HPU Standard Manual PEBCO Scott Industrial 2014 10

HYDRAULIC POWER UNIT MANUAL

225 North 4th Street * Paducah, KY 42001 Post Office Box 7506 * Paducah, KY 42002 (800) 707-3226 * (270) 442-1996 F: (270) 442-5214

Scott Industrial Systems 4433 Interpoint Boulevard * Dayton, OH 45424 Post Office Box 1387 * Dayton, OH 45401 (800) 477-8141 * (937) 233-8146 F: (800) 416-6023 **

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225 North 4th Street * Paducah, KY 42001 Post Office Box 7506 * Paducah, KY 42002 (800) 707-3226 * (270) 442-1996 F: (270) 442-5214

Scott Industrial Systems 4433 Interpoint Boulevard * Dayton, OH 45424 Post Office Box 1387 * Dayton, OH 45401 (800) 477-8141 * (937) 233-8146 F: (800) 416-6023 **

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Hydraulic Power Unit Installation, Start-up and Maintenance I. Introduction This manual provides descriptive operation and maintenance instructions for custom hydraulic power units manufactured by Scott Industrial Systems. Information regarding individual components of the system may be found in the Scott Technical Manual for your unit. Further information may be obtained from Scott by referencing the unit’s model number and serial number stamped on the reservoir nameplate and contacting the Scott Engineering Department. Some of the information in this manual may not apply to your power unit. Information on custom units may require service and application information from other sources.

III. Installation Locating Power Unit

The unit should be installed indoors and preferably in a clean, dry environment with an ambient temperature of 60 to 100 F. The unit can be installed outdoors if the reservoir was provided with optional weatherproof construction, and provisions were made for extreme temperature conditions. The power unit can be secured to the floor using the mounting holes provided. ◦

Service Connections Water If a water cooled heat exchanger has

WARNING

It is imperative that personnel involved in the installation, service, and operation of the power unit be familiar with how the equipment is to be used. They should be aware of the limitations of the system and its component parts, and have knowledge of good hydraulic practices in terms of safety, installation, and maintenance.

II. Description The standard Hydraulic Power Unit usually consists of a JIC, “L” shaped, or vertical reservoir, all of which incorporate a sump drain, an oil level gage, a filler/breather assembly and spare return connections. The pump is coupled to the motor using either an integral close coupled configuration or flexible shaft coupling. Custom power units may have heat exchangers for oil cooling, pressure or return filters, oil immersion heaters, directional valves, and other pressure and flow control valves, or monitoring instrumentation.

been provided, connect the water supply to the inlet of the heat exchanger with a shut-off valve and strainer (if not supplied by Scott). If a thermostatic water temperature control valve has been provided, it also should be installed on the inlet side. The outlet of the heat exchanger should be connected directly to the facility drain system. Electrical Connect the drive motor to the

power source following good practices as outlined in the National Electric Code and any local codes which may apply. Verify that the available voltage is the same as the voltage specified on the motor nameplate. Most motors have dual voltage ratings, so verify that the leads in the conduit box have been connected together as defined on the motor nameplate to match the facility power service available. If solenoid valves, pressure/temperature switches, or oil immersion heaters have been provided on the power unit, refer to the component name tag or other service information in this manual for operating voltage and ratings.

Page 4 of 123

Complete all necessary interconnecting piping between the power unit and hydraulic actuators. The line sizes should be determined based on oil flow, operating pressure and allowable pressure drop between the power unit and the actuator.

Refer to the component manufacturer’s catalog for fluid requirements. The cleanliness of the fluid going into the reservoir is very important, and in some cases, even new oil out of the drum is not adequate. We recommend that any fluid being transferred into the reservoir be done with a transfer pump with a 10 micron filter installed.

WARNING

IV. Start-Up Procedure

Check to insure that the hose or pipe used on pressure lines is properly rated for the application.

1) Open any ball or gate valve (if applicable) located in the pump suction line.

Supply and Return Connections

One of the key ingredients for good service and long life from a hydraulic system is cleanliness, and since most dirt infiltrates a hydraulic system during installation, we recommend the following: a) All open ports on the power unit, cylinders, etc. must remain plugged with tape or plastic plugs until just before the hydraulic connections are made. b) All interconnecting tubing, pipe or hose should be clean, and free of rust, scale and dirt. The ends of all connectors should be capped or plugged until just before they are to be installed in the system. c) All openings in the reservoir such as the filler breather or access end cover holes must remain closed during installation. d) If Teflon tape or pipe dope is used, be sure it doesn’t extend beyond the first thread of the pipe fitting.

Reservoir Filling The reservoir must be filled with clean fluid thru the filler cap on the reservoir. The type of fluid must be compatible with the seals used on the power unit, and must comply with the recommendations of the manufacturers of the component parts.

2) Back the system relief valve and/or pump pressure compensator adjustment knob out, so that the pressure will be near zero during the initial start. Note:

If the power unit has been provided with a variable displacement pump or any piston pump, the pump case should be filled with clean oil prior to priming. In most cases this can be accomplished by disconnecting the pump case drain line and pouring the oil into the pump case drain port. 3) If the system has been provided with an open center directional valve, the oil during start-up will flow directly bank to tank. If the system has a closed center valve, it may be necessary to loosen a fitting momentarily at the pump discharge, to bleed off any air in the pump during the priming operation. 4) Jog the pump motor once, and verify that the pump is rotating in the same direction as the arrow tag on the pump case. For 3-phase electric motors, the direction of rotation can be reversed by switching two (2) of the three (3) motor service leads. 5) Jog the pump/motor (3) to (6) times to prime the pump and then allow the pump to run for several minutes at low pressure. Check the piping for any leaks and correct immediately. (Leaks in fittings and tubing can be the result of vibration during shipping.)

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6) Begin adjusting the relief valve and/or pump compensator to increase the pressure gradually. Note: on systems with open center directional valves, it will be necessary to actuate the valve to build pressure. 7) Continue increasing pressure until normal operating pressure is obtained, and recheck system for leaks. Lock adjustment screws in place. Note:

Reservoirs – Maintain oil level at all times.

The oil should be sampled and tested after the first 100 hours to verify that the class of oil meets the requirements of the pump being used. Change the oil every 1000 to 2000 hours depending on the application and the operating environment. Other

Components –

See

component

literature for more detail.

VI. Recommended Spare Parts

If the system has been provided with a pressure compensated pump, set the relief valve approximately 200 PSI higher than the compensator so that excessive heat is not generated by the relief valve. 8) During the start-up sequence, all filters should be monitored closely. Replace any filter element immediately if it goes into bypass, as indicated by the visual indicator. 9) After the entire system has been wetted with fluid, refill the reservoir to the normal operating level. 10) Verify that the cooling water to the heat exchanger (if applicable) is flowing. If the power unit has been provided with a water control valve, and the oil temperature is exceeding the maximum desired temperature, adjust the valve to increase the water flow.

V. General Maintenance Electric Motors – Lubricate as recommended

Spare filter elements should be purchased with the power unit and be available during the start-up operation. Other spare parts may be required, and are a function of the duty cycle of the hydraulic system, the operating environment, and the acceptable down time of the equipment.

VII. Preventative Maintenance Filter Service

The key to good filtration is filter maintenance. A machine may be equipped with the best filters available and they may be positioned in the system where they do the most good, but if the filters are not serviced and cleaned when dirty, the money spent for the filters and their installation has been wasted. A filter which gets dirty after one day of service and is cleaned 29 days later gives 29 days of nonfiltered fluid. A filter can be no better than the maintenance provided. Filters must be maintained.

by the motor manufacturer.

Maintenance Suggestions

Filters – Change or clean as required, or as

1) Set up a filter maintenance schedule and follow it diligently. 2) Inspect filter elements that have been removed from the system for signs of excessive contamination which may indicate that the service interval should be shortened or that there are impending system problems. 3) Never return any fluid which has leaked out to the system.

indicated on filters supplied with visual indicators. Make sure to check indicators shortly after start-up. Suction Strainers – Should be cleaned after

the first 10 hours of operation and cleaned or replaced every 1000 hours thereafter.

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4) Always keep the supply of fresh fluid covered tightly. 5) Use clean containers, hoses, and funnels when filling the reservoir. Use of a filter cart when adding oil is highly recommended. 6) Use common sense precautions to prevent entry of dirt into components that have been temporarily removed from the circuit. 7) Make sure that all clean-out holes, filter caps, and breather cap filters on the reservoir are properly fastened. 8) Do not run the system unless all normally provided filtration devices are in place. 9) Make certain that the fluid used in the system is of a type recommended by the manufacturers of the system or components. 10) Before changing from one type of fluid to another (e.g., from petroleum base oil to a fire resistant fluid), consult component and filter manufacturers regarding selection of the fluid and the filters that should be used. Also consult the publication “Recommended Practice for the use of Fire Resistant Fluids for Fluid Power Systems” published by the National Fluid Power Association. Maintaining Proper Oil Temperature

Hot oil in your equipment’s hydraulic system is one of the primary causes of poor operation, component failure and downtime. Her are some pointers on maintaining proper oil temperature. The oil in your hydraulic system was designed for operation within a specified temperature range. You may be able to run it at hotter temperatures for short periods of time without adverse effects. If you run continuously with oil that’s too hot, your equipment will operate poorly and will experience premature component failure and increased machine downtime. “Hot oil” is a relative term. In most cases, 120 F at the reservoir is considered an ideal operating temperature. Always take an oil temperature reading at the reservoir, not at a component or any of the piping. ◦

Some hydraulic systems are designed to operate at 130 F or higher. If you don’t know the maximum operating temperature for your equipment, check your component manual for temperature and viscosity limitations. ◦

How can you keep your equipment’s hydraulic system from running too hot? 1) Set up a regular schedule for checking the oil temperature, appearance, smell and feel. Change oil as recommended by the equipment manufacturer. 2) Be prompt about removing and repairing or replacing valves, pumps or other components that are running hot. 3) If relief or flow-control valves are running hot, check and adjust their settings. Follow our equipment owner’s manual. 4) Break in new components gradually. New, close fitting parts expand at different rates, and are especially prone to seize when they get too hot. 5) Start a cold pump on hot oil by jogging just enough to draw the hot oil into the component. Then wait a few minutes to allow the temperature to equalize in all the pump’s parts. Repeat until the temperature on the outside of the pump is the same as that on the piping. 6) Keep your equipment clean. A thick layer of dirt acts as insulation. It will prevent the hydraulic system from getting rid of heat. 7) On hot days, and in hot climates, check and change the oil more frequently. Be sure to use an oil recommended for hot weather operation by the equipment manufacturer or oil supplier. Measuring Oil Temperature

There are several ways to check the temperature of the oil. The best, most accurate method is by means of a thermometer. On some machines, this is mounted on the reservoir. Make it a habit to check the thermometer periodically, after the equipment has been running for more than an hour.

Page 7 of 123

If your machine doesn’t have a reservoir thermometer, use the “palm test”. First check the tank with your fingertip; if it’s not too hot to touch, place your palm on the tank. You’ll be able to hold it there without discomfort if the oil temperature is about 130 F or below. ◦

Isolating Trouble-Spots

To determine which components are “running hot” and overheating the oil, feel the outlet fittings and lines at the valves, pumps and motors. If the oil temperature is normal going into a component but hot coming out, that could be one of the potential problem areas. A sticking valve can cause excessive heat. If a spool does not return promptly to the neutral position, the pump flow will be dumping continuously. This builds up heat rapidly. If a relief valve is set too low, part of the oil will be dumped across the valve with every cycle. This too, generates excessive heat. Even when all valves are set properly, they may not be operating well because of worn orifices or seals. Always remove and check the hot components first. Check Oil Samples Periodically

Checking oil temperature periodically is good preventive maintenance. So too is the practice of periodically siphoning an oil sample from reservoir, and comparing it with a sample of clean, new oil. Oil that has been running too hot will look darker and feel thinner than new oil. It will also smell burned. Normally it will contain more contaminants, because hot oil leads to accelerate wear of component parts.

*Some information provided by Parker document number 2600-550-001-M1/USA

Page 8 of 123

April 29, 2009

Troubleshooting Guide

Excessive Noise PROBLEM

CAUSE

REMEDY

Noisy Pump

Cavitation

Replace dirty filters. Wash strainers in solvent compatible with system fluid. Clean clogged inlet line. Clean reservoir breather vent. Change system fluid. Change to proper pump-drive motor speed. Overhaul or replace supercharge pump. Fluid may be too cold. Eliminate air in the fluid by any or all of the following: - Tighten leaky inlet connection. - Fill reservoir to proper level (with rare exception all return lines should be below fluid level in reservoir) . - Bleed air from system. - Replace pump shaft seal (and shaft if worn at seal journal).

Pump worn or damaged

Overhaul or replace.

Noisy Motor

Coupling misaligned

Align unit, if assembled with pump/motor adapter and couplings, and check condition of seals, bearings, and couplings.

Noisy Relief Valve

Setting too low or too close to another valve

Install pressure gage and adjust to correct pressure.

Worn poppet and seat

Overhaul or replace.

EATON Vickers

Standard Power Units Start-Up and Maintenance Manual V-POPO-TS001-E1 June 2006

Page 9 of 123

11


Excessive Heat PROBLEM

CAUSE

REMEDY

Pump Heated

Fluid heated

Install pressure gage and adjust to correct pressure (keep at least 9 bar (130 psi) difference between valve settings). Also, refer to Fluid Heated below. Replace dirty filter. Clean clogged inlet line. Clean reservoir breather vent. Change system fluid. Change to proper pump drive motor speed. Air in fluid Any or all of the following: - Tighten leaky connections. - Fill reservoir to proper level (with rare exception all return lines should be below fluid level in reservoir). - Bleed air from system. - Replace pump shaft seal (and shaft, if worn at seal journal). Install pressure gage and adjust to correct pressure. (Keep at least 9 bar (130 psi) difference between valve setting). Align unit, if assembled with pump/motor adapter and couplings and check condition of seals and bearings. Locate and correct mechanical binding. Check for workload in excess of circuit design. Overhaul or replace. Install pressure gage and adjust to correct pressure. (Keep at least 9 bar (130 psi) difference between valve setting). Install pressure gage and adjust to correct pressure. (Keep at least 9 bar (130-psi) difference between valve setting). Align unit, if assembled with pump/motor adapter and couplings, and check condition of seals and bearings. Locate and correct mechanical binding. Check for workload in excess of circuit design. Overhaul or replace Install pressure gage and adjust to correct pressure (keep at least 9 bar (130 psi) difference between valve settings). Overhaul or replace. Install pressure gage and adjust to correct pressure (keep at least 9 bar (130-psi) difference between valve settings). Also refer to Fluid Heated below Change filters and system fluid if incorrect viscosity. Fill reservoir to proper level. Change filters and system fluid if incorrect viscosity. Fill reservoir to proper level. Clean cooler. Repair or replace cooler. Overhaul or replace.

Cavitation

Relief or unloading valve set too high Excessive load

Motor Heated

Pump worn or damaged Fluid heated Relief valve or unloading valve set too high Excessive load

Motor worn or damaged Relief Valve setting incorrect

Excessive Heat

Worn or damaged relief valve Unloading valve set too high

Fluid dirty or low supply Incorrect fluid viscosity

Fluid Heated

12

EATON Vickers

Faulty fluid cooling system Worn pump, valve, motor, cylinder, or other component System pressure too high

Install pressure gage and adjust to correct pressure (keep at least 9 bar (130-psi) difference between valve settings).

Standard Power Units Start-Up and Maintenance Manual V-POPO-TS0 01-E1 June 2006

Page 10 of 123


Incorrect Flow PROBLEM

CAUSE

No Flow

Pump not receiving fluid

Low Flow

Excessive Flow

REMEDY

Replace dirty filters. Clean clogged inlet line. Clean reservoir breather vent. Fill reservoir to proper level. Overhaul or replace supercharge pump. Pump drive motor not operating Overhaul or replace. Pump to drive coupling sheared Check for damaged pump or pump drive. Replace and align coupling. Pump drive motor turning in wrong direction Reverse rotation. Directional control set in wrong position Check position of manually operated controls. Check electrical circuit on solenoid operated controls. Repair or replace pilot pressure pump. Entire flow passing over relief valve Adjust. Damaged pump Check for damaged pump or pump drive. Replace and align coupling Improperly assembled pump Overhaul or replace. Flow-control set too low Adjust. Relief or unloading valve set too low Adjust. Flow bypassing thru partially open valve Overhaul or replace--or check position of manually operated controls. Check electrical circuit on solenoid operated controls. Repair or replace pilot pressure pump. External leak in system Tighten leaky connections. Bleed air from system. Yoke actuating device inoperative Overhaul or replace. (variable displacement pumps) RPM of pump drive motor incorrect Replace with correct unit. Worn pump, valve, motor, cylinder, Overhaul or replace. or other components. Flow-control set too high Adjust. Yoke actuating device inoperative Overhaul or replace. (variable displacement pumps) RPM of pump drive motor incorrect Replace with correct unit. Improper sized pumps for replacement Replace with correct unit.

EATON Vickers


Page 11 of 123

13


Incorrect Pressure PROBLEM

CAUSE

No Pressure (No Flow)

Pump not receiving fluid

Low Pressure

Erratic Pressure

Excessive Pressure

14

EATON Vickers

REMEDY

Replace dirty filters. Clean clogged inlet line. Clean reservoir breather vent. Fill reservoir to proper level. Overhaul or replace super-charge pump. Pump drive motor not operating Overhaul or replace. Pump-to-drive coupling sheared Check for damaged pump or pump drive. Replace and align coupling. Pump drive motor turning in wrong direction. Reverse rotation. Directional control set in wrong position Check position of manually operated controls. Check electrical circuit on solenoid operated controls. Repair or replace pilot-pressure pump. Entire flow passing over relief valve Adjust Damaged pump Check for damaged pump or pump drive. Replace and align coupling. Improperly assembled pump Overhaul or replace. Pressure relief path exists Refer to remedies above for No Pressure and the following remedies. Flow-control set too low Adjust. Relief/unloading valve set too low Adjust. Flow bypass thru partially open valve Overhaul or replace--or check position of manually operated control. Check electrical circuit on solenoid operated controls. Repair or replace pilot-pressure pump. External leak in system Tighten leaky connections. Bleed air from system. Yoke actuating device inoperative Overhaul or replace. (variable displacement pump) RPM of pump-drive motor incorrect Replace with correct unit. Worn pump, valve, motor, cylinder, etc. Overhaul or replace. Pressure reducing set too low Check position of manually operated control. Check electrical circuit on solenoid-operated controls. Repair or replace pilot-pressure pump Damaged pump, motor, or cylinder Overhaul or replace Air in fluid Tighten leaky connections. Fill reservoir to proper level and bleed air from system. Worn relief valve Overhaul or replace. Contamination in fluid Replace dirty filters and system fluid. Accumulator defective or has lost charge Charge to correct pressure. Check gas valve for leakage. Overhaul if defective. Worn pump, motor, or cylinder Overhaul or replace. Incorrect setting of pressure reducing, Adjust relief, or unloading valve Yoke actuating device inoperative Overhaul or replace. (variable displacement pumps) Pressure reducing, relief, or unloading Overhaul or replace. valve worn or damaged

Standard Power Units Start-Up and Maintenance Manual V-POPO-TS0 01-E1 June 2006

Page 12 of 123


Faulty Operation PROBLEM

CAUSE

REMEDY

No Movement

No flow or pressure Limit or sequence device (mechanical, electrical, or hydraulic) inoperative or misadjusted Mechanical bind No command signal to servo amplifier Inoperative or misadjusted servo amplifier Inoperative servo-valve Fluid viscosity too high

Refer to Incorrect Flow Chart. Overhaul or replace.

Slow Movement

Erratic Movement

Excessive Speed or Movement

Locate bind and repair. Repair command console or interconnecting wires. Adjust, repair or replace Overhaul or replace. Low flow Refer to Incorrect Flow chart Fluid may be too cold or should be changed to clean fluid of correct viscosity. Insufficient control pressure for valves Refer to Incorrect Pressure chart. No lubrication of machine ways or linkage Lubricate. Misadjusted or malfunctioning servo amplifier Adjust, repair, or replace Sticking servo-valve Clean and adjust or replace. Check condition of system fluid and filters. Worn or damaged cylinder or motor Overhaul or replace. Erratic pressure Refer to Incorrect Pressure chart. Air in fluid Any or all of the following: - Tighten leaky inlet connection. - Fill reservoir to proper level (with rare exception all return lines should be below fluid level in reservoir). - Bleed air from system. - Replace pump shaft seal (and shaft, if worn at seal journal). No lubrication of machine ways or linkage Lubricate Erratic command signal Repair command console or interconnecting wires. Misadjusted or malfunctioning servo amplifier Adjust, repair, or replace Malfunctioning feedback transducer Overhaul or replace. Sticking servo-valve Clean and adjust or replace. Check condition of system fluid and filters Worn or damaged cylinder or motor Overhaul or replace. Excessive flow Refer to Incorrect Flow chart. Malfunctioning feedback transducer. Overhaul or replace Overriding work load Adjust, repair, or replace counterbalance valve. Misadjusted or malfunctioning servo amplifier Adjust, repair, or replace.

EATON Vickers


Page 13 of 123

15

Viscosity Charts Appendix F TEMPERATURE ˚C

0˚F 927,000

-40

-30

-20

-10

0

10

20

100˚F

30

40

210˚F

50

60

80

90

100 110

120

130

140 150

VISCOSITY - TEMPERATURE CHART FOR HYDROCARBON & OTHER PRODUCTS Viscosity in SUS and Centistokes Temperature in Degrees F, Degrees C

463,500 231,750 92,700 46,350

70

DTE13

100,000 50,000 20,000 10,000 5,000 3,000 2,000

• Practical limit of operation

23,175 13,905 9,270

200,000

1,000

4,635 SKYDROL 500B - 4

2,318 1,854 1,391 ) 927 S 695 U S 464 ( 348 Y T I 230 S 185 O C 141 S I 97 V

500 400 300 200 150 100

SKYDROL LD - 4

75

KEROSENE

50 40 30 20

DIESEL FUEL

78

)

S

C ( Y T I S

O C S I V

15

DTE19 DTE18

59 55 52 49 46

10

DTE16

9.0 8.0 7.0 6.0

DTE15 5W - 20 DTE13

42

5.0 JP4- AVERAGE

40

DTE11

4.0

37

3.0

-40

-22

-4

14 0˚F

0˚F -40 927,000

-30

-20

50

68

86

TEMPERATURE ˚F

0

10

20

104

122

140

40

212 230

248 256 284 302

210˚F

50

60

140 GEAR OIL

70

80

90

100 110

120

130

140 150

VISCOSITY - TEMPERATURE CHART FOR HYDROCARBON & OTHER PRODUCT S Viscosity in SUS and Centistokes Temperature in Degrees F, Degrees C

30W

23,175 13,905 9,270

194

100˚F

30

20W

46,350

176

210˚F

40W

92,700

158

100˚F

TEMPERATURE ˚C -10

50W

463,500 231,750

32

• Practical limit of operation

10W

4,635

200,000 100,000 50,000 20,000 10,000 5,000 3,000 2,000 1,000

2,318 1,854 ) 1,391 S 927 U 695 S ( 464 Y 348 T I S 230 O 185 C S 141 I V 97

500 400 300 200 150 100 75

MIL - H - 5606

50 40 30 ISO320

20

ISO220

78

15

ISO150 ISO100

59 55 52 49 46

ISO68 DTE26 ISO46 DTE25 ISO37 ISO32

42

DTE24

10 9.0 8.0 7.0 6.0 5.0

ISO20

40

MIL - H - 83282C

ISO15 ISO10

37

-40

-22

-4

14 0˚F

32

50

68

TEMPERATURE ˚F

86

104

122

100˚F

Page 14 of 123

140

158

176

194

212 230 248 256 284 302 210˚F

SCHROEDER INDUSTRIES 283

4.0 3.0

)

S

C ( Y T I S

O C S I V

JIC Series Reservoirs RJICxx-FT* JIC Series Reservoirs: Size 10 gal 15 gal 20 gal 30 gal 40 gal 50 gal 60 gal 80 gal 100 gal 120 gal 150 gal 200 gal

Ends 7 ga 7 ga 7 ga 7 ga 7 ga 7 ga 7 ga 7 ga 7 ga 3/8” 3/8” 3/8”

Form 11 ga 11 ga 11 ga 11 ga 11 ga 11 ga 11 ga 11 ga 11 ga 11 ga 11 ga 7 ga

Top 7 ga 7 ga 7 ga 7 ga 7 ga 7 ga 1/4” 3/8” 3/8” 3/8” 3/8” 3/8”

Baffle 12 ga 12 ga 12 ga 12 ga 12 ga 12 ga 12 ga 12 ga 12 ga 12 ga 12 ga 12 ga

Includes:

1 - Sight Level Gauge (front mount) (SLLG-05T-C) 2 - End Cover w/3/4” NPT Drain End Cover w/out Drain (opposite end) 3 - Sloped Bottom 4 - Filler Breather Cap and Riser (FB-H008) 5 - Baffle w/Circulation Cutout Primer Coated Exterior Rust Inhibitor Coated Interior

Part Number RJIC010-FT RJIC015-FT RJIC020-FT RJIC030-FT RJIC040-FT RJIC050-FT RJIC060-FT RJIC080-FT RJIC100-FT RJIC120-FT RJIC150-FT RJIC200-FT

Capacity Gallons 10 15 20 30 40 50 60 80 100 120 150 200

A 22 26 30 36 36 36 48 60 60 60 60 72

Reservoir Dimensions (Inches) B C D 18 19 18.25 18 19 22.25 18 19 26.25 24 19.38 32.25 24 21 32.25 24 23 32.25 27 20.69 44.25 27 21.5 56.25 27 23.5 56.25 30 27 56.25 30 31 56.25 36 29.38 68.25

E 16.5 16.5 16.5 22.5 22.5 22.5 25.5 25.5 25.5 28.5 28.5 34.5

End Cover 12” 12” 12” 12” 12” 16” 16” 16” 16” 16” 16” 18”

Couplings, both SAE & NPT can be installed per your specifications * Also available with Removable Top (substitute RT for FT) and Removable Baffle (substitute RB for FT)

NOTE:

NOTE: Due

to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

magnaloy coupling company A Division of Douville Johnston Corporation

501 Commerce Drive Alpena, MI 49707

Fax: 989 354-4190

Page 15 of 123

989 356-2186

http://www.magnaloy.com

9

N o .: D a te : 1 2 /1 6 /2 0 1 0

D A T A S H E E T T h r e e - p h a s e in d u c t io n m o t o r - S q u ir r e l c a g e r o to r C u s to m e r P r o d u c t lin e

: : W 2 2 N E M A P r e m iu m

F ra m e O u tp u t F re q u e n c y P o le s F u ll lo a d s p e e d S lip V o lta g e R a te d c u rre n t L o c k e d ro to r c u rre n L o c k e d ro to r c u rre n N o - lo a d c u r r e n t F u ll lo a d to r q u e L o c k e d ro to r to rq u e B re a k d o w n to rq u e D e s ig n In s u la tio n c la s s T e m p e r a tu r e r is e L o c k e d r o to r tim e S e r v ic e fa c to r D u ty c y c le A m b i e n t t e m p e r a t u A l t i t u d e D e g r e e o f P ro te c tio A p p r o x i m a t e w e i g h M o m e n t o f in e r tia N o is e le v e l

: : : : : : : : t t ( Il/In )

: : : : : : : : : : : : : : : : : :

re n t

B e a r in g s R e g r e a s in g in te r v a l G re a s e a m o u n t

D .E . 6 3 0 9 C 3 2 0 0 0 0 h 1 3 g

2 5 4 T 1 5 H P 6 0 H z 4 1 7 6 5 1 .9 4 % 2 0 8 -2 3 0 /4 6 0 V 3 9 .8 -3 6 .0 /1 8 .0 A 2 5 2 /1 2 6 A 7 .0 1 6 .0 /8 .0 0 A 4 4 .0 lb .ft 2 3 0 % 2 7 0 % B F 8 0 K 1 7 s (h o t) 1 .2 5 S 1 - 2 0 ° C - + 4 0 ° C 1 0 0 0 m IP 5 5 2 5 1 l b 2 .6 1 9 8 s q .ft.lb 6 4 d B (A ) N .D .E . 6 2 0 9 C 3 2 0 0 0 0 h 9 g

L o a d 1 0 0 % 7 5 % 5 0 %

P o w e 0 0 0

N o te s :

P e rfo rm e d b y :

C h e c k e d :

r .8 .7 .6

fa c to r 3 8 8

E ffic ie 9 9 9

n c y ( % ) 2 .4 1 . 7 1 .0

N o .: D a te : 1 2 /1 6 /2 0 1 0

P E R F O R M A N C E C U R V E S R E L A T E D T O R A T E D O U T P U T T h r e e - p h a s e in d u c t io n m o t o r - S q u ir r e l c a g e r o t o r 1 0 0

1 . 0

0 . 0

C - S li 1 . 0 p

C A

9 0

0 . 9

8 0

0 . 8

2 . 0

7 0

0 . 7

3 . 0

6 0

0 . 6

5 0

0 . 5

4 0

0 . 4

) %( y c n i e c ffi E A

r t o c f a r e w o P B

4 . 0

B

5 . 0

4 0

3 0

D

2 0

1 0

0

1 0

2 0

3 0

4 0

5 0

6 0

7 0

8 0

9 0

1 0 0

1 1 0

1 2 0

D - C u r er n t a t 2 3 0 V ( A )

0 1 3 0

P e r c e n t o f r a t e d o u tp u t ( % ) C u s to m e r P r o d u c t lin e


O F F F V In R

: 1 5 H P L o c k e d r o t o r c u r r e n t ( I l / I n ) : 7 . 0 : 2 5 4 T D u t y c y c l e : S 1 : 1 7 6 5 S e r v ic e fa c to r : 1 .2 5 : 6 0 H z D e s i g n : B : 2 0 8 - 2 3 0 / 4 6 0 V L o c k e d r o t o r t o r q u e : 2 3 0 % : F B r e a k d o w n t o r q u e : 2 7 0 % : 3 9 .8 -3 6 .0 /1 8 .0 A

u tp u t ra m e u ll lo a d s p e e d re q u e n c y o lta g e s u la tio n c la s s a te d c u rre n t

N o te s :


C h e c k e d :

N o .: D a te : 1 2 /1 6 /2 0 1 0

C H A R A C T E R I S T IC C U R V E S R E L A T E D T O S P E E D T h r e e - p h a s e in d u c t io n m o t o r - S q u ir r e l c a g e r o t o r 5 . 0

) n C/ C( e u qr to d te ar to d te la er e u qr o T A

1 0 . 0 B

4 . 5

9 . 0

4 . 0

8 . 0 B

3 . 5

7 . 0

3 . 0

6 . 0

ar te d 5 . 0 cu r er 4 . 0 tn ( /II n 3 . 0 )

A

2 . 5 2 . 0 1 . 5 1 . 0

2 . 0

0 . 5

1 . 0

0 . 0 0

1 0

2 0

3 0

4 0

5 0

6 0

7 0

- C u r er n t er al et d to

8 0

9 0

0 . 0 1 0 0

S p e e d re la te d to r a te d s p e e d ( % ) C u s to m e r P r o d u c t lin e


O F F F V In R

: 1 5 H P L o c k e d r o t o r c u r r e n t ( I l / I n ) : 7 . 0 : 2 5 4 T D u t y c y c l e : S 1 : 1 7 6 5 S e r v ic e fa c to r : 1 .2 5 : 6 0 H z D e s i g n : B : 2 0 8 - 2 3 0 / 4 6 0 V L o c k e d r o t o r t o r q u e : 2 3 0 % : F B r e a k d o w n t o r q u e : 2 7 0 % : 3 9 .8 -3 6 .0 /1 8 .0 A

u tp u t ra m e u ll lo a d s p e e d re q u e n c y o lta g e s u la tio n c la s s a te d c u rre n t

N o te s :


C h e c k e d :

1

2

3

4

5

6

7

8

A

B

C

D

E

F

2 E 1 0 .0 0 0 2 F 8 .2 5 2 U 1 .6 2 5 d e p th 0 .3 7 5 T 2 .0 8 7 H 0 .5 3 1 A A N P T 1 1 A K 8 .5 0 0 A H

J 2 . 5 3 9 K 2 . 5 5 9 N - W 4 . 0 0 0 D 6 . 2 5 0 H F 6 . 5 6 5 C 2 3 . 2 1 3 d 1 / 2 " A 4 B D 8 . 8 7 5

A P A B N o te s : 1 2 . 1 2 6 1 2 . 9 5 3 1 0 . 3 9 4 B B A F B A 1 0 . 0 0 0 4 . 2 5 0 - - - E S S R P e r fo r m e d b y : 2 . 7 5 6 0 . 3 7 5 1 . 4 0 6 G H B O C h e c k e d : 0 . 8 2 7 3 . 0 6 1 1 2 . 5 9 8 H G H H H K C u s to m e r: - - - 8 . 3 7 6 3 . 9 3 7 F C L L L M W 2 2 N E M A P re m iu m - - - 7 . 7 9 5 7 . 4 0 2 d 2 F l a n g e A J A 4 F C - 1 8 4 7 . 2 5 0 B F B B B C 1 2 /1 6 /2 0 1 0 U N C 1 / 2 " x 1 3 0 . 2 5 0 0 . 2 5 0 T h r e e - p h a s e i n d u c t i o n m o t o r

F ra m e

2 5 4 T - IP 5 5

age 19 of 123

Catalog HY28-2662-CD/US

Series PVP Variable Volume Piston Pumps Catalog HY28-2662-CD/US


Series PVP Variable Volume Piston Pumps Catalog HY28-2662-CD/US

hpm102-1.p65, lw, jk

1 Page 20 of 123

Parker Hannifin Corporation Hydraulic Pump Division Marysville, Ohio USA

Variable Volume Piston Pumps Series PVP


Introduction Series Sizes 60 - 140 Phased Out For Reference Only Please see P2 & P3 Series

Quick Reference Data Chart Pump Model

†

Displacement cc/rev (In3 /rev)

Pump Delivery @ 21 bar (300 PSI) in LPM (GPM) 1200 RPM

1800 RPM

† Approx. Noise Levels dB(A) @ Full Flow 1800 RPM (1200 RPM)

Input Power At 1800 RPM, Max. Displacement &

34 bar 69 bar 138 bar 207 bar 248 bar (500 PSI) (1000 PSI)(2000 PSI)(3000 PSI)(3600 PSI) 248 bar (3600 PSI)

Pressure Operating bar (PSI) Speed (RPM) Continuous (Maximum) (Maximum)

PVP16

16

(.98)

19.7

(5.2)

29.5

(7.8)

53 (47)

55 (50)

59 (54)

62 (56)

65 (59)

13.1 kw (17.5 hp)

3000

248 (3600)

PVP23

23

(1.4)

28.0

(7.4)

42.0 (11.1)

61 (57)

64 (59)

67 (63)

69 (65)

70 (65)

19.7 kw (26.5 hp)

3000

248 (3600)

PVP33

33

(2.0)

39.4 (10.4)

59.0 (15.6)

64 (59)

66 (59)

68 (62)

70 (64)

71 (65)

27.2 kw (36.5 hp)

3000

248 (3600)

PVP41

41

(2.5)

49.2 (13.0)

73.8 (19.5)

68 (60)

70 (61)

73 (65)

74 (67)

75 (69)

33.2 kw (44.5 hp)

2800

248 (3600)

PVP48

48

(2.9)

57.6 (15.2)

86.4 (22.8)

69 (60)

71 (62)

73 (65)

75 (68)

76 (69)

40.3 kw (54.0 hp)

2400

248 (3600)

Measured in an anechoic chamber to DIN 45635, measuring error + 2 dB(A). Fluid used: petroleum oil to ISO VG 46; temperature = 50°C (122°F). Since many variables such as mounting, tank style, plant layout, etc., effect noise levels, it cannot be assumed that the above readings will be equal to those in the field. The above values are for guidance in selecting the proper pump.

Pump Model



1800 RPM

* Approx. Noise Levels dB(A) @ Full Flow 1800 RPM (1200 RPM)

Input Power At Pressure Operating 1800 RPM, Max. bar (PSI) Speed (RPM) Displacement & Continuous 34 bar 69 bar 138 bar 207 bar 248 bar (Maximum) (Maximum) (500 PSI) (1000 PSI)(2000 PSI)(3000 PSI)(3600 PSI) 248 bar (3600 PSI)

PVP60

60 (3.7)

71.9 (19.0) 106.0 (28.0) 72 (68)

73 (69)

75 (70)

77 (70)

77 (70)

47.7 kw (64.0 hp)

2200

248 (3600)

PVP76

76 (4.6)

91.2 (24.1) 134.4 (35.5) 75 (70)

75 (69)

75 (70)

77 (70)

78 (72)

61.9 kw (83.0 hp)

2200

248 (3600)

PVP100

100 (6.1)

120.0 (31.7) 180.0 (47.5) 73 (67)

75 (69)

78 (72)

79 (75)

81 (75)

83.5 kw (112.0 hp)

1800

248 (3600)

PVP140

140 (8.54)

171.0 ( 45.5) 252.0 (67.0) 80 (71)

80 (72)

80 (75)

82 (76)

84 (77) 117.8 kw (158.0 hp)

1800

248 (3600)

* Since many variables such as mounting, tank style, plant layout, etc., effect noise levels, it cannot be assumed that the above readings will be equal to those in the field. The above values are for guidance in selecting the proper pump. Noise levels are A-weighted, mean sound pressure levels at 1 meter from the pump, measured and recorded in accordance with applicable ISO and NFPA standards. hpm102-1.p65, lw, jk

3 Page 21 of 123




Introduction

COMPENSATOR SPOOL

SERVO PISTON

PUMP HOUSING

CASE DRAIN

BIAS SPRING

SHAFT BEARING

OUTLET PORT

REAR COVER

PISTON INLET PORT

SHAFT BEARING

PORT PLATE

CYLINDER BARREL

SWASH PLATE

SHAFT SEAL

Features

Controls

• High Strength Cast-Iron Housing

• Pressure Compensation

• Fast Response Times

• Load Sensing

• Two Piece Housing For Ease of Service

• Horsepower Limiting

• Metric Pilot, Shaft and Ports Available

• Horsepower and Load Sensing

• Replaceable Bronze Clad Port Plate

• Remote Pressure Compensation

• Thru-Shaft Capability

• Adjustable Maximum Volume Stop

• Low Noise Levels

• Hi/Lo Torque (Power) Limiting (PVP 41/48, 60/76, 100/140 Only)

• Replaceable Piston Slipper Plate

• Low Pressure Standby


4 Page 22 of 123




Control Options General Description

degrees. The rotating barrel, driven by the prime mover, moves the pistons in a circular path and the piston slippers are supported hydrostatically against the face of the swash plate. When the swash plate is in a vertical position, perpendicular to the centerline of the piston barrel, there is no piston stroke and consequently no fluid displacement. When the swash plate is positioned at an angle, the pistons are forced in and out of the barrel and fluid displacement takes place. The greater the angle of the swash plate, the greater the piston stroke.

All control is achieved by the proper positioning of the swash plate. This is achieved by a servo piston acting on one end of the swash plate working against the combined effect of the off-setting forces of the pistons and centering spring on the other end. The control spool acts as a metering valve which varies the pressure behind the servo piston. As shown in Figure 1, the amount of flow produced by the Parker Piston Pump is dependent upon the length of stroke of the pumping pistons. This length of stroke, in turn, is determined by the position of the swash plate. Maximum flow is achieved at an angle of 15-17

SERVO PISTON

BIAS SPRING OUTLET

DRIVE SHAFT

INLET

PISTON

SWASH PLATE CYLINDER BARREL

FIGURE 1 hpm102-1.p65, lw, jk

5 Page 23 of 123




Control Options Pressure Compensated Control (OMIT)

provides adequate force to power the servo piston and override swash plate forces. The outlet pressure causes the servo piston to move which reduces the angle of the swash plate and thereby reduces the pump’s output flow. When flow is again demanded by the system, the outlet pressure will momentarily fall allowing the compensator spool to move. This movement closes off the outlet pressure to the servo piston and vents the servo piston to case. The result of this venting allows the swash plate forces to move the swash plate angle to maximum displacement, thus responding to the demand for additional flow. Note that the compensator spring chamber is vented to the pump case via a hole internal to the compensator spool.

The swash plate angle controls the output flow of the pump. Swash plate angle is generated by the hydraulic force of the pumping pistons and the mechanical force of the swash plate bias spring. Control of the pump’s outlet flow is obtained by overriding the force of the pumping pistons and bias spring with the hydraulic force of the servo piston by means of internal porting. Pressure is connected from the outlet port to the servo piston via a compensator spool. The compensator spool is held against the spring guide by the outlet pressure. When the outlet pressure reaches the setting of the compensator control, the compensator spool moves, allowing outlet pressure oil to be metered into the servo piston. This metered oil

OUTLET PORT

+Q -Q

INLET PORT

CASE DRAIN PORT

SERVO PISTON

OUTLET PORT

PISTON INLET PORT


6 Page 24 of 123




Control Options Remote Pressure Control (M)

pressure setting. When the spool moves to the right, outlet pressure oil is metered to the servo piston and the pump swash plate angle is controlled accordingly. With this option the pump outlet pressure can be controlled and varied from a remote location.

The pump swash plate actuation is identical to the standard pressure compensator but can be controlled via a remote pressure control. Remote control of the pump output pressure can be achieved by controlling the pressure at port A, Figure 3 on the compensator. Flow is metered through the orifice in the spool from outlet pressure into the spring chamber. The spring chamber pressure is limited by an external relief connected to port A. The controlled pressure at port A is sensed at the differential spring chamber. The compensator spool will move to the right when the pump outlet pressure reaches a force equal to the differential spring setting plus the controlled por t

This control also incorporates a pressure limiting feature preset at the factory. When the pressure in the differential spring chamber reaches the maximum relief setting, the dart unseats allowing the spring chamber to vent to the pump case and limits the maximum pressure attainable.

PVP SERIES

"A" PORT

REMOTE PRESSURE COMPENSATOR CONTROL OPTION "M"

("A" PORT) REMOTE PORT

OUTLET PORT

+Q -Q

INLET PORT

CASE DRAIN PORT

SERVO PISTON

OUTLET PORT

PISTON INLET PORT


7 Page 25 of 123




Control Options Flow Control (Load Sensing) (A)

spool and will urge the spool to the left until output pressure acting on the left side of the spool balances the forces. As the load increases, output pressure will increase and maintain a constant differential pressure across the orifice and thus a constant flow. Maximum pressure is limited by the internal dart setting. This setting is adjustable up to the maximum preset at the factory.

Figure 4 shows a PVP pump with flow control. The control is identical to the remote pressure compensation control except for an integral orifice, a solid compensator spool and adjustable differential pressure control. Port A is connected downstream of an orifice (variable or fixed) to sense the actual working pressure required. This pressure plus the differential spring force act on the right side of the compensator

SENSE LINE

VARIABLE OR FIXED ORIIFICE

OUTLET PORT

SENSE PORT

ORIFICE

+Q

REMOTE PORT

-Q

SIGNAL LINE INLET PORT

CASE DRAIN PORT

PORT “A”

ORIFICE MAX. PRESSURE ADJUSTMENT COMPENSATOR SPOOL DIFFERENTIAL SPRING CHAMBER DIFFERENTIAL ADJUSTMENT

VARIABLE OR FIXED ORIFICE

SERVO PISTON

SYSTEM PRESSURE

OUTLET PORT

PISTON

INLET PORT


FIGURE 4

8 Page 26 of 123




Control Options Pressure & Power Control (H) This control option is a Torque Limiting Control, but for constant speed applications it is generally referred to as a Horsepower Control. This control works in conjunction with the Remote Pressure Compensator, control option “M”. A second pressure control device called a horsepower control block, is assembled to the main pump housing. The HP block is plumbed to one of the ports on the remote compensator via steel tubing. The control dart in the HP block and the maximum pressure compensator dart in the remote compensator are connected in parallel. What makes the control dart in the HP block different from any other external relief valve is the pressure setting is mechanically linked to the pump swashplate angle.

differential spring cavity is lowered allowing the compensator spool to meter system pressure in the servo piston. As the servo piston extends, it rotates the swashplate and in turn rotates the HP cam. As the cam rotates it increases the force on the HP dart control spring. As the system pressure is allowed to increase, the pump gradually reduces its stroke (flow). When the system pressure reaches the setting of the maximum pressure dart the normal action of the remote compensator takes over. If the HP control is set low enough, the pump may reach zero stroke before the system pressure ever gets a chance to open the maximum compensator dart. This should be considered when making low power settings on systems requiring high working pressures.

The cracking pressure of the HP dart is generally lower than the cracking pressure of the remote compensator dart. When the HP dart opens the pressure in the

OUTLET PORT

REMOTE PORT

+Q -Q

INLET PORT

CASE DRAIN PORT

SERVO PISTON

OUTLET PORT

INLET PORT


PISTON SHOWN AT FULL STROKE. CAM WILL ROTATE CW AS PUMP GOES TOWARD ZERO STROKE.

FIGURE 5

9 Page 27 of 123




Control Options Pressure, Power & Flow Control (C) Refer to the previous section(s) on Flow Control and Power Control. This is another case where multiple controls can be combined in parallel. Since the Power Control is just a special version of Remote Pressure Control, it can be combined with the Flow Control (Load Sense) option. The main point to remember here is that the pressure drop which is required to begin and maintain compensation comes from an external device (such as a proportional valve). This sensed pressure drop will control flow until one of the limits of the other controls has been exceeded. The pump will always respond to the lowest control setting for any given pressure. In addition to Load Sensing, Power Control,

and on-pump Pressure Control, Remote Pressure Control can also be included in this parallel device package. There is a remote port on the compensator body and one on the HP Control body, either of which may be used for remote pressure control. The important concept to remember in load sense circuits is that each pressure control device in and connected to the compensator must be protected from saturation. For this reason, use only the uppermost port on the compensator for connection of the load sense line and insure that an appropriate orifice is installed. All control options using a load sense compensator spool are supplied with this orifice.

SENSE LINE OUTLET PORT

SENSE PORT

+Q

SIGNAL LINE

REMOTE PORT

-Q

ORIFICE INLET PORT

MAX. PRESSURE ADJUSTMENT

COMPENSATOR SPOOL

CASE DRAIN PORT

DIFFERENTIAL SPRING CHAMBER

DIFFERENTIAL ADJUSTMENT VARIABLE OR FIXED ORIFICE

SERVO PISTON

SYSTEM PRESSURE

OUTLET PORT

INLET PORT


PISTON SHOWN AT FULL STROKE. CAM WILL ROTATE CW AS PUMP GOES TOWARD ZERO STROKE.

FIGURE 6

10 Page 28 of 123




Control Options Hi/Lo Power Control (HLM) (Available with PVP41 and PVP48 Only) The graph shown below represents the flow-pressure characteristics of a Hi-Lo control for PVP pumps. There are up to four separate adjustments that must be made with the pump controls to get a particular setting, all of which influence the shape of the curve. To get the proper settings, it is very important that all pertinent information is supplied with each Hi-Lo pump ordered. As you can see from the graph below, there are two peak power points. Our intention is to have the same magnitude of power required for both peaks. Of course many combination of settings are possible but specification of the settings becomes very difficult. To make factory settings, we need to know the required flow (applicable if pump has a maximum volume stop), the shaft speed, the required Power limit, and the compensation pressure. Based on these requirements, we will adjust the low pressure set point and the reduced flow set point of the Hi-Lo control to best match the requested parameters called out on the order.

pressure or in a de-stroked condition can have a much lower overall efficiency than expected. The other thing to keep in mind is that the pump will require the peak power at only two points. All other operating pressures will require less than maximum power and therefore the pump will deliver less hydraulic power in the appropriate ratio based on the actual pump efficiency at those conditions.

Typical Hi-Lo Control Flow/Pressure Characteristics CONSTANT POWER CURVE LOW PRESSURE ADJUSTMENT

w o l F t e l t u O

MAX. PSI ADJUST

LOW FLOW SETTING ADJUSTMENT

Important note: As with power controls, not all combinations of flow, power, pressure, etc. are possible. The first rule is that the settings must conceptually be achievable (i.e. power out is ALWAYS less than power in). Be careful in assuming efficiencies when estimating the Out/In relationship, since a pump operating at low

System Pressure PVP SERIES PRESSURE & POWER COMPENSATOR CONTROL OPTION "HLM" OUTLET PORT

REMOTE PORT

LOW P HIGH P

INLET PORT

CASE DRAIN PORT

SERVO PISTON

OUTLET PORT

INLET PORT


PISTON

FIGURE 7

11 Page 29 of 123


Variable Volume Piston Pumps Series PVP16


Technical Information

Performance Information Series PVP16 Pressure Compensated, Variable Volume, Piston Pump

Features • High Strength Cast-Iron Housing for Reliability and Quiet Operation • Vickers Porting Interchange • Optional Inlet/Outlet Locations for Ease of Installation • Replaceable Bronze Port Plate • Replaceable Piston Slipper Plate • Thru-Shaft Capability SAE A and AA Pilots Offered • Low Noise Levels - Promote More Comfortable Operating Environment

Specifications


Pressure Ratings

• Metric Pilot Shaft and Ports Available

Outlet Port:

248 bar (3600 PSI) Continuous (P1) 310 bar (4500 PSI) Peak (P3)

Controls

Inlet Port:

1.72 bar (25 PSI) Maximum .17 bar (5 In. Hg.) Vacuum Minimum @ 1800 RPM (See inlet chart for other speeds)

Speed Ratings:

600 to 3000 RPM

• • • • • •

Pressure Compensation Remote Pressure Compensation Load Sensing Torque (Power) Limiting Adjustable Maximum Volume Stop Low Pressure Standby

Operating Temperature Range: – 40°C to 71 °C (– 40°F to 160°F) Housing Material: Cast-Iron

Schematic Symbol (Basic Pump)

Filtration:

Maintain SAE Class 4, ISO 16/13, ISO 18/15 Maximum

Mounting:

SAE “A” or Metric 2-Bolt Flange Mount

Installation Data: See page 42 of this catalog for specific recommendations pertaining to system cleanliness, fluids, start-up, inlet conditions, shaft alignment, drain line restrictions and other important factors relative to the proper installation and use of these pumps.


PVP16 †


16.4 (1.0)


1800 RPM

19.7 (5.2)

29.5 (7.8)

† Approx. Noise Levels dB(A) @ Full Flow 1800 RPM (1200 RPM)

34 bar 69 bar 138 bar 207 bar 248 bar (500 PSI) (1000 PSI) (2000 PSI) (3000 PSI) (3600 PSI)

53 (47)

55 (50)

59 (54)

62 (56)

65 (59)

Input Power At 1800 RPM, Max. Displacement & 248 bar (3600 PSI)

13.1 kw (17.5 hp)



12 Page 30 of 123




Ordering Information

PVP Multiple Pumps

Code Omit —

Code

Pump Variable Piston

16 Displacement Pressure Range

Code

CM3 /REV (In3 /Rev.)

16

16.4 (1.0)

Shaft

Mul ti ple Pumps

Port & Flange Sizes

Rotation Volume Stop Option

Code

Rotati on*

Single Pump

R

(CW)

Factory Mounted to Rear of Another Pump

L

(CCW)

ThruShaft Threads

ThruShaft Option

Control Option

Seals

Paint

Code

Painting

Omit P

No Paint Paint

Code

Seals

Omit

Nitrile

V

* Viewed from shaft end.

Fluoroelastomers*

* “FLUOROELASTOMERS are available under various registered trademarks, including FLUOROCARBON (a registered trademark of DuPont) and FLUOREL (a registered trademark of 3M).”

Pressure Range*

10

17-69 bar (250-1000 PSI)

Code

20

17-138 bar (250-2000 PSI)

Omit

30

17-207 bar (250-3000 PSI)

6*

UNC

36

17-248 bar (250-3600 PSI)

9**

Metric

Code

* Available with 2 or 4 port option only. ** Available with 8 or 9 port option only.

Omit

* Minimum value of pressure range only applies on control option “omit” code.

Code

Shaft Option

Thru-Shaft Threads No Thru-Shaft

—

Multiple Pumps Single Pump Pump Factory Mounted on Rear

Pilot

3/4" Keyed

SAE “A”

Code

B*

9 T Splin e ( SAE A)

SAE “A”

Omit

C

11 Tooth Spline

SAE “A”

2

K†

18mm Keyed

Omit

Multiple Pumps

Volume Stop Options

Code

Control Options

No Volume Stop

Omit

Pressure Compensated

Adj. Maximum Volume Stop

**M **ME

Remote Pressure (Int.)

Metric

* Total input torque not to exceed 58.2 N•m (517 In.-Lbs.) † Available with port option 8 and 9 only.

Remote Pressure (Ext.)

A

Pressure and Flow

*C

Pressure, Flow, and Power

Pressure Compensated and Power *Specify HP, RPM & comp setting when ordering or will will get default. ** "M" (May be remotely controlled) "ME" (Requires external pilot) *H

Ports Code

Type

Location

Omit

SA E

Rear - Stra ight Thre ad

2

SAE

Side - Flange

4

SA E

Side - Str aigh t Th re ad

5

SAE

8

ISO 6149

9

BSPP

Rear - Straight Thread (Vickers) Side - Flange (Metric Threads) Side - Flange (Metric Threads)

Code Omit

Thru-Shaft Options No Thru-Shaft

A1

SAE “AA” Pilot / 1/2" Key

A2

SAE “A” Pilot / 3/4" Key

A4

SAE “A” Pilot / SAE “A” 9T Spline

T

Thru with Cover


13 Page 31 of 123




Performance Data

Typical Performance Data - Fluid: Standard Hydraulic Oil 100 SSU @ 49°C (120°F) PVP16 @ 1200 RPM LPM GPM 100

% y 90 c n e 80 i c i f f E 70

37.9

10

34.1

9

30.3

8

26.5

7

22.7

6

w o18.9 l F

5

15.1

4

11.4

3

7.6

2

3.8

1

PVP16 @ 1800 RPM LPM GPM

Volumetric Efficiency

100

O ve r al l E ff i c ie nc y

F low

l o w l l F u F t e r a w o u t P I n p wer Compensa ted Po

0 0 Bar 0 PSI 0

69 1000

% y 90 c n e 80 i c i f f E 70

37.9

10

34.1

9

30.3

8

26.5

7

60

22.7

6

KW 14.9

HP 20.0

w o18.9 l F

5

11.9

16.0

15.1

4

8.9

12.0

11.4

3

6.0

8.0

7.6

2

3.0

4.0

3.8

1

138

207

0 275

2000

3000

4000

r e w o P


Overall Efficiency Flow

r w e o P u t p n I

Po wer Compensa ted

0 0 Bar 0 PSI 0

0

69 1000

Pressure

[

]

Q x (PSI)

1714

HP 20.0

11.9

16.0

8.9

12.0

6.0

8.0

3.0

4.0

138

207

0 275

2000

3000

4000

r e w o P

0

Pressure

NOTE: The efficiencies and data in the graph are nominal values and good only for pumps running at 1800 RPM and stroked to maximum. To calculate approximate horsepower for the other conditions, use the following formula: HP =

l o w F l l F u a t

KW 14.9

WHERE: Q = Actual Output Flow in GPM PSI = Pressure At Pump Outlet CHp = Input Horsepower @ Full Compensation @ 1800 RPM (from graph read at operating pressure)

+ (CHp)

Actual GPM is directly proportional to drive speed and maximum volume setting. Flow loss, however, is a function of pressure only.

PVP16 Inlet Characteristics at Full Displacement bar .41

PSI 6

.28

4

(Graph only valid at sea level)

.68

DO NOT OPERATE IN THIS REGION

20 0

500

1000

1500

2000

2500

Flow vs. Speed

t n e m e c 45.5 12.0 a l p s i D 34.1 9.0 . x a M @ 22.7 6.0 w o l F 11.4 3.0 t e l t u O

Recommended Operating Condition

e .14 2 r u s bar In-Hg s e 0 0 r P t e .17 5 l n m I u .34 10 u c a V .51 15

LPM GPM 57.8 15.0

0

3000

Shaft Speed - RPM

0

0

500

1000

1500

2000

2500

Shaft Speed - RPM


14 Page 32 of 123


3000



Performance Data

Typical Performance Data - Fluid: Standard Hydraulic Oil 100 SSU @ 49°C (120°F)

Power Control LPM GPM 22.7 6 18.9

5

15.1

4

w o11.4 l F

3

7.6

2

3.8

1

Full Flow Torque

0 0 Bar 0 PSI 0

PVP16 @ 1200 RPM

1 0 H P 7 . 5 H 5 P H P

3 2 H P H P 69 1000

138 2000

207 3000

N·m In-Lbs 74.3 660

LPM GPM 30.3 8

61.9

550

26.5

7

49.5

440

22.7

6

37.0

330

18.9

5

24.8

220

12.4

110

0 275 4000

Pressure

e u q r o T

w o15.1 l F

4

11.4

3

7.6

2

3.8

1

0

Full Flow Torque

PVP16 @ 1800 RPM

N·m In-Lbs 72.0 640 63.0 560

1 5 H P 1 0 H 7 . 5 P

5 H P

H P

69 1000

45.0 400 36.0 320 27.0 240 18.0 160

3 H P 2 H P

0 0 Bar 0 PSI 0

54.0 480

9.0

138 2000

207 3000

0 275 4000

Pressure

Response Times PVP16 @ 1800 RPM

PVP16 @ 1200 RPM 200

200

150

150

) c e 125 s i l l i m100 ( e m 75 i T

) c e 125 s i l l i m100 ( e m 75 i T

On-Stroking

50

50

De-Stroking

De-Stroking

25 0 0 PSI 0 Bar

On-Stroking

25

0

69 1000

138 2000

207 3000

275 4000

Bar

0

69

138

207

275

PSI

0

1000

2000

3000

4000

Pressure

Pressure

PVP16 Approximate Case Drain Flow @ 1800 RPM LPM GPM 2.3

.6

1.9

.5

1.5

.4

w o l 1.1 F

.3

.8

.2

.4

.1

0 0 Bar 0 PSI 0

KW HP 2.2 3.0

k e S t r o o r e - Z o m p C e t o R e m k e t r o S r o Z e p o m C r d d a n a w S t F l o l l F u 69 1000

138 2000

207 3000

1.9

2.5

r e w1.1 o P

1.5

2.0

.75

1.0

.37

.5

1.5

0 0 Bar 0 PSI 0

275 4000

PVP16 Compensated Power @ 1800 RPM

69 1000

138 2000

207 3000

275 4000

Pressure

Pressure hpm102-1.p65, lw, jk

15 Page 33 of 123


80 0

e u q r o T



Dimensional Data Rear Ported Pump Dimensions

Pilot Dimensions

* Inch equivalents for millimeter dimensions are shown in (**).

NOTE: Illustration shows Righthand (CW) rotation pump. Lefthand (CCW) pumps will have inlet and outlet ports reversed with compensator on outlet side. CASE DRAIN PORT SAE-6 STRAIGHT THREAD (9/16-18 UNC)

107.95 (4.25) 39.62 (1.56)

ROTATION ARROW I N

Pilot Option

A

C

D

OMIT

N/A

32.00 (1.26)

173.23 (6.82)

5

38.10 (1.50)

28.44 (1.12)

144.53 (6.44)

89.92 (3.54) 66.55 (2.62)

NAMEPLATE 19.05 (.750) Ø 19.02 (.749) 115.9 N·m (1,030 IN-LBS) MAX TORQUE

89.92 (3.54) 66.55 (2.62)

84.33 (3.32) 57.91 (2.28) Ø 82.55 (3.250) 82.50 (3.248)

A ALTERNATE DRAIN PORT OR CASE PRE-FILL PORT SAE-6 STRAIGHT THREAD (9/16-18 UNC)

Top View

12.70 (.50) 69.08 (2.72)

6.09 (.24) 44.45 (1.75)

INLET PORT SAE-12 STRAIGHT THREAD O-RING PORT (1-1/16-12 UN-2B REF.)

C

C OUTLET PORT SAE-12 STRAIGHT THREAD O-RING PORT (1-1/16-12 UN-2B REF.)

Rear View 31.75 (1.25)

31.75 (1.25) OPTION “B” SPLINE SHAFT SAE “A” 9T 16/32 DP 30˚ INVOLUTE SPLINE MAX TORQUE = 58.2 N·m (517 IN-LBS)

174.75 (6.88)

OPTION “C” SPLINE SHAFT 11T 16/32 DP 30˚ INVOLUTE SPLINE MAX TORQUE = 102.3 N·m (909 IN-LBS)

DRAIN PORT SAE-6 STRAIGHT THREAD O-RING PORT (9/16-18 UNF-2B) (INCLUDED IN “5” OPTION ONLY)

53.09 (2.09) 44.20 (1.74)

53.09 (2.09)

22.61 (.89) REF. COMPENSATED 94.23 PRESSURE (3.71) ADJUSTMENT 37.9 BAR (550 PSI) 78.99 PER TURN (3.11) 4.78 (.188) SAE KEY

21.16 (.833) 20.98 (.826)

89.92 (3.54)

61.47 (2.42)

CLEARANCE FOR 3/8" MOUNTING BOLTS

D 6.35 (.25) FLAT

91.95 (3.62)

199.64 (7.86) MAX.

Front View

Side View ADJ. MAX. VOLUME STOP (1.6 CC/REV/TURN) “OPTION 2” hpm102-1.p65, lw, jk

16 Page 34 of 123




Dimensional Data Side Ported – Options 2 & 4 Dimensions

Option

A

2

148.84 (5.86)

4

152.40 (6.00)


NOTE: Illustration shows Righthand (CW) rotation pump. Lefthand (CCW) pumps will have inlet and outlet ports reversed with compensator on outlet side.

Port Size Type and Location Inlet and Outlet Ports Drain Port 3/4" SAE 4-Bolt Flange SAE-6 Straight Thread 3/8-16 Thread (9/16-18UNC) Std PSI Series (Code 61) SAE-16 Straight Thread SAE-6 Straight Thread (1-5/16-12UN-2B) (9/16-18UNC) 89.92 (3.54) 67.56 (2.66)

107.95 (4.25)

89.92 (3.54) 67.56 (2.66)

39.62 (1.56)

ROTATION ARROW

NAMEPLATE

I N

83.33 (3.32) 57.91 (2.28)

19.05 (.750) Ø 19.02 (.749)

CASE DRAIN PORT SEE TABLE FOR SIZE ALTERNATE DRAI N PORT OR CASE PRE-FILL PORT SEE TABLE FOR SIZE

12.70 (.50) 69.08 (2.72)

6.09 (.24) 44.45 (1.75)

INLET PORT

OUTLET PORT

Rear View

Top View 31.75 (1.25)

31.75 (1.25)


OPTION “B” SPLINE SHAFT SAE “A” 9T 16/32 DP 30˚ INVOLUTE SPLINE MAX TORQUE = 58.2 N·m (517 IN-LBS)

174.75 (6.91)

53.09 (2.09) 44.20 (1.74)

22.61 (.89) REF.

53.09 (2.09)

COMPENSATED 94.23 PRESSURE (3.71) ADJUSTMENT 37.9 BAR (550 PSI) PER TURN 78.99 4.78 (.188) (3.11) SAE KEY

21.16 (.833) 20.98 (.826)

89.92 (3.54)

61.47 (2.42)


A 6.35 (.25) FLAT

91.95 (3.62)

210.06 (8.27) MAX.

Front View

Side View

ADJ. MAX.VOLUME STOP (1.6 CC/REV/TURN) “OPTION 2” hpm102-1.p65, lw, jk

17 Page 35 of 123





Pilot Dimensions Shaft Option


NOTE:

Omit B, C

Illustration shows Righthand (CW) rotation pump. Lefthand (CCW) pumps will have inlet and outlet ports reversed with compensator on outlet side.

107.95 (4.25) 39.62 (1.56)

ROTATION ARROW I N

K

A

B

C

D

82.55/82.50 (3.250/3.248)

6.10 (.24)

53.09 (2.09)

ø 3/8"

80.00/79.95 ø (3.149/3.147)

7.24 (.285)

55.63 (2.19)

ø 10mm

ø

89.92 (3.54) 67.56 (2.66)

CASE DRAIN PORT OPTION “8” – ISO 6149-6 (M16X1.5) OPTION “9” 3/8" BSPP NAMEPLATE

89.92 (3.54) 67.56 (2.66)

83.33 (3.32) 57.91 (2.28)

19.05 (.750) Ø19.02 (.749)

A

INLET PORT

OUTLET PORT

B

ALTERNATE DRAIN PORT OR CASE PRE-FILL PORT OPTION “8” – ISO 6149-6 (M16X1.5) OPTION “9” – 3/8" BSPP

12.70 (.50) 69.08 (2.72)

Rear View

44.45 (1.75) 35.31 (1.39)

Top View 31.75 (1.25)

31.75 (1.25)

18.01 (.7087) Ø 17.99 (.7083)


OPTION “B” SPLINE SHAFT SAE “A” 9T 16/32 DP 30˚ INVOLUTE SPLINE MAX TORQUE = 58.2 N·m (517 IN-LBS)

6 mm KEY

OPTION “K” M6 THREAD MAX TORQUE = 115.9 N·m (1,030 IN-LBS)

C 175.75 (6.91)

COMPENSATED 94.23 PRESSURE (3.71) ADJUSTMENT 37.9 BAR (550 PSI) PER TURN 78.99 (3.11) 4.78 (.188) SAE KEY

21.16 (.833) 20.98 (.826)

148.84 (5.86) 6.35 (.25) FLAT

C

44.20 (1.74)

22.61 (.89) REF.

3/4" SAE 4-BOLT FLANGE M10 X 1.5 THREADS STANDARD PRESSURE SERIES (CODE 61) BOTH SIDES

20.50 (.807) 20.22 (.796)

91.95 (3.62) 89.92 (3.54)

61.47 (2.42)

CLEARANCE FOR “ D” MOUNTING BOLTS

210.06 (8.27) MAX.

Front View

Side View ADJ. MAX.VOLUME STOP (1.6 CC/REV/TURN) “OPTION 2” hpm102-1.p65, lw, jk

18 Page 36 of 123




Dimensional Data Thru-Shaft Pump Dimensions

Port Size Type and Location Option

A

2

148.84 (5.86)

1. Righthand (CW) rotation pump shown above. Counterclockwise (CCW) pump will have inlet and outlet ports reversed with the compensator over the outlet port.

4

152.40 (6.00)

2. Splined shaft (option “B”) not recommended with Thru-Shaft pumps.

8

148.84 (5.86)

3. The maximum torque transmitting capacity for rear mounting of pumps is limited by the allowable torque of the input shaft.

9

148.84 (5.86)


NOTES:

Inlet and Outlet Ports 3/4" SAE 4-Bolt Flange 3/8-16 Thread Std PSI Series (Code 61) SAE-16 Straight Thread (1-5/16-12UN-2B)

Drain Port SAE-6 Straight Thread (9/16-18UNC) SAE-6 Straight Thread (9/16-18UNC)

3/4" SAE 4-Bolt Flange M10 Thread Std PSI Series (Code 61) 3/4" SAE 4-Bolt Flange M10 Thread Std PSI Series (Code 61)

ISO 6149-6 M16 x 1.50 3/8" - BSPP

4. Options 6A2, 6A4, 9A2 and 9A4 Design Series 12 have a gasket. All other options incorporate an o-ring seal and have an o-ring groove. 13.5 N·m (120 IN-LB) TORQUE

175.51 (6.91) REF. TO PILOT FACE 8.89 (.35)

107.95 (4.25)

ROTATION ARROW

39.62 (1.56)

CASE DRAIN PORT SEE TABLE FOR SIZE

4

NAMEPLATE

I N

19.05 (.750) Ø19.02 (.749)

D 82.55 (3.250) Ø 82.50 (3.248)

THRU-SHAFT WITHOUT FLANGE OPTION “6T” & “9T” 67.56 (2.66)

G

E

12.70 (.50)

67.56 (2.66)

C

6.09 (.24) 44.45 (1.75)

Top View

C

COMPENSATED PRESSURE ADJUSTMENT 37.9 BAR (550 PSI) PER TURN

84.33 (3.32)

4.78 (.188) SAE KEY

21.16 (.833) 20.98 (.826)

INLET PORT

OUTLET PORT

A

F

H

Rear View

Side View

Dimensions – Thru Shaft Options VARIATION

C

D

E

F

G

H

6A1

41.28 (1.63)

50.83/50.85 (2.001/2.002)

57.66 (2.27)

5/16–18UNC–2B

12.50 x 3.18 (.50 x .125) Key

200.91 (7.91)

6A2

53.19 (2.0 9)

82.58/82.60 (3 .25 1/3.252 )

64.0 1 (2.52)

3/8–16UNC–2B

19.05 x 4.76 (.75 x .188) Key

207.26 (8 .16 )

6A4

53.19 (2.09)

82.58/82.60 (3.251/3.252)

N/A

3/8–16UNC–2B

9 Tooth 16/32 Pitch

207.26 (8.16)

9A2

53.19 (2.09)

82.58/82.60 (3.251/3.252)

64.01 (2.52)

M10 x 1.50

19.05 x 4.76 (.75 x .188) Key

207.26 (8.16)

9A4

53.19 (2.09)

82.58/82.60 (3.251/3.252)

N/A

M10 x 1.50

9 Tooth 16/32 Pitch

207.26 (8.16)


19 Page 37 of 123




Dimensional Data

Remote Compensator Control Pump Dimensions * Inch equivalents for millimeter dimensions are shown in (**).

NOTES: 1. Righthand (CW) rotation pump shown below. Lefthand (CCW) pumps will have compensator on opposite side. 2. When controlling pump compensator pressure with remote relief valve, remote relief valve must be capable of passing 1.89 LPM (.5 GPM). 3. Remote compensator option “M”, “ME” & “A” available on pumps with any port location. 1/4" BSPP ROTATION ARROW

NAMEPLATE DRAIN PORT SAE-6 STRAIGHT THREAD O-RING PORT (9/16-18UNF-2B)

ADAPTOR FITTING SUPPLIED WITH “9” OPTION 22.86 (.90)

I N

130.56 (5.14) REF

65.79 (2.59)

ISO 6149-4 (M12X1.5)

44.19 (1.74) 65.79 (2.59)

ADAPTOR FITTING SUPPLIED WITH PORT OPTION “8” PUMPS

INTERNAL ORIFICE INSTALLED ON OPTIONS “ME”, “A” & “C”

17.02 (.67)

REMOTE CONTROL PORT SAE-4 STRAIGHT THREAD O-RING PORT (7/16-20UN-2B REF)

130.56 (5.14) REF

102.62 (4.04)

Top View

53.34 (2.10) REF. 45.72 (1.80) REF.

FOR “M”, “ME”, “A”, “H” & “C” OPTION FOR “A” & “C” OPTION COMPENSATED PRESSURE ADJUSTMENT 64.8 BAR (940 PSI) PER TURN

25.40 (1.00)

DIFFERENTIAL ADJUSTMENT (INCLUDED ON “A” & “C” OPTION) 27.5 BAR (400 PSI) PER TURN

130.56 (5.14) 77.72 (3.06)

130.56 (5.14)

CL OF PUMP

Side View

Front View


20 Page 38 of 123




Dimensional Data Power (Torque) Control Pump Dimensions * Inch equivalents for millimeter dimensions are shown in (**).

NOTES: 1. Righthand (CW) rotation rear ported pump shown. Counterclockwise (CCW) pumps will have inlet and outlet ports reversed with compensator and power block on outlet side. 2. Power control shown on rear ported pump. Also available on side ported or thrushaft option pumps.

SAE-4 STRAIGHT THREAD PORT FOR REMOTE PRESSURE LIMITING IF DESIRED (CONTROL OPTION “H”) OR LOAD SENSE PORT (CONTROL OPTION “C”)

I N

112.01 (4.41)

Top View TORQUE LIMIT ADJUSTMENT CONTROL OPTION “H” SENSITIVITY APPROX. 21.4 N·m (190 IN-LB) PER TURN

103.12 (4.06)

44.19 (1.74)

OPTIONAL REMOTE PRESSURE COMPENSATOR SIGNAL PORT ON “H” OR “C” OPTION PUMPS (SAE-4 STRAIGHT THREAD PORT) DO NOT USE THIS PORT FOR LOAD SENSE SIGNAL

135.89 (5.35)

29.72 (1.17)

Front View

Side View


21 Page 39 of 123


Variable Volume Piston Pumps Series PVP 23/33



Performance Information Series PVP 23/33 Pressure Compensated, Variable Volume, Piston Pumps

Features • High Strength Cast-Iron Housing for Reliability and Quiet Operation • Vickers Porting Interchange • Optional Inlet/Outlet Locations for Ease of Installation • Replaceable Bronze Port Plate • Replaceable Piston Slipper Plate • Thru-Shaft Capability SAE AA, A and B Pilots Offered • Low Noise Levels

Specifications


Pressure Ratings


Outlet Port:

248 bar (3600 PSI) Continuous (P1) 310 bar (4500 PSI) Peak (P3)

Controls

Inlet Port:

1.72 bar (25 PSI) Maximum .17 bar (5 In. Hg.) Vacuum Minimum @ 1800 RPM (See inlet char t for other speeds)

• Torque (Power) Limiting

Speed Ratings:

600 to 3000 RPM

• Adjustable Maximum Volume Stop • Low Pressure Standby

Operating Temperature Range: – 40°C to 71°C (– 40°F to 160°F)

• Pressure Compensation • Remote Pressure Compensation • Load Sensing

Housing Material: Cast-Iron

Schematic Symbol (Basic Pump)

Filtration:

Maintain SAE Class 4, ISO 16/13, ISO 18/15 Maximum

Mounting:

SAE “B” or Metric 2-Bolt Flange Mount

Installation Data: See page 42 of this catalog for specific recommendations pertaining to system cleanliness, fluids, start-up, inlet conditions, shaft alignment, drain line restrictions and other important factors relative to the proper installation and use of these pumps.


†



1800 RPM

† Approx.

Noise Levels dB(A) @ Full Flow 1800 RPM (1200 RPM) 34 bar 69 bar 138 bar 207 bar 248 bar (500 PSI) (1000 PSI) (2000 PSI) (3000 PSI) (3600 PSI)

Input Power At 1800 RPM, Max. Displacement & 248 bar (3600 PSI)

PVP23

23.0 (1.4)

28.0 (7.4)

42.0 (11.1)

61 (57)

64 (59)

67 (63)

69 (65)

70 (65)

19.7 kw (26.5 hp)

PVP33

33.0 (2.0)

39.4 (10.4)

59.0 (15.6)

64 (59)

66 (59)

68 (62)

70 (64)

71 (65)

27.2 kw (36.5 hp)



22 Page 40 of 123





PVP Multiple Pumps

Pump DisplaceVariable ment Pressure Piston Range

Code


23

23 (1.4)

33

33 (2.0)

Shaft

Port & Flange Sizes


ThruShaft Threads

ThruShaft Option

Control Option

Seals

Code

Paint ing

Omit P

No Paint Paint

Code Code Omit —

Code

Mul ti ple Pumps

Code

Rotati on*

Single Pump

R

(CW)


L

(CCW)

Omit V

Multiple Pumps

Seals Nitrile Fluoroelastomers*



Pressure Range*

10

17-69 bar (250-1000 PSI)

20

17-138 bar (250-2000 PSI)

30

17-207 bar (250-3000 PSI)

36

17-248 bar (250-3600 PSI)

Code

Thru-Shaft Threads

Omit

No Thru-Shaft


6*

UNC

9**

Metric

Code Omit —

* Available with 2 or 3 port option only. ** Available with 8 or 9 port option only. Code

Paint

Shaft Option

Multiple Pumps Single Pump Pump Factory Mounted on Rear

Code

Control Options

Omit

Pressure Compensated

Pilot

**M **ME

Remote Pressure (Int.) Remote Pressure (Ext.)

A

Pressure and Flow

*C

Pressure, Flow and Power

Omit*

7/8" Keyed (SAE B)

SAE “B”

B*

13T Spline (SAE B)

SAE “B”

Code

C

1" Keyed (SAE BB)

SAE “B”

Omit

D

15T Spline (SAE BB)

SAE “B”

2

K†

25mm Keyed

Volume Stop Options No Volume Stop

Pressure Compensated and Power *Specify HP, RPM & comp setting when ordering or will get default. **"M" (May be remotely controlled) "ME" (Requires external pilot) *H

Adj. Maximum Volume Stop

Metric

* Maximum input torque is 208.1 N•m (1850 In-Lbs). † Available with 8 or 9 port option only. Code Ports Code

Type

Location

Omit

Thru-Shaft Option No Thru-Shaft

A1*

SAE “AA” Pilot / 1/2" Keyed

Omit

SA E

Re ar - Straig ht Th rea d

A2*

SAE “A” Pilot / 3/4" Keyed SAE “A” Pilot / SAE “A” 9T Spline

SAE

Side - Flange (Inch Threads)

A4

2

A5

SAE “A” Pilot / 11T Spline

3

SA E

Side - Str aight Thr ea d

B1*

SAE “B” Pilot / SAE “B” 7/8" Key

8

ISO 6149

B2*

SAE “B” Pilot / SAE “BB” 1" Key

9

BSPP

Side - Flange (Metric Threads) Side - Flange (Metric Threads)

B3

SAE “B” Pilot / SAE “B” 13T Spline

B4

SAE “B” Pilot / SAE “BB” 15T Spline

* Keyed option only available with UNC threads.


23 Page 41 of 123




Performance Data

Typical Performance Data - Fluid: Standard Hydraulic Oil 100 SSU @ 49°C (120°F) PVP33 @ 1800 RPM

PVP23 @ 1800 RPM 100 90

% y 80 c n e i c 70 i f f E 60

LPM GPM 75.7 20 68.2


100 90

18

60.6 53.0

14

45.4

12

8

22.7

6

15.1

4

7.6

2

14.9 20.0

50

20.9 28.0

Flow

w o37.9 10 50 l F 30.3

17.9 24.0

KW HP 23.9 32.0

Overall Efficiency

16

% y 80 c n e i c 70 i f f E 60

0 0 Bar 0 PSI 0

w l o F l l F u t a e r w P o t p u I n w e r s a t e d P o n e p m o C 69 1000

138 2000

207 3000

r e 11.9 16.0 w o P

68.2

18

60.6

16

53.0

14

45.4

12

Overall Efficiency Flow

KW HP 29.8 40.0

w o37.9 10 l F 30.3

8

8.9

12.0

22.7

6

6.0

8.0

15.1

4

3.0

4.0

7.6

2

0 275 4000

l o w F l u l t F a r w e o P u t p I n

0 0 Bar 0 PSI 0

0


LPM GPM 75.7 20

]

Q x (PSI)

1714

6.0

69 1000

138 2000

207 3000

8.0

0 275 4000

0

Pressure

WHERE: Q = Actual Output Flow in GPM PSI = Pressure At Pump Outlet CHp = Input Horsepower @ Full Compensation @ 1800 RPM (from graph read at operating pressure)

NOTE: The efficiencies and data in the graph are good only for pumps running at 1800 RPM and stroked to maximum. To calculate approximate horsepower for the other conditions, use the following formula:

[

r e w o 11.9 16.0 P 17.9 24.0

wer Compensa ted Po

Pressure

HP =

23.9 32.0

+ (CHp)


Flow vs. Speed

LPM GPM

PVP 23/33 Inlet Characteristics at Full Displacement bar

PSI

.41

6

.28

4

(Graph only valid at sea level) Recommended Operating Condition

e .14 2 r u s bar In-Hg s e 0 0 r P t e .17 5 l n m I u .34 10 u c a V .51 15 .68


20 0

500

1000

1500

2000

2500

106.0

28.0

t 90.8 n e m e c 75.7 a l p s i D 60.6 . x a M @ 45.5 w o l F 30.3 t e l t u O 15.2

24.0

0

0

20.0

16.0

PVP 33 12.0

PVP 23

8.0

4.0

0

3000

Shaft Speed - RPM

500

1000

1500

2000

2500

3000

Shaft Speed - RPM


24 Page 42 of 123




Performance Data


Power Control LPM GPM 45.4 12 37.9

10

30.3

8

w o 22.7 l F

6

15.1

4

7.6

2

PVP23 @ 1800 RPM

w l o e F u l l q F u o r T

0 0 Bar 0 PSI 0

69 1000

2 0 H 1 P 5 H P

1 0 7 . 5 H P H P 138 2000

207 3000

LPM GPM 60.6 16

N·m In-Lbs 118.1 1050 98.4

875

78.8

700

59.1

525

39.4

350

19.7

175

0 275 4000

e u q r o T

0

PVP33 @ 1800 RPM

N·m In-Lbs 1 57 .5 1 40 0 1 37 .8 1 22 5

53.0

14

45.4

12

37.9

10

30.3

8

w o 22.7 l F

6

15.1

4

7.6

2

1 18 .1 1 05 0

3 0 2 H 5 P H 2 0 P H 1 P 5 H w P 1 l o e 0 F u l H 7 l u r q . 5 P F T o H P

98.4

875

78.8

e u 700 q r o T

59.1

525

39.4

350

19.7

175

Pressure 0 0 Bar 0 PSI 0

69 1000

138 2000

207 3000

0 275 4000

0

Pressure

Response Times PVP 23/33 @ 1200 RPM

PVP 23/33 @ 1800 RPM 120

120

100

100

) c e s i l l i m ( e m i T

) c e 80 s i l l i 60 m ( e m40 i T

On-Stroking

80 60 40

De-Stroking

De-Stroking

20

20

0

0

Bar PSI

On-Stroking

0 0

69 1000

138 2000

207 3000

275 4000

Bar

0

69

138

207

275

PSI

0

1000

2000

3000

4000

Pressure

Pressure

PVP 23/33 Approximate Case Drain Flow @ 1800 RPM LPM GPM 3.4

.9

KW HP 3.0 4.0

3.0

.8

2.6 3.5

2.7

.7

2.3

.6

w1.9 o l F1.5

.5

1.1

.3

.8

.2

.4

.1

.4

0 0 Bar 0 PSI 0 hpm102-1.p65, lw, jk

PVP 23/33 Compensated Power @ 1800 RPM

2.2 3.0

e t r o k S r o - Z e p e o m t r o k t e C S o o Z e r R e m p m o d C d a r n a S t l o w l l F u F

1.9 2.5

r e w1.5 2.0 o P 1.1 1.5 .75 1.0 .37

69

138

207

275

1000

2000

3000

4000

.5

0 0 Bar 0 PSI 0

69

138

207

275

1000

2000

3000

4000

Pressure

Pressure

25 Page 43 of 123




Dimensional Data Rear Ported Pump Dimensions * Inch equivalents for millimeter dimensions are shown in (**).

NOTES: 1. Righthand (CW) rotation pump shown. Lefthand (CCW) pumps have inlet and outlet ports reversed. 2. Pump shown with standard pressure compensator (control option “omit”). 122.94 (4.84)

69.09 (2.72) 41.91 (1.65)

107.19 (4.22) 76.20 (3.00) 33.27 (1.31)

PRESSURE COMPENSATOR ADJUSTMENT SENSITIVITY: 37.9 BAR (550 PSI) PER TURN

107.19 (4.22) 76.20 (3.00) 33.27 (1.31) 26.67 (1.05)

101.60 (4.000) Ø101.55 (3.998) 53.34 (2.10)

23.88 (.94)

49.53 (1.95) 9.40 (.37)

DRAIN PORT SAE-8 STRAIGHT THREAD O-RING PORT (3/4-16UNF-2B REF.)

12.70 (.50)

Top View

38.10 (1.50)

58.67 (2.31)

SHAFT OPTION “OMIT” (SAE “B”) Ø 22.23 (.875) 22.20 (.874) MAX TORQUE 208.6 N·m (1,852 IN-LBS)

192.02 (7.56)

OUT

OUTLET PORT SAE-20 STRAIGHT THREAD O-RING PORT (1-5/8-12UN-2B REF)

INLET PORT SAE-20 STRAIGHT THREAD O-RING PORT (1-5/8-12UN-2B REF)

Rear View

41.15 (1.62)

ALTERNATE DRAIN PORT SAE-8 STRAIGHT THREAD O-RING PORT (3/4-16UNF-2 B REF.)

.250 SAE KEY

45.97 ( 1.81)

SHAFT OPTION “B” (SAE “B”) 13 TEETH 16/32 PITCH 30˚ INVOLUTE SPLINE MAX TORQUE = 208.4 N·m (1,852 IN-LBS)

IN

45.97 ( 1.81)

27.94 (1.10) 28.19 (1.11)

SHAFT OPTION “C” (SAE “BB”) MAX TORQUE = 336.0 N·m (2,987 IN-LBS)

25.40 (1.00) Ø 25.37 (.999)

SHAFT OPTION “D” (SAE “BB”) 15 TEETH 16/32 PITCH 30˚ INVOLUTE SPLINE MAX TORQUE = 336.0 N·m (2,987 IN-LBS)

72.90 (2.87) 21.59 (.85)

42.42 (1.67) REF.

72.90 (2.87)

ROTATION ARROW 63.50 Ø(2.50)

82.55 (3.25)

.250 SAE KEY

3.81 (.15)

102.62 (4.04) 88.39 (3.48)

25.06 (.987) 24.92 (.981)

71.12 79.50 (2.80) (3.13) 76.96 (3.03)


Side View

49.28 (1.94)

221.74 (8.73) MAX

ALTERNATE DRAIN PORT SAE-8 STRAIGHT THREAD O-RING PORT (3/4-16UN-2B REF)

Ø 26.67 (1.05)

Front View

ADJ. MAX.VOLUME STOP (3.3CC/REV./TURN) “OPTION 2” hpm102-1.p65, lw, jk

26 Page 44 of 123




Dimensional Data Side Ported – Options 2 & 3 Dimensions * Inch equivalents for millimeter dimensions are shown in (**).

Port Location A Inlet and Outlet Port 1-1/4" SAE 4-Bolt Flange 148.84 7/16-14 Threads Standard (3.10) Pressure Series (Code 61)

Option

NOTES:

2

1. Righthand (CW) rotation pump shown. Lefthand (CCW) pumps have inlet and outlet ports reversed.

122.94 (4.84)

152.40 (3.22)

3

2. Pump shown with standard pressure compensator (control option “omit”).

SAE-20 Straight Thread (1-5/8-12UN-2B)

107.19 (4.22)

69.09 (2.72) 41.91 (1.65)

A


21.59 (.85)

107.19 (4.22)

A 26.67 (1.05)

82.55 (3.25) 53.34 (2.10)

101.60 (4.000) Ø 101.55 (3.998) IN

OUT

23.88 (.94) SHAFT OPTION “OMIT” (SAE “B”) Ø 22.23 (.875) 22.20 (.874) MAX TORQUE 208.6 N·m (1,852 IN-LBS)

9.40 (.37) 12.70 (.50)

DRAIN PORT SAE-8 STRAIGHT THREAD (3/4-16UN)

38.10 (1.50)

Top View

58.67 (2.31)

41.15 (1.62)

ROTATION ARROW

Rear View

.250 SAE KEY

45.97 ( 1.81)

SHAFT OPTION “C” (SAE “BB”) MAX TORQUE = 336.0 N·m (2,987 IN-LBS)

SHAFT OPTION “B” (SAE “B”) 13 TEETH 16/32 PITCH 30˚ INVOLUTE SPLINE MAX TORQUE = 208.4 N·m (1,852 IN-LBS)

215.65 (8.49)

25.40 (1.00) Ø 25.37 (.999)

SHAFT OPTION “D” (SAE “BB”) 15 TEETH 16/32 PITCH 30˚ INVOLUTE SPLINE MAX TORQUE = 336.0 N·m (2,987 IN-LBS)

72.90 (2.87) 21.59 (.85)

42.42 (1.67) REF. 63.50 Ø (2.50)

72.90 (2.87)

102.62 (4.04)

82.55 (3.25)

.250 SAE KEY

3.81 (.15)

45.97 ( 1.81)

27.94 (1.10) 28.19 (1.11)

88.39 (3.48)

25.06 (.987) 24.92 (.981)

71.12 79.50 (2.80) (3.13) 76.96 (3.03)

CLEARANCE FOR 1/2" MOUNTING BOLTS 174.50 (6.87) 221.74 (8.73) MAX

49.28 (1.94)

DRAIN PORT SAE-8 STRAIGHT THREAD (3/4-16UN)

Ø 26.67 (1.05)

Front View

Side View

ADJ. MAX.VOLUME STOP (3.3CC/REV./TURN) “OPTION 2” hpm102-1.p65, lw, jk

27 Page 45 of 123




Dimensional Data Side Ported – Options 8 & 9 Dimensions * Inch equivalents for millimeter dimensions are shown in (**).

NOTES: 1. Righthand (CW) rotation pump shown. Lefthand (CCW) rotation pump will have inlet and outlet ports reversed.

A

B

C

D

Omit B, C, D

101.60/101.55 (4.000/3.998)

9.40 (.37)

72.90 (2.87)

ø 12.70 (.50)

K

100.00/99.95 (3.937/3.935)

9.14 (.36)

69.85 (2.75)

ø 12mm

2. Pump shown with standard pressure compensator (control option “omit”). 122.94 (4.84)

69.09 (2.72) 41.91 (1.65)

Pilot Dimensions

Shaft Option

107.19 (4.22) 78.74 (3.10)


107.19 (4.22) 78.74 (3.10) 26.67 (1.05)

21.59 (.85)

53.34 (2.10)

A

IN

OUT

22.23 (.875) Ø 22.20 (.874)

23.88 (.94)

B DRAIN PORT OPTION “8” ISO 6149-8 (M18X1.5) OPTION “9” 1/2" BSPP

Top View

38.10 (1.50)

ROTATION ARROW

12.70 (.50) 58.67 (2.31)

Rear View M10 THREAD

52.83 (2.08)

28.02 (1.103) 25.00 (.9843) 27.66 (1.089) ø 24.99 (.9838) SHAFT OPTION “K” (ø 25mm REF) 8mm x 7mm KEY MAX TORQUE = 336.4 N·m (2,990 IN-LBS)

1-1/4" SAE 4-BOLT FLANGE M10 X 1.5 THREADS STANDARD PRESSURE SERIES (CODE 61) BOTH SIDES

C

215.65 (8.49)

63.50 Ø (2.50)

102.62 (4.04) 88.34 (3.48)

82.55 (3.25)

.250 SAE KEY

3.81 (.15)

C 21.59 (.85)

42.42 (1.67) REF.

25.06 (.987) 24.92 (.981)

71.12 (2.80)

76.96 (3.03)

CLEARANCE FOR “D” MOUNTING BOLTS 174.50 (6.87)

49.28 (1.94) ALTERNATE DRAIN OPTION “8” ISO 6149-8 (M18X1.5) OPTION “9” 1/2" BSPP

221.74 (8.73) MAX

Ø 26.67 (1.05)

Front View

Side View ADJ. MAX.VOLUME STOP (3.3CC/REV./TURN) “OPTION 2” hpm102-1.p65, lw, jk

28 Page 46 of 123

79.50 (3.13)




Dimensional Data Thru-Shaft Pump Dimensions * Inch equivalents for millimeter dimensions are shown in (**).

NOTES: 13.5 N·m (120 IN-LB) TORQUE

3

1. Righthand (CW) rotation side ported pump shown. Lefthand (CCW) pump will have inlet and outlet ports reversed. 2. Install coupler on shaft of rear pump to dimension shown then lock down coupler using set screws. 3. Options, 6A2, 6A4, 9A4 and 9A5 Design Series 20 have a gasket seal, all other thru-shaft options incorporate an o-ring seal and have an o-ring groove. 4. Maximum torque transmitting capacity 209 N•m (1850 in-lbs).

E F G

2

Top View

C

A

206.76 (8.14)

C

B

174.50 (6.87)

D

Rear View Side View Thru-Shaft Options

Variation

A

B

C

D

E

F

G

6A1

232.16 (9. 14)

50.83/50.85 (2.001/2.002)

41.28 (1.63)

5/16-18UNC-2B

12. 70 x 3.18 (.50 x . 125) Key

38.10 (1.50)

69.09 (2.72)

6A2

238.51 (9.39)

82.58/82.60 (3.251/3.252)

53.19 (2.09)

3/8-16UNC-2B

19.05 x 4.76 (.75 x .188) Key

44.45 (1.75)

75.44 (2.97)

6A4

238.51 (9.39)

82.58/82.60 (3.251/3.252)

53.19 (2.09)

3/8-16UNC-2B

9 Tooth 16/32 Pitch

31.75 (1.25)

N/A

6A5

238.51 (9.39)

82.58/82.60 (3.251/3.252)

53.19 (2.09)

3/8-16UNC-2B

11 Tooth 16/32 Pitch

31.75 (1.25)

N/A

6B1

252.48 (9. 94)

101.63/101.65 (4.001/4.002)

73.03 (2. 88)

1/2-13UNC-2B

22.23 x 6.35 (.875 x .25) Key

58.67 (2.31)

89.41 (3.52)

6B2

252.48 (9. 94)

101.63/101.65 (4.001/4.002)

73.03 (2. 88)

1/2-13UNC-2B

25.40 x 6.35 (1.00 x .25) Key

45.97 (1.81)

89.41 (3.52)

6B3

252.48 (9.94)

101.63/101.65 (4.001/4.002)

73.03 (2.88)

1/2-13UNC-2B


41.15 (1.62)

N/A

6B4

252.48 (9.94)

101.63/101.65 (4.001/4.002)

73.03 (2.88)

1/2-13UNC-2B


45.97 (1.81)

N/A

9A4

238.51 (9.39)

82.58/82.60 (3.251/3.252)

53.19 (2.09)

M10 x 1.50

9 Tooth 16/32 Pitch

31.75 (1.25)

N/A

9A5

238.51 (9.39)

82.58/82.60 (3.251/3.252)

53.19 (2.09)

M10 x 1.50


31.75 (1.25)

N/A

9B3

252.48 (9.94)

101.63/101.65 (4.001/4.00)

73.03 (2.88)

M12 x 1.75


41.15 (1.62)

N/A

9B4

252.48 (9.94)

101.63/101.65 (4.001/4.00)

73.03 (2.88)

M12 x 1.75


45.97 (1.81)

N/A


29 Page 47 of 123




Dimensional Data


NOTES: 1. Righthand (CW) rotation rear ported pump shown. Lefthand (CCW) pumps will have inlet and outlet ports reversed. 2. When controlling pump compensator pressure with remote relief valve, size relief valve to pass a minimum of 1.89 LPM (.5 GPM). 3. Remote compensator shown on rear ported pump. Also available on side ported or thru-shaft option pumps. 122.94 (4.84)

1/4" BSPP

INTERNAL ORIFICE INSTALLED ON CONTROL OPTIONS “ME” & “A”

ADAPTOR FITTING SUPPLIED WITH “9” OPTION 22.85 (.90)

21.59 (.85)

DRAIN PORT SAE-8 STRAIGHT THREAD O-RING PORT (3/4-16UNF-2B REF.)

139.95 (5.51) REF

REMOTE CONTROL PORT SAE-4 STRAIGHT THREAD O-RING PORT (7/16-20UNF-2B REF.) ADAPTOR FITTING SUPPLIED WITH PORT OPTION “8” PUMPS

ISO 6149-4 (M12X1.5)

17.02 (.67)

Top View

139.95 (5.51) REF

21.59 (.85)

72.90 (2.87) 65.28 (2.57) 25.40 (1.00)

PRESSURE COMPENSATOR ADJUSTMENT: 64.8 BAR (940 PSI) PER TURN

139.95 (5.51)

DIFFERENTIAL PRESSURE ADJUSTMENT SENSITIVITY: 27.5 BAR (400 PSI) PER TURN (INCLUDED ON “A” CONTROL OPTION)

87.12 (3.43)

ROTATION ARROW

Front View

Side View


30 Page 48 of 123





NOTES: 1. Righthand (CW) rotation rear ported pump shown. Lefthand (CCW) pumps will have inlet and outlet ports reversed. 2. Power control shown on rear ported pump. Also available on side ported or thru-shaft option pumps.

OPTIONAL REMOTE PRESSURE COMPENSATOR SIGNAL PORT ON “H” OR “C” OPTION PUMPS (SAE-4 STRAIGHT THREAD PORT) DO NOT USE THIS PORT FOR LOAD SENSE SIGNAL 21.34 (.84)

41.91 (1.65) 105.92 (4.17)

POWER CONTROL ADJUSTMENT CONTROL OPTION “H” SENSITIVITY: APPROXIMATELY 22.5 N·m (200 IN-LB) PER TURN

Top View

SAE-4 STRAIGHT THREAD O-RING PORT (7/16-20UNF-2B REF.) LOAD SENSE CONTROL PORT FOR CONTROL OPTION “C”.

122.68 (4.83) 74.42 (2.93)

127.51 (5.02)

OPTIONAL REMOTE COMPENSATOR CONTROL PORT FOR CONTROL OPTION “H” 142.24 (5.60) 71.88 (2.83)

27.94 (1.10)

Side View

Front View


31 Page 49 of 123





Performance Information Series PVP 41/48 Pressure Compensated, Variable Volume, Piston Pumps

Features • High Strength Cast-Iron Housing for Reliability and Quiet Operation • Vickers Porting Interchange • Optional Inlet/Outlet Locations for Ease of Installation • Replaceable Bronze Port Plate • Replaceable Piston Slipper Plate • Thru-Shaft Capability SAE AA, A or B Pilots • Low Noise Levels

Specifications


Pressure Ratings Outlet Port: 248 bar (3600 PSI) Continuous (P1) 310 bar (4500 PSI) Peak (P3)


Controls • Pressure Compensation

Inlet Port:

• Remote Pressure Compensation • Load Sensing • Torque (Power) Limiting • Adjustable Maximum Volume Stop

1.72 bar (25 PSI) Maximum .17 bar (5 In. Hg.) Vacuum Minimum @ 1800 RPM (See inlet chart for other speeds)

Case Drain Port: .34 bar (5 PSI) Max. above Inlet Port .34 bar (10 PSI) Maximum

• Low Pressure Standby • Hi/Lo Torque (Power) Limiting

Speed Ratings:

Schematic Symbol

600 to 2800 RPM — PVP41 600 to 2400 RPM — PVP48

Operating Temperature Range: – 40°C to 71 °C (– 40°F to 160°F)

(Basic Pump)

Housing Material: Cast-Iron

†



1800 RPM

ISO 16/13 Recommended ISO 18/15 Maximum

Mounting:

SAE “B” or Metric 2-Bolt Flange Mount

Installation Data: See page 42 of this catalog for specific recommendations pertaining to system cleanliness, fluids, start-up, inlet conditions, shaft alignment, drain line restrictions and other important factors relative to the proper installation and use of theseNoise pumps. † Approx. Levels dB(A) Input Power At


Filtration:

@ Full Flow 1800 RPM (1200 RPM) 34 bar 69 bar 138 bar 207 bar 248 bar (500 PSI) (1000 PSI) (2000 PSI) (3000 PSI) (3600 PSI)

1800 RPM, Max. Displacement & 248 bar (3600 PSI)

PVP41

41.0 (2.5)

49.2 (13.0)

73.8 (19.5)

68 (60)

70 (61)

73 (65)

74 (67)

75 (69)

33.2 kw (44.5 hp)

PVP48

48.0 (2.9)

57.6 (15.2)

86.4 (22.8)

69 (60)

71 (62)

73 (65)

75 (68)

76 (69)

40.3 kw (54.0 hp)



32 Page 50 of 123





PVP Multiple Pumps

Code Omit —

Code

Pump DisplaceVariable ment Pressure Piston Range

Code


41

41 (2.5)

48

48 (2.9)

Shaft

Port Option

Multipl e Pumps


Code

Rotation*

R

(CW)

L

(CCW)

ThruShaft Threads

V


Pressure Range*

Thru-Shaft Threads

Omit

No Thru-Shaft

20

17-138 bar (250-2000 PSI)

6*

UNC

30

17-207 bar (250-3000 PSI)

9**

Metric

36

17-248 bar (250-3600 PSI)

Code

Shaft

Pilot

Omit*

7/8" Keyed (SAE B)

SAE “B”

B*

13T Spline (SAE B)

SAE “B”

C

1" Keyed (SAE BB)

SAE “B”

D

15T Spline (SAE BB)

SAE “B”

25mm Keyed

Code Omit 2

Code

Painting

Omit P

No Paint Paint

Multiple Pumps

Seals Nitrile Fluoroelastomer*

Code Omit —

* Available with 2 or 3 port option. ** Available with 8 or 9 port option.


Paint



Single Pump

Seals

Omit

Code

K †

Control Option

Code

17-69 bar (250-1000 PSI)

10

ThruShaft Option

Code Omit

Volume Stop Options No Volume Stop

Single Pump Pump Factory Mounted on Rear

Control Option Standard Pressure Compensated

**M

Remote Pressure

**ME

Remote Pressure

A

Pressure and Flow

C

Pressure, Flow and Power

H*

Pressure and Power

HLM*

Adj. Maximum Volume Stop HLA*

Metric

Multiple Pumps

Remote Pressure and Hi/Lo Power Pressure, Flow and Hi/Lo Power

* Specify HP, RPM & comp setting when ordering or will get default.

* Max. input torque is 208.1 N•m (1850 In-Lbs). † Available with 8 or 9 port option only.

** "M" (May be remotely controlled) "ME" (Requires external pilot) Code Port Option Code

Type

Description

Omit

Thru-Shaft Option No Thru-Drive

A1*

SAE “AA” Pilot / 1/2" Keyed

Omit

SAE

Rear - Straight Thread

A2*

SAE “A” Pilot / 3/4" Keyed

2

SAE

Side - Flange (Inc h)

A4

SAE “A” Pilot / SAE “A” 9T Spline

3

SAE

Side - Straight Thread

A5

SAE “A” Pilot / 11T Spline

8

ISO 6149

B1*

SAE “B” Pilot / SAE “B” 7/8" Key

9

BSPP

Side - Flange (Metric Threads) Side - Flange (Metric Threads)

B2*

SAE “B” Pilot / SAE “BB” 1" Key

B3

SAE “B” Pilot / SAE “B” 13T Spline

B4

SAE “B” Pilot / SAE “BB” 15T Spline

* Keyed option only available with UNC threads.


33 Page 51 of 123




Performance Data

Typical Performance Data - Fluid: Standard Hydraulic Oil 100 SSU @ 49°C (120°F) 100

79.5 %90 y 80 68.1 c n e i 60.6 c 70 i f f E w 60 o45.4 l F

21

34.1

9

22.7

6

11.4

3

50

PVP41 @ 1200 RPM

LPM GPM 90.9 24

KW HP 44.8 60.0

100

e n c y E f f i c i 33.6 45.0

18 16

r e 22.4 30.0 w o P

Flow 12

r w e P o w F l o l l F u

%90 y 80 c n e i c 70 i f f E 50

60

11.2 15.0

t ed Po w er Comp ensa

0 0 Bar 0 PSI 0

69 1000

138 2000

207 3000

0 275 4000

LPM GPM 90.9 24 79.5

21

68.1

18

w60.6 o l F

16

45.4

12

34.1

9

22.7

6

11.4

3

0

0 0 Bar 0 PSI 0

PVP41 @ 1800 RPM

24

90

79.5

21

68.1

18

% y 80 c n e i c 70 i f f E

w60.6 o l F

16

45.4

12

50

34.1

9

22.7

6

11.4

3

60

KW 44.8

HP 60.0

LPM GPM

n c y E f f i c i e 33.6

45.0

Flow

22.4

r w e P o w F l o l l F u

11.2

30.0

r e w o P

100

90.9

24

%90 y 80 c n e i c 70 i f f E

79.5

21

68.1

18

w60.6 o l F

16

45.4

12

50

34.1

9

22.7

6

11.4

3

60

15.0

ed Po w er Comp ensa t

0 0 Bar 0 PSI 0

138

207

0 275

2000

3000

4000

69 1000

r w e o P o w l l F l F u

0 0 Bar 0 PSI 0

0

[

]

1714

Q

.41

6

.27

4

1.38

69 1000

t LPM n e 151.5 m e 132.5 c a l p 113.6 s i D . 94.7 x a M 75.7 @ 56.8 w o l F 37.9 t e l t 18.9 u O


0

20


1000

138

207

0 275

2000

3000

4000

0

PVP48 @ 1800 RPM

KW 44.8

HP 60.0

33.6

45.0

c y E f f i c i e n

r e w o P w o l l F l u F

22.4

30.0

11.2

15.0

r e w o P

Po w er Comp ensa t ed 69 1000

138

207

0 275

2000

3000

4000

0

CHp = Input Horsepower @ Full compensation @ 1800 RPM (from graph read at operating pressure)

+ (CHp)

Recommended Operating Condition

0

15.0

PSI = Pressure At Pump Outlet

(Graph only valid at sea level)

e r u .14 2 s s bar In-Hg e r 0 0 P t e l .34 5 n I m u u .68 10 c a V1.03 15

11.2

= Actual Output Flow in GPM

PVP 41/48 Inlet Characteristics at Full Displacement PSI 8

30.0

WHERE:


bar .55

22.4

r e w o P

Pressure

NOTE: The efficiencies and data in the graph are good only for pumps running at 1200 or 1800 RPM and stroked to maximum. To calculate approximate horsepower for the other conditions, use the following formula: Q x (PSI)

45.0

Po w er Comp ensa t ed

Flow

Pressure

HP =

33.6

Ef fi ciency

Pressure

PVP48 @ 1200 RPM

LPM GPM 90.9

HP 60.0

Flow

Pressure

100

KW 44.8

2000

3000

GPM 40.0 35.0 30.0

8 P 4 P V

25.0 20.0

1 P 4 V P

15.0 10.0 5.0 0 0

Shaft Speed - RPM

PVP 41/48 Flow vs. Shaft Speed

1000

2000

3000

Shaft Speed - RPM

34 Page 52 of 123




Performance Data


Power Control PVP41 @ 1800 RPM

LPM GPM 94.6 25 75.7

1 0 H P

w56.8 15 o l F 37.9 18.9

Flow 3 4 3 1 2 2 5 0 0 5 0 5 H H H H H H P P P P P P

20

4 5 H P

LPM GPM 94.6 25

225.0 2000

75.7

e u 168.8 1500 q r o T 112.5 1000

10

l o w l F u e l 5 F u r q T o

0 0 Bar 0 PSI 0

N·m In-Lbs 281.3 2500

56.3

69 1000

138 2000

207 3000

0 275 4000

PVP48 @ 1800 RPM 5 4 4 3 0 5 0 1 2 2 3 1 5 0 5 0 5 H H 0 H H P H H P H P H H P P P P P P

20

w56.8 15 o l F

500

37.9

10

18.9

5

225.0 2000

5 5 H P

e u q r o T 112.5 1000 168.8 1500

l o w l F u e l F u o r q T

0 0 Bar 0 PSI 0

0

N·m In-Lbs 281.3 2500

Flow

56.3

69 1000

Pressure

138 2000

0 275 4000

207 3000

Pressure

Response Times PVP 41/48 @ 1200 RPM

PVP 41/48 @ 1800 RPM

300

300

) 250 c e s i 200 l l i m ( 150 e m i T100

) 250 c e s 200 i l l i m ( 150 e m i T 100

On-Stroking De-Stroking

50 0 0 PSI 0 Bar

69 1000

138 2000

207 3000

On-Stroking

De-Stroking

50

275 4000

Bar PSI

0 0

69

138

207

275

0

1000

2000

3000

4000

Pressure

Pressure

PVP 41/48 Approximate Case Drain Flow @ 1800 RPM LPM GPM

KW HP 4.5 6.0

6.1 1.6 5.3 1.4 4.5 1.2 3.8 1.0

w o3.0 l F

.8

2.3

.6

1.5

.4

.8

.2

0 0 Bar 0 PSI 0

k e r o S t o k e e r r o - Z t S p m o r o e C - Z t e o p m m R e C o d r d a n l o w t a l F l S u F 69 1000

138 2000

207 3000

3.7

5.0

3.0

4.0

1.5

2.0

.75

1.0

Compensated Power @ 1800 RPM

r e w2.2 3.0 o P

0 0 Bar 0 PSI 0

69

138

207

275

1000

2000

3000

4000

Pressure

275 4000

Pressure hpm102-1.p65, lw, jk

35 Page 53 of 123


500 0



Dimensional Data Rear Ported Pump Dimensions * Inch equivalents for millimeter dimensions are shown in (**).

NOTES: 1. Righthand (CW) rotation pump shown. Lefthand (CCW) rotation pump will have inlet and outlet ports reversed. 2. Pump shown with standard pressure compensator (control option “omit”). 71.12 (2.80)

APPROX. @ FULL PRESS

72.89 (2.87)

PRESSURE COMPENSATOR ADJUSTMENT SENSITIVITY: APPROX. 37.8 BAR (550 PSI) PER TURN

44.45 (1.75)

27.18 (1.07) SHAFT OPTION “OMIT” (SAE “B”) MAXIMUM TORQUE = 208.1 N·m (1,850 IN-LBS)

72.89 (2.87)

97.79 (3.85)

93.22 (3.67)

22.23 (.875) ø 22.20 (.874)

95.50 (3.76)

107.44 (4.23)

DRAIN PORT SAE -10 STRAIGHT THREAD PORT

15.49 (.61)

41.15 (1.62)

47.75 (1.88)

Front View 124.21 (4.89)

Top View

45.97 (1.81)

45.97 (1.81)

.250 SAE KEY 28.14 (1.10) 27.89 (1.09)

ADJUSTABLE MAX. VOLUME STOP (OPTION 2) FLOW CHANGE PER TURN = 4.1 CC/REV PER TURN

231.14 (9.10) AT MAX. DISPL (48 CC/REV) 212.85 (8.38) AT ZERO FLOW 58.67 (2.31) 9.40 (.37)

SHAFT OPTION “D” (SAE “BB”) 15 TEETH 16/32 PITCH 30˚ INVOLUTE SPLINE MAX. TORQUE = 336.4 N·m (2,990 IN-LBS)

SHAFT OPTION “C” (SAE “BB”) 1" DIA. REF. MAX TORQUE = 336.4 N·m (2,990 IN-LBS)

SHAFT OPTION “B” (SAE “B”) 13 TEETH 16/32 PITCH 30˚ INVOLUTE SPLINE MAX. TORQUE = 208.1 N·m (1,850 IN-LBS)

88.14 (3.47) 44.45 (1.75)

220.22 (8.67)

88.14 (3.47) 44.45 (1.75)

.250 SAE KEY ROT

68.58 (2.70)

25.07 (.987) 24.82 (.977) OUT

IN ø101.60 (4.00) 101.55 (3.99)

SAE -24 STRAIGHT THREAD PORT

Side View

107.69 (4.24)

Rear View hpm102-1.p65, lw, jk

36 Page 54 of 123

55.63 (2.19) 75.95 (2.99)

SAE -16 STRAIGHT THREAD PORT 107.69 (4.24)

OPTIONAL DRAIN PORT FOR INVERTED APPLICATIONS SAE-10 STRAIGHT THREAD PORT





Option


NOTES:

2

1. Righthand (CW) rotation pump shown. Lefthand (CCW) rotation pump will have inlet and outlet ports reversed.

3


SHAFT OPTION “OMIT” (SAE “B”) MAXIMUM TORQUE = 208.1 N·m (1,850 IN-LBS)

71.12 (2.80) 27.18 (1.07)

Port Sizes Inlet Outlet 1-1/2" SAE 4-Bolt Flange 1" SAE 4-Bolt Flange 1/2-13 Thread Standard 3/8-16 Thread Standard Pressure Series (Code 61) Pressure Series (Code 61) SAE-24 Straight Thread (1-7/8-12UN-2B)

72.89 (2.87) 44.45 (1.75)

APPROX @ FULL PRESS

99.82 (3.93)

SAE-16 Straight Thread (1-5/16-12UN-2B)

72.89 (2.87)

97.79 (3.86)

93.22 (3.67) 95.50 (3.76)

107.44 (4.23) 25.40 (1.00) 22.23 (.875) ø 22.20 (.874)

99.82 (3.93)

DRAIN PORT SAE-10 STRAIGHT THREAD PORT 15.49 (.61)

47.75 (1.88)

87.38 (3.44)

25.40 (1.00)

DRAIN PORT SAE-10 7/8-14 THREAD

124.21 (4.89) 176.28 (6.94)

Front View

Top View 41.15 (1.62)

45.97 (1.81)

.250 SAE KEY

45.97 (1.81)

28.14 (1.10) 27.89 (1.09) SHAFT OPTION “B” (SAE “B”) 13 TEETH 16/32 PITCH 30˚ INVOLUTE SPLINE MAX. TORQUE = 208.1 N·m (1,850 IN-LBS)

58.67 (2.31) 9.40 (.37)



ADJUSTABLE MAX. VOLUME STOP (OPTION 2) FLOW CHANGE PER TURN = 4.1 CC/REV PER TURN

240.79 (9.48) 191.01 (7.52)

95.25 (3.75)

95.25 (3.75)

.250 SAE KEY 84.84 (3.34)

68.58 (2.70) IN

OUT

25.07 (.986) 24.82 (.976)

87.38 (3.44)

ø 101.60 (4.00) 101.55 (3.99) 176.28 (6.94)

Side View hpm102-1.p65, lw, jk

84.84 (3.34)

ROT

OPTIONAL DRAIN PORT FOR INVERTED APPLICATIONS SAE-10 STRAIGHT THREAD

SEE CHART FOR INLET & OUTLET PORT SPECIFICATIONS

37 Page 55 of 123

107.69 (4.24)

107.69 (4.24)

Rear View





Shaft Option Omit B, C, D


NOTES: 1. Righthand (CW) rotation pump shown. Lefthand (CCW) rotation pump will have inlet and outlet ports reversed.

K


71.12 (2.80) 27.18 (1.07)

Pilot Dimensions A B 101.60/101.55 9.40 (4.000/3.998) (.37) 100.00/99.95 9.14 (3.937/3.935) (.36)

Inlet Port 1-1/2" SAE 4-Bolt Flange M12 Thread Standard Pressure Series (Code 61)

APPROX. @ FULL PRESS

D ø 12.70 (.50) ø 11.94 (.47)

Outlet Port 1" SAE 4-Bolt Flange M10 Thread Standard Pressure Series (Code 61)

C

C

44.45 (1.75)

SHAFT OPTION “OMIT” (SAE “B”) MAXIMUM TORQUE = 208.1 N·m (1,850 IN-LBS)

C 72.90 (2.87) 69.85 (2.75)

93.22 (3.67)

97.79 (3.86)

107.44 (4.23)

95.50 (3.76)

25.40 (1.00)

22.23 (.875) ø 22.20 (.874) OPTIONAL DRAIN PORT OPTION “8” ISO 6149 (M22X1.5) 15.49 OPTION “9” (.61) 3/4" BSPP

41.15 (1.62)

87.38 (3.44)

47.75 (1.88)

CLEARANCE FOR “D” MOUNTING BOLTS BOTH EARS

DRAIN PORT OPTION “8” ISO 6149 (M22X1.5) OPTION “9” 3/4" BSPP

124.21 (4.89) 176.28 (6.94)

.250 SAE KEY

Front View

Top View 45.97 (1.81)

45.97 (1.81)

M10 THREAD

58.67 (2.31)

52.83 (2.08)

28.02 (1.10) 25.00 (.984) 27.66 (1.08) ø 24.99 (.983)

28.14 (1.10) 27.89 (1.09) SHAFT OPTION “B” (SAE “B”) 13 TEETH 16/32 PITCH 30˚ INVOLUTE SPLINE MAX. TORQUE = 208.1 N·m (1,850 IN-LBS)

25.40 (1.00)

SHAFT OPTION “K” (ø 25mm REF) 8mm x 7mm KEY MAX TORQUE = 336.4 N·m (2,990 IN-LBS)



ADJUSTABLE MAX. VOLUME STOP (OPTION 2) FLOW CHANGE PER TURN = 4.1 CC/REV PER TURN 95.25 95.25 (3.75) (3.75)

240.79 (9.48) 191.01 (7.52)

B .250 SAE KEY

84.84 (3.34)

68.58 (2.70)

A

IN

OUT

25.07 (.986) 24.82 (.976)

87.38 (3.44) 84.84 (3.34)

ROT

176.28 (6.94) SEE CHART FOR ALTERNATE DRAI N PORT INLET & OUTLET Side View (USE IF PUMP IS I NVERTED) PORT SPECIFICATIONS OPTION “8” ISO 6149 (M22X1.5) OPTION “9” 3/4" BSPP hpm102-1.p65, lw, jk

38 Page 56 of 123

107.69 (4.24)

107.69 (4.24)

Rear View Parker Hannifin Corporation Hydraulic Pump Division Marysville, Ohio USA



Dimensional Data Thru-Shaft Pump Dimensions

WHEN MOUNTING PUMPS WITH STRAIGHT SHAFTS, INSTALL COUPLING TO THIS DIMENSION BEFORE MOUNTING PUMP


NOTES:

G F

1. Righthand (CW) rotation side ported pump with straight thread ports shown. Lefthand (CCW) pumps will have inlet and outlet ports reversed.

2

2. Later versions of Thru-Shaft options 6A2, 6A4, 6A5, 9A4 and 9A5, incorporate a gasket, P/N 801209 to seal on the rear pump rather than an o-ring. 3. Maximum torque transmitting capacity for rear pumps = 208.1 N•m (1,850 In-Lbs).

E NOTE: INPUT TORQUE RATINGS SHOWN ON PAGE A91 INCLUDE COMBINED TORQUE OF BOTH PUMPS.

Top View

A C

232.16 (9.14) REF.

C

ROT

D B

ADAPTOR MAY BE ROTATED 90 DEGREES IF DESIRED

Side View

Rear View Dimensions – Thru Shaft Options VARIATION

A

B

C

D

E

F

G

6A1

257.56 (10.14)

50.83/50.85 (2.001/2.002)

41.28 (1.63)

5/16-18UNC-2B

o/ .50 X .125 Key

38.10 (1.50)

69.09 (2.72)

6A2

263.91 (10.39)

82.58/82.60 (3.251/3.252)

53.19 (2.09)

3/8-16UNC-2B

o/ .75 X .1875 Key

44.45 (1.75)

75.44 (2.97)

6A4

263.91 (10.39)

82.58/82.60 (3.251/3.252)

53.19 (2.09)

3/8-16UNC-2B

9 Tooth 16/32 Pitch

31.75 (1.25)

N/A

6A5

263.91 (10.39)

82.58/82.60 (3.251/3.252)

53.19 (2.09)

3/8-16UNC-2B


31.75 (1.25)

N/A

6B1

277.88 (10.94)

101.63/101.65 (4.001/4.002)

73.03 (2.88)

1/2-13UNC-2B

o/ .875 X .25 Key

58.67 (2.31)

89.41 (3.52)

6B2

277.88 (10.94)

101.63/101.65 (4.001/4.002)

73.03 (2.88)

1/2-13UNC-2B

o/ 1.00 X .25 Key

45.97 (1.81)

89.41 (3.52)

6B3

277.88 (10.94)

101.63/101.65 (4.001/4.002)

73.03 (2.88)

1/2-13UNC-2B


41.15 (1.62)

N/A

6B4

277.88 (10.94)

101.63/101.65 (4.001/4.002)

73.03 (2.88)

1/2-13UNC-2B


45.97 (1.81)

N/A

9A4

263.91 (10.39)

82.58/82.60 (3.251/3.252)

53.19 (2.09)

M10 X 1.50

9 Tooth 16/32 Pitch

31.75 (1.25)

N/A

9A5

263.91 (10.39)

82.58/82.60 (3.251/3.252)

53.19 (2.09)

M10 X 1.50


31.75 (1.25)

N/A

9B3

277.88 (10.94)

101.63/101.65 (4.001/4.002)

73.03 (2.88)

M12 X 1.75


41.15 (1.62)

N/A

9B4

277.88 (10.94)

101.63/101.65 (4.001/4.002)

73.03 (2.88)

M12 X 1.75


45.97 (1.81)

N/A


39 Page 57 of 123




Dimensional Data


NOTES: 1. Righthand (CW) rotation rear ported pump shown. Lefthand (CCW) pumps will have inlet and outlet ports reversed. 2. When controlling pump compensator pressure with remote relief valve, size relief valve to pass 1.89 LPM (.5 GPM). 3. Remote compensator shown on rear ported pump. Also available on side ported or thru-shaft option pumps. REMOTE CONTROL PORT SAE-4 STRAIGHT THREAD O-RING PORT 148.08 (5.83)

1/4" BSPP

INTERNAL ORIFICE INSTALLED ON OPTIONS “ME”, “A” & “C”

ADAPTOR FITTING SUPPLIED WITH “9” OPTION 22.86 (.90) 144.78 (5.70) REF

ADAPTOR FITTING SUPPLIED WITH PORT OPTION “8” PUMPS

ISO 6149-4 (M12X1.5)

DRAIN PORT SAE-10 STRAIGHT THREAD PORT

17.02 (.67)

Top View

149.35 (5.70) REF

44.45 (1.75)

PRESSURE COMPENSATOR ADJUSTMENT SENSITIVITY: APPROXIMATELY 64.8 BAR (940 PSI) PER TURN

98.30 (3.87) REF. 93.22 (3.67) REF.

DIFFERENTIAL PRESSURE ADJUSTMENT SENSITIVITY: APPROXIMATELY 27.5 BAR (400 PSI) PER TURN (INCLUDED ON “A” CONTROL OPTION)

25.40 (1.00) 144.78 (5.70) 91.95 (3.62)

Front View

Side View


40 Page 58 of 123





NOTES: 1. Righthand (CW) ported pump shown. 2. Power (Torque) control shown with rear ported pump. Also available on side ported and thru-shaft pumps. 3. Power torque control does not change with rotation.

OPTIONAL REMOTE PRESSURE COMPENSATOR SIGNAL PORT ON “H” OR “C” OPTION PUMPS (SAE-4 STRAIGHT THREAD PORT) DO NOT USE THIS PORT FOR LOAD SENSE SIGNAL 61.47 (2.42) 44.45 (1.75)

TORQUE CONTROL ADJUSTMENT CONTROL OPTIONS “H” & “C” APPROXIMATE / SENSITIVITY: PVP48: 135.0 N·m (1200 IN-LBS) PER TURN PVP41: 125.0 N·m (1000 IN-LBS) PER TURN

144.78 (5.70)

LOAD SENSE SIGNAL PORT ON “C” OPTION PUMP (SAE-4 STRAIGHT THREAD PORT)

120.14 (4.73) REF

129.29 (5.09)

50.55 (1.99) 120.40 (4.74)

Front View

Side View


41 Page 59 of 123




Installation Information Use of a Relief Valve The use of a relief valve, while not mandatory is recommended in the main circuit to suppress hydraulic shock loads and adds additional system protection.

Fluid Recommendations Premium quality hydraulic oil with a viscosity range between 150-250 SSU (30-50 cst.) at 38°C (100°F). Normal operating viscosity range between 80-1000 SSU (17-180 cst.). Maximum start-up viscosity is 4000 SSU (1000 cst.). NOTE: Consult Parker when exceeding 71°C (160°F) Inlet Fluid Temperatures. Oil should have maximum anti-wear properties, rust and oxidation treatment.

Installation and Mounting

Filtration

When mounting a PVP Series Pump, the “case drain” must be on top of the pump. The “case drain” should be a separate line unrestricted to the reservoir and extend below the oil level as far from the inlet line as possible. The “case drain” line must not exceed .7 bar (10 PSI) back pressure. Suggested maximum line length is 10 feet.

For maximum pump and system component life, the system should be protected from contamination at a level not to exceed 125 particles greater than 10 microns per milliliter of fluid. (SAE Class 4/ISO 16/13.) Due to the nature of variable displacement pumps, variations in pump inlet conditions, fluid acceleration losses, system aeration, and duty cycle we do not recommend suction line filters. We do recommend the use of a properly sized, in-tank, suction strainer. Contact your Parker representative for assistance.

Special Installations Consult your Parker representative for any application requiring the following: Pressure above rated, drive speed above maximum, indirect drive, fluid other than petroleum oil, oil temperature above 71°C (160°F).

Start-Up On initial start-up, the case should be filled with oil, pressure adjustments should be reduced and the circuit should be open to permit priming.

Inlet Pressure Not to exceed 1.72 bar (25 PSI).

Inlet Conditions Not to exceed .17 bar (5 In. Hg.) Vacuum at 1800 RPM on petroleum base fluids. See recommended speed spectrum for specific inlet conditions.

Shaft Rotation and Line Up Pump and motor shaft alignment must be within .010 TIR maximum, using a standard floating coupling. Please follow coupling manufacturer’s recommended installation instructions to prevent end thrust on pump shaft. Turn pump to assure freedom of rotation. Pump and motor must be on a rigid base. The coupling should be sized to absorb the peak horsepower developed.


42 Page 60 of 123


PUMP MOUNTS for ELECTRIC MOTORS

VC

182TC thru 256TC Motor Size

182TC

184TC

213TC

215TC

254TC

256TC

213UC

215UC

254UC

256UC

3

5

7-1/2

10

15

20

2

3

7-1/2

10

1.125

1.125

1.375

1.375

1.625

1.625

1.125

1.125

1.375

1.375

1/4

1/4

5/16

5/16

3/8

3/8

1/4

1/4

5/16

5/16

2.625

2.625

3.125

3.125

3.750

3.750

2.750

2.750

3.500

3.500

HP/1800 RPM Shaft Diameter Key Size Shaft Length

213UC thru 256UC

X=Permissible inside radial clearance Y=Pump end flange thickness Horizontal Mounting Only

STYLE 5 ADAPTER

STYLE 6 ADAPTER

X=Permissible inside radial clearance Y=Pump end flange thickness Vertical Mounting Only (see page 145 for vertical mounting information & vertical mounting gasket)

X=Permissible inside radial clearance Y=Pump end flange thickness Horizontal/Vertical Mounting Only

STYLE 7 ADAPTER

(see page 145 for vertical mounting information & vertical mounting gasket)

STYLE 8 ADAPTER

X=Permissible inside radial clearance Y=Pump end flange thickness Horizontal Mounting Only

If your pump is not listed or is a non-standard pump, contact us for special machining and/or information. Not all pump mounting holes are supplied on every adapter.

Pump Type

Flange

XAJ Bolt Circle

XAK Pump Pilot

XBF Mounting Holes

Standard SAE Pump Flanges

USA4F17

SAE AA

4 Bolt

2 Bolt

+NON-STOCK SPECIAL ORDER ITEM

133

2.84

3.25

1.781

2.001

5/16-18

3/8-16

Mounting Horiz / Vert

Face to Face

Vescor Part Number

7

yes

yes

4.38

2194

7

yes

yes

4.63

3371

5

yes

no

5.00

2000

7

yes

yes

5.00

6033

6

no

yes

5.00

6053

7

yes

yes

5.25

168199+

7

yes

yes

5.44

157199

6

no

yes

5.75

6056

5

yes

no

5.81

1965

7

yes

yes

5.88

6037

7

yes

yes

6.88

6041+

6

no

yes

6.81

6059+

7

yes

yes

4.38

2196

7

yes

yes

4.63

3373

5

yes

no

5.00

1994

A dapter Style

(see page 142 for Motor Mounting Spacers, page 143 for Vertical Mounting Rings)

NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. 1 JULY 03

Page 61 of 123


VC

182TC thru 256TC Pump Type

Flange

XAJ Bolt Circle

213UC thru 256UC XAK Pump Pilot

XBF Mounting Holes

Standard SAE Pump Flanges

SAE AA

SAE A

SAE B

SAE C

SAE D

2 Bolt

2 Bolt

2 Bolt 4 Bolt

3.25

4.19

5.75 5.00

2 Bolt

7.12

4 Bolt

6.38

2 Bolt 4 Bolt

9.00

2.001

3/8-16

3.251

3/8-16

4.001

5.001

6.001

1/2-13

5/8-11 1/2-13

3/4-10



Face to Face

Vescor Part Number

7

yes

yes

5.00

6031

6

no

yes

5.00

6052

7

yes

yes

5.25

168299

7

yes

yes

5.44

157299

6

no

yes

5.75

6057

7

yes

yes

5.88

6035

7

yes

yes

6.88

6039+

6

no

yes

6.81

6060+

7

yes

yes

4.38

2198*

7

yes

yes

4.63

6026*

5

yes

no

5.00

1960

7

yes

yes

5.00

6030*

6

no

yes

5.00

6054

7

yes

yes

5.25

168399*

7

yes

yes

5.44

3364*

6

no

yes

5.75

6055

5

yes

no

5.81

1959

7

yes

yes

5.88

6034*

8

yes

no

6.38

3365

5

yes

no

6.81

1950

6

no

yes

6.81

6058

7

yes

yes

6.88

6038*

8

yes

no

7.38

3361

5

yes

no

5.00

1964

6

no

yes

5.00

6032

8

yes

no

5.44

254199

6

no

yes

5.75

6036

5

yes

no

5.81

1952

8

yes

no

6.38

254299

5

yes

no

6.81

1951

6

no

yes

6.81

6040

8

yes

no

7.38

254399

8

yes

no

5.44

1946

8

yes

no

6.38

1955

8

yes

no

7.38

1956

Steel

yes

no

7.00

1886

Steel

yes

no

8.25

1884

A dapter Style

*contains (2) SAE 45° mounting patterns


Page 62 of 123

134


VC


XAJ Bolt Circle

Flange


XBF Mounting Holes

SAE 2 Bolt 45° Offset Mounting Flange SAE B (45°)

SAE C (45°)

2 Bolt

5.75

2 Bolt

7.12

4.001

5.001

1/2-13

5/8-11

SAE 4 Bolt Mounting Flange (MODIFIED)

4BM

4 Bolt

5.00

4.001

3/8-16


Face to Face

Vescor Part Number

8

yes

no

5.44

2116

8

yes

no

6.38

2117

8

yes

no

7.38

2118

8

yes

no

5.44

2111+

8

yes

no

6.38

2110

8

yes

no

7.38

2109

5

yes

no

5.00

2175+

6

no

yes

5.00

181599+

6

no

yes

5.75

181699+

5

yes

no

5.81

2176

8

yes

no

6.38

2177+

6

no

yes

6.81

181799+

Steel

yes

no

7.50

3350

5

yes

no

5.00

2108

6

no

yes

5.00

6089

6

no

yes

5.75

6096+

5

yes

no

5.81

2190

8

yes

no

6.38

1931

8

yes

no

7.38

6098

5

yes

no

5.00

1943

5

yes

no

5.81

1944

5

yes

no

5.00

1972+

7

yes

yes

5.88

6044

7

yes

yes

6.88

6045

5

yes

no

5.00

1935

7

yes

yes

4.38

3375

7

yes

yes

4.63

3398+

5

yes

no

5.00

2005+

6

no

yes

5.00

3396+

7

yes

yes

5.00

6046

7

yes

yes

5.25

168599

7

yes

no

5.44

3352+

6

no

yes

5.75

3974+

7

yes

yes

5.88

3351+

8

yes

no

6.38

3358

A dapter Style

4 Bolt Square Mounting Flanges 4HC

4 Bolt

4HNA

8.485

4 Bolt

4HNB

5.006

4 Bolt

4HV

6.901

4 Bolt

5.000

3.751

3.742

5.316 3.750

5/8-11

3/8-16

1/2-13 3/8-16

6 Bolt Mounting Flanges 6HA

6 Bolt

3.25

2.626

7/16 Dia.

6HC

6 Bolt

2.874

2.249

7/16 Dia.

Double A Pumps (BSM) 14-42-PFG

4 Bolt

Spl. Mtg.

1.249

15/64 Dia.

Metric Series Pump Flanges

80MM

4 Bolt

100MM

80.01MM

5/16-18


135


Page 63 of 123


VC


XAJ Bolt Circle

Flange


XBF Mounting Holes


Face to Face

Vescor Part Number

5

yes

no

6.81

3369

7

yes

yes

6.88

3366

6

no

yes

6.81

3397+

8

yes

no

7.38

3353+

7

yes

yes

4.38

2145+

7

yes

yes

4.63

2148+

5

yes

no

5.00

1877+

6

no

yes

5.00

1997+

7

yes

yes

5.00

2152+

7

yes

yes

5.25

168499

3/8-16

7

yes

yes

5.44

3354+

5/16-18

6

no

yes

5.75

6099+

7

yes

yes

5.88

2149+

8

yes

no

6.38

2154+

5

yes

no

6.81

1947+

6

no

yes

6.81

2140+

7

yes

yes

6.88

2153+

8

yes

no

7.38

2163+

5

yes

no

5.00

1878+

6

no

yes

5.00

2166+

8

yes

no

5.44

2158+

6

no

yes

5.75

2171+

8

yes

no

6.38

3356

5

yes

no

6.81

2156+

6

no

yes

6.81

2157+

8

yes

no

7.38

2159+

8

yes

no

5.44

232199+

8

yes

no

6.38

232299+

8

yes

no

7.38

232399+

8

yes

no

5.44

2167+

8

yes

no

6.38

2174

8

yes

no

7.38

2187+

7

yes

yes

5.00

6066

7

yes

yes

5.88

2183

7

yes

yes

6.88

2184

Metric Series Pump Flanges 80MM

80MM

100MM

112MM

125MM

4 Bolt

100MM

2 Bolt

109MM

4 Bolt

103MM

2 Bolt 4 Bolt

2 Bolt 4 Bolt

2 Bolt 4 Bolt

140MM 125MM

160MM 140MM

180MM 160MM

80.01MM

80.01MM

100.01MM

112.01MM

125.01MM

5/16-18

1/2-13 3/8-16

1/2-13 3/8-16

5/8-11 1/2-13

Metric Series 4 Bolt Flange R4

4 Bolt

80MM

63.01MM

13/32 Dia .

A dapter Style



Page 64 of 123

136

Magnaloy Coupling Design Features “Load-Lock” Design is simple and effective. The drive-lug configuration is tapered from top to base, as are the mating lugs of the opposing coupling hub. Under load, the insert conforms to the tapers, inter-locking the two hubs. This loadlock design protects bearings and equipment by eliminating end thrust in both directions... and it requires only one set-screw in each hub. Radial Lug Design is logical and efficient. The most common failure of an elastomeric insert type drive coupling is hysteresis failure of the elastomeric element - breakdown of the elastomer due to cyclical overworking and associated heat generation. Magnaloy Coupling’s drive lugs are in a true radial orientation. Applied forces are evenly distributed in the compressive direction only, eliminating the heat generating radial component. True compressive loading reduces internal heat generation and improves elastomer life. F F

F

MAGNALOY COUPLING DESIGN Under loaded conditions, the resultant forces applied on the element segments are evenly distributed in the compressive direction only. This results in no radial forces to multiply the internal heat generation.

F Fc

Fr F

F Fr

Fc

Fc

Fr F

Fc Fr

F

CONVENTIONAL DESIGN A Under loaded conditions this jaw design results in the applied forces exerting components in the compressive and radical directions. These forces change direction and magnitude along the jaw arc which greatly increase the internal movement of the element which causes heat generation. CONVENTIONAL DESIGN B This more conventional straight sided jaw design also exerts component forces in the compressive and radial directions when under load. The radial component is outward (acting to extrude the element) and changes in magnitude only, as does the compressive component, along the jaw surface. The component forces resulting from this design also causes increased internal movement in the element.


P.O. Box 455 Alpena, MI 49707 Fax: 989-354-4190

Magnaloy ® is a registered trademark of the Douville Johnston Corp.

Page 65 of 123

989-356-2186


2

Premium Flexible Drive Couplings

Magnaloy is the original lightweight, heavy-duty flexible drive coupling. Light weight magnesium construction makes Magnaloy couplings 76% lighter than cast iron and 36% lighter than aluminum units... and they’re stronger than either! The benefits are many... Reduced loads on bearings, shafts and pumps, for longer component life. Easier handling and installation. Rust proof and corrosion resistant. Magnaloy’s close machining tolerances (TIR of .002”) assures vibration - free operation and easy, accurate alignment without need for special tools. Solid magnesium alloy permanent mold castings are heat treated and offer the highest strength-to-weight ratio available.

Coupling Performance Specifications Coupling Maximum Model Bore

Wr2 Insert lb.- ft2. Number

100

1-1/8

.0046

200

1-3/8

.0068

300

1-5/8

.022

400

1-7/8

.031

500

2-3/8

.071

600

2-5/8

.16

700

2-7/8

.34

800

3-7/8

.95

900

4-3/4

4.20


170N 170U 170H 270N 270U 270H 370N 370U 370H 470N 470U 470H 570N 570U 570H 670N 670U 670H 770N 770U 770H 870N 870U 870H 970N 970U

Rated Torque lb.- in. 340.7 511.0 1,022.1 398.3 597.4 1,194.9 701.4 1,052.1 2,104.2 1,056.3 1,584.5 3,168.9 2,194.8 3,292.2 6,584.4 4,946.7 7,420.1 14,840.1 11,639.8 17,459.7 29,099.5 21,889.4 32,834.1 47,062.2 47,842.3 71,763.5

Torsional Rigidity lb-in/Deg 42 53 182 55 68 234 81 148 336 138 310 488 314 695 1,571 676 1,510 2,960 1,805 2,104 3,680 8,428 -


Page 66 of 123

Horse Power Rating@ 100 1200 1800 rpm rpm rpm .55 .82 1.65 .64 .96 1.92 1.12 1.68 3.36 1.69 2.5 5.1 3.5 5.3 10.5 7.9 11.9 23.7 18.6 27.9 46.5 35.0 52.5 75.2 76.5 114.8

6.5 9.8 14.7 9.8 19.8 29.7 11.5 7.6 11.5 17.2 23.0 34.5 13.5 20.2 20.2 30.3 40.4 60.6 20.3 30.4 30.4 45.6 91.3 60.8 42.1 63.2 94.8 63.2 126.4 189.6 142.5 94.9 213.7 142.5 284.9 427.4 335.2 223.5 335.2 502.8 558.75 838.0 420.3 630.4 630.4 945.6 1,354.5 903.0 918.6 1,377.9 1,377.9 2,066.8

989-356-2186


3

Dimensional Specifications Magnaloy Coupling Dimensional Specifications Models 100, 200, 300, 400 100

200

300

A 2.54 3.10 3.58 B 2.600 2.900 3.450 C 2.00 2.25 2.90 D 0.56 0.68 0.78 E 0.68 0.84 0.96 F 0.42 0.42 0.44 G 0.31 0.43 0.56 W 1/16 1/16 1/16 X 0.90 0.90 0.98 T 1/4-20 5/16-18 5/16-18

X W

T

400 4.24 3.980 3.05 1.00 1.06 0.54 0.73 1/16 1.20 3/8-16

C B

D

TOLERANCES: 2 Place Decimals + .01 3 Place Decimals + .001

E

F

G

A

X W

T

Model 500 500 A B C D E F G W X T

4.67 4.800 4.00 1.04 1.23 0.64 0.70 1/16 1.41 3/8-16

X*: Maximum Space between shaft ends to allow full shaft engagement in Hub Bore.

CB

Y*: Minimum spacing between shaft ends.

* Given for reference only.

D


A B C D E F G W X T

700

800

900

5.98 5.975 4.50 1.60 1.33 0.62 1.13 1/16 1.36 3/8-16

6.99 6.900 5.19 2.08 1.32 0.89 1.13 1/16 1.97 1/2-13

7.99 8.600 7.00 2.25 1.62 1.00 1.58 1/16 2.25 1/2-13

10.15 11.400 8.30 2.75 2.20 1.32 1.88 1/16 2.89 3/4-10

G

X W

C B



F A

T

Models 600, 700, 800, 900 600

E


Page 67 of 123

D

E

F A

989-356-2186


G

4

Bore & Keyway Combinations Standard Bore and Keyway Combinations Magnaloy “Standard” Bore & Key Combinations

Magnaloy “Standard” Bore & Key Combinations

Model Bore/Key Model Code Code Bore Key

Model Bore/Key Model Code Code Bore Key

M M M M M M M M M M M M M M M M M M M M M M M M M M

__ __ __ 01203 __ __ __ 01403 __ __ __ 01404 __ __ __ 01604 __ __ __ 01804 __ __ __ 02005 __ __ __ 02006 __ __ __ 02206 __ __ __ 02404 __ __ __ 02406 __ __ __ 02806 __ __ __ 02808 __ __ __ 03008 __ __ __ 10006 __ __ __ 10008 __ __ __ 10408 __ __ __ 10608 __ __ __ 10808 __ __ __ 10810 __ __ __ 11210 __ __ __ 11212 __ __ __ 11412 __ __ __ 11610 __ __ __ 11612 __ __ __ 12012 __ __ __ 12412

3/8 7/16 7/16 1/2 9/16 5/8 5/8 11/16 3/4 3/4 7/8 7/8 15/16 1 1 1 1/8 1 3/16 1 1/4 1 1/4 1 3/8 1 3/8 1 7/16 1 1/2 1 1/2 1 5/8 1 3/4

x x x x x x x x x x x x x x x x x x x x x x x x x x

3/32 3/32 1/8 1/8 1/8 5/32 3/16 3/16 1/8 3/16 3/16 1/4 1/4 3/16 1/4 1/4 1/4 1/4 5/16 5/16 3/8 3/8 5/16 3/8 3/8 3/8

1 2 3 4 5 6 7 8 9 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

• • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • • • •

M M M M M M M M M M M M M M M M M M M M M M M M M M

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

• • • • • • •

• • • • •

• • • • • • • • • •

__ __ __ 12414 __ __ __ 12816 __ __ __ 13016 __ __ __ 20016 __ __ __ 20416 __ __ __ 20816 __ __ __ 21220 __ __ __ 21620 __ __ __ 22020 __ __ __ 22420 __ __ __ 22824 __ __ __ 30024 __ __ __ 30824 __ __ __ 31228 __ __ __ 31628 __ __ __ 32028 __ __ __ 32428 __ __ __ 32832 __ __ __ 40032 __ __ __ 40432 __ __ __ 40832 __ __ __ 41232 __ __ __ 41632 __ __ __ 41640 __ __ __ 42040 __ __ __ 42440

1 3/4 1 7/8 1 15/16 2 2 1/8 2 1/4 2 3/8 2 1/2 2 5/8 2 3/4 2 7/8 3 3 1/4 3 3/8 3 1/2 3 5/8 3 3/4 3 7/8 4 4 1/8 4 1/4 4 3/8 4 1/2 4 1/2 4 5/8 4 3/4

x x x x x x x x x x x x x x x x x x x x x x x x x x

1 2 3 4 5 6 7 8 9 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

• • • • • • • • • • • • • • • • • •

7/16 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 3/4 3/4 3/4 7/8 7/8 7/8 7/8 1 1 1 1 1 1 1 1/4 1 1/4 1 1/4

• • • • • • • • • • • • • • • • • • • •

• • • • • • • •

• • • • • • • • • • • • • • • • • • • • • • •

Shaded Area: AGMA semi-standard bore key combinations.

Bore Tolerances Part Number Usage: Magnaloy Coupling Hub part numbers may be specified using the following format: Start with letter “M” designating Magnaloy, followed by 3 digit Model Code (100, 200, etc.), then the specific 5 digit Bore Key Code.

Over

Include

Tolerance

-1 2 3 4

1 2 3 4 5

+.0008/ +.0003 +.0013/ +.0005 +.0018/ +.0008 +.0020/ +.0010 +.0023/ +.0010

Example: Model 500 hub with a 1 3/8 bore and 5/16 keyway would be specified as: M50011210 - No bore hubs are designated as ‘R’ code, ie: M500R.

Additional Coupling Specifications Model Number

100

200

300

400

500

600

700

800

900

Maximum Bore Complete Coupling Approx. Wght.

1-1/8 3/4

1-3/8 1

1-5/8 2

1-7/8 3

2-3/8 4

2-5/8 7

2-7/8 3-7/8 12 18

4-3/4 38

3 .74 170

3 .74 270

3 .75 370

3 .98 470

4 1.12 570

6 1.02 670

6 1.50 770

6 2.27 970

(Solid Hub)

Number of Drive Lugs Hub Movement for Insert Removal Basic Insert Number



Page 68 of 123

989-356-2186


6 1.63 870

5

Insert Selection Guide

Magnaloy Coupling’s full range of flexible inserts permit custom design performance for a wide range of applications. All insert materials offer complete electrical insulation, as Magnaloy’s design eliminates all metal-to-metal contact.

Neoprene (Code N) - Black material Standard material with Magnaloy Coupling. Good general purpose material offering good resiliency and load capabilities. Temp range o o o o 30 F to +250 F (-34 C to =121 C) optional 80A durometer (painted gold) and 90A durometer (painted silver) are available for slight increased load capability and less resiliency. Nitrile (Buna N) (Code B) - Painted blue Excellent material with petroleum products. Excellent compression set and abrasion o resistance characteristics. Temp range -60 F to o o o +250 F (-51 C to +121 C). Urethane (Code U) - Yellow Excellent mechanical and physical properties. Offers good medium duty durability and resiliency. Urethane tends to soften in higher temperatures ando humid cono ditions. Temp Range -30 F to +150 F o o (-34 C to +66 C). Viton (Fluorocarbon) (Code V) - Red material Part Number Usage: Magnaloy Coupling Insert part numbers may be specified using Excellent fluid compatibility and high temperature characteristics. Good the following format: Start with letter ‘M’ compression set and resiliency. Temp range o o o o designating Magnaloy followed by 3 digit 20 F to +350 F (-29 C to +177 C). insert model size (170, 270, etc.) then the specific material code letter. If an optional Hytrel (Code H) - Blue-green material - Superior durometer is being specified, after the physical and mechanical properties and material code letter supply the durometer excellent fluid compatibility and high temperature characteristics. Hardness (50D) number divided by 10. approaches that of plastic and offers little EXAMPLES: Urethane insert for Model 300, M370U; resiliency. Excellent performanceo under heavy 80 Duro Neoprene for Model 200, M270N8. o dutyo conditions. Temp range -65 F to +300 F o (-54 C to +149 C). Other materials are available for special applications. Consult factory for recommendations and availability.



Page 69 of 123

989-356-2186


8

Insert Selection Guide Service Factors - Load Characteristics Type of Prime Mover Load Standard Motor High Torque Classification or Turbine Motor

I.C. Engine I.C. Engine 6 or more cyl. less than 6 cyl.

Uniform (U) Moderate (M)

1.0 1.5

1.5 2.0

1.5 2.0*

2.0* 2.5*

Heavy (H)

2.0*

2.5*

2.5*

3.0*

Uniform Load: Steady loading, non-reversing, non-reversing, torque does not exceed rating. Moderate Load: Uneven loading with moderate shock, frequent starts, infrequent reversals, peak torque may exceed average rate of prime mover by 125%. Heavy Load: Uneven loading with heavy shock, frequent reversals, peak torque may exceed average rating of prime mover by 150%. *Recommend use of Urethane or Hytrel Insert.

Drive Unit

Load Sym.

Agitators

U

Blowers Compressors • Cen Centri trifug fugal al • Rotary • Reciprocating Conveyors • Reciprocating • Screw • Shaker Cranes & Hoists Crushers Elevators • Freight & Pass. Fans • Centrifugal • Propeller • Cooling Tower Generators • Weldin Welding g Mills Machine Tools Mixers Paper Mill Machinery Pumps • Centrifuga Centrifugall • Rotary • Reciprocating • On Injection Molding Equip. Screens • Air & Water Washing • Freight & Pass. Stokers Textile Machinery Woodworking Machinery Winches

U U M H* U M M H M H* M H* U M H U H H* M M M U M H* H* U H U M M H*

Selection Method 1. Several specifics must be considered to make the best choice of couplings: A. Type of prime mover and load characteristics (see table above). B. Shaft diameter and key size or spline configuration (No. of teeth, pitch ratio, pressure angle). C. Horsepower rating rating of loads to to be transmitted. transmitted. D. Maximum operating speed (rpm). E. Maximum operating misalignment. F. Clearance limitations. 2. Calculate effective hp/100 rpm by use of table above and select the minimum size couplings recommended. VERIFY YOUR YOUR SELEC SELECTION TION:: 3. VERIFY A. Check for maximum bore size. B. Check dimensions for for adequate clearance. C. Indicate any special insert specification and/or coupling coating for environmental protection, if required. Equation: Effective HP per 100 RPM = rated HP x Service Factor x 100/RPM Example: 150 HP 4 cyl. Diesel Engine Driving Reciprocating Irrigation Pump operating at 3250 RPM Service Factor = 3.0 (Hytrel Insert recommended) Eff. HP per 100 RPM = 150 HP x 3.0 x 100/3250 RPM = 13.85 HP/100 RPM Model 600 rating with Hytrel Insert is 23.7 HP/100 RPM

NOTE: Above service factors are intended for use as a general guide only. only. * Recommend use of Steel Bushing and Clamp with Splined Bores.



Page 70 of 123

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9

Installation Instructions

Shaft spacing should be within range given by dimensions ‘W’ and ‘X’ as shown in charts on page 4. Position each hub on proper size shaft - Magnaloy couplings are bored to standard “push fit” tolerances, if a tight fit exists check shaft for burrs. Maximum benefits are obtained with hubs positioned to allow complete shaft engagement within bore. However, some equipment designs do not permit this condition - maximum shaft engagement should be utilized in any case.

Alignment - Place a straight edge (scale) at top and side of coupling. coupling. Use a .005 inch feeler gauge under scale for for final inspection. inspection. This will indicate accurate accurate parallel and angular alignment. Magnaloy’s precision tooled outside surfaces s urfaces permit this simple, but accurate alignment method.

Secure equipment mounts and recheck alignment for movement. Install the insert in the coupling positioning hubs in contact with lip around outside of insert. Before tightening set screws, run the coupling and check for separation of hubs or creep . Recheck alignment and tighten set screws. With the Steel Bushed/Clamp type couplings, to facilitate installation on the shaft, it may be necessary to slightly loosen the set-screw over the keystock. When securing the coupling to the shaft, first tighten the clamp bolt, then tighten the set--screw against the keystock.



Page 71 of 123

989-356-2186


10

Mis-Alignment Capabilities Magnaloy couplings offer four-way flexibility (parallel, angular, axial and torsional) and require no lubrication. They are are easily installed and properly properly aligned without use of special tools or equipment - a straight edge and hex wrench are the only tools required. Magnaloy’s Magnaloy’s insert reduces noise and vibration and permits needed flexibility for proper operation within alignment capabilities.

Recommended Torques for Fasteners Model

Set Screw

Clamp Screw

100 60-70 in. lbs. 130-140 in. lbs. 200 130-140 in. lbs. 130-140 in. lbs. 300 130-140 in. lbs. 210-220 in. lbs. 400 190-200 in. lbs. 210-220 in. lbs. 500 190-200 in. lbs. 300-310 in. lbs. 600 190-200 in. lbs. 35-36 ft. lbs. 700 300-310 in. lbs. 35-36 ft. lbs. 800 300-310 in. lbs. 49-50 ft. lbs. 900 100-110 ft. lbs. 100-110 ft. lbs. Intended as a general guide for fastener torques with Magnaloy Couplings.

Perfect alignment alignment of equipment eq uipment shafts, in most cases, is impractical impractical to obtain or maintain, maintain, and misaligned equipment produces produces excess stress on bearings bearings and coupling. Magnaloy’s Magnaloy’s insert design will accept misalignment strain and, when excessive, will cause insert wear as a visual and audible indication of misalignment problems. However, Magnaloy’s inserts are inexpensive inexpensive and easily replaced; under normal conditions conditions the insert seldom requires replacement.

Maximum 1 Angular Mis-Alignment o

M i s - A l i g n m e n t t Capabilities

Maximum .015 in. Parallel Mis-Alignment



Page 72 of 123

989-356-2186


11

Technical Bulletin & Notes Keystock Interference with Drive Lug Since the Magnaloy Coupling keyway in a bored and keyed hub is broached between the drive lugs, there is a potential for interference with the keystock of the drive lugs and the driver lugs of the driven hub. Interference will result when ALL the following conditions exist: A) The shaft diameter is GREATER than listed below. B) T h i s shaft extends into the hub insert core area. C) The keystock on this shaft extends with the shaft. The interference condition can be corrected by shortening the keystock so it does not extend into the coupling hub insert core area.

Interference Potential exists when shaft diameters are greater than shown in this chart

Area of Interference

Cut Keystock even with this Surface

Model Size Shaft Diameter Key Size 100 200 300 400 500 600 700 800 900

11112234-

7/8 3/16 5/16 1/2 15/16 1/2 3/4 1/2 1/2

1/4 1/4 5/16 3/8 1/2 5/8 5/8 7/8 1-1/4

Failure to correct this condition will result in assembly difficulty and could cause damage to the drive or driven equipment.

Notes



Page 73 of 123

989-356-2186


12

Powdered Metal PM90 Couplings The Strong, High Quality, Low Cost, Powdered Metal Coupling from Magnaloy When your priorities for a coupling are economy and strength... specify the all-new Magnaloy Type PM 90. The PM 90 is made from high-density powdered metal and is available in standard bores up to 1 1/8 inch maximum. Double set screws are standard in all bores 1/2 inch and over. The set screws are placed over the keyway and at a 45o angle to the keyway to allow greater hoop-stress generation and maximum shaft gripping. The increased drive lug surface area on the PM 90 provides low unit loads on insert drive elements while insuring more rapid heat dissipation. Magnaloy’s exclusive insert design allows easy installation and replacement without hub removal. The drive lug design provides even compressive loading with no radial loading of insert drive elements

It is a well established fact that the major cause of failure in an elastomeric insert type drive coupling is hysteresis failure which results from overworking the insert by application of cyclic loads and the associated heat generation. These cyclic loads can be internal in origin as a result of coupling design (see page 2) and when coupled with externally applied loads can greatly reduce elastomer life. Specifying Magnaloy’s Type PM Coupling with radial designed drive lugs results in true compressive loads and improved insert life.



Page 74 of 123

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13

Suction Strainers Internally Mounted Tank Filters - your front-line defense against particle contamination Features: - Die cast aluminum end covers. - By-Pass valve available on most models(see tables). - End caps are designed to provide a positive interlock with epoxy bond to prevent leakage. - Rated flow capacity at 5 ft/sec. - Suitable with all petroleum base oils and fire retardant hydraulic fluids, coolants and lubricants.

Part Number SS-003P006-1-01 SS-005P008-1-X1 SS-008P012-1-X1 SS-010P100-1-X1 SS-023P104-X-X SS-032P108-X-X SS-053P200-X-X SS-075P208-X-X

A Outlet Port 3/8” NPT 1/2” NPT 3/4” NPT 1” NPT 1 1/4” NPT 1 1/2” NPT 2” NPT 2 1/2” NPT

B Wrench Flat 1.20” 1.20” 1.50” 1.75” 2.25” 2.35” 3.00” 3.50”

C Overall Length 3.00” 3.25” 3.25” 5.50” 6.60” 8.60” 7.20” 9.30”

D Outside Diameter 2.75” 2.75” 2.75” 2.75” 3.20” 3.20” 4.20” 4.20”

Rated Flow @ 5 ft/sec 3 GPM 5 GPM 8 GPM 10 GPM 23 GPM 32 GPM 53 GPM 75 GPM

1 - Standard 100 Mesh, contact factory for other Mesh sizes.

How to Order:

SS-003P006-1-0

Model Code

003P006 005P008 008P012 014P100 023P104 032P108 053P200 075P208

26


Code 0 3 5

By-Pass Valve Setting No By-Pass Valve 3 PSI 5 PSI

Code 1 2 3 6

Wire Cloth Mesh 100 Mesh (Std) 200 Mesh 30 Mesh 60 Mesh


Fax: 989 354-4190

Page 75 of 123

989 356-2186


Page 76 of 123

Top-Ported Pressure Filter

VF60

70 gpm

OPTIONAL DIRT ALARM OR ELECTRIC SWITCH

4.50 MAX. (114)

265 L/min 1.59 (40)

4.75 (121)

6000 psi

OUT

IN

OUT

4.55 (116)

415 bar OUT

IN 3.75 (95) 1.88 (48) ) 8 6 3 (

1.00 (25) 2.00 (50)

0 5 . 4 1 = V 9

.38–16UNC–2B x .63 (16) DEEP OR M10 x 1.5 x (16) DEEP (4) MOUNTING HOLES

3.83 (97)

Ø

Metric dimensions in ( ). Model No. of filter in photograph is VF609VZ10SD5.

Filter Housing Specifications

Flow Rating: Max. Operating Pressure: Min. Yield Pressure: Rated Fatigue Pressure: Temp. Range: Bypass Setting: Porting Head: Element Case: Weight of VF60-9V: Element Change Clearance:

Element Performance Information

Element

Up to 70 gpm (265 L/min) for 150 SUS (32 cSt) fluids 6000 psi (415 bar) 15,500 psi (1070 bar) 3300 psi (230 bar), per NFPA T2.6.1-R1-1991 -20°F to 225°F (-29°C to 107°C) Cracking: 50 psi (3.5 bar) Full Flow: 65 psi (4.5 bar) Ductile Iron Steel 24.0 lbs. (10.9 kg) 6.00” (155 mm)

Filtration Ratio Per ISO 4572/NFPA T3.10.8.8

Filtration Ratio wrt ISO 16889

Using automated particle counter (APC) calibrated per ISO 4402

Using APC calibrated per ISO 11171

ßx ≥ 100

9V3

6.8

7.5

10.0

N/A

N/A

25

9V10

15.5

16.2

18.0

N/A

N/A

12

9VZ1

<1.0

<1.0

<1.0

<4.0

4.2

55

9VZ3

<1.0

<1.0

<2.0

4.7

5.8

57

9VZ5

2.5

3.0

4.0

6.5

7.5

45

9VZ10

7.4

8.2

10.0

10.0

12.7

60

9VZ25

18.0

20.0

22.5

19.0

24.0

61

Element Collapse Rating: Flow Direction: Element Nominal Dimensions:

Fluid Compatibility

Type Fluid Petroleum Based Fluids High Water Content Invert Emulsions Water Glycols Phosphate Esters Skydrol

ßx ≥ 200

ßx(c) ≥ 200

ßx(c) ≥ 1000

150 psid (10 bar) for standard elements Outside In 9V 2.9” (75 mm) O.D. x 9.5” (240 mm) long

Appropriate Schroeder Media All Paper (E) and Synthetic (Z) Media Z1, Z3, Z5, Z10, Z25 Z10, Z25 Z3, Z5, Z10, Z25 All Z Media with EPR Seals Z3H.5, Z5H.5, Z10H.5 and Z25H.5

Note: Contact factory regarding use of E Media in High Water Content, Invert Emulsion and Water Glycol Applications.

58

Dirt Holding Capacity gm

ßx ≥ 75

S C HR O ED E R I ND U ST R IE S LL C

Page 77 of 123

For more information, refer to Fluid Compatibility: Fire Resistant Fluids, pages 19 and 20.

Top-Ported Pressure Filter VF60 

Highest rated flow Top ported pressure filter.

Pressure To 6000 psi (415 bar)

Element Series Part No.

Z Media

Flow



Features

V element offered in two lengths.

Element Selection

Element selections are predicated on the use of 150 SUS (32 cSt) petroleum based fluid and a 50 psi (3.5 bar) bypass valve.

9VZ1 9VZ3 9VZ5 9VZ10 9VZ25

9VZ1

Contact Factory

Based on Flow Rate

9VZ3 9VZ5 9VZ10 9VZ25

gpm

0

(L/min)

0

10

20

30

50

50

150

60

200

70

= ∆Phousing + ∆Pelement

Exercise:

Determine ∆P at 40 gpm (150 L/min) for VF609VZ3SD5 using 200 SUS (44 cSt) fluid.

CFX30

∆Pelement

VF60 ∆ Phousing for fluids with sp gr = 0.86:

∆Pelement =

Flow (L/min) (50)

(150)

(1.00)

12

6.0 psi [.38 bar]

(0.75)

10

∆Pelement =

40 x .21 x (200 ÷150) = 11.2 psi or ∆Pelement = [150 x (.21 ÷ 54.9) x (44 ÷ 32) = .79 bar] ∆Ptotal

= 6.0 + 11.2 = 17.2 psi or ∆Pelement = [.38 + .79 = 1.17 bar]

i s p P

∆

8

(0.50)

6

(0.25)

2 0 0

) r a b ( P

∆

4

10

20

30

40

50

60

Pressure Drop Information

flow x element ∆P factor x viscosity factor

El. ∆P factors @ 150 SUS (32 cSt):

(250)

14

Solution: ∆Phousing =

EF60

∆Phousing

16

70

Based on Flow Rate and Viscosity

9V .32 .24 .34 .21 .13 .11 .06

9V3 9V10 9VZ1 9VZ3 9VZ5 9VZ10 9VZ25

Length

Media

Seal Material

CF60 VF60

TF50

Viscosity factor: Divide viscosity by 150 SUS (32 cSt).

KF50

Sizing of elements should be based on element flow information provided in the Element Selection chart above.

Filter Series

EFS50

KF30

If working in units of bars & L/min, divide above factor by 54.9.

Flow gpm

sp gr = specific gravity

Element Part No.

DF40

265

Shown above are the elements most commonly used in this housing.

∆Pfilter

NFS30

CF40

40

100

NF30

Filter Model Number Selection

Dirt Alarm® (See Appendix A for selection information)

Porting

KC50 KFH50 MKF50

V3* V10* VF60

9”

VZ1 VZ3 VZ5 VZ10 VZ25 VM150

P = 11 ⁄ 4” NPTF (Omit) = Buna N H = EPR V = Viton

S = 1 5 ⁄ 8”-12 SAE Straight (SAE-20) B = ISO 228 G-11 ⁄ 4 (11 ⁄ 4-11 BSPP) (B porting supplied with metric mounting holes)

KC65

D5 = Cartridge Electrical Indicators: See Appendix A for complete list of options

FOF30-03 FOF60-03 NOF30-05

*Only available with Buna N seals.

Other Available Options

See Appendix B for additional information on these options and instructions on how to order.

S C HR O ED ER I ND US T RI E S L LC

Page 78 of 123

NOF50-760

NEW PRODUCT

NMF30

NEW PRODUCT

EMF60

NEW PRODUCT

Cartridge Elements 59

PRESSURE CONTROLS

RV10-26

Relief, Pilot-Operated Spool DESCRIPTION A screw-in, cartridge-style, pilot-operated (two-stage), spool-type hydraulic relief valve, intended for use as a pressure limiting device in demanding hydraulic circuits which require fast response and low hysteresis.

OPERATION The RV10-26 blocks flow from ➀ to ➁ until sufficient pressure is present at ➀ to force the piloting relief off its seat, allowing the main (second stage) spool to shift, opening ➀ to ➁. The cartridge offers smooth transition in response to load changes in demanding hydraulic circuits.

FEATURES • Adjustments cannot be backed out of the valve. • Adjustments prohibit springs from going solid. • Hardened spool and cage for long life. • Optional spring ranges to 210 bar (3000 psi). • Fast, smooth response to pressure surges. • Industry common cavity.

RATINGS SYMBOLS USASI/ISO:

PERFORMANCE (Cartridge Only) Flow Characteristic ➀ -➁ 32 cSt/150 sus oil at 40 C °

414/6000 i s p 345/5000 / r a b E 276/4000 S I R 207/3000 E R U 138/2000 S S E 70/1000 R P

37.9 10

75.8 20

Operating Pressure: 240 bar (3500 psi) Flow: The Performance Chart illustrates flow handling capacity at maximum setting for each spring range option. Pressure rise will vary with spring (range) and with setting within range due to flow forces. Consult factory for specific flow characteristic values. Internal Leakage: 115 cc/minute (7 cu. in./minute) max. to 85% of nominal setting Crack Pressure Defined: bar (psi) evident at 7.6 lpm (2.0 gpm) attained Reseat Pressure: Nominal 90% of crack pressure Standard Spring Ranges: 6.9 to 27.6 bar (100 to 400 psi); 10.3 to 103.4 bar (150 to 1500 psi); 27.6 to 206.9 bar (400 to 3000 psi) Temperature: -40 to 120°C Filtration: See page 9.010.1 Fluids: Mineral-based or synthetics with lubricating properties at viscosities of .4 to 420 cSt (50 to 2000 ssu) Installation: No restrictions; See page 9.020.1 Cavity: VC10-2; See page 9.110.1 Cavity Tool: CT10-2XX; See page 8.600.1 Seal Kit: SK10-2N-B; See page 8.650.1

113.6 30

FLOW RATE lpm/gpm

6.150.1 Page 79 of 123

H YDRA FORCE

®

RV10-26 DIMENSIONS

MATERIALS Cartridge: Weight: 0.25 kg. (0.55 lbs.); Steel with hardened work surfaces. Zinc-plated exposed surfaces. Buna N O-rings and polyester elastomer back-ups standard. Anodized aluminum knobs. Optional polyurethane seals with Fluorocarbon back-up recommended for pressures over 240 bar (3500 psi). Standard Ported Body: Weight: 0.16 kg. (0.35 lbs.); Anodized highstrength 6061 T6 aluminum alloy, rated to 240 bar (3500 psi); see page 8.010.1. Ductile iron and steel bodies available; consult factory.

TO ORDER RV10-26__ - __ __ __ - __ - __ __ / __ __ __ __ Adjustment Option 1/4 in. Hex Allen Head 1-1/2 in. Dia. Alum. Knob Option A w/ Cover Cap Factory Preset Non-Adj. Factory Preset Hidden Adj. Option C w/ Lockwire Holes

Setting in bar † (Blank) for Adjustable, or Specify, for example: M25 25 bar M100 100 bar Setting in psi † (Blank) for Adjustable, or Specify, for example: 9.0 900 psi 23.5 2350 psi

A B C F H L Seals

Porting Cartridge Only SAE 6 SAE 8 3/8 in. BSP* 1/2 in. BSP* *BSP Body; U.K. Mfr. Only

0 6T 8T 3B 4B

Pressure on P Only:

N V

4

Buna N (Std.) Fluorocarbon

15

Bidirectional Pressure:

30

NC Buna N VC Fluorocarbon

Spring Range 6.9 to 27.6 bar (100 to 400 psi) 10.3 to 103.4 bar (150 to 1500 psi) 27.6 to 206.9 bar (400 to 3000 psi) Adjustable valves will be preset to approx. 50% of spring max. potential.

†

6.150.2 Page 80 of 123

Check Valves

Overview:

• VU series are used in any type of hydraulic circuit. • Alternative uses: as pressure sequence valve by adjusting the internal spring loading to the required “cracking point”, according to the valve size Instructions for use

• The VU series must be assembled in the circuit so that the direction of the flow corresponds to the direction of the arrow marked on the valve.

Series: VU

P (PSI) 10000 9000 8000 7000 6000 5000

4 . 1

1 . 2

1 . 6 . 0 . 5 . 9 . 6 . 3 . 8 . 2 . 7 . 0 1 3 4 2 3 4 5 7 8 1 1 1 1

7 . 1 2

0 . 2 . 5 . 9 6 3 2 3 4

5 . 0 . 5 . 0 . 0 . 5 . 0 . 1 6 0 5 8 2 7 0 1 3 4 5 7 8 1 1 1 1

2641.7 2377.5 2113.3 1849.2 1585.0 1320.8

4000

1056.6

3000 2500

792.6 660.4

2000

400 300 250

) 200 n i m 150 / L ( Q 100 90 80 70 60 50 40 30 25 20 15 10 9 8 7 6 5 4 3 2.5

396.2

0 2 0 U V 2 1 1 U V 4 1 1 V U 0 1 0 U V 3 4 V U 1 2 V U 3 8 U V 1 4 V U

264.1 237.7 211.3 184.9 158.5 132.0 105.6 79.2 66.0 52.8 39.6 26.4 23.7 21.1 18.4 15.8 13.2 10.5 7.9 6.6 5.2 3.9 2.6 2.3 2.1 1.8 1.5 1.3

1 8 U V

1.0 3 0.6

2

0.5

1.5

0.4

1 0 .1

• Material: Steel with black phosphate • Closing spring in C72 material • Standard Crack 5psi & 65 psi • Standard SAE and NPT threads • Various crack pressures optional • Central exhausting hole option • Zinc plating available upon request

528.3

1500 1000 900 800 700 600 500

The Stucchi check valve design is safe, compact, suitable to any hydraulic application using non-corrosive liquids. The VU size-range includes two different standard openings at 5 to 65 PSI.

0 .15 0 .2 0. 25 0. 3 0 .4 0 .5 0 .6 0 .8 1 0.7 0.9

1 .5

2 2 .5 3

4

( G P M )

STUCCHI SERIES VU

NOMINAL SIZE INCH

ISO SIZE MM

MAX OPERATING PRESSURE bar

MAX OPERATING PRESSURE psi

VU18 VU14 VU38 VU12 VU34 VU100 VU114 VU112 VU200

1/8 1/4 3/8 1/2 3/4 1 1 1 ⁄ 4 1 1 ⁄ 2 2

5.0 6.3 10.0 12.5 16.0 19.0 25.0 31.5 40.0

400 350 350 300 300 300 250 250 150

5714 5000 5000 4285 4285 4285 3571 3571 2100

0.2 5 6 7 89 10

P (BAR)

52

Call us at 847-956-9720, Fax at 847-956-9723, or visit us on the web www.stucchiusa.com Page 81 of 123

Series VU – Check Valves NPT Thread Crack Point

Body Size

Port Size

Thread Type

Order Code: Black Oxide

5 psi 1/8 1/8 NPT 810201100 5 psi 1/4 1/4 NPT 810201101 5 psi 3/8 3/8 NPT 810201102 5 psi 1/2 1/2 NPT 810201103 5 psi 3/4 3/4 NPT 810201104 5 psi 1 1 NPT 810201105 1 1 5 psi 1 ⁄ 4 1 ⁄ 4 NPT 810201106 1 1 5 psi 1 ⁄ 2 1 ⁄ 2 NPT 810201107 5 psi 2 2 NPT 810201108 5 psi 3/4 3/4 NPT 810201109 5 psi 1 1 NPT 810201110 5 psi 1/2 1/2 NPT 810201112 *Available upon special request. **Female x Male NPT

Order Code: Yellow Zinc

Part Description

810501100 810501101 810501102 810501103 810501104 810501105 810501106 810501107 810501108 810501109* 810501110* 810501112*

VU 18 NPT 5 PSI VU 14 NPT 5 PSI VU 38 NPT 5 PSI VU 12 NPT 5 PSI VU 34 NPT 5 PSI VU 100 NPT 5 PSI VU 114 NPT 5 PSI VU 112 NPT 5 PSI VU 200 NPT 5 PSI VU 34F 1.5 NPT 5 PSI VU 100F 1.5 NPT 5 PSI VU 12EI NPT 5 PSI**

Series VU – Check Valves NPT Thread Crack Point

Body Size

Port Size

Thread Type



Part Description

65 psi 65 psi 65 psi 65 psi 65 psi 65 psi 65 psi 65 psi 65 psi

1/8 1/4 3/8 1/2 3/4 1 1 1 ⁄ 4 1 1 ⁄ 2 2

1/8 1/4 3/8 1/2 3/4 1 1 1 ⁄ 4 1 1 ⁄ 2 2

NPT NPT NPT NPT NPT NPT NPT NPT NPT

810201400 810201401 810201402 810201403 810201404 810201405 810201406 810201407 810201408

810501400 810501401 810501402 810501403 810501404 810501405 810501406 810501407 810501408

VU 18 NPT 65 PSI VU 14 NPT 65 PSI VU 38 NPT 65 PSI VU 12 NPT 65 PSI VU 34 NPT 65 PSI VU 100 NPT 65 PSI VU 114 NPT 65 PSI VU 112 NPT 65 PSI VU 200 NPT 65 PSI

Series VU – Check Valves SAE Thread Crack Point

Body Size

Port Size

Thread Type



Part Description

5 psi 5 psi 5 psi 5 psi 5 psi 5 psi 5 psi 5 psi

1/4 3/8 1/2 3/4 1 1 1 ⁄ 4 1 1 ⁄ 2 2

1/4 3/8 1/2 3/4 1 1 1 ⁄ 4 1 1 ⁄ 2 2

SAE SAE SAE SAE SAE SAE SAE SAE

810204100 810204101 810204102 810204103 810204104 810204105 810204106 810204107

810504100 810504101 810504102 810504103 810504104 810504105 810504106 810504107

VU 14 SAE 5 PSI VU 38 SAE 5 PSI VU 12 SAE 5 PSI VU 34 SAE 5 PSI VU 100 SAE 5 PSI VU 114 SAE 5 PSI VU 112 SAE 5 PSI VU 200 SAE 5 PSI

53

Page 82 of 123

Check Valves

Series VU – Check Valves SAE Thread Crack Point

Body Size

Port Size

Thread Type



Part Description

65 psi 65 psi 65 psi 65 psi 65 psi 65 psi 65 psi 65 psi

1/4 3/8 1/2 3/4 1 1 1 ⁄ 4 1 1 ⁄ 2 2

1/4 3/8 1/2 3/4 1 1 1 ⁄ 4 1 1 ⁄ 2 2

SAE SAE SAE SAE SAE SAE SAE SAE

810204400 810204401 810204402 810204403 810204404 810204405 810204406 810204407

810504404 810504401 810504402 810504403 810504400 810504405 810504406 810504407

VU 14 SAE 65 PSI VU 38 SAE 65 PSI VU 12 SAE 65 PSI VU 34 SAE 65 PSI VU 100 SAE 65 PSI VU 114 SAE 65 PSI VU 112 SAE 65 PSI VU 200 SAE 65 PSI

Series: VU – Check Valves NPT Thread Crack Point

Body Size

Port Size

Thread Type

Order Code:

Part Description

14 psi 14 psi 14 psi 14 psi 14 psi 14 psi 21 psi 57 psi 115 psi 115 psi 145 psi 215 psi 290 psi

1/4 1/2 3/4 1 1 1 ⁄ 4 1 1 ⁄ 2 1 1/2 1/2 3/4 1 1/4 1/2

1/4 1/2 3/4 1 1 1 ⁄ 4 1 1 ⁄ 2 1 1/2 1/2 3/4 1 1/4 1/2

NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT

810201200 810201201 810201202 810201203 810201204 810201205 810201300 810201409 810201600 810201601 810201602 810201700 810201701

VU 14 NPT 14 PSI VU 12 NPT 14 PSI VU 34 NPT 14 PSI VU 100 NPT 14 PSI VU 114 NPT 14 PSI VU 112 NPT 14 PSI VU 100 NPT 21 PSI VU 12 NPT 57 PSI VU 12 NPT 115 PSI VU 34 NPT 115 PSI VU 100 NPT 145 PSI VU 14 NPT 215 PSI VU 12 NPT 290 PSI

Item

Body Size

Size (MM)

A inch

B (mm)

VU 18 VU 14 VU 38 VU 12 VU 34 VU 100 VU 114 VU 112 VU 200

1/8” 1/4” 3/8” 1/2” 3/4” 1” 1 1 ⁄ 4” 1 1 ⁄ 2” 2”

5 6.3 10 12.5 16 19 25 31.5 40

1/8” 1/4” 3/8” 1/2” 3/4” 1” 1 1 ⁄ 4” 1 1 ⁄ 2” 2”

44 60 70 77 90 106 125 140 160

DIMENSIONS

54

Call us at 847-956-9720, Fax at 847-956-9723, or visit us on the web www.stucchiusa.com Page 83 of 123

INDUSTRIAL GAUGES R

Mechanical Pressure > Industrial Gauges > 21X.53

E R U S S E R P L A C I N A H C E M

Type 21X.53 WIKA type 21X.53 gauges feature a stainless steel case for protection in harsh environments. The O-ring seal around the connection makes this gauge eld liquid llable. When lled, the 213.53 is excellent for high vibration and pulsation applications. Standard Features Size: Case: Wetted Parts: Window: Dial: Ring:

2”, 2½” & 4” 304 SS Copper alloy Polycarbonate White aluminum Stainless steel polished

Black aluminum

Pointer: Accuracy:

(2” & 2½”) ± 2/1/2% of span ASME B40.100 Grade A

(4”) +1.0% of span (4” size) ASME B40.100 Grade1A Connection: Lower or back mount

Type

213.53 (Liquid-flled)

Size

2½"

Available Options

Connection

LM

CBM

Conn. Size

1/4" NPT

1/4" NPT

PSI PSI/BAR 9767002 30" Hg 9691957 30"-0-15 psi 9767010 30"-0-30 psi 9691965 30"-0-60 psi 9767029 9691974 30"-0-100 psi 30"-0-160 psi 30"-0-200 psi 9767037 15 psi 9691982 9767045 30 psi 9691990 9767053 60 psi 9692007 9767061 9692015 100 psi 9767070 9692024 160 psi 9767088 200 psi 9692032 9767096 9692040 300 psi 9767100 400 psi 9692058 9767118 9692066 600 psi 800 psi 9767126 9692075 1,000 psi 9767134 9692083 1,500 psi 9767142 2,000 psi 9692091 9767150 9692105 3,000 psi 9767169 9692113 5,000 psi 9748207 6,000 psi 9767177 10,000 psi 9692121 Accessory order codes (installed at factory) Front ange, SS -Rear ange, SS + RF S U-clamp, steel -U-clamp, SS -Restrictor Press. Scale

PSI/KG/CM² PSI 9693683 9767185

PSI/BAR 9692139

■ Drag pointer (max. reading indicator) ■ Cleaned for oxygen service ■ Special connection PSI/KG/CM² 9693861

9693691 9693705

9693713 9693721 9693739 9693747 9693755 9693764 9693772 9693780 9693798

Type 212.53 - Dry Type 213.53 - Liquid flled

9767193

9767202

9692147 9692155

9767215

9692164

9767223

9767231

9767240

9692172 9692180 9692198

9697220 9693879 9693887 9693895 9693909 9693917 9693925

9768947

9692202

9693934

9693802 9767258 9693810 9768165 9693828 9768939 9693836 9767266 9693845 9767274 9795728 9693853 9767282

9692210 9692228 9692236 9692245 9692253

9693942 9693950 9693968 9693976 9693985

9692261

9693993

+ FF S + RF S + UC Z + UC S +R

Applications ■ Intended for adverse service conditions where pulsating or vibration exists (with liquid filling) ■ Hydraulics and compressors ■ Suitable for gaseous or liquid media that will not obstruct the pressure system

Abbreviations

LM - Lower mount CBM - Center back mount SS - Stainless steel

Stock items shown in blue print.

22

For datasheets and additional information, please visit www.wika.com or call 1-888-945-2872.

Page 84 of 123

INDUSTRIAL GAUGES R

Mechanical Pressure > Industrial Gauges > 21X.53

Type 21X.53 Type


Size

2½"

Connection

LM

Conn. Size

7/16"-20 SAE

PSI/BAR

Press. Scale

30" Hg 30"-0-15 psi 30"-0-30 psi 30"-0-60 psi 30"-0-100 psi 30"-0-160 psi 30"-0-200 psi 15 psi 30 psi 60 psi 100 psi 9795664 160 psi 9795672 200 psi 9795680 300 psi 400 psi 600 psi 800 psi 1,000 psi 1,500 psi 2,000 psi 9795698 3,000 psi 9795702 5,000 psi 9795710 6,000 psi 10,000 psi Accessory order codes (installed) Rear ange, SS + RF S Restrictor +R

Abbreviations

LM - Lower mount LBM - Lower back mount SS - Stainless steel

Type


Size

4"

Connection Conn. Size Press. Scale

LM 1/4" NPT PSI PSI/KG/CM² 9699028 9694000 9699036 9694018 9699045 9694026 9699053 9694035 9699061 9694043 9699079 9694051 9699087 9694069 9699095 9694077 9699109 9694085 9699117 9694094 9699125 9694107 9699257 9694115 9699134 9694124 9699142 9694132 9699150 9694140 9699168 9694158 9699176 9699185 9694166 9699193 9694175 9694183 9699206 9699215 9694191 9699223 9694205

LM 1/2" NPT PSI PSI/BAR 9734427

30" Hg 30"-0-15 psi 30"-0-30 psi 30"-0-60 psi 30"-0-100 psi 30"-0-160 psi 30"-0-200 psi 15 psi 9734320 30 psi 9734338 60 psi 9734346 9734355 100 psi 9734363 160 psi 200 psi 9734371 300 psi 400 psi 9734389 600 psi 800 psi 4228732 9734397 1,000 psi 9766885 1,500 psi 9734401 2,000 psi 4201591 9766876 9766893 3,000 psi 9734419 9766906 5,000 psi 4201604 6,000 psi 10,000 psi 9699231 9694213 9766915 15,000 psi 9699249 9694221 Accessory order codes (installed at factory) Front ange, SS -Rear ange, SS + RF S U-clamp, steel -U-clamp, SS -Restrictor +R

M E C H A N I C A L P R E S S U R E

LBM 1/4" NPT 1/2" NPT PSI/KG/CM² PSI/BAR 9694239 9734533

9694247 9694255 9694264 9694272 9694280 9694298 9697743 9694302 9694310 9694328 9694336 9694345 9694353

9734435 9734444 9734452 9734460 9734478 9734486 9734495 9734508 9734516 9734525

9694361

+ FF S + RF S + UC Z + UC S

Stock items shown in blue print.

For datasheets and additional information, please visit www.wika.com or call 1-888-945-2872.

Page 85 of 123

23

FILLER BREATHER BAYONET STYLE

VC

VESCOR® Filler Breathers are designed to be used as a filler port for tanks, hydraulic power units or other fluid containers. These units also lets the tank breathe while keeping out airborne particles. Features 1. Bayonet Nickel-Chrome Plated Steel Cap - large capacity. Twist to lock removable cap breathes and filters air. Air vents are concealed allowing for outdoor applications. Fluted finger inserts for easy gripping. (except for non vented style) 2. 40 or 10 Micron Filtration (except for non vented style) 3. Safety Chain - prevents loss of cap 4. Heavy Duty Cork-Neoprene Gaskets provide a positive seal between flanges 5. Zinc Plated Flange - bayonet flange (SAE J829) 6. Customer Specified Strainer Baskets • 4” nylon strainer with solid dome bottom to prevent punchout • 3” stainless steel strainer, 30 mesh, 1-15/16 diameter large area for rapid filling 7. Thread Forming Screws - prevents particles from entering reservoir during installation by forming threads instead of cutting them Options: Locking tabs

Standard Bayonet Style

Non Vented Bayonet Style

Mounting Information

Technical and Dimensional Details- Standard Bayonet Type Air Filtration Nominal Level Media

Air Flow Capacity

Oil Transfer Rate

Non-Vented Filler Breathers Vescor Style Part Cap Number

Bayonet Flange A

B

C

D

E

F

J

Breather Style

Type Strainer Basket

10 Micron

Foam

15CFM

115GPM

6.1 1.9

2.3 3.8 3.0 3.25 2.88

5232

Non vented

Non vented

Nylon

40 Micron

Foam

25CFM

192 GPM

6.1 1.9

2.3 3.8 3.0 3.25 2.88

5227

Non vented

Non vented

Stainless

Standard Filler Breathers Vescor Part Number

Micron Rating

Cap Style

Breather

Strainer Basket Type

5201

40

Std.

Non-Pres

Nylon

5204 5216 5220

10 40 10

Std. Std. Std.

Non-Pres Non-Pres Non-Pres

Nylon Stainless Steel Stainless Steel

Pressurized Filler Breathers-Standard Bayonet Style Vescor Strainer Micron Cap Part Breather Basket Rating Style Number Type 5201-5P

40

Std.

5PSI-Pres

Nylon

5205

10

Std.

5PSI-Pres

Stainless

Metric Mounting Filler Breathers-Standard Bayonet Style

Dimensional Details - Non Vent Bayonet Style A

B

C

D

E

F

J

5.1

1.9

1.3

3.8

3.0

3.25

2.88

Vescor Part Number

Micron Rating

Cap Style

Breather

Strainer Basket Type

5203

40

Std.

Non-Pres

Nylon

Ordering Information Options • For Locking Tabs add -LT to part number (3/8” dia. hole to accept padlock)(not available in non vented breathers) NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. 1 JULY 03

Page 88 of 123

48

Air Breathers A

ABF-3/10 ABF-3/10-M-P12 ABF-S40 ABF-S40-M-P12 MBF-3-M-P20 MBF-10-M-P20

Breathers with NPT Adapters

Air Breathers Filler Strainer Assemblies

B

Magnetic Suction Separators Suction Strainers Specifications: Breathers with NPT Adapters Model Number

A

B

Adapter Type

Minimal Micron Retention

Normal Capacity

ABF-3/10 ABF-3/10-M-P12

3.69 (94)

4.28 (109)

.75" NPT Nylon .75" NPT Steel

10 10

40 SCFM

0.4 psi at 20 SCFM1.25 psi at 40 SCFM

ABF-S40 ABF-S40-M-P12

3.69 (94)

4.28 (109)

.75" NPT Nylon .75" NPT Steel

40 40

40 SCFM


MBF-3-M-P20 MBF-10-M-P20

5.06 (128)

8.31 (211)

3 10

200 SCFM


1.25" NPT Steel

Air Flow/ psi Drop

SCFM = Standard Cubic Feet per Minute

Breathers with Flange Adapters

3.69 Ø (94)

ABF-3/10-F, ABF-S40-F These breathers are designed for retrofit on hydraulic reservoirs using the SAE-type flange fill port assembly.

3.57 (91)

SAE-TYPE FLANGE ADAPTER

3.75 Ø (TYP) (95)

ABF-3/10FA, B, C, ABF-S40FA, B, C Breathers with Dipstick The air breathers above are also available with a dipstick up to 24 inches in length. The dimensions to the “add line” and the “fill line” must be specified in the model number ABF-3/10-F, A, B, C, where:

3.531 (90)

PIN

A = overall length of the dipstick in inches B = length from tip of dipstick to fill line in inches

.53 (13) SAE-TYPE FLANGE ADAPTER

C = length from tip of dipstick to add line in inches For safety reasons, the tip of the dipstick is rounded. No tools are needed for installation and removal. A quarter turn should snugly seal the breather in place. Minimum order quantity is 12.

FILL LINE OVERALL LENGTH, A MAX. = 24 (610)

LENGTH TO FILL LINE, B

ADD LINE LENGTH TO ADD LINE, C

ABF-3/10-F-A-B-C

Page 89 of 123


Filler Strainer Assemblies Filler Breather with Strainer

ABF-3/10-S ABF-3/10-S6 ABF-S40-S ABF-S40-S6 The strainer used here is #24 mesh and is available in the lengths shown.

Model Number

Minimal Micron Retention

Normal Capacity

Air Flow/ psi Drop

SAE-type flange

10 10

40 SCFM

0.4 psi at 20 SCFM 1.25 psi at 40 SCFM

SAE-type flange

40 40

40 SCFM

0.29 psi at 20 SCFM 1.06 psi at 40 SCFM

Adapter Type

ABF-3/10-S ABF-3/10-S6 ABF-S40-S ABF-S40-S6

Suction Strainers

MODEL NUMBER ABF 3/10-S 3.69 Ø (94)

To replace breather only, order ABF-3/10-F or ABF-S40-F. 4.48 (114)

#26 DRILL (6 HOLES) ON A 2.88 (73) B.C. -S = 3.71 (94) -S6 = 6.00 (152)

2.12 (54) DIA. HOLE STRAINER

Rapid Fill Cap and Strainer

A-TB-779 A-TB-780 Speed the process of adding fluid to a reservoir by using our rapid fill cap and strainer. The strainer is 4.38” in diameter and designed to accept cold viscous fluids easily. Choose from two strainer mesh sizes: A-TB-779, which features #24 mesh, and A-TB-780, which is supplied with #70 mesh. The cap completely seals the opening. All assemblies are supplied with necessary hardware, including retaining chain for cap and self tapping screws for installation.

#26 DRILL (6) HOLES ON A 4.94 (125) B.C. (IN TANK LID)

RETAINING CHAIN

Specifications: A-TB’s Model Number

Mesh Size

Strainer O.D.

Strainer Height

Flange Diameter

A-TB-780

70

4.38

3.94

5.56

A-TB-779

24

(111)

(100)

(141)

GASKET

CAP 4.41 Ø (112)

1.31 (33)

#26 DRILL ON A 4.50 (114) RADIUS (IN TANK LID)

Metric dimensions in ( ).

RESERVOIR

3.94 (100)

4.50 (114) DIA. HOLE REQUIRED FOR INSTALLATION (IN TANK LID)

4.38 Ø

Page 90 of 123


Filler Strainer Assemblies Magnetic Suction Separators

SCFM = Standard Cubic Feet per Minute

MOUNTING REQUIREMENT

Air Breathers

Specialty Switches L GEMS Excels in Switches for Special Requirements E V The products below are examples of the custom engineering GEMS can provide to meet specic E application needs. These units are ideal for use in oils and water. L LS-38760 Series – S-270 Series – S TH800 SeriesTemperature/ ushioned Float racket Mounting W Level Switch losh Shield I T C H E S – Cushioned oat and Small, lightweight, and extremely stable in nonstatic, S Level monitoring and temperature switch in a witch for turbulent highly contaminated liquids. Slosh shielding minimizes I N single unit. Intermediate liquids or excessive ffects of turbulence and helps prevent interference by vibration. Easily grounded. foreign material. Bracket-mounted to any convenient G in size; single-setting urface. L temperature sensor is in Ideal for tank trucks, onstruction equipment or E bottom of stem. mobile applications. P O Dimensions I TH800 Temperature / Level Switch LS-38760 Series N T U.L. Recognized – File No. E45168

¡F

"

1-1/16 (27.0 mm)

"

1-1/2 (38.1 mm)†

4-1/4 (108 mm) "

1-1/4 (31.8 mm)†

3-3/16 (92.2 mm) "

1-13/16 (46.1 mm)

1-3/4 (44.5 mm)

"

"

"

"

"

FLOAT CUSHION

"

"

9/32 DIA. (7.1 mm) 2 HOLES

1-3/4 (44.5 mm)

"

5/8 HEX (15.9 mm)

5-3/32 (129.4 mm)

"

"

"

2-9/16 (76.2 mm) "

3-3/16 (81.0 mm)

N E P O

"

1-3/8 ± 1/4 (34.9 mm) † "

4-1/4 (108 mm)

FLOAT CUSHION

"

1-7/8 DIA. (47.6 mm)

1-1/4 DIA. (31.75 mm)

"

"

re agram on page -

Electrical Termination

2-1/2 (63.5 mm)

1/4 NPT

1/4 NPT

27/32 (21.4 mm)

LS-270 Series

18 AWG, 24" L., Polymeric Lead Wires

"

SLOSH SHIELD CUT AWAY

CLOSED

3/16 DIA. (4.7 mm) "

18 AWG, 36" L., Polymeric Lead Wires

2-19/32 DIA. (66 mm) "

18 / 2 Cable, 6 ft. L., Neoprene with waterproof connection

†L = Switch actuation level, nominal (based on a liquid specic gravity of 1.0). er e s o e: ns a e ver ca y w ca e upwar . au on: as omer sea s n e sensor an ca e are su ec o e er o ra on an ag n g, an ere ore nee o e c ec e reguar y. e expec ancy o seas var es w app ca on.

How To Order – Select Part Number based on specications required. Material Series

TH800 Temp./ Level LS-38760

LS-270

tem and Float Mounting

Brass

Other Wetted

Operating Temperature

Buna N

Beryllium Copper, Hysol

.

Water: to 180°F (82.2°C) Oil: -40°F to +230°F (-40°C to +110°C)

una

.S., Hysol

.

40°F to +180°F (-40°C to +82.2°C)

Buna N

Beryllium Copper, opper Nickel, Polycarb. 04 S.S.

um num

opper Nickel

Min. Liq. p. Gr.

Pressure PSI, Max.

150

Level PST

0 VA, N.O.

0 VA, N.C.

.55

-40°F to +140°F (-40°C to +60°C)

150

www.gemssensors.com

Page 91 of 123

0 VA, N.C.

Part Number

Temperature

N.C., open on ± , ncr.

57143

N.O., close on 150°F ±10°F, incr.

—

38760 43765

0 VA, N.O.

Notes: 1. ee “Electrical Data” on Page X-5 for more information. 2. witches are not U.L. Recognized or CSA Listed. . ee Page B-21 for thermostat ratings and wiring diagram. Other temperature settings are available; consult factory. A-20

witch

0 VA , N.O.

—

43980

50 VA , N.C.

43982

Page 92 of 123

Page 93 of 123

DAMAN Products Company, Inc.

D05 High Flow Parallel Circuit Manifold Parallel Circuit

1 Flow Curve

All mounting hardware is supplied. See page 35 for itemized list.

Specifications, descriptions, and dimensional data are subject to correction or change without notice or incurring obligation.

No. of stations

* 01

“A” length (code 3 spa.)

3.25 6.50 9.75 13.00 16.25 19.50 22.75 26.00 29.25 32.50 35.75 39.00 42.25 45.50 48.75 52.00 55.25 58.50 61.75 65.00 68.25 [82.6] [165.1] [247.7] [330.2] [412.8] [495.3] [577.9] [660.4] [743.0] [825.5] [908.1] [990.6] [1073.2] [1155.7] [1238.3] [1320.8] [1403.4] [1485.9] [1568.5] [1651.0] [1733.6]

inch [mm]

apx. weight alum lb [kg]

apx. weight iron lb [kg]

“A” length (code 5 spa.) apx. weight alum lb [kg]

apx. weight iron lb [kg]

03

04

05

06

07

08

09

10

11

12

13

14

15

16

17

18

19

20

21

7 [3]

12 [5]

17 [8]

22 [10]

27 [12]

33 [15]

38 [17]

43 [20]

48 [22]

53 [24]

58 [26]

63 [29]

68 [31]

74 [34]

79 [36]

84 [38]

89 [40]

94 [43]

99 [45]

104 [47]

110 [50]

19 [9]

38 [17]

57 [26]

75 [34]

85 [39]

113 [51]

132 [60]

151 [69]

170 [77]

189 [86]

208 [94]

226 [103]

--

--

--

--

--

--

--

--

--

--

inch [mm]

02

8.25 13.25 18.25 23.25 28.25 33.25 38.25 43.25 48.25 53.25 58.25 63.25 68.25 [209.6] [336.6] [463.6] [590.6] [717.6] [844.6] [971.6] [1098.6] [1225.6] [1352.6] [1479.6] [1606.6] [1733.6]

--

18 [8]

26 [12]

33 [15]

41 [19]

48 [22]

56 [25]

63 [29]

71 [32]

79 [36]

87 [39]

95 [43]

103 [47]

111 [50]

--

48 [22]

77 [35]

106 [48]

135 [61]

164 [74]

188 [85]

222 [101]

--

--

--

--

--

--

Port code Valve mtg.

Manifold mtg.

0.25-20 UNC x 0.38-16 UNC x 0.75 [19] DP 0.75 [19] DP

P, S

M6 ISO 6H x

B, M, T 0.75 [19] DP

M10 ISO 6H x 0.75 [19] DP

* Length of 01 station with relief cavity is 4.50 [114.3]. Gauge port not available on 01 station.

Ordering Information Valve Pattern

Material

Circuit

Material A D

No. of Stations Aluminum

Aluminum - 6061-T6 3000 psi 20.7 MPa 

Ductile Iron - D4512 5000 psi 34.5 MPa 

Valve Pattern D05

ISO 4401-05-04 NFPA T3.5.1-D05 See section 9

Valve Spacing

No. of Stations

01...21

Available with spacing code 3

02...14

Available with spacing code 5 Available with spacing code 3

02...08


3

3.25 inch 82.6 mm

5

5.00 inch 127.0 mm

16

Parallel Circuit High Flow

DAMAN PRODUCTS COMPANY, INC.

Options

Options See next page for available options and ordering codes.

Port Threads

Circuit HP

/

Valve Spacing

Ductile Iron

01...12

Port Threads

X,Y,L

P,A,B

T

optional

GA

P S B

NPTF • ANSI B1.20.3

0.75

1.00

0.38

0.25

SAE • ISO 11926

-12

-16

-6

-6

BSPP • ISO 1179

0.75

1.00

0.38

none

M T

ISO • ISO 6149

M27

M33

M14

none

BSPT • ISO 7

0.75

1.00

0.38

none

1811 N. Home Street, Mishawaka, IN 46545-7267 USA North America Ph: 800·959·7841 Fx: 800·241·7664  International Ph: 219·259·7841 Fx: 219·259·7665 e-mail: [email protected]  Internet: http://www.damanifolds.com 





Page 94 of 123

DAMAN Products Company, Inc.

Options - D05 High Flow Parallel Manifold Contact Daman or consult CD-rom CADalog for cavity locations if critical.

Parallel Circuit with X & Y

ISOLATIONS Daman isolation options allow a manifold to have two independent pressure and/or tank ports. Isolations are drilled rather than plugged to ensure a leakproof and failproof isolation. * Isolation is Ordering Available # code letter: between stations: of stations: 3.25 [82.6] spacing

Parallel Circuit with L

A B C D E F G H J

01 &02 02 &03 03 &04 04 &05 05 & 06 06 &07 07 &08 08 &09 09 &10

02-10 03-11 04-12 05-13 06-14 07-15 08-16 09-17 10-18

5.00 [127.0] spacing A B C D E F

Parallel Circuit with Relief

01 &02 02 &03 03 &04 04 &05 05 & 06 06 &07

Relief / Isolation Combination

Parallel Circuit with Isolations

02-07 03-08 04-09 05-10 06-11 07-12

* Stations are numbered left to right.


... /

Pilot Ports

Relief Cavity

Pressure Isolation

Tank Isolation

Relief & Isolation

Pilot Ports Omit if pilot ports not required

1

X port (USA std) NFPA T3.5.1-D05 Alt-B

3

Y port (USA std) NFPA T3.5.1-D05 Alt-B

13

X & Y ports (USA std) NFPA T3.5.1-D05 Alt-B

2

X port ISO 4401-05-05 NFPA T3.5.1-D05 Alt-A

4

Y port ISO 4401-05-05 NFPA T3.5.1-D05 Alt-A

X & Y ports ISO 4401-05-05 24 NFPA T3.5.1-D05 Alt-A

5

L ports Proportional valves

5 2 . 3 ) ( g n s i n c o a i t p a s t s 0 . 1 0 1 - 5 ( 1 s 0 n o i m o t a r t f s e l 7 b 0 a l i 2 a 0 v ; a ) s g n t r i o c p a t p o s l i P

Relief Cavity

Tank Isolation Omit if T isolation not required

Omit if relief not required

Relief / Isolation Combination

C

Common cavity C-10-2 (P in nose)

TA...TJ


Specify when using both relief and isolation options.

S

Sun Cavity T-3A (P in nose) See section 9 for valves.

TA...TF


L

Relief cavity is located left of the isolation.

R

Relief cavity is located right of the isolation.

D

Two relief cavities, one each side of isolation.

Pressure Isolation Omit if P isolation not required

DAMAN PRODUCTS COMPANY, INC.

PA...PJ


PA...PF


1811 N. Home Street, Mishawaka, IN 46545-7267 USA North America Ph: 800·959·7841 Fx: 800·241·7664  International Ph: 219·259·7841 Fx: 219·259·7665 e-mail: [email protected]  Internet: http://www.damanifolds.com 





Page 95 of 123

17

1

NEW VSD05M VSD05M

DIRECTIONAL CONTROL VALVES SOLENOID ACTUATED, ACTUATED, DIRECT OPERATING OPERATING

NFPA SIZE D05

DESCRIPTION As a valve spool shifts, the spool lands cross over the valve body ports. ports. This can produce produce instantaneous high flow rates.

Fluid CS 14.5 20.5 32 43 54 65 76 86 Viscosities SUS 75 100 150 200 250 300 350 400 Multiplier 0.93 1.00 1.11 1.19 1.26 1.32 1.37 1.41

TYPICAL PERFORMANCE SPECIFICA S PECIFICATIONS TIONS Performance is measured on a four-way circuit (full circuit). Performance may may be reduced reduced from that shown if a three-way circuit (half circuit) is used, i.e. A or B port plugged. MAXIMUM FLOW RATE - (up to)

35 gpm

132.5 lpm

MAXIMUM OPERATING PRESSURE

P, A, B Ports* T Port

4600 psi 2500 psi

317 bar 172 bar

MAXI MAXIMU MUM M CYCLE RATE

AC Sole Soleno noid ids s DC So Solenoids

up to 9000 9000 cycl cycles es/h /hrr up to to 11 11,000 c cy ycles/hr

MOUNTING SURFACE WEIGHT

All pressure drops shown on the next page are based on 100 SUS (20.5 CS) fluid viscosity, and 0.87 specific gravity. gravity. See the chart below for other viscosities.

For any other specific gravity (G 1) the pressure drop (!P) will be approximately !P1 = !P (G1 /G).

NFPA/T3.5.1 R2 - 2002 D05 ISO 4401 Size 05 AC Si Single Actuator AC Double Actuator

SPOOL CO CODES AV AVAILABLE

9.9 lbs. 11.3 lbs.

4.5 kg 5.1 kg

SEE CH CHART

* Up to 3000 psi (207 bar) bar) maximum on valves with with solenoid codes 39 and 68. See performance charts on pages pages 4 thru 6.

1

Page 96 of 123

VSD05M NEW VSD05M

DIRECTIONAL CONTROL VALVES SOLENOID ACTUATED, ACTUATED, DIRECT OPERATING OPERATING TYPICAL PRESSURE DROP (ISO VG 32 at 120°F.)

11

250

10

9

8

7

6

200

5 4 3

) d i s p ( P 150 O R D E R U S 100 S E R P

2 1

50

0 0

5

10

15

20

25

30

FLOW (gpm)

FLOW PA PATH TH P CURVES Flow Curve Number

Spool Code A A Code 1 & 2 B B Code 1 & 2 E F F1 G K L Subplate

Spool Shifted P to A 5 4 5 3 6 6 6 4 6 6

B to T P to B 3 5 4 4 2 5 1 3 2 6 1 6 3 6 3 4 5 6 5 6 5 (Full Circuit)

Spool Centered A to T 3 4 2 1 5 1 3 3 2 5

P to A or B -------8 ----

2

Page 97 of 123

A to T -----7 11 -9 ---

B to T ----9 7 11 -----

P to T --6 ------10 --

35

NEW VSD05M VSD05M

DIRECTIONAL CONTROL VALVES SOLENOID ACTUATED, ACTUATED, DIRECT OPERATING OPERATING SPOOL DESCRIPTION CODE

SYMBOL

SPOOL OOL FUNC NCT TION

CEN CE NTER POSIT SITION

CRO CR OSSOVE OVER

A

All ports blocked

All ports blocked

B

All ports open

All ports open

E

P & A bloc blocke ked d B to T

All ports blocked, or P & A bloc blocke ked d B to T

F

P blocked A & B to T

P blocked A or B to T

F1

P blocked A & B restricted to T

G

P to A & B T bloc blocke ked d

K

P & B bloc blocked ked A to T

P blocked A or B restricted to T P to A or B T & A or B blocked All ports blocked, or P & B blocked blocked,, A to T

L

P to T A & B blocked

All ports open, restricted

TYPICAL ELECTRICAL INFORMA INFOR MATION TION SOLENOID CODE DIN CONN.

2 P IN

33L

60L

34L

61L

39L*

68L*

42L 44L

70L 75L

VOLTAGE & VOLTAGE FREQUENCY LIMITS VOLTS - Hz.

MIN. - MAX.

120 - 60 110 - 50 240 - 60 220 - 50 120 - 60 110 - 50 24 DC 12 DC

108 - 126 99 - 116 216 - 252 1 9 8 - 2 31 108 - 132 99 - 121 2 1 . 6 - 26 10.8 - 13

MAXIMUM INRUSH HOLDING HO RESISTANCE CURRENT CURREN ENT T OHMS 9.2 38.0 16.4 13.1 3. 3

HOLDING CURRENT MIN MIN. VOLT.

HOLDING POW POWER

(AMP)

(AMP)

(AMP)

(WATTS)

5.0 6. 2 2.9 3.0 3.7 3. 8 1 .8 3 .6

.91 1.1 .48 .53 .38 . 41 1.8 3 .6

. 76 .91 .40 . 44 . 32 .34 1 .7 3 .3

45 43 45 43 22 21 44 44

* Code 39L and 68L valves (low watt) may not not shift on high viscosity (low (low temperature) fluids. Maximum 1000 SUS (215.7 CS) start-up recommended.

3

Page 98 of 123

NEW VSD05M

DIRECTIONAL CONTROL VALVES SOLENOID ACTUATED, DIRECT OPERATING AC PERFORMANCE CURVE SOLENOIDS CODES 33L, 34L, 60L and 61L bar

psi

5

7

3

8

4500 300 275

4

6

1

2

3, 7

2

4250 4000

3

3750 250

7

3500 225 200

4

3250 3000

e175 r u s s150 e r P

2500

100

1500

125

6

8

2750

5

9

2250 2000

1 1750

1250 75 1000 50

750 500

25 250 0

0

gpm

0

lpm

0

2 8

4

6

16

24

8 32

10 40

12 48

14

16

56

18 64

20 72

22 80

24 88

26 96

28 104

30 112

32

34

120

128

36 136

Flow

AC PERFORMANCE CURVE CHART Curve

Function and Spool Code

1 2 3 4 5 6 7 8 9

2A, 3A, 5A, 2B 1B 1B-R 3B, 5B 3F, 5F, 3E, 5E, 3K, 5K 1A, 1A-R 3F1, 5F1 3G, 5G 3L, 5L

NOTES: 1. Performance curve data was measured at 90% voltage with the solenoids at operating temperature and with low tank port pressure. 2. Valve performance was tested in a four-way circuit (full loop). Performance may be reduced from that shown when used in a threeway circuit (half circuit), i.e. A or B port plugged.

4

Page 99 of 123

NEW VSD05M

DIRECTIONAL CONTROL VALVES SOLENOID ACTUATED, DIRECT OPERATING DC PERFORMANCE CURVE SOLENOIDS CODES 42L, 44L, 70L and 75L bar

psi

7, 8

6

9

2

3, 4

1

5

4500 300 275

2

4250 4000

3

3750 250

10

3500 225 200

4

3250 3000

7

2750 e175 r u s s150 e r P

125 100

6

2500 2250

8

2000

1

10

1750 1500

9

5

1250 75 1000 50

750 500

25 250 0

0

gpm

0

lpm

0

2 8

4

6

16

24

8 32

10 40

12 48

14

16

56

18 64

20 72

22 80

24 88

26 96

28 104

30 112

32

34

120

128

36 136

Flow

DC PERFORMANCE CURVE CHART Curve


1 2 3 4 5 6 7 8 9 10

2A, 3A, 5A, 2B 1B 3B, 5B 1B-R 3G, 5G 1A-R 3F, 5F, 3F1, 5F1 3E, 5E, 3K, 5K 1A 3L, 5L


5

Page 100 of 123

NEW VSD05M

DIRECTIONAL CONTROL VALVES SOLENOID ACTUATED, DIRECT OPERATING AC PERFORMANCE CURVE (Low Watt) SOLENOIDS CODES 39L and 68L bar 200

psi

8

7

2

6

3

1

3000 2750

175 150

2500

2

2250 2000

e 125 r u s s 100 e r P

1

7 1750

4

1500

6 1250

5

75

1000 50

750

3

500 25 250 0

0

gpm

0

lpm

0

2 8

4

6

16

24

8 32

10 40

12

14

48

16 56

18 64

20 72

22 80

24 88

26 96

28 104

30 112

32

34

120

128

Flow

AC PERFORMANCE CURVE (Low Watt) CHART Curve


1 2 3 4 5 6 7 8

1B, 2B 1B-R 2A, 3A, 5A 3F1, 5F1, 3E, 5E, 3K, 5K 3F, 5F 3B, 5B, 3G, 5G 1A, 1A-R 3L, 5L


6

Page 101 of 123

NEW VSD05M

DIRECTIONAL CONTROL VALVES SOLENOID ACTUATED, DIRECT OPERATING 2 PIN COILS DIMENSIONS

Shown in:

Inches (millimeters)

NFPA D05 Size

WRENCH ACCESS TO MOUNTING BOLTS THRU TOP OF VALVE ASS'Y. TYPICAL ALL ASS'YS.

MANUAL ACTUATOR PIN BOTH ENDS

7.70 9.05 (195.6) (229.9) AC DC SINGLE SOLENOIDS

.38 (9.7) A SOLENOID* ASSEMBLY

.62 (15.7)

.62 (15.7)

B SOLENOID* ASSEMBLY

4.25 (108.0)

3.51 (89.2)

1.56 (39.6)

1.25 (31.8)

2.86 4.22 (72.6) (107.2) AC DC SOLENOIDS 1.75 3.10 (44.5) (78.7) AC DC SOLENOIDS FOR COIL REMOVAL CLEARANCE

2.86 4.22 (72.6) (107.2) AC DC SOLENOIDS

4.01 (101.9) 9.73 12.45 (247.1) (316.2) AC DC SOLENOIDS

1.38 (35.1)

.44 (11.2)

2.75 (69.9)

1/4-20UNC x 1-3/4 SOC. HD. CAP SCREW TORQUE TO 12 LBS.-FT. (1.66 kg-m)

2.13 (54.0)

.94 (23.9) .25 (6.3)

P B

1.81 (46.0) .91 (23.1)

.84 (21.4) 1.28 (32.5)

A

T

T

.13 (3.2) .66 (16.7) 1.06 (27.0)

* SOLENOID DESIGNATION IS REVERSED WITH "L" SPOOL.

1.47 (37.3) 2.00 (50.8) 7

Page 102 of 123

NEW VSD05M

DIRECTIONAL CONTROL VALVES SOLENOID ACTUATED, DIRECT OPERATING Shown in:

DIN CONNECTORS DIMENSIONS


7.25 8.61 (184.2) (218.7) AC DC SINGLE SOLENOIDS

.38 (9.7)

NFPA D05 Size


A SOLENOID* ASSEMBLY 4.36** (110.7)

3.72 (94.5)

3.92** (99.6) 1.56 (39.6)

1.25 (31.8)

2.86 4.22 (72.6) (107.2) AC DC SOLENOIDS 1.75 3.10 (44.5) (78.7) AC DC SOLENOIDS FOR COIL REMOVAL CLEARANCE

2.86 4.22 (72.6) (107.2) AC DC SOLENOIDS

4.01 (101.9) 9.73 12.45 (247.1) (316.2) AC DC SOLENOIDS

1.38 (35.1)

.44 (11.2) 2.75 (69.9)

1/4-20UNC x 1-3/4 SOC. HD. CAP SCREW TORQUE TO 12 LBS-FT. (1.66 kg-m)

2.13 (54.0)

.94 (23.9) .25 (6.3)

P B

1.81 (46.0) .91 (23.1)

.84 (21.4) 1.28 (32.5)

A

T

T

.13 (3.2) .66 (16.7) 1.06 (27.0) 1.47 (37.3) 2.00 (50.8)

8

Page 103 of 123

* SOLENOID DESIGNATION IS REVERSED WITH "L" SPOOL. ** DEPENDS ON BRAND OF DIN 43650 CONNECTOR.

NEW VSD05M

DIRECTIONAL CONTROL VALVES SOLENOID ACTUATED, DIRECT OPERATING PIN CONNECTION DETAILS

Shown in:


NFPA D05 Size

B3H/B4/B5H OPTIONS

B3A/B4A/B5A OPTIONS

A SOLENOID* ASSEMBLY


* SOLENOID DESIGNATION IS REVERSED WITH "L" SPOOL.

FOUR PIN MICRO-CONNECTOR - CODES B4, B4A USE WITH SINGLE OR DOUBLE SOLENOID VALVE AVAILABLE WITH 2-PIN DC COILS ONLY

THREE PIN CONNECTOR - CODES B3A, B3H USE WITH SINGLE SOLENOID VALVE 2 - Lead to Solenoid 1 - Green (Ground) Lead

2 - No Connection (White)

3 - Lead to Solenoid

3 - Common Lead to Solenoids A & B (Blue)

1 - Lead to Solenoid A (Brown)

21 34

1

4 - Lead to Solenoid B (Black)

2 3

.875 (22.2) Across Flats

M12 x 1 Thread

1.13 (28.7) Hex. FIVE PIN CONNECTOR - CODES B5A, B5H USE WITH SINGLE OR DOUBLE SOLENOID VALVE 1 - Lead to Solenoid B

5 - Lead to Solenoid B 4 - Lead to Solenoid A

2 - Lead to Solenoid A

NOTE: CODES B3* AND B5* CONNECTORS CONFORM TO NFPA/T3.5.29 R1 - 2003 (REVISION TO ANSI/B93.55M - 1981).

1 5 2 4 3

3 - Green (Ground) Lead

1.13 (28.7) Hex.

9

Page 104 of 123

NEW VSD05M

DIRECTIONAL CONTROL VALVES SOLENOID ACTUATED, DIRECT OPERATING SPECIFYING POWRFLOWTM DIRECTIONAL CONTROL VALVES SELECT ONE

SELECT ONE

SELECT IF REQ’D

VSD05M

b

1

ELECTRICAL OPTIONS CODE

CODE REFER TO PAGE 3 FOR SPOOL AVAILABILITY

A B

P T

OMIT

B

Single Operator • 2 Position Spring Offset b

A B

2

P T

Double Operator • 2 Position Detented (No Spring) A B

3

a

P T

B3A*†

SEALS CODE VITON SEALS STANDARD

B3H*†

Double Operator • 3 Position Spring Centered A B

b

5

P T

Single Operator • 2 Position Spring Centered b A B

6

SELECT ONE

DESIGN LETTER

A

SPOOLS

OPTION

b

SELECT ONE

G

FUNCTION CODE

SELECT IF REQ’D

P T

Single Operator • 2 Position Spring Offset, Energize to Center

MECHANICAL OPTIONS CODE DESCRIPTION OMIT

R WD

SINGLE SOLENOID “A” PORT END SINGLE SOLENOID “B” PORT END WASHDOWN

B4A**

B4**

EXCLUSIVE 3 YEAR WARRANTY Continental Hydraulics Division warrants all hydraulic directional valves supplied by Continental Hydraulics against defects in materials and workmanship under normal use and service for 3 years from the date code on the valve.

B5A†

Complete terms and conditions available upon request.

B5H†

TYPICAL ORDERING CODE

VSD05M-3A-GB-60L-A

DESCRIPTION

CODE

DESCRIPTION

DIN STYLE SOLENOIDS TOP ELECT. CONN. BOX W/TERMINAL POSTS, LIGHTS AND SURGE SUPPRESSOR TOP ELECT. CONN. BOX W/3 PIN MALE MINI RECEPTACLE, LIGHTS & SURGE SUPRESSOR CONNECTOR ON “A” PORT END TOP ELECT. CONN. BOX W/3 PIN MALE MINI RECEPTACLE, LIGHTS & SURGE SUPRESSOR CONNECTOR ON “B” PORT END TOP ELECT. CONN. BOXW/4 PIN MALE MICRO RECEPTACLE, LIGHTS & SURGE SUPRESSOR CONNECTOR ON “A” PORT END TOP ELECT. CONN. BOXW/4 PIN MALE MICRO RECEPTACLE, LIGHTS & SURGE SUPRESSOR CONNECTOR ON “B” PORT END TOP ELECT. CONN. BOX W/5 PIN MALE MINI RECEPTACLE, LIGHTS & SURGE SUPRESSOR CONNECTOR ON “A” PORT END TOP ELECT. CONN. BOX W/5 PIN MALE MINI RECEPTACLE, LIGHTS & SURGE SUPRESSOR CONNECTOR ON “B” PORT END

L

LISK

* Single solenoid valves only. ** DC voltage only. † Connector conforms to NFPA/T3.5.29 R1 - 2003 (Revision to ANSI/B93.55M - 1981).

10

Page 105 of 123

SOLENOID MFG.

SOLENOID CODE

VOLTAGE

WITH DIN 43650 ELECTRICAL CONNECTIONS

33 34 39 42 44

120/110V 60/50 Hz 240/220 V 60/50 Hz 120/110V 60/50 Hz (LOW WATT) 24 VDC 12 VDC

WITH 2 PIN CONNECTIONS

60 61

68 70 75

120/110 V 60/50 Hz 240/220 V 60/50 Hz 120/110 V 60/50 Hz (LOW WATT) 24 VDC 12 VDC

NOTE: Solenoids not CSA approved.

DGMFN Flow Control Valves

General Description These valves are adjustable, non-compensated flow restrictors. An integral check valve around the regulating orifice allows free flow in one direction and metered flow in the other.

(meter–in) or “Y” type (meter-out).

or a micrometer knob with keylock.

The “P” port is available only in the “X” type (meter-in) and does not contain a reverse flow check.

A normal or fine metering capability is available. See the pressure drop curves on page 26 for detailed performance difference.

The valve flow setting is adjustable by means of either a hex key adjusting screw and locknut, a hand-adjust knob,

Control is available in “A” only, “B” only, and “A” and “B” ports as an “X” type

Model Code

1

1

Valve function

Manifold or subplate mounted flow control valve.

2

Interface

5-

ISO 4401-AC-05-4-A, CETOP 5 Size 5 RP35H ANSI/NFPA D05 5N - NFPA D05 (Alt. A) 5P - NFPA D05 (Alt. B)

2

4

Direction of flow

X - Meter-in Y - Meter-out

4

5

6

7

8

5

Port operated upon

10

8

Adjustment range: second function

(Omit for single flow control models.) 1 - Fine control 2 - Normal control

Adjustment range

1 - Fine control 2 - Normal control Adjustment device

H - Knob adjuster K - Micrometer knob with keylock W - Screw with locknut

9

Port operated upon: second function

(Omit for single flow control models.) B – B cylinder port (Dual type)

Page 106 of 123

Adjustment device: second function

(Omit for single flow control models.) H - Knob adjuster K - Micrometer knob with keylock W - Screw with locknu

10 7

24

9

A - Cylinder port “A” (single or dual type) B - Cylinder port “B” (single type only) P - Pressure port (single type only)

6

3

3

Design number - 30 series

Subject to change. Installation dimensions unaltered for design numbers 30 to 39 inclusive.

Functional Symbols

DGMFN-5-X-P**-30 P

T

B

A

P

T

B

A

DGMFN-5-X-A**-B**-30

DGMFN-5N-X-P**-30 (models not available)

DGMFN-5P-X-P**-30

DGMFN-5N-X-A**-B**-30

X P

T

B

A Y

X P

T

B

A Y

DGMFN-5P-X-A**-B**-30

P

T

B

A

Y P T

B

A X

X P T

B

A Y

P

T

B

A

Y P T

B

A X

X P T

B

A Y

DGMFN-5-X-A**-30

DGMFN-5N-X-A**-30

DGMFN-5P-X-A**-30

P

T

B

A

Y P

T

B

A X

X P

T

B

A

Y

P

T

B

A

Y P

T

B

A

X

X P

T

B

A

Y

Y

DGMFN-5-X-B**-30

DGMFN-5N-X-B**-30

DGMFN-5P-X-B**-30

P

T

B

A

Y

P T

B A

X

X P T

B A

P

T

B

A

Y

P T

B A X

X P T

B A Y

DGMFN-5-Y-A**-B**-30

DGMFN-5N-Y-A**-B**-30

DGMFN-5P-Y-A**-B**-30

P

T

B

A

Y P T

B

A X

XP T

B

A Y

P

T

B

A

Y P T

B

A

XP T

B

A

DGMFN-5-Y-A**-30

X

DGMFN-5N-Y-A**-30

Y

DGMFN-5P-Y-A**-30

P

T

B

A

Y P

T

B

A X

X

P

T

B

A Y

P

T

B

A

Y P

T

B

A X

X

P

T

B

A

DGMFN-5-Y-B**-30

DGMFN-5N-Y-B**-30

Y

DGMFN-5P-Y-B**-30

P

T

B

A

Y

P

T

B A X

X P

T

B A Y

P

T

B

A

Y

P

T

B A X

X P

T

B A Y

Page 107 of 123

25

Operating Data

Basic Characteristics Maximum flow: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum operating pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

120 l/min (32 USgpm) 315 bar (4500 psi) 20 to 50 C (70 to 120 F) 3,1 kg (6.8 lbs.) 







Minimum Controlled Flow/No-Flow Leakage Internal leakage will vary from valve to valve and with the pressure differential across the check. Approximate levels are:

Pressure Drop bar (psi)

Pressure Drop

Leakage* cc/min (in3 /min)

50 (725)

160 (9.5)

100 (1450)

320 (19)

200 (2900)

640 (38)

315 (4500)

990 (60)

The curves below show the pressure drop through individual flow passages. Curves labeled “metered flow/pressure drop” refer to the pressure drop through only the passage containing the flow control regulating orifice. Total valve insertion loss is a value derived from graph 1 or 2 plus the appropriate values of lines 1, 2 and 3 from graph 3.

* Equals minimum controllable flow rate at the pressures stated.

Graph 1

Graph 2

Graph 3

Metered flow pressure drop. Normal adjustment – “2” models (see model code, page 24). Flow USgpm

Metered flow pressure drop. Fine adjustment – “1” models (see model code, page 24).

Free flow pressure drop across check valve.

5

10

15

20

350 300

5

25 30 5000

n r u t

n r r a u t 2 b / 1 1 p250 o r D e r 200 u s s e r 150 P

100

s n r u t 2 / 1 1

s n r u t 2

4000 i s

p p o r D 3000 e r u s s e r 2000 P

4 turns

50 0 20

1000 6 turns 8 turns 10 turns 0 40 60 80 100 120 Flow l/min

350 300

Flow USgpm 10 15 20 25 30 5000

1 turn n r u t

s s n r n u r t u t 2 3

2 r / a 1 b250 p o r D200 e r u s150 s e r P

Flow USgpm

s n r u t 4

i s 4000 p p o r D e 3000 r u s s e r P

2000 7 turns

100

8 turns 1000

50

9 turns

0 20

0 40 60 80 100 120 Flow l/min

Note: “Turn” or “Turns” on curves in graphs 1 and 2, above, refer to turn of adjustment device from fully closed position.

10

20

30

12

160

r10 a b p 8 o r D e r 6 u s s e r 4 P

140

3

i s

120 p p

r 100 o

80 60 40

D e r u s s e r P

2

2 0 40 80 Flow l/min

20 1 0 120

Graph 3 1 – “P” port of all models except DGMFN-5-X-P**-30 “B” and “T” ports of DGMFN-5-X-P**-30 2 – “T” port of all models except DGMFN-5-X-P**-30 “A” ports of DGMFN-5-X-P**-30 3 –Pressure drop across reverse free flow check valve

26

Page 108 of 123

Installation Dimensions

DGMFN-5-X-P & DGMFN-5-Y-A Single Flow Controls

3rd angle projection

mm (inches) 4 mounting holes ∅ 6,9 (0.27) through ∅ 9,50 (0.37) counterbore 36,5 (1.44) deep for bolt extenders (order separately) BKE-6M-50M (M6 metric) or BKE-4-50M (.2500-20 UNC). Torque: 11,3-14,7 Nm (100-130 lb. in.)

ISO 4401-AC-05-4-A (NFPA D05) Mounting surface

Model A B DGMFN-5-X-P 60,4 (2.38) 28,4 (1.12) DGMFN-5-Y-A 52,7 (2.07) 33,2 (1.31)

A “W” models (max. ext.)

4 (5/32”) Hex key

13,5 (0.53)

No hex plug on DGMFN-5-X-P models 11,7 (0.46)

30 (1.18)

139 (5.47) 128 (5.04)

37 (1.46)

50 (1.97)

13 (1/2”) Wrench size

P B

71,6 (2.82) max.

B

A

TB

69,5 (2.74)

TA Rotate clockwise to decrease flow

See page 37 for optional adjustment devices. See page 38 for interface dimensions.

DGMFN-5-X-A Single Flow Control


4 mounting holes (See above for specifications)

52,7 (2.07) “W” models (max. ext.)

4 (5/32”) Hex key

mm (inches) 13,5 (0.53)

11,7 (0.46)

20 (0.79)

139 (5.47) 128 (5.04)

50 (1.97)

13 (1/2”) Wrench size

37 (1.46) P

71,6 (2.82) max.

B

33,2 (1.31)

A

TB

TA

69,5 (2.74) Rotate clockwise to decrease flow

Page 109 of 123

27

DGMFN-5-X-B Single Flow Control mm (inches) “W” models (max. ext.)

4 mounting holes (See page 27 for specifications)

52,7 (2.07)

4 (5/32”) Hex key Rotate clockwise to decrease flow 50 (1.97)


13,5 (0.53) 20 (0.79)

139 (5.47) 13 (1/2”) Wrench size

128 (5.04)

37 (1.46)

11,7 (0.46)

P 33,2 (1.31)

B

69,5 (2.74)

A

TB

71,6 (2.82) max.

TA


DGMFN-5-Y-B Single Flow Control “W” models (max. ext.)

52,7 (2.07)


4 (5/32”) Hex key Rotate clockwise to decrease flow 50 (1.97)


13,5 (0.53)

30 (1.18)

139 (5.47) 13 (1/2”) Wrench size

128 (5.04)

37 (1.46)

11,7 (0.46)

P 33,2 (1.31)

B

69,5 (2.74)

TA

TB

28

A

Page 110 of 123

71,6 (2.82) max.

DGMFN-5-Y Dual Flow Control mm (inches) “W” models (max. ext.) typ. both ends


52,7 (2.07)

ISO 4401-AC-05-4-A (NFPA D05) Mounting surface Rotate clockwise to decrease flow in port “A”

4 (5/32”) Hex key Rotate clockwise to decrease flow in port “B” 50 (1.97)

30 (1.18)

13,5 (0.53)

13 (1/2”) Wrench size both ends

128 (5.04)

37 (1.46)

11,7 (0.46)

P 33,2 (1.31)

B

69,5 (2.74)

A

71,6 (2.82) max.

TA

TB


DGMFN-5-X Dual Flow Control mm (inches) “W” models (max. ext.) typ. both ends 4 (5/32”) Hex key Rotate clockwise to decrease flow in port “B”


52,7 (2.07)

ISO 4401-AC-05-4-A (NFPA D05) Mounting surface Rotate clockwise to decrease flow in port “A”

50 (1.97)

13,5 (0.53)

20 (0.79) 13 (1/2”) Wrench size both ends

128 (5.04)

37 (1.46)

11,7 (0.46)

P 33,2 (1.31)

B

69,5 (2.74)

A TA

TB

Page 111 of 123

71,6 (2.82) max.

29

Model: CWEA-LHN

Capacity: 30 gpm (120 L/min.)

3:1 pilot ratio, vented counterbalance valve Vented counterbalance valves with pilot assist are meant to control an overrunning load. The check valve allows free flow from the dir ectional valve (port 2) to the load (port 1) while a direct-acting, pilot-assisted relief valve controls flow from port 1 to port 2. Pilot assist at port 3 lowers the effective setting of the relief valve at a rate determined by the pilot ratio. Backpressure at port 2 does not affect the valve setting because the spring chamber references the vent (port 4). Other names for this valve include motion control valve and over center valve.

Technical Data U.S. Units Cavity

Metric Units T-22A

Capacity

30 gpm

Pilot Ratio

120 L/min. 3:1

Maximum Recommended Load Pressure at Maximum Setting

3075 psi

Maximum Setting

4000 psi

Adjustment - Number of Counterclockwise Turns to Increase Setting

215 bar 280 bar 5

Check Cracking Pressure

25 psi

Factory Pressure Settings Established at Maximum Valve Leakage at Reseat

1,7 bar

2 in/min.

30 cc/min.

5 drops/min.

0,3 cc/min.

Series (from Cavity)

Series 2

Reseat

>85% of setting

Valve Hex Size Valve Installation Torque

1 1/8 in.

28,6 mm

45 - 50 lbf ft

60 - 70 Nm

Adjustment Screw Internal Hex Size

5/32 in.

4 mm

Adjustment Locknut/Cap Hex Size

9/16 in.

15 mm

80 - 90 lbf in.

9 - 10 Nm

.65 lb

0,30 kg

Adjustment Nut Torque Model Weight Seal Kits - Cartridge

Buna: 990-022-007

Seal Kits - Cartridge

Viton: 990-022-006

Control

L

Seal Material

Functional Setting Range

Standard Screw Adjustment

H

1000 - 4000 psi (70 - 280 bar), 3000 psi (210 bar) Standard Setting

N Buna-N

Date Created: 9/12/2012

http://www.sunhydraulics.com

Copyright © 2011-2012 Sun Hydraulics Corporation. All rights r eserved.

Page 112 of 123

Model: NBY Sandwich Aluminum Body Pressure Rating: 3000 psi (210 bar) Ductile Iron Body Pressure Rating: 5000 psi (350 bar)

Counterbalance, On A and B, CrossPiloted, Vent to T

Pilot Operated Check, On A and B, Cross-Piloted, Vents to T

Technical Data U.S. Units Cavity

Metric Units T-22A

Body Features

On A and B with cross pilot and port 4 to T

Body Type

Sandwich

Interface

ISO 05

Open Cavity Quantity

2

Stack Height

2.49 in.

63 mm

Display Components Part NBY

Description B d

Al

i

Page 113 of 123

Quantity 1

- 500-001-014 - 700-001 - 850-004-218

O-Ring Seal Plate Plug

5 1 4

Date Created: 9/13/2011

http://www.sunhydraulics.com

Copyright © 2010-2011 Sun Hydraulics Corporation. All rights r eserved.

Page 114 of 123

snhy.com/NBA

MODEL NBA-/S

On A, port 3 to B and port 4 to T CAVITY: T-22A CAVITY: T-22A

Counterbalance, On A, Pilot from B, Vent to T

Pilot Operated Check, On A Pilot from B, Vent to T

CONFIGURATION /S

Modifier

65-45-12 Du Ductile Iron, Bun a-N, a-N, Blackened

NOTES Carefully consider the maximum Important: Carefully system pressure. The pressure rating of the manifold is dependent on the manifold material, with the port type/size a secondary consideration. Manifolds constructed of aluminum are not rated for pressures higher than 3000 psi (210 b ar), regardless regardless of the port type/size specified.

TECHNICAL DATA Body Type

Sandwic h

I nterfac e

I SO 05

Body Feat ures

On A, port 3 to B and port 4 t o T

Stack Height

2.49 in.

Open Cavities

1

Cavity

T-22A

Model Weight

0.00 lb.

Copyright Copyright © 2002-201 4 Su n Hydraulics Corporation. Corporation. All rights reserved. reserved.

PDF c reat ed on 2 4 J u n 2 0 1 4

Pag e 1 of 1 Page 115 of 123

Capacity:

25 Functional Group: Products : Standard Valve Packages (YAssemblies) : Sandwich : Regenerative : ISO 05 : A to B (Full Time)

gpm (95 L/min.) Model:

YDEV

Product Description The full time regenerative valve assembly allows a double-acting, single rod cylinder to be extended more rapidly using the same pump flow. To achieve this, oil from the rod end of the cylinder is added to the flow to the blind end, increasing the rate of extension. Function

Aluminum Body Pressure Rating: 3000 psi (210 bar) Ductile Iron Body Pressure Rating: 5000 psi (350 bar)

Technical Features l

Capacity refers to pump flow or regeneration flow, which is the flow coming out of the rod

l

The capacity may be determined by the passages dictated by the sandwich pattern

Page 116 of 123

l

l

l

l

side of the cylinder, whichever is larger This valve assembly will not prevent a load from extending the cylinder. The best way to prevent this is to use a vented counterbalance valve mounted directly to the rod end of the cylinder. A non-vented valve will not work. Cylinders with ratios above 2:1 (large rods) will function correctly but with less speed gain. Intensification needs to be considered with higher ratios. A 2:1 cylinder may generate a pressure on the rod side that is twice system pressure unless steps are taken to limit it. Cylinders with ratios below 1.5:1 are unlikely to result in a working regenerative application because of the small area of the rod and the high flows that would be generated. Regeneration is only possible in the extend direction.

l

l

l

rather than the cartridge capacity. The ideal cylinder ratio to use with regeneration is 2:1, the blind end area being twice what the annular area at the rod end. A 2:1 cylinder in regen gives the same speed extending as retracting. Cylinders with ratios as low as 1.5:1 (small rods) may work if care is used in designing the application. As the rod diameter gets smaller in relation to the piston diameter the flows increase dramatically and the force available drops accordingly. When a cylinder is in the regenerative mode the only force available is the pressure working on the rod area.

Technical Data U.S. Units 25 gpm Sandwich ISO 05

Capacity Body Type Interface

Metric Units 95 L/min. Sandwich ISO 05

Option Selection:

YDEV-X C N -B A

Primary Cartridge Options [ CXEE ] External Control Range Material/Seal Material

Letter (no significance) B

N Buna-N

Standard Options P Stainless/BunaN V Viton W Stainless/Viton

Copyright © 2003 Sun Hydraulics Corporation. All rights reserved. Terms and Conditions - Statement of Privacy

Page 117 of 123

Material Designation A Inch Aluminum

KF3

Return Line Filter

SAME DAY SHIPMENT MODEL AVAILABLE!

100 gpm



OPTIONAL DIRT ALARM OR ELECTRIC SWITCH

380 L/min

.50 (13)

6.25 (159)

1.25 (32)

.87 TYP (22)

300 psi 20 bar

3.00 (76)

1.68 TYP (43) OUT

6.25 (159)

4.50 MAX. (114)

MTG. HOLE SURFACE

IN OUT

IN

5.50 (140) ) ) ) 3 8 0 3 6 1 3 5 8 ( ( ( 2 8 8 1 . 3 . 8 . 3 2 1 1 2 3 = = = K K K 1 2 3

.31-18UNC-2B x .50 (13) MIN. DEPTH OR M8 x 1.25 x (13) DP. (4) MOUNTING HOLES

4.68 Ø (119)

Metric dimensions in ( ). Model No. of filter in photograph is KF31K10PD5.

Filter Housing Specifications

Flow Rating: Max. Operating Pressure: Min. Yield Pressure: Rated Fatigue Pressure: Temp. Range: Bypass Setting: Porting Head: Element Case: Weight of KF3-1K: Weight of KF3-2K: Weight of KF3-3K: Element Change Clearance:

Element Performance Information

Element K3

Up to 100 gpm (380 L/min) for 150 SUS (32 cSt) fluids 300 psi (20 bar) 1000 psi (70 bar) 290 psi (20 bar), per NFPA T2.6.1-1974 -20°F to 225°F (-29°C to 107°C) Cracking: 30 psi (2 bar) Full Flow: 51 psi (4 bar) Die Cast Aluminum Steel 10.5 lbs. (4.8 kg) 14.2 lbs. (6.4 kg) 18.5 lbs. (8.4 kg) 1.50” (40 mm) for 1K; 17.50" (445 mm) for KK; 26.5" (673 mm) for 27K

Absolute Rating Per ISO 4572/NFPA T3.1 0.8.8

Abs. Rating wrt ISO 16889

Using automated particle counter (APC) calibrated per ISO 4402

Using APC calibrated per ISO 11171

ßx

≥

75

ßx ≥ 100

ßx ≥ 200

ßx(c) ≥ 200

ßx(c) ≥ 1000

Dirt Holding Capacity gm

7.5

10.0

N/A

N/A

54

6.8

K10

15.5

16.2

18.0

N/A

N/A

44

KZ1

<1.0

<1.0

<1.0

<4.0

4.2

112

KZ3

<1.0

<1.0

<2.0

4.7

5.8

115

KZ5

2.5

3.0

4.0

6.5

7.5

86

KZ10

7.4

8.2

10.0

10.0

12.7

108

KZ25

18.0

20.0

22.5

19.0

24.0

93

Element Collapse Rating: Flow Direction: Element Nominal Dimensions:

Fluid Compatibility

Type Fluid Petroleum Based Fluids High Water Content Invert Emulsions Water Glycols Phosphate Esters Skydrol

150 psid (10 bar) Outside In 4.0” (100 mm) O.D. x 9.0” (230 mm) long

Appropriate Schroeder Media All Paper (E) and Synthetic (Z) Media Z1, Z3, Z5, Z10, Z25 Z10, Z25 Z3, Z5, Z10, Z25 All Z Media with EPR Seals, K3H and K10H E Media Z3H.5, Z5H.5, Z10H.5, Z25H.5 and WH.5

Note: Contact factory regarding use of E Media in High Water Content, Invert Emulsion and Water Glycol Applications.

116 SCHROEDER INDUSTRIES LLC

Page 118 of 123

For more information, refer to Fluid Compatibility: Fire Resistant Fluids, pages 19 and 20.



Return Line Filter

SAME DAY SHIPMENT MODEL AVAILABLE!



Meets HF4 automotive standard.

Features

Pipe, SAE straight, flange, and BSPP porting available.



KF3 ST SKB Housings

Pressure

Element Series Part No. E Media

To 300 psi (20 bar)

Z Media

Flow

Element selections are predicated on the use of 150 SUS (32 cSt) petroleum based fluid and a 30 psi (2.1 bar) bypass valve.

K3 K10 K25

2K3† 2K10†

1K3 1K10

3K3 3K10† 2K25†

1K25

KZ1 KZ3

2KZ1†

1KZ1 1KZ5 1KZ10

KZ25

1KZ25

gpm

0

(L /min)

0

20

40

50

MTA

Based on Flow Rate

MTB GT

3KZ1† 2KZ3†

1KZ3

KZ5 KZ10

Element Selection

ZT

2KZ5†

KT 60

150

80

100

250

RT

380

†Double and triple stacking of K-size elements can be replaced by single KK & 27K elements, respectively. ∆Pfilter

= ∆Phousing + ∆Pelement

Exercise:

Determine ∆P at 60 gpm (225 L/min) for KF32KZ5SD5 using 200 SUS (44 cSt) fluid.

∆Phousing

∆Pelement

KF3 ∆ Phousing for fluids with sp gr = 0.86:

∆Pelement =

8

(150)

(250)

(350)

Solution: ∆Phousing =

K3 K10 K25 KZ1 KZ3 KZ5 KZ10 KZ25

(0.50) 6

3.5 psi [.24 bar]

∆Pelement =

60 x .04 x (200÷150) = 3.2 psi or ∆Pelement = [225 x (.04 ÷ 54.9) x (44 ÷ 32) = .23 bar]

i s p P

4 (0.25)

∆

) r a b ( P

∆

2

∆Ptotal

= 3.5 + 3.2 = 6.7 psi or ∆Pelement = [.24 + .23 = .47 bar]

0 0

20

40

60

flow x element ∆P factor x viscosity factor

El. ∆P factors @ 150 SUS (32 cSt):

Flow (L/min) (50)

RTI

80

100

1K

2K

3K

.25 .09 .02 .20 .10 .08 .05 .04

.12 .05 .01 .10 .05 .04 .03 .02

.08 .03 .01 .05 .03 .02 .02 .01

Pressure Drop Information Based on Flow Rate and Viscosity

BFT

Accessories for TankMounted Filters

Viscosity factor: Divide viscosity by 150 SUS (32 cSt).

sp gr = specific gravity

LRT

QT

If working in units of bars & L/min, divide above factor by 54.9.

Flow gpm

KFT

PAF1

Sizing of elements should be based on element flow information provided in the Element Selection chart above.

MAF1 Filter No. of Series Elements†

Element Part No. K3 K10 K25

1

2

KF3 (See Section 5, page 138 for Water Service version.)

3

KZ1 KZ3 KZ5 KZ10 KZ25 KW KM10 KM25 KM60

Seal Material

Dirt Alarm® (See Appendix A for complete list of options)

Porting P = 11 ⁄ 2” NPTF

(Omit) = Buna N

S = 17 ⁄ 8”-12 SAE Straight (SAE-24)

H = EPR**

F = 11 ⁄ 2” SAE J518 4-Bolt Flange Code 61*

V = Viton** W = Buna N**

B = ISO 228 G-11 ⁄ 2 (11 ⁄ 2-11 BSPP) (B porting supplied with metric mounting holes)

**Bolt thread depth .63” (16 mm). **When “H”, “W”, & “V” seals are ordered, all aluminum

D = Pointer MS= Cam Operated Electric Switch MS2= Cam Operated Electric Switch D5= Cartridge Electric Cartridge: MS5AC/DC/LC Family (See Appendix A)

Filter Model Number Selection

L = Two ⁄ 4” NPTF inlet & outlet female test ports N = No-Element indicator 50 = Optional bypass setting (required for HF4)

TF1 KF3

Same Day Shipment Model See Appendix E for details.

LF1—2" MLF1 SRLT

MS15DC= DC Switch (SPST)

RLT

†Double

and triple stacking of K-size elements can be replaced by single KK and 27K elements, respectively.

filter parts are anodized.

1

MF2

KF8

G426 = 3 ⁄ 4” drain on bottom of housing G440 = 1 ⁄ 2” drain on bottom of housing M = Magnet Inserts

See Appendix B for additional information on these options and instructions on how to order.

Other Available Options

K9 QF15 QLF15 QFD5

SCHROEDER INDUSTRIES LLC 117

Page 119 of 123

Liquid Level Gauges For Continuous reading of Fluid Level and Temperature Standard Line - Liquid Column Series Features: - UV Resistant Transparent Dupont Grilamid Case - All-Around Visibility of the Fluid Level - Buna-N O-ring Seals - Zinc Plated Bolts - Available with Optional Cast Aluminum Cover to Provide additional breakage protection - Includes Thermometer with Blue Fluid for easy readings - 2120 F Maximum Temperature Rating - For use with Petroleum and Water Base Hydraulic Fluids, consult factory for other fluids W/Out Cover

With Cover Part Number

Description

A

SLLG-03T

Std 3” w/temp

3.00”

4.22” 1.22” 0.81” 1.16”

3.00”

4.75” 1.75” 0.93” 0.82”

5.00”

6.22” 1.22” 0.81” 1.16”

5.00”

6.75” 1.75” 0.93” 0.82”

SLLG-03T-C Std 3” w/temp & Cover SLLG-05T

Std 5” w/temp

SLLG-05T-C Std 5” w/temp & Cover SLLG-10T

Std 10” w/temp

B

C

D

E

10.00” 11.22” 1.22” 0.81” 1.16”

SLLG-10T-C Std 10” w/temp & Cover 10.00” 11.75” 1.75” 0.93” 0.82”

Premium Line - Liquid Column Series Features: - Borosilicate sight glass compatible with all hydraulic fluids and will not discolor - 20 PSI maximum working pressure at 2500 F - May be front mounted by threaded tank holes or rear mounted with provided nuts - Mounting bolts provide 1/16” alignment adjustment to facilitate installation - Low profile body offers wide sight opening for visibility - Machined from solid Aluminum bar stock - Includes internal thermometer - external thermometer available - consult factory



Fax: 989 354-4190

Page 120 of 123

989 356-2186


39

Liquid Level Gauges Premium Line (continued) Part Number

Description

A

B

C

D

E

PLLG-03T

Premium 3” w/temp

3.00”

4.63”

1.00”

1.23”

0.75”

PLLG-05T

Premium 5” w/temp

5.00”

6.63”

1.00”

1.23”

0.75”

1.00”

1.23”

0.75”

PLLG-10T Premium 10” w/temp 10.00” 11.63”

How to Order:

SLLG-03T-C-2

Code Series SLLG Standard Liquid Level Gauge PLLG Premium Liquid Level Gauge Code 03 05 10

Bolt Center Distance 3” 5” 10”

Code Blank 2 3

Mounting Bolt Option 1/2-13 UNC (1) M12 x 1.75 Metric (2) M10 x 1.50 Metric (2)

Code Blank C

Cover (Guard) Option No Cover with Cover (3)

Notes: 1 - 1/2-20 UNF with Premium Line 2 - Not Available with Premium Line 3 - Premium Line design incorporates integral gauge guard

Sight Glass Series Features: - Clear Nylon Fluid Level sight glass with Steel Collar for weld attachment to reservoir - 400 PSI maximum working pressure - Temperature Range: -65° F to 150° F for pressure applications - For use with Petroleum Base and Water Base Hydraulic Fluids Order Part Number: SLSG-100

40



Fax: 989 354-4190

Page 121 of 123

989 356-2186


Blue rectangles are links to other catalog pages.

SOLENOID VALVES

SF20 -2 2

Poppet , 2 -Wa y, N .C., H igh Pressure DESCRIPTION A solenoid-operated, 2-way, normally closed, piloted poppet-type, screw-in hydraulic cartridge valve, intended to act as a blocking or load-holding device for applications requiring low internal leakage.

OPERATION When de-energized, the SF20-22 acts as a check valve, allowing flow from ➀ to ➁, while blocking flow from ➁ to ➀. When energized, the cartridge’s poppet lifts to open the ➁ to ➀ flow path. In this mode, bidirectional flow is allowed.

FEATURES • Continuous-duty rated coil. • Hardened seat for long life and low leakage. • Optional coil voltages and terminations. • Cartridges are voltage interchangeable. • Unitized, molded coil design. • Optional waterproof E-Coils rated up to IP69K. • Industry common cavity.

RATINGS

SYMBOLS USASI:

ISO:

PERFORMANCE

(Cartridge Only)

 to  without cavity undercut ——  to  with cavity undercut — —  to  without cavity undercut – – –  to  with cavity undercut - - - 9.3/135

32 cSt/150 sus oil at 40°C

8.3/120 7.2/105 i 6.2/ 90 s p / r a 5.2/75 b P O 4.1/60 R D E 3.1/45 R U S 2.1/30 S E R 1.0/15 P

38 10

76 20

Operating Pressure: Maximum: 345 bar (5000 psi); Minimum: 1.4 bar (20 psi) Flow: Up to 303 lpm (80 gpm) Internal Leakage: 10 drops/minute max. at 345 bar (5000 psi) Operating Temperature: -40 to 120°C with standard Buna N seals -30 to 205°C with Fluorocarbon seals -50 to 80°C with Polyurethane seals Coil Duty Rating: Continuous from 85% to 115% of nominal voltage Initial Coil Current Draw at 20°C: Standard Coil: 1.2 amps at 12 VDC; 0.13 amps at 115 VAC (full wave rectified); E-Coil: 1.4 amps at 12 VDC; 0.7 amps at 24 VDC Minimum Pull-in Voltage: 85% of nominal at 345 bar (5000 ps i) Filtration: See page 9.010.1 Fluids: Mineral-based or synthetics with lubricating properties at viscosities of 7.4 to 420 cSt (50 to 2000 sus); See Temperature and Oil Viscosity, page 9.060.1 Installation: No restrictions; See page 9.020.1 Cavity: VC20-2; See page 9.120.1 Cavity Tool: CT20-2XX; See page 8.600.1 Seal Kit: SK20-2x-T; See page 8.650.1 Coil Nut: Part No. 7004400; For E-coils manufactured prior to 1-1-04, see page 3.400.1 for coil nut info.

114 151 189 227 265 303 30 40 50 60 70 80

FLOW lpm/gpm

®

H YDRAFORCE.com

1.047.1 Page 122 of 123

HPU Standard Manual PEBCO Scott Industrial 2014 10

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