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FUNDAMENTOS DEL MECANIZADO
MECÁNICA DEL CORTE
Objetivos Conocer
los principios básicos de la formación de la viruta y su influencia en las fuerzas de corte y el desgaste de la herramienta
Introducir
el mecanizado de alta velocidad
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MECÁNICA DEL CORTE
Corte ortogonal vs corte oblicuo.
Mecánica de formación de viruta
Cinemática y Dinámica del corte ortogonal.
Balance energético en el mecanizado.
Desgaste de herramienta.
Refrigeración y lubricación.
Tipos de viruta.
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Mecánica del corte
Corte ortogonal vs Corte oblicuo Corte ortogonal
El filo de la herramienta (OF) es perpendicular a velocidad de corte (v).
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Mecánica de formación de viruta en corte ortogonal
Modelos de formación de la viruta
Z
MODELO DE
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Mecánica de formación de viruta en corte ortogonal
Parámetros geométricos
Ángulo de cizallamiento,
Formado por el plano de cizallamiento con la superficie a mecanizar. Depende de: material de pieza y conds de corte.
Formación de viruta: proceso de deformación plástica. Disminuye la longitud y aumenta el
espesor de la viruta.
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Mecánica de formación de viruta en corte ortogonal
Parámetros geométricos
Factor de recalcado, (
c)
ζ es la relación entre la long de viruta formada y la del mat. equivalente
(o espesor no deformado y espesor de viruta tras el corte):
ζ =
l v l m
=
h e
=
OA. senφ OA. cos(φ − γ )
≤1
(entre 0.2 y 1)
↑ e ↓ζ ↑ deformación
Relación entre factor de recalcado y ángulo de cizallamiento: (entre 10 y 60º)
tg φ =
ζ . cos γ 1 − ζ . senγ
Factores influyentes:
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Mecánica de formación de viruta en corte ortogonal
Parámetros geométricos
Deformación,
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Mecánica de formación de viruta en corte ortogonal
Longitud de contacto de la viruta Cuando dejen de actuar sobre la viruta esfuerzos de compresión comp resión normales
a la cara de desprendimiento ⇒ no habrá contacto con la herramienta. Longitud de contacto de la viruta con la herramienta:
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Mecánica del corte
Viruta en el Corte Oblicuo La viruta no fluye sobre la cara de desprendimiento de la hrrta en dirección
perpendicular al filo
⇒ forma un ángulo η con la normal.
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Corte ortogonal y oblicuo
Sección de la viruta
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Corte ortogonal y oblicuo
Sección de la viruta mat. no arrancado → necesidad de filo secundario
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Mecánica del corte
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Mecánica del corte
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Mecánica del corte
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Dinámica del corte
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Dinámica del corte
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Mecánica del corte
Mecanizado Alta Velocidad (MAV o HSM)
Definición: optimización del mecanizado con las limitaciones limitacio nes existentes
pieza/material/máquina-herramienta. Puede suponer mecanizar a velocidades de corte entre 5 y 10 veces superiores a las que se utilizan de manera convencional “para cada material”. (no implica necesariamente ↑↑ rpm)
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Mecánica del corte
Mecanizado Alta Velocidad (MAV o HSM)
HSM como proceso diferenciado :
Fenómenos físicos asociados al corte: mats responden a la hipótesis de Salomon
Fenómenos difusión asociados al desgaste desgaste de hrrta: capas de recubrimiento contra
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Mecánica del corte
Mecanizado Alta Velocidad (MAV o HSM)
Efectos del incremento de vc: Mat. dúctil: zona de deformación primaria tiende al plano de cizallamiento, de forma
que ↑ φ ⇒ ↑ ζ ⇒ ↓ deformación ⇒ ↓ Fc
↓ µ entre viruta y hrrta
Desaparece filo recrecido
⇒ ↑ calidad superficial
Casi la totalidad del calor se evacua por la viruta
↑ Frecuencia de excitación dinámica ⇒ alejada de frecuencia crítica de M-H.
Consecuencias:
Mayores gastos de inversión
: formación,
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Mecánica del corte
Mecanizado Alta Velocidad (MAV o HSM)
Campos de aplicación (Solución no general )
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