PRESIDENT’S
LETTER OF INTRODUCTION
Dear Customer Customer,,
new w co corp rpor orat ate e im imag age e and a co comp mple lete te ne new w pr prod oduc uctt li line ne symbolizes the A ne Catalogue e which represents the first step towards a global new General Catalogu ® development of all ERCOLINA machinery ry,, combined with a solid and dynamic dynam ic compa company ny restr restructure ucture.. After 35 years experience in research and maufacturing, CML International S.p.A. has reached the perfect synerg syn ergyy bet betwee ween n inn innova ovatio tion, n, servi service ce and com compet petiti itiven veness ess all allowi owing ng the com compan panyy to boa boast st a lea leadin ding g pos positi ition on in manufa manufacturi cturing ng and world worldwide wide distr distributi ibution on of bendi bending ng machi machines nes..
serious, us, trusted trusted,, and everl everlasting asting Partnership Partnership with all our Customers. Our company mission is to create a serio compan com pany y “Made “Ma de in Ita Italy” ly” from designing to We are proud to present ourselves as a consolidated production, from sales to after-sales service. We are deeply committed to offer a reliable and high quality produc pro ductt to giv give e sha shape pe,, or “cu “curve”, rve”, to you yourr ben bendin ding g nee needs ds as we hav have e acc accomp omplis lished hed wit with h excl exclusi usive ve Custom Cus tomers ers suc such h as Agus Agusta ta,, Boe Boeing ing,, Cat Caterp erpill illar ar,, Fe Ferra rrariri,, Fi Finca ncanti ntieri eri,, Har Harley ley-Da -David vidson son,, Nis Nissan san,, To Toyot yota a and man many y others. ®
“ERCOL COLINA INA Set Settin ting g the Curve Curve””, pr Besides be b eing a challenging sa s ales me m essage, th t he ne n ew sl s logan “ER p romoted wi w ith ® this catalogue catalogue,, highlights ERCOLINA ERCOLINA as the main roleplayer roleplayer in fixing the standards standards of tube bending in our competitive sector sector.. Before consulting this new Catalogue, I wish to thank you all for the loyalty shown and look forward to a long ® profitable working activity together. together. I am confident that ERCOLINA will completely meet your requirements and con contri tribut bute e to our mut mutual ual suc succes cesss.
The President (Alessandro Caporusso)
THE
COMPANY F o u n de d e d i n 1 9 73 73 , CML International S.p.A. star st arts ts of offf as an It Ital alia ian n manufact manu facture urerr of smal smalll p u s h - ty t y p e b e n d e rs rs , nowadayss known around nowaday the th e wo worlrld d as Jo Jollllyy an and d Junior.
Key aspects of the Company success are: rese sear arch ch & continuous continu ous investm investments ents in re development develo pment (more than 7% of profits), profits), firstmateri erials als and spe specia cializ lized ed class qualit quality y of raw mat workforce (more than 150 employees), wide distribution network (more than 60 retailers in Italy, 200 distributors throughout the world, 3 branc bra nche hess in Ge Germ rman anyy, US USA A an and d Kor orea ea). ).
Due to a st Due stro rong ng in inte terna rnati tion onal al pat paten entt, ® Trademark mark has rapidly estab establishe lished d ERCOLINA Trade itself as a leading brand on major worldwide markets.
Today themanufa Today themanufactu cturin ring g pla plant nt,, sit situat uated ed at an equal distance between Rome and Naples (abou (ab outt 90 Km / 60 mil miles es)) an and d co cove veriring ng a 2 2 surfa su rface ce ofmorethan10,0 ofmorethan10,000 00 m (1 (108, 08,00 000 0 ft ) is a top of the art tec techno hnolog logica icall cen center ter of specializedmetalworki specia lizedmetalworking ng mach machinery inery .
In time, ERCOLINA ® launches on the market machin mac hines es suc such h as Rin Ring g Ro Rolle llers rs,, Hor Horizon izontal tal Press Pr esses es,, Not Notche chers rs,, and oth others ers,, whi which ch are completely designed and manufactured in Italy Ita ly by CML CML.. Wit h a sol id exp eri enc e and a new infras inf rastru tructu cture re,, CML impr improve ovess its bend bending ing technology tech nology,, offe offering ring mandre mandrell bende benders rs with automatic working cycles and high precision CNC contr controls. ols.
Commitment Commitme nt,, expe experti rtise se and ded dedicat ication ion moves CML towards its mission, full customer with h tot total al abi abidanc dance e to qua qualit lity y satisfaction, wit and environment (company certified UNI EN ISO 9001:200 9001:2000 0 and 14001:20 14001:2004). 04). CML Inter Internatio national nal S.p S.p.A. .A. in Piedi Piedimonte monte San German Ger mano o (FR (FR)) Ita Italy ly is the official official and sol sole e ® production pl plant fo for ERCOLINA .
PRESIDENT’S
LETTER OF INTRODUCTION
Dear Customer Customer,,
new w co corp rpor orat ate e im imag age e and a co comp mple lete te ne new w pr prod oduc uctt li line ne symbolizes the A ne Catalogue e which represents the first step towards a global new General Catalogu ® development of all ERCOLINA machinery ry,, combined with a solid and dynamic dynam ic compa company ny restr restructure ucture.. After 35 years experience in research and maufacturing, CML International S.p.A. has reached the perfect synerg syn ergyy bet betwee ween n inn innova ovatio tion, n, servi service ce and com compet petiti itiven veness ess all allowi owing ng the com compan panyy to boa boast st a lea leadin ding g pos positi ition on in manufa manufacturi cturing ng and world worldwide wide distr distributi ibution on of bendi bending ng machi machines nes..
serious, us, trusted trusted,, and everl everlasting asting Partnership Partnership with all our Customers. Our company mission is to create a serio compan com pany y “Made “Ma de in Ita Italy” ly” from designing to We are proud to present ourselves as a consolidated production, from sales to after-sales service. We are deeply committed to offer a reliable and high quality produc pro ductt to giv give e sha shape pe,, or “cu “curve”, rve”, to you yourr ben bendin ding g nee needs ds as we hav have e acc accomp omplis lished hed wit with h excl exclusi usive ve Custom Cus tomers ers suc such h as Agus Agusta ta,, Boe Boeing ing,, Cat Caterp erpill illar ar,, Fe Ferra rrariri,, Fi Finca ncanti ntieri eri,, Har Harley ley-Da -David vidson son,, Nis Nissan san,, To Toyot yota a and man many y others. ®
“ERCOL COLINA INA Set Settin ting g the Curve Curve””, pr Besides be b eing a challenging sa s ales me m essage, th t he ne n ew sl s logan “ER p romoted wi w ith ® this catalogue catalogue,, highlights ERCOLINA ERCOLINA as the main roleplayer roleplayer in fixing the standards standards of tube bending in our competitive sector sector.. Before consulting this new Catalogue, I wish to thank you all for the loyalty shown and look forward to a long ® profitable working activity together. together. I am confident that ERCOLINA will completely meet your requirements and con contri tribut bute e to our mut mutual ual suc succes cesss.
The President (Alessandro Caporusso)
THE
COMPANY F o u n de d e d i n 1 9 73 73 , CML International S.p.A. star st arts ts of offf as an It Ital alia ian n manufact manu facture urerr of smal smalll p u s h - ty t y p e b e n d e rs rs , nowadayss known around nowaday the th e wo worlrld d as Jo Jollllyy an and d Junior.
Key aspects of the Company success are: rese sear arch ch & continuous continu ous investm investments ents in re development develo pment (more than 7% of profits), profits), firstmateri erials als and spe specia cializ lized ed class qualit quality y of raw mat workforce (more than 150 employees), wide distribution network (more than 60 retailers in Italy, 200 distributors throughout the world, 3 branc bra nche hess in Ge Germ rman anyy, US USA A an and d Kor orea ea). ).
Due to a st Due stro rong ng in inte terna rnati tion onal al pat paten entt, ® Trademark mark has rapidly estab establishe lished d ERCOLINA Trade itself as a leading brand on major worldwide markets.
Today themanufa Today themanufactu cturin ring g pla plant nt,, sit situat uated ed at an equal distance between Rome and Naples (abou (ab outt 90 Km / 60 mil miles es)) an and d co cove veriring ng a 2 2 surfa su rface ce ofmorethan10,0 ofmorethan10,000 00 m (1 (108, 08,00 000 0 ft ) is a top of the art tec techno hnolog logica icall cen center ter of specializedmetalworki specia lizedmetalworking ng mach machinery inery .
In time, ERCOLINA ® launches on the market machin mac hines es suc such h as Rin Ring g Ro Rolle llers rs,, Hor Horizon izontal tal Press Pr esses es,, Not Notche chers rs,, and oth others ers,, whi which ch are completely designed and manufactured in Italy Ita ly by CML CML.. Wit h a sol id exp eri enc e and a new infras inf rastru tructu cture re,, CML impr improve ovess its bend bending ing technology tech nology,, offe offering ring mandre mandrell bende benders rs with automatic working cycles and high precision CNC contr controls. ols.
Commitment Commitme nt,, expe experti rtise se and ded dedicat ication ion moves CML towards its mission, full customer with h tot total al abi abidanc dance e to qua qualit lity y satisfaction, wit and environment (company certified UNI EN ISO 9001:200 9001:2000 0 and 14001:20 14001:2004). 04). CML Inter Internatio national nal S.p S.p.A. .A. in Piedi Piedimonte monte San German Ger mano o (FR (FR)) Ita Italy ly is the official official and sol sole e ® production pl plant fo for ERCOLINA .
RING ROLLERS
MANDREL BENDERS
page
Pyramidals CE CE100 CE70 CE50 CE40
Megabender 6 7 8 9
MG030
ECO40
Ring Roller Accessories
14
EP45
TB050 TB050EDT
49
Erconotch / EN100
51
Erconotch Accessories
53
page
Ercoform 22 23
Topbender TB60
48
Ercopress Accessories
Megabender MG030
page
/ EP25
EN180
MG76
43
Ercopress 12 13
NON MANDREL BENDERS
42
METALWORKING
11
Pyramidals ECO ECO50
with mandrel
Mandrel Accessories
Pyramidals CE CNC2 CE50-ECO/02
page
EF35
54
Ercoform Accessories
55
24 25 26
Ercoheat
27 28
TOOLING
EH2
/ EH1
58
Superbender SB48 SB060
page
Ring
Rollers Non Mandrel Benders Mandrel Benders Metalworking
Medibender MB42
/ MB42 P MD070 MD083
29 30 31
Minibender MN092
APPENDIX
32
Conversion
Non Mandrel Accessories
ASTM
60 67 92 94
Table
Table To Calculate Tube Length Application Data Form
34
How
1
pag. 97 98 99 100
RING ROLLER LINE ®
Ercolina Ring Rollers are the top most powerful and reliable choice for everyone who is looking for a very powerful machine, capable of bending all types of profiles. With fast tooling set-up and easy programming, the machine lineguarantees excellent quality and highrepeatability bends. ®
Ercolina is proud of offering a wide range of angle rolling machines for all different market requests, from small-size manual machinesto big-size sophisticated CNC machines.
Welded steel construction and cast iron mainframes add strength and rigidity to the machines, also equipped with forged, treated and rectified chrome-nickel alloy steel shafts. Threaded shafts with micrometric regulating ring for accurate and easy tooling positioning, with no additional spacers normally required.
®
Ercolina rolls are specially heat-treated to obtain the highest material hardness and anti-scratching finishing on profiles. To ensure tighter material grip and higher rolling accuracy, rolls diameters are larger than those that may be presently found on themarket. ®
Ercolina quality controls guarantee exact shaft alignment with machine mainframe to provide a strong pulling capacity, also with highrotation speeds, which leads to highproduction volumes.
Themachine line offers both manual and hydraulic side guides (like the RLI-Hydraulic Side Pressure Rolls) to help minimize deflection on high wall thickness section and complex profiles, such as angles leg-in & leg-out.
Central roll positioning is micro-adjusted on manual machines and electronically adjusted by a positioning device (encoder) on all hydraulic machines, for accurate repeatability of bending results and “nomarks” final bend quality.
®
Ercolina control panels are designed for user friendly bend programming. Operating functions are easy to set, all control menu ® are multi-languages. For operating Ercolina Ring Rollers only a brief product training is required. Accuracy and simple operator skills make these machines the optimal choice compared to other very expensive and sophisticated machinery.
2
CE / E / A
RING ROLLER LINE ®
All Ercolina Ring Rollers offer further highly competitive advantages such as: Quick tool change over ; Low maintenance. Clutches and brakes have very extensive life cycles; Long-lasting products designed to perform under the hardest and challenging
conditions. All machines are made of finest quality materials. Electronic boards and all electric parts use advancedsafety systems for reliable overload protection; Operator safety measures. All machines are supplied with emergency stop ®
buttons. Ercolina products comply with CE Standards; Bending special profile sections is also easy for profiles such as: angle leg-in & leg-out,
flat bars on-edge & on-flat, round andsquare bars, H & I beams, andmany others; Customized products guaranteed by a 30-year-old technical department constantly ®
dedicated to special tooling applications. Ercolina special tooling allows to bend all kind of profiles in all different application sectors: windows and doors, ironworking, furniture, and many others.
®
Ercolina grants a long experience with Ring Rollers in manufacturing and selling over 20,000 bending tools to every country in theworld.
PROFILE ROLLING has become simple and profitable with one of the leading product in the bending machinery market for over 30 years, ® Ercolina
3
CE / E / A
RING ROLLERS
SECTOR
APPLICATIONS Railings for spiral staircases, arches, gates, window cases, hollowsections & LTZ profiles
HOME FURNITURE
Application for street and garden furniture, roofing
OUTDOOR FURNITURE
Spirals for heat exchangers and boilers, arches for outdoor steel construction
INDUSTRY
Applications for vehicles (window frames, special piping)
TRANSPORT
Tractor roll bars, agricultural equipment, green houses
AGRI-FOOD
4
CE / E / A
RING ROLLERS Pyramidals CE
page
CE100
6 7 8 9
CE700 CE50 CE40
Pyramidals CE CNC2
page
CE50-ECO/02
CE100
CE70
CE50
CE40
11
CE50-ECO/02
Pyramidals ECO
page
ECO50
12 13
ECO40
ECO40
ECO50
Ring Rollers Accessories
Patents On Ring Rollers line:
On artt. CE100 - CE70:
On artt. CE50 - CE40:
48522
50758
1
BE 2006 (Italy)
BE 2005 (Italy)
296 311 (Italy)
RM 2003 A 00000089 (Italy - pending)
EP 1 455 964 (Europe)
EP 0 879 655 (Europe)
EP
TR
EP
P
1 452 248 (Europe)
365662 (Poland)
226 TR
6438 (Russia)
2004 00367B (Turkey)
2004 00087 T2 (Turkey)
7.065.998 2.454.301 241470
1 466 678 (Europe - divisional)
(USA)
5.970.770
(Canada)
6.173.598
(USA - divisional)
2.238.159
(Canada)
(Mexico)
7.032.423
(USA)
209183
2.459.143
(Canada)
ZL
242436 ZL
(Mexico)
(Korea)
3177216
(Korea)
3863531
(Mexico)
98102946.9 (China)
270759
200410007234.5 (China)
668095
(USA)
128652
(Japan)
(Taiwan)
(Japan)
2004200783
(Australia)
5
CE / E / A
Pyramidal Ring Roller Ø 100 mm Shaft
MODELS Art.
Phase
Center Roll Positioning
Drive Rolls
RLI
CE100H3-RLI
Three
Hydraulic
3
MAXIMUM CAPACITY 2
2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000) and rolled with more passes
Section Gas Tube
Dimensions, mm
Min Radius, mm
5” x 6
1000
150 x 5
1000
120 x 120 x 4
1300
120 x 60 x 5
1500
70
300
60 x 60
300
120 x 20
500
40 x 40 x 5 80 x 80 x 16 100 x 100 x 12
300 500 800
100 x 100 x 12
500
U 40 x 35 UPN 260 x 90
250 600
art. CE100H3-RLI
For other profiles, see MAXIMUM CAPACITY table on page 10. For dimensions in inches, see conversion table on page 97.
TECHNICAL DATA
SPECIAL MODELS For technical data and maximum capacities refer to art. CE100H3-RLI tables
Description Roll Shaft Diameter Standard Roll Diameter Standard Shaft Length Long Shaft Length Max Center Roll Stroke Roll Shaft Speed Indipendent Drive Rolls Voltage* Upper Drive Motor Lower Drive Motors Hydraulic Motor Power Machine Mainframe Piston Force Machine Operating Position Center Roll Positioning Side Pressure Rolls Display Machine Body Construction Number of Programs Electric Foot Pedal Control Noise Level (machine operating) Dimensions (w x h x l) Weight
CE100H3-RLI
Art.
100 mm 310 mm 200 mm 220 mm (upon request) 300 mm 6 rpm 3 Smooth 380 / 220 / 440 - 480 V 2 kW 1.5 kW x 2 2 kW Steel 36 t Horizontal / Vertical Hydraulic Hydraulic Digital Programmable Welded Steel 8 Yes < 70 dB 1800 x 1650 x 2000 mm 2600 Kg
CE100H3
Description
Model with manual side pressure rolls.
RLI: Hydraulic Side Pressure Rolls
* Other voltages available upon request
6
CE / E / A
Pyramidal Ring Roller Ø 70 mm Shaft
MODELS Art.
Phase
Center Roll Positioning
Drive Rolls
RLI
CE70H3-RLI
Three
Hydraulic
3
MAXIMUM CAPACITY 2
2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000) and rolled with more passes
Section Gas Tube
Dimensions, mm
Min Radius, mm
3” x 6
600
100 x 4
600
80 x 80 x 3.2
1200
100 x 50 x 3.2
1000
60
300
50 x 50
300
100 x 12
800
30 x 30 x 4 80 x 80 x 12
250 1000
100 x 80 x 9
600
U 30 x 15 UPN 160 x 65
150 800
art. CE70H3-RLI
For other profiles, see MAXIMUM CAPACITY table on page 10. For dimensions in inches, see conversion table on page 97.
TECHNICAL DATA
SPECIAL MODELS For technical data and maximum capacities refer to art. CE70H3-RLI tables
Description Roll Shaft Diameter Standard Roll Diameter Standard Shaft Length Max Center Roll Stroke Roll Shaft Speed Indipendent Drive Rolls Voltage* Upper Drive Motor Lower Drive Motors Hydraulic Motor Power Machine Mainframe Piston Force Machine Operating Position Center Roll Positioning Side Pressure Rolls Display Machine Body Construction Number of Programs Electric Foot Pedal Control Noise Level (machine operating) Dimensions (w x h x l) Weight
CE70H3-RLI
Art.
70 mm 245 mm 160 mm 220 mm 5.6 - 6.7 rpm 3 Smooth 220 / 380 / 440 - 480 V 1.1 kW 1.1 kW x 2 2 kW Cast Iron 22 t Horizontal / Vertical Hydraulic Hydraulic Digital Programmable Welded Steel 8 Yes < 70 dB 1000 x 1500 x 1250 mm 1400 Kg
CE70H3
Description
Model with manual side pressure rolls.
RLI: Hydraulic Side Pressure Rolls
* Other voltages available upon request
7
CE / E / A
Pyramidal Ring Roller Ø 50 mm Shaft
MODELS
art. CE50MR3
Art.
Phase
Center Roll Positioning
Drive Rolls
CE50H3
Three
Hydraulic
3
CE50H2
Three
Hydraulic
2
CE50MR3
Three
Manual
3
MAXIMUM CAPACITY 2
2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000) and rolled with more passes
Section Gas Tube
Dimensions, mm
Min Radius, mm
2”1/2 x 3.6
400
80 x 2
800
60 x 60 x 3
600
100 x 40 x 4
1300
40
250
40 x 40
350
60 x 10
300
25 x 25 x 3 50 x 50 x 6 60 x 60 x 6
150 300 350
80 x 80 x 6
400
100 x 45 x 6
350
artt. CE50H2 - CE50H3
SPECIAL MODELS For technical data and maximum capacities, consult standard models tables
Art. CE50H3 CE50H2 CE50MR3
For other profiles, see MAXIMUM CAPACITY table on page 10. For dimensions in inches, see conversion table on page 97.
TECHNICAL DATA Description Roll Shaft Diameter Standard Roll Diameter Max Center Roll Stroke Roll Shaft Speed Indipendent Drive Rolls Voltage*
Description
V2*
2 speeds models - Other features same as standard models.
* Speeed of V2 models (two speed machines): 9/18 rpm with brake (for 60 Hz), 6/12 rpm (for 50 Hz)
CE50H3
CE50H2
CE50MR3
50 mm
50 mm
50 mm
178 mm
178 mm
178 mm
142 mm
142 mm
134 mm
9 rpm
9 rpm
9 rpm
3 Smooth
2 Knurled
3 Smooth
220 / 240 - 380 / 440 V
220 / 240 - 380 / 440 V
220 / 240 - 380 / 440 V
Motor Hydraulic Motor Power
1.85 kW
1.85 kW
1.85 kW
1.50 kW
1.50 kW
No
Machine Mainframe
Cast Iron
Cast Iron
Cast Iron
Piston Force Machine Operating Position Center Roll Positioning Display
Machine Body Construction Number of Programs
Electric Foot Pedal Control Dimensions (w x h x l) Weight
10 t
10 t
No
Horizontal / Vertical
Horizontal / Vertical
Horizontal / Vertical
Hydraulic
Hydraulic
Manual (with torque multiplier)
Digital Programmable
Digital Programmable
Digital
Welded Steel
Welded Steel
Welded Steel
8
8
1
Yes
Yes
Yes
650 x 1270 x 1100 mm
650 x 1270 x 1100 mm
650 x 1430 x 1100 mm
430 Kg
400 Kg
410 Kg
* other voltages available upon request
8
CE / E / A
Pyramidal Ring Roller Ø 40 mm Shaft
MODELS
artt. CE40MR2 - CE40MR3
Art.
Phase
Center Roll Positioning
Drive Rolls
CE40H3
Three
Hydraulic
3
CE40MR3
Three
Manual
3
CE40MR2
Three
Manual
2
MAXIMUM CAPACITY 2
2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000) and rolled with more passes
Section
Dimensions, mm
Min Radius, mm
2” x 3.2
450
70 x 1.5
700
50 x 50 x 3
500
60 x 30 x 3
600
35
250
35 x 35
250
50 x 10
300
25 x 25 x 3 40 x 40 x 4 50 x 50 x 6
150 250 300
60 x 60 x 6
400
80 x 45 x 6
350
Gas Tube
art. CE40H3
SPECIAL MODELS For technical data and maximum capacities, consult standard models tables
Art. CE40H3 CE40MR3 CE40MR2
For other profiles, see MAXIMUM CAPACITY table on page 10. For dimensions in inches, see conversion table on page 97.
Roll Shaft Diameter Standard Roll Diameter Max Center Roll Stroke Roll Shaft Speed Indipendent Drive Rolls Voltage*
V2*
Description
2 speeds models - Other features same as standard models.
* Speeed of V2 models (two speed machines): 10/20 rpm with brake (for 60 Hz), 9/18 rpm (for 50 Hz)
TECHNICAL DATA Description
CE40H3
CE40MR3
CE40MR2
40 mm
40 mm
40 mm
165 mm
165 mm
165 mm
124 mm
124 mm
125 mm
10 rpm
10 rpm
10 rpm
3 Smooth
3 Smooth
2 Knurled
220 / 240 - 380 / 440 V
220 / 240 - 380 / 440 V
220 / 240 - 380 / 440 V
Motor Hydraulic Motor Power
1.85 kW
1.85 kW
1.85 kW
1.50 kW
No
No
Machine Mainframe
Cast Iron
Cast Iron
Cast Iron
Piston Force Machine Operating Position Center Roll Positioning Display
Machine Body Construction Number of Programs
Electric Foot Pedal Control Dimensions (w x h x l ) Weight
7t
No
No
Horizontal / Vertical
Horizontal / Vertical
Horizontal / Vertical
Hydraulic
Manual (with torque multiplier)
Manual (with torque multiplier)
Digital programmable
Digital
Digital
Welded Steel
Welded Steel
Welded Steel
8
1
1
Yes
Yes
Yes
560 x 1430 x 980 mm
560 x 1430 x 980 mm
560 x 1430 x 980 mm
340 Kg
300 Kg
280 Kg
* other voltages available upon request
9
CE / E / A
PYRAMIDALS CE MAXIMUM CAPACITY 2
2
Capacityes based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000) and rolled with more passes. For dimensions in inches, see conversion table on page 97.
CE100
CE70
CE50
CE40
Profile
Dimensions (mm)
Min Radius (mm)
Tooling (type)
Dimensions (mm)
Min Radius (mm)
Tooling (type)
Dimensions (mm)
Min Radius (mm)
Tooling (type)
Dimensions (mm)
Min Radius (mm)
Tooling (type)
Gas Tube normal series
4” x 10 5” x 6
600 1000
RT + TI RT + TI
1/2” x 3 3” x 6
200 600
RT RT + TI
3/4” x 3.2 2” x 3.9 2”1/2 x 3.6
100 300 400
RT RT RT + TI
1/2” x 2.3 1” x 3.2 2” x 3.2
100 250 450
RT RT RT + TI
30 x 2 150 x 5
250 1000
RT RT + TI
20 x 3 100 x 4
200 600
RT RT + TI
25 x 3.2 60 x 5 80 x 2
100 500 800
RT RT RT + TI
22 x 3 35 x 3 70 x 1.5
100 200 700
RT RT RT + TI
2
30 x 30 x 2 120 x 120 x 4
250 1300
SR SR + TI
25 x 25 x 1.5 80 x 80 x 3.2
200 1200
SR RS + TI
20 x 20 x 2 50 x 50 x 3 60 x 60 x 3
100 500 600
RS + SR RS + TI/SR + TI SR + TI
20 x 20 x 2 40 x 40 x 3 50 x 50 x 3
150 400 500
RS + SR RS + TI/SR + TI SR + TI
3
30 x 15 x 2 120 x 60 x 5
300 1500
SR SR + TI
30 x 15 x 1.5 100 x 50 x 3.2
200 1000
RS - SR RS - SR - TI
30 x 15 x 2 60 x 40 x 3
150 600
RS + SR RS + TI/SR + TI
30 x 10 x 2 40 x 20 x 3 60 x 30 x 3
150 450 600
RS + SR RS + TI/SR + TI SR + TI
4
30 x 15 x 2 140 x 60 x 5
300 1500
SR SR + TI
30 x 15 x 1.5 120 x 60 x 5
200 1200
SR SR - TI
30 x 10 x 2 60 x 40 x 3 100 x 40 x 4
150 500 1300
RS + SR RS + TI/SR + TI SR + TI
30 x 10 x 2 50 x 25 x 3 80 x 30 x 3
150 500 700
RS + SR RS + TI/SR + TI SR + TI
5
50 x 25 x 2.5 120 x 60 x 3
300 1000
SR SR + TI
50 x 25 x 2 100 x 50 x 3.2
200 1200
SR SR
30 x 15 x 2 60 x 30 x 3
200 600
SR SR + TI
30 x 10 x 2 50 x 25 x 3
200 600
SR SR + TI
6
50 x 25 x 2.5 120 x 60 x 5
300 1500
SR SR + TI
50 x 25 x 2 120 x 60 x 3
200 1200
SR SR
30 x 15 x 2 60 x 30 x 3
200 600
SR SR + TI
30 x 15 x 2 60 x 30 x 3
200 600
SR SR + TI
7
40 70
200 300
RT RT + TI
30 60
150 300
RT RT + TI
20 40
100 250
RT RT + TI
20 35
100 250
RT RT + TI
8
40 x 40 60 x 60
300 300
RS RS
30 x 30 50 x 50
150 300
RS RS + TI
15 x 15 30 x 30 40 x 40
100 200 350
RS RS + TI RS + TI
15 x 15 25 x 25 35 x 35
100 200 250
RS RS + TI RS + TI
9
40 x 40 60 x 60
200 400
SR SR + TI
30 x 30 50 x 50
200 400
SR SR + TI
15 x 15 40 x 40
150 350
SR SR + TI
15 x 15 35 x 35
150 300
SR SR + TI
10
30 x 5 120 x 20
250 500
RS RS + TI
30 x 5 100 x 12
200 800
RS RS + TI
20 x 10 60 x 10
150 200
RS RS
20 x 10 50 x 10
100 250
RS RS
11
50 x 10 200 x 40
250 500
RS SR + TI
30 x 8 140 x 30
200 350
RS SR + TI
50 x 10 80 x 15 110 x 15
150 200 300
RS RS + TI SR + TI
40 x 5 60 x 15 100 x 15
100 150 250
RS RS + TI SR + TI
12
40 x 40 x 5 80 x 80 x 16 100 x 100 x 12
300 500 600
RS RS RS + TI
30 x 30 x 4 80 x 80 x 12
250 800
RS RS + TI
25 x 25 x 4 50 x 50 x 6 60 x 60 x 6
150 300 350
RS + SR RS + SR RS + SR + TI
25 x 25 x 4 40 x 40 x 3 50 x 50 x 6
150 300 400
RS + SR RS + SR RS + SR + TI
40 x 40 x 5 80 x 80 x 16 100 x 100 x 12
300 500 800
RS + RA RS + RA RS + RA
30 x 30 x 4 80 x 80 x 12
250 1000
RS + RA RS + RA
25 x 25 x 3 50 x 50 x 6 60 x 60 x 6
150 300 350
RS + SR + RA RS + SR + RA + TI
25 x 25 x 3 40 x 40 x 4 50 x 50 x 6
150 250 300
RS + SR + RA
13
RS + SR + RA + TI
14
30 x 30 x 5 120 x 100 x 12
200 500
RS RS + TI
25 x 25 x 3 120 x 80 x 10
200 600
RS RS + TI
30 x 30 x 3 50 x 50 x 6 80 x 80 x 6
100 200 400
RS RS + TI RS + TI
30 x 30 x 3 40 x 40 x 5 60 x 60 x 6
100 200 400
RS RS + TI RS + TI
15
30 x 30 x 5 120 x 100 x 12
250 500
RS + SR RS + SR + TI
25 x 25 x 3 100 x 80 x 9
200 800
RS + SR RS + SR + TI
30 x 30 x 3 50 x 50 x 6 80 x 80 x 6
100 200 400
RS + SR RS + SR + TI RS + SR + TI
30 x 30 x 3 40 x 40 x 5 60 x 60 x 6
100 200 400
RS + SR RS + SR + TI RS + SR + TI
16
U 40 x 35 UPN 180 x 70 UPN 260 X 90
250 400 600
SR SR + TI SR + TI
U 30 x 15 UPN 100 x 50 UPN 160 X 65
150 400 800
SR SR + TI SR + TI
30 x 15 x 4 100 x 45 x 6
100 350
RS + SR SR + TI
30 x 15 x 4 80 x 45 x 6
100 350
RS + SR SR + TI
17
U 40 x 35 UPN 180 x 70 UPN 260 x 90
250 400 600
SR SR + TI SR + TI
U 30 x 15 UPN 100 x 50 UPN 160 x 65
150 400 800
SR SR + TI SR + TI
40 x 20 x 5 100 x 45 x 6
150 350
RS + SR SR + TI
40 x 20 x 5 80 x 45 x 6
100 350
RS + SR SR + TI
UPN 140
2500
5R + SR
-
-
-
-
-
-
-
-
-
19
IPN 140
1200
4R + SR + TI
-
-
-
-
-
-
-
-
-
20
IPN - IPE 80 IPN - IPE 180 IPN - IPE 240
500 500 600
SR SR + TI SR + TI
IPN - IPE 80 IPN - IPE 140
600 1200
SR SR + TI
-
-
-
-
-
-
HEB 100 HEA140
1000 1800
SR + TI SR + TI
HEA 100
1200
SR + TI
-
-
-
-
-
-
Ref.
1
18
RS + SR + RA
RS + SR + RA
UPN
IPN - IPE
21 HEA - HEB
LEGEND: ROLLS & ACCESSORIES RS = Standard Roll Set (supplied with machine) RT = Roll Set for Tubes and Bars SR = Special Roll Set
TI = Tie Bar RA = Anti-twist Device (angle iron “leg in”) 4R = Fourth Roll Accessory - 5R = Fifth Roll Accessory
Notes: Above listed radii refer to standard rolls. For smaller radii, special rolls are required. When ordering, specify type and UNI of material.
MAXIMUM CAPACITIES AND MINIMUM RADII ARE INDICATIVE AND NOT BINDING
10
CE / E / A
CNC2 Pyramidal Ring Roller Ø 50 mm Shaft
MODELS Art.
Phase
Center Roll Positioning
Drive Rolls
Control
CE50-ECO/02
Three
Hydraulic
3
CNC2
CNC Ring Roller for automatic bending cycles of complex and multiradii applications. MAXIMUM CAPACITY 2
Best machine for maximum accuracy and repeatability.
2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000) and rolled with more passes
Section Gas Tube
Dimensions, mm
Min Radius, mm
2”1/2 x 3.6
400
80 x 2
800
60 x 60 x 3
600
100 x 40 x 4
1300
40
250
40 x 40
350
60 x 10
300
25 x 25 x 3 50 x 50 x 6 60 x 60 x 6
150 300 350
80 x 80 x 6
400
100 x 45 x 6
350
For dimensions in inches, see conversion table on page 97
TECHNICAL DATA Description Roll Shaft Diameter Standard Roll Diameter Max Center Roll Stroke Roll Shaft Speed Indipendent Drive Rolls Voltage*
art. CE50-ECO/02 CE50-ECO/02 50 mm 178 mm 140 mm 6 - 14 rpm 3 Smooth 220 / 240 - 380 / 440 V
Motor Hydraulic Motor Power
1.50 kW
Machine Mainframe Piston Force Machine Operating Position Center Roll Positioning Display Machine Mainframe
Cast Iron
Number of Programs
Electric Foot Pedal Conrol Dimensions (w x h x l) Weight
1.50 kW 10 t Horizontal / Vertical Hydraulic Digital Programmable Welded Steel With Smart Card (max 10 programs each) Yes 650 x 1270 x 1100 mm 500 Kg
* other voltages available upon request
11
CE / E / A
ECO Pyramidal Ring Roller Ø 50 mm Shaft
MODELS Art.
Phase
Center Roll Positioning
Drive Rolls
ECO50V1T
Three
Hydraulic
3
MAXIMUM CAPACITY 2
2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000) and rolled with more passes
Section
Dimensions, mm 2”1/2 x 3.6
Gas Tube
76 x 3.6 60 x 60 x 3 100 x 40 x 4 40 40 x 40 60 x 60 x 4 60 x 60 x 6
art. ECO50V2T
For dimensions in inches, see conversion table on page 97
TECHNICAL DATA Description
ECO50V2T
Roll Shaft Diameter Standard Roll Diameter Roll Shaft Speed Indipendent Drive Rolls Voltage* Motor Hydraulic Motor Power Speeds Machine Mainframe Piston Force Machine Operating Position Center Roll Positioning Display Electric Foot Pedal Control Spiral Bending Accessory Appliable Anti-twist Device for Angle Iron “Leg In”Appliable Dimensions (w x h x l) Weight
50 mm 178 mm 10 rpm 3 Smooth Three phase 230 / 400 V 1.85 kW 1.5 kW 1 Cast Iron 11.4 t Horizontal / Vertical Hydraulic Digital Programmable Yes Yes Yes 560 x 1430 x 980 mm
380 Kg
* other voltages available upon request
12
CE / E / A
ECO Pyramidal Ring Roller Ø 40 mm Shaft
MODELS Art.
Phase
Center Roll Positioning
Drive Rolls
ECO40M2M
Single
Manual
2
MAXIMUM CAPACITY 2
2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000) and rolled with more passes
Section
Dimensions, mm
Gas Tube
1”1/2 Gas sch. 40 60 x 2 50 x 50 x 3 60 x 30 x 3 35 35 x 35 50 x 50 x 4 50 x 50 x 6
art. ECO40M2M For dimensions in inches, see conversion table on page 97
TECHNICAL DATA Description
ECO40M2M
Roll Shaft Diameter Standard Roll Diameter Roll Shaft Speed Indipendent Drive Rolls Voltage Motor Speeds Machine Mainframe Machine Operating Position Center Roll Positioning Display Electric Foot Pedal Control Spiral Bending Accessory Appliable Anti-twist Device for Angle Iron “Leg In”Appliable Dimensions (w x h x l) Weight
40 mm 165 mm 5 / 10 rpm 2 Knurled Single Phase 220 / 240 V 0.75 kW 2 (inverter) Welded Steel Horizontal / Vertical Manual No Yes No Yes 700 x 1460 x 600 mm
180 Kg
13
CE / E / A
