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ELECTRICAL CIRCUIT DIAGRAM VCU 400/500 SMART Type: A/B/C (SMART) Publication: DDD30300C00
04/2014
CAUTI CA UTI ON
This Manual is published to assist experienced personnel on the operation, maintenance and/or programming of Mazak machine tools. All Mazak machine tools are engineered with a number of safety devices to protect personnel and equipment from injury or damage Operators should not, however, rely
Notes:
SAFETY PRECAUTIONS The machine is provided with a number of safety devices to protect personnel and equipment from injury and damage. Operators should not, however, rely solely upon these safety devices, but should operate the machine only after fully understanding what special precautions to take by reading the following documentation thoroughly. • BASIC OPERATING PRACTICES DANGER : : 1) Some control control panels, panels, transf transformer ormers, s, motors, motors, junction boxes and other parts have high voltage terminals. These should not be touched or a severe electric shock may be sustained. 2) Do not touch any any switches switches with wet wet hands. hands. This too, can produce an electric shock. WARNING : :
1) The emergenc emergency y stop pushbutton pushbutton switch switch location should be well known, so that it can be operated at any time without having to look for it. 2) Before Before replacing replacing a fuse, turn turn off the main main incoming power switch to the machine. 3) Provide Provide sufficien sufficientt working working space space to avoid avoid hazardous falls. 4) Water or oil can can make floors floors slippe slippery ry and hazardous. All floors floors should be clean and dry to prevent accidents 5) Do not operat operated ed any switch switch without without a thorough thorough understanding of the actions about to be taken. 6) Avoid accidental accidental operation operation of switches. switches. 7) Work benches benches near the m machine achine must be strong enough to hold materials placed on
6) Do not deface, deface, scratch scratch or remove remove any caution caution plate. Should it become illegible or missing, order another caution plate from the supplier, specifying the part number shown at the lower right corner of the plate. • BEFORE POWERING UP DANGER : : Cables, cords or electric wires whose insulation is damaged can produce current leaks and electric shocks. Before using, check their condition. WARNING : :
1) Be sure sure the instru instruction ction manual and the the programming manual are fully understood before operating the machine. Every function and operating procedure should be completely clear. 2) Use approved approved oil oil resistant resistant safety safety shoes, shoes, safety safety goggles with side covers, safe clothes, and other safety protection required. 3) Close all all NC unit, unit, operatin operating g panel, electr electric ic control panel doors and covers. CAUTION : :
1) The power power cable cable from the factory factory feeder feeder switch switch to the machine main circuit breaker should have a sufficient sectional area to handle the electric power used. 2) Cables Cables which which must be be laid on on the floor floor must must be protected from hot chips, by using rigid or other approved conduit, so that short-circuits will not occur. 3) Before Before first time time operation operation of the the machine machine after
• AFTER CONTROL POWER IS TURNED ON CAUTION : :
When the control power “ON” switch on the operating panel is on, the "READY" lamp on the operating panel should also be on (check to see that it is). • ROUTINE INSPECTIONS WARNING : :
When checking belt tensions, do not get your fingers caught between the belt and pulley. CAUTION : :
1) Check pressure pressure gages gages for proper readings. readings. 2) Check motors motors,, gear boxes boxes and other other parts parts for for abnormal noises. 3) Check the the motor lubric lubrication, ation, and sliding sliding parts parts for evidence of proper lubrication. 4) Check safety covers and safety safety devices devices for proper operation. 5) Check belt tensions. tensions. Replace Replace any set of belts that have become stretched with a fresh matching set. • WARM UP CAUTION : :
1) Warm up up the machine machine,, especiall especially y the spindle spindle and feed shaft, by running the machine for 10 to 20 minutes at about one-half or one-third the maximum speed in the automatic operation mode. 2) The automati automatic c operation operation program program should should cause cause each machine machine component to operate. At the same time, check their operations. 3) Be particula particularly rly careful careful to warm warm up the the spindle spindle which can turn above 4000 rpm.
4) Tools Tools and other other items items around around the the machine machine or equipment should be stored to ensure good footing and clear aisles. 5) Do not place tools or any other other items items on on the headstock, turret, covers and similar places (For T/M). CAUTION : :
1) Tool lengths lengths should be within within specifi specified ed tolerances to prevent interference. 2) After After installin installing g a tool, tool, make a trial trial run. run. • OPERATION WARNING : :
1) Do not work with with long long hair that can can be caught caught by the machine. Tie it back, out of the the way. 2) Do not operate operate switc switches hes with gloves on. This could cause mis-operation. 3) Whenever Whenever a heavy heavy workpie workpiece ce must be moved, moved, if there is any risk involved, two or more people should work together. 4) Only trained, trained, qualif qualified ied workers workers should should operate operate forklift trucks, cranes or similar equipment and apply slings. 5) Whenever Whenever operating operating a forkli forklift ft truck, truck, crane crane or similar equipment, special care should be taken to prevent collisions and damage to the surroundings. 6) Wire Wire ropes or or slings slings should should be strong strong enough enough to handle the loads to be lifted and should conform to the mandatory provisions. 7) Grip Grip workpie workpieces ces secure securely. ly. 8) Stop the the machine machine before before adjusting adjusting the coolant coolant
CAUTION : : CAUTION : :
1) During During automatic automatic operat operation, ion, never never open open the machine door. Machines equipped with the door interlock will set the program to single step. 2) When perfor performing ming heavy-duty heavy-duty machini machining, ng, carefully prevent chips from being accumulated since hot chips from certain materials can cause a fire. • TO INTERRUPT MACHINING WARNING : :
When leaving the machine temporarily after completing a job, turn off the power switch on the operation panel, and also the main circuit breaker. • COMPLETING A JOB CAUTION : :
1) Always Always clean clean the machine machine or equipment. equipment. Remove and dispose of chips and clean cover windows, etc. 2) Make sure sure the machine machine has stopped stopped running, running, before cleaning. 3) Return Return each machine machine component component to its its initial initial condition. 4) Check the wipers wipers for breakage. breakage. Replace Replace broken wipers. 5) Check the the coolant, coolant, hydraulic hydraulic oils oils and lubricants lubricants for contamination. Change them them if they are seriously contaminated. 6) Check the the coolant, coolant, hydraulic hydraulic oil oil and lubrica lubricant nt levels. Add if necessary. 7) Clean Clean the the oil pan filt filter. er. 8) Before Before leaving leaving the machine machine at the end end of the the
1) Thoroughly Thoroughly read and and understand understand the the safety safety precautions in the instruction manual. 2) Thoroughly Thoroughly read the the wh whole ole mainte maintenance nance manual and fully understand the principles, construction and precautions involved. • MAINTENANCE OPERATION DANGER : : 1) Those not engaged engaged in in the mainte maintenance nance work work should not operate the main circuit breaker or the control power "ON" switch on the operating panel. For this purpose, "Do not Touch the Switch, Maintenance Operation in Progress!" or similar warning should be indicated on such switches and at any other appropriate locations. Such indication should be secured by a semi-permanent means in the reading direction. 2) With With the machine machine turned turned on, on, any mainte maintenance nance operation can be dangerous. In principle, the main circuit breaker should be turned off throughout the maintenance operation. WARNING : :
1) The electri electrical cal maintenan maintenance ce should should be done by by a qualified person or by others competent to do the job. Keep close contact with the responsible person. Do not proceed alone. 2) Overtravel Overtravel limit limit and and proximity proximity switche switches s and interlock mechanisms including functional parts should not be removed or modified. 3) When workin working g at a height, height, use steps steps or ladders ladders which are maintained and controlled daily for safety. 4) Fuses, Fuses, cables, cables, etc. etc. made made by qualif qualified ied manufacturers should be employed.
!
WARNING
ALWAYS TURN THE MAIN CIRCUIT BREAKER TO THE “OFF” POSITION & USE AN APPROVED LOCKOUT DEVICE WHEN COMPLETING MAINTENANCE OR REPAIRS. THE LOCKOUT PROCEDURE THAT FOLLOWS IS INTENDED TO SAFEGUARD PERSONNEL & EQUIPMENT DURING MAINTENANCE OPERATIONS, AND, REPRESENTS THE MINIMUM REQUIREMENTS. REQUIREMENTS. ANY ACTION SHOULD BE PRECEDED PRECEDED BY A “HAZARD ANALYSIS” TO DETERMINE DETERMINE ANY ADDITIONAL SAFETY PRECAUTIONS THAT MAY BE NECESSARY TO ENSURE THE SAFETY OF PERSONNEL AND EQUIPMENT. NOTE : USE OF THE FOLLO FOLLOWING WING LOCKOUT LOCKOUT PROCEDU PROCEDURE RE IS MANDATOR MANDATORY Y WHEN COMPLETIN COMPLETING G MAINTENANCE OR REPAIRS.
LOCKOUT PROCEDURE 1)
THE LOCKOU LOCKOUT T PROCE PROCESS SS MUST MUST BE PERFOR PERFORMED MED BY AUTHOR AUTHORIZE IZED D PERS PERSONN ONNEL EL ONLY ONLY..
2)
INFORM INFORM ALL EFFEC EFFECTED TED PERSO PERSONNE NNEL L OF YOUR YOUR INTE INTENT NT TO TO LOCK LOCKOUT OUT AND SERVI SERVICE CE THE SPECIFIED MACHINE.
3)
SHUT SHUT OFF OFF MAC MACHI HINE NE POW POWER ER USI USING NG NOR NORMA MAL L SHUT SHUT DOW DOWN N PROC PROCED EDUR URES ES..
4)
TURN TURN OFF OFF THE THE MAC MACHI HINE NE AND AND IND INDIV IVIDU IDUAL AL BUIL BUILDIN DING G CIRCU CIRCUIT IT BREA BREAKER KERS. S. MAK MAKE E SURE SURE ALL STORED ELECTRICAL ENERGY IS RELIEVED. (EG: SPINDLE & AXIS SERVO CONTROLLERS) CONTROLLER S)
5)
CONNEC CONNECT T THE THE LOCK LOCKOUT OUT DEVICE DEVICE AS SHOW SHOWN N IN FIGURE FIGURE 1, AND AND ATTA ATTACH CH THE THE APPR APPROPR OPRIAT IATE E TAG AT THE MACHINE CIRCUIT CIRCUIT BREAKER. BREAKER. THE TAG MUST IDENTIFY THE PERSON PERSON RESPONSIBLE RESPONSIBLE FOR THE LOCKOUT. THIS WILL ENSURE THAT POWER POWER CANNOT BE
INSTALLATION PRECAUTIONS The following subjects outline the items that directly affect the machine installation and startup. To ensure an efficient efficient and timely installation, please follow these recommendations before calling to schedule a service engineer. • ENVIRONMENTAL REQUIREMENTS Avoid the following places for installing the machine: 1) Avoid Avoid exposure exposure to direct direct sunligh sunlightt and/or and/or near a heat source, etc. etc. Ambient temperature during operati ope ration: on: 0° thru 45° 4 5°C C (32°F (32°F to 113° 113 °F). 2) Avoid Avoid areas where where the the humidity humidity fluctuat fluctuates es greatly and/or if high humidity is present; normally 75% and below in in relative humidity. humidity. A higher humidity deteriorates insulation and might accelerate the deterioration of parts. 3) Avoid Avoid areas that that are especi especially ally dusty dusty and/or and/or where acid fumes, corrosive gases and salt are present. 4) Avoid Avoid areas areas of of high high vibrati vibration. on. 5) Avoid Avoid soft soft or wea weak k ground ground (minimum load bearing capacity of 1025 lbs./ft2) • FOUNDATION REQUIREMENTS REQUIREMENTS For high machining accuracy, the foundation must be firm and rigid. This is typically accomplished by securely fastening the machine to the foundation with with anchor bolts. bolts. In addition, the depth of concrete should be as deep as possible (minimum 6 - 8 inches). Note
6)
In pou pouri ring ng gro grout ut,, fa fast sten en the the lev level elin ing g bloc block k base plates with the collar retaining screws to prevent the base plates from dropping. When the grout has completely hardened, level the machine properly, and tighten M24 nuts to secure the machine to the foundation.
Note: The machine must be anchored to the foundation with J-bolts, expansion bolts or other suitable method. The machine accuracy and alignment specifications quoted by Mazak can usually be obtained when the minimum foundation requirements are met. However, production of close tolerance parts requires the use of an appropriate certified foundation. Foundations that do not meet certified specifications may require more frequent machine re-leveling and re-alignment, which can not be provided under terms of warranty. If any of these conditions cannot be met, contact the nearest Mazak service office immediately.
• WIRING 1) Use only only electri electrical cal conduct conductors ors with with performance ratings equivalent or superior. 2) Do not connect connect any power power cables cables for for devices devices which can cause line noise to the power distribution panel, such as arc welders and high frequency machinery. 3) Arrange Arrange for a qualified qualified electr electricia ician n to connect connect the power lines. 4) Incoming Incoming supply supply voltage voltage should should not not deviate deviate more than ±10% of specified supply voltage. 5) Source frequency frequency should should be±2 be±2 Hz of nominal nominal frequency.
[ CAUTION ]
Desirable Independent Grounding:
NC Machine
Earth resistance: Less than 100 ohms
Common Grounds:
Resistance to ground = 100 ÷ the number of devices connected to the grounding (ohms)
VERIFY THE ACTUAL MACHINE ELECTRICAL POWER REQUIREMENT AND THE MAIN TRANSFORMER RATING (IF APPLICABLE), AS WELL AS THE LOCAL ELECTRICAL CODE BEFORE SIZING AND INSTALLING THE INCOMING POWER WIRING. PLEASE SEE THE ADDITIONAL CAUTIONS ON THE FOLLOWING PAGE.
Note: Never ground equipment as shown below: below:
!
CAUTION
A step-down transformer is optional on some machine machine models.
Be certain to
verify the transformer Kva rating (where applicable), as well as local electrical code requirements before sizing sizing and installing the incoming power wiring. Machines not equipped with a main transformer are wired for 230 VAC, 3 phase. The end user must supply a step-down transformer where factory electrical power varies more than ± 10% of the 230 VAC rating. NOTE: Step-down or voltage regulating transformers are external (peripheral) to the machine tool and are considered the primary input line (source) for the machine. Local electrical code or practice may require a circuit breaker or other switching device for the isolation of electrical power when this type of transformer is used. In such cases, the machine tool end user is required to supply the necessary circuit breaker or switching device. FAILURE TO COMPLY CAN RESULT IN PERSONAL INJURY AND DAMAGE TO THE MACHINE. IF ANY QUESTION QUESTION EXISTS, CONTACT THE NEAREST MAZAK MAZAK SERVICE CENTER FOR ASSISTANCE.
!
WARNING
MAZATROL CNC CONTROLLERS PROVIDE PARAMETER SETTINGS TO LIMIT SPINDLE SPINDL E RPM. THESE SETTINGS ARE BASED ON THE MAXIMUM SPEED SPECIFIED BY THE CHUCK/ACTUATOR MANUFACTURER. MAKE SURE TO SET THESE PARAMETERS ACCORDING TO CHUCK SPECIFICATION WHEN INSTALLING A CHUCKING PACKAGE. ALSO, STAMP THE MAXIMUM SPINDLE RPM ON THE CHUCK IDENTIFICATION PLATE LOCATED ON THE MACHINE TOOL COVERS.
REFERENCE THE CNC PARAMETER MANUAL SUPPLIED WITH THE SPECIFIC SP ECIFIC MACHINE TOOL TO IDENTIFY THE REQUIRED PARAMETERS TO CHANGE. FAILURE TO COMPLY COMPLY WITH THESE INSTRUCTIONS COULD RESULT RESULT IN DAMAGE TO THE MACHINE, SERIOUS INJURY OR DEATH. IF ANY QUESTIONS EXIST, CONTACT THE NEAREST MAZAK SERVICE CENTER FOR ASSISTANCE.
!
WARNING
MAZAK MACHINES ARE ENGINEERED WITH A NUMBER OF SAFETY DEVICES TO PROTECT PERSONNEL AND EQUIPMENT FROM INJURY AND DAMAGE.
!
WARNING
MAZAK MACHINES ARE ENGINEERED WITH A NUMBER OF SAFETY DEVICES TO PROTECT PERSONNEL AND EQUIPMENT FROM INJURY AND DAMAGE.
MACHINE OPERATOR DOORS AND COVERS ARE DESIGNED TO WITHSTAND ACCIDENTAL ACCIDENTAL IMPACT OF A BROKEN INSERT WHERE A MAXIMUM WEIGHT INSERT AT AT MAXIMUM TOOL DIAMETER IS RUNNING AT MAXIMUM SPINDLE RPM NEVER USE A CUTTING TOOL OR TOOL INSERT THAT EXCEEDS MACHINE SPECIFICATIONS OR THAT THAT OF A SPECIFIC TOOL HOLDER ITSELF ITSE LF,, WHICHEVER IS LESS. THIS RESTRICTION APPLIES TO DIAMETER, WEIGHT, MAXIMUM SPINDLE RPM, MAXIMUM CUTTING TOOL ROTA ROTATION SPEED, ETC.
FOR COMPLETE SPECIFICATIONS, MAKE SURE TO REFERENCE OPERATION, MAINTENANCE AND DETAIL SPECIFICATION DOCUMENTATION SUPPLIED WITH THE MACHINE AND BY THE TOOLING MANUFACTURER. NOTE: THE MAXIMUM INSERT INSERT WEIGHT FOR MAZAK MACHINES MACHINES IS 20 gf. (0.04 lbs.). FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN DAMAGE TO THE MACHINE, SERIOUS INJURY OR DEATH. IF ANY QUESTIONS EXIST, CONTACT THE NEAREST MAZAK SERVICE CENTER FOR ASSISTANCE.
!
WARNING
BEFORE STARTING OPERATION, CHECK THAT THE WORKPIECE IS SECURELY MOUNTED IN A VISE OR A SUITABLE FIXTURE. BE CERTAIN THAT THAT THE MOUNTING IS SUFFICIE NT TO WITHSTAND WITHSTAND CUTTING FORCES DURING WORKPIECE MACHINING.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN DAMAGE TO THE MACHINE, SERIOUS INJURY OR DEATH. IF ANY QUESTIONS EXIST, CONTACT THE NEAREST MAZAK SERVICE CENTER FOR ASSISTANCE.
!
WARNING
CONFIRM PROPER WORKPIECE FIXTURING/CLAMPING, TOOL SETUP AND THAT THAT THE MACHINE DOOR IS SECURELY CLOSED BEFORE THE START OF MACHINING. VERIFY ALL SAFETY PRECAUTIONS OUTLINED IN THIS MANUAL BEFORE USING THE FOLLOWING CUTTING CONDITIONS: -
CUTTING CUTTING CONDITI CONDITIONS ONS THAT THAT ARE ARE THE RESUL RESULT OF THE MAZA MAZATROL TROL FUSION FUSION 640 640 AUTOMATIC CUTTING DETERMINATION FUNCTION
CENGDB0551E
DOOR INTERLOCK SAFTY SPEC. Determined by YMW Eng. H.Q. ‘99/9/1 Revised by YMC Prod. Eng. ’99.10.28 MA C HI NI NG C E NT E R DOOR
MODE
OPEN
MANU MANUAL AL
AUTO
CLOSE
MANUAL
SET UP SWITCH O (OFF)
I (ON)
Proh Prohib ibit it to to mov move e axi axis. s.
Limit the rapid override. Max is 12%.
Prohibit to start spindle running.
Prohibit to run chip spiral conveyor.
Prohibit to operate manual ATC.
Can run spindle JOG.
Prohibit to operate manual Pallet Changer.
Can run spindle Orient.
Prohibit to run chip spiral conveyor.
Can operate manual ATC.
Prohibit cycle start.
Prohibit cycle start.
Prohibit to run chip spiral conveyor.
Prohibit to run chip spiral conveyor.
Door is always locked. Door lock can be released by pushing “DOOR UNLOCK UNLOCK SW” on operator panel.
I
But, it can not release in operating ATC/Pallet changer/Axis/Spindle. changer/Axis/Spindle.
V
Prohibit to move axis.
Limit the rapid override. Max is 12%.
Prohibit to start spindle running.
Chip spiral conveyor would stop.
Prohibit to operate manual ATC. Prohibit to operate manual Pallet Changer.
Can run spindle JOG. Can run spindle Orient.
Prohibit to run chip spiral conveyor.
Can operate manual ATC.
OPEN
AUTO
Door is always locked. Door lock can be released by pushing “DOOR UNLOCK UNLOCK SW” on operator panel. But, it can not release in auto operation running except single block stop or feed hold stop or M00 program stop or M01 optional stop and spindle stop. stop. If not, Alarm displayed “Door open invalid”. If release the lock by note(*1), Alarm will occur Prohibit cycle start. then stop the all motion. Chip spiral conveyor would stop. Chip spiral conveyor would stop.
CLOSE
MANUAL
No Limitation.
No Limitation.
AUTO
No Limitation.
Can not run auto operation. operation.
T UR UR N I NG NG C E N T E R
Notes:
ELEMENTARY DIAGRAM LIST SET No.: No.
DDD30300C00
I T EM
APR'D BY
CHK'D BY
DRWN BY
J.COUCH
K.Kawamura
Y.Ikeda
SPECIFICATION
1
MACHINE TYPE
VCU400/500 SMART Type A/B/C
2
MACHINE No.
YMC
3
CNC TYPE
MAZATROL SMART
Remarks
SJ-VKS15-06ZT-S02
** ** ** ** **
4
PLC ROM No.
5
AUX ROM No.
6
SPINDLE 1 TYPE
PAGE1/5
7
** ** ** ** **
Option
8 9 10 11
No.
DRAWING NUMBER
TITLE
1
D30C3010010
ELECTRICAL CAPACITY LIST
2
D30C3010110
BLOCK LINE DIAGRAM (400V/200V) (YMC)
3
D30C3010510
BUS LINE
4
D30C3010610
REMOTE I/O CONNECTION
6
D30C3030010
COMPONENTS LAYOUT UNIT
7
D30C3030110
COMPONENTS LA LAYOUT MO MOTOR
5
ELEMENTARY DIAGRAM LIST PAGE 2/5
SET No.: DDD30300C00 No.
DRAWING NUMBER
26
D30C3041120
SPINDLE (2)
27
D30C3041130
SPINDLE (3)
28
D30C3041140
SPINDLE (4)
29
D30C3041210
SOLENOID OUTPUT (1)
30
D30C3041220
SOLENOID OUTPUT (2)
31
D30C3042010
SPINDLE AI AIR PR PRESSURE SW SWITCH
32
D30C3042010
X AX AXIS SERVO MO MOTOR & FE FEEDBACK
33
D30C3042020
Y AX AXIS SE SERVO MO MOTOR & FEEDBACK
34
D30C3042030
Z AXIS SERVO MO MOTOR & FE FEEDBACK
35
D30C3042040
Z AXIS BRAKE
36
D30C3043010
ATC DRIVE
37
D30C3043020
ATC SERVO MOTOR & FEEDBACK
38
D30C3043110
MAGAZINE DRIVE
39
D30C3043120
MAGAZINE SERVO MOTOR &FEEDBACK
40
D30C3043140
MAGAZINE DO DOOR
41
D30C3043150
MAGAZINE DOOR OPEN
TITLE
ELEMENTARY DIAGRAM LIST PAGE 3/5
SET No.: DDD30300C00 No.
DRAWING NUMBER
TITLE
61
D30C D30C30 3048 4831 310 0
OPER OPERAT ATIN ING G BOX BOX PULS PULSE E GENE GENERA RATO TOR R
62
D30C3048510
NETWORK I/F(OP.)
63
D30C3049010
EMERGENCY STOP CIRCUIT (1)
64
D30C3049020
EMERGENCY STOP CIRCUIT (2)
65
D30C3049030
EMERGENCY STOP CIRCUIT (3)
66
D30C3049040
EMERGENCY STOP CIRCUIT (4)
67
D30C3049110
MACHINE DOOR INTERLOCK CIRCUIT (1)
68
D30C3049120
MACHINE DOOR INTERLOCK CIRCUIT (2)
69
D3 0C 0C3 04 049 13 13 0
TO OL OL CL CL AM AMP /U /U NC NCL AM AM P S W. W.
70
D30C D30C30 3050 5001 010 0
PART PARTS S ARR ARRAN ANGE GEME MENT NT ON CON CONTR TROL OL BOX BOX
71
D30C D30C30 3050 5011 110 0
PART PARTS S ARR ARRAN ANGE GEME MENT NT ON POW POWER ER PANE PANEL L1
72
D30C D30C30 3050 5012 120 0
PART PARTS S ARR ARRAN ANGE GEME MENT NT ON POW POWER ER PANE PANEL L2
73
D30C3050130
PARTS ARRANGEMENT ON POWER PANEL 2 (OP.)
74
D30C D30C30 3050 5021 210 0
PART PARTS S ARRA ARRANG NGEM EMEN ENT T ON CON CONTR TROL OL PAN PANEL EL
75
D30C3051110
TERMINAL BLOCK LAYOUT (CABINET)
76
D30C3051210
REMOTE I/O LAYOUT (CABINET)
ELEMENTARY DIAGRAM LIST PAGE 4/5
SET No.: DDD30300C00 No.
DRAWING NUMBER
96
PAGE 1 REV. 0
PLC PARAMETERS (TIM1 - TIM48)
97
PAGE 2 REV. 0
PLC PARAMETERS (TIM49 - TIM96)
98
PAGE 3 REV. 0
PLC PARAMETERS (TIM97 - TIM144)
99
PAGE 4 REV. 0
PLC PARAMETERS (TIM145 - TIM150)
100
PAGE 5 REV. 0
PLC PARAMETERS (RS1 - RS48)
101
PAGE 6 REV. 0
PLC PARAMETERS (RS49 - RS80)
102
PAGE 7 REV. 0
PLC PARAMETERS (RL1 - RL48)
103
PAGE 8 REV. 0
PLC PARAMETERS (RL49 - RL64)
104
PAGE 9 REV. 0
PLC PARAMETERS (R2110 - R2157)
105
PAGE 10 REV. 0
PLC PARAMETERS (R2158 - R2251)
106
PAGE 11 REV. 0
PLC PARAMETERS ((R2252 - R2299) (R2300 - R2319)(R2800 - R2819))
107
PAGE 12 REV. 0
PLC PARAMETERS ((R2320 - R2364) (R2820 - R2864))
108
PAGE 13 REV. 0
PLC PARAMETERS ((R2365 - R2399) (R2865 - R2899))
109
PAGE 14 REV. 0
PLC PARAMETERS (RB1-0 - RB5-1)
110
PAGE 15 REV. 0
PLC PARAMETERS (RB5-2 - RB11-1)
111
PAGE 16 REV. 0
PLC PARAMETERS (RB11-2 - RB16-6)
TITLE
ELEMENTARY DIAGRAM LIST PAGE 5/5
SET No.: DDD30300C00 No.
DRAWING NUMBER
131
PAGE 9 VER 1.0
PLC ALARM LIST (AL353-AL365)
132
PAGE 10 VER 1.0
PLC ALARM LIST (AL366-AL375)
133
PAGE 11 VER 1.0
PLC ALARM LIST (AL376 - AL382)
134
PAGE 12 VER 1.0
PLC ALARM LIST (AL383 - AL392)
135
PAGE 13 VER 1.0
PLC ALARM LIST (AL396 - AL1236)
136
PAGE 14 VER 1.0
PLC ALARM LIST (AL1237 - AL1389)
137 138 139 140 141 142 143 144 145 146
TITLE
ELECTRICAL EQUIPMENTS CAPACITY LIST SPINDLE
CONST. (30min)
X AXIS SERVO Y AXIS SERVO Z AXIS SERVO
(kW) (kW)
7.5 (11.0)
(kW) (kW) (kW)
1.5 1.5 2.0
1 SPINDLE & SERVO *1 CONST. (30min)
(kVA) (kVA)
1
16.1 (21.2)
2 200V 00V CONTR ONTRO OL POWER SUPP UPPLY
(kV (kVA)
2
0.08
3 ATC & MAGAZINE
(kVA)
3
0.77
*2
HYDR.PUMP UNIT SPINDLE BLOWER HEAD COOLANT PUMP FLOOD COOLANT PUMP
(kVA) (kVA) (kVA) (kVA)
1.57 0.05 0.26 0.48
4 AUX.MOTORS
(kVA)
4
2.36
5 DC24V POWER SUPPLY
(kVA)
5
0.43
6 100V CIRCUIT
(kVA)
6
0.18
TOTAL POWER REQUIREMENTS 1 + 2 + 3 + 4 + 5 + 6
CONST.
(kVA)
19.9
(30min)
(kVA)
(25.0)
OPTION CHIP CONVEYOR
0.13kVA
(0.1kW)
COVER COOLANT PUMP
1.58kVA
(1.21kW)
3PAC200~460V 50/60Hz
EM-LFC 8sq EM-LFC 22sq
3 L / 2 L / 1 L
QF60
(100A)
(200L1-3)
MAIN BREAKER BOX (JB53)
QF1
EM-LFC 14sq
KM60
EM-LFC 14sq
L1
EM-LFC 14sq
(201L1-3)
A20
EM-LFC 14sq
KM101
EM-LFC 8sq
M 3
(202L1-3)
KM102
REACTOR (18.5K)
EM-LFC 8sq
PE
KIV 2sq
M 3
(125A) RCVV-S 2sq
M 3
q s 2 2 C F L M E
q s 2 2 C F L M E
) 3 1 L 1 (
) 3 1 L 2 (
(DM-SPV3-20120)
KIV 2sq
T2
2L1
KIV 2sq
RO-FLEX 0.75sq
M 3
(3A)
(D-SVJ3-07NA)
(0.5A)
KIV 1.25sq
M
(18L1-3)
QF5
GS1
(3A)
KIV 2sq
M301 ATC SERVO SERVO MOTOR (0.75kW)
KIV 2sq
DC24V 300W
(25L1-3)
M401 MAGAZINE SERVO MOTOR (0.75kW) ATC&MAG. DRIVE CONTROL
(23L1-3)
KIV 2sq
M151 Z AXIS MOTOR (2.0kW)
KM401
A401
KIV 2sq
KIV QF104 1.25sq
M141 Y AXIS MOTOR (1.5kW)
(D-SVJ3-07NA)
KIV 2sq
QF3
M 3
KIV 2sq
2L2 2L3
RO-FLEX 0.75sq
KIV 2sq
XT2 KIV 2sq
KIV 2sq
KIV 2sq
q s 2 V I K
32kVA
M
M131 X AXIS MOTOR (1.5kW)
KM301
A301
(10A)
(4L1-3)
35kVA
RCVV-S 2sq 3
EM-LFC QF62 14sq
M101 AC SPINDLE MOTOR (18.5kW)
QF7
(5A)
0L+
2L+
QF8
M104 BLOWER MOTOR (0.02kW)
REMOTE I/O
(7A)
3L+
VALVE
2.4kVA
QF9
10
(2A)
4L+ 16
1M
GS2 KIV 2sq
DC24V 150W
QF10 5L+
WORK LIGHT COMMON
(7A)
6L+/7L+
NC & REMOTE I/O
OPERATINON BOX
CNC UNIT (FCU7-MU553)
T P O N A L
O I S P I K S
A1
ELECTRICAL CABINET m 7 0 8 3 G
ATC
MAGAZINE 7
A 1 N C
m 5 . 0 6 9 3 G
B 1 N C
SPINDLE & SERVO 6
A 1 N C
G396 0.5m
B 1 N C OPT1A
9 N C
4 N C
9 N C
4 N C
CN2SP CN3SP
OPERATION BOX CNC UNIT (FCU7-MU553)
KEYBOARD UNIT(FCU7-YZ031) HN354 ROTARY SW "#" 32X32
CG71
G011
REMOTE I/O 3-3 YMYP4-1 (HANDLE BOX OP.) ROTARY SW "5" JUMPER PIN STD:(1-2) OP.:(2-3)
CG71 A2 XCG37
XCG32
X243
X244
X80 - X8F Y80 - Y8F
XRIO3
AP33
X3301
16X16 X3302
RIO1 SKIP DCIN
MECHANICAL OPERATION PANEL
A1
A3
ELECTRICAL CABINET
RELAY PCB (YMYP2-1) XS04 RELAY PCB (CTM-0010) XP60
XS03
REMOTE I/O 1-4 (OPTION)
YMYP4-1
ROTARY SW "4" JUMPER PIN STD:(1-2) OP.:(2-3) X30 - X3F Y30 - Y3F
AP14
16X16
WORK LIGHT (EL40)
AMP INTAKE AIR FAN (M81)
(ILME CONNECTOR) X700 X700 EL40 1 571 1M 2
(AP2) XP81 1
M81
15
M
W2040 W1081
AIR KIT PANEL (REF.) D30C3031210
View Z
View Y CHILLER UNIT (REF.) D30C3031410
(Right Side)
(Rear Side)
MACHINE DOOR LOCK UNIT (SQ21)
MAGAZINE DOOR LOCK UNIT (SQ411) SQ411 A411 A411 T11 521 520 T12 11
T21 TOOL UNCLAMP UNIT (HYD,UNIT) (REF.) D30C3031410
SQ21 2L+
522
T22
22
11
12
21
22
2L+
12
523 21
(AP13) X1305
(A35) XCN3 A1
XCN3 B1
5053
XCN3 A2
5055
A3
1M E1
X1305
5054
E2
XCN3 B2
16
XP81 2
MAIN SPINDLE MOTOR (REF.) D30C2031010
ELECTRICAL CABINET
View Z Z AXIS SERVO MOTOR (M151) X1003 A
Y AXIS SERVO MOTOR (M141)
W1141
X1002 A
U204
B
V204
C
W204
D
Y AXIS SERVO ENCODER (B142) X1012 W1142
B W1151 C
M151
U205
M
V205
3~
W205
D
G
M141
M
Z AXIS BRAKE (YV154)
3~
YV154
G
W1154
X1023 1
512
2
1M
B142
Z AXIS SERVO ENCODER (B152) X1013
B152
SP.THROUGH AIR SOL. (YV115) (ILME CONNECTOR) YV115
X718 1
551
GREASE PRESSURE SW. (SP109) SP109
1
2
1M
X718 2
W2115
(ILME CONNECTOR)
X711 1
110
2L+
X711 2
WORK AIR BLAST SOL. (OP.) (YV183)
W2110
(ILME CONNECTOR)
X718 3
555
YV183
1
1M
X718 4
911
X711 4
2
W2115
HEAD THERMOMETER (RT107) (ILME CONNECTOR)
X711 3
RT107 910
W2110
SPINDLE MOTOR (M101) BLOWER MOTOR (M104) A20 U
U
U200(U)
V
V
V200(V)
W
W
W200(W)
M101
G M
B W1101
3~
KM101 2
X
4
Y
V201(Y)
6
Z
W201(Z)
U201(X)
M104
QF104 2
BU 18L1
4
BV 18L2
M
~
CHIP CONVEYOR MOTOR (OP.) (M804) (CONNECTOR) X781 A
U804
B
V804
C
W804
D
M804 M
3~ G
TOOL HOLDER UP SOL. (YV710) (XT7060) X7061 4
YV710 553
1
2
W2710
X7061 3 1M
TOOL HOLDER DOWN SOL. (YV711) (XT7060) X7062 4
YV711 554
1
2
1M
X7062 3
W2711
BLOCK I/O (XT7060) (REF.)D30C3051350
AIR CURTAIN SOL. (YV720) (XT7060) X7063 4
YV720 3L+
1
2
1M
X7063 3
W2720
GREASE UNIT (M701) (YV702)
(ILME CONNECTOR) X770 M701 WHITE(+) 1 M
BLACK(-)
X770 2
COLUMN 1 THERMOMETER (RIGHT) (RT111) (ILME CONNECTOR) RT111 X713 1
912
913
AIR PRESSURE SW. (SP709)
X713 2
SP709
W2111
(ILME CONNECTOR) X713 5
101
2L+
W2111
ELECTRICAL CABINET
View Z
COLUMN 2 THERMOMETER (LEFT) (RT112) (ILME CONNECTOR) RT112 X713 3
914
915
W2111
BLOCK I/O (XT4060) (REF.)D30C3051330
Z
X713 4
X713 6
TOOL UNCLAMP SOL. (YV108) (AP3) XS10 1
YV108 550
1M
HYDRAULIC PUMP MOTOR (M801)
XS10 2
KM801 2 U801
W1108
4
V801
6
W801
FG
HEAD COOLING FAN (M852) XT1 141
M852 M
XT1 16
W1852
HEAD COOLANT PUMP MOTOR (M802)
M
3~ G
W1801
TOOL UNCLAMP UNIT
M801
MAGAZINE MOTOR (M401) X4001 2
U209
3
V209
4
W209
ATC MOTOR ENCODER (B302) X3011
M401
M
3~
1
G
B302 W1401
W1302
MAGAZINE MOTOR ENCODER (B402)
ATC MOTOR (M301) X3001 2
U207
3
V207
4
W207
B402
X4011
M301 W1402
M
3~
1
G
W2310 Cable W2311 Cable
MAGAZINE BRAKE (YV404)
W1301
YV404 X4021 1
523
2
1M
W1404
01 AC200/230/380/460/480V (60Hz)
02
E P
1 2 3 L L L MACHINE SIDE
03 MAIN BREAKER BOX (JB53)
04
X5300 2
05 QF1
X5300 1
16
16 BREAKER TRIP REF.(4002/02)
50
50
06 (125A)
07 08 09 1 L 1
2 L 1
3 L 1
10 11 12 13 14 15
T2 35kVA INPUT(V) 200 220 230/240 380 400/415 440 460 480
TRANS BOX (JB52)
R0 S0 T0
(T2) TRANSFORMER
CONNECTION 3-4 / 7-8 2-4 / 6-8 1-4 / 5-8 3-7 3-6 2-6 2-5 1-5
35kVA R1
2L1
2L1
AC200V
01 RELAY PCB AP2
02
LINE POWER SUPPLY REF.(4001/05)
16
16
XP83 2
50
XP83 1
03
MAIN BREAKER TRIP
Z1
04 KA81
05
8
5
15
06 07
SQ10 50
XP86 2
15
XP86 1
08 09 10 11 12 13 14 15
XP86 4 XP86 3
CONTROL CABINET DOOR SWITCH
01 REF.(4001/16)
02
2L2 2L1 2L3
03 QF60(100A)
200L2
SPINDLE & SERVO POWER SUPPLY (A20 POWER LINE)
200L3
REF.(4101/03)
4L1
ATC POWER POWER SUPPLY (A301 POWER LINE)
200L1
04 05 06 QF62(10A)
07
4L2 4L3
08
2L 2L 2L 1 2 3
4L1
XT2
4L2
09
4L3
REF.(4301/03)
MAG POWER SUPPLY (A401 POWER LINE) REF.(4311/03)
10 11
QF3(3A) 23L1 23L2
12 23L1
13
23L2
ATC DRIVE CONTROL POWER POWER (A301 CONTROL LINE) REF.(4301/07)
MAG.DRIVE CONTROL POWER (A401 CONTROL LINE) REF.(4311/07)
14 15
2L1 2L2
CHILLER UNIT HEAD COOLANT PUMP MOTOR
01 02
REF. (4001/17)
10
RELAY PCB AP2
16
QF4(5A)
XT1 15
03
XT1 16
04 Z4
15 XP87 2
AC100V POWER POWER LINE
16 XP87 1 XP87 3
05 06 RELAY PCB AP2
07 15(45)
08 16(46)
XP84 1 XP84 2
09 10 11 12
XP88 1
15
XP88 3
16
M80 M
CONTROL CABINET FAN 16W/14W (50/60Hz,AC100V)
13 MACHINE SIDE
14 15
XP81 1
15
M81 M
INTAKE AIR FAN 38W/35W (50/60Hz, AC100V)
01 02 03
REF. (4011/19)
25L1 25L1 25L2 25L2
DC POWER SUPPLY 1 GS1
L
+
RELAY PCB AP2
QF7(5A) 0L+
2L+
(2L+)
XP22 3
(3L+)
REMOTE I/O
N
04 05
XP22 1
XT1 2L+
+
2L+
QF8(7A) 0L+
3L+
VALVE
06 XT1 3L+
07 08
QF9(2A) 4L+
3L+
XP22 4
(4L+) REF. (4021/11)
09 10
-
1M
XP22 2
(1M)
11 12 13
-
XT1 1M
1M
FG RELAY PCB AP3
14 15
2L+
1M
2L+
XT1 2L+
XS02 1
XT1 1M
XS02 2
1M
WORK LIGHT
01 02 03
REMOTE I/O AP1
RELAY PCB AP2
X1DOL A10
Y1A
KA9
XP02 A10
1
1M 16
WORK LIGHT ON 4021/04 4021/1 4021/12 2 a 4021/04 b
04
KA19 16 1
KA9
a 4021/13 b
5 8 4021/03
05
C2 XP26 2
06
XP26 1
07 08 09 10 RELAY PCB AP2
11
REF.(4014/08)
4L+
12 13
MACHINE SIDE
KA9 12 9 4021/03 KA19 5 8 4021/04
14 15
R12
XP23 1
571
X700 1
XP23 3
1M
X700 2
1M
EL40 WORK LIGHT (13W LED)
01 02 03
MACHINE SIDE(OPERATION PANEL) NC UNIT A1
04
XRIO1 1
05
REMOTE I/O AP13
REMOTE I/O AP1
X1RIO1 (RIO1) 1
(RIO2)
X1RIO2 1
X1302 3
X1301 (CN1) 3
2
2
2
4
4
3
3
3
1
1
2
2
06
FG (CONTROL PANEL)
REMOTE I/O AP18 (OP.) REF. (4032/04)
07 2L+ 1M XT1 2L+
08 09 10
2L+ 1M XT1 2L+
1M
2L+ 1M
X1337 (CN37) 1
X1338 1
2
2
X1DCIN (DCIN) 1
1M
2 3
3L+ XT1 3L+
3L+ X1320 (CN20) 1
1M
2
11
22L+ XT1 22L+
12
2
RELAY PCB AP2
13 14 15
22L+ X1339 (CN39) 1
2L+ 1M XP01 A1
X1DIL (DIL) A1
B1
B1
A2
A2
B2
B2
A3
A3
X1340 (CN40) 1 2 X1341 (CN41) 1 2
REF. (4032/08)
01 02 03 REMOTE I/O AP18 (OP.)
04 05
X1802 3
X1801 (CN1) 3
REMOTE I/O AP13 (STD) X1302 REF. (4031/04)
06
4
4
1
1
2
2
REMOTE I/O COMMUNICATION COMMUNICATION LINE
07 08
X1837 (CN37) 1
X1338
09 10
REF. (4031/08)
2
12 13 14
2
REMOTE I/O CONTRIOL LINE
2L+ 1M
11
X1838 1
XT8 2L+ 1M
2L+ X1820 (CN20) 1
1M
REMOTE I/O POWER LINE 1
2 X1839 (CN39) 1
REMOTE I/O POWER LINE 2
2 X1840 (CN40) 1
REMOTE I/O POWER LINE 3
2
15
X1841 (CN41) 1
REMOTE I/O
01 MACHINE SIDE
02
BLOCK I/O XT4060 (MAGAZINE BOX)
03 2L+
04
2L+
XT1 2L+
BROWN
X4060 10
XT1 1M
BLUE
X4060 11
BLOCK I/O COMON +24VDC
05 06
1M
1M BLOCK I/O COMON 0VDC
07 08 09 10 11
BLOCK I/O XT7060 (AIR KIT PANEL)
12 2L+
13
BROWN
BLOCK I/O COMON +24VDC
X7060 10
14 15
1M X7060
A20 SPV3 DRIVE
01 02 03
REF.(4011/04)
L1
KM60
MDS-DM-SPV3 -200120
200L1
1
2
201L1
202L1
TE1 L1
200L2
3
4
201L2
202L2
L2
200L3
5
6
201L3
202L3
L3
3P 4101/16
04
PE
AC200V POWER POWER LINE
FG
RELAY PCB AP3
7L+
05 06
XS17 5
7L+
XCN22 1 (CN22)
XS17 6
5M
XCN22 2
502
XCN9B 8 (CN9B)
5M DC24V POWER LINE
07 08 KA810
09
XT1 502
XS17 8
Z AXIS BRAKE RELEASE
a 4204/02 b
10 11
KA69 1 0
12
(G7SA)
500
XCN9A 10 (CN9A)
501
XCN9A 16
13 SAFETY RELAY UNIT A35
14 15
KA50_K4A
RELAY PCB AP2
XCN7 A3
XP93 3
XCN7
XP93
XP95 5
4903/12 KA50_K5A
15
16 XP95
KA69 30 33 34 4101/11 KM60
31
SPINDLE & SERVO POWER OFF
a 4101/14 b
01 02 03
A20 SPV3 DRIVE
MACHINE SIDE
MDS-DM-SPV3 -200120
SPINDLE MOTOR
TE1 U
U
U200(U)
V
V200(V)
V
W
W200(W)
W
04
M
KM101
05
1
2
U201(X)
X
3
4
V201(Y)
Y
5
6
W201(Z)
Z
3~
SPINDLE MOTOR 12000rpm SJ-VKS15-06ZT-S02 7.5kW(CONST.) 11 KW(30IN) 18.5W(5MIN)
4112/13 KM102 1 2
06 07
3
4
5
6
4112/14
08 (CN2SP)
09
M101
MT1 MT2
XCN2SP 5 GREEN 6
PURPLE
RT103
X1050 2
MT1
1
MT2
THERMISTOR
B102
10 SD
11 12 13
XCN2SP 7 YELLOW
X1050 5
SD*
8
SKY BLUE
6
RQ
3
PINK
3
RQ*
4
BROWN
4
P5(+5)
1
BLUE
7
LG
2
WHITE
8
14 9
FG
15
CONNECTOR CASE
PE
PULSE SIGNAL GENERATOR (WITH Z PHASE)
X1050 3 2 1 RQ MT1 MT2 6 5 4 SD* SD RQ* 9 8 7 FG 5G +5V OUTPUT CONNECTOR
01 RELAY PCB AP2
A20 SPV3 DRIVE DRIVE MDS-DM-SPV3-200120
02 03
XCN9B 18 (CN9B)
503
XP09 3
XCN9B 10
504
XP09 4
SPINDLE MOTOR COILING CHANGE
KA25 16 1
a 4112/15 b 4112/13
04 05
SAFETY RELAY UNIT A35 (CN1)
06
XCN9B 2 (CN9B)
XCN1 B2
505
KA53_K3
KA53_K2
KA53_K1
MACHINE DOOR CLOSE
4911/04
07 XT1 1M
XCN9B 20
08
2L+
4911/02
1M
09 10 11 RELAY PCB AP2
12 13
15
XP93 1
KA25 12 9 4112/02
POWER PANEL 1
XP95 2
KM102 43
21 22 4112/15
44
KM101 A2 A1
Z101
14 15
KA25 5 8 4112/02 15
16
XP95 3
KM101 45
21 22 4112/13
46
KM102 A2 A1
SPINDLE MOTOR COIL 1 (HIGH SPEED)
a 4111/04 b 4112/15 4912/11 SPINDLE MOTOR COIL 2 (LOW SPEED)
a 4111/06 b 4112/13 4912/08
01 02
MACHINE SIDE REF.(4011/17) SPINDLE MOTOR
2L1 2L2
03 QF104 (0.5A)
04
18L1
BU
18L2
BV
05 06 07 08 09 10 11 12 13 14 15
Z104
M104 M
~
AC200V 2P BLOWER MOTOR 0.04kW 0.3A(200V,50Hz) 0.25A(200V,60Hz)
01 REMOTE I/O AP1
02
X1DOL A7
Y1D
03 04 RELAY PCB AP2
RELAY PCB AP3
MACHINE SIDE
XP02 A7
05
XP06 XS02 1 161 13
06
a 4114/08 b
3L+
07
XP61 1
1M
KA24
KA24
XS03 3
YV108 XS10 1
550
XS10 2
1M
TOOL UNCLAMP SOL.
4114/06 1M
08 09 10 11
MACHINE SIDE
RELAY PCB AP2
REMOTE I/O AP1
SQ105
12
X710 1
XP41 1
122
XP01 A14
X1DIL A14
X16
XP01 B20
X1DIL B20
X00
2L+
13
X710 2
XP41 2
X710 3
XP32 1
TOOL UNCLAMP SENSOR
14 SQ106
15
100
TOOL CLAMP
01 REMOTE I/O AP1
02
RELAY PCB AP3
MACHINE SIDE
X1DOL A19
Y11
03 RELAY PCB AP2 XP02 A19
04
XP53 XS02 2 149 10
05
KA21
1M
a 4121/06 b 3L+
06
XP60 1
XS03 1
XS07 1
551
X718 1
XS07 2
1M
X718 2
(1)
(2)
SPINDLE THROUGH AIR
4121/05 1M
07 08
YV115
KA21
REMOTE I/O AP1 X1DOL A18
Y12
09 10
RELAY PCB AP2 XP02 A18
11
XP52 XS02 1 150 11
KA22
1M XT7060 BLOCK I/O
a 4121/13 b
12 22L+ XP60 4
13
XS03 2
KA22 4121/11
REMOTE I/O AP1
15
X7060 5
552
Y13
X1DOL A17
X7065 4
1M 1M
14
YV781
(PORT5)
XS08 1
X7065 3
(1)
(2)
FLOOD COOLANT (OPTION)
01 MACHINE SIDE
02
XT7060 BLOCK I/O
AIR KIT PANEL
03 3L+
04
XT1 3L+
YV720
(PORT3)
X7060 3
3L+
X7063 4
(1)
AIR CURTAIN CURTAIN
(2)
1M
05
1M
X7063 3
06 07 08 REMOTE I/O AP13 22L+
09 Q1315
10
Y2B (CN15) X1315
1
X7060 7
554
1M
12 13
15
X7067 4
1M
11
14
YV784
(PORT7) FU1315
REMOTE I/O AP1
Y10
X1DOL A20
X7067 3
(1)
(2)
MMS AIR JET (MP3 & THR. AIR OP.)
01 02 MACHINE SIDE
03 RELAY PCB AP2
04 05
SP709 X713 5
101
XP64 1
2L+
XP64 4
XP01 B19 2L+
06 07 08 09 10 11 12 13 14 15
REMOTE I/O AP1
X713 6
X11DIL B19
X01
SPINDLE AIR PRESSURE DOWN
01
A20 SPV3 DRIVE
MACHINE SIDE
MDS-DM-SPV3 -200120
02 03
CN31L
U
XCN31L B1
U203
X1001 A
V
A1
V203
B
W
B2
W203
C
M131 M
3~
X AXIS SERVO MOTOR HF-154S-A48 1.5kW
04 A2
D
G
05 06 07 08 09 10 11
CN2L
B132
SD
XCN2L 7
#25
X1011 6
SD
SD*
8
#25
7
SD*
RQ
3
#25
1
RQ
RQ*
4
#25
2
P5(+5V)
1
#21
8
P5(+5V)
LG
2
#21
5
LG
#25
3
CNT
#25
4
BT
BT
9
10
PE
12 13 14 15
CONNECTOR CASE
RQ*
SHD
ENCODER FOR MOTOR F/B TYPE:OSA18
01
A20 SPV3 DRIVE
MACHINE SIDE
MDS-DM-SPV3 -200120
02 03
CN31M
U
XCN31M B1
U204
X1002 A
V
A1
V204
B
W
B2
W204
C
M141 M
3~
Y AXIS SERVO MOTOR HF-154S-A48 1.5kW
04 A2
D
G
05 06 07 08 09 10 11
CN2M
B142
SD
XCN2M 7
#25
X1012 6
SD
SD*
8
#25
7
SD*
RQ
3
#25
1
RQ
RQ*
4
#25
2
RQ*
P5(+5V)
1
#21
8
P5(+5V)
5G
2
#21
5
5G
#25
3
CNT
#25
4
BT
BT
9
10
PE
12 13 14 15
CONNECTOR CASE
SHD
ENCODER FOR MOTOR F/B TYPE:OSA18
01
A20 SPV3 DRIVE
MACHINE SIDE
MDS-DM-SPV3 -200120
02 03
CN31S
U
XCN31S B1
U205
X1003 A
V
A1
V205
B
W
B2
W205
C
M151 M
3~
Z AXIS SERVO MOTOR HF-204BS-A48 2.0kW
04 A2
D
G
05 06 07 08 09 10 11
CN2S
B152
SD
XCN2S 7
#25
X1013 6
SD
SD*
8
#25
7
SD*
RQ
3
#25
1
RQ
RQ*
4
#25
2
RQ*
P5(+5V)
1
#21
8
P5(+5V)
5G
2
#21
5
5G
#25
3
CNT
#25
4
BT
BT
9
10
PE
12 13 14 15
CONNECTOR CASE
SHD
ENCODER FOR MOTOR F/B TYPE:OSA18
01 RELAY PCB AP2
REMOTE I/O AP1
2L+
02
XP09 2
2L+
XS15 2
510
XS15 1
KA810
EMERGENCY STOP
4101/09
03
XP09 1
04 05 SAFETY RELAY UNIT A35
06 07
XP03 10
510
XCN1 A4
XP03 1
511
XCN1 A5
KA50_K4 Z AXIS BRAKE RELEASE
4 3 4902/13 KA50_K5 8 7 4902/16
08 09
MACHINE SIDE Z AXIS SERVO MOTOR M151
10 KA1
11 12 13 14 15
1M
5 8 4204/18 RV1
YV154 XP54 1
512
X1023 1
XP54 2
1M
X1023 2
Z-AXIS BREAKE RELEASE
01
A301 ATC DRIVE MDS-D-SVJ3 -07NA
02 03
REF.(4011/07)
04
(CNP1)
4L1
XCNP1U L1
4L2
L2
L2
4L3
L3
L3
05
L1 AC200V POWER POWER LINE
XCNP2U P (CNP2)
06 D
07
REF.(4011/12)
08
23L1
XCNP2U L11
L11
23L2
L21
L21
CONTROL POWER LINE
09 RELAY PCB AP1
10
SAFETY RELAY A35
15
XCN7 A2
516
4911/15
11
EMERGENCY STOP MACHINE DOOR OPEN+SETUP OFF (OFF DELAY)
16
12
KA55A
XP89 XCN7 1 A1
XP89 2
KM301 A2 A1
a 4302/03 b 4301/21
Z301
13 2L+
14
XCN9U 5
SAFETY RELAY A35
15
(CN9)
DICOM
1M XCN6 A1
KA51
KA52
XCN6 A2
35
XCN9U 20
*EMGX
EMERGENCY STOP
01
A301 ATC DRIVE
MACHINE SIDE
MDS-D-SVJ3 -07NA
02 CNP3
03
KM301 U208
1
2
U207
X3001 2
V
V208
3
4
V207
3
W
W208
5
6
W207
4
U
XCNP3U
04
3P 4301/13
G
05
M301 M
3~
1
ATC MOTOR HF-KP73JKW04-S2 0.75kW G
FG
06 07 08 09 10 11
CN2
B302
XCN2U 1 P5(+5V)
BLUE
X3011 3
WHITE
6
LG
PINK
1
CNT
BT
9
BROWN
2
BT
SD
7
GREEN
8
SD
SD*
8
VIOLET
7
SD*
RQ
3
YELLOW
5
RQ
4
LIGHT BLUE
4
RQ*
9
SHD
LG
RQ*
2
PE
12 13 14 15
CONNECTOR CASE
P5(+5V)
ENCODER FOR MOTOR F/B TYPE:OSA18
01
A401 MAG. DRIVE MDS-D-SVJ3 -07NA
02 03
REF.(4011/09)
04
(CNP1)
4L1
XCNP1V L1
4L2
L2
L2
4L3
L3
L3
05
L1 AC200V POWER LINE
XCNP2V P (CNP2)
06 D
07
REF.(4011/13)
08
23L1
XCNP2V L11
L11
23L2
L21
L21
CONTROL POWER LINE
09 SERVO POWER OFF
10 11 12 13 2L+ XCN9V (CN9) 5
14
DICOM
SAFETY RELAY A35
15
KA51_K1B
XCN1 D4
RELAY PCB AP3
520
XS13 1
XS17 1
XCN9V 20
EMGX
01
A401 ATC DRIVE
MACHINE SIDE
MDS-D-SVJ3 -07NA
02 CNP3
03
KM401 U210
1
2
U209
X4001 2
V
V210
3
4
V209
3
W
W210
5
6
W209
4
U
XCNP3V
04
3P 4314/13
G
05
M401 M
3~
1
MAGAZINE MOTOR HF-KP73BJKW04-S2 0.75kW G
FG
06 RELAY PCB AP2
07
2L+
KA2 5 8 4312/20
08 1M
09
XP70 1 R V 2
YV404
KM401 522
13 14 4314/13
XP70 2
523
X4021 1
1M
X4021 2
MAGAZINE BRAKE
10 11 12 13
CN2 BLUE
X4011 3
WHITE
6
LG
PINK
1
CNT
9
BROWN
2
BT
7
GREEN
8
SD*
8
VIOLET
7
SD*
RQ
3
YELLOW
5
RQ
RQ*
4
LIGHT BLUE
4
RQ*
LG
BT SD
14 15
B402
XCN2V 1 P5(+5V) 2
9
P5(+5V)
SD
ENCODER FOR MOTOR F/B TYPE:OSA18
01 MACHINE SIDE
02 03
SAFETY RELAY A411 (G9SA) ROTARY SW."5"
SQ411 DOOR LOCK UNIT
SQ411 11
12
520
T12
521
T11
522
T22
523
T21
04
MAGAZINE DOOR CLOSE
05 SQ411
06
21
22
07 08
524
09 10
T31
A
T32
B
525
11 12 15
13 14 15
KM60 14 13 4101/16
38
43
44
39
1M A1
A2
KM401 A1 A2
Z401
16 MAGAZINE MOTOR POWER ON
a 4312/03 4312/07 b 4314/22 SAFETY RELAY UNIT POWER ON
01 02 03
REMOTE I/O AP13
MACHINE SIDE
3L+ DOOR LOCK UNIT SQ411
04
Q1305
Y21
SQ411 (CN5) X1305
FU1305
1
05
2101
1M
06 07 08 09 10 11 12 13 14 15
X1305 2
1M
E1
E2
MAGAZINE DOOR UNLOCK
01
MACHINE SIDE
02
MAGAZINE OPERATION PANEL (JB56)
03
XT4060 BLOCK I/O
SB412 X4062 4
1100
2L+
X4062 1
1101
X4064 4
2L+
X4064 1
1102
X4066 4
2L+
X4066 1
10
1103
X4068 4
11
2L+
X4068 1
SB413
06 07
(PORT2)
X1321 (CN21) 2
X20
(PORT4)
TOOL SELECT CCW PB.
X4060 4
X1322 (CN22) 2
X21 TOOL SELECT CW PB.
SA414
08 09 SB416
(PORT6)
(PORT8)
13 14 REMOTE I/O AP13
MACHINE SIDE
3L+
X4060 6
X1323 (CN23) 2
X22 MAGAZINE SETUP SWITCH
12
15
X4060 2 2L+
04 05
REMOTE I/O AP13
X4060 8
X1324 (CN24) 2
X23 MAGAZINE DOOR UNLOCK SWITCH
01 REMOTE I/O AP1
02
Y1B
RELAY PCB AP3
MACHINE SIDE
X1DOL A9 AIR KIT PANEL PANEL
03
RELAY PCB AP2
XP02 A9
04
XP06 XS02 3 159 15
KA26
1M BLOCK I/O XT7060 (AIR KIT PANEL)
a 4317/06 b
05 22L+ XP61 4
06
YV710
(PORT1)
KA26
XS03 4
XS12 1
X7060 1
4317/04
553
X7061 4
TOOL HOLDER UP SOL.
1M 1M
07
X7061 3
08 REMOTE I/O AP1
09 10 11
Y1C
X1DOL A8
RELAY PCB AP2
XP02 A8 XP06 XS02 2 160 14
KA25
1M
a 4317/13 b
12 22L+
13 14 15
KA25 4317/12
YV711
(PORT2)
XS11 1
X7060 2
554
X7062 4
1M 1M
X7062 3
TOOL HOLDER DOWN SOL.
01
A20 SPV3 DRIVE
A30 BATTERY BOX
2L+
02 03 (CN9B)
04 05 06 07
XCN9B 13
923
DOCOM
XCN9B 1
921
LG
XCN9B 4
922
+5V
XBTA 2 (BTA)
XT3 925
LG
XBTA 1
XT3 924
BT
09
11
A301 ATC DRIVE
(BAT)
A401 MAG. DRIVE
14 (BAT)
15
XBATU 2 XBATU 1
12 13
DO(ALM)
LOW BATTERY DETECTION
CASE EARTH
08
10
XT1 2L+
XBATV 2 XBATV 1
ABS. POSITION POSITION BACK BACK UP
01 RELAY PCB AP2
02
A55
2L+
03
XP07 2
X40 CN1 1
XP07 1
X40 3
1M
04 05 REMOTE I/O AP1
06
Y14
X1DOL A16
XP02 A16
152
XP07 4
X41 CN2 1
XP01 B8
128
XP07 3
X41 2
07 08
X41 3
09 10
REMOTE I/O AP1
11 12 13 14 15
X1DIL B8
X0C
01 02
REF.(4011/23)
2L2 2L1 2L3 MACHINE SIDE
03 QF801
KM801
04 05
(6-10A)-50Hz (4-6.3A)-60Hz
1
2
U801
3
4
V801
5
6
W801
M801 HYDRAULIC PUMP MOTOR 1.2KW 7.8A(200V/50Hz) 5.7A(200V/60Hz)
M 3~
4403/13 G
Z801
06 07 08 09 10
REMOTE I/O AP1
Y01
RELAY PCB AP2
X1DOL B19
V5
XP02 B19
1M
a 4403/13 b
SSR
R19
HL9
11 12 17
V5
13
XP94 3
60
XP94 1
16
4403/10
14 15
16
KM801 A1 A2
HYDRAULIC PUMP MOTOR STARTER
a 4403/04 b
01 02
REF.(4011/16)
2L2 2L1 2L3
MACHINE SIDE
03 QF802
KM802
04 05
M802
1
2
3
4
V802
5
6
W802
U802
HEAD COOLANT PUMP MOTOR 0.2kW 0.9A(200V/50Hz,60Hz)
M
3~
(0.9-1.25A)
G
4404/15 Z802
06
M852
07
HEAD COOLING FAN MOTOR
M
16
08 09 10 11 12
REMOTE I/O AP1
Y09
RELAY PCB AP2
X1DOL B11
XP02 B11
KA6 1
1M 16
a 4404/15 b
13 R25
HL15 HEAD COOLANT PUMP MOTOR STARTER
14 KA6
15
12 9 4404/12
KM802 A2 A1
XP85 3 141 15 XP85
16
a 4404/04 b
01 RELAY PCB AP2
02 03
REMOTE I/O AP1
Y15
X1DOL A15
KA15 16 1
XP02 A15
1M
GREASE LUBRICATION PUMP MOTOR ON
a 4405/09 b
04
R23
HL13
05 06 MACHINE SIDE
07 AIR KIT PANEL PANEL
RELAY PCB AP2
08 09 10
GREASE UNIT
3L+ XT1 XP46 3L+ 1
KA15 (4L+) 5 8 4405/03
XP71 1 570
X770 1
WHITE(+)
XP71 2 1M
X770 2
BLACK(-)
M701 M
GREASE PUMP MOTOR 3.0A(START) 0.8A(NOMAL)
1M
11 YV702
12 13 14 15
GREASE PRESSURE DOWN VALVE 1.1A(NOMAL)
01 02
REF.(4011/16)
2L2 2L1 2L3
MACHINE SIDE
03 QF803
04 05
KM803
X780 1
1
2
U803
3
4
V803
2
5
6
W803
3
M803 M
3~
FLOOD COOLANT PUMP MOTOR G
4406/15
0.23 kW/3.5A(50Hz) 0.365 kW/3.5A(60Hz) (MTH2-50/2)
Z803
06
THROUGH COOLANT PUMP MOTOR(OP.) POWERFUL COOLANT PUMP MOTOR(OP.)
07
0.635KW/1.04KW 50Hz/60Hz (MTH2-60/6) 200V 50Hz 5.8A 200V 60Hz 6.0A
08
HIGH PRESSURE THROUGH COOLANT PUMP MOTOR(OP.)
09
2.2KW/3.0KW 50Hz/60Hz (50Hz:CRK2-180AMA) (60Hz:CRK2-130AMA) 200V 50Hz 9.05A 200V 60Hz 11.6A
10 11 RELAY PCB AP2
12 13
REMOTE I/O AP1
Y00
X1DOL B20
V6
XP02 B20
1M
a 4406/15 b
SSR
R18
HL8
14 FLOOD COOLANT PUMP MOTOR STARTER
15
17
V6
XP94 2
61
KM803 A2 A1
a 4406/04 b
01 02 03
MACHINE SIDE
RT107
04
THERMO AMP A41
REMOTE I/O AP1
X711 3
910
XCN301 1
XCN300 5
900
X1AIO 3
X711 4
911
XCN301 2
XCN300 6
901
X1AIO 5
X713 1
912
XCN302 1
XCN300 9
902
X1AIO 13
X713 2
913
XCN302 2
XCN300 10
903
X1AIO 15
X713 3
914
XCN303 1
XCN300 15
904
X1AIO 2
X713 4
915
XCN303 2
XCN300 16
905
X1AIO 1
X714 1
916
X714 2
917
R6
SPINDLE THERMO METER ANALOG INPUT INPUT (HEAD)
05 06 RT111
07 08
R7
COLUMN1 THERMO METER ANALOG INPUT INPUT (COLUMN FRONT)
09 10
RT112
11 12 13 RT113
14 15
R4
COLUMN1 THERMO METER ANALOG INPUT INPUT (BASE)
01 RELAY PCB AP2
2L+
02
QF801 21
03
22
HYDRAULIC PUMP (4403/22)
QF802
04
21
22
HEAD COOLANT PUMP (4404/22)
05
QF803 21
06
22
FLOOD COOLANT (4406/22)
QF805
07
21
22
COVER COOLANT (OP.) (4701/22)
08 09 10 11 12 13 14 15
XT1 126
XP24 1
XP01 A10
REMOTE I/O AP1
X1DIL A10
X1A
MOTOR THERMAL TRIP
01 02
REF.(4011/21)
2L2 2L1 2L3
MACHINE SIDE
03 QF805
04 05
KM805
X785 1
1
2
U805
3
4
V805
2
5
6
W805
3
M805 M
3~
COVER COOLANT PUMP MOTOR G
4701/15 Z805
06
0.73 kW/5.8A(50Hz) 1.21 kW/6.0A(60Hz) (MTH4-40/4A)
07 08 09 10 11 RELAY PCB AP2
12 13
REMOTE I/O AP1
Y05
X1DOL B15
V1
XP02 B15
1M
a 4701/15 b
SSR
R14
HL4
14 COVER COOLANT PUMP MOTOR STARTER
15
17
V1
XP96 1
137
KM805 A2 A1
16
a 4701/04 b
01 02 03
MACHINE SIDE REMOTE I/O AP1
RELAY PCB AP2
X1DOL B14
Y06
XP02 B14
OPERATION BOX
XP15 1
138
X900 1
XP15 2
2L+
X900 2
HL32 POWER ON LED
2L+
04 05 06 MACHINE SIDE
07 OPERATION BOX
08
A1:NC PANEL(SMART) PANEL(SMART)
SB31 X900 3
09
2L+
4
10
REF.(4801/17)
SB30 X900 5
11
536
6
537
12 13 RELAY PCB AP2
14
RELAY PCB AP3
2L+
15
NC POWER OFF
535
XP16 2L+ 2
XP17 2
XS02 3
NC POWER ON
01 MACHINE SIDE
02
OPERATION BOX A1:NC(SMART) A1:NC(SMART)
03
AP3(PCB)
7L+ XDCIN 1 DC24V
7L+
XS04 1
5M
XS04 2
5M
04
XDCIN 2 0V
05 FG
06
XDCIN 3 XOPT
*1
*1
07 08
NC DC24V(IN)
PE
SPEC.
STD.
TO
A301 (ATC DRIVE) XCN1AU
REF.
(4301/19)
A3 (MECHANICAL OPERATING PANEL)
09
DC24V
10
0V
X249 1
2
7L+
XS04 3
5M
XS04 4
11 12 13 OPTION
14 15
A2 (KEYBOARD PANEL)
AP33 (REMOTE I/O) HANDLE BOX OP.
01 MECHANICAL OPERATING PANEL
02
OPERATING I/O UNIT A2 MECHANICAL OPERATING PANEL A3
SA1(AXIS SEL.)
10L+
03 04 05 06 07 08
COM
CN4 4
BIT0
1
X243 B25
1500
XCG37 B25
X100
BIT1
6
B24
1501
B24
X101
BIT2
2
B23
1502
B23
X102
BIT3
5
B22
1503
B22
X103
INH.
7
B21
1504
B21
X104
AXIS CODE CODE 1
AXIS CODE CODE 2
AXIS CODE CODE 3
AXIS CODE CODE 4
AXIS CODE CODE 5 AXIS SELECT SELECT X100 X100 X101 X101 X102 X102 X104
09 10 11
OFF X Y Z
SB15 X245 1 ALL ZERO RETURN
B20
1505
B20
X105
3
B19
1506
B19
X106
2
B18
1507
B18
X107
2
12
ALL ZERO RETURN RETURN
SB1 CN8 1 CYCLE START
13
CYCLE START
SB2
14 FEED HOLD
15
FEED HOLD
01 MECHANICAL OPERATING PANEL
OPERATING I/O UNIT A2 MECHANICAL OPERATING PANEL A3
02
10L+ X246 1
03 04
4
X243 B12
1513
XCG37 B12
X10D
05
5
B11
1514
B11
X10E
CN3 2
B10
1515
B10
X10F
3
A25
1520
A25
X110
X243 A24
1521
XCG37 A24
X111
A23
1522
A23
X112
A22
1523
A22
X113
A21
1524
A21
X114
SPARE
SPARE
06 07 08 09 10 11
13 14
+Y
JOG. +Y
SB7 JOG. -Y
SB8
+X
JOG. +X
SB9
-X
15
SPARE (MODE 3 ENABLE 2)
SB6
-Y
12
SPARE (MODE 3 ENABLE 1)
SB10
JOG. -X
01 02 03
MECHANICAL OPERATING PANEL MECHANICAL OPERATING PANEL A3
SA5
OPERATING I/O UNIT A2
10L+ X241 1
PRGRAM LOCK
2
X243 A16
1529
XCG37 A16
X119
A15
1530
A15
X11A
A14
1531
A14
X11B
PROGRAM LOCK
04 05
SB14 CHIP CONVEYOR (OPTION)
CHIP CONV.
06 07 08
CN3 1 SB15 CN3 4 DOOR UNLOCK
5
09
6
10 11
X240 5
2L+
SAFETY RELAY
6
5052
4
X243 A13
1532
7
X240 7
2L+
SAFETY RELAY
8
5051
REF.(4911/21)
X243 A12
1533
REF.(4912/02)
SA6 X241 3 SET UP
12 13
8
14
5 6
15
DOOR UNLOCK CONTROL BOX
X246 3
XCG37 A13
A12
X11C
X11D
SET UP SW.
SPARE
01 MECHANICAL OPERATING PANEL
02
OPERATING I/O UNIT A2
MECHANICAL OPERATING PANEL A3
10L+
03
SB73 X243 A9
1660
XCG37 A9
R10.0
B9
1661
B9
R10.1
SPDL OVRD UP
04 05
SPINDLE OVRD UP
SB74
SPDL OVRD DN
SPINDLE OVRD DOWN
06 SA70 (RAPID OVRD)
07 08 09 10 11
COM
CN5 4
bit0
1
X243 A8
1662
XCG37 A8
R10.2
bit1
6
B8
1663
B8
R10.3
bit2
2
A7
1664
A7
R10.4
inh.
7
B7
1665
B7
R10.5
RAPID OVRD CODE 1
RAPID OVRD CODE 2
RAPID OVRD CODE 3
RAPID OVRD INHBIT
RAPID
R10.2 R10.2 R10.3 R10.3 R10.4 R10.4 R10.5
12 13 14 15
R0 R1 R2 10 25 50 100
SA71 (FEED OVRD)
COM
CN6 4
bit0
1
X243 A6
1666
XCG37 A6
R10.6
bit1
6
B6
1667
B6
R10.7
bit2
2
A5
1668
A5
R10.8
FEED OVRD CODE 1
FEED OVRD CODE 2
FEED OVRD CODE 3
01
OPERATING I/O UNIT A2
MECHANICAL OPERATING PANEL MECHANICAL OPERATING PANEL A3
02
10M Y100
XCG32 B20
2500
X244 B20
Y101
B19
2501
B19
CN9 HL110 4
03
CONVEYOR FORWARD
HL111
04
5
CONVEYOR REVERSE
6
05
Y102
B18
2502
B18
06
Y103
B17
2503
B17
CN8 HL112 6
CYCLE START
HL113 5
FEED HOLD
4
07
HL114
Y104
B16
2504
B16
Y105
B15
2505
B15
Y106
B14
2506
B14
CN3 8
SPARE
Y107
B13
2507
B13
CN3 7
SPARE
SPINDLE START
08
HL115 SPINDLE REVERSE
09 10 11
9
12 13
Y108
B12
2508
B12
X246 9
SPARE
Y109
B11
2509
B11
10
SPARE
14
14 15
Y10A
HL120 B10
2510
B10
CHIP CONVEYOR
01 OPERATING I/O UNIT A2
MECHANICAL OPERATING PANEL MECHANICAL OPERATING PANEL A3
02
10M
03 04 05 06 07
Y110
XCG32 A20
2520
X244 A20
Y111
A19
2521
A19
2
2520
INDICATOR LIGHT (OP.) (RED) ALARM
2521 REF. (/)
Y112
Y113
A18
A17
2522
2523
A18
A17
3
2522
4
10M
X247 1
INDICATOR LIGHT (OP.) (YELLOW) FINISH
INDICATOR LIGHT (OP.) (GREEN) START
SPARE
SPARE
Y114
A16
2524
A16
2 14
08 09
X261 1
Y115
A15
2525
A15
X247 3
SPARE
SPARE
10
Y116
A14
2526
A14
4
Y117
A13
2527
A13
5
SPARE
11
SPARE
12
Y118
A12
2528
A12
6 15
13 14 15
Y119
A11
2529
A11
X247 7
SPARE
SPARE
Y11A
A10
2530
A10
8
Y11B
A9
2531
A9
9
SPARE
01 02
MACHINE SIDE OPERATION BOX OPERATION PANEL (PCB)
03 04 05
PULSE GENERATOR
A1:NC(SMART) A1:NC(SMART)
XENC 4
HA
610
HB
611
14
1HB
+5V
612
10
+5V
0V
613
1
1HA PULSE GENERATOR
0V
06 07 08 09 10
615 REF.( / )
X902 1
12 13 14 15
2HA
616
2
13
2HB
617
3
20
+5V
618
4
11
0V
5
11
XENC 3
FG
HANDLE BOX PULSE GENERATOR (OP.)
01 MACHINE SIDE
02 03
OPERATION BOX MODULER JACK for 100BASE-T
A1:NC(SMART)
(LAN)
04 05 06 07 08 09 10 11 12 13 14 15
XLANA 1
XLANB 1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
100BASE-T I/F
01 MACHINE SIDE
02
OPERATION BOX
RELAY PCB AP2
SAFETY RELAY UNIT A35
A3 OPERATING PANEL
2L+
03
CN7 1
2L+
3
2L+
SB26
04
X240 1
XP15 4
3
2L+
XP03 XCN2 11 A1
EMERGENCY STOP SW. COMMON
EMERGENCY STOP SW. OPERATION PANEL
5011 2 5021 4
05 06 REF.( / )
X248 1
5011
07 08
3
5021 5012
2
5022
4
X240 2 4
XP15 7
EMERGENCY STOP SW. HANDLE BOX (OPTION)
8
(NOTE 1)
09 10 11
MAGAZINE OPERATION PANEL (JB56)
SB411 X746 1
12 13
XP13 1
5012
2
5022
2
3
5013
3
4
5023
4
14 CHIP CONVEYOR EMG.BOX(OP.)
15
SB811 5014
XCCES 1
XP12 1
EMERGENCY STOP SW. MAGAZINE OPERATION PANEL (JB56)
01
RELAY PCB AP2 EMG.CIRCUIT (1) REF.(4901/21)
02
XP03 14
5019
15
5029
03 04 05 06 07
SAFETY RELAY UNIT A35
XCN2 (CN2) A2
KA56
KA50_K3
4904/07
4902/22
4902/08 4902/1 4902/13 3 4902/16 4903/12 a 4902/08 b 4902/21
KA50_K1A
KA50_K1A 4902/07
09 XCN2 (CN2) A3
KA56
KA50_K3
4904/07
4902/22
KA50_K2A EMERGENCY STOP B
11 12
4902/11 4902/1 4902/13 3 4902/16 4903/15 a 4902/11 b 4902/21
KA50_K2A
KA50_K2A
4902/10
2L+ KA50_K1A
KA50_K2A
KA50_K3
4902/07
4902/10
4902/22
KA50_K4
13
EMERGENCY STOP A & B
14 15
1M EMERGENCY STOP A
08
10
KA50_K1A
4904/11 4204/0 4204/06 6 a 4904/11 b 4902/21
KA50_K4
KA50_K1A
KA50_K2A
KA50_K3
KA50_K5
01 02 03
SAFETY RELAY UNIT A35
2L+
RELAY PCB AP2
KA56 (CN1)
KM60
XCN1 XP03 D1 8
XP08 1
5031
XCN1 XP03 D2 9
XP08 2
109
21 22 4101/16
4904/07
04
(CN1)
05 06
REMOTE I/O AP1
07 (CN4)
XCN4 XP04 A3 3
XP01 B11
X1DIL B11
X09
ALL POWER OFF OFF
08 09 10 11
2L+
1M
KA50_K1A
KA50_K4A
12
a 4104/14 b
4902/07
13
KTK1
EMERGENCY STOP A (WITH OFF DELAY)
KA50_K4A
14 KA50_K2A
15 4902/10
KA50_K5A
EMERGENCY STOP B (WITH OFF DELAY)
a 4101/16 b
01 RELAY PCB AP2
02
SAFETY RELAY UNIT A35
2L+ XP03 2
2L+
XCN1 (CN1) A1
XP03 5
1M
XCN1 (CN1) A2
D1 SAFETY RELAY POWER SUPPLY
1M
03 04 05 06 07
REMOTE I/O AP1
Y0E
RELAY PCB AP2
X1DOL B6
XP02 B6
146
KA56
XP04 XCN4 (CN4) 4 A1
NC READY 4902/07 4902/1 4902/10 0 a 4902/07 b 4903/03
08
KA56
09 MACHINE SIDE
10
OPERATING BOX SAFETY RELAY UNIT A35
11 12 13 14 15
KA50_K4
KA50_K5
(CN5)
(CN5)
RELAY PCB AP2 NC UNIT
XCN5 XP04 3 6 XCN5 XP04 2 7
9L+
XP14 3
XEMG 3
+24V
5035
XP14 4
XEMG 2
EMG
XEMG 1
FG
EMERGENCY STOP 1 (X15F)
01
MACHINE SIDE SAFETY RELAY UNIT A35
DOOR LOCK UNIT SQ21
02
SQ21 5054 11
KA53_K5
XCN3 (CN3) A2
1M DOOR CLOSE 1
12
03
KA53_K1
KA53_K1
4112/06 06 4911 4911/0 /03 3 4911 4911/0 /08 8 a 4112/ b
4911/02
04 SQ21
05
KA53_K1
5055 21
KA53_K5
XCN3 (CN3) A3
KA53_K2 DOOR CLOSE 2
22
2L+ 2L+
06
XCN3 (CN3) A1
KA53_K2
KA53_K2
4112/06 4911/0 4911/06 6 4911/0 4911/08 8 a 4112/06 b
4911/05
07 2L+
08 2L+
09 10
XCN4 B3
KA53_K1
KA53_K2
KA54
KA53_K5
DOOR CLOSE or SETUP
4911/02 XCN4 (CN4) B4
4911/05 KA57
KA54
4912/17 4912/2 4912/22 2 a 4912/17 b
4911/22
2L+ KA53_K3
KA53_K4
KA51_K1A
KA52_K1A
KA58
11 KA57
KA58
DOOR CLOSE OR SETUP & EMERGENCY STOP
a 4911/13 b
12 4911/22
13
KA58
14
4911/11 KTK3
KA555 KA58 WITH OFF DELAY
15
KA55A
KA55A/KA555
a b a 4301/10 b
01 RELAY PCB AP2
02
OPERATING BOX INPUT (3) REF.(4813/04)
SAFETY RELAY UNIT A35
MACHINE SIDE
2L+
DOOR LOCK UNIT SQ21
XP15 2L+ 3
03
XP15 5052 5
SQ21
KA59 XP03 XCN2 XCN3 (CN2) (CN3) 12 C2 B 1 50 53 53
E1
E2
4911/18
04
MACHINE DOOR SAFETY SWITCH
1M (CN3)
05
XCN3 B2
1M
06 RELAY PCB AP2
07
2L+
KM102
08
5056
32 31 4112/15
2L+
XP08 4
09 REMOTE I/O AP1
10 11
KM101 32 31 4112/13
106
XP08 3
XP01 B14
X1DIL B14
X06
(CN4)
XCN4 XP04 A5 1
XP01 B13
X1DIL B13
X07
POWER OFF FINISH
SAFETY RELAY UNIT A35
12 2L+
KA53_K3
13 KA53_K4
14 15
107
MACHINE DOOR CLOSE
SFI AP2(PCB)
AP1 (REMOTE I/O)
SB103 2033
XP63 2
2033
XP01 B16
X1DIL B16
X04
TOOL UNCLAMP SW.
XP01 B17
X1DIL B17
X03
TOOL CLAMP SW.
2L+ 2L+
XP63 4
SB104 2034
2L+
XP63 1
XP63 3
2034
M80
SQ10
For 4th axis option.
QF62
XT***
QF3
A301
KM301
A401
KM401
QF60
L1
A20
KM60
XT2
QF5
QF104
KM101
KM102 KA69 QF7
A411
QF9 XT3
QF4
QF801
QF802
QF803
QF8
XT1
QF805
AP3
Z801 Z802 Z803 Z803 Z805 Z805
QF10
AP2
5
15
8
9
17
3
1
For 4th axis option.
10
QF62
XT***
QF3
A301
7
2
M80
SQ10
11
16
A401
6 KM301
KM401
QF60
14 L1
KM60
XT2
13
12
4
A20
7
18
6
5
QF5
3
QF104
KM10 1
4
1
2
KM1 02
12 16
15
14
13
10
16
15
14
13
11
QF801
QF802
QF803
QF805
17
18 18
Z801 Z802 Z803 Z805
8
9
GS1
GS2
13
14
15
16
QF5
QF104
KM10 1
KM1 02
1 QF801
QF802
QF803
QF805
6
Z801 Z802 Z803 Z805
GS1
GS2
2
3
4
5
11
9
12
11
10
22
11
9 KA69 QF7
11
QF8
1
XT3
15
16
17
18
QF10
XT1
3
14
A411
QF9
8 QF4
13
AP3
19
20
AP2
2 21
4
5
HOLE
1
6 AP13
A35
7
AP1 CN300
A41
A55 CN301
LIST GROUP GROUP UNIT A6 NO.
PARTS NO.
CN302
CN303 CN304
CONTROL PANEL CATEGORY B
PARTS NAME
MODEL
QTY MAKER
REMARKS
A
B
C
D
XT2
XT3
(PTUL80-9P + PTUL20-3P)
(PTUL20-6P)
4 4 1 1 1 2 2 2 3 3 3 4 0 0 L L L L L L L L L 0 8 8 2 2 2 2 2 2 2 2 2 U 8 V W
AC200V
5 5 5 4 4 4 2 2 2 2 2 2 9 9 9 9 9 9
DC 24V
XT1 (PTUL20-40P)
+ + + + + + + + + + + + + + + 5 5 6 6 6 7 7 2 2 M L L M M M M M M + L L L L L L L L L L L L L L 1 1 1 1 1 1 1 2 2 1 M 7 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 6 6 7 1 1
R O S N E S E S O L C R E V O C C T A : 0 2 3 1 W
AP13 STD
R V A
R O S N E S N E P O R E V O C C T A : 0 2 3 1 W
L A N G I S F F O R E W O P C T A
1 E S O L C R O O D E N I Z A G A M : 1 1 4 A
H C T I W S K C O L N U R O O D . G A M : ) 6 T 0 E L 4 O 1 I V W (
H C T I W S P U T E S E N I Z A G A M : 6 0 ) 4 D 1 E R W (
. B P W C T C E L E S L O O T : 6 ) 0 Y 4 A 1 R G W (
. B P W C C T C E L E S L O O T : ) 6 N 0 E 4 E 1 R G W (
6 5 4 3 2 1 0 9 8 7 6 5 4 3 2 1 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2
6 3 5 3 4 3 3 3 2 3 1 3 0 3 9 3 8 3 7 3 6 3 5 3 4 3 3 3 2 3 1 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 CN41 N 1 N 1 N 1 N 1 N 1 N 1 N 1 N 1 N 1 N 1 N 1 N 1 N 1 N 1 N 1 N 1 C X C X C X C X C X C X C X C X C X C X C X C X C X C X C X C X 2
4
1
3
X1301 X1337
CN1
X1340
RIO IN
CN39
DC24V 1 2
2
CN37
4
X1302
X1339
RIO OUT
CN20
CN2 1
CN19 CN18 CN17 CN16 CN15 CN14 CN13 CN12 CN11 CN10 CN9
3
9 1 3 1 X
DC24V
X1338
CN38 1
2
3 2 1 6
7 8
AP18 OPTION
7 1 3 1 X
6 1 3 1 X
5 1 3 1 X
4 1 3 1 X
3 1 3 1 X
2 1 3 1 X
1 1 3 1 X
0 1 3 1 X
9 0 3 1 X
CN8
8 0 3 1 X
CN7
7 0 3 1 X
CN6
6 0 3 1 X
CN5
CN4
K C O L N U R O O D E N I Z A G A M : 1 1 4 1 W
D E L T P U R R E T N I E N I Z A G A M : 6 ) 0 K 4 C 1 A L B W (
5 0 3 1 X
4 0 3 1 X
0 3 2
4
ROTARY SW "5"
8 1 3 1 X
9
5
JUMPER "1-2"
X1341
CN40
1
. L O S E S O L C R E V O C C T A : 1 3 7 1 W
. L O S N E P O R E V O C C T A : 0 3 7 1 W
) . P O ( D R V O R O Y E V N O C . V
X1320
[BLOCK I/O] MAG.BOX
X4067 (PORT 7) MAG INTERUPT LED (HL417)
W2414
(PORT 5)
XT4060 7
X4067 5
X4063 (PORT3) TOOL HOLDER DOWN SENSOR (SQ311)
W2311
X4061 (PORT1) TOOL HOLDER UP SENSOR (SQ310)
X4065 3
X4063
X4068 (PORT 8) MAG DOOR UNLOCK SW. W2414
8
X4068
X4066 (PORT 6) MAGAZINE SETUP SW. W2414
6
X4066
X4064
W2310
X4061
2
X4062 0 6 0 4 X
(SB413)
X4062 (PORT 2) TOOL SELECT CCW PB. W2412
1
(SA414)
X4064 (PORT 4) TOOL SELECT CW PB. W2412
4
(SB416)
(SB412)
[BLOCK I/O] AIR KIT PANEL
(PORT 7)
XT7060 7
X7065 (PORT 5) FLOOD COOLANT SOL. (OP.) (YV781)
W2781
X7063 (PORT3) AIR CURTAIN (YV720)
W2720
X7061 (PORT1) TOOL HOLDER UP SOL. (YV710)
X7067 5
X7065 3
X7063
(PORT8)
8
X7068
(PORT 6) X7066 SPINDLE THROUGH COOLANT SOL. (OP.) W2782
6
X7066
(PORT 4)
4
X7064
W2710
X7062 (PORT 2) TOOL HOLDER DOWN SOL. W2711
1
X7061
(YV782)
2
X7062 0 6 0 7 X
(YV711)
MAIN BREAKER BOX (JB53) 1 2 3
QF1
W1302
W1411
W1113
W1102
W1105
W1111
W1081
W1402
W1803
W1132
W1805
W1801
22
W1142
W1401
W1152
W1141
22
W1802
W1151
W1301
22
W1110
W1852
34
28
W1131 W1101 28
W1154
W1115
W1021
W1410
45
W1406
W1302
W1411
W111D
W110C
W110F
W111B
W1081
W1402
W1803
W1132
W1805
W180B
22
W114C
W1401
W115C
W114B
22
W180C
W115B
W1301
22
W111A
W185C
34
28
W1131 W110B 28
W115E
W111F
W102B
W1410
45
W1406
W1302
W1411
W111P
W110N
W110S
W111M
W1081
W1402
W1803
W1132
W1805
W180M
22
W114N
W1401
W1301
22
22
W115N
W111L
W114M
W180N
W115M
W185N
34
28
W1131 W110M 28
W115R
W111S
W102M
W1410
45
W1406
A30
1
2
TRANS BOX (JB52) 2
1
O A
R2 1
1
5
T2 2
1
5
4
R0
O H T 1 O H 2T
S2 2
3
O D
3
5
4
S0
2
3
4
T0
X746
6
2
3 4
1
SPINDLE SIDE SW. PANEL
1 3
2 3
PARTS LIST NO.
PARTS NO.
PARTS NAME
CATALOG TYPE
REMARK
D.NO.
MAKER
QTY
1
D15IA004050
PUSH BOTTON
ABW110B
TOOL UNCLAMP
SB103
IZUMI DENK
1
2
D15IA004050
PUSH BOTTON
ABW110B
TOOL CLAMP
SB104
IZUMI DENK
1
3
D13IA002440
COVER
OCW-10B
IZUMI DENK
2
parameter # TIM1 TIM2 TIM3 TIM4 TIM5 TIM6 TIM7 TIM8 TIM9 TIM10 TIM11 TIM12 TIM13 TIM14 TIM15 TIM16 TIM17 TIM18 TIM19 TIM20 TIM21 TIM22 TIM23 TIM24 TIM25 TIM26 TIM27
PLC device R10900 R10901 R10902 R10903 R10904 R10905 R10906 R10907 R10908 R10909 R10910 R10911 R10912 R10913 R10914 R10915 R10916 R10917 R10918 R10919 R10920 R10921 R10922 R10923 R10924 R10925 R10926
definition
D145,T18 tool measure arm extention timer T19,T20 hydraulic pump on timer grease on timer T26 tool clamp delay timer T21 ATC torque over timer D468 ATC stop time TOOL UNCLAMP CONFIRMING DELAY TIMER TOOL UNCLAMP CONFIRMING DELAY TIMERAT( ATC SWING SPEED LOW MODE ONLY)
-
unit 10 msec 10 msec min 10 msec 10 msec min 10 msec 10 msec -
parameter # TIM49 TIM50 TIM51 TIM52 TIM53 TIM54 TIM55 TIM56 TIM57 TIM58 TIM59 TIM60 TIM61 TIM62 TIM63 TIM64 TIM65 TIM66 TIM67 TIM68 TIM69 TIM70 TIM71 TIM72 TIM73 TIM74 TIM75
PLC device R10948 R10949 R10950 R10951 R10952 R10953 R10954 R10955 R10956 R10957 R10958 R10959 R10960 R10961 R10962 R10963 R10964 R10965 R10966 R10967 R10968 R10969 R10970 R10971 R10972 R10973 R10974
T238 D402,T114 D403, T80 D140 D400, T37 D404, T113 D405, T92
D300, T22 D301, T23 D302, T133 D303, T69 D304, T174 D305 D306 D307 T489/490 T90 T91 T33 T272 T273
definition
unit
warm-up warning timer 4th AXIS TABLE CLAMP CONFIRMIG TIMER 5th AXIS TABLE CLAMP CONFIRMIG TIMER HEAD COOLING CHILLER AUTO OFF TIMER HYD. PUMP OFF TIMER 4th AXIS TABLE UNCLAMP CONFIRMIG TIMER 5th AXIS TABLE UNCLAMP CONFIRMIG TIMER pallet air on timer pallet air off timer PC shutter close delay timer tool measure air on time (s (system reserve) (system reserve) (system reserve) (system reserve) inverter chip conveyor reverse timer inverter chip conveyor forward timer cycle-finish buzzer finish timer cyclone filter coolant level low timer cyclone filter coolant level high timer
100 msec 100 msec 100 msec 100 msec 100 msec 100 msec 100 msec 100 msec 100 msec 100 msec 100 msec 100 msec 100 msec 100 msec 100 msec 100 msec 100 msec 100 msec 100 msec 100 msec
parameter # TIM97 TIM98 TIM99 TIM100 TIM101 TIM102 TIM103 TIM104 TIM105 TIM106 TIM107 TIM108 TIM109 TIM110 TIM111 TIM112 TIM113 TIM114 TIM115 TIM116 TIM117 TIM118 TIM119 TIM120 TIM121 TIM122 TIM123
PLC device R16192 R16193 R16194 R16195 R16196 R16197 R16198 R16199 R16200 R16201 R16202 R16203 R16204 R16205 R16206 R16207 R16208 R16209 R16210 R16211 R16212 R16213 R16214 R16215 R16216 R16217 R16218
T250 T195 T48 T49
definition
unit
saving energy mode saving energy mode (work light) motion sensor delay timer NC monitor off timer -
100 msec 100 msec 100 msec 100 msec -
parameter # TIM145 TIM146 TIM147 TIM148 TIM149 TIM150
PLC device R16240 R16241 R16242 R16243 R16244 R16245
definition
unit
-
-
parameter # RS1 RS2 RS3 RS4 RS5 RS6 RS7 RS8 RS9 RS10 RS11 RS12 RS13 RS14 RS15 RS16 RS17 RS18 RS19 RS20 RS21 RS22 RS23 RS24 RS25 RS26 RS27
PLC device R10980 R10981 R10982 R10983 R10984 R10985 R10986 R10987 R10988 R10989 R10990 R10991 R10992 R10993 R10994 R10995 R10996 R10997 R10998 R10999 R11000 R11001 R11002 R11003 R11004 R11005 R11006
-
definition
unit
R0 value (rapid traverse speed %) R1 value (rapid traverse speed %) R2 value (rapid traverse speed %) spindle jog value (spindle jog speed r,p,m) warm up work No. spindle load limit alarm 1 spindle load limit alarm 2 spindle load change rate 1 spindle load change rate 2 setting unit spindle motor coiling change speed spindle motor coiling change speed hysterisys spindle arrive on the speed [%](M160) spindle arrive on the speed [%](M161) spindle arrive on the speed [%](M162) spindle manual max. speed in maintenance mode spindle direction for multipoint orientation MULTIPOINT ORIENTING SHIFT AMOUNT SETTING RA magazine pocket interval oil & air alarm counter data for tool desorption position ATC warm up counter ATC warm up, heavy tool delay counter (system reserve) (system reserve) -
% % % rpm % % % % rpm rpm ±% ±% ±% rpm 0.1 degree mm -
parameter # RS49 RS50 RS51 RS52 RS53 RS54 RS55 RS56 RS57 RS58 RS59 RS60 RS61 RS62 RS63 RS64 RS65 RS66 RS67 RS68 RS69 RS70 RS71 RS72 RS73 RS74 RS75
PLC device R11028 R11029 R11030 R11031 R11032 R11033 R11034 R11035 R11036 R11037 R11038 R11039 R11040 R11041 R11042 R11043 R11044 R11045 R11046 R11047 R11048 R11049 R11050 R11051 R11052 R11053 R11054
-
definition
unit
VCS low temperature mode at ATC temperature tool ID sensor installation position pocket No. inverter chip conveyor counter -
-
parameter # RL1 RL2 RL3 RL4 RL5 RL6 RL7 RL8 RL9 RL10 RL11 RL12 RL13 RL14 RL15 RL16 RL17 RL18 RL19 RL20 RL21 RL22 RL23 RL24 RL25 RL26 RL27
PLC device R11060 R11062 R11064 R11066 R11068 R11070 R11072 R11074 R11076 R11078 R11080 R11082 R11084 R11086 R11088 R11090 R11092 R11094 R11096 R11098 R11100 R11102 R11104 R11106 R11108 R11110 R11112
R11061 R11063 R11065 R11067 R11069 R11071 R11073 R11075 R11077 R11079 R11081 R11083 R11085 R11087 R11089 R11091 R11093 R11095 R11097 R11099 R11101 R11103 R11105 R11107 R11109 R11111 R11113
definition
unit
tool unclamp check position tool clamp check position tool unclamp commanding position tool clamp commanding position X axis set up position Y axis set up position tool unclamp command position (type 2) tool clamp command position (type 2) X axis tool length air blow position Y axis tool length air blow position PC Hook1 retract position PC Hook1 extend position PC Hook2 retract position PC Hook2 extend position tool unclamp command position (low temperature mode) tool clamp command position (low temperature mode) ITS (spindle retracting offset) -
-
parameter # RL49 RL50 RL51 RL52 RL53 RL54 RL55 RL56 RL57 RL58 RL59 RL60 RL61 RL62 RL63 RL64
PLC device R16352 R16354 R16356 R16358 R16360 R16362 R16364 R16366 R16368 R16370 R16372 R16374 R16376 R16378 R16380 R16382
R16353 R16355 R16357 R16359 R16361 R16363 R16365 R16367 R16369 R16371 R16373 R16375 R16377 R16379 R16381 R16383
definition
unit
-
-
parameter # R2110 R2111 R2112 R2113 R2114 R2115 R2116 R2117 R2118 R2119 R2120 R2121 R2122 R2123 R2124 R2125 R2126 R2127 R2128 R2129 R2130 R2131 R2132 R2133 R2134 R2135 R2136
PLC device
definition
unit
-
R0 traverse feed rate R1 traverse feed rate R2 traverse feed rate spindle jog speed (ID BIG PLUS 4→5) Spare Spare For Tool ID spindle speed at jog PLC Inverter Chip Conveyor Counter -
% % % 1 /min -
-
parameter # R2158 R2159 R2160 R2161 R2162 R2163 R2164 R2165 R2166 R2167 R2168 R2169 R2170 ~ R2219 R2220 R2221 R2222 R2223 R2224 R2225 R2226 R2227 R2228 R2229 R2230 R2231
PLC device
definition
unit
~ -
~ -
spindle load data (tryal run) spindle load data (tryal run) spindle load data (warm up) spindle load data (warm up) spindle load data (warm up) spindle load data (warm up) spindle load data (warm up) oil & air alarm counter -
-
-
-
-
-
ITS T1
-
-
-
ITS T2
-
parameter #
PLC device
definition
-
-
setup position of X
-
-
setup position of Y
-
-
tool unclamp call position 2
unit
R2252 R2253 R2254 R2255 R2256 R2257 R2258 R2259 R2260 ~ R2299
-
-
tool clamp call position 2
~ -
~ -
-
mm (long) mm (long) 0.001 deg (long) 0.001 deg (long) -
-
-
Memory Active Memory Active Memory Active Memory Active Memory Active Memory Active Memory Active Memory
R2300 R2800 R2301 R2801 R2302 R2802 R2303 R2803 R2304 R2804 R2305 R2805 R2306 R2806 R2307
-
Bit type…
scan
Bit type…
scan
Bit type…
scan
Bit type…
scan
Bit type…
scan
Bit type…
scan
Bit type…
scan
Bit type
scan
parameter # Memory Active Memory Active Memory Active Memory Active Memory Active Memory Active Memory Active Memory Active Memory Active Memory Active Memory Active Memory Active Memory Active Memory
PLC device R2320 R2820 R2322 R2822 R2324 R2824 R2326 R2826 R2328 R2828 R2330 R2830 R2332 R2832 R2334 R2834 R2336 R2836 R2338 R2838 R2340 R2840 R2342 R2842 R2344 R2844 R2346
definition
R2321 AFC Z axis load meter meter revision quantity quantity R2821 R2323 R2823 R2325 R2825 R2327 R2827 R2329 R2829 R2331 R2831 R2333 R2833 R2335 R2835 R2337 R2837 R2339 R2839 R2341 amount of new heat displacement correction Z axis correction R2841 (transfer to R4670 in ladder) R2343 amount of new heat displacement correction Y axis correction R2843 (transfer to R4671 in ladder) R2345 amount of new heat displacement correction X axis correction R2845 (transfer to R4672 in ladder) R2347
unit % (long) 0.1 deg C (long) 0.1 deg C (long) 0.1 deg C (long)
parameter # Memory Active Memory Active Memory Active Memory Active Memory Active Memory Active Memory Active Memory Active Memory Active Memory Active Memory Active Memory Active Memory Active Memory
PLC device R2365 R2865 R2366 R2866 R2367 R2867 R2368 R2868 R2369 R2869 R2370 R2870 R2372 R2872 R2374 R2874 R2376 R2876 R2378 R2878 R2380 R2880 R2382 R2882 R2384 R2884 R2386
R2371 R2871 R2373 R2873 R2375 R2875 R2377 R2877 R2379 R2879 R2381 R2881 R2383 R2883 R2385 R2885 R2387
definition
unit
AFC min. value of of 2nd override override
0.01 %
AFC max. value of 2nd override override
0.01 %
AFC step value value of 2nd override override
0.01 %
AFC lower
%
AFC upper
%
-
-
-
-
ATC execution position position amount of ATC arm projection amount of ATC extend
0.1 μ (long) 0.1 μ (long) 0.1 μ (long)
-
-
-
-
-
-
tool length measure skip speed
mm/min
parameter #
PLC device
RB1-0
R11156-0
M1000
RB1-1
R11156-1
M1001
RB1-2
R11156-2
M1002
RB1-3 RB1-4 RB1-5 RB1-6 RB1-7 RB2-0 RB2-1 RB2-2 RB2-3
R11156-3 R11156-4 R11156-5 R11156-6 R11156-7 R11156-8 R11156-9 R11156-a R11156-b
M1003 M1004 M1005 M1006 M1007 M1008 M1009 M1010 M1011
RB2-4
R11156-c
M1012
RB2-5
R11156-d
M1013
RB2-6
R11156-e
M1014
RB2-7
R11156-f
M1015
RB3-0 RB3-1 RB3-2 RB3-3
R11157-0 R11157-1 R11157-2 R11157-3
M1016 M1017 M1018 M1019
definition type of table (0:index 1:NC-R) index finish type (0:timer 1:finish) NC positioning table (0:Nikken 1:Ericson) endmill for tool length measure MAGAZINE MAX TOOL No1 :30T MAGAZINE MAX TOOL No2 :60T MAGAZINE MAX TOOL No3 :48T axis move at ATC by PLC（EIA/ISO） (0:program 1:auto(PLC)) select the T code "M06T**", not T code "M06T**T**" (bit5=0,bit6=0:neglect(standard (bit5=0,bit6=0:neglect(stan dard set) bit5=0,bit6=1: spindle tool No. bit5=1,bit6=0: next tool No. bit5=1,bit6=1: commanded tool No.) axis move at ATC by PLC (0:auto(PLC) 1:only program) (system reserve) (system reserve) external finish signal -
parameter #
PLC device
RB5-2 RB5-3 RB5-4 RB5-5 RB5-6
R11158-2 R11158-3 R11158-4 R11158-5 R11158-6
M1034 M1035 M1036 M1037 M1038
RB5-7
R11158-7
M1039
RB6-0 RB6-1 RB6-2 RB6-3 RB6-4 RB6-5 RB6-6 RB6-7 RB7-0 RB7-1 RB7-2 RB7-3 RB7-4 RB7-5 RB7-6 RB7-7 RB8-0 RB8-1 RB8-2 RB8-3 RB8 4
R11158-8 R11158-9 R11158-a R11158-b R11158-c R11158-d R11158-e R11158-f R11159-0 R11159-1 R11159-2 R11159-3 R11159-4 R11159-5 R11159-6 R11159-7 R11159-8 R11159-9 R11159-a R11159-b R11159 c
M1040 M1041 M1042 M1043 M1044 M1045 M1046 M1047 M1048 M1049 M1050 M1051 M1052 M1053 M1054 M1055 M1056 M1057 M1058 M1059 M1060
definition machine door interlock magazine do door in interlock (system reserve) cycle st start be before ze zero re return handle pluse generator (0:1 set 1:3 set) D,N,C pato light on at M00/M01 warm up action mist coolant spindle th through co coolant oil hole coolant tap coolant M53 sub coolnat niagara co coolant spindle th through air work air blast spindle th through ai air (u (under ro rotation) -
parameter #
PLC device
RB11-2 RB11-3 RB11-4 RB11-5 RB11-6 RB11-7 RB12-0 RB12-1 12-1
R11161-2 R11161-3 R11161-4 R11161-5 R11161-6 R11161-7 R11161-8 R11161 1161-9 -9
M1082 M1083 M1084 M1085 M1086 M1087 M1088 M1089 089
RB12-2
R11161-a
M1090
RB12-3
R11161-b
M1091
RB12-4
R11161-c
M1092
RB12-5 RB12-6 RB12-7 RB13-0 RB13-1 RB13-2 RB13-3 RB13-4 RB13-5 RB13-6 RB13-7 RB14-0 RB14-1 RB14-2 RB14 3
R11161-d R11161-e R11161-f R11162-0 R11162-1 R11162-2 R11162-3 R11162-4 R11162-5 R11162-6 R11162-7 R11162-8 R11162-9 R11162-a R11162 b
M1093 M1094 M1095 M1128 M1129 M1130 M1131 M1132 M1133 M1134 M1135 M1136 M1137 M1138 M1139
definition TTS parameter resume sp spindle ru run af after AT ATC (M (Mazatrol) EIA tool life by MDI mode door interlock (YMC or YME) cover coolant It is ATC compl mpletion when hen AT ATC cove over is is closed. ed. data server operation mode type (0:sub program 1:direct) angle information of ATC arm (0:NC signal 1:position sw.) hydraulic pump set mode magazine & ATC origin set mode ATC cover magazine air blow (Big plus) TS27M Renishaw tool length measure enable tool measure buzzer chip conveyer NATIONAL ST STD Mayfran co coolant super flow coolant line fi filter (h (high pr pressure th through op op.) magazine do door un unlock sw sw. speed mo monitor un unit (Y (YME)
parameter #
PLC device
RB16-7 RB17-0 RB17-1 RB17-2 RB17-3 17-3 RB17-4 RB17-5 RB17-6 RB17-7 RB18-0 RB18-1 RB18-2 RB18-3 RB18-4 RB18-5 RB18-6 RB18-7 8-7 RB19 RB19-0 -0
R11163-f R11164-0 R11164-1 R11164-2 R11164 1164-3 -3 R11164-4 R11164-5 R11164-6 R11164-7 R11164-8 R11164-9 R11164-a R11164-b R11164-c R11164-d R11164-e R111 11164-f 64-f R111 R11165 65-0 -0
M1159 M1112 M1113 M1114 M1115 115 M1116 M1117 M1118 M1119 M1120 M1121 M1122 M1123 M1124 M1125 M1126 M1127 M109 M1096 6
RB19-1
R11165-1
M1097
RB19-2
R11165-2
M1098
RB19-3
R11165-3
M1099
RB19-4
R11165-4
M1100
definition T.B.R. AI AIR BL BLOW MMS skip alarm 4,5 axis O.T. LS chip hip conv onveyo eyor effe effec ctive switch disreg regard ard inverter chip conveyor chiller un unit tu turn of off af after sp spindle st stop (system reserve) TEST PA PARAMETER (M (MEMORY HI HIGH CO CODER) set up up po position mo move fu function (X (X, Y axis) spiral co conveyor air pr pressure al alarm ne neglect axis interlock neglect holder do down at at pr program en end chip hip co conve nveyor ope opera rati tion on is perf perfor orme med d at at cy cycle start tart By tool tool inst instru ruct ctio ions ns,, it tool tool-l -loa oads ds and and hold holder er-d -dow ownn-op oper erat ates es next next time time.. ATC move pattern
-
parameter #
PLC device
RB22-1 2-1 RB22-2 RB22-3 RB22-4 RB22-5 RB22-6 RB22-7
R11166166-9 9 R11166-a R11166-b R11166-c R11166-d R11166-e R11166-f
M5189 M5190 M5191 M5192 M5193 M5194 M5195
RB23-0
R11167-0
M6510
RB23-1 RB23-2 RB23-3 RB23-4 RB23-5 RB23-6 RB23-7 RB24-0 RB24-1 RB24-2 RB24-3 RB24-4 RB24-5 RB24-6 RB24-7 RB25-0
R11167-1 R11167-2 R11167-3 R11167-4 R11167-5 R11167-6 R11167-7 R11167-8 R11167-9 R11167-a R11167-b R11167-c R11167-d R11167-e R11167-f R11168-0
M6511 M6512 M6513 M6514 M6515 M6516 M6517 M6518 M6519 M6520 M6521 M6522 M6523 M6524 M6525 M6526
RB25-1
R11168-1
M6527
RB25 2
R11168 2
M6528
definition direc rection tion of rota rotattion for for mul multipoi point ori orie entat tation mul multipoint orientation for MMS tool 4th axis unclamp sensor 5th axis unclamp sensor A, C axis dog-less home set menu A, C axis always unclamp power cut off cancel at door open ATC pattern (0:VCN#40 1:VCN#50 & VCS) (system reserve) (system reserve) (system reserve) (system reserve) (system reserve) (system reserve) magazine po pocket st stop im imposition cover coolant alarm display (0:display 1:not display) shaping function
parameter # RB27-4 RB27-5 RB27-6 RB27-7 RB28-0 RB28-1 RB28-2 28-2 RB28-3 RB28-4 RB28-5 RB28-6 RB28-7 RB29-0 RB29-1 RB29-2 RB29-3 RB29-4 RB29-5 RB29-6 RB29-7 RB30-0 RB30-1 RB30-2 RB30-3 RB30-4 RB30-5 RB30-6 RB30 7
PLC device R11169-4 R11169-5 R11169-6 R11169-7 R11169-8 R11169-9 R11169 1169-a -a R11169-b R11169-c R11169-d R11169-e R11169-f R11170-0 R11170-1 R11170-2 R11170-3 R11170-4 R11170-5 R11170-6 R11170-7 R11170-8 R11170-9 R11170-a R11170-b R11170-c R11170-d R11170-e R11170 f
M6546 M6547 M6548 M6549 M6550 M6551 M6552 552 M6553 M6554 M6555 M6556 M6557 M6558 M6559 M6560 M6561 M6562 M6563 M6564 M6565 M6566 M6567 M6568 M6569 M6570 M6571 M6572 M6573
definition Right & Left Auto Door Ext.softlimit overwrite Dogless X, X,Y,Z ax axes ho homing se setup Additional m code FI FIN co condition se select 1 Additional m code FI FIN co condition se select 2 ADDITI ITIONAL M CODE OUTPUT are are off by rese eset Valid M7 M770-M773 Robot I/F Robot se service ca call ne needs 1s 1st HO HOME PO POINT Fixture I/F M778 ne needs ob observing se seat co confirmin ming pr pres.sw Clamp sensor INVALID
Robot se service ca call ne needs 2n 2nd HO HOME PO POINT MAGAZINE MAX TOOL No1 : 20 20T MAGAZINE MAX TOOL No2 : 40 40T HSK Spindle ATC and Mag
parameter # RB33-5 RB33-6 RB33-7 RB34-0 RB34-1 RB34-2 RB34-3 RB34-4 RB34-5 RB34-6 RB34-7 RB35-0 RB35-1 RB35-2 RB35-3 RB35-4 RB35-5 RB35-6 RB35-7 RB36-0 RB36-1 RB36-2 RB36-3 RB36-4 RB36-5 RB36-6 RB36-7 RB37 0
PLC device R11172-5 R11172-6 R11172-7 R11172-8 R11172-9 R11172-a R11172-b R11172-c R11172-d R11172-e R11172-f R11173-0 R11173-1 R11173-2 R11173-3 R11173-4 R11173-5 R11173-6 R11173-7 R11173-8 R11173-9 R11173-a R11173-b R11173-c R11173-d R11173-e R11173-f R11174 0
M6595 M6596 M6597 M6598 M6599 M6600 M6601 M6602 M6603 M6604 M6605 M6606 M6607 M6608 M6609 M6610 M6611 M6612 M6613 M6614 M6615 M6616 M6617 M6618 M6619 M6620 M6621 M6622
definition
parameter # RB38-6 RB38-7 RB39-0 RB39-1 RB39-2 RB39-3 RB39-4 RB39-5 RB39-6 RB39-7 RB40-0 RB40-1 RB40-2 RB40-3 RB40-4 RB40-5 RB40-6 RB40-7 RB41-0 RB41-1 RB41-2 RB41-3 RB41-4 RB41-5 RB41-6 RB41-7 RB42-0 RB42 1
PLC device R11174-e R11174-f R11175-0 R11175-1 R11175-2 R11175-3 R11175-4 R11175-5 R11175-6 R11175-7 R11175-8 R11175-9 R11175-a R11175-b R11175-c R11175-d R11175-e R11175-f R11176-0 R11176-1 R11176-2 R11176-3 R11176-4 R11176-5 R11176-6 R11176-7 R11176-8 R11176 9
M6636 M6637 M6638 M6639 M6640 M6641 M6642 M6643 M6644 M6645 M6646 M6647 M6648 M6649 M6650 M6651 M6652 M6653 M6654 M6655 M6656 M6657 M6658 M6659 M6660 M6661 M6662 M6663
definition
VCS(SFI)-NEXUS 2 NC Disable PLC. Axis Alarm
OLD OP OPERATING PA PANEL OVERRIDE SW SW . MODE 3 test mode
HANDLE BOX RX322-1 REMOTE I/O IN THE MG BOX VCS / VCN I/O SWITCHING PARAMETER PARAMETER 1:VCS 0:VCN motion sensor
parameter #
PLC device
RB59 RB60 RB61-0 RB61-1 RB61-2 RB61-3 RB61-4 RB61-5 RB61-6 RB61-7 RB62-0 RB62-1 RB62-2 RB62-3 RB62-4 RB62-5 RB62-6 RB62-7 RB63-0
R11185
-
R11186-0 R11186-1 R11186-2 R11186-3 R11186-4 R11186-5 R11186-6 R11186-7 R11186-8 R11186-9 R11186-a R11186-b R11186-c R11186-d R11186-e R11186-f R11187-0
M1750 M1751 M1752 M1753 M1754 M1755 M1756 M1757 M1758 M1759 M1760 M1761 M1762 M1763 M1764 M1765 M1766
RB63-1
R11187-1
M1767
RB63-2
R11187-2
M1768
RB63-3 RB63-4 RB63-5 RB63-6 RB63 7
R11187-3 R11187-4 R11187-5 R11187-6 R11187 7
M1769 M1770 M1771 M1772 M1773
definition for palletech voice adviser data check function (system reserve) (system reserve) IPS IMS intelligent thermal shield thermo offset for 4ch (0:3ch 1:4ch) thermo offset for 5ch (0:4ch 1:5ch) spindle retracting offset (system reserve) (system reserve) -
parameter #
PLC device
RB86-4 RB86-5 RB86-6 RB86-7 RB87-0 RB87-1 RB87-2 RB87-3
R11198-c R11198-d R11198-e R11198-f R11199-0 R11199-1 R11199-2 R11199-3
M6682 M6683 M6684 M6685 M6686 M6687 M6688 M6689
RB87-4
R11199-4
M6690
RB87-5
R11199-5
M6691
RB87-6
R11199-6
M6692
RB87-7 RB88-0 RB88-1 RB88-2 RB88-3 RB88-4 RB88-5 RB88-6 RB88-7
R11199-7 R11199-8 R11199-9 R11199-a R11199-b R11199-c R11199-d R11199-e R11199-f
M6693 M6694 M6695 M6696 M6697 M6698 M6699 M6700 M6701
definition LASER LINK I/F (system reserve) (system reserve) VCS / VCS SW ITCHING PARAMETER 0:VCS 1:VCU400/500 VCU 2P 2PC SP SPEC. VCS / VCS SW ITCHING PARAMETER 0:VCS 1:VCU300 VCU 300 5axis SPEC.
PLC device
definition
R2300-0 R2300-1 R2300-2 R2300-3 R2300-4 R2300-5 R2300-6 R2300-7 R2300-8 R2300-9 R2300-a R2300-b R2300-c R2300-d R2300-e R2300-f R2301-0 R2301-1
-
-
R2301-2
-
-
R2301-3
-
-
R2301-4
-
-
R2301-5
-
-
R2301-6
-
-
(not used) manual measure (not used) tool ID (not used) variable timer V100 only (not used) V100 only (not used) V100 only FMC control (not used) FMS pallet ID (not used) FMC control ID (not used) RS232C 1 port type (not used) tool ID R resistor loade thermal displacement offset (not used) thermal displacement macro variable write V100 only (not used) tool ID serial type (not used) tool ID Euchiner (not used) tool length to life index display at read (not used) tool length to life index display at read (not used) tool length at write (0:tool data 1:life control) (not used) tool length to life index display at read (0:compensation 1:off set No.) (not used) tool length to life index display at read (0:compensation 1:off set No.) (not used) tool diameter at write (0:tool data 1:life control) (not used) time to life index display at read (not used) life at write
parameter #
parameter #
PLC device
definition
R2302-6
-
-
R2302-7
-
-
(not used) common variavle (bit6=0,bit7=0: #530 ~ #549) (bit6=1,bit7=0: #580 ~ #599) (bit6=0,bit7=1: #680 ~ #699)
R2302-8 R2302-9 R2302-a R2302-b R2302-c R2302-d R2302-e R2302-f R2303-0 R2303-1 R2303-2 R2303-3 R2303-4 R2303-5 R2303-6 R2303-7 R2303-8 R2303-9 R2303-a R2303-b R2303-c R2303-d R2303-e
-
-
(not used) pallet No. display to machining control display (not used) program display to machining control display (not used) H-400N head 1ch type (not used) communication parameter manual input (not used) communication parameter manual input USR 1 parameter (not used) USR 2 parameter (not used) USR 3 parameter (not used) USR 4 parameter (not used) USR 5 parameter (not used) USR 6 parameter (not used) USR 7 parameter (not used) USR 8 parameter (not used) USR 1 display compulsion parameter (not used) USR 2 display compulsion parameter (not used) USR 3 display compulsion parameter (not used) USR 4 display compulsion parameter (not used) USR 5 display compulsion parameter (not used) USR 6 display compulsion parameter (not used) USR 7 display compulsion parameter
parameter #
PLC device
R2305-1
-
-
R2305-2
-
-
R2305-3 R2305-4 R2305-5 R2305-6 R2305-7 R2305-8 R2305-9 R2305-a R2305-b R2305-c R2305-d R2305-e R2305-f ~ R2309-0 R2309-1 R2309-2 R2309-3 R2309-4 R2309-5 R2309-6 R2309-7 R2309-8 R2309 9
~ -
~ -
definition (not used) after machining finish last plan auto allotme (0:mean 1:stand) (not used) number of time (0:subtract 1:add) (not used) DC battery life check (not used) DC battery life check -
thermal displacement offset machine select
-
Alarm No. (Seq. Coil No.)
Alarm message
Description
Machine condition Feed hold, Spindle stop/ 2PC op Bigger chiller alarm Single block
SP109, X0A
Single block
SP109, X0A
Alarm related detector seq. No.
AL202 (F2)
AIR PRESSURE DOWN
The air pressure for spindle lubrication lubrication has dropped.
AL206 (F6) AL207 (F7) AL209 (F9)
SPINDLE LUB. CHILLER MALF. MALF.
Alarm in chiller unit for spindle lubrication
IRREGULAR SLIDEWAY OIL PRESSURE SLIDEWAY OIL MALFUNCTION
Pressure had already gone up when the grease pump was turned on. The pressure sensor is not turned on though the grease pump has been turned on.
AL211 AL211 (F11) AL212 (F12)
SPINDLE CONTROLLER MALFUNCTION MAGAZINE DRUM MALFUNCTION
Alarm in the spindle spindle controller
AL214 (F14) AL217 (F17)
ILLEGAL TOOL DESIGNATED
AL218 (F18)
CONVEYOR THERMAL THERMAL TRIP TRIP
The thermal relay in the motor of the the chip conveyor or chip screw has been tripped.
Only display of alarm
QF804, X1B
AL219 (F19)
MAIN TRANSFORMER OVERHEAT
The temperature of the main power transformer has exceeded 120°C (248°F).
Single block, Spindle stop
The spindle load is not decreased even if the feed override is lowered using the AFC function.
Feed hold, Spindle stop
Main transformer X10 ---
An attempt has been made to perform a semiautomatic semiautomatic tool length measurement even though the tool length measuring unit has not been extended.
---
---
1. An attempt has been made to measure a touch sensor or chip removal tool. 2. An attempt has been made during a fully automatic tool length measurement to measure an inverted spot facing, boring, back boring, chamfering, face milling or special cutter.
No operation start
---
THERMAL TRIP
AL222 (F22)
AFC OVERLOAD
AL223 (F23)
TOOL MEAS. UNIT NOT IN POS
AL224 (F24)
ILLEGAL TOOL FOR TOOL LGTH MEAS
Feed hold, Spindle stop Alarm in the magazine magazine controller Magazine rotation disabled A tool of which tool data is made invalid is selected. Magazine rotation stop The thermal relay in one of the auxiliary motors or the AC100 V Feed hold, circuit protector has been tripped. Spindle stop
SP709, X01
XP36-1&2, X5
Spindle controller
X243 Magazine controller --QF801, QF803 QF805, QF4 QF8, QF9 QF10, X1A
Alarm No. (Seq. Coil No.)
Alarm message
AL225 (F25)
TOOL LIFE OVER
AL226 (F26)
TOOL BREAKAGE
AL227 (F27)
SIMULTANEOUS M CODE OPERATION
AL228 (F28)
ILLEGAL M CODE
AL229 (F29)
INVALID INVALID SCREEN FOR CYCLE START
Description The cumulative operation time of the tool has exceeded its life.
Machine condition
Single block stop results when the M58 command is executed while this alarm is displayed. Operation can be continued by pressing the clear key first and then the cycle start button. A broken tool has been detected by the M35 command. Alternatively, Alternatively, Stop in the a broken tool has been mounted on the spindle. single block mode M-codes have been assigned which cannot be processed No operation simultaneously. start; stop An M-code has been assigned which is cannot be included in the No specifications. completion signal returned, operation stop An attempt attempt has been made to start start a memory or tape mode operation operation No start, on a display other than the following displays. feed hold • POSITION display • EIA MONITOR display • TRACE display • DIAGNOSIS(MAKER) display • DIAGNOSIS(USER) display • MACHINING - MONITORING display
Alarm related detector seq. No.
---
---
---
---
---
Alarm No. (Seq. Coil No.)
Alarm message
AL230 (F30) AL231 (F31) AL232 (F32)
EXTERNAL CONTROLLER ALARM MACHINE DOOR INTERLOCK
AL233 (F33)
MAGAZINE DOOR INTERLOCK
AL235 (F35)
MAGAZINE MANUAL INTERRUPT
While the machine is operating in the automatic mode, the magazine door opens, or while the door is open, the manual tool select is commanded. (optional) The tool select switch (magazine manual interruption switch) is enabled.
AL237 (F37) AL238 (F38)
MAGAZINE DOOR OPENED
The magazine door is open.
AUTO TOOL CHANGE STOP
The operation has been stopped according to the selection of the [ATC STOP] function.
OPERATION RESTART UNFINISHED SPINDLE ROTATION ABNORMAL
Start-up has been performed even though the EIA restart operation has not been completed. The zero speed signal remains ON even though a spindle rotation command has been assigned.
AL240 (F40) AL241 (F41)
ILLEGAL MMS UNIT
Description Some form of trouble has occurred in the MMS unit and the required signal was not output. Alarm signal from external external controller controller (sequencer). (optional) The machine door has been opened.
Machine condition Feed hold --Feed hold, Spindle stop, Stop in the single block mode Feed hold, Magazine rotation disabled Display of message (Automatic mode is suspended.) Only display of message Stop just before the ATC cycle. cycle. Press the [ATC STOP] menu key to cancel the function, and the operation will be continued from the ATC operation. Feed hold Feed hold, Spindle stop
Alarm related detector seq. No.
X17, X18 --SQ21, X07
SQ411, X24
SA414, X22
SQ411, X24 ---
--X244
Alarm No. (Seq. Coil No.)
Alarm message
Description
AL242 (F42) AL243 (F43) AL244 (F44) AL252 (F52)
SPINDLE ORIENT TIME OVER
The orient check signal signal does not come come ON even after 10 seconds have elapsed from the assignment of the orient command. The orient check signal stays ON even after 1 second has elapsed from the time the orient command was set OFF. The spindle zero speed check signal was set OFF while the orient check signal was ON. During tool length measurement, a skip signal has been assigned even though the skip decelerate signal has not been output.
AL253 (F53) AL256 (F56)
SKIP SENSOR MALFUNCTION MALFUNCTION TOOL CLAMP SENSOR MALFUNCTION
AL257 (F57)
TOOL UNCLAMP SENSOR MALFUNCTION
AL258 (F58)
ATC COVER COVER SENSOR (OPEN) MALF.
AL259 (F59)
ATC COVER COVER SENSOR (CLOSE) MALF.
AL268 (F68)
MAGAZINE IN POS SENSOR MALF.
AL270 (F70) AL271 (F71) AL272 (F72) AL273 (F73) AL274 (F74)
SPINDLE ORIENT CANCEL TIME OVER ZERO SIGNAL OFF IN S PDL ORIENT DECELERATION DECELERATION SENSOR MALF.
Machine condition Operation stop Operation stop Feed hold
Alarm related detector seq. No.
Y2D6, X246 Y2D6, X246 Y2D6, X244
Operation stop
---
Operation stop Feed hold, Spindle stop
SQ71, X17D
Operation stop
SQ105, X16
Operation stop
---
Operation stop
---
Operation stop
Magazine controller
X AXIS ORIGIN RETURN UNFINISH Y AXIS ORIGIN RETURN UNFINISH Z AXIS ORIGIN RETURN UNFINISH 4 AXIS ORIGIN RETURN UNFINISH
During tool length length measurement, measurement, the skip signal was not output after after the skip decelerate signal was output. The clamp sensor does not come ON even when the tool clamp command is assigned. Alternatively, Alternatively, it does not go OFF even when the tool unclamp command is assigned. (5 seconds) The unclamp sensor does not come ON even when the tool unclamp command is assigned. Alternatively, it does not go OFF even when the tool clamp command is assigned. (5 seconds) The cover opening sensor is not turned ON by the ATC cover opening command. Or the cover opening sensor is not turned OFF by the ATC cover closing command. (10 s) The cover closing sensor is not turned ON by the ATC cover closing command. Or the cover closing sensor is not turned OFF by the ATC cover opening command. (10 s) The magazine in-position signal is not turned ON a lthough magazine rotation has been completed. Two minutes or more have passed since the issuance of the magazine rotation command. A tool was changed (ATC), the length of a tool was measured or a pallet was changed, etc. without X-axis zero-point return. A tool was changed (ATC), the length of a tool was measured or a pallet was changed, etc. without Y-axis Y-axis zero-point return. A tool was changed (ATC), the length of a tool was measured or a pallet was changed, etc. without Z-axis zero-point return. A tool was changed (ATC), the length of a tool was measured or a pallet was changed, etc. without 4th-axis (option) zero-point return.
No operation start No operation start No operation start No operation start
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SPDL CANNOT ROT (UNCLAMPED TOOL)
A spindle rotation command was assigned when the tool was not clamped.
No operation start
SQ105, X16 SQ106, X0
Q106, X0
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Alarm No. (Seq. Coil No.)
Alarm message
AL275 (F75) AL276 (F76) AL280 (F80) AL281 (F81) AL282 (F82) AL283 (F83) AL284 (F84) AL285 (F85) AL286 (F86) AL287 (F87) AL289 (F89)
SPDL CANNOT ROT (SPECIAL TOOL) SPDL CANNOT ROT (ATC ARM POS) NO ORIENT (UNCLAMPED TOOL) NO SPDL ORIENT (SPECIAL TOOL) NO ORIENT (ATC ARM POS. ERROR) NOT UNCLAMPED (NOT STOP SPINDLE) NOT UNCLAMPED (SPDL ORI. UNFIN) NOT UNCLAMPED (NOT MANUAL MODE) NOT AUTO MODE (UNCLAMPED TOOL) NOT AUTO MODE (MAG. MANUAL OPER) NO TOOL LOAD (ARM/SFTER POS ERR)
AL290 (F90)
NO TOOL LOAD (MAGAZINE POS ERR)
AL291 (F91) AL292 (F92)
NO TOOL UNLOAD (TOOL IN MAG.) NO UNLOAD (ARM/SHIFTER POS ERR)
AL293 (F93)
NO TOOL UNLOAD (MAG. POS ERROR)
Machine Alarm related detector seq. No. condition A spindle rotation command was assigned assigned when a special special tool (touch No operation --sensor, sensor, chip removing tool) was mounted on the spindle. start The spindle cannot be started since the ATC arm is not in the No operation --stand-by position (0 degrees). start A spindle orient command was assigned when the tool was not No operation SQ105, X16 clamped. start SQ106, X0 A spindle orient command was assigned assigned when a special tool (touch No operation --sensor, sensor, chip removing tool) was mounted on the spindle. start When the ATC arm was not set to the stand-by position (0 degrees), No operation --spindle orient command was issued. start The tool unclamp switch was set ON when the [SP. [SP. JOG] menu ke y No operation --was pressed or when the spindle was rotating. start The tool unclamp switch was set ON when the spindle was not No operation Y2D6, X246 oriented. start The tool tool unclamp unclamp switch was set ON in a mode other than manual. No operation operation --start The mode was switched to the automatic mode with the tool still Mode switch SQ106, X0 unclamped. disabled SQ105, X16 The mode was switched to the automatic mode while a magazine Mode switch SA414, X22 tool is changed manually. disabled The holder down command is assigned although the ATC arm is not No operation ATC arm in the stand-by position (0 degrees). start controller The tool load command is assigned although the ATC arm is not in the stand-by position (0 degrees). The holder down command is assigned although the magazine is not No operation Magazine in the specified position. start controller The tool load command is assigned although the magazine is not in the specified position. A tool unloading command was assigned when a tool was in the No operation --magazine. start The holder up command is assigned although the ATC arm is not in No operation ATC arm the stand-by position (0 degrees). start controller The tool unload command is assigned although the ATC arm is not in the stand-by position (0 degrees). The holder up command is assigned although the m agazine is not in No operation Magazine the specified position. start controller The tool unload command is assigned although the magazine is not in the specified position. Description
Alarm No. (Seq. Coil No.)
Alarm message
Description
Machine condition No operation start
Alarm related detector seq. No.
AL294 (F94)
NO TOOL SELECT (TNo. OR PNo. 0)
AL295 (F95)
NO TOOL SELECT (ARM/SFT POS ERR)
A tool was selected with a number which which is higher than than the number of tools accommodated by the magazine. Alternatively, Alternatively, a tool with the number zero has has been selected although No. 0 pocket does not exist in the magazine. The magazine rotation command is assigned although the ATC arm is not in the stand-by position (0 degrees).
AL296 (F96)
NO TOOL CHANGE (AXIS NOT ATC POS)
The tool change command is assigned although the axis is not in t he ATC position. position.
AL300 (F100) AL301 (F101) AL302 (F102) AL303 (F103)
HOOK1 CONTROLLER LOW BATTERY HOOK2 CONTROLLER LOW BATTERY ATC ARM DRIVER MALF. MALF.
The hook1 controller controller battery battery is low charge. Exchange Exchange MR-J2 battery. battery. Display of message The hook2 controller controller battery battery is low charge. Exchange Exchange MR-J2 battery. battery. Display of message Alarm in the ATC arm controller controller ATC arm stop The 0° completion signal is not turned on although the ATC arm 0° Operation command is executed. stops.
ATC arm controller ATC arm controller
AL304 (F104) AL305 (F105) AL306 (F106) AL307 (F107) AL308 (F108)
ATC CONTROLLER LOW BATTERY MAGAZINE CONTROLLER LOW BATTERY INCORRECT TOOL MEASURE UNIT TAP RETRACT IMPOSSIBLE
The ATC controller battery is low charge. charge. Exchange Exchange MR-J2 battery. battery.
R7769.B
TOOL HOLDER UP SENSOR MALF.
Although the tool holder up command command was assigned, the tool holder holder upper position confirmation sensor was not turned on. Although the tool holder down command was assigned, the tool holder upper position confirmation sensor was not turned off.
AL309 (F109)
TOOL HOLDER DOWN SENSOR MALF.
Although the tool holder down command was assigned, the tool holder lower position confirmation sensor was not turned on. Although the tool holder up command command was assigned, the tool holder holder lower position confirmation sensor was not turned off.
Display of message
SQ310, X13 SQ311, X15 YV710, Y1B YV711, Y1C
AL310 (F110)
TOOL HOLDER SOL. ALL OFF MALF MALF
Neither of solenoids of the tool holder up and down has been turned on (ATC is stopped on the way).
Display of message
YV710, Y1B YV711, Y1C
ATC ARM 0° MALF. MALF.
The magazine controller battery is low charge. Exchange MR-J2 battery. M-code M196 is commanded without Auto Tool Measure Length option Tap retract commanded under inhibiting tap retract.
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No operation start
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No operation start
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Display of message Display of message No operation start No operation start Display of message
R7817.B R7865.B
R7721.B
X246 SQ310, X13 SQ311, X15 YV710, Y1B YV711, Y1C
Alarm No. (Seq. Coil No.)
Alarm message
Description
AL312 (F112)
CAN'T ATC COVER CLOSE
AL313 (F113) AL314 (F114)
MMS SKIP SIGNAL MALF. MALF.
AL316 (F116)
SET UP SWITCH WAS SELECTED
AL317 (F117)
CAN'T PLUS MOTION
After the power supply is turned on, the axis movement in the positive direction is attempted without trying to move the axis in the negative direction at all.
No operation start
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AL319 (F119)
COVER COOLANT OFF
Display of message
M2080
AL320 (F120)
CAN'T ATC (M.LOCK OR Z.NG)
If the machine has cover coolant option. This alarm is occurred after auto mode or the machine is turned ON without cover coolant ON The ATC command is executed when the machine lock or Z-axis neglect is ON.
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AL321 (F121)
CAN'T TOOL HOLDER UP
Cancel the machine lock or Z-axis neglect, and restart the operation in the cycle start mode. No operation start Single block operation Operation stop Display of message
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Display of message
M5032, T155
AL325 (F125) AL326 (F126) AL327 (F127) AL340 (F140)
PTP ERROR
The ATC cover close command is assigned although the ATC arm is not in the stand-by position. The ATC cover close command is assigned although the tool holder is not in the UP position. The touch sensor skip signal is turned on when the axis movement is in the rapid traverse. The fixed point positioning is specified in either ATC, pallet change or tool length measurement, but the fixed point positioning completion signal is not turned on even after 10 minutes passed. The automatic mode is selected when the machine set up switch is ON.
Machine Alarm related detector seq. No. condition No operation ATC arm start Controller SQ310, X13
The tool in the holder and the adjacent tool in the magazine interfere when the holder goes up although the holder up command is assigned. DOOR INTERLOCK Automatic operation operation is attempted when the machine machine set up switch is (SINGLE BLOCK) in the “I” position. DOOR INTERLOCK (AT ATC) The machine door opens while the ATC ATC is in operation when when the machine set up switch is in the “O” position. RESTART RESTART (CYCLE START START PB.) Release the alarm 326 326 or 234, and restart restart the operation by pressing the cycle start button. The alarm 326 turns to the alarm 232 after the ATC ATC ends. PLEASE MOVE TO THE Y When the machine is turned ON, the Y axis position is plus direction. AXIS MINUS Return Y axis to origin point.
Emergency stop ---
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SA6, X11C
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AL341 (F141) AL342 (F142)
SAVING ENERGY MODE
Switched to the power reduction mode.
CLEAN COOLANT SYSTEM WRONG
3 hours have passed with the pressure of the high-pressure through-spindle coolant remaining low (optional).
Machine condition Display of message Single block operation
AL343 (F143)
DIRTY COOLANT FILTER ALARM
The pressure of the high-pressure through-spindle coolant stayed low (5 seconds) (optional).
Display of message
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AL344 (F144)
CYCLON FILTER DISCHARGE.P CHECK
Coolant level of the super-clean tank in the coolant tank is low.
Display of message
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AL345 (F145)
THROUGH CLT.ON CONDITION MALF.
The level of through coolant is low when the coolant pump is turned ON.
X2B
AL346 (F146) AL347 (F147) AL349 (F149) AL350 (F150)
FIXTURE PRESSURE SW. MALF. COOLANT PRESSURE DROP
The fixture clamp/unclamp check pressure switch sensor is not responded at the fixture clamp/unclamp.(10sec.) The through coolant pressure level is low or through coolant pressure switch is not responded. The fixture clamping is not complete when when the auto cycle is started.
AL351 (F151)
COOLANT LEVEL LOW
MAYFLAN MAYFLAN Coolant unit coolant low level alarm
AL352 (F152)
TRANSMIT PUMP OFF----ON
MAYFLAN MAYFLAN Coolant unit Transmit pump off alarm
Flood coolant pump is stopped. Operation stop Operation stop No operation operation start High pressure coolant pump is stopped. High pressure coolant pump is stopped. High pressure coolant pump is stopped.
Alarm No. (Seq. Coil No.)
Alarm message
IMPOS. START(FIXTURE NOT CLAMP) PAPER FILTER END
Description
MAYFLAN MAYFLAN Coolant unit filter alarm.
Alarm related detector seq. No.
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X5C , X5D X2E X5C , X5D X31
X32
X33
Alarm No. (Seq. Coil No.)
Alarm message
Description
AL353 (F153)
BREAKER TRIP
AL354 (F154)
HIGH ALARM
AL356 (F156) AL358 (F158)
OIL AIR UNIT LEVEL DOWN
Oil and Air Unit oil level is low
TOOL DATA WRITE WRIT E ERROR
The NC cannot write tool data, when ATC is finished.
AL359 (F159) AL360 (F160)
CAN'T ATC (NOT ATC ATC ARM 0 degree) TOOL UNCLAMP ERROR
The ATC command is executed when the ATC arm is not at 0°.
AL361 (F161)
TOOL CLAMP ERROR
The tool clamp is not completed at the tool clamping completion position in the ATC operation.
Emergency stop
AL362 (F162)
TOOL CLAMP MALF.
The tool clamp is not completed althoug h the tool unclamp command is not assigned. (5 seconds)
Feed hold, Spindle stop
AL363 (F163) AL364 (F164)
HYDRAULIC PUMP TIME OVER ARM REVOLVING REVOLVING CONDITIONAL MALF.
Operates the pump for ten seconds or more.
Feed hold, Spindle stop No operation start
AL365 (F165)
ARM REV. REV. (TOOL CLAMP INCOMPLETE)
PRESSURE
MAYFLAN MAYFLAN Coolant unit Breaker trip alarm
Machine condition High pressure coolant pump is stopped. High pressure stopped Display of message Display of message
UNIT
The high pressure coolant unit side has an alarm.
The tool unclamp is not completed at the tool unclamping completion position in the ATC operation.
The arm operation command is assigned from the [ATCMAG MANTE] or [ATC MENU] menu function although the holder had not been moved down. In the state of the Z-axis second zero-point return incomplete, the spindle orientation incomplete or the magazine in-position incomplete, the arm operation command was assigned from the ATC menu. The arm 0° command is assigned from the [ATCMAG MANTE] or [ATC MENU] menu function although the tool has not been clamped.
Alarm related detector seq. No.
X34
X30
X26
R7001.7, R7006.7 R7002.8, R7007.8 No operation ATC arm start Controller Emergency SQ106, X00 stop SQ105, X16 Y108, Y1D
No operation start
SQ106, X00 SQ105, X16 Y108, Y1D SQ106, X00 SQ105, X16 Y108, Y1D Y1 SQ310, X13 SQ311, X15 Y2D6, X246 Y14E
SQ106, X00 SQ105, X16 108, Y1D
Alarm No. (Seq. Coil No.)
Alarm message
AL366 (F166)
ARM REV. REV. (TOOL UNCLAMP INCOMP.)
AL367 (F167)
ARM REV. REV. (ARM POS. INADEQUATE)
AL368 (F168)
HOLDER UP INCOMPLETE
AL368 (F168)
HOLDER UP INCOMPLETE
AL369 (F169)
PLEASE MAKE MANUAL INT. EFFECT.
AL370 (F170)
AL371 (F171) AL372 (F172) AL373 (F173) AL374 (F174)
AL375 (F175)
Description The arm 180° command is assigned from the [ATCMAG MANTE] or [ATC MENU] menu function although the tool has not been unclamped. In the [ATCMAG MANTE] or [ATC MENU] menu function, the arm operation command is assigned for an inoperable position of the movement command to angle (0°, 54° and 180°). The magazine forward or reverse rotation command is assigned from the [ATCMAG MANTE] menu function, although the tool holder up had not been completed. The magazine forward or reverse rotation command is assigned from the [ATCMAG MANTE] menu function, although the tool holder up had not been completed.
Machine condition No operation start
Alarm related detector seq. No.
SQ106, X00 SQ105, X16 108, Y1D No operation ATC arm start controller No operation ATC arm start controller
No operation start
SQ310, X13 SQ311, X15
The magazine forward or reverse rotation command is assigned No operation from the ATC menu when the tool select switch (magazine manual start interruption switch) was not set in the (MANUAL) position. NC TABLE The unclamp sensor is not turned on although the NC rotary table Operation UNCLAMP SENSOR MALF. unclamp command is assigned, or the unclamp sensor is not turned stop off although the NC rotary table clamp command is executed (for 10 seconds). (optional) TH 5 AXIS UNCLAMP SENSOR 5 AXIS, If table has air brake, brake is not unclamp when PLC Spindle Stop MALF. commend it. FIXTURE CL/UCL MISS The fixture clamping/unclamping is not completed, although the Spindle Stop OPERATION clamp/unclamp command is not assigned (T IM60) 5 AXIS ORIGIN RET. A tool was changed (ATC), the length of a tool was measured or a Display of UNFINISHED pallet was changed, etc. without 5th-axis (option) zero-point return. message DOOR INTERLOCK SWITCH The SAFETY switch of the machine machine door interlock interlock is malfunctioned. Feed hold, MALF. Spindle stop An error is detected in the machine door lock confirmation signal Emergency when the machine is in operation. stop An error is detected in the door lock confirmation signal when the machine door is opened / closed. PARAMETER ERROR Way Lube parameter Error Display of message
SA414, X22
XE
X66 XAD, TIM60, D344 R6017.4 -----
Check the registration of the parameters.
Alarm No. (Seq. Coil No.)
Alarm message
Description
Machine condition Warm-up operation is disabled.
AL376 (F176)
DESIGNATION DESIGNATION W ORK NO. NOT FOUND
Warm-up program is not stored in memory, memory, or the program number of the stored warm-up differs from the program number set for the parameter.
AL377 (F177)
DESIGNATION WORK NO.=0,EXCESS
Set warm-up program number is “0” or larger than “9999”.
AL378 (F178)
WARMING UP !!
AL379 (F179) AL380 (F180)
FIXTURE FAIL ALARM
This indicates that operation is now in progress for the warm-up Status operation. display (This is not an alarm.) The hydraulic fixture pressure is down while the spindle is rotating Spindle stop
PART PART ONT SEATED
The part seat is not confirmed, although the fixture clamping is commanded.
AL381 (F181)
OPERATING SW. CONDITION ERROR
AL382 (F182)
POWER CUT OFF MALF. MALF.
The status of any of the switches below is abnormal before the power is turned on. • Cycle start button • Spindle start button • Axis movement buttons (X-/Y-/Z-/4th (option)-axis) • Door unlock button • Tool unclamp switch • Magazine forward/reverse rotation When the machine door is open, the power supply to the spindle is not shut off. (The spindle power shut-off confirmation signal is not turned ON even when the machine door is opened.) An error is detected detected in the emergency stop circuit. (At emergency stop, the relay contact of software-controlled software-controlled emergency stop is not turned OFF.) OFF.) The power supply to the spindle is not shut off in case of emergency stop. (The spindle power shut-off confirmation signal is not turned ON even when the emergency stop button is pressed.) An error is detected detected in the magazine door interlock circuit. circuit. (The safety relay contact is not turned ON although the magazine door is opened.)
Warm-up operation is disabled.
The fixture clamping is stopped Emergency stop
Emergency stop (Error state is retained even when the NC power is turned OFF.)
Alarm related detector seq. No.
Check the registration of the parameters and program. Check the registration of the parameters. ---
XAD, XAE XAE
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Alarm No. (Seq. Coil No.)
Alarm message
Description
AL383 (F183) AL384 (F184)
SAFETY SPEED LIMIT IS EXCEEDED LIGHT CURTAIN BROKEN (XA4)
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AL385 (F185) AL386 (F186) AL387 (F187) AL388 (F188) AL389 (F189) AL390 (F190) AL391 (F191) AL392 (F192)
Tool ID ATC COVER OPEN
BEAM
Tool ID ATC COVER CLOSED Tool ID ATC COVER CAN’T CLOSE AUX. SERVO DRIVE ALARM Tool ID Unit Alarm Tool ID Unit Alarm THERMAL DISPLACEMNT SYSTEM ERR THERMAL DISPLACEMNT OFFSET ERR
When the autodoor is closing closing and the light curtain beam is blocked
Machine condition ---
The closing closing autodoor is stopped. Tool ID ATC Cover open and needs to be closed No operation start Tool ID ATC Cover is showing it is closed and need to be open No operation start Tool ID unit gets error saying can’t close No operation start AUX axis has an alarm alarm sure as Mag, ATC, or NC Table, Table, Check SVJ3 Display of drives message Check Tool ID unit for details No operation start Check Tool ID unit for details No operation start The alarm related with the thermal distortion compensation system Feed hold, has occurred more than 10 times. Spindle stop Spindle overheat alarm The spindle temperature r ose quickly. quickly. Feed hold, (R2033 bit 0: ON) Spindle stop High spindle temperature alarm temperature difference between the spindle and the machine base is excessive. (R2033 bit 1: ON) Parameter error The setting for the thermal distortion compensation parameter is outside the allowable range. (R2033 bit 2: ON) Base temperature sensor circuit open error The temperature input circuit is open or short-circuited. (R2033 bit 3: ON) Spindle temperature sensor circuit open error The temperature input circuit is open or short-circuited. (R2033 bit 4: ON)
Alarm related detector seq. No.
--XA4
X64 X65 R2080 --
R4630 to R4639 R2033
Alarm No. (Seq. Coil No.)
Alarm message
Machine condition As the ambient temperature decreases, the machine temperature To prevent has dropped below 5°C (41°F). ATC motor motor overload or stop that may occur due to increased viscosity of oil in the ATC unit, the ATC arm swings at half of the normal speed. Description
Alarm related detector seq. No.
AL396 (F196)
ATC SWING SWING SPEED LOW TEMP. MODE
AL397 (F197)
CHIP CNVYR AUTO OVLD SEQUENCE
The chip conveyor is over loaded. Remove chip from conveyor in manual.
The chip conveyor is stopped and cannot restart.
X70,X71
AL398 (F198)
CONVEYOR "OFF"
The amount of times the chip conveyor goes in r everse mode is over the set value of RS73.
X70,X71, RS73
AL1200 (F200)
UNREGISTERED NUMBER
AL1210 (F210) AL1234 (F234)
ILLEGAL POS.MOVE INSIDE When you start the auto cycle, the X or Y axis is in over travel S-LIMIT position. P/C UNCL(SET UP SW. FOR Alarm will occur when when Pallet changer changer is unclamped and user is trying AXES) to move axes outside of pallet changing. Home out pallet changer or use set up key to bypass P/C NOT HOME(SET UP SW. Alarm will occur when user tries to open pallet changing door and TO OPEN) pallet changer is not homed out. Move pallet changer to a Station and clamp pallet. P/C NOT CLAMP ALARM (X40) VCU Pallet changer is not clamped after pallet changing. Check pallet clamp sensor, air supply, ect.
The chip conveyor is stopped and cannot restart. Will not carry out ATC operation No operation start Stops axes from moving
AL1235 (F235) AL1236 (F236)
OVERLOAD
POCKET The designated tool does not have pocket No.
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R2088=0
R6018,R6020 X40,X41
Will not open P/C door
X40
No operation start
X40
Alarm No. (Seq. Coil No.)
AL1237 (F237) AL1238 (F238) AL1239 (F239) AL1240 (F240) AL1300 (F300) AL1301 (F301) AL1302 (F302)
Alarm message
Description
P/C UNCL & P/C MENU Alarm will occur if user is on on pallet changing changing menu 315 and trying to (CHANGE) open the pallet changers door ND MAX 2 Y HOME SET TO The Y axis 2nd home position setting is too high. The M5 parameter HIGH should be set correct value. TOOL IN POCKET The magazine already has a tool in the designated magazine pocket. OVER MAX STROKE (REDUCE RL30) PLEASE CHECK THE TOOL DATA PLEASE CHECK THE TOOL OFFSET RAPID OVERRIDE LIMIT
The Y axis soft limit over travel parameter is to high and needs to be reduce. Change RL30 The tool which is changed data is called.
AL1303 (F303) AL1304 (F304) AL1305 (F305)
WARNING:MAINTE.MODE ATC WARNING:MAINTE.MODE WARNING:MAINTE.M ODE PC
The ATC menu is displayed while front door is open
AL1306 (F306) AL1307 (F307) AL1389 (F389)
WARNING:MAINTE.MODE SPINDLE WARNING:MAINTE.MODE DBB FREEZE ALARM(COOLANT CHILLER)
WARNING:MAINTE.MODE AXIS
The offset which is changed data is called. The rapid override is limited, because AL1300 is occurring.
The PC menu is selected while front door is open Axes cannot move move due to front door being open
Spindle cannot run at full speed while front door is open On DBB Menu and the front door is open The coolant chiller alarm has occurred. It is under low temperature condition.
Machine condition Display of message Display of message Display of message Display of message Display of message Display of message Limitation of rapid override Display of message Display of message Display of message Display of message Display of message Display of message
Alarm related detector seq. No.
X40 M5 X25 RL30
