259C1 LOCK-1661263C1 TERMINAL(18AWG)1661261C1

63AD

B

A B

63AE

A

JKP

DATE

4MAR02

CHANGE

REMOVED 588 & 589.

REV

A

REFERENCE

55093F

DRAWN

U00EDL2 RELEASE NO.

P50317A

Figure 199

CONNECTOR 1661260C1 LOCK-1661264C1 TERMINAL(18AWG)1661262C1

BLK(+)



CHK

WHT(-)

NAME

5000/9100/9200/9400/9900 DATE

12FEB99


S08316

PART NO.

AE08-52513

SHEET

52

199

200


13.53. CONNECTOR COMPOSITES (592), (592F), (593), (594), (600), P. 53 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13




SLEEPER TEMP CONTROL

TEMP SWITCH W/PRO-SLEEPER (592)

CAVITY

A B C


LOCATED BEHIND BUNK CONTROL PANEL

(592F)

C B A

CIRCUIT

A

75AL

B

75K

C

75-GS CAVITY

CIRCUIT

A

CONNECTOR-1661889C1 CONNECTOR LOCK-1661890C1 TERMINAL(18AWG)-1661261C1

HEATER BLOWER CONTROL W/PRO-SLEEPER (593)

C

CAVITY

A E

B

75K

C

75-GS


DOME LIGHT SWITCH W/PRO-SLEEPER (594)

8 D

75AL

B

7

CAVITY

CIRCUIT

A

75AN

B

75AC

C

75AH

4

D

77L

E

75AR

1

CIRCUIT

1

63-GF

2

63-GK

3

---

4

63-GE

5

63-GJ

6

2

5 6

CONNECTOR-1664511C1 TERMINAL(18,16,14AWG)-239805R1


---

7

62Z

8

62-GZ

CONNECTOR2009385C1 CAV 1-6 TERMINAL(16AWG)1661226C1 CAV 7-8 TERMINAL(18AWG)1661208C1

3

ETHER START ON/OFF SWITCH (600)

7

1

8

4

CAVITY

2

3

6

5

CIRCUIT

1

---

2

---

3

---

4

---

5

21H

6

21

7

62AY

8

62-GAY


CONNECTOR-2009385C1 CAVITIES 1-6 TERMINAL(18AWG)-1661224C1 CAVITIES 7-8 TERMINAL(16AWG)-1661209C1 TERMINAL(18AWG)-1661208C1

CHK

JKP

DATE

4MAR02

CHANGE

RMVD 590 & 595.

REV

A

REFERENCE

55093F

DRAWN

U00EDL2 RELEASE NO.

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513

Figure 200 Connector Composites (592), (592F), (593), (594), (600)

S08316

SHEET

53


13.54. CONNECTOR COMPOSITES (603), (604), (605), (606), (607), (610), (611), P. 54 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND



FLUORESCENT BUNK LIGHT IN-LINE W/PRO SLEEPER (603)

B

63AB

A

OR

B

63-GK

B

WH

C

63-GJ

C

BK


C

CIRCUIT

CAVITY

CIRCUIT

A

A

ROOF HARNESS

LIGHT JUMPER

ROOF HARNESS CAVITY

READING LIGHT W/PRO SLEEPER (604)

CAVITY

A B

A

A B

A

63AR

B

63-GR

B

63-GU

B

CIRCUIT

A

RD

B

WH

CONNECTOR1661260C1 CONNECTOR LOCK1661264C1 TERMINAL(18AWG)1661262C1


C

LIGHT PIGTAIL

A

CAVITY

B

FAN JUMPER

ROOF HARNESS

CIRCUIT

A

RD

B

WH

CAVITY

A



63U

CAVITY

AUXILIARY FAN IN-LINE W/PRO SLEEPER (606)

ROOF HARNESS CIRCUIT

A

A

B


UNDER CABINET LIGHT W/PRO SLEEPER (605)

CAVITY

LIGHT PIGTAIL

CIRCUIT

B

CIRCUIT

A

76K

B

76-GK

B

A

CONNECTOR-481140C1 TERMINAL(18AWG)241117R1

CONNECTOR-969541R1 TERMINAL(18AWG)1333732C1

TV CONNECTOR W/PRO SLEEPER (IN-LINE) (607) ROOF SOCKET CAVITY

CIRCUIT 86-GP/63-GW

B

A

86AP

B

A

*

86-GP

* W/72" SLEEPER

CONNECTOR-872291R1 TERMINAL(14AWG)-188396R1

FLUORESCENT BUNK LIGHT W/PRO SLEEPER (610)

AUXILIARY FAN W/PRO SLEEPER (611)

LIGHT PIGTAIL

LIGHT JUMPER

A

A

B

B

C

C

CAVITY

A

B

CIRCUIT

A

76K

B

76-GK

A CAVITY

CIRCUIT

JKP

DATE

4MAR02

CIRCUIT

OR

A

BK

B

WH

B

WH

C

BK

C

WH


CHK

CAVITY

A


CHANGE

REMOVED CONN 608,

REVISED CIRS IN CONN 607.

CONNECTOR969541R1 TERMINAL(18AWG)879630R1

REV

REFERENCE

A 55093F

DRAWN

U00EDL2 RELEASE NO.

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

SHEET

AE08-52513

Figure 201 Connector Composites (603), (604), (605), (606), (607), (610), (611)

S08316

54

201

202


13.55. CONNECTOR COMPOSITES (612), (613), (640), (642), (643), (659), P. 55 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND



REFRIGERATOR IN-LINE W/PRO SLEEPER (612)

REFRIGERATOR SWITCH (613)

CAVITY SLEEPER

CAVITY

B

JUMPER

CAVITY

CIRCUIT

8

CIRCUIT

A

86-GR

A

WH

B

86AG

B

BK

7

1

B 1

A

---

CONNECTOR872290R1 TERMINAL(14AWG)239807R1

6

86AV

6

86AG

7

62X

8

62-GX

CONNECTOR-2009385C1 CAVITIES 1-6 TERMINAL(18AWG)1661224C1 TERMINAL(18+18AWG)1661226C1 CAVITY 7-8 TERMINAL(18AWG)1661208C1

3

SLEEPER TO ROOF CONNECTION W/PRO-SLEEPER (642)

STOP LIGHT SWITCH (640)

C

SLEEPER HARNESS

ROOF HARNESS

CIRCUIT

CAVITY

B

---

C

70A

CIRCUIT

CAVITY

70

A

B

---

5

2

5 CONNECTOR872291R1 TERMINAL(18AWG)1879630R1

---

3 4

4

A

CIRCUIT 86-GK/62-GX

2

CONNECTOR (CAE SLEEVE)AN-89000 #27 TERMINAL(12AWG)-1660577C1

D

C

A

76L

B

86AX

E

B

C

86AW

D

86AZ

F

A

E

86AY

F

11-GAD

C

D

B

E

A

F

A CONNECTOR-1661200C1 TERMINAL(14AWG)1661209C1 TERMINAL(18AWG)1661208C1

CONNECTOR-1661201C1 TERMINAL(16,14AWG)1661213C1 TERMINAL(18AWG)1661212C1

ENGINE FAN OVERRIDE SWITCH (659)

SLEEPER TO ROOF CONNECTION W/PRO-SLEEPER (643) SLEEPER HARNESS

D E F

C

63-GJ

B

63-GK

JKP

4MAR02

*

C

D

B

E

A

F

E

----

F

----

CHNGD CAV C,D,E,F IN

CONN 643. RMVD ROOF HARN CHRT IN CONN 642.

5

23-GY

2

---

3

---

4

23B

5

23A

REFERENCE

55093F

DRAWN

U00EDL2 P50317A

---

7

62M

8

11-GR

CONNECTOR-2009385C1 CAVITIES 1-6 TERMINAL(16AWG)-1661226C1 CAVITIES 7-8 TERMINAL(16AWG)-1661209C1

CIR 63AS IN ROOF CONN ONLY

REV

A

6

3

CIRCUIT

1

6

RELEASE NO.

Figure 202

2

CONNECTOR-1661201C1 TERMINAL(14AWG,16AWG)1661213C1 TERMINAL(18AWG)1661212C1

CHANGE

CAVITY

63BB

* DATE

1

63AP/63AS

D

A

4

A C

B

8

CIRCUIT

CONNECTOR-1661200C1 TERMINAL(16AWG)1661209C1 TERMINAL(18AWG)1661208C1

CHK

7

ROOF HARNESS

CAVITY

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513


S08316

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55


13.56. CONNECTOR COMPOSITES (662), (675), (676), (690), P. 56 NAVISTAR INTERNATIONALTRANSPORTATION CORP. ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13




ECM POWER IN-LINE CONNECTION W/SERIES 60 (675)

ECU (PART OF WABCO ABS CONTROL MODULE)

(662)

CAVITY

WB CHASSIS

7

ECM 6-WAY POWER CONNECTION (676)

CIRCUIT

A

14C

B

14D

CAVITY

A

6

CIRCUIT

A

14C

B

11-GB

C

14D

D

11-GC

E

11-GA

B CAVITY

CIRCUIT

1

BK

2

BN

3

BK

4

BN

5

BL

6

BN

7

BL

8

12

CONNECTOR-1671610C1 CONNECTOR LOCK1671608C1 TERMINAL(12AWG)1687847C1 CABLE SEAL(12AWG)0587579C1

1

BL

11

B

BN/YL

12

CONNECTOR-2011673C1 CONNECTOR LOCK2011675C1 TERMINAL(12AWG)1687847C1 CABLE SEAL(12AWG)0587579C1

BN CONNECTOR-1671611C1 CONNECTOR LOCK1671608C1 TERMINAL(12AWG)1687848C1 CABLE SEAL(12AWG)0587579C1


CAVITY

CIRCUIT

REAR CHASSIS HARNESS (WABCO)

2

OR/WH1

3

YL/WH1

3

YL/WH

4

DKBL/WH1

4

DKBL/WH

5

BN5

6

BL5

(690) WB CHASSIS

2

REAR CHASSIS

6 7

7

6

GY/WH OR/WH

5

BN

6

BL

7

BN/WH1

7

BN/WH

8

RD/WH1

8

RD/WH

9

BK/WH1

9

BK/WH

10

LTBL/WH1

10

LTBL/WH

11

LTGN/WH1

11

LTGN/WH

12

VT/WH1

12

VT/WH

GY/WH1

2

OR/WH1

3

DKBL/WH1

4

YL/WH1 BN1

6

BL1

1


12

1

REAR CHASSIS HARNESS (BENDIX)

CIRCUIT

1

5

12

CAVITY

(RT SIDE FRONT OF CROSS MEMBER BY RR AXLE)

(690)

WB CHASSIS

1

REAR CHASSIS

2

6 7

7

LTBL/WH1

8

LTGN/WH1

GY/WH OR/WH DKBL/WH

4

YL/WH

6

7

CIRCUIT

3

5

6

YL BL

7

LTBL/WH

8

LTGN/WH

9

VT/WH1

9

VT/WH

10

BN/WH1

10

BN/WH

11

RD/WH1

11

RD/WH

12

BK/WH1

12

BK/WH

12

1

CONNECTOR-3519423C1 CONNECTOR LOCK-1689428C1 TERMINAL(16AWG)-1680205C1 DATE

1

CIRCUIT

GY/WH1

CAVITY

16MAY00

CAVITY

(RT SIDE FRONT OF CROSS MEMBER BY RR AXLE)

1


CNA

E

A

BN

10

CHK

D B

C

GN/YL

9

A

CHANGE

CHGD (690) CKTS

12

1 REV

A

REFERENCE

P53815P

DRAWN

U00EDL2 RELEASE NO.

P50317A


NAME

5000/9100/9200/9400/9900 DATE

PART NO.

12FEB99


S08316

AE08-52513

SHEET

56

203

204



CHAPTER 13




LOWER READING LIGHT (720)

63-GW


63W

A B

WABCO ATC MUD/SNOW SWITCH (753)

8 CAVITY

---

2

---

3

---

4

---

5 6

7

CIRCUIT

1

CONNECTOR-2009385C1 CAVITIES 1-6 TERMINAL-1661226C1 CAVITIES 7-8 TERMINAL-1661209C1

1

4

11-GR/94-GB 94BD/94BE

7

62AJ

8

94-GB

2

5 6

3 WABCO ABS/ATC FRONT ECU (766)

POWER (WABCO) (755)

CAVITY

16 17 18 CAVITY

4 5 6

1 2 3

1

GN1(-)

2

CIRCUIT

CIRCUIT

SHD1

3

YL1(+) ----

1

----

4

2

----

5

----

3

----

6

----

4

94WA

7

13X

5

94WB

8

94K1

6

----

7

94WE

8

94WF

9

94WG

1 2 3

94K 94-GF 94-GA 94-GB

12

CONNECTOR-3548979C1 TERMINAL(14, 16AWG)-3548972C1 TERMINAL(16AWG)-3548970C1 TERMINAL(20AWG)-3548971C1


9 10 11

13

94K(-)

14

94J(+)

15

----

16

----

17

----

18

94H

WABCO ABS/ATC LEFT FRONT MODULATOR VALVE (768)

WABCO ABS/ATC LEFT FRONT WHEEL SPEED SENSOR IN-LINE CONNECTOR (767)

[GN/YL1]

1

[BK4]

2

[BN4]

1 3

2

[BN1]

[BL1]

CONNECTOR-3519665C1 TERMINAL-PURCHASED CONNECTOR-3519667C1 TERMINAL-PURCHASED

CHK

CNA

DATE

16MAY00

CHANGE

NEW 755&766;CHGD 767&

REV

A

REFERENCE

P53815P

DRAWN

U00EDL2 RELEASE NO.

768

Figure 204

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513


S08316

SHEET

57


205

13.58. CONNECTOR COMPOSITES (769), (770), (771), (774), (775), (776), (777), (778), (789), P. 58 NAVISTAR INTERNATIONALTRANSPORTATION CORP. ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13




WABCO ABS/ATC RIGHT FRONT MODULATOR VALVE (769)

WABCO ABS/ATC RIGHT FRONT WHEEL SPEED SENSOR IN-LINE CONNECTOR (770)

[GN/YL2]

1

[BK3]

2

[BN3]

[BL2]

[BN2]

CONNECTOR-3519666C1 TERMINAL-PURCHASED CONNECTOR-3519668C1 TERMINAL-PURCHASED

WABCO CAB ABS ECU (771)

CAVITY

13 14 15

1 2 3 CONNECTOR-1689499C1 CONN LOCK-3549120C1 TERMINAL-3548971C1C1

CIRCUIT

1

94WL

2

94WN

3

94WM

4

94WT

5

94WP

6

94WR

7

94WS

8

94WX

9

94WY

10

94WU

11

94WV

12

94WW

13

---

14

---

15

---

WABCO ABS/ATC LEFT REAR MODULATOR VALVE (775)

WABCO ABS/ATC LEFT REAR WHEEL SPEED SENSOR (774)

GN/YL

BLACK

A

B

BROWN

BLUE

CONNECTOR-PURCHASED TERMINAL-PURCHASED

WABCO ABS/ATC RIGHT REAR MODULATOR VALVE (776)

BROWN


WABCO ABS/ATC RIGHT REAR WHEEL SPEED SENSOR IN-LINE CONNECTOR (777)

GN/YL

BROWN

BLUE

A

BLACK

B

BROWN



WABCO ABS/ATC LEFT REAR MODULATOR VALVE (778)

AUXILIARY POWER SOURCE (789)

CAVITY

B

SOCKET

A BROWN

BLUE

A


CHK

CNA

DATE

16MAY00

CHANGE

NEW 771;CHGD 769&770

Figure 205

-

*

86-GH -

*

14AY

CONNECTOR-872291R1 TERMINAL(14AWG)-188396R1 REV

A

REFERENCE

P53815P

DRAWN

U00EDL2 RELEASE NO.

ADD 778 & 789

B

CIRCUIT

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513

SHEET

58

Connector Composites (769), (770), (771), (774), (775), (776), (777), (778), (789)

S08316

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13.59. CONNECTOR COMPOSITES (791), (823), (851), (854), (884), (885), (887), P. 59 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13




REFRIGERATOR POWER SOURCE PRO SLEEPER (791)

B


CAVITY

A

CIRCUIT

A

WH

B

BK

CONNECTOR-872291R1 TERMINAL(14AWG)-188396R1

LEFT MOTORIZED MIRROR SWITCH (823)

C

2

1

7

ENGINE BRAKE CONN (851)

3

CAVITY

CIRCUIT

1

8

4

6

5

B

24AD

3

---

C

24AL

4

78N

A

78M

6

---

7

62BZ

8

62-GBZ CONNECTOR-0587570C91 TERMINAL(18AWG)-0587576C1 TERMINAL(16AWG)-0587575C1

REAR CONNECTOR

MODULE CONN (884)

FRONT CHASSIS

CIRCUIT

A

71A

B

56F

C

57F

D

68A

CAVITY

C

B

D

A

CAVITY

CIRCUIT

A

71A

B

56B

C

57B

D

68A

1

4

2

3

CONNECTOR-1661496C1 TERMINAL(14AWG)-0587577C1 CABLE SEAL-0589391C1

CHANGE

DATE

16MAY00

ADD 884,885,&887

4MAR02

Figure 206

RMVD 790.

77AK

4

77AL

B

77AE

2

77AD

3

23AC

4

77-GAC

5

77AF

6

PLUG

CIRCUIT

A

23AC

B

77AE

A


REV

A

REFERENCE

P53815P

DRAWN

U00EDL2 RELEASE NO.

JKP

77AJ

3

CAVITY

CIRCUIT

1

CONNECTOR-2005241C1 TERMINAL-1680206C1 CONN LOCK-2005243C1 PLUG-0453133C1

CNA

77AH

2

ENGINE CONN (887)

CAVITY

6 5 4

1 2 3

CIRCUIT

1

CONNECTOR-3503598C1 TERMINAL-1680206C1 CONN LOCK-3503599C1

MODULE CONN (885)

CHK

24BD

78-GAZ

CHASSIS TAIL LIGHT (854)

CAVITY

CIRCUIT

A

B

2

5 CONNECTOR-2009385C1 CAVITIES 1-6 TERMINAL(16AWG)-1661226C1 TERMINAL(18AWG)-1661224C1 CAVITIES 7-8 TERMINAL(16AWG)-1661209C1 TERMINAL(18AWG)-1661209C1

CAVITY

78P

B

55093F

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

SHEET

AE08-52513


S08316

59


13.60. CONNECTOR COMPOSITES (904), (905), (906), P. 60 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND



A/C SWITCH (904)

A/C SWITCH (905)


BUNK HARNESS

(POWER)

LT GN

(SIGNAL OUT)

LT GN

(GROUND)

LT GN


TEMP SWITCH

A B C

A/C SWITCH

A

77

(COMMON)

BK

B C

77S

(LOAD)

BK

(LAMP GND)

BK

77-GK

CONNECTOR-1661891C1 LOCK-1661892C1 TERMINAL(18AWG)1661262C1


SLEEPER HARNESS

77L

A B C

A B C

77M 77-GL



A/C SWITCH (905) LOCATED BEHIND BUNK CONTROL PANEL 77AB


A B C

77M 75-GBA

SLEEPER CONNECTOR #1 (906) LOCATED ON LEFT SIDE B_PILLAR

SLEEPER HARNESS

CAB HARNESS

B

A

CIRCUIT

Z Y X W V U T S R P N M L

A B C D E

F G H J K

CIRCUIT

CAVITY

CAVITY A

B

A

86AR

86AR

N

---

---

B

86AS

86AS

P

---

---

C

86AT

86AT

R

---

---

D

----

----

S

---

---

E

----

----

T

---

---

F

----

----

U

86AG

86AG

G

----

----

V

63AA

63AA

H

62BP

62BP

W

63-GE

63-GE

J

86AU

86AU

X

63-GF

63-GF

K

77M

77M

Y

13-GAT

13-GAT

L

75AS

75AS

Z

11-GBD

11-GBD

M

75K

75K

JKP

DATE

4MAR02

CHANGE

CHNGD CIRS IN CAV N-U

REV

A

REFERENCE

55093F

DRAWN

U00EDL2 RELEASE NO.

IN CONN 906.

Figure 207

L M N P R S T U V W X Y Z

K J H G F

E D C B A

CONNECTOR-3513472C1 CONN BODY LOCK- 3513477C1 3513478C1 (2) REQUIRED TERMINAL(12,14AWG)-3513475C1 TERMINAL(16,18AWG)-3513476C1

CONNECTOR-3513471C1 CONN BODY LOCK- 3513477C1 3513478C1 (2) REQUIRED TERMINAL(12,14AWG)-3513473C1 TERMINAL(16,18AWG)-3513474C1

CHK

B

A

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99


S08316

PART NO.

AE08-52513

SHEET

60

207

208


13.61. CONNECTOR COMPOSITES (907), (909), (912), (913), (914), (915), (916), (918), P. 61 NAVISTAR INTERNATIONALTRANSPORTATION CORP. ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13




HEATER CAB CONN APADS (907)

CIRCUIT

CAVITY A

C

D

B

E

A

F

OPTIMIZED IDLE INDICATOR LT (912)

OPTIMIZED IDLE (909)

C

77AF -----

B C

77AH

D

77AJ

E

77AK

F

77AL

OPTIMIZED IDLE INDICATOR LT (912)

CAVITY

CIRCUIT

B

A

75-GBD

B

75DB

A

C

75DH

CAVITY

A



ECM SENSOR HARNESS (913)

B

75DC

B

75DD

CONNECTOR - 0481140C1 CONNECTOR TERMINAL(18AWG) - 0241117R1

ECM SENSOR HARNESS (914)

CAVITY CAVITY

D

C

E

B

F

A

CIRCUIT

A

CIRCUIT

A

75DF

B

17F

B

-------

C

CIRCUIT

A

A

----

B

75DC

C

----

75DH

D E

-----

F

-----

C

CONNECTOR-2024437C1 TERMINAL(18AWG)1667742C1 LOCK-2011364C1


OPTIMIZED IDLE ALARM HARNESS (915)

HOOD CLOSURE (916)

A B

CAVITY A B

A

B

CIRCUIT

CNA

16MAY00

CHANGE

CKT ON 914 WAS 75DD

CAVITY

REV

A

REFERENCE

P53815P

DRAWN

U00EDL2 RELEASE NO.

P50317A

Figure 208

97BA

NEUTRAL POSITION SWITCH (918)

CONNECTOR-0587568C91 TERMINAL(18AWG)0587576C1 DATE

97AX

B


A

CHK

CIRCUIT

A

75DE


B

CAVITY

75DF

CIRCUIT

A

97BA

B

97BC

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513

SHEET

61


S08316



Figure 209


S08316

209

210




S08316





SHIFT POSITION SENSOR (939)


CAVITY CIRCUIT

D

CAVITY CIRCUIT

B A

A

47C

B

47B

C

B CONNECTOR - 2036583C1 TERMINAL(18AWG) - 2644000R1

A

T11

B

T12

C

T13

D

T18

A CONNECTOR - 0587572C91 TERMINAL(18AWG) - 0587576C1

9, 10 NUETRAL COILS (940)

A

TOP GEAR SWITCH (941)

CAVITY CIRCUIT

B C

CAVITY CIRCUIT

A

T3

B

T14

C

T4

D

T5

1

1

2

T19

2

T17

CONNECTOR - 1684260C1 TERMINAL(18AWG) - 1680206C1

D CONNECTOR - 0587571C91 TERMINAL(18AWG) - 0587578C1

SLEEPER CONNECTOR #2 (942) LOCATED ON LEFT SIDE AT B-PILLAR

CAB HARNESS

SLEEPER HARNESS

A

75AW

A

B

14AY

B

14AX

C

14AX

C

11-GAN

D

11-GAN

D

75AW

14AY/14AZ



CHK

JKP

DATE

4MAR02

CHANGE

GAF//CHNGD CAV B ON

REV

A

REFERENCE

55093F

DRAWN

U00EDL2 RELEASE NO.

SLEEPER HARN IN REF CONN 942

Figure 211

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513


S08316

SHEET

64

211

212



Figure 212


S08316


13.66. CONNECTOR COMPOSITES (995–999), (1000), (1033), (1034), P. 66 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13




ABS DASH CONNECTOR (WABCO) (1000)

SKYRISE CLEARANCE LIGHT CONNECTORS (995-999)

CAB

5

1

PURCHASED ASSEMBLY

CAVITY

6

11

12

CAVITY

CIRCUIT

CAVITY

CIRCUIT

CAVITY

CIRCUIT

94WA

12

23

94WW

34

---

2

94WB

13

GN2(-)

24

94WX

35

---

3

94WC

14

94WL

25

94WY

36

4

94WD

15

94WM

26

---

37

---

5

94WE

16

94WN

27

---

38

---

6

94WF

17

94WP

28

---

39

---

7

94WG

18

94WR

29

---

40

---

8

94WH

19

94WS

30

---

41

---

9

94WJ

20

94WT

31

---

42

---

94WK

21

94WU

32

---

43

---

22

94WV

33

---

44

---

SHD2

---

18

19

18BK

CIRCUIT

1

26

27

33 34

39 44

40

10 18WH

11

YL2(+)


3515781C91

POWER WINDOW RIGHT DOOR CONNECTION (1033)

83J

RIGHT DOOR HARNESS

POWER WINDOW OVERLAY

62-GBR

D

C

C

D

E

B

B

E

F

A

A

F

83D

62BR

83K CONNECTOR-1661201C1 TERMINAL(18AWG)-1661212C1 TERMINAL(14,16AWG)-1661213C1


POWER WINDOW LEFT DOOR CONNECTION (1034)

LEFT DOOR HARNESS

62BT

62AL

62BS

62BR

POWER WINDOW OVERLAY

83C

D

C

E

B

F

A

83J

C

D

B

E

A

F

83-GA

83K CONNECTOR-1661201C1 TERMINAL(18AWG)-1661212C1 TERMINAL(14,16AWG)-1661213C1 TERMINAL(16+16AWG)-1661214C2

CONNECTOR-1661200C1 TERMINAL(14AWG)-1661209C1 TERMINAL(16+16AWG)-1661211C1

CHK

DATE

CHANGE

P/N 3534350C1 WAS

REV

B

REFERENCE

P54020U

DRAWN

U00EDL2 RELEASE NO.

3553886C1.

Figure 213

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513

Connector Composites (995–999), (1000), (1033), (1034)

S08316

SHEET

66

213

214



Figure 214


S08316



Figure 215


S08316

215

216



Figure 216


S08316



Figure 217


S08316

217

218


13.71. CONNECTOR COMPOSITES (1058), (1059), (1060), (1084), (1085), (1086), (1088), (1090F), P. 71 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND



RECIRC (1059)

AIR DIST (1058)

CAVITY CAVITY

A B C

CIRCUIT

CIRCUIT 5

10 A

75BK

B

75BF

C

75-GM

9

---

6

---

7

75-GK

8

75BG

8 7 6 5

9

---

10 CONNECTOR-1661889C1 TERMINAL(18AWG)-1661261C1 LOCK-1661890C1

75BM


ABS/XMSN SIGNAL (1084)

HTR CONNECTOR #3 (1060)

CAVITY

A

92-GG

2

92ST

CIRCUIT

CAVITY

B

CIRCUIT

1

A

75BE

B

75M

3

---

4

94KP

5

92VT


ABS/XMSN INTERUPT (1085)

ECM CONNECTOR (1086) CAV CIRCUIT

CAVITY

10

A

94KP

B

92-GG

50

46

6 CONNECTOR-0587568C91 TERMINAL(18AWG)-0587576C1

CAVITY

4

1 2

3

45

5

ECM POWER CONNECTOR (1088)

1

CIRCUIT

41

DATE

CHANGE

Figure 218

PLUG

8

24AE

4

PLUG

9

99

5

97AL

10

98(+)

11

99B

16

97AE

12

97CA

17

23B

13

PLUG

18

24AF

14

PLUG

19

PLUG

15

97AH

20

986(-)

21

PLUG

26

PLUG

22

99A(5V)

27

97AK 34

2

PLUG

24

97AA

29

PLUG

3

14C1

25

97AB

30

PLUG

4

31

PLUG

36

97AJ

14D

32

34-G

37

98SHD1

33

PLUG

38

23D

34

97-GAB

39

13D

35

PLUG

40

PLUG

41

PLUG

46

98YL1

42

PLUG

47

98GN1

43

97AP

48

PLUG

44

97AT

49

PLUG

45

PLUG

50

PLUG

CIRCUIT

A

6AA

B

84H 84-GH

CONNECTOR-3555048C1 TERMINAL-3518963C1 SEALING PLUG-3527276C1 REV

C

REFERENCE

54719V

DRAWN

U00EDL2 RELEASE NO.

ADDED 1086 & 1088

7

3

28

C

REMOVED 1090M

2

24AP

99-G

CONNECTOR-0593385C1 TERMINAL(16AWG)-1661213C1 TERMINAL(14AWG)-1661213C1 CHK

23C

23

CAVITY

A

CIR

6

97AM

11-G

CIGAR LIGHTER (1090F)

B

CAV

99C

1


C

CIR

1

P50317A

NAME

5000/9200/9400/9900 DATE

12FEB99

PART NO.

AE08-52513

SHEET

71

Connector Composites (1058), (1059), (1060), (1084), (1085), (1086), (1088), (1090F)

S08316


13.72. CONNECTOR COMPOSITES (1090M), (1091), (1093), (1094), (1095), P. 72

Figure 219

Connector Composites (1090M), (1091), (1093), (1094), (1095)

S08316

219

220




S08316



Figure 221


S08316

221

222


13.75. CONNECTOR COMPOSITES (1127), (1128), (1130), (1135), P. 75 NAVISTAR INTERNATIONALTRANSPORTATION CORP. ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13




HEATED, LIGHTED, AND MOTORIZED LEFT MIRROR (1127) MIRROR PIGTAIL

LEFT DOOR HARNESS

CAVITY

D

CIRCUIT

A

11-GBM

B

58J

C

78N

D

78P

E

78B

D

C B

C B

A

A

CAVITY

CIRCUIT

A

WH

B

YL

C

RD

D

BK

E

GN

E

E CONNECTOR-3522251C1 CONN LOCK-3522253C1 TERMINAL(18AWG)-1661875C1 CABLE SEAL(18AWG)-1661872C1

CONNECTOR-3522252C1 CONN LOCK-3522253C1 TERMINAL(18AWG)-1667742C1 CABLE SEAL(18AWG)-1661872C1

HEATED, LIGHTED, AND MOTORIZED RIGHT MIRROR (1128) MIRROR PIGTAIL

RIGHT DOOR HARNESS

CAVITY

D

CIRCUIT

A

11-GY

B

58L

C

78E

D

78F

E

78A

D

C B

C B

A

A E

8

B

4


GN

1

3

CIRCUIT

1

11-GPL

2

-

-

3

-

-

-

-

11-GL

5

50BL

-

6

65F

-

7

62PLF

-

8

11-GPL

-

CONNECTOR - 2009385C1 CONNECTOR TERMINAL(14AWG) - 1661227C1 CONNECTOR TERMINAL(16AWG) - 1661226C1

REV

REFERENCE

A

P50119U

DRAWN

U00EDL2 RELEASE NO.

P50317A

Figure 222

BK

E

CAVITY CIRCUIT

2 6

CHANGE

7

5

RD

REVSD CONN 1130

RD

D

4

A

DATE

YL

C

BEACON LIGHT SWITCH (1135)

WH

07FEB00

WH

B


XMSN POWER (1130)

JKP

CIRCUIT

A

E


CHK

CAVITY

NAME

5000,9100,9200,9400,9900 Elect Cir Dia DATE

12FEB99

PART NO.

AE08-52513


S08316

SHEET

75



Figure 223


S08316

223

224



Figure 224


S08316


225

13.78. CONNECTOR COMPOSITES (1171), (1188), (1189), AND JUNCTION POINTS J7 AND J4, P. 78

Figure 225

Connector Composite (1171), (1188), (1189), and Junction Points J4 and J7

S08316

226



Figure 226 Connector Composites (1190), (1193), (1194), (1195), (1223), (1224), (1225)

S08316


227

13.80. CONNECTOR COMPOSITES (1227), (1229), (1239A, B, C), (1239), (1240), P. 80

Figure 227 Connector Composites (1227), (1229), (1239A, B, C), (1239), (1240)

S08316

228



Figure 228


S08316





LIGHTNING ECM POWER FUSE (1262)

SHIFTER JUMPER (1263)

CONNECTOR

A

CAVITY

CONNECTOR

A

CAVITY

B

B

CIRCUIT

A

14BS

B

14BT

C

CIRCUIT

A

92AC

B

92AD

C

92AE

CONNECTOR - 0587569C91 TERMINAL - 0587577C1 SEAL - 1652325C1


EATON SPEED SENSOR (1265)

SHIFTER KNOB (1264)

CONNECTOR

C B A

CONNECTOR CAVITY

CONNECTOR - 1661891C1 TERMINAL - 1661262C1 LOCK - 1661892C1

B

CAVITY

CIRCUIT

A

BLUE

B

GREEN

C

BROWN

A

CIRCUIT

A

92AF(+)

B

92AG(-)

CONNECTOR - 2036583C1 TERMINAL - 2036586C1

XMSN POWER (1279)

WH

RD

B

A

A

B

RD

WH

CONNECTOR-1671611C1 CONNECTOR LOCK-1671608C1 TERMINAL(14AWG)-2033912C1 CABLE SEAL(14AWG)-589391C1

CONNECTOR-1671610C1 CONNECTOR LOCK-1671608C1 TERMINAL(14AWG)-2033816C1 CABLE SEAL(14AWG)-589391C1

CHK

DATE

CHANGE

RMVD 1239,1227,1229.

REV

A

REFERENCE

54719V

DRAWN

U00GSC2 RELEASE NO.

ADDED 1262,1263,1264,1265,1279.

Figure 229

P53583S

NAME

5000/9200/9400/9900 DATE

30NOV01

PART NO.

AE08-52513


S08316

SHEET

82

229

230


13.83. LEFT BLANK INTENTIONALLY, P. 83 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND




U00JKP2 4MAR02 U00GSD1 CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME


55093F

Figure 230

DATE

19FEB02

Left Blank Intentionally

S08316

PART NO.

AE08-52513

SHEET

83


13.84. CONNECTOR COMPOSITE (1285), P. 84 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND



MANIFOLD PRESS GAUGE (1285)

CURCUIT

CAVITY

A B C D

H G F E

A B C D E F G H

28M 28MA 11-GHD 62AB 98MA(+) 98MA(-) -


CHK

CHANGE

DATE

ADDED 1285

REV

A

REFERENCE

54719V

DRAWN

U00LDG2 RELEASE NO.

55093F

NAME

5000/9200/9400/9900 DATE

19FEB02

Figure 231 Connector Composite (1285)

S08316

PART NO.

AE08-52513

SHEET

84

231

232





RIGHT LUGGAGE LIGHT (1286)

CAVITY B A

LEFT LUGGAGE LIGHT (1287)

CIRCUIT

A

63AH

B

63-GD

CAVITY B

63-GAK


CENTER LUGGAGE LIGHT (1288)

CAVITY B

ACCENT LIGHT SWITCH (1289)

CIRCUIT

A

63AN

B

63-GN

8

1

6

EM100 CONNECTOR (1290)

14

CAV

14D2

2

PLUG

8

3

CIRCUIT

1

----

2

----

3

----

4

----

5

63BA

6

63BB

7

62Y

8

62-GY

CONNECTOR - 2009385C1 TERMINAL,CAV 1-6(18AWG) - 1661224C1 TERMINAL,CAV 7-8(18AWG) - 1661208C1

CIRCUIT

1

3

2

5


CAVITY

7

4

A

1

63AL

B A


7

CIRCUIT

A

PLUG

4

11-G2

5

13D2

6

97EA

7

97EH

8

97ER

9

97EJ

10

97PB2

11

97EM

12

14ED

13

17EB

14

17EA


CONNECTOR - 3573078C1 TERMINAL - 3573077C1 CHK

DATE

CHANGE

ADDED 1290

REV

A

REFERENCE

54719V

DRAWN

U00LDG2 RELEASE NO.

55093F

Figure 232

NAME

5000/9200/9400/9900 DATE

19FEB02

PART NO.

AE08-52513


S08316

SHEET

85


233

13.86. CONNECTOR COMPOSITES (1304), (1305), (1306), (1307), (1308), (1309M), P. 86

Figure 233 Connector Composites (1304), (1305), (1306), (1307), (1308), (1309M)

S08316

234


13.87. CONNECTOR COMPOSITES (1310), (1311), (1312), (1313), (1315), (1316OL), (1316PL), P. 87

Figure 234

Connector Composites (1310), (1311), (1312), (1313), (1315), (1316OL), (1316PL)

S08316


235



S08316

236


13.89. CONNECTOR COMPOSITES (1331), (1332), P. 89 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND



DRIVER'S HEATED SEAT CONN (1331)

A

CAVITY

B

HEATED PASSENGER SEAT CONN (1332)

CIRCUIT

A

WH

B

BK

A

CAVITY

B

CIRCUIT

A

BK

B

WH

CONNECTOR-0587567C91 TERMINAL(18AWG)-0587578C1 SEAL-1652325C1

CONNECTOR-0587567C91 TERMINAL(18AWG)-0587578C1 SEAL-1652325C1

U00JKP2 4MAR02 U00GSD1 CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME


DATE

55093F

19FEB02


S08316

PART NO.

AE08-52513

SHEET

89


13.90. CONNECTOR COMPOSITES (1348), (1349), P. 90 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND



ABS6 ECU CONNECTOR 1 (1348) CAVITY

CIRCUIT

1

18 17 16

3 2 1

94T

3

94KA

4

94BW*

5

94BV*

6

94BE*

7

GN1(-)

8

YL1(+)

9

-

10

94BY

11

94BX

12

94-GL2

13 14

BLACK AMP CONNECTOR-3596926C1 CAVITIES 1,3,16 USE 12AWG-3597157C1 CAVITIES 12,18 USE 16AWG-3548970C1 CAVITIES 2,7,8 USE 18AWG-3598072C1 CAVITIES 13,14 USE 16AWG-3598073C1 CONNECTOR BODY LOCK-3562309C1

94-GA

2

98K(-) 98J(+) 94P

16 17

92VT**

18

94H

*W/AUTO TRACTION CONTROL **W/HD AUTO XMSN

ABS6 ECU CONNECTOR 2 (1349) CAVITY

CIRCUIT 94BM

1

18 17 16

3 2 1 GREEN AMP CONNECTOR-3596929C1 TERMINAL(18AWG)-3598072C1

2

94BK

3

94BL

4

94BJ

5

94BF

6

94BH

7

94CB

8

94BC

9

94BP

10

94BN

11

94BB

12

94BU

13

94BR

14

94BA

15

94BZ

16

94BT

17

94BS 94CA

18

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00MBC3

5000/9100/9200/9400/9900

RELEASE NO.

50337C

Figure 237

DATE

20APR04

Connector Composites (1348), (1349)

S08316

PART NO.

AE08-52513

SHEET

90

237

238


13.91. CONNECTOR COMPOSITES (1360), (1361), (5710L), P. 91

Figure 238

Connector Composites (1360), (1361), (5710L)

S08316


239

14. POWER DISTRIBUTION LAYOUT (CHAPTER 14) 14.1. POWER DISTRIBUTION CENTER, FUSE AND CIRCUIT BREAKER LOCATION, P. 1

Figure 239

Power Distribution Center, Fuse and Circuit Breaker Location

S08316

240


14.2. FUSE AND CIRCUIT BREAKER LOCATION (CONT.), P. 2

Figure 240

Power Distribution Center, Fuse and Circuit Breaker Location (Cont.)

S08316


14.3. RELAY LOCATION, P. 3

Figure 241

Relay Location

S08316

241

242


14.4. PRO SLEEPER FUSE INDEX, P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14


PRO-SLEEPER FUSE INDEX


582

HIGH SPEED

A

B

D

C

MEDIUM SEED

PRO-SLEEPER FUSE INDEX

LEFT LUGGAGE COMPARTMENT

LOCATION

SIZE

582-A 582-B 582-C 582-D

20A 5A 10A ---

DESCRIPTION TV/VCR AUXILLIARY FAN OVERHEAD CABINET LTS NOT USED


CHK

JKP

DATE

4MAR02

CHANGE

FUSE 582-B WAS 10A,

REV

A

REFERENCE

55093F

DRAWN

U00EDL2 RELEASE NO.

FUSE 582-C WAS 5A & REFRIGERATOR.

Figure 242

P50317A

NAME

5000/9100/9200/9400/9900 DATE

12FEB99

Pro Sleeper Fuse Index

S08316

PART NO.

AE08-52514

SHEET

04

5500 , 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 to February 28, 2007 - ELECTRICAL CIRCUIT DIAGRAMS

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