MARUTI SUZUKI INDIA LIMITED Vendor Vendor Quality System Assessment Report - Tier II
Copy to
QA/SC
Prepared
Verified
Approved
Date of Issue
Supplier name
Supplier SC
Issue Deptt.
Audit Date
Supplier Attendant Name
1
Audit Person
Cluster Name
Hanon Systems India Pvt Ltd
Audit S!ore" Vendor #ier 1" person !5ieved S!ore ： $% #otal S!ore ：
#otal
11'
6１００ &
$1 Part Num*er ：
Su!e"t( Su!e"t( Vendor System Assessment
Part Name(
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1+. Proce)) Audit
100 15. Adeuate te)tin! #aci"it,
1'.$ritica" part) Mana!e&ent
13.and"in! Mana!e&ent
0 / 1,
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0 / 1,
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3.$%an!in! &ana!e&ent
50
0
'.(tandard) &ana!e&ent
5.*ducation and trainin!
12.Product) &ana!e&ent
+.Qua"it, audit and proce)) proce)) -eri#ication
11.4&p"e&entation o# )tandard) Tota"
Ac%ieed
1.Production preparation 2.e!u"ation #or initia" production contro" contro"
.(upp"ier contro"
10.*uip&ent/ 4n)pection .5( &ana!e&ent euip&ent) &ana!e&ent
.and"in! anor&a"it, in ua"it,
MARU MARUTI TI VEND VEND#R #R QUAL QUALIT IT VEND#R ATTENDEES Supplier Name
)
(art Name
)
%ate*ory
)
Audit Area
+
+. (rodu"tion preparation / Ne0 (rodu"t De1elopmen t
,
8
;
%on"ernin* re*ulation
Re*ardin* implementation rule o2 produ"tion preparation
+
Do you de2ine t3e pro"edure 2or (rodu"t de1elopment in"ludin* t3e 2ollo0in* 4 -s"ope o2 parts5 responsiility o2 ea"3 department5 "ontrol "ontents / items4
Re*ardin* mana*ement / implementation y produ"tion preparation plan / report 6master plan7
+
Do you implement 2ollo0-up to "ontrol t3e s"3edule and pro*ress o2 produ"tion preparation items4 In"l top mana*ement
De2e"t pre1ention on t3e sta*e o2 pro"ess desi*n y usin* &MEA/Matri9 dia*ram
+
Do you "onsider 2ollo0in* items and implement "orre"ti1e and pre1enti1e a"tion to t3e pro"esses and standards e2ore re*ular produ"tion4 -Troules in t3e past: -De2e"t items e9pe"ted: -De2e"t items unale to "apture at "ustomer: -De2e"t items di22i"ult to repair:
(rodu"t/pro"ess e1aluation at t3e
+
Do you pre1ent de2e"ts y < uality impro1in* a"ti1ities o2 "ross-2un"tion team to e1aluate
+
Do you de2ine 2ollo0in* items related to initial produ"tion "ontrol y standards 4 -"ontrolled parts: -"ontrolled items: -inspe"tion met3od: -initial produ"tion "ontrol period: -a person 03o announ"e start/end o2 initial produ"tion "ontrol: -2inis3 "ondition:
,
=o0 do you de2ine items re
+
Do you "ontrol pro"ess "apaility and de2e"t rate durin* initial produ"tion "ontrol4
Re*ulation 2or initial produ"tion "ontrol
+
Re*ulation 2or initial produ"tion "ontrol
Re*ulation 2or initial produ"tion "ontrol
,
Implementation o2 initial produ"tion "ontrol
MARU MARUTI TI VEND VEND#R #R QUAL QUALIT IT VEND#R ATTENDEES Supplier Name
)
(art Name
)
%ate*ory
)
Audit Area
%3an*in* mana*ement
,
+
Standards mana*ement
%on"ernin* re*ulation
,
Do you de2ine pro"edure6rules applied 2rom s3arin* in2ormation to result "on2irmation7 at "3an*e o""urren"e4
8
Do you re"ord produ"t
results to ensure tra"eaility4 In"l retroa"ti1e "3e">s
+
Do you de2ine and "ontrol initial part "learly4
,
Do you "ontrol initial parts separately and ma>e
+
Do you ma>e and re1ie0 pro"ess "ontrol standards5 Inspe"tion spe"i2i"ations5 #peration instru"tions 2or all produ"ts 03i"3 is s3ipped to SM% / MSIL / Tier + 4
+
Do you 3a1e "onsisten"y to >eep pro"ess "ontrol standard5 inspe"tion inspe"tion spe"i2i"ation5 operation inspe"tion inspe"tion and parameter "3art4
+
Do you "lari2y t3e department in "3ar*e o2 promotin* ept4
,
Do you de2ine and implement t3e s>ill e1aluation o2 operator to determine 03et3er operator "an 0or> 0it3out sur1eillan"e46e.*. a""eptale re1el/e1aluation 2re
De2inition and "ontrol met3od 2or initial part
(ro"edure to ma>e pro"ess "ontrol standards6QA pro"ess "3arts7
(ro"edure to "ontrol standards ,
+
(ro"ess "ontrol standards Inspe"tion spe"i2i"ations #peration instru"tions
Edu"ation/ trainin* pro"edure
Edu"ation and trainin*
MARU MARUTI TI VEND VEND#R #R QUAL QUALIT IT VEND#R ATTENDEES Supplier Name
)
(art Name
)
%ate*ory
Audit Area
,
+
Edu"ation 2or mana*ers/Inspe"tors/ Spe"ial operators
A"ti1ity to >eep/impro1e produ"tion
Quality audit and pro"ess 1eri2i"ation ,
Supplier "ontrol
)
+
+
%on"ernin* re*ulation
+
Do you periodi"ally monitor t3e s>ill o2 "erti2i"ated operators and 2ollo0 up to impro1e t3eir s>ill4
+
Do you "ondu"t
+
Do you "on2irm "onsisten"y et0een a"tual operation and standard4
,
Do you "on2irm i2 "ountermeasures are ta>en properly to pre1ent reo""urrin* o2
+
Do you de2ine "riteria to "erti2i"ate ne0 suppliers and implement t3em4
+
Do you de2ine "learly 03at is anormal situation and ma>e operators >no0 t3e de2inition4
,
Do you "lari2y and standardi?e t3e 3andlin* rules/routes 2or "ustomer "laims5 in pro"ess 2ailure and supplier 2ailure4
%ontent o2 pro"ess re1ie0
E1aluation met3od 2or ne0 suppliers
=andlin* 03en anormal situation o""urs
8
Do you 3a1e "riteria to estimate t3e s"ope o2 suspe"ted lot 2or anormal situation4 '3en anormal situation o""urs5 do you tra"e suspe"ted lot ased upon t3e
MARU MARUTI TI VEND VEND#R #R QUAL QUALIT IT VEND#R ATTENDEES Supplier Name
)
(art Name
)
%ate*ory
)
Audit Area
%on"ernin* re*ulation
(re1ention o2 re"urren"e ,
+
,
Do you re2le"t "orre"ti1e a"tion to impro1ement o2 pro"ess "ontrol and re1ie0 o2 standards4
8
A2ter "orre"ti1e a"tion are ta>en5 do you "ondu"t on-site "3e"> up and e1aluate t3e e22e"ti1eness4 And 3ori?ontal deployment.
+
Do you >eep store material5 0or>-in-pro"ess5 2inis3ed produ"ts5 in1entory and "ontainer at appropriate stora*e pre1ented 2rom dust5 rust5 s"rat"35 de2ormation and rain0ater4
,
Do you "ontrol material5 0or>-in-pro"ess and 2inis3ed produ"t y desi*nated desi*nated lo"ation5 1olume and standard usin* 1isual "ontrol4
%ustomer "laims In pro"ess 2ailure Suppliers 2ailure
Lo"ation o2 produ"tion site
@S mana*ement
8
,
+
Do you implement inspe"tion or "riti"al operation under t3e properly "ontrolled en1ironment luminan"e /temperature/3umidity/1iration/noise/0or> /temperature/3umidity/1iration/noise/0 or> tale5 et".74
+
Do you >eep "ondition o2 produ"tion e
,
Do you >eep "ondition o2 inspe"tion e
+
Do you "ondu"t daily/re*ularly "3e"> o2 produ"tion eept4
(rodu"tion e
Maintenan"e o2 e
MARU MARUTI TI VEND VEND#R #R QUAL QUALIT IT VEND#R ATTENDEES Supplier Name
)
(art Name
)
%ate*ory
)
Audit Area
%on"ernin* re*ulation
8
Do you standardi?e 2re
+
Do you "alirate re*ularly inspe"tion e
,
Do you "ontrol deterioration 6e9pire date7 o2 oundary samples 2or o!e"ti1e !ud*ments su"3 as appearan"e inspe"tion4
+
Do you use easy e9pression 61isuali?er5 onomatopoeia 5et".7 2or operation instru"tions4 So t3at operator "an easily understand pro"ess and "riti"al points.
,
Do you >eep operation instru"tions on t3e a""essile pla"e and post important
8
Do you re*ularly monitored t3at ea"3 operator operates a""ordin* to t3e operation instru"tions
;
Is it possile to !ud*e #K/NB spe"i2i"ally y ea"3 "3e"> s3eet 6o2 daily e5
+
Do you >eep 2irst-in 2irst-out o2 2inis3ed produ"ts and 0or>-in-pro"ess 6material5 reser1e parts y usin* identi2i"ation ta* or lot indi"ation4
,
Do you "ontrol 2ollo0s produ"tion 3istory y produ"t lot numers4 -produ"tion date: -produ"tion 1olume: -s3ippin* date
mana*ement
,
Implementati on o2 standards
+
+
Maintenan"e o2 inspe"tion e
Implementation o2 standards
mana*ement o2 parts 2lo0
MARU MARUTI TI VEND VEND#R #R QUAL QUALIT IT VEND#R ATTENDEES Supplier Name
)
(art Name
)
%ate*ory
)
Audit Area
,
%on"ernin* re*ulation
+
Do you "ontrol identi2i"ation o2 non-"on2irmin* parts and parts on 3old. Do you store t3em separately4
,
Re*ardin* repaired non-"on2ormin* parts and parts on 3old to re-use5 do you de2ine responsiility to implement4 Are repair re"ord >ept4
+
Do you ma>e arran*ements 0it3 "ustomers aout t3e pa">in* style transportation system to pre1ent dama*e durin* 3andlin* o2 2inis3ed produ"ts per2orm a""ordin*ly.
,
Do you 3a1e system to maintain Cins /Trolleys in Bood %ondition.
+
Do you 3a1e Spe"ial "3e">s/Inspe"tion 2or Maru A parameters o2 Maru A part are a1ailale .
,
Do you 3a1e Identi2i"ation o2 Maru A (ro"ess/#perator on S3op &loor.
8
Do you >eep t3e repair 3istory 03en repairin* usin* Maru A items
+
Does t3e supplier 3as all inspe"tion instruments re
,
Does t3e supplier 3 3as as all Testin* E
8
Does t3e Supplier 3as trained manpo0er to operate t3ese inspe"tion and testin* instruments
+
%ondu"t pro"ess audit as per pro"ess "ontrol standard
,
%losure o2 all t3e oser1ations
Non-"on2irmin* parts mana*ement
+8. + Cins/ Trolley Mana*ement =andlin* Mana*ement
+;. %riti"al parts + Maru A (arts Mana*ement Mana*ement
15. Adequate tesng facility
16. Process Audit
+ Testin* Testin* &a"ility
+ As per (%S
S$STEM AUDIT %UM &#LL#' U( RE(#RT Date Auditors
Re
ud*ment
Procedure for regular production plan 9 Pro!edure for Produ!t development in!ludin3 s!ope of parts9 responsi*ility of ea!5 department9 !ontrol !ontents / items as per APQP 3uidelines9
1
+ Development #ime plan 7aster and 7i!ro level" + 2evie: fre;uen!y and eviden!e + 2eason of delay and a!tion +
1
+ 47
1
+ List of Quality issues / defe!t fa!ed In+5ouse and Customer end durin3 trials. + #5eir !omplete analysis in t5e form of PDCA.
1
Initial Supply Control Pro!edure in!ludin3 + Initial Supply Control period mont5 for ne: parts" + person responsi*le to announ!e start/end of of initial supply !ontrol !ontrol + Control items > inspe!tion met5od !5e!8 met5od" and !riteria for sele!tion of !ontrol item + Criteria for termination of initial supply !ontrol period
1
Stri!ter Control durin3 Initial Supply Control period( + In!rease sample si?e or fre;uen!y + 4re;uent Pro!ess Capa*ility Study Cp8 @ 1." + 4ast removal of pro*lems / analysis + C5an3e in Inspe!tion 7et5od 7et5od + Verifi!ation Verifi!ation of Standards9 operation operation standards9 fa!ility fa!ility et!. Pro!ess audit" + Stri!ter visual inspe!tion 1,, inspe!tion/ ',, inspe!tion"
1
1
Remar>s
S$STEM AUDIT %UM &#LL#' U( RE(#RT Date Auditors
Re
ud*ment
2ules to *e defined from s5arin3 information to t5e !on!erned person / Deptt up to t5e result !onfirmation of produ!t produ!ed *efore and after t5e !5an3e.
1
2e!ordin3 of produ!t ;uality !5e!8 :it5 produ!t details li8e Lot no9 ;uantity and mar8in3 on produ!ts et!.
1
+ Definition of initial part. + Control met5od/ system in pro!edure. + Identifi!ation ta3
1
+ Inspe!tion > test re!ord of initial parts / lots All developments lot in!ludin3 pilot lot". + Inspe!tion / test reports of su* vendors re;uired in !ase part produ!ed *y su* vendor.
1
+ Pro!ess !ontrol std9 !ontrol Plan9 Inspe!tion standard and operation Instru!tion of all parts. + 2evie: system and re!ords of updated std a3ainst a !5an3e. + Retention period of documents and records
1
Co5eren!e *et:een all do!uments li8e PCS / Control plan9 inspe!tion standard9 operation standard and 7IS +P. +P.
'
#rainin3 pro!edure pro!edure / I in!ludin3 person responsi*le for #rainin3 #rainin3 related to Quality QS9 Pro!ess Audit9 Inspe!tion9 Inspe!tion9 Esin3 inspe!tion > testin3 instruments / <;uipments et!."9 #rainin3 need identifi!ation and effe!tiveness !5e!8 system. + #rainin3 Calendar for all )perators9 Supervisor and 7ana3ers + #rainin3 systems and re!ord for Ne: Foinee Staff / operator" + #rainin3 Plan v/s A!tual re!ords +
I for S8ill evaluation !riteria level :ise9 evaluation fre;uen!y and met5od.
1
1
Remar>s
S$STEM AUDIT %UM &#LL#' U( RE(#RT Date Auditors
Re
ud*ment
Cross !5e!8in3 of operators s8ill periodi!ally a3ainst a de!ided parameter and *y simulatin3 defe!t.
'
Plan and eviden!e of !ondu!tin3 Internal Quality system Audit. A!tion ta8en for improvement improvement a3ainst t5e Quality Quality Issues o*served o*served durin3 audit.
1
1
1
Ne: Supplier sele!tion pro!edure indi!atin3 supplier audit !5e!8 s5eet > min ;ualifyin3 !riteria espe!ially for ;uality. ;uality.
'
Definition of a*normal a*normal situation and )perators )perators a:areness a*out a*out t5e a*normal situations.
1
Pro!edure for !ustomer !omplaint 5andlin39 in+pro!ess failures defe!t/reBe!tion/re:or8" defe!t/reBe!tion/re:or8" and supplier failures
1
Pro!edure for 5andlin3 suspe!ted parts at t5e time of a*normal situation in!ludin3 in!ludin3 !riteria for estimatin3 suspe!ted parts ;uantity ;uantity
1
Remar>s
S$STEM AUDIT %UM &#LL#' U( RE(#RT Date Auditors
Re
Standardi?ation 2evie: of standards" of !ountermeasures as de!ided in Defe!t Analysis S5eet
ud*ment
1
)nsite !5e!8 up of !ountermeasure at re3ular interval '
Stora3e of 279 G)P9 IP9 4 and *ins/trolleys to prevent from dust9 rust9 s!rat!59 deformation and rain:ater S5op floor audit"
1
Stora3e of 279 G)P9 IP > 4 parts at desi3nated lo!ation :it5 ta3 for visual !ontrol - Unwanted Material Control at work place(Red ag area! here is e"ist possibility of mi"-up of #$%&'P%Rework part -emporary storage
1
Inspe!tion or !riti!al operation under properly !ontrolled environment( + temperature + 5umidity + noise + Proper layout/ arran3ements on :or8 and inspe!tion ta*le + lu= level et!.
'
P5ysi!al !ondition of produ!tion e;uipments9 Bi3s and tools
1
P5ysi!al !ondition of inspe!tion e;uipments properly to maintain a!!ura!y
'
Daily and preventive maintenan!e of produ!tion e;uipments9 dies and Bi3s 7a!5ine/ tool 5istory !ard and P7 !5e!8 s5eet Spare parts list with minimum uantity reuired
1
Remar>s
S$STEM AUDIT %UM &#LL#' U( RE(#RT Date Auditors
Re
ud*ment
4re;uen!y of polis5in3 and repla!ement for !onsuma*le tools and !5an3e re!ords
'
Cali*ration re!ord of inspe!tion <;uipments Cali*ration status on inspe!tion <;uipments Cali*ration date > due date"
'
<=piry date on limit samples for o*Be!tive Bud3ments su!5 as appearan!e inspe!tion"
1
Visual !onfirmation of :or8 done 3lo:in3 of 3reen/yello:/red li35t indi!atin3 !ompletion or in!ompletion of :or8"
or8 Instru!tions to *e made in Lo!al Lan3ua3e Display of Is9 Quality C5e!8 points > instru!tions instru!tions related to !riti!al operations at easy a!!essi*le a!!essi*le lo!ation so t5at operator !an read and ta8e out t5em easily for referen!e" Periodi! re!ords of operator o*servan!e o*servan!e audit to !5e!8 operator :or8in3 as per various standard su!5 as I9 PCS9 Daily !5e!8 et!.
Fud3ment !riteria s5ould *e mentioned on ea!5 !5e!8 s5eet e.3..+ Epper/ Lo:er toleran!e9 !5e!8 met5od and !riteria "
In!omin3 7aterial / IP / 4inis5 oods to *e maintained :it5 Identifi!ation #a3s #a3s and stora3e lo!ation at ea!5 sta3e.
Produ!tion Date/ Lot/ Qty/ dispat!5 date to *e re!orded for tra!ea*ility purpose.
Remar>s
S$STEM AUDIT %UM &#LL#' U( RE(#RT Date Auditors
Re
+ 2e:or8 pro!edure/I + 2esponsi*ility for 2e:or8 and area/ta*le for re:or8 + Inspe!tion re!ord of re:or8 material + #ra!ea*ility Lot detail" of 2e:or8ed 7aterial
Pa!8in3 standard and transportation mode
I to maintain Gins/#rolleys IP > 4" in 3ood !ondition Cleanin3 and repairin3 area and !5e!8 points of 3ood *in/trolleys Spe!ial !5e!8 points for 7aru A parts in Inspe!tion standards in+ pro!ess > final" as per inspe!tion standard/dra:in3 :or8 stations9 operator and ma!5ine/line Check same system for critical items 2e!ord of 2e:or8/2epair 5istory of 7aru A parts Inspe!tion instruments list. #estin3 <;uipments list and arran3ements.
La* person and inspe!tors trainin3 r e!ords and e=perien!e.
(lan and a"tual e1iden"e o2 (ro"ess audit . N% list.
%losure e1iden"e o2 oser1ations.
ud*ment
Remar>s
&ollo0 Up
&ollo0 Up
&ollo0 Up
&ollo0 Up
&ollo0 Up
&ollo0 Up
MARUTI V
Supplier Name
)
(art Name %ate*ory
Audit Area + ,
Mana*ement in2ormation
8
;
+
#r*anisation St Stru"ture
+
+.+ +., +.8 ,
Quality Systems +.; +.@
S"ale o2 #r*anisation
,
8
Net Sales 6Rs La"s7
+
;
Net (ro2it 6 Rs La"s7
+
@
MSME %ate*ory + , , ; @ F Indu Indust stri rial al %lim limate ate
G F H
+) ++ +
,
8
Capability to invest for future expansion
;
+
In1estment %apaility 2or &uture E9pansion
@
G
F
H
+
Types o2 Ra0 Material ein* used.
, Ma>e o2 Ma"3ine
Adequate Manufactu ring capability
8
Li2e o2 Ma"3ine
; Ma"3ine "ondition
@
A1ailaility A1ailaility o2 Au9iliary E
ND#R ND#R QUAL QUALIIT$ S$ST S$STEM EM AUDI AUDI Vendor Attendees )
%on"ernin* re*ulation Ca">*round Quali2i"ation Is t3ere a su""ession plan 2or t3e o0ners4 o0ners4 Are Quality (rodu"ti1ity tar*ets a1ailale Monitored y m*mt4 Is t3ere any system y 03i"3 mana*ement monitors "ustomer ratin*4 Does t3e 1endor 3a1e or*anisation %3art. Are 2ollo0in* "lear in t3e "3art +.Reportin* le1els are "lear ,.Role "larity at ea"3 le1el 8.Ade on "3e"> a1ailale at all le1els (eople pro2ile +. No o2 "ontra"t employee ,. No o2 permanent employee '3at is t3e Quali2i"ation %riteria o2 #perators sele"tion4
Does T3e Unit 3a1e any IS#/ TS "erti2i"ation4. %erti2i"ate 6IS# or TS7 I2 yes5 name o2 "eriti2i"ation ody Date o2 issue E9piry Date Does t3e unit re1ie0 t3e e22e"ti1eness o2 Quality system 4. ,)+8-+; ,)+;-+@ ,)+@-+G ,)+8-+; ,)+;-+@ ,)+@-+G
Any laour issue in last @ years Union e9ists 4 Does "ompany pro1ide Tea/Sna">s to all employees =o0 are *eneral 0or>in* "onditions 6%ondition o2 toilet5 =ot5 3umid 5 Noise le1el et"7 Cy 03at date5 payments to employees is done Is any trainin* *i1en to employee e2ore puttin* into t3e !o4 =o0 is Salary (& 2or "ontra"t employees is mana*ed 6Dire"tly or T3ru "ontra"tor7 =o0 o2ten o1ertime is done 03at is o1ertime rate4
Are t3ere additional ene2its to employees employees 4 6 %anteen5 Transport5 Medi"al et"7 Does "ompany pro1ide uni2orm to its employees4 In1estment detail 6In last , years7 &uture *ro0t3 /In1estment plan '3at is t3e D/E ratio 4 %as3 Beneration 6(ATJDep-Loan74 R#%E4 '3at are t3e ot3er usinesses o2 t3e promoter4 =a1e supplier ta>en any ene2it 2rom *o1t on MSME "ate*ory4 =a1e Tier-+ supplier 2inan"ed toolin*5 e
%UM %UM &#LL#' U( U( RE(#R
Re
Ans0er $es $es $es $es
MRM5 Tar*et o!e"ti1es display
$es $es
%ustomer ratin* monitorin* $es $es y Top mana*ement. $es $es $es $es $es $es $es $es $es $es No %ontra"t F) (ermanent @G
$es $es
$es $es
6Tier -,7 F/,H/,)+G
)
Remar>s
)+/ si9 mont3s
Mont3ly %SR 2rom %ustomer
ITI
&ollo0 Up
No re*istered
Tea/sna">s t0i"e in s3i2t o2 +) 3rs
Annual medi"al "3e"> up
#t3er *roup "ompanies
Vendor Perforance !core Card Vendor Name
(ro*ressi1e Stampin*s (1t. Ltd.
1 MSIL Line Defects
Assessent Mont"
Vendor %ode
Lo"ation
2. Hanon Line Defect
13~14
14~15
15 15~16
3. Rejecion PPM at Hanon
13~14 -0.01 Monthly
Monthly Avrg Total Total
#ul$1%
14~15
15 15~16
13~14 -6% Monthly
Avrg
14 14~15
15~16 0.333
Avrg
Total
Mont"ly Avrg &arget
*A
1
2
Row 12
3
) 1 ( ' 1
Row 13
Remarks :-
5 1 ( ) 1
Total
Monthl y Avrg
4 1 ~ 3 1
6 1 ( 5 1
Quality Imp. Cy 67
Remarks :-
5 1 ~ 4 1
6 1 ~ 5 1
Remarks :-
Deli1ery Imp. Cy 67
4. Tier-2 Vendor - Internal Rejection (PPM 13~14
14~15
!. "o of Line Sto##a$es at Hanon
15~16
13~14 0.287
Monthly Avrg
14~15
80%
Mont"ly Avrg
5 1 ( ) 1
) 1 ( ' 1
Monthly Avrg Avrg
Remarks
:-
15~16
Nos
*os
6 1 ( 5 1
) 1 ( ' 1
a
b
5 1 ( ) 1
Nos
c
6 1 ( 5 1
Remarks :-
Does suppler has parts wth progressve toolng parts! Does suppler has press "aclty "or sa#e! $hch Ma%e o" the #achnes are use&! Does the supplers chec% 'ress parallells# ()o*o# an& Top 'late+ an& 'ress Algn#ent! T ,lot - cushon hole con&.on! Does the /ushon pn chec%ng (0ength1 heght1 ben&ng chec% an& stan&ar&sa.on+ s &one ,tro%e length (chal+ an& shut heght (slght+ a&ust#ent3 4s sa#e or avalable tool wse!
Press Mac"ines + Does ,uppler has stan&ar& cla#png! ,elated ,a"ety3 2 bu*on press opera.on s there or sa"ety #echans#! 'ls spec"y! -nfrastruture Does suppler uses stan&ar& parallel bloc%s Does shut heght n&cator avalable! Does the #ovng parts o" 'ress s covere&!
Does the ,uppler has &ecolng "aclty n case o" col blan%ng-progressve tools parts5
Does the ,uppler has l6er "aclty "or tool loa&ng an& unloa&ng5
0.547
Does suppler has parts wth progressve toolng parts! Does suppler has press "aclty "or sa#e! $hch Ma%e o" the #achnes are use&! Does the supplers chec% 'ress parallells# ()o*o# an& Top 'late+ an& 'ress Algn#ent! T ,lot - cushon hole con&.on! Does the /ushon pn chec%ng (0ength1 heght1 ben&ng chec% an& stan&ar&sa.on+ s &one ,tro%e length (chal+ an& shut heght (slght+ a&ust#ent3 4s sa#e or avalable tool wse!
Press Mac"ines + Does ,uppler has stan&ar& cla#png! ,elated ,a"ety3 2 bu*on press opera.on s there or sa"ety #echans#! 'ls spec"y! -nfrastruture Does suppler uses stan&ar& parallel bloc%s Does shut heght n&cator avalable! Does the #ovng parts o" 'ress s covere&!
Does the ,uppler has &ecolng "aclty n case o" col blan%ng-progressve tools parts5
Does the ,uppler has l6er "aclty "or tool loa&ng an& unloa&ng5
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ood Points Positive 7ana3ement ood ventilation in s5op floor 7oul 7ouldi din3 n3 and and se! se!on onda dary ry oper operat atio ion n at at sam same e pla pla!e !e In+5ouse 7anufa!turin3 of 4a 4a!ility fo for moulds ood ood pro!edu pro!edures res and impleme implemenati nation on 27 stora3e9 4I4) in 27 store Ade;uate Ade;uate testin3 fa!ility
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ea8 points 2etroa!tive inspe!ti Criteria for de!larin S8il S8illl eva evalu luat atio ion n !ri !ritt CAPA format do does :5y+ :5y analysi analysis sf
ood Points Positive 7ana3ement ood ventilation in s5op floor 7oul 7ouldi din3 n3 and and se! se!on onda dary ry oper operat atio ion n at at sam same e pla pla!e !e In+5ouse 7anufa!turin3 of 4a 4a!ility fo for moulds ood ood pro!edu pro!edures res and impleme implemenati nation on 27 stora3e9 4I4) in 27 store Ade;uate Ade;uate testin3 fa!ility
ea8 points 2etroa!tive inspe!ti Criteria for de!larin S8il S8illl eva evalu luat atio ion n !ri !ritt CAPA format do does :5y+ :5y analysi analysis sf
on durin3 $7 !5an3es suspe!ted parts produ!ed durin3 a*nomral situations ria ot as8 for identifi!ation > validation of potential defe!ts9 or o!!urren!e > defe!ts9 standardi?ation > 5ori?ontal deployment
