PMC:
Client PETRODAR OPERATING COMPAN Y LIMITED
CHINA PETROLEUM ENGINEERING & CONSTRUCTION CORPORATION
DOCUMENT No.: PDOC-596-PEP-!
CONTRACT No: PDOC"#$"%-596
Palougue Produced Water Project Phase I
PROECT E'ECUTION PLAN
RE(ISION RECORD
Re). No.
S*+,iion Dte
Re)iion Detil
P/e0/e1 23
A00/o)e1 23
A
Jan 24 2008
Submitted for approval
Caihongwei
Gosong
B
Apr 1 2008
Submitted for approval
Caihongwei
Gosong
PDOC
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C!"#("#S 1 General General 1 11 Contents of (5e6ution )lan )lan 1 12 )urpose of (5e6ution )lan )lan 1 1 17 !be6tives of )roe6t )roe6t 1 1 14 (ssentials and *easures *easures 2 2 2 (ngineering (ngineering 4 4 21 &ntrodu6tion &ntrodu6tion 4 4 22 )roe6t *ission Statement Statement 4 4 27 Staffing Staffing 4 4 24 (ngineering 23 )ro6urement Support Support 8 8 2 Constru6tion Support Support 10 10 29 Communi6ation : #raining Support Support 17 7 )ro6urement )ro6urement 17 17 71 &ntrodu6tion &ntrodu6tion 17 17 72 !rgani;ation !rgani;ation and $esponsibilities $esponsibilities 14 14 77 )ur6hasing )ur6hasing 13 13 74 $earehouse and Sto6? )ile Area Area 23 23 717 Spare )arts and Consumables Consumables 2 2 714 #a5 (5emption Appli6ation Appli6ation 2 2 713 %se of +o6al )rodu6ts and Servi6es Servi6es 2 2 71 >arrant= from *anufa6turer *anufa6turer 29 29 719 *aterial Control Control 29 29 718 *anagement of Surplus *aterials *aterials 28 28 4 Constru6tion Constru6tion 2 2 41 General General 2 2 42 Constru6tion Arrangement Arrangement and )reparator= >or? >or? 72 47 Constru6tion )lan )lan 74 74 44 Statement of +abor *anagement *anagement and &ndustrial $elations $elations47 47 43 Civil wor?s wor?s 44 44 4 1@ main water line line 49 49 410 (le6tri6al installation 38 38 )age 1 of 2
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C!"#("#S 1 General General 1 11 Contents of (5e6ution )lan )lan 1 12 )urpose of (5e6ution )lan )lan 1 1 17 !be6tives of )roe6t )roe6t 1 1 14 (ssentials and *easures *easures 2 2 2 (ngineering (ngineering 4 4 21 &ntrodu6tion &ntrodu6tion 4 4 22 )roe6t *ission Statement Statement 4 4 27 Staffing Staffing 4 4 24 (ngineering 23 )ro6urement Support Support 8 8 2 Constru6tion Support Support 10 10 29 Communi6ation : #raining Support Support 17 7 )ro6urement )ro6urement 17 17 71 &ntrodu6tion &ntrodu6tion 17 17 72 !rgani;ation !rgani;ation and $esponsibilities $esponsibilities 14 14 77 )ur6hasing )ur6hasing 13 13 74 $earehouse and Sto6? )ile Area Area 23 23 717 Spare )arts and Consumables Consumables 2 2 714 #a5 (5emption Appli6ation Appli6ation 2 2 713 %se of +o6al )rodu6ts and Servi6es Servi6es 2 2 71 >arrant= from *anufa6turer *anufa6turer 29 29 719 *aterial Control Control 29 29 718 *anagement of Surplus *aterials *aterials 28 28 4 Constru6tion Constru6tion 2 2 41 General General 2 2 42 Constru6tion Arrangement Arrangement and )reparator= >or? >or? 72 47 Constru6tion )lan )lan 74 74 44 Statement of +abor *anagement *anagement and &ndustrial $elations $elations47 47 43 Civil wor?s wor?s 44 44 4 1@ main water line line 49 49 410 (le6tri6al installation 38 38 )age 1 of 2
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417 *aterial andling Storage and 'elivering 414 Constru6tion ualit= *anagement *anagement 8 8 413 Constru6tion ualit= Control DCE DCE 8 8 41 Constru6tion ualit= Assuran6e *easures *easures 418 Safet= Se6urit= )oli6ies )oli6ies in Constru6tion Constru6tion 97 97 41 Constru6tion *anagement *anagement 99 99 420 Camp +iving .a6ilities and #emporar= #emporar= Constru6tion .a6ilities .a6ilities +a=out98 +a=out98 3 Commissioning Commissioning 80 80
)age 2 of 2
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!. Gene/l !.! Content o Ee*tion Ee*tion Pln
&n a66ordan6e with the instru6tions given in C!"#$AC# C)(CC has prepared the )roe6t (5e6ution )lan whi6h 6overs whole S6ope of >or? all phases and aspe6ts related to )roe6t e5e6ution #he des6ription of the plan is provided in the subse6tions entitled as follows/ (ngineering )ro6urement Constru6tion Commissioning #his plan provides suffi6ient detail to ensure !wner that C)(CC has the full ?nowledge of the the S6op S6opee of >or? or? and and is 6apa 6apabl blee of perf perfor ormi ming ng the the >or? or? in a66o a66ord rdan6 an6ee with with the the re
#his plan is formulated to present the strategi6 prin6iples and 6on6rete approa6hes for e5e6ut e5e6ution ion of the )roe6t )roe6t leadin leading g the )roe6t )roe6t a6tiviti a6tivities es to pro6eed pro6eed well organi organi;ed ;ed and s6heduled wa= and in a safe and effi6ient manner to reali;e good performan6e in all phases in terms of s6hedule and
C)(CC will ma?e ever= endeavor to a6hieve the following maor obe6tives of this )roe6t/
#o as6erta as6ertain in and 6onfirm 6onfirm the ade
Commission 2 sets of water ine6tion pumps and 4 sets of mud pumps and to a6hieve the Se6tional *e6hani6al Completion of twoD2E mud pumps within five D3Emonths from the Contra6t (ffe6tive 'ate
#o provide and 6ommission all e
)age 1 of 88
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re
#o warrant that C)(CC has full= performed the S6ope of >!$F as stipulated in the C!"#$AC#
!.; Eentil n1 Me*/e
141 (arl= )reparation and .ast *obili;ation C)(CC will plan the formation of proe6t management team and 6onstru6tion team deplo=ment of 6onstru6tion eith 6areful planning C)(CC will as6ertain the deplo=ment of 6onstru6tion eor? &n order to ma?e the engineering a6tivities go smoothl= and avoid the repetition of design obs and to ensure the timel= submission and approval of engineering do6uments a good 6oordination 6hannel between the Contra6tor and !wner will be effe6tivel= established and maintained throughout the whole engineering phase #o ensure the diffi6ulties in 6ivil wor? 6onstru6tion 6reated b= rain= season is redu6ed to the ma5imum e5tent C)(CC will tr= the best to issue as earl= as possible the 6onstru6tion )age 2 of 88
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drawing for 6ivil wor? espe6iall= for those a6tivities diffi6ult to perform in wet 6ondition C)(CC understand piling drawing is 6riti6al to a6hieve two mud pump first operation within 3 months C)(CC will also give the prioriti;ed 6onsideration to the issuan6e of relevant engineering do6uments for e5peditious pro6urement of long lead items 147 (5peditious )ro6urement A6tivities #he timel= deliver= to site of )roe6t e
)age 7 of 88
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#.
En4inee/in4
#.! Int/o1*tion
C)(CC as a *ain Contra6tor will provide the single sour6e@ responsibilit= for all aspe6ts of the proe6t e5e6ution whi6h involves overall proe6t management engineering pro6urement 6onstru6tion site 6oordination
#o assist the main 6ontra6tor C)(CC as re
)roe6t *anager )roe6t #eam +eader • )roe6t Coordinator • #he personnel who will be assigned to the above posts will be introdu6ed during Fi6?!ff •
*eeting owever )'!C will appoint a C#S representative to be responsible for the
)age 4 of 88
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)roe6t *anagement role for this proe6t who is the approving bod= for all the issued for approval do6uments:drawings re
Fhartoum Sudan
#.$.$ CPE< Re0oni+ilitie C)( as the (ngineering Sub6ontra6tor of C)(CC is overall responsible for the 6orre6t
and timel= e5e6ution of the engineering wor? s6ope C)( will underta?e the following a6tivities/ • • • • • •
'etailed (ngineering )roe6t Controls on (ngineering >or? in6luding planning I 6ontrols and reporting Support on )ro6urement Servi6es su6h as preparation of *#!Hs and #e6hni6al (valuation of vendor proposal #e6hni6al Assistan6e during 6onstru6tion and 6ommissioning a6tivities )repare asbuilt do6umentation and proe6t dossier Coordination with C)(CC
#.$.; O/4ni=tion )roe6t !rgani;ation Chart will be submitted to C)(CC showing the Fe= )ersonnel and
*anagement +evel #he following Fe= )ositions serve in the $oles as des6ribed and are a66ountable for the $esponsibilities as briefl= outlined below/
P/o7et Mn4e/
P/o7et En4inee/
A66ountable to C)(CC and C)( *anagement for the overall su66essful e5e6ution of the )roe6t (nsures that all (ngineering servi6es are provided in a66ordan6e with the )roe6t S6hedule Assist C)(CC in the e5e6ution of the !verall )roe6t )lan )rovide engineering representation to the !wner as re
)age 3 of 88
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$esponsible for meeting engineering produ6tivit= obe6tives $esponsible for overseeing engineering and design and 6oordinating interdis6iplinar= wor? $esponsible for the development and implementation of proe6t pro6edures and the proe6t ill provide all the reporting reA " >C "ot dire6tl= involved in )roe6t (5e6ution $esponsible for 6he6?ing verif=ing and validating the design in a66ordan6e with Re0/eentti)e the ualit= Assuran6e )lan in6luded in C)(Hs ualit= )ro6edures
#he above personnel are identified on the !rgani;ation Chart with e5tensive wor? e5perien6e and to be approved b= C)(CC #.; En4inee/in4 #.;.! ?/ont En1 en4inee/in4 & Dei4n @?ee1 (e/iition
#he engineering team re6ogni;es the value of providing a
)age of 88
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F, swit6hgear and soft start &nstrument lo6ation )lan Cable s6hedule
#.;.# Site S*/)e3 #he Site Surve= will in6lude the following details/ • •
Site des6ription details A66ompan= C)(CCHs sub6ontra6tor for Geote6hni6al I topographi6al surve= sele6ting route
#.;.$ Coo/1intion P/oe1*/e Contra6tual 6orresponden6e shall be between C)(CC:)'!CHs proe6ts manager su6h
letters shall be through fa5es or handdelivered C)( shall prepare *inutes of meetings with C)(CC or )'!C and release An= 6omments shall be re6orded in the following meeting minutes Signifi6ant telephone 6onversations shall similarl= be 6onfirmed in writing All 6orresponden6e will deal with a single sube6t be dated assigned a unior?s will be prepared b= C)( and s ubmitted to C)(CC in a wee?l= basis !n the last wee? of the month a 6omprehensive *onthl= $eport will be prepared b= C)( A separate *onthl= $eport with manhours spent information will be prepared for C)( internal use #he )roe6t )lan will be defined b= a 6omprehensive s6hedule )erforman6e will be evaluated and 6ompared with the plan as part of the regular reporting progress C)( shall obtain all reor? )ermit will be 6oordinated with C)(CC with ade
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the 6ost of the deviation #he )roe6t *anager shall review the Change !rder "otifi6ation and review against C)(Hs obligations and re
spe6ifi6ations annotated with 6omments stamped and signed and returned to the vendor in a timel= manner All ,endor deliverables shall be sube6t to ,endor S
evaluated on te6hni6al merit #he emphasis of these evaluations is on thoroughness and 6ompleteness ensuring that all issues are resolved before a 6ommitment to pur6hase is made or a 6ontra6t is awarded (ngineering reviews and 6ompares the bids and ma?es a re6ommendation for pur6hase and award As spe6ified in )ro6urement )ro6edure a te6hni6al bid tabulation spreadsheet is prepared 6omparing the bids #.5 P/o*/e,ent S*00o/t
)ro6urement will initiall= run parallel to 'etailed (ngineering and 'esign in order to allow review of vendorsH drawings and in6lusion:modifi6ations to 6onstru6tion drawings )ro6urement and e5pediting a6tivities as listed below will be the responsibilit= of C)(Hs )ro6urement (ngineer • • • •
)reparation of *aterial $e
• • • •
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(valuate vendorHs te6hni6al
#.5.! Co1e o Et8i #he 6ondu6t of engineers engaged in pro6urement servi6es is 6riti6al to the reputation and
longterm su66ess of C)( #hus it is essential that emplo=ees stri6tl= adhere to and 6ompl= with General )rofessional (thi6s and to the following spe6ifi6 re
Consider first the ClientHs reasonable interest and se6ond C)( interest in all )ro6urement a6tivities Bu= without preudi6e see?ing to obtain the ma5imum ultimate value for ea6h dollar of e5penditure .ollow pra6ti6al and 6osteffe6tive methods for 6ondu6ting pro6urement servi6es Subs6ribe to and wor? for honest= in bu=ing and selling and denoun6e all forms of briber= do not a66ept gifts or hospitalit= other than minor items of promotional value Strive 6onstantl= to a6
#.5.# Mte/il ReB*iition .or all proe6t re
$e
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)roe6t *anager for further obtaining te6hni6al and 6ommer6ial bids from various vendors in6luded in the )'!C Approved ,endors +ist #he )ro6urement shall maintain and regularl= update the $. +og b= re6ording all *$Hs and #($Hs issued and their status $elevant
&nspe6tion A reputed &nspe6tion Agen6= who will 6arr= out all inspe6tion servi6es will be re6ommended to C)(CC for their approval &f re
#.5.; ?inl (en1o/ Do*,enttion ,endor do6umentation is re
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support relative to engineering:6onstru6tion interfa6es #he (ngineering )ro6edure addressing (ngineering and Constru6tion &nterfa6e shall be produ6ed &t will 6over follows as a minimum/ &ssuan6e and administration of .ield Change &nstru6tion D.C&E for amendment of or additions to engineering drawings and asso6iated design do6uments su6h as Corre6tion of errors and additions to the &ssued for Constru6tion D&.CE drawings )'!C or C)(CC design 6hange re
wor?s and will inform C)(CC to 6ontinuousl= plan monitor and 6ontrol all 6onstru6tion a6tivities to ensure su66essful 6ompletion of the proe6t in a66ordan6e with all approved drawings spe6ifi6ations standards s6hedules and proe6t goals
#.6.# En4inee/in4 n1 Cont/*tion Inte/e C)( will prepare and issue engineering design do6uments to C)(CC for )'!C
6onstru6tabilit= review and approval )'!C or C)(CC will provide all mar?ups of do6uments that re
#.6.$ ?iel1 C8n4e Int/*tion @?CI Re0oni+ilit3 .C&Hs shall be issued b= C)(CCHs Constru6tion *anager and or C)( )roe6t *anager
C)(CC Constru6tion *anager or his designate shall sign all .C&Hs C)( do6ument 6ontroller will log all .C&Hs and distribute to obtain the ne6ess ar= approvals Approval of home offi6e generated .C&Hs will be b= C)( )roe6t *anager or his designate #hese do6uments will 6arr= an identifi6ation number for referen6e purposes
)age 11 of 88
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#he amendment or addition defined in an approved .C& shall be e5e6uted b= C)(CC 6onstru6tion staff PROCEDURE All referen6e is to be made to the latest approved for 6onstru6tion drawings $eferen6e to
the latest drawing inde5 "o other revision to &.C drawings or do6uments will be made unless dire6ted b= C)(CC or )'!C All approved .C&Hs will be in6orporated in the AsBuilt@ drawings at the 6ompletion of 6onstru6tion .C&Hs shall be emplo=ed to add or to amend &.C drawings or design #he .C& shall then be atta6hed to the master 6op= of the related drawings and in6orporated in the AsBuilt@ .C&Hs shall be emplo=ed to e5e6ute 6hanges to &.C engineering drawings or design do6uments that are ne6essitated b=/ ,endor data re6eived after the &.C drawing 6utoff date )'!C dire6tions issued in the field • 'esign errors or omissions • #he details of the design 6hange shall be entered on the atta6hed .C& form b= C)( engineer •
and or C)(CC field engineer An= ne6essar= design s?et6hes shall be prepared and atta6hed to .C& form and shall be referen6ed on the form #his should be mar?ed with the .C& referen6e number .C&Hs logs will be maintained b= C)(CC site 6oordinator &f additional materials are re*e/ie &t is intended to ensure that all
timel= and effe6tive manner (ither the C)(CC field te6hni6al staff or C)( site representative during 6ommissioning period will raise the te6hni6al
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.ollowing the 6omplete 6onstru6tion of )roe6t all relevant drawings and asso6iated do6uments shall be updated to represent the a6tual installation C)(CC as a main 6onstru6tion 6ontra6tor is responsible for the mar?up Db= handE of the drawings All drawing mar?ups are to be 6ompleted in (nglish Asbuilt mar?ups shall be produ6ed to refle6t an= modifi6ations during 6onstru6tion or 6hanges due to operations re
%nder the intended Contra6t for this )roe6t C)( are providing 'etailed (ngineering 'esign and )ro6urement : Commissioning support servi6es onl= #herefore responsibilit= for pre6ommissioning 6ommissioning startup and handover for the fa6ilities lies with C)(CC .or C)(Hs hand over s6ope shall be 6onsidered the point when )roe6t 'ossiers and *anuals are forwarded to C)(CC with onl= 6ommissioning support and asbuilt a6tivities remaining )re6ommissioning 6ommissioning and startup support shall ta?e the form of/ $esponse to field in
re6eived from C)(CC
$.
P/o*/e,ent
$.! Int/o1*tion )age 17 of 88
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#he pro6urement plan is figured out to guide the pro6urement wor? to be performed b= C)(CC to ensure that all material and eor? in6luding preparation of $e
After 6ontra6t award a )ro6urement 'epartment will be dul= formed same as other fun6tional departments for e5e6ution of the proe6t A pro6urement manager will be responsible overall pro6urement management %nder the manager are bu=ers e5peditors and engineers at different posts wor?ing on various pro6urement related a6tivities #he )ro6urement 'epartment shall ta?e the fun6tions and duties mainl= at the following aspe6ts/
)ur6hasing
(5pediting
&nspe6tion and testing
Shipment and freight forwarding
#a5 e5emption for imported materials and e
Customs 6learan6e
Storage
Spare parts and 6onsumables preparation
*aterial 6ontrol and tra6?ing
#he )ro6urement 'epartment shall be wholl= responsible for fulfillment of Contra6torHs duties and obligations stipulated in the Contra6t with regard to pro6urement parti6ularl= as )age 14 of 88
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follows/
#o pro6ure all eor? e56ept the items supplied b= the !wner
#o prepare bid re
#o obtain the !wner a66eptan6e of suppliers prior to issuan6e of $e
&n order to maintain the effi6ient performan6e of pro6urement a6tivities )ro6urement 'epartment will wor? alongside with (ngineering 'epartment:(ngineering Sub6ontra6tor #his effort will improve in the proe6t s6hedule and allow timel= resolution of all te6hni6al and 6ommer6ial 6on6erns with the vendors )ro6urement 'epartment will also 6losel= 6ollaborate with )roe6t Control 'epartment to well ?now the overall progress of proe6t and needs b= 6onstru6tion team on availabilit= of materials and e
*ain e
and >ater &ne6tion )%*)
#ransformer Dsuppl= power to F, >ater &ne6tion )%*)E >ater 'raw !.. 1HH main water line are pur6hased b= )'!C C)(CC shall onl= be responsible for the following pur6hasing of these small items as indi6ate in the table as per Contra6t re
(
uantit=
77F,:400F, #ransformer
1set
)age 13 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#/ %)S#$(A* .AC&+&#&(S Plo*4e P/o1*e1 te/ P/o7et P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
S:"o
(
uantit=
2
*CC
1set
7
#an? )late
1 bat6h
4
#an? C) *aterial
1bat6h
3
Steel stru6ture
1bat6h
Small pipe and total fittings
9
ousing material
1bat6h
8
&nstrument
1bat6h
Cable and bul? material
1 bat6h
1bat6h
10
•
)ur6hase of e
•
)ro6essing of re
•
)repare in
•
)reparing pur6hase orders with pur6hase spe6ifi6ations 6omplete with all atta6hments and appli6able inspe6tion testing and do6umentation re
•
#ogether with (ngineering review vendorHs drawings:do6uments for 6onforman6e to proe6t spe6ifi6ations appli6able standards 6odes the !wnerHs re
•
(nsure ade
•
Carr= out .a6tor= A66eptan6e #ests D.A#E for 6riti6al items if ne6essar= and appli6able
$.; ReB*iition n1 InB*i/3
)ro6urement 'epartment will 6ollaborate 6losel= with (ngineering to assure timel= issuan6e of re
)age 1 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#/ %)S#$(A* .AC&+&#&(S Plo*4e P/o1*e1 te/ P/o7et P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
long lead items will be engineered first in the design effort So far as possible re
&nitial bul?
material orders ma= therefore represent a portion of the ultimate order
⑴ %se of e
⑵ &n the event that C)(CC is unable to pur6hase in a66ordan6e with the A*+ due to/ •
#he re
•
&nabilit= of an= listed A*+ manufa6turer to suppl= in a66ordan6e with spe6ifi6ation and data sheets
C)(CC will propose to the !wner in writing an optional item vendor or manufa6turer spe6ifi6ation for approval whi6h shall be 6onsidered on a 6aseb=6ase basis b= the !wner and shall se6ure the !wner written approval to the proposal prior to pro6eeding with pur6hase #he re
C)(CC shall pro6ure all e
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#/ %)S#$(A* .AC&+&#&(S Plo*4e P/o1*e1 te/ P/o7et P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
spe6ifi6ations and Contra6tor supplied and !wner a66epted data sheets C)(CC shall submit #e6hni6al Bid (valuation $eport of the proposed vendor for !wner review #he te6hni6al bid evaluation shall 6ontain the following information/
(valuation of minimum three vendors offers
Complete des6ription of items with spe6ifi6ations or appli6able data
All deviations and e56eptions from the Contra6t re
Justifi6ation of the Contra6torHs re6ommendation of the proposed supplier
$e6ommended spare parts
$e
Separate te6hni6al and 6ommer6ial evaluation on bids will be made to ensure the materials and e
C)(CC shall underta?e all e5pediting ne6essar= to a6hieve or improve the re
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#/ %)S#$(A* .AC&+&#&(S Plo*4e P/o1*e1 te/ P/o7et P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
#he e5pediting wor? will be 6arried out in a66ordan6e with the approved pro6edure C)(CC shall perform e5pediting of e
C)(CC shall be responsible for inspe6tion of e
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#/ %)S#$(A* .AC&+&#&(S Plo*4e P/o1*e1 te/ P/o7et P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
*anufa6turing 'ata $e6ords C)(CC inspe6tors shall fill out an &nspe6tion $elease Certifi6ate indi6ating that it has been full= inspe6ted #he &nspe6tion $elease Certifi6ate shall be signed b= C)(CC inspe6tors C)(CC shall maintain a status log to be issued to !wner for all &nspe6tion "oti6e &nspe6tion $eport and &nspe6tion $elease Certifi6ate issued on ea6h )ur6hase !rder $.% S8i0,ent n1 Ai/ ?/ei48tin4
C)(CC will be responsible for approving the release of 6ompleted goods for shipment after satisfa6tor= 6ompletion of final inspe6tions and will e5e6ute forwarding a6tivities for all e
C)(CC has a6
)age 20 of 88
C!"S#$%C#&!" '()A$#*("# '()A$#*("# )$!C('%$( )$ !C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#/ %)S#$(A* .AC&+&#&(S Plo*4e P/o1*e1 te/ P/o7et P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
be6ause Sudan has a long rain= season and the Site is lo6ated remotel= from traffi6 6enters Cargoes arrived from overseas lo6ations to )ort of Sudan : Fhartoum Airport need to go through some regulator= and 6ustoms formalities A lo6al bro?er entrusted b= C)(CC will handle handle under under instru6tion instru6tion and supervision supervision b= C)(CC C)(CC responsible responsible person on the following issues/
'efine the time limit for inland forwarder
$ e6eive e6eive and review the shipping do6uments in advan6e of 6argo arrival
Appl= !wnerHs approval for ta5 e5emption
)renoti6e (#A of 6on6erned 6argo and followup the updated (#A (#A from lo6al shipping agent and ma?e notifi6ation a66ordingl=
)repare all re
&n emergen6= of shortage of original B:+ 6oordinate with shipping 6o to get tele5 release of 6on6erned 6argo
Coordinate with the )ort Authorit= and the lo6al 6arrier for loading and delivering the 6argo to the site
&f an= damage or loss or short landing happened prior to our a66eptan6e of 6argo ma?e it 6lear whi6h side should be responsible and arrange insuran6e surve= in time and obtain obtain the short short landin landing g and:or and:or dis6re dis6repan pan6= 6= 6ertifi6 6ertifi6ate ate from shippi shipping ng agent: agent:por portt authorities
"otif= the C)(CC +ogisti6 Coordinator of an= problems or dis6repan6ies asso6iated with the import shipment
#ransfer the import 6ertifi6ate of 6on6erned 6argo and other 6ustom do6uments to 6onsignee
#o guarantee the ontime and safe deliver= a
#r= to arrange all shipping 6argo to be transported b= dire6t wa= upon the vessel arrival of )ort Sudan
.or heav= or oversi;e 6argo after review with !wner C)(CC +ogisti6 Coordinator will ma?e a use of handling fa6ilities of port and arrange the dire6t transportation with inland 6arrier Su6h deliveries of spe6ial 6argo are usuall= as a part of a master plan in whi6h all phases of transportation from the fa6tor= in origin to the obsite are 6losel= )age 21 of 88
C!"S#$%C#&!" '()A$#*("# '()A$#*("# )$!C('%$( )$ !C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#/ %)S#$(A* .AC&+&#&(S Plo*4e P/o1*e1 te/ P/o7et P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
intertwined
A wireless 6ommuni6ation and tra6ing s=stem must be established for follow up the 6urrent status of onwa= 6argo
A deliver= time limit must be imposed upon inland forwarder
'uring rain= season some urgent 6argo if possible will be delivered b= air from )ort Sudan:Fhartoum Airport dire6t to obsite
.or sensitive and e5pensive 6argo prior to loading and offloading an e5pert of this field must be present
#he C)(CC C)(CC +ogis +ogisti6 ti6 Coordi Coordinat nator or will will issue issue regula regularr reports reports 6on6ern 6on6erning ing lo6al lo6al 6ustoms 6ustoms maters and port matters #he #he inte intern rnati ation onal al frei freigh ghtt forw forwar arde derr Dhav Dhavin ing g a lo6al lo6al offi offi6eE 6eE ma= also also be util utili; i;ed ed to 6oordinate these a6tivities $.! Lo4iti S*00o/t
#he logisti6 offi6e set up at )ort Sudan Fhartoum and wor?site will be responsible for all traffi6 lo6al pur6hasing I warehousing operations All 6ontrols and pro6edures will be upda updated ted peri period odi6 i6all all= = to ensu ensure re mana manage geme ment nt and and 6ont 6ontro roll is main maintai taine ned d to meet meet ob ob re
)repare
)ur6hase all ne6essar= material re
$esponsible for e5pediting and inspe6tion 6oordination of all lo6al pur6hases and material shipments in6luding e5pediting materials that ma= be pur6hased from lo6al vendors
$esponsible for 6oordinating all 6ustoms 6learan6e wor? between C)(CC and the freigh freightt forward forwarder er for all proe6t proe6t related related materia materials ls and e
$esponsible for routing and tra6ing all lo6al pur6hases and material shipments
$esp $espon onsi sibl blee for for re6ei re6eipt pt of all all )ro )roe6 e6tt mate materia rials ls in6lu in6ludi ding ng issu issuan an6e 6e of mater material ial re6eiving reports %!SI' reports as ma= be re
)age 22 of 88
C!"S#$%C#&!" '()A$#*("# '()A$#*("# )$!C('%$( )$ !C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#/ %)S#$(A* .AC&+&#&(S Plo*4e P/o1*e1 te/ P/o7et P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
$espon $esponsib sible le for filing filing insura insuran6e n6e damage damage 6laims 6laims and 6oordi 6oordinat nating ing resolut resolution ion of %!SI' reports
$esponsible for the 6ontrol and operation of the warehouse group and the maintenan6e of e
C*to,
Customs 6learan6es for all pro6ured )roe6t materials shall be pro6essed through a lo6al 6ustoms bro?er entrusted b= C)(CC T/i
#he lo6al traffi6 group shall be responsible for the following/
*onitor all shipments s6heduled to arrive at lo6al sea ports and airports to ensure the ne6essar= ne6essar= Customs Customs do6umentatio do6umentation n D6ommer6ial D6ommer6ial invoi6es pa6?ing lists o6ean bills of lading 6ertifi6ates of origin insuran6e 6ertifi6ates et6E to be available prior to the arrival of the 6argo
>or? 6losel= with the )roe6t 6ustoms bro?er personnel to ensure proper 6lassifi6ation of materials as to import 6ategor= and tariff heading and assist with the translation of do6uments b= providing te6hni6al definitions
*aintain logs of inbound 6argo shipments assign 6ontrol numbers for all do6uments pa6?ages and posting ea6h step of the pro6essing pro6ess ing through final 6learan6e and dispat6h e5pedite the )roe6t 6ustoms bro?erHs personnel as ma= be ne6essar= to ensure the e5peditious release of all )roe6t 6argo and materials
(nsure sure
the
e5peditio tious
handling
6ustoms
6leara earan n6e
and and
moveme ement
of
personal:household effe6ts for all emplo=ees in6luding famil= and single status personnel
+iaison with lo6al pur6hasing to route and tra6e lo6all= pro6ured materials
Coordinate with the 6ontra6ted tru6?erDsE in6luding the maintenan6e in6oming freight logs logs both both o6ea o6ean n and and air air disp dispat6 at6h h logs logs prep prepara arati tion on of ship shippi ping ng noti6 noti6es es load load inspe6tions tra6ing and pro6essing of freight 6laims
!btain gate passes from !wner for all material and e
)repare and distribute of o6ean and air 6argo reports also dail= shipping reports to other other lo6al lo6al pro6ur pro6ureme ement nt groups groups 6onstru 6onstru6ti 6tion on group group engine engineerin ering g group group or other other dis6iplines as re
Coordinate insuran6e 6laims with !wnerHs insuran6e 6ompan= 6ompan= )age 27 of 88
C!"S#$%C#&!" '()A$#*("# '()A$#*("# )$!C('%$( )$ !C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#/ %)S#$(A* .AC&+&#&(S Plo*4e P/o1*e1 te/ P/o7et P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
(nsure !wner re6eives advan6e notifi6ation of all heav= and oversi;ed e
Mte/il Reei)in4 n1 /e8o*in4
#his group shall be responsible for the following/
Coordinate with the lo6al bu=ers:e5pediters and the personnel in 6harge for traffi6 and 6ustoms affairs to re6eive and disburse all )roe6t pro6ured materials and supplies
Supervise a warehouse that ma= be deemed ne6essar= to re6eive and store )roe6t pro6ured materials
,erif= re6eived 6argo 6he6? the
Che6? in detail the materials to ensure 6onforman6e to pa6?ing slipDsE and pur6hase orders Constru6tion engineering and supplier
)repare material re6eiving reports and an= %!SI' reports as ma= be re
Store and prote6t pro6ured materials segregate and disburse as re
A material material withdrawal form shall be prepared prepared for all disbursements disbursements and must bear the ne6essar= approval signatures prior to release of an= materials
Coordination with #raffi6 for damaged material returns for repair or repla6ement
$.!! Reei0t o Mte/il t Site
C)(CC will 6ompile all fabri6ation and manufa6turing data dossiers:reports 6ontaining mill test 6ertifi6ates ma6hiner= test 6ertifi6ates 6ertifi6ates and all other relevant relevant inspe6tion inspe6tion data after deliver= of earehouseman should inspe6t the relevant do6uments in6luding invoi6e pa6?ing list mill test test 6ertifi 6ertifi6ate 6ate operati operating ng and mainten maintenan6e an6e manual manual inspe6t inspe6tion ion 6ertifi6 6ertifi6ate ate spares spares list list D6ommissioning spare listE vendor drawings 6ertifi6ate of origin et6 before the arrival of goods at site After offloading offloading a detailed detailed 6he6? of the earehouseman arehouseman will notif= C)(CC C)(CC
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#/ %)S#$(A* .AC&+&#&(S Plo*4e P/o1*e1 te/ P/o7et P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
deliveries of C)(CC supplied e
manner
>arehouseman
will
notif=
inspe6tor
when
the
e
C)(CC will utili;e a 6entral warehouse and sto6? pile =ards to re6eive store prote6t issue and when ne6essar= surplus all proe6t e
Ini1e Sto/4e @/e8o*e
#he 6entral warehouse will provide se6urit= and prote6tion for all weather sensitive materials or e
)age 23 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#/ %)S#$(A* .AC&+&#&(S Plo*4e P/o1*e1 te/ P/o7et P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
O*ti1e Sto/4e @Sto Pile Y/1
#hese =ards will be en6losed b= fen6ing with gate to 6ontrol all in6oming and outgoing traffi6 *aterials will be stored off the ground b= use of pallets rough lumber 6ross ties or a li?e
(lement prote6tion as ne6essar= will be a66omplished b= the proper use of
pol=eth=lene tarps or temporar= stru6tures All weather roadwa=s will be provided around and within re6eiving and storage areas and will be maintained with through spa6e for tru6?s and operation of lifting e
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#/ %)S#$(A* .AC&+&#&(S Plo*4e P/o1*e1 te/ P/o7et P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
servi6e materials and e
C)(CC will se6ure warranties from manufa6turers and vendors of eor? Su6h warranties will be assigned to the !wner to the full e5tent thereof (a6h pur6hase order for e
Sound material management will be essential to the proe6t su66ess #he sheer volume of pur6hases orders the number and geographi6al diversit= of vendors the numerous steps and a6tivities in the pro6urement pro6ess and the 6riti6al s6hedules 6reate a ver= 6omple5
)age 29 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#/ %)S#$(A* .AC&+&#&(S Plo*4e P/o1*e1 te/ P/o7et P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
s=stem to be managed A66ordingl= a detailed 6omputer s=stem will be used to tra6? permanent a6tivit= beginning with engineering re
All the surplus materials will be stored properl= and the surplus report will be issued to 6on6erned parties An= surplus material whi6h has been issued to 6onstru6tion will be removed from Site and return to warehouse after the >or? 6ompletion #he warehouse will repeat the re6eiving inspe6tion storing pro6edures and update the inventor= re6ords %pon 6ompletion of the >or? C)(CC shall furnish !wner a list of all surplus and pri6e at whi6h C)(CC offers to sell ea6h item to !wner )age 28 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#/ %)S#$(A* .AC&+&#&(S Plo*4e P/o1*e1 te/ P/o7et P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
;.
Cont/*tion
;.! Gene/l ;.!.! T8e O*tline o t8e P/o7et ! T8e Title o t8e P/o7et *elut Basin !il )roe6t L %pstream .a6ilities ()CC of )alouge )rodu6ed >ater )hase & # T8e One/: )etrodar !perating Compan= +td D)'!CE $ T8e So0e o o/ o t8e P/o7et )rodu6ed water from produ6ed water s?im #an? #2770A of )alouge .). transfer to new 6onstru6t 4000m7 buffer tan? b= 1H water lines then ine6t to proposed wells b= 4sets of 1400F> *ud )ump and 2sets of F, >ater &ne6tion )ump #hat means one new )ump station need to be 6onstru6ted And install 4 water draw off pump whi6h flow rate 130 m 7: :h to repla6e old 2sets of draw off pump whi6h flow rate is 30m7 :h in old palouge .). 4E #he Constru6tion +o6ation of the )roe6t )%*) station is outside south east to )alouge .). 3E *ain .a6ilities in the )roe6t 1H water line 00m
4000 ,$ buffer tan? 4 sets of 1400F> diesel engine drive mud pump 2sets of 800) F, water ine6tion pump 2 sets of 4000F,A 77:F, transformer for water ine6tion )ump !ne *CCI F, swit6hgear and soft start room 4 draw off water pump E Fe= dates of the )roe6t/ Contra6t (ffe6tive date/ 'e6 1，2008 *obili;ation to the site/ Before .ebruar= 20 200 Se6tional *e6hani6al 6omplete date of two mud pump from b=pass line / *a= 1， 200 )rovisional A66eptan6e date/ !6tober 1 200 Geo4/08il Con1ition #he site area belongs to a part of the Sudan Savanna belt and the 6limate is tropi6al #here
are twoseason patterns in one =ear a wet and dr= #he dr= season is from "ovember to )age 2 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#/ %)S#$(A* .AC&+&#&(S Plo*4e P/o1*e1 te/ P/o7et P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
ne5t =ear *a= and the wet from June to !6tober *a5imum rainfall for 24 hours is 1714mm during rain= season the ground vegetation is flourish and most of them are flooded b= water And the area is sube6t to 6onsiderable wind often a66ompanied with drifting sand and 6onsiderable thunderstorms and lightning in rain= season % T/n0o/ttion aE ighwa=
&t is 1200?m asphaltpaved road from )ort Sudan to $aba? and 700?m offroad from $aba? to )A+!G%( #he offroad is in poor 6ondition and thus the transportation is restri6ted to a 0?m mountainous passage from Agaba to )ort Sudan #he grading on this passage is appro5imatel= 1000HM7000H:13?m Some portions of the road will read *adani bridges on the Blue "ile appro5imatel= 1000?m from )ort Sudan loadlimited and to pass the bridge reor?ing staffs and some materials for urgent use 6an be transported b= air but the 6ost is e5tremel= high dE +o6al resour6es 1E +o6al labor )age 70 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#/ %)S#$(A* .AC&+&#&(S Plo*4e P/o1*e1 te/ P/o7et P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
Basi6all= there are almost none permanent residents in )A+!G%( !ilfield due to the in6lement natural 6onditions in this area Currentl= the onl= people who live there are the ones who deal with oil e5ploration development and produ6tion #he labors needed in the proe6t will be emplo=ed from outside this area C)(CC will emplo= Sudanese lo6al or? #here are sandstone resour6es that 6an be used for foundation la=ers near the oilfield and )A+!G%( region Sand
stone 6on6rete and wood material need to be pur6hased
elsewhere far off )A+!G%( Sili6a sand suitable for sand blasting 6an be obtained from a pla6e appro5imatel= 80?m to 140?m from )A+!G%( ;.!.# ?et*/e o t8e P/o7et #he general features of the proe6t are/ large si;e e
in6lement natural 6ondition poor 6onstru6tion 6ondition at site
1) Short Constru6tion )eriod #he 6onstru6tion period from the Contra6t effe6tive date to se6tional me6hani6al 6ompletion is within3 months #otal provisional a66eptan6e date is 1 !6tober 200 6overing 1 rain= season but we shall tr= to finish most installation before rain= season #his posses greater diffi6ult= to the proe6t arrangement &t is a fasttra6? 6onstru6tion proe6t
2) )oor "atural Conditions >ater pump station is lo6ated in poor natural 6onditions it is ver= dr= and hot in dr= seasons and heav= rain in raining seasons a66ompan=ing thunder and strong wind #he bla6? 6otton soil on surfa6e is dilative and loose after rain whi6h is detrimental to 6onstru6tion a6tivities #he measures for waterproof lea?age prote6tion and water drainage s=stem must be ta?en during 6onstru6tion period $aining in the wet season ma= 6ause dela= progress of 6onstru6tion whi6h ma?es it diffi6ult to do an= outdoor a6tivities >e must pa= more attention to the personal safet= and health aspe6t All ne6essar= prevention measures in6luding prevention against ha;ards related to su6h as mos
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#/ %)S#$(A* .AC&+&#&(S Plo*4e P/o1*e1 te/ P/o7et P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
and poisonous sna?e must be ta?en
3) 'iffi6ult #ransportation #here e5ists great diffi6ulties to transport e
the wet and dr= seasons After this proe6t is awarded to C)(CC b= )'!C immediatel= mobili;ation and preparation should be 6arried out b= C)(CC #he proposed mobili;ation and preparator= wor? in6ludes but not limited to the following/ 1E )roe6t management offi6e and its staffing for all the preparator= wor? 2E A )roe6t ?i6?off meeting will be held and attended b= all management staffs #he )roe6t *anager will e5plain the importan6e of this )roe6t to the petroleum industr= and e6onomi6 development of the $epubli6 of Sudan a proe6t outline lo6al environment 6limate and transportation 6onditions of the proe6t lo6ation will also be introdu6ed *eanwhile the proe6t manager should also state the C)(CC general e5e6ution plan of this proe6t 7E #he relevant staffs will be appointed to do the preparation wor? in6luding but not limited to the following/
)roe6t *anagement regulations and rules "e6essar= do6umentation for )roe6t *anagement
+a=out of wor?
(ngineering and design for the )roe6t
Control and management program plan for e
.amiliar with !wnerHs re
)reparation of 6onstru6tion pro6edures and
)age 72 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#/ %)S#$(A* .AC&+&#&(S Plo*4e P/o1*e1 te/ P/o7et P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
"e6essar= lo6al training on matters su6h as the situation of $epubli6 of Sudan and its laws and eath Safet= and (nvironment DS(E to the staffs and wor?ers
Sub6ontra6tors shall be sele6ted espe6iall= the sub6ontra6ts for 6ivil wor? and transportation shall be finali;ed and e5e6uted in time
;.#.# Cont/*tion G*i1eline #he 6onstru6tion guideline for the proe6t is to ensure the proe6t to be put into
6ommissioning and operation in time to satisf= G=mur= .). 6ommissioning and operation with high
>ell organi;ed s=stemati6 approa6h Arranging
Guaranteed ualit= Stri6t *anagement
Client first Servi6e Satisfa6tor=
Safet= first )revention .irst
)rogress Controlled S6hedule (nsured
;.#.$ Cont/*tion A//n4e,ent 1) S6ientifi6 Arrangement and (laborate !rgani;ation
#he )roe6t *anagement method@ will be adopted b= C)(CC based on the )roe6t features to organi;e 6onstru6tion a6tivities C)(CC will implement s6ientifi6 arrangement stri6t management and elaborate organi;ation in the 6ourse of 6onstru6tion and 6ompl= with the re
%nderground wor? first then the above ground wor?
Civil earth wor? first then installation
(
&nstallation of large s6ale e
Criti6al items first then general items
2E 'ifferent Criti6al >or? in different )eriods #he overall proe6t is divided into 3 phases in order to ensure the proe6t 6ompletion )rovisional A66eptan6e )hase 1/ (ngineering shall be finished b= the end of .ebruar= 200 espe6iall= piling drawing shall be finished before 23 Jan 200 )hase 2/ &ssuing of 6onstru6tion drawings and to start pro6urement wor? for materials Criti6al wor?/ #o finish engineering design b= the end of .ebruar= of 200 and to finish pla6ing pur6hase order b= A)$ 20 200 .inish pur6hasing and transportation of material b= the end of *a= 200 )age 77 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#/ %)S#$(A* .AC&+&#&(S Plo*4e P/o1*e1 te/ P/o7et P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
)hase 7/ 1H main water line welding .a6tor= air pipe and mud pump diesel pipe 6onstru6tion 'uration/ 1 *ar 200 70 *ar 200 Criti6al wor?/ "'# of main 1H pipe pressure testing and pigging painting and 6oating )hase 4/ #wo mud pump Se6tional Completion b= the end of A)$ 200 Criti6al wor?/ 4 sets *ud pump installation under Guidan6e of vender Commissioning of two sets of mud pump Conne6tion of b=pass water line 1H *ain pipe shut down tie in )hase 3/ 4000m7 tan? installation 'uration / 3 A)$ 20028 June 200 Criti6al wor?/ C) installation of tan? "'# of welding >ater filling test Blasting and painting )hase / 2 sets of F, water ine6tion pump installation under Guidan6e of vender Fv swit6hgear and *CC installation 'uration / 1 Jul 200 L20 AG% 200 Criti6al wor?/ #ransformer installation Fv soft start installation Substation housing installation )hase 9/ .inal 6ommissioning 'uration / 23 AG% 200 L 18 S() 200 Criti6al wor?/ transformer test &ne6tion )ump 6ommissioning B= pass line transfer to tan? S=stem put into use
;.$ Cont/*tion Pln ;.$.!
P/o7et P/o4/e S8e1*le
&n the light of above features and ownerHs re
shall be
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#/ %)S#$(A* .AC&+&#&(S Plo*4e P/o1*e1 te/ P/o7et P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
#otal finish shall be b= the end of S() So the following points will be prioriti;ed so that the proe6t 6an be a66omplished in time )lease refer to 6onstru6tion progress s6hedule for progress atta6hed )lease refer to )roe6t !rgani;ation Chart atta6hed
)age 73 of 88
;.$.#
C !"S #$ %C #&! " ' ()A$# *( "# )$ !C (' %$ (
* (+ %# BA S&" ! &+ '( ,( +! )* ("# )$ !J (C # % )S #$ (A * .AC&+&#&(S/ PALOGUE 0/o1*e1 te/ 08e I
'!C%*(" # "A*( / )$!J(C# ((C% #&!" )+A"
) $!C( '%$( "!/ )'!C3)()01
Cont/*tion Mn-0oe/ S8e1*le Plee ee t8e @ Cont/*tion Mn0oe/ 8e1*le CONSTRUCTION MANPOWER SCHEDULE !a"#da$s%
CATE&ORIES O' PERSONNEL
())*
Dec
())+
Jan
Feb
Mar
Apr
may
June
July
Agu
Sep
Construction managment
5
5
7
10
10
10
10
10
5
5
Construction Engineer
!
!
!
!
!
!
1
#
#
#
#
1
1
1
1
1
#
5
5
5
5
1
1
#
#
10
10
5
5
'
15
15
15
(
!
!
!
!
1
1
1
1
!
0
0
0
0
10
10
!'
7
7
'(
(7
!!
!!
Construction Superinten"ents Forman $nspectors Surveyors
!
"rivers Electrician Electrical &el"ers )as *el"ers +iling operators
7
riggers
1
ot,ers Subtotal
7
7
Nov
Dec
%
)age 7 of 88
;.$.$
Cont/*tion EB*i0,ent n1 Tool Pln Plee ee Lit o P/o0oe1 Cont/*tion EB*i0,ent LIST O' PROPOSED CONSTRUCTION E,UIPMENT
$tem No
Categories o- E.uipment
Si/eype
2nit
3ty 4*n
ental
1
Crane
5t
Eac,
1
Crane
15t
Eac,
!
ruc6
15t
Eac,
#
railer
#0t
Eac,
1
5
us
50seats
Eac,
1
(
Me"ium us
0 seats
Eac,
1
7
+ic6 up
4848A
Eac,
(
'
JEE+
484A
Eac,
9
&al6ie:tal6ie
eac,
0
10
*inc,
t
eac,
1
11
Clevis
10t
eac,
0
1
Clevis
5t
eac,
0
1!
Clevis
!t
Eac,
0
1#
&ire rope
(;!7<1 =(
Meter
9(
15
&ire rope
(;!7<1 =19>5
Meter
9(
1(
C,ain bloc6
5t
Eac,
#
17
C,ain bloc6
!t
Eac,
1
1'
C,ain bloc6
t
Eac,
1
o be +urc,ase"
;.$.$
Cont/*tion EB*i0,ent n1 Tool Pln Plee ee Lit o P/o0oe1 Cont/*tion EB*i0,ent LIST O' PROPOSED CONSTRUCTION E,UIPMENT
$tem No
Categories o- E.uipment
Si/eype
2nit
3ty 4*n
ental 1
1
Crane
5t
Eac,
Crane
15t
Eac,
!
ruc6
15t
Eac,
#
railer
#0t
Eac,
1
5
us
50seats
Eac,
1
(
Me"ium us
0 seats
Eac,
1
7
+ic6 up
4848A
Eac,
(
'
JEE+
484A
Eac,
9
&al6ie:tal6ie
eac,
0
10
*inc,
t
eac,
1
11
Clevis
10t
eac,
0
1
Clevis
5t
eac,
0
1!
Clevis
!t
Eac,
0
1#
&ire rope
(;!7<1 =(
Meter
9(
15
&ire rope
(;!7<1 =19>5
Meter
9(
1(
C,ain bloc6
5t
Eac,
#
17
C,ain bloc6
!t
Eac,
1
1'
C,ain bloc6
t
Eac,
1
C !"S #$ %C #&! " ' ()A$# *( "# )$ !C (' %$ (
* (+ %# BA S&" ! &+ '( ,( +! )* ("# )$ !J (C # % )S #$ (A * .AC&+&#&(S/ PALOGUE 0/o1*e1 te/ 08e I
'!C%*(" # "A*( / )$!J(C# ((C% #&!" )+A"
) $!C( '%$( "!/ )'!C3)()01
$tem No
Categories o- E.uipment
Si/eype
2nit
3ty 4*n
19
Jac6
0t
Eac,
(
0
Jac6
10t
Eac,
(
1
Nylon slinging belt
10t
+iece
1
Nylon slinging belt
5t
+iece
0
!
Nylon slinging belt
!t
+iece
0
#
Civil mac,inery
5
Concrete mi?er
#00@
Eac,
(
Mortar mi?er
00
Eac,
7
Concrete vibrating ro"
=50
+iece
#
'
Concrete vibrating plane
Eac,
9
Steel bar straig,tener
=(:10
Eac,
1
!0
Steel bar cutting mac,ine
=(:#0
Eac,
1
!1
Steel bar ben"ing mac,ine
=(:#0
Eac,
1
!
Electrical carpentry sa* an" planer
Eac,
1
!!
E?cavator
1 m!
Eac,
(
!#
Compactor
B&01
Eac,
Eac,
(
!5
Dumping truc6
!(
Mortar "umper
!7
Scraper
!'
ull"o/er
!9
@oa"er
1(m
!
1t
Eac,
Eac,
D'5
Eac,
CA950
Eac,
1
)age 78 of 88
o be +urc,ase"
ental
o be +urc,ase"
C !"S #$ %C #&! " ' ()A$# *( "# )$ !C (' %$ (
* (+ %# BA S&" ! &+ '( ,( +! )* ("# )$ !J (C # % )S #$ (A * .AC&+&#&(S/ PALOGUE 0/o1*e1 te/ 08e I
'!C%*(" # "A*( / )$!J(C# ((C% #&!" )+A"
) $!C( '%$( "!/ )'!C3)()01
$tem No
Categories o- E.uipment
Si/eype
2nit
3ty 4*n
19
Jac6
0t
Eac,
(
0
Jac6
10t
Eac,
(
1
Nylon slinging belt
10t
+iece
1
Nylon slinging belt
5t
+iece
0
!
Nylon slinging belt
!t
+iece
0
#
Civil mac,inery
5
Concrete mi?er
#00@
Eac,
(
Mortar mi?er
00
Eac,
7
Concrete vibrating ro"
=50
+iece
#
'
Concrete vibrating plane
Eac,
9
Steel bar straig,tener
=(:10
Eac,
1
!0
Steel bar cutting mac,ine
=(:#0
Eac,
1
!1
Steel bar ben"ing mac,ine
=(:#0
Eac,
1
!
Electrical carpentry sa* an" planer
Eac,
1
!
!!
E?cavator
1m
Eac,
(
!#
Compactor
B&01
Eac,
!5
Dumping truc6
1(m!
Eac,
(
!(
Mortar "umper
Eac,
!7
Scraper
Eac,
!'
ull"o/er
!9
@oa"er
1t D'5
Eac,
CA950
Eac,
1
ental
o be +urc,ase"
)age 78 of 88
$tem No
C !"S #$ %C #&! " ' ()A$# *( "# )$ !C (' %$ (
* (+ %# BA S&" ! &+ '( ,( +! )* ("# )$ !J (C # % )S #$ (A * .AC&+&#&(S/ PALOGUE 0/o1*e1 te/ 08e I
'!C%*(" # "A*( / )$!J(C# ((C% #&!" )+A"
) $!C( '%$( "!/ )'!C3)()01
Categories o- E.uipment
Si/eype
2nit
0m !
Eac,
3ty 4*n
#0
&ater *aggon
1
#1
+iling mac,ine
#
&el"ing an" cutting e.uipment
#!
D>C> &el"ing mac,ine
@incon #00:s
Eac,
#
##
Mobil "iesel *el"ing mac,ine
Miller D2:4+
Eac,
0
#5
Mobil "iesel *el"ing mac,ine
Miller igelue 50D
Eac,
0
#(
Semi:auto cutting mac,ine
)CD:150A
Eac,
#
#7
+ipe -acing mac,ine
$S8:!50:1
Eac,
#
1
#'
Electro"e oven
500 ℃
Eac,
#9
Electro"e t,ermostat bo?
!00 ℃
Eac,
50
Metal mac,ining e.uipment
51
)rin"ing mac,ine
=100
Eac,
(0
5
)rin"ing mac,ine
=150
Eac,
(0
5!
Dis6 cutting mac,ine
5#
Electrical "ie t,rea"ing mac,ine
55
Electrical ,an" "rill
5(
$mpacting "rill
57
By"romatic pipe:ben"ing mac,ine
5'
2niversal e.uipment
59 (0
=#00
Eac,
#
1:!
Eac,
=1!
Eac,
(
Eac,
1:#
Eac,
)enerator set
#(6*
Eac,
)enerator set
06*
Eac,
)age 7 of 88
ental
o be +urc,ase"
C !"S #$ %C #&! " ' ()A$# *( "# )$ !C (' %$ (
* (+ %# BA S&" ! &+ '( ,( +! )* ("# )$ !J (C # % )S #$ (A * .AC&+&#&(S/ PALOGUE 0/o1*e1 te/ 08e I
'!C%*(" # "A*( / )$!J(C# ((C% #&!" )+A"
) $!C( '%$( "!/ )'!C3)()01
$tem No
Categories o- E.uipment
Si/eype
2nit
3ty 4*n
0m
!
#0
&ater *aggon
#1
+iling mac,ine
Eac,
#
&el"ing an" cutting e.uipment
#!
D>C> &el"ing mac,ine
@incon #00:s
Eac,
#
##
Mobil "iesel *el"ing mac,ine
Miller D2:4+
Eac,
0
#5
Mobil "iesel *el"ing mac,ine
Miller igelue 50D
Eac,
0
#(
Semi:auto cutting mac,ine
)CD:150A
Eac,
#
#7
+ipe -acing mac,ine
$S8:!50:1
Eac,
#
#'
Electro"e oven
500 ℃
Eac,
#9
Electro"e t,ermostat bo?
!00 ℃
Eac,
50
Metal mac,ining e.uipment
51
)rin"ing mac,ine
=100
Eac,
(0
5
)rin"ing mac,ine
=150
Eac,
(0
5!
Dis6 cutting mac,ine
=#00
Eac,
#
5#
Electrical "ie t,rea"ing mac,ine
1:!
Eac,
55
Electrical ,an" "rill
=1!
Eac,
(
5(
$mpacting "rill
Eac,
57
By"romatic pipe:ben"ing mac,ine
1:#
Eac,
5'
2niversal e.uipment
59
)enerator set
#(6*
Eac,
(0
)enerator set
06*
Eac,
ental
o be +urc,ase"
1 1
)age 7 of 88
C !"S #$ %C #&! " ' ()A$# *( "# )$ !C (' %$ (
* (+ %# BA S&" ! &+ '( ,( +! )* ("# )$ !J (C # % )S #$ (A * .AC&+&#&(S/ PALOGUE 0/o1*e1 te/ 08e I
'!C%*(" # "A*( / )$!J(C# ((C% #&!" )+A"
) $!C( '%$( "!/ )'!C3)()01
$tem No
Categories o- E.uipment
Si/eype
2nit
3ty 4*n
(1
Air compressor
1>5Map 0>'m !min
Eac,
(
Air compressor
0>'Map 1'm !min
Eac,
!
(!
Electrical pressure:testing pump
0:!5M+a
Eac,
#
(#
Diving pump
#
Eac,
(5
:ray -ault "etector
50E)
Eac,
((
:ray -ault "etector
!00E)
Eac,
(7
2ltrasonic -ault "etector
CS:
Eac,
1
('
Magnetic particle -ault "etector
Eac,
1
(9
,ic6ness measurer
Eac,
#
70
Bar"ometer
Eac,
71
Auto -ilm "eveloping
Eac,
7
Film "eveloping an" -i?ing mac,ine
Eac,
7!
lasting e.uipment
Set
#
7#
+aint spraying mac,ine
Eac,
75
oll aluminum plate mac,ine
Eac,
1
7(
E"ge roll -or aluminum plate
Eac,
1
77
$nsulation e.uipment -or pipeline
Set
1
7'
$nternal epo?y coating e.uipment
set
1
79
$nternal +E -or trun6lines
set
1
'0
,eo"olite
J:(
Eac,
'1
@evelling instrument
S:
Eac,
A)DA
)age 40 of 88
ental
o be +urc,ase"
C !"S #$ %C #&! " ' ()A$# *( "# )$ !C (' %$ (
* (+ %# BA S&" ! &+ '( ,( +! )* ("# )$ !J (C # % )S #$ (A * .AC&+&#&(S/ PALOGUE 0/o1*e1 te/ 08e I
'!C%*(" # "A*( / )$!J(C# ((C% #&!" )+A"
) $!C( '%$( "!/ )'!C3)()01
$tem No
Categories o- E.uipment
Si/eype
2nit
3ty 4*n
!
(1
Air compressor
1>5Map 0>'m min
Eac,
(
Air compressor
0>'Map 1'm !min
Eac,
!
(!
Electrical pressure:testing pump
0:!5M+a
Eac,
#
(#
Diving pump
#
Eac,
(5
:ray -ault "etector
50E)
Eac,
((
:ray -ault "etector
!00E)
Eac,
(7
2ltrasonic -ault "etector
CS:
Eac,
1
('
Magnetic particle -ault "etector
Eac,
1
(9
,ic6ness measurer
Eac,
#
70
Bar"ometer
71
Auto -ilm "eveloping
7
Film "eveloping an" -i?ing mac,ine
7!
lasting e.uipment
7#
+aint spraying mac,ine
75
oll aluminum plate mac,ine
Eac,
1
7(
E"ge roll -or aluminum plate
Eac,
1
77
$nsulation e.uipment -or pipeline
Set
1
7'
$nternal epo?y coating e.uipment
set
1
79
$nternal +E -or trun6lines
set
1
'0
,eo"olite
J:(
Eac,
'1
@evelling instrument
S:
Eac,
A)DA
Eac,
Eac,
Eac,
Set
#
Eac,
ental
o be +urc,ase"
)age 40 of 88
$tem No
C !"S #$ %C #&! " ' ()A$# *( "# )$ !C (' %$ (
* (+ %# BA S&" ! &+ '( ,( +! )* ("# )$ !J (C # % )S #$ (A * .AC&+&#&(S/ PALOGUE 0/o1*e1 te/ 08e I
'!C%*(" # "A*( / )$!J(C# ((C% #&!" )+A"
) $!C( '%$( "!/ )'!C3)()01
Categories o- E.uipment
Si/eype
2nit
3ty 4*n
'
4verall surveying instrument
Eac,
'!
)+S
Eac,
'#
Spar6 ,oli"ay "etector
Eac,
(
'5
Film t,ic6ness measurer
D2C:S10
Eac,
#
'(
$n-ra:re" temperature "etector
CM:!1
Eac,
'7
Moisture meter
8M&S:A
Eac,
#
''
Anemometer
A&:01
Eac,
'9
Auto pressure G temperature recor"er
FC:C
Eac,
#
90
&el" measure
Eac,
'
91
+rocess instrument signal testing set
F7#!
Eac,
9
Digital multimeter
F9!0F)
Eac,
9!
+iston manometer
0:5Mpa
Eac,
9#
Stan"ar" pressure gauge
0:5Mpa
Set
#
95
Smart instrument communicator
4SEM42N
Eac,
1
9(
Megger Hmotori/e"I
5001000
Eac,
97
oltage meter
0>5 ≌0:500
Eac,
9'
ACDC amperemeter
0>5 0:1000mA
Eac,
0>5 0:100uA
99
ACDC amperemeter
100
Eart,ing resistance tester
101 10
BJ:#
Eac,
Eac,
or.ue *renc,
Set
(
Beavy *renc,
Set
≌
)age 41 of 88
ental
o be +urc,ase"
C !"S #$ %C #&! " ' ()A$# *( "# )$ !C (' %$ (
* (+ %# BA S&" ! &+ '( ,( +! )* ("# )$ !J (C # % )S #$ (A * .AC&+&#&(S/ PALOGUE 0/o1*e1 te/ 08e I
'!C%*(" # "A*( / )$!J(C# ((C% #&!" )+A"
) $!C( '%$( "!/ )'!C3)()01
$tem No
Categories o- E.uipment
Si/eype
2nit
3ty 4*n
'
4verall surveying instrument
Eac,
'!
)+S
Eac,
'#
Spar6 ,oli"ay "etector
BJ:#
Eac,
(
'5
Film t,ic6ness measurer
D2C:S10
Eac,
#
'(
$n-ra:re" temperature "etector
CM:!1
Eac,
'7
Moisture meter
8M&S:A
Eac,
#
''
Anemometer
A&:01
Eac,
'9
Auto pressure G temperature recor"er
FC:C
Eac,
#
90
&el" measure
Eac,
'
91
+rocess instrument signal testing set
F7#!
Eac,
9
Digital multimeter
F9!0F)
Eac,
9!
+iston manometer
0:5Mpa
Eac,
9#
Stan"ar" pressure gauge
0:5Mpa
Set
#
95
Smart instrument communicator
4SEM42N
Eac,
1
9(
Megger Hmotori/e"I
5001000
Eac,
97
oltage meter
0>5 ≌0:500
Eac,
9'
ACDC amperemeter
0>5 0:1000mA
Eac,
99
ACDC amperemeter
0>5 ≌0:100uA
Eac,
100
Eart,ing resistance tester
Eac,
101
or.ue *renc,
Set
(
10
Beavy *renc,
Set
ental
o be +urc,ase"
)age 41 of 88
C !"S #$ %C #&! " ' ()A$# *( "# )$ !C (' %$ (
* (+ %# BA S&" ! &+ '( ,( +! )* ("# )$ !J (C # % )S #$ (A * .AC&+&#&(S/ PALOGUE 0/o1*e1 te/ 08e I
'!C%*(" # "A*( / )$!J(C# ((C% #&!" )+A"
) $!C( '%$( "!/ )'!C3)()01
$tem No
Categories o- E.uipment
Si/eype
2nit
3ty 4*n
10!
2niversal mec,anic tool
Set
(
10#
2niversal construction "evice
Set
(
105
Arc -usion splicing mac,ine
ype:!(
Set
10(
4ptical time "omain re-lectometer
M&9(70
set
107
@ig,t source
@+:510
Set
10'
4ptical po*er meter
)N:(05
set
#
109
4ptical cable cutter
Ericssion
set
#
110
Stripping pincer
Set
#
)age 42 of 88
ental
o be +urc,ase"
C !"S #$ %C #&! " ' ()A$# *( "# )$ !C (' %$ (
* (+ %# BA S&" ! &+ '( ,( +! )* ("# )$ !J (C # % )S #$ (A * .AC&+&#&(S/ PALOGUE 0/o1*e1 te/ 08e I
'!C%*(" # "A*( / )$!J(C# ((C% #&!" )+A"
) $!C( '%$( "!/ )'!C3)()01
$tem No
Categories o- E.uipment
Si/eype
2nit
3ty 4*n
10!
2niversal mec,anic tool
Set
(
10#
2niversal construction "evice
Set
(
105
Arc -usion splicing mac,ine
ype:!(
Set
10(
4ptical time "omain re-lectometer
M&9(70
set
107
@ig,t source
@+:510
Set
10'
4ptical po*er meter
)N:(05
set
#
109
4ptical cable cutter
Ericssion
set
#
110
Stripping pincer
Set
#
ental
o be +urc,ase"
)age 42 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
;.; Stte,ent o L+o/ Mn4e,ent n1 In1*t/il Reltion
1E
'uring 182008 more than ten lo6al Sudanese sub6ontra6tors parti6ipated in sub6ontra6t wor? for C)(CC in the field of 6ivil and power transmission line 6onstru6tion .or e5ample eglig servi6e Co sub6ontra6tor of 6ivil wor? (lnourus "eifidi #ransport Co Dsub6ontra6tor of transportationE .uture Bee and Feer Co (t6 All of them possess 6ertain te6hni6al strength and sound reputation and maintain a good wor?ing relationship with C)(CC
2E
Sudan has a large resour6e of manpower among them man= possess 6ertain s?ills and have wor?ed for C)(CC proe6ts &t is C)(CCKs intention to 6ontinue the engagement of lo6al te6hni6ians and labors >e understand the pro6edure of hiring lo6al labor and are familiar with Sudanese labor law &n our future proe6ts in Sudan all engagement of lo6al labor will be handled through lo6al labor offi6e and authorit= All lo6al emplo=ees whether having wor?ed for C)(CC before or not will be re
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
;.; Stte,ent o L+o/ Mn4e,ent n1 In1*t/il Reltion
1E
'uring 182008 more than ten lo6al Sudanese sub6ontra6tors parti6ipated in sub6ontra6t wor? for C)(CC in the field of 6ivil and power transmission line 6onstru6tion .or e5ample eglig servi6e Co sub6ontra6tor of 6ivil wor? (lnourus "eifidi #ransport Co Dsub6ontra6tor of transportationE .uture Bee and Feer Co (t6 All of them possess 6ertain te6hni6al strength and sound reputation and maintain a good wor?ing relationship with C)(CC
2E
Sudan has a large resour6e of manpower among them man= possess 6ertain s?ills and have wor?ed for C)(CC proe6ts &t is C)(CCKs intention to 6ontinue the engagement of lo6al te6hni6ians and labors >e understand the pro6edure of hiring lo6al labor and are familiar with Sudanese labor law &n our future proe6ts in Sudan all engagement of lo6al labor will be handled through lo6al labor offi6e and authorit= All lo6al emplo=ees whether having wor?ed for C)(CC before or not will be re
7E
C)(CC hereb= solemnl= 6ommits to (mplo=er that we will do our best to use lo6al labor to in6rease the emplo=ment opportunities and to provide ne6essar= wor?ing training for those lo6al emplo=ees hired b= C)(CC >e will maintain the good relationship established with lo6al 6ompanies and 6arr= out our wor? in stri6t a66ordan6e with Sudanese relevant law and regulations &n order to avoid an= ?ind of disputes between C)(CC and lo6al labors C)(CC will have legal 6onsultant during 6onstru6tion and warrant= period All the time an= disputes Dif an=E happened will be settled immediatel= b= C)(CC pursuant to stipulation in 6ontra6t and C)(CC will bear the responsibilit= itself without impa6t on (mplo=er (mplo=er shall bear no responsibilit= for an= disputes between C)(CC and lo6al labor:s
)age 47 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
;.5 Ci)il o/ ;.5.!
So0e
#he 6ivil wor?s of the proe6t shall in6lude the followings/ earth wor? 6on6rete wor? piling assembl= of building and stru6ture fen6ing et6 ;.5.#
E/t8 o/
1) S6ope of a6tivities in6ludes removal of garbage topsoil vegetation et6 on site earth e56avation ba6?filling and final grading
2) $emoval of garbage topsoil vegetation et6 on site a) C)(CC shall submit the following do6uments to !wner for approval
)rote6tive measures ta?en for publi6 and private properties affe6ted during 6onstru6tion D&f an=E
$emoval of an= stru6tures hindran6es and obstru6tions on the surfa6e or underground D&f an=E
b)
C)(CC shall 6omplete the topographi6 surve= of the area and define 6orre6t lo6ation and elevation to ensure 6onstru6tion to be performed in a66ordan6e with the design drawings prior to 6ommen6e of wor?
c) !vere56avated surfa6es arisen from removing garbage or tree roots shall be refilled and 6ompa6ted a66ording to re
d) S6raped depth of the site surfa6e within the boundar= defined b= drawings shall meet re
3) (arth (56avation a) (56avation wor? is 6omposed of removal and transportation of e56avated materials and disposal of surplus material from e56avation
b) (56avation wor? should be in a66ordan6e with the approved design drawings or !wnerKs instru6tions >here me6hani6al e56avation is for e
c) (56avation and grading below the designed foundation shall be 6ompleted prior to the 6ommen6ement of e56avations for foundations underground pipe networ?s and utilities
d) Surplus earth e56avated shall be transported to the pla6e where the !wner designates as the lo6ation of surplus material
e) >hen earth e56avating and grading rea6h the design elevation C)(CC shall report in writing to the !wner for approval !nl= upon the !wnerHs approval 6an the foundation 6onstru6tion or pipeline wor? be 6ommen6ed )age 44 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
f) !ver e56avation no matter 6aused b= an= reason shall be ba6? filled and 6ompa6ted a66ording to spe6ifi6ations
g) 'uring e56avations C)(CC shall ta?e ne6essar= measures to avoid 6aveins and landslides to prote6t e5isting fa6ilities
h) +o6ations and elevations of pipe tren6hes and e
i)
#he width of pipe tren6h shall meet re
j)
*easures shall be ta?en to avoid landslides or 6ollapse of the dit6h wall
k) #he tren6h bottom should be evenl= 6ompa6ted to bear the weight of pipelines All organi6 material shall be removed and over e56avation shall be ba6? filled and 6ompa6ted
l)
(a6h la=er of fill shall be 6ompa6ted in a66ordan6e with the design re
m) >ithin two meters awa= from underground pipelines and 6ables manual e56avation shall repla6e me6hani6al e56avation
n) At road 6rossings measures shall be ta?en to ?eep the road unobstru6ted as re
4) Ba6?fill a) C)(CC should notif= the !wner 7 da=s before filling and ba6? filling b) Granule material of stru6tural ba6? filling should be 6lean finel= graded and inorgani6
c) General engineered fill materials shall 6omprise 6lean wellgraded granular soils or inorgani6 and lowplasti6 6ohesive soils
d) After the pipeline is laid and inspe6ted b= !wner the tren6h shall be ba6? filled in due time >hen the ba6?fill rea6hes a height of 1:4 pipe diameter all provisional supports and guards should be removed and the ba6? filling should 6ontinue
e) #o a6hieve the ma5imum densit= the ba6? fillings should be 6ompa6ted in the optimum water 6ut >atering if it is too dr= and airing if it is too wet
f) .or site fill and bund fill the ma5imum dr= densit= shall a6hieve 3N g) #he final height of ba6? filled soil shall be 130mm above the surrounding surfa6e )age 43 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
h) !wner will supervise the whole filling 6ompa6tion wor? C)(CC shall be responsible for the densit= tests of ea6h fill la=er
5) .inal Grading on Site
.inal grading in6ludes e56avation ba6? filling 6ompa6tion disposal of material road pavement et6
.or the area around wellhead the surfa6e shall be graded in a slope with 130mm top la=er of gravel to drain water out
'uring the final grading suffi6ient drainage shall be provided to drain water from the site
'rain dit6hes shall have the 6orre6t elevation slope and si;e as spe6ified on design drawings
After the 6ompletion of grading C)(CC shall 6lean up the site All dis6arded materials shall be disposed of as per the !wnerKs re
All damages to e5isting stru6tures roads et6 that o66urred during the 6onstru6tion period shall be restored to its original appearan6e as per !wnerKs re
1E
)iling shall be performed under the supervision of relative 6ivil te6hni6al personnel
2E
#he lo6ations of all underground and aboveground fa6ilities shall be defined before piling
7E
All piles in a 6ommon group shall be driven to the same tip elevation
4E
)ile 6ap plates for steel piles shall be lo6ated e5a6tl= as shown on the drawings
3E
Centre lines of plate and pile ma= not be in alignment due to hori;ontal toleran6e allowed for driving of the piles
E
)iles shall be driven with drop hammers diesel impa6t hammers or other method approved b= !wner Contra6tor shall ensure that the e
9E
)iles shall be driven 6ontinuousl= without interruption to a6hieve the 6onditions as spe6ified on the drawings using drop hammers with a minimum rated driving energ= of 72000 oules and a minimum stri?ing weight e
;.5.;
?enin4
)age 4 of 88
1)
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
S6ope of wor?s in6ludes .en6ing of wellhead area and !G* areas with wire meshes
2)
.en6ing shall be installed a66ording to design drawings
3)
All the fen6ing wor? shall be performed b= s?illed and e5perien6ed fen6e ere6tors in a66ordan6e with the 6onstru6tion drawings
4)
Steel posts for fen6ing and 6on6rete foundation shall be 6onstru6ted as per design drawing
5)
>ire meshes for fen6ing shall be lapped and properl= tensioned to avoid an= deformation
;.6 !6F ,in te/ line ;.6.!
Gene/l
)ro6edure for 1HH 6onstru6tion refers to the lo 8/t A.
)'!C provides line pipes with .B( 6oating Joint 6oating shall be down on site
1HH have internal li
;.6.# Settin4 o*t n1 T/en8in4
#he surve= team sets out the route and sets up sta?es a66ording to the drawings #he surve= team shall verif= all e5isting elevations bends and straightline se6tions All e5isting utilities shall be mar?ed and prote6ted from damage All additional mar?s shall be laid out at this time An= dis6repan6= of the information from that in the drawings has to be re6orded and submitted to the !wner representative in writing for final de6ision
(56avation shall be done with tren6hing ma6hine digging b= hand shall be done when 6oming into 6lose 6onta6t with the elevation of pipe bottom tren6h depth and width shall be in a66ordan6e with re
All pipelines 6ables foundations en6ountered during tren6hing shall be prote6ted #he !wner shall be 6onta6ted who will in turn 6onsult related department to prevent a66ident or damage
An= un
;.6.$
St/in4in4 n1 Line *0
>ire rope slings shall not be used under an= 6ir6umstan6es for handling pipe )age 49 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
Slings to be utili;ed in handling the pipe shall be free from damage to pipe or pipe 6oating
#he stringing of pipe along the route shall be done in a manner to minimi;e oint overlap
#he interior of all pipes shall be 6arefull= e5amined for the presen6e of foreign matter before the pipes are lined up for welding All su6h foreign matter shall be removed #he open ends of pipes shall be se6urel= 6losed in the end of ea6h da=Ks wor? #he open ends shall not be reopened until wor? is resumed at that point
#he beveled ends of pipes shall be 6leaned b= wire brushes or grinders before welding for a minimum distan6e of 23 mm D1 in6hE from the prepared edge on both the inside and outside of the pipe
#he e5ternal lineup 6lamps shall be firml= held in position until the root pass is 100 per6ent 6omplete and the pipe has been properl= supported
)rior to welding the internal diameters of flange valves tees elbows bends et6 shall be measured to ensure that the internal bore will allow the passage of a pig fitted with a gauging plate of 3N of the nominal bore bran6h 6onne6tions shall not protrude inside the pipe
;.6.; Loe/in4 in
>elding "'# and 6oating I insulation re6ords shall be inspe6ted and a66epted b= !wner before pipe is lowering in and the dit6h should be inspe6ted to ensure no ro6?s hard obe6ts organi6 material et6 whi6h 6ould damage the pipe 6oating I insulation is present in the tren6h After piping has been inspe6ted and tested the pipe 6an be lowered in Care should be ta?en during the lowering of pipe to prevent damage to the 6oating Iinsulation A hole shall be e56avated around the oint to give welder freedom of a66ess to the weld #he welded oint shall be 6oated and insulated after welding and the 6oating shall be tested and a66epted ;.6.5 2illin4
1E
After loweringin and inspe6tion have been made the following wor? shall be 6ompleted and in 6onformit= with re
Control mar?s Datta6hed on pipelineE
Coating
Status of tren6h )age 48 of 88
2E
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
Colle6ted final do6uments #he written a66eptan6e will be issued b= responsible inspe6tor and !wner before ba6?filling "o organi6 material ro6?s et6 shall be allowed in the dit6h Ade
;.6.6
Tie-in
1E
#iein refer to wor? done to 6onne6t the se6tions of old pipeline
2E
A66ording to site visit and agree with produ6tion #ie in point shall be at operating se6tion of e5isting 1H pipe on pipe ra6?
7E
A elbow se6tion shall be 6ut after shutdown and one new1H # 6onne6tion shall be welded to repla6e elbow to a6hieve 6onne6t new 1H pipe to old pipe
4E
#he welded oints will be $# tested and visuall= 6he6?ed "'# and 6oating re6ords shall be inspe6ted and a66epted b= !wner before pipe is put into use
;.6.
Pi44in4
After the pipeline installation has been 6ompleted blinds at both ends of the pipeline shall be removed and pigging e
)rior to 6leaning the pipeline pig laun6her and re6eiver should be welded to the beginning and end of the pipeline Air inlet and outlet pipes for the laun6hers shall be installed and 6onne6ted to a 6ompressor #he si;ing pig and s6raper should be installed in the laun6her and the pig is laun6hed b= 6ompressed air All rust dust and other foreign material shall be blown out of the pig re6eiver
>hen s6rapers and foreign material arrives at the re6eiver air pressure shall be turned off and the re6eivers shall be depressuri;ed before it is opened to remove all e
S6rapers shall be used for pipeline 6leaning &f the s6raper be6omes stu6? the pressure 6an be in6reased until movement o66urs again &f the s6raper be6omes )age 4 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
stu6? and 6an not be dislodged b= an in6rease in air pressure se6ond pig of larger diameter 6an be used to indu6e movement
)igging of the pipeline shall be performed until 6leaning is a66eptable &n order to determine the lo6ation of the pig in 6ase of missing audio monitors shall be installed along the pipeline
>hen the s6rapers are pla6ed inside the laun6her the= should be 6arefull= 6he6?ed to ensure that 6learan6e between the s6rapers and the pipe wall are within toleran6e
&f there are small amounts of foreign material in the pipeline and the resistan6e is low the s6raper speed must be 6ontrolled to avoid damage to the re6eiver
;.6.%
H31/otti Tet
1E
#he pipeline 6an be separated into several segments for test a66ording to water availabilit= elevation et6 After separate tests are 6ompleted the segments will be oined #he final welded oints will be )# and $# tested and visuall= 6he6?ed Strength test will not be done for these oints again
2E
)reparation prior to h=drostati6 test/ All welds repair and "'# have been 6ompleted whi6h 6an be 6onsidered as a stop point
)igging has be 6ompleted and a66epted b= !wner
Appli6ation form and safet= provisions for testing have been approved #emporar= provisions for testing are prepared read=
)ressure gauges shall have been 6alibrated )ressure gauges shall be installed at an appropriate lo6ation of the pipe se6tion to be tested and a thermometer shall also be installed if ne6essar=
All the C forms to be filled in a66ording to the
7E
)ressure testing #est pressure shall be in 6onformit= to the pipeline sheet and related re
A vent valve shall be installed at the highest position to vent out all the air in the pipeline >hen filling the pipe a pig shall be put in pipe and it will run ahead of the water to drive air out so that air does not be6ome trapped behind the pig >hen testing 6ommen6es the pressure shall be graduall= in6reased up to the 30N full test pressure and then stop and let stabili;ed for at least 1 hour )age 30 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
&f there is no pressure drop or lea? pressure shall be in6reased to the test pressure #he piping s=stem shall be 6he6?ed thoroughl= &f the pressure drops no more than 1N during 24 hours the test 6an be a66epted All lea?s or pressure drops shall be dete6ted and repaired b= the testing 6rew )rior to repair all water in the s=stem shall be dis6harged #he water used for test must be 6lean and free of silt suspended materials or harmful 6orrosive 6omposition After the test the water will be properl= drained or pumped to the ne5t se6tion to be tested
;.6.9
Ro1 /oin4
.or this proe6t one .). road shall be 6rossed #he pipeline 6onstru6tion will be stri6tl= in a66ordan6e with the re
&dentifi6ations for 6onstru6tion and lighting e
A steel plate or other materials to ensure reopening of the road shall be pla6ed over the pipeline 6rossing dit6h at the end of wor?
A steel plate or other materials to ensure reopening of the road shall be pla6ed over the pipeline 6rossing dit6h at the end of wor?
.or pipeline 6rossing b= dit6hing I ba6?filling method the pipe dit6h shall be ba6?filled immediatel= after the 6rossing pipeline has been installed on the bottom of the dit6h (a6h lift of ba6?filling shall be 6orre6tl= 6ompa6ted to the levels of e5isting road base and surfa6e prior to 6ommen6ement of wor?
#he road surfa6e shall be restored a66ording to the original re
#he pipeline route will 6ross and tra6?s or roads at an angle as 6lose as 6lose as 0°C to redu6e the length of the 6rossing
;.
;,$ 2*e/ TAN@?IELD ?A2RICATING TAN
4000m7 buffer tan? shall be fabri6ated in the field duple5 assembled and installed b= wa= of upsidedown mounting in the field 491
#he 6onstru6tion pro6edure of the buffer tan? shall be upsidedown mounting/ a .oundation inspe6tion a66eptan6e b *aterials a66eptan6e )age 31 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
6 )refabri6ation of the storage tan? d Bottom plate 6orrosion prote6tion e &nstallation of the bottom plate f
Shell plate installation of the first ring
g $oof plate installation h &nstallation of roof rails i
Shell plate installation
A66essories installation
? =dro test l
Corrosion prote6tion and insulation
492 .oundation &nspe6tion A66eptan6e D1E C)(CC and the !>"($ representative shall 6he6? surfa6e si;e of the foundation in a66ordan6e with the foundation engineering do6uments prior to the installation D2E
#he elevation and levelness of 6on6rete bearing ringbeam shall be in a66ordan6e with the drawings and the spe6ifi6ations
D7E
#he surfa6e of the sand la=er shall be leveled and free of protrusions sags and 6ra6?s #he slope shall be in a66ordan6e with the drawings and the spe6ifi6ations
497 *aterials &nspe6tion A66eptan6e D1E
#he storage tan? shall be 6he6?ed with respe6t to the
D2E
#he steel plate shall be 6he6?ed with respe6t to material surfa6e 6ondition si;e and
494 Storage #an? )refabri6ation D1E #he 6omponent prefabri6ation shall be 6arried out a66ording to the installation pro6edure #he maor 6omponents shall be 6omposed and fabri6ated in a66ordan6e with the drawings D2E #he plate and welding groove shall be ma6hined with the methods of automati6 and semiautomati6 flame 6utting #he edge of bottom edge plate shall be ma6hined with the method of manual flame 6utting D7E )late edge surfa6es shall be smoothl= fabri6ated and free of su6h defe6ts as slagHs laminations or 6ra6?s D4E #he 6omponents shall be 6he6?ed with the template to assure pre6ision during )age 32 of 88
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)$!C('%$( "!/ )'!C3)()01
prefabri6ating D3E ,alid measures shall be 6arried out to prevent the 6omponents from deformation damage or rust in the period of storage transportation and field pilingup 493 Bottom )late &nstallation D1E )rior to the bottom plate la=ing it shall be sandblasted and 6oated against 6orrosion 30mm edge of the plate edges shall not be 6oated D2E (dge plates shall be laid s=mmetri6all= both sides and the seams are to be welded with base plates #he two moving plates shall be prepared as per a6tual si;es D7E #he la=ing of 6entral plate segments shall be 6arried out from the 6enter to both sides and generall= long plates shall be laid prior to septarian plates #hree overlapping plates shall be angle 6ut in a66ordan6e with the reelding )ro6edure D3E #he welds of the bottom plate shall be va6uum tested and free from lea?age 49 $oof )late &nstallation D1E #he first ring of shell plates shall be installed on the bottom plates then the top angle installed and support legs or pontoons fabri6ated prior to the assembling of the roof plates D2E #he 6learan6e between ever= ada6ent weld of the roof plates shall be in a66ordan6e with the drawings and the spe6ifi6ations D7E Support 6olumns for tan? roof shall ?eep straight and verti6al allowan6e shall not be more than 01N of 6olumn height D4E $oof plates shall be s=mmetri6all= assembled as per the drawn mean line #he overlapping width of roof plates shall be in a66ordan6e with drawings and spe6ifi6ations 499 Shell )late &nstallation D1E #he shell plate of the first ring shall be installed and welded to the roof plate then be lifted up with 6hain blo6?s and the other shell plates will be installed until the last ring of shell plates D2E #he en6losing plate shall be hoisted to its position a66ording to the 6omposition diagram and then 6lamped After the installation of the en6losing plates the 6learan6e of the verti6al oints and the verti6alit= shall be adusted and the levelness of upper ring surve=ed #he misalignments of girth welds shall be 20N less and that of verti6al welds shall be 10N less than the shell thi6?ness of the upper plate D7E #he welds shall be dete6ted in a66ordan6e with the re
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height 6 #he 6lamps shall be removed from the wall and the dents and welding residues repaired d After the welding of the tan? bottom the lo6al 6on6ave6onve5 deformation shall be in a66ordan6e with the drawings 498 >elding and .law 'ete6tion #he welding and flaw dete6tion of the bottom plate shell plate and roof plate shall be 6arried out in a66ordan6e with the stru6tural steel welding pro6edure 49 A66essories &nstallation D1E #he installation of the ladders heaters and platforms shall be 6arried out as per drawings and spe6ifi6ations D2E #he 6enter position deviation of the pipe adapter of the tan? opening shall be as per re"($ and 6losure re6ord affi5ed 48 6.6( te/ in7etion 0*,0 n1 1ieel en4ine M*1 0*,0
)age 34 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
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)$!C('%$( "!/ )'!C3)()01
;.%.! Gene/l
D1E
.oundations shall be 6ompleted and 6he6?ed for 6orre6tness and levelness as per drawings and spe6ifi6ations )rior to installation foundation shall be 6lean with 6orre6t an6hor bolt holes lo6ation 6enterlines mar?ed elevations and levels established for 6orre6tness Shimming and wedging shall be 6arried out as per drawings and spe6ifi6ations
D2E
As re
drawings
and
spe6ifi6ations
and
instru6tion
b=
a
manufa6turer:vendor representative D7E
.inal insulation a6?eting shall be 6ompleted so that there will not be an e56essive amount of s6affolding ere6ted in the plant areas where operators will wor? during startup #he number of insulation 6rews still wor?ing in the area shall not be e56essive
D4E At the time of *e6hani6al Completion all fire proofing and rough insulation shall be 6ompleted ie all e
;.%.#
D1E
Rottin4 EB*i0,ent Intlltion
)rior to installation inspe6tion for e
D2E
$emove all temporar= supports bra6ing or other foreign obe6ts that were installed in the e
D7E
Before positioning the e
D4E C)(CC to prepare lifting and rigging plan for all heav= lifts ta?ing into 6onsideration lo6ation and other a6tivities su6h as e
)age 33 of 88
D3E
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)$!C('%$( "!/ )'!C3)()01
#he foundation and an6hor bolts preparation shall be 6ompleted and 6he6?ed b= C)(CCHs C inspe6tor prior to installation of e
DE
)repare foundation surfa6e install e
D9E &nspe6t and 6he6? the wor? during the 6onstru6tion stage and perform su6h non operational tests as are ne6essar= to assure the integrit= of the installation in a66ordan6e with the issued for 6onstru6tion drawings spe6ifi6ations and vendor instru6tions D8E
.lush s=stems and perform initial 6harge of all lubri6ants 'ispose of all flushing oil to an area approved b= !>"($
DE D10E
Condu6t all operational tightness tests ualified 6raftsman with e5perien6e in installing rotating e
;.%.$
D1E
P*,0
$otate pumps b= hand to as6ertain that the= turn freel=
D2E Align pump with driver after 6oupling installation ensure that the a5ial and radial deviations and a5ial 6learan6es are within the approved toleran6es D7E
'is6onne6t the 6oupling 6he6? motor for rotation runin for two D2E hours un6oupled and 6he6? bearings Submerged pump:motor ma= be runin 6oupled After motor "oload test re6ouple pump to motor
D4E
&nstall proper lubri6ants Dfuel 6oolantE prior to 6ommissioning after review with !>"($
D3E
&f the pump is to be used for flushing install temporar= pa6?ing if permanent pa6?ing or me6hani6al seal is not suitable for flushing
DE &nstall strainers in the su6tion piping to prevent foreign obe6ts from entering the pump during 6ommissioning and initial operating period D9E
$einstall permanent pa6?ing or me6hani6al seal on an= pumps used for flushing
D8E Che6? that ma6hiner= guards are available and should be fitted as per drawings and vendorHs re6ommendations DE Che6? and runin pumps maintain them after *e6hani6al Completion D10E >hen ne6essar= 6lean strainers b= operators after pumps have been in operation for a reasonable period D11E
Che6? the general 6ompatibilit= of the pumps with respe6t to an= 6avitations problem dis6harge head e56essive vibrations e56essive noise et6 whi6h ma= hint at abnormal operation of the pump
D12E !btain the assistan6e of manufa6turers if re
)age 3 of 88
;.9
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)$!C('%$( "!/ )'!C3)()01
Dieel En4ine S3te,
D1E
,endor e
before 6ommen6ing wor? D2E
.oundation surfa6es shall be 6lean prior to install
D7E
Before installation all lo6ations elevations and orientations of the e
an6hor bolts shall be 6he6?ed and verified in a66ordan6e with approved drawings and spe6ifi6ations D4E
$emove all the prote6tive 6overs from all openings
D3E
'ata lines of levels and:or a5is shall be mar?ed:painted on the foundation
DE (nsure steel pa6?s:shims of ade
+evel the diesel engine sets with pa6?s:shims supporting the base plate near the foundation
bolts and at an= point of the base plate 6arr=ing a substantial weight load D8E &t is ver= important that the siesel set base be set level to avoid an= me6hani6al diffi6ulties with the pump drive sets DE
Che6? alignment in a66ordan6e with vendorHs re6ommendations >hen the unit has been
leveled and aligned the holding down bolts should be gentl= and evenl= tightened D10E
Che6? rotation of driver and it is 6orre6t and rotating freel= after the final tightening of
holding down bolts and pipe flange bolts D11E Chemi6all= 6lean an= 6ompleted lube and seal oil s=stem when spe6ified 'ispose of wastes and 6leaning media in a66ordan6e with !>"($ instru6tions D12E >hen spe6ified the lube oil 6ontrol oil and oil 6ooling s=stems with flushing oil and 6ir6ulate for 6leaning purposes 'ispose of an= flushing oil in a66ordan6e with !>"($ instru6tions D17E Arrange for pipe wor? to be finali;ed to the engine sets &t in6lude diesel pipe and start air pipe Support the pipes independentl= b= the use of proper pipe supports D14E
Charge the lube oil diesel
and water6ooling s=stems based on re6ommended of
manufa6turer )age 39 of 88
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D13E
)erform all the tests as spe6ified in the relevant data sheets and spe6ifi6ations
;.! Elet/il intlltion Int/o1*tion
(le6tri6al wor?s of the proe6t in6lude 2 sets of 77?v:F, and one 77?v:04?v transformer *CC for sand )ump F, swit6hgear and soft starter for F, water ine6tion pump lighting earthing 6athodi6 prote6tion s=stem
#he power transformer supplied from near b= overhead transmission line whi6h shall be installed b= others
Intlltion o e/t8in4 3te,
1E #he lo6ation for earthing ele6trodes and the route for earthing trun? shall be determined as per design drawings and site 6ir6umstan6es prior to tren6hing #he depth of tren6hes is not less than 00mm earthing ele6trodes shall be so buried that their top ends are 100mm below ground 2E (arthing ele6trodes shall be 6opper bars with diameter of 20mm and length of 7m $emovable 6onne6tions are available between earthing ele6trodes and the earthing grid #he underground 6onne6tions in the earthing s=stem are a66omplished b= fusion welding 7E #he both ends of main ele6tri6al e
&nstallation of 6athodi6 prote6tion s=stems shall be referred to installation pro6edure 1E &nstallation of re6tifier units
a) )rior to installation 6he6? and ensure the nameplate parameters in a66ordan6e with the unit data sheets and ensure the unit and meter surfa6e free from 6hemi6al damage
b) %nit foundation shall be level and flat in surfa6e and 6orre6t in lo6ation c) #he lo6ation of 6able inlet and outlet shall be 6orre6t d)
2E
$e6tifier unit shall be installed tightl= and reliabl=
&nstallation of tan? bottom anode bed this ob must be down before tan? foundation 6ompleted
a) )rior to anode installation 6he6? the t=pe and spe6ifi6ation in a66ordan6e with the 6onstru6tion drawings and ensure anode to be free from an= damage )age 38 of 88
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)$!C('%$( "!/ )'!C3)()01
b) (nsure the installation depth and the spa6e between the lo6ation of anode ground bed and the prote6ted pipes to be in a66ordan6e with the 6onstru6tion drawings
c) #he insulation resistan6e shall be measured prior to la=ing of anode 6ables +a=ing route and lo6ation of anode 6able shall be in 6omplian6e with the 6onstru6tion drawings
d) #he 6onne6tion of anode 6ables shall be tight and its sealing shall be in a66ordan6e with spe6ifi6ation and manufa6turerHs instru6tion manual
e) #he spa6e between anode ground bed surfa6e and nonpiping stru6ture Deg 6able et6E shall be as a minimum of 07m 7E &nstallation of the un6tion bo5
)rior to installation of the un6tion bo5 6he6? and ensure the spe6ifi6ation and t=pe to 6ompl= with the 6onstru6tion drawings without me6hani6al damage
&nstallation lo6ation and height of the un6tion bo5 shall be in 6omplian6e with the detailed 6onstru6tion drawings
#he la=ing route of 6ables shall be as per that shown in the 6onstru6tion drawings
4E Cable 6onne6tion
#he 6onne6tion of 6ables in the un6tion bo5es shall be reliable and tight with 6orre6t and 6omplete mar?s And the inlet and outlet of 6able shall be glanded properl=
#he 6onne6tion lo6ation of negative 6able with pipeline shall be as per that shown in the 6onstru6tion drawings
#he 6onne6tion of negative 6able with pipeline shall be a66omplished b= thermite welding or with stainless band and the painting shall be applied to 6oat the 6onne6tion
# oint shall be applied to 6onne6tion between anode 6ables and positive 6ables #he oint shall be insulated with heat shrin?age material
3E &nspe6tion and testing of s=stems
#esting and inspe6tion of the 6onne6tion of installed 6athodi6 prote6tion s=stem with 6ables ensures it to be proper
*easurement and adustment of the output voltage of re6tifier ma?es it to be 6omplian6e with the design value
*easurement of natural potential
)erforman6e of s=stem hoo?up and energi;ing and measurement of the )age 3 of 88
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)$!C('%$( "!/ )'!C3)()01
energi;ed:prote6ted potential
*easuring and re6ording total 6urrent output and settings at the C) stations
E &nstallation of insulation oints
#he insulation oints shall be installed for pipeline in 6omplian6e with the lo6ation as spe6ified in 6onstru6tion drawings
)rior to installation 6he6? insulation washers insulation bushing and su6h li?e to ensure them to be free from 6ra6?s or defe6ts
&nstallation of insulation oints as per detailed 6onstru6tion drawings
*easure the oints insulation resistan6e with 300v * Ω meter to ensure the measured value shall be over 1 * Ω
Intlltion n1 tetin4 o t/no/,e/
1E &nspe6tions prior to installation
A 6he6? shall be made for 6omplete shop 6ertifi6ates and te6hni6al do6uments An a66eptan6e inspe6tion of transformer foundations shall be 6arried out b= ele6tri6al engineer in 6onne6tion with 6ivil and C personnel
An inspe6tion of oil tan? shall be performed for 6omplete a66essories perfe6t por6elain parts tight seal and good appearan6e without 6orrosion and me6hani6al damage
A 6he6? shall be made for 6omplete bolts of tan? 6overs tight fastening without lea?age and 6lear level indi6ation
2E
&nstallation of transformers >hen transformers are put in pla6e attention shall be paid to ensure their orientation in a66ordan6e with drawings >hen the= are lifted the sling deviation from plumb line shall be less than 70P and 6ollision and severe vibration shall be avoided
.or a transformer with gas rela= it shall be installed in su6h a manner that its top 6over has an as6ent of 1N13N along the gas flow dire6tion of the gas rela=
#ransformers shall be so installed that the 6enter lines of bushings are 6oin6ident with those of du6t busbars and the height of bushings is mat6hed with that of du6t busbars
)age 0 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
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)$!C('%$( "!/ )'!C3)()01
After transformers are put in pla6e their roller shall be lo6?ed with removable bra?es (nsure the earthing of transformer and foundation to be perfe6t
7E
#esting of transformers 'C resistan6e of windings along with bushings will be measured the measured values 6ompared with produ6t data at the same temperature the differen6e shall not e56eed the spe6ified value *easurement shall be made at all the taps
#ransformation ratio of ea6h tap will be measured and 6ompared with the data in the nameplate the differen6e is little and is in a66ordan6e with the transformation ratio law
,e6tor
groups identifi6ation shall be in a66ordan6e with the design re
and mar?ing in the nameplate
&nsulation resistan6e and absorption ratio of windings along with bushings shall be measured and be in a66ordan6e with the re
#he power fre
&nsulation oil test
MCC n1 6.6( Sit84e/ intlltion ! Intlltion o Sit84e/ @MCC n1 6.6( Sit84e/ &nspe6tion b= opening pa6?age against the 6onstru6tion details and progress
status with the C personnel and ma?e a re6ord based on the result of inspe6tion
#he swit6hgear shall be bolted after its alignment An inspe6tion shall be made for hori;ontalit= verti6alit= of ea6h 6abinet and front fa6e deviation and gap between 6abinets in a66ordan6e with relevant regulations
Swit6hgear shall be grounded in a66ordan6e with 6onstru6tion details &nspe6tion e
After installation 6he6? the me6hani6al interlo6? and ele6tri6al interlo6? to ensure the= are e5a6t and 6he6? the 6onta6ts to see if the= are tight
Che6? brea?ers with tra6? and distribution units with drawer for the alignment of drawout me6hanism to ma?e sure the= 6an move freel= units of same t=pe 6an be inter6hangeable
)age 1 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
)anel bod= and interior devi6es shall be 6onne6ted firml= with all stru6tural members 6he6? the fuses C#I)# indi6ators and rela= to ensure the= are all in 6omplian6e with design re
# T8e Intlltion o Elet/il Unit o Hi48 n1 Lo (olt4e: &f brea?ers and swit6hgears are pa6?ed in separate 6ases 6he6? the brea?ers
and 6ontrolling me6hanism when re6eived to ensure the parts are 6omplete free from me6hani6al damage or 6orrosion and insulation parts shall not be found deformation or damped
#he 6onne6tion parts at the end of insulation bra6e shall be stable and firm #he por6elainbusing surfa6e shall be smooth free from 6ra6?s or damages
#he a6tion of brea?er 6ombined with 6ontrolling me6hanism shall be 6orre6t and e5a6t free from blo6?ade #he indi6ations for swit6h on and swit6hoff shall be 6orre6t #he a6tion of au5iliar= swit6h shall be 6orre6t and reliable
#he installation of isolating swit6h and load swit6h
*e6hanism:driving unit:au5iliar= swit6h and interlo6? devi6e shall be stable installed the a6tion fle5ible and reliable and position indi6ation 6orre6t
#he as=n6hronous value of 7 phases shall 6onform to the te6hni6al regulation of the produ6t when swit6h is on
#he 6onta6t shall 6onta6t well and firml= when the swit6h is on
Li48tin4 intlltion ! T8e Intlltion o Li48t ?it*/e: Che6? the t=pe and spe6ifi6ation of light fi5tures to ensure the= are in
6omplian6e with area 6lassifi6ation regulations
Sele6t light fi5ture and installation mode in a66ordan6e with engineering drawings #he lighting fi5ture shall have 6omplete set of fitting parts free from me6hani6al damage deformation 6ra6?s on lamp or paint stripped and it shall be in good insulation as well
&n a66ordan6e with engineering drawings finish the assembling of light fi5tures and pole and 6omplete installation shall be uniform %pon 6ompletion the fi5ture shall be powered up for the lighting test
#he swit6h height of light fi5ture installed in a same pla6e shall be uniform !n ever= la=er of e
)age 2 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
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'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
#he light fi5ture and support shall be fi5ed firml= and stable #he light fi5tures shall be beautifull= installed and in good order #he pole shall be straight stable and the welding points shall be treated with paint
#he orientation in whi6h the light fi5ture installed shall be adusted to give optimum lighting distribution it 6an 6onform with the operating re
Attention should be given to installation of light fi5ture when highpressure sodium light is installed
%pon the installation 6ompletion of e5plosionproof light fi5ture the 6onne6tion interfa6es shall be glanded
Before streetlights are ere6ted the assembl= of the fi5ture shall be first fitted on the ground and then e5amine and test wiring 6onne6tions and insulation resistan6e After the lights is powered and lit lift the assembl= fi5ture with a 6rane and firml= fi5 it on the ground
# T8e Intlltion o Soet Che6? the t=pe and spe6ifi6ations of so6?et to ensure the= are in 6omplian6e
with the re
#he height of so6?ets installed in the same pla6e shall be identi6al and the orientation in whi6h the light so6?ets installed shall satisf= the operating re
#he 6onne6tion of so6?et and 6able shall be in 6omplian6e with the terminal mar?
#he 6able inlet of so6?et installed in antie5plosion area shall be well glanded
Clear mar?s shall be made for so6?ets of different voltage levels
H( +le Te/,intion #he fabri6ation for the terminals of power 6ables shall be underta?en b= the
6ompetent personnel who are familiar with the fabri6ation pro6ess as per the detailed s?et6hes supplied b= the manufa6turers
>hen fabri6ating the , 6able terminals and midoints in outdoor spots no dust or foreign materials shall be permitted to fall into the insulation Constru6tion under the fogg= or raining 6ondition shall be forbidden
#he leadsheathed 6ables shall be leadsealed #he leadsheathed and armored la=er of all terminals of 6ables shall be well earthed
)age 7 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
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)$!C('%$( "!/ )'!C3)()01
#he , 6ables terminals shall be made of thermal shrin?age materials and 6arried with the devi6es of stress relieving 6able shielding and armored earthing et6
Before the 6ables are finall= 6onne6ted the testing for 6ondu6tion and insulation resistan6e shall be made #he 'C withstand voltage test shall be made to the highvoltage 6ables as per the relevant stipulation
All the 6ables shall have the labels atta6hed on both ends of the 6ables whi6h mar? the 6able numbers t=pes spe6ifi6ations starting points and terminal points from the 6able lists #he labels shall not be atta6hed on the 6onne6tion spots and 6ontrolling station of motors
;.!!
Intlltion o Int/*,ent EB*i0,ent
#he height Dfrom 6enter of instrument to floor or platformE of installed lo6al instrument shall 6ompl= with the re
&nstrument shall be installed far awa= from magneti6 fields and heat sour6es ?ept at vibration free pla6es and prote6ted from 6orrosion
&nline installed instrument or measuring elements shall be removed from the lines when pipelines are purged and reinstalled after purging
&nstrument shall be installed at pla6es providing eas= a66ess for reading
&nstrument supports shall be se6ure and safe and the= shall be 6oated
1E
)ressure instrument .or pressure tapping of pressure instrument d=nami6 pressure affe6tion shall be avoided as possible
2E
#emperature instrument #hermometers shall be installed in the pla6es where mediums flow smoothl= and the 6orre6t temperature 6an be refle6ted
#he sensors of thermometers shall be installed near the 6enterline of piping .or piping smaller than '"80 e5panded tubes shall be added pursuant to design stipulation
Bimetal thermometers shall be prote6ted from bending and deformation of prote6tion tubes in storage transportation installation and use when the= have to be rotated in installation e5erting for6e on the instrument shall be avoid in all 6ases
Bulb thermometers Dtemperature swit6hesE shall be inspe6ted for damage of the )age 4 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
pressure tapping and seal fa6e before installation a preinstallation shall be made prior to the a6tual installation #he Bulbs shall be able to be installed and removed freel= #he= shall be full= submerged in the medium Capillaries shall be prote6ted and shall be se6ured with tapes after a6tual installation #he bending radius shall be in a66ordan6e with the te6hni6al re
Control valves Control valves shall be installed verti6all= in the pla6es where operation and maintenan6e are eas= supports shall be installed if ne6essar=
#he height of valve pedestal above floor shall be in a66ordan6e with the re
#he solenoid valve separatel= installed shall be as near to the a6tuator as possible without interfering normal operation and maintenan6e
4E
.ield 6ontrol panels
&nstallation of field 6ontrol panels fa6ilitates operation and maintenan6e
.ield 6ontrol panels shall possess safe and se6ure prote6tion earth bars
ualified personnel shall 6he6? boardinstalled instrument of field 6ontrol panels
;.!#
C+le L3in4 Don n1 i/in4
1E
Cable arrived at site shall be 6he6?ed to ma?e sure that their t=pes spe6ifi6ations and
2E
A list for 6able allo6ations shall be prepared a66ording to the a6tual length of 6ables delivered to site and the length for la=ing #he se
7E
After the 6onstru6tion of 6able tra=s Dtren6hesE is 6ompleted the foreign materials shall be removed from inside and 6ables will be laid down until 6onditions permit
4E
)rior to la=ing down 6ables shall be inspe6ted and tested for their 6ontinuit= and insulation propert= and re6ords shall be made in time
3E
#he surfa6e 6olor of intrinsi6 6able is blue and the= shall be laid down separate from the nonintrinsi6 6ables
E
Generall= 6ables will be laid down in a single a6tion Caution shall be ta?en to prote6t 6ables from damage &ndelible identifi6ation mar?s shall be tied at the ea6h end of the 6able #he arrangement of 6ables in tra=s Dtren6hesE shall be )age 3 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
neat >hen 6ables are laid in verti6al suitable supports will be provided to se6ure them 9E
After 6ompletion of 6able la=ing a further inspe6tion and test for their 6ontinuit= and insulation propert= shall be 6arried out A re6ord for 6able la=ing and for remeasurement of insulation resistan6e shall be 6ompleted >hen 6onfirmed satisfa6tor= the 6able tra= 6overs shall be installed as soon as possible to prote6t 6ables from me6hani6al damage and fire
8E
>hen 6ables are laid down in tren6hes sand or soft soil will be filled and 6ompa6ted in a66ordan6e the drawing re
E
(le6tri6al 6ontinuit= shall be well maintained for the 6able shields !ne end of the 6able shield shall be earthed on the side of the 6ontrol room %nless re
10E .ieldmounted instruments shall be earthed in a66ordan6e with the re
After 6ompletion of instrument loop tests the entran6e of 6ables beneath a 6abinet shall be 6leaned for prote6tion #he method of sealing and t=pe of material used will be de6ided before the 6abinets are delivered
;.!$ Mte/il Hn1lin4 Sto/4e n1 Deli)e/in4 Mte/il Hn1lin4 1I
Materials s,all be ,an"le" *it, suitable slings pipe ,oo6s leat,er belts an" steel plate clamps to prevent "amage to t,e materials> $- *ire ropes are use" liners s,oul" be place" bet*een t,e rope an" t,e material>
I
$- sections o- steels or steel plate are ,an"le" t,e "istance bet*een *ire ropes an" t,e *eig,t o- t,e material s,all be consi"ere" to prevent "amage or "e-ormation o- t,e materials>
!I
Caution s,all be mar6e" on t,e material pac6ages *,ic, are not to be compacte" or inverte" eac, pac6age s,all be ,an"le" as a unit>
)age of 88
4E 5I
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
&f damaged e
t,e mar6s or tags s,all not be remove" "amage" or erase">
Mte/il Reei0t n1 Sto/4e
1E #he warehouse shall be 6onstru6ted 6lose to the living areas with smaller si;e stores on ea6h site lo6ation All stores must be within the 6onstru6tion area 2E *aterial 6ontrol shall establish a material re6eipt storage and issue s=stem ensuring withdrawals are made using a *aterial >ithdrawal $e$E authori;ed b= the Constru6tion *anager 7E $e6eipts must be 6he6?ed for 6orre6t
#he C department shall ensure all e
3E
.or *aterial dis6repan6ies damages shortages overages non6onformit= with the )! or spe6ifi6ation re
E
'amaged:defe6tive materials shall be
9E
#he engineer shall de6ide whether defe6tive materials 6an be used and the use of material not 6ompl=ing with the spe6ifi6ation is sube6t to )'!C written approval
8E
All pa6?ed materials shall be repa6?ed after inspe6ting if not used immediatel=
E
*aterial Control shall prote6t materials against damage during re6eipt storage and issue 6orrosion and deterioration ensuring the *anufa6turerHs ne6essar= +ifting handling storage and preservation pro6edures are available and followed )age 9 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
10E
>elding *aterials shall be stored and lo6?ed in a se6ured dedi6ated warehouse and 6ontrolled b= spe6ifi6 personnel using temperature and humidit= 6ontrol e
11E
Steel produ6ts shall be stored together on Qsleepers to prevent soil 6onta6t but segregated a66ording to grade si;e and 6learl= tagged
12E
#he distan6e between supports shall prevent steel pipe plates and se6tions from distorting Sta6?ing height restri6ted to prevent weight damage and toppling >edges:stops shall be pla6ed at sta6? ends to prevent 6ollapsing and rolling )rote6tive *aterials shall be used for 6oated pipe
17E
>here possible maor and heav= e
14E
Spe6ial tools must be stored separatel= signed out for use signed in on return and maintained in good order
13E
Cable 6an be stored outside on sleepers to prevent soil 6onta6t Cable reels shall be hooded to prote6t against sunlight
;.!; Cont/*tion >*lit3 Mn4e,ent
1E C)(CC establishes a A:C department under proe6t management offi6e #he A:C department is responsible for *lit3 Cont/ol @>C
1E
All C operations are responsible for enfor6ing the
2E
A spe6ifi6
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
&nspe6tion old )oints shall be determined for ?e= and maor operational se
ualit= supervision of four levels as follows/
+evel A ualit= supervision is 6arried out b= )'!C or the supervision 6ompan=
+evel B b= the proe6t A:C *anagement engineers
+evel C b= the sub6ontra6tors or the 6onstru6tion teams
+evel ' b= the 6onstru6tion groups
4E
#he method for
3E
A wee?l= ualit= meeting will be held to dis6uss 6urrent issues and progress and the overall
E
.easible and pra6ti6able measures shall be ta?en in rain= and wind= seasons to provide good to guarantee the welding
9E
Stri6t inspe6tions and hen 6onstru6tion is 6omplete the re6ords shall be audited &nspe6tion of ?e= operational se
;.!6 Cont/*tion >*lit3 A*/ne Me*/e A*/ne Me*/e )age of 88
!
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
C)(CCHS shall be full= implement its A poli6ies (ffe6tive
#
Constru6tion 6rews will be trained in a66ordan6e with the re
$
*easures to be ta?en
aE
(stablishment of the
#he proe6t *anagement !ffi6e will ensure A:C will to meet the full re
!nl= 6ertified and 6ompetent fulltime
#he ualit= Assuran6e (ngineer of the proe6t is the responsible person in 6harge of 6onstru6tion methodolog= the
)rior to 6onstru6tion all the staffs and management will be familiari;ed with the ne6essar= 6odes spe6ifi6ations standards and
As materials and e
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
international 6odes and standards
An a66eptan6e "ote will then be issued &f the= are ree6ted the reasons will be given on the ree6tion note prohibiting their use and outlining a 6ourse of remedial a6tion or the= are repla6ed as ne6essar=
All raw materials fittings parts 6omponents e
#esting and metering apparatus or e
bE
Carr=ing out stri6t pro6ess
#he andover shall be 6arried out in a66ordan6e with the stipulations in the #able for
.or ?e= spots and diffi6ult points in proe6t 6onstru6tion ?e= and spe6iali;ed operational se
6E
#horoughl= manage
.or me6hani6all= 6ompleted s=stems DitemsE an overall inspe6tion shall be made before 6ommissioning #his is to 6onfirm the 6onstru6tion of the ?e= a6tivities and pro6esses satisf= the re
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
6opies are 6omplete and 6orre6t
A dedi6ated department with suffi6ient manpower for pressure testing and 6ommissioning will be established &t shall prepare pro6edures and obtain approval from the owner or the supervision 6ompan= prior to pressure testing and 6ommissioning
>here
$e6ords and information about proe6t
;.!
I,0o/tnt >*lit3 Cont/ol Me*/e,ent In E8 Dii0line
1E
Civil
Condu6t tests on raw materials su6h as 6ement steel et6
*i5 $atio test of 6on6rete and mortar
%se of lo6ating formwor? for an6hor bolts to embedded
)iling a66ording to spe6ifi6ation
2E
>elding *a?e sure that materials and fittings are in good
'uring the period of 6onstru6tion inspe6t the first 6ompleted weld before allowing welding to 6ontinue
>elding parameters should satisf= >)S and welders shall be
$e6ords for all >elding a6tivities shall be made for pro6ess 6ontrol
(nsure that an= s=stem to be pressure tested is totall= 6ompleted and that installation is in a66ordan6e with )I&' isometri6 drawings and other relevant data re
7E
Stati6 e
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
Assembling and fi5ing s6heme should be prepared and members shall be inspe6ted for 6orre6t dimension
#emporar= fasten measures shall be ta?en for beams to be butt welded
4E
(
>or? out lifting te6hni6al s6heme set up site 6ommanding s=stem
)rior to lifting an overall inspe6tion shall be made for 6orre6t 6ondition of hoisting e
All the hoisting a6tivities shall be under the 6ommand of the site 6ommander
3E
(le6tri6it= (le6tri6ians shall report to dut= with 6ertifi6ates
E
&nstrumentation
*a?e sure that the 6alibration 6ertifi6ates of instruments and devi6es are valid
Calibration room shall be provided with air 6onditioners to meet the ambient re
&nstruments 6alibrating staff shall be
)re6ommissioning s6heme shall be prepared in detail
9E
)ainting and 6oating
)ainting material shall be 6he6?ed for 6omplete inspe6tion reports and 6ertifi6ates
Coating and painting shall not be done until surfa6e preparation is a66eptable
#he ne5t pro6edure shall not be 6ontinued until !>"($ regard the hold point is a66eptable
;.!% Set3 Se*/it3 Poliie in Cont/*tion Gene/l
C)(CC management regulation and &S!14000 program about safet= in produ6tion shall be followed at all time #he proe6t dire6tor is designated as the firstperson in 6harge of S( management with the promise of stri6tl= b= the regulations of health safet= and environment respe6ting lo6al 6ustoms ensuring safet= produ6tion
Safet= is number one edu6ation as leading wor? for improving the safet= )age 97 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
)roe6t managers are the firstperson ta?ing 6harge of the safet= in produ6tion Chief engineers are in 6harge of the safet= of te6hnolog= Safeguard department is in 6harge of safet= supervisions and e5aminations !perators 6ompl= with their own operating regulations and establish posts responsibilit= s=stem of safet= in produ6tion
&dentif= the fun6tion of ea6h management department (stablish and 6omplete the management regulations to form a integral safet= management s=stem and a 6omplete safet= management networ?
Mn4e,ent Me*/e
1E
#he staff attended the 6onstru6tion must re6eive S( training edu6ation #he 6ertifi6ate shall be obtained after passing of the test )ersonnel engaged in spe6ial t=pes of wor? shall obtain the safet= training about te6hnolog= and go to posts with safet= operation 6ertifi6ates All the 6onstru6tion staff shall be familiar with S( management regulations of )'!C upon their arrival at site
2E
#he 6onstru6tion teams must be told about the detail te6hnolog= #he whole staff shall obtain the edu6ation about health safet= and environment before starting wor?
7E
Carr= out the safeguard regulations of the proe6t stri6tl= Go to wor? in fro6?s and wearing the safet= helmets #he safet= belts must be tied when operating in overhead pla6e #he e5amination to be made b= spe6ified safet= personnel none of un
4E
Aiming at the safet= te6hni6al measures ta?en in during the 6onstru6tion of fa6ilities and pipelines and during e5e6ution of nondestru6tive e5aminations welding h=drauli6 pressure tests gas sealing tests and ele6tri6 and instruments test et6 the detail management measures about health safet= and environment shall be established
3E
Safet= inspe6tion is to eliminate the unsafe fa6tors during the 6onstru6tion and is to prevent the happening of a66ident Spe6ified safet= offi6ers e5amine the site at all the time to find out dangerous elements and eliminate them in time )age 94 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
&n 6ase of finding unsafe elements the= have the right to stop wor? and ta?e a6tion and report to 6onstru6tion teamDsub6ontra6torE for re6tifi6ation #he 6onstru6tion teams shall perform selfe5aminations dail= E
'o seasonal e5aminations )revent sliding ele6tri6 stri?ing and mos
9E
#he fulltime personnel ta?e 6harge of inspe6tions e5aminations and emergen6= rea6tions and the 6onta6t with lo6al relevant departments >or? teams shall address health safet= and environment before wor? and ma?e re6ords on dail= meetings
8E
&nsist on wor? permission s=stem prior to entering into 6onstru6tion site &f an= welding or gas 6utting operation is needed the safet= inspe6tor shall transa6t hot wor? permission
E
>hen operating in a 6ontainer it is ne6essar= that a person shall be on wat6h .or lighting the power suppl= shall be 7v &f the 6onstru6tion is 6arried out at night enough lighting shall be provided
10E #he team rooms 6onstru6tion fa6ilities engineering e
#he welding 6lamp 6ables rubber tubes for gas tor6hes riggings and other tools used in 6onstru6tion shall be ta?en ba6? and put in order or stored in warehouse
12E
(nhan6e the power management #he temporar= 6ables swit6hes power fa6ilities shall be 6omplete prote6ted with good earthing 6onne6tions #he ele6tri6ian on dut= shall e5amine that ever= da= &n 6ase of finding problems he shall settle them at on6e
17E
(le6tri6al testing shall to be 6arried out b= more than two persons
14E #he insulation of ele6tri6al fa6ilities shall be prote6ted from be6oming damp and pollution 'ampen ele6tri6al e
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
1E
"o person is permitted to stand under the 6rane booms during the lifting operation All the riggings shall be stri6tl= 6he6?ed before lifting A dangerous area shall be mar?ed out when lifting bul? materials #he warning 6ards shall be set up when ra= dete6tion or gas pressure test is 6arried out to prevent unauthori;ed persons from entering the operation area
19E #he fa6ilities of drainage lightning prote6tion and fire fighting shall 6onform to S( management regulations Combustible e5plosive poisonous and harmful arti6les shall be stored in spe6ial 6ontainers 18E #he sour6es of power water and gas shall be 6ut off after da=Ks wor? $emains and rubbish shall be 6leaned awa= from the wor? area and disposed and buried in a66ordan6e with the rules 1E
#he 6onstru6tion site shall be managed pursuant to the general plan #he temporar= fa6ilities material =ard and e
rubber tubes of gas tor6hes shall be brought ba6? in tool rooms and put in good order after da=Ks wor?
bE
#he tools shall be returned to toolbo5es to prevent from missing Civili;ed 6onstru6tion management s=stem shall be performed (5amination a6tivities shall be hold timel= and award will be given good management and punishment for poor management
20E (mergen6= safet= measures shall be ta?en for 6ommissioning and warrant= period 21E .irefighting fa6ilities on site shall be e5amined and 6hanged regularl= #he fire permit shall be got and fire fighting measures ta?en if the fire is used near the 6ombustible and e5plosive #he un6tion bo5es in ha;ardous area shall be of e5plosion proof t=pe Smo?ing is prohibited in ha;ardous areas !5=gen 6=linders and a6et=lene 6=linders shall be prote6ted against the isolation and put them separatel= with a safet= distan6e >arning signs shall be set up in dangerous area 22E #he swit6hbo5es at site shall be prote6ted b= waterproof shelters and ele6tri6 lea?age prote6tion shall provide #he ele6tri6al fa6ilities shall be well earthed )age 9 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
!peration of Rpower onR or Rpower offR shall be 6arried out in a66ordan6e with wor? ti6?et s=stem warning sign shall be set up >hen 6ables are laid down under the ground 6onduits shall be used for road 6rossing 27E *a6hines and tools shall be operated b= spe6ified personnel the= go to posts with 6ertifi6ates and 6ompl= with relative safet= operating regulations ;.!9 Cont/*tion Mn4e,ent Hn1lin4 o Site C8n4e n1 >*e/3 1E 'rawing $evision at Site
'uring 6onstru6tion as found a drawing unreasonable or a substitute material ne6essar= C)(CC Site representative will write to !wner Site representative the involved wor? 6an pro6eed onl= after obtaining the approval of !wner Site representative &f !wner finds a design not in 6omplian6e with spe6ifi6ation or not satisf=ing operation re
Site Change !rder
.or the modifi6ation or an= wor? raised b= !wner be=ond Contra6torHs S6ope of >or? spe6ified in C!"#$AC# the= shall be treated in a66ordan6e with C!"#$AC# Condition of Contra6t for Change !rders &f an= dis6repan6= o66ur between two parties the wor? 6an be done first as per re
aE
&n order to ensure right progress of 6onstru6tion C)(CC will have a meeting ever= night attended b= a6hieves of all departments to 6he6? dail= a6hievement problems or 6on6erns appeared and resolution to be ta?en and the planning for the ne5t da=
bE
.or ensuring safet= of 6onstru6tion at Site a #ool Bo5 *eeting shall be held ever= morning at Site prior to 6ommen6ement of wor? briefing maor obs and safet= pre6autions whi6h normall= lasts for a 6ouple of minutes
6E
&n 6riti6al stage of 6onstru6tion C)(CC Site representative will report to )age 99 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
!wner Site representative ever= morning mainl= about the maor a6hievement and 6on6erns for the purpose of ensuring smooth progress of 6onstru6tion through oint efforts made b= two parties 2E
'istribution of Constru6tion 'o6uments
#he !wnerHs do6uments drawings or other )roe6t related do6uments as re6eived shall be distributed as per the instru6tion of C)(CC Site representative to relevant department or individuals for ta?ing ne6essar= a6tion All the original 6opies of do6uments shall be ?ept b= 'o6ument Control 'epartment #he vendorsH do6uments shall be administrated b= )ro6urement 'epartment whi6h shall be borrowed to dis6ipline engineers for needs b= installation or related a6tivities during 6onstru6tion #he e
.or providing 6onvenien6e to 6onstru6tion we will use e5isting C)(CC )alougue 6amp 'uring 6onstru6tion site the !wnerHs personnel offi6e will be furnished with all eor? #he !wnerHs personnel offi6e is in C)(CC 6amp C)(CC )alougue 6amp 6overing about 180000 m 2 having 4 offi6e building 10 dormitor= buildings 2 diningroom 1 maintenan6e wor?shop 1 warehouse 1 roofless storage =ard about 0 000 m 2 and par?ing areas for par?ing about 80 vehi6les #his 6amp shall satisf= the needs of a66ommodation for about 00 C)(CC personnel and 100 lo6al emplo=ees C)(CC use 7 nos 400F> generators to suppl= power to the 6amp C)(CC will drill wells for obtaining water for living purpose &n order to fa6ilitate the 6ommuni6ation between the site and the 6amp radio 6ommuni6ation s=stem between 6amp and site has e
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
*(+%# BAS&" !&+ '(,(+!)*("# )$!J(C#-%)S#$(A* .AC&+&#&(S PALOGUE P/o1*e1 te/ P8e I
'!C%*("# "A*(/ )$!J(C# ((C%#&!" )+A"
)$!C('%$( "!/ )'!C3)()01
*ost of living in6idental will be pur6hased in Fhartoum and lo6al partiall= from China C)(CC will set up an offi6e in Fhartoum and )ort Sudan for providing logisti6 support su6h as the 6onvenien6e of pro6edure of 6onstru6tion permit material 6ustom 6learan6e arrival of 6onstru6tion personnel and provision of dail= living needs Te,0o//3 Cont/*tion ?ilitie L3o*t
#he Contra6tor shall be responsible at his own 6ost and e5pense for the ele6tri6it= and water for 6onstru6tion as per the Contra6t &n order to fa6ilitate the 6onstru6tion we have built simple warehouse reformed from 6ontainers and offi6e in the s6heduled spa6e near maintenan6e wor?shop &n order to fa6ilitate 6onstru6tion and avoid material rehandling we will put most of e
)age 9 of 88
C!"S#$%C#&!" '()A$#*("# )$!C('%$(
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5. 5.!
Co,,iionin4
O)e/)ie
#his se6tion will des6ribe the 6ommissioning plan s6hedule and pro6edure in order to meet the re
Commission two F, water ine6tion pumps and 4 1400F> mud pumps produ6ed water from )alouge s?im tan? #2770 transfer to 4000m 7 buffer tan? then ine6t water to wells b= water ine6tion pumps and mud pumps
5.#
P/eo,,iionin4
5.#.!
Gene/l De/i0tion o P/e-o,,iionin4
1E C)(CC shall 6ompletel= 6he6? 6lean and pre6ommissioning all s=stems and e
>ater filling test of 4000m7 buffer tan?
6E(arething and 6athodi6 prote6tion s=stem dE
#esting on transforms
eE#esting on diesel engine and F, pump soft starter fE +ighting and air6onditions 2E Che6? out lists for all instruments ele6tri6al loops rotating eor? re
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E #o 6omplete and 6lear all maor pun6hlist items that affe6t the safet= operabilit= and integrit= of the )umping .a6ilities 5.#.#
In0etion P/io/ to P/eo,,iionin4
S6ope of inspe6tions prior to pre6ommissioning shall in6lude but not be limited to the following/
All materials and wor?s are sube6t to visual inspe6tion for surfa6e defe6ts
All welds shall be inspe6ted in a66ordan6e with the spe6ifi6ations >elds found to be outside the defe6t toleran6e shall be repaired or repla6ed Complete re6ords of all weld inspe6tions shall be maintained b= C)(CC and furnished to owner regularl=
,isuall= inspe6t of all instrument and ensure that the installations 6onform with the A.C drawings and shall meet the re
Condu6t inspe6tions of all e
,isual inspe6tion and ensure 6orre6t assembl= of all e
bolts
and
nuts
lubri6ation
of
all
moving
part
and
6orre6t
insulation:installation of instrument and ele6tri6al 5.#.$
Do*,ent In0etion
Confirm the following do6uments prior to pre6ommissioning/
5.$
olida= test reports on outer 6oating of pipeline
)igging re6ord
=drotest pa6?age of pipeline D in6lude tra6eabilit= report E
#ren6h inspe6tion report
+owin inspe6tion report
Ba6?filling inspe6tion report
*ar? up drawing
Coating inspe6tion report
&nsulation inspe6tion report
Co,,iionin4 O/4ni=tion
Commissioning team will be assembled during the detailed engineering phase and will 6onsist of 6ommissioning manager plan:s6heduling engineer pro6edure:6oordination engineers for management and pro6ess instrument me6hani6al and ele6tri6al engineers for te6hni6al support
#he 6ommissioning personnel shall be e5perien6ed and
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#he 6ommissioning manager will be appointed b= proe6t manager and ?eep 6lose relationship with pro6urement S( 6onstru6tion and other department manager when needed for the 6ommissioning wor?
(ngineering :vendorHs 6ommissioning spe6ialists shall be present at ob site for te6hni6al support servi6e
5.;
Co,,iionin4 Re0oni+ilit3 1E #he 6ommissioning responsibilit= is briefl= des6ribed below whi6h will be detailed after the establishment of the 6ommissioning team
aE Commissioning 'epartment
)reparation and 6ompilation of plan s6hedule and pro6edure for all 6ommissioning a6tivities
$eview of operation and maintenan6e manual
$eview of 6ommissioning spare parts list
)restartup audit
bE )ro6urement 'epartment Arrangement and e5pediting of vendorHs representatives to be present at ob site based on 6ommissioning s6hedule )ur6hase and storage of 6ommissioning spare parts and 6onsumables 6E S( 'epartment
Safet= training of all 6ommissioning personnel
Safet= audit whi6h shall be 6arried out before produ6ed water feeding
'ail= S( management meeting during 6ommissioning phase
dE Constru6tion 'epartment
.inal lea? test for piping
.un6tion testing of instrument 6ontrol and safet= s=stem in6luding loop 6he6?ing
(le6tri6al e
*aintenan6e support for 6ommissioning at ob site
eE !ther 'epartment
Arrange for engineering engineers and 6ommissioning spe6ialists to be present at ob site for the 6ommissioning period
5.5
Co,,iionin4 Pln
1E #he 6ommissioning plan shall be prepared and 6ompiled b= C)(CC and report to )'!C to dis6uss the total 6ommissioning plan with )A+!G%( .). 2E #he 6ontent of the plan is listed below for referen6e
)refa6e
'etailed design data fluid flow rate for 6ommissioning and startup
Commissioning and startup se
*anpower and e
5.6
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(mergen6= maintenan6e servi6e
Co,,iionin4 S8e1*le
#he personnel of 6ommissioning department will be at the 6onstru6tion site four wee?s before me6hani6al 6ompletion and pre6ommissioning to be familiar with the )roe6t #he 6ommissioning s6hedule will detail all a6tivities
#he s6hedule shall also indi6ate the engineering engineers and vendorHs spe6ialists who will parti6ipate in the 6ommissioning
,endorHs spe6ialists will be re
#he engineering te6hni6al servi6e shall at least in6lude pro6ess me6hani6al ele6tri6al instrument and tele6ommuni6ation
#he vendorHs spe6ialists would be invited to ob site if an= default or defi6ien6ies are found and te6hni6al support is needed
5.
Co,,iionin4 P/oe1*/e De)elo0,ent In0etion n1 P/e0/tion P/io/ to Co,,iionin4
1E All instruments have been 6alibrated for operation 2E #he instruments have been 6alibrated read= for operation 7E (5amine all ele6tri6al 6onne6tions and earthing 6onne6tions for 6ompletion and se6urit= 4E !perators are familiar with operating manual and relevant vendorsH data 3E All re
Confirm all me6hani6al 6ompletion re6ords have been signed off and there are no a 6ategor= pun6h items
(nsure that prior to start up that the area is suitabl= barri6aded off suitable firefighting e
9E )iping (nsure that all piping :pipeline is read= to re6eive water 8E Confirm that drain s=stem is available and that all drain valves are 6orre6tl= lined up for operation E ,ent )oint All vent point vents shall be provided with 7:4@ vent valves and fle5ible hose with drain 6ontainers #he vent shall be plugged after 6ommissioning 6ompleted + Co,,iionin4 P/oe1*/e
As a general des6ription of 6ommissioning and startup for the proe6t the maor pro6edure is summari;ed as follows/ 1E .irst stage two mud pump put into use from b= pass 1H water lineD round tan?E !pen valves for b= pass line and drain water to *ud pump )age 87 of 88
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2E Se6ond stage from buffer tan? drain water to the water ine6tion s=stem 6lose valves whi6h 6onne6ted to b= pass 1H water line and open valves 6onne6t to tan? su6tion and outlet &n the se6ond stage 6ommissioning a6tivities as below/
Commissioning and startup for ele6tri6al s=stem to ensure that all ele6tri6al s=stems are powered properl=
Commissioning and Startup for &nstrumentation S=stem to ensure 6orre6t operating parameters
5.%
Commissioning and Startup for ?v water &ne6tion soft starter S=stem
Commissioning and Startup for Cathodi6 )rote6tion S=stem
P/o)iionl Ae0tne
aE Appli6ation of )rovisional A66eptan6e >hen C)(CC has 6ompleted the installation it satisfies the following 6riteria/
&t 6onforms to all spe6ifi6ations and drawings
&t is free of an= defe6tive fabri6ation installation and 6onstru6tion
&t is free of an= defe6t in engineering
&t meets all re
(
All 6ommissioning a6tivities have been 6ompleted and the s=stem is read= for servi6e C)(CC will initiate notifi6ation for provisional a66eptan6e one month before the )rovisional A66eptan6e 'ate as the whole s=stem 6ould not be put into servi6e for pro6ess startup without provisional a66eptan6e 6ertifi6ate signed b= )'!C
bE Step for and!ver 'o6uments !n6e the )rovisional A66eptan6e Certifi6ate for )roe6t is issued b= )'!C and re6eived b= C)(CC the wor? is 6onsidered being handed over to )'!C #he provisional a66eptan6e dossiers shall in6lude the following/
!peration and maintenan6e manual
Commissioning pro6edures
Commissioning plan and s6hedule
All 6alibration sheets and re6ords
Set points of rela=s prote6tive devi6es
Alarm range 6ontrol and trip setting register:s6hedule
All vendor data boo? and utilit= e
)erforman6e tests sheets for pro6ess e
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#he hand over do6ument ma= be prepared portion b= portion whi6h will be made appli6able for provisional a66eptan6e
5.9
Pe/o/,ne Tetin4
C)(CC shall prepare and 6ompile )erforman6e #est D)#E plan whi6h shall detail the measuring e
A6hievement of stable operation in a66ordan6e with the 'esign Basis and S6ope of >or?
Close liaison and 6oordination with )'!C operations
C)(CC will 6onfirm/
92 hour 6ontinuous operation shall be 6onsidered to satisf= all the re
for the performan6e testing DC)(CC will not ta?e the responsibilit= if the features of produ6ts supplied b= )'!C would not satisf= the re
Line o Co,,*nition
C)(CC reali;es that 6lose liaison and 6ommuni6ation with )'!C is ver= important C)(CC will attend 6ommission meetings with )'!C )'!CHs supervisor= staff will wor? side b= side with C)(CCHs 6ommissioning personnel owever C)(CC shall assume responsibilit= for 6ommissioning until provisional a66eptan6e b= )'!C 5.!!
One/ In)ol)e,ent
'uring 6ommissioning phase )'!C shall pla= a ver= important role and 6lose 6ooperation shall be ?ept (5pe6ted )'!C involvement is des6ribed below
)rovision of e5perien6ed
Assuran6e of operation team to be mobili;ed to site at least four wee?s before water filling to pro6ess s=stem
)rovision of safet= audit to authori;e the proe6t for 6ommissioning and startup
Arrange for the vendors installation assistan6e and 6ommissioning team
5.!#
Hn1o)e/
5.!#.!
Hn1o)e/ Di*ion
A su66essful handover re
