JOIN INSPECTION
Page ....... Of ......... EL-1
GROUNDING SYSTEM TEST REPORT Client Project no. Project Name
: PT. ANEKA TAMBANG : 025/9231/DAT/2012 : BELT CONVEYOR FeNi - 1
Date Subcontractor Location
: 23 - 09 - 2013 : PT. MCB ::
Below Ground _____________________ Check ground system compliance with drawing and specifications _____________________ Check ground rod accessbility in ground well _____________________ Check grid wire sizes and color indentification Above Ground _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________
Check connection for tightness Test Continuity -Ground well and ground terminal bars Test ground rods or electrodes in electrical equipment Check Resistance Ground Check visual Cable Bare Copper Others (_________________________________________) Others (_________________________________________) Others (_________________________________________)
Location
Type (1) Rod
Grounding for
(2) Loop
Test Method/Instrument Used : General Comment : WITNESSED/APPROVED BY
ANTAM
Resistance to Ground Ohms
(3) Grid
WITNESSED BY WIKA
Check Continuity
(4) Equipment
Remarks
(5) Other - Specify
PREPARED/TESTED BY
Reviewed and Approved
Inspected
_____________________ Date :
_______________ Date :
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POWER TRANSFORMER TEST REPORT Client Project no. Project Name Equipment Description Manufacturer Type :
: PT. ANTAM (Persero) Tbk : 025/9231/DAT/2012 : BELT CONVEYOR MOP FeNi-1
Primary kV : Primary Amp :
Equipment Number : Secondary kV : Secondary Amp :
Date Subcontractor
: :
Standard :
Rating :
Vector Group :
_____________________ Check all component for poper identification per the drawings and specifications. _____________________ Check nameplate rating, impedance, and avalaible tab positions _____________________ Inspect ground connection to transformer ground _____________________ Inspect ground resistor if supplied and connection _____________________ Inspect ground CT if supplied and connection _____________________ Check tank, Cooling fins, Valve, Fitting and gasket surfaces for tightness and any evidence of oil leakage _____________________ Others (__________________________________________________________________________) _____________________ Others (__________________________________________________________________________) Set Transformer Taps List Tap position
:
Function Test - Safety Interlocks Description of system :
Function Test - Auxiliary Devices _____________________ Liquid temperature device and alarms _____________________ Pressure device/Relay and alarms _____________________ Level device and alarm _____________________ Others Control
General Comment :
Reviewed and Approved
Inspected
_____________________ Date :
_______________ Date :
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LOW VOLTAGE MOTOR STARTER Client Project no. Project Name
: : :
Equipment Description Manufacturer HP :
kW :
Power Wire Size Control Wire Size Ground Wire Size
: : :
_____________________ _____________________ _____________________ _____________________
Check starter/breaker component for cleanliness Check control fuse size, type, and rating Check control power transformer size and rating Check wiring for control code and identification per drawing & specification Check Mechanical function of starter/breaker Check terminations at starter including lugs Check breaker size, rating and instantaneous setting Check Motor space heaters Check draw out cubicles and wireways for cleanliness remove shipping and blocking material from MCC Check wire markers, and terminal block connections are secure and properly identified Set motor circuit protectors Check the phasa rotation of the voltage on the main bus
_____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________
Date Subcontractor
: :
Equipment Number : Volt :
F.L.A :
Rating :
O. L. Relay setting CT Ratio Ground CT Ratio
: : :
(If applicable) (If applicable)
Function Test - Control Circuit _____________________ Close and trip starter from ALL control devices _____________________ Start, Stop and Lamp Test from ALL control devices ITEM TESTED Phasa A to Ground Phasa B to Ground Phasa C to Ground Phasa A to phasa B Phasa B to phasa C Phasa C to phasa A
MEGGER TEST INSULATION RESISTANCE IN MEG-OHMS
General Comments :
Reviewed and Approved
Inspected
_____________________ Date :
_______________ Date :
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LOW VOLTAGE MOTOR Client Project no. Project Name
: : :
Equipment Description Manufacturer HP :
RPM :
Equipment Number : Volt :
Date Subcontractor
: :
F.L.A :
Rating :
_____________________ Measure and Record motor speed, Temperature Rise, Voltage And Current _____________________ Check motor rotation arrow to verivy that it conforms to driven equipment Requiments. _____________________ Check motor ground connections _____________________ Check RTD's _____________________ Check power and Control conduits and Cable for proper tagging _____________________ Check all equipment items for comformance to area clasification _____________________ Check for proper equipment labelling _____________________ Check Wire terminations at motor including lug installation _____________________ Others (____________________________________)
Test - Insulation Resistance - motor only - (megaohms - 1 minute test - 1000 volt megaohmeter) T1 - Grd_____________
T2 - Grd ________________
T3 - Grd ____________
Test - Insulation Resistance - Cable and motor (megaohms - 1 minute test - 1000 volt megaohmeter) T1 - Grd_____________
T2 - Grd ________________
T3 - Grd ____________
Function Test - Motor (Uncoupled)
Alat Ukur
_____________________ _____________________ _____________________ _____________________
Merk Range Tegangan Tegangan pengujian
Verivy proper rotation Record no-Load current Record Vibration Record bearing temperature
_________________ _________________ _________________
General Comment :
Reviewed and Approved
Inspected
_____________________ Date :
_______________ Date :
JOIN INSPECTION LIGHTING
Page ....... Of ......... EL-5
LIGHTING Client Project no. Project Name Equipment Description Manufacturer Location _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________
: PT. ANTAM Tbk : : BELT CONVEYOR P3FP FeNi-1 PROJECT
Date Subcontractor
: :
Equipment Number Area Clasification Check lighting fixture nameplate voltage, wattage, temperature rating, and type. Check size of power and grounding cable Check Wire terminations at lighting Check all equipment items for comformance to area clasification Check proper operation of all lighting fixture and lamps Good general condition - no mechanical damage Check cable lighting are suitable with calculation Others (______________________________________________________________________) Others (______________________________________________________________________) Others (______________________________________________________________________)
General Comment
Reviewed and Approved
Inspected
_____________________ Date :
_______________ Date :
JOIN INSPECTION CABLE TRAY
Page ....... Of ......... EL-6
CABLE TRAY Client Project no. Project Name
: PT. ANTAM Tbk : 025/9231/DAT/2012 : BELT CONVEYOR P3FP FeNi-1 Project
Equipment Description Manufacturer Location Cable Tray Material Alumunium _________
Date Subcontractor
Equipment Number
Hot Dipped Galvanized Steel ________________
Fiberglass Polyester _________________________
Stainless Stell ___________________
Fiberglass Vinyl-Ester ________________
Cable Tray Type Ladder ______________
Through _______________
Cable tray Covers Required ___________ General Comment :
: :
Not Required ___________
Comment ___________________________
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UPS Client Project no. Project Name
: : :
Date Subcontractor
Equipment Description Manufacturer Type :
Input Voltage :
_____________________ _____________________ _____________________ _____________________
Cable entry (Top/Bottom) All cabinets, enclosures and rooms clean All vendor (manufacturer) manuals are available Verivy inverter checkout by vendor representative
: :
Equipment Number :
General Comment :
0
0
_____________________ Date :
_______________ Date :
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GENSET Client Project no. Project Name
: : :
Equipment Description Manufacturer Current : Speed :
Rating Output : temperature Rise :
Equipment Number : Voltage : Weight :
Date Subcontractor
: :
F: Pf :
RPM :
Hz
General _____________________ Nameplate date in accordance with drawings, Specifications and Requistions Location and orientation Correct _____________________ Access and Fixing Correct Check diesel, generator panels and enclosure for any visible signs of damage _____________________ Check electrical panel labelling _____________________ Check pilot lamp test _____________________ are connection are tight _____________________ Grounding connected are tight _____________________ All cabinet, Enclosures and rooms clean. _____________________ All vendor (manufacturer) manuals are available _____________________ All sthe starting systems, protection, alarm, functional tests to be checked _____________________ Verivy all voltmeter/ammeter are callibrated and correct
_______________ohms _______________ohms _______________ohms
Generator Winding Resistance Phas2 1 to 2 Generator Winding Resistance Phas2 2 to 3 Generator Winding Resistance Phas2 3 to 1
General Comment :
0
0
_____________________ Date :
_______________ Date :
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SURGE ARRESTER Client Project no. Project Name Equipment Description Manufacturer Type :
: : :
Date Subcontractor
: :
Equipment Number :
General _____________________ Inspect for physical damage, such as damaged insulation or mounting bracket Verivy location and name plate rating _____________________ Continuity test of ground connections from arrestor to ground grid system _____________________ _____________________ _____________________ _____________________
Others (______________________________________________________________________) Others (______________________________________________________________________) Others (______________________________________________________________________) Others (______________________________________________________________________)
General Comment :
0
0
_____________________ Date :
_______________ Date :
JOIN INSPECTION CABLE MV
Page ....... Of ......... EL-10 Client Project no. Project Name Equipment Description Manufacturer Type General _____________________ _____________________ _____________________ _____________________ _____________________
: PT. ANTAM Tbk : 025/9231/DAT/2012 : BELT CONVEYOR P3FP FeNi-1 PROJECT
Date Subcontractor
: :
Equipment Number : Location
Inspect cables for physical damage and proper connection in accordance with SLD Verivy proper terminals and crimping die are used on cable and that crimping procedure Verivy cable color coding or phasing Perform continuity test to insure proper cable connection Inspect shield grounding, cable support, and terminations
General Comment : Megger test on each cable with respect to ground and adjacent cable. For cables 250 Volt, and less use 500 voltmegger, for cable 250 Volt to 600 Volt use 1000 voltmegger, for cable above 600 volts and less than 1200 volt use 2500 voltmeggger.
0
0
_____________________
_______________
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BATTERY CHARGER Client Project no. Project Name Equipment Description Manufacturer Type :
: : :
Input Voltage : Output Voltage :
Visual Inspection Is there any mechanical damaged Is there size and input voltage corresponding with site
Equipment Number : Ampere : Ampere :
Date Subcontractor
: :
F: F:
V: V:
Hz Hz
_______________ _______________
Signaling Check correct measurement Battery Visual Inspection Battery type and Specifications
_______________ _______________
Site Informations is the site suitable to contain the battery charger Which kind of load connected Is the mains also supllied by diesel generator Diesel Generator type and specifications (if applicable)
_______________ _______________ _______________ _______________
General Comment :
0
_____________________ Date :
0
_______________ Date :
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METERING DEVICES Client Project no. Project Name
: : :
Equipment Description Manufacturer Type :
Input Voltage :
Date Subcontractor
: :
Equipment Number :
Visual Inspection Compare equipment with drawing and specifications Inspect physical and mechanical condition Inspect cover gasket, cover glass, condition of spiral spring, disk clearence cantact as applicable Verify the unit is clean Verivy freedom of movement, end play
_______________ _______________ _______________ _______________ _______________
General Comment :
0
0
_____________________ Date :
_______________ Date :
JOIN INSPECTION NEW ELECTRICAL EQUIPMENT Page ....... Of ......... EL-13
JUNCTION BOX Client Project no. Project Name Equipment Description Manufacturer Location Material _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________
: : :
Date Subcontractor
: :
Equipment Number Area Clasification Spesification Check JB Check Wire terminations at JB & Receptackle Check all equipment items for comformance to area clasification Good general condition - no mechanical damage Others (______________________________________________________________________) Others (______________________________________________________________________) Others (______________________________________________________________________) Others (______________________________________________________________________) Others (______________________________________________________________________)
General Comment
Reviewed and Approved
Inspected
_____________________ Date :
_______________ Date :
JOIN INSPECTION NEW ELECTRICAL EQUIPMENT Page ....... Of ......... EL-14
VARIABLE SPEED DRIVES Client Project no. Project Name
: : :
Date Subcontractor
Equipment Description Manufacturer Location
: :
Equipment Number Area Clasification
_____________________ Verivy ratings of the VSD and motor are correct for the proposed installation by reviewing the engineering drawings and specifications _____________________ Check nameplate voltage and current rating for breakers, contactors and fuses _____________________ Verivy grounding is correctly installed and connected to the main grounding system _____________________ Inspect for physical damage, missing part. Check compartment and equipment for cleanliness _____________________ Verivy wiring and conductor sizing is correct and are propoerly terminated _____________________ Vendor manuals are available _____________________ Verivy motor is uncouple and safely isolated against accidental contact by personel
Set Speed
Frequency
Voltage
Current
Remark
0% 5% 25% 50% 75% 100%
Note : Verivy motor accelerate smoothly. Check motor for noise, vibration, heating. If any abnormally occurs check initial setting and consult manufacturer drive installation setup instruction. Reduce speed to minimum and verivy motor decelerates smoothy without any noise or vibration. Stop the motor and control relays operate to properly disconnect power from the motor Couple the motor to the load General Comment
Reviewed and Approved
Inspected
_____________________ Date :
_______________ Date :
JOIN INSPECTION NEW ELECTRICAL EQUIPMENT Page ....... Of ......... EL-15
CATHODIC PROTECTION RECTIFIER Client Project no. Project Name
: : :
Equipment Description Manufacturer Location Cable connection/terminals tight ? Rectifier case grounded ? Move taps of rectifier to minimum setting or adjust potensiometer to minimum before energizing DC Positif (+) cable between rectifier and anode bed properly labeled and connected DC Positif (-) cable between rectifier and structure properly labeled and connected
Date Subcontractor
: :
Equipment Number Area Clasification _____________________ _____________________ _____________________ _____________________ _____________________
AFTER ENERGIZING Record values shown on Volt and Amp meters________________DC Amp______________________DC Volt. Increase rectifier output to obtain design output value_______________DC Volt_______________DC Amp Note Turn off the rectifier before changing the output setting _____________________ Check all DC connections to ensure that there is no excessive heat at the connection (loose connection generates excessive heat), if excessive heat present, turn off the system, then tighten the loose connection. Total anode bed resistance
_____________________
General Comment
Reviewed and Approved
_____________________ Date :
Inspected
_______________ Date :
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IMPRESSED CURRENT CATHODIC PROTECTION Client Project no. Project Name
: : :
Date Subcontractor
Equipment Description Manufacturer Location Rectifier type Type of anode bed CP system capacity Anode type Operating Output
: :
Equipment Number Area Clasification _____________________ ___________Remote______________ _____________________ _____________________ _____________________
Rectifier Rating Distributed
_____________________
Number of anode
_____________________
SURVEY DATA Junction Box No.
Reviewed and Approved
_____________________ Date :
Anode No.
Anode Output (A)
Inspected
_______________ Date :
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SACRIFICIAL ANODE CATHODIC PROTECTION Client Project no. Project Name
: : :
Date Subcontractor
Equipment Description Manufacturer Location CP system type Type of anode CP system capacity Anode type Operating Output
: :
Equipment Number Area Clasification _____________________ _____________________ _____________________ _____________________ ____________V____________A
Rectifier Rating Type of anode bed
____________V____________A _________Deep________Surface
SURVEY DATA Anode Number
Current output at commisioning (A)
Current output at Polarization (A)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Rating of anode shunt Reviewed and Approved
_____________________ Date :
_______________mV_________________A Inspected
_______________ Date :
JOIN INSPECTION BUSDUCT Page ....... Of ......... EL-18
BUSTDUCT Client Project no. Project Name Equipment Description Manufacturer Location
: PT. ANTAM : : BELT CONVEYOR
Date Subcontractor
: :
Equipment Number Area Clasification
Check Visual Busduct _____________________ Check Calibrated torque _____________________ or porous weld, damaged insulation Check tightness of accessble bolted bus joints by _____________________ Measured resistance _____________________ _____________________ Others (_________________________________________) _____________________ Others (_________________________________________) _____________________ Others (_________________________________________)
General Comment
Reviewed and Approved
_____________________ Date :
Inspected
_______________ Date :
JOIN INSPECTION NEW ELECTRICAL EQUIPMENT Page ....... Of ......... EL-19
RECEPTACKLE'S Client Project no. Project Name Equipment Description Manufacturer Location Material _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________
: : :
Date Subcontractor
: :
Equipment Number Area Clasification Spesification Check Receptackles Check Wire terminations at Receptackle Check all equipment items for comformance to area clasification Good general condition - no mechanical damage Others (______________________________________________________________________) Others (______________________________________________________________________) Others (______________________________________________________________________) Others (______________________________________________________________________) Others (______________________________________________________________________)
General Comment
Reviewed and Approved
Inspected
_____________________ Date :
_______________ Date :
JOIN INSPECTION NEW ELECTRICAL EQUIPMENT Page ....... Of ......... EL-20
DISTRIBUTION BOARD Client Project no. Project Name Equipment Description Manufacturer Location Material _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________ _____________________
: : :
Date Subcontractor
: :
Equipment Number Area Clasification Spesification Name Tag provided on the front panel of every distibution board Distribution boards securely mounted on suitable support A suitable switch provided to control each distibution board The breaking capacity of MCB is comply with Load Circuit connected to MCB or fuse in accordance with the schematic diagram Check Wire terminations at Distribution board Check distibution board for comformance to area clasification Good general condition - no mechanical damage Check grounding connection to distribution board Check metering devices with good function Others (______________________________________________________________________) Others (______________________________________________________________________) Others (______________________________________________________________________)
General Comment
Reviewed and Approved
Inspected
_____________________ Date :
_______________ Date :
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NGR Client Project no. Project Name
: : :
Equipment Description Manufacturer Type :
Input Voltage :
Date Subcontractor
: :
Equipment Number :
Visual Inspection Lifting eyes aligned and tightened Enclosure is free of scratches, dents and paint chips Insulator and bushings are properly installed and tightened Resistor are properly installed and free of detects Current transformer(s) is/are properly installed (if applicable) Potential Transformer is properly installed (if applicable) All wiring is properly installed and Tightened Ground stud is installed (if applicable) The ID tag contain's the correct information Hi - Pot test @ ________ kV for 60 Seconds ____________________ Nominal resistance (from I.D tag) ____________________ Ohms, Measured Resistance ____________________ %, Percent Differernt
_______________ _______________ _______________ _______________ _______________ _______________ _______________ _______________ _______________
%, Percent Differernt = ((Measured resistance - Nominal Resistance)/Nominal resistance)*100
General Comment :
0
0
_____________________ Date :
_______________ Date :
ELECTRICAL INSPECTION PULLING, WIRING & CONTINUITY
No 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Equipment name 41-WO-001 41-WO-002 41-WO-003 41-PU-001 41-PU-002 41-PU-331 41-PU-332 41-PU-311 41-VR-601 41-PU-351 41-PU-361 41-PU-362 41-MOV-001 41-CP-001 41-LP-401 41-LP-501 41-LP-601 41-BL-501 41-BL-502 41-PU-301 41-PU-302 41-PU-341 41-PU-342 41-PU-343 41-PU-344 41-PU-345 41-PU-321 41-PU-322 41-PU-391 41-BL-601 41-BL-602 41-ACUPS-001 41-DCUPS-001 41-SDP-001 41-SDP-002 41-SDP-003
Pulling cable From To MCC - Field/PD Field/PD-Mtr NA NA NA
Termination From To MCC - Field/PD Field/PD-Mtr
Continuity From To MCC - Field/PD Field/PD-Mtr
Remark
NA NA NA NA NA NA NA NA NA NA NA
NA NA NA NA NA NA NA NA NA NA
NA NA
9888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 q199
ELECTRICAL INSPECTION PULLING, WIRING & CONTINUITY
No
Equipment name
From 1 41-SDP-001 2 3 4 5 6 41-SDP-001 7 8 9 10 41-SDP-001 11 12 13 14 15 16 17 18
To 41L-LP-101 41L-LP-102 41L-LP-103 41L-LP-104 41L-LP-105 PD-371 PD-374 PD-381 41-LP-201 41-LP-301 41-LP-302 41-LP-303 41-LP-304 41-LP-305
Pulling
Wiring
Continuity
Remark
ELECTRICAL INSPECTION PULLING, WIRING & CONTINUITY
No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Equipment name MCC 41-WO-001 41-WO-002 41-WO-003 41-PU-001 41-PU-002 41-PU-331 41-PU-332 41-PU-311 41-VR-601 41-PU-351 41-PU-361 41-PU-362 41-MOV-001 41-CP-001 41-LP-401 41-LP-501 41-LP-601 41-BL-501 41-BL-502 41-PU-301 41-PU-302 41-PU-341 41-PU-342 41-PU-343 41-PU-344 41-PU-345 41-PU-321 41-PU-322 41-PU-391 41-BL-601 41-BL-602 41-ACUPS-001 41-DCUPS-001 41-SDP-001 41-SDP-002 41-SDP-003 Percent
Pulling cable To DCS
Termination To DCS
Continuity To DCS
Remark
