Metor 250 Installation & Operating Manual (2)

Metor 250 INSTALLATION AND OPERATING MANUAL 9100 082-4VE

EDITION: 2.30

Author

Rev.

Code

O.Rantala

2.30

9100 082-4VE

Approved

Date

Document

ORA

14.3.2006

Product

Archives

Metor 250

M250

Title

INSTALLATION AND OPERATING MANUAL

TABLE OF CONTENTS

1

GENERAL INFORMATION 1.1 1.2 1.3 1.4 1.5

2

Contact Information Safety Precautions Product Introduction Specifications Warranty

First Installation Switching ON/OFF Adjustments Basic Adjustments and Calibration Daily Operation Description of Detection Programs

4-1 4-1 4-1 4-2 4-3 4-3 4-3 4-3 4-4 4-5

MAINTENANCE 5.1 Fault Messages

CONT250.230

3-1 3-2 3-3 3-9 3 - 10 3 - 11

OPTIONAL FUNCTIONS 4.1 Remote Control Operations 4.1.1 Control Unit Learning 4.1.2 Factory Setting of Access Code 4.2 Multiple Array Operations 4.3 Digital Input Functions 4.3.1 Tamper Alarm 4.3.2 Alarm Inhibit 4.3.3 Manual Alarm 4.4 Relay Output Control 4.5 Accessories

5

2-1 2-3 2-5

OPERATION 3.1 3.2 3.3 3.4 3.5 3.6

4

1-1 1-2 1-2 1-4 1-5

INSTALLATION 2.1 Installation Place 2.2 Mechanical Assembly 2.3 Electrical Connections

3

PAGE

5-1

SECTION 1

1 GENERAL INFORMATION S1-250_230.DOC

1-1

SECTION 1

GENERAL INFORMATION

1.1 Contact Information Please use this address when you order parts or you need support in assembling, operating or programming your Metor metal detector.

FINLAND Nihtisillankuja 5, P:O: Box 174 FI-02631 Espoo, FINLAND Tel: +358 9 32941500 Fax: +358 9 32941302

USA - NEW JERSEY 8 Commerce Way, Suite 115 Robbinsville, NJ 08691 UNITED STATES of AMERICA Tel: +1 609 406 9000 Fax: +1 609 530 0842 Toll Free: 1 800 963 8676

ASIA PACIFIC 240 Macpherson Road #06 04 Pines Industrial Building SINGAPORE 348574 Tel: +65 6743 9892 Fax: +65 6743 9885 / 6743 9915 [email protected] [email protected]


1- 2

1.2 Safety Precautions The Metor 250 will not erase, alter, or damage magnetic storage media including credit cards, computer floppy disks, tapes, or IC's. The Metor 250 is designed to protect people wearing pacemakers, pregnant women, the operator, and general pedestrian traffic from any possible effects of its electronics or magnetic field operation. Before the unit is turned on, the following precaution should be taken to protect the user`s safety and provide reliable operation. 1)

Conn Connec ectt the the unit unit to a grou ground nded ed outl outlet et in comp compli lian ance ce with with loca locall regulations.

2)

Conn Connec ectt the the uni unitt to to a volt voltag agee sou sourc rcee (ma (main inss or or DC) DC) only only when when the the electronics unit is placed on it's normal location.

3)

Only Only a qua quali lifi fied ed perso person n is is allo allowe wed d to to ope open n the the elec electr tron onic icss uni unit. t.

1.3 Product Introduction The Metor 250 is a walk-through metal detector designed to detect metal objects people are carrying through the coil gate. The system is used for weapons detection and pilferage prevention. Typical applications are: -

Airports: pa passengers sc screening. Banks: holdup prevention. Prisons: sc screening vis visiitor tors an and pr prison soners. Indu ndustr stry: pilf pilfer erag agee pre prev venti entio on an and acc acces esss co contro ntrol. l. Courthouses: screening visitors. Conf Confer eren ence ces, s, publ public ic buil buildi ding ngs, s, spor sportt eve event nts: s: acce access ss cont contro rol. l.

The operation is based on electromagnetic pulsed-field technology: -

Transmitter pulses cause decaying eddy currents in metal objects inside the sensing area of the coil. The The sig signa nall ind induc uced ed to the the rec recei eive verr by by the the eddy eddy curr curren ents ts is samp sample led d and processed in the electronics. Movi Moving ng meta metals ls are are dete detect cted ed when when the the sig signa nall exc excee eeds ds the the ala alarm rm threshold. The Metor 250 is a multi-channel metal detector with eight overlapping detection zones, sequentially pulsed, magnetic fields. With this kind of operation large sensitivity differences are eliminated when rod-shape metal objects pass through the coil in various orientations. The arrangement of overlapping zones leads to optimum uniformity.

The digital signal processing and internal controls are accomplished using advanced micro processor technology. This means reliable functioning of the metal detector, with versatile features and user friendly operation. operation.


1- 3

Rece Receiv iver er pane panell Unit Unit (Rx) (Rx)

Tran Transm smit itte terr panel anel (Tx) (Tx)

Cross piece Electronics Unit

Power cord

Control Unit

Figure 1-1. The Metor 250


Weight: 45 kg

1- 4

1.4 Specifications Ambient operating temperature from -10oC to +55 oC (from 14 oF to 131 oF) Ambient operating relative humidity humidity 0 to 95%, no condensation Protection IP 20 (IEC 529) Power supply Mains: nominal 100 - 240VAC, maximum 90 - 264VAC Mains frequency (nominal): 45-65Hz Battery (optional): 24 - 35VDC Max. consumption: 100VA (ACV), 45W (DCV) Fuse: T2A 5x20mm Power cord length: 2m Dimensions and weight (see fig. 1-1)

CAUTION DOUBLE POLE / NEUTRAL FUSING Double pole / neutral fusing only applies to MELS units with power supply front plates illustrated below.


1- 5

1.5 Warranty Rapiscan Systems Oy (Rapiscan) warrants the Metor 250 against defects in materials and workmanship in normal use. Within this warranty, Rapiscan will at its option replace or repair any part of the Metor 250 that has become defective within two (2) year from the date of delivery because because of defect in material or workmanship, and that has been returned freight prepaid. THIS WARRANTY IS THE ONLY WARRANTY GIVEN BY Rapiscan AND IS GIVEN IN LIEU OF ANY OTHER WARRANTY, EXPRESS OR IMPLIED. Rapiscan DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Rapiscan RESPONSIBILITY TO REPAIR OR REPLACE DEFECTIVE PRODUCTS IS THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY.

LIABILITY

Rapiscan products are warranted for proper operation when used in accordance with the specifications listed in this document. Product performance is affected, to some extent, by external factors that are beyond control of the manufacturer and therefore Rapiscan is not liable for any indirect, special, incidental or consequential damages to the equipment or to any person(s) or facility(s) due to the evasive action of any individuals or improper implementation of the equipment. The information contained in this manual is as complete and up to date as possible but Rapiscan reserves the right to perform any design modifications or changes to features or specifications it deems necessary to improve its products, without notice.

PROPRIETARY NOTICE

The information contained in this manual and all designs expressed herein are the property of Rapiscan. Rapiscan reserves all proprietary designs, patents, manufacturing and sales rights except to the extent rights are expressly granted to others. Reproduction of any part of this document or any other item deemed the property of Rapiscan strictly prohibited without prior written permission of Rapiscan.


SECTION 2

2 INSTALLATION S2-250_230.DOC

2 - 1

SECTION 2 INSTALLATION 2.1 Installation Place It is useful to minimize the possibility for electromagnetic disturbance (interference) that may affect the operation of the Metor 250. The following points are recommendations that should be kept in mind when the installation site is selected.

Large Moving metal objects (eg. metal doors, metal gates, hand trucks or mail carts) should be kept at least 0.5 m (20 in) from the gate to avoid false alarms.

Figure 2-1. Recommended minimum distance to moving metal Large static metal objects should be at least 0.1 m (4 in) away from the metal detector. Their effect on sensitivity is minimal but may make the unit more prone to the effects of vibration. The floor should be level and solidly supported so there is no vibration. If the gate shakes when people walk through, it could cause the metal detector to false alarm.

Figure 2-2. Recommended distance to static metal To prevent problems the distance from interference sources to the receiver coil should be maximized. Recommended minimum distance is from 0.5 m to 4 m (20 in - 157 in). The exact distance can only be determined experimentally case by case. Moving and pivoting the gate will obtain the best operation. Interferences may be generated by some radio equipments, video monitors, powerful electric motors and transformers, AC power cables, thyristor control circuits, flickering fluorescent lighting and arc welding equipment. Figure 2-3. Recommended minimum distance to Electrical interferences


2 - 2

Traffic flow

Luggage And other personal items

X-ray or manual searching

Figure 2-4. Luggages and personal items

Traffic flow

No alarm

Alarm

Searching for detected object. Make it manually or with Hand held metal detector.

Figure 2-5. Searching for detected objects


2 - 3

2.2 Mechanical Assembly

Parts:

1) 1 pc, Tx-coil panel 2) 1 pc, Rx-coil panel 3) 1 pc, Cross piece 4) 8 pcs, mounting screws 5) 1 pc, Allen key

Fist, mount one element

Second, the other element

Display

Display

Tx

Rx

Rx

NOTE! Place the Tx-panel to side where power cord is needed to take out

Figure 2-6. Assembly of the archway


Tx

2 - 4

Cross piece

Electronics unit

Note! -

Use electronics unit safety screws during transportation Remove the screws in installation

Figure 2-7. Transportation safety screws


2 - 5

2.3 Electrical Connections

A) Open the lid with they key.

B) Loosen the screws at both ends of the rack.

D) Electronics in down position.

C) Pull down firmly the rack holding on to the screws.

E) Connect the cables.

For the basic connections of electronics unit, see fig. 2-9.

Figure 2-8. Connections


2 - 6

Power cord

Control unit

Zone display

Tx-panel

Rx-panel

Counter (option)

50/60Hz setting

Figure 2-9. Metor 250 basic connections


SECTION 3

3 OPERATION S3-250_230.DOC

3-1

SECTION 3 OPERATION 3.1 First Installation

Follow the recommended distances to minimize the effect of interferences: 0.5 m to moving metal 0.1 m to static metal 0.5 0.5 - 4 m to to ele elect ctrrical ical inte interf rfer eren ence cess

INSTALLATION INSTALLATION PLACE Chapter 2.1

Arrange the check point layout to optimize the traffic flow: No false alse alar alarms ms from from perso ersona nall ite items ms No dist distur urba banc ncee to to nor norma mall ope opera rati tion on from from searching of the detected objects Tighten the mounting screws to ensure the rigid archway construction and the equal gap between coil panels.

MECHANICAL ASSEMBLY Chapter 2.2

Make the basic connections: - Transmitter coil cable - Receiver coil cable - Power cord -

ELECTRICAL CONNECTIONS Chapter 2.3

Control Unit Zone Display Counter (option)

Mains voltage between 100 and 240 VAC is accepted automatically, 50 or 60 Hz frequency is set manually.

BASIC ADJUSTMENTS AND CALIBRATION Section 3.4

Select the optimum detection program, determine the test object and adjust sensitivity according to the requirements in your application. DAILY OPERATION Chapter 3.5

Use the test object to check the operation when switching on the system or periodically.

Figure 3-1. Steps to start-up the operation


3-2

3.2 Switching ON/OFF The Metor 250 can be switched on when -

the mechan mechanical ical assemb assemblin ling g has has been been fini finishe shed d (see (see inst instruc ructio tions ns in chapte chapterr 2.2), 2.2), the electr electrica icall conne connecti ctions ons have have been been made made (see (see instru instructio ctions ns in chapte chapterr 2.3) 2.3) and and the mains mains freq frequen uency cy settin setting g in the electr electroni onics cs unit unit has been been set set accor accordin ding g to the frequency of the local mains, 50 or 60 Hz (see fig. 3-2).

The Metor 250 accepts mains voltage between 100-240 VAC automatically and frequency 50 or 60 Hz with manual setting.

ON/OFF switch 50/60Hz setting

Note! Jumper connector is always needed

ON/OFF awitch

Figure 3-2. Switching power ON/OFF


3-3

3.3 Adjustments

Display Green Light (standby)

Red light (alarm)

Green segment Red segment (signal strength)

Remote Control Unit

Keypad for controls

Figure 3-3. Control and display


3-4

Figure 3-4. Keyboard operations control unit


3-5

The light display and the audible alarm are in the cross piece. The display has a green light to show the standby state and a red light for alarm. The eight green and the eight red segments operate as a light bar to show the signal level. The segments also display alphanumerically the software version, the adjustments or the condition states of the system. The control unit is hold inside the small lid under the cross piece. As a function it has the adjustment keypad and it can be attached to the cross piece or used remotely. The control unit operates with two 1.5V AA size batteries. The remote control operates inside 3m from the detector when the IR-beam is aimed at the display in the cross piece. The following factors make it practical and tamper proof to use. -

The The key keypa pad d has has from from 1 to to 5 key key acc acces esss cod codee to to all allow ow only only auth author oriz ized ed persons to use it. Remo Remote te cont contro roll is is ope opera rati tion onal al only only,, if if the the hold holder er in a cro cross ss piec piecee is is wit witho hout ut the control unit. One One con contr trol ol unit unit can can be be use used d rem remot otel ely y for for one one or or sev sever eral al det detec ecto tors rs.. The detector operates only with one specific control unit which has been learned to that detector. The internal identification code and the alternating code inhibit the operation of any other remote control.

The access code is factory preset to keying "1", "2" and "3". The code can be changed by an operator for one to five key entries except the "EXIT" key ( see "FUNC" settings, fig. 3-4 and chapter 4.2.2 for the factory setting). The Metor 250 has three types of settings: parameter, mode and function settings. PARAME PARAMETER TER SETTI SETTINGS NGS These These setting settingss are progra program m ( PG key), key), sensitivity ( SENS ) and volume (VOL). PG

System has different detection programs to select the suitable detection performance of different types of objects and to optimize discrimination. The detection programs are explained in chapter 3.6, Description of Detection Programs.

NOTE !

The settings are not fixed to the selected detection program in the Metor 250. When program is changed the other settings will remain unchanged. SENS

Sensitivity setting determines the size of the object which is detected or harmless objects which are not detected. A higher sensitivity allows detection of smaller metal objects. The main criterion for detection is the size of metal objects. To some extent the variation of shape and the material may may alter the detection performance, as well as the orientation and velocity at which the object is taken through the detector.


3-6

VOL

MODE SETTINGS

Volume is adjusted to exceed the background noise level so that the alarm will be audible for the operator. For the preset minimum volume level /”VOL MIN n” setting. see MODE /”VOL

The operations under the MODE key key are the following: "FREQUENC n" Operation frequency setting to inhibit mutual interferences between near other operating detectors and to minimize the effect of environmental interferences. The setting “n” is between 1 to 5. "HI SPEED n" Speed response setting for fast-moving object. “n” is between 1 to 6. "LO SPEED n" Speed response setting for slowly moving object. “n” is between 1 to 6. "VOL MIN n" The minimum usable volume setting. The maximum setting is always same. Setting “n” is between 1 to 9. "TONE n"

Tone setting helps in identifying the alarms from the adjacent detectors. Setting “n” is between 1 to 14 (depends on the software version).

"DISPLAY nn" Display operation setting to select: no light bar function ("nn = OFF"), normal light bar ("nn = LIGHTBAR") or counter operation ("nn = COUNTERS"). Note, passenger counter is an option for the Metor 250.

FUNC FUNCTI TION ON SETT SETTIN INGS GS

The The set setti ting ngss und under er the the "FUNC" key are used to select the special functions: "01 FAST RESET" The alarm time is set to the specific value ( "FAST RESET ON") or to object dependable alarm time ( “FAST RESET OFF”). "02 RESET TIME" Length of the alarm time in fast reset. The setting is “RST TIME nn” where “nn” is between 0.5 to 3.0 sec. "03 SENS AUTO" Automatic sensitivity adjustment. The alarm threshold is set according to the test object carried through the gate. Number of walkthroughs can be set by the user ( “N/WALK nn”, where “nn” is between 1 to 20). "04 SENS FLOOR" Lowest zone sensitivity adjustment (“ZONE 1: nn %” , where “nn” is between 0 to 255%).


3-7

"05 SENS ZONE" Separate sensitivity setting for each of the eight zones ( “ZONE n: nn %”, where “n” is number of zone, 1 to 8, and “nn” is setting, 0 to 255%). "06 NOISE BAR" External noise level monitoring with the light bar and normal metal detection is not operational. The normal operation continues automatically after one minute or manually with EXIT key. key. "07 NOISE MAXIMUM" The maximum interference level monitoring with numeric display. After a while the display show the measured noise level “NOISE nn *WAIT*” where “nn” is between 0 to 200 and reading 100 is just over alarm level. "08 NOT IN USE" "09 NOT IN USE" "10 NUMER DISPLAY nn" Selects the numeric display (“nn” = 0 - 200) for detection signal. Alternative function for analog light bar display. Reading 100 corresponds the signal just over alarm level. "11 FACT SETTING" Factory settings of the parameters for mid-range performance. Can be used as a base for the final settings, see figure 3-5. "12 ACCESS CODE" Operator can set new access code. The code is a combination of one to five key entries except EXIT key. key. For the factory setting to access code see chapter 4.1.2. "13 COUNTER nn" The passenger counter function can be inhibited ("OFF"). The walking direction can be selected to count up ("DIRECT 1") direction where the transmitter is on the right side or ("DIRECT 2") the transmitter on the left side). The automatic function ("AUTO") defines the walking direction from the first walk, if earlier setting has bee DIRECT 1 or DIRECT 2. If “DECREASE Y” is used, the selected direction counts up (adds) and the opposite direction counts down (subtracts). If “DECREASE N” is selected, the counter counts only up in selected direction and the opposite direction don’t effect to counter reading.

Note, the passenger counter is an otion for the Metor 250. "14 DISPL COUNTS" Displays passenger counter value (“COUNTS nn”). "15 DISPL ALARMS" Displays alarm counter value (“ALARMS nn”).


3-8

"16 CLEAR COUNTS" Clear passenger and alarm counter. "17 DISPL ALARM%" Displays alarm rate percentage (“ALARM%:n” , alarms/ passengers x 100). "18 INPUT CONFIG" Selects the required function to digital input #1 or to input #2, see chapter 4.3.

PARAMETER

SETTING

PG

Detection program

2

SENS

Sensitivity

45

VOL

Audible volume

5

MODE/FREQUENC

Operation frequency

5

MODE/HI SPEED

High speed response

2

MODE/LO SPEED

Low speed response

3

MODE/VOL MIN

Minimum volume

1

MODE/TONE

Audible tone

5

MODE/DISPLAY

Display mode

Light bar

01 FAST RESET

Fast reset

ON

02 RESET TIME

Alarm time in fast reset

0.5 sec

03 AUTO SENS

Number of walks in auto sensitivity

5

04 SENS FLOOR

Lowest zone sensitivity

100%

05 SENS ZONE

Zone sensitivities (all zones)

100%

13 COUNTER

Counter mode, walking direction counting

Auto Decrease no

18 INPUT CONFIG

Digital inputs #1 and #2 function

O FF

Figure 3-5. Factory settings


3-9

3.4 Basic Adjustments Adjustments and Calibration Calibration The Metor 250 is ready for operation after the mechanical installation, connections and adjustments have been completed. The AC line frequency (50/60Hz) setting must be made manually. The adjustments that effect on the performance of the detector should be correctly made to optimize operation in each application. The following adjustments effect on detection sensitivity: -

Prog Progra ram m sett settin ing g sele select ctss the the spec specif ific ic sen sensi siti tivi vity ty ran range ge for for ope opera rati tion on.. Depending on the program, material selectivity, sensitivity range and discrimination is effected. Program should be set according to the requirements of detection sensitivity and discrimination.

-

Sens Sensit itiv ivit ity y adj adjus ustm tmen entt def defin ines es the the siz sizee of of met metal al obje object ct to be detec detecte ted. d. Test Test objects are carried through the gate and the setting is manually made to have the optimum detection.

-

Auto Automa mati ticc sen sensit sitiv ivit ity y adj adjust ustme ment nt sets sets the the sensit sensitiv ivit ity y acc accor ordi ding ng to the the test test object that is carried through the gate during the setting procedure. The adjustment is an alternative way for the manual adjustment.

-

Floo Floorr lev level el sensit sensitiv ivit ity y adj adjus usts ts the the det detec ectio tion n up up or or dow down n in in the the lowe lowest st zone zone.. This adjustment is needed only if the lowest level sensitivity should be changed from the normal sensitivity level.

-

Zone Zone sen sensi siti tivy vy adju adjust stss the the det detec ecti tion on in the the sel selec ecte ted d zon zonee up up or or dow down. n. The The adjustment is used only when some of the eight zones need special sensitivity.

-

Obje Object ct spee speed d res respo pons nsee adj adjus ustm tmen ents ts (Hi (Hi Spee Speed d and and Lo Spee Speed) d) effe effect ct on detection sensitivity when object speed exceeds the normal walking speed.

When the above adjustments are made careful testing with metal objects is recommended to see their influence on operation. The following hints are useful during the testing: -

Use Use you yourr own own meta metall obj objec ects ts to opti optim mize ize the the sett settin ing gs.

-

When When testi testing ng func functio tion, n, carr carry y obje object ctss thr throu ough gh the the detec detecto torr in diff differ eren entt positions and orientations in body.

When the optimum settings have been found, find a suitable size of test object (sensitivity criteria) to check the detection in daily operation.


3 - 10

3.5 Daily Operation Check periodically (for example when switched on, once a week) that -

gate gate asse assemb mbly ly is firm firm (if (if not not,, tig tight hten en the the cro cross ss piec piecee scr screw ews) s),,

-

coil coil pane panels ls are are par paral alle lell (sa (same me dist distan ance ce in bott bottom om as in top) top) and and detection sensitivity is according to the sensitivity criteria (use your test object).


3 - 11

3.6 Description of Detection Programs

Figure 3-6. Metor 250 programming guide Customized program groups are optimized to meet the special customer Requirements. DETECTION HIGH DESCRIPTION PROGRAM DISCRIMINATION PRG 01 USA For US airports demands. PRG 02 USA HD X PRG 03 CAN For Canadian airports demands. PRG 04 CAN HD X PRG 05 GER For German airports demands. PRG 06 GER HD X PRG 07 UKD For British airports demands. PRG 08 UKD HD X PRG 09 USG For US government demands. PRG 10 USG HD X PRG 11 SCA For Scandinavian airports demands. PRG 12 SCA HD X PRG 13 STANDARD General purpose detection program. MATERIAL SENSITIVITY PROGRAMS. PRG 21 PB-LEAD PRG 22 MU-METAL PRG 23 ALLMETALL PRG 24 FE>>>>AL PRG 25 FE>>>AL PRG 26 FE>>AL PRG 27 FE>AL PRG 28 FE=AL PRG 29 FE>AL PRG 30 FE>>AL PRG 31 FE>>>AL PRG 32 FE>>>>AL

Sensitivity for lead. Maximum sensitivity for MU-metal. High sensitivity for all metals. Much more sensitivity for Fe than Al. (Programs from 24 to 32 are compared with Feand Al cylinders with diameter 40mm.)

Much more sensitive for Al than Fe.


3 - 12

3

4

5

6

7

K C O L G

I N I M

5 2 P M

W & S

5

6

7

8

T S E B

R E T R A H C

M D C

R E G N I R R E D

1

2

3

4

M D C

R E G N I R R E D

K C O L G

I N I M

5 2 P M

W & S

3

4

5

6

7

8

R E T R A H C

M D C

R E G N I R R E D

K C O L G

I N I M

5 2 P M

W & S

2

3

4

5

6

7

8

M D C

R E G N I R R E D

K C O L G

I N I M

5 2 P M

W & S

3

4

5

6

7

8

T S E B 1

100 75

T S E B 1

100 75

5 0 50 G 25 P 0

T S E B 1

100 75

6 0 50 G 25 P 0

T S E B 1

100 75

7 0 50 G 25 P 0

T S E B 1

100 75

8 0 50 G 25 P 0

M D C

T S E B 1

R E T R A H C 2

R E T R A H C 2

R E G N I R R E D

C O L G

I N I M

5 2 P M

W & S

3

4

5

6

7

8

M D C

R E G N I R R E D

R E T R A H C

M D C

2

R E T R A H C 2

R E T R A H C 2

3

M D C 3

100

9 75 0 50 G 25 P 0

T S E B 1

100 75

0 1 50 G 25 P 0

T S E B 1

100

1 75 1 50 G 25 P 0

1

5 2 P M

2

75

4 0 50 G 25 P 0

9

I N I M

1

100

3 0 50 G 25 P 0

8

K C O L G

T S E B

100

2 75 0 50 G 25 P 0

W & S

Y M M U D A A F

R E T R A H C

75

1 0 50 G25 P 0

E O J E L T T I L

R E G N I R R E D

100

T S E B 1

R E T R A H C 2

R E T R A H C 2

R E T R A H C 2

M D C 3

M D C 3

M D C 3

4

R E G N I R R E D 4

R E G N I R R E D 4

R E G N I R R E D 4

R E G N I R R E D 4

C O L G

I N I M

5

6

C O L G

I N I M

5

6

K C O L G

I N I M

5

6

5 2 P M 7

5 2 P M 7

5 2 P M 7

W & S 8

W & S 8

W & S

E O J E L T T I L 9

E O J E L T T I L 9

E O J E L T T I L 9

E O J E L T T I L 9

E O J E L T T I L 9

E O J E L T T I L 9

E O J E L T T I L 9

E O J E L T T I L

8

9

K C O L G

I N I M

5 2 P M

W & S

E O J E L T T I L

5

6

7

8

9

K C O L G

I N I M

5 2 P M

W & S

5

6

7

8

E O J E L T T I L 9

Y M M U D A A F 1

Y M M U D A A F 1

Y M M U D A A F 1

Y M M U D A A F 1

Y M M U D A A F 1

Y M M U D A A F 1

Y M M U D A A F 1

Y M M U D A A F 1

Y M M U D A A F 1

Y M M U D A A F 1

Y M M U D 11

Y M M U D 11

Y M M U D 11

Y M M U D 11

Y M M U D 11

Y M M U D 11

Y M M U D 11

Y M M U D 11

Y M M U D 11

Y M M U D 11

Y M M U D 11

Figure 3-7. M250 PG’s / HAND GUNS, sensitivity levels with 100% detection next page


3 - 13

100 75

2 1 50 G25 P 0

T S E B

R E T R A H C

1

2

M D C 3

100 75

3 50 1 25 G 0 P

T S E B 1

100

1 75 2 50 G 25 P 0

T S E B

2

R E T R A H C

1

2

T S E B

R E T R A H C

100

2 75 2 50 G 25 P 0

R E T R A H C

1

2

M D C 3

M D C 3

M D C

3 75 2 50 G 25 P 0

T S E B 1

2

4 2 50 G 25 P 0

T S E B

R E T R A H C

1

2

5 75 2 50 G 25 P 0

T S E B 1

100 75

6 2 50 G 25 P 0

T S E B

R E T R A H C

1

100

7 75 2 50 G 25 P 0

2

T S E B

2

R E T R A H C

1

2

8 2 50 G25 P 0

T S E B 1

2

100

9 75 2 50 G 25 P 0

R E T R A H C

T S E B 1

2

4

R E G N I R R E D

K C O L G 5

C O L G

3

4

M D C

R E G N I R R E D

C O L G

3

4

5

M D C 3

M D C 3

R E G N I R R E D 4

R E G N I R R E D 4

5

C O L G 5

C O L G 5

C O L G 5

M D C

R E G N I R R E D

K C O L G

3

4

5

M D C 3

R E T R A H C

R E G N I R R E D

5

M D C

100 75

4

K C O L G

R E G N I R R E D

100

R E T R A H C

R E G N I R R E D

5

4

100 75

4

K C O L G

3

100

R E T R A H C

R E G N I R R E D

M D C 3

R E G N I R R E D

K C O L G

4

5

R E G N I R R E D 4

K C O L G 5

I N I M 6

I N I M 6

I N I M 6

I N I M 6

I N I M 6

I N I M 6

I N I M 6

I N I M 6

I N I M 6

I N I M 6

I N I M 6

5 2 P M 7

W & S

E O J E L T T I L

8

9

E O J E L T T I L

5 2 P M

W & S

7

8

9

5 2 P M

W & S

E O J E L T T I L

7

8

9

5 2 P M

W & S

E O J E L T T I L

7

8

9

5 2 P M

W & S

7

8

5 2 P M

W & S

7

8

5 2 P M 7

5 2 P M 7

W & S 8

W & S 8

5 2 P M

W & S

7

8

5 2 P M 7

5 2 P M 7

W & S

E O J E L T T I L

Y M M U D A A F 1

Y M M U D A A F 1

Y M M U D A A F 1

Y M M U D A A F 1

Y M M U D A A F

9

E O J E L T T I L

8

9

W & S

E O J E L T T I L

8

9

Y M M U D 11

Y M M U D 11

Y M M U D

Y M M U D

1

11

Y M M U D A A F 1

Y M M U D A A F 1

Y M M U D A A F

9

E O J E L T T I L

11

Y M M U D A A F

9

E O J E L T T I L

Y M M U D

11

9

E O J E L T T I L

11

1

9

E O J E L T T I L

Y M M U D

1

Y M M U D A A F 1

Y M M U D A A F 1

Y M M U D 11

Y M M U D 11

Y M M U D 11

Y M M U D 11

Y M M U D 11

Figure 3-7. M250 PG’s / HAND GUNS, sensitivity levels with 100% detection next page


3 - 14

100 75

0 3 50 G 25 P 0

T S E B 1

100 75

1 3 50 G25 P 0

T S E B 1

100 75

2 3 50 G 25 P 0

T S E B 1

R E T R A H C 2

M D C 3

C O L G

I N I M

5 2 P M

W & S

E O J E L T T I L

4

5

6

7

8

9

Y M M U D

8

9

1

11

5 2 P M

W & S

E O J E L T T I L

Y M M U D A A F

Y M M U D

7

8

9

1

11

5 2 P M

3

4

5

6

7

R E T R A H C

M D C

R E G N I R R E D

C O L G

I N I M

2

3

4

5

6

* Set Setti ting ngs: s: fact factor ory y set setti ting ngs, s, SENS SENS / obj objec ect. t. * Test position: middle of the WTMD. * Object orientation: barrel down, grip right. * Test objects: see bellow

Dimensions, mm (in) Length Hight Width BEST BEST cal.25 pistol (Firearms 114 85 24 Imp.&Esp.Corp,. Miami) (4.49) (3.35) (0.77) CHAR CHARTE TER R CHAR CHARTE TER R cal cal.3 .38 8 rev rev.. OD3 OD382 825S 5S (Cha (Chart rter er 164 106 33 Arms Corp,. Stadford) (6.46) (4.17) (1.30) CDM CDM cal.22 revolver (CDM Inc,. New 155 92 30 York) (6.10) (3.62) (1.18) DERRINGER DERRINGER ca cal.38, MP MP-7 (A (Am. 123 83 31 Derringer Corp. Waco, Texas) (4.84) (3.27) (1.22) GLOCK GLOCK cal.9*19 cal pistol (Glock 204 135 29 Austria) (8.03) (5.31) (1.14) MINI MINI REVOLVER cal.22 (North Am. 100 59 20 Arms Corp. Spanish Fork) (3.94) (2.32) (0.79) MP-25 MP-25 cal. 25 pistol (Raven Arms 121 80 22 Industry, Cal.) (4.76) (3.15) (0.87) S&W Smith & Wesson cal.22 pistol M.2214 156 110 30 (Smith & Wesson) (6.14) (4.33) (1.18) LITLE JO JOE LITLE JO JOE ca cal.6mm si signal re revolver 106 61 22 (Röhm GmbH) (4.17) (2.40) (0.87) FAAFAA- DYMMY GUN operational test 104 51 25 DYMMY Object (specified by FAA, Federal (4.09) (2.01) (0.98) Aviation Administration) DYMMY DYMMY GUN operational tes test objec ject 135 65 30 (Rapiscan) (5.31) (2.56) (1.18)

Name of gun (manufacturer)

Weight Material g (lb.) 350 Steel (0.77) 480 Steel (1.46) 260 Steel (0.57) 230 Aluminium (0.51) 673 Plastic, (1.48) Steel 130 Stainless (0.29) steel 420 Zinc alloy (0.92) 447 Aluminium, (0.98) steel 139 Steel (0.31) 211 Steel (0.47)

300 (0.66)

Figure 3-7. Metor 250 PG’s / HAND GUNS, sensitivity levels with 100% detection


11

W & S

I N I M

2

1

Y M M U D

Y M M U D A A F

C O L G

M D C

Y M M U D A A F

E O J E L T T I L

R E G N I R R E D

R E T R A H C

TEST TEST CONDI ONDIT TIONS IONS

Ref.

R E G N I R R E D

Steel

3 - 15

PG01 PG02 PG03 PG04 PG05 PG06 PG07 PG08 PG09 PG10 PG11 PG12 PG13 PG21 PG22 PG23 PG24 PG25 PG26 PG27 PG28 PG29 PG30 PG31 PG32 FE

AISI316

AL

PB

Figure 3-8. Metor 250 PG’s /metal cylinder, relative detection capability with 100% detection Next page…


3 - 16

NOTES!

TEST CONDITIONS: -

Test objects metal cylinders (dia=length): steel (Fe37), stainless steel (AISI 316), aluminun with lead Test place: middle of the WTMD Test set setup: MELS, MCLS Settings: SE/90, factiry settings.

Figure 3-8. Metor 250 PG’s /metal cylinder, relative detection capability with 100% detection


SECTION 4

4 OPTIONAL FUNCTIONS S4-250_230.DOC

4-1

SECTION 4 OPTIONAL FUNCTIONS 4.1 Remote Control Operations 4.1.1 Control Unit Learning The electronics has a coding switch in the MSPU board for control unit learning and the factory settings of access code. The coding switch no. 1 is used to learn that control unit to the detector. The learning procedure is the following: -

Put th the MS MSPU coding sw switch tch no no.1 to to ON ON po position. Press an any key from the control unit. The The det detec ecto torr giv gives es an audi audibl blee sig signa nall ("b ("bee eep" p")) whe when n the the lear learni ning ng is fini finish shed ed.. Put the coding switch to OFF position. NOTE!

If the coding switch is in ON position during the operation of the detector, any Metor 250 control unit is operational.

4.1.2 Factory Setting of Access Code The factory setting for the access code is keys "1", "2" and "3". The access code can be changed by operator to any from 1 to 5 key code except the "EXIT" cannot be used. If the code is changed and the operator does not remember remember the new code, he can use the MSPU coding switch no. 2 to make factory settings. The procedure goes as following: -

Put Put the the MPSU MPSU codi coding ng swit switch ch no.2 no.2 to ON and and aga again in OFF OFF pos posit itio ion. n. NOTE! If the coding switch is in ON position during the operation of detector, any settings cannot cannot be done.

MSPU board Swit Switch ch posi positi tion ons: s: -> = ON <-=OFF

Swit Switch ch numb number er 1=remote control learning 2=access code of factory settings

Figure 4-1. The coding switch from remote control operations


4-2

4.2 Multiple Array Operation Multiple array operation is used when two or more Metor 250 operate close each other. Depending on the sensitivity, detection program and distance between archways, the specific operation frequencies are needed to use to prevent the possible mutual interferences in devices. The operation frequency is probably needed to set to different value in each Metor 250, if distance to nearby detector is 10m (33ft) or less. The minimum recommended distance between the archways is 0.5m - 1.0m (20in - 40in). In practice the distance requiring the special operation frequencies is best determine experimentally case by case as well as the best frequency combination. The operation frequency is selected with mode settings, see chapter 3.3. Frequencies F1 to F3 are recommanded settings to use in multiple array operation.


4-3

4.3 Digital Input Functions The Metor 250 has selectable functions for two digital input signals (since software version 1.3). These inputs are configured for the operations with the function setting in control unit. The function is controlled with a normally normally open switch by closing the contact. For the settings see 3.3. The selectable function are: -

Tamper Alarm Alarm Inhibit Manual Alarm

4.3.1 Tamper Alarm The tamper alarm gives an audible alarm and a “LID OPEN!!” message on the display when the bottom lid of the cross piece is opened. That will prevent any unauthorized access to the electronics and to the connections of the Metor 250. The operation is controlled with the optional Tamper Switch installed inside the cross piece and connected to input #1.

4.3.2 Alarm Inhibit The alarm inhibition prevents the operation of the alarm outputs and show the message “ALARM OFF” on the display. The operation can be used to prevent the spurious alarms caused by external moving metals or metals passing the gate and they are not needed to be detected.

4.3.3 Manual Alarm The manual alarm trigger the audible and the visual alarm with a manual control. The function can be used to activate the hand search for the person passing the gate.

Digital input connections

MIOU-unit Figure 4-2. Metor 250 digital input connections


4-4

4.4 Relay Output Control The Metor 250 has an alarm relay to control external devices. For example, it can be used to monitor the alarms by controlling external audible and lamp signals. The relay is voltage free change over contact with fuse protection (T2A) and screw terminal/plug-in connector in the electronics box.

MIOU-unit

Relay connection

Figure 4-3. Relay connection


4-5

4.5 Accessories The Metor 250 has the following optional accessories which don’t belong to the standard setup and they can be ordered separately. MetorNet MNES 5018, part no. 8100 080 The MetorNet is a PC-based monitoring and control system for the Metor archways. The network can consist of up to 99 gates with 1.2 km (0.7 miles) maximum distance between two operating detector. Battery Back up, MBBS 1794, part no. 4100 820 Battery back up is used to guarantee the uninterrupted operation for 2 hours in case of mains voltage breakdown. Remote Display Unit MRDU 1793, part no. 4100 919 Remote display is movable display and alarm unit with standby/alarm/zone alarm lights and adjustable audible alarm. The display can be attached to the Metor 250 gate or outside. The standard cable length is 1 m (3.3 ft) and the maximum length is 60 m (196 ft). M200 Gate Wheel Set, part no. 4101 214 The Gate Wheel Set is used to make the short distance transportation of Metor gate easier. The gate is placed over the wheel set and moved from the one place to another by pushing pushing the gate. M200 Tamper Switch, part no. 4101 241 Tamper switch is used to generate alarm, if the cross piece lid is opened during operation. This gives improved security to tamper proofness in addition to the key operating lock of the cross piece lid and the internal slide latch for the remote control lid. Passenger Counter, part no. 4100 349 The passenger counter is used to count number of people passing the gate.


SECTION 5

5 MAINTENANCE S5-250_230.DOC

5-1

SECTION 5 MAINTENANCE 5.1 Fault Messages

Figure 5-1.

M200 Error messages, causes and corrective actions (sw v.1.2)

ERROR NUMBER & MESSAGE 1 ZONE 1 2 ZONE 2 3 ZONE 3 4 ZONE 4 5 ZONE 5 6 ZONE 6 7 ZONE 7 8 ZONE 8 9 ZONES 10 ALLZONE

POSSIBLE CAUSE

CORRECTIVE ACTION

Coil cable(s) poorly connected or faulty

Check connections or replace cable(s)

Transmitter unit (MTXU) poorly connected or faulty

Check connection or replace unit

Receiver unit (MRXU) poorly connected or faulty

Check connection or replace unit

Coil panel(s) faulty

Replace coil panel(s)

Program parameter(s) out of range

Turn M200 off and start again NOTE : after this message sensitivity is set to maximum

If error occurs in despite of the action described above, memory device is faulty

Replace signal processor unit (MSPU)

12 fMEMORY 13 sMEMORY 14 nMEMORY 15 iMEMORY

Memory device is faulty

Replace signal processor unit (MSPU)

16 ASIC1 17 ASIC2 18 ASICsel

Receiver unit faulty

Replace unit (MRXU)

In case of ASICsel, I/O-unit can faulty

Replace unit (MIOU)

Fault in signal processor unit

Replace unit (MSPU)

19 WATCHDG


Replace unit (MSPU)

20 L DISPL 21 R DISPL

Display unit is faulty

Replace display unit on mother board unit (MMBU)

Motherboard unit is faulty

Replace unit (MMBU)


Replace unit (MSPU)

11 PARAMET

22 TIMER


5-2

23 DynZONE1 24 DynZONE2 25 DynZONE3 26 DynZONE4 27 DynZONE5 28 DynZONE6 29 DynZONE7 30 DynZONE8 31 DynZONES 32 DynAllZs

Large metal item near the gate

Move large metal item further

distance on the floor level between TX- and RX-coils changed

Set right distance

33 LOW BAT

Battery voltage too low

Receiver unit (MRXU) faulty Replace unit Transmitter unit (MTXU) faulty Replace unit Turn main voltage on to charge the battery Replace battery

34 IRQA

I/O-unit poorly connected

Check connection

I/O-unit faulty

Replace unit

Receiver unit poorly connected

Check connection

Receiver unit faulty

Replace unit


APPENDIX A

1-1

AUTOMATIC SENSITIVITY CALIBRATION

Step Steps: s:

(Plea Please se read read com complet pletel ely y bef befor oree act actu ually ally doin doing g th this cal calib ibra rati tion on.) .) 1. 2. 3. 4. 5. 6. 7. 8. 9.

10. 11. 12. 13. 14.

Ente Enterr the the code code to acce access ss the the set set-u -up p mod modee… 1 2 3 is the factory setting. The display should read “set” on the right. Hit the the prog progra ram m but butto ton n to dis displ play ay the the cur curre rent nt pro progr gram am num numbe ber. r. If thi thiss is not not the the curr curren entt prog progra ram, m, cha chang ngee it usi using ng the the arr arrow ow key keys. s. Then Then press press the the Fun Funct ctio ion n key key.. The The disp displa lay y shou should ld read read 01 fast reset. Use Use the the arro arrow w keys keys agai again, n, go to 03 auto sens . Then Then hit hit the the Star Startt key. key. At this this point, point, you will will be asked asked for for the number number of walks. Use Use the the arro arrows ws keys keys to set set thi thiss to to 12 12. Then hit Start. *wait *wait should then be displayed. You are going to walk through 12 times with your test object(s) (for example, a test gun or knife). When walking through you need to hold the test object at 4 different heights and in 3 different orientations at each height. These heights are head level, chest level, waist level and ankle level. (Note that these objects should always be in the center of the detector from left to right). The orientation of the object refers to its position with the longest length from top to bottom, right to left, and front to back. At the the sound sound of the the beep beep,, walk walk thro through ugh the detect detector. or. You will will do this this 12 times. After After the the 12th 12th time, time, the sens sensiti itivity vity will will be disp display layed. ed. This This is the the optim optimum um sensitivity for the test object using the program that you have selected. Hit the the Exit Exit button button unti untill the mach machine ine is is back back in norma normall operat operation ion mode mode.. Retest Retest the Metor Metor 250 by walk walking ing throug through h with with and and without without the object object(s) (s).. If the unit operates properly, you have completed the calibration procedures. If the follow following ing are occurr occurring ing,, plea please se cont continu inue: e: a. dete detect ctss false falsely, ly, fir first st adju adjust st the the sensit sensitiv ivit ity y down down b. does not detect enough, adjust sensitivity up c. dete detect ctss in a cert certai ain n area area fals falsel ely y or not not eno enoug ugh. h. 1. enter 1 2 3 2. hit Function button 3. go to 05 zone sens 4. hit Start 5. Adjust the zone percentage up and down for each zone to have it detect more or less in that specific zone, without affecting the overall sensitivity.

APPENDIX A APPA-250_230.DOC

APPENDIX B

1-1

SERVICE REPORT PROCEDURE

Why service reporting?

Rapiscan wants to offer high quality and reliable product to user. To support this the reliable information concerning service activities and problems is needed also from the field. This is done with service reporting which makes it possible to specify cases clearly and file them for further use. The information in the reporting is the basis to our quality control to find problematic areas and to start corrective actions in time. Also, it is the way to give to user information about the taken actions from solved problems. We ask your cooperation in our efforts to improve the quality of our products by using the reporting procedure. Service report procedure

The reporting is done by using the multicopy form. In the form the first one is the customer copy (white), the second one is for technical service and marketing (blue), the third one is for quality control (red) and the fourth one is service engineer's copy (yellow). The following principles are used in the reporting: -

Guar Guaran ante teee requ reques estt can not not be han handl dled ed,, if ser servi vice ce rep repor ortt is miss missin ing. g.

-

In case case faulty faulty unit unitss are are sent sent to to us for repair repair,, servi service ce repo report rt with with the first first three three copies must be enclosed and filled with the information about fault symptoms. The customer copy is returned with repaired unit completed with repair data.

-

In case case the fault fault is is repai repaired red in the the field field by by user user or Meto Metorr repr represen esentati tative ve the the second and the third copies are sent to factory.

-

All the faults faults or declam declamatio ations ns which which genera generates tes servic servicee acti activit vities ies due to hardware fault, but also user mistakes or application problems, should be reported.

-

The servic servicee repo report rt forms forms are availa available ble from from the the factor factory y and and they they will will be mailed to you when we are informed from the need. need.

See contact information on the font of manual to address our copies.

APPENDIX B APPB-250_230.DOC

Metor 250 Installation & Operating Manual (2)

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