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INTERNAL GUIDE GUIDE PROF D.K.SRIRAM MURTHY
EXTERNAL KRISHNA
SURANA COLLEGE CENTRE FOR POST GRADUATE STUDIES CA-17 KENGERI SATELLITE TOWN BANGALORE
INDUSTRY PROFILE
The commencement commencement of industry & its growth has began
with iron & steel in India in late 50’s & 60’s by setting up new integrated steel plant at Bhilai, Durgapur, Bakaro. Which involved high investment &conventional route of producing iron through blast furnace
A
commission has setup for sponge iron producers in
India called SIIL ( sponge iron India ltd ) in the year 1980
COMPANY PROFILE M/S
RAYEN STEELS PVT.LTD has established on 25th feb 2006 & started its commercial production on 20 th may 2006
RSPL
started with an initial investment of 14 crores
RSPL
is located near Haraginadoni village village about 16km far from Bellary & 5km far from Kuduthini
Located
at land measuring about 38 acres of land
RSPL
involves in producing sponge iron iron as a raw material for steel manufacturing industry
The
plant was producing 100 TPD (tons per day) of sponge iron which has been increased to 250 TPD in 2008
Annual
turn more than 30 crore
OWNERSHIP PATTERN Rayen
organization setup under private limited co
The
firm consist of 4 Board of Directors 1) Mr.Prakash.S 2)Mr.Manohar.A 3)Mr.Ramu.G 4)Mr.Obul reddy out of the total investment (14.73cr) capital(4.42cr) 30% is from share capital(4.42cr) 70% is raised r aised in from financial institutions(10.31cr) institutions(10.31cr)
Vision and Mission statement VISION To
set up an integrated steel plant of international
standards & offer best steel to the the global market & stand stand ahead among the steel manufacturers
MISSION To
cultivate high standards of Business ethics & Total
Quality Management(TQM) for setting corporate identity & brand equity
PRODUCT PROFILE Sponge
iron is a metallic product produced by Direct
Reduction(DR)of iron ore or pellets in the solid state or coal based or gas based •
The final product after such Direct Reduction contains a large percentage of metallic iron with level of metallization up to 90% & the balance being some amount of reduced iron oxide
•
The sponge iron has a highly porous structure when viewed under Microscope & hence this product is called sponge iron
RAW MATERIALS Raw materials required 1. Lump iron ore 2.Coal 3.Limestone
PRODUCTION PROCESS
Production process Kiln main drive
Feed
Stock house (raw materials)
Belt Cooling Processes
Product house
Sponge iron
CD belt
Lab testing
ORGANISATION CHART
FUNCTIONAL DEPARTMENTS HUMAN
RESOURCE DEPARTMENT FINANCE DEPARTMENT MARKETING DEPARTMENT PRODUCTION DEPARTMENT
HUMAN RESOURCE DEPARTMENT General Manager
Welfare & safety
Administratio n
Securities
Environmen t
Transpor t
Legal & compensatio n
HR (assistant)
HR To
POLICIES
Time officer
continuously foster a feeling of community among their work
force To
work as a collective force towards a goal that th at benefits everybody
Apart
from on the job job training numerous numerous programs programs on general
management & behavioural topics are conducted each year
FINANCE DEPARTMENT STRUCTURE OF FINANCE DEPARTMENT
OBJECTIVES OF FINANCE DEPARTMENT To
ensure adequate return
on capital employed To
develop long term
corporate plans to provide adequate growth of the company To
reduce the cost of
production of sponge iron by means of systematic cost control measures
MARKETING DEPARTMENT ractices /procedure Only those employees who know local language are sent to the customer Marketer makes the customer to know the quality checks done at Rayen Customers financial strength & weakness & requirements are known to the br fficers & agents
MARKETING MIX
PRODUCT
PRODUCT
: sponge iron QUALITY :high BRANDING: Rayen steels pvt.ltd PACKING : not required COLOUR : ash AFTER SALES SERVICE:good
PROMOTION ADVERTISING
& PUBLICITY: low profile PUBLIC RELATION: good relationship
PRICE
PLACE CHANNELS
association it cant be
OF DISTRUBTION: DISTRUBTION: direct selling & commission agents
changed .it is also useful to
MODE OF TRANSPORT :
maintain good & healthy
by truck only
CASH
TRANSACTION :
as the price is fixed by SIIL
relation with competitors CASH
DISCOUNT : it is left
to the company weather to discount or not if it is paid from cash CREDIT
PERIOD: 30-45 days
PRODUCTION DEPARTMENT STRUCTURE OF PRODUCTION DEPARTMENT
ENVIRONMENTAL MEASURES ESP
:ELECTRO STATIC PRISPITATE ABC: AFTER BURNING CHAMBER DCC:DUST COLLECTING CHAMBER
SWOT ANALYSIS STRENGTHS
RAYEN STEELS is located near the
WEAKNESS
loans rather than other sources.
major power generating stations both hydra and thermal like
Commissioning Commissioning the sponge iron
Good corporate image of RAYEN enhances the level of confidence in workers.
Market demand for sponge iron is more.
It has to depend on other sources for the procurement of raw materials.
plant has reduced the dependability on scrap.
Concentrated on south India market and neglected other parts.
Raichur, Munirabad, kuduthini
RAYEN is largely dependent on bank
RAYEN is facing a lot of problems like transportation, diesel& fuel, break downs, Etc ………….
OPPORTUNITIES Efforts
are on for reducing the power cost, which is key element in the process of sponge manufacture. Since RAYEN has wide network of traders, it can supply its product directly to customers without any difficulty. This year RAYEN has given very good performance, so it will imbibe a new enthusiasm in its employee to do better. Steel industries such as Jindal, Kalyani and Mukunda have come up in Bellary region from which demand for sponge is more.
THREATS Increased
competition in the market with other domestic producers. Obsolescence of existing technology. High cost of input materials. Tight money market situation. Inadequate flow of funds. They cannot change the selling price of the product as it is fixed by Sponge Iron Association
FINDINGS Good
production facility
Financially Good
industrial relationship
Qualified
& skilled workers
Companies Brand Good Lack
sound
friendly environment
presence
incentive system
of fresh blood
RECOMMENDATIONS Improve
the technology for the sake of growth in production. Training program is necessary for all the workers to improve quality of production. RAYEN should try to enter all the regions of India as its new market place. It should reduce the costs, develop customer sensitiveness and give incentives to the workers and employees. They should provide the safety measures for the workers. They have to implement the Management Information System (MIS) for the benefit of organization. Improve product quality than the competitors.