YD51332
YD51332
YD
2011/07/01
The information given within this parts book was correct at the time of printing and is subject to change without notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance manual. Always refer to your local Perkins outlet before purchasing any parts Subject to any existing rights of third parties, the information given in this document is the property of Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents 1.
Introduction
Pg. 4
2.
How To Use Your Parts Book
Pg. 4
3.
Engine Breakdown
Pg. 5
4.
Symbol Descriptions
Pg. 9
5.
Parts Lists & Illustrations
Pg. 11
6.
Parts Index
Pg. 166
Introduction The build list of your engine, found on the front page of this parts book, provides a unique reference to the components fitted to your engine; therefore this parts book is only applicable to this particular engine Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book This parts book has been designed to provide you with all the information you need to identify parts to service your engine. There are several features within the book to make it easy to find the parts you require. Front Page This lists your build list number and the date of publication of this book Symbol Descriptions Provides a quick reference guide to the symbols used within the book. Engine Breakdown Use this to identify all the major sections of your engine and the relevant pages within the book. Parts Lists & Illustrations This section shows each major section of your engine broken down into individual part numbers along with an associated illustration for identifying the parts you require. The illustrations used in this parts book are representational only and should only be used for identification purposes. For fitting instructions please refer to your engine Service Manual. Parts Index Using either the part number or description of the part you require this section will help you locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section
Page
Section
Page
Long Engine ACEY3749
11
Fuel Injection Pump Breakdown AFHY4448
37
Long Engine ACEY8126
13
High Pressure Fuel Pipes AFHY4448
39
Short Engine ACEY8126
15
Atomisers AFHY4448
41
Cylinder Block ACHY0417
17
Control Unit AFHY4448
43
Cylinder Block ACHY0417
19
Control Unit AFHY4448
45
Crankshaft, Pistons & Connecting Rods ACHY0417
21
Pick-Up Sensor AFHY4448
47
Crankshaft, Pistons & Connecting Rods ACHY0417
23
Boost Control Pipe AFHY4448
49
Cylinder Head ACHY0417
25
Fuel Leak-Off Pipe AFHY4448
51
Rocker Shaft ACHY0417
27
Flywheel Housing CDH00892
53
Timing Gear & Camshaft ACHY0417
29
Flywheel & Starter Ring DDH00889
55
Lubricating Oil Pump & Delivery Housing ACHY0417
33
Starter Motor EDH00936
57
35
Fan Drive FBH00364
59
Fuel Injection Pump AFHY4448
Lubricating Oil Sump GBH01780
61
Page 5
Engine Breakdown
Section
Page
Section
Page
Lubricating Oil Sump GBH01780
63
Alternator & Generator NDH01961
89
Lubricating Oil Filler & Breather HBH01970
65
Alternator NDHY2930
91
Lubricating Oil Filler & Breather HBH01970
67
Alternator Bracket & Fixings NDHY2930
93
Lubricating Oil Filler & Breather HBH01970
69
Alternator Bracket & Fixings NDHY2930
95
Lubricating Oil Filter & Integral Oil Cooler JBH00933
71
Alternator Bracket & Fixings NDHY2930
97
75
Pulleys NDHY2930
99
Lubricating Oil Filter & Integral Oil Cooler JBH00933
Blanking Plates QDHY1165
101
Front End Drive Input KBHY0626
77 Blanking Plugs QDHY1165
103
Water Pump, Thermostat & Heat Exchanger LBH01967
79 Turbocharger SBHY1596
105
Water Pump, Thermostat & Heat Exchanger LBH01967
81
Feed Pipes SBHY1596
107
Water Outlet & Inlet LDH00519
83
Leak-Off Pipes SBHY1596
109
Fan MDH01320
85
Induction Manifold SBHY1596
111
Alternator & Generator NDH01961
87
Pipework & Connections SBHY1596
113
Page 6
Engine Breakdown
Section
Page
Section
Page
Pipework & Connections SBHY1596
115
Engine Lifting XBH00356
141
Exhaust Manifold SBHY1596
117
Throttle & Stop Controls ZAH00632
143
Air Filters SDH00427
119
Engine Mounts ZCHY1236
145
Air Filters SDH00427
121
Heater/Starter Switch ZEH01325
147
Remote Air Charge Cooler SDH00427
123
Lub. Oil Pressure Switch & Gauge ZJH00479
149
Pipework SDH00427
125
Temperature Gauge & Sender ZLH00338
151
Lift Pump VBHY2235
127
Radiator & Cowling ZMH00554
153
Fuel Filter VBHY2235
129
Radiator & Hoses ZMH00554
155
Lift Pump to Filter Pipe VBHY2235
131
Radiator & Hoses ZMH00554
157
Filter to Injection Pump Pipe VBHY2235
133
Fuel Pre-Lift Pump ZVH00405
159
Injection Pump to Filter Pipe VBHY2235
135
Fuel Pre-Lift Pump ZVH00405
161
Leak Off Rail to Fuel Filter Pipe VBHY2235
137
Application Miscellaneous & Auxiliaries ZZH00338
163
Cold Start System WDH00013
139
Joints & Gaskets - Bottom Service Kit SGBY0347
165
Page 7
Engine Breakdown
Page 8
Symbols and Notes Symbol
Description
A
From Engine Number
B
Upto Engine Number
C
Repairs and Replaces
D
See Appropriate Section - Reference Number
E
Alternative
F
Order
G
Remanufactured Part
H
New for Old Part
I
Number of Teeth
J
Thickness
K
Bottom
L
Top
M
Left Hand
N
Right Hand
O
Reference for Detailed Breakdown
P
Other Service Options Available
Q
Cylinder Number
R
See History Section
Page 9
Long Engine
Plate A
ACEY3749
Parts kit instruction
21820214
Power Exchange Long Engines This power exchange long engine is shipped with a sump, timing case and cover, cylinder head and valve train with a protective cover and oil pump. The long engine is shipped with the number one cylinder at top dead centre. This is to allow easier fuel pump assembly and timing. In all applications, the fuel pump drive gear will need to be transferred to the new long engine. In some applications the original engine will have a different sump and oil pickup tube. These should be transferred to the new long engine and the components supplied shall be returned on the core engine. A complete upper and lower gasket kit are supplied with each long engine to ease assembly. A plate on the side of the block is stamped to indicate the crankshaft and bore size of the long engine. Crankshaft identification is also marked on the first lobe. The following suffixes apply: A = 0.010 undersize, B = 0.020 undersize, C = 0.030 undersize. The assembled long engine is built to the latest specification and may have improved internal design features when compared to the original engine. To identify components, the long engine number is stamped on the engine serial number plate and must be used when the long engine components are ordered. To ensure that components moved from the original engine to the new long engine continue to be correctly identified, it is important that the original engine serial number and TPL number are stamped onto the long engine serial number plate when the engine is fully assembled. For 1000 series engines; the 1.6mm sump joint must only be used with pressed steel sumps. The 0.8mm joint must only be used with cast sumps. For 1000 series engines; the rocker cover joint, part number 3681 A021, must only be used with aluminium top covers.The rocker cover joint, part number 3681 A032, must only be used with plastic top covers. Some timing cases do not allow adjustment of the front seal position. If the crankshaft pulley has a groove worn in the spigot, it can be reconditioned with a speedi-sleeve. For 1000 series, use speedisleeve part number 21820104, refer to the workshop manual. End Issued by Perkins Engines Company Limited 2005, Peterborough PE1 SNA, England. (c) Proprietary information of Perkins Engines Company Limited 2005, all rights reserved. The information is correct at the time of going to press. This Intruction is for technical information only and cannot be used as a basis for a warranty claim.
Page 10
Long Engine
Plate A
ACEY3749
Item 1 2 3 4 5 6 7 8 9
Part No. YDL3749R YD39861 ZZ80228R ZZ90057 3716C522 4142A171 4142X021 4145H079 31416307
References
Qty. 1 1 1 1 1 1 1 1 1
Description ENGINE - EXCHANGE SHORT ENGINE - ASSEMBLY CYLINDER HEAD KIT - EXCH ROCKER SHAFT ASSEMBLY TIMING CASE TIMING COVER CYLINDER HEAD COVER SUMP CAMSHAFT
Notes
(A)
Footnotes (A)
ORDER PARTS BOOK YD39861PB FOR COMPLETE BREAKDOWN
Page 11
Long Engine
Plate A
ACEY8126
1
Long Engine Kit Moteur Long Satz - Langer Motor Kit Mot Completo Equipo De Motor Largo
Page 12
Long Engine
Plate A
ACEY8126
Item
Part No.
1 U5MK8126 2 YD39861 3 ZZ80228 4 U5MK0385 5 U5LB1168 6 3688C003 7 3681M005 8 3681P029 9 U5MK0633 Service Options 3
ZZ80228P
References B U786029J G
Qty.
Description
Notes
1 1 1 1 1 1 1 1 1
LONG ENGINE - KIT SHORT ENGINE - ASSEMBLY (A) CYLINDER HEAD KIT BOLT KIT GASKET KIT - BOTTOM GASKET - IND MANIFOLD GASKET - SUMP GASKET - TIMING CASE COVER OIL COOLER KIT
1
CYLINDER HEAD KIT - EXCH
Footnotes (A)
ORDER PARTS BOOK YD39861PB FOR COMPLETE BREAKDOWN
Page 13
Short Engine
Plate A
ACEY8126
1
Short Engine Moteur Court Kurzer Motor Motore Corto Motor Corto
Page 14
Short Engine
Plate A
ACEY8126
Item
Part No.
1
YD39861
2 ZZ50296 3 ZZ90229 4 4181A026 5 4115C314 6 2418F703 7 ZZ50309 8 ZZ90229 9 10 4181A026 11 4115C314 12 2418F703 Service Options 2 2 9 9 9 9 9 9
References B U786029J R a. G R a.
R a. P
ZZ50296P ZZ50296R U5LF0019 U5LF0020 U5LF0021 U5LF0022 U5LF0023 U5LF0024
Qty.
Description
1
SHORT ENGINE - ASSEMBLY
1 1 6 6 1 1 1 6 6 6 1
CYLINDER BLOCK ASSEMBLY CRANKSHAFT KIT PISTON RING KIT CON ROD ASSEMBLY SEAL - REOS HOUSING CYLINDER BLOCK ASSEMBLY CRANKSHAFT KIT PISTON KIT PISTON RING KIT CON ROD ASSEMBLY SEAL - REOS HOUSING
1 1 6 6 6 6 6 6
CYLINDER BLOCK ASSEMBLY CYLINDER BLOCK ASSEMBLY PISTON KIT PISTON KIT PISTON KIT PISTON KIT PISTON KIT PISTON KIT
1 1 1 1
SHORT ENGINE - ASSEMBLY CRANKSHAFT ASSEMBLY CRANKSHAFT ASSEMBLY SHORT ENGINE - ASSEMBLY
Notes (A)
GRADE J
(B,C,D) GRADE J
GRADE .F GRADE .G GRADE .H GRADE .J GRADE .K GRADE .L
History a. 1 3 8 29
YD39861 ZZ90230 ZZ90230 YD39865
B U786029J
A U786030J
(A)
(E)
Footnotes (A)
ORDER PARTS BOOK YD39861PB FOR COMPLETE BREAKDOWN
(B)
ENSURE THE CORRECT PISTON HEIGHT GRADE IS FITTED. REFER TO WORKSHOP MANUAL:TDP0191 1301
(C)
THE HEIGHT GRADE OF THE PISTON IS IDENTIFIED BY AN ALPHA CHARACTER STAMPED ON THE TOP OF THE PISTON.
(D)
THE TOP OF THE PISTON SHOULD NOT BE MACHINED
(E)
ORDER PARTS BOOK YD39865PB FOR COMPLETE BREAKDOWN
Page 15
Cylinder Block
Plate c
ACHY0417
26
30
14
31
17
16
12 11
4
15 10
13
9
7
8
2 3
25 5 24
18 20
6 28 27
29
Page 16
21 22 23
19 1
Cylinder Block
Plate c
ACHY0417
Item
Part No.
1 ZZ50296 2 3 4 3135X063 5 33142111 6 32166329 7 32418122 8 31134165 9 0650710 10 32418122 11 3774A004 12 2485A204 13 32417134 14 32418122 15 32416119 16 32168212 17 2415D108 18 3861A027 19 4138A017 20 21 22 23 24 3271H004 25 2116087 26 29990001 27 2182110 28 0920469 29 3211A005 30 3627P043 31 2311D039 Service Options 1 1 4 4
ZZ50296P ZZ50296R 3135X062 3135X065
4
3135X066
24
3271H005
References G F ZZ50296 F ZZ50296 P
A 01/08/2001
F F F F P
J J J J J
4138A017 4138A017 4138A017 4138A017
(+)0.010" (+)0.25MM (+)0.020" (+)0.50MM (+) 1.33MM
Qty.
Description
Notes
1 1 2 6 14 14 5 1 3 3 6 1 1 1 1 1 1 6 6 1 1 1 1 1 1 2 6 6 2 1 2
CYLINDER BLOCK ASSEMBLY CYLINDER BLOCK BEARING CAP LINER - PRESS FIT THIMBLE SCREW PLUG CAMSHAFT BUSH PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG WASHER PISTON COOLING JET RELIEF VALVE VALVE BODY BALL SPRING RETAINER SHAFT PIN DOWEL SCREW SPACER PLUG BRIDGE PIECE SCREW
1 1 6 6
CYLINDER BLOCK ASSEMBLY CYLINDER BLOCK ASSEMBLY LINER - SLIP FIT LINER - OVERSIZE
SLIP FIT (B)
6
LINER - OVERSIZE
(C)
1
SHAFT
(D,E)
STD
(A)
Footnotes (A)
LOCATING DOWELS
(B)
SLIP FIT
(C)
PRESS FIT
(D)
ALTERNATIVE APPLIES TO 4 CYLINDER ENGINES ONLY
(E)
REFER TO SERVICE BULLETIN NO.163
Page 17
Cylinder Block
Plate A
ACHY0417
4
3
1 2
Page 18
Cylinder Block
Plate A
ACHY0417
Item
Part No.
1 2 3 4
2418F701 3211C002 2116081
References A U764752H F 2418F701 A U764752H
Qty. 1 1 10 2
Description SEAL - REOS HOUSING REAR OIL SEAL METRIC BOLT DOWEL
Notes
(A)
Footnotes (A)
REFER TO SERVICE BULLETIN
Page 19
Crankshaft, Pistons & Connecting Rods
Plate A
ACHY0417
9
11
14
13 10
12 18
16
8
19 17
1
2 4
5 7
6
15 3
Page 20
Crankshaft, Pistons & Connecting Rods
Plate A
ACHY0417
Item
Part No.
1
ZZ90229
2 3 4 5 6 7 8
U5MB0030 U5ME0035 31137551 31137561 0500012 ZZ90146
9 10 11 3112E005 12 32186142 13 3246A001 14 4181A026 15 3117C061 16 U5LF0019 17 18 19 2721332 Service Options 3 3 3 4 4 4 5 6 16 16 16 16 16
U5MB0030A U5MB0030C U5MB0030B U5ME0035B U5ME0035A U5ME0035C 31137312 31137322 U5LF0020 U5LF0022 U5LF0023 U5LF0024 U5LF0021
References A R R F P P P P
U801518J a. b. ZZ90229
B B F F
14/08/2002 U801517J ZZ90146 ZZ90146
F U5LF0019 F U5LF0019
J J J J J J J J
(-)0.25MM (-)0.75MM (-)0.50MM (-)0.50MM (-) 0.25MM (-)0.75MM (+)0.007" (+)0.007"
Qty.
Description
Notes
1
CRANKSHAFT KIT
(A)
1 1 1 2 2 1 6
CRANKSHAFT MAIN BEARING KIT BIG END BEARING KIT THRUST WASHER THRUST WASHER WOODRUFF KEY CON ROD ASSEMBLY
1 1 1 2 2 6 1 6 1 1 1
CON ROD BEARING CAP SMALL END BUSH CON ROD BOLT DOWEL PISTON RING KIT CRANKSHAFT GEAR PISTON KIT PISTON GUDGEON PIN CIRCLIP
1 1 1 1 1 1 2 2 6 6 6 6 6
MAIN BEARING KIT - U/S MAIN BEARING KIT - U/S MAIN BEARING KIT - U/S BIG END BRG KIT - U/S BIG END BRG KIT - U/S BIG END BRG KIT - U/S THRUST WASHER THRUST WASHER PISTON KIT PISTON KIT PISTON KIT PISTON KIT PISTON KIT
GRADE .G GRADE .J GRADE .K GRADE .L GRADE .H
(B)
GRADE .F
(B) (B) (B)
History a. 1
ZZ90230
A U801518J
1
CRANKSHAFT ASSEMBLY
(A)
1
ZZ90230 U5ME0014
A U801518J P
1 1
CRANKSHAFT ASSEMBLY BIG END BEARING KIT
(A)
b.
Footnotes (A)
REFER TO SERVICE BULLETIN NO.86
(B)
BEARING FITTING TOOL 27610233 IS NOT INCLUDED
Page 21
Crankshaft, Pistons & Connecting Rods
Plate C
A U801518J C PPL032567
ACHY0417
1
3
2
4
Page 22
Crankshaft, Pistons & Connecting Rods
Plate C
A U801518J C PPL032567
Item
Part No.
1 2 3 4
4115C314
ACHY0417
References
F 4115C314 3112A005 3212V003
Qty. 6 1 1 2
Description CON ROD ASSEMBLY CON ROD SMALL END BUSH CON ROD BOLT
Notes GRADE J
(A)
Footnotes (A)
DO NOT RE-USE ONCE REMOVED
Page 23
Cylinder Head
Plate A
ACHY0417
31 19 32
18 11 10 9
8
33
23 17 30
22
16
1
15 14
7 6 24
13
5
29 26 25 20
21
Page 24
2
3
4
12
27
28
Cylinder Head
Plate A
ACHY0417
Item 1
Part No. ZZ80228
2 3324E002 3 3314A121 4 3142L072 5 3343F041 6 33415118 7 33817117 8 31745122 9 31744133 10 33424107 11 33173108 12 3142A051 13 3343J021 14 33415118 15 33817117 16 31745122 17 31744133 18 33424107 19 33173108 20 0650710 21 32417156 22 3212P002 23 2431A054 24 0650540 25 29990001 26 3681H208 27 2431154 28 29 30 31 32166222 32 32166219 33 32166221 Service Options 1
References C ZZ80188 C ZZ80171
D LBH D LBH
ZZ80228P
Qty.
Description
1
CYLINDER HEAD KIT
6 6 6 6 6 6 6 6 6 12 6 6 6 6 6 6 6 12 3 6 1 6 1 2 1 1 1 1 6 2 12 18
INSERT INSERT INTAKE VALVE VALVE GUIDE VALVE SPRING WASHER SEAL - VALVE STEM VALVE SPRING OUTER VALVE SPRING INNER CAP VALVE COLLET EXHAUST VALVE VALVE GUIDE VALVE SPRING WASHER SEAL - VALVE STEM VALVE SPRING OUTER VALVE SPRING INNER CAP VALVE COLLET PLUG PLUG PLUG PLUG PLUG DOWEL GASKET - CYLINDER HEAD PLUG COVER JOINT SCREW SCREW SCREW SCREW
1
CYLINDER HEAD KIT - EXCH
Notes
(A)
(A)
(B)
(C)
Footnotes (A)
SERVICED IN PAIRS
(B)
LOCATING DOWELS
(C)
REFER TO RELEVANT OPTION ACCESSORY PACKS
Page 25
Rocker Shaft
Plate A
ACHY0417
1
2 4 3 13
20 10 11
10
5 6
7
8
8 17
9
12 11
10
19
9 11
10
7
9
16
9 18 11
11
7
10
21
15 6 5
10
11 9
Page 26
7
14
22
17 9
Rocker Shaft
Plate A
ACHY0417
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Part No. ZZ90057 U7LR0003
References C ZZ90040 F U7LR0003
0650507 0170151 33117434 31744123 31743108 3818X901 4115R305 4115R306 3775E012 2233022 33811113 32114145 0576052 3311K015 2313H331 2318A605 2314J607 31434307 3142U031
C 2314J608 C 31434163
Qty. 1 1 1 2 2 2 4 2 6 6 6 1 1 1 12 12 2 4 4 2 12 12
Description
Notes
ROCKER SHAFT ASSEMBLY ROCKER SHAFT ASSY - MINOR SHAFT PLUG CIRCLIP WASHER ROCKER SHAFT SPRING ROCKER SHAFT SPRING BRACKET ROCKER ARM ASSEMBLY ROCKER ARM ASSEMBLY CONNECTION SCREW OLIVE SCREW NUT SHIM STUD NUT SCREW PUSHROD TAPPET
Page 27
Timing Gear & Camshaft
Plate A
ACHY0417
2
14
1
17
30
12
16 18
15
20
8
19
9
10 11 4
7
5 13
3
6
25
27 28
29 34 33 32
Page 28
26
24 23 21
31
Timing Gear & Camshaft
Plate A
ACHY0417
Item
Part No.
1 2 3 4 5 6 7
3716C522 3681P009 4111A013 0050345 33426161 2314J011 3272A033
8 9 10 11 12 13 14
4111A008 2511437 2722A206 33123125 2314H003 2314H004 4112K051
15 0500012 16 2116053 17 3112X011 18 3117L023 19 2314J606 20 3321A003 21 4142A143 22 23 24 2418F436 25 3681P019 26 2314H004 27 2314H005 28 2314H013 29 2314F036 30 2487A018 31 2314H034 32 4152A002 33 34 2415A093 Service Options 2
References R f. P
R c. R e.
R a. R a.
R b. C 3117L021
F 4142A143
C 3753R111 F 4152A002
21826405
Qty.
Description
1 1 1 2 1 3 1
TIMING CASE GASKET - TIMING CASE IDLER GEAR IDLER GEAR BUSH HUB SCREW PLATE
1 1 1 1 8 4 1
IDLER GEAR BUSH CIRCLIP WASHER SCREW SCREW CAMSHAFT
1 1 1 1 1 1 1 1 1 1 1 1 6 6 4 1 2 1 1 1
WOODRUFF KEY DOWEL THRUST WASHER CAMSHAFT GEAR SCREW WASHER TIMINGGEAR COVER TIMINGGEAR COVER TIMINGGEAR COVER SEAL - FRONT END OIL GASKET - TIMING COVER SCREW SCREW SCREW SCREW PLUG SCREW INSPECTION COVER VALVE COVER SEAL - O RING
X
GASKET - TIMING CASE
1 1
CAMSHAFT WOODRUFF KEY
Notes
(A)
(B)
(C)
History a. 14 14
31416307 0500012
b. 17
33153121
1
THRUST PLATE
3241A025
1
PLATE
C 31416305
c. 7
(D)
Page 29
Timing Gear & Camshaft
Plate A
ACHY0417
2
14
1
17
30
12
16 18
15
20
8
19
9
10 11 4
7
5 13
3
6
25
27 28
29 34 33 32
Page 30
26
24 23 21
31
Timing Gear & Camshaft
Plate A
ACHY0417
Item d.
Part No.
References
Qty.
Description
B U891998S 3781N013 3781N005 2314F003
1 1 2
SHIELD DAMPER SCREW
7
3241A021
1
PLATE
1
3716C242
1
TIMING CASE
Notes
e. f. C 3716C033 C 3716C032
Footnotes (A)
USED ONLY WITH 3117N061
(B)
BOTTOM TWO HOLES
(C)
ALTERNATIVE APPLIES TO 4 CYLINDER ENGINES ONLY
(D)
USED ONLY WITH 4111A034
Page 31
Lubricating Oil Pump & Delivery Housing
Plate A
ACHY0417
16
14
13 11
12 15
26
2 3
5
8
9
7 6
27
4
10 1
30
29
28
23 22
25
18 19 20 21
Page 32
17
24
32 31
Lubricating Oil Pump & Delivery Housing
Plate A
ACHY0417
Item
Part No.
1 2 3 4 5 6 7 8 9 10 12 14 16 17 18 19 20 21 22 23 24 25
4132F057 2314H004 2314H002 4138A033
References
F REF.4 32712726 31744151 32712111 2721130 2314K161 3571C045 2314H004 2314H004
C 3572V012
Qty. 1 2 1 1 1 1 1 1 1 2 1 2 2 6 1 1 1 1 6 6 1 1
Description OIL PUMP SCREW SCREW RELIEF VALVE VALVE PLUNGER SPRING SEAT CIRCLIP SCREW PIPE - OIL SCREW SCREW VALVE BOLT BALL PLUNGER SPRING JET DOWEL PLUG WASHER
Notes
(A)
(B) (B) (B) (B) (B) (B) (B) (B) (B)
Footnotes (A)
WAS 3572V012 USE 3571C045 WITH 2314H004 (2)
(B)
SEE CYLINDER BLOCK SECTION
Page 33
Fuel Injection Pump
Plate A
AFHY4448
4 5
3
1
2
6
7
Page 34
Fuel Injection Pump
Plate A
AFHY4448
Item
Part No.
1 2 3 4 5 6 7
2313M059 2318A603 3117L052 2318A108 K134AF01 2314C034 2415D051
References
Qty. 3 3 1 1 1 1 1
Description
Notes
STUD NUT FUEL INJECTION PUMP GEAR NUT WASHER SCREW WASHER
Page 35
Fuel Injection Pump Breakdown
Plate A
AFHY4448
1
Page 36
Fuel Injection Pump Breakdown
Plate A
AFHY4448
Item
Part No.
1
2643D644
References
Qty. 1
Description
Notes
FUEL INJECTION PUMP
Page 37
High Pressure Fuel Pipes
Plate A
AFHY4448
6 5 4
3
2
1 8 7 9
10
Page 38
High Pressure Fuel Pipes
Plate A
AFHY4448
Item
Part No.
1 2 3 4 5 6 7 8 9 10
3525A081 3525A082 3525A083 3525A084 3525A085 3525A086 2646E006 2646E007 2646E009 2646E010
References
Qty. 1 1 1 1 1 1 1 1 1 1
Description
Notes
PIPE - FUEL INJ NO 1 CYL PIPE - FUEL INJ NO 2 CYL PIPE - FUEL INJ NO 3 CYL PIPE - FUEL INJ NO 4 CYL PIPE - FUEL INJ NO 5 CYL PIPE - FUEL INJ NO 6 CYL CLIP CLIP CLIP CLIP
Page 39
Atomisers
Plate A
AFHY4448
8
2
7
1
3
5
6
4
Page 40
Atomisers
Plate A
AFHY4448
Item
Part No.
1 2 3 4 5 6
2645A060 2645A302 2645A621 0921173 33813129 3311A043
7 8
3662K002 2314H006
References
R a. R b.
Qty.
Description
6 1 1 6 6 6
INJECTOR HOLDER INJECTOR NOZZLE INJECTOR WASHER SPACER SEAL - INJECTOR
6 12
CLAMP SCREW
Notes
History a. 6
3311A042
6
SEAL
6
33813131
6
SEAL
b.
Page 41
Control Unit
Plate A
AFHY4448
1
2
3
4
Page 42
Control Unit
Plate A
AFHY4448
Item
Part No.
1 2 3 4
U5MK0669
References
F U5MK0669 2311E027 2415H507
Qty. 1 1 1 4
Description
Notes
ELECTRONIC GOVERNOR KIT ELECTRIC GOVERNOR SCREW SEAL - O RING
Page 43
Control Unit
Plate B
AFHY4448
1
2 4
5
3 6
Page 44
Control Unit
Plate B
AFHY4448
Item 1 2 3 4 5 6
Part No.
References
U5MK0653 2900A001 2900A003 2900A009 2900A011 F U5MK0653
Qty. 1 1 1 12 8 1
Description
Notes
CONNECTION KIT ELECTRICAL CONNECTOR WEDGE PIN PIN LEAFLET
Page 45
Pick-Up Sensor
Plate A
AFHY4448
1
2
Page 46
Pick-Up Sensor
Plate A
AFHY4448
Item
Part No.
1 2
2868A006 33534129
References
Qty. 1 1
Description
Notes
SPEED SENSOR ADAPTOR
Page 47
Boost Control Pipe
B U886679P
AFHY4448
1
Page 48
Plate A
Boost Control Pipe
Plate A
B U886679P
Item 1
Part No. 2431131
AFHY4448
References
Qty. 1
Description
Notes
PLUG
Page 49
Fuel Leak-Off Pipe
Plate A
AFHY4448
1
4 2
3
Page 50
Fuel Leak-Off Pipe
Plate A
AFHY4448
Item
Part No.
1 2 3 4
3558X021 3218R039 3355E005 2411D007
References
Qty. 1 5 1 12
Description
Notes
PIPE - LEAK OFF BANJO BOLT CONNECTION WASHER
Page 51
Flywheel Housing
Plate A
CDH00892
5
4
3
1
Page 52
2
Flywheel Housing
Plate A
CDH00892
Item
Part No.
1 2 3 4 5
36843154 3713A081 0350025 2314J004 2314J603
References
R a.
Qty.
Description
1 1 2 6 2
SEAL FLYWHEEL HOUSING DOWEL SCREW SCREW
1 1 1 2 3
FLYWHEEL HOUSING PLUG PLATE SCREW PLUG
Notes
History a. 2
3713M049 2487A452 36212132 2314H102 2487204
C 2314H101
Page 53
Flywheel & Starter Ring
Plate B
DDH00889
5
3
2 1
Page 54
4
Flywheel & Starter Ring
Plate B
DDH00889
Item
Part No.
1 2 3 4 5
4111D128
References
F 4111D128 31162121 0096803 33117127
Qty. 1 1 1 10 10
Description
Notes
FLYWHEEL ASSEMBLY FLYWHEEL STARTER RING GEAR SCREW WASHER
Page 55
Starter Motor
Plate A
C EDH00527
EDH00936
3
2
1
Page 56
Starter Motor
Plate A
C EDH00527
Item
Part No.
1 2 3
2873K632 2313C078 2318A604
EDH00936
References R a.
Qty.
Description
1 3 3
STARTER MOTOR STUD NUT
1
STARTER MOTOR
Notes
History a. 1
2873K621
Page 57
Fan Drive
Plate C
FBH00364
1
2 4
6
3
5
7
Page 58
Fan Drive
Plate C
FBH00364
Item
Part No.
1 2 3 4 5 6 7
4113H074
References
F 4113H074 F 4113H074 F 4113H074 2314J015 2614B660 3115C113
R a.
Qty.
Description
1 1 1 1 4 1 1
FAN DRIVE HOUSING FAN DRIVE HOUSING HUB BEARING SCREW BELT FAN DRIVE PULLEY
1
BELT
Notes
(A)
History a. 6
2614B658
(A)
Footnotes (A)
SERVICED IN PAIRS
Page 59
Lubricating Oil Sump
Plate L
GBH01780
23
21
22
20
19 3 13
14 27
28
4
6
24
5
2
18
1
8 7
10 9
12 11
26
16 25 17
Page 60
15
Lubricating Oil Sump
Plate L
GBH01780
Item
Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
3787H403 3681M005 3627P043 2311D039 2314H034 33134113 2314H020 33134113 2314H020 33134113 2314H004 33134113 32186405 0920156 3577A125 33812116 3178C074 3575K015 3683H005 2314H004 2314H002 2318A603 T406330
25 26 27 28
2487096 2415715 33534131 0920156
References
A U764752H
F 3577A125
R c.
R a. R b.
Qty.
Description
1 1 1 2 2 2 4 4 2 2 20 20 1 1 1 1 1 1 1 1 2 1 1 1
SUMP GASKET - SUMP BRIDGE PIECE SCREW SCREW WASHER SCREW WASHER SCREW WASHER SCREW WASHER PLUG WASHER TUBE ASSEMBLY TUBE OLIVE DIPSTICK PIPE - OIL SUCTION GASKET SCREW SCREW NUT PLUG
1 1 1 1
PLUG SEAL - O RING ADAPTOR WASHER
Notes
History a. 24
2487A018
1
PLUG
b. 24
2431A016
1
PLUG
c. 19
3575K006
1
OIL PIPE
Page 61
Lubricating Oil Sump
Plate Z
GBH01780
3
1
2
Page 62
Lubricating Oil Sump
Plate Z
GBH01780
Item
Part No.
1 2 3
3641A005 2314H003 0920433
References
Qty. 1 1 1
Description
Notes
BRACKET SCREW WASHER
Page 63
Lubricating Oil Filler & Breather
Plate A
HBH01970
14 15
10
12 13
1
16
3 11 9
2
7
8
5
Page 64
4
6
Lubricating Oil Filler & Breather
Plate A
HBH01970
Item
Part No.
1 2 3 4
4142X021 33881125 21825196 3617A001
5
3683H006
6 7 8 9 10 11 12 13 14 15 16
2314H003 3573A006 2485A013 3571C014 36833148 2314H003 3274A003 33817135 3781A003 2415731 0920009
References
B B B B
1ML02905 U741030G 1ML02905 U741030G
Qty.
Description
1 1 2 1
CYLINDER HEAD COVER HOSE CLIP PLATE
1
GASKET
2 1 1 1 1 2 4 4 1 1 4
SCREW PIPE - BREATHER PLUG OIL PIPE GASKET SCREW NUT SEAL CAP SEAL - O RING WASHER
Notes (A)
Footnotes (A)
REFER TO PLATE "K"
Page 65
Lubricating Oil Filler & Breather
Plate K
HBH01970
8 9 10 11 12
5 6 3 1 2
4
Page 66
7
Lubricating Oil Filler & Breather
Plate K
HBH01970
Item
Part No.
1 2 3 4 5 6 7 8 9 10 11 12
4142X021
References
F 4142X021 3687A508 3681C003 4142X099 2415A131 4133J008 F 4133J008 3771K005 2415H493 F 4133J008 2415731
Qty. 1 1 1 1 1 1 1 1 1 1 1 1
Description
Notes
CYLINDER HEAD COVER VALVE COVER GASKET - IND MANIFOLD GASKET - CYL. HEAD COVER OIL FILLER CAP SEAL - O RING BREATHER BREATHER OIL SEPARATOR SEAL - O RING BREATHER SEAL - O RING
Page 67
Lubricating Oil Filler & Breather
A U741031G
Plate X
HBH01970
3
1 2 4
Page 68
Lubricating Oil Filler & Breather
Plate X
A U741031G
Item
Part No.
1 2 3 4
4148K002
HBH01970
References
F 4148K002 2415B121 2314H003
Qty. 1 1 1 2
Description
Notes
BLANKING PLATE BLANKING PLATE SEAL - O RING SCREW
Page 69
Lubricating Oil Filter & Integral Oil Cooler
Plate A
JBH00933
35 6
34
10 9
16
17
20 22 19 23
7
8
48
14
18 15
47
49
21 11 46 13 50 51
27 25
24
45
26
28 60
12 52
37 36
31 40
43
38
41 30
29 4
42 59
1
2
5
44
57
39 53 54
33 32
3
58
55
56
Page 70
Lubricating Oil Filter & Integral Oil Cooler
Plate A
JBH00933
Item
Part No.
References
1
4134E031
C 3773P172 C 3773P171
2 2 3 4 5 6 7 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 20 21 21 22 23 24 25 26
33554128 33286139 2654403 3687W003 2314J003 2486A972 2415B436 2415H031 2415B402 3771X113 3771X151 3684R011 2314H005 2314K159 2314H012 2313M060 2318A603 2313M064 2318A603 2318A603 4138A035 3218V004 3218V005 3251A001 3212V001 31744151 3342A303 2725108 2411A024 2483A007
27 28
3686A511 2314K159
28 29 30 30 31 31 36 37 38 39 41 42
2314H010 3686A507 2314H019 2314H004 2314H015 2314H004 3623H006 3686A507 3766P092 3686T004 2314J007 2314J003
B U647520C B B C B C B C B B B B B B C
B C C B C C B
U647520C U647520C 3771X112 U647520C 3684R004 U647520C 2314H009 U647520C U647520C U647520C U647520C U647520C U647520C 4135A015
U647520C 3587T003 3588H003 U647520C 2314H009 2314H003 U647520C
C 2314H011 C 2314H010
Qty.
Description
Notes
1
OIL FILTER HEAD
(A)
2 2 2 1 5 1 2 2 4 1 1 1 8 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1
CONNECTION CONNECTION OIL FILTER GASKET - OIL FILTER HEAD SCREW OIL COOLER SEAL - O RING SEAL - O RING SEAL - O RING HOUSING HOUSING GASKET - OIL COOLER SCREW SCREW SCREW STUD NUT STUD NUT NUT RELIEF VALVE CAP CAP ROD SCREW SPRING PLUNGER CIRCLIP WASHER OIL PIPE
(B) (C)
(H) (G) (J)
1 3
GASKET SCREW
(K)
3 1 1 1 2 2 1 1 1 1 1 3
SCREW GASKET SCREW SCREW SCREW SCREW SPACER GASKET ADAPTOR GASKET - OIL FILTER HEAD SCREW SCREW
(D) (E) (F) (A,E) (A,F)
(G) (H) (I) (H) (I)
(L) (A,M) (A,K) (L) (A,K) (L) (A,M)
Page 71
Lubricating Oil Filter & Integral Oil Cooler
Plate A
JBH00933
35 6
34
10 9
16
17
20 22 19 23
7
8
48
14
18 15
47
49
21 11 46 13 50 51
27 25
24
45
26
28 60
12 52
37 36
31 40
43
38
41 30
29 4
42 59
1
2
5
44
57
39 53 54
33 32
3
58
55
56
Page 72
Lubricating Oil Filter & Integral Oil Cooler
Plate A
JBH00933
Item
Part No.
45 60
2483A006 1861135
References B U647520C
Qty. 1 1
Description OIL PIPE LOCTITE
Notes (J)
Footnotes (A)
REFER TO SERVICE BULLETIN NO.2.
(B)
USED ONLY WITH 4134E031
(C)
USED ONLY WITH 3773P172,3773P171
(D)
WAS 2486A959 USE 2486A972,3771X131,2415H031 (2)
(E)
USED ONLY WITH 2486A959
(F)
USED ONLY WITH 2486A972
(G)
USED ONLY WITH 3771X131
(H)
USED ONLY WITH 4138A015
(I)
USED ONLY WITH 4138A035
(J)
WAS 3587T004 USE 2483A007,2483A006 WITH 2314H004 (3), 2314H010 (3)
(K)
USED ONLY WITH 3587T004,3587T003
(L)
USED ONLY WITH 2483A007,2483A006
(M)
USED ONLY WITH 3773P171,3588H003
Page 73
Lubricating Oil Filter & Integral Oil Cooler
Plate V
JBH00933
9
5
13
6
12
11 4
3 10 2
7
8 1
Page 74
Lubricating Oil Filter & Integral Oil Cooler
Plate V
JBH00933
Item
Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13
2483A032 2483A033 3751K121 2418F603 2486A990 2486A993 3688X008 2318A603 3684N028 2314H002 2314H002 2415D002 2415D002
References
A U647521C A A A A A A A
U786029J U647521C U647521C U647521C U786029J U786029J U786029J
Qty. 1 1 4 2 1 1 2 4 1 11 3 13 3
Description
Notes
PIPE - COOLANT PIPE - COOLANT FLANGE SEAL - O RING HOUSING OIL COOLER SEAL - O RING NUT GASKET - OIL COOLER SCREW SCREW WASHER WASHER
Page 75
Front End Drive Input
Plate A
KBHY0626
1
2 3 4 5 6
7 8
Page 76
Front End Drive Input
Plate A
KBHY0626
Item
Part No.
1 2 3 4 5 6 7 8
3115T111 3321A009 3311X002 2417711 32418313 2415638 2314J602 32186137
References
Qty. 1 1 1 1 1 1 8 3
Description
Notes
CRANKSHAFT PULLEY DAMPER SPACER RING THRUST PLATE SEAL - O RING SCREW BOLT
Page 77
Water Pump, Thermostat & Heat Exchanger
Plate B
LBH01967
15 16
7
3 1
2
4 11 8 10 5
6 14 13 12
14
9
Page 78
Water Pump, Thermostat & Heat Exchanger
Plate B
LBH01967
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Part No. 3771K121 3685F005 2431154 2314H015 2314H008 2314J013 2485613 4133L012 2415A076 4148K011 2314H004 U5MH0050 0180067 3623K007 3687M018
References
Qty. 1 1 2 1 2 2 2 1 1 1 2 1 1 1 1 1
Description
Notes
THERMOSTAT HOUSING GASKET - THERMOSTAT HSG PLUG SCREW SCREW SCREW THERMOSTAT CONNECTION SEAL - O RING PLUG SCREW HOSE KIT HOSE CLIP PLATE GASKET
Page 79
Water Pump, Thermostat & Heat Exchanger
Plate AC
LBH01967
1
11
13
9
12
8
3 5 6 7
14
Page 80
4
2
10
Water Pump, Thermostat & Heat Exchanger
Plate AC
LBH01967
Item
Part No.
1 U5MW0160 2 3 4 2415B155 5 6 7 8 9 2415B152 9 2415H494 10 2314H006 11 2314N043 12 2314H006 13 2314H015 14 U7LW0151 Service Options 1
References
F REF.1 F REF.14 F REF.14 F REF.14 F REF.1
U5MW0160R
Qty.
Description
1 1 1 1 1 1 1 1 1 1 1 3 1 1 X
WATER PUMP BODY SHAFT SEAL - O RING SEAL IMPELLER COVER WATER PUMP GEAR O RING SEAL - O RING SCREW SCREW SCREW SCREW REPAIR KIT - WATER PUMP
1
WATER PUMP - EXCHANGE
Notes
(A)
(A) (A)
Footnotes (A)
ALSO INCLUDED IN REPAIR KIT
Page 81
Water Outlet & Inlet
Plate A
LDH00519
20
19
12 10 11
21
8
5 7
4
9
6
3 1 2 14 15
24 26
13
32 30
22 23 29 31
27 17 18
Page 82
16
28
25
Water Outlet & Inlet
Plate A
LDH00519
Item
Part No.
9 11 12 13 14 15
3684A004 2314H008 2314H010 4133L011 3687W017
References
C 3771K044 F REF.13 C 3684A004
Qty. 1 1 3 1 1 1
Description GASKET - THERMOSTAT HSG SCREW SCREW CONNECTION CONNECTION SEAL - WATER OUTLET
Notes (A)
(B) (C)
Footnotes (A)
USED ONLY WITH 3771K044
(B)
WAS 3771K044.USE 4133L011,3687W017
(C)
USED ONLY WITH 4133L011
Page 83
Fan
Plate A
MDH01320
4
1
2 3
Page 84
Fan
Plate A
MDH01320
Item
Part No.
1 2 3 4
2485C527 2313H242 2318D208 3748W251
References
Qty. 1 4 4 1
Description
Notes
FAN STUD NUT EXTENSION
Page 85
Alternator & Generator
Plate A
B U856358N
NDH01961
19
15 20
11 17 12
16
27
13
18
14
1
26
3
9 24 25
10
8
2
7
6 21 4 22
Page 86
23
5
Alternator & Generator
Plate A
B U856358N
Item
Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 18 19 20 21 22 24 25 26 27
3115A041 3827H021 2314J003 3822A021 2314H013 2314H003 2314H006 2318D208 2314H008 2318D208 3861A013 2314H008 2314H017 2314H004 0920497 2314J004 2318D240 0920497 2314H005 2314J004 2614B658 2131A008 2131A008 2131A010
NDH01961
References
C C C C
2314H005 2318A663 2314H007 2318A663
C 2314J003 C 2318A664
Qty. 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1
Description ALTERNATOR PULLEY BRACKET SCREW BRACKET SCREW SCREW SCREW NUT SCREW NUT BRACKET SCREW SCREW SCREW WASHER SCREW NUT WASHER SCREW SCREW BELT WASHER WASHER WASHER
Notes
(A) (B) (C) (D)
(E) (F)
(G)
Footnotes (A)
WAS 2314H005.USE 2314H006,2318D208,2131A008
(B)
WAS 2318A663.USE 2314H006,2318D208,2131A008
(C)
WAS 2314H007.USE 2314H008,2318D208,2131A008
(D)
WAS 2318A663 USE 2314H008 , 2318D208 , 2131A008
(E)
WAS 2314J003 - USE 2314J004/2318D240/2131A010
(F)
WAS 2318A664 - USE 2314J004/2318D240/2131A010
(G)
SERVICED IN PAIRS
Page 87
Alternator & Generator
Plate C
B U856358N
NDH01961
1
3 7
11 6
2 15
14
9
9 13
8 12 5
10
Page 88
Alternator & Generator
Plate C
B U856358N
Item
Part No.
1 2871A141 2 28710252 3 28710355 4 28710254 5 28710255 6 7 8 28710258 8 28710353 9 28710259 10 28710260 14 15 11 28710261 12 28710364 13 Service Options 1
NDH01961
References G C 28710253
F REF.5 F REF.1
F REF.10 F REF.10
2871A141R
Qty.
Description
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
ALTERNATOR REGULATOR RECTIFIER BRACKET ROTOR - ELECTRIC REPAIR BEARING COVER STATOR STATOR BOLT KIT SUNDRY KIT NUT WASHER TERMINAL KIT FAN PULLEY
1
ALTERNATOR
Notes
(A) (B)
(C)
Footnotes (A)
USED ONLY WITH 2871A141/2871A154
(B)
USED ONLY WITH 2871A163
(C)
NOT PART OF ALTERNATOR ASSEMBLY - REFER TO PLATE "B" FOR PULLEY PART NUMBER
Page 89
Alternator
A U856359N C NDHY2916
Plate A
NDHY2930
1
Page 90
Alternator
Plate A
A U856359N C NDHY2916
Item
Part No.
1
2871A306
NDHY2930
References R a.
Qty.
Description
Notes
1
ALTERNATOR
(A)
1
ALTERNATOR
(A)
History a. 1
2871A301
Footnotes (A)
BREAKDOWN OF 2871A301 NOT AVAILABLE.
Page 91
Alternator Bracket & Fixings
Plate A
A U856359N C NDHY2916
NDHY2930
5 4 8
3
6 9
2
1
7 14
13
12 10 11
Page 92
Alternator Bracket & Fixings
Plate A
A U856359N C NDHY2916
Item
Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
3828D019 2314H007 2314H008 2131A008 2318D208 3641V014 2314H013 2314H002 2314J003 3615A015 2314J603 3312K305 2314H004 2131A008
NDHY2930
References
Qty. 1 1 1 2 2 1 2 3 1 1 1 1 1 1
Description
Notes
ALTERNATOR BRACKET SCREW SCREW WASHER NUT ALTERNATOR BRACKET SCREW SCREW SCREW LEVER SCREW SPACER SCREW WASHER
Page 93
Alternator Bracket & Fixings
Plate B
A U856359N C NDHY2916
NDHY2930
2
1
Page 94
Alternator Bracket & Fixings
Plate B
A U856359N C NDHY2916
Item
Part No.
1 2
2314H005 2314H013
NDHY2930
References
Qty. 2 1
Description
Notes
SCREW SCREW
Page 95
Alternator Bracket & Fixings
Plate C
A U856359N C NDHY2916
NDHY2930
1
Page 96
Alternator Bracket & Fixings
Plate C
A U856359N C NDHY2916
Item
Part No.
1
2314J004
NDHY2930
References
Qty. 2
Description
Notes
SCREW
Page 97
Pulleys
Plate A
A U856359N C NDHY2916
1
Page 98
NDHY2930
Pulleys
Plate A
A U856359N C NDHY2916
Item
Part No.
1
3115A049
NDHY2930
References
Qty. 1
Description
Notes
2 GROOVE ALTERNATOR PUL-
Page 99
Blanking Plates
Plate A
QDHY1165
5 1
2
3 4
6
Page 100
Blanking Plates
Plate A
QDHY1165
Item
Part No.
1 2 3 4 5 6
4148K016 2415H549 2314J002 2314H032 2314J004
References R a. F 4148K016
Qty.
Description
1 1 1 1 5 1
PLATE BLANKING PLATE SEAL - O RING SCREW SCREW SCREW
1 1
BLANKING PLATE SEAL - O RING
Notes
History a. 1
4148K006 2415H503
Page 101
Blanking Plugs
Plate A
QDHY1165
3
2 1
Page 102
Blanking Plugs
Plate A
QDHY1165
Item
Part No.
1 2 3
2314C049 2415D053 0650586
References
Qty. 1 1 1
Description SCREW WASHER PLUG
Notes (A)
Footnotes (A)
LOCATES IN COMPRESSOR/EXHAUSTER OIL FEED HOLE
Page 103
Turbocharger
Plate A
SBHY1596
1
2
3 4
Page 104
Turbocharger
Plate A
SBHY1596
Item
Part No.
1 2 3 4
2674A441 3688A015 3612A003 3688A015
References
Qty. 1 1 1 1
Description
Notes
TURBOCHARGER GASKET - TURBOCHARGER THRUST SPACER GASKET - TURBOCHARGER
Page 105
Feed Pipes
Plate A
SBHY1596
1
3
2
5 6 4
Page 106
Feed Pipes
Plate A
SBHY1596
Item
Part No.
1 2 3 4 5 6
4127A033 36832138 2314H003 0206008 0576116 0566007
References
Qty. 1 1 2 1 1 1
Description
Notes
OIL PIPE GASKET SCREW UNION NUT OLIVE
Page 107
Leak-Off Pipes
Plate A
SBHY1596
5 4
6
3 2
8 7 9
Page 108
1
Leak-Off Pipes
Plate A
SBHY1596
Item
Part No.
1 2 3 4 5 6 7 8 9
2313M082 2318A634 2313M085 3571C041 3683D006 2314H003 3383A023 2481877 2481877
References
Qty. 2 4 2 1 1 2 1 1 1
Description
Notes
STUD NUT STUD OIL PIPE GASKET SCREW HOSE HOSE CLIP HOSE CLIP
Page 109
Induction Manifold
Plate A
SBHY1596
3
4
2
Page 110
1
Induction Manifold
Plate A
SBHY1596
Item
Part No.
1
3777U038
2 3 4
3688C028 2314J039 2314J049
References R a. R b.
Qty.
Description
1
INTAKE MANIFOLD
1 6 2
GASKET - IND MANIFOLD SCREW SCREW
Notes
History a. 1
3777U036
1
INTAKE MANIFOLD
1
3777U031
1
INTAKE MANIFOLD
b.
Page 111
Pipework & Connections
Plate A
SBHY1596
12
3
2
13
16
4
15 14 1
6
7
5
10
9
8
17
Page 112
11
Pipework & Connections
Plate A
SBHY1596
Item
Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
3767H071 3688C011 2313F059 2318A633 36136122 3218H006 2318A633 3651A007 3218H006 2318A633 3661A067 3651K017 2314H002 2314J002 0920467 2313F068 2314H102
References
R a.
R a.
Qty.
Description
1 1 4 6 1 1 1 1 1 1 1 1 2 2 2 2 2
ELBOW GASKET - TURBOCHARGER STUD NUT CONNECTION SCREW NUT SUPPORT BRACKET SCREW NUT HEATSHIELD BRACKET SCREW SCREW WASHER STUD SCREW
1 2 2
HEATSHIELD SCREW SPACER
Notes
History a. 11 17
3813P001 2314H008 33246117
Page 113
Pipework & Connections
Plate B
SBHY1596
3
4
1
2
Page 114
Pipework & Connections
Plate B
SBHY1596
Item
Part No.
1 2 3 4
3766T131 3684N008 2314J019 2314J003
References
Qty. 1 1 2 2
Description
Notes
ELBOW GASKET SCREW SCREW
Page 115
Exhaust Manifold
Plate A
SBHY1596
12
1 8
4
11
6 2 7
10 9
3 5
Page 116
Exhaust Manifold
Plate A
SBHY1596
Item
Part No.
1 2 3 4 5 6 7 8 9 10 11 12
3778P051 3688A014 3688A013 3688A013 2313M387 2318A634 2313M380 2318A634 2313M378 2318A634 2313M387 2318A634
References
Qty. 1 1 1 1 2 2 2 2 2 2 2 2
Description
Notes
EXHAUST MANIFOLD GASKET - EXHAUST MANIFOLD GASKET - EXHAUST MANIFOLD GASKET - EXHAUST MANIFOLD STUD NUT STUD NUT STUD NUT STUD NUT
Page 117
Air Filters
Plate A
C SDH00400
SDH00427
7
6
2
3
1 4
8
Page 118
5
Air Filters
Plate A
C SDH00400
Item
Part No.
1 2 3 4 5 6 7 8
2652C149
SDH00427
References
F 2652C149 26510353 26510355 26510350 2652C814 2652C810 26510354
Qty. 1 1 1 1 1 1 1 1
Description AIR FILTER ASSEMBLY BODY MAIN AIR FILTER COVER VALVE INDICATOR CAP SAFETY AIR FILTER
Notes
(A)
Footnotes (A)
SERVICE PART ONLY
Page 119
Air Filters
Plate B
C SDH00400
SDH00427
1
3
2 4
5
Page 120
Air Filters
Plate B
C SDH00400
Item
Part No.
1 2 3 4 5
3621A007 2314J002 2314H010 2314J009 33246117
SDH00427
References
Qty. 1 4 3 2 5
Description
Notes
BRACKET SCREW SCREW SCREW SPACER
Page 121
Remote Air Charge Cooler
Plate A
C SDH00400
SDH00427
2
1
3
Page 122
Remote Air Charge Cooler
Plate A
C SDH00400
Item
Part No.
1 2
3783R043 0180071
3
2481873
SDH00427
References R R R R R
c. b. c. a. c.
Qty.
Description
1 1
HOSE - AIR CLIP
1
HOSE CLIP
Notes
History a. 3
0180074
1
CLIP
2
2481D075
1
HOSE CLIP
1 2 3
3783R035 2481873 2481D076
1 1 1
HOSE - AIR HOSE CLIP HOSE CLIP
b. c.
Page 123
Pipework
C SDH00400
Plate A
SDH00427
3
2
1
4
5
Page 124
Pipework
Plate A
C SDH00400
Item
Part No.
1 2 3 4 5
3743C001 33415356 33427431 2313F079 2318A634
SDH00427
References
Qty. 1 1 1 3 3
Description
Notes
FLANGE RING ADAPTOR STUD NUT
Page 125
Lift Pump
Plate A
VBHY2235
1
2
3
4
5
Page 126
Lift Pump
Plate A
VBHY2235
Item
Part No.
1 2 3 4 5
ULPK0002
References
F ULPK0002 3685R007 2314H005 ULPR0002
Qty. 1 1 1 4 1
Description
Notes
LIFT PUMP KIT LIFT PUMP GASKET - LIFT PUMP SCREW REPAIR KIT - LIFT PUMP
Page 127
Fuel Filter
Plate A
VBHY2235
5
4
2
8 7 1 6
3
Page 128
Fuel Filter
Plate A
VBHY2235
Item
Part No.
1 2 3 4 5 6 7 8
2656F815
References
F 2656F815 26560143 2314J003 3818D018 2314J002 0650204 2411D013
A 01/06/2003
Qty. 1 1 1 2 1 3 1 1
Description
Notes
FUEL FILTER ASSEMBLY FILTER HEAD FUEL FILTER SCREW BRACKET SCREW PLUG WASHER
Page 129
Lift Pump to Filter Pipe
Plate A
VBHY2235
9
1
11
10
4
3
2
6
8
Page 130
7
5
Lift Pump to Filter Pipe
Plate A
VBHY2235
Item
Part No.
1 2 3 4 5 6 7 8 9 10 11
4125V012
References
F 4125V012 3656P002 3656P003 33532129 33811114 33532129 33811114 2314H003 2314H005 33135413
Qty. 1 1 1 1 1 1 1 1 1 1 1
Description
Notes
PIPE - LIFT PUMP TO FILTER PIPE - LIFT PUMP TO FILTER CLIP CLIP NUT OLIVE NUT OLIVE SCREW SCREW SPACER
Page 131
Filter to Injection Pump Pipe
Plate A
VBHY2235
1 4 3 2
Page 132
Filter to Injection Pump Pipe
Plate A
VBHY2235
Item
Part No.
1 2 3 4
4122A049
References
F 4122A049 33532129 33811114
Qty. 1 1 2 2
Description
Notes
PIPE - FILTER TO PUMP FUEL INJ PUMP RETURN PIPE NUT OLIVE
Page 133
Injection Pump to Filter Pipe
Plate A
VBHY2235
7
5 6
2 1 3 4
Page 134
Injection Pump to Filter Pipe
Plate A
VBHY2235
Item
Part No.
1 2 3 4 5 6 7
4122A048
References
F 4122A048 33532129 33811114 33225414 33811114 2481D302
Qty. 1 1 1 1 1 1 1
Description
Notes
FUEL INJ PUMP RETURN PIPE FUEL INJ PUMP RETURN PIPE NUT OLIVE NUT OLIVE CLIP
Page 135
Leak Off Rail to Fuel Filter Pipe
Plate A
VBHY2235
1
4 7
2 3
9 8
Page 136
6 5
Leak Off Rail to Fuel Filter Pipe
Plate A
VBHY2235
Item
Part No.
1 2 3 4 5 6 7 8 9
3435H012 33225412 33811112 3172T003 3218R037 2411D010 2411D010 0576113 0566004
References
A 01/06/03 A 01/06/03 A 01/06/03
Qty. 1 2 2 1 1 2 1 1 1
Description
Notes
PIPE - FUEL UNION NUT OLIVE BANJO CONNECTION BANJO BOLT WASHER WASHER NUT OLIVE
Page 137
Cold Start System
Plate A
WDH00013
1 3 4
8
5 6
9
7
2
Page 138
Cold Start System
Plate A
WDH00013
Item 1
Part No. 2666108
References
Qty. 1
Description
Notes
INTAKE HEATER
Page 139
Engine Lifting
Plate A
XBH00356
9 16
5
10
8 6
19 3 20
18
4
17
1 23
7 2
13
14
24 11
15 12
21 22
24 25
Page 140
Engine Lifting
Plate A
XBH00356
Item
Part No.
5 6 8 10 15
3621X007 2314J003 3654W003 2314J003 2314J004
References
Qty. 1 2 1 2 2
Description
Notes
PLATE SCREW PLATE SCREW SCREW
Page 141
Throttle & Stop Controls
Plate D
ZAH00632
7
9
8 6
5
10
15
4
12 16 3 11 2 13
1
17 18
Page 142
14
19
20
21
Throttle & Stop Controls
Plate D
ZAH00632
Item
Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
3667A001
2314H032 0330819
References
C C C C C C C C C C C C C C
3271P003 0610031 2131A006 32722105 0520463 2318A603 2314J001 0997195 41415604 0610031 3645A011 31751116 2313M059 2314H031
Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Description FORK PIN PIN WASHER PIN BRACKET NUT SCREW ADJUSTER NIPPLE PIN BRACKET SPRING STUD SCREW SPACER
Notes
(A) (A) (A) (A) (A) (A) (A) (A) (A) (A) (A) (A) (A) (B)
Footnotes (A)
NO LONGER SERVICED.
(B)
SECURES PTO BLANKING PLATE
Page 143
Engine Mounts
Plate A
ZCHY1236
1
Page 144
Engine Mounts
Plate A
ZCHY1236
Item 1
Part No. 2487207
References
Qty. 10
Description
Notes
PLUG
Page 145
Heater/Starter Switch
Plate C
ZEH01325
18 19 9
10
8
3 2 4 1
5 6 7
12 16 14 11
17
13 15
Page 146
Heater/Starter Switch
Plate C
ZEH01325
Item 1 2 3 4 5 6 7 8 9 10
Part No. 4124E095 3656M001 3656M001 3656M001 3656M002 33532148 3381A002 33225412 33811112 2314H002
References
Qty. 1 1 1 1 1 1 1 1 1 1
Description
Notes
PIPE - FUEL CLIP CLIP CLIP CLIP NUT OLIVE UNION NUT OLIVE SCREW
Page 147
Lub. Oil Pressure Switch & Gauge
Plate A
ZJH00479
14
6
1
3
2
15
4 10
5
7 8
13 9 11
Page 148
12
Lub. Oil Pressure Switch & Gauge
Plate A
ZJH00479
Item
Part No.
4 6
0650594 2848A013
References
Qty. 1 1
Description
Notes
PLUG OIL PRESSURE SWITCH
Page 149
Temperature Gauge & Sender
Plate A
ZLH00338
1 2
3
Page 150
Temperature Gauge & Sender
Plate A
ZLH00338
Item
Part No.
1 2 3
0650203 2411D016 2848A102
References
A 01/06/2003
Qty. 1 1 1
Description
Notes
PLUG WASHER SENDER
Page 151
Radiator & Cowling
Plate A
ZMH00554
19
18 25 26 24
1
21
20
23 22
15 13 12
14
17 16
11
6 5
27
8
9 10 2 7 28
Page 152
3
4
Radiator & Cowling
Plate A
ZMH00554
Item
Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
2485B286 3828H008 2314C369 0920009 33546 2311F055 2318A603 33124118 33115117 0920471 3621X011 2314K161 3641V011 3641V012 2314H005 2318A603 33135115 3612T004 2314J001 2634A115 2318A209 2131A010 2134A010 2318A209 2131A010 2134A010 32161114 2314J008
References
Qty. 1 1 8 8 2 4 4 2 2 2 1 2 1 1 2 2 1 2 4 2 2 2 2 2 2 2 2 2
Description
Notes
RADIATOR BRACKET SCREW WASHER RUBBER SCREW NUT WASHER SPACER WASHER BRACKET SCREW STAY STAY SCREW NUT SPACER STAY SCREW MOUNTING NUT WASHER WASHER NUT WASHER WASHER PLUG SCREW
Page 153
Radiator & Hoses
Plate A
ZMH00554
8 9
5
6 4
2 1 7 3 13
14
15
5 11 16
Page 154
10
12
Radiator & Hoses
Plate A
ZMH00554
Item
Part No.
1 2 3 4 6 5 7 8 9 10 11 12 13 14 15 16
3482E027 21825200 21825200 3482T017 21825200 3475X012 21825200 2481908 2481908 3384M004 21825199 21825199 3384T002 3756V127 3756V128 2314F003
References
Qty.
Description
1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 11
HOSE CLIP CLIP HOSE CLIP WATER PIPE CLIP CLIP CLIP HOSE CLIP CLIP HOSE GUARD GUARD SCREW
3384T002 3475X013
1 1
HOSE WATER PIPE
2481907 2481907 2481908 2481908 3384M004 3384M003 3475X012
2 1 2 2 1 1 1
CLIP CLIP CLIP CLIP HOSE HOSE WATER PIPE
3756V019 3756V033
1 1
GUARD GUARD
R c. R c.
Notes
History a.
b.
c. 14 15
Page 155
Radiator & Hoses
Plate C
ZMH00554
4 3
7 5
2 6
1
9
8
10
Page 156
Radiator & Hoses
Plate C
ZMH00554
Item
Part No.
1 2 3 4 5 6 7 8 9 10
3475A002 3615Y005 2314H002 2314H002 3384T002 2481908 2481908 3384M003 2481907 2481907
References
Qty. 1 1 1 1 1 1 1 1 1 1
Description
Notes
PIPE - COOLANT LEVER SCREW SCREW HOSE CLIP CLIP HOSE CLIP CLIP
Page 157
Fuel Pre-Lift Pump
Plate A
ZVH00405
24 22
23 22 25 26
33 31
34 28 27
1
30 29
Page 158
Fuel Pre-Lift Pump
Plate A
ZVH00405
Item
Part No.
References
1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
2656F810
C 2656F807 F 2656F810
26560904 26560906 26560905 26560907 26560909 26560923 26560903 F 26560145 F 26560145 F 26560145 26560924 F F F F F F F 4122X004 33532129 33811114 33532129 33811114 0650204 2411D013 0650204 2411D013 2314J004 2314J003 2136A001 2481D302
26560924 26560924 26560924 26560924 26560924 26560924 26560924
C 0571346
A 01/06/2003 A 01/06/2003
Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1
Description PRE-FUEL FILTER ASSY FILTER HEAD NUT CAP SEAL - O RING PLUG PLUG SEAL - O RING SEAL - O RING ELEMENT VALVE WASHER KIT RING SEAL RING SEAL BOWL SEAL BOLT PIPE - FUEL NUT OLIVE NUT OLIVE PLUG WASHER PLUG WASHER SCREW SCREW CLIP CLIP
Notes
(A) (A)
Footnotes (A)
REMOVE FROM ELEMENT WHEN BOWL IS FITTED
Page 159
Fuel Pre-Lift Pump
Plate F
ZVH00405
3 4 5 6
2 8 7 1
9
11 14 15 16 10
17 18 20 19
Page 160
13 12
Fuel Pre-Lift Pump
Plate F
ZVH00405
Item
Part No.
References
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
2656F810
C 2656F807 F REF.1
26560904 26560906 26560905 26560907 26560909 26560923 26560903 26560145 26560912 26560911 26560902 26560918 26560914 26560917 26560913 26560915 26560916
C 26560920 F REF.10
Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Description PRE-FUEL FILTER ASSY FILTER HEAD NUT CAP SEAL - O RING PLUG PLUG SEAL - O RING SEAL - O RING PRE-FUEL FILTER KIT FILTER DRAIN PLUG WASHER RING SEAL - O RING FUEL FILTER HEAD SEAL - O RING BOWL BOLT SEAL
Notes (A)
Footnotes (A)
REFS 2-9,11-20 APPLY ONLY TO 2656F807.COMPONENT BREAKDOWN OF 2656F810 HAS YET TO BE ADVISED
Page 161
Application Miscellaneous & Auxiliaries
Plate A
ZZH00338
36
29 1
24
27 28 46
33
2
13
34
37
30 35
31 3
32
44
5 12 11 41
45
48 42
43
4 10
20
38
21
17
22
26
16 15 14
6
39 40
7 8 9
23
19
25 18
Page 162
47
Application Miscellaneous & Auxiliaries
Plate A
ZZH00338
Item
Part No.
1
2431A054
References
Qty. 1
Description
Notes
PLUG
Page 163
Joints & Gaskets - Bottom Service Kit
Plate A
C 9720Y062SGBY0347
SGBY0347
1
Bottom Joints & Gasket Kit Kit d'Entretien Bas du Moteur Wartungssatz für Motorunterteil Kit per la manutenzione della parte inferiore del motore Juego de Servicio de la Parte Inferior
Page 164
Joints & Gaskets - Bottom Service Kit
Plate A
C 9720Y062SGBY0347
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Part No. U5LB1167 3681M005 3681P019 21826405 3681T018 3683H006 36832143 36831122 36831127 3683H005 36833152 3687W006 3686T006 3687Y002 3687H017 3685R007 3686A511 3683N004 3682H003 3687H005 2415B155 2415H494 2415A053 2415715 2415A093 2415B121 2415H032
SGBY0347
References
Qty. 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Description
Notes
GASKET KIT - BOTTOM GASKET - SUMP GASKET - TIMING COVER GASKET - TIMING CASE GASKET - OIL SEAL HOUSING GASKET GASKET GASKET GASKET - OIL PUMP GASKET GASKET GASKET - OIL FILTER HEAD GASKET - OIL FILTER HEAD GASKET GASKET - FUEL INJ PUMP GASKET - LIFT PUMP GASKET GASKET GASKET GASKET SEAL - O RING SEAL - O RING SEAL - O RING SEAL - O RING SEAL - O RING SEAL - O RING SEAL - O RING
Page 165
Parts Index
Page 166
Parts Index
Description
Part No.
Page
Description
Part No.
Page
2 GROOVE ALTERNATOR PULLEY
3115A049
99
BLANKING PLATE
4148K002
69
4148K006
101
ADAPTOR
33427431
125
26560915
161
33534129
47
32186137
77
33534131
61
28710259
89
3766P092
71
U5MK0385
13
AIR FILTER ASSEMBLY
2652C149
119
BOWL
26560913
161
BRACKET
28710254
89
ALTERNATOR
2871A141
89
3621A007
121
2871A141R
89
3621X011
153
2871A301
91
3641A005
63
2871A306
91
3651K017
113
3641V014
93
3818D018
129
3828D019
93
3818X901
27
ALTERNATOR PULLEY
3115A041
87
3822A021
87
3827H021
87
BANJO BOLT
3218R037
137
3828H008
153
3218R039
51
3861A013
87
BANJO CONNECTION
3172T003
137
BREATHER
4133J008
67
BELT
2614B658
59, 87
BRIDGE PIECE
3627P043
17, 61
2614B660
59
BUSH
2511437
29
U5ME0014
21
CAMSHAFT
31416307
11, 29
4112K051
29
ALTERNATOR BRACKET
BIG END BEARING KIT
BIG END BRG KIT U/S
BOLT
BOLT KIT
U5ME0035
21
CAMSHAFT BUSH
31134165
17
U5ME0035A
21
CAMSHAFT GEAR
3117L023
29
U5ME0035B
21
CAP
2652C810
119
U5ME0035C
21
26560906
159, 161
Page 167
Parts Index
Description
Part No.
Page
71
3656M002
147
3218V005
71
3656P002
131
33424107
25, 25
3656P003
131
3781A003
65
4115C314
15, 15, 23
0170151
27
2721130
33
ZZ90146
21
2721332
21
3212V003
23
2722A206
29
32186142
21
2725108
71
33286139
71
CLAMP
3662K002
41
33554128
71
CLIP
0180067
79
3355E005
51
0180071
123
36136122
113
0180074
123
3775E012
27
2136A001
159
4133L011
83
21825196
65
4133L012
79
21825199
155, 155
CONNECTION KIT
U5MK0653
45
21825200
155, 155, 155, 155
COVER
26510355
119
CRANKSHAFT ASSEMBLY
ZZ90230
15, 15, 21, 21
CRANKSHAFT GEAR
3117C061
21
CRANKSHAFT KIT
ZZ90229
15, 15, 21
CRANKSHAFT PULLEY
3115T111
77
CYLINDER BLOCK ASSEMBLY
ZZ50296
15, 17
ZZ50296P
15, 17
ZZ50296R
15, 17
ZZ50309
15
CIRCLIP
Part No.
Page
3218V004
2481907 2481908
Page 168
155, 155, 157, 157 155, 155, 155, 155, 157, 157
2481D302
135, 159
2646E006
39
2646E007
39
2646E009
39
2646E010
39
3656M001
147, 147, 147
Description
CON ROD ASSEMBLY
CON ROD BOLT
CONNECTION
Parts Index
Description
Part No.
Page
Description
Part No.
Page
CYLINDER HEAD COVER
4142X021
11, 65, 67
FAN DRIVE HOUSING
4113H074
59
CYLINDER HEAD KIT
ZZ80228
13, 25
FAN DRIVE PULLEY
3115C113
59
CYLINDER HEAD KIT - EXCH
ZZ80228P
13, 25
FLANGE
3743C001
125
3751K121
75
ZZ80228R
11
4111D128
55
3321A009
77
FLYWHEEL ASSEMBLY
3781N005
31
3713A081
53
DIPSTICK
3178C074
61
FLYWHEEL HOUSING
DOWEL
0350025
53
3713M049
53
2116053
29
FORK
3667A001
143
2116081
19
FUEL FILTER
26560143
129
29990001
17, 25
FUEL FILTER ASSEMBLY
2656F815
129
3246A001
21
FUEL FILTER HEAD
26560914
161
DRAIN PLUG
26560912
161
4122A048
135
ELBOW
3766T131
115
FUEL INJ PUMP RETURN PIPE
3767H071
113
FUEL INJECTION PUMP
2643D644
37
ELECTRICAL CONNECTOR
2900A001
45
FUEL INJECTION PUMP GEAR
3117L052
35
ELECTRONIC GOVERNOR KIT
U5MK0669
43
GASKET
3682H003
165
ENGINE EXCHANGE
YDL3749R
11
36831122
165
36832138
107
EXHAUST MANIFOLD
3778P051
117
36832143
165
EXHAUST VALVE
3142A051
25
36833148
65
EXTENSION
3748W251
85
36833152
165
FAN
2485C527
85
3683D006
109
28710364
89
3683H005
61, 165
3683H006
65, 165
DAMPER
Page 169
Parts Index
Description
Part No.
Page
Description
Part No.
Page
3683N004
165
36831127
165
3684N008
115
GASKET - OIL PUMP
3686A507
71, 71
GASKET - OIL SEAL HOUSING
3681T018
165
3686A511
71, 165
GASKET - SUMP
3681M005
3687H005
165
13, 61, 165
3687M018
79
GASKET THERMOSTAT HSG
3684A004
83
3687Y002
165
3685F005
79
GASKET - CYL. HEAD COVER
3681C003
67
21826405
29, 165
GASKET CYLINDER HEAD
3681H208
25
3681P009
29
GASKET EXHAUST MANIFOLD
3688A013
117, 117
GASKET - TIMING CASE COVER
3681P029
13
GASKET - TIMING COVER
3681P019
29, 165
GASKET TURBOCHARGER
3688A015
105, 105
3688C011
113
U5LB1167
165
U5LB1168
13
3756V019
155
3756V033
155
3756V127
155
3756V128
155
3661A067
113
3813P001
113
3688A014
117
GASKET - FUEL INJ PUMP
3687H017
165
GASKET - IND MANIFOLD
3687A508
67
3688C003
13
3688C028
111
GASKET - LIFT PUMP
3685R007
127, 165
GASKET - OIL COOLER
3684N028
75
3684R011
71
3686T004
71
GASKET - OIL FILTER HEAD
Page 170
GASKET - TIMING CASE
GASKET KIT BOTTOM
GUARD
HEATSHIELD
3686T006
165
HOLDER
2645A302
41
3687W003
71
HOSE
3383A023
109
3687W006
165
3384M003
155, 157
Parts Index
Description
Part No.
Page
Description
Part No.
Page
3384M004
155, 155
INTAKE HEATER
2666108
139
3384T002
155, 155, 157
INTAKE MANIFOLD
3777U031
111
3777U036
111
3777U038
111
INTAKE VALVE
3142L072
25
KIT
26560924
159
LEVER
3615A015
93
3615Y005
157
LIFT PUMP KIT
ULPK0002
127
LINER - OVERSIZE
3135X065
17
3135X066
17
LINER - PRESS FIT
3135X063
17
LINER - SLIP FIT
3135X062
17
LOCTITE
1861135
73
LONG ENGINE - KIT
U5MK8126
13
MAIN AIR FILTER
26510353
119
MAIN BEARING KIT
U5MB0030
21
MAIN BEARING KIT - U/S
U5MB0030A
21
33881125
65
3482E027
155
3482T017
155
3783R035
123
3783R043
123
2481873
123, 123
2481877
109, 109
2481D075
123
2481D076
123
HOSE KIT
U5MH0050
79
HOUSING
2486A990
75
3771X113
71
3771X151
71
HUB
33426161
29
IDLER GEAR
4111A008
29
4111A013
29
IDLER GEAR BUSH
0050345
29
U5MB0030B
21
INDICATOR
2652C814
119
U5MB0030C
21
INJECTOR
2645A060
41
METRIC BOLT
3211C002
19
INJECTOR NOZZLE
2645A621
41
MOUNTING
2634A115
153
INJECTOR WASHER
0921173
41
NUT
0576052
27
INSERT
3314A121
25
0576113
137
3324E002
25
0576116
107
4152A002
29
2318A108
35
2318A209
153, 153
HOSE - AIR
HOSE CLIP
INSPECTION COVER
Page 171
Parts Index
Description
Part No.
Page
2318A603
35, 61, 71, 71, 71, 75, 153, 153
2318A604
57
2318A605
27
2318A633
113, 113, 113
2318A634
109, 117, 117, 117, 117, 125
2318D208
85, 87, 87, 93
2318D240
87
26560904
159, 161
3274A003
65
33225414
135
33532129
131, 131, 133, 135, 159, 159
Description
Part No.
Page
3571C041
109
3575K006
61
4127A033
107
OIL PRESSURE SWITCH
2848A013
149
OIL PUMP
4132F057
33
OIL SEPARATOR
3771K005
67
OLIVE
0566004
137
0566007
107
33811112
137, 147
33811113
27
33811114
131, 131, 133, 135, 135, 159, 159
33812116
61
3381A002
147
2116087
17
PIN
33532148
147
2900A009
45
O RING
2415B152
81
2900A011
45
OIL COOLER
2486A972
71
PIPE - BREATHER
3573A006
65
2486A993
75
PIPE - COOLANT
2483A032
75
OIL COOLER KIT
U5MK0633
13
2483A033
75
OIL FILLER CAP
4142X099
67
3475A002
157
OIL FILTER
2654403
71
4122A049
133
OIL FILTER HEAD
4134E031
71
PIPE - FILTER TO PUMP
OIL PIPE
2483A006
73
PIPE - FUEL
3435H012
137
2483A007
71
4122X004
159
3571C014
65
4124E095
147
Page 172
Parts Index
Description
Part No.
Page
PIPE - FUEL INJ NO 1 CYL
3525A081
39
PIPE - FUEL INJ NO 2 CYL
3525A082
39
PIPE - FUEL INJ NO 3 CYL
3525A083
39
PIPE - FUEL INJ NO 4 CYL
3525A084
39
PIPE - FUEL INJ NO 5 CYL
3525A085
39
PIPE - FUEL INJ NO 6 CYL
3525A086
39
PIPE - LEAK OFF
3558X021
PIPE - LIFT PUMP TO FILTER
Description
Part No.
Page
3621X007
141
3623K007
79
3654W003
141
4148K016
101
0650203
151
0650204
129, 159, 159
0650507
27
0650540
25
0650586
103
51
0650594
149
4125V012
131
0650710
17, 25
PIPE - OIL
3571C045
33
2431131
49
PIPE - OIL SUCTION
3575K015
61
2431154
25, 79
PISTON COOLING JET
3861A027
17
2431A016
61
2431A054
25, 163
PISTON KIT
U5LF0019
15, 21
2485A013
65
U5LF0020
15, 21
2485A204
17
U5LF0021
15, 21
2487096
61
U5LF0022
15, 21
2487204
53
U5LF0023
15, 21
2487207
145
U5LF0024
15, 21
2487A018
29, 61
PISTON RING KIT
4181A026
15, 15, 21
2487A452
53
PLATE
3241A021
31
26560907
159, 161
3241A025
29
26560909
159, 161
3272A033
29
3211A005
17
3617A001
65
3212P002
25
36212132
53
32161114
153
PLUG
Page 173
Parts Index
Description
Part No.
Page
Description
Part No.
Page
32168212
17
4115R305
27
32186405
61
ROCKER ARM ASSEMBLY
32416119
17
4115R306
27
32417134
17
ROCKER SHAFT ASSEMBLY
ZZ90057
11, 27
32417156
25
U7LR0003
27
32418122
17, 17, 17
ROCKER SHAFT ASSY - MINOR
3774A004
17
ROCKER SHAFT SPRING
31743108
27
4148K011
79
31744123
27
T406330
61
ROD
3251A001
71
32712726
33
28710255
89
3342A303
71
ROTOR - ELECTRIC REPAIR
PRE-FUEL FILTER ASSY
2656F810
159, 161
RUBBER
33546
153
26510354
119
PRE-FUEL FILTER KIT
26560145
161
SAFETY AIR FILTER SCREW
0096803
55
PUSHROD
31434307
27
2182110
17
RADIATOR
2485B286
153
2233022
27
RECTIFIER
28710355
89
2311D039
17, 61
REGULATOR
28710252
89
2311E027
43
RELIEF VALVE
4138A017
17
2311F055
153
4138A033
33
2314C034
35
4138A035
71
2314C049
103
REPAIR KIT - LIFT PUMP
ULPR0002
127
2314C369
153
REPAIR KIT WATER PUMP
U7LW0151
81
2314F003
31, 155
2314F036
29
RING
2417711
77
2314H002
26560902
161
33415356
125
33, 61, 75, 75, 93, 113, 147, 157, 157
PLUNGER
Page 174
Parts Index
Description
Part No.
Page
2314H003
29, 63, 65, 65, 69, 87, 107, 109, 131
2314H004
2314H005
2314H006
29, 29, 33, 33, 33, 61, 61, 71, 71, 79, 87, 93 29, 71, 87, 95, 127, 131, 153 41, 81, 81, 87
Description
Part No.
Page
2314J002
101, 113, 121, 129
2314J003
71, 71, 87, 93, 115, 129, 141, 141, 159
2314J004
53, 87, 87, 97, 101, 141, 159
2314J007
71
2314J008
153
2314J009
121
2314J011
29
2314H007
93
2314J013
79
2314H008
79, 83, 87, 87, 93, 113
2314J015
59
2314J019
115
2314H010
71, 83, 121
2314J039
111
2314H012
71
2314J049
111
2314H013
29, 87, 93, 95
2314J602
77
2314J603
53, 93
2314H015
71, 79, 81
2314J606
29
2314H017
87
2314J607
27
2314H019
71
2314K159
71, 71
2314H020
61, 61
2314K161
33, 153
2314H032
101, 143
2314N043
81
2314H034
29, 61
32114145
27
2314H102
53, 113
3212V001
71
2314J001
153
32166219
25
32166221
25
Page 175
Parts Index
Description
Part No.
Page
25
2415H549
101
32166329
17
2418F603
75
3218H006
113, 113
26560903
159, 161
26560916
161
26560905
159, 161
3311A042
41
26560917
161
33813131
41
26560918
161
33817135
65
26560923
159, 161
36843154
53
3688X008
75
SEAL - FRONT END OIL
2418F436
29
2418F701
19
SEAL - INJECTOR
3311A043
41
2418F703
15, 15
SEAL - O RING
2415638
77
33817117
25, 25
2415715
61, 165
SEAL - VALVE STEM
2415731
65, 67
SEAL - WATER OUTLET
3687W017
83
2415A053
165
SEAT
32712111
33
2415A076
79
SENDER
2848A102
151
2415A093
29, 165
SHAFT
3271H004
17
2415A131
67
3271H005
17
2415B121
69, 165
SHIELD
3781N013
31
2415B155
81, 165
SHIM
3311K015
27
2415B402
71
YD39861
2415B436
71
SHORT ENGINE ASSEMBLY
11, 13, 15, 15
2415H031
71
YD39865
15
2415H032
165
3112A005
23
2415H493
67
3112E005
21
2415H494
81, 165
0330819
143
2415H503
101
0920469
17
2415H507
43
33115117
153
SEAL
Page 176
Part No.
Page
32166222
Description
SEAL - REOS HOUSING
SMALL END BUSH
SPACER
Parts Index
Description
Part No.
Page
77
2313M085
109
3312K305
93
2313M378
117
33135115
153
2313M380
117
33135413
131
2313M387
117, 117
33246117
113, 121
3787H403
61
33813129
41
4145H079
11
3623H006
71
SUNDRY KIT
28710260
89
SPEED SENSOR
2868A006
47
SUPPORT BRACKET
3651A007
113
SPRING
31744151
33, 71
TAPPET
3142U031
27
STARTER MOTOR
2873K621
57
TERMINAL KIT
28710261
89
2873K632
57
THERMOSTAT
2485613
79
STARTER RING GEAR
31162121
55
THERMOSTAT HOUSING
3771K121
79
STATOR
28710258
89
THIMBLE
33142111
17
28710353
89
THRUST PLATE
32418313
77
3612T004
153
33153121
29
3641V011
153
THRUST SPACER
3612A003
105
3641V012
153
THRUST WASHER
3112X011
29
2313C078
57
31137312
21
2313F059
113
31137322
21
2313F068
113
31137551
21
2313F079
125
31137561
21
2313H242
85
3716C242
31
2313H331
27
3716C522
11, 29
2313M059
35
TIMING COVER
4142A171
11
2313M060
71
4142A143
29
2313M064
71
TIMINGGEAR COVER
2313M082
109
TUBE ASSEMBLY
3577A125
61
STAY
STUD
Part No.
Page
3311X002
Description
SUMP
TIMING CASE
Page 177
Parts Index
Description
Part No.
Page
TURBOCHARGER
2674A441
UNION
Part No.
Page
105
2415D002
75, 75
0206008
107
2415D051
35
UNION NUT
33225412
137, 147
2415D053
103
VALVE
26510350
119
2415D108
17
VALVE COLLET
33173108
25, 25
26560911
161
VALVE GUIDE
3343F041
25
33117127
55
3343J021
25
33117434
27
VALVE SPRING INNER
31744133
25, 25
33123125
29
33124118
153
VALVE SPRING OUTER
31745122
25, 25
33134113
61, 61, 61, 61
VALVE SPRING WASHER
33415118
25, 25
3321A003
29
WASHER
0920009
65, 153
K134AF01
35
0920156
61, 61
3475X012
155, 155
0920433
63
3475X013
155
0920467
113
WATER PUMP
U5MW0160
81
0920471
153
WATER PUMP EXCHANGE
U5MW0160R
81
0920497
87, 87
WEDGE
2900A003
45
2131A008
87, 87, 93, 93
WOODRUFF KEY
0500012
21, 29, 29
2131A010
87, 153, 153
2134A010
153, 153
2411A024
71
2411D007
51
2411D010
137, 137
2411D013
129, 159, 159
2411D016
151
Page 178
Description
WATER PIPE