Mazatrol Matrix Nexus Connection and Maintenance Manual

MITSUBISHI MAZATROL MATRIX NEXUS CONNECTION AND MAINTENANCE MANUAL

Precautions for Safety Always read this this manual and and enclosed documen documents ts before installation, installation, operation, operation, maintenance maintenance and inspection to ensure correct usage. Thoroughly Thoroughly understand the basics, safety information and precautions of the devices before using. This manual classifies the safety precautions precautions into "DANGER", "WARNING" and "CAUTION".

DANGER

When the user could be subject to imminent fatalities or serious injuries if handling is mistaken.

WARNING

When the user could be subject to fatalities or serious injuries if handling is mistaken.

CAUTION

When the user could be subject to minor or moderate injuries or the property could be damaged if handling is mistaken.

Note that the items under " CAUTION", could lead to serious consequences as well depending on the situation. Please follow all items listed in “Precautions for Safety” as they are equally important.

For Safe Use This product is not designed or manufactured on the assumption that the product will be used for the equipment equipme nt or systems that are to be subject to any fatal consequences. Please inquire our customer service department about any particular usage other than the normal usage as a machine tool.

1. Items related to prevention of electric shocks WARNING Do not open or remove the front cover while the power is ON or during operation. The high voltage terminals and charged sections will be exposed, and this could result in electric shocks. Do not remove the front cover even when the power is OFF, except for the wiring works or periodic inspections. The inside of the controller and drive unit are charged, and this could result in electric shocks. Always wait at least least 15 minutes after after turning the the power OFF. OFF. Then, check check the voltage voltage with a tester, tester, etc., before wiring works, inspections or connecting with peripheral devices. Failure to observe this could result in electric shocks. Earth ground the controller, drive unit and motor according to the local laws. (In Japan, ground the 200V Series input products with Class C or higher protective grounding and the 400V Series input with Class D or higher protective grounding.) All wiring works, maintenance maintenance and and inspections inspections must be carried carried out by a qualified qualified technician. technician. Failure to observe this could result in electric shocks. Contact your nearby Service Center or Service Station for replacing parts and servicing. Wire the controller, drive unit and motor after installation. Failure to observe this could result in electric shocks. Do not operate the switches with wet hands. Failure to observe this could result in electric shocks. Do not damage, apply excessive stress, place heavy things on or sandwich the cables. Failure to observe this could result in electric shocks. Insulate the power lead using a fixed terminal block. Failure to observe this could result in electric shocks.

2. Items related to prevention of fire CAUTION Install the controller, drive unit, motor and regenerative resistor on non-combustible material. Installation directly on or near combustible materials could result in fires. If any malfunction in the unit is observed, shut off the power at the unit’s power supply side. Continuous Continuous flow of large current could result in fires. Install an appropriate no fuse breaker (NFB) and contactor (MC) on the power input section of the drive unit and configure the sequence that shuts the power off upon drive unit’s emergency stop or alarm. When a breaker is shared for multiple power supply units, the breaker may not function upon short-circuit failure in a small capacity unit. Do not share a breaker for multiple units as this is dangerous. Incorrect wiring and connections could cause the devices to damage or burn.

3. Items related to prevention of bodily injury or property damage DANGER When transporting or installing a built-in IPM spindle or linear servomotor, be careful so that your hand or property will not be trapped in the motors or other metal objects. Also keep the devices with low magnetic tolerance away from the product. CAUTION Do not apply voltages to the connectors or terminals other than voltages indicated in the connection manual for the controller or specifications manual for the drive unit. Failure to observe this could cause the devices to rupture or damage, etc. Incorrect connections could cause the devices to rupture or damage, etc. Always connect the cables to the indicated connectors or terminals. Incorrect polarity (+ -) could cause the devices to rupture or damage, etc. Persons wearing medical devices, such as pacemakers, must stay away from this unit. The electromagnetic waves could adversely affect the medical devices. Fins on the rear of the unit, regenerative resistor and motor, etc., will be hot during operation and for a while after the power has been turned OFF. Do not touch or place the parts and cables, etc. close to these sections. Failure to observe this could result in burns. Do not enter the machine’s movable range during automatic operation. Keep your hands, feet or face away from the spindle during rotation.

4. General Precautions Always follow the precautions below. Incorrect handling could result in faults, injuries or electric shocks, etc. (1) Transportation and installation CAUTION Correctly transport the products according to the mass. Use motor’s suspension bolts to transport the motor itself. Do not use it to transport the motor after installation onto the machine. Do not stack the products exceeding the indicated limit. Do not hold the cables, shaft or detector when transporting the motor. Do not transport the controller or drive unit by suspending or holding the connected wires or cables. Do not hold the front cover when transporting the drive unit, or the front cover could come off, causing the unit to drop. Install on a non-combustible place where the unit’s or motor’s mass can be withstood according to the instruction manual. The motor does not have a complete water-proof (oil-proof) structure. Do not allow oil or water to contact or enter the motor. Prevent the cutting chips from being accumulated on the motor as they easily soak up oil. When installing the motor facing upwards, take measures on the machine side so that gear oil, etc., will not enter the motor shaft. Do not remove the detector from the motor. (The detector installation screw is treated with sealing.) Do not allow foreign matters, especially, conductive foreign matters such as screws or metal chips, or combustible foreign matters such as oil, to enter the controller, drive unit or motor. Failure to observe this could result in rupture or damage. Do not get on the product or place heavy objects on it. Provide prescribed distance between the controller/drive unit and inner surface of the control panel/other devices. Do not install or operate the controller, drive unit or motor that is damaged or has missing parts. Take care not to cut hands, etc. with the heat radiating fins or metal edges. Do not block the intake/outtake ports of the servomotor with the cooling fan. Install the controller’s display unit and operation board unit on the spot where cutting oil will not reach. The controller, drive unit and motor are precision devices, so do not drop or apply thumping vibration and strong impacts on them. Hard disk unit is a precision device, so do not drop or apply strong impacts on it. Store and use the units according to the environment conditions indicated in each specifications manual. Securely fix the motor to the machine. The motor could come off during operation if insecurely fixed. Always install the motor with reduction gear in the designated direction. Failure to observe this could result in oil leaks. Always install a cover, etc., over the shaft so that the rotary section of the motor cannot be touched during motor rotation. When installing a coupling to the servomotor shaft end, do not apply impacts by hammering, etc. The detector could be damaged. Use a flexible coupling when connecting with a ball screw, etc., and keep the shaft core deviation smaller than the tolerable radial load of the shaft. Do not use a rigid coupling as an excessi ve bending load will be applied on the shaft and could cause the shaft to break. Do not apply a load exceeding the tolerable level onto the motor shaft. The shaft or bearing could be damaged. Before using this product after a long period of storage, pl ease contact the Mitsubishi Service Station or Service Center. Following the UN recommendations, battery units and batteries should be transported based on the international regulations such as those determined by International Civil Aviation Organization (ICAO), International Air Transport Association (IATA), International Maritime Organization (IMO) and U.S. Department of Transportation (DOT).

(2) Items related to wiring CAUTION Correctly wire this product. Failure to observe this could result in motor runaway, etc. Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of the drive unit. Correctly connect the output side (terminal U, V, W). The motor will not run properly if incorrectly connected. Always install an AC reactor per each power supply unit. Always install an appropriate breaker per each power supply unit. A breaker cannot be shared for

Do not directly connect a commercial power supply to the motor. Failure to observe this could result in faults. When using an inductive load such as relays, always connect a diode in parallel to the load as a noise countermeasure. When using a capacitive load such as a lamp, always connect a protective resistor in series to the load to suppress rush currents. Do not mistake the direction of the surge Drive unit Drive unit absorption diode to be installed on the DC relay COM COM (24VDC) for the control output signal. If mistaken, the (24VDC) signal will not be output due to fault in the drive Control Control unit, and consequently the protective circuit, output output RA RA signal signal such as emergency stop, could be disabled. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect the PCBs while the power is ON. Do not pull the cables when connecting/disconnecting it. Securely tighten the cable connector fixing screw or fixing mechanism. Insufficient fixing could result in deviation during operation. Always treat the shield cables indicated in the Connection Manual with grounding measures such as cable clamps. Separate the signal wire from the drive line or power line when wiring. Use wires and cables whose wire diameter, heat resistance level and bending capacity are compatible with the system. Ground the device according to the requirements of the country where the device is to be used. Wire the heat radiating fins and wires so that they do not contact. When using the RS-232C device as a peripheral device, caution must be paid for connector connection/disconnection. Always use a double-OFF type AC power supply switch on the device side, and connect/disconnect the connector with the AC power supply on the device side OFF. Device

NC unit

Switch

AC socket

RS-232C

(3) Adjustments CAUTION Check and adjust programs and each parameter before starting operation. Failure to observe this could result in unpredictable operations depending on the machine. Do not make drastic adjustments or changes as the operation could become unstable.

(4) Usage CAUTION Install an external emergency stop circuit so that the operation can be stopped and the power turns OFF immediately when unforeseen situation occurs. A contactor, etc., is required in addition to the shutoff function mounted in the controller. Turn OFF the power immediately if any smoke, abnormal noise or odor is generated from the controller, drive unit or motor. Only a qualified technician may disassemble or repair this product. Do not alter. Use a noise filter, etc. to reduce the effect of electromagnetic disturbances in the case where electromagnetic disturbances could adversely affect the electronic devices used near the drive unit. Use the drive unit, motor and each regenerative resistor with the designated combination. Failure to observe this could result in fires or faults. The combination of the motor and drive unit that can be used is determined. Be sure to check the models of motor and drive unit before test operation. The brakes (electromagnetic brakes) mounted in the motor are used for the purpose of holding, and must not be used for normal braking. Also, do not run the motor with the motor brake applied. Motor brake is used for the purpose of holding. For the system running via a timing belt, install a brake on the machine side so that safety can be ensured. Be sure to confirm SERVO OFF (or READY OFF) when applying the electromagnetic brake. Also, be sure to confirm SERVO ON prior to releasing the brake. When using the DC OFF type electromagnetic brake, be sure to install a surge absorber on the brake terminal. Do not connect or disconnect the cannon plug while the electromagnetic brake’s power is ON. The cannon plug pins could be damaged by sparks. After changing programs/parameters, or after maintenance/inspection, always carry out a test operation before starting actual operation. Use the power that are complied with the power specification conditions (input voltage, input frequency, tolerable instantaneous power failure time) indicated in each specifications manual. When making detector cables, do not mistake connection. Failure to observe this could result in malfunction, runaway or fire. When using NC Card, first power ON the NC Card, and then the base I/O unit. If the base I/O unit is powered ON first, current flows from the connection cable to the NC Card, resulting in malfunction in the PC or the cards installed in the PC. (5) Troubleshooting CAUTION Use a motor with electromagnetic brakes or establish an Shut off with motor Shut off with NC brake brake control output control PLC output external brake mechanism for the purpose of holding; this serves as countermeasures for possible hazardous situation Motor MBR EMG caused by power failure or product fault. ElectroUse a double circuit structure for the electromagnetic brake’s magnetic 24VDC brake operation circuit so that the brakes will activate even when the external emergency stop signal is issued. The machine could suddenly restart when the power is restored after an instantaneous power failure, so stay away from the machine. (Design the machine so that the operator safety can be ensured even if the machine restarts.) To secure the absolute position, do not shut off the servo drive unit’s control power supply when its battery voltage drops (warning 9F) in the servo drive unit side. If the battery voltage drop warning alarm occurs in the controller side, make sure to back up the machining programs, tool data and parameters, etc. with the input/output device before replacing the battery. Depending on the level of voltage drop, memory loss could have happened. In that case, reload all the data backed up before the alarm occurrence.

(6) Maintenance, inspection and part replacement CAUTION Periodically back up the programs, tool data and parameters to avoid potential data loss. Also, back up those data before maintenance and inspections. When replacing the battery on the controller side, the machining programs, tool data and parameters, should be backed up with the input/output device beforehand. In case the memory is damaged in replacing the batteries, reload all the data backed up before replacing the battery. The electrolytic capacitor’s capacity will drop due to deterioration. To prevent secondary damage due to capacitor’s faults, Mitsubishi recommends the electrolytic capacitor to be replaced approx. every five years even when used in a normal environment. Contact the Service Center or Service Station for replacements. Do not perform a megger test (insulation resistance measurement) during inspection. Do not replace parts or devices while the power is ON. Do not short-circuit, charge, overheat, incinerate or disassemble the battery. The hard disk unit has a service life, and must be replaced before its expiration. As a precautionary measure, always back up the customer’s data stored in the hard disk unit. The safety of the customer’s data stored in the hard disk unit cannot be guaranteed. There may be a unit filled with substitute Freon in the heat radiating fins of the 37kW or smaller unit. Be careful not to break the heat radiating fins during maintenance or replacement. (7) Disposal CAUTION Take the batteries and backlights for LCD, etc., off from the controller, drive unit and motor, and dispose of them as general industrial wastes. Do not alter or disassemble controller, drive unit, or motor. Collect and dispose of the spent batteries and the backlights for LCD according to the local laws. (8) General precautions To explain the details, drawings given in the instruction manual, etc., may show the unit with the cover or safety partition removed. When operating the product, always place the cover or partitions back to their original position, and operate as indicated in the instruction manual, etc.

Contents

CHAPTER 1 OUTLINE······················································································································ 11 CHAPTER 2 CONFIGURATION········································································································ 2-1 2.1 System Configuration·······························································································································21 2.2 List of Configuration Units ·······················································································································22

CHAPTER 3 INSTALLATION············································································································ 31 3.1 General Specification································································································································31 3.1.1 Environmental Conditions of Operation Box ·······················································································3-1 3.1.2 Environmental condition in Cabinet·····································································································3-1 3.2 Design condition of operation box··········································································································3-3 3.2.1 Installation of Display Unit and Keyboard Unit···· ················································································3-3 3.2.2 Operation Box Heat Radiation ············································································································3-3 3.3 Noise measures·········································································································································35 3.3.1 Connection of Frame Ground (FG) ·····································································································3-5 3.3.2 Shield Clamping of Cables··················································································································37 3.3.3 Connection of Spark Killers ·················································································································3-8 3.3.4 Protective Measures against Lightning Surge ····················································································3-9 3.4 Optical fiber cable ·································································································································· 310 3.4.1 Shape and part name of Optical fiber cable····· ················································································ 3-10 3.4.2 Specification of optical fiber cable ···································································································· 3-10 3.4.3 Cautions in handling optical-fiber cable ····························································································3-11 3.4.4 Cautions in laying optical-fiber cable ································································································3-11

CHAPTER 4 GENERAL SYSTEM CONNECTION ··········································································· 4-1 4.1 General System Diagram··························································································································41 4.1.1 FCA730PY-N01/N02 ···························································································································41 4.1.2 FCA730PY-N11/N12 ···························································································································42 4.1.3 FCA730PY-N31/N32 ···························································································································43 4.1.4 FCA730PY-N42···································································································································44 4.2 Connector Layout Drawing ······················································································································45 4.2.1 Connectors, Switches and LEDs Layout Drawing of Control Unit ······················································4-5 4.3 Connector Pin Assignment ··················································································································· 4-10 4.3.1 Control Unit Connector Pin Assignment··························································································· 4-10 4.3.2 Key board Unit Connector Pin Assignment······················································································ 4-13 4.4 Connection of Various Devices ············································································································ 4-17 4.4.1 Connection of Hard Disk Drive········································································································· 4-17 4.4.2 Connection of PC Card (CardBus) (Option：HN532 card) ··························································· 4-20 4.4.3 Connection of PC Card in front of Control Unit (Option：FCU7-EP101-1)··································· 4-21 4.4.4 Connection of CF card in side of Control Unit·················································································· 4-22 4.4.5 Connection of USB device ··············································································································· 4-23 4.4.6 Ethernet connection ························································································································· 4-25 4.4.7 Connection of RX322-1···················································································································· 4-26 4.4.8 Connection of Power Supply············································································································ 4-28 4.4.9 Connection of Manual Pulse Generator··························································································· 4-30 4.5 Emergency Stop ····································································································································· 431 4.5.1 Connection of Emergency Stop ······································································································· 4-31 4.5.2 Compliance with the EN standard···································································································· 4-32

CHAPTER 5 CONNECTION OF I/O INTERFACE ································································· ··········· 5-1 5.1 Outline of I/O Interface······························································································································51 5.1.1 Types of I/O Interface The following three types of I/O interfaces are available.································5-1 5.1.2 Example of DI/DO Connection············································································································5-1 5.2 Connection of Base I/O Unit·····················································································································5-2

5.2.3 Base I/O Unit Connector Layout Drawing ···························································································5-3 5.2.4 Base I/O Unit Connector Pin Assignment ···························································································5-3 5.2.5 Installation of HN353 card···················································································································56 5.2.6 Base I/O Unit Input/Output Specification·····························································································5-7 5.2.7 Connection of Power Supply to Base I/O Unit ····················································································5-8 5.2.8 Connection of Servo Drive Unit to Base I/O Unit ················································································5-9 5.2.9 Sensor Signal (Skip) Connection····································································································· 5-10 5.2.10 Outline of Analog I/O Circuit ··········································································································· 5-10 5.3 Card-sized I/O connection ······················································································································5-11 5.3.1 Example of Card-sized I/O Application ·····························································································5-11 5.3.2 Card-sized I/O Specification············································································································· 5-12 5.3.3 Card-sized I/O Connector Pin Assignment CF30············································································· 5-13 5.3.4 Notice for Patterning of Connector PCB for Card-sized I/O····························································· 5-13 5.3.5 Input/Output Circuit of Card-sized I/O ······························································································ 5-14 5.3.6 Installation of Card-sized I/O············································································································ 5-15 5.3.7 Cable Connection····························································································································· 5-16

CHAPTER 6 CONNECTION OF REMOTE I/O UNIT ·································································· ······ 6-1 6.1 Outline of Remote I/O Unit························································································································61 6.2 Name of Remote I/O Unit Sections Front view·······················································································6-1 6.3 Connection of Remote I/O Power ············································································································6-1 6.4 Outline of Digital Signal Input Circuit······································································································6-2 6.5 Outline of Digital Signal Output Circuit···································································································6-3 6.6 Connection of FCUA-DX101/141 unit and Machine Control Signal ·····················································6-3 6.7 Outline of Analog Signal Output Circuit ·································································································6-5 6.8 Outline of Analog Signal Output Circuit ·································································································6-5 6.9 Connection of FCUA-DX141 unit and analog I/O signal···· ····································································6-5 6.10 FCUA-DX101/141 Unit Connector Pin Assignment··············································································6-6

CHAPTER 7 NOTIFICATION OF USING PC PERIPHERAL DEVICE·············································· 7-1 7.1 Noise measures of USB and Ethernet···· ·································································································7-1 7.2 Recommended Devices List ····················································································································7-1 7.2.1 Front Access IC Cards ························································································································71 7.2.2 CardBus PC Cards······························································································································72 7.2.3 USB device··········································································································································72 7.2.4 Compact Flash Cards ·························································································································73 7.3 Install PC card, CF card, USB memory ···································································································7-3

CHAPTER 8 DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE·········· 8-1 8.1 Maintenance Tools ····································································································································81 8.1.1 Measuring Instruments························································································································81 8.1.2 Tools ····················································································································································81 8.2 Maintenance Items ····································································································································81 8.3 Maintenance of Escutcheon and keyboard ····························································································8-2 8.3.1 Cleaning of Escutcheon and keyboard ·······························································································8-2 8.3.2 Replacement of NC Data Key ·············································································································8-2 8.3.3 Replacement of Menu Key··················································································································85 8.4 Maintenance of Hard Disk ························································································································88 8.4.1 Handling of Hard Disk ·························································································································88 8.4.2 Other Precaution for Use ····················································································································88 8.4.3 Replacement of Hard Disk ··················································································································8-8 8.5 Maintenance of LCD··································································································································89 8.5.1 Life of LCD Backlight···························································································································89 8.5.2 LCD Characteristics ····························································································································89 8.5.3 Replacing LCD backlights ···················································································································89 8.7 Maintenance of Battery·························································································································· 812 8.7.1 Handling of Battery····· 8-12

8.8

Maintenance of Cooling Fan··············································································································· 8-13 8.8.1 Life of Cooling Fan ··························································································································· 8-13 8.8.2 Replacement of Cooling Fan············································································································ 8-13 8.9 Cable Replacement Method ·················································································································· 8-14

CHAPTER 9 FAULT DIAGNOSIS ····································································································· 9-1 9.1 List of Unit LEDs/Switches·······················································································································91 9.1.1 Control unit··········································································································································91 9.1.2 Keyboard unit ······································································································································92 9.1.3 Base I/O unit ·······································································································································93 9.2 Troubleshooting ········································································································································94 9.2.1 Confirm trouble’s situation···················································································································94 9.2.2 When trouble occurs ···························································································································95 9.2.3 Troubleshooting example····················································································································96

APPENDIX 1 INSTALLATION DIMENSIONS ·················································································A1-1 Appendix 1.1 Control Unit Outline Drawing ······························································································A1-1 Appendix 1.2 Display Unit Outline Drawing ······························································································A1-3 Appendix 1.3 Keyboard Unit Outline Drawing····· ······················································································A1-8 Appendix 1.4 Side memory I/F unit Outline Drawing·············································································· A1-11 Appendix 1.5 External Power Supply Unit (PD27) Outline Drawing······················································A1-12 Appendix 1.6 Base I/O Unit (HN353) Outline Drawing. ···········································································A1-12 Appendix 1.7 Remote I/O Unit Outline Drawing ······················································································A1-13 Appendix 1.8 Card-sized I/O Outline Drawing·························································································A1-14 Appendix 1.9 USB I/F Connector card (HN260) Outline Drawing······ ····················································A1-15 Appendix 1.10 "F" Installation Plate Outline Drawing············································································A1-15 Appendix 1.11 Hard Disk Drive Unit Outline Drawing ············································································A1-16 Appendix 1.12 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline Drawing ······ ·······················A1-17 Appendix 1.13 Synchronous Feed Encoder (OSE-1024-3-15) Outline Drawing ······ ····························A1-17 Appendix 1.14 Grounding Plate and Clamp Fitting Outline Drawing······ ··············································A1-18 Appendix 1.15 CardBus I/F card (HN532) Outline Drawing····································································A1-19

APPENDIX 2 CABLE DRAWING CABLE LIST ··············································································A2-1 Appendix 2.1 Cable F010·····························································································································A2-2 Appendix 2.2 Cable F012·····························································································································A2-3 Appendix 2.3 Cable F020/021/022···············································································································A2-3 Appendix 2.4 Cable G035/036 ·····················································································································A2-4 Appendix 2.5 Cable F070·····························································································································A2-4 Appendix 2.6 Cable F110 ·····························································································································A2-5 Appendix 2.7 Cable F120·····························································································································A2-5 Appendix 2.8 Cable F140·····························································································································A2-6 Appendix 2.9 Cable F260·····························································································································A2-7 Appendix 2.10 Cable F261 ···························································································································A2-7 Appendix 2.11 Cable F270 ···························································································································A2-8 Appendix 2.12 Cable F271 ···························································································································A2-8 Appendix 2.13 Cable FCUA-R211 ···············································································································A2-9 Appendix 2.14 Cable G170 ··························································································································A2-9 Appendix 2.15 Cable G171 ··························································································································A2-9 Appendix 2.16 Cable G380 ························································································································A2-10 Appendix 2.17 Cable R301·························································································································A2-10 Appendix 2.18 Cable SH21 ························································································································ A2-11 Appendix 2.19 Cable SH41 ························································································································ A2-11

APPENDIX 3 EMC INSTALLATION GUIDELINES ·········································································A3-1 Appendix 3.1 Introduction ···························································································································A3-1 Appendix 3.2 EMC Instruction ····················································································································A3-1 Appendix 3.3 EMC Measures ·················································································································A3-1

Appendix 3.4.1 Measures for Control Panel ····························································································· A3-2 Appendix 3.4.2 Measures for Door ··········································································································· A3-2 Appendix 3.4.3 Measures for Power Supply····························································································· A3-3 Appendix 3.5 Measures for Wiring in Panel ······························································································A3-3 Appendix 3.5.1 Precautions for Wiring in Panel························································································ A3-3 Appendix 3.5.2 Shield Treatment of Cables······························································································ A3-4 Appendix 3.6 Parts for EMC Measures·······································································································A3-6 Appendix 3.6.1 Shield Clamp Fitting········································································································· A3-6 Appendix 3.6.2 Ferrite Core ······················································································································ A3-7 Appendix 3.6.3 Surge Absorber ················································································································ A3-8 Appendix 3.6.4 Selection of Stabilized Power Supply·············································································A3-10

APPENDIX 4 INSTRUCTIONS FOR COMPLIANCE WITH UL/C-UL STANDARD························A4-1

CHAPTER 1 OUTLINE This manual, from Chapter 2 to Chapter 7 explains the structure, electrical specifications and connection methods required when connecting the NC units and a machine tool, and Chapter 8 and Chapter 9 explains maintenance and troubleshooting for the NC units. This manual assumes that all functions are added, but the actually delivered device may not all function. Refer to the following documents for explanations on the function. MDS-D Series Specifications Manual

IB-1500011(ENG)

MDS-DH Series Specifications Manual MR-J2-CT Series Specifications and Instruction Manual

IB-1500003(ENG) BNP-B3944F (ENG)

Before connecting a peripheral devices of a commercial personal computers to the NC unit, fully comprehend the structure, electrical specifications and connection method of the peripheral devices.

CHAPTER 2 CONFIGURATION 2.1 System Configuration This system is usually confabulated of following components: (1) Control unit : This unit has the computation processing function for numerical control. (2) Display unit : Characters and figures are displayed on this unit. (3) Keyboard unit : This unit has the setting function. (4) I/O interface unit : Input and output of machine signals are done through this unit. (5) Servo/Spindle drive unit : This is a servo/spindle amplifier composed of a conductor for obtaining DC from AC and an inverter for obtaining AC from DC. (6) Servo/Spindle motor : This drive motor moves the machine. (7) Other peripheral device : Peripheral device such as external memory and programming support. Installed by machine tool manufacturer

Installed by machine tool manufacturer

PC Card

USB

Ethernet ［Ethernet］

[CardBus]

Printer NC control unit PC Keyboard [USB]

Display unit

Programming tool

Mouse

[Optical communication］ [RS232C]

Servo Amp/ Spindle drive unit

Manual pulse generator [delecate I/F] Keyboard unit Installed by machine tool manufacturer

[DI/O I/F]

[I/O I/F] Servo motor / Spindle motor

Machine operation panel

Servo unit [Remote I/O] [Servo I/F]

I/O interface box using by Card-size I/O (I/O interface boxesare installed by machine tool manufacturer)

I/O interface Servo motor

The noise resistances of most of PC peripheral devices are lower than the CNC system. If such a low noise resistance devices are used in the CNC system, the noise resistance of the entire NC

2.2 List of Configuration Units (1) Control Unit Type FCU7-MU502-12

Function Standard Option NC base card Main memory card ○ PC card PC-NC interface 2nd CPU card FCU7-MU502-32 NC base card Main memory card ○ PC card PC-NC interface 2nd CPU card FCU7-MU502-43 NC base card Main memory card ○ PC card PC-NC interface 2nd CPU card FCU7-MU501-32 NC base card Main memory card ○ PC card PC-NC interface Option Unit CardBus I/F ○ CF+USB I/F unit ○ (HN253+G164+G291) *These type names are a type name of the H/W exclusive use. Please order by the system type name.

(2) Display unit Type FCU7-YZ141

FCU7-YZ142

FCU7-YZ143 (KOD model)

Module description HN154 HN482 MIC73M2 HN011 HN124 HN154 HN482 MIC715M2 HN011 HN124 HN154 HN482 MICM15M5C HN011 HN124 HN154 HN482 MIC715M2 HN011 HN532 FCU7-EP401-1

Module description AA121XH02 CXA-P1212C-WJL KS-6MB203A-P HN272 G083 Cable G090 Cable G092 Cable G170 Cable Speaker AA121XH02 CXA-P1212C-WJL KS-6MB203A-P G089 Cable G092 Cable G170 Cable Speaker AA121XH05 CXA-P1212C-WJL KS-6MB203A-P G089 Cable G092 Cable

Function 12.1” color TFT LCD （XGA） Power supply for Backlight Menu key LCD IF Cable for HN203 and Backlight Cable for HN272 and HN154 Cable for HN272 and LCD (0.19m)

Standard

○

Cable for ON/OFF switch and HN203

Escutcheon (plastic bezel) 12.1” color TFT LCD （XGA） Power supply for Backlight Menu key Cable for HN203 and Backlight Cable for HN272 and LCD (0.23m)

○

Cable for ON/OFF switch and HN203

Escutcheon (plastic bezel) 12.1” color TFT LCD （XGA） Power supply for Backlight Menu key Cable for HN203 and Backlight Cable for HN272 and LCD (0.23m)

○

Option

Speaker FCU7-YZ192 (KOD model)

Option Unit

(3) Keyboard unit Type FCU7-YZ082

LQ190E1LW02 CXA-46012PJ107 KS-7MB601A-P C190 Cable G494 Cable FCU7-EP101-1

Module description HN203 KS-7YZ813A-P G050 cable F110 cable G400 cable R-TM

FCU7-YZ041 (KOD model)

HN203-1 KS-7YZ813A-P G050 cable F110 cable G400 cable

R-TM FCU7-YZ091 (KOD model)

HN203-1 KS-7YZ813A-P G050 cable F110 cable G400 cable G170 Cable Speaker R-TM

Escutcheon (plastic bezel) 19” color TFT LCD （SXGA） Power supply for Backlight Menu key Cable for HN203-1 and backlight

○

○

Cable for LVDS and LCD

Escutcheon (plastic bezel) Front side IC Card I/F (HN251+G160+G291)+USB

Function NC Key board I/F NC data key Cable for HN203 and HN154 Cable for HN203 and PC card Cable for HN203 and NC data key Glide pointer RIOTerminator Escutcheon (plastic bezel) NC Key board I/F NC data key Cable for HN203-1 and HN154 Cable for HN203-1 and PC card Cable for HN203-1 and NC data key Glide pointer RIOTerminator Escutcheon (plastic bezel) NC Key board I/F NC data key Cable for HN203-1 and HN163 Cable for HN203-1 and PC card Cable for HN203-1 and NC data key Cable for ON/OFF switch and HN203-1

Glide pointer RIO Terminator Escutcheon (plastic bezel)

○

Standard

○

○

○

Option

(5) Peripheral Type FCU7-HD001-1

※H/W only FCU7-HD101-1

Model HDD unit

HDD unit

Module Description Hard disk drive F140 cable

Hard disk drive F140 cable

※H/W only FCUA-DX101

Remote I/O unit

RX312 card

FCU7-DX141

Analog I/O unit

RX312 card RX341 card

HN353

Base I/O card

HN353 card

HN260 HR371

USB I/F card Card-sized I/O

HN260 card HR371-Y card

RX322-1 PD27

Option I/O card External power supply unit

RX322-1 card PD27

※Please arrange by FCU7-HD00 □-J□□ with Software . FCA730PY-N01/N02 ･･･ FCU7-HD001-J□□ FCA730PY-N11/N12/N31/N32 ･･･ FCU7-HD003-J□□ FCA730PY-N42 ･･･ FCU7-HD005-J□□

Function 20GB Cable for HDD and PC card Sheet metal Rubber cushion 20GB Cable for HDD and PC card Sheet metal Rubber cushion DI:32(Sink)， DO:32(Source) DI:32(Sink)， DO:32(Source) AI: 4 AO: 1 DI:32(Sink)， DO:32(Source)

Standard

Option

○

○

○

○

○ ○

DI:16(Source)， DO:16(Source) DI:32，DO:16 DC24V

○ ○ ○

CHAPTER 3 INSTALLATION 3.1 General Specification 3.1.1 Environmental Conditions of Operation Box Unit type

Control unit

Model name

Operation

FCU7-MU502-12/3 FCU7-YZ141/142 FCU7-YZ082/041 FCU7-EP401-1 /43 /143/192 /091 FCU7-MU501-32 0~55°C 0~50°C 0~55°C 0~55°C (Surface temperature of LCD)

Storage

-20~60°C

Ambient humidity

Long term

10~75%RH (without condensation)

Short term


Vibration

Operation

4.9m/s2 [0.5G] or less

Shock

Operation

29.4m/s2 [3G]or less

General specification

Ambient temperature

Power specification

Display unit (*1)

Keyboard unit(*1) Side memory unit

Operation atmosphere

No corrosive gas and dust (JEM 1103 grade C)

Supply voltage

DC24V±5%, Ripple:±5%(P-P)

Current consumption(max.)

3.2A (supply by control unit)

Power interruption time

20ms or less (with PD27)

Heating value

75W

Weight

2.2kg

Dimension

Refer to Appendix Refer to Appendix Refer to 1.1 1.2 Appendix1.3

YZ141/142:4.5kg YZ143:3.5kg YZ192:6.5kg

YZ082/091:3.5kg YZ041:3.0kg

(*1) The surface of the panel corresponds to IP65F.

3.1.2 Environmental condition in Cabinet Unit type

External power supply unit

Model name


Power specification

Ambient temperature

Operation

PD27 0~55°C

Storage

-20~60°C

Ambient humidity

Long term


Short term


Vibration

Operation

4.9m/s2 [0.5G] or less

Shock

Operation

29.4m/s2 [3G] or less

Operation atmosphere

No corrosive gas and dust

Supply voltage Ratings current (max.) Pow er interruption time

AC200V~480V +10% -15% 50/60Hz±3Hz 1.15Arms/240V, 0.58Arms/480V 20ms or less

Heating value

18W

Weight

2.2kg

Dimension

Refer to Appendix 1.5

0.4kg

Refer to Appendix1.4

Unit type Model name


Power specification

Base I/O unit HN353

Card-sized I/O HR371-Y

Ambient temperature

Operation Storage Ambient Long term humidity Short term Vibration Operation Shock Operation Operation atmosphere

0~55°C -20~60°C 10~75%RH (without condensation) 10~95%RH (without condensation) 4.9m/s2 [0.5G] or less 29.4m/s2 [3G] or less No corrosive gas and dust

Supply voltage

DC24V±5%, Ripple±5%(P-P)

DC5V±5% Ripple 50mV(P-P) DC24V±5% Ripple 240mV(P-P)

Current (max.)

2.6A (All DO turned on)

DC5V/0.4A DC24V/1.2A (All DO turned on)

Power interruption time Heating value Weight Dimension

Remote I/O unit FCUA-DX101

0.7A (Control Logic only)

Depends on power supply specification. (20ms or more is required) 70W (*1) 60W (*1) 800g 470g Refer to Appendix Refer to Appendix 1.6 1.7

(*1) It is the value when all of DI/DO are turned ON and including load heating.

30W (*1) 300g Refer to Appendix 1.8

3.2 Design condition of operation box 3.2.1 Installation of Display Unit and Keyboard Unit The display unit (with control unit) and the keyboard unit are installed in a sealed structure operation box or a cabinet as a principle. Observe the following points for installation. (1) Install the keyboard unit with slant the surface 20 ± 15 degrees against vertical. The limitation of the inclination is according to the the hard disk specification. (2) Do not install the display unit and keyboard unit into the place where the machine vibration is strong. (3) Secure the space shown below for ventilation in consideration of the control unit's heat dissipation and wiring for PC-card(CardBus) communication cable.

3.2.2 Operation Box Heat Radiation Measures Refer to the following method for heat radiation measures. (1) Average temperature in cabinet: 55°C (2) Temperature outside of Cabinet: Ta ≦0°C ~40°C (3) Internal temperature rise value: DT = T - Ta (max) = 15°C (1) Refer to "3-1. General Specification" for the heat generated value (2) Equation of enclosed cabinet (thin sheet metal) cooling capacity. W1 = U× A×ΔT U: 6W/m²×°C --- with internal cooling FAN 4W/m²×°C --- without internal cooling FAN A: Effective heat radiation area (m²) （ Area where heat can be radiated from cabinet) △T: Internal temperature rise value （15deg） [Note] When calculating the effective heat radiation area, do not include the parts that contact other objects. (3) Points of caution for heat radiation countermeasures when designing mounting state *Consider convection in cabinet

(eliminate heat spots)

*Collect hot air at suction port in heat exchanger panel. (4) Evaluation standards for internal temperature rise distribution data ΔT≦15deg

Install a circulation fan in the panel when the following conditions are not satisfied. Evaluation standards for internal temperature rise distribution data.

An example of operation box heat measure is shown below. < Example of Operation box > Heat radiation area (A): except front, bottom surface A＝ 0.6 × 0.12 + 0.6 × 0.5 + 0.12 × 0.5 × 2 ≒ 0.49（m²） (Top surface） (Rear surface）（Both sides surface） Heat generation （W） • Power capacity = 24V × 5A = 120 (W) • Power consumption (Typ) = 24V × 3A = 72 (W)

Heat generation

Power consumption Power efficiency

 consumption

= (72/0.7) - 72 ≒ 31 (W)

< Examination of cooling FAN necessity > 1. Temperature standard (1) Temperature standard in cabinet (for each units) T = 0°C~ 55°C (2) Cabinet ambient temperature Ta = 0°C~40°C (3) Internal temperature rise value △ T = T(max) - Ta(max) 15deg 2. Cooling capacity of operation box (W1) W1 = U × A × △ T △ T = Internal temperature rise value (= 10deg) U = 6W/ m²•°C < with internal cooling FAN > A = Effective heat radiation area ( m²) (1) With internal cooling FAN W1 = 6 × 0.49 × 10 = 29.4W ≒ 31W △T≒ 10.5deg (2) Without internal cooling FAN W1 = 4 × 0.49 × 10 = 19.6W < 31W △T≒ 15.8deg Decide to use or not to use a cooling FAN in accordance with temperature rise data. Recommended FAN mounting position: Upper right area of control unit (refer to the figure shown above) ( FAN：DC24V × □ 120 ) NC unit

Cabinet

Duct

FAN

3.3 Noise measures 3.3.1 Connection of Frame Ground (FG) The basis of the grounding method is single point ground to prevent common impedance connection between each units. However, when set up in the place where the control unit and NC keyboard are far from the cabinet like a machine with the operation part of the pendant box type, connect FG terminal of the control unit and the NC keyboard to the ground plate in the pendant box with grounding wires, and connect ground plate in the pendant box to the ground plate in the cabinet with grounding wire. For the 24Vdc power supply unit which supplies power to the I/O unit, connect GND terminal (Common) and FG terminal (1) When all of units are installed in a same cabinet, or are installed in the near place. EMG Switch

NC unit

keyboard unit

EMG DC24V 0V FG

CF55 (IO Interface)

DCIN

CF50 (IO Interface) CF10 (IO Interface) USB1 USB2

0V

DC24V 0V FG

0V

SIONC (RS232C) SIOPC (RS232C) MPG (Manual Pulse Generator)

EXTXBUS Terminal

Side memory I/F unit (*1) Terminal

G164 cable

0V

Terminal

EXTXBUS

IO Interface

Power supply unit PD27 DC24V 0V FG

ACIN FG

DC24V Power supply unit ACIN FG

DCIN DC24V 0V FG

0V

CF10 (I/O Interface) CF50 (I/O Interface) SV1 (Servo Drive) SV2 (Servo Drive) SKIP (SKIP) Terminal

Cabinet Ground Plate

：This mark shows that the metal cover of connector is connected with FG terminal block by FG pattern lines in the printed circuit board. (*1) Please refer to "appendix 1.4 Sides memory I/F unit Outline Drawing" for the connection of the FG line of side memory I/F unit FCU7-EP401-1.

(2) Control unit and NC keyboard are installed far from the cabinet

EMG Switch

NC unit

Keyboard unit

EMG DC24V 0V FG

CF55 (IO Interface)

DCIN

CF50 (IO Interface) CF10 (IO Interface) USB1 USB2 EXTXBUS

0V

DC24V 0V FG

0V

Side memory I/F unit

SIONC (RS232C) SIOPC (RS232C) MPG (Manual Pulse Generator)

Terminal

(*1)

G164 cable

Terminal

0V EXTXBUS

Terminal

Operation Box Ground Plate

IO Interface

Power supply unit PD27 DC24V 0V FG

ACIN FG

DC24V Power supply unit ACIN FG

DCIN DC24V 0V FG

0V

CF10 (I/O Interface) CF50 (I/O Interface) SV1 (Servo drive) SV2 (Servo drive) SKIP (SKIP) Terminal

Cabinet Ground Plate

：This mark shows that the metal cover of connector is connected with FG terminal block by FG pattern lines in the printed circuit board. (*1) Please refer to "appendix 1.4 Sides memory I/F unit Outline Drawing" for the connection of the FG line of side memory I/F unit FCU7-EP401-1.

3.3.2 Shield Clamping of Cables (1) Method of shield clamping The shield cable connected to the control unit, servo amplifier and spindle amplifier must be connected to the grounding plate to stabilize operation while preventing malfunctioning due to noise. The shield can be connected to the grounding plate with lead wires, with clamp fittings or with the connector GND plate. Refer to the following drawings to treat the shield cable. Example of connection with lead wire soldering

unit cable

shield

cable

lead wir e treatment method

lead wire

Example of connection with clamp fitting

shield

clamp fitting

cable grounding plate

less than 0.8m

(1) Peel part of the cable sheath and expose the shield as shown in

unit cable

shield

clamp fitting

the drawing. Press the exposed part against the grounding plate with the cable clamp fittings.

(2) If the cable is thin , clamp several together in a bunch. (3) Use adequate for ce when tightening the cable so that the wire material is not damaged. (4) Connect each grounding plate together and ground them at one point.

Refer to APPENDIX 1.14 for the dimension of clamp fittings and grounding plate.

grounding plate

(2) Cable list that requires the shield clamp Cables which require shield clamp with a connector cases are following table. Refer to the 3.3.2 "Shield Clamping of Cables" and each cable drawing of the Appendix 2 "Cable Manufacturing Drawing" for shield clamp method. Connect from Cable name

Connect to

Unit name

Connector name

Shield clamp necessity

F010 F012

Control unit Control unit

CF10 CF50

Required(*1) Required(*1)

F020/F021/F022

Keyboard

MPG

Required

NC keyboard Base i/o unit Base i/o unit Additional I/O unit SV IF unit Base i/o unit Base i/o unit Base i/o unit Additional I/O unit Additional I/O unit

SIONC SIOPC SV1-1～4 SV2-1～4

G035/G036 SH21

FCUA-R211

Unit name Base i/o unit Base i/o unit Manual Pulse Generator

Connector name

Shield clamp necessity

CF10 CF55

Required(*1) Required(*1) Not required

Required

RS232Cdevice

Not required

Required(*1)

MR-J2-CT

CN1A

Required(*1)

SV4-1～4

Required(*1)

MR-J2-CT

CN1A

Required(*1)

SV-1～4

Required(*1)

MR-J2-CT

CN1A

Required(*1)

SKIP

Required

RIO1

Required

Remote I/O unit

RIO1

Required

RIO2

Required

Remote I/O unit

RIO1

Required

RIO4-1～4

Required

Remote I/O unit

RIO1

Required

RIO5-1～4

Required

Remote I/O unit

RIO1

Required

RIO6-1～4

Required

Remote I/O unit

RIO1

Required

Not required

(*1) When using cables witch Mitsubishi supplies, cable clamping with the clamp fitting is not required because the cable shield connects to ground through the connector case.

3.3.3 Connection of Spark Killers The generated noise must be removed when the coil or contact operates. As a measure, connect a spark killer in parallel with the coil or contact. The CR compound element is useful for eliminating noise generated by magnetic induction.

Spark killer SK

E

K S

C: 0.033~0.1µF R: 10~120Ω

3.3.4 Protective Measures against Lightning Surge Generally, lightning surge infiltrates the control power supply from the power supply line. Then the internal circuit is damaged by this control power supply, or via this control power supply. The Mitsubishi NC unit has a surge absorber on the control power supply for the NC control section and NC control section. However, this measure is not taken through the control panel, as shown in Fig. 1, so the lightning surface could flow over the signal line and damage the other devices. NC control section

NC drive section

Power line

Control panel (relay panel, etc.)

)

(Servo, Spindl e amplifier)

Lightning surge path Power supply for panel

Fig.1 Path of damage caused by lightning surge (1) Methods of protective measures Install the surge absorber on the power supply line for the separately prepared power supply units, etc., as shown in Fig. 2 and Fig. 3. The following two measures are required as protection against general damage. ① Installation of surge absorber ② Installation of circuit protector

Other device (Power supply for panel , etc.)

Power line

Control panel (Relay panel , etc.)

Circuit protector

Surge absorber (2)

Surge absorber (1)

Fig.2

Lightning surge measures for 3-phase power supply line

(2) Example of surge absorber Types of Okaya Denki Sangyo Co., Ltd. Surge absorbers Surge absorber

Part name

(1) (2)

RAV-781BYZ-2 RAV-781BXZ-4

Circuit voltage [Vrms]

Max. tolerable circuit voltage[Vrms]

250 250

300 500

Clamp voltage [V]±10% 300 500

Surge resistance level 8/20µs[A] 2500 2500

Surge withstand voltage(Electrical-discharge start voltage) 1.2/50µs[V] 20k 2k

（Note） Refer to the APPENDIX 3.6.3 for dimention. Refer to the manufacturer's catalog for details characteristics, outline and connection methods of the surge absorber. (3) Surge absorber installation method Refer to the APPENDIX 3.6.3.

3.4 Optical fiber cable The optical fiber cable is used for the communication between the control unit and the MDS-DH series drive unit. Special attention is necessary for the optical fiber cable for construction and handling.

3.4.1 Shape and part name of Optical fiber cable Connector Coating

Fiber 3 . 0 2

22.7

150

35

7

Please buy the optical fiber cable from MITSUBISHI ELECTRIC Co. to guarantee the performance and the reliability of the system. Optical fiber cable cannot be cut and reconnected.. ("Appendix 2" is for the reference.)

3.4.2 Specification of optical fiber cable item Name Length Type of fiber Kind of fiber Outside diameter of Coating Outside diameter of fiber Permissible tension Coating Fiber Connected part between fiber and connector Permissible bend Coating radius fiber Bend frequency Twist frequency Fall impact strength Operating temperature

Specification G380 1 – 20m PCK202HPXTN (OKI) PCF(Bakelite) 7.6mm 2.2mm ×2 fiber 980N / fiber (100kgf / fiber) 127N / fiber (13kgf / fiber) TBD 50mm (Recommendation : 76mm or more) 25mm (Recommendation : 44mm or more) 4000,000 times ( Φ100mm) 1000,000 times (180 °, 250mm) 2b from 1000mm -20 – 70 ℃

3.4.3 Cautions in handling optical-fiber cable (1) At delivering, the optical module and optical-fiber cable attached to the PCB have protection caps on them. Leaving them without the caps may cause poor connection due to dust or filth, so keep the caps on while not connected. If dust or filth gets on the module or cables, wipe it lightly with a piece of dry gauze. (Do not use any solvent such as alcohol to avoid dissolving the optical fiber material.) (2) Connect or disconnect the optical connector by holding the connector. If you attempt to connect or disconnect with holding the fiber code, force over the of tolerable tension will be applied to the fiber code connection part, which may damage the cable. (3) The optical connector cannot be connected in the opposite direction. Thus, before connecting the optical fiber cable to the optical module, check the connector direction. Hold the connector so that its lock lever comes to the lock hole position of the optical module on the PCB side, then push straight. The lock lever will be connected to the optical module with a click. (4) To remove the optical-fiber cable from the PCB, hold the connector with pushing the lock lever’s release button, then pull it out. Pulling out without pushing the lock release button may damage the connector. (5) Do not apply too much force on the cable, such as stepping on it, dropping a tool on It, etc…

3.4.4 Cautions in laying optical-fiber cable (1) Do not apply force over the tolerable tension. Especially, never tie too tight with cable ties or too much loss or breakage may be caused. To bind, use cushioning material such as sponge, rubber plate, etc… so that the cable doesn’t move (but not too tight). (2) Do not install below the tolerable bend radius. If installed below the tolerable bend radius, too much stress will be applied especially around the connector, which may lead to lower optics characteristics. The bend radius of the cable is over 76mm around the part with reinforcing sheath, and over 44mm around the fiber code part (without reinforcing sheath). Part with reinforcing sheath Bend radius : Over 50mm

Part witout reinforcing sheath

(3) Do not twist the optical-fiber cable.

Installing with twist may lower optics characteristics.

(4) In laying conduit, use pulling tool such as pulling eye, cable grip, etc… to avoid applying tension on the fiber code connector. Pulling eye

Optical-fiber cable

Cable grip Cable grip

Tape

Optical-fiber cable Tape

(5) For fiber code connector part to avoid getting the optical-fiber cable’s weight, fix the part with reinforcing sheath with cable clamp. (6) Never bind the cable with vinyl tape. Plasticizer in the vinyl tape may break the optical-fiber cable. (7) The length of extra cable length should be longer than twice of the minimum bend radius R. Recommended clamp material: CKN-13SP by Kitagawa Industries

4.2 Connector Layout Drawing 4.2.1 Connectors, Switches and LEDs Layout Drawing of Control Unit 4.2.1.1 FCU7-MU502-12

FAN1

FAN2

CardBus

ON/OFF

BAT FRONT OUT

USB1 USB2

CRT LCD LAN

INV

DCIN

CF01

CF24

EMG

HDD

CF25 (not use)

CG12

CF10

CF50

OPT1

4.2.1.2 FCU7-MU501/502-32 FAN1

FAN2

CardBus

ON/OFF

BAT FRONT OUT

USB1 USB2

CRT

LVDS

LAN

INV

DCIN

CG12

CF01

CF24

EMG

CF10

HDD

CF50

OPT1

4.2.1.2 FCU7-MU502-43 FAN1

FAN2

CardBus

ON/OFF

FAN3 (未使用)

FRONT OUT

USB1 USB2

BAT CRT (ｽｲｯﾁの下)

LVDS2 LVDS1

LAN

INV

DCIN CG12

CF01

CF24

EMG CF10

OPT2

HDD CF50

CF55

OPT1

4.2.2 Connectors, Switches and LEDs Layout Drawing of keyboard unit 4.2.2.1 FCU7-YZ082 CR21

CR31

MOUSE

NCKEY

INV

FAN1

SPKR

CG12

PCON/OFF

ON/OFF J2 DCOUT CF01 DCIN (Connect to PD27)

CR22

J4

VLM

J3

DC

MPG

SIOPC

SIONC

RIO3

(for Keyboard I/O)

4.2.2.2 FCU7-YZ041 CR21

CR31

MOUSE

NCKEY

INV

FAN1

SPKR

CG12

SPKR66

PCON/OFF

ON/OFF J2 DCOUT CF01 DCIN (Connect to PD27)

CR22

J4

VLM

J3

DC (for Keyboard I/O)

MPG

SIOPC

SIONC

RIO3

4.2.2.3 FCU7-YZ091 CR21

CR31

MOUSE

NCKEY

INV

FAN1

SPKR

SPKR66

PCON/OFF

ON/OFF J2 ON Switch OFF Switｃｈ

CG12 DCOUT CF01 DCIN (PD27との接続)

CR22

J4

VLM

J3

DC (キーボードI/O用)

MPG

SIOPC

SIONC

RIO3

4.3 Connector Pin Assignment 4.3.1 Control Unit Connector Pin Assignment IO Interface 25

1

50

26

CF10

＜Cable side connection type ＞ Plug : 10150-6000EL Shell : 10350-3210-000 Recommended Maker : Sumitomo 3M

IO Interface

10

1

CF50 20

11

＜Cable side connection type ＞ Plug : 10120-6000EL Shell : 10320-3210-000 Recommended Maker : Sumitomo 3M

Optical servo communication OPT1

＜Cable side connector type ＞ Connector : 1123445-1(JIS-F07) Recommended Maker : AMP

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

I/O TXRX1 I/O TXRX2 0V I SKIP1 I SKIP2 I SKIP3 I SKIP4 I SKIP5 I SKIP6 I SKIP7 I SKIP8 0V NC NC NC 0V NC NC NC NC 0V O SVTXD1 I SVALM1 I SVRXD1 O SVEMG1

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

I/O TXRX1* I/O TXRX2* 0V I SKIP1* I SKIP2* I SKIP3* I SKIP4* I SKIP5* I SKIP6* I SKIP7* I SKIP8* 0V NC NC NC 0V NC NC NC NC 0V O SVTXD1* I SVALM1* I SVRXD1* O SVEMG1*

1 2 3 4 5 6 7 8 9 10

0V SVTXD2 SVALM2 SVRXD2 0V O RTS4 O SVEMG2 NC I/O TXRX4 NC

11 12 13 14 15 16 17 18 19 20

0V SVTXD2* SVALM2* SVRXD2* 0V O RTS4* O SVEMG2* NC I/O TXRX4* NC

O I I

O I I

RIO1 RIO2

SKIP

SV1

Remotely ON/OFF （HN203） ON/OFF

4

＜Cable side connector type ＞ Connector : 51 030-0430 Contact : 50083-8160 Recommended Maker : MOLEX

1

2

Battery

＜Cable side connector type ＞ Connector : DF3- 2S-2C Contact : DF3-2428SCFC Recommended Maker : HIROSE

1

BAT

USB USB1/USB2

Display 1A

13A

CRT 1B

13B

＜Cable side connector type ＞ Connector : DHD-RB26-20AN Recommended Maker : DDK

Display 2

40

LCD 1

41

＜Cable side connector type ＞ Connec tor : DF9C -41S-1V Recommended Maker : HIROSE

Ethernet LAN

1

8

1 2 3 4 5 6 7 8 9 10 11 12 13

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41

＜Cable side connector type ＞ Connector : 5583971-1 Recommended Maker : AMP

O O O O O

O O O O

O O O O O O O O O I O O O O O O

O +5V I/O -DATA I/O +DATA 0V

1 2 3 4 5 6 7 8 9 10 11 12 13

0V 0V VSYNC 0V R0(R2) R2(R4) R3(R5) R5(R7) 0V G0(G2) G2(G4) G3(G5) G5(G7) LCDRES1 B0(B2) B2(B4) B3(B5) B5(B7) DE 3.3V NC

O O O O

2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40

1 2 3 4 5 6 7

+3.0V 0V

I

1 2 3 4

A NC 0V HSYNC VSYNC RED GREEN BLUE NC NC B0 G0 R0 +5V

0V PON POFF 0V

I I

1 2

＜Cable side connector type ＞ Connector : DUSB-APA42-A-C50 Contact : DUSB-PA1-100 (AWG20~24) Recommended Maker : DDK

4

1

1 2 3 4

O O

O O

O O

O O I O

O O I

I

B NC 0V 0V 0V 0V 0V 0V NC NC B1 G1 R1 +5V

CLK HSYNC 0V 0V R1(R3) 0V R4(R6) 0V 0V G1(G3) 0V G4(G6) 0V 0V B1(B3) 0V B4(B6) 0V LCDRES0 3.3V

TD+ TDRD+ NC NC RDNC

Hard Disk Drive HDD 1B

22B

1A

22A

＜Cable side connector type 名＞ Connector : FCN-727B044-G/LM-D Recommended Maker : Fujitsu

3

Emergency Stop

5

1

CF24

Power Off Ditection CF01

2

1

O I/O I/O I/O I/O I/O I/O I/O I/O I I/O I/O I/O O I I/O I/O O O O


1

EMG

Remote ON/OFF （Connect to PD27 ）

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

＜Cable side connector type ＞ Connecto r : 51030-0530 Contact : 50083-8160 Recommended Maker : MOLEX

＜Cable side connector type ＞ Connector : 51030-0230 Contact : 50084-8160 Recommended Maker : MOLEX

A BRSTDRV* DD7 DD6 DD5 DD4 DD3 DD2 DD1 DD0 0V DDRQO DIOW* DIOR* IORDY DDAK0* IRQ14 DA1 DA0 CS1P* IDEACTPP* +5V(Logic) 0V

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1 2 3

1 2 3 4 5

1 2

I/O I/O I/O I/O I/O I/O I/O I/O

I I/O O O

I O

B 0V DD8 DD9 DD10 DD11 DD12 DD13 DD14 DD15 NC 0V 0V 0V Pull-up 0V IOCS16* NC DA2 CS3P* 0V +5V(Motor) NC

FG EMG IN COM

I

NC P-OFF 0V 0V P-ON

I

0V ACFAIL

I

1

DC24V Input

＜Cable side connector type ＞ Connector : 2-178288-3 Contact : 1-175218-5 Recommended Maker : AMP

3

DCIN

LCD Inverter

6


1

INV (FCU7-MU502-12)

LCD Inverter

7

1

INV (FCU7-MU502-32)

FRONT USB

1


6

FRONT OUT

FAN

1

3


FAN1/FAN2

CAUTION

＜Cable side connector type ＞ Connector : 51030-0730 Contact : 50083-8160 Recommended Maker : MOLEX

1 2 3

1 2 3 4 5 6

1 2 3 4 5 6 7

I

+24V 0V FG

I O O O O

0V BLOFF* TTL-BLOFF* OC-BLOFF* BRT +12V

O O O O O

0V 0V TTL-BLOFF* OC-BLOFF* BRT +12V +12V

1 2 3 4 5 6

O +5V I/O -DATA I/O +DATA 0V I HMNSENSR NC

1 2 3

O I

+12V SENSE1 0V

Do not supply voltages ot her than those indicated in this manual on the connector . Doing so may lead to destruction or damage . Incorre ct connections may damage the devic es , s o connect t he cables to the specified connectors.

4.3.2 Key board Unit Connector Pin Assignment Glide Pointer MOUSE

1

4

＜Cable side connector type ＞ Connec tor : 51004- 0400 Contact : 50011-8100 Recommended Maker : MOLEX

1 2 3 4

+5V I/O MSDATA 0V O MSCLK

LCD Interter

13

1

INV

＜Cable side connector type ＞ Connector : 51030- 1330 Contact : 50083-8160 Recommended Maker : MOLEX

1

DC24V Input （Connect to PD27 ）

3

＜Cable side connector type ＞ Connecto r : 2-178288-3 Contact : 1-175218-5 Recommended Maker : AMP

DCIN

2

Power Off Ditection

＜Cable side connector type ＞ Connecto r : 51030-0230 Contact : 50084-8160 Recommended Maker : MOLEX

1

CF01

B1

DC24V/Power Off Ditection

B3 1 2 3

DCOUT

A1

Remote I/O

1

3

10

1

RIO3

RS232C （NC Control ） SIONC

20

O

1 2 3 4 5 6 7 8 9 10 11 12 13

O O O

1 2 3

I

1 2

A A CFAIL 0V NC

1 2 3

O O I I I

I

O

+12V +12V +12V 0V 0V 0V FL1 OFF* FL2 OFF* VR 0V BRT BLOFF* 0V

+24V 0V FG

0V ACFAIL

B +24V 0V FG

＜Cable side connector type ＞ Connecto r : 2 -178128-6 Contact : 1-175218-5 Recommended Maker : AMP

A3

＜Cable side connector type ＞ Connector : 2-1 78288-3 Contact : 1-175218-2 Recommended Maker : AMP

11

＜Cable side connector type ＞ Connec tor : 1012 0-6000EL Contact : 10320-3210-000 Recommended Maker : Sumitomo 3M

1 2 3 4 5 6 7 8 9 10

I I O

I I O

0V RD1 CS1 ER1 0V NC RD2 CS2 ER2 NC

1 2 3

11 12 13 14 15 16 17 18 19 20

O O I

O O I

0V SD1 RS1 DR1 0V NC SD2 RS2 DR2 NC

I/O TXRX1 I/O TXRX1* 0V

RS232C （PC Control ）

10

SIOPC

20

1

11

＜Cable side connector type ＞ Connec tor : 1012 0-6000EL Contact : 10320-3210-000 Recommended Maker : Sumitomo 3M

Manual Pulse Generator

8

1 2 3 4 5 6 7 8 9 10

I I O I I I O I

0V RD1 CS1 ER1 0V RI1 RD2 CS2 ER2 RI2

11 12 13 14 15 16 17 18 19 20

1

1 2 3 4 5 6 7 8

MPG 15

9

＜Cable side connector type ＞ Connector : CDB-15P Contact : CD-PC-111 CASE : HDA-CTH Recommended Maker : HIROSE

1

DC24V Input （Machine I/O）

3

J3

I O O I I

0V SD1 RS1 DR1 0V DCD1 SD2 RS2 DR2 DCD2

1HA 1HB 2HA 2HB 3HA 3HB NC NC

＜Cable side connector type ＞ Connec tor : 2-178 288-3 Contact : 1-175218-5 Recommended Maker : AMP

DC

Machine Control Box

I I I I I I

O O I

9 10 11 12 13 14 15

1 2 3

I

0V +12V 0V +12V 0V +12V NC

O O O

+24V 0V FG

J4

J3 J4

B1

B20

B1

B10

A1

A20

A1

A10

＜Cable side connector type ＞ Connector : HIF4-40D-3.18R Recommended Maker : HIROSE B 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

I I I I I I I I I I I I I I I I

I I

X0 X1 X2 X3 X4 X5 X6 X7 X8 X9 XA XB XC XD XE XF NC +24V/RG +24V +24V

＜Cable side connector type ＞ Connector : HIF4-20D-3.18R Recommended Maker : HIROSE

A 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1


X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X1A X1B X1C X1D X1E X1F NC +24V/RG 0V 0V

B 10 9 8 7 6 5 4 3 2 1

O O O O O O O O

NC NC Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19

A 10 9 8 7 6 5 4 3 2 1

O O O O O O I I

Y1A Y1B Y1C Y1D Y1E Y1F +24V +24V 0V 0V

Remote ON/OFF (Connect to ON/ OFF switch) ON/OFF

Remote ON/OFF (Connect to PC card ON/OFF switch) PCON/OFF

Machine Control Box

4

＜Cable side connector type＞ Connector : 51030-0430 Contact : 50083-8160 Recommended Maker : MOLEX

1

6

＜Cable side connector type＞ Connector : 51030-0630 Contact : 50083-8160 Recommended Maker : MOLEX

1

1 2 3 4

1 2 3 4 5 6

I I

O O

0V PON POFF 0V

0V PON POFF 0V NC NC

VLM

VLM

B1

B17

A1

A17

＜Cable side connector type＞ Connector ： HIF4-34D-3.18R Recommended Maker ： Hirose

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CAUTION

I I I I I I I I I I I I

O

B SP1_UP RAPID1_0 RAPID1_2 FEED1_0 FEED1_2 FEED1_4 SP2_UP RAPID2_0 RAPID2_2 FEED2_0 FEED2_2 FEED2_4 NC NC NC 0V +24V

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

I I I I I I I I I I I I

O

A SP1_DOWN RAPID1_1 RAPID1_3 FEED1_1 FEED1_3 FEED1_5 SP2_DOWN RAPID2_1 RAPID2_3 FEED2_1 FEED2_3 FEED2_5 NC NC NC 0V +24V

Do not supply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage. Incorrect connections may damage the devices, so connect the cables to the specified conncetors. 12V/5V/3.3V/ output by a connector are power supplies to the exclusive peripheral device. Please do not use it by the influence including the turn of the voltage decrease and the noise in the power supply to other equipment so that the NC operation is unwarrantable.

4.4 Connection of Various Devices 4.4.1 Connection of Hard Disk Drive (1) Connection of F140 cable Three cables are attached to the hard disk unit. Refer to the Control unit right figure for the positions of the each cable connection. Refer to Chapter 4 for the positions of the HDD connector, Use the attached F140 cable that it has the unit attached. The maximum cable length is 500mm. Control unit

F140 cable （Flat type ）

Hard disk unit

HDD

■ Connection of the control unit and F140 cable

■ Connection of the hard disk drive and F140 cable

Mis-insertion prevention pin

Red wire Red wire The connector key is i n the lower side.

(2) Handling of the hard disk unit ■ Cautions of general handling Since the hard disk is precision apparatus, be careful of handling. ① Do not remove the hard disk unit from the keyboard unit. ② Be careful not to give a strong shock or vibration against the keyboard unit. ■ Cautions of handling exchange （for service person） When the hard disk unit needs to be replaced by the life or failure, please observe the following points. When you remove the hard disk unit from the keyboard unit, be careful not to make it fall. （Do not use the hard disk unit dropped accidentally.） Do not disassemble the hard disk unit. Put the hard disk unit removed from the keyboard unit on the stable place. When you deal with two or more hard disk units, do not stack the unit on another unit or stack them on top of it. Connect or disconnect the F140 cable straight. And connect the F140 cable as the caution label. Never touch the connector of the hard disk drive with a finger at the time of the F140 cable connection. Convey and carry the hard disk in the state of the unit. ■ Recommendation for data backups Since the hard disk drive has a limited life, take preventive steps such as backing up data etc. without exception in order to prevent etc. in cases where data loss may result in loss or damage. Mitsubishi corporation will exchange the hard disk unit, but make no warranty of damages which may be caused by data loss or errors.

(3) Cable holder The cable holder which fixes F140 cable attached with the hard disk unit. After connecting this cables, close the cable holder to prevent the cables coming off. ■FCU7-MU502-12

Cable Holder

■FCU7-MU502-32

Cable holder ※Different shape

(4) Cable fixation Use the fixing lock to fix the F140 cable attached with the hard disk unit. In order to soften the vibrations onto the hard disk, make sure to have an allowance of the cable (more than 50mm) from the fixing lock.

m m 0 5 n a h t e r o m

Fixing lock

CAUTION

Do not apply v oltages other than those indicated in this manual on the connector . Doing so may lead to destruct ion or damage . Incorrect connections m ay damage the devices , so connect the c ables to the specified connectors .

4.4.2 Connection of PC Card (CardBus)

(Option

HN532 card)

(1) PC card specifications ：PC Card Standard 95/97 compliance (CardBus) Standards PC Card Standard compliance (PCMCIA_V2.1, JEIDA_4.2compliance) No. of slots ：2 slots Type I/II ( Up to two cards can be used.) ：One card can be used. Type III PC card power (Vcc) ：DC5V, 1000mA/slot Program power (Vpp)：DC12V, 120mA/slot (Note 1) PC card thickness Type I (3.3mm), Type II (5.5mm), Type III (10.5mm) (Note 2) 5V or 5V / 3.3V only can be used. (2) Handling of PC card Since the PC card is precision apparatus, be careful of handling. ①Precautions for storage (a) Do not store the PC cards where temperature is extremely high or change in temperature is sharp. (c) Do not store the PC cards where they will be subject to direct sunlight or near heating appliances. (d) Do not store the PC cards where a shock and vibration are added. (e) Do not store the PC cards where appliances generating strong magnetism and a strong radio wave is near. (magnet, display, speaker, radio, radio machine etc.) ② Precautions for handling (a) Do not remove the PC card during access to it, since the data on the PC card may be erased. (b) The PC card has the maximum number of times of rewriting. It may not operate, when rewriting beyond the number. (3) Insertion and extraction of the PC card The PC card is inserted in the PC card slot behind the control unit as the figure. Please keep a space of 50mm or more at the top of the control unit to insert or extract the PC card. When connecting the cable to the PC card, more space for the cable is required. There is direction in the PC card. Please insert the PC card in the slot without attaching an impossible angle. When extracting the PC card, push the eject button.

(4) The problem a Card Bus type PC card is not detected There are some Card Bus type PC cards which are not detected normally under the condition that other PC card is used. Refer to section "7.2.2 Card Bus PC Cards" regarding this problem. How to avoid the problem is indicated in that section.

4.4.3 Connection of PC Card in front of Control Unit (1) IC card specifications Standards No. of slots IC card power (Vcc)

(Option FCU7-EP101-1)

： PC Card Standard ATA compliance ( Only the memory card can be used. ) ： 1slot Type I/II ： DC5V、660mA

(Note1) IC card thickness Type I (3.3mm), Type II (5.5mm) Type III (10.5mm) cannot be used. (Note2) 5V or 5V / 3.3V only can be used. (2) Handling of the IC card Since the IC card is precision apparatus, be careful of handling. ① Precautions for storage (a) Do not store the IC cards where temperature is extremely high or change in temperature is sharp. (c) Do not store the IC cards where they will be subject to direct sunlight or near heating appliances. (d) Do not store the IC cards where a shock and vibration are added. (e) Do not store the IC cards where appliances generating strong magnetism and a strong radio wave is near. (magnet, display, speaker, radio, radio machine etc.) Precautions for handling ② (a) Do not remove the IC card during access to it, since the data on the IC card may be erased. (b) The IC card has the maximum number of times of rewriting. It may not operate, when rewriting beyond the number. (3) Insertion of IC card Be careful in the insertion direction. Insert the IC card as shown in the following figure. ① Open the card slot cover. ② In the direction shown on the IC card, insert the IC card into the slot. (Do not give an impossible angle, and push the IC card in along the slot to the end.) ③Shuts the card slot cover

①

②

③

(4) Extraction of IC card ① Open the card slot cover. ② Pull the eject button. ③ Push the eject button without an impossible angle. ④ Extract the IC card which pushes out by hand. ⑤ Close the card slot cover.

CAUTION

Keep closing the card slot cover except the time of insertion and extraction of the IC card to prevent dust getting into the unit. Please note the direction when you install the IC card. It causes damage when forcibly installing it in the opposite direction.

4.4.4 Connection of CF card in side of Control Unit Precautions for Use of Commercially Available CF Cards (1) Commercially available CF cards may not be compatible with MITSUBISHI units or suitable FA environment for temperature- or noise-wise. In case of using it, careful performance check must be required by the machine tool builder (2) When inserting/removing a commercially available CF card, turn the MITSUBISHI device’s power OFF to avoid any troubles. If a card must be inserted and removed while the power is ON, make sure to takesufficient time (approx. ten seconds or more) between the insertion and removal. (3) Do not pull out the card or turn OFF the power during access to the CF card. Failure to observe this could cause the memory contents to be erased. In case of emergency, always perform backups by having your important data duplicated, etc. as MITSUBISHI will not guarantee the broken or lost data. Insertion of CF card Be careful in the insertion direction. Insert the CF card as shown in the following figure. ① Open the card slot cover. ③ In the direction shown on the CF card, insert the CF card into the slot. (Do not give an impossible angle, and push the CF card in along the slot to the end.) ③ Shuts the card slot cover.

Extraction of CF card ① Open the card slot cover. ② Pull the eject button. ③ Push the eject button without an impossible angle. ④ Extract the CF card which pushes out by hand. ⑤ Close the card slot cover.

③

①

②

②③

④

①

⑤

CAUTION

Keep closing the card slot cover except the time of insertion and extraction of the CF car d to prevent dust getting into the unit. Please note the direction when you install the CF card. It causes damage when forcibly installing it in the opposite direction.

4.4.5 Connection of USB device (1) USB specification ①USB1.1(For FCU7-MU502-12) Specification The number of ports

Power supply to USB device The number of devices possible to connect

USB1.1 3 -3 ports are open for users (2 in the rear of control unit, 1 on the front of the display) Supplied voltage: 5V +/-5% Supplied current: Up to 500mA/Port, up to 2A/Port Up to 127

②USB2.0(For FCU7-MU502-32/43,FCU7-MU501-32) Specification USB1.1 The number of ports 3 -3 ports are open for users (2 in the rear of control unit, 1 on the front of the display) Power supply to USB device Supplied voltage: 5V +/-5% Supplied current: Up to 500mA/Port, up to 2A/Port The number of devices possible Up to 127 to connect ※Option unit (FCU7-EP101-1) support. (2) Cautions in using USB device ① Relay cable USB1.1 has two levels of speeds, full speed at 12Mbps and low speed at 1.5Mbps, and it is regulated that at full speed, twist pair cable with shield is used. (A high speed of 480Mbps is added to USB2.0.) Thus, when you connect an extension cable to the USB port in the rear of the control unit, use a twist pair cable with shield for full speed. In addition, make sure that the total length of cable between the control unit and USB device below 5m. If exceeds 5m, use USB hub.

■ without hub

■ with hub Twist pair cable with shield USB cable

NC unit

Twist pair cable with shield USB cable USB device

USB1/2

NC unit

USB device

USB1/2

power supply 5m(max)

5m(max)

USB hub 5m(max)

② Hierarchy connection by USB hub By using USB hubs, up to 127 devices can be connected. Hubs’ hierarchy is up to 6. The control unit has the first hierarchy hub internally. Use twist pair cable with shield also for connecting hubs. The maximum length between hubs is 5m.

② Hierarchy connection by USB hub By using USB hubs, up to 127 devices can be connected. Hubs’ hierarchy is up to 6. The control unit has the first hierarchy hub internally. Use twist pair cable with shield also for connecting hubs. The maximum length between hubs is 5m. Key board

NC unit

Display

root hub hub USB1

USB2

hub

hub

device

hub

device

device

device

hub

device

USB

hub

device

device

device

device

device

device

hub

device

device

(3) Connecting USB device Note that USB device’s connector has direction. When connecting USB device, follow the instruction in the figure right. ① Open the card slot cover. ② In the correct direction, insert the USB connecter in the USB device. (In inserting it, do not generate any angle, just insert along with the connector.)

①

②

③

FCU7-YZ08□

(4) Disconnecting USB device Follow the instruction below to disconnect the USB device. ③ In the correct direction, disconnect the USB device from the USB connector. (In disconnecting it, do not generate any angle, just disconnect along with the connector.) ④ Close the card slot cover.

①

② ③

FCU7-EP401-1

4.4.6 Ethernet connection (1) Ethernet specification Standard Number of ports

100BASE-TX / 10BASE-T 1

(2) Cautions in Ethernet connection ① Cable Use twist pair cable with shield, with high noise-resistance. (At home and offices, twist pair cable without shield is used, however, it is not suitable for plant with a lot of noises.) As for cable length, it is regulated that the maximum transferable distance is 100m in the case of 100BASE-TX. However, in environment with a lot of noises, it is required to make a cable as short as possible, and to wire it away from the noise generating material such as power line.

② Hub’s multilevel connection Up to 2 levels are available.

4.4.7 Connection of RX322-1 The RX322-1 card is a I/O card which has 32 inputs and 16 outputs. This card is used in order to add the I/O signals to the operation panel. Attach to the rear of the NC keyboard unit as the right figure.

RX322-1 Connector Pin Assignment

CR21 (DI)

CR22 (DO)

B1

B20

B1

B20

A1

A20

A1

A20

＜ Cable side connector ty pe ＞ Connector ： 7940-6500SC Recommended maker ： Sumitomo 3M 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1


I I

B X20 X21 X22 X23 X24 X25 X26 X27 X28 X29 X2A X2B X2C X2D X2E X2F NC +24V /RG +24V +24V

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1


A X30 X31 X32 X33 X34 X35 X36 X37 X38 X39 X3A X3B X3C X3D X3E X3F NC +24V/RG 0V 0V

＜ Cable side connector type ＞ Connector ： 7940-6500 SC Recommended maker ： Sumitomo 3M 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

O O O O O O O O O O O O O O O O

I I

B Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27 Y28 Y29 Y2A Y2B Y2C Y2D Y2E Y2F NC NC +24V +24V

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC 0V 0V

※Please refer to the method of switching the DI input of RX322-1(CR21) for using CR21-3A,3B pins.

CAUTION

Do not supply voltages other than those indicated in this manual on the connector . Doing so may lead to destruction or damage . Incorrect connections may damage the devices , so connect the cables to the

switching the DI input of RX322-1(CR21) RX322-1(CR21) ※ the method of switching Sink type

Source type Machine side

Machine side

Circuit Control Circuit

Please connect +24V (B1 and B2 pin) with COM of CR21 (A3 and B3 pin) when you use DI with the sink. Method

Control Circuit

Please connect +24V (A1 and A2 pin) with COM of CR21 (A3 and B3 pin) when you use DI with the source.

4.4.8 Connection of Power Supply The PD27 power supply is used to protect the hard disk. By outputting +24V for 300msec after the 200VAC is turned off, turning off of the power during writing to the hard disk can be prevented. (1) Power Supply Supply System Drawing R ST Refer to Appendix 2 for the F110 LAN CNC Unit LCD FCU7-MU502 ON/OFF and cable and the F171 cable. PC Board Circuit breaker

ON

CF

HDD CF25

CNC Board

INV

O FF EXTXBUS CF10 CF50

MC EMG

MC

FRONT OUT

MC OPT1

G171

MENUKEY

CF24

PD27

DCIN

ON/OFF ACIN DCOUT

USB1

CG12

CF01

USB2

F110

Circuit breaker

CG12

DCOUT F110

Keyboard Unit FCU7-YZ082

DCIN

J2

CF01

INV

DC

MPG SIONC

VLM

SIOPC

J3 J4

(2) Unit specification Item

RIO3

Specification 200VAC - 480VAC (-15%､+10%)

Input Output

24VDC 8A

Size

170mm×65mm×230mm

Back up time 300ms (Note) The power cannot be turned ON immediately after the PD25 power has been turned OFF. Wait approx. two seconds before turning the power ON. (3) Connector layout and pin assignment ACIN : 200VAC input

ACI N

type＞＜ C able side connector type Connetor 2-178128-3 ： Contact ： 1-175218-5 R e c o m m e n d e d m a k e r ： AM P

1 AC IN N 2 AC IN H 3 FG

ON/OFF SW : S w ic ic h ON O N (↑ u p w o rd) - - - 2 4 V D C o u tp u t S w i c h O FF ( ↓ dow nwo rd)-rd)---- 24VDC output output OFF OFF

ON/OFF switch ON/OFF : C onn ect to the escu tcheon ON/OFF ON/OFF SW

ON/OFF

POWER

1 2 3 4 5

NC P-OFF 0V 0V P-ON

type＞＜ C able side connector type Connetor ： 1-178288-5 Contact ： 1-175218-5 R e c o m m e n d e d m a k e r ： AM P

DCOUT

P O W E R : Green lamp ligh ts during +24V output DCOUT :

A (X )

B (Y)

1 AC F AIL +24V 2 0V 0V 3 FG FG

type＞＜ Ca ble side connector type Connetor ： 3-178128-6 Contact ： 1-175218-5 R e c o m m e n d e d m a ke ke r ： AM P

(4) Installation direction and spacing Install the external power supply unit vertically so that the front surface is visible. Provide the space around the unit for heat radiation and ventilation. ventilation.

(5) Connection of ON/OFF Switch Keyboard unit

ON/OFF 1 2 3 4 5

NC POWER ON 0V POWER CUT +24V

＜Cable side connector type ＞：1-178288-5 Connector ：1-175218-5 Contact Recommended maker ： AMP

(Note)

"A" type contact contact switches are are required for both the ON switch and and OFF switch.

WARNING

CAUTION

Do not damage damage , apply apply excessive s tress, place heavy heavy t hin hings gs on or sandwich the cables, as this may lead to electric electric shocks. !

Separate Separate the signal signal w ire from from t he drive line /po /pow w er line w he hen n wiring . Do not connect or disconnect the connection cables between each unit while the power is ON.

CAUTION

Do not supply supply v oltag oltages es other than than those indicated indicated in this this manual manual on the connector connector . Doing so may lead lead to dest dest ruction ruction or damage damage . Incorrect Incorrect conne connections ctions m ay dama damage ge the devices devices , so conn connect ect the c ab ables les to the specified c onnectors onnectors .

4.4.9 Connection of Manual Pulse Generator Up to three manual pulse generators can be connected. Connect the F020/021/022 cable to "MPG" on the keyboard unit. Refer to the section "4.2.2 Keyboard unit connector, switch and LED layout drawing" for position of " MPG " connector. And refer to "Appendix 2" for the F020/021/022 Cable. NO.1

12V 0V

When connecting one manual pulse generator

Keyboard unit

A

Manual pulse generator HD60 Rear view

B

4-M3 F020 cable

HANDLE NO.2

1 2V 0V

When connecting two manual pulse generator s

A

NO.1

B

1 2V 0V

A

B

4-M3 F021cable

NO.3

When connectingt hree manual pulse generator s

1 2V 0V

A

NO.2

B

12V 0V

A

NO.1

B

12V 0 V

A

B

4-M3 F022cable

Input/output conditions

Input/output circuit

Input pulse signal type

90 degree phase difference between A phase and B phase . (Refer to waveform ( e) below.)

Input signal voltage

H-level 3.5V ~ 5.25V L-level 0V ~ 0.5V 100kHz DC12V±10%

Max. input pulse frequency Power voltage for pulse generators Max. output current No. of pulses per rotation

+5V Connector pin NO. HA1 HA2 HA3

470Ω 220Ω

1 3 5

4700pF +5V

0V

Input

300mA 25pulse /rev

470Ω HB1 HB2 HB3

220Ω

2 4 6

Control circuit 4700pF

A(B) phase 0V

B(A) phase a

b

c

d

e

T

+12V +12V +12V

10 12 14

0V 0V 0V

9 11 13

Output

0V

a. b. c. d. e: A phase or B phase rising edge(falling edge) phase difference = T/4 ± T/1 0 T: A or B p hase cycle (Minimum 10µs)

4.5 Emergency Stop 4.5.1 Connection of Emergency Stop The external emergency stop is usable with the "EMG" connector where it is back of Keyboard unit. Do not use the EMG connector for applications other than emergency stop. Refer to Appendix 2 (F120 cable) for details on manufacturing the cable. NC unit Emergency stop switch

EMG

F120 cable

ON : Release emergency stop OFF : Emergency stop

Interconnection the emergency stop and the motor brake (1) Supply power from NC control unit (2) Supply power from external power supply unit Power s upply unit

NC EMG 3

DC24V

2 SW

Emergency stop switch

DC24V

RA

NC EMG 3

DC24V

2k

2

330

CN20 1

Power supply unit

SW

Emergency stop switch

DC24V

2k 330

CN20 1

MDS-DH

MDS-DH

RA

Brake

3

Brake

3

Notes (1) When activate the emergency stop with sequence program not only emergency stop switch, use a small current type switch. (5mA) (2) Make the GND of power supply unit which supplies power to the brake and the GND of power supply unit witch supplies power to the "DCIN" of NC control unit common. (3) The way of connection to the brake is varied according to type of drive unit. Refer to the corresponding specification manual. CAUTION

Do not supply voltages other than those indicated in this manual on the connector . Doing so may lead to destruction or damage . Incorrect connections may damage the devices , so connect the cables to the specified connectors .

4.5.2 Compliance with the EN standard By placing external emergency stop switch and contactor, EN60204-1 category 1 can be basically be satisfied. When using the double emergency stop, the standard can be satisfied with the emergency stop wiring to the NC plus one of the following two methods; (1) directly control contactor with external wiring, or (2) use the power supply’s external emergency stop function. (1) Directly control contactor with external wiring (Stop category 0) Emergency stop is a signal to stop machine tool at emergency, and it is connected to the NC unit. Based on the deceleration and stop command from the NC, servo/spindle drive units will perform deceleration control with software. The figure on the right is an example of emergency stop circuit (EN60204-1 category 0 stop) with OFF-delay timer (TM1) as a separate power shutoff from the NC’s emergency stop input. However, as the required safety category is different from machine to machine, pay careful attention to parts selection and circuit design.

CNC Unit

TM1

R

EMG

External Emergency Switch

RA1 R NC Emergency

CPU & ASIC

OPT1

0V MBR* Power Supply Unit

Servo / Spindle Drive Unit

CN23

CN1A CPU & ASIC

0V

MC

L11

L11

L21

L21

MC1

Emargency

CPU & ASIC

MC-OFF*

L1

P

L2

N

CN20

MBR* Motor Brake

L3 External Contactor

AC Reactor

Setting of OFF-delay timer (TM1) Set TM1’s carry-out time so that it will be carried out after confirming all the axes stop. If the setting time is short, spindle motor will be stop in free-run. tm  Time to stop all the axes Ensure to add the power shutoff mechanism to the machine tool itself to cover the situation where the NC system should fail. Note that if the power is forced to shutoff, spindle motor will stop in free-run, and servo motor will stop with dynamic brake.

(2) External emergency stop (Stop category 1) Besides the emergency stop input from the NC communication cable (CN1A, CN1B), double-protection when an emergency stop occurs can be provided by directly inputting an external emergency stop to the CN23A connector on the power supply unit. Even if the emergency stop is not input from CNC for some reason, the connectors will be shut off by the external emergency stop input from CN23A connector on the power supply unit. When the external emergency stop input and contactor are installed, compliance with “EN60204-1 category1” is basically possible. [1] Connection Emergency stop

MDS-D/DH-V1/V2/SP

Mitsubishi NC

Emergency stop

Alarm

OPT1

CN1A Optical communication cable

EMG

MDS-D/DH-CV

CN4

Alarm

CN4

SH21 cable

3 2 1

MC2 (NC) MC1

Contactor shutoff command

CN23A

External emergency stop input (DC24V)

CN23B

3 2 1

EMG2 (NC) EMG1

External Emergency stop switch

[2] Setting When using the external emergency stop, the rotary switch on the front of the power supply unit must be set.

・Rotary switch setting : 4

CAUTION

The emergency stop signal input the CNC side cannot be used as a substitute for the external emergency stop function ( CN23 ). To provide double-protection when an emergency stop occurs, the emergency stop input of NC and the external emergency stop nput of power supply unit ar e always wired from same emergency stop switch. The power supply unit external emergency stop function is a function whitch helps the NC emergency stop.

Stop Categories in EN60204-1 Categoriy 0 : The power is instantly shut off using machine parts. Categoriy 1 : The drive section is stoppe d with the control (hardware/software or communication network), and then the power is instantly shut off using machine parts. (Caution)

Refer to the Standards for details. Refer to Section 9.2.5.4.2 in EN60204-1: Safety of Machinery Electrical Equipment of Machines-Part1.

CHAPTER 5 CONNECTION OF I/O INTERFACE 5.1 Outline of I/O Interface 5.1.1 Types of I/O Interface The follow ing three types of I/O interfaces are available. 1

Base I/O unit

The base I/O unit is used for connecting the servo amplifier, skip and remote I/O unit. One unit is always required per control unit.

2

Remote I/O unit

The remote I/O unit is connected to RIO1, RIO2 and RIO4-#1 to #4 on the base I/O unit.

3

Card-sized I/O

The card-sized I/O has 16 points DI and 16 points DO, and size is 55mm x 93mm. When using the card-sized I/O, the machine builder provides a connector PCB (base board) for card-sized I/O.

1

Base I/O unit

HN353

DI(Sink/Source)/DO(Source) = 32/32

SV1-#1-#4､SV2-#1-#4､SKIP ､ RIO1､RIO2､RIO3-#1-#4､ AI/O

2

Remote I/O unit

FCUA-DX101/141

3

Card-sized I/O

HR371

Refer to Chapter 6 DI(Source)/DO(Source) =16/16

Refer to section 5.3

Note: The remote I/O unit and the card-sized I/O cannot be used together in the same machine.

5.1.2 Example of DI/DO Connection There are three types of DI/DO as shown in section 5.1.1 "Types of I/O interface". Normally one base I/O unit is used, and the remote I/O unit is connected to RIO1 or RIO2. The number of I/O points are configured according to the user specifications. Refer to the Chapter 6 "Connection of Remote I/O unit" for details of the remote I/O unit. When using the card-sized I/O, the user provides a connector PCB (base board) for the card-sized I/O. Refer to the section 5.3 "Connection of Card-sized I/O" for details. (1) Example when using the remote I/O unit

Base I/O unit HN353

FCUA-R211 (SH41) cable

RIO4-1 RIO4-2 RIO4-3 RIO4-4

RIO1 RIO2

FCUA-R211 (SH41) cable FCUA-R211(SH41) cable

(2) Example when using the card-sized I/O

Card-sized I /O

Junction box

FCUA-R211 (SH41)cable Card-sized I/O

Junction bo x

FCUA-R211 (SH41)cable

Card-sized I /O

Card-sized I/ O

Base I/O unit HN353

RIO1


RIO4-1 RIO4-2 RIO4-3 RIO4-4

Junction b ox

Card-sized I /O

RIO2


Junction b ox

Junction box

Card-sized I/ O

Junction box

Card-sized I /O

Junction b ox

5.2 Connection of Base I/O Unit 5.2.1 Base I/O Unit Connection System Drawing Control unit CF10 CF50

Remote I/O S ystem-1 Remote I/O S ystem-2 Remote I /O System -4, 1st branch Remote I/O System-4, 2nd branch Remote I /O System -4, 3rd branch Remote I/O System-4, 4th branch

HN353 F010 cable F012 cable

FCUA-R211(SH41) cable FCUA-R211(SH41) cable FCUA-R211(SH41) cable FCUA-R211(SH41) cable FCUA-R211(SH41) cable FCUA-R211(SH41) cable

Analog input/output Power input

CF10 CF50

RIO1 RIO2 RIO4-1 RIO4-2 RIO4-3 RIO4-4 AIO DC-IN

SV1-1 SV1-2 SV1-3 SV1-4 SV2-1 SV2-2 SV2-3 SV2-4 ENC1 SKIP CF31 CF32

SH21 SH21 SH21 SH21 SH21

cable cable cable cable cable

SH21 cable SH21 cable SH21 cable F040 cable

Servo drive unit System-1, 1st branch Servo drive unit System-1, 2 nd branch Servo drive unit System-1, 3rd branch Servo drive unit System-1, 4th branch Servo drive unit System-2, 1st branch Servo drive unit System-2, 2 nd branch Servo drive unit System-2, 3rd branch Servo drive unit System-2, 4th branch Sync. encoder Sensor signals (Skip) DI DO

5.2.2 Base I/O Unit Connectors Card name：HN353 SV1-1, SV1-2 SV1-3, SV1-4 SV2-1, SV2-2 SV2-3, SV2-4 SKIP RIO1

RIO2

Connect with the Peripheral axis servo drive unit ( MR-J2-CT ). Connected number 7 max. Connect with the Peripheral axis servo drive unit ( MR-J2-CT ). Connected number 7 max. Connect with the sensor signals (skip). Up to eight points can be used. Connect with the remote I/O unit. There are two channels occupied on the base I/O unit, so the remaining six channels can be used. Refer to section 6.7 “ Setting of channel No. when Using Multiple Remote I/O Unit” for the occupied channels. Connect with the remote I/O unit. 8 channels can be used. Refer to section 6.7 “ Setting of channel No. when Using Multiple Remote I/O Unit” for the occupied channels.

RIO4-1, RIO4-2 RIO4-3, RIO4-4

Connect with the remote I/O unit. Total of the channels connected to the RIO4-1, RIO4-2, RIO4-3 and RIO4-4 can be used up to eight channels. Refer to section 6.7 “ Setting of channel No. when Using Multiple Remote I/O Unit” for the occupied channels.

CF31 CF33 AIO

DI: 32 (Sink/Source) DO: 32 (Source) Connect with analog input/output signals, Up to two analog output signals and four analog input signals can be used. Supply DC24V.

DCIN

5.2.3 Base I/O Unit Connector Layout Drawing

CF33

AIO

CF31

HN353

SKIP RIO4-4

CF50

CF10

RIO4-3

SV2-4

SV1-4

SV2-3

SV1-3

SV2-2

SV1-2

SV2-1

SV1-1

RIO4-2

RIO2

DCIN

RIO1

RIO4-1

5.2.4 Base I/O Unit Connector Pin Assignment DC24V Input

1

3

DCIN

＜Cable side connector type ＞ Connector : 2-178288-3 Contact : 1-175218-5 Recommended Maker : AMP

I/O Interface 25

1

50

26

CF10

＜Cable side connector type ＞ Con nector : 10150-6 000EL Contact : 10350-3210-000 Recommended Maker : Sumit omo 3M

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

I/O TXRX1 I/O TXRX2 0V I SKIP1 I SKIP2 I SKIP3 I SKIP4 I SKIP5 I SKIP6 I SKIP7 I SKIP8 0V I ENC1A I ENC1B I ENC1Z 0V NC NC NC NC 0V O SVTXD1 I SVALM1 I SVRXD1 O SVEMG1

1 2 3

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

+24V 0V FG

I/O TXRX1* I/O TXRX2* 0V I SKIP1* I SKIP2* I SKIP3* I SKIP4* I SKIP5* I SKIP6* I SKIP7* I SKIP8* 0V I ENC1A* I ENC1B* I ENC1Z* 0V NC NC NC NC 0V O SVTXD1* I SVALM1* I SVRXD1* O SVEMG1*

RIO1 RIO2

SKIP

ENC1

SV1

10

I/O Interface

1

CF50 20

11

＜Cable side connector type ＞ Conne ctor : 10120-6000EL Contact : 10320-3210-000 Recommended Maker : Sumitomo 3M

10

Servo Drive Unit System-1 (Dedicated for MR-J2-CT) SV1-1 SV1-2 SV1-3 SV1-4

20

11

Plug: : 10120-6000EL Shell: : 10320-3210-000 Recommended maker: 3M

10

Servo Drive Unit System-2 (Dedicated for MR-J2-CT) SV2-1 SV2-2 SV2-3 SV2-4

1

20

1

11

Plug: : 10120-6000EL Shell: : 10320-3210-000 Recommended maker: 3M

Skip

8

1

SKIP 15

9

Connector: : CDB-15P Contact : CD-PC-111 Case : HDA-CTH Recommended maker : Hirose

Remote I/O RIO1 RIO2 RIO4-1 RIO4-2 RIO4-3 RIO4-4

1 B

A

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8

3 1 2 3

0V SVTXD2 SVALM2 SVRXD2 0V O RTS4 O SVEMG2 NC I/O TXRX4 NC O I I

O I I

O

O I I

O

I I I I

11 12 13 14 15 16 17 18 19 20

0V SVTXD1 SVALM1 SVRXD1 0V NC SVEMG1 NC NC NC

11 12 13 14 15 16 17 18 19 20

0V SVTXD2 SVALM2 SVRXD2 0V NC SVEMG2 NC NC NC

11 12 13 14 15 16 17 18 19 20

0V SKIP SKIP NC SKIP SKIP NC 0V

9 10 11 12 13 14 15

IN1 IN3 IN5 IN7

A I/O TXRX1 I/O TXRX1* 0V

1 2 3

0V SVTXD2* SVALM2* SVRXD2* 0V O RTS4* O SVEMG2* NC I/O TXRX4* NC O I I

O I I

O

O I I

O

I I I I

0V SVTXD1* SVALM1* SVRXD1* 0V NC SVEMG1* NC NC NC

0V SVTXD2* SVALM2* SVRXD2* 0V NC SVEMG2* NC NC NC

0V SKIP SKIP NC SKIP SKIP 0V

B +24V 0V FG

Connector: : 3-178127-6 Contact : 1-175218-2 Recommended maker : AMP

IN2 IN4 IN6 IN8

10

Analog I/O

1

AIO 20

11

Plug : 10120-6000EL Shell : 10320-3210-000 Recommended maker: 3M

DI/DO

CF31

0V AI 0 AI 2 NC 0V NC O AO 0 0V NC NC I I

11 12 13 14 15 16 17 18 19 20

0V AI 1 AI 3 NC 0V NC O AO 1 0V NC NC I I

CF33 B1

B20

B1

B20

A1

A20

A1

A20

Connector ：7940-6500SC Relief : 3448-7940 Recommended maker: 3M

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

1 2 3 4 5 6 7 8 9 10

I I I I I I I I I I I I I I I I I I I

B X0 X1 X2 X3 X4 X5 X6 X7 X8 X9 XA XB XC XD XE XF NC COM +24V +24V

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

I I I I I I I I I I I I I I I I I

A X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X1A X1B X1C X1D X1E X1F NC COM 0V 0V

Connector ：7940-6500SC Relief : 3448-7940 Recommended maker: 3M

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1


I I

B Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 YA YB YC YD YE YF NC NC +24V +24V

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1


I I

A Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F NC NC 0V 0V

The assignment number of I/O signals are changed according to the setting of the channel number select switch. Refer to a PLC interface manual for detail.

CAUTION

Do not supply v oltages other than those indicated in this manual on the connector . Doing so may lead to dest ruc tion or damage . Incorrect connections m ay damage the devices , so connect the c ables to the specified connectors .

5.2.5 Installation of HN353 card (1) Do not take out the HN353 card from an anti-static bag until install it in a cabinet. Handle the HN353 card with an anti-static bag. (2) When you take out the HN353 card from an anti-static bag and install it in a cabinet, you must put the antistatic band on your wrist. (3) Do not touch the electrical components on the HN353 card. Handle the corner of the HN353 card. (See Fig. 1) (4) To Avoid the twist of HN353 card by screw mounting, fasten screws cross by cross. (See Fog. 2) (5) The tip of the screw driver must not touch electrical components on the HN353 card. (6) Connect connectors without mistake, especially be careful CF31 (Dio input) and CF33 (Dio output). (7) Make sure the connection before power on.

Fig.1 Handling point of the card

①

③

⑥

⑤

④

②

Fig.2 Example of the order of fasten screw at the installin g

5.2.6 Base I/O Unit Input/Output Specification (1) Terminator Connect a terminator to the final end of the remote I/O unit connected to RIO1 ､RIO2､RIO4-1, RIO4-2,りお 4-3、RIO4-4. Terminator type: R-TM (2) CF31 input circuit Sink type

Source type Machine side

Machine side 3.3kΩ

3.3kΩ

3.3kΩ

3.3kΩ

3.3kΩ

3.3kΩ

3.3kΩ

3.3kΩ

3.3kΩ

3.3kΩ

0V

0V

Input circuit

0V

0V

0V Control circuit

A3 B3 COM

+24V

32点

Input condition

Control circuit

A3 B3 COM

32点

0V

HN353

HN353

Input voltage when external contact is O N

6V or less

Input voltage when external c ontact is O N

18V or more, 25.2V or less

Input curr ent when external contact is ON

6mA or more

Input current when external contact is ON

6mA or more

Input volt age when external contact is O FF

20V or more, 25.2V or less

Input voltage when external c ontact is O FF

4V or l ess

Input curr ent when external contact is OFF

1mA or less

Input current when external contact is OFF

1mA or less

Permissible chattering time

3ms or l ess (Refer to T1 below)


3ms or less (Refer to T1 below)

Input signal hold time

7.1ms or more (Refer to T2 below)


7.1ms or more ( Refer to T2 below)

Input ci rcuit operating delay time

3ms ≦ T3≒T4 ≦ 20ms

Input circuit operating delay time

3ms ≦ T3 ≒T4 ≦ 20ms

Machine side contact capacity

+30V or more, 16mA or more


+30 V or more, 16mA or more

T2 T1

T2 T1

External signal +24V

T1

T3

T4

External signal +24V T3

Internal signal

T1

T4 Internal signal

（Note） Input signal hold time: "40ms or more" is the guideline, and if not held for longer than the ladder processing cycle, the input signal will not be recognized.

(3) CF33 output circuit Output circuit Machine side

Output conditions Insulation type Rated load voltage Maximum output current Output delay time

+24V

RA

R

※The HN353 ※ The HR353 output output circuit cir cuitisisaasourc source e type. type.

PL

(Note 1) When using a n inductive load such as a relay, always connect a diod e (withstand voltage 100V or more, 100mA or more) in parallel to the load.

RA

R

Non-insulated +24Vdc 60mA 40ms

PL Control circuit

0V 32points

(Note 2) When using a capacitive load such a s a lamp, a lways connect a pro tective resistor (R=15 0Ω) serially to the lo ad to suppress ru sh current. (Make su re that the current is less than the ab ove tolerable curre nt including the momentary cu rrent.)

HN353

Source type

※DO output Low level when power ON and power OFF.

CAUTION

!

When using an inductive load such as relays , always connect a diode in parallel to the load as a noise measure .

!

When using a capacitive load such as a lamp , alw ays connect a protective resistor serially to the load to suppress rush currents .

5.2.7 Connection of Power Supply to Base I/O Unit Supply the +24VDC power to the DCIN connector on the base I/O unit.

Power supply +24V 0V

HN353 0V

DC-IN +24V

FG

（Note） A +24Vdc power supply is necessary for both of the sink type and source type.

5.2.8 Connection of Servo Drive Unit to Base I/O Unit Connect the Peripheral axis servo drive unit (MR-J2-CT) to SV1-1～SV1-4 (system-1) and SV2-1～SV2-4 (system-2) on the base I/O unit. MR-J2-CT（system -2）

MR-J2-CT（system -1）

CN1B CN1A

CN1A CN1B

HN353

CN1B CN1A

CN1A CN1B

SH21 cable CN1B CN1A

SH21 cable SH21 cable

CN1B CN1A

SV2-4

SV1-4

SV2-3

SV1-3

SV2-2

SV1-2

SV2-1

SV1-1

SH21 cable

Cable drawing: Appendix 2 (SH21 cable) Connector pin assignment: 5.2.3 Base I/O Unit Connector Pin Assignment

CN1A CN1B

CN1A CN1B

5.2.9 Sensor Signal (Skip) Connection Connect the sensor signals (skip) to "SKIP" connector on the base I/O unit. The sensor signals are used to process high-speed signals. Be sure to shield the cable. The sensor signals are usable with either +24V common way or 0V common way. (1) Sensor Signal (Skip) Cable 2

SKIP IN 1

2.2kΩ 3.3kΩ 10

SKIP IN 2 2.2kΩ 3.3kΩ

3


11


5


13


Stabilized power supply

6

Stabilized power supply

+24V


14

+24V


FG 0V

1,8,9,15

In 0V common case

Control Circuit

HN353

0V In +24V common case

(2) Input conditions Input voltage with the external contact ON

18V or more, 25.2Vor less

Input current with the external contact ON

6mA or more

Input voltage with the external contact OFF

4V or less

Input current with the external contact OFF

1mA or less

Input signal hold time(Ton)

2ms or more

Internal response time

0.08ms or less

Contact capacity on Machine side

30V or more, & 16mA or more

To n +24V Ton ≧ 2ms 0V t

Connector pin assignment : 5.2.3 Base I/O unit Connector Pin Assignment (SKIP)

5.2.10 Outline of Analog I/O Circuit Input signal

Output signa R

AI

150 Ω

DAC

AI*

Condition

l

AO AO *

R

220Ω

DAC

Condition

Maximum input rating

±15V

Maximum input rating

-10V～+10V （±5%）

Resolution

10V/2000 (5mV)

Resolution

12bit （0～4095）

Precision

Within ±25mV

Precision

10kΩ load resistance

AD input sampling time

14.2ms(AI0)/42.6ms(AI1～3)

AD input sampling time

220Ω

5.3 Card-sized I/O connection 5.3.1 Example of Card-sized I/O Application The Card-sized I/O can be used as operation board I/O or electric cabinet I/O. The connector PCB for the card-sized I/O is provided by machine builder. Operation board I/Os Electric cabinet I/Os

Keyboard unit

Connector PCB for Card-sized I/Os


DI

RIO3

DI Card-sized Card-sized I/ O

CG12

DO

Card-sized I/O

Electric cabinet I/Os Connector PCB for Card-sized I/Os

DO

CG12

Control unit

DI CF10 F10 CF50

DO

Card-sized I/O

Electric cabinet I/Os



DI

DO

Connector PCB for Card-sized I/Os CF10 F10 CF50 RIO2-1

Card-sized I/O

RIO2-2 RIO2-3

Electric cabinet I/Os Connector PCB for Card-sized I/Os

Maximum 8 channel

Maximum 6 channel

Card-sized Card-sized I/ O

DO


RIO2-4


Base I/O unit

DI

DO

DI

RIO1

DI

RIO2

Card-sized I/O

HN353

Maximum 8 channel

Card-sized Card-sized I/ O

DO

5.3.2 Card-sized I/O Specification (1) Outline drawing

+24V +24 V po wer +5V power DI

HR371

DO Communication Communication signa ls (TXRX,TXRX*) SEL1 SEL2

(2) Basic specifications Card name Number of input points Number of output points Input/outputt type Input/outpu Size of HR371 PCB Connector for the connector PCB Connector used in HR371

HR371 16 16 Source type 55mm×93mm 9150-4500SC 9150-4500SC (50pins) 7650-5002SC (50pins)

Remarks

3M 3M

(3) Channel number setting Card-sized I/O doesn't have rotary switch for setting a channel number. Connect SEL1~SEL3 SEL1~SEL3 signal pins of connector CF30 to +5V or 0V on base PCB as shown below. The card-sized I/O occupies 1 channel. Refer to section 6.11 "Setting a channel No. for using multiple remote I/O units" for detail of occupied channels. channels. Channel number selecting signal

1

2

3

4

5

6

7

8

CF30-1

CF30-2

CF30-3

CF30-4

CF30-5

CF30-6

CF30-7

CF30-8

SEL1(CF30-A3)

0V

+5V

0V

+5V

0V

+5V

0V

+5V

SEL2(CF30-B3)

0V

0V

+5V

+5V

0V

0V

+5V

+5V

SEL3(CF30-A4)

0V

0V

0V

0V

+5V

+5V

+5V

+5V

(Pin number)

(4) External power supply specification The card-sized I/O powers (+24V and +5V) must be supplied from external power supplies. Prepare power supplies (stabled power supply) under the following f ollowing condition. +24V Output voltage Ripple / noise Output current (per one card-sized I/O)

+24V ±5% 240mVp-p 1A

+5V Output voltage Ripple / noise Output current (per one card-sized I/O)

(Note) Output current is calculated as 16 points use 60mA for each. Use a power supply which can supply the total current of +24V output.

+5V ±5% 50mVp-p 0.4A

5.3.3 Card-sized I/O Connector Pin Assignment CF30 CF30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

A 0V I/O TXRX* I SEL1 I SEL3 NC 0V O YF O YE O YD O YC O YB O YA O Y9 O Y8 0V I XF I XE I XD I XC I XB I XA I X9 I X8 0V +5V

CAUTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

nnector> C o nnecto r : 7 650-50 02SC Make Ma kerr rec recom omme mend nded ed : 3M

B 0V I/O TXRX I SEL2 +24V +24V 0V O Y7 O Y6 O Y5 O Y4 O Y3 O Y2 O Y1 O Y0 0V I X7 I X6 I X5 I X4 I X3 I X2 I X1 I X0 0V +5V

C o nnecto r : 9 150-45 00SC Make Ma kerr rec recom omme mend nded ed : 3M

The XO and YO assignments assig nments are reference va lue. When actually making the assignment , add a dd O to to the head address.

D o not not s upply upply voltages on the connector othe otherr than those those indicated in this manual . D oin oing g so may cause bust bust or damage . Incorrect Incorrect c onnection onnection may damage damage the the hardware hardware , so connect connect cables to the specified connectors connectors .

5.3.4 Notice for Patterning of Connector PCB for Card-sized I/O (1) Terminator connection Terminator must be used between communication lines (TXRX, TXRX*) of card-sized I/O. Connect a terminator as shown below. Ex. ) In case 4 connectors connectors are placed placed on on a connector PCB for card-sized card-sized I/Os. TXRX

B2

NC NCcontrol controlunit unit

100Ω

(CF10, CF11) (CF10) TXRX*

A2

Recommended resistor 100Ω±1% 1/4W RN14C2E101F （Koa denko）

A c conne onnector ctor on a connec connector tor PCB for card card-siz -sized ed I/Os(CF3 I/Os(CF30) 0)

(2) Shielding operation on communication lines Because communication communication signals of card-sized I/Os are high-speeded, high-speeded, they must be separated from other signals. Shield both out sides of the signals with GND pattern, and connect the shield with 0V at several points as shown below.

TXRX TXRX*

5.3.5 Input/Output Circuit of Card-sized I/O (1) Input signal Input circuit

Input condition

Machine side +24V 2.2k Ω

2.2k Ω

Control circuit

HR371

C OM 16 points 0V

Input voltage with the external contact ON

18V or more 25.2V or less

Input current with the external contact ON

9mA or more

Input voltage with the external contact OFF

4V or less

Input current with the external contact OFF

2mA or less

Permissive chattering time

3ms or less (refer to T1)

Input signal hold time (Ton)

40ms or more (refer to T2)


3ms≦T3≒T4≦16ms

Contact capacity on Machine side

30V or more, 6mA or more

(Note) Input signal hold time : "40ms or more" is a guideline, and if not held for longer than the ladder processing cycle, the input signal will not be recognized.

T2 T1

T2 T1

External signal +24V

T1

T1

External signal +24V T3

T4

Internal signal

T3

T4

Internal signal

(2) Output signal Input circuit

Input condition

Machine side +24V

Insulation type

Noninsulated

Rated load voltage

+24V

Saturation voltage

+1.6V(Standard)

Maximum output current

60mA/1 point

Output delay time

40µs

※ Output of HR371-Y is source type. (Note1) R Be sure to connect a diode(maximum ratings:100V or more, PL 100mA or more) in parallel with a load if it is an inductive load. Control (Note2) 0V circuit To limit the inrush current, be sure to connect a resistor(R=150 16 points HR371 Ω） in series with a load if it is a capacitive load like a lamp. Design as the current wouldn't be over the maximum output current shown above even in a moment. ※DO output Low level when power ON and power OFF. RA

Caution

!

Be sure to connect a diode (maximum ratings :100 V or more, 100mA or more )as a measure against nois e in parallel w ith a load if i t is an inductiv e load .

!

To limit the inrush current , be sure to connect a protect ion resis tor in series w ith a load if it is a capacitive load like a lamp.

5.3.6 Installation of Card-sized I/O (1) Installation direction The installation direction of the card-sized I/O is shown in the figure below. Install the card-sized I/Os with Figure 1 way or Figure 2 way. top Figure 1 top Figure 2

bottom bottom top Figure 3

bottom

(NOTE) If the card-sized I/Os are installed horizontally, the heat will build up, so do not install the cards as shown on the left. (2) Installation spacing Spacing of the installed card-sized I/Os should be 15mm or more. Refer to Appendix 1.7 "Card-sized I/O Outline Drawing" for the outline size of a card-sized I/O and a card holder.

5.3.7 Cable Connection The connection between the connector PCBs with the card-sized I/Os and the base I/O unit is explained below. F260

RIO 1,2,4-1～4-4 A RIO 1,2,4-1～4-4 B

0V FG

(2)

+24V

Communication +24V F261

F070

O / I d 1 e 7 z 3 i s - R d r H a C

Shield connection

Base I/O unit HN353

24V power supply +24V

Communication F270

Connector PCB

F271

(3) DC-IN

Communication

(1) FG

O / I d 1 e 7 z 3 i s - R H d r a C

+24V Shield connection Communication +24V

Connector PCB

F261 (3)

F271

Communication

O / I d 1 e 7 z 3 i s - R d r H a C

+24V

See "N ote" Communication +24V

Connector PCB

（The last channel）

(1) Cable between 24V power supply and base I/O unit Connect with F070 cable. Refer to the Appendix 2 for the F070 cable production. (2) Shield connection Connect with two cables of the F260 cable (communication) and the F270 cable (+24V). Refer to the Appendix 2.19 and 2.21 for the F260 and the F270 cable production. For the both cables, a grounding method of the cable shielding is different depending on the number of the connector PCBs. If only one connector PCB is used, the cable shielding is connected with FG (chassis). If two or more connector PCBs are used, the cable shielding is connected with the cable shielding of the next cable but not connected with FG (chassis). (3) Cable between connector PCBs Connect with two cables of the F261 cable (communication) and the F271 cable (+24V). Refer to the Appendix 2.20 and 2.22 for the F261 and the F271 cable production. If connecting to the last channel of the connector PCB, the cable shielding is connected with FG (chassis). If connected connector PCB is not last channel, the cable shielding is connected with the cable shielding of the next cable but not connected with FG (chassis). (Note) When the last channel connector PCB is installed near a noise source such as a motor , the noise can enter to circuit through the cable shielding , and the Remote I /O communication error may increase . In that case, do not connect the cable shielding to FG (chassis). The cable shielding is not connected to FG (chassis).

Junction box Remote I/O +24V

+24V

Com.

Com.

Earth plate

M

M

CHAPTER 6 CONNECTION OF REMOTE I/O UNIT 6.1 Outline of Remote I/O Unit The machine control signals which remote I/O unit (FCUA-DX101) can handle are as follows. Number of occupied Unit type name Machine control signals which can be handled serial link channels Digital input signal : 32(photo coupler insulation) FCUA-DX101 any of sink/source type 1 Digital output signal : 32(no insulation) source type Digital input signal : 32(photo coupler insulation) any of sink/source type FCUA-DX141 Digital output signal : 32(no insulation) source type 2 Analog input signal : 4 points Analog output signal : 1 point

6.2 Name of Remote I/O Unit Sections Front view FCUA-DX101

FCUA-DX141

Front view

Front view

Bottom （Front）

1

1

2

2

3

3

8 5

3

6

① DI-L（A connector for mach ine input signals） ② DS（A switch to change transfer speed） ③ CS（A switch to change the channel） ④ DO-L（A connector for machine output signals） ⑤ RIO1（A connector for series connection #1） ⑥ RIO2（A connector for series connection #2） ⑦ DCIN（Aconnector for DC24V power supply input） ⑧ AIO（A connector for analog input/output signals）

7 4

Switch of transmission rate . Usually left

4

Unused 345 6 7 2 1 8 9 0 F A B E D C

（Back）

Channel selection

6.3 Connection of Remote I/O Power +24Vdc power is required for the remote I/O unit. Prepare a power supply that meets the following specifications. Output Voltage Ripple

+24V±5%

Machine control cabinet, power distribution panel, etc.

±5% (P-P)

Remote I/O unit DI-L DI-R

R300 cable o r

Maximum Output Current

DX101

DI-L

R301 cable

2.4A or more

B1 B2 A1

DX141

3.4A or more

The +24Vdc power for the control circuit is supplied from the connector DCIN on the bottom of the unit or from connectors DI-L, DI-R, DO-L or DO-R on the front. When supplying from the front connector, supply to all corresponding pins. When manufacturing the R300 cable, use the single-end connector CN300 (optional, with one end), and when manufacturing the R301 cable, use the connector set CS301 (optional, with two ends).

A2

DC24V(+)

ＲＡ

B1 B2

0V

A1

ＰＬ

A2 DO-L DO-L

(Front)

Supply to either method Y

R020 cable

DC24V(+) 0V

１２３

Y

FG

Power Supply （Prepare separately）

(Rear)

DC24V(+) 0V FG

6.4 Outline of Digital Signal Input Circuit The input circuit can be selected from sink type or source type in card units. Sink type Source Type Machine Side

Machine Side 2.2kΩ

+24V

2.2kΩ

2.2kΩ

+24V

2.2kΩ

2.2kΩ

+24V

2.2kΩ

2.2kΩ

+24V

2.2kΩ

2.2kΩ

+24V

2.2kΩ

0V

0V

0V

0V

0V

+24V

Control Circuit

A3 B3 COM inputs 32 32 inputs

FCUA-DX101 FCUA-DX101/141

Input Condition

Control Circuit

A3 B3 COM 32 32 inputs inputs

0V

FCUA-DX101/141 FCUA-DX101

Input Condition

Input voltage when external

6V or less

contact is ON Input current when external

9mA or more

contact is ON


18V or more, 25.2V or

contact is ON

less

Input current when external

9mA or more

contact is ON


20V or more、25.2V or less

contact is OFF


4V or less

contact is OFF


2mA or less


contact is OFF

2mA or less

contact is OFF


3ms or less （Refer to T1


below）

below)

40ms or more （Refer to T2


3ms or less (Refer to T1


40ms or more (Refer to

below）

T2 below)






30V or more,16mA or more


30V or more, 16mA or more

T2 T1

T2 T1

External Signal +24V

T1

External Signal +24V T3

Internal Signal

T1

T4

T3

Internal Signal

T4

6.5 Outline of Digital Signal Output Circuit The digital signal output circuit of the DX101unit is source type. Use the digital signal output within the range of the following specification. Output Circuit Machine Side

Output Conditions Insulation type Rated load voltage Maximum output current Output delay time

+24V

RA

R

※ The output type of HN353 is a source. (Note1) When using an inductive load such as a relay, always connect a diode (withstand voltage 100V or more, 100mA or more) in parallel to the load.

PL

RA

R

Non-insulated DC24V 60mA/1 output 40μs

PL

(Note2) When using a capacitive load such as a lamp, always connect 32 0V outputs a protective resistor (R=150 ohm) serially to the load to 32 outputs FCUA-DX101/141 FCUA-DX101 suppress rush current. (Make sure that the current is less than Source Type the above tolerable current including the momentary current.) ※DO output Low level when power ON and power OFF. Control Circuit

CAUTION

When using an inductive load such as relays , always connect a diode in parallel to the load as a noise measure. When using a capacitive load such as a lamp , always connect a protective r esistor serially to the load to suppress rush currents .

6.6 Connection of FCUA-DX101/141 unit and Machine Control Signal Type o f machine input/outpu t signal and number of pins

Input Output 32 points 32 points

Connection Otline

FCUA-DX101 FCUA-DX101/141 Ａ３

0V

FCUA-DX101

COM

Ｂ３

DC24V(+)

R300 cable/ R301 cable

Source type

Ｂ１Ｂ２

DI-L

Ａ１

Machine Signal

Ａ２

R300ｹｰﾌﾞﾙ/ R301ｹｰﾌﾞﾙ

Output circuit

RA

DO-L Machine Signal

Source type

PL

Ｂ１

0V

The signal-end connector CN 300 (optional , with on end) includes the DI-L connectors . The connector set CS301 (option) includes the DI -L and DO-L connectors , and two connectors for connection wi th the terminal block *). *)IDEC corp. I/O terminal BX1f-T40 *) Izumi Denki CAUTION

Input ci rcuit

Ω

Control circuit

Ｂ２Ａ１Ａ２

Machine control panel RIO1

DCIN

RIO2 １

Power supply

DC24V(+)

２３

0V FG

Incorrect connections may damage the devices , so connect the cables to the specified connectors . Do not connect or disconnect the connection cables between each unit while the power is ON

Machine control panel, etc.

FCUA-DX101/141 DI-L

+24V

DI-L

0V

B X00 X01 X02 X03 X04 X05 X06 X07 X08 X09 X0A X0B X0C X0D X0E X0F

A X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X1A X1B X1C X1D X1E X1F

COM +24V +24V B

COM 0V 0V A

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

DO-L

+24V

DO-L

RA

PL

0V R-TM

B Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y0A Y0B Y0C Y0D Y0E Y0F

A Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F

+24V +24V B

0V 0V A

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

3 2 1

RIO1

X

1 2 TxR x TxRx*

RIO2 3 0V

1 2 TxRx TxRx*

DCIN 3 0V

1 +24V

2 0V

3 FG

R-TM Remote I/O Unit

Control unit

X

X 1

2

3

Y 1

2

3

+24V

0V

＜Adaptive connector＞ DCIN

RIO1/RIO2

DI-L/DO-L

X

Y 1

2

3

Connector ：2 -178288-3 Contact ：1-175218-5 Recommended Maker ：AMP

1

2

3

Conne ctor ： 1-178288-3 Contact ：1-175218-5 Recommended Maker ：AMP

Connector Recommended Maker

：7940-6500SC ：Sumitomo 3M

1

2

3

6.7 Outline of Analog Signal Output Circuit Use within the following specifications. Output circuit

Output condition

R

R

220Ω

AO

Output voltage Resolution Load condition Output impedance

DAC

0V～±10V （±5%） 12bit （±10V×n/4096） Note） 10kΩ load resistance 220Ω

（Note）n ＝（2 0～2 11）

GND

6.8 Outline of Analog Signal Output Circuit Use within the following specifications. Input circuit

150Ω

AI

Input condition Max. input rating Resolution Accuracy AC input sampling time

ADC

±15V 10V / 2000 （5mV） Within ±25mV 14.2ms（AIO） / 42.6ms（AI1～3）

GND

6.9 Connection of FCUA-DX141 unit and analog I/O signal FCUA-DX141

Types and number of points of analog I/O signals

input 4 points

output 1 points input

FCUA-DX141 20

10

11

1

Pin No. R031 cable

AI0

2

AI1

12

AI2

3

AI3

13

150Ω 150Ω

ADC

150Ω 150Ω

R

AIO

output

AO

7

GND

1

GND

11

GND

5

GND

15

220Ω

R

DAC

For analog I/O signal, connect R031 cable to AIO. As AIO connector’s ground connection is not carried out within the DX unit, carry out ground connection externally according to the partner device to connect. When making R031 cable, use connector set CS000 (separate purchase, with connectors at both ends).

CAUTION

Incorrect connections could damage the device, so always connect the cable to the designated connector. Do not connect or disconnect the connection cables between each unit while the power is ON.

6.10 FCUA-DX101/141 Unit Connector Pin Assignment DI / DO

DI-L ( DI )

DO-L ( DO )

B1

B20

B1

B20

A1

A20

A1

A20

＜Cable side connector type＞ Connector ： 7940-6500SC Recommended maker ： Sumitomo 3M

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Remote I/O


I I

B X00 X01 X02 X03 X04 X05 X06 X07 X08 X09 X0A X0B X0C X0D X0E X0F NC COM +24V +24V

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

1

10

A X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X1A X1B X1C X1D X1E X1F NC COM 0V 0V

1

AIO 20

11

＜Cable side connector type＞ Plug ： 10120-6000EL Shell ： 10320-3210-000 Recommended maker ： Sumitomo 3M

DC24V input DCIN

CAUTION

1

3

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1


I I

B Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y0A Y0B Y0C Y0D Y0E Y0F NC NC +24V +24V

＜Cable side connector type＞ Connector ： 2-178288-3 Contact ： 1-175218-2 Recommended maker ： AMP

3

RIO1 / RIO2

ANALOG I/O


＜Cable side connector type＞ Connector ： 7940-6500SC Recommended maker ： Sumitomo 3M

1 2 3 4 5 6 7 8 9 10

0V AI 0 AI 2 NC 0V NC O AO NC NC NC I I

＜Cable side connector type＞ Connector ： 2-178288-3 Contact ： 1-175218-5 Recommended maker ： AMP

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

1 2 3

11 12 13 14 15 16 17 18 19 20

1 2 3


A Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F NC NC 0V 0V

I/O TXRX I/O TXRX* 0V

I I

0V AI 1 AI 3 NC 0V NC NC NC NC NC

+24V 0V FG

Do not apply voltages to the connectors other than voltages indicated in this manual. Failure to observe this could cause the devices to rapture or damage, etc… Incorrect connections could damage the device, so always connect the cable to the designated connector.

6.11 Setting of Channel No. when Using Multiple Remote I/O Units When the remote I/O unit is connected with serial links (MC link B), multiple units can be used as long as the total number of occupied channels is within eight channels. Note that a remote I/O unit and card-sized I/O HR371 can not be used together in the same model. System

Base module

System 1 System 2 System 4 （Star connection） System 3

HN353

Unit type name FCUA-DX1□1 FCUA-DX1□1 FCUA-DX1□1

Maximum number of connection units 3 4 4

Keyboard unit

When using multiple remote I/O units, a characteristic channel number should be set for each unit. The FCUA-DX101 unit has one channel setting switch, and the channel number is set as shown in the table below. 1st unit

2nd unit

3rd unit

FCUA-DX101 unit

4th unit

System 1

Setting: 2

Setting: 4

Setting: 6

System 2

Setting: 0

Setting: 2

Setting: 4

Setting: 6

System 4 (Star connection)

Setting: 0

Setting: 2

Setting: 4

Setting: 6

Setting switch

(Note) The assignment of each unit's input/output signal address will Setchange with the setting of the channel number. Refer to "PLC Interface Manual" for details FCUA-DX101 unit

CHAPTER 7 NOTIFICATION OF USING PC PERIPHERAL DEVICE This chapter describes the notification of using PC peripheral devices.

7.1 Noise measures of USB and Ethernet USB and Ethernet have been equipped normally. Please refer to "4.4.4 Connection of the USB equipment" and "4.4.5 Connection of Ethernet" for connection execution example. Because use under the noise environment is not assumed as for a personal computer on the market such as Mouse and Keyboard, operation is not guaranteed under the machine operation environment. Please use the cable with the shield as shown in the "4.4.4 Connection of the USB equipment" and "4.4.5 Connection of Ethernet" for the noise inclination. Additionally, the noise measures by the ferrite core like the figure below are recommended. Ethernet cable USB cable

Panel USB cable

NC unit Mouse Keyboard Printer

HN260

Ethernet cable

Wraps cable around the ferrite core.

7.2 Recommended Devices List Introduce the recommended devices that are met the Mitsubishi quality standard and the connectable devices that are confirmed operation (although not met the Mitsubishi quality standard).

7.2.1 Front Access IC Cards Supplier SCANDISK

IO-DATA

Type SDP3B-48-101 SDP3B-96-101 SDP3B-128-101 SDP3B-192-101 SDP3B-256-101 SDP3B-440-101 PCFCA-16M PCFCA-32M PCFCA-48M PCFCA-96M PCFCA-128M PCFCA-192M PCFCA-256M

Specification 48MB 96MB 128MB 192MB 256MB 440MB 16MB 32MB 48MB 96MB 128MB 192MB 256MB

Class Recommended Recommended Recommended Recommended Recommended Recommended Recommended Recommended Recommended Recommended Recommended Recommended Recommended

Remarks SDP3B-***-□□□ ***: Memory size (MB) □□□: Manufacturer's control number "101" is standard

PCFCA-***M ***: Memory size (MB)

7.2.2 CardBus PC Cards Device FLASH Card LAN Card

Supplier SANDISK

Type Name SDP3B series

IO-DATA 3Com corega

PCFCA series EtherIII EtherII PCC-T Fether PCC-TXF Fether CB-TXL LPC2-T LPC4-TX

BUFFALO

Specification

10 BASE-T Ether 10 BASE-T Ether 10/100 BASE-T Ether 10/100 BASE-T Ether 10 BASE-T Ether 10/100 BASE-T Ether

Bus Type PCMCIA

Class Recommended

PCMCIA PCMCIA PCMCIA PCMCIA CardBus PCMCIA PCMCIA

Recommended Connectable Connectable Connectable Connectable Connectable Connectable

Notices in use of CardBus type PC card (1) Install a driver software under the condition that only the target CardBus type PC card is inserted. Some trouble may occurs if a driver software is installed under the condition that other PC card is inserted together. (2) For using a CardBus type PC card, turn on the power under the condition that the target PC card is inserted. When the PC card is inserted under the condition that the power is turned on, the PC card is not sometimes recognized by the combination with other PC cards.

7.2.3 USB device Peripheral device USB keyboard

USB mouse Other USB device

Other cautions for USB

Caution We do not guarantee proper operation or maintenance of commercially available USB keyboards. Note that some commercially available products may not have full compatibility with our devices, or may not be suitable for FA environment due to temperature or noise. If you should use them, make sure to carry out enough performance tests at machine tool builders. Commercially available USB keyboards can be used only for application development or maintenance. They cannot be used for integrating with our devices. As commercially available USB keyboards are susceptible to noise, which may lead to troubles due to the devices' malfunctions. Thus, do not use the keyboards while your machine is operating. Plug-and-play of USB devices cannot be guaranteed. Make sure to plug or unplug the USB devices with our devices' power OFF. Ditto We do not guarantee proper operation or maintenance of commercially available USB printers, USB floppy disks, USB memories, USB hubs, USB-CDROMs, USB-DVDRAMs, or other USB devices. Note that some commercially available products may not have full compatibility with our devices, or may not be suitable for FA environment due to temperature or noise. If you should use them, make sure to carry out enough performance tests at machine tool builders. Adding anti-noise measurements such as EMI measurement or adding ferrite cores may be necessary. Other restrictions are ditto as in USB keyboard. The maximum USB bus power supply (5VDC) that can be supplied from the USB connectors is 500mA from each connector. The maximum USB bus power supply (5VDC) that can be supplied from the front IC card USB connector is 100mA. When connecting a commercially available USB device that requires power over our maximum current, make sure to select the one to which power can be supplied externally. However, We do not guarantee proper operation or maintenance of commercially available USB devices. Note that some commercially available products may not have full compatibility with our devices, or may not be suitable for FA environment due to temperature or noise. If you should use them, make sure to carry out enough performance

7.2.4 Compact Flash Cards Supplier SCANDISK

Panasonic

Type SDCFB-64-J60 SDCFB-128-J60 SDCFB-256-J60 SDCFB-512-J60 SDCFB-1024-J60 RP-SDM01GJ1A RP-SDM02GJ1A

Specification 64MB 128MB 256MB 512MB 1.0GB 16MB 32MB

Class Recommended Recommended Recommended Recommended Recommended Recommended Recommended

Remarks SDCFB-***-□□□ ***: Memory size (MB) □□□: Manufacturer's control number "J60" is standard RP-SDM***GJ1A ***: Memory size (GB)

(Note) The adapter BN-CSDABP3/P does not support SDHC memory card. SD-CF adapter which supports SDHC is required when SDHC memory card is used. The successful operations of these cards are confirmed under certain conditions. Some cards might not work under the end-users' system environment. And some cards might have the same type name but different parts inside: Complete guarantees cannot be given. Contact the manufacturer or distributor before purchase: There might be some cards which are not currently produced.

7.3 Install PC card, CF card, USB memory Notices in use of PC card, CF card, USB memory.. (1) Please install PC card, CF card, USB memory with the power supply dropped. (2) Please don’t touch a device to avoid running malfunction while PC card, CF card, USB memory accessing.

CHAPTER 8 DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 8.1 Maintenance Tools 8.1.1 Measuring Instruments The following measuring instruments are used to confirm that the voltage is being supplied correctly to the NC unit, to confirm that the wiring to the NC unit is correct, and to carry out simple troubleshooting. Tool

Condition

Tester AC voltmeter

DC voltmeter

Measure the AC Power voltage. The tolerable error is ±2% or less. Max. scale 30V The tolerable error is ±2% or less.

Phase rotation meter Synchroscope

Application To check that the wiring to the NC unit is correct before turning the power ON. To measures the AC power voltage being supplied to the external 24VDC power supply unit.

To measures the DC power voltage. External power supply 24V (control section, machine input/output interface) Battery voltage DC output To check the connection order of the AC 3-phase input power supply. General measurement and simple troubleshooting.

(Note 1)Currently, a high precision digital multi-meter is commonly used as a tester. This digital multi-meter can be used as both an AC voltmeter and an DC voltmeter. (Note 2)A logic analyser (200MHz or more) is required for complicated troubleshooting.

8.1.2 Tools ・Screwdriver (Large, Medium, Small ）・Radio pliers

8.2 Maintenance Items Maintenance is categorized into daily maintenance items (items to be carried at set intervals) and periodic maintenance (replacement of parts when life is reached). Some parts (HDD, FDD, etc.) will not function in a hardware manner when the life is reached, so these should be replaced before the life is reached. Name

Life

Inspection/Replacement

Escutcheon

Once/two months (Accordingly when dirty)

Cleaning of floppy disk drive

Once/two months

(type built in operation box) Replacement of floppy disk sheet

6

3×10 passes/track

(type built in operation box) Replacement of floppy disk drive

12,000 access hours or 5 years of FDD motor rotation,

Refer to left

(type built in operation box)

whichever is sooner

Replacement of hard disk drive

5 years or 20,000 hours power ON

Refer to left

Replacement of LCD backlight

5 years or 20,000 power ON hours (specified with power ON

Replace when display dims

time where brightness drops to less than 50% at 25 ℃) Replacement of batter

Cumulative data hold time 5 years

When battery drop caution alarm occurs

Cooling fan (control section) Keyboard

50,000 hours (specified with rotation time when rotation speed drops to less than 20% of initial speed) 6

10 punches

Refer to left Refer to left

8.3 Maintenance of Escutcheon and keyboard 8.3.1 Cleaning of Escutcheon and keyboard Wipe the escutcheon (display unit and plastic frame of keyboard unit) and keyboard surface with a soft dry clean cloth. If the escutcheon is heavily dirtied, soak the cloth in a neutral detergent, and wipe the display. Do not use an alcohol or a paint thinner, etc. The escutcheon and the keyboard are not for waterproofing. Be careful that a liquid doesn't go into inside of it.

8.3.2 Replacement of NC Data Key The NC data key is the printed circuit board which the switches are mounted on it, and is included into the keyboard unit. Replace it in accordance with the following procedure. 8.3.2.1 For FCU7-YZ08 (1) Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF) (2) Remove all the cables connected at the back of the NC data key. (3) Remove the Glide Pointer cable and keyboard cable from the PCB (HN203 card). (4) Remove 8 screws, and remove the sheet metal adapter and the HN203 card from the keyboard unit. (5) Remove 18 screws, and remove the NC data key from the escutcheon (6) Install a new NC keyboard with the process which is contrary to ① ~ ⑤. ③Remove Glide Pointer cable.

HN203 card

③Remove Keyboard cable.

④Remove 8 screws(M3).

NC data key

⑤Remove 18 screws(M3).

8.3.2.2 For FCU7-YZ041 (1) Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF) (2) Remove all the cables connected at the back of the NC data key. (3) Remove the Glide Pointer cable and keyboard cable from the PCB (HN203-1 card). (4) Remove 8 screws, and remove the sheet metal adapter and the HN203-1 card from the keyboard unit. (5) Remove 18 screws, and remove the NC data key from the escutcheon (6) Install a new NC keyboard with the process which is contrary to ① ~ ⑤. ③Remove Glide Pointer cable.

HN203-1 card



NC data key


8.3.2.3 For FCU7-YZ091 (1) Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF) (2) Remove all the cables connected at the back of the NC data key. (3) Remove the Glide Pointer cable and keyboard cable from the PCB (HN203-1 card). (4) Remove 8 screws, and remove the sheet metal adapter and the HN203-1 card from the keyboard unit. (5) Remove 18 screws, and remove the NC data key from the escutcheon (6) Install a new NC keyboard with the process which is contrary to ① ~ ⑤.

HN203-1 card


③Remove Glide Pointer cable.


NC data key


8.3.3 Replacement of Menu Key The menu key is the printed circuit board which the switches are mounted on it, and is included into the display unit. Replace it in accordance with the following procedure. 8.3.3.1 For FCU7-YZ141/142 (1) Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF) (2) Remove the menu key cable from the keyboard unit. Because the menu key cable is soldered on the menu key PCB, remove it at the keyboard unit side. (3) Remove 8 screws, and remove the escutcheon (4) Remove 8 screws, and remove the menu key (5) Install a new menu key with the process which is contrary to ① ~ ③.

③Remove 8 screws and , remove escutcheon

①Remove ON/OFF switch connector

②Remove Keyboard card

Menu key

Remove 8 screws and , remove menu key

8.3.3.2 For FCU7-YZ143 (1) Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF) (2) Remove the menu key cable from the keyboard unit. Because the menu key cable is soldered on the menu key PCB, remove it at the keyboard unit side. (3) Remove 8 screws, and remove the escutcheon (4) Remove 8 screws, and remove the menu key (5) Install a new menu key with the process which is contrary to ① ~ ③.

③Remove 10 screws(M3) and , remove escutcheon.

②Remove the menu key cable from the Keyboard unit side.

menu key

④Remove 7 screws(M3) and, remove menu key.

8.3.3.3 For FCU7-YZ192 (1) Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF) (2) Remove the menu key cable from the keyboard unit. Because the menu key cable is soldered on the menu key PCB, remove it at the keyboard unit side. (3) Remove 10 screws, and remove the escutcheon (4) Remove 7 screws, and remove the menu key (5) Install a new menu key with the process which is contrary to ① ~ ③.

③Remove 10 screws(M3) and , remove escutcheon.

②Remove the menu key cable from the Keyboard unit side.

menu key

④Remove 7 screws(M3) and, remove menu key.

8.4 Maintenance of Hard Disk 8.4.1 Handling of Hard Disk (1) Precaution for Use - Correct connection the cable - Do not touch the connector section with hands or metal. - Do not apply excessive force on the connector section. - Do not drop or apply strong impacts on the drive. - Do not disassemble the drive. (2) Precaution for Storage - Avoid strong the drive in high temperature, high humidity places. - Do not place the drive near magnets or items the generate strong magnetic fields.

8.4.2 Other Precaution for Use (1) Recommendation for making backup The hard disk is a durable device, so make a backup of the hard disk to save important data.

8.4.3 Replacement of Hard Disk Do not handle the hard disk without metal case because the hard disk has not much endurance against the vibration and shock in comparison with other electric devises. Replace the hard disk as the Hard Disk Unit (with the metal case and the stabilizing rubber). (1) Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF) (2) Remove the F140 cable which is connected between the hard disk unit and the control unit. Remove the HEATER cable and the THM cable from the keyboard unit. Refer to section 4.4.2 "Connection of Hard Disk Unit" for connection and removal of cables. (3) Remove two screws, and remove the hard disk unit from the keyboard unit. (4) Install a new hard disk unit with the process which is contrary to ①~③. Display unit

CAUTION

!

Hard Disk Drive is built in this prod uct. Do not drop and d o not give a strong impact to the pro duct because the hard disk drive is a precise device.

!

The hard disk drive has a useful life. Please excha nge the ha rd disk drive be fore end o f the life .

!

Please make a backup of the customer's files which is saved in the hard disk drive.At the breakdown of the ha rd disk drive, although Mitsubishi provides exchange service of the h ard disk drive, Mitsubishi d oes not guar antee a custo mer's files which is saved in the hard di sk drive. And Mitsubishi does n ot assume the responsibil ity concerning the damage caused by ha ving damaged the hard disk drive.

8.5 Maintenance of LCD 8.5.1 Life of LCD Backlight CCFL (Cold Cathode Fluorescent Lamp) is used for the light source (backlight) of the LCD panel. The estimated life of the backlight is 50,000 hours/25°C. (Time for the brightness to drop to 50% of the initial value). Life time depends on temperature. When the LCD panel is used under low temperature or high temperature continuously, the life time has a tendency to become short.

8.5.2 LCD Characteristics (1) Luminance Luminance decreases at a low temperature by the CCFL characteristic. And, the time until luminance meets rated value after power-on is about 10-15 minutes. (2) Uniformity, Luminous Dot, Dark Dot It is not defect or malfunction though uniformity, a small luminous dot and a small dark dot may appear on the LCD panel.

8.5.3 Replacing LCD backlights Before replacing LCD backlight, remove the LCD panel from the escutcheon. the machine’s power is OFF to replace LCD backlights.

In addition, make sure that

8.5.3.1 For FCU7-YZ141/142

LCD backlight type for replacement: L5903294G02

① ② ③ ④ ⑤ ⑥

Remove the cable from the backlight connector connected to the LCD backlight power supply card. Remove the cable for menu keyboard from the keyboard unit. Remove the cable for ON/OFF switch from the keyboard unit. Unscrew the M4 screws (8 screws) to remove the escutcheon. Press the nail during pulling the LCD backlight out. Attach the LCD backlight for replacement in the reverse order of 1) –4).

①Remove the backlight cable

⑤LCD backlight out

④ Remove 8 screws and , remove escutcheon

②Remove the K eyboard card ③Remove the ON/OFF switch connector

8.5.3.2 For FCU7-YZ143

LCD backlight type for replacement: L5903294G02

① ② ③ ④ ⑤ ⑥

Remove the cable from the backlight connector connected to the LCD backlight power supply card. Remove the cable for menu keyboard from the keyboard unit. Remove the cable for ON/OFF switch from the keyboard unit. Unscrew the M3 screws (8 screws) to remove the escutcheon. Press the nail during pulling the LCD backlight out. Attach the LCD backlight for replacement in the reverse order of 1) –4).

①Remove the backlight cable.

④Remove 8 screws(M3), and remove escutcheon.

②Remove the Keyboard card. ③Remove the the ON/OFF switch connector.

⑥remove LCD backlight.

8.5.3.3 For FCU7-YZ192

LCD backlight type for replacement: LQ0DDB0086

① ② ③ ④ ⑤ ⑥ ⑦

Remove the cable from the backlight connector connected to the LCD backlight power supply card. Remove the cable for menu keyboard from the keyboard unit. Remove the cable for backlight inverter from the keyboard unit. Unscrew the M3 screws (10 screws) to remove the escutcheon. Unscrew the M3 screws (8 screws) to remove the LCD from the sheet metal. The screws (two places) for the LCD backlight fixation is removed, and the LCD backlight is pulled out. Attach the LCD backlight for replacement in the reverse order of ① ~ ⑥. ⑤Remove 8 screws(M3), and remove sheet metal.

①Remove the backlight conncector.

④Remove 8 screws(M3), and remove escutcheon.

②Remove the Keyboard card. ③Remove the backlight cable.

⑥Remove 2 screws .

⑥remove LCD backlight.

8.7 Maintenance of Battery All data, such as the parameter parameter and machining machining program program that need to be backup when the power power is turned OFF, are saved saved by a battery battery installed in the the control unit. It is easy to get a battery because a familiar coin coin type lithium battery is being used. Replace the battery as a standard within one week if the Battery Voltage Drop Caution Alarm is appeared. If the battery isn't replaced, the Battery Voltage Drop Warning Alarm is appeared. Then, internal backup data could be damaged. Battery type name: Q6BAT BKO-C10811H03 ( SANYO : CR17335SE-R-CH2)

8.7.1 Handling of Battery Double oxidation manganese - Lithium battery contains inflammable material such as lithium, organic solvent. Erroneous handling handling of lithium battery may result in such an accident of heat generation, generation, explosion or fire, possibly leading to personnel injuries or machine malfunction. disassemble, apply pressure, heat, directly solder or dispose in fire the battery. ① Do not recharge, disassemble, ② Insert the battery (+)(-) correctly. ③ Do not create create short circuit circuit between (+) and (-). And do not carry or store the battery with the metal goods such as a necklace. ④ When the battery is stored or disposed, do not stack or jumble up the batteries with other metal goods. Then, put a insulating tape to the terminals of the batteries to prevent a short circuit. ones. ⑤ Do not use the batteries by mixing different types or old batteries together with new ones.

8.7.2 Replacement of Battery ① ② ③ ④

Check that the machine machine power is turned OFF. (If the power power is not OFF, turn it OFF) Remove the battery battery cable from the control unit. unit. Replace the battery battery from the holder. holder. Install the battery battery with the process which which is contrary to ①~③.

②Remove the battery c cable able

CAUTION

!

③Remove the battery

If the battery battery low warning warning is is sued, save the machining progr programs ams , tool data and paramete parameters rs in the input input /output device device , and then replace replace the battery battery .

!

Do not short circuit, charge charge overheat overheat , inciner incinerate ate or disassemble the battery battery .

!

Dispose of spent batteries batteries acc ording ording to local laws .

8.8

Maintenance of Cooling Fan

Two cooling fans are mounted in the control unit. One cools down the NCCPU, and the other cools down the PC CPU. These two fans are same part. Type Name of Cooling Fan MMF-06E24DS-RP3

8.8.1 Life of Cooling Fan The life of the cooling fan depends on the grease life of the bearing. The rotation time when 20% of the rotation speeds decrease more than an initial rotation speed is defined as the life, and the t he life is 50,000 hours.

8.8.2 Replacement of Cooling Fan ① ② ③ ④ ⑤

Check that the machine machine power is turned OFF. (If the power power is not OFF, turn it OFF.) Remove the fan cable from the "FAN1" “FAN2” connector connector located around the left top of the NC unit. Remove the cover with opening opening the lock latch. latch. Remove the cooling fan Install a new cooling cooling fan with the process which is contrary contrary to ① ~ ③.

③Remove the cover

④Remove the cooling fan

②Remove the fan cable

8.9 Cable Replacement Method If the cable is replaced without turning the power OFF, the normal unit or perirheral devices could be damaged, and risks could be imposed. Disconnect each cable with the following procedures. (1) For the following type of connecter, press the tabs with a thumb and forefinger in the direction of the arrow, and pull the connecter off. ① Press

① Press

Y

② Pull

② Pull

① Press View from above

① Press

② Pull

② Pull

(2) For a flat cable type connecter with claws, open the claws in the directions of the arrows, and pull the connecter off. ① Open ② Pull

(3) For a flat cable type connecter without claws, hold the connecter with a thumb and forefinger, and pull the connecter off. and forefing forefinger er . ① Hold with thumb and

② Pull

(4) For the screw fixed type connecter, loosen the two fixing screws, and pull the connecter off. ① Loosen ① Loosen ② Pull

CAUTION

② Pull

Do not connect or disconnect the connection cables between each unit while the power in ON. Do not connect the cable by pulling on on the cable cable wire .

CHAPTER 9 FAULT DIAGNOSIS 9.1 List of Unit LEDs/Switches 9.1.1 Control unit

NCLD1 NCLD2 SW1 SW2 NCRST

PSEMG BATALM WDER

LINK SPEED

FUSE

DCOUT

HD

DCIN

Switch names are underscored. Fuse names are in Italic. (Fuse model: LM32 by Daito Communication Apparatus Co., Ltd.) [LED functions] Name

Function

DCIN DCOUT PSEMG BATALM WDER HD LINK SPEED

24VDC being supplied Internal power being output Power supply emergency stop Low battery warning Watchdog error Accessing to hard disk In network communication Communication speed status

NCLD1 NCLD2

7 segment for system status 7 segment for system status

Color

Status Normal

Remedy at error Error

Green ON OFF Refer to 9.2.3 (1) Green ON OFF Refer to 9.2.3 (1) Red OFF ON Refer to 9.2.3 (2) Red OFF ON Refer to 9.2.3 (2) Red OFF ON Refer to 9.2.3 (2) Green Blinks during access Refer to 9.2.3 (5) Green Blinks during access Refer to 9.2.3 (2) Green ON: 100Base OFF: 10Base Depends on the system’s status Depends on the system’s status

9.1.2 Keyboard unit

ALM PD24IN 12VOUT 5VOUT FUSE2 DC24IN 5VSON

POWER ALM CS1

FUSE1

Switch names are underscored. Fuse names are in Italic. (Fuse model: LM40 by Daito Communication Apparatus Co., Ltd.) [LED functions] Name ALM PD24IN 12VOUT 5VOUT DC24IN 5VSON POWER

Function

Color

In RIO communication Red PD27 power input status Green 12VDC output status Green 5VDC output status Green DIO general purpose power input statusGreen 5VDC output status for DO Green 5VDC supply status for RX322-1 Green

Status Normal OFF ON ON ON ON ON ON

Remedy at error Error ON OFF OFF OFF OFF OFF OFF

Refer to 9.2.3 (6) Refer to 9.2.3 (1) Refer to 9.2.3 (4) Refer to 9.2.3 (4) Refer to 9.2.3 (4) Refer to 9.2.3 (4) Refer to 9.2.3 (4)

9.1.3 Base I/O unit RAL1 24IN

CF33

AIO

CF31

HN353

5VOUT RAL2

SKIP RIO4-4

CF50

CF10

RIO4-3

SV2-4

SV1-4

SV2-3

SV1-3

SV2-2

SV1-2

SV2-1

SV1-1

RIO4-2 FUSE1

RIO2

DCIN

RIO1

RIO4-1

Fuse names are in Italic. [LED functions] Name 24IN 5VOUT RAL1 RAL2

(Fuse model: LM40 by Daito Communication Apparatus Co., Ltd.)

Function

Color

24VDC being supplied Green 5VDC power output status Green RIO1 system in communication Red RIO2 system in communication Red

Status Normal ON ON OFF OFF

Remedy at error Error OFF OFF ON ON

Refer to 9.2.3 (6) Refer to 9.2.3 (6) Refer to 9.2.3 (6) Refer to 9.2.3 (6)

9.2 Troubleshooting 9.2.1 Confirm trouble’s situation Confirm “occurrence time”, “in what state it occurred” and “what trouble occurred”. (1) Occurrence time Time of the trouble occurrence. (2) In what state In what NC mode: -In automatic operation: Program No., sequence No. and program content at the occurrence -In manual operation: What manual operation mode? In what operation sequence? What was done before and after the trouble? -What the display screen showed? -During I/O operation? -What the machine tool was doing? -During tool exchange? -Was control axis hunting? (3) What trouble occurred -What alarm the display’s alarm diagnosis screen is showing? Display the alarm diagnosis screen to confirm the alarm description. -What does the machine ladder’s alarm show? -Is the LCD screen working normal? (4) How frequently the trouble occurs -When the trouble occurred? How frequently? (During other machine’s operation?) If the frequency is extremely low, or if it was while other machine was working, cause can be expected to be the power voltage’s error or noise. So check for the power voltage’s normality (whether it drops instantaneously at other machine’s action), and noise measurement. -In specific mode? -When an electric overhead traveling crane moved? -Occurrence frequency in machining specific workpiece? -Repeatability in the same operation? -The same trouble occurs under different conditions? (Change override, program content, operation sequence, etc…) -In what ambient temperature? (Was there any sudden temperature change? Is the fan at the top of the control unit is working?) -Any connection fault or insulation fault of cables? (Oil or cutting fluid is on the cables?)

9.2.2 When trouble occurs When your system doesn’t work properly, or when trouble occurs during operation, please check for the following points before contacting with your service center. [Trouble example] -Power cannot be turned ON -Power fails during operation -Display doesn’t work -Operation keys don’t work -Hard disc doesn’t work -Machining cannot be carried out

9.2.3 Troubleshooting example (1) Power Power cannot be turned ON Cause Power code is unplugged or not plugged to the end.

Machine is in the door interlock state.

Power plug socket has a problem.

External power supply has a problem.

ON/OFF cable has a short circuit trouble. External power supply’s input voltage is out of specification.

Remedy Check the cables between the NC unit and external power supply, and external power supply and power plug socket, and make sure to plug them to the end. Check for cable breakage. If there is any breakage, replace the cable. If the cabinet door is not fully closed, close it. If door interlock cannot be released even when the door is closed, door interlock circuit is faulty, so repair it. If the plug socket has a switch, make sure to turn it ON. Check if the specified power voltage and frequency are output from the plug. Check if the external power supply alone can be turned ON or not. Note) Depending on the external power supply, power cannot be turned ON without load. Make sure to add some load to check. Disconnect the ON/OFF cable to check if it has a short circuit problem or not. If it does, replace the cable. Check the input voltage if it is within 200 to 480AC +10%, -15%.

While external power supply is ON, NC’s power cannot be turned ON. Cause External power supply’s output is not normal.

Remedy Disconnect the cable between the NC unit and external power supply to check if the external po wer supply’s output is normal or not. Connect the NC unit and external power supply with a cable, and check if the external power supply output is normal or not. Cables from the NC unit to peripheral devices have a short Disconnect cables between the NC and peripheral devices circuit problem. one by one, and check if the power can be turned ON with a cable disconnected. Check if there is any cable that has a short circuit problem. Any of cards that compose the NC has a short circuit problem. Remove removable cards one by one, and check if the power can be turned ON without a card. Check if there is any card that has a short circuit problem. Keyboard unit’s PD24IN (Green) LED turns OFF. Check for FUSE2’s breakage. If there is a breakage, replace the fuse. Control unit’s DCIN (Green） LED turns OFF.

Check for FUSE’s breakage. replace the fuse.

If there is a breakage,

Power fails. Cause Power plug socket has a problem.

Trouble occurs when a peripheral device starts to work.

Remedy Check if voltage fluctuation occurs depending on the time. In addition, check if there is any instantaneous power failure. Check if there is an instantaneous voltage drop when peripheral device starts to work.

(2) Control unit BATALM (Red) LED turns ON. Cause Battery’s voltage installed on the control unit is below 2.7V.

Remedy Refer to 8.6.2 and replace the battery.

PSEMG (Red) turns ON. Cause Remedy Emergency stop switch connected to the EMG connector is ON Release the emergency stop switch (B contact). In (A contact), or the EMG connector is disconnected. addition, check for the EMG connector connection. Trouble occurs when a peripheral device starts to work. Check if there is an instantaneous voltage drop when peripheral device starts to work. WDER (Red) LED turns ON. Cause NC system is not normally working.

Remedy Contact with your service center.

Network communication is enabled. (LINK (Green) LED is OFF.) Cause LAN cable is disconnected.

Remedy Check for LAN cable’s connection.

(3) Display LCD screen doesn’t work. Cause Power is not supplied to the backlight power. (Phenomenon) Inverter PCB’s LED (Red) is OFF. Power is not supplied to the backlight power. (Phenomenon) HN203’s PD24IN (Green) LED is OFF.

HN203 card is broken. (Phenomenon) HN203’s 12VOUT (Green) LED is OFF. However, PD24IN (Green) LED is ON. Power is not supplied to the backlight of the display. Display signals don’t seem to be transmitted. Display signals don’t seem to be transmitted. LCD display, backlight power, HN272 card or PC board is broken.

Remedy Check if the keyboard unit’s INV connector and backlight power supply is connected with a G083 cable or not. Check the F110 between HN203 card and PD27 power. Check for FUSE2’s breakage on HN203 card. is a breakage, replace the fuse. Contact with your service center.

Check if the wiring from the LCD display is properly connected to the backlight power or not. Check the G090 cable between control unit’s LCD connector and HN272 card’s LCD connector. Check the G092 cable between HN272 card’s LVDS connector and LCD connector. Check for the cable connection. If no fault is found, a module may be broken. Contact with your service center.

LCD screen is not bright enough. Cause Remedy As the sunlight is reflecting on the LCD, the screen seems to beBlock the sunlight. dark. LCD backlight’s life is close to the end. Replace the LCD backlight. LCD screen’s synchronization is faulty, or character corruptions occur. Cause PC board in the control unit or HN272 card is broken.

If there

Remedy Contact with your service center.

(4) Operation board Key input operation is invalid. Cause Key input signals aren’t transmitted to the NC. Internal circuit error of HN203 or HN154 card.

Remedy Check if the G050 cable between HN203 and control unit is disconnected or not. Contact with your service center.

Switch input from the machine panel is invalid. Cause Input signals aren’t transmitted to the NC.

Remedy Check if the G050 cable between HN203 and control unit is disconnected or not. Switch input signals from the machine panel aren’t transmitted. Check if the cable between HN203 (J3 connector) and machine panel is disconnected or not. Internal circuit error of HN203 or HN154 card.

Contact with your service center.

LED on the machine panel doesn’t turn ON. Cause LED output signal aren’t transmitted to the machine panel. General purpose power (24VDC) is not supplied.

FUSE1 on the keyboard unit is disconnected. Internal circuit error of HN203 or HN154 card.

Remedy Check if the cable between HN203 (J4 connector) and machine panel is disconnected or not. Check if the cable between HN203 (DC connector) and general purpose power supply is disconnected or not. If there is no disconnection, check the general purpose power supply’s output. Check for FUSE1’s breakage. If there is a breakage, replace the fuse. Contact with your service center.

Pointing device doesn’t work. Cause Its signals aren’t transmitted to the NC.

Remedy Check the G050 cable between HN203 and control unit. In addition, check if the cable between the pointing device and HN203 (MOUSE) is disconnected or not.

Internal circuit error of the pointing device or PC board.


Volume input of the machine panel side is invalid. Cause Its signals aren’t transmitted to the NC. Volume input signals of the machine panel side aren’t transmitted.

Remedy Check if the G050 cable between HN203 and control unit is disconnected or not. Check if the cable between HN203 (VLM connector) and machine panel is disconnected or not.

Internal circuit error of HN203 or HN154 card.


Extension I/O’s input/output is invalid. Cause Its signals aren’t transmitted to the NC. Power is not supplied. (Phenomenon) POWER (Green) LED is OFF.

Remedy Check the connection between RX322-1 and HN203 (CR31 connector). Check the connection between RX322-1 and HN203 (CR31 connector).

Internal circuit error of RX322-1 card.


(5) Hard disc At starting up the system, a message “BOOT UP DISK FAILURE” appears. Cause Hard disc connection connector is disconnected.

Remedy Check if F140 cable for hard disc is disconnected or not.

Other than the above.


(6) Remote I/O ALM (Red) LED on keyboard is ON. Cause Remote I/O communication signal for operation board is not connected, or there is disconnection or connector’s contact failure. Fault of HN203 card or HN154 card.

Remedy Check if the control unit and operation board are connected with a G050 cable. Contact with your service center.

Communication alarm RAL1 (Red) on HN353 card is ON. Cause Remedy Remote I/O communication cable is not connected, or there is Check the remote I/O communication cable (SH41, disconnection or connector’s contact failure. FCUA-R211, F260, F261) connected to the RIO1 connector, or F017 cable. Fault of HN353 card. Contact with your service center. Communication alarm RAL2 (Red) on HN353 card is ON. Cause Remedy Remote I/O communication cable is not connected, or there is Check the remote I/O communication cable (SH41, disconnection or connector’s contact failure. FCUA-R211, F260, F261) connected to the RIO1 connector, or F017 cable. Fault of HN353 card. Contact with your service center. Power system’s LED is OFF. Cause Power isn’t supplied. (24IN LED is OFF.)

Remedy Supply +24V±5% or voltage to the remote I/O unit.

Input power is out of the allowable range, or fault of the internal Check if the input voltage is below +20V or not. If power supply. (5OUT LED is OFF.) supplied normally, contact with your service center.

(7) At the start of the system NC doesn’t startup normally. Cause Remedy HN154 card’s 7 segments NCLD1 and NCLD2 show ［8.8.］. Check if the rotary switches SW1 and SW2 are 0 or not. HN154 card’s 7 segments NCLD2 shows [E] or [F].

CAUTION


Do not apply voltages to the connectors other than voltages indicated in this manual. Failure to observe this could cause the devices to rapture or damage, etc… Incorrect connections could damage the device, so always connect the cable to the designated connector. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect the connection PCBs between each unit while the power is ON.

APPENDIX 1 INSTALLATION DIMENSIONS Appendix 1.1 Control Unit Outline Drawing FCU7-MU502-12

FCU7-MU501/502-32

8

8 6 1

220

105

FCU7-MU5502-43

8 6 1

220

105

Appendix 1.2 Display Unit Outline Drawing FCU7-YZ141/142

Panel cut drawing

FCU7-YZ143 400

150(配線必要スペース) 22

5 8 2

Panel cut drawing

FCU7-YZ192 150(配線必要スペース)

450 22

0 0 4

Panel cut drawing

FCU7-YZ141 ( Figure Installed with Control Unit and HDD Unit) HN272

G090

G092 L0.19M

※LCD-HN272

G083

FCU7-YZ142 ( Figure Installed with Control Unit and HDD Unit)

G092 L0.23M

※LCD-Control Unit

G089


G092 L0.23M ※LCD-Control unit

G089


G494

Appendix 1.3 Keyboard Unit Outline Drawing FCU7-YZ082

Panel cut drawing

FCU7-YZ041

Panel cut drawing

FCU7-YZ091

Panel cut drawing

Appendix 1.4 Side memory I/F unit Outline Drawing (1)FCU7-EP401-1

Terminal FG Please connect it with FG of the NC unit.

FG Screw Please connect it with the earth plate in Cabinet (Operation box).

Panel cut drawing

Appendix 1.5 External Power Supply Unit (PD27) Outline Drawing 65 φ6

AC IN

0 2 2

ON/OFF SW

0 3 2

8 0 2

0 3 2

ON/OFF

FAN ALARM POWER DC OUT

3 R 2 -

6

6 30

170

Appendix 1.6 Base I/O Unit (HN353) Outline Drawing. 200 5

5 90

5

5

90

4 Φ 4

5

5 0 1

5

AIO

CF33

CF31

SKIP

0 6 1

0 4 1

RIO4-4 RIO4-3

RIO4-2

5

SV2-4

SV1-4

SV2-3

SV1-3

SV2-2

SV1-2

SV2-1

SV1-1

0 6 1

RIO1

RIO4-1

5

CF10

RIO2

DCIN

5

CF50

90

90

5

5 5

5 200

0 2

Appendix 1.7 Remote I/O Unit Outline Drawing Top n e o c i t n 0 a t a a 0 e i p w 1 H s o s l l i d a

135

8 6 1

6

40

, n e o c i t n a a p w 0 i o 5 s l 1 i s l a d g t i a n r e i H W

70 Wiring allowance

Bottom Installation hole 5 3 1

2 - M5 - 0.8 screw 6

6 5 1

6

34

6

Appendix 1.8 Card-sized I/O Outline Drawing Use th e card corner hold holder er for fixing the card -siz ed I/O. [ Card corner holder ]

8

10

6.2

Type： Type ：KGCH-20-0

15

1.8

6.5

R ecommen ecommended ded maker ： maker ：Kitakawwa Kogyo

5

0 2 5 . 1

5 . 3

5 . 6

5.4 5.4

1 . 0 0 + -

5 . 5

7.1

+0.1 -0

5.5

+0.1 -0

7.7

7

8 0 . R

3 9 2 . 0 0 + -

6 8

5.25

55 15 3×15=45

Appendix 1.9 USB I/F Connector card (HN260) Outline Drawing

Appendix 1.10 "F" Installation Plate Outline Drawing 5.5

5.5

65 47.1±0.2 42.6±0.2

5 2. R 2

Square

2 . 0 ± 2 1

5

7 5 1. R 2 -

hole

4 2 2 1

38

76 1.6mm plate pla te thicknes t hickness s

Appendix 1.11 Hard Disk Drive Unit Outline Drawing Type : FCU7－HD001/101

The flat cable (F140) is attached.

Appendix 1.12 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline Drawing 68 56

Detector(1024 P/rev）

Caution plate

9 5 0 2 0 . 0 . 0 - 0 -

8 6 Ø

6 5 8 6

0 5 Ø

20

Encoder s ide: 97F3102E20-29P(DDK) 2 (or equivalent ) Cable side: MS3106A20-29S 5

19. 5

4 - Ø5.4 hole

28 3

102

33

135 1 1 . 0 0 -

B

3 . 4 1 Ø

-0.012

2

5 -0.042 6 7 0 1 0 . 0 . 0 - 0 -

5 1 Ø

1.15 +0.14 0

B

26

A B C D E F G H J

6 1 Ø

9 5 0 2 0 0 . . 0 0 - -

1 . 0 + 0

0 5 Ø

3

1.15 +0.14 0

Cross-section B-B

1chA 2chZ 3chB Case grounding

+5V

K L M N P R S T

0V

1chA 2chZ 3chB

The effective depth of key way is 21mm

2

Enlarge view of key

Appendix 1.13 Synchronous Feed Encoder (OSE-1024-3-15) Outline Drawing 2

3 +0.1 0

1.15

+0.14 0

1.15

+0.14 0

20

B

2 2 1 4 0 . 0 . 0 - 0 -

5

6 7 0 1 0 . 0 . 0 - 0 -

Cross-section B-B

6 g 5 1 Ø

1 1 . 0 0 -

3 . 4 1 Ø

6 1 Ø

A

A

Cross-section A -A

B

Ø60±0.1 9 5 0 2 0 . 0 . 0 0 -

5 . 0 ± 8 6 Ø

6 g 0 5 Ø

4 - M3 screw depth 6 Enclosed four screws(M3 -12): cross-recessed pan head screw

6 g 5 1 Ø

19.5

28 8 38±0.5

97±1

Encoder side: 97F3102E20-29P(DDK) (or equivalent)

Key position of the Connector

Appendix 1.14 Grounding Plate and Clamp Fitting Outline Drawing The shield wire generally only needs to be grounded to the connector's case frame. However, the effect can be improved by directly grounding to the grounding plate as shown on the right. Install the grounding plate near each unit. Peel part of the cable sheath as shown on the right to expose the shield sheath. Press that section against the grounding plate with the clamp fitting. Note that if the cable is thin, several can be clamped together. Install the grounding plate directly onto the cabinet or connect a grounding wire so that sufficient frame grounding is achieved. If the AERSBAN-*SET, containing the grounding plate and clamp fitting, is required, please contact Mitsubishi.

Outline drawing Grounding plate

Cla mp fitting 17.5

2-Ø5 hole Installation hole

0 3

MAX L 3 . 0 ± B

C

A

2 . 0 0 -

3 . 0 0 +

4 2

6

4 2

5 3

3 7

Note 1

6

M4screw

22 35

1 1

Note 1) Screw hole for wiring to cabinet's grounding plate Note 2) The grounding plate thickness is 1.6mm A 100 70

Earth plate-D SET Earth plate-E SET

Clamp fitting A Clamp fitting B

L 70 45

10

B 86 56

C 30 －

Enclosed fitting Two clamp fittings A One clamp fitting B

Appendix 1.15 CardBus I/F card (HN532) Outline Drawing

5 1 1

7 9

4

150 165 183.5

※Fixes with HN154 with M3 screws (4 screws).

APPENDIX 2 CABLE DRAWING Cable list Appendix

Cable name

Usage

Maximum

number

length

Appendix2.1

F010

IO interface

20m

Appendix2.2

F012

IO interface

20m

Appendix2.3

F020

Manual pulse generator : 1ch

50m

Appendix2.3

F021


50m

Appendix2.3

F022


50m

Appendix2.4

G035

RS232C : 1ch

15m

Appendix2.4

G036

RS232C : 2ch

15m

Appendix2.5

F070

+24V input

30m

Appendix2.6

F110

+24V input, Power off detection

15m

Appendix2.7

F120

Emergency stop

30m

Appendix2.8

F140

Hard disk drive

0.5m

Appendix2.9

F260

Remote I/O communication

※50m

Remote I/O communication

※50m

Remote I/O +24V input

#30m

Remote I/O +24V input

#30m

Appendix2.10 Appendix2.11 Appendix2.12

Remark

F261 F270 F271

Appendix2.13

FCUA-R211

Remote I/O

※50m

Appendix2.14

G170

ON/OFF switch

15m

Appendix2.15

G171

PD27 ON/OFF

20m

Appendix2.16

G380

Optical servo communication

20m

Appendix2.17

R301

DI/DO

50m

Appendix2.18

SH21

Servo Drive Unit

※30m

Appendix2.19

SH41

Use for connector PCB of the card-sized I/O Use for connector PCB of the card-sized I/O Use for connector PCB of the card-sized I/O Use for connector PCB of the card-sized I/O

Use for short length

※1m

connection between units in a same cabinet

(Note1) ※ sign of the maximum line length column:

Max. length L1

Total length = L1 + L2

≦

L2

Maximum length F010

NC unit

F012

‘(Note2) # sign of the maximum line length column: Total length = L3 + L4 ≦

Maximum length

Base I/O unit +24VDC

F070 L3

Sign in cable drawing 1. 2. 3.

: Twist pair cable : Shield :Clamping of shield to earth

SH21

Servo drive unit

FCUA-R211(SH41)

Remote I/O unit

+24VDC

Appendix 2.1 Cable F010 Type name : F010

Usage :I/O interface Connector name : CF10

Connector name : CF10

NC unit

CF10 Plug Shell R/M

：10150-6000EL ：10350-3210-000 ：3M

HN353

CF10

CF10

TXRX1 TXRX1*

1 26

1 26

TXRX1 TXRX1*

TXRX2 TXRX2*

2 27

2 27

TXRX2 TXRX2*

0V 0V

3 28

3 28

0V 0V

SKIP1 SKIP1*

4 29

4 29

SKIP1 SKIP1*

SKIP2 SKIP2*

5 30

5 30

SKIP2 SKIP2*

SKIP3 SKIP3*

6 31

6 31

SKIP3 SKIP3*

SKIP4 SKIP4*

7 32

7 32

SKIP4 SKIP4*

SKIP5 SKIP5*

8 33

8 33

SKIP5 SKIP5*

SKIP6 SKIP6*

9 34

9 34

SKIP6 SKIP6*

SKIP7 SKIP7*

10 35

10 35

SKIP7 SKIP7*

SKIP8 SKIP8*

11 36

11 36

SKIP8 SKIP8*

0V 0V

12 37

12 37

0V 0V

ENC1A ENC1A*

13 38

13 38

ENC1A ENC1A*

ENC1B ENC1B*

14 39

14 39

ENC1B ENC1B*

ENC1Z ENC1Z*

15 40

15 40

ENC1Z ENC1Z*

0V 0V

16 41

16 41

0V 0V

NC NC

17 42

17 42

NC NC

NC NC

18 43

18 43

NC NC

NC NC

19 44

19 44

NC NC

NC NC

20 45

20 45

NC NC

0V 0V

21 46

21 46

0V 0V

SVTXD1 SVTXD1*

22 47

22 47

SVTXD1 SVTXD1*

SVALM1 SVALM1*

23 48

23 48

SVALM1 SVALM1*

SVRXD1 SVRXD1*

24 49

24 49

SVRXD1 SVRXD1*

SVEMG1 SVEMG1*

25 50

25 50

SVEMG1 SVEMG1*

FG

FG

Wire material R/M

：UL20276 AWG28×25P ：Toyokuni Densen

(Note) Fold the wire material shield over the jacket, and wrap copper foil tape over it. Clamp with the connector case GND plate.

CF10 Plug Shell R/M

：10150-6000EL ：10350-3210-000 ：3M


Usage :I/O Interface Connector name : CF50/CF55

Connector name : CF50/CF55

Control unit

[CF50] [CF55] Plug :10120-6000EL Shell :10320-3210-000 R/M :3M

HN353/HR021

CF55

CF55

0V 0V

1 11

1 11

0V 0V

SVTXD4 SVTXD4*

2 12

2 12

SVTXD4 SVTXD4*

SVALM4 SVALM4*

3 13

3 13

SVALM4 SVALM4*

SVRXD4 SVRXD4*

4 14

4 14

SVRXD4 SVRXD4*

0V 0V

5 15

5 15

0V 0V

RTS 5 RTS5*

6 16

6 16

RTS 5 RTS5*

SVEMG4 SVEMG4*

7 17

7 17

SVEMG4 SVEMG4*

TXRX 5 TXRX5*

8 18

8 18

TXRX 5 TXRX 5*

RTS 6 RTS6*

9 19

9 19

RTS 6 RTS6*

TXRX 6 TXRX6*

10 20

10 20

TXRX 6 TXRX 6*

FG

FG

Wire material R/M

[CF50] [CF55] Plug :10120-6000EL Shell :10320-3210-000 R/M :3M

:UL20276 AWG28×10P :Toyokuni Densen

"R/M" means "Recommended Manufacturer"


Appendix 2.3 Cable F020/021/022 Type name : F020/021/022 Cable name

1ch

2ch

F020 cable

O

F021 cable

O

O

F022 cable

O

O

Usage : Manual pulse generator 3ch

Connector name :MPG

O

Note "O" indicates channels which are used. [MPG] Connector Contact Case R/M

:CDA-15P :CD-PC-111 :HDA-CTH :Hirose


MPG 1HA 1HB

1 2

+12V 0V

10 9

2HA 2HB

3 4

+12V 0V

12 11

3HA 3HB

5 6

+12V 0V

14 13

2ch

3ch

Wire material :B-22(19)U×2SJ-1×9 R/M :Sumitomo Denko FG


1ch

Crimp terminal :V1.25-3 R/M :Japan Solderless

Appendix 2.4 Cable G035/036 Type name : G035/036

Cable name

CH1

G035

○

G036

○

Usage : RS-232C

CH2

Connector name ：SIONC/ SIOPC

Connector name ：CH1

○

Notes 1. "○" indicates the channel to be used.

Connector name ：CH2

Refer to the Appendix 1 "F installation plate".

2. The signal names given in parentheses are equivalent to SIOPC

SIONC/SIOPC

3. The wire material given in parentheses indicates the SIONC cable wire material.

CH1

SD1(SD3) RD1(RD3)

12 2

2 3

RS1(RS3) CS1(CS3)

13 3

4 5

DR1(DR3) ER1(ER3)

14 4

6 20

CD3 RI3

16 6

8 9

1

7

[SIONC] [SIOPC] Connector ： 10120-3000VE Case ： 10320-52F0-008 R/M ：3M

0V

[CH1] [CH2] Connector ：CDB-25S Contac t ：CD-SC-111 Lock nut ：HD-LNA R/M ：Hirose

CH2

(Note) Fold the wire material shield over the jacket, and wrap copper foil tape over it. Clamp with theconnector case GND plate.

SD2(SD4) RD2(RD4)

17 7

2 3

RS2(RS4) CS2(CS4)

18 8

4 5

DR2(DR4) ER2(ER4)

19 9

6 20

CD4 RI4

20 10

8 9

0V

11

7

W i re m ate ri al FG

R/M

： UL1061-2464 A WG24×6P (UL1061-2464 AWG24 × 12P) ：OKI DENSEN


Usage : Base I/O unit, Remote I/O unit

+24V power

Connector name : DCIN (Base I/O unit, Remote I/O unit, Keyboard unit)

3 2

+24V power

1 Y

[DCIN] Connector Con tact R/M

DCIN :2-178288-3 :1-1752 18-5 :AMP

+24V 0V FG

1 2 3

+24V 0V

Wire materia l R/M "R/M" means "Recommended Manufacturer"

:B-18(19)U×2J-1×9 :Sumitomo Denko



Usage : +24V input, Power off ditection Connector name : DCIN Connector name : DCOUT

Y 1 2 3

Connector name : CF01

[DCOUT] Connector Contact R/M

:3-178127-6 :1-175218-5 (AWG16) :1-175217-5 (AWG22) :AMP

DCOUT

DCIN

1B 2B 3B

1 2 3

+24V 0V FG

AWG16

+24V 0V FG

CF01 AWG22 AC FA IL 0V

1A 2A 3A

2 1

Wire material R/M

A CFA IL 0V

[DCIN] Connector Contact R/M

:2-178288-3 :1-175218-5 :AMP

[CF01] Connector Contact R/ M

:51030-0230 :50084-8160 :Molex

:UL2464 2× 22AWG+2×16AWG SS-95138 :Bando Densen



Usage : Emergency stop Connector name : EMG

[EMG] Connector :51030-0330 Conta ct :50 084-81 60 R/M :Molex

EMG FG EMG IN CO M

1 2 3

B22-9 EMG IN CO M

Wire material R/M "R/M" means "Recommended Manufacturer"

:B-18(19)U×2SJ-1×9 :Sumitomo Denko

Crimp termin al :V1.25-3 R/M :Japan Solderless


Usage :Hard disk drive Red wire

Insert the pr otector pin into the pin assign No .3A.

Connector n ame : HDD

HDD

Control unit

Hard disk

Connector :89361-150 R/M :BERG

1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A 10B 11A 11B 12A 12B 13A 13B 14A 14B 15A 15B 16A 16B 17A 17B 18A 18B 19A 19B 20A 20B 21A 21B 22A 22B 23A 23B 24A 24B 25A 25B

HDD 1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A 10B 11A 11B 12A 12B 13A 13B 14A 14B 15A 15B 16A 16B 17A 17B 18A 18B 19A 19B 20A 20B 21A 21B 22A 22B

Wire material :UL2651 AWG28 "R/M" means "Recommended Manufacturer"

[HDD] Connector :FCN-727B044-G/LM-D R/M :Fujitsu


Usage : Usage : Remote I/O,

Connector name : RIO1, RIO2, RIO4-1~4-4

Communication

3 2 1 X

If connecting two or more connector PCBs for card-sized I/O. If connecting one connector PCB for card-sized I/O. RIO1, RIO2, RIO4-1~4-4 Connector :1-178288-3 Contact :1-175218-2 R/M :AMP

TxRx1 TxRx1* 0V

1A 2A 3A

FG

Wire maretial R/M

RIO IN 3 4 2

TxRx1 TxRx1* 0V

RIO FG

:MVVS 3C×0.5SQ (MIC 3C×0.5SQ) :Takeuchi Densen

1

FG

Connector Contact R/M

:5557-04R :5556GSL :Molex


:LR-01F :SLM-61T-2.0 :Japan Solderless


FG



Usage : Usage : Remote I/O,

Communication

Connector name : (RIO OUT)

Connector name : (RIO IN) If connected connector PCB for card-sized I/O is not last channel . If connected connector PCB for card-sized I/O is last channel . (RIO OUT)

Connector :5557-04R Contact :555 6GSL R/M :Molex

TxRx1 TxRx1* 0V

Connector :LP-01 Contact :SLF-61T-2.0 R/M :Japan Solderless Wir e maretial R/M

(RIO IN)

3 4 2

3 4 2

(RIO FG)

(RIO FG)

FG

1

:MVVS 3C×0.5SQ (MIC 3C×0.5SQ) :Takeuchi Densen


1

TxRx1 TxRx1* 0V

FG

FG


:5557-04R :5556GSL :Molex





Usage :

3

Connector name : DCIN

2 1 Y

If connecting two or more connector PCBs for card-sized I/O. If connecting one connector PCB for card-sized I/O. [DCIN] Connector :2-178288-3 Contact :1-175218-5 R/M :AMP

+24V 0V FG

DCIN

DC24V

1 2 3

1 2

+24V 0V

(RIO FG) Wire maretial R/M


1

FG


:5557-02R :5556GSL :Molex




FG



Usage :

Connector name : DC24 If connected connector PCB for card-sized I/O is not last channel . If connected connector PCB for card-sized I/O is last channel . Connector :5557-02R Contact :5556GSL R/M :Molex

DC24V

DC24V

1 2

1 2

(RIO FG)

(RIO FG)

+24V 0V

Connector :LP-01 Contact :SLF-61T-2.0 R/M :Japan Solderless

FG

1

Wire maretial R/M "R/M" means "Recommended Manufacturer"

1


+24V 0V

FG

FG


:5557-02R :5556GSL :Molex




Appendix 2.13 Cable FCUA-R211 Type name : FCUA-R211

Usage : Remote I/O,

Communication

Connector name : RIO1,RIO2,RIO4(F CUA-R211)

Connector name : (FCUA-R211) X 1 2 3

RIO1,RIO2,RIO4(FCUA-R211) Connector C ontact R/M

:1-178288-3 :1- 175218- 2 :AMP

TXRX TXRX* 0V

(FCUA-R211)

1 2 3

1 2 3

FG


TXRX TXRX* 0V

:1-178288-3 : 1- 175218- 2 :AMP

FG

Wire material R/M

:MVVS 3C× 0.5SQ (MIC 3C ×0.5SQ) :Takeuchi Densen

Notes 1 . Equivalent of SH 41 with shield . 2 . Protect both side of cable by an isolated bush . 3 . This cable can be used for RIO 1, RI O2 and RIO4. "R/M" means "Recommended Manufacturer"

Appendix 2.14 Cable G170 Type name : G170

Usage : ON/OFF switch Connector name：ON/OFF LGON

ON OFF LGOFF

ON/OFF [ON/OFF] Connector Contact R/M

LGON

：51030-0430 ：50084-8160 ：日本ﾓﾚｯｸｽ

ON OFF LGOFF

1 2 3 4

#110

Wire material R/M

：DPVVSB 4P×0.2SQ ：BANDO DENSEN


Usage : PD27 ON/OFF Connector name：ON/OFF

Connector name：CF24 X 1 2 3 4 5

[ON/OFF] Connector Contact R/M

：51030-0530 ：50084-8160 ：Molex

ON/OFF

CF24

NC

1

1

NC

P-OFF 0V

2 3

2 3

P-OFF 0V

0V P-ON

4 5

4 5

0V P-ON

Wire material ：DPVVSB 6P×0.2SQR/M ：BANDO DENSEN

[CF24] Connector Cont act R/M

：1-178288-5 ：1- 175217 -5 ：


Usage : Optical communication Connector name : OPT

[OPT] Connector : 1123445-1 (JIS-F07)

Connector name : OPT

OPT

OPT

1

2

2

1

Wire material R/M

[OPT] Connector : 1123445-1 (JIS-F07)

: PCK202HPXTN : OKI DENSEN

Appendix 2.17 Cable R301 Type name : R301

Usage : DI/DO

Connector name : DI-L/DO-L, DI-R/D O-R CF31, CF32, CF33, CF34

Connector R/M

:7940-6500SC :3M

Connector :7940-6500SC Relief :3448-7940 R/M :3M

Wire marerial R/M "R/M" means "Recommended Manufacturer"

:B40-S :Oki Densen

Appendix 2.18 Cable SH21 Type name : SH21

Usage : Servo drive unit

Appendix 2.19 Cable SH41 Type name : SH41

Usage : Remote I/O Communication

APPENDIX 3 EMC INSTALLATION GUIDELINES This section is an excerpt of the "EMC Installation Guidelines BNP-B2230". Refer to the "EMC Installation Guidelines [BNP-B8582-45]" for details on the drive section (servo drive unit/spindle drive unit).

Appendix 3.1 Introduction EMC Instructions became mandatory as of January 1, 1996. The subject products must have a CE mark attached indicating that the product complies with the Instructions. As the NC unit is a component designed to control machine tools, it is believed that it is not a direct EMC Instruction subject. However, we would like to introduce the following measure plans to back up EMC Instruction compliance of the machine tool as the NC unit is a major component of the machine tools. (1) Methods of installation in control/operation panel (2) Methods of wiring cables to outside of panel (3) Introduction of members for measures Mitsubishi is carrying out tests to confirm the compliance to the EMC Instructions under the environment described in this manual. However, the level of the noise will differ according to the equipment type and layout, control panel structure and wiring lead-in, etc. Thus, we ask that the final noise level be confirmed by the machine manufacturer.

Appendix 3.2 EMC Instruction The EMC Instructions largely regulate the following two items. - Emission: Capacity to prevent output of obstructive noise that adversely affects external devices. - Immunity: Capacity to not malfunction due to obstructive noise from external source. The details of each level are classified table below. It is assumed that the Standards and test details required for a machine tool are the same as these. Class Name Details EMC Standard Radiated noise Emission Conductive noise

accumulated in human body

IEC61000-4-2

Example) Simulation of immunity from digital wireless

IEC61000-4-3

telephones Example) Regulation of withstand level of noise from relay or

IEC61000-4-4

live wire being inserted or removed Example) Regulation of withstand level of noise flowed from

EN61000-6-2

power supply wires, etc.

EN61800-3

Power supply

Example) Regulation of electromagnetic noise of 50/60Hz

frequency field

power supply frequency

Power supply dip (fluctuation) Surge

(CLASS: A)

supply line Example) Regulation of withstand level of static electricity

Conductive immunity

EN55011

Restriction of electromagnetic noise discharged from power

electrical discharge

Burst immunity

EN61000-6-4 EN61800-3

Static electricity

Radiation immunity

Immunity

Restriction of electromagnetic noise radiated through the air

Example) Regulation of power voltage drop with stand level Example) Regulation of withstand level of noise caused by lightning

Appendix 3.3 EMC Measures The main items relating to EMC measures include the following. (1) Store the device in an electrically sealed metal panel. (2) Ground all conductors that are floating electrically. Decrease the impedance. (3) Increase the distance between the power cable and signal wire. (4) Shield the cables wired outside of the panel. (5) Install a noise filter. Take care to the following items to suppress the noise radiated outside of the panel. (1) Accurately ground the devices. (2) Use shielded cables. (3) Increase the electrical seal of the panel. Reduce the gaps and holes.

IEC61000-4-6 IEC61000-4-8 IEC61000-4-11 IEC61000-4-5

Appendix 3.4 Panel Structure The design of the panel is a very important factor for the EMC measures, so take the following measures into consideration.

Appendix 3.4.1 Measures for Control Panel (1) Use metal for all members configuring the panel. (2) When joining the top plate and side plates, etc., treat the welded or contacting sections so that the Joining clearance: approx. 20cm impedance is reduced, and then fix with screws.(Fig. A3-1) (3) Note that if the plate warps due to the screw fixing, etc., by that creating a clearance, noise could leak from that place. (4) Plate (nickel, tin) the metal plate surface at the (Conductive sponge) grounding plate, and connect the connections with a low impedance. (5) If there is a large opening, such as ventilation holes, make sure to close the hole.(Fig. A3-1)

Joining clearance: approx. 20cm Painting mask

Mesh cover Control panel

(Note) Using screws to fix the plates that have been painted is the same as an insulated state. Peel the paint and fix the screws.

(Conductive sponge)

Opening

Appendix 3.4.2 Measures for Door (1) Use metal for all members configuring the door. (2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a structure with a large contact area as shown below. (Fig. A3-3) (3) The EMI gasket or conductive packing must contact a uniform and correct position of the metal surface. a) Using gasket

b) Enlarg e conta ct area Control panel

Door Door

Contact area

Control panel

EMI gasket

Cross section

(Note 1) When not using a gasket, ground the control panel grounding with a grounding wire to lower the door's impedance. (Note 2) Using screws to fix the plates that have been painted (attachment of packing) is the same as an insulated state. Peel the paint and fix the screws.

Appendix 3.4.3 Measures for Power Supply (1) Shield the power supply section and insert a filter to prevent the noise from flowing in or out. Selection of the noise filter capacity will differ according to the drive amplifier and devices being used. Devices

Devices

Radiation noise Radiation noise Conductive noise

NF Noise filter

Leak

AC input Conductive noise

Shield plate NF

AC input

Noise filter

(Note 1) The conductive noise can be reduced just by inserting a noise filter, but the radiated noise will leak out. (Note 2) The conductive and radiated noise can both be reduced by adding a shield plate to the noise filter

Appendix 3.5 Measures for Wiring in Panel Cables act as antennas to propagate unnecessary noise, and thus must be appropriately shielded and treated. The following measures must be sufficiently considered for the cables (SH21 / F010 / F012/FCUA-R211 / Ethernet ) that carry out high-speed communication.

Appendix 3.5.1 Precautions for Wiring in Panel (1) If the cables are led unnecessary in the panel, they will be contaminated by noise. Thus, keep the device layout and wiring length as short as possible. (Fig. A3-5)

Devices

(2) Always connect the grounding wire to the FG terminal indicated on the device. (3) Keep the distance between the power cable and detector cable to the drive section motor as far apart as possible when wiring.

Radiation noise

(4) Do not lead the power wire around the panel without using a filter. (Fig. A3-6)

Leak

Conductive noise

Shield plate NF Noise filter

AC input

Appendix 3.5.2 Shield Treatment of Cables Use shielded cables for the cables wired outside the panel. Use a shield clamp (refer to section 3.6.1) within 10cm of the lead-out port from the panel. (1) I/O interface cable [F010 / F012 cable] Shield clamp Operation panel

Control panel

NC unit

Base I/O unit F010 cable

• Always use the shield clamp on both ends of the connected units. • The shield clamp is not required if the control unit and base I/O unit are wired in the same panel.

(2) DC power supply cable [F110/070/FCUA-R220 cable] Control panel

Operation panel Display unit Keyboard unit

Shield clamp F110,F070 cable or FCUA-R220 cable

PD27 General-purpose stabilized power supply

-

Ferrite core

-

Use a shield clamp within 10cm from the panel's inlet/outlet. Install a ferrite core on both ends of the connected units. Always install a ferrite core (refer to section 3.6.2) on the general-purpose stabilized power supply. The ferrite core may not be required depending on the selected power supply. Install a ferrite core in the input side of the PD27.

(3) Remote I/O cable [FCUA-R211 cable] Control panel

Shield clamp

Base I/O unit

Control panel Remote I/O unit

F CUA-R211 cable

Ferrite core

-

-

Use a shield clamp within 10cm from the panel's inlet/outlet. Install a ferrite core on both ends of the connected units. The shield clamp is not required if the control unit and base I/O unit are wired in the same panel.

(4) Servo communication cable [SH21/FCUA-R000 cable] Control panel

Shield clamp

Base I/O unit

Control panel Drive unit

SH21 cable

Use a shield clamp within 10cm from the panel's inlet/outlet. Install a ferrite core on both ends of the connected units. The shield clamp is not required if the base I/O unit and drive section unit are wired in the same panel.

-

Drive unit

FCUA-R000 cable

Ferrite core

(5) Ethernet cable Operation panel

Shield clamp

Control unit

Control panel unit

Ethernet cable

Ferrite core

-

-

Use a shield clamp within 10cm from the panel's inlet/outlet. Install a ferrite core on both ends of the connected units. The shield cable and the ferrite core might be unnecessary according to peripherals.

Appendix 3.6 Parts for EMC Measures Appendix 3.6.1 Shield Clamp Fitting The ground can be directly connected to the grounding plate to increase the effect. (Fig. A3-11) Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding plate with the clamp fitting. If the cables are thin, several can be bundled and clamped together. To provide sufficient frame grounding, install the grounding plate directly on the cabinet or connect with a grounding wire.

Grounding plate

Clamp fitting

17.5

2-5 hole Installation hole

0 3

3 . 0

C A



B

MAX

L

10

2 . 0 0

4 2 5 3

3 6

3 . 0 0 +

4 2

7

Note 1) M4 screw

6

22 35

1 1

A

B

C

Enclosed fittings

L

AERSBAN-DSET 100

86

30

Two clamp fittings A

Clamp fitting A

70

AERSBAN-ESET 70

56

－

One clamp fitting B

Clamp fitting B

45

Appendix 3.6.2 Ferrite Core The ferrite core is mounted integrally with the plastic case. This can be installed with one touch without cutting the interface cable or power supply cable. This ferrite core is effective against common mode noise, allowing measures against noise without affecting the quality of the signal.

Recommended ferrite core : ZCAT series (Manufacturer : TDK) Unit : mm Part name

A

B

øC

øD

E

Applicable cable outer

Weight（g）

diameter ZCAT1518-0730-M(-BK)*1

22±1

18±1

7±1

15±1

–

7max.

6

ZCAT1518-0730(BK)*2

22±1

18±1

7±1

15±1

–

7max.

6

ZCAT2017-0930-M(-BK)

21±1

17±1

9±1

20±1

–

9max.

11

ZCAT2032-0930-M(-BK)*1

36±1

32±1

9±1

19.5±1

–

9max.

22

ZCAT2032-0930(-BK)*2

36±1

32±1

9±1

19.5±1

–

9max.

22

ZCAT2132-1130-M(-BK)*1

36±1

32±1

11±1

20.5±1

–

11max.

22

ZCAT2132-1130(-BK)*2

36±1

32±1

11±1

20.5±1

–

11max.

22

ZCAT3035-1330-M(-BK)*1

39±1

34±1

13±1

30±1

–

13max.

63

ZCAT3035-1330(-BK)*2

39±1

34±1

13±1

30±1

–

13max.

63

ZCAT1525-0430AP-M(-BK)

25±1

20±1

4±1

15±1

11.5±1

2.5 to 4(USB)

7

ZCAT1325-0530A-M(-BK)*1

25±1

20±1

5±1

12.8±1

11.2±1

3 to 5(USB)

7

ZCAT1325-0530A(-BK)

25±1

20±1

5±1

12.8±1

11.2±1

3 to 5(USB)

7

ZCAT1730-0730A-M(-BK)

30±1

23±1

7±1

16.5±1

15±1

4 to 7(USB/IEEE1394)

12

ZCAT2035-0930A-M(-BK)*1

35±1

28±1

9±1

19.5±1

17.4±1

6 to 9

22

ZCAT2035-0930A(-BK)

35±1

28±1

9±1

19.5±1

17.4±1

6 to 9

22

ZCAT2235-1030A-M(-BK)

35±1

28±1

10±1

21.5±1

20±1

8 to 10

27

ZCAT2436-1330A-M(-BK)

36±1

29±1

13±1

23.5±1

22±1

10 to 13

29

ZCAT2017-0930B-M(-BK)

21±1

17±1

9±1

20±1

28.5±1

9max.

12

ZCAT2749-0430C-M(-BK)

49±1

27±1

4.5±1

19.5±1

–

4.5max.

26

ZCAT4625-3430D(-BK)

45.5±1

24.5±1

34±1

12±1

–

For 26 wires flat cable

32

ZCAT4625-3430DT(-BK)*3

45.5±1

24.5±1

34±1

13±1

–


32

ZCAT6819-5230D(-BK)

67.5±1

18.5±1

52±1

16±1

–


58

ZCAT6819-5230DT(-BK)*3

67.5±1

18.5±1

52±1

17±1

–


58

*1 The M stamp is attached. *2 A fixing band is attached at shipment. *3 Double side tape type. (Double side tape is attached at shipment) • ZCAT-B type: Cabinet fixing type installation hole ø4.8 to ø4.9mm, plate thickness 0.5 to 2mm. • ZCAT-AP,ZCAT-C type: Structure that prevents easy opening after case is closed.

Appendix 3.6.3 Surge Absorber (1) Surge absorber Make sure that surge does not directly enter the AC line of the general-purpose stabilized power supply (prepared by user) supplied to the control unit and DIO. The following product or equivalent is recommended for the surge absorber. Refer to the manufacturer's catalog for details characteristics, outline and connection methods of the surge absorber. Part name: RAV-781BYZ-2 Manufacturer: Okaya Denki Sangyo Circuit voltage 50/60Hz Vrms

Max.

Clamp voltage

tolerable circuit

V±10%

voltage

250V 3Ø

300V

Surge

Surge discharge

resistance

start voltage

8/20μs

1.2/50μs

783V

2500A

Outline drawing

Static capacity

20kV

75pF

Operating temperature -20 ~ +70°C

Circuit drawing 1

±

( 1) Bl ac k

1 1

(2) B lac k

( 3) B la ck

1

±

5 . 5

1

±

5 . 8 2

UL-1015 AWG16

0 0 3

±

0 0 2

5 . 0

1

±

±

5 . 4

8 2

41 ±1 Unit: mm

Part name: RAV-781BXZ-4 Manufacturer: Okaya Denki Sangyo Circuit voltage 50/60Hz Vrms

Max. tolerable circuit voltage

250V 3Ø

Clamp voltage V±10%

300V

700V

Surge

Surge discharge

resistance

start voltage

8/20μs

1.2/50μs 2500A

2kV

1

±

1 1

( 1) B la ck

( 2) B la ck

1

±

5 . 5

1

±

5 . 8 2

UL-1015 AWG16 0 0 3

±

0 0 2

1

±

8 2

5 . 0

±

5 . 4

41±1

Unit: mm

Static capacity

(3) Black

75pF

Green

Operating temperature -20 ~ +70°C

(2) Surge absorber installation method Transformer

Circuit breaker NC control section

Other device (power supply for panel, etc.)

From suppl power y

Earth leakage breaker for panel

Control panel (relay panel, etc.)

Circuit breaker

Input 200/ 230VA C

Reactor

MC

NC control section

Ａ

Ｂ Other device (power supply for panel, etc.)

Circuit protector

Surge absorber (1)

Surge absorber (2)

C

Grounding Grounding plate

Surge absorber installation method

Precautions (1) Thick wires will enhance the lighting surge absorption effect, so keep the wire as short as possible. 2 Wire material: Wire diameter 2mm or more Wire length : Connection length (A) to surge absorber (1) : 2m or less. Connection length (B) to surge absorber (2) : 2m or less. Connection length (C) to grounding plate (2) : 2m or less. (2) When carrying out a withstand voltage test, while applying an overvoltage on the power supply line, remove surge absorbers (2) as the surge absorber will function with the applied voltage. (3) A short-circuit accident will occur if a surge exceeding the tolerance is applied on the surge absorber. Thus, always insert a circuit protector to protect the power supply line. The current does not flow constantly to surge absorbers (1) and (2), so the circuit protector can also be used for the other devices.

Appendix 3.6.4 Selection of Stabilized Power Supply Consider the following characteristics when selecting the stabilized power supply. Use a power supply that complies with CE Marking or that follows the safety standards given below. Stabilized power supply selection items Item Specification Conditions Output Voltage fluctuation ±5% ±5% or less of 24Vdc output Ripple noise Maximum 120mV ±5% or less of 24Vdc output Spike noise maximum 500mV Output current Refer to the connection manual Output holding time Minimum 20ms Instantaneous off time Standards - Safety Standards - Noise Terminal Voltage - High Harmonics Current Restrictions

: UL1950, CSA C22.2 No. 234 approved, IEC950 compliant : FCC Class A, VCCI-1 Class : IEC61000-3-2

APPENDIX 4 INSTRUCTIONS FOR COMPLIANCE WITH UL/C-UL STANDARD To comply with the UL/c-UL standard, strictly follow the following. (1) Selection of external 24VDC power supply unit Our NC unit complies with the UL standard as long as the external power supply units (24VDC) for each unit are certified from UL. Make sure to use the UL-certified power supply units for each unit. (2) Ambient temperature around the unit Our NC unit complies with the UL standard as long as it is used in the temperature under the maximum ambient temperature described in 3.1 General Specification in this document. Make sure to design your machine so that the maximum ambient temperature of each unit won’t exceed the temperature described in 3.1 General Specification.

Revision History Date of revision Dec.2006 Jun.2007

Manual No. A B

Dec.2008

C

Sep.2010

D

Revision details First edition created. ・2.2 (5) “Please arrange by FCU7-HD001-Y□□ with Software “ added. ・3.1.1 “The surface of the panel corresponds to IP65F.” added. ・4.4.2 “PC card power (Vpp)” deleted. ・6.3 “Maximum output DX141” added. ・6.3 “IZUMI” changed to IDEC corp. ・9.1.2 Mistake ware corrected. Fuse model:LM40. ・9.1.3 Mistake ware corrected. Fuse model:LM40. ・ Appendix2.14 G170 Maximum length “15m” added. ・ Appendix2.15 G171 Maximum length “20m” added. ・ Appendix2.16 G380 Maximum length “20m” added. ・ Appendix2. 19 SH41 Maximum length “1m” added. ・Mistakes were corrected. 2.2 (1) FCU7-MU502-32 added. 2.2 (2) FCU7-YZ141 G092 Cable “0.19m” description added. 2.2 (2) FCU7-YZ142 added. 2.2 (5) Connector card “HR021” deleted. 2.2 (5) Annotation comment added. 3.1.1 FCU7-MU502-32 and FCU7-YZ142 added. 3.1.2 Connector card “HR021” deleted. 4.1.1 Mistakes were corrected “FCU7-MA502-12”→”FCU7-MU502-12”. 4.1.1 FCU7-YZ141 G092 Cable “0.19m” description added. 4.1.2 General System Diagram “FCA730PY-N11/N12” added. 4.2.1.2 FCU7-MU502-32 added. 4.3.1 LCD Inverter connector (for FCU7-MU502-32) description added. 4.4 (3) FCU7-MU502-32 added. 4.4 Connector card “HR021” deleted. 5.3.4 (1) mistakes were corrected “CF11” deleted. Appendix 1 Connector card “HR021” deleted. Appendix 1.1 FCU7-MU503-32 added. Appendix 1.2 FCU7-YZ141/142 added. Appendix 2.16 OPT pin assign mistakes were corrected. 2.2.1(1) FCU7-MU501-32,FCU7-EP401-1 added. 2.2.1(2) FCU7-YZ143 added. 2.2.1(3) FCU7-YZ041 added. 2.2.1(5) FCU7-HD101-1 added. 3.1.1 FCU7-MU501-32,FCU7-YZ143,FCU7-YZ041 added. 3.3 The FG connection of side memory I/F unit for the noise measures added. 4.1.3 General System Diagram “FCA730PY-N31/N32” added. 4.3.2 Keyboard Unit connector Pin Assignment “VLM” added. 4.4.4 Connection of CF card in side of Control Unit added. 4.4.5 Connecting/Disconnecting USB device “FCU7-EP401-1” added. 4.4.7 the method of switching the DI input of RX322-1(CR21) added. 7.2.4 Recommended Devices List “Compact Flash Cards” added. 8.3.2.2 Replacement of NC Data Key “FCU7-YZ041” added. 8.3.3.2 Replacement of Menu Key “FCU7-YZ143” added. 8.5.3.2 Replacing LCD backlights “FCU7-YZ143” added. Appendix1.2 FCU7-YZ143 added. Appendix1.3 FCU7-YZ041 added. Appendix1.4 FCU7-EP401-1 added.

Notice Every effort has been made to keep up with software and hardware revision in the contents described in this manual. However, please understand that in some unavoidable cases simultaneous revision is not possible. Please contact a Mitsubishi business office with any questions or comments regarding the use of this product. Mitsubishi Electric Corp. Nagoya Works NC System Section

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