HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
BAB II TEORI DASAR II .1 Pengertian Sistem Hidrolik
Siste Sistem m
hidr hidrol oli i !d !d!!l!h
s"!t"
s#s s#stem tem
$emi% emi%d d!h
te%! e%!&!
de%&!%
me%& me%&&" &"%! %!!% !% '!t (!ir (!ir !t!" !t!" )l"i )l"id! d! se*!& se*!&!i !i $er!% $er!%t!r t!r!+ !+ Siste Sistem m h#dr h#dr!"l !"li( i( i%i i%i mem$"%#!i *!%#! e"%&&"l!% di*!%di%& ,i! me%&&"%!!% sistem me!%i!l+ II . 2 Aliran Fluida Dan Laju Aliran
l"id! memilii . ,e%is !lir!%/ #!it" !lir!% )l"id! l!mi%er/ !lir!% )l"id! tr!%sisi d!% !lir!% )l"id! t"r*"le%+ H!l #!%& d!$!t dilih!t "%t" me%&e e%&et! t!h" h"ii
,e%i ,e%iss
!lir !lir!% !% )l"i )l"id! d! !d!l !d!l!h !h *il! *il!%& %&!% !% re# re#%old %old//
#!%& !%&
*er&!%t"%& $!d! m!ss! ,e%is/ e(e$!t!% !lir!% )l"id!/ di!meter $e%!m$!%& !lir!% )l"id! d!% isosit!s !*sol"t+ 1e%is !lir!% )l"id!/ terd!$!t . ,e%is/ #!it" 3+ Alir!% Alir!% L!mi%e L!mi%err !d!l!h !d!l!h dim!%! dim!%! o%disi o%disi $er&er! $er&er!!% !% $!rti $!rtiel el d!ri )l"id! ser!&!m d!% *er!t"r!%/ e(e$!t!% )l"id! l!mi%er (e%der"%& rel!ti) re%d!h+ 4Re 5 2.006+
2+ Alir!% Alir!%
Gambar 2.2.1 Alir!% l"id! L!mi%er htt$::;;;+!s<+)l"id +!s<+)l"id %e;to%i!%Tr!%s Tr!%sisi isi htt$::;;; !d!l!h !d!l!h dim!%! dim! %! o%disi o%disi $!rtie $!rtiell )l"id! %o%%e;to%i!%+$h$:se!r(h:im!&es2=.=>.2e2e.+or&
*er!d! *er!d!
$!d! $er!lih!% d!ri o%disi ser!&!m me%"," o%disi !(!/ $!d! o%disi %#!t!%#! o%disi se$erti i%i s!%&!t s"lit ter,!di 4Re 7 2.006+
LABORA LABORAT TORI8M ORI8M HIDROLI HIDROLIK K 9 PNE8MA PNE8MAT TIK .
Gambar 2.2.2 Alir!% l"id! Tr!%sisi htt$::;;;+!s<+)l"id htt$::;;;+!s<+)l"id %e;to%i!%%o%%e;to%i!%+$h$:se!r(h:im!&es2=.=>.2e2e.+or&
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
.+ Alir!% Alir!% T"r*" T"r*"le% le% !d!l!h !d!l!h dim!%! dim!%! o%dis o%disii $er&er $er&er!!% !!% $!rti $!rtiel el )l"id! !d!l!h !(! d!% tid! *er!t"r!%/ o%disi se$erti i%i seri%& ter,!di/ e(e$!t!%%#! rel!ti) ti%&&i+ 4 Re ? 2.006
Gambar 2.2.3 Alir!% l"id! T"r*"le% htt$::;;;+!s<+)l"id htt$::;;;+!s<+)l"id %e;to%i!%%o%%e;to%i!%+$h$:se!r(h:im!&es2=.=>.2e2e.+or&
II . 3 Pompa Hidrolik
Pom$! Pom$! hidroli hidroli *er)"% *er)"%&si &si se$erti se$erti ,!%t"% ,!%t"%& & d!l!m d!l!m t"*"h t"*"h m!%"si m!%"si!! !d!l!h !d!l!h se*!&! se*!&!ii $emom$ $emom$!! d!r!h+ d!r!h+ Pom$! Pom$! hidrol hidroli i mer"$! mer"$!!% !% om$o om$o%e% %e% d!ri d!ri sistem hidroli #!%& mem*"!t oli me%&!lir !t!" $om$! hidroli se*!&!i s"m*er te%!&! #!%& me%&"*!h te%!&! me!%is me%,!di te%!&! hidroli+
Gambar 2.3 Pom$! Hidroli
htt$::!%t!l#!hidroli+(om:tr:HidroliPom$!+!s$<
Kl!si)i!si $om$! hidroli !d!l!h se*!&!i *eri"t LABORA LABORAT TORI8M ORI8M HIDROLI HIDROLIK K 9 PNE8MA PNE8MAT TIK @
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
•
Non Positive Displacement Pump mem$"%#!i $e%#e!t !%t!r! l"*!%& m!s":i%let $ort d!% l"*!%& el"!r:o"t $ort/ sehi%&&! (!ir!% d!$!t me%&!lir di d!l!m $om$! !$!*il! !d! te!%!%+ Co%toh Pom$!
•
!ir term!s" dise*"t ,"&! ti$e non positive diplasement + Positive Diplacement Pump Memilii l"*!%& m!s":i%let $ort d!% l"*!%& el"!r:o"tlet $ort #!%& di se!t di d!l!m $om$!+ Sehi%&&! $om$! ,e%is i%i d!$!t *eer,! de%&!% te!%!% #!%& s!%&!t ti%&&i d!% h!r"s
di $rotesi terh!d!$ te!%!%
#!%&
*erle*ih!% de%&!%
me%&&"%!!% $ress"re relie) !le+ Co%toh Pom$! hidroli !l!t-!l!t •
*er!t+ Fixed Displacement Pump mem$"%#!i se*"!h r"!%& $om$! de%&!% ol"me tet!$ 4 fixed volume pumping chamber 6 o"t$"t%#! h!%#! *is!
•
di"*!h de%&!% (!r! mer"*!h e(e$!t!% er,! 4drive speed 6+ Variable Displacement Pump mem$"%#!i r"!%& $om$! de%&!% ol"me *er!ri!si/ o"t$"t%#! d!$!t di"*!h de%&!% (!r! mer"*!h displacement !t!" drive speed / fixed displacement pump m!"$"% variable pump di$!!i $!d! !l!t-!l!t $emi%d!h t!%!h+
II . !lasi"ikasi #li Hidrolik
Oli hidroli #!%& *er*!sis $!d! mi%#! mi%er!l *i!s!%#! di&"%!!% se(!r! l"!s $!d! mesi%-mesi% $er!!s !t!" ,"&! mesi%-mesi% i%d"stri+ Me%"r"t st!%d!r DIN 32@ d!% 322 d!% ses"!i de%&!% !r!teristi sert! om$osisi%#! oli hidroli di*!&i me%,!di ti&! el!s/ #!it" • • •
H#dr!"li( oil HL H#dr!"li( oil HLP H#dr!"li( oil H Pem*eri!% ode de%&!% h"r") se$erti di !t!s !rti%#! !d!l!h se*!&!i
*eri"t+ Mis!l%#! oli hidroli de%&!% ode HLP =/ !rti%#!
•
H 7 Oli hidroli L 7 ode "%t" *!h!% t!m*!h!% oli 4!dditie6 &"%! me%i%&!t!%
•
$e%(e&!h!% orosi d!% : !t!" $e%i%&!t!% "m"r oli P 7 ode "%t" !dditie #!%& me%i%&!t!% em!m$"!% me%erim!
•
*e*!%+ = 7 ti%&!t!% isosit!s oli 4lih!t t!*el $!d! HO @6
•
LABORATORI8M HIDROLIK 9 PNE8MATIK
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
P!d!
oli
hidroli
mem$"%#!i
ee%t!l!%
d!%
l!si)i!si
se*!&!im!%! oli mesi%/ h!%#! tid! di%#!t!!% d!l!m SAE m!"$"% ode API service+ Si)!t oli $!d! sistem hidroli !+ Bersi)!t tid! d!$!t dim!m$!t!% 4"%(rom$ressi*le6+ *+ Bersi)!t m"d!h me%&!lir 4)l"idit#6+ (+ H!r"s st!*il si)!t )isi! d!% imi!%#!+ d+ Mem$"%#!i si)!t mel"m!si+ e+ Me%(e&!h ter,!di%#! !r!t+ )+ Bersi)!t m"d!h me%#es"!i!% de%&!% tem$!t+ &+ D!$!t memis!h!% otor!% otor!%+
II . $ Sistem !ontrol Hidrolik %anual
Sistem $e%&!t"r!% hidroli *is! dil!"!% de%&!% (!r! m!%"!l d!% (!r! otom!tis+ C!r! m!%"!l dil!"!% de%&!% me%&!t"r h!%dle de%&!% t!%&!% *!i "%t" mem$er*es!r !t!" mem$ere(il te!%!% $!d! sile%der !t!" sole%oid !le+ 8%t" sistem er,! mesi%%#! se(!r! esel"r"h!% tid! *er*ed! !%t!r! m!%"!l de%&!% otom!tis/ h!%#! s!,! $!d! (!r! otom!tis dil!"!% de%&!% mem*"!t sistem $e%&!t"r!% )lo; de%&!% mem!%)!!t!% !ti)!si ON d!% O sole%oid !le #!%& die%d!li!% oleh se*"!h PLC+ Sistem $e%&!t"r!% te!%!% otom!tis ,"&! *is! dil!"!% de%&!% (!r! l!i% se$erti $e%&!t"r!% e(e$!t!% $om$! hidroli !t!" e(e$!t!% motor $om$!+ 8%t"
me%&e%d!li!%
te!%!%
se(!r!
otom!tis
*i!s!%#!
di$!s!%&!% se*"!h se%sor te!%!% #!%& di$!s!%&!% $!d! "%it H#dr!"li( Pe%"m!ti( #!%& *erdiri se%diri !t!" ter$!s!%& se*!&!i se%sor i%$"t e PLC+ II . & %a'am(%a'am Sensor 1. Sensor Pro)imit*
Se%sor $ro
t!r&et ,e%is lo&!m de%&!% t!%$! !d!%#! o%t! )isi+ Bi!s!%#! se%sor i%i tediri d!ri !l!t eletro%is solid-st!te #!%& ter*"%&"s r!$!t "%t" meli%d"%&i d!ri LABORATORI8M HIDROLIK 9 PNE8MATIK =
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
$e%&!r"h
&et!r!%/
(!ir!%/
imi!;i/
d!%
orosi)
#!%&
*erle*ih!%+
Se%sor $ro
II+=+3 M!(!m-M!(!m Se%sor https://www.google.co.id/search? = ambar+Sensor+Proximit
2. Sensor %agnet
Se%sor M!&%et !t!" dise*"t ,"&! rel!i *"l"h/ !d!l!h !l!t #!%& !!% ter$e%&!r"h med!% m!&%et d!% !!% mem*eri!% $er"*!h!% o%disi $!d! el"!r!%+ Se$erti l!#!%#! s!l!r d"! o%disi 4o%:o))6 #!%& di&er!!% oleh !d!%#! med!% m!&%et di seit!r%#!+ Bi!s!%#! se%sor i%i diem!s d!l!m *e%t" em!s!% #!%& h!m$! d!% *e*!s d!ri de*"/ elem*!$!%/ !s!$ !t!"$"% "!$+
II+=+2 Se%sor M!&%et https://www.google.co.id/search? =Sensor+Ma net
3. Sensor Sinar
LABORATORI8M HIDROLIK 9 PNE8MATIK >
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
Se%sor si%!r terdiri d!ri . !te&ori+ otoolt!i( !t!" sel sol!r !d!l!h !l!t se%sor si%!r #!%& me%&"*!h e%er&i si%!r l!%&s"%& me%,!di e%er&i listri/ de%&!% !d!%#! $e%#i%!r!% (!h!#! !!% me%#e*!*!% $er&er!!% eletro% d!% me%&h!sil!% te&!%&!%+ Demii!% $"l! de%&!% otoo%d"ti) 4)otoresisti)6 #!%& !!% mem*eri!% $er"*!h!% t!h!%!% 4resist!%si6 $!d! sel-sel%#!/ sem!i% ti%&&i i%te%sit!s (!h!#! #!%& terim!/ m!! !!% sem!i% e(il $"l! %il!i t!h!%!%%#!+ Sed!%&!% otolistri !d!l!h se%sor #!%& *er$ri%si$ er,! *erd!s!r!% $!%t"l!% !re%! $er"*!h!% $osisi:,!r! s"!t" s"m*er si%!r 4i%)r!mer!h !t!" l!ser6 !t!"$"% t!r&et $em!%t"l%#!/ #!%& terdiri d!ri $!s!%&!% s"m*er (!h!#! d!% $e%erim!+
II+=+. Se%sor Si%!r https://www.google.co.id/search? biw=122!bih="#"!tbm=isch!sa=1!q=Sensor+sinar
Se%sor "ltr!so%i *eer,! *erd!s!r!% $ri%si$ $!%t"l!% &elom*!%& s"!r!/ dim!%! se%sor i%i me%&h!sil!% &elom*!%& s"!r! #!%& em"di!% me%!%&!$%#! em*!li de%&!% $er*ed!!% ;!t" se*!&!i d!s!r $e%&i%der!!%%#!+ Per*ed!!% ;!t" !%t!r! &elom*!%& s"!r! di$!%(!r!% de%&!% dit!%&!$%#! em*!li &elom*!%& s"!r! terse*"t !d!l!h *er*!%di%& l"r"s de%&!% ,!r! !t!" ti%&&i o*,e #!%& mem!%t"l!%%#!+ 1e%is o*,e #!%& d!$!t dii%der! di!%t!r!%#! !d!l!h o*,e $!d!t/ (!ir/ *"tir!% m!"$"% testil+
II+=+@ Se%sor S"!r!
LABORATORI8M HIDROLIK 9 PNE8MATIK
https://www.google.co.id/search? biw=122!bih="#"!tbm=isch!sa=1!q=Sensor+$lt rasoni%!oq=Sensor+$ltrasoni%
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
$. Sensor +ekanan
Se%sor te!%!% - se%sor i%i memilii tr!%sd"ser #!%& me%&""r ete&!%&!% !;!t/ dim!%! me%&"*!h te&!%&!% me!%is me%,!di si%#!l listri+ D!s!r $e%&i%der!!%%#! $!d! $er"*!h!% t!h!%!% $e%&!%t!r 4tr!%sd"ser6 #!%& *er"*!h !i*!t $er"*!h!% $!%,!%& d!% l"!s $e%!m$!%&%#!+
II+=+ Se%sor S"!r!
biw=1242&bih=566&tbm=isch&sa=1&q=S ensor+Tekanan
&. Sensor !e'epatan ,-P%
Proses $e%&i%der!!% se%sor e(e$!t!% mer"$!!% $roses e*!li!% d!ri s"!t" motor/ dim!%! s"!t" $oros:o*,e(t #!%& *er$"t!r $!d! s"!t"i &e%er!tor !!% me%&h!sil!% s"!t" te&!%&!% #!%& se*!%di%& de%&!% e(e$!t!% $"t!r!% o*,e(t+ Ke(e$!t!% $"t!r seri%& $"l! di""r de%&!% me%&&"%!!% se%sor #!%& me%&i%der! $"ls! m!&%etis 4i%d"si6 #!%& tim*"l s!!t med!% m!&%etis ter,!di+
LABORATORI8M HIDROLIK 9 PNE8MATIK
II+=+= Se%sor P"t!r!%
https://www.google.co.i/search! biw=1242&bih=566&tbm=isch&sa=1& =S
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
/. Sensor Pen*andi ,0n'oder
Se%sor Pe%#!%di 4E%(oder6 di&"%!!% "%t" me%&"*!h &er!!% li%e!r !t!" $"t!r!% me%,!di si%#!l di&it!l/ dim!%! se%sor $"t!r!% memo%itor &er!!% $"t!r d!ri s"!t" !l!t+ Se%sor i%i *i!s!%#! terdiri d!ri 2 l!$is ,e%is $e%#!%di/ #!it"F Pert!m!/ Pe%#!%di rot!ri t!m*!h!% 4#!%& me%tr!%smisi!% ,"ml!h terte%t" d!ri $"ls! "%t" m!si%&-m!si%& $"t!r!%6 #!%& !!% mem*!%&it!% &elom*!%& ot! $!d! o*,e #!%& di$"t!r+ Ked"!/ Pe%#!%di !*sol"t 4#!%& mem$erle%&!$i ode *i%!r# terte%t" "%t" m!si%&-m!si%& $osisi s"d"t6 mem$"%#!i (!r! er,! s!%& s!m! de%&!% $ere("!li!%/ le*ih *!%#! !t!" le*ih r!$!t $"ls! &elom*!%& ot! #!%& dih!sil!% sehi%&&! mem*e%t" s"!t" $e%&ode!% d!l!m s"s"%!% terte%t"+
II+=+> Se%sor Pe%#!di
https://www.google.co.i/search! q=Sensor+"en#ani+$%ncoer
. Sensor Suu
Terd!$!t
@
,e%is
#!it" thermo(o"$le 4T:C6-
"t!m!
se%sor
lih!t
&!m*!r
s"h"
LABORATORI8M HIDROLIK 9 PNE8MATIK 30
#!%&
"m"m di&"%!!%/
3+=/ resist!%(e
tem$er!t"re
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
dete(tor 4RTD6/ termistor d!% IC se%sor+Thermo(o"$le $!d! i%ti%#! terdiri d!ri se$!s!%& tr!%sd"ser $!%!s d!% di%&i% #!%& dis!m*"%&!% d!% dile*"r *ers!m!/ dim!%! terd!$!t $er*ed!!% #!%& tim*"l !%t!r! s!m*"%&!% terse*"t de%&!% s!m*"%&!% re)ere%si #!%& *er)"%&si se*!&!i $em*!%di%&+Resist!%(e Tem$er!t"re Dete(tor 4RTD6 memilii $ri%si$ d!s!r $!d! t!h!%!% listri d!ri lo&!m #!%& *er!ri!si se*!%di%& de%&!% s"h"+ Kese*!%di%&!% !ri!si i%i !d!l!h $resisi de%&!% ti%&!t o%siste%:est!*il!% #!%& ti%&&i $!d! $e%detesi!% t!h!%!%+ Pl!ti%!
!d!l!h *!h!% #!%& seri%& di&"%!!% !re%! memilii t!h!%!%
s"h"/ eli%e!r !%/ st!*ilit!s d!% re$rod"si*ilit!s+ Termistor !d!l!h resistor #!%& $e! terh!d!$ $!%!s #!%& *i!s!%#! mem$"%#!i oe)isie% s"h" %e&!ti)/ !re%! s!!t s"h" me%i%&!t m!! t!h!%!% me%"r"% !t!" se*!li%#!+ 1e%is i%i s!%&!t $e! de%&!% $er"*!h!% t!h!% $er C sehi%&&! m!m$" me%detesi $er"*!h!% s"h" #!%& e(il+ Sed!%&!% IC Se%sor !d!l!h se%sor s"h" de%&!% r!%&!i!% ter$!d" #!%& me%&&"%!!% (hi$silio% "%t" elem!h!% $e%&i%der!%#!+ Mem$"%#!i o%)i&"r!si o"t$"t te&!%&!% d!% !r"s #!%& s!%&!t li%e!r+
II+=+ Se%sor s"h" https://www.google.co.i/search! biw=1242&bih=566&tbm=isch&sa=1&q=sensor+s(h( II./%a'am(%a'am D4
K!t"$ $e%&!r!h sistem eletri 4 Directional Control Valve 7 DC6 !d!l!h s"!t" !l!t #!%& me%erim! $eri%t!h d!ri l"!r "%t" mele$!s/ me%&he%ti!%
LABORATORI8M HIDROLIK 9 PNE8MATIK 33
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
!t!" me%&!r!h!% )l"id! #!%& mel!l"i !t"$ terse*"t de%&!% sistem $e%&&er!%#! me%&&"%!!% eletri+
G!m*!r II+> DC Eletri
http://h#ra(licspne(matics.com/site) *les/h#ra(licspne(matics.com/*les/(ploas/21, /-/niersal0#3S%,3.pg
Co%toh ,e%is !t"$ $e%&!r!h K!t"$ @:. Pe%&&er! leer/ K!t"$ $e%&!r!h de%&!% $iri%& $"t!r/ !t"$ de%&!% $e&!s *i!s+ M!(!m-m!(!m K!t"$ Pe%&!r!h Kh"s"s 36 Check Valve !d!l!h !t"$ s!t" !r!h/ *er)"%&si se*!&!i $e%&!r!h !lir!% d!% ,"&! se*!&!i pressure control 4$e%&o%trol te!%!%6 26 Pilot Operated Check Valve/ !t"$ i%i dir!%(!%& "%t" !lir!% (!ir!% hidroli #!%& d!$!t me%&!lir *e*!s $!d! s!t" !r!h d!% me%"t"$ $!d! !r!h l!;!%%#!/ e("!li !d! te!%!% (!ir!% #!%& d!$!t mem*"!%#!+ .6 K!t"$ Pe%&!t"r Te!%!%/ te!%!% (!ir!% hidroli di!t"r "%t" *er*!&!i t","!% mis!l%#! "%t" mem*!t!si te!%!% o$er!sio%!l d!l!m sistem hidroli/ "%t" me%&!t"r te!%!% !&!r $e%&&er! hidroli d!$!t *eer,! se(!r! *er"r"t!%/ "%t" me%&"r!%&i te!%!% #!%& me%&!lir d!l!m s!l"r!% terte%t" me%,!di e(il+ M!(!m-m!(!m !t"$ $e%&!t"r te!%!% !d!l!h •
Relief Valve/ di&"%!!% "%t" me%&!t"r te!%!% #!%& *eer,! $!d! sistem d!% ,"&! me%(e&!h ter,!di%#! *e*!% le*ih !t!" te!%!% #!%& mele*ihi em!m$"!% r!%&!i!% hidroli+
LABORATORI8M HIDROLIK 9 PNE8MATIK 32
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
•
Seuence
Valve/
*er)"%&si "%t"
me%&!t"r
te!%!% "%t"
me%&"r"t!% $eer,!!% #!it" me%&&er!!% sili%der hidroli #!%& •
s!t" em"di!% *!r" #!%& l!i%+ Pressure reducing valve/ *er)"%&si "%t" me%"r"%!% te!%!% )l"id! #!%& me%&!lir $!d! s!l"r!% er,! !re%! $e%&&er! #!%&
!!% me%erim!%#! dides!i% de%&!% te!%!% #!%& le*ih re%d!h+ @6 Flo! Control Valve/ !t"$ i%i di&"%!!% "%t" me%&!t"r ol"me !lir!% #!%& *er!rti me%&!t"r e(e$!t!% &er! !(t"!tor 4$isto%6+ "%&si !t"$ i%i "%t" mem*!t!si e(e$!t!% m!sim"m &er!!% $isto% !t!" motor hidroli/ "%t" mem*!t!si d!#! #!%& *eer,! $!d! sistem d!% me%#eim*!%&!% !lir!% #!%& me%&!lir $!d! (!*!%&-(!*!%& r!%&!i!%+ M!(!m-m!(!m d!ri Flo! Control Valve •
Fixed flo! control" #!it" !$!*il! $e%&!t"r!% !lir!% tid! d!$!t
•
*er"*!h-"*!h #!it" mel!l"i fixed orifice+ Variable flo! control" #!it" !$!*il! $e%&!t"r!% !lir!% d!$!t
• •
*er"*!h-"*!h ses"!i de%&!% e$erl"!% Flo! control #!%& dile%&!$i de%&!% check valve# Flo! control #!%& dile%&!$i de%&!% relief
valve &"%!
me%#eim*!%&!% te!%!%+ II. %a'am(%a'am Aktuator
At"!tor : $e%&&er! d!l!m $e%&erti!% listri !d!l!h seti!$ !l!t #!%& me%&"*!h si%#!l listri me%,!di &er!!% me!%is+ Bi!s! di&"%!!% se*!&!i $roses l!%,"t!% d!ri el"!r!% s"!t" $roses ol!h d!t! #!%& dih!sil!% oleh s"!t" se%sor !t!" o%troler+ P!d! i%str"me%t!si !t"!tor se*!&!i o"t$"t ter!hir se*!&!i $e%er"s $eri%t!h d!ri (o%troller "%t" mel!"!% ti%d!!% ese"si:oresi+ Terdiri d!ri . ,e%is $oo Beri"t *er*!&!i ,e%is !t"!tor ses"!i de%&!% $ri%si$ er,!%#! #!it" •
At"!tor listri At"!tor te%!&! eletris/ *i!s!%#! di&"%!!% sele%oid/ motor !r"s se!r!h 4mesi% DC6+ Si)!t m"d!h di!t"r de%&!%
•
torsi e(il s!m$!i sed!%&+ At"!tor hidroli At"!tor te%!&! hidr!"li/ torsi #!%& *es!r o%str"si%#! s"!r+
LABORATORI8M HIDROLIK 9 PNE8MATIK 3.
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
•
At"!tor
$%e"m!ti
At"!tor
te%!&!
$%e"m!ti/
s"!r
die%d!li!%+ Aktuator 0le'tri'
At"!tor eletri mer"$!!% !(t"!tor #!%& mem$"%#!i $ri%si$ er,! me%&"*!h si%#!l eletri me%,!di &er!!% me!%i+ Beri"t m!(!mm!(!m !(t"!tor eletri+ • • • • • •
Sole%oid+ Motor ste$$er+ Motor DC+ Br"shless DC-motors+ Motor I%d"si+ Motor Si%ro%+
G!m*!r 2+ At"!tor Eletri htt$::;;;+&"%t"rs!%,!#!+(om:203.:32:,e%is-!t"!tor-$ri%si$er,!-m!(!m+html
Aktuator Pneumatik
At"!tor $%e"m!ti !d!l!h !t"!tor #!%& mem!%)!!t!% "d!r! *ert e!%!% me%,!di &er!!% me!%i+ De%&!% mem*eri!% "d!r! *erte!%!% $!d! s!t" sisi $erm"!!% $isto% 4!r!h m!,"6/ sed!%&!% sisi #!%& l!i% !r!h m"%d"r6 ter*"! e !tmos)ir/ m!! &!#! di*eri!% $!d! sisi $erm"!!% $isto% terse*"t sehi%&&! *!t!%& $isto% !!% terdoro%& el"!r s!m$!i me%(!$!i $osisi m!sim"m d!% *erhe%ti+
LABORATORI8M HIDROLIK 9 PNE8MATIK 3@ G!m*!r 2++3 At"!tor P%e"m!ti htt$::;;;+&"%t"rs!%,!#!+(om:203.:32:,e%is-!t"!tor-$ri%si$er,!-m!(!m+html
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
Aktuator Hidrolik
At"!tor hidroli mer"$!!% !t"!tor #!%& mem!%)!!t!% !lir!% )l "id!:oli *erte!%!% me%,!di &er!!% me!%i+ S!m! se$erti h!l%#! $!d! sistem $%e"m!ti/ !t"!tor hidroli d!$!t *er"$! sili%der t!$i i%$"t%#! hidroli+
G!m*!r 2++2 At"!tor P%e"m!ti htt$::;;;+&"%t"rs!%,!#!+(om:203.:32:,e%is-!t"!tor-$ri%si$er,!-m!(!m+html
II.5 Po6er Suppl*
Pe%&erti!% Po;er S"$$l# !d!l!h se*!&!i !l!t !t!" $er!%&!t er!s #!%& m!m$" me%#"$l!i te%!&! !t!" te&!%&!% listri se(!r! l!%&s"%& d!ri s"m*er te&!%&!% listri e te&!%&!% listri #!%& l!i%%#!+ Po;er s"$$l# *i!s!%#! di&"%!!% "%t" om$"ter se*!&!i $e%&h!%t!r te&!%&!% listri se(!r! l!%&s"%& LABORATORI8M HIDROLIK 9 PNE8MATIK 3
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
e$!d! om$o%e%-om$o%e% !t!" $er!%&!t er!s l!i%%#! #!%& !d! di om$"ter terse*"t/ se$erti h!rdis/ i$!s/ mother*o!rd d!% l!i% se*!&!i%#!+ Po;er s"$$l# memilii i%$"t d!ri te&!%&!% #!%& *er!r"s !lter%!ti%& ("rre%t 4AC6 d!% me%&"*!h%#! me%,!di !r"s dire(t ("rre%t 4DC6 l!l" me%#!l"r!%%#! e *er*!&!i $er!%&!t er!s #!%& !d! diom$"ter it!+ K!re%! mem!%& !r"s dire(t ("rre%t 4DC6-l!h #!%& di*"t"h!% "%t" $er!%&!t er!s !&!r d!$!t *ero$er!si/ dire(t ("rre%t *i!s! dise*"t ,"&! se*!&!i !r"s #!%& se!r!h sed!%&!% !lter%!ti%& ("rre%t mer"$!!% !r"s #!%& *erl!;!%!%+
G!m!*!r II+ Po;er S"$$l# htt$::om$o%e%eletro%i!+*i':$e%&erti!%-$o;er-s"$$l#+html
Pe%&erti!% Po;er S"$$l# se(!r! "m"m d!l!m se*"!h om$"ter !d!l!h se*!&!i !l!t *!%t" o%erter te&!%&!% listri $!d! om$"ter #!%& d!$!t me%&"*!h te&!%&!% listri #!%& memilii !r"s AC e !r"s DC sehi%&&! sem"! h!rd;!re #!%& mem*"t"h!% te&!%&!% listri #!%& *er!r"s DC me%d!$!t!% te&!%&!% listri #!%& se(!r! l!%&s"%& di*eri!% oleh $o;er s"$$l# i%i+ Oleh !re%! it" LABORATORI8M HIDROLIK 9 PNE8MATIK 3=
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
d!l!m seti!$ om$"ter #!%& !d! s!!t i%i/ $o;er s"$$l# mer"$!!% s"!t" $er!%&!t er!s #!%& $!li%& di*"t"h!% "%t" me%,!l!%!% om$"ter/ ,i! $o;er s"$$l# tid! !d! !t!" tid! *is! di&"%!!%/ m!! om$"ter tid! !!% d!$!t me%#!l! t!%$! $o;er s"$$l# i%i+ Me%"r"t ,e%is%#!/ $o;er s"$$l# di*!&i me%,!di 2 ,e%is/ #!it" $o;er s"$$l# AT d!% $o;er s"$$l# AT+ Dim!%! $o;er s"$$l# AT h!%#! di &"%!!% $!d! !;!l!;!l di*"!t%#! om$"ter d!% h!%#! s!m$!i e om$"ter #!%& memilii $rosesor $e%ti"m 2/ s!!t i%i tid! di&"%!!% l!&i $o;er s"$$l# AT !re%! $o;er s"$$l# ,e%is i%i tid! l!&i m!m$" mem*eri!% d!#! listri #!%& (""$ "%t" om$"ter m!s! i%i/ sert! sistem $e%&o$er!si!%%#! $"% m!sih m!%"!l (o%toh%#! h!r"s me%e!% tom*ol o% !t!" o)) "%t" mem!ti!% d!% me%#!l!!%%#!/ l!i% h!l%#! de%&!% $o;er s"$$l# *er,e%is AT ,e%is i%i mer"$!!% $o;er s"$$l# m!s! i%i #!%& memilii d!#! listri #!%& ti%&&i "%t" meme%"hi st!%d!rt om$"ter m!s! i%i/ sert! $e%&o$er!si!%%#! $"% otom!tis/ d!% terd!$!t t!m*!h!% o%etor $o;er SATA+ Di!t!s mer"$!!% *e*er!$! Pe%&erti!% Po;er S"$$l# se(!r! "m"m+
II.17 Pus 8utton
S!l!r
mer"$!!%
om$o%e%
eletro%i!
#!%&
*er)"%&si
"%t"
me%&h"*"%&!% d!% mem"t"s!% d"! titi !t!" le*ih d!l!m s"!t" r!%&!i!% eletro%i!+ S!l!h s!t" ,e%is s!l!r !d!l!h s!l!r P"sh ON #!it" s!l!r #!%& h!%#! !!% me%&h"*"%&!% d"! titi !t!" le*ih $!d! s!!t tom*ol%#! dite!% d!% $!d! s!!t tom*ol%#! tid! dite!% m!! !!% mem"t"s!% d"! titi !t!" le*ih d!l!m s"!t" r!%&!i!% eletro%i!+
G!m*!r 2+30 P"sh B"tto% d!% Sim*ol htt$::eletro%i!-d!s!r+;e*+id:om$o%e%:limit-s;it(h-d!%LABORATORI8M HIDROLIK 9 PNE8MATIK 3> s!l!r-$"sh-o%:
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
II.11 !oil Dan Solenoid !oil
Mer"$!!% om$o%e% "t!m! rel!# #!%& di&"%!!% "%t" me%(i$t!!% med!% m!&%et+ Rel!#
!d!l!h s"!t"
$er!%ti
#!%&
*eer,! *erd!s!r!%
eletrom!&%eti "%t" me%&&er!!% se,"ml!h o%t!tor #!%& ters"s"% !t!" se*"!h s!l!r eletro%is #!%& d!$!t die%d!li!% d!ri r!%&!i!% eletro%i l!i%%#! de%&!% mem!%)!!t!% te%!&! listri se*!&!i s"m*er e%er&i%#!+
G!m*!r 2+33 Koil d!% Sim*ol htt$::eletro%i!-d!s!r+;e*+id
Solenoid
Sole%oid !d!l!h !l!t #!%& d!$!t me%&"*!h e%er&i listri me%,!di e%er&i me!%i !t!" li%ier+ Sole%oid #!%& $!li%& "m"m *i!s!%#! me%&&"%!!% med!% m!&%et #!%& di*"!t d!ri !r"s listri #!%& ditri&&er se*!&!i !si er,! doro%& !t!" t!ri $!d! se*"!h o*,e se*!&!i strarter" valve" s!itch d!% latches# 1e%is $!li%& "t!m! "%t"
sederh!%! d!ri sole%oid! me%&!%d!l!% )"%&si sole%oid
terse*"t/
!;!t 4!t!" *ere%!mel6 terisol!si #!%&di*e%t" d!% *!t!%& #!%& ter*"!t
d!ri *esi
!t!" *!,!+
#!it"
d"! !s$e se*"!h
me%,!di &"l"%&!% et!t/ B!t!%&
*esi !t!"
*!,! mer"$!!% )erom!&%eti/ se*"!h $ro$erti #!%& d!$!t *er)"%&si se*!&!i eletrom!&%eti s!!t di*eri !r"s listri+
LABORATORI8M HIDROLIK 9 PNE8MATIK 3
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
Keti! di*eri oil me%erim! !r"s+
!r"s
listri/
!;!t
Med!% m!&%et
#!%&
#!%&
di*e%t"
me%,!di
dih!sil!% me%!ri *esi !t!"
*!t!%& *!,! de%&!% "!t+ B!t!%& #!%& dih"*"%&!% $!d! se*"!h $e&!s *er&er! e "m$!r!% d!% !!% tet!$ $!d! $osisi%#! s!m$!i !r"s dihe%ti!%/ o%disi $e&!s s!!t i%i me%,!di terte!%+ Keti! !r"s dim!ti!%/ $e&!s em*!li e $osisi sem"l! d!% me%!ri *!t!%& *esi !t!" *!,! $!d! $osisi !;!l%#!+
G!m*!r 2+33 Sole%oid htt$::(!%t!ri-di!%si+*lo&s$ot+(om:2032:0>:d(-sole%oid+html
II.12 Limit s6it'
Limit s;i(h !d!l!h s!l!r $em*!t!s eletrome!%is #!%& mem$"%#!i t"!s !t"!tor se*!&!i $e%&"*!h $osisi o%t! termi%!l d!ri %orm!lli o$e%: %orm!lli (lose !t!"$"% se*!li%#! limit s;it(h ,"&! h!%#! mem$"%#!i d"! o%disi #!it" me%&h"*"%&!% !t!" mem"t"s!% !lir!% !r"s listri 4 o%:o))6+
G!m*!r II+32 limit s;it(h htt$::(!%t!ridi!%si+*lo&s$ot+(om:2032:0>:limits;it(h+html
LABORATORI8M HIDROLIK 9 PNE8MATIK 3
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
II.13 Pressure -elie" 4al9e Pressure relief valve (PRV) adalah sebuah alat instrument yang bekerja saat adanya
over pressure pada
inlet nozzle. Di desain untuk terbuka secara
proporsional saat adanya abnormal (dalam hal ini
over pressure)
pada sebuah
plant dan akan menutup saat plant kembali normal (normal pressure).
G!m!*!r II+3. Press"re Relie) !le http!!en."ikipedia.org!"iki!Relief#valve
II.1 8edan*a Arus Positi" Dan :egati"
Ar"s $ositi) !d!l!h !tod! #!it" eletrod! d!l!m sel el!troimi! #!%& ter$ol!ris!si ,i! !r"s listri me%&!lir el"!r d!ri%#!+ P!d! *!ter!i *i!s! 4B!ter!i K!r*o%-Se%&6/ #!%& me%,!di !tod! !d!l!h se%&/ #!%& ,"&! me%,!di $em*"%&"s *!ter!i+ Sed!%&!%/ $!d! *!ter!i !l!li%/ #!%& me%,!di !tod! !d!l!h m!%&!% diosid! 4M%O26+ Ar"s %e&!ti) !d!l!h !%od! #!it" *is! *er"$! lo&!m m!"$"% $e%&h!%t!r listri l!i%/ $!d! sel eletroimi! #!%& ter$ol!ris!si ,i! !r"s listri me%&!lir e d!l!m%#!+ Ar"s listri me%&!lir *erl!;!%!% de%&!% !r!h $er&er!!% eletro%+ P!d! $roses eletroimi!/ *!i sel &!l!%i4*!ter!i6 m!"$"% sel eletrolisis/ !%ode me%&!l!mi osid!si+ II.1$ Skema Sistem 0lektromekanik
LABORATORI8M HIDROLIK 9 PNE8MATIK 20
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
G!m*!r II+3 NC 4Norm!ll# Close6 http://ele%troni%a&dasar.web.id/teori&relay&ele%tro& me%ani%/
D!ri o%str"si rel!i eletro me!%i di!t!s d!$!t di"r!i!% sistem er,! !t!" $roses rel!# *eer,!+ P!d! s!!t eletrom!&%et tid! di*eri!% s"m*er te&!%&!% m!! tid! !d! med!% m!&%et #!%& me%!ri !rm!t"re/ sehi%&&! s!l!r rel!# tet!$ terh"*"%& e termi%!l NC 4Norm!ll# Close6 se$erti terlih!t $!d! &!m*!r o%str"si di!t!s+ Kem"di!% $!d! s!!t eletrom!&%et di*eri!% s"m*er te&!%&!% m!! terd!$!t med!% m!&%et #!%& me%!ri !rm!t"re/ sehi%&&! s!l!r rel!# terh"*"%& e termi%!l NO 4Norm!ll# O$e%6 se$erti terlih!t $!d! &!m*!r di*!;!h+
G!m*!r II+3+3 NO 4Norm!ll# O$e%6 http://ele%troni%a&dasar.web.id/teori&relay&ele%tro& me%ani%/
II.1& Skema Sistem Hidrolik Ada dua macam sistem hidrolik yang dikenal yaitu :
1. Sistem +erbuka.
D!l!m sistem i%i/ *il! !t"$ $e%&o%trol d!l!m e!d!!% %etr!l m!! LABORATORI8M HIDROLIK 9 PNE8MATIK 23
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
!lir!% mi%#! hidroli #!%& dih!sil!% $om$! l!%&s"%& diem*!li!% e t!%&i hidroli d!% *erh"*"%&!% l!%&s"%& de%&!% "d!r! l"!r se*el"m di$om$! l!&i+ P!d! s!!t it" !$!sit!s !lir!% mi%#! hidroli #!%& dih!sil!% $om$! me%(!$!i m!sim"m sed!%& te!%!%%#! mi%im"m 4!tm6+ Ke"%t"%&!% sistem i%i !%t!r! l!i% tid! mem*"t"h!% sistem $e%&o%trol!% terh!d!$ !$!sit!s !lir!% $om$! d!% ,"&! $om$! #!%& di&"%!!% o%str"si%#! rel!ti) sederh!%!/ sehi%&&! sistem i%i eo%omis d!% m"d!h d!l!m $er!;!t!%%#!+
2. Sistem +ertutup
Bil! !t"$ $e%&o%trol d!l!m e!d!!% %etr!l m!! !lir!% oli #!%& dih!sil!% $om$! hidroli me%"," e sistem me%,!di tert"t"$ d!% tid! *erh"*"%&!% l!%&s"%& de%&!% "d!r! l"!r 4!tmos)er6+ De%&!% demii!% m!! te!%!% !%t!r! $om$! d!% !t"$ $e%&o%trol !!% %!i s!m$!i *!t!s terte%t"+ Te!%!% terse*"t em"di!% di&"%!!% "%t" sistem $e%&o%trol!% sehi%&&! $om$! !!% *erhe%ti me%&!lir!% mi%#! hidroli e d!l!m sistem hidroli+ Ke"%t"%&!% sistem i%i !%t!r! l!i% d!$!t me%&h!sil!% &er!!% #!%& rel!ti) st!*il sehi%&&! tid! !!% ter,!di $e%"r"%!% &er!!% $erle%&!$!% er,! #!%& dise*!*!% *el"m ter(!$!i%#! te!%!% mi%#! hidroli $!d! s!!t $i%d!h &er!!%+ Ad! d"! )!tor $oo #!%& me%e%t"!% er,! d!ri s"!t" sistem hidroli 3+ Alir!% oli 4)lo;6 #!%& di%#!t!!% d!l!m liter:me%it !t!" &!lo% $er me%it 4&$m6 2+ Te!%!% 4$ress"re6 #!%& di%#!t!!% d!l!m &:(m2 !t!" $si 4$o"%d $er s"!re i%(h6 Ked"! )!tor terse*"t mem*eri!% i%di!si se%diriJse%diri/ )lo; !t!" !lir!% mem*eri!% i%di!si e(e$!t!%+ K!l!" !lir!% oli *ert!m*!h te%t" e(e$!t!% sili%der !t!" motor !!% *ert!m*!h $"l!/ *e&it" ,"&! se*!li%#!+ Te!%!% !t!" $ress"re !!% mem*eri!% i%di!si e"!t!% LABORATORI8M HIDROLIK 9 PNE8MATIK 22
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
!t!" &!#!+ 1!di !l!" te!%!% oli #!%& di $erl"!% tid! (""$ te%t" te%!&! #!%& dih!sil!% !!% *er"r!%& $"l!+
G!m*!r II+3= Hidroli Sistem htt$::;;;+mesi%$resshidroli+(om:sistem-er,!-hidroli:
II.1/ Aplikasi Di Industri
Hidroli! I%d"stri *i!s!%#! di&"%!!% "%t" Mesi% Pl!sti 4$l!sti( m!(hi%es6 Mesi% Pres 4$ressi%& m!(hi%es6 Mesi% Ber!t 4he!# m!(hi%er#6 Mesi% Pe!!s Mesi% $e%&",i!% t!ri/ dll+
Per!%&!t hidroli $!d! $!*ri *!,!/ Te%i Si$il d!% $"s!t $em*!%&it listri 8%t" K"%(i Ger*!%& d!% Be%d"%&!% 4Lo( &!tes !%d D!ms6 Per!l!t!% "%t" O$er!si 1em*!t!% Bid!%& Pert!m*!%&!% T"r*i% P"s!t te%!&! N"lir/ dll+
Hidroli $!d! mesi% mo*il Es!!tor d!% Cr!%e mo*il Mesi% o%str"si Mesi% "%t" $ert!%i!% LABORATORI8M HIDROLIK 9 PNE8MATIK 2.
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
Mesi% Pe%("(i!% mo*il 4(!r ;!shi%&6 Ko%str"si mo*il 4sho( !*sor*er/ Po;er steeri%&6/ dll+
Hidroli $!d! $e%er!$!% te%i h"s"s Teleso$ O$er!si A%te%! Al!t $e%d!r!t!% d!% $e%&o%trol!% em"di $es!;!t Mesi% h"s"s Me,!-me,! o$er!si di r"m!h s!it/ dll+
Hidr!"li $!d! *id!%& $er!$!l!% Pe%&o%trol em"di Pi%t" !$!l 4r!m door6 1em*!t!% $e%#e*er!%&!% !$!l Pe%!ri ,!%&!r/ dll+ Ri%&!s!% i%i tid! me%(!"$ sel"r"h *id!%& $e%er!$!% hidroli! !re%! ,e%is ,e%is mesi% #!%& dio$er!si!% se(!r! hidroli s!%&!t *!%#!/ N!m"% demii!% it! d!$!t melih!t *!h;! hidroli! d!$!t diter!$!% $!d! sel"r"h setor-setor i%d"stri+
II.1 4iskositas
isosit!s mer"$!!% ""r!% ee%t!l!% )l"id! #!%& me%#!t!!% *es!r e(il%#! &ese!% di d!l!m )l"id!+ M!i% *es!r isosit!s s"!t" )l"id!/ m!! m!i% s"lit s"!t" )l"id! me%&!lir d!% m!i% s"lit s"!t" *e%d! *er&er! di d!l!m )l"id! terse*"t+ Di d!l!m '!t (!ir/ isosit!s dih!sil!% oleh &!#! ohesi !%t!r! mole"l '!t (!ir+ Sed!%&!% d!l!m &!s/ isosit!s tim*"l se*!&!i !i*!t t"m*"!% !%t!r! mole"l &!s+ II.15 Indeks 4iskositas
l%des isosit!s !d!l!h s"!t" t!%d! $er"*!h!% d!ri $er"*!h!% r!t!r!t! isosit!s )l"id! ses"!i de%&!% $er"*!h!% $!d! s"h" terte%t"+ S"!t" )l"id! #!%& mem$"%#!i isosit!s se(!r! rel!ti) st!*il $!d! LABORATORI8M HIDROLIK 9 PNE8MATIK 2@
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
$er*ed!!% s"h" #!%& *es!r/ )l"id! terse*"t mem$"%#!i i%des isosit!s #!%& ti%&&i+ Oli hidroli h!r"s mem$"%#!i i%des isosit!s seit!r 300+ D!% h!m$ir sem"! ,e%is oli mem$"%#!i *!h!%-*!h!% t!m*!h #!%& dise*"t $e%!m*!h
i%des isosit!s "%t"
me%i%&!t!%
!%&!
i%des
isosit!s le*ih d!ri 300+ Ahir-!hir i%i/ $em*eri!% *!h!% t!m*!h!% se(!r! imi! mel!l"i $e%#"li%&!% tel!h ter*"ti me%i%&!t!% i%des isosit!s *er,e%is-,e%is oli hi%&&! me%(!$!i di !t!s !%&! 300+ l%des isosit!s s!%&!tl!h di$erl"!% !$!*il! $er!%&!t hidroli *ero$er!si $!d! s"h"-s"h" #!%& s!%&!t estrim+ II;27 Anti Foaming
Ger!!% sistem hidroli #!%& *e%!r !d!l!h *erd!s!r!% )!t! *!h;! )l"id!: oli $!d! d!s!r%#! tid! *is! di $!m$!t!%+ A$!*il! )l"id!:oli *er(!m$"r de%&!% "d!r! !t!" foam 4*"ih6 !!% me%&!i*!t!% oli hidroli *is! terom$resi sehi%&&! ter,!di &!%&&"!% &elem*"%& "d!r! di d!l!m oil 4 *er*"s!6/ h!l demii!% *is! me%&!i*!t!% &!%&"!% o$er!si d!% er"s!!% $!r!h $!d! om$o%e% !re%! e"r!%&!% $el"m!s!%+ B!h!% !dditie !%ti *"ih 4!%ti )o!mi%& !dditie6 di t!m*!h!% ed!l!m )l"id!: oli hidroli "%t" me%(e&!h ter,!di%#! &elem*"%& J &elem*"%& "d!r! d!% "%t" me%&"r!%&i $roses foaming 4 ter,!di%#! oli *er*"s!6+ II.21 Anti #ksidasi
P!d! t!h!$ terte%t" sem"! oli *er(!m$"r de%&!% osi&e% d!ri "d!r!+
Osi&e% #!%& *erle*ih !!% me%&"*!h om$osisi
imi! )l"id! d!% mem*e%t" !s!m d!% tim*"%!% #!%& mer"&i!%+ 8%t" me%&!t!si m!s!l!h i%i/ )l"id!: oli di *eri *!h!% t!m*!h!% 4!dditie6 #!%& di se*"t !dditie !%ti osid!si+ II.22 +ekanan 0kstrim
Te!%!% "d!r! #!%& le*ih *es!r 4ti%&&i6 !t!" te!%!% "d!r! #!%& le*ih re%d!h d!ri te!%!% "d!r! %orm!l 43 !tm6+ Beer,! di d!l!m li%&"%&!% er,! #!%& te!%!% "d!r!%#! le*ih *es!r d!ri te!%!% "d!r! %orm!l tel!h die%!l se,! !d!%#! $eer,!!% #!%& dil!"!% di li%&"%&!%
LABORATORI8M HIDROLIK 9 PNE8MATIK 2
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
#!%& ed!$ !ir 4(!isso% ;or6/ dim!%! or!%& mel!"!% $eer,!!% di *!;!h te!%!% "d!r! #!%& le*ih *es!r d!ri 3 !tm+ II.23 Head Losses
He!d Losses !d!l!h s"!t" %il!i "%t" me%&et!h"i se*er!$! *es!r%#! red"si te!%!% tot!l 4tot!l he!d6 #!%& di!i*!t!% oleh )l"id! s!!t mele;!ti sistem $e%&!lir!%+ Tot!l he!d/ se$erti it! et!h"i mer"$!!% om*i%!si d!ri ele!tio% he!d 4te!%!% !re%! eti%&&i!% s"!t" )l"id!6/ elo(it# he!d/ 4te!%!% !re%! Ke(e$!t!% !lir s"!t" )l"id!6 d!% $ress"re he!d 4te!%!% %orm!l d!ri )l"id! it" se%diri6 + He!dloss tid! d!$!t dihi%d!r!% $!d! $e%er!$!% sistem $e%&!lir!% )l"id! dil!$!%&!%+ He!d loss d!$!t ter,!di !re%! 3+ Gese!% !%t!r! )l"id! d!% di%di%& $i$! 2+ risi !%t!r! ses!m! $!rtiel $em*e%t" )l"id! terse*"t .+ d!% t"r*"le%si #!%& di!i*!t!% s!!t !lir!% di *elo!% !r!h%#! !t!" h!l l!i% se$erti mis!l%#! $er"*!h!% !i*!t om$o%e% $er$i$!!% 4!le/ )lo; red"(er/ !t!" r!%6+ Kehil!%&!% !re%! )risi:&ese!% !d!l!h *!&i!% d!ri tot!l he!dloss #!%& ter,!di s!!t !lir!% )l"id! mele;!ti s"!t" $i$! l"r"s+ He!dloss $!d! s"!t" )l"id! $!d! "m"m%#! *er*!%di%& l"r"s de%&!% $!%,!%& $i$! / %il!i "!dr!t d!ri e(e$!t!% )l"id! d!% %il!i )risi )l"id! #!%& dise*"t )!tor )risi+ d!% ,"&! %il!i he!dloss *er*!%d%& ter*!li de%&!% di!meter $i$!+ II.2 Fluida Fluida !d!l!h s"!t" '!t #!%& *is! me%&!l!mi $er"*!h!%-
$er"*!h!% *e%t"%#! se(!r! (o%ti%"e:ter"s-me%er"s *il! tere%! te!%!%:&!#! &eser ;!l!"$"% rel!ti) e(il !t!t" *is! ,"&! di!t!!% s"!t" '!t #!%& me%&!lir/ !t! )l"id! me%(!"$ '!t (!ir/ &!s/ !ir/ d!% "d!r! !re%! '!t-'!t i%i d!$!t me%&!lir+ Se*!li%#! *!t" d!% *e%d!2 er!s 4sel"r"h '!t-'!t $!d!t tid! d!$!t di!te&ori!% se*!&!i )l"id! !re%! '!t-'!t terse*"t tid! *is! me%&!lir LABORATORI8M HIDROLIK 9 PNE8MATIK 2=
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
se(!r! (o%ti%"e6+
Fluida !d!l!h &"&"s!% #!%& ters"s"% !t!s mole"l2 de%&!% ,!r! $is!h
#!%& (""$ *es!r untuk gasd!% ,!r! $is!h #!%& (""$ e(il "%t"
'!t terse*"t s!li%& *er&er! *e*!s terh!d!$ s!t" de%&!% #!%& l!i%%#!+
Fluida mer"$!!% s!l!h '!t-'!t #!%& *is! me%&!lir #!%& mem$"%#!i
$!rtiel e(il s!m$i !s!t m!t! d!% mere! de%&!% m"d!h "%t" *er&er! sert! *er"*!h-"*!h *e%t" t!%$! $emis!h!% m!ss!+ Ket!h!%!% )l"id! terh!d!$ $er"*!h!% *e%t" s!%&!t e(il sehi%&&! )l"id! d!$!t de%&!% m"d!h me%&i"ti *e%t" r"!%&+ Fluida !d!l!h *e%d! #!%& d!$!t me%&!l!mi $er"*!h!% *e%t" se(!r! ter"s
me%er"s !re%! &!#! &ese #!%& *eer,! terh!d!$%#!+ l"id! di *!&i me%,!di2 *!&i!% di !%t!r!%#! !d!l!h
3+
Fluidan ststis ,"luida *ang diam
2+
Fluida dinamis ,"luida *ang bergerak
II.2$ Fluida kompresible dan Inkompresible Aliran inkompresibel
Alir!% i%om$resi*el !d!l!h Alir!% )l"id! #!%& tid! *is! dim!m$!t!%+ l"id! #!%& tid! d!$!t dim!m$!t!% dise*"t )l"id! i %om$resi*le (o%toh%#! !ir+ P!d! !ir $er"*!h!% tot!l de%sit!s d!l!m &er!!% )l"id! e(il se!li sehi%&&! d!$!t di!*!i!%+
=
LABORATORI8M HIDROLIK PNE8MATIK 2> G!m*!r II+2 9 l"id! I%om$resi*le htt$s::;;;+&oo&le+(o+id:se!r(h *i;73.==9*ih7==>9t*m7is(h9s!7397!ir9o7!ir9&s
HPC-02 SISTEM HIDROLIK DENGAN KONTROL ELEKTROMEKANIK
Fluida kompresibel
Alir!% om$resi*el !d!l!h !lir!% )l"id! #!%& d!$!t dim!m$!t!%+
LABORATORI8M HIDROLIK 9 PNE8MATIK 2