STANDARD INSPECTION AND TEST PLAN ITP No: 610 POWER AND CONTROL CABLE INSTALLATION PROJECT NAME:
MAIN ACTIVITY NAME: POWER AND CONTROL CABLE INSTALLATION
Activity No.
PROJECT NO:
NAJYBIA 4x125 MW POWER PLANT PROJECT
Activity Description
DRAWING NO/BUILDING NO/ SHALTER NO ECT:
740011 EQUIPMENT NO: 56BBT
Inspection/Test Requirements
Doc. No.: 4740011 00 T-969 04 Rev.: 1 Date: 27 Nov. 2014 Page 1 of 23
UNIQUE ID:
Inspection and Acceptance Initials/Stamp and Date
Reference Document
Enka Teknik QC.
Client/ Rep.
Cable route ready for cable installation
By checking completion of trays enough for cable pulling.
H/R
H/R
S
S
610-2.0
Correct cable type and size which is free from damage installed, as per requirement.
Verify no undue mechanical stress is applied to cable during installation. Verify cable manufacturer’s criteria for max. Tension on cables during pulling, no kinking. Verify correct segregation/layering of cables. Verify correct cable ID. Verify correct splicing as per spec. Verify min. bending radius of cable as per cable manufacturer.
Manufacturer's Instructions
Cable glanding/termination complete.
Verify terminating materials are of specified type. Verify cable connection tight and secure.
Manufacturer's Instructions
S
S
610-3.0
Insulation resistance test and continuity check after glanding/lugging complete.
Verify continuity and insulation resistance test complete and conformant.
W
W
R
610-4.0
Manufacturer's Instructions
610-5.0
AC Hi-Pot test for MV cables (After termination complete)
Verify AC Hi-Pot test complete and conformant for MV cables
W
R
610-6.0
Cable installation complete.
Verify all inspection and tests complete and conformant.
H
W
610-1.0
TEST EQUIPMENT TYPE AND SERIAL NO.:
CONTINUITY CHECK
L1-L3
L2-L3
Report Reference No.:
See table below for continuity and insulation resistance check.
N/A H
INSULATION RESISTANCE in M.OHMS L1-L2
OTHER REFERENCES:
E-073 70-5
L1L2L3- N
ENKA TEKNIK QC Date & Signature /Stamp
L1L2L3N - E
ENKA TEKNIK
Client Rep. Date & Signature/ Stamp
CLIENT
STANDARD INSPECTION AND TEST PLAN ITP No: 601 CABLE TRAY AND COVERS INSTALLATION PROJECT NAME:
MAIN ACTIVITY NAME: CABLE TRAY AND COVERS INSTALLATION AT STEP-UP TRANSFORMER
Activity No.
601-1.0
Activity Description
Structural steel ready for installation of cable trays.
601-2.0 Supports installed. Clamps, fittings, connectors, hanger clamps, expansion 601-3.0 guides, installed as required.
601-4.0
601-5.0
601-6.0
601-7.0
PROJECT NO:
NAJYBIA 4x125 MW POWER PLANT PROJECT
DRAWING NO/BUILDING NO/ SHALTER NO ECT:
740011 EQUIPMENT NO: CABLE TRAY( STEP-UP 55)
Inspection/Test Requirements
Inspection and Acceptance Initials/Stamp and Date Enka Teknik QC.
H/R
Client/ Rep.
H/R
ITP-302 ITP-303 ITP-250
Verify cable tray supports installed as per drawings/specs.
Manufacturer’s S Instructions
S
S
S
Verify anchor points located as per drawings, if applicable. Verify clamps, screws, fasteners correctly installed/tight.
Manufacturer’s Instructions W
W
H
W
H
W
S
W
W
H
H
W
See NOTE under item 601-4.0. Cable trays, cable tray fittings, Verify clear from heat sources dividers, barriers, isolators, etc. Verify no damage installed as required. Verify sharp edges removed Verify dead end trays provided with tray end caps, if NOTE: Connecting metal surfaces cleaned from applicable oil, dirt, oxidation, abraded once with emery Verify galvanizing repairs made to areas which will be paper and Corrosion inhibitor applied Immediately prior to connection. inaccessible after installation Verify touch up of galvanizing performed, if required Trays installation. All inspection complete and conformant. Release for cable pulling. Cable tray installation complete By checking the completion for all cables/wires for the tray. and all cables for the tray Release for installation of covers and fire-proofing of cable pulled, terminated and tested. trays. Verify correct material, type etc. Cable tray covers installation Verify cable tray covers are undamaged, tight and secure. complete. Verify cover banding correct type, tight and secure.
601-8.0 Installation of covers complete. All inspection for covers complete and conformant.
OTHER REFERENCES:
E-082 59-1
UNIQUE ID:
Reference Document
Verify ITP-302 for primary structural steel complete. Verify ITP-303 for secondary structural steel complete. Verify ITP-250 complete for grouting of supports, if applicable. Release for cable tray installation.
Doc. No.: 4740011 00 T-969 01 Rev.: 0 Date: 28 August. 2013 Page 2 of 23
Manufacturer’s Instructions
Manufacturer’s Instructions Drawings Manufacturers Instructions
ENKA TEKNIK QC Date & Signature /Stamp
Client Rep. Date & Signature/ Stamp
Report Reference No.:
STANDARD INSPECTION AND TEST PLAN ITP No: 602 COVERS, FIREPROTECTION, ETC. FOR CABLE TRAYS PROJECT NAME:
MAIN ACTIVITY NAME:
Activity No.
PROJECT NO:
NAJYBIA 4x125 MW POWER PLANT PROJECT
DRAWING NO/BUILDING NO/ SHALTER NO ECT:
OTHER REFERENCES:
740011 EQUIPMENT NO:
Activity Description
Doc. No.: 4740011 00 T-969 02 Rev.: 0 Date: 17 Dec 2013 Page 3 of 23
Inspection/Test Requirements
UNIQUE ID:
Inspection and Acceptance Initials/Stamp and Date
Reference Document
602-1.0
Verify ITP-610, 701, 702 complete for all cables/wires for the Cable tray installation complete ITP-610 tray. and all cables for the tray ITP-701 pulled, terminated and tested. Release for installation of covers and fire-proofing of cable ITP-702 trays.
602-2.0
Cable tray covers installation complete.
Verify correct material, type etc. Verify cable tray covers are undamaged, tight and secure. Verify cover banding correct type, tight and secure.
Manufacturers Instructions
602-3.0
Cable tray fireprotection installation complete.
Verify correct grade, type of material Verify visual inspection. .
Manufacturers Instructions
602-4.0
Permanent signs installation complete.
Verify signs such as tray system voltage class, tray number and safety signs as applicable.
Manufacturers Instructions
602-5.0
Grounding connections from tray to structural steel complete.
Verify grounding connections complete as per vendor data/specification requirements. Manufacturers Verify continuity checks performed and conformant, between Instructions cable tray and structural steel.
602-6.0
Installation of covers, fireprotection complete.
All inspection and tests complete and conformant. Cable tray covers, fireprotection released..
ENKA TEKNIK QC Date & Signature /Stamp
Sub-Contr. QC
Enka Teknik QC.
H/R
H/R
S
S
S
S
S
S
W
W
H
H
Client/ Rep.
W
Client Rep. Date & Signature/ Stamp
Report Reference No.:
STANDARD INSPECTION AND TEST PLAN ITP No: 603 CONDUIT INSTALLATION PROJECT NAME:
MAIN ACTIVITY NAME:
Activity No.
PROJECT NO:
NAJYBIA 4x125 MW POWER PLANT PROJECT
Inspection/Test Requirements
To check the structural steel ready for conduit installation. Structural steel, trenches ready Verify co-ordinates, depth of underground conduits as per for conduit installation. drawing.
603-2.0
Supports installed, as required.
603-3.0
NOTE: Conduit shall be installed neatly, Straight and plumb and in the correct location.
OTHER REFERENCES:
UNIQUE ID:
Reference Document
603-1.0
Rigid conduits and conduit fittings as required.
DRAWING NO/BUILDING NO/ SHALTER NO ECT:
740011 EQUIPMENT NO:
Activity Description
Doc. No.: 4740011 00 T-969 03 Rev.: 0 Date: 26 August. 2013 Page 4 of 23
Verify conduit supported within maximum specified intervals (if applicable). Verify correct size, type of material used.
Vendor data. Drawings
Verify cleaned from dirt, cuttings and foreign material prior to installation Verify conduits in parallel have a minimum equip. distance as specified in the drawings. Verify no welding of conduits Vendor data Verify threads coated with approved coating Verify conduit body openings are sealed against the water leakage. Verify space factor conformity, correct size of conduit, etc.
603-4.0
Boxes installed, as required.
Verify boxes supported independently from conduits.
603-5.0
Conduit field bends (cold bends)
Verify minimum radius of 6 times inner radius Verify no flattening/distortion or damage to interior or exterior Vendor data coating
603-6.0
Flexible conduit and unions, installed as required.
Verify flexible conduit installed when specified by drawings/specifications.
603-7.0
Conduit installation complete.
Verify all inspection complete and conformant.
Inspection and Acceptance Initials/Stamp and Date Sub-Contr. QC
Enka Teknik QC.
H/R
H/R
S
S
S
S
S
S
S
S
S
S
H
H
Client/ Rep.
Vendor data
Vendor data
ENKA TEKNIK QC Date & Signature /Stamp
W
Client Rep. Date & Signature/ Stamp
Report Reference No.:
STANDARD INSPECTION AND TEST PLAN ITP No: 620 POWER CIRCUIT INSTALLATION PROJECT NAME:
MAIN ACTIVITY NAME:
Activity No.
Activity Description
Installation of socket outlets 620-2.0 and junction boxes complete.
620-3.0 Cables installed.
Power circuit installation complete.
TEST EQUIPMENT TYPE AND SERIAL NO.:
Reference Document
Inspection and Acceptance Initials/Stamp and Date Sub-Contr. QC
H/R Verify installation of conduits complete. Verify installation of junction boxes completed. Drawings Release for power circuit installation. S Verify sockets outlets and junction boxes enclosures suitable for the area. Manufacturer’s Instructions Verify mounting and location of socket outlets correct as per installation drawings. W Verify continuity and insulation tests complete for service socket stations. Manufacturer’s Verify terminations checked. Instructions Verify loose connection checked.
All inspection and tests complete and conformant. Power circuit released. Cable No
H
Insulation Resistance in Mohms L1-L2
OTHER REFERENCES:
UNIQUE ID:
Inspection/Test Requirements
DRAWING NO/BUILDING NO/ SHALTER NO ECT:
740011 EQUIPMENT NO:
Power circuit ready for cable 620-1.0 pulling and socket outlets installation.
620-4.0
PROJECT NO:
NAJYBIA 4x125 MW POWER PLANT PROJECT
Doc. No.: 4740011 00 T-969 05 Rev.: 0 Date: 28 August. 2013 Page 5 of 23
L1-L3
L1L2L3-N
L1L2L3N-E
Continuity Check
ENKA TEKNIK QC Date & Signature /Stamp
Enka Teknik QC.
Client/ Rep.
Report Reference No.:
H/R
S
W
See table below for continuity and insulation resistance checks
H
W
Sub-Contractor/Enka Teknik Construction Signature & Date
Sub-Contractor/Enka Teknik QC Signature and Date
Client Rep. Date & Signature/ Stamp
STANDARD INSPECTION AND TEST PLAN ITP No: 621 POWER BOARD INSTALLATION PROJECT NAME:
MAIN ACTIVITY NAME:
Activity No.
621-1.0
PROJECT NO:
NAJYBIA 4x125 MW POWER PLANT PROJECT
Structural steel, building, foundation ready for power board installation.
Inspection/Test Requirements
Reference Document
By checking the foundation and/or structural completions enough for power board installation. Release for power board installation.
Power board supports installed, if applicable..
Power board installed.
Testing of power distribution board complete
H/R
H/R
S
S
S
S
W
W
H
H
Client/ Rep.
Manufacturer’s instructions Installation Drawings.
Manufacturer’s instructions All inspection complete and conformant
621-5.0
Enka Teknik QC.
ITP-222 ITP-302
Verify loose connection checked. 621-4.0
Inspection and Acceptance Initials/Stamp and Date Sub-Contr. QC
Manufacturers data Verify as per installation drawings and vendor instructions. Verify accessories, guards etc., fitted correctly.
621-3.0
OTHER REFERENCES:
UNIQUE ID:
Verify supports installed as per requirements 621-2.0
DRAWING NO/BUILDING NO/ SHALTER NO ECT:
740011 EQUIPMENT NO:
Activity Description
Doc. No.: 4740011 00 T-969 06 Rev.: 0 Date: 28 August. 2013 Page 6 of 23
W
Power board installation complete.
ENKA TEKNIK QC Date & Signature /Stamp
Client Rep. Date & Signature/ Stamp
Report Reference No.:
Doc. No.: 4740011 00 T-969 07 Rev.: 0 Date: 28 August. 2013 Page 7 of 23
STANDARD INSPECTION AND TEST PLAN ITP No: 622 LIGHTING CIRCUIT INSTALLATION PROJECT NAME:
MAIN ACTIVITY NAME:
Activity No.
PROJECT NO:
NAJYBIA 4x125 MW POWER PLANT PROJECT EQUIPMENT NO:
Activity Description
Inspection/Test Requirements
By checking completion of concrete slabs and/or structural steel installations are enough for lighting installation. Release for lighting circuit installation.
Lighting supports, lighting 622-2.0 poles, lighting fixtures, cable etc. installed.
622-4.0
Cable installation and termination complete
Lighting system installation complete.
OTHER REFERENCES:
Verify as per applicable lighting drawings. Verify correct location of switches. Verify correct support and fixtures installation. Verify correct orientation and alignment. Verify lamps installed in all fixtures. Verify check lights and light switches for proper operation. Verify check photo cells for proper operation
Verify termination and installation meets specification requirement.
Verify all inspection complete. Lighting system released..
UNIQUE ID:
Reference Document
Concrete slabs ready for lighting pole installation. 622-1.0 Structural steel ready for supports and lighting fixture installation.
622-3.0
DRAWING NO/BUILDING NO/ SHALTER NO ECT:
740011
Inspection and Acceptance Initials/Stamp and Date Sub-Contr. QC
Enka Teknik QC.
H/R
H/R
S
S
W
W
H
H
Client/ Rep.
Drawings ITP-224 or ITP-231, ITP302 or ITP-303
Lighting layout drawings Manufacturer’s Instructions.
Manufacturer’s Instructions ITP-610 W
Manufacturer’s Instructions.
ENKA TEKNIK QC Date & Signature /Stamp
Client Rep. Date & Signature/ Stamp
Report Reference No.:
STANDARD INSPECTION AND TEST PLAN ITP No: 631 AREA GROUNDING NETWORK INSTALLATION PROJECT NAME:
MAIN ACTIVITY NAME:
Activity No.
PROJECT NO:
NAJYBIA 4x125 MW POWER PLANT PROJECT
631-1.0
The below ground grounding cable for the area installed, as per requirement.
631-2.0
Splicing of below grade cable complete.
631-3.0
Area grounding cable network complete.
631-4.0
Grounding rod installed as per requirement.
631-5.0
Area connected to grounding rod directly or via grounding network. Network connection to grounding rod complete as per requirement, if applicable.
631-6.0
Area grounding network complete.
TEST EQUIPMENT TYPE AND SERIAL NUMBER
Test No.:
Inspection/Test Requirements
OTHER REFERENCES:
UNIQUE ID:
Reference Document
Verify installation at correct depth and location as per drawings. Verify correct type and size of grounding wire. Verify correct type and size of splice used. Verify compression type splices wrapped with insulating tape and sealant applied, as applicable. Verify grounding cable placed as per drawings. Verify cable backfilled/compacted, except for future connections to equipment, structural steel etc. Verify location and depth as per drawing. Verify correct type and size of grounding rods. Verify no damage to ground rod. Verify cable connections undamaged and tight. Verify complete for installation of grounding rods as applicable. Verify adjacent area grounding system complete if there are no grounding rods in this grounding network area. Verify connections to grounding rods tight. Verify continuity to grounding rods/other grounding systems acceptable. Verify three different resistances to earth measurements meet specification requirements. Verify all inspection and tests complete and conformant. Release for equipment, structural steel grounding connections, as applicable.. R1
DRAWING NO/BUILDING NO/ SHALTER NO ECT:
740011 EQUIPMENT NO:
Activity Description
Doc. No.: 4740011 00 T-969 08 Rev.: 0 Date: 23 August. 2013 Page 8 of 23
Resistance Measurement for grounding Network to Earth R2 R3 Ground Rod/Test Station No.:
Manufacturer’s Instructions Manufacturer’s Instructions
Inspection and Acceptance Initials/Stamp and Date Sub-Contr. QC
Enka Teknik QC.
W
W
W
W
W
W
W
W
W/R
W/R
H
H
Client/ Rep.
Report Reference No.:
Drawings Manufacturer's Instructions Drawings
See table below for resistance of grounding network to earth.
Manufacturers data sheets
Permissible Value
ENKA TEKNIK QC Date & Signature /Stamp
W
ENKA TEKNIK Construction Signature & Date
ENKA TEKNIK QC Signature and Date
Client Rep. Date & Signature/ Stamp
STANDARD INSPECTION AND TEST PLAN ITP No: 632 GROUNDING OF EQUIPMENT, STRUCTURE STEEL ECT. PROJECT NAME:
MAIN ACTIVITY NAME: Grounding Of Equipment, Structure Steel at Station Service Transformer
Activity No.
632-1.0
632-2.0
632-3.0
632-4.0
632-5.0
PROJECT NO:
NAJYBIA 4x125 MW POWER PLANT PROJECT
Activity Description
Inspection/Test Requirements
Grounding cable routing complete.
Verify clamps fitting tight and snug as per specification requirements. Verify correct size and type of clamps. Verify grounding cable routing as per spec. requirements. Verify grounding cable fittings and hold down clamps as per specification.
Verify steel surfaces wire brushed and thoroughly cleaned prior to installing ground clamp. Verify correct grade and type of connections used for Grounding terminations, connections connection to the grounding system. complete for each individual equipment, Verify grounding system connections wrapped, coated, structural steel, instrument etc. sealed as applicable. Verify connections checked for tightness. Verify continuity of grounding connection to grounding system conformant. Verify underground connections backfilled. Verify all inspection and tests complete and Grounding connections complete. conformant. Grounding of equipment, structures etc. released.
OTHER REFERENCES:
E-078 89-1
UNIQUE ID:
Inspection and Acceptance Initials/Stamp and Date
Reference Document
Verify grounding network complete. Equipment structural steel supports etc. Verify complete for structural steel items. Released for grounding of equipment, structures etc. ready for grounding connections.
Installation of grounding clamps complete.
DRAWING NO/BUILDING NO/ SHALTER NO ECT:
740011 EQUIPMENT NO: BBT02
Doc. No.: 4740011 00 T-969 09 Rev.: 0 Date: 26 August. 2013 Page 9 of 23
Enka Teknik QC.
H/R
H/R
W
W
W
W
W
W
H
H
Client/ Rep.
Drawings
Drawings.
Drawings
ENKA TEKNIK QC Date & Signature /Stamp
W
Client Rep. Date & Signature/ Stamp
Report Reference No.:
STANDARD INSPECTION AND TEST PLAN ITP No 634 INSTALLATION OF NEUTRAL EARTH RESISTORS PROJECT NAME:
Activity No.
PROJECT NO: 740011 DRAWING NO:
NAJYBIA 4x125 MW POWER PLANT PROJECT
MAIN ACTIVITY NAME:
Document No: 4 740011 00 T-969 11 Rev. No: 0 Date: 03 Jan. 2014 Page 10 of 23
EQUIPMENT NO:
UNIQUE ID:
Reference Document
Inspection and Acceptance Initials/Stamp and Date
Activity Description
Inspection/Test Requirements
634-1.0
Equipment ready for neutral earth resistor installation
Verify ITP-501, 550 complete for initial setting of equipment. Verify ITP-631 or ITP-633 for completion of grounding rod/area grounding network as applicable. Release for neutral earth resistor installation
634-2.0
Pre-installation check complete.
Verify no damages. Verify correct labels rating and compliance with specs.
Manufacturer's W Instructions
W
634-3.0
Neutral earth resistors installed.
Verify installation as per drawings and vendor data sheet. Verify correct orientation and alignment.
Manufacturer's W Instructions
W
634-4.0
Equipment connection to grounding rod or via grounding network and to the power system neutral complete.
Verify connections as per spec. Verify space heater and its power source properly connected, if applicable.
Manufacturer's W Instructions
W
634-5.0
Insulation test and high voltage tests Verify insulation resistance test conformant. complete, as applicable. Verify high voltage test conformant, as applicable.
Manufacturer's W Instructions
W
634-6.0
Installation of neutral earth resistor complete.
H
H
All inspection and test complete and conformant. Neutral earth resistor released.
OTHER REFERENCES:
ITP-501 ITP-550 ITP-631 ITP-633
Sub-Contr. QC
Enka Teknik QC.
H/R
H/R
ENKA TEKNIK QC Date & Signature /Stamp
Client/ Rep.
W
Client Rep. Date & Signature/ Stamp
Report Reference No.:
STANDARD INSPECTION AND TEST PLAN ITP No 634 INSTALLATION OF NEUTRAL EARTH RESISTORS Test Equipme nt Type and Serial Number
Insulation Resistance Desired Resistance
Measured Resistance
High Voltage Pressure Test Test Voltage in kVolts
%
Applied Voltage in kVolts
Leakage Current in mApms
Document No: 4 740011 00 T-969 11 Rev. No: 0 Date: 03 Jan. 2014 Page 11 of 23
Sub-Contractor/Contractor
Sub-Contractor/Contractor
Construction Signature & Date
QC Signature and Date
30%
60%
90% 100 %1MIN .
ENKA TEKNIK QC Date & Signature /Stamp
Client Rep. Date & Signature/ Stamp
STANDARD INSPECTION AND TEST PLAN ITP No: 635 LIGHTNING PROTECTION SYSTEM INSTALLATION PROJECT NAME:
MAIN ACTIVITY NAME:
Activity No.
PROJECT NO:
NAJYBIA 4x125 MW POWER PLANT PROJECT
Reference Document
Structure, building, equipment By checking condition of structure, building and/ or ready for lightning protection equipment enough for installation of the lightning system. system installation. Release for lightning protection system installation.
635-2.0
Air terminals installed correctly.
Verify air terminals installed as per drawings/specifications and manufacturer’s instructions.
635-3.0
Earth tapes and conductors installed correctly
Verify correct materials Verify tapes and conductors securely fixed. Verify specified type and size of rods installed.
635-4.0
Test clamp and disconnect facilities installed.
Verify test clamps and disconnect facilities installed correctly.
635-5.0
Lightning protection system connected to grounding rod directly or via grounding network.
Verify connections to ground road/network as per spec.
635-6.0
Installation of lightning protection system complete.
All inspection complete and conformant. Lightning protection system released.
R1
R2
R3
Ground Rod/Test Station No.:
Inspection and Acceptance Initials/Stamp and Date Sub-Contr. QC
H/R
Enka Teknik QC.
W
Installation W drawings Manufacturer’s Instructions Installation W/R drawings Manufacturer’s Instructions H
W
Permissible Value
ENKA TEKNIK QC Date & Signature /Stamp
Report Reference No.:
Client/ Rep.
H/R
Manufacturer’s W Instructions Drawings W Manufacturer’s Instructions.
Resistance Measurement for grounding Network to Earth Test No.:
OTHER REFERENCES:
UNIQUE ID:
Inspection/Test Requirements
635-1.0
TEST EQUIPMENT TYPE AND SERIAL NUMBER
DRAWING NO/BUILDING NO/ SHALTER NO ECT:
740011 EQUIPMENT NO:
Activity Description
Doc. No.: 4740011 00 T-969 12 Rev.: 0 Date: 28 August. 2013 Page 12 of 23
W
W/R
R
H
W
ENKA TEKNIK
See table below for resistance of grounding network to earth.
CLIENT
Client Rep. Date & Signature/ Stamp
STANDARD INSPECTION AND TEST PLAN ITP No: 636 ELECTRICAL JUNCTION BOX INSTALLATION PROJECT NAME:
MAIN ACTIVITY NAME:
Activity No.
636-1.0
636-2.0
636-3.0
PROJECT NO:
NAJYBIA 4x125 MW POWER PLANT PROJECT
Structural steel, building, foundation, equipment ready for junction box installation.
Inspection/Test Requirements
Junction box installed correctly.
Junction box installation complete
DRAWING NO/BUILDING NO/ SHALTER NO ECT:
OTHER REFERENCES:
740011 EQUIPMENT NO:
Activity Description
Doc. No.: 4740011 00 T-969 13 Rev.: 0 Date: 28 August. 2013 Page 13 of 23
UNIQUE ID:
Reference Document
Verify completion of structural steel. Verify completion of buildings or initial setting of equipment. Verify completion of foundations. Release for junction box installation.
Verify as per applicable specifications. Verify as per installation drawings and plot plan Verify correct tag number and IP rating. Verify holding down bolts tightened.
Inspection and Acceptance Initials/Stamp and Date Sub-Contr. QC
Enka Teknik QC.
H/R
H/R
W
W
H
H
Client/ Rep.
Installation Drawings.
Manufacturer’s Instructions
W
Verify inspection complete and conformant
ENKA TEKNIK QC Date & Signature /Stamp
Client Rep. Date & Signature/ Stamp
Report Reference No.:
STANDARD INSPECTION AND TEST PLAN ITP No: 640 RECTIFIER INSTALLATION PROJECT NAME:
MAIN ACTIVITY NAME:
Activity No.
640-1.0
640-2.0
640-3.0
640-4.0
640-5.0
PROJECT NO:
NAJYBIA 4x125 MW POWER PLANT PROJECT
Inspection/Test Requirements
Concrete foundation ready for installation of rectifier.
Rectifier installed as per requirement.
Rectifier cables connected to deep well anodes
Rectifier/junction box installation complete.
OTHER REFERENCES:
UNIQUE ID:
Inspection and Acceptance Initials/Stamp and Date
Reference Document
Verify ITP-224 for foundation complete. Verify ITP-654 complete for deep well anode installation. Release for rectifier installation..
Junction box, including supports installed as per requirement.
DRAWING NO/BUILDING NO/ SHALTER NO ECT:
740011 EQUIPMENT NO:
Activity Description
Doc. No.: 4740011 00 T-969 14 Rev.: 0 Date: 17 Dec 2013 Page 14 of 23
Verify equipment undamaged. Verify orientation and alignment correct. Verify name plate correct. Verify rectifier bolted down securely.
Sub-Contr. QC
Enka Teknik QC.
H/R
H/R
W
W
W
W
W
W
H
H
Client/ Rep.
ITP-224 ITP-654
Manufacturer’s Instructions
Verify orientation and alignment correct. Verify no damage to junction box Verify JB bolted down securely
Manufacturer’s Instructions
Verify anode cable connections secure and tight.
Manufacturer’s Instructions
W
Verify all inspection and tests complete and conformant. Rectifier release.
ENKA TEKNIK QC Date & Signature /Stamp
Client Rep. Date & Signature/ Stamp
Report Reference No.:
STANDARD INSPECTION AND TEST PLAN ITP No: 641 INSTALLATION OF POWER TRANSFORMERS PROJECT NAME:
Activity No.
PROJECT NO: 4740011 DRAWING NO ECT: E-096 32-1
AL-NAJYBIA 4X125 MW GAS TURBINE POWER PLANT PROJECT
MAIN ACTIVITY NAME: INSTALLATION OF POWER TRANSFORMER (STATION SERVICE TRANSFORMER)
Activity Description
EQUIPMENT NO: BBT 02
Inspection/Test Requirements
Transformer ready for electrical installation.
Verify completion of initial setting of equipment. Release for transformer installation.
641-2.0
Check oil level indicator shows correct level.
Verify oil level indicators show correct level.
Vendor data
641-3.0
Electric fan cooling and alarm system continuity checks (if applicable).
Verify cooling system and alarm in accordance with Data sheet.
Vendor data
641-4.0
Initial charge of transformer oil
Verify oil as per manufacturer’s data sheets. Verify oil filed to correct level.
Vendor data
641-5.0
Check oil and winding temperature indicators.
Verify correct as per manufacturers data sheets Verify moisture indicator fitted, if required
Vendor data
641-6.0
Transformer installation complete.
Verify all inspection and tests complete and conformant. Transformer released.
As per drawings
OTHER REFERENCES:
UNIQUE ID:
Inspection and Acceptance Initials/Stamp and Date
Reference Document
641-1.0
Doc. No.: 4740011 00 T-969 15 Rev.: 1 Date: 04 Feb. 2015 Page 15 of 23
Enka Teknik QC.
Client/ Rep.
H/R
H/R
W
W
W
W
W
W
W
W
W
W
W
W
H
H
W
ENKA TEKNIK QC Date & Signature /Stamp
Client Rep. Date & Signature/ Stamp
Report Reference No.:
STANDARD INSPECTION AND TEST PLAN ITP No: 642
Document No: 4740011 00 T-972 27 0 Rev. No: 0 Date: 27 March 2013 Page 16 of 23
EMERGENCY DIESEL GENERATOR INSTALLATION PROJECT NAME:
MAIN ACTIVITY NAME:
Activity No.
642-1.0
642-2.0
642-3.0
PROJECT NO: 4740011
NAJYBIA 4X125 MW TURBINE POWER PLANT PROJECT EQUIPMENT NO:
Activity Description
Inspection/Test Requirements
Verify initial setting of diesel generator Diesel generator skid or generator skid/generator. ready for electrical installation. Release for generator installation.
Generator lubrication satisfactory
Insulation/resistance test of generator winding.
Verify lubrication, as per vendor data.
Verify insulation resistance test conformant.
Reference Document
Inspection and Acceptance Initials/Stamp and Date Sub-Contr. QC
Enka Teknik QC.
H/R
H/R
W
W
W
W
Client/ Rep.
Report Reference No.:
Vendor data.
Vendor data.
W
Vendor data
FM-6421
Insulation resistance check of space heater, if applicable.
Verify insulation resistance test conformant.
Generator installation complete.
Verify all inspection and tests complete and Project conformant. specifications Generator released.
W
Manuf. Data Sheet
FM-6421
H 642-5.0
OTHER REFERENCES:
UNIQUE ID:
W 642-4.0
DRAWING NO ECT:
ENKA TEKNIK QC Date & Signature /Stamp
H
W
Client Rep. Date & Signature/ Stamp
FM-6421 EMERGENCY DIESEL GENERATOR INSPECTION AND TEST RECORD EQUIPMENT TITLE
LOCATION
EQUIPMENT TAG No.
SERIAL No.
Doc. No: 4740011 00 T-972 27 Rev. No: 0 Date: 27 March 2013 Page 17 of 23
GENERATOR DATA VOLTAGE
KV
RATING
KVA
FREQUENCY
Hz
SPEED
RPM
ENGINE TYPE ENGINE SPEED FUEL SYSTEM COOLING
DESCRIPTION
1.0
INSTALLATION INSPECTION
1.1
EQUIPMENT INSTALLED UNDAMAGED
1.2
ORIENTATION AND ALIGNMENT CORRECT (SEE ITP-550)
1.3
AUXILIARY ITEMS INSTALLED
1.4
LUBE OIL SYSTEMS CHARGED
1.5
SYSTEM FREE FROM LEAKS AND SPILLAGES
1.6
INTERCONNECTION WIRING/CABLES/FUNCTIONAL CHECK/LOOP COMPLETE IN ACCORDANCE WITH RELEVANT PROJECT DOCUMENTS AND MANUFACTURER’S DOCUMENTS.
2.0
INSULATION RESISTANCE
Sub-Contractor/ Sub-Contractor/ Enka Teknik Enka Teknik QC Construction Signature And Date Signature And Date
INSULATION RESISTANCE - MEG. OHMS 3 WIRE 6 WIRE PH1 - E PH1 - E PH2 - E PH3 - E 2.1
STATOR WINDING
2.2
ROTOR WINDING
2.3
SPACE HEATER
3.0
FUNCTION CHECKS
3.1
GENERATOR CONTROL PANEL FUNCTIONALLY CHECKED
ENKA TEKNIK QC Date & Signature /Stamp
Client Rep. Date & Signature/ Stamp
STANDARD INSPECTION AND TEST PLAN ITP No:643 INSTALLATION OF MOTORS PROJECT NAME:
Activity No.
PROJECT NO: 740011 DRAWING NO ECT:
NAJYBIA 4x125 MW POWER PLANT PROJECT
MAIN ACTIVITY NAME:
EQUIPMENT NO:
Activity Description
Inspection/Test Requirements
Inspection and Acceptance Initials/Stamp and Date
Reference Document
ITP No 250
Bearing lubrication 643-2.0 satisfactory and motor rotates freely by hand.
Vendor data
Verify bearing lubrication with motor disconnected from load.
643-3.0
Anti condensation heaters installed if applicable
Verify Anti condensation heater is provided (Motor
643-4.0
Insulation resistance test of motor winding.
Verify insulation resistance test for 415 V motors and below complete and conformant.
643-5.0
Insulation resistance test of motor, test performed.
Verify motors above 415 V insulation resistance test,
squalor above 1,1kW)
performed and conformant.
Sub-Contr. QC
Enka Teknik QC
H/R
H/R
W
W
W
W
W
W
Client Rep.
Report Reference No.:
Vendor data W/R
Vendor data
FM-6431 W
W
W/R
Vendor data
Verify correct as per manufacturers data sheets
Vendor data
643-7.0
Insulation resistance check Verify insulation resistance test of space heater of space heater, if applicable conformant, if applicable.
Vendor data
643-8.0
Motor installation complete and conformant.
All inspection and tests complete and conformant. Motor released.
OTHER REFERENCES:
UNIQUE ID:
Verify completion of initial setting of motors and completion of grouting, as applicable. Initial setting and grouting of Note: Motors directly coupled to pumps etc. may not 643-1.0 motor complete, as have a separate alignment record. Refer to the applicable. equipment the motor is connected to. Release for motor installation.
Check bearing oil and 643-6.0 winding temperature indicators if applicable.
Doc. No.: 4740011 00 T-969 17 Rev.: 0 Date: 27 June. 2012 Page 18 of 23
FM-6432 W
W
W
W
H
H
ENKA TEKNIK QC Date & Signature /Stamp
W
Client Rep. Date & Signature/ Stamp
Doc. No.: 4740011 00 T-969 17 Rev.: 0 Date: 27 June. 2012 Page 19 of 23
FM-6431 INSPECTION AND TEST RECORD FOR MOTORS EQUIPMENT TITLE
LOCATION
EQUIPMENT TAG No.
SERIAL No.
1.0
INSPECTION OF MOTOR AND HEATER ELEMENTS DESCRIPTION
ENKA TEKNIK
1.1
CHECK THE EQUIPMENT DATA SHEET AGAINST MOTOR TAG
1.2
CHECK MANUFACTURERS INSTRUCTION AND DOCUMENTS AVAILABLE ON SITE
1.3
VISUALLY INSPECT MOTOR FOR PHYSICAL DAMAGE
1.4
REMOVE ANY SHAFT BLOCKING
1.5
CONFIRM THAT ALL MECHANICAL CHECKS HAVE BEEN CARRIED OUT ON THE MOTOR
1.6
CHECK STATOR WINDING CONNECTIONS AND RECORD PHASE ROTATION
1.7
INSPECT TERMINAL BOX FIXING BOLTS
1.8
INSPECT TERMINAL BOX FLANGE SURFACES & APPLY PROPRIETARY GREASE AS NECESSARY
1.9
CHECK MOTOR HEATER RATING.
1.10
CHECK THE FOLLOWING INSTRUMENTS WHERE APPROPRIATE :
RATING = V :
CLIENT
A:
1.10A WINDING TEMPERATURE ( IF ANY) 1.10B AIR TEMPERATURE INDICATORS ( IF ANY ) 1.10C BEARING TEMPERATURE INDICATORS ( IF ANY ) 1.11
INSPECT THE INSTALLATION OF ANY VENTILATION / PURGE FANS ( IF ANY )
2.0
TEST EQUIPMENT
TEST EQUIPMENT
TEST CERTIFICATION No.
TYPE
VALID FROM
3.0 PHASE
MAKER
EXPIRY DATE
SERIAL No.
RESISTANCE AND INSULATION CHECK OF MOTORS (415 V AND BELOW) WINDING RESISTANCE OHM U-V
V-W
W-U
INSULATION MEGGER CHECK MOHMS U-E
V- E
W- E
ENKA TEKNIK
CLIENT
UVW- E
MEASUREMENT TEMPERATURE
HUMIDITY
4.0 ITEM
INSULATION RESISTANCE OF HEATER, DETECTORS, ETC. U-V
W-V
U-W
UVW-E
ENKA TEKNIK QC Date & Signature /Stamp
ENKA TEKNIK
CLIENT
Client Rep. Date & Signature/ Stamp
Doc. No.: 4740011 00 T-969 17 Rev.: 0 Date: 27 June. 2012 Page 20 of 23
FM-6432 MOTOR TEST RECORD (ABOVE 415 VOLTS) EQUIPMENT TITLE
LOCATION
EQUIPMENT TAG No.
SERIAL No.
TEST EQUIPMENT TEST EQUIPMENT
TEST CERTIFICATION No.
MAKER
VALID FROM
TAPE
SERIAL No.
EXPIRY DATE
RESISTANCE AND INSULATION CHECK OF MOTOR
PHASE
WINDING RESISTANCE OHM
U-V
V-W
INSULATION MEGGER CHECK MOHMS
W-U
U- E
V-E
W-E
UVW- E
MEASUREMENT
ENKA TEKNIK QC Date & Signature /Stamp
Client Rep. Date & Signature/ Stamp
STANDARD INSPECTION AND TEST PLAN ITP No: 644 MOTOR OPERATED VALVE (MOV) INSTALLATION PROJECT NAME: AL-NAJYBIA
4X125 MW GAS TURBINE POWER PLANT PROJECT
MAIN ACTIVITY NAME:
Activity No.
Activity Description
Inspection/Test Requirements
644-1.0
By checking completion of piping installation Release for MOV installation.
644-2.0
Pre-installation equipment inspection complete.
Verify correct tag number. Verify no damages Verify MOV as per specification
Verify as per installation drawings. Verify correct operational position. Verify correct valve flow direction. Verify permanent gaskets
Installation drawings Manufacturers data sheets
Verify post-installation insulation resistance of .motor windings performed and conformant.
Manufacturers data sheets
Verify inspection and tests complete and conformant. Release for insulation, pre-commissioning etc., as applicable.
644-3.0
MOV installed.
644-4.0
Post-installation winding insulation resistance test complete.
644-5.0
Installation of motor operated valve (MOV) complete
OTHER REFERENCES:
UNIQUE ID:
Reference Document
Piping ready for MOV installation.
DRAWING NO/BUILDING NO/ ISO NO ECT:
PROJECT NO: 740011
EQUIPMENT NO:
Doc. No: 4 740011 00 T-969 18 Rev. : 0 Date: 10 Sep. 2012 Page 21 of 23
Inspection and Acceptance Initials/Stamp and Date Sub-Contr. QC
Enka Teknik QC.
H/R
H/R
W
W
W
W
W
W
H/R
H/R
Client/ Rep.
Report Ref No.:
ITP-421
MOV data sheet Manufacturers data sheets
ENKA TEKNIK QC Date & Signature /Stamp
W/R FM 6441
Client Rep. Date & Signature/ Stamp
FM-6441 MOTOR OPERATED VALVE (MOV) TEST RECORD EQUIPMENT TAG No (s)
Doc. No: 4 740011 00 T-969 18 Rev. : 0 Date: 10 Sep. 2012 Page 22 of 23
VALVE SIZE RATING
DRAWING No. (s)
DATA SHEET Nos.
ACTUATOR SERIAL No.
ACTUATOR MODEL No.
VALVE MOTOR DATA RATING
KVA
VOLTAGE
VOLTS
FREQUENCY
Hz
CURRENT
AMPS
MOTOR WINDING INSULATION RESISTANCE TEST AFTER INSTALLATION TEST EQUIPMENT
TYPE
TEST CERTIFICATION No.
VALID FROM
MAKER
EXPIRY DATE
SERIAL No.
MEASURED RESISTANCE INSULATION RESISTANCE (MOHMS) U-E
V-E
ENKA TEKNIK QC Date & Signature /Stamp
W-E
Client Rep. Date & Signature/ Stamp
ENKA TEKNIK QC Date & Signature /Stamp
Client Rep. Date & Signature/ Stamp