ITP Crane - Pertamina EP

INSPECTION and TEST PLAN OVERHEAD CRANE Project User Location

: Inspeksi dan Resertifikasi 12 Unit Over Head Crane : PT Pertamina EP : Prabumulih

PJIT NDT Comp.

: PT. Sucofindo :

Project Duration

:

No. 1.

2.

Migas Letter Assignement No. : Date :

Activity / Description Document Review : - Owner QA/QC Procedure - Inspection Certificate & Operating Permit of Facility of Crane Base Support - Crane Manufacturer's Data Report & Crane Manual - Installation Document of Crane Support & - Crane Bearing - Previous Inspection Report & Migas Operating Permit Certificate - Crane Repair & History Report Physical Crane Inspection (PCI) : - Structural Component - Hydraulic & Electrical Component - Wire Rope Test - Hook Blocks & Sheaves - Welding & Bolting Connections - Non Destructive Testing (NDT) - Motor Listrik - Crane Cabin

AR A1, A2 W1, W2 S

Reference Document

: : : :

Approval Required Actual Inspection Witness Inspection Operation surveillance/provide Verifying Document

R1, R2 T/C H M

: : : :

Review of Document Test Certification Required Hold Point Monitoring

Acceptance Criteria

-

Inspection Procedure ANSI/ASME B30.2 ANSI/ASME B30.17 SK 84K / 38 / DJM / 1998

- Design, Fabrication, Installation - Inspection Procedure & Inspection Prosedure & - ANSI/ASME B30.2 Document - ANSI/ASME B30.17 - NDT Procedure - Crane Manufacturer Data Report & Crane Manual - Inspection, Maintanance, Repair & History Record

-

Inspection Procedure ANSI/ASME B30.2 ANSI/ASME B30.17 SK 84 K/38.DJM / 1998

- Inspection Procedure - Inspection Report

- Inspection Procedure - ANSI/ASME B30.2 - ANSI/ASME B30.17

No.

3.

4.

5.

6.

Activity / Description - Safety Devices - PCI Overall Comment Certification Action : - Repair Procedure - Repair Activity - Inspection - Non Destructive Test (NDT) - Resume of Recitification Action Functional Testing : - Functional Testing Procedure - Functional Testing Execution - Post Functional Testing Inspection - Functional Testing Release Note Load Testing (if Required) - Load Testing Procedure/Sequence - Load Testing Execution - Post Inspection of Load Testing - Load Testing Release Note Reporting : - Final Inspection Report - Report Handling to MIGAS - MIGAS Operating Permit

Prepare by, PT Pertamina

Reference Document

Verifying Document

Acceptance Criteria

-


- Inspection Procedure - Recitification Prosedure - Inspection Report


-


- Inspection Procedure - Recertification Procedure - Inspection Report


-


- Inspection Procedure - Load Testing Procedure - Inspection Report


-


-

- Inspection Report - ANSI/ASME B30.2 - ANSI/ASME B30.17

Inspection Report Inspection Certificate New Load Chart & Table Any Recommendations

Reviewed by, PT Sucofindo

Verified by, MIGAS

No.

Activity / Description

Reference Document

Verifying Document

Acceptance Criteria

tification Required

1 = 2 =

100% 10%

INSPECTION LEVEL TPI User / MIGAS Owner SCI S S

R1 R1

S

R1

S

R1

S

R1

S

R1

S S S S S S S S

V V V V V V V V

INSPECTION LEVEL TPI User / MIGAS Owner SCI S V S/AR V S/AR S S S S

R1 V V V V

S/AR S S S

R1 H V V

S S S S/AR

V H H AR

S S S -

S S S -

H

INSPECTION LEVEL TPI User / MIGAS Owner SCI

INSPECTION and TEST PLAN MOBILE CRANE Project User Location

: Inspeksi dan Resertifikasi 3 Unit Mobile Crane : PT Pertamina EP Region Sumatera :

PJIT NDT Comp.

: PT. Sucofindo :

Project Duration

:

No. 1.

2.


Activity / Description Review Document : - Owner QA/QC Procedure - Crane specification, load & diagram table - Manufacture Report - Construction Drawing & Calculation - Manual Operation & Owner Specification - Previous Inspection Report & Operating - Permit Certificate - Crane Repair & History Record

AR A1, A2 W1, W2 S

Reference Document

: : : :


R1, R2 T/C H M

: : : :


Acceptance Criteria

- Insp Procedure of Mobile Crane - Design, Fabrication, Installation - Insp Procedure of Mobile and Inspection Crane - NDT Procedure - Applicable code; std. - ASME/ANSI B30.5 - Crane Manufacture and specification - SK 84K / 38 / DJM / 1998 Data Report & Manual - SK 84K / 38 / DJM / 1998 (Govt. Regulation) - Inspection, Maintanance, (Govt. Regulation) Repair & History Record

Physical Crane Inspection (PCI) : - Steel contruction : boom, a frame column & girde- Crane base, Telescopic, Swing circle ass. - Joint : welding, nut , and bolt - Electrical system, Brake, Alarm system, Safety device - Cover moving parts - Hook & block & all suspected area - Wirerope : main, aux, pendant & boom line -

Insp Procedure of mobile crane - Manufacture record ASME / ANSI B30.5 - Historial data record ASME / ANSI B30.7 - Maint & Inspect record SK 84K / 38 / DJM / 1998

ASME / ANSI B30.10 API SPEC 9A

- Inspection requirements for lifting devices.

- Insp procedure of mobile crane - ASME / ANSI B30.5 - SK 84K / 38 / DJM / 1998

- API SPEC 9A



PJIT NDT Comp.

: PT. Sucofindo :

Project Duration

:

No.


Activity / Description - Driven power PCI overall comment

3.

4.

5.

AR A1, A2 W1, W2 S

: : : :

Reference Document

Approval Required Actual Inspection Witness Inspection Operation surveillance/provide

R1, R2 T/C H M

Verifying Document

: : : :


Acceptance Criteria

- Applicable code, standard & spec.

- API SPEC 9A

- Insp Procedure of Mobile Crane - Manufacture record - ASME/ANSI B30.5 - Historial data record - SK 84K / 38 / DJM / 1998 - Maint & Inspect record

-

Insp Procedure of Mobile Crane ASME / ANSI B30.10 AWS D1.1 part C SK 84K / 38 / DJM / 1998

Recommendation If Any Repair : - Repair procedure - Repair activity - Inspection - Non Destructive Test (NDT)

-

Insp Procedure of Mobile Crane - Manufacture record API spec 2D - Maintanance, handling & insp. ASME/ANSI B30.5 record SK 84K / 38 / DJM / 1998

-

Insp Procedure of Mobile Crane API spec 2D ASME/ANSI B30.5 SK 84K / 38 / DJM / 1998

Functional Test : - All brakes & clutch - Lift & go down boom mechanism - Lift & go down main hoist & auxilary hoist - Swing mechanism

-

Insp Procedure of Mobile Crane - Manufacture record ASME/ANSI B30.5 SK 84K / 38 / DJM / 1998 - Maint & Inspect record API spec 2D

- Insp Procedure of Mobile Crane - ASME/ANSI B30.5 - SK 84K / 38 / DJM / 1998

Non Destructive Test : - All suspected component include welding & structural attachments



PJIT NDT Comp.

: PT. Sucofindo :

Project Duration

:

No.

Activity / Description -

6.

7.


AR A1, A2 W1, W2 S

Reference Document

: : : :


R1, R2 T/C H M

: : : :


Acceptance Criteria

Winch, drum, pulley - Manufacture of crane data report - Inspection requirements for All safety devices : alarm, signal lamp etc. safety & lifting equipments All Wire ropes Control gauge : speedmeter, oil pressure stopper, boom hoist limit. Gauge, hydrolic pressure gauge, water engine temperature, oil levelling, engine water levelling.

Load Test : - Load Testing procedure - Load Testing execution - Post Inspection of Load Testing - Load Testing release note

Reporting ( Compleion Report ) : - Final Inspection report Inspection certification

- Insp Procedure of load testing - ASME/ANSI B30.5 - SK 84K / 38 / DJM / 1998

- Inspection procedure - Maint & Inspect record - Manufacture record

- Insp Procedure of Mobile Crane - Inspection procedure - ASME/ANSI B30.5 - Inspection certificate

- Insp Procedure of load testing - ASME/ANSI B30.5 - SK 84K / 38 / DJM / 1998

- Insp Procedure of Mobile Crane - Applicable code & std.



PJIT NDT Comp.

: PT. Sucofindo :

Project Duration

:

No.


Activity / Description New load chart & table - Report handling to Migas for operating permit

Prepared by, PT Pertamina

AR A1, A2 W1, W2 S

: : : :

Approval Required Actual Inspection Witness Inspection Operation surveillance/provide

Reference Document - SK 84K / 38 / DJM / 1998

Verifying Document - New load chart & table - Maint & Inspect record - Any recommendations

Reviewed by, PT Sucofindo

R1, R2 T/C H M

: : : :


Acceptance Criteria - ASME/ANSI B30.5 - SK 84K / 38 / DJM / 1998

Verified by, MIGAS

tification Required

1 = 2 =

100% 10%

INSPECTION LEVEL TPI User / MIGAS Owner SCI S S S S S S

R1 R1 R1 R1 R1 R1

S

R1

S S S S

A1 A1 A1 A1

S S S

A1 A1 A1

tification Required

1 = 2 =

100% 10%

INSPECTION LEVEL TPI User / MIGAS Owner SCI S A1

S

R1/W1

S S S -

R1 R1/W1 A1 R1/W1

S S S S

W1 W1 W1 W1

tification Required

1 = 2 =

100% 10%

INSPECTION LEVEL TPI User / MIGAS Owner SCI S W1 S W1 S W1 S W1

S S S S

R1 R1/W1 R1 R1/W1

S -

S S

H

tification Required

1 = 2 =

100% 10%

INSPECTION LEVEL TPI User / MIGAS Owner SCI S S S S/AR

ITP Crane - Pertamina EP

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