Mahindra Scorpio Parts Manual PIK UP 2.5 CRDe

3 0 0 2 r e b m e t p e S : d e h s i l b u P

Created By: Publication Cell, Launch Planning Technical, A.S.Kandivali

GENERAL INFORMATION THIS PARTS CATALOGUE COVERS SERVICEABLE COMPONENTS COMPONENTS OF SCORPIO PIKUP / MAHINDRA PIKUP' VEHICLES FITTED WITH 'NEF CRDe EIV CHAIN DRIVE DIESEL ENGINE' FOR CONVENIENCE, CONVENIENCE, THIS PARTS CATALOGUE CATALOGUE HAS BEEN SUB - DIVIDED DIVIDED INTO SUB - SECTIONS CALLED GROUP. GROUP. GROUPS LIST REPLACEMENT PARTS FOR FOR PARTICULAR AREAS OF THE VEHICLE. EXPLODED VIEWS ARE ILLUSTRATED GROUPWISE FOR IDENTIFICATION OF PARTS AND THESE ARE FOLLOWED BY PART NUMBERS AND DESCRIPTIONS.

PARTS CATALOGUE MODEL

BEFORE ORDERING REPLACEMENT PARTS, PLEASE IDENTIFY THE VEHICLE BY MODEL, VEHICLE SERIAL NUMBER AND ENGINE NUMBER. THE VEHICLE SERIAL NUMBER IS THE LEGAL IDENTITY OF YOUR VEHICLE. THE VEHICLE SERIAL NUMBER AND ENGINE SERIAL NUMBER ARE LOCATED ON THE MANUFACTURER'S MANUFACTURER'S PLATE NEAR THE BONNET RELEASE LEVER. IT IS ALSO PRINTED ON THE ENGINE TIMING COVER PLATE.

Mahindra Goa Pikup NEF CRDe 2.5 Euro IV LHD 2WD/4WD THE VEHICLE CHASSIS NUMBER IS STAMPED ON THE RIGHT SIDE CHASSIS 'SIDE MEMBER' BELOW THE FRONT FENDER.

ISSUED : JUNE 2007 : VERSION 2 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

MAHINDRA & MAHINDRA LTD. MUMBAI - INDIA

ADDITIONAL PART NUMBERS NUMBERS GIVEN IN THE BRACKETS BRACKETS ARE OPTIONAL ONCE IT IS ADVISABLE TO MENTION THE OPTIONAL PART NUMBER ALSO WHILE ORDERING THE SPARES. WHEREVER KIT IS APPLICABLE PLEASE ORDER AS A KIT ONLY. INDIVIDUAL ITEMS WILL NOT BE SUPPLIED FROM THE KIT LIST. ITEMS MARKED 'NS' ARE NOT SEPARATELY SERVICEABLE. THE ASSEMBLIES ASSEMBLIES AND SUB ASSEMBLIES ASSEMBLIES ARE SHOWN SHOWN EXPLODED EXPLODED VIEW VIEW FOR EASE OF UNDERSTANDING UNDERSTANDING ONLY. THEREFORE ALL THE PARTS SHOWN IN THE EXPLODED VIEW ARE NOT ESSENTIALLY SERVICEABLE.

INDEX SHEET S. NO.

GROUP

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

GENINFO INDEX M11A01 M11A02 M11A03 M11B01 M11B02 M11B03 M11B04 M11B06 M11B07 M11B09 M11B10 M11B11 M11B12 M11B13 M11B14 M11B15 M11B16 M11B19 M11B20 M11B21 M11B22 M11B23 M11B25 M11B26 M11C01 M11C02 M11C04 M11C05 M11C06 M11C07 M11C08 M11C09 M11C10 M11C11 M11C12 M11D01 M11D02 M11D04 M11E01A M11 M11E01B E01B M11E02A M11 M11E02B E02B M11F02 M25A01A M25B01

DESCRIPTION GENERAL INFORMATION INDEX - GROUP WISE ENGINE ASSEMBLY ENGINE INFORMATION ENGINE NVH CYLINDER BLOCK CYLINDER HEAD CRANKSHAFT CRANKSHAFT BEARING CONNECTING ROD CONNECTING ROD BEARING OIL SUMP CHAIN ASSEMBLY FRONT CASE ROCKER COVER BREATHER CYLINDER HEAD GASKET PISTON FLYWHEEL CAMSHAFT IDLER GEAR VALVE GEAR TRAIN INLET MANIFOLD EXHAUST MANIFOLD OIL FILLER & OIL LEVEL GAUGE AC COMPRESSOR OIL PUMP AND GEAR TRAIN OIL FILTER OIL STRAINER AND PIPE WATER PUMP WATER HOSE AND PIPE THERMOSTAT FAN AND PULLEY DRIVE BELT WATER PUMP GAUGE UNIT OIL PRESSURE SWITCH OIL LINES FUEL INJECTION PUMP FUEL INJECTION PIPE FUEL INJECTION NOZZLE ALTERNATOR SERVIC RVICE EABLE ABLE COM COMPONE PONENT NTS S OF ALTE ALTERN RNA ATOR TOR STARTER MOTOR SERVIC RVICE EABLE ABLE COM COMPONE PONENT NTS S START TARTE ER MOTO MOTOR R EMISSION CONTROL SYSTEM ENGINE MOUNTING OIL COOLER

PAGE NO. 2 3

M11A01.1 M11A02.1 M11A03.1 M11B01.1 M11B02.1 M11B03.1 M11B04.1 M11B06.1 M11B07.1 M11B09.1 M11B10.1 M11B11.1 M11B12.1 M11B13.1 M11B14.1 M11B15.1 M11B16.1 M11B19.1 M11B20.1 M11B21.1 M11B22.1 M11B23.1 M11B25.1 M11B26.1 M11C01.1 M11C02.1 M11C04.1 M11C05.1 M11C06.1 M11C07.1 M11C08.1 M11C09.1 M11C10.1 M11C11.1 M11C12.1 M11D01.1 M11D02.1 M11D04.1 M11E01A.1 M11E01B.1 M11E02A.1 M11E02B.1 M11F02.1 M25A01A.1 M25B01.1

GROUP M11A01 - ENGINE ASSEMBLY

FIG. NO.

PART NO.

DESCRIPTION

GROUP M11A02 - ENGINE INFORMATION

QUANTITY PER VEHICLE ALL

0301BC0940N 0301BC1050N 0301BC1060N

M11A01 1

ENGINE ASSEMBLY SZ CRDE EI SHORT ENGINE ASSY CRDE 2.49W EIV HALF SHORT ENGINE ASSEMBLY CRDE 2.49 W EIV

TCE2

TCE3

FIG. NO.

PART NO.

DESCRIPTION

TCE4


1 1

0022563 1 1

0085337 0024348

2 3 4

9420000092 9420000093 0022678

5 2 3

0024352 9420000092 9420000093 03110C0020N

KIT SUNDRY PART - MAJOR OVERHAUL CONSISTS OF: 1 - LOCKTITE 574 SEALANT (20ml) 1 - LIQUID GASKET SEALANT PIDILITE 181 (OPTIONAL) 1 - HYDRAULIC SEALANT 10 ML 1 - THREAD SEALANT / LOCKTITE 1 ML 1 - MAHINDRA MAXIMILE 10K GENUINE OIL 1 - SEALANT SELASTIC 1080RTV 10 ML HYDRAULIC SEALANT 10 ml THREAD SEALANT / LOCKTITE 1 ML MOLYKOTE GRADE 1000G

SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007

TCE2

TCE3

TCE4

1 NS NS

NS NS 1 2 2ml

M11A02 1

GROUP M11A03 - ENGINE NVH

GROUP M11A03 - ENGINE NVH FIG. NO.

PART NO.

DESCRIPTION


1 2 3

M11A03.1

0316AC0120N 0316AC0080N 55060A0030N

ASSEMBLY TOP NVH BARRIER RUBBER DAMPER CRDe COMBI SCREW M6 x 1 - 16


TCE2

TCE3

TCE4

1 4 4

M11A03.2

GROUP M11B01 - CYLINDER BLOCK

GROUP M11B01 - CYLINDER BLOCK FIG. NO.

PART NO.

DESCRIPTION


1

0302AC0620N

ASSEMBLY CRANKCASE

2

0022605

MAIN BEARING CAP BOLT M14 x 106

3

0023906

EXPANSION PLUG DIA 36 - DIN 470

4

0022583

PLUG EXPANSION DIA 40

3

5

0022610

EXPANSION PLUG 56 DIN 470

1

6

0022611

EXPANSION PLUG 30 DIN 470

5

7

0303EC0260N

TAPER THREADED ADAPTOR M14

1

8

0023653

'O' RING LINER VITON

9

0022612

LOCATING SLEEVE DIA 18 x 27

2

10

0022614

LOCATING SLEEVE DIA 14 x 11.5

2

11

0051492

PIN DOWEL

4

12

0303EG0310N

TAPER PLUG M16 PRECOATED

3

13

03030C0120N

ADAPTER OIL PRESSURE SWITCH

1

14

7903067028

SPRING PIN 20 x 20 N/S

2

15

0311DC0110N

REAR OIL SEAL RETAINER

1

16

0311DC0251N

OIL SEAL CRANKSHAFT REAR

1

17

0024502

FLANGE HEX BOLT M8 x 1.25 - 25

8

18

03110C0030N

TUBE 'O' RING CRANKCASE

1

19

0303FC0040N

ASSY OIL SPRAY JET CHAIN COOLING

20

52060A0010N

FLANGE BOLT M6 x 1 - 30

21

03030C0010N

ASSEMBLY OIL SPRAY JET

4

22

9420000232

WATER DRAIN PLUG

1

23

7903062026

COPPER WASHER

1

24

03130C0020N

NIPPLE T/C OIL RETURN

1

25

0067147

COPPER WASHER 16mm

1

26

03020C0130N

CLAMP CRANKCASE

3

TCE2

TCE3

TCE4

1 10 3

OIL INLET VACUUM PUMP

27

7903009053 0310AC0130N

8

1 10

SCREW M8 x 1.25 - 25

6

KIT CAM SHAFT BUSH

1

CONSISTS OF: 0022643

1 - BUSH CAMSHAFT FRONT KOEL

NS

0022838

4 - BUSH CAMSHAFT 15mm KOEL

NS

0310AK0010N

KIT EXPANSION PLUGS TC

1

CONSISTS OF:

M11B01 1

0022610

1 - EXPANSION PLUG 56 DIN 470

0022611

7 - EXPANSION PLUG 30 DIN 470

0023506

8 - EXPANSION PLUG 25 CYL HEAD

0023542

2 - EXPANSION PLUG 16 GEAR TRAIN

0023906

3 - EXPANSION PLUG DIA 36 - DIN 470


M11B01 2

GROUP M11B02 - CYLINDER HEAD

FIG. NO.

PART NO.

DESCRIPTION

GROUP M11B03 - CRANKSHAFT


1

2 3 4 5 6 7 8 9 10 11

0302BC0090N 0302BC0070N 0023503 0023504 0023505 0023506 0022611 0302AB0390N 1801DA0290N 0023546 0023550 0024501 0023564

M11B02 1

ASSEMBLY CYLINDER HEAD CONSISTS OF: 1 - CYLINDER HEAD 4 - VALVE SEAT RING INTAKE 4 - VALVE SEAT EXHAUST 8 - VALVE GUIDE 8 - EXPANSION PLUG 25 CYL HEAD 7 - EXPANSION PLUG 30 DIN 470 1 - PLUG M10 x 1 DIN 906 PRECOATE GLOW PLUG RELAY 70A CRDE CYLINDER HEAD BOLT ENGINE LIFTING BRACKET - REAR FLANGE HEX BOLT M8 x 1.25 - 15 ENGINE LIFTING BRACKET - FRONT

TCE2

TCE3

FIG. NO.

NS NS 1 10 1 2 1

DESCRIPTION


1 NS

PART NO.

TCE4

0312AC0380N 1 3 9 2 4 5 6 7 8

0312AC0200N 0023106 0023103 7903070008 0023127 0312AC0020N 03060C0020N 0306HC0060N 0306HC0020N

ASSEMBLY CRANKSHAFT CONSIST OF: 1 - CRANKSHAFT 1 - GEAR OIL PUMP DRV CRANKSHAFT 1 - DOWEL PIN 10M 6 x 20 - DIN 7 KEY CRANKSHAFT BALL BEARING - CRANKSHAFT SPROCKET CRANKSHAFT (TCI) DAMPER (TCI) BOLT DAMPER MOUNTING M16 x 1.5 SPACER CRANKSHAFT BOLT


TCE2

TCE3

TCE4

1 NS

2 1 1 1 1 1

M11B03 1

GROUP M11B04 - CRANKSHAFT BEARING

GROUP M11B04 - CRANKSHAFT BEARING FIG. NO NO.

PART NO NO.

DESCRIPTION


00 0 022561

M11B04 1

1 1 2 2

0022655 0022656 0022642 0022645 00 0022560

1 1

0022655 0022656 00 0024403

1 1

0022739 0022749 00 0024404

1 1

0022740 0022737 00 0024405

1 1

0022741 0022738 00 0022562

2 2

0022642 0022645 00 0024409

2 2

0022746 0022745

KIT MAIN BEARING SET CONSISTS OF: 5 - MAIN BEARING SHELL LOWER 5 - MAIN BEARING SHELL UPPER 2 - WASHER TH MAIN BEARING LOWER 2 - WASHER TH MAIN BEARING UPPER KIT MAIN BEARING SET STD CONSISTS OF: 5 - MAIN BEARING SHELL LOWER (TC) 5 - MAIN BEARING SHELL UPPER (TC) KIT MAIN BEARING SET 0.25 U/S CONSISTS OF: 5 - MAIN BEARING SHELL LOWER 5 - MAIN BEARING SHELL UPPER KIT MAIN BEARING SET 0.50 U/S CONSISTS OF: 5 - MAIN BEARING SHELL LOWER 5 - MAIN BEARING SHELL UPPER KIT MAIN BEARING SET 0.75 U/S CONSISTS OF: 5 - MAIN BEARING SHELL LOWER 5 - MAIN BEARING SHELL UPPER KIT THRUST WASHER SET STD CONSISTS OF: 2 - WASHER TH MAIN BEARING LOWER 2 - WASHER TH MAIN BEARING UPPER KIT THRUST WASHER SET 0.2 O/S CONSISTS OF: 2 - WASHER TH MAIN BEARING LOWER 2 - WASHER TH MAIN BEARING UPPER


TCE2

TCE3

TCE4

1 NS NS NS NS 1 NS NS 1 NS NS 1 NS NS 1 NS NS 1 NS NS 1 NS NS

M11B04 2

GROUP M11B06 - CONNECTING ROD

FIG. NO.

PART NO.

DESCRIPTION

GROUP M11B07 - CONNECTING ROD BEARING


1 2 3

0312BC0040N 0022734 0023129 0312BC0400N 0022834 0312BC0040N

ASSEMBLY CONNECTING ROD (TC) BUSH SMALL END CONNECTING ROD BOLT CONNECTING ROD KIT CONNECTING ROD ASSEMBLY (TC) CONSISTS OF: 8 - BEARING CONNECTING ROD (KOEL) 4 - ASSEMBLY CONNECTING ROD

4 4 8 1

TCE2

TCE3

FIG. NO.

PART NO.


1

0312BC0150N

1

0022834 0024410

1

0022742 0024411

1

0022743 0024412

NS

0022744

M11B06 1

DESCRIPTION

TCE4

KIT CONNECTING ROD BEARING STD CONSISTS OF: 8 - BEARING CONNECTING ROD (KOEL) KIT CONNECTING ROD BEARING 0.25 U/S CONSISTS OF: 8 - BEARING CONNECTING ROD KIT CONNECTING ROD BEARING 0.50 U/S CONSISTS OF: 8 - BEARING CONNECTING ROD KIT CONNECTING ROD BEARING 0.75 U/S CONSISTS OF: 8 - BEARING CONNECTING ROD


TCE2

TCE3

TCE4

1

1 NS 1 NS 1 NS

M11B07 1

GROUP M11B09 - OIL SUMP

FIG. NO.

PART NO.

DESCRIPTION

GROUP M11B10 - CHAIN ASSEMBLY


1 2 3 4 5 6 7 8

M11B09 1

0303CC0250N 03110C0060N 0024626 0024501 0023232 0024502 0303CC0060N 7903062003

ASSEMBLY OIL SUMP GASKET OIL SUMP FLANGE BOLT M8 x 1.25 - 20 BOLT FLANGED M8 x 1.25 - 15 CLIP WIRE BOLT FLANGED M8 x 1.25 - 25 MAGNETIC PLUG DRAIN SEAL 16

1 1 16 6 2 2 1 1

TCE2

TCE3

FIG. NO.

PART NO.

DESCRIPTION

TCE4


1 2 3 4 5 6

0310AC0170N 03010C0080N 0310EC0170N 03010C0100N 03010C0090N 0024518

CHAIN ASSEMBLY - IMPORTED GUIDE CAM / FIP BOLT M6 x 1.00 - 30 GUIDE FIP - IDLER CHAIN TENSIONER FLANGE BOLT M6 x 1.25 - 25


TCE2

TCE3

TCE4

1 1 4 1 1 2

M11B10 1

GROUP M11B11 - FRONT CASE

FIG. NO.

PART NO.

DESCRIPTION

GROUP M11B12 - ROCKER COVER


1

0311DC0350N

10 2 3 4 5 6 11 7 8 9 12 13

0311DC0280N 0023195 51060A0100N 0311DC0070N 0311DC0300N 0024518 7903057013 0023194 0131BC0090N 0024506 0024628 0305CC0011N SF 0202017

M11B11 1

FRONT COVER ASSEMBLY CONSIST OF: 1 - FRONT COVER 1 - OIL SEAL - FRONT COVER (TCI) FLANGE BOLT M6 x 1 - 45 'O' RING INJECTION PUMP COVER INJECTION PUMP COVER NYLON 66 FLANGE BOLT M6 x 1 - 25 ELASTIC WASHER M6 'O' RING 28mm ID - FRONT COVER BRACKET INTERCOOLER FRONT COVER FLANGE BOLT M8 x 1.25 - 55 BOLT FLANGED M8 x 1.25 - 50 PHASE SENSOR FLANGED BOLT M6 x 1.0 - 16

TCE2

TCE3

FIG. NO.

PART NO.

DESCRIPTION

TCE4


1

1

0311DC0360N

NS 1 2 1 1 5 6 1 1 2 8 1 1

2 3 4

0311AC0020N 0311DC0120N 0303BC0450N

5 6 7 8 9

0303BC0140N 0022730 7903009042 0024501 0023232

KIT ROCKER COVER CONSISTS OF: 1 - ROCKER COVER 1 - GASKET ROCKER COVER KIT OIL FILLER CAP CONSISTS OF: 1 - OIL FILLER CAP 1 - 'O' RING OIL FILLER CAP ALLEN SCREW M8 x 30 BOLT FLANGED M8 x 1.25 - 15 CLIP WIRE


TCE2

TCE3

TCE4

1 NS 1 NS 9 2 3

M11B12 1

GROUP M11B13 - BREATHER

GROUP M11B13 - BREATHER FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5

M11B13 1

0314EC0060N 0314BC0060N SF0705003 SF0705020 0024615

OIL SEPARATOR ASSEMBLY BALANCER HOSE CLAMP SPRING BAND 23 x 12 x 1.2 CLAMP SPRING BAND 28 x 12 x 1.7 FLANGE HEX BOLT M6 x 1.0 - 12


TCE2

TCE3

TCE4

1 1 1 1 4

M11B13 2

GROUP M11B14 - CYLINDER HEAD GASKET

FIG. NO.

PART NO.

DESCRIPTION


1

0022596

GASKET CYLINDER HEAD


TCE2

TCE3

TCE4

1

M11B14.1

GROUP M11B15 - PISTON

GROUP M11B15 - PISTON FIG. NO.

PART NO.

DESCRIPTION


0312BC0210N 1 2 3 4 4 4 4

0312BC0181N 0023139 0022815 0312BC0020N 0312BC0030N 0312BC0101N 0022835 0022646 0023653 0312BC0220N

1 2 3

4 4 4

0312BC0181N 0023139 0022815 0022551 0312BC0020N 0312BC0030N 0022835 0311DC0270N 0022596 0022672 0022673 0022756 0311DC0120N 0023804 0023821 0023825 0024018 0024019 0024020 0024028 0024040 0024111 0024128 0024556 0091061

M11B15 1

KIT PISTON LINER (JACKET KIT) NEF CRDe CONSISTS OF: 4 - PISTON (TC) 4 - PISTON PIN STD (TC) 8 - CIRCLIP PISTON PIN (TC) 4 - RING PISTON 2nd COMPRESSION 4 - RING PISTON OIL SCRAPPER 4 - TOP COMPRESSION RING CKS 4 - RING PISTON TOP COMPRESSION (OPTIONAL) 4 - CYLINDER LINERS 8 - 'O' RING LINER VITON KIT PISTON & PIN NEF CRDe STD CONSISTS OF: 4 - PISTON (TC) 1 - PISTON PIN STD (TC) 2 - CIRCLIP PISTON PIN (TC) KIT RING SET PISTON STD NEF TC CONSISTS OF: 4 - RING PISTON 2nd COMPRESSION 4 - RING PISTON OIL SCRAPPER 4 - RING PISTON TOP COMPRESSION KIT GASKET SET OVERHAUL NEF CRDe CONSISTS OF: 1 - GASKET CYLINDER HEAD 1 - GASKET EGR PIPE 2 - GASKET EGR 1 - GASKET OIL PAN 1 - GASKET ROCKER COVER 1 - GASKET STRAINER TC 1 - GASKET OIL FILTER BODY (TCI) 2 - GASKET OIL RETURN 1 - GASKET EXHAUST FLANGE TC 1 - GASKET TURBOCHARGER OUTLET 2 - GASKET PIPE EXHAUST 4 - GASKET INTAKE MANIFOLD (EUV) 4 - GASKET EXHAUST MANIFOLD (TC) 1 - GASKET THERMOSTAT HOUSING 1 - GASKET TUBE WATER INLET 2 - GASKET PIPE INTAKE MANIFOLD 1 - GASKET V E PUMP


TCE2

TCE3

TCE4

1 NS NS NS NS NS NS NS 4 NS NS 1 NS NS NS 1

M11B15 2

GROUP M11B16 - FLYWHEEL

FIG. NO.

PART NO.

DESCRIPTION

GROUP M11B19 - CAMSHAFT


1 2 3 4 5

M11B16 1

0302EC0030N 9350115680 0023135 0022817 9420000528

ASSEMBLY FLYWHEEL RING GEAR 2.1167 MODULE BOLT HEX M14 x 1.5 - 30 WASHER M14 PIN DOWEL

1 1 6 6 3

TCE2

TCE3

FIG. NO.

PART NO.

DESCRIPTION

TCE4


1 2 3 4 5 6 7

0310AC0020N 0310AC0210N 0023159 7903070001 0310AC0121N 0023162 7903201032

CAMSHAFT (TC) CD SPROCKET CAMSHAFT CAMSHAFT THRUST PLATE KEY WOODRUFF 4 x 5 DIN 6888 HEX BOLT M12 x 1.75 - 50 WASHER FOR CAMSHAFT BOLT SCREW M8 x 1.25 - 20


TCE2

TCE3

TCE4

1 1 1 1 1 1 2

M11B19 1

GROUP M11B20 - IDLER GEAR

FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5

0310EC0130N 0310EC0150N 0310EC0120N 2108262 7903101759

ASSEMBLY IDLER GEAR BUSH IDLER SPROCKET SHAFT IDLER SPROCKET SCREW M8 x 1.25 - 40 SCREW M7 x 1.00 - 40


TCE2

TCE3

TCE4

1 1 1 2 1

M11B20.1

GROUP M11B21 - VALVE GEAR TRAIN FIG. NO.

PART NO.

DESCRIPTION


1 2 3

N I A R T R A E G E V L A V 1 2 B 1 1 M P U O R G

M11B21 1

0023202 0023174 0023555

4 5 6 7 8 9 10 11 12 13 24 14 15 16

0051325 0051326 0023196 0023532 0023539 0023542 0303EC0140N 0303EC0160N 0023558 0051327 0303EC0180N 51080A0160N 51080A0150N 0024118 0022577

17 18 19 20

0310DC0040N 0310DC0050N 0023519 03100C0140N 0023505 0023516 03100C0120N 0023521

21 22 23

TAPPET VALVE PUSH ROD VALVE ASSEMBLY ROCKER ARM & PEDESTAL CONSISTS OF: 8 - WASHER VALVE LEVER SHAFT 2 - RING VALVE LEVER SHAFT 8 - TAPPET ADJUSTING SCREW 8 - HEX NUT M8 x 1 - 8.8 3 - PEDESTAL ROCKER ARM - EU V 2 - EXPANSION PLUG 16 GEAR TRAIN 4 - ASSEMBLY ROCKER ARM INTAKE 4 - ASSEMBLY ROCKER ARM EXHAUST 1 - ROCKER ARM SHAFT 3 - SPRING VALVE LEVER SHAFT 1 - PEDESTAL HEX BOLT M8 x 1.25 - 75 HEX BOLT M8 x 1.25 - 60 PLAIN WASHER KIT VALVE INLET & EXHAUST TC CONSISTS OF: 4 - VALVE INLET 4 - VALVE EXHAUST 8 - VALVE STEM SEAL 16 - VALVE LOCK (LOCAL MAKE) 8 - VALVE GUIDE VALVE SPRING RETAINER - LOWER VALVE SPRING VARIABLE PITCH VALVE SPRING RETAINER - UPPER


TCE2

TCE3

TCE4

8 8 1

2 6 8 1

8 8 8

M11B21 2

GROUP M11B22 - INLET MANIFOLD

FIG. NO.

PART NO.

DESCRIPTION

GROUP M11B23 - EXHAUST MANIFOLD


1

0302CC0050N

2 3 4 5 6 7 8 9 10 11

0302CC0060N 7932580603 0024028 0024556 0302CC0070N 0302CC0090N 0022594 0024506 0024503 0023524 0024502 7903053043

M11B22 1

ASSEMBLY AIR INTAKE MANIFOLD CONSISTS OF: 1 - AIR INTAKE MANIFOLD 1 - WELCH PLUG 0.32 CYLINDER BLOCK GASKET INTAKE MANIFOLD (EUV) GASKET PIPE INTAKE MANIFOLD PIPE INTAKE MANIFOLD STUD PIPE AIR INTAKE MANIFOLD FLANGE HEX NUT M8 x 1.25 BOLT FLANGED M8 x 1.25 - 55 FLANGE HEX BOLT M8 x 1.25 - 30 STUD FLANGE HEX BOLT M8 x 1.25 - 25 PLAIN WASHER M8

1 NS NS 4 2 1 1 3 2 4 3 3 3

TCE2

TCE3

FIG. NO.

PART NO.

DESCRIPTION

TCE4


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0302DC0050N 0023551 0023552 0024034 0024040 57080A0050N SF1001007 09040A0130N 0024522 0024018 0305GC0021N 0024032 0024033 0024019 0024017

EXHAUST MANIFOLD STUD EXHAUST MANIFOLD - 110 x 8 EXHAUST MANIFOLD STUD 60 x 8 STUD PIPE TURBOCHARGER OUTLET GASKET EXHAUST MANIFOLD (TC) CLINCH NUT M8 x 1.25 STUD BOTH END M8 x 1.25 - 34 HEAT SHIELD ALTERNATOR BOLT M6 x 1 - 8 GASKET EXHAUST FLANGE TC TURBOCHARGER KKK-K04-5.88 GCAAD STUD PIPE TURBOCHARGER OUTLET STUD PIPE TURBOCHARGER OUTLET GASKET TURBOCHARGER OUTLET PIPE TURBOCHARGER OUTLET (TCI)


TCE2

TCE3

TCE4

1 2 4 3 4 16 3 1 2 1 1 2 2 1 1

M11B23 1

GROUP M11B25 - OIL FILLER & OIL LEVEL GAUGE

FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4

M11B25 1

0303BC0430N 0303BC0350N 0303BC0080N 0024501

DIPSTICK ASSEMBLY DIPSTICK GUIDE ASSEMBLY ADAPTER DIPSTICK GUIDE BOLT FLANGED M8 x 1.25 - 15

GROUP M11B26 - AC COMPRESSOR

1 1 1 1

TCE2

TCE3

FIG. NO.

PART NO.

DESCRIPTION

TCE4


1 2 3 4 5 6 7

1203AA0291N 0306EC0030N 51080A0090N 0024628 0024503 51080A0150N 0022594

COMPRESSOR ASSEMBLY COMPRESSOR MOUNTING BRACKET BOLT A/C COMP MTG M8 x 1.25 - 105 FLANGE BOLT M8 x 1.25 - 50 FLANGE BOLT M8 x 1.25 - 30 HEX. BOLT M8 x 1.25 - 60 FLANGE NUT M8 x 1.25


TCE2

TCE3

TCE4

1 1 1 1 2 2 1

M11B26 1

GROUP M11C01 - OIL PUMP AND GEAR TRAIN

FIG. NO.

PART NO.

DESCRIPTION


1 2 3

M11C01 1

0303AC0310N 6110214 7903009040

ASSEMBLY OIL PUMP (TC) WASHER PLAIN M10 SCREW M10 x 1.50 - 65

GROUP M11C02 - OIL FILTER

1 2 2

TCE2

TCE3

FIG. NO.

PART NO.

DESCRIPTION

TCE4


1

9420000073

OIL FILTER CARTRIDGE


TCE2

TCE3

TCE4

1

M11C02 1

GROUP M11C04 - OIL STRAINER AND PIPE

FIG. NO.

PART NO.

DESCRIPTION


1 2 3

M11C04 1

0023803 0023804 0024518

ASSEMBLY STRAINER TC GASKET STRAINER TC FLANGE HEX BOLT M6 x 1.0 - 25

GROUP M11C05 - WATER PUMP

1 1 2

TCE2

TCE3

FIG. NO.

PART NO.

DESCRIPTION

TCE4


1 2 3 4

0304GC0030N 0024107 SF0202023 57080A0150N

WATER PUMP ASSEMBLY 'O' RING FOR THE BEARING SEAL FLANGE BOLT M8 x 1.25 - 35 FLANGE BOLT M8 x 1.25 - 60


TCE2

TCE3

TCE4

1 1 1 2

M11C05 1

GROUP M11C06 - WATER HOSE & PIPE FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7 8 9 10

0304EC0180N SF0705004 0304DC0650N 0304DC1450N 1202DA0500N 0062136 0304DC0630N SF0705024 0024501 0304DC0620N

NIPPLE WATER PUMP HOUSING CLAMP SPRING BAND 24 x 12 x 1.2 HOSE HEATER OUTLET TO WATER PUMP PIPE HEATER OUTLET EIV HOSE HEATER OUTLET HOSE CLIP HOSE HEATER INLET CLAMP SPRING BAND 27 x 12 x 1.7 BOLT FLANGED M8 x 1.25 - 15 HOSE EGR COOLER OUTLET

TCE2

TCE3

TCE4

1 3 1 1 1 2 1 2 1 1

E P I P & E S O H R E T A W 6 0 C 1 1 M P U O R G

M11C06 1


M11C06 2

GROUP M11C07 - THERMOSTAT

FIG. NO.

PART NO.

DESCRIPTION

GROUP M11C08 - FAN AND PULLEY


1 2 3 4 5 6 7 8 9 10 11

M11C07 1

0304EC0540N 0024111 0024520 0024504 0304EC0441N 7910245057 03040C0130N 0304LC0010N 0024517 SF0705007 SF0705006

ASSEMBLY THERMOSTAT HOUSING (CR) GASKET THERMOSTAT HOUSING BOLT M8 x 1.25 - 75 BOLT M8 x 1.25 - 43 THERMOSTAT ASSEMBLY 88DEG SEAL THERMOSTAT HOSE BY PASS CONNECTION COVER THERMOSTAT HSG - NYLON 66 FLANGE HEX BOLT M6 x 1.0 - 20 CLIP THERMOSTAT HOUSING SIDE CLIP WATER PUMP SIDE

1 1 2 1 1 1 1 1 3 1 1

TCE2

TCE3

FIG. NO.

PART NO.

DESCRIPTION

TCE4


1 2

0304FC0210N 0304FC0090N

VISCOUS FAN ASSY 400 mm FAN BLADE RING


TCE2

TCE3

TCE4

1 2

M11C08 1

GROUP M11C09 - DRIVE BELT FIG. NO.

PART NO.

DESCRIPTION


T L E B E V I R D 9 0 C 1 1 M P U O R G

M11C09.1

1 1 2 3 4 5 6 7 8 8 9 10 11 12 13

0306GC0091N 0306GC0040N 0306JC0260N 0306JC0370N 0306JC0350N 0306JC0250N 0306JC0270N 7903032137 0024513 0306JC0330N 0306JC0230N 7903001517 0306JC0100N 0306JC0221N SF 0602017

BELT 7PK - 1720 - GATES BELT 7PK 1720 - ROULUNDS (OPT) PULLEY IDLER & TENSIONER DUST SHIELD TENSIONER PULLEY DUST SHIELD IDLER PULLEY SPACER TENSIONER SHAFT TENSIONER NUT M12 x 1.5 BOLT FLANGED M8 x 1.25 - 80 FLANGE BOLT M8 x 1.25 - 60 BRACKET IDLER & TENSIONER SCREW M8 x 1.25 - 70 BOLT IDLER BALL BEARING CIRCLIP


TCE2

TCE3

TCE4

1 1 2 1 1 2 1 2 1 1 1 1 1 2 2

M11C09.2

GROUP M11C10 - WATER PUMP AND GAUGE UNIT

FIG. NO.

PART NO.

DESCRIPTION


1

M11C10 1

03090C0071N

WATER TEMPERATURE SENSOR

GROUP M11C11 - OIL PRESSURE SWITCH

1

TCE2

TCE3

FIG. NO.

PART NO.

DESCRIPTION

TCE4


1

03040C0120N

OIL PRESSURE SENSOR


TCE2

TCE3

TCE4

1

M11C11 1

GROUP M11C12 - OIL LINES

FIG. NO.

PART NO.

DESCRIPTION

GROUP M11D01 - FUEL INJECTION PUMP


1 1 2 3 4 5 6 7 8 9 10 11 12 13 14

M11C12 1

0303EC0370N 0303EC0570N 0050331 0303EC0010N 0050336 0050337 0303EC0050N 0062150 03030C0080N 9420000193 9420000194 0023823 0023825 0024615 0062146

OIL LINE VAC PUMP INLET - MICO ALT OIL LINE VAC PUMP INLET - LUCAS ALT BANJO BOLT M14 COPPER WASHER M14 BANJO BOLT COPPER WASHER 10mm OIL DRAIN PIPE VACUUM PUMP CLIP HOSE 20mm PIPE TURBOCHARGER OIL RETURN INLET HOLLOW SCREW COPPER WASHER PIPE OIL SUPPLY T/C GASKET OIL RETURN FLANGE HEX BOLT M6 x 1.0 - 12 HOSE CLAMP (22 - 30)

1 1 1 4 1 2 1 1 1 3 4 1 2 2 2

TCE2

TCE3

FIG. NO.

PART NO.

DESCRIPTION

TCE4


1 2 3 4 5

0305BC0371N 0305BC0511N 0305BC0320N SF1001002 0022594

PUMP HIGH PRESSURE 'O' RING FUEL PUMP SPROCKET FIP STUD BOTH END M8 x 1.25 - 38 FLANGE HEX NUT M8 x 1.25


TCE2

TCE3

TCE4

1 1 1 3 3

M11D01 1

GROUP M11D02 - FUEL INJECTION PIPE

GROUP M11D02 - FUEL INJECTION PIPE FIG. NO.

PART NO.

DESCRIPTION


M11D02.1

1 2

0305BC0621N 0024502 0305DC0500N

3 4 5 6 7 8 9 10

0305DC0360N 0305DC0370N 0305DC0380N 0305DC0390N 0305DC0400N 0305DC0070N 0305DC0281N 0305CC0010N

COMMON RAIL BOLT FLANGED M8 x 1.25 - 25 KIT INJECT HIGH PRESSURE PIPE TC CONSISTS OF: 1 - PIPE HIGH PRESSURE CYLINDER 1 1 - PIPE HIGH PRESSURE CYLINDER 2 1 - PIPE HIGH PRESSURE CYLINDER 3 1 - PIPE HIGH PRESSURE CYLINDER 4 1 - PIPE HIGH PRESSURE PUMP TO RAIL ASSEMBLY FUEL BACK FLOW PIPE FUEL ADAPTER ON COMMON RAIL PRESSURE SENSOR COMMON RAIL


TCE2

TCE3

TCE4

1 1 1

1 1 1

M11D02.2

GROUP M11D04 - FUEL INJECTION NOZZLE

FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4

M11D04 1

0305BC0401N 0305BC0390N SF0224019 0024059

INJECTOR COMMON RAIL CLAMP NOZZLE INJECTOR SCREW SOCKET M8 x 1.25 - 40 SPHERICAL WASHER C 8.4 DIN 6

GROUP M11E01A - ALTERNATOR

1 1 4 4

TCE2

TCE3

FIG. NO.

PART NO.

DESCRIPTION

TCE4


1

1402AA3521N

1 2 3 4 5 6 7 8 9 10

1402AA0831N 0024593 0024521 0024283 7903201045 0056809 0024279 7903053046 0022594 0024502

ALTERNATOR WITH SPEED SENSOR AND VACUUM OUTLET SPOUT - LUCAS ALTERNATOR ASSY 90 AMPS (MICO) BRACKET ALTERNATOR FLANGE HEX BOLT M10 x 1.5 - 45 BRACE ALTERNATOR BOLT M10 x 1.5 - 20 PLAIN WASHER BOLT M8 x 1.25 - 130 PLAIN WASHER M8 FLANGE HEX NUT M8 x 1.25 FLANGE HEX BOLT M8 x 1.25 - 25


TCE2

TCE3

TCE4

1 1 1 2 1 2 4 1 2 1 1

M11E01A 1

GROUP M11E01B - SERVICEABLE COMPONENTS OF ALTERNATOR (LUCAS TVS) FIG. NO.

PART NO.

DESCRIPTION


1402AA3521N

) S V T S A C U L ( R O T A N R E T L A F O S T N E N O P M O C E L B A E C I V R E S B 1 0 E 1 1 M P U O R G

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

1402AA0012N 1402AA0022N 1402AA0032N 1402AA0042N 1402AA0082N 1402AA0092N 1402AA0352N 1402AA0112N 1402AA0102N 1402AA0122N 1402AA0132N 1402AA0142N 1402AA0152N 1402AA0162N 1402AA0172N 1402AA3561N 1402AA0212N 1402AA0282N 1402AA0242N 1402AA3581N 1402AA3591N 1402AA3551N 1402AA0262N 1402AA0272N 1402AA0282N 1402AA0292N 1402AA0302N 1402AA0312N 1402AA0352N 1402AA0322N 1402AA0412N 1402AA0442N 1402AA0452N 1402AA3571N 1402AA0342N

ALTERNATOR WITH SPEED SENSOR AND VACUUM OUTLET SPOUT - LUCAS CONSISTS OF: FLANGE NUT PULLEY ASYMMETRIC FAN BEARING COLLAR THROUGH BOLT SCREW (BEARING RETAINER FIXING) SPRING WASHER DE INSERT DE BRACKET ASSEMBLY DE BALL BEARING BEARING RETAINER SPACING COLLAR ROTOR ASSEMBLY SRE BALL BEARING STATOR WINDING ASSEMBLY RECTIFIER ASSEMBLY RA - 90 ALUMINIUM SPACER INSUL WASHER SRE BRACKET INSUL SHEET LOCKING DISC OIL SEAL SRE BRACKET ASSEMBLY BRUSH SET REGULATOR & BRUSH BOX ASSEMBLY INSUL BUSH CAPITIVE SCREW ASSEMBLY COVER MOULDING PLAIN WASHER SPRING WASHER SCREW BUSH SPRING WASHER NUT INSUL CUP WASHER PLAIN WASHER

TCE2

TCE3

TCE4

1

1 1 1 1 4 3 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 2 1 2 2 2 2 2 2 1 1

CONTINUE...

M11E01B 1


M11E01B 2

GROUP M11E01B - SERVICEABLE COMPONENTS OF ALTERNATOR (LUCAS TVS) FIG. NO.

PART NO.

DESCRIPTION


) S V T S A C U L ( R O T A N R E T L A F O S T N E N O P M O C E L B A E C I V R E S B 1 0 E 1 1 M P U O R G

M11E01B.3

36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

1402AA0352N 1402AA0362N 1402AA0422N 1402AA0542N 1402AA0532N 1402AA0522N 1402AA0512N 1402AA0502N 1402AA0552N 1402AA0492N 1402AA3601N 1402AA0472N 1402AA0462N 1402AA0562N 1402AA0572N 1402AA0582N 1402AA0592N 1402AA0602N 1402AA0612N

SPRING WASHER NUT SLIDING BUSH SUCTION CONNECTOR SCREW SEALING WASHER SUCTION CONNECTOR ASSEMBLY SEALING WASHER CHECK VALVE ASSEMBLY VACCUM PUMP ASSEMBLY SCREW CENTRE PLATE M/C O RING - SMALL O RING - LARGE PLUG MOULDING ASSEMBLY SPRING WASHER SCREW (PUMP MOUNTING) OIL INLET PLUG SEALING WASHER DELIVERY CONNECTOR ASSEMBLY


TCE2

TCE3

TCE4

2 2 1 1 1 1 2 1 1 3 1 1 1 1 3 3 1 1 1

M11E01B.4

GROUP M11E01B - SERVICEABLE COMPONENTS OF ALTERNATOR (MICO) FIG. NO.

PART NO.

DESCRIPTION


1402AA0831N

) O C I M ( R O T A N R E T L A F O S T N E N O P M O C E L B A E C I V R E S B 1 0 E 1 1 M P U O R G

M11E01B 5

1 2 3 5 6 9 10 11 12 13 17 18 20 21 24 26 27 32 34 35 38 51 52 53 54 55 56 57 57 58 59 61 62 63 64 65 68 70 71 80 99 100 106 112

1402AA0751N 1402AA0021N 1402AA0041N 1402AA0081N 1402AA0761N 1402AA0111N 1402AA0101N 1402AA1001N 1402AA0781N 1402AA0141N 1402AA1011N 1402AA0791N 1402AA0181N 1402AA1021N 1402AA0201N 1402AA0211N 1402AA0221N 1402AA0231N 1402AA0241N 1402AA0251N 1402AA0271N 1402AA0371N 1402AA0381N 1402AA0391N 1402AA0801N 1402AA0411N 1402AA0421N 1402AA1031N 1402AA1041N 1402AA1051N 1402AA0481N 1402AA1061N 1402AA1071N 1402AA1081N 1402AA0531N 1402AA0541N 1402AA1091N 1402AA0561N 1402AA1101N 1402AA0581N 1402AA0591N 1402AA0601N 1402AA0611N 1402AA0631N

ALTERNATOR 90 AMP (MICO) CONSISTS OF: DRIVE END FLANGE BALL BEARING COVER PLATE CHEESE HEAD SCREW ROTOR SPACER RING BALL BEARING SLIP RING END COVER RECTIFIER 'O' RING REGULATOR STATOR CHEESE HEAD SCREW CHEESE HEAD SCREW CHEESE HEAD SCREW SPRING WASHER HEXAGONAL NUT INSULATING WASHER WASHER SPRING WASHER INSULATING PART SPRING WASHER HEXAGONAL NUT FAN PULLEY SUPPORTING DISC SEAL VACUUM PUMP BODY ASSEMBLY PUMP BODY VACUUM PUMP END COVER VANE HEXAGONAL NUT SPRING WASHER WASHER 'O' RING 'O' RING HOLLOW SCREW WASHER VACUUM PUMP ROTOR CLAMP SPRING WASHER WASHER SUPPRESSION CONDENSER SPRING WASHER


TCE2

TCE3

TCE4

1 1 1 1 4 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3 3 1 1 1 2 1 1 2 2 1 1 M11E01B 6

GROUP M11E01B - SERVICEABLE COMPONENTS OF ALTERNATOR (MICO) FIG. NO.

PART NO.

DESCRIPTION


) O C I M ( R O T A N R E T L A F O S T N E N O P M O C E L B A E C I V R E S B 1 0 E 1 1 M P U O R G

M11E01B.7

113 114 117 118 119 126 127

1402AA0641N 1402AA1111N 1402AA0681N 1402AA0691N 1402AA0701N 1402AA0711N 1402AA0721N

CHEESE HEAD SCREW HEXAGON NUT WASHER SPRING WASHER HEXAGONAL NUT SPRING WASHER HEXAGONAL NUT


TCE2

TCE3

TCE4

1 1 1 2 2 1 2

M11E01B.8

GROUP M11E02A - STARTER MOTOR

FIG. NO.

PART NO.

DESCRIPTION


1 2 3

0307CC0821N 52100A0060N 51100A0230N

STARTER MOTOR 2.2KW FL SCREW & SP WASHER M10 x 1.5 - 45 COMBI BOLT M10 x 1.5 - 60


TCE2

TCE3

TCE4

1 1 2

M11E02A.1

GROUP M11E02B - SERVICEABLE COMPONENTS OF STARTER MOTOR FIG. NO.

PART NO.

DESCRIPTION


R O T O M R E T R A T S F O S T N E N O P M O C E L B A E C I V R E S B 2 0 E 1 1 M P U O R G

M11E02B.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

0307CC0191N 0307CC0161N 0307CC0151N 0307CC0261N 0307CC0171N 0307CC0181N 0307CB0211N 0307CB0251N 0307CB0241N 0307CB0371N 0307CB0381N 0307CB0391N 0307CB0401N 0307CB0351N 0307CB0361N 0307CB0221N 0307CC0231N 0307CB0201N 0307CC1041N 0307CB0411N 0307CB0341N 0307CB0271N 0307CC0291N 0307CC0281N 0307CC0321N 0307CC0301N 0307CB0311N 0307CB0331N

DRIVE END FLANGE OVERRUNNING CLUTCH EPICYCLOIDAL GEAR ARMATURE RETAINER STOP RING FORK LEVER FLAT HEAD SCREW SOLENOID SWITCH LOCKWASHER SPRING HEX NUT LOCKWASHER SPRING HEX NUT LOCKWASHER SPRING HEX NUT FORK LEVER SUPPORT RUBBER SEAL BUSH STATOR FRAME BRUSH HOLDER OVERHEAD SCREW COMMUTATOR END SHIELD SCREW HEX SINTERED METAL BUSH SEAL RING SHIM RETAINING WASHER CLOSURE CAP


TCE2

TCE3

TCE4

1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1

M11E02B.2

GROUP M11F02 - EMISSION CONTROL SYSTEM

GROUP M11F02 - EMISSION CONTROL SYSTEM FIG. NO.

PART NO.

DESCRIPTION


M11F02.1

1 2 3 4 5 6 7 8 9 10 10 11 12

0309DC0440N 0022672 7903009053 09000A0180N 0309DC0140N 0309DC0750N 7903009053 0024501 0309DC0350N 0606EB0190N 0606EA0510N 18050A0010N 0315DC0170N

13 14 15

0075452 03150C0070N 03150C0060N 03150C0210N 0315DC0250N 0315DC0240N 03150C0360N

EGR COOLER GASKET EGR PIPE SOCKET HEAD SCREW M8 x 25 GASKET EGR OUTLET SIDE EGR VALVE DIA 30 ASSEMBLY EGR PIPE SOCKET HEAD CAP SCR M8 x 1.25 - 25 BOLT FLANGED M8 x 1.25 - 15 BRACKET EGR COOLER VACUUM RESERVOIR BR BS2 - 2WD TC4 VACUUM RESERVOIR BR BS2 - 4WD TC2 VACUUM MODULATOR ASSY HOSE VACUUM CRDe CONSIST OF : 1 - TEE CONNECTOR 1 - HOSE VACUUM (CON TO VAC RES) 1 - HOSE VACUUM (ALT TO CONNECTOR) 1 - HOSE VACUUM (CON TO CON) HOSE VACUUM (PRE MOD TO EGR) HOSE VACUUM (PRE MOD TO INTAKE) CLIP HOSE VACUUM (SB - 9)


TCE2

TCE3

TCE4

1 2 6 2 1 2 3 1 1 1 1 1 NS NS NS NS 1 1 2

M11F02.2

GROUP M25A01A - ENGINE MOUNTING

FIG. NO.

PART NO.

DESCRIPTION

GROUP M25A01A - ENGINE MOUNTING REAR (2WD)


1 1 2 3 4 5

0301BC0040N 0301BC0050N 0203AD0320N 7903055007 0024630 57100A0010N

M25A01A .1

BRKT ENGINE FRT SUPPORT RH (VERT) BRKT ENGINE FRT SUPPORT LH (VERT) INSULATOR ENGINE FRT SUPPORT SPRING LOCKWASHER M10 FLANGE HEX BOLT M10 x 1.5 - 25 FLANGE HEX NUT M10 x 1.5

1 1 2 10 10 8

TCE2

TCE3

FIG. NO.

PART NO.

DESCRIPTION

TCE4


6 7 8 9 10 11 12

0703AA0030N 0703AD3370N 7703001079 7903057100 55080A0010N 6110214 7903201045

BRKT TRANSMISSION MTG REAR 2WD INSULATOR ENGINE REAR SUPPT 2WD SCREW M10 x 1.5 - 30 WASHER ELASTIC M10 COMBI SCREW M8 x 1.25 - 25 WASHER PLAIN M10 SCREW M10 x 1.5 - 20


TCE2

TCE3

TCE4

1 1 4 4 2 2 2

M25A01A.2

GROUP M25A01A - ENGINE MOUNTING REAR (4WD)

FIG. NO.

PART NO.

DESCRIPTION


13 14 15 16 17 18 19 20 21 22 23

0703AA0010N 0703AA0060N 55080A0010N 7903201049 7903057100 0090849 0090440 6108212 6508212 7903232005 0090441

M25A01A 3

ADAPTOR TRANSMISSION MTG 4WD INSULATOR ENGINE REAR MTG 4WD COMBI SCREW M8 x 1.25 - 25 HEX BOLT M10 x 1.5 - 40 WASHER ELASTIC M10 SOCKET HD CAP SCREW M10 x 1.5 - 45 STUD PLAIN WASHER M8 SPECIAL LOCK WASHER M8 NUT M8 x 1.25 STUD

GROUP M25B01 - OIL COOLER

1 1 4 1 5 4 6 9 8 8 2

TCE2

TCE3

FIG. NO.

PART NO.

DESCRIPTION

TCE4


1 2 3 4 5

0303DC0080N 0303DC0141N 09040A0120N 9420001033 0024615

STUD 8PLATE OIL COOLER OIL COOLER 8 PLATE POSH MAKE HEAT SHIELD 'O' RING OIL COOLER ASSEMBLY FLANGE BOLT M6 x 1.0 - 12


TCE2

TCE3

TCE4

1 1 1 1 1

M25B01 1

GROUP M25B02 - OIL COOLER TUBES

FIG. NO.

PART NO.

DESCRIPTION

GROUP 1101 - CLUTCH


1 2 3 4 5 6 7 8

M25B02 1

0304DC1440N SF0705002 0024615 0304DC0330N 0304DC0340N 0304DC0350N 0304DC0550N SF0705003

PIPE OIL COOLER WATER INLET EIV SPRING BAND HOSE CLIP FLANGE HEX BOLT M6 x 1.0 - 12 TUBE WATER OUTLET OIL COOLER HOSE WATER INLET PIPE TO OIL COOLER HOSE OIL COOLER WATER OUTLET PIPE HOSE OIL COOLER O/L TO W/P CLAMP SPRING BAND BLAC

1 2 4 1 1 1 1 4

TCE2

TCE3

FIG. NO.

PART NO.

DESCRIPTION

TCE4


1 1 2 3 4

0801BA0361N 0801BA0351N 0801CA0171N 3108224 6508212

TCE2

TCE3

TCE4

CLUTCH DRIVEN PLATE ASSY (F810) 1 CLUTCH DRIVEN PLATE ASSY (F808) (OPT) 1 CLUTCH COVER ASSEMBLY 1 SCREW HEX HD M8 x 1.25 - 20 6 SPRING WASHER - M8 6


1101 1

GROUP 1102 - CLUTCH HOUSING

GROUP 1102 - CLUTCH HOUSING FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1102.1

08010A0190N 08010A0110N 6512216 08010A0050N SF0105001 6112216 0802CA0020N 0802CA0050N 0802CA0010N 0802CA0090N 56060A0010N 0802CA0710N 0802CA0030N 0802CA0140N 7831291000 6508212 6108212 5108206 7903066037 03090C0231N 55060A0100N 6506208 6106208

CLUTCH HOUSING CRDe HEX BOLT M12 x 1.75 - 65 SPRING LOCKWASHER M12 x 1.25 ALLEN BOLT M12 x 1.75 - 65 BOLT ALLEN M12 x 1.75 - 80 WASHER PLAIN M12 CLUTCH RELEASE THRUST BEARING CLUTCH RELEASE FORK RETAINER PLATE GROMMET GROMMET CLUTCH OPERATING FORK COMBI SCR WITH SP WASHER M6 x 1 - 12 CLIP CLUTCH RELEASE FORK PROP SPRING CLUTCH RELEASE BALL STUD SLEEVE THRUST BEARING SPRING WASHER M8 PLAIN WASHER M8 NUT HEX M8 x 1.25 CIRCLIP ROTATIONAL SPEED SENSOR (DG6) COMBI SCREW ALLEN TYPE M6 x 1 - 18 SPRING LOCKWASHER M6 PLAIN WASHER M6


TCE2

TCE3

TCE4

1 2 6 2 2 6 1 1 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1

1102.2

GROUP 1103B - CLUTCH LINKAGES

GROUP 1103B - CLUTCH LINKAGES FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1103B.1

0802BA1940N 0802BA0810N 0802BA0880N 0802BA0180N 0802BA0870N 0802BA0220N 0802BA0100N 0802BA0230N 6510214 0802BA0240N 0802BA0270N 0802BA0080N 0606DA0021N 92310810 57080A0010N 55080A0010N 0802BA0090N 6108212C

ASSY PEDAL & BOX CLUTCH LHD CRDe PEDAL & BOX ASSY CLUTCH - LHD CLUTCH PEDAL ASSEMBLY - LHD SPACER PEDAL SHAFT RETURN SPRING CLUTCH-LHD NYLON BUSH PEDAL PIVOT PIN SHAFT PLAIN WASHER M10 SPRING L/W M10 HEXAGONAL NUT M10 x 1.25 RUBBER STOPPER PEDAL PAD COVER ASSEMBLY STOP LAMP SWITCH CRDe PIN SNAP FLANGED NUT M8 x 1.25 COMBI SCREW M8 x 1.25 - 25 CLEVIS PIN CLUTCH PEDAL WASHER PLAIN M8


TCE2

TCE3

TCE4

1 1 1 1 1 2 1 1 1 1 1 1 1 1 8 2 1 1

1103B.2

GROUP 1104 - CLUTCH CYLINDER

GROUP 1104 - CLUTCH CYLINDER FIG. NO.

PART NO.

DESCRIPTION


1 2 3 3 4 5 6 7 8 9 10 11 12

0802CA0110N 0802CA1350N 0802CA0410N 0060353 0802CA1550N 0802CA0130N 08010A0030N 7903055007 0033839 0011644 0011645 57080A0010N 0802CA0600N 08000A0100N 08000A0110N 08000A0120N 08000A0130N 08000A0140N 08000A0150N 08000A0160N 08000A0170N 08000A0180N 08000A0600N 08000A0610N 08000A0380N 08000A0110N 08000A0130N 08000A0410N

CLUTCH MASTER CYLINDER ASSEMBLY CLUTCH TUBE MASTER CYL LHD TUBE MASTER CYL TO SLAVE CYL 2 FRONT BRAKE HOSE TUBE CLUTCH COIL CLUTCH SLAVE CYLINDER ALLEN BOLT SLAVE CYLINDER M10 SPRING LOCKWASHER M10 SPECIAL WASHER LOCK WASHER SPECIAL LOCK - NUT FLANGED NUT M8 x 1.25 BKT CLUTCH TUBE MTG ON DASH KIT CLUTCH MASTER CYLINDER REPAIR CONSISTS OF: 1 - DUST COVER CLUTCH MC KIT 1 - PISTON CLUTCH MASTER CYL - 1 1 - CIRCLIP (DIA 22mm) MASTER CYL KIT KIT CLUTCH SLAVE CYLINDER REPAIR CONSISTS OF: 1 - DUST COVER 1 CLUTCH SLAVE CYL 1 - PISTON 1 CLUTCH SLAVE CYL 1 - PISTON CUP SEAL 1 CL SLAVE CYL 1 - AIR BLEEDER SCR 1 CL SLAVE CYL 1 - SPRING SC KIT MASTER CYLINDER KIT MAJOR CONSISTS OF: 1 - PLUNGER ASSY MASTER CYL KIT 1 - DUST COVER CLUTCH MC KIT 1 - CIRCLIP (DIA 22mm) MASTER CYL KIT 1 - CIRCLIP (DIA 14mm) MASTER CYL KIT

TCE2

TCE3

TCE4

1 1 1 1 1 2 1 2 2 2 1 1 1 NS NS NS 1 NS NS NS NS NS 1

NS NS

CONTINUE...

1104.1


1104.2

GROUP 1104 - CLUTCH CYLINDER

GROUP 1104 - CLUTCH CYLINDER FIG. NO.

PART NO.

DESCRIPTION


08000A0620N 08000A0420N 08000A0380N 08000A0440N 08000A0450N 08000A0110N 08000A0640N 08000A0410N 08000A0630N 08000A0490N 08000A0500N 08000A0510N 08000A0520N 08000A0530N 08000A0540N 08000A0550N 08000A0560N 08000A0640N 08000A0570N 08000A0580N 08000A0590N

1104.3

MASTER CYLINDER ASSEMBLY BASIC CONSISTS OF: 1 - MC MACHINING MC ASSEMBLY 1 - PLUNGER ASSY MASTER CYLINDER 1 - RETAINING WASHER MC KIT 1 - CIRCLIP MASTER CYLINDER 1 - DUST COVER MASTER CYLINDER 1 - PUSH ROD ASSY MC ASSEMBLY 1 - CIRCLIP MASTER CYLINDER KIT RESERVOIR CONSISTS OF: 1 - FLUID RESERVOIR BODY 1 - FILLER CAP RESERVOIR 1 - BAFFLE RESERVOIR 1 - FILTER RESERVOIR 1 - SEAL RESERVOIR 1 - SLEEVE RESERVOIR 1 - WASHER RESERVOIR 1 - EXCLUDER RESERVOIR PUSH ROD ASSEMBLY CONSISTS OF: 1 - PUSH ROD MASTER CYLINDER 1 - CLEVIS MASTER CYLINDER 1 - NUT M8 x 1.25


TCE2

TCE3

TCE4

1

NS

1

1

1104.4

GROUP 1201A - FUEL TANK AND LINES FIG. NO.

PART NO.

DESCRIPTION


S E N I L D N A K N A T L E U F A 1 0 2 1 P U O R G

1201A.1

1 2 3 4 5 6 7 8 9 10

1001AA1340N 1001BA0020N 55080A0070N 1001CA1190N 0038525 1001DA0460N 1001DA0470N 1001DA0480N 1001CA1980N 0036031

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

0062140 1001DA0490N 0105EG0420N 6206208 1001DA0050N 1001DA0260N 1303AA0200N 1303AA0080N 1303AA0020N 0088391 0088392 1001CA2970N 1001CA2980N 0305DC0081N 0206AD0290N 0050331 0050332 1001CA2560N 0305DC0321N 0305DC0310N 0305DC0161N 0106AG2340N 1001CA4110N 1001CA5460N

ASSEMBLY FUEL TANK CRDe STONE GUARD FUEL TANK COMBI SCREW M8 x 1.25 - 25 CLIP FUEL LINE STRAP W/HARNESS STRG COLUMN HOSE PIPE TO TANK ASSEMBLY FUEL FILLER PIPE HOSE FILLER NECK TO PIPE HOSE FUEL TANK VENTILATOR HOSE CLAMP 63.5mm WORM TYPE (2 - 1/2") HOSE CLAMP ASSEMBLY FILLER NECK S/T SCREW FOR GRAB HANDLE EXT TOOTH LOCKWASHER M6 GROMMET FILLER NECK CAP FILLER NECK - THD TYPE FUEL FLOAT UNIT GASKET COMBI SCREW PAN HD PH M4 x 0.7 - 13 DRAIN PLUG WASHER DRAIN PLUG ASSEMBLY MAIN LINE CRDe ASSEMBLY RETURN LINE CRDe FUEL FILTER M10 x 1.5 - 30 FLANGE BOLT REAR BMP BANJO BOLT M14 COPPER WASHER M14 ASSY HOSE FUEL FILTER TO FIP CRDe TEMPERATURE SENSOR FUEL FILTER SENSOR WATER LEVEL INDICATOR FUEL FILTER CARTRIDGE CRDe PLAIN WASHER M8 30OD BLACK ASSEMBLY STRAINER FUEL TANK CRDe STRAINER ASSEMBLY


TCE2

TCE3

TCE4

1 1 10 4 5 1 1 1 1 1 3 1 2 2 1 1 1 1 5 1 1 1 1 1 2 2 4 1 1 1 1 10 1 1

1201A.2

GROUP 1202A - AIR CLEANER FIG. NO.

PART NO.

DESCRIPTION


0313AC2770N

R E N A E L C R I A A 2 0 2 1 P U O R G

1202A.1

3 4 1 2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

0313AC0300N 0313AC2230N 0313AC2191N 54080A0020N 0313AC2310N 0313AC0820N 0313AC2450N 0313AC2281N 0315CC0031N 55060A0100N 0313AC0680N 0313AC0430N 0313AC2320N 1203EA0541N 0062146 0313AC2750N 0313AC2440N SF0103031 0313AC2410N 0313AC2420N 57060A0010N 0313AC2261N 0313AC2521N 0313AC2531N 0313AC1580N

KIT AIR CLEANER MOUNTING CONSISTS OF: 3 - SLEEVE - AIR CLEANER MOUNTING 3 - RUBBER INSULATOR ASSEMBLY AIR CLEANER FOAM TYPE COMBI BOLT & SPL WSHR M8 x 1.25 - 40 ASSY HOSE AIR INT AIR CL CRDe WIRE CLAMP (78 - 83mm) ASSY HOSE AIR CL TO TC CRDe 'O' RING AIR MASS FLOW SENSOR (HFM5) COMBI SCREW ALLEN TYPE M6 x 1 - 18 SERVICE INDICATOR (70 MBAR) STEEL CLIP (SPRING INDIA SA24) HOSE OIL SEPARATOR CLAMP SUCTION HOSE ASSEMBLY CLAMP HOSE(WORM TYPE) 22 - 30mm WIRE CLAMP (55 - 63) HOSE AIR CL TO TC - TC END COMBI BOLT M8 x 1.25 - 35 HOSE AIR INT AIR CL CRDe PART 2 CLAMP HOSE WIRE TYPE DIA 84 FLANGE NUT M6 x 1 ELIMENT AIR FILTER BOTTOM GRATE TOP GRATE SHIELD FRONT PANEL CD


TCE2

TCE3

TCE4

1

NS 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 2 1 1 1 1

1202A.2

GROUP 1203A - ACCELERATOR LINKAGE

FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5

0315CC0041N 1002AA1800N 52060A0020N 55060A0030N 0107FG0250N

ACCELERATOR PEDAL MODULE BRACKET ACCELERATOR CRDe FLANGED SCREW M6 x 1 - 18 COMBI SCREW M6 x 1 - 16 RUBBER PLUG - DIA 13


TCE2

TCE3

TCE4

1 1 3 3 1

1203A.1

GROUP 1301A - RADIATOR AND HOSES FIG. NO.

PART NO.

DESCRIPTION


S E S O H D N A R O T A I D A R A 1 0 3 1 P U O R G

1301A.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

0304AC0070N 0304AC0090N 0304BC0010N 0304BC0020N 0304BC0040N 0304BC0060N 0304BC0050N 0304BC0070N 0304DC1270N 0304DC0410N 0304DC0050N 0304DC0040N 0304DC1100N 0304AC0050N 0304DC1140N 0062140 0304DC0070N 3106216 3106214 6506208 6106208 5106206 5108206 55080A0130N 54080A0010N 0313BC0110N 0304DC1130N 0313BC0090N 55080A0040N 0313BC0510N 0062138 0036031

33 34 35 36 37 38 39 40 41 42

0313BC0060N 0313BC0010N 1203AA0320N 55080A0080N 0313BC0050N 0304FC0190N 0304FC0200N 52080A0030N 57080A0010N 0305CB0021N

RADIATOR ASSEMBLY NEF TC INTERCOOLER INSULATOR UPPER RADIATOR MTG SLEEVE UPPER RADIATOR MOUNTING INSULATOR LOWER RAD MTG BOTTOM PLAIN WASHER M8 - 30 OD PLAIN WASHER M8 - 36 OD INSULATOR LOWER RAD MTG TOP RADIATOR RESERVOIR TANK ASS Y ASSEMBLY CAP RESERVOIR TANK TUBE RESERVOIR TANK CLIP RESERVOIR TANK TUBE ASSY HOSE RADIATOR INLET 400mm ASSEMBLY PRESSURE CAP RADIATOR ASSY HOSE RADIATOR OUTLET CLAMP HOSE (WORM TYPE) 42 - 55mm CLIP RADIATOR HOSE SCREW HEX HEAD SCREW HEX HEAD SPRING LOCKWASHER M6 PLAIN WASHER M6 NUT HEX HD M6 x 1 NUT HEX M8 x 1.25 COMBI SCREW M8 x 1.25 - 45 WITH PL-SP COMBI BOLT & SP WSHR M8 x 1.25 - 50 HOSE INTERCOOLER OUTLET BOT - CD PIPE ASSY INTERCOOLER OUTLET EIV BRKT INTCLR PIPE ON FRT COVER - CD FLANGED BOLT M8 x 1.25 - 15 HOSE INTERCOOLER OUTLET TOP CRDe CLAMP HOSE (WORM TYPE) 55 - 75mm HOSE CLAMP 63.5mm WORM TYPE (2 - 1/2'') HOSE INTERCOOLER INLET BOTTOM - CD PIPE ASSY INTERCOOLER INLET - CD ASSY BKT INTCLR PIPE ON COMP CR COMBI SCREW M8 x 1.25 - 21 HOSE INTERCOOLER INLET TOP - CD PRIMARY SHROUD SECONDARY SHROUD FLANGED SCREW M8 x 1.25 - 30 FLANGED NUT M8 x 1.25 BOOST PRESSURE SENSOR


TCE2

TCE3

TCE4

1 1 2 2 2 4 2 2 1 1 1 2 1 1 1 1 3 2 2 4 4 4 2 2 2 1 1 1 2 1 3 5 1 1 1 2 1 1 1 1 1 1

1301A.2

GROUP 1401A - EXHAUST SYSTEM FIG. NO.

PART NO.

DESCRIPTION


M E T S Y S T S U A H X E A 1 0 4 1 P U O R G

1401A.1

1 2 3 4 5 6

0903AA1830N 0902AA0430N 0903AA5510N 0901AA1060N 0903BA0191N 56080A0010N

7 8 9

52100A0040N 0903BA0211N 19000A0330N 0903CA2840N

10

0903CA0010N

ASSEMBLY FRONT PIPE UPR TC E-II 4WD ASSY CAT CON WITH HEAT SHIELD EIV ASSY FRT PIPE LOWER SCDC EIV ASSEMBLY MUFFLER AND TAIL PIPE GASKET, PIPE EXHAUST COMBI SCREW W/ONLY SPECIAL WASHER M8 x 1.25 - 30 COMBI SCREW M10 x 1.5 - 30 GASKET, EXPANSION CHAMBE R U CLAMP ASSEMBLY EXHAUST - TC KIT EXHAUST MOUNTING CONSISTS OF: 6 - RUBBER HANGER


TCE2

TCE3

TCE4

1 1 1 1 1 5 4 2 1 1 NS

1401A.2

GROUP 1503 - HEAD LIGHT

GROUP 1503 - HEAD LIGHT FIG. NO.

PART NO.

DESCRIPTION


1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14

1503.1

1701AA1961N 1701AA1971N 1701AA0271N 1701AA0281N 1701AA0691N 1704AA0070N 1701AA0230N 1704AA0060N 17000A0070N 1701BA0181N 17000A0090N 1701CA0050N 1701CA0060N 52060A0050N 1704AA0050N 17000A0060N 17010A0010N

COMBINATION LAMP ASSY LHD LH COMBINATION LAMP ASSY LHD RH LENS & HOUSING ASSEMBLY RH LENS & HOUSING ASSEMBLY LH DUST COVER RUBBER 'O' RING HEAD LAMP LEV MOTOR VENT TUBE - HEADLAMP RETAINER HEAD LAMP LEV MOTOR BULB - 12V 21W (AMBER COLOR) BULB HOLDER ASSY TURN SIGNAL LAMP BULB - 12V 5W BULB HOLDER POSITION LAMP 'O' RING COMBI SCREW M6 x 1 - 28 HEAD LAMP LEVELLING MOTOR BULB - H4 12V 55/60W KIT SPARE BULBS - HALOGEN P43T


TCE2

TCE3

TCE4

1 1 1 1 2 NS 2 1 2 2 2 2 2 8 1 2 1

1503.2

GROUP 1504A - INDICATING LAMP FIG. NO.

PART NO.

DESCRIPTION


P M A L G N I T A C I D N I A 4 0 5 1 P U O R G

1504A.1

1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15

1702BA0010N 17020A0020N 17020A0031N 1702BA0020N 19000A3391N 1703FA0010N 57060A0020N 1701BA0010N 17000A0090N 1701BA0100N 1701BA0090N 1703HA0201N 1703HA0211N 57060A0010N 1701DA0010N 17020A0041N 1701BA0070N 1701BA0060N

INTERIOR & READING LAMP BULB FESTOON 12V - 10W BULB 12V - 6W INTERIOR LAMP WARNING TRIANGLE ASSEMBLY REFLEX REFLECTOR REAR FLANGED NYLOC NUT M6 x 1 LENS SIDE MARKER LAMP BULB - 12V 5W 'O' RING - BULB HOLDER 5M BULB HOLDER REGISTRATION PLATE LAMP LH REGISTRATION PLATE LAMP RH FLANGED NUT M6 x 1 FRONT FOG LAMP BULB 12V - 65W ASSEMBLY SIDE MARKER LAMP ASSY BULB & HOLDER SIDE MARKER


TCE2

TCE3

TCE4

1

1

1

1

1 1 1 2 4 2 2 2 2 1 1 4 2 2 2 2

1504A.2

GROUP 1505 - TAIL, STOP. TURN SIGNAL AND REVERSE LIGHT

FIG. NO.

PART NO.

DESCRIPTION


1 1 2 3 4 5

17030A0020N 17030A0010N 17030A0050N 17030A0080N 1703AA0120N 57060A0020N

LAMP ASSY RR COMBI WITH FOG RH LAMP ASSY RR COMBI WITH FOG LH CABLE & BULB HOLDER ASSEMBLY BULB 12V - 5/21W BULB 12V - 21W FLANGED NYLOC NUT M6 x 1


TCE2

TCE3

TCE4

1 1 2 2 4 8

1505.1

GROUP 1506A - STEREO SYSTEM FIG. NO.

PA RT NO.

QUANTITY PER VEHICLE

DESCRIPTION

ALL

M E T S Y S O E R E T S A 6 0 5 1 P U O R G

1506A.1

1 2 3 4 5 6 7 9 9 10 11 12 12 13 14 15 15

1501BA0200N 1501BA0280N 1501BA0270N 1501BA0250N 1501BA0260N 1506BA0010N 1501AA0020N 1502AA0020N 1502AA0100N 1502AA0060N 1502AA0030N 1503AA0220N 1503AA0230N 1503AA0280N 55060A0030N 0105HF0190N 0105HF0190B

15

0105HF0190C

15 15

0105HF0200N 0105HF0200B

15

0105HF0200C

16 16 17 18

1503AA0190N 1503AA0200N 1801DA0200N 55060A0030N

1DIN MUSIC SYSTEM FACE PLATE CASE FOR CONTROL PANEL ESCUTHEON MOUNTING SLEEVE REMOTE CONTROL UNIT RUBBER GROMMET ANTENNA ROOF DC ANTENNA ROOF SC GASKET ANTENNA CABLE ANTENNA FRONT SPEAKER WITH SPACER LH FRONT SPEAKER WITH SPACER RH SPACER FOR SPEAKER COMBI SCREW M6 x 1 - 16 SPEAKER GRILL DC RH SPEAKER GRILL DC RH TAN & BEIGE SPEAKER GRILL DC RH BLUE THEME SPEAKER GRILL DC LH SPEAKER GRILL DC LH TAN & BEIGE SPEAKER GRILL DC LH BLUE THEME RR SPEAKER ASSY WITH BRKT LH RR SPEAKER ASSY WITH BRKT RH MOUNTING BRACKET COMBI SCREW M6 x 1 - 16 (* FOR DOUBLE CAB ONLY)


TCE2

TCE3

TCE4

1 1 1 1 1 1 2

1 1 1 1 1 1 2

1 1 1 1 1 1 2 6 1

1 1 1

1

1 1

* 1 1 1 2 2

1506A.2

GROUP 1506C - SWITCHES AND CONTROL FIG. NO.

PART NO.

DESCRIPTION


L O R T N O C D N A S E H C T I W S C 6 0 5 1 P U O R G

1506C.1

1 2 3 3 4 5 6 7 8 9 10 11

1705BA0240N 1201BA0090N 1705BA0251N 1705BA0261N 0111JG0070N 1705DA0040N 01120G0480N 1705AA0300N 1705BA0040N 1705BA0120N 0111JG0031N 0111JG0060N

SWITCH FUEL LID OPEN DEMIST SWITCH DUMMY FACIA PLUG LEFT DUMMY FACIA PLUG RIGHT POWER WINDOW SUB SWITCH HAZARD SWITCH SCREW M4 x 1 - 10 HEAD LAMP LEVELLING SW SCDC DOOR SWITCH DUST COVER SWITCH POWER WINDOW - SC SWITCH POWER WINDOW - DC


TCE2

TCE3

TCE4

1 1

1 1

2

2

1 1

1 1

1 1 1 2 1 4 4

1506C.2

GROUP 1507 - BATTERY HOLD DOWN & CABLE

FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7

1507 1

14010A0010N 1401CA0471N 1401CA0461N 1401BA0010N 57080A0010N 57060A0020N 1401CA0571N

SEPARATOR BATTERY TRAY BATTERY CABLE NEGATIVE BATTERY CABLE POSITIVE CLAMP BATTERY FLANGED NUT M8 x 1.25 FLANGED NYLOC NUT M6 x 1 COVER BATTERY TERMINAL LHD

GROUP 1508 - HORN

1 1 1 1 2 2 1

TCE2

TCE3

FIG. NO.

PART NO.

DESCRIPTION

TCE4


1 1 2

1306AA0050N 1306AA0060N 55080A0040N

HORN ASSEMBLY HIGH TONE FC4 HORN ASSEMBLY LOW TONE FC4 FLANGED BOLT M8 x 1.25 - 15


TCE2

TCE3

TCE4

1 1 2

1508 1

GROUP 1509A - WINDSHIELD WIPER MOTOR - FRONT (LUCAS) FIG. NO.

PART NO.

DESCRIPTION


) S A C U L ( T N O R F R O T O M R E P I W D L E I H S D N I W A 9 0 5 1 P U O R G

1509A.1

1 2

0116AG0431N 0116AG0811N

3 4 5 6 7 8 9 10

0116AG0130N 0116AG0140N 0116AG0150N 0116AG0160N 0116AG0120N 0116AG0190N 0116AG0170N 0116AG0180N 0116AG0990N

11 12 13

0116AG0870N 0116AG0661N 0116AG0110N

WIPER MOTOR WITH SYSTEM LHD KIT LINK ATTACHMENTS CONSISTS OF: 1 - WASHER SPINDLE 1 - CUP WASHER SPINDLE 1 - SEAL SPINDLE 1 - NUT M18 x 1.24 A/F 1 - DUST COVER SPINDLE 1 - NUT HEX HEAD M8 x 1.25 ARM MTG 1 - GROMMET PLENUM MTG BRACKET 1 - FERRULE STEEL PLENUM MTG BRKT KIT ARM & BLADE WIPER FRT IMP LHD CONSISTS OF: 2 - BLADE WIPER FRONT 2 - ARM WIPER FRONT LHD 2 - CAP WIPER ARM


TCE2

TCE3

TCE4

1 2 NS NS NS NS NS NS NS 1

1509A.2

GROUP 1510A - WIRING HARNESS FIG. NO.

PART NO.

DESCRIPTION


S S E N R A H G N I R I W A 0 1 5 1 P U O R G

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 27 25

1801GA0060N 1801GA0050N 1801GA0070N 19000A1570N 0038525 18040A0070N 1801FA0140N 1801FA0160N 1801FA0170N 1801FA0180N 1801FA0190N 1801FA0730N 1801FA0860N 1801FA0210N 1801FA0720N 1801BA1180N 55060A0030N 1801FA0050N 1801DA0141N 1801FA0120N 1802BA0011N 1801FA0040N 1801FA0030N 1801GA0040N 1702AA0010N 0111HG0010N 17000A0031N

CLIP WIRING STUD DASH CLIP WIRING PLENUM CLIP WIRING WHEEL HOUSE PLUCKER BLADE FUSE STRAP CLIP WIRING CLIP 7 DIA HOLE FUSE BLADE TYPE - 5A FUSE BLADE TYPE - 10A FUSE BLADE TYPE - 15A FUSE BLADE TYPE - 20A FUSE BLADE TYPE - 30A MAXI FUSE - 30A MAXI FUSE - 40A MAXI FUSE - 60A MAXI FUSE - 100A PASS COMP FUSE BOX BRACKT COMBI SCREW M6 x 1 - 16 RELAY HEADLAMP RELAY FAN HVAC (CRDe) RELAY IGNITION 50 AMP HAZARD CONTROLLER RELAY TIMER EHB RELAY INTERMITTENT ADHESIVE TAPE ENGINE COMPARTMENT LAMP POP RIVET AVDEL 1601 - 0613 BULB 12V, 10W

TCE2

TCE3

TCE4

2 4 3 1 16 1 1 9 16 2 1 1 2 2 1 1 2 2 1 1 1 1 1 1 1 2 1

CONTINUE…

1510A.1


1510A.2


PART NO.

DESCRIPTION



28 29 30 31 32

1801DA0191N 0705BD0011N 07070A0140N 0111CG0230N 1703AA0050N

33 34 35 36 37 38 39 40 41

55080A0040N 1703AA0040N 1105DA0211N 1105DA0420N 1105DA0430N 1105DA0350N 1105AA0140N 1105AA0150N 1705BA0060N

42 43 44

55060A0030N 1105BA0080N 1105BA0230N

45 46 47 48

1105BA0161N 1105BA0110N 1105BA0070N 1105BA0270N

STARTER RELAY ECU 4WD COVER ECU X-REC BOLT NO. 12 x 16 ST AB TYP * PLASTIC FASTENER (* FOR 4WD) FLANGE BOLT M8 x 1.25 - 15 FLANGE SCREW - ST14 PAN PH (4WD) COMBI SW SCDC LHD H E W/O CS CENTRAL SWITCH ASSEMBLY LIGHTING LEVER RHS WIPER LEVER LHS SPRING HORN PIN HORN PIN SWITCH ROTARY TRANSFER CASE * (* FOR 4WD) COMBI SCREW M6 x 1 - 16 IGNITION SWITCH ASSEMBLY KIT-IGNITION SWITCH & DOOR LOCK WITH ILLUMINATION RING CLAMP MOUNTING SCREW ANTI LOOSENING SCREW PIN ILLUMINATION RING PIGTAIL WITH BULB

TCE2

TCE3

TCE4

1 1 1 2 6 3 4 1 1 1 1 1 1 1 9 1 1 1 2 2 1

1

CONTINUE…

1510A.3


1510A.4


PART NO.

DESCRIPTION


49

0315CM0031N

50

57060A0020N

FLANGED NYLOC NUT M6X1

2

51

0309CM0170N

ECU MOUNTING BRACKET - FRONT

1

0309CM0180N

ECU MOUNTING BRACKET - REAR

1

52


1510A.5

ECU WITHOUT ETK EDC16C39

1801AA1801N

ENGINE W/H LHD EURO IV

1

1801AA0240N

WIRING FRONT FOG LAMP SCDC

1

1801CA3981N

DRIVER DOOR WIRING HARNESS

1801CA3541N

DRIVER DOOR WIRING HARNESS

1801CA3561N

CO - DRIVER DOOR WIRING HARNESS

1801CA4001N

REAR DOOR WIRING HARNESS

1801CA3571N

REAR DOOR WIRING HARNESS - DC

1801AA1311N

WIRING HARNESS ENIGNE ROOM

1

1801AA1340N

JUMPER CABLE GLOW PLUGS EIII

1

1801BA1161N

CCB WIRING HARNESS CRDE LHD

1801BA1051N

CCB WIRING HARNESS CRDE LHD

1801CA3741N

ROOF WIRING HARNESS DC

1801CA3731N

ROOF WIRING HARNESS SC

1

1801CA3781N

FLOOR WIRING HARNESS DC LHD

1

1801CA3761N

FLOOR WIRING HARNESS SC LHD

1

1801DA0171N

CHASSIS WIRING HARNESS DC

1

1801DA0161N

CHASSIS WIRING HARNESS SC

1

1801DA0181N

CARGO WIRING HARNESS

1

1801CA4401N

TRANSFER CASE WIRING - 4WD ONLY

1

18 01E A03 11N

WIRI NG HA RNE SS ECU EARTH J UMPER

1

1801EA0381N

DEMISTER EARTH CABLE

1

1801CA3551N

WIRING HARNESS CONSOLE 2WD

1

1801CA3611N

WIRING HARNESS CONSOLE 4WD

1


TCE2

TCE3

1

1

TCE4

1

1 1 1

1 1

1

1 1

1

1510A.6


PART NO.

DESCRIPTION


1308CA0010N


1510A.7

1 9

19000A3941N 1804AA0090N

5

1804AA0061N

1 6 2 3 4 7 8 10 11 12

19000A3941N 1804AA0110N 19000A3961N 19000A3971N 1302AA0401N 1801DA0071N 092512 1302AA0651N 0700AD0011N 1805AA0631N

KIT CONTROL MODULE UNIT - SCDC CONSISTS OF : 2 - TRANSMITTER SECURITY SYSTEM 1 - ALARM CONTROL UNIT WITH SHOCK SENSOR KIT REMOTE LOCK SYSTEM CONSISTS OF : 2 - TRANSMITTER SECURITY SYSTEM 1 - ASSY BRKT ECU RELAY EXPORT 1 - SIREN 6 TONE SECURITY SYSTEM BONNET SWITCH SECURITY SYSTEM VEHICLE SPEED SENSOR - 4WD RELAY STARTER CUT-OFF HEAD LIGHT RELAY VEHICLE SPEED SENSOR - 2WD BRACKET SPEED SENSOR FOLLOW ME HEAD LAMP RELAY


TCE2

TCE3

TCE4

1 2 NS 1

NS 1 1

1 1 1

1510A.8

GROUP 1601A - INSTRUMENTS FIG. NO.

PART NO.

DESCRIPTION


S T N E M U R T S N I A 1 0 6 1 P U O R G

1601A.1

1 2 3 3 3 4 4 4 6 7 8 9 10 11 12 13 14

1301AA1931N 1301AA1931A 1301AA1931B 1301AA0541N 1301AA0521N 1301AA1330N 1301AA1370N 1301AA1410N 1301AA2330N 1301AA2340N 1301AA2320N 1301AA2301N 1301AA0631N 1301AA0561N 1301AA0581N 1301AA0571N 1301AA0591N 1301AA0641N 1301AA0701N 01120G0200N

INSTRUMENT CLUSTER CRDe GREY INSTRUMENT CLUSTER CRDe TAN INSTRUMENT CLUSTER CRDe BLUE CRYSTAL FRONT DIAL ASSEMBLY COMBIMETER GREY ASSEMBLY COMBIMETER TAN ASSEMBLY COMBIMETER BLUE DUAL GAUGE (FUEL & TEMP) GREY DUAL GAUGE (FUEL & TEMP) TAN DUAL GAUGE (FUEL & TEMP) BLUE ASSEMBLY FLEXIBLE PCB FITMENT KIT (SCREWS) ASSEMBLY LAMP HOLDER (T5) LAMP WEDGE BASE ASSEMBLY LAMP HOLDER (T10) LAMP WEDGE BASE RETAINER RETAINER SCREW #8B-ST PAN WITH PH CROSS


TCE2

TCE3

1

1

TCE4

1 1 1 1 1

1 1 1

1

1 1 1

1 1 16 16 4 4 1 1 4

1601A.2

GROUP 1602A - WINDSHIELD WASHER FIG. NO NO.

PART NO NO.

DESCRIPTION


R E H S A W D L E I H S D N I W A 2 0 6 1 P U O R G

1602A.1

1 2 3 4 5 6 9 10 11

0116 116CG03 CG030 01N 0116CG0190N 0116CG0220N 57080A0010N 0116CG0240N 52080A0030N 0116CG0140N 0116CG0260N 0111HG0010N 01 0 116CG0410N

7 8 12 13

0116CG0380N 0116CG0040N 03150C0170N 0116 0116CG CG01 0170 70N N 0116CG00 0116CG0070N 70N

TANK TANK W/O W/O MOT MOTOR W/S W/S WAS WASHER HER STD MOTOR WINDSHIELD WASHER FRT CAP, WINDSHIELD WASHER TANK FLANGED NUT M8 x 1.25 FUNNEL W/S WASHER TANK FLANGED SCREW M8 x 1.25 - 30 CLIP, W/S WASHER TUBE CLIP, W/S WASHER TUBE POP RIVET AVDEL 1601 - 0613 KIT WINDSHIELD WASHER FRONT CONSISTS OF: 1 - STEEL TUBE W/S WASHER 1 - TUBE WINDSCREEN WASHER 1 - CLIP HOSE VACUUM 1 - FRON FRONT T NOZZ NOZZLE LE ASSY ASSY W/S W/S WASH WASHER ER 1 - WASHER WASHER BOTTLE BOTTLE ASSEMBLY ASSEMBLY


TCE2

TCE3

TCE4

1 1 1 2 1 1 1 1 1 1 NS NS NS

1602A.2

GROUP 1700 - TRANSMISSION ASSEMBLY

GROUP 1700 - TRANSMISSION ASSEMBLY FIG. NO NO.

PART NO NO.

DESCRIPTION


0703AD 0703AD2780 2780N N 0703AD 0703AD2800 2800N N

TRANSMISS TRANSMISSION ION ASSEMBLY ASSEMBLY 2WD V4 V4 NGT530 LHD CRDe TRANSMISS TRANSMISSION ION ASSEMBLY ASSEMBLY 4WD V4 NGT530 LHD CRDe

TCE2

TCE3

TCE4

1 1

2WD

4WD

1700.1


1700.2

GROUP 1701A - TRANSMISSION HOUSING AND ATTACHING - 2WD FIG. NO NO.

PART NO NO.

DESCRIPTION


D W 2 G N I H C A T T A D N A G N I S U O H N O I S S I M S N A R T A 1 0 7 1 P U O R G

1701A.1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

9603392680 7903067078 7903001457 7903057053 7903001422 7903057003 7903067033 7903067034 7903075037 0018898 9603707280 7903062030 9159509080 7903232023 0703BD0380N

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

07 0703BD0370N 07 07000D0490N 7903201214 7910030169 7830197000 7903062003 7903057005 0700AD0011N 9151741280 7910029610 3106224 6106208 0703FD0230N 0068592 7903065010 7910032135 7903087031 0068594 0703FA0010N 7903032071 0092659 7903201035

TRANSMISSION HOUSING FRONT ASSY PIN ELASTIC 8 - 18 SCREW M7 x 1 WASHER ELASTIC BOLT M8 x 1.25 - 85 ELASTIC WASHER M7 ELASTIC PIN 12 - 15 ELASTIC PIN 14 - 15 PLUG M18 x 1.50 COOPER ASBESTOS WASHER M18 SWITCH - REVERSE CONTACT SEAL N/S STUD M8 x 1.25 LOCKNUT M8 x 1.25 ASSY INT AND REAR HSG NGT 530 CONSIST OF : 1 - INTERMEDIATE HOUSING 1 - T/M HOUSING REAR SCREW M8 x 1.25 BREATHER MAGNETIC DRAIN PLUG WASHER COPPER ASBESTOS ELASTIC WASHER M8 SPEED SENSOR CONN MTG BRACKET LOCKING PLATE LOCKING PLATE SEAL SCREW HEX HD M6 x 1 - 12 WASHER PLAIN M6 SPEEDO DRIVEN GEAR WASHER BEARING 'O' RING, N/S SLEEVE GEAR SUPPORT OIL SEAL 8.5 x 16 - 6.5 GUIDE BUSH LOCATING SCREW NUT HM7 x 100 RETAINER PLATE SCREW M8 x 1.25 - 35


TCE2

TCE3

TCE4

1 4 6 6 6 6 2 2 1 1 1 1 3 3 1 NS NS 4 1 1 1 17 1 1 1 7 7 1 1 2 1 1 1 1 1 2 7

1701A.2

GROUP 1701A - TRANSMISSION HOUSING AND ATTACHING - 4WD FIG. NO.

PART NO.

DESCRIPTION


D W 4 G N I H C A T T A D N A G N I S U O H N O I S S I M S N A R T A 1 0 7 1 P U O R G

1701A.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

9603392680 7903067078 7903001457 7903057053 7903001422 7903057003 7903067033 7903067034 7903075037 0018898 9603707280 7903062030 9159509080 7903232023 0703BD0550N

16 17 18 19 20 21 22 23 24 25

0703BD0590N 07000D0510N 7903201214 7910030169 7830197000 7903062003 7903057005 0700AD0011N 0092659 6106208 3106224 7903201035

TRANSMISSION HOUSING FRONT ASSY PIN ELASTIC 8 - 18 SCREW M7 x 1 WASHER ELASTIC BOLT M8 x 1.25 - 85 ELASTIC WASHER M7 ELASTIC PIN 12 - 15 ELASTIC PIN 14 - 15 PLUG M18 x 1.50 COOPER ASBESTOS WASHER M18 SWITCH - REVERSE CONTACT SEAL N/S STUD M8 x 1.25 LOCKNUT M8 x 1.25 ASSY INT AND RR HSG NGT530 4WD CONSIST OF : 1 - INTERMEDIATE HSG NGT530 4WD 1 - REAR HOUSING 4WD SCREW M8 x 1.25 BREATHER MAGNETIC DRAIN PLUG WASHER COPPER ASBESTOS ELASTIC WASHER M8 SPEED SENSOR CONNECTING MTG BKT RETAINER PLATE WASHER PLAIN M6 SCREW HEX HD M6 x 1 - 12 SCREW M8 x 1.25 - 35


TCE2

TCE3

TCE4

1 4 6 6 6 6 2 2 1 1 1 1 3 3 1 NS NS 4 1 1 1 17 1 2 4 4 7

1701A.4

GROUP 1702 - SELECTION BIASING FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7

0703CD0980N 0703CD1010N 0703CD1090N 0703CD1080N 07030D0310N 6106208C 3106224

ADAPTER PIVOT PLUNGER RETURN BIASING SPRING 5TH/REV BIASING SPRING 1ST/2ND SIDE COVER PLATE PLAIN WASHER M6 SCREW HEX HD M6 x 1 - 12

TCE2

TCE3

TCE4

1 2 1 1 2 4 4

D W 4

G N I S A I B N O I T C E L E S 2 0 7 1 P U O R G

D W 2

1702.1


1702.2

GROUP 1703 - SHAFT RAIL AND FORKS

FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 5 6 7 8 9 10 11 12

0703CD0880N 0703CD0890N 0703CD0240N 7903067005 0052359 7903090022 0703CD1060N 7836174000 7836279000 7903075044 0703DD0010N 0703DD0020N 0703CD0131N

RAIL ASSEMBLY (1 & 2) RAIL ASSEMBLY (3 & 4) RAIL ASSEMBLY (5TH & REVERSE) ELASTIC PIN 6 - 27 STEEL BALL STEEL BALL (OPT) PIN 4 - 12 FINGER INTERLOCK SPRING LOCKING PLUG M12 x 1.25 SPLIT PIN 6 - 12 LOCKING PLATE ROLL PIN 6 - 20


TCE2

TCE3

TCE4

1 1 1 4 3 3 1 1 2 2 1 1 2 1703.1

GROUP 1704 - DRIVE SHAFT FIG. NO.

PART NO.


DESCRIPTION

ALL

1 2 3 4

T F A H S E V I R D 4 0 7 1 P U O R G

1704.1

0703DD1150N 0068624 9603417880 0703DD2910N 0703DD2920N 0703DD3130N 0703DD3140N 9153541980 9153542080 9153542180 9153542280 9153542380 9153542480 9153542580 9153542680 9153542780 9153542880 9153851880 9153851980 9153852080 9153852180 9153852280 9153852380 9153852480 9153852580 9153852680 9153852780 9159513680 9159513780 9159513880 9159513980 9159514080

INPUT GEAR ASSEMBLY DEFLECTOR OIL TAPER ROLLER BEARING SHIM MD BEARING PRE LOAD T2.65 SHIM MD BEARING PRE LOAD T2.70 SHIM MD BEARING PRE LOAD T2.75 SHIM MD BEARING PRE LOAD T2.80 SHIM MD BEARING PRE LOAD T1.40 SHIM MD BEARING PRE LOAD T1.45 SHIM MD BEARING PRE LOAD T1.50 SHIM MD BEARING PRE LOAD T1.55 SHIM MD BEARING PRE LOAD T1.60 SHIM MD BEARING PRE LOAD T1.90 SHIM MD BEARING PRE LOAD T1.95 SHIM MD BEARING PRE LOAD T2.00 SHIM MD BEARING PRE LOAD T2.05 SHIM MD BEARING PRE LOAD T2.10 SHIM MD BEARING PRE LOAD T2.15 SHIM MD BEARING PRE LOAD T2.20 SHIM MD BEARING PRE LOAD T2.25 SHIM MD BEARING PRE LOAD T2.30 SHIM MD BEARING PRE LOAD T2.35 SHIM MD BEARING PRE LOAD T2.40 SHIM MD BEARING PRE LOAD T2.45 SHIM MD BEARING PRE LOAD T2.50 SHIM MD BEARING PRE LOAD T2.55 SHIM MD BEARING PRE LOAD T2.60 SHIM MD BEARING PRE LOAD T1.65 SHIM MD BEARING PRE LOAD T1.70 SHIM MD BEARING PRE LOAD T1.75 SHIM MD BEARING PRE LOAD T1.80 SHIM MD BEARING PRE LOAD T1.85 (* OPTIONAL AS REQUIRED)


TCE2

TCE3

TCE4

1 1 1 1

*

1704.2

GROUP 1705 - MAIN SHAFT DRIVE GEAR & SYNCHRONIZER - 2WD FIG. NO.

PART NO.

DESCRIPTION


D W 2 R E S I N O R H C N Y S & R A E G E V I R D T F A H S N I A M 5 0 7 1 P U O R G

1705.1

1 2 3 4 5 6 7 8 9 10 11 12 13

07000A0200A 9600067680 9153518880 7903066036 7903058015 0703ED0730N 0703DD1130N 9151061380 0703DD1110N 0703ED0720N 0703DD1870N 0703DD1090N 0703DD1440N 0703DD2830N 0703DD2840N 0703DD2850N 0703DD1950N 0703DD1960N 0703DD1970N 0703DD1980N 0703DD1990N 0703DD2000N 0703DD2010N 0703DD2020N 0703DD2030N 0703DD2040N 0703DD2050N 0703DD2060N 0703DD2070N 0703DD2080N

14 15 16 17 18 19 20 21 22 23 24 25

9603417880 7903066016 9603489380 07000A0220A 9153656880 0703DD3310N 9151892980 0703DD4050N 07000A0210A A001028 0020178 51100A0050N

OUTPUT SHAFT TAPER ROLLER BRG. SNR 32004 SPACER 2.5 THK CIRCLIP 32 - 7 SPRING WASHER 35.3 SYNCHRONISER ASSY 3RD & 4TH ASSY 3RD GEAR OUTPUT SHAFT V4 NEEDLE CAGE 40.2 x 44.2 x 30 (2&3 GEAR) ASSY 2ND GEAR OUTPUT SHAFT V4,V3 SYNCHRONISER ASSEMBLY 1ST & 2ND BUSH 1ST GEAR ASSEMBLY 1ST GEAR OUTPUT SHAFT SPACER 1ST GEAR INT BRG 3.00 SPACER 1ST GEAR INT BRG 2.50 SPACER 1ST GEAR INT BRG 2.55 SPACER 1ST GEAR INT BRG 2.60 SPACER 1ST GEAR INT BRG 2.65 SPACER 1ST GEAR INT BRG 2.70 SPACER 1ST GEAR INT BRG 2.75 SPACER 1ST GEAR INT BRG 2.80 SPACER 1ST GEAR INT BRG 2.85 SPACER 1ST GEAR INT BRG 2.90 * SPACER 1ST GEAR INT BRG 2.95 SPACER 1ST GEAR INT BRG 3.05 SPACER 1ST GEAR INT BRG 3.10 SPACER 1ST GEAR INT BRG 3.15 SPACER 1ST GEAR INT BRG 3.20 SPACER 1ST GEAR INT BRG 3.25 SPACER 1ST GEAR INT BRG 3.30 SPACER 1ST GEAR INT BRG 3.35 (* OPTIONAL AS REQUIRED) TAPER ROLLER BEARING CIRCLIP 81 - 2 (O/P SHAFT REAR BRG) GEAR DRIVEN - REVERSE SLEEVE OUTPUT SHAFT 5TH DRIVEN GEAR INT SNAP RING 71.8 x 1.7 THK CYLINDRICAL ROLLER BRG 5TH GEAR OIL SEAL REAR HSG NGT520/530 COMPANION FLANGE NUT TYPE (2WD) COMPANION FLANGE NUT WASHER NYLOC NUT G19.05mm - 16 (3/4"-16) BOLT COMPANION FLANGE TO PROPELLER SHAFT (2WD)


TCE2

TCE3

TCE4

1 1 1 1 1 1 1 3 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 4

1705.2

GROUP 1705 - MAIN SHAFT DRIVE GEAR & SYNCHRONIZER - 4WD FIG. NO.

PART NO.

DESCRIPTION


D W 4 R E S I N O R H C N Y S & R A E G E V I R D T F A H S N I A M 5 0 7 1 P U O R G

1705.3

1 2 3 4 5 6 7 8

0091270 9600067680 9153518880 7903066036 7903058015 0703ED0730N 0703DD1130N 9151061380

9 10 11 12 13

0703DD1110N 0703ED0720N 0703DD1870N 0703DD1090N 0703DD1440N 0703DD2830N 0703DD2840N 0703DD2850N 0703DD1950N 0703DD1960N 0703DD1970N 0703DD1980N 0703DD1990N 0703DD2000N 0703DD2010N 0703DD2020N 0703DD2030N 0703DD2040N 0703DD2050N 0703DD2060N 0703DD2070N 0703DD2080N

14 15 16 17 18 19 20 21 22 23

9603417880 7903066016 9603489380 9159508380 7903066109 9153656880 0703DD3310N 9151892980 7903066110 0703DD4050N

OUTPUT SHAFT TAPER ROLLER BRG. SNR 32004 SPACER 2.5 THK CIRCLIP 32 - 7 SPRING WASHER 35.3 SYNCHRONISER ASSY 3RD & 4TH ASSY 3RD GEAR OUTPUT SHAFT V4 NEEDLE CAGE 40.2 x 44.2 x 30 (2&3 GEAR) ASSY 2ND GEAR OUTPUT SHAFT V4,V3 SYNCHRONISER ASSEMBLY 1ST & 2ND BUSH 1ST GEAR ASSEMBLY 1ST GEAR OUTPUT SHAFT SPACER 1ST GEAR INT BRG 3.00 SPACER 1ST GEAR INT BRG 2.50 SPACER 1ST GEAR INT BRG 2.55 SPACER 1ST GEAR INT BRG 2.60 SPACER 1ST GEAR INT BRG 2.65 SPACER 1ST GEAR INT BRG 2.70 SPACER 1ST GEAR INT BRG 2.75 SPACER 1ST GEAR INT BRG 2.80 SPACER 1ST GEAR INT BRG 2.85 SPACER 1ST GEAR INT BRG 2.90 * SPACER 1ST GEAR INT BRG 2.95 SPACER 1ST GEAR INT BRG 3.05 SPACER 1ST GEAR INT BRG 3.10 SPACER 1ST GEAR INT BRG 3.15 SPACER 1ST GEAR INT BRG 3.20 SPACER 1ST GEAR INT BRG 3.25 SPACER 1ST GEAR INT BRG 3.30 SPACER 1ST GEAR INT BRG 3.35 (* OPTIONAL AS REQUIRED) TAPER ROLLER BEARING CIRCLIP 81 - 2 (O/P SHAFT REAR BRG) GEAR DRIVEN - REVERSE NUT M31 x 1.25 CIRCLIP PE29 5TH DRIVEN GEAR CIRCLIP 68 - O/P SHAFT REAR HSG CYLINDRICAL ROLLER BRG 5TH GEAR SNAP RING 25.7 OIL SEAL REAR HSG NGT520/530


TCE2

TCE3

TCE4

1 1 1 1 1 1 1 3 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1

1705.4

GROUP 1706 - COUNTER LAY SHAFT GEAR & SYNCHRONIZER FIG. NO.

PART NO.

DESCRIPTION


R E Z I N O R H C N Y S & R A E G T F A H S Y A L R E T N U O C 6 0 7 1 P U O R G

1 2 3

07000D0350N 9159512180 7834186000 7834187000 7834188000 7834189000 7834190000 7834191000 7834192000 7834193000 7834194000 7834195000 7834196000 7834197000 7834198000 7834199000 7834200000 7834201000 7834202000 7834203000 7834204000 7834205000 7834206000 7834256000 7834257000 7834258000

4 5 6 7 8 9 9 10

9603417980 0703DD1370N 9603418080 9153691280 9151433080 0703DD3210N 0068602 7910028075

COUNTER SHAFT TAPER ROLLER BRG (C'SHAFT FRT) ADJ SPACER C'SHAFT FRONT 2.25 ADJ SPACER C'SHAFT FRONT 2.30 ADJ SPACER C'SHAFT FRONT 2.35 ADJ SPACER C'SHAFT FRONT 2.40 ADJ SPACER C'SHAFT FRONT 2.45 ADJ SPACER C'SHAFT FRONT 2.50 ADJ SPACER C'SHAFT FRONT 2.55 ADJ SPACER C'SHAFT FRONT 2.60 ADJ SPACER C'SHAFT FRONT 2.65 ADJ SPACER C'SHAFT FRONT 2.70 ADJ SPACER C'SHAFT FRONT 2.75 ADJ SPACER C'SHAFT FRONT 2.80 ADJ SPACER C'SHAFT FRONT 2.85 * ADJ SPACER C'SHAFT FRONT 2.90 ADJ SPACER C'SHAFT FRONT 2.95 ADJ SPACER C'SHAFT FRONT 3.00 ADJ SPACER C'SHAFT FRONT 3.05 ADJ SPACER C'SHAFT FRONT 3.10 ADJ SPACER C'SHAFT FRONT 3.15 ADJ SPACER C'SHAFT FRONT 3.20 ADJ SPACER C'SHAFT FRONT 3.25 ADJ SPACER C'SHAFT FRONT 3.30 ADJ SPACER C'SHAFT FRONT 3.35 ADJ SPACER C'SHAFT FRONT 3.40 (* OPTIONAL AS REQUIRED) TAPER ROLLER BRG (C'SHAFT REAR) 5TH REV SUB - SHAFT CIRCLIP (COUNTER SHAFT REAR BRG) SYNCHRONIZER ASSY 5TH & REV NEEDLE CAGE N/S - 5TH DRIVING GEAR 5TH DRIVE GEAR ASSY CRDe (2WD) 5TH GEAR ASSEMBLY (4WD) SHIM - 5TH DRIVE GEAR

TCE2

TCE3

TCE4

1 1 1

1 1 1 1 1 1 1 1

CONTINUE…

1706.1


1706.2

GROUP 1706 - COUNTER LAY SHAFT GEAR & SYNCHRONIZER FIG. NO.

PART NO.


DESCRIPTION

ALL

11

R E Z I N O R H C N Y S & R A E G T F A H S Y A L R E T N U O C 6 0 7 1 P U O R G

1706.3

12 13 14 15 16 17 18

7910028076 7910028077 7910028078 7910028079 7910028080 7910028081 7910028082 7910028083 7910028084 7910028085 7910028086 7910028087 7910028088 7910028089 7910028090 7910028091 7910028092 7910028093 7910028094 7910028095 7910028096 0703DD2650N 0703DD2660N 0703DD2670N 0703DD2680N 0703DD2690N 0703DD2700N 0703DD2710N 0703DD2720N 9159514180 9153970780 9603489480 7903067031 7903072247 7910028919 0703FD0240N

ADJUSTABLE SHIM SUB SHAFT 1.00 ADJUSTABLE SHIM SUB SHAFT 1.05 ADJUSTABLE SHIM SUB SHAFT 1.10 ADJUSTABLE SHIM SUB SHAFT 1.15 ADJUSTABLE SHIM SUB SHAFT 1.20 ADJUSTABLE SHIM SUB SHAFT 1.25 ADJUSTABLE SHIM SUB SHAFT 1.30 ADJUSTABLE SHIM SUB SHAFT 1.35 ADJUSTABLE SHIM SUB SHAFT 1.40 ADJUSTABLE SHIM SUB SHAFT 1.45 ADJUSTABLE SHIM SUB SHAFT 1.50 ADJUSTABLE SHIM SUB SHAFT 1.55 ADJUSTABLE SHIM SUB SHAFT 1.60 ADJUSTABLE SHIM SUB SHAFT 1.65 ADJUSTABLE SHIM SUB SHAFT 1.70 ADJUSTABLE SHIM SUB SHAFT 1.75 ADJUSTABLE SHIM SUB SHAFT 1.80 ADJUSTABLE SHIM SUB SHAFT 1.85 ADJUSTABLE SHIM SUB SHAFT 1.90 ADJUSTABLE SHIM SUB SHAFT 1.95 ADJUSTABLE SHIM SUB SHAFT 2.00 ADJUSTABLE SHIM SUB SHAFT 2.05 ADJUSTABLE SHIM SUB SHAFT 2.10 ADJUSTABLE SHIM SUB SHAFT 2.15 ADJUSTABLE SHIM SUB SHAFT 2.20 ADJUSTABLE SHIM SUB SHAFT 2.25 ADJUSTABLE SHIM SUB SHAFT 2.30 ADJUSTABLE SHIM SUB SHAFT 2.35 ADJUSTABLE SHIM SUB SHAFT 2.40 (* OPTIONAL AS REQUIRED) CYLINDRICAL ROLLER BEARING PIN SLIDING GEAR GEAR SLIDING - REVERSE PIN ELASTIC 6 - 33 RIVET G3.2 - 7.5 REVERSE SYNCHRONIZER CONE SPEEDO DRIVING GEAR 8 x 16 (2WD)


TCE2

TCE3

TCE4

1

*

1 1 1 1 3 1 1

1706.4

GROUP 1707 - TRANSMISSION SHIFT LEVER

GROUP 1707 - TRANSMISSION SHIFT LEVER FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7 8 9 10 11 12

1707.1

0706AD0780N 07060D0380N 1104AA0300N 0706AA0020N 0038525 0703CD1020N 0703CD1000N 0703CD1100N 0703CD1140N 0024626 0092658 7903067078

SHIFT LEVER BOTTOM NGT 530 - LHD GEAR SHIFT LEVER TOP ASSY NVH STEERING WHEEL NUT M16 x 1.5 GEAR SHIFT KNOB STRAP CLIP GROMMET BOTTOM LEVER PLATE SPRING & GROMMET RETENTION SPRING SHIFT LEVER NYLON BUSH FLANGE BOLT M8 x 1.25 - 20 PIN PIVOT PIN ELASTIC 8 - 18


TCE2

TCE3

TCE4

1 1 1 1 3 1 1 1 1 3 1 1

1707.2

GROUP 1801 - TRANSMISSION AND TRANSFER CASE ASSY - 4WD FIG. NO.

PART NO.

DESCRIPTION


D W 4 Y S S A E S A C R E F S N A R T D N A N O I S S I M S N A R T 1 0 8 1 P U O R G

1801.1

1 2 3 4 5 6 7 8 9 10 11 12 13

0707AD0020N 0703AA0010N 0090849 7903057100 0075764 0090440 0090441 6108212C 6508212 7903232005 0090486 7903067033 0703AD2800N

14 15 16 17 18 19 20 21 22

0098693 5308204 07070A0150N 07070A0160N 0703AD2000N 0703AD1900N 0703AD1910N SF0202025 55080A0010N

TF ASSY BW ELECT SHIFT (R-0.294) ADAPTOR SOCKET HEAD CAP SCREW WASHER ELASTIC M10 HOSE CLAMP STUD T/M TO ADAPTOR STUD T/M TO ADAPTOR PLAIN WASHER M8 SPRING LOCK WASHER M8 NUT HEX M8 x 1.25 'O' RING BA 10 GEAR BOX ELASTIC PIN 12 - 15 TRANSMISSION ASSEMBLY 4WD V4 NGT530 LHD CRDe PARKING BRAKE MOUNTING BRACKET NYLOC NUT M8 x 1.25 BRACKET, TUBULAR BREATHER TUBE BREATHER TUNER MASS ASSEMBLY SIDE BRACKET TUNER (FRONT) SIDE BRACKET TUNER (REAR) SCREW HEX FLANGED M10 x 1.5 - 44 COMBI SCREW M8 x 1.25 - 25


TCE2

TCE3

TCE4

1 1 5 5 2 6 2 8 8 8 1 2 1 1 2 1 1 1 1 1 2 4

1801.2

GROUP 1801A - TRANSFER CASE ASSY (ELECTRICAL SHIFT)

GROUP 1801A - TRANSFER CASE ASSY (ELECTRICAL SHIFT) FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 8 9 10 12 13 14 17 18 19 20 21 22 23 24 25 26 27 28 29 31 33 34 35 36 37 38 39 40 41 42 43 44 45 49 50 51 54 55

1801A.1

07070A0090N 0089862 0089864 0089863 0707DA0171N 07070A0501N 0089971 0089880 07070A0481N 0089881 0707CA0211N 0707CA0221N 07070A0351N 0707BA0101N 0707BA0071N 0707DA0201N 07070A0421N 0707CA0171N 07070A0331N 0707DA0011N 0707DA0031N 0707BA0091N 07070A0171N 0707DA0231N 0089861 07070A0361N 0707BA0081N 0707CA0141N 07070A0221N 0707CA0161N 07070A0441N 07070A0461N 0707CA0101N 0707CA0131N 07070A0191N 07070A0311N 0707DA0091N 0707DA0101N 0707DA0071N 0707DA0151N 07070A0251N 07070A0261N 07070A0411N 0707CA0021N 0707DA0161N

ASSEMBLY TRANSFER CASE NUT WASHER SEAL OIL CIRCULAR FLANGE PLUG PIPE BOLT BOLT BRACKET ASM SENSOR & 'O' RING BRACKET (MOTOR) ASM MOTOR BOLT ASM COVER SEAL OIL BEARING SLEEVE NUT ASM ELECTRIC COIL SNAP RING BEARING BEARING NEEDLE COVER MAGNET GEAR SPEEDO (5T) SEAL OIL SPRING CLUTCH HOUSING ASM LOCKUP SNAP RING HUB LOCKUP SPRING COLLAR SHAFT RAIL ASM LOCKUP SHIFT FORK SNAP RING SPACER SPROCKET DRIVE (24T) SPROCKET DRIVEN (24T) CHAIN ASM SHAFT AND PUMP CLAMP COUPLING HOSE ASM GEROTOR PUMP FACING LOCKUP FORK ASM OUTPUT SHAFT


TCE2

TCE3

TCE4

1 2 2 2 1 2 1 3 1 1 1 1 15 1 1 1 3 1 2 2 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

1801A.2

GROUP 1801A - TRANSFER CASE ASSY (ELECTRICAL SHIFT)

GROUP 1801A - TRANSFER CASE ASSY (ELECTRICAL SHIFT) FIG. NO.

PART NO.

DESCRIPTION


56 57 58 59 68 69 71 72 74 75 77 79 80 81 82 83 85 87 88 89 90 91 94 95 96 97 100 101 102 103 105 109

1801A.3

07070A0371N 0707CA0061N 0707CA0081N 0707CA0121N 0707DA0221N 07070A0491N 0707DA0131N 07070A0391N 0707CA0231N 07070A0201N 07070A0181N 07070A0211N 0707DA0021N 0707DA0191N 0707DA0051N 0707DA0111N 0707DA0081N 07070A0231N 0707DA0061N 0707DA0121N 0707DA0141N 0707DA0241N 0089872 0089871 0089873 07070A0401N 0707CA0151N 07070A0451N 07070A0431N 0707DA0211N 0707CA0241N 07070A0321N

FILTER HUB REDUCTION FACING REDUCTION FORK ASM REDUCTION SHIFT FORK ASM YOKE DEFLECTOR DUST OUTPUT SHAFT LOWER BREATHER NIPPLE ASM ADAPTE R SNAP RING SPIRAL PIN SNAP RING BEARING ASM INPUT SHAFT BUSHING BEARING NEEDLE THRUST WASHER SNAP RING THRUST PLATE SUN GEAR ASM CARRIER ( COMPLETE) ASM SPEEDO GEAR & SHAFT (17T) SEAL SPEEDO 'O' RING BODY SPEEDO BOLT CAM (ELECTRIC SHIFT) SPRING SPACER SHIFT SHAFT ASM CASE PIN DOWEL


TCE2

TCE3

TCE4

1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

1801A.4

GROUP 1901 - PROPELLER SHAFT

GROUP 1901 - PROPELLER SHAFT FIG. NO.

PART NO.

DESCRIPTION


1901.1

1

0501AA0861N

4 5 6

0501BA0061N 0501AA0290N 0501DA0100N

7

0501DA0110N

14 15 1

0501EA0051N 0501EA0061N 0501AA0871N

4 5 6

0501BA0061N 0501AA0290N 0501DA0120N

7

0501DA0110N

14 15 2 3 8 9 10 11 12 13

0501EA0051N 0501EA0061N 51100A0050N 57100A0020N 0501AA0090N A000490 G120214 G120368 0501BA0010N 0501BA0020N

16 17 18

1102AA0810N 0503AA0250N 5312202

PROPELLER SHAFT ASSY SCDC 2WD CONSIST OF : 2 - FLANGE YOKE 4 - KIT UNIVERSAL JOINT 1 - FRONT SHAFT TUBE SUB ASSY SCDC - 2WD 1 - REAR SHAFT TUBE SUB ASSY SCDC 1 - RUBBER 1 - BRACKET PROPELLER SHAFT ASSY SCDC 4WD CONSIST OF : 2 - FLANGE YOKE 4 - KIT UNIVERSAL JOINT 1 - FRONT SHAFT TUBE SUB ASSY SCDC - 4WD 1 - REAR SHAFT TUBE SUB ASSY SCDC 1 - RUBBER 1 - BRACKET BOLT HEX COMP FLANGE TO PROP. NYLOC NUT G9.52mm (3/8" - 24) PROPELLER SHAFT ASSY 4WD FRONT BOLT U - PROPELLER SHAFT WASHER SPRING LOCK M5 NUT HEX G7.93mm (5/16 - 24) LOCKSTRAP FRONT AXLE END BOLT HEX HD G6.35mm (D 1/4" - 28UNF - 2B) BOLT M12 x 1.25 - 30 WASHER PLAIN NUT NYLOC M12 x 1.25 - P TYPE


TCE2

TCE3

TCE4

1

1

8 8 1 2 4 4 2 4 2 2 2

1901.2

GROUP 2001A - FRONT AXLE (2WD) FIG. NO.

PART NO.

DESCRIPTION


0503AA3100N 0503AA3110N 0503AA3120N 0503AA3130N

) D W 2 ( E L X A T N O R F A 1 0 0 2 P U O R G

2001A.1

1 2 3 4 5 6 7 8 9 9 10 11 12 13 13 14 15 16 17

0603BA0350N 0503AA0010N 0097878 0503AA0200N 0503AA0210N 0503AA0240N 0503CA0220N 0503CA0140N 0603BA0610N 0603BA0640N 6506108 3106104 0503CA0030N 0503AA0830N 0503AA0820N 0401BA1310N 0503AA0040N SF0101094 6512216

FRONT AXLE ASSY - 2WD - SCDC - LH FRONT AXLE ASSY - 2WD - SCDC - RH FRONT AXLE ASSY W/O LOWER ARM RH SCORPIO SC/DC FRONT AXLE ASSY W/O LOWER ARM LH SCORPIO SC/DC FRONT HUB 2WD COVER FRONT HUB BOLT WHEEL HUB LOCKNUT OUTER 2/4WD LOCK WASHER 2/4WD LOCK NUT & LOCK PIN ASSEMBLY BEARING ASSEMBLY OUTER - SKF BEARING ASSEMBLY INNER - SKF DUST SHIELD DISC BRAKE RH ABS DUST SHIELD DISC BRAKE LH ABS SPRING WASHER M6 BOLT HEX HD M6 x 1 - 12 OIL SEAL - FRONT HUB KNUCKLE SUB ASSEMBLY - RH KNUCKLE SUB ASSEMBLY - LH BOLT - STOPPER NUT STOPPER BOLT HEX M12 x 1.25 - 30 SPRING LOCKWASHER M12 x 1.25


TCE2

TCE3

TCE4

1 1 1 1 1 1 1 2 5 2 2 1 2 2 1 1 3 3 1 1 1 1 1 4 4

2001A.2


PART NO.

DESCRIPTION


05030A0080N

) D W 4 ( E L X A T N O R F A 1 0 0 2 P U O R G

2001A.3

1 11 11 6 2 3 4 5 7 8 9 10 10 12 13 14 15 16 17 18 19 19

05030A0090N 0504AA0020N 0504AA0030N 0503AA1100N 0503AA0140N 0503AA0430N 0503AA0420N SF0102051 0503AA0250N 6112216 5312202 0503AA0540N 0503AA0550N SF0101094 6512216 0401BA1310N 0503AA0040N 0503CA0090N 0503CA0100N 0503CA0080N 0503GA0220N 0503AA0230N

64 65 66 67 68 69 70 71 72 73 74 75 76 77

0503GA0230N 0503GA0320N 0503CA0390N 0503CA0400N 0503GA0240N 0503AA1220N 0503GA0250N 0503GA0260N 0503GA0270N 0503GA0280N 0503GA0290N 0503GA0300N 0503GA0310N 0503GA0330N

GEAR CARRIER TUBE AND CV JOINT ASSEMBLY 4.56R CONSISTS OF: 1 - GEAR CARR & TUBE ASSY-4.56R 1 - C V JOINT ASSEMBLY - RH 1 - C V JOINT ASSEMBLY - LH TUBE ASSEMBLY BOLT HEX FLANGE M12 x 1.25 - 25 AXLE MOUNTING BRACKET ASSY LH AXLE MOUNTING BRACKET ASSY RH BOLT HEX FL M12 x 1.25 - 80 WASHER PLAIN WASHER PLAIN M12 NYLOC NUT M12 x 1.25 KNUCKLE SUB ASSEMBLY - RH KNUCKLE SUB ASSEMBLY - LH BOLT HEX M12 x 1.25 - 30 SPRING LOCKWASHER M12 x 1.25 BOLT - STOPPER NUT STOPPER NEEDLE ROLLER BEARING ASSEMBLY OIL SEAL C V JOINT DUST SEAL C V JOINT MANUAL HUB LOCK AUTOMATIC HUB LOCK ASSEMBLY CONSISTS OF: 1 - COVER WITH DECAL PLATE 1 - 'O' RING (COVER) 1 - SPRING BEARING RACE 1 - ASSEMBLY BEARING 1 - OUTER CLUTCH HOUSING 6 - BOLT M10 x 1.5 - 25mm 1 - 'O' RING (OCH) 1 - ASSY CAM AND FOLLOWER 1 - CAGE OUTER 1 - CAGE INNER 1 - ASSEMBLY DRAG SLEEVE 1 - RING RETAINING 1 - RING RETAINING 1 - SPACER


TCE2

TCE3

TCE4

1

1 1 1 8 1 1 4 4 4

4 4 2 2 1 1 2 2 2 NS NS NS NS NS NS NS NS NS NS NS NS NS NS

2001A.4

GROUP 2001A - FRONT AXLE (4WD)


PART NO.

DESCRIPTION


20 21 22 23 24 25 26 27 28 29 30 31 32 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

0401DA0180N 0097878 0503FA0010N 0503AA0120N 0503AA0200N 0503AA0210N 0503AA0240N 0503AA0090N 0503AA0100N 0503CA0220N 0503CA0140N 0503CA0030N 0603BA0610N 0603BA0640N 3106104 6506108 0503DA0020N 0503DA0030N 0503DA0040N 0503DA0050N 0503DA0060N 0503DA0070N 0503DA0080N 0503DA0090N 0503DA0100N 0503DA0110N 0503DA0120N 0503DA0140N 0503DA0150N 0503EA0060N 0503EA0070N 0503DA0220N 0503CA0330N 0503EA0080N 0503DA0190N 0503DA0200N 0503DA0210N 0503DA0180N 0503CA0360N 0503DA0230N 0503DA0240N 0503DA0250N

FRONT HUB - 4WD BOLT WHEEL HUB CIRCLIP C V JOINT WASHER C V JOINT ASSEMBLY LH/RH LOCKNUT OUTER 2/4WD LOCK WASHER 2/4WD LOCK NUT & LOCK PIN ASSEMBLY INSULATOR BUSH FOR INSULATOR BEARING ASSEMBLY OUTER BEARING ASSEMBLY INNER - SKF OIL SEAL - FRONT HUB DUST SHIELD DISC BRAKE RH ABS DUST SHIELD DISC BRAKE LH ABS BOLT HEXAGONAL HD M6 x 1 - 12 SPRING WASHER M6 DIFFERENTIAL CROSS SHAFT THRUST WASHER DIFFERENTIAL PINION DIFFERENTIAL PINION MATE GEAR SIDE GEAR THRUST WASHER DIFFERENTIAL SIDE GEAR SNAP RING CARRIER COVER FILL PLUG COVER SCREWS GASKET DIFFERENTIAL BEARING CAP SCREW DIFFERENTIAL BEARING SHIMS RING GEAR SCREWS DIFFERENTIAL CASE (SPICER) ROLL PIN SHIM PINION OIL SEAL OUTER OIL SEAL RETAINER RING DRAIN PLUG HOUSING (SPICER) PINION COLLAPSIBLE SPACER SHIM PINION OIL (INNER) PINION OIL SEAL DEFLECTOR END YOKE FLAT WASHER

TCE2

TCE3

TCE4

2 10 2 2 2 2 2 8 4 2 2 2 1 1 6 6 1 2 2 1 1 1 1 1 10 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CONTINUE…

2001A.5


2001A.6

GROUP 2001A - FRONT AXLE (4WD)


PART NO.

DESCRIPTION


61 62 63 78

0503DA0260N 0503CA0370N 0503DA0270N 0503DA0280N

79 80 81 82 83

0503FA0080N 0503CA0380N 0503CA0410N 0503CA0420N 0503CA0430N 0503AA4010N 0503AA4000N 0503FA0090N 0503FA0110N 0503FA0120N 0503FA0130N 0503FA0140N 0503FA0150N 0503FA0160N 0503FA0170N 0503FA0100N 0503FA0110N 0503FA0120N 0503FA0130N 0503FA0140N 0503FA0150N 0503FA0160N 0503FA0170N 0503HA0020N 0503HA0030N

2001A.7

PINION NUT NEEDLE BEARING SNAP RING - SHAFT END ASSEMBLY HYPOID GEAR & PINION FRONT AXLE 4WD 4.56 GEAR AXLE SHAFT BEARING ASSEMBLY ASSEMBLY DIFF BEARING CUP & CONE ASSEMBLY INNER PINION BEARING ASSEMBLY OUTER PINION BEARING FRONT AXLE ASSEMBLY 4.55R 4WD MANUAL HUB LOCK FRONT AXLE ASSEMBLY 4.55R 4WD AUTO HUB LOCK KIT C V JOINT FRONT AXLE CONSISTS OF: 2 - RUBBER BOOT 2 - CLAMP FOR C V SMALLER SIZE 1 - SNAP RING REZEPPA END 1 - SNAP RING AXLE SHAFT 2 - SNAP RING SHAFT END 2 - CLAMP FOR C V BIGGER SIZE 1 - SNAP RING REZEPPA END KIT C V REZEPPA BOOT FRONT AXLE CONSISTS OF: 2 - RUBBER BOOT 2 - CLAMP FOR C V SMALLER SIZE 1 - SNAP RING REZEPPA END 1 - SNAP RING AXLE SHAFT 2 - SNAP RING SHAFT END 2 - CLAMP FOR C V BIGGER SIZE 1 - SNAP RING REZEPPA END 1 - GREASE 1 - GREASE


TCE2

TCE3

TCE4

1 2 2 1 1 1 1 1 1 NS NS 1 NS NS NS NS NS NS NS 1 NS NS NS NS NS NS NS NS NS

2001A.8

GROUP 2002 - REAR AXLE NON ABS LSD FIG. NO.

PART NO.

DESCRIPTION


D S L S B A N O N E L X A R A E R 2 0 0 2 P U O R G

1 2 3 4 5 6 7 8 9 11 11 11

0502AA3410N 0502BA1840N 0502BA1850N 0502DA0370N 0091502 G120525 3106106 6506208 G120392 5106206 0091413 0639969 0639970 0639971

12

0019405

13 14 15 16 17 18 19 52

0052877 0807266 0502DA0160N 0802556 0502DA0920N 0502AA0300N 0606CA5790N 0606BB0110N 52080A0111N 52080A0101N

REAR AXLE ASSY 4.55R LSD HOUSING ASSY REAR AXLE 4.55R LSD HOUSING AND TUBE ASSY DRAIN PLUG HOSE REAR AXLE TO CROSS MEMBER CLOSED CLIP BOLT HEXAGONAL HD M6 x 1 - 16 SPRING LOCKWASHER M6 PLAIN WASHER G6.35mm ( 1/4" ) NUT HEXAGONAL HD M6 x 1 BREATHER ASSEMBLY DRIVE PINION BRG ADJ SHIM REAR DRIVE PINION BRG ADJ SHIM REAR * DRIVE PINION BRG ADJ SHIM REAR ( * QTY AS REQUIRED ) KIT INNER PINION BEARING ASSEMBLY CONSISTS OF: 1 - PINION BEARING CONE - INNER 1 - PINION BEARING CUP - INNER DRIVE GEAR & PINION ASSY 4.55R GASKET, GEAR CARRIER COVER GEAR CARRIER COVER ASSEMBLY RATIO TAG - 4.55R BRACKET, 3 WAY TEE REAR LSPV MTG BRACKET SC/DC FLANGED SCREW AXLE COVER (17mm) FLANGED SCREW AXLE COVER (14mm)

TCE2

TCE3

TCE4

1 1 1 1 1 1 1 1 1 1 1

1 NS NS 1 1 1 1 1 1 4 6

CONTINUE..

2002.1


2002.2


PART NO.

DESCRIPTION



20

0502EA1280N

21 22 24 23 25 26 27

0502EA1090N A001028 0036991 0801367 0076802 0075871 0019402

28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28

0052878 0052879 0502EA2100N 0502EA2110N 0502EA2120N 0502EA2130N 0502EA2140N 0502EA2150N 0502EA1310N 0502EA1320N 0502EA1330N 0502EA1340N 0502EA1350N 0502EA1360N 0502EA1370N 0502EA1380N 0502EA1390N 0502EA1400N 0502EA0210N 0502EA1170N 0502EA0220N 0502EA1180N 0502EA0230N 0502EA1190N 0502EA0240N 0502EA1200N 0502EA0250N

COMPANION FLANGE ASSEMBLY CONSISTS OF: 1 - COMPANION FLANGE 1 - WASHER COMPANION FLANGE NUT 1 - UNION JOINT YOKE DUST SHIELD NUT NYLOC G19.05mm (3/4" x 16) DRIVE PINION BEARING OIL SEAL DRIVE PINION BEARING OIL SLINGER OUTER PINION BEARING ASSEMBLY SKF CONSISTS OF: 1 - PINION BEARING CONE - OUTER 1 - PINION BEARING CUP - OUTER SPACER PRELOAD PINION BRG 3.100T SPACER PRELOAD PINION BRG 3.125T SPACER PRELOAD PINION BRG 3.150T SPACER PRELOAD PINION BRG 3.175T SPACER PRELOAD PINION BRG 3.200T SPACER PRELOAD PINION BRG 3.225T SPACER PRELOAD PINION BRG 3.250T SPACER PRELOAD PINION BRG 3.275T SPACER PRELOAD PINION BRG 3.30T SPACER PRELOAD PINION BRG 3.325T SPACER PRELOAD PINION BRG 3.35T SPACER PRELOAD PINION BRG 3.375T SPACER PRELOAD PINION BRG 3.4T SPACER PRELOAD PINION BRG 3.425T SPACER PRELOAD PINION BRG 3.45T SPACER PRELOAD PINION BRG 3.475T SPACER PRELOAD PINION BRG 3.5T SPACER PRELOAD PINION BRG 3.525T SPACER PRELOAD PINION BRG 3.55 SPACER PRELOAD PINION BRG 3.575T SPACER PRELOAD PINION BRG 3.6T SPACER PRELOAD PINION BRG 3.625T SPACER PRELOAD PINION BRG 3.65 SPACER PRELOAD PINION BRG 3.675T SPACER PRELOAD PINION BRG 3.7T

TCE2

TCE3

TCE4

1

1 1 1 1 NS NS 1 A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R

CONTINUE..

2002.3


2002.4


PART NO.

DESCRIPTION



28 28 28 28 28 28 28 28 28 28 28 28 29 30 30 30 30 30

0502EA1210N 0502EA0260N 0502EA1220N 0502EA0270N 0502EA1230N 0502EA0280N 0502EA1240N 0502EA0290N 0502EA1250N 0502EA0300N 0502EA1260N 0502EA0310N 0502CA0110N 0502DA0240N 0502DA0250N 0502DA0260N 0502DA0270N 0502DA0850N

31 32 33 34 35 36 37 38 41 44

0090639 0052903 0802561 G179890 0502DA0360N 6510114 7903032023 0502CA0320N 0502CA0010N SF0101081

SPACER PRELOAD PINION BRG 3.725T SPACER PRELOAD PINION BRG 3.75 SPACER PRELOAD PINION BRG 3.775T SPACER PRELOAD PINION BRG 3.8T SPACER PRELOAD PINION BRG 3.825T SPACER PRELOAD PINION BRG 3.85 SPACER PRELOAD PINION BRG 3.875T SPACER PRELOAD PINION BRG 3.9T SPACER PRELOAD PINION BRG 3.925T SPACER PRELOAD PINION BRG 3.95 SPACER PRELOAD PINION BRG 3.975T SPACER PRELOAD PINION BRG 4.0T DIFFERENTIAL BEARING ASSEMBL Y DIFF ADJ SHIM - 0.08mm (0.003") DIFF ADJ SHIM - 0.13mm (0.005") DIFF ADJ SHIM - 0.25mm (0.010") * DIFF ADJ SHIM - 0.76mm (0.030") DIFF ADJ SHIM - 0.16mm (0.0065") (* QTY AS REQUIRED ) SCREW DRIVE GEAR DIFF ASSEMBLY LSD (SPICER INDIA) AXLE DRIVE GEAR SCR LOCK STRP BOLT G12.70 x 57.16mm (1/2"UNC x 2.1/4") FILLER PLUG SPRING LOCK WASHER M10 NUT M10 x 1.5 OIL SEAL AXLE SHAFT INNER OIL SEAL OUTER BOLT HEX M10 x 1.5 - 40

TCE2

TCE3

TCE4

A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R 2

10 1 5 4 1 12 12 2 2 12

CONTINUE..

2002.5


2002.6


PART NO.

DESCRIPTION


45 45 46 47 47 48 49 50 10 51


0502FA0040N 0502FA0050N 0097871 0502FA0060N 0502FA0070N 3206206 0091412 0502AA2160N 0502AA1310N 0027515 0502CA0060N 0502CA0040N 0502CA0050N 0502DA0150N

0502DA0160N 0802561 0801367 0090639 0502AD0910N 30 30 30 30

0502DA0240N 0502DA0250N 0502DA0260N 0502DA0270N 0649228

0639969 0639970 0639971 0639972 0639973 0639974 0639975

SHAFT REAR AXLE - LH SHAFT REAR AXLE - RH WHEEL BOLT SHAFT REAR AXLE ASSEMBLY - LH SHAFT REAR AXLE ASSEMBLY - RH SCREW SLTD C/SNK M6 x 1 - 16 BREATHER NIPPLE REAR BRAKE DRUM 295 x 60 BRACKET MTG REAR STABILISER BAR CIRCLIP KIT CONE, ROLLER & CUP DIFF BRG CONSISTS OF: 1 - CONE & ROLLER DIFF BEARING 1 - CUP DIFFERENTIAL BEARING KIT DRIVE AXLE GEAR & PINION (4.55 RATIO) CONSISTS OF: 1 - DRIVE GEAR & PINION ASSEMBLY 5 - AXLE DRIVE GEAR SCR LOCK 1 - NUT NYLOC G19.05mm (3/4" x 16) 10 - SCREW DRIVE GEAR KIT SHIM SET DIFF ADJUSTMENT CONSISTS OF: 2 - DIFF ADJ SHIM - 0.08mm (0.003") 2 - DIFF ADJ SHIM - 0.13mm (0.005") 3 - DIFF ADJ SHIM - 0.25mm (0.010") 3 - DIFF ADJ SHIM - 0.76mm (0.030") KIT SHIM SET PINION BEARING INNER & OUTER ADJUSTMENT CONSISTS OF: 4 - DRIVE PINION BRG ADJ SHIM R 2 - DRIVE PINION BRG ADJ SHIM R 3 - DRIVE PINION BRG ADJ SHIM R 3 - DRIVE PINION BRG ADJ SHIM F 3 - DRIVE PINION BRG ADJ SHIM F 3 - DRIVE PINION BRG ADJ SHIM F 3 - DRIVE PINION BRG ADJ SHIM F

TCE2

TCE3

TCE4

1 1 10 1 1 2 1 2 2 2 2 NS NS 1

1

1

CONTINUE…

2002.7


2002.8


PART NO.

DESCRIPTION


0502FA0310N


38 39 40 41 42 43

0502CA0320N 0502AA0250N 0502CA0030N 0502CA0010N 0502AA0240N 0502AA1290N 0502FA0660N

38 39 40 41 42 43 43

0502CA0320N 0502AA0250N 0502CA0030N 0502CA0010N 0502AA0240N 0502AA1300N 0502AA0510N 0502DA1050N 0502DA0400N 0090637 0090638 0636360 0090559 0502DA0480N 0502DA0470N 0502DA0500N 0502DA0520N

2002.9

KIT AXLE SHAFT BEARING REAR LH CONSISTS OF: 1 - OIL SEAL AXLE SHAFT INNER 1 - LOCKING COLLAR 1 - UNITISED BEARING 1 - SEAL OUTER 1 - OIL SEAL RETAINER 1 - SEAL PROTECTOR OUTER LH KIT AXLE SHAFT BEARING REAR RH CONSISTS OF: 1 - OIL SEAL AXLE SHAFT INNER 1 - LOCKING COLLAR 1 - UNITISED BEARING 1 - SEAL OUTER 1 - OIL SEAL RETAINER 1 - SEAL PROTECTOR OUTER 1 - SEAL PROTECTOR RH (OPTIONAL) KIT REPAIR DIFFERENTIAL GEARS CONSISTS OF: 1 - SHAFT PINION MATE LONG 2 - PIN PINION MATE SHORT 1 - SPIDER BLOCK 3 - PIN LOCK PINION MATE SHAFT 4 - THRUST WASHER PINION MATE * - DIFF SG T/WASHER G0.86mm (0.034") * - DIFF SG T/WASHER G0.81mm (0.032") * - DIFF SG T/WASHER G0.91mm * (0.036") * - DIFF SG T/WASHER G1.01mm (0.040") (* QTY AS REQUIRED)


TCE2

TCE3

TCE4

2

NS NS NS NS 2

NS NS NS NS NS 1

2002.10

GROUP 2002 - REAR AXLE NON ABS NON LSD FIG. NO.

PART NO.

DESCRIPTION


D S L N O N S B A N O N E L X A R A E R 2 0 0 2 P U O R G

1 2 3 4 5 6 7 8 9 11 11 11

0502AA2940N 0502BA1580N 0502BA1850N 0502DA0370N 0091502 G120525 3106106 6506208 G120392 5106206 0091413 0639969 0639970 0639971

12

0019405

13 14 15 16 17 18 19 61 20

0052877 0807266 0502DA0160N 0802556 0502DA0920N 0502AA0300N 0606CA5790N 0606BB0110N 52080A0111N 52080A0101N 0502EA1280N

21 22 24

0502EA1090N A001028 0036991

REAR AXLE COMP ASSY 4.55 (S/F) HOUSING ASSY REAR AXLE 4.55R HOUSING AND TUBE ASSEMBLY DRAIN PLUG HOSE REAR AXLE TO CROSS MEMBER CLOSED CLIP BOLT HEXAGONAL HD M6 x 1 - 16 SPRING LOCKWASHER M6 PLAIN WASHER G6.35mm ( 1/4" ) NUT HEXAGONAL HD M6 x 1 BREATHER ASSEMBLY DRIVE PINION BRG ADJ SHIM REAR DRIVE PINION BRG ADJ SHIM REAR * DRIVE PINION BRG ADJ SHIM REAR ( * QTY AS REQUIRED ) KIT INNER PINION BEARING ASSEMBLY CONSISTS OF: 1 - PINION BEARING CONE - INNER 1 - PINION BEARING CUP - INNER DRIVE GEAR & PINION ASSY 4.55R GASKET, GEAR CARRIER COVER GEAR CARRIER COVER ASSEMBLY RATIO TAG - 4.55R BRACKET, 3 WAY TEE REAR LSPV MTG BRKT SC/DC FLANGED SCREW AXLE COVER (17mm) FLANGED SCREW AXLE COVER (14mm) COMPANION FLANGE ASSEMBLY CONSISTS OF: 1 - COMPANION FLANGE 1 - WASHER COMPANION FLANGE NUT 1 - UNION JOINT YOKE DUST SHIELD

TCE2

TCE3

TCE4

1 1 1 1 1 1 1 1 1 1 1

1 NS NS 1 1 1 1 1 1 4 6 1

CONTINUE..

2002.11


2002.12


PART NO.

DESCRIPTION



23 25 26 27

0801367 0076802 0075871 0019402

28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28

0052878 0052879 0502EA2100N 0502EA2110N 0502EA2120N 0502EA2130N 0502EA2140N 0502EA2150N 0502EA1310N 0502EA1320N 0502EA1330N 0502EA1340N 0502EA1350N 0502EA1360N 0502EA1370N 0502EA1380N 0502EA1390N 0502EA1400N 0502EA0210N 0502EA1170N 0502EA0220N 0502EA1180N 0502EA0230N 0502EA1190N 0502EA0240N 0502EA1200N 0502EA0250N 0502EA1210N 0502EA0260N 0502EA1220N 0502EA0270N 0502EA1230N 0502EA0280N 0502EA1240N 0502EA0290N 0502EA1250N 0502EA0300N

NUT NYLOC G19.05mm (3/4" x 16) DRIVE PINION BEARING OIL SEAL DRIVE PINION BEARING OIL SLINGER OUTER PINION BEARING ASSEMBLY SKF CONSISTS OF: 1 - PINION BEARING CONE - OUTER 1 - PINION BEARING CUP - OUTER SPACER PRELOAD PINION BRG 3.100T SPACER PRELOAD PINION BRG 3.125T SPACER PRELOAD PINION BRG 3.150T SPACER PRELOAD PINION BRG 3.175T SPACER PRELOAD PINION BRG 3.200T SPACER PRELOAD PINION BRG 3.225T SPACER PRELOAD PINION BRG 3.250T SPACER PRELOAD PINION BRG 3.275T SPACER PRELOAD PINION BRG 3.30T SPACER PRELOAD PINION BRG 3.325T SPACER PRELOAD PINION BRG 3.35T SPACER PRELOAD PINION BRG 3.375T SPACER PRELOAD PINION BRG 3.4T SPACER PRELOAD PINION BRG 3.425T SPACER PRELOAD PINION BRG 3.45T SPACER PRELOAD PINION BRG 3.475T SPACER PRELOAD PINION BRG 3.5T SPACER PRELOAD PINION BRG 3.525T SPACER PRELOAD PINION BRG 3.55 SPACER PRELOAD PINION BRG 3.575T SPACER PRELOAD PINION BRG 3.6T SPACER PRELOAD PINION BRG 3.625T SPACER PRELOAD PINION BRG 3.65 SPACER PRELOAD PINION BRG 3.675T SPACER PRELOAD PINION BRG 3.7T SPACER PRELOAD PINION BRG 3.725T SPACER PRELOAD PINION BRG 3.75 SPACER PRELOAD PINION BRG 3.775T SPACER PRELOAD PINION BRG 3.8T SPACER PRELOAD PINION BRG 3.825T SPACER PRELOAD PINION BRG 3.85 SPACER PRELOAD PINION BRG 3.875T SPACER PRELOAD PINION BRG 3.9T SPACER PRELOAD PINION BRG 3.925T SPACER PRELOAD PINION BRG 3.95

TCE2

TCE3

TCE4

1 1 1 1 NS NS 1 A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R

CONTINUE..

2002.13


2002.14


PART NO.

DESCRIPTION



28 28 29 30 30 30 30 30

0502EA1260N 0502EA0310N 0502CA0110N 0502DA0240N 0502DA0250N 0502DA0260N 0502DA0270N 0502DA0850N

31 32 33 33 33 33 33 33 33 33 34 41 42 43 44 46 47 48 51 54 55 55 56 57 57 58 59

0090639 0502EA0040N 0402DA0450N 0502DA0460N 0502DA0510N 0502DA0530N 0502DA0480N 0502DA0470N 0502DA0500N 0502DA0520N 0502DA0230N 0502EA0050N 0802561 G179890 0502DA0360N 6510114 7903032023 0502CA0320N 0502CA0010N SF0101081 0502FA0040N 0502FA0050N 0097871 0502FA0060N 0502FA0070N 3206206 0091412

SPACER PRELOAD PINION BRG 3.975T SPACER PRELOAD PINION BRG 4.0T DIFF BEARING ASSEMBLY DIFF ADJ SHIM - 0.08mm (0.003") DIFF ADJ SHIM - 0.13mm (0.005") DIFF ADJ SHIM - 0.25mm (0.010") * DIFF ADJ SHIM - 0.76mm (0.030") DIFF ADJ SHIM - 0.16mm (0.0065") (* QTY AS REQUIRED ) SCREW DRIVE GEAR DIFFERENTIAL CASE - LH DIFF SG T/WASHER G0.71mm(0.028") DIFF SG T/WASHER G0.76mm(0.030") DIFF SG T/WASHER G0.97mm (0.038") DIFF SG T/WASHER G1.06mm(0.042") DIFF SG T/WASHER G0.86mm(0.034") DIFF SG T/WASHER G0.81mm (0.032") DIFF SG T/WASHER G0.91mm(0.036") DIFF SG T/WASHER G1.01mm(0.040") DIFFERENTIAL BEVEL SIDE GEAR DIFFERENTIAL CASE - RH AXLE DRIVE GEAR SCR LOCK STRG BOLT G12.70 x 57.16mm (1/2"UNC x 2.1/4") FILLER PLUG SPRING LOCK WASHER M10 NUT M10 x 1.5 OIL SEAL AXLE SHAFT INNER OIL SEAL OUTER BOLT HEX M10 x 1.5 - 40 SHAFT REAR AXLE LH SHAFT REAR AXLE RH WHEEL BOLT SHAFT REAR AXLE ASSEMBLY LH SHAFT REAR AXLE ASSEMBLY RH SCREW SLTD C/SNK M6 x 1 - 16 BREATHER NIPPLE

TCE2

TCE3

TCE4

A/R A/R 2

10 1 A/R A/R A/R A/R A/R A/R A/R A/R 1 1 5 4 1 12 12 2 2 12 1 1 10 1 1 2 1

CONTINUE..

2002.15


2002.16


PART NO.

DESCRIPTION



60 10 45

0502AA2160N 0502AA1310N 0027515 0502DA0380N

40 36 35 38 37

0090559 0090637 0090638 0502DA0400N 0636360 0502DA0390N

34 33 33 33 33 33 33 33 33 39

0502DA0230N 0502DA0450N 0502DA0460N 0502DA0470N 0502DA0480N 0502DA0500N 0502DA0510N 0502DA0520N 0502DA0530N 0647062 0502CA0060N 0502CA0040N 0502CA0050N 0502DA1050N

36 35 37 40

0502DA0400N 0090637 0090638 0636360 0090559 0502DA0480N 0502DA0470N 0502DA0500N 0502DA0520N

REAR BRAKE DRUM 295 x 60 BRACKET MTG REAR STABILISER BAR CIRCLIP KIT DIFF GEAR & PINION MATE CONSISTS OF: 4 - DIFF BEVEL PINION MATE T/WASHER 2 - DIFF BEVEL PINION MATE PIN 1 - DIFF SPIDER BLOCK 1 - DIFF PINION MATE SHAFT 3 - DIFF BEVEL PINION SHAFT LOCK PIN SIDE GEAR & PINION MATE ASSEMBLY CONSISTS OF: 2 - DIFFERENTIAL BEVEL SIDE GEAR 2 - DIFF SG T/WASHER G0.71mm(0.028") 2 - DIFF SG T/WASHER G0.76mm(0.030") 2 - DIFF SG T/WASHER G0.81mm(0.032") 2 - DIFF SG T/WASHER G0.86mm(0.034") 2 - DIFF SG T/WASHER G0.91mm(0.036") 2 - DIFF SG T/WASHER G0.97mm(0.038") 2 - DIFF SG T/WASHER G1.01mm(0.040") 2 - DIFF SG T/WASHER G1.07mm(0.042") 4 - DIFFERENTIAL BEVEL PINION MATE KIT CONE, ROLLER & CUP DIFF BRG CONSISTS OF: 1 - CONE & ROLLER DIFF BEARING 1 - CUP DIFFERENTIAL BEARING KIT REPAIR DIFFERENTIAL GEARS CONSISTS OF: 1 - SHAFT PINION MATE LONG 2 - PIN PINION MATE SHORT 1 - SPIDER BLOCK 3 - PIN LOCK PINION MATE SHAFT 4 - THRUST WASHER PINION MATE * - DIFF SG T/WASHER G0.86mm (0.034") * - DIFF SG T/WASHER G0.81mm (0.032") * - DIFF SG T/WASHER G0.91mm * (0.036") * - DIFF SG T/WASHER G1.01mm (0.040") (* QTY AS REQUIRED)

TCE2

TCE3

TCE4

2 2 2 1 NS NS NS NS NS 1

NS 2 NS NS 1 NS NS NS NS NS

CONTINUE..

2002.17


2002.18


PART NO.

DESCRIPTION


0502DA0150N

0502DA0160N 0802561 0801367 0090639 0502AD0910N


30 30 30 30

0502DA0240N 0502DA0250N 0502DA0260N 0502DA0270N 0649228

0639969 0639970 0639971 0639972 0639973 0639974 0639975 0502FA0310N 48 49 50 51 52 53


48 49 50 51 52 53 53

0502CA0320N 0502AA0250N 0502CA0030N 0502CA0010N 0502AA0240N 0502AA1300N 0502AA0510N

KIT DRIVE AXLE GEAR & PINION (4.55 RATIO) CONSISTS OF: 1 - DRIVE GEAR & PINION ASSEMBLY 5 - AXLE DRIVE GEAR SCR LOCK 1 - NUT NYLOC G19.05mm (3/4" x 16) 10 - SCREW DRIVE GEAR KIT SHIM SET DIFF ADJUSTMENT CONSISTS OF: 2 - DIFF ADJ SHIM - 0.08mm (0.003") 2 - DIFF ADJ SHIM - 0.13mm (0.005") 3 - DIFF ADJ SHIM - 0.25mm (0.010") 3 - DIFF ADJ SHIM - 0.76mm (0.030") KIT SHIM SET PINION BEARING INNER & OUTER ADJUSTMENT CONSISTS OF: 4 - DRIVE PINION BRG ADJ SHIM R 2 - DRIVE PINION BRG ADJ SHIM R 3 - DRIVE PINION BRG ADJ SHIM R 3 - DRIVE PINION BRG ADJ SHIM F 3 - DRIVE PINION BRG ADJ SHIM F 3 - DRIVE PINION BRG ADJ SHIM F 3 - DRIVE PINION BRG ADJ SHIM F KIT AXLE SHAFT BEARING REAR LH CONSISTS OF: 1 - OIL SEAL AXLE SHAFT INNER 1 - LOCKING COLLAR 1 - UNITISED BEARING 1 - SEAL OUTER 1 - OIL SEAL RETAINER 1 - SEAL PROTECTOR OUTER LH KIT AXLE SHAFT BEARING REAR RH CONSISTS OF: 1 - OIL SEAL AXLE SHAFT INNER 1 - LOCKING COLLAR 1 - UNITISED BEARING 1 - SEAL OUTER 1 - OIL SEAL RETAINER 1 - SEAL PROTECTOR OUTER 1 - SEAL PROTECTOR RH (OPTIONAL)

TCE2

TCE3

TCE4

1

1

1

2

NS NS NS NS 2

NS NS NS NS NS

CONTINUE…

2002.19


2002.20


PART NO.

DESCRIPTION


0502FA0310N


2002.21

48 49 50 51 52 53


48 49 50 51 52 53 53

0502CA0320N 0502AA0250N 0502CA0030N 0502CA0010N 0502AA0240N 0502AA1300N 0502AA0510N

KIT AXLE SHAFT BEARING REAR LH CONSISTS OF: 1 - OIL SEAL AXLE SHAFT INNER 1 - LOCKING COLLAR 1 - UNITISED BEARING 1 - SEAL OUTER 1 - OIL SEAL RETAINER 1 - SEAL PROTECTOR OUTER LH KIT AXLE SHAFT BEARING REAR RH CONSISTS OF: 1 - OIL SEAL AXLE SHAFT INNER 1 - LOCKING COLLAR 1 - UNITISED BEARING 1 - SEAL OUTER 1 - OIL SEAL RETAINER 1 - SEAL PROTECTOR OUTER 1 - SEAL PROTECTOR RH (OPTIONAL)


TCE2

TCE3

TCE4

2

NS NS NS NS 2

NS NS NS NS NS

2002.22

GROUP 2101A - STEERING GEAR AND MOUNTINGS FIG. NO.

PART NO.

DESCRIPTION


S G N I T N U O M D N A R A E G G N I R E E T S A 1 0 1 2 P U O R G

1 1

1106AA0190N 1106AA0190B

1

1106AA0190C

2 2 2

1106AA0020N 1106AA0020B 1106AA0020C

3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 25

1102AA0110N 1101AA0040N 5314202 1101AA0070N 7032208 1104AA0070N 54120A0010N 1102CA1420N 1102CA1520N 1101AA0060N 1102CA1600N 1102AA1051N 1102CA1180N 1104AA0220N SF0705004 1102EA0150N 55080A0080N 1104AA1720N 1104AA1690N 1104AA1620N G120396 0401BA0550N 1102DA2780N

17 31 32 33 34 35 37 38

1102DA2831N 1102DA2791N 1102DA2811N 1102DA2821N 1102DA2801N 0024615 1102DA2841N 0024507

ASSY STRG WHEEL BOTH DUMY SW ASSY STRG WHEEL BOTH DUMY SW TAN & BIEGE ASSY STRG WHEEL BOTH DUMY SW BLUE THEME HORN PAD ASSY STRG WHEEL HORN PAD ASSY STRG WHEEL - BEIGE HORN PAD ASSY STRG WHEEL WARM GREY ASSEMBLY POWER STEERING R & P STEERING GEAR MTG WASHER M14 NUT NYLOC M14 x 1.5 OBJ - SLOTTED NUT PIN COTTER 3.2 x 25 STEERING GEAR MTG CLAMP - LH COMBI SCREW M12 (10.9) x 1.75 - 30 HOSE PUMP TO GEAR - CD DELPHI HOSE RESERVOIR TO PUMP CRDe BOLT STEERING MOUNTING RH HOSE GEAR TO RESERVOIR CRDe BUSH STEERING GEAR HSG MOUNTING CLIP, STEERING HOSE NEEDLE BUSH ASSEMBLY CLAMP SPRING BAND SKY BLUE STEERING RESERVOIR CRDe COMBI SCREW M8 x 1.25 - 21 STEERING INTERNAL SHAFT GROMMET STEERING COLUMN ASSEMBLY STEERING TILT COLUMN WASHER PLAIN ID G 13.49mm ( 17/32" ) NUT HEX M12 x 1.25 ASSY STEERING PUMP DELPHI KIT CONSISTS OF: 1 - ASSEMBLY PUMP DELPHI 1 - BRKT PS PUMP MTG FRONT 1 - SPACER PS PUMP MOUNTING 2 - LOCK NUT PS PUMP MOUNTING 1 - BRKT PS PUMP MTG REAR 2 - FLANGE HEX BOLT M6 x 1.0 - 12 2 - BOLT HEX M8 x 1.0 - 95 2 - BOLT FLANGE M8 x 1.25 - 63

TCE2

TCE3

1

1

TCE4

1 1 1 1 1

1 1

1 1 1 2 2 1 2 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1

CONTINUE…

2101A.1


2101A.2

GROUP 2101A - STEERING GEAR AND MOUNTINGS FIG. NO.

PART NO.

DESCRIPTION


S G N I T N U O M D N A R A E G G N I R E E T S A 1 0 1 2 P U O R G

2101A.3

26 27 28 29 30 35 36 39 40 41 42 43

57080A0010N SF0103031 1102AA0841N 1102AA0831N 1104AA0700N 0024615 0085724 1102CA1060N 6512216 1102CA1171N 54080A0020N 5308202 1104AA2280N -

TCE2

TCE3

TCE4

FLANGED NUT M8 x 1.25 4 COMBI BOLT M8X1.25X35 2 FEED PIPE ASSEMBLY LH - LHD 1 FEED PIPE ASSEMBLY RH - LHD 1 STEERING GEAR MOUNTING RUBBER 1 SCREW M6 x 1 - 12 2 BELT POWER STEERING AVX10, 735L 1 CLIP STEERING HOSE - CD 2 SPRING LOCK WASHER M12 x 1.25 1 'O' RING STEERING HOSE 2 COMBI BOLT & SPL WSHR M8 x 1.25 - 40 1 HEX SELF LOCKING NUT M8 1 KIT STEERING TILT COLUMN MECHANISM NS CONSISTS OF : 1 - LEVER TILT NS 1 - ADJUST NUT NS 1 - SPRING TILT NS 1 - ADJUST LEVER BOLT NS 1 - ADJUST BOLT NS


2101A.4

GROUP 2101C - STEERING SERVICEABLE COMPONENTS FIG. NO.

PART NO.

DESCRIPTION


11020A0480N

S T N E N O P M O C E L B A E C I V R E S G N I R E E T S C 1 0 1 2 P U O R G

2101C.1

1 2 3 4 5

7032208 1104AA0500N 1104AA0510N 1104AA0520N 1104AA0590N 1104AA0710N 11020A0490N

6 7 8 8 9

1102AA0720N 1102AA0820N 1104AA0480N 1104AA0580N 1104AA0490N 1102AA0991N

10 11 12

1102AA1011N 1102AA0210N 1102AA0260N 1102AA1001N

3 4 13 14 15

1104AA0520N 1104AA0590N 1102AA0170N 1102AA0350N 1102AA1021N

KIT REPAIR BELLOWS CONSISTS OF: 2 - PIN COTTER 3.2 x 25 1 - BELLOWS HOUSING END 1 - BELLOWS TUBE END 1 - CLAMP BELLOWS TUBE END 1 - CLAMP BELLOWS HOUSING END 2 - CLIP BELLOWS OUTER KIT STRG TIE ROD EXTENSION ASSY CONSISTS OF: 2 - OUTER BALL JOINT 2 - HEX NUT 1 - INNER BALL JOINT ASSY LH 1 - INNER BALL JOINT ASSY RH 2 - TAB WASHER - INR BALL JT ASSY KIT VALVE SIDE CONSISTS OF: 1 - VALVE HOUSING ASSEMBLY 1 - P/V ASSEMBLY 1 - OIL SEAL KIT RACK ASSEMBLY CONSISTS OF: 1 - CLAMP BELLOWS TUBE END 1 - CLAMP BELLOWS HOUSING END 1 - CIRCLIP 1 - 'O' RING RACK STOPPER 1 - RACK ASSEMBLY


TCE2

TCE3

TCE4

1

NS NS NS NS NS 1

NS NS NS NS 1

NS 1 NS NS NS NS

2101C.2

GROUP 2104 - STABILISER BAR FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5

6 7 8 9 10

0401EA0270N 0401EA0010N 0401EA0040N 52100A0020N 0401BA0630N 0401EA0150N 0401EA0010N 0401EA0070N 0403AA0050N 0403AA0040N 0403AA0090N 0403AA0060N

STABILIZER BAR FRONTSUSPENSION BUSH, STABILISER BAR CAP STABILISER BAR MOUNTING FL SCR & SP WASHER M10 x 1.5 - 25 NUT NYLOCK M12 x 1.25 KIT LINK STABILIZER BAR CONSISTS OF: 2 - BUSH, STABILISER BAR 2 - LINK STABILISER BAR IFS 4 - WASHER SH ABS/STAB LINK OTR 4 - BUSH SH ABS/STAB LINK IFS 4 - WASHER SH ABS/STAB LINK CTR 2 - NUT SELF LOCK M10 x 1.25

TCE2

TCE3

TCE4

1 2 2 4 2 1

R A B R E S I L I B A T S 4 0 1 2 P U O R G

2104.1


2104.2

GROUP 2104A - STABILISER BAR REAR FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7 8 9 10

0402EA0030N 0402EA0050N 0402EA0060N 0402EA0070N 0402EA0110N 0402EA0120N 52100A0020N 53120A0030N 5312204 6112216

STABILIZER BAR REAR SLEEVE LINK STBILISER BAR REAR BUSH LINK STABILISER BAR REAR ASSEMBLY LINK STABILISER BAR REAR BUSH STABILISER BAR REAR CLAMP STABILISER BAR REAR FL SCR & SP WASHER M10 x 1.5 - 25 BOLT HEX HEAD M12 x 1.25 - 50 NUT NYLOC M12 x 1.25 WASHER PLAIN M12

TCE2

TCE3

TCE4

1 2 4 2 2 2 4 2 4 1

R A E R R A B R E S I L I B A T S A 4 0 1 2 P U O R G

2104A.1


2104A.2

GROUP 2201A - HAND BRAKE FIG. NO NO.

PART NO NO.

DESCRIPTION


E K A R B D N A H A 1 0 2 2 P U O R G

2201A.1

1 1

0605AA0340N 0605 605AA0 AA0340 340B

1

0605AA0340C

2 3 4 5 6 7 7 8 9 10 11 12 13

55080A0010N 0605AA0020N 0605AA0040N 0605 605AA0 AA0140 140N 0068362 0605BA0120N 0605BB0050N 57060A0010N 0605AA0090N 0068266 6110214C 0605BA0610N 0068153

ASSEMBLY PARKING BRAKE LEVER ASSEMB SEMBLY LY PARKIN RKING G BRAKE RAKE LEVER VER TAN & BEIGE ASSEMBLY PARKING BRAKE LEVER COBALT BLUE COMBI SCREW M8 x 1.25 - 25 SQUARE GASKET SEALING GASKET ASSEMB SEMBLY LY FLOO LOOR CUP CUP AND AND GASK ASKE T CIRCLIP ASSY FRT CABLE & CONDUIT (FOR DC) ASSY FRT CABLE & CONDUIT (FOR SC) FLANGED NUT M6 x 1 ASSY BRACKET ROLLER HOLD ON ROLLER PLAIN WASHER M10 ASSY PARKING BRAKE CABLE - REAR CLIP WIRE


TCE2

TCE3

TCE4

1 1 1 4 1 1 1 2 1 1 2 1 1 1 1 2

2201A.2

GROUP 2202A - DISC BRAKE FIG. NO NO.

PART NO NO.

DESCRIPTION


E K A R B C S I D A 2 0 2 2 P U O R G

2202A.1

1 1

0603BA0561N 0603BA0551N 06 0603BB0150N

8 8 9 9

06 0603BB0100N

4 5 6 7 10 -

0603BB0190N 0603BB0180N 0603BB0170N 0603BB0140N 0603BB0210N 0603BB0200N 06 0603BB0110N

4 5 7 10 -

0603BB0190N 0603BB0180N 0603BB0140N 0603BB0210N 0603BB0200N 06 0603BB0120N

2 3 4 11 12 13

0603BB0130N 0603BB0220N 0603BB0190N 0603BB0200N 0603BB0240N 0603BB0250N 0603AA0200N

FRONT CALIPER ASSEMBLY TWP - RH FRONT CALIPER ASSEMBLY TWP - LH KIT PADS ASSY (R808) CONSIST OF : 1 - PAD, SP&SHIM ASSY- INBOARD - LH 1 - PAD, SP&SHIM ASSY- INBOARD - RH 1 - PAD, SP&SHIM ASSY- OUTBOARD-LH 1 - PAD, SP&SHIM ASSY- OUTBOARD-RH KIT CALIPER MAJOR TWINPOT CONSIST OF : 2 - BOOT SLIDING PIN 2 - SEALING RING 2 - PISTON 2 - BOOT PISTON 1 - DUST CAP 1 - GREASE SACHET KIT CALIPER MINOR TWINPOT CONSIST OF : 2 - BOOT SLIDING PIN 2 - SEALING RING 2 - BOOT PISTON 1 - DUST CAP 1 - GREASE SACHET KIT SLIDING PIN TWINPOT CONSIST OF : 2 - PIN BOLT 2 - SLIDING PIN 2 - BOOT SLIDING PIN 1 - GREASE SACHET ANTI RATTLE CLIP BLEEDER SCREW FRONT DISC VENTILATED TWP 298 x 24


TCE2

TCE3

TCE4

1 1 1 NS NS NS NS 2 NS NS NS NS NS NS 2 NS NS NS NS NS 2 NS NS NS NS 4 1 2

2202A.2

GROUP 2202B - WHEEL BRAKE FIG. NO NO.

PART NO NO.

DESCRIPTION


1 1

E K A R B L E E H W B 2 0 2 2 P U O R G

06 0602BA2841N 06 0602BA2851N 0602BB0690N 0602BB0700N 06 0602BB0710N

2 3

0602BB1350N 0602BB0740N 06 0602BB0820N

4 5 6 7

0602BB0830N 0602BB0520N 0602BB0800N 0602BB1210N 0601 06010Z 0Z00 0030 30N N

8 9 14 10 11 11 12 13

0602BB0770N 0602BB0780N 0602BB1490N 0602BB0860N 0602BB1420N 06 0602BB1770N

15 16 17

0602BB1310N 06 0602BB1780N

15 16 17

0602BB1320N -

RR BRAKE ASSEMBLY RH (295) RR BRAKE ASSEMBLY LH (295) BACK PLATE ASSEMBLY REAR RH BACK PLATE ASSEMBLY REAR LH KIT LINED SHOE CONSISTS OF: 1 - UNIT SHOE ASSY - LEADING 1 - UNIT SHOE ASSY - TRAILING KIT BRAKE SHOE HOLD DOWN CONSISTS OF: 2 - PIN SHOE HOLD DOWN 2 - SPRING PLATE SPRING ABUTMENT END SPRING AUTO ADJUSTER LEVEL KIT KIT LEV LEVER ER PAWL PAWL CONSISTS OF: 1 - PIN TENSION 1 - LEVER PAWL LH 1 - WAVE WASHER SHOE RETURN SPRING (UPPER) AUTO ADJUSTER SUB ASSEMBLY RH AUTO ADJUSTER SUB ASSEMBLY LH GROMMET WHEEL CYLINDER ASSEMBLY KIT LEVER ASSY - LH CONSISTS OF: 1 - LEVER HAND BRAKE - LH 1 - PIN - LEVER OPERATING 1 - WASHER C TYPE KIT LEVER ASSY RH CONSISTS OF: 1 - LEVER HAND BRAKE - RH 1 - PIN - LEVER OPERATING 1 - WASHER C TYPE

TCE2

TCE3

TCE4

1 1 1 1 2 NS NS 2 NS NS 2 2

NS NS NS 2 1 1 2 2 1 NS NS NS 1 NS NS NS

CONTINUE…

2202B.1


2202B.2

GROUP 2202B - WHEEL BRAKE FIG. NO.

PART NO.

DESCRIPTION


0602BB0500N

E K A R B L E E H W B 2 0 2 2 P U O R G

2202B.3

18 19 20 21 22

0602BB0520N 0602BB1390N 0602BB1400N 0602BB0850N 0602BB1370N 0602BB0550N

18 19 22

0602BB1370N 0602BB1390N 0602BB0850N -

KIT RR WHEEL CYLINDER MAJOR CONSISTS OF: 1 - SPRING 2 - DUST COVER 2 - PLUNGER ASSY 2 - GLAND SEAL 1 - DUST CAP 1 - GREASE SACHET KIT RR WHEEL CYLINDER MINOR CONSISTS OF: 1 - DUST CAP 2 - DUST COVER 2 - GLAND SEAL 1 - GREASE SACHET


TCE2

TCE3

TCE4

2 NS NS NS NS NS NS 2 NS NS NS NS

2202B.4

GROUP 2204 - BRAKE MASTER CYLINDER & RESERVOIR

GROUP 2204 - BRAKE MASTER CYLINDER & RESERVOIR FIG. NO.

PART NO.

DESCRIPTION


1

2 3 4 5 6 7 8

0607AB0110N 0607AB0240N 0607AB0100N 0607AB0090N 0607AB0190N 0607AB0180N 0607AB0120N 0607AB0200N

9 10 13 14 15

0607AB0080N 0607AB0130N 0607AB0220N 0607AB0230N 0607AB0210N 0607AB0170N 0607AB0170N

10 11 12 12 16 17

2204.1

0607AA0461N 0607AB0050N 0607AB0320N

0607AB0130N 0607AB0140N 0607AB0030N 0607AB0040N 0607AB0060N 0607AB0070N

BSTR ASSY 205 & 230 DIA 26.99 TMC 9.5R MC ASSY W/O RESERVOIR KIT MASTER CYL MAJOR TMC 26.99 CONSISTS OF: 1 - CIRCLIP 1 - PIN-RETAINING 1 - SECONDARY PISTON ASSEMBLY 1 - PRIMARY PISTON ASSEMBLY 1 - WASHER 2 - SEAL-PRI BACK 2 - RESERVOIR GROMMET KIT SERVO CONSISTS OF: 1 - GASKET BOOSTER MTG 1 - VALVE ASSEMBLY 1 - FILTER-CUP 1 - EXCLUDER 1 - FILTER-EXTERNAL 1 - KIT - NRV KIT- NRV CONSISTS OF: 1 - VALVE ASSEMBLY 1 - GROMMET (NRV) BOOSTER ASSY (P) BOOSTER ASSY (D) CAP WITH FLWI ASSY RESERVOIR ASSEMBLY


TCE2

TCE3

TCE4

1 1 1 NS NS NS NS NS NS NS 1 NS NS NS NS NS 1 NS NS 1 1 1 1

2204.2

GROUP 2205 - BRAKE PEDAL

GROUP 2205 - BRAKE PEDAL FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2205.1

0606BA2500N 0606BA2460N 0606BA1890N 0802BA0180N 0606BA2000N 0802BA0220N 0802BA0100N 0802BA0230N 6510214 0802BA0240N 0802BA0270N 0802BA0080N 0606DA0021N 57080A0010N 55080A0010N 0606BA0110N 6110214C 0802BA0300N

ASSY PEDAL AND BOX BRAKE LHD TB 4 ASSY PEDAL BOX BRKT LHD TB 4.6 ASSY PEDAL SHANK BRAKE LHD TB 4.6 SPACER PEDAL SHAFT RETURN SPRING BRAKE LHD NYLON BUSH PEDAL PIVOT PIN SHAFT PLAIN WASHER M10 SPRING LOCK WASHER M10 HEXAGONAL NUT M10 x 1.25 RUBBER STOPPER PEDAL PAD COVER ASSEMBLY STOP LAMP SWITCH FLANGED NUT M8 x 1.25 COMBI SCREW M8 x 1.25 - 25 CLEVIS PIN BRAKE PEDAL PLAIN WASHER M10 COTTER PIN


TCE2

TCE3

TCE4

1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1

2205.2

GROUP 2206A - BRAKE TUBES (2WD) FIG. NO.

PART NO.

DESCRIPTION


) D W 2 ( S E B U T E K A R B A 6 0 2 2 P U O R G

2206A.1

1 2

0606CB0550N 0606CB0540N

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

01160G0010N 0606CA7100N 0606CA7350N 0606CA7360N 0606EA0280N 0103AG0620N 6508212 5108206C 0606EA0431N 55080A0070N 0011638 0606CB1080N 0606CA5780N 0606CA9450N 6506208 0606CA9460N 0011644 0011645 0606CA8020N 0075613 0011642 0606CA7340N 0606CB0270N

26

0606CB0280N

27 28 29 30 31

06000A0130N 0606EA0230N 0606CA9180N 0011639 52060A0030N

TUBE TMC(PRI) TO FR WAY SQUARE TUBE TMC (SEC) TO LSPV REAR IN FIRST (BIL BOOSTER) TUBE HOLDER NIFCO 5436 2 WAY CONNECTOR TUBE TMC (SEC) TO FR WAY SQ INT TUBE TMC(PRI) TO LSPV RR IN 1 LSPV MTG.PIN M8 x 1.25 WASHER SPECIAL M8 x 25OD x 3THK SPRING WASHER M8 NUT HEX M8 x 1.25 LSPV BIL (N1) COMBI SCREW M8 x 1.25 - 25 TEE 4 WAY, BRAKE TUBE FRT TUBE 4 WAY SQ. TO LH HOSE 2WD CLIP BRAKE TUBE AXLE TUBE TEE TO RR RH WHEEL SPRING LOCKWASHER M6 TUBE TEE TO RR LH WHEEL LOCK WASHER SPECIAL LOCK NUT HOSE BRAKE FRONT TWINPOT BANJO BOLT M10 x 1 GASKET-BRAKE HOSE TUBE FOUR WAY SQ TO FRT RH HOSE TUBE FOUR WAY SQUARE TO LSPV FRONT IN (ONE PIECE) TUBE TMC (SEC) TO LSPV REAR IN (ONE PIECE) CLIP BRAKE BUNDY TUBE BANJO BOLT ASSY BRAKE REAR HOSE TEE REAR 3 WAY (ALL VEHICLES) FLANGED SCREW M6 x 1 - 28


TCE2

TCE3

TCE4

1 1 4 2 1 1 1 1 1 1 1 2 1 1 4 1 1 1 2 2 2 2 7 1 1 1 19 1 1 1 2

2206A.2

GROUP 2206A - BRAKE TUBES (4WD) FIG. NO.

PART NO.

DESCRIPTION


) D W 4 ( S E B U T E K A R B A 6 0 2 2 P U O R G

2206A.3

1 2

0606CB0550N 0606CB0540N

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

01160G0010N 0606CA7100N 0606CA7350N 0606CA7360N 0606EA0280N 0103AG0620N 6508212 5108206C 0606EA0431N 55080A0070N 0011638 0606CA7320N 0606CA5780N 0606CA0460N 0020164 0606CA0170N 0011644 0011645 0606CA8020N 0075613 0011642 0606CA7340N 0606CB0270N

26

0606CB0280N

27 28 29 30 31 32 33 34

06000A0130N 0606EA0230N 0606CA9180N 0011639 52060A0030N 6506208 0606CA9450N 0606CA9460N

TUBE TMC(PRI) TO FR WAY SQ TUBE TMC (SEC) TO LSPV REAR IN FIRST (BIL BOOSTER) TUBE HOLDER NIFCO 5436 2 WAY CONNECTOR TUBE TMC (SEC) TO FR WAY SQ INT TUBE TMC(PRI) TO LSPV RR IN 1 LSPV MTG.PIN M8 x 1.25 WASHER SPECIAL M8 x 25OD x 3THK SPRING WASHER M8 NUT HEX M8 x 1.25 LSPV BIL (N1) COMBI SCREW M8 x 1.25 - 25 TEE 4 WAY, BRAKE TUBE FRT TUBE FOUR WAY SQ TO LH HOSE FIRST CLIP BRAKE TUBE AXLE TUBE INT TO FRT LH HOSE (4WD) UNION 2 WAY TUBE T TO FRT LH HOSE (2ND) LOCK WASHER SPECIAL LOCK NUT HOSE BRAKE FRONT TWINPOT BANJO BOLT M10 x 1 GASKET-BRAKE HOSE TUBE FOUR WAY SQ TO FRT RH HOSE TUBE FOUR WAY SQUARE TO LSPV FRONT IN (ONE PIECE) TUBE TMC (SEC) TO LSPV REAR IN (ONE PIECE) CLIP BRAKE BUNDY TUBE BANJO BOLT ASSY BRAKE REAR HOSE TEE REAR 3 WAY (ALL VEHICLES) FLANGED SCREW M6 x 1 - 28 SPRING LOCKWASHER M6 TUBE TEE TO RR RH WHEEL TUBE TEE TO RR LH WHEEL


TCE2

TCE3

TCE4

1 1 4 2 1 1 1 1 1 1 1 2 1 1 8 1 2 1 2 2 2 2 7 1 1 1 14 1 1 1 2 1 1 1

2206A.4

GROUP 2301 - WHEEL AND ATTACHING PARTS

GROUP 2301 - WHEEL AND ATTACHING PARTS FIG. NO.

PART NO.

DESCRIPTION


2301.1

1 2 2 2 2

0404AA0880N 0404CA0270N 0404CA0270A 0404CA0270B 0404CA0450N

2

0404CA0450A

2

0404CA0450B

3 4 4 4 4 4 4 4 4 4 4

0097882 0098521 0098522 0098523 0098524 0098525 0098526 0098527 0098528 0098529 0098530

WHEEL RIM BLACK 6.5J x 16 SCDC ASSY WHEEL CAP 2WD ASSY WHEEL CAP 2WD - GOLD ASSY WHEEL CAP 2WD - WARM GREY ASSY WHEEL COVER 16SD WHEEL RIM 4WD SILVER ASSY WHEEL COVER 16SD WHEEL RIM 4WD GOLD ASSY WHEEL COVER 16SD WHEEL RIM 4W W1RM GREY WHEEL NUT M14 BALANCING WEIGHT ASSEMBLY - 5G BALANCING WEIGHT ASSEMBLY - 10G BALANCING WEIGHT ASSEMBLY - 20G BALANCING WEIGHT ASSEMBLY - 30G BALANCING WEIGHT ASSEMBLY - 40G BALANCING WEIGHT ASSEMBLY - 50G BALANCING WEIGHT ASSEMBLY - 60G BALANCING WEIGHT ASSEMBLY - 70G BALANCING WEIGHT ASSEMBLY - 80G BALANCING WEIGHT ASSEMBLY - 100G

5

0404AA0950N

FOR MANUAL HUB LOCK WHEEL RIM 6.5J x 16 (SILVER) - SCDC

6 7 7 8 9 9

0404AA0700N 0404CA0080N 0404CA0090N 0404CA0260N 0089414 0089415

FOR ALLOY WHEEL ALLOY WHEEL RIM PUSH THROUGH CAP 2WD PUSH THROUGH CAP 4WD DOME NUT WHEEL BALANCING WEIGHT10 G BALANCING WEIGHT 5 G


TCE2

TCE3

5 4

5 4

TCE4

5 4 4

4

4 4 4

20 2 1 1 1 1 1 1 1 1 1

5

5 4 4 20 1 1

5 4 4 20 1 1

2301.2

GROUP 2401A - FRAME - SC FIG. NO NO.

PART NO NO.

DESCRIPTION


C S E M A R F A 1 0 4 2 P U O R G

2401A.1

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

0201AE1910N 0201AE1900N 0201AD0060N 0201AE2710N 0201AE2700N 0201AE2750N 0201AE2740N 0201AD1170N 0201AD1710N 0201AD1700N 0201AD1200N 0201AD1210N 0201AD1220N 0201AE2040N 0201AD0130N 0201AE2430N 0201AE2030N 0201AE2020N 0313AC0210N 6110214 6510214 0201AD2910N 0201AD2900N 0201AE0050N 0201AE2370N 0201AE2360N 0201AD1070N 0201AD1670N

FRAME ASSY COMP 2WD NEF SC LHD FRAME ASSY COMP 4WD NEF SC LHD CROSSMEMBER ASSY NO. 4 ASSY PIVOT BRKT RR SPRING LH ASSY PIVOT BRKT RR SPRING RH ASSY SHACKLE BRKT RR SPRING LH ASSY SHACKLE BRKT RR SPRING RH BODY OUTRIGGER NO.1 ASSY BODY OUTRIGGER NO.2 LH ASSY BODY OUTRIGGER NO 2 RH BODY OUTRIGGER NO. 3 BODY OUTRIGGER NO. 4 LH BODY OUTRIGGER NO 4 - RH OUTRIGGER NO 7 CARGO EXHAUST BRKT FRT HANGER ROD MUFFLER FRT SIDE MBR HANGER ROD MUFFLER LH HANGER ROD MUFFLER RH BOLT HEX HD M10 x 1.5 - 25 WASHER PLAIN M10 SPRING L/W M10 ASSY. FRONT BUMPER MTG BRKT LH ASSY. FRONT BUMPER MTG BRKT RH ASSY CROSS MEMBER SPARE WHEEL OUTRIGGER NO 4 LH CARGO OUTRIGGER NO 4 RH CARGO STEERING MTG BRKT 4WD RH ASSY STEERING MTG BKT LH 4WD


TCE2

TCE3

TCE4

1 1 1 1 1 1 1 2 1 1 2 1 1 2 1 1 1 1 6 6 6 1 1 1 1 1 1 1

2401A.2

GROUP 2401A - FRAME - DC FIG. NO NO.

PART NO NO.

DESCRIPTION


C D E M A R F A 1 0 4 2 P U O R G

2401A.3

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

0201AE1930N 0201AE1920N 0201AD0060N 0201AE2710N 0201AE2700N 0201AE2750N 0201AE2740N 0201AD1170N 0201AD1710N 0201AD1700N 0201AD1200N 0201AD1210N 0201AD1220N 0201AE2380N 0201AD0130N 0201AE2430N 0201AE2030N 0201AE2020N 0313AC0210N 6110214 6510214 0201AD2910N 0201AD2900N 0201AE0050N 0201AE2040N 0201AD1070N 0201AD1670N

FRAME ASSY COMP 2WD NEF DC LHD FRAME ASSY COMP 4WD NEF DC LHD CROSSMEMBER ASSY NO. 4 ASSY PIVOT BRKT RR SPRING LH ASSY PIVOT BRKT RR SPRING RH ASSY SHACKLE BRKT RR SPRING LH ASSY SHACKLE BRKT RR SPRING RH BODY OUTRIGGER NO.1 ASSY BODY OUTRIGGER NO 2 LH ASSY BODY OUTRIGGER NO 2 RH BODY OUTRIGGER NO. 3 BODY OUTRIGGER NO. 4 LH BODY OUTRIGGER NO 4 RH OUTRIGGER NO 5 CARGO DC EXHAUST BRKT FRT HANGER ROD MUFFLER FRT SIDE MBR HANGER ROD MUFFLER LH HANGER ROD MUFFLER RH BOLT HEX HD M10 x 1.5 - 25 WASHER PLAIN M10 SPRING L/W M10 ASSY. FRONT BUMPER MTG BRKT LH ASSY. FRONT BUMPER MTG BRKT RH ASSY CROSS MEMBER SPARE WHEEL OUTRIGGER NO 7 CARGO STEERING MTG BRKT 4WD RH ASSY STEERING MTG BKT LH 4WD


TCE2

TCE3

TCE4

1 1 1 1 1 1 1 2 1 1 2 1 1 2 1 1 1 1 6 6 6 1 1 1 2 1 1

2401A.4

GROUP 2401C - SPARE WHEEL MOUNTING

FIG. NO NO.

PART NO NO.

DESCRIPTION


1 2 3

0201AE2410N 55060A0020N 57100A0010N

ASSEMBLY SPARE WHEEL WINCH PHI HEAD COMBI SCREW M6 x 1 - 25 FLANGED HEX NUT M10 x 1.5


TCE2

TCE3

TCE4

1 1 3

2401C.1

GROUP 2501A - INDEPENDENT FRONT SUSPENSION (2WD) FIG. NO.

PART NO.

DESCRIPTION


) D W 2 ( N O I S N E P S U S T N O R F T N E D N E P E D N I A 1 0 5 2 P U O R G

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

0401BA2830N 0401BA0140N 0401BA0460N 0401BA0070N 0401BA0600N 0401BA0560N 0401BA0540N 0401BA0050N 0401BA0410N 0401BA0430N 0401BA0620N SF0302024 0401BA0100N 0401BA2080N 0401BA0110N SF0303001 6114218 0401BA0280N 0403AA0100N 0401BA0610N 0401BA0570N 0401BA0550N 0401BA0320N 0401BA0640N SF0102065 0401BA2090N 0401BA2840N SF0102063 0401BA1740N 0401BA0330N 6514218 0403AA0680N 55080A0050N 0401AA0850N 0401BA0380N

UPPER CONTROL ARM ASSEMBLY RH BALL JOINT ASSEMBLY UPPER ARM NUT CASTLE M16 x 1.5 SPLIT PIN BOLT HEX M8 x 1.25 - 30 WASHER SPRING M8 NUT HEX M8 x 1.25 PIN FULCRUM SHIM FRT CAMBER 1.6 TH K SHIM FRT CAMBER 3.2 THK BOLT HEX FLANGE M12 x 1.25 - 65 NUT NYLOC M12 x 1.25 - P TYPE WASHER FRONT UPPER ARM INNER BUSHING UPPER ARM WASHER FRONT UPPER ARM OUTER NUT HEX FL M14 x 1.5 PLAIN WASHER M14 BALL JOINT ASSEMBLY LOWER ARM LOCK NUT M10 x 1.25 BOLT HEX M12 x 1.25 - 45 WASHER SPRING M12 NUT HEX M12 x 1.25 BUMP ASSEMBLY FRONT SUSPENSION NUT HEX FLANGED M10 x 1.25 BOLT HEX FL M14 x 1.5 - 100 BUSH LOWER ARM FRONT UPPER CONTROL ARM ASSEMBLY LH BOLT HEX FL M14 x 1.5 - 120 WASHER LCA REAR MOUNTING RUBBER REBOUND STOPPER IFS 2WD WASHER SPRING M14 SHOK ABSORBER ASSEMBLY FRONT COMBI SCREW M8 x 1.25 - 30 COIL SPRING FRONT SUSPENSION PAD SPRING IFS

TCE2

TCE3

TCE4

1 2 4 4 8 8 8 2 2 2 4 4 4 4 4 4 1 2 2 8 8 8 2 2 2 2 1 2 2 2 3 2 4 2 2

CONTINUE...

2501A.1


2501A.2


PART NO.

DESCRIPTION


0403AA0160N


36 37 38 39 40 41 42

0403AA0050N 0403AA0040N 0403AA0090N 0403AA0080N 0401BA1150N 0401BA0440N 0401BA0030N 0401BA4160N

43

0201AA9760N 04010A0220N 04010A0230N 0401BA0320N 0401BA2080N 0401BA2090N 0401EA0160N 0401EA0170N 0401EA0490N 0403AA0040N 0401BA2120N 0401BA2110N 0401BA3240N 0401BA3230N

44 45 44 45

0401BA1030N 0401BA1150N 0401BA0440N 0401BA0030N 0401BA0410N 0401BA0430N 0401BA1040N 0401BA0140N 0401BA0280N

2501A.3

KIT SHOCK ABSORBER BUSHING FRT CONSISTS OF: 4 - WASHER SH ABS/STAB LINK OUTER 4 - BUSH SHOCK ABS/STAB LINK IFS 4 - WASHER SH ABS/STAB LINK CTR NUT HEX M10 x 1.25 SHIM FRT CAMBER 0.8 THK SHIM UPPER ARM TO FRAME 0.4THK SHIM UPPER ARM TO FRAME 1.6THK KIT FRONT SUSPENSION CONSISTS OF: 2 - BUSH LOWER CONTROL ARM RR 4 - DUST COVER BALL JOINT UPR/LWR 4 - RETAIN RING DUST COVER BALL JNT 2 - BUSH STOP ASSY FRT SUSPN 4 - BUSHING UPR ARM 2 - BUSH LOWER ARM FRT 2 - DUST COVER LINK STAB BAR 2 - RETAIN RING DUST COVER LINK STB 2 - BUSH STABILISER BAR 8 - BUSH SHOCK ABS/STAB LINK IFS LOWER CONTROL ARM ASSY LH LOWER CONTROL ARM ASSY RH LOWER CONTROL ARM ASSY LH LOWER CONTROL ARM ASSY RH * (* CUT OFF NO. XXXXXXXXXX ONWARDS) KIT SHIM WHEEL ALIGNMENT CONSISTS OF: 2 - SHIM FRONT CAMBER 0.8mm THK 2 - SHIM UPPER ARM TO FRAME 0.4THK 2 - SHIM UPPER ARM TO FRAME 1.6THK 2 - SHIM FRT CAMBER 1.6THK 2 - SHIM FRT CAMBER 3.2THK KIT BALL JOINT IFS CONSISTS OF: 2 - BALL JOINT ASSEMBLY UPPER ARM 2 - BALL JOINT ASSEMBLY LOWER ARM


TCE2

TCE3

TCE4

1

2 1 2 2 1

NS NS

NS NS NS 1 1 1 1 1

1

2501A.4


PART NO.

DESCRIPTION



1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

0401BA2830N 0401BA0140N 0401BA0460N 0401BA0070N 0401BA0600N 0401BA0560N 0401BA0540N 0401BA0050N 0401BA0410N 0401BA0430N 0401BA0620N SF0302024 0401BA0100N 0401BA2080N 0401BA0110N 0401BA0580N 0401BA2890N 0401BA0280N 0403AA0100N 0401BA0610N 0401BA0570N 0401BA0550N 04010A0250N 0401BA0640N SF0101091 0401BA2090N 0401BA2840N 0401BA0340N 0401BA0290N 0401BA1740N 0401BA0350N 0401BA0360N 0401BA0300N 0401AA0030N 0401BA0220N 0401BA2900N 0403AA0410N 0403AA0010N 0401BA0130N

UPPER CONTROL ARM ASSEMBLY RH BALL JOINT ASSEMBLY UPPER ARM NUT CASTLE M16 x 1.5 SPLIT PIN BOLT HEX M8 x 1.25 - 30 WASHER SPRING M8 NUT HEX M8 x 1.25 PIN FULCRUM SHIM FRT CAMBER 1.6 TH K SHIM FRT CAMBER 3.2 THK BOLT HEX FLANGE M12 x 1.25 - 65 NUT NYLOC M12 x 1.25-P TYPE GRADE 10 WASHER FRONT UPPER ARM INNER BUSHING UPR ARM WASHER FRONT UPPER ARM OUTER NUT NYLOC M14 x 1.5 LOWER CONTROL ARM ASSY 2WD RH BALL JOINT ASSEMBLY LOWER ARM LOCK NUT M10 x 1.25 BOLT HEX M12 x 1.25 - 45 WASHER SPRING M12 NUT HEX M12 x 1.25 BUMP ASSY FRONT SUSPENSION 4WD NUT HEX FLANGED M10 x 1.25 BOLT HEX M14 x 1.5 - 100 BUSH LOWER ARM FRT UPPER CONTROL ARM ASSY LH TORQUE ARM END 4WD PIN LOWER ARM MOUNTING REAR 4WD WASHER LCA REAR MOUNTING BOLT HEX M12 x 1.25 - 36 BOLT HEX M10 x 1.25 - 36 WASHER SPRING M10 TORSION BAR 4WD LH RUBBER REBOUND STOPPER IFS 4WD LOWER CONTROL ARM ASSY 2WD LH SHOCK ABSORBER FRONT 4WD BOLT HEX M12 x 1.25 - 60 BUSH LOWER ARM REAR

TCE2

TCE3

TCE4

1 2 4 4 8 8 8 2 2 2 4 4 4 4 4 4 1 2 2 8 10 8 2 2 2 2 1 2 2 2 2 4 4 1 2 1 2 2 2

CONTINUE...

2501A.5


2501A.6


PART NO.

DESCRIPTION



2501A.7

40 41 42 43 44 45 46 47 48 49 50 51

0401BA1150N 0401BA0440N 0401BA0030N 0403AA0080N 0403AA0050N 0403AA0040N 0403AA0090N 0401AA0040N 0401BA0400N 0401BA0200N 0401BA0210N 0401BA0390N

SHIM FRONT CAMBER 0.8 THK SHIM UPPER ARM TO FRAME 0.4 TH SHIM UPPER ARM TO FRAME 1.6 TH NUT HEX M10 x 1.25 WASHER SHOCK ABS/STAB LINK OUTER BUSH SHOCK ABS/STAB LINK IFS WASHER SH ABS/ STAB LINK CTR TORSION BAR 4WD RH ARM ASSEMBLY H-CON T END PIECE TORSION BAR SEAT TORSION BAR H-CONT BOLT TEE BAR H-CONT M14 x 1.5 - 160


TCE2

TCE3

TCE4

1 2 2 2 4 4 4 1 2 2 2 2

2501A.8

GROUP 2502 - REAR SPRING AND SHOCK ABSORBER FIG. NO.

PART NO.

DESCRIPTION


R E B R O S B A K C O H S D N A G N I R P S R A E R 2 0 5 2 P U O R G

2502.1

1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

0402AA1150N 0402BA0020N 0402BA0260N 0402BA0710N 0402BA0980N G120389 0402BA2010N 0402BA0050N 0402BA2080N 5314202 0402BA0400N 0403BA0360N 0402BA0120N 5312204 0402AA1250N 0402AA1260N 0402AA1270N 0402AA1280N 0402AA1290N 0402AA1300N 0402AA1310N 0402AA1320N 0402AA1330N 55080A0010N

ASSEMBLY LEAF SPRING REAR BUMP STOP REAR U BOLT-LEAF SPRING SPRING CLIP PLATE ASSEMBLY RH SPRING CLIP PLATE ASSEMBLY LH PLAIN WASHER G 11.11mm (7/16") ASSEMBLY SHACKLE PIN & PLATE BUSH, RUBBER REAR SUSPENSION PLATE SHACKLE OTR NUT NYLOCK M14 x 1.5 ASSEMBLY PIVOT PLATE AND PIN PET REAR SHOCK ABSORBER 4WD SCDC BOLT HEX M12 x 1.25 - 65 NUT NYLOC M12 x 1.25 LEAF NO. 1 LEAF NO. 2 LEAF NO. 3 LEAF NO. 4 LEAF NO. 5 LEAF NO. 6 CENTER BOLT NUT TIP INSERT COMBI SCREW M8 x 1.25 - 25


TCE2

TCE3

TCE4

2 2 4 1 1 2 2 12 2 14 2 2 2 4 2 2 2 2 2 2 2 2 2 2

2502.2

GROUP 2601A - HOOD

FIG. NO.

PART NO.

DESCRIPTION

GROUP 2601C - BONNET MECHANISM


1 2 2 3 4 5 6 7 8 9 9 10

2601A 1

0102EG0190A 0102EG0100A 0102EG0110A 3108226 0103AG0620N 6508212 0102EG0010N 0106CG0050N 0102EG0020N 0107FG0380N 0107FG0390N 0102EG0230N

HOOD ASSEMBLY WELDING CED HINGE ASSEMBLY HOOD RH CED HINGE ASSEMBLY HOOD LH CED SCREW HEX HD M8 x 1.25 - 25 WASHER SPECIAL M8 x 25OD x 3THK SPRING WASHER M8 INSULATOR BONNET (HOOD) X-MAS TREE FOR BONNET INSULATOR W/STRIP HOOD REAR SEAL HOOD REAR END BLOCK RH SEAL HOOD REAR END BLOCK LH ASSEMBLY STRIKER HOOD

1 1 1 8 8 8 1 16 1 1 1 1

TCE2

TCE3

FIG. NO.

PART NO.

DESCRIPTION

TCE4


1 2 3 4 5 6 7 8

0114CG0030N 5308202 0114CG0160N 0114CG0060N 0102EG0030N 0102EG0040N 0102EG0350N 0102EG0280N

LATCH HOOD HEX SELF LOCKING NUT M8 CABLE ASSY HOOD LOCK RELEASE LHD CABLE CLIP NIFCO 0579 ROD HOOD SUPPORT GROMMET ROD HOOD SUPPORT ROD HOLDER NIFCO 2E49 DAMPNER HOOD


TCE2

TCE3

TCE4

1 2 1 3 1 1 1 2

2601C 1

GROUP 2602A - WING PANEL

FIG. NO.

PART NO.

DESCRIPTION


1 1 2

0102CG0110A 0102CG0100A 55060A0090N

PANEL ASSY WING FRONT LH LS CED PANEL ASSY WING FRONT RH LS CED COMBI SCREW M6 x 1 - 16 (P W 18OD)


TCE2

TCE3

TCE4

1 1 18

2602A.1

GROUP 2603 - RADIATOR GUARD AND GRILL FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7 8 9

0108AG0090N 0108AG0080N 0108AG0030N 0108AG0100N 0206AD0120N 52060A0050N 0206AD0080N 0206AD0090N 0108AG0020N

LOUVER FRONT APPLIQUE FRONT APPLIQUE MAHINDRA LOGO PAL NUT FOR LOGO METAL PUSH CLIP (RETAINER) COMBI SCREW M6 x 1 - 28 M6 GROMMET NIFCO # 2M13 U NUT M6 x 1 (J CLIP M6) ASSEMBLY FRONT APPLIQUE

TCE2

TCE3

TCE4

1 1 1 2 10 5 5 4 1

L L I R G D N A D R A U G R O T A I D A R 3 0 6 2 P U O R G

2603.1


2603.2

GROUP 2604 - FOOT STEP FIG. NO.

PART NO.

DESCRIPTION


1 1 2 2 3

0108EL0090N 0108EL0100N 0108EL0010N 0108EL0020N 55080A0020N

ASSEMBLY SIDE FOOTSTEP SC RH ASSEMBLY SIDE FOOTSTEP SC LH ASSEMBLY SIDE FOOTSTEP DC RH ASSEMBLY SIDE FOOTSTEP DC LH COMBI SCREW M8 x 1.25 - 21

TCE2

TCE3

TCE4

1 1 1 1 10

P E T S T O O F 4 0 6 2 P U O R G

2604.1


2604.2

GROUP 2605A - BODY MOUNTINGS FIG. NO.

PART NO.

DESCRIPTION


0202AK0060N 1 2 3 4

5 6 7

S G N I T N U O M Y D O B A 5 0 6 2 P U O R G

2605A.1

1 2 3 4

5 6 7

0202AD0020N 0202AD0030N 0201AD0090N 51100A0040N 0202AK0070N 0202AK0010N 0202AK0020N SF0103045 0202AK0080N 0202AD0020N 0202AD0030N 0201AD0090N 51100A0040N 0202AK0090N 0202AK0010N 0202AK0020N SF0103045

KIT BODY MOUNTS SCORPIO SC CONSISTS OF: 6 - INSULATOR BODY TOP 6 - BODY INSULATOR BOTTOM 6 - SLEEVE BODY INSULATOR 6 - FLANGE COMBI BOLT M10 x 1.25 - 85 KIT CARGO MOUNTS SCORPIO SC CONSISTS OF: 2 - INSULATOR CARGO MOUNTING 8 - INSULATOR CARGO MOUNTING 10 - BOLT COMBI LP M10 x 1.25 - 45 KIT BODY MOUNTS SCORPIO DC CONSISTS OF: 8 - INSULATOR BODY TOP 8 - BODY INSULATOR BOTTOM 8 - SLEEVE BODY INSULATOR 8 - FLANGE COMBI BOLT M10 x 1.25 - 85 KIT CARGO MOUNTS SCORPIO DC CONSISTS OF: 2 - INSULATOR CARGO MOUNTING 6 - INSULATOR CARGO MOUNTING 8 - BOLT COMBI LP M10 x 1.25 - 45


TCE2

TCE3

TCE4

1

1

1

1

2605A.2

GROUP 2606A - ASSEMBLY INSTRUMENT PANEL FIG. NO.

PART NO.

DESCRIPTION


L E N A P T N E M U R T S N I Y L B M E S S A A 6 0 6 2 P U O R G

2606A.1

1 1 1 2 3 4 4 4

0112AG4030N 0112AG4030B 0112AG4030C 0112AG3530N 0112AG3540N 0112AG0380N 0112AG0380B 0112AG0380C

5 5 5

0112AG0390N 0112AG0390B 0112AG0390C

6 7 8 9 10 11 12 13 14 14 14 15 15 15 16 17 18 18 18

0112AG0280N 01120G0290N 55080A0040N 01120G0200N 01120G0190N 01120G0230N 01120G0240N 57060A0010N 0112AG0050N 0112AG0050B 0112AG0050C 0112AG0040N 0112AG0040B 0112AG0040C 0112AG3880N 0112AG3890N 0112AG0420N 0112AG0420B 0112AG0420C

19 19 19

0112AG0430N 0112AG0430B 0112AG0430C

20 20 20

0112AG0400N 0112AG0400B 0112AG0400C

21 21 21

0112AG0410N 0112AG0410B 0112AG0410C

IP UPPER ASSLY LHD IP UPPER ASSEMBLY LHD - TAN & BEIGE IP UPPER ASSEMBLY LHD - BLUE THEME CENTER DUCT RH CENTER DUCT LH AIR VENT ASSEMBLY SIDE RH AIR VENT ASSEMBLY SIDE RH - TAN AIR VENT ASSEMBLY SIDE RH CARBON FINISH AIR VENT ASSEMBLY SIDE LH AIR VENT ASSEMBLY SIDE LH - TAN AIR VENT ASSY SIDE LH CARBON FINISH DEMIST DUCT SCREW # 14B x 10 ST PAN PH CROSS FLANGED BOLT M8 x 1.25 - 15 SCREW # 8B - ST PAN WITH CROSS U - TYPE FASTENER FOR # 8B ST PUSH - IN EXPANSION NUT FOT # 8B ST SELF THREADING PAL NUT DIA 6 FLANGED NUT M6 x 1 GRAB HANDLE IP GRAB HANDLE IP - TAN GRAB HANDLE IP - DEEP BLUE STORAGE TRAY STORAGE TRAY - TAN STORAGE TRAY - DEEP BLUE CENTER REINFORCEMENT TRAY CENTER REINFORCEMENT BIN COVER SCREW INBOARD RH COVER SCREW INBOARD RH - TAN COVERSCREW INBOARD RH DEEP BLUE COVER SCREW INBOARD LH COVER SCREW INBOARD LH - TAN COVERSCREW INBOARD LH DEEP BLUE COVER SCREW OUTBOARD RH COVER SCREW OUTBOARD RH - TAN COVERSCREW OUTBOARD RH DEEP BLUE COVER SCREW OUTBOARD LH COVER SCREW OUTBOARD LH - TAN COVER SCREW OUTBOARD LH DEEP BLUE CONTINUE...


TCE2

TCE3

1

1

TCE4

1 1 1 1 1

1 1 1

1

1 1 1

1 6 4 14 24 2 15 10 1

1 1 1

1

1 1 1

1 1 1

1 1 1

1

1 1 1

1

1 1 1

1

1 1 1

2606A.2


PART NO.

DESCRIPTION



22 23 23 23 24 24 24 25 26 27 28 29 29 29

55060A0010N 0112AG1260N 0112AG1260B 0112AG1260C 0112AG1270N 0112AG1270B 0112AG1270C 0112AG3930N 0112AG3580N 0112AG3920N 0112AG3550N 0112AG0010N 0112AG0010B 0112AG0010C

30 31

01120G0250N 0112AG4080N

31

0112AG4080B

31

0112AG4080C

COMBI SCREW M6 x 1 - 20 SIDE COVER SEAL GAP RH SIDE COVER SEAL GAP RH - TAN SIDE COVER SEAL GAP RH - DEEP BLUE SIDE COVER SEAL GAP LH SIDE COVER SEAL GAP LH - TAN SIDECOVER SEAL GAP LH - DEEP BLUE SIDE DUCT OUTER ASSY LH LHD SIDE DUCT INNER ASSY LH LHD SIDE DUCT OUTER ASSY RH LHD SIDE DUCT INNER ASSY RH LHD POD INSTRUMENT CLUSTER POD INSTRUMENT CLUSTER - TAN POD INSTRUMENT CLUSTER DEEP BLUE SPRING CLIP PN - C57951 INSTRUMENT CLUSTER BEZEL TILT COLUMN INSTRUMENT CLUSTER BEZEL TILT COLUMN - TAN & BEIGE INSTRUMENT CLUSTER BEZEL TILT COLUMN - BLUE THEME

TCE2

TCE3

TCE4

14 1

1 1 1

1

1 1 1

1 1 1 1 1

1 1 1

31 1

1 1 1

CONTINUE...

2606A.3


2606A.4


PART NO.

DESCRIPTION



32 32 32 33 34

0112AG4070N 0112AG4070B 0112AG4070C 0112AG4240N 01120G0270N

36

0112AG0350N

37 38 40 40

55060A0040N 0112BG1440N 0112AG3840N 0112AG4180B

40

0112AG4180C

41 42 42 42

0112AG3370N 0112AG0860N 0112AG0860B 0112AG0860C

43

0112AG3730N

43

0112AG3730B

43

0112AG3730C

44 44 44 45 45 45 46 47 48

0112AG3120N 0112AG3120B 0112AG3120C 0112AG3130N 0112AG3130B 0112AG3130C SF0207007 SF0207008 0112AG4320A

48

0112AG4320B

48

0112AG4320C

IP LOWER ASSLY LHD IP LOWER ASSEMBLY LHD - TAN & BEIGE IP LOWER ASSEMBLY LHD - BLUE THEME STRIKER - GLOVEBOX LATCH BARBED EXPANSION FASTENER FOR # 8B ST RUBBER STOPPER GLOVE BOX & DRIVER PANEL COMBINATION SCREW M6 x 1 - 12 FASTNER X-MASTREE FOR DIA 6.5 HOLE GLOVE BOX ASSEMBLY GLOVE BOX ASSEMBLY LHD TAN & BEIGE GLOVE BOX ASSEMBLY LHD BLUE THEME GLOVE BOX DAMPER SCREW CAP - DRIVER PANEL SCREW CAP - DRIVER PANEL - BEIGE SCREW CAP - DRIVER PANEL WARM GREY IP DRIVER PANEL ASSEMBLY TILT COLUMN IP DRIVER PANEL ASSEMBLY TILT COLUMN - TAN & BEIGE IP DRIVER PANEL ASSEMBLY TILT COLUMN - BLUE THEME UPPER SHROUD UPPER SHROUD - TAN & BEIGE UPPER SHROUD - BLUE THEME LOWER SHROUD LOWER SHROUD - TAN & BEIGE LOWER SHROUD - BLUE THEME SCREW PAN HEAD CR M4 x 0.7 - 75 SCREW PAN HEAD CR M5 x 0.8 - 27 CENTER BEZEL ASSEMBLY NO SWITCH ALUMINIUM BRUSH CENTER BEZEL ASSEMBLY NO SWITCH WOOD FINISH CENTER BEZEL ASSEMBLY NO SWITCH CARBON FINISH

TCE2

TCE3

1

1

TCE4

1 1 1 2 4 2 2 1

1 1 1 1

2

2 2 2

1

1 1 1

1

1 1 1

1

1 1 1

1 1 1 1 1

1

CONTINUE...

2606A.5


2606A.6


PART NO.

DESCRIPTION



49

0112AG4170A

49

0112AG4170B

49

0112AG4170C

50 51

0112AG1810N 0112AG2970A

51

0112AG2970B

51

0112AG2970C

52 53 53 56 56 56 57 58 59 59 59

01120G0260N 0112AG2980N 0112AG2990N 0112AG4050N 0112AG4050B 0112AG4050C 1702AA0080N 0011575 0112AG4020N 0112AG4020B 0112AG4020C 01120G0350N

54 39

0112AG1350N 0112AG0980N 01120G0350B

54

0112AG1350B

39

0112AG0980N 01120G0350C

54

0112AG1350C

39

0112AG0980N

CENTER BEZEL W/O AUDIO CUTOUT ALUMINIUM BRUSH CENTER BEZEL W/O AUDIO CUTOUT WOOD FINISH CENTER BEZEL W/O AUDIO CUTOUT CARBON FINISH LIGHTER HOUSING WITH CAP - IP CENTER BEZEL ORGANISER POCKET ALUMINIUM BRUSH CENTER BEZEL ORGANISER POCKET WOOD FINISH CENTER BEZEL ORGANISER POCKET CARBON FINISH SPRING CLIP PIN M783 CENTER VENT ASSEMBLY RH CENTER VENT ASSEMBLY LH NEATNER PANEL LHD NEATNER PANEL LHD - TAN & BEIGE NEATNER PANEL LHD - BLUE THEME GLOVE BOX LAMP ASSEMBLY LHD BULB 12V HEADLAMP AIMING CAP HEADLAMP AIMING CAP - TAN & BEIGE HEADLAMP AIMING CAP - BLUE THEME KIT GLOVEBOX LATCH ASSEMBLY CONSIST OF: 1 - HANDLE - LATCH ASSY GLOVEBOX 1 - SNAP RING - GLOVEBOX LOCK KIT GLOVEBOX LATCH ASSEMBLY - TAN CONSIST OF: 1 - HANDLE LATCH ASSY GLOVEBOX TAN 1 - SNAP RING - GLOVEBOX LOCK KIT GLOVEBOX LATCH ASSY - DEEP BLUE CONSIST OF: 1 - HANDLE LATCH ASSY GLOVEBOX DEEP BLUE 1 - SNAP RING - GLOVEBOX LOCK

TCE2

TCE3

TCE4

1 1 1

1

1 1 1 1

1

5 1 1 1

1

1

NS 1 1

1 1 NS 1 1 1

1

1

NS NS 1 NS NS 1 NS NS

CONTINUE...

2606A.7


2606A.8


PART NO.

DESCRIPTION



60

0112BG1150A

60

0112BG1150B

60

0112BG1150C

60

0112BG1150F

60

0112BG1160 A

60

0112BG1160B

60

0112BG1160C

60

0112BG1160F

60

0112BG1170A

60

0112BG1170B

60

0112BG1170C

60

0112BG1170F

FLOOR CONSOLE ASSEMBLY 2WD POWER WINDOW - ALUMINIUM BRUSH FLOOR CONSOLE ASSEMBLY 2WD POWER WINDOW - TAN & BEIGE FLOOR CONSOLE ASSEMBLY 2WD POWER WINDOW - BLUE THEME FLOOR CONSOLE ASSEMBLY 2WD POWER WINDOW - CHEQUERED FLOOR CONSOLE ASSEMBLY 4WD ELECTRICAL SHIFT POWER WINDOW ALUMINIUM BRUSH FLOOR CONSOLE ASSEMBLY 4WD ELECTRICAL SHIFT POWER WINDOW TAN & BEIGE FLOOR CONSOLE ASSEMBLY 4WD ELECTRICAL SHIFT POWER WINDOW BLUE THEME FLOOR CONSOLE ASSEMBLY 4WD ELECTRICAL SHIFT POWER WINDOW CHEQUERED FLOOR CONSOLE ASSEMBLY 4WD MECHANICAL SHIFT POWER WINDOW ALUMINIUM BRUSH FLOOR CONSOLE ASSEMBLY 4WD MECHANICAL SHIFT POWER WINDOW TAN & BEIGE FLOOR CONSOLE ASSEMBLY 4WD MECHANICAL SHIFT POWER WINDOW BLUE THEME FLOOR CONSOLE ASSEMBLY 4WD MECHANICAL SHIFT POWER WINDOW CHEQUERED

TCE2

TCE3

TCE4

1 1 1 1 1

1

1

1

1

1

1

1

CONTINUE...

2606A.9


2606A.10


PART NO.

DESCRIPTION



60

0112BF0060N

60

0112BF0060B

60

0112BF0060C

60

0112BF0080N

60

0112BF0080B

60

0112BF0080C

60

0112BF0100N

60

0112BF0100B

60

0112BF0100C

61 62

0112BG1340N 0112BG1350N

63

0112BG1360N

65

0112BG1140N

66 67

55080A0080N 0112BG0360N

68

0112BG0370N

69 70

01120G0250N 0112BG1270A

70

0112BG1270B

70

0112BG1270C

ASSEMBLY FLOOR CONSOLE 2WD POWER WINDOW ASSEMBLY FLOOR CONSOLE 2WD POWER WINDOW - TAN & BEIGE ASSEMBLY FLOOR CONSOLE 2WD POWER WINDOW - BLUE THEME ASSEMBLY FLOOR CONSOLE 4WD ELECTRICAL SHIFT POWER WINDOW ASSEMBLY FLOOR CONSOLE 4WD ELECTRICAL SHIFT POWER WINDOW - TAN & BEIGE ASSEMBLY FLOOR CONSOLE 4WD * ELECTRICAL SHIFT POWER WINDOW - BLUE THEME ASSEMBLY FLOOR CONSOLE 4WD MECHANICAL SHIFT POWER WINDOW ASSEMBLY FLOOR CONSOLE 4WD MECHANICAL SHIFT POWER WINDOW - TAN & BEIGE ASSEMBLY FLOOR CONSOLE 4WD MECHANICAL SHIFT POWER WINDOW - BLUE THEME (* FOR SINGLE CAB ONLY) FLOOR CONSOLE DUCT (DOUBLE CAB) FLOOR CONSOLE DUCT FRONT MOUNTING BRACKET (DOUBLE CAB) FLOOR CONSOLE DUCT REAR MOUNTING BRACKET (DOUBLE CAB) MOUNTING BRACKET FLOOR CONSOLE REAR COMBINATION SCREW M8 x 1.25 - 21 AIR VENT ASSEMBLY FLOOR CONSOLE - RH (DOUBLE CAB) AIR VENT ASSEMBLY FLOOR CONSOLE - LH (DOUBLE CAB) SPRING CLIP PN - C57951 (DOUBLE CAB) FLOOR CONSOLE AIR VENT BEZEL ALUMINIUM BRUSH FLOOR CONSOLE AIR VENT BEZEL WOOD FINISH FLOOR CONSOLE AIR VENT BEZEL CARBON FINISH

TCE2

1

TCE3

TCE4

1 1 1

1

1

1

1

1

1

1

1

1 2 2 1 2 1 1 3 1 1 1

1

CONTINUE... 2606A.11


2606A.12


PART NO.

DESCRIPTION



71 71 71 72

0112BG1520N 0112BG1520B 0112BG1520C 0112BG0240N

73

0112BG0250N

74 75 76 76

1703AA0040N 1703AA0050N 0112BG1470N 0112BG1470B

76

0112BG1470C

77 78 78

01120G0490N 0112BG1290N 0112BG1290B

78

0112BG1290C

79 79

0112BG1370N 0112BG1370B

79

0112BG1370C

80 80

0112BG1460N 0112BG1460B

80

0112BG1460C

81 81

0112BG1380N 0112BG1380B

81

0112BG1380C

ASHTRAY ASSEMBLY ASHTRAY ASSEMBLY - TAN & BEIGE ASHTRAY ASSEMBLY - BLUE THEME MOUNTING BRACKET FLOOR CONSOLE FRONT RH MOUNTING BRACKET FLOOR CONSOLE FRONT LH FLANGE SCREW ST14 PAN PH PLASTIC FASTENER (NIFCO:3B14) PARKING LEVER BEZEL ASSEMBLY PARKING LEVER BEZEL ASSEMBLY TAN & BEIGE PARKING LEVER BEZEL ASSEMBLY BLUE THEME U CLIP D57067 - 043 M TINNERMAN FLOOR CONSOLE REAR COVER FLOOR CONSOLE REAR COVER TAN & BEIGE FLOOR CONSOLE REAR COVER BLUE THEME FLOOR CONSOLE SIDE MOUNTING PLUG FLOOR CONSOLE SIDE MOUNTING PLUG TAN & BEIGE FLOOR CONSOLE SIDE MOUNTING PLUG BLUE THEME GEAR GAITER BEZEL ASSEMBLY GEAR GAITER BEZEL ASSEMBLY TAN & BEIGE GEAR GAITER BEZEL ASSEMBLY BLUE THEME FLOOR CONSOLE STORAGE BIN FLOOR CONSOLE STORAGE BIN TAN & BEIGE * FLOOR CONSOLE STORAGE BIN BLUE THEME (* FOR SINGLE CAB ONLY)

TCE2

TCE3

1

1

TCE4

1 1 1 1 4 4 1

1 1 1

5 1

1 1 1

2

2 2 2

1

1 1 1

1

1 1 1

CONTINUE...

2606A.13


2606A.14


PART NO.

DESCRIPTION



2606A.15

82

0112BG1550N

82

0112BG1550B

82

0112BG1550C

83

0112BG1420N

84

0112BG1300N

85

0112BG1310N

88

0112BG1400N

88

0112BG1400B

88

0112BG1400C

4WD MANUAL TRANSFER LEVER BEZEL GAITER ASSEMBLY 4WD MANUAL TRANSFER LEVER BEZEL GAITER ASSEMBLY - TAN & BEIGE 4WD MANUAL TRANSFER LEVER BEZEL GAITER ASSEMBLY - BLUE THEME FLOOR CONSOLE TRNSFER LEVER BEZEL - BOTTOM * (* FOR MECHANICAL SHIFT) FLOOR CONSOLE REAR COVER BRACKET RH FLOOR CONSOLE REAR COVER BRACKET LH FLOOR CONSOLE TRANSFER SWITCH BEZEL FLOOR CONSOLE TRANSFER SWITCH BEZEL - TAN & BEIGE * FLOOR CONSOLE TRANSFER SWITCH BEZEL - BLUE THEME (* FOR ELECTRICAL SHIFT)


TCE2

TCE3

1

1

TCE4

1 1 1

1 1 1

1 1 1

2606A.16

GROUP 2606C - CROSS CAR BEAM

FIG. NO.

PART NO.

DESCRIPTION


1 2 3 4 5 6 7

0112AG3640N 0112AG2020N 0112AG4230N 0112AG1950N 55060A0020N 57060A0010N 55080A0040N

CCB ASSEMBLY LHD CCB 3PT MTG BRKT DASH SIDE RH SUPPORT BRACKET STRG COLUMN LHD CCB 3PT MTG BRKT DASH SIDE LH PAN HD COMBI SCREW M6 x 1 - 25 FLANGED NUT M6 x 1 FLANGE BOLT M8 x 1.25 - 15


TCE2

TCE3

TCE4

1 1 1 1 12 12 18

2606C.1

GROUP 2607A - BODY SHELL ASSEMBLY - SC FIG. NO.

PART NO.

DESCRIPTION


C S Y L B M E S S A L L E H S Y D O B A 7 0 6 2 P U O R G

2607A.1

1 1 1 1 2 3

0101AL0100A 0101AL0090A 0101AL0180A 0101AL0170A 0102AG3050A 0102AG1610A

4 5 6 7 8 9 9 10 10 11 12 13 14 14 15 15 16 16

0102AG0230A 0102AG0460A 0102AG0470A 0102AG0920A 0102AG0930A 0102AG2890A 0102AG2940A 0102AG0560A 0102AG0570A 0101DL0010A 0102AG0760A 0102AG0770A 0101EL0190N 0101EL0180N 0101DL0060A 0101EG1480N 0101DL0030A 0101EG2440A 0101EG2450A 0101EL0030A 0101EL0040A 0101EG1010N 0101EG1000N

BODY ASSY LESS DOOR SC 4WD BODY ASSY COMP SC 4WD BODY ASSY LESS DOOR SC 2WD BODY ASSY COMP SC 2WD ASSY FRT END LESS DASH PNL CRDe LHD KIT ASSY PANEL FRT & ASSY GUSSET CONSISTS OF: 1 - ASSY PANEL FRT 1 - ASSY REINF GUSSET PNL FRT RH 1 - ASSY REINF GUSSET PNL FRT LH 1 - RNF PNL FRT TO SIDE ENG CMT RH 1 - RNF PNL FRT TO SIDE ENG CMT LH ASSY WHEEL HOUSE FRT RH ASSY WHEEL HOUSE FRT LH ASSY REINF WHEEL HOUSE FRT RH ASSY REINF WHEEL HOUSE FRT LH PANEL ROOF SC ASSY EXTN HOOD RH ASSY EXTN HOOD LH CHANNEL DRIPRAIL SIDE SC LH CHANNEL DRIPRAIL SIDE SC RH PNL ASSY HEADER REAR SC CAP DRIPRAIL PNL ASSY HEADER FRONT SC PILLAR A INNER UPPER RH PILLAR A INNER UPPER LH PANEL CABIN OUTER SC RH PANEL CABIN OUTER SC LH CHANNEL DRIPRAIL PILLAR A LH CHANNEL DRIPRAIL PILLAR A RH


TCE2

TCE3

TCE4

1 1 1 1 1 1 NS NS NS NS NS 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1

2607A.2

GROUP 2607A - BODY SHELL ASSEMBLY - DC FIG. NO.

PART NO.

DESCRIPTION


C D Y L B M E S S A L L E H S Y D O B A 7 0 6 2 P U O R G

2607A.3

1 1 1 1 2 3

0101AL0240A 0101AL0230A 0101AL0320A 0101AL0310A 0102AG3050A 0102AG1610A

4 5 6 7 8 9 9 10 10 11 12 13 14 14 15 15 16 16

0102AG0230A 0102AG0460A 0102AG0470A 0102AG0920A 0102AG0930A 0102AG2890A 0102AG2940A 0102AG0560A 0102AG0570A 0101DL0020A 0102AG0760A 0102AG0770A 0101EL0470N 0101EL0460N 0101DL0160A 0101EG1480N 0101DG0010A 0101EG2440A 0101EG2450A 0101EL0230A 0101EL0220A 0101EG1010N 0101EG1000N

BODY ASSY LESS DOOR DC 4WD BODY ASSY COMP DC 4WD BODY ASSY LESS DOOR DC 2WD BODY ASSY COMP DC 2WD ASSY FRT END LESS DASH PNL CRDe LHD KIT ASSY PANEL FRT & ASSY GUSSET CONSISTS OF: 1 - ASSY PANEL FRT 1 - ASSY REINF GUSSET PNL FRT RH 1 - ASSY REINF GUSSET PNL FRT LH 1 - RNF PNL FRT TO SIDE ENG CMT RH 1 - RNF PNL FRT TO SIDE ENG CMT LH ASSY WHEEL HOUSE FRT RH ASSY WHEEL HOUSE FRT LH ASSY REINF WHEEL HOUSE FRT RH ASSY REINF WHEEL HOUSE FRT LH PANEL ROOF DC ASSY EXTN HOOD RH ASSY EXTN HOOD LH CHANNEL DRIPRAIL SIDE DC LH CHANNEL DRIPRAIL SIDE DC RH PNL ASSY HEADER REAR DC CAP DRIPRAIL PNL ASSY HEADER FRONT PILLAR A INNER UPPER RH PILLAR A INNER UPPER LH PANEL RING DC LH PANEL RING DC RH CHANNEL DRIPRAIL PILLAR A LH CHANNEL DRIPRAIL PILLAR A RH


TCE2

TCE3

TCE4

1 1 1 1 1 1 NS NS NS NS NS 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1

2607A.4

GROUP 2607B - CARGO BOX (SC) FIG. NO.

PART NO.

DESCRIPTION


1

0104AL0030A

2

0104EL0010A

ASSY CARGO BOX COMP SC - CED

0104EL0020A

3

0104EL0710A

4

0104EL0150A

4

0104EL0160A

5

0104EL0050A

5

0104EL0060A

6

0104EL0170A

6 7 8

COVER PLATE TAIL LAMP CARGO - CED

1 1 2

PANEL BODY SIDE CARGO OUTER RH SC - CED

1

PANEL BODY SIDE CARGO OUTER LH SC - CED

1

ASSEMBLY BODY SIDE INNER CARGO RH SC - CED

2607B.1

TCE4

ASSEMBLY BODY SIDE CARGO OUTER LH SC - CED

) C S ( X O B O G R A C B 7 0 6 2 P U O R G

TCE3

ASSEMBLY BODY SIDE CARGO OUTER RH SC - CED

2

TCE2

1

1

ASSEMBLY BODY SIDE INNER CARGO LH SC - CED

1

PNL RR CORNER OTR CARGO RH CED

1

0104EL0180A

PNL RR CORNER OTR CARGO LH CED

1

0104CL0010A

ASSY CARGO UNDERBODY COMP SC-CED

1

0104FL0010A

ASSEMBLY FRONT WALL CARGO SC WITH CRASH BAR - CED


1

2607B.2

GROUP 2607B - CARGO BOX (DC) FIG. NO.

PART NO.

DESCRIPTION


1

0104AL0040A

2

0104EL0490A

ASSY CARGO BOX COMP DC - CED

2

0104EL0500A

TCE4

3

0104EL0710A

COVER PLATE TAIL LAMP CARGO - CED

4

0104EL0550A

PANEL BODY SIDE CARGO

4

0104EL0560A

5

0104EL0530A

5

0104EL0540A

6

0104EL0170A

6 7 8

1

ASSEMBLY BODY SIDE CARGO OUTER LH DC - CED

OUTER RH DC - CED

1 2 1

PANEL BODY SIDE CARGO OUTER LH DC - CED

1

ASSEMBLY BODY SIDE INNER CARGO RH DC - CED

2607B 3

TCE3

ASSEMBLY BODY SIDE CARGO OUTER RH DC - CED

) C D ( X O B O G R A C B 7 0 6 2 P U O R G

TCE2

1

1

ASSEMBLY BODY SIDE INNER CARGO LH DC - CED

1

PNL RR CORNER OTR CARGO RH - CED

1

0104EL0180A

PNL RR CORNER OTR CARGO LH - CED

1

0104CL0330A

ASSY CARGO UNDERBODY COMP DC-CED

1

0104FL0060A

ASSEMBLY FRONT WALL CARGO DC WITH CRASH BAR - CED


1

2607B 4

GROUP 2607C - BODY NVH FIG. NO.

PART NO.

DESCRIPTION


H V N Y D O B C 7 0 6 2 P U O R G

2607C.1

1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26

0106AG0450N 0106AG0460N 0106AL0010N 0106AG1680N 0106AG1670N 0106AG1460N 0106AG1370N 0106AG1640N 0106AG0740N 0106AG2630N 0106AG3010N 0106AG0500N 0106AG0650N 0206AD0100N 0206AD0060N 0106AG2200N 0106CG0060N 19000A0790N 0106AG1470N 0106AG2420N 57060A0020N 0106AG2100N 55080A0070N 0106AG1930N 0106AG1920N 0106AG1900N 0106AG1910N 0106AG2940N

ROOF FELT FRONT ROOF FELT INT FRONT ROOF FELT INT REAR - DC AVP BUTYL REAR DOOR TOP - DC AVP BUTYL FRONT DOOR TOP AVP BUTYL REAR DOOR - DC AVP BUTYL FRONT DOOR BUTYL PATCH 25 x 25 BUTYL PAD PLENUM MID LWR BUTYL PAD DASH PANEL RH PU DASH INNER INSULATOR A PILLAR LWR NVH TREATMENT RH A PILLAR LWR NVH TREATMENT LH PUSH PIN FRONT WHEEL RUBBER APRON TAILORED_FIREWALL_LHD FASTENER FIREWALL LOCK WASHER BUTYL NOISE PATCH FELT INSULATION UNDERTUNNEL 2WD FELT INSULATION UNDERTUNNEL 4WD FLANGED NYLOC NUT M6 x 1 RUBBER WASHER COMBI SCREW M8 x 1.25 - 25 BARRIER FRONT FLOOR RR LH - DC BARRIER FRONT FLOOR RR RH - DC BARRIER FRONT FLOOR FRT RH BARRIER FRONT FLOOR FRT LH CARRIER FRT ENCAP INJ MOULDED


TCE2

TCE3

TCE4

1 1 1 2 2 2 2 17 1 1 1 1 1 6 2 1 36 9 1 1 2 7 5 1 1 1 1 1

2607C.2

GROUP 2608 - DOOR AND FITTINGS - FRONT FIG. NO.

PART NO.

DESCRIPTION


T N O R F S G N I T T I F D N A R O O D 8 0 6 2 P U O R G

1 1 2 2 3 3 3 3 4 4 5 5 6 6 7 7 8 8 9 10 10

0103AG0440A 0103AG0450A 0107AG0060N 0107AG0070N 0111CG0120N 0111CG0130N 0111CG0100N 0111CG0110N 0107CG0020N 0107CG0030N 0109BG0570N 0109BG0580N 0107AG0160N 0107AG0170N 0107AG0250N 0107AG0260N 0103AG0580N 0103AG0590N 0105DG0140N 0114DG0920N 0114DG0920B

10

0114DG0920C

11 12 12

0206AD0300N 0105EG0750N 0105EG0750B

12

0105EG0750C

12 12

0105EG0760N 0105EG0760B

12

0105EG0760C

DOOR ASSEMBLY FRONT WLDG RH CED DOOR ASSEMBLY FRONT WLDG LH CED W/STRIP FRONT DOOR OPNG INR RH W/STRIP FRONT DOOR OPNG INR LH GLASS CLEAR FRONT DR WINDOW RH GLASS CLEAR FRONT DR WINDOW LH GLASS TINTED FRONT DR WINDOW RH GLASS TINTED FRONT DR WINDOW LH SEAL FRONT DOOR WINDOW GLASS RH SEAL FRONT DOOR WINDOW GLASS LH PATCH MIRROR INNER RH HS PATCH MIRROR INNER LH HS W/STRIP FRONT DOOR WAIST OUTER RH W/STRIP FRONT DOOR WAIST OUTER LH W/STRIP FRONT DOOR WAIST INNER RH W/STRIP FRONT DOOR WAIST INNER LH WATER SHIELD FRONT DOOR RH WATER SHIELD FRONT DOOR LH S/T SCREW ESCHSION CUP FRONT DOOR RH & LH ESCHSION CUP FRONT DOOR RH & LH TAN & BEIGE ESCHSION CUP FRONT DOOR RH & LH BLUE THEME FLANGED SCREW M4 x 1.59 - 18 FRONT GRAB HANDLE INNER RH FRONT GRAB HANDLE INNER RH TAN & BEIGE FRONT GRAB HANDLE INNER RH BLUE THEME FRONT GRAB HANDLE INNER LH FRONT GRAB HANDLE INNER LH TAN & BEIGE FRONT GRAB HANDLE INNER LH BLUE THEME

TCE2

TCE3

TCE4

1 1

1 1

1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 8 2

2 2 2

4 1

1 1 1

1

1 1 1

CONTINUE ….

2608.1


2608.2


PART NO.

DESCRIPTION



13 13

0105EG0730N 0105EG0730B

13

0105EG0730C

13 13

0105EG0740N 0105EG0740B

13

0105EG0740C

14 14

0105EG0840N 0105EG0840B

14

0105EG0840C

14 14

0105EG0850N 0105EG0850B

14

0105EG0850C

15 15

0105EG0860N 0105EG0860B

15

0105EG0860C

15 15

0105EG0870N 0105EG0870B

15

0105EG0870C

16 16 16 17 18 19 20 21

0105EG1010N 0105EG1010A 0105EG1010B 0103AG0310N 2108238 6508212 0103AG0620N 01120G0480N

FRONT GRAB HANDLE OUTER RH FRONT GRAB HANDLE OUTER RH TAN & BEIGE FRONT GRAB HANDLE OUTER RH BLUE THEME FRONT GRAB HANDLE OUTER LH FRONT GRAB HANDLE OUTER LH TAN & BEIGE FRONT GRAB HANDLE OUTER LH BLUE THEME FRONT DOOR SPEAKER GRILL RH FRONT DOOR SPEAKER GRILL RH TAN & BEIGE FRONT DOOR SPEAKER GRILL RH BLUE THEME FRONT DOOR SPEAKER GRILL LH FRONT DOOR SPEAKER GRILL LH TAN & BEIGE FRONT DOOR SPEAKER GRILL LH BLUE THEME FRONT DOOR MAP POCKET RH FRONT DOOR MAP POCKET RH TAN & BEIGE FRONT DOOR MAP POCKET RH BLUE THEME FRONT DOOR MAP POCKET LH FRONT DOOR MAP POCKET LH TAN & BEIGE FRONT DOOR MAP POCKET LH BLUE THEME SCRIVET SCRIVET TAN & BEIGE SCRIVET BLUE THEME HINGE ASSY SIDE DOOR BOLT HEX HEAD M8 x 1.25 - 50 SPRING WASHER M8 WASHER SPECIAL M8 x 25OD x 3THK SCREW M4 - 10

TCE2

TCE3

1

1

TCE4

1 1 1

1 1 1

1

1 1 1

1

1 1 1

1

1 1 1

1

1 1 1

10

10 10 10

4 12 20 20 2

CONTINUE ….

2608.3


2608.4


PART NO.

DESCRIPTION



22 22 23 24 25 25 26 27 28 29 29

0109BG0260N 0109BG0270N 55060A0040N 0105EG0910N 0105EG0960N 0105EG0970N 3108226 0105EG0530N 0112AG0861 A 0105EG0710N 0105EG0710B

29

0105EG0710C

29

0105EG0710F

29 29

0105EG0720N 0105EG0720B

29

0105EG0720C

29

0105EG0720F

30 30

0103AG0730N 0103AG0740N

MIRROR REMOTE ASSEMBLY DOOR RH MIRROR REMOTE ASSEMBLY DOOR LH COMBI SCREW M6 x 1 - 12 WEATHER STRIP U CLIP WEATHER STRIP INSERT FRONT RH WEATHER STRIP INSERT FRONT LH SCREW HEX HD M8 x 1.25 - 25 ST TRUSS HD SCREW NO10 x 10AB TYP CAP FOR MIRROR INR PATCH SCREW FRONT DOOR TRIM ASSEMBLY RH FRONT DOOR TRIM ASSEMBLY RH TAN & BEIGE FRONT DOOR TRIM ASSEMBLY RH BLUE THEME FRONT DOOR TRIM ASSEMBLY RH TAN & BEIGE SCHEME 2 FRONT DOOR TRIM ASSEMBLY LH FRONT DOOR TRIM ASSEMBLY LH TAN & BEIGE FRONT DOOR TRIM ASSEMBLY LH BLUE THEME FRONT DOOR TRIM ASSY LH TAN & BEIGE SCHEME 2 PATCH WATER SHIELD FRT DOOR RH PATCH WATER SHIELD FRT DOOR LH

TCE2

TCE3

1

1

TCE4

1 1 6 1 1 1 4 4 4 1 1 1 1

1 1 1 1

1 1

CONTINUE ….

2608.5


2608.6

GROUP 2608A - DOOR MECHANISM - FRONT FIG. NO.

PART NO.

DESCRIPTION


1 1

T N O R F M S I N A H C E M R O O D A 8 0 6 2 P U O R G

2 3 3 7 9 13 13 14 17 18 19 20 21 22 22 23 24 32 33 34 34

0114DG1000N

HANDLE INNER RELEASE UNLATCH TWO PIECE - RH 0114DG1010N HANDLE INNER RELEASE UNLATCH TWO PIECE - LH 0114DG0520N X-REC BOLT NO 6 x 13 ST AB TYPE 0114DG0750N ASSY LATCH FRONT RH - AJAR WARNING 0114DG0760N ASSY LATCH FRONT LH - AJAR WARNING 0114DG0540N SCREW M6 x 1 - 16 FLT CSK X - RECESS 0114DG0550N CLIP INNER HANDLE RELEASE 0114DG0020N HANDLE DOOR OUTER ASSEMBLY RH 0114DG0030N HANDLE DOOR OUTER ASSEMBLY LH 57060A0010N FLANGED NUT M6 x 1 0114DG0250N STRIKER DOOR LATCH 54080A0031N SCREW TRS HD CSK MEC M8 x 1.25 - 16 0103AG0370N CHECK ARM DOOR 0103AG0250N PIN CHECK ARM 55060A0030N COMBI SCREW M6 x 1 - 16 0105EG0980N FRONT ARM REST METAL BRACKET RH 0105EG0990N FRONT ARM REST METAL BRACKET LH 0111HG0010N POP RIVET AVDEL 1601 0613 0103AG0540N DAMPNER SIDE DOOR 0114GG0020N ACTUATOR SLAVE 0114GG0010N ACTUATOR MASTER 0114DG0790N CLIP INNER RELEASE CABLE LATCH RH 0114DG0850N CLIP INNER RELEASE CABLE LATCH LH

TCE2

TCE3

TCE4

1 1

1 1

1 1 2 1 1 6 2 1 1 4 2 4 2 2 4 1 1 12 2

1 1

CONTINUE ….

2608A.1


2608A.2

GROUP 2608A - DOOR MECHANISM - FRONT

GROUP 2608A - DOOR MECHANISM - FRONT FIG. NO.

PART NO.

DESCRIPTION


25 25 26 27

2608A.3

0111HG0020N 0111HG0030N 0111CG0080N 0111CG0230N

REG ELECT FRONT DOOR WINDOW RH REG ELECT FRONT DOOR WINDOW LH SCREW GROMMET NIFCO 2S31 X - REC BOLT NO 12 x 16 ST AB TYP


TCE2

TCE3

TCE4

1 1 4 4

2608A.4

GROUP 2609 - DOOR AND FITTINGS - REAR FIG. NO.

PART NO.

DESCRIPTION


R A E R S G N I T T I F D N A R O O D 9 0 6 2 P U O R G

1 1 2 2 3 3 3 3 4 4 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11

0103BG0530A 0103BG0520A 0107AG0100N 0107AG0110N 0111CG0180N 0111CG0190N 0111CG0140N 0111CG0150N 0111CG0200N 0111CG0210N 0111CG0160N 0111CG0170N 0107CG0310N 0107CG0320N 0107CG0260N 0107CG0270N 0107AG0270N 0107AG0280N 0107AG0230N 0107AG0240N 0107BG0020N 0107BG0010N 0103BG0640N 0103BG0650N 0114DG0920N 0114DG0920B

11

0114DG0920C

12 12

0105FG0560N 0105FG0560B

12

0105FG0560C

12 12

0105FG0570N 0105FG0570B

12

0105FG0570C

DOOR ASSEMBLY RR WLDG LH CED DOOR ASSEMBLY RR WLDG RH CED W/STRIP RR DOOR OPENING INNER RH W/STRIP RR DOOR OPENING INNER LH GLASS CLEAR RR DR WINDOW RH GLASS CLEAR RR DR WINDOW LH GLASS TINTED RR DOOR WINDOW RH GLASS TINTED RR DOOR WINDOW LH GLASS CLEAR REAR DOOR FIX RH GLASS CLEAR REAR DOOR FIX LH GLASS TINTED REAR DOOR FIX RH GLASS TINTED REAR DOOR FIX LH SEAL REAR DOOR WINDOW GLASS RH SEAL REAR DOOR WINDOW GLASS LH SEAL RR DOOR WINDOW GLASS FIX RH SEAL RR DOOR WINDOW GLASS FIX LH W/STRIP RR DOOR WAIST OUTER RH W/STRIP RR DOOR WAIST OUTER LH W/STRIP RR DOOR WAIST INNER RH W/STRIP RR DOOR WAIST INNER LH DOG LEG SEAL REAR DOOR RH DOG LEG SEAL REAR DOOR LH WATER SHIELD REAR DOOR RH WATER SHIELD REAR DOOR LH ESCHSION CUP FRONT DOOR RH & LH ESCHSION CUP FRONT DOOR RH & LH TAN & BEIGE ESCHSION CUP FRONT DOOR RH & LH BLUE THEME REAR GRAB HANDLE INNER RH REAR GRAB HANDLE INNER RH TAN & BEIGE REAR GRAB HANDLE INNER RH BLUE THEME REAR GRAB HANDLE INNER LH REAR GRAB HANDLE INNER LH TAN & BEIGE REAR GRAB HANDLE INNER LH BLUE THEME

TCE2

TCE3

TCE4

1 1

1 1

1 1

1 1

1 1 1 1 1 1

1 1

1 1 1 1 1 1 1 1 1 1 1 1 2

2 2 2

1

1 1 1

1

1 1 1

CONTINUE ….

2609.1


2609.2


PART NO.

DESCRIPTION



13 13

0105FG0540N 0105FG0540B

13

0105FG0540C

13 13

0105FG0550N 0105FG0550B

13

0105FG0550C

14 15 16 16

0206AD0300N 1703AA0040N 0105FG0600N 0105FG0600B

16

0105FG0600C

17 17

0105FG0650N 0105FG0650B

17

0105FG0650C

17 17

0105FG0660N 0105FG0660B

17

0105FG0660C

18 19 20 21 22 23 23 24

01050G0110N 0103AG0310N 2108238 6508212 0103AG0620N 0105FG0610N 0105FG0620N 3108226

REAR GRAB HANDLE OUTER RH REAR GRAB HANDLE OUTER RH TAN & BEIGE REAR GRAB HANDLE OUTER RH BLUE THEME REAR GRAB HANDLE OUTER LH REAR GRAB HANDLE OUTER LH TAN & BEIGE REAR GRAB HANDLE OUTER LH BLUE THEME FLANGED SCREW M4 x 1.59 - 18 FLANGE SCREW ST14 PAN PH REAR DOOR MOBILE HOLDE R REAR DOOR MOBILE HOLDER TAN & BEIGE REAR DOOR MOBILE HOLDER BLUE THEME REAR DOOR BOTTLE HOLDER RH REAR DOOR BOTTLE HOLDER RH TAN & BEIGE REAR DOOR BOTTLE HOLDER RH BLUE THEME REAR DOOR BOTTLE HOLDER LH REAR DOOR BOTTLE HOLDER LH TAN & BEIGE REAR DOOR BOTTLE HOLDER LH BLUE THEME FASTENER DOGHOUSE X - MAS TREE HINGE ASSEMBLY SIDE DOOR BOLT HEX HEAD M8 x 1.25 - 50 SPRING WASHER M8 WASHER SPECIAL M8 x 25OD x 3THK WEATHER STRIP INSERT REAR RH WEATHER STRIP INSERT REAR LH SCREW HEX HD M8 x 1.25 - 25

TCE2

TCE3

1

1

TCE4

1 1 1

1 1 1

1 4 2

2 2 2

1

1 1 1

1

1 1 1

3 2 6 10 10 1 1 4

CONTINUE ….

2609.3


2609.4


PART NO.

DESCRIPTION



2609.5

25 25

0105FG0520N 0105FG0520B

25

0105FG0520C

25

0105FG0520F

25 25

0105FG0530N 0105FG0530B

25

0105FG0530C

25

0105FG0530F

REAR DOOR TRIM ASSEMBLY RH REAR DOOR TRIM ASSEMBLY RH TAN & BEIGE REAR DOOR TRIM ASSEMBLY RH BLUE THEME REAR DOOR TRIM ASSEMBLY RH TAN & BEIGE SCHEME 2 REAR DOOR TRIM ASSEMBLY LH REAR DOOR TRIM ASSEMBLY LH TAN & BEIGE REAR DOOR TRIM ASSEMBLY LH BLUE THEME REAR DOOR TRIM ASSEMBLY LH TAN & BEIGE SCHEME 2


TCE2

TCE3

1

1

TCE4

1 1 1 1

1 1 1 1

2609.6

GROUP 2609A - DOOR MECHANISM - REAR FIG. NO.

PART NO.

DESCRIPTION


1 1

R A E R M S I N A H C E M R O O D A 9 0 6 2 P U O R G

2 3 3 7 9 11 12 12 13 14 15 16 16 17 18 19 20 21 33

0114DG1000N

HANDLE INNER RELEASE UNLATCH TWO PIECE - RH 0114DG1010N HANDLE INNER RELEASE UNLATCH TWO PIECE - LH 0114DG0520N X-REC BOLT NO 6 x 13 ST AB TYPE 0114DG0770N ASSY LATCH RR RH - AJAR REMOTE 0114DG0780N ASSY LATCH RR LH LHD - AJAR WARN 0114DG0540N SCREW M6 x 1 - 16 FLT CSK X - RECESS 0114DG0550N CLIP INNER HANDLE RELEASE 0103AG0250N PIN CHECK ARM 0114DG0020N HANDLE DOOR OUTER ASSEMBLY RH 0114DG0030N HANDLE DOOR OUTER ASSEMBLY LH 57060A0010N FLANGED NUT M6 x 1 0114DG0250N STRIKER DOOR LATCH 54080A0031N SCREW TRS HD CSK MEC M8 x 1.25 - 16 0105FG0670N REAR ARM REST METAL BRACKET RH 0105FG0680N REAR ARM REST METAL BRACKET LH 0111HG0010N POP RIVET AVDEL 1601 0613 0103AG0370N CHECK ARM DOOR 55060A0030N COMBI SCREW M6 x 1 - 16 0103AG0540N DAMPNER SIDE DOOR 0114DG0430N CABLE HOLDER NIFCO 2T95 0114GG0020N ACTUATOR SLAVE

TCE2

TCE3

TCE4

10

14

14

2

2

1 1 2 1 1 6 2 2 1 1 4 2 4 1 1 2 4 2 2

CONTINUE...

2609A.1


2609A.2

GROUP 2609A - DOOR MECHANISM - REAR

GROUP 2609A - DOOR MECHANISM - REAR FIG. NO.

PART NO.

DESCRIPTION


22 22 25 27 27 28 32

2609A.3

0111HG0040N 0111HG0050N 0111CG0090N 0111CG0520N 0111CG0530N 52040A0020N 55060A0040N

REG ELECT REAR DOOR WINDOW RH REG ELECT REAR DOOR WINDOW LH CLIP GLASS MOUNTING REAR DOOR RUNCHANNEL DIV ASSY REAR DOOR RH RUNCHANNEL DIV ASSY REAR DOOR LH COMBI PAN HD PH X-REC M4 x 0.7 - 10 COMBI SCREW M6 x 1 - 12


TCE2

TCE3

TCE4

1 1 2 1 1 4 2

2609A.4

GROUP 2610 - DOOR AND FITTINGS - BACK FIG. NO.

PART NO.

DESCRIPTION


K C A B S G N I T T I F D N A R O O D 0 1 6 2 P U O R G

2610.1

1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

0104GL0010A 0104GL0210N SF0207001 0104GL0230N 0104GL0240N 0104GL0300N 0104GL0310N 55080A0080N 1102DA0180N 6110214 0104GL0160N 0104GL0180N 0104GL0320N 0104GL0170N 0114EL0070N 0104GL0200N 54080A0031N 55080A0080N 0114EL0060N 0104GL0260N 0104GL0030A

ASSY TAIL DOOR CARGO COMP - CED COVER PLATE TAIL GATE SCREW PAN CR M6 x 1 - 16 HINGE TAIL GATE RH HINGE TAIL GATE LH SHIM HINGE TAIL DOOR- BIG SHIM HINGE TAIL DOOR- SMALL COMBI SCREW M8 x 1.25 - 21 COMBI BOLT SPL WSHR M10 x 1.25 - 28 WASHER PLAIN M10 ASSEMBLY ROPE CARGO TAIL GATE STUD ROPE TAIL GATE SPACER ASSY ROPE CARGO TAIL GATE BRACKET STOPPER ROPE TAIL GATE KIT TAILGATE LOCK MECHANISM LINK TAIL GATE LOCK SCREW TRS HD CSK MEC M8 x 1.25 - 16 COMBI SCREW M8 x 1.25 - 21 ASSEMBLY TAIL DOOR HANDLE CARGO BUMP STOP TAIL GATE CARGO PNL TAIL DOOR OUTER


TCE2

TCE3

TCE4

1 NS 6 1 1 4 4 6 2 2 2 4 4 2 2 2 4 4 1 2 1

2610.2

GROUP 2610C - PLUGS

GROUP 2610D - FUEL FILLER SYSTEM

MANUAL

REMOTE

FIG. NO.

PART NO.

DESCRIPTION


0107FF0050N 1 2 3 4 5 6 7

2610C 1

0107FG0480N 0107FG0040N 0107FG0050N 0107FG0250N 0107FG0290N 0105AG0630N 0079880

KIT PLUGS & GROMMETS SCDC CONSISTS OF: 10 - HOLE PLUG 1 - DIA 20 8 - HOLE PLUG 1 - DIA 25 2 - HOLE PLUG 2 - 20 x 24 10 - RUBBER PLUG - DIA 13 13 - RUBBER PLUG - 15 x 20 10 - SCREW GROMMET FRT/RR DOOR 4 - PLUG S/CAB C/BOX FLR

1 10 8 2 10 13 10 4

TCE2

TCE3

FIG. NO.

PART NO.

DESCRIPTION

TCE4


1 1 2 3 4 5 6

0104EL0130A 0104EL0930A 0114KG0491N 0114KG0501N 03090C0010N 0114KG0461N 0114KG0361N

ASSY LID FUEL FILLER CARGO BOX LS ASSY LID FUEL FILLER CARGO BOX HS ASSY FUEL LID SOLENOID WITH BRKT CABLE FOR FUEL LID SOLENOID COMBI SCR PAN HD PH M5 x 0.8 - 15 CLIP FUEL LID CABLE HOLDING PLUNGER FUEL LID RELEASE


TCE2

TCE3

TCE4

1 1 1 1 2 1 1

1 1 1 2 1 1

2610D 1

GROUP 2611A - BODY TRIMMING - SC FIG. NO.

PART NO.

DESCRIPTION


C S G N I M M I R T Y D O B A 1 1 6 2 P U O R G

1 1

0105CF0260N 0105CF0260B

1

0105CF0260C

2 2 2

0105GG0920N 0105GG0920B 0105GG0920C

2 2 2

0105GG1020N 0105GG1020B 0105GG1020C

3 3 3

01050G0060N 01050G0060B 01050G0060C

3 3 3

01050G0070N 01050G0070B 01050G0070C

4 4 4 4 4 4 5 5 5 5 5 5 6 9 9

0105GF0140N 0105GF0140B 0105GF0140C 0105GF0160N 0105GF0160B 0105GF0160C 0105GF0180N 0105GF0180B 0105GF0180C 0105GF0200N 0105GF0200B 0105GF0200C 0105GG0450N 0108EF0350N 0108EF0360N

MOULDING ROOF HEADLINING MOULDING ROOF HEADLINING TAN & BEIGE MOULDING ROOF HEADLINING BLUE THEME TRIM A UPPER PILLAR ASSY-RH TRIM A UPR PILLAR ASSY-RH - BEIGE TRIM A UPR PILLAR ASSY-RH WARM GREY TRIM A UPR PILLAR ASSY-LH TRIM A UPR PILLAR ASSY-LH - BEIGE TRIM A UPR PILLAR ASSY-LH WARM GREY TRIM PILLAR A LWR RH-INJ MOLDED TRIM PILLAR A LWR RH-INJ MLD - BEIGE TRIM PILLAR A LWR RH-INJ MLD WARM GREY TRIM PILLAR A LWR LH-INJ MOLDED TRIM PILLAR A LWR LH-INJ MLD - BEIGE TRIM PILLAR A LWR LH-INJ MLD WARM GREY TRIM 'B' PILLAR UPPER RH TRIM 'B' PILLAR UPPER RH - TAN & BEIGE TRIM 'B' PILLAR UPPER RH - BLUE THEME TRIM 'B' PILLAR UPPER LH TRIM 'B' PILLAR UPPER LH -TAN & BEIGE TRIM 'B' PILLAR UPPER LH - BLUE THEME TRIM 'B' PILLAR LOWER RH TRIM 'B' PILLAR LWR RH -TAN & BEIGE TRIM 'B' PILLAR LWR RH - BLUE THEME TRIM 'B' PILLAR LOWER LH TRIM 'B' PILLAR LWR LH -TAN & BEIGE TRIM 'B' PILLAR LWR LH - BLUE THEME FASTENER LOWER SIDE TRIM AIR EXTRACTOR ASSEMBLY RH AIR EXTRACTOR ASSEMBLY LH

TCE2

TCE3

TCE4

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 24 1 1

CONTINUE……

2611A.1


2611A.2


PART NO.

DESCRIPTION



2611A.3

10 11 12 13 14 14 14 15 15 15

57060A0020N 01050G0040N 0105DG0140N 0106CG0070N 0105DG0180N 0105DG0180B 0105DG0180C 0105CG0140N 0105CG0140B 0105CG0140C

16 16 16

0105DG0200N 0105DG0200B 0105DG0200C

FLANGE NYLOC NUT M6 x 1 FASTENER INT TRIM UPPER PILLAR S/T SCREW SCREW GROMMET SUNVISOR SUNVISOR DRIVER (LHD) SUNVISOR DRIVER (LHD) - BEIGE SUNVISOR DRIVER (LHD) - WARM GREY FASTENER H/L INITIAL FIXING FASTENER H/L INITIAL FIXING - BIEGE FASTENER H/L INITIAL FIXING - WARM GREY SUNVISOR SWIVEL VANITY (LHD) SUNVISOR SWIVEL VANITY (LHD) - BEIGE SUNVISOR SWIVEL VANITY (LHD) WARM GREY

TCE2

TCE3

TCE4

8 4 8 8 1 1 1 4 4 4 1 1 1

CONTINUE……


2611A.4


PART NO.

DESCRIPTION



2611A.5

17 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30 30 31 32 32 32 32 33 33 34

0109AG0051N 0109AG0051A 0109AG0051C 0108BG0300N 0206AD0300N 0206AD0240N 0206AD0120N 0107AG0030N 0108CG0110N 0206AD0100N 0108CG0050N 0108CG0140N 0111AG0041N 0107CG0080N 0107FG0020N 0105GG0020N 0105GG0020A

MIRROR INTERIOR REAR VIEW MIRROR INT REAR VIEW - TAN 164L MIRROR INT REAR VIEW - WARM GREY PLENUM APPLIQUE (LHD) FLANGED SCREW M4 x 1.59 - 18 SCREW GROMMET M4 NIFCO # 0515 METAL PUSH CLIP (RETAINER) SEAL PLENUM APPLIQUE ASSY RAIN HAT RH (LHD) PUSH PIN RAIN HAT CENTER ASSY RAIN HAT LH (LHD) ASSEMBLY GLASS WINDSCREEN CLEAR FLIP SEAL WINDSCREEN GLASS STOPPER WINDSHIELD GLASS GRAB HANDLE INT WT COAT HK GRAB HANDLE INT WT COAT HK SOFT TOUCH 0105GG0020B GRAB HANDLE INT WT COAT HK - BEIGE 0105GG0020C GRAB HANDLE INT WT COAT HK WARM GREY 0105EG0230N SCREW FOR GRAB HANDLE (H/L) 0105CG0090N DRIVER SIDE PLUG 0105CG0090A DRIVER SIDE PLUG - SOFT TOUCH 0105CG0090B DRIVER SIDE PLUG - BEIGE 0105CG0090C DRIVER SIDE PLUG - WARM GREY 0111EF0030N BACK PANEL GLASS 0111EF0040N BACK PANEL GLASS WITH DEFOGGER 0107GF0020N BACK PANEL SEAL


TCE2

TCE3

TCE4

1 1 1 1 7 7 6 1 1 6 1 1 1 1 4 3 3 3 3 6 2 2 2 2 1 1 1

2611A.6

GROUP 2611A - BODY TRIMMING - DC FIG. NO.

PART NO.

DESCRIPTION


C D G N I M M I R T Y D O B A 1 1 6 2 P U O R G

1 1

0105CF0270N 0105CF0270B

1

0105CF0270C

2 2 2

0105GG0920N 0105GG0920B 0105GG0920C

2 2 2

0105GG1020N 0105GG1020B 0105GG1020C

3 3 3

01050G0060N 01050G0060B 01050G0060C

3 3 3

01050G0070N 01050G0070B 01050G0070C

4

0105GG1360N

4

0105GG1360B

4

0105GG1360C

4

0105GG1370N

4

0105GG1370B

4

0105GG1370C

5 5 5

01050G0080N 01050G0080B 01050G0080C

5 5 5

01050G0090N 01050G0090B 01050G0090C

6

0105GG0450N

MOULDING ROOF HEADLINING MOULDING ROOF HEADLINING TAN & BEIGE MOULDING ROOF HEADLINING BLUE THEME TRIM A UPPER PILLAR ASSY-RH TRIM A UPR PILLAR ASSY-RH - BEIGE TRIM A UPR PILLAR ASSY-RH WARM GREY TRIM A UPR PILLAR ASSY-LH TRIM A UPR PILLAR ASSY-LH - BEIGE TRIM A UPR PILLAR ASSY-LH WARM GREY TRIM PILLAR A LWR RH-INJ MOLDED TRIM PILLAR A LWR RH-INJ MLD - BEIGE TRIM PILLAR A LWR RH-INJ MLD WARM GREY TRIM PILLAR A LWR LH-INJ MOLDED TRIM PILLAR A LWR LH-INJ MLD - BEIGE TRIM PILLAR A LWR LH-INJ MLD WARM GREY ASSEMBLY TRIM B PILLAR UPPER ANCHORAGE RH ASSEMBLY TRIM B PILLAR UPPER ANCHORAGE RH - BEIGE ASSEMBLY TRIM B PILLAR UPPER ANCHORAGE RH - WARM GREY ASSEMBLY TRIM B PILLAR UPPER ANCHORAGE LH ASSEMBY TRIM B PILLAR UPPER ANCHORAGE LH - BEIGE ASSEMBLY TRIM B PILLAR UPPER ANCHORAGE LH - WARM GREY TRIM 'B' PILLAR LWR RH - INJ MOLDED TRIM 'B' PILLAR LWR RH-INJ MLD - BEIGE TRIM 'B' PILLAR LWR RH - INJ MLD WARM GREY TRIM 'B' PILLAR LWR LH - INJ MOLDED TRIM 'B' PILLAR LWR LH-INJ MLD - BEIGE TRIM 'B' PILLAR LWR LH - INJ MLD WARM GREY FASTENER LOWER SIDE TRIM

TCE2

TCE3

TCE4

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 24

CONTINUE……

2611A.7


2611A.8


PART NO.

DESCRIPTION



7 7 7 7 7 7 8 8 8 8 8 8 9 9 10 11 12 13 14 14 14 15 15 15

0105GF0150N 0105GF0150B 0105GF0150C 0105GF0170N 0105GF0170B 0105GF0170C 0105GF0190N 0105GF0190B 0105GF0190C 0105GF0210N 0105GF0210B 0105GF0210C 0108EF0370N 0108EF0380N 57060A0020N 01050G0040N 0105DG0140N 0106CG0070N 0105DG0180N 0105DG0180B 0105DG0180C 0105CG0140N 0105CG0140B 0105CG0140C

16 16 16

0105DG0200N 0105DG0200B 0105DG0200C

C PILLAR UPPER TRIM RH C PILLAR UPPER TRIM RH - TAN & BEIGE C PILLAR UPPER TRIM RH - BLUE THEME C PILLAR UPPER TRIM LH C PILLAR UPPER TRIM LH - TAN & BEIGE C PILLAR UPPER TRIM LH - BLUE THEME C PILLAR LOWER TRIM RH C PILLAR LOWER TRIM RH - TAN & BEIGE C PILLAR LOWER TRIM RH - BLUE THEME C PILLAR LOWER TRIM LH C PILLAR LOWER TRIM LH - TAN & BEIGE C PILLAR LOWER TRIM LH - BLUE THEME AIR EXTRACTOR ASSEMBLY RH AIR EXTRACTOR ASSEMBLY LH FLANGE NYLOC NUT M6 x 1 FASTENER INT TRIM UPPER PILLAR S/T SCREW SCREW GROMMET SUNVISOR SUNVISOR DRIVER (LHD) SUNVISOR DRIVER (LHD) - BEIGE SUNVISOR DRIVER (LHD) - WARM GREY FASTENER H/L INITIAL FIXING FASTENER H/L INITIAL FIXING - BIEGE FASTENER H/L INITIAL FIXING - WARM GREY SUNVISOR SWIVEL VANITY (LHD) SUNVISOR SWIVEL VANITY (LHD) - BEIGE SUNVISOR SWIVEL VANITY (LHD) WARM GREY

TCE2

TCE3

TCE4

1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 4 8 8 1 1 1 4

1 1 1

CONTINUE……

2611A.9


2611A.10


PART NO.

DESCRIPTION



2611A.11

17 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30 30 31 32 32 32 32 33 33 34

0109AG0051N 0109AG0051A 0109AG0051C 0108BG0300N 0206AD0300N 0206AD0240N 0206AD0120N 0107AG0030N 0108CG0110N 0206AD0100N 0108CG0050N 0108CG0140N 0111AG0041N 0107CG0080N 0107FG0020N 0105GG0020N 0105GG0020A

MIRROR INTERIOR REAR VIEW MIRROR INT REAR VIEW - TAN 164L MIRROR INT REAR VIEW - WARM GREY PLENUM APPLIQUE (LHD) FLANGED SCREW M4 x 1.59 - 18 SCREW GROMMET M4 NIFCO # 0515 METAL PUSH CLIP (RETAINER) SEAL PLENUM APPLIQUE ASSY RAIN HAT RH (LHD) PUSH PIN RAIN HAT CENTER ASSY RAIN HAT LH (LHD) ASSEMBLY GLASS WINDSCREEN CLEAR FLIP SEAL WINDSCREEN GLASS STOPPER WINDSHIELD GLASS GRAB HANDLE INT WT COAT HK GRAB HANDLE INT WT COAT HK SOFT TOUCH 0105GG0020B GRAB HANDLE INT WT COAT HK - BEIGE 0105GG0020C GRAB HANDLE INT WT COAT HK WARM GREY 0105EG0230N SCREW FOR GRAB HANDLE (H/L) 0105CG0090N DRIVER SIDE PLUG 0105CG0090A DRIVER SIDE PLUG - SOFT TOUCH 0105CG0090B DRIVER SIDE PLUG - BEIGE 0105CG0090C DRIVER SIDE PLUG - WARM GREY 0111EF0030N BACK PANEL GLASS 0111EF0040N BACK PANEL GLASS WITH DEFOGGER 0107GF0020N BACK PANEL SEAL


TCE2

TCE3

TCE4

1 1 1 1 7 7 6 1 1 6 1 1 1 1 4 3 3 3 3 6 2 2 2 2 1 1 1

2611A.12

GROUP 2612A - PLATES AND COVERS

GROUP 2612A - PLATES AND COVERS FIG. NO.

PART NO.

DESCRIPTION


2612A.1

1 2 3

0703AA0660N 0703AA0200N 0105AG0480N

4 5 6

6106208 6506208 0712AA0010N

GROMMET FOR GEAR SHIFT NVH LHD GEAR SHIFT COVER FOR NVH S/T SCREW BACK DOOR SCUFF PLATE 12 x 24 PLAIN WASHER M6 SPRING LOCKWASHER M6 NIFCO CLIP 2147


TCE2

TCE3

TCE4

1 1 6 6 6 6

2612A.2

GROUP 2613A - DRIVER SEAT

GROUP 2613A - DRIVER SEAT FIG. NO.

PART NO.

DESCRIPTION


2613A.1

1 1

0110AF0440N 0110AF0440B

1

0110AF0440C

2 3 4 5 6 6

51100A0020N 0110FG0090N 01100G0180N 01100G0220N 01100G0320N 01100G0320A

6

01100G0320B

7 7

01100G0590N 01100G0590A

7

01100G0590B

8 9

01100G0600N 01100G0741N

9

01100G0741B

9

01100G0741C

10 11 12 13 13 13 14

01100G0581N 01100G0711N 01100G0721N 0110AG0941N 0110AG0941A 0110AG0941B 0110BG0010N

ASSEMBLY SEAT DRIVER SCDC LHD ASSEMBLY SEAT DRIVER SCDC LHD TAN AND BEIGE ASSEMBLY SEAT DRIVER SCDC LHD BLUE THEME FL BOLT & SP WASHER M10 x 1.5 - 65 COMBI BOLT M10 x 1.5 - 55 SEAT RECLINER ASSEMBLY LH SEAT SLIDER ASSEMBLY RH FRONT SEAT RECLINER KNOB LH FRONT SEAT RECLINER KNOB LH BEIGE FRONT SEAT RECLINER KNOB LH WARM GREY RECLINER COVER OUTER LH RECLINER COVER OUTER LH BEIGE RECLINER COVER OUTER LH WARM GREY RECLINER COVER INNER LH HEADREST ASSEMBLY NHR I AND II ROW HEADREST ASSEMBLY NHR I AND II ROW - BEIGE HEADREST ASSEMBLY NHR I AND II ROW - BLUE SLIDER TRACK COVER LH SEAT SLIDER ASSY LH (PASSIVE) CROSS WIRE ARMREST FRONT SEAT RH ARMREST FRONT SEAT RH - BEIGE ARMREST FRONT SEAT RH - BLUE WASHER FRONT SEAT PIVOT


TCE2

1

TCE3

TCE4

1 1 1

3 1 1 1 1

1 1 1

1

1 1 1

1 1

1 1 1

1 1 1 1

1 1 1

1

2613A.2

GROUP 2614A - CO-DRIVER SEAT

GROUP 2614A - CO-DRIVER SEAT FIG. NO.

PART NO.

DESCRIPTION


2614A.1

1 1

0110AF0450N 0110AF0450B

1

0110AF0450C

2 3 4 5 6 6

51100A0020N 0110FG0090N 01100G0170N 01100G0230N 01100G0310N 01100G0310A

6

01100G0310B

7 7 7

01100G0240N 01100G0240A 01100G0240B

8 9

01100G0250N 01100G0741N

9

01100G0741B

9

01100G0741C

10 11 12 13 13 13 14

01100G0571N 01100G0701N 01100G0721N 0110AG0951N 0110AG0951A 0110AG0951B 0110BG0010N

ASSEMBLY SEAT CO-DRIVER SCDC LHD ASSEMBLY SEAT CO-DRIVER SCDC LHD TAN AND BEIGE ASSEMBLY SEAT CO-DRIVER SCDC LHD BLUE THEM FL BOLT & SP WASHER M10 x 1.5 - 65 COMBI BOLT M10 x 1.5 - 55 SEAT RECLINER ASSEMBLY RH SEAT SLIDER ASSEMBLY LH FRONT SEAT RECLINER KNOB RH FRONT SEAT RECLINER KNOB RH BEIGE FRONT SEAT RECLINER KNOB RH WARM GREY RECLINER COVER OUTER RECLINER COVER OUTER - BEIGE RECLINER COVER OUTER WARM GREY RECLINER COVER INNER HEADREST ASSEMBLY NHR I AND II ROW HEADREST ASSEMBLY NHR I AND II ROW - BEIGE HEADREST ASSEMBLY NHR I AND II ROW - BLUE SLIDER TRACK COVER RH SEAT SLIDER ASSEMBLY RH (PASSIVE) CROSS WIRE ARMREST FRONT SEAT LH ARMREST FRONT SEAT LH - BEIGE ARMREST FRONT SEAT LH - BLUE WASHER FRONT SEAT PIVOT


TCE2

TCE3

1

1

TCE4

1 1 3 1 1 1 1

1 1 1

1

1 1 1

1 1

1 1 1

1 1 1 1

1 1 1

1

2614A.2

GROUP 2616A - REAR PASSENGER SEAT

GROUP 2616A - REAR PASSENGER SEAT FIG. NO.

PART NO.

DESCRIPTION


2616A.1

1 1

0110CF0131N 0110CF0131B

1

0110CF0131C

2 2

01100G0741N 01100G0741B

2

01100G0741C

3

51100A0170N

ASSEMBLY SEAT INT TRIPPLE DC ASSEMBLY SEAT INT TRIPPLE DC TAN AND BEIGE ASSEMBLY SEAT INT TRIPPLE DC BLUE THEME HEADREST ASSEMBLY NHR I AND II ROW HEADREST ASSEMBLY NHR I AND II ROW - BEIGE HEADREST ASSEMBLY NHR I AND II ROW - BLUE FLANGE HEX BOLT M10 x 1.5 - 75


TCE2

1

TCE3

TCE4

1 1 1

1

1 1 1

8

2616A.2

GROUP 2617A - FRONT BUMPER FIG. NO.

PART NO.

DESCRIPTION


1 2 2 3 4 5 6 7 8

0119AF0350N 0119AG0160N 0119AG0170N 55060A0010N 0119AG0150N 0107OG0090N 0206AD0130N 0206AD0180N 57100A0010N

ASSY FRT BUMPER & RENF W/O CAPS FRT BUMPER BOLT COVER RH FRT BUMPER BOLT COVER LH COMBI SCREW M6 x 1 - 20 REINF ASSEMBLY FRONT BUMPER SEAL HEAD LAMP LH/RH STUD M10 PLATE PAL NUT M10 (STMP RETAINER) FLANGED HEX NUT M10 x 1.5

TCE2

TCE3

TCE4

1 1 1 12 1 2 2 4 4

R E P M U B T N O R F A 7 1 6 2 P U O R G

2617A.1


2617A.2

GROUP 2617B - REAR BUMPER FIG. NO.

PART NO.

DESCRIPTION


R E P M U B R A E R B 7 1 6 2 P U O R G

2617B.1

1 2 2 3 4 4 5 5 6 7 7 8 8 9

0119BL0010N 0201AK1460N 0201AK1470N SF0103037 0108FF0240N 0108FF0250N 0108FF0040N 0108FF0050N 52060A0050N 0108FF0180N 0108FF0190N 0108FF0200N 0108FF0210N SF0103033

ASSEMBLY REAR BUMPER ASSY BRKT BUMPER MTG REAR RH ASSY BRKT BUMPER MTG REAR LH BOLT COMBI LP M10 x 1.5 - 25 END CAP BUMPER RH END CAP BUMPER LH CORNER BUMPER RH CORNER BMPR LH COMBI SCREW M6 x 1 - 28 CORNER BUMPER CAP 1 RH CORNER BUMPER CAP 1 LH CORNER BUMPER CAP 2 RH CORNER BUMPER CAP 2 LH BOLT COMBI LP M8 x 1.25 - 33


TCE2

TCE3

TCE4

1 1 1 4 1 1 1 1 4 1 1 1 1 8

2617B.2

GROUP 2618A - MUD FLAP

FIG. NO.

PART NO.

DESCRIPTION

GROUP 2618B - ORNAMENTS


TCE2

TCE3

FIG. NO.

PART NO.

DESCRIPTION

TCE4


1

0108BG0160N

FRONT STYLED MUD FLAP RH

1

1

0108EF0490N

BADGE - SCORPIO PICKUP

2

1

0108BG0170N

FRONT STYLED MUD FLAP LH

1

2

0108EF0500N

BADGE - MAHINDRA PICKUP

2

2

0206AD0100N

PUSH PIN

12

3

0108GG0030N

BADGE CRDe

1

3

0206AD0300N

FLANGED SCREW M4 x 1.59 - 18

4

4

0001AG0020N

TYRE PRESSURE STICKER

1

4

0206AD0240N

SCREW GROMMET M4 - NIFCO # 0515

4

5

0108EF0510N

DECEL - 4 x 4

2

6

0108EF0690N

DECEL - MAHINDRA

1

7

01080G0900N

BADGE 2.5

1

2618A 1


TCE2

TCE3

TCE4

2618B 1

GROUP 2618C - SPLASH SHIELDS FIG. NO.

PART NO.

DESCRIPTION


1 1 2 3 4 5 5 6 7 7 8 8

01080G0751N 01080G0761N 52060A0050N 0206AD0080N 0206AD0100N 0108FF0080N 0108FF0090N 55080A0050N 0108FF0130N 0108FF0140N 0108FF0100N 0108FF0170N

ASSY COVER SPLASH SHIELD FRT - RH ASSY COVER SPLASH SHIELD FRT - LH COMBI SCREW M6 x 1 - 28 GROMMET M6 NIFCO # 2 M13 PUSH PIN SPLASH SHIELD REAR FRONT RH DC SPLASH SHIELD REAR FRONT LH DC C0MBI SCREW M8 x 1.25 - 30 SPLASH SHIELD REAR FRONT RH SC SPLASH SHIELD REAR FRONT LH SC SPLASH SHIELD REAR REAR RH SPLASH SHIELD REAR REAR LH

TCE2

TCE3

TCE4

1 1 8 10 30 1 1 4 1 1 1 1

S D L E I H S H S A L P S C 8 1 6 2 P U O R G

2618C.1


2618C.2

GROUP 2619 - TOOLS

GROUP 2619 - TOOLS FIG. NO.

PART NO.

DESCRIPTION


2619.1

1 2 7 10 11 12

0002AF0140N 0002AF0130N 19000A1050N 19000A0890N 19000A0900N 55080A0040N 0002BA0010N

3 4 5 6 8 9

0002BA0030N 0002BA0040N 0094815 0002BA0050N 0002BA0060N 0002BA0020N

ASSEMBLY JACK - SCDC MAIN OPERATING LEVER JACK HANDLE JACK MOUNTING BRACKET ASSEMBLY JACK MOUNTING BRACKET FLANGED BOLT M8 x 1.25 - 15 TOOL KIT CONSISTS OF: 1 - DOE SPANNER 8 x 10 1 - DOE SPANNER 12 x 13 1 - SLIP JOINT PLIER 1 - SCREW DRIVER 1 - SPECIAL DRAIN PLUG KEY 1 - PVC BAG TOOL KIT


TCE2

TCE3

TCE4

1 1 1 1 1 1 1 NS NS NS NS NS NS

2619.2

GROUP 2620A - FLOOR TRIMMING FIG. NO.

PART NO.

DESCRIPTION


G N I M M I R T R O O L F A 0 2 6 2 P U O R G

2620A.1

1 1

0105AF0740N 0105AF0740B

1

0105AF0740C

1 1

0105AF1130N 0105AF1130B

1

0105AF1130C

2 2

0105AF0750N 0105AF0750B

2

0105AF0750C

2 2

0105AF1150N 0105AF1150B

2

0105AF1150C

3 3

0105AF0820N 0105AF0820B

3

0105AF0820C

4 4 5 6 7

0105AG0300N 0105EG0450N 0105AG0350N 0105AG0630N 0105AG0320N

FLOOR CARPET 4WD LHD - SC FLOOR CARPET 4WD LHD - SC TAN AND BEIGE FLOOR CARPET 4WD LHD - SC BLUE THEME FLOOR CARPET 2WD LHD - SC FLOOR CARPET 2WD LHD - SC TAN AND BEIGE FLOOR CARPET 2WD LHD - SC BLUE THEME FLOOR CARPET 4WD LHD - DC FLOOR CARPET 4WD LHD - DC TAN AND BEIGE FLOOR CARPET 4WD LHD - DC BLUE THEME FLOOR CARPET 2WD LHD - DC FLOOR CARPET 2WD LHD - DC TAN AND BEIGE FLOOR CARPET 2WD LHD - DC BLUE THEME FLOOR CARPET REAR DC FLOOR CARPET REAR DC TAN AND BEIGE FLOOR CARPET REAR DC BLUE THEME SCUFF PLATE FRONT DOOR SCUFF PLATE FRONT DOOR LH FASTENER FOR SCUFF PLATE 12 x 40 SCREW GROMMET FRT/ RR DOOR SCUFF PLATE REAR DOOR


TCE2

TCE3

1

1

TCE4

1 1 1

1 1 1

1

1 1 1

1

1 1 1

1

1 1 1

1 1 10 10 2

2620A.2

GROUP 2621A - SEAT BELT DRIVER & CO-DRIVER

FIG. NO.

PART NO.

DESCRIPTION


1 1 1

0120AG0361N 0120AG0361A 0120AG0361B

2 2 2

0120AG0371N 0120AG0371A 0120AG0371B

3

0120AG0581N

3

0120AG0581A

3

0120AG0581B

4

0120AG0070N

2621A 1

FRONT ROW 'E' MARK WELR RH FRONT ROW 'E' MARK WELR RH - BEIGE FRONT ROW 'E' MARK WELR RH BLUE THEME FRONT ROW 'E' MARK WELR LH FRONT ROW 'E' MARK WELR LH - BEIGE FRONT ROW 'E' MARK WELR LH BLUE THEME STEM BUCKLE ASSEMBLY WITH - M/S SWIVELLING STEM BUCKLE ASSEMBLY RH M/S LH WITHOUT - M/S - BEIGE STEM BUCKLE ASSEMBLY RH M/S LH W/O M/S - WARM GREY PUSH RIVET 4A41

GROUP 2621D - SEAT BELT REAR

TCE2

TCE3

1

1 1 1

1

1 1 1

2

FIG. NO.

PART NO.

1 1 1 2 2 2 3 3

0120AG0700N 0120AG0700A 0120AG0700B 0120AG0710N 0120AG0710A 0120AG0710B 0120AG0631N 0120AG0631A

3

0120AG0631B

4 4 4

0120AG0411N 0120AG0411A 0120AG0411B

2

2


2

4

DESCRIPTION

TCE4

SEAT BELT RH SEAT BELT RH - BEIGE SEAT BELT RH - WARM GREY SEAT BELT LH SEAT BELT LH - BEIGE SEAT BELT LH - WARM GREY TWIN BUCKLE ASSEMBLY II ROW TWIN BUCKLE ASSEMBLY II ROW TAN AND BEIGE TWIN BUCKLE ASSEMBLY II ROW BLUE THEME MIDDLE ROW 'E' MARK CENTER MIDDLE ROW 'E' MARK CENTER - BEIGE MIDDLE ROW 'E' MARK CENTER BLUE THEME


TCE2

1

TCE3

TCE4

1 1 1

1

1 1 1

1

1 1 1

1

1 1 1

2621D 1

GROUP 2701A - HVAC FIG. NO.

PART NO.

DESCRIPTION


1203CA1411N 1 2 3 5 9 10 11 12 17

C A V H A 1 0 7 2 P U O R G

41 18 19 20 21 23 24 26 27 28 31 32 46 49 39 47 33

1203CA1631N 12040A0050N 12040A0060N 1203HA0271N 1203CA2011N 1203CA1111N 1202BA0161N 1202FA0141N 1203CA1641N 1203JA0091N 1202JA0081N 1203CA1651N 1203CA0670N 1203CA0640N 12040A0131N 1203CA2021N 1203CA2031N 1204BA0031N 1201BA0041N 1201BA0031N 12040A0070N 1202AA0020N 1204BA0021N 1203GA0601N 1203CA1661N 1203GA0541N 1203HA0261N

ASSY CLIMATE BOX LHD - DOUBLE CAB CONSISTS OF : 1 - MAIN HOUSING HVAC BOTTOM 1 - FLAP REAR CONSOLE ASSEMBLY - DC 1 - FLAP FOOT ASSEMBLY 1 - DRAIN HOSE WITH GROMMET 1 - EVAPORATOR LHD - DOUBLE CAB 1 - THERMOSTATIC EXPANSION VALVE 1 - HEATER ASSEMBL Y 1 - WATER WALVE WITH O'RING 1 - MAIN HOUSING HVAC MIDDLE 1 - ELECTRIC WIRING HARNESS LHD 1 - ASSY BLOWER MOTOR LHD 1 - MAIN HOUSING HVAC TOP 2 - FRAME SEALING TOP HOUSING 1 - MAIN HOUSING COVER 1 - ASSY FLAP DEFROST EBC 1 - FRESH & RECIRC HOUSING LHD 1 - FRAME SEALING FRESH RECIRC LHD 1 - FLAP FRESH RECIRC ASSY LHD 1 - BLOWER HOUSING UPPER LHD 1 - BLOWER HOUSING LOWER LHD 1 - FLAP HEATER ASSEMBLY 1 - BLOWER RESISTOR 1 - BOWDEN CABLE-TEMP CONTROL 1 - ACTUATOR ASSY FRESH RECIRC 1 - ANTI FREEZE SENSOR 1 - ASSY CONTROL PANEL HVAC 1 - ACTUATOR ASSY

TCE2

TCE3

TCE4

1

CONTINUE...

2701A.1


2701A.2


PART NO.

DESCRIPTION


1203CA1521N 1 3 5 9 10 11 12 17

C A V H A 1 0 7 2 P U O R G

41 18 19 20 21 23 24 26 27 28 31 32 46 49 39 47 33 61

1203CA1631N 12040A0060N 1203HA0271N 1203CA1781N 1203CA1111N 1202BA0161N 1202FA0141N 1203CA1641N 1203JA0091N 1202JA0081N 1203CA1651N 1203CA0670N 1203CA0640N 12040A0131N 1203CA2021N 1203CA2031N 1204BA0031N 1201BA0041N 1201BA0031N 12040A0070N 1202AA0020N 1204BA0021N 1203GA0601N 1203CA1661N 1203GA0541N 1203HA0261N 1203DA0591N

ASSY CLIMATE BOX LHD - SINGLE CAB CONSISTS OF : 1 - MAIN HOUSING HVAC BOTTOM 1 - FLAP FOOT ASSEMBLY 1 - DRAIN HOSE WITH GROMMET 1 - EVAPORATOR LHD - SINGLE CAB 1 - THERMOSTATIC EXPANSION VALVE 1 - HEATER ASSY 1 - WATER WALVE WITH O'RING 1 - MAIN HOUSING HVAC MIDDLE 1 - ELECTRIC WIRING HARNESS LHD 1 - ASSY BLOWER MOTOR LHD 1 - MAIN HOUSING HVAC TOP 2 - FRAME SEALING TOP HOUSING 1 - MAIN HOUSING COVER 1 - ASSY FLAP DEFROST EBC 1 - FRESH & RECIRC HOUSING LHD 1 - FRAME SEALING FRESH RECIRC LHD 1 - FLAP FRESH RECIRC ASSY LHD 1 - BLOWER HOUSING UPPER LHD 1 - BLOWER HOUSING LOWER LHD 1 - FLAP HEATER ASSEMBLY 1 - BLOWER RESISTOR 1 - BOWDEN CABLE-TEMP CONTROL 1 - ACTUATOR ASSY FRESH RECIRC 1 - ANTI FREEZE SENSOR 1 - ASSY CONTROL PANEL HVAC 1 - ACTUATOR ASSY 1 - COVER REAR CONSOLE

TCE2

TCE3

TCE4

1

CONTINUE...

2701A.3


2701A.4


PART NO.

DESCRIPTION


C A V H A 1 0 7 2 P U O R G

4 6 7 8

12000A0050N 1202CA0010N 1202CA0020N 1203DA0050N

13 14 15 16 22 25

0062146 0062145 1202DA0500N 0304DC0730N 12040A0141N 12000A0070N 1203EA1611N

38

1203EA0821N 1203EA0831N 1203EA0841N 1203EA0861N 1203EA0871N 1202BA0081N 1203EA0881N 1203EA0891N 1202FA0171N 1202FA0151N 1203CA1711N 1203CA1691N 1203CA1701N 1203CA1961N 1202FA0161N 1203CA1971N

40 48 49

1203CA1981N 1203CA1991N 1203CA2001N 1203CA1081N 6506208 1203GA0601N

29 30 34 35 36 37

1203GA0611N 1203GA0621N

60 76

1203GA0631N G120392 1203CA1901N

NUT M8 FOOT DUCT LH FOOT DUCT RH CONNECTOR CENTER CONSOLE * (* ONLY FOR DOUBLE CAB) CLAMP HOSE WORM TYPE 22 - 30mm CLAMP HOSE WORM TYPE 25 - 35mm HOSE HEATER OUTLET HOSE HEATER INLET ASSY FLAP FACE EBC BOLT M6 FRESH RECIRC KIT 'O' RING HVAC CONSIST OF : 2 - 'O' RING PIPE AC ID 14.00 1 - 'O' RING PIPE AC ID 7.65 1 - 'O' RING PIPE AC ID 17.17 1 - 'O' RING PIPE AC ID 11.10 1 - 'O' RING PIPE AC ID 9.25 4 - 'O' RING PIPE AC ID 17.12 1 - 'O' RING PIPE AC ID 9.75 1 - 'O' RING PIPE AC ID 12.10 CAM WATER VALVE ASSY WATER VALVE KINEMATICS FILTER COVER HVAC FILTER ELEMENT HVAC FILTER TRAY HVAC ADAPTER (BLR HSG & DISTRI HSG) KIT LEVER WATER VALVE KIT BRACKET FOR ADAPTER HVAC CONSISTS OF : 2 - BRACKET ADAPTER LHD A 1 - BRACKET ADAPTER LHD B 1 - BRACKET ADAPTER LHD C BRACKET EVAPORATOR PIPE SPRING LOCKWASHER M6 ACTUATOR ASSY FRESH RECIRC CONSISTS OF : 1 - ACTUATOR MOTOR FRESH/RECIRC & LEVER 1 - ROD CONNECTING MOTOR & FLAP LEVER 1 - LEVER FLAP RECIRC/FRESH PLAIN WASHER G6.35mm (1/4") KIT BRACKET TOP MTG HVAC

TCE2

TCE3

TCE4

4 1 1 1 2 2 1 1 1 3 1 NS NS NS NS NS NS NS NS 1 1 1 1 1 1 1 1 NS NS NS 1 4 1 NS NS NS NS NS 3 1

CONTINUE... 2701A.5


2701A.6


PART NO.

DESCRIPTION


C A V H A 1 0 7 2 P U O R G

43 44 45 51 52 53 54 55 58 59 63 64 65 66 67 68 69 70

1203EA0541N 57060A0010N 55060A0010N 1203BA0480N 1203BA1400N 1203BA0490N 1203BA0500N 12000A0310N 12000A0300N 1203EA0710N 1203EA1701N 1203EA1290N 1203EA1711N 1203CA0090N 6106208 5106206 1203EA0310N SF0103044 1203BA1481N

50 56 57

1203BA0030N 1203BA0911N 1203EA0791N

62 42

1203BA1491N 1203HA0141N 1203HA0281N 1203HA0161N 1203HA0171N 1203HA0181N 1203HA0201N 1203HA0231N

SUCTION HOSE CLIP FLANGED NUT M6 x 1 COMBI SCREW M6 x 1 - 20 ASSEMBLY SEAL CONDENSER LH ASSY SEAL CONDENSER RH CD ASSEMBLY SEAL CONDENSER TOP ASSEMBLY SEAL CONDENSER BOTTOM SCREW M6 x 50 TXV CAP SCREW M6 x 40 TXV CAP PIPE ASSEMBLY R/D OUTLET - CD ASSY SUCTION HOSE SCDC PIPE ASSEMBLY R/D TO TXV TB ASSY DISCHARGE HOSE SCDC GROMMET - HEATER CONNECTIONS PLAIN WASHER M6 NUT M6 x 1 ASSEMBLY CLAMP BOLT COMBI M6 x 1 - 16 CONDENSER ASSEMBLY - CD CONSISTS OF : 1 - CONDENSER 1 - R/D UNIT CD 1 - PIPE ASSY CONDENSER TO TO R/D UNIT - CD 1 - CONDENSER FAN 1 - TRINARY PRESSURE SWITCH KIT CONNECTING ROD EBC HVAC CONSISTS OF : 1 - ROD CONNECTING DEFROST FLAP 1 - ROD CONNECTING FACE FLAP 1 - ROD CONNECTING FOOT FLAP 1 - ROD CONNECTING DEF TO REAR CONSOLE FLAP 4 - HOOKS

TCE2

TCE3

TCE4

1 2 6 1 1 1 1 1 2 1 1 2 1 1 4 2 1 1 1

1 NS NS NS NS NS

CONTINUE...

2701A.7


2701A.8

Mahindra Scorpio Parts Manual PIK UP 2.5 CRDe

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