SADARA MIXED FEED CRACKER PROJECT METHOD METH OD STATEM STATEMENT ENT FOR INSTRUME INST RUMENT NT CABLE INSTALLATION
(FOR INSTRUMENTATION WORKS)
Document No. A554-E-103-I-!EN-DO-00" Revision:
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Issue #urpose$
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This document contains technical information that may be subject to the export control regulations of the United States States and/or other jurisdictions. jurisdictions. It may not be exported exported or re-exported re-exported except as authorized under applicable U.S. or other export control regulations.
Contains Confidential Information of S!" #$%e 1 o& 1'
SADARA Mixed Feed Cra!er 045
Do"#en$ %o: A&&'(E(103(IC()E%(DOC(
Do"#en$ Ti$*e: 6ethod Statement 0or Instrument Cable Installation P"r+ose: IFA
S,MMAR- OF DOC,ME%T RE.ISIO%S Rev/ %o/
Da$e Revised
0
1 FE 13
Se$ion Revised
Revision Desri+$ion In*t*$+ I,,ue
Contains Confidential Information of S!" #$%e ' o& 1'
Revision: 0 Iss"e
SADARA Mixed Feed Cra!er 045
Do"#en$ %o: A&&'(E(103(IC()E%(DOC(
Do"#en$ Ti$*e: 6ethod Statement 0or Instrument Cable Installation P"r+ose: IFA
Revision: 0 Iss"e
Table of Contents
Section
Topic
.4
#urpose 77777777777777777777777777777. 8
9.4
Scope 777777777777777777777777777777. 8
3.4
"esponsibilities 77777777777777777777777777. 8
8.4
"eferences 777777777.7777777777777777777. 8
:.4
!efinitions 777777777.7777777777777777777. :
5.4
6ethod of #reparation 777777777.7.7777777777.77. :
;.4
Safety "e
=.4
+ / +C "e
.4
#rocedure 777777777.77777.7777777777.7777. ;
Contains Confidential Information of S!" #$%e 3 o& 1'
SADARA Mixed Feed Cra!er 045
Do"#en$ %o: A&&'(E(103(IC()E%(DOC(
Do"#en$ Ti$*e: 6ethod Statement 0or Instrument Cable Installation P"r+ose: IFA
1.0
Revision: 0 Iss"e
PURPOSE: The purpose of this procedure is to ensure that all works regarding Instrument Cable Installation (direct-buried & above ground) for Instrumentation Works shall be done in accordance with the S!" standards and all other applicable international codes and standards#
2.0
SCOPE: The scope covers the steps to be followed of the Instrument Cable Installation (direct-buried & above ground) for Instrumentations intended for permanent installation in the plant# !$%I and IC shall ensure that the Construction method of procedures is adhered to the S!" Standards with reference to S!" specifications#
3.0
RESPONSIBILITIES: The !$%I Instrumentation Construction anager is responsible to plan and schedule activities for the installation e'ecution in co-ordination with client personnel# It is the responsibilit of the materials personnel to receive & visuall inspect cable in the cable drums that was delivered on the site before handing them over to S!" Instrument !ept# and shall be responsible for the safekeeping and preservation# It is the responsibilit of the Instrument *C inspector to carr out inspection+ meggering and other related inspection as per IT,+ check the phsical condition of the cable in the cable drums before installation# n damages found must be reported immediatel#
4.0
REFERENCES: A554-O-#R!-I-!EN-OD-003
SADARA In,tument $,*, o& De,*%n
!"A-000'-00
DOW !+o/$+ In,tument Am*n*,t$t*e !u*e+*ne
!"A-0041-00
DOW !+o/$+ In,tument 2o/ Sec*&*c$t*on M$,te D*ct*on$
!-0305-01 to !-0305-03
DOW !+o/$+ De,*%n $n In,t$++$t*on o& $/+e,
!-0316-01
DOW !+o/$+ M*n*mum en*n% R$** o& $/+e, Contains Confidential Information of S!" #$%e 4 o& 1'
SADARA Mixed Feed Cra!er 045
Do"#en$ %o: A&&'(E(103(IC()E%(DOC(
Do"#en$ Ti$*e: 6ethod Statement 0or Instrument Cable Installation P"r+ose: IFA
5.0
Revision: 0 Iss"e
!-035-0' to !-035-0"
DOW !+o/$+ $/+e Route M$7e S,tem,
.C-/0.1-/2 DEFINITIONS:
3 !4W lobal Cable 5acket "epair ,rocedure
Direct Burial Eca!e" Ca#le - one or more cables installed in a trench e'cavated in the earth+ with no specific configuration for multiple cables and encased in various fill medium# Direct Burial Ca#le Ba$ - an installation of several cables placed in trench e'cavated in the earth arranged in a specific configuration# 6arious tpes of fill medium ma be used for encasement# Ca#le Trec% - an installation of several cables placed in a concrete enclosure located below grade# The enclosure ma be preformed or poured in place+ with a removable cover#
&.0
'ET(OD OF PREP)R)TION: 7#1)
The Instrument Construction anager 8or Superintendent shall plan and schedule activities for the installation of the cables in co-ordination with echanical Construction anager8Superintended#
7#9)
Instrument cables are sub:ect to inspection and witness b the client#
7#2)
;orms+ procedures and sign off sheets for activit shall be prepared and submitted for review and approval of the client prior to beginning of an activit#
7#0)
vailabilit of e
7#=)
>ecessar clearances shall be taken from other group+ (like piping and structural group) before proceeding with the Cable works to avoid an overlapping8interference of work e'ecutions#
7#7)
The Safet Work ,ermit shall be prepared based on the schedule of field cable laing activities+ or in a dail base activities#
7#.)
$nsure that all work8activit are in full compliance with S!" Standards and approved S!" ,ro:ect Specifications#
Contains Confidential Information of S!" #$%e 5 o& 1'
SADARA Mixed Feed Cra!er 045
Do"#en$ %o: A&&'(E(103(IC()E%(DOC(
Do"#en$ Ti$*e: 6ethod Statement 0or Instrument Cable Installation P"r+ose: IFA
*.0
Revision: 0 Iss"e
7#?)
Work shall be done according to the approved I;C# Technical
7#@)
$nsure that all cable routing+ elevation+ and other reference approved I;C shall be follow#
S)FET+ RE,UIRE'ENTS: .#1) Safe work permit re
-.0
,),C RE,UIRE'ENTS: ?#1)
The *ualit Control ,rogram shall be as per !$%I ,ro:ect ,rocedure+ S!" IA$! ;$$! C"CB$"S ,ro:ect ,rocedure in con:unction with the S!" $ngineering Standard# The detailed inspection stages and methods shall be as per the pproved Inspection and Test ,lan#
?#9)
,rior to commencing the installation work+ the Cable in the cable drum shall be inspected visuall for an damages during the transportation#
?#2)
ll installed instrument cables shall be inspected for elevation and routing as per the I;C drawings#
Contains Confidential Information of S!" #$%e " o& 1'
SADARA Mixed Feed Cra!er 045
Do"#en$ %o: A&&'(E(103(IC()E%(DOC(
Do"#en$ Ti$*e: 6ethod Statement 0or Instrument Cable Installation P"r+ose: IFA
?#0)
Inspection and test plan must be submitted ahead of time for ,T & !$%I approval#
?#=)
ll ";Is shall be submitted 90 hours ahead of scheduled date of inspection#
?#7)
ll relevant attachments including I;C !rawing must be attached on all submitted ";Is# Work e'ecution+ material approval and testing shall be monitored witnessed and recorded on documents in accordance to the inspection list+ *C form given b applicable IT, cable installation and support installation#
?#.)
?#?)
Instrument inspector shall carefull check against I;C drawing and workmanship for the following items3 a#) b#) c#) d#) e#) f#) g#)
?#@)
/.0
Revision: 0 Iss"e
Check Check Check Check Check Check Check
for correct routing# the correct cable siDe and materials specification# for proper cable pulling procedures# for Cable Scheduling# for cable twisting and cable outer sheath# for cable dressing# for cable I!8marking or identification tag for references#
*C Instrument Inspector shall verif+ the manufacturers certificate that the cable complies with the compan standard#
cable
PROCEDURES: /.1
(a"li
$ver Item delivered shall be inspected to ensure compliance to specification+ cable data sheet & free from damages# 4ffloading shall be in responsible & Safe anner#
/.2
I!!ue Dcuet a" Drai! $nsure receipt of all related documents and I;C drawings from the client before proceeding with transportation & installation#
/.3
I!tallati I!truetati Ca#le @#2#1) 6erif the cable if it is alread meggered and continuit check inspection on reel prior to start of cable pulling# @#2#9)
$nsure correct I;C and reference as-built drawings are available prior to commencement of an work# Contains Confidential Information of S!" #$%e o& 1'
SADARA Mixed Feed Cra!er 045
Do"#en$ %o: A&&'(E(103(IC()E%(DOC(
Do"#en$ Ti$*e: 6ethod Statement 0or Instrument Cable Installation P"r+ose: IFA
Revision: 0 Iss"e
@#2#2) Confirm material siDe8tpe and
Cable with damage to conductor+ insulation or shield shall be removed and replaced#
@#2#1/) Fefore uncoiling the cable+ cables shall be loaded on the drum cable rollers shall be used while cable pulling# The cable spool and drum roller must be barricaded with safet signs to warn anbod about the activit# @#2#11) !irection of cable routing shall be properl defined and the area between drum and manhole shall be clear of debris to avoid wear and tear to the cable# @#2#19) "emove bo' covers+ manhole cover and e
SADARA Mixed Feed Cra!er 045
Do"#en$ %o: A&&'(E(103(IC()E%(DOC(
Do"#en$ Ti$*e: 6ethod Statement 0or Instrument Cable Installation P"r+ose: IFA
Revision: 0 Iss"e
loss on the events should pulling be stopped in the middle of a conduit# @#2#17) Care shall be taken not to strain+ twist+ entangle or undesirabl stretch the cable# bsolutel avoid twisting during cable pulling# @#2#1.) Cables and wires shall not be spliced into the conduit fittings# ll cable cut ends must be insulated with electrical tape to protect from dirt+ dust and e'ploded strands# @#2#1?) $'posed cables entering e
Contains Confidential Information of S!" #$%e o& 1'
SADARA Mixed Feed Cra!er 045
Do"#en$ %o: A&&'(E(103(IC()E%(DOC(
Do"#en$ Ti$*e: 6ethod Statement 0or Instrument Cable Installation P"r+ose: IFA
Revision: 0 Iss"e
@#2#9?) Wiring shall be identified b the use of permanent embossed wire markers of heat shrinkable# Wrap around rigid snap-on or adhesive tpe markers are not permitted+ all wiring shall be tagged at each end# @#2#9@) Cable tags installed at ever 1? meters of interval & each turning point# @#2#2/) fter completion of cabling works the cable tras which installed outdoor must be installed for ade
/.4
Cable insulation shall be protected#
Ca#le Reair Prce"ure
E6te!i7e r l uter 8ac$eti!ulati "aae reair u!i ra aru" %eat !%ri$! Reair (eat S%ri$ )licati Ca#le E6ale 'aterial! 4uter 5acket "epair Code F3 28c 7// 6 power "achem heat shrink G multi-conductor cables Code $H03 90 ," FS (this product does G single conductor power instrument not have a voltage rating) that also have primar Code C3 . conductor 19 insulation control "achem heat shrink C"S G armoured cables Code J-93 18c 1= k6 shielded power Code CFT3 T$CB 28c power armoured ,rimar Insulation "epair Code -.+ C-=3 18c 7// 6 "achem heat shrink C"S on 1 k6 or less cables power ,rimar Insulation "epair ni'ter =>-1/113 18c 9 k6 on 9 k6 or less and fle'ible fle'ible diesel-locomotive "achem heat shrink "S cables power cable •
•
Sall crac$! a" ir 8ac$eti!ulati "aae reair u!i tae! )licati
4uter 5acket "epair for multiconductor cables
Ca#le E6ale Code F3 28c 7// 6 pwr Code $13 1 ," instrument Code C3 .8c 19 control
Reair (eat S%ri$ 'aterial! Scotch /710. or /710@ sealant tape (applied in one overlapping laer) G These tapes have an ?/KC ma' temperature rating# G Scotch 991/ tape is also
Contains Confidential Information of S!" #$%e 10 o& 1'
SADARA Mixed Feed Cra!er 045
Do"#en$ %o: A&&'(E(103(IC()E%(DOC(
Do"#en$ Ti$*e: 6ethod Statement 0or Instrument Cable Installation P"r+ose: IFA
acceptable Scotch 999? mastic tape (one overlapping laer)
,rimar Insulation "epair on 1 k6 or less cables Code -.+ C-=3 18c 7// 6 power 4uter 5acket "epair on medium voltage power cables
Revision: 0 Iss"e
Code J-13 18c 1= k6 shielded power
Scotch 22L or ?? electrical tape (three half-lapped laers) Scotchkote electrical coating (coat the ends of the tape to prevent unraveling)
Prce"ure:
/.5
/.4.1
When repairing primar insulation on an cables+ electricall clear and tag out cables prior to proceeding#
/.4.2
Clean the damaged area and 9 in (=/ mm) M0 in (1// mm) for wraparoundsN on either side of the damaged area with a clean rag and 2 17-2/2 or 2 17-2/= or similar cable cleaner#
/.4.3
ppl the repair materials in accordance with the manufacturers instructions# When using tapes also follow the instructions in the table above#
Ca#le Rute 'ar$er S9!te /.5.1
U"erru" Ca#le! a"r Duct Ba$ I!tallati
/.5.1.1 arkers shall be placed at ever 2/ meters (1// ft#)+ at ever change of direction+ at all crossings and within 2 meters (1/ ft#) of manholes# /.5.1.2 arkers shall be place at the center of the duct bank run or cable trench# /.5.1.3 arkers shall include voltage sstem for underground cables# /.5.2
Steel Ca#le Rute 'ar$er!
@#=#9#1 Cable route markers shall be installed at ever place where the direction of the trench modified# The distance between markers ma not e'ceed to 2/ meters#
Contains Confidential Information of S!" #$%e 11 o& 1'
SADARA Mixed Feed Cra!er 045
Do"#en$ %o: A&&'(E(103(IC()E%(DOC(
Do"#en$ Ti$*e: 6ethod Statement 0or Instrument Cable Installation P"r+ose: IFA
Revision: 0 Iss"e
@#=#9#9 arkers shall be installed in a non-traffic right of was and non-corrosive soil conditions#
/.5.3
Ccrete Ca#le Rute 'ar$er!
@#=#2#1 Cable route markers shall be installed at ever place where the direction of the trench modified# The distance between markers ma not e'ceed to 2/ meters# @#=#2#9 !istance between most outer cable in the trench to the marker post shall be a minimum of 2//mm# @#=#2#2 ;or trench with one or two cables+ place markers on north and east side of the cables#
/.&
@#=#2#0 arkers shall be installed in vehicle traffic areas and8or in corrosive soil conditions# Receit a" I!ecti @#7#1) When the cable is received shall be e'amine inspected to ensure that it is free from an phsical defects or damages and conduct visual inspection as re
Contains Confidential Information of S!" #$%e 1' o& 1'
