Ge24051r a en-Blank Cutting Tool.

GE24-051R

Press tooling. Blank cutting tool. Basics on design

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_____________ ______________ _____________

Guide _____________ ______________ _____________

S tatus tatus

Enforceable

Importante Note : This document has been translated from the french. In the event of any dispute, only th french version is referred to as the reference text and is binding on the parties.

Object

Define the recommendations recommendations for the design of blank cutting tools.

Scope of application

Renault group

Issued by

Confidentiality

65307

-

Stamping Process Industrialisation

Non confidential

Approved by

Function

D. Couratin

Head of 65307 Department

Signature

Application date date

03/2005

GE24-051R

/A

History of versions Version Update

A

03/2005

Object of main modifications modifications

Author

Creation

J Lebars

(1)

Supersedes

Availability

Inside Renault, on the Intranet: http://gdxpegi.ava.tcr.renault.fr http://gdxpegi.ava.tcr.renault.fr Outside Renault, on the Internet: www.cnomo.com E.mail : [email protected] [email protected] m

Documents cited

Regulations

:

International

:

European

:

French

:

CNOMO

:

Renault

: EM24.02.030, EM24.02.031, EM24.02.033, EM24.03.200, EM24.03.400, EM24.15.100, EM24.54.300, EM24.54.500, EM24.55.100, EM24.57.500, EM24.59.150, EM24.59.150, GE24014R, GE24-015R, GE24-050R.

Other internal doc

:

Other external doc

:

Coding

ICS :

25.120.10 ; 03.120.20

Class

E24

Key words

Emboutissage, Emboutissage, outillage de presse, fondamentau fondamentaux, x, outil de découpe flans, équipement équipement de presse, stamping, pressing, press tooling, basics, tool fan blank cutting, press equipment

Language

English

(1) Have participated in writing the document Site Dept Name Sandouvill 9610 LECHEVALIER e Douai 9910 PAOLIERI Flins 9410 ZERDAG Maubeuge MCA GRASSART Valladolid 954 DEL-CANO Valladolid 644 SAIZ Valladolid 611 SEBASTIAN

Site

Dept

Name

GE24-051R

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Contents Page

Foreword ............................. ............................ ............................ ............................. ................. 4 1

General on tooling ............................. ............................ ............................ ............................... 5

1.1

Height of the cutting plane in respect respect of feed plane................................................................................... 5

1.2

Specific and standard standard tool frames.............................................................................................................. frames.............................................................................................................. 5

1.3

Cutting elements (material) .................................................................................................... ........................................................................................................................ .................... 6

1.4

Blade design............................................................................................... design............................................................................................................................................... ................................................ 6

1.5

Blade outputs ....................................................................................... ........................................................................................................................................... .................................................... 10

1.6

Cutting rework .............................................................................................. .......................................................................................................................................... ............................................ 11

1.7

Belt lifter.................................................................................................................... lifter.................................................................................................................................................... ................................ 11

1.8

Belt guide..................................................................................................................... guide.................................................................................................................................................. ............................. 11

1.9

Stripper........................................................................................ Stripper ..................................................................................................................................................... ............................................................. 11

1.10

Notching specific belt belt holder holder .................................................................................................. .................................................................................................................... .................. 15

1.11

Belt guide «Particular cases » ...................................................................................... .................................................................................................................... .............................. 16

1.12

Evacuation of non recovered recovered scrap.......................................................................................................... scrap.......................................................................................................... 16

2

Fitting under PAL – PAC press ............................ ............................. .............................. ...... 17

2.1

Conditions of evacuation evacuation of blanks and scraps........................................................................................ scraps........................................................................................ 17

2.2

Frames ......................................................................................... ..................................................................................................................................................... ............................................................ 18

2.3

Standardising of connections connections ...................................................................................... ................................................................................................................... ............................. 18

2.4

Specific tooling ............................................................................................ ......................................................................................................................................... ............................................. 20

2.5

Lateral evacuation evacuation moving frame ............................................................................................. ............................................................................................................. ................ 24

2.6

Tooling fitted on the riser size 500 (with plant plant approval).......................................................................... approval).......................................................................... 26

2.7

Standard frames with fixed shear............................................................................................................. shear............................................................................................................. 26

2.8

Standard frames with moving moving shear......................................................................................................... shear......................................................................................................... 26

2.9

Specific equipment................................................................................................................................... 27

2.10

Standard frame with 2 moving moving shears...................................................................................................... shears...................................................................................................... 29

2.11

Fitting schedule – Backup all plants......................................................................................................... plants......................................................................................................... 29

2.12

Press not fitted with a magnetic magnetic belt ........................................................................................ ........................................................................................................ ................ 29

2.13

Double HOF ........................................................................................ ............................................................................................................................................. ..................................................... 32

2.14

Cutting on floating blade............................................................................................................. blade........................................................................................................................... .............. 33

2.15

Tool fitting by push rod rod ................................................................................................... ............................................................................................................................. .......................... 34

3

Fitting under PAVAR press....................................................................................................35

3.1


3.2

Frame ................................................................................................ ....................................................................................................................................................... ....................................................... 35

3.3


3.4

Specific tooling ............................................................................................ ......................................................................................................................................... ............................................. 36

3.5

Lateral evacuation.................................................................................................................................... 38

3.6

Tooling fitted on the riser size 500 mm mm (with plant plant approval) .................................................................. 39

3.7

Standard frames with HOF shear: 630 and 1130

4

Fitting under press 4000 kN X 2 (2.5)....................................................................................40

4.1

Specific 1-blank tooling ................................................................................................... ............................................................................................................................ ......................... 40

4.2

Specific 2-blank tooling ................................................................................................... ............................................................................................................................ ......................... 40

4.3


4.4

Standard frames with 1 moving shear................................................................................... shear...................................................................................................... ................... 40

!

1 .............................................................................. 39

GE24-051R 4.5


4.6

Connections ......................................................................................... ............................................................................................................................................. .................................................... 40

4.7

Cutting elements ........................................................................................... ...................................................................................................................................... ........................................... 40

4.8


4.9

Belt gu guiding................................................................................................................... iding............................................................................................................................................... ............................ 40

4.10


4.11

Belt advance check ....................................................................................... .................................................................................................................................. ........................................... 40

5

Fitting under press 2500 2500 or 4000 kN kN x 1.6 ............................ ............................ .................... 41

5.1

Tooling specific to a part ............................................................................................ .......................................................................................................................... .............................. 41

5.2


5.3

Standardised frames frames with 1 moving shear........................................................................................ shear ............................................................................................... ....... 41

5.4


5.5


5.6

Cutting elements ........................................................................................... ...................................................................................................................................... ........................................... 42

5.7


5.8

Belt gu guiding................................................................................................................... iding............................................................................................................................................... ............................ 42

5.9


5.10

Blank evacuation.......................................................................................... evacuation ...................................................................................................................................... ............................................ 42

6

List of frames frames and standard shears shears available available in plants........................... plants ........................... ........................... 44

6.1

Workshop 32 32 - Douai - UGB ........................................................................................ .................................................................................................................... ............................ 44

6.2

Workshop Flins – UPL.............................................................. UPL............................................................................................................................. ............................................................... 46

6.3

Workshop 47- Sandouville Sandouville - LHA .............................................................................................. ............................................................................................................. ............... 47

6.4

Workshop Maubeuge Maubeuge - MCA.................................................................................................................... MCA.................................................................................................................... 48

6.5

Workshop 230 230 - Palencia ........................................................................... ......................................................................................................................... .............................................. 49

6.6

Workshop 644 - Valladolid Valladolid ................................................................................................ ....................................................................................................................... ....................... 50

6.7

Workshop 650 – Valladolid ............................................................................................... ...................................................................................................................... ....................... 51

7

List of documents cited ........................... ............................. ............................ ..................... 52

Foreword This guide is not: "

A collection of « design rules ».

"

Exhaustive in propositions.

This guide is a reminder of a few basics and examples, and must be enriched with: "

The different user projects.

"

All manufacturing sites by the intermediate of different DIVDs.

NOTE: Cutting for butt welding

This guide can be used for tools for cutting blanks for butt welding, but in case of contradiction, use preferably guide GE24-050R.

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GE24-051R

1

General on tooling

1.1

Height of the cutting plane in respect of feed plane !

For specific cutting cutting tooling, place the working parts on on the level level of the feed feed plane. plane. Displacement height Feed plane = blade height

and

Table height lower position

The size may have increased according to belt flexion

!

For notching equipment equipment fitted on a standard standard frame, place place the notching notching cutting parts parts on the same same level as the shear blades.

!

The height height of the elevator table table in the lower lower position must be recessed by 1 mm in respect respect of the blades.

1.2

Specific and standard tool frames

1.2.1

Handling See standard EM24.02.031

1.2.2

1.2.3

Adjustment and safety !

Include 4 supporting supporting ranges ranges for safety jacks on all all specific tools.

!

Include 4 adjusting adjusting spacers spacers (gap = 0.3) beside a rib.

Reaction All reactions must be cancelled. A reaction stop located at each angle of the lower and upper frames must be implanted with its friction plates without insert (steel on cupro). These stops are useless in the case of cutting in full panel or if compensation reactions are planned opposite notch(es) to be produced.

1.2.4

Pneumatic plate position The position of the air intake on the machines is variable, refer to the press technical sheets. In the foundries of the « PAL » frames, include a recess for fitting a 7- or 10-hole plate on the front and rear left to allow the fitting corresponding to the type of press. In foundries for 630-tonne PAL 166 # frames, the recess of the 10- or 11-hole plate is located on the right lateral side in the press axis, include front left backup.

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GE24-051R

1.3

Cutting elements (material)

Operation NOTCHING

Panel thickness

X153CrMoV12-T6 (56-58 HRC) or

CUTTING OUT

1 mm

Panel thickness ! 1 mm

X153CrMoV12-T6 (56-58 HRC)

GE 280 refilled

X153CrMoV12-T6 X153CrMoV12-T6 (56-58 HRC) or

X153CrMoV12-T6 (56-58 HRC)

GE 280 refilled

BLADES

X153CrMoV12-T6 (56-58 HRC)

STRAIGHT

42CrMo4 refilled (2 edges)

BLADES

X153CrMoV12-T6 (56-58 HRC)

CURVED

42CrMo4 refilled (2 edges)

X153CrMoV12-T6 (56-58 HRC) X153CrMoV12-T6 (56-58 HRC)

Note: Refilling see standard EM24.15.100.

Do not use refilled blades for skin parts or panel > 220 Mpa

1.4

Blade design X153CrMoV12 T6 For all panel thicknesses: A = 5 mm No clearance on blades on lower part for aspect parts or with a steel presser (zone C).

Zone C Ensure position of screw blading outside outside zone B (according to flexible strippers) no sharp sharp edge g n i n e p r a h s r o f e c n a r a e l C

no clearance for shearing blades (exit at tip)

Max weight: 15kg 3

8 max

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GE24-051R GE280 refilled (used only in upper part)

Refile Refiled d edg edge e Max weight: 15kg 8 maxi

42CrMo4 - T4 Max length 300 mm Refilled

Symmetrical fasteners

) s r e n e t s a F (

Edge marking

The The part part must be in sta status tus T4 befor before e the weldin welding g op opera eratio tion n

X153CrMoV12 - T6 Length > 300mm

>

Symmetrical Symmetrical faste fasteners ners

) s r e n e t s a F (

Edge marking

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GE24-051R 1.4.1

Cutting sets See standard EM24.02.030

1.4.2

Fastening of the blades and blade holder !

Cutting elements for specific tools and equipment.

For a panel thickness % 1.2 or HLE and THLE panel, all cutting elements must be reactioned in the upper frame, and keyed in the lower frame or the blade holder. They are pinned in all cases (GT 10 min). Open blade holders are keyed and pinned, closed blade holders are pinned (GT16). Penetration 2 mm of the shearing blades with cutting wave (3 times the thickness). Penetration 2 mm of punching punches, when the opening may stick to the punch, include a punch with built-in separator. The lower shearing blades are fitted with separators when the blank to evacuate is supported on the blades. Uppe Upperr fram frame e with with cutti cutting ng wave wave on blad blade e holder (separatio (separation) n)

Upper Upper frame frame for blades blades with with (or withou without) t) cuttin cutting g wave wave (cuttin (cutting g out out…) …)

Blade Blade holder holder

Key

0 2

0 1 M w e r c s c H C

w e r c s c H C

2 1 0 1 M T Lower Lower blad blade e w G e r n c i holder s P c H C

Lower Lower frame frame

!

The The faste fasteni ning ng of th the e blad blade e ho hold lder er mu must st be outsid out side e the blade blade bea bearin ring g

Cutting elements refilled for straight shear (plant approved)

(Fastener)

2 refilled edges

(Fastener) ) e d a l b ( h

These straight cutting blades are reversible and work on two edges to prevent sharpening. H=blade height

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GE24-051R !

Cutting elements refilled for curved shear

In the upper part, the blades are reactioned directly in the foundry

Refill Refilled ed edg edges es

In the lower part, the blades are reactioned by keys

1.4.3

Shears and cutting wave

1.4.3.1 Cutting wave on a straight blade

CHOICE 1

Little blank distortion

s s e s e m n i k t c 3 i t + h l m e n m a 2 p

Use choice choice 1 whenever whenever possib possible le

Blade holder Upper blade

Lower blade

CHOICE 2 More blank distortion


n o i t a r t m e n m e 2 p

Upper blade

Lower blade

CHOICE 3 More blank distortion

n o i t a r t m e n m e 2 p


Upper blade

Lower blade

n o i t a r t e m n m e 2 p

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GE24-051R

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1.4.3.2 Cutting waves on no notching tching blades (example) 2 m

Direction ADB

Direction ADB

p e m n e t r a t i o n

D i t t o

t o t i D

n m i o t m r a t 2 n e p e

h t i w t l e B

t o t i D

5 m m p

e n e t r a t i o n

n i o m a t m r t 5 n e p e

Reaction

Lower part

o n

i m t m t r a 2 n e p e

Upper part

n i o t m r a m e t 5 n e p

Upper blades Lower blades

1.5

Blade outputs The notching or shearing blades must overlap the strip edge by 20 mm. When designing belt laying, to prevent aggressive drops, if the cutting output angle output must be perpendicular in respect of belt edge (if possible with 5° min opening).

m m 0 2

Exit 1 < 15°

$ 15°,

Exit 2 > 75°

91°min

i n i m 5 Direction ADB

h t d i w t l e B

the blade

GE24-051R

1.6

Cutting rework a = 0.5 to 6 mm – Recommended 6 mm for PAL press.

a

1.7

Belt lifter The belt lifter is designed according to the cutting tooling, and must ensure the belt’s displacement above the working parts. The belt lifter must not :

1.8

"

Cause any scratches or marks on the blanks of the skin parts.

"

Reduce the rate planned of the range.

Belt guide The belt is guided by moving rollers, fixed rollers or belt guides. The belt axis must be placed in the press and tool axis. Offcentring (exceptional) (exceptional) of the belt by ± 50 mm, as approved by the user plant.

1.9

Stripper Use in priority the strippers in polyurethane elastomere, several types can be used: "

Flexible strippers with rectangular segments height 35 mm.

"

Flexible strippers with rectangular segments height 65 mm.

"

Cylindrical flexible strippers (PON’PON) height 65 mm fastened with elastic pins

For a straight or large radius cutting, use only flexible strippers with r ectangular segments. segments. In the case of complex shapes with small radius, use flexible strippers with segments combined with cylindrical flexible strippers. Notes: "

Upon fitting, elastic strippers must be supported against the blades and blade holders.

"

The strippers must rest over their entire pressure surface.

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GE24-051R Examples of fittings for rectangular and cylindrical flexible strippers.

Straight cut

Notching

Cutting out

Detail A

Cylindrical flexible strippers

Flexible strippers Detail A

Panel edge

Fitting of a flexible stripper height 65 mm – standard EM24.54.300 Tool at attack Upper Upper frame frame

to Lower Lower frame frame

Tool at bottom stroke Extend blade supporting ranges on frames to maximum

The scrap falls at each press stroke Keyed if blade holder open Pinned if blade holder closed

Fit fasteners outside blade,seating

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GE24-051R

1.9.1

Stripper for complex shape blank Use of a stripper in E295 steel, thickness t hickness 50 mm (Cast steel requires plant approval). The tool is usually made of several steel strippers beside cutting out and separation blades. They can be combined with strippers in polyurethane. If a stripper has a functional unbalance, compensators can be included and fastened on the lower frame. A 0.2 mm gap m must ust be included included between the compensators compensators and the stripper. A protection cover in 2 mm panel must must be fastened on the uppe upperr frame.

0,5 +- 0,2 " Protection cover in S185 sheet # Die blades and punch $ Stripper plate in E295 on spring, columned

and held by callipers or retainer coils according to its weight.

The parts of the presser not in contact with the blades must be cleared.

Presser

Clearance

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GE24-051R 1.9.2

Calliper for stripper weight 400 kg Use solution (a) in priority.

Safety cover for calliper fitting and removal

solution a

F view

" Engaged guide bush # Engaged guide column $ Spring % Calliper in C45E & T shim C45E ' Damper pad to reduce shock and noise ( EM24.54.500) ( H screw with risen nut lock (straight with wings) ) Stripper presser in E295 (include 4 handling holes M24) * Compensator (presser balancing)

1.9.3

Coil for stripper weight See standard EM24.55.100

400 kg

solution b

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GE24-051R

1.10

Notching specific belt holder If the belt is likely to interfere with the notching blades, add a clip-on belt holder.

Upper Upper cam came e carriage Supporting Supporting rail stroke

Lower Lower blade blades s

Belt Belt edg edge e ram

CUTTING ATOUT l i a r n o i t i s o p R F t l e B

Belt Belt Fwd Fwd direct direction ion 200 mini 30

30 0 1

0 1

Rail

VIEW ALONG F

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GE24-051R

1.11

Belt guide «Particular cases » For parts requiring rigorous geometry, include a belt centring device (adjustable). Belt forward direction

Tool axis Belt axis

Belt guide

Front of press

1.12

Evacuation of non recovered scrap Evacuation of notching and cutting out scrap must be ensured at each press stroke: "

Plan broadly sized scrap passages. Slopes must be & 30°. (or exceptionally 15° on rollers).

"

The gutters are in S185 panel, thickness 3 mm, mm, and and must must support support scrap up to the PMR PMR edge. edge.

"

Jointed and folding gutters must be be fitted fitted ifif these these protrude protrude from the frame and are not not protected against shock.

"

Scraps can be evacuated along natural slopes

&

30° (foundry).

Chain Storage position Working position

Press platform Press platform Joint

For 15° < ! <30°, checkered plate can be used Roller ramp

Stainless steel checkered plate

Max dimension of cutting out scraps (Waste) on PAL 166 press ‘’ See standard st andard EM24.02.033

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GE24-051R

2

Fitting under PAL – PAC press

2.1

Conditions of evacuation of blanks and scraps The evacuation direction of the blanks and scrap must be defined according to the type of press. Beware front of press: see technical sheet EM24.03.200 '

2.1.1

Reminder: no positive ejection.

Blank cut 1 stroke/1 blank Blank collection between post is performed by gravity, magnetic conveyor, or motorised roller ramp. Avoid separating the scrap and part part at the same station (part remaining supported supported on blades). blades).

2.1.2

Blanks cut 1 stroke 2 blanks The first blank (lateral exit) drops on the moving table and is ejected at bottom stroke by a ‘’kicker’’ device installed on the lower part or for rates above 30 str/min, by motorised magnetic rollers. rollers. The second blank is evacuated between posts, by gravity, on motorised roller ramps (or brushes) or on the capacity magnetic belt. A moving table ensures passage of the belt between between the shears at top top of stroke. st

NOTE: lateral evacuation of the 1 blank is located to the right of the forward direction, regardless of the position of front of press. Example of blank evacuation -

evacuation of large size blanks (mark A).

-

evacuation of blanks blanks with « step » below below 800 800 mm (mark (mark B) as accepted accepted by plant. plant.

-

evacuation of small size blanks (mark C) with plant acceptance.

Exit between press posts

t i x e l a r e t a L

A

Belt forward

Press front

t i x e e l a r é t a L

t i x e e l a r é t a L

Exit between po posts sts

C

Belt forward direction

Belt forward direction Exit between posts Front Front of press press

Front Front of press press

Blanks centring

A centring system must be included for simultaneous left and right blank cutting for panels lined on one side.

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GE24-051R

2.2

Frames See master drawing GE24-014R Plan:

- 2 rolling paths under lower frames fitted without riser. (see Press T.S. and chapter 3). - refitting of lower frame soles for tool pusher coupling. - properly spaced lower handling eyes for passage of slings. - bearing ranges beyond the implantations of blades on lower and upper frames. - 4 ranges for elastic spacers height 160. - 4 columns Ø 100 in lower part. - 4 bushes engaged without inserts H7/g6.

2.2.1

Tool weight In all cases, the weight of the tools must be below: - 20 tonnes for PAL’’ presses in FLINS. -25 tonnes for PAL’’ presses in other plants. Take into account the inter-plant backup plan.

2.3

Standardising of connections

2.3.1

All plants

Movement No.

1 2 3 4 5 6 7

Use

Palm button Lateral table Belt Storage 3 heights Shears

Function

Call Disable Call Disable Call Disable Permanent air lub.

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GE24-051R

2.3.2

Specific "LHA" Movement No.

Use

Function

1

Palm button

Call

2 3

2.3.3

Disable Lateral table

Call

4

Disable

5

Call

6

Disable

7

Call

8

Disable

9

permanent

10

permanent

Specific MCA (with plant approval) "

Plate with 10 orifices

"

Plate with 11 orifices with 2 power connections used only for shear with gap adjustment.

11

Movements table Movement No.

1

s i x a l o o T

Use

Function

Palm button

Call

2 3

Disable Lateral table

4

Call Disable

5

Belt supply

Lubricated air

6

Shear supply

Lubricated air

7

Start up

Call

8 9

Disable Reservation

10 11

Pump supply

Lubricated air

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GE24-051R

2.4

Specific tooling Final cuttings must be banned .

This tooling is fitted without riser to handle part and scrap evacuation (Priority solution HOF = 1180 ! 1)

2.4.1

Belt guiding Belt guiding is ensured by fixed rollers. If required, add fixed belt guides on the lower part of the tool. The belt axis must be placed in the axis of the press and tool, except exceptional case, the belt can be offset by ± 50 with approval from the user plant Distance between belt guide rollers = Belt width + tolerance + 1mm BFD direction

Belt axis axis of symmetr symmetry y

Tool Tool axis axis Press Press axis axis

2 bel beltt guide guide fixed fixed rollers rollers

Fixed Fixed belt belt guid guide e

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GE24-051R

2.4.2

Belt lifter "

It is made made of a light and rigid structure, in mechanically welded profile profile (square tube).

"

It is fitted with spring retaining screws in elastomere, for a stroke ( 20 mm and precompressed assemblies with stroke % 20 mm, the moving frame will be folded by elastic compensators fitted on the upper part.

"

The belt lifter stroke is determined according to proper passage of the belt.

"

It is fitted with cylindrical rollers ) 50 (Standard EM24.57.500) and deflector(s) in brass sheet (blank for skin part) to ensure belt entrance and displacement. For other blanks, the deflector in steel panel thickness 3 mm is welded (or screwed) on the belt lifting structure.

"

No paint on metallic structure.

Example, tool at bottom stroke:

Brass sheet deflector th 2.5mm (if (if requ required) ired)

Roller

t f i l t l e B

w e r c s r e n i a t e R

welded nut

A cross-section

Elastic element t h Ft axis ax a xis g Ft i e h d e e F

Nylsto Nylstop p nut

Clear if required h t d i w t l e B

/A

GE24-051R Belt engaging To help engaging the belt in the tool, include a sufficiently large belt entrance deflector. The deflector is in steel sheet thickness 3 mm welded on the frame or in brass sheet screwed onto the frame. The belt touches the deflector during its introduction, but must not be in contact with it during belt advance (manufacturing).

BFD direction roller Feed Feed plane plane

Panel deflector

0 5

Belt symmet symmetry ry axis axis

h t d i w t l e B

/A

GE24-051R Example of tooling 1Str/2 blanks with upper belt Outline sketch lower part F (next page)

Magnetic rollers or motorised brushes

Evacuation direction of 1st blank

Collapsible belt lifter table

(next page)

BFD direction

Evacuation direction of 2nd blank

Fixed belt guide roller

Deflector

Palm button

(next page)

Outline sketch upper part

(next page)

c i t e n g a m r o f e r c o n y e a r v a n e o l C c

Elastic strippers

Ensure possibility of lifting and flipping f lipping the upper frame without damaging the slings

(next page)

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GE24-051R

A A CROSS SECTION SECTION

Belt holder rollers

"Pon "Po n Pon Pon""

Magnetic rollers or motorised brushes evacuation of 2nd blank

Evacuation frame for 1st blank

Elastic strippers

Belt lift table

BB CROSS-SECTION Engaged bushes

Elastic strippers Ball box

*

2.5

Lateral evacuation moving frame !

The length length of the frame is at least equal equal to the length length of the the blank to evacuate.

!

The blank must not not bend, it is supported supported by ball casings casings distributed over over the entire surface of of the blank.

!

It is actuated by 2 lifting systems (minimum). (minimum).

!

If the blank blank is not supported supported up to the press press evacuation system, include a ramp fitted with rollers.

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GE24-051R Example: moving frame assembly with lateral evacuation Roller ramp BFD direction

Hot rolled square tube (40x40) Th:3

Detail of frame (welded set)

Lifting system

Reinforcement gusset Ball box FRONT OF PRESS

Brass sheet

Displacement level

Ball box

Access cut-out

0 9 7 t h g i e h e n a l p d e e F

Rolled square tube (40x40) Th: 3

Lifting system

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GE24-051R

2.6

/A

Tooling fitted on the riser size 500 (with plant approval) HOF = 680 ! 1 Its design is identical to tools with HOF 1180

r e s i R

" Upper frame FGL 215 HB

& Elastic and flexible strippers

# Lower frame GE 280

' Roller ramp

$ Cutting blades

( Frame guide

% Capacity riser: height / 500 mm

2.7

Standard frames with fixed shear These frames are fitted with a fixed shear, a belt support, and adjustable belt guides. HOF of the frame = 1180 ! 1 on PAC and PAL.

0

On the other hand, these frames are likely to be fitted with equipment with an HOF 460 cutting out, notches, etc. (with plant approval).

-0,5

to perform

See the reference numbers on the frames and equipment in paragraph 6.

2.8

Standard frames with moving shear These frames can be fitted with a moving shear with straight cut or a moving shear with cutting radius 2000 ; 5000 etc... 0 On the other hand, these frames are likely to be fitted with equipment with an HOF 460 cutting out, notches, etc. (with plant approval). The fitting of a moving shear with the equipment on the frames depends on belt laying. (See the reference numbers on the frames and equipment in paragraph 6).

-0,5

to perform

GE24-051R

2.9

Specific equipment

2.9.1

Process of the study for tooling with equipment Starting with belt laying and characteristics of the shear holder, determine the location of the shears (plot the view at scale 1/10 in folio No.1 of the study). Place: 1) the shear as close as possible to the frame guides on the blank evacuation side. 2) the equipment as close as possible to the shear blade with a minimum number of steps between notchings and shear. OUTLINE SKETCH SCALE 1/10 ON DRAWING:1 STANDARD FRAME

Start

Start Std frame fasteners

R A E H S D R A D N A T S

P R E S S A X I S

S T D F R A M E A X I S

Font of press

2.9.2

.A.B Direction

PRESS AND EQUIPMENT AXIS E Q U I P M E N T A X I S

Equipment

Tooling design (equipment) The frames are fitted with 4 handling pins. The yokes are machined in the plate according to possibilities: - 4 safety jack ranges. - 4 storage spacers. - 4 adjustment spacers. - Include centrings and fasteners according to the standard frame used.

2.9.3

Stripper Identical to specific tooling.

2.9.4

Conveyor guiding Identical to specific tooling.

/A

GE24-051R

2.9.5

/A

Conveyor lifter Identical to specific tooling. Include ramps with rollers ) 50 (standard EM24.57.500) to support the belt between the equipment equipment and shear of the standard frame, and upstream the equipment.

Upper std frame

Equipment

Lower std frame Std shear

belt holders

Example of specific equipment fitted onto a standard frame with shear Cross-secti Cross-section on X 3 . 0 p a G t n e m p i u q e

*

" Upper frame, cast iron or steel E295 # Lower frame in cast iron FGL 215 HB or GE280 M2 if fragile $ Moving cylindrical rollers ) 50 (belt lifter) % Deflector panel & Engaged guiding column ) 63 ' Engaged bush ) 63

block ( Adjustment block ) Scrap slope in panel

GE24-051R

2.10

Standard frame with 2 moving shears These frames are fitted with two straight cutting shears with independent adjustment (longitudinal and angular). The position of both shears on the frames changes according to the belt laying. st

The 1 blank is evacuated between the 2 shears by a moving system (table actuated by elevators, and nd possibly a palm button) and the 2 blank after the exit shear on a train of brushes or rollers or directly with the evacuation belt. 0 On the other hand, these frames are likely to be fitted with equipment with HOF 460

-0,5

(See the reference numbers on the frames and equipment in paragraph 6).

2.11

Fitting schedule – Backup all plants All possibilities of fitting fitting of the tooling tooling must be studied studied in order to change change press and plant plant allocation. Tooling of the PAC 108’’ must be fitted on PAL 136’’, 166’’, include retractable belt stands on feed side. (See press technical sheets). The tooling of the PAC 136 ‘’ must be fitted on PAL 166’’ (See press technical sheets). Notes: - Fitting a PAC 108’’ tool on PAL 166’’ must be offcentred and close as possible to blank evacuations. - Beware front of press. The manufacturing sheet must indicate the backup presses and workshops. A fitting FOP must be be established at each study of of a PAC 108’’. Press Press PAL 166'' 166''

s i x a s s e r P

Press PAL 108'' 108''

Press axis

Press axis

Press post Example: Press planned PAC 108, belt width = 1800

2.12

Backup on PAL166” type I is not possible for a belt width > 1730

Press not fitted with a magnetic belt a) For narrow blanks evacuated between posts, include in the tooling a motorised roller ramp allowing blank advance up to the evacuation system. b) If the blank to evacuate does not reach the evacuation evacuation system: include a ramp fitted with rollers to support the blank. c) The roller ramps must be jointed and and folding when protruding protruding the frames.

256

Tool to fit with collapsible ramp Tool to fit with fixed ramp

/A

GE24-051R 2.12.1

Press fitted with upper magnetic conveyors A mechanical device device ensures evacuation evacuation of blanks between between press posts. Clearances must be defined according to the cutting line of separation blades, apply the clearance dimensions indicated in the following sketch (size 100, 980, or 1010 mm min). For planning a backup on all plants, a clearance (250mm) must be included in the lower frame of all PAL 136’’ and 166’’ tooling, in order to ensure passage of the belt up to the shear.

OUTLINE SKETCH UPPER FRAME OF TOOL PAL S4-400

Press platform limit

Valladolid

Belt laying 1 str 2 blanks blanks Valladolid

Max head forward s i x a l o o t d n a s s e r P

YES Max stroke

r o y e v n o C

Max stroke

Press and tool axis Belt laying 1 str 1 blanks blanks

r o y e v n o C

O N

Clearance to implement Belt displacement displacement Upper frame max limit

t h g i e h y l p p u S

t h g i e h y l p p u S

Cross section 1-1 1 str 2 bla blanks nks

Cross section 2-2 1 str 1 bla blanks nks

/A

GE24-051R 2.12.2

Press fitted with lower magnetic conveyors The magnetic belt conveyor ensures evacuation of the blanks in the tool and between the press posts. Beware max spacing of the conveyor in the tool (see technical sheet EM24.03.400)

2.12.3

Evacuation of scrap collected Max distance between 2 scraps 2400 mm, the notching scraps are collected on a belt on the tool (scrap in DP) or roller ramps (Press Rr scrap) see sketch below. The cutting out scrap ‘’passed through’’ are collected on a belt on site in the tool. This belt is fitted with a pneumatic motor to drive the belts, it operates permanently, include an air lubricator on the lower frame. For cyclic evacuation, it can be fitted with an electric motor (with plant approval). Min dimension of blanks

:

250x1800

Min dimensions of collected scrap

:

250x300*

* in evacuation direction for scrap ‘’passed through’’

Evacuation of recovered scrap (rr.press)

Scrap evacuation BLANKS Belt forward direction

Roller ramps 2400 max

FRONT OF PRESS Stacker belt

1100 min

EVACUATION BELT INSIDE THE TOOL (ATIAP)

/A

GE24-051R 2.12.4

Adjustment of stacking guides for ‘’lateral exit’’ blanks

Feed direction Press axis

Min radius for staking: 1500 mm

a Min

max

Valladolid PAL 1

255

920

1840

Valladolid PAL 2

0

920

1830

100

915

1840

Other

2.13

b

Double HOF A tooling design design with double HOF HOF can be envisaged envisaged to produce produce 2 types of blanks blanks on the same tool. This solution avoids operation starting.

/A

GE24-051R

2.14

Cutting on floating blade This cutting system can be considered when in belt laying blank separation is outside the tool limits. Example of cutting on a floating blade

1st cut

Upper blade

stripper

Push-rod fixed lower blade

Reaction

moving blade tool axis

AA CROSS-SECTION

/A

GE24-051R

2.15

/A

Tool fitting by push rod For tooling fitted under press PAL 136’’ not fitted with riser 500 mm, include on DP and A.Press sole and ) 40. For tooling fitted under press 166’’ not fitted with riser 500 mm, include on DP sole

) 12

and

) 12

) 40.

View along F Thrust bar length 3450

Press table NORMAL FOUNDRY

FOUNDRY ADMISSIBLE

(Bearing paths at 800 and 1400)

) e c n a t s i d e r t n e c e l b i s s o p t s e g r a L (

s i x a l o o t d n a s s e r P

s i x a l o o t d n a s s e r P

Press and tool axis

N.B. Rolling paths must be planned under the lower frame and according to press technical sheets.

GE24-051R

3

Fitting under PAVAR press

3.1

Conditions of evacuation of blanks and scraps

/A

* CAUTION no positive eject

Scrap is evacuated in left and right lateral, and at the back of the press. Blank evacuation: 1 stroke/1 blank, evacuation at back of press. 1 stroke/2 blanks, evacuation at back of press or 1 Rr and 1 lateral left. For parts requiring rigorous geometry (example part produced on transfer press, notchings are cut on the same station, in order to maintain a constant size of the part). BFD direction

AVOID: All blank width sizes depend on the feed step

BFD direction

GOOD: only size “I” depends on the actual feed step

If required, cut the edges

3.2

Frame Design according to PAVAR master drawing. GE24-014R

3.3

Standardising of connections The electropneumatic connection connection is located at the rear left of the tooling. RMI multiple connection plate, see standard EM24.59.150

Capacity Capacity plate

Movement N°

Function

1

Call

2

Cut

3

Call

4

Cut

5-6-7

Permanent air

8

Free

GE24-051R

3.4

Specific tooling Fitted without riser to comply with part and scrap evacuation. (Priority solution) HOF = 1130 ! 1

e o h s

" Upper frame FGL 215 HB # Lower frame FGL 215 HB $ Stripper (use metal springs + retainers)

holder (classical keying + 2 pins) % Blade holder & Flexible stripper ' Cutting blades ( Frame guide ) Columns with engaged bushes

lightening holes holes in lower part * Foundry lightening

3.4.1

Belt guiding with clip-on belt lifter

BFD direction

Tool axis Two Two movi moving ng rolle rollers rs

Belt axis

Press axis

/A

GE24-051R

3.4.2

Belt guide with elevator table Plan the location (without launch) of fixed belt guides in X153CrMoV12 - T6 These belt guides are fastened on an elevator table thickness 20 mm, apply entrance chamfers to facilitate belt passage.

3.4.3

Belt lifter Three types of belt lifter: solution (a) to be used in priority a – elevator table in steel thickness 20 mm for thin panels (<1 mm). b – metallic structure type PAL. c – clip-on belt lifter (pad) These pads lift the belt until it passes above the cutting blades. Example 1: Clip-on belt lifter Brass sheet glued glued witth araldite araldite

Example 2: clip-on belt lifter

or polyamide 6 in the mass if there is no notch

/A

GE24-051R Example of tooling HOF 630mm

½ outline sketch lower part Cross-section: A

d r a w r o f t l e B

½ outline sketch upper part Cross-section: B

As close as possible to blades

3.5

Lateral evacuation Some presses are not fitted with the lateral evacuation system, refer to the Press technical sheet. The blank evacuation zone is located to the left of belt advance. The blank to evacuate is received on a magnetic belt fixed to the tool. Max dimension of the blank in the step direction: 500mm.

/A

GE24-051R

3.6

Tooling fitted on the riser size 500 mm (with plant approval) HOF: 630 ! 1 Its design is identical to tools with HOF 1130

Capacit Capacity y riser riser

3.7

Standard frames with HOF shear: 630 and 1130

1

These frames have a fixed or moving straight shear or a fixed curve shear, a belt stand and adjustable belt guides. On the other hand, these frames are likely to receive equipment to produce cutting outs, notches, etc. (see chapter 6) The HOF of the equipment can be different, but design is identical to PAL tools.

/A

GE24-051R

4

Fitting under press 4000 kN X 2 (2.5)

4.1

Specific 1-blank tooling Max dimension of frames 2000 (2500) x1400 - HOF 880 ! 1. Use master drawings GE24-015R (progressive) for constructing frames. For Valladolid, the tooling is fitted on a riser with an HOF 680 ! 1. Use master drawings specific to Valladolid.

4.2

Specific 2-blank tooling It can include the protrusion strokes, notchings, shearing of 2 blanks, one of which is evacuated between the posts, and the other at the front of press. (No palm button equipment).

4.3

Standard frames with fixed shear These frames are fitted with a fixed shear and adjustable belt guides. HOF of frames: 680 ! 1 These frames are not fitted with equipment.

4.4

Standard frames with 1 moving shear These frames are not fitted with equipment.

4.5

Conditions of evacuation of blanks and scraps Refer to press technical sheets. a) Between left posts: blanks or scrap of skeletons skeletons (max dimension 600x300mm). 600x300mm). b) Between left post post and on front of of press: 2 blanks c) Consider the blank blank position on the stamping press.

4.6

Connections Refer to press technical sheets.

4.7

Cutting elements See paragraph 1, no refilled blades.

4.8

Stripper Belt extraction is ensured by a stripper plate actuated by equipment with spring or flexible strippers. Stripper retaining (See standard EM24.55.100). Plan a protection panel around the stripper and ensure proper balancing of the stripper.

4.9

Belt guiding See master drawing for progressive tool ( GE24-015R) To ensure a precise step, pilots can be integrated into the stripper.

4.10

Belt lifter Passage of the belt above the blades is ensured by a belt lifter plate actuated by springs or support pads (see Pavar) The belt must be supported over the entire length of the tooling.

4.11

Belt advance check Use the belt forward system for progressive tools.

/A

GE24-051R

5

Fitting under press 2500 or 4000 kN x 1.6

5.1

Tooling specific to a part This tooling is fitted without riser HOF 530 ! 1 Dimension of frames 1550x120 1550x1200 0 Tooling specific to 2 blanks. It can include the destacking protrusion stroke, notchings, shearing of 2 blanks, one of which is evacuated between the posts and the other laterally. (No palm button equipment). Use master drawings GE24-014R

5.2

Standard frames with fixed shear These frames are fitted with a fixed shear and adjustable belt guides. HOF of frames: 380 ! 1 These frames are not fitted with equipment.

5.3

Standardised frames with 1 moving shear These frames are not fitted with equipment.

5.4

Conditions of evacuation of blanks and scraps a) between left posts

: skeleton blanks or scrap

b) Through the table opening

: scrap

c) between left post and on back of press

: 2 blanks

d) blank evacuation height in lateral part

: 240 mm

e) evacuation height of blanks between posts

: 250 mm

Refer to press technical sheets.

5.5

Standardising of connections The electropneumatic connection connection is located at the front left of the tooling. 1) Multiple connection connection plate RMI 209 06 6000 6000 (Staubli) 2) Connection butt butt RMI 09 4120 (Staubli)

Movement No.

Use

Function

1

pneumatic motor

Permanent air

2

pneumatic motor

Permanent air

3 4 5 6

/A

GE24-051R

5.6

Cutting elements See paragraph 1, no refilled blade.

5.7

Stripper Belt extraction is ensured by a stripper plate actuated by equipment with retaining spring or flexible strippers. Stripper retaining (See standard EM24.55.100) Include a protection panel around the stripper and ensure proper balancing of the stripper.

5.8

Belt guiding See master drawing for progressive tool ( GE24-014R)

5.9

Belt lifter Passage of the belt above the blades is ensured by a belt lifter plate actuated by springs or support pads. The belt must be supported over the entire length of the tooling.

5.10

Blank evacuation The blanks are supported by bars fastened between the cutting blade and the press evacuation system (belt). The blanks are evacuated by magnetic rollers ( ) 50) driven by a pneumatic motor.

/A

GE24-051R Example of tooling fitted on 2500 or 4000 kN x 1.6

BELT FORWARD DIRECTION

START HORIZONTAL

CROSS-SECTION AA

Stop

Stop

BELT FORWARD DIRECTION TOOL AXIS/PRESS

Stop

Stop

/A

GE24-051R

6

List of frames and standard shears available in plants

6.1

Workshop 32 - Douai - UGB

/A

PAL 4000 kN X 166 " (4,2 m) Reference No STANDARD FRAME

Registration #: Shear(s) Adaptable on standard frame

Type of shear

8 508 231 000

8620608000

2 orientable blades

Max: 30°

8 620 131 000

R : 5000

Max: 15°

8 623 084 000

R : 2300

Max: 15°

8 620 550 000

R : 1500

696924

8 620 924 000

8 527 122 000

8 508188 000

Cuttuing thickness

Possible scrap passage in standard frame

Equipment HOF

Blanks cut out for parts

0.67 to 0.97

No

460

Skin

0.67 to 0.97

No

0.67 to 0.97

No

460

Skin

Max: 15°

0.67 to 0.97

No

1 orientable blade

Max: 30°

0.67 to 0.97

8 620 924 000

1 orientable blade

Max:30°

1830 to 30°

0.67 to 0.97

Yes

460

Skin

8527121000

1 orientable blade

Max:30°

1830 to 30°

0.67 to 0.97

Yes

460

Skin

Shear tilt

Max cutting width 1830 to 10° 1830 to 30°

1830

Observations

Min blank: 450 Step: 900

PAL 4000 kN X 136 " (3.4 m) 8 520 944 000

8 522 863 000

8 620 942 000 8 522 863 000

2 orientable blades

Max: 25°

1727 to 25°

0.97 to 1.20

Yes

460

Skin

1 orientable blade

Max: 15°

1830 1760 to 15°

0.62 to 0.97

No

460

Structure

8 520 425 000

Without

1 fixed blade

Without

1830

0.97 to 1.17

Yes

460

Structure

8 522 584 000

Without

1 curved blade R : 3000

Without

1830

0.67 to 0.97

Yes

460

Structure

8 620 132 000

696896

1 orientable blade

Max:15°

1830 1760 to 15°

1,17 to 1,80

Yes

460

Structure

© RENAULT 2005

Used in PAL166’’

Page : 44 / 52

Origin: PEGI - Renault

GE24-051R

/A

Workshop 32- Douai (cont’d)

Reference No STANDARD FRAME


Type of shear

8 623500583

Without

Fixed blade R : 1500

Without

8623504262 8623504263

2 orientable blades

Without

Fixed straight blade

8623500584

Cuttuing thickness


Equipment HOF


1830

0,62 to 0,97

Non

Non

De peau

Max 25°

1725 to 25°

0,97 to 1,47

460

Structure

Without

1830

0,62 to 0,97

Non

Non

De peau

Shear tilt

Max cutting width 1830 to 10°

Observations

PAVAR – 3200 kN

8623502374

Without


without

1140

1,2 to 2,5

Non

Non

8623504741

Without


Without

1500

0,60 to 0,97

Non

Non

8508564000

Without


Without

1500

0,60 to 0,97

Non

Non

8508506000

Without


1500

0,60 to 0,1,20

Non

Non

Without

Structure

2500-4000 kNX1.6

526 886 000

1 orientable blade

80 to 800

En bout

530

Structure

1 fixed straight blade

80 to 800

En bout

530

Structure

Hole centring

GE24-051R

/A

Workshop 32- Douai (cont’d)

Reference No STANDARD FRAME


Type of shear

8 623500583

Without


Without

8623504262 8623504263

2 orientable blades

Without


8623500584

Cuttuing thickness


Equipment HOF


1830

0,62 to 0,97

Non

Non

De peau

Max 25°

1725 to 25°

0,97 to 1,47

460

Structure

Without

1830

0,62 to 0,97

Non

Non

De peau

Shear tilt

Max cutting width 1830 to 10°

Observations

PAVAR – 3200 kN

8623502374

Without


without

1140

1,2 to 2,5

Non

Non

8623504741

Without


Without

1500

0,60 to 0,97

Non

Non

8508564000

Without


Without

1500

0,60 to 0,97

Non

Non

8508506000

Without


1500

0,60 to 0,1,20

Non

Non

Without

Structure

2500-4000 kNX1.6

526 886 000

1 orientable blade

80 to 800

En bout

530

Structure

1 fixed straight blade

80 to 800

En bout

530

Structure

© RENAULT 2005

Hole centring

Page : 45 / 52


GE24-051R

6.2

/A

Workshop Flins – UPL PAL 4000 kN X 166’’(4,2 m)

Reference No. STANDARD FRAME 8 623 503 828

8 623 503 197

20 601 448

Reference No Shear(s) Adaptable on standard frame

Type of shear

Max width for cutting in straight position

Max slope of shear

Max width for cutting in sloped position

8 623 503 830

Straight blade

1830

30°

1830

Non

460

8 623 503 831

Straight blade

1830

30°

1830

Non

460

8 623 503 196

Straight blade

1450

Fixe

Non

460

20 601 492

Straight blade

950

Fixe

Non

460

20 601 479

Curved blade R 3000

1650

Fixe

Non

1650

Max cutting thickness

1 mm

1,5 to 2,5

Possibility of scrap passage in standard frame

Equipment HOF

Observation

Shadok

PAL 4000 kN X 136’’(3,4 m)

8 538 064

536 765-A

Straight blade

1640

30°

1380

536 765-B

Straight blade

1640

30°

1380

536 766-A

Straight blade

1640

30°

1380

536 766-B

Straight blade

1640

30°

1380

8 524 600

Straight blade

1650

30°

1400

8 622 011

8 538 065

8 325 378 8 623 501 762

Curved blade R :1500 Curved blade R :1800 Curved blade R : 2500

Palm button

Palm button

460

1600 1600 1630

PAL 4000 kN X 108’’(2,7 m) 8 509 858 8 529 301 8 520 323

8 529 334

Curved blade R : 3000

1830

Straight blade

1830

Straight blade

1830

1180 Yes

460 1180

PAVAR 3200 kN 8 525 777

Straight blade

1700

1130

8 623 503 149


1600

1130

Modified pavar

GE24-051R

6.2

/A

Workshop Flins – UPL PAL 4000 kN X 166’’(4,2 m)

Reference No. STANDARD FRAME


8 623 503 828

8 623 503 197

20 601 448

Type of shear


Max slope of shear



8 623 503 830

Straight blade

1830

30°

1830

Non

460

8 623 503 831

Straight blade

1830

30°

1830

Non

460

8 623 503 196

Straight blade

1450

Fixe

Non

460

20 601 492

Straight blade

950

Fixe

Non

460

20 601 479

Curved blade R 3000

1650

Fixe

Non

1650


1 mm

1,5 to 2,5

Equipment HOF

Observation

Shadok

PAL 4000 kN X 136’’(3,4 m)

8 538 064

536 765-A

Straight blade

1640

30°

1380

536 765-B

Straight blade

1640

30°

1380

536 766-A

Straight blade

1640

30°

1380

536 766-B

Straight blade

1640

30°

1380

8 524 600

Straight blade

1650

30°

1400

Curved blade R :1500 Curved blade R :1800 Curved blade R : 2500

8 622 011

8 538 065

8 325 378 8 623 501 762

Palm button

Palm button

460

1600 1600 1630

PAL 4000 kN X 108’’(2,7 m) Curved blade R : 3000

1830

Straight blade

1830

Straight blade

1830

8 509 858 8 529 301

8 529 334

8 520 323

1180 Yes

460 1180

PAVAR 3200 kN 8 525 777

Straight blade

1700

1130

8 623 503 149


1600

1130

© RENAULT 2005

Modified pavar

Page : 46 / 52


GE24-051R

6.3

Workshop 47- Sandouville - LHA PAL 4000 kNX166’’(4,2) Reference No Shear(s) Adaptable on standard frame

Type of shear

Shear slope

Max width of cutting


Equipment HOF

Cut blanks sheet th

Observation

8 503 268/1

2 Straight blades

Max:30°

720

Yes

460

Inf to 0,87mm

Shadok

8 503 268/2

orientable

8 623 219

2 Straight blades

Yes

460

Inf to 0,87mm

SUP 27T

8 623 330

Orientable

8 526 940 000

8 526 943/1

2 Straight orientable blades

8 526 943/2

R : 2000 orientable

Reference No. STANDARD FRAME 8 503 268 000 Weight: 22 t 8

8 503 216 100 Weight:

8 622 496 000 Weight: Sup 11 t 6 INF 14 t Total : 25 t 600

Max:15°

Max: 20°

1450

1850

Inf to 0,87mm

460

Inf to 0,87mm

8 621 851

R : 4000 orientable

8 503 038

1 Straight orientable blade

Max: 30°

1630

D0 723 990/1


Max: 30°

1635

Inf to 0,87mm

8 521 024 000

1 Straight blade

Fixe

1860

Inf to 0,87mm

8 623 504 996


Max: 30°

1830 to 15°

8 503 268 000 Weight: SUP 7T 5 INF 11 t 5 Total : 25t 600

Small shadok

460

460

Inf to 0,87mm

D0 723 990/2

460

Inf to 0,87mm

Blade for butt welding

/A

GE24-051R

6.3

/A

Workshop 47- Sandouville - LHA PAL 4000 kNX166’’(4,2) Reference No Shear(s) Adaptable on standard frame

Type of shear

8 503 268/1

2 Straight blades

8 503 268/2

orientable

8 623 219

2 Straight blades

SUP 27T

8 623 330

Orientable

8 526 940 000

8 526 943/1

2 Straight orientable blades

8 526 943/2

R : 2000 orientable

Reference No. STANDARD FRAME 8 503 268 000 Weight: 22 t 8

8 503 216 100 Weight:

8 622 496 000 Weight: Sup 11 t 6 INF 14 t Total : 25 t 600

Shear slope

Max width of cutting


Equipment HOF

Cut blanks sheet th

Observation

Max:30°

720

Yes

460

Inf to 0,87mm

Shadok

Yes

460

Inf to 0,87mm

Max:15°

Max: 20°

1450

Inf to 0,87mm

1850

460

Inf to 0,87mm

8 621 851

R : 4000 orientable

8 503 038


Max: 30°

1630

D0 723 990/1


Max: 30°

1635

Inf to 0,87mm

8 521 024 000

1 Straight blade

Fixe

1860

Inf to 0,87mm

8 623 504 996


Max: 30°

1830 to 15°

8 503 268 000 Weight: SUP 7T 5 INF 11 t 5 Total : 25t 600

Small shadok

460

460

Inf to 0,87mm

D0 723 990/2

© RENAULT 2005

460

Inf to 0,87mm


Page : 47 / 52


GE24-051R

/A

Workshop 47 - Sandouville (cont’d) P.A.V.A.R. P.A.V.A.R. 3200 kN (2,5mx1,5m) Reference No Shear(s) Adaptable on standard frame

Type of shear

Max cutting width


Equipment HOF

Cut blanks sheet th

8 505 079 weight: 3 t 300


1810

Non

597

Inf to 0,87mm

8 506 011

1 Straight blade

Fixed

1500

Non

625

Sup to 0,87mm

8 521 792

1Straight blade

Fixed

1500

Non

625

Sup to 0,87mm

8 623 504 995

Without

1 Straight blade

Fixed

1520

Sup to 0,87mm


8 623 504 997

Without

1 Straight blade

orientable

1520

Inf to 0,87mm


8 623 504 998

Without

1 Straight blade

orientable

1520

Inf to 0,87mm



8 521 792 000 Weight: SUP 5 t 5

6.4

Shear slope

Observation

High High thickness

Workshop Maubeuge - MCA Reference No. STANDARD FRAME

Reference No Shear(s) Adaptable on standard frame 8 623 503 227

8 623 503 226

8 623 501 976 8 623 503 220

8 623 503 221

8 623 503 222

8 623 503 223

8 623 503 224 8 623 503 225

8 623 504 839

8 623 504 840 8 623 504 841

Type of shear 1 Straight blade inclinable 1 Curved blade R : 2000 1 Curved blade R : 5000 1 Straight tilting blade with adjustable gap 2 Straight orientable blades 2 Straight orientable



Equipment HOF

Yes

460

0.67 to 0.97

Yes

460

Cuttiong gap adjustment not used

1480

1.17

NO

460

Elevator table 1 stroke 2 blanks

1750

0.97 to 1,17

NO

460

Max slope of shear



1830

30°

1830

0.97

1830

30°

1830

0.97

1830

30°

1830

0.97

1830

30°

1490

1830

30°

1830

30°

Blanks cut out for parts de

Small blanks Min 230 to 0° Max 500 to

Observation

Elevator table 1 stroke 2

GE24-051R

/A

Workshop 47 - Sandouville (cont’d) P.A.V.A.R. P.A.V.A.R. 3200 kN (2,5mx1,5m) Reference No Shear(s) Adaptable on standard frame

Max cutting width


Type of shear

Equipment HOF

Cut blanks sheet th

8 505 079 weight: 3 t 300


1810

Non

597

Inf to 0,87mm

8 506 011

1 Straight blade

Fixed

1500

Non

625

Sup to 0,87mm

8 521 792

1Straight blade

Fixed

1500

Non

625

Sup to 0,87mm

8 623 504 995

Without

1 Straight blade

Fixed

1520

Sup to 0,87mm


8 623 504 997

Without

1 Straight blade

orientable

1520

Inf to 0,87mm


8 623 504 998

Without

1 Straight blade

orientable

1520

Inf to 0,87mm



8 521 792 000 Weight: SUP 5 t 5

6.4

Shear slope

Observation

High High thickness

Workshop Maubeuge - MCA Reference No. STANDARD FRAME

Reference No Shear(s) Adaptable on standard frame 8 623 503 227

8 623 503 226

8 623 501 976 8 623 503 220

8 623 503 221

8 623 503 222

8 623 503 223

8 623 503 224 8 623 503 225

8 623 504 839

8 623 504 840 8 623 504 841

Type of shear 1 Straight blade inclinable 1 Curved blade R : 2000 1 Curved blade R : 5000 1 Straight tilting blade with adjustable gap 2 Straight orientable blades 2 Straight orientable blades


Equipment HOF

Yes

460

0.67 to 0.97

Yes

460

Cuttiong gap adjustment not used

1480

1.17

NO

460


1750

0.97 to 1,17

NO

460


Max slope of shear



1830

30°

1830

0.97

1830

30°

1830

0.97

1830

30°

1830

0.97

1830

30°

1490

1830

30°

1830

30°

© RENAULT 2005

Blanks cut out for parts de

Small blanks Min 230 to 0° Max 500 to 0°

Observation


Page : 48 / 52


GE24-051R

6.5

/A

Workshop 230 - Palencia PAL 4000 kN X 166 " (4,2 m) Reference No. STANDARD FRAME

6 100 76 0337


2 100 920 078 2 100 920 079 2 100 870 222 2 100 810 002

6 100 77 0745

D 62 306 9000 2 100 870 226 D 62 101 5700 D 62 315 5000 D 62 328 2000

D 62 300 69000

D 62 138 5000

2 100 870 226

Type of shear

Shear slope

Max cutting width

2 straight tilting blades

Max 30°

1635

2 straight tilting blades 2 straight tilting blades 1 straight blade 1 straight blade 1 curved blade R : 5000 1 curved blade R : 5000 1 curved blade R : 3000 1 curved blade R : 3000 1 curved blade R : 2500 1 curved blade R : 2000 1 curved blade R : 3000 1 curved blade R : 3000 2 straight tilting blades


Equipment HOF


Observations

1180

Max 30° Max 30°

1850 1320 to 30° 1850 1320 to 30° 1845 1845

1180 480

Without

1850

680

Without

1850

680

Without

1800

680

Without

1850

680

Without

1850

680

Without

1850

680

Without

1800

580

Min step: 310

Without

1850

680

Min step: 310

30°

1850

1180

Max 30° Max 30°

460 460

D 62 138 6000

1 straight blade

30°

1850

460

D 62 138 7000

1 straight blade

30°

1800

460

GE24-051R

6.5

/A

Workshop 230 - Palencia PAL 4000 kN X 166 " (4,2 m) Reference No. STANDARD FRAME


6 100 76 0337

2 100 920 079 2 100 870 222 2 100 810 002 D 62 306 9000 2 100 870 226 D 62 101 5700 D 62 315 5000 D 62 328 2000

D 62 300 69000

2 100 870 226

D 62 138 5000

Shear slope

Max cutting width

2 straight tilting blades

Max 30°

1635

2 straight tilting blades 2 straight tilting blades 1 straight blade 1 straight blade 1 curved blade R : 5000 1 curved blade R : 5000 1 curved blade R : 3000 1 curved blade R : 3000 1 curved blade R : 2500 1 curved blade R : 2000 1 curved blade R : 3000 1 curved blade R : 3000 2 straight tilting blades

2 100 920 078

6 100 77 0745

Type of shear


Equipment HOF


Observations

1180

Max 30° Max 30°

1850 1320 to 30° 1850 1320 to 30° 1845 1845

1180 480

Without

1850

680

Without

1850

680

Without

1800

680

Without

1850

680

Without

1850

680

Without

1850

680

Without

1800

580

Min step: 310

Without

1850

680

Min step: 310

Max 30° Max 30°

460 460

30°

1850

1180

D 62 138 6000

1 straight blade

30°

1850

460

D 62 138 7000

1 straight blade

30°

1800

460

© RENAULT 2005

Page : 49 / 52


GE24-051R

6.6

Workshop 644 - Valladolid PAL 4000 kN X 166 " (4,2 m)

Reference No. STANDARD FRAME 6 100 760 337 Weight: T= 24,5 t BS= 7,2 t


Type of shear

Shear slope

Max cutting width

6 100 88 1090

2 straight sloped blades

Max 30°

1830 1580 to 30°

Max 30°

1850 1600 to 30°

Weight: T= 22 t BS= 6,5 T

460

Minimum blank and step

460


D 66 323 3000 D 66 323 2000

(floating)

6 100 80 1063 weight: 1 t 890

1 straight blade

Max 30°

1640

6 100 84 1105 weight: 2 t050

1 straight blade

Max 30°

1830 1580 to 30°

6 100 76 0535


Without

1800

480

Min step: 310

6 100 91 1130


Without

1800

580

Min step: 280

Without

1800

680

Min step: 290

Without

1800

680

Min step: 290

Without

Current 1700 Possible 1830

680

Min step: 330

6 900 88 1047 Weight: T= 15 t BS= 5 t Weight: T= 2,07 t BS= 0,95 t Weight: T= t BS= t Weight: T= 5,7 t BS= 3,2 t

Observations

(floating)

6 900 77 0728 Weight: T= 15 t BS= 5 t



Weight: T= 22,4 t BS= 6,6 t

Equipment HOF

6 100 88 1091

D 66 323 5000

6 100 770 745


6 100 85 1150 D 66 340 5000 6 100 88 1102

SEE CHART CHART

SEE CHART CHART

1 curved blade R : 5000 1 curved blade R : 2500 1 curved blade R : 1500

6100760337 Shear exit angle

step


480

SEE CHART

D663235000 Blank dimension

Shear exit angle

step

6100770745 Blank dimension

Shear angle

Blank dimension

30°

2440

1220

30°

2440

1220

30°

780

25°

2180

1090

25°

2180

1090

22°

760

20°

1910

955

20°

1910

955

15°

740

15°

1670

835

15°

1670

835

10°

400

10°

1480

740

10°

1480

740

5°

350

5°

1250

625

5°

1250

625

0°

300

0°

900

450

0°

900

450

/A

GE24-051R

6.6

/A

Workshop 644 - Valladolid PAL 4000 kN X 166 " (4,2 m)

Reference No. STANDARD FRAME 6 100 760 337 Weight: T= 24,5 t BS= 7,2 t


Type of shear

Shear slope

Max cutting width

6 100 88 1090


Max 30°

1830 1580 to 30°

Max 30°

1850 1600 to 30°

Weight: T= 22 t BS= 6,5 T

460


460


D 66 323 3000 D 66 323 2000

(floating)

6 100 80 1063 weight: 1 t 890

1 straight blade

Max 30°

1640

6 100 84 1105 weight: 2 t050

1 straight blade

Max 30°

1830 1580 to 30°

6 100 76 0535


Without

1800

480

Min step: 310

6 100 91 1130


Without

1800

580

Min step: 280

Without

1800

680

Min step: 290

Without

1800

680

Min step: 290

Without

Current 1700 Possible 1830

680

Min step: 330

6 900 88 1047 Weight: T= 15 t BS= 5 t Weight: T= 2,07 t BS= 0,95 t Weight: T= t BS= t Weight: T= 5,7 t BS= 3,2 t

Observations

(floating)

6 900 77 0728 Weight: T= 15 t BS= 5 t



Weight: T= 22,4 t BS= 6,6 t

Equipment HOF

6 100 88 1091

D 66 323 5000

6 100 770 745


6 100 85 1150 D 66 340 5000 6 100 88 1102

SEE CHART CHART

SEE CHART CHART

1 curved blade R : 5000 1 curved blade R : 2500 1 curved blade R : 1500

6100760337 Shear exit angle

step


480

SEE CHART

D663235000 Blank dimension

Shear exit angle

step

6100770745 Blank dimension

Shear angle

Blank dimension

30°

2440

1220

30°

2440

1220

30°

780

25°

2180

1090

25°

2180

1090

22°

760

20°

1910

955

20°

1910

955

15°

740

15°

1670

835

15°

1670

835

10°

400

10°

1480

740

10°

1480

740

5°

350

5°

1250

625

5°

1250

625

0°

300

0°

900

450

0°

900

450

© RENAULT 2005

Page : 50 / 52


GE24-051R

/A

Workshop 644 - Valladolid (cont’d) P.A.V.A.R P.A.V.A.R 3200 kN(2,5X1,5m) Reference No Shear(s) Adaptable on standard frame

Reference No. BATI STANDARD


Equipment HOF


Type of shear

Shear slope

Max cutting width

Observations

1 straight blade

Without

1500

630

PAVAR PAVAR I

1 straight blade

Without

1500

630

SCHULER 400 PAVAR II


Without

1500

1130

1 lame en Z

Without

1500

1130

2 Rectangle parts per stroke Max: 750x650


Without

1500

1130

Backup on TGPR press


Without

1500

1130


852 347 0000 Weight: T= 5,4 t BS= 3 t

6100 81 1068 Weight: T= 5,6 t BS= 3,1 t

D 66 323 6000 Weight: T= 8,68 t BS= 3,04 t

D 66 327 7000 Weight: T= T= 9 BS= 3,21 t

T

D 66 338 6000 Weight: T= 8,9 t BS= 3,1 t

D 66 338 7000 Weight: T= 8,9 t BS= 3,1 t

6.7

Workshop 650 – Valladolid Schuler 4000 kN (2,5X1,5m)

6 100 90 2031 Weight: T= 6,5 t BS= 3 t

800 1 tilting blade

Max 45°

680 500 to 45°

D 66 326 1000 Weight: T= 4,92 t BS= 2,52 t

1 straight blade

Without

800

680

GE24-051R

/A

Workshop 644 - Valladolid (cont’d) P.A.V.A.R P.A.V.A.R 3200 kN(2,5X1,5m) Reference No Shear(s) Adaptable on standard frame

Reference No. BATI STANDARD


Equipment HOF


Type of shear

Shear slope

Max cutting width

Observations

1 straight blade

Without

1500

630

PAVAR PAVAR I

1 straight blade

Without

1500

630

SCHULER 400 PAVAR II


Without

1500

1130

1 lame en Z

Without

1500

1130

2 Rectangle parts per stroke Max: 750x650


Without

1500

1130



Without

1500

1130


852 347 0000 Weight: T= 5,4 t BS= 3 t

6100 81 1068 Weight: T= 5,6 t BS= 3,1 t

D 66 323 6000 Weight: T= 8,68 t BS= 3,04 t

D 66 327 7000 Weight: T= T= 9 BS= 3,21 t

T

D 66 338 6000 Weight: T= 8,9 t BS= 3,1 t

D 66 338 7000 Weight: T= 8,9 t BS= 3,1 t

6.7

Workshop 650 – Valladolid Schuler 4000 kN (2,5X1,5m)

6 100 90 2031

800

Weight: T= 6,5 t BS= 3 t

1 tilting blade

Max 45°

680 500 to 45°

D 66 326 1000 1 straight blade

Weight: T= 4,92 t BS= 2,52 t

Without

© RENAULT 2005

800

680

Page : 51 / 52


GE24-051R

7

List of documents cited NOTE

:

For non dated documents, the latest version is applicable.

EM24.02.030

:

Press tooling. Technical drawings. General presentation principles

EM24.02.031

:

Design rules for the "handling" function of tooling or press tooling elements

EM24.02.033

:

Press tooling. Evacuation of scrap and collection of wire blanks

EM24.03.200

:

Technical sheets of cutting and feed presses

EM24.03.400

:

Butt welder technical sheet

EM24.15.100

:

Refilling press tooling

EM24.54.300

:

Compression spring in elastomere – Flexible stripper in elastomere. Spring pushrods for press tooling.

EM24.54.500

:

Press tooling: Damper blocks. Dampers. Protection shims.

EM24.55.100

:

Press tooling. Retaining and locking pins. Retaining/guiding Retaining/guiding rods with damper.

EM24.57.500

:

Press tooling. Supporting elements.

EM24.59.150

:

Pneumatic connecting plates and accessories in press tooling

GE24-014R

:

Press tooling Master drawing for cutting presses

GE24-015R

:

Press tooling Master drawing for progressive tool.

GE24-050R

:

Press tooling. Blank cutting tools for butt welding. Basics on design

/A

GE24-051R

7

/A

List of documents cited NOTE

:

For non dated documents, the latest version is applicable.

EM24.02.030

:

Press tooling. Technical drawings. General presentation principles

EM24.02.031

:

Design rules for the "handling" function of tooling or press tooling elements

EM24.02.033

:

Press tooling. Evacuation of scrap and collection of wire blanks

EM24.03.200

:

Technical sheets of cutting and feed presses

EM24.03.400

:

Butt welder technical sheet

EM24.15.100

:

Refilling press tooling

EM24.54.300

:

Compression spring in elastomere – Flexible stripper in elastomere. Spring pushrods for press tooling.

EM24.54.500

:

Press tooling: Damper blocks. Dampers. Protection shims.

EM24.55.100

:

Press tooling. Retaining and locking pins. Retaining/guiding Retaining/guiding rods with damper.

EM24.57.500

:

Press tooling. Supporting elements.

EM24.59.150

:

Pneumatic connecting plates and accessories in press tooling

GE24-014R

:

Press tooling Master drawing for cutting presses

GE24-015R

:

Press tooling Master drawing for progressive tool.

GE24-050R

:

Press tooling. Blank cutting tools for butt welding. Basics on design

© RENAULT 2005


Page

52 / 52

Ge24051r a en-Blank Cutting Tool.

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