Manual Transmission (M3S5/M035S5HARBIN) General Troub roubles leshoot hoot ing ............................................ Adjustment Adjus tment .................................................... Comp onen ts ................................................. Speci fica fication tion ................................................. .................................................
MTC MTC MTC MTC -
2 3 7 8
Manual Transmission Component ................................................... MTC - 11 Adjustment Adjus tment .................................................... MTC - 12 Removal ....................................................... MTC - 12 Installation .................................................... MTC - 14 Disassembly ................................................. MTC - 15 Reas sem sembly bly .................................................. MTC - 23
General TROUBLESHOOTING Sy mp t o m
Caus es
Too much noise or abnormal Bearing damaged or have crack noise Tooth fac face is stri triped or damaged
Remed y Replace the bearing Check or rep replace the gear
The parts of the transmission has interfered wiCheck ,repair,adjustment th the housing There is a lack of gear oil
Lubricate enough gear oil
The oil is too bad to use or the oil spec is unsChange the gear oil uitable
Difficult to shift
The parts in the the clutch clutch housing housing are damaged damaged
Check Check ,repair,a ,repair,adjus djustmen tmentt
The bearing wear away or damaged
replace the bearing
The adjustment of the clutch is not appropriate, adjustment so the clutch clutch do not release enough enough Unsuitable adjustment in the shift control systCheck and adjustment em.
Jump shifting
The slipping block of SYN. take off
Repair
synchr synchroni onize zerr ring ring wear wear away away or damage damaged d
Replac Replace e the synch synchron ronize izerr ring ring
Degre egree e of the the oil visco iscos sity ity is too too big big
Use the the fit fit gra grade oil
The shift forks are damaged
Replace
Sleeve and clutch cone are damaged
Replace relative parts
Shift hift cont contro roll syste ystem m is not not cor correct rectly ly
adju adjust stm ment
Selfelf-lo lock ck stee steell ball ball is lost lost or dam damaged aged
Rest Restor ore e or repl replac ace e
Self- lock spring deforms severely severely or damaged. damaged. Replace Shift hift fork forks s are defo deform rmed ed or dama amaged. ed.
Repla eplac ce
Bearing is worn-out severely and moves on the Replace axial Locknut is loosed
Screw down according to the standard
Accident shifting
Interlocking ball or interlocking pin has not be- Dismantle and inspect, replace or reassen assembled or worn-out emble
Leaking oil
Gear oil is overfull
Bleeder some gear oil
Oil seal is worn out or damaged
Replace
Gasket is damaged, or seal gum is not Uniform.
Replace gasket or anew daub Seal gum
Air-breather is damaged
Replace
The linking bolt is loosed or don't use the seal Screw down the bolt or daub seal gum, gum.
Sy mp t o m
Caus es
Remed y
Bearing is damaged unusua- The oil is too bad to use or the oil spec is unsInspect and replace lly. uitable Housing and other parts are too dirty rty
clean
Gear oil is too dirty
replace
bearing is bad
Replace
ADJUSTME ADJ USTMENT NT 1. Cleani Cleaning ng The The parts parts may may be conta contami mina nate ted d with with dirty dirty oil oil or slud sludge ge.I .Itt is nece necess ssar ary y to clea clean n the the part parts. s. Usua Usuall methods methods include include steam steam cleaning, cleaning, gasoline gasoline cleaning, cleaning, acid acid or alkali alkaline ne soluti solution on cleani cleaning, ng, neutra neutrall solven solventt cleani cleaning, ng, trichlo trichloroe roethy thylen lene e cleani cleaning ng and magne magnetic tic force cleaning.Som cleaning.Some e parts may be damaged damaged during cleaning. Therefore, careful inspection must be done during cleaning. 1) Metal Metal parts parts a. Clean Clean with with gasoli gasoline ne Unlike any other method, gasoline is not able to pene penetra trate te or diss dissol olve ve with with slud sludge ge.. The The surfac surface e of cleani cleaning ng part part has been been precisel precisely y machined. Using a metal brush or other tool to remove sludge and brushing should be done twice. b. Clean Clean with alkaline alkaline treatm treatment ent Exce Excelle llent nt resu result lt can can be obta obtain ined ed by usin using g alkali alkaline ne treatm treatment ent to clean clean steel steel parts parts and castings. Alkaline treatment is not appropriate for alloy parts. 2) Rubber Rubber parts parts Mineral Mineral oil cannot cannot be used. Alcohol Alcohol can be used used after wipe wipe off the dirt with with a piece piece of clean clean cloth 3) Corrosion Corrosion prevention prevention After ridding up all waste oil and grease of the part part surf surfac ace e , a laye layerr of clea clean n oil oil shou should ld be applied on the surface to prevent from corroding
2. INSPEC INSPECTIO TION N 1) Befo Before re clea cleani ning ng,, the the part part shou should ld be insp inspec ecte ted d with with alread already y prepar prepared ed measu measurin ring g appara apparatus tus or tool. tool. Judgin Judging g whethe whetherr the parts parts can be reuse reused d acc accordi ordin ng to the the specif ecifie ied d stand tanda ard. rd. Any damaged part should be repaired or replaced as requ require ired. d. If one one of matc matche hed d parts parts is worn worn,, the the other other parts cooper cooperati ating ng with it in the assembly assembly shou should ld be repl replac aced ed.. (for (for exam exampl ple, e, hub hub and and sleeve, synchronizer ring (double cone))
SUDMT7004L
2) Some Some parts parts have have worn worn limit, limit, for the the view poin pointt of prev preven entiv tive e main mainte tena nanc nce, e, shou should ld be repl replac aced ed before they exceed the limit. a. The worn worn limit limit of shift fork pad pad is 1 mm. mm.
SUDMT7005L
b. synchr synchroni onizer zer ring worn limit limit not less less than than 0.5 mm. c. the the axia axiall clea cleara ranc nce e of bear bearin ing g on the the main main shaft limit of worn worn 0.5 mm mm d. The radial clearance clearance between between needle needle bearing and the inner hole of gear. standard standard limit limit 0.049 mm mm worn worn lim limit
0.20 0.20 mm
3) All All parts parts shou should ld,, as nece necess ssar ary, y, be care careful fully ly by visual visual inspectio inspection n or by means means of NDT NDT such such as infr infrar ared ed ray, ray, wave ave or X ray. ray. The The part part can can be repaired as necessary if any abnormality is found during during visual visual inspectio inspection, n, such as irregular irregular wear, wear, iron iron rust rust , bendin bending, g, deform deformati ation, on, crack, crack, partia partiall wear, discolora discoloration, tion, loose fitting,over fitting,over abrasion abrasion and etc. 4) Any rubber rubber part such as O-ring, O-ring, oil seal seal or gasket, gasket, after disassembled, should be replaced according to the situation.
5) Check Check the dismo dismoun unted ted bearing bearing,, gear,s gear,shaf haftt and and any other important parts.For any ablation, flaking off, pockmark or excessive wear or other defect. replacement is necessary. 3. Maintenance and Replacement Replacement CAUTION In orde orderr to achie chieve ve effecti ffective vely ly the the usin using g perf perfor orma manc nce e of the the tra transmi nsmiss ssio ion, n, advice dvice to replace any l ow-value ow-value wear-prone wear-prone part. For instance, instance, replacement replacement of any worn gasket,bush gasket,bush or oil seal can make damage of gear or bearing, etc. Replacement of such parts will not increase the cost for replacement of important parts. 1) Steel Steel parts parts For For match matched ed parts parts that can not been repaire repaired, d, such as gear 、 bearing, when any damaged part is reje reject cted ed,, repl replac acem emen entt the the suit suited ed part part is required as well. That to say, any matched parts should should be replace replaced d in pairs pairs manne mannerr but not in a single manner
2) Rubber Rubber parts parts For rubber parts such as oil seal, if it is damaged, must been replaced at once, in this case reuse may not be considered. 3) castin casting g case case Any cracked or bent on the case should been replaced at once. WARNING Never try to repair any housing by means of weld weldin ing g or stra straight ighte ening ning;; othe otherwise rwise,, the the housing may become become defective defective during use of vehicle, possibly causing serious result. 4. Notice Notice of using the the transmissio transmission n
Noti Notice ce:: The The shift shift from from high high gear gear to low low gear gear is more difficult than the shift from low gear to high gear under the natural instance. 7) Whil While e want wantin ing g to shift shift reve revers rse e gear gear,, you you must must stop the vehicle then shift gear. 8) While hile shif shifti ting ng gear gear,, the the clut clutch ch peda pedall shou should ld tramp trample le exactly exactly,, move move the gear gear contro controll lever lever to the requiring position. 5. Repair Repair procedure procedure - 2nd / 3rd synchroniz synchronizer er chamfer chamfer NOTICE The chamfer angle of 2nd/3rd synchronizer outer ring and sleeve was changed from 104 ° to 100 ° on 2008-01-18.
1) While While driving driving,, you should should check check the clutch clutch pedal pedal step step board board usuall usually, y, lookin looking g into wheth whether er clutch clutch separates separates thoroughly thoroughly and complete complete coalescen coalescence ce or not. Otherwise it will influence the function of gear shifting and SYN lift span 2) You should should use the high gear gear possibly, possibly, launching launching the engine to be plac laced in the economy speed-changed area, to enhance the motive and economy. 3) While While driving, you should should not suddenly suddenly accelerate accelerate and reverse rapidly. 4) When When the the vehi vehicl cle e star start, t, you you shou should ld make make the the gear gearbo box x is at neu neutra tral posit ositio ion, n, com comple plete coalescence of clutch. Driving slowly 3-5 minutes, making use of the wheel gear oil of splash, make each each whee wheell gear gear,, full full lubr lubric icat atio ion n of SY SYN N and and bearings, bearings, otherwise otherwise it will influence influence the function function and life span. 5) Gearbox Gearbox should should not run down at neutral position, position, change to high gear while going down the ramp. Now the rear wheel push the drive shaft running fast, which making the output shaft running fast, now if the gearbo gearbox x change changes s to neutra neutrall positio position, n, the counte countersh rshaft aft runnin running g slowly slowly,, thus thus it will will be burned SYN and bearing. 6) The The shif shiftt must ust be stab stable le and and not not hurr hurrie ied, d, the the correct shift as follow: The The clutch clutch should should be thorou thoroughl ghly y steppe stepped d (The (The seat of the driver must be correctly adjusted), and stab stable le push pushin ing g the the shift shift leve leverr to the the requ require ired d posi positi tion on.. The The sync synchr hron oniz izer er will will play play func functio tion, n, when when the the shif shiftt meet eet resi resist stan ance ce at the the som some posi positio tion. n. The The powe powerr acti acting ng on the the shif shiftt leve lever r should should be gradua graduall but but not sudden suddenly ly push, push, then then the the shift will be easily shiftin ting after part second.(synchronization second.(synchronization time).
SUDMT8001L
1) How How to replac replace e the the parts parts when when the the 2nd 2nd or 3rd double cone synchronizer is wear. a. The The tran transm smis issi sion on was prod produc uced ed prio priorr to 2008-01-18. Repl Replac ace e the the 2nd/ 2nd/3r 3rd d sync synchr hron oniz izer er assembly and sleeve at the same time. b. The tran trans smissi issio on 2008-01-18.
was
pro produc duced
cone cone sinc ince
Repl Replac ace e only only the the 2nd 2nd or 3rd 3rd sync synchr hron oniz izer er cone assembly. 2) How to replace replace the parts when Outer/Mid Outer/Middle/In dle/Inner ner ring ring of 2nd or 3rd double double cone cone synchr synchroni onizer zer is damaged each. Replac Replace e only only the 2nd or 3rd synchr synchron onize izerr cone cone assembly. Do not replace the parts each. 3) How to check check the the production production date. Check the production date that is located in the side of transmission.
Components (Main Shaft Assembly)
SUDMT8002L
1. Snap ring - 4th/5th speed hub 2. Synchronizer ring - 4th/5th speed 3. Sleeve - 4th and 5th speed 4. Syn. Slide block spring 5. Syn. Slide block spring seat 6. Short cylindrical roller - Syn. 7. Hub-4th and 5th speed Syn. 8. Syn. Cone -5th speed 9. 5th speed gear 10. Washer-3rd speed gear 11. 3rd speed gear & cone assembly 12. Needle bearing 13. Cone assembly-2nd/3rd Syn. 13-1. 2/3 outer - Syn. Ring 13-2. 2/3 middle cone - Syn. Ring 13-3. 2/3 inner-Syn. Ring
14. Sleeve-2nd/3rd speed syn. 15. Hub-clutch 2/3 16. Snap ring-2nd/3rd Syn.hub 17. 2nd speed gear & cone assembly 18. Needle bearing 19. Maninshaft 20. 1st speed gear 21. Clutch gear-reverse gear 22. Sleeve - 2nd/3rd speed Syn. 23. Hub -clutch 1/R 24. Bushing - reverse gear 25. Needle bearing 26. Reverse gear 27. Washer-reverse gear
SPECIFICATION Transmission model Engine model Oil type
M3S5(HARBIN)
M035S5(HARBIN)
D4AL, D4DC, D4DBD
D4DA, D4DB, D4DC, D4DD
Temperate & frigid zone
SAE 80W/90(GL-4)
Tropical zone
SAE 90(GL-4)
Oil cubage(Liter)
4.2
4, 4.8(with PTO)
SERVICE STANDARDS Des c r i p t i o n Gear ratio
Gear backlash (mm)
No m i nal v al u e 1st
5.591
2nd
2.87
3rd
1.607
4th
1
5th
0.742
REV.
5.045
1st
0.152~0.416
2nd
0.12~0.336
3rd
0.112~0.316
4th
0.12~0.336
5th
0.25~0.57
REV(C/S~Rev.Idler)
0.134~0.398
REV(Rev.Idler ~M/S)
0.126~0.378
LUBRICATION
4. Specific Specific operating operating instruction instruction for changing changing gear oil
1. Recomm Recommende ended d gear oil oil The transmission gear must SAE80W-90(GL-4) or SAE90(GL-4) oil.
The filler plug is on the side of housing. be
used
-
Quan Quantit tity y : 4.2 4.2 Lite Liter r
-
In trop tropica icall zone zone : SA SAE E 90 90 (GL(GL-4) 4) for for 4.2 4.2 L
-
In tem tempera perate te or col cold d zone zone : SA SAE E 80W80W-90 90 (GL(GL-4) 4) for 4.2 L
2. Period Period of changing changing Gear Gear Oil : For every 8000 Km travel, inspect the gear oil level and fill as specified. 3. Period Period of changi changing ng oil for transmis transmission sion:: 1) Replac Replacing ing the oil after after having having finish finished ed runnin running g about 5000 Km of travel or 125 hours for the first time. 2) The oil must must be changed changed after every every 20000 Km of travel or 2000 2000 hours, and the period period of changing changing oil is less than one year.
The oil should should be filled filled until the oil level level is flush with the access hole. NOTICE Chan Change ge of gear gear oil should should be carrie carried d out out in warm warm condition. Be careful not to be hurt with hot oil. Clean the impurity from the oil drain plug.
Tightening torque(Main bolt 1)
SUDMT7001L
Tightening torque(Main bolt 2)
SUDMT7002L
Tightening torque (drum side)
SUDMT7003L
Manual Transmission COMPONENT
SUDMT7006L
ADJUSTME ADJ USTMENT NT No t ic ic e of d i sm sman t lili ng ng transmission
KMTTM5513A
an d
d ec om om p o s e
2. Disconnec Disconnectt battery (-) cable(A) cable(A) from the battery. battery.
1. Before Before dismantling dismantling the transmissio transmission n from the vehicle, vehicle, must ust park park the the vehi vehicl cle e at a flat flat safe safety ty plac place e ,and ,and transmission should be at neutral. the power should turn turn off to insure insure the the safety safety.. 2. Befor Before e decom decompos posing ing the transm transmiss ission ion assem assembly bly , should clean transmission thoroughly. 3. Decom Decompos posing ing of the transm transmiss ission ion must must be carrie carried d throug through h at a clean clean place, place, avoid the dust dust going into into the transmissio transmission. n. Otherw Otherwise, ise, it will turn worse worse wear wear away to the parts. 4. When When dismantling dismantling bearings bearings , should should use the special special tool , thus it is easy to dismantle , and won’t damage the bearings. Bearing should be cleaned carefully. 5. when when disman dismantlin tling g and decom decompos posing ing , must must notice notice the sequence sequence and methods.Dis methods.Disman mantling tling some parts should use special tool .
KMTTM5514A
3. Lift Lift up the axle using using a garage garage jack jack (A) and and suppor supportt the frame with a safety stand (B).
6. When When decomposin decomposing g each branch branch assemb assembly, ly, must must put all the parts at a clean place .thus can avoid the parts losing , and will make it is very easy to assembly. 7. To notic tice assembling ing and dismantli tling the synchr synchroni onizer zer cone cone and synch synchron ronize izerr ring ring in pairs pairs manner to avoid mix. 8. When When usin using g the the tool tool to dism disman antl tle e the the parts parts,, must must notice notice the power power on the parts ,can’t ,can’t dama damage ge them, them, must use copper hammer or copper stick. 9. Hous Housin ing g ,the ,the bear bearin ings gs cove cover,t r,the he posi positio tion n of seal seal,, need to remove seal gum and the gasket broken after dismantling.
Removal 1. Place Place the wooden block(A block(A)) to the front and rear sides of the both(LH/RH) sides rear wheels.
SUDMTA7001L
4. Remove Remove the propeller propeller shaft(A) shaft(A) from the transmission. transmission.
SUDMTA7002L
8. Remove Remove the release release cylinder assembly assembly(A). (A).
5. Remove Remove the parking brake drum cover. cover. Remove Remove the parking brake assembly(A).
SUDMTA7006L
SUDMTA7003L
6. Remove the exhaust brake assembly(A), assembly(A), if equipped.
9. Disco Disconn nnec ectt the the spee speed d sens sensor or conn connec ecto tor, r, cran crank k posi positio tion n sens sensor or,, back back-u -up p swit switch ch conn connec ector tor and and neutral switch connector from the transmission. 10.Remove the shift cable and selector cable from the transmission. NOTICE Put Put the transm transmissi ission on to the neutr neutral al positi position on befor before e removing the shift cable and the select rod from the transmission. 11.Sup 11.Suppo port rt the the trans transmi miss ssio ion( n(A) A) with with a jack jack(B (B)) and and rem remove ove the the body ody mount ountin ing g bolts olts and engin ngine e mounting bolts. Then remove the transmission from the engine. CAUTION Be careful careful not to fall down the transmission.
SUDMTA7004L
7. Remove the exhaust pipe mounting mounting bracket(A). bracket(A).
KMTTM5519A
SUDMTA7005L
NOTICE If the transmission is not separated from the engine, detach the transmission by inserting a flat drive into grooves on the clutch housing.
INSTALLATION NOTICE Befor Before e assem assemblin bling g the transm transmissi ission, on, it is impor importan tantt to check the transmission. 1. It must be free free to shift any any gear. gear. 2. Ther There e shou should ld be no too too much much noise noise or abno abnorm rmal al noise in transmission. CAUTION Pay attentio ttention n to the safe safety ty of huma human n body body and properties of other people and your own. The The T/M ASSY ASSY assemb assembled led steps:
accord according ing to the followin following g
1. Use the steel steel cable rope rope hang the transmiss transmission ion or put a jack jack unde underr the the trans transmi miss ssio ion, n, asse assemb mbli ling ng the the transmission 2. Assemb Assembling ling the T/M assembly assembly with fly wheel housing. housing. SUDMTA7007L
12.Remove the mounting bolt connected with a vehicle in the rear side of transmission.
3. Assembli Assembling ng the clutch cylinder cylinder assembly assembly 4. Asse Assemb mbli ling ng driv drive e shaf shaftt asse assemb mbly ly at the the back back of transmission. 5. Assemb Assembling ling the wiring wiring harness harness which which connected connected with with transmission. 6. Assembling the sensor of connected with transmission.
the
speedometer
7. Assemb Assembling ling the bracket bracket linking exhaust exhaust pipe. pipe.
SUDMTA7008L
DISASSEMBLY
SUDMT7007L
1. Screw Screw off the drain drain plug, drain drain the gear gear oil off.
3. Dismounti Dismounting ng of first bearing cover cover and gasket
CAUTION Clean the impurity from the oil drain plug.
SUDMT7010L
4. Take Take down the clutch clutch housing housing.. SUDMT7008L
2. Dismounti Dismounting ng of release fork and release release bearing. bearing. Important prompt: the parts shall be lay on the soft surface, so to prevent parts from damaging.
SUDMT7011L
5. Screw Screw off two bolts bolts on the brake brake drum. drum.
SUDMT7009L
SUDMT7012L
6. Take Take down the brake brake drum. drum.
9. Dismantle Dismantle the upper upper cover cover assembly assembly
SUDMT7013L
7. Screw Screw off lockin locking g nut.
SUDMT7016L
10.Take 10.Take down down the rear rear bearin bearing g cap assembly assembly and the gasket
Take down the O-ring and flange.
SUDMT7017L
SUDMT7014L
8. Screw Screw off the nut and four bolts bolts linking parking parking brake. brake.
11.Screw off the support bolt - shift fork. Take down the shift fork-4/5th.
Then take down the parking brake.
SUDMT7015L
SUDMT7018L
12.Take down the input shaft assembly.
SUDMT7022L SUDMT7019L
13.Take down the snap ring with pliers.
Prompt:dismantling tools indicated in figure is only as schematic in use. Under the premise of not damaging com compone ponent nt,, a user user can can sele select ct tool tools s with with simi simila lar r functions for dismantling by himself. 15.Take out the main shaft assembly from T/M housing. Pay Pay attent attention ion to don't don't let the parts parts in synchr synchron onize izer r assembly jump out.
SUDMT7020L
14.Pull out the bearing by special special tool(see fig.A)
SUDMT7023L
SUDMT7021L
16.Take down the snap ring with pliers.
19.Take down the idler gear and idler shaft. If the cover is not be damaged, it is not necessary to dismantle.
SUDMT7024L
17.Pull out the bearing with special tool. SUDMT7027L
20.Take 20.Take down down the front front beari bearingng-cou counte ntersh rshaft aft and the cover
SUDMT7025L
18.Ta 18.Take ke out out the the coun counte ters rsha haft ft asse assem mbly bly from from T/M housing. The countershaft assembly can't be disassembled.
SUDMT7026L
SUDMT7028L
DISASSEMBLY( DISASSEMBLY( MAIN SHAFT) 1. Take Take down the snap snap ring with with pliers. pliers.
SUDMT7031L
4. Take Take down the the snap ring with with pliers. pliers. SUDMT7029L
Then take down the washer.
2. Take Take down the 4th/5th synchron synchronizer izer ASSY. ASSY. Pay Pay attenti attention on to don't don't let the parts parts in synchr synchroni onizer zer ASSY jump out.
SUDMT7032L
5. Dismantle Dismantle the 3rd gear and clutch clutch gear assembly assembly.. Then take down the needle bearing. SUDMT7030L
3. Dism Dismantl antle e the the 5th 5th gear gear and and sync synchr hron oniz izer er cone cone assembly. CAUTION Don't lay any gear on hard surface.
SUDMT7033L
6. Take Take down the snap snap ring with with pliers. pliers. Take down the 2nd/3rd synchronizer ASSY.
8. Turn over the shaft and take down gear,washer,bearing,sleeve, and hub sec.
the
Please don't let the parts in synchronizer ASSY jump out.
SUDMT7036L
DISASSEMBLY(GEAR SHIFT UPPER) SUDMT7034L
7. Dismantle Dismantle the 2nd gear and clutch clutch gear assembl assembly. y. Then take down the needle bearing.
SUDMT7037L
1. Turn Turn down down neut neutra rall switc switch, h,re reve vers rse e swit switch ch and and air air breather. SUDMT7035L
SUDMT7038L
2. Tu Turn down the shaft-1st/REV.
shift
fork-1st/RE /REV
and
shift
5. Turn down down the select select lever lever ASSY ASSY
SUDMT7042L SUDMT7039L
6. Dismantle Dismantle the the shift lever lever ASSY. ASSY.
3. Turn down down the shift shift fork-1 and and shift shaft. shaft.
SUDMT7043L SUDMT7040L
4. Turn down down the shift shift fork and shift shift shaft.
SUDMT7041L
REASSEMBLY
SUDMT7045L
CAUTION Befor Before e assemb ssembling ling the transm transmiss ission ion,, one one shall shall assure the interior of T/M housing and other parts have been checked and cleaned completely!
3. Apply Apply lubricating lubricating grease grease onto the lip of oil seal when assembling the T/M.
1. apply apply the sealed pastern pastern (LOCTITE (LOCTITE598/5 598/587) 87) on the surface of housing.(see fig. A and fig. B)
SUDMT7046L
4. Befor Before e assem assembli bling, ng, gear oil shall shall be applied applied on the side face of the gear, the interface of the gasket and the rotation engagement surface of the bearing and other parts.(in tropical zone, applying SAE 90 (GL-4) ; in tem tempera perate te zone zone or Frig Frigid id zone zone,, appl applyi ying ng SA SAE E 80W-90 (GL-4)) SUDMT7044L
2. When When inst instal alll oil oil seal seal,, shou should ld pres press s it into into the the case case perpendicularity. NOTICE 1. A prope oper press ressin ing g too tool sho should be used sed for for moun mounting ting of the oil seal. seal. An inapp inappro ropri priate ate tool tool may cause damaged oil seal.(See Fig. C ) 2. The The oil oil seal seal may be prone rone to dama damage ged d and and should be plac laced in the the package befor fore assembling. 3. When When the the parts parts whic which h with with splin spline e shaft shaft pass pass thro throug ugh h the the oil oil seal seal,, the the burr burrin ing g on the the parts parts should be get rid of. The shafts should be rotated slowly so that they pass pass through through in parallel parallel and the shaft oil seal will not be damaged.
SUDMT7047L
5. The method method to adjust adjust parking parking brake: brake: 1) Take down the baffle baffle..
SUDMT7048L
2) Put the the tool tool into the hole. hole. 3) Dial Dial the adjustin adjusting g wheel wheel to adjust adjust the cleara clearance nce between parking drum and shoe plate. 6. The The lock nut shall be knocked knocked with with the head of shaft shaft after being screwed, prevent from loosing.
SUDMT7049L
7. Lubricatin Lubricating g enough gear gear oil into transmission. transmission.
SUDMT7050L
