Akhir-akhir ini saya di bingungkan dengan istilah-istilah FPU, FPS, FSO, FSU & FPSO. Bagi yang bekerja di bidang perkapalan, oil dan gas sudah tentu sering mendengar istilah-istilah diatas. Sekarang saya akan sedikit mengupas pengertian dari istilah-istilah tersebut diatas yang informasinya saya peroleh dari beberapa millist bidang perkapalan, oil dan gas. FPS (Floating Production System), merupakan suatu bangunan terapung/kapal yang digunakan sebagai tempat untuk memproses reservoir dari production wells. Reservoir tersebut diproses untuk memisahkan antara water, gas dan crude oil. FPS ini biasanya tidak mempunyai storages permananen untuk menampung crude oil, jadi hasil produksi langsung di pompa ke tempat lain, seperti FSO, FSU atau disalurkan langsung melalui pipeline ke onshore. FPU (Fixed Processing Unit), merupakan sebuah platform yang fungsinya sama dengan FPS, memisahkan antara crude oil dengan gas dan water. FPU ini juga tidak mempunyai storages permanen sehingga hasilnya yang berupa crude oil langsung di pompa ke FSO ataupun langsung melalui pipeline ke onshore. FSO (Floating Storage & Offloading), merupakan suatu bangunan terapung/kapal yang digunakan sebagai tempat untuk menyimpan crude oil. Crude oil ini biasanya dari FPS atau FPU yang ditransfer ke FSO melalui sistem submerged turret loading (STL), kemudian di export/offload ke shelter tanker melalui flexible hoses pada bagian belakang FSO. FSU (Floating Storage Unit) hampir sama dengan FSO, cuma biasanya FSU ini lebih cenderung langsung menyalurkan crude oil ke onshore facility melalui pipelline daripada ke shelter tanker. Terkadang FSU disebut juga FSO. FPSO (Floating Production, Storage & Offloading), merupakan gabungan dari FPS dan FSO yang ada pada satu unit bangunan terapung/kapal. FPSO mempunyai kemampuan untuk production atau memisahkan crude oil, gas dan water dari production wells. Biasanya peralatan separator ini beratnya mencapai 20.000 tons berada diatas deck, sehingga konstruksi penyokong deck akan lebih kompleks dari kapal tanker biasa karena harus mampu menahan beban deck yang kemudian disalurkan ke hull structure. Ini adalah beberapa data jumlah FSO & FPSO yang ada di Indonesia, diambil dari beberapa sumber. No. FSO
Bendera
1 2 3
Maxus Widuri Intan Federal I OSB Cinta Natomas
Liberia Liberia Panam
Kapasitas storage Operator (BBLS) 323,073 2,468,400SAMPET 178,604 1,388,963Tasik Madu 149,235 1,082,928Antar Buwana Petala
Indonesia
143,391
1,028,096Duta Marine
5
OSB Ladinda
Indonesia
141,186
1,032,666
6 7
OSB Arco Ardjuna Liberia CNOOC 114 Panam
4
DWT
135,499 127,965
ETN / Trada Maritime 1,022,000Ekanuri Indra P 773,326Sillo Maritime P
8 9 10 11 12 13 14 15 16 17 18
Lentera Bangsa Madura Jaya Laksmiati Shanghai Raisis Concord Maera Ayu Lynda Udang Natuna HUDBAY RIAU LPG Gas Concord
Indonesia Singapore Indonesia Singapore Indonesia Singapore Indonesia Indonesia Indonesia Indonesia Singapore
127,375 88,723 81,275 47,803 42,861 37,642 37,187 55,000 93,000 137,000 57,000
No. FPSO
Bendera
DWT
1
Asing
-
2 3
LPG Petro Star MV8 Langka Venture Kakap Natuna
789,565Trada Maritime 633,000EQUINOX 652,252Trada Maritime 328,000SAMPET 262,975Trada Maritime 273,666Glory Ship Mgt 258,653Trada Maritime 360,000Cities Service 600,000Conoco 900,000Hudbay 80,000Compass Energy Kapasitas Kapasitas storage production (BBLS) (BOPD) -
Operator -
Singapore
35000
270,000
15,000MODEC
Asing
14000
760,000
25,000Marathon
FPSO ( Floating Production Storage and Offloading ) Pengertian FPSO merupakan bangunan pengeboran dan penyimpanan minyak lepas pantai yang bersifat portable. Dalam artian dapat berpindah – pindah. Adapun hasil pemisahan dari produk pengeboran adalah crude oil, air dan gas. FPSO bisa menjadi konversi dari kapal tangker minyak atau bisa menjadi kapal yang dibangun khusus untuk aplikasi tersebut. Sebuah kapal yang digunakan untuk menyimpan minyak hanya disebut sebagai floating storage dan offloading vessel (FSO).
Ciri umum FPSO/FSO adalah :
1. Konstruksi gading – gading lebih kuat daripada kapal dengan ukuran yang sama, disebabkan danya beban di atas deck yang sangat besar berupa equipment/pabrik produksi minyak dan gas. 2. tempat akomodasi lebih besar, terdapat hampir sekitar 300 orang tinggal di atasnya (lifing quarter). Cara kerja FPSO Minyak yang dihasilkan dari platform produksi lepas pantai dapat diangkut ke daratan baik melalui pipa atau dengan kapal tanker. Ketika sebuah kapal tanker dipilih untuk mengangkut minyak, perlu untuk mengumpulkan minyak dalam beberapa tangki penyimpanan sedemikian rupa sehingga kapal tanker minyak tidak terus menerus diduduki selama produksi minyak, dan hanya dibutuhkan satu kali minyak yang memadai telah diproduksi untuk mengisi tanker. Seringkali solusinya adalah kapal tanker minyak dinonaktifkan yang telah dipreteli dan dilengkapi dengan fasilitas untuk dihubungkan ke mooring booy. Minyak terakumulasi dalam FPSO sampai ada jumlah yang cukup untuk mengisi tanker, di mana salah satu titik kapal tanker terhubung ke buritan unit FPSO. Ada dua jenis utama FPSO, kapal tanker minyak yang dimodifikasi atau banguna baru yang dibangun untuk tujuan tersebut.FPSO designnya tergantung pada daerah operasi. Di perairan tenang FPSO mungkin memiliki bentuk sederhana atau mungkin kapal tanker yang dikonversi. Garis injeksi yang terhubung ke area kapal disebut menara, yang bisa eksternal dan tergantung dari sisi FPSO di perairan tenang seperti di Afrika Barat. Untuk lingkungan yang keras lebih mirip Laut Utara, sebuah menara internal terletak di pusat dan di bawah FPSO dan kapal harus memiliki bentuk yang halus. Ini untuk memposisikan diri ke arah angin dan mengurangi kekuatan lingkungan di tambatan. Semua bentuk kapal FPSO di Laut Utara dibangun secara permanen untuk ditambatkan. FPSO juga mungkin jenis platform semi-submersible dengan penyimpanan atau cylindrically berbentuk. Jenis ini adalah ditambatkan dalam orientasi tetap.
Sebuah FPSO memiliki kemampuan untuk melaksanakan proses pemisahan minyak yang ditempatkan pada sebuah platform minyak. Jika unit tidak memiliki fasilitas tersebut itu adalah FSO (Floating Storage) dan unit Pembongkaran, dan akan dioperasikan dalam hubungan dengan unit produksi seperti platform.
Floating production storage and offloading
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FPSO Mystras at work off the shore of Nigeria
FPSO Crystal Ocean moored at the Port of Melbourne
The circular FPSO Sevan Voyageur moored at Nymo yard at Eydehavn, Norway.
A floating production, storage and offloading (FPSO) unit is a floating vessel used by the offshore oil and gas industry for the processing of hydrocarbons and for storage of oil. An FPSO vessel is designed to receive hydrocarbons produced from nearby platforms or subsea template, process them, and store oil until it can be offloaded onto a tanker or, less frequently, transported through a pipeline. FPSOs are preferred in frontier offshore regions as they are easy to install, and do not require a local pipeline infrastructure to export oil. FPSOs can be a conversion of an oil tanker or can be a vessel built specially for the application. A vessel used only to store oil (without processing it) is referred to as a floating storage and offloading vessel (FSO). There are also under construction (as at 2013) Floating Liquefied Natural Gas (FLNG) vessels, which will extract and liquify natural gas on board.
Contents
1 History 2 Mechanisms 3 Advantages 4 Specific types 5 Vessels o 5.1 Records o 5.2 Current FPSOs 6 References 7 External links
History Oil has been produced from offshore locations since the late 1940s. Originally, all oil platforms sat on the seabed, but as exploration moved to deeper waters and more distant locations in the 1970s, floating production systems came to be used. The first oil FPSO was the Shell Castellon, built in Spain in 1977. Today, over 200 vessels are deployed worldwide as oil FPSOs. In addition to the significant growth of this market sector, we are witnessing today the progressive extension of the significant knowledge base of building and operating these floating facilities to provide solutions for other segments of the oil and gas industry. As an example, the Sanha LPG FPSO, which operates offshore Angola, is the first such vessel with complete onboard liquefied petroleum gas processing and export facilities. It can store up to 135,000 cubic meters of LPG while awaiting export tankers for offloading.[1] Another very promising expansion is the progressive development of the floating LNG (FLNG) market. An LNG FPSO works under the same principles an oil FPSO works under, taking the
well stream and separating out the natural gas (primarily methane and ethane) and producing LNG, which is stored and offloaded. On July 29, 2009, Shell and Samsung announced an agreement to build up to 10 LNG FPSOs:[2] Flex LNG has four contracts for smaller units at the same yard.[3] As a very significant and momentous event, on May 20, 2011, Royal Dutch Shell announced the planned development of a Floating Liquefied Natural Gas (FLNG) facility, which will be situated 200 km off the coast of Western Australia and is due for completion in around 2017.[4] When it is finished, this will be the largest floating offshore facility. It will measure around 488m long and 74m wide, and when fully ballasted will weigh 600,000 tonnes.[5] It will have a total storage capacity of 436,000 cubic metres of LNG, plus LPG condensate. At the opposite (discharge and regasification) end of the LNG chain, the first ever conversion of an LNG carrier (Golar LNG owned Moss type LNG carrier) into an LNG floating storage and regasification unit was carried out in 2007 by Keppel shipyard in Singapore.[6]
Mechanisms
FPSO diagram
Oil produced from offshore production platforms can be transported to the mainland either by pipeline or by tanker. When a tanker is chosen to transport the oil, it is necessary to accumulate oil in some form of storage tank such that the oil tanker is not continuously occupied during oil production, and is only needed once sufficient oil has been produced to fill the tanker. At this point the transport tanker connects to the stern of the storage unit and offloads oil.[citation needed]
Advantages Floating production, storage and offloading vessels are particularly effective in remote or deepwater locations where seabed pipelines are not cost effective. FPSOs eliminate the need to lay expensive long-distance pipelines from the processing facility to an onshore terminal. This can provide an economically attractive solution for smaller oil fields which can be exhausted in a few years and do not justify the expense of installing a pipeline. Furthermore, once the field is depleted, the FPSO can be moved to a new location.[citation needed]
Specific types A floating storage and offloading unit (FSO) is essentially a simplified FPSO without the capability for oil or gas processing. Most FSOs are converted single hull supertankers. An example is Knock Nevis, ex Seawise Giant, for many years the world's largest ship, which has been converted to an FSO for use offshore The vessel was sold to Indian ship breakers, and renamed Mont for her final journey in December 2009. After clearing Indian customs, she was sailed to, and intentionally beached at Alang, Gujarat, India for demolition. At the other end of the LNG logistics chain, where the natural gas is brought back to ambient temperature and pressure, specially modified ships may also be used as floating storage and regasification units (FSRUs). A LNG floating storage and regasification unit receives liquefied natural gas (LNG) from offloading LNG carriers, and the onboard regasification system provides natural gas exported to shore through risers and pipelines. Mooring systems for FSO, FPSO & FSU units are available in market which allow the vessel to be moored on an ice sheet.[citation needed]
Vessels Records
FPSO Firenze moored at Hellenic Shipyards, 2007
The FPSO operating in the deepest waters is the FPSO BW Pioneer, built and operated by BW Offshore on behalf of Petrobras Americas INC. The FPSO is moored at a depth of 2,600 m in
Block 249 Walker Ridge in the US Gulf of Mexico and is rated for 100,000 bbl/d (16,000 m3/d). The EPCI contract was awarded in October 2007, and production started in early 2012. The FPSO conversion was carried out at Keppel Shipyard Tuas in Singapore, while the topsides were fabricated in modules at various international vendor locations. The FPSO has a disconnectable turret (APL). The vessel can disconnect in advance of hurricanes and reconnect with minimal down time.[citation needed] One of the world's largest FPSO is the Kizomba A, with a storage capacity of 2.2 million barrels (350,000 m3). Built at a cost of over US$800 million by Hyundai Heavy Industries in Ulsan, Korea, it is operated by Esso Exploration Angola (ExxonMobil). Located in 1200 meters (3,940 ft) of water at Deepwater block 200 statute miles (320 km) offshore in the Atlantic Ocean from Angola, Central Africa, it weighs 81,000 tonnes and is 285 meters long, 63 meters wide, and 32 meters high (935 ft by 207 ft (63 m) by 105 ft).[7] The first FSO in the Gulf of Mexico, The FSO Ta'Kuntah, has been in operation since August 1998. The FSO, owned and operated by MODEC, is under a service agreement with PEMEX Exploration and Production. The FSO Ta'Kuntah was installed as part of the Cantarell Field Development. The field is located in the Bay of Campeche, offshore Mexico's Yucatán peninsula. The FSO Ta'Kuntah is a converted ULCC tanker with a SOFEC external turret mooring system, two flexible risers connected in a lazy-S configuration between the turret and a pipeline end manifold (PLEM) on the seabed, and a unique offloading system. The FSO is designed to handle 800,000 bbl/d (130,000 m3/d) with no allowance for downtime.[8] One of the world's smallest FPSO is the Crystal Ocean, operating in 137 m of water in the Bass Strait between Australia and Tasmania on the Basker Manta Field. It is leased by Roc Oil (Sydney-based international petroleum exploration and production company) from Rubicon Offshore and is operated on their behalf by AGR Asia Pacific; it is currently producing 5,000 bbl/d (790 m3/d).[citation needed] The FPSO in the shallowest water depth of just 13 m is the Armada Perkasa in the Okoro field in Nigeria, West Africa, for Afren Energy. This spread moored (fixed orientation) vessel uses 100 mm, 150 mm and 200 mm bore DeepFlex non-steel flexible risers in a double lazy wave formation (with weights and distributed buoyancy) to accommodate the large motion offsets in an environment of extreme waves and currents.[citation needed] The Skarv FPSO, developed and engineered by Aker Solutions for BP Norge, will be the most advanced and largest FPSO deployed in the Norwegian Sea, offshore Mid Norway. Skarv is a gas condensate and oil field development. The development will tie in five sub-sea templates, and the FPSO has capacity to include several smaller wells nearby in the future. The process plant on the vessel can handle about 19,000,000 cubic metres per day (670,000,000 cu ft/d) of gas and 13,500 cubic metres per day (480,000 cu ft/d) of oil.[9] An 80 km gas export pipe will tie in to Åsgard transport system. Aker Solutions (formerly Aker Kvaerner) developed the front-end design for the new floating production facility as well as the overall system design for the field and preparation for procurement and project management of the total field development.[10] The hull is an Aker Solutions proprietary "Tentechtm975" design.[11] BP also selected Aker Solutions to perform the detail engineering, procurement and construction management assistance (EPcma)
for the Skarv field development. The EPcma contract covers detail engineering and procurement work for the FPSO topsides as well as construction management assistance to BP including hull and topside facilities. The production start for the field is scheduled for August 2011.[12] BP awarded the contract for fabrication of the Skarv FPSO hull to Samsung Heavy Industries in South Korea and the Turret contract to SBM. The FPSO has a length of 292m, breadth of 50.6m and is 29m deep and accommodate 100 people in single cabins. The hull will be delivered in January 2010.[10
FPSO July 28, 2008 in Offshore | Tags: FPSO, Offshore | Leave a comment Setelah pengeboran, tahap selanjutnya adalah produksi dimana minyak mentah dari sumur dasar laut akan disalurkan ke permukaan. Salah satu metoda transportasi dan pemrosesan minyak dari sumur-sumur di dasar laut adalah dengan menggunakan unit pemroses yang disebut FPSO (Floating Production, Storage and Offloading). Biasanya unit ini berbentuk kapal. Gambar berikut menunjukkan koneksi antara FPSO dengan sumur dasar laut
Berikut adalah contoh FPSO Belanak milik ConocoPhillips
Secara umum, terdapat 3 bagian FPSO: Topsides, Marine dan Subsea Pemrosesan minyak mentah dari dasar laut dilakukan pada bagian Topside. , Minyak mentah yang bercampur dengan gas dan air dimurnikan melalui proses pemisahan dan proses kimia lainnya. Bagian-bagian berikut termasuk dalam lingkup Topsides:
Oil and gas separation, oil stabilisation and dehydration Produced water treatment Gas compression and treatment for gas injection purposes Chemical injection Oil export pumping and fiscal metering Power generation Ancillaries (Instrument Air, Utility Air and other utilities)
