PN3-PRO-HSE-038 Offshore Drilling Safety Case_Rev 01

Doc. N. PN3-PRO-HSE-038

DISCIPLINE PROCEDURE Rev.01

Date 09/07/11

OFFSHORE DRILL SAFETY CASE Page 1 of 180

DISCIPLINE PROCEDURE

OFFSHORE DRILLING SAFETY CASE

PN3-PRO-HSE-038



Date 09/07/11


Revisions Summary

Checked

Rev.

Description Of revision

Prepared

22/01/10

00

Issued for Approval

B. Lasha

John Reed

Uglesic Damir

-

Bergonzi Romano (DAM)

-

09/07/11

01

Issued for updating

HSEN

Giovanni Mineo

Uglesic Damir Francesco Baldoni

K. Sergo

E. Palliotto

G. Dogliani

Date

Approved



Date 09/07/11


INDEX 1. 1.1 2. 2.1 2.2 2.3 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.6 2.3.7 2.3.8 2.3.9 2.3.10 2.3.11 2.3.12 2.3.13 2.3.14 2.3.15 2.3.16 2.3.17 2.3.18 2.3.19 3. 3.1 3.2. 3.3. 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 3.3.6 3.3.7 3.3.8 3.3.9 3.3.10 3.3.11 3.3.12 3.3.13 3.3.14 3.3.15 3.3.16 3.3.17 3.3.18 3.3.19 3.3.20 3.3.21 3.3.22 3.3.23 3.3.24 3.3.25 3.3.26

IDENTIFYING DATA AND WORK PLACES LOCATION DESCRIPTION OF THE PACKAGED RIG ACTIVITIES AND ORGANIZATIONAL STRUCTURE

7 7 8

DESCRIPTION OF THE DRILLING ACTIVITY IDENTIFICATION AND DESCRIPTION OF THE WORKPLACES DIFFERENT JOB POSITIONS ON THE DRILLING RIG MASTER DRILLING SUPERINTENDENT VESSEL MAINTENANCE SUPERVISOR SAFETY OFFICER TOOLPUSHER DRILLER ASSISTANT DRILLER DERRICK MAN FLOOR MAN ROUSTABOUT CHIEF MECHANIC Motorman Welder CHIEF ELECTRICIAN ELECTRICIAN CRANE OPERATOR MEDIC RADIO OPERATOR STOREKEEPER

8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

METHODS OF RISKS ANALYSIS AND ASSESSMENT

29

CRITERIA ADOPTED FOR RISKS ANALYSIS RISK MATRIX FOR THE ANALYSIS OF THE CRITICAL STATE DRILLING ACTIVITY RISKS ANALYSIS PICK UP DRILL COLLAR PICK UP DRILL PIPES PREPARE CASING PICK UP CASING PICK UP EQUIPMENT HANDLE BHA HANDLE DRILL PIPES USE TONGS USE SLIPS USE POWER TONGS WORK AT MONKEY BOARD WORK AT STABBING BOARD MAN RIDING MAINTAINING MUD PUMPS WORK WITH SAND LINE MIX CHEMICALS CHANGE SHAKER SCREENS CLEANING MUD TANKS MEASURE MUD PROPERTIES JARRING FISHING MIX AND PUMP LCM MU CASING SHOE / FLOAT MAKE UP CASING CIRCULATE CASING INSTALL CMT HEAD

29 30 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58



Date 09/07/11


3.3.27 3.3.28 3.3.29 3.3.30 3.3.31 3.3.32 3.3.33 3.3.34 3.3.35 3.3.36 3.3.37 3.3.38 3.3.39 3.3.40 3.3.41 3.3.42 3.3.43 3.3.44 3.3.45 3.3.46 3.3.47 3.3.48 3.3.49 3.3.50 3.3.51 3.3.52 3.3.53 3.3.54 3.3.55 3.3.57 3.3.58 3.3.59 3.4

MIX AND PUMP CEMENT SET SLIP AND SEAL ASS. Y WORK IN CELLAR DECK OR SUBSTRUCTURE INSTALL CASING HEAD HOUSING INSTALL BOP TEST BOP LEAK OFF TESTING STAB KELLY COCK / GRAY VALVE MIX AND PUMP KILL MUD HANDLE RFT SAMPLES RIG UP FOR LOGGING WIRELINE LOGGING LOGGING WITH DRILL PIPES STRIPPING OVER LOGGING CABLE CORE RECOVERY SIDEWALL CORE GUN TEST WELL RUN COMPLETION PERFORM ACID JOB DISPLACE WELL GRAVEL PACKING PULL OUT OLD COMPLETION STIMULATED WELL MILLING CUT TUBULAR SQUEEZE CEMENT CUT AND REMOVE CASING TOP DRIVE OPERATIONS RIG SKIDDING TRANSFER OF PERSONNEL BY BASKET SHIPMENT AND DISCHARGE FROM SUPPLY VESSEL SHIPMENT AND DISCHARGE OF LIQUIDS AND DUST HAZARD SHEETS

59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91



Date 09/07/11


Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

HAZARD SHEETS Title Oil and gas at surface Diesel oil Fuel oil Cutting samples Core samples Reservoir samples Hydrogen sulphide (H2S) Caustic soda Cement additives Cement Chemicals Paint Hydrochloric acid Chemical cutters (bromine trifluoride) Exhaust fumes Chiksan lines Pressure testing Pumping at high pressure Compressed air Koomey unit BOP control lines Mud pump suction dampeners Wash gun Drill pipes, collars and casing on pipe rack Crane Crane Air winch Equipment in the derrick Lifting and carrying Radioactive equipment Explosives Liquid nitrogen Hot surfaces / hot materials Noise Heat Dust and fragments Electrical storms Sunlight Fire sources Fire sources Combustible materials Poisoned food Contaminated water Dangerous waste Alcohol and drugs Oil and grease Doors and hatches Arc welding equipment Gas cutting / welding equipment Rotating equipment Gas bottles Hammer Chain tong

Page 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144



Date 09/07/11


54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90

Cheater bar Spanners Hand tools Moving heavy equipment Grinders Needle guns Drawwork Rotary table Kelly Wireline / sandline cables Pipe tongs Power tongs Slips Elevators Shale shakers Electrical logging cable Batteries Drilling line Hydraulic equipment Grit blasting Working at height Ladders Entry enclosed spaces BOP and cellar area Slippery / untidy surfaces Pits Electricity Visitors Poor lighting No standard equipment Simultaneous operations Stored energy Swabbing Mud losses Insufficient mud gradient Shallow gas Sharp objects

145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181



Date 09/07/11


1.

IDENTIFYING DATA AND WORK PLACES LOCATION

1.1

DESCRIPTION OF THE PACKAGED RIG

The drilling Rig consists in a mast with a crown block on the top used for the transmission and the support of the ropes which, thanks to the travelling block, transmit the vertical motion to the drilling string (a set of drill pipes, drill collars, bit and any other tool descended into the well). The mast consists in a structure of elements joined by broaching or of telescopic type. At a determined height, the mast supports the monkey board which consists in a work foot board for the operator who, during the well- running and pulling operations, hooks and releases the stands (set of three pipes) from the elevator. To the monkey board are fixed fingers which serve as guides and as retainer for the vertical stands, when these are rested on the skid of the drilling floor. The mast is Rigged up to a substructure made up of strong steel trusses. The aim of the substructure is to create a free space , of sufficient height and width, under the drilling floor, to allow the arrangement (settling) of the blow out preventers (B.O.P.). The rotatory motion, by means of which the bit drills the ground, is given (supplied) by the Top Drive. The Top Drive consists in an electric or hydraulic engine, which, supported by the rotary hook, runs along apposite races fixed to the mast and sets (impresses) the rotatory motion to the drilling string. The connection among the pump standpipes and the swivel assembly is realised with a rotary hose, of proper length, which offers the possibility to maintain the rotary string in movement, while the mud circulates (runs) in the well. The TDS is supported by the travelling block thanks to a strong hook. A wire line (drilling line), with an end fixed to the substructure of the mast, passes through the blocks of the crown block and the travelling block and then winds itself up on the draw work drum. The spinning of the drawwork drum causes the movement of the travelling block and therefore of the string. The drawwork is the machine which performs the functions of letting descend and of drawing up the pipes and hoses used during the drilling activity and the covering of the hole. The Rig is supplied with 3 mud pumps with pressure and capacity sufficient for the mud circulation. Thanks to a system of suction lines, the pumps are connected to the mud pits and, through an assembly of high pressure standpipes, to the swivel assembly, in order to introduce mud into the drilling string. The mud, as soon as it returns on the surface, passes on (shale) shakers where it leaves the cuttings incorporated during the well drilling and then, through a ditch, it returns in the suction pit. The generating sets are placed at a safety distance from the drilling mast and from the pumps. The equipment of an offshore jackup drilling Rig is completed by: • • • • • • • • •

Centrifugal pumps; Electric-agitators; Shale shakers; Blow out control equipment; Pipes rack; Chemicals rack; Living quarter with offices, accommodations, mess room, laundry, toilets, etc.; Lightning system; Safety and first aid equipment;



Date 09/07/11


• • • • • • • •

Mud circuit and pits; Compressors; Fuel and lubricants tanks; Control room; Electrical and mechanic workshop; Store area Pedestal cranes; Engines room.

2.

ACTIVITIES AND ORGANIZATIONAL STRUCTURE

2.1

DESCRIPTION OF THE DRILLING ACTIVITY

Exploration and production indicate the execution of a hole which, through the various ground layers, allows to reach either the prearranged (pre-established) depth, where the pool is supposed to be, or the already determined pay zone. In order to carry out the above mentioned hole, it is necessary to have a drilling Rig which, through a mast, a draw work, engines and pumps, allows the bit to rotate (to spin) and to penetrate into the ground. Connected drilling pipes long 9 Mt. approx. are added to the bit and allow the same to reach the desired depth. Into the pipes is pumped the mud which has the duty to offset the eventual rock pressure, to avoid caving of the hole walls, to lubricate the bit and to bring the ground cuttings grinded by the same on surface. As the bit has to be periodically substituted because of wear, in order to bring it back on surface it is necessary to pull out the pipes already used and to stock them vertically in an apposite pipe rack. After having substituted the bit, the opposite operation is carried out and the pipes are lowered to bring the bit back to the previous depth of work. The joining and the breaking-off of the above mentioned pipes take place using particular keys called rotary tongs, kept hanging (suspended) from the mast by lines and counterbalances, to which a twisting couple is impressed through a line activated (set in action) by the drawwork. Considering the remarkable weight of the pipes, in order to support and move them, a mast with a descending travelling block, movable through a system of lines, is Rigged up along the internal axle. The spinning of the bit is the result of the action impressed by Top Drive. The mud circulation into the pipes till the bit and its following ascent on surface through the annular space (wellpipes) is carried out through apposite pumps. The energy necessary for the lift, the spinning of the pipes and the mud circulation is supplied by generating sets. The main operative phases (stages) of the drilling activity are: Drilling activity It consists in impressing spinning and weight to a bit, to which connected drilling pipes are gradually added, till the reaching (achievement) of the desired depth. Note: With the use of the “Top Drive” system 27 Mt. of drilling pipes (stand) are added each time.



Date 09/07/11


Operation It consists in two phases: pulling and running. Pulling

consists in recovering the drilling pipes and drill collars (one stand each time) and in stocking them in raking board in order to pull out the bit for its substitution, or for other operations.

Running

is the opposite of the pulling phase and consists in bringing the bit to the previous achieved depth, or in descending particular tools in the well. At the end of the bit run , the drilling activity is resumed.

Tubing and cementing activity Occasional activity prescribed by the drilling program prepared by the Operator. This phase is realised to cover the hole and to protect it from landslides and shrinks. Technically it is carried out descending pipes with a diameter inferior to the hole, with a technique similar to that used for the running, operating with a single pipe each time. At the end of the tubing the annular space between the hole and the pipe is partially or completely filled with cement slurry. These operations are carried out in co-operation with other contractor firms co-ordinated by the holder of the concession. Work Over The wells, after a certain period of exploitation, need some maintenance operations called “Work Over”. These operations consist in the well cleaning (servicing), through the substitution of the production horizon packer and of the string of production tubing as well as in interventions to improve the production.

2.2 IDENTIFICATION AND DESCRIPTION OF THE WORKPLACES Drilling Floor

Monkey Board and Casing Stabbing Board

It is the workplace where the drilling equipment and machines (drawwork, rotary tong, rotary table) are located and where the drilling activities (drilling, pulling and running operations, tubing) are carried out

It is the workplace on the drilling mast where, the derrick man carries out the movement of the tubular material, settling it and/or pulling it out from the finger board. The Casing stabbing board deck is the workplace where the derrick man carries out the operations for the casing and tubing running.

Substructure

It is a structure of support of the drilling mast.

Cellar Deck

It is a deck allowing the acces to well head.

Pipe Rack

It is a structure where the tubular material is stored and stocked in an horizontal position and is prepared and measured in order to be run into the well and/or to be recovered from the same.

Mud Pits

They are pits which contain the mud that must be pumped into the well and the mud that, after coming out from the well and passing on the (shale)shaker to be cleared from cuttings, returns in cycle.



Date 09/07/11


Shale Shakers

They are the machinery used to treat the mud coming out from the well thus eliminating drilling cuttings

Mixing Areas

They are areas where the mud mixing is carried out through silos or by pouring the content of the chemicals in sacks in an apposite mixing funnel.

Engines Area

It is an area where are located the engines that produce the energy necessary for the Rig operating.

P.C.R.

They are switch boards for the distribution of the electric energy to the drilling Rig.

Mechanic/Electric Workshop It is a room with bench, drill and column mounted grinding machine, electric portable tools, manual tools. Outside the welding area there is the equipment for the oxyacetylene and electric welding. Change Rooms Services Recreation

Office

They are rooms where the personnel wardrobes, the toilets and the chafing dish oven are located. It is a work office for the Drilling Superintendent and Company Representative and contains the writing desk, a computer, the cellular telephone and the general Intercommunication system (call).

2.3

DIFFERENT JOB POSITIONS ON THE DRILLING RIG

2.3.1

MASTER

The Master is responsible for: •

Having full authority as defined in the Flag State’s Maritime Law;

•

Having the overriding authority and the responsibility to make decisions with respect to safety and pollution prevention and to request the Company’s assistance when necessary;

•

Co-ordinating the safety of the rig in any circumstances. In particular should a hazardous situation, accident, emergency or evacuation, abandon rig situation arise, he will coordinate all activities and decide what action will be taken;

•

Implementing and managing the Company’s Health & Safety & Environmental policies onboard the rig;

•

Co-operating with the Drilling Superintendent to ensure that all work scope activities are carried out in a manner consistent with Safety & Quality procedures and practices;

•

Ensuring that all the required safety and emergency drills are carried out as required by Company;

•

Ensuring that all fire-fighting and lifesaving equipment onboard are at all times in the condition required by the regulations;

•

Ensuring that all weekly safety meetings, fire and lifeboat drills are held, and that training is gives in the mode of operation and use of all lifesaving and safety equipment onboard, including the precautions to be taken in different situations;

•

Ensuring that the maritime personnel work is well organized;



Date 09/07/11


REPORTING SUPERIOR: Drilling Operation Manager,.Operation Manager •

Planning all maritime crew rotations during operations and stand-by;

•

Co-operating with the Drilling Superintendent to direct marine crew and drilling personnel in emergency situations;

•

Providing for the monitoring and control of all personnel embarking/disembarking the rig and maintaining a list of personnel onboard;

•

Planning and executing mooring and unmooring activities;

•

Ensuring the rig’s stability ;

•

Ensuring regular supervision of the following operations change in ballast, change in trim, bunkering,

•

Attending the official rig’s documents file, keeping himself informed about the national and international legislation, which regulates their validity;

•

Co-operating with the Drilling Superintendent for the periodical review and maintenance of the Safety Management System and other rig documentation;

•

Supporting the Drilling Superintendent on the supervision that all rules and regulations, in specific those refereed on safety on job site, are respected;

•

Supporting the Drilling Superintendent during audits carried out on board by Saipem Departments or Third Parties.

2.3.2

DRILLING SUPERINTENDENT

He assure the right and cheap execution of the drillings, according to the drilling and completion programs he received as well as the eventual changes, always with respect for the contractual regulations and following the directives and instructions received from the hierarchical position and / or from the Company representatives (Client / Operator), with particular attention to: •

Determining the drilling executive program, together with his superior and / or with the Company technicians, on the basis of the general program provided by the Company for the right execution of the drilling with respect for the contractual regulations;

•

Taking care of giving the instructions about the drilling to the Toolpusher and Drillers;

•

Taking care of the control of the drilling state / performance;

•

Programming the control of the machinery and safety equipment, disposing the execution of the maintenance and repairing that can be carried out with the well instruments;

•

Superintending the technical execution of special operations.

He take care to co-ordinate all the activities concerning the skidding of the Rig on the basis of the general instructions of his superior. He assure the interpretation, the integration and the observance of the established safety regulations and, in particular, he take care to organise emergency drills, as well as periodical safety meetings. REPORTING SUPERIOR: Drilling Operation Manager.



Date 09/07/11


2.3.3

VESSEL MAINTENANCE SUPERVISOR

To ensure the planned and extraordinary maintenance in order to guarantee the proper and efficient working of all equipments during the operations. He is delegated by the Master on the proper management of warehouse from a logistic and cost saving point of view. The Vessel Maintenance Supervisor is responsible for: • To direct all the Chief Mechanics, Mechanics, Motor-men, Electronics, Electricians and Storekeepers; • Planning with Master and Drilling Superintendent recommendations for periodical interventions on equipment; • Co-operating with the Master and Drilling Superintendent to ensure that the technical maintenance of the Rig and the equipment on board, adhering to the scheduled maintenance of the Rig equipment, in accordance with classifications, legal and company requirements; • Supervising off loading of fuel and the refuelling of Rigs according to Master’s instructions • Documenting changes/as-built drawing packages for all system to reflect current status; • Carrying out all routine tests on Emergency Systems alarms on a regular basis; • Co-ordinating all calibration activities on equipments; • Managing the Store with efficient and timely ordering of spares; • Reporting to Saipem S.p.A. all technical status of Perro Negro 3 equipments; • Giving the necessary follow-up to the Master with regards to training needs; • Supporting the Master on the supervision that all rules and regulations, in specific those referred on safety on job site, are respected; • Supporting the Master on guaranteeing that all personnel on board are conscious of their function and the importance it has in the operations and safety activities; • Supporting the Master during the audits carry out on board by Saipem Departments or Third Parties. REPORTING SUPERIOR: Drilling Operation Manager,. Operation Manager, Master



Date 09/07/11


2.3.4

SAFETY OFFICER

He is based on board in close co-operation with Drilling Superintendent and in close contact with the HSE Coordinator (ashore) his duties and responsibilities consist of: •

Manage the HSE matter on board;

•

Support the Drilling Superintendent about all matters relevant to HSE system;

•

Provide for statistics information;

•

Review the HSE system as well as the HSE Plans/Programs and Accident/Incidents reports.

•

Ensure that all safety measures included in the Project HSE Plan have been carried out;

•

Ensure that the safe working and emergency procedures have been carried out;

•

Promote Project HSE Plan by personal example;

•

Participate in the Accident/Incident investigations along with the Drilling Superintendent and issues the relevant monthly report;

•

Promote periodical safety meetings;

•

Conduct regularly scheduled meetings;

•

Implement Environmental mitigation measures and Environmental protection methods for the Project, according with local and Client requirements;

•

Monitor and enforce safety and environmental requirements of all sub-contractors;

•

Clear regular inspections of work posts;

•

Attend the Client safety meetings;

•

Provide information, instruction and/or training to personnel;

•

Ensure that Permits to Work have been carried out properly;

•

Organise safety and environmental training courses for the new employees;

•

Provide written reports as requested in a timely and correct manner;

•

Establish and maintain at all time a “hand over book” so his relief can quickly get acquainted with the present situation on site;

•

Be familiar with Client HSE requirements.

REPORTING SUPERIOR : Drilling Operation Manager, Drilling Superintendent, Master, HSE Cordinator (On Shore).



Date 09/07/11


2.3.5

TOOLPUSHER

He assist the Drilling Superintendent in the right and cheap realisation of the well drilling and completion programs, in particular: •

He give the instructions about the drilling activity to the Driller according to the orders received from the higher hierarchical position, which he interpret and changes within specific limits;

•

He control and prepare the equipment, with particular attention to the instruments to be run into the well and verifies its state after the use, signalling the wear and eventual breaking or damages to his superior;

•

He co-ordinate and control the work of the drilling crews, being present at the operations, if necessary, or giving specific instructions;

•

He assist his superior in the supervision (direction) of the crew on duty during the activities and special and/or particularly complex operations;

•

He control the efficiency of the safety equipment, the state of wear of the block crackers and the operating (functioning) of the travelling block safety device;

•

He co-ordinate the mixing, the use, the control and the correction of the active mud according to the programs and instructions received;

•

He signal the need of renewing the store of materials and asking the equipment necessary for the Rig activities to his superior and, in case of his absence, he provides directly;

•

He keep the contacts, when necessary, and provides the Company representative with the information within his competence.

He assist his superior in cheaply carrying out the Rig skidding, with particular attention to: •

Co-ordinating the activity of the drilling crew during the tear down or Rig skidding;

•

Checking the alignment of hidraulic swabs, this shall be made by measuring the distance between the pistons and the end capping beams;

•

Organising the activity of the drilling staff together with that of the lift and transport staff, assuring himself that the loading of the materials and equipment is carried out in the proper sequence and with the necessary caution;

He assist his superior in assuring the application of the established safety regulations and measures and in particular he organise the emergency drills, as well as the safety meetings. REPORTING SUPERIOR: Drilling Superintendent



Date 09/07/11


2.3.6

DRILLER

According to the instructions received, he take care to carry out the drilling operations, co-ordinating the work of the crew on shift with particular attention to: •

Receiving the instructions about the drilling parameters (weight on the bit, number of turns of the T.D. / R.T., pressures and capacities of the pumps), as well as other work modalities (type and expected / foreseen time of bit, mud features, hole control, etc.) and assuring their application, that is to say, doing what he considers appropriate respecting the specified limits but correcting them according to the drilling state.

•

Receiving the instructions of the Driller of the previous shift and, in his presence, controlling the work situation (weight of the string, active and storage mud, etc.);

•

Controlling and preparing the necessary equipment for the work of his shift, such as: drill pipes and collars and other tubular materials, cross-over joints, etc.;

•

Operating at the drawwork control during the drilling activity and the most difficult operations and, during the other operations, taking turns with the Assistant Driller at the Drawwork control.

•

Taking care of the execution of particular operations under the control or on the basis of specific instructions of his hierarchical superior;

•

Taking care of the execution of various controls concerning the state and the functioning (working) of the Rig, block cracker, various safety equipment and devices, mud, etc., communicating eventual irregularities and, if possible, providing for their corrections;

•

Acting (intervening) properly and promptly in emergencies, taking care at the same time to inform the hierarchical superior.

He write out the daily drilling report for the assigned shift, with the description of the work carried out, equipment used, partial times, drilling rate, progressive depth, mud features and personnel employed. He keep the measures and pipes book up-to-date and he does sketches of the drill string and all the tools which have to be run in the well. He respect and get the others to respect the application of the safety regulations and measures established for the staff of his crew, taking part in the emergency drills and in the safety meetings. REPORTING SUPERIOR: Toolpusher



Date 09/07/11


2.3.7

ASSISTANT DRILLER

During his assigned shift, he take part in the development of the drilling activities, with particular attention to: •

Taking turns with the Driller in controlling the drawwork during operations such as penetration rate, etc., respecting the drilling parameters indicated by the Driller;

•

Carrying out the controls about the mud features and level, according to the Driller instructions;

•

Operating / handling the gates of the mud circuit;

•

Taking part in the pipes running and pulling operations, each time holding (occupying) different positions (at the drawwork controls, at the slips, at the elevator, at the sandline);

•

Taking part, together with the other operators, in the nippling up, Rigging up and dismantling of safety and special equipment ( Bop system, wellhead);

•

Co-operating with other operators in the mud mixing.

During the assigned shift, he carry out the controls of the machinery and Rig equipment and routine maintenance in aid and / or in substitution of another operator, with particular attention to: •

Controlling the pumps functioning, the pressure of the reservoirs for the Rig pneumatic controls and the safety equipment vessels, signalling the eventual irregularities to his direct hierarchical superior;

•

Carrying out routine maintenance such as drive chains repair, substitution of valves and gaskets of the mud pumps, etc., in aid and / or in substitution of other operators.

Together with other operators and according to the instructions of his direct hierarchical superiors, he take part in the Rig skidding, carrying out dismantling and disconnection of parts, loading and unloading of material, connections of parts thanks to the use of jointing pins/plugs, flanges and bolts, etc. He respect the established safety regulations and measures, taking part in the emergency drills and safety meetings. REPORTING SUPERIOR: Driller



Date 09/07/11


2.3.8

DERRICK MAN

He take part in running into and pulling out from the well the pipes and tubing, with particular attention to: •

Carrying out the hooking and unhooking of the elevator of stands, moving them into the apposite rack, while working on the monkey board;

•

Taking part in the columns running (casing), placing the pipes for the jointing and activating opening and closing devices of the elevators, while working on the casing stabbing board;

•

Taking part in the lay down of the pipes both working on the drilling floor and on the pipe rack.

According to the instructions of his hierarchical superiors, he carry out the mixing and control of the drilling mud, in order to maintain them and to bring them to the desired characteristic, paying particular attention to: •

Carrying out the mud mixing, determining the quantity of the single materials to use, through simple calculations and according to the established percentages;

•

Determining the mud properties on samples taken at the exit of the shale shaker, thanks to simple laboratory equipment and then recording the data obtained;

•

Taking under control the mud level in the inlet / suction pit to check the regularity of the circulation and to signal any anomalous variations to the competent operator;

•

Carrying out the cleaning of the shale shaker net, mud ditches and mud pits with shovels, scrapers and water-sprays, whenever it is necessary.

He carry out or he co-operate with other operators for the execution of various duties, with particular attention to: •

Carrying out the loading, unloading and settling of the drilling equipment and various material such as: chemicals in sacks or barrels, drill pipes, casings, tubing, spare parts for pumps and engines, oil cylinders, etc.;

•

Carrying out the substitution of the shale shaker nets;

•

Carrying out the batching of the various equipment;

•

Helping the other operators in the substitution of the spare parts of the mud pumps, etc., and in measuring and controlling the drill pipes and tubing;

•

Taking part in the Rigging up and dismantling of the equipment.

Together with other operators and following the instructions of his direct hierarchical superiors, he take part in the skidding of the Rig, carrying out dismantling and disconnection of parts, loading and unloading of material, connections of parts through the use of jointing pins/plugs, flanges and bolts, etc. He respect the established safety regulations and measures, taking part in the emergency drills and in the safety meetings. REPORTING SUPERIOR: Driller



Date 09/07/11


2.3.9

FLOOR MAN

During his assigned shift and working on the drilling floor, he take part in the running and pulling operations of the drilling pipes and covering pipes, paying particular attention to: •

Blocking and releasing the tubular material in the rotary table through slips;

•

Attaching, detaching and handling the keys for the breaking-out or the tightening of the tubular material;

•

Closing and opening the elevator to hook (link) or release the tubular material;

•

Cleaning and lubricating the threads of the pipe connections;

He co-operate with other operators in the execution of subsidiary duties, paying particular attention to: •

Carrying out the substitution of the spare parts of the mud pumps and some maintenance works, together with the other operators;

•

Helping the other operators in the mud mixing, in the ditch and pits cleaning;

•

Helping the other positions in measuring and controlling the pipes;

•

Handling the valves of inlet and delivery of the mud circuit according to the directions (instruction) of the other operators;

•

Carrying out the loading, the unloading and the settling of the drilling equipment of various material;

•

Helping the other operators in the Rigging up and dismantling of particular equipment;

•

Carrying out the Rigging up and the dismantling of equipment such as tongs, casing clamps, etc., according to the directions (instructions) of the superior levels.

Together with the other operators and following the instructions of his direct hierarchical superiors, he take part in the Rig skidding. He respect the established safety regulations and measures, taking part in the emergency drills and in the safety meetings. REPORTING SUPERIOR: Driller



Date 09/07/11


2.3.10 ROUSTABOUT Under the direction of the Toolpusher carry out all the yard activities needed to assist the Rig floor personnel for the execution of the drilling activities mainly consisting of: •

Assistance of crane and crane operation;

•

Preparation of tubular material (drill pipes and casing) and equipment to be used on Rig floor;

•

Loading and unloading of equipment;

•

Handling and moving equipment onboard (Chemicals , tubular, drums, etc.);

•

Help derrick man for mud preparation;

•

General cleaning of the working areas / Rigs area;

•

Storage of material and spares;

•

Painting / chipping activities;

•

Assistance of Welder / Chief mechanic / Chief electrician for maintenance activities (cleaning, painting, chipping).

Together with the other operators and following the instructions of his direct hierarchical superiors, he take part in the Rig skidding. He respect the established safety regulations and measures, taking part in the emergency drills and in the safety meetings. REPORTING SUPERIOR: Deck Foreman, Crane Operator.



Date 09/07/11


2.3.11 CHIEF MECHANIC He take care of controlling the internal combustion engines, pumps, compressors and other parts of the Rig and of the services, paying particular attention to: •

Checking the good functioning of the main engines and service engines as well as the temperature levels, oil and water pressure and eventual filling ups;

•

Checking that the limits / bounds of regulation of the engines and engines and generators are kept within the established values;

•

Controlling the functioning of pilot valves, regulating valve, compressors oil pumps and the efficiency of seals and filters;

•

Signalling the need of extraordinary maintenance, as well as the eventual need of repair or overhauls, which can not be carried out on site, to his direct superior.

He take care of the preventive, extraordinary and repairing maintenance of the engines, machinery and Rig, using the standard equipment. For example, he take care of: •

Carrying out the timing of the engines;

•

Supplying what is necessary for the substitution of liners, pistons and valves of engines and mud pumps, oil filters and engine injectors and for the rods adjuster;

•

Carrying out the substitution of the bushings, bearings, etc., when necessary;

•

Carrying out the overhaul or the substitution of valves and filters of the Hydraulic controls and of the lubrication system for engines, pumps and compressors;

•

Occasionally, carrying out the turret lathe works for the building or the overhaul of simple parts of engines or machinery under repair.

He keep the stocks of spare parts and consumption materials of his job, verifying their consistence (importance) and signalling the need of replenishing them to his direct superior on the basis of the consumption expectation and the provisioning times. He supply also the results of particular materials and spare parts (used) to his direct superior, and consults the catalogues of building firms of Rigs and engines. He take part in the skidding of the drilling Rig, checking the hydraulic circuit, remaining in the operating area during the operation. He respect the established safety regulations and measures, taking part in the emergency drills and safety meetings. REPORTING SUPERIOR: Vessel Maintenance Supervisor



Date 09/07/11


2.3.12 Motorman Under the direction of the Chief mechanic he carry out controls of the internal combustion engines, pumps, compressors and other parts of the Rig and of the services, and carry out also small equipment maintenance and repair job. In particular he pay attention to: •

Checking the good functioning of the main engines and service engines as well as the temperature levels, oil and water pressure and eventual filling ups;

•

Checking that the limits/bounds of regulation of the engines and engines and generators are kept within the established values;

•

Controlling the functioning of pilot valves, regulating valve, compressors oil pumps and the efficiency of seals and filters;

•

Change of lube oil and filters;

•

Hydraulic system connection and maintenance.

He take part in the skidding of the drilling Rig. He respect the established safety regulations and measures, taking part in the emergency drills and safety meetings. REPORTING SUPERIOR: Chief Mechanic



Date 09/07/11


2.3.13 Welder In the Rig workshop and at work he carry out works of light carpentry and piping for the building and repairing of parts of the Rig (manifolds and mud circuit, plates (sheets) of mud pits and containers, walkway, handrail, roofing, water and naphtha lines, etc.) and of particular machinery and equipment, using electric welding machine, oxyacetylene system and portable electric lapping machine. He carry out the maintenance of the equipment he was entrusted with. He signal eventual irregularities noticed during the execution of works to his direct superior. He respect the established safety regulations and measures, taking part in the emergency drills and safety meetings. REPORTING SUPERIOR: Vessel Maintenance Supervisor, Chief Mechanic



Date 09/07/11


2.3.14 CHIEF ELECTRICIAN Under the supervision of the Vessel Maintenance Supervisor he control the functioning of the equipment, electric machines and relative switch boards on the drilling Rig and he carry out their maintenance, with particular attention to: •

Checking the voltage of the alternators and exciters of the auxiliary groups;

•

Carrying out a control of the collectors and brushes of engines and generators (power plants);

•

Controlling the functioning of the services electric engines;

•

Carrying out the maintenance of the remote control switch of the switch board, dismantling, controlling, cleaning and lubricating the components and regulating the pressure of contacts;

•

Carrying out the control of the air conditioning, refRigeration system, contacts of the thermostats, pressure switches and the substitution and setting of relays and switches, etc.

He take care of the preventive, extraordinary and repairing maintenance of the electric engines, electric machinery and Rig, using the standard equipment. For example, he takes care of: •

Carrying out the timing of the engines;

•

Carrying out the substitution of the bushings, bearings, etc., when necessary;

He keep the stocks of spare parts and consumption materials of his job, verifying their consistence (importance) and signalling the need of replenishing them to his direct superior on the basis of the consumption expectation and the provisioning times. He supplie also the results of particular materials and spare parts (used) to his direct superior, and consults the relevant catalogues. He take part in the skidding of the drilling Rig, checking the electric cables and all the machinery of his job. He carry out the repairing of the circuits, equipment, electric machines and relative switch boards installed on the Rig. He respect the established safety regulations and measures, taking part in the emergency drills and safety meetings. REPORTING SUPERIOR: Vessel Maintenance Supervisor



Date 09/07/11


2.3.15 ELECTRICIAN Under the direction of the Chief Electrician he controls the functioning of the equipment, electric machines and relative switch boards on the drilling Rig and he carries small maintenance and repair job, with particular attention to: •

Checking the voltage of the alternators and exciters of the auxiliary groups;

•

Carrying out a control of the collectors and brushes of engines and generators (power plants);

•

Controlling the functioning of the services electric engines;

•

Carrying out the maintenance of the remote control switch of the switch board, dismantling, controlling, cleaning and lubricating the components and regulating the pressure of contacts;

•

Carrying out the control of the air conditioning, ref. Rigeration system, contacts of the thermostats, pressure switches and the substitution and setting of relays and switches, etc.

He take part in the skidding of the Rig. He carry out the repairing of the circuits, equipment, electric machines and relative switch boards installed on the Rig. He respect the established safety regulations and measures, taking part in the emergency drills and safety meetings. REPORTING SUPERIOR: Chief Electrician



Date 09/07/11


2.3.16

CRANE OPERATOR

He operates the crane and crane under the direction and instruction received from the Tool Pusher / Deck Officer. In particular he carry out the following: •

He is responsible for the entire crane lifting operations keeping particular attention that material to be lifted and lifting condition does not exceed the working limit of the crane design;

•

He give instruction to the foreman and verify the correct slinging of weights to be lifted and moved;

•

Check the efficiency of crane instrumentation, mechanism and wires reporting failures or need for maintenance or repair to his direct superior keeping relevant record of the inspection, repair and maintenance carried out;

•

He is in charge to replace the jib or hoist wires when required as well as boom elongation operations;

•

Compile the documentation relevant the use of the crane;

•

Respecting the established safety regulations and measures, taking part in the emergency drills and safety meetings;

•

Checking that the documents necessary for the transport are properly filled in.

REPORTING SUPERIOR: Tourpusher / Deck Forman



Date 09/07/11


2.3.17 MEDIC Under the supervision of the Drilling Superintendent he is in charge of the Rig medical and hygiene aspects being responsible for immediate first aid and treatment of injured personnel. In particular he carry our the following: •

Report directly to the Drilling Superintendent and HSE Department;

•

Implement the Project Health Plan and Program;

•

Co-ordinate all medical emergency;

•

Apply the disease prevention program;

•

Cooperate with Safety Officer;

•

Provide to hygiene and sanitary inspections (mess room, accommodation, refrigerator, kitchens, laundries, bathroom, etc.);

•

Establish a working relationship with ashore base for hospital, laboratory, ambulance, etc.;

•

Provide for all medical facilities including ordering or medicines and equipment required for the Clinic;

•

Establish and maintain at all time a “hand over book” so his relief can quickly get acquainted with the present situation on site;

•

Be familiar with Client Health requirements.

REPORTING SUPERIOR: Drilling Superintendent



Date 09/07/11


2.3.18

RADIO OPERATOR

Under the instruction of the Master he is in charge of the communication system radio / telephone / satellite (where available) he co-ordinate the emergency calls to be made in case of emergency, he keep records of telephone and radio calls for relevant invoicing and debit purposes. He maintain contact with supply vessel and ashore base.

REPORTING SUPERIOR: Master, Drilling Superintendent



Date 09/07/11


2.3.19 STOREKEEPER Under the instruction of the Drilling Superintendent he is in charge of the stores and relevant materials. He is in charge and control (keeping relevant records) all material movements (such as material received, material stacked on site, material distributed, consumed, delivered back, sent for repair etc.). He keep record of material value and compile all the necessary documentation required for material movement (orders, requisition, stock, bills of lading, a.w.b., transport documentation, packing list and so on). Duties and responsibilities: •

He receive materials and equipment based on purchasing orders issued by Head office or locally;

•

He control the expected delivery dates of material ordered and inform the Drilling Superintendent of delays in order to speed up and ensure a prompt delivery;

•

He control the material received and inform the Drilling Superintendent of any deficiency or damage in order to revert to the suppliers. He update the relevant computerised material stock situation;

•

He store the material in relevant appropriate places and guarantee that is properly preserved;

•

He control and keep filed the all material certificates and give copy to the relevant personnel interested.

•

He distribute the material required on site for working purposes to relevant personnel (Chief mechanic, Tool Pusher, Driller, Chief Electrician, etc.) and keep relevant record;

•

He compile the material requisition form necessary to order materials and controls that the stock level of materials is always kept in accordance to the level established with Head office technical service;

•

He require relevant identification codes to Head office for materials not yet registered or used previously;

•

He control and inform the Drilling Superintendent relevant disposal actions;

•

He pack and prepare all document requested for all material which is sent away from the Rig stores.

about materials not more required or obsolete for

He respect the established safety regulations and measures, taking part in the emergency drills and safety meetings. REPORTING SUPERIOR: Drilling Superintendent, Vessel Maintenance Supervisor



Date 09/07/11


3.

METHODS OF RISKS ANALYSIS AND ASSESSMENT

3.1

CRITERIA ADOPTED FOR RISKS ANALYSIS

Foreword: The drilling activity is a dynamic activity which is carried out through a series of operations that goes from the Rigging up to the real drilling activity till the Rig tear down. The same will then be moved to another site, sometimes hundreds kilometres (far) away. The personnel should be able to carry out different activities, each of them can require specific capacities and knowledge. In particular, every member of the drilling crew can be called (appointed) to co-operate with the crane operator in order to unload the materials from the supply vessel, assemble the tubular material, carry out the maintenance of the pumps, blow out preventer (B.O.P.), equipment of the mud circulation system and drilling equipment, to take part in pulling out and running the drilling pipes and tubing, to use hoists, and so on. All these operations are carried out by the drilling crew. The remaining personnel carries out specific works such as the maintenance and the management (running) of the Rig. Moreover, we shall not forget that although the site area (even if it is not wide) presents the heart of the drilling activity in the drilling floor, the personnel, as it has been previously noticed, should work also in all the remaining areas of the Rig. The numerous duties of the personnel, their execution in different areas onboard, the impossibility to quantify the permanence in the various areas of the site, even in a purely theoretical way, suggested us that we should analyse the dangers of the drilling activity on the whole, rather than the dangers referred to the workplace (position) and exposure time, which, in any case, could be valued only approximately. Risk analysis Definitions: Hazard:

Intrinsic property or quantity of a determined factor (for example, work materials or equipment, work methods and practices, etc.) which has the potential to cause damages;

Risk:

Probability that the damage potential limit will be reached during the use, that is the exposure, of a determined factor.

Risk analysis

Assessment procedure of the possible damage extent as risk consequence for the health and safety of the workers during the execution of their tasks, caused by the occurring of a danger on the working place.



Date 09/07/11


3.2.

RISK MATRIX FOR THE ANALYSIS OF THE CRITICAL STATE

Once the hazards are identified for each task undergoing a risk assessment, they will be analysed to determine the Risk Value. Definitions of the terminology associated with risk assessment is included in the STD-COR-HSE 001 (standard to develop companies HSE MS and to establish risk), represented as: Risk = Consequence x Probability Consequences The evaluation of the consequences shall be qualitative, and the consequences shall be classified according to the following matrix:

Value

Consequence Descriptions ( The highest value in the relevant category will always be used ) Result of hazard Result of hazard to to Result of hazard to Status Equipment / Structures / Personnel Environment Site

5

Disastrous

4

Very Serious

3

Serious

2

Moderate

1

Slight

Multiple or Single Fatality Serious Injury requiring Hospitalisation Lost Time Accident 3 Days or more incapacity Injury Requiring Medical Attention but not LTA Injury Requiring First Aid Only

Catastrophic Damage, Unlimited Delay

Uncontrolled Pollution

Major Damage, Major Delay

Pollution Requiring Outside Assistance

Serious Damage, Serious Delay

Pollution Above Notifiable Limits

Significant Damage, Significant Delay

Pollution Within Statutory Limits

Moderate Damage, Moderate Delay

Pollution Within Capacity of Worksite

Probability Categories These categories are defined as :

Value

Status

Description

5 4 3 2 1

Inevitable Most Likely Likely Unlikely Most Unlikely

Harm is almost certain to occur Harm will occur frequently Harm will occur infrequently Harm will occur occasionally Harm will seldom occur



Date 09/07/11


Risk Value The risk analysis estimate is made of the consequences and probability of each hazard identified. The product of these two is defined as the risk value. The Risk Value is indicated as follows:

RISK VALUE Probability x Consequence = High (Unacceptable) - 15 to 25 = Medium (Acceptable subject to risk reduction measures / contingency plans be applied) - 5 to 12 = Low (Acceptable risk) - 1 to 4

Guidance on the consequences and probability of particular hazards are based around the simple matrix below:

RISK MATRIX PROBABILITY Inevitable

5

5

10

15

20

25

Most Likely Likely Unlikely Most Unlikely

4 3 2 1

4 3 2 1

8 6 4 2

12 9 6 3

16 12 8 4

20 15 10 5

1

2

3

4

5

SERIOUS

VERY SERIOUS

DISASTROUS

CONSEQUENCE

SLIGHT

MODERATE

Risk Reduction Measures Determination of Risk Reduction Measures Once the risks have been analysed, they must then be assessed against agreed acceptability criteria. Below is an indication of the action and time scale for addressing control measures. RISK VALUE High Medium Low

ACTION / TIME SCALE Immediate: - Before work is started or allowed to continue Controls to be in place as soon as is practicable Consider the cost benefits of improved controls



Date 09/07/11


Selection of Suitable Risk Reduction Measures Risk reduction process must address the means of providing a solution in the following order : • Eliminate the risk by removing the hazard - “engineer out” the problem at source. • Reduce the risk by substitution of a less hazardous process, activity or substance. • Isolate (protect everyone) by effective engineering controls such as enclosing the hazard, removing the person from the hazard or reducing the person’s exposure time to the hazard. • Install protective devices such as guards, emergency stops and trip switches etc. • Enforce Permits-to-work, special rules and procedures to closely control the hazard(s) • Provide proper supervision, supported by training, instruction and relevant information • Provide Personal Protective Equipment only as a “last resort” and in support of the control measures 1-6 above. In addition, Saipem will introduce measures to control and reduce the potential hazards / risks in accordance with: • • • • •

Current local / international legislation. Client requirements Codes of practice. Recognised international standards. Saipem’s own methods of control as defined in the risk control hierarchy above.

Note: The above methods for determining Hazards, Consequences, Probability and subsequent Risks and Risk Reduction Methods, are to be used on the site where no other qualitative or quantitative method is available.

3.3.

DRILLING ACTIVITY RISKS ANALYSIS

The Rig drilling activities have been studied and evaluated to highlight all the possible risk involved during their execution . To analyse and take into consideration all risk involved during the various activity phases two different type of tables have been prepared : Activity Sheet and Hazard sheet. The activity sheet describes the different jobs and activities carried out on a drilling Rig during the all well operation. On this sheets a brief job description is done and all risk involved in the relevant job execution are summarised in the column “ key safety consideration”. The key safety consideration are therefore linked with the relevant Hazard sheet which have been prepared specifically for each type of hazard that may occurs on that particular activity. Risk evaluation reported on the Hazard sheet have been worked out using the risk matrix reported at point 3.2 Here following it is described in which way the hazard sheets and the activity sheets are linked:



Date 09/07/11


3.3.1

PICK UP DRILL COLLAR

ACTIVITY

PICK UP DRILL COLLAR

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Floormen , Ass. Driller , Deck Foreman , Roustabouts , Crane operator JOB DESCRIPTION

Collect drill collars from the supply vessel with crane and place the collars on the pipe rack Measure collars, clean boxes and pins if necessary Attach and tighten nubbing or sub. Roll onto catwalk Attach lifting slings. Lift collar to floor with air winch ( or crane / drawwork ) Secure drill collar with rope while removing thread protectors Place collar directly into elevator Break off lifting nubbing or sub

HAZARD

HAZARD SHEET NR.

Collecting drill collars from supply vessel with crane

Crewman near the crane hit/crushed

27

Lifting of drill collars with crane

Collars dropped, hit crew

25

Placing drill collars on pipe rack

End stop not up

25

Rolling drill collars on pipe rack

Collars rolled incorrectly

25

Attaching lifting equipment

Fingers, hands injury

60

Lifting Drill Collar

Wrong lifting methods

60

KEY SAFETY CONSIDERATIONS



Date 09/07/11


3.3.2

PICK UP DRILL PIPES

ACTIVITY

PICK UP DRILL PIPES

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Floormen, Ass. Driller, Deck Foreman, Roustabouts, Crane operator

JOB DESCRIPTION Collect drill Pipes from the Drill Pipes basket with crane and place the Pipes on the pipe rack Measure pipes , clean boxes and pins if necessary Attach and tighten nubbing or sub. Roll onto catwalk Attach lifting slings. (Lift Pipe to floor with air winch or crane) Secure drill Pipe with rope while removing thread protectors Place Pipe directly into mousehole or elevator Break off lifting nubbing


HAZARD

HAZARD SHEET NR.

Collecting drill pipes from relevant basket with crane

Crewman in the basket hit/crushed

27

Lifting of drill pipes with crane


27

Placing drill pipes on pipe rack

End stop not up

25

Rolling drill pipes on pipe rack

Pipes rolled incorrectly

25

Attaching lifting equipment

Fingers, hands injury

28

Lifting Drill pipe joint


28

Removing thread protectors

Joint swing uncontrolled

60

Transferring joint to mousehole

Joint dropped on foot

60



Date 09/07/11


3.3.3

PREPARE CASING

ACTIVITY

PREPARE CASING

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Floormen , Ass. Driller , Deck Foreman , Roustabouts , Crane operator JOB DESCRIPTION

Collect casing Joints from the supply vessel rack with crane Place the joints on the pipe rack Remove casing protectors Drift the casing Clean casing couplings Paint on joint numbers. Measure the casing Fit casing centralisers


HAZARD

HAZARD SHEET NR.

Collect casing Joints from the supply vessel rack


27

Transporting casing with crane or crane

Dropping load

27

Placing casing joint on pipe rack

End stops not up

25

Rolling casing on pipe racks

Crushing fingers / hands

25

Attaching Float collar , float shoe

Pinching fingers/hands

67

Attach Casing centralisers

Fingers / hand eye injuries

59



Date 09/07/11


3.3.4

PICK UP CASING

ACTIVITY

PICK UP CASING

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Driller, Floormen, Ass. Driller, Deck Foreman, Roustabouts, Crane operator JOB DESCRIPTION

Roll casing joint onto or beside the catwalk Attach casing thread protectors Attach lifting slings or single joint elevator. Lift Casing joints to floor with crane If using crane attach elevator Control casing joint with securing ropes while lifting, removing thread protector Lift casing joint into derrick and stab onto casing collar in hole Make up casing joint with tongs


HAZARD

HAZARD SHEET NR.

Roll casing joint onto or beside the catwalk

Fingers/hands crushed

25

Attach casing thread protectors


70

Lifting casing joint

Joint drops-slips-falls

Securing Casing joint and removing thread protector

Moving equipment hazard

60

Stabbing casing joint and removing thread protector


29

Making up casing joint

Fingers trapped in the tong

68 - 67

26 - 28



Date 09/07/11


3.3.5

PICK UP EQUIPMENT

ACTIVITY

PERSONNEL INVOLVED

PICK UP EQUIPMENT

DATE 31.01.2007

REV.02

Driller, Floormen, Ass. Driller, Deck Foreman, Roustabouts, Crane operator JOB DESCRIPTION

Move equipment beside the derrick with crane Attach lifting slings Lift equipment to Rig floor with crane with instructions from signal man on the floor Lower and release equipment on the Rig floor Lift and remove crane hook and boom from over the floor


HAZARD

HAZARD SHEET NR.

Moving equipment with crane

Crane

Correct lifting sling and attachment to the equipment

Load fall or spill

26

Lift equipment to Rig floor with crane with instructions from signal man on the floor

Crane hazard

26

Lift and remove crane hook and boom from over the floor

Loads tips over

26

26 - 27



Date 09/07/11


3.3.6

HANDLE BHA

ACTIVITY

HANDLE BHA

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Driller, Ass. Driller, Derrick man, Floormen

JOB DESCRIPTION Handle drill collars stand on the Rig floor during tripping by stabbing the lifting sub making up the lifting sub closing the elevators, lifting the slips pulling the stand with the drawwork setting the slips attaching the tongs breaking the connection and backing out the stand setting back the stand


HAZARD

HAZARD SHEET NR.

Picking up and making up the lifting sub

Pinch fingers

28

Closing the elevators, lifting the slips

Pinch and trap fingers

70

Placing tong on the drill collars

Pinch and trap fingers

67

Breaking out drill collars

Tong slip or line hits crewman

67

Removing gumbo from drill collars

Drops onto Floormen

29

Racking back drill collar stand

Fingers/ hands/ feet trapped

29



Date 09/07/11


3.3.7

HANDLE DRILL PIPES

ACTIVITY

HANDLE DRILL PIPES

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02


JOB DESCRIPTION Handle drill pipes stand on the Rig floor during tripping by Closing the elevators, lifting the slips pulling the stand with the drawwork setting the slips attaching the tongs or iron roughneck breaking the connection and backing out the stand setting back the stand


HAZARD

HAZARD SHEET NR.

Closing the elevator on tool joint

Fingers/ hands trapped

70

Lifting and setting the slips

Trap fingers hands

69

Placing the tongs or iron roughneck on drill pipe coupling

Trap fingers hands

67

Breaking the drill pipe coupling

Hit by tongs / lines

29

Set back drill pipe stand

Fingers/ hands/ feet trapped

29



Date 09/07/11


3.3.8

USE TONGS

ACTIVITY

PERSONNEL INVOLVED

USE TONGS

DATE 31.01.2007

REV.02


JOB DESCRIPTION Pipe tongs are on the Rig floor for making up and breaking out the pipes One tong is fastened by sling to anchor post the other to a cathead winch line The tong jaws are closed and set each side of the pipe coupling Once tong is set the coupling is made up applying force to the cathead The tong lines are reversed when breaking out the coupling Tong are tied back clear of the rotary table when are not in use Tongs are lifted with a counterbalance system anchored to the derrick structure


HAZARD

HAZARD SHEET NR.

Tie back tong

Tong tied back out of way when not in use

67

Move tong up or down

Only move by handles

67

Close tong jaw

Only close by handles

67

Set tong

Only set by handles

67

Tension tong

All crew clear

67

Break tong free

Line tension off

67

Charge anchor line

Shackled tight, lock wires

67

Maintain tongs

Grease tong jaw

67



Date 09/07/11


3.3.9

USE SLIPS

ACTIVITY

USE SLIPS

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02


JOB DESCRIPTION Slips are use to hold the weight of the string Slips are lowered inside the rotary bushing around the pipes The weight of the string lock down the dies on the slip face into the drilling string and hold it Slips must be in good condition to hold properly Slips must be set and remove correctly to minimise damages to pipe and slips themselves Floormen are close to the elevators and block once they are lifted Slips are heavy and must be handled by correct number of crew


HAZARD

HAZARD SHEET NR.

Placing the slips

Hold palms up

69

Lifting and setting the slips

Correct number of crew

69

Clearing the slips from the rotary area

Hit by the slips

69

Watching for the elevators and blocks

Hit by elevator and blocks

69

Maintaining the slips

Damages to string / crew

69



Date 09/07/11


3.3.10 USE POWER TONGS

ACTIVITY

USE POWER TONGS

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02


JOB DESCRIPTION Power tongs are used to make up or break out the drilling string connection The power tong jaws are clamped around the drilling string connection and then rotated to accurately torque up or break out the pipe Some power tong are fitted with a pipe spinner to back out or start the pipe make up On some other types of Power tong this has to be done manually or with separate pipe spinner Power tongs are generally hydraulic driven


HAZARD

HAZARD SHEET NR.

Moving the power tong into position

Trap / leg / body/hand

68

Raising the Tong up or down to the connection

Trap hand / leg

68

Closing the power tongs jaws

Trap fingers / hand

68

Operating the hydraulic torque piston

Trap fingers

68

Opening the tong jaws

Trap fingers

68

Moving the power tong back out position

Trap hand / leg / body

68



Date 09/07/11


3.3.11 WORK AT MONKEY BOARD

ACTIVITY

WORK AT MONKEY BOARD

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Derrick man, Driller

JOB DESCRIPTION Shifting the stand of pipe in or out of the Monkey board fingers During tripping out , once the stand is lowered to the floor, the derrick man opens the elevator then pulls the stand back to the next open finger and secure the stand in it Tripping in the derrick man supplies each stand out the fingers into the elevators and closes the elevators He is performing heavy physical work at height or his own and often in unpleasant condition of heat or wind


HAZARD

HAZARD SHEET NR.

Climbing to the monkey board

Fall arrestor used

77

Working on the Monkey board

Safety restrain line used Fall arrestor used

77

Securing the stand

Rope/chain used

77

Opening the elevator

Using handles only

70

Pulling the stand back

Loss control of stand

29

Geronimo line Rigged up and tested

Working at height

29

Communication with Driller

Poor communication

29



Date 09/07/11


3.3.12 WORK AT STABBING BOARD

ACTIVITY

WORK AT STABBING BOARD

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Derrick man, Driller

JOB DESCRIPTION The work at the stabbing board is to steer and steady the loose casing joints over the last casing joint box so they can be made up With each joint made up, he release the single joint elevators and connect the main elevator He is working at height of 10-15 m above the Rig floor and performing heavy physical work He must e trained in the work and safety procedure and how to operate the stabbing board controls


HAZARD

HAZARD SHEET NR.

Climbing to the stabbing board

Fall arrestor used

77

Working on the stabbing board

Safety restrain line used Fall arrestor used

77

Securing the casing joint

Pinching fingers/ hands

29

Opening the elevator

Using handles only

70

Positioning the stabbing board

Can move clear

29

Communication with Driller

Poor communication

29



Date 09/07/11


3.3.13 MAN RIDING

ACTIVITY

MAN RIDING

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Derrick man, Driller, Ass. Driller / Floormen

JOB DESCRIPTION Man riding is sometimes required for a particular job into the derrick and substructure A special riding belt is fitted around the rider waste, the winch line shackled to the lifting eye and the rider hoisted on the winch Man riding can only be performed under special conditions Both riders and winch operators need to be experienced


HAZARD

HAZARD SHEET NR.

Selection and fastening of riding belt

Fastened correctly

77

Selection and fastening of air winch line

Non rotating wire rope sling

77

Man riding experience

Inexperience rider

29

Air winch operator experience

Inexperience operator

70

Simultaneous operations

Equipment moving

90



Date 09/07/11


3.3.14 MAINTAINING MUD PUMPS

ACTIVITY

MAINTAINING MUD PUMPS

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Derrick man, Ass. Driller, Floormen, Electrician

JOB DESCRIPTION Regular checks and maintenance to be made on mud pumps fluid end If a problem is detected pumps is to be isolated Perform routine pump operation and maintenance ( changing liner, piston s, valves and seats)


Working on rotation machinery

Working with high pressure liquids

HAZARD

Hands clothes caught Burst spray accident

HAZARD SHEET NR.

53

18

Pump pressure isolation

Burst spray accident

19

Pump control isolation

Pump start when working on it

53

Pump power isolation

Electrocution accident

85

Safe working with hand tools

Spanners / hammers slipping hitting

59



Date 09/07/11


3.3.15 WORK WITH SAND LINE

ACTIVITY

PERSONNEL INVOLVED

WORK WITH SAND LINE

DATE 31.01.2007

REV.02

Derrick man, Driller, Ass. Driller, Floormen

JOB DESCRIPTION Used to retrieve from the borehole the deviation survey equipment Survey tool is normally dropped the caught using the retrieving tool attached to the sandline sandline are thin wires When sandline breaks it will flick through the air cutting or looping around whatever in hits The sandline and survey tools are light. Over runs of sand line will cause loops and spool on wire on the deck and on the drum


Sandline winch and sandline in good condition

HAZARD

HAZARD SHEET NR.

Rotating equipment

53

Correct width and size sheaves to run sandline over

Line links/breaks

66

Crew members all clear when sand line is in use

Line links/breaks

66

Winch operator trained



Date 09/07/11


3.3.16 MIX CHEMICALS

ACTIVITY

PERSONNEL INVOLVED

MIX CHEMICALS

DATE 31.01.2007

REV.02

Derrick man, Floormen, Roustabout

JOB DESCRIPTION Most chemical mixing is used to prepare the mud Chemicals are generally mixed into mud tank as dry powder through a mixing hopper Few chemicals come into liquid form and are poured or dripped directly to the tank Few chemical require special safety precaution and equipment for mixing Many chemicals have some associated health hazard

KEY SAFETY CONSIDERATIONS Chemical storage places Chemical lifting moving Chemical danger and handling

Chemical mixing

HAZARD Separate, secure, weather proof Damages / spillage of bags , pallets Toxic material

HAZARD SHEET NR.

12 27 – 12 12

8-9-11-12



Date 09/07/11


3.3.17 CHANGE SHAKER SCREENS

ACTIVITY

CHANGE SHAKER SCREENS

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Derrick man, Floormen, Ass. Driller

JOB DESCRIPTION Screen on shaker are used to separate cutting form mud The screen vibrate to assist in the removal of cutting that are diverted at end of screen to be dumped When this is not happening screen have to be replaced Shaker must be turned off , screen washed unbolted and removed The new screen must be fitted and properly tightened up and shaker can be restarted


HAZARD

HAZARD SHEET NR.

Shutting down and isolating shakers

Rotating equipment

53

Use of hand tools

Tool in good condition

59

Removal of guard and handrail

Height hazard

77

Screen handling

Sharp object

96



Date 09/07/11


3.3.18 CLEANING MUD TANKS

ACTIVITY

CLEANING MUD TANKS

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Derrick man, Floormen, Ass. Driller, Roustabout

JOB DESCRIPTION The chemical and solids contained in the mud used for drilling purposes normally settled down in the mud tanks and need to be removed once mud is to be changed ( i.e. at casing point, production , etc.) At end of drilling activities mud tanks have to be emptied for transport Mud tanks could contain H2S Agitators on mud tank can produce serious accident to personnel working in it if they are switched on


HAZARD

HAZARD SHEET NR.

Tank isolation

Pumping hazard

18

Dump liquids

Waste hazard

46

Agitator isolated

Rotating machinery

53

Gas test H2S , Oxygen

Closed spaces, H2S

79 – 7

Lifting gratings, access hatches

Doors and hatches

50



Date 09/07/11


3.3.19 MEASURE MUD PROPERTIES

ACTIVITY

MEASURE MUD PROPERTIES

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Derrick man, Floormen

JOB DESCRIPTION The mud tester and derrickman have to test regularly ( every 15 minutes - 1 hour ) and record the mud properties needed to carry out safe drilling activities The mud gradient is the most important and is taken to a mud balance Other properties are measured such as viscosity Samples are taken inside the pits or return flow


HAZARD

HAZARD SHEET NR.

Mud properties measure equipment

Insuff. mud gradient

94

Toxic mud and liquid

Chemical hazard

12

Mud tester training


12

Measurement time


12



Date 09/07/11


3.3.20 JARRING

ACTIVITY

PERSONNEL INVOLVED

JARRING

DATE 31.01.2007

REV.02

Driller , Derrick man, Floormen, Ass. Driller

JOB DESCRIPTION Jarring is the normal operation used to free the pipes Jar work like an hammer and can hammer in both direction up or down. The hammer action is obtained through the energy stored inside the tool which can be both hydraulically or mechanically operated The stored energy is transferred to the drilling string to the surface and can damage the Rig equipment and derrick In case no jar is present explosive tolls are used to freed the string stucked in the hole To retrieve the string a fishing jar is then run in the hole


HAZARD

HAZARD SHEET NR.

Floormen to clear the Rig floor

Equipment in derrick

29

Loose equipment to be removed


29

Mast inspection


29

Block line

Drilling line

74

Simultaneous problems

Hole wabbing/losses/back pressure

92 - 94



Date 09/07/11


3.3.21 FISHING

ACTIVITY

PERSONNEL INVOLVED

FISHING

DATE 31.01.2007

REV.02

Driller , Derrick man, Floormen, Ass. Driller

JOB DESCRIPTION Fishing is sometimes done to recover piece of equipment lost in the hole because of washout, vibration break off The normal fishing method is to run a tool that can fit and hold the lost object (overshot with grapple or spiral is normally used) For bit cones lost a junk basket may be used Jars are run with the fishing string Hydrochloric Acid can be used to help free the string


HAZARD

HAZARD SHEET NR.

Handling fishing tool

Slip tong elevator

Jarring operation

See 3.3.20

Pill spotting

Acid

14

Fish handling at surface

Non standard equipment

89

67 to 71

Refer to 3.3.20



Date 09/07/11


3.3.22 MIX AND PUMP LCM

ACTIVITY

PERSONNEL INVOLVED

MIX AND PUMP LCM

DATE 31.01.2007

REV.02

Derrick man, Floormen, Ass. Driller, Roustabouts

JOB DESCRIPTION Lost Circulation Material ( LCM) is usually mixed to the mud and used to plug out holes or fractures present in the formation LCM material is composed of marble chips, mica flakes and calcium carbonate LCM pills must be prepared and pumped correctly to solve the situation of losses


HAZARD

HAZARD SHEET NR.

Keeping the hole full

Losses / Insuff. mud gradient

Mixing LCM

Dust and fragment

38

Mixing mud chemicals

Chemical

12

93 – 94



Date 09/07/11


3.3.23 MU CASING SHOE / FLOAT

ACTIVITY

MU CASING SHOE / FLOAT

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Tool Pusher , Floormen, Fore man, Roustabouts

JOB DESCRIPTION The casing shoe and float collar normally arrive loose on Rig site and are installed on the catwalk using chain tong and casing tongs Special precaution must be adopted to complete this work safely


HAZARD

HAZARD SHEET NR.

Operating casing tong on horizontal casing

Trapping fingers / hands

67

Using crane or crane to torque up the casing

Crane hazard

26

Releasing the casing joint and tongs

Store energy

91



Date 09/07/11


3.3.24 MAKE UP CASING

ACTIVITY

PERSONNEL INVOLVED

MAKE UP CASING

DATE 31.01.2007

REV.02


JOB DESCRIPTION Each joint of casing is picked up from the catwalk and pulled into the derrick by means of single joint Thread protector is removed and the floor men stab the joint pin into the last casing joint box The derrickman lines joint up straight from the stabbing board The locking tong is set on the last joint and power tongs are fastened around the new joint The casing joint is then screwed and properly torque up The power tong and locking tong are then released and casing string lifted to release the slips The new joint is run in the hole and the casing slips reset below the box


HAZARD

HAZARD SHEET NR.

Stabbing the casing joint

Equipment on derrick

29

Align the stabbed joint


29

Attaching and removing the locking tong

Tongs

67

Attaching and locking the tong

Power tong

68

Operating the power tong Elevators and slips

Power tong

Slip - Elevator

68 69 - 70



Date 09/07/11


3.3.25 CIRCULATE CASING

ACTIVITY

CIRCULATE CASING

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02


JOB DESCRIPTION To circulate the casing circulating head is attached to the last joint A circulating hose or chiksan are then attached to the circulating head and to stand pipe manifold Mud or brine is the pumped inside to circulate the hole Care should be adopted during head and lines installation


HAZARD

HAZARD SHEET NR.

Attach the circulation head

Working at height

77

Attach circulation hose or chiksan

Chiksan line

17

Circulating

Pumping at high pressure

19

Monitoring return

Mud losses – insufficient mud gradient

93 - 94



Date 09/07/11


3.3.26 INSTALL CMT HEAD

ACTIVITY

INSTALL CMT HEAD

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02


JOB DESCRIPTION Special cement head is used to carry out the cement job. Depending of type of job to be performed different head can be used allowing the use of different cementing accessories ( darts, plugs, bomb) The installation of the cement head is an heavy and difficult task to be performed It is normally installed in three pieces ( Cross over , main cement head body and cement head cup ) A pressure test is to be performed before cementing job


HAZARD

HAZARD SHEET NR.

Attach the cementing head at V door

Working at height

77

Attach circulation hose or chiksan

Chiksan line

17

Pressure test lines and head valves

Pressure testing

18

Plug installation

Working at height

77



Date 09/07/11


3.3.27 MIX AND PUMP CEMENT

ACTIVITY

PERSONNEL INVOLVED

MIX AND PUMP CEMENT

DATE 31.01.2007

REV.02

Driller, Ass. Driller, Derrick man, Floormen, Roustabout

JOB DESCRIPTION Cement is mixed at the Cementing contractor cement unit There are two ways of mixing . For cement liner a batch mixer is normally used For large amount of cement slurry the cement is prepared while pumping taking the dry cement from silos and mixing it with water and additives at cement unit mixing tank Cement is then pumped through the cementing pump and lines inside the casing and finally is displaced with the Rig pumps The rubber plugs located in the cementing head are then released to displace and hold cement in place giving to the operator the confirmation of casing being properly cemented


HAZARD

HAZARD SHEET NR.

Mixing cement

Cement / cement additives

9 –10

Pumping cement

Chiksan lines and high pressure pumping

17 –19

Monitoring return

Insufficient mud weight – Mud losses

93 - 94

Bump plug and pressure tests

Pressure test hazard

18



Date 09/07/11


3.3.28 SET SLIP AND SEAL ASS. Y ACTIVITY

SET SLIP AND SEAL ASS.Y

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Tool Pusher , Driller, Ass. Driller, Derrick man, Floormen

JOB DESCRIPTION The Seal assembly is a rubber packer - slip that is installed inside the casing spool around the casing The seal assembly seal off the annulus and keep the casing weight The casing weight itself energies the rupper packer Pressure test is performed to verify the integrity of the packer


HAZARD

HAZARD SHEET NR.

Lifting and holding seal assy

Lifting and carrying

30

Hand tools

Hand tools

59

Lowering the seal assy

Hand tools

59

Setting slips and seal assy

Airwinch

28

Setting weight down or seal assy

Drawwork

63

Pressure testing seal

Pressure testing

18



Date 09/07/11


3.3.29 WORK IN CELLAR DECK OR SUBSTRUCTURE

ACTIVITY

WORK IN CELLAR DECK OR SUBSTRUCTURE

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02


JOB DESCRIPTION Working into cellar deck or substructure require particular attention for wet and slippery surface, for very enclosed space Poison and explosive gases can be present Heavy equipment is present Cellar work is normally performed in cramped and enclosed positions Heavy work such as connecting casing spools and nippling up BOP is performed in the cellar deck Substructure work are normally performed at height All racking, moving, connection and disconnection operations performed in the BOP system and lines are done in the cellar


HAZARD

HAZARD SHEET NR.

Oil and gas in the cellar

Oil and gas on surface

1

H2S in the cellar

H2S

7

Slippery surfaces

Slippery / untidy surfaces

81

Moving and lifting heavy equipment

Heavy equipment

80

Lifting equipment

Airwinch / drawwork

Hand tools

Hand tool

59

Function / pressure test BOP

Work on BOP / Cellar hazard

80

28 - 63



Date 09/07/11


3.3.30 INSTALL CASING HEAD HOUSING

ACTIVITY

INSTALL CASING HEAD HOUSING

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Tool Pusher, Driller, Ass. Driller, Derrick man, Floormen

JOB DESCRIPTION After the first casing is cemented the casing head housing have to be installed Casing clamp is normally placed at cellar bottom level to hold the weight of the casing during the welding or screwing of the casing head housing If the casing head is screwed then the last joint is to be prepared unscrewing the coupling Such operation can be performed at Rig floor level or on well head platform Once Casing head is installed must be tested prior the installation of BOP


HAZARD

HAZARD SHEET NR.

H2S on well head platform

H2S

7

Slippery surfaces


81

Moving / fitting heavy equipment

Moving heavy equipment

60

Lifting equipment

Airwinch / drawwork

Hand tools

Hand tool

28 – 63

59



Date 09/07/11


3.3.31 INSTALL BOP

ACTIVITY

PERSONNEL INVOLVED

INSTALL BOP

DATE 31.01.2007

REV.02

Tour Pusher, Driller, Ass. Driller, Derrick man, Floormen

JOB DESCRIPTION BOP is normally set back inside the substructure prior to be installed Through special winches BOP is moved and lifted and positioned as required The BOP is the bolted or clamped on top of the casing housing Hydraulic control lines are connected and function tested. BOP is then pressure tested During the various casing phases Bop is unbolted and lifted to allow the installation of relevant casing spools BOP is extremely heavy. Care should be adopted during moving and lifting operations


HAZARD

HAZARD SHEET NR.

H2S on well head platform

H2S

7

Slippery surfaces


81

Moving / fitting heavy equipment

Moving heavy equipment

60

Lifting equipment

Airwinch / drawwork

Hand tools

Hand tool

Function and pressure testing

Pressure testing, Bop control lines, hydraulic equipment

28 – 63

59

18 –22 - 75



Date 09/07/11


3.3.32 TEST BOP

ACTIVITY

PERSONNEL INVOLVED

TEST BOP

DATE 31.01.2007

REV.02

Tool Pusher, Driller, Ass. Driller, Derrick man, Floormen

JOB DESCRIPTION The BOP is a special equipment which is used to work as an emergency device used to control a well Rams and packers which are part of the BOP stack are closed around the drill pipes or casing to isolate the well from surface Each time the BOP is installed it must be tested Bop must be tested routinely once every two week Pressure test is done at high pressure taking into consideration maximum pressure resistance of equipment and maximum pressure expected from formation to be drilled Small test pump is normally used to pressure test the BOP stack Leak of pressure or the hydraulic oil used to control the BOP function can cause injury to personnel


Function and pressure testing

HAZARD Pressure testing, Bop control lines, hydraulic equipment

HAZARD SHEET NR.

18 – 22 – 75



Date 09/07/11


3.3.33 LEAK OFF TESTING

ACTIVITY

PERSONNEL INVOLVED

LEAK OFF TESTING

DATE 31.01.2007

REV.02

Tool Pusher, Tour Pusher, Driller

JOB DESCRIPTION Leak off test (L.O.T) is normally performed at beginning of a new drilling phase once the rat hole and 1 Mt. of new formation have been drilled out LOT is made to determine the Maximum safe mud gradient allowed, information that is to be kept into consideration if well control operations have to be adopted Mud is normally conditioned to be uniform and then pressure is applied with BOP closed around the drill pipe to record the value at which the formation start taking mud Losses can be induced if test is not performed accurately Test is performed with cementing unit for better accuracy of volumes pumped and pressure reading Data obtained are then worked out to obtain the value of mud gradient allowed art casing shoe Some time a FIT Formation integrity test is performed. Is normally preferred because is not causing loss to be induced in the formation KEY SAFETY CONSIDERATIONS

HAZARD

Pressure testing

Pressure testing, Bop control lines, hydraulic equipment

Starting losses

Mud losses

HAZARD SHEET NR.

18 – 22 – 75

93



Date 09/07/11


3.3.34 STAB KELLY COCK / GRAY VALVE

ACTIVITY

STAB KELLY COCK / GRAY VALVE

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Driller, Ass. driller, Derrick man, Floormen

JOB DESCRIPTION Sometime the well can flow up the drilling string This may happen when the kelly is removed during tripping or during pipes addition To stop the flow a kelly cock or a gray valve have to be stabbed on top of the pipe, screwed tight and then the valve closed Moving the kelly cock over a well flow can be very difficult Often another valve is placed above the Kelly cock ( gray valve) and used as a float valve to allow: the string to be run into the hole and circulation trough the string. If string is run into the hole kelly cock is to be opened


HAZARD

HAZARD SHEET NR.

H2S in the well

H2S

7

Gas or oil in the well

Oil and gas at surface

1

Lifting equipment


30

Stabbing the kelly cock

Kelly

65

Kelly cock closing tool

Hand tools

59



Date 09/07/11


3.3.35 MIX AND PUMP KILL MUD

ACTIVITY

PERSONNEL INVOLVED

MIX AND PUMP KILL MUD

DATE 31.01.2007

REV.02


JOB DESCRIPTION Kill mud is a mud at high density which is used normally for emergency use to control well flow, particularly for shallow gas It allow the control of flow that is dangerous for many reasons: because of presence of oil and gas , can be poisonous (H2S presence) The kill mud is normally mixed and kept in reserve tank It is made of barite and bentonite Particular care should be taken during process preparation and storage


HAZARD

HAZARD SHEET NR.

Mixing kill mud

Chemical – Caustic soda – crane – crane

Shallow gas

Shallow gas

Well flows

Insufficient mud gradient

94

Gas to surface


1

8 – 12 - 26 - 27 7 – 95



Date 09/07/11


3.3.36 HANDLE RFT SAMPLES

ACTIVITY

HANDLE RFT SAMPLES

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Driller, Ass. driller, Derrick man, Floormen, Logging crew

JOB DESCRIPTION On exploratory well where a new reservoir is found is normal to collect samples of oil and gas ( RFT samples) The tool is a special cylinder that is run in the hole and trap at bottom conditions sample under pressure Once the tool is recovered at surface the samples are collected Particular care should be taken handling the tool because of presence of gas, flammable material, liquid under high pressure , H2S Only the logging crew can operate on the tool


HAZARD

HAZARD SHEET NR.

Pressure vessels

Reservoir samples

6

Explosive and combustible material


1

H2S in chambers

H2S

7

Handling and storage of samples

Reservoir samples

6



Date 09/07/11


3.3.37 RIG UP FOR LOGGING

ACTIVITY

PERSONNEL INVOLVED

RIG UP FOR LOGGING

DATE 31.01.2007

REV.02


JOB DESCRIPTION Electrical logging are normally performed at end of well and during particular phases to collect reservoir data needed to measure the properties of the formation drilled and planning the well Electrical logging are performed through special electric tools which are run with electric wire cable which is run into the well by means of sheaves that are placed into the Rig floor on elevator attached to the travelling block Some tool contain radioactive sources Logging operators are in charge to perform the entire operation


HAZARD

HAZARD SHEET NR.

Sheave in the elevator


29

Bottom sheave

Electrical logging cable

72

Cable over the catwalk


72

Picking up and lay down tools

Logging cable

72

Radioactive sources

Radioactive sources

32



Date 09/07/11


3.3.38 WIRELINE LOGGING

ACTIVITY

PERSONNEL INVOLVED

WIRELINE LOGGING

DATE 31.01.2007

REV.02


JOB DESCRIPTION Electrical logging are normally performed at end of well and during particular phases to collect reservoir data needed to measure the properties of the formation drilled and planning the well Electrical logging are performed through special electric tools which are run with electric wire cable which is run into the well by means of sheaves that are placed into the Rig floor on elevator attached to the travelling block Some tool contain radioactive sources Explosive guns can also be run to perforate casing prior production. Silence radio must be observed Logging operators are in charge to perform the entire operation


HAZARD

HAZARD SHEET NR.



29

Bottom sheave


72



72


Logging cable

72

Radioactive sources

Radioactive sources

32

Explosives handling

Explosives

33

Crane of crane hitting cable

Crane and crane

26 – 27



Date 09/07/11


3.3.39 LOGGING WITH DRILL PIPES

ACTIVITY

LOGGING WITH DRILL PIPES

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02


JOB DESCRIPTION Electrical logging on horizontal wells are normally performed using drill pipes. Electrical logging are performed through electric tools which are run with drill pipe and trough a special sub the electric wire cable is run into the drill pipes and connected to the electrical tools. The cable is then strapped around the drill pies and run into the hole with drill pipes. Sheaves that are placed into the Rig floor on elevator attached to the travelling block Some tool contain radioactive sources Explosive guns can also be run with drill pipes to perforate casing prior production. Silence radio must be observed Logging operators and crew must closely conduct and monitor the operation to avoid injuries.


HAZARD

HAZARD SHEET NR.



29

Bottom sheave


72



72


Logging cable

72

Radioactive sources

Radioactive sources

32

Explosives handling

Explosives

33

Crane of crane hitting cable

Crane and crane

26 – 27



Date 09/07/11


3.3.40 STRIPPING OVER LOGGING CABLE

ACTIVITY

STRIPPING OVER LOGGING CABLE

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Driller, Ass. driller, Derrick man, Floormen, Logging operators

JOB DESCRIPTION Loggin tools sometime become stuck into the hole. If so happen is necessary to carry out fishing operation with use of fihing tool run with drill pipes The string is run over the logging cable which is cut and fitted in the derrick above the stabbing board Once the fish is reached and grabed the wire is pulled till it break at the weak point then the string is pulled out and tools retrieved at surface


HAZARD

HAZARD SHEET NR.

Top sheave


29

Cable handling

Logging cable

72

Threading the cable

Working at height

77

Retrieving broken cable

Logging cable

72

Radioactive sources

Radioactive sources

32



Date 09/07/11


3.3.41 CORE RECOVERY

ACTIVITY

PERSONNEL INVOLVED

CORE RECOVERY

DATE 31.01.2007

REV.02

Driller, Ass. driller, Derrick man, Floormen, Coring operators

JOB DESCRIPTION Most coring is performed in the oil or gas reservoir Core sample may contain flammable materials ( oil and or gas ) and poisonous gas ( H2S) Handling core barrels special tools have to be used Core barrel and core inner barrel are heavy and difficult to be handled Core barrel it may contain trapped pressure Core boxes are heavy and particular care is needed for transport Core cutting operation are dangerous


HAZARD

HAZARD SHEET NR.

Presence of H2S

H2S - Core sample

7/5

Hand tools

Hand tools

59

Jammed core


29

Trapped pressure

Core samples

5

Carrying cores


30

Oil and gas from core samples

Core samples

5



Date 09/07/11


3.3.42 SIDEWALL CORE GUN

ACTIVITY

SIDEWALL CORE GUN

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Driller, Ass. driller, Derrick man, Floormen, Logging operators

JOB DESCRIPTION Is performed with use of special logging tool ( CST) that fire bullets and through special small cylinders take a small core samples at different depth The tool is run and activated with electric wire line Bullets can be lost in hole Radio silence must be observed while using the CST tool


HAZARD

HAZARD SHEET NR.

Radio silence

Explosives

33

Electrical storm

Electric storm

39

Cable and sheav

Electric logging cable

72

Moving the gun of truck from catwalk

Crane

27



Date 09/07/11


3.3.43 TEST WELL

ACTIVITY

PERSONNEL INVOLVED

TEST WELL

DATE 31.01.2007

REV.02


JOB DESCRIPTION Well testing is sometime performed on deep exploration wells If logging performed shows good results test will be made Well testing is normally run after the liner is being run and perforated and wellhead is installed. Sometime open hole test are made prior to perform the liner run operation The well may it flow spontaneously or Nitrogen is needed for artificial lift. During well test oil and gas are normally brought at surface and burned out Some H2S can be also present Leaks of oil or gas can or ignite explosions Particular care is to be made once well testing is performed


HAZARD

HAZARD SHEET NR.



1

H2S production

H2S

7

Igniting gas and oil

Fire sources

42

Perforating

Explosives

33

Liquid nitrogen

Liquid nitrogen

34

Heat during testing

Hot surface materials

35



Date 09/07/11


3.3.44 RUN COMPLETION

ACTIVITY

PERSONNEL INVOLVED

RUN COMPLETION

DATE 31.01.2007

REV.02

Driller, Ass. driller, Derrick man, Floormen , Completion crew

JOB DESCRIPTION A completion is run when the well has been found productive The well is completed by running a series of packer and valves needed to control the flow with a string of tubing Wire line operation are also performed to ensure tubing gauges , functionality of bottom valves and to place safety plug needed to isolate the string during running operation and emergency Special tools are used as well as particular equipment which normally is run with the Completion crew Pressure testing is also performed to be sure that no leaks are present in the flowing string Some time TCP gns are run into the tubing string to perforate the selected casing section Wellhead and relevant valves are installed at the end of the completion operation after removal of BOP equipment and installation of relevant safety valves .


HAZARD

HAZARD SHEET NR.

Organising tubing

Tubing on pipe rack

25

TCP guns if present

Explosives

33

Tong slips and elevators

Tong slips and elevators

67 to 70

Handling equipment


89

Wireline operations

Wire line / sandline

66

Pressure testing

Pressure testing

18



Date 09/07/11


3.3.45 PERFORM ACID JOB

ACTIVITY

PERSONNEL INVOLVED

PERFORM ACID JOB

DATE 31.01.2007

REV.02

Driller, Ass. driller, Derrick man, Floormen , Acidizing crew

JOB DESCRIPTION Acid job is normally done at end of well to wash out the formation matrix and allows a better flow inside the casing and therefore facilitate the recovery of the oil or gas contained in the formation Hydrochloric acid is pumped directly into the tubing or by means of coil tubing which is run inside the tubing string Acid is very dangerous because is corrosive and also release hydrogen gas which explode Acid is pumped through chiksan lines which must be kept in good condition Special care should be taken during acid operation to avoid spillage


HAZARD

HAZARD SHEET NR.

Hydrochloric acid

Hydrochloric acid

14

Chiksan lines

Chiksan lines

17

Pressure testing

Pressure testing

18

Disposal of acid

Dangerous waste

46



Date 09/07/11


3.3.46 DISPLACE WELL

ACTIVITY

PERSONNEL INVOLVED

DISPLACE WELL

DATE 31.01.2007

REV.02


JOB DESCRIPTION During drilling operation the well is circulated with different type of fluid starting from normal water when drilling surface holes down to brine used as a completion fluid It may happen that mud need to be displaced because of changing of mud gradient, rheology, setting casing etc..


HAZARD

HAZARD SHEET NR.

Fluid losses

Losses

93

Well kick


94

Dumping / disposal of the displaced liquid

Dangerous waste

46



Date 09/07/11


3.3.47 GRAVEL PACKING

ACTIVITY

PERSONNEL INVOLVED

GRAVEL PACKING

DATE 31.01.2007

REV.02

Driller, Ass. driller, Floormen

JOB DESCRIPTION When the well is pumped , the produced oil is contaminated with sand grains from the formation. This sand can damage tubing and can also causes damage to the pump and other equipment. Gravel packing is a process done to stop production of formation sand by placing long steel screens in the reservoir and pumping special size and sharp gravel or sand around the outside of the screens.


HAZARD

HAZARD SHEET NR.

Non standard equipment: screens / packers.


89

Perforating: TCP handling

Explosion

33

Chicksan lines: connection, check wire, support.

Chicksan lines

17

Pressure testing: crew clear.

Pressure testing

18

Pumping gravel: high pressures


19

Losses: fluid losses during gravel pack, have adequate reserves.

Mud losses

93



Date 09/07/11


3.3.48 PULL OUT OLD COMPLETION

ACTIVITY

PULL OUT OLD COMPLETION

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Driller, Floor crew

JOB DESCRIPTION When the well requires a work over it is necessary before all the operations take out the production string and kill the well The Rig is then moved over the well, the Xmas tree is removed and BOP fitted to the well head. Then old completion pulled out. The completion may be damaged and possibly stuck. This mean that the well was not properly killed. The well could still contain oil and gas and some pressure. All crew need particularly alert during removal of an old completion.


HAZARD

HAZARD SHEET NR.

Fire / explosion.


1

Poisoning

H2S presence

7

Tripping too fast and swab in well

Swabbing

92

Open up well and losses start

Losses

93

Oil spill on floor

Slippery / untidy

81



Date 09/07/11


3.3.49 STIMULATED WELL

ACTIVITY

PERSONNEL INVOLVED

STIMULATED WELL

DATE 31.01.2007

REV.02

Driller, Crew

JOB DESCRIPTION If the well is not producing enough oil it could be stimulated by pumping in to it acid.


HAZARD

HAZARD SHEET NR.

Miss – handling, storage, spillage, disposal.

Hydrochloric Acid

14

Miss-handling, mixing chemicals if not mixed on site.

Chemicals

12

Connection, check wire, support.

Chicksan lines

17

Crew alla clear during dumping

Hydrochloric acid Dangerous waste

Fire , spillage hazard


14 - 46 1



Date 09/07/11


3.3.50 MILLING

ACTIVITY

PERSONNEL INVOLVED

MILLING

DATE 31.01.2007

REV.02

Drillers and drilling crew

JOB DESCRIPTION Milling is something performed when fishing for tools or drill string lost in the hole If the top of the lost equipment is rough, it is milled down flat so it can be more easily caught Milling produces a lot of sharp steel filings that easily cut crew working at the shakers


HAZARD

HAZARD SHEET NR.

Handling mills


89

String stuck or suddenly rotates to left

Strored energy

91

Crew at shaker cut

Sharp edges

96

Gas and oil behind casing


94

Losses behind casing

Mud losses

93



Date 09/07/11


3.3.51 CUT TUBULAR

ACTIVITY

PERSONNEL INVOLVED

CUT TUBULAR

DATE 31.01.2007

REV.02

Tour Pusher, Drilling crew, logging crew

JOB DESCRIPTION The drilling string and tubing are sometimes cut when they are suck and cannot be pulled out. Special logging tools and explosives are used to verify where the string id free and then after cut operation is done the string is retrieved at surface


HAZARD

HAZARD SHEET NR.

Explosive Handling

Explosive

33

Chemical cutter

Chemical

15

Handling the logging

Electric

72



Date 09/07/11


3.3.52 SQUEEZE CEMENT

ACTIVITY

PERSONNEL INVOLVED

SQUEEZE CEMENT

DATE 31.01.2007

REV.02

Tour Pusher, Drilling crew, Cementing crew

JOB DESCRIPTION Cement queeze job is sometimes required to plug hole or to carry out a remedial job where primary job has failed Small amount of cement is prepared and pumped into the hole and squeezed into the formation by means of applying pressure and closing the BOP Packer is also used run on the string to isolate the upper pipe of pie avoiding also the string being stuck into the hole Cement mixing can be dangerous due to presence of chemicals


HAZARD

HAZARD SHEET NR.

Prepare mix water

Poisonous chemicals

9

Mixing the cement

Cement and pumping at high pressure

Chiksan lines

Chiksan

17

Dumping excess of cement

Dangerous waste

46

10 - 19



Date 09/07/11


3.3.53 CUT AND REMOVE CASING

ACTIVITY

CUT AND REMOVE CASING

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Tour Pusher, Drilling crew, Cementing crew

JOB DESCRIPTION Casing are cut normally when well is abandoned The cutting operation are made with use of drill pipes and a special tool ( cutter ) which is lowered at certain depth and via hydraulic force open the Knives which via rotation perform the casing cut Once cut has been made the casing string is retrieved and joint are laid down to the pipe rack Operation is not often conducted on site and nned particular attention

HAZARD

HAZARD SHEET NR.

Handling casing knives


89

String getting locked up

Stored energy

91

Metal burrs from casing cutting

Sharp edges

96

Gas or oil behind the casing


94

Losses behind the casing

Mud losses

93

Breaking and laying out the casing

Slips, elevators and tong hazard


67 to 70



Date 09/07/11


3.3.54 TOP DRIVE OPERATIONS

ACTIVITY

TOP DRIVE OPERATIONS

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

ToolPusher, Drilling crew

JOB DESCRIPTION

The Top drive system is utilised instead of rotary table and kelly to drill out formation using stands of drill pipes which are normally picked up and stacked into the derrick at beginning of activity. Use of top drive allows a better control of the drilling activities and allows reaming operations while circulating in a safe manner. It allows also, in case of pipe being stuck, a better controls of jarring operations. The main advantage of Top drive system is due to reduce connection times and improved safety by means of hydraulic torque tool and presence of safety devices ( kelly cocks ) which are installed on the main shaft and hydraulically operated thus allowing the connection at any time at any height ( most important in case of kick through the drill pipes) reducing risks to personnel. He is connected to hydraulic and air power units via high pressure hydraulic hoses and air hoses, mud is normally pumped through it via Rotary hose connected at stand pipe manifold. The top drive system is a rotating , hydraulic and air operated tool and as a such it may be hazardous , routine inspections and greasing operation have be carried on height. While drilling with top drive the following risks should be taken into consideration:


HAZARD

HAZARD SHEET NR.

Pressure testing of Top drive safety valves

Pressure testing

18

High pressure circulation through it


19

Air compressed equipment or hoses damages or failures

Compressed air

20

Loose or damaged part of top drive falling down


29

Rotation of pipes which may cause injury ,

Rotating equipment

53

Hydraulic hoses and devices got damaged , hydraulic mechanism

Hydraulic equipment

75

Working at height for inspection and maintenance

Working at height

77



Date 09/07/11


3.3.55 RIG SKIDDING

ACTIVITY

PERSONNEL INVOLVED

RIG SKIDDING

DATE 31.01.2007

REV.02

Tour Pusher, Driller, Floormen, Electrician, Mechanic

JOB DESCRIPTION

It is possible to move the drilling module (cantilever) for transversally and longitudinally. Such permits to drill many wells on the same pre-installed template. Main swabs run on two welded beams on the template frame, while the secondary swabs run on the two beams belonging of the rig substructure. Such operation should be repeated up to it arrives at the center of the well. Before skidding starts, it needs to control that all hydraulic and pneumatic connections are disconnected, while the electrical wires must be positioned on the arm, joint with the rig moving. BOP must be lifted, shifted by one side and, finally, hanged by two tackles. Riser even must be lifted, so the extreme side is lifted respect the well plane and hanged by the block. The old slot must be covered by its original sheet. Cross deck must be removed or hanged by the crane. It is also important to control that no object can fall or be unhooked; causing damages to persons and tools. If pipe stands and drill collars are stowed into the derrick, it should tie its with ropes or chains. During the skidding, flow line will be hanged by the crane and, afterwards, adapted on the new position. This operation will be controlled by all crew, who will also verify the several phases, making sure of good result.


HAZARD

Equipment loading, moving and unloading operation

Lifting heavy equipment Crane

Hydraulic hoses and devices got damaged , hydraulic mechanism

Hydraulic equipment

HAZARD SHEET NR.

60 26 27 / 28 75

Doc. N° PN3-OD-SC-001 PERRO NEGRO 3 OFFSHORE DRILLING SAFETY CASE HAZARD SHEET

Rev. 01

Date 22.01’10

Page 88 of 188

3.3.57 TRANSFER OF PERSONNEL BY BASKET

ACTIVITY

TRANSFERT OF PERSONNEL BY BASKET

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Deck Officer, Crane operator, Roustabout

JOB DESCRIPTION Transfer of personnel to and from the Platform can only be done with approved personnel basket when use of helicopter is impossible. The Master or the person authorized by him shall supervise the transfer operation. The Master is responsible for condition, storage, maintenance and testing of the basket, as well as documentation of transfer and tests and he will check its condition before using. Any transfer of personnel shall only take place when there is good visibility and adequate illumination, and only when the weather conditions permit a safe transfer, unless transfer is necessary with regard to the safety of the personnel or the Platform. It shall always be possible for the Crane Operator to see the personnel to be transferred, start and landing area included. The personnel basket shall not be used by more than four persons at any time, and shall be clearly marked accordingly. Cranes and tools used shall have valid certificates and be in good technical condition. Before the transfer operation takes place, the start and landing area for personnel basket shall be cleared and free from obstructions, allowing sufficient space for a safe operation of the personnel basket. Containers’ top, stacks of drilling pipes or casings shall not be used as a place for starting and landing. The Deck Foreman, the Crane Operator, and the person in charge of the transfer operation shall be in direct radio contact with each other from before the personnel basket is lowered until the transfer is completed. Personnel shall have sufficient instruction concerning transfer operation before it takes place. The Deck Foreman shall instruct personnel that are going to be transferred about the operation. In order to avoid the crane hook injuring persons using the personnel basket, a sling with sufficient length below the hook must be used. During any transfer, personnel shall be equipped with an approved lifejacket. The personnel being transferred shall stand only on the ring outside the ropes of the personnel basket, and shall grip the ropes firmly with both hands. The centre of the basket is intended for light hand luggage only. The personnel basket must not be used during the night (only in emergency is allowed) and to make works at height. Safety belt is advisable but not compulsory. The personnel basket shall be maintained and stored in such a manner that it is ready for use at any time.


HAZARD

HAZARD SHEET NR.

Using incorrect lifting equipmen

Crane,Slings, Shackles Hooks, Chains

26 / 27

Safety devices and lifting equipment not in good working condition


26 / 27


Rev. 01

Date 22.01’10

Page 89 of 188

3.3.58 SHIPMENT AND DISCHARGE FROM SUPPLY VESSEL

ACTIVITY

SHIPMENT AND DISCHARGE FROM SUPPLY VESSEL

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Deck Officer, Tour Pusher, Crane operator, Roustabout

JOB DESCRIPTION Shipment and discharge of materials from the supply vessel is carried out by the platform. The operation’s chief will give instructions to the crane operator about the crane movements by the radio where it’s not possible to do it with conventional signs. He will decide, after control of weather and sea conditions, to begin the shipment and discharge operations. For long time of shipment/discharge, the S.V. would be anchored to the platform by mooring wire lines. He will also control that it uses lifting tools (steel and nylon ropes, bands, etc..), suitable to the draught carried out. He will always verify that this tool is certificate. Before to lift a load, it will make sure of the real weight; such value would be assured. Crane operator will achieve the chief’s instructions, trying to make sure of people and materials. It will assure that, when the draught (and release) acts on the S.V., nobody has to be close. The chief will avoid fast movements of the crane pole, which could cause dangerous load swings. He will also control, together the responsible, that lifting tools are in order and certificates. KEY SAFETY CONSIDERATIONS

HAZARD

HAZARD SHEET NR.


26 / 27

Using incorrect lifting equipment Safety devices and lifting equipment not in good working condition Overloading the crane or carry out lifting operations in slopin


Rev. 01

Date 22.01’10

Page 90 of 188

3.3.59 SHIPMENT AND DISCHARGE OF LIQUIDS AND DUST

ACTIVITY

SHIPMENT AND DISCHARGE OF LIQUIDS AND DUST

PERSONNEL INVOLVED

DATE 31.01.2007

REV.02

Deck Foreman, Tour Pusher, Crane operator, Derrickman, Roustabout, Mechanic JOB DESCRIPTION

Shipment and discharge of liquids (diesel, fresh water, drilling water) and dust (cement, barite, bentonite) from the supply vessel is carried out by hoses at low pressure, joined with Weco connections. Each product, to take on board, has its hose. For operative requirements, there are two manifolds on the main deck (in diametrical opposition) where two set of hoses are there, separated by throttle-valves. Hoses have to be protected to the free end with the Weco’s plugs, because it is necessary to avoid unintentional outlets, which can cause difficult situations for the environment. Each ones will have a lifting double sling (certificates), connected to a safety collar. The operation’s chief will wait the ok sign of the various departments (mech., drilling, etc.) before to begin the shipment/discharge. He will control that the hoses are correctly connected and anchored to the S.V. He will decide, after control of weather and sea conditions, to begin the shipment and discharge operations. For long time of shipment/discharge, the S.V. will have to anchor to the platform by mooring wire lines. The mechanician (for liquids) and the Tour Pusher or Derrickman (for dust) will control, with their tools (drills, manometers, levels, etc.), the load and they will give the advise to the responsible of the operations. Carried out the shipment/discharge operations, it will assure, before to recover the hose, that the line is without liquid or dusty residues, blowing air inside before disconnect. Crane operator will achieve the chief’s instructions, trying to make sure of people and materials. It will assure that, when the draught (and release) acts on the S.V., nobody has to be close. The chief will avoid fast movements of the crane pole, which could cause dangerous load swings. He will also control, together the responsible, that lifting tools are in order and certificates. KEY SAFETY CONSIDERATIONS

HAZARD

HAZARD SHEET NR.


26 / 27

Using incorrect lifting equipment Safety devices and lifting equipment not in good working condition


Rev. 01

Date 22.01’10

Page 91 of 188

3.4

HAZARD SHEETS

PHASES OF OCCURENCE

During drilling , work-over, testing, well control operations and end of cementing job

1

REV.02

N°

DATE 31.01.07

Rig floor Mud tank area Cellar

AREA OF INTEREST

Electrical devices Cutting Torch Machinery Tools

MACHINERIES AND EQUIPMENT

All personnel

PERSONNEL INVOLVED

Poor or faulty pipes, tanks containing oil or gas Failure to use appropriate or clean PPE

Spillage of oil

Presence of Flames, spark or heat to ignite oil and gas causing explosions

POTENTIAL HAZARD

OIL AND GAS AT SURFACE

LOW

X

X

X

MEDIUM

X

HIGH

RISK EVALUATION

• No Hot work while gas or oil are at surface • Hot work shall be performed only by hot work permit • Gas test shall be performed before starting the operation and shall be performed periodically • Portable gas tester shall be calibrated before starting the operation • Fire watchman shall be present during operation • Fire extinguisher shall be available in the location • Training of personnel regarding “Welding and cutting safety rules”, “fire prevention” and “fire fighting” • Perform periodical fire drills • Gas test before any Hot work • Handling the spilled oil only using proper P.P.E.: Rubber gloves, Rubber boots, Safety glasses, Safety helmet • Proper handling and storage of oil and gas • Wear proper and clean PPE

TO BE ADOPTED

Rubber gloves Low

Low

Low

Regular PPE

PROTE C. EQUIPM

Low

FINAL RISK EVALUATION

HAZARD CONTROLS

SHEET NR. 1

PHASES OF OCCURENCE

All times handling diesel oil or during permanence in areas where diesel oil is present

1

REV.02

N°

DATE 31.01.07

Diesel tank area Generators Vehicles Refuelling area

AREA OF INTEREST

Electrical devices Cutting Torch Source of ignition Machinery Tools


All personnel

PERSONNEL INVOLVED

X

X

X

Poor or faulty pipes and tanks containing diesel oil

Skin contact

MEDIUM

X

HIGH

RISK EVALUATION LOW

Spillage of diesel oil

Presence of Flames, spark or heat to ignite diesel oil fumes or gasoil causing explosions

POTENTIAL HAZARD

DIESEL OIL

in area • No Hot work where gasoil is present • Hot work shall be performed only by hot work permit • Training of personnel regarding “Handling and storage of hazardous substance”, “Welding and cutting safety rules”, “Fire prevention and fire fighting” • Fire extinguisher shall be available in the area • Gas test before any Hot work • Handling the spilled diesel only using proper P.P.E.: Rubber gloves, Rubber boots, Safety glasses, safety helmet • Proper handling and storage • Waste oil drum to dispose of oil spill • Do not clean Casing or Pipes with diesel oil • Correct tools/material for work • Wear proper PPE

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 2

Rubber gloves

Regular PPE

EQUIPM

PROTEC.

PHASES OF OCCURENCE

Transfer and storage operations

1

REV.02

N°

DATE 31.01.07

Suuply Vessel Diesel tank area Generators Refuelling area

AREA OF INTEREST

Transfer Pumps Isolation valves Fuel oil filters


All personnel

PERSONNEL INVOLVED

X

X

X

Poor or faulty pipes,transferring hoses, and tanks containing diesel oil Skin contact Incorrect type of operation of fuel oil storage and handling equipment

MEDIUM

X

LOW

X

HIGH

RISK EVALUATION

Spillage of fuel oil

Presence of Flames, spark or heat to ignite diesel oil fumes or gasoil causing explosions

POTENTIAL HAZARD

FUEL OIL

• No Hot work in area where fuel oil is present • Hot work shall be performed only by hot work permit • Training of personal regarding “Handling of hazardous substances”, “Welding and cutting safety rules”, “Fire prevention and fire fighting” • Fire extinguisher shall be available in the area • Gas test before any Hot work • Handling the spilled diesel only using proper P.P.E.: Rubber gloves, Rubber boots, Safety glasses, safety helmet • Proper handling and storage • Waste oil drum to dispose of oil spill • Wear proper PPE • Correct tools/material for work • Proper operation and maintenance to be carried out by trained and qualified personnel

TO BE ADOPTED

Low

Low

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 3

Rubber gloves

Regular PPE

PROTE C. EQUIPM

1

N°

REV.02

Drilling, milling operations

PHASES OF OCCURENCE

DATE 31.01.07

Hand tools

AND EQUIPMENT

OF INTEREST

Shale shaker Mud Centrifuges Waste pit

MACHINERIES

AREA

Sample catcher Mud tester

INVOLVED

PERSONNEL

Corrosive mud additives

Hidden sharp material contained in the samples

Release of poisonous gas during sample collection

POTENTIAL HAZARD

CUTTING SAMPLES

X

LOW

X

MEDIU M

X

HIGH

RISK EVALUATION

• Use and proper maintenance of gas monitoring equipment • Training of personnel regarding the “Work in presence of H2S”, “Use and maintenance of BA” • Perform periodical H2S drills • BA shall be available in the area during the operations • Use of suitable tools for sample collection (spoon or scraper ) • Use of appropriate protection equipment • Use of barrier creams and appropriate skin washing after any exposure

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 4

Barrier creams

Rubber gloves

Regular PPE

PROTE C. EQUIPM

1

N°

REV.02

Coring operations

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor

AREA OF INTEREST

Core boxes Core saw Wax Gas tester


Floor crew Core catcher

PERSONNEL INVOLVED

X

X

Incorrect storage and transport of core samples causing

X

MEDIUM

HIGH

RISK EVALUATION LOW

Trapped pressure in core released during core removal causing injury

Release of poisonous gas during core recovery

POTENTIAL HAZARD

CORE SAMPLES

• Use of gas monitoring equipment and BA set during gas test • Spare BA shall be available in the area of operation • Training of personnel regar-ding “Work in presence of H2S”, “Use and maintenance of BA” • Perform periodical H2S drills • Drill hole in fibre glass to release pressure and wear appropriate PPE • Proper storage and handling. • Keep away from ignition source core sample containing oil or gas

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 5

Safety glasses

Rubber gloves

Regular PPE

PROTEC . EQUIPM

1

N°

REV.02

RFT operations

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor

AREA OF INTEREST

Storage boxes Gas tester Handling tools RFT tools


Floor crew Logging crew

PERSONNEL INVOLVED

X

Presence of poisonous gas

Incorrect handling ,storage and transport of RFT samples chambers causing

X

X

RISK EVALUATION LOW MEDIUM HIGH

Release of fluid from RFT chambers at very high pressure

POTENTIAL HAZARD

RESERVOIR SAMPLES

• Use of gas monitoring equip-ment and BA set during gas test • RFT chamber handled by trained personnel • Spare BA shall be available in the area of operation • Training of personnel regar-ding “Work in presence of H2S”, “Use and maintenance of BA” • Perform periodical H2S drills • Proper use of storage and transport boxes.

• ONLY AUTHORISED AND TRAINED PERSONNEL to be present at RFT Tool removal and unloading

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 6

BA Set

Regular PPE

PROTEC. EQUIPM

1

N°

REV.02

During drilling , work-over, testing, well control operations and end of cementing job

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor Mud tank area Cellar

AREA OF INTEREST

Gas monitoring equipment Windsock BA set Mud chemicals


All personnel

PERSONNEL INVOLVED

X

Release of H2S due to a poor mud properties

X

X


Release of H2S due to a insufficient mud gradient or due to poor quality or damaged equipment

POTENTIAL HAZARD

HYDROGEN SULPHIDE (H2S)

• Proper mud program in accordance to well design • Perform periodical H2S drills • Monitoring of mud properties and volumes • Use of material and processes adequate to contain H2S present in the produced field • Installation of wind socks in the relevant points of the Rig site • Perform periodical maintenance of BA systems • Training of personnel regarding “Work in presence of H2S”, “Use and maintenance of BA systems”, “Emergency proce-dures” • Use of equipment suitable to resist H2S attack • H2S Detection system • Routine inspection of gas detection system

TO BE ADOPTED

Low

Low


HAZARD CONTROLS

SHEET NR. 7

BA Set

Regular PPE

PROTEC. EQUIPM

1

N°

REV.02

Mud mixing operation

PHASES OF OCCURENCE

DATE 31.01.07

Mud tank mixing area Storage area

AREA OF INTEREST


Roustabout Mud engineer Derrick man

PERSONNEL INVOLVED

X

Incorrect caustic soda mixing method

Incorrect handling and storage

X

X


Damages due to contact with skin , eyes.

POTENTIAL HAZARD

CAUSTIC SODA

• Training of personnel regarding “Handling and storage of hazardous substances”, “Use and maintenance of P.P.E.” • Eyes wash station shall be available in the area • Add eye saline and antibacterial solution in the eyes wash station • The operators shall wear the following P.P.E.: safety glasses, face shield, rubber gloves, rubber boots, rubber apron, breathing protector fullface or half-face mask equipped with ABEK P3 filter • Mix caustic soda through drum crusher and not to Mixing hopper • Drums, bags to be checked for damages before handling and transportation • Material to be stored in appropriate area and marked as hazardous • Proper disposal of empty bags / drums

TO BE ADOPTED

Rubber gloves Low

Rubber boots

Face shield

Regular PPE

PROTEC. EQUIPM

Low

Low


HAZARD CONTROLS

SHEET NR. 8

1

N°

REV.02

Cementing operations

PHASES OF OCCURENCE

DATE 31.01.07

Mud tanks Cementing Unit Mixing area Storage area

AREA OF INTEREST


Cementing crew

PERSONNEL INVOLVED

Incorrect handling ,storage and disposal

Harmful , acid or alkaline and poising product that can cause illness to people

POTENTIAL HAZARD

CEMENT ADDITIVES

X

X


•

Mixing Mud tanks to be washed properly after use of chemicals

• Use of chemical is to be carried out by Cementing operators • Training of personnel regarding “Handling and storage of hazardous substances”, “Use and maintenance of P.P.E.” • Eyes wash station shall be available in the area • Add eye saline and antibacterial solution in the eyes wash station • The operators shall wear the following P.P.E.: safety glasses, face shield, rubber gloves, rubber boots, rubber apron, breathing protector fullface or half-face mask equipped with ABEK P3 filter • Drums, bags to be checked for damages before handling , use and transportation • Material to be stored in appropriate area only during cementing operation • Cement additives not to be kept at Rig site but returned to Cementing contractor • Proper disposal of empty bags / drums

TO BE ADOPTED

Low

Low


HAZARD CONTROLS

SHEET NR. 9

Contractor

Regular PPE To be provided by

PROTEC. EQUIPM

1

N°

REV.02

Cementing operations

PHASES OF OCCURENCE

DATE 31.01.07

Cementing Unit Mixing area Storage area Shaker area

AREA OF INTEREST


Cementing crew

PERSONNEL INVOLVED

X

X

Equipment failure during cementing operations

X


Incorrect venting and dumping operations

Wet cement can cause also skin irritation

Dry cement sucked into the nose , throat and chest during breathing

POTENTIAL HAZARD

CEMENT

Vent lines to be placed downwind away from Rig and personnel Equipment to be cleaned and flushed properly at job completion Proper routine maintenance on valves and lines Wash and clean shaker area, sand trap at end of cementing job

•

• •

•

•

Cement is to be handle by Cementing operators that are obliged to wear adequate PPE Personnel not involved in the operation should stay away from cementing area

•

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 10

Full face mask with P3 Filter

Regular PPE To be provided by Cement crew

PROTEC. EQUIPM

PHASES OF OCCURENCE

During Mud preparation and use

1

REV.02

N°

DATE 31.01.07

Mixing area Storage area Shale shaker

AREA OF INTEREST


Roustabout Mud engineer Derrick man

PERSONNEL INVOLVED


Damages due to contact with skin , eyes.

POTENTIAL HAZARD

CHEMICALS

X

X


•

•

•

•

•

•

•

•

•

Training of personnel regarding “Handling and storage of hazardous substances”, “Use and maintenance of P.P.E.” Eyes wash station shall be available in the area Add eye saline and antibacterial solution in the eyes wash station The operators shall wear the following P.P.E.: safety glasses, face shield, rubber gloves, rubber boots, rubber apron, breathing protector fullface or half-face mask equipped respirator with ABEK P3 filter Material to be offloaded with appropriate lifting devices ( fork-lift / crane) Training of personnel regarding “Rigging and lifting safety rules”, “Manual handling safety rules”, “Storage material safety rules” Drums, bags to be checked for damages before handling and transportation Material to be stored in appropriate area and marked as hazardous Proper disposal of empty bags / drums

TO BE ADOPTED

Low

Low


HAZARD CONTROLS

SHEET NR. 11

Plastic boots

Rubber gloves

Safety glasses

Regular PPE

PROTEC. EQUIPM

1

N°

REV.02

Painting activities

PHASES OF OCCURENCE

DATE 31.01.07

All areas Storage area

AREA OF INTEREST


Roustabout

PERSONNEL INVOLVED

X X


X

Failure to wear correct PPE Failure to use correct painting methods

X


Use of paint containing solvent

POTENTIAL HAZARD

PAINT

Paint and thinners must be stored in the paint locker in a no smoking area. Paint not to be applied in very hot surfaces •

•

Painters work areas must have good ventilation

Training of personnel regarding “Handling and storage of hazardous substances”, “Use and maintenance of P.P.E.” Eyes wash station shall be available in the area Add eye saline and antibacterial solution in the eyes wash station The operators shall wear the following P.P.E.: safety glasses, face shield, rubber gloves, rubber boots, rubber apron, breathing protector fullface or half-face mask respirator with ABEK P3 filter All ways wear adequate PPE •

•

•

•

•

•

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 12

Safety glasses Rubber gloves

Regular PPE Dust mask

PROTEC. EQUIPM

PHASES OF OCCURENCE

Acid job and chemical washing operations

1

REV.02

N°

DATE 31.01.07

Rig floor Acidizing unit

AREA OF INTEREST


All personnel

PERSONNEL INVOLVED

Unexpected gas bubbling and spurting causing acid to splash

Failure to wear PPE

Failure to follow line flushing procedures

Incorrect acid handling leading to contact

Incorrect storage of hydrochloric acid

POTENTIAL HAZARD

HYDROCHLORIC ACID

X

X

X

X

X


Correct PPE to be worn all times Definition of area of operation All personnel use P.P.E.: safety glasses, face shield, rubber gloves, rubber boots, rubber apron, breathing protector full-face or half-face mask equipped with ABEK P3 filter • • •

•

•

•

•

•

•

•

Acid to be stored in plastic lined containers Training of personnel regarding “Handling and storage of hazardous substances”, “Use and maintenance of P.P.E.” Eyes wash station shall be available in the area Add eye saline and antibacterial solution in the eyes wash station The operators shall wear the following P.P.E.: safety glasses, face shield, rubber gloves, rubber boots, rubber apron, breathing protector fullface or half-face mask respirator with ABEK P3 filter Only authorised and trained personnel to handle acid equipment All line to be flushed with water at job completion. Acid to be neutralise with caustic soda or soda ash •

TO BE ADOPTED

Low

Low

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 13

Rubber safety boots

Rubber gloves

Safety glasses

Regular PPE Full face mask

PROTEC. EQUIPM

PHASES OF OCCURENCE

Pipe cutting operations

1

REV.02

N°

DATE 31.01.07

Rig floor Logging unit

AREA OF INTEREST


Rig floor personnel

Logging personnel

PERSONNEL INVOLVED

Mishandling or spillage of bromine trifluoride

POTENTIAL HAZARD

X


CHEMICAL CUTTERS ( Bromine trifluoride)

•

•

•

•

•

•

Chemical cutting to take place only in day light hours Training of personnel regarding “Handling and storage of hazardous substances”, “use and maintenance of P.P.E.” All personnel involved in the operation shall wear all the adequate P.P.E.: full-face mask respirator with ABEK P3 filter, acid proof apron, acid proof boots, acid proof gloves Emergency Anti-chemicals shower and eyes wash station shall be available as close as possible to the operations area Only logging crew to be present during handling, operating and Rigging down of relevant tool Return to normal operation is to be authorised by the Tool Pusher

TO BE ADOPTED

Low


HAZARD CONTROLS

SHEET NR. 14

Acid proof boots Acid proof gloves

Acid proof apron And face screen

PROTEC. EQUIPM

PHASES OF OCCURENCE

All times when engines are running

1

REV.02

N°

DATE 31.01.07

Nearby diesel engines or vehicle exhaust

AREA OF INTEREST

All engines and vehicles


All personnel

PERSONNEL INVOLVED

Allowing exhaust fumes to enter in common places ( offices, bed room , etc..) through AC’s

Operation of a petrol or diesel engine in enclosed spaces

Damage of faulty vehicles allowing gas into cabin

POTENTIAL HAZARD

EXHAUST FUMES

X

X

X


• Exhaust design ( length) and position to be evaluated in order to maintain clear from exhaust fumes the areas of work and accommodation

•

•

Engine are not to be used in enclosed spaces Proper extraction Fans and/or appropriate ventilation system in case is needed Always carry out oxygen test for safe working limit (18-20%) •

vehicles engines

Check exhaust exausts

•

regularly diesel

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 15

BA if required

Normal PPE

PROTEC. EQUIPM

1

N°

REV.02

AREA OF INTEREST

During pumping operation where Rig floor chiksan pipes are used

PHASES OF OCCURENCE

DATE 31.01.07

Hammer Check wires Shackles Air winch Slings


Floor crew

PERSONNEL INVOLVED

X

Failure to use a check wire on chiksan

Hammering or breaking chiksan with pressure inside

X

X

X


Use of damaged or corroded chiksan

Use of different mis-matching types of chiksan

POTENTIAL HAZARD

CHIKSAN LINES

• Do not use damaged or faulty chiksan • Chiksan to be check wired end properly secured • No rotary movement is to be made with chiksan lines • Bleed all pressure before breaking out lines • Area around chiksan to be cleared out while pumping • Never walk on chiksan lines under pressure • Installing proper safety signs • Specific training of personnel shall be performed regarding hazards and precautions using chiksan line

• Only green painted chiksan to be used • Yearly inspection

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 16

Standar d PPE

PROTEC. EQUIPM

1

N°

REV.02

During pressure testing operation

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor Cellar Mud pumps Cementing Unit BOP

AREA OF INTEREST

Chiksan Pressure gauges Bleed off lines Check wires Safety tapes


Tool Pusher Driller Chief mechanic

PERSONNEL INVOLVED

X

X

X

Working pressure exceeded


X


Equipment breaking during pressure test

Spray from a leak during a pressure test

POTENTIAL HAZARD

PRESSURE TESTING

• All equipment must be rated at 5,000 psi minimum • Training of personnel regarding “Safety rules for works on pressurised equipment” • Installation of safety sign “Danger: High Pressure” • Delimitation of the area by warning tape • Equipment properly inspected and maintained • No tack welding or repair of pressure equipment • Verify that all gauges are properly lined up and in good working condition • Job to be carried out only by authorised personnel • Loose chiksan to be secured • All personnel to stand well clear during the test • Bleed all pressure before breaking out lines

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

Standard PPE

PROTEC. EQUIPM

SHEET NR. 17

1

N°

REV.02

During pumping operation

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor Cellar Mud pumps Cementing Unit BOP

AREA OF INTEREST

Chiksan Pressure gauges Bleed off lines Check wires Safety tapes


Tool Pusher Driller Cementing Eng.

PERSONNEL INVOLVED

X

X

X

Working pressure exceeded


X


Equipment breaking during pressure test

Spray from a leak during a pressure test

POTENTIAL HAZARD

PUMPING AT HIGH PRESSURE

• All equipment must be rated at 5,000 psi minimum • Training of personnel regarding “Safety rules for work s on pressurised equipment” • Installation of safety sign “Danger: High Pressure” • Delimitation of the area by warning tape • Equipment properly inspected and maintained • No tack welding or repair of pressure equipment • Verify that all gauges are properly lined up and in good working condition • Job to be carried out only by authorised personnel • Loose chiksan to be secured • All personnel to stand well clear during the test • Bleed all pressure before breaking out lines

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 18

Standar d PPE

PROTEC. EQUIPM

1

N°

REV.02

Use of compressors and machinery air operated

PHASES OF OCCURENCE

DATE 31.01.07 MACHINERIES AND EQUIPMENT

Rig floor Cementing Unit All equipment Winch and machinery Koomey unit air operated Silos Engines

AREA OF INTEREST

Driller Ass. Driller Roustabout Pusher Mechanics

PERSONNEL INVOLVED

Bursting or broken hoses or pipes

POTENTIAL HAZARD

COMPRESSED AIR

X


• Shut off valves to be set properly • Bleed all pressure before breaking out lines • Secure long hoses with chains (Kelly spinner) • Never use compressed air to blow out dust and never direct air flow to man body • Safety valves shall be periodically inspected and maintained

• All equipment must be rated for working pressure Spec.’s. shall be • Equipment properly inspected and maintained

TO BE ADOPTED

Low


HAZARD CONTROLS

SHEET NR. 19

Standar d PPE

PROTEC. EQUIPM

PHASES OF OCCURENCE

Use of Koomey Unit for Bop Operations

1

REV.02

N°

DATE 31.01.07

Rig floor Bop stack Koomey unit Cellar

AREA OF INTEREST

Koomey Hydraulic hoses


Tool Pusher Driller Chief Mechanic

PERSONNEL INVOLVED

X

X

Rigging up, maintenance or operations of Koomey unit by unskilled personnel

X


Equipment or pipe breaking

Leaks on Koomey unit or Bop lines

POTENTIAL HAZARD

KOOMEY UNIT

• Secure long hydraulic hoses and flexible joint with chains • All personnel to keep well clear the Koomey unit and Bop area during operation and pressure testing shall be • Safety signs installed to inform all personnel

• Equipment properly installed, inspected and regularly maintained by trained operators • Routine inspection • Only pure Nitrogen to be used for pre-charging the pressure bottles • Bleed all pressure before breaking out lines.

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

Standard PPE

PROTEC. EQUIPM

SHEET NR. 20

PHASES OF OCCURENCE

Bop Operations

1

REV.02

N°

DATE 31.01.07

Rig floor Bop stack Koomey unit Cellar

AREA OF INTEREST

Koomey Hydraulic hoses



PERSONNEL INVOLVED

Spillage of hydraulic oil

Lines bursting or breaking

Connection of BOP control line to a wrong place

POTENTIAL HAZARD

BOP CONTROL LINES

X

X


• Use of label for BOP lines and function test once connected. • Connection to be made by qualified personnel • Bop control lines inspected and tested regularly • Routine inspection • Do not climb or stand on control lines • Use a riding belt if need to work at height • Secure flexible joint with chains • Bleed all pressure before breaking out lines. Care during disconnection to avoid spillage • Always wear safety glasses when connecting or disconnecting lines

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

Standard PPE

PROTEC. EQUIPM

SHEET NR. 21

1

N°

REV.02

Mud pump operations

PHASES OF OCCURENCE

DATE 31.01.07

Mud pumps

AREA OF INTEREST

Nitrogen bottles tools



PERSONNEL INVOLVED

Charging the Dampener at wrong pressure

Charging the Dampener with different gas

POTENTIAL HAZARD

X

X


MUD PUMP SUCTION DAMPENERS

• Charging operations to be made by qualified personnel following manufacturer Spec.’s • Use only Nitrogen bottles and test content with gas detector prior to use them • Charging operation to be done only when pumps are stopped and no pressure is at hydraulic side

TO BE ADOPTED

Low

Low


HAZARD CONTROLS

SHEET NR. 22

Standard PPE

PROTEC. EQUIPM

PHASES OF OCCURENCE

Equipment washing operations

1

REV.02

N°


All areas where Washing machine equipment could be used

AREA OF INTEREST

All personnel

PERSONNEL INVOLVED

X

X

Spraying dirt, paint etc.. towards to another person and failure to wear appropriate PPE equipment Damage to wash gun , incorrect operation or maintenance

Spraying electrical equipment or cables causing electric shock

X

X


Pointing the wash gun at other people

POTENTIAL HAZARD

WASH GUN

• Routine inspection, maintenance and repair to be done only by mechanic • Never wash electrical equipment • Installation of safety signs on the electric equipment: “No use of water”, “Electric shock hazard”

• Wear appropriate PPE

• Operator should be properly trained about the equipment operating mode

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 23

Ruber Boobts Rubber Gloves

Face Schield

Safety goggles

Standar d PPE

PROTEC. EQUIPM

1

N°

REV.02

Drilling, casing and tubular handling operations

PHASES OF OCCURENCE

DATE 31.01.07

Pipe rack

AREA OF INTEREST

Crane Crane Slings Shackles


All personnel

PERSONNEL INVOLVED

Pipe overloading

Rolling pipes using a wrong method Walking on loose pipes which may cause falling or slipping

Standing between rolling pipe on pipe rack trapping feet

Failure to have pipe rack end stops up and pipe falling to ground

POTENTIAL HAZARD

X

X

X

X

X


DRILL PIPES, COLLARS AND CASING ON PIPE RACK

• Always place end stops when tubular are placed into the pipe rack • Personnel to clear pipe rack when placing tubular • Never roll tubular from ends or behind. Roll it in a slow way • Use bar or wood to move jammed pipe • Never walk on unsecured pipes • Do not overload the pipe rack

TO BE ADOPTED

Low

Low

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 24

Standard PPE

PROTEC. EQUIPM

N°

REV.02

PHASES OF OCCURENCE

REV.02

Crane lifting operations

PHASES OF OCCURENCE

DATE 31.01.07

1

N°

DATE 31.01.07

AREA OF INTEREST

Main deck Supply vessel

AREA OF INTEREST


Crane Slings Shackles Hooks Chains


PERSONNEL INVOLVED

Crane operator All personnel

PERSONNEL INVOLVED

X X

X

X

X

Poor signal from signal man Incorrect slinging methods

Safety devices and crane lifting equipment not in good working condition

Personnel underneath the load Crash personnel whilst the machine is operating in rear gear

POTENTIAL HAZARD


X

Using hand to guide load

CRANE

X

X


Using incorrect lifting equipment (slings, etc.)

Overloading the crane or carry out lifting operations in sloping / insecure ground and without stabilisers

POTENTIAL HAZARD

CRANE


HAZARD CONTROLS TO BE ADOPTED

Low

Low

Low

Low

Low

Low

Low

Low


PROTEC. EQUIPM

Standard PPE

PROTEC. EQUIPM

SHEET NR. 26

• Only approved and trained Crane operator to operate the crane • Always use stabiliser and do not operate in inconsistent soil • Loads to be identified and weight clearly marked on material/ equipment to be lifted • Use appropriate and certified sling/lifting equipment for lifting operations • Appropriate register to identify lifting equipment • Routine NDT inspection • Use ONLY tag line to guide the load • Only a trained operator should give signal to the crane operator • Personnel trained in slinging procedures • Stop operation until safety devices/ equipment are in good working conditions • Routine inspection and controls • Replace damaged material / cables • Never stand where load can drop of.Install safety signs on the crane “Do no stay under load” • Install safety signal to alert personnel close to the machine

TO BE ADOPTED

HAZARD CONTROLS

SHEET NR. 25

1

Crane operations

Rig yard Pipe rack Crane

Crane operator All personnel X

X

X

X

X

X X

Overloading the crane or carry out lifting operations in sloping / insecure ground

Using incorrect lifting equipment ( arms , bucket ) Carrying a load to high or too fast

Poor signal from signal man

Safety devices and lifting equipment not in good working condition

Personnel underneath the load Crash personnel using rear gear

• Only trained and qualified personnel to operate the crane • Do not operate in inconsistent soil • Loads to be identified and weight clearly marked on material/equipment to be lifted • Use appropriate lifting equipment for lifting operations • Keep load as low as possible • Lift load only when crane is stopped • Only a trained operator should give signal to the crane operator operation until • Stop safety devices/equipment are in good working conditions • Routine inspection and controls • Replace damaged material • Never stand where load can drop of • Install safety signal to alert personnel close to the equipment Low

Low

Low

Low

Low

Low

Low

Standar d PPE

PHASES OF OCCURENCE

Lifting operations with air winch

1

REV.02

N°

DATE 31.01.07

Rig floor

AREA OF INTEREST

Air winch Slings Hooks Shackles Sheaves


Tour Pusher Floor personnel

PERSONNEL INVOLVED

X

X

Friction in to derrick structure

X

Load rotation

Air winch damaged or in not good working condition

X

Guiding or pushing the cable with hands

X

X

Using incorrect slings shackles, sheaves Blocked view of the operator

X

X


Overloading the air winch cable

Untrained operator moving the control wrong way

POTENTIAL HAZARD

AIR WINCH

• One trained person to be designed to guide the winch operator • Guard must be in place over the drum spool. • Guide the cable only with appropriate device. • Install swivel on winch cable hook • Stop operation until safety devices/ equipment are in good working conditions • Routine inspection and controls • Replace damaged material • Routine inspection and replacement of the cable

• Air winch must be marked with SWL • Correct equipment to be used all times

• Only trained personnel to operate the air winch • Training of personnel under supervision

TO BE ADOPTED

Low

Low

Low

Low

Low

Low

Low

Low


HAZARD CONTROLS

Standard PPE

PROTEC. EQUIPM

SHEET NR. 27

1

N°

REV.02

Operations on Rig floor and derrick

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor Derrick

AREA OF INTEREST


Tour Pusher Floor personnel

PERSONNEL INVOLVED

Falling of operator from derrick deck

Failing to correctly secure equipment lifted on the draw work or air winch

Using and leaving loose tools and equipment up to derrick X

X

X

X

X

Fixed equipment coming loose and falling to the floor

No securing safety chain or line fitted to moving equipment on derrick


POTENTIAL HAZARD

EQUIPMENT IN THE DERRICK

• Train the operator with regards to use and maintenance of Safety Harness and fall arrester device • Install a fall arrester device on the derrick deck • Routine inspections and controls (DROPS)

• All fixed and moving equipment in the derrick to be regularly inspected, especially after jarring operations • Check derrick bolts tightness • All tools and equipment taken into the derrick must have securing line all times • Personnel working in the derrick must wear a safety belt • Subs, plugs, shackles , hooks, slings, etc.. properly fastened • Do not stand beneath the derrick when it raised or lowered

TO BE ADOPTED

Low

Low

Low

Low

Low


HAZARD CONTROLS

Safety line

Riding belt

Standard PPE

PROTEC. EQUIPM

SHEET NR. 28

1

N°

REV.02

Lifting operations

PHASES OF OCCURENCE

DATE 31.01.07

All areas

AREA OF INTEREST


All personnel

PERSONNEL INVOLVED

X

X

X

Carrying a load so that it block your view Hurrying or running while carrying a load Carrying a heavy load up or down the steps

X

X

Trying to lift a load that is too heavy

Wrong operation of crane operator

X


Lifting a load the wrong way

POTENTIAL HAZARD

LIFTING AND CARRYING

• All the operations are coordinated by a responsible walkie talkie way

• Do not climb steps with heavy load

• Never hurry or run when carrying a load

• Never carry a load which blocks your view

• Training personnel on method to pick up weight • Safety videos • Training of personnel • Obtain help from other crew member

TO BE ADOPTED

Low

Low

Low

Low

Low

Low


HAZARD CONTROLS

Standard PPE

PROTEC. EQUIPM

SHEET NR. 29

1

N°

REV.02

Using radioactive sources for well logging operations

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor Deck

AREA OF INTEREST


All personnel

PERSONNEL INVOLVED

Radioactive source lost in hole

Loss of a radioactive source

Incorrect storage of a radioactive source at Rig site

Incorrect handling of radioactive source at Rig site

POTENTIAL HAZARD

X

X

x

X


RADIOACTIVE EQUIPMENT

• Reduce crew exposure by keeping the source far away from personnel • Only radioactive operators to operate and handle the radioactive source • Delimitation of the area where radioactive operations are in progress, using safety signs and warning tape • Train all the personnel with regards to “Radioactive awareness” • Protect the operators with lead shield or similar • Appropriate container to be used for storage operations • No personnel allowed to stay in proximity of the source apart from logging crew • Tape off the dangerous area with warning tape • OPERATOR decision to be taken into account for further actions

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 30

Standar d PPE

PROTEC. EQUIPM

PHASES OF OCCURENCE

Operations with use of explosives (perforations , pipes back-off..)

1

REV.02

N°

DATE 31.01.07

Main deck

Rig floor

AREA OF INTEREST


All personnel

PERSONNEL INVOLVED

X

X

Loss of explosives at Rig site

X

X


Mis-handling of mechanical firing system for explosives

Incorrect storage or transportation of explosives at Rig site

Failure to observe no welding, radio silence and explosives safety measures

POTENTIAL HAZARD

EXPLOSIVES

• Explosives to be handled only by Specialised operators • Keep 50 m safety distance from loading places • OBSERVE RADIO SILENCE (Suspend welding, radio and telecommunications, no loading operation during lighting and dust storms) • Rig earthing to be checked prior gun connection (less than 0.25 V) • Tape off the dangerous area with warning tape • Train all the personnel with regards to the safety rules that shall be observed using explosive • Appropriate container to be used for storage operations • Appropriate list to be kept on site • No personnel allowed to stay in proximity of the Rig floor apart from explosive crew • OPERATOR decision to be taken into account for further actions

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

Standard PPE

PROTEC. EQUIPM

SHEET NR. 31

PHASES OF OCCURENCE

Well lifting operations

1

REV.02

N°

DATE 31.01.07

Rig floor Deck

AREA OF INTEREST

Nitrogen Unit


All personnel

Nitrogen contractor

PERSONNEL INVOLVED

Hot works or storage of combustible materials near liquid nitrogen

Spillage of liquid nitrogen onto steel

Using Liquid nitrogen without good ventilation

Mis-handling of Liquid Nitrogen or equipment containing liquid nitrogen

POTENTIAL HAZARD

LIQUID NITROGEN

X

X

X

X


• Use only Contractor dedicate nitrogen tanks for storage • All equipment must all be fully insulated • Only nitrogen contractor to operate nitrogen equipment • Communication at tool box Safety meetings • Safety signs shall be installed to alert all personnel regarding the activity in progress • Liquid nitrogen must never be disposed of or vented into confined spaces • Before entering a confined space O2 test shall be required • Wear always appropriate PPE • No hot work near tanks or equipment containing nitrogen • Combustible material to be kept far away from Nitrogen equipment and tanks

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

SHEET NR.32

Contractor

Special PPE for Crew

Standard PPE

PROTEC. EQUIPM

1

N°

REV.02

i.e. Welding and cutting operations Engines and machinery running Mud circulation and treatment Food preparation Fires

All operations nearby hot sources / materials

PHASES OF OCCURENCE

DATE 31.01.07

Living room

Cellar deck

Main deck

Rig floor

AREA OF INTEREST

All machinery producing heat


All personnel

PERSONNEL INVOLVED

Spillage, falling into or contact with hot liquid

Accidental contact with flame or hot materials

Mis-handling of hot materials

Poorly insulated hot material and surfaces

POTENTIAL HAZARD

X

X

X


HOT SURFACES / HOT MATERIALS

• Procedures: • Only qualified personnel can carry out maintenance , repair job in relevant dangerous equipment • Hot work permit • Fire extinguisher available • Wear always appropriate PPE

• Communication: • Worn others about possible danger • Clearly mark Hazard in working areas • Hazard sign to be make available for personnel

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

Leather gloves, apron for welder

Standard PPE

PROTEC. EQUIPM

SHEET NR. 33

1

N°

REV.02

All operations nearby equipment running producing noise in excess of 85 decibel

PHASES OF OCCURENCE

DATE 31.01.07

Mud pump room

Engines room

Rig floor

AREA OF INTEREST

All machinery producing noise


All personnel

PERSONNEL INVOLVED

Failing to wear ear protectors when working in noise places

Exposure to steady noise levels of 85 decibel or more

POTENTIAL HAZARD

NOISE

X

X


• Supervisors to instruct personnel working in noisy areas to wear ear protectors • Wear ear protectors always when working in hazardous areas

• Noise mapping • Rig site to be noise mapped and hazardous area clearly marked • Personnel to be regularly checked for their hearing

TO BE ADOPTED

Low

Low


HAZARD CONTROLS

Ear Defender Protector Plugs

Standard PPE

PROTEC. EQUIPM

SHEET NR. 34

PHASES OF OCCURENCE

Working on hot climate in open areas or enclosed areas where AC’s unit are not present or installed

1

REV.02

N°

DATE 31.01.07

All areas

AREA OF INTEREST


All personnel

PERSONNEL INVOLVED

Serious heat exposure leading to heat stroke

Minor heat exposure leading to inattention

POTENTIAL HAZARD

HEAT

X

X


• Install Heat minimising equipment (Fans, sun shading, air conditioning) • Heat hazard to be discussed at Safety and tool box meetings • Procedures: • Water to be always available and taken regularly • Salt tablets to be available and taken regularly • Relief schedule , regular rest for all crew members

TO BE ADOPTED

Low

Low


HAZARD CONTROLS

Standard PPE

PROTEC. EQUIPM

SHEET NR. 35

1

N°

REV.02

Maintenance works involving painting and rust chipping, sand blasting

Desert areas in presence of wind

PHASES OF OCCURENCE

DATE 31.01.07

All areas

AREA OF INTEREST


All personnel

PERSONNEL INVOLVED

X

X

Failing to provide adequate shielding against dust and fragments


Failure to wear adequate PPE

POTENTIAL HAZARD

DUST AND FRAGMENTS

• Where possible wet down the area to settle down dust or particles

• Wear appropriate PPE including dust mask and safety goggles • Dust and fragment hazard to be highlighted by Supervisor during execution of relevant activities

TO BE ADOPTED

Low

Low


HAZARD CONTROLS

Safety goggles

Dust mask

Standard PPE

PROTEC. EQUIPM

SHEET NR. 36

1

N°

REV.02

During electrical storms ( thunders and lightning )

PHASES OF OCCURENCE

DATE 31.01.07

All areas

AREA OF INTEREST

All equipment conducing electricity


All personnel

PERSONNEL INVOLVED

Lightning strike to the Rig causing crew electrocution , a Rig fire, major equipment damage or detonation of explosives

POTENTIAL HAZARD

ELECTRICAL STORMS

X


• Do not connect gun if lighting is expected. • Wait until weather is clear • Crew member to be moved in shelter away from the derrick • Do not touch any metal parts during the storm

• All Rig facilities must be earthed • Lightning arrester to be installed on electrical circuit

TO BE ADOPTED

Low


HAZARD CONTROLS

SHEET NR. 37

PPE against hazard not available

PROTEC. EQUIPM

1

N°

REV.02

During sun exposure

PHASES OF OCCURENCE

DATE 31.01.07

All areas

AREA OF INTEREST

All materials sun sensitive


All personnel

PERSONNEL INVOLVED

Sun burn or skin damage causing health problems

X

X

Eyestrain from long exposure to bRight light Glare from sun / reflection and rapid changes of light causing blindness

X

X


Sunlight weaking materials

POTENTIAL HAZARD

SUNLIGHT

• Adopt sun shading screens on critical areas

• Wait few seconds for your eyes to adjust for dark to light and viceversa

• Wear safety sun glasses

• Canvas cover to protect sun weak materials

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 38

Sun glasses

Standar d PPE

PROTEC. EQUIPM

PHASES OF OCCURENCE

All phases nearby areas where combustible material is present

1

REV.02

N°

DATE 31.01.07

All areas

AREA OF INTEREST


All personnel

PERSONNEL INVOLVED

X

X

Smoking or using matches in prohibited areas


Failing to follow correct procedures with hot works

POTENTIAL HAZARD

FIRE SOURCES

• Hot work shall be performed only by hot work permit • Gas test shall be performed by Tool Pusher authorised gas tester before starting the operation and shall be performed periodically • Portable gas tester shall be calibrated before starting the operation • Fire watchman shall be present during operation • Fire extinguisher shall be available in the location • Training of personnel regarding “Welding and cutting safety rules”, “fire prevention” and “fire fighting” • Routine inspection of fire detection system and fire extinguishers • Smoking is not permitted outside designated areas

TO BE ADOPTED

Low

Low


HAZARD CONTROLS

SHEET NR. 39

BA

PPE

Standard

PROTEC. EQUIPM

N°

REV.02

PHASES OF OCCURENCE

DATE 31.01.07

AREA OF INTEREST


PERSONNEL INVOLVED

Excessive heating from friction, cooking

Sparks created from electricity, engine exhaust, metal to metal collision, waste burning

POTENTIAL HAZARD

FIRE SOURCES

X

X


• Electrical jobs to be carried out only by Qualified electrician. • Crane and crane to be sopped in case of gas alarm • Care when using metallic tools, best is when surfaces are wet • Waste material to be burned far away from Rig/camp site • Rig equipment to be properly maintained • Catering staff to be informed for risk of fire due to presence of oil/fat • Training “fire prevention and fire fighting” • Good housekeeping

TO BE ADOPTED

Low

Low


HAZARD CONTROLS

SHEET NR. 40 PROTEC. EQUIPM

1

N°

REV.02

Al phases

PHASES OF OCCURENCE

DATE 31.01.07

All areas

AREA OF INTEREST


All personnel

PERSONNEL INVOLVED

Combining combustible material with fire sources

POTENTIAL HAZARD

X


COMBUSTIBLE MATERIALS

• Camp Accomodation design and content to be fire resist type • Training of personnel regarding “fire prevention and fire fighting” • Smoking sign always be obeyed • Combustible material to be properly stored away from ignition sources • Good housekeeping • Fire extinguisher shall be available in all the area as specified by the Vessel Fire Equipment layout. • Safety signs shall be installed on site as specified by the PN3-PROHSE-018 Safety Signs

TO BE ADOPTED

Low


HAZARD CONTROLS

Standard PPE

PROTEC. EQUIPM

SHEET NR. 41

1

N°

REV.02

During meals

PHASES OF OCCURENCE

DATE 31.01.07

Kitchen / recreation areas

AREA OF INTEREST

Food RefRigerators


Catering crew Medic

PERSONNEL INVOLVED

X

X

Contamination during food preparation or cooking

X


Bad food storage methods

Poor quality or incorrect food transportation

Poor food quality from supply source

POTENTIAL HAZARD

POISONED FOOD

• Raw food to be kept separate from cooked food • Frozen food to be kept at minus 10° temperature • RefRigerator to be defrosted regularly • Food to be kept covered • Hygiene methods to be observed • Food handlers must be medically tested once at year

• Medic to verify arrival of food at site and reject food contaminated or poor quality • Weekly inspection of food

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 42

Not required

PROTEC. EQUIPM

PHASES OF OCCURENCE

Drinking water

1

REV.02

N°

DATE 31.01.07

NA

AREA OF INTEREST

Water tanks


Camp boss Master VMS Chief mechanic Medic

PERSONNEL INVOLVED

Incorrect water storage or treatment

Using unhygienic water transportation

Using untested water supply

POTENTIAL HAZARD

X

X

X


CONTAMINATED WATER

• Water supply to come only from approved source • Test water one at month for bacteria and chemical content • Vessels used for transportation in cleaned status and certified for their purposes (covered, light proof) • Potable water supplies must have a treatment against bacteria • Bottle water available when working in areas where water health requirement are difficult to be met

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

UV light

Chlorine treatment

PROTEC. EQUIPM

SHEET NR. 43

PHASES OF OCCURENCE

Disposal of waste materials (domestic sewage, packaging materials, used oil, old batteries, metal off cut, etc..)

1

REV.02

N°

DATE 31.01.07

NA

AREA OF INTEREST

Disposal bin Sewage plant


Camp boss Master VMS Medic COMPANY REPR.

PERSONNEL INVOLVED

X

X

X

Poor storage of dangerous waste leading to waste spillage and health damage

Poor storage of dangerous waste leading to environmental contamination


Incorrect handling of dangerous waste leading to illness or injury

POTENTIAL HAZARD

DANGEROUS WASTE

• Camp Rig waste to be disposed in appropriate containers • Training of all the personnel regarding “Handling and storage of hazardous substances” • Dangerous waste ( oil ) should be collected in dirty crude tanks or drums and disposed properly as defined in the PN3-PROHSE-010 Work Permit System • Waste packaging must be regularly collected and placed in appropriate collection bins

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

Standard PPE

PROTEC. EQUIPM

SHEET NR. 44

PHASES OF OCCURENCE

Abusing of alcohol or drugs. Medical treatments

1

REV.02

N°

DATE 31.01.07

AND EQUIPMENT

OF INTEREST

NA

MACHINERIES

AREA

All personnel MEDIC

INVOLVED

PERSONNEL

Taking of medicines with adverse side effects on the user

Alcohol or drugs abuse affecting crew members work

POTENTIAL HAZARD

X

X


ALCOHOL AND DRUGS

Low

Low

• Report to Medic any need of medicine or Medical treatment


• Alcohol is prohibited in interior Platform • Personnel to be able to carry out their duties • Disciplinary measures in case of abuse: dismissal of personnel

TO BE ADOPTED

HAZARD CONTROLS

SHEET NR. 45

NA

PROTEC. EQUIPM

1

N°

REV.02

Greasing and oiling operation (during maintenance, preservation, repair jobs, etc..)

PHASES OF OCCURENCE

DATE 31.01.07

All areas

AREA OF INTEREST

All machinery and part which need lubrication


VMS Chief mechanic Mechanic Electrician Floor crew Roustabout

PERSONNEL INVOLVED

Failing to wear protection clothing when handling oil and grease

POTENTIAL HAZARD

OIL AND GREASE

X


• Coveralls regularly washed • Use barrier creams and proper hygienic rules

• Wear gloves all times during manipulation of oil and grease • Training of personnel regarding “Handling and storage of hazardous substances”

TO BE ADOPTED

Low


HAZARD CONTROLS

SHEET NR. 46

Rubber gloves

Standard PPE

PROTEC. EQUIPM

1

N°

REV.02

Opening doors or hatches , walking on hatches, removing gratings

PHASES OF OCCURENCE

DATE 31.01.07

Mud tank area Offices Rig floor Living room

AREA OF INTEREST


All personnel

PERSONNEL INVOLVED

X

X

Leaving hatches open or lifting/ removing gratings


Closing doors or dropping of hatch on fingers or hand

POTENTIAL HAZARD

DOORS AND HATCHES

• Door and hatches to be provided of automatic closing device where possible • Door and hatches to be closed gently • Door and hatches to be checked regularly for their condition, and tightness • Tape of with red and white hazard tape the areas where hatches have been left open

TO BE ADOPTED

Low

Low


HAZARD CONTROLS

Standard PPE

PROTEC. EQUIPM

SHEET NR. 47

PHASES OF OCCURENCE

Using arc welding equipment

1

REV.02

N°

DATE 31.01.07

Work shop Welding areas

AREA OF INTEREST

Welding generator


Welder Mechanic Welding Helper

PERSONNEL INVOLVED

Welding near batteries or welding on equipment with batteries connected

Welding when explosives are being used in the well

Welding without Permit to work

Welding on galvanised metals without good ventilation

Failing to wear protection or adequate clothing when welding

POTENTIAL HAZARD

X

X

X

X

X


ARC WELDING EQUIPMENT

• Only authorised welder to operate on arc welding equipment • Train personnel involved in welding operations with regards to “Welding safety rules”, “use and maintenance of P.P.E.” • Operations shall be performed in open space or using proper smoke extractor or blower • Any work shall not be performed without proper permit to work; the operators shall follow the precautions identified in the permit of work • During radio silence there must be no welding • No welding when explosives are being used in the well • Do not weld near batteries • Batteries give off the very explosive gas hydrogen • Batteries should be disconnected when welding on equipment to which they are connected

TO BE ADOPTED

Low

Low

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 48

Standar d PPE

PROTEC. EQUIPM

1

N°

REV.02

Cutting and welding operation with cutting torch

PHASES OF OCCURENCE

DATE 31.01.07

Workshop Intervention areas

AREA OF INTEREST

Cutting torch Hoses Oxygen and acetylene Bottles


POTENTIAL HAZARD

X

X

Gas cutting or welding near combustible material

X

X


Gas cutting or welding without Permit to Work

Failing to wear correct or adequate clothing

Welder Helper Using poor condition gas cutting Chief mechanic equipment Chief electrician

PERSONNEL INVOLVED

GAS CUTTING / WELDING EQUIPMENT

• Operators must wear appro-priate protective equipment • C- CO2 and dry powder fire-extinguisher to be adopted • F- Fire waterman shall monitor the operations • U- Use only flint gun to light up cutting torch • Gas cutting away from workshop must be made with relevant Permit to work • Before cutting operation start a Gas test is to be carried out • Always have good ventilation when cutting galvanised material

• Only authorised and trained operators to operate cutting equipment and perform cutting work • All equipment to be in good condition, properly maintained and inspected

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

Boots

Apron

Goggles

Leather gloves

Standard PPE

PROTEC. EQUIPM

SHEET NR. 49

PHASES OF OCCURENCE

Operation with use or nearby rotating equipment ( belt, shaft, wheels, pulleys, drill, grindsaw, etc..)

1

REV.02

N°


Etc..

Rotary table

Air winches

grinder machine

fans and blower

All areas where Pumps equipment are present or Engines used

AREA OF INTEREST

All personnel

PERSONNEL INVOLVED

Incorrect use of rotating machinery

Wearing loose clothing, jewellery, long hair

Failing to lockout rotating machinery before working on it or nearby

Using rotating equipment with no guard

POTENTIAL HAZARD

X

X

X

X


ROTATING EQUIPMENT

• Rotating equipment to be repaired, maintained and inspected only by trained and qualified personnel • Wear appropriate protective equipment

• No loose clothing equipment , jewellery to be worn • Long hair to be tied up and properly pushed inside the helmet

• Guard to be removed only when machine is arrested and repair, inspection or maintenance have to be carried out

• Crew to be alerted of the hazard

• A- All rotating part to be protected by guard and lock out for maintenance

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

Face shield if required

Goggles

Gloves

Standard PPE

PROTEC. EQUIPM

SHEET NR. 50

1

N°

REV.02

Using and handling gas bottles

PHASES OF OCCURENCE

DATE 31.01.07

All areas where gas bottles are present or used

AREA OF INTEREST


VMS Chief mechanic Welder Roustabout

PERSONNEL INVOLVED

Allowing oxygen gas to come into contact with flammable material

Mis-handling or poor storage of

Using wrong type of gas bottles

POTENTIAL HAZARD

GAS BOTTLES

X

X

X


• Store different type of bottles in different places do not mix • Store bottles in up-right position • Oxigen bottles to be kept at 6.00 m away from other bottles • All bottles to be kept at 20 m from ignition point • Gas bottles to be handled only by trained crew • Train personnel with regards to “Handling and storage of gas cylinder” • Check bottles before connecting them. Use gas sniffer if any doubt arise • Never drop hit acetylene bottles • Ensure that gas cylinder not in use are provided with the proper cap to protect the valve • Never use oxygen for purge operations • Never allow oxygen to come into contact with greases, oil or any combustible material

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 51

Standar d PPE

PROTEC. EQUIPM

N°

REV.02

Using and handling gas bottles

PHASES OF OCCURENCE


All areas where Hammer hammer is being used

AREA OF INTEREST

All personnel

PERSONNEL INVOLVED

X

X

X

Using hammer in the wrong way

Loss of control of a hammer


Using worn or damaged hammer

POTENTIAL HAZARD

HAMMER

• Hammer to be maintained in good working conditions and properly inspected prior the use • Use hammer only as a hammer never as a bar or lever • Train personnel with regards to “Use and maintenance of hand tools” • Choose always proper hammer for job to be executed • Clean the hammer before using it • Tie up hammer when using it on height • Never drop hammer • Clear area from personnel when using hammer

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 52

Standar d PPE

PROTEC. EQUIPM

N°

REV.02

Using chain tong

PHASES OF OCCURENCE


All areas where chain tongs Chain tong are being used

AREA OF INTEREST

All personnel

PERSONNEL INVOLVED

X

X

X

Using chain tong in the wrong way

Failure of a chain tong


Using worn or damaged chain tong

POTENTIAL HAZARD

CHAIN TONG


• Chain tongs to be Low maintained in good working conditions and properly inspected prior the use • Train personnel with regards to “Injuries to fingers and hands” • Choose always proper Low chain tong for job to be executed • Clean the hammer before using it • Not use hammer on a Low chain tong • Never use it as a bar or lever • Never drop chain tong

TO BE ADOPTED

HAZARD CONTROLS

SHEET NR. 53

Standar d PPE

PROTEC. EQUIPM

N°

REV.02

Using cheater bars with other tools to make more leverage

PHASES OF OCCURENCE

DATE 31.01.07

All areas where cheater bars are being used

AREA OF INTEREST


All personnel

PERSONNEL INVOLVED

Using cheater bars so that tools break or slip

POTENTIAL HAZARD

CHEATER BAR

X


• If used they should be adequate to the use and the right size to fit on tool • Always apply gently the force on tool • Never drop, bounce, jump hammer on cheater bar • Do not use cheater bars on hand tools such as spanners, socket and hammers

• Avoid if is possible use of cheater bars

TO BE ADOPTED

Low


HAZARD CONTROLS

Standard PPE

PROTEC. EQUIPM

SHEET NR. 54

N°

REV.02

Using spanners

PHASES OF OCCURENCE


Bolts and nuts

All areas where Spanners spanners are being used

AREA OF INTEREST

All personnel

PERSONNEL INVOLVED

X

X

Failure of a spanner

X


Mis-use of a spanner

Using wrong or damaged spanners

POTENTIAL HAZARD

SPANNERS

• Make regular check of spanner, on ring spanner check that the teeth still sharp • Always check status of the spanner prior to use it • Train personnel with regards to “Safety rules using hand tools” • Use the correct size • Check bolt and nut condition • Use a ring spanner where is possible • Only hammer on spanners that are made for such purpose • Do not use cheater bars with spanners • Never throw spanners • When working at height use safety rope

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 55

Standar d PPE

PROTEC. EQUIPM

N°

REV.02

Using hand tools

PHASES OF OCCURENCE

DATE 31.01.07

areas where hand tools are being used

AREA OF INTEREST


All personnel

PERSONNEL INVOLVED

X

X

Mis-use of a hand tool


Using wrong or damaged hand tools

POTENTIAL HAZARD

HAND TOOLS

• Never throw tools • When working at height use safety rope

• Make regular check of hand tools status • Always check prior to use them • Train personnel with regards to “safety rules using hand-tools” • Use tools appropriate for type of job to be executed

TO BE ADOPTED

Low

Low


HAZARD CONTROLS

(safety goggles, ear protectors, face mask)

protection

Some tools require extra

Standard PPE

PROTEC. EQUIPM

SHEET NR. 56

N°

REV.02

Drilling , production, testing operations ( handling pipes, BOP, riser, wellhead, etc..)

PHASES OF OCCURENCE

DATE 31.01.07

Winches and tuggers

Slings

Pipe rack

Main deck

Shackles

Crane


Rig floor

AREA OF INTEREST

Floor crew

PERSONNEL INVOLVED

Incorrect handling method during heavy equipment moving

Wrong crew positioning during heavy equipment moving

POTENTIAL HAZARD

X

X


MOVING HEAVY EQUIPMENT

• All moving equipment to be supervised by trained and appropriate person • Always stand in position that allows an escape route or give protection • Never block the view of the lifting operator • Use tag lines where possible • Train personnel with regards to “Rigging and lifting safety rules”, “crane operation” • Handle only from the open side, never from a closed side • Never walk stand or put body parts under any moving or suspended equipment • Take care during simultaneous operations • Stop operation if needed until it is safe to re-start

TO BE ADOPTED

Low

Low


HAZARD CONTROLS

SHEET NR. 57

Standar d PPE

PROTEC. EQUIPM

N°

REV.02

Use of portable or fixed grinders

PHASES OF OCCURENCE

DATE 31.01.07

Any other area where grinder is being used

Workshop

AREA OF INTEREST

Clamp vice

Portable and fixed grinders


Incorrect use of grinders

Grinding on power cable

Chief Electrician

Failure to wear appropriate protecting equipment

POTENTIAL HAZARD

Chief Mechanics

Welders

PERSONNEL INVOLVED

GRINDERS

X

X

X


• Always wear adequate protective equipment (goggles, face shield, face mask) • Do not wear jewellery or loosing clothes • Use ear protectors • Train the operators with regards to “Grinding safety rules” • Make inspection of the grinder and cutting disc prior to carry out the job • Check that fix and mobile guard are in place • Before assembling the grinding disc, make sure that the number of R.P.M. indicated on the disc does not exceed the R.M.P. specified by manufacturer of the unit the gap • Check that between abrasive disc and chuck is not more than 2 millimetres • Check that power cable is in good condition and clear of the disc • Secure firmly the object to be grinded • Regularly inspect the power cable

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

Ear Muff/Ear Plugs

Face mask

Face shield

Standard PPE Goggles

PROTEC. EQUIPM

SHEET NR. 58

N°

REV.02

Use of needle gun to remove paint, rust

PHASES OF OCCURENCE

DATE 31.01.07

Needle guns

Air hoses

Any other area where needle gun is being used


Workshop

AREA OF INTEREST

All personnel

PERSONNEL INVOLVED

X

X

Equipment failure or damage to the compressed air hose

X


Excessive use of needle gun

Failure to wear appropriate protecting equipment

POTENTIAL HAZARD

NEEDLE GUNS

• Make inspection of the needle gun and air hose prior to carry out the job • Check where the air hoses is connected and air supply valve • Do not use the needle gun for long period take rest

• Always wear adequate protective equipment (goggles, face shield, face mask) • Use ear protectors • Job is best performed if wet

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

PROTEC. EQUIPM

protectors

Ear

Dust mask

Goggles or face shield

Standard PPE

SHEET NR. 59

N°

REV.02

Lifting and lowering equipment of drilling assy and tools into the well

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor Derrick

AREA OF INTEREST

Drawwork


Tour Pusher Driller Ass. Driller Chief mechanic Floormen

PERSONNEL INVOLVED

Over heating or wetting of the drawwork brake

Failure of part of the drawwork

Overloading of the drawwork

Incorrect operations of the drawwork

POTENTIAL HAZARD

DRAWWORK

X

X

X

X


• Only the authorised and trained personnel can operate the drawwork • Only trained personnel can repair, inspect and maintain the drawwork • Guard or cover is to be removed only once drawwork is stopped for maintenance or inspection • Driller must chain the brake anytime he lives the Driller console • Driller view should not be blocked during the various operations or drawwork • Driller operator should not be distracted while operating the drawwork • Qualified personnel to inspect, repair and maintain draw work area • Crew to clear around the drum when drawwork is operating • Routine inspection of drawwork and all component (brakes, lining, travelling part, anchor line block) • Water or any type of liquid should not be sprayed on the brake drum when washing the drawwork

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 60

Standar d PPE

PROTEC. EQUIPM

N°

REV.02

Use of rotary table

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor

AREA OF INTEREST

Rotary table



PERSONNEL INVOLVED

X

X

X

Other drill floor equipment caught by the turning rotary table

Floormen catching fingers or hand in part of the rotary table

X


Crew man stepping on the turning table

Incorrect operations of the rotary table

POTENTIAL HAZARD

ROTARY TABLE

• Only the authorised and trained personnel can operate the rotary table • Only trained personnel can repair, inspect and maintain the rotary table • Routine inspection of rotary table component • Floor man must not be stepping the rotary table while is moving • All lines, cables and equipment must be removed from rotary before starting the RT • Pipe tongs when not in use to be tied back clear from rotary table • No movement of rotary table while picking up or removing single • No man riding work during rotary table movement • Use of Rig floor airwinch to be kept at minimum while operating the rotary table • Use appropriate tools to operate on Rotary table locking devices

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

Standard PPE

PROTEC. EQUIPM

SHEET NR. 61

N°

REV.02

Use of kelly for drilling, pumping and reaming operations

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor

AREA OF INTEREST

Kelly Rotary table Hook Rotary hose Swivel



PERSONNEL INVOLVED

X

X

X

X

Drill floor equipment caught by the turning Kelly

Breaking part of the kelly

leaking or bursting of part of the kelly resulting in release of high pressure fluid


Incorrect operations of the Kelly

POTENTIAL HAZARD

KELLY

• Rig floor personnel to be trained in kelly handling procedures • Driller must stop the pump before breaking the kelly connection • Floormen to pay attention during kelly stabin, use rope to guide kelly • Floormen and equipment to stay away from kelly when operating the kelly spinner • Routine inspection and NDT inspection of Kelly (every 6 months) • Pipe tongs to make up kelly to be used when kelly is stopped • All lines, cables and equipment must be kept clear from kelly • Regularly perform visual inspection of kelly saver sun thread connection • Regular Pressure test of kelly and safety valves • Check regularly operation of the kelly cock • Kelly hose and spinner hose to be provided of securing clamp • During jarring operation remove the elevator, check tightness of all bolts once jarring is completed

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

Standard PPE

PROTEC. EQUIPM

SHEET NR. 62

N°

REV.02

Use of wire winches ( airwinches, logging winches, drawwork sandline)

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor, catwalk

AREA OF INTEREST

Wire cables Winches


Driller Ass. Driller Derrickman Floormen Crane operator Wireline Logging crew

PERSONNEL INVOLVED

Collision of Rig machinery with wire

Incorrect operation of the wire winch

POTENTIAL HAZARD

X

X


WIRELINE / SANDLINE CABLES

• Winch operator to be trained and qualified to use winch • Winch must not be left unattended while spooling • Wire length measuring device to be installed • Spooling speed to be reduced while coming out on surface • Appropriate wire sheaves and properly secured • Routine inspection/replacement of wire lifting, operation • No across, below or near the wire • Safety tape to mark up unprotected sections • No drilling crew on drill floor except Driller • No step on wire once laying on the floor

TO BE ADOPTED

Low

Low


HAZARD CONTROLS

Standard PPE

PROTEC. EQUIPM

SHEET NR. 63

N°

REV.02

Use and handling of pipe tong during break out and make up operation of drilling tools

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor

AREA OF INTEREST

Pipe tongs Cathead cables Anchoring cables Shackles


Tour Pusher Driller Ass. Driller Derrickman Floormen

PERSONNEL INVOLVED

Incorrect operation of the pipe tongs

Pipe tong not properly maintained

Personnel not trained in use of pipe tongs

POTENTIAL HAZARD

PIPE TONGS

X

X

X


• Tong to be kept in good order and conditions (check and replace tong dies when required, use safety glasses during such operation) • Anchor and pulling lines to be provided of safety wire • All lines to be checked regularly • Tong to be operated from HANDLES ONLY • HANDLES shall be painted in different colours to point out the handles location in a better way • Use two tongs for pipe breakout, do not use rotary table • Floormen to be always alert when using tongs

• Tool Pusher and Driller to train personnel on use of pipe tongs

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

PROTEC. EQUIPM

Safety glasses

Standard PPE

SHEET NR. 64

N°

REV.02

Use and handling of power tongs during break out and make up operations of drilling tools

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor

AREA OF INTEREST

Power tongs Anchoring cables Shackles



PERSONNEL INVOLVED

Incorrect operation of the power tongs

Power tongs not properly maintained

Personnel not trained in use of power tongs

POTENTIAL HAZARD

POWER TONGS

X

X

X


• Tool Pusher and Driller to train personnel on use of power tongs • Tong to be kept in good order and conditions (check and replace tong dies when required, use safety glasses during such operation) • Anchor lines to be provided of safety wire • Tong to be operated from appointed and trained Floormen • Never use tong on pipes size which have not been designed for • Floormen to be clear area of interest prior using power tongs • Use power tongs only from appropriate handles

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 65

Safety glasses

Standar d PPE

PROTEC. EQUIPM

N°

REV.02

During all drilling , tripping , completion operation while Down hole tools and equipment are run or pulled out from the well

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor

AREA OF INTEREST

Slips Rotary table



PERSONNEL INVOLVED

X

incorrect use of the slips

Slips not properly maintained

X

X


Incorrect handling of the slips

POTENTIAL HAZARD

SLIPS

• ToolPusher and Driller to train floor personnel on use of slips • Slips dies to be replaced once worn out and properly pinned in (use safety glasses during the operation) • Slips to be NDT inspected every 6 months • Lift and set the slips with hand upward • Wrap the slip around the pipe and lower into the rotary bushing • Pick up the slip with the pipe unwrap the slip and stand it well clear from rotary table • NEVER KICK IN THE SLIPS • NEVER LET THS SLIPS SLIDE ON THE PIPE • Floormen to watch elevator and block when using slips • Drill string to be rotates with slips only in special condition does to be • Slips regularly cleaned

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 66

Safety glasses

Standar d PPE

PROTEC. EQUIPM

N°

REV.02

During all drilling , tripping , completion operations while Downhill tools and equipment are run or pulled out from the well

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor

AREA OF INTEREST

Elevators


Tool Pusher Driller Ass. Driller Derrickman Floormen

PERSONNEL INVOLVED

Elevators not properly maintained

Incorrect use of the elevators

Incorrect handling of the elevators

POTENTIAL HAZARD

ELEVATORS

X

X

X


• Only use handles to operate the elevator • Pulling or pushing operation must be done watching for finger to be trapped • Never put hand on elevator shoulders • Floormen must watch elevator / block during tripping • Elevator to be opened once slips are properly settled • Check that bolt and securing ping securing the link are in place and properly tight • Only use the correct type of elevator to match pipes to be used • When jarring secure the elevator jaws is closed • Before use check that elevator hinges, handles and locking assay are in good condition

• Driller and assistant Driller to train floor personnel on use of elevators • Elevators to be NDT inspected every 6 months

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

Standard PPE

PROTEC. EQUIPM

SHEET NR. 67

N°

REV.02

Mud circulation

PHASES OF OCCURENCE

DATE 31.01.07

Shaker areas

AREA OF INTEREST

Shakers Hand Tools Screens


Ass. Driller Derrickman Floormen Chief mechanic

PERSONNEL INVOLVED

Rotating part

X

X

Presence of H2S

Working at mud shaker without hearing protection

X

X


Failing to wear appropriate protection clothing when working on shaker

POTENTIAL HAZARD

SHALE SHAKERS

• Shaker to be shut down and power isolated before working on it • Guard to be removed only for inspection/repair must be reinstalled before operation • Only mechanic to inspect/repair and maintain the shaker component

• Shaker to be washed before starting job • Pay attention for sharp edge • Wear always gloves • Driller to be informed about shutting down operation well with H2S • In personal detector must be always present and switched on • Function test to be repeated at each shift • Mud logging crew and electrician to check detectors • Routine maintenance as per Manufacturer recommendations • Wear ear protectors

TO BE ADOPTED

Low

protectors

Ear

Personn el H2S detector Low

Low

Standar d PPE

PROTEC. EQUIPM

Low


HAZARD CONTROLS

SHEET NR. 68

N°

REV.02

Wireline electrical logging operations

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor Catwalk-pipe rack Derrick

AREA OF INTEREST

Logging unit winch Sheaves and securing cables Elevator Slips


Floor crew Logging crew

PERSONNEL INVOLVED

X

X

Damage to cable using slips during Tubing conveyed logging

X


Collision of Rig machinery ( crane / crane) with logging cable

Incorrect operation of the wireline winch resulting in cable got broken

POTENTIAL HAZARD

ELECTRICAL LOGGING CABLE

• Qualified and trained winch operator to use winch • Winch not to be left unattended while spooling cable • Tension device limit to be always working • Sheaves to be correctly installed and secured • Elevator closed and locked • No lifting operation across the cable • Safety tape to isolate unprotected section of the cable • Only Driller to remain on drill floor during logging operations • Never step on logging cable • Watch slips to avoid pinching the cable

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 69

Standar d PPE

PROTEC. EQUIPM

N°

REV.02

Handling and using batteries ( vehicle, emergency lighting and devices, engine starter)

PHASES OF OCCURENCE

DATE 31.01.07 PERSONNEL INVOLVED

All personnel Electricians Drivers


Emergency All areas where lighting batteries are Engine starters present

AREA OF INTEREST

X

X

Incorrect disposal methods

X


Spillage of acid and alkaline components

Incorrect charging or handling of batteries causing explosions

POTENTIAL HAZARD

BATTERIES

• Connection and handling of batteries is to be considered as an Hazardous operation • Protective equipment to be worn (gloves and safety glasses) • Perform operation with batteries in ventilated areas • Never attempt to re-charge non rechargeable batteries • Manufacturer instruction to be followed all times • Eye protection to be worn all times • All source of ignition to be kept at minimum distance of 3 m • Proper disposal of used battery

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

protection

Eye

PVC gloves

Standard PPE

PROTEC. EQUIPM

SHEET NR. 70

N°

REV.02

Using the travelling block and drawwork

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor and derrick

AREA OF INTEREST

Deadline anchor point Drawwork Crown block Travelling block


Rig floor personnel Tour Pusher Ch. Mechanic

PERSONNEL INVOLVED

X

X

X

Loss of control of drilling line during cut and slip operations

Failure to regularly cut and slip the cable


Drilling line slipping out of the dead line anchor point or from the drawwork drum clamp

POTENTIAL HAZARD

DRILLING LINE

• Daily visual check of the drilling line • Slip and cut program as per manufacturer instructions • Driller to supervise the operation • Perform cut and slip operation once bit is a casing shoe • Hung off the travelling block before cable cut and slip • Fast line clamping on drum is to be done as per Drawwork manufacturer recommendation • Driller must check deadline anchor point • Inspect and lubricate the crown block sheaves daily • Inspection of travelling and crown block (once a year) • Rest and test crown-omatic after cut and slip operations • Leather gloves to be worn during cutting and slipping operations • Dead line anchor point to be inspected (once every 6 months)

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 71

Leather gloves

Standar d PPE

PROTEC. EQUIPM

N°

REV.02

Using hydraulic equipment

PHASES OF OCCURENCE

DATE 31.01.07

All areas interested by Hydraulic machinery

AREA OF INTEREST

Crane / crane

Lifting pistons

BOP

Hydraulic machinery


Crane operator

Ch. Mechanic

Floor

PERSONNEL INVOLVED

Spillage of hydraulic fluid

Hose Bursting

Wrong operations

Failure of hydraulic equipment causing load to fall

POTENTIAL HAZARD

X

X

X

X


HYDRAULIC EQUIPMENT

• Manufacturer instruction to be followed for maintenance • Regular inspection • Trained and qualified personnel to inspect , repair and maintain the Hydraulic equipment • Crew never stand or work under load handled by hydraulic machinery • Repair or adjustment to be made only with hydraulic supply isolated • Protection equipment to be worn all times (safety glasses)

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 72

Safety glasses

Standar d PPE

PROTEC. EQUIPM

N°

REV.02

Blasting operation on equipment to be maintained and renewed

PHASES OF OCCURENCE

DATE 31.01.07

All areas interested by blasting operations

AREA OF INTEREST

Air Hoses

Compressor

Blasting unit


All personnel

PERSONNEL INVOLVED

Using wrong type of grit or sand blasting work

Injury from breathing the dust from blasting

Failing to wear adequate protection equipment

POTENTIAL HAZARD

GRIT BLASTING

X

X

X


• Shut off device to be installed and working properly • Air lines and hoses must be earthed and provided of safety clamps and securing chains • Never use silica sand

• Special helmet, long gloves, apron and high boots to be worn • Training of blasting crew • Hazards to be explained to the relevant crew • Mask to be worn all times • Blasting areas to be marked with safety tape

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 73

Apron

High boots

Long gloves

Safety glasses

Standar d PPE

PROTEC. EQUIPM

N°

REV.02

Job performed on height

PHASES OF OCCURENCE

DATE 31.01.07

Monkey and stabbing board

Cellar

Rig floor

Derrick

AREA OF INTEREST

Safety belt

Man riding winch


Roustabout

Floormen

Derrick man

PERSONNEL INVOLVED

Poor escape routes

Absence of supervision

Failure to use safety lines on tools and equipment

Failing to use safety harness or fall arrestor when working at height

POTENTIAL HAZARD

WORKING AT HEIGHT

X

X

X

X


• Derrickman to be trained • Installation of fall arrestor device: • + n° 1 2 on monkey board; • + n° 4 in BOP area (substructure); • + n° 1 on stubbing board. • Safety Harness shall be used and inspected regularly. • lines shall be inspected regularly • Hazard to be explained at tool box and HSE meeting • Safety lines to be used for tools, equipment and personnel working at more than 1.8 m height • Driller to be informed of any activity performed on height • Nobody on derrick while jarring • Derrick man escape line to be present and regularly tested and inspected • Check wind direction and best escape method in case of H2S • Wind sook shall be installed in the relevant position in the Rig site

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

Safety line

Standard PPE

PROTEC. EQUIPM

SHEET NR. 74

N°

REV.02

Climbing and using ladders

PHASES OF OCCURENCE

DATE 31.01.07

All areas where ladders are present

AREA OF INTEREST


All personnel

PERSONNEL INVOLVED

X

X

Using an unsecured ladder on a slippery surface

Using or climbing a ladder incorrectly

Using aluminium ladder for electrical work

X

X


Use of damaged ladder

POTENTIAL HAZARD

LADDERS

• Use only professional ladders • Ladders to be inspected regularly • Check condition of ladders before using them • Secure the bottom of ladder before climbing on it • Secure the top of ladder with rope • Crew man to assist holding the ladder • Never paint a ladder • Never climb higher then third rung • Climbing to be performed facing the ladder • Use safety limes for height more than1.8 meters • Do not use aluminium ladders for electrical job

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

Safety harness and rope

Standard PPE

PROTEC. EQUIPM

SHEET NR. 75

N°

REV.02

Activities performed into enclosed space

PHASES OF OCCURENCE

DATE 31.01.07

Enclosed spaces

AREA OF INTEREST


All personnel

PERSONNEL INVOLVED

Entry into enclosed spaces without Checking the air and taking all precautions

POTENTIAL HAZARD

X


ENTRY ENCLOSED (CONFINED) SPACES

• Ventilation of enclosed spaces and gas test before entry • Check the oxygen content and poisonous gas presence • Permit to work to obtained before starting the job • Minimum two person present • BA to be made available • Gas test to be repeated every 30 minutes • All valves and lines leading to enclosed space to be isolated and tagged • Two means of lighting to be present • Use tool suitable for hazardous areas

TO BE ADOPTED

Low


HAZARD CONTROLS

SHEET NR. 76

BA

PPE

Standard

PROTEC. EQUIPM

N°

REV.02

Work performed on BOP and cellar area

PHASES OF OCCURENCE

DATE 31.01.07

Substructure

Cellar deck

BOP

AREA OF INTEREST

Wellhead

Valves

Hoses

BOP


Derrick man

Floormen

Driller

PERSONNEL INVOLVED

Incorrect use of hand tools

Incorrect body position while handling and moving equipment on Bop and cellar deck

Failure to use appropriate safety harness

Failure to clean Bop and cellar areas before starting the job

POTENTIAL HAZARD

X

X

X

X


BOP AND CELLAR AREA

• Never climb on suspended BOP • Cellar covers and guard to be in place while working • Keep clear body parts from BOP equipment during moving operations • Tied up tools • Suitable tools to be used • No hammering on pressurised connection

• Use always safety line and belt while working at height

• Bop to cleaned with high pressure water • Driller to check and supervise all operations • Gas test before start the job

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

Safety harness

PVC boots

Standard PPE

PROTEC. EQUIPM

SHEET NR. 77

N°

REV.02

All activities carried out on slippery , wet and untidy surfaces

PHASES OF OCCURENCE

DATE 31.01.07

All areas

AREA OF INTEREST


All personnel

PERSONNEL INVOLVED

Running, walking backward

Worn or damaged surfaces

Poor house keeping

Failure to clean up water, oil, grease etc..)

POTENTIAL HAZARD

X

X

X

X


SLIPPERY / UNTIDY SURFACES

• Prevent spillage • Clean immediately any spillage • Crew to be instructed about hazard caused by slippery and untidy surfaces • Apply good house keeping all times • Clean the working place once job is completed • Dispose immediately of waste packaging • Report immediately any fault on surfaces (rust, untidy, worn out ) for remedial actions • Never run or walk backward • Use rail when climbing ladders

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 78

Standar d PPE

PROTEC. EQUIPM

N°

REV.02

All job performed on or nearby electrical equipment

PHASES OF OCCURENCE

DATE 31.01.07

All areas

AREA OF INTEREST

All electric machinery and devices


Mechanics

Electricians

All personnel

PERSONNEL INVOLVED

Overloading of electrical supply

Spraying water on electrical equipment

Failing to switch off or lock power supply on electrical equipment

Unauthorised crew attempting to work on electrical equipment

POTENTIAL HAZARD

ELECTRICITY

X

X

X

X


• Only qualified Rig electrician to inspect, repair and maintains electric equipment • Permit to work to be obtained for dangerous activities • Power to be isolate on equipment to be repaired • Hazard sign, lockout devices to be used to prevent access to power supply on equipment stopped • Never spray water or use wet electrical equipment • Do not use electric tool in hazardous area where gas is present • Never overload electric plugs • If a fuse break down call electrician

TO BE ADOPTED

Low

Low

Low

Low


HAZARD CONTROLS

Isolated Gloves and tools

Standard PPE

PROTEC. EQUIPM

SHEET NR. 80

N°

REV.02

Visitors onboard

PHASES OF OCCURENCE

DATE 31.01.07

All Rig

OF INTEREST

AREA


Visitors

INVOLVED

PERSONNEL

Visitors to enter work site without protection clothing Visitors not trained on emergency procedure and H2S, fire hazard

POTENTIAL HAZARD

VISITORS

X

X


• Visitor to obtain permission to enter vessel work areas • Safety briefing to be held to on arrival onboard

TO BE ADOPTED

Low

Low


HAZARD CONTROLS

SHEET NR. 81

NA

PROTEC. EQUIPM

N°

REV.02

Work carried out during night time or with poor visibility

PHASES OF OCCURENCE

DATE 31.01.07

All areas

AREA OF INTEREST

Lighting system


All personnel

PERSONNEL INVOLVED

Poor lighting causing poor vision

POTENTIAL HAZARD

POOR LIGHTING

X


• Rig up or Rig down not allowed during darkness • Rig light to be inspected routinely • Replace safety glasses with bRight type during night time • Install extra-lighting on hazardous area and make available extra light in poor lighting areas • Do not use matches, lighter , flames to provide light

TO BE ADOPTED

Low


HAZARD CONTROLS

Standard PPE

PROTEC. EQUIPM

SHEET NR. 82

N°

REV.02

Use of special equipment and tools which are not in use on the Rig site

PHASES OF OCCURENCE

DATE 31.01.07

Main deck

AREA OF INTEREST


All personnel

PERSONNEL INVOLVED

X

X

Wrong handling methods of non standard equipment

Wrong thread connection

X


Wrong lifting method used on non standard equipment

POTENTIAL HAZARD

NO STANDARD EQUIPMENT

• Look for correct lifting sub and protectors for non standard equipment • Alert the crew at Tool box meeting held before using a non standard equipment • If dedicated operator is present handling procedure must be directed by himself • Refer to tools handling instruction book if available • Check thread connection before picking up and handling tools to verify that are matching

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

Standard PPE

PROTEC. EQUIPM

SHEET NR. 83

N°

REV.02

Different Operations performed at the same time or same operations performed with personnel positioned in different places

PHASES OF OCCURENCE

DATE 31.01.07

Pipe rack

Cat walk

Cellar

Rig floor

AREA OF INTEREST

Draw work

Air winch

Crane


Floor

PERSONNEL INVOLVED

Simultaneous operations that inter-act and lead to accident or loss of control

POTENTIAL HAZARD

X


SIMULTANEOUS OPERATIONS

• Verify if Permit to work is needed • Remove all non essential equipment away • Clean and tidy work places • Always use a signal man loads are out of sight of winch or crane operator

• Supervisors must plan operations before starting • Tool box meeting to be held prior simultaneous operation began

TO BE ADOPTED

Low


HAZARD CONTROLS

Standard PPE

PROTEC. EQUIPM

SHEET NR. 84

N°

REV.02

Operation with use of hydraulic pressure, force which may release uncontrolled stored energy

PHASES OF OCCURENCE

DATE 31.01.07

AREA OF INTEREST

Rotary table

Power tools

Slings

Hoses


All personnel

PERSONNEL INVOLVED

Sudden release of undetected or under estimated stored energy

POTENTIAL HAZARD

STORED ENERGY

X


• Verify if permit to work is required prior to begin intervention • Always lockout and isolate power supply • Before opening pipes, removing bolts, cutting wires verify that there is no stored energy trapped • Try to release the energy slowly keeping area clear form presence of personnel

• Only trained and qualified personnel to perform special inspection, maintenance and repair jobs

TO BE ADOPTED

Low


HAZARD CONTROLS

Standard PPE

PROTEC. EQUIPM

SHEET NR. 85

N°

REV.02

Tripping activities, pulling tools inside string

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor

AREA OF INTEREST

BOP

Drilling string


Floor

PERSONNEL INVOLVED

Failing to measure the trip tank volume during tripping

Pulling the drilling string out when tight hole and over pull are experienced

Pulling the drilling string too fast

POTENTIAL HAZARD

SWABBING

X

X

X


• Mud properties to be kept as per program on line with formation pressure gradient • Tripping speed to be set as per hole conditions • Supervision of tripping operations at critical stages • If mud volumes are not correct trip should be interrupted and drilling string run back until situation is normalised • Hole is to be circulated out in case of volumes not correct • Mud bucket to be used to avoid mud losses • Always check correctness of volumes during tripping • Make flow check

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

BA if well kick occurs

Standard PPE

PROTEC. EQUIPM

SHEET NR. 86

N°

REV.02

Drilling and tripping activities

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor Mud tanks Trip tank

AREA OF INTEREST


Tour Pusher

Floor

PERSONNEL INVOLVED

Failure to measure the active tank mud levels

Poor tripping or drilling practices

Using too high mud weight

POTENTIAL HAZARD

MUD LOSSES

X

X

X


• Mud properties to be on line whit mud program • Mud to be tested at regular intervals • Tripping volumes to be monitored accurately • Supervision of tripping operation critical stages • Tripping speed to be adjusted as hole condition dictate • Pumping rate to be adjusted as per hole conditions • Start always slowly pumping operation and before increasing the pump speed make sure the mud return is obtained • Reduce the drilling rate if losses are expected • Try to keep always full the well in case of losses • Volume to be controlled accurately • Pit drill to be held routinely • Measuring device and alarms in good condition and tested

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

SHEET NR. 87 PROTEC. EQUIPM

N°

REV.02

Drilling and tripping activities

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor Mud tank BOP Choke manifold

AREA OF INTEREST

Mud tank BOP


Tool Pusher

Floor

PERSONNEL INVOLVED

Failure to keep the hole full

Using too low mud weight

POTENTIAL HAZARD

X

X


INSUFFICIENT MUD GRADIENT

• Mud properties to be on line whit mud program • Start de-gasser if required • Mud to be tested at regular intervals • Check for gas presence in the mud • Tripping volumes to be monitored accurately • Supervision of tripping operation critical stages • Tripping speed to be adjusted as hole condition dictate • Well to be keep always full • Volume to be controlled accurately • Measuring device and alarms in good condition and tested • Pit drill to be held routinely • Perform flow check at any drilling break

TO BE ADOPTED

Low

Low


HAZARD CONTROLS

BA in case of well kick

Standard PPE

PROTEC. EQUIPM

SHEET NR. 88

N°

REV.02

Drilling activities at shallow depth

PHASES OF OCCURENCE

DATE 31.01.07

Rig floor Mud tank Choke manifold

AREA OF INTEREST

Mud tank BOP


Tool Pusher

Floor

PERSONNEL INVOLVED

Drilling into gas at pressure with casing in the well but shoe placed in a weak formation

Drilling into gas at pressure without having any casing into the well

POTENTIAL HAZARD

SHALLOW GAS

X

X


• Perform flow check any drilling break

at

• Measuring device and alarms in good condition and tested • Pit drill to be held routinely

• Mud properties to be on line whit mud program • Mud to be tested at regular intervals • Kill mud to be kept ready to be pumped • Plan to be prepared is shallow gas is expected • Mud volumes to be monitored accurately • Well to be keep always full • Monitor and report gas show • Use always trip tank during tripping

TO BE ADOPTED

Low

Low


HAZARD CONTROLS

BA in case of well kick

Standard PPE

PROTEC. EQUIPM

SHEET NR. 89

N°

REV.02

Handling and using sharp object such as nails, grating, screens, equipment edges

PHASES OF OCCURENCE

DATE 31.01.07

AREA OF INTEREST


All personnel

PERSONNEL INVOLVED

Failure to wear appropriate protective equipment

Poor maintenance or construction

Poor hose keeping practices leaving sharp object around the rig

POTENTIAL HAZARD

SHARP OBJECTS

X

X

X


• Routine maintenance to remove sharp object • Properly dispose of sharp object (wires, screens, nails, glass etc.) • Equipment built on site to be shaped in order to avoid sharp edges • Wear always protective equipment (gloves)

TO BE ADOPTED

Low

Low

Low


HAZARD CONTROLS

Leather gloves

Standard PPE

PROTEC. EQUIPM

SHEET NR. 90

PN3-PRO-HSE-038 Offshore Drilling Safety Case_Rev 01

Recommend Documents