Mazatrol Fusion 640M Pro 640MT Pro Connection and Maintenance BNP-B2303engb

MITSUBISHI MA ZA T R O L FUS FUS ION ION 640M Pro 640M 64 0MT T P ro

CONNECTION AND MAINTENANCE MANUAL

Precautions for Safety • Always @ read the specifications issued by the machine maker, this manual, related manuals and enclosed documents

before starting installation, operation, programming, maintenance or inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of this numerical controller before using the unit. This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".

DANGER

When there is a great risk that the user could be subject to fatalities or serious injuries if handling is mistaken. When the user could be subject to fatalities or serious injuries if handling is mistaken. When the user could be subject to injuries or when physical damage could occur if handling is mistaken.

Note that even if the items is ranked as " CAUTION", incorrect handling handling could lead to serious results. Important information is described in all cases, so please observe the items.

DANGER Not applicable in this manual.

WARNING 1. Items related to prevention of electric shocks

Do not operate the switches with wet hands, as this may lead to electric shocks. Do not damage, apply excessive stress, place heavy things on or sandwich the cables, as this may lead to electric shocks.

CAUTION 1. Items related to noise

Always treat the shield cables indicated in this manual with grounding measures such as cable clamps. !

Separate the signal wire from the drive line/power line when wiring.

2. Items related to installation

Install the control unit and keyboard unit on noncombustible material. Installation directly on or near combustible material may lead to fires. ! !

Always observe the installation direction. Do not install or operate a control unit, keyboard unit or display unit that is damaged or that have missing parts.

CAUTION

!

Do not allow conductive foreign matter such as screws or metal chips or combustible foreign matter such as oil enter the control unit, keyboard unit and display unit.

!

The control unit, keyboard unit and display unit are precision devices so do not drop or apply strong impacts on them.

!

Do not install the keyboard unit and display unit where it may be subject to cutting oil.

3. Items related to connection

Do not supply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage. Incorrect connections may damage the devices, so connect the cables to the specified connectors. !

When using an inductive load such as relays, always connect a diode in parallel to the load as a noise measure.

!

When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to suppress rush currents. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect the printed circuit boards. When using an RS-232-C device as a peripheral devices, caution will be required when connecting and disconnecting the connector.Always use a double-OFF type AC power supply switch on the device side, and connect/disconnect the connector with the AC power supply on the device side OFF. RS232C NC unit

Switch

AC socket

Device

4. Items related to Hard Disk Drive !

Hard Disk Drive is built in this product. Do not drop and do not give a strong impact to the product because the hard disk drive is a precise device.

!

The hard disk drive has a useful life. Please exchange the hard disk drive before end of the life.

!

Please make a backup of the customer's files which is saved in the hard disk drive.At the breakdown of the hard disk drive, although Mitsubishi provides exchange service of the hard disk drive, Mitsubishi does not guarantee a customer's files which is saved in the hard disk drive. And Mitsubishi does not assume the responsibility concerning the damage caused by having damaged the hard disk drive.

5. Items related to Battery !

If the battery low warning is issued, save the machining programs, tool data and parameters in the input/output device, and then replace the battery.

!

Do not short circuit, charge overheat, incinerate or disassemble the battery.

!

Dispose of spent batteries according to local laws.

CONTENTS CHA P T E R 1 OUT L INE

1 -1

CHAPTER 2 CONFIGURATION CONFIGURATION 2 .1 Syste m Co n fi g u ra ti o n 2 .2 L i st o f Co n fi g u ra ti o n Un i ts 2 .2 .1 Un i ts fo r M 6 4 0 M Pro 2 .2 .2 Un i ts fo r M 6 4 0 M T P ro 2 .2 .3 Co m m o n Un i ts fo r M 6 4 0 M P ro a n d M 6 4 0 M T P ro 2 .3 In te rn a l S yste m Di a g ra m

2-1 2 -1 2 -2 2 -2 2 -3 2 -4 2 -5

CHAPTER 3 INSTALLA TION 3.1 General Specification 3 .1 .1 E n vi ro n m e n ta l Co n d i ti o n s o f Op e ra ti o n B o x 3 .1 .2 E n vi ro n m e n ta l Co n d i ti o n s o f Ca b i n e t 3 .2 De si g n i n g Co n d i ti o n s o f O p e ra ti o n B o x 3 .2 .1 In sta l l a ti o n o f Di sp l a y Un i t a n d K e yb o a rd Un i t 3 .2 .2 O p e ra ti o n B o x He a t Ra d i a ti o n M e a su re s 3 .3 No i se M e a su re s 3.3.1 Connectio n of Frame Ground (FG) 3 .3 .2 S h i e l d Cl a m p i n g o f Ca b l e s 3 .3 .3 Co n n e cti o n o f S p a rk K i l l e rs 3 .3 .4 P ro te cti ve M e a su re s a g a i n st L i g h tn i n g Su rg e

3-1 3-1 3 -1 3 -1 3 -3 3 -3 3 -4 3 -6 3-6 3 -8 3 -9 3 -1 0

CHA P T E R 4 SY S T EM CONNECT ION 4 .1 Ge n e ra l S yst e m Di a g ra m 4 .1 .1 M 6 4 0 M P ro Ge n e ra l S yste m Di a g ra m 4 .1 .2 M 6 4 0 M T Pro G e n e ra l Syste m Di a g ra m 4 .2 Co n n e cto r L a yo u t Dra wi n g 4 .2 .1 Co n n e cto rs, Swi t ch e s a n d L E Ds L a yo u t Dra wi n g o f Co n tro l Un i t 4 .2 .2 Co C o n n e cto rs, Swi t ch e s a n d L E Ds L a yo u t Dra wi n g o f K e yb o a rd Un i t 4 .3 Co n n e cto r P i n Assi g n m e n t 4 .3 .1 Co n tro l Un i t Co n n e cto r P i n A ssi g n m e n t 4 .3 .2 K e yb o a rd Un i t Co n n e cto r P i n Assi g n m e n t 4 .4 Co n n e cti o n o f V a ri o u s De vi ce s 4 .4 .1 Co n n e cti o n o f Fl o p p y Di sk Un i t 4 .4 .2 Co n n e cti o n o f Ha rd Di sk Un i t 4 .4 .3 Co n n e cti o n o f P C Ca rd (Ca rd B u s) 4 .4 .4 Co n n e cti o n o f P C Ca rd i n fro n t o f Co n tro l Un i t 4 .4 .5 Co n n e cti o n o f P S /2 M o u se 4 .4 .6 Co n n e cti o n o f P S /2 K e yb o a rd a n d P a ra l l e l De vi ce 4 .4 .7 Co n n e cti o n o f RX 3 2 2 -1 4.4.8 Connection of Power Supply 4 .4 .9 Co n n e cti o n o f S i g n a l S e p a ra to r Ca rd s 4 .4 .1 0 Co n n e cti o n o f M a n u a l P u l se Ge n e ra to r 4 .5 Em e rg e n cy S to p 4 .5 .1 Co n n e cti o n o f E m e rg e n cy S to p 4 .5 .2 Co m p l i a n ce wi th th e EN S ta n d a rd

4 -1 4 -1 4 -1 4 -2 4 -3 4 -3 4 -4 4 -5 4 -5 4 -7 4 -1 0 4 -1 0 4 -1 1 4 -1 3 4 -1 4 4 -1 6 4 -1 6 4 -1 7 4-18 4 -2 0 4 -2 3 4 -2 4 4 -2 4 4 -2 5

CHA P T E R 5 CO NNE CT ION O F I/O INT E RFA CE 5 .1 Ou tl i n e o f I/O I n te rfa ce 5.1.1 Type s of I/O inte rface 5 .1 .2 E xa m p l e o f DI/DO Co n n e cti o n 5 .2 Co n n e cti o n o f B a se I /O Un i t 5 .2 .1 B a se I/O Un i t Co n n e cti o n Syste m Dra wi n g 5 .2 .2 B a se I/O Un i t Co n n e cto rs 5 .2 .3 B a se I/O Un i t Co n n e cto r L a yo u t Dra wi n g 5 .2 .4 B a se I/O Un i t Co n n e cto r Pi n A ssi g n m e n t 5 .2 .5 In sta l l a ti o n o f HR3 5 3 Ca rd 5 .2 .6 B a se I/O Un i t I n p u t/O u tp u t S p e ci fi ca ti o n 5 .2 .7 Co n n e cti o n o f P o we r S u p p l y to B a se I/O Un i t 5 .2 .8 Co n n e cti o n o f S e rvo Dri ve Un i t to Ba se I/ O Un i t 5.2.9 Connectio n of Synchronous Feed Encoder to Base I/O Unit 5.2.10 Sensor Sign al (Skip) (Skip) Connectio n 5 .2 .1 1 O u tl i n e o f An a l o g I/O Ci rcu i t

5 -1 5 -1 5-1 5 -1 5 -2 5 -2 5 -2 5 -2 5 -3 5 -6 5 -7 5 -8 5 -9 5-9 5-10 5 -1 0

5 .3 Ca rd -si ze d I/O Co n n e cti o n 5 .3 .1 E xa m p l e o f Ca rd -si ze d I /O A p p l i ca ti o n 5 .3 .2 Ca rd -si ze d I/ O S p e ci fi ca ti o n 5 .3 .3 Ca rd -si ze d I/ O Co n n e cto r P i n A ssi g n m e n t 5 .3 .4 No N o ti ce f o r P a tte rn i n g o f Co n n e cto r P CB fo r Ca rd -si ze d I/O 5 .3 .5 In p u t /O u tp u t Ci rcu i t o f Ca rd -si ze d I/O 5 .3 .6 In sta l l a ti o n o f Ca rd -si ze d I/O 5 .3 .7 Ca b l e Co n n e cti o n

5 -1 1 5 -1 1 5 -1 2 5 -1 3 5 -1 3 5 -1 4 5 -1 5 5 -1 6

CHA P T E R 6 CO NNE CT ION OF RE M O T E I/ O UNIT 6 .1 Ou tl i n e o f Re m o te I/O Un i t 6 .2 Na m e o f Re m o te I/O Un i t S e cti o n s 6 .3 Co n n e cti o n o f Re m o te I/O Po we r 6 .4 Ou tl i n e o f Di g i ta l S i g n a l In p u t Ci rcu i t 6 .5 Ou tl i n e o f Di g i ta l S i g n a l O u tp u t Ci rcu i t 6 .6 Co Co n n e cti o n o f FCUA -DX 1 0 1 Un i t a n d M a ch i n e Co n tro l S i g n a l 6 .7 Se Se t ti n g o f Ch a n n e l No . wh e n Usi n g M u l ti p l e Re m o te I/ O Un i t

6 -1 6 -1 6 -1 6 -2 6 -3 6 -4 6 -4 6 -6

CHA P T E R 7 NO NO T IFICA T IO N OF US ING P C P ERIP HE RAL DEV ICE 7 .1 Co n n e cti o n o f P a ra l l e l I/O, M o u se a n d K e yb o a rd 7 .2 Re co m m e n d e d De vi ce s L i st 7 .2 .1 Fro n t A cce ss IC Ca rd s 7 .2 .2 Ca rd B u s PC Ca rd s 7 .2 .2 P e ri p h e ra l De vi ce s

7 -1 7 -1 7 -1 7 -1 7 -2 7 -2

CHA PT PT ER ER 8 DA IL IL Y M AI AINT EN ENANCE A ND ND P ER ERIO DI DIC INS PE PE CT CT IO ION A ND ND M AI AI NT NT EN ENANCE 8 .1 M a i n te n a n ce T o o l s 8 .1 .1 M e a su ri n g In st ru m e n ts 8 .1 .2 T o o l s 8 .2 M a i n te n a n ce Ite m s 8 .3 M a i n te n a n ce o f E scu tch e o n a n d K e yb o a rd 8 .3 .1 Cl e a n i n g o f Escu tch e o n a n d K e yb o a rd 8 .3 .2 Re p l a ce m e n t o f NC Da ta K e y 8 .3 .3 Re p l a ce m e n t o f M e n u K e y 8 .4 M a i n te n a n ce o f Fl o p p y Di sk Dri ve 8 .4 .1 Cl e a n i n g o f Fl o p p y Di sk Dri ve (He a d Cl e a n i n g ) 8 .4 .2 Ha n d l i n g o f Fl o p p y Di sks 8 .4 .3 O th e r P re ca u ti o n s f o r Use 8 .4 .4 Re p l a ce m e n t o f Fl o p p y Di sk Dri ve 8 .5 M a i n te n a n ce o f Ha rd Di sk 8 .5 .1 Ha n d l i n g o f Ha rd Di sk 8 .5 .2 O th e r P re ca u ti o n fo r Use 8 .5 .3 Re p l a ce m e n t o f Ha rd Di sk 8 .6 M a i n te n a n ce o f L CD 8 .6 .1 L i fe o f L CD B a ckl i g h t 8 .6 .2 L CD Ch a ra cte ri sti cs 8 .6 .3 Re p l a ce m e n t o f L CD B a ckl i g h t 8 .7 M a i n te n a n ce o f B a tte ry 8 .7 .1 Ha n d l i n g o f Ba t te ry 8 .7 .2 Re p l a ce m e n t o f B a tte ry 8 .8 M a i n te n a n ce o f Co o l i n g Fa n 8 .8 .1 L i fe o f Co o l i n g Fa n 8 .8 .2 Re p l a ce m e n t o f Co o l i n g Fa n 8 .9 Ca b l e Re p l a ce m e n t M e th o d

8 -1 -1 8 -1 8 -1 8 -1 8 -1 8 -2 8 -2 8 -2 8 -3 8 -4 8 -4 8 -4 8 -5 8 -5 8 -6 8 -6 8 -6 8 -6 8 -7 8 -7 8 -7 8 -7 8 -8 8 -8 8 -8 8 -9 8 -9 8 -9 8 -1 0

CHA P T E R 9 T RO UB L E S HOOT ING 9 .1 L i st o f Un i t L E Ds a n d S wi tch e s 9 .2 T ro u b l e sh o o ti n g 9 .2 .1 Co n fi rm a t i o n o f T ro u b l e S ta te 9 .2 .2 Wh e n i n T ro u b l e 9 .2 .3 E xa m p l e s o f T ro u b l e sh o o ti n g

9 -1 9 -1 9 -2 9 -2 9 -3 9 -4

APPE NDIX 1 INSTALL INST ALL ATIONS AT IONS App endix end ix 1 .1 Control Unit Outl ine in e Drawin g App endix end ix 1 .2 Control Unit with Displa y Uni t Ou tli ne Drawi ng App endix end ix 1 .3 Keyboard Keyb oard Unit Outl ine in e Drawin g App endix end ix 1 .4 Externa l Power Su ppl y Uni t (PD25) Ou tli ne Drawi ng App endix end ix 1 .5 Base I/O Unit (HR353) Out li ne Drawi ng App endix end ix 1 .6 Remo te I/ O Uni t Out li ne Drawi ng App endix end ix 1 .7 Card-size Card-size d I/O Outl in e Drawin g App endix end ix 1 .8 Signa Si gnall S eparator epa rator Ou tli ne Drawi ng App endix end ix 1 .9 Manua Ma nuall P ulse ul se Gene rator (HD60) Out li ne Drawi ng App endix end ix 1 .10 "F" I nstall ati on P late la te O utl ine in e Drawin g App endix end ix 1 .11 Flop py Di sk Drive Un it O utl in e Drawin g App endix end ix 1 .12 Hard Disk Drive Drive Unit Outl in e Drawin g App endix end ix 1 .13 Synch ronou s Feed En code r (OSE-102 4-3-15-68 ) Outl ine in e Drawin g App endix end ix 1 .14 Synch ronou s Feed En code r (OSE-102 4-3-15) Ou tli ne Drawi ng App endix end ix 1 .15 Groun ding di ng P late la te a nd Clam p Fi tting tti ng O utl ine in e Drawin g App endix end ix 1 .16 RX322 -1 (with Sheet She et M etal eta l Bracket) B racket) Outl ine in e Drawin g

A1-1 A1-1 A1-2 A1-3 A1-4 A1-4 A1-5 A1-6 A1-7 A1-8 A1-8 A1-9 A1-9 A1-10 A1-10 A1-11 A1-12

APPE NDIX 2 CABLE DRAWING App endix end ix 2 .1 ENC-SP1 Cab le (Spindl (Spi ndl e Drive Unit) Unit ) App endix end ix 2 .2 ENC-SP2 Cab le (FR-TK (FR-TK)) App endix end ix 2 .3 F012 Cabl e (I/O Inte rface, 4th-s 4th -system) ystem) App endix end ix 2 .4 F017 Cabl e (I/O Inte rface) App endix end ix 2 .5 F020/ F021/ F022 Cabl e (M anual anu al Pul se Genera tor, 1ch /2ch/ 3ch) App endix end ix 2 .6 F030/ F031 Cabl e (RS23 2C, 1ch /2ch ) App endix end ix 2 .7 F040/ F041 Cabl e (Sync. Feed Enco der, S traig ht/Ri ght Angle Ang le)) App endix end ix 2 .8 F070 Cabl e (+24 V In put) App endix end ix 2 .9 F110 Cabl e (+24 V In put, Power Of f Dete ctio n) App endix end ix 2 .10 F120 Cabl e (Em ergen cy Sto p) App endix end ix 2 .11 F132 Cabl e (Flo ppy Disk Drive) App endix end ix 2 .12 F140 Cabl e (Hard Di sk Drive Drive)) App endix end ix 2 .13 F171 Cabl e (ON/OFF Swi tch) App endix end ix 2 .14 F260 Cabl e (Card-sized I /O Com muni mu nicati cati on) App endix end ix 2 .15 F261 Cabl e (Card-sized I /O Com muni mu nicati cati on) App endix end ix 2 .16 F270 Cabl e (Card-sized I /O +2 4V I nput) npu t) App endix end ix 2 .17 F271 Cabl e (Card-sized I /O +2 4V I nput) npu t) App endix end ix 2 .18 F252 Cabl e (PC Ke yboa rd Exte nsion ) App endix end ix 2 .19 F252 Cabl e (PC Ke yboa rd Exte nsion ) App endix end ix 2 .20 FCUA-R211 Cabl e (Rem ote I/O) App endix end ix 2 .21 R301 Cabl e (DI/DO) App endix end ix 2 .22 SH21 Cabl e (Servo Drive Un it) App endix end ix 2 .23 SH41 Cabl e (Rem ote I/O) App endix end ix 2 .24 F010 Cabl e (I/O Inte rface)

A2-1 A2-2 A2-2 A2-3 A2-4 A2-5 A2-5 A2-6 A2-6 A2-7 A2-7 A2-8 A2-8 A2-9 A2-10 A2-10 A2-11 A2-11 A2-12 A2-12 A2-13 A2-13 A2-14 A2-14 A2-15

APPE NDIX 3 EMC EM C INST ALLAT ALL AT ION GUIDEL INE App endix end ix 3 .1 Introd ucti on App endix end ix 3 .2 EMC EM C Instructio n App endix end ix 3 .3 EMC EM C Me asures App endix end ix 3 .4 Panel Pan el Structu re App endix end ix 3.4. 1 Measures Me asures for Control Panel Pan el App endix end ix 3.4. 2 Measures Me asures for Door App endix end ix 3.4. 3 Measures Me asures for Power Sup pl y App endix end ix 3 .5 Measures Me asures for Wiri Wiri ng i n Pa nel App endix end ix 3.5. 1 Precau tio ns for Wiring in Panel Pan el App endix end ix 3.5. 2 Shi eld el d T reatm ent of Cab les le s App endix end ix 3 .6 Parts for EM C Me asures App endix end ix 3.6. 1 Shi eld el d Cl amp am p Fi tting tti ng App endix end ix 3.6. 2 Ferrite Core App endix end ix 3.6. 3 Surge Absorber App endix end ix 3.6. 4 Sel ecti on o f Sta bili bi li zed Power S upply upp ly

A3-1 A3-1 A3-1 A3-1 A3-2 A3-2 A3-2 A3-3 A3-3 A3-3 A3-4 A3-5 A3-5 A3-5 A3-6 A3-8

APPE NDIX 4 INSTRUCTION INST RUCTION FOR COM PLIANCE PLIA NCE WITH UL/ c-UL ST ANDARD

A4-1

CHAPTER 1 OUTLINE This manual, from Chapter 2 to Chapter 7 explains the structure, electrical specifications specific ations and connection methods required when connecting the NC units and a machine tool, and Chapter 8 and Chapter 9 explains maintenance and troubleshooting for the NC units. This manual assumes that all functions are added, but the actually delivered device may not all function. Refer to the following documents for explanations on the function. M600 Series Specification Manual M600 Series PLC Interface Manual MELDAS MELDAS AC Ser Servo/ vo/Spi Spind ndle le MDS-A MDS-A/B /B ser series ies Speci Specific ficati ation on Manu Manual al MELD MELDAS AS AC Serv Servo/ o/Sp Spin indl dle e MDSMDS-C C ser serie iess Spe Speci cififica catition on Manu Manual al MELDA MELDAS S AC AC Ser Servo/ vo/Sp Spind indle le MDS-C MDS-CH H ser series ies Speci Specific ficat atio ion n Man Manua uall MELD MELDAS AS AC Serv Servo o MDS-B DS-B-S -SVJ VJ2 2 Seri Series es Spe Specifi cifica catitio on Manu Manual al MR-J2-CT Series Specification Manual

BNP-B3950 BNP-B3950-003 BNPBNP-B3 B375 759 9 BNPBNP-C3 C300 000 0 BNP-C BNP-C30 3016 16 BNPBNP-B3 B393 937 7 BNP-B3944

• Refer R @efer to the following document for explanations on the EMC Directives for the European CE Marking. EMC Installation Guideline

BNP-B2230

• Refer R @efer to the following document for explanations on the UL/c-UL Marking. UL/c-UL Standard Conformity Unit Manual

BNP-A2993-81

Before connecting a peripheral devices of a commercial personal computers to the NC unit, fully comprehend the structure, electrical specifications and connection method of the peripheral devices. Model names are written in this manual as follows. MAZAT MAZATROL ROL FUSI FUSION ON 640M 640M Pro Pro --> M640 M640M M Pro Pro MAZATROL MAZATROL FUSION FUSION 640MT 640MT Pro --> M640MT M640MT Pro

1-1

CHAPTER 2 CONFIGURATION 2.1 System Configuration • M640M M @640M Pro and M640MT Pro system are usually confabulated of following components: (1) Control unit (2) Display unit (3) Keyboard unit (4) I/O interface unit (5) Servo/Spindle drive unit (6) Servo/Spindle motor (7) Other peripheral device

: This unit has the computation processing function for numerical control. : Characters and figures are displayed on this unit. : This unit has the setting function. : Input and output of machine signals are done through this unit. : This is a servo/spindle amplifier composed of a conductor for obtaining DC from AC and an inverter for obtaining AC from DC. : This drive motor moves the machine. : Peripheral device such as external memory and programming support. Installed by machine tool manufacturer PC card

LAN MODEM

Floppy Disk Drive NC control unit

Option

Display Unit Installed by machine tool manufacturer

Programming Tool Keyboard unit Printer Manual Pulse Generator

PC Keyboard

Installed by machine tool manufacturer PS/2 Mouse

Servo Amp./Spindle drive unit Machine operation panel

I/O interface box using by Card-sized I/O • iI/O interface interface boxes are are installed by machine machine tool tool manufacturer• manufacturer• j

I/O interface Servo motor / Spindle motor

The noise resistance of most of PCperipheral devices are lower than the CNC system. If such a low noise resistance devices are used in the CNC system, the noise resistance of the entire NC system decreases, and noise trouble is caused occasionally. Please follows notes in Chaper 7 when you use PC peripheral devises.

2-1

2.2 List of Configuration Configuration Units 2.2.1 Units for M640M Pro (1) Control Unit Ty pe FCU6-MA651-33

(2) Display unit Ty pe FCU6-Y ZN41

(3) Keyboard unit Ty pe FCU6-Y Z041

Module des c ription HR191 HR085 HR073 HR161 HR481 HR491 HR061 #1 HR063 #1 FCU6-EP30 P301 PC101 MMF-06E12DH CR2032

Func tion NC bas e c ard Power s upply card Battery c ard CPU c ard Main memory c ard (SRAM/FROM) Additional me memory c ard (S RAM) Servo/Spindle interfac e (c hannel #2) Remote-I/O interfac e (c hannel #4) CardBus interface unit (con control car card • HR843) F Card-PC unit DC FAN motor Lithium battery

Module des c ription NL8060BC31-20 121PW 111 KS-6MB 203A -P HR276 HR253 F093 c able F161 c able F089 c able F172 c able

Function 12.1 inc h TFT c olor LCD unit LCD bac k light lamp inverter Menu k ey LCD s ignal adapter c ard Front IC-card interfac e card NC < == > HR276 NC < == > HR253 NC < == >LCD Key board < == > ON/OFF switc h Escutcheon (plastic bezel) for M640M Pro

Module des c ription HR201 KS-6YZ211A-P

Func tion Key board c ontrol NC data-k ey Printed NC data-key s heet for M640M M640M Pro Tablet Tablet pointer RIO terminal res is ter HR021 < == > NC HR021 < == >K ey board HR021 <= => Tablet pointer Escutcheon (plastic bezel)

ATA0000-100 ATA0000-1002L 2L R-TM F051 c able F400 cable E-AA1390-001

2-2

2.2.2 Units for M640MT Pro (1) Control Unit Ty pe FCU6-MA651-34

(2) Display unit Ty pe FCU6-Y ZN42

(3) Keyboard unit Ty pe FCU6-Y Z042

Module des c ription HR191 HR085 HR073 HR161 HR481 HR491 HR061 #1 HR063 #1 FCU6-EP301 P C102 MMF-06E 12DH CR2032

Func tion NC base c ard Power supply card Battery card CP U c ard Main memory c ard (SRAM/FROM) Additional me memory card (S RA M) Servo/Spindle interfac e (c hannel #2) Remote-I/O interfac e (c hannel #4) CardBus interface unit (control car card • HR843) F Card-PC unit DC FAN motor Lithium battery

Module des c ription NL8060BC31-20 121PW 111 K S-6MB203A -P HR276 HR253 F093 c able F161 c able F089 c able F172 c able

Func tion 12.1 inc h TFT c olor LCD unit LCD bac k light lamp inverter Menu key LCD s ignal adapter c ard Front IC-c ard interfac e c ard NC <= = > HR276 NC <= = > HR253 NC <= = >LCD Key board < == > ON/OFF switc h Escutcheon (plastic bezel) for M640MT Pro

Module des c ription HR201 K S-6YZ211A-P

Func tion Key board c ontrol NC data-k ey Printed NC data-key sheet for M640MT Pro Tablet Tablet pointer RIO terminal res is ter HR021 <= => NC HR021 < == >K ey board HR021 <== > Tablet pointer Escutcheon (plastic bezel) for M640MT Pro

ATA0000-1002L ATA0000-1002L R-TM F051 cable F400 c able E -AA1390-001

2-3

2.2.3 Common Units for M640M Pro and M640MT Pro (1) NC Control Unit Option Module di discr scription Function HR061 #2 Servo interfac e (c hannel #4) --- only for M640M Pro HR063 #2 Remote-I/O interfac e (c hannel #5) HR063 #3 Remote-I/O interfac e (c hannel #6) (2) Peripheral Ty pe FCU6-HD331-1

Model HDD unit

Module Des cription F140 c able

FCU6-FD221-2

Ex ternal FDD unit

FD235HF F132 c able

FCUA-DX101 HR353 HR371 HR021

Remote I/O unit Base I/O c ard Card-s iz ed I/O Servo & I/O connection card Servo Connec tion card Option I/O c ard

RX312 c ard

HR023 RX322-1 PD25 HD60B Metal panel D Metal panel E OSE-1024-3-15-68 OSE-1024-3-15

Function HDD (Hard disk drive) HR191<= => HDD Sheet metal bracket Thermistor Rubber vibration isolator FDD (Floppy dis k drive) HR191<= => FDD Sheet metal bracket DI:32(Sink )• DO:32(Source) D CO:32(Source) DI:32(Sink )• DO:32(Source) D CO:32(Source) DI:16(Sourc e)• DO:16(Source) D CO:16(Source) Servo×1, I/O×2 Servo×1

RX322-1 c ard F332 cable

Ex ternal power s upply unit Manual puls e generator Metal panel D Metal panel E Synchron Sync hronous ous feed feed enc oder Synchron Sync hronous ous feed feed enc oder

DI:32• DO:16 D CO:16

for earth

with Flange without Flange

2-4

2.3 Internal System Diagram Diagram HR161

CPU

HR191

HR481

CPU bus control PLC processor

HR4 HR49•

FRPM

FRPM

SRAM

SRAM

SDRAM Cassette memory • for i mainten maintenance• ance• j

HR085 AVR

HR061

12V/5V/3.3V

Servo interface

HR073 Battery

Connecter card

3V

HR063

Synchronous feed encod encoder• er• 1ch• 1c i h• j Servo Servo Amp.(1ch Amp.(1ch , 2ch• j Servo Servo Amp.(3ch• Amp.(3ch• j Remote Remote I/O• 1ch i , 2ch , 4ch• j SKIP Peripheral unit

Base I/O

CPU

CPU bus control

Remote Remote I/O• 5ch i , 6ch• 6ch• j

HR353

Remote I/O interface

Card PC

Servo Servo Amp.• Amp.• 4ch• 4c i h• j

HR021

HR253

IC card

IC card interface

External I/O interface

Remote Remote I/O• 3ch• 3c i h• j Manual pulse generator RS23 RS232 2 • Ni C• 1ch F , 2ch• 2ch• j RS23 RS232• 2• Pi C• 1ch F , 2ch• 2ch• j Parallel

HR201 Memory 2port RAM

NC keyboard

K eyboard eyboard unit External I/O interface

HR276 LCD interface

LCD

Dis pla play unit HR843 CardBus /PC card

CardBus interface

HDD

FDD

Control unit

2-5

CHAPTER 3 INSTALLATION 3.1• General G @eneral Specification 3.1.1 Environmental Conditions of Operation Box Unit type Model name n Ambient ent o i t a temperature c i f i c e p s ent l Ambient a r h u m i d ity e n e V ibration G

Opera perati tion on

Storage Operation Operation Storage Operation Shock Operation peratio ion n atm atmospher osphere e nOperat o i r t aSupply v oltage e c i w i Curre o f rrent (ma (max.) x.) P c e pPow er inte interrup rruptition on tim time s Heating va value Weight Dimension

Control unit Display unit FCU6-MA 651-33 FCU6-YZN41 FCU6-MA561-34 FCU6-YZN42 0~55 0~55°°C 0~50°C (*1 System Sy stem operating 5~55°C) 5~55°C) (Surface temperature of LCD) -20~60°C 45~75%R 45~75%RH H (w ithout ithout condensation) condensation) 45~80%RH (wi (witthout con condensat sation) 2 4.9m/s [0.5G] or less 29.4m/s 2 [3G]or less No corrosive corrosive gas gas and dust dust (JE (JEM 1103 1103 grad grade e C) C) DC24V ±±5 5%, Ripple:±5%(P-P) 3A (= Control rol unit + Displ splay un unit + Keybo yboard unit) 20m 20ms or or less less (w (w ith ith PD25) 25)

Keyboard unit FCU6-YZ041 FCU6-YZ042 0~55°C

31W (typ (typ..), 72W (ma (max.) x.) (Co (Control rol uni unit + Displ splay un unit + Keyboa yboard rd uni unit) 2.2kg 2.8kg 2.4kg (w ith HDD HDD unit) Ref er to A ppendix 1.1 Ref er to A ppendix 1.2 Ref er to A ppendix 1.3

(*1) The lower limits depend on the hard disk drive specification. When the power supply is turned on, the ambient temperature is detected with the temperature sensor with built-in control unit. The personal computer dose not start up when the detected temperature is less than 5°C. If the detected temperature is less than 5°C, the hard disk drive is warmed with the built-in heater/ When the temperature rise to 5°C, the personal computer is automatically started. Time until the temperature of the hard disk drive rises from 0°C to 5°C is about 20minutes.

3.1.2 Environmental Conditions of Cabinet Unit type Model name Ambient Ambient Operation Operation n o i t temperatur e Storage a c i f Ambi ent Operation Operation i Ambient c e humidity Storag rage p s l V i b r a t i o n O p e ration a r e n Shoc k Operation e G Operat peratio ion n atm atmosp osphe here re n Supply v oltage

o i r t a e c i w i o f Current (max.) P c e p s Power int interr errup uptition on tim time

Heating value Weight Dimension

External pow er s upply unit PD25 0~55°C 0~55°C -20~60°C 45~75%R 45~75%RH H (Without (Without condensation) condensation) 45~80%RH (Wi (Without con condensat sation) 4.9m/s 2 [0.5G] or less 29.4m/s 2 [3G] or less No corros corrosiive gas gas and and dust dust A C200V ~230V +10% -15% 50/60Hz±1Hz 0.6A 20m 20ms or or less less 35W 1.5kg Refer to Appendix 1.4

3-1

Unit type Model name Ambient Ambient Operation Operation n o i t Storage a temperature c i f Ambi ent Operation Opera tion i Ambient c e Storage p humidity s l V i b r a t i o n Operation a r e n Shock Operation e G Oper Operat atio ion n atmo atmosp sphe here re Supply voltage n o i t a c i f i c e p s r e w o P

Current (max.) Power Power inte interru rrupti ption on time time Heating value Weight Dimension

Base I/O unit Remote I/O unit HR353 FCUA-DX101 0~55°C 0~55°C -20~60°C 45~75%RH 45~75%RH (without (without condensation) condensation) 45~80%RH (w (without co condensation) 4.9m/s 2 [0.5G] or less 29.4m/s 2 [3G] or less No corr corros osiv ive e gas gas and and dust dust DC24V±5%, Ripple±5%(P-P)

p s

Weight Dimension

DC5V±5% • Ripple @ 50mV(P-P) DC24V±5% • Ripple @ 240mV(P-P) DC5V/0.4A DC24V/1.2A (All DO turned on)

2.6A 0.7A (All DO turned on) (Control Logic only) Depends Depends on power power supply supply speci specifica fication. tion. (20ms or more more is is required required)) 70W (*1) 60W (*1) 30W (*1) 800g 470g 300g Refer to Appendix 1.5 Refer to Appendix 1.6 Refer to Appendix 1.7

(*1) (*1) It is the value when all of DI/DO are turned ON and incl uding load heatin heating g. Unit type Model name Ambient Ambient Operation Operation n o i t Storage a temperature c i f i Ambient Ambi ent Operation Opera tion c e p humidity Storage s l a V i b r a t i o n Operation r e n Shock Operation e G Oper Operat ation ion atmo atmosp sphe here re n oSupply voltage i r t a e i c Current (max.) w f i o Power Power inte interru rrupti ption on time time P c e

Card-sized I/O HR371

Connecter card Connecter card HR021 HR023 0~55°C 0~55°C -20~60°C 45~75%RH (without condensation) condensation) 45~80%RH (w (without co condensation) 4.9m/s 2 [0.5G] or less 29.4m/s 2 [3G] or less No cor corros rosiv ive e gas gas and and dust dust (JE (JEM M 1103 1103 gra grade de C) C) DC24V±5%, Ripple:±5%• P-P Pi P• j 400mA 200mA Depends Depends on power power supply supply specifica specification tion (20ms (20ms or more is require required) d) 130g Refer to Appendix 1.8

100g Refer to Appendix 1.9

3-2

3.2 Designing Conditions of Operation Operation Box Bo x 3.2.1 Installation of Display Unit and Keyboard Uni Un i t The display unit (with control unit) and the keyboard unit are installed in a sealed structure operation box or a cabinet as a principle. Observe the following points for instal la ti on . (1) Install Install the keyboard keyboard unit unit with slant slant the surface surface 20 ± 15 degrees degrees against against ver ti ca l. (Refer (Refer to the the follow followin ing g figure) figure) The limitation limitation of the inclination inclination is according to to the the hard disk specification. specification. The hard d i s k i s mounted on the back of the keyboard unit with 20 degrees inclination. Top Keyboard Unit rear side

HDD unit 20°±15°

Bottom

(2) Do not install install the display display unit unit and keyboard keyboard unit into into the place place where the machin machine e vibration vibration is st ro ng . (3) Secure Secure the space space shown shown below for venti ventilatio lation n in considerat consideration ion of the contro controll unit's heat heat dissip at io n an d wiring for PC-card(CardBus) communication cable. Wiring allowance 50mm or more

LCD surface

Heat dissipation, ventilation and wirin wiring allowance 15mm or more

3-3

3.2.2 Operation Box Heat Radiation Meas ur es Refer to the following method for heat radiation measures.

Example of heat radiation measures Calculate total heat generation of each mounted unit (W) Calculate cabinet cooling capacity (W1) W• … W1

Comparison of W and W1

Selection Selecti on of heat exchan e xchange ger r Mounting design Collection of internal temperature rise dist ribution data data

ƒ¢T• … 15deg 15 deg

Evaluation ƒ¢T• ƒ¢T• „15deg 15deg Improvements

Completion

conditions> (1) Average Ave rage temperature tempe rature in i n cabinet: cabinet : 55°C 55°C (2) Temperature Temper ature outside out side of Cabinet: Cabin et: Ta • … 0°C ~40°C (3) Internal temperature rise value: DT = T - Ta (max) = 15°C (1) Refer Ref er to "3-1. General G eneral Specification" Specificati on" for the heat hea t generat genera tedvalue ue (2) Equation of enclosed cabinet (thin sheet metal) cooling capacity. •@ W1 = U• ~A• ~ƒ¢T •@ U: 6W/m²• ~°C• @ --- --• with @ internal in ternal cooling FAN FAN • @•@•@ 4W/m 4W •@/m²• ²• ~°C• °C• ---@ --• without @ internal i nternal cooling FAN FAN •@ A: Effect Ef fective ive heat h eat radi r adiatio ation n area area (m ²) • @•@••@ @ Area •i where heat can be radiated from cabinet) •@ • ¢T: Internal temperature rise value • 15deg•j i •@ •@ [Note] When calculating the effective heat radiation area, do not include the parts that contact other objects. (3) Points Poi nts of caution for heat radiation radia tion countermeasur counte rmeasures es when when designing mounting state *Consider convection convectio n in cabin cabi net (eliminate heat spots) spots) *Collect hot air at suction port in heat exchang exch anger er panel. panel. (4) Evaluation standards for internal temperature rise distribution data • @• @ƒ•¢T• @… 15deg

Install a circulation fan in the panel when the following conditions are not satisfied. Evaluation standards for internal temperature rise distribution data. • @• @••@ @ • @T• ƒ¢ … 15de 15d e g

3-4

An example of operation box heat measure is shown be lo w. < Example of Operation box > Heat radiation area (A): except front, bottom surfac e

CONTROL  §Œä ƒ†ƒj ƒ†ƒj ƒbƒg ƒbƒg UNIT

A• •0.6 × 0.12 + 0.6 × 0.5 + 0.12 × 0.5 × 2 • à0.49• mi ²• j • Top To i p surf surfac ace• e• j• Rear Rea i r surfa surface ce•• j• Both i sides surfa surface ce•• j

• i §Œä Œƒ† äƒj ƒbƒg• j

0 0 5

•(COOLING iŠh aƒtƒ@ ƒtƒ @ ƒ“• j FAN)

Heat Heat generat generatio ion n • W• i j  Power capacity = 24V × 5A = 120 (W)  Power consumption (Typ)= 24V × 3A = 72 (W)  Heat generation =

‘O –Ê” –Ê” PANEL  ¬Œ`i i FRONT

Power consumption Power efficiency

Power - consumption

= (72/0.7) - 72 • à31 (W)

0 1 2

600

< Examination of cooling FAN necessity > 1. Temperat Temperature ure standar stand ard d • (1) (@ 1) Temp Temper erat atur ure e sta stand ndar ard d in in cab cabin inet et (for (for each each un it s) T = 0°C~ 0°C~ 55°C 55°C • (@ 2) Cabinet ambient tempe r a t u r e Ta = 0°C~ 40° C • (@ 3) Internal temperature rise ise valu value e • ¢T = T(max) - Ta( Ta(m max) = 15deg 2. Cooling capacity of operation box (W1) • W1 W @1 = U × A × • ¢T • ¢T = Inte Intern rnal al temp temper erat atur ure e rise rise value value (= 10deg) 10deg) U = 6W 6W/m² /m²°C < wit with h in internal co cooling ing FAN > • @• @•• 4W/m² @ °C < without without interna internall cooling cooling FAN > A = Effective Effective heat radiation radiation area ( m²) (1) Wi With internal cooling FAN (2) With Withou outt int inter erna nall coo cooliling ng FAN

W1 = 6 × 0.49 × 10 = 29.4W • à31W•@ 1W•@•@ •@• ••@ @ •T• ¢ à10.5deg 10.5deg W1 = 4 × 0.49 0.49 × 10 10 = 19. 19.6W 6W < 31W•@ 31W•@•• @••@ @ • @T• • ¢ à15.8deg 15.8deg

Decide to use or not to use a cooling FAN in accordance with temperature rise data. Recommended FAN mounting position: Upper right area of control unit (refer to the figure shown above) • (@FAN• DC24 DC F 24V V × • 92 )

3-5

3.3 Noise measures 3.3.1 Connection of Frame Ground Groun d (FG ( FG ) The bas is of the g rounding method is single s ingle point ground to pre vent common impedance connection bet between weeneach eachunit units. s. However, when set up in the place where the control unit and NC keyboard are far from the cabinet like a machi machine with the operation part of the pendant box type, connect FG terminal of the control unit and the NC keyboard to the ground plate in the pendant box with grounding wires, and connect ground plate in the pendant box to the ground plate plate inthe cabinet cabin et with wit h grounding groun ding wire wire.. For the 24Vdc power supply unit which supplies power to the I/O unit, connect GND terminal (Common) and FG terminal

(1) When all of units are installed in a same cabinet, or are installed in the near place. Control unit

DCIN

Keyboard unit

CF55 (IO Interface) CF50 (IO Interface) CF10 (IO Interface) ENC2 (Encoder)

0V

DC24V 0V FG

EMG

0V

DC24V 0V FG

: Terminal

CF21 (RS232C) CF22 (RS232C) HANDLE (Manual pulse generator) PARALLEL : Terminal

Emergency stop button

IO Interface

Power suppl supplyunit PD25 DC24V 0V FG

AC AC200 200V FG

DC24V Power supply unit DCIN

AC AC200 200V

DC24V 0V FG

FG

0V

CF10 (IO Interface) SV1 (Servo Drive) SV2 (Servo Drive) SKIP ENC1 (Encoder) Terminal

Cabinet Ground Plate

•FThis mark m ark shows sh ows that tha t the metal me tal cover co ver of o f connecto conn ectorr is connec co nnected ted with wi th FG termin te rminal al block ock •@•@•@ by FG pattern lines in the printed circuit board.

3-6 3-6

(2) Control unit and NC keyboard are installed far from the cabinet

Operation Pan Panel el Control unit

DCIN

Keyboard unit

CF55 (IO ( IO Interfac I nterface) CF50 (IO ( IO Interfac I nterface) CF10 (IO ( IO Interfac I nterface) ENC2 (Encoder)

0V

DC24V 0V FG

EMG

0V

DC24V 0V FG

Terminal

CF21 (RS232C) CF22 (RS232C) HANDLE (Manual pulse generator) PARALLEL Terminal

Emergency stop button

Pendant box ground plate

IO Interface

Power suppl supplyunit PD25 DC24V 0V FG

AC AC200V FG

DC24V Power supply unit DCIN

AC AC200V

DC24V 0V FG

FG

0V

CF10 (IO Interface) SV1 (Servo Drive) SV2 (Servo Drive) SKIP ENC1 (Encoder) Terminal

Cabinet Ground Plate Cabinet

This mark ma rk shows sho ws that the metal me tal cover co ver of conne c onnector ctor is i s connecte conn ected d with FG termina ter minall bloc lock •@•@•@ by FG pattern lines in the printed circuit board.

3-7 3-7

3.3.2 Shield Clamping of Ca bl es (1) Method of shield clamping The shield cable connected to the control unit, servo amplifier and spindle amplifier must be connected to the grounding plate to stabilize operation while preventing malfunctioning due to noise. The shield can be connected to the grounding plate with lead wires, with clamp fittings or with the connector GND plate. Refer to the following drawings to treat the shield cable. Example of connection with lead wire soldering

unit cable

shield

cable

lead wire treatmen tr eatmentt metho method d

lead wire

Example of connection with clamp fitting

shield

cable grounding plate

clamp fittin fi tting g

less than 0.8m

shea th and expose the shield as shown in the (1) Peel part of the cable sheath

unit

cable

shield

clamp fittin fi tting g

drawing. Press the exposed part p art against agai nst the grounding plate with thecable clamp fittings.

(2) If the cable is thin, clamp several together in a bunch. (3) Use adequate force when tightening the cable so that the wire material is not damaged. point. (4) Connect each grounding plate together and ground them at one point.

Refer to APPENDIX 1.15 for the dimension of clamp fittings and grounding plate.

3-8

grounding plate

(2) Cable list that requires the shield clamp Cables which require shield clamp with a connector cases are following table. Refer to the 3.3.2 "Shield Clamping of Cables" and each cable drawing of the Appendix 2 "Cable Manufacturing Drawing" for shield clamp method. Ca b l e na m e

Connect from Un it na me

F017 F012 F040/F041 ENC-SP1 ENC-SP2 F020/F021/F022 F030/F031 SH21

FCUA-R211

Con tr ol uni t Con tr ol uni t Con tr ol uni t B as e i / o un i t Con tr ol uni t B as e i / o un i t Con tr ol uni t B as e i / o un i t NC keyboard NC keyboard B as e i / o un i t B as e i / o un i t B as e i / o un i t B as e i / o un i t B as e i / o un i t B as e i / o un i t B as e i / o un i t B as e i / o un i t B as e i / o un i t B as e i / o un i t B as e i / o un i t

Connect to Connector Shield clamp Un it na me name necessity CF10/CF50 Required(*1) Base i/o unit CF 5 0 Required(*1) Base i/o unit ENC2 Req ui re d Encoder ENC1 Req ui re d Encoder ENC2 Req ui re d S pi nd l e a mp li f ie r ENC1 Req ui re d S pi nd l e a mp li f ie r ENC2 Req ui re d FR-TK ENC1 Req ui re d FR-TK HANDLE Req ui re d M a nu al p u ls e ge n . CF21/CF22 Required RS232Cdevice SV1 Required(*1) Servo/spindle amp. SV2-1• `4 Required(*1) MR-J2-CT SV3 Required(*1) Servo/spindle amp. SV4-1• `4 Required(*1) MR-J2-CT SV-1• `4 Required(*1) MR-J2-CT SKIP Req ui re d RIO1 Req ui re d Remote I/O unit RIO2 Req ui re d Remote I/O unit RIO4-1• `4 Required Remote I/O unit RIO5-1• `4 Required Remote I/O unit RIO6-1• `4 Required Remote I/O unit

Connector name CF10/CF50 CF 55

CN8 CN8

CN 1 A CN 1 A CN 1 A CN 1 A CN 1 A RIO1 RIO1 RIO1 RIO1 RIO1

Shield clamp necessity Required(*1) Required(*1) Not required Not required Not required Not required Not required Not required Not required Not required Required(*1) Required(*1) Required(*1) Required(*1) Required(*1) Not required Required Required Required Required Required

(*1) When using cables witch Mitsubishi supplies, cable clamping with the clamp fitting is not required because the cable shield connects to ground through the connector case. 3.3.3 Connection of Spark Killer Kill er s The generated noise must be removed when the coil or contact operates. As a measure, conne ct a spark killer kill er in parallel with the coil or contac t . The CR compound element is useful for eliminating noise generated by magnetic induction. Contact  Ú“_

Spar Sparkk kil killler

SK

E

K S

ƒR Coil ƒCƒ‹

3-9

C: 0.03 0.033~ 3~0. 0.1µF 1µF R: 10~120ƒ¶

3.3.4 Protective Measures against Lightning Su rg e Generally, lightning surge infiltrates the control power supply from the power supply line. Then the internal cir circuit is damaged by this control power supply, or via this control power supply. The Mitsubishi NC unit has a surge absorber on the control power supply for the NC control sect ion and NC cont contrrol section. However , this measure is not taken through the control pane l, as shown in Fig. 1, so the lightn lightning ing surf surfac ace e could flo w over the sign al line and damage the other dev devices ices.. NC control section NC drive section

Power line

(Servo, Spindle amplifier))

Lightning surge path

Control panel (relay panel, etc.)

Power supply suppl y for panel Fig.1 Path of damage caused by lightning surge

(1) Methods of protective measures Install the surge absorber on the power supply line for the separately prepared power supply units, etc., asshow shown n in Fig. 2 and Fig. 3. The following two measures are required as protection against general damage. •@ ‡@Installation of surge absorber •@ ‡AInstall Ins tallati ation on of circuit cir cuit protecto prot ector r

Power line

Control panel panel (Relay panel, etc.)

Other device (Power supply for panel, etc.) Circuit protector

Surge absorber (1)

Surge absorber (2)

Fig.2 Lightning surge measures for 3-phase power supply line

(2) Example of surge absorber Types of Okaya Denki Sangyo Co., Ltd. Surge absorbers Max. tolerable

Surge absorber ‡@ ‡A

Part name RAV-781BYZ-2 RAV-781BXZ-4

Circuit voltage circuit [Vrms] voltage[Vrms] 250 250

300 500

Clamp voltage Surge resistance level [V]•} 10% 8/20µs[A]

300 500

2500 2500

Surge withstand voltage(Electrical-discharge start voltage) 1.2/50µs[V]

20k 2k

• Ni ote• te• j Refer to the APPENDIX 3.6.3 for dimention. Refer to the manufacturer's catalog for details characteristics, outline and connecti on methods of the surge urge absorber.

(3) Surge absorber installation method Refer to the APPENDIX 3.6.3.

3-10

4.2 Connector Layout Drawing 4.2.1 Connectors, Switches Switc hes and LEDs Layout Drawing of Control Unit FAN1

FAN2

INV INV

DCIN DCOUT

1 0 T A B C

DCRST

M E M C

U P C C

RTEXT

PSEMG BATALM WDEN

1 # 2 0 2 C A M C

2 1 T T O O L L S S

2 # 2 0 2 C A M C

1 # 2 0 3 C A M C

2 # 2 0 3 C A M C

LCD

3 # 2 0 3 C A M C

M50

NCRST

NCLD1

NCSYS

CF10

CBUS2

ENC2

CF50

CF55

HD

FDD

HDD

CF15

Front view

DCIN

CF01

Bottom view

Name

• indicates F connectors.

Name

• indicates F switches (rotary switches, push switches).

Name

• indicates F LEDs.

4-3

PCRST

4.2.2 Connectors, Switches and LEDs Layout Drawing of keyboard unit

SW1

LED2

LED1

J2

CF25

THM

CF15

ON/OFF

NCKEY

MOUSE2 KEYBOARD

MOUSE2 •ª KEYBOARD•«

EMG

DCIN

CF24

J4

CF21 CF22

HANDLE

PARALLEL

J3

RIO3

MOUSE2 / KEYBOARD

Name

• indicates F connectors.

Name

• indicates F switches (rotary switches, push switches).

Name

• indicates F LEDs.

4-4

OPMS

CR31

4.3 Connector Pin Assignment 4.3.1 Control Unit Connector Pin Assignment IO Interface 25

1

50

26

CF10

Plug : 10 10150-6000EL Shell : 10350-3210-000 Recom ecomm mende ended d Ma Maker ker : Sumitom Sumitomo o 3M

IO Interface

10

1

20

11

CF50 Plug : 10120-6000EL Shell : 10320-3210-000 Recom ecomm mende ended d Ma Maker ker : Sumitom Sumitomo o 3M

IO Interface

10

1

20

11

CF55 Plug : 10120-6000EL Shell : 10320-3210-000 Recom ecomm mende ended d Ma Maker ker : Sumitom Sumitomo o 3M

Sync. Feed Encoder

5

1

I/O TXRX1 I/O TXRX2 0V I SKIP1 I SKIP2 I SKIP3 I SKIP4 I SKIP5 I SKIP6 I SKIP7 I SKIP8 0V I ENC1A I ENC1B I ENC1Z 0V O SVTXD2 I SVALM2 I SVRXD2 O SVEMG2 0V O SVTXD1 I SVALM1 I SVRXD1 O SVEMG1

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

I/O TXRX1* I/O TXRX2* 0V I SKIP1* I SKIP2* I SKIP3* I SKIP4* I SKIP5* I SKIP6* I SKIP7* I SKIP8* 0V I ENC1A* I ENC1B* I ENC1Z* 0V O SVTXD2* I SVALM2* I SVRXD2* O SVEMG2* 0V O SVTXD1* I SVALM1* I SVRXD1* O SVEMG1*

1 2 3 4 5 6 7 8 9 10

0V O SVTXD3 I SVALM3 I SVRXD3 0V O RTS4 O SVEMG3 NC I/O TXRX4 NC

11 12 13 14 15 16 17 18 19 20

0V O SVTXD3* I SVALM3* I SVRXD3* 0V O RTS4* O SVEMG3* NC I/O TXRX4* NC

1 2 3 4 5 6 7 8 9 10

0V O SVTXD4 I SVALM4 I SVRXD4 0V O RTS5 O SVEMG4 I/O TXRXD5 O RTS6 I/O TXRXD6

11 12 13 14 15 16 17 18 19 20

0V O SVTXD4* I SVALM4* I SVRXD4* 0V O RTS5* O SVEMG4* TXRXD5* O RTS6* I/O TXRXD6*

1 2 3 4 5

ENC2 9

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

6

Connector : CD CDE-9PF Contac tact : CD-PC -PC-111 Case : HDE-CTH Recom ecomm mende ended d Maker ker : Hiro Hirose se

4-5

I I I

ENC2A ENC2B ENC2Z 0V 0V

6 7 8 9

I I I

ENC2A* ENC2B* ENC2Z* +5V

RIO1 RIO2

SKIP

ENC1

SV2

SV1

Floppy Disk Drive FDD

1B

20B

1A

20A

Connector : 79 7940-6500SC Recom ecomm mende ended d Ma Maker ker : Sumitom Sumitomo o 3M

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Hard Disk Drive HDD

1B

22B

1A

22A

Connecto ctor : FCN-72 -727B044 044-G/L -G/LM M-D Recom ecomm mende ended d Ma Maker ker : Fujits Fujitsu u

LCD Inverter

6

1

INV

FAN

1

3

FAN1/FAN2

DC24V Input DCIN

1

3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

O I/O I/O I/O I/O I/O I/O I/O I/O I I/O I/O I/O O I I/O I/O O O

A 0V +5V +5V NC NC NC 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

B 0V +5V +5V DENSEL NC NC INDEX DR0 DR1 DR2 MTON DIR* STEP* WDATA* WGATE* TRK0* WP* RDATA* HDSEL* DSKCHG*

A BRSTDRV* DD7 DD6 DD5 DD4 DD3 DD2 DD1 DD0 0V DDRQO DIOW* DIOR* IORDY DDAK0* IRQ14 DA1 DA0 CS1P* IDEACTPP* +5V(Logic) 0V

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

B 0V DD8 DD9 DD10 DD11 DD12 DD13 DD14 DD15 NC 0V 0V 0V Pull-up 0V IOCS16* NC DA2 CS3P* 0V +5V(Motor) NC

Conne onnecto ctorr : 5103 51030-0 0-063 630 0 Contac tact : 50083-81 -8160 Recom ecomm mende ended d Ma Maker ker : MO MOLEX LEX

1 2 3 4 5 6


1 2 3

Conne onnecto ctorr : 2-17 2-1782 8288 88-3 -3 Contac tact : 1-17 -175218-5 Recom ecomm mende ended d Maker ker : AM AMP

1 2 3

4-6

I/O I/O I/O I/O I/O I/O I/O I/O

I I/O O

I O O O

I

0V BLOFF* TTL-BLOFF* OC-BLOFF* BRT +12V

+12V 0V Sensor

+24V 0V FG

2

Power Off Ditection

1


CF01

CAUTION

1 2

0V ACFAIL

Do not supply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage. Incorrect connections may damage the devices, so connect the cables to the specified connectors.

4.3.2 Keyboard Unit Connector Pin Assignment RS232C

13

1

CF21 25

14

Conne onnecto ctorr : CD CDB-25 B-25P P Contac tact : CD-PC -PC-111 Case : HDB-CTH Recom ecomm mende ended d Maker ker : Hiro Hirose se

RS232C

13

1

CF22 25

14


Printer

13

1

PARALLEL 25

14


DC24V Input DCIN

1

3

1 2 3 4 5 6 7 8 9 10 11 12 13

1 2 3 4 5 6 7 8 9 10 11 12 13

1 2 3 4 5 6 7 8 9 10 11 12 13

O I O I I

O I O I I I I

I/O I/O I/O I/O I/O I/O I/O I/O I/O I I I I

NC SD1 RD1 RS1 CS1 DR1 0V NC NC NC NC NC NC

14 15 16 17 18 19 20 21 22 23 24 25

O O I I

SD2 ER2 RD2 CS2 NC O RS2 O ER1 I DR2 NC NC 0V Reserve

Signal explanation SD :Send :Send dat data a RD :Recei :Receive ve data data RS :Request :Request to send send CS :Clear to send send DR :Data set read readyy ER :Data terminal terminal read readyy

NC SD3 RD3 RS3 CS3 DR3 0V CD3 RI3 NC 0V Reserve NC

14 15 16 17 18 19 20 21 22 23 24 25

O O I I I O O I I

SD4 ER4 RD4 CS4 CD4 RS4 ER3 DR4 RI4 NC 0V Reserve

Signal explanation SD :Send :Send dat data a RD :Recei :Receive ve data data RS :Request :Request to send send CS :Clear to send send DR :Data set read readyy ER :Data terminal terminal read readyy

PSTB* PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 PACK* PBUSY PEND PSLCT

14 15 16 17 18 19 20 21 22 23 24 25

I/O I I/O I/O

PAFD* PERR* PINIT* PSLIN* 0V 0V 0V 0V 0V 0V 0V 0V

Conne onnecto ctorr : 2-17 2-1782 8288 88-3 -3 Contac tact : 1-17 -175218-5 Recom ecomm mende ended d Maker ker : AM AMP

4-7

1 2 3

+24V 0V FG

Manual pulse Genarator

8

HANDLE

1

15

1 2 3 4 5 6 7 8

9

Conne onnecto ctorr : CD CDB-15 B-15P P Contac tact : CD-PC -PC-111 Case : HDA-CTH Recom ecomm mende ended d Maker aker : Hiro Hirose se

1

Remote ON/OFF • Connect i to PD25• D25• j

5

I I I I I I

1

5

3

1

EMG

4

HDD Heater

1

CF25

2

HD Temperature Sensor

1

THM

PC Keyboard KEYBOARD

6

5

4

External Mouse MOUSE2

5

4

I


1 2 3

FG I EMG IN O COM


1 2 3 4

+24V RG FG NC


1 2

THM-1 THM-2

Conne onnecto ctorr : Mini Mini DIN DIN 6P

1 2 3 4 5 6

I/O I/O DATA NC 0V O +5V I/O I/O CLK NC

Conne onnecto ctorr : Mini Mini DIN DIN 6P

1 2 3 4 5 6

I/O I/O DATA NC 0V O +5V I/O I/O CLK NC

3 2

O

1 2 3 4 5

1

6

O

0V +12V 0V +12V 0V +12V NC

Conne onnecto ctorr : 3-17 3-1781 8127 27-6 -6 Contac tact : 1-17 -175218-5 Recom ecomm mende ended d Ma Maker ker : AMP AMP

3 2

O

1 2 3 4 5

ON/OFF

Emergency Stop

9 10 11 12 13 14 15

Conne onnecto ctorr : 3-17 3-1781 8127 27-6 -6 Contac tact : 1-17 -175218-5 Recom ecomm mende ended d Ma Maker ker : AMP AMP

CF24

Remote ON/OFF • Connect i to switc switches hes•• j

1HA 1HB 2HA 2HB 3HA 3HB NC NC

1

4-8

I I

I

NC P-OFF LG-OFF LG-ON P-ON

NC P-OFF LG-OFF LG-ON P-ON

Mouse Selection

5

1

Conne onnecto ctorr : 5103 510300-05 0530 30 Contac tact : 50084-8160 Recom ecomm mende ended d Ma Maker ker : MO MOLEX LEX

OPMS

Machine Operation Panel

J3

I I

OPMS* 0V 0V TPOFF* NC

J4 B1

B20

B1

B10

A1

A20

A1

A10

Conn Connecto ectorr •FHIF •FHIF4-4 4-40D 0D-3.1 -3.18R 8R Recom ecomm mende ended d Mak Maker er •FH •FHirose irose 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CAUTION

1 2 3 4 5

I I I I I I I I I I I I I I I I I I

B X0 X1 X2 X3 X4 X5 X6 X7 X8 X9 XA XB XC XD XE XF NC +24V/RG +24V +24V

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

I I I I I I I I I I I I I I I I

Conn Connecto ectorr •FHIF •FHIF4-2 4-20D 0D-3.1 -3.18R 8R Recom ecomm mende ended d Mak Maker er •FH •FHirose irose

A X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X1A X1B X1C X1D X1E X1F NC +24V/RG 0V 0V

10 9 8 7 6 5 4 3 2 1

O O O O O O O O

B NC NC Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19

10 9 8 7 6 5 4 3 2 1

O O O O O O I I

A Y1A Y1B Y1C Y1D Y1E Y1F +24V +24V 0V 0V


4-9

4.4 Connection of Various Devices 4.4.1 Connection of Floppy Disk Unit (1) Connection of F132 Cable Connect the F132 cable attached to the floppy disk unit to the connector "FDD" of the control unit. Refer to "4.2.1 Control Unit Connectors, Switches and LEDs Layout Drawing" for position of connector "FDD". Connect the F132 cable and floppy disk drive as shown figure below. Place the PCB side downward and face the connector polarity key upward when inserting. Control unit Floppy disk unit FDD

F132 cable

Rear side of floppy disk drive

Signals PCB side Power

Polarity key

F132 cable

(2) Installation of Floppy Disk Unit • Install E the Floppy Disk unit horizontal or vertical direction as shown in the figure below. In case of horizontal installation: LED and eject key must be below as shown in the figure below. • Inclination: E ± 25 degree or less as shown in the figure below. Do not lean the drive face. (Should be ± 0 degree) Vertical installation

Horizontal installation Front bezel

• }25• ‹ LED

CAUTION

Eject key

± 25• ‹


4-10

4.4.2 Connection of Hard Disk Drive (1) Connection of F140 cable Three cables are attached to the hard disk unit. Refer to the right figure for the positions of the each cable connection. Refer to Chapter 4 for the positions of the HDD connector, the HEATER connector and the THM connector. (Reference item : 4.2.1 Connectors, Switches and LEDs Layout Drawing of Control Unit, 4.2.2 Connectors, Switches and LEDs Layout Drawing of keyboard unit) Use the attached F140 cable that it has the unit attached. The maximum cable length is 500mm.

Control unit

F140 cable • Flat Fla i t type type•• j

Hard disk unit

HDD

Keyboard unit HEATER THM

• ¡ Connecti Connection on of the control unit unit and F140 cable

• ¡ Connect Connection ion of the hard disk drive drive and F140 cable

The connector key faces downward.

Red wire

Polarity Key

Red wire

(2) Handling of the hard disk unit • ¡ Cautions Cautions of general general handling handling Since the hard disk is precision apparatus, be careful of handling. ‡@Do not remove the hard disk unit from the keyboard unit. ‡ABe careful not to give a strong shock or vibration against the keyboard unit. • ¡ Cau Cautio tions ns of of handli handling ng exch exchang ange• e• @• for iservi service ce person• person• j When the hard disk unit needs to be replaced by the life or failure, please observe the following points. ‡@When you remove the hard disk unit from the keyboard unit, be careful not to make it fall. • Do i not use the the hard disk unit unit dropped accidentall accidentally.• y.• j ‡ADo not disassemble the hard disk unit. ‡BPut the hard disk unit removed from the keyboard unit on the stable place. ‡CWhen you deal with two or more hard disk units, do not stack the unit on another unit or stack them on top of it. ‡DConnect or disconnect the F140 cable straight. And connect the F140 cable as the caution label. ‡ENever touch the connector of the hard disk drive with a finger at the time of the F140 cable connection. ‡FConvey and carry the hard disk in the state of the unit. • ¡ Recommendati Recommendation on for data backups backups Since the hard disk drive has a limited life, take preventive steps such as backing up data etc. without exception in order to prevent etc. in cases where data loss may result in loss or damage. Mitsubishi corporatio n will exchange the hard disk unit, but make no warranty of damages which may be caused by data loss or errors.

4-11

(3) Cable holder The cable holder which fixes F140 cable attached with the hard disk unit and F132 cable attached with the floppy disk unit is prepared on the control unit. After connecting those cables, close the cable holder to prevent the cables coming off.

CAUTION

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage. Incorrect connections may damage the devices, so connect the cables to the specified connectors.

4-12

4.4.3 Connection of PC Card (CardBus) (1) PC card specifications Standards Standards • F PC Card Standard 95/97 compliance compliance (CardBus) (CardBus) PC Card Standard compliance (PCMCIA_V2.1, JEIDA_4.2compliance) No. of slots• F 2 slots Type I/II • Up F to two cards can be used. Type III • One F card can be used. PC card power (Vcc) • DC5V, F 1000mA/slot Program power (Vpp) • DC12V, F 120mA/slot (Note 1) PC card thickness Type I (3.3mm), Type II (5.5mm), Type III (10.5mm) (Note 2) 5V or 5V / 3.3V only can be used. (2) Handling of PC card Since the PC card is precision apparatus, be careful of handling. ‡@Precauti Prec autions ons for fo r storage stor age • (a) (@ a) Do not store the PC cards where temperature is extremely high or change in temperature is sharp. PC card • (c) (@ c) Do not store the PC cards where they will be subject to direct sunlight or near heating appliances. Eject button • (d) (@ d) Do not store the PC cards where a shock PC card slot and vibration are added. • (e) (@ e) Do not store the PC cards where appliances generating strong magnetism and a strong radio wave is near. (magnet, display, speaker, radio, radio machine etc.) ‡APrecautions for handling • (a) (@ a) Do not remove the PC card during access to it, since the data on the PC card may be erased. • (b) (@ b) The PC card has the maximum number of times of rewriting. It may not operate, when rewriting beyond the number. (3) Insertion and extraction of the PC card The PC card is inserted in the PC card slot behind the control unit as the right figure. Please keep a space of 50mm or more at the top of the control unit to insert or extract the PC card. When connecting the cable to the PC card, more space for the cable is required. There is direction in the PC card. Please insert the PC card in the slot without attaching an impossible angle. When extracting the PC card, push the eject button. (4) The problem a CardBus type PC card is not detected There are some CardBus type PC cards which are not detected normally under the condition that other PC card is used. Refer to section "7.2.2 CardBus PC Cards" regarding this problem. How to avoid the problem is indicated in that section.

4-13

4.4.4 Connection Connection of PC Card in front of Control Unit (1) IC card specifications Standards No. of slots IC card power (Vcc) Program power (Vpp)

• • • •

FPC PC Card Standard ATA compliance ( Only the memory card can be used. ) F 1sl 1 slot• Type T@ype I/II F DC5 D C5V• 660mA 6A60mA FDC12 D C12V• V• 100mA 1A00mA

(Not (Note1 e1)) IC card card thic thickn kne ess

Type Type I (3. (3.3m 3mm) m),, Typ Type e IIII (5. (5.5m 5mm) m) » Type III (10.5mm) cannot be used. (Note2) 5V or 5V / 3.3V only can be used. (2) Handling of the IC card Since the IC card is precision apparatus, be careful of handling. ‡@Precauti Prec autions ons for storage sto rage • (a) (@ a) Do not store the IC cards where temperature is extremely high or change in temperature is sharp. • (c) (@ c) Do not store the IC cards where they will be subject to direct sunlight or near heating appliances. • (d) (@ d) Do not store the IC cards where a shock and vibration are added. • (e) (@ e) Do not store the IC cards where appliances generating strong magnetism and a strong radio wave is near. (magnet, display, speaker, radio, radio machine etc.) ‡APrecautions for handling • (a) (@ a) Do not remove the IC card during access to it, since the data on the IC card may be erased. • (b) (@ b) The IC card has the maximum number of times of rewriting. It may not operate, when rewriting beyond the number.

IC card

4-14

(3) Insertion of IC card Be careful in the insertion direction. Insert the IC card as shown in the following figure. ‡@Open the t he card car d slot cover. cove r. ‡AIn the direction direction shown on the IC card, insert the IC card into the slot. (Do not give an impossible angle, and push the IC card in along the slot to the end.) ‡BFlip the eject button to the side. Note If the cover is closed without the eject button flipped, the eject button will be pushed by the cover and the IC card will be extracted.

‡@Open the card slot cover.

‡BFlip the eject button to the side.

The state the eject button stands

Card slot cover

IC card ‡AInsert the IC card.

‡CClose the card slot cover. (4) Extraction of IC card ‡@Open the t he card car d slot cover. cove r. ‡APull the eject button. ‡BPush the eject button without an impossible angle. ‡CExtract the IC card which pushes out by hand. ‡DClose the card slot cover.

(NOTE) Keep closing the card slot cover except the time of insertion and extraction of the IC card to prevent dust getting into the unit.

4-15

4.4. 4.4.5• 5• Connection C @onnection of PS/2 Mouse Although the the tablet pointer pointer of the front of the keyboard keyboard unit serves as a standard PC pointing device, the external PS/2 mouse is selectable. The connection between terminals of the OPMS connector on the back of the keyboard unit performs the change of the tablet pointer and the external PS/2 mouse. If a switch is connected between terminals, it can switch easily. Moreover, double click operation effective / non-effective on the pad of a tablet pointer can be set up. Similarly, it sets up by connection between terminals of the OPMS connector. Refer to section "4.2.2 Connectors, Switches and LEDs Layout Drawing of keyboard unit" for the positions of the MOUSE2 connector and the OPMS connector.

Tablet pointer

External PS/2 mouse

keyboard unit MOUSE2 OPMS

External PS/2 mouse Mouse select switch

OPMS OPMS* GND GND TPOFF* N.C.

1 2 3 4 5

OPMS 1-2 open OPMS 1-2 short OPMS 3-4 open OPMS 3-4 short

• Tablet F pointer effective • External F PS/2 mouse effective • Double F click operation effective (Tablet pointer) • Double F click operation non-effective (Tablet pointer)

(Note 1) Do not connect or disconnect terminals of the OPMS connector each other, while the power is ON. (Note 2) When an external switch performs mouse change and double click effective / non-effect, please use the switch corresponding to minute current (10uA). (Note 3) Observe notes of Chapter 7 strictly, when you use the PS/2 mouse, since it is weak in a noise as compared with NC. 4.4. 4.4.6• 6• Connection C @onnection of PS/2 Keyboard and Parallel Device The PS/2 keyboard and parallel device can be used as devices of pc. keyboard unit KEYBOARD PARALLEL

Keyboard Printer etc.

Refer to section "4.2.2 Connectors, Switches and LEDs Layout Drawing of keyboard unit" for the positions of the KEYBOARD connector and the PARALLEL connector. CAUTION

(Note 1) Do not connect or disconnect terminals of the OPMS connector each other, while the power is ON. (Note 2) Observe notes of Chapter 7 strictly, when you use the PS/2 mouse, since it is weak in a noise as compared with NC.

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage. Incorrect connections may damage the devices, so connect the cables to the specified connectors.

4-16

4.4.7 Connection of RX322-1 RX322-1 keyboard unit

The RX322-1 card is a I/O card which has 32 inputs and 16 outputs. This card is used in order to add the I/O signals to the operation panel. The following parts are enclesed at the time of delivery. • @•RX322-1 @• E card • @•Sheet @• Ematal bracket • @•Spacer @• E • @•Extension @• E cable (F332 cable• j Attach to the rear of the the NC keyboard keyboard unit unit as the right figure.

CR31

Spacer

Sheet metal bracket RX322-1 card

keyboard unit Cable attached with RX322-1 Extension cable

• F332 F3 i 32•• j CR32

Connect the extension cable (F322) to the CR31 cnnector on the keyboard unit.

CR31

RX322-1 CR21

CR22

RX322-1 Connector Pin Assignment

CR21 (DI)

CR22 (DO)

B1

B20

B1

B20

A1

A20

A1

A20

• ƒCable Cable side conne connector ctor type• type• „

Connector •F 7940-6500SC Recommended maker• mak er• F Sumitomo Sumitomo 3M 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

I I I I I I I I I I I I I I I I I I

B X20 X21 X22 X23 X24 X25 X26 X27 X28 X29 X2A X2B X2C X2D X2E X2F NC +24V/RG +24V +24V

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

I I I I I I I I I I I I I I I I

A X30 X31 X32 X33 X34 X35 X36 X37 X38 X39 X3A X3B X3C X3D X3E X3F NC +24V/RG 0V 0V

4-17

• ƒCable Cable side conne connector ctor type• type• „ Connector •F 7940-6500SC Recommended maker• mak er• F Sumitomo Sumitomo 3M 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

O O O O O O O O O O O O O O O O I I

B Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27 Y28 Y29 Y2A Y2B Y2C Y2D Y2E Y2F NC NC +24V +24V

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC 0V 0V

4.4.8 Connection of Power Supply The PD25 power supply is used to protect the hard disk. By outputting +24V for 300msec after the 200VAC is turned off, turning off of the power during writing to the hard disk can be prevented. (1) Power Supply System Drawing RST INV TFT

Circuit breaker ENC2 ON

OFF

F110

MC

DCIN

HDD

CF01

0 4 1 F

MC

ON

MC

F172

OFF PD25 DCOU T ACIN ON/OFF

F070

24VDC

F171

Circuit breaker

Control Unit

ON/OFF

CF25 THM

FDD CF55

J3 J4

J2

CF15

HANDL E

HDD Unit 1 2 R C RX322-1 2 2 R C

EMG

CF10 CF50

CF15

DCIN CF24

Refer to Appendix 2 for the F110 cable and the F171 cable.

CR31

CF21 CF22 KEYBOARD MOUSE2 OPMS PARALLEL

Keyboard Unit

RIO3

(2) Unit specification Item Input Output Size Back up time

Specification 200VAC/230VAC (-15%¤+10%) (-15%¤+10%) 24VDC 3A 130mm• ~65mm• ~230mm 300ms

(Note) The power cannot be turned ON immediately after the PD25 power has been turned OFF. Wait approx. two seconds before turnning the power ON.

(3) Connector layout and pin assignment ACIN : 200VAC input

ACIN

1 ACIN N 2 ACIN H 3 FG

• ƒCable side connector connector type• type• „ Connetor • 2-178128-3 F Contact • 1-175218-5 F Recom commended ded maker • AMP F

ON (• ªupword) ON/OFF SW : Swich ON Swic Swich h OFF OFF

--- 24VDC ou output (• «down downwo word)rd)---- 24V 24VDC DC out outpu putt OFF

ON/OFF : Connect to the escutcheon ON/OFF switch ON/OFF SW

ON/OFF POWER

1 2 3 4 5

NC P-OFF 0V 0V P-ON

• ƒCable side connector connector type• type• „ Connetor • 1-178288-5 F Contact • 1-175218-5 F Recom commended ded maker • AMP F

DCOUT

POWER : Green lamp lights during +24V output

Left conn connec ecto torr DCOUT : Left

----- 24V 24VDC DC outp output ut Right connecto connectorr --- Power Power off off detection detection signal signal (ACFAIL) (ACFAIL) output output

A (X) B (Y) 1 ACFAIL +24V 0V 2 0V FG 3 FG

• ƒCable side connector connector type• type• „ Connetor • 3-178128-6 F Contact • 1-175218-5 F Recomm ommended mak maker • AMP F

4-18

(4) Installation direction and spacing Install the external power supply unit vertically so that the front surface is visible. Provide the space around the unit for heat radiation and ventilation.

Top 100mm

20mm

20mm

100mm

Bottom

(5) Connection of ON/OFF Switch Keyboard unit

ON/OFF 1 2 3 4 5

NC POWER ON 0V POWER CUT +24V

• ƒCable side connector connector type• type• „ Connector • 1-178288-5 F Contact • 1-175218-5 F Reco Recomm mmen ende ded d make makerr • AMP F

WARNING CAUTION

(Note) "A" type contact switches are required for both the ON switch and OFF switch.

Do not damage, apply excessive stress, place heavy things on or sandwich the cables, as this may lead to electric shocks. !

Separate the signal wire from the drive line/power line when wiring. Do not connect or disconnect the connection cables between each unit while the power is ON.

CAUTION


4-19

4.4.9 Connection of Signal Separator Cards The following two types of cards are available as the additional star-connection type signal separator for the auxiliary axis axis servo servo drive drive unit unit • MR-J2-CT• i jand and the remote remote I/O. Card name

Function

HR021

Auxiliary axis servo drive unit• F• Star @ type type separator separator of SV System-4.• System-4.• 4i branches branches with 1 system• system• j Remot emote e I/O• I/O• F• Star @ type type separator separator of RIO SystemSystem-5, 5, RIO System-6.• System-6.• 4i branches branches with 1 system• system• j

HR023

Separator Separator of auxiliary auxiliary axis servo line• F• Separating @ 1 line into 4 branches.

(1) Connection Diagram F012 24Vdc CF55

SV System-4

CNC Unit

F070 DC24V SV4#1 SV4#2 SV4#3 SV4#4

SH21 SH21 SH21 SH21

MR-J2-CT max. 7units units

FCU6-MA651-33 FCU6-MA651-34

(Note) The SV System-4 is not used for M640MT Pro.

CF55

Signal separator HR021

RIO5#1 RIO5#2 RIO5#3 RIO5#4

F260 F260 24Vdc

1 7 YMW 3 R I/O board H

Machine Machine I/O I/ O

24Vdc



RIO6#1 RIO6#2 RIO6#3 RIO6#4

F260 F260 24Vdc



24Vdc



RIO System-5 Max. 8 channels

RIO System-6 Max. 8 channels

SH21

Aux Auxilia iliary ry axis axis serv servo o line line from •iSV System-2 or SV System-4•j 24Vdc

F070 DC24V

SV_IN SV#1 Signal separator SV#2 HR023 SV#3 SV#4

SH21 SH21 SH21 SH21 MR-J2-CT max. 7units units

(2) Addition of Optional card into Control unit For the expansion of the optional auxiliary axis servo drive unit and Remote I/O by the HR201, the option cards need to be added to the control unit. HR063 #1 for RIO System-4 • stan st i anda dard• rd• j

HR061 #1 for SV System-3 • stan st i anda dard rd•• j

HR063 #2

for RIO System-5 • opti op i tion on•• j HR061 #2

for SV System-4 (option) (Only for M640M Pro)

HR063 #3

for RIO System-6 • opti op i tion on•• j

4-20

(3) HR021 card Connector Layout Drawing and Pin Assignment

DC24V

CF55

1 # 5 O I R 2 # 5 O I R 3 # 5 O I R 4 # 5 O I R

DC24V input

SV4#1

1

SV4#2

3

DC24V

Remote I/O

1

3

RIO5#1~4 RIO6#1~4

IO interface

SV4#3

SV4#4

• ƒCable side connector connector type• type• „ Connecto ctor : 2-178288 288-3 Contact : 1-175218-5 Recommended maker : AMP

1 2 3

• ƒCable side connector connector type• type• „ Connect ector : 1-1782 78288-3 Contact : 1-175218-2 Recommended maker : AMP

1 2 3

10

1

20

11

CF55 • ƒCable side connector connector type• type• „ Plug : 10120-6000EL Shell : 10320-3210-000 Reco Recomm mmen ende ded d make makerr : 3M

Servo drive unit System-4 • Dedicated Dedica i ted for for MR-J2MR-J2-CT• CT• j SV4#1 SV4#2 SV4#3 SV4#4

1 # 6 O I R 2 # 6 O I R 3 # 6 O I R 4 # 6 O I R

10

1

20

11

• ƒCable side connector connector type• type• „ Plug : 10120-6000EL Shell : 10320-3210-000 Reco Recomm mmen ende ded d make makerr : 3M

4-21

+24V 0V FG

I/O TXRX1 I/O TXRX1* 0V

1 2 3 4 5 6 7 8 9 10

0V I SVTXD4 O SVALM4 O SVRXD4 0V I RTS5 I SVEMG4 I/O TXRXD5 I RTS6 I/O TXRXD6

11 12 13 14 15 16 17 18 19 20

0V I SVTXD4* O SVALM4* O SVRXD4* 0V I RTS5* I SVEMG4* I/O TXRXD5* I RTS6* I/O TXRXD6*

1 2 3 4 5 6 7 8 9 10

0V O SVTXD4 I SVALM4 I SVRXD4 0V NC O SVEMG4 NC NC NC

11 12 13 14 15 16 17 18 19 20

0V O SVTXD4* I SVALM4* I SVRXD4* 0V NC O SVEMG4* NC NC NC

(4) HR023 card Connector Layout Drawing and Pin Assignment

DC24V

SV_IN

SV#1

DC24V input

SV#2

1

SV#3

3

SV#4

• ƒCable side connector connector type• type• „ Connecto ctor : 2-178288 288-3 Contact : 1-175218-5 Recommended maker : AMP

DC24V

Servo drive unit Signal input

10

1

SV_IN

20

11


Servo drive unit Star type separation • Dedicated Dedica i ted for for MR-J2MR-J2-CT• CT• j SV#1 SV#1•• `4

10

1

20

11


4-22

1 2 3

+24V 0V FG

1 2 3 4 5 6 7 8 9 10

0V I SVTXD O SVALM O SVRXD 0V NC I SVEMG NC NC NC

11 12 13 14 15 16 17 18 19 20

0V I SVTXD* O SVALM* O SVRXD* 0V NC I SVEMG* NC NC NC

1 2 3 4 5 6 7 8 9 10

0V O SVTXD I SVALM I SVRXD 0V NC O SVEMG NC NC NC

11 12 13 14 15 16 17 18 19 20

0V O SVTXD* I SVALM* I SVRXD* 0V NC O SVEMG* NC NC NC

4.4.10 Connection of Manual Pulse Generator • Up U @p to three manual pulse generators can be connected. Connect the F020/021/022 cable to "HANDLE" on the keyboard unit. • Refer R @efer to the section "4.2.2 Keyboard unit connector,switch and LED layout drawing" for position of "HANDLE" connector. connec tor. And refer to "Appendix "Appendix 2" for the F020/021/022 Cable. NO.1

Keyboard unit

Manual pulse generator HD60 Rear view

12V 0V A B

When connecting one manual pulse generator

4-M3

F020 cable

HANDLE

When connecting two manual pulse generators

NO.2

NO.1

12V 0V A B

12V 0V A B

4-M3

• F021cable F@021cable

When connecting three manual pulse generators

NO.3

NO.2

NO.1

12V 0V A B

12V 0V A B

12V 0V A B

4-M3 • F022cable F@022cable

Input/output conditions

Input/output circuit

Input pulse signal type

90 degree phase difference between A phase and B phase. (Refer to waveform (e) below.) H-level 3.5V ~ 5.25V 5.25V L-level 0V ~ 0.5V 100kHz DC12V• 12V•}} 10% 10%

Input signal voltage Max. input pulse frequency Power voltage for pulse generators Max. output current No. of pulses per rotation

+5V Connector pin NO. HA1 HA2 HA3

470ƒ¶ 220ƒ¶

1 3 5

4700pF +5V

Input

300mA 25pulse/rev

0V

470ƒ¶ HB1 HB2 HB3

220ƒ¶

2 4 6

Control circuit 4700pF

A(B) phase

0V

B(A) phase a

b

c

d

Output

e

T

+12V +12V +12V

10 12 14

0V 0V 0V

9 11 13 0V

a. b. c. d. e: A phase or B phase rising edge (falling edge) phase difference difference = T/4 • } T/10 T: A or B phase cycle (Minimum 10µs)

4-23

4.5 Emergency Stop 4.5.1 Connection of Emergency Stop • The T@he external emergency stop is usable with the "EMG" connector where it is back of Keyboard unit. Do not use the EMG connector for applications other than emergency stop. Refer to Appendix 2 (F120 cable) for details on manufacturing the cable. Keyboard Keyboard unit uni t E merg mer g ency ency stop st op switch

E MG

F 120 cable ON: Release emerg ency stop OFF: Emerg ency stop

Interconnection the emergency stop and the motor brake (1) Supply power from NC control unit

(2) Supply power from external power supply unit

Power supply unit DC24V

2 SW

Emergency stop switch

Power Power supply unit

NC DC24V

EMG 3

DC24V

2k

2 SW

330

CN20 1

Emergency stop switch

2k 330

CN20 1

MDS-B/C1

RA

NC DC24V

EMG 3

MDS-B/C1

RA Brake

3

Brake

3

Notes

(1) When activate the emergency emergency stop with sequence program program not only emergency emergency stop switch, use a small current type switch. (5mA) (2) Make the GND of power supply unit unit which supplies power to the brake brake and the GND of power supply unit witch supplies power to the "DCIN" of NC control unit common. (3) The way of connection to the brake brake is varied according to type of drive unit. Refer to the the corresponding specification manual. CAUTION


4-24

4.5.2 Compliance with the EN standard • Installation I@ nstallation of the external emergency stop switch and the contactor can be met to the EN60204-1 category 1 fundamentally. • Example y of the emergency emergency stop stop circuit circuit • z • Emergency E @mergency stop is the signal to make a machine tool stop urgently. The emergency stop signal is connected to the CNC unit. If necessary, connect the emergency stop signal to the power supply unit as well. The servo/ spindle drive units make motors decelerating stop by the software control based on the decelerating stop instruction from the CNC unit. The right figure is the example of a power line breaking method (EN60204-1 category 0 stop) that is independent of the emergency stop input to the CNC unit. The off delay timer (TM1) is used in it. The component selection and the circuit design should be given careful consideration because a higher safety category may be required by the kind of the machine.

CNC Unit

TM1 R

EMG

External Emergency Switch

RA1 RA1 R NC Emergency

CPU CPU & ASIC ASIC

SV1/2

0V MBR*

Power Supply Unit

Servo / Spindle Drive Unit

CN23 CPU CPU & ASIC ASIC

0V

MC

MC1

CPU CPU & ASIC

MC-OFF*

L1 L2 L3 External Contactor

Software Emergency L11 L11 L21 L21

L11 L11 L21 L21

Hardware Emergency CN1A/B

P N

CN20

MBR* Motor Brake

ACReactor actor

Setting time of the off delay timer (TM1) TM1 should work after all the motors complete a decelerating stop. When the setting time of the TM1 is shorter than a decelerating stop time, the spindle motor gets into a free running. tm • †All motors motors decelerating decelerating stop time time Please build a safety circuit that a power line can be cut off even if a CNC system breaks down. When the power line is cut off forcibly, the servomotor stops with the dynamic brake, and spindle motor gets into a free running. Safety category of EN60204-1 - Category 0: stopping by immediate removal of power to the machine actuators. - Category 1: a controlled stop with power to the machine actuators available to achieve the stop and then removal of power when the stop is achieved. • Note• i jRefer Refer to the standard book for details.EN60204-1: details.EN60204-1: Safety Safety of machinery Electrical equipment of machines -Part1 9.2.5.4.2

4-25

CHAPTER CHAPTER 5 CONNECTI CONNECTION ON OF I/O INTE IN TERF RFAC ACE E 5.1• Outline Outlin @ e of I/O Interfac Interfac e 5.1.1• Types T @ypes of I/O Interface The following three types of I/O interfaces are available. 1 Base I/O unit

The base I/O unit is used for connecting the servo amplifier, encoder, skip and remo remote I/O unit. One unit is always required require d per control uni unit. The remote I/O unit is connected to RIO1, RIO2 and RIO4-#1 to #4 on the base I/O unit. unit.

2 Remote I/O unit unit 3 Card-sized Card-siz ed I/O I/O

The card-sized I/O has 16 points DI and 16 points DO, and size is 55mm x 93mm 93mm.. When using the card-sized I/O, the machine builder provides a connector PCB (base board) for card-sized I/O.

1 Base I/O unit

HR353

DI(Sink/Source)/DO(Source) = 32/32

2 Remote I/O unit unit

FCUA-DX101

Refer efer to Cha Chap pter ter 6

3 Card-sized I/O

FCU6-HR371

DI(Source)/DO(Source) = 16/16

SV1¤SV2-#1• `#4¤ENC1¤SKIP¤ RIO1¤RIO2¤RIO3-#1 RIO1¤RIO2¤RIO3-#1•• `#4¤AI/ #4¤AI/O O

Refer to section 5.3

Note: The remote I/O unit and the card-sized I/O cannot be used together in the same machine. 5.1.2• Example E @xample of DI/DO DI/DO Connec Connec ti on There are three types of DI/DO as shown in section 5.1.1 "Types of I/O interface" for the M640M Pro series. Normally one base I/O unit is used, and the remote I/O unit is connected to RIO1 or RIO2. The number of I/O points are configured according to the user specifications. Refer to the Chapter 6 "Connection of Remote I/O unit" for details of the remote I/O unit. When using the card-sized I/O, the user provides a connector PCB (base board) for the card-sized I/O. Refer to the section 5.3 "Connection of Card-sized I/O" for details. (1) Example when using the remote I/O unit Base I/O unit HR353 FCUA-R 211 211 (SH41) cab le

RIO4-1 RIO4-2 RIO4-3 RIO4-4

RIO1 RIO2

FCUA-R211 (SH41) (SH41) cable FCUA-R211(SH41) ca ble

(2) Example when using the card-sized I/O Card-sized I/O Junction box

Card-sized I/O Junction box

FCUA-R 211 211 (SH41)cab le FCU FCUA-R 211 (SH4 (SH41) 1)ca cab b le

Card-sized I/O

Base I/O unit HR353

RIO1

FCUA-R211 (SH41) (SH41)cab cable

RIO4-1 RIO4-2 RIO4-3 RIO4-4

Junction box

Card-sized I/O

RIO2

FCUA-R211 (SH41) (SH41)cab cable

5-1 5-1

Junction box




5.2• @ Connection Conne ction of Base Base I/O Unit Un it 5.2.1 Base I/O Unit Connection System System Drawing Control unit

HR353 F017 cable

CF10 CF50

CF10 CF50

FCUA-R211(SH41)•@cable FCUA-R211(SH41)•@cable FCUA-R211(SH41)•@cable FCUA-R211(SH41)•@cable FCUA-R211(SH41)•@cable FCUA-R211(SH41)•@cable

Remote I/O System-1 Remote I/O System-2 Remote I/O System-4, 1st branch Remote I/O System-4, 2nd branch Remote I/O System-4, 3rd branch Remote I/O System-4, 4th branch An Analog log inp input/o t/outpu tput

RIO1 RIO2 RIO4-1 RIO4-2 RIO4-3 RIO4-4 AIO AIO

SV1 SV3 SV2-1 SV2-2 SV2-3 SV2-4 ENC1 SKIP CF31 CF32 DC-IN

SH21•@cable SH21•@cable SH21•@cable SH21•@cable SH21•@cable SH21•@cable F040•@cable

Servo drive unit System-1 Servo drive unit System-3 Servo drive unit System-2, 1st branch Servo drive unit System-2, 2nd branch Servo drive unit System-2, 3rd branch Servo drive unit System-2, 4th branch Sync. encoder Sensor signals (Skip) DI DO Power input

5.2.2 Base I/O Unit Connectors Connectors Card Card name• name• HR353 F SV1 SV1 Conn onnect ect wit with the serv servo o driv drive e unit unit sys system tem-1. -1. SV2-1, SV2-2 Conn Connec ectt with with the the servo servo driv drive e unit. nit. Dedic edica ated ted for MR-J2-CT. With the the servo servo driv drive e unit unit,, multiple unit nits can can be SV2-3, SV2-4 used used withi ithin n the range ange that the total number of occu ccupied pied unit is seve seven n or les less at the SV2SV2-1, 1, SV2SV2-2, 2, SV2SV2-3, 3, SV2-4. SV3 SV3 Conn onnect ect wit with the serv servo o driv drive e unit unit sys system tem-3. -3. ENC1 Connect with with the encoder. When using two channels of encoder, conne onnecct the secon econd d channel to ENC2 of the control unit SKIP Conn Connec ectt wit with h the the sen senso sorr sign signal alss (ski (skip) p).. Up Up to eigh eightt poin points ts can can be used used.. RIO1 Connec nnectt with with the remote I/O unit. There are are two channels occup ccupie ied d on the base base I/O unit, so the remaining six chan channe nels ls can can be used used.. Refe Referr to sect sectio ion n 6.7 6.7 “Setti “Setting ng of chan channe nell No. when Usin Using g Mult ultipl iple Remote I/O Unit” for the occupied channels. RIO2 Connect with with the remote I/O unit. Eight channels can be used. Refer to section 6.7 “Se “Setting of channel No. when Using Multiple Remote I/O Unit” for the occupied channels. RIO4-1, RIO4-2 Conn Connec ectt with the the remo remote te I/O unit unit.. Tot Total of the the chan channe nels ls conn connec ecte ted d to the the RIO4O4-1, RIO4O4-2, RIO4-3 4-3 and and RIO4O4-4 RIO4-3, RIO4-4 can can be used used up to eigh eightt chan channe nels ls.. Refe Referr to sect sectio ion n 6.7 6.7 “Sett “Settin ing g of chan channe nell No. when when Using Multiple Remote I/O Unit” for the occupied channels. CF31 DI: 32 (Sink/Source) CF33 DO: 32 (Source) AIO AIO Connect with analog analog input/outpu input/outputt signals, Up to t w o analog analog output signals signals and four analog analog input signals signals can be used. DCIN Supply DC24V.

5.2.3 Base I/O Unit Connector Layout Layout Drawing

CF31

CF33

AIO AIO

HR353

R I O 4 4

R I O 4 3

DCIN

R I O 4 2 R I O 4 1

CF50

SKIP RIO2

ENC1 SV2-4 SV2-3

RIO1

CF10

SV2-2

SV1

SV2-1

SV3

5-2

5.2.4 Base I/O I/O Unit Connector Pin Assignmen t DC24V Input DCIN

1

3

Conn Connec ecto torr: : 2-17 2-1782 8288 88--3 Contact : 1-175218-5 Recomme Recommended nded maker : AMP AMP

I/O Interface 25

1

50

26

CF10

Plug: : 10150-6000EL Shell: : 10350-3210-000 Recom Recommen mended ded maker : 3M 3M

I/O Interface

10

1

CF50 20

11

Plug: : 10120-6000EL Shell: : 10 10320-3210-000 Recom Recomme mende nded d maker : 3M

Servo Drive Unit

10

1

SV1

20

11

Plug: : 10120-6000EL Shell: : 10 10320-3210-000 Recommended Recommended mak maker: 3M

5-3

+24V 0V FG

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

I/O TXRX1 I/O TXRX2 0V I SKIP1 I SKIP2 I SKIP3 I SKIP4 I SKIP5 I SKIP6 I SKIP7 I SKIP8 0V I ENC1A I ENC1B I ENC1Z 0V O SVTXD SVTXD 2 I SVALM2 I SVRXD2 O SVEMG2 0V O SVTXD SVTXD 1 I SVALM1 I SVRXD1 O SVEMG1

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

I/O TXRX1* I/O TXRX2* 0V I SKIP1* I SKIP2* I SKIP3* I SKIP4* I SKIP5* I SKIP6* I SKIP7* I SKIP8* 0V I ENC1A* I ENC1B* I ENC1Z* 0V O SVTXD2* I SVALM2* I SVRXD2* O SVEMG2* 0V O SVTXD1* I SVALM1* I SVRXD1* O SVEMG1*

1 2 3 4 5 6 7 8 9 10

0V SVTXD SVTXD 3 SVALM3 SVRXD3 0V O RTS4 O SVEMG3 0V I/O TXRX4 +5V

11 12 13 14 15 16 17 18 19 20

0V SVTXD3* SVALM3* SVRXD3* 0V O RTS4* O SVEMG3* 0V I/O TXRX4* NC

0V SVTXD SVTXD 1 SVALM1 SVRXD1 0V NC SVEMG1 NC NC +5V

11 12 13 14 15 16 17 18 19 20

1 2 3 4 5 6 7 8 9 10

System-1

1 2 3

O I I

O I I O

O I I

O I I O

0V SVTXD1* SVALM1* SVRXD1* 0V NC SVEMG1* NC NC NC

RIO1 RIO2

SKIP

ENC1

SV2

SV1

Servo Drive Unit System-2 (Dedicated for MR-J2-CT) SV2-1 SV2-2 SV2-3 SV2-4

10

1

20

11

Plug: : 10120-6000EL Shell: : 10320-3210-000 Reco Recomm mmend ended ed maker maker:: 3M

Servo Drive Unit

10

1

20

11

System-3 SV3

Plug: : 10120-6000EL Shell: : 10320-3210-000 Reco Recomm mmend ended ed maker maker:: 3M

Sync. Encoder

5

1

ENC1 9

6

1 2 3 4 5 6 7 8 9 10

0V O SVTXD2 I SVALM2 I SVRXD2 0V NC O SVEMG2 NC NC +5V

11 12 13 14 15 16 17 18 19 20


1 2 3 4 5 6 7 8 9 10

0V O SVTXD3 I SVALM3 I SVRXD3 0V NC O SVEMG3 NC NC +5V

11 12 13 14 15 16 17 18 19 20


1 2 3 4 5

I I I

ENC1A ENC1B ENC1Z 0V 0V

6 7 8 9

I I I

0V SKIP IN1 SKIP IN3 NC SKIP IN5 SKIP IN7 NC 0V

9 10 11 12 13 14 15

ENC1A* ENC1B* ENC1Z* +5V

Connector : CDE-9PF Contact : CD-PC-111 Case : HDE-CTH Reco Recomm mmen ende ded d make makerr : Hiro Hirose se

Skip

8

1

SKIP 15

9

Conne onnect ctor or:: : CDB-15 B-15P P Contact : CD-PC-111 Case : HDA-CTH Reco Recomm mmen ende ded d maker maker : Hiro Hirose se

Remote I/O RIO1 RIO2 RIO4-1 RIO4-2 RIO4-3 RIO4-4

1

3

1 2 3 4 5 6 7 8

1 2 3

B

I I I I

A I/O TXRX1 I/O TXRX1* 0V

1 2 3

I I I I

0V SKIP IN2 SKIP IN4 NC SKIP IN6 SKIP IN8 0V

B +24V 0V FG

Conn Connec ecto tor: r: : 3-17 3-1781 8127 27-6 -6 Contact : 1-175218-2 Reco Recomm mmen ende ded d mak maker er : AMP AMP

A

5-4

10

Analog I/O

1

1 2 3 4 5 6 7 8 9 10

AIO AIO 20

11

Pl u g : 10120-6000EL Shel l : 1 0320- 3210-0 00 Recommende Recommended d maker: 3M

DI/DO

CF31

11 12 13 14 15 16 17 18 19 20

0V AI 1 AI 3 NC 0V NC O AO 1 0V NC NC I I

CF 3 3 B1

B20

B1

B20

A1

A20

A1

A20

Conn Connec ecto torr • F7940 7940-6 -650 500S 0SC C Re R eli ef : 3448 -7940 Recommended maker: 3M 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

0V I AI 0 I AI 2 NC 0V NC O AO 0 0V NC NC

I I I I I I I I I I I I I I I I I I I

B X0 X1 X2 X3 X4 X5 X6 X7 X8 X9 XA XB XC XD XE XF NC COM +24V +24V

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

I I I I I I I I I I I I I I I I I

Conn Connec ecto torr • F7940 7940-6 -650 500S 0SC C Re R elie f : 3448 -7940 Recommended maker: 3M

A X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X1A X1B X1C X1C X1D X1D X1E X1F X1F NC COM 0V 0V

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1


B Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 YA YB YC YD YE YF NC NC +24V +24V

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1


A Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F NC NC 0V 0V

The assignment number of I/O signals are changed according to the setting of the channel number select switch. Refer to a PLC interface manual for detail.

CAUTION


5-5

5.2.5 Installation of HR353 card (1) Do not take out the HR353 card from an anti-static bag until install it in a cabinet. Handle the HR3 53 ca rd with an anti-static bag. (2) When you take out the HR353 card from an anti-static anti-static bag and install it in a cabinet, you must put the a n ti static band on your wrist. (3) Do not touch the the electrical electrical components components on the the HR353 card. Handle Handle the corner corner of the HR353 card. (Se ( Se e F i g. 1) (4) To Avoid the twist twist of HR353 card card by screw mounting, mounting, fasten screws cross by cross. (See Fo g. 2) (5) The tip of of the screw screw driver must not touch electrical electrical components components on the the HR 35 3 ca rd. rd . (6) Connect Connect connector connectorss without mistak mistake, e, especially especially be careful careful CF31 (Dio (Dio input) and and CF33 (Di o ou tp ut ). (7) Make sure sure the the connectio connection n before before power powe r on.

2A 4IL1NO R U R A LT 2 LE D5

‡@ R 24A I1LNR 5O U T LEDAL2

‡B

‡E

‡D R IO 4-4 R IO 4-2R IO 4-1

R IO 4-4 R IO 4-2R IO 4-1 ‡C Fig. Fig.1 1 Hand Handliling ng poin pointt of the the card

‡A

Fig. Fig.2 2 Exam Exampl ple e of the the orde orderr of fast fasten en scre screw w at the the inst installi alli ng

5-6

5.2.6 Base I/O Unit Input/Output Specification (1) Terminator Connect a terminator to the final end of the remote I/O unit connected to RIO1¤RIO2¤RIO4-1¤RIO4-2¤ RIO4-3¤RIO4-4. Terminator type: R-TM (2) (2) CF31 input circui t Sink type

Source type Machine side

Machine side 2.2kƒ¶

+24V

2.2kƒ¶

2.2kƒ¶

+24V

2.2kƒ¶

2.2kƒ¶

+24V

2.2kƒ¶

2.2kƒ¶

+24V

2.2kƒ¶

2.2kƒ¶

+24V

2.2kƒ¶

0V

0V

0V

Input circuit

0V

0V Control circuit

A3 B3 COM

+24V

32points

Input condition

Control circuit

A3 B3 COM 32points

0V

HR353

HR353

Input Input voltage voltagewhen when extern external cont act i s ON Input Input curren currentt when when external cont act is ON Input Input voltage voltagewhen when extern external contact cont act i s OFF Input Input curren currentt when when external cont act is OFF

6Vor less less 9mAor more 20Vor more, 25.2V or or less ess 2mAor less

Input Input voltage voltagewhen when external cont act is ON Input Input curren currentt when when external cont act i s ON Input Input voltage voltagewhen when external cont act is OFF Input Input curren currentt when when external cont act i s OFF

18Vor more, 25.2V or or l ess 9mAor more 4Vor less le ss 2mAor less

Permissible chattering time Input Input signa signal hold hol d ti me Input circuit operating delay time Machine chine sidecontact capa ca paci ci t y

3ms or less less (Refer t o T1 bel be l ow) ow) 40ms 40msor more(Refer to T2 bel be l ow) ow) 3ms •… T3•à T3•à T4 •…20ms +30V or more, ore, 16mA or more mor e

Permissible chattering time Input Input signal hold hol d ti me Input circuit operating delay time Machine chine sidecontact capa ca paci ci t y

3ms or less (Refer efer to T1 bel be l ow) ow) 40ms or or more(Refer (Refer to T2 bel be l ow) ow) 3ms •…T3•à T4 •…20ms +30V or more, 16mA or more mor e

T2 T1

T2 T1

External signal +24V

T1

External signal +24V T3

Internal signal

T1

T4

T3

T4

Internal signal

• Note• No i te• jInput signal hold tim time e:• "40ms @ or more" is the guide line, and if not held for longer th an the ladder pro proce cess ssin ing g cycle, the input signal will not be recognized.

5-7

(3) CF33 output circuit Output circuit Machine side

Output conditions Insulation type Rated load voltage Maximum output current Output delay time

+24V

RA R

• ¦ The HR353 output circuit is a source typ type.

PL

(Note 1) When using an inductive load such as a relay, alway always connect a diode (withstand voltage 100V or more, 100mA or more) i n parallel to the load load..

RA R

PL

(Note 2) When using a capac itive load such as a lamp, alwa always connect a protective protect ive resistor resis tor (R=150ƒ¶) (R=150ƒ¶) serially to the t he load load to suppress rush current. (Make sure that the current current is less than the above tolerable current including the momentary current.)

Control circuit

0V 32points

Source type

CAUTION

Non-insulated +24Vdc 60mA 40ms

HR353

!

When using an inductive load such as relays, always connect a diode in parallel to the load as a noise measure.

!

When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to suppress rush currents.

5.2.7 Connection of of Power Supply to Base I/O U ni t Supply the +24Vdc power to the base I/O unit from the DCIN connector or I/O connectors (CF31, CF33). If supplying the +24Vdc power from the I/O connectors (CF31, CF33), supply +24Vdc to all +24V pins.

B1

B2

A1

A2

B1

CF3 3

B2

A1 A2

CF3 1

Power supply +24V 0V

Supply from either

HR353 0V

DC-IN +24V

FG

Note• Note• jA +24Vdc +24Vdc power supply is necessary for both of the sink type and source typ type.

•i

5-8

5.2.8 Connection of Servo Drive Unit to Base I/O Unit Connect the servo drive unit to SV1 (system-1) and SV2 (system-2) of the base I/O unit. SV2, SV2-1, SV2-2, SV2-3, SV2-4 (system-2) are dedicated for the MR-J2-CT servo drive unit. MR-J2-CT(System-2) CN1B CN1A

Servo drive unit (System-1) CN1A CN1B

HR353

CN1B CN1A

CN1A CN1B

SH21 SH21• cable @ CN1B CN1A

CN1B CN1A

SH21 SH21• cable @

SV2-4


SV2-3


SV2-2

SV1

SV2-1

SV3

Servo drive unit (System-3) SH21 SH21• cable @

CN1A CN1B

CN1A CN1B

SH21 SH21•• @ cable cable

Cable drawing: Appendix 2 (SH21 cable) Connector pin assignment: 5.2.3 Base I/O Unit Connector Pin Assignment 5.2.9 Connection of Synchronous Feed Encoder to Base I/O Unit Connect the the synchronous synchronous feed encoder to to ENC1 on the base I/O unit. When connecting connecting two e nc od er s , connect the second encoder to ENC2 on the control unit. Sync. Feed Encoder

HR353

ENC1

Outli Outline ne drawing: drawing: Append Appendix ix 2 (F04 (F040 0 • cable) @ Connector pin assignment: 5.2.4 Base I/O Unit Connector Pin Assignment (EN ( EN C 1) • @ 4.3.1 4.3.1 Control Control Unit Connector Connector Pin Pin Assignment Assignment (EN ( ENC2 C2))

5-9

5.2.10 Sensor Signal (Skip) Connection Connect the sensor signals (skip) to "SKIP" connector on the base I/O I/O unit. The sensor signals are use d t o process high-speed signals. Be sure to shield the cabl e. The sensor signals are usable with either +24V common way or 0V common way. (1) Sensor Sensor Signal Signal (Skip) Cab le 2

SKIP IN1 2.2k 2.2k ƒ¶

10

SKIP IN2

2.2k 2.2k ƒ¶ 3

SKIP IN3

2.2k 2.2k ƒ¶ 11

SKIP IN4

2.2k 2.2k ƒ¶ 5

SKIP IN5

2.2k 2.2k ƒ¶ 13

SKIP IN6

2.2k 2.2k ƒ¶ Stabilized power power suppl y

6

Stabilized power power suppl y

+24V

+24V

0V

0V

14

SKIP IN8

2.2k 2.2k ƒ¶ FG

In 0V common common cas e

SKIP IN7

2.2k 2.2k ƒ¶

1,8,9,15

HR353

Control Circuit

In +24V common case

(2) (2) Input conditions conditions Input voltage vol tage with the external exter nal contact ON Input current with the external contact contact ON Input voltage with the external contact OFF Input current cu rrent with wi th the external contact OFF Input signal hold time(Ton) Internal response time Contact capacity on Machine side

Ton

18V or more, 25.2Vor less 9mA or more 4V or less 1mA or less 2ms or more 0.08ms or less 30V or more, & 16mA or more

+24V Ton Ton • †2ms †2ms 0V t

Connector pin assignment : 5.2.3 Base I/O unit Connector Pin Assignment (SKIP) 5.2.11 Outline of Analog I/O Circuit Input signal

Output signal R

Circuit

AI AI

150 150 ƒ¶

DAC DAC

AO AO AO AO *

AI*

Maximum Maximum input ratin g Resolution Condition Precision AD input input sampling sampling time

• }15V 15V 10V/2000 (5mV) (5mV) With Within in • }25mV 14.2ms(AI0)/42.6ms(AI1• 14.2ms(AI0)/42.6ms(AI1• `3) `3)

5-10

220ƒ¶

Output voltage Resolution Load condition condition Output inpedance

R

DAC

-10V• -10V• `+10V +10V •i• } 5%• j 12bi 12bitt • 0i • `4095• j 10kƒ¶ load resistan resist ance ce 220ƒ¶

5.3 Card-sized I/O connection connection 5.3.1 Example of Card-sized I/O Applicati Applicat i o n The Card-sized I/O can be used as operation board I/O or electric cabinet I/O. The connector PCB for the card-sized I/O is provided by machine builder. Operation board I/Os Electric cabinet I/Os Connector PCB for Card-sized I/Os

Keyboard unit

Connector board for Card-sized I/Os DI

RIO3

DI Card-sized I/O I/O

CF15

DO

Card-sized I/O I/O

Electric cabinet I/Os Connector PCB for Card-sized I/Os

DO

CF15

Control unit DI CF10 CF10 CF50 CF50

DO

Card-sized I/O I/O

Electric cabinet I/Os Connector PCB for Card-sized I/Os CF10 CF10 CF50 CF50

DI DO

Electric cabinet I/Os Connector PCB for Card-sized I/Os RIO2-1

Card-sized I/O I/O

RIO2-2 RIO2-3


DI

RIO1

Maximum 8 channel

Maximum 6 chan nel nel

Card-sized I/O I/O

DO


RIO2-4

Base I/O unit DI DO

DI

RIO2

Card-sized I/O I/O HR353

5-11

Maximum 8 chan nel nel

Card-sized I/O I/O

DO

5.3.2 Card-sized I/O Specification (1) Outline drawing

+24V power +5V power DI DO Communication signals (TXRX,TXRX*) SEL1 SEL2

HR37 1

(2) Basic specifications Card name Number of input points Number of output points Input/output type Size of HR361/HR371 PCB Connector for the connector PCB Connector used in HR361/HR371

HR371 16 16 Source type 55mm• ~93mm 9150-4500SC (50pins) 7650-5002SC (50pins)

Remarks

3M 3M

(3) Channel number setting Card-sized I/O doesn't have rotary rotary switch for setting a channel number. Connect SEL1~SEL3 signal pins of connector CF30 to +5V or 0V on base PCB as shown below. The card-sized I/O occupies occupies 1 channel. Refer to section 6.7 "Setting a channel No. for using multiple remote I/O units" for detail of occupied channels. Channel Channel number number Channel Channel Channel Channel Channel Channel Channel Channel selecting signal 1 2 3 4 5 6 7 8 (Pin number) CF30-1 CF30-2 CF30-3 CF30-4 CF30-5 CF30-6 CF30-7 CF30-8 SEL1(CF30-A3) 0V +5V 0V + 5V 0V +5V 0V +5V SEL2(CF30-B3) 0V 0V + 5V + 5V 0V 0V +5V +5V SEL3 CF30-A4 0V 0V 0V 0V +5V +5V +5V +5V

(4) External power supply specification The card-sized I/O powers (+24V and +5V) must be supplied from external power supplies. Prepare power supplies (stabled power supply) under the following condition. +24V +5V Output voltage +24V +24V • }5% Ripple / noise 240mVp-p Output current(per one card-sized I/O) 1A

Output voltage +5V +5V • }5% Ripple / noise 50mVp-p Output current(per one card-sized I/O) 0.4A

(Note) Output current is calculated as 16 points use 60mA for each. Use a power supply which can supply the total current of +24V output.

5-12

5.3.3 Card-sized I/O Connector Pin Assign me nt CF30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

I/O I I O O O O O O O O I I I I I I I I

A 0V TXRX* SEL1 SEL3 NC 0V YF YE YD YC YB YA Y9 Y8 0V XF XE XD XC XB XA X9 X8 0V +5V

CAUTION

Connector : 7650-5002SC Maker aker reco recomm mme ended : 3M 3M

B 0V I/O TXRX I SEL2 +24V +24V 0V O Y7 O Y6 O Y5 O Y4 O Y3 O Y2 O Y1 O Y0 0V I X7 I X6 I X5 I X4 I X3 I X2 I X1 I X0 0V +5V

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

or> Connector : 9150-4500SC Maker aker reco recomm mme ended : 3M 3M

The XO and YO assignments are reference value. When actually making the assignment, add O to the head h ead addre a ddress. ss.

Do not supply voltages on the connector other than those indicated in this manual. Doing so may cause bust or damage. Incorrect connection may damage the hardware, so connect cables to the specified connectors.

5.3.4 Notice for Patterning Patterning of Connector Connector PCB for Card-si z e d I / O (1) Terminator connection Terminato Terminatorr must must be used between between communicat communication ion lines (TXRX, (TXRX, TXRX*) of card-s card-s i z e d I /O . C o n n e c t a terminator terminator as shown shown bel ow. ow . Ex.) In case 4 connectors are placed on a connector PCB for card-sized I/Os. TXRX

B2

NC control unit (CF10, (CF10, CF11) CF11 )

100ƒ¶ TXRX*

A2 A2

Recommended resistor 100ƒ¶ 100ƒ¶•• }1% 1/4W RN1 RN14C 4C2E 2E101F 101F • Koa Ko i a den denko• ko• j

A connector on a connector PCB for card-sized I/Os(CF30) (CF30)

(2) Shielding operation on communication lines Because communication signals of card-sized I/Os are high-speeded, they must be separated from other signals. Shield both out sides of the the signals with GND pattern, and connect the the shield with 0V at sever sev er al points as shown below. TXRX TXRX*

5-13

5.3.5 Input/Output Circuit of Card-sized I/O (1) Input signal Input circuit

Input condition

Machine side +24V 2.2kƒ¶

2.2kƒ¶

Control circuit

HR371

COM 16 point point s 0V

Input Input voltage voltage with the extern external conta con tact ct ON Input Input curren currentt with the the external conta con tact ct ON Input Input voltage voltage with the extern external conta con tact ct OFF

18V or more 25.2V or less le ss 9mA or more 4V or less

Input Input curren currentt with theexternal rnal conta con tact ct OFF Permissive chattering time

2mA or less 3ms or less l ess (refer to T1 show shown bel be l ow) ow)

Input Input signa signall holdti me (Ton) (To n) Input circuit operating delay time Contact Contact capacity capacity on Machi Machine ne side si de

40ms or more more(referto T2 show sh own n bel be l ow) 3ms•…T3•à T4•…16ms 30V ormore, ore, 6mA or more

(NOTE) (NOTE) Input sig nal hold t ime : "40ms or more" isa guideline, and if not held for longer than the ladder processing cycle, the input signal wil l no not be recognized.

T2

T2

T1

T1

External signal signal +24V

T1

T1

External signal +24V T3

T4

Internal signal

T3

T4

Internal signal

(2) Output signal Output circuit

Output conditions

Machine side

Insulation type Rated load voltage Saturation voltage voltage Maximum output current Output delay time

+24V

RA R

• ¦ Output of HR371 HR371 is source source type. type.

PL Control circuit

0V 16 point point s

Caution

noninsulated +24V +1.6V(Standard) 60mA/1 point 40µs

HR371

• Note1• i jBe sure to connect a diode (maximum rati ngs:100 ngs:100V or more, 100mA or more) in pa rallel with a load if i t is an inductive load. • Note2• i jTo limit the inrush current, be sure to connect connect a resistor resi stor(R=1 (R=150ƒ 50ƒ¶• j in series se ries with a l oad if it is a capaciti capa citive load l ike a lamp. Desi gn as the curren t wouldn' t be over the maximum output current shown above even in in a moment.

!

Be sure to connect a diode(maximum ratings:100V or more, 100mA or more)as a measure against noise in parallel with a load if it is an inductive load.

!

To limit the inrush current, be sure to connect a protection resistor in series with a load if it is a capacitive load like a lamp.

5-14

5.3.6 Installation of Card-sized I/O (1) Installation direction The installation direction of the card-sized I/O I/O is shown in the figure below. Install the card-sized I/Os I/Os with Figure 1 way or Figure 2 way. top Figure 1 top Figure 2

bottom bottom top Figure 3 (NOTE) If the card-sized I/Os are installed horizontally, the heat will build up, so do not install the cards as shown on the left.

bottom (2) Installation spacing Spacing of the installed card-sized I/Os should be 15mm or more. Refer to Appendix 1.7 "Card-sized I/O Outline Drawing" for the outline size of a card-sized I/O and a card holder.

5-15

5.3.7 Cable Connection The connection between the connector PCBs with the card-sized I/Os and the base I/O unit is explained below. F260

RIO 1,2,4-1• 1,2,4-1• `4-4 `4-4 A RIO 1,2,4-1• 1,2,4-1• `4-4 `4-4 B

Shield connection Communication +24V F261

F070

0V

(2)

+24V

Base I/O unit HR353

24V power supply +24V

Communication

F270

(1)

(3)

Communication FG

+24V Shield connection Communication +24V F261 (3)

Connector PCB

F271

DC-IN

FG

O / I d 1 e z 7 3 i s - R d r H a C

O / I d 1 e z 7 3 i s - R d r H a C

Connector PCB

F271

Communication +24V

See "Note"

(1) Cable between 24V power supply and base I/O unit

Communication +24V

O / I d 1 e z 7 3 i s - R d r H a C

Connector PCB • The i last last chan channel• nel• j

Connect with F070 cable. Refer to the Appendix 2 for the F070 cable production. (2) Cable between base I/O unit and connector PCB Connect with two cables of the F260 cable (communicati on) and the F270 cable (+24V). Refer to the Appendix 2.19 2.19 and 2.21 2.21 for the F260 and and the F270 F270 cable cable production production.. For the both cables, a grounding method of the cable shielding is different depending on the number of the connector PCBs. If only one connector PCB is used, the cable shielding is connected with FG (chassis). If two or more connector PCBs are used, the cable shielding is connected with the cable shielding of the next cable but not connected with FG (chassis). (3) Cable between connector PCBs Connect with two cables of the F261 cable (communicati on) and the F271 cable (+24V). Refer to the Appendix 2.20 2.20 and 2.22 2.22 for the F261 and and the F271 F271 cable cable production production.. If connecting to the last channel of the connector PCB, the cable shielding is connected with FG (chassis). (chassis) . If connected connector PCB is not last channel, the cable shielding is connected with the cable shielding of the next cable but not connected with FG (chassis). (Note) When the last channel channel connector connector PCB is is installed near a noise source such as a motor, the noise can enter enter to circuit through the cable cable shielding, and the Remote I/O communication error may increase. In that case, do not connect the cable shielding to FG (chassis). The cable shielding is not connected to FG (chassis).

5-16

Junction box Remote I/O +24V

+24V

Com.

Com.

Earth plate

M

M

CHAPTER CHAPTER 6 CONNECTI CONNECTION ON OF REMOTE REM OTE I/O I/ O UNIT UN IT 6.1 Outline of Remote Remote I/O Unit Uni t The machine control signals which remote I/O unit(FCUA-DX101) can handle are as follows. Unit type name

FCUA-DX101

Machine control signals which can be handled

Number Number of occup occupie ie d serial link channels

Digital input signal : 32(photo coupler insulation) • @••@any a@ny of sink/source type Digital output signal : 32(no insulation) • @••@source s@ ource type

1

6.2 Name of Remote Remote I/O Unit Unit Secti Section onss Front view

1 DI-L(A connector for machine input signals) 2 DS(A switch to change transfer speed)

1

3 CS(A switch to change the channel)

2

4 DO-L(A connector for machine output signals)

3

5 RIO1(A connector for series connection #1)

4

6 RIO2(A connector for series connection #2) 7 DCIN(A connector for DC24V power supply input) (Front)

5 Bottom view

6

DS CS

7

Zoomed figure of DS and CS (Rear)

6-1

6.3 Connection of Remote I/O Power +24Vdc power is required for the remote I/O unit. Prepare a power supply that meets the following specifications. Output Voltage

+24V• +24V• }5%

Ripple

• }5% (P-P) (P-P)

Maximum Optput Current

2.4A or more (per one FCUA-DX101)

The +24Vdc power for the control circuit is supplied from the connector DCIN on the bottom of the unit or from connectors DI-L, DI-R, DO-L or DO-R on the front. When supplying from the front connector, supply to all corresponding pins. When manufacturing the R300 cable, use the single-end connector CN300 (optional, with one end), and when manufacturing manufacturing the R301 cable, use the connector set CS301 (optional, with two ends). < C o n n e c t i o n O u t l in in e >

F r o n t

Machine control cabinet, power distribution panel, etc.

Remot emot e I/ O unit unit DI-L DI-R

DI - L

R300 cable or R301 cable

B1 B2 A1 A2 DC24V(+)

q‚ `‚

B1 B2 A1

0V ‚o‚k

A2

DO-L O- L (Front)

DO-L

S u p p l y t o e it it h e r m e t h o d DCIN

Y

B a s e

R020 cable Y

DC24V(+) 0V

‚P ‚Q ‚R

DC24V(+) 0V FG

FG

(Rear)

P ower ower Supply Supply •i Pr epare separat ely•j ely•j

CAUTION


6-2

6.4 Outline Outline of of Digital Digital Signal Input Circu Cir cu i t The input circuit can be selected from sink type or source type in card units. Sink Type

MachineidSe

Source Type

2.2 kƒ¶ kƒ¶

MachineidSe +24V

2.2 kƒ¶ kƒ¶

2.2 kƒ¶ kƒ¶

+24V

2.2 kƒ¶ kƒ¶

2.2 kƒ¶ kƒ¶

+24V

2.2 kƒ¶ kƒ¶

2.2 kƒ¶ kƒ¶

+24V

2.2 kƒ¶ kƒ¶

2.2 kƒ¶ kƒ¶

+24V

2.2 kƒ¶ kƒ¶

0V 0V Input Circuit

0V 0V 0V A3COM B3

+24V

Input Conditions

Contr ol Circu it 32 inpu ts

FCUA-DX101

A3COM B3 0V

Contr ol Circu it 32 inpu ts

FCUA-DX101

Input voltage when external contact is ON Input current when external contact is ON

6V or less 9mA or more

Input voltage when external contact is ON Input current when external contact is ON

18Vor more, more, 25.2V 25.2V or les l es s 9mA 9mA or more mor e

Input voltage when external contact is OFF Input current when external contact is OFF Permissible Permissible chattering time tim e Input signal hold time

20Vor mor more •A25.2V or less less 2mA or less 3ms 3ms or less •iRefe •i Referr to T1 below•j 40ms or more •iRefer •i Refer to T2 T2 below•j

Input voltage when external contact is OFF Input current when external contact is OFF Permissible Permissible chattering time tim e Input signal hold time

4V or less 2mA or less 3ms or less (Refer to T1 below) 40ms or more (Refer (Refer to T2 bel ow)

Input circuit operating operating delay time tim e Machine Machine side contact capacity capacity

3ms•…T3•à T4•…16ms 30V or or more •A16mA or more mor e

Input circuit operating operating delay time tim e Machine Machine side contact capacity capacity

3ms•…T3•à T3•à T4•…16ms 30V or more, 16mA 16mAor mor e

T2 T1

T2 T1

T1

External Signal +24V

T1

External Signal +24V T3

T4

T3

Internal Signal

Internal Signal

6-3 6-3

T4

6.5 Outline of Digital Signal Output Circ ui t The digital signal output circuit of the DX101unit is source type. Use the digital signal output within the range of the following following specificatio specificatio n. Output Circuit Circuit Machine Side

Output Conditions Conditions Insulation type Rated load voltage Maximum output current Output delay time

+24V

RA R

PL

• ¦ The output type of HR353 is a source source.. (Note (Note 1) When using using an inductive inductive load such such as a relay, relay, always always connect connect a diode di ode (withstand voltage 100V 100V or more, more, 100m 100mA A or more) more) in paralle parallell to the load. oad.

RA R

PL

Contr ol Circu it

0V

32 outpu ts FCUA-DX101

Source Type Type

CAUTION

Non-insulated DC24V 60mA/1 output 40ƒÊs

(Note (Note 2) When using using a capacitive capacitive load such such as as a lamp, lamp, always always connec connectt a protective protective resistor resistor (R=15 (R=150 0 ohm ohm) serially to the load load to suppr sup pres esss rush ush curren current.t. (Make (Make sure sure that that the current current is less than than the the abo above ve toler ol erab ablle curren currentt including including the mom momen entary tary cur currrent ent.)

!

When using an an inductive inductive load such such as relays, always always connec connectt a diode in parallel to the l oad oad as a noise measure.

!

When using a capacitive capacitive load such as a lamp, lamp, always always connect connect a protective protective resis resisttor ser seriall al ly to the load to suppress rush currents.

6.6 Connection Connection of of FCUA-DX101 FCUA-DX101 unit and and Machine Machine Contro Controll Sign Si gnal al Type of machine input/output signal sig nal and a nd nu mber of pins ns

Connection Otline

Input Output 32 point p ointss 32 po ints ints

FCUA- DX101 DX101 DI- L

‚`‚R 0V DC24V(+)

FCUAFCUA- DX101 R300 cable/ R301 cable Machine Sig Signal R300¹ 300¹ ° Ì ÞÙ/ R301¹ 01¹ ° Ì ÞÙ

COM 2 . 2 k ƒ¶

DI-L I-L

Input circuit

Source type

‚a‚P ‚a‚Q ‚`‚P ‚`‚Q DO- L RA

Output circuit

DO-L O-L

Source type

PL

Machine Signal

0V

The signal-end connector CN300 (optional, with on end) includes the DI-L connectors. The connector set CS301 (option) includes the DI-L and DO-L connectors, and two connectors for connection with the terminal block *). *) Izumi Denki I/O terminal BX1fBX 1f-T4 T40 0 CAUTION

‚a‚R

Machine control cont rol pane panell

‚a‚P ‚a‚Q

Control circuit

‚`‚P

‚`‚Q

RIO1 RIO2 Power supply

DCIN

‚P ‚Q‚R

DC24V(+) 0V FG

Incorrect Incorrect conne connections ctions may may damage the devices devices,, so connect connect the the cables cables to the spec speciified conn connec ecttors. or s. Do not not connect connect or disconn disconnect ect the connection connection cables between between each each unit unit while while the power power i s ON.

6-4

FCUA-DX101

•@When using two or more remote I/O

DI-L

units or when connecting to the communication terminal, the signal allocation will differ. Refer to the "PLC interface manual" for details.

Machine control panel, etc. +24Vdc

‚a ‚w‚O‚O ‚w‚O‚P ‚w‚O‚Q ‚w‚O‚R ‚w‚O‚S ‚w‚O‚T ‚w‚O‚U ‚w‚O‚V ‚w‚O‚W ‚w‚O‚X ‚w‚O‚` ‚w‚O‚a ‚w‚O‚b ‚w‚O‚c ‚w‚O‚d ‚w‚O‚e COM • ‚Q {‚S‚u • ‚Q {‚S‚u ‚a

DI-L

0V

‚` ‚w‚P‚O ‚w‚P‚P ‚w‚P‚Q ‚w‚P‚R ‚w‚P‚S ‚w‚P‚T ‚w‚P‚U ‚w‚P‚V ‚w‚P‚W ‚w‚P‚X ‚w‚P‚` ‚w‚P‚a ‚w‚P‚b ‚w‚P‚c ‚w‚P‚d ‚w‚P‚e COM 0V 0V ‚`

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

DO-L

+24Vdc

DO-L

RA PL 0V

‚a ‚` ‚x‚O‚O ‚x‚P‚O ‚x‚O‚P ‚x‚P‚P ‚x‚O‚Q ‚x‚P‚Q ‚x‚O‚R ‚x‚P‚R ‚x‚O‚S ‚x‚P‚S ‚x‚O‚T ‚x‚P‚T ‚x‚O‚U ‚x‚P‚U ‚x‚O‚V ‚x‚P‚V ‚x‚O‚DW ‚x‚P‚W ‚x‚O‚XO- L‚x‚P‚X ‚x‚O‚` ‚x‚P‚` ‚x‚O‚a ‚x‚P‚a ‚x‚O‚b ‚x‚P‚b ‚x‚O‚c ‚x‚P‚c ‚x‚O‚d ‚x‚P‚d ‚x‚O‚e ‚x‚P‚e • ‚{Q‚S‚u 0V • ‚{Q‚S‚u 0V ‚a ‚`

Control unit

RI01 2 3 1 TXRX TXRX* LG

Communication terminal +24Vdc

RI02 2 3 1 TXRX TXRX* LG

X

0V

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

AMP

1 +24V

Y

X D-3 AMP

D-3

R-TM

DCIN 2 0V

3 FG

AMP D-3

Remote I/O unit

DCIN (CN220) Connector: Connector: 2-178288-3 2-178288-3 Contact: 1-175218-5 Maker: AMP

RIO1/RIO2 (CN211)

DI-L/DO-L (CN300)

Conne Connect ctor: or: 2-1782882-178288-3 Contact: 1-175218-5 Maker: AMP

6-5 6-5

Crimp type type connector: connector: 7940-6500SC Maker: Sumitomo 3M

Terminator (R-TM) X

D-3

AMP

Maker: AMP

6.7 Setting Setting of Channel Channel No. when Using Multiple Multiple Remote Remote I/O I/ O Unit Un itss When the remote I/O unit is connected with serial links (MC link B), multiple units can be used as long as the total number of occupied channels is within eight channels. Note that a remote I/O unit and card-sized I/O HR371 can not be used together in the same model. System System 1 System 2 Syst System em 4 • Star i connectio connection n• j System 3

Base module

Unit type name

HR353

FCUA-DX101 FCUA-DX101 FCUA-DX101

Maximum Maximu m number of connection units 3 4 4

Keyboard unit

When using multiple remote I/O units, a characteristic channel number should be set for each unit. The FCUA-DX101 unit has one channel setting switch, and the channel number is set in the M635MNY/LNY system as shown in the table below. 1st unit

2nd unit

3rd unit

System 1

Setting: 2

Setting: 4

Setting: 6

System 2

Setting: 0

Setting: 2

Setting: 4

Setting: 6

System 4 (Star connection)

Setting: 0

Setting: 2

Setting: 4

Setting: 6

(Not (Note) e) The assignm assignment ent of each each unit's unit's input/ou input/output tput signal signal addre address s wi l l change with the setting of the channel number. Refer to "PLC Interface Manual" for details

6-6

FCUA-DX101 unit

4th unit

Setting switch

CHAPTE CHAPTER R 7 NOTIFIC NOTIFICATI ATION ON OF USING USING PC PERI PER I PHER PH ER AL DEVI DE VI CE This chapter describes the notification of using PC peripheral devices.

7.1 Connection Connection of of Parallel Parallel I/O, I/O, Mouse Mouse and and Keybo Key boar ard d Parallel I/O device, enternal mouse, and PC keyboard can be connected to back side of the keyboard unit. Refer to section "4.4.5 Connection of PS/2 mouse" and "4.4.6 Connection of PS/2 keyboard and parallel device" for connection example. The operation of the parallel I/O device, mouse and PC keyboard in the machine operation environment is not guaranteed. The improvement of noise immunity with the ferrite core like the figure below are required. Use the "Recommended Devices" which met the Mitsubishi quality standard, or the "Connectable Devices" which confirmed the operation by Mitsubishi. F252 cable or PS/2 extention cable on the market

Printer cable on the the market, etc.

Connector installation panel Accessory cable of PS/2 devi device

Keyboard Unit External PS/2 mouse PS/2 keyboard Parallel I/O devise, Printer, Printer, etc .

Printer cable on the market, etc.

Inatallation

Inatall ferrite core to cable one turn. turn.

7.2 Recommended Recomm ended Devices Devic es List List the recommended devices that are met the Mitsubishi quality standard and the connectable • Introduce @ devices that are confirmed operation (although not met the Mitsubishi quality standard). 7.2.1 Front Access IC Cards Card s Sup pli er Type SCANDISK SDP3B-48-101 SDP3B-96-101 SDP3B-128-101 SDP3B-192-101 SDP3B-256-101 SDP3B-440-101 IO-DATA PCFCA-16M PCFCA-32M PCFCA-48M PCFCA-96M PCFCA-128M PCFCA-192M PCFCA-256M

Specification 48MB 96MB 128MB 192MB 256MB 440MB 16MB 32MB 48MB 96MB 128MB 192MB 256MB

Cl a s s Rec ommen ded Rec ommen ded Rec ommen ded Rec ommen ded Rec ommen ded Rec ommen ded Rec ommen ded Rec ommen ded Rec ommen ded Rec ommen ded Rec ommen ded Rec ommen ded Rec ommen ded

7-1

Rema rk s SDP3B-***-• • • ***: Memory size (MB) • • • : Manufacturer's control number " 1 01" i s st and ar d

PCFCA-***M ***: Memory size (MB)

7.2.2 CardBus CardBus PC Card s Device FLASH Card LAN Card

Supp li er SANDISK IO-DATA 3Com corega

BUFFALO

Ty pe Nam e S DP 3 B s e r i e s PCFCA series EtherIII EtherII PCC-T Fether PCC-TXF Fether CB-TXL LPC2-T LPC4-TX

Specification

10 BASE-T Ether 10 BASE-T Ether 10/100 BASE-T Et Ether 10/100 BASE-T Ether 10 BASE-T Ether 10/100 BASE-T Ether

Bus Type PCMCIA PCMCIA PCMCIA PCMCIA PCMCIA CardBus PCMCIA PCMCIA

Clas s Rec ommen ded Rec ommen ded Conn ect able Conn ect able Connec nectab table Conn ect able Conn ect able Conn ect able

Notices in use of CardBus type PC card (1) Install Install a driver softwa software re under the the condition condition that only only the target target CardBus CardBus type PC card card is inserted insert ed . So me trouble may occurs if a driver software is installed under the condition that other PC card is inserted together. (2) For using a CardBus type PC card, turn turn on the power under the condition that the target PC c a rd i s inserted. When the PC card is inserted under the condition that the power is turned on, the PC card is not sometimes recognized by the combination with other PC cards. 7.2.3 7.2.3 Peripheral Peripheral Devi ces Device Suppl ie r Keyb Keyboa oard rd Fujit Fujitsu su Takamizawa LOGITECH Mouse

Ty pe Name Specification FKB1420 J ap a ne s e Keyboard Y-SA2 104 Keyboard

KENSINGTON MOSUI

MOUSE IN BOX SCROLL

7-2

Cl a s s Conn Connec ecta tabl ble e

Re ma r k No gua guara rant ntee ee of nois noise e imm immun unit ity. y.

Reco mmen ded

Noi s e me as ur e i s r equ i red . Ref er to section 7.1. Nois Noise e mea measu sure re is requ requir ired ed.. Ref Refer er to section 7.1. The operating quality in a system can not be completely guaranteed though a noise immunity is high.

Conn Connec ecta tabl ble e

CHAPTER CHAPTER 8 DAILY MAINTENANC MAINTENANCE E AND PERIODIC PERIODIC INSPECTION INSPECTION AND AN D MAI M AINT NTEN ENAN ANCE CE 8.1 Maintenan Maintenance ce Tools Too ls 8.1.1 Measuring Instruments The following measuring instruments are used to confirm that the voltage is being supplied correctly to the NC unit, to confirm that the wiring to the NC unit is correct, and to carry out simple troubleshooting. Tool Tester

Condition

Ap Applic lication To check check that the wiring to the NC NC unit is correct before before turning turning th the power wer ON. ON.

AC AC voltm ltmeter ter

Measure the AC Power voltage. To measures the ACpower power voltage being being supplied supplied to the external external 24VDC powe po werr suppl up pl y The The tolerab tolerable le error is •} 2% or less. less. unit.

DC voltmeter

Max. scale scale 30V 30V To measures the DC power voltage. The The tolerab tolerable le error is •} 2% or less. less. External power supply 24V (control section, machine input/output interface) Battery Battery voltage voltage HR085•@ HR085•@ DC outp output ut To check check the conne connection ction order order of the AC AC 3-phase 3-phase input input powe power suppl y.

Phase rotation meter Synchroscope

General measurement and simple troubleshooting.

(Note 1 ) Currently, Currently, a high precision precision digital digital multi-meter multi-meter is commonly commonly used as a tester. This This digital multimulti- me te r can be used as both an AC voltmeter and an DC voltmeter. (Note 2) 2 ) A logic analys analyser er (200MHz (200MHz or or more) more) is required required for for complicat complicated ed trouble troublesh sh oo ti ng . 8.1.2 Tools • Screwdr Scr E ewdrive iverr (Lar (Large, ge, Medium, Medium, Smal Sm al l • j • Radio E pliers

8.2 Maintenance Maintenance Item Ite m s Maintenance is categorized into daily maintenance items (items to be carried at set intervals) and periodic maintenance (replacement of parts when life is reached). Some parts (HDD, FDD, etc.) will not function in a hardware manner when the life is reached, so these should be replaced before the life is reached. Class Daily maintenance Periodic maintenance

Other consumable parts

Name

Life

Escutcheon Cleaning Cleaning of of floppy disk drive drive (type bui buillt in operation box) Replacem Replacement of of floppy disk disk shee sh eett 3•~ 3•~ 106 passes/track (type built built in operation operation box bo x) Replacem Replacement ent of of floppy disk drive (t ( type ype 12,000 access access hours hours or 5 years of built built in operatio operation n bo b ox ) FDD FDD motor rotation, whichever whichever is sooner Replacement of hard disk dr i ve 5 years or 20,000 power ON hours, whichever is sooner Replacement of LCD backlight 40,000 40,000 hours hours (specified (specified with power power ONtime time where where brightness drops to less than than 50% 50% at 25•Ž 25•Ž ) Replace eplacem ment ent of batter (coin (coi n shap shape e Cumulative data hold time 50,000 lithium battery CR2032•j CR2032•j hours Cooling fan (control section) 50,000 50,000 hours hours (specified (specified with with rot rotati ation time when rotation speed drops to less than 20% of initial speed) Keyboard

P O ‚ ‚U punches

8-1

Inspection/Replacement Once/two months (Accordingly when dirty) Once/two months

Refer to left Refer to left Replace when display dims When battery drop caution alarm occurs Refer to left

Refer to left

Remarks

8.3 Maintenance Maintenance of of Escutcheon Escutcheon and keybo keyboar ard d 8.3.1 Cleaning of Escutcheon and keyboar keybo ar d Wipe the escutcheon (display unit and plastic frame of keyboard unit) and keyboard surface with a soft dry clean cloth. If the escutcheon is heavily dirtied, soak the cloth in a neutral detergent, and wipe the the display. D o not use an alcohol or a paint thinner, etc. The escutcheon escutcheon and the the keyboard keyboard are not for waterproofing. waterproofing. Be careful careful that that a liquid doesn't doesn't go into i ns i d e o f i t. 8.3.2 Replacement Replacement of NC Data Data K ey The NC data key is the printed circuit board which the switches are mounted on it, and is included into the keyboard unit. Replace it in accordance accordance with the following pro cedu ce du re . ‡@Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF) ‡A Remove all all the cables cables connected connected at the back of the NC data k e y .

‡BRemove the tablet pointer flexible cable and keyboard cable from the PCB (HR201 card). (See Figure 8.1) ‡C Remove six screws, screws, and remove remove the the sheet sheet metal metal adapter adapter and the the HR201 card from from the the k e yb o ar d un i t. (See Figure 8.2) ‡D Remove fourteen fourteen screws, screws, and remove remove the NC data data key from the escutche escutcheon on (See (S ee F ig ur e 8. 3) ‡@~ ‡D. ‡E Install a new NC keyboard with the process which is contrary to ‡@~

HR201 card

Tablet pointer flexible cable keyboard cable

Sheet metal adapter

Figure 8.1

Figure 8.2 Escutcheon

NC data key

Figure 8.3

8-2

8.3.3 Replacement of Menu Key Ke y The menu key is the printed circuit board which the switches are mounted on it, and is included into the display unit. Replace it in accordance with the the following following proce proce du re. re . Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF) ‡@ ‡A Remove the the menu key cable from the keyboard keyboard unit. Because the the menu key cable is soldered on th e menu key PCB, remove it at the keyboard unit side. ‡B Remove six screws, screws, and remove the menu menu key from the display display unit. (See Figu Fi gu re 8. 4) ‡C Install a new menu key key with the process which is contrary to ‡@~ ‡@~ ‡B.

Figure 8.4

8-3

8.4 Maintenance Maintenance of Floppy Floppy Disk Driv Dr ive e 8.4.1 Cleaning of Floppy Disk Drive (Head Cle an i ng ) When the floppy disk drive is used for a long time, magnetic particles or dust from the disk may adhere onto the head surface. This can cause the reading and writing processes to be inhibited. Clean the head periodically ( once every two months ) with the following procedure. (1) Recommended cleaning disk Maker : Japan Morex orex Type : More Morexx clea cleani ning ng flop floppy py for for doub double le-s -sid ided ed 3.53.5- in ch Meth ethod : Dry (2) Clean Cleaning ing meth od ‡@Insert the cleaning disk into the floppy disk drive to be clearned. ‡A Start the the cleaning program, and follow the instructions instructions given on the sc re en . ‡B When the program program is complet completed, ed, eject eject the cleaning cleaning di disk. 8.4.2 Handling of Floppy Disk Dis k s Observe the following items to ensure that the floppy disk can be used for a long time. (1) Precautions for use ‡@Never tough the magnetic surface with hands. Finger prints on the magnetic surface will inhibit the reading process. ‡A Do not touch the floppy disk with hands dirtied with oil or iron chip chi p s . ‡B Do not place the floppy disk near cigarette cigarette smoke. smoke. Do not apply solvents solvents on th e magnetic magnetic surface. surface . ‡C Always attach the index label to the correct position so that it will not come off. Do not no t layer the index labels. ‡D Fill in the index label before attaching attaching it to to the floppy disk. When writing on a la be l already attached to the floppy disk, use a felttip pen ,etc. ‡E Carefully insert insert the the floppy disk into the drive drive with it facing the correct correct direction. direction. Ro ug h handling during insertion and ejection could damage the floppy disk. ‡F When bringin bringing g the floppy floppy disk inside inside from from outdoors outdoors where where the tempe tempera ra ture tu re an d humidity difference are great from indoors, wait at least 30 minutes before starting use. (2) Precautions for storage ‡@Store floppy disks that are not in use and the backup floppy disks in plastic cases. ‡A Do not place the floppy disk where it will be subject to direct sunlight or near heati hea ti ng appliances. ‡B Do not place the floppy disk near magnets magnets or items that generate strong strong ma g n et i c fields. Magnetic rings and necklaces could also damage damage the data on the floppy disk , s o avoid wearing these items when handling floppy disks. ‡CDo ‡C Do not place place heavy items items on the floppy floppy dis k .

8-4

8.4.3 Other Precautions for Use (1) Floppy disk drive life The durability of the floppy disk drive is guaranteed for five years of the FDD motor rotation or 12,000 access hours, whichever whichever is sooner. However, if used used in a heavily heavily contamin contaminated ated environment, environment, the re ad in g an d wr it in g processes could be inhibited due to the adherence of dust or foreign matter. Periodically clean the head to prevent this type of trouble. (Refer to section 3.4.1)

(2) Recommendation for making backups Make copies of the floppy disks containing important data to be used in case of an accident such as damaging of the floppy disk or destruction of the data.

(3) Operating condition conditionss The floppy disk drive and floppy disks are extremely sensitive to changes in the temperature and humidity and to dust, so always observe the precautions that have been described. In respect to the temperature, if the working conditions are not satisfied (such as if the system is started at below freezing), the data track and head positions may deviate and prevent the data from being read properly. In this case, wait for the internal temperature to rise.

(4) Writing to floppy disks The temperature must be 10 to 40°C when writing to the floppy disk. Always observe the temperature temperature conditions when writing da ta .

8.4.4 Replacement of Floppy Floppy Disk Drive Driv e ‡@Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF) ‡A Remove the F132 F132 cable cable from from the the floppy floppy disk unit. Refer to section section 4.4.1 4.4.1 "Connection of Floppy Floppy D i s k U n i t " for connection and removal of the F132 cable. ‡B The floppy floppy disk drive is covered covered with three sheet metals. metals. And three three sheet metals are are fixed fixed wi th ei gh t screws. Remove those sheet metals referring to the the fig fig ur e 8. 5. ‡C Install a new floppy disk drive with the the process which is contrary contrary t o ‡@~ ‡B.

Figure 8.5

8-5

8.5 Maintena Maintenance nce of Hard D i s k 8.5.1 Handling Handling of Hard D i s k (1) Precaution for U s e

(2) Precaution for Sto r a g e

‡@

Correct Correct connection con nection the t he cable cable ‡A Do not touch the connector s ection with hands or met metal al. ‡B Do not apply excessive force on the connector section section.. ‡C Do not drop or apply strong impac ts on the dri drive. ‡D Do not disassembl disas semble e the th e dr drive.

‡@Aboid strong the drive in high temperature, high humidi ty places. places. ‡A Do not place the drive near magnets o r items tems thae generate strong magnetic fields.

8.5.2 Other Precaution for U s e (1) Recom Recommend mendatio ation n for making making ba ck up The hard disk is a durable device, so make a b ackup of the hard disk to save importan important data.

8.5.3 Replacement Replacement of Hard Di s k Do not handle the har d disk without metal case be cause the har d disk has not much e ndurance against the vibration and Unit (with t he metal case and shock in comparison with other electric devises. Replace the h ard disk disk as the the Hard Disk Unit and the stabiliz sta bilizing ing rubber rub ber)).

‡@Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF) ‡A Remove the F140 cabl e which is connected between the hard disk unit and the control unit. Remove the HEATER cable and the THM cable from the keyboard unit. Refer to section 4.4.2 "Connection of Hard Disk Unit" for connection and removal of cables. ‡B Remove two screws, and remove the hard disk unit from the keyboard unit. (See Figure Figure 8.6) ‡C Install Inst all a new ne w hard ha rd disk d isk unit with the process proc ess which whic h is contr cont rary to ‡@ ~‡B. HEATER cable

THM cable Keyboard unit

Figure 8.6

CAUTION

!

Hard Disk Drive is built i n this product. Do not drop and do not give a strong impact to the pr product because the har d disk drive is a precise device ice.

!

The hard disk drive has a useful lif e. Please exchange the hard disk drive before end of the the life. fe.

!

Please m ake a backup of the customer's files wh ich is saved i n the hard dis k drive drive.At the breakdown of the hard disk drive, although Mitsubishi provides exchange service of the hard disk drive, Mitsubishi does no t guaran tee a customer's files which i s saved save d in the ha rd disk dri drive. And Mitsubis hi does d oes not assume the responsib ility concernin g the th e dam age caus caused by having damaged the hard disk drive.

8-6

8.6 Maintenance of L C D 8.6.1 Life of LCD Backlig ht CCFL (Cold Cathode Fluorescent Lamp) is used for the the light source (backlight) of the LC D pa ne l. Th e estimated life of the backlight is 40,000 hours/25°C. (Time for the brightness to drop to 50% of the initial value). Life time depends on temperatu temperature. re. When the LCD LCD panel panel is used under low temperatu temperature re or high hi gh te mp er at ur e continuously, the life time has a tendency to become short. 8.6.2 LCD Characteristic s (1) Luminance Luminance decreases at at a low temperature temperature by by the CCFL characteristi characteristicc . And, the time until luminance meets rated value after power-on is about 10-15 minutes. (2) Uniformity, Luminous Dot, Dark Dot It is not defect or malfunction though uniformity, a small luminous dot and a small dark dot may appear on the LCD panel. 8.6.3 Replacement of LCD Backli gh t Because the LCD backlight replacement hole is provided at the side of the display unit, replacement of the LCD backlight is easy. LCD backlight part part number numb er • F 121LHS1 121LHS1 6 ‡@Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF) ‡A Remove one screws, screws, and remove the cover from the LCD backlight backlight replacement replacement hole. (S ee Fi gu re 8 .7 ) ‡B Remove Remove the LCD LCD backlight backlight cable cable from from the the LCD backli backlight ght inve rt er PC B. ‡C Pull out the the LCD backlight with opening a locking latch. (See Figure 8 .8 ) ‡D Install a new LCD backlight with the process which is contrary to ‡@~ ‡@~ ‡C.

Cover LCD Backlight

Figure 8.7

Figure 8.8

8-7

8.7 Maintenance Maintenance of Batter Batte r y All data,suc data ,such h as the para meter and an d machining machi ning program pro gram that tha t need to be ba ckup when whe n the power i s turned OFF, O FF,are are saved aved by a battery installed in the control control unit. It is easy to get a battery because a familiar coin type lithium battery is being being used. Replace the battery as a standard within one week if the Battery Voltage Drop Caution Alarm is appeared. If the battery isn't replaced, replac ed, the Battery Volta ge Drop Warning Alarm is appeared. Then, internal intern al backup data could be dam damag aged ed..

Battery Battery part number: number: CR2 03 2

8.7.1 Handling Handling of Batter Batte r y Lithium battery c ontains inflammable material such as lithium, organic s olvent. Erroneous handling of lithi lithium battery may result i n such an acci dent of heat g eneration, explosion or fir e, possi bly leading l eading t o personn el injurie injuriess or mach machin ine e malfunctio malfu nction. n. To prevent such acci dents, strict stri ct observance observan ce of the following preca utions is esse essent ntia ial.l. ‡@Do not recharge, disassemble, apply pressure, heat, directly solder or dispose in fire the battery. ‡A Insert the battery battery (+)(-) correctly. correctly. ‡B Do not create short circuit between (+) and (-). And do not carry or store the battery with the metal goods such as a necklace. ‡CWhen ‡C When the battery is stored or disposed, do not stack or jumble up the batterie s with other metal goo ds. Then Then, put a insulating tape to the terminals of the batteries to prevent a short circ circuit. ‡DDo ‡D Do not use the batteries by mixing different types or old batteries together with new ones ones..

8.7.2 Replacement of Battery ‡@Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF) ‡A Remove the battery card (HR073) from the control unit. unit. ‡B Replace the three batteries. batteries. ‡CInstall ‡C Install the battery card (HR073) to the control unit. unit.

Battery Card Batteries (x3)

Figure 8.9 CAUTION

!

If the battery low warning is issued, save the machining programs, tool data and parameters in the input/output device, and then replace the battery.

!

Do not short circuit, charge overheat, incinerate or disassemble the battery.

!

Dispose of spent batteries according to local laws.

8-8

8.8 Maintenance of Cooling Fan F an Two cooling fans are mounted in the control unit. One cools down the inside of the control unit, and the other cools down the Card PC. These two fans are same part. Type Name Name of Cooling Cooling Fa n • FMMF-06E12 MMF-06E12DH DH

8.8.1 Life of Cooling Cooling F an The life of the cooling fan depends on the grease life of the bearing. The rotation time when 20% of the rotation speeds decrease more than an initial rotation speed is defined as the life, and the life is 50,000 hours.

8.8.2 Replacement Replacement of Cooling Fan (1) Control unit Cooling Cooling Fan Fa n ‡@Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF.) ‡A Remove the the fan cable from from the the "FAN1" connector located around the left top of the con co n t ro l u ni t. ‡B Remove the cooling cooling fan with opening opening the lock lock l a t c h . ‡C Install a new cooling fan with the process which is contrary t o ‡@~ ‡@~ ‡B.

(2) Card PC Cooling Fan ‡@Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF.) ‡A Remove the the fan cable from from the "FAN2" connector connector located around around the the center center top of the co n tr o l u n i t . ‡B Remove two screws, and remove remove the bracket bracket and the the coo li ng fa n. ‡C Install a new cooling fan with the process which is contrary t o ‡@~ ‡@~ ‡B.

"FAN1" Connector "FAN2" Conne Co nnecto ctor r

Control Unit Cooling Fan

Wind Direction Wind Direction

Screw (x2)

Cooling a—np• j F PC —â‹p • iƒJ•PC ƒh [ PC—â‹p Brack et Card Fig. 8.10

8-9

8.9 Cable Replacement Method If the cable is replaced without turning the power OFF, the normal unit or perirheral devices could be damaged, and risks could be imposed. Disconnect each cable with the following procedures. (1• j For the following type of connecter, connecter, press the tabs with a thumb and forefinger forefinger in the direction direction of the arrow, and pull the connecter off. ‡@• Press @

‡@• Press @

Y

‡A• @ Pull

‡A• @ P ul l

‡@• Press @ View from above

‡@• Press @ ‡A• @ Pull

‡A • @ P ul l

CAUTION Do not connect or disconnect the connection cables between each unit while the power in ON. Do not connect the cable by pulling on the cable wire.

8-10

(2) For a flat cable type connecter with claws, open the claws in the directions of the arrows, and pull the connecter off. ‡@• Open @

‡A• @ Pull

(3) For a flat cable type connecter without claws, hold the connecter with a thumb and forefinger, and pull the connecter off. ‡@• Hold @ with thumb and forefinger.

‡A• @ P ul l

(4) For the screw fixed type connecter, loosen the two fixing screws, and pull the connecter off. ‡@• Loosen @ ‡@• Loosen @

‡A• @ Pull

‡A• @ P u ll

CAUTION Do not connect or disconnect the connection cables between each unit while the power in ON. Do not connect the cable by pulling on the cable wire.

8-11

CHAPTER 9 TROUBLESHOOTING 9.1 List of Unit LEDs and Switches

DCIN DCOUT DCRST

NCRST NCLD1

NCSYS

WDER BATALM PSEMG

HD

PCRST

Names with underline underline shows shows switche s. [ Explanation of LED functions ] Na m e

Function

DCIN D CO U T PSEMG BATALM WDER HD

During 24VDC supply Durin g i nte rnal power o utp ut Power supply emergency stop Battery drop warning Watch dog alarm Ac c e s s i ng h a r d di s k

NCL D1

7 - s eg m e n t s y s t e m s t a t us d i s pl ay

Col or

Status Correspondance for error When When norm normal al Durin uring g err error or Green Li t No t l i t Refer to section 9.2.3 (1) Green Li t No t l i t Refer to section 9.2.3 (1) Re d Not li t Li t Refer to section 9.2.3 (1) Re d Not li t Li t Refer to section 8.7 Re d Not li t Li t Refer to section 9.2.3 (7) Green Flickers during Refer to section 9.2.3 (4) access According to system state

9-1

9.2 Troubleshooting 9.2.1 Confirmation Confirmation of Trouble Trouble St a t e Confirm "when", "when doing what", and "what kind of" trouble occurred. (1) When? What time did the trouble occur? (2) When When doing doing wha t? What was the NC operation mode?  During During automatic automatic operation operation ----- --- - During During manua manuall opera operatio tion n -------- -----

Program No. , sequence No. , and program details when the trouble occurred. What What was the manual manual operat operation ion mode? mo de? What was the operation procedure? What were the previous and next steps?

 What was the the setting setting and unit display display unit screen? screen?  Did the the trouble trouble occur occur during during input/o input/outpu utputt operati operati o ns ?  What was the the machine machine side side state? state?  Did the the trouble trouble occur occur while while replaci replacing ng the tool s ?  Did hunting hunting occur in the control control axis axis ? (3) What What kind of troub trouble le ?  What was was displayed displayed on the the setting setting and display display unit's unit's Alarm Alarm Diagnosis Diagnosis screen? screen? Display the the Al ar m Diagnosis screen, and check the alarm details.  What was displayed displayed for the the machine machine sequence sequence ala a la rm ?  Is the LCD screen screen normal ? (4) How frequently?  When did did the trouble trouble occur occur? ? What was was the frequen frequency? cy? (Does (Does it occur occur when other other mach in es ar e operating?) operating?) If the the trouble trouble occurs occurs infrequent infrequently ly or if it occurs during the operation operation of another another ma ch in e, th e re may be an an error in the power voltage or the trouble trouble may be caused by noise, etc. Check whe th er th e power supply is normal (does it drop momentarily when other machines are operating?), and whether noise measures have been taken.  Does the troubl trouble e occur occur during during a specific specific mo de ?  Does the trou trouble ble occur occur when the the overhe overhead ad crane crane is op erat er at in g?  What is the the frequenc frequencyy in the same same workpiec e?  Check Check whether whether the the same same trouble trouble can can be repea repeated ted during during the the same same op erat er at io n.  Check Check whether whether the same same trouble trouble occur occurss when the the conditions conditions are are changed. changed. (Try (Try changing changing the th e over ov errid rid e, program details, and operation procedures, etc.)  What is the the ambient ambient temperatur temperature? e? (Was there a sudden sudden change change in the temperatu temperature? re? Was the the fa n at th e top of the control unit rotating?)  Is there there any contact defect defect or insulation defect in the cables? (Has any oil or cutting water splattered o n to the cables?)

9-2

9.2.2 When in Trouble If the system does not operate as planned or if there is any trouble in the operation, confirm the following points and then contact the Mitsubishi Service Center. [ Examples of trouble ] • • • • • • •

EThe power in not ON. EThe power turns OFF. EThe screen does not appear. EThe operation keys do not function. EThe HDD does not function. EThe FDD does not function. EMachining is not possible.

[ Precautions ] If the control unit ambient temperature is 5°C or less, the NC may not start up. However, warm-up operation is carried out by warming up the HDD with the heater to protect the HDD from low temperatures. Check the warm-up operation sign with the LEDs on the operation board. Approximately 20 minutes minutes will be needed until the HDD temperature become 5°C from from 0°C. The NC will start up automatically when the warm-up operation is completed.

9-3

9.2.3 Examples of Troubleshooting Troubleshooting (1) Problems related to the power supply The power does not turn ON. Ca us e The power cord is disconnected or loose.

Remedy Check the cable between the NC unit and the external power supply, and between the external power supply and socket. Make sure that the cable is inserted securely. The The door door int inter erlo lock ck is is appl applie ied. d. If the the con contr trol ol pan panel el doo doorr is is not not comp comple lete tely ly clo close sed, d, clo close se it. it. IfIf the the door door interlock is applied even when the door is closed, the door interlock circuit is damaged. Repair it. There is a problem in the power If the socket has a switch, turn the switch ON. Make sure that the socket. specified power voltage and power frequency is being output from the socket. The exter external nal powe powerr supply supply is is faulty. faulty. Check Check that the the power power can be turned turned ON with just just the external external power power supply. Note) Depending on the external power supply being used , the power supply may not turn ON in the no-load state, so install a slight load and check. The ON/OFF ON/OFF cable is short short circuited. circuited. Disconnec Disconnectt the ON/OFF ON/OFF cable and check check that it is not short short circuited. circuited. If short circuited, replace the cable. The external power supply's input Check that the input voltage is within 200 to 230VAC +10%/-15%. voltage is not as specified. The external power turns ON but the NC control power does not turn ON. Ca us e The external power supply output is not correct. The cable connected from the NC unit to the peripheral device is short circuited. There is a short circuit in the configuration card.

Remedy Disconnect the cable between the NC unit and the external power supply, and check that the Disconnect the cable connected to the peri pheral device one at a time and check that the power turns ON. Check that there are no shortcircuited cables. Remove the removable cards one at a time and check that the power turns ON. Check that there are no short-circuited cards.

The power turns OFF. Ca us e Remedy There is a problem in the power Check whether the voltage fluctuates at certain time zones. socket. Check whether an instantaneous power failure has occurred. A problem proble m occurs occur s when the Check whether the voltage drops instantaneously when the perip heral peripheral device starts operating. device operation starts. The PSEMG (red) LED on the HR085 cards lights. Ca us e Remedy The emergency stop switch Set the emergency stop switch to the release (B contact) state. Check connected to the EMG connector is the connection to the EMG connector. ON (A contact), or the EMG connector is disconnected. The BATALM (red) LED on the HR085 cards lights. Ca us e Remedy The LED lights when the voltage of Refer to section 8.7.2 and replace the battery. the battery mounted on the HR073 has dropped to 2.7V or less.

CAUTION

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage. Incorrect connections may damage the devices, so connect the cables to the specified connectors. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect the PCBs while the power is ON. 9-4

(2) Problems related to the display section The LCD screen does not appear. Ca u se The power is not supplied to the backlight power for the display section.

Remedy Check that the F082 cable is connected to the control section's power supply HR085 CF02 connector and backlight power. The connection from the LCD display to the Check that the wiring from the LCD display is backlight power is disconnected. connected to the backlight power. The F093 cable is not connected to the HR191 card Check that the F093 cable is connected. LCD connector and HR276 card LCD connector. The connection from HR276 card and the LCD Check that the wiring from LCD display is connected display is disconnected. to the HR276 card. The LCD display, backlight power or card PC is Check the cable connections. If normal, the individual damaged. module may be damaged. Contact the Mitsubishi Service Center.

The LCD display is dark and the characters are not visible. Ca u se LCD looks dark under under the the influen influence ce of of sunshin sunshine. e. The life of LCD backlight is over.

Remedy Shield Shield LCD LCD from from the sun. Replace the backlight.

The LCD screen is disturbed and cannot be synchroniz ed, or the characters are unrecognizable. Ca u se The The card card PC or HR19 HR191 1 card card is dama damage ged. d.

Remedy Conta ontact ct the Mits itsubis ubishi hi Serv Servic ice e Cent enter. er.

(3) Problems related to the operation section All key inputs do not function. functi on. Cau s e The F051 cable connected between the operation section key switches and the control section is disconnected. The circ circuit uit in in the HR2 HR201 01 or HR1 HR151 51 card card is fault faulty. y.

Re m e d y Check the F051 cable connection.

Contac Contactt the Mits Mitsubi ubishi shi Serv Service ice Cent Center. er.

(4) Problems related to the Hard Disk The message "Non System Disk Error" appears when the system is started. Ca u se The HDD HDD connecti connection on connect connector or is disconn disconnecte ected. d. When the FDD was connected, a disk other than the system disk was inserted. If the heat up lamp on the operation section is lit, the warm-up operation to protect against low temperatures is being carried out. When none of the above causes apply.

CAUTION

Remedy Check Check the conne connectio ction n state state of the HDD HDD cable cable F140. F140. Remove the disk from the FDD and restart. Wait for the HDD warm-up operation to be completed.

Contact the Mitsubishi Service Center.

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage. Incorrect connections may damage the devices, so connect the cables to the specified connectors. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect the PCBs while the power is ON.

9-5

(5) Problems related to the Floppy Disk FDD error occurs. Cau s e Disk is inserted incorrectly. Disk is faulty. OffOff-tr truc uckk by by usi using ng in belo below w fre freez ezin ing g poi point nt.. Head of FDD is dirty When none of the above causes apply.

Re m e d y Insert it correctly. Repl ac e the dis k. Retr Retryy aft after er wait waitin ing g for for a whi while le.. (Re (Refe ferr to to sec secti tion on 3.4. 3.4.3) 3) Clean the head. (Refer to section 3.4.1 • j Contact the Mitsubishi Service Center.

(6) Problems related to the remote I/O The communication alarm LED "RAL" is lit. Cau s e Re m e d y The remote connection cable is not connected. The Check the connection of the remote connection cable cable has broken wires or the contact is defective. F017 or the cable (SH41, FCUA-R211, F260) between the remote I/Os. The HR312 card is defective. Contact the Mitsubishi Service Center. The power supply system LED is not lit. Cau s e Re m e d y The input power is not being supplied. (The 24IN Supply a +24V±5% voltage to the remote I/O unit. IED is not lit. ) The input power is not within the tolerable range, or Check that the input voltage is not +20V or less. If it is the internal power is faulty. (The 50UT LED is not being supplied correctly, contact the Mitsubishi lit.) Service Center.

(7) Problems when starting the system The NC does not start up correctly. Cau s e "8" is displayed on the HR191 card's 7-segment LED "NCLD1". "E" or "F" is displayed on the HR191 card's 7segment LED "NCLD1".

CAUTION

Re m e d y Check that the rotary switch "NCSYS" is set to "0". Contact the Mitsubishi Service Center.

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage. Incorrect connections may damage the devices, so connect the cables to the specified connectors. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect the PCBs while the power is ON.

9-6

APPENDI APPENDIX X 1 INSTALL INSTALLATIO ATION N DIME DI MENSI NSIONS ONS Append Appendix ix 1.1 1.1 Contro Controll Unit Unit Outl Outline ine Drawi Dra wing ng

A1-1

Append Appendix ix 1.2 1.2 Contro Controll Unit Unit with with Display Display Unit Unit Outl Outline ine Draw Dr awin ing g

(75)

hole (2-M6 Weld nut)

A1-2

Append Appendix ix 1.3 1.3 Keyboa Keyboard rd Unit Unit Outl Outline ine Draw ing in g

O(

N)

GE

PQ

7

8

9

X U Y V

ZW

C?

4

5

6

I,

JL

K

R

1

2

3

M#

S=

T•

A+

•[

0

F

D

H&

BSP

•^

[

]

@

–

(76)

Panel cut drawing

hole (2- M6 Weldnut• j

A1-3

Append Appendix ix 1.4 1.4 Externa Externall Power Power Supply Supply Unit (PD25) (PD25) Outline Outline Drawin Drawing g 65 ƒÓ6

AC IN

0 0 2 3 2 2

ON/OFF SW

8 0 2

0 3 2

ON/OFF POWER DC OUT

3 R 2 -

6

6 130

30

Append Appendix ix 1.5 1.5 Base I/O Unit Unit (HR35 (HR353) 3) Outl Outline ine Drawing Drawing.. 200 20 0 5 90

5 5

5

90

4 ³ ƒ 4

5 5 0 1

5

AIO

CF33

CF31

CF50 SKIP 0 6 1

0 4 1

ENC1

RIO2 RIO4-3

SV2-4

RIO4-2

SV2-3 RIO1

DCIN 5

0 6 1

RIO4-4

RIO4-1

5

5

CF10

SV2-2

SV1

SV2-1

SV3

90

90

5

5

5 5

200

A1-4

0 2

Append Appendix ix 1.6 1.6 Remote Remote I/O Unit Unit Outli Outline ne Draw Drawing ing Top n o e i t c 0 t a n a a 0 e i p w 1 H s o s l l i d a

135 13 5

8 6 1

6 , e n c o i n t a a w p o 0 i l l 5 s s a 1 i d g t i n a i e r H W

70 Wiring allowance

Bottom

5 3 1

Installation hole 2 - M5 - 0.8 screw 6

6 5 1

6

34

A1-5

6

Append Appendix ix 1.7 1.7 Card-si Card-sized zed I/O Outline Outline Drawing Drawing Use the card corner holder for fixing the card-sized I/O. [ Card corner holder ] •@ Type• FKGCH-20-0 KGCH-20 -0 •@ Recommended maker• FKitakaww Kita kawwa a Kogyo

8

10 15 6.5 5

6.2 1.8

0 2 5 . 5 . 3 1 5 . 6

5.4 7

7.1+0.1 -0

7.7

5.5+0.1 -0

1 . 0 0 + 5 . 5

8 0 . R

3 9

2 . 0 0 + 6 8

5.25

55 15 3• ~15= ~15=45 45

A1-6

Appendix Appendix 1.8 Signal Signal separato separatorr Outline Outline Draw Dr awin ing g HR021 HR021 Car d

DC24V

CF55

0 0 2 1 1 1 1 # 5 O I R 5 5

3 # 5 O I R

2 # 5 O I R

1 # 6 O I R

SV4#1

SV4#2

SV4#3

SV4#4

2 # 6 O I R 3 # 6 O I R

4 # 5 O I R

4 # 6 O I R

4-Ø5

5

5

60 120 130

HR023 HR023 Car d

DC24V

SV_IN

SV#1 5 6

SV#2

SV#3

SV#4

5 5

4-Ø5 5

5

60 120 130

A1-7

Append Appendix ix 1.9 1.9 Manual Manual Pulse Pulse Gener Generato atorr (HD6 (HD60) 0) Outlin Outline e Drawi Drawing ng 3-M4 stud bolts L10 Rubber shield t2.0

3.6

5 . 0 1 ± ± 0 0 6 8 Ø Ø

5 . 5 . 0 0 ± ± 7 0 7 6 Ø Ø

16

24

12V 0V A

8.89

27• }0.5

• j o n i o t c s s e i T r i

B

M3 x 6 only

7.60

3 - Ø4.8 Uniform

• K

+2

• 0 2 1

Ø62 -0

Ø72 ± 0.2

Panel cut drawing

Append Appendix ix 1.10 1.10 "F" Instal Installat lation ion Plate Plate Outl Outline ine Drawin Drawing g 5.5

5.5

65 47.1±0.2 42.6±0.2

5 2. R 2

5

Square

7 5 1. R 2 -

2 . 0 ± 2 1

hole

4 2 2 1

38

76 1.6mm plate thickness

A1-8

Append Appendix ix 1.11 1.11 Floppy Floppy Disk Drive Drive Unit Unit Outlin Outline e Drawin Drawing g

Type Type : FCU6 FCU6•• |FD22 |FD221• 1• |2

2-Ø5 hole

5.6

143.4

2-M4 screw

Square hole

15.5 31.5

8 0 0 0 2 3 1 1 1

D D F

149 (FDD outline)

15

1000 (cable length)

155

30.5

Append Appendix ix 1.12 1.12 Hard Hard Disk Disk Driv Drive e Unit Unit Outli Outline ne Drawin Drawing g Type : FCU6-HD331-1

2 4 4 8

e l o h 5 . 4 Ø 2

(7)

110 124

8 2

The flat cable (F140) is attached to FCU6-HD331-1

A1-9

7

9 0 0 2 1 1

Appendi Appendixx 1.13 1.13 Synchron Synchronous ous Feed Encoder Encoder (OSE-10 (OSE-1024-3 24-3-15 -15-68 -68)) Outline Outline Drawing Drawing Caution plate

68 56

Detec Detecto tor( r(102 1024P/rev 4P/rev • j

9 5 0 2 0 . 0 . 0 - 0 0 5 Ø

8 6 Ø

Encoder side: 97F3102E20-29P(DDK) (or equivalent) equivalent) Cable side: MS3106A20-29S

19.5

8 6 6 5

20 2 5

4 - Ø5.4 hole

28 3

102

33

135 1 1 . 0 0 -

3 . 4 1 Ø

B

2

5 6 7 0 1 0 . 0 . 0 - 0 -

6 1 Ø

5 1 Ø

1.15 +0.14 0

B

26 2

9 5 0 2 0 . 0 . 0 - 0 -

A 1chA B 2chZ C 3chB D E Case grounding F G +5V H J

-0.012 -0.042

1 . 0 + 0

0 5 Ø

3

1.15 +0.14 0

Cross-section Cross-s ection B-B B-B The effective ef fective depth of key way is 21mm

Enlarge view of key

K L M N P R S T

0V

1chA 2chZ 3chB

Appendix Appendix 1.14 Synchron Synchronous ous Feed Encoder Encoder (OSE-102 (OSE-1024-34-3-15) 15) Outline Outline Drawing Drawin g 2

3 +0.1 0

1.15

+0.14 0

1.15

+0.14 0

20

B

2 2 1 4 0 . 0 . 0 - 0 -

5

6 7 0 1 0 . 0 . 0 - 0 -

Cross-section Cross-s ection B-B B-B

6 g 5 1 Ø

1 1 . 0 0 -

3 . 4 1 Ø

6 1 Ø

A

A

Cross-section Cross-s ection A-A A-A

B

Ø60±0.1 9 5 0 2 0 . 0 . 0 - 0 -

5 . 0 ± 8 6 Ø

6 g 0 5 Ø

4 - M3 screw depth 6 Enclosed Encl osed four screws(M3 scre ws(M3-12 -12): cross-rec cross -recessed essed pan head head scre screw w

6 g 5 1 Ø

19.5

28 8 38±0.5

97±1

Encoder side: side: 97F3102E20-29P(DDK) (or equivalent) equivalent) A1-10

Key position of the Connector

Append Appendix ix 1.15 1.15 Ground Grounding ing Plate Plate and and Clamp Clamp Fitt Fitting ing Outlin Outline e Dra D rawi wing ng The shiel d wire generally only need s to be grounded to the connector's case frame. However, the effect can be improved by directly grounding to the grounding plate as shown on on the right. Install the grounding plate near each unit. Peel part of th the cable s heath as shown on the righ t to expose t he shie shield ld sheath. Press that section against the gro unding plate plate with the clamp fitting. Note that if the cable is thin, several can be clamped together. Install the grounding plate directly onto the cabinet or connect a groundi ng wire so that sufficient frame gro undin unding g is achieved. If the AERSBAN-*SET, containing the grounding plate and clamp fitting, is required, please contact Mitsubishi.

Cable Clamp fittin fittin g (Fitting A,B)

0 4

Shield sheath

Clamp section sect ion drawi drawing ng

Outline drawing Grounding Groun ding plat p late

Clamp fittin fi tting g 17.5

2-Ø5 hole Installation Installation hole hol e

0 3

MAX L 3 . 0 ± B

C

10

A

2 . 0 0 -

4 2

6 3

3 . 0 0 +

4 2

5 3

7

6

Note 1 M4screw

22 35

1 1

Note 1) Screw hole for wiring to cabinet's grounding plate Note 2) The grounding plate thickness is 1.6mm AERSBAN-D AERSBAN-D SET AERSBAN-E AERSBAN-E SET

A 100 70

B 86 56

C 30 •|

Enclosed fitting Two clamp clam p fittings fitti ngs A One clamp fitting B

A1-11

Clamp fitting A Clamp fitting B

L 70 45

Grounding plate

Append Appendix ix 1.16 1.16 RX322RX322-1 1 (with (with Sheet Sheet Metal Metal Bracke Bracket) t) Outline Outline Drawing Drawing

A1-12

APPENDIX 2 CABLE DRAWING Cable list Appendix Appendix number APDX2. APDX2.1 1 APDX2. APDX2.2 2 APDX2. APDX2.3 3 APDX2. APDX2.4 4 APDX2. APDX2.5 5 APDX2. APDX2.5 5 APDX2. APDX2.5 5 APDX2. APDX2.6 6 APDX2. APDX2.6 6 APDX2. APDX2.7 7 APDX2. APDX2.7 7 APDX2. APDX2.8 8 APDX2. APDX2.9 9 APDX2. APDX2.10 10 APDX2. APDX2.11 11 APDX2. APDX2.12 12 APDX2. APDX2.13 13 APDX2. APDX2.14 14 APDX2. APDX2.15 15 APDX2. APDX2.16 16 APDX2. APDX2.17 17 APDX2. APDX2.18 18 APDX2. APDX2.19 19 APDX2. APDX2.20 20 APDX2. APDX2.21 21 APDX2. APDX2.22 22 APDX2. APDX2.23 23

Cable name ENC ENC-SP1 -SP1 ENC ENC-SP2 -SP2 F012 F012 F017 F017 F020 F020 F021 F021 F022 F022 F030 F030 F031 F031 F040 F040 F041 F041 F070 F070 F110 F110 F120 F120 F131 F131 F140 F140 F171 F171 F260 F260 F261 F261 F270 F270 F271 F271 F252 F252 F252 F252 FCUA-R FCUA-R211 211 R301 R301 SH21 SH21 SH41 SH41

Usage Spindle Spindle drive drive unit unit FR-T FR-TK K IO interfac interface e (HR021) (HR021) IO interfac interface e (HR353) (HR353) Manual pulse pulse generator generator : 1ch Manual pulse pulse generator generator : 2ch Manual pulse pulse generator generator : 3ch RS232C RS232C : 1ch 1ch RS232C RS232C : 2ch 2ch Sync. feed encoder encoder : Strait Sync. feed feed encoder encoder : Right Right angle +24V input input +24V input, Power off detection Emergency Emergency stop stop Floppy disk disk drive Hard disk drive ON/OFF switch Remote Remote I/O commun communica icatio tion n Remote Remote I/O commun communica icatio tion n Remote Remote I/O +24V input input Remote Remote I/O +24V input input PC keyboar keyboard d extension extension PC keyboar keyboard d extension extension Remo Remote te I/O I/O DI/D DI/DO O Servo drive drive unit Remo Remote te I/O I/O

Maximum length 50m 50m 20m 20m 50m 50m 50m 15m 15m • ¦50m • ¦50m 30m 15m 30m 1m 0.5m 15m • ¦50m • ¦50m #30m #30m 1m 1m • ¦50m 50m • ¦30m • ¦1m

Remark

Use for connector PCB of the card-sized card-sized I/O Use for connector PCB of the card-sized card-sized I/O Use for connector PCB of the card-sized card-sized I/O Use for connector PCB of the card-sized card-sized I/O Use for for PC keyboard keyboard or PC mouse mouse Alternative Alternative design design instead instead of APDX2.24 APDX2.24

Use for short length length connection connection between between units in a same cabinet

(Note 1) 1) Cables indica ted with (*1) a re included with the keyboard keybo ard unit supplies su pplies by Mitsubish Mitsubishi.i. Maximum Maximum cable lengt h

(Note 2) For the cables marked with * in the maxi maximum length cable column, the ma ximum l engt ength is the sum (L1+L2) of the cable length (L1) fro from the control unit to the base I/O unit and the cable length (L2) from the base I/O unit to to each unit.

L1

Control unit

(Note 3) For the cables marked with # in the maxim maximu um length cable column, the ma ximum l engt ength is the sum (L3+L4) of the cable length (L3) fro from the +24V power supply to the base I/O unit and the ca ble length (L4) from the base I/I/O unit to each unit.

+24V Power supply

L2 SH21

F017

Servo drive unit

FCUA-R211(SH41)

F070

Base I/O unit

L3

+24V inut

Remote I/O unit

L4 F040

Sync. feed encoder

(Note 4) Symbols for wiring cable manufacturing dra drawing The following symbols are used in the cable manufacturing drawing. 1.

indicates the twisted pair

2.

indicates the shield sheath

3.

indicates the shield clamping to the ground plate

4. In the cable manufacturing drawings, the partner of the twisted pair cable is given a priority, so the pin numb number erss of the connectors at both end are not necessary in number of order. 5. Equivalent parts can be used for the connector, contact and wire mater material. ial.

A2-1

Cable name• E FNC-SP1 Cable

Usage• S F pindle drive unit

Appendix 2.1

Connector name : CN8

Connector name : ENC1(ENC2) Control unit

Spindle drive unit

ENC1(ENC2) [ENC1] [ENC2] Conn Connec ecto torr :CDF :CDF-9 -9PF PF Contact :CD-PC-111 Case :HDF-CTH R/M :Hirose

CN8

ENC1A (ENC2A) ENC1A* (ENC2A*)

1 6

2 12

ENC1B (ENC2B) ENC1B* (ENC2B*)

2 7

3 13

ENC1Z (ENC2Z) ENC1Z* (ENC2Z*)

3 8

4 14

0V 0V

4 5

1 5

+5V

9

[CN8] Conn Connec ecto torr :101 :10120 20-6 -600 000E 0EL L Shell :10320-3210-000 R/M :3M

Wire Wire mat materi erial al :DPVV :DPVVSB SB 6P• 6P• ~0.2SQ 0.2SQ R/M :Bando densen FG

(Note) (Note) Do not connect connect power power (+5V) to pin #9 of ENC1(ENC2). ENC1(ENC2).

"R/M" means "Recommended Manufacturer"

Cable name : ENC-SP2 cable

Usage : FR-TK

Appendix 2.2 Connector name : CONBA


FR-TK

ENC1(ENC2) [ENC1] [ENC2] Conn Connec ecto torr :CDF :CDF-9 -9PF PF Contact :CD-PC-111 Case :HDF-CTH R/M :Hirose

C O NB A

ENC1A (ENC2A) ENC1A* (ENC2A*)

1 6

2 12


2 7

3 13


3 8

4 14

0V 0V

4 5

1 5

+5V

9

Wire Wire mate materia riall R/M FG

[CONBA] Conn Connec ecto torr Contact Case R/M

:MRP :MRP-2 -20F 0F01 01 :MRP-F102 :MR20L :Honda

:DPVV :DPVVSB SB 6P• 6P• ~0.2SQ 0.2SQ :Bando densen

(Note) Do not connect power (+5V) to pin #9 of ENC1(ENC2). ENC1(ENC2).


A2-2

Cable name : F012 cable

Usage : I/O Interface

Appendix 2.3 Connector name : CF50

Connector name : CF50 Control unit

[CF50] Plug Plug :101 :10120 20-6 -600 000E 0EL L Shell Shell :10320 :10320-32 -321010-000 000 R/M :3M

HR021 CF50

CF50

0V 0V

1 11

1 11

0V 0V

SVTXD4 SVTXD4*

2 12

2 12

SVTXD4 SVTXD4*

SVALM4 SVALM4*

3 13

3 13

SVALM4 SVALM4*

SVRXD4 SVRXD4*

4 14

4 14

SVRXD4 SVRXD4*

0V 0V

5 15

5 15

0V 0V

RTS5 RTS5*

6 16

6 16

RTS5 RTS5*

SVEMG4 SVEMG4*

7 17

7 17

SVEMG4 SVEMG4*

TXRX5 TXRX5*

8 18

8 18

TXRX5 TXRX5*

RTS6 RTS6*

9 19

9 19

RTS6 RTS6*

TXRX6 TXRX6*

10 20

10 20

TXRX6 TXRX6*

FG

FG

Wire Wire materi material al :UL2 :UL202 0276 76 AWG28 AWG28•• ~10P 10P R/M• @ :Toyokuni Densen "R/M" means "Recommended Manufacturer"

A2-3


(Note) Fold the wire material shield over the jacket, and wrap copper foil tape over it. Clamp with the connector case GND plate.

Cable name• F017 cable

e d i s 3 5 3 R H

0 1 F C : e m a n r o t c e n n o C

Usage• F I/O Interface 0 5 F C : e m a n r o t c e n n o C

m m 0 5 1

e d i s t i n u l o r t n o C

0 1 F m m C 0 : 5 1 e m a n r o t c e n n o C

0 5 F C : e m a n r o t c e n n o C

[CF10] Plug Plug :101 :10150 50-6 -600 000EL 0EL Shell Shell :10350 :10350-32 -321010-000 000 R/M :3M Wire Wire materi material al :UL2 :UL202 0276 76 AWG2 AWG28• 8• ~25P 25P R/M :Toyokuni Densen

[CF50] Plug Plug :101 :10120 20-6 -600 000EL 0EL Shell Shell :10320 :10320-32 -321010-000 000 R/M :3M Wire Wire materi material al :UL2 :UL202 0276 76 AWG28 AWG28•• ~10P 10P R/M :Toyokuni Densen



Appendix 2.4 CF10

CF10

TXRX1 TXRX1*

1 26

1 26

TXRX1 TXRX1*

TXRX2 TXRX2*

2 27

2 27

TXRX2 TXRX2*

0V 0V

3 28

3 28

0V 0V

SKIP1 SKIP1*

4 29

4 29

SKIP1 SKIP1*

SKIP2 SKIP2*

5 30

5 30

SKIP2 SKIP2*

SKIP3 SKIP3*

6 31

6 31

SKIP3 SKIP3*

SKIP4 SKIP4*

7 32

7 32

SKIP4 SKIP4*

SKIP5 SKIP5*

8 33

8 33

SKIP5 SKIP5*

SKIP6 SKIP6*

9 34

9 34

SKIP6 SKIP6*

SKIP7 SKIP7*

10 35

10 35

SKIP7 SKIP7*

SKIP8 SKIP8*

11 36

11 36

SKIP8 SKIP8*

0V 0V

12 37

12 37

0V 0V

ENC1A ENC1A*

13 38

13 38

ENC1A ENC1A*

ENC1B ENC1B*

14 39

14 39

ENC1B ENC1B*

ENC1Z ENC1Z*

15 40

15 40

ENC1Z ENC1Z*

0V 0V

16 41

16 41

0V 0V

0V 0V

21 46

21 46

0V 0V

SVTXD1 SVTXD1*

22 47

22 47

SVTXD1 SVTXD1*

SVALM1 SVALM1*

23 48

23 48

SVALM1 SVALM1*

SVRXD1 SVRXD1*

24 49

24 49

SVRXD1 SVRXD1*

SVEMG1 SVEMG1*

25 50

25 50

SVEMG1 SVEMG1*

SVTXD2 SVTXD2*

17 42

17 42

SVTXD3 SVTXD3*

SVALM2 SVALM2*

18 43

18 43

SVALM3 SVALM3*

SVRXD2 SVRXD2*

19 44

19 44

SVRXD3 SVRXD3*

SVEMG2 SVEMG2*

20 45

20 45

SVEMG3 SVEMG3*

FG

FG

CF50

CF50

0V 0V

1 11

1 11

0V 0V

SVTXD3 SVTXD3*

2 12

2 12

SVTXD2 SVTXD2*

SVALM3 SVALM3*

3 13

3 13

SVALM2 SVALM2*

SVRXD3 SVRXD3*

4 14

4 14

SVRXD2 SVRXD2*

0V 0V

5 15

5 15

0V 0V

RTS4 RTS4*

6 16

6 16

RTS4 RTS4*

SVEMG3 SVEMG3*

7 17

7 17

SVEMG2 SVEMG2*

N.C. N.C.

8 18

8 18

N.C. N.C.

TXRX4 TXRX4*

9 19

9 19

TXRX4 TXRX4*

N.C. N.C.

10 20

10 20

+5V N.C.

FG

FG

A2-4

[CF10] Plug Plug :101 :10150 50-6 -600 000EL 0EL Shell Shell :10350 :10350-32 -321010-000 000 R/M :3M


Cable name : F020/021/022 cable Cable name

1ch

2ch

F020 cable

O

F021 cable

O

O

F022 cable

O

O

Usage : Manual pulse generator

Appendix 2.5

3ch

Connector name :HANDLE

O

Note "O" indicates channels which are used. [HANDLE] Conn Connec ector tor Contact Case R/M

HANDLE

:CDA :CDA-15 -15P P :CD-PC-111 :HDA-CTH :Hirose


1HA 1HB

1 2

+12V 0V

10 9

2HA 2HB

3 4

+12V 0V

12 11

3HA 3HB

5 6

+12V 0V

14 13

1ch

2ch

Crimp terminal :V1.25-3 R/M :Japan Solderless

3ch

Wire material material :B-22(19)U• :B-22(19)U• ~2SJ-1• ~9 R/M :Sumitomo Denko FG


Cable name : F030/031 cable Cable name

CH1

F030 cable

O

F031 cable

O

Usage : RS232C

Appendix 2.6

CH2 Connector name : CF21(CF22)

Connector name :CH1

O

Notes 1. "O" indicates indicates the the channel channel to be used. used.

Refer to the Appendix 1 "F installation plate".

2. The signal signal names names given given in parentheses parentheses are equivalent to CF22. 3. The wire wire material material given given in parentheses parentheses indicates the F031 cable wire material.

[CF21] [CF22] Conn Connec ecto torr :CDB :CDB-2 -25P 5P Contact :CD-PC-111 Case :HDB-CTH R/M :Hirose

CF21(CF22)

Connector name :CH2

CH1

SD1(SD3) RD1(RD3)

2 3

2 3

RS1(RS3) CS1(CS3)

4 5

4 5

DR1(DR3) ER1(ER3)

6 20

6 20

CD3 RI3

8 9

8 9

0V

7

7

CH2


SD2(SD4) RD2(RD4)

14 16

2 3

RS2(RS4) CS2(CS4)

19 17

4 5

DR2(DR4) ER2(ER4)

21 15

6 20

CD4 RI4

18 22

8 9

0V

24

7

[CH1] [CH2] Conn Connec ecto torr :CDB :CDB-2 -25S 5S Contact :CD-SC-111 Lock nu nut :HD-LNA R/M :Hirose

Wire material material :DPVVSB :DPVVSB 6P• 6P• ~0.2SQ( 0.2SQ(DPVVS DPVVSB B 12P• 12P• ~0.2SQ) 0.2SQ) R/M :Bando Densen "R/M" means "Recommended Manufacturer"

FG

A2-5

Cable name : F040/041 cable

Usage : Sync. feed encoder

Appendix 2.7


Connector Cable able clam clamp p R/M

:MS3106B20-29S :MS3 :MS305 0577-12 12A A :ITT cannon

F040 cable

Connector Cable able clam clamp p R/M

:MS3108B20-29S :MS3 :MS305 0577-12 12A A :ITT cannon

F04‚P cable

ENC1(ENC2) ENC1A (ENC2A) ENC1A* (ENC2A*)

1 6

A N


2 7

C R


3 8

B P

0V

4

K

0V

5

+5V

9

[ENC1] [ENC2] Conn Connec ecto torr :CDF :CDF-9 -9PF PF Contact :CD-PC-111 Case :HDF-CTH R/M :Hirose

(Note 1) Signal names in the ( ) are for EN2. (Note 2) Fold the wire material shield over the jacket, and wrap copper foil tape over it. Clamp with the connector case GND plate.

H

FG

Wire Wire mate materia riall R/M

:DPVV :DPVVSB SB 6P• 6P• ~0.2SQ 0.2SQ :Bando Densen



Usage : Base I/O unit, Remote I/O unit +2 + 24V power

Appendix 2.8

Connector name : DCIN (Base I/O unit, Remote I/O unit, Keyboard unit)

3

+24V power

2 1 Y

[DCIN] Conn Connec ector tor :2-1 :2-178 7828 2888-3 3 Contact :1-175218-5 R/M :A M P

DCIN +24V 0V FG

1 2 3

+24V 0V

Wire Wire materia materiall R/M

:B-1 :B-18( 8(19 19)U• )U• ~2J-1 2J-1•• ~9 :Sumitomo Denko


A2-6

Crimp Crimp termi termina nall :V1. :V1.25 25-3 -3 R/M :Japan Solderless


Usage : +24V input, Power off ditection

Appendix 2.9

Connector name : DCIN Connector name : DCOUT 1

Y

2 3

Connector name : CF01 DCOUT [DCOUT] Conn Connec ecto torr :3-1 :3-178 7812 127-6 7-6 Contact :1-175218-5 (AWG (AWG1 16) :1-175217-5 (AWG22) R/M :A MP

+24V 0V FG

DCIN

1B 2B 3B

AWG16

1 2 3

+24V 0V FG

CF01 ACFAIL 0V

AWG22

1A 2A 3A

2 1

ACFAIL 0V

[DCIN] Connector :2-178288-3 2-178288-3 Contact :1-175218-5 R/M :A M P [CF01] Connector :51030-0230 51030-0230 Contact :50084-8160 R/M :M o l e x

Wire material material :UL246 :UL2464 4 2• ~22AWG+2• 22AWG+2• ~16AWG 16AWG SS-951 SS-95138 38 R/M :Bando Densen "R/M" means "Recommended Manufacturer"


Usage : Emergency stop

Appendix 2.10

Connector name : EMG

[EMG] Conn Connec ector tor :510 :51030 30-0 -033 330 0 Contact :50084-8160 R/M :Molex

EMG FG EMG IN COM

1 2 3

B22-9 EMG IN COM

Wire Wire materi material al :B-1 :B-18( 8(19 19)U• )U• ~2SJ-1 2SJ-1•• ~9 R/M :Sumitomo Denko "R/M" means "Recommended Manufacturer"

A2-7

Crimp Crimp termi termina nall :V1. :V1.25 25-3 -3 R/M :Japan Solderless


Usage : Floppy disk drive

Appendix 2.11

Connector name : FDD

Connector name : FD1

Control unit

[FDD] Conn Conne ector ctor Stra Strain in rel relie ieff R/M

Wire Wire mater materia iall R/M

:794 :79400-65 6500 00SC SC :344 :34488-79 7940 40 :3M

:AWG :AWG28 28•• ~20P 20P :Oki Densen

Floppy disk drive

FDD

FD1

4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A 19A 20A 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B 17B 18B 19B 20B

17B 16B 15B 14B 13B 12B 11B 10B 9B 8B 7B 6B 5B 4B 3B 2B 1B 17A 16A 15A 14A 13A 12A 11A 10A 9A 8A 7A 6A 5A 4A 3A 2A 1A

Connector name : FD2

[FD1] Con Connect nector or Stra Strain in rel relie ieff R/M

:794 :79400-65 6500 00SC SC :344 :34488-79 7934 34 :3M

FD2 1

2B 2A 1B 1A

2 3 4


A2-8

[FD2] Connec Connector tor :17182 :171822-4 2-4 Contact :170204-1 R/M :AMP


Usage : HDD

Appendix 2.12 Red wire

Connector name : HDD

Insert the protector pin into the pin assign No.3A. HDD

Control unit

Hard disk 1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A 10B 11A 11B 12A 12B 13A 13B 14A 14B 15A 15B 16A 16B 17A 17B 18A 18B 19A 19B 20A 20B 21A 21B 22A 22B 23A 23B 24A 24B 25A 25B

Connec Connector tor :89361 :89361-15 -150 0 R/M :B E RG

HDD 1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A 10B 11A 11B 12A 12B 13A 13B 14A 14B 15A 15B 16A 16B 17A 17B 18A 18B 19A 19B 20A 20B 21A 21B 22A 22B

[HDD] Connector Connector :FCN-727B0 :FCN-727B044-G/L 44-G/LM-D M-D R/M :Fujitsu

Wire material :UL2651 AWG28 "R/M" means "Recommended Manufacturer"


Usage : ON/OFF switch

Appendix 2.13

Connector name : ON/OFF

Connector name : CF24

5 4 3 2 1 X

ON/OFF [ON/OFF] Conn Connec ector tor :1-1 :1-178 7828 2888-5 5 Contact :1-175217-5 R/M :AMP

CF24

NC

1

1

NC

P-OFF 0V

2 3

2 3

P-OFF 0V

0V P-ON

4 5

4 5

0V P-ON

Wire Wire mate materia riall :DPVV :DPVVSB SB 6P• ~0.2SQ 0.2SQ R/M :Bando Densen "R/M" means "Recommended Manufacturer"

A2-9

[CF24] Connector :1-178288-5 1-178288-5 Contact :1-175217-5 R/M :AMP


Usage : Remote I/O, Co Communication

Connector name : • RIO1, R @IO1, RIO2, RIO4-1~4-4

Appencix 2.14

3 2 1 X

If connecting two or more connector PCBs for card-sized I/O. If connecting one connector PCB for card-sized I/O. RIO1, RIO2, RIO4-1~4-4 Conn Connec ector tor :1-1 :1-178 7828 288-3 8-3 Contact :1-175218-2 R/M : A MP

TxRx1 TxRx1* 0V

RIO IN

1A 2A 3A

3 4 2

FG

TxRx1 TxRx1* 0V

RIO FG

Wire maretial maretial :MVVS :MVVS 3C• 3C• ~0.5SQ 0.5SQ (MIC (MIC 3C• ~0.5SQ) 0.5SQ) R/M :Takeuchi Densen

1

FG FG

Conn Connec ecto torr :555 :55577-04 04R R Contact :5556GSL R/M :Molex Conn Connec ecto torr :LR:LR-01 01F F Contact :SLM-61T-2.0 R/M :Japan Solderless Crimp Crimp terminal terminal :V1.25:V1.25-3 3 R/M :Japan Solderless




Appencix 2.15

Connector name : (RIO OUT)

Connector name : (RIO IN) If connected connector PCB for card-sized I/O is not last channel. If connected connector PCB for card-sized I/O is last channel. (RIO OUT)

Conn Connec ecto torr :555 :55577-04 04R R Contact :5556GSL R/M :Molex Conn Conne ector ctor :LP:LP-01 01 Contact :SLF-61T-2.0 R/M :Japan Solderless

TxRx1 TxRx1* 0V

(RIO IN)

3 4 2

3 4 2

(RIO FG)

(RIO FG)

FG

1

1

Wire maretial maretial :MVVS :MVVS 3C• 3C• ~0.5SQ 0.5SQ (MIC (MIC 3C• ~0.5SQ) 0.5SQ) R/M :Takeuchi Densen "R/M" means "Recommended Manufacturer"

A2-10

TxRx1 TxRx1* 0V

FG FG

Conn Connec ecto torr :555 :55577-04 04R R Contact :5556GSL R/M :Molex Conn Connec ecto torr :LR:LR-01 01F F Contact :SLM-61T-2.0 R/M :Japan Solderless Crimp Crimp terminal terminal :V1.25 :V1.25-3 -3 R/M :Japan Solderless


Usage : Remote I/O, +24V power

Appencix 2.16

3

Connector name : DCIN

2 1 Y

If connecting two or more connector PCBs for card-sized I/O. If connecting one connector PCB for card-sized I/O. [DCIN] Conn Connec ector tor :2-1 :2-178 7828 288-3 8-3 Contact :1-175218-5 R/M : A MP

+24V 0V FG

DCIN

DC24V

1 2 3

1 2

+24V 0V

(RIO FG) Wire Wire maret maretial ial :B-18 :B-18(1 (19) 9)U• U• ~2SJ-1 2SJ-1•• ~9 R/M :Sumitomo Denko

1

FG FG



Usage : Remote I/O, +24V power


Appencix 2.17

Connector name : DC24 If connected connector PCB for card-sized I/O is not last channel. If connected connector PCB for card-sized I/O is last channel. Conn Connec ecto torr :555 :55577-02 02R R Contact :5556GSL R/M :Molex

DC24V

DC24V

1 2

1 2

(RIO FG)

(RIO FG)

+24V 0V

Conn onnecto ectorr :LP:LP-01 01 Contact :SLF-61T-2.0 R/M :Japan Solderless

FG

1

1

Wire Wire maret maretial ial :B-18 :B-18(1 (19) 9)U• U• ~2SJ-1 2SJ-1•• ~9 R/M :Sumitomo Denko "R/M" means "Recommended Manufacturer"

A2-11

+24V 0V

FG FG


Usage: PC keyboard extension

Cable name: F252 cable

Appendix 2.1 8

PS/2 MIN DIN 6 pin Plug

PS/2 MIN DIN 6 pin Receptacle

Plug shell :84165-2 : 84165-2 Housing :84167-1 Contact: :84141-2 Recommended maker :AMP

Connector :750131-2 Recommended maker :AMP Ferrite core Part name :ZCAT3035-133 :ZCAT3035-1330 0 (Recommenden maker :TDK)

Note 1. Attach the ferrite core.

1

1

5

5

4

4

3

3

Wire material :DPVVSB 6P x 0.2SQ Recommended maker :Bando Densen

Turn the cable on the ferrite core as figure below.

Part name: ZCAT3035-1330 (Recommenden (Recommenden maker :TDK) 2. Cable length should be 1m or less.

FG

Connect the cable shield to the connector c onnector case.

Cabl Cable e name name:: F252 F252 cab cable

Appendix 2 .19

Usag Usage: e: PC keyb keyboa oard rd extens tensio ion n

Produce F252 cable with this design if difficult to get parts of the Appendix 2.18 PS/2 MIN DIN 6 pin Receptacle

Extension cable (with plug and receptacle) Part name :6-178528-2 : 6-178528-2 Recommended maker :AMP

Ferrite core Part name :ZCAT3035-1330 :ZCAT3035-133 0 (Recommenden maker :TDK)

1

1

5

5

4

4

3

3

Connector :750131-2 Recommended maker :AMP

1. Attach the ferrite core. Turn the cable on the ferrite core as figure below.

Part name :ZCAT3035-133 :ZCAT3035-1330 0 (Recemmended maker :TDK)

‡@Provide 6-1785286-1 78528-2(AMP). 2(AMP).

FG Connect the cable shield to the connector c onnector case.

‡ACut the cable at the receptacl side.

‡BConnect the 750131-2 to the cable.

750131-2

A2-12

2. Cable length should be 1m or less.

Cable name : FCUA-R211 cable


Connector name : RIO1,RIO2,RIO4(FCUA-R211)

Appencix 2.20

Connector name : (FCUA-R211) X

1 2 3

RIO1,RIO2,RIO4(FCUA-R211) Conn Connec ecto torr :1-1 :1-178 7828 2888-3 3 Contact :1-175218-2 R/M :AMP

TXRX TXRX* 0V

(FCUA-R211)

1 2 3

1 2 3

FG

TXRX TXRX* 0V

Conn Connec ector tor :1-1 :1-178 7828 2888-3 3 Contact :1-175218-2 R/M :AMP

FG

Wire Wire mat mater eria iall :MVV :MVVS S 3C• ~0.5SQ (MIC 3C• ~0.5SQ) R/M :Takeuchi Densen Notes 1. Equivalent of SH41 with shield. 2. Protect both side of cable by an isolated bush. 3. This cable can be used for RIO1, RIO2 and RIO4.


Cable name : R301 cable

Usage : DI/DO

Appencix 2.21

Connector name : DI-L/DO-L, DI-R/DO-R CF31, CF32, CF33, CF34

Conn Connec ecto torr :794 :79400-65 6500 00SC SC R/M :3M

Connec Connector tor :7940:7940-650 6500SC 0SC Relief :3448-7940 R/M :3M

Wire Wire mar marer eria iall :B40 :B40-S -S R/M :Oki Densen "R/M" means "Recommended Manufacturer"

A2-13

Cable name: SH21 cable

Usage: Servo Drive Unit

Appendix 2.22

Connector name : SV1, SV2, SV3, SV4

Base I/O unit Signal separator

[SV1] [SV2] [SV3] [SV4] Plug Plug :101 :10120 20-6 -600 000E 0EL L Shell Shell :10320 :10320-32 -321010-000 000 R/M :3M

Servo drive unit

0V 0V

1 11

1 11

0V 0V

SVTXD SVTXD*

2 12

2 12

SVTXD SVTXD*

SVALM SVALM*

3 13

3 13

SVALM SVALM*

SVRXD SVRXD4

4 14

4 14

SVRXD SVRXD4

0V 0V

5 15

5 15

0V 0V

6 16

6 16

7 17

7 17

8 18

8 18

9 19

9 19

10 20

10 20

FG

FG

SVEMG SVEMG*

Wire material : • @UL20276 AWG28• ~10P R/M :Toyokuni Densen +5V

Plug 10120-6000EL :10120-6000EL Shell 10320-3210-000 :10320-3210-000 R/M :3M

SVEMG SVEMG*

+5V



Cable name: SH41 cable

Usage : Remote I/O, Communication

Connector name : RIO1,RIO2,RIO4(CSH41)

Appendix 2.23

Connector name : (CSH41) X

1 2 3

RIO1,RIO2,RIO4(CSH41) Conn Connec ecto torr :1-1 :1-178 7828 2888-3 3 Contact :1-175218-2 R/M :AMP

TXRX TXRX* 0V

1 2 3

(CSH41) 1 2 3

TXRX TXRX* 0V

Connector :1-178288-3 1-178288-3 Contact :1-175218-2 R/M :A M P

Wire Wire mat mater eria iall :MVV :MVVS S 3C• ~0.5SQ (MIC 3C• ~0.5SQ) R/M :Takeuchi Densen Notes 1. Protect both side of cable by an isolated bush. 2. This cable can be used for RIO1, RIO2 and RIO4. 3. This cable can be used foronly only short length connection connection between remote I/O units in the same cabinet, etc. •@ Use FCUA-R211 normally because high noise immunity.


A2-14

Cable name: F010 cable

Usage• F I/O Interface

Appendix 2.24

Connector name :CF10 :CF10

Control unit


Connector name : CF10

CF10

CF10

TXRX1 TXRX1*

1 26

1 26

TXRX2 TXRX2*

2 27

2 27

0V 0V

3 28

3 28

SKIP1 SKIP1*

4 29

4 29

SKIP2 SKIP2*

5 30

5 30

SKIP3 SKIP3*

6 31

6 31

SKIP4 SKIP4*

7 32

7 32

SKIP5 SKIP5*

8 33

8 33

SKIP6 SKIP6*

9 34

9 34

SKIP7 SKIP7*

10 35

10 35

SKIP8 SKIP8*

11 36

11 36

0V 0V

12 37

12 37

ENC1A ENC1A*

13 38

13 38

ENC1B ENC1B*

14 39

14 39

ENC1Z ENC1Z*

15 40

15 40

0V 0V

16 41

16 41

0V 0V

21 46

21 46

SVTXD1 SVTXD1*

22 47

22 47

SVALM1 SVALM1*

23 48

23 48

SVRXD1 SVRXD1*

24 49

24 49

SVEMG1 SVEMG1*

25 50

25 50

SVTXD2 SVTXD2*

17 42

17 42

SVALM2 SVALM2*

18 43

18 43

SVRXD2 SVRXD2*

19 44

19 44

SVEMG2 SVEMG2*

20 45

20 45

FG

FG

HR353


Wire Wire materi material al :UL2 :UL202 0276 76 AWG28 AWG28•• ~25P 25P R/M :Toyokuni Densen



A2-15

APPENDIX APPENDIX 3• @•EMC @ INSTALLATION GUIDELINES This section is an excerpt of the "EMC Installation Guidelines BNP-B2230". Only the pages related to the M640M pro is given. Refer to the "EMC Installation Guidelines [BNP-B8582-45]" [BNP-B8582-45]" for details on the drive section (servo drive unit/spindle drive unit).

Append Appendix ix 3.1 Introd Introduct uction ion EMC Instructions became mandatory as of January 1, 1996. The subject products must have a CE mark attached indicating that the product complies with the Instructions. As the NC unit is a component comp onent designed de signed to t o control machine m achine to ols, it is believe be lieved d that it is not a dir ect EMC Instructio Inst ruction n subject. However, we would like to introduce the following measure plans to back up EMC Instruction compliance of the the machine tool as the NC unit is a major component of the machine tools. (1) Methods of installation in control/operation panel (2) Methods of wiring cables to outside of panel (3) Introduction of members for measures Mitsubishi is carrying out tests to confirm the compliance to the EMC Instructions under the environment descri bed in this manual. However, the level of the noise will will differ according to the equipment type and layout, layout, control panel structure and wiring lead-in, etc. Thus, we ask that the final noise level be confirmed by the machine manufacturer.

Append Appendix ix 3.2 3.2 EMC Instru Instructi ction on The EMC Instructions largely regulate the following two items. - Emission Emis sion : Capacity to prevent prevent output output of obstructive obstructive noise that that adversely adversely affects affects external external devices. - Immun Immunity ity:: Capacity Capacity to not malfun malfunction ction due due to obstructive obstructive noise noise from from external external source. source. The details of each level are classified table below. It is assumed that the Standards Standards and test details required for a machine tool are the same as these. Class

Name Name

Radiated noise Emission Conductive noise Static electricity electrical discharge Radiation immunity Burst immunity Immunity

Conductive immunity Power supply frequency field Power supply dip (fluctuation) Surge

Details

Restriction of electromagnetic noise radiated through the air Restriction of electromagnetic noise discharged from power supply line Example) Regulation of withstand level of static electricity accumulated in human body Example) Simulation of immunity from digital wireless telephones Example) Regulation of withstand level of noise from relay or live wire being inserted or removed Example) Regulation of withstand level of noise flowed from power supply wires, etc. Example) Regulation of electromagnetic noise of 50/60Hz power supply frequency Example) Regulation Regulation of power voltage drop withstand withs tand level Example) Regulation of withstand level of noise caused by lightning

Appe Appendi ndixx 3.3 3.3 EMC Measu Measures res The main items relating to EMC measures include the following. (1) Store the device device in an electrically sealed sealed metal panel. (2) Ground all conductors that are floating electrically. Decrease the impedance. (3) Increase the distance between between the power cable and signal wire. wire. (4) Shield the cables wired wired outside of the panel. panel. (5) Install a noise filter. filter. Take care to the following items to suppress the noise radiated outside of the panel. (6) Accurately ground the devices. devices. (7) Use shielded shielded cables. cables. (8) Increase the electrical electrical seal of the panel. Reduce the gaps and holes.

A3-1

EMC

EN50081-2 EN61800-3 (Industrial environment)

Standard

EN55011 (CLASS: A) IEC61000-4-2 IEC61000-4-3

EN50082-2 EN61800-3 (Industrial environment)

IEC61000-4-4 IEC61000-4-6 IEC61000-4-8 IEC61000-4-11 IEC61000-4-5

Append Appendix ix 3.4 3.4 Panel Panel Structur Structure e The design of the panel is a very important factor for the EMC measures, s o take the following measur measure es into into consideration.

Appendix 3.4.1 Measures Measures for Control P a ne l (1) (1) Use metal f or all mem bers conf iguring the the pane panel.l. (2) (2) When joining the top plate and side plates, etc., trea treatt the welded or contacting sections so that the impedance is reduced, and then fix with screws.(Fig. A3-1) (3) (3) Note that if the plate warps due to the screw fixing, fixing, etc., by that creating a clearance, noise could leak from that place. (4) (4) Plate (nickel, tin) the metal plate surface at the grounding plate, and connect the connections with a low impeda imp edanc nce. e. (5) (5) If there is a large opening, such as venti lation hole holes, s, make sure to close the hole.(Fig. A3A3-1)

Joining clearance: approx. 20cm Painting Painting mask mas k

Control panel

Mesh cover cover (Conductive sponge)

(Note) Using screws to fix the plates that have bee been n paint ed is the s ame a s an insul ated state state. Peel the paint and fix the screws.

Opening

Appendix 3.4.2 Measures for D oo r (1) (1) Use metal f or all mem bers conf iguring the door. (2) (2) When joining the door, use a gask et to lower the impedance of the contacting secti ons, or use a structure structure with a large contact area as shown below. (Fig. A3-3) (3) (3) The EMI gasket or conductive packing must contact a uniform and correct position of the metal surf surfac ace e. a) Using gasket

b) Enlarge contact area Control panel

Door Door

Contact are a rea a Control panel EMI gas gaskk e t

Cro ss sec se ction ion

(Note 1) When not using a gasket, groun d the control panel grounding wit h a grounding wire to lower th the door's impedance. (Note 2) Using screws to fix the pl ates that ha ve been pain ted (attachment of packing) is the sa me as an an insu insula late ted d state. Peel the paint and fix the screws.

A3-2

Appendix 3.4.3 Measures for Power Supp l y (1) Shield the power supply section and insert a filter to prevent the noise from flowing in or out. Selection of the noise filter capacity will differ according to the drive amplifier and devices being used. Refer to the "EMC Installation Guidelines" NC Servo Amplifier Section [BNP-B8582-45]. Devices

Devices

Radiation noise Radiation noise Conductive noise

NF

Leak AC input input Conductive noise

Noise filter

Shield plate NF Noise filter

AC input input

(Note 1) The conductive noise can be reduced j ust by inserting a noise filter, but the radiated noise wil l lea leak out. (Note 2) The conductive and radi ated noise can both be reduced by addi ng a shield plate to the noise noise filte lter

Append Appendix ix 3.5 3.5 Measure Measuress for for Wirin Wiring g in Panel Pan el Cables act as antennas a ntennas to pro pagate unnecessary noise, and thus must be appropriately a ppropriately shield shielded and treat reate ed. The following measures must be sufficiently considered for the cables (SH21/F010/FCUA-R211) that carry out highspeed communication.

Appendix 3.5.1 Precautions for Wiring in Pa ne l (1) (1) If the cables are led unnecessary in the panel, they will be contaminated by noise. Thus, keep the device layou layout and wiring length as short as possible. (Fig. A3-5) Device

Device

Device

Device Device

Device

Noise

Devices

(2) (2) Always connect the grounding wire to the FG terminal indicated indicated on the device. (3) (3) Keep the distance between the power cable and detector c abl able to the drive section motor as far apart as possible when wiring.

Radiation noise

(4) (4) Do not lead the power wire around the panel without using a fifilter. (Fig. A3-6)

Leak Conductive noise

Shield plate NF Noise filter

A3-3

AC input input

Appendix 3.5.2 Shield Treatment of C ab le s Use shielded s hielded cables for t he cables ca bles wired outside th the panel anel. Use a shield clamp (refer to section 3.6.1) within 10cm of the lead-out port from the thepane panel.l. (1) I/O interface cable [F010 cable] Shield clamp Operation panel

Control panel

NC unit

Base I/O unit F010 cable

 Always use the shield shield clamp clamp on both ends of the connected units.  he shield clamp is not required ifif the control unit and base I/O unit are wired in the same pane panel.l.

(2) DC power supply cable [F110/070/FCUA-R220 cable] Operation panel

Shield clamp

Control panel

Display unit Keyboard unit

PD25 F110 cable General-purpose stabilized power supply

F070 cable or FCUA-R220 cable

 Use a shield clamp within 10cm from t he panel's p anel's inlet/outlet inlet/outlet.  Install Install a ferrite core on both ends ends of the connected units.  Always install a ferrite core (refer (refer to section 3.6.2) on the generalpurpose stabilized stabil ized power supp supply. The ferrite core may not be required depending depen ding on the th e selected sel ected pow power er supply.

Ferrite core

(3) Remote I/O cable [FCUA-R211 c able] able] Control panel

Shield clamp

Control panel

Base I/O unit

Remote Remote I/O I/O un it FCUA-R211 cable

 Use a shield clamp within 10cm from t he panel's p anel's inlet/outlet inlet/outlet.  Install Install a ferrite core on both ends ends of the connected units.  The shield clamp is not requir required if the control unit and base I/O unit are wired in the t he s ame pane panel.l.

Ferrite core

(4) Servo communic c ommunication ation cable ca ble [SH21/FCUA-R000 [SH21/ FCUA-R000 cabl cable] e] Control panel

Shield clamp

Control panel

Base I/O unit

Drive unit SH21 cable Drive unit FCUA-R000 cable

Ferrite core

A3-4

 Use a shield clamp within 10cm from t he panel's p anel's inlet/outlet inlet/outlet.  Install Install a ferrite core on both ends ends of the connected units.  The shield clamp is not requir required if the base I/O unit and drive section unit a re wired wir ed in the same s ame pan panel el.

Appe Append ndix ix 3.6 3.6 Parts Parts for for EMC Measures Measures Peel the cable sheath at the clamp section section

Appendix 3.6.1 Shield Clamp Fittin Fi ttin g The ground can be directly connected to the grounding plate to increase the effect. (Fig. A3-11) Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding plate with the clamp fitting. If the cables are thin, several can be bundled and clamped together. To provide sufficient frame grounding, install the grounding plate directly on the cabinet or connec t with a grounding groun ding wir wire. e.

Appendix 3.6.2 Ferrite Core Co re The ferrite core is mounted integrally with the plastic case. This can be install ed with one touch without cutting the interface cable or power power supply cable. cable. This ferrite core is effective agai nst common comm on mode nois noise, e, allowing measures against noise without affecting the quality of the signa sig nal.l.

Cable Grounding plate Cable Clamp fitting (Fitting A, B) 0 4

Shield sheath Clamp section

Shape Shape and dimens dimens io n ZCAT type

ZCAT-A, ZCAT-AP ty p e

ZCAT-C type

ZCAT-B typ e

ZCAT-D type

Recommended ferrite core : Zsb`‚

seri series es (Manu (Manufa fact ctur urer er : TDK TDK)

P ar t n am e

A

B

øC

øD

E

ZCAT1518-0730-M( -BK)*1 ZCAT 1518- 0730( BK)* 2 ZCA T2017-0930-M ( -BK) ZCAT2032-0930-M( -BK)*1 ZCAT2032-0930(-B K)*2 ZCAT2132-1130-M( -BK)*1 ZCAT2132-1130(-B K)*2 ZCAT3035-1330-M( -BK)*1 ZCAT3035-1330(-B K)*2 ZCA T1525-0 430AP- M( -B K) ZCAT1325-0530A- M(-BK) *1 ZC AT1325- 0530A( -B K) ZCA T1730-0730A -M (- BK) ZCAT2035-0930A- M(-BK) *1 ZC AT2035- 0930A( -B K) ZCA T2235-1030A -M (- BK) ZCA T2436-1330A -M (- BK) ZCA T2017-0930B -M (- BK) Z C A T 2 7 4 9 - 0 4 3 0C - M ( - B K ) ZCAT4625-3430D( -BK) ZCAT4625- 3430DT(- BK)*3 ZCAT6819-5230D( -BK) ZCAT6819- 5230DT(- BK)*3

22±1 22±1 21±1 36±1 36±1 36±1 36±1 39±1 39±1 25±1 25±1 25±1 30±1 35±1 35±1 35±1 36±1 21±1 49±1 45.5±1 45.5±1 67.5±1 67.5±1

18±1 18±1 17±1 32±1 32±1 32±1 32±1 34±1 34±1 20±1 20±1 20±1 23±1 28±1 28±1 28±1 29±1 17±1 27±1 24.5±1 24.5±1 18.5±1 18.5±1

7±1 7±1 9±1 9±1 9±1 11±1 11±1 13±1 13±1 4±1 5±1 5±1 7±1 9±1 9±1 10±1 13±1 9±1 4.5±1 34±1 34±1 52±1 52±1

15±1 15±1 20±1 19.5±1 19.5±1 20.5±1 20.5±1 30±1 30±1 15±1 12.8±1 12.8±1 16.5±1 19.5±1 19.5±1 21.5±1 23.5±1 20±1 19.5±1 12±1 13±1 16±1 17±1

– – – – – – – – – 11.5±1 11.2±1 11.2±1 15±1 17.4±1 17.4±1 20±1 22±1 28.5±1 – – – – –

Unit : mm A p p l i c a b l e c a b l e o u t e r Weight Weight•• g• i j diameter 7max. 6 7max. 6 9max. 11 9max. 22 9max. 22 11max. 22 11max. 22 13max. 63 13max. 63 2 .5 to 4( US B) 7 3 t o 5(U SB) 7 3 t o 5(U SB) 7 4 to t o 7( 7 (U S B/ IE E E13 94) 12 6 to 9 22 6 to 9 22 8 to 10 27 10 to 13 29 9max. 12 4 . 5m a x . 26 For 26 wires flat c able 32 For 26 wires flat c able 32 For 40 wires flat c able 58 For 40 wires flat c able 58

*1 The M stamp is attached. *2 A fixing band is attached at shipment. *3 Double side tape type. (Double side tape is attached at shipment) shipment)  ZCAT-B type: Cabinet fixing type installation hole ø4.8 to ø4.9mm, ø4.9mm, plate thickness 0.5 to 2mm.  ZCAT-AP, ZCAT-C type: Structure Structur e that tha t prevents pre vents easy e asy opening op ening after case is close losed. d.

A3-5

Appendix 3.6.3 Surge Absorber (1) Surge absorber Make sure that surge does not directly enter the AC line of the general-purpose stabilized power supply (prepared by user) supplied to the control unit and DIO. The following product or equivalent is recommended for the surge absorber. Refer to the manufacturer's catalog for details characteristi cs, outline and connection methods of the sur surge ge absorber. Part name: RAV-781BYZ-2 Manufacturer: Okaya Denki Sangyo Max. Clamp Circuit voltage tolerable voltage 50/60Hz Vrms circuit voltage V±10% 250V 3Ø 300V 783V Outline drawing

1 } • 1 1

1 } • 5 . 5

Surge resistance 8/20ìs 2 500 A

Surge discharge start voltage 1.2/50ìs 20kV

Static capacity

Operating temperature

75pF

-20 ~ +70°C

Static capacity

Operating temperature

75 pF

-20 ~ +70°C

Circuit drawing ( 1) 1) Bl Bl ac ac k

( 2) 2) Bl Bl ac ac k

(3 ) Bl ac ac k

1 } • 5 . 8 2

UL-1015 AWG16

0 0 3 }

• 0 0 2

5 . 0 } • 5 . 4

1 } • 8 2

41• }1 Unit: mm

Part name: RAV-781BXZ-4 Manufacturer: Okaya Okaya Denki Sangyo Max. Clamp Circuit voltage tolerable voltage 50/60Hz Vrms circuit voltage V±10% 250V 3Ø 300V 700V

Surge resistance 8/20ìs 250 0A

Surge discharge start voltage 1.2/50ìs 2k V

Circuit drawing

Outline drawing

1 } • 1 1 1 } • 5 . 5

( 1) 1) B la la ck ck ( 2) 2) B la la ck ck

(3) Black

Green

1 } • 5 . 8 2

UL-1015 UL-1015 AWG16 0 0 3 }

• 0 0 2

5 . 0 } • 5 . 4

1 } • 8 2

41• 41• }1 Unit: mm

A3-6

(2) Surge absorber abs orber inst allation allat ion meth method od Circuit breaker

Transformer

NC control section

Other device (po wer suppl supply for panel, etc.) Earth leakage From power breaker for for supply panel

Circuit breaker

Control panel (relay panel, etc.)

Reactor

MC

Input 200/ 230VAC

NC control section ‚`

‚a Other device (po wer suppl supply for panel, etc.)

Circuit protector

Surge absorber (1)

Surge absorber (2)

C

Grounding Grounding plate

Surge absorber installation method Precautions

(1) (1) Thick wires will enhance the lighti ng surge absorption effe ct, so keep the wire as short short as poss possib ible le.. 2 Wire material: Wire diameter diameter 2mm 2mm or more Wire Wire lengt h Connec Connection tion length length (A) to surge surge absorb absorber er (1) is 2m or les less. Connection length (B) to surge absorber (2) is 2m or less less.. Connection length (C) to grounding plate (2) is 2m or or less less.. (2) (2) When carrying out a withstand voltage test, while applying an overvoltage on the power supply line, remove surge absorbers (2) as the surge absorber will function with the applied voltage. (3) (3) A short-circuit acc ident will occur if a surge exceeding the tolerance is appl ied on the surge absorb absorber er.. Thus, hus, always insert a circuit protector to protect the power supply line line.. The current does not flow constantly to surge absorbers (1) and (2), so the circuit protector can also beused usedfor for the other devices.

A3-7

Appendix 3.6.4 Selection of Stabilized Power Supply Consider the following characteristics when selecting the stabilized power supply. Use a power supply that complies with CE Marking or that f ollows the safety standards given be low. Stabilized power supply selection items Item Specification Output Voltage fluctuation ±5% flustuation Ri p pl e n oi s e Ma x i m um 1 2 0m V Sp ik e no is e ma x i mu m 50 0 mV Output current -O ut pu t h ol di ng t i me Mi ni mu m 20 ms

Conditions ±5% or les s of 2 4Vdc out put ±5% or les s of 2 4Vdc out put Refer to the connection manual In st an ta ne ou s o ff ti me

Standards Safety Standards : UL1950, CSA C22.2 No. 234 approved, IEC950 compliant Noise Terminal Voltage : FCC Class A, VCCI-1 Class High Harmonics Harmonics Current Current Restrictions Restrictions : IEC1000IEC1000-3-2 3-2

A3-8

APPEND APPENDIX IX 4 INSTRUC INSTRUCTION TIONS S FOR FOR COMPLI COMPLIANC ANCE E WITH WITH UL/ U L/CC-UL UL STAN ST ANDA DARD RD To comply with UL/c-UL standard, conform to the following instructions. (1) External 24Vdc Power Supply The M600 series CNC meets the UL/c-UL standard on condition that the UL recognized power supply unit is used for 24Vdc power source. Please use the UL recognized power supply unit which supplies 24Vdc to each unit. (2) Ambient temperature of units The M600 series CNC meets the UL/c-UL standard on condition that the ambient temperature of unit does not exceed the temperature of this book of 3.1 Chapter 3 descriptions. Please design so that the maximum ambient temperature of each unit should not exceed the temperature of this book of 3.1 Chapter 3 descriptions.

A4-1

Revision History Rev

Rev.Date

Description of revise

*

Jul, 2002

First edition

A

4/17/2003

(1) Added the contents of the the M640MT Pro (2) Added the note to "5.3.7 Cable Connection" (3) Improved the figures of "Appendix 2 Cable Drawing" (4) Corrected writing errors

B

2/17 2/17/2 /200 005 5

(1) (1) "2. "2.2. 2.3 3 (1) (1) NC Cont Contro roll Uni Unitt Opt Optio ion" n" : Add Added ed the the desc descrip riptition on of "onl "onlyy for for M640 M640M M Pro Pro"" to to the the HR06 HR061# 1#2 2 section. (2) Added "4.1.2 M640MT Pro General System Diagram" (3) "4.4.9 Connection of Signal Separator Cards" : It was Added that the SV System-4 was not applicable to the M640MT Pro. (4) "Appendix 2 Cable Drawing" : Added the item of 2.24 (5) Corrected writing errors

Notice Every effort has been made to keep up with software and hardware revision in the contents described in this this manual. manual. However, please understand that in some some unavoi unavoi da b le ca se s simultaneous simultaneous revision revision is not possib le . Please contact a Mitsubishi business office with any questions or comments regarding the use of this product. Mitsubishi Electric Corp. Nagoya Works

NC System Section Section

Duplication Prohibited This instruction manual may not be reproduced in any form, in part or in whole, without written written permission from Mitsubishi Mitsubishi Electric Electric Corpora ti on . © 2002 MITSUBIS MITSUBISHI HI ELECTRIC ELECTRIC CO RPOR RP ORAT AT ION IO N ALL RIGHTS RESERVED

Mazatrol Fusion 640M Pro 640MT Pro Connection and Maintenance BNP-B2303engb

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