Formats of Assessment - AFF Fall 2018 TAMUDescripción completa
Full description
Guitar Baroque LuteDescripción completa
Maruti audit check sheetFull description
Case study
PT3 English New FormatFull description
Leading ISO Consultant offers document kit for ISO 14001 certification. Now introduces partial document kit like ISO 14001 manual, procedure, audit checklist, SOPs, templates. formats etc,.
Mace 2017 brochure
Full description
Full description
Very often, people keep asking what are some of the formats of SBQ. Typically, one often gets very vague answers. In actual fact, it is simply very generic! Follow these steps, and fill in the blan...Full description
Digitization is the process where information contained in analogues items like images, text, audio and video are captured and converted into a digital format. In this format information is organized into discrete units of data called bit s that can
Very enlightening material for beginners as well as the more advanced.Full description
Very enlightening material for beginners as well as the more advanced.Full description
This is a reference to the A4V process that is getting so much attention.Full description
Training Topic Vs Name S.no Name of Perso 1 Ram 2 Shyam 3 Ghanshyam 4 Sonu 5 monu 6 Bhavesh 7 Pintu 8 Tinku 9 ratiram 10 rajaram 11 ratanlal 12 joshi 13 pk 14 rajeev 15 mandal 16 miglani 17 parveen 18 jangra 19 vikasbh 20 vabhav 21 anil 22 ajit
Designation oper mgr supp. oper mgr mgr engg engg mgr am am dm dm oper oper supp. supp. ae oper engg engg am
Level oper top middle oper top top middle middle top top top top top oper oper middle middle middle oper middle middle top
5s Y N Y Y Y N N Y Y Y Y N N N N N N N Y Y Y Y
TS N Y Y Y Y Y Y Y N N N Y Y Y Y Y N N N Y Y Y
Positive att 7QC Tools Y Y Y Y Y Y N N N N N N N N N N N N Y Y Y Y Y Y N Y N N Y Y Y Y Y Y N Y Y Y N N Y N N Y
Kaizan Y N Y Y Y N N Y Y Y N N N N N N Y Y N N N
Kaizan Y N Y Y Y N N Y Y Y N N N N N N Y Y N N N
S.No
Work Instruction for Resposibility(APQP) Purpose : To define the rank of new product for development & activities & responsibiliti process change of existing items. Scope : This WI is applicable for development of new product,Engg change and any Pr Method : Description,Rank of Development and responsibility is defined as below Development Respo Description Mkt AA A B C Engg Dev g
Tool Manufacturing Gauge Testing Equipment Sourcing Raw Material/BOPs Sample Trial Run Follow-Up Results during Product Development Review with Customer Layout Plan Component Procurement Ppk Study Plan Operator Process Instruction Logistic Study Packaging Specifications Pre-Launch control Plan MSA Plan Production Trail Run,Pilot Lot Process Product Validation Process Capability Evaluation MSA study PPAP Customer Approval
O O O O O O O O O O O
O O O O O O O O O O O
O O O O O O O O O
O O O O O O O
O O O O O O O
42
Feedback Analysis & Corrective Action
O
O O O
43 44
Production control Plan Production Source Approval
O O
O O O O O
O
O O O O
O O O O O
O
O
O O
O
O O O O O O O O
O O
O O O O O
O O O
O O O
O
O O
For Responsibility Legend
Definition Prime Responsibility Co-Responsibility
00' Rev.No.
New Issue Description
Document No. es for product development , Engg change and any cess change of existing items. nsibility QA
Prod Matls
Remarks
Document Reference
O O O O O
O
O O
O
O O O O O O O O
O O
O O
O O
O O O
O
O
19/8/2004 Date
Advanced Product Quality Planning Status Report
Date Review No.: Diamond Point:
Supplier Location Supplier Code Risk Assessment Site X New:
Technology
Program Model Year Lead Part No. Part Name Eng. Level User Plant(s)
Process
Other Risks Team Members
Company/Title
Build Level
IPD Into Plant
Status GYR
Date (MRD)
1
Risks: 1 = No Risk
E-Mail
Present G
Phone/Fax
Quantity
Concurred
History G
No. SC's
3 = medium Risk (PSW part submission date can still be achieved - Special effort necessary)
Start date of Initial Supply Control ________________________________________________________________________ End Date of Initial Supply Control ________________________________________________________________________ Remarks. _______________________ ______________________ _______________________ ______________________ _________ _______________________ ______________________ _______________________ ______________________ _________ _______________________ ______________________ _______________________ ______________________ _________
Reason for Extention _________________________________________________________________________________
Clause No.2.7
________ ________ _________ _________
__________ __________ __________
_________
___________
CHECK SHEET FOR " INITIAL CONTROL PHASE" 1) NAME OF THE PRODUCT UNDER " Production Preparation Phase" --- WASHER ASSY. WINDSHIELD (YC-5) 2) NAME OF THE CUSTOMER :--- MARUTI SUZUKI INDIA LIMITED 3) PART NUMBER :- 38400M68K00/K10 4) DATE OF STARTING OF " ICP" :5) TERMINATION DATE OF " ICP" ( Period for Initial Control ) :6) PROJECT LEADER / CFT LEADER :-
S No
Points to be Implemented / Reviewed
1
Is the assembly line, stage under "ICP" is identified clearly --- "Under Initial Control Period" ?
2
Are additional check points given in Supervisor check sheet for " ICP" ? Are additional check points given in Operator check sheet for " ICP" ? Are additional points in check sheet / WI for ICP clearly highlighted or is special identification of these additional points done ( Star mark etc) ? Are the Operators and respective Initial Flow Incharge aware of their / his responsibilities?
3 4
5
Status Implemented YES YES YES YES
YES
Not Implemented
17
18
Are identification tags used to identify initial products from the changed process and is the identification controlled through out the subsequent supplier process till despatch ? Is Initial product supplied to customer with necessary inspection reports and with FPP tag ?
19 20
Are all the instruments calibrated ? Are all the fixtures validated ? ( Is Drawing available? )
21 22
Is MSA study carried out ? Are Breakdown trend maintained and is action plan made to reduce breakdown ? Signature of Initial Flow Incharge :-
YES
Responsibility / Remarks
CHECK SHEET FOR " TERMINATION OF INITIAL 1) NAME OF THE PRODUCT UNDER " Production Preparation Phase" --2) NAME OF THE CUSTOMER :--3) PART NUMBER :4) DATE OF STARTING OF " ICP" :5) TERMINATION DATE OF " ICP" :6) PROJECT LEADER / CFT LEADER :-
S No
Points to be Implemented / Reviewed
St Implemented
1
Are all the problems occuring before SOP are resolved ans a recheck done to confirm that they remain solved ?
2
Is any new problem arising in Initial Control Period resolved ? ( Verify the concerned records)
3
Is cross verification of all the additional check points given in Supervisor check / Operator check sheet and Work Instructions sheet for " ICP" done ?Is there still a need for these additional points ? Are these documents revised before terminating the
12
Are all the jigs and fixtures validated at regular interval ?
13
Is History sheet of all the machines maintained ?
14
Is time study carried out ? Are action taken for line balancing ?
15
Is OEE carried out for this line ? Is the line capable of meeting Customers requirements ?
16
Is MSA records updated as per Control Plan?
17
Is there any repeated Breakdown ?
18
Are all the machines suitable for their respective usage ?
19
Are Production trial and Mass Production trial records available ? ( Verify the records) Signature of CFT Members :-
CONTROL PHASE"
atus Not Implemented
Responsibility / Remarks
INITIAL SUPPLY CONTROL SIGN O
Part Number _____________________
Part Name _
Control duration : From ___________________ To ________ Extension (if any) _________________________________ Reason of extension _________________________________ Details of initial supply control : New component (Model) ___________________________ Design change (ECN number) ______________________ Process change : Process parameter change Tool/Die/Machine/Equipment change Layout change
S No
Control Item
UOM
Su O Re
Specificat ion
R c
FF
__________________ __________________
_________________
pplier change erator change located plant
esult at end of ontrol duration
Remarks
IPP Tags Initial Part Product Tag Part Name Part Number Reason of IPP Date of Production Inspected by Signature Clause No.
3.2
OBSERVANCE OF OPERATOR Operator Name Section / Department
List of Activities performed by Operator Are the operator verification sheets completed daily by all shifts ? Are the tagging procedures being followed? Are the Non conforming rejection are located in the specified area. Procedure for carrying activities done as per the Operation standard
1
If Rating < 03, Operator counselling required, Training to be give
Rating Criteria
2
to Operator.
3
4
5
PLAN
SI NO.
DATE OF OCCURRENCE
PART NAME
MODEL/ CUSTOMER
DEFECT
REPEAT NO
CUSTOMER COMPLAINTS VERIFICATION CHECKSHEET DO
ROOT CAUSE ANALYSIS
ACTION TO BE TAKEN
TAR DATE
ACTUAL CLOSURE DATE
RESP.
CHECK
ACT
FOLLOW UP / DATES 1
2
3
4
5
6
Horizontal Deployme nt
INSTITUTIONALISE THE PROBLEM WITH UPDA
FMEA
WORK CONTRO INSPECTI QUALITY INSTRUCTIO L PLAN ON STD ALERT NS
ION OF FOLLOWINGS LESSON LEARNT
REMARKS
Process Precision Check PART NAME:-
Team Menber
Date:-
PART NO:Starting Point
End Point
Unloading of Raw Material
Loading of Finish Goods
MODEL:DEFECT POSSIBILITIES 1
Missing
2 3 4 5
Operation Missing Reverse Double Wrong parts (different parts)
