Mahindra Cat Scorpio

SPARE PARTS CATALOGUE

Diesel 2.6 Turbo/DLX/GLX Chain Drive LHD - 4WD

Created By: Publication Cell, Launch Planning Technical, A.S.Kandivali

GENERAL INFORMATION

F F

PARTS CATALOGUE

F

MODEL F

THIS PARTS CATALOGUE COVERS SERVICEABLE COMPONENTS OF 'SCORPIO' VEHICLES FITTED WITH 'NEF 2.6 TURBO DIESEL CHAIN DRIVE ENGINE' FOR CONVENIENCE, THIS PARTS CATALOGUE HAS BEEN SUB - DIVIDED INTO SUB - SECTIONS CALLED GROUP. GROUPS LIST REPLACEMENT PARTS FOR PARTICULAR AREAS OF THE VEHICLE. EXPLODED VIEWS ARE ILLUSTRATED GROUPWISE FOR IDENTIFICATION OF PARTS AND THESE ARE FOLLOWED BY PART NUMBERS AND DESCRIPTIONS. SYSTEMWISE INDEX SHEETS ARE ALSO PROVIDED FOR EASY AND QUICK REFERENCE. BEFORE ORDERING REPLACEMENT PARTS, PLEASE IDENTIFY THE VEHICLE BY MODEL, VEHICLE SERIAL NUMBER AND ENGINE NUMBER. THE VEHICLE SERIAL NUMBER IS THE LEGAL IDENTITY OF YOUR VEHICLE. THE VEHICLE SERIAL NUMBER AND ENGINE SERIAL NUMBER ARE LOCATED ON THE MANUFACTURER'S PLATE NEAR THE BONNET RELEASE LEVER. IT IS ALSO PRINTED ON THE ENGINE TIMING COVER PLATE.

DIESEL LHD 4WD VEHICLE with NEF 2.6 TC CHAIN DRIVE Engine F

ISSUED : SEPTEMBER 2003 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

MAHINDRA & MAHINDRA LTD. MUMBAI - INDIA

F F F

THE VEHICLE CHASSIS NUMBER IS STAMPED ON THE RIGHT SIDE CHASSIS 'SIDE MEMBER' BELOW THE FRONT FENDER.

ADDITIONAL PART NUMBERS GIVEN IN THE BRACKETS ARE OPTIONAL ONCE IT IS ADVISABLE TO MENTION THE OPTIONAL PART NUMBER ALSO WHILE ORDERING THE SPARES. WHEREVER KIT IS APPLICABLE PLEASE ORDER AS A KIT ONLY. INDIVIDUAL ITEMS WILL NOT BE SUPPLIED FROM THE KIT LIST. THE ASSEMBLIES AND SUB ASSEMBLIES ARE SHOWN EXPLODED VIEW FOR EASE OF UNDERSTANDING ONLY. THEREFORE ALL THE PARTS SHOWN IN THE EXPLODED VIEW ARE NOT ESSENTIALLY SERVICEABLE.

INDEX SHEET 1 S. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 3

GROUP M11A01 M11A02 M11A03 M11B01 M11B02 M11B03 M11B04 M11B06 M11B07 M11B09 M11B10 M11B11 M11B12 M11B13 M11B14 M11B15 M11B16 M11B19 M11B20 M11B21 M11B22 M11B23 M11B25 M11B26 M11C01 M11C02 M11C04 M11C05 M11C07 M11C08 M11C09 M11C10 M11C11 M11C12 M11D01 M11D02 M11D04 M11E01 M11E02 M11F02 M25A01A M25B01 M25B02 1101 1102 1103B 1104

DESCRIPTION

PAGE NO.

GENERAL INFORMATION INDEX - GROUP WISE INDEX - SYSTEM WISE ENGINE ASSEMBLY ENGINE INFORMATION ENGINE NVH CYLINDER BLOCK CYLINDER HEAD CRANKSHAFT CRANKSHAFT BEARING CONNECTING ROD CONNECTING ROD BEARING OIL PAN CHAIN ASSEMBLY FRONT CASE ROCKER COVER BREATHER CYLINDER HEAD GASKET PISTON FLYWHEEL CAMSHAFT IDLER GEAR VALVE GEAR TRAIN INLET MANIFOLD EXHAUST MANIFOLD OIL FILLER & OIL LEVEL GAUGE AC COMPRESSOR OIL PUMP AND GEAR TRAIN OIL FILTER OIL STRAINER AND PIPE WATER PUMP THERMOSTAT FAN AND PULLEY DRIVE BELT WATER PUMP GAUGE UNIT OIL PRESSURE SWITCH OIL LINES FUEL INJECTION PUMP FUEL INJECTION PIPE FUEL INJECTION NOZZLE ALTERNATOR STARTER MOTOR EMISSION CONTROL SYSTEM ENGINE MOUNTING OIL COOLER OIL COOLER TUBES CLUTCH CLUTCH HOUSING CLUTCH LINKAGE CLUTCH CYLINDER

2 3 7 M11A01.1 M11A02.1 M11A03.1 M11B01.1 M11B02.1 M11B03.1 M11B04.1 M11B06.1 M11B07.1 M11B09.1 M11B10.1 M11B11.1 M11B12.1 M11B13.1 M11B14.1 M11B15.1 M11B16.1 M11B19.1 M11B20.1 M11B21.1 M11B22.1 M11B23.1 M11B25.1 M11B26.1 M11C01.1 M11C02.1 M11C04.1 M11C05.1 M11C07.1 M11C08.1 M11C09.1 M11C10.1 M11C11.1 M11C12.1 M11D01.1 M11D02.1 M11D04.1 M11E01.1 M11E02.1 M11F02.1 M25A01.1 M25B01.1 M25B02.1 1101.1 1102.1 1103B.1 1104.1 4

INDEX SHEET S. NO. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98

5

GROUP 1201A 1202A 1203A 1301A 1401A 1503 1504A 1504B 1505 1506A 1506C 1507 1508 1509A 1509B 1510A 1601A 1602A 1700 1701A 1702 1703 1704 1705 1706 1707 1801 1801A 1801B 1802A 1901 2001A 2002 2101A 2101C 2104 2104A 2201A 2202A 2202B 2204 2205 2206A 2301 2401A 2401C 2501A 2502

DESCRIPTION FUEL TANK AND LINES AIR CLEANER ACCELERATOR LINKAGE RADIATOR AND HOSES EXHAUST SYSTEM HEAD LIGHT INDICATING LAMP HIGH MOUNTED STOP LAMP TAIL, STOP, TURN SIGNAL AND REVERSE LIGHT STEREO SYSTEM SWITCHES AND CONTROL BATTERY HOLD DOWN & CABLE HORN WINDSHIELD WIPER MOTOR - FRONT WINDSHIELD WIPER MOTOR - REAR WIRING HARNESS INSTRUMENTS WINDSHIELD WASHER TRANSMISSION ASSEMBLY TRANSMISSION HOUSING AND ATTACHING SELECTION BIASING SHAFT RAIL AND FORKS DRIVE SHAFT MAIN SHAFT DRIVE GEAR & SYNCHRONIZER COUNTER LAY SHAFT GEAR & SYNCHRONIZER TRANSMISSION SHIFT LEVER TRANSMISSION AND TRANSFER CASE ASSY Tm AND Tf CASE ASSY (ELECTRICAL SHIFT) Tm AND Tf CASE ASSY (MECHANICAL SHIFT) TRANSFER CASE LINKAGE PROPELLER SHAFT FRONT AXLE REAR AXLE STEERING GEAR AND MOUNTINGS STEERING SERVICEABLE COMPONENTS STABILISER BAR STABILISER BAR REAR HAND BRAKE DISC BRAKE WHEEL BRAKE BRAKE MASTER CYLINDER & RESERVOIR BRAKE PEDAL BRAKE TUBES WHEEL AND ATTACHING PARTS FRAME SPARE WHEEL MOUNTING INDEPENDENT FRONT SUSPENSION REAR SPRING AND SHOCK ABSORBER

INDEX SHEET 2 PAGE NO. 1201A.1 1202A.1 1203A.1 1301A.1 1401A.1 1503.1 1504A.1 1504B.1 1505.1 1506A.1 1506C.1 1507.1 1508.1 1509A.1 1509B.1 1510A.1 1601A.1 1602A.1 1700.1 1701A.1 1702.1 1703.1 1704.1 1705.1 1706.1 1707.1 1801.1 1801A.1 1801B.1 1802A.1 1901.1 2001A.1 2002.1 2101A.1 2101C.1 2104.1 2104A.1 2201A.1 2202A.1 2202B.1 2204.1 2205.1 2206A.1 2301.1 2401A.1 2401C.1 2501A.1 2502.1

S. NO. 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133

GROUP 2601A 2601C 2602A 2603 2604 2605A 2606A 2606C 2607A 2607C 2608 2608A 2609 2609A 2610 2610A 2610C 2610D 2611A 2612A 2613A 2614A 2615A 2616A 2617 2617A 2618A 2618B 2618C 2619 2620A 2621A 2621C 2621D 2701A

DESCRIPTION HOOD BONNET MECHANISM WING PANEL RADIATOR GUARD AND GRILL FOOT STEP SIDE AND REAR BODY MOUNTINGS ASSEMBLY INSTRUMENT PANEL CROSS CAR BEAM BODY SHELL ASSEMBLY BODY NVH DOOR AND FITTINGS FRONT DOOR MECHANISM FRONT DOOR AND FITTINGS REAR DOOR MECHANISM REAR DOOR AND FITTINGS BACK DOOR MECHANISM BACK PLUGS FUEL FILLER DOOR SYSTEM BODY TRIMMING PATES AND COVERS DRIVER SEAT CO-DRIVER SEAT MIDDLE PASSENGER SEAT REAR PASSENGER SEAT REAR BUMPER FRONT BUMPER WHEEL ARCH AND MUD FLAP ORNAMENTS SPLASH SHIELDS TOOLS FLOOR TRIMMING SEAT BELT DRIVER & CO-DRIVER SEAT BELT MIDDLE SEAT BELT REAR HVAC

PAGE NO. 2601A.1 2601C.1 2602A.1 2603.1 2604.1 2605A.1 2606A.1 2606C.1 2607A.1 2607C.1 2608.1 2608A.1 2609.1 2609A.1 2610.1 2610A.1 2610C.1 2610D.1 2611A.1 2612A.1 2613A.1 2614A.1 2615A.1 2616A.1 2617.1 2617A.1 2618A.1 2618B.1 2618C.1 2619.1 2620A.1 2621A.1 2621C.1 2621D.1 2701A.1

6

GROUP

DESCRIPTION

ENGINE AND ACCESSORIES

Parts Catalogue

DIESEL LHD 4WD NEF 2.6 TC CHAIN DRIVE

SYSTEM INDEX 1 GROUP

DESCRIPTION

PAGE NO

M11E01A M11E01B M11E01C M11E02A M11E02B M11F02 M25A01A M25A01A M25B01 M25B02

ENGINE ASSEMBLY ENGINE INFORMATION ENGINE NVH CYLINDER BLOCK CYLINDER HEAD CRANKSHAFT CRANKSHAFT BEARING CONNECTING ROD CONNECTING ROD BEARING OIL PAN CHAIN ASSEMBLY FRONT CASE ROCKER COVER BREATHER CYLINDER HEAD GASKET PISTON FLYWHEEL CAMSHAFT IDLER GEAR VALVE GEAR TRAIN INLET MANIFOLD EXHAUST MANIFOLD OIL FILLER & OIL LEVEL GAUGE AC COMPRESSOR OIL PUMP AND GEAR TRAIN OIL FILTER OIL STRAINER AND PIPE WATER PUMP THERMOSTAT FAN AND PULLEY DRIVE BELT WATER PUMP GAUGE UNIT OIL PRESSURE SWITCH OIL LINES FUEL INJECTION PUMP FUEL INJECTION PIPE FUEL INJECTION NOZZLE

M11A01.1 M11A02.1 M11A03.1 M11B01.1 M11B02.1 M11B03.1 M11B04.1 M11B06.1 M11B07.1 M11B09.1 M11B10.1 M11B11.1 M11B12.1 M11B13.1 M11B14.1 M11B15.1 M11B16.1 M11B19.1 M11B20.1 M11B21.1 M11B22.1 M11B23.1 M11B25.1 M11B26.1 M11B27.1 M11B28.1 M11B30.1 M11B31.1 M11B32.1 M11B33.1 M11B34.1 M11B35.1 M11B36.1 M11B37.1 M11D01.1 M11D02.1 M11D04.1

.....continued

ALTERNATOR (MICO) ALTERNATOR SERVICEABLE COMPO (LUCAS) ALTERNATOR SERVICEABLE COMPO (MICO) STARTER MOTOR STARTER MOTOR SERVICEABLE COMPO EMMISSION CONTROL SYSTEM ENGINE MOUNTING FRONT ENGINE MOUNTING REAR OIL COOLER OIL COOLER TUBES

ENGINE AND ACCESSORIES M11A01 M11A02 M11A03 M11B01 M11B02 M11B03 M11B04 M11B06 M11B07 M11B09 M11B10 M11B11 M11B12 M11B13 M11B14 M11B15 M11B16 M11B19 M11B20 M11B21 M11B22 M11B23 M11B25 M11B26 M11C01 M11C02 M11C04 M11C05 M11C07 M11C08 M11C09 M11C10 M11C11 M11C12 M11D01 M11D02 M11D04

PAGE NO

M11E01A.1 M11E01B.1 M11E01C.1 M11E02A.1 M11E02B.1 M11F02.1 M25A01A.1 M25A01A.3 M25B01.1 M25B02.1

BODY TRIMMING 2611A

BODY TRIMMING

2611A.1

BODY STRUCTURE 2602A 2607A 2607C

WING PANEL BODY SHELL ASSEMBLY BODY NVH

2602A.1 2607A.1 2607C.1

STEERING 2101A 2101C

STEERING GEAR AND MOUNTINGS STEERING SERVICEABLE COMPONENTS

2101A.1 2101C.1

CLOUSER MECHANISM & SEALS 2608 2608A 2608A 2609 2609A 2610 2610A 2610C 2610D

DOORS AND FITTINGS (FRONT) DOORS LOCKING MECHANISM (FRONT) DOORS WINDOW OPERATING (FRONT) DOORS AND FITTINGS (REAR) DOORS LOCKING MECHANISM (REAR) DOORS AND FITTINGS (BACK) DOORS LOCKING MECHANISM (BACK) PLUGS FUEL FILLER DOOR SYSTEM

2608.1 2608A.1 2608A.1 2609.1 2609A.1 2610.1 2610A.1 2610C.1 2610D.1

INSTRUMENT PANEL 2606A 2606C

ASSEMBLY INSTRUMENT PANEL CROSS CAR BEAM

2606A.1 2606C.1

COOLING & CLIMATE CONTROL 1301A 2701A

RADIATOR AND HOSES HVAC

1301A.1 2701A.1

BONNET MECHANISM 1602A 2601A 2601C

WINDSHIELD WASHER - HS HOOD BONNET MECHANISM

1602A.1 2601A.1 2601C.1

GROUP

DESCRIPTION 2

PAGE NO

GROUP

EXTERIOR TRIM 2603 2604 2617 2617A 2618A 2618B 2618C

RADIATOR GUARD AND GRILL FOOT STEP SIDES AND REAR REAR BUMPER FRONT BUMPER WHEEL ARCH AND MUD FLAP ORNAMENTS SPLASH SHIELDS

STABILIZER BAR STABILIZER BAR REAR INDEPENDENT FRONT SUSPENSION REAR SPRING AND SHOCK ABSORBER

2603.1 2604.1 2617.1 2617A.1 2618A.1 2618B.1 2618C.1

2104.1 2104A.1 2501A.1 2502.1

LINKAGES & PEDAL CONTROL 1103B 1203A 2205

CLUTCH LINKAGE (4WD/2WD) ACCELERATOR LINKAGE BRAKE PEDAL

PAGE NO

AIR, FUEL, EXHAUST

SUSPENSION 2104 2104A 2501A 2502

DESCRIPTION

1103B.1 1203A.1 2205.1

1201A 1202A 1401A

FUEL TANK AND LINES AIR CLEANER EXHAUST SYSTEM

1201A.1 1202A.1 1401A.1

AXLE, WHEEL & PROPELLER 1901 2001A 2002 2301

PROPELLER SHAFT FRONT AXLE REAR AXLE WHEEL AND ATTACHING PARTS

1901.1 2001A.1 2002.1 2301.1

BRAKES 2201A 2202A 2202B 2204 2206A

HAND BRAKE DISC BRAKE (FRONT) WHEEL BRAKE (REAR) BRAKE MASTER CYLINDER AND RESERVOIR BRAKE TUBES

2201A.1 2202A.1 2202B.1 2204.1 2206A.1

CLUTCH & TRANSMISSION 1101 1102 1104 1700 1701A 1702 1703 1704 1705 1706 1707 1801 1801A 1801B 1802A

CLUTCH CLUTCH HOUSING CLUTCH CYLINDER TRANSMISSION ASSEMBLY TRANSMISSION HOUSING AND ATTACHING PARTS SELECTION BIASING ASSY SHAFT RAIL AND FORKS DRIVE SHAFT MAIN SHAFT DRIVE GEAR & SYNCHRONIZER COUNTER LAY SHAFT GEAR & SYNCHRONIZER TRANSMISSION SHIFT LEVER TRANSMISSION & TRANSFER CASE ASSY TRANSMISSION & TRANSFER CASE ASSY (ELECTRICAL SHIFT) TRANSMISSION & TRANSFER CASE ASSY (MECHANICAL SHIFT) TRANSFER CASE LINKAGE

1101.1 1102.1 1104.1 1700.1 1701A.1 1702.1 1703.1 1704.1 1705.1 1706.1 1707.1 1801.1 1801A.1 1801B.1 1802A.1

TOOLS 2619

TOOLS

2619.1

SEATS 2613A 2614A 2615A 2616A 2621A 2621C 2621D

DRIVER SEAT CO DRIVER SEAT MIDDLE PASSENGER SEAT REAR PASSENGER SEAT SEAT BELT DRIVER & CO-DRIVER SEAT BELT MIDDLE SEAT BELT REAR

2613A.1 2614A.1 2615A.1 2616A.1 2621A.1 2621C.1 2621D.1

FRAME 2401A 2401C 2605A

FRAME SPARE WHEEL MOUNTING BODY MOUNTINGS

2401A.1 2401C.1 2605A.1

ELECTRICALS 1503 1504A 1504B 1505 1506A 1506C 1507 1508 1509A 1509B 1510A 1601A

HEAD LIGHT INDICATING LAMP HIGH MOUNTED STOP LAMP TAIL, STOP, TURN SIGNAL & REVERSE LIGHT STEREO SYSTEM SWITCHES AND CONTROLS BATTERY HOLD DOWN & CABLE HORN WINDSHIELD WIPER MOTOR - FRONT (LUCAS) WINDSHIELD WIPER MOTOR - REAR (LUCAS) WIRING HARNESS INSTRUMENTS

1503.1 1504A.1 1504B.1 1505.1 1506A.1 1506C.1 1507.1 1508.1 1509A.1 1509B.1 1510A.1 1601A.1

FLOOR TRIM 2612A 2620A

PLATES AND COVERS FLOOR TRIMMING

2612A.1 2620A.1

GROUP M11A01 - ENGINE ASSEMBLY

FIG. NO.

PART NO.

DESCRIPTION

GROUP M11A02 - ENGINE INFORMATION

QUANTITY PER VEHICLE

FIG. NO.

PART NO.

DESCRIPTION

ALL 2.6 TURBO 2.6 DLX 2.6 GLX

0300OC0060N 0300OC0050N 0302OC0150N 0302OC0160N 0302OC0070N 0302OC0170N 0302OC0080N

M11A01.1

ENGINE ASSY EUV TC CD RHD BS I ENGINE ASSY EUV TC CD RHD BS II ENGINE ASSY EUV TC CD LHD BSI ENGINE ASSY EUV TC CD LHD BSII SHORT ENGINE ASSY TC CD EURO-I SHORT ENGINE ASSY TC CD EURO-II HALF ENGINE ASSEY TC CD

1 1 1 1 1 1 1

QUANTITY PER VEHICLE ALL 2.6 TURBO 2.6 DLX 2.6 GLX

0022563 1 2 3 4 5 2 3 6

0024348 9420000092 9420000093 0022678 0024352 9420000092 9420000093 0085337 0311OC0020N

KIT SUNDRY PART - MAJOR OVERHAUL CONSISTS OF: 1 - LIQ GASKET SEALANT PIDILITE 181 1 - HYDRAULIC SEALANT 10 ML 1 - THREAD SEALANT / LOCKTITE 1 ML 1 - MAHINDRA MAXIMILE 10K 5.5 L 1 - SEALANT SELASTIC 1080RTV 10 ML HYDRAULIC SEALANT 10 ML THREAD SEALANT / LOCKTITE 1 ML LOCKTITE 574 LIQ GASKET - 50 ML MOLYKOTE GRADE 1000G

1

1 2 1 2ml

M11A02.1

GROUP M11A03 - ENGINE NVH

GROUP M11A03 - ENGINE NVH FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 7 8 9 10 11

M11A03.1

03160C0020N 03160C0090N 03160C0120N 03160C0200N 03160C0230N 55060A0010N 03160C0380N 03160C0050N 7903201021 6106208

TOP NVH BARRIER C/H FRONT ASSY TOP NVH BARRIER I/M FRONT ASSY TOP NVH BARRIER I/M REAR ASSY FIP NVH TOP BARRIER ASSY FIP NVH BOTTOM BARRIER ASSY COMBI SCREW M6 x 1 - 20 SPACER ENGINE NVH BARRIER DAMPER HEX. SCREW M6 PLAIN WASHER M6

1 1 1 1 1 16 2 4 1 1

M11A03.2

GROUP M11B01 - CYLINDER BLOCK

GROUP M11B01 - CYLINDER BLOCK FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 21 22 23 24 25 26 27 28 29 30 32 33 34 35

0302AC0040N 0022605 0023906 0022583 0022610 0022611 0022646 0023653 0022612 0022614 0022615 7932561784 022616 7903067028 0311DC0020N 0022624 0024502 03030C0010N 52060A0010N 0023235 0022709 0303EC0010N 0023917 0024118 0024508 0024628 0024503 03130C0020N 0067147 9420000232 7903062026

36 37 38 39

0303EC0220N 0303EC0020N 52060A0030N 0303OC0120N

ASSEMBLY CRANKCASE MAIN BEARING CAP BOLT M14 x 106L EXPANSION PLUG DIA 36 - DIN 470 PLUG EXP DIA 40 EXPANSION PLUG 56 DIN 470 EXPANSION PLUG 30 DIN 470 CYLINDER LINERS 'O' RING LINER VITON LOCATING SLEEVE DIA 18 x 27 LOCATING SLEEVE DIA 14 x 11.5 DOWEL PIN DIA 8 x 12 PLUG M16 TAPER PLUG M 10 x 1 - DIN 906 SPRING PIN 20 x 20 N/S REAR OIL SEAL RETAINER OIL SEAL BAFUDSL x 7.95 - 120 - 12 FLANGE HEX BOLT M8 x 1.25 - 25 ASSEMBLY OIL SPRAY JET FLANGED SCREW M6 x 1 - 30 LADDER FRAME WITHOUT MASS BAL NIPPLE LEADER FRAME COPPER WASHER M14 HEX SOC BOLT M8 x 1.25 - 90 DIN 912 PLAIN WASHER FLANGE HEX BOLT M8 x 1.25 - 98 FLANGE HEX BOLT M8 x 1.2 FLANGE HEX BOLT M8 x 1.25 - 30 NIPPLE T/C OIL RETURN COPPER WASHER 16MM WATER DRAIN PLUG COPPER WASHER * (* OPTIONAL) ADAPTER M14 OIL INLET VACUUM PUMP ASSY OIL SPRAY JET CHAIN COOLING FLANGE BOLT M6 x 1 - 28 ADAPTER OIL PRESSURE SWITCH

1 10 3 3 1 5 4 8 2 2 4 3 2 2 1 1 9 4 4 1 1 2 4 5 12 6 6 1 1 1 1 1 1 6 1

CONTINUE...

M11B01.1

M11B01.2

GROUP M11B01 - CYLINDER BLOCK

GROUP M11B01 - CYLINDER BLOCK FIG. NO.

PART NO.

DESCRIPTION


0310AC0130N 0022643 0022607 0022838 0022644 0022575 0022610 0022611 0023506 0023542 0023842 0023906

M11B01.3

KIT CAM SHAFT BUSH CONSISTS OF: 1 - BUSH CAMSHAFT FRONT KOEL 1 - BUSH CAMSHAFT FRONT (OPTIONAL) 4 - BUSH CAMSHAFT 15mm KOEL 4 - BUSH CAMSHAFT REAR (OPTIONAL) KIT EXPANSION PLUGS TC CONSISTS OF: 1 - EXPANSION PLUG 56 DIN 470 5 - EXPANSION PLUG 30 DIN 470 26 - EXPANSION PLUG 25 CYL HEAD 2 - EXPANSION PLUG 16 GEAR TRAIN 1 - EXPANSION PLUG 22 TC 3 - EXPANSION PLUG DIA 36 - DIN 470

1

1

M11B01.4

GROUP M11B02 - CYLINDER HEAD

FIG. NO.

PART NO.

DESCRIPTION

GROUP M11B03 - CRANKSHAFT


FIG. NO.

PART NO.

DESCRIPTION


1

0023501

2 3 4 5 6 7 8 9 10 11

0023502 0023503 0023504 0023505 0023506 0022611 0022616 0023546 0023550 0024626 0023564

M11B02.1

ASSEMBLY CYLINDER HEAD CONSISTS OF: 1 - CYLINDER HEAD 4 - VALVE SEAT RING INTAKE 4 - VALVE SEAT EXHAUST 8 - VALVE GUIDE 8 - EXPANSION PLUG 25 CYL HEAD 7 - EXPANSION PLUG 30 DIN 470 1 - TAPER PLUG M 10 x 1 - DIN 906 CYLINDER HEAD BOLT ENGINE LIFTING BRACKET - REAR FLANGE HEX BOLT M8 x 1.25 - 20 ENGINE LIFTING BRACKET - FRONT

1


1 2 3 4 5 6 7 8

0312AC0030N 7903070008 0023106 0023127 0312AC0020N 03060C0020N 0306HC0060N 0306HC0020N

CRANKSHAFT (TCI) KEY CRANKSHAFT GEAR OIL PUMP DRIVE - CRANKSHAFT BALL BEARING - CRANKSHAFT SPROCKET CRANKSHAFT (TCI) DAMPER (TCI) BOLT DAMPER MOUNTING M16 x 1.5 SPACER CRANKSHAFT BOLT

1 2 1 1 1 1 1 1

10 1 2 1

M11B03.1

GROUP M11B04 - CRANKSHAFT BEARING

FIG. NO.

PART NO.

DESCRIPTION


GROUP M11B06 - CONNECTING ROD

FIG. NO.

PART NO.

DESCRIPTION


1 1 2 2

0022656 0022655 0022642 0022645 0022561 0022642 0022621 0022645 0022630 0022656 0022638 0022655 0022639 0022562 0022621 0022630

M11B04.1

MAIN BEARING (UPPER) KOEL (TC) MAIN BEARING (LOWER) KOEL (TC) C/SHAFT THRUST WASHER LOWER KOEL C/SHAFT THRUST WASHER UPPER KOEL KIT MAIN BEARING SET CONSISTS OF: (* OPTIONAL) 2 - C/SFT THRUST WASHER LWR KOEL 2 - C/SFT THRUST WASHER LOWER* 3 - C/SFT THRUST WASHER UPR KOEL 2 - C/SFT THRUST WASHER UPPER* 5 - MAIN BRG SHELL LOWER (TC) KOEL 5 - MAIN BEARING SHELL LOWER (TC)* 5 - MAIN BRG SHELL UPPER (TC) KOEL 5 - MAIN BEARING SHELL UPPER (TC)* KIT THRUST WASHER SET STD CONSISTS OF: 2 - C/SHAFT THRUST WASHER LOWER 2 - C/SHAFT THRUST WASHER UPPER

5 5 2 2


1 2 3

0023124 0022734 0023129 0022572 0023143 0023124

ASSEMBLY CONNECTING ROD (TC) BUSH SMALL END CONNECTING ROD BOLT CONNECTING ROD KIT CONNECTING ROD ASSEMBLY (TC) CONSISTS OF: 8 - BEARING SHELL CON ROD (TC) 4 - ASSEMBLY CONNECTING ROD

4 4 8 1

M11B06.1

GROUP M11B07 - CONNECTING ROD BEARING

FIG. NO.

PART NO.

DESCRIPTION


GROUP M11B09 - OIL PAN

FIG. NO.

PART NO.

DESCRIPTION


1

M11B07.1

0022834

BEARING CONNECTING ROD (KOEL)

8


1 2 3 4 5

0303CC0020N 0023950 7903062003 0022756 0024501

ASSEMBLY OIL PAN WITH DRAIN PLUG MAGNETIC PLUG DRAIN COPPER ASBESTOS WASHER GASKET OIL PAN FLANGE HEX BOLT M8 x 1.25 - 15

1 1 1 1 16

M11B09.1

GROUP M11B10 - CHAIN ASSEMBLY

FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6

03010C0120N 03010C0080N 0024518 03010C0100N 52060A0030N 03010C0090N

CHAIN ASSY GUIDE CAM / FIP BOLT M6 x 1.00 - 25 GUIDE FIP - IDLER BOLT M6 x 1.00 - 28 CHAIN TENSIONER

1 1 4 1 2 1

M11B10.1

GROUP M11B11 - FRONT CASE

FIG. NO.

PART NO.

DESCRIPTION

GROUP M11B12 - ROCKER COVER


FIG. NO.

PART NO.

DESCRIPTION


1

0311DC0050N

2 3 4 5 6 7 8 9 10 11 12 13

0311DC0030N 0023195 0311DC0070N 0311DC0060N 7903201021 7903057013 0131BC0090N 0024506 1102DA0320N 51080A0050N 0023194 0024628 51060A0100N

M11B11.1

FRONT COVER ASSEMBLY CONSIST OF: 1 - FRONT COVER OIL SEAL - FRONT COVER (TCI) 'O' RING INJECTION PUMP COVER INJECTION PUMP COVER FLANGE HEX BOLT M6 x 1.0 - 15 ELASTIC WASHER M6 BRKT INTERCOOLER - FRONT COVER FLANGE BOLT M8 x 1.25 - 55 - 8.8 BRKT POWER STEERING PUMP FRONT FLANGE HEX BOLT M8 x 1.25 - 60 - 8.8 'O' RING 28mm ID - FRONT COVER BOLT FLANGED M8 x 1.25 - 50 - 8.8 FLANGE BOLT M6 x 1 - 45


1

1 1 1 6 6 1 2 1 2 1 8 2


0022725 1 2 3 4 5 6 7 8 9

0022721 0022775 0022724 0024615 0311DC0010N 7903009042 0024118 0022723 0022730

ASSEMBLY ROCKER COVER CONSISTS OF: 1 - ROCKER COVER 1 - GASKET ROCKER COVER 1 - BREATHER CAP ASSEMBLY 4 - FLANGE HEX BOLT M6 x 1.0 - 12 1 - 'O' RING BREATHER CAP 9 - ALLEN SCREW M8 x 30 9 - PLAIN WASHER 1 - OIL FILLER CAP 1 - 'O' RING OIL FILLER CAP

1

M11B12.1

GROUP M11B13 - BREATHER

GROUP M11B13 - BREATHER FIG. NO.

PART NO.

DESCRIPTION


M11B13.1

1 2 2 3 4 5 6

0023793 0024590 0314OC0070N 0024501 6106208 0024517 0022707

6

03140C0040N

7 8

03140C0020N 03140C0010N

8

03140C0060N

9 10 11 12

0022758 0705001 0705004 0022708

12

03140C0050N

13 14

0067148 0067147

OIL SEPARATOR - EUV BRACKET OIL SEPARATOR (FOR RHD) BRACKET OIL SEPARATOR (FOR LHD) FLANGE HEX BOLT M8 x 1.25 - 15 PLAIN WASHER M6 FLANGE HEX BOLT M6 x 1.0 - 20 HOSE BREATHER TO OIL SEPARATOR (FOR RHD) HOSE BREATHER TO OIL SEPARATOR (FOR LHD) WIRE MESH - BREATHER HOSE OIL SEPARATOR TO TUBE LADDER FRAME (FOR RHD) HOSE OIL SEPARATOR TO TUBE LADDER FRAME (FOR LHD) CONNECTION OIL SEP HOSE SPRING CLIP NAVY BLUE SPRING CLIP SKY BLUE HOSE LADDER FRAME TO ROCKER COVER (FOR RHD) HOSE LADDER FRAME TO ROCKER COVER (FOR LHD) BANJO BOLT 16MM COPPER WASHER 16MM

1 1 1 3 3 1 1 1 2 1 1 1 2 3 1 1 1 2

M11B13.2

GROUP M11B14 - CYLINDER HEAD GASKET

FIG. NO.

PART NO.

DESCRIPTION


1

0022596

GASKET CYLINDER HEAD

1

M11B14.1

GROUP M11B15 - PISTON

GROUP M11B15 - PISTON FIG. NO.

PART NO.

DESCRIPTION


0022553 1 2 3 4 4 4 4 4 4

0023128 0023139 0022815 0312BC0020N 0023109 0312BC0030N 0023110 0022835 0023146 0022646 0023653 0022555

1 2 3

4 4 4 4 4 4

0023128 0023139 0022815 0022551 0312BC0020N 0023109 0312BC0030N 0023110 0022835 0023146 0022557 0022596 0022672 0022673 0022756 0022775 0023804 0023821 0023825 0024018 0024019 0024020 0024028 0024040 0024111 0024128 0024556 0091061

M11B15.1

KIT PISTON LINER (JACKET KIT) CONSISTS OF: 4 - PISTON (TC) 4 - PISTON PIN STD (TC) 8 - CIRCLIP PISTON PIN (TC) 4 - RING PISTON 2ND COMPRESSION 4 - RING PISTON 2ND COMPRESSION* 4 - RING PISTON OIL SCRAPPER 4 - RING PISTON OIL SCRAPPER* 5 - UPPER COMPRN RING - CKS (TC) 5 - UPPER COMPRN RING - CKS (TC)* 4 - CYLINDER LINERS 8 - 'O' RING LINER VITON (* OPTIONAL) KIT PISTON & PIN TC STD CONSISTS OF: 1 - PISTON (TC) 1 - PISTON PIN STD (TC) 2 - CIRCLIP PISTON PIN (TC) KIT RING SET PISTON STD NEF TC CONSISTS OF: (* OPTIONAL) 4 - RING PISTON 2ND COMPRESSION 4 - RING PISTON 2ND COMPRESSION* 4 - RING PISTON OIL SCRAPPER 4 - RING PISTON OIL SCRAPPER* 4 - UPPER COMPRN RING - CKS (TC) 4 - UPPER COMPRN RING - CKS (TC)* KIT GASKET SET OVERHAUL TC CONSISTS OF: 1 - GASKET CYLINDER HEAD 1 - GASKET EGR PIPE 2 - GASKET EGR 1 - GASKET OIL PAN 1 - GASKET ROCKER COVER 1 - GASKET STRAINER (TC) 1 - GASKET OIL FILTER BODY (TCI) 2 - GASKET OIL RETURN 1 - GASKET EXHAUST FLANGE (TC) 1 - GASKET TURBOCHARGER OUTLET 2 - GASKET PIPE EXHAUST 4 - GASKET INTAKE MANIFOLD (EUV) 4 - GASKET EXHAUST MANIFOLD (TC) 1 - GASKET THERMOSTAT HOUSING 1 - GASKET OIL COOLER 2 - GASKET PIPE INTAKE MANIFOLD 1 - GASKET V E PUMP

1

4

1

1

M11B15.2

GROUP M11B16 - FLYWHEEL

FIG. NO.

PART NO.

DESCRIPTION

GROUP M11B19 - CAMSHAFT


FIG. NO.

PART NO.

DESCRIPTION


03070C0060N 1 2

03070C0070N 9350115680

3 4 5

0023135 0022817 9420000528

M11B16.1

ASSY FLYWHEEL EUV ENG BA10 G/BOX CONSISTS OF: 1 - FLYWHEEL ECU ENG BA10 GB 1 - RING GEAR 2.1167 MODULE (LH STARTER MOUNTING) BOLT HEX M14 x 1.5 - 30 WASHER M14 PIN DOWEL

1

6 6 3


1 2 3 4 5 6 7 8

0310AC0020N 0310AC0010N 0023159 0023160 0023172 0023162 7903201032 7903053043

CAMSHAFT (TC) CD SPROCKET CAMSHAFT CAMSHAFT THRUST PLATE KEY WOODRUFF 4 x 5 DIN 6888 HEX. BOLT M12 x 1.75 - 53 - 12.9 DIN 931 WASHER FOR CAMSHAFT BOLT SCREW M8 x 1.25 - 20 WASHER PLAIN M8

1 1 1 1 1 1 2 2

M11B19.1

GROUP M11B20 - IDLER GEAR

FIG. NO.

PART NO.

DESCRIPTION


1

0310EC0040N

2 3 4 5

0310EC0030N 0310EC0020N 2108262 7903101759

ASSEMBLY IDLER SPROCKET CONSISTS OF: BUSH IDLER SPROCKET SHAFT IDLER SPROCKET SCREW M8 x 1.25 - 40 SCREW M7 x 1.00 - 40

1 1 1 2 1

M11B20.1

GROUP M11B21 - VALVE GEAR TRAIN FIG. NO.

PART NO.

DESCRIPTION


GROUP M11B21 - VALVE GEAR TRAIN


M11B21.1

1 2 3

0023202 0023174 0023555

4 5 6 7 8 9 10 11 12 13 24 14 15 16

0051325 0051326 0023196 0023532 0023539 0023542 0023568 0023569 0023558 0051327 0303EC0180N 51080A0160N 51080A0150N 0024118 0022577

17 18 19 20 20 21 22

0023572 0023561 0023519 03100C0140N 0023522 0023505 0023516 03100C0120N

23

0023521

TAPPET - VALVE PUSH ROD VALVE ASSEMBLY ROCKER ARM & PEDESTAL CONSISTS OF: 8 - SHIM RING 22 x 32 - 1.5 2 - RING VALVE LEVER SHAFT 8 - TAPPET ADJUSTING SCREW - EUV 8 - HEX NUT M8 x 1 - 8.8 DIN 936 3 - PEDESTAL ROCKER ARM - EUV 2 - EXPANSION PLUG 16 GEAR TRAIN 4 - ASSEMBLY ROCKER ARM INTAKE 4 - ASSEMBLY ROCKER ARM EXHAUST 1 - ROCKER ARM SHAFT - EUV 3 - SPRING VALVE LEVER SHAFT 1 - PEDESTAL FLANGE BOLT M8 x 1.25 - 75 12.9 FLANGE BOLT M8 x 1.25 - 60 12.10 PLAIN WASHER KIT VALVE INLET & EXHAUST TC CONSISTS OF: 4 - VALVE INLET EVL 4 - VALVE EXHAUST 8 - VALVE STEM SEAL 16 - VALVE LOCK 16 - VALVE LOCK (OPTIONAL) 8 - VALVE GUIDE VALVE SPRING RETAINER - LOWER VALVE SPRING VARIABLE PITCH (EUV)* (* FOR BS I BF 24 G 44377 ONWARDS & FOR BS II BD 24 G 42189 ONWARDS) VALVE SPRING RETAINER - UPPER

8 8 1

1 7 8 1

8 8

8

M11B21.2

GROUP M11B22 - INLET MANIFOLD

GROUP M11B22 - INLET MANIFOLD FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7 8 9 10 10 11

M11B22.1

0024563 0024028 0023524 0091083 0024506 0024503 0023232 0022594 0024556 03130G0060N 03130G0040N 0024626

AIR INTAKE MANIFOLD GASKET INTAKE MANIFOLD (EUV) STUD M 8 x 1.25 - 60 EUV STUD BOLT FLANGED M8 x 1.25 - 55 FLANGE HEX BOLT M8 x 1.25 - 30 CLIP WIRE FLANGE HEX NUT M8 x 1.25 GASKET PIPE INTAKE MANIFOLD PIPE INTAKE MANIFOLD - BS I PIPE INTAKE MANIFOLD - BS II FLANGE HEX BOLT M8 x 1.25 - 20

1 4 3 3 2 1 3 6 2 1 1 3

M11B22.2

GROUP M11B23 - EXHAUST MANIFOLD

GROUP M11B23 - EXHAUST MANIFOLD FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

M11B23.1

0024564 0023551 0023552 0024034 0024040 57080A0050N 0024014 0022672 0022585 0024018 0024026 0024032 0024033 0024019 0024017 7903053046 0024015 0022590 0024522

EXHAUST MANIFOLD STUD EXHAUST MANIFOLD 110 x 8 EXHAUST MANIFOLD STUD 60 x 8 STUD PIPE TURBOCHARGER OUTLET GASKET EXHAUST MANIFOLD (TC) CLINCH NUT M8 x 1.25 EXHAUST MANIFOLD STUD 31 x 8 GASKET EGR PIPE PLATE EXHAUST MANIFOLD GASKET EXHAUST FLANGE TC TURBOCHARGER KKK-K04-5.88 GCAAD STUD PIPE TURBOCHARGER OUTLET STUD PIPE TURBOCHARGER OUTLET GASKET TURBOCHARGER OUTLET PIPE TURBOCHARGER OUTLET (TCI) PLAIN WASHER 8 - 22 AC 9H Z5F NUT EXHAUST MANIFOLD (TCI) HEAT SHIELD EXHAUST MANIFOLD BOLT M6 x 1 - 8

1 2 4 3 4 15 5 2 1 1 1 2 2 1 1 5 5 1 2

M11B23.2

GROUP M11B25 - OIL FILLER & OIL LEVEL GAUGE

FIG. NO.

PART NO.

DESCRIPTION


GROUP M11B26 - AC COMPRESSOR

FIG. NO.

PART NO.

DESCRIPTION


0023882 1 2

M11B25.1

0023883 0022882

ASSEMBLY DIPSTICK GUIDE CONSISTS OF: 1 - DIPSTICK OIL LEVEL 1 - GUIDE OIL LEVEL DIPSTICK


1

120EA0780N 1 3 4 2

1203AA0120N 1203AA0070N 51080A0090N 0024628 0024342

5 6 7 8 9

0024339 0024340 0024341 51080A0050N 0313BC0140N

KIT - AIR COMPRESSOR CONSISTS OF: 1 - COMPRESSOR MTG BRKT - CD 1 - COMPRESSOR ASSY 170CC - XDTC 4 - FLANGED HEX BOLT M8 x 1.25 -105 FLANGED BOLT HEX HEAD M8 x 1.2 - 50 KIT - FICD NEF TCI CONSISTS OF: 1 - VACUUM SOLENOID VALVE 1 - HOSE FICD ACTUATOR 1 - HOSE VACU SOL VALVE TO ALTER FLANGED HEX BOLT M8 x 1.25 - 60 ASSY BRACKET INT. COOLER PIPE ON COMP (CD)

1

2 1

2 1 M11B26.1

GROUP M11C01 - OIL PUMP AND GEAR TRAIN

FIG. NO.

PART NO.

DESCRIPTION


GROUP M11C02 - OIL FILTER

FIG. NO.

PART NO.

DESCRIPTION


1 2 3

0303AC0100N 6110214 7903009040 0022559 0023761 0023800 0023802 0023803 0023804

M11C01.1

ASSEMBLY OIL PUMP (TC) WASHER PLAIN M10 SCREW M10 x 1.50 - 65 AC10.9 Z5DF KIT - LUB OIL PUMP REPAIR TC CONSISTS OF: 3 - BUSH OIL PUMP 1 - GEAR OIL PUMP TC 1 - SHAFT OIL PUMP TC 1 - ASSEMBLY STRAINER TC 1 - GASKET STRAINER TC

1 2 2 1


1

9420000073

OIL FILTER CARTRIDGE

1

M11C02.1

GROUP M11C04 - OIL STRAINER AND PIPE

FIG. NO.

PART NO.

DESCRIPTION


GROUP M11C05 - WATER PUMP

FIG. NO.

PART NO.

DESCRIPTION


1 2 3

M11C04.1

0023803 0023804 0024518

ASSEMBLY STRAINER (TC) GASKET STRAINER TC FLANGED HEX BOLT M6 x 1.0 - 25

1 1 2


1 2 3 4

0304EC0020N 0024107 0024503 57080A150N

WATER PUMP ASSEMBLY 'O' RING FOR THE BEARING SEAL FLANGE HEX BOLT M8 x 1.25 - 30 FLANGE BOLT M8 x 1.25 - 60

1 1 3 2

M11C05.1

GROUP M11C07 - THERMOSTAT

FIG. NO.

PART NO.

DESCRIPTION

GROUP M11C08 - FAN AND PULLEY


FIG. NO.

PART NO.

DESCRIPTION


1 1 2 3 4 5 6 7 8 9 10 11 M11C07.1

0304OC0180N 0304DC0190N 0024111 0024520 0024504 0022593 7910245057 03040C0130N 0024110 0024517 0705007 0705006

ASSY THERMOSTAT HOUSING BS I ASSY THERMOSTAT HOUSING BS II GASKET THERMOSTAT HOUSING BOLT M8 x 1.25 - 75 BOLT M8 x 1.25 - 43 THERMOSTAT ASSEMBLY SEAL THERMOSTAT HOSE BY PASS CONNECTION COVER THERMOSTAT HOUSING - EUV FLANGE HEX BOLT M6 x 1.0 - 20 CLIP THERMOSTAT HOUSING SIDE CLIP WATER PUMP SIDE

1 1 1 2 1 1 1 1 1 3 1 1


1

0304FC0040N

VISCOUS FAN ASSEMBLY

1

M11C08.1

GROUP M11C09 - DRIVE BELT FIG. NO.

PART NO.

DESCRIPTION


GROUP M11C09 - DRIVE BELT


M11C09.1

1 1 1 2 3 4 5 6 7 8 9 10 11 12

0306GC0040N 0306GC0061N 0306GC0091N 03060G0110N 03060C0171N 03060G0130N 03060C0060N 0306JC0080N 03060C0070N 0024513 03060C0050N 0024507 03060C0040N 0306JC0100N

BELT 7PK - 1720 - ROULANDS BELT 7PK - 1720 - GATES - OPTIONAL BELT 7PK - 1720 - GATES PULLEY IDLER 7GR (TC) BALL BEARING FAG 6303.2 RSR SEGGER RING SPACER TENSIONER TENSIONER SHAFT FLANGE NUT M12 x 1.75 BOLT FLANGED M8 x 1.25 - 80 - 8.8 BRACKET TENSIONER BOLT FLANGED M8 x 1.25 - 63 BRACKET IDLER IDLER SHAFT

1 1 1 2 2 2 2 1 2 1 1 4 1 1

M11C09.2

GROUP M11C10 - COOLANT TEMP GAUGE UNIT

FIG. NO.

PART NO.

DESCRIPTION


GROUP M11C11 - OIL PRESSURE SWITCH

FIG. NO.

PART NO.

DESCRIPTION


1 2

M11C10.1

1305AA0010N 0071566

TEMPERATURE SENSOR COPPER WASHER 14 x 20

1 1


1

03040C0120N

OIL PRESSURE SENSOR

1

M11C11.1

GROUP M11C12 - OIL LINES FIG. NO.

PART NO.

DESCRIPTION


0303EC0040N 0050331 0303EC0010N 0056882 0050337 0303EC0050N 0062150 0022677 9420000193 9420000194 03030C0080N 0023825 0024615 0062146

ASSEMBLY LUBRICATION PIPE (LUCAS) BANJO BOLT M14 COPPER WASHER M14 BANJO BOLT M10 (V. PUMP END) COPPER WASHER 10MM ASSEMBLY BUNDY TUBE ALTER. DRAIN CLIP HOSE 20MM PIPE OIL SUPPLY T/C INLET HOLLOW SCREW COPPER WASHER PIPE OIL RETURN T/C GASKET OIL RETURN FLANGE HEX BOLT M6 x 1.0 - 12 HOSE CLAMP (22-30 1A)

1 2 4 1 2 1 1 1 2 4 1 2 2 1

GROUP M11C12 - OIL LINES

1 2 3 4 5 6 7 8 9 10 11 12 13 14

M11C12.1

M11C12.2

GROUP M11D01 - FUEL INJECTION PUMP

FIG. NO.

PART NO.

DESCRIPTION

GROUP M11D02 - FUEL INJECTION PIPE


FIG. NO.

PART NO.

DESCRIPTION


1 1 2 3 4 5 6 7 8 9 10 10 11 12 M11D01.1

0024142 0305BC0071N 0091061 0091083 7932566524 7903232005 0024135 0024501 0024614 0022594 0305BC0030N 0305BC0010N 9420000193 9420000194

ASSEMBLY FUEL INJECTION PUMP BS I ASSEMBLY FUEL INJECTION PUMP BS II GASKET V E PUMP STUD INJECTION PUMP PLATE NUT M8 x 1.25 BRACKET FIP RR FLANGE HEX BOLT M8 x 1.25 - 15 BOLT RETAINER CRANKSHAFT M8 x 1.25 FLANGE HEX NUT M8 x 1.25 SPROCKET BS I SPROCKET BS II INLET HOLLOW SCREW COPPER WASHER

1 1 1 3 3 3 1 1 1 4 1


1 2 3

0024098 0024099 0305DC0010N 0022566 0022567 0022568 0022569 0022570

ASSEMBLY HI PRESSURE PIPE TC NO 1 & 2 ASSEMBLY HI PRESSURE PIPE NO 3 & 4 FUEL LEAK OFF PIPE ASSEMBLY - EUV KIT INJECT HIGH PRESSURE PIPE TC CONSISTS OF: 1 - HIGH PRESSURE PIPE NO 1 1 - HIGH PRESSURE PIPE NO 2 1 - HIGH PRESSURE PIPE NO 3 1 - HIGH PRESSURE PIPE NO 4

1 1 1 1

1

1 2 M11D02.1

GROUP M11D04 - FUEL INJECTION NOZZLE

FIG. NO.

PART NO.

DESCRIPTION


GROUP M11E01A - ALTERNATOR

FIG. NO.

PART NO.

DESCRIPTION


1 1 2 3 4 5 6

M11D04.1

0024144 0024079 0024058 0024057 0024059 0023513 0022594

INJECTOR ASSEMBLY BS I INJECTOR ASSEMBLY BS II CLAMP NOZZLE HOLDER WASHER NOZZLE HOLDER SPHERICAL WASHER C 8.4 DIN 6 STUD M8 x 1.25 - 55 - 8.8 IS 1367 FLANGE HEX NUT M8 x 1.25

4 4 4 4 4 4 4


1 1 2 3 4 5 6 7 8 9 10

0024275 0024267 0306DC0010N 0024521 0306DC0020N 7903001045 6110214 0024279 7903053046 0022594 0024502

ALTERNATOR ASSEMBLY 90 AMPS ALTERNATOR ASSEMBLY LUCAS BRACKET ALTERNATOR FLANGE HEX. BOLT M10 x 1.5 - 45 BRACE ALTERNATOR BOLT M10 x 1.25 - 130 WASHER PLAIN M10 BOLT M8 x 1.25 - 130 PLAIN WASHER 8 - 22 AC 9H Z5F FLANGE HEX NUT M8 x 1.25 FLANGE HEX BOLT M8 x 1.25 - 25

1 1 1 2 1 2 4 1 2 1 1

M11E01A.1

GROUP M11E01B - SERVICEABLE COMPONENTS OF ALTERNATOR (LUCAS TVS) FIG. NO.

PART NO.

DESCRIPTION


GROUP M11E01B - SERVICEABLE COMPONENTS OF ALTERNATOR (LUCAS TVS)

0024267

M11E01B.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

1402AA0012N 1402AA0022N 1402AA0032N 1402AA0042N 1402AA0082N 1402AA0092N 1402AA0102N 1402AA0112N 1402AA0122N 1402AA0132N 1402AA0142N 1402AA0152N 1402AA0162N 1402AA0172N 1402AA0182N 1402AA0192N 1402AA0202N 1402AA0212N 1402AA0222N 1402AA0232N 1402AA0242N 1402AA0252N 1402AA0262N 1402AA0272N 1402AA0282N 1402AA0292N 1402AA0302N 1402AA0312N 1402AA0322N 1402AA0332N 1402AA0342N 1402AA0352N 1402AA0362N 1402AA0372N 1402AA0382N 1402AA0392N 1402AA0402N 1402AA0412N 1402AA0422N 1402AA0432N 1402AA0442N 1402AA0452N 1402AA0462N 1402AA0472N

ALTERNATOR 90AMP (LTVS) CONSISTS OF: FLANGE NUT PULLEY ASYMMETRIC FAN BEARING COLLAR THROUGH BOLT SCREW BEARING RETAINER FIXING DE BRACKET ASSEMBLY DE INSERT DE BALL BEARING BEARING RETAINER SPACING COLLAR ROTOR ASSEMBLY SRE BALL BEARING STATOR WINDING ASSEMBLY FLANGE NUT RFI CAPACITOR ASSEMBLY ANCHORING PLATE ALUMINIUM SPACER RECTIFIER ASSEMBLY RA65 INSUL BUSH SRE BRACKET INSUL SHEET SRE BRACKET ASSEMBLY BRUSH SET REGULATOR & BRUSH BOX ASSEMBLY INSUL BUSH CAPTIVE SCREW ASSEMBLY COVER MOLDING ASSEMBLY PLAIN WASHER SCREW FIXING SCREW (RFI) PLAIN WASHER SPRING WASHER NUT INSUL CUP WASHER PLAIN WASHER SPRING WASHER NUT INSUL BUSH SLIDING BUSH PLAIN WASHER SPRING WASHER NUT 'O' RING (LARGE) 'O' RING (SMALL)

1 1 1 1 1 4 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 2 1 1 2 2 1 1 2 2 1 1 1 1 1 1 1 M11E01B.2

GROUP M11E01B - SERVICEABLE COMPONENTS OF ALTERNATOR (LUCAS TVS) FIG. NO.

PART NO.

DESCRIPTION


GROUP M11E01B - SERVICEABLE COMPONENTS OF ALTERNATOR (LUCAS TVS)


M11E01B.3

45 46 47 48 49 50 51 52 53 54 55 56 57 58

1402AA0482N 1402AA0492N 1402AA0502N 1402AA0512N 1402AA0522N 1402AA0532N 1402AA0542N 1402AA0552N 1402AA0562N 1402AA0572N 1402AA0582N 1402AA0592N 1402AA0602N 1402AA0612N

VANE SCREW CENTER PLATE CHECK VALVE ASSEMBLY SEALING WASHER SUCTION CONNECTOR ASSEMBLY SEALING WASHER SUCTION CONNECTOR SCREW VACUUM PUMP ASSEMBLY PLUG MOLDING SPRING WASHER SCREW (PUMP MOUNTING) OIL INLET PLUG SEALING WASHER CONNECTOR ASSEMBLY (DELIVERY)

4 3 1 2 1 1 1 1 1 3 3 1 1 1

M11E01B.4

GROUP M11E01C - SERVICEABLE COMPONENTS OF ALTERNATOR (MICO) FIG. NO.

PART NO.

DESCRIPTION


GROUP M11E01C - SERVICEABLE COMPONENTS OF ALTERNATOR (MICO)

0024275

M11E01C.1

1 2 3 5 6 9 10 11 12 13 17 18 19 20 21 24 26 27 32 34 35 37 38 41 42 43 44 45 46 47 48 49 51 52 53 54 56 57 58 59 60 61 62 63

1402AA0751N 1402AA0021N 1402AA0041N 1402AA0081N 1402AA0761N 1402AA0111N 1402AA0101N 1402AA0771N 1402AA0781N 1402AA0141N 1402AA0151N 1402AA0791N 1402AA0171N 1402AA0181N 1402AA0191N 1402AA0201N 1402AA0211N 1402AA0221N 1402AA0231N 1402AA0241N 1402AA0251N 1402AA0261N 1402AA0271N 1402AA0281N 1402AA0291N 1402AA0301N 1402AA0311N 1402AA0321N 1402AA0331N 1402AA0341N 1402AA0351N 1402AA0361N 1402AA0371N 1402AA0381N 1402AA0391N 1402AA0801N 1402AA0421N 1402AA0811N 1402AA0471N 1402AA0481N 1402AA0491N 1402AA0501N 1402AA0511N 1402AA0521N

ALTERNATOR 90 AMP (MICO) CONSISTS OF: DRIVE END FLANGE BALL BEARING COVER PLATE CHEESE HEAD SCREW ROTOR SPACER RING BALL BEARING SLIP RING END COVER RECTIFIER 'O' RING REGULATOR STATOR SPLASH GUARD CHEESE HEAD SCREW CHEESE HEAD SCREW CHEESE HEAD SCREW SPRING WASHER HEXAGONAL NUT INSULATING WASHER WASHER SPRING WASHER HEXAGONAL NUT INSULATING PART INSULATING WASHER WASHER HEXAGONAL NUT TWO WAY CONNECTOR SPRING WASHER INSULATING WASHER SPRING WASHER WASHER HEXAGONAL NUT SPRING WASHER HEXAGONAL NUT FAN PULLEY SEAL VACUUM PUMP BODY ASSEMBLY VACUUM PUMP END COVER VANE BOLT HEXAGONAL NUT SPRING WASHER WASHER

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 M11E0C.2

GROUP M11E01C - SERVICEABLE COMPONENTS OF ALTERNATOR (MICO) FIG. NO.

PART NO.

DESCRIPTION


GROUP M11E01C - SERVICEABLE COMPONENTS OF ALTERNATOR (MICO)


M11E01C.3

64 65 66 67 68 69 70 71 72 73 74 80 99 100 106 112 113 114 115 116 117 118 119 126 127

1402AA0531N 1402AA0541N 1402AA0411N 1402AA0441N 1402AA0551N 1402AA0451N 1402AA0561N 1402AA0571N 1402AA0461N 1402AA0731N 1402AA0741N 1402AA0581N 1402AA0591N 1402AA0601N 1402AA0611N 1402AA0631N 1402AA0641N 1402AA0651N 1402AA0661N 1402AA0671N 1402AA0681N 1402AA0691N 1402AA0701N 1402AA0711N 1402AA0721N

O' RING O' RING SUPPORTING DISC PUMP BODY HOLLOW SCREW NON-RETURN VALVE WASHER VACUUM PUMP ROTOR BANJO CARBON BRUSH SET SLIP RING CLAMP SPRING WASHER WASHER SUPPRESSION CONDENSER SPRING WASHER CHEESE HEAD SCREW HEXAGON NUT INSULATING PART INSULATING WASHER WASHER SPRING WASHER HEXAGONAL NUT SPRING WASHER HEXAGONAL NUT

1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 2 1 2

M11E0C.4

GROUP M11E02A - STARTER MOTOR

FIG. NO.

PART NO.

DESCRIPTION


1 1

0024281 0307CC0141N

2 3

52100A0060N 51100A0230N

GEARED STARTER - DELCO REMY* GEARED STARTER - MICO* (* OPTIONAL) FL SCREW & SP WASHER M10 x 1.5 - 45 COMBINATION BOLT M10 x 1.5 - 60

1 1 1 2

M11E02A.1

GROUP M11E02B - SERVICEABLE COMPONENTS OF STARTER MOTOR (DELCO - REMY) FIG. NO.

PART NO.

DESCRIPTION


GROUP M11E02B - SERVICEABLE COMPONENTS OF STARTER MOTOR (DELCO - REMY)


M11E02B.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

0307CC0011N 0307CC0021N 0307CC0031N 0307CC0041N 0307CC0051N 0307CC0061N 0307CB0300N 0307CB0230N 0307CB0220N 0307CB0100N 0307CB0090N 0307CB0110N 0307CB0120N 0307CB0130N 0307CB0140N 0307CB0150N 0307CC0071N 0307CB0080N 0307CB0210N 0307CB0200N 0307CB0330N 0307CB0340N 0307CC0081N 0307CC0091N 0307CC0101N 0307CC0111N 0307CB0380N 0307CB0410N 0307CB0420N 0307CC0121N 0307CB0450N 0307CB0460N 0307CB0190N 0307CC0131N 0307CB0170N 0307CB0180N 0307CB0070N 0307CB0350N

HOUSING ASSEMBLY SHAFT ASSEMBLY STOP PINION LOCK RING DRIVE ASSEMBLY GEAR SUPPORT ASSEMBLY BUSHING GEAR ASSEMBLY BUSHING RETAINER LEVER SPRING SPRING PLUG PLUNGER SPRING SOLENOID ASSEMBLY SCREW DAMPER SHIELD ARMATURE ASSEMBLY BEARING FIELD COIL (CW) FIELD COIL (CCW) BRUSH (POSITIVE) SPRING (BRUSH) BOLT BRUSH HOLDER ASSEMBLY BRUSH (NEGATIVE) C.E. FRAME SCREW THROUGH BOLT NUT WASHER SPRING SCREW SPRING WASHER 'O' RING BOLT 'O' RING

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

M11E02B.2

GROUP M11E02C - SERVICEABLE COMPONENTS OF STARTER MOTOR (MICO) FIG. NO.

PART NO.

DESCRIPTION


GROUP M11E02B - SERVICEABLE COMPONENTS OF STARTER MOTOR (MICO)


M11E02C.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

0307CC0019N 0307CC0161N 0307CC0151N 0307CC0261N 0307CC0171N 0307CC0181N 0307CB0211N 0307CB0251N 0307CB0241N 0307CB0371N 0307CB0381N 0307CB0391N 0307CB0401N 0307CB0351N 0307CB0361N 0307CB0221N 0307CC0231N 0307CB0201N 0307CB0191N 0307CB0411N 0307CB0341N 0307CB0271N 0307CC0291N 0307CC0281N 0307CC0321N 0307CC0301N 0307CB0311N 0307CB0331N

DRIVE END FLANGE OVERRUNNING CLUTCH EPICYCLOIDAL GEAR ARMATURE RETAINER STOP RING FORK LEVER FLAT HEAD SCREW SOLENOID SWITCH LOCKWASHER SPRING HEX NUT LOCKWASHER SPRING HEX NUT LOCKWASHER SPRING HEX NUT FORK LEVER SUPPORT RUBBER SEAL BUSH STARTER FRAME BRUSH HOLDER OVERHEAD SCREW COMMUTATOR END SHIELD SCREW HEX SINTERED METAL BUSH SEAL RING SHIM RETAINING WASHER CLOSURE CAP

1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1

M11E02C.2

GROUP M11F02 - EMISSION CONTROL SYSTEM

FIG. NO.

PART NO.

DESCRIPTION


GROUP M25A01A - ENGINE MOUNTING

FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7 8 9 10 11 12 13

0024037 0024038 0050348 0022727 0022726 0022673 0309DC0020N 0024502 7903009053 0022672 0309DC0040N 0306EB0010N 18050A0010N

14 15

0420001104 7903062009

M11F02.1

HOSE MPA BANJO BOLT M8 COPPER WASHER PIPE EGR ELBOW EGR GASKET EGR * EGR VALVE FLANGE HEX BOLT M8 x 1.25 - 25 SOCKET HEAD SCREW M8 x 25 GASKET EGR PIPE ECU EGR CONTROLLER VACUUM RESERVOIR PRESSURE MODULATOR (* FOR BS II ONLY) TEMPRETURE SENSOR FOR EGR COPPER WASHER FOR TEMP SENSOR

1 1 2 1 1 2 1 2 4 2 1 1 1


1 1 2 3 4 5

0301BC0040N 0301BC0050N 0203AD0020N 7903055007 0024630 57100A0010N

BRKT ENGINE FRT SUPPT RH (VERT) BRKT ENGINE FRT SUPPT LH (VERT) INSULATOR ENGINE FRONT SUPPORT SPRING LOCKWASHER M10 FLANGE HEX BOLT M10 x 1.5 - 25 FLANGE HEX NUT M10 x 1.5

1 1 2 8 8 8

1 1 M25A01 .1

GROUP M25A01A - ENGINE MOUNTING REAR (4WD)

FIG. NO.

PART NO.

DESCRIPTION


13 14 15 16 17 18 19 20 21 22 23 24 M25A01.2

0703AA0010N 0703AA0060N 55080A0010N 7903201049 7903057100 0090849 0090440 6108212 6508212 7903232005 7903067033 0090441

ADAPTOR TRANSMISSION MTG 4WD INSULATOR ENGINE REAR MTG COMBINATION SCREW M8 x 1.25 - 25 HEX BOLT M10 x 1.5 - 40 WASHER ELASTIC M10 SOCKET HEAD CAP SCREW M10 x 1.5 - 45 STUD PLAIN WASHER M8 SPL LOCK WASHER M8 NUT M8 x 1.25 ELASTIC PIN 12.15 STUD

1 1 4 1 5 4 6 8 8 8 2 2 M25A01A .1

GROUP M25B01 - OIL COOLER

FIG. NO.

PART NO.

DESCRIPTION

GROUP M25B02 - OIL COOLER TUBES


FIG. NO.

PART NO.

DESCRIPTION


1 2 3

M25B01.1

0303DC0010N 9420000897 09040A0120N

STUD OIL COOLER ASSEMBLY OIL COOLER HEAT SHIELD

1 1 1


1 2 3 4 5 6

0304DC0320N 0705005 0024615 0304DC0330N 0304DC0350N 0304DC0340N

7

0304DC0360N

8

0705003

TUBE WATER INLET - OIL COOLER SPRING CLIP GREY FLANGE HEX BOLT M6 x 1.0 - 12 TUBE WATER OUTLET OIL COOLER HOSE OIL COOLER INLET PIPE HOSE OIL COOLER OUTLET PIPE TO PIPE OUTLET HOSE OIL COOLER OUTLET PIPE TO WATER PUMP SPRING CLIP BLACK

1 2 4 1 1 1 1 4

M25B02 .1

GROUP 1101 - CLUTCH

FIG. NO.

PART NO.

DESCRIPTION

GROUP 1102 - CLUTCH HOUSING


FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4

1101.1

0801BA0020N 0801CA0030N 3108224 7903055003

CLUTCH DRIVEN PLATE (NEF NA / TC) CLUTCH COVER ASSEMBLY (NEF TC) SCREW HEX HD M8 x 1.25 - 20 SPRING LOCK WASHER M8

1 1 6 6


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

0801AA0040N 08010A0110N 6512216 08010A0050N 08010A0040N 6112216 0802CA0020N 0802CA0050N 0802CA0010N 0802CA0090N 56060A0010N 6106208 0802CA0710N 0802CA0030N 0802CA0140N 7831291000 6508212 6108212 7903066037

CLUTCH BELL HOUSING HEX BOLT M12 x 1.75 - 65 SPRING LOCKWASHER M12 x 1.25 ALLEN BOLT M12 x 1.75 - 65 ALLEN BOLT M12 x 1.75 - 55 WASHER PLAIN M12 CLUTCH RELEASE THRUST BEARING CLUTCH RELEASE FORK RETAINER PLATE GROMMET GROMMET CLUTCH OPERATING FORK COMBI SCREW M6 WASHER PLAIN M6 CLIP CLUTCH RELEASE FORK PROP. SPRING CLUTCH RELEASE BALL STUD SLEEVE THRUST BEARING SPRING WASHER M8 PLAIN WASHER M8 CIRCLIP

1 2 6 2 2 6 1 1 1 1 4 4 2 1 1 1 1 1 1 1102.1

GROUP 1103B - CLUTCH LINKAGES

GROUP 1103B - CLUTCH LINKAGES FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18

1103B.1

0802BA0800N 0802BA0880N 0802BA0180N 0802BA0870N 0802BA0220N 0802BA0100N 0802BA0230N 6510214 0802BA0240N 0802BA0270N 0802BA0080N 0097552 57080A0010N 55080A0010N 0802BA0090N 6108212 92310810

PEDAL & BOX ASSEMBLY CLUTCH CLUTCH PEDAL ASSEMBLY SPACER PEDAL SHAFT RETURN SPRING CLUTCH NYLON BUSH PEDAL PIVOT PIN SHAFT PLAIN WASHER M10 SPRING L/W M10 HEXAGONAL NUT M10 x 1.25 RUBBER STOPPER PEDAL PAD COVER ASSEMBLY STOP LAMP SWITCH (4WD) FLANGED NUT M8 x 1.25 COMBI SCREW M8 x 1.25 - 25 CLEVIS PIN CLUTCH PEDAL PLAIN WASHER M8 PIN SNAP

1 1 1 1 2 1 1 1 1 1 1 1 4 1 1 1 1

1103B.2

GROUP 1104 - CLUTCH CYLINDER

GROUP 1104 - CLUTCH CYLINDER FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7 8 9

0802CA0110N 0802CA0780N 0802CA0830N 0802CA0600N 57080A0010N 0802CA0130N 08010A0030N 7903055007 06000A0130N 08000A0100N 08000A0110N 08000A0120N 08000A0130N 08000A0140N 08000A0150N 08000A0160N 08000A0170N 08000A0180N 08000A0600N 08000A0610N 08000A0380N 08000A0110N 08000A0130N 08000A0410N 08000A0620N 08000A0420N 08000A0380N 08000A0440N 08000A0450N 08000A0110N 08000A0640N 08000A0410N

CLUTCH MASTER CYLINDER ASSEMBLY CLUTCH TUBE MASTER CYL LHD - CD CLUTCH TUBE SLAVE CYLINDER BRKT CLUTCH TUBE MTG ON DASH FLANGED NUT M8 x 1.25 CLUTCH SLAVE CYLINDER ALLEN BOLT SLAVE CYLINDER M10 LOCKWASHER SPRING M10 CLIP BRAKE BUNDY TUBE KIT CLUTCH MASTER CYL REPAIR CONSISTS OF: 1 - DUST COVER CLUTCH MC KIT 1 - PISTON CLUTCH MASTER CYL 1 1 - CIRCLIP (DIA 22mm) MASTER CYL KIT KIT CLUTCH SLAVE CYL REPAIR CONSISTS OF: 1 - DUST COVER 1 CLUTCH SLAVE CYL 1 - PISTON 1 CLUTCH SLAVE CYLINDER 1 - PISTON CUP SEAL 1 CL SLAVE CYL 1 - AIR BLEEDER SCREW 1 CL SLV CYL 1 - SPRING S KIT MASTER CYLINDER KIT MAJOR CONSISTS OF: 1 - PLUNGER ASSY MASTER CYL KIT 1 - DUST COVER CLUTCH MC KIT 1 - CIRCLIP (DIA 22mm) MASTER CYL KIT 1 - CIRCLIP (DIA 14mm) MASTER CYL KIT MASTER CYLINDER ASSEMBLY BASIC CONSISTS OF: 1 - MC MACHINING MC ASSEMBLY 1 - PLUNGER ASSY MASTER CYLINDER 1 - RETAINING WASHER MC KIT 1 - CIRCLIP MASTER CYLINDER 1 - DUST COVER MASTER CYLINDER 1 - PUSH ROD ASSY MC ASSEMBLY 1 - CIRCLIP MASTER CYLINDER

1 1 1 1 1 1 2 2 1 1

1

1

1

CONTINUE...

1104.1

1104.2

GROUP 1104 - CLUTCH CYLINDER

GROUP 1104 - CLUTCH CYLINDER FIG. NO.

PART NO.

DESCRIPTION


08000A0630N 08000A0490N 08000A0500N 08000A0510N 08000A0520N 08000A0530N 08000A0540N 08000A0550N 08000A0560N 08000A0640N 08000A0570N 08000A0580N 08000A0590N

1104.3

KIT RESERVOIR CONSISTS OF: 1 - FLUID RESERVOIR BODY 1 - FILLER CAP RESERVOIR 1 - BAFFLE RESERVOIR 1 - FILTER RESERVOIR 1 - SEAL RESERVOIR 1 - SLEEVE RESERVOIR 1 - WASHER RESERVOIR 1 - EXCLUDER RESERVOIR PUSH ROD ASSEMBLY CONSISTS OF: 1 - PUSH ROD MASTER CYLINDER 1 - CLEVIS MASTER CYLINDER 1 - NUT M8 x 1.25

1

1

1104.4

GROUP 1201A - FUEL TANK AND LINES FIG. NO.

PART NO.

DESCRIPTION


GROUP 1201A - FUEL TANK AND LINES


1201A.1

1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

1001AA0340N 1001BA0090N 55080A0070N 9420000319 52100A0030N 1001CA0290N 52100A0050N 050331 050332 1001CA0210N 1001CA1090N 1001CA1100N 1001CA1110N 1001CA1170N 1001CA1160N 1001CA1490N 1001CA0050N 1001CA1190N 038525 1001DA0360N 1001AA0370N 1001DA0020N 1001CA0070N 036031 062140 038525 1001DA0060N 0105EG0420N 6206208 1001DA0050N 1001DA0040N 1303AA0010N 1303AA0080N 1303AA0020N 0088391 0088392 050423

ASSEMBLY FUEL TANK STONE GUARD FUEL TANK C0MBI SCREW M8 x 1.25 - 25 FUEL FILTER ASSEMBLY - MICO FLG SCREW & SPL WSR M10 x 1.5 - 35 FUEL FILTER MTG BRKT - MICO FL SCR & SP WASHER M10 x 1.5 - 22 BANJO BOLT (M14) COPPER WASHER (M14) FUEL LINE FILTER TO FIP MICO RUBBER HOSE - FILTER END FUEL LINE - TANK TO FILTER RUBBER HOSE - MAIN LINE RUBBER HOSE - RETURN LINE FUEL LINE - FIP TO TANK HOSE - RETURN LINE STEEL CLIP 14 CLIP FUEL LINE STRAP W/HARNESS STEERING COLUMN HOSE FUEL TANK NECK CONNECTION PIPE HOSE FILLERNECK HOSE VENTILATOR FUEL TANK HOSE CLAMP 2-1/2 WORM TYPE HOSE CLAMP STRAP W/HARNESS STEERING COLUMN ASSEMBLY FILLER NECK - THD TYPE S/T SCREW FOR GRAB HANDLE LOCKWASHER EXTERNAL TOOTH M6 GROMMET FILLER NECK CAP FILLER NECK - THD TYPE ASSEMBLY FUEL GAUGE TANK UNIT GASKET COMBI SCR PAN HD PH M4 x 0.7 - 13 DRAIN PLUG WASHER DRAIN PLUG MICRO PAPER FILTER INSERT COIL

1 1 10 1 2 1 2 2 4 1 1 1 1 1 1 1 2 3 2 1 1 1 1 1 3 2 1 2 2 1 1 1 1 5 1 1 2

1201A.2

GROUP 1201A - FUEL TANK AND LINES FIG. NO.

PART NO.

DESCRIPTION


GROUP 1201A - FUEL TANK AND LINES


1201A.3

38 39 40 41 42 43 44 45 46 47 48 49 50

050506 035785 035786 035787 035788 035789 035790 035793 035794 035781 1001CA1080N 1001CA1480N 1001CA1470N 10000A0370N 0050423 0050506 0035786

FILTER INSERT (STAR) (OPTIONAL) FILTER COVER WASHER - FILTER COVER SCREW HEX HEAD WASHER AIR VENT SCREW TO FILTER COVER WASHER SLUDGE SCREW WASHER FILTER HOUSING ASSEMBLY MAIN LINE ASSEMBLY RETURN LINE - LHD ASSY. METAL TUBE - FIP END TC LHD KIT FUEL FILTER CONSISTS OF: 2 - MICRO PAPER FILTER INSERT COIL 2 - FILTER INSERT (STAR) (OPTIONAL) 2 - WASHER - FILTER COVER

2 1 2 2 2 2 2 2 2 2 1 1 1 1

1201A.4

GROUP 1202A - AIR CLEANER FIG. NO.

PART NO.

DESCRIPTION


GROUP 1202A - AIR CLEANER


1202A.1

1 2 4 5 7 8 12 13 14 15 16 18 22 26 27 28 29

0313AC0140N 0313AC0130N 0313AC0820N 0313AC1080N 0313AC0680N 0313AC0970N 0313AC0840N 0313AC1120N 0313AC0430N 0313AC0170N 55080A0060N 1001CA0130N 0313AC0280N 0313AC0960N 0313AC0420N 0313AC0810N 0313AC0950N 0313AC0690N 0313AC0130N 0313AC0300N 1001CA0130N

ASSEMBLY AIR CLEANER NA & TC RUBBER CUSHION WIRE CLAMP (78 - 83 MM) ASSY. HOSE AIR CLEANER INTAKE - CD SERVICE INDICATOR (70 MBAR) HOSE AIR CLEANER TO TC - TC END WIRE CLAMP (60 - 65 MM) HOSE OIL SEPARATOR AIR INTAKE - CD STEEL CLIP (SPRING INDIA SA24) STRAP AIR CLEANER HOLDING C0MBI SCREW M8 x 1.25 - 35 RUBBER INSULATOR AIR ELEMENT ASSY HOSE AIR CL. TO TC (BS II ONLY) ASSEMBLY STRAP AIR CLEANER HOSE A/C TO TC - A/C END (BS I ONLY) ASSY HOSE AIR CLNR TO TC (BS I ONLY) KIT AIR CLEANER MOUNTING CONSISTS OF: 1 - RUBBER CUSHION 2 - SLEEVE - AIR CLEANER MOUNTING 2 - RUBBER INSULATOR

1 1 2 1 1 1 1 1 2 1 2 2 1 1 1 1

1202A.2

GROUP 1203A - ACCELERATOR LINKAGE

FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7 9 10

1002AA0440N 1002AA0450N 1002AA0510N 10020A0030N 10020A0020N 1002AA0080N 55060A0010N 1002AA0090N 1002AA1620N 5306204

ASSY PEDAL & BRKT ACCELERATOR ASSEMBLY ACCELERATOR PEDAL ASSY ACCELER. PEDAL MTG BRKT LHD HEX. NUT M8 x 1.25 STOPPER BOLT ACCELERATOR RETURN SPRING ACCELERATOR COMBI SCREW M6 x 1 - 20 PEDAL PAD COVER ACCELERATOR ASSY. CABLE ACCELERATOR CD LHD NYLOC NUT M6 x 1

1 1 1 1 1 1 2 1 1 1

1203A.1

GROUP 1301A - RADIATOR AND HOSES FIG. NO.

PART NO.

DESCRIPTION


GROUP 1301A - RADIATOR AND HOSES


1301A.1

1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 38 39

0304AC0070N 0304AC0090N 0304BC0010N 0304BC0020N 0304BC0040N 0304BC0060N 0304BC0050N 0304BC0070N 0304DC0120N 0304DC0060N 0304DC0050N 0304DC0040N 0304DC0210N 0304DC0380N 0304DC0310N 0304DC0070N 3106216 3106214 6506208 6106208 5106206 5108206 54080A0020N 54080A0010N 0313BC0110N 0313BC0070N 0313BC0090N 55080A0040N 0313BC0100N 062138 036031 0313BC0060N 0313BC0010N 55080A0080N 0313BC0050N 0304FC0020N 0304FC0030N

RADIATOR ASSEMBLY NEF TC INTERCOOLER INSUL. UPPER RADIATOR MOUNTING SLEEVE UPPER RADIATOR MOUNTING INSULATOR LOWER RAD MTG BOTTOM PLAIN WASHER M8 - 30 OD PLAIN WASHER M8 - 36 OD INSULATOR LOWER RAD MTG TOP RADIATOR RESERVOIR TANK ASSEMBLY CAP RESERVOIR TANK TUBE RESERVOIR TANK CLIP RESERVOIR TANK TUBE ASSY HOSE AND CLIP RADIATOR INLET ASSY HOSE RADIATOR OUTLET - CD WIRE CLAMP RADIATOR HOSE CLIP RADIATOR HOSE SCREW HEX HEAD SCREW HEX HEAD SPRING LOCKWASHER M6 PLAIN WASHER M6 NUT HEX HD M6 x 1 NUT HEX M8 x 1.25 COMBI BOLT & SP WSR M8 x 1.25 - 40 COMBI BOLT & SP WSR M8 x 1.25 - 50 HOSE INTERCOOLER OUTLET BOT - CD PIPE ASSY INTERCOOLER OUTLET - CD BRKT INTCLR PIPE ON FRT COVER - CD FLANGED BOLT M8 x 1.25 - 15 HOSE INTERCOOLER OUTLET TOP - CD CLAMP HOSE (WORM TYPE) 55 - 75MM HOSE CLAMP 2 - 1/2 WORM TYPE HOSE INTERCLR INLET BOTTOM - CD PIPE ASSY INTERCOOLER INLET - CD COMBI SCREW M8 x 1.25 - 21 HOSE INTERCOOLER INLET TOP - CD PRIMARY SHROUD SECONDARY SHROUD

1 1 2 2 2 4 2 2 1 1 1 2 1 1 1 1 2 2 4 4 4 2 2 2 1 1 1 2 1 3 5 1 1 4 1 1 1

1301A.2

GROUP 1401A - EXHAUST SYSTEM FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7

0903CA0010N

8

0901AA1060N

GASKET - PIPE EXHAUST ASSEMBLY FRONT PIPE UPPER - TC ASSEMBLY FRONT PIPE LOWER - TC COMBI SCR WITH SPR WSR M8 x 1.25-30 MUFFLER ASSEMBLY TCI RUBBER HANGER CLAMP - EXHAUST PIPE ASSY (4WD) KIT EXHAUST MOUNTING CONSISTS OF: 5 - RUBBER HANGER

1 1 1 5 1 5 2 1

61,76

ECHAPPEMENT AR

GROUP 1401A - EXHAUST SYSTEM

8

024020 0903AA0230N 0903AA5500N 56080A0010N 0901AA0020N 0903CA0010N 0201AD4390N 0903CA0300N

1401A.1

1401A.2

GROUP 1503 - HEAD LIGHT

FIG. NO.

PART NO.

DESCRIPTION


1 1 2 3 4 5 6 7 8 9 10 11 12

1701AA0271N 1701AA0281N 17000A0060N 1701AA0210N 1701AA0220N 1701AA0230N 1701AA0240N 17000A0070N 1701BA0080N 17000A0090N 1701CA0050N 1701CA0060N 52060A0050N 1701AA0080N 1701AA0090N 17010A0010N

LENS & HOUSING ASSEMBLY RH LENS & HOUSING ASSEMBLY LH BULB H4 12V-55/60W DUST COVER HEADLAMP 'O' RING DUST COVER HEADLAMP VENT TUBE HEADLAMP CABLE ASSEMBLY - HEADLAMP BULB 12V-21W (AMBER COLOR) CABLE HLDR ASSY TURN SIGNAL LAMP BULB 12V-5W BULB HOLDER POSITION LAMP 'O' RING COMBI SCREW M6 x 1 - 28 HD LAMP ASSY FRT COMBINATION RH HD LAMP ASSY FRT COMBINATION LH KIT SPARE BULBS HALOGEN P43T

1 1 2 2 2 2 2 2 2 2 2 2 8 1 1 1

1503.1

GROUP 1504A - INDICATING LAMP FIG. NO.

PART NO.

DESCRIPTION


GROUP 1504A - INDICATING LAMP


1504A.1

1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1703HA0040N 1703HA0050N 17000A0090N 1703HA0060N 1703HA0070N 1703HA0080N 1703HA0020N 0108AG0030N 0108AG0100N 1701BA0010N 17000A0090N 1701BA0090N 1701BA0100N 1702BA0030N 17020A0020N 1703FA0010N 57060A0020N 19000A3311N 17020A0031N 1702BA0050N 1701DA0010N 17020A0041N 1701BA0070N 1701BA0060N 1702BA0010N 1702BA0020N 1703HA0010N

COVER HOUSING & CABLE ASSEMBLY BULB 12V-5W RUBBER GASKET LENS SCREW PLASTIC FASTENER FOR REG LAMP MAHINDRA LOGO PAL NUT FOR LOGO LENS SIDE MARKER LAMP BULB 12V-5W BULB HOLDER 'O' RING BULB HOLDER 5M LENS & SWITCH ASSEMBLY BULB FESTOON 12V-10W REFLEX REFLECTOR REAR FLANGED NYLOC NUT M6 x 1 WARNING TRIANGLE ASSEMBLY BULB 12V-6W LENS & SWITCH ASSEMBLY FRONT FOG LAMP BULB 12V-55W ASSEMBLY SIDE MARKER LAMP ASSY BULB & HOLDER SIDE MARKER INTERIOR & READING LAMP INTERIOR LAMP REGISTRATION PLATE LAMP

1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 2 4 1 1 1 2 2 2 2 1 1 1

1504A.2

GROUP 1504B - HIGH MOUNTED STOP LAMP

FIG. NO.

PART NO.

DESCRIPTION


GROUP 1505 - TAIL, STOP. TURN SIGNAL AND REVERSE LIGHT

FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7 8 9

1504B.1

1703AA0130N 1703AA0140N 17000A0090N 1703AA0150N 1703AA0170N 1703AA0160N 1703AA0180N 1703AA0040N 1703AA0050N 1703AA0010N

COVER BULB HOLDER & CABLE ASSEMBLY BULB 12V - 5W REFLECTOR SHROUD LENS SELF TAPPING SCREW FLANGE SCREW ST14 PAN PH PLASTIC FASTENER (NIFCO : 3B14) HIGH MOUNTED STOP LAMP

1 1 4 1 1 1 2 2 2 1


1 1 1

1703AA0030N 17030A0010N 1703AA0020N

2 3 4 5

17030A0050N 17030A0080N 1703AA0120N 57060A0020N

LAMP ASSY REAR COMBINATION RHS LAMP ASSY RR COMBI WITH FOG LHS LAMP ASSY RR COMBI WITH FOG LHS (OPTIONAL) CABLE & BULB HOLDER ASSEMBLY BULB 12V - 5/21W BULB 12V - 21W FLANGED NYLOC NUT M6 x 1

1 1 1 1 1 2 8

1505B.1

GROUP 1506A - STEREO SYSTEM FIG. NO.

PART NO.

DESCRIPTION


GROUP 1506A - STEREO SYSTEM


1506A.1

1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17

1501BA0080N 1501BA0110N 1501BA0120N 1501BA0130N 1501BA0090N 1501BA0060N 1501BA0100N 1501BA0140N 1503AA0010N 1503AA0040N 55060A0030N 1503AA0051N 1503AA0061N 1502AA0020N 1502AA0060N 1502AA0030N 1501BA0070N 1503AA0020N

HEAD UNIT AUDIO SYSTEM SIMPLE FACE PLATE STORAGE CASE FACE PLATE BEZEL REAR SUPPORT ASSEMBLY SLEEVE HEAD UNIT MOUNTING FUSE 10 AMP REMOVAL TOOL SPEAKER BRACKET REAR SPEAKER COMBI SCREW M6 x 1 - 16 SELF TAPPING SCREW SPRING NUT ANTENNA ROOF GASKET ANTENNA CABLE ANTENNA KIT SIMPLE AUDIO SYSTEM ASSEMBLY SPEAKER REAR

1 1 1

1 1 1 1 1 2 1 1 2 2 8 4 4 1 1 1 1 2

1506A.2

GROUP 1506C - SWITCHES AND CONTROL FIG. NO.

PART NO.

DESCRIPTION


GROUP 1506C - SWITCHES AND CONTROL


1506C.1

1 2 3 4 5 8 9 10 11 12 13 14 15 16 17 18 19

1705BA0010N 1705BA0030N 1705DA0010N 1203GA0260N 1705BA0020N 1705BA0120N 1705BA0040N 0111JG0010N 0111JG0020N 1705DA0020N 1705BA0140N 1705DA0090N 03000H0150N 03090C0030N 13090A0010N 1303AA0020N 1703DA0010N

SWITCH HEATED BACKLIT SWITCH FRONT FOG LAMP HAZARD WARNING SWITCH SWITCH AC ON / OFF SWITCH REAR WIPER / WASHER DUST COVER DOOR SWITCH UNIT SWITCH POWER WINDOW SWITCH POWER WINDOW BULB & HOLDER ASSY - ILLUMINATION BULB & HOLDER ASSY - ILLUMINATION BULB & HOLDER ASSY - ILLUMINATION BRACKET IMMOBILISER COMBI SCREW PAN HD M5 x 0.8 - 10 IMMOBILISER COMBI SCREW PAN HD M4 x 0.7 - 13 SWITCH FOG TAIL LAMP

1 1 1 1 1 1 1 2 5 4 1 1 3 1 5

1 1 1 1 1 1 1 1 2 5 4 1 1 3 1 5 1

1506C.2

GROUP 1507 - BATTERY HOLD DOWN & CABLE

FIG. NO.

PART NO.

DESCRIPTION


GROUP 1508 - HORN

FIG. NO.

PART NO.

DESCRIPTION


1 1 2 3 4 5 6 7 8

1507.1

1401AA0040N 1401AA0060N 14010A0010N 57060A0020N 1401BA0010N 57080A0010N 1401CA0121N 1401CA0070N 1401CA0160N

BATTERY 65AH EXIDE BATTERY 65AH AMARA RAJA (OPTIONAL) SEPARATOR BATTERY TRAY FLANGED NYLOC NUT M6 x 1 CLAMP BATTERY FLANGED NUT M8 x 1.25 BATTERY CABLE NEGETIVE COVER BATTERY TERMINAL BATTERY CABLE POSITIVE

1 1 1 1 1 2 1 1 1


1 1 3

1306AA0050N 1306AA0060N 55080A0040N

HORN ASSEMBLY HIGH TONE FC4 HORN ASSEMBLY LOW TONE FC4 FLANGED BOLT M8 x 1.25 - 15

1 1 2

1508.1

GROUP 1509A - WINDSHIELD WIPER MOTOR - FRONT (LUCAS) FIG. NO.

PART NO.

DESCRIPTION


GROUP 1509A - WINDSHIELD WIPER MOTOR - FRONT (LUCAS)


1509A.1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 28 29 30

0116AG0220N 0116AG0230N 0116AG0681N 0116AG0250N 0116AG0260N 0116AG0270N 0116AG0280N 0116AG0290N 0116AG0300N 0116AG0310N 0116AG0691N 0116AG0701N 0116AG0711N 0116AG0791N 0116AG0090N 0116AG0661N 0116AG0110N 0116AG0431N 0116AG0120N 0116AG0130N 0116AG0140N 0116AG0150N 0116AG0160N 0116AG0170N 0116AG0180N 0116AG0190N 0116AG0401N 0116AG0411N 0116AG0771N 0116AG0801N 0116AG0090N 0116AG0661N 0116AG0110N

GEAR & SLIP RING ASSEMBLY BELLEVILLE WASHER COVER SEAL THRUST SCREW LOCK NUT GEAR BOX & BEARING ASSEMBLY SEAL ROTARY LINK ASSEMBLY SPRING WASHER NUT GASKET ARMATURE ASSEMBLY YOKE & BEARING ASSEMBLY FRT W/MOTOR LINK ASSY W/O MOTOR BLADE WIPER FRONT ARM WIPER FRONT LHD CAP WIPER ARM KIT WIPER FRONT LHD CONSISTS OF: 1 - DUST COVER SPINDLE 1 - WASHER SPINDLE 1 - CUP WASHER SPINDLE 1 - SEAL SPINDLE 1 - NUT M18 x 1.24 A/F 1 - GROMMET PLENUM MTG BRACKET 1 - FERRULE STEEL PLENUM MTG BRKT 1 - NUT HEX HEAD M8 x 1.25 ARM MTG 3 - COVER PLATE SCREW 2 - BRUSH PLATE SCREW LHD 1 - WIPER MOTOR WITH SYSTEM LHD KIT ARM & BLADE WIPER FRONT CONSISTS OF: 2 - BLADE WIPER FRONT 2 - ARM WIPER FRONT LHD 2 - CAP WIPER ARM

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1

1

1509A.2

GROUP 1509B - WINDSHIELD WIPER MOTOR - REAR (LUCAS) FIG. NO.

PART NO.

DESCRIPTION


GROUP 1509B - WINDSHIELD WIPER MOTOR - REAR (LUCAS)


1509B.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0116AG0440N 0116AG0450N 0116AG0460N 0116AG0470N 0116AG0480N 0116AG0490N 0116AG0500N 0116AG0510N 0116AG0520N 0116AG0530N 0116AG0540N 0116AG0550N 0116AG0560N 0116AG0570N 0116AG0580N 0116EG0041N

GEAR BOX & BEARING ASSEMBLY THRUST SCREW NUT SPINDLE UNIT PRESSURE PAD CONNECTING LINK JUMP RING BELLEVILLE WASHER GEAR & CRANK PLATE ASSEMBLY MOUNTING BRACKET BRUSH PLATE ASSEMBLY SPRING ARMATURE ASSEMBLY SEAL YOKE & BEARING ASSEMBLY WIPER MOTOR ASSEMBLY BACK DOOR

1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1

1509B.2

GROUP 1510A - WIRING HARNESS FIG. NO.

PART NO.

DESCRIPTION


GROUP 1510A - WIRING HARNESS


1510A.1

1 2 3 4 5 6 7 8 9 10

1801GA0060N 1801GA0050N 1801GA0070N 19000A1570N 1801GA0080N 1801OA0010N 038525 18040A0070N 1801GA0010N 1801GA0030N 1801FA0270N

11 12 13 14 15 16 17

1801FA0140N 1801FA0200N 1801FA0160N 1801FA0170N 1801FA0180N 1801FA0230N 1801FA0190N 1801FA0150N 1801FA0290N

18 19 20 21 23 22 24 25

1801FA0050N 1801FA0080N 1801FA0120N 1802AA0010N 1801FA0030N 1801FA0040N 1801GA0040N 1801FA0250N 1801FA0280N

26 27 28

1801FA0220N 1801FA0210N 1801FA0240N

CLIP WIRING STUD DASH CLIP WIRING PLENUM CLIP WIRING WHEEL HOUSE PLUCKER BLADE FUSE CLIP SPRING STEEL WP CONNECTOR FUSE & RELAY ID STICKER STRAP CLIP WIRING CLIP 7 DIA HOLE FLANGE SCREW M5 x 0.8 - 20 PAN PH U CLIP FUSE BOX MOUNTING KIT BLADE FUSE CONSISTS OF: 2 - FUSE BLADE TYPE - 5A 1 - FUSE BLADE TYPE - 40A 2 - FUSE BLADE TYPE - 10A 2 - FUSE BLADE TYPE - 15A 2 - FUSE BLADE TYPE - 20A 1 - FUSE BLADE TYPE - 25A 2 - FUSE BLADE TYPE - 30A 2 - FUSE BLADE TYPE - 7.5A KIT RELAY CONSISTS OF: 3 - RELAY HEADLAMP 2 - RELAY FAN HVAC 1 - RELAY IGNITION_50 AMP 1 - RELAY FLASHER 1 - RELAY INTERMITTENT RELAY TIMER EHB ADHESIVE TAPE COVER MAXI FUSE KIT MAXI FUSE CONSISTS OF: 1 - MAXI FUSE - 80A 1 - MAXI FUSE - 60A MAXI FUSE - 50A

2 4 3 1 2 1 16 1 3 3 1

1

1 1 3 1

1

1510A.2

GROUP 1510A - WIRING HARNESS FIG. NO.

PART NO.

DESCRIPTION


GROUP 1510A - WIRING HARNESS


1510A.3

29 30 31 32

098578 07070A0140N 0111CG0230N 1703AA0050N

33 34 35 36 37 38 39 40 41 42

55080A0040N 1703AA0040N 1105BA0080N 11050A0091N 1105CA0010N 1105DA0020N 11050A0080N 11050A0070N 1705BA0060N 1705BA0150N

43 44 45 46 47 48 49 55

55060A0030N 1105BA0151N 1105BA0161N 1105BA0110N 1105BA0070N 1105BA0141N 1105DA0031N 0114AG0060N 0114AG0010N 0114AG0020N 0114AG0030N 1105BA0141N 1801AA0310N 1801BA0110N 1801BA0010N 1801CA1010N 1801CA0601N 1801CA0100N 1801CA0270N 1801EA0010N

ECU COVER ECU SELF TAPPING SCREW - ST5.5 x 16 * PLASTIC FASTENER (* FOR 4WD) FLANGED BOLT M8 x 1.25 - 15 SELF TAPPING SCREW - ST14 (4WD) IGNITION SWITCH ASSEMBLY CENTRAL SWITCH ASSEMBLY WIPER LEVER LHS LIGHTING LEVER RHS SPRING HORN PIN HORN PIN SWITCH ROTARY TRANSFER CASE BULB ILLUMINATION 0.75W * (* FOR 4WD) COMBI SCREW M6 x 1 - 16 STEERING LOCK ASSEMBLY CLAMP MOUNTING SCREW ANTI LOOSENING SCREW PIN ASSEMBLY STG LOCK & IGN SWITCH ASSEMBLY COMBINATION SWITCH LHD KIT LOCK W/O GLOVE BOX LOCK CONSISTS OF: 3 - CLIP LOCK CYL 2 - CYLINDER DOOR LOCK RH 1 - CYLINDER DOOR LOCK LH ASSEMBLY STG LOCK & IGN SWITCH WIRING ENGINE TC BSI LHD WIRING INSTRUMENT PANEL HS TC3 WIRING INSTRUMENT PANEL HS WIRING MAIN HS DIESEL LHD WIRING BACK DOOR LHD - TC3 WIRING BACK DOOR LHD - TC2 WIRING REAR DOOR WIRING TRANSFER CASE ELECT SHIFT

1 1 2 6

1 1 2 6

3 4 1 1 1 1 1 1 1 1

3 4 1 1 1 1 1 1 1 1

9 1 1 2 2 1 1 1

9 1 1 2 2 1 1 1

1 1

1 1 1

1 1 1 1 1

1 1 1 1

1510A.4

GROUP 1601A - INSTRUMENTS FIG. NO.

PART NO.

DESCRIPTION


1301AA0010N 1301BA0010N 13010A0090N 13010A0080N 01120G0200N 13020A0080N 13030A0030N 13010A0100N 13020A0090N 13010A0060N 1302AA0300N 55060A0030N 1305AA0040N

INSTRUMENT CLUSTER ASSEMBLY 4WD BACK PLATE ASSEMBLY MASK ASSEMBLY WITH LIGHT BOX BULB & HOLDER ASSEMBLY (T10) ILLUM SCREW #8B - ST PAN WITH PH CROSS SPEEDOMETER ASSEMBLY HS FUEL & TEMP GAUGE ASSEMBLY HS LENS TRIP KNOB BULB & HOLDER ASSEMBLY (T5) WL SPEEDO CABLE 4WD LHD CD COMBI SCREW M6 x 1 - 16 TACHOMETER ASSEMBLY

1 2 1 1 4 1 1 1 1 6 1 4 1

ROUP 1601A - INSTRUMENTS

1 2 3 4 5 6 7 8 9 10 12 16

1601A.1

1601A.2

GROUP 1602A - WINDSHIELD WASHER FIG. NO.

PART NO.

DESCRIPTION


GROUP 1602A - WINDSHIELD WASHER


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

0116CG0210N 0116CG0190N 0116CG0220N 0116CG0230N 0116CG0240N 52080A0030N 57080A0010N 0116CG0040N 0116CG0140N 0116CG0130N 0116CG0180N 0116CG0030N 0116CG0200N 0116CG0050N 0116CG0281N 0116CG0060N 0116CG0270N 0116CG0260N 0116HG0010N 03150C0170N 0116CG0170N 0116CG0291N

8 10 14 15 16 17 20 21

0116CG0040N 0116CG0130N 0116CG0050N 0116CG0281N 0116CG0060N 0116CG0270N 03150C0170N 0116CG0170N 0116CG0010N 0116CG0020N

8 17 20 21

1602A.1

0116CG0040N 0116CG0270N 03150C0170N 0116CG0170N 0116CG0070N

TANK W/O MOTOR W/S WASHER MOTOR WINDSHIELD WASHER FRT CAP WINDSHIELD WASHER TANK GASKET W/S WASHER TANK FUNNEL W/S WASHER TANK FLANGED SCREW M8 x 1.25 - 30 FLANGED NUT M8 x 1.25 TUBE WINDSCREEN WASHER CLIP W/S WASHER TUBE EXTN PIECE TUBE W/SHLD WASHER L - CONNECTOR W/S WASHER NOZZLE WINDSCREEN WASHER MOTOR WINDSHIELD WASHER REAR NOZZLE WASHER BACK DOOR TUBE W/S WASHER MTR TO DASH TUBE W/S WASHER DASH TO TDR BUNDY TUBE W/S WASHER CLIP W/S WASHER TUBE POP RIVET AVDEL 1601 - 0613 CLIP HOSE VACUUM FRONT NOZZLE ASSY W/S WASHER KIT W/S WASHER FRONT & REAR LHD CONSISTS OF: 1 - TUBE WINDSCREEN WASHER 3 - EXTN PIECE TUBE W/SHLD WASHER 1 - NOZZLE WASHER BACK DOOR 1 - TUBE W/S WASHER MTR TO DASH 1 - TUBE W/S WASHER DASH TO TDR 1 - BUNDY TUBE W/S WASHER 1 - CLIP HOSE VACUUM 1 - FRONT NOZZLE ASSY W/S WASHER 1 - WASHER BOTTLE ASSEMBLY KIT WINDSHIELD WASHER FRT CONSISTS OF: 1 - TUBE WINDSCREEN WASHER 1 - BUNDY TUBE W/S WASHER 1 - CLIP HOSE VACUUM 1 - FRONT NOZZLE ASSY W/S WASHER 1 - WASHER BOTTLE ASSEMBLY

1 1 1 1 1 1 2 1 1 1 1

1 1 1 1 1

1 1 1 1 1 1 2 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1

1

1602A.2

GROUP 1700 - TRANSMISSION ASSEMBLY FIG. NO.

PART NO.

DESCRIPTION


07030A0220N 0703AD0650N

TRANSMISSION ASSY BA10 2WD (V3) TRANS ASSY 4WD COMP DIESEL LHD

1 1

1700.1

GROUP 1701A - TRANSMISSION HOUSING AND ATTACHING FIG. NO.

PART NO.

DESCRIPTION


GROUP 1701A - TRANSMISSION HOUSING AND ATTACHING


1701A.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 20 21 22 23 24

9603392680 7903067078 7903001457 7903057053 7903001422 7903057003 7903067033 7903067034 7903075037 018898 9603707280 7903062030 9159509080 7903201048 07000D0500N 07000D0520N 7903057100 7910030169 7903057005 07000D0361N 9151741280 7910029610 3106224

25 30 31 32 33 34

7903201214 7910032135 068594 068592 7903087031 7903065010

35 36 37 38 39

092656 092658 0703FD0020N 6106208 7910004436

40 41 42

7903032071 7830197000 7903062003

TRANSM HOUSING FRONT ASSEMBLY PIN ELASTIC 8 - 18 SCREW M7 x 1 WASHER ELASTIC BOLT M8 x 1.25 - 85 ELASTIC WASHER M7 ELASTIC PIN 12 - 15 ELASTIC PIN 14 - 15 PLUG M18 x 150 GASKET (COPPER WASHER) SWITCH - REVERSE CONTACT SEAL N/S STUD M8 x 1.25 SCREW M10 x 1.5 ASSEMBLY INT & RR HSG BA10 DS (2WD) ASSEMBLY INT & RR HSG BA10 DS (4WD) WASHER ELASTIC M10 BREATHER ELASTIC WASHER M8 LIP SEAL 40D 58E 10 PLATE COVER SEAL COVER PLATE GASKET * SCREW HEX HD M6 x 1 - 12 (* FOR 2WD) SCREW M8 x 1.25 SLEEVE GEAR SUPPORT GUIDE WASHER BEARING * OIL SEAL 85 x 16 x 6.5 O' RING N/S (* FOR 2WD) PIVOT - GEAR SHIFT LEVER PIN PIVOT SPEEDO DRIVEN GEAR WASHER PLAIN M6 * SCREW SLEEVE POSITIONING (* FOR 2WD) NUT PLUG DRAIN - OIL SUMP WASHER COPPER ASBESTOS

1 5 6 6 6 6 2 2 1 1 1 1 3 2 1 1 7 1 14 1 1 1 3 4 1 1 1 1 2 1 1 1 3 1 1 1 1

1701A.2

GROUP 1702 - SELECTION BIASING

FIG. NO.

PART NO.

DESCRIPTION

GROUP 1703 - SHAFT RAIL AND FORKS


FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7 8 9 10

1702.1

092665 092654 092653 092651 092659 092655 092652 092685 5306202 092663

SHIM SET SLEEVE SELECTION PLUNGER SELECTION SPRING SELECT 1/2 PLATE RETAINER SLEEVE SELECTION 5TH/REV SPRING SELECTION 5TH/REV STUD NYLOC NUT M6 x 1 SPACER 1/2 SLEEVE

1 1 2 1 2 1 1 4 4 1


1 2 3 4 5 6 7 8 9 10 11

0703CD0140N 0703CD0150N 0703CD0240N 7903067005 052359 7903090037 7836174000 7836279000 7903075044 0703DD0010N 0703DD0020N

RAIL ASSEMBLY (1 & 2) RAIL ASSEMBLY (3 & 4) SHIFT FORK RAIL ASSY 5TH & REVERSE ELASTIC PIN 6 - 27 STEEL BALL PIN 4 - 12 FINGER INTERLOCK SPRING LOCKING PLUG M12 x 1.25 SPLIT PIN 6 -12 LOCKING PLATE

1 1 1 4 4 1 1 3 2 1 1

1703.1

GROUP 1704 - DRIVE SHAFT

FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4

07000D0370N 068624 9603417880 9152211280

INPUT GEAR ASSEMBLY DEFLECTOR OIL TAPER ROLLER BEARING THICKNESS WASHER (STOCK NO)

1 1 1 1

1704.1

GROUP 1705 - MAIN SHAFT DRIVE GEAR & SYNCHRONIZER FIG. NO.

PART NO.

DESCRIPTION


GROUP 1705 - MAIN SHAFT DRIVE GEAR & SYNCHRONIZER


1705.1

1 2 3 4 5 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

091270 9152194880 0703DD0070N 9152195080 9153656880 9153656880M 9603489380 9603489380M 9151969680 7910030856 7910004479 9159508380 9153845480 7910004494 7903058015 7903066036 7903066110 7903066109 9153853780 9600067680 9603417880 7903066016 9159501780 7903066114 068553 7833186000 7833185000 070764

27 28

9151061380 9151139780

OUTPUT SHAFT (SAE 8620) DRIVEN GEAR ASSEMBLY 1ST SPEED ASSY 2ND DRIVEN GEAR (BA10 V3) DRIVEN GEAR ASSEMBLY 3RD SPEED 5TH DRIVEN GEAR 5TH DRIVEN GEAR (MFG) GEAR DRIVEN - REVERSE GEAR DRIVEN - REVERSE (MFG) SYNCHRONISER ASSEMBLY 1ST & 2ND SYNCHRONISER ASSEMBLY 3RD & 4TH INNER RING NUT M31 x 1.25 SHIM ADJUSTING 1.6MM THICK ADJUSTING WASHER 3.05 WASHER ELASTIC CIRCLIP 32 - 7 SNAP RING 25 - 7 CIRCLIP AE 29 WASHER THICKNESS 3.2 TAPER ROLLER BEARING TAPER ROLLER BEARING CIRCLIP 81 - 2 CYLINDRICAL ROLLER BEARING CIRCLIP 70 - 3 COMPANION FLANGE WASHER SCREW RETAINING UNIVERSAL JOINT ATTACH SCREW * BOLT COMPANION FLANGE TO PROPELLER SHAFT (* FOR 2WD) NEEDLE CAGE 40.2 x 44.2 x 30 NEEDLE CAGE 40.2 x 44.2 x 29

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4

2 1

1705.2

GROUP 1706 - COUNTER LAY SHAFT GEAR & SYNCHRONIZER FIG. NO.

PART NO.

DESCRIPTION


GROUP 1706 - COUNTER LAY SHAFT GEAR & SYNCHRONIZER


1706.1

1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15

9607867180 090654 0068602 9153691280 9159514180 7910028075 7910029041 0703DD0060N 9603417980 9603418080 9159512180 7910012677 9603489480 9153970780 7903067031 9151433080

SUB - SHAFT 5TH GEAR ASSY 5TH DRIVING GEAR (2WD) ASSEMBLY 5TH DRIVING GEAR (4WD) SYNCHRONISER ASSEMBLY 5TH & REV CYLINDRICAL ROLLER BEARING WASHER SPACING THICKNESS WASHER COUNTER SHAFT (BA10 V3) TAPER ROLLER BEARING CIRCLIP TAPER ROLLER BEARING THICKNESS WASHER (STOCK NO) GEAR SLIDING - REVERSE PIN SLIDING GEAR PIN ELASTIC 6 - 33 NEEDLE BRG CAGE 25 x 30 x 60

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1706.2

GROUP 1707 - TRANSMISSION SHIFT LEVER

GROUP 1707 - TRANSMISSION SHIFT LEVER FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 7 8 9 10 11

1707.1

07060D0560N 07060D0380N 0706AA0020N 092176 038525 092661 2108258 7903057005 082788 092660

LEVER GEAR SHIFT BOTTOM GEAR SHIFT LEVER TOP ASSEMBLY NVH GEAR SHIFT KNOB GROMMET SHIFT LEVER STRAP W/HARNESS STRG COLUMN COVER PLATE SHIFT LEVER BOLT HEX HD M8 x 1.25 x 30 H ELASTIC WASHER M8 COIL SPRING SHIFT LEVER NYLON BUSH

1 1 1 1 1 1 3 3 1 1

1707.2

GROUP 1801 - TRANSMISSION AND TRANSFER CASE ASSY - 4WD

GROUP 1801 - TRANSMISSION AND TRANSFER CASE ASSY - 4WD FIG. NO.

PART NO.

DESCRIPTION


1 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18

1801.1

0707A0020N 0707A0090N 090439 090849 7903057005 090440 090441 6108212 6508212 7903232005 090846 7903367033 0703AD0240N 098693 5308204 029464 076852 075764

TF CASE B/W MECHANICAL SHIFT TF CASE B/W ELECTRICAL SHIFT ADAPTOR BA10 TO BORG WARNER SOCKET HEAD CAP SCREW ELASTIC WASHER M10 STUD T/M TO ADAPTOR STUD T/M TO ADAPTOR PLAIN WASHER M8 SPRING LOCK WASHER M8 NUT HEX M8 x 1.25 O RING ELASTIC PIN DIA 12 x 15 TRANSMISSION ASSEMBLY BASIC NEF PARKING BRAKE MOUNTING BRKT NYLOC NUT M8 x 1.25 T/F BREATHER WITH L BRKT TUBE BREATHER HOSE CLAMP

1 1 5 5 5 6 2 10 8 8 1 2 1 1 2 1 1 2

1801.2

GROUP 1801A - TRANSFER CASE ASSY (ELECTRICAL SHIFT)

GROUP 1801A - TRANSFER CASE ASSY (ELECTRICAL SHIFT) FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 8 9 10 12 13 14 17 18 19 20 21 22 23 24 25 26 27 28 29 31 33 34 35 36 37 38 39 40 41 42 43 44 45 49 50 51 54 55

1801A.1

07070A0090N 089862 089864 089863 0707DA0171N 07070A0501N 089971 089880 07070A0481N 089881 0707CA0211N 0707CA0221N 07070A0351N 0707BA0101N 0707BA0071N 0707DA0201N 07070A0421N 0707CA0171N 07070A0331N 0707DA0011N 0707DA0031N 0707BA0091N 07070A0171N 0707DA0231N 089861 07070A0361N 0707BA0081N 0707CA0141N 07070A0221N 0707CA0161N 07070A0441N 07070A0461N 0707CA0101N 0707CA0131N 07070A0191N 07070A0311N 0707DA0091N 0707DA0101N 0707DA0071N 0707DA0151N 07070A0251N 07070A0261N 07070A0411N 0707CA0021N 0707DA0161N

ASSEMBLY TRANSFER CASE NUT WASHER SEAL OIL CIRCULAR FLANGE PLUG PIPE BOLT BOLT BRACKET ASM SENSOR & 'O' RING BRACKET (MOTOR) ASM MOTOR BOLT ASM COVER SEAL OIL BEARING SLEEVE NUT ASM ELECTRIC COIL SNAP RING BEARING BEARING NEEDLE COVER MAGNET GEAR SPEEDO (5T) SEAL OIL SPRING CLUTCH HOUSING ASM LOCKUP SNAP RING HUB LOCKUP SPRING COLLAR SHAFT RAIL ASM LOCKUP SHIFT FORK SNAP RING SPACER SPROCKET DRIVE (24 T) SPROCKET DRIVEN (24T) CHAIN ASM SHAFT AND PUMP CLAMP COUPLING HOSE ASM GEROTOR PUMP FACING LOCKUP FORK ASM OUTPUT SHAFT

1 2 2 2 1 2 1 3 1 1 1 1 15 1 1 1 3 1 2 2 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

1801A.2

GROUP 1801A - TRANSFER CASE ASSY (ELECTRICAL SHIFT)

GROUP 1801A - TRANSFER CASE ASSY (ELECTRICAL SHIFT) FIG. NO.

PART NO.

DESCRIPTION


56 57 58 59 68 69 71 72 74 75 77 79 80 81 82 83 85 87 88 89 90 91 94 95 96 97 100 101 102 103 105 109

1801A.3

07070A0371N 0707CA0061N 0707CA0081N 0707CA0121N 0707DA0221N 07070A0491N 0707DA0131N 07070A0391 0707CA0231N 07070A0201N 07070A0181N 07070A0211N 0707DA0021N 0707DA0191N 0707DA0051N 0707DA0111N 0707DA0081N 07070A0231N 0707DA0061N 0707DA0121N 0707DA0141N 0707DA0241N 089872 089871 089873 07070A0401N 0707CA0151N 07070A0451N 07070A0431N 0707DA0211N 0707CA0241N 07070A0321N 098578

FILTER HUB REDUCTION FACING REDUCTION FORK ASM REDUCTION SHIFT FORK ASM YOKE DEFLECTOR DUST OUTPUT SHAFT LOWER BREATHER NIPPLE ASM ADAPTER SNAP RING SPIRAL PIN SNAP RING BEARING ASM INPUT SHAFT BUSHING BEARING NEEDLE THRUST WASHER SNAP RING THRUST PLATE SUN GEAR ASM CARRIER ( COMPLETE) ASM SPEEDO GEAR & SHAFT (17T) SEAL SPEEDO O RING BODY SPEEDO BOLT CAM (ELECTRIC SHIFT) SPRING SPACER SHIFT SHAFT ASM CASE PIN DOWEL ECU MODULE

1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

1801A.4

GROUP 1801B - TRANSFER CASE ASSY (MECHANICAL SHIFT)

GROUP 1801B - TRANSFER CASE ASSY (MECHANICAL SHIFT) FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 6 9 10 11 12 14 17 22 23 24 25 26 27 28 29 32 33 34 35 36 37 38 39 40 41 42 43 44 45 48 49 50 51 55 56 57 58 59

1801B.1

07070A0020N 089862 089864 089863 0707DA0171N 07070A0501N 0707DA0241N 0707DA0181N 089871 089872 089873 07070A0401N 07070A0351N 0707BA0021N 07070A0331N 0707DA0011N 0707DA0031N 0707BA0011N 07070A0171N 0707DA0231N 089861 07070A0361N 0707CA0251N 0707CA0051N 07070A0221N 0707CA0031N 07070A0281N 07070A0271N 0707CA0101N 0707CA0131N 07070A0191N 07070A0311N 0707DA0091N 0707DA0101N 0707DA0071N 0707DA0151N 0707CA0021N 07070A0251N 07070A0261N 07070A0411N 0707DA0161N 07070A0371N 0707CA0061N 0707CA0081N 0707CA0121N

ASSEMBLY TRANSFER CASE NUT WASHER SEAL OIL FLANGE CIRCULAR PLUG PIPE ASM SPEEDO GEAR & SHAFT (17T) ASM SPEEDO GEAR & SHAFT (19T) 'O 'RING SEAL SPEEDO BODY SPEEDO BOLT BOLT ASM COVER SNAP RING BEARING BEARING NEEDLE COVER MAGNET GEAR SPEEDO (5T) SEAL OIL SPRING HUB SHIFT COLLAR ASM LOCKUP SNAP RING HUB LOCKUP SPRING COLLAR, LOCKUP SHAFT RAIL ASM LOCKUP SHIFT FORK SNAP RING SPACER SPROCKET DRIVE (24T) SPROCKET DRIVEN (24T) CHAIN ASM SHAFT AND PUMP FACING LOCKUP FORK CLAMP HOSE COUPLING ASM GEROTOR PUMP ASM OUTPUT SHAFT FILTER HUB REDUCTION FACING REDUCTION FORK ASM REDUCTION SHIFT FORK

1 2 2 2 1 2 1 1 1 1 1 15 1 2 2 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1

1801B.2

GROUP 1801B - TRANSFER CASE ASSY (MECHANICAL SHIFT)

GROUP 1801B - TRANSFER CASE ASSY (MECHANICAL SHIFT) FIG. NO.

PART NO.

DESCRIPTION


68 69 71 72 74 75 77 79 80 81 82 83 85 87 88 89 90 91 92 93 94 95 96 97 98 99 102 103 104 105 109

1801B.3

0707DA0221N 07070A0491N 0707DA0131N 07070A0391N 0707CA0261N 07070A0201N 07070A0181N 07070A0211N 0707DA0021N 0707DA0191N 0707DA0051N 0707DA0111N 0707DA0081N 07070A0231N 0707DA0061N 0707DA0121N 0707DA0141N 07070A0301N 07070A0241N 0707CA0071N 0707BA0061N 0707CA0111N 0707DA0041N 0707CA0091N 0707CA0041N 07070A0291N 0707CA0271N 089876 07070A0381N 0707CA0281N 07070A0321

ASM YOKE DEFLECTOR DUST OUTPUT SHAFT LOWER BREATHER NIPPLE ASM ADAPTER SNAP RING SPIRAL PIN SNAP RING BEARING ASM INPUT SHAFT BUSHING BEARING NEEDLE THRUST WASHER SNAP RING THRUST PLATE SUN GEAR ASM CARRIER (COMPLETE) SCREW CLIP RING SHIFT SHAFT 'O' RING SPRING 4L ASSIST ROLLER 4L ASSIST CAM PLUNGER DETENT SPRING ASM LEVER AND PIN NUT SHIFT SHAFT SWITCH 4WD INDICATOR ASM CASE PIN DOWEL

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2

1801B.4

GROUP 1802A - TRANSFER CASE LINKAGE - 4WD

GROUP 1802A - TRANSFER CASE LINKAGE - 4WD FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1802A.1

0706CA0060N 0706CA0070N 0706CA0110N 3106226 6506208 0706CA0230N 07070A0120N 0706CA0120N 0706CA0080N 0706CA0050N 0706CA0170N 0706CA0160N 0706CA0030N 0706CA0150N 0706CA0020N 0706CA0130N 0706CA0100N 0706CA0140N 0706CA0180N 6106208 5306202 6112216 G137185 7910005487 6510214

ASSEMBLY SHIFT MECH T/F CASE T/F CASE SHIFT LEVER HANDLE HANDLE ROD BOLT HEX HD M6 x 1 - 16 SPRING LOCKWASHER M6 T/F SHIFT LEVER KNOB DUST SEAL T/F CASE MAIN LEVER BRACKET SHIFT LEVER SHIFT LEVER PIVOT PIN GUIDE BUSH TORSION SPRING T/F CASE T/F CASE MAIN LEVER MNTG BRACKET SHIFT LEVER GUIDE PLATE MAIN LEVER PIVOT PIN MAIN BUSH DETENT ROD BOTTOM LINKAGE BUSH GUIDE PLATE PLAIN WASHER M6 NYLOC NUT M6 x 1 WASHER PLAIN M12 PIN COTTER 1/8" x 1" BRG HOUSING SPRING L/W M10

1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 3 1 2 1

1802A .2

GROUP 1901 - PROPELLER SHAFT

GROUP 1901 - PROPELLER SHAFT FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 4 6 7 8 9 10 11

1901.1

0501AA0080N 51100A0050N 57100A0020N 0501AA0290N 0501AA0290N 0501AA0090N A-490 G120214 G120368 0501BA0010N 0501BA0020N

PROP SHAFT ASSEMBLY 4WD REAR BOLT HEX COMP FLANGE TO PROP NYLOCK NUT 3/8" 24 GR 5 KIT UNIVERSAL JOINT REAR ( 2WD ) KIT UNIVERSAL JOINT REAR ( 4WD ) PROP SHAFT ASSY 4WD FRONT BOLT U - PROP SHAFT SPRING L/W 5/16" NUT HEX 5/16 x 24 * LOCKSTRAP FRT AXLE END BOLT HEX HD 1/4" 28UNF 2B

1 8 8 1 2 1 2 4 4 2 4

1901.2

GROUP 2001A - FRONT AXLE 4.55R (4WD) FIG. NO.

PART NO.

DESCRIPTION


GROUP 2001A - FRONT AXLE 4.55R (4WD)


2001A.1

1 2 3 4 5 8 9 10 11 11 12 12 13 14 15 16 17 18 19 20

05030A0090N 0503AA0140N 0503AA0430N 0503AA0420N 0503AA0110N 0503AA0250N 6112216 5312202 0504AA0020N 0504AA0030N 0503AA0540N 0503AA0550N 068099 6512216 0401BA1310N 0503AA0040N 0503CA0090N 0503CA0100N 0503CA0080N 0503AA0230N

73 74 75 76 77 78 79 80 81 82 83 84 85 86 21 22 23 24 25 26 27 28 29

0503GA0230N 0503GA0320N 0503CA0390N 0503CA0400N 0503GA0240N 0503AA1220N 0503GA0250N 0503GA0260N 0503GA0270N 0503GA0280N 0503GA0290N 0503GA0300N 0503GA0310N 0503GA0330N 0503AA0150N 097878 0503FA0010N 0503AA0120N 0503AA0200N 0503AA0210N 0503AA0090N 0503AA0100N 0503CA0220N

GEAR CARR & TUBE ASSEMBLY - 4.55R BOLT HEX FLANGE M12 x 1.25 - 25 AXLE MTG BRKT ASSEMBLY LH AXLE MTG BRKT ASSEMBLY RH BOLT HEX HD M12 x 1.25 - 75 WASHER PLAIN WASHER PLAIN M12 NUT NYLOC M12 x 1.25 - P TYPE C.V.JOINT ASSEMBLY - RH C.V.JOINT ASSEMBLY - LH KNUCKLE SUB ASSEMBLY - RH KNUCKLE SUB ASSEMBLY - LH BOLT M12 x 1.25 - 30 SPRING LOCKWASHER M12 x 1.25 BOLT - STOPPER NUT STOPPER NEEDLE ROLLER BEARING ASSEMBLY OIL SEAL C.V.JOINT DUST SEAL C.V.JOINT AUTOMATIC HUB LOCK ASSEMBLY CONSISTS OF: 1 - COVER WITH DECAL PLATE 1 - 'O' RING (Cover) 1 - SPRING BEARING RACE 1 - ASSEMBLY BEARING 1 - OUTER CLUTCH HOUSING 6 - BOLT M10 x 1.5 - 25mm 1 - ‘O’ RING (OCH) 1 - ASSEMBLY CAM AND FOLLOWER 1 - CAGE OUTER 1 - CAGE INNER 1 - ASSEMBLY DRAGE SLEEVE 1 - RING RETAINING 1 - RING RETAINING 1 - SPACER FRONT HUB - 4WD BOLT WHEEL HUB CIRCLIP C.V.JOINT WASHER C.V.JOINT ASSEMBLY LH/RH LOCKNUT OUTER 2/4WD LOCK WASHER 2/4WD INSULATOR BUSH-FOR INSULATOR BEARING ASSEMBLY OUTER

1 4 1 1 4 4 4 4 1 1 1 1 4 4 1 1 1 1 2 2

2

2 10 2 2 2 2 8 4 2

2001A.2



PART NO.

DESCRIPTION


30 31 32 32 33 34 35 36 37 38 39 40 41 42 43 44 45 49 50 51 52 55 58 59 60 61 62 65 66 67 68 69 70 71 72 87 88 FIG. NO. 46, 47, 48, 53, 54, 56, 57, 63 & 64 ARE NOT ASSOCIATED

2001A.3

0503CA0140N 0503CA0030N 0603AA0130N 0603AA0140N 3106104 6506108 0503DA0020N 0503DA0030N 0503DA0040N 0503DA0050N 0503DA0060N 0503DA0070N 0503DA0080N 0503DA0090N 0503DA0100N 0503DA0110N 0503DA0120N 0503DA0140N 0503DA0150N 0503EA0060N 0503EA0070N 0503DA0220N 0503CA0330N 0503EA0080N 0503DA0190N 0503DA0200N 0503DA0210N 0503DA0180N 0503CA0360N 0503DA0230N 0503DA0240N 0503DA0250N 0503DA0260N 0503CA0370N 0503DA0270N 0503AA0240N 0503AA0280N

BEARING ASSEMBLY INNER - SKF OIL SEAL - FRONT HUB DUST SHIELD DISC BRAKE LH DUST SHIELD DISC BRAKE RH BOLT HEX HD M6 x 1 - 12 SPRING WASHER M6 DIFFERENTIAL CROSS SHAFT THRUST WASHER DIFF PINION DIFFERENTIAL PINION MATE GEAR SIDE GEAR THRUST WASHER DIFFERENTIAL SIDE GEAR SNAP RING CARRIER COVER FILL PLUG COVER SCREWS GASKET DIFFERENTIAL BEARING CAP SCREW DIFFERENTIAL BEARING SHIMS RING GEAR SCREWS DIFFERENTIAL CASE (SPICER) ROLL PIN SHIM PINION OIL SEAL OUTER OIL SEAL RETAINER RING DRAIN PLUG HOUSING (SPICER) PINION COLLAPSIBLE SPACER SHIM PINION OIL (INNER) PINION OIL SEAL DEFLECTOR END YOKE FLAT WASHER PINION NUT NEEDLE BEARING SNAP RING - SHAFT END LOCK NUT & LOCK PIN ASSEMBLY ASSY HYPOID GEAR & PINION FRT AXLE 4WD 4.55 GR

2 2 1 1 6 6 1 2 2 1 1 1 1 1 10 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1

CONTINUE...

2001A .4



PART NO.

DESCRIPTION


89 90 91 92 93

0503FA0080N 0503CA0380N 0503CA0410N 0503CA0420N 0503CA0430N 0503AA0070N 05030A0070N 0503AA1100N 0503FA0090N 0503FA0110N 0503FA0120N 0503FA0130N 0503FA0140N 0503FA0150N 0503FA0160N 0503FA0170N 0503FA0100N

94

0503FA0110N 0503FA0120N 0503FA0130N 0503FA0140N 0503FA0150N 0503FA0160N 0503FA0170N 0503HA0020N 0503HA0030N 0503GA0220N

AXLE SHAFT BEARING ASSEMBLY ASSEMBLY DIFF BEARING CUP & CONE ASSEMBLY INNER PINION BEARING ASSEMBLY OUTER PINION BEARING HUB & DISC BRAKE ASSEMBLY FRT AXLE ASSEMBLY 4.56R 4WD TUBE ASSEMBLY KIT CV JOINT FRONT AXLE CONSISTS OF: RUBBER BOOT CLAMP FOR CV SMALLER SIZE SNAP RING RZEPPA END SNAP RING AXLE SHAFT SNAP RING SHAFT END CLAMP FOR CV BIGGER SIZE SNAP RING RZEPPA END KIT CV REZEPPA BOOT FRONT AXLE CONSISTS OF: RUBBER BOOT CLAMP FOR CV SMALLER SIZE SNAP RING RZEPPA END SNAP RING AXLE SHAFT SNAP RING SHAFT END CLAMP FOR CV BIGGER SIZE SNAP RING RZEPPA END GREASE GREASE MANUAL HUB LOCK

1 1 1 1 1 2 1 1 1

1

2

FIG. NO. 46, 47, 48, 53, 54, 56, 57, 63 & 64 ARE NOT ASSOCIATED

2001A.5

2001A .6

GROUP 2002 - REAR AXLE 4.55R FIG. NO.

PART NO.

DESCRIPTION


GROUP 2002 - REAR AXLE 4.55R


2002.1

1 2 3 4 5 6 7 8 9 10 11 11 11

0502AA1780N 0502AA0320N 0502DA0370N 091502 G120525 3106106 6506208 G120392 5106206 091413 0502AA0090N 639969 639970 639971

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 28 28

0502CA0150N 0502DA0740N 802556 0502DA0340N 0502AA0300N 0606CA5790N 0606EA0260N G120228 G120214 091744 A-1028 801367 036991 076802 075871 0502CA0140N 639972 639973 639974 639975

29 30 30 30 30 30

0502CA0110N 0502DA0240N 0502DA0250N 0502DA0260N 0502DA0270N 0502DA0850N

HOUSING AND TUBE ASSEMBLY RR AXLE ASSEMBLY W/O D/B - 4.55R DRAIN PLUG HOSE RR AXLE TO CROSS MEMBER CLOSED CLIP BOLT HEX HD M6 x STD x 16 SPRING LOCKWASHER M6 PLAIN WASHER 1/4" NUT HEX HD M6 x 1 BREATHER ASSEMBLY SHOCK ABS MTG BRACKET DRIVE PINION BRG ADJ SHIM RR DRIVE PINION BRG ADJ SHIM RR * DRIVE PINION BRG ADJ SHIM RR (* QTY AS REQUIRED) PINION BEARING ASSEMBLY OUTER ASSEMBLY HYPOID PINION & GEAR GASKET GEAR CARRIER COVER GEAR CARRIER COVER ASSEMBLY RATIO TAG - 4.55R BRACKET 3 WAY TEE REAR LSPV MOUNTING BRACKET BOLT HEX HD 5/16 - 18 x 5/8" SPRING L/W - 5/16" COMPANION FLANGE ASSEMBLY WASHER COMPANION FLANGE NUT NUT NYLOC 3/4" -16 UNIVERSAL JOINT YOKE DUST SHIELD DRIVE PINION BRG OIL SEAL DRIVE PINION BRG OIL SLINGER PINION BEARING ASSEMBLY INNER DRIVE PINION BRG ADJ SHIM FRT DRIVE PINION BRG ADJ SHIM FRT * DRIVE PINION BRG ADJ SHIM FRT DRIVE PINION BRG ADJ SHIM FRT (* QTY AS REQUIRED) DIFF BRG ASSEMBLY DIFF ADJ SHIM - 0.003" DIFF ADJ SHIM - 0.005" DIFF ADJ SHIM - 0.010" * DIFF ADJ SHIM - 0.030" DIFF ADJ SHIM - 0.065" (* QTY AS REQUIRED)

1 1 1 1 1 1 1 1 1 1 2

1 1 1 1 1 1 1 9 10 1 1 1 1 1 1 2

1

2002.2


PART NO.

DESCRIPTION




31 32 33 33 33 33 33 33 33

090639 0502EA0040N 0502DA0280N 0502DA0300N 0502DA0310N 0502DA0480N 0502DA0470N 0502DA0500N 0502DA0520N

34 35 36 37 38 39 40 41 42 43 44 46 47 48 49 50 51 52 53 53 54 55 55 56 57 57 58 59 60 61 62 63

0502DA0230N 090638 090637 636360 0502DA0400N 647062 090559 0502EA0050N 802561 G179890 0502DA0360N 6510114 7903032023 0502CA0020N 0502AA0250N 0502CA0030N 0502CA0010N 0502AA0240N 0502AA0360N 0502AA0510N 0603AA0150N 0502FA0040N 0502FA0050N 097871 0502FA0060N 0502FA0070N 3206206 091412 0502AA0550N G122007 068153 0502AA1310N

BOLT 3/8" x 7/8" UNF DIFFERENTIAL CASE - LH DIFF SIDE GEAR T/WASHER 0.006" DIFF S/GEAR T/WASHER 0.037" DIFF S/GEAR T/WASHER 0.03" DIFF S/GEAR T/WASHER 0.034" DIFF S/GEAR T/WASHER 0.032" * DIFF S/GEAR T/WASHER 0.036" DIFF S/GEAR T/WASHER 0.040" (* QTY AS REQUIRED) DIFF BEVEL SIDE GEAR DIFF SPIDER BLOCK DIFF BEVEL PINION MATE PIN DIFF BEVEL PINION SHAFT LOCK PIN DIFF PINION MATE SHAFT DIFF BEVEL PINION MATE DIFF BEVEL PINION MATE T/WASHER DIFFERENTIAL CASE - RH AXLE DRIVE GEAR SCR LOCK STR BOLT 1/2" UNC x 2 - 1/4" FILLER PLUG SPRING LOCK WASHER M10 NUT M10 x 1.5 OIL SEAL INNER LOCKING COLLAR UNIT BEARING OIL SEAL OUTER OIL SEAL RETAINER SEAL PROTECTOR LH SEAL PROTECTOR RH BOLT HEX HD. M10 x 1.5 - 35MM SHAFT REAR AXLE - LH SHAFT REAR AXLE - RH WHEEL BOLT SHAFT RR AXLE ASSEMBLY - LH SHAFT RR AXLE ASSEMBLY - RH SCREW SLTD C/SNK M6 - 1 x 16 BREATHER NIPPLE BRAKE DRUM - REAR BOLT HEX HEAD 5/16" - 18 x 3/4" CLIP WIRE BRACKET MTG. REAR STABILISER BAR

10 1 2 2 2

1 1 2 3 1 4 4 1 5 4 1 12 1 2 2 2 2 2 1 1 2 1 1 10 1 1 2 1 2 1 3 2

CONTINUE...

2002.3

2002.4


PART NO.

DESCRIPTION


083133 083141 083142 083137


083147 083148 0502AA0330N 0502DA0380N 647062 0502DA0390N 0502CA0060N

0502CA0040N 0502CA0050N 0502DA1050N 0502DA0400N 090637 090638 636360 090559 0502DA0480N 0502DA0470N 0502DA0500N 0502DA0520N 0502DA0150N

0502DA0160N 802561 801367 090639 0502AD0910N 0502DA0240N 0502DA0250N 0502DA0260N 0502DA0270N

OUTER PINION BEARING ASSEMBLY SKF CONSISTS OF: 1 - PINION BRG CONE - OUTER 1 - PINION BRG CUP - OUTER KIT INNER PINION BEARING ASSEMBLY CONSISTS OF: 1 - PINION BRG CONE - INNER 1 - PINION BRG CUP - INNER RR AXLE ASSEMBLY COMP 4.55R (S/F) KIT DIFF GEAR & PINION MATE CONSISTS OF: 4 - DIFF BEVEL PINION MATE SIDE GEAR & PINION MATE ASSEMBLY KIT CONE, ROLLER & CUP DIFF BRG (TIMKEN) CONSISTS OF: 1 - CONE & ROLLER DIFF BRG 1 - CUP DIFF BRG KIT REPAIR DIFFERENTIAL GEARS CONSISTS OF: 1 - SHAFT PINION MATE LONG 2 - PIN PINION MATE SHORT 1 - SPIDER BLOCK 3 - PIN LOCK PINION MATE SHAFT 4 - THRUST WASHER PINION MATE * - DIFF S/GEAR T/WASHER 0.032" * - DIFF S/GEAR T/WASHER 0.034" * - DIFF S/GEAR T/WASHER 0.036" * - DIFF S/GEAR T/WASHER 0.040" (* QTY AS REQUIRED) KIT DRIVE AXLE GEAR & PINION (4.55 RATIO) CONSISTS OF: 1 - DRIVE GEAR & PINION ASSEMBLY 5 - AXLE DRIVE GEAR SCR LOCK 1 - PINION NUT NYLOC 3/4 x 16 10 - BOLT DRIVE GEAR 3/8" x 7/8" UNF KIT SHIM SET DIFF ADJUSTMENT CONSISTS OF: 2 - SHIM 0.003" THICK 2 - SHIM 0.005" THICK 3 - SHIM 0.010" THICK 3 - SHIM 0.030" THICK

1

1

1 1

1 2

1

1

1

CONTINUE...

2002.5

2002.6


PART NO.

DESCRIPTION


0502FA0310N


0502CA0020N 0502AA0250N 0502CA0030N 0502CA0010N 0502AA0240N 0502AA0360N 649228

2002.7

639969 639970 639971 639972 639973 639974 639975

KIT AXLE SHAFT BEARING REAR CONSISTS OF: 1 - SEAL INNER 1 - COLLAR BACKING 1 - UNITISED BEARING 1 - SEAL OUTER 1 - OIL SEAL RETAINER 1 - SEAL PROTECTOR OUTER KIT SHIM SET PINION BEARING INNER & OUTER ADJUSTMENT CONSISTS OF: 4 - DRIVE PINION BRG ADJ SHIM R 2 - DRIVE PINION BRG ADJ SHIM R 3 - DRIVE PINION BRG ADJ SHIM R 3 - DRIVE PINION BRG ADJ SHIM F 3 - DRIVE PINION BRG ADJ SHIM F 3 - DRIVE PINION BRG ADJ SHIM F 3 - DRIVE PINION BRG ADJ SHIM F

2

1

2002.8

GROUP 2101A - STEERING GEAR AND MOUNTINGS FIG. NO.

PART NO.

DESCRIPTION


GROUP 2101A - STEERING GEAR AND MOUNTINGS


2101A.1

1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 19 20 21 22 23 24 25 26 27 28 30 33 34 35 36 37 38 39 40 41 42 43 44 45 46

1106AA0070N 1102AA0110N 1101AA0060N 1101AA0040N 5314202 1101AA0070N 7032208 1104AA0070N 54120A0020N 1102CA1130N 1102CA1000N 1102CA0070N 1102CA1140N 1102CA0150N 1102CA0160N 1102DA0340N 1102EA0100N 55080A0080N 1104AA0450N 1104AA0030N 1104AA0410N G120396 0401BA0550N 57080A0010N 56080A0010N G446363 1106AA0020N 0313AC0430N 1102DA0310N 024615 085724 1102DA0180N 6110214 1102CA1060N 6512216 1102CA1171N 54080A0020N 5308202 1104AA0700N 1102AA0831N 1102AA0841N

ASSY. STEERING WHEEL OFFSET BUSH ASSEMBLY POWER STEERING R&P LHD BOLT STEERING MOUNTING RH STEERING GEAR MTG WASHER M14 NUT NYLOC M14 x 1.5 SLOTTED NUT PIN COTTER 3.2 x 25 STEERING GEAR MTG CLAMP - LH COMBI SCREW M12 (10.9) x 1.75 - 25 HOSE PUMP TO GEAR - CD LHD HOSE RESERVOIR TO PUMP - CD SUCTION HOSE CLIPS HOSE GEAR TO RESERVOIR - CD LHD BANJO BOLT POWER STEERING COPPER WASHER POWER STEERING STEERING PUMP ASSEMBLY - CD STEERING RESERVOIR - CD COMBI SCREW M8 x 1.25 - 21 INT.SHAFT RUBBER COUPLING 4WD LHD RUBBER SEAL STEERING COLUMN COLUMN ASSEMBLY UPPER DIA 39.2 LHD PLAIN WASHER 17/32 " NUT HEX M12 x 1.25 FLANGED NUT M8 x 1.25 COMBI SCREW SP WASHER M8 x 1.25-30 WASHER PLAIN 5/16" HORN PAD ASSY - STEERING WHEEL STEEL CLIP (SPRING INDIA - SA24) BRACKET STG. PUMP REAR NEF - CD SCREW M6 x 1 - 12 BELT POWER STEERING AVX10, 735L COMBI BOLT M10 x 1.25 - 28 WASHER PLAIN M10 CLIP STEERING HOSE - CD SPRING LOCK WASHER M12 x 1.25 'O' RING STEERING HOSE COMBI BOLT AND SPL WSR M8 x 1.25 - 40 HEX SELF LOCKING NUT M8 STEERING GEAR MOUNTING RUBBER FEED PIPE STEERING GEAR - SHORT FEED PIPE STEERING GEAR - LONG

1 1 1 1 1 2 2 1 2 1 1 1 1 1 2 1 1 2 1 1 1 1 1 4 3 2 1 1 1 2 1 3 3 3 1 2 1 1 1 1 1

2101A.2

GROUP 2101C - STEERING SERVICEABLE COMPONENTS FIG. NO.

PART NO.

DESCRIPTION


GROUP 2101C - STEERING SERVICEABLE COMPONENTS

11020A0480N

2101C.1

1 2 3 4 5

6 7 8 8 9

7032208 1104AA0500N 1104AA0510N 1104AA0520N 1104AA0590N 1104AA0710N 11020A0490N 1102AA0720N 1102AA0820N 1104AA0981N 1104AA0971N 1104AA0490N 1102AA0951N

12 24 25

1102AA0260N 1102AA0921N 1102AA0931N 1102AA0941N

16 19

1102AA0170N 1102AA0350N 1104AA0590N 1104AA0520N 1102AA0911N

20

KIT REPAIR BELLOWS CONSISTS OF: 2 - PIN COTTER 3.2 x 25. 1 - BELLOWS HOUSING END 1 - BELLOWS TUBE END 1 - CLAMP BELLOWS TUBE END 1 - CLAMP BELLOWS HOUSING END 2 - CLIP BELLOWS OUTER KIT STRG TIE ROD EXTENSION ASSY CONSISTS OF: 2 - OUTER BALL JOINT 2 - HEX NUT 1 - INNER BALL JOINT ASSEMBLY RH LHD 1 - INNER BALL JOINT ASSEMBLY LH LHD 2 - TAB WASHER - INR BALL JT ASSY KIT VALVE SIDE LHD CONSISTS OF: 1 - OIL SEAL VALVE HOUSING ASSEMBLY P/V ASSEMBLY KIT RACK ASSEMBLY LHD CONSISTS OF: 1 - CIRCLIP 1 - O RING RACK STOPPER 1 - CLAMP BELLOWS HOUSING END 1 - CLAMP BELLOWS TUBE END 1 - RACK ASSEMBLY

1

1

1

1 1 1

1

2101C.2

GROUP 2104 - STABILISER BAR FIG. NO.

PART NO.

DESCRIPTION


GROUP 2104 - STABILISER BAR

1 2 3 4 5 6 7 8 9 10

2104.1

0401EA0270N 0401EA0010N 0401EA0040N 52100A0050N 0401BA0630N 0401EA0070N 0403AA0050N 0403AA0040N 0403AA0090N 0403AA0060N 0401EA0150N 0401EA0010N 0401EA0070N 0403AA0050N 0403AA0040N 0403AA0090N 0403AA0060N

STABILISER BAR FRONT SUSPENSION BUSH STABILISER BAR CAP STABILISER BAR MOUNTING FL SCR & SP WASHER M10 x 1.5 - 22 NUT NYLOC M12 x 1.25 LINK STABILISER BAR IFS WASHER SH ABS/ STAB LINK CTR BUSH SH ABS/STAB LINK IFS WASHER SH ABS/STAB LINK CTR NUT SELF LOCK M10 x 1.25 KIT LINK STABILIZER BAR CONSISTS OF: 2 - BUSH STABILISER BAR 2 - LINK STABILISER BAR IFS 4 - WASHER SH ABS/ STAB LINK CTR 4 - BUSH SH ABS/STAB LINK IFS 2 - WASHER SH ABS/STAB LINK CTR 2 - NUT SELF LOCK M10 x 1.25

1 2 2 4 2 2 4 4 4 2 1

2104.2

GROUP 2104A - STABILISER BAR REAR FIG. NO.

PART NO.

DESCRIPTION


0402EA0030N 0402EA0050N 0402EA0060N 0402EA0070N 0402EA0110N 0402EA0120N 52100A0050N 53120A0030N 5312204 6112216

STABILISER BAR REAR DIA 19 SLEEVE LINK STABILISER BAR REAR BUSH LINK STABILISER BAR REAR ASSEMBLY LINK STABILISER BAR REAR BUSH STABILISER BAR REAR CLAMP STABILISER BAR REAR FL. SCR & SP WASHER M10 x 1.5 - 22 BOLT HEX. HEAD M12 x 1.25 - 50 NUT NYLOCK M12 x 1.25 WASHER PLAIN

1 2 4 2 2 2 4 2 4 1

GROUP 2104A - STABILISER BAR REAR

1 2 3 4 5 6 7 8 9 10

2104.1

2104.2

GROUP 2201A - HAND BRAKE FIG. NO.

PART NO.

DESCRIPTION


GROUP 2201A - HAND BRAKE


2201A.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

0605AA0110N 55080A0010N 0605AA0020N 0605AA0040N 0605AA0010N 0068362 0605BA0120N 57060A0010N 0605AA0090N 0068266 6110214 0605BA0140N 0605BA0170N 56060A0010N 0605BA0180N 0068153

LEVER PARKING BRAKE COMBI SCREW M8 x 1.25 - 25 SQUARE GASKET SEALING GASKET FLOOR CUP CIRCLIP ASSEMBLY FRT CABLE & CONDUIT HS FLANGED NUT M6 x 1 ASSEMBLY BRACKET ROLLER HOLD ON ROLLER WASHER PLAIN M10 ASSEMBLY REAR CABLE & CONDUIT BRACKET REAR CABLE SUPPORT P.B. CBI SCR WITH SPL WASHER M6 x 1 - 12 REAR CABLE GUIDE CLIP CLIP WIRE

1 4 1 1 1 2 1 2 1 1 1 1 2 6 4 2

2201A.2

GROUP 2202A - DISC BRAKE FIG. NO.

PART NO.

DESCRIPTION


GROUP 2202A - DISC BRAKE

1 1 3 4 6 11 13 14 15 16 17 18

_____ 19

19

2202A.1

0603BA0240N 0603BA0250N 0603BA0180N 0603BA0190N 06030A0050N 06030A0060N 06020A0050N 06030A0070N 0603AA0150N 6510114 0603AA0010N 06030A0040N 0602BA0090N 7903062009 06030A0030N 06030A0050N 06030A0010N 06030A0020N 06030A0060N 06020A0050N 06030A0070N 06030A0040N 0602BA0100N 7903062009 06030A0030N 06030A0010N 06030A0020N 06030A0040N 0602BA0710N 0603BA0060N 0603BA0010N 06030A0020N 06030A0040N 0603BA0110N 0603BA0120N 0603BA0150N 0603BA0130N 0603BA0140N 0603BA0291N 0603BA0301N

CALIPER ASSEMBLY (R808) - RH CALIPER ASSEMBLY (R808)- LH WASHER CARRIER MOUNTING BOLT CARRIER MOUNTING PISTON PAD SPRING BLEEDER SCREW CAP BLEEDER BOLT HEX HD M10 x 1.5 - 35MM SPRING LOCK WASHER M10 DISC BRAKE - VENTILATED GREASE SACHET KIT CALIPER MAJOR 2 - COPPER WASHER GASKET 1 - SEALING RING 1 - PISTON 1 - BOOT PISTON 2 - SLIDING PIN BOOT 2 - PAD SPRING 1 - BLEEDER SCREW 1 - CAP BLEEDER 1 - GREASE SACHET KIT CALIPER MINOR 2 - COPPER WASHER GASKET 1 - SEALING RING 1 - BOOT PISTON 2 - SLIDING PIN BOOT 1 - GREASE SACHET KIT SLIDING PIN 2 - BOLTS 2 - SLIDING PIN 2 - SLIDING PIN BOOT 1 - GREASE SACHET KIT ANTI RATTLE SHIM 4 - SHIM 1 - GREASE SACHET ANTI SQUEAL 2 - FRT PAD - CALIPER SIDE (RED THK) 2 - FRONT PAD - PISTON SIDE KIT R808 PADS 4 - BRAKE PAD R808

1 1 4 4 1 4 1 1 5 5 1 1 2

2

4

1

1

2202A.2

GROUP 2202B - WHEEL BRAKE FIG. NO.

PART NO.

DESCRIPTION


GROUP 2202B - WHEEL BRAKE


1 2 3 4

0602BA0650N 0602BA0640N 0602BA0440N 0602BA0330N 0602BA0700N

5 6 7 9 10 11 12 13 14 15

06020A0130N 06020A0140N 06020A0120N 0602BA0460N 0602BA0450N 0602BA1260N 0602BA1310N 0602BA1250N 0602BA1930N 0602BA1960N 0602BA0720N

16 17 18 19 20 21 22 23 24 25

0603BA0080N 0603BA0090N 0603BA0100N 0602BA1970N 0602BA1300N 0602BA1320N 0602BA1980N 0602BA1990N 0602BA2000N 0602BA0550N 0602BA0220N

26 27 28 29 30 31 32 33

06020A0010N 06020A0060N 06020A0030N 06020A0020N 06020A0040N 06020A0050N 0602BA2010N 0602BA2020N 0602BA0210N

26 28 29 30

06020A0010N 06020A0030N 06020A0020N 06020A0040N

REAR BRAKE ASSEMBLY RH AF3691 REAR BRAKE ASSEMBLY LH AF3691 BACK PLATE ASSEMBLY REAR RH BACK PLATE ASSEMBLY REAR LH KIT RR BRAKE SHOE & LINING ASSY CONSISTS OF: 1 - LINER SHOE TRAILING LT 1 - LINER SHOE TRAILING RT 2 - LINER SHOE LEADING HAND BRAKE LEVER RH HAND BRAKE LEVER LH SHOE RETURN SPRING (UPPER) STRUT SHOE RETURN SPRING (LOWER) STRUT SPRING RH STRUT SPRING LH KIT BRAKE SHOE HOLD DOWN CONSISTS OF: 1 - PIN SHOE HOLD DOWN 1 - SPRING SHOE HOLD DOWN 1 - CUP WASHERS SHOE HOLD DOWN GROMMET CIRCLIP ADJUSTER LEVER LATCH LATCH SPRING RH LATCH SPRING LH WHEEL CYLINDER ASSEMBLY KIT REAR WHEEL CYLINDER MAJOR CONSISTS OF: 2 - BOOT 2 - PISTON 2 - SEAL 1 - SPRING 1 - BLEEDER CAP 1 - BLEEDER SCREW SPRING WASHER HEX BOLT M6 x 12 KIT REAR WHEEL CYLINDER MINOR CONSISTS OF: 2 - BOOT 2 - SEAL 1 - SPRING 1 - BLEEDER CAP

1 1 1 1 1

1 1 2 2 2 1 1 4

4 2 2 2 1 1 2 2

1 1 2

CONTINUE... 2202B.1

2202B.2

GROUP 2202B - WHEEL BRAKE FIG. NO.

PART NO.

DESCRIPTION


0602BA0670N 34 35 36

06020A0110N 06020A0100N 06020A0090N

2

2

GROUP 2202B - WHEEL BRAKE

34 35 36

06020A0080N 06020A0070N 06020A0090N 0602BA0690N

KIT LINING SET BRAKE SHOE STD CONSISTS OF: 2 - LINING TRAILING 2 - LINING LEADING 44 - RIVET KIT LINING SET 0.8MM O/S CONSISTS OF: 2 - LINING TRAILING 0.8 MM O/S 2 - LINING LEADING 0.8 MM O/S 44 - RIVET

2202B.3

2202B.4

GROUP 2204 - BRAKE MASTER CYLINDER & RESERVOIR FIG. NO.

PART NO.

DESCRIPTION


GROUP 2204 - BRAKE MASTER CYLINDER & RESERVOIR


2204.1

1 1 2 3 4 5

0607AA0240N 0607AA0250N 06000A0370N 06000A0420N 06000A0430N 06000A0440N 0602BA0120N

6 7 8 9 16 17 18 19

0606AA0050N 0606AA0040N 0606AA0080N 0606AA0100N 0606AA0070N 0606AA0090N 0606AA0600N 0606AA0060N 0602BA0730N

7 10 11 12 13 15 17 20

0606AA0040N 0602BA1550N 0602BA1530N 0602BA1510N 0602BA1540N 0602BA1520N 0606AA0090N 0606FA0051N

ASSEMBLY BRAKE BOOSTER 10" LHD ASSEMBLY BOOSTER 10" WITHOUT TMC TMC (TANDEM MASTER CYLINDER) RESERVOIR WITH FLWI RESERVOIR SUB ASSEMBLY CAP RESERVOIR KIT MASTER CYLINDER MAJOR CONSISTS OF: 1 - SECONDARY PISTON ASSEMBLY 1 - PRIMARY PISTON ASSEMBLY 2 - GROMMET RESERVOIR 1 - SEALING RING 1 - GUIDE PISTON 1 - SEAL REAR 1 - PISTON STOP PLATE 1 - CIRCLIP KIT MASTER CYLINDER MINOR CONSISTS OF: 1 - PRIMARY PISTON ASSEMBLY 1 - SECONDARY SPRING 1 - SPRING SEAT/CUP RETAINER 1 - PRIMARY CUP 1 - SAFETY WASHER 1 - SECONDARY CUP 1 - SEAL REAR SWITCH FLWI

1 1 1 1 1 1 1

1

1

2204.2

GROUP 2205 - BRAKE PEDAL

GROUP 2205 - BRAKE PEDAL FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

0606BA0930N 0606BA0950N 0802BA0180N 0606BA0970N 0802BA0220N 0802BA0100N 0802BA0230N 6510214 0802BA0240N 0802BA0270N 0802BA0080N 097552 57080A0010N 55080A0010N 0606BA0110N 6110214 0802BA0300N 0802BA0750N 0802BA0220N 0802BA0270N 0802BA0080N 0606BA0110N 0802BA0300N 0802BA0080N 0802BA0090N 0802BA0180N 1002AA0090N

2205.1

PEDAL BOX ASSEMBLY BRAKE - LHD PEDAL ASSEMBLY BRAKE - LHD SPACER PEDAL SHAFT RETURN SPRING BRAKE - LHD NYLON BUSH PEDAL PIVOT PIN SHAFT PLAIN WASHER M10 SPRING L/W M 10 HEXAGONAL NUT M10 x 1.25 RUBBER STOPPER PEDAL PAD COVER ASSEMBLY STOP LAMP SWITCH FLANGED NUT M8 x 1.25 COMBI SCREW M8 x 1.25 - 25 CLEVIS PIN BRAKE PEDAL WASHER PLAIN M10 COTTER PIN KIT PEDAL RUBBER & BUSHES CONSISTS OF: 2 - NYLON BUSH PEDAL 2 - RUBBER STOPPER 1 - PEDAL PAD COVER 1 - CLEVIS PIN BRAKE PEDAL 1 - COTTER PIN 1 - PEDAL PAD COVER 1 - CLEVIS PIN CLUTCH PEDAL 1 - SPACER PEDAL SHAFT 1 - PEDAL PAD COVER ACCELERATOR

1 1 1 1 2 1 1 1 1 1 1 1 4 1 1 1 1 1

2205.2

GROUP 2206A - BRAKE TUBES (4WD) FIG. NO.

PART NO.

DESCRIPTION


GROUP 2206A - BRAKE TUBES (4WD)


2206A.5

1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 38

0606CA6600N 0606CA6320N 020164 0606CA6070N 0606EA0210N 55080A0070N 0606EA0280N 0103AG0620N 6508212 5108206 01160G0010N 0606CA6670N 0606CA6060N 0606EA0230N 7903062009 0606CA6100N 011639 6506208 52060A0030N 0606CA6280N 0606CA0060N 0606CA5780N 0606CA6620N 011638 0606CA1580N 011644 011645 0606CA6090N 075613 0606CA6760N 0606CA0460N 0606CA0170N 06000A0130N 0606CA6660N 0606CA6610N 0606CA6590N

TUBE TMC(PRI) LSPV RR(1)LHD - CD TUBE TMC TO LSPV (2ND PART) UNION 2 WAY TUBE TMC TO LSPV (3RD PART) LOAD SENSING VALVE ASSEMBLY (LSPV) COMBI BOLT M8 x 1.25 - 25 LSPV MOUNTING PIN M8 x 1.25 WASHER SPECIAL M8 x 25OD x 3THK SPRING WASHER M8 NUT HEX M8 x 1.25 TUBE HOLDER NIFCO 5436 TUBE CON. TO LSPV FR.(1) - LHD - CD TUBE BYPASS TO LSPV (3RD PART) BANJO BOLT - LSPV SPECIAL TYPE COPPER WASHER GASKET ASSEMBLY REAR HOSE (IMPORTED) TEE 3 WAY SPRING LOCKWASHER M6 FLANGED SCREW M6 x 1 - 28 TUBE 3 WAY T TO RR RH WHEEL TUBE 3 WAY T TO RR LH WHEEL CLIP BRAKE TUBE TUBE TMC(SEC) TO CONT(1) - LHD - CD TEE 4 WAY TUBE TO FRT RH WHEEL HOSE LOCK WASHER SPECIAL LOCK NUT ASSEMBLY FRONT HOSE (IMPORTED) BANJO BOLT M10 x 1 TUBE 4 WAY TEE TO FRONT LH TUBE INT. TO FRT. LH HOSE 4WD TUBE TEE TO FRT. LH HOSE 2ND CLIP BRAKE BUNDY TUBE TUBE TMC(SEC) TO CONT(2) - LHD - CD TUBE TMC(PR) TO LSPV RR - LHD - CD HOSE VACUUM ALTR TO BOOSTER LHD

1 1 6 1 1 2 1 1 1 1 4 1 1 1 6 1 1 1 2 1 1 8 1 1 1 2 2 2 2 1 1 1 10 1 1 1

2206A.6

GROUP 2301 - WHEEL AND ATTACHING PARTS

FIG. NO.

PART NO.

DESCRIPTION


1 2 2 4

0404AA0131A 0404CA0020N 0404CA0150N 097882

WHEEL RIM BLACK 6J x 15 ASSEMBLY WHEEL COVER REAR ASSEMBLY WHEEL COVER FRONT WHEEL NUT M14

5 2 2 20

2301.1

GROUP 2401A - FRAME FIG. NO.

PART NO.

DESCRIPTION


GROUP 2401A - FRAME


2401A.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

0201AD5280N 0201AD0060N 0201AA0580N 0201AA0570N 0201AD0320N 0201AD1170N 0201AD1710N 0201AD1700N 0201AD1200N 0201AD1210N 0201AD1220N 0201AD1230N 0201AD0130N 0201AD0190N 0201AD0140N 0201AA0030N 0201AA0020N 0201AD1150N 0201AD0040N 0313AC0210N 6110214 6510214 0201AD0300N 0201AD2910N 0201AD2900N 0201AD2070N 0201AD4480N 0205AD0040N 0201400240N

FRAME ASSY COMP DIESEL LHD CD CROSS MEMBER ASSEMBLY NO 4 ASSY BRKT PIVOT RR SPRING MT LH ASSY BRKT PIVOT RR SPRING MT RH ASSEMBLY REAR SHACKLE BRACKET BODY OUTRIGGER NO 1 ASSEMBLY BODY OUTRIGGER NO 2 LH ASSEMBLY BODY OUTRIGGER NO 2 RH BODY OUTRIGGER NO 3 BODY OUTRIGGER NO 4 LH BODY OUTRIGGER NO 4 RH BODY OUTRIGGER NO 5 EXHAUST BRACKET FRONT BRACKET EXHAUST INT PIPE MTG EXHAUST BRACKET REAR ASSY BRKT REAR BUMPER MTG LH ASSY BRKT REAR BUMPER MTG RH BRACKET MUFFLER LH BRACKET MUFFLER RH BOLT HEX HD M10 x 1.5 - 25 WASHER PLAIN M10 SPRING L/W M10 BRACKET REAR SHOCK ABSORB TOP ASSY FRONT BUMPER MTG BRKT LH ASSY FRONT BUMPER MTG BRKT RH STEERING MOUNTING BRACKET LH ASSEMBLY STEERING MTG BRKT RH RUBBER SPARE WHEEL STOPPER ASSY SPARE WHEEL MTG. X MEMBER

1 1 1 1 2 2 1 1 2 1 1 2 1 1 1 1 1 1 1 6 6 6 2 1 1 1 1 3

2401A.4

GROUP 2401C - SPARE WHEEL MOUNTING

FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4

0201AD1940N 55060A0010N 57100A0010N 55060A0020N

WINCH SPARE WHEEL COMBI SCREW M6 x 1 - 20 FLANGED HEX NUT M10 x 1.5 PHI HD COMBI SCREW M6 x 1 - 25

1 2 3 1

1 2 3 1

2401C.1

GROUP 2501A - INDEPENDENT FRONT SUSPENSION (4WD) FIG. NO.

PART NO.

DESCRIPTION


GROUP 2501A - INDEPENDENT FRONT SUSPENSION (4WD)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

0401BA0230N 0401BA0140N 0401BA0460N 0401BA0070N 0401BA0600N 0401BA0560N 0401BA0540N 0401BA0050N 0401BA0410N 0401BA0430N 0401BA0620N 5312202 0401BA0100N 0401BA1430N 0401BA0110N 0401BA0580N 0401BA0080N 0401BA0280N 0403AA0100N 0401BA0610N 0401BA0570N 0401BA0550N 04010A0250N 0401BA0640N 0401BA0170N 0401BA0120N 0401BA0090N 0401BA0340N 0401BA0290N 6114218 0401BA0350N 0401BA0360N 0401BA0300N 0401AA0030N 0401BA0220N 0401BA0060N 0403AA0030N 0403AA0010N 0401BA0130N 0401BA1150N 0401BA0440N 0401BA0030N 0403AA0080N 0403AA0050N

ARM SUB ASSEMBLY UPPER RH BALL JOINT ASSEMBLY UPPER ARM NUT CASTLE M16 x 1.5 SPLIT PIN BOLT HEX M8 x 1.25 - 30 WASHER SPRING M8 NUT HEX M8 x 1.25 PIN FULCRUM SHIM FRT CAMBER 1.6 THK SHIM FRT CAMBER 3.2 THK BOLT HEX FLANGE M12 x 1.25 - 65 NUT NYLOC M12 x 1.25 P TYPE WASHER FRT UPPER ARM INNER BUSH UPPER ARM WASHER FRT UPPER ARM OUTER NUT NYLOC M14 x 1.5 ARM SUB ASSY LOWER 4WD RH BALL JOINT ASSY LOWER ARM LOCK NUT M10 x 1.25 BOLT HEX M12 x 1.25 - 45 WASHER SPRING M12 NUT HEX M12 x 1.25 BUMP ASSY FRT SUSPENSION 4WD NUT HEX FLANGED M10 x 1.25 BOLT HEX M14 x 1.5 - 110 BUSH LOWER ARM FRT ARM SUB ASSEMBLY UPPER LH TORQUE ARM END 4WD PIN LOWER ARM MTG RR 4WD PLAIN WASHER M14 BOLT HEX M12 x 1.25 - 36 BOLT HEX M10 x 1.25 - 36 WASHER SPRING M10 TORSION BAR 4WD LH RUBBER REBOUND STOPPER IFS 4WD ARM SUB ASSY LOWER 4WD LH SHOCK ABSORBER IFS 4WD BOLT HEX M12 x 1.25 - 60 BUSH LOWER ARM REAR SHIM FRT CAMBER 0.8 THK SHIM UPPER ARM TO FRAME 0.4 THK SHIM UPPER ARM TO FRAME 1.6 THK NUT HEX M10 x 1.25 WASHER SHOCK ABS/STAB LINK OUTER

1 2 4 4 8 8 8 2 2 2 4 4 4 4 4 4 1 2 2 8 10 8 2 2 2 2 1 2 2 2 2 4 4 1 2 1 2 2 2 1 2 2 2 4

CONTINUE... 2501A.5

2501A.6

GROUP 2501A - INDEPENDENT FRONT SUSPENSION (4WD) FIG. NO.

PART NO.

DESCRIPTION


0403AA0040N 0403AA0090N 0401AA0040N 0401BA0400N 0401BA0200N 0401BA0210N 0401BA0390N

BUSH SHOCK ABS/STAB LINK IFS WASHER SH ABS/ STAB LINK CTR TORSION BAR 4WD RH ARM ASSEMBLY H-CONT END PIECE TORSION BAR SEAT TORSION BAR H-CONT BOLT TEE BAR H-CONT M14 x 1.5 - 160

4 4 1 2 2 2 2

GROUP 2501A - INDEPENDENT FRONT SUSPENSION (4WD)

45 46 47 48 49 50 51

2501A.7

2501A.8

GROUP 2502 - REAR SPRING AND SHOCK ABSORBER FIG. NO.

PART NO.

DESCRIPTION


GROUP 2502 - REAR SPRING AND SHOCK ABSORBER


2502.1

1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

0402AA0060N 0402AA0430N 0402AA0440N 0402AA0450N 0402BA0020N 0402BA0030N 0402BA0110N 5312202 0402BA0100N 0402BA0050N 0402BA0040N 5314202 0402BA0060N 0403BA0010N 0402BA0120N 5312204 0402AA0110N 0402AA0380N 0402AA0130N 0402AA0230N 0402AA0240N 0402AA0170N 0402AA0220N 0402AA0210N 0402AA0160N 04020A0030N 0402BA0030N 0402BA0110N 0402BA0100N 0402BA0050N

LEAF SPRING ASSY REAR SUSPENSION LEAF SPR WITH '0' CAMBER MARK LEAF SPR WITH '-' CAMBER MARK LEAF SPR WITH '+' CAMBER MARK BUMP STOP REAR CLIP SPRING REAR PLATE CLIP LEAF SPRING NUT NYLOC M12 x 1.25 P TYPE ASSY SHACKLE PIN & PLATE BUSH RUBBER REAR SUSPENSION PLATE SHACKLE OUTER NUT NYLOC M14 x 1.5 ASSEMBLY PIVOT PLATE & PIN SHOCK ABSORBER ASSY RR SUSPEN BOLT HEX M12 x 1.25 - 65 NUT NYLOC M12 x 1.25 LEAF NO.1 LEAF NO.2 LEAF NO.3 LEAF NO.4 LEAF NO.5 CENTER BOLT NUT TIP INSERT TIP INSERT CENTER BOLT KIT REAR SUSPENSION MOUNTING CONSISTS OF: 4 - CLIP SPRING REAR 2 - PLATE CLIP LEAF SPRING 2 - ASSY SHACKLE PIN & PLATE 12 - BUSH RUBBER REAR SUSPENSION

2 2 2 2 2 4 2 8 2 12 2 6 2 2 4 4 2 2 2 2 2 2 2 4 2 1

2502.2

GROUP 2601A - HOOD

FIG. NO.

PART NO.

DESCRIPTION

GROUP 2601C - BONNET MECHANISM


FIG. NO.

PART NO.

DESCRIPTION


1 2 2 3 4 5 6 7 8 9 9 2601A.1

0102EG0190A 0102EG0100A 0102EG0110A 3108226 0103AG0620N 6508212 0102EG0010N 0106CG0050N 0102EG0020N 0107FG0380N 0107FG0390N

HOOD ASSEMBLY WELDING CED HINGE ASSEMBLY HOOD RH CED HINGE ASSEMBLY HOOD LH CED SCREW HEX HD M8 x 1.25 - 25 WASHER SPECIAL M8 x 25OD x 3THK SPRING WASHER M8 INSULATOR BONNET (HOOD) XMAS TREE FOR BONNET INSULATOR W/STRIP HOOD REAR SEAL HOOD RR END BLOCK RH SEAL HOOD RR END BLOCK LH

1 1 1 8 8 8 1 11 1 1 1


1 2 4 5 6 7 8 10

0114CG0030N 5308202 0114CG0060N 0102EG0030N 0102EG0040N 0102EG0350N 0102EG0280N 0114CG0090N

LATCH HOOD HEX SELF LOCKING NUT M8 CABLE CLIP NIFCO 0579 ROD HOOD SUPPORT GROMMET ROD HOOD SUPPORT ROD HOLDER NIFCO 2E49 DAMPNER HOOD CABLE ASSY HOOD LOCK RELEASE

1 2 3 1 1 1 2 1

2601C.1

GROUP 2602A - WING PANEL

FIG. NO.

PART NO.

DESCRIPTION

GROUP 2603 - RADIATOR GUARD AND GRILL


FIG. NO.

PART NO.

DESCRIPTION


1 1 2

2602A.1

0102CG0030A 0102CG0020A 55060A0090N

PNL ASSEMBLY WING FRONT LH CED PNL ASSEMBLY WING FRONT RH CED COMBI SCREW M6 x 1 - 16 (P W 18OD)

1 1 18


1 2 3 4 5 6 7 8 9 10

0108AG0090N 0108AG0080N 0108AG0030N 0108AG0100N 0206AD0120N 52060A0050N 0206AD0080N 0206AD0090N 0108AG0020N 0108AG0020A

LOUVER FRT APPLIQUE FRONT APPLIQUE MAHINDRA LOGO PAL NUT FOR LOGO METAL PUSH CLIP (RETAINER) COMBI SCREW M6 x 1 - 28 M6 GROMMET NIFCO # 2M13 U NUT M6 x 1 (J CLIP M6) ASSEMBLY FRONT APPLIQUE ASSEMBLY FRONT APPLIQUE - RED

1 1 1 2 10 5 5 4 1

1 1 2603.1

GROUP 2604 - FOOT STEPS SIDE AND REAR

GROUP 2604 - FOOT STEPS SIDE AND REAR FIG. NO.

PART NO.

DESCRIPTION


2 2 3 4 5 8 9 10 12 12 13 14 15 16 17 18 19

2604.1

0108EG0240N 0108EG0250N 0108EG0360N 7903234001 01120G0200N 0108EG0280N 55080A0020N 0108EG0350N 0108EG0300N 0108EG0310N 01080G0100N 01080G0280N 52100A0050N 0206AD0300N 0206AD0220N 01080G0090N 01080G0340N

END CAP SIDE FOOTSTEP RH END CAP SIDE FOOTSTEP LH SCREW CSK M5 x 0.8 - 20 NUT NYLOC M5 x 0.8 SCREW # 8B - ST PAN WITH PH CROSS BRACKET SIDE FOOTSTEP MTG COMBI SCREW M8 x 1.25 x 21 AVDEL POP RIVET 01601 00619 ASSEMBLY SIDE FOOTSTEP RH ASSEMBLY SIDE FOOTSTEP LH FOOT STEP SUB-ASSY BACK DOOR PLASTIC STEP COVER FL SCR & SP WASHER M10 x 1.5 - 22 FLANGED SCREW M4 x 1.59 - 18 J CLIP M4.2 x 1.41 (U SPRING) * FOOT STEP ASSY BACK DOOR TENSION SPRING (* FOR 9 SEATER)

2 2 4 4 4 6 6 24 1 1 1 1 4 2 2 1 2

2604.2

GROUP 2605A - BODY MOUNTINGS FIG. NO.

PART NO.

DESCRIPTION


GROUP 2605A - BODY MOUNTINGS


2605A.1

1 2 3 4 5 6

0202AD0020N 0202AD0030N 0201AD0090N 51100A0040N 0202AD0050N 0202AD0060N 02020D0010N

3 4 5 6

0201AD0090N 51100A0040N 0202AD0050N 0202AD0060N 0202AD0070N 0202AD0080N

BODY INSULATOR TOP BODY INSULATOR BOTTOM SLEEVE BODY INSULATOR FLANGE COMBI BOLT M10 x 1.25 x 85 INSULATOR BODY UPPER O/N5 HARD INSULATOR BODY LOWER O/N5 HARD KIT BODY MOUNTING CONSISTS OF: 10 - SLEEVE BODY INSULATOR 10 - FL COMBI BOLT M10 x 1.25 x 85 2 - INSUL BODY UPPER O/N5 HARD 2 - INSUL BODY LOWER O/N5 HARD 8 - INSUL BODY UPPER 8 - INSUL BODY LOWER

8 8 10 10 2 2 1

2605A.2

GROUP 2606A - ASSEMBLY INSTRUMENT PANEL FIG. NO.

PART NO.

DESCRIPTION


GROUP 2606A - ASSEMBLY INSTRUMENT PANEL


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 33 35 38 39 40 41 42 43

01120G0430N 0112AG1660N 0112AG0100N 0112AG0230N 0112AG0220N 0112AG0380N 0112AG0390N 0112AG0770N 55080A0040N 57060A0010N 0112AG1780N 01120G0200N 01120G0310N 0112AG0400N 0112AG0410N 0112AG0420N 0112AG0430N 0112AG1640N 01120G0190N 55080A0080N 01120G0230N 01120G0240N 01120G0290N 0112AG0010N 0112AG0040N 0112AG0050N 0112AG0460N 01120G0270N 01120G0320N 0112AG0350N 55060A0040N 0112AG0730N 0112AG0110N 0112AG0200N 0112AG0800N 0112AG0810N 01120G0260N 01120G0280N

KIT IP ASSEMBLY PETROL LHD MOLDING - IP UPPER - LHD IP LOWER PANEL - HI / MED CENTER AIR DUCT LH CENTER AIR DUCT RH AIR VENT ASSY - SIDE RH AIR VENT ASSY - SIDE LH BRKT HANDLE / CLUSTER SUPPORT FLANGED BOLT M8 x 1.25 x 15 FLANGED NUT M6 x 1 IP LOWER ASSEMBLY LHD SCREW # 8B-ST PAN WITH PH CROSS XMAS TREE CLIP PN 1H16 NIFCO COVER SCREW - OUTBOARD RH COVER SCREW - OUTBOARD LH COVER SCREW - INBOARD RH COVER SCREW - INBOARD LH IP UPPER ASSEMBLY - LHD U TYPE FASTENER FOR # 8B - ST COMBI SCREW M8 x 1.25 x 21 PUSH-IN EXPN NUT FOT # 8B ST SELF THREADING PALNUT DIA 6 SCREW # 14B x 10 ST PAN PH CROSS POD INSTRUMENT CLUSTER STORAGE TRAY GRAB HANDLE IP STRIKER GLOVE BOX LATCH BARBED EXPN FASTENER FOR # 8B ST SCREW 5/16"B x 1/2" LONG RUBBER STOPPER GBOX & DRIVER PNL COMBI SCREW M6 x 1 x 12 LOWER CENTER BEZEL ASSY - HI LOWER CENTER BEZEL - HI ASHTRAY ASSEMBLY - IP LIGHTER ASSEMBLY IP UPPER CENTER BEZEL ASSY- HI SPRING CLIP PN M783 SCREW # 4B x 6 ST PAN PH CROSS

1 1 1 1 1 1 1 2 4 10 1 14 2 1 1 1 1 1 24 2 2 15 6 1 1 1 1 2 8 4 2 1 1 1 1 1 5 2

CONTINUE…

2606A.1

2606A.2


PART NO.

DESCRIPTION




44 45 45 46 47 48 49 50 51 52 53 54 56 57 58 59 60 61

0112AG0030N 0112AG0180N 0112AG0190N 55060A0010N 0112AG1500N 0112AG1520N 0112AG0990N 0112AG0020N 0112AG1260N 0112AG1270N 0112AG1510N 0112AG0980N 0112AG0170N 0112AG1470N 0112AG0860N 0112AG0870N 01120G0400N 0112AG1970N

61

0112AG2040N

62 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

0112AG2030N 1303AA0020N 0112BG0240N 0112BG0250N 0112BG0730N 01120G0380N 01120G0390N 01120G0410N 0112BG0740N 0112BG0030N 0112BG0100N 0112BG0140N 0112BG0150N 0112BG0200N 0112BG0210N 0112BG0220N 0112BG0230N 0112BG0260N

UPPER CENTER BEZEL - HI AIR VENT ASSY - CENTER RH AIR VENT ASSY - CENTER LH COMBI SCREW M6 x 1 x 20 BRACKET VENT MTG UPPER BRACKET VENT MTG LOWER ASSY BEZEL INSTRUMENT CLUSTER BEZEL INSTRUMENT CLUSTER SIDE COVER SEAL GAP RH SIDE COVER SEAL GAP LH STICKER TCI IP SNAP RING - GLOVE BOX LOCK GLOVE BOX ASSEMBLY BUFFER GLOVE BOX SCREW CAP - DRIVER PANEL IP DRIVER PANEL U-FASTENER (SPL BOBSTEGGERD) SHROUD COLUMN UPPER (WITH HAZARD WARNING SW CUTOUT) SHROUD COLUMN UPPER (W/O HAZARD WARNING SW CUTOUT) SHROUD COLUMN LOWER COMBI SCR PAN HD PH M4 x 0.7 x 13 MTG BRKT FCONSOLE FRT RH MTG BRKT FCONSOLE FRT LH FCONSOLE MAIN ASSY LHD SCREW # 4B x 5/16 ST PAN HD SCREW # 4B x 1/2 ST PAN HD SCREW ST 4.2 x13 FLANGED PH CROSS FLOOR CONSOLE - MAIN CONSOLE STORAGE LID COIN HOLDER HINGE - STORAGE LID BEZEL FCONSOLE VENTS MTG BRKT FCONSOLE REAR UPPER CONSOLE LATCH ASSEMBLY REAR COVER FCONSOLE MTG BRKT FCONSOLE MIDDLE MTG BRKT FCONSOLE REAR LOWER

1 1 1 14 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1

CONTINUE…

2606A.3

2606A.4


PART NO.

DESCRIPTION




2606A.5

81 82 83 84 85 86 87 88 89

0112BG0320N 0112BG0350N 0112BG0360N 0112BG0370N 0112BG0440N 0112BG0430N 0112BG0120N 0112BG0420N 0112BG0540N

90 91 92 93 94 95 96

1703AA0040N 1703AA0050N 0112AG1710N 0112AG1690N 0112AG1700N 0112AG1680N 0112AG0280N 01120G0350N 0112BG0290N

AIR DUCT ASSY FCONSOLE RUBBER STOPPER FCONSOLE LID AIR VENT ASSY FCONSOLE RH AIR VENT ASSY FCONSOLE LH GAITER HAND BRAKE LHD CENTER COVER LHD POWER WINDOW & T/F SW HOLDER SCREW CAP FCONSOLE CTR CVR ASSY POWER WINDOW AND T/F SWITCH HOLDER FLANGE SCREW ST14 PAN PH PLASTIC FASTENER (NIFCO:3B14) SIDE AIR DUCT OUTER LH SIDE AIR DUCT INNER LH SIDE AIR DUCT OUTER RH SIDE AIR DUCT INNER RH DEMIST DUCT KIT GLOVE BOX LATCH ASSY REAR COVER ASSY FCONSOLE

1 2 1 1 1 1 1 10 1 4 4 1 1 1 1 1 1 1

2606A.6

GROUP 2606C - CROSS CAR BEAM

FIG. NO.

PART NO.

DESCRIPTION


1 2 3 5 6 7 8

0112AG1060N 0112AG2020N 0112AG1050N 55060A0010N 57060A0010N 55080A0010N 0112AG1950N

CCB STRUCTURE ASSEMBLY LHD MOUNTING BRACKET - DASH SIDE RH SUPPORT BRACKET - STG COLUMN LHD COMBI SCREW M6 x 1 - 20 FLANGED NUT M6 x 1 COMBI SCREW M6 x 1 - 20 MOUNTING BRACKET - DASH SIDE LH

1 1 1 12 12 12 1

2606C.1

GROUP 2607A - BODY SHELL ASSEMBLY FIG. NO.

PART NO.

DESCRIPTION


GROUP 2607A - BODY SHELL ASSEMBLY


2607A.1

1 1 1 1 2 3 4 5 6 7 8 8 9 9 10 10 11 11 12 12 13 14 14 15 15

0101AG0150A 0101AG0160A 0101AG0630A 0101AG0640A 0102AG1990A 0102AG1610A 0102AG0720A 0102AG0730A 0102AG0560A 0102AG0570A 0101DG0060A 0101DG0320A 0102AG0760A 0102AG0770A 0101EG0060A 0101EG0070A 0101EG0200A 0101EG0210A 0101EG0760A 0101EG0770A 0101DG0010A 0101EG2440A 0101EG2450A 0101EG0040A 0101EG0050A

BODY ASSY COMP T3 4WD LHD CD BODY ASSY COMP T3 LESS DR LHD CD BODY ASSY COMP T2 4WD LHD CD BODY ASSY COMP T2 LESS DR LHD CD ASSY FRT END LESS DASH PLNM LHD CD ASSY PANEL FRT & ASSY GUSSET ASSY WHEEL HOUSE FRT RH DIESEL CD ASSY WHEEL HOUSE FRT LH DIESEL CD ASSY REINF W/H FRT RH CD ASSY REINF W/H FRT LH CD PANEL ROOF CD TC1 AND TC2 PANEL ROOF CD TC3 ASSY EXTN HOOD RH CED ASSY EXTN HOOD LH CED PANEL REAR QUARTER OUTER RH HS CD PANEL REAR QUARTER OUTER LH HS CD ASSY PANEL RR QUARTER INNER RH CD ASSY PANEL RR QUARTER INNER LH CD PILLAR ASSY D RH CD PILLAR ASSY D LH CD PANEL ASSY HEADER FRT CD PILLAR A INNER UPPER RH CD PILLAR A INNER UPPER LH CD PANEL RING RH CD PANEL RING LH CD

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1

2607A.2

GROUP 2607C - BODY NVH FIG. NO.

PART NO.

DESCRIPTION


GROUP 2607C - BODY NVH


2607C.1

1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 18 20 20 21 23 23 24 25 28 36

0106AG0450N 0106AG0460N 0106AG0470N 0106AG0480N 0106BG0020N 0106AG1680N 0106AG1670N 0106AG1460N 0106AG1370N 19000A0790N 0106AG1640N 0106AG0740N 0106AG2530N 0106AG2200N 0106CG0060N 0116AG2110N 0106AG1330N 0106AG1320N 0206AD0100N 0106AG0500N 0106AG0650N 0106AG1720N 0106AG1730N 0206AA0020N 52080A0060N

ROOF FELT FRONT ROOF FELT INT FRONT ROOF FELT INT RR ROOF FELT REAR FELT PANEL BACK DOOR AVP-BUTYL RR DOOR TOP AVP-BUTYL FRT DOOR TOP AVP-BUTYL RR DOOR AVP-BUTYL FRT DOOR BUTYL NOISE PATCH BUTYL PATCH 25X25 BUTYL PAD PLENUM MID LWR BUTYL PAD DASH PANEL LH TAILORED FIREWALL LHD FASTENER-FIREWALL LOCK WASHER DASH INNER INSULATOR APRON RUBBER FRT W/H LH APRON RUBBER FRT W/H RH PUSH PIN A PILLAR LOWER NVH TREATMENT RH A PILLAR LOWER NVH TREATMENT LH BARRIER FRONT FLOOR RH BARRIER FRONT FLOOR LH APRON FRONT C0MBI BOLT M8 x 1.25 - 25

1 1 1 1 1 2 2 2 2 10 27 1 1 1 23 1 1 1 1 1 1 1 1 1 5

2607C.2

GROUP 2608 - DOOR AND FITTINGS - FRONT FIG. NO.

PART NO.

DESCRIPTION


GROUP 2608 - DOOR AND FITTINGS - FRONT


2608.1

1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 10 10 11 12 12 13 14 14 14 14 14 14 14 14 14 14 14 14 15 16 17 18 19 20

0103AG0490A 0103AG0480A 0107AG0060N 0107AG0070N 0111CG0100N 0111CG0110N 0107CG0020N 0107CG0030N 0109BG0040N 0109BG0050N 0107AG0160N 0107AG0170N 0107AG0140N 0107AG0150N 0103AG0580N 0103AG0590N 0105EG0160N 0105HG0010N 0114DG0240N 0206AD0300N 0105EG0060N 0105EG0430N 0105DG0140N 0108EG0040N 0108EG0040A 0108EG0040B 0108EG0040C 0108EG0040D 0108EG0040E 0108EG0050N 0108EG0050A 0108EG0050B 0108EG0050C 0108EG0050D 0108EG0050E 0206AD0070N 0105EG0460N 0103AG0310N 2108238 0103AG0620N 6508212

DOOR ASSY FRT WLDG HS LH CED DOOR ASSY FRT WLDG HS RH CED W/STRIP FRT DOOR OPENING INR RH W/STRIP FRT DOOR OPENING INR LH GLASS TINTED FRT DR WINDOW RH GLASS TINTED FRT DR WINDOW LH SEAL FRT DOOR WINDOW GLASS RH SEAL FRT DOOR WINDOW GLASS LH PATCH MIRROR REMOTE RH PATCH MIRROR REMOTE LH W/STRIP FRT DR WAIST OTR RH W/STRIP FRT DR WAIST OTR LH W/STRIP FRT DR WAIST INR RH W/STRIP FRT DR WAIST INR LH WATER SHIELD FRT DOOR RH WATER SHIELD FRT DOOR LH PAD ASSEMBLY FRT DOOR RH COVER DOOR RELEASE INNER LH COVER DOOR RELEASE INNER RH FLANGED SCREW M4 x 1.59 - 18 HANDLE DOOR PULL RH DOOR PULL HANDLE LH S/T SCREW FRT DOOR LWR TRIM RH FRT DOOR LWR TRIM RH - RED FRT DOOR LWR TRIM RH - BLACK FRT DOOR LWR TRIM RH - BLUE FRT DOOR LWR TRIM RH - SILVER FRT DOOR LWR TRIM RH - GREEN FRT DOOR LWR TRIM LH FRT DOOR LWR TRIM LH - RED FRT DOOR LWR TRIM LH - BLACK FRT DOOR LWR TRIM LH - BLUE FRT DOOR LWR TRIM LH - SILVER FRT DOOR LWR TRIM LH - GREEN PLASTIC W CLIP FASTENER DOOR TRIM HS HINGE ASSEMBLY SIDE DOOR BOLT HEX HEAD M8 x 1.25 - 50 WASHER SPECIAL M8 x 25OD - 3THK SPRING WASHER M8

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 2 8 1 1 1 1 1 1 1 1 1 1 1 1 12 1 4 12 20 20

2608.2

GROUP 2608 - DOOR AND FITTINGS - FRONT FIG. NO.

PART NO.

DESCRIPTION


1703AA0040N 0109BG0260N 0109BG0270N 55060A0040N 0105EG0170N 3108226 0105EG0530N 0112AG0860N 0108EG0020N 0108EG0030N

FLANGE SCREW ST14 PAN PH MIRROR REMOTE ASSEMBLY DOOR RH MIRROR REMOTE ASSEMBLY DOOR LH COMBI SCREW M6 x 1 - 12 PAD ASSEMBLY FRT DOOR LH SCREW HEX HD M8 x 1.25 - 25 SCREW CAP MIRROR PATCH ASSEMBLY FRT DOOR LWR TRIM RH ASSEMBLY FRT DOOR LWR TRIM LH

4 1 1 6 1 4 2 2 1 1

GROUP 2608 - DOOR AND FITTINGS - FRONT

21 22 22 23 24 26 27 28

2608.3

2608.4

GROUP 2608A - DOOR MECHANISM - FRONT FIG. NO.

PART NO.

DESCRIPTION


GROUP 2608A - DOOR MECHANISM - FRONT


2608A.1

1 1 2 3 3 7 9 13 13 14 17 18 19 20 21

0114DG0480N 0114DG0490N 0114DG0520N 0114DG0560N 0114DG0570N 0114DG0540N 0114DG0550N 0114DG0020N 0114DG0030N 57060A0010N 0114DG0250N 0114DG0530N 0103AG0370N 0103AG0250N 55060A0030N

HANDLE ASSEMBLY DOOR INNER RH HANDLE ASSEMBLY DOOR INNER LH X REC BOLT NO 6 x 13 ST AB TYPE LATCH ASSEMBLY FRT DOOR RH HS LHD LATCH ASSEMBLY FRT DOOR LH HS LHD SCREW M6 x 1 - 16 FLT CSK X RECESS CLIP INNER HANDLE RELEASE HANDLE DOOR OUTER ASSEMBLY RH HANDLE DOOR OUTER ASSEMBLY LH FLANGED NUT M6 x 1 STRIKER DOOR LATCH SCREW M8 x 1.25 - 16 FLT CSK X REC CHECK ARM DOOR PIN CHECK ARM COMBI SCREW M6 x 1 - 16

1 1 2 1 1 6 2 1 1 4 2 4 2 2 4

2608A.2

GROUP 2608A - DOOR MECHANISM - FRONT FIG. NO.

PART NO.

DESCRIPTION


0103AG0520N 0111HG0010N 0103AG0540N 0111HG0020N 0111HG0030N 0111CG0080N 0111CG0230N 0114GG0020N

BRACKET SUPPORT ARM REST RH POP RIVET AVDEL 1601 0613 DAMPNER SIDE DOOR REG ELECT FRT DOOR WINDOW RH REG ELECT FRT DOOR WINDOW LH SCREW GROMMET NIFCO 2S31 X REC BOLT NO 12 x 16 ST AB TYPE ACTUATOR SLAVE

1 14 2 1 1 4 4 1

GROUP 2608A - DOOR MECHANISM - FRONT

22 23 24 25 25 26 27 32

2608A.3

2608A.4

GROUP 2609 - DOOR AND FITTINGS - REAR FIG. NO.

PART NO.

DESCRIPTION


GROUP 2609 - DOOR AND FITTINGS - REAR


2609.1

1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 15 16 17 17 17 17 17 17 17 17 17 17 17 17

0103BG0370A 0103BG0360A 0107AG0100N 0107AG0110N 0111CG0140N 0111CG0150N 0111CG0160N 0111CG0170N 0107CG0040N 0107CG0050N 0107CG0060N 0107CG0070N 0107AG0080N 0107AG0090N 0107AG0040N 0107AG0050N 0107BG0010N 0107BG0020N 0103BG0640N 0103BG0650N 0105FG0380N 0105FG0390N 0105HG0010N 0114DG0240N 0105EG0060N 0105EG0430N 0206AD0300N 1703AA0040N 0206AD0070N 0108FG0080N 0108FG0080A 0108FG0080B 0108FG0080C 0108FG0080D 0108FG0080E 0108FG0090N 0108FG0090A 0108FG0090B 0108FG0090C 0108FG0090D 0108FG0090E

DOOR ASSEMBLY RR WLDG HS LH CED DOOR ASSEMBLY RR WLDG HS RH CED W/STRIP RR DOOR OPENING INNER RH W/STRIP RR DOOR OPENING INNER LH GLASS TINTED RR DR WINDOW RH GLASS TINTED RR DR WINDOW LH GLASS TINTED RR DR FIX RH GLASS TINTED RR DR FIX LH SEAL RR DOOR WINDOW GLASS RH SEAL RR DOOR WINDOW GLASS LH SEAL RR DR WINDOW GLASS FIX RH SEAL RR DR WINDOW GLASS FIX LH W/STRIP RR DOOR WAIST OUTER RH W/STRIP RR DOOR WAIST OUTER LH W/STRIP RR DOOR WAIST INNER RH W/STRIP RR DOOR WAIST INNER LH DOG LEG SEAL RR DOOR LH DOG LEG SEAL RR DOOR RH WATER SHIELD REAR DOOR RH WATER SHIELD REAR DOOR LH PAD ASSEMBLY REAR DOOR RH - MS PAD ASSEMBLY REAR DOOR LH - MS COVER DOOR RELEASE INNER LH COVER DOOR RELEASE INNER RH HANDLE DOOR PULL DOOR PULL HANDLE LH FLANGED SCREW M4 x 1.59 - 18 FLANGE SCREW ST14 PAN PH PLASTIC W CLIP REAR DOOR WHEEL ARCH RH REAR DOOR WHEEL ARCH RH - RED REAR DOOR WHEEL ARCH RH - BLACK REAR DOOR WHEEL ARCH RH - BLUE REAR DOOR WHEEL ARCH RH - SILVER REAR DOOR WHEEL ARCH RH - GREEN REAR DOOR WHEEL ARCH LH REAR DOOR WHEEL ARCH LH - RED REAR DOOR WHEEL ARCH LH - BLACK REAR DOOR WHEEL ARCH LH - BLUE REAR DOOR WHEEL ARCH LH - SILVER REAR DOOR WHEEL ARCH LH - GREEN

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 8 1 1 1 1 1 1 1 1 1 1 1 1

2609.2

GROUP 2609 - DOOR AND FITTINGS - REAR FIG. NO.

PART NO.

DESCRIPTION


0105EG0460N 0103AG0310N 2108238 0103AG0620N 6508212 0105DG0140N 3108226

FASTENER DOOR TRIM HS HINGE ASSEMBLY SIDE DOOR BOLT HEX HEAD M8 x 1.25 - 50 WASHER SPECIAL M8 x 25OD - 3THK SPRING WASHER M8 S / T SCREW SCREW HEX HD M8 x 1.25 - 25

1 2 6 10 20 1 4

GROUP 2609 - DOOR AND FITTINGS - REAR

18 19 20 21 22 23 24

2609.3

2609.4

GROUP 2609A - DOOR MECHANISM - REAR FIG. NO.

PART NO.

DESCRIPTION


GROUP 2609A - DOOR MECHANISM - REAR


2609A.1

1 1 2 3 3 7 9 11 12 12 13 14 15 16 16 17 18 19 20 21

0114DG0480N 0114DG0490N 0114DG0520N 0114DG0080N 0114DG0090N 0114DG0540N 0114DG0550N 0103AG0250N 0114DG0020N 0114DG0030N 57060A0010N 0114DG0250N 0114DG0530N 0103AG0520N 0103AG0530N 0111HG0010N 0103AG0370N 55060A0030N 0103AG0540N 0114DG0430N

HANDLE ASSEMBLY DOOR INNER RH HANDLE ASSEMBLY DOOR INNER LH X REC BOLT NO 6 x 13 ST AB TYPE LATCH ASSEMBLY RR DOOR RH HS LATCH ASSEMBLY RR DOOR LH HS SCREW M6 x 1 - 16 FLT CSK X RECESS CLIP INNER HANDLE RELEASE PIN CHECK ARM HANDLE DOOR OUTER ASSEMBLY RH HANDLE DOOR OUTER ASSEMBLY LH FLANGED NUT M6 x 1 STRIKER DOOR LATCH SCREW M8 x 1.25 - 16 FLT CSK X REC BRACKET SUPPORT ARM REST RH BRACKET SUPPORT ARM REST LH POP RIVET AVDEL 1601 0613 CHECK ARM DOOR COMBI SCREW M6 x 1 - 16 DAMPNER SIDE DOOR CABLE HOLDER NIFCO 2T95

1 1 2 1 1 6 2 2 1 1 4 2 4 1 1 14 2 4 2 2

CONTINUE…...

2609A.2

GROUP 2609A - DOOR MECHANISM - REAR FIG. NO.

PART NO.

DESCRIPTION


0111HG0040N 0111HG0050N 0111CG0090N 0101EG1320N 0111CG0520N 0111CG0530N 0111CG0350N 0111CG0040N 55060A0040N 0114GG0020N

REG ELECT RR DOOR WINDOW RH REG ELECT RR DOOR WINDOW LH CLIP GLASS MTG REAR DOOR NUT WELD SQUARE M6 RUN CHANNEL DIV ASSEMBLY RR DR RH RUN CHANNEL DIV ASSEMBLY RR DR LH PAN HD FLANGED X REC M4 x 1 - 6 WINDOW REGULATOR HANDLE RH COMBI SCREW M6 x 1 - 16 ACTUATOR SLAVE

1 1 2 2 1 1 4 1 2 1

GROUP 2609A - DOOR MECHANISM - REAR

22 22 25 26 27 27 28 29 32 33

2609A.3

2609A.4

GROUP 2610 - DOOR AND FITTINGS - BACK FIG. NO.

PART NO.

DESCRIPTION


GROUP 2610 - DOOR AND FITTINGS - BACK


2610.1

1 2 3 4 5 6 6 6 6 6 6 7 11 12 13 14 15

0103CG0140A 0107AG0130N 0107AG0120N 0111EG0010N 0107CG0010N 0108GG0020N 0108GG0020A 0108GG0020B 0108GG0020C 0108GG0020D 0108GG0020E 0206AD0070N 0105JG0110N 0105EG0460N 0105AG0060N 0206AD0300N 0107FG0010N 0108GG0010N

DOOR ASSEMBLY BACK WLDG HS CED W/STRIP BACK DOOR OPENING INNER W/STRIP BACK DOOR OPENING OUTER GLASS TINTED BACH DOOR WINDOW SEAL BACK DOOR WINDOW GLASS BACK DOOR LWR TRIM BACK DOOR LWR TRIM - RED BACK DOOR LWR TRIM - BLACK BACK DOOR LWR TRIM - BLUE BACK DOOR LWR TRIM - SILVER BACK DOOR LWR TRIM - GREEN PLASTIC W CLIP PAD ASSEMBLY BACK DOOR (FF) FASTENER DOOR TRIM HS COVER DR REL INN - TAIL DOOR FLANGED SCREW M4 x 1.59 - 18 WELCHRO BACK DOOR GLASS ASSEMBLY BACK DOOR LWR TRIM

1 1 1 1 1 1 1 1 1 1 1 14 1 1 1 1 8 1

2610.2

GROUP 2610A - DOOR MECHANISM - BACK FIG. NO.

PART NO.

DESCRIPTION


GROUP 2610A - DOOR MECHANISM - BACK


1 2 3 6 12 13 14 15 16 17 18 19 20 21 22 23 24

0114DG0480N 0114DG0520N 0114EG0141N 0114DG0540N 0114DG0020N 57060A0010N 0114DG0250N 0114AG0020N 0114AG0010N 0114DG0530N 0114EG0110N 56060A0020N 0114EG0100N 56060A0040N 0116EG0010N 52060A0020N 0116AG0070N 0116AG0010N

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

0116AG0020N 0116AG0030N 0116AG0040N 1703AA0040N 1703AA0050N 0103CG0570N 0103CG0150N 099105 6110214 7903055007 0103CG0230N 55080A0010N 6112216 068362 0103CG0500N 0103CG0510N 0114GG0020N

HANDLE ASSEMBLY DOOR INNER RH X REC BOLT NO 6 x 13 ST AB TYPE LATCH ASSEMBLY BK. DR. W/O HDL HS SCREW M6 x 1 - 16 FLT CSK X RECESS HANDLE DOOR OUTER ASSEMBLY RH FLANGED NUT M6 x 1 STRIKER DOOR LATCH CYLINDER DOOR LOCK RH CLIP LOCK CYLINDER SCREW M8 x 1.25 - 16 FLT CSK X REC DOVETAIL FEMALE BACK DOOR C0MBI SCREW PHILIPS C / S M6 x 12 DOVETAIL MALE BACK DOOR C/S COMBI SCREW X REC M6 x 1 - 12 WIPER MOTOR BACK DOOR FLANGED SCREW M6 x 1 - 18 NUTSERT ROUND AVDEL M6 KIT ARM & BLADE WIPER BLADE REAR CONSISTS OF: 1 - ARM WIPER BACK DOOR 1 - BLADE WIPER BACK DOOR GROMMET WIPER BACK DOOR FLANGE SCREW ST14 PAN PH PLASTIC FASTENER (NIFCO:3B14) ALLEN BOLT M10 x 1.5 - 50 HINGE ASSEMBLY BACK DOOR SCREW HEX HEAD M10 x 1.5 - 25 WASHER PLAIN M10 SPRING LOCKWASHER M10 CHECK ARM BACK DOOR COMBI SCREW M8 x 1.25 - 25 WASHER PLAIN M12 CIRCLIP THRUST PAD UPPER BACK DOOR THRUST PAD LOWER BACK DOOR ACTUATOR SLAVE

1 1 1 3 1 2 1 1 1 4 1 2 1 2 1 3 3 1

1 2 2 4 2 8 12 12 1 2 1 1 1 1 1

CONTINUE…

2610A.1

2610A.2

GROUP 2610A - DOOR MECHANISM - BACK FIG. NO.

PART NO.

DESCRIPTION


GROUP 2610A - DOOR MECHANISM - BACK

0114EG0130N

2610A.3

0114DG0120N 0114DG0130N 0114DG0140N 0114DG0200N 0114DG0220N 0114DG0340N 0114EG0010N 0114EG0030N 0114EG0040N 0114EG0050N 0114EG0060N 0114EG0100N 0114EG0110N 0114DG0020N 1703AA0040N 1703AA0050N 55080A0010N 56060A0020N 56060A0040N 57060A0010N 6112216 0103CG0500N 0114DG0530N 0114DG0250N 0114DG0540N 0114DG0020N 0114DG0480N 0103CG0510N

KIT DOOR LOCK REPAIR BACK CONSISTS OF: 2 - CLIP ATTACH DOOR LOCK LINK 1 - HOUSING DOOR INNER HANDLE 1 - GASKET SML DR HANDLE OUTER RH 1 - HANDLE DOOR OUTER RH 1 - HANDLE DOOR INNER RH 1 - GASKET BIG DR HANDLE OUTER RH 1 - LATCH ASSEMBLY BACK DOOR HS 1 - CABLE LATCH TO INT HANDLE T/D 1 - LINK OUTER HANDLE BACK DOOR 1 - LINK LOCK CYL BACK DOOR 1 - LATCH BACK DOOR 1 - DOVETAIL MALE BACK DOOR 1 - DOVETAIL FEMALE BACK DOOR 1 - ACTUATOR SLAVE 2 - FLANGE SCREW ST14 PAN PH 2 - PLASTIC FASTENER (NIFCO:3B14) 2 - COMBI SCREW M8 x 1.25 - 25 2 - COMBI SCREW PHILIPS C/S M6 x 12 2 - C/S COMBI SCREW X REC M6 x 1 - 12 2 - FLANGED NUT M6 x 1 1 - WASHER PLAIN M12 1 - THRUST PAD UPPER BACK DOOR 1 - SCREW M8 x 1.25 - 16 FLT CSK X REC 1 - STRIKER DOOR LATCH 3 - SCREW M6 x 1 - 16 FLT CSK X REC 1 - HANDLE DOOR OUTER ASSEMBLY RH 1 - HANDLE ASSEMBLY DOOR INNER RH 1 - THRUST PAD LOWER BACK DOOR

1

2610A.4

GROUP 2610C - PLUGS FIG. NO.

PART NO.

DESCRIPTION


GROUP 2610C - PLUGS

0107FG0330N

2610C.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

0107FG0030N 0107FG0040N 0107FG0050N 0107FG0120N 0107FG0070N 0107FG0090N 0107FG0110N 0107FG0250N 0107FG0260N 0107FG0270N 0107FG0300N 0107FG0290N 0107FG0310N 0107CG0180N 0111HG0010N 0107FG0130N 0107FG0140N 0107FG0230N 0107FG1000N 0107FG0240N

KIT PLUGS & GROMMET CONSISTS OF: HOLE PLUG 1 - DIA 20 HOLE PLUG 1 - DIA 25 HOLE PLUG 2 - 20 x 24 HOLE PLUG 2 - 14 x 16 HOLE PLUG 7 - M10 NUT HOLE PLUG 7 - 7/16" UNF HOLE PLUG 7 - M8 NUT RUBBER PLUG - DIA 13 RUBBER PLUG - DIA 25 RUBBER PLUG - DIA 31 RUBBER PLUG - 25 x 30 RUBBER PLUG - 15 x 20 RUBBER PLUG - 25 x 40 RUBBER BLOCK PLENUM POP RIVET AVDEL 1601 0613 HOLE PLUG A - PANEL DASH HOLE PLUG B - PANEL DASH HOLE PLUG C - PANEL DASH HOLE PLUG SPARE WHEEL RUBBER PLUG - DIA 8

1 1 23 1 2 1 5 15 12 4 2 1 12 1 1 6 1 1 1 1 10

2610C.2

GROUP 2610D - REMOTE FUEL FILLER SYSTEM

FIG. NO.

PART NO.

DESCRIPTION


1 3 4 5 6

0114KG0330N 55060A0040N 0114KG0361N 0114KG0391N 0114KG0401N 0114KG0070A

ASSEMBLY CABLE FUEL LID RELEASE COMBI SCREW M6 x 1 - 12 PLUNGER FUEL LID RELEASE LHD CABLE FUEL LID RELEASE LHD BRACKET FUEL LID RELEASE LHD ASSEMBLY LID FUEL FILLER HS CED

1 3 1 1 1 1

2610D.1

GROUP 2611A - BODY TRIMMING FIG. NO.

PART NO.

DESCRIPTION


GROUP 2611A - BODY TRIMMING


2611A.1

1 2 2 3 4 4 5 5 6 7 7 8 8 9 9 10 11 12 13 14 15 16 17

0105CG0040N 0105GG0060N 0105GG0070N 01050G0040N 0105GG0260N 0105GG0270N 0105GG0220N 0105GG0230N 0105GG0450N 0105GG0300N 0105GG0310N 0105HG0190N 0105HG0180N 0105HG0120N 0105HG0130N 0105CG0080N 0105DG0160N 0105DG0140N 0106CG0070N 0105DG0150N 0105CG0140N 0109AG0020N 0108BG0180N

MOLDING ROOF HEADLINING TRIM A PILLAR UPPER RH TRIM A PILLAR UPPER LH FASTENER INT TRIM UPP PILLAR TRIM B PILLAR UPPER RH TRIM B PILLAR UPPER LH TRIM B PILLAR LOWER RH TRIM B PILLAR LOWER LH FASTENER LWR SIDE TRIM TRIM C PILLAR UPPER RH TRIM C PILLAR UPPER LH TRIM D PILLAR UPPER RH (SF) TRIM D PILLAR UPPER LH (SF) TRIM QTR REAR RH FF TRIM QTR REAR LH FF REAR HEADER PANEL ASSY SUNVISOR SWIVEL VANITY S/T SCREW SCREW GROMMET SUNVISOR ASSY SUNVISOR DRIVER FASTENER H/L INITIAL FIXING MIRROR INTERIOR REAR VIEW PLENUM APPLIQUE

1 1 1 18 1 1 1 1 5 1 1 1 1 1 1 1 1 8 8 1 6 1 1

CONTINUE...

2611A.2

GROUP 2611A - BODY TRIMMING FIG. NO.

PART NO.

DESCRIPTION


GROUP 2611A - BODY TRIMMING


2611A.3

18 19 20 21 21 22 23 24 25 26 26 27 28 29 29 30 30 31 32 32 33 33 34 34 35 36 37 38 39 40 41 42 43 44 45 46 46 47 48

0206AD0300N 0206AD0240N 0206AD0120N 0105GG0100N 0105GG0110N 0105CG0150N 0105GG0020N 0105EG0230N 1703AA0050N 0108FG0260N 0108FG0270N 0206AD0270N 0206AD0250N 0107CG0140N 0107CG0150N 0111DG0120N 0111DG0130N 0107CG0130N 0111DG0080N 0111DG0090N 0111DG0200N 0111DG0210N 0107CG0100N 0107CG0110N 0107CG0080N 0111AA0010N 0107FG0020N 0108CG0060N 0206AD0100N 0108CG0080N 0108CG0070N 0111DG0010N 0107AG0030N 0105CG0090N 0105GG0630N 0111DG0040N 0111DG0050N 0111DG0140N 0105CG0160N

FLANGED SCREW M4 x 1.59 x 18 SCREW GROMMET M4 NIFCO # 0515 METAL PUSH CLIP (RETAINER) TRIM A PILLAR LOWER RH TRIM A PILLAR LOWER LH ST 14 PAN HD PH CRS LG 25 GRAB HANDLE W/T COAT HK SCREW FOR GRAB HANDLE (H/L) PLASTIC FASTENER (NIFCO:3B14) ASSY AIR EXTRACTOR RH ASSY AIR EXTRACTOR LH SCREW & WASHER M4 x 16 HEX HD M4 SCREW GROMMET NIFCO # 1A56 SEAL GLASS QTR WINDOW RH SEAL GLASS QTR WINDOW LH GLASS TINTED RR QTR WIN RH GLASS TINTED RR QTR WIN LH SEAL INTERMEDIATE QTR GLASS GLASS TINTED FRT QTR WIN RH GLASS TINTED FRT QTR WIN LH CHANNEL GLASS QTR WINDOW RH CHANNEL GLASS QTR WINDOW LH WEATHER-STRIP QTR WINDOW RH WEATHER-STRIP QTR WINDOW LH FLIP SEAL WINDSCREEN GLASS GLASS WINDSCREEN CLEAR STOPPER WINDSHIELD GLASS ASSY RAIN HAT RH PUSH PIN ASSY RAIN HAT CENTER ASSY RAIN HAT LH LATCH WINDOW GLASS SEAL PLENUM APPLIQUE DRIVER SIDE PLUG PLUG D PILLAR GRAB ASSY WINDOW RR QTR RH TINTED ASSY WINDOW RR QTR LH TINTED STRIKER WINDOW GLASS PLUG 3RD ROW GRAB HANDLE SF (9S)

7 7 6 1 1 4 5 6 4 1 1 4 4 1 1 1 1 2 1 1 1 1 1 1 1 1 4 1 6 1 1 4 1 2 4 1 1 4 4

2611A.4

GROUP 2612A - PATES AND COVERS

FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7 8 9

0703AA0210N 0703AA0200N 4314306 6106208 6506208 0712AA0010N 0112BG0690N 0112BG0750N 01120G0250N 0112BG0300N

GEAR SHIFT GROMMET FOR NVH GEAR SHIFT COVER FOR NVH PAN HEAD SL. SCREW SELF TAP M6 PLAIN WASHER M6 SPRING LOCKWASHER M6 NIFCO CLIP 2147 BEZEL GEAR GAITER T/M GEAR GAITER T/M SPRING CLIP PN C57951 GEAR GAITER BEZEL T/M ASSEMBLY

1 1 6 6 6 6 1 1 3

1507.1

GROUP 2613A - DRIVER SEAT

FIG. NO.

PART NO.

DESCRIPTION

GROUP 2614A - CO-DRIVER SEAT


FIG. NO.

PART NO.

DESCRIPTION


1 1 1 1 1 2 3 4 5 6 7 8 9 10 2613A.1

0110AG0160N 0110AG0160A 0110AG0160B 0110AG0160C 0110AG0160D 51100A0020N 0110FG0090N 01100G0170N 01100G0220N 01100G0310N 01100G0240N 01100G0250N 01100G0210N 01100G0571N

SEAT ASSY FRONT DRIVER HI LHD SEAT ASSY FRT. DRIVER HI LHD - GREEN SEAT ASSY FRT. DRIVER HI LHD - SILVER SEAT ASSY FRT. DRIVER HI LHD - BLACK SEAT ASSY FRT. DRIVER HI LHD - CREAM FL BOLT & SP WASHER M10 x 1.5 - 65 COMBI BOLT M10 x 1.5 - 55 SEAT RECLINER ASSY RH SEAT SLIDER ASSY RH FRONT SEAT RECLINER KNOB RH RECLINER COVER OUTER RH RECLINER COVER INNER RH HEADREST ASSY SLIDER TRACK COVER RH

1 1 1 1 1 3 1 1 1 1 1 1 1 1


1 1 1 1 1 2 3 4 5 6 7 8 9 10

0110AG0190N 0110AG0190A 0110AG0190B 0110AG0190C 0110AG0190D 51100A0020N 0110FG0090N 01100G0180N 01100G0230N 01100G0320N 01100G0590N 01100G0600N 01100G0210N 01100G0581N

SEAT ASSY FRONT CO DR HI LHD SEAT ASSY FR. CO DR HI LHD - GREEN SEAT ASSY FR. CO DR HI LHD - SILVER SEAT ASSY FR. CO DR HI LHD - BLACK SEAT ASSY FR. CO DR HI LHD - CREAM FL BOLT & SP WASHER M10 x 1.5 - 65 COMBI BOLT M10 x 1.5 - 55 SEAT RECLINER ASSY LH SEAT SLIDER ASSY LH FRONT SEAT RECLINER KNOB LH RECLINER COVER OUTER LH RECLINER COVER INNER LH HEADREST ASSY SLIDER TRACK COVER LH

1 1 1 1 1 3 1 1 1 1 1 1 1 1 2614A.1

GROUP 2615A - MIDDLE PASSENGER SEAT FIG. NO.

PART NO.


DESCRIPTION

GROUP 2615A - MIDDLE PASSENGER SEAT


2615A.1

1 1 1 1 1

0110CG0491N 0110CG0491A 0110CG0491B 0110CG0491C 0110CG0491D

2 2 2 2 2 3 3 3 3 3

0110CG0250N 0110CG0250A 0110CG0250B 0110CG0250C 0110CG0250D 0110CG0220N 0110CG0220A 0110CG0220B 0110CG0220C 0110CG0220D

4 5 6 7 8 9 9 10 10 11 11 12 12

01100G0210N 55080A0050N 0110CG0190N 55080A0020N 0110DG0020N 01100G0170N 01100G0180N 01100G0330N 01100G0340N 01100G0260N 01100G0610N 01100G0270N 01100G0620N

11 11 12 12

01100G0300N 01100G0640N 01100G0290N 01100G0290N

13

01100G0370N

SEAT ASSY INT HI LHD SEAT ASSY INT HI LHD - GREEN SEAT ASSY INT HI LHD - SILVER SEAT ASSY INT HI LHD - BLACK SEAT ASSY INT HI LHD - CREAM (* FOR 9 SEATER) SEAT ASSY INT 1/3 HI LHD SEAT ASSY INT 1/3 HI LHD - GREEN SEAT ASSY INT 1/3 HI LHD - SILVER SEAT ASSY INT 1/3 HI LHD - BLACK SEAT ASSY INT 1/3 HI LHD - CREAM SEAT ASSY INT 2/3 HI LHD SEAT ASSY INT 2/3 HI LHD - GREEN SEAT ASSY INT 2/3 HI LHD - SILVER SEAT ASSY INT 2/3 HI LHD - BLACK SEAT ASSY INT 2/3 HI LHD - CREAM (* FOR 8 SEATER) HEADREST ASSY COMBI SCREW M8 x 1.25 x 30 INT SEAT STRIKER PIN BUSH COMBI SCREW M8 x 1.25 x 21 STRIKER BRACKET FOR LATCH SEAT RECLINER ASSY RH SEAT RECLINER ASSY LH RECLINER CUM LATCH COVER KNOB RECLINER CUM LATCH CVR KNOB LH RECLINER CUM LATCH CVR OTR RH RECLINER CUM LATCH CVR OTR LH RECLINER CUM LATCH CVR INR RH RECLINER CUM LATCH CVR INR LH (* FOR 8 SEATER) 2 POS ADJ LCH CVR LWR OTR RH 2 POS ADJ LCH CVR LWR OTR LH 2 POS ADJ LCH CVR LWR INR RH 2 POS ADJ LCH CVR LWR INR LH (* FOR 9 SEATER) REAR KNOB II ROW SEAT

1 1 1 1 1

*

1 1 1 1 1

* 1

1 1 1 1

*

*

2 4 1 4 4 4 1 1 1 1 1 1 1 1 1 1 1 4

2615A.2

GROUP 2616A - REAR PASSENGER SEAT FIG. NO.

PART NO.


DESCRIPTION

GROUP 2616A - REAR PASSENGER SEAT


2616A.1

1 1 1 1 1 3 4 5 5 6 6 7 7 8 8 9 10 10 11 12 12 13 13 14

0110EG0421N 0110EG0421A 0110EG0421B 0110EG0421C 0110EG0421D 0110EG0190N 55080A0020N 0110FG0020N 0110FG0030N 01100G0190N 01100G0200N 01100G0350N 01100G0360N 01100G0300N 01100G0650N 01100G0210N 01100G0290N 01100G0640N 01100G0370N 0110FG0100N 0110FG0110N 0110EG0200N 0110EG0210N 55080A0080N

15 15 15 15 15 16 17 18

0110EG0431N 0110EG0431A 0110EG0431B 0110EG0431C 0110EG0431D 52100A0050N 0110FG0010N 52100A0030N

SEAT ASSY REAR HI LHD SEAT ASSY REAR HI LHD - GREEN SEAT ASSY REAR HI LHD - SILVER SEAT ASSY REAR HI LHD - BLACK SEAT ASSY REAR HI LHD - CREAM REAR SEAT STRIKER PIN BUSH COMBI SCREW M8 x 1.25 - 21 BRACKET FRONT PIVOT RH BRACKET FRONT PIVOT LH SEAT 2 POSITION ADJUST ASSY RH SEAT 2 POSITION ADJUST ASSY LH ADJUSTER CUM LCH CVR KNOB LH ADJUSTER CUM LCH CVR KNOB RH 2 POS ADJ LCH CVR LWR OTR RH 2 POS ADJ LCH CVR LWR OTR LH HEADREST ASSY 2 POS ADJ LCH CVR LWR INR RH 2 POS ADJ LCH CVR LWR INR LH REAR KNOB II ROW SEAT BRKT RR SUPPORT & LATCH RH BRKT RR SUPPORT & LATCH LH COVER BRKT RR SUPP & LATCH RH COVER BRKT RR SUPP & LATCH LH COMBI SCREW M8 x 1.25 - 21 (* FOR 8 SEATER) ASSY. JUMP SEAT HI LHD ASSY. JUMP SEAT HI LHD - GREEN ASSY. JUMP SEAT HI LHD - SILVER ASSY. JUMP SEAT HI LHD - BLACK ASSY. JUMP SEAT HI LHD - CREAM FL. SCREW M10 x 1.5 - 22 BRACKET FOR SIDE FACING SEAT FL. SCREW M10 x 1.5 - 35 (* FOR 9 SEATER)

1 1 1 1 1

*

2 4 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 10 2 2 2 2 2

*

6 4 4

2616A.2

GROUP 2617 - REAR BUMPER FIG. NO.

PART NO.

DESCRIPTION


GROUP 2617 - REAR BUMPER


2617.1

1 1 1 1 1 1 2 3 4 5 6 7 8 9

0119BG0220N 0119BG0220A 0119BG0210N 0119BG0210A 0119BG0210B 0119BG0210C 0119BG0210D 0119BG0210E 0119BG0080N 0206AD0120N 0206AD0090N 0206AD0290N 52060A0050N 0206AD0100N 57100A0010N 0119BG0070N

REAR BUMPER FACIA ASSEMBLY REAR BUMPER FACIA ASSEMBLY REAR BUMPER FACIA REAR BUMPER FACIA - RED REAR BUMPER FACIA - BLACK REAR BUMPER FACIA - BLUE REAR BUMPER FACIA - SILVER REAR BUMPER FACIA - GREEN REAR BUMPER REINF ASSEMBLY METAL PUSH CLIP (RETAINER) U NUT M6 x 1 (J CLIP M6) FLANGED BOLT M10 x 1.5 - 30 COMBI SCREW M6 x 1 - 28 PUSH PIN FLANGED HEX NUT M10 x 1.5 PLAIN WASHER DIA 46 x 4 THK

1 1 1 1 1 1 1 1 1 2 3 2 3 12 2 4

2617.2

GROUP 2617A - FRONT BUMPER FIG. NO.

PART NO.

DESCRIPTION


GROUP 2617A - FRONT BUMPER


2617A.1

1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 3 4 5 6 7 8 12 12 12 12 13 14 15 15

0119AG0200N 0119AG0200A 0119AG0200B 0119AG0200C 0119AG0200D 0119AG0200E 0119AG0020N 0119AG0020A 0119AG0020B 0119AG0020C 0119AG0020D 0119AG0020E 0119AG0030N 0119AG0030A 0119AG0030B 0119AG0030C 0119AG0030D 0119AG0030E 55060A0010N 0206AD0220N 0206AD0210N 0206AD0130N 0206AD0180N 57100A0010N 0119AG0160A 0119AG0170A 0119AG0160N 0119AG0170N 0206AD0090N 0119AG0150N 0107OG0090N 0107OG0100N

FRT BUMPER FACIA - MIC WITH HOL FRT BUMPER FACIA HS - RED FRT BUMPER FACIA HS - BLACK FRT BUMPER FACIA HS - BLUE FRT BUMPER FACIA HS - TWO TONE SIL FRT BUMPER FACIA HS - GREEN ASSY FRONT BUMPER END CAP RH ASSY FRT. BUMPER END CAP RH - RED ASSY FRT. BUMPER END CAP RH - BLK ASSY FRT. BUMPER END CAP RH - BLUE ASSY FRT. BUMPER END CAP RH - SLR ASSY FRT. BUMPER END CAP RH - GRN ASSY FRONT BUMPER END CAP LH ASSY FRT. BUMPER END CAP LH - RED ASSY FRT. BUMPER END CAP LH - BLK ASSY FRT. BUMPER END CAP LH - BLUE ASSY FRT. BUMPER END CAP LH - SLR ASSY FRT. BUMPER END CAP LH - GRN COMBI SCREW M6 x 1 x 20 J CLIP M4.2 x 1.41 (U SPRING) S.T. SCREW 4.2 x 1.41 - 12 PAN HD PHX STUD M10 PLATE PLATE NUT M10 (STMP RETAINER) FLGD HEX NUT M10 x 1.5 FRT BUMPER BOLT COVER RH RED FRT BUMPER BOLT COVER LH RED FRT BUMPER BOLT COVER RH FRT BUMPER BOLT COVER LH U NUT M6 x 1 (J CLIP M6) REINF ASSY FRT BUMPER SEAL HEAD LAMP RH SEAL HEAD LAMP LH

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12 3 3 2 4 4 1 1 1 1 12 1 1 1

2617A.2

GROUP 2618A - WHEEL ARCH AND MUD FLAP FIG. NO.

PART NO.

DESCRIPTION


GROUP 2618A - WHEEL ARCH AND MUD FLAP


2618A.1

1 1 2 3 4 5 5 6 7 8 8 8 8 8 8 8 8 8 8 8 8 9 10 10 10 10 10 10 10 10 10 10 10 10 11

0108BG0160N 0108BG0170N 0206AD0100N 0206AD0300N 0206AD0240N 0108FG0240N 0108FG0250N 52060A0050N 0206AD0080N 0108BG0080N 0108BG0080A 0108BG0080B 0108BG0080C 0108BG0080D 0108BG0080E 0108BG0090N 0108BG0090A 0108BG0090B 0108BG0090C 0108BG0090D 0108BG0090E 0206AD0070N 0108FG0120N 0108FG0120A 0108FG0120B 0108FG0120C 0108FG0120D 0108FG0120E 0108FG0130N 0108FG0130A 0108FG0130B 0108FG0130C 0108FG0130D 0108FG0130E 0206AD0100N 0108FG0100N 0108FG0110N 0206AD0300N

FRONT STYLED MUD FLAP RH FRONT STYLED MUD FLAP LH PUSH PIN FLANGED SCREW M4 x 1.59 x 18 SCREW GROMMET M4 - NIFCO # 0515 REAR STYLED MUD FLAP RH REAR STYLED MUD FLAP LH COMBI SCREW M6 x 1 x 28 GROMMET M6 NIFCO # 2M13 WHEEL ARCH FRT TRIM RH WHEEL ARCH FRT TRIM RH - RED WHEEL ARCH FRT TRIM RH - BLACK WHEEL ARCH FRT TRIM RH - BLUE WHEEL ARCH FRT TRIM RH - SILVER WHEEL ARCH FRT TRIM RH - GREEN WHEEL ARCH FRT TRIM LH WHEEL ARCH FRT TRIM LH - RED WHEEL ARCH FRT TRIM LH - BLACK WHEEL ARCH FRT TRIM LH - BLUE WHEEL ARCH FRT TRIM LH - SILVER WHEEL ARCH FRT TRIM LH - GREEN PLASTIC W CLIP REAR QTR WHEEL ARCH RH REAR QTR WHEEL ARCH RH - RED REAR QTR WHEEL ARCH RH - BLACK REAR QTR WHEEL ARCH RH - BLUE REAR QTR WHEEL ARCH RH - SILVER REAR QTR WHEEL ARCH RH - GREEN REAR QTR WHEEL ARCH LH REAR QTR WHEEL ARCH LH -RED REAR QTR WHEEL ARCH LH - BLACK REAR QTR WHEEL ARCH LH - BLUE REAR QTR WHEEL ARCH LH - SILVER REAR QTR WHEEL ARCH LH - GREEN PUSH PIN ASSY REAR QTR WHEEL ARCH RH ASSY REAR QTR WHEEL ARCH LH FLANGED SCREW M4 x 1.59 x 18

1 1 2 4 4 1 1 6 4 1 1 1 1 1 1 1 1 1 1 1 1 12 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 6

2618A.2

GROUP 2618B - ORNAMENTS

FIG No. 6 & 7 ARE NOT ASSOCIATED

FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 8 9 10 11

01080G0610N 01080G0620N 01080G0650N 01080G0660N 01080G0600N 01080G0670N 01080G0700N 0108DG0131N 0108DG0121N

BADGE SCORPIO BIG BADGE SCORPIO SMALL BADGE 2.6 BADGE DX BADGE TURBO BADGE 4WD BADGE GLX SKI RACK ASSEMBLY LH SKI RACK ASSEMBLY RH

1 2 1 1 1 1 1 1 1

2618B.1

GROUP 2618C - SPLASH SHIELDS FIG. NO.

PART NO.

DESCRIPTION


0206AD0040N 0206AD0050N 52060A0050N 0206AD0080N 0206AD0100N 0101HG0020N 0101HG0030N 0101HG0100N 0101HG0060N 0101HG0080N

SPLASH SHIELD FRONT - RH SPLASH SHIELD FRONT - LH COMBI SCREW M6 x 1 x 28 GROMMET M6 NIFCO # 2 M13 PUSH PIN ASSY SPLASH SHIELD RR W/H RH ASSY SPLASH SHIELD RR W/H LH RR WHEEL RUBBER APRON RR WHEEL SPLASH SHIELD FRT RH RR WHEEL SPLASH SHIELD FRT LH

1 1 8 10 30 1 1 2 1 1

GROUP 2618C - SPLASH SHIELDS

1 1 2 3 4 5 5 6 7 7

2618C.1

2618C.2

GROUP 2619 - TOOLS

GROUP 2619 - TOOLS FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7 8 9 10 11 12

19000A1030N 19000A1040N 0002BA0030N 0002BA0040N 094815 0002BA0050N 19000A1050N 0002BA0060N 0002BA0020N 19000A0890N 19000A0900N 55080A0040N 0002BA0010N 0002BA0030N 0002BA0040N 094815 0002BA0050N 0002BA0060N 0002BA0020N

2619.1

ASSEMBLY JACK - MOONLIGHT MAIN OPERATING LEVER DOE SPANNER 8 x 10 DOE SPANNER 12 x 13 SLIP JOINT PLIER SCREW DRIVER JACK HANDLE SPECIAL DRAIN PLUG KEY PVC BAG TOOL KIT JACK MOUNTING BRACKET ASSEMBLY JACK MNTG BRACKET FLGD BOLT M8 x 1.25 x 15 TOOL KIT CONSISTS OF: 1 - DOE SPANNER 8 x 10 1 - DOE SPANNER 12 x 13 1 - SLIP JOINT PLIER 1 - SCREW DRIVER 1 - SPECIAL DRAIN PLUG KEY 1 - PVC BAG TOOL KIT

1 1 1 1 1 1 1 1 1 1 1 1 1

2619.2

GROUP 2620A - FLOOR TRIMMING

FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4

0105AG0080N 0105AG0160N 0105AG0710N 0105AG0700N

3 4

0105AG0220N 0105AG0190N

5 6 6 7 8 9 10 11

0105AG0450N 0105AG0300N 0105EG0450N 0105AG0350N 0105AG0630N 0105AG0320N 0105AG0430N 0105AG0480N

CARPET FRT FLOOR - HS CARPET BACK FLOOR - HS CARPEL WHEEL HSG REAR FF LH CARPET WHEEL HSG REAR FF RH * (* FOR 8 SEATER) CARPEL WHEEL HSG REAR SF LH CARPET WHEEL HSG REAR SF RH * (* FOR 9 SEATER) SCREW GROMMET M5 NIFCO #47D6 SCF SCUFF PLATE FRT DOOR SCUFF PLATE FRT DOOR LH FASTENER FOR SCUFF PLATE 12 x 40 SCREW GROMMET FRT/ RR DOOR SCUFF PLATE REAR DOOR SCUFF PLATE BACK DOOR S/T SCREW BACK DR SCF PLATE 12 x 24

1 1 1 1 1 1 1 1 1 10 10 2 1 4 2620A.1

GROUP 2621A - SEAT BELT DRIVER & CO-DRIVER

FIG. NO.

PART NO.

DESCRIPTION


GROUP 2621C - SEAT BELT MIDDLE

FIG. NO.

PART NO.

DESCRIPTION


1 2 3

2621A.1

0120AG0090N 0120AG0100N 0120AG0070N

FRONT SEAT BELT WELR HIGH RH FRONT SEAT BELT WELR HIGH LH PUSH RIVET 4A41

1 1 4


1 2 3

0120AG0471N 0120AG0481N 0120AG0180N

MIDDLE ROW SEAT BELT RH LHD MIDDLE ROW SEAT BELT LH LHD MIDDLE ROW CENTER LAP BELT

1 1 1

2621C.1

GROUP 2621D - SEAT BELT REAR

FIG. NO.

PART NO.

DESCRIPTION


1 2 3

0120AG0190N 0120AG0200N 0120AG0210N

THIRD ROW SEAT BELT RH THIRD ROW SEAT BELT LH THIRD ROW CENTER LAP BELT

1 1 1

2621D.1

GROUP 2701A - HVAC FIG. NO.

PART NO.

DESCRIPTION


GROUP 2701A - HVAC


1 2 3 4 5 6 7 8 9 10 11 12 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

1203CA0150N 12040A0050N 12040A0060N 12000A0050N 12000A0140N 1202CA0010N 1202CA0020N 1203DA0050N 1203CA0711N 1203CA0100N 1203CA0060N 1203CA0070N 1203CA0140N 1203CA0130N 1203CA0670N 1203CA0640N 12040A0080N 12040A0090N 1201AA0051N 1201AA0061N 12000A0070N 12040A0121N 1201BA0041N 1201BA0031N 1201BA0051N 1201BA0061N 12040A0070N 1202AA0020N 1203CA0680N

MAIN HOUSING HVAC BOTTOM FLAP REAR CONSOLE ASSEMBLY FLAP FOOT ASSEMBLY NUT M8 ASSEMBLY DRAIN HOSE FOOT DUCT - LH FOOT DUCT - RH CONNECTOR CENTER CONSOLE EVAPORATOR - LHD THERMOSTATIC EXPANSION VALVE HEATER WATER VALVE MAIN HOUSING HVAC MIDDLE MAIN HOUSING HVAC TOP FRAME SEALING TOP HOUSING MAIN HOUSING COVER FLAP DEFROST ASSEMBLY FLAP FACE ASSEMBLY FRESH RECIRC HOUSING LHD FRAME SEALING FRESH RECIRC LHD BOLT M6 FRESH RECIRC FLAP FRESH RECIRC ASSEMBLY LHD BLOWER HOUSING UPPER BLOWER HOUSING LOWER BLOWER WHEEL DIA 146 BLOWER MOTOR LHD FLAP HEATER ASSEMBLY BLOWER RESISTOR BRACKET DEFROST/REAR MTG SIDE

1 1 1 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 1 1 1

CONTINUE…..

2701A.1

2701A.2


PART NO.

DESCRIPTION


GROUP 2701A - HVAC


2701A.3

34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

1203FA0010N 1203GA0060N 1203GA0070N 1203GA0190N 1203GA0200N 1203GA0210N 1203HA0151N 1203GA0291N 1203GA0230N 1203HA0120N 12000A0250N 12000A0260N 1203GA0010N 1203GA0301N 1203GA0030N 1203GA0250N

ROTARY BLOWER SWITCH ROTARY TEMP CONTROL SWITCH ROTARY MODE CONTROL SWITCH FRONT PLATE CONTROL PANEL KNOB SHIFTER SPRING KNOB SHIFTER PRISM LHD CONTROL PANEL BASE PLATE LHD CAM HEATER LAMP ASSY SCREW M4 CONTROL PANEL WASHER M4 CONTROL PANEL BOWDEN CABLE - TEMP CONTROL BOWDEN CABLE AIR RECIRC LHD BOWDEN CABLE - AIR DISTRIBUTION CAM FRESH RECIRC

1 1 1 1 1 1 1 1 1 1 2 2 1 1 3 1

CONTINUE...

2701A.4


PART NO.

DESCRIPTION


GROUP 2701A - HVAC


2701A.5

50 51 52 53 54 56 57 59 61 62 63 64 65 66 68 69 70 71 72 73 74 75 76 77 79 80 82 83 84 85

1203BA0030N 1203BA0480N 1203BA0860N 1203BA0490N 1203BA0500N 1203BA0911N 1203EA0791N 1203EA0710N 1203BA0040N 1203BA0020N 1203EA0650N 1203EA0760N 1203EA0660N 1203CA0090N 1203GA0240N 1203EA0310N 55060A0020N 5106206 6106208 1203CA0630N 1203JA0041N G120392 12000A0300N 12000A0310N 6506208 1203CA0050N 55060A0010N 57060A0010N 1203EA0541N 1203HA0141N 1201BA0021N 1203CA0701N

CONDENSER ASSY SEAL CONDENSER LH ASSY SEAL CONDENSER RH CD ASSY SEAL CONDENSER TOP ASSY SEAL CONDENSER BOTTOM R/D UNIT CD PIPE ASSY CONDENSR. TO R/D UNIT-CD PIPE ASSY R/D OUTLET - CD CONDENSER FAN SHROUD CONDENSER FAN SUCTION HOSE ASSEMBLY - CD PIPE ASSY R/D TO EVAPORAT. - CD LHD DISCHARGE HOSE ASSEMBLY - CD GROMMET - HEATER CONNECTIONS CAM AIR DISTRIBUTION ASSY CLAMP PH HD COMBI SCREW M6 x 1 - 25 NUT M6 x 1 PLAIN WASHER M6 BRKT FOOT LEVER MTG SIDE ELECTRICAL CABLE HARNESS - LHD PLAIN WASHER 1/4" SCREW M6 x 40 TXV CAP SCREW M6 x 50 TXV CAP SPRING LOCKWASHER M6 ANTI FREEZE SWITCH COMBI SCREW M6 x 1 - 20 FLANGED NUT M6 x 1 SUCTION HOSE CLIP TRINARY PRESSRE SWITCH CLIMATE BOX ASSEMBLY - LHD BLOWER ASSEMBLY - LHD

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 2 1 4 1 6 2 1 1 1 1

2701A.6

Mahindra Cat Scorpio

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