pneutrainer 200

Didactic and technological innovation at the service of training in pneumatics and electro-pneumatics have resulted in the creation of the PNEUTRAINER-200 system. A fully modular system designed for the development of professional skills related to pneumatics and electro-pneumatics. Its flex flexibil ibility ity make makes s the PNEU PNEUTRAI TRAINERNER-200 200 equip equipment ment adaptable to all types of client requirements and needs. It also makes a staggered investment over time possible.

PNEUTRAINER-200

The equipment for training in pneumatics and electro-pneumatics. electro-pneumatics.

Assembly panels Based on an anodized extruded aluminum structure, these assembly panels offer various possibilities. From the basic horizontal panel to the mobile table, we offer solutions adapted to various requirements. The rolling table includes a panel which enables users to work on both sides at the same time. It also includes a support shelf of drawers for components and the pneumatic compressor. compressor. In any case, all the options are perfectly valid to carry out the practical activities proposed.

34

Industrial materials All the components used are i ndustrial. Developed and manufactured by SMC and popular throughout the world, they meet the highest levels of quality. The components are mounted on a stainless steel base plate 4 mm thick. In order to be identified correctly they have a label with the corresponding reference as well as standardized symbols.

Fixing to the panel Each component includes a fixing system to the assembly panel, with a specific design based on POM material (state-of-the-art polymer with selflubricating properties, resistant to deformation, wear and ageing).

Connections The pneumatic components include fittings with instant connection for tube 4 mm thick. The electro-pneumatics have instant connection cables.

Storage The standard compositions include a storage system in EUROBOX boxes with thermoconforming trays which allow perfect identification and storage by occupying minimum space. These boxes and trays can also be purchased for the storage of customized compositions.

PNEUTRAINER-200

35

PNEUTRAINER-200

Standard compositions

6 standard compositions have been defined to cover training demands at various levels of education. Each of the compositions has been designed for the development of specific skills in the field of pneumatics and electro-pneumatics. The specific content of each composition is described below. They can be extended with all the elements offered on the following pages in order to pursue more advanced didactic objectives. The compositions include the required theoretical and practical documentation, with the option of extending it with a series of didactic supports adapted to PNEUTRAINER-200.

PNEU-201: BASIC PNEUMATICS

A whole series of pneumatic components, manual valves, speed controllers, air treatment elements and actuators to create a solid training base in basic pneumatics. This includes a complete user and exercise manual, a book of pneumatic theory as well as a support CD with slides.

As more ambitious didactic objectives are pursued, another of the compositions can be acquired or the existing one can be extended with any of the components presented in the following pages.

Skills developed: - Identification and use of pneumatic symbology - Air treatment concepts - Function of the pneumatic elements - Analysis of simple pneumatic circuits - Maintenance of pneumatic circuits - Design of simple pneumatic systems

36

SAI2281

PNEU-201: Basic pneumatics composition

Ref.

Description

Cantidad

Air treatment

SAI2091

Air cleaning unit with 3/2 distribution valve

1

SAI2092

Distribution block

1

SAI2005

Pressure regulator with pressure gauge

1

SAI2004

1MPa pressure gauge

1

Manual and mechanical operated valves

SAI2015

3/2 NC push- button operated valve

2

SAI2018

3/2 NC/NO push- button operated valve

1

SAI2019

3/2 NC emergency knob operated valve

1

SAI2013.1

3/2 NC roller lever operated valve

2

SAI2014.1

3/2 NC one way trip operated valve

1

SAI2016

3/2 NC switch operated double valve

1

SAI2021

5/2 selector operated valve

1

Air operated valves

SAI2020

3/2 NC air operated single valve

1

SAI2010

3/2 NC timer valve. Convertible

1

SAI2023

5/2 air operated single valve

1

SAI2024

5/2 air operated double valve

3

Flow control equipment

SAI2007

"OR" function

1

SAI2124

"OR" double valve

1

SAI2006

"AND" function

1

SAI2031

Single direction speed controller (double)

2

Quick exhaust valve

1

SAI2033

Actuators

SAI2027

Single acting cylinder

1

SAI2026

Double acting cylinder

2

Accesories

SAI2057

20+20m blue/ white flexible tube set (4mm.)

1

SAI2058

Set of 10 tee fittings

1

SAI2059

Set of 5 1/8" plugs

1

SAI2060

Set of 10 x 4 mm. plastic plugs

1

TK-3

Tube-cutter

1

SAI2076

Component- containing box

1

SAI2307

10m black flexible tube set (6 mm.)

1

Tube extractor

1

TG-1

Training supports

SAI2061

Documentation manual

1

SAI2070

CD-Rom with pneumatics slides

1

OPTIONAL

SAI2080

Horizontal mounting panel

SAI2064

Vertical mounting panel for two work posts

SAI2065

Rolling table with panel for two working places, without drawer unit

SAI2066

Drawer unit for rolling table without lock

SAI2074

Drawer unit for rolling table with lock

SAI2028

Support bracket set for vertical panel

SAI2088

Silence compressor, ICO-P50 type

SAI2068

Bookrest for schemes on panel

SAI2089

Electrical connectors holder

PNEUTRAINER-200

37

PNEUTRAINER-200

PNEU-202: Advanced pneumatics The number and degree of difficulty of the components included increase by adding more complex actuators to those of the composition and by including the vacuum technique in the didactic objectives. The composition is defined to achieve complete training in advanced pneumatics. This includes a complete user and exercise manual, a book of pneumatic theory as well as a support CD with slides.

Skills developed:

- Advanced control of pneumatic circuits - Vacuum technique - Diagnosis and repair of breakdowns in complex pneumatic circuits - Logical and sequential circuits. Analysis and design

SAI2282 Ref.

PNEU-202 Advanced pneumatics composition Description

Quantity

Air treatment

SAI2091


1

SAI2092

Distribution block

1

SAI2005


1

SAI2004

1MPa pressure gauge

2


38

SAI2015

3/2 NC push-button operated valve

2

SAI2017

3/2 NC push-button operated double valve

1

SAI2018

3/2 NC/NO push-button operated valve

1

SAI2019


1

SAI2013.1


4

SAI2014.1


1

SAI2016


1

SAI2109

5/2 push-button operated valve

1

SAI2021


1

SAI2025

5/3 valve with selector

1

SAI2282 Ref.

PNEU-202 Advanced pneumatics composition Description

Quantity

Air operated valves

SAI2020


1

SAI2010

3/2 NC timer valve. Convertible.

1

SAI2023


1

SAI2024


3

SAI2107

Block of 2 5/2 double + 1 single valves

1


SAI2007

"OR" function

1

SAI2124

"OR" double valve

1

SAI2006

"AND" function

1

SAI2125

"AND" double valve

1

SAI2031


2

SAI2033

Quick exhaust valve

1

SAI2008

Check valve

1

SAI2126

Flow controller with pilot check valve

2

SAI2030

Dual speed controller for single acting cylinder

1

Actuators

SAI2027


1

SAI2026


2

SAI2071

Double acting cylinder with adjustable cushion

1

SAI2118

Mechanically coupled rodless cylinder

1

SAI2123

Cylinder with load

1

Various, Pneumatics

SAI2029

Vaccum pad unit/ venturi (vaccum ejector)

1

SAI2003

Pressure indicator (red)

1

SAI2127

Pressure vessel

1

SAI2012

Pneumatic counter

1

Accesories

SAI2057


1

SAI2058


1

SAI2059

Set of 5 1/8" plugs

1

SAI2060


1

SAI2132

Set of 10 "AND" fittings

1

TK-3

Tube-cutter

1

SAI2078

Component-containing box

1

SAI2307


1

Tube extractor

1

TG-1

Training supports

SAI2061


1

SAI2070


1

OPTIONAL

SAI2080


SAI2064


SAI2065


SAI2066


SAI2074


SAI2028


SAI2088


SAI2068


SAI2089


PNEUTRAINER-200

39

PNEUTRAINER-200

PNEU-203: Basic electro-pneumatics

It is on this level that electro-pneumatic elements start to be incorporated. In addition to pneumatic actuators, components such as solenoid valves, control modules and converters are studied.

This includes a complete user and exercise manual, a book of pneumatic theory as well as a support CD with slides.

Skills developed: -Concepts and principles of electricity and pneumatics -Identification and use of electro- pneumatic symbology -Analysis and design of sequential circuits based on relays -Analysis and design of circuits using proximity sensors

40

SAI2283 Ref.

PNEU-203 Basic electro-pneumatics composition Description

Quantity

Air treatment

SAI2091


1

SAI2092

Distribution block

1

SAI2005


1

SAI2004

1MPa pressure gauge

1

Flow Control equipment

SAI2031


2

Actuators

SAI2027


1

SAI2026


2

Solenoid valves

SAI2050

3/2 NC single solenoid valve

1

SAI2052

5/2 single solenoid valve

2

SAI2053

5/2 double solenoid valve

3

Control Modules

SAI2056

24V power supply unit

1

SAI2036

Electrical inputs assembly (pushbutton board with 3 push buttons)

1

SAI2038

Set of 3 relays

1

SAI2047

Indicators (pilot light, hummer)

1

SAI2049

Electrical distributor

1

SAI2043

Reed switch

4

SAI2042

Left roller solid state switch

2

P/V V/P converters

SAI2041

Electrical contact pressure switch

1

SAI2098

Electrical contact pressure gauge

1

Accesories

SAI2057


1

SAI2058


1

SAI2059

Set of 5 1/8" plugs

1

SAI2060


1

TK-3

Tube-cutter

1

SAI2055


1

SAI2077


1

SAI2307


1

TG-1

Tube extractor

1

Training supports

SAI2061


1

SAI2070


1

OPTIONAL

SAI2080


SAI2064


SAI2065


SAI2066


SAI2074


SAI2028


SAI2088


SAI2068


SAI2089


PNEUTRAINER-200

41

PNEUTRAINER-200

PNEU-204: Advanced electro-pneumatics

This is another step in the study of electro-pneumatics with the objective of consolidating the user's knowledge of this technology. The composition adds new solenoid valves, control modules, converters, proximity sensors, etc. to meet the didactic objectives set forth. The equipment can be connected to a PLC so the student can familiarize him/herself with the programming of these devices. This includes a complete user and exercise manual, a book of pneumatic theory as well as a support CD with slides.

Skills developed: - Analysis and design of sequential circuits with different detectors - Programmed control of pneumatic circuits - Diagnosis and repair of breakdowns in electro-pneumatic circuits

SAI2284

PNEU-204 Advanced electro-pneumatics composition

Ref.

Description

Quantity

Air treatment

SAI2091


1

SAI2092

Distribution block

1

SAI2005


1

SAI2004

1MPa pressure gauge

1

SAI2032

Smooth start valve

1

Flow Control equipment

SAI2031

One-way flow control valve (double)

2

SAI2126

Flow controller with pilot check valve

2

Actuators

SAI2027


1

SAI2026


2

SAI2123

Cylinder with load

1

Various, Pneumatics

SAI2029

Vacuum pad unit/ venturi (vacuum ejector)

1

Solenoid valves

42

SAI2050


1

SAI2111


1

SAI2053


3

SAI2284

PNEU-204 Advanced electro-pneumatics composition

Ref.

Description

SAI2052


2

SAI2054

5/3 closed center type solenoid valve

1

SAI2114

Block of two 5/2 double + 1 single solenoid valves

1

Quantity

Control Modules

SAI2056


1

SAI2035

ON/OFF switch

1

SAI2034

Emergency stop (electric)

1

SAI2036


1

SAI2038

Set of 3 relays

2

SAI2047


1

SAI2040

Set of 2 timer relays

1

SAI2048

Electrical counter

1

SAI2049


1

SAI2043

Reed switch

4

SAI2128

Solid state autoswitch

2

SAI2044

Inductive proximity switch

1

SAI2046

Capacitive proximity switch

1

SAI2045

Optical proximity switch

1

SAI2042


2

P/V V/P converters

SAI2041


1

SAI2095

Pressure switch with transistor output

1

SAI2098


1

SAI2097

Programable digital pressure switch with analog and switch outputs

1

SAI2096

Vacuum switch with transistor output

1

Accesories

SAI2057


1

SAI2058


1

SAI2059

Set of 5 1/8" plugs

1

SAI2060


1

SAI2132

Set of 10 "AND" fittings

1

TK-3

Tube-cutter

1

SAI2055

Set of connection cables

1

SAI2079


1

TG-1

Tube extractor

1

SAI2307


1

Training supports

SAI2061


1

SAI2070


1

OPTIONAL

SAI2080


SAI2064


SAI2065


SAI2066


SAI2074


SAI2028


SAI2088


SAI2068


SAI2089


PNEUTRAINER-200

43

PNEUTRAINER-200

PNEU-205: Pneumatics- electro-pneumatics This composition is the result of a synthesis between PNEU201 and PNEU-203. The perfect balance of pneumatic and electro-pneumatic components for efficient and comprehensive training. This includes a user and exercise manual, a book of pneumatic theory as well as a CD with slides for didactic support in the laboratory.

Skills developed: - Air treatment concepts - Function of the pneumatic and electro-pneumatic elements - Analysis of simple pneumatic circuits - Maintenance of pneumatic circuits - Design of simple pneumatic systems - Concepts and principles of electricity and pneumatics - Identification and use of electro- pneumatic symbology - Analysis and design of sequential circuits based on relays - Analysis and design of circuits using proximity sensors

SAI2285

PNEU-205: Pneumatics- electro-pneumatics composition

Ref.

Description

Quantity

Air treatment

SAI2091


1

SAI2092

Distribution block

1

SAI2005


1

SAI2004

1MPa pressure gauge

1


SAI2015

3/2 NC push-button operated valve

2

SAI2018

3/2 NC/NO push-button operated valve

1

SAI2019


1

SAI2013.1


2

SAI2014.1


1

SAI2016


1

SAI2021


1

Air operated valves

44

SAI2020


1

SAI2010

3/2 NC timer valve. Convertible

1

SAI2023


1

SAI2024


3

SAI2285

PNEU-205: Pneumatics- electro-pneumatics composition

Ref. Description Flow Control equipment

Quantity

SAI2007

"OR" function

1

SAI2124

"OR" double valve

1

SAI2006

"AND" function

1

SAI2031

One-way flow control valve (double)

2

SAI2033

Quick exhaust valve

1

Actuators

SAI2027


1

SAI2026


2

Solenoid valves

SAI2050


1

SAI2052


2

SAI2053


3

Control modules

SAI2056


1

SAI2036


1

SAI2038

Set of 3 relays

1

SAI2047


1

SAI2049


1

SAI2043

Reed switch

4

SAI2042


2

Converters P/V V/P

SAI2041


1

SAI2098


1

Accesories

SAI2057

20+20m blue/white flexible tube set (4mm.)

1

SAI2058


1

SAI2059

Set of 5 1/8" plugs

1

SAI2060


1

TK-3

Tube-cutter

1

SAI2055


1

SAI2062


1

TG-1


1

SAI2307

Tube extractor

1

Training supports

SAI2061


1

SAI2070


1

OPTIONAL

SAI2080


SAI2064


SAI2065


SAI2066


SAI2074


SAI2028


SAI2088


SAI2068


SAI2089


PNEUTRAINER-200

45

PNEUTRAINER-200

PNEU-206: Proportional pneumatics

A composition specifically proportional pneumatics.

developed

for

training

in

This includes a complete user and exercise manual, a book of pneumatic theory as well as a support CD with slides.

Skills developed: - Pressure regulation and positioning - Analysis of the control systems in a closed loop - Assembly and preparation of pneumatic systems with feedback

46

SAI2286 Ref.

PNEU-206: Proportional pneumatics composition Description

Quantity

Air treatment

SAI2091


1

SAI2092

Distribution block

1

SAI2005


1

Actuators

SAI2120

Stroke reading cylinder

1

SAI2121

Pulse counter for stroke reading cylinder

1

Various Pneumatics

SAI2127

Pressure vessel

1

Control modules

SAI2056


1

P/V V/P converters

SAI2097

Programable digital pressure switch with analog and switch outputs

1

SAI2099

Programable proportional electro-pneumatic regulator

1

SAI2104

Analog pressure sensor

1

SAI2105

Pressure switch/digital pressure display for analog sensor

1

Accesories

SAI2057


1

SAI2058


1

SAI2059

Set of 5 1/8" plugs

1

SAI2060


1

TK-3

Tube-cutter

1

SAI2055


1

SAI2602


1

TG-1

Tube extractor

1

SAI2307


1

Training supports

SAI2061


1

SAI2070


1

OPTIONAL

SAI2080


SAI2064


SAI2065


SAI2066


SAI2074


SAI2028


SAI2088


SAI2068


SAI2089


PNEUTRAINER-200

47

PNEUTRAINER-200

Customized compositions The flexibility and modularity of PNEUTRAINER-200 allow it to adapt to all kinds of client requirements and budgets. The following pages contain all the pneumatic and electro-pneumatic components available, classified by categories. The user will be able to configure his/ her own PNEUTRAINER-200 composition in accordance with his/ her needs or to complete a standard composition already acquired.

48

Assembly panels and complements Based on an anodized extruded aluminium structure, we can offer a number of solutions for panels to carry out the practial activities proposed for the various configurations.

(Option A ) Horizontal mounting panel

(Option B ) Vertical mounting panel for 2 work posts

(Option C ) Rolling table with twin-post

PNEUTRAINER-200

49

PNEUTRAINER-200

Air preparation

50

Manual – mechanical valves

PNEUTRAINER-200 51

PNEUTRAINER-200

Air operated valves

52

Air operated valves

PNEUTRAINER-200 53

PNEUTRAINER-200


54

Actuators

PNEUTRAINER-200 55

PNEUTRAINER-200

Pneumatics various

!

POSSIBILITY OF MOUNTING AT 90º The system for attachment to the mounting panel may effect a positional change to allow the user to work transvelly instead of longitudinally, in the case of cylinders and also ends of stroke.

56

Solenoid valves

PNEUTRAINER-200 57

PNEUTRAINER-200

Control modules

58

PNEUTRAINER-200 59

PNEUTRAINER-200

Control modules

60

P/V – V/P converters

PNEUTRAINER-200 61

PNEUTRAINER-200

P/V – V/P converters

62

Accessories

PNEUTRAINER-200 63

PNEUTRAINER-200

Didactic supports SMC INTERNATIONAL TRAINING bases the design of its products on the model involving “Development of Competence”, and so, in addition to its hardware resources, our company offers a series of teachware suppplements for comprehensive training in these disciplines, in order to attain the SKILLS proposed.

64

PNEUTRAINER-200 65

PNEUTRAINER-200

Documentation

The PNEUTRAINER-200 system includes a complete set of documentation comprised of: - User manual which includes a guide on equipment use, in addition to the complete technical specifications for all the components of which the system is comprised. - Manual of practical exercises including a complete collection of practical activities directed at the development of the aforementioned professional skills and structured into specifications for the student (with the problems) and specifications for the teacher (with the solutions).

66

pneutrainer 200

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