HIRARC

MUDAJAYA CORPORATION BERHAD Department

Name Preliminaries Works - Site Clearing

dentification

No.

Prepared by:

1) 2) 3)

Reviewed by:

Name: Signature: Date:


Sub-Activity

Condition of assessment

Hazards

Excavation Of Earth (Excavator, Back Hoe and Dump Truck)

R/W

Consequences

Body injuries / fatality

Potential contact with underground power line


Exposure to noise

Chronic hearing problem

Inhalation of heavy smoke / exhaust fume

Applicable OSH Leg/Reg/COP (in addition to OSHA Sec 15, FM(SHW) reg)

OSHA Act Sec 15. FM (BOWEC)(Safety)

Control

Existing Control Measures (ECM)

OSHA Sec 15, Chronic health problem FM (BOWEC) Reg 11 & 14. 1986

Legal Compliance F

L

S

Significant Hazard? (Y/N)

Risk Rating

1

2

4

Y

8

C, PC, NC

Enggineering & Admin. Control - Safety awareness -Barrier, Traffic Control, Training, Briefing & Monitoring

C

Determination of control hierarchy: 1. Elimination of hazards Risk 2. Substitution Categ. 3. Engineering 4. Administrative 5. Personal Protective Equipment (PPE)

I

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Provide Barricade to Excavate Area. 4. Appoint a Traffic Controller.

C

1

3

4

Y

12

II

1. All workers must be inducted before commencing work. 2. All workers must use proper P.P.E 3. To provide competent super visor to supervise the activity full time. 4. To organize Tool Box talk/meeting every time want to start work. 5. To provide ‘Clearance Marking’ as per TNB requirement.

Admin. Control & PPE Safety awareness -Ear plug/muff & initial noise monitoring

C

1

2

2

N

4

I

1. All workers must be inducted before commencing work. 2. All workers must use proper P.P.E 3. To provide competent super visor to supervise the activity full time. 4. To organize Tool Box talk/meeting every time want to start work.

Enggineering & Admin. Control - Safety awareness -Face mask, Servicing, Toolbox Talk, Monitoring

C

1

2

2

N

4

I

1. All workers must used proper PPE at work site. 2. Un-good condition of machinery need to be check and repair as posible. 3. Toolbox Talk before start work.

C

2

2

2

N

8

I

1. Appoint pest control to clear all insect/ mosquito as shown in Prevention And Control Of Infectious Diseases Act and Regulation

1. Provide water sprinkler/ browser to prevent flying dust. supply face mask to worker which involved

OSHA Act Sec 15. Enggineering, Admin. FM (BOWEC) (Electrical Hazard) Control & PPE - Safety Reg 16. 1986 Electricity Supply awareness Act 1990 Electricity Reg. and -Isolation, Briefing, Monitoring rules 1994 and appropriate PPE

OSHA Act Sec 15 FM (Noise Exposure) Reg. 1989.

Approved by:


Risk Assessment

Struck /crushed by machine/Collision

1

Designation

Ref Code / Rev

Assessors name

Personnel participated & consulted:

10 Damansara Height

Area Activity

Doc No.

OSH TASK RISK ASSESSMENT

1. OSHA Act Sect 15, 2. FMA Sect. 22. 3. Prevention And Control Of Infectious Diseases Act and Regulation

Eliminationcontrol

Mosquito/ insect bites

Dengue/ skin rash/dermatitis

Inhalation of dust

Irritation of respiratory tract

OSHA Sec 15, FM (Mineral Dust) Reg. 1989

Engineering, admin control & PPE Water sprinkling/Browser, Dust mask and training

C

1

3

2

N

6

I

Slippery & poor access/egress

Slip, trip & fall - body injuries

OSHA Sec 15, FM (SHW) & (BOWEC)

Engineering, Admin Control Provided proper access/egress, training/information

C

1

2

2

N

4

I

Operation in unsafe mode


OSHA Sec 15 & 24

C

1

2

4

Y

8

I

1. Stop work. 2.Terminate if necessary

Heat stress

Fatigue/ skin rash

OSHA Sec 15 & 24, FMA Sect. 23

C

3

2

2

N

12

II

1. Provive Shelter for workers cooling body from direct sun. 2. Brief workers to drink a lot of plain water. 3. Advise workers to use a appropriate cloth due to hot weather.

Exposure to welding fume


OSHA Sec 15 & 24, FM (BOWEC)(Safety) Reg 14.

Admin control & PPE Training, Briefing & Face mask

C

1

2

2

N

4

I

Admin control & PPE Training, Briefing & Face Shield

C

1

2

2

N

4

I

C

1

2

1

N

2

I

Exposed to UV & IR ray

Exposure to welding spark

Admin. Control work practice

OSHA Sec 15, permanent eye damage FMA Sec 11 & Reg 15

(BOWEC)

OSHA Sec 15, FMA Sec 11 & Reg 15

(BOWEC)

Skin burn

Pest

Safe

Engineering, admin control & PPE Shelter, Briefing & Protective clothing

Admin control & PPE Training, Briefing, Protective clothing, hand glove & face shield

2.

dentification

No.

2

Risk Assessment

Sub-Activity

Installation of Hoarding (Welding Set, Power Tool/Drill)

Silt Trap/Wash Trough 3 (Excavator, Back Hoe, Welding Set, Cutting Machine/grinder)


Hazards

Consequences


Control


Legal Compliance F

L

S

C, PC, NC


Risk Rating


Admin control & PPE Training, Briefing, Protective clothing & hand glove.

C

1

3

4

Y

12

II

1. Only the competent permitted to carrying out work. 2. PPE equipment that suitable to be used while working. 3. Supervise and provide briefing before start work. 4. Obtain Working Permit from MCB. 5. All workers must be inducted before commencing of work. 6. All workers must be briefing before start work.

Electrocution

Fatality /body injuries

OSHA Sec 15, FM (BOWEC)(SAFETY) Reg. 16

Exposure to sharp object

Hand Injuries

OSHA Sec 15, FMA Sec. 24

Engineering, admin control & PPE Guarded, briefing and Protective clothing

C

1

3

2

N

6

I

Flying of particles

Eye or body injuries



C

1

2

2

N

4

I

Heat stress

Fatigue



C

2

3

2

N

12

II




C

1

2

3

Y

6

I




C

1

2

4

Y

8

I





Eliminationcontrol

C

1

2

3

Y

6

I


Inhalation of dust/Concrette Dust




C

1

3

2

N

6

I





C

1

3

4

Y

12

II

1. All workers must be inducted before commencing work. 2. All workers must use proper P.P.E 3. To provide competent super visor to supervise the activity full time. 4. To organize Tool Box talk/meeting every time want to start work. 5. To provide ‘Clearance Marking’ as per TNB requirement. 6. Permit To Work.

Fall into excavated trench

Body injuries

OSHASec 15, FMA (BOWEC)

Engineering,Admin controlGuardrail/Barrier, monitoring

C

1

3

2

N

6

I

Inhalation of dust




C

1

3

2

N

6

I


Electrocution




C

1

2

4

Y

8

I

1. Only the competent permitted to carrying out work. 2. PPE equipment that suitable to be used while working. 3. Supervise and provide briefing before start work. 4. Obtain Working Permit from MCB. 5. All workers must be inducted before commencing of work. 6. All workers must be briefing before start work.

Heat stress

Fatigue



C

1

2

1

N

2

I

NR/W

NR/W

1. OSHA Act Sect 15, 2. FMA Sect. 22. Elimination3. Prevention And Control control Of Infectious Diseases Act and Regulation


Pest


Pest

1. All moving part of the machine must be fully guarded. 2. All workers must be inducted before commencing of work. 3. All workers must be briefing before start work. 4. Proper PPE must be worn while working. 5. Provide training to workers which involved.

2.

2.

dentification

No.

Risk Assessment

Sub-Activity


Hazards




Stream Diversion 4 (Excavator, Back Hoe, Welding Set & Cutting Machine)

Consequences





Control


F

L

S


Risk Rating

1

3

4

Y

12

C, PC, NC


C


II


C

1

3

4

Y

12

II



C

1

3

2

N

6

I


Admin. Control safe lifting procedure

C

1

2

2

N

4

I

C

1

3

2

N

6

I

C

1

2

4

Y

8

I


C

2

3

2

N

12

II


Detail Requirement: 1. Permit System. 2. Permit to Work. 3. Isolation Requirement. 4.Requirement to Ensure Safety of Atmosphere. 5. Entry Into Hazardous Atmosphere. 6. Rescue and Emergency Services. 7.Health Requirements of Person Working in Confined Space. 8. Training. 9. Additional Precautions During Occupancy of Confined Space. 10. Record Keeping.


OSHA Sec 15, Chronic health problem FM (BOWEC) Reg 11 & 14. 1986

Legal Compliance

Manual handling

Sprains, strains & backache

OSHA Act 15, FMA Sec. 12






OSHA Sec 15 & 24

Heat stress

Fatigue/ skin rash



OSHA Sect 15. ICOP 2010 (Industrial Code Of Practice)

Engineering, admin control & PPE Guidelines in Industrial Code Of Practice 2010 (ICOP)

C

1

3

4

Y

12

II

OSHA Sec 15, FMA (BOWEC)


C

1

3

2

N

6

I

Engineering controlShoring/ safe work practice, Supervising

C

1

3

4

Y

12

II

C

1

3

2

N

6

I

C

1

3

2

N

6

I

R/W

Confined Space

Harzadous Atmosphere


Body injuries

Soil collapse into trench/Cave in





OSHA Act 15, FM (BOWEC) Reg 116,117 & 118

OSHA Sec 15, Permanent eye damage FMA Sec 11 & Reg 15

(BOWEC)


(BOWEC)

Skin burn

Admin control & PPE Training, Briefing & Face mask Safe

Admin control & PPE Training, Briefing & Face Shield Admin control & PPE Training, Briefing, Protective clothing, hand glove & face shield

1. Permit To Work Required before excavation. Supervise at all potential area in full time. Briefing/Toolbox Talk before start work. Training.

2. 3. 4.

dentification

No.

Risk Assessment

Sub-Activity


Hazards

Electrocution


5

Earth Work - (Excavator, Back Hoe, Back Pusher, Roller Compactor, Dump Truck)

Consequences







Risk Rating


C

1

3

4

Y

12

C

1

2

4

Y

8

II

1. Permit to Work Required for Hot Job. 2. Monitoring and analyze the potential of hazard. 3. Briefing/Toolbox Talk before start work. 4. Competent/Training.

I


1

3

4

Y

12

II


C

1

2

2

N

4

I


OSHA Sec 15, FM (BOWEC) Reg 11 & 14. 1986


C

1

3

2

N

6

I




C

1

3

2

N

6

I



C

1

2

4

Y

8

I



C

2

3

2

N

12

II



C

1

2

2

N

4

I

C

1

2

2

N

4

I


C

1

3

2

N

6

I


C

1

3

4

Y

12

II


Chronic health problem





OSHA Sec 15 & 24

Heat stress

Fatigue/ skin rash




OSHA Sec 15 & 24 FMA (BOWEC)


R/W


(BOWEC)


(BOWEC)


S

C


Electrocution

L



Exposure to noise

Skin burn

F C, PC, NC








Control Legal Compliance


Safe


1. Permit to Work Required for Hot Job. 2. Monitoring and analyze the potential of hazard. 3. Briefing/Toolbox Talk before start work. 4. Kompetent/Training.

2.

dentification

No.

Risk Assessment

Sub-Activity


Hazards


Confined Space

6

Box Culvert and Sump (Excavator/Back Hoe, Mobile Crane, Hacker, Oxy-Cutting, Cutting Machine/Grinder)

Consequences


Harzadous Atmosphere

Control





OSHA Sect 15. ICOP 2010 (Industrial Code Of Practice)

Legal Compliance F

L

S


Risk Rating

1

3

2

N

6

C, PC, NC

C


I


C

1

3

4

Y

12

II


Minor fire accident/ Contact with Hot Part

Skin burn


Admin Control & PPE Briefing,Protective clothing, hand glove & face shield

C

2

3

2

N

12

II

1. Permit To Work Required for Hot Job. 2. Flashback Arrestor is compulsory. 3. Briefing/Toolbox Talk before start work. Competent/Training.

Leakage of oxy-acetylene hose- fire or explosion



Engineering & Admin. Control - Flash Back Arrestor, Training, Briefing & Hot work permit

C

2

1

4

Y

8

I

1. Permit Ro Work Required for Hot Job. 2. Flashback Arrestor is compulsory. 3. Briefing/Toolbox Talk before start work. Competent/Training.





C

1

3

1

N

3

I


Flying of particles




C

1

3

2

N

6

I

Body vibration

Body injuries

OSHA Sec 15 FMA (BOWEC)

Admin. Control Training, Briefing, Job Rotation & Safe work practice

C

1

2

2

N

4

I

Ergonomic- awkward position & repetitive motion

Body strain

Info from: DOSH,Niosh, CROSH, CCOHS, Miosh & etc


C

1

3

2

N

6

I

Exposure to noise




C

1

3

3

Y

9

I

Hand-arm vibration

Carpal tunnel syndrome



C

1

2

2

N

4

I



C

1

3

2

N

6

I


Admin control & PPE Training, Briefing, Signalman, Safe Work Practice & Safety Helmet

C

1

3

4

Y

12

II

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Provide Barricade to Excavate Area. 4. Appoint a signalman with a good communication to operator.

R/W


Hand Injuries

Falling of materials



4.

4.

2.


dentification

No.

Risk Assessment

Sub-Activity


Hazards





R/W


F

L

S

C, PC, NC


Risk Rating


Admin. Control - Safe working load/procedure

C

1

2

4

Y

8

I



C

1

3

2

N

6

I

Operation of Power Tools

Hand injuries/Body Injury

OSHA Sec 15, FM (BOWEC)

Engin. & Admin control Mechanical guard, Safe Work Practice training & Briefing

C

1

2

3

Y

6

I

Heat stress

Fatigue/ skin rash



C

1

3

1

N

3

I





C

1

3

4

Y

12

II

Flying of particles




C

1

3

2

N

6

I





C

1

2

2

N

4

I


Skin burn


C

1

3

3

Y

9

Falling of material

7


Toppling of crane


Piling Works - (Jack-In Machine, Mobile Crane, Welding Set, Generator, Drop Hammer)

Consequences

Control Legal Compliance

Hand Injuries

Body injuries




Toppling of crane





OSHA Sec 15 & 24





Safe

C

C

1

1

3

2

2

4

N

Y

6

8

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Competent/license operator only can operate machine 4. Appoint a signalman with a good communication to operator. 5. Supervise by the experience person.

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Training workers only can operate machine. 4. Supervise by the experience person.


2. 3. 4.

I


2. 3. 4.

I


I

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Provide Barricade to Excavate Area. 4. Appoint a signalman with a good communication to license machine operator.

C

1

3

4

Y

12

II

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Competent/license operator only can operate machine 4. Appoint a signalman with a good communication to operator. 5. Supervise by the experience person.

C

1

2

4

Y

8

I


dentification

No. 7

8

Risk Assessment

Sub-Activity Piling Works - (Jack-In Machine, Mobile Crane, Welding Set, Generator, Drop Hammer)

Load Test - (Mobile Crane, Jack-In Machine)


Hazards

Consequences


Control


Legal Compliance F

L

S


Risk Rating

C, PC, NC

R/W




C

1

3

2

N

6

I




C

1

3

4

Y

12

II

1. Permit Ro Work Required for Hot Job. 2. Monitoring and analyze the potential of hazard. 3. Briefing/Toolbox Talk before start work. 4. Kompetent/Training.

Fatigue/ skin rash



C

2

3

1

N

6

I

Fatigue/ skin rash



C

1

3

1

N

3

I

Exposure to noise


Electrocution


Heat stress

Heat stress

NR/W Struck /crushed by machine/Collision




C

1

2

4

Y

8

I



Area Activity

Name

Designation

Building Works Hazard Identification

No.

1

Sub-Activity

Scaffolding


Hazards

Ref Code / Rev

Assessors name


10 Damansara Height

Doc No.

OSH TASK RISK ASSESSMENT Prepared by:

1) 2) 3)

Reviewed by:



Risk Assessment

Consequences


Collapse of Structure


OSHA Sec 15. FM (BOWEC) (Scaffold) Part 10 Reg 72-98

Falling from Height


Osha Sec. 15 & 24 FM (SHW) Reg 12, 32 & (Scaffold) Pt 10 Reg 72-98


Approved by:

Name: Signature: Date: Control

Legal Compliance F

L

S

C, PC, NC


Risk Rating


Enggin. & Admin. Control Safety awareness, Competent, PE Design, Training, Briefing & Monitoring

C

1

3

4

Y

12

II

Engin. & Admin Control Walking Platform, Safety Harness /belt, Training & Briefing

C

1

3

4

Y

12

II

1. Erected by competent/training person only. 2. PE Design required for any scaffold erected more than 15 meters. 3. Inspection and supervising of competent person every time before its to be used. 4. Record keeping. 5. Ensure the material is in good condition/serviceable 1. Erected by competent/training person only. 2. Safety Harness/belt, lifelines & necessary precaution. 3. Briefing/toolbox talk before commencing work. 4. Supervise by competent person. 5. Safe Work Practice.

C

1

3

4

Y

12

II

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Provide Toe Board to Open Edge. 4. Barrier working area to prevent any invasion. 5. Monitoring of work and working area.

Falling of construction material from height








C

1

2

3

Y

6

I

1. Ensure all workers aware about a safe work practice & procedure. 2. Briefing before start work. 3. immediately replace unserviceable or damage equipment. 4. safety belt or lifelines required for working at height

Lightning


OSHA Act Sec 15. FMA Sec 23

Admin Control Safe work practice & Briefing.

C

1

2

4

Y

8

I

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Stop work immediatly.

Electrocution


OSHA Sec 15, FM (BOWEC) Reg. 16


C

1

2

4

Y

8

I

1. Electrical Hand Tool must be in good condition. 2. Monitoring and analyze the potential of hazard. 3. Briefing/Toolbox Talk before start work. 4. Competent/Training. 1. Scaffold must be check and assessed every week and after heavy rain or wind, (Refer Checklist) 2. Record keeping. 3. Immediate action fo any consequences to the structure or scaffold condition. 4. PE Design Required for scaffold erected 15 meter and above

NR/W

Wind/Rain

Structure Collapse/ disturbed/budge

Heat Stress

Fatigue

Collapse

Falling from Height



Safe









C

1

3

4

Y

12

II

C

4

2

1

N

8

I

C

C

1

1

3

3

4

4

Y

Y

12

12

II

1. Erected by competent/training person only. 2. PE Design required for any scaffold erected more than 15 meters. 3. Inspection and supervising of competent person every time before its to be used. 4. Record keeping. 5. Ensure the material is in good condition/serviceable

II

1. Erected by competent/training person only. 2. Safety Harness/belt, lifelines & necessary precaution. 3. Briefing/toolbox talk before commencing work. 4. Supervise by competent person. Safe Work Practice.

5.

Hazard Identification

No.

2

Sub-Activity

Working Platform


NR/W

Hazards

4

Ladder

Concrette Mixer

NR/W

Consequences



Control

Legal Compliance F

L

S

C, PC, NC


Risk Rating





C

1

3

4

Y

12

II

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Provide Toe Board to Open Edge. 4. Barrier working area to prevent any invasion. 5. Monitoring of work and working area.





C

1

2

3

Y

6

I

1. Ensure all workers aware about a safe work practice & procedure. 2. Briefing before start work. 3. immediately replace unserviceable or damage equipment. 4. safety belt or lifelines required for working at height

Lightning



C

1

2

4

Y

8

I


Electrocution




C

1

2

4

Y

8

I

1. Electrical Hand Tool must be in good condition. 2. Monitoring and analyze the potential of hazard. 3. Briefing/Toolbox Talk before start work. 4. Competent/Training.

Wind/Rain




C

1

3

4

Y

12

II

1. Scaffold must be check and assessed condition every week and after heavy rain or wind, (Refer Checklist) 2. Record keeping. 3. Immediate action for any consequences to the structure or scaffold condition.

Heat Stress

Fatigue



C

4

2

1

N

8

I





Collapse of Structure

3

Risk Assessment

OSHA Sec 15. FMA Sec 23


Safe

C

1

2

4

Y

8

I

1. Only a good condition of ladder allowed to be used. 2. Mantain of good keeping of ladder condition. 3. Immediate change any damages with serviceable one. 4. Ensure the material is in good condition/serviceable 1. Erected by competent/training person only. 2. Hard Barrier/Guard rail. 3. Briefing/toolbox talk before commencing work. 4. Supervise by competent person. 5. Safe Work Practice. 6. Ensure the material is in good condition/serviceable


C

1

3

4

Y

12

II

Falling from Height






C

1

3

2

N

6

I

Caught in moving parts of machines

Body injuries

OSHA Sec 15 & 24 FMA sec 15,20

Engin, Admin Control & PPE Guard rail, Safe work practice, Training & Briefing.

C

1

3

3

Y

9

I


Body strain

Admin. Control Info from: DOSH,Niosh, CROSH, Training, Briefing, Job Rotation CCOHS, Miosh & etc & Safe work practice

C

1

3

2

N

6

I

C

1

3

2

N

6

I

R/W Inhalation of heavy smoke / exhaust fume




1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Guarding machine/moving part.

1. All workers must used proper PPE at work site. 2. Un-good condition of machinery need to be check and repair as posible. 3. Briefing before start work.

Hazard Identification 4

Concrette Mixer

No.

Sub-Activity

5

6

Air Compressor

Generator

R/W Condition of assessment

NR/W

Hazards

Risk Assessment

Consequences

Exposure to noise


Electrocution




Struck by pressure hoses

Body injuries

Unfit/ unsafe machine


Exposure to noise






Control

Legal Compliance F

L

S


Risk Rating

C

1

3

2

N

6

I

1. All workers must be inducted before commencing work. 2. All workers must use proper P.P.E 3. To provide competent super visor to supervise the activity full time. 4. Briefing before start work.

C

1

2

4

Y

8

I


C, PC, NC






C

1

3

2

N

6

I

1. All workers must used proper PPE at work site. 2. Un-good condition of machinery need to be check and repair as posible. 3. Briefing before start work.

OSHA Sec 15. FMA Reg 4 & 118


C

1

2

3

Y

6

I

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards.

Admin Control - Only machine with fitness certified must be used.

C

1

3

4

Y

12

II

1. All Air compressor must have c ertificate of fitness from DOSH and display at the compressor. 2. Maintenance and servicing as schedule. 3. Record Keeping.


C

1

3

3

Y

9

I

FM - Rules (Boiler and Compressor) 1970 & FMA (Notification,Cert of Fitness & Insp.) Reg.1970



Electrocution


Exposed hot surface

Skin burn



Exposure to noise







NR/W OSHA Sec 15, FM (BOWEC) Reg 11 & 14. 1986

1. All workers must be inducted before commencing work. 2. All workers must use proper P.P.E To provide competent super visor to supervise the activity.

3.

4. Briefing before start work.


C

1

3

4

Y

12

II


C

1

3

2

N

6

I


C

1

3

2

N

6

I


C

1

1

2

N

2

I


C

1

3

4

Y

12

II

1. General check before used and the machine must be in good condition. 2. Monitoring and analyze the potential of hazard. 3. Monthly check/maintenance must in schedule. 4. Record Keeping.

1. Placement generator in open area and suitable. 2. Un-good condition of machinery need to be check and repair as posible. 3. Maintenance must be done as schedule. 4. Record Keeping.



No.

7

8

Sub-Activity

Bending Machine

Cutting Machine


R/W

Hazards

Risk Assessment

Consequences






Body strain

Exposure to noise






Flying of particles and cutting disc


Inhalation of dust



Body strain













F

L

S


Risk Rating

C

1

2

3

Y

6

I


C

1

3

2

N

6

I

1. Placement machine in open area and suitable. 2. Un-good condition of machinery need to be check and repair as posible. 3. Maintenance must be done as schedule.

C

1

2

2

N

4

I

C

1

2

2

N

4

I

C

1

2

3

Y

6

I


1. All workers must used proper PPE at work site. 2. Un-good condition of machinery need to be check and repair as posible. 3. Toolbox Talk before start work. 4. Place the machine in a good ventilation area.

C, PC, NC



Control

Legal Compliance

C

1

3

2

N

6

I


C

1

2

2

N

4

I


C

1

3

2

N

6

I


C

1

2

2

N

4

I


R/W

Exposure to noise

Toppling


OSHA Act Sec 15 Chronic hearing problem FM (Noise Exposure) Reg. 1989.


OSHA Sec 15 FM (BOWEC) Reg 6, 58, 118


2.


C

1

3

3

Y

9

I

1. All workers must used proper PPE at work site. 2. Un-good condition of machinery need to be check and repair as posible. 3. Toolbox Talk before start work. 4. stationed machine in open area to prevent sound wave that repeat


C

1

3

4

Y

12

II

1. Operator must be inducted before commencing of work. 2. Competent/license operator only can operate machine 3. Appoint a signalman with a good communication to operator. 4. Supervise by the experience person.


No.

Sub-Activity


Hazards


9

Mobile Crane

Excavator / Back Hoe

Consequences




R/W Struck /crushed by machine/Collision


Electrocution (Working near power sources)


Lightning



10

Risk Assessment

R/W


L

S


Risk Rating

1

3

4

Y

12

C, PC, NC


C

II

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Avoid to be under loading material. 4. Appoint a signalman with a good communication to operator.

1. Operator must be inducted before commencing of work. 2. Competent/license operator only can operate machine 3. Appoint a signalman with a good communication to operator. 4. Supervise by the experience person.

C

1

2

4

Y

8

I


Admin Control & PPE -Briefing, monitoring, Safe Work Practice, hand glove & Safety Boot

C

1

3

4

Y

12

II



C

1

1

4

Y

4

I


II







OSHA Sec 15 & 24


Body injuries




Electrocution (Working near power sources)



Lightning




C

1

3

4

Y

12

1. Safe work practice/procedure must be follow 2. Monitoring and analyze the potential of hazard. 3. Briefing/Toolbox Talk before start work.


C

1

3

2

N

6

I



C

1

2

4

Y

8

I


C

1

3

2

N

6

I

Safe


OSHA Act Sec 15. Enggineering, Admin. Control FM (BOWEC) (Electrical Hazard) & PPE - Safety awareness Reg 16. 1986 Electricity Supply -Isolation, Briefing, Act 1990 Electricity Reg. and Monitoring and appropriate rules 1994 PPE



F







Control

Legal Compliance


C

1

3

4

Y

12

II

Admin Control & PPE -Briefing, monitoring, Safe Work Practice, hand glove & Safety Boot

C

1

3

4

Y

12

II


C

1

2

4

Y

8

I


I

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Arrange flow of traffic 4. Appoint a Traffic Controller.


C

1

2

4

Y

8

1. Safe work practice/procedure must be follow 2. Monitoring and analyze the potential of hazard. 3. Briefing/Toolbox Talk before start work.


No.

11

12

Sub-Activity

Lorry / Dump Truck

Roller / Roller Compactor


NR/W

NR/W

Hazards

Body injuries






Body injuries



Exposure to noise


Body Injuries/ Health Impact

Exposure to noise


Power Tool

NR/W

Consequences


Body Vibration

13

Risk Assessment

Body Vibration

Hand-arm vibration




Control

Legal Compliance F

L

S


Risk Rating

C

1

3

2

N

6

I

C, PC, NC





C

1

3

4

Y

12

II




C

1

3

2

N

6

I

1. All workers must used proper PPE at work site. 2. Un-good condition of machinery need to be check and repair as posible. 3. Toolbox Talk before start work. 4. Place the machine in a good ventilation area.

C

1

2

2

N

4

I

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Appoint a Traffic Controller.




C

1

3

4

Y

12

II

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Provide Barricade to working Area. 4. Appoint a Traffic Controller.



C

1

3

2

N

6

I

1. All workers must be inducted before commencing work. 2. All workers must use proper P.P.E Noise monitoring 4. Briefing before start work.



C

1

3

2

N

6

I

1. Operator must be inducted before start work. 2. Work monitoring in a potential area.

I



OSHA Act Sec 15 FM (Noise Exposure) Chronic hearing problem Reg. 1989.


C

1

2

2

N

4

3.



C

1

2

4

Y

8

I

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Provide guard to moving part if necessary. 4. Supervise the work

Body Injuries/ Health Impact



C

1

2

2

N

4

I

1. Workers must be inducted before start work. 2. Work monitoring and supervising. 3. Workers must have a good health and fit to work.

Carpal tunnel syndrome



C

1

3

2

N

6

I



No.

Sub-Activity


Hazards

Electrocution

Exposure to noise

Drill / Grinder

Jack Hammer / Hacker




OSHA Sec 15 Chronic hearing problem FM (Noise Exposure) Reg. 1989.


Control

Legal Compliance F

L

S


Risk Rating

1

3

4

Y

12

C, PC, NC






Hand Injuries





OSHA Sec 15 & 24


Body injuries


Electrocution


C

C

1

2

2

N

4


II

I


OSHA Sec 15 Chronic hearing problem FM (Noise Exposure) Reg. 1989.


Safe



3.


C

1

3

2

N

6

I

C

1

3

2

N

6

I


C

1

2

4

Y

8

I


NR/W

Exposure to noise

15

Consequences


Flying of particles

14

Risk Assessment

Engin, Admin Control & PPE Machine Guard, Safe work practice, Training & Briefing.

C

1

2

3

Y

6

I



C

1

3

4

Y

12

II


C

1

2

2

N

4

I



3.


Body injuries


Engin, Admin Control & PPE Machine Guard, Safe work practice, Training & Briefing.

C

1

2

2

N

4

I


Electrocution




C

1

2

4

Y

8

I


Body vibration

Body injuries



C

1

3

2

N

6

I

1. Electrical Hand Tool must be in good condition. 2. Workers must be inducted before start work. 3. Work monitoring and supervising. 4. Workers must have a good health and fit to work. 5. Competent/Training.

Caught in moving parts of machines NR/W


No.

Sub-Activity


16

Hazards

Consequences



Electrocution


Exposed to UV & IR ray Welding - (Electric/Gases)

Risk Assessment Applicable OSH Leg/Reg/COP (in addition to OSHA Sec 15, FM(SHW) reg)

F

L

S

C, PC, NC


Risk Rating



C

1

3

4

Y

12

II

1. Cartridge must be stored in proper place and secure. 2. The cartridge must have a bucket c/w standby fire extinguisher. 3. Only the hose with flash back arreator allowed to be used. 4. Only the competent workers can operate the welding. 5. Working permit needed before start work. 6. Safety briefing and workplace monitoring by supervisor in charge


C

1

3

4

Y

12

II


Admin control & PPE (BOWEC) Training, Briefing & Face Shield

C

1

2

2

N

4

I





Control

Legal Compliance

R/W

R/W

17 Construction of Main Drains

NR/W

Heat Stress

Fatigue/ skin rash



C

1

2

2

N

4

I





C

1

2

2

N

4

I


Skin burn



C

1

3

2

N

6

I





C

1

3

4

Y

12

II





Engineering control- Shoring/ safe work practice, Supervising

C

1

3

4

Y

12

II

1. Permit To Work Required before excavation. Supervise at all potential area in full time. Briefing/Toolbox Talk before start work. Trenching system required. 5. Training.



OSHA Sec 15 & 24 FM (Mineral Dust) Reg. 1989


C

1

3

1

N

3

I




OSHA Sec 15, FMA 1967


C

1

2

2

N

4

I


Body strain


C

1

2

2

N

4

I

Lightning


C

1

2

4

Y

8

I


(BOWEC)


1. All workers must used proper PPE at work site. 2. Un-good condition of equipment need to be check and repair as posible. 3. Toolbox Talk before start work.

2. 3. 4.

2.



No.

Sub-Activity


R/W

18

19

Wall

Formwork

Hazards

Risk Assessment

Consequences



Control

Legal Compliance F

L

S


Risk Rating

C, PC, NC


Heat Stress

Fatigue/ skin rash



C

1

2

1

N

2

I

Falling from Height


Osha Sec. 15 & 24 FMA (BOWEC)


C

1

3

4

Y

12

II

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Provide training & safe work practice. 4. Monitoring and supervise the works..





C

1

2

4

Y

8

I


Wall Collapse



Admin control & PPE Training, Briefing,safe Work Practice & Safety Helmet

C

1

2

3

Y

6

I

1. Supervise & monitoring at all potential area. 2. Briefing/Toolbox Talk before start work. 3. Training & Safe work Practice. 4. Analyze works expose to hazards.


Body strain

C

1

2

2

N

4

I

Falling from Height




C

1

3

4

Y

12

II


Entanglement by rotating saw



Engin, Admin Control & PPE Safe guard, Safe work practice, Training & Briefing.

C

1

3

4

Y

12

II


Inhalation of wood dust


Admin Control & PPE Dust mask and training

C

1

3

2

N

6

I

Flying of nails/ objects


C

1

2

2

N

4

I

R/W





Failure of formwork/ temporary platform


Protruding nails, starter bar & sharp objects

Body injuries

OSHA Sec 15 & 24 FMA 1967

Struck or pinch by hammer

Hand Injuries


Admin control & PPE Training, Briefing, Protective clothing


C

1

3

4

Y

12

II

Engineering control -house keeping

C

1

2

2

N

4

I

C

1

3

2

N

6

I

R/W

Admin control & PPE Briefing, Hand Glove and Protective clothing



No.

Sub-Activity


Hazards


Collapse/Failure of formwork/ temporary platform

Falling from Height


R/W

20

Risk Assessment

Consequences


F

L

S


Risk Rating

1

3

4

Y

12

C, PC, NC













C

C

C

C

1

1

1

3

3

3

4

4

4

Y

Y

Y

12

12

12


II


II

1. All formwork support such as scaffold must be check frequently to avoid any miss use or damage by the competent/train person. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Provide training & safe work practice. 4. Monitoring and supervise the works..

II


II


Failure of formwork/ temporary platform




C

1

3

4

Y

12

II


Struck or hit by concrete bucket/ mixer


OSHA Sec 15. FMA (BOWEC)

Admin. Control - Safety awareness Signalman, Training, Briefing & Monitoring

C

1

2

4

Y

8

I

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Appoint a Signalman.

Splashes of conrete in eyes and contact with skin




C

1

2

2

N

4

I

Concretting (Vibrator machine, mortar pump & etc)

NR/W


Control

Legal Compliance

Falling of concrete bucket from height


Body/Hand-arm vibration

Body injuries

Lightning




C

1

3

4

Y

12

II




C

1

3

3

Y

9

I



C

1

2

4

Y

8

I




No.

Sub-Activity


R/W

Hazards


Falling from Height


Risk Assessment

Consequences

Body strain






F

L

S


Risk Rating

1

2

2

N

4

C, PC, NC



Control

Legal Compliance

Engin. & Admin Control Walking Platform, Safety Harness /belt, lifelines, Training & Briefing


C

C

C

1

1

3

2

4

4

Y

Y

12

8


I

II

I

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Provide training & safe work practice. 4. Monitoring and supervise the works. 5. Follow working at height procedure. 6. Training workers. 1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. practically to provide Catch Platform or catch netting at a potential area. 4. Appoint a signalman with a good communication to operator. 5. Safe work practice.

Lightning

21

Installation of Roof



R/W Electrocution


Heat Stress

Fatigue/ skin rash




C

1

3

4

Y

12

II


C

1

3

4

Y

12

II


C

2

3

2

N

12

II

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Stop work immediatly. 1. Electrical Hand Tool must be in good condition. 2. Monitoring and analyze the potential of hazard. 3. Briefing/Toolbox Talk before start work. 4. Competent/Training. 5. Proper PPE must be worn. 1. Proper PPE must be worn. 2. Briefing before start work. 3. Supervise and monitoring potential impact to workers. 4. Provide shelter/cool place for rest if necessary. 5. Wear a appropriate clothing. 1. All equipment must be place correctly and check daily to prevent from any falling material when raining or heavy wind occurs.

Wind/Rain


22



Falling from Height




Spillage into eyes and contact with skin

Eye injuries, Skin irritation/dermatitis




Safe


C

C

1

1

3

3

4

2

Y

N

12

6

II

2. Immediate action must be taken when comes the unwanted condition that may prevent damage/injury to property or people. 4. Safe work practice and prosedure working at height must be follow.

I

1. Proper PPE must be worn. 2. Briefing before start work. 3. Supervise and monitoring potential impact to workers. 4. Issued an appropriate grip shoe. 5. Wear a appropriate clothing.


C

1

3

4

Y

12

II

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Provide training & safe work practice. 4. Monitoring and supervise the works. 5. Follow working at height procedure. 6. Training workers.



C

1

3

1

N

3

I


OSHA Sec 15 OSH (USECHH) Reg. 2000

Admin Control & PPE hand glove, protective clothing & safety glass

C

1

3

1

N

3

I


2.


No.

Sub-Activity


Hazards

Skin contact with cement mortar Brick Laying

Risk Assessment

Consequences

Skin irritation/dermatitis


OSHA Sec 15 OSH (USECHH) Reg. 2000


Control

Legal Compliance F

L

S


Risk Rating

1

3

1

N

3

C, PC, NC

PPE- hand glove & protective clothing

C


I

R/W





C

1

3

4

Y

12

II

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. practically to provide Catch Platform or catch netting at a potential area. 4. Appoint a signalman with a good communication to operator. 5. Safe work practice.


Collapse of construction material

Body strain




Engineering control- Safe work practice, Supervising

C

C

1

1

3

2

2

4

N

Y

6

8

I

I

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Supervise workers due to the potential area. 4. Used proper working platform. 5. Safe work practice.

23

24

Tiling, Marble and Parquet

6

I

1. Proper PPE must be worn. 2. Briefing before start work. 3. Supervise and monitoring potential impact to workers. 4. Provide shelter/cool place for rest if necessary. 5. Wear a appropriate clothing.

N

6

I

1. Proper PPE must be worn. 2. Briefing before start work. 3. Supervise and monitoring potential impact to workers. 4. Wear an appropriate clothing.

Y

8

I

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. To provide working platform. 5. Safe work practice.

6

I

1. Proper PPE must be worn. 2. Briefing before start work. 3. Supervise and monitoring potential impact to workers. 4. Issued an appropriate grip shoe. 5. Wear a appropriate clothing.

3

I



Heat Stress

Fatigue/ skin rash



C

1

3

2

N

Splashes of conrete in eyes and contact with skin

Eye injuries & skin irritation, dermatitis

OSHA Sec 15 & 24 FMA (SHW) & Sec 23

PPE- Protective clothing, safety glass & glove

C

1

3

2




Admin control & PPE Training, Briefing, Safe Work Practice & Safety Helmet

C

1

2

4



C

1

3

2

N

Admin control & PPE Dust mask and training

C

1

3

1

N

Falling from Height

Plastering

II

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Provide training & safe work practice. 4. Monitoring and supervise the works. 5. Follow working at height procedure. 6. Training workers.


C

1

3

4

Y

12

R/W

R/W

Trip, Slip and Fall

Body injuries





No. 24

Sub-Activity Tiling, Marble and Parquet

Condition of assessment R/W

Hazards


Falling from Height

25

Ceiling

Painting

Consequences

Hand Injuries




Osha Sec. 15 & 24 FMA (SHW)(BOWEC)


Control

Legal Compliance F

L

S


Risk Rating

1

3

2

N

6

C, PC, NC

Admin control & PPE Briefing, Hand Glove and Protective clothing

Engin. & Admin Control Working Platform, Safety Harness /belt, Training & Briefing

C

C

1

3

4

Y

12


I

II


I


1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. To provide proper access/egress. 4. Safe work practice.








C

1

2

3

Y

6

I


Body strain


C

1

2

2

N

4

I


C

1

2

4

Y

8

R/W

Falling from Height

26

Risk Assessment


Osha Sec. 15 & 24 FMA (SHW)(BOWEC)


C

1

3

4

Y

12

II





C

1

2

4

Y

8

I






C

1

2

3

Y

6

I

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. To provide proper access/egress. 4. Safe work practice.

Inhalation of dust/Painting fume


Admin control & PPE Face mask and training

C

1

3

2

N

6

I

Falling of construction material from height R/W



Area Activity

Name

Designation

External Works Hazard Identification

No.

Sub-Activity


Hazards

1

Retaining Wall

Reviewed by:



Consequences



Control

Legal Compliance F

L

S


Risk Rating

1

3

4

Y

12

C, PC, NC



Osha Sec. 15 & 24 FMA 1967


Collapse


OSHA Act Sec 15 FMA (BOWEC)

Lightning


Heavy Wind / Rain


Heat Stress

Fatigue

Ergonomics


OSHA Act 15, FMA 1967


Falling of Person from a moving machine

Body injuries

Osha Sec. 15 & 24 FMA 1967

Struck by Machineries


Osha Sec. 15 & 24 FMA 1967



C

C

1

3

4

Y

12


II


II



C

1

2

4

Y

8

I


OSHA Act Sec 15. FMA Act139 Sec 23


C

1

2

4

Y

8

I


OSHA Act Sec 15 FMA (BOWEC)


C

1

2

4

Y

8

I

1. All workers must be brief before commencing of work. Stop work immediatly.

OSHA Act 15, FM (SHW) Sect. 23 & 28


C

1

2

2

N

4

I

C

1

2

2

N

4

I

Admin Control - Safe work practice, Training & Briefing

C

1

3

2

N

6

I

PPE & Admin Control Signage, Safety Vest, Training & Briefing

C

1

3

4

Y

12

II

1. Briefing before start work. 2. Plan and schedule work programme. 3. Place traffic controller to monitor and control .

II

1. All workers must be inducted before commencing work. 2. All workers must use proper P.P.E 3. To provide competent super visor to supervise the activity full time. 4. To organize Tool Box talk/meeting every time want to start work. 5. To provide ‘Clearance Marking’ as per TNB requirement. 6. Permit To Work. (Liase with TNB)

R/W


Approved by:


Risk Assessment

Osha Sec. 15 & 24 FMA 1967

Falling Objects

Prepared by:

1) 2) 3)


Falling of Person

Ref Code / Rev

Assessors name


KLIA - Spurline Project

Doc No.


Safe

C

1

3

4

Y

12

2.


No.

2

Sub-Activity

External Road - (Pneumatic Machine, Compactor Roller, Back Pusher, Back Hoe, Cutting Road Machine, Lorry)


R/W

Hazards

Risk Assessment

Consequences



Control

Legal Compliance F

L

S


Risk Rating

C, PC, NC



C

1

3

2

N

6

I




C

1

3

2

N

6

I




C

1

3

2

N

6

I




C

1

2

2

N

4

I


Engin, Admin Control & PPE - Safe guard, Safe work practice, Training & Briefing.

C

1

3

4

Y

12

II

Body injuries



C

1

2

2

N

4

I



OSHA Sec 15 & 24

C

1

2

4

Y

8

I


Splashes of hot bitumen in eyes and contact with skin


1. Proper PPE must be worn. 2. Briefing before start work. 3. Supervise and monitoring potential impact to workers. 4. Wear an appropriate clothing.

Manual handling

Body strain

Exposed hot surface

Skin burn

Exposure to noise




Inhalation of dust


Flying of particles and cutting disc


Caught into rotating parts


Body vibration syndrome

Inhalation of bitumen vapor/ mist


Safe


C

1

3

2

N

6

I


C

1

2

2

N

4

I


C

1

3

2

N

6

I

Irritation of respiratory OSHA Sec 15 Admin control & PPE Dust tract / chronic health OSH (USECHH) Reg. mask and training problem in long term 2000

C

1

3

2

N

6

I


C

1

2

2

N

4

I


C

1

2

4

Y

8

I

Heat Stress

Fatigue



OSHA Sec 15 & 24 FMA (SHW) & Sec 23






2.


1. Briefing before start work. 2. supply face mask to worker which involved



No.

Sub-Activity


Hazards

Risk Assessment

Consequences




Body injuries



OSHASec 15, FMA (BOWEC)

4

Drainage / Sewerage

External Water Reticulation

F

L

S


Risk Rating

C, PC, NC



C

1

3

4

Y

12

II


C

1

3

2

N

6

I


Drowning

Fatality

Lightning


2. 3. 4.

C

1

3

4

Y

12

II



Eliminationcontrol

C

1

2

3

Y

6

I


OSHA Sec 15 & 24 FMA 1967

Engineering, admin control & PPE Safe Work Practice

C

1

2

4

Y

8

I

1. Provide a safe access/egress. 2. Hand rail and walking platform. 3. A proper PPE such as safety harness and lifelines. 4. Briefing before start work. 5. Supervise and monitoring. 6. Analyze potential hazard may harm workers. Safe work procedure.


C

1

1

4

Y

4

I

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Stop work immediatly. 1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. Provide Barricade to Excavate Area. 4. Appoint a Traffic Controller.

R/W




OSHA Sect 15. Harzadous Atmosphere Toxic Gas (Confined Space) ICOP 2010 (Industrial Code Of Practice) 3


Control

Legal Compliance

OSHA Act Sec 15. FMA Act139 Sec 23

Pest


OSHA Act Sec 15 & 24 FMA 1967

Admin. Control - Safety awareness, Briefing and Traffic Control

C

1

2

4

Y

8

I


Body injuries


Engin, Admin Control & PPE - Guard rail, Safe work practice, Training & Briefing.

C

1

2

2

N

4

I

Electrocution


Admin Control & PPE -Briefing,Protective clothing, hand glove & Safety Boot

C

1

2

4

Y

8

I



C

1

1

4

Y

4

I



C

1

2

4

Y

8

I



C

1

2

2

N

4

I


R/W OSHA Act 15, (SAFETY)

FM (BOWEC) Reg. 16. 1986

Lightning


Electrocution



OSHA Act 15, (SAFETY)


Manual handling

Body strain



No.

Sub-Activity


Hazards

Risk Assessment

Consequences


Body strain


Body injuries

Heat Stress

Fatigue










Control

Legal Compliance


F

L

S


Risk Rating

C

1

2

2

N

4

I

Engin, Admin Control & PPE - Guard rail, Safe work practice, Training & Briefing.

C

1

2

2

N

4

I


C

1

2

2

N

4

I

C, PC, NC


C

1

3

4

Y

12

II

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3. practically to provide Catch Platform or catch netting at a potential area. 4. Appoint a signalman with a good communication to operator. 5. Safe work practice.

Skin burn




Hand Injuries



C

1

3

2

N

6

I



Skin burn


C

1

3

3

Y

9

I


II


Minor fire accident

External M & E - (Electrical & TNB Sub-Station)

C

2

2

2

N

8

I

R/W

Confined Space


OSHA Sect 15. Harzadous Atmosphere ICOP 2010 (Industrial Code Of Practice)


C

1

3

4

Y

12

2. 3. 4.

C

1

3

4

Y

12

II









C

1

3

4

Y

12

II



Skin burn



C

2

3

2

N

12

II

1. Permit To Work Required for Hot Job. 2. Flashback Arrestor is compulsory. 3. Briefing/Toolbox Talk before start work. 4. Competent/Training.

2. 3. 4.


No.

Sub-Activity


Hazards


Risk Assessment

Consequences

Hand Injuries


OSHA Act Sec 15 & 24 FM (BOWEC) (Safety) Reg 148 FM (BOWEC) (SHW) Reg 32


Control

Legal Compliance F

L

S


Risk Rating

1

2

2

N

4

C, PC, NC


C


I



Area Activity

Name

Designation

General Activities Hazard Identification

No.

1

2

Sub-Activity


Hazards

Prepared by:

1) 2) 3)

Reviewed by:



Consequences

R/W



R/W



R/W

Manual handling

Sprains, strains

R/W

Snapping of lifting gear

Fatality /Body injuries

R/W


Body strain

R/W

Struck by material

Body injuries

R/W

Falling from height


R/W

Manual handling


R/W


R/W

Inhalation of thinner/paint vapor/ mist

R/W

Splashes of hinner/paint in eyes and contact with skin




Control

Legal Compliance F

L

S


Risk Rating

1

2

2

N

4

C, PC, NC Engineering, Admin Control Provided proper access/egress, training/information

C


I


C

1

2

4

Y

8

I



C

1

3

2

N

6

I

OSHA Sec 15, FMA 1967

Comply SWL and inspection of machineries & lifting gears.

C

1

3

3

Y

9

I



C

1

3

2

N

6

I


Admin. Control - Safety awareness

C

1

2

2

N

4

I



C

1

3

4

Y

12

II


C

1

3

2

N

6

I




Irritation of respiratory OSHA Sec 15 & 24 tract / chronic health OSH (USECHH) problem in long term Reg. 2000



OSHA Sec 15 & 24 FMA (SHW) & Sec 23 OSH (USECHH) Reg. 2000

Approved by:


Risk Assessment

Loading and unloading of construction materials

Installation of temporary access / working platform

Ref Code / Rev

Assessors name


KLIA - Spurline Project

Doc No.



C

1

2

4

Y

8

I

Admin control & PPE Dust mask and training

C

1

3

2

N

6

I


C

1

3

2

N

6

I


1. Only Machiineries with the fit certificate (PMA) can be used at site work. 2. Daily checklist for machineries to be fill up before start work. 3. SWL must be follow and monitoring by supervisor. 4. Change any damages item immediately. (Stop work if necessary/change other machine)




No.

3

4

5

Sub-Activity

Application of painting

Refilling of fuel, hydraulic & application of lubricant


Hazards

Risk Assessment

Consequences




Admin. Control Training, Briefing, Job Rotation & safe lifting procedure

Control

Legal Compliance


F

L

S


Risk Rating

C

1

2

2

N

4

I

C

1

2

2

N

4

I

C, PC, NC

R/W


Body strain

R/W

Fire hazard - Smoking while painting

Skin burnt


Elimination & Admin Control - No spark source



C

1

3

4

Y

12

II


C

1

3

2

N

6

I


C

1

2

2

N

4

I


C

1

2

2

N

4

I

C

1

3

2

N

6

I

R/W

Falling from height


R/W

Splashes in eyes and contact with skin


R/W



R/W

Manual handling


R/W

Inhalation of vapor/ fume




Irritation of respiratory OSHA Sec 15 & 24 Admin control & PPE Dust tract / chronic health OSH (USECHH) mask and training problem in long term Reg. 2000

R/W

Fire & explosion


R/W

Manual handling


R/W

Exposure to noise


R/W

Flying of concrete particles

Eye / body injuries

R/W

Exposure to concrete dust






Hacking & drilling of concrete structure OSHA Sec 15, FM (Mineral Dust) Reg. 1989

Admin. Control Training, Briefing & Safety Awareness

C

1

3

4

Y

12

II


C

1

2

2

N

4

I


C

1

3

2

N

6

I


C

1

3

2

N

6

I

Admin control & PPE Safety Awareness Dust mask and training

C

1

3

2

N

6

I


1. All workers must be inducted before commencing of work. 2. No s,okimg or naked fire below 30 meters from the potential area. 3. Provide training & safe work practice. 4. Monitoring and supervise the works..

Hazard Identification 5

Hacking & drilling of concrete structure

No.

Sub-Activity


R/W

6

7

Application of pesticide

Workplace Inspection & site visit

Hazards


Risk Assessment

Consequences


R/W

Falling from height


NR/V

Inhalation of vapor /mist


NR/V

Splashes in eyes and contact with skin

Eye injuries, Skin irritation/dermatitis

NR/V

Manual handling


NR/V



NR/V


Body strain

R/W

Insufficient lighting

Slip, trip & fall- body injuries

R/W



R/W

Unprotected floor opening/ edge

Slip, trip & fall- body injuries / fatality

R/W



R/W



R/W

Protruding nails, starter bar & sharp objects

Body injuries

R/W

Heat stress

Fatigue/ skin rash




Control

Legal Compliance F

L

S


Risk Rating

1

2

2

N

4

C, PC, NC


C


I



C

1

3

4

Y

12

II

OSHA Sec 15 & 24 OSH (USECHH) Reg. 2000

Admin control & PPE Safety Awareness Dust mask and training

C

1

3

2

N

6

I



C

1

3

2

N

6

I


C

1

2

2

N

4

I



C

1

2

2

N

4

I



C

1

2

2

N

4

I

C

1

2

2

N

4

I

C

1

2

3

Y

6

I

1. Appoint pest control to clear all insect/ mosquito as shown in Prevention And Control Of Infectious Diseases Act and Regulation. 2. Proper Housekeeping and safe environment. 1. Provide safe & secure walk way. (Barrier & Signages) 2. Briefing about safety matters and site condition before entring workplace. 3. Avoid to be under loading material. 4. Monitoring activities near the visiting people. 5. Stop work at a risky area if necessary.



Elimination- Provide sufficient lighting OSHA Sec 15, FM (SHW) & (BOWEC)

Engineering, Admin Control Provided proper access/egress, training/information Elimination- Provide edge protection



Eliminationcontrol

Pest


C

1

3

4

Y

12

II

C

1

2

1

N

2

I

Engineering control -house keeping



7

Workplace Inspection & site visit

No.

Sub-Activity



R/W

8

Hazards

Struck against object/ structure

Risk Assessment

Consequences

Body injuries




Control

Legal Compliance F

L

S

C, PC, NC


C

1

2

4


Y

Risk Rating

8


I

R/W

Thunder and lightning.

Body injuries/ fatality

R/W





C

1

2

2

N

4

I

R/W

Struck against object

Body injuries


Enggineering & Admin. Control - Safety awareness -Barricade, Traffic Control, Training, Briefing & Monitoring

C

1

2

4

Y

8

I

1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3.Monitoring the activities. 4. Barricade at te potential area and place signages.

R/W





C

1

3

2

N

6

I


R/W

Contact with hot parts

Skin burnt



C

2

3

2

N

12

II

R/W

Exposure to noise




C

1

3

2

N

6

I

R/W

Fire & explosion


R/W

Electric shock/ electrocution



OSHA Act 15, (SAFETY)


R/W

Struck by pressure hoses

Body injuries

R/W

Unfit/ unsafe machine


OSHA Sec 15. FMA Reg 4 & 118

FM (Notification,Cert of Fitness & Insp.) Reg.1970

C

1

2

4

Y

8

I

1. Provide safe & secure walk way. 2. Briefing about safety matters and site condition before entring workplace. 3. Stop activities immediattely when storm/thunder seen.


Operation of genset & air compressor


1. Provide safe & secure walk way. 2. Briefing about safety matters and site condition before entring workplace. 3. Avoid to be under loading material. 4. Monitoring activities near the visiting people. 5. Stop work at a risky area if necessary.

Admin. Control Training, Briefing & Safety Awareness

C

1

3

4

Y

12

II

1. All workers must be inducted before commencing of work. 2. No smokimg or naked fire below 30 meters from the potential area. (Briefing & signages) 3. Provide training & safe work practice. 4. Monitoring and supervise the works..


C

1

2

4

Y

8

I

1. Analyze any potential of hazards. 2. Daily checklist need to be updated and display by the supervisor and any hazards must immediattely take necessary action. 3. Safe work practice and display signage. 4. only trained person can operate the machine. 5. Work monitoring and supervising


C

1

2

3

Y

6

I

1. Analyze any potential of hazards. 2. Daily checklist need to be updated and display by the supervisor and any hazards must immediattely take necessary action. 3. Safe work practice and display signage. 4. only trained person can operate the machine. 5. Work monitoring and supervising

Admin Control Safety awareness


No.

9

10

Sub-Activity


Hazards

Risk Assessment

Consequences





F

L

S


Risk Rating

C

1

3

4

Y

12

II

C, PC, NC

R/W

Falling from height

Fatality /Body injuries


R/W





C

1

2

2

N

4

I

R/W

Manual handling

Sprains, strains



C

1

2

2

N

4

I

R/W

Inhalation of dust

Irritate respiratory tract



C

1

3

1

N

3

I

R/W


C

1

2

2

N

4

I

R/W


Skin burnt


C

1

3

2

N

6

I

R/W

Electrocution



C

1

3

4

Y

12

II

R/W



C

1

2

2

N

4

I

R/W

Minor fire accident

Skin burnt

C

2

2

2

N

8

I

House Keeping

Welding, grinding & oxycutting

Control

Legal Compliance


(BOWEC)


(BOWEC)

R/W



R/W

Inhalation of dust


R/W

Flying of particles









C

1

3

4

Y

12

II


Engineering, admin control & PPE - Welding Sheild, Face mask and training

C

1

3

1

N

3

I


Admin control & PPE Training, Briefing, Welding sheild, Protective clothing & hand glove.

C

1

3

2

N

6

I


1. All workers must be inducted before commencing of work. 2. All workers must be briefing before commencement and weekly toolbox talks to explain the hazards. 3.Monitoring the activities. 4. Barricade at te potential area and place signages.

1. Electrical Hand Tool must be in good condition. 2. Monitoring and analyze the potential of hazard. 3. Briefing/Toolbox Talk before start work. 4. Competent/Training. 5. Proper PPE must be provided. 6. Random check before start work.

1. Cartridge must be stored in proper place and secure. 2. The cartridge must have a bucket c/w standby fire extinguisher. 3. Only the hose with flash back arrestor allowed to be used. 4. Only the competent/train workers can operate the welding equipment. 5. Working permit needed before start hot work. 6. Safety briefing and workplace monitoring by supervisor in charge


No.

11

Sub-Activity

Operation of pneumatic/electrical powered hand tools.


Hazards

Risk Assessment

Consequences



Control

Legal Compliance F

L

S

C, PC, NC


Risk Rating




C

1

3

2

N

6

I



C

1

2

2

N

4

I


R/W

Body vibration

Body injuries

R/W


Body strain

R/W

Exposure to noise in long term


OSHA Sec 15 FM (Noise Exposure) Reg. 1989.


C

1

2

2

N

4

I

R/W

Flying of sharp object




C

1

3

2

N

6

I

R/W

Exposure to rotating parts

Hand injuries

Engin, Admin Control & PPE - Machine Guard, Safe work practice, Training & Briefing.

C

1

2

3

Y

6

I


II

1. Electrical Hand Tool must be in good condition. 2. Monitoring and analyze the potential of hazard. 3. Briefing/Toolbox Talk before start work. 4. Competent/Training. 5. Proper PPE must be provided. 6. Random check before start work.

R/W

Electrocution





C

1

3

4

Y

12

1. All workers must be inducted before commencing work. 2. All workers must use proper P.P.E 3. To provide supervisor to monitoring the activity. 4. Briefing before start work.

Type Biological

Chemical

Physical

Ergonomic

Psychosocial

Others

Hazard description exposed to pathogen - bacteria, fungi, virus, toxic plant, leech exposed to allergen chemical splash onto skin, eye chemical (high concentration) splash onto skin, eye chemical (high concentration) splash eye explosion acute inhalation of vapor (short period of exposure to high concentration of chemical vapour) - e.g. n-hexane

Consequences

skin or eye iritation skin burnt blindness Fatality narcosis (unconsciousness), due to a repressive effect on the central nervous system.

chronic inhalation of vapor (repeated or prolonged exposure to relatively low concentration of chemical vapour) - e.g. n-hexane

Chronic effect - e.g. cause peripheral neuropathy (disease of the peripheral nerves), an irreversible effect

chronic inhalation of fume (repeated or prolonged exposure to relatively low levels of substance) - e.g. lead

anaemia, a reduced ability of the blood to distribute oxygen throughout the body

inhalation of toxic substance swallow (ingestion) of chemical fire exposed to carcinogens - e.g. benzene inhalation of smoke exposed to X-ray exposed to excessive noise exposed to high/low temperature subjected to vibration impact exposed to laser exposed to microwave frequency exposed to low freqeuncy exposed to infrared exposed to ultra violet repetitive motion awkward posture wrong sitting posture physical stress vibration impact computer screen radiation forceful hand exertion sexual harrasment work harrassment mental stress exposed to conductive material exposed to high static voltage exposed to high voltage hit/poked by object/mass cut/poked by sharp object/edges unguarded machine draw in … caught in between … Snake bite lack of oxygen

refer to CSDS refer to CSDS Fatality leukaemia - cancer of blood-forming tissues

fall from height fall on same level hit by falling object hit by vehicle stab/puncture by flying object stab/puncture by moving parts of machinery sheared between two machines sheared between a machinery part and workpiece Drawn in between counter-rotating parts Caught in between rotating and fixed-parts caught in between materials in motion contact against hot surface contact against abrasive material crushed by moving parts crushed by stamping machine

asphyxiation (acute lack of oxygen that can cause death)

Factories and Machinery Act (FMA) 1967 No. Reg/Order 1 Electric Passenger & Goods Lift Regulations 1970 2 Fencing of Machinery & Safety Regulations 1970 3 Notification, Certificate of Fitness and Inspection Regulation 1970 4 Persons-In-Charge Regulations 1970 5 Safety, Health & Welfare Regulations 1970 6 Steam Boiler and Unfired Pressure Vessel Regulations 1970 7 Lead Regulations 1984 8 Asbestos Process Regulations 1986 9 Building Operations & Works of Engineering Construction (Safety) Regulations 1986 10 Noise Exposure Regulations 1989 11 Mineral Dust Regulations 1989 Occupationa Safety & Health Act (OSHA) 1994 No. Reg/Order 1 Control of Industrial Major Accident Hazards (CIMAH) Regulations 1996 2 Safety and Health Committee (SHC) Regulations 1996 3 Classification, Packaging & Labelling of Hazardous Chemical (CPL) Regulations 1997 . 4 Safety and Health Officer (SHO) Regulations 1997 5 Safety and Health Officer (SHO) Order 1997 6 Prohibition of Use of Substance Order 1999 7 Use and Standards of Exposure of Chemicals Hazardous to Health (USECHH) Regulations 2000 . 8 Notification of Accident, Dangerous Occurrence, Occupational Poisoning & Occupational Diseases (NADOOPOD) Regulations 2004 Others No. 1 1.1 2 2.1 2.2 2.3 2.4 3 3.1 4 4.1 4.2 4.3

Act/Reg./Order Fire Services Act 1988 Fire Certificate Regulations 2001 Poisons Act 1952 Poisons Regulations 1952 Sodium Arsenite Regulations 1949 Sodium Hydroxide Regulations 1962 Psychotropc Substance Regulations 1989 Electricity Supply Act 1990 Electricity Regulation 1994 Atomic Energy Licensing Act 1984 Licensing Regulations Basic Safety Standards Regulations Transport Regulations

Code of Practices (COP) No. COP 1 COP of Food Hygiene 1980 2 ICOP for Safe Working in a Confined Space 2010 3 COP on Prevention and Management of HIV/AIDS at the Workplace 2001 4 COP on Indoor Air Quality 2005

Engineering control

Administrative control

PPE control (Provision, control and maintenance)

Adapt work to individual studies prior to work start and applied

Planned machinery maintenance

Safety helmet

Water spray Detection system Enclosure/closed system Machine guarding Interlock system General ventilation Isolation Local exhaust ventilation Process control Safety switch Safety valve

Medical surveillance Emergency preparedness and response plan Audiometric test Lock-out Tag-out (LOTO) system Permit to work system Workplace inspection Signages Safe work instruction availability Scheduled breaks Job rotation Human factors: Competency requirement (e.g. forklift driver, boilderman, wireman, chargeman, AGT)

Safety shoes Wire harness Protective clothing Goggles Face shield Dust mask Vapor mask Fume mask Half-faced respirator Full-faced respirator Ear plug Ear muff

Awareness program Cotton glove Training on PPE usage Nitril (chemical) glove Training on safe handling On-the-Job Training (OJT) Work matches workers physical capabilities Medical checkup prior to work allocation (e.g. fitness check) Behavior: Workers a. following safe work practices / procedures (SWP) b. wearing PPE (e.g. ear plug, chemical glove, vapor mask) c. highligting on safety issues when observed

HIRARC

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