Elme Spreader Manual

AND ND P A ARTS RTS M A ANUA NUAL L SERVICE A

MODEL

M A ANUA NUAL L

817-18321

1-2041

Head of fice Elme Spreader AB

Box 174 SE-343 22 ÄLMHULT SWEDEN Phone: +46 476 55 800 www.elme.com

C 2010 ELME Spreader AB

NO

SERVICE MANUAL

Section Sect ion A

Use serr instru i nstruction ction

Section B

Serv rvic ice e manu manua al

Section C

Diagrams

PA RT RTS S MANUAL MANUA L

Section D

Mech cha ani nical cal parts

Section E

Hydr ydra auli ulic c pa p arts

Section F

Electr lectric ica al part parts s

Section G

Special parts

Section H

Revis vision ion re r ecor cords ds

SERVICE MANUAL

Section Sect ion A

Use serr instru i nstruction ction

Section B

Serv rvic ice e manu manua al

Section C

Diagrams

PA RT RTS S MANUAL MANUA L

Section D

Mech cha ani nical cal parts

Section E

Hydr ydra auli ulic c pa p arts

Section F

Electr lectric ica al part parts s

Section G

Special parts

Section H

Revis vision ion re r ecor cords ds

MODEL: 81 817

BUIILD INDEX NO. 1-2041 BU

Service manual manual bui ld index i ndex SECTION A

USER INSTRUCTION

A100-008 A100-089

Driver instruction User instruction lifting eyes

SECTION SECTIO NB

SERVICE SERV ICE MANUAL

B110-198 B110-017 B1 10-017 B110-068 B1 10-068 B110-081 B1 10-081 B110-251 B110-302 B110-324 B110-391 B9-111 B9-11 1 B9-134

Lubricat ion chart Lubrication Maintenance instruction Servicing pensular twistlock Extension cylinder service inst. Twistlock indicat indication ion and end beam adjustme adjustment nt Tightening torques Storage Tighten of wear pads Description Descript ion damping block Description rotation block

SECTION SECTIO NC

DIAGRAMS

C120-001 788 717 802 136 802 135 802 137

Hydraulic symbols Hydraulic schematic Wiring diagram Electric schematic Electrical device list

WARNING! This spr ea eader der is equipp ed with a CAN-BU CAN-BUS S type of contr ol sy stem.

The plug connecting the spreader electrical system to the control box must ALWAYS be disconnected before any welding is performed on the spreader or the machine that the spreader is mounted on. The plug is removed from the controller (the controller is mounted on the main frame) by lifting the metal lever and removing the plug completely from the controller controller.. The cables of the orange coloured IN I N and OUTPUT boxes mounted on the rotator should also be disconnected. This is done by removing the plastic retainer and pulling the 10-pole rubber plug completely apart. After finishing the welding operation the plugs should be reconnected in the reverse order. C 2010 ELME SWEDEN

11-10

MODEL: 817

BUILD INDEX NO. 1-2041

Parts manual build i ndex SECTION D

MECHANICAL PARTS

D10-689 D10-1144 D10-790 D50-230

Main frame Rotator assy. Wear pads Pendular twistlock assy.

SECTION E

HYDRAUL IC PARTS

E60-419 E60-187 E60-248 E60-340 E70-525 E70-838 E70-633 E70-758 E70-784 E70-510 E70-511 E70-1138 E70-610 E70-611

Extension cylinder assy. Damping cylinder assy. Damping cylinder assy. (power damping) Sideshift cylinder assy. Swivel assy. Valve assy. (sideshift) Valve assy. (extension) Valve assy. (swivel) Valve assy. (rotation/brake) Valve assy. (damp locking) Valve assy. (power damping) Valve assy. (damping) Parker fittings Hydraulic hose system

SECTION F

ELECTRICAL PARTS

F80-323 F80-390 F80-264 F80-266 F80-348

Sensor arr. (end beam) Sensor arr. (rotator) Electrical parts Indicator lights assy. Indicator LED-lights assy.

SECTION G

SPECIAL PARTS (OPTIONAL )

G90-121 G90-152 G90-216 G90-226 G90-285

Additional parts (hose clamp) Additional parts (brackets for hoses and cables) Additional parts (cover plate) Additional parts (bracket for hydraulic body) Additional parts (bracket for controller)

SECTION H

REVISION RECORDS

C 2010 ELME SWEDEN

11-10

SECTION

A USER INSTRUCTION

USER INSTRUCTIONS

PAGE NO A 100-008-1

ELME CONTAINER SPREADER Model No. 817 DRIVER INSTRUCTIONS

The ELME Model 817 Container spreader is a technically advanced piece of equipment which, if it is carefully used and maintained will serve its purpose for many years. Initial check.

Each work shift should be started by making a visual check of the unit (this must be part of the daily routine.) Possible damage will in this way be discovered at an early stage thus enabling repairs to be carried out at much lower cost. NEVER USE THE UNIT UNLESS ALL SAFETY DEVICES FUNCTION CORRECTLY!!! CONTAINER HANDLING 1. Starting wo rk wi th th e spreader.

First of all the length of the spreader must be adjusted to the size of container that is required to be lifted. This is done by retracting the stops (if fitted) and then activating the extention lever or button in order to extend or retract the spreader beams to the desired length. NOTE! It i s im portant to remember that loads shou ld onl y be lif ted at the specifi ed length s for whic h the spr eader is desig ned i.e. 20ft. 30ft. 35ft. 40ft and in s ome cases 45ft. Where st ops are fi tted the stops s hould be used to posi tion t he beams accurately at one of the above mentioned posi tions. If the spr eader is n ot equipped wit h stops then the spreader may onl y be used for lifti ng 20 and 40ft. containers. Lift ing outside the speci fi ed posi tions can result in serious damage to t he spreader.

When the required length has been reached , lift the spreader high enough to give good visibility under it. This serves two purposes, 1 it gives good visibility for travelling and 2 it positions the spreader ready for picking up the first container. The spreader should now be side shifted to the center position and the reach function operated to the fully retracted position. This will be termed ” THE BASIC POSITION” in the rest of the instruction. 2. Pickin g up a con tainer.

If necessary raise the spreader in order to have plenty of space between it and the container. Always attempt to position the spreader centrally over the container. The final adjustments for lining up the twist locks with the corner castings of the container can now be made.

C 2002 ELME SWEDEN

05-02

USER INSTRUCTIONS

PAGE NO A 100-008-2

By using the controls for shift and reach, position the spreader accurately over the corner castings and then lower the spreader into them. If the twist locks or some of t he twist locks do not fit into the corner castings properly, CAREFULLY lift the spreader just free of the container, readjust its position and the try again. NEVER PUSH OR SIDE SHIFT while any of the twist locks are still engaged in the corner castings of the container. When all the twist locks are correctly engaged in the corner castings the spreader should be lowered until it rests unsupported on the container, this is termed as the spreader being correctly SEATED, and this will be indicated by the SEATED LIGHT being switched on. As soon as this happens the twist locks can be activated to the locked position and the LOCKED LIGHT will be switched on. CHECK THAT THE ” LOCKED” LIGHT HAS BEEN SWITCHED ON and then lift the container to the required height for loading and/or travelling. Before moving the container, return the spreader to the ”BASIC POSITION”. The container is now ready to be transported to a new location. When travelling always keep the load at the lowest possible height and drive carefully. 3. Detach a container.

When approaching the new location for the container (this could be a chassis or a stack etc.) lower the container to the required height and adjust the position of the corner castings so that they are accurately situated above the corner locks of the chassis. Lower the container ensuring that its corner castings locate on the corner locks. NEVER USE MORE TILT THAN NECESSARY AND NEVER PUSH!!! WARNING!!! A heavy container and the weigh t of a spr eader will do seri ous damage to a trailer or chassis if no t handled with care.

The twist locks may now be activated to the ”UNLOCKED” position, the spreader lifted free of the container and the truck backed away. 4. General advice.

- Always adjust the spreader back to the ” BASIC POSITION” after every handling cycle. - When parking the truck and spreader or when they are not in use for longer periods of time, always make a habit of lowering the spreader to its lowest position. - Read all instruction books carefully and be sure that you understand them. - Should there be anything you do not understand, then contact your local dealer who will ensure that all your questions are answered.

C 2002 ELME SWEDEN

05-02

USER INSTRUCTIONS

PAGE NO A 100-089-1

Instructions on the safe use of the various types of lifting eyes that an ELME spreader can be equipped with. A container spreader was initially designed for lifting containers and the calculations used for the design, take into account a certain amount of uneven distribution of the loads inside the container. The criteria that is used is, that the center of gravity (the load) can be offset from both the axial and transvers center-lines by a maximum of 10%. This fact is also valid when lifting loads from the lifting eyes mounted on the spreaders end beams. An ot her lim it ati on wh en u si ng the l ift in g ey es m ou nt ed o n t he en d b eams, is that the loads may only b e lifted at the specifi ed lengths for which t he spreader is designed i e. 20ft. 30ft. 35ft.40ft and in some cases 45ft. Where stops are fi tted (Optional) the stops m ust be used to positi on the beams accuratly at one of the above mentioned posi tions. If the spreader is not equipped wit h stop s then the spreader may only be used for lifti ng at the 20 and 40ft. positions. Lift ing ou tside the speci fi ed posi tions can result in serious damage to th e spreader.

Standard lifting eyes welded to the inside surface of the spreader end beam close to each twist lock. Various designs of lifting eyes can be fitted see below.

Fig 2

Fig 1

Fig 3

The main frame can be equipped with 2 lifting eyes centre mounted or 4 lifting eyes which can be spaced equally on each side of the spreader centre line at various distances. Various designs of lifting eyes can be fitted see below. Fig 5

Fig 4

Common for all lifting eye combinations fitted during the production of the spreader is that their collective capacity is the same as the capacity of the spreader. For example a spreader with a total lift capacity of 40 metric tons with 4 lifting eyes fitted to the main frame, can lift 40 metric tons with the load evenly di stribu ted between all f our lifti ng eyes . Note the max. capacit y for the open hook Fig 5 is o nly 12.5 metri c ton s therefor e in the case of only 2 hooks being fi tt ed in the center posit ion on the man frame then the total capacity w ill on ly be 24 metric tons.

C 2008 ELME SWEDEN

03-08(01-08)

USER INSTRUCTIONS

Load evenly distrib uted on four lifti ng eyes

PAGE NO A 100-089-2

Load evenly distrib uted on two lifti ng eyes

Ideally the load should be lifted with the lifting slings vertical between the lifting eyes and the load (90° to the underside of the spreader). However the slings can be attached to the load with a negative angle (less than 90°) but the smaller the angle the lower the load that can be lifted. The lifting eyes should never be used to lift a load with the lif ting slings at a positive angle (greater than 90° angle to the underside of the spreader) however if a damaged container needs to be lifted with slings then this is acceptable.

P1

C 2008 ELME SWEDEN

P1 Max = Spr eader capacity 4

P2

45° P2 Max 7,500Kg 03-08(01-08)

SECTION

B SERVICE MANUAL

PAGE NO B 110-198-1

MAINTENANCE INSTRUCTIONS

LUBRICATION CHART for Model 817 4

1

2

8

6

3

5

WHERE GREASE IS RECOMMENDED USE MULTI PURPOSE GREASE (EP2)

1

4

8

5

3 2

7

1 SLIDER PADS EXTENSION 2 TWIST LOCKS 3 EXTENSION CYLINDER 4 STOPS 5 SLIDER PADS SIDE SHIFT 6 SLEWING RING BEARING AND GEAR 7 SIDE SHIFT CYLINDERS . 8 SLEW GEAR BOX AND BRAKE (SEE INDIVIDUAL DESCRIPTION OF EACH LUBRICATION POINT.)

POSITION 1

WEAR PADS FOR MAIN BEAMS AND EXTENDING BEAMS NO. OF GREASE POINTS 24. INTERVAL - EVERY 500 HOURS OR 3 MONTHS. 6 TRACKS ON EACH EXTENDING BEAM.

A

B

6 TRACKS ON THE INSIDE OF EACH MAIN BEAM. ( SEE ARROWS "A" AND "B" ) LUBRICANT - MULTI PURPOSE GREASE

C 2002 ELME SWEDEN

05-10(11-03,12-02,05-02)


PAGE NO B 110-198-2

POSITION 2

END BEAMS AND TWIST LOCKS. NO. OF GREASE POINTS 8. INTERVAL - EVERY 500 HOURS OR 3 MONTHS.

C

1 GREASE NIPPLE IN EACH END BOX. 1 GREASE NIPPLE IN EACH SLEEVE LUBRICANT - MULTI PURPOSE GREASE

POSITION 3

EXTENSION CYLINDER SUPPORT WEAR PADS AND TRACKS. INTERVAL - EVERY 1000 HOURS OR 6 MONTHS NO. OF GREASE POINTS 4. 2 TRACKS IN EACH EXTENSION BEAM. LUBRICANT - MULTI PURPOSE GREASE.

OPTIONAL POSITION 4

STOP CYLINDERS. NO. OF GREASE POINTS 2 INTERVAL - EVERY 500 HOURS OR 3 MONTHS. POINTS. 1 GREASE NIPPLE ON EACH STOP CYLINDER. LUBRICANT - MULTI PURPOSE GREASE (EP2)

100mm

LOCKING PLATE

-------------------------------------------------------------------------------LOCKING PLATE INTERVAL - ON A REGULAR BASIS OR EVERY 3 MONTHS. MULTI-PURPOSE GREASE WITH 2-4% MOLYBDENUM DISULPHIDE ADDITIVE (S2).

C 2002 ELME SWEDEN

05-10(11-03,12-02,05-02)

PAGE NO B 110-198-3


POSITION 5

SIDE SHIFT SLIDER PADS NO. OF GREASE POINTS 4

1

INTERVAL - EVERY 500 HOURS OR 3 MONTHS POINTS. 2 TRACKS ON EACH SIDE OF THE SPREADER LUBRICANT - MULTI PURPOSE GREASE.

2 POSITION 6

SLEWING RING BEARING AND GEAR. INTERVAL - EVERY 100 HOURS OR MONTHLY NO. OF LUBRICATION POINTS 6. 4 GREASE NIPPLES POSITION "A" MOUNTED AT ONE CENTRAL POINT ON THE UPPER ROTATOR FRAME PLATE FOR GREASING THE BEARING. 2 HOLES AT POSITION "B" IN THE STOP BLOCKS FOR SPRAYING LUBRICATION ONTO THE GEAR RING WITH A SPRAY CAN OF SPECIAL GREASE.

B

A

LUBRICANT. - "A" MULTI PURPOSE GREASE. "B" EXPOSED GEAR LUBRICANT WITH ADHESIV AND EP ADDITIVE

POSITION 7 SIDE SHIFT CYLINDER BEARINGS.

INTERVAL - EVERY 500 HOURS OR 3 MONTHS NO. OF GREASE POINTS 4. 2 GREASE NIPPELS ON EACH CYLINDER TUBE BEARING. LUBRICANT. - MULTI PURPOSE GREASE

A

POSITION 8 SLEWING GEARBOX (2 off).

NO. OF POINTS - 2. INTERVAL - CHECK OIL LEVEL EVERY 100 HOURS OR MONTHLY. CHANGE OIL AFTER THE FIRST 50 HOURS OF OPERATION AND THEN EVERY 2000 HOURS OR YEARLY. POINTS. -

PLUG "A" IN ELBOW AT TOP OF GEARBOX = FILLER AND LEVEL PLUG. PLUG "B" IN THE BOTTOM OF THE BOX = DRAIN PLUG.

B

LUBRICANT. - SAE 90 GEAR OIL. C 2002 ELME SWEDEN

05-10(11-03,12-02,05-02)

PAGE NO B 110-017-1


GENERAL MAINTENANCE INSTRUCTIONS. 1.

-

The nylon wear pads should be inspected for wear at the same time as their tracks are lubricated. The pads should be replaced when their thickness is reduced to minimum 18 mm. Replacing the wear pads can be done with ordinary hand tools and without removing the beams.

Minimum thickness 18 mm

2.

-

Twist locks are wearing parts and need inspecting on a regular basis. Lubrication of the twist locks is recommended at monthly intervals and it is also recommended that they are inspected for wear and damage at the same time.

Wear max. 6mm.

Should be replaced if this dim. is less than 25mm

The drawing above shows where the heads of the twist locks wear. When the worn part exceeds the area indicated by crosshatching the twist locks should be replaced. Generally it is recommended that twist locks be replaced after a max. use of 5000 working hours or 80 000 TWL-cycles. C 1992 ELME SWEDEN

11-10(05-03,11-92)


PAGE NO B 110-017-2

3.

The extension cylinder support has wear pads under it. These should also be inspected on a regular basis and replaced when their thickness is reduced to minimum 18 mm. See item 1.

4.

Maintenance of the stop cylinders if fitted, consists of checking all mounting bolts for tightness and inspection for leakage from the cylinder.

5.

The side shift wear pads should be inspected for wear at the same time as lubrication is carried out. The wear pads should be replaced when their thickness is reduced to minimum 18 mm. See item 1.

6.

Other recommended spreader maintenance is: a-

Inspect the main spreader components for damage, cracks and distortion.

b-

Check the signal and safety systems for correct operation.

c-

Check the hydraulic pressures periodically.

d-

Check all hydraulic cylinders for leakage and reseal if necessary.

e-

Inspect all hydraulic hoses for damage and leakage. Replace if faulty.

C 1992 ELME SWEDEN

11-10(05-03,11-92)

PAGE NO B 110-068-1


SERVICING THE PENDULAR TWISTLOCK 13 12

The tie-rod is a fixed unit and is not adjustable. 8 11 10 9

5 6 1

4 2 3

7

To remove the tie-rod proceed as follows: 1

Remove the Locked / Not locked sensor bracket (item 1).

2

Loosen one of the adjuster bolts at the twistlock cylinder, enough to give some play.

3

Loosen and remove the M8 x 80 bolts (item 2) in the top of both twistlocks in the same end beam.

4

Use two of the M8 x 80 bolts (item 2) as pullers by inserting them in the two threaded holes (item 3) in each of the cranks (item 4) and tighten them alternatly until they lift the cranks (item 4) off the top of the twistlock shaft (item 5).

5

The tie-rod (item 6) including both cranks (item 4) can now be removed from the end beam.

To remove the twistlock and sleeve proceed as follows: 6

The key (item 7) that locates the crank (item 4) to the twistlock (item 5) is held in place on the twistlock by a roll pin so that it will remain in place on the twistlock after the crank is removed. By lightly knocking the key away from the twistlock it can be removed.

C 1997 ELME SWEDEN

08-00(09-98, 05-98, 08-97)

PAGE NO B 110-068-2


7

Support the twistlock (item 5) from below so that it does not drop out. Using a screwdriver prise the collets (item 8) out of the recess in the twistlock (item 5). It is now possible to lower the twistlock out of the end beam. The sleeve (item 9) and lower bearing set (item 10) will in most cases accompany the twist lock as it is removed, this is quite normal.

INSPECTION PRIOR TO REASSEMBLY 8

After removal of all twistlock parts remove all grease and dirt from the parts and also from the corner of the end beam. Steam clean or clean with some form of solvent.

9

Check the twistlock (item 5) for wear at the head and also for wear at the bushing surfaces. Inspect the lower (item 10) and upper (item 11) bearing sets for wear and damage, if badly worn or damaged they should be replaced. The collets (item 8) and and the crank (item 4) should be inspected for possible wear or damage and replaced if necessary. It should be noted that the state of the collets (item 8) and the recess in the twist lock (item 5) is very import ant as these parts are carryin g the load when a container is lifted.

REPLACING / FITTING TWISTLOCKS 10

Replacing the twistlock is the revers order of removal, however the best way to start assembly is to assemble the sleeve (item 9) including bushes, onto the twistlock (item 5) and then grease the lower bearing set (item 10) and place in position on top of the sleeve. Fit the four centering springs in the sides of the sleeve.

11

Grease the upper bearing set (item 11) and place in position on the top surface of the corner plate (in the end beam) with the convex half uppermost (threaded holes up)

12

Lift the twistlock assy. as assembled in point 10 and position up through the corner plate in the end beam, ensuring that the upper bearing set (item 11) is positioned correctly around the twistlock. Support the assembly with a jack or other means and then go to the next point.

13

Fit the collets (item 8) with the pointed part upwards.

14

Fit the key (item 7) incl. roll pin to the keyway of the twistlock (item 5)

15

In order to fit the tie-rod (item 6) it is necessary to mount both cranks (item 4) to the tie-rod before placing it in the end beam. Fit the ball joints, O rings, and plastic washers to the tie-rod ends and then fit the fork of the crank (item 4) over the tie-rod end. Ensure that the countersunk ends of the securing holes in the crank are upper most. Secure the crank to the tie-rod end by fitting the pin (item 12) and then the ring pin and allen screw.

16

In order to simplify assembly of the crank to the twistlock it is advisable to fit two alignment pins to the assy. The pins can be made from two M8 x 75 bolts or allen screws with the heads removed and slightly chamfered. These pins should be screwed into the top plate of the upper bearing (item 11) diagonally so that each pin guides one half of the collets (item 8).

C 1997 ELME SWEDEN

08-00(09-98, 05-98, 08-97)


PAGE NO B 110-068-3

17

Insert the tie-rod (item 6) into the end beam and the fit the cranks (item 4) onto the alignment pins and ensure that the key and keyway line up. Fit two of the allen securing (item 2) in the remaining two holes and screw in and tighten lightly. Remove the alignment pins and fit the other two securing screws. The securing screws can now be tightened to approx. 25 Nm.

18

Activate the twistlocks to the NOT LOCKED position and then adjust the twistlock cylinder adjuster bolts so that the twistlocks are positioned accuratly in the NOT LOCKED position. Ensure that there is Zero play between the adjuster bolts and the twistlock cylinder rod ends.

19

Grease the complete assembly with a high-pressure grease gun.

In order to test the operation it is necessary to land the spreader on a container so that the seated pins are activated.

C 1997 ELME SWEDEN

08-00(09-98, 05-98, 08-97)

PAGE NO B 110-081


Removal and fitting instructions for the spreader extension cylinders. D

D

C

B 1

A A

1 B

Fig 1

C A B C D

Extension beams Extension cylinder Inspection hole Hose / Cable chain

1

Retract the spreader to the 20ft position

2

Before removing the securing pin pos.1 of the extension cylinder it must be supported by a small hydraulic jack or likewise so that the cylinder pos. B does no fall down. Remove the pin from the rear of the cylinder fig1 pos 1 (opposite end to the piston rod) and at the same time also remove the hose and electrical connections at the rear of the extension cylinder pos. B. The securing bracket that secures the cable chain to the track in the bottom of the extension beam should also be disconnected.

3

By using a crane or fork lift truck pull the end beam pos. A out approx. 50cm so that it is just possible to get into the inspection hole pos.C in the top of the beam.

4

Remove the pin from the piston rod end of the extension cylinder.

5

The extension cylinder pos. B can now be lifted out of the spreader by sliding it horisontally with the help of suitable lifting equipment, (by "suitable lifting equipment" is meant that the crane or truck must be capable of lifting 150kg.) until the slider pads slide out of the rail by which the foot of the cylinder is guided.

6

Replacing the cylinder is the revers procedure of the removal.

C 2002 ELME SWEDEN

05-02

TWISTLOCK INDICATION AND ENDBEAM ADJ USTMENT

PAGE NO B 110-251-1

Proximity switch / Sensor Proximity switch / Sensor bracket Mounting surface

7 to 8mm

8-10 mm Distance from landing surface to underside of seated pin

Seated pin Landing surface of end beam

SEATED / LANDED signal adjustment 1. Check that the SEATED PIN can move up and down freely. The force needed to lift the pin is approx. 10 kg (20 lbs). 2. The SEATED signal should switch on with the pin protruding approx. 9mm below the landing surface of the end beam. 3. If adjustment of the proximity switch / sensor is necessary, remove the seated sensor mounting bracket incl. sensor from the top of the seated tower, and adjust the proximity switch / sensor so that the end surface is 7-8 mm above the lower mounting surface of the bracket. This adjustment will result in the seated pin indication being switched on when the underside of the seated pin is approx. 8 to10mm lower than the end beams landing surface. This adjustment also ensures that the mechanical and electrical lockout is released so that the twistlocks can be turned.

C 2003 ELME SWEDEN

02-05(03-04,09-03,05-03)

TWISTLOCK INDICATION AND ENDBEAM ADJ USTMENT

PAGE NO B 110-251-2

6

2a

2b 3

5a

4

4

5b

1 TWISTLOCK ANGLE ADJUSTMENT 1.

Turn the twistlocks (pos1) to the fully UNLOCKED position (as shown).

2.

If the twistlock heads do not line up with the twistlock sleeve, they can be adjusted by loosening the lock nuts (pos 5) for the adjuster bolts (pos 2)

3.

Turn the twistlocks at each end of the end beam so that they line up with the sleeves, if it is found dif ficult to line up the twistlocks and sleeves accurately distribute the misalignment equally on both sides of the sleeve. Make sure that the twistlock heads DO NOT protrude outside the the theoretical line between twistlocks. If the twistlocks do protrude outside the previously mentioned line between the twistlocks it can cause jamming in corner castings as the spreader is lifted off the container.

4.

Run both adjuster bolts (pos 2) up to the piston rod (pos 4) ends of the twistlock cylinder (pos 3) by hand making sure that neither the twistlocks nor the cylinder are moved. Tighten the lock nut (pos 5a) of the inside adjuster (pos 2a) first.

5.

Unscrew / back off the outer adjuster bolt (pos 2b) no more than 2 flats of the hexagan head (60°) so that there is only just enough play to allow the tie rod (pos 6) to slide back and forth across the adjuster bolts when the twistlock cylinder (pos 3) is activated. CAUTION if the gap between the twistlock cylinder rod ends is too large the rod ends will hammer against the adjusters and subsequent damage will occur to the piston rod ends.

6.

Tighten the lock nut (pos 5b) securely while at the same time ensuring that the adjuster bolt (pos 2b) does not move.

7.

Activate the twistlocks to the LOCKED position and check that the twistlock heads are 900+/- 100 to the twistlock sleeve.

C 2003 ELME SWEDEN

02-05(03-04,09-03,05-03)

PAGE NO B 110-302

TIGHTENING TORQUES Recommended standard torque values in Nm, for electro plated hardware. In order to obtain the correct torque values, a reliable torque wrench should always be used and the threads should be dry. METRIC THREADS (COARSE)

B OLT QUALITY

B OLT QUALITY

SS-ISO 898/1

8.8

10.9

12.9

N.M

N.M

N.M

5

5,5

7,8

9,3

6

9,4

13

16

8

23

32

38

10

45

63

76

12

78

110

131

14

123

174

208

16

189

266

320

18

264

370

444

20

370

519

623

22

497

699

839

24

638

898

1075

30

1257

1766

2121

36

2189

3081

3696

SIZE (MM)

Note! The slewing ring hardware is Dacrolite coated.

Recommended torque value is 898 Nm.

C 2005 ELME SWEDEN

01-06 (03-05)

STORAGE OF SPREADERS

PAGE NO B 110-324

Storage of ELME spreaders where it is necessary to have the spreader standing outside for periods longer than 3 months

When storing an ELME spreader for longer periods of time, the following precautions should be taken: 1

All chromed piston rods must be activated to the closed position so that the rods are stored inside the cylinder where this is possible. If it is not possible to retract the rod into the cylinder (for example the twistlock cylinders) then the exposed part of the chromed rod should be sprayed with a rust inhibitor similar to, for example "Tectyl". CAUTION! Ef ficient rust inhibitors often dry with time and should therefore be

removed by a solvent before using the spreader again. Failure to do this can cause damage to the sealsof the cylinders with subsequent leakage to follow. 2

All grease points must be pumped full of molybdenum saturated grease.

3

The hydraulic tank should be filled to 80% of its total volume with clean hydraulic oil, in order to reduce uncovered areas inside the tank, on which condensation can form.

4

Grease all sliding surfaces by brushing on a suitable layer of grease.

5

Where possible it would be advisable to equip the electric box with a heater (this could be a small electric bulb for ex. 40 watt which is allowed to burn constantly) and if the hydraulic tank is equipped with a heater it would be advisable to have it connected during the spring and autumn months

6

Spray all electric connections both inside and outside of the box with a selfdrying lubricant. This will ef ficiently protect electric connections against corrosion.

C 2006 ELME SWEDEN

04-06

DESCRIPTION OF DAMPING CYLINDER SPREADER MODEL 817, 857

PAGE NO B 9-111

2

1

3

4

7

5

6

4

2

1 3

6

5 7

To adjust the damping force: Screw adjuster on cartridge No.1 in to increase the damping force when piston is pressed inwards, and screw the adjuster out to reduce the force. Screw the adjuster on cartridge No. 5 in, to increase the damping force when the piston is extended, and screw the adjusting screw out to reduce damping force.

1 2 3 4 5 6 7

C 1992 ELME SWEDEN

Item list Flow control valve Relief valve Setting: 80 Bar Cylinder port Tank port connected to tank line Flow control valve Relief valve Setting: 80 Bar Cylinder port

04-97(05-92)

DESCRIPTION OF DUAL

PAGE NO B 9-134

SPEED ROTATION BLOCK

1

2

15

3 14 4 5 13 6 7 8

12 11

9 10 Adjustment of the initial low speed rotation To alter the initial speed of rotation, turn the adjuster on cartridge no 3, clockwise to decrease speed and anti-clockwise to increase speed. Adjustment of high speed rotation To alter the high speed of rotation, turn the adjuster on cartridge no 2, clockwise to decrease speed and anti-clockwise to increase speed. Adjustment of rotation motor pressure To alter the rotation motor pressure, turn the adjusters on cartridge nos 9 and 10 clockwise to increase the pressure and anti-clockwise to decrease the pressure.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

ITEM LIST Solenoid valve High speed Low speed Solenoid valve Solenoid valve Drain port Brake port 1 Brake port 2 Relief valve Relief valve Motor port 1 Motor port 2 Pressure line Relief valve Tank port

Rotation direction Flow control valve Flow control valve Rotation speed Brake release

D 15

6

4 14 5

Setting (80 bar) Setting (80 bar)

T

2

B

P

3 1

A 10

Setting (40 bar)

9 8

7 11

C 2002 ELME SWEDEN

13

12

05-02

SECTION

C DIAGRAMS

HYDRAULIC SYMBOLS ACCORDING TO ISO STANDARD

PAGE NO C 120-001

1.

Pump (variable displacement)

13.

Directional valve (single solenoid, 2 positions)

2.

Motor (fixed displacement)

14.


3.

Pressure relief valve (normally closed)

15.


Sequence valve (normally closed)

16.

Directional valve (double solenoid, 2 positions, without spring)

Pressure reducing valve (normally open)

17.

Directional valve (double solenoid, 3 positions, spring centred)

18.


19.


20.


Check valve (pilot operated)

21.

Main line

Check valve (pilot operated)

22.

Pilot line

Flow control valve (fully adjustable)

23.

Closed connection

24.

Connection point

25.

Crossing point without connection

26.

Filter

27.

Double acting cylinder

28.

Pressure

29.

Tank

30.

Components range

RPEC-FAN 4. RSDC-LAN 5.

PBDB-LAN PRH 102 S 50

Load control valve (counterbalance)

6. CBCA-LHN 7.

Check valve CXDA-XCN 9C600S CVH 103 P

8. CKCB-XCN 9. CPOM2 10. NFCC-LCN NV 101 S 11. NCCB-LCN 9F600S FM2DDKN

12.

Flow control valve (fully adjustable with reverse free flow check)

Flow control valve (fully adjustable, FDCB-LAN pressure-compensated with reverse free flow check)

C 2003 ELME SWEDEN

05-03

SECTION

D MECHANICAL PARTS

PAGE NO D 10-689

MAIN FRAME

14

12 5

1

4

6

2

9 10

3

11 8 7

13

QTYS ARE

FOR A COMPLETE SPREADER

Note Item

E) x) x) x) D) D)

1 2 3 4 5 6 7 8 9 10 11 12

Qty

Part name

760 337 741 179 741 178 760 950 740 726 761 122 760 564 740 677 760 917 761 950 760 309

12 4 4 12 2 2 2 2 12 12 12 2 2 2 2 2 2

Bolt M6S M6x25 Strip Cover Nut M6M 6 Pin Cotter pin Washer Bracket Nut M12 Locking Washer Bolt M6S M12x55 Extension cylinder assy. Pin Cotter pin Washer Pendular twistlock assy. Wear pads

740 726 761 122 760 564 13 14 D) E) x)

C 2002 ELME SWEDEN

Part no

See section D See section E Mounted in opposite end of the ext. cyl. 06-08(10-07,01-04,02-03,05-02)

P AGE NO D 10-1144-1

ROTATOR ASSY.

52 51

53

5

1

54

10

2

11 6

3

8 2

12 7

4

9

10 11 13

14 15 16

19 20 21 22

17 18

35

23 24 25 26 27

28 21 22

29 30 31 32

36

50 43 44 22 21 37

38 39 40

41 42 4

45 46 47

C 2010 ELME SWEDEN

2 49

48

09-10

ROTATOR ASSY. Note Item

E) E) x)

E) y) F)

F)

E)

E) F)

See section E See section F

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 35 36

37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

Part no 761 626 760 391 771 877 760 927 760 250 761 111 761 463 760 983 760 557 763 092 763 084 782 172 761 815 761 907 759 818 770 794 760 556 762 772 761 897 762 849 760 585 762 246 759 718 763 380 760 380 761 813 760 910 761 469 743 874 749 007 749 008 749 009 749 010 744 793 760 511 760 314 724 794 745 101 760 901 761 812 760 959 754 900 771 438 760 922 771 059 760 991 781 649 781 648 763 511 760 557 x) y)

C 2010 ELME SWEDEN

Qty 4 12 1 6 1 2 1 1 1 8 8 1 1 2 1 1 20 20 2 2 36 36 X 2 2 4 4 2 59 52 222 111 1 8 X X X X 8 16 24 4 4 12 24 24 2 2 2 2 2 2 1 1 4 4

P AGE NO D 10-1144-2

Part name Bolt M6S 10 x 90 Washer Bracket Nut M10 Locking Valve assy. (swivel) O-ring Sviwel assy. Hydraulic motor Key Screw allen MC6S 12 x 30 Washer M12 Nordlock Valve assy. (rotation/brake) Cover Transmission Bracket Splitter box Bolt M6S 16 x 60 Washer M16 Nordlock Key Nut ring Washer M10 Nordlock Bolt M6S 10 x 25 Sensor Bracket Top plate Washer M6 Nordlock Screw allen MC6S 6 x 55 Cover plate Bolt M6S 24 x 190 Bolt M6S 24 x 160 Washer Nut M24 Slewing ring Nylon pad Shim t= 2mm Shim t= 5mm Shim t= 8mm Shim t=10mm Plate Roll pin Bolt M6S 20 x 100 Housing Key Screw allen MC6S 8 x 16 Washer Nut M20 Pin Ring Nut M36 Side shift cylinder assy. Pin Bolt M6S 10 x 80 Bracket left Bracket right Bolt M6S 12 x 45 Washer M12 Nordlock

Use seal kit: 790 969 for Charr Lynn type of motor Use seal kit: 791 077 for Ross Parker type of motor Use seal kit: 791 093 09-10

PAGE NO D 10-790

WEAR PADS

SUPPORT RING OF MAIN FRAME

1 2

REAR SUPPORT OF EXTENSION BEAM

11 3

4

7 4

7 5

6

10

5

6

8

5

6

9

Multiply Qtys by 2 for a complete spreader

Note Item Part no 1 2 3 4 5 6 7 8 9 10 11

C 2002 ELME SWEDEN

760 309 760 557 744 928 743 983 762 772 760 368 771 507 743 510 776 369 776 368 776 367

Qty Part name 6 6 1 10 30 30 6 2 1 1 1

Bolt Washer Shim Wear pad Bolt Washer Retainer Wear pad Retainer Retainer Retainer

M6S M12x55 10.9 M12 Nordlock M6S M10x25 10.9 M10 Nordlock

09-09(03-04,03-03,10-02,08-02)

P AGE NO D 50-230-1

PENDULAR TWISTLOCK ASSY. 64 63

55 56 57

60 61

58 59 13,23

65

33 34 35 36 37 38

58

62 1

39

5

2

40

8 10

8

7

6

4

9

17

41

11

18

42 43

12

44

3 45 13 14

19

46 47

43 42

20 21

51 15 16 17 18 5 22

28

23 24 25

48

26

50

27

49 52

51 29

30

53 31

54

31

32

C 2002 ELME SWEDEN

09-09(05-08,03-06,10-04,05-04,09-03,02-03,12-02,10-02,09-02,06-02,05-02)

PENDULAR TWISTLOCK ASSY.

P AGE NO D 50-230-2

Multiply Qtys by 2 for a complete spreader. Note Item

z) z) z) F) z) z) z) z) z) z) s)

z) z) z)

x)

x)

C 2002 ELME SWEDEN

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

Part no 752 652 779 280 779 281 761 908 760 489 760 926 760 927 761 903 760 950 760 908 752 651 760 379 760 969 760 556 760 907 760 585 762 849 761 897 762 864 760 556 758 134 763 377 760 927 758 133 762 848 758 132 762 175 760 291 758 131 770 368 760 511 752 626 754 760 760 901

Qty 1 1 1 2 4 4 2 4 4 4 4 1 2 6 4 4 4 4 4 4 4 2 4 4 2 2 2 2 4 2 2 6 2 2 2

Part name Tie rod Bracket Sensor bracket Bolt M6S M10x45 8.8 Proximity switch Washer Bolt M6S M10x40 8.8 Nut M10 Locking Washer Nut M6 Locking Bolt M6S M6x60 8.8 Twistlock cylinder assy. Roll pin Bolt M6S M10x25 8.8 Washer M10 Nordlock Bolt M6S M6x35 8.8 Washer M6 Nordlock Washer Bracket Bolt M6S M10x65 8.8 Washer M10 Nordlock Bracket Screw allen MC6S 12x150 12.9 Nut M10 Locking Indicator Spring Bracket Spring Screw allen MC6S M12x90 8.8 Rod Seated tower Roll pin Seated pin Pin Screw allen MLC6S M8x16 8.8

09-09(05-08,03-06,10-04,05-04,09-03,02-03,12-02,10-02,09-02,06-02,05-02)

PENDULAR TWISTLOCK ASSY.

Note Item

Part no

x) x) x) x) x) x) x) t)

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

760 760 761 760 752 752 791 762 762 762 740 760 760 791 791 762 760 760 752 752 763 760 763 763 776 760 761 776 775 760 782

F) s) t) u) v) x) y) z)

See section F or electrical device list Twistlock cyl. Seal kit no. 791 021 Upper bearing Use kit no. 791 022 Lower bearing Use kit no. 791 023 Sleeve Use kit no. 791 024 (4x for a complete spreader) Twistlock assy. Use kit no. 791 026 (4x for a complete spreader) Truck spreaders only Sensor bracket kit. Use kit no. 791 173

u) x) v) x) v) x) v) v) x) x) x) y) y) y) y) y) y) y) y) y) y)

C 2002 ELME SWEDEN

555 487 607 555 647 646 022 172 171 170 866 586 944 023 024 169 417 371 649 625 371 403 372 373 406 970 154 403 850 919 524

Qty

P AGE NO D 50-230-3

2 2 8 8 2 2 2 4 4 2 2 2 2 2 2 2 4 8 2 2 1 1 1 2 1 2 4 1 1 2 1

Part name Washer M8 Nordlock Ring pin Bolt M6S M8x80 8.8 Washer M8 Nordlock Crank Collet Upper bearing O-ring washer O-ring Ball joint Adjuster Washer M16 Nordlock Nut M16 Lower bearing Sleeve kit (4x for a complete spreader) Bushing Grease nipple Spring Key Twistlock Clamp Snap ring Washer Bushing Housing Bolt M6S M8x45 8.8 Washer Arm Indicator Nut M8 Locking Bracket

09-09(05-08,03-06,10-04,05-04,09-03,02-03,12-02,10-02,09-02,06-02,05-02)

SECTION

E HYDRAULIC PARTS

PAGE NO E 60-419-1

EXTENSION CYLINDER ASSY.

9 2 0 1 2 3 3 3

4 5 1 1

3 3

3 1

2 1 1 1 0 1

7 8 2 2 4 5 2 2

1

6 2

9 3 2

8 1

7 6

1

5

1 4 3 1

2 2

2

1 2

9 8 1 1

6 1

0 2

5 4 1 1

4 3

7 1

C 2002 ELME SWEDEN

8 9 1 1

8 1

5 3

03-09(01-09,03-05,09-02)

EXTENSION CYLINDER ASSY.

Note Item Part no x)y) y) y) y) y) y) y) y) y) y) y) y) y) y) y) E)

y)

C 2002 ELME SWEDEN

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

790 959 760 929 740 956 740 955 744 153 761 483 744 192 760 266 744 193 741 670 760 557 760 311 745 621 760 401 760 402

PAGE NO E 60-419-2

Qty Part name 1 1 1 1 1 1 1 1 1 1 4 4 1 2 2 1 1 6 4 1 1 1 8 4 2 4 4 4 4 1 4 2 4 1 1 2

Seal kit Set screw Nut Piston Spacer Bushing Gland Guide ring Washer Ring Washer M12 Nordlock Bolt M6S M12x85 8.8 Piston rod Ball joint Snap ring Valve assy. Bracket Washer M8 Nordlock Bolt M6S M8x35 8.8 Shell Flex-track-chain Flex chain bracket Screw Bolt M6S M8x20 8.8 Bracket Nut M6M 8 Locking Bolt M6S M12x25 8.8 Washer M12 Nordlock Screw allen MC6S M12x30 8.8 Support Nut M12 Locking Nylon pad Screw allen MLC6S M12x45 8.8 Cover, without flow regulator Cover, with flow regulator Bolt M6S M8x10

35

771 026 760 555 760 949 756 543 762 044 756 911 761 253 760 912 754 758 760 919 760 911 760 557 760 983 755 603 760 917 743 177 761 703 804 105 804 106 761 391

E) x) y)

See section E Repair kit Use kit no: 790 959 Hydraulic cylinder assy: 757 500

03-09(01-09,03-05,09-02)

DAMPING CYLINDER ASSY FOR SPREADER MODEL 817

1

2

3

4

5 6

10

8

7

PAGE NO E 60-187

9

HYDRAULIC CYLINDER ASSY 800 593 Note Item Part no 1 2 3 L=692 4 5 6 7 x) L=883 8 9 10 x)

C 1995 ELME SWEDEN

760 426 760 588 760 417 749 326 760 929 744 885 790 936 749 325 741 605 762 549

Qty Part name 2 2 4 1 1 1 1 1 1 1

Snap ring Ball joint Greaser Shell Set screw Piston Seal kit Piston rod Gland Guide ring

Repair kit available: Seal kit 790 936

01-08(02-03,09-02,04-01,11-97,03-95)

DAMPING CYLINDER ASSY. FOR SPREADER MODEL 817

1

3

4

5

756 785 1 2 or 3 4 5 L=692 6 7 8 y) L=883 9 10 E)

E) y)

C 2002 ELME SWEDEN

2

6

Note Item Part no

760 713 762 507 760 426 760 588 760 417 749 326 751 136 790 921 749 325 741 605

PAGE NO E 60-248

7 8

9

8

10

Qty Part name 1 1 2 2 2 2 4 1 1 1 1 1

Hydraulic cylinder assy. Valve body Elbow Triple-lok Elbow O-lok Snap ring Ball joint Greaser Shell Piston Seal kit Piston rod Gland

See section E Repair kit available: Seal kit 790 921

09-02

SIDESHIFT CYLINDER ASSY.

SIDESHIFT CYLINDER

PAGE NO E 60-340

2 3

2 1

8

9

10

9 8

7 4

5

6

2

Note Item Part no

x)

C 2002 ELME SWEDEN

Qty

1 2 3 4 5 6 7 8 9 10

771 152 771 155 790 956 746 612 740 300 740 302 760 929 771 153 760 584 760 583 760 417

1 1 1 1 1 1 1 1 2 2 4

x)

Seal kit 790 956

Part name Sideshift cylinder assy. Piston rod Seal kit Gland Piston Nut Set screw Shell Snap ring Ball joint Grease nipple

05-02

PAGE NO E 70-525

SWIVEL ASSY.

14 7 8

6

9 10

5

11

4

12

3

13 2

1

Note Item Part no

x) x) x)

C 2002 ELME SWEDEN

Qty Part name

1 2 3 4 5 6 7 8 9 10 11 12 13 14

771 725 761 947 774 321 760 217 760 585 771 723 771 722 761 820 760 556 763 123 763 122 763 121 761 710 774 320 760 250

1 4 1 4 4 1 1 4 4 1 2 1 1 1 2

x)

Seal kit: 791 101

Swivel assy. Screw allen Base plate Screw allen Washer Housing Spindle Screw allen Washer Bushing Seal ring Bearing O-ring Washer O-ring

MC6S M8x50 8.8 MC6S M6x30 12.9 M6 Nordlock MC6S M10x30 8.8

05-02

PAGE NO E 70-838

VALVE ASSY. (SIDESHIFT)

1

2 3 8 4 6

5

5

7 6

Note Item Part no

x)

1 2 3 4 5 6 7 8 x)

C 2005 ELME SWEDEN

783 831 761 911 763 247 784 311 762 080 762 482 762 621 763 099 762 505

Qty Part name 1 4 1 1 2 4 4 1 2

Valve assy. Screw allen Electro valve Valve body Gauge adapter Fitting Fitting Relief valve Fitting

MC6S M6x40 12.9 24 VDc

Solenoid:763 085 (2x); Nut: 763 097 (2x); O-ring kit 760 469 (1x)

02-05

PAGE NO E 70-633

VALVE ASSY. FOR EXTENSION CYLINDER

6 1

9

7

10 8

EXTENSION CYLINDER SEE SECTION

5

2

Note Item Part no

x) x)

1 2 3 4 5 6 7 8 9 10 x)

C 2002 ELME SWEDEN

762 482 762 506 762 507 760 120 760 737 761 112 762 693 761 773 751 176 761 631

3

E

4

Qty Part name 2 2 2 1 2 1 1 12 1 1

Fitting Fitting Fitting Relief valve Plug Electro valve Electro valve Screw allen Cover plate O-ring kit

24V 24V MC6S M5x30 12.9

Solenoid: 764 668 (2x), Nut 763 096 (2x), O-ring kit 761 631 (1x)

08-09(02-05,09-02)

PAGE NO E 70-758

VALVE ASSY. (SWIVEL)

5

4 1

2

6

3

3

7

8 9

8

Note Item Part no 1 2 3 4 5 6 7 8 9

C 2004 ELME SWEDEN

779 982 763 144 774 041 762 505 763 098 762 651 762 654 762 481 762 482 762 592

Qty Part name 1 1 1 2 1 2 1 1 2 1

Valve assy. Pressure reducer Mani fold Fitting Check valve Plug Plug Fitting Fitting Fitting

04-04

VALVE ASSY. ROTATION /BRAKE

PAGE NO E 70-784

FOR ROTATOR WITH DUAL SPEED

1

2

3

5 6 9

7

4

3

3

8

10

Note Item Part no

x)

y) z)

C 2004 ELME SWEDEN

Qty Part name

1 2 3 4 5 6 7 8 9 10

781 971 761 773 761 109 760 120 760 159 763 366 763 804 762 550 756 180 762 482 761 928

1 4 1 3 2 2 2 3 1 2 4

Valve assy. Screw allen Electro valve Relief valve Flow regulator Solenoid Cartridge valve Fitting Manifold Fitting Screw allen

x) y) z)

Solenoid: 764 668 (2x); Nut: 763 096 (2x); O-ring kit 761 631 (1x) O-ring: 763 105 (3x) O-ring: 763 107 (2x)

MC6S M5x30 12.9 24V

MC6S M8x80 8.8

05-08 (08-04)

PAGE NO E 70-510

VALVE ASSY. (DAMP LOCKING)

5 6,7 4

3

2

3

4 2 1

Note Item Part no

x)

x)

C 2002 ELME SWEDEN

1 2 3 4 5 6 7

756 703 751 146 762 482 760 120 760 170 762 760 761 773 763 126

Qty Part name 1 1 5 2 2 1 4 4

Valve assy. Valve body Fitting Relief valve Flow regulator Electro valve Screw allen Plug

24V MC6S 5 x 30


06-09(09-02)

PAGE NO E 70-511

VALVE ASSY. (POWERDAMPING)

9

8 7 6 5 4

11

10

2 (1),3

Note Item Part no

x)

x)

C 2002 ELME SWEDEN

1 2 3 4 5 6 7 8 9 10 11

756 704 760 738 735 694 762 482 760 276 760 468 760 469 760 120 744 849 763 247 762 507 762 509

Qty Part name 1 2 1 2 4 1 1 2 1 1 2 2

Valve assy. Plug Valve body Fitting Screw allen O-ring plate O-ring kit Relief valve Valve body Electro valve Fitting Fitting

MC6S 6x75

24V


06-09(06-08,06-04,09-02)

PAGE NO E 70-1138

VALVE ASSY (DAMPING)

5

4

1 2 6 3

Note Item Part no 1 2 3 4 5 6

C 2009 ELME SWEDEN

785 367 744 065 760 170 760 120 762 621 760 793 760 738

Qty 1 1 2 2 2 1 1

Part name Valve assy Valve body Flow regulator Relief valve Fitting Plug Plug

02-09

PARKER FITTINGS O-LOK FOR ELME SPREADER

ELME

NR

P ARK ER NAME

THREAD DIM

THREAD DIM

(INCHES)

(MM)

T5,T6

T5,T6

PAGE NO E 70-610-1

ORFS STRAIGHT THREAD

T

Male connect or BSPP

762 625 762 550 762 592 763 005 762 585 762 482 762 621 762 722 762 838 762 619 762 505 762 483

4F42 EDMLOS 4-4F42 EDMLOS 4-6F42 EDMLOS 4-8F42 EDMLOS 8-4F42 EDMLOS 8F42 EDMLOS 8-8F42 EDMLOS 8-12F42 EDMLOS 10F42 EDMLOS 10-12F42 EDMLOS 12F42 EDMLOS 12-8F42 EDMLOS

1/8 1/4 3/8 1/2 1/4 3/8 1/2 3/4 1/2 3/4 3/4 1/2

9,728 13,157 16,662 20,955 13,157 16,662 20,955 26,441 20,955 26,441 26,441 20,955

9/16-18 9/16-18 9/16-18 9/16-18 13/16-16 13/16-16 13/16-16 13/16-16 1-14 1-14 1.3/16-12 1.3/16-12

Male conn ector UNF

763 090 762 623 762 618 763 119 762 617

8F5 OMLOS 8-6F5 oMLOS 8-12F5 OMLOS 10-12F5 OMLOS 12F5 OMLOS

3/4-16 9/16-18 1.1/16-12 1,1/16-12 1.1/16-12

13/16-16 13/16-16 13/16-16 1-14 1.3/16-12

Male connector Metric

762 566

6M14F82 EDMLOS

M 14X1.5

11/16-16

3/8 1/4 1/2

16,662 13,157 20,955

13/16-16 13/16-16 1-14

1/4 3/8 3/4 3/4

13,157 16,662 26,441 26,441

9/16-18 13/16-16 1-14 1.3/16-12

1/8 1/4 3/8 1/4 1/2 3/4 3/4

9,728 13,157 16,662 13,157 20,955 26,441 26,441

9/16-18 9/16-18 13/16-16 13/16-16 13/16-16 1-14 1.3/16-12

Swivel male connector BSPP

762 622 763 036 762 620

8F642 EDMLS 8-4F642 EDMLS 10F642 EDMLS

Male elbow BSPP 45 o

762 639 762 509 762 638 762 637

4-4V4 OMLOS 8V4 OMLOS 10-12V4 OMLOS 12V4 OMLOS

Male elbow BSPP 90 o

762 632 762 506 762 507 762 673 763 016 762 629 762 627

4C4 oMLOS 4-4C4 OMLOS 8C4 OMLOS 8-4C4 OMLOS 8-8C4 OMLOS 10-12C4 OMLOS 12C4 OMLOS

Male elbow UNF 90o

762 626

12C5 OMLOS

1.1/16-12

1.3/16-12

9/16-18 13/16-16 1.3/16-12

9/16-18 13/16-16 1.3/16-12

Swivel nut elbow 90o

762 631 762 630 762 628

C 1998 ELME SWEDEN

4C6 LOS 8C6 MLOS 12C6 MLOS

05-02(04-99,12-98)

PARKER FITTINGS O-LOK FOR ELME SPREADER

ELME

NR

THREAD DIM

P ARK ER NAME

THREAD DIM

PAGE NO E 70-610-2

ORFS

(INCHES)

(MM)

STRAIGHT

T1,T5,T6

T1,T5,T6

T

THREAD

Male branch t ee BSPP

762 634

8S4 OMLOS

3/8

16,662

13/16-16

8R4 OMLOS 12R4 OMLOS

3/8 3/4

16,662 26,441

13/16-16 1,3/16-12

8R6 MLOS 12R6 LOS

13/16-16 1,3/16-12

Male run tee BSPP

762 633 762 724 Swivel nut run tee

762 635 762 773

13/16-16 1,3/16-12

Swivel nut b ranch tee

762 636

T

8S6 MLOS

13/16-16

13/16-16

Pressure gauge fi tting

762 640

4-4G4 MLOMOS

1/4

13,157

9/16-18

Bulkhead union (without bulkhead locknut)

762 643 762 641 763 116 763 003

4W LOS 8W MLOS 10W MLOS 12W MLOS

9/16-18 13/16-16 1-14 1,3/16-12

Bulkhead union 90 o elbow (without bulkhead locknut)

762 644 762 642

4WE LOS 8WE MLOS

9/16-18 13/16-16

Bulkhead locknut

762 646 762 645 763 117 763 004

4W LNLS 8W LNLS 10W LNLS 12W LNLS

9/16-18 13/16-16 1-14 1,3/16-12

O-ring for Parker fi tt ing s ORFS male ELME

NR

SIZE

ORFS STRAIGHT THREAD

DIMENSION

(MM)

763 105

-4

9/16-18

7,65 x 1,78

763 107

-8

13/16-16

12,42 x 1,78

763 108

-10

1-14

15,6 x 1,78

763 109

-12

1,3/16-12

18,77 x 1,78

C 1998 ELME SWEDEN

05-02(04-99,12-98)

HOW TO KNOW WHICH HYDRAULIC HOSE INCL. FITTINGS YOU WILL ORDER

PAGE NO E 70-611

See table and following example part no 632 550 6 the first digit specifies a hydr. steel braid hose with Parker fittings 3 the second digit speci fies hose dimension ( hose 3/8'' ) 2 the third digit specifies fittings (Triple-lok JIC 37) 5 the fourth digit specifies the hose´s cut length in 100 cm 5 the fifth digit specifies the hose´s cut length in 10 cm 0 the sixth digit specifies the hose´s cut length in cm = Hydraulic hose, 3/8", fitting straight/90, 550cm First digit is always

6

Second digit spec. hose 1/4" + 4-4 cpl 1 2 hose 1/4" + 5-4 cpl(only JIC) 3 hose 3/8" 4 hose 1/2" 5 hose 5/8" 6 hose 3/4"

Third digit spec.

1 2 3 7 8

TRIPLE -LOK JIC 37

O-LOK ORFS

straight-straight 4 straight-straight straight-90 degr. 5 straight-90 degr. straight-45 degr. 6 straight-45 degr. 90 degr.-90 degr. 8 special special 9 90 degr.-90 degr. 0 = no fittings, only hose

Fourth to sixth digit spec. cut length in cm

hose length

HYDRAULIC HOSE / METER Parker no.

ELMEno. Descript ion

491-04 441-06 461-08 461-10 461-12

762 116 762 128 762 115 762 114 762 120

hose 1/4" hose 3/8" hose 1/2" hose 5/8" hose 3/4"

FITTINGS ONLY TRIPLE-LOK JIC 37 Parker no. ELME no. Descrip tio n Pressure fi ttings - straight

16846-4-4 16846-5-4 16846-8-6 16846-8-8 16846-10-10 10646-12-12

762 017 762 021 762 018 762 019 762 020 762 022

straight - 1/4" hose straight - 1/4'' hose straight - 3/8" hose straight - 1/2" hose straight - 5/8" hose straight - 3/4" hose

O-LOK ORFS Parker no. ELME no. Descri pti on Pressure fi ttings-straight

1JC46-4-4 1JC46-8-6 1JC46-8-8 1JC46-12-8 1JC46-10-10 1JC46-12-12

Pressure fi tt ings - 45 degr.

13V46-4-4 762 023 45degr - 1/4" hose 13V46-8-6 762 024 45degr - 3/8" hose 13V46-8-8 762 025 45degr - 1/2" hose 13V46-10-10 762 026 45degr - 5/8" hose 13746-12-12 762 027 45degr - 3/4" hose 762 028 90degr - 1/4" hose 762 029 90degr - 1/4" hose 762 030 90degr - 3/8" hose 762 031 90degr - 1/2" hose 762 032 90degr - 5/8" hose 762 033 90degr - 3/4" hose

1J746-4-4 1J746-8-6 1J746-8-8

762 070 762 335

C 1998 ELME SWEDEN

ext. straight - 1/4" ext. straight - 1/2"

762 610 762 607 763 100

45 degr. - 1/4'' hose 45 degr. - 3/8'' hose 45 degr. - 1/2'' hose

Pressure fi tt ings - 90 degr. short

1J946-4-4 1J946-6-6 1J946-8-6 1J946-8-8 1J946-10-10 1J946-12-12

Pressure fi tti ngs - ext.

10346-5-4 10346-8-8

straight - 1/4'' hose straight - 3/8'' hose straight - 1/2'' hose straight - 1/2'' hose straight - 5/8'' hose straight - 3/4' hose



13W46-4-4 13W46-5-4 13W46-8-6 13W46-8-8 13W46-10-10 13946-12-12

762 608 762 603 762 604 762 725 762 600 762 599

762 609 762 612 762 606 762 602 762 601 762 598

90 degr. - 1/4'' hose 90 degr. - 3/8'' hose 90 degr. - 3/8'' hose 90 degr. - 1/2'' hose 90 degr. - 5/8'' hose 90 degr. - 3/4'' hose

Pressure fi tt ings - 90 degr. long

1J146-8-6 1J146-8-8

762 611 762 605

90 degr. - 3/8'' hose 90 degr. - 1/2'' hose

12-04(08-04,06-04,09-03,10-02,05-02,02-02,03-99,12-98)

SECTION

F ELECTRICAL PARTS

SENSOR ARR. (END BEAM)

PAGE NO F 80-323

FOR TRUCK SPREADERS

1 2 4 3

1 2,3

TWISTLOCK ARR . (SEE SECTION D)

5 1,2,3

Multiply Qtys by 2 for a complete spreader.

Note

Item Part no 1 2 3 4 5

C 2004 ELME SWEDEN

761 491 761 897 762 849 760 907 760 585 760 908 760 950

Qty

Part name

4 4 4 4 4 4 4

Sensor Clamp Top plate Bolt Washer Bolt Nut

M6S M6x35 M6 Nordlock M6S M6x60 M6 Locking

01-05(08-04)

PAGE NO F 80-390

SENSOR ARR. (ROTATOR) FOR TRUCK SPREADERS

1

2 3

Note x)

Item Part no 1 2 3 4 5 x)

C 2006 ELME SWEDEN

761 491 761 897 762 849 760 585 762 246

Qty

Part name

2 2 2 4 4

Sensor Clamp Top plate Washer Screw allen

4

5

M6 Nordlock MC6S M6x55

Quantity can vary, see electrical schematic for the right quantity

05-06

ELECTRICAL PARTS FOR TRUCK SPREADERS

PAGE NO F 80-264-1

CABLE ASSY., INTERFACE BOXES, PRINTED CIRCUIT BOARD, CHASSI HOUSING,ETC - SEE WIRING DIAGRAM SECTION C ELECTRIC BOXES FOR TRUCK

SPREADERS

SPREADER BOX (EMPTY) ROTATOR BOX (EMPTY)

777 354 777 355

774 034 BRACKET 757 459 BRACKET SHOCK ABSORBER(FOR CANBUS)761 600 760 587 SHOCK ABSORBER NUT 760 919 WASHER 760 555 BOLT 761 389 NUT 760 950

L=280MM L=300MM M5 M8 M8 LOCKING M8 NORDLOCK M6x40 M6 LOCKING

SENSORS

SENSOR SENSOR SENSOR ULTRA SONIC PROXIMIT SWITCH

762 446 762 680 762 527 763 223

12 MM 18 MM 30 MM 18 MM

SENSOR KIT WITH 3-PIN CONNECTOR SENSOR WITH CABLE AND CONNECTOR SENSOR WITH CABLE AND CONNECTOR ULTRA SONIC PROXIMIT SWITCH - WITH CABLE AND CONNECTOR

791 187 761 454 761 491

12 MM 18 MM 30 MM

782 654

18 MM

PHOTOELECTRIC PHOTOELECTRIC

763 191 763 776

SENSOR SENSOR WITH CABLE

SWITCH - ARM

761 523 761 524

COVERS

COVER 3-POLE COVER 10-POLE

C 2002 ELME SWEDEN

762 133 (YELLOW) 761 478 (BLACK)

09-09(08-09,06-09,11-05,08-04,03-04,02-03,05-02)

ELECTRICAL PARTS FOR TRUCK SPREADERS

SOCKET BLOCKS FOR PCB' S

PART NR.

8-PIN 10-PIN

762 923 763 573

MOUNTING BLOCK (FOR SOCKET BLOCK)

762 940

COVER FOR INTERFACE-BOX

758 414

- SCREW ALLEN MC6S M4X25 - WASHER M4 NORDLOCK

763 459 (3X) 761 879 (3X)

C 2002 ELME SWEDEN

PAGE NO F 80-264-2

09-09(08-09,06-09,11-05,08-04,03-04,02-03,05-02)

PAGE NO F 80-266

LIGHTS FOR TRUCK SPREADERS RUBBER FRAME

WORKING LIGHT

WORKING LIGHT (ROUND)

771 956 (ASSEMBLY NO.)

WORKING LIGHT (SQUARE)


BULB

763 379

761 984

BULB

763 800

INDICATOR LIGHT ASSY . FOR 1 LIGHT. ASSEMB LY NO. (INKL . CABLE)

COLOURS

YELLOW YELLOW RED GREEN

772 602 772 808 780 391 804 937

RIGHT LEFT PANEL

744 988

INDICATOR LIGHT ASSY . FOR 3 LIGHTS . COLOURS FROM LEFT TO RIGHT ASSEMB LY NO. (INKL . CABLE)

COLOURS

GREEN, YELLOW, RED GREEN, YELLOW, RED GREEN, WHITE, RED GREEN, YELLOW, WHITE GREEN, RED, WHITE WHITE, YELLOW, RED RED, YELLOW, WHITE RED, YELLOW, GREEN YELLOW, WHITE, YELLOW

772 180 776 207 (WITH 5 POL MALE CONNECTOR ) 775 433 775 521 772 429 PANEL 743 928 772 666 772 432 772 417 772 383

INDICATOR LIGHT ASSY . FOR 4 LIGHTS . COLOURS FROM LEFT TO RIGHT ASSEMB LYNO. (INKL . CABLE)

COLOURS

YELLOW,GREEN,RED,YELLOW

772 414 YELLOW,GREEN,RED,YELLOW 776 177 (FOR 812,813 SPREADERS ) PANEL

INDICATOR LIGHT ASSY . FOR 6 LIGHTS . COLOURS FROM LEFT TO RIGHT

757 161

746 269 PANEL 772 255 (FOR 572 SPREADERS ) PANEL

ASSEMB LY NO. (INKL . CABLE)

COLOURS

RED,RED,YELLOW GREEN,RED,GREEN

772 430

YELLOW, GREEN, RED YELLOW, GREEN, RED

775 128

INDICATOR LIGHT ASSY . FOR 11 PANELS YELLOW

YELLOW ASSEMB LY NO. (INKL . CABLE)

COLOURS

GREEN,YELLOW,RED YELLOW (8X)

GREEN

772 784 PANEL

RED

737 088

INDICATION LIGHT COLOURS.

RED YELLOW

761 657 761 659

C 2002 ELME SWEDEN

GREEN WHITE

763 118 761 658

BULB 761 707

03-09 (01-09,08-04,02-04,05-02)

PAGE NO F 80-348

LIGHTS FOR TRUCK SPREADERS WORKING LIGHT ASSEMB LY NO. (INKL . CABLE)

COLOURS

WORKING LIGHT (SQUARE)


INDICATOR LIGHT ASSY . FOR 1 LED

LIGHT

COLOURS


BULB

763 800

PANEL

744 988

786 823

WHITE


LIGHTS

COLOURS


BLUE, YELLOW

764 740


LIGHTS . COLOURS FROM LEFT TO RIGHT

COLOURS


GREEN, YELLOW, RED GREEN, WHITE, RED

764 717 763 989


LIGHTS . COLOURS FROM LEFT TO RIGHT

COLOURS


GREEN, YELLOW, RED , YELLOW YELLOW, GREEN, RED , YELLOW

764 756 764 755

INDICATOR LIGHT ASSY . FOR 11 LED LIGHTS

PANEL

737 088


COLOURS

WHITE,YELLOW,RED YELLOW (8X)

INDICATOR LED

782 459

LIGHT

COLOURS


GREEN RED WHITE YELLOW

764 728 764 727 764 729 764 726

C 2005 ELME SWEDEN

02-09(01-09, 12-08,03-07,11-06,03-05)

SECTION

G SPECIAL PARTS

ADDITIONAL PARTS (HOSE CLAMPS)

PAGE NO G 90-121

HOSE CLAMPS

HOSE CLAMP 1/4" HOSE CLAMP 3/8" HOSE CLAMP 3/8'' HOSE CLAMP 1/2" HOSE CLAMP 5/8" HOSE CLAMP 3/4"

KIT NO. 791 140 KIT NO. 791 141 (FOR HOSE WITH DIAMETER 17,4 MM) KIT NO. 791 203 (FOR HOSE WITH DIAMETER 15,5 MM) KIT NO. 791 142 KIT NO. 791 143 KIT NO. 791 144

OPTION BRACKET

PART NO. 802 020

LOCKING PLATE

PART NO. 761 700

HOSE CLAMPS - RUBBER

HOSE CLAMP 3/8" HOSE CLAMP 1/2" COVER PLATE BOLT WASHER M8 NORDLOCK

C 2002 ELME SWEDEN

PART NO. 764 492 PART NO. 764 493 PART NO. 762 118 PART NO. 760 321 PART NO. 760 555

04-10(04-08,02-08,10-04,10-02)

ADDITIONAL PARTS (BRACKET FOR HOSES AND CABLES)

PAGE NO G 90-152

B RACKETS B RACKET (ON SPREADER)

P ART

BOLT WASHER

PART NO. 760 967 (4X) PART NO. 760 368 (4X)

M6S M10X20 M10 NORDLOCK

NO.

B RACKET (ON ROTATOR)

P ART

BOLT WASHER

PART NO. 760 998 (3X) PART NO. 760 557 (3X)


NO.

771 968

771 969

771 969

C 2003 ELME SWEDEN

771 968

06-03(04-03)

ADDITIONAL PARTS (COVER PLATE)

WHEN STOPS ARE

NOT FITTED, THIS COVER PLATE IS MOUNTED ON MAIN FRAME

PART NO. 744 133

COVER PLATE

- SCREW ALLEN - WASHER

C 2003 ELME SWEDEN

PAGE NO G 90-216

MC6S M12X25 M12 NORDLOCK

PART NO. 760 915 (4X) PART NO. 760 557 (4X)

12-03

ADDITIONAL PARTS (BRACKET FOR HYDRAULIC BLOCK)

B RACKET

-BOLT -WASHER -BOLT -WASHER

P ART

M6S M10X20 M10 NORDLOCK M6S M8X20 M8 NORDLOCK

C 2004 ELME SWEDEN

NO.

PAGE NO G 90-226

757 753

PART NO. 760 967 (2X) PART NO. 760 556 (2X) PART NO. 760 912 (2X) PART NO. 760 555 (2X)

01-04

ADDITIONAL PARTS (BRACKET FOR CONTROLLER)

B RACKET

- BOLT - WASHER - COVER - STRIP - BOLT - NUT

P ART

NO.

783 307


PART NO. 760 967 (3X) PART NO. 760 556 (3X)

M6S M6X20 M6 LOCKING

PART NO. 784 391 PART NO. 741 179 PART NO. 760 936 (3X) PART NO. 760 950 (3X)

C 2004 ELME SWEDEN

PAGE NO G 90-285

02-05(11-04)

SECTION

H REVISION RECORDS

Elme Spreader Manual

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