Manual torno DMTG 6251

INSTRUCTI INSTRU CTION ON MAN MANUAL UAL  AND PARTS LIST

MODEL: C6251A

C6256A

Operat Ope ration ion Man Manual ual Con Conten tents ts S p e c i fi c a t io n

4

1 . Hig Highh Spe Speed ed Pr Prec ecis isio ionn Lat Lathe he 1 - 1 C o n s t r u c t i o n a l I n d i c a ti o n 2. Unpack Unpacking ing

6

and Instal Installa lati tion on

2 - 1 P o in ts f o r U n p a c k in g

8

2 - 2 U n lo a d in g o f th e M a c h in e

8

2 - 3 C o n s tru c tio n o f th e G r o u n d

9

2 - 4 C l e a n in g

9

2- 5 Level Adjustment Adjustment....

9

3. Ele Elect ctri ricc Cir Circui cuitt Cont Control rol 3 - 1 E le c tr ic W ir in g

14

3 - 2 E l e c t r i c D e v ic e

14

3 _1 I m p o r ta n t N o t e s -J

• •• • • •• • •

" "

• • •• •• •.• •• •• •• •• •• .

""

•.•••••••.• .•••••••.•.•.•.•••••••• •••••.•••••• •.••••••••

14

4. Test Runni Running ng 4 - 1 O p e r a tio n

S y m b o ls

18

4 - 2 T r a n s m is s io n a n d S to p o f M a in S p in d le

19

4 - 3 S e l e c ti n g M a i n S p i n d l e S p e e d

19

4 - 4 " I n te r m itta n t"

O p e r a tio n o f M a in S p in d le

20

4-5 The Import Importance ance and Method Methodss of Spi Spindl ndlee Leve Levell llin ingg Adjus Adjustmen tmentt .

20

4 - 6 T r a n s m is s io n a n d S to p o f G e a r B o x

21

4 -7 O p e r a tio n o f G e a r B o x

21

4 - 8 M a n u a l O p e ra tio n

21

4 - 9 A u to F e e d O p e r a tio n

22

4 - 1 0 A u to F e e d S to p O p e r a tio n

22

4 - 1 1 F o u r P o s i t i o n A u t o F e e d S to p O p e r a t i o n

22

Operat Ope ration ion Man Manual ual Con Conten tents ts S p e c i fi c a t io n

4

1 . Hig Highh Spe Speed ed Pr Prec ecis isio ionn Lat Lathe he 1 - 1 C o n s t r u c t i o n a l I n d i c a ti o n 2. Unpack Unpacking ing

6

and Instal Installa lati tion on

2 - 1 P o in ts f o r U n p a c k in g

8

2 - 2 U n lo a d in g o f th e M a c h in e

8

2 - 3 C o n s tru c tio n o f th e G r o u n d

9

2 - 4 C l e a n in g

9

2- 5 Level Adjustment Adjustment....

9

3. Ele Elect ctri ricc Cir Circui cuitt Cont Control rol 3 - 1 E le c tr ic W ir in g

14

3 - 2 E l e c t r i c D e v ic e

14

3 _1 I m p o r ta n t N o t e s -J

• •• • • •• • •

" "

• • •• •• •.• •• •• •• •• •• .

""

•.•••••••.• .•••••••.•.•.•.•••••••• •••••.•••••• •.••••••••

14

4. Test Runni Running ng 4 - 1 O p e r a tio n

S y m b o ls

18

4 - 2 T r a n s m is s io n a n d S to p o f M a in S p in d le

19

4 - 3 S e l e c ti n g M a i n S p i n d l e S p e e d

19

4 - 4 " I n te r m itta n t"

O p e r a tio n o f M a in S p in d le

20

4-5 The Import Importance ance and Method Methodss of Spi Spindl ndlee Leve Levell llin ingg Adjus Adjustmen tmentt .

20

4 - 6 T r a n s m is s io n a n d S to p o f G e a r B o x

21

4 -7 O p e r a tio n o f G e a r B o x

21

4 - 8 M a n u a l O p e ra tio n

21

4 - 9 A u to F e e d O p e r a tio n

22

4 - 1 0 A u to F e e d S to p O p e r a tio n

22

4 - 1 1 F o u r P o s i t i o n A u t o F e e d S to p O p e r a t i o n

22

4-122 Tai 4-1 Tails lsto tock ck Op Opee r a t i o n

23

5. Cut Cutti ting ng Thr Thread eadss

5-1 Leadscr e w D ri ri v e

24

5 -2 C u t t i n g T h r e a d

24

5 - 3   Thre Thread ad Dia Diall I ndic ndicaa t o r

24-25

5-4 Thre Thread ad and F ee d T a b l e

2 6 -2 7

6. Lubricati Lubrication on

6 -1 L u b  bri rica ca titioo n in H e a d s t o c k

28

6 - 2 L u b r i cati catinn g i n G e a r B o x a n d A p r o n

28

6 - 3 Usef u l R e fe fer r e nc nc e L u b u br r i c a titi n g Ta T a bl bl e f o r O th th er er M ec e c ha ha n is is m 6 - 4 L u b ri ricat cation ion Locat Location ion 7.  M ainte aintena nanc ncee

2 88- 2 9 29

& S er v ic iciing

7 - 1 H e a d st stoo c k 

30

7 -2 A p r o n & S a d d l e

31

7 - 3 G ea r  B o x

32

7-4 Adjus Adju s t m e n t o f  T  T ail ailstock stock Centeri Centering ng

.3 2

7-5 Be B e lt Tension Tension Adjus Adjustment tment..

.3 2

7 - 6 F oot Brake Be B e lt Adjustment. Adjustment.

33

7-7 Brak Bra k e   and Micro Sw S w itch Adjustment.. Adjustment..

.3 4

7-8 Adjust Adju stm m e n t t o th thee   Backla Backlash sh of Leadscr Leadscrew ew

.3 4

7-9 Mainte Main tenance nance f o r C u t t i n g L i q u i d C o o l a n t P u m p

34

8. Chuck Chu ckss   And Chuc Ch uck  k    Mounting Pree v ent entiv ivee Main Mainte tenan nance ce 9 . Pr 10. Tro Troub ublle

Shoo Sh ootting

1 1 .   Parts   List A ss em b l y

. 35

3 6 -3 8 3 9 -4 1 .4 2 - 9 7

Specification Models

Capacity Swing Over Bed Swing Over Cross Slide Swing in Gap Diameter x Width Height of Center  Distance Between Centers Width of Bed Cutting Tool Max. Section Total Travel of Cross Slide Total Travel of Top Slide

1015mm

/

1515mm

/

2010mm

51 0m m 30 5m m 73 5 x 170mm 255mm / 3010mm 350mm 25 x25mm 316mm 130mm

Headstock

Spindle Spindle Sp indle Spindle Spindle

Bor e Nose Morse Taper in Nose. in Sleeve Speeds Number  Speeds Range

Thread

&  Feeds

Leadscrew Diameter  & Thread Threads Imperial Pitches Threads Metric Pitches Diametrical Pitches Module Pitches Longitudinal Feeds Imperial Longitudinal Feeds Metric Cross-Feeds Imperial Cross Feeds Metric

8 0mm 01-8

M.T. No.7 12

25-1600r . p.m

4 0mm x4T.P.I.   or Pitch 6mm 2-112 T.P.I. (60nos) O.2-14mm (47nos) 4-112D.P. (50nos) O.I-7M.P. (39nos) 0.0022"-0.0612"/Rev (35nos) 0.059-1.646mm/Rev (35nos) 0.00048"-0.01354" (35nos) 0.020-0.573mm (35nos)

Tailstock

Total Travel of Tailstock Quill Tailstock Quill Diameter  Taper In Tailstock Quill

180mm 7 5mm M .T. No.5

Motor

Spindle Drive   Motor  Coo lant Pump Motor  Weight

7.5kW(lOHP) 3PH 0.1kW( 1/8HP)

&  Measures

Machine S pace Req u ired (LxW xH): em Packing Case   Dimensions (L xW xH): cm  Net W eigh t Gross Weight

24 5 x  1 15x  174/ 290 x  1 15x  17 4 / 3 40 x  1 15x  174/ 440 x  1 15x  1 43 2025kg / 2335kg / 2685kg / 3400kg 2360kg / 2700kg / 3070kg / 3970kg

Specification Models

Capacity S w in g O v er B e d Swing Over Cross Slide Swing in Gap DiameterxWidth Height of Center  Distance Between Centers W id th o f B e d Cutting Tool Max. Section Total Travel of Cross Slide Total Travel of Top Slide

IOI5mm

/

1515mm

/

56 0m m 35 5m m 785x170mm 280mm / 3010mm 350mm 25x25mm 316mm 130mm

2010mm

Headstock Spindle Bore Spindle Nose Spindle Morse Taper in Nose. in Sleeve Spindle Speeds Number  Spindle Speeds Range Thread &   Feeds Leadscrew Diameter  &  Thread Threads Imperial Pitches Threads Metric Pitches Diametrical Pitches Module Pitches Longitudinal Feeds Imperial Longitudinal Feeds Metric Cross-Feeds Imperial Cross Feeds Metric

80 mm DI-8 M.T.No.7

12 25-1600r . p. m

40mm x 4T.P.I.   or Pitch 6mm 2-112 T.P.I.   (60nos) 0.2-14mm (47nos) 4-1 12D.P. (50nos) 0.1-7M.P. (39nos) 0.0022" -0.0612"!Rev (35nos) 0.059-1.6 46 m m !R e v ( 35 no s) 0.00048"-0.01354" (35nos) 0.020-0.573mm (35nos)

Tailstock Total Travel of Tailstock Quill Tailstock Quill Diameter  Taper In Tailstock Quill Motor Spindle Drive Motor  Coolant Pump Motor  Weight &   Measures Machine Space Required (L xW xH ): cm Packing Case Dimensions (L xW xH ): cm  Net W eigh t Gross Weight

180mm 75m m M.T.No.5

7.5kW(10HP) 3PH 0.lkW(l/8HP)

245 x 1 15 x 174 / 290 x 115 x 1 74 / 3 4 0 x 115 !74 / 440 x 115 x 1 43 2040kg / 2 370kg / 2720kg / 3430kg 2380kg / 2 740kg / 31IOkg / 4000kg y

....-

.. -.

(')

 _: : r.:

0

(Jq 

I

18

31

19

35

36

14

38

34

33 32

20

37

30

29

~

::r 

C/l M-

if).

 _2n. - +.

"d  (l) (l)

0

 _ . ~ ~ •.....• ~ 0..

0-

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_ ..  _  _. - +. n ~

0

~

 

"'"1

(l) (')

en

0

=::s

r  ~

::r 

(l)

 No.

 

1

2

 

3 4

 

Description

 

No.

Description

Main Spindle Speed Change Lever 

20

Saddle Fixture Screws

High/Low Speed Change Lever 

21

Foundation Adjustment

Main Spindle Speed Change Lever 

22

Start Lever 

Forward /Reverse

23

4-Position Auto Stop Lever 

Lever 

Bolts

5

Thread Feed Select Lever 

24

6

Thread Feed Change Lever 

25

Auto Feed Rod 

7

10 Steps Feed Change Disc

26

Tailstock Set Over Adjust Screws

8

Power Switch

27

Tailstock Body

 

Leadscrew

 No.

 

1

2

 

3 4

 

Description

 

No.

Description

Main Spindle Speed Change Lever 

20

Saddle Fixture Screws

High/Low Speed Change Lever 

21

Foundation Adjustment

Main Spindle Speed Change Lever 

22

Start Lever 

Forward /Reverse

23

4-Position Auto Stop Lever 

Lever 

Bolts

5

Thread Feed Select Lever 

24

6

Thread Feed Change Lever 

25

Auto Feed Rod 

7

10 Steps Feed Change Disc

26

Tailstock Set Over Adjust Screws

8

Power Switch

27

Tailstock Body

9

Intermittent

28

Tailstock Handwheel

Switch

 

Leadscrew

10

Coolant Pump Switch

29

Tailstock Body Clamping Lever 

11

Start Spindle Control Knob

30

Tailstock Spindle Locking Lever 

12

Eccentric Center Ring

31

13

Longitudinal

32

Compound Rest Handle

14

Cross Slide Feed Knob

33

Coolant Control Valve

Apron Handwheel

 

Rack 

..

15

Auto Stop Centering

34

Compound Rest

16

Auto Feed Lever 

35

Four Way Tool Post

"

.,'

17

Foot Brake Pedal

36

Tool Post Clamping Level'

18

Half Nut Engaged Lever 

37

Thread Dial Indicator 

Feed Select Lever 

19

 

(Longitudinal

38

& Cross Feed)

7

 

Lamp

2.Unpacking and Installation

For short distance transportation

of this machine, fix it onto the truck by hemp

rope: while for long distance, packed by a wooden case or dispatched by container . Please first to check if there is any damage on packing when arrive. After unpacking carefully inspect whether it exists any injury or insufficiency.

If any contact us

immediately for proper settlement or any of the damages of the machine will recei ve no any compensation from us.

When the machine is unloaded from the car or to be moved. please proceed with f ollowing steps (as illustrated 2-2) 1) Preparing

two round sticks (long approx.830mm

dia 40mm)   insert into the

 preser ved holes on lathe bed. Then lift up with applying wires on both end of the stick. 2)  Lifting the machine by a crane. 3) Bef o re lifting adjust th _ e position of Lathe Apron and Tailstock to maintain the  balance of machine. 4) When the machine was shifted to its destination. always handle with care to put it down.   Don't let go of it to hit the ground or it will affect the accurancy of the machine.  Note: Machine weight can be seen in Specification Table. 5) For the adjustment of electric control, keep the distance between machine and wall not less than 600mm. illustration 2-2

Due

to

utilizing Steel

the

recent

Utilizing

tools,

tendency

Ultra-Hard

it surely

of 

Alloy

increase

the

speed of heavy cutting comparing to the pr e- vious steel tools. But, in the mean time, it easily happens to the vibration of the machine. For assuring  better cutting result, it requires a ver y strong

and

steady

construction

of 

(Please

refer

to

right

illustration of construction of ground)

-.

:. ..

:: - .

ground.

.: g

••

:: ::

35

95:: I I

::

.: ..

= .:.

:: ~ -.

.

• ..

All our machine are with a anti-rust

C " ' )

::

.: :

~ 65

...'

..............•.•.•.• ~.•.•: ..

oil layer before delivery. After inspection.   please remove to clean the slideways, leadscrew, shafts   and other polished parts by a sof t   cloth with cleanser (do not use gasoline or cellulose solvent to avoid fire or explosion). Then appl y   a thin layer of oil for lubricating purpose. Push those movable parts such a s: Tool Holder ,   Tailstock   back and forth.

Wait until the fixture screws and cement completely concrete to start adjusting lathe bed horizontally. mmJ

In doing this, place a leveling instrument (with accura cy 0.02

  1000mm) upon the grooves of lathe bed to confirm the level of right and left

side. Same procedure for the front and rear leveling. The allowance of level should be adjusted within 0.04 mmJ

  1000mm.

Screw up the nuts,   check again, if  whatever

errors occur due to tightly

screw-up thereinafter,

adjustment may

require to be   done again. As per  illustration

indicated ,   place

two leveling instruments on lathe bed to check the level by pushing them back  and

forth

in its possible

moving range.

maximum

illustration 2- 5

2 80

2 50

~

0"'-

8 40

-n

,Power

:n ::>

p

::J

:::t>

731

r 

I II

inpu

~ r  ~ ~ 3 > <+ < II 

Ul

"D 0 lfl

LU

<+

LU LU ..f -

r o

p " )

0

t -

<+

~

 p

r o

CD

0"'-

--t)

CD

lfl

L

w

:::t>

< :::>

1 3 0

<+

0

n

 A

n

~ ~

0

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II II

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>

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3

>

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t::::1

o <

ro

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>< • .. . . . . • ~ ~

-

B

A d is t nn c e b e tw e e n c e nt er s 1 0 00 M M d is tn nc e b e tw ee n c en te rs 1 5 00 M M d is t nn c e b e tw e e n c e nt er s 2 0 00 M M

1665

 

2 1 05

1296 1 746

D

C  

2366 2 81 6

   

2968 3418

•t::::1  .. . . . . • c> :;": : I

:::=

~ ~

8" V)

q

.. • . p)

o· ~

2605

 

22 46

331 6

391 8

tv I

W

disto .n ce c en te rs

b et we en   disto.n ce 1 00 0M M c en te rs

b etw e en   disto.n ce 1 50 0M M   c e nte rs

b et we en 2 00 0M M

A

 

1296

 

1746

 

2246

B

 

1796

 

2816

 

3316

C6251A, C6256A LAY-OUT AND FIXING DIAGRAMS liMit position of to.ilstock

I)

= ~ -= ~

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=

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130

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= co  N = Ln

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/ 65

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= r  -

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liMit position of cho.ngegeo.r cover 

I

I 1


,

i

J I

I

I I

i

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dis1o.nce between c en te rs 3 00 0M M

A

A1

1606

1 6,;0

431 6 ~ '

I

You can find the electric control box by open the metal cover behind the lathe bed. Connect the tenninals "R","S" and "T" to power source. Note that the specification of  the electric wires must be above 8 sqr. mm of its cross section area. Power switch of  the machine and power source should be with fuse and the machine ought to be grounded.

1) The electric pannel is equipped with cut-off device and solennoid contactor for  avoiding from overloaded breakdown of motor. 2) Tumbler Rotation Switch connect with Micro Switch. 3) Foot brake is connected with micro switch, braking prior to the manually starting. Whenever you release the foot brake, you need to re-operate Spindle Control Lever  again to resume the operation of main spindle. 4) On top of the control box, there exist an "INTREMITENT"

button for in-

tennittent operation of the spindle.

**Check the rotating direction of spindle after wiring: 1. Turn on the power switch. 2. Slightly push "INTREMITENT"

button.

3. Look at the rotating direction of Main Spindle from Tailstock. 4. If it is of anti-clockwise, you've got a right wiring. 5. If oppositely, exchange any of two wires among "R" "S" "T" tenninals. **If the power indicating lamp is on but you can not start the motor. Thus, it is overloaded. If it happens the current out of limit, the cut-off device will activate immediately. In this moment, please turn off the power then press slightly the recovery plate near  cut-off device in the control box. It will work again. (electric circuit program as illustrated on next page)

PE

1 ,1

l..-,

L2 L3

F UI

ILl IL2

KMI

IL3

S

F RI

IU

U

IV

V

IW

W

Ml

50 A KM2

F R2

1UI

KM3

1VI

VI

lWI

III

TC

WI

F RI 17 F R2

18

2

M2

0

19   FU33A 20   FU25A

UI

HD

'-SQ3 ......

4 XD

5

l..-,

SA2

6

KM3

SB2 SQ4

SQ2

10 11

KM2

SQI KMI 9

7

KM4

KM4

8

PE

L I L , I L l FUI L2 I L2 I L3 L3

-

S

2L l 2L 2 2L 3

IU IV IW

KMI

FRI

U V

w

50 A

: KM2

I UI

IVI IWI n

FR 2

MI MAI N MOTOR

UI VI

W J . .-,

M2 PUM P

CYl'"

J ..< ')

~S AI

L,

CYl-

3 J ..< :> 4

SA 2

L,

I6

PE a ..,

FRI(IIA)

l:.L~ L2~

3L1 3L2

ld -~

3L3

S

KM4

11 I3

KAI

IV 3 lW3

QM3(3A)

19

~ FR I

_ FR 2

SQ3

SB3

~~ QM2(5Al

SBI

4 LJ..:.A 3

4. Test Running

Vanahlc,   adjustmcnt \ pr C5SUrc)(  d ock -

H

1

High sp<:ed revolution

11

,,#~

wise-pressure creased ;

in-

Clluntcrc!od -

wise   I'ressu re
L

? : .o J

3

 

••••••

H

,

gear 

R< :vc r \ c revolution

em

-.l ~

1 4   Cl\I -J~

1 5 .JV\Ar  mm/o

,,1/

 

(J)  

t

9~

10

13

I   III pLTi c d I hr ead\

M L'lric t  h rC iiU\

rn m

- V-

8

forwarJ rcvol ut ion

~clltral

tU O

,...

El ec trical cont rol hox

T/1  1 1

~

6

12 ~

[II

4 5

Low   speed revolution

{~

;1-1

Light

16

Ilterm iUenl I

17 I

hUll

on

ems\

ke llin!!

GRECN

18

Longitudina l f c cJ ing

19

t   OIlL' clutch

20

o

'lED

e lL

  STOP

rceuin!! IClk per  r L' \'ll!ulioll

,,".tllll

Pu m r 

PI)WL'! " witch( ) '\

1'1  )W LT ~\\'ilch-

OFf 

Oil ink t ( hole)

You can start test run when you follow   the previous steps as illustrated by the Manual.   Position the High/Low Speed Lever (2) in "L",   Main Spindle Speed Change Lever (3) in left position,   Forward  /   Reverse Lever  (4) in the middle of"N" position. Turn Start Lever (l I) Right and push do wn to r otate obversely the spindle; pull up to rotate reversely. By   using Spindle Control Lever to oper ate the machine in normal condition,

use brake when it

need s   to stop in emer gency. aturally. need

1

in this case, you

to

Control

4 -2

push Lever

the

Spindle

again

in the

3

middle   position to re-star t the S pindle. Turn on Pump switch (l0) to start pump. Adjust Valve

2

4

(33)   is used f or  adjusting the

r equir ed

quantity

of  cooling

The speed of main spindle is consisted of 3 speed change lever. i.e. Speed Change Lever  (1). High/Low Speed Lever  (2) and Main s pindle Speed Select Lever (3) to  perfonn

12 s peed change. When you shift High/Low Speed Lever  (2) to the neutr al

 position in between "H" and  "L". you can rotate the   Main Spindle only with you hand s.

For

the

saf ely

4-3

r eason and not to injure the gear  every

s peed

must operate

change

in the time

v;hile motor  sto ps. If the teeth   of the gear can not be  properly

engaged . push

~

o

"I NTER MITENT"   button then

(9)

shift

Speed 

Change Lever (1)(2) or (3) to

change

the

r otating

s peed. CAUTIO

: DO NOT CHANGE SPEED WHILE SPI NDLE IS R UNNING. BE SUR E ALL GEAR S AR E   PROPERLY ENGAGED BEFORE STARTING.

For the convenient way of changing Main Spindle Speed, confirming Feed  Speed and Centering objects, the machine equipped with

"1 TERMITT ANT" button (9) located in the right side of Gear Box. Push it down, Main Spindle will immediately rotate forward; and if to release the button, it stops. Note that the intern1ittent function cannot rotate reversely.

1) Switch on to make the Spindle turn while the Spindle is set up at 1330 r . p.m. By  putting the palm of the left hand on the Headstock cover to fell its chat ter . An unleveling Spindle will lead to lathe chatter .   Move Leveling Block (either "A" or  "B") left or right to adjust until your left hand feels the minimum chatter . 2) Afterwards, change the Spindle speed to 2000 r . p.m. or 900 r . p.m.and check the Leveling with the same way as we did at 1330 r . p.m. by adjusting the Leveling Block "A" or "8".

Open the end side cover  of  Head stock. from Headstock forward,

you v,;ill find a gear train transmit

to Gear Box. Shif t Forward /Reverse

or to left side, rever sely.

the power 

Lever   (4) to right side,

or it stops if you shift it to the middle

 Never change speed while machine

it runs

position.

is running.

1. Cutting Thread s A s pecial

designed

gearbox,

Please   refer to gearbox Select Lever  (5)(6)(7)

you need not to use back gears to proceed

cutting

feed table and shift to appro-preate

r es pectively   then you may ob-tain required

threading.

Thread

Feed 

specification.

2. Auto Feed  The selection

of Auto Feed should

s peed .

r efer    to cutting

Please

instruction

be coordinated

table

and  select

(4) to "N" position.

I

Ul

Engaged

then you can ar  bitrarily

of A pron   Hand \\ heel. 0.02mm

R elease

Tool

anticloekwise

per division

and follow

the

Post

o per ate

Longitudinal

Rest   Handwheel

A pr on

Lever 

Handv,;heel

(32).   It feed s   17mm per 

The dial on Cr oss   Slide and  Compound

Rest

is

and feed s   4mm per   revolution.

Clam ping

Lever 

(36)

and  you

then fix it. In or der  to lock the A pron.

Ser e\\   (20). If  ther e is any backlash to   sere\\

feed speed

Lever  (18) o f A pron and   Forward /R ever se

(13) Cr oss Slid e   Handle (14) and  Compound

gr aduated 

proper

speed and feed 

plate to shif t thr ead  Feed Select Lever  (5)(6)(7).

Fir stly shift   the Half 

re\olution

with the cutting

can

revolve

only screw

the   Tool

up the Saddle

in betv,:een   Cross Slide and Compound

u p the set scr ews on   the both ends of the sloping   plate.

Post Set

Rest.   just

1) Shift Forward /R ever se

Change Lever  (4)  on Headstock to decided the direction of 

f eeding. 2) Select proper Feed Speed by shifting Gear Box Feed Change Lever . 3) Push down Half Nut Engaged Lever (18) to proceed threading. 4) Push down Longitudinal Feed Select Lever (19) when it needs to feed t he tools crosswise. 5) Pull   up Cross Feed Select Lever ( 19) when it needs to feed  longitudinally.

The machine is equipped with Auto Sto p   Feed in Apron. Screw u p the screw on Eccentric Centering Ring (12) and settle in appropriate position. Note that t he highest  point of Eccentric Centering Ring have to be outward. and no mater it feed forwa r d or  hackward. vou can both set the Eccentric Centerina1:0 Rina::>   in required position.   Test • once befor e beginning to process in preventing to process in preventing unnecessary d amage or danger .

If it r equires processing the o bject to a certain length or  o bject with steps.   you may use this   utility   to complete a multi-section cutting. I) Place Eccentric

Centering

ring (12) to any r equire position. the highest point

ind icates outward. Then f ix it. Now you can try to o perate Auto Feed of Apr on to mak e sure pr ecisely position by adjusting Eccentric Centering Ring. 2) Secondly.

turn Auto Centering

Lever to second point. Fix second Eccentric

Centering Ring as per  a bove   method . 3) Same way to fix the third ,   the fourth. 4) While Apron is auto feeding forward, only the o ne Eccentric Center ing Ring which

with its highest point outward can touch the Auto Stop Centering   (15)   and stops Apron Feed, it will pass through all the rest of Eccentric Centering Rings and \\ ··ill not activate at all.

1) Tailstock Handwheel Dial is divided 0.02mm per graduation. Tailstock Handwheel (28) revolves one cycle clockwise, the quill of Tailstock feeds 5mm. If revolves anti-clockwise,

the quill runs backward; when it runs to the last the center will be

automatically telecasted. 2) By pushing the Tailstock Locking Lever (30) forward. you can steady the quill of  Tailstock. If you wish to steady the Tailstock or the lathe bed you only need to push Tailstock Clamping Lever forward. 3) Tailstock Centering Let loose of the Adjustment

Screw (26) of Tailstock. then adjust the other side.

tighten screws on both sides after adjustment .

29

4 - 12

~30 --------- - - - - - - - -

28

26

~------. .

---------."'Z  

-----r .

~-~--~

31

5.Cutting Threads

Forward Reverse shifting Lever (4) to right side. Leadscrew(24)

reversely to left

side. Leadscrew obverse to "N" position, thus, leadscrew will not be rotated.

1) As soon as you decide to process which threads, Please position Thread Feed  Select Lever (5) Thread Feed Change Lever (6) and 10 steps Feed Change Disc (7) in reference to the Thread Table. 2) Turn on the power,

drive Leadscrew directly.

3) Push down Half Nut Engaged Lever (18) and start screw cutting.

1) To use Inch Leadscrew in processing Imperial Threads. To

precede

screw

cutting

in

Imperial Threads, firstly you have

IN D IC A T OR T A B L E

W0

to loose Half Nut then to match Half Nut as per instruction

of 

Thread

no

necessary

Dial

indicator

with

to change Leadscrew.

When you do this procedure

of 

threading. lock the index disc on shaft ( 1) than take 16T worm gear  so

that

you

can

process

all

Imperial threads; that is, you have to follow the indicating plate and  not

to

loose

Half

Nut

while

4 ~ i2 '  1 1 \2

131 '2 •

23

5

7

9

11

3

19

26

'

27

clltting Metric threads.

O THER EVEN NU M B ER THREADS

16

2) To use Metric leadscrew in processing Metric Threads Use 1IT worm gear to cut 2.75and 5.5, but if you wish to repeatedly use Half   Nut.   it requires to steady it on an original fix scale. For instant, the original point shows scale 1 in index disc when next clutching you must be start it when it also indicates scale I for not to damage the threads. Same story. if it is on scale 5, you should also have it on scale 5 in next coming clutching. Use 14T v/orn1 gear for cutting 0.5 and 0.75 and v,hen you repeatedly use Half   Nut you don't have to fit it on certain scale. It can be done without any damage on threads in any scales of index disc.

IN DIC A TO R

TABLE '<'I~

~'?

<.~~

:c~

11 T

2 .75

1 3T   3.2 5

5.5 6.5

I   1.75

3.5

1

7 1 4T

I

0.5   0.75 1

1 .5

2

3

4

0

1.25 1 5T

,..

2 .5

5 I   2.25 6.75

4 .5

1 -. 7

P = 8 ro m P = 4 mm

lEA D S C R E W C R O O S iF fE B ) ROO

B JT

8 ;T

5 L r T ' - 49T

5 7T

5 6T

(W )

(V ) L E V " '" t: : R

( \ R )

[1-JL \\1 r'lM

M

[1 \\1 JlI-L

tw)

DP

M

I a = tI

? 2 ,2 5

I CEll 4 4 ,5 9 I C OO 8  T I A D R 6 4 7 2  T I A E R 3 2 3 6 T I B E R 1 6 1 8 1 A ER 8 9

I & --'R

IIC := - S I  e rs  T I G E U ICE S IOr lJ

4

4 1 /2

2

2 1 /4

0 .1 0 ,2 0 4 0 '.5

I C£U

..J ••

1 .2 1 5

I C D U

4 45

1 .2 5

l l A E R 64 7 2  T I B E R 3 2 3 6 I AS{ 1 6 1 8 I A .l= R 8 9 I B F R 4 4 1 1 2

~~

1

2

4

0 06 6 0 .1 3 2 0 . 2 6 5 0 .5 2 9 1 ,0 5 8 0 02 3 0 ,0 4 6 0 .0 9 2 0 .1 8 4 0 .3 6 8

0 .0 7 3 0 .1 4 7 0 .2 9 4 0 ,5 8 8 1 .1 7 6 0 .0 7 6 0 .0 5 1 0 .1 0 2 0 .2 0 J 0 ,4 0 9

MM/()

I CE T I WT

0 ,< :)1 .0

T IC FT

0 .0 2 0 0 ,0 4 1 lOf T 0 .0 8 2 I CE T 0 .1 6 4 I C O T 0 .3 2 7

nOEl

1 . L, 1 .7 5

1 ,5 , o rJ 3,5 2,52 .7 5 3 4 .7 5 5 5 .5 5 .7 5 6 6 5 6 .7 5 7 9 5 1 0 1 1 1 1 ,5 1 2 1 3 1 3 5 1  L , r? 96 i0 4 1 0 8 1 1 2 7 6 8 0 88 '7,,3 8 4 0 4 4 4 6 4 8 S2 5 4 56 1 9 2 0 2 2 23 24 2 6 2 7 2 8 1 1 1 1 1 1 7   1 2 1 3 ll2 1 4 9 1 1 2 1 0 4 1 /~ 5 5 1 /7 5 3 /4 6 6 1 1 2 6  J  1 4 7 1 21 :'  2 7  /8 3 3 \1: ' 3 1 / 8 3 1 1 2 21 /8 2 1 1 2 iL lS 0 .3 5 0 .2 5 0 ,3 Q.r :; 0 ,5 5 0 .7 0 .6 0 6 5

2 .5 2 .7 'J 4 .7 5 ~ 5 .5 5 .7 5 7 6 8 0 88 9 2 3 8 4 0 [. 4 4 6 1 9 2 0 2 2 2l 9 112 10 1 ; 1 1 1 /2 4 3 / 4 5 5 1 /2 5 3 1  4

I CfT

0.7

07)

1 2 /,2 5

IICFT

9 10 0 .3 5

'1.2

0.8 0 9

-v v v -

M

7 8 8,3 J"J 0 .t5

1 .2 5

0 .0 5 9 0 ,1 1 8 0 .2 3 5 0 4 7 0

MM/()

6

0 .7 J

'\

T IC E T

V 'v tl\f 

Lr 5 0 .2 5 0 .5 2 .55

nCEU

• MP

3

2

ICFS ~8 09

IIC FS

(V 'if )

1

ll< FS 02 llC !:S G4 0 .4 ) ll( }-""U

  lk-~

L r OT

5

- ., .J

6 96 1 ,8 7'1 2 6

I f  . I .

'1 .7 5 3 .2 5 3 .~ 6 .7 5 7 65 104 1 0 8 1 1 2 ) 2 54 5 6 2S 27 28 1 3 3 1 12 1 It 6 1 1 2 6 3 1 : , 7

7

0 .0 8 1 0 . 0 8 8 0 1 6 2 0 .1 7 6 0 3 2 3 0 ,3 5 3 0 .6 L  7  0 .7 0 5 1 .2 9 3 1 4 1 1 0 ,0 2 8 0 .0 3 1 0 .0 5 6   0.06 1 0 .1 1 3 0 .1 2 3 0 .2 2 5 0 .2 4  6 0 .4 5 0 0 ,4 9 1

8

10

0 .0 9 6 0 .1 0 3 0 ,1 9 1 0 .2 0 6 0 ,3 8 2 0 ,4 1 1 0 .7 6 '" C ,8 2 3 1 .5 2 8 1 .6 4 6 0 .0 3 3 0 ,0 3 6 0 ,0 6 7 C .0 7 2 O ,1 T 3 0 ,1 4 3 0 .2 6 .6 0 .2 8 7 0 ,5 3 2 0 ,5 7 3

o4.lI'. P. I

57T

(b

10 . T . P . I BT 6 6 T A 4 B T 57T

57T~42T

(W) L~t:R 

I I C F S IICE S

123

4

8

0.2 0 ...• 0 .4 5

17 5

5

0.3

9 10 C .3 5

O .:J 0. 55

0 6 0 .6 5 0 .7 5

C7

llcru

M

oJTn /'Lm

6

7

1.2 14 I C F S 0.30.9 1.25 1  :J \.75 l l  C E U 1 I 2 2 .2 5 2 :J 2 ."5 3 3 .2 5 3.5 C A J 1, 4.5 1,.7 5 5 5.55 .75 6 6.:Jb75 7 I C E \J 8 9 9.:J 10 11 11.5 12 13 1 3.5 14 C O O I 61, 72 76 80 88 92 96 1 041 0811 2 I I A DR I I A E R 32 36 38 40 44 46 48 52 54 56 I I B E R 16 1 8 19   20 22 23 24 26 27 28 I A E R  IA F R

8

9 9 \1 2 10 111M 12 13 }12 14

I I CE U

4 4 1 1 2 4 3 /4 5 5 1 1 2 5 3 1 4 6 6 1 1 2 63 /4 7 2 21/1 , 2 3 /8 2 1 1 2 23 /4 2 7 /8 3 3 1/ 4 3 3 /8 31 /2 0 1 5 0' 0.2 0 .2 5 0.3 040.45 0.50.55 0.60.65 0.7 0 .7 5

ICES

080.9

I lla;s B r  " " R

IIOES I CFS

CFU I

1

I CEU 1 C O O

2 2 .2 5

'.7 5 2 .5 2 .75

1./

1.4

1 .5 3 3.2 <:;

1 .7 5 3.5

4 L.:J .75 5 5.5 5.75 6 6:J 6 75 7 I I A E R 64 72 76 80 88 92 96104108112 (W) - j2   36 38 40 4L., 46 48 52 5', 56 U B E R  2L., 762728 I AS{ 16 18 19 202223 I A FR  8 9 9 1 1 2 10 111M 12 13 " ]:1 2 14 DP I BF R  £, 4 1 1 2 4 3 /4 5 5 1 1 2 5 3 /4 6 6  1 1 2 6 3 /4 7 lEVER  1 2 4 5 7 8 10 IICF T 0 .0 0 2 2 0 .0 0 2 5 0 .0 0 2 7 0 ,0 0 3 0 0 .0 0 3 3 0 .0 0 3 6 0 .0 0 3 8 T IC E T 0 .0 0 4 4 0 .0 0 4 9 0 .0 0 5 5 0 .0 0 6 0 0 .0 0 6 6 0 .0 0 7 1 0 .0 0 7 7 C FT 0 .0 0 8 7 0 .0 0 9 8 0 .0 1 0 9 0 .0 1 2 0 0 .0 1 3 1 0 .0 1 4 2 0 .0 1 5 3 I I CET 0 .0 1 7 5 0 .0 1 9 7 0 .0 2 1 9 0 .0 2 4 1 0 .0 2 6 2 0 .0 7 8 4 0 .0 3 0 6 I WT 0 .0 3 5 0 0 .0 3 9 4 0 .0 4 3 7 0 .0 4 8 1 0 .0 5 2 5 0 .0 5 6 9 0 .0 6 1 2 llCFT 0 ,0 0 0 4 8 0 .0 0 0 5 4 0 ,0 0 0 6 0 0 ,0 0 0 6 6 0 0 0 0 7 3 D .0 M 7 9 0 .0 0 0 8 5 llOE T 0 .0 0 0 9 7 0 .0 0 1 0 9 0 .0 0 1 2 1 0 .0 0 1 3 3 O ,0 0 1 4 J 0 .0 0 1 5 7 0 .0 0 1 6 9 IC FT o .o o m 0 .0 0 2 1 8 0 ,0 0 2 4 2 0 .0 0 2 6 6 0 .0 0 2 9 0 0 .0 0 3 1 4 0 .0 0 3 3 8 In /n I CE T 0 .0 0 3 B 7 0 .0 0 4 3 5 0 .0 0 4 8 4 0 .0 0 5 3 2 0 .0 0 5 8 0 0 .0 0 6 2 9 0 .0 0 6 7 7 M I r o T 0 .0 0 7 7 4 0 ,0 0 8 7 0 0 .0 0 9 6 7 0 .0 1 0 6 4 0 .0 1 1 6 0 0 .0 1 7 5 7 0 .0 1 3 5 4

•• V vt  N 

An oil-splash feed is utilized in the lubrication system of Headstock. On top of the Headstock there grooves surrounded providing lubricant flow into the spindle bearing along the groove, then finally flow down on the bottom of the box. When supplying the lubricant, remove the cap of oil sight glass. To drain the waste oils away, a drainer  hole located in the right side downward of the Headstock. Please take good care of checking whether the Headstock has been filled up with lubricant or not when you purchase the machine. If negative. use as show in the figure (6-4) lubricating oil.   We request you to change the lubricant at first month and then do once every two months so to assure the gears are working in the best conditions.

1) Gear Box is oil-bath lubricated to insure the lifetime of gears and bearing. It is r ecommended the lubricant to be changed every six months. 2)   Apron is also oil-bathed. If the oil quantity in Apron is lower than center level of  oil sightglass. then it is time to add up some oil to standard level .

 _ .

 No .   Location

Ll

Ilead stock 

2

Gear Box

How

Ho w

For how long

many

to fill-up One month. then every two

Remove the screws   of filler 

Once a month

L

month

holo: on left side up Opcn top cover remove the

Once a  month

L scr ews o f fi  ller holt:

3 - -l

R cmove the scr ews   of !iller  Apr on

 

ever yd ay

approp.

ever yd a)

By oilean

a pprop.

everyday

a pprop.

evcr yday

approp.

ever yday

L hole

Compound 

By oi1can

 

Rest

5

Auto Feed  Ie\cr 

6

I ailstock 

By oi1can

7

l.eadscrcw

B) oi1can

Br ackd of  

R emove the screw of fillcr 

Thrce R od s

hole

. ppmp.

Press the manual oil pump

appro~'LCrYday

8 9

  Bedway

Oil exchange time

 

f'~ ·d "

Every half year 

 G'I;)

(p\f p' ' : J~)

.I

- - -. .

~C : '~ -J

l

\.

\ 1

)

~)

7.Maintenance

&  Servicing

For a better acknowledgement to this lathe. either in operation or some simple way of trouble-shooting

or servicing. to bring the machine to the utmost function. we are

now stating some important points as below.

1) Prevent from oil leakage from top cover of Headstock: Before covering the top cover of Headstock, whenever it is removed, please wipe to clean the contact surface and apply some grease on it.   Make sure it is tightly securing by setscrews. 2) Prevent from blocking up the oil circuit: The leakage of front headstock cover mostly caused by over-filling the oil or a  block-up of oil circuit.   In this moment,   remove the Headstock cover first, then blow the air jet into two oil circuit hole, which is on up side and    dovm   side of front Spindle bearing, in the same time to rotate the Spindle and it will work again. 3) Adjustment on Spindle Bearing: The front and the intel111ediatesection of spindle roller bearing. For high accuracy and to meet the request of operation function, you may be asked to adjust the appropriate pressure on bearing. After a long period of operation. nut "G" probably will get loose and result the "wave trace" on cutting surface. You need to adjust it at this moment. Use a hexagon socket wrench to remove the setscrew and install back  with the fixing nut again properly. Only an appropriate pre ssure is enough. Never  have it too tight.   as it will lead to the bearing to O\ "er-heated or damage the rolling surface of bearing and lessen its dynamics. Make sure to fix the setscrew completely after  adjustment ad  illustrated.

1) Filler hole location of Apron:

©

On the right platfonn of Saddle. The filler  hole has oil plug indicates "OIL". 2) Drainer Hole location of Apron:

On the bottom cover of Apron, as illustrated left, position "A"   (also can be seen in front side of Apron downward) 3) Model No of Apron lubricant & change period  Model No is way oil.   ISO UG 68, suggestion changing period is every half a year . 4) Adjustment for the loosely Half Nut Engaged Lever: After long period of operation. the Half Nut Engaged Lever will get loose. please adjust as per following steps: a.  Remover Thread Dial Indicator, there is four adjustment screws can be seen.  b. Adjust those four screv.:sto proper pressure as soon as to push the lever . c. Install Thread Dial Indicator back. 5) Feed load adjustment (cross feed  & longitudinal feed): There is a conical clutch "0" in the middle of Apron, which is an overload protector  deYice. The capacity of safety load is about 12 kg. A hexagon socket screw in the middle of apron can adjust appropriate

load. Tum clockwise to increase load:

anti-c1ockv, :ise it decrease. A proper load capacity handwheel

can be tested by pressing

handle while auto feed operates to see if it will automatically

v,hen load is oyer 12 kg.

cut-ofT

1) Filler hole location of Gear Box: Under the top cover of gearbox. remove the top cover there is an oil plug indicates, "OIL" wher e f iller hole is in. as per illustration "A". 2) Drainer hole   location of Gear Box: On the lef t side of the ten-step speed change the disc downward. The drainer hole is in the scr ews with hexagon socket nut as illustr ated  "B" where an arrow point. 3) Oil br and  and  oil exchange time: We suggest as show   in the figure 6-4 and please change it ever y half -year . illustration 7-3

1) To adjust the accur acy of Tailstock. get loose two hexagon socket scr ews \vhich connect the Tailstock body and Bottom Plate, adjustment to be done depends on what you   expect it to which direction; if  you need it to be in cline fr ont. you must let loose the adjustment scr ews then corr ect it to r equir e d accuracy   minutely. then install the hexagon socket screws and the   adjustment scr ews. Never have it too tight or the Clamping Lever

illustr ation 7-4

will be come heavier , as per illustr ated  "A". 2) If you feel the R elease Handwheel is still too heavy although the Tailstock quill   has been f ixed. This is  because

the Clamping

Block cannot

be released 

fr eely.   You have to push for ward  thc Clam ping lever  a bit and it \vill  recover  in good   order again.

After long period  of working. belts will get slacked. so you n eed to adjust it for  some times. It is as:

1) O pen the cover  on   rear  left side of the lathe. 2) R e lease ad justment certain tension.

Nut "A",   lower  the motor  to proper height and br ing the helt to

3) Install the Nut tightly.

-- -

~

.~

A br ak e pad fading may caused the slack  of br ak e h ell. Ad just Nut "I \" on hr ake  belLOpen

side r ear    eover .remo\'e

la p nULp ush bottom

then install two   nuts   to comp lete adjustment.Install

nut to appropr eate

the side rear cO\'er .

posi tion.

Foot   brake is linked  to Micro Switch. It needs to maintain

a backlash

of 3-5mm from Brake

Cam to the touching head of the Micro Switch. Ahvays

disconnect

the   power

to break

the

machine or it will cause the fading of brake pad. Af ter  ste pping the f oot brake,   needs to reiterate the s pindle control

lever to make the spindle

revolute again.

Whcn it ha ppens to some pole-up threads during pr ocessing. it is caused by the  backlash on Leadscr ew.

Ad  just the   packing nut appr o priately

on rear side of  the

Lead scr ew. Open the cover on rear  side of Leadscr ew   Bracket.   turn nut "A" very tight with no backlash left behind. (To check the r esult by   pushing down Half Nut Handle. turn A pron Handwheel

to rotate. clasp the contact point b etween Gear Box and 

Lead scn: v. Mak e sur e ther e is no backlash cr eated). Install "A"   nut and side cover .

If  th~r e is no cutting liq uid  f low out when you start the motor  sv"itch,   you have to check whether  motor has activated  or  not, secondly to check whether the cutting liquid  in tank is over  the level.   if not, needs to add mor e   liquid. While re-starting the  pump if you still can not   see any liquid were pumped  out.   it must be some block-up in  pum p or  k ak age. and it has to be tak en apart for  ser vicing or  clcaning.

8.Chucks And Chucks Mounting When fitting chucks or faceplates. first ensure that spindle and chuck tapers are scrupulously clean and that all cams lock in the correct positions ; see Fig. It may be necessary when mounting a new chuck to re-set the cam lock studs (A). To do this. remove the cap.head locking screws (B) and set each stud so that the scribed ring (C) is flush with the rear face of the chuck-with the slot lining up with the locking screw hole.  Now mount the chuck or faceplate on the spindle nose and tighten the six cams in turn. When fully tightened. the cam lock line on each cam should be between the two V marks on the spindle nose. If any of the cams do not tighten fully within these limit marks. remove the chuck  or faceplate and re-adjust the stud as indicated in the illustration. Fit and tighten the locking screw (B) at each stud before remounting the chuck for work. A reference mark should be made on each correctly fitted chuck or faceplate to coincide with the reference mark scribed in the spindle nose. This will assist subsequent remounting. Do Not Interchange Chucks Or Face Plates Between Lathes Without Checking For Correct Cam Locking.

WRONG TURN

STUD O:'JE TURN

H J ~ ••

I:"J

7-'

>

= -= _

: . =

Inspection of lathe is carried out on basis of each shift. The inspection work  accords to the following item 1-1.

1) Clean-up

of machine: Dust, chips and other atticles should be removed from

sliding surface of machine to make the rotating or sliding parts performing easy and  smoothly. All other static parts are often also cleaned to avoid the corrosion. 2) Gearing and oiling: Regular oiling should be done every day (see lubrication plan sheet) to keep the machine properly lubricated. 3) Check

all the running parts not too tight ,   or loose. Bearings

of headstock,

longitudinal and cross feed ,   tool holders etc would be examined and adjusted by hand to proper fitness. 4) Check the sensitivity & reliability of all manual control levers: To try the speed change rate function of headstock feeds and apron in gear box and  inspect their starting,   stopping and forward  & reverse action whether they are sensitive at1d r eliable or not. 5) Fixture and fig of headstock, tailstock and tool holder Tight clamping between tailstock and bed surface, close running fit of spindle in tailstock , clamp bolts of  tool holder ,   and figs on headstock.

1)   To check electrical control system:

Try to put "on" and "off' button and examine the sensitiveness of starting ,   stopping and pilot lamp strictly. 2) The sensitivity and reliability of mechanical control device: Contr o l levers for forward and reverse main spindle ,   automatic

feeds and threads

change should be sensitive and reliable. Automatic control devices for longitudinal and cross feed ,   gear change threads change,   carriage,   and spindle direction change should be accurate also. 3)   Limitation of noise and vibration: When starting max speed of headstock spindle on no loading basis, check the noise and vibration whether they are over specified limit or not . 4) Coolant system: Check the quantity of coolant oil and start the oil pump for inspecting its function and leakage. 5) Lubricating system: Examine

all Lubricating

system carefully

and ensure all flowing

line without

1) Temperature of bearings. Touch the main bearing by hand and feel the temperature is nom1ally or not. 2) TeIr.perature of motor: Feel the temperature of motor bearing at the case of full load. 3) Noise and vibration: If you find the noise and vibration of the machine are abnormal or irregular .   Stop the machine immediately for inspection and adjustment. 4) Quality of products: If you discover the quality of products is out of limit.   stop the machine at once for  finding the causes of defects. 5) Safety affairs: a. Must stop operation when you leave the machine.  b. When changing main spindle speed or feeding speed stop running first. c.  All tools and products are strictly not allowing to be left on sliding surface of bed.

1) Cleaning and collection of all tools: All tools should be kept clean first then put back to original position (tool cabinet). 2)   Proper position of tailstock, carriage & tool holder: Tailstock, carriage & tool holder should be placed to proper position. 3) Clean-up of machine: All of the oily matters,   chips etc, on the machine should be removed completely and   put a thin lubricating oil on the sliding surface of machine to prevent the corrosion.

1) Lubricating system: Clean up the whole lubricating system and replenish with fresh lubricating oil. 2) Cooling system: Clean up the whole cooling system and replenish with new cooling oil. 3) Transmission system: Check the damage of rubber V-belt and readjust the tensile strength of V-belt .

1) Dismantle and clean all the dust, chips and foreign matter from moving parts. 2) Electrical system: Carefully examine the connection of all electrical wires,   terminals and switches, which occasionally have been damaged by chips or other.

4. Semi-yearly Inspection: 1) Change oil in gearbox: Remove the used oil from gearbox of headstock , feed and replenish with fresh oil . 2) Check the wear and tear of all gears and packing: Inspect the damage of all gears in various box. spindle and bearings, and packing. Repair or replace it if necessary. 3) Check the clearance fit of complicated feed mechanism: Check the clearance fit between feeding screw lever and nut and main screw spindle and nut whether they are right or not. 4) The stability of machine body: Tighten up the foundation bolts of machine body to the ground and make the body stable.

1) Positioning and leveling: According to the inspection regulation, recheck the positioning and leveling after a year serVIce. 2) Inspection for accuracy: According to the regulation. Inspection work for accuracy should be rechecked. If  the accuracy

is over specified limit, the adjustment or alignment will be done

accordingly. 3) Bearing inspection: Reexamine the insulating materials and clearance fit & lubrication of all bearings. 4) Inspection for appearance: a. If paints are peeled off, repaint it with the same color.  b.Check

the exposed

parts whether

they have

deformed. repair or replace them if necessary.

been

damaged,

corroded,

or 

10. Trouble shooting portion of machine

Overheat headstock

of  bearing

I. Oil level in headstock

is too

low or too high. 2. Quality and viscosity of oil is wrong

Check the oil level and replenish

or 

discharge the oil to the proper level. Replace the oil with recommended  one.

4.0il hole in bearing obstructed

7. bearing

by dirt.

in its case is not

improper position. 8. Bent or sprung main spindle.

Oil leakage from

Remove recement threat; replace and 

gearbox.

tighten.

12.Leakage headstock 13.Leakage

from overflow cover . from overflow

spindle bearing house. Excess noise of  vibration machine

of 

TROUBLE

PROBABLE CAUSES 18.Clamp of work piece in

Chatter 

 

REMEDY

Tighten clamp.

from loose status. 19.5pindle

bearing thrust too

Adjust bearing thrust.

loose. 20.Headstock

is not tight with

Tighten headstock

screw.

 bedway. 21.Excess

clearance between

Adjust carriage back clamp.

carriage and bedway. 22. Excess clearance in cross or compound

I

slide. Regrind tools to correct cutting

23 .Cutting angle of cutting

I

Adjust taper gib.

tool is not correct.

 

angles.

24.Edge of cutting tool has  been worn-out.

Regrind cutting tool.

25.Weak

Replace with rigid tools or reset the

of tool shank and too

long for extension.

tools.

26.Tool fixed to holder not

Tighten tool again.

tight enough. 27. Unbalances

of workpiece

or chuck when high speed

Balance or reduce spindle speed  revolution.

revolution. 28.Front point of cutting tool

Reset cutting tool.

not in correct position. Be;;ding, when long workpiece

29.Feed valve too large.

Reduce feed valve size.

30.Workpiece

Use following

cutting too thin or tool

of tool.

long.

Accuracy

of 

 product fails

3 I.Accuracy  

rest and adjust position

fails in

Check the accuracy of correlation between

machining.

Accuracy

Uneasy to hold gear

32.Set spring broken or too

change lever.

weak.

 

products and machine (ref. chart.)

Adjust adjusting spring.

screw or replace the

Misalignment

Adjust cam and lock in proper 

of 

 position.

chuck with main spindle

Uneasy to cut

34.Excessive

clearance of lead 

screw in axial direction.

thread 

35. Excessive

clearance

Adjust the thrust nut of the leadscrew holder . Adjust slide gib to proper position.

 between saddle and cross slide or cross slide and tool  post slide. 36.Worm thread o r nut in

Adjust or replace it.

cross slide or tool post slide. 37.Excessive

clearance

of

Adjust the set bushing of hand wheel.

handwheel.

Tailstock

is uneasy

to clamp with bed  stably

38.Clamp

handle lever too

long or too short.

Adjust the adjusting nut of clamp  block.

II.Parts List Assembly

r  54 55

124~

(182)

186 185

 TO CC2 46B - 10l 061  TO CC2 4GB - l 0 107 0  TO 06Z 46B - 10 l 0 48

No .

P a r t No .

 

Name

1

GB 77- 8 5

Scr ew

2

C6246B- 101003

C o v e r Dr e s s

3

GB70- 85

Sc r ew

4

C6246B- 101002

5

C6246B- 101002- 1

He a d s t o c k C o v e r S e a l e d Ma t

6   GB894.   1- 86

Spec i f i ca t i on M8

25

x

Qt y . 1 1

M8

20

x

4 1 1

12

Ci r c l i p 5

30

3 3 1

7 8

GB879- 86 C6246B- 1 01 011

9

RUN6246 - 1010 83

Pl ug

3

10

RUN624 6- 101 059

Sha f  t

3

11

C6246B- 101022

Lever

1

12

C6246B- I 01021

For k

1

13

SB4032 - 65

P l ug

1

14

SB4010- 65

Tube Fi t t i ng

1

15

C6251A- 04- 01

Heads t oc k

1

15 16

C6256A- 04- 01 G38- 3A

Heads t oc k Oi 1 P l u g

1 1

 

 

Spr i ng Pi n Lever

x

Z 3/ 8 1 1

P a r t No .

No .

 

Name

M8

1

GB 77- 8 5

Scr ew

2

C6246B- 101003

C o v e r Dr e s s

3

GB70- 85

Sc r ew

4

C6246B- 101002

5

C6246B- 101002- 1

He a d s t o c k C o v e r S e a l e d Ma t

6   GB894.   1- 86

Spec i f i ca t i on

1

25

x

Qt y . 1

M8

4

20

x

1 1 3

12

Ci r c l i p 5

3 1

30

7 8

GB879- 86 C6246B- 1 01 011

9

RUN6246 - 1010 83

Pl ug

3

10

RUN624 6- 101 059

Sha f  t

3

11

C6246B- 101022

Lever

1

12

C6246B- I 01021

For k

1

13

SB4032 - 65

P l ug

1

14

SB4010- 65

Tube Fi t t i ng

1

15

C6251A- 04- 01

Heads t oc k

1

15 16

C6256A- 04- 01 G38- 3A

Heads t oc k Oi 1 P l u g

Z 3/ 8 1 1

1 1

17

GB93- 87

Wa s he r

16

3

18   GB70- 8 5

S oc k e t

Spr i ng Pi n Lever

 

 

He ad C ap S c r e w

x

M16

55

x

3

Gear

1

R UN6 2 46 - 1 0 10 6 5- 1

Shaf t

1

21

GBI 096- 79

F l a t Ke y

22

RUN6246- 101067

F i x Pl at e

23

GB 81 9- 8 5

Scr ew

24 25

RUN6246 - 1010 77- 1 RUN6 24 6- 1 01 09 7

Ha ndl e Pl at e

26

GB879- 86

Spr i ng P i n

27

RUN6246- 101077- 3

28

19

C6246B- 101004- 1

20

 

5

12

x

1 5

M6

16

x

10 1 1

4

x

20

1

Lever

1

RUN6246 - 1010 77- 2

Fi x Br acket

1

29

RUN6246- 101088

Ro u nd He a d S c r e w

5

30

RUN6246- 101080

Pi n

2

 

31 GB79- 85 32   GB308- 8 4

S oc k e t He ad S et Scr ew S t e e l B al l

33   RUN6246- 101066

Spr i ng

34

GB77- 85

Sc r e w

35

GB70- 85

Scr ew

36

C6246B- 1 01098

P l a t e

2 6

M10 x25 1/ 4 1 1

6 M8 M10

x x

8

6

110

1 1

No .

P a r t N o.

 

Name

Spec i f i ca t i on

Qt y .

37 38

C6246B- I 0I I 00 R51- 5A

Pl at e

39

GB70- 85

Scr ew

40

GB120- 86

Pi n

41

GB827- 86

Ri vet

42

C6246B- I 0I 006

Pl at e

1

43

C6246B- I 0I 012

For k

1

44

C6246B- I 0I 012- 1

For k

1

45

C6246B- I 0I 005- 1

Gear

1

46

GB1235- 76

47 48

C6246B- I 0I 005 GB879- 86

49

GB79- 85

50 51

C6246B- I 01018 RUN624 6- 101 065

52

GB1235- 76

53

RUN624 6- 1010 72

54

a i 1 S i g h t Gl a s s

 

a- Ri ng  

20

1 1

M16 x 55

3

16 x 55

1

2x 5

24

20 x 2. 4

Gear

 

2

Spr i ng Pi n

5 x 26

6

Scr ew

M6 x 6

3

Lever

1 2

Shaf t a- Ri ng

22 x 2. 4

5

Lever

2

RUN624 6- 1010 70- 1

Wa s he r

4

55

RUN624 6- 1010 99

Pl at e

4

56

RUN624 6- 1010 64

Gear

2

57

GBI 096- 79

58

RUN6246 - 1010 71

59

C6246B- I 01008

60

C6246B- I 0I 009

61

GB894. 1- 86

Ci r c l i p

62

C6246B- I 01017- 1

Shaf t

1

63

RUN6246- 101077A

Handl e

1

64

C6246B- I 0I 0I 0

Lever

2

65 66

C6246B- I 01015 GB879- 86

Fo r k Spr i ng Pi n

1 2

67

C6246B- I 01016

68 69

C6246B- I 01017   GBn-85

 

6

 

Ke y    

 

 

5 x 12

4

L e v e r   Head

3

Fo r k

1

Lever

1 10

4 x 26

2

Lever

1

Shaf t Sc r ew

1 5

70 71

GB812- 88

Nu t

GB858- 88

Nu t

72

RUN6246 - 1010 11

Pul l ey

73

HG4- 692 - 67

ai l

M4 x 20 M30x1. 5

 

30 S ea 1

1 1 1

 

PD40x62x12

1

=

No .

P a r t No .

 

Name  

Speci f i ca t i on

Qt y .

1080908

1

62

1

74

GB278- 89

Ba 11 Bear i ng

75

GB893. 1- 86

Snap Ri ng

76

GB70- 85

S oc k e t He a d C ap S c r e w

77

C6246B- 101024

Be a r i ng Ca p

1

78

C6246B- 101024- 1

B ea r i n g S e at S e al

1

79

GB278- 89

Bal l Bear i ng

80

GB1096- 79

F l at Key

81

C6246B- 101080

I nput Shaf t

82

GB1096- 79

F l a t Ke y

83

C6246B- 101026

Ge ar

1

84

C6246B- 101027

Gear

1

85

GB278- 89

Ba 11 Bea r i ng

86

C6246B- 101028

Spa c er

3

87

C6246B- I 0 1029

 

Gear

1

88

C6246B- 101030

 

Gear

1

89

C6246B- 101031

 

Gear

1

 

90   GB278- 8 9

M6

 

x

4

80306

1

8

1

x

40

1 8

Ba 11 Be a r i ng

30

 

x

70

80205

 

80206

1

2

1

Gear

1

C6246B- I 0 1033

Ge a r

1

93

C6246B- 1 01035

Spl i ne Shaf t

1

94

GB 278- 89

Bal l Bear i ng

91

C6246B- 101032

92

 

C6246B- 101034- 2 96   GB893. 1- 86 97 GB 3452. 1- 8 2

1

62

1 1

56 x2. 65

O- Ri ng

RUN6 246- 101019- 1

99   GB70- 8 5

80305

Was he r Sna p Ri ng

95

98

 

1

Pl ug

 

Socket

100   C6246B- 1 01079

1

M6

He a d C ap S c r e w

16

x

3

Bear i ng Cover

I

1

101

C6246B- 101079- 1

B ea r i n g C ov e r S ea l

102

GB278- 89

B al l

103

C6246B- I 01077

104

GBI 0 96- 79

105

C6246B- I 01076

106

GB894. 1 - 86

Snap Ri ng

52

1

107

GB894. 1- 8 6

S n a p Ri n g

34

2

108

GB894. 1 - 8 6

Snap Ri ng

48

1

109

C6246B- 101039

 

Gear

1

110

C6246B- 101040

 

Gear

1

 

B ea r i ng

80205

1 1

Gear F l a t Ke y

 

 

8

x

20

1 1

Gear

No.

Pa r t No.

S pe c i f i c a t i o n

Name

1

111

C6246B- 101041

Gear

112

GB1096- 79

F l a t Key

113

C 6246 B- 101078

Spl i ne Shaf t

114

GB278- 89

Bal l

115

C6246B- I 01028

Spac er

116   GB278- 89

Bal l

Qt y .

8 x 32

1 1

80205

Bea r i ng

1 3

Bear i ng

80205

1

75

1

GB894. 1- 86

Snap Ri ng

118   C6246B- 101036- 1

F l a t Ke y

2

Gear

1 1

117 119

C6246B- 101038

120

C6246B- 101036

Gea r

121

GB894. 1- 86

Snap Ri ng

122

C6246B- 101037

Spl i ne Sha f t

123

GB278- 89

Ba l l

124   C6246B- 101034- 2

 

80305

Sna p Ri n g

126

GB3452. 1- 82

a- Ri ng

62  

Pr o t e c t i o n

128

GB79- 8 5

Soc ke t

129

C6246B- 101073

Bal a nc e

130

C6246B- 101074- 1

Br a s s

131

GB79- 85

Soc k et

132

C6246B- 101074

L oc k Nut

56x2. 6 5

Hea d Set Sc r e w

He ad Se t Sc r e w He ad Ca p S c r e w

C6246B- 101075- 1

Rea r S pi n dl e Bea r i n g C o ve r

139

C6246B- 101070

140   GB79- 8 5

M10 x 10 M6 x 20 Seal er

1 1

Be ar i ng

120

Ri ng

1 1 1

Ge ar So c k e t

4 1

Oi l Ri ng Shaf t

1 1

135

138   C6246B- 101071

4 1

S oc k et

Bal l

1

2

Rear Bea r i n g Co v er

GB 276- 8 9

M6 x 8

Bl o c k

C6246B- 101075

137

1 1

Cov er

134

136   C6246B- 101072

1 1

Was he r

GB 893. 1- 86

133   GB70- 85

1 1

Bear i ng

125

127   RUN6246- 1 01019- 1

75

Head Set Sc r e w

M8 x 1 0

3

141

C6246B- 101045

L oc k Nut

142

GB297- 8 4

Bal l

143

C6246B- 101046

L o c k Nu t

1

144

C6246B- 101047

Gear

1

145

C6246B- 101048

Gear

1

146

GB297- 84

Ba 11 Bear i ng

147

C6246B- 101051- 1

F r ont Bear i ng Cov er Seal

Bea r i n g

1  

 

D2007122E

D2007124E

1

1 1

No .

P a r t No .

 

Name

Spec i f i ca t i on

Qt y .

01- 8

1

148

C6246B- I 0I 051

F r o n t B e a r i n g C o v er

149

GB70- 85

S oc k e t

150

C6246B- I 0I 049- 1

Spi ndl e

151

GBI 096- 79

F l a t Ke y

10

x

80

1

152

GBI 096- 79

F l a t Ke y

10

x

90

1

153

RUN6246- 101082- 1

S pr i n g

6

154

C6246B- I 0I 042

C am L o c k f o r 01 - 8

6

155

C6246B- I 01050

C a m S c r e w f o r 0 1- 8

6

156

C6246B- I 01044

S c r e w f o r DI - 8

6

157

GB70- 85

S oc k e t

158

RUN6246- 101048

159

C6246B- I 01061

 

M6

He ad C ap S c r e w

5

40

x

1

M6

He ad Ca p S c r e w

16

x

1

Spacer

1

Pul l ey Shaf t

St at i onar y

160   GB1235- 7 6

1

30

a- Ri ng

2. 4

x

1

Spacer

1

C6246B- I 01060- 1

Br as s

1

163

C6246B- I 01060

St at i onar y

164

C6246B- 1 01059

165

GB894. 1- 8 6

S n ap Ri n g

166

GB70- 85

S oc k e t

167

C6246B- 101068

Bear i ng

168

C6246B- 101068- 1

B ea r i n g C o v e r S e al

169

GB 278- 89

Bal l

170

C6246B- 101066

171

161

C6246B- I 0 I 059

162

 

 

1

Pul l ey

1

Spacer

1

30 M6

He ad Ca p S c r e w

16

x

1

Co v e r

Bear i ng

3 1

 

80205

1

Gear

1

C6246B- 101069

Shaf t

1

172

GB1096- 79

F l a t Ke y

8

x

90

1

173

GB1096- 79

F l a t Ke y

8

x

70

1

174

GB894. 1- 86

S n ap Ri n g

175

C6246B- 101053

 

Gear

1

176

C6246B- I 01052

 

Gear

1

177

GB70- 85

S oc k e t

178

C6246B- I 01067

B e ar i n g

179

C6246B- I 0I 067- 1

B e a r i n g C o v er   Seal

180

GB278- 89

Bal l

181

GB894. 1- 86

182

GB8 94 . 1 - 86

183

C6246B- I 0I 057

 

Gear

1

184

C6246B- I 01056

 

Gear

1

 

2

30

M6

He ad C ap S c r ew

x

16

13 1

Co v e r

1 80205

1

S n ap Ri n g

30

2

Snap Ri ng

48

2

Be a r i n g

 

No.

P a r t No .

185

GBI 096- 79

186

C6246B- I 0I 055

187

 

Name

Spec i f i c at i on

Fl at Key  

6 x 56

Qt y . 1

Gear

1

C6246B- I 0I 065

Shaf t

1

188

GBI 096- 79

F l a t Ke y

189

HG4- 692 - 67

Oi l

190

GB278- 89

Bal l

191

GB70- 85

S oc k et

192

C6246B- I 0I 063

Bear i ng

S e at

1

193

C6246 B- I 0I 063- 1

B ea r i n g

S e at   Seal

1

194

GB1096- 79

F l a t K ey

195

C6246B- 101064

Ou t p u t

196

GB1096- 79

F l a t Ke y

8 x 40

1

197

GB1096- 79

F l a t Ke y

8 x 36

1

198

GB278- 89

Bal l

80206

1

199

GB894. 1- 86

Snap Ri ng

30

5

200

C6246B- I 01058

 

Gear

1

201

C6246B- I 01054

 

Gear

1

202

GB278- 89

Bal l

203

GB1235- 76

a- Ri ng

204

C6246B- I 01082

Pr ot ec t i on

1

205

C6246B- I 01081

Gear

1

206

GB80- 85

Scr ew

207

SNBY2. 5/ 0. 5

Oi l

208

C6246B- I 0I 088

Conj unct i onal

 

8 x 90

S e al

PD40 x 62

Bear i ng

1 x

12

1

 

1080908

1

He ad Ca p Scr ew

M6 x 20

3

6 x 28

Shaf t

1

Be a r i n g

 

Bear i ng

Pump

209   25568

Ti e- i n

210

GB 1527- 7 9- M- T3

Br as s Tube

211

25677

Dou bl e   Taper

212

GB52- 2

Was her

213

Wu- 16 x 180- J

214

GB70- 85

Fi l t er Scr ew

215

GBI 527 - 79- M- T3

Br as s

1

 

80205

1

68 x 3. 1

1

M6 x 12 M14x1. 5

  Bl ock

2 1 1 2

10 x   O. 75 Shea t h

1 2

18

1 1

M6 Tube

216   15326C

Ti e- i n

217

BI 061C

Do u b l e T a p e r

218

C6246B- I 01084

Man i f ol d

219

GB70- 85

S oc k et

x

55

3

4 x   O. 75

1 9

Shea t h

9 1

He ad Ca p S cr e w

220   B145C

Do u bl e T a pe r

221   25567

Ti e- i n

S h ea t h

M5

x

25

2 2 2

55

C = ,

No .

P a r t No .

222

GBI 527 - 79- M- T3

223 224

C6246 B- I OI 086 G52- 2   GB80- 85

225

 

Spec i f i ca t i on

Name Br ass Tube Conj unct i onal Was he r Scr ew

Qt y .

8 x  O. 75

1

14

1 2

Bl ock M6

x

16

1

49   50

51

49   50

51

ill

No .

Part

No .

 

Name

Spec i f i ca t i on

Qt y .

1

R UN6 1 41 - 1 0 20 7 0- 1

Fo r k

1

2

RUN6 24 6- 1 02 06 9

Fo r k

1

3

RUN6246 - 102 069- 1

For k

1

4

GB1235- 76

a- Ri ng

5

RUN6246- 1 02077

Shaf t

1

6

C 62 51 A- 0 5- 0 6

T op C ov e r

1

7

RUN6246 - 1020 79

Pl at e

1

8

GB70- 85

Scr ew

M6

9

GB70- 85

Scr ew

MI 0

10

GB78- 85

Scr ew

M6

11

RUN624 6- 1030 31

Oi l C o v er

12

GB 87 9- 86

Spr i ng P i n

13

GB79- 85

S oc k e t

14

GB78- 85

1:

16

2. 4

x

6

30

2

x

60

2

x

8

1

x

1 5

S et S c r e w

x

16

2

M6

x

20

2

Scr ew

M6

x

16

2

GB70- 85

Scr ew

M6

x

50

1

16

RUN6246- 102080

Pl at e

17

GB827- 86

Ri vet

18

RUN6246- 10208 1

Pl at e

19

GB78- 85

Sc r ew

20

GB1160. 1- 89

Oi l S i g h t Gl as s

21

GB70- 85

Scr ew

22

RUN6246- 102001A

Ge ar B ox

23

GB118- 86

T ap er

24

GB70- 85

Sc r ew

25

RUN6246 - 1020 01- 2A

S e a l e d Ma t

26

GB 70- 85

Scr ew

27

RUN6141- 102002A

F r o nt

28

G38- 3A

Oi l

29

C6251A- 05- 05

 

1 2

5

x

10 1

M8

x

35

1

20 M6

x

1 60

3 1

Pi n

10

x

MI 0

x

45

2

30

2 1

M6

x

30

3

C ov e r

1

Pl ug

Z 3/ 8"

1

Spacer

30

1

Oi l - Sea I

 

TC20

x

42

x

8

1

31

GB70- 85

S oc k e t

32

R UN6 2 46 - 1 0 20 5 0

Ca p

1

33

RUN6246 - 1020 50- 1

S e a l e d Ma t

1

34

GB2 78 - 8 9

Bal l

35

GBI 096- 79

Key

36

C6251A- 05- 04

B- Sha f t

1

37

R UN6 2 46 - 1 0 20 4 8

Gear

1

 

He ad C ap Scr ew

Bear i ng

 

M6

x

12

6

80104

4

6

1

x

10

No . 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73

Par t No. SF- 1 GB894. 1- 86 RUN6246- 102047 GB278- 89 RUN6246- 102046 SF- 1 RUN6246- 102045 GB1096- 79 RUN6246- 102044 RUN6141- 102042- 1 RUN6246- 102041 RUN6246- 102040- 1 RUN6246- 102040 GB70- 85 GB301- 84 GB879- 86 C6251A- 05- 03 RUN6246- 102012 GB78- 85 RUN6246- 102023   GB3452. 1- 82 SF- 1 RUN6246- 102024 GB894. 1- 86 SF - 1 RUN6246- 102026 RUN6246- 102027 RUN6246- 102028 RUN6246- 102029 RUN6246- 102030 RUN6 246- 102031 RUN6246- 102032 RUN6246- 102033 RUN6246- 102034 RUN6246- 102035 RUN624 6- 1020 36 RUN6246- 102037

   

 

 

                       

  Name Bal l   Bear i ng Snap Ri ng Cl ut c h Bal l Bear i ng Gear Bal l Bear i ng Gear Key A- Sha f t Gear C- Sha f t Seal ed Mat Cap S oc k e t C ap S c r e w Thr us t Bear i ng Spr i ng Pi n Col l ar - L i nk a ge Co l l ar - L i n k age Scr ew E- Shaf t O- Ri ng Bal l Bear i ng Gear Snap Ri ng Bal l Bear i ng Gear Gear Gear Gear Gear Gear Gear Gear Gear Gear Gear Gear

 

Spec i f i c at i on 1410 18

 

80105

 

2020 4

x

M6  

20

x

20

8104 5 x 35

M6

x

16

3 5 .5 x3 .5 5

 

2012

 

20 1218

Qt y . 2 2 2 2 1 1 1 2 1 1 1 1 1 6 1 2 1 2 2 1 2 4 1 4 2 1 1 1 1 1 1 1 1 1 1 I

1

No .

P a r t No .

74

RUN6246- 1020 25

  D- Sha f t

75

GB1096- 79

Ke y

76

GB278- 89

Bal l Bear i ng

77

RUN6141- 1020 38

78

Spec i f i ca t i on

Qt y . 1

6  

146

x

1

80203

2

Gear

1

RUN6246- 1020 39

F- Shaf t

1

79

RUN6246- 1020 22

Ca p

1

80

RUN6246- 1020 22- 1

S e a l e d Ma t

1

81

GB278- 89

Bal l

82

RUN6246- 1020 20

 

Gear

1

83

RUN6246- 1020 19

 

Gear

1

84

RUN6246- 1020 18

 

Gear

1

85

RUN6246- 1020 17

 

Gear

1

86

RUN6246- 1020 16

 

Gear

I

87

RUN6246- 1020 15

 

Gear

1

88

GB1096- 79

Ke y

89

RUN6246 - 10202 1

G- Sha f t

90

GB894. 1- 86

Snap Ri ng

91

RUN6141 - 10201 4- 1

92

GB278- 89

93

 

Name

 

Bear i ng

 

80103

6

x

1

20

2 1

25

1

Gear

1

Bal l Bear i ng Oi l S e al

   

80204 TC20

x

40

1 x

7

1

94

RUN6246- 10201 3- 1

S e a l e d Ma t

1

95

RUN6246- 10201 3

Cap- Ri ght

1

96

GB879- 86

Spr i ng Pi n

97

GB78- 85

So c ke t

98

5

x

35

1

10

1

M8

RUN6246- 10200 8

S et Scr ew Cl aw- Shi f t er

99

GB119- 86

Pi n

B8

100

RUN6246- 10200 7

Cl aw- Shi f t er

1

101

RUN6246- 1020 06

Cl aw- Shi f t er

1

102

RUN6246- 1020 05

Cl aw- Shi f t er

1

103

RUN6246- 1020 04

Cl aw- Shi f t er

1

104

RUN6246- 1020 09

Cam Shi f t er

1

105

GB879- 86

Spr i ng Pi n

106

RUN6246- 1020 10

H- Sha f t

107

GB91- 86

Spl i t

108

RUN6246- 1020 11

H- Sha f t

109

RUN6246- 1020 03

B ev e l

110

GB1235- 76

a- Ri ng

x

1

5

x

x

16

16

2 1

Pi n

2

x

30

5 1

Ge a r

63

5

1 22

x

2. 4

2

 

o~~.

No.

Par t No.

 

Speci f i ca t i on

Name

Qt y . 3

1 11

GB 87 9- 8 6

Spr i ng Pi n

112

RUN6246- 102066

Ar m

1

113

RUN6141- 102062- 2

Spacer

4

114

RUN6246- 102075

Det en t

115

RUN6141- 102072

Shaf t

3

116

RUN6246- 102056 - 1

Lever

3

117

RUN6246- 102076

S pe e d C ha n ge

1 18

GB 77 - 8 5

Scr ew

119

RUN6246- 101088

Scr ew

4

120

RUN6246- 102073

Fo r k

3

121

RUN6246- 102067

Ar m

1

122

GB1235- 76

a- Ri ng

30

12 3

GB 81 9- 85

Scr ew

M5

124

GBI 096- 7 9

Ke y

125

RUN6246- 101066

Spr i ng

5

126

RUN6246- 101070- 1

Was he r

4

127

RUN6246- 101099

Pl at e

3

128

RUN6246- 102068

Ar m

1

129

RUN6246- 102065

S pe e d C ha ng e Ha n dl e

2

1 30

GB 30 8- 7 7

S t ee 1 Ba 11

1/ 4 1 1

5

131

GB 87 9- 76

Spr i ng Pi n

5

1

132

RUN6246- 102060

B ev e l

133

RUN6246- 102062- 1

134

RUN6246- 102062

S ha f t

135

RUN6141- 102055

Shaf t

136

GBI 096- 79

Ke y

137

RUN6246- 102063

Sel ect i ng

138

RUN6246- 102082

Pl at e

1

139

RUN6246- 102053

Wheel

1

 

 

 

 

5

30

x

3

Pl at e

1

Ha n dl e M8

x

x

5

x x

x

8

5

3. 1

4

10

6

14

3

30

1

Ge ar

1

Spacer

1

Sl e e v e

1 5 Di a l

x

28

1 1

'I

54

55

100

101

102

103

104

105

106

107

108

109 110

111

112

113

124

12 5

@ 0 0

o

(l= == == ~t::= == ~

(103)

Pa r t No.

No .

Spec i f i ca t i on

Name

Qt y .

1

GB818- 85

  Scr ew

2

C 62 51 r\ -0 7- 44

Ca s e- Wi pe r

1

3   C6251A- 07- 43

Wi pe r

1

4

RUN6246- 103056- 1

Sl eeve

1

5

GB2089- 80

Spr i ng

6

RUN6 246- 103058- 2

Ad j u s t

7

RUN6246- 103057- 2

Ro u nd P i n

1

8

C6251A- 07- 45

F o ur Wa y T oo l P o s t

1

8

C6251A- 07- 4 6

Bl ock- Tee

1

9

GB 83- 8 8

Scr ew

10

GB119- 86

11

16

M4 x 12

1

1x 5 x 18

3

S c r e w ( F l a t Ty pe)

( T T y p e) M12 x 55

12

Pi n

D6 x 60

3

GB 77- 85

Scr ew

M8 x 10

3

12

RUN6246- 10306 2

Cl ampi ng

Handl e

1

13

RUN6246- 103061

Cl ampi ng

Handl e

1

14

RUN6246 - 103060

Wa s he r

15

GB301- 84

Thr us t

Bear i ng

16

RUN6246 - 1030 58- 1

S l e e ve

( F l a t Ty pe)

17

C6251A- 07- 42

T oo l P o s t Sha f t

17

C6251 A- 07- 42- 1

T oo l

18

GB77- 8 5

Scr ew B al l C up

19   GB1155- 79

1

P os t S ha f t

 

1

8104

1

( F l a t Ty pe )

1

( T Typ e )

1 M8

40

x

6 1/ 4

1 6 2

20

GB 308- 84

St eel

21

GB80- 85

Scr ew

22

C6251A- 07- 50

C omp o un d

Re s t

( F l a t Ty pe)

1

22

C6251A- 07- 50- 1

C omp o un d

Re s t

( T Ty pe)

1

23

RUN6246H- 1030 43- 1

Nut

( Me t r i c)

1

23

RUN6246H- 103043- 2

Nu t

( I nch)

1

24

RUN6246- 103043

Sc r ew- Compo und

Res t

24 25

RUN6246- 1 03043- 3 GB77- 8 5

Sc r ew- Compound Scr ew

Re s t ( I nc h)

26

GR80- 8 5

Sc r e w

27

GB879- 8 6

Spr i ng

Pi n

28

GB 30 1- 8 4

Thr us t

Be a r i n g

29

RUN6246- 103044

S ea t Co mp ou nd

30

GB70- 8 5

Scr ew

31

RUN6246- 1 03044- 1

Nut

1

32

RUN6246- 103045

Co 11a r

1

B al l

M8

x

1 1

10

1

( Me t r i c ) 6

1 1

M5 x 8

1

2

1

M6

x

x

12

8102 Re s t

2

2 1

S c r e w M6 x 20

2

Par t

~o.

No.

Name

Spec i f i c at i o n

Qt y .

33

RUN6 24 6- 1 03 04 6- 1

Di a l - C omp o un d

Res t

( Me t r i c)

1

33

RUN6 24 6- 1 03 04 6- 2

Di a l - C o mp o u nd

Res t

( I nc h)

1

34

RUN6246- 103047- 1

Wav e Ty pe Wash er

1

35

RUN6246- 103047

Nut

1

36   RUN6246- 103048

Ha nd l e

1

37

RUN6246- 103049

Handl e

1

38

GB70- 85

Sc r ew

39

GB70- 85

Sc r ew

( C 62 51 A)

39 40

GB70- 85

Sc r ew

( C6256A)

RUN6246- 103037

Sc r ew

1

41

C6251A- 07- 51

Gi b

1

42

GB70- 85

Sc r ew

( C 62 51 A)

M 10

x 40

2

42

GB70- 85

Sc r ew

( C62561\ )

M10 x 65

2

43 - 13

C6 251A- 07- 41

Swi v el

Tabl e

1

C6 256A- 07- 41

Swi v el

Tabl e

1

44   GB80- 85

45

 

46   C6251: \ - 07- - 38 RU! ' i 6 246- 103036 47

M10 x 80

1

2

Wi per Sc r e w

1 4

I ndi c a t o r

49

Rt ; \ 6246- 103040

~ut

 

1

1

C 6 2 5 1 : \- 0 7- 0 2- 1  

M10x55

Case - Wi p er

48 50

3

M6 x 10

Sc r ew

C62 5 1. \ - 07- 39

C6 251A- 07- 02 51   GR79- 85

 

M6 x 10

Di a 1

1 3

Cover - Cr os s

1

Sl i d i ng

Sc r ew

M8

x

30

1 .,

52 : 3

GB70- 85 RUN6246- 1 03022- 2

S oc k e t K ey  

54

C6 25 1. \ - 07- 2 1 Y

Cr o s s F eed S c r e w

( I n c h)

1

54 55

C6 2511\ - 07- 21

Cr o s s

( Me t r i c )

Rt ' N6 141- 103003

Nut

( Met r i c)

1 1

55

RL ' ! ' i 6141- 1 03003- 1

Nut

( I nc h)

1

56 57

C6 251\ - 07- 35 RuN6246- 1 03004

Gi b Gi b

58

GB301- 84

T hr u s t

59

RUN6141- 103007

Br ac k e t

1

60

RVN6246- 103007- 1

Nut

1

61

RUN6l 41- 103105

Cov er

1

62

RUN6246- 103030A

Ha ndl e

1

63   GB70- 85

He ad Cap Sc r e w

 j

1 F e ed S c r e w

Scr ew

M6 x 35

1 1 Bear i ng

8101

M8 x 16

2

1

P a r t No .

No .

Spec i f i ca t i on

64

RUN6246- 103029

65

RU~6246- 103028

Nut

1

66

RU~6246- 103025

Wav e T y p e Wa s h e r

1

67

RUN6141- 103027

C r o s s F e e d Di a l

( Met r i c)

1

67

RUN6 141- 103027- 1

C r o s s F e e d Di a l

( I nc h)

1

68   GB70- 85 69   GB278- 8 6

 

Name

Qt y .

  Handl e

1

S o c k e t   H e ad S e t Scr ew Sc r ew

M8 2

70

RUN460- 105031

Pl at e

71

SF - 1

Bea r i ng

72

GBl 18- 86

T ap er

73

GB70- 85

Sc r ew

M8

74 75

GB70- 85 GBl 18- 86

Scr ew T ap er P i n

76 77

C6251A- 07- 13 RC~6246- 103026

Ca s e- Wi pe r Cl ut ch - Di al

70 5

x x

2 2 1

 

Pi n

1810

2

6

26

2

20

6

M10 x 60 8 x 60

4 2

x x

2 1

78   GB80- 8 5

Scr ew

79 80

C6251A- 0 7- 11 RUN6 246- 103077

Wi pe r Bol t

1 1

81 82

C6251A- 0 7- 2 3 GB l 155- 7 9

Br a c k e t B al l C up

1 1

83

C6251A- 07- 10

Ca s e- Wi p er

2

84   C6251A- 0 7- 0 8

Wi per

1

85

C6251A- 0 7- 22

1

86

GB1567- 7 9

C r o s s F ee d Pi ni on Key

M6

8

x

8

8

x

12

1

1

87   GB894- 1 - 8 6

Sna p Ri n g

88   C6251- A- 07- 22- 2

Gea r

1

89 90

C62 5 L \ - 0 7- 0 1 Rl  i : i 6246- 103031- l

Sa ddl e P l a t e

1 1

91 92

RC : - - J 6246- 1 03031

P l u g- Oi l

C6251: \ - 07- 2 0 Rl J . ' 6 246- 103019

Gi b - f  r o nt Cl a mp- Ca r r i a ge

93 94   G870- 85 95 96

2

24

1

I n l e t

Sc r e w

1 1 M6

x

20

1

C6251: \ - 0 7- 1 8

Gi b- I e f  t - f r on t

1

Wi pe r

1

97 98

C6251A- 0 7- 1 2 C6251. \ - 0 7- 1 5 GB70- 8 5

Gi b Sc r e w

1 4

99

RUN6141- 1030 16- 1

ba f f l e

M5

x

10

2

No.

P ar t

No .

 

Name

100   C6251A- 07- 16

Hol der

101 10 2

GB70- 85

Sc r ew

C62 51A- 07- 09

Wi per

10 3

RUN6246- 103070

Oi l

Speci f i ca t i on

Qt y.

M8 x 30

1 4

Gi b

1 1

Pl ug

104   GB1235 - 7 6

a- RI NG

10 5   GB2089- 80

Spr i ng

10 6

GB308- 84

St e el

10 7

RUN6246- 10306 3

Body   Pump

1

108

RUN6246- 103064

Pi s t on

1

10 9

GB3452. 1- 82

a- RI NG

11 0

RUN6246- 103065

Spr i ng

11 1

GB1235 - 7 6

a- RI NG

11 2

RGN624 6- 1 03066

Bot t o m Boar d

11 3

GB68 - 85

Scr ew

11 4

RUN624 6- 1 03068

Pl at e

11 5

GB70 - 85

Sc r ew

116

RU%246- 103067

Pl u g

16 x 2. 4 Bal l

2

32 x 3 . 1

1 2 1

M5 x 12

2 1

11 9

Br as s

Tube Tube


Man i f  o l d Sl e eve

1

1 M5 x 10

T ube F i t t i n g

and 15326 C


1

118

12 1   B1016C

1

9x1. 8

Br as s

RC%246- 10300 5

0.  5x4. 5x16

r od

117

12 0

1

1 3 1 1

and Fi t t i ng

4

12 2

Brass

T ub e


1

12 3

Br a s s

Tube


1

12 4

Tube Fi t t i ng

Z   118"  x
1

12 5

Br as s


1

Tube

12 6

RU%246- 103071

Tube Fi t t i ng

1

127

Rl " N6246- 103072

Nut

1

12 8

RLN6246- 103073- 2

1

12 9

RI : N6246- 103073- 1

Sl eev e One Way Va l v e As s

1

(50)

(51)

1 32

r 

No .

Pa r t No.

 

Name

Spec i f i ca t i on

Qt y

1

RUN460- 10400 3A

2

RUN460- 104002

L e a d Nut : \ s s y ( Ri gh t   Hand) Gi b

3

t B70- 85

Scr ew

M6

16

3

4

GB80- 85

Sc r e w

' M6 x 20

4

5

GB6170- 86

Nut

Mu

4

6

RUN460- 10401 8- 0 1

Se at - Wor m

1

7

RUN460- L 04D15

Bus hi ng

2

 

1 1 x

8   GB8{~- 8 5

Scr ew

M8

x

10

2

9

GB77- 85

Scr ew

M8

x

10

2

10

GBI 096- 79

Ke y

12

1

11

RUN460- 104016

Sl e e ve- f eed

12

RUN460- 10401 7

 

6

x

Ro d

1

Gear

1

13

Oi l   Seal

14   GB812- 8 8

Nut

15   GB858- 8 8

Nut

16

RUN6246- 104020- 1

Wa s he r

17

GB 301- 84

Thr us t

18

RUN460- 104020

Wo r m Gea r

19

C  B 8 S - 2 0 1 0

Set

20

RGN6246- 1 04019

Shaf t

1

21

RG~460- 104023- 0 1

Saf e d ev i c e bl o c k ( Ri g ht Hand)

1

21 22

RUN460- 104023- 02

Saf  e dev i c e b l o c k

1

GB894. 1- 86

Snap Ri n g

23

RUN460- l 04030

24

GB70- 85

Scr ew

25

RU~460- 104032

Spr i ng

1

26

RUN 4 6 0- 1 0 4011

Bo t t om Cover

1

27

RUN460- 104011- 1

S e a l e d Ma t

1

28

GB70- 85

Sc r e w

M6

x

16

9

29

GB 77- 8 5

Sc r e w

M6

x

35

1

30

G38- 3 A

Oi l P l ug

Z 3 / 8"

1

31

RUN460- 1 04012

Br acke t

32

GB1l 9 - 8 6

Pi n

B8

x

40

1

33

GB 70- 85

Scr ew

M6

x

16

2

34

GB80- 85

Scr ew

M6

6

1

35

RUN460- 104014

36

GB77- 85

 

 

 

TC32

42

x

M20

x

1. 5

x

2 1

20 2 Bear i ng

8104

2 1

20

2

( L e f t Ha n d) 10

1

Lever

1 M5

x

8

1

1

x

Lever Scr ew

8

1 M8

x

30

1

 No.

Part

No.

Q ty

Specification

37   GB6170- 86

Nu t

38

ail

1

M8

 T C1 5

Sea 1

x

25

x

7

1

39

RUN460- 104010

Pin

1

40

GB70 - 85

Screw

1

41

RUN460- 104031

Screw

1

42

GB80- 85

Screw

1

43

RUN460- 104022- 01

Spring

1

44

GB70- 85

Screw

3

45

RUN460- 104026- 01

Shaft

46

RUN460- 104027

Buffer 

1

a-Ring

2

1

47

(Right

1

Hand )

48

RUN460- 104028

Sleeve

49

GB70 - 85

Sc r ew

50

GB30 8- 84

S t ee 1 Ba 11

:1

RUN6246 - 1 01 06 6

Spring

52

GB77- 8 5

Scre w

M8

x

10

53

GB70-  8 5

Sc r ew

M6

x

35

54

GB6170-  86

~ut

55

RUN624 6- 104 074

K n o b

56

RUN460- 104068

ail

57

GB12 35- 76

a-Ring

58

RUN6246- 10400 7- 01

S ha ft

sle eve

(Right

58

RUN6246- 104 007- 02

Shaft

sleev e

(L ef t

59

GB80- 85

Screw

60

RUN460- 104007- 02

Shaft

sleev e

(R ight

Hand)

M6

x

20

2

1/ 4"

M6 (Righ t

Hand )

Sig h t

61   RUN6246 - 10109 9

Plate

62

RGN460- 10 4008

Lever 

63

GB819- 8 5

Screw

64

RUN460- 104006- 01

Sh aft

(Right

64

RG~4 60- 104006 - 0 2

Shaft

(Left

65

C6 2- 1 A- 0 6- 0 1

Haft

N ut

(M etr ic)

65

C6251A- 06- 0 1 Y

H aft

~ut

(Inch)

66

GB93- 87

S pring

67

GB70- 8 5

Sc r ew

68

RUN4 60- 104073

Plate

69

RUN460- 10400 5

Key

70

RUN460- 104051

Shaft

Hand ) Hand) Hand )

Hand)

P in

6

M6 (Ri ght

H and)

x

3

16

No.

Pa r t No.

Name

71

GBI 096- 79

~ey

72

RUN460- 104052- 1

Sea l e d Mat

73

GB1l 55 - 89

Bal l

74

RUN460- 104052

Sea t

75

GB70- 85

Sc r e w

76

SF- 1

Bea r i ng

77

RUN460- 104054- 0 1

Di a l - Rac k

Spec i f i ca t i o n 6

25

x

Qt y 1 1

Cup

6

1 1

M6  

25

x

2010

4 2

( Met r i c )

1

78   Q67- 4- 3 3

Spr i ng

79

RUN460- 104055

Hand Whee l

80

GB77- 8 5

Sc r e w

81

Rl i N460- 1 04 057

Was her

1

82

Rl ' ~6246- 1 01 088

Scr ew

1

80

1 1

M4

20

x

1

8"   RD460- 1 04056A 84   RLN460- 104047 85 GB87 9- 86

Ha ndl e

1

Pi non

1

Pi n

5

x

35

1

86   GB1096- 79

Ke y

6

x

20

1

87

GB: 801 - 86

\ e e dl e   Bear i ng

4644903

2

88

RL N460 - 104053

Sl eeve M8

1

-)

 

89   GB80- 85

Sc r ew

90

Rr ~460 - 104048

Spa c er

1

91

Rl ~460- 104049

Gear

1

 

x

12

92   GB278- 89

Bal l

93

RL N460- 104050- 1

Sea l e d Mat

1

94

Rl N460- 104050

Cov er

1

Bear i ng

801 03

1

95   GB70- 85

Sc r e w

96   GB894. 1- 86

Sn ap Ri n g

97

RUN460- 10404 1

Ge ar

1

98

RUN460- 104042

Shaf t

1

M6

99   GB308- 84

St eel

1 00

Rl N460- 104044

C ha n ge

10 1

Rl N460- 104045

Handl e   Lever

102   GB79- 85 10 3

Rl ' N460- 104043

Ba 11

Change

12

20

"

)

2

7/ 32"

Ge a r

Sc r ew  

x

1 1 1

M5

x

10

Sl eeve

1 1

10 4   GB70- 85

Scr ew

10 5

Rl i N460- 1040n

Pl at e

1

10 6

RUN46 0- 104043- 1

Pl u g

1

10 7

RUN460- 104036- 1

Co ver

1

M6

x

12

2

No.

Par t

No .

 

Spec i f i ca t i on

Name

Qt y 1

1 08

GB 27 8- 8 9

Bal l

109

RUN460- 10403 4

Wor m Gear

1

110

RUN460- 104035

Gear

1

111

RUN460- 10403 8

Spr i ng

1

112

RUN460- 10403 9

Spacer

1

1 13

GB 10 96 - 7 9

Ke y

114

RUN460- 104037

Pi n

1

115

RUN460- 104036

Cover

1

1 16

GB 77 - 8 5

Scr ew

1

117

GB278- 89

Bal l

118

RUN460- 10404 0- 1

S e a l e d Ma t

1

119

Rl ; N460- 10404 0

Cover

1

1 20

GB 70 - 8 5

Scr ew

121

RUN6246- 10407 2

Pl at e

122

RUN460- 104059 B

Di a l

1 23

GB 87 9- 8 6

Pi n

124

RUN460- 10404 6

 

Spacer

125

RUN460- 10406 0

 

Gear

126

GB97. 2- 85

Was he r

1 27

GB 61 70 - 8 6

, ut

128

GB70- 85

Sc r ew

129

RUN460- 10405 8

Thr ead

130

GB827- 86

Ri ve t

1 31

RUN6246- 104071

I ndi cat or

132

RUN460- 10402 4

133

RUN6246- 104001A

A pr o n

( Ri g h t Ha n d )

1

1 33

RUN460- 10400 1B

A pr o n

( L e f t Ha n d )

1

   

 

 

 

 

Bear i ng

180105

8

 

Bear i ng

12

x

80204

M6

x

12

1

1

3 1

I ndi cat or

Shaf t

1

( Met r i c) 3

x

8

I

1 1

( Met r i c) 10

1

MI 0

1

M8 Di a l

x

85

1

B o dy 2

Di a l

1

( Me t r i c )

x

5

10 1 1

Spacer

No .

P a r t No .

1

RUN460- 104056A

  Handl e

2

C 62 46 B- I 0 50 10

Handl e Wheel

1

3

C 62 51 A- 0 8A- 0 3

Di al - Feed

( Met r i c)

1

3

C 62 51 A- 0 8A- 0 3Y

Di a l - F e e d

( I nch)

1

4

GB80- 85

Scr ew

M5 x 25

2

5

GB70- 85

Scr ew

M6 x 35

3

6 7

C6251A- 08A- 02 GB1155- 79

C ap - B o dy E n d B al l Cu p

6

1 1

8

GB301- 84

Thr us t

8105

2

9

C 62 46 B- I 0 50 05

F e e d Nu t

9 10

C6246B - I 05005- 1 GB I 096- 79

F e e d Nu t ( I n c h ) Ke y

11

C6251A- 08A- Ol

Feed Scr ew

( Met r i c)

1

11 12

C6251A- 08A- 01Y C 62 66 - 0 8- 1 8

Feed Scr ew Scr ew

( I nc h)

1 1

13

C 62 66 - 0 8- 1 9

Was he r

14 15

GB70- 85 GB1155- 79

Scr ew B al l C up

16

C6246B- I 05003

Tai l s t oc k

17

HG4- 692 - 67

Oi l - Seal

18 19

C6246B- I 05030 GB80- 85

Pi n Shaf t Scr ew

20

C6251A- 08- 01

Tai l s t ock

21

GB56- 88

Nut

22 23

GB95- 85 RUN460- 105031

24

Spec i f i c at i on

Name

Qt y . 1

Bear i ng

 

1

( Me t r i c ) 6 x 16

1 1

1 M6 x 16 10

4

2 1

Sl eeve PD75 x 95 x 12

1

M6 x 10

1 1 1

Body M20

1

Was he r Pl at e

20

1 1

GB827- 86

Ri vet

2x 5

4

25

C6251A- 08- 02

Bot t om Tai l s t oc k

1

25

C6256A- 08- 02

1

26 27

C6251A- 08- 09 GB818- 85

Bot t om Tai l s t oc k Wi pe r

28

C6251A- 08- 08

Ca s e- Wi pe r

29

GB95- 85

Was he r

30

GB5782- 86

Scr ew

30 31

GB5782- 86 GB848- 85

Scr ew ( C6256A) Was he r

32

GB37- 88

Bo 1t ( C62 51 A)

2

C r o s s Re c e s s e d He a d S c r e w

M4 x 12

8 2

( C6251A)  

12

2

M12 x 70

2

M12x90

2 1

20  

M20x150

1

No .

Par t

No .

 

S pe c i f i c a t i o n

Name

Qt y .

32 33

CB37- 88 RUN4 60 - 1 05 03 2

Bol t ( C6256A) Pl at e

34

RUN460 - 105 017

Bl oc k- adj us t i ng

35

CB77- 86

Sc r ew

M10 x 8

1

36

GB79- 85

Scr ew

M10 x 12

1

37

CBl 19- 86

Pi n Shaf t

12x85

2

38

Scr ew

M16x20

2

39

CB80- 85 C6251A- 08- 06

Wi pe r

2

40

C6251A- 08- 07

Ca s e- Wi pe r

2

41

C6251A- 08- 03

Cl ampi ng

42

CB5782- 86

S c r e w ( C 6 25 1 A)

M20 x 100

1

42 43

CB5782- 86 RUN460 - 105 018

Sc r ew ( C6256A) Br ack et

M20x 125

1 1

44

RUN460- 105028

Eccent r i c

45

GB879- 86

Spr i ng P i n

46 47

C6246B- 105012 RUN460- 105020

T a pe r Gi b S t r i p Scr ew

1

48 49

C6246B- I 05021 RUN460- 1050 04

Bl ock Cl amp Lead Scr ew

1 1

50 51

C6251A- 08- 05 RUN6246 - 1050 07

Shaf t Sc r ew- Br ak e

1 2

52 53

C6251A- 08- 04 RUN460- 105 006

Shaf t Lead Scr ew

1 1

M20x 175

1 1 1

   

Handl e

2

Bl ock

1 6 x 36

1 1

80

81

\

82

80

81

82

\

(Metric)

(Metric)

(Inch)

Par t

No .

No .

 

Spec i f i ca t i on

Name

Qt y .

1

C6251 A- 01- 20

Oi 1 Guar d

1

1 2

C6256A- 01- 20 GB70- 85

Oi l Guar d Sc r ew

1 2

3

RUN6246- 10809 4

Pl at e

1

4 5

C 62 51 A- 0 5- 1 2 RUN6246- 108074

Scr ew Sc r ew

1 1

6

RUN6246- 10807 3

Nu t

1

7

GB79- 85

Scr ew

8

C6251 A- 04- 02

Cove r - End

1

8

C6256 A- 04- 02

Cove r - End

1

9

C6251 A- 04- 04

PI a t e ( Met r i c )

1

9 10

C 62 51 A- 0 4- 0 4Y C 62 51 A- 0 4 - 0 5

PI a t e ( I nch) Cover

1 1

 

M6 x 10

1

M6 x 8

GB/no.2-2000

Scr ew

M6 x 10

1

12

GB 72 77 - 8 7

Hi nge

100

2

13

GB 68- 8 5

Scr ew

M5 x 10

16

14

RUN6246- 106071 ·

El ect r i c

15

GB818- 85

Scr ew

16 17

C6251 A- 01- 02 GB 11 8- 8 6

B e d Ga p Pi n

18

GB6170- 86

Nut

19

GB70- 85

Sc r ew

M12

x

50

4

20

GB70- 85

Sc r ew

M10

x

40

7

21

C6251 A- 01- 15A

Guar d As s embl y   1000

1

21

RUN6246- 106072 B

Guar d As s embl y   1500

1

21

RUN6246- 106072 C

Guar d As s embl y

2000

1

21 22

C6251 A- 01- 15D GB70- 85

Guar d As s embl y Scr ew

3000

1

23

C6251 A- 01- 01

B e d 1 00 0

1

23

C6251 A- 01- 01- 1

B e d 1 50 0

1

23

C625I A- 01- 01- 2

B e d 2 00 0

1

23 24

C6251A- 01- 01- 5 GB70- 85

B e d 3 00 0 Scr ew

1 4

25

RUN6246- 106010 - 4

Pl ug- Oi l

26 No .

C6251A- 01- 07 Par t No .

Br ack et

GB80- 85

Scr ew

11

27

 

 

1

Cover

 

M6 x 10

16

10x70

1 2

M10

6

M8

M16

16

x

x

35

4

I nl et

1

Name

1 Qt y .

Spec i f i c at i on M6 x 8

1 1

28 29

C625I A- 01- 04 RUN6246- 106031

Nut Cov er

30

GB818- 85

Scr ew

31

RUN6246 - 1060 10- 1

Pl ug

1

32

RUN6246- 106010- 2

Pl ug

1

33

GB118- 86

34 35

C6251A- 01- 19 GB 70- 85

Bl ock Sc r ew

36

GB93- 86

Spr i ng Was her

37

GB70- 85

Scr ew

38 39

C6251A- 01- 18 RUN6246- 106009

Bl ock Pr ot ect i on

40

GB879- 86

Spr i ng Pi n

 

M5 x 8

Taper

Pi n

l Ox 45

2

M6 x 25

1 7

16

4

M16 x 55

4 1 1

Cover

Sc r e w

41   GB70- 85

5

5 x 30

6

M6 x 25

8 1

( L e f t Ha n d )

42

C6251A- 01- 05

Ra c k

42

RUN6 246- 106005B

Ra c k

1

42

RUN6246- 106005C

Rack

1

43

GB 301- 8 4

Thr us t

44 45

C6251A- 01- 0 7- 1 RUN6 246- 106010- 7

Bus h Spacer

1 1

46

RUN6 246- 106008

Bus h

1

47

RUN6246- 106056

Sha f t Sl e e v e

1

48

RUN6 246- 106058

Wa s her

1

49

Q81- 1

Spr i ng

50

RUN6246- 106059

51

GB70- 85

Swi t ch Br ack et Scr ew

52

RUN6246- 106055

Pi n

1

53

RUN6246- 106053

Br ack et

1

54

GB879- 86

Spr i ng Pi n

55

RUN6246- 106057A

56

GB70- 85

Scr ew

M5 x 10

2

57

GB93- 87

Wa s he r

5

2

58

RUN6 141- 106018- 1

59

RUN6l 41- 106018

Sea t - Pi l ot

60

GB70- 85

Scr ew

M6 x 70

2

61   GB70- 8 5

Sc r e w

M4 x 40

2

Spec i f i ca t i on

Qt y .

No . 62

Pa r t GB70- 85

No .

 

 

 

 

Bea r i ng

 

8105

1x6x20 M6 x 16

3 x 20

Scr ew

12

1 1

1

Cover

 

3 1

Lever

 

2

1

Li gh t

Name

M8 x 25

2

63

RUN6246 - 1060 16

Se at - Swi t c h

1

64

C6251A- 01- 09

1

64

C 6 25 1 A- 0 1 - 0 9 - 1

St ar t ed Rod   1000 S t a r t e d Ro d 1 5 00

64

C 6 25 1 A- 0 1 - 0 9 - 2

S t a r t e d R od 2 0 00

1

64

C 6 25 1 A- 0 1 - 0 9 - 5

S t a r t e d R od 3 0 00

1

65

C 62 51 A- 0 1- 0 8

F e e d Ro d 1 00 0

1

65

C 6 25 1 A- 0 1 - 0 8 - 1

F e e d Ro d 1 50 0

1

65

C 6 25 1 A- 0 1 - 0 8 - 2

F e e d Ro d 2 00 0

1

65

C 6 25 1 A- 0 1 - 0 8 - 5

F e e d Ro d 3 00 0

1

66

C 62 51 A- 0 1- 0 6

L e a d S c r e w 1 00 0 ( Me t r i c )

1

66

C6251A- 01- 06- 1

L e a d S c r e w 1 50 0 ( Me t r i c )

1

66

C6251A- 01- 06- 2

L e a d S c r e w 2 0 00 ( Me t r i c )

1

66

C6251A- 01- 06- 5

L e a d S c r e w 3 00 0 ( Met r i c )

1

66

C 62 51 A- 0 1- 0 6Y

L e a d S c r e w 1 00 0 ( I n c h)

1

66

C 6 25 1 A- 0 1 - 0 6 Y - 1

L e a d Sc r e w 15 00 ( I nc h)

1

66

C6251A- 01- 06Y- 2

L e a d S c r e w 2 00 0 ( I n c h)

1

66 67

C 6 25 1 A- 0 1 - 0 6 Y - 5 CM6233 - 2 05 5

L e a d S c r e w   3000 ( I nc h) Cam

1 1

68

GB70- 85

Scr ew

M6

x

12

2

69

GB827- 86

Scr ew

2

x

5

2

70

RUN6246 - 1060 89

Pl at e

71

GB79- 85

Scr ew

72

GB6170- 86

Nu t

73

Z16- 1

Lever

74

  RUN6246 - 1060 14

75

GB1171- 74

Bel t

( C625 1A)

B76 ( 60Hz )

1

75

GB1171- 74

Bel t

( C625 6A)

B78 ( 60Hz )

1

75

GB1171- 74

Bel t

( C625 1A)

B77 ( 50Hz )

1

75

GB1171- 74

Bel t

( C6256A)

B79 ( 50Hz )

1

76 77

C6251A- 01- 11 RUN6246 - 1080 78

C ov e r Mo t o r S ea t Li mi t ed Swi t ch Seat

1 1

78

C6251A- 01- 03

S t a n d 1 0 00

1

78

C6251A- 01- 03- l

S t a n d 1 50 0

1

78

C6251A- 01- 03- 2

S t a n d 2 00 0

1

78 79

C6251A- 01- 03- 5 RUN6246 - 1060 28- 1

S t a n d 30 00 C o v e r Mo t o r   Seat

1

No . 80

P a r t No . C625 1A- OI - I O

1

1 M8

x

30

2

M8 M12

Bus h

x

40

1 1

Bus h

 

2

Spec i f i ca t i on

Name

Au t o S t o p pi n g

1

Ro d   1000

Qt y . 1

80

C6251A- 01- 10- 1

Au t o S t o p p i n g Ro d 1 50 0

1

80

C6251A- 01- 10- 2

Au t o S t o p p i n g Ro d 2 00 0

1

80 81

C6251A- 01- 10- 5 RUN6141- 106024

Au t o S t o p p i n g Ro d 3 00 0 Br ack et

1 1

82

GB79- 85

Scr ew

M8

83

GB77- 85

Scr ew

M8

84

i W? j 6246 - 106 019 - 1

S t a r T y pe Ri n g

1

85

RUN6246 - 106 020 - 1

Shoe Cl amp

4

86

GB80- 85

Scr ew

87

RUN6246- 106020

Ca m

4

88

RUN6246 - 106 019 - 2

S t a r T y pe Ri n g

1

89

RUN624 6- 106 019 - 5

Pl at e

1

90

GB308- 84

S t ee 1 Ba 11

91

Q81- 1

Spr i ng

92

RUN6141- 106025

Br ack et

93

GB70- 85

Scr ew

94 95

C6251A- 01- 12 RUN6246- 106029

P u mp Ho l e C o v e r Bo1 t

96

GB6173- 86

Nu t

97

RUN6246- 106069

Bl ock - Lev el i ng

98

GB70- 85

Scr ew

99

C6251A- 01- 17

Cool ant

P u mp S e a t 1 00 0,   1500,   2000

1

99 100

C6251A- 01- 17- 5 GB96- 85

Cool ant Wa s he r

P u mp S e a t   3000 8

1 2

101

GB6170- 86

Nu t

M8

4

102

RUN6246- 106051

Sc r een

103

GB6170- 86

Nu t

104

RUN6246- 106079

Wa s he r

6

105

RUN6246- 106046

Sc r ew

2

1 06 1 07

Y 1 32 M- 4 GB 10 96 C- 7 9

Mot or Ke y

108

GB5782- 86

Bol t

1 09

GB 93 - 8 7

110 111 112 No . 113

x

M8

1

x

x

x

12

1

6

1

6

6 5 x 25

4

1 1 1

M8 x 20

10 1 6

M24 x 2

6 6

M8 x 30

4

1 M16

7

7. 5kw 10x70

1 1

M10 x 35

4

Spr i ng Was her

10

4

GB97. 1- 86 RUN6246- 106034

Wa s he r Mo t o r S e a t

10

4 1

RUN6246- 106091

Li mi t ed Swi t ch Seat

P a r t No . GB6170- 86

  Nu t

 

Name

1 Spec i f i ca t i on . M4

Qt y . 2

114

GB818- 85

Scr ew

M4 x 20

.2

115

GB70- 85

Scr ew

M5 x 8

3

116

RUN6141 - 1060 49a

Was he r

117

RUN6141- 106048a

Bel t Pul l ey

 

60Hz

1

117

RUN6141- 106048a- 1

Bel t Pul l ey

 

50Hz

1

118

RUN6246- 106047

Bel t - Br ak e

1

119

RUN6246- 106050

Shaf t

1

1 20

Q8 1- 3

Spr i ng

121

RUN6246- 106039

Shaf t

1

122

RUN6246- 106044

Shaf t

1

123

RUN6246 - 1060 40

Ar m Br ake

1

124

RUN6246- 106097

Was he r

3

125

RUN6246- 106041

Br ac k et - Mot or   Seat

1

126

RUN6246- 106036

Br ack et

2

127

RUN6246- 106042A

Ar m

2

128

C 6 25 1 A- 0 1 - 1 4

Shaf t   1000

1

128

C625 1A- 01- 14- 1

Shaf t   1500

1

128

C6251A- 01- 14- 2

Shaf t   2000

1

128 129

C6251A- 01- 14- 5 RUN6246- 106037

Shaf t   3000 Ca m

1 1

1 30

GB 87 9- 8 6

Spr i ng Pi n

131

C 6 25 1 A- 0 1 - 1 3

Peda l - Br ake   1000

1

131

C6251A- 01- 13- 1

Peda l - Br ake   1500

1

131

C6251A- 01- 13- 2

Pedal - Br ak e   2000

1

131 1 32

C6251A- 01- 13- 5 GB 79 - 8 5

Pedal - Br ake   3000 Scr ew

2 2

133

RUN6141 - 1080 02

134

C6251A- 04- 03

 

Gear

55Tx M2. 25

1

134 135

C6256A- 04- 03 RUN6141- 108004

 

Gear Bol t

55T xM2. 5

1

136

GB894. 1- 86

S n a p Ri n g

1 37

GB 27 8- 8 9

Bal l

138

GB893. 1- 86

Snap Ri ng

139

C6251A- 05- 10

Gea r

49Tx M2. 25

139

C6256A- 05- 10

Ge ar

49T x   M2. 5

140 No .

C6251A- 05- 11 P a r t No .

 

140

C6256A- 05- 11

 

.

 

1

3x16xl 15

5 x 40

M10 x 25

Gear

1

1

Spacer

Gear  

1

1

Bear i ng

Name

 

20

1

180204

2

47

1

54T x M2. 25 Spec i f i ca t i on 54T x M2. 5

1

1 1 Qt y . 1

14 1 C6251A- 05- 08 14 2   RUN6141- 108005

Br ack et Nut

1

14 3   RUN6141- 108017

Was he r

1

144   C6251A- 05- 01

Bol t

1 2

14 5

1

C6251A- 05- 09

 

Spacer

146   C6251A- 05- 07

 

Gear

56T x M2. 25

1

146   C6256A- 05- 07 14 7 RUN6141- 108015

 

Gear Spacer

56T x M2. 5

1 1

 

148

C6251A- 05 - 11Y

 

Gear

57T x M2. 25

1

148

C6256A- 05 - 11Y

 

Gear

57 Tx M2. 5

1

149   C6251A- 15- 01

 

Gear

40T x M2. 25

1

149

C6256A- 15 - 01

 

Gear

40TxM2. 5

1

150

C6251A- 04- 03Y

 

Gear

48T x M2. 25

1

150   C6256A- 04- 03Y

 

Gear

48T x  M2. 5

1

151

C6251A- 15- 02y

 

Gear

66T x M2. 25

1

151

C6256A- 15- 02Y

 

Gear

66 T x M2. 5

1

152

C6251A- 05- 11Y

 

Gear

57T x M2. 25

1

152

C6256A- 05- 1l Y

 

Gear

57T xM2. 5

1

153

C 6 2 5 1 A - l S - 0 l y 

 

Gear

42T x M2. 25

1

153

C6256A- 15- 0l Y

 

Gear

42T x M2. 5

1

154

C6251A- 05 - 07Y

 

Gear

57 T x M2. 25

1

154

C6256A- 05- 07Y

 

Gear

57Tx M2. 5

1

S t e a d y Re s t

No .

Par t

No .

 

Spec i f i ca t i on

Name

Qt y . 3

1

C625 1A- I 0- 08

Rot at e Handl e

2

GB78- 85

Scr ew

3

C6251A- I 0- 07

Bus h

3

4

C625 1A- I 0- 05

S c r e w Sh a f t

3

5

C625 1A- I 0- 04

Sl eeve

3

6

GB77- 85

Scr ew

7

C625 1A- I 0- 09

Handl e

1

8

C625 1A- I 0- 06

Up s i d e o f S t e a d y Res t

1

9

C625 1A- I 0- I 0

Cl ampi ng

1

10

GB119- 86

Pi n

10

11

GB879- 86

Spr i ng Pi n

5

12

C625 1A- I 0- 02

S u pp o r t

13

C6251A- l O- 03

Pi n

14

GB279- 88

Bal l

15

C625 1A- I 0- 0l

Do wn s i d e

o f S t e a d y Res t

1

15

C625 6A- I 0- 0l

Do wn s i d e

o f S t e a d y Res t

1

16

RUN6 24 6- 1 10 01 8

L i mi t e d Scr ew

17

GB55- 88

Nut

18

GB97. 2- 85

Wa s he r

19

C6251A- 08- 03

Cl ampi ng

20   GB37- 88

M6

8

x

M6

8

x

Scr ew

3

60

2

50

3

x x

3

3

S h af t

3 Bear i ng

 

180300

3 M20

1

20

1 1

Br ack et M20

Bo l t

3

x

11 0

1

93

ij

No .

Par t

No .

 

Name

S pe pe c i f i c a t i o n

Qt y .

1

R UN6 24 24 66 - 1 10 1 0 01 01 9

Rot at e Handl e

2

2

GB 7 8 - 8 5

Scr ew

2

3

C6251 A- I 0- 11

Fol l ow Res t

1

3

F o l l o w Re s t Bus h

1

4

C6256 A- I 0- l l RUN6246RUN 6246- 11000 4

2

5

R UN6 24 2 4 66- 1 10 10 01 01 6

Sl eeve

2

6

R UN6 24 2 4 66- 1 10 1 0 02 02 4

Br acke t

2

7

RUN6141RUN 6141- 11000 5

F o l l o w Re s t

( C 62 62 41 41 )

1

7

RUN624 RUN 624 6H- I I 000 5

Fol l ow Res t

( C624 C6246H 6H )

1

8

GB 8 7 9 - 8 6

S p r i n g Pi Pi n

9

RUN6246RU N6246- 11001 8

Li mi t ed

10

GB5782- 86

Bo 1t

11

GB97. 1- 85

Wa s he r

5

x

26

Scr ew

2 2

MI 0

x

40

2 2

95

Speed-move Device

 No..  No

Part Pa rt No.

 Name

GB70-85

2

C6251 A-19-0 A-19-08-03 8-03

3

Sock So cket et He Head ad Ca Cap p Sc Scr  r ew ew

S peci  pecif  f ication ication

Qty ty..

M8X M8 X 25

3

Cover 

I

C6251 A-19-08 A-19-08-13 -13

Cover Cov er Seal

I

4

YS

Motor 

5

C625 6251 1 A -19-19-0 08-01

S pa  pace cer  r 

6

GB//T3452 GB T3452..1-1992

O-ring

 


1

7

GB/T3452 GB /T3452..1-1 -1992 992

O-ring

 


I

8

C625 C6 251 1 AA-II 9-08-04

 

 

 

YSS2-5634 YSS2-5

1 I

Cove ver  r 

I

9   C6251 C6251 A-1 A-19 9-08-12

Cove Co verr Sea eall

I

10

Shaft Sha ft

1

C6251 AA-19 19--08 08-24 -24

II C625 6251 1 AA-II 9-08-02

Gear 

12   GB70-85

Sock et Head Cap Cap Screw

13   GB 10961096 -79

Key Ke y

14   GB894.1-86

Snap Sna p Rin Ring g

96

Z18X Z18 X 1. 5

1

M5X M5 X 12

8

4X 12

1

14

4

15 G Bf T3452.1-1992

 

O-ring

16 C6251 A-19-08-11

 

Spacer 

17 C6251 A -19-08-05

 

Gear 

18 C6251 A-19-08-1 0

 

 

cD10.6X1.8

3 3

Z36  x

I

1 .5 /Z

17 x  1 .5

1 2

Spacer   

Z37X

19 C6251 A-I 9-08-06

 

Gear 

II

20

C6251 A -19-08-07

 

shaft

I

'I

21

C6251 A-19-08-08

 

shaft

II

1

22

C6251 A-19-08-09

 

Gear 

III

23   SF-I   (DU)

 

1 .5/Z 1 7X

Z37  x

Bearing

1 .5 /Z3 1

1.5

x  1 .5

2

1

C/SF-141O

9

Z37X 1.5

I

24

C6251 A-19-08-21

25

GB77-85

26

C6251 A-19-08-23

27

GB80-85

28

C6251 A-19-08-22

29

SF-I F

30

GB70-85

Socket Head Cap Screw

31

C6251 A-19-08-17

Bearing cover

I

32

C6251 A-19-08-18

Pinion

1

33

GB/T580 1-1994

Bearing

34

C6251 A-19-08-19

Spacer

I

35

C6251 A-19-08-16

Washer

I

36

G Bf T 4605-1984

Bearing

37

GB 1096-79

Key

38

C6251 A-19-08-15

Bevel Gear 

39

C6251 A-19-08-20

40

GB5783-86

41

GB894.1-86

Snap Ring

42

C6251 A-19-08-14

Box

 

Gear 

 

Screw  

 

shaft

M5X8

III

1

Screw Bevel Gear 

 

Bearing

   

Washer 

3

M6X6

8

Z21 X 1.75

1

C/SFF-14120

1

M6XI2

4

RNA 4902

AXK 2035

1

5X 14

1

Z29X 1.75

I

II

Bolt

2

1 M8X20 20

4

I I