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diagm
Component Location AC Switch Panel
D-6
Machine Location 1A
Sensor Fuel Level
A-5
Machine Location 17
Actuator Governor
A - 12
1
Sensor Pump Discharge Press 1
A-7
2F
Air Heater
A -10
2
Sensor Pump Discharge Press 2
A-7
3F
Alternator Battery
C - 12
4
Sensor Speed
A - 10
18
J - 12
6
Solenoid A/C Clutch
B - 12
19
Block Terminal
G-8
1E
Solenoid Flow Limit
A-8
4F
Breaker Alt.
G - 10
2E
Solenoid Hyd. Lock
D - 12
1G
Controller
E-9
3E
Solenoid Power Shift Cont.
A-7
5F
Eng. Speed Dial
G-1
1B
Solenoid Swing Brake
D - 12
26
Fuse Block
H - 10
4E
Solenoid Travel Speed
D - 12
3G
Horn
B-2
7
Solenoid Travel Straight
D - 12
4G
Lamp Boom
C-1
8
Switch Panel
D-3
13A
Lamp Chassis
B-2
10
Switch Air Cleaner
J - 12
24
Lamp Dome
E-6
3A
Switch Backup
G-3
2B
Lighter Cigar
D-1
4A
Switch Coolant Level
J - 12
25
Meter Service
D-2
5A
Switch Disconnect
G - 11
20E
Monitor
F-2
6A
Switch Eng. Oil Level
A -12
26
B - 12
12
Switch Eng. Oil Press.
A - 12
27
Motor Washer
J - 12
13
Switch Eng. Oil Press.
A - 10
60
Motor Wiper
E-2
7A
Switch Hammer Press.
J-1
40
Relay Boom Lamp
J - 11
5E
Switch Horn
J-2
1C
Relay Chassis Lamp
H - 11
7E
Switch Hyd. Oil Filter
A-6
6F
J-8
8E
Switch Hyd. Oil Level
A-5
7F
Component
16
13
6
3
22
15
C 13
24
6
14
4 E
25
11
8
A
5
28 B
7
14 19
9
16
10
15
4 12
2 27
G 26
12 18
7
1
19 17
7
59
1
20
8
60
18
25
21
8
17
10
2
Motor Starter
F
Relay Heater
H - 11
9E
Switch Joystick Press.
J-3
5D
Relay Hyd. Lock Sol.
H - 11
10E
Switch Neutral Start
J-2
7D
J-7
11E
Switch One Touch Low Idle
H-1
3B
Relay Neutral Start
G - 11
12E
Switch Speed Change
G-3
5B
Relay Start Cont.
J - 10
13E
Switch Starter
G-1
6B
Relay Starter
G-7
14E
Switch Straight Travel Press.
H-1
8D
J - 10
15E
Switch Travel Left Press.
J-1
9D
Resistor Backup
J-7
16E
Switch Travel Right Press.
J-1
10D
Seat With Seat Heater
H-1
14
Switch Window Limit
E-1
22A
Sender Eng. Coolant Temp.
C - 12
15
Unit Air Conditioner
F-5
28
Sender Eng. Coolant Temp.
C - 12
59
Unit Heater
F-5
28
Sender Hyd. Oil Temp.
A-6
1F
Unit Heater Control
J-7
22E
Sender Hyd. Oil Temp.
A-6
8F
Unit IND
G-1
7B
Sensor A/C Photo
E-2
10A
Wiper Control
D-2
23A
Sensor AIH Coolant Temp.
C - 12
16
Relay Timer
8
16 15 59
2
24 14
4 19
17
18
7 1
12 27
60
25
10
26 13
T
Pressure Symbol
Normally open switch that will close with an increase of a specific condition (temp-press-etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Normally closed switch that will open with an increase of a specific condition. No circle indicates that the wire cannot be disconnected from the component. This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
320C Excavator Electrical System
T
Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
HBC1-213 GHA1-135
Harness And Wire Symbols Pin
Wire Color
Single Wire Connector
Circuit Number Identification
AA
105-9344
Receptacle
Wire Gauge Plug
Ground Connection
1
Fuse
1
325-PK-14
E = Around Relay Panel F = Inside of Pump Compartment G = Around Control Valve
6
3
Socket
Component Part Number
Wire, Cable, or Harness Assembly Identification A
D = Backside of Platform 5 2
Sender- A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.
A Inside of Cab B = Inside of R.H. Console C = Inside of L.H. Console
D
6
Circuit Breaker Symbol
Flow Symbol
Level Symbol
Temperature Symbol
Machine locations are repeated for components located close together.
28 7
Schematic Location
Component
Relay Horn
Relay Main
AREA E
Schematic Location
Electrical Schematic Symbols And Definitions
RENR3615-01 February 2004
2
200-BK-14
Pin or Socket Number
8
1 2
4
9
Machine Harness Connector And Component Locations
Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.
Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.
Governor actuator feedback sensor circuit is open or shorted to battery voltage.
CONN 15
B-2
3
2202
Governor actuator feedback sensor circuit is shorted to body ground.
CONN 16
C-2
5
2301
Governor actuator feedback signal is not stable.
2302
Governor actuator feedback signal deviates.
2303
Governor actuator does not move.
2304
Calibration data error.
3201
Monitor RAM is not normal.
4101
Electric power supply to the controller is too much (43 volts).
4102
Over-current in proportional reducing valve.
4103
Proportional reducing valve circuit is open.
4104
Monitor power supply (digital output) over current.
4105
Over-current in digital output (trenching solenoid).
4106
Over-current in digital output (fine control solenoid).
4107
Over-current in digital output (travel speed change solenoid).
4108
Over-current in digital output (travel alarm).
4109
Spare solenoid 1 (digital output) over current.
410A
Over-current in digital output (swing brake solenoid).
410b
Spare solenoid 2 (digital output) over current.
4201
Engine speed is not normal.
CONN 17
J-2
1 22 3
Resistor and Sender Specifications Part No.
Component Description
6134-7496 @ 25 °C (77 °F) 6
3989-4875 @ 35 °C (95 °F) 4I-5394
13
Sender: Hydraulic Oil Temperature
1
4
475-522 @ 100 °C (212 °F) 7
23 5
17D
CONN 18 G-1 4B The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.
221-269 @ 125 °C (257 °F) 102-8016
2
Resistor:
3
AREA A
5 2
1
4
6
Off Machine Switch Specification Part No.
7
AREA C
Function Attch.Travel Pressure
4
167-3466
Joystick Pressure
Hydraulic oil temperature sensor is shorted to body ground.
Travel Left Pressure
PWM sensor of pump delivery pressure is shorted to body ground.
Travel Right Pressure
4205
Spare PWM sensor 1 is shorted to body ground.
4206
Spare PWM sensor 2 is shorted to body ground.
4207
PWM sensor of pump delivery pressure is open in circuit.
420A
Fuel sensor is shorted to body ground
420D
Electric power supply is to high (above 32 volts).
420E
Engine speed dial is not in one of the 10 specified positions.
4301
Data mismatch 1 between alternator and speed sensor (alternator is abnormal).
4302
Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal).
4303
Engine stalls.
A201
Monitor communication is not normal.
A202
Monitor takes too much time to respond to controller's signal.
A203
Communication is abnormal in controller.
A20d
ADEM communication disconnect.
Actuate
Deactuate
490.00 ± 49.00 kPa
290.00 kPa MIN
(71.07 ± 7.11 psi)
(42.06 psi MIN)
3 4 8
6
5
10 1
9
Related Electrical Service Manuals
3
Title Engine/Pump Control: 2 7 17 1
AREA B
Contact Position
Attch.Hammer Pressure
4204
Fuel sensor is open or shorted to battery voltage.
47.0 ± 2.35
31
4203
Electric power supply is to low (below 23 volts).
Backup
¹ At room temperature unless otherwise noted.
7
Engine coolant temperature sensor is shorted to body ground.
420B
2224-2718 @ 50 °C (122 °F) 973-1189 @ 75 °C (167 °F)
STRAP AS. THIS SCHEMATIC IS FOR THE 320C EXCAVATOR 197- 4433 HE00 COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KET ON A AND ENGINE OFF. C
T°
C
HYD OIL FILTER SW 116-3660
HYD OIL TEMP SENDER (E/P CONT) 4I-5394
SA SC SE
UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE. T°
HYD OIL TEMP SENDER (MONITOR) 4I-5394
HYD OIL LEVEL SW 170-9376
NOTE A: WIRE PAIRS MUST BE TWISTED AT LEAST 1 TURN PER 25MM.
FUEL LEVEL SENSOR 163-6700
NOTE B: NOT USED ON THIS MACHINE. NOTE C: USE WITH CONFIG.1. NOTE D: NOT USE WITH HEATER UNIT.
12
PART NO.
HARNESS AS.
K
C 788-YL-18 A762-PU-18
CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE
SWING BRAKE CANCEL SOL HEATER RELAY/STARTER RELAY FREE SWING SW POWER SHIFT CONTROL PRV FLOW LIMIT PRESS PRV PRIMARY NFC PRESS PRV FAN MOTOR CONTROL PRV OPTION CONTROL PRV OPTION CONTROL PRV TRAVEL ALARM AEC MODE IND TRAVEL MODE IND SPEED SENSOR (-) FINE SWING SW