Burt Manualito de operaciones

Burt Roll-Through Labeler

704/408 Operation, Maintenance and Parts Manual

A Barry-Wehmiller Barry-Wehmiller Company

10 Ascot Parkway Akron, Ohio Ohio 44223 Telephone: 1-330-923-0491 FAX: 1-330-923-8720

Preface Barry-Wehmiller

DANGER

-HOTMADEIN U.S.A.

This manual is intended for Burt Roll-Through Labeler machine machine operators and maintenance maintenance personnel. This manual contains contains the following: •

In s t r u c t i o n m a n u a l that includes - Table of Contenets, Index, IndroducIndroduc -

tion, General Information, Installation, Operation, Safety, Maintenance, and Troubleshooting. •

P a r ts ts m a n u a l provides provides a complete list of components, parts parts that make

up the machine along with applicable drawings and bill of materials. •

E l ec ec t r i c a l d o c u m e n t a t io io n that includes - Cable and conduit, Electrical that

schematics, Cabinet layout, Operator interface, and the PLC program.

This machine is covered under one or more of the following United States Patents: 4,600,347 4,606,205 4,932,824 5,063,725 5,161,586 6,044,626 6,065,508 6,105,343 Other Patents Pending

Preface Barry-Wehmiller

DANGER

-HOTMADEIN U.S.A.

This manual is intended for Burt Roll-Through Labeler machine machine operators and maintenance maintenance personnel. This manual contains contains the following: •

In s t r u c t i o n m a n u a l that includes - Table of Contenets, Index, IndroducIndroduc -

tion, General Information, Installation, Operation, Safety, Maintenance, and Troubleshooting. •

P a r ts ts m a n u a l provides provides a complete list of components, parts parts that make

up the machine along with applicable drawings and bill of materials. •

E l ec ec t r i c a l d o c u m e n t a t io io n that includes - Cable and conduit, Electrical that

schematics, Cabinet layout, Operator interface, and the PLC program.

This machine is covered under one or more of the following United States Patents: 4,600,347 4,606,205 4,932,824 5,063,725 5,161,586 6,044,626 6,065,508 6,105,343 Other Patents Pending

Table of Contents Page

CHA PTE R 1 - IN TRO DUC TION ............. ........................... ........................... .......................... .......................... .......................... .......................... ....................1-1 .......1-1 INTRODUCTION............................. INTRODUCTION.................. ...................... ...................... ...................... ...................... ..................... ..................... ...................... ..................... ....................1-1 ..........1-1 DOCUMENTATION ...................... ................................. ...................... ...................... ...................... ..................... ..................... ...................... ...................... .................. ...........1-1 ....1-1 Notice Boxes in this Manual .................... ............................... ...................... ..................... .................... ...................... ...................... .................... .................1-2 .......1-2 SAFETY REQUIREMENTS ..................... ................................ ..................... ..................... ...................... ...................... ...................... ..................... ..................... ............1-3 .1-3 Training ...................... ................................. ...................... ...................... ...................... ...................... ...................... ..................... ..................... ..................... ................1-3 ......1-3 Interlocks..................... Interlocks................................ ..................... ..................... ....................... ....................... ..................... ..................... ...................... .................... ...............1-3 ......1-3 Clear Start-up.......................... Start-up.................................... ..................... ...................... ...................... ...................... ..................... ..................... ..................... ...............1-3 .....1-3 Automatic Cycling ..................... ................................ ..................... ..................... ...................... ...................... ..................... ..................... ...................... .............1-3 ..1-3 Maintenance ...................... ................................. ...................... ...................... ..................... ..................... ...................... ...................... ...................... ...................1-3 ........1-3 Medication...................... Medication................................. ..................... ..................... ...................... ...................... ...................... ...................... ...................... ................... ............1-4 ....1-4 Clothing ..................... ................................ ...................... ...................... ..................... ..................... ...................... ....................... ....................... ..................... ................1-4 ......1-4 Housekeeping ..................... ................................ ...................... ...................... ...................... ..................... ..................... ...................... ..................... ..................1-4 ........1-4 Signs & Notices....................... Notices.................................. ...................... ..................... ..................... ...................... ...................... ...................... ..................... ..............1-4 ....1-4 Parts........................ Parts................................... ..................... ..................... ...................... ...................... ...................... ...................... ...................... ...................... ...................1-4 ........1-4 CHA PTE R 2 - MA CHIN E DESCR IPTIO N ............. .......................... ........................... ............................ ........................... ........................... .................2-1 ...2-1 MACHINE DESCRIPTION ..................... ................................ ...................... ...................... ...................... ...................... ..................... ..................... ...................... .............2..2- 1 PRINCIPLES OF OPERATION................. OPERATION........................... ..................... ...................... ..................... ..................... ...................... ...................... ......................2-1 ...........2-1 MACHINE SPECIFICATIONS............ SPECIFICATIONS....................... ...................... ...................... ...................... ...................... ...................... ..................... ..................... .................2-2 ......2-2 Electrical Requirements ..................... ............................... ..................... ..................... ..................... ...................... ...................... ..................... ................... ............2-2 ...2-2 FLOOR PLAN....................... PLAN.................................. ...................... ...................... ...................... ..................... ..................... ....................... ....................... ................... ...................2-4 ...........2-4 ACCESSORIES ..................... ............................... ..................... ...................... ...................... ...................... ...................... ...................... ..................... .................... ...................2-5 .........2-5 CHA PTE R 3 - INSTA LL A TION ............ ......................... .......................... ........................... ........................... .......................... ........................... ......................3-1 ........3-1 INSPECTION ..................... ................................ ....................... ...................... ..................... ...................... ...................... ...................... ...................... ................... ................... .............3..3- 1 PREPARATION.................. PREPARATION............................. ....................... ....................... ...................... ...................... ...................... ...................... ...................... .................... ....................3-1 ...........3-1 INSTALLATION........................... INSTALLATION............... ....................... ...................... ...................... ..................... ..................... ...................... ...................... ...................... ................... .............3-1 .....3-1 CHA PTE R 4 - SETUP A ND TIM ING ............ .......................... ........................... .......................... ........................... ........................... ..........................4-1 .............4-1 INITIAL SET-UP ..................... ................................ ...................... ...................... ...................... ..................... ..................... ....................... ....................... .................. ................4-1 .........4-1 Diameter Setting ...................... ................................ ..................... ...................... ...................... ...................... ...................... ...................... ..................... .................. ..........4..4- 1 Diameter of Cans ..................... ................................ ...................... ..................... ..................... ...................... ..................... ...................... ...................... .............4-1 ...4-1 Diameter of Glass Containers ..................... ............................... ..................... ..................... ...................... ...................... ..................... .................4-2 ......4-2 Height Setting....................... Setting.................................. ...................... ...................... ...................... ...................... ...................... ..................... ..................... ................... .............4-2 .....4-2 Height For Can Machines ..................... ............................... ..................... ...................... ..................... ..................... ..................... ..................... .............4 ..4-2 -2 Height for Glass Machines................... Machines.............................. ..................... ..................... ...................... ..................... ..................... ...................... .............4-2 ..4-2 Label Table Selection....................... Selection.................................. ...................... ..................... ...................... ...................... ..................... ...................... .................. ............4-3 .....4-3 Label Width Adjustment .................... ............................... ..................... .................... ...................... ...................... ..................... ..................... ..................... .............4..4- 4 Label Length Adjustment ..................... ................................ ..................... .................... ..................... ...................... ..................... .................... .................... ............ 4-4 Overhead Belt Pressure Rollers......................... Rollers..................................... ...................... .................... ..................... ...................... ...................... ................4-5 .....4-5 Reverse Taper Roller ..................... ................................ ...................... ...................... ..................... ..................... ..................... ..................... ...................4-5 ........4-5 Flat Rollers Over Rubber Pad........... Pad ...................... ..................... ..................... ..................... ..................... ...................... ..................... ................4-5 ......4-5 Glue Pot and Glue Pot Container Track Adjustment .................... .............................. .................... .................... ................4-5 ......4-5 Wheel Style Glue Pot......... Pot .................... ...................... ..................... ..................... ..................... ...................... ...................... .................... ....................4-6 ..........4-6 Fountain Style Glue Pot .................... .............................. ..................... ...................... ..................... ..................... ...................... ..................... ................4-7 ......4-7 Hot Glue Pot Position....................... Position.................................. ..................... ..................... ..................... ...................... ...................... ..................... .................4-8 ......4-8 Glue Scraper............................... Scraper.......................................... ..................... ..................... ...................... ...................... ...................... ...................... ................... ..........4..4- 9 START-UP ..................... ............................... ..................... ...................... ...................... ...................... ...................... ...................... ..................... ..................... ................... ..............4-10 ......4-10 Installation of Labels ..................... ................................ ..................... ...................... ...................... ..................... ..................... ..................... .................... ..............4-10 .....4-10 Operating Main Label Feed......................... Feed.................................... ..................... ..................... ...................... ..................... ..................... ......................4-10 ...........4-10 Label Stack Height .................... ............................... ..................... ..................... ..................... ..................... ...................... ...................... ..................... ..................4-11 ........4-11

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iv

Table of Contents Page

Packer-Up Plate .....................................................................................................................4-11 Label Clips .............................................................................................................................4-11 Valco System Cold Lap Paste................................................................................................4-12 Hot Pick-Up Glue ...................................................................................................................4-13 CHA PTE R 5 - O PER A TION .........................................................................................................5-1 OPERATING ADJUSTMENTS........................................................................................................5-1 Container Spacing....................................................................................................................5-1 Hot Glue Position .....................................................................................................................5-1 Lap End Curl and Pasting ........................................................................................................5-1 Label Registration ....................................................................................................................5-1 Machine Speed ........................................................................................................................5-2 SECOND LABEL FEED ..................................................................................................................5-4 Secondary Label Feed Operation ............................................................................................5-4 Low Level Light ........................................................................................................................5-4 Synchronizing the Second Feed with the Main Feed ...............................................................5-5 HYDRAULIC ADJUSTMENTS ........................................................................................................5-5 Hydraulic Pressure Setting – 150 psi .......................................................................................5-5 Speed Adjustment, Label Feed ................................................................................................5-6 Bleed Control Adjustment ........................................................................................................5-6 MARK V HYDRAULIC ADJUSTMENTS .........................................................................................5-7 VALVE FUNCTIONS................................................................................................................5-7 INSTALLATION........................................................................................................................5-7 ADJUSTMENTS.......................................................................................................................5-8 CHA PTE R 6 - SA FETY ................................................................................................................6-1 SAFETY NOTES .............................................................................................................................6-1 CHA PTE R 7 - MAIN TEN A NCE ....................................................................................................7-1 SCHEDULED MAINTENANCE .......................................................................................................7-1 Daily Maintenance....................................................................................................................7-1 Weekly Maintenance................................................................................................................7-1 Monthly Maintenance ...............................................................................................................7-2 MAINTENANCE PROCEDURES....................................................................................................7-2 Paste Belt Care (if applicable)..................................................................................................7-2 Overhead Belt Tighteners ........................................................................................................7-2 Installation of Belt Tightener Spring ..................................................................................7-3 Glue Pot Shear Pin ..................................................................................................................7-4 Installation of Flat Knives .........................................................................................................7-4 Installation of Round Knives.....................................................................................................7-4 Installation of Rubber Pad........................................................................................................7-4 HYDRAULIC PUMP INSTRUCTIONS ............................................................................................7-5 Starting Procedures ................................................................................................................7-5 Recommended Hydraulic Fluids ..............................................................................................7-5 Filter .........................................................................................................................................7-5 Pump and Motor.......................................................................................................................7-5 Troubleshooting (Little or No Oil Being Pumped).....................................................................7-6 CHA PTE R 8 - TRO UB LE SHO OTIN G..........................................................................................8-1 INTRODUCTION.............................................................................................................................8-1 PROBLEMS AND CAUSES ............................................................................................................8-1

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v

Roll-Through Labeler

CHAPTER 1 - INTRODUCTION INTRODUCTION This manual is presented to you for assistance in operating and maintaining the Burt Roll-Through Labeler. It contains the following chapters: •

•

•

•

•

•

•

CHAPTER 2 - MACHINE DESCRIPTION, describes the basic concepts of operation and the major components that comprise the labeler. CHAPTER 3 - INSTALLATION, describes the basic concepts required for installation. CHAPTER 4 - SETUP AND TIMING, explains setup and adjustment procedures for the labeler. CHAPTER 5 - OPERATION, explains the steps required to operate the labeler. CHAPTER 6 - SAFETY, describes safety concerns for safe operation of the labeler. CHAPTER 7 - MAINTENANCE, provides maintenance information for the labeler. CHAPTER 8 - TROUBLESHOOTING, describes troubleshooting information for the labeler.

The best performance of the labeler and related equipment will be obtained by thoroughly understanding and following the operating and maintenance procedures described in this manual. The life and performance of the machines are directly related to the manner in which they are operated and maintained. Proper use and care will result in years of efficient and satisfactory service.

DOCUMENTATION

CAUTION

Do not operate or perform any maintenance on the machine until you have read this manual in its entirety. Make sure that you understand all of the material presented in each section.

This manual is based upon the most up-to-date information available at the time of its publication. However, the descriptions, illustrations, etc., contained in this manual may differ slightly from your machine due to the on-going efforts at Pneumatic Scale to improve the design of its machines. Should you encounter this situation, rest assured that the concepts and procedures presented in this manual are appropriate for the machine. NOTE: Pneumatic Scale reserves the right to make, at any time, improvements in the design and specifications for the machine described in this manual without incurring any liability for altering or updating machines which were sold prior to the time at which these improvements were made.

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INTRODUCTION 1-1


If you discover any errors or omissions when reading this manual, or if you have any suggestions for possible improvements to this manual, please do not hesitate to contact a representative of the Engineering Services Department. Should the need arise, additional copies of this manual may be purchased by contacting the Inside Sales Department. When doing so you will be requested to provide the following information: •

Machine Model Number Labeler:

•

Machine Serial Number: Labeler:

Pneumatic Scale/Mateer Burt A Barry-Wehmiller Company 10 Ascot Parkway Akron, Ohio 44223 U.S.A. Telephone: 1-330-923-0491 FAX: 1-330-923-8720

Notice Boxes in this Manual There are two different types of notice boxes in this manual which highlight important points of information. The description of each type of notice box is as follows:

WARNING

WARNING NOTICES ARE USED IN THIS MANUAL TO EMPHASIZE THAT HAZARDOUS VOLTAGES, CURRENTS, TEMPERATURES, MACHINE MOTIONS, OR OTHER CONDITIONS MAY EXIST IN THIS EQUIPMENT, OR MAY BE ASSOCIATED WITH ITS USE, THAT COULD CAUSE SERIOUS PERSONAL INJURY.

CAUTION

Caution notices are used in this manual in situations where operator inattention or careless operating practices could cause DAMAGE TO YOUR MACHINE. NOTE: Notes are used in this manual to call attention to information that is especially significant to understanding and operating the machine.

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INTRODUCTION 1-2


SAFETY REQUIREMENTS The labeler is manufactured under a series of patents and pending patents which are applicable to both domestic and international areas. NOTE: Any changes, modifications, or alterations to the machine, unless specifically authorized by the factory, will void all warranties and guarantees and will relieve Pneumatic Scale of any responsibility for the machine. Such changes, modifications, or alterations could expose personnel to undue risks of injury and may violate federal, state, and/or local health and safety rules.

The equipment is to be operated and serviced only by trained and knowledgeable persons. Please read, understand and observe the following safety instructions. It is your responsibility to prevent personal injury and/or property damage.

Training Do not attempt to operate any machine or portion of the machine until you understand how it functions. If you are unsure of your training, refer to this manual and the section that pertains to the portion of the machine in question. If uncertain after studying this manual, then contact Pneumatic Scale by telephone at 1-330-923-0491 for prompt assistance.

Interlocks Never operate the machine unless all interlocks, guards and doors are in place. Test and verify that all safety interlocks, switches and other safety devices function properly every day. Do not attempt to make any safety device inoperative.

Clear Start-up Never start the machine until you are certain that all personnel and foreign objects are clear.

Automatic Cycling The equipment may be supplied with computers, programmable logic controllers and/ or advanced control systems which cycle automatically. If this is the case, inform everyone and be sure that they are aware of the automatic cycling of this equipment.

Maintenance Never perform maintenance or repair work with power applied to the machine. You must secure the power and lock it out at the main control panel. Use a padlock on the panel and place a sign indicating the reason for the shutdown.

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INTRODUCTION 1-3


Medication Never operate, perform maintenance or work on the machine when taking any kind of drug, sedative, when under the influence of alcohol or ove rly fatigued.

Clothing Do not wear loose fitting clothing, neckties, bandannas, neck and/or finger jewelry of any kind. These items can get snagged or caught in moving parts. Safety shoes are required when working around the machine. Always wear safety glasses, hard hats, hearing protection and any other personal protection and any other personal protective equipment in areas that require them.

Housekeeping Keep the work area clear, keep the floor around the machine clean and free of obstructions and water. If water is necessary at the machine location, be sure to wear shoes that do not slip on wet floors.

Signs & Notices Pay strict attention to all notices and all caution, warning and danger signs.

Parts Always specify and use recommended spare parts to keep the machinery operating safely and at its best. Special grade hardware must be replaced with the same grade of hardware. Always Practice Safety... If in doubt, first check it out!

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INTRODUCTION 1-4


CHAPTER 2 - MACHINE DESCRIPTION MA CHINE DESCRIPTION The Burt Roll-Through Labeler is a simple, efficient machine for applying labels to round containers with parallel sides in the label area. It may be set up to label metal, glass, plastic, fiber, and composite containers, both filled and empty.

PRINCIPLES O F OPERATION A container rolls into the entrance of the Labeler and contacts the overhead belts which roll it through the rest of the machine. The container rolls over the hot glue pot where it picks up a row of glue dots from glue wheels or fountain fingers. It then rolls one complete revolution onto the pickup end of the label stack where the glue dots tack the top label to the container. As the container continues to roll itself up in the label, it passes over the paste applicator he ad which applies a strip of paste to the lap end of the label. The rolling container pulls the pasted end out from under the curling bar, which scrapes the paste out to the end of the label and also puts a slight curl in the end of the label to allow it to conform to the side of the container. The container rolls one more revolution onto the seaming pad, where the lap end is smoothed down. The labeled container then rolls to the discharge end of the machine where it exits onto a rundown or conveyor.

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MACHINE DESCRIPTION 2-1


MA CHINE SPECIFICATIONS Table 2-1: Machine Specifications Model 408

Machine Size: Length (Machine) (w/ Rundowns)

Model 704

72 1/2" 1842 mm 136 1/2" 3467 mm

113" 177"

Width Overall

36"

914 mm

36"

914 mm

Height Overall

52 1/2"

1327 mm

55"

1397 mm

Uncrated Weight

1400 lb.

635 kg.

Crated Dimensions Crated Weight Container Size: Diameter Max Min Height Max-Cans -Bottles Label Size: Width Max Min Length Max Min

2870 mm 4495 mm

1450 lb.

658 kg.

41" x 108" x 62" High

41" x 144" x 70" High

1700 lb.

771 kg.

1800 lb.

817 kg.

4 1/2" 1 3/4"

114 mm 45 mm

7 1/4" 1 3/4"

184 mm 45 mm

*9 3/8" 16 1/4"

238 mm 412 mm

*9 3/8" 16 1/4"

238 mm 412 mm

*9 1/16" 7/8"

230 mm 23 mm

*9 1/16" 7/8"

230 mm 23 mm

15" 4 5/8"

380 mm 117 mm

24" 4 5/8"

609 mm 117 mm

*Dimensions 1" less with Valco pressurized paste system.

Electrical Requirements The electrical requirements of the machine will be one of the following: •

115V/32A/60Hz/1 ph

•

230V/16A/60Hz/1 ph

•

230V/12A/60Hz/3 ph

•

380V/7A/60Hz/3 ph

•

460V/6A/60Hz/3 ph

•

575V/5A/60Hz/3 ph

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Figure 2-1 shows a model 408 Roll-Through Labeler with an optional reject system.

Figure 2-1: Model 408 Labeler

Figure 2-2: Model 704 Labeler

Figure 2-2 shows a Model 704 Roll-Through Labeler.

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FLOOR PLAN Figure 2-3 shows a typical floor plan drawing.

Figure 2-3: Typical Floor Plan

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ACCESSORIES The following accessories are available for your Burt labeler to help improve your installation or operation. •

•

•

•

•

•

•

•

•

•

•

•

Infeed Elevator - to raise containers from elevations lower than normal entrance height. Top speed 200 cpm. Infeed Twister - Turns the container from vertical to horizontal, enabling it to roll through the labeler. Discharge Twister - Turns the container from horizontal back to vertical after labeling. Long Discharge Rundown - Can be used at slow speeds to accumulate discharged containers for hand packing. Extra Safety Guards - Although the machine is adequately guarded, extra guards can be added for greater protection. These guards cover the main belts, glue pot and belt tightener rollers. Second Label Feed - Allows operator to add labels to the machine without stopping its operation. Casters - 5" diameter casters can be added for portability. Explosion Proofing - Explosion proof motors and controls can be incorporated should there be any required restrictions. Finger Flow Glue Pot - For ease of adjustment of hot melt pick-up. (Not recommended above 200 cpm). Left Hand Assembly - When can flow is from right to left when standing in the operators position. Extra Label Tables - When running a full range of label widths, extra tables may be needed. Claw Top Main Drive Belts - For extra gripping action. Helpful on wet glass or plastic containers.

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CHAPTER 3 - INSTALLATION INSPECTION When the machine arrives, it should be uncovered and thoroughly inspected to make sure that no damage has occurred in shipment. If any damage has occurred, a claim should be immediately filed with the transportation agency.

PREPARATION Before shipment, the entire machine was sprayed with rust preventative oil. Wipe excess oil from all surfaces that will come in contact with the container or the label stack. Inspect and grease where necessary: Four (4) yokes on the main pulleys and the yoke on the paste pot drive gear. Oil the small idler pulley in the paste pot and the paste belt pulley on the operator’s side of the machine if applicable. Oil the hot glue pot wheel shaft at each end.

INSTALLATION The machine may be lifted from the skid with forks underneath the frame or with a sling from overhead. If forks are used underneath the frame, care should be taken to use spacers so as not to damage the electrical conduit or label feed cylinders. If the machine is lifted with a sling, the sling should run under the main bars at both ends of the main frame. CAUTION

Do not attempt to lift the machine by the top frame as damage may result.

Use care in locating the sling so as not to exert undue side loads on the top frame as the sling tightens. Insert mounting feet or casters into the four sockets in the bottom of the frame and tighten the locking bolts on the side of the sockets. The machine may be elevated at installation up to three (3) inches using the jack bolts in the top of the sockets. If additional elevation is required, rises must be used or special length feet ordered. NOTE: The machine should be operated in a nearly level position for the best efficiency.

The machine maybe operated with or without infeed and discharge rundowns. When attaching a rollway or twister directly to the machine, DO NOT extend twister tails onto the spring loaded entrance plate. Quick mount twisters may be ordered where several different containers are to be labeled. The location of the electrical drop is shown in Figure 2-3. The motor voltage and heater requirements are recorded on the nameplate attached to the machine frame.

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INSTALLATION 3-1


CHAPTER 4 - SETUP AND TIMING INITIAL SET-UP

WARNING

Do not start the machine or move the top belts until after hot pick-up glue is at the proper operating temperature. To do so could break the shear pin in the glue pot. See replacement part installation section for replacement of the shear pin.

Before starting the machine, several adjustments must be made for the particular size can and label being run. Turning the glue pot on before setting up the machine will allow glue to get to the proper temperature before running the machine. If the machine is run before the glue is properly melted, damage will occur to the machine.

Diameter Setting Use the adjusting crank to loosen the diameter adjustment lock and two (2) stabilizer clamps, and raise or lower the top section of the machine by turning the diameter adjustment.

CAUTION

Do not attempt to adjust top end without loosening the locking screws as damage to the mechanisms may result.

Figure 4-1: Diameter Caliper

Diameter of Cans The machine has a diameter caliper located near the rear bar at the discharge end of the machine. Place a can to be run in the caliper and adjust the top until the can diameter fits snugly between the jaws of the caliper and then tighten all three locking screws. (Figure 4-1).

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SETUP AND TIMING 4-1


Diameter of Glass Containers Adjust the top end so that the diameter side of the flat gauge (which is attached to the front upper rail by a thumb screw) furnished with the machine, marked for that container, fits snugly between the diameter calipers.

Height Setting Height For Can Machines Place a can to be run in the height caliper on top of the machine and turn the height adjustment until the can height fits between the jaws. (Figure 4-2).

Figure 4-2: Height Caliper This adjustment will properly locate the overhead belts and container guides.

Height for Glass Machines Place the height side of the proper flat gauge (which is attached to the front upper rail by a thumb screw) between the caliper jaws and adjust until it fits snugly. This will locate the belts only, the front and rear container guides must be set independently according to the setting sheet furnished with the machine.

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Label Table Selection Set the label that is to be run beside the quarter inch pin located on the upper front rail, and observe what number the opposite edge of the label falls over. (Figure 4-3). This is the proper number label table that should be used, or the proper label table may be selected from the following table by measuring the width of the label.

Figure 4-3: Label Table Template Table 4-1: Label Table Selection Label Width

Label Table No.

Less than 2 1/4"

57mm

Special

2 1/4" to 2 3/4"

57 to 70 mm

3

2 3/4" to 3 3/4"

70 to 95 mm

4

3 3/4" to 4 3/4"

95 to 120 mm

5

4 1/4" to 5 3/4"

108 to 146 mm

6

5 1/4" to 7 3/4"

134 to 196 mm

7

7 1/4" to 10"

185 to 254 mm

8

The label table number is stamped on the top plate near the end of the packer up plate. To remove the label table assembly, loosen the two (2) elevating screws then remove fulcrum pin from label table base & label table support. (Figure 4-4). Reverse process for installation of the label table assembly. NOTE: Do Not try to install proper label table until after label adjustment has been made.

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Figure 4-4: Label Table Installation

Figure 4-5: Adjustment Locations

Label Width Adjustment Fold a label to half its length and place it between the two label guides nearest the infeed end of the machine. Use the adjusting crank to turn the label width adjustment until the guides touch both sides of the label. Do not push in on the adjusting crank while making this setting.

Label Length Adjustment Place a label on the label table against the infeed vertical guide and turn the label length adjustment until the vertical end label stop is within 1/32” of the corner of the label table (this allows for a slight variation in length of the labels).

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Overhead Belt Pressure Rollers Reverse Taper Roller When the length of the label changes, the end label stop and curl bar are adjusted in a previous step. It is also necessary to relocate the reverse tapered roller assemblies to be approximately over the new curling bar location.

Flat Rollers Over Rubber Pad When the diameter of a can changes, it is necessary to relocate one or more of the flat roller assemblies so as to apply pressure to the can as the pasted flap is down on the rubber compression pad.

Glue Pot and Glue Pot Container Track Adjustment Loosen the fasteners at each end of the glue pot container tracks and locate them so that their inner edge is approximately 1/8” inside of the label guide. Do not tighten the fasteners at this time. NOTE: It is necessary for the glue pot to be empty or the glue melted to proceed with the next step. To melt glue, set thermostat to 270° F and wait until the glue appears melted (approximately 30 to 40 minutes).

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Wheel Style Glue Pot The glue wheels are held to their shaft by a set screw on a flat. (Figure 4-6). Loosen the set screws and locate as many wheels as possible between the glue pot tracks. Do not locate the outer wheels closer than 3/16” from the tracks or each other. Extra wheels may be located outside of the track. Tighten all set screws and the track fasteners.

Figure 4-6: Glue Pot Wheels NOTE: An exception to this procedure may be necessary on a beaded body can where the wheels may have to be relocated or reduced in number to locate the spots on the high ridges of the body.

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Fountain Style Glue Pot The fingers on a fountain pot are normally stored tipped back and in the out-of-use position. (Figure 4-7). After locating the can tracks, tip up all fingers located between the two tracks. It the finger group is not centered or some variation in location is desired, four (4) finger spacers are located on the finger shaft which may be placed between various fingers as required. For bail paint cans, the four spacers should be positioned where the bail passes over the glue pot. Do not remove unused fingers.

Figure 4-7: Glue Pot Fingers NOTE: The four (4) spacers should also be on the shaft whether in use or stored at ends of the shaft. Be certain to tighten the can track fasteners after locating the fingers.

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Hot Glue Pot Position Measure the diameter of the can in inches and sixteenths. Locate the centerline of the glue wheels in the hot glue pot to this dimension on the scale on the front of the machine. (Figure 4-8).

Figure 4-8: Glue Pot Positioning

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Glue Scraper The glue scraper helps control how much hot glue is transferred to the container. By moving the glue scraper towards or away from the glue wheels, the amount of glue on the wheels can be adjusted. Loosen the two screws securing the glue scraper and adjust as required. Tighten the screws when the glue scraper is in the desired position. (Figure 4-9).

Figure 4-9: Glue Scraper

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START-UP

Installation of Labels Label Packs-Every pack of labels should be thoroughly ‘worked’ prior to being placed in the machine, i.e., twist in both directions so that each label may be readily separated from the one adjoining it as the can rolls over and picks up the top label. If the labels have just been printed, they may tend to stick together in which event, multiple label pick-up may occur. Have at least two packs of labels on the label table when starting the machine. Place the labels on the label table face down with the underlap or plain end against the two flat vertical guides toward the infeed end of the machine.

Operating Main Label Feed The motor starter switch for the hydraulic power unit must be in the ON position before label feed can be raised or lowered. The main label feed is operated by the black handled switch located towards the discharge end of the machine. The valve switch is turned clockwise (BYPASS) to raise the label feed and counterclockwise (DOWN) to lower the label feed. By turning the switch to BYPASS, the label stack will raise until the control valve at the curling bar is satisfied. Raise the main label feed up between the label guides and turn off hydraulic power unit keeping the top label below the knives. Look down into the label area from above and observe the clearance between the label stack and the guide blocks. If the labels appear to be tight or loose, correct with the label width adjustment. If the clearance is larger at one end than the other, due to tapered labels or guides, correct by pushing in on the adjustment knob while turning it. This will allow each end to be adjusted independently of the other. Allowing the adjustment to spring back out will again lock the screws to turn in unison.

Figure 4-10: Label Table Control

8/7/03

SETUP AND TIMING 4 - 10


Label Stack Height The label stack on the main feed should stabilize at 1/16” to 1/8” below the paste applicator bar. If the stack is too high or too low, it may be corrected with the adjusting screw located below the control valve at the front of the machine. Turn the adjusting screw counterclockwise to raise the stack height and clockwise to lower the stack height. The front end of the label stack should be 1/16” to 1/8” above the top of the glue pot can tracks. If it is not, compensate for this as follows. Loosen the label table adjusting screws located on the label table support and tilt the front of the label stack to the proper height at the front end. NOTE: It may be necessary to readjust this during an actual production run as the label stack height changes while the machine is running.

Packer-Up Plate Because of printing, one corner of the label stack may be lower than the other causing faulty label pick-up. To compensate for this, the label table has spring steel plates attached to the corners at the pick-up end of the label table. One plate or the other may be elevated by means of a socket head screw through the label table, to level the stack. Raising both plates should never be necessary.

Label Clips Spring steel label clips are provided at the pick-up end of the label stack to hold it down as the top label is being picked up by a can. The clips should extend 1/16" to 1/8” onto the label and can be used in any combination necessary to hold down the second label while not causing the top label to fold or pull from the can as it is removed. To adjust the label clips, loosen the screw holding it down and slide toward or away from the label stack to the desired position.

Figure 4-11: Label Clips

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Valco System Cold Lap Paste The paste tank should be filled and be connected to the applicator head air valve. The paste should be between 1500-2000 cps in viscosity. As the can rolls, it hits a sensor mounted in front of the paste applicator head. When this sensor is activated, the air jets will spray paste out of the applicator head and onto the lap of the label. (Figure 4-12) There is a delay that is determined by setting the timer wheels inside the Valco

Figure 4-12: Lap Paste Application

control box. The top wheel represents tenths of a second and the bottom wheel represents one hundredths of seconds. Example: If the top wheel is set at 2, and the bottom wheel is set at 0, the delay would be .20 seconds. (Figure 4-13). After the paste is sprayed on the lap end, the label is pulled underneath the curling bar. This spreads the paste to the edge of the label and provides a slight curl to the label to allow it to lay flush against the can. Refer to Valco manual for more information.

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Figure 4-13: Valco Box

Hot Pick-Up Glue °

The temperature control should be turned to 270 and the glue pot filled with hot pick-up glue. The level of the melted glue in the pot should be at least ¼” up onto the wheels or drum-never higher than the bottom of the rotating shaft. The temperature may have to be varied depending on the type of glue, container or plant conditions. Consult your local glue representative for recommended pick-up glues and temperatures.

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CHAPTER 5 - OPERATION OPERA TING ADJ USTMENTS Run one container through the machine by hand, by pulling the main belt towards the entrance of the machine, to make sure that everything is properly adjusted before turning on the motor. Start the motor and run 10 or 15 cans through the machine. Examine the last two cans out and make the following adjustments if necessary:

Container Spacing To label the highest number of containers at the lowest speed, it is necessary to space them as closely as possible. The smallest recommended space between containers is 4”. This spacing may be changed by raising or lowering the spacing roller arms at the infeed by means of an adjusting screw which bears against the infeed bearing block. Loosen the jam nut and turn the screw in to increase spacing and turn it out to decrease the spacing. Be certain to tighten the jam nut after adjusting.

Hot Glue Position Peel the entire label from the container and note the position of the glue spots. They should be no more than 1/8” from the end of the label and not overlapping it. If the spot is too far onto the label, move the hot glue pot away from the stack by that amount. If the spot extends beyond the label, move it towards the stack. If the machine has a wheel type glue pot, the length of the dots on the can should be ½" to 5/8” long. If they are too short, the entire pot assembly may be raised by means of set screws in the mounting brackets. If they are too long, the pot should be lowered. Raising and lowering the pot should be performed by a mechanic and may require removal of the rear cover.

Lap End Curl and Pasting Examine the lap end of the label. The overlap should have a slight curl to it and lie flat against the other end of the label. Peel the label back and note if the lap paste has been spread to the very end of the label. If either is not adequate, more spring pressure may be required on the curling bar or more lap paste may be required. The amount of paste is regulated by the Valco system located at the discharge end of the machine.

Label Registration Examine the lap of the label on a container, noting which end of it was towards the front of the machine. If the label is not centered or the ends of the label are not in line, they may be moved by the use of two small brass hand knobs below the front side bar. The knobs are locked with a screw below each one. Loosen this screw before attempting to turn the knob and re-tighten it after the adjustments have been made. Turning the knob in will move that end of the label away form you and turning it out will move it toward you. 1/8 of a turn of the knob will move the label approximately 0.010”.

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OPERATION 5-1


Figure 5-1: Burt Roll-Through Labeler

Machine Speed The machine should run as slow as possible to obtain the given number of containers per minute. The speed may be changed by means of a variable pitch belt drive. Turn the speed adjustment knob counterclockwise to increase the speed and clockwise to decrease the speed. Do not run the drive for long periods at its slowest speed as undue belt wear may result. To determine the number of cans being labeled per minute, run continuously for a short period of time and then count the cans labeled or use the speed graphs. To use these graphs, measure the speed of the spacing roller shaft with a tachometer or remove the front lower cover and measure the depth of the “V” belt into the labeler. Stop the machine with cans in it, then measure the center distance between the cans and read the cans per minute from the graphs.

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OPERATION 5-2


Figure 5-2: Speed Adjustment

Barry-Wehmiller

DANGER

-HOTMADEINU.S.A.

Figure 5-3: Controls Locations

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OPERATION 5-3


SECOND LA BEL FEED The Second Label Feed is a means by which labels may be added to the bottom of the label stack while cans are still picking labels from the top of the stack. This allows operators to add labels to the machine without stopping production.

Secondary Label Feed Operation The secondary label feed is operated by the PACK FEED switch located under the LABEL TABLE switch. See Figure 4-10. To operate the second feed, raise the pack-feeder fingers into contact with the bottom of the label stack by turning the switch to BYPASS. This will bypass the control valve located at the curling bar, allowing pack feeder bars to rise. CAUTION

Do not hold the bypass control in after the fingers have contacted the labels.

The pack feeder fingers mounted on the pack feeder bars will then support the label stack. Turn the LABEL TABLE switch to DOWN, which will lower the label table. Place one or two packs of new labels on the table, turn the LABEL TABLE switch to BYPASS and raise new labels into contact with the bottom of the old labels. Then lower the pack feeder fingers from the stack, by turning the PACK FEED switch to DOWN. NOTE: The secondary feed may be left engaged, which will allow the label pack on the main feed to feed up and clear the pack feeder fingers. This will eliminate the time required to raise the second feed all the way up every time it is used.

Low Level Light The blue “Low Level” light on the front panel will come on when the label stack has reached approximately 1500 labels, indicating that more labels should be added.

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OPERATION 5-4


Figure 5-4: Low Label Warning Light

Synchronizing the Second Feed with the Main Feed The main label feed should be in the UP position with the curling bar satisfied. Push the pack feed black handle valve in and turn the adjusting screw underneath the control valve until the secondary label feed starts to slowly move up. Then back it off ¼ of a turn and tighten the locknut. Using the two screws at the pack feeder bar support bracket, adjust the angle of the pack feeder bars parallel to the label table. Do this on the front and rear pack feeder bars. Be sure all four bolts are tight after adjusting.

HYDRAULIC A DJUSTMENTS

Hydraulic Pressure Setting – 150 psi The pressure can be checked by reading the gauge found on top of the hydraulic pump. The pressure should be read with both the main and second feeds in a fixed position. If either feed is moving, the indicated pressure will be lower.

WARNING

Do not set the hydraulic pressure above 150 psi. Damage to cylinder seals may occur above this setting.

The pressure is adjusted by: 1.

Removing the acorn nut on the top or side of the hydraulic pump.

2.

Turn the adjusting screw clockwise to increase pressure or counterclockwise to decrease pressure.

3.

Recheck indicated pressure after installation of acorn nut.

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OPERATION 5-5


Speed Adjustment, Label Feed The main and second feed cylinders to be set to a maximum feed rate of 3” per minute or 76mm/minute. This will feed labels at a rate of 1000 labels per minute. Feed adjustments are made by turning the knurled knobs located on the hydraulic manifold. The manifold is located behind the front access panel under the ho t glue pot.

Figure 5-5: Label Feed Adjustment 1.

The main feed adjustment is on the top, on the left side of the manifold.

2.

The second feed adjustment is on the bottom, on the left side of the manifold.

The speed adjustment controls cylinder speed when all the following conditions are met: 1. Black feed button – in. 2. Yellow bypass button – out. 3. Curling bar switch – closed. 4. Cylinder is rising.

Bleed Control Adjustment Bleed control adjustment is located on the main and second feed cylinders on a line connecting the top and bottom cylinder ports. 1.

Adjust the label guide knife blocks for zero clearance between the labels and knife block. a. Fold a label in half – lap end to overlap end.

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OPERATION 5-6


b. Adjust knife blocks so that a folded label will not fall when placed between them. 2.

Turn the knob on the bleed valve, clockwise until it bottoms. Then turn it back counterclockwise ¼ turn. If labels continue to creep, tighten knife blocks and turn valve another ¼ turn. If the valve is opened too far, the labels will not feed up through the knife block or knives.

MARK V HYDRAULIC ADJUSTMENTS

VALVE FUNCTIONS Refer to Wiring Diagram CV3, CV4, CV5, & CV6 Are pilot operated check valves closed when no directional valves are calling for cylinder travel thus "locking" the cylinders against possible "creep." SV1 & SV4 Are directional valves used to lower their respective cylinders. SV3 & SV6 Are directional valves used to rapidly raise (bypass) their respective cylinders. SV2 & SV5 Are directional valves used to slowly raise (feed) their respective cylinders. MV1 & MV2 Are needle valves used to restrict the oil flow to SV2 & SV5 respectively to control the feed rate on each cylinder. SEQ Is a sequence valve (50 to 200 PSI). This valve ensures that even if one of the cylinders is retracting or extending in bypass, there will be oil pressure available to maintain feed on the other cylinder (through either SV2 or SV5)

A gauge is provided, the gauge port is marked on the manifold by the letter "G". A cleanable return line filter is provided. It is accessible by removing the 1 1/2" hex cap.

INSTALLATION Assemble the power unit/manifold package into your machine frame. Install pressure gauge in port "G". Connect manifold ports 3 & 4 to the main cylinder. (port 3 to the cap end, lowest cylinder port). Connect manifold ports 5 & 6 to the auxiliary cylinder. (Port 6 to the cap end, lowest cylinder port). Fill reservoir with a good grade hydraulic oil, to within 1" of top of the reservoir. Wire electric power to the electric motor. Jog the motor to ensure correct rotation as indicated on the power unit. Wire solenoids to the appropriate machine panel controls.

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OPERATION 5-7


ADJUSTMENTS Bleed air from the system. This can be done by loosening cylinder port connections while they are under pressure, i.e., Raise the cylinder, and bleed the lower port while holding the solenoid energized. Then lower the cylinder, bleed the upper cylinder port. Again hold that solenoid energized while bleeding. Some oil will escape with the unwanted air. Be careful, the oil will be under pressure. Protect yourself by holding a cloth around the fitting which you are loosening to prevent spraying. Some machines have small needle valves piped from head to cap cylinder ports. These may be used to bleed off air. If these exist on the machine, be sure that they are always fully closed, except when bleeding air. Recheck oil level in reservoir. Exercising the cylinders, full stroke, will help get out the last of the trapped air. Check the relief valve setting. (factory set to 150 PSI) With the pump running, no cylinder moving, the pressure gauge should read 150 PSI. This is the relief valve setting. It is located on the power unit, on the square plate visible between the motor and the reservoir. This valve is usually protected with an acorn nut and a locknut. (Turn clockwise to increase)

Limits for relief setting: Due to horsepower... With this pump and motor, pressure of over 250 PSI will overload the motor. Due to piping... Nylon tubing normally has a working pressure of near 300 PSI at room temperatures. This rating falls off rapidly as temperatures elevate. At no time should the temperature exceed 180 degrees F. The 1 3/4" diameter cylinder on your machine can each provide a thrust of 360 pounds at 150 PSI. In the interest of safety, higher pressures should be avoided. Check the sequence valve setting (factory set to 150 PSI). This valve is located on the manifold block, in a cavity marked "SEQ". It has a 1/2-20 threaded spindle, a screwdriver slot and a locknut. When either cylinder is moving down or is moving up in "bypass" a pronounced drop in pressure will be seen on the pressure gauge. The sequence valve sets this lower pressure. This setting can only be witnessed while at least one cylinder is moving down or is in bypass. The desirable setting is 150 PSI. (Turn clockwise to increase pressure). Set the slow feed rate. Two needle valves are located on the end of the manifold block in cavities marked "MV1" and "MV2". Each has a knob and locknut. (Turn clockwise for slower speed). MV1 the lowest needle valve, control the feed rate of the main cylinder. MV2 upper needle valve, controls the feed rate of the auxiliary cylinder. Set the main cylinder to maintain the required feed rate without missing labels, while the auxiliary cylinder in bypass. Set the auxiliary cylinder to maintain the required feed rate without missing labels, while the main cylinder in bypass. Set at a maximum rate of 3" (76 mm) per minute.

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OPERATION 5-8


Check for function and leaks. Cycle both cylinders, full stroke, several times. Look for erratic movement of cylinders indicating air entrained in the system. Look for leaks and repair where necessary. Check filter periodically, clean of replace when required.

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OPERATION 5-9


CHAPTER 6 - SAFETY SA FETY NOTES •

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•

•

•

•

•

•

•

•

•

•

•

Do not start the machine until the hot pickup glue is melted. Do not run the machine for any length of time without paste in the pot unless the paste belt has been removed, as the scraper will damage a dry belt. Do not pull the upper lay of the belts toward the discharge end of the machine. If it seems necessary to remove the can conveying belts by hand, pull thee toward the entrance (the same direction as if power driven). Do not attempt to adjust the label guides for a particular width label without first noting whether or not the correct label table is in the machine. If the proper label table is not in place, remove it before adjusting the guides. Do not run too much paste on the paste belt. Do not forget to keep the machine clean and well lubricated. Oil the screws that move the various parts for different size cans. Do not fail to empty the lap pasting pot and clean it before any extended shutdown. Do not neglect to clean around curling bar. Do not move the machine over rough flooring while pickup glue is liquid. It is advisable to first drain pot to prevent an overflow of glue. Do not neglect cleaning occasionally to prevent an accumulation of glue residue collecting at bottom pot as this acts as a heat insulator. Always drain pot prior to cleaning. Never use steam or air to clean machine when the hot glue is liquid. Do not forget to see that each pack of labels, when ready to be applied, lies perfectly flat between the label guides. If they bulge, ease off the guides sufficiently to permit the pack to lie perfectly flat. A bulged pack will prevent the labels from reaching their normal position, thereby preventing the best pick-up being obtained and possibly affecting the sealing of the lap because of the paste distribution not being adequate due to the belt not fully contacting a label. This may lead to seeking the wrong remedy, i.e., needlessly adjusting the label feed to cause the labels to rise higher when they are prevented form doing so because of premature shut-off. Do not allow the portion of side bar on which the lap pasting mechanism slides to become rusty or gummy. Unless daily adjustments are necessary, turn the diameter adjustments weekly all the way in b oth directions and apply any good lubricating oil to the side bar. This will prevent hard movement of the adjusting parts if the machine remains set for one can size for a long time.

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SAFETY 6-1


•

Do not overlook the function of the two flat knives nearest the pickup end of the label guides, which is that of retaining the label pack in its normal position. The type of paper stock determines how often the cutting edge of knives will require honing. If the pack tends to buckle lengthwise due to its rising past the knives instead of remaining in contact with the knife edge at its halfway point, this usually is an indication that the knives require attention. If the edge is found damaged, the knife may be reversed. They should usually project out not over 1/8” when label packs are flat but when a pack tends to curl lengthwise, possibly a little less projection of the knives may prove desirable.

•

Do not overlook keeping sharp the round knives nearest the lap end of guides.

•

Do not let hydraulic pump idle for over 1 hour.

•

Do not adjust hydraulic pressure over 105 psi.

•

Do not hesitate to write us for any further information you may wish concerning the operation of the machine.

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SAFETY 6-2


CHAPTER 7 - MAINTENANCE SCHEDULED MAINTENANCE The following is a list of suggested maintenance procedures for use on all Burt Labelers.

Daily Maintenance Remove torn labels and foreign debris from machine. Remove dried glue and paste from all tracks and guides, the curling bar, and the rubber pads. Oil the small moving pulley in the paste pot (if applicable, machines with a Valco system will not have paste pot). Oil the paste belt pulleys on the operator’s side of the machine (if applicable). Oil the glue wheel shaft at each end. Oil the side bars in the label supply area. At the end of each day’s run, remove the paste belt and place a damp rag over the paste pot. (if applicable). Remove the applicator head and clean with warm water. (if applicable).

Weekly Maintenance NOTE: This Procedure should also follow any steam cleaning.

Apply oil to all adjusting screws, main shafts, and roller chains. Grease bearings in the spacing roller arm. Apply heavy grease to the open gears on the glue pot and paste pot drives. Grease the four (4) main pulley yokes, and the paste pot gear yoke. Tighten loose belts. Clean paste pot by removing from machine and washing out with water. It is recommended that a can of spray Teflon be purchased to coat the inside of the pot after cleaning. This will eliminate much effort the next time the pot is cleaned.

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MAINTENANCE 7-1


Monthly Maintenance Examine all belts for fraying due to normal wear or misalignment. Check the machine for worn parts. A worn part, not replaced, may break and cause unnecessary down time. Grease all grease fittings. CAUTION

A high pressure grease gun will blow the seals out of the ball bearings.

Clean the glue pot by draining glue and filling with kerosene. °

Heat pot to 225 F – NO HIGHER. Drain and repeat if necessary. Refill with fresh glue. With both hydraulic feeds in down position, add oil to pump until oil level is one (1) inch below filler port.

MA INTENANCE PROCEDURES

Paste Belt Care (if applicable) Paste belt may be removed from pulleys for cleaning. Care should be taken when replacing belt to ensure depressors are on top of the lower section of the belt. During short shut-down such as the lunch period, the paste pot should be covered with a wet cloth. Before such stops, adjust the paste belt scraper so that it cleans all the paste off of the belt; then when ready to restart, adjust the scraper as before to permit the required amount of paste to be just a sufficient quantity to adequately seal the lap. When removing belt from pulleys for cleaning, also remove the pot and pulley bracket on front side for cleaning. If machine is stopped for any length of time, the paste belt may dry and stick to the rubber scraper, and will not run when the machine is started again. Do not tighten the belt to make it start. With the machine running, “jiggle” the scraper loose from the belt and the belt will start up.

CAUTION

Too much tension on the belt accomplishes nothing but excessive wear on the belt and related parts.

Overhead Belt Tighteners These do not require a regular lubrication; however, once a year, the brackets should be removed and placed in a light motor oil bath over night – this will renew the oil impregnation of the bearings. With the top end adjusted, the belt tightener rollers should lift approximately 3/16” as a container passes under them. This travel can be adjusted by means of a set screw

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MAINTENANCE 7-2


above the stop rod on each unit. The spring load on each roller can also be adjusted by means of set screw above each spring. The roller pressures are factory set as follows: Rollers over label pickup: 7 lbs. (3.2 kg) Rollers over paste belt:

6 lbs. (2.7 kg)

Remaining rollers:

1-2 lbs. (.5-1 kg)

Installation of Belt Tightener Spring Loosen and remove the adjusting screw above the spring. DO NOT MOVE THE SCREW ABOVE THE STOP ROD. Remove broken spring and install new one. Install adjusting screw and set proper roller pressure.

Figure 7-1: Roller Adjustment

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MAINTENANCE 7-3


Glue Pot Shear Pin The hot glue pot drive includes a shear pin in the hub of the large bevel gear on the back of the pot. This pin protects the machine from damage in the event that the motor is turned on when the glue is not melted. If the glue wheels do not turn when the machine is running, the shear pin may be broken. Access to this area is obtained by removing the rear cover at the infeed end of the machine. Align the punch marks on the gear and shaft and insert a new 1/8” diameter BRASS cotter pin. WARNING

DO NOT use a steel pin in this location as damage to the machine can result.

Replace the rear cover before restarting the machine.

Installation of Flat Knives Remove ¼” socket head screw on knife clamp. These knives are double ended, and when one end is dull or chipped, the other may be used. The end of the knife must extend out 3/32” from milled surface on the knife block to end of knife.

Installation of Round Knives Loosen 3/16” set screw in brass knife block and remove round knife. Install new or sharpened one so that blade faces down toward label pack and extends out 3/32” beyond milled surface. Round knives, when dull, may be resharpened on a hone stone.

Installation of Rubber Pad Pull up on infeed end of rubber pad plate and pull toward infeed end of machine. Scrape old rubber pad off with a putty knife. Clean old contact cement off with paint remover. Coat both bottom of new rubber pad and top of rubber pad plate with contact cement. Let contact cement dry for 15-20 minutes and then press pad against pad plate. Install rubber pad plate. NOTE: If running one label, and label is less than 5” wide, the pad may be cut in half lengthwise to make two pads out of one.

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MAINTENANCE 7-4


HYDRA ULIC PUMP INSTRUCTIONS

Starting Procedures WARNING

Do not operate pump without oil under any conditions.

Fill the reservoir with SAE20 Hydraulic Oil. It is essential that the oil be kept very clean. Any dirt or lint introduced into the reservoir will eventually cause trouble. Motor rotation must be as indicated by arrow decal on top of motor. In the event that the decal has been removed, motor rotation is counterclockwise, viewing from motor end. The wiring diagram is provided on the motor tag. When starting the motor for the first time, apply short durations of power to check rotation and flow from the pump. If flow does not start immediately, it may be due to wrong motor rotation. Be sure to bleed all air from the system components since this will cause erratic operation.

Recommended Hydraulic Fluids To properly perform the dual function of lubrication and transmission of power, we recommend the use of a good quality hydraulic oil. Above 50 F, SAE 10 is recommended. For best service life, oil temperature should not exceed 160 F. 200 F is maximum temperature. °

°

°

Filter This unit is equipped with a 100x90 mesh screen filter. The area of the filter is quite adequate and the unit should run for a long period of time using clean oil before the filter is clogged to the point where it would affect the operation of the unit. Periodic inspection and, if necessary, cleaning of the filter are recommended. To gain access to the derby shaped filter, remove the screws that attach the reservoir cover to the reservoir. Wash in suitable solvent, blow out with air from inside out. When reassembling filter to pipe, screw on until filter is snug. Leave approximately ¼” from end of pipe to inside of filter.

Pump and Motor Neither the pump nor motor require any attention under normal operating conditions. The motor bearings are life lubricated. The pump bearings are lubricated by the hydraulic fluid being pumped.

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MAINTENANCE 7-5


Troubleshooting (Little or No Oil Being Pumped) The following lists items to check for proper performance of pump unit only. It must be remembered that many apparent failures in pump performance may be caused by other components in the hydraulic system. 1.

Check to see that motor is running and in the proper direction.

2.

Check reservoir level. (1 inch below fill port.)

3.

Check system components for possible leakage.

4. Check filter for clogging. 5. CAUTION

Check relief valve for proper setting. (150 psi maximum)

Do not use Teflon tape for sealing NPT threads.

8/7/03

MAINTENANCE 7-6


CHAPTER 8 - TROUBLESHOOTING INTRODUCTION This section provides information about possible problems that can occur during operation of the Labeler.

PROBLEMS AND CAUSES Table 8-1 lists labeler problems that can arise during the operation. Table 8-1: Labeler Troubleshooting Condition:

Possible Causes:

Labels not being picked up.

Corrective Action:

Glue rollers not contacting cans.

Raise glue pot until wheels touch can lightly.

Cans not contacting labels.

Adjust label feed to proper height. Raise front end of labels with packer-up springs.

Hot pickup glue setting too quickly.

Use softer grade of hot pickup glue. Increase speed of machine.

Hot pickup glue setting too slowly. Use harder grade of hot pickup glue. Lower temperature of glue pot. Reduce speed of machine. Use of pickup glue on hot c ans that exceed effective range of adhesive.

Change to proper grade of pickup glue. Contact adhesive supplier.

Use of pickup glue where can and Change to proper grade of pickup room temperature are very low. glue. Contact adhesive supplier. Application of too much glue.

Increase temperature of glue pot. Adjust glue wheel scraper in towards wheels.

Greasy cans.

Change water in retorts. Avoid excess grease in closing machine. Change to higher temperature hot pickup glue.

8/7/03

Curling bar grip too great on labels.

Reduce pressure on curling bar.

Labels sticking together.

Fan or roll the label stacks.

Label knives too dull.

Replace with sharp knives. TROUBLESHOOTING 8-1


Table 8-1: Labeler Troubleshooting Condition:

(continued)

Possible Causes:

Labels not being picked up (cont’d)

Loose labeling

Corrective Action:

Label guides set too tightly.

Loosen label guides.

Cans badly dented.

Rerun through labeler.

Containers have special coating.

Check adhesive supplier for suggestions on proper glue.

Application of too much lap paste. Turn down valve on Valco system. Use of paste with insufficient tack. Use quicker setting grade of lap paste. Groove too deep in overhead belt. Replace with new belt. Buildup on rubber pad.

Clean or replace pad.

Storage of labeled cans.

Keep cans in a dry place. Contact label supplier for proper grain direction. Use varnished labels with plain underlap. Use hot melt for pickup.

Plastic containers.

Use hot melt for permanent adhesion. Contact adhesive supplier.

Use of improper hot pickup glue.

If permanent adhesion is required, use the proper grade of hot melt. See

8/7/03

TROUBLESHOOTING 8-2



(continued)

Possible Causes:

Slipped or crooked labeling

Corrective Action:

Use of a hot pickup glue that sets Use a harder grade of hot pickup too slowly. glue. If condition is temporary, reduce speed of machine. Application of too much hot pickup glue.

Lower glue pot. Reduce glue temperature. Lower glue wheel scraper.

Lap paste too tacky or setting too quickly.

Dilute paste to allow on label stack.

Belt not touching label.

Deeper groove in belt. Different style belt.

Glue applicators not properly spaced or not sufficient for can width.

Relocate or increase the number of spots.

Application of too much or uneven Adjust curling bar tension spring. pressure by the curling bar. Relocate overhead belt tightener above curling bar. Improper alignment of label guides. Labels too wide for cans.

Adjust to exact width of labels and line up with can guide rails. Trim labels to proper width. Notify label supplier.

Tearing of labels

Machine improperly adjusted for can size.

Follow directions in

Curling bar too tight.

Reduce spring tension.

Label knives too dull.

Reverse, replace, or clean the knives so they cut rather than grip the labels.

Curling bar sticking to labels.

Lower label table whenever machine is idle. Remove top label before restarting the machine. Wash curling bar.

Glue or paste on the rubber pad.

Clean rubber pads. Replace rubber pads.

Lap paste on side of label stack.

Reduce amount of paste on belt. Be sure that drip trough is resting on edge of label stack.

8/7/03

TROUBLESHOOTING 8-3



(continued)

Possible Causes:

Wrinkling of labels at the lap

Too much moisture in lap paste.

Corrective Action:

Use lap paste with higher solids. Use "non-wrinkling" lap paste. Use resin lap paste.

Too much paste on labels.

Turn down valve at Valco system.

Bumps of pickup glue under the seam.

Increase glue temperature slightly.

Use of lightweight label stock.

Use slow drying high solid lap paste. Specify minimum stock weight of 50 lbs.

Poor curl at overlap

Use of vertically grained labels.

Use horizontally grained labels. Contact label supplier.

Labels too stiff.

Use lighter weight paper stock. Turn curling bar so sharp edge contacts labels.

Too much moisture in lap paste.

Use fast setting lap paste with higher solids.

Use of vertically grained labels.

Use horizontally grained labels. Contact label supplier.

Poor adhesion at lap

Insufficient lap paste. Use of paste not adapted to label. Wholly varnished or lacquered labels, foil labels, cellophane laminated labels, etc. require special types of lap paste. Submit samples to your adhesive supplier. More than one label being picked Flex or roughen edges of the label up. stack. Make sure lap paste is not flowing down the sides of the label stack. Move glue pot closer to label stack. Move glue scraper closer to wheels to eliminate splatter on the end on the label stack.

Staining

Hot pickup glue too soft for Safe Use a harder grade of glue and labeling. This is a difficulty gener- increase speed of machine if glue ally confined to cold cans labeled sets too fast. in unheated plants. Use of wrong grade of hot pickup glue.

8/7/03

Consult your adhesive representative.

TROUBLESHOOTING 8-4



(continued)

Possible Causes:

Staining (cont’d)

Corrective Action:

Addition of oil to hot pickup glue. Eliminate this practice at once. If (Either to thin out the glue or slow hot glue is setting too fast, its setting time.) increase the temperature or speed of the machine. If the glue is too heavy, increase the temperature of the glue pot. Application of too much hot pickup glue.

Thin glue by increasing temperature. Do not start labeling until glue reaches the recommended running temperature. Maintain proper glue level by adding small amounts of fresh glue more frequently. Lower glue pot until glue wheels barely touch the body of the can.

Can temperature range greater than glue will accommodate.

Use glue with a suitable range. Consult your adhesive supplier.

Hot pickup glue remelting on cans. (Due to storing in heated warehouse, or shipping to hot climates, cans labeled when cold with a soft grade of glue.)

Consult your adhesive supplier.

Hot pickup glue application improperly located.

Shift glue pot so that entire pickup application is beneath the overlap of the labels.

Use of lightweight label stock.

Specify 50 or 60 lb paper stock. If labels are to be varnished, the lighter weight stock is recommended.

Use of white or light color labels which are semi-transparent or translucent.

Use a light colored pickup glue if available. Design labels to provide a dark color over point. Change to an opaque stock preferably with a light varnish coating.

Use of absorbent paper labels.

Select properly sized and calendered stock. Use labels having moderate varnish coating (with plain margin under lap.)

8/7/03

TROUBLESHOOTING 8-5


Table 8-1: Labeler Troublesh Troubleshooting ooting Condition:

(continued)

Possible Causes:

Corrective Action:

Staining (cont’d)

Use of short labels.

Specify minimum lap margins of at least 5/8" regardless of can size. Ink should not extend into lap margin more than 1/8", leaving at least 1/2" of plain paper for secure lap sealing.

Rusting

Improper storage condition.

Keep cans in a dry place.

Sweating of cans.

Do not subject cans to quick temperature changes.

Cans la labeled wh when we wet.

Do not seal in cases until cans are dry.

Application of too much lap paste. Tighten paste belt scraper. scraper.

Labels not feeding up

Labels will not stop feeding up

Use Use of of poor poor qual qualit ity y lap lap past paste. e.

Swit Switch ch to to a bet bette terr gra grade de of of pas paste te..

Curling bar accumulating paste and depositing it on labels.

Clean curling bar. Reduce pressure on curling bar.

Use of short labels.

Specify longer lap so that paste application will not contact metal.

Imper mperfe fect ct tin tin plat platiing of can cans s.

Cont ontact act can can manuf anufac actu turrer. er.

Control valve not being opened.

Adjust actuating screw to open valve.

Curl Curlin ing g bar bar rubb rubbin ing g sid side e bar bar.

Cent Center er curl curlin ing g bar bar in supp suppor ortt brackets.

Control valve not closing.

Adjust actuating screw so val valve can close.

Control valve stuck in open position.

Remove valve and clean. Replace valve.

By-pass valve hanging up.

Pull out on valve knob.

By-pass valve leaking.

Remove valve and replace seals. Replace valve.

Check valve stuck in open position.

8/7/03

Remove valve and clean. Replace valve.

TROUBLESHOOTING 8-6


Figure 1-1: Front View View

12/5/02

INTRODUCTION 1-3


Figure 2-1: Rear View

12/5/02

INTRODUCTION 2-5


Figure 3-1: Top View

12/5/02

INTRODUCTION 3-7


Figure 4-1: 4-1: Section Views Views

12/5/02

INTRODUCTION 4-9


Figure 5-1: End Views

12/5/02

INTRODUCTION 5 - 11


PARTS LIST-408 RIGHT HAND

Item

Part No.

Description

Item

Part No.

Description

0001

102333

ASSEMBLY - PASTE POT

0077

SOCKET HEAD SCREW 3/8-16 X 3/4

0002

105604

FINGER - PACK FEEDER

0078

BOLT, HEX HEAD 3/8-16 X 1 1/4

0005

100068

KNIFE - ROUND

0080

103612

BAR, TIE

0009

100103

COLLAR - SET 5/8

0081

125567

ASSEMBLY - ENTRANCE PLATE

0011

100133

COLLAR - SET 3/4

0083

103617

BAR, SUPPORT, DISCHARGE

0012

100189

PIN - PASTE ROLLER IDLER

0084

103618

PALATE - SPACER, DISCHARGE

0015

100339

WASHER - THRUST GEAR DRIVE

0085

103619

PLATE - DISCHARGE

0020

119353

BLOCK - MOUNTING

0086

103629

PLATE - SPRING PRESSURE

0021

104166

BLOCK - MOUNTING

0087

104089

KNOB

0022

100526

SPRING

0088

103631

SCREW - ENTRANCE LABEL GUIDE

0024

100753

ROLLER - ECCENTRIC PASTE BELT

0089

103632

SCREW - DISCHARGE LABEL GUIDE

0027

100809

SUPPORT - PASTE BELT ROLLER

0090

103633

COLLAR - BACK UP

0028

100926

PIN - PASTE ROLLER

0091

125565

BAR - LABEL GUIDE

0029

104885

LEG - AUTO BASE

0092

112018

BAR - LABEL STOP

SCREW - SQ. HEAD 5/8-11 X 4 IN.

0094

106957

BLOCK - KNIFE DISCHARGE REAR

106841

BLOCK - KNIFE ENTRANCE REAR

128549

BLOCK - KNIFE DISCHARGE FRONT

106840

BLOCK - KNIFE ENTRANCE FRONT

0030 0032

101706

COUPLING - JAW 5/8B X 3/4B

0033

101428

CHAIN - #40

0034

0095

BOLT - SHOULDER 1/2 X 1/2

0038

101487

GEAR

0096

103638

THOUGH - PASTE DRIP

0041

101586

SPROCKET - IDLER

0097

104036

DEPRESSOR - PASTE BELT

0043

101530

PULLEY, 5/8B, 3/16K HI-LO

0098

125589

ASSEMBLY - HYD. CURLING BAR

0044

101629

WASHER - THRUST

0099

103647

SPACER - CURLING BAR

0050

101705

DRIVE - RIGHT ANGLE BEVEL GEAR

0100

103651

GUIDE - DISCHARGE VERTICAL

0051

125597

BASE - MOTOR

0101

103652

GUIDE - ENTRANCE VERTICAL

0052

101680

REDUCER - GEAR WORM

0102

103653

PRONG - KNIFE BLOCK

0055

101683

BEARING - BALL FLANGE BRKT 3/4B

0103

103654

STOP - END LABEL

0056

101684

BEARING, 1 1/4 FLANGE

0104

103655

PRONG - KNIFE BLOCK

0058

101686

SPRING

0108

106608

CAN TRACK - LABEL GUIDE

0061

101688

BELT - PASTE 1/2 X 61 1/2 LONG

0111

103666

KEY - MAIN PULLEY

0064

104060

BRACKET - PASTE ROLLER

0116

103671

BEARING - MODIFICATION

0065

113442

PIN - DEPRESSOR

0117

103672

COVER - BEARING

0066

119344

BLOCK - SIDE BAR - BULKHEAD

0118

103674

SCREW - WIDTH ADJUSTING

0067

129799

PIN - LABEL GUIDE - ENT.

0119

103675

SHAFT - DISCHARGE PULLEY

0068

101827

PIN - LABEL GUIDE - DISCH.

0120

103676

SHAFT-INFD PULLEY (SPACING ROLLER)

0069

101828

PLATE - FRONT KNIFE BLOCK

0120

106767

SHAFT - INFD PULLEY (ELEVATOR)

0070

101829

PLATE - REAR KNIFE BLOCK

0124

103682

SPROCKET - 40P, 12T, 5/8B

0071

101830

PIN - KINFE BLOCK ADJUSTING

0142

103700

BLOCK - BEARING INFEED

0072

101831

SPACER - CAN TRACK

0143

103701

BLOCK - BEARING DISCHARGE

0073

101835

GEAR - PASTE POT DRIVE

0144

103702

RACK - ELEVATING INFEED

0074

102259

PULLEY

0145

103703

RACK - ELEVATING DISCHARGE

0075

102262

BEAR - LABEL LENGTH ADJUSTMENT

0146

103704

BEARING - RACK GUIDE

NUT, SQ HEAD 5/16-18

0147

103705

GEAR - SPUR ASSEMBLY

0076

12/5/02

- 12


0148

103706

GEAR - SPUR ELEVATING

0250

103842

SHAFT - LABEL LENGTH ADJUSTMENT

0151

103052

GUIDE - PACK FEEDER

0251

103843

BOLT - LOCK ELEVATOR

0153

103808

BRACKET - PACK FEEDER

0253

103845

SHAFT - CRANK ELEVATOR

0155

103720

SPACER - ELEVATING RACK GUIDE

0256

123618

COVER - END FEED

0156

103721

STUD - ECCENTRIC

0259

103849

COVER - END DISCHARGE

0157

103193

BEARING ASSY ELEV. SHAFT

0260

125570

BAR - SLIDE

0158

103724

DISCHARGE, LOCKING DISC

0274

103871

ASSEBMLY - ADJUSTING HUB

0159

103725

CLAMP - LOCKING DISCHARGE

0290

103873

BRACKET - TAKE-UP PULLEY DISCHARGE

0160

103726

GEAR - WORM

0293

103876

YOKE - ADJUSTING MAIN PULLEY

0161

103727

SHAFT - ELEVATING

0294

103877

RAIL - MOUNTING AND COVER

0162

103728

SPROCKET - 40P, 15T, 3/4B, KW/SS

0296

107976

ADJUSTING NUT-RH-TOP SUPPORT

0164

103731

NUT-LABEL GUIDE ENTR. FRONT

0297

107977

ADJUSTING NUT-LH-TOP SUPPORT

0165

103732

NUT- LABEL GUIDE ENTR. REAR

0300

107970

BAR - UPPER TIE

0166

103733

NUT-LABEL GUIDE DISCH. FRONT

0301

104946

NUT, SQ UNISTRUT

0168

103735

NUT-LABEL GUIDE DISCH. REAR

0302

103890

BRACKET - TAKE UP PULLEY INFEED

0167

103738

SCALE - GLUE POT SETTING

0308

119339

BRACKET - COVER

0173

105629

ASSEBMLY - SPACING ROLLER

0322

106807

GUIDE - PACK FEEDER

0180

125569

SUPPORT - TRACK

0325

103937

CRANK - ADJUSTING

0181

125568

ENTRANCE SUPPORT ASSY

0328

100784

SPRING

0182

103759

BAR - RUBBER PAD SUPPORT

0329

103673

SPACER - TIE BAR

0183

103760

BAR - RUBBER PAD SLIDE

0330

103939

STUD - BEARING

0184

106805

SUPPORT - SLIDING RUBBER

0348

106854

PLATE - MOUNTIN MAIN FEED

0185

103796

PAD - SLIDING RUBBER

0349

106852

EXTENSION - MAIN FEED CYL SHAFT

0186

106803

SUPPORT - RUBBER PAD

0350

106702

CYLINDER - MAIN FEED

0187

106804


0352

100520

SCREW - LABEL TABLE ADJUSTMENT

0188

106797

RUBBER PAD

0354

106795

BAR - MOUNTING - LABEL TABLE

0190

104033

MOUNT, MITER DRIVE

0355

105393

SWITCH-LIMIT - LOW LEVEL

0192

104034

SHAFT - LINE

0362

104142

BAR - CHAIN TAKE UP

0194

103783

SPROCKET - 40P, 24T, 1 1/4B KW/SS

0364

106870

BRACKET

0195

103784

BLOCK - IDLER

0386

106855

PLATE - MOUNTING SEC. FEED

0196

103785

BRACKET - IDLER

0387

106856

SUPPORT - PACK FEEDER

0203

106708

BAR - PACK FEEDER

101672

BUSHING - BALL 3/4 ID

0223

103949

GUIDE - PASTE BELT

101673

SEAL, ROD S-750 3/4 ID

0224

103819

SPROCKET - 40P, 24T, 5/8B KW/SS

101687

RING, RETAINING N5000-125

0225

103820

BRACKET - LABEL GUIDE SCREW

106815

SPACER - BALL BUSHING

0226

104175


0388

106851

SPACER - SEC FEED MOUNTING PLATE

0227

103822

SPROCKET - 40P 9T 5/8B

0389

106701

CYLINDER - SECOND FEED

0228

106863

SUPPORT - PASTE PULLEY

0390

106853

STUD - PACK FEEDER CYLINDER

0229

104066

BRACKET - PASTE POT

0391

106850

ANGLE - SUPPORT GUIDE ROD

0230

103824

PASTE - SUPPORT BRACKET

0393

106833

ROD - GUIDE - SECOND FEED

0231

103825

RACK - LABEL LENGTH ADUSTMENT

0394

106882

GUIDE - PACK FEEDER

0232

103827

GUIDE

0395

106883

GUIDE - PACK FEEDER

0233

103828

YOKE - DRIVE GEAR

0397

106712

SUPPORT - BRACKET PLATE & GUIDE

0234

103829

SLEEVE - DRIVE DUAL CONTROL

0399

106694

BAR - LABEL FEED MOUNTING

0235

103830

ELEVATOR RACK GUIDE - DISC

0400

106873

SUPPORT - LABEL TABLE

0236

119352

ELEVATOR RACK GUIDE - ENT

0402

107118

SUPPORT - ADJUSTING RACK BEARING

0237

103832

SPACER - RACK GUIDE

0403

106782

GEAR - GLUE POT ADJUSTING

0238

103833

RISER - GEAR REDUCER

0415

123617

BRKT - GLUE POT ADJ (WHEEL POT)

0249

103841

SHAFT - DUAL CONTROL

0415

125584

BRKT - GLUE POT ADJ (FINGER POT)

12/5/02

- 13


0416

107683

BRACKET - RACK CONNECTING

123484

COVER - FRONT CENTER

0420

107684

KEEPER - RACK

123400

COVER - FRONT DISCHARGE

0421

106781

RACK - ADJUSTING

103858

COVER - CHAIN REAR DISCHARGE

0422

117875

SHAFT - GLUE POT ADJUSTMENT

106534

COVER - REAR DISCHARGE

0500

104476

CASTER 5 IN. SWIVEL W/O BRAKE

106538

COVER - REAR CENTER

0501

104477

CASTER 5 IN. SWIVEL WITH BRAKE

125593

COVER - REAR INFEED

0502

129651

COVER - GLUE POT

121389

COVER CONTROL - FRONT DISCHARGE

0503

122533

BRACKET - MICRO SWITCH

103872

NUT - TEE - CAN TRACK

0504

122535

BAR - ACTUATOR

103950

CALIPER - DIAMETER UPPER

0505

121815

SWITCH - MICRO - LABEL FEED

103951

CALIPER - DIAMETER LOWER

100097

CLIP - LABEL

101777

NAMEPLATE 5 X 9 3/8 BURT LABELER

100226

CLIP - LABEL

101776

NAMEPLATE - BURT LABELER

104072

RUNDOWN - INFEED

106775

SCREW - LABEL GUIDE CAN TRACK

104073

RUNDOWN - DISCHARGE

104129

PLATE - STRIKER

103614

GUIDE - RUNDOWN

125568

SUPT. CAN TRACK ENTRANCE

100504

STOP - CAN RUNDOWN

125569

SUPT. CAN TRACK LABEL STACK

103695

SPACER - IDLER SPROCKET

103817

CLAMP KNIFE

103788

KEY - PASTE POT DRIVE

100850

PIN FULCRUM

103810

BRACKET - THERMOSTAT

106154

KNIFE - FLAT

103817

CLAMP - FLAT KNIFE

125239

COVER - FRONT INFEED

12/5/02

351

- 14


PARTS LIST-408 LEFT HAND

Item

Part No.

Description

Item

Part No.

Description

0001

102334


0077


0002

105604


0078


0005

100068

KNIFE - ROUND

0080

103612

BAR, TIE

0009

100103

COLLAR - SET 5/8

0081

125567


0011

100133

COLLAR - SET 3/4

0083

103617


0012

100189


0084

103618


0015

100339


0085

103619

PLATE - DISCHARGE

0020

119353

BLOCK - MOUNTING

0086

103629


0021

104166

BLOCK - MOUNTING

0087

104089

KNOB

0022

100526

SPRING

0088

103631


0024

100753


0089

103632


0027

100809


0090

103633

COLLAR - BACK UP

0028

100926

PIN - PASTE ROLLER

0091

125565

BAR - LABEL GUIDE

0029

104885

LEG - AUTO BASE

0092

112018

BAR - LABEL STOP


0094

106962


106842


128550


106843


0030 0032

101706


0033

101428

CHAIN - #40

0034

0095


0038

101487

GEAR

0096

103638

THOUGH - PASTE DRIP

0041

101586

SPROCKET - IDLER

0097

104036


0043

101530


0098

125599


0044

101629

WASHER - THRUST

0099

103647


0050

101705


0100

103651


0051

125597

BASE - MOTOR

0101

103652


0052

101680

REDUCER - GEAR WORM

0102

103653

PRONG - KNIFE BLOCK

0055

101683


0103

103654

STOP - END LABEL

0056

101684


0104

103655

PRONG - KNIFE BLOCK

0058

101686

SPRING

0108

106608


0061

101688


0111

103666

KEY - MAIN PULLEY

0064

104060


0116

103671


0065

113442

PIN - DEPRESSOR

0117

103672

COVER - BEARING

0066

119344


0118

103674


0067

129799


0119

103675


0068

101827


0120

103676


0069

101828


0120

106767


0070

101829


0124

103682


0071

101830


0142

107296


0072

101831

SPACER - CAN TRACK

0143

103701


0073

101835


0144

103702


0074

102259

PULLEY

0145

103703


0075

102262


0146

103704



0147

103705


0076

12/5/02

- 15


0148

103706


0250

103842


0151

103052

GUIDE - PACK FEEDER

0251

103843


0153

103808


0253

103845


0155

103720


0256

123618

COVER - END FEED

0156

103721

STUD - ECCENTRIC

0259

103849


0157

103193


0260

125570

BAR - SLIDE

0158

103724


0274

103871


0159

103725


0290

103873


0160

103726

GEAR - WORM

0293

103876


0161

103727

SHAFT - ELEVATING

0294

103877


0162

103728


0296

107977


0164

103903


0297

107976


0165

103904


0300

107970

BAR - UPPER TIE

0166

103905


0301

104946

NUT, SQ UNISTRUT

0168

103906


0302

103890


0167

103740


0308

119339

BRACKET - COVER

0173

106580


0322

106807

GUIDE - PACK FEEDER

0180

125569

SUPPORT - TRACK

0325

103937

CRANK - ADJUSTING

0181

125568


0328

100784

SPRING

0182

103759


0329

103673

SPACER - TIE BAR

0183

103760


0330

103939

STUD - BEARING

0184

106805


0348

106854


0185

103796


0349

106852


0186

106804


0350

106702


0187

106803


0352

100520


0188

106797

RUBBER PAD

0354

106795


0190

104033

MOUNT, MITER DRIVE

0355

105393


0192

104034

SHAFT - LINE

0362

104142

BAR - CHAIN TAKE UP

0194

103783


0364

106870

BRACKET

0195

103784

BLOCK - IDLER

0386

106855


0196

103786

BRACKET - IDLER

0387

106856


0203

106708

BAR - PACK FEEDER

101672


0223

103949

GUIDE - PASTE BELT

101673


0224

103819


101687


0225

103820


106815


0226

104175


0388

106851


0227

103822


0389

106701


0228

106864


0390

106853


0229

104067

BRACKET - PASTE POT

0391

106850


0230

103824


0393

106833


0231

103825


0394

106882

GUIDE - PACK FEEDER

0232

103827

GUIDE

0395

106883

GUIDE - PACK FEEDER

0233

103828

YOKE - DRIVE GEAR

0397

106718


0234

103829


0399

106694


0235

103830


0400

106874


0236

119352


0402

107118


0237

103832

SPACER - RACK GUIDE

0403

106782


0238

103834


0415

123617


0249

103841


0415

125584


12/5/02

- 16


0416

107683


123484


0420

107684

KEEPER - RACK

123401


0421

106781

RACK - ADJUSTING

103859


0422

117875


106535


0500

104476


106538

COVER - REAR CENTER

0501

104477


125594

COVER - REAR INFEED

0502

129652

COVER - GLUE POT

121390


0503

125269


103872


0504

122535

BAR - ACTUATOR

103950


0505

121815


103952


100097

CLIP - LABEL

101777


100226

CLIP - LABEL

101776


104072

RUNDOWN - INFEED

106775


104073

RUNDOWN - DISCHARGE

104129

PLATE - STRIKER

103614

GUIDE - RUNDOWN

125568


100504

STOP - CAN RUNDOWN

125569


103695


103817

CLAMP KNIFE

103788


100850

PIN FULCRUM

103811


106154

KNIFE - FLAT

103817

CLAMP - FLAT KNIFE

125240


12/5/02

351

- 17


PARTS LIST-704 RIGHT HAND

Item

Part No.

Description

Item

Part No.

Description

0001

102333


0077


0002

105604


0078


0005

100068

KNIFE - ROUND

0080

103612

BAR, TIE

0009

100103

COLLAR - SET 5/8

0081

125567


0011

100133

COLLAR - SET 3/4

0083

103617


0012

100189


0084

103618


0015

100339


0085

103619

PLATE - DISCHARGE

0020

119353

BLOCK - MOUNTING

0086

103629


0021

104166

BLOCK - MOUNTING

0087

104089

KNOB

0022

100526

SPRING

0088

103631


0024

100753


0089

103632


0027

100809


0090

103633

COLLAR - BACK UP

0028

100926

PIN - PASTE ROLLER

0091

125579

BAR - LABEL GUIDE

0029

104885

LEG - AUTO BASE

0092

112018

BAR - LABEL STOP


0094

106957


106844


128549


106845


0030 0032

101706


0033

101428

CHAIN - #40

0034

0095


0038

101487

GEAR

0096

103638

THOUGH - PASTE DRIP

0041

101586

SPROCKET - IDLER

0097

104036


0043

101530


0098

125589


0044

101629

WASHER - THRUST

0099

103647


0050

101705


0100

103651


0051

125597

BASE - MOTOR

0101

103652


0052

101680

REDUCER - GEAR WORM

0102

103653

PRONG - KNIFE BLOCK

0055

101683


0103

103654

STOP - END LABEL

0056

101684


0104

103655

PRONG - KNIFE BLOCK

0058

101686

SPRING

0108

106609


0061

101688


0111

103666

KEY - MAIN PULLEY

0064

104060


0116

103671


0065

113442

PIN - DEPRESSOR

0117

103672

COVER - BEARING

0066

119344


0118

103674


0067

129799


0119

103675


0068

101827


0120

103676


0069

101828


0120

106767


0070

101829


0124

103682


0071

101830


0142

103700


0072

101831

SPACER - CAN TRACK

0143

103701


0073

101835


0144

103702


0074

102259

PULLEY

0145

103703


0075

102262


0146

103704



0147

103705


0076

12/5/02

- 18


0148

103706


0250

103842


0151

103052

GUIDE - PACK FEEDER

0251

103843


0153

103808


0253

103845


0155

103720


0256

123618

COVER - END FEED

0156

103721

STUD - ECCENTRIC

0259

103849


0157

103193


0260

125580

BAR - SLIDE

0158

103724


0274

103871


0159

103725


0290

103873


0160

103726

GEAR - WORM

0293

103876


0161

104023

SHAFT - ELEVATING

0294

104002


0162

103728


0296

107976


0164

103731


0297

107977


0165

103732


0300

107971

BAR - UPPER TIE

0166

103733


0301

104946

NUT, SQ UNISTRUT

0168

103735


0302

103890


0167

103737


0308

119339

BRACKET - COVER

0173

105629


0322

106807

GUIDE - PACK FEEDER

0180

125569

SUPPORT - TRACK

0325

103937

CRANK - ADJUSTING

0181

125568


0328

100784

SPRING

0182

103759


0329

103673

SPACER - TIE BAR

0183

104017


0330

103939

STUD - BEARING

0184

106806


0348

106854


0185

103799


0349

106852


0186

106811


0350

106702


0187

106812


0352

100520


0188

106798

RUBBER PAD

0354

106795


0190

104033

MOUNT, MITER DRIVE

0355

105393


0192

104010

SHAFT - LINE

0362

104142

BAR - CHAIN TAKE UP

0194

103783


0364

106870

BRACKET

0195

103784

BLOCK - IDLER

0386

106855


0196

103785

BRACKET - IDLER

0387

106856


0203

106709

BAR - PACK FEEDER

101672


0223

103949

GUIDE - PASTE BELT

101673


0224

103819


101687


0225

103820


106815


0226

104175


0388

106851


0227

103822


0389

106701


0228

106863


0390

106853


0229

104066

BRACKET - PASTE POT

0391

106850


0230

103824


0393

106833


0231

104019


0394

106882

GUIDE - PACK FEEDER

0232

103827

GUIDE

0395

106883

GUIDE - PACK FEEDER

0233

103828

YOKE - DRIVE GEAR

0397

106712


0234

103829


0399

106695


0235

103830


0400

106873


0236

119352


0402

107118


0237

103832

SPACER - RACK GUIDE

0403

106782


0238

103833


0415

123617


0249

103841


0415

125584


12/5/02

- 19


0416

107683


123484


0420

107684

KEEPER - RACK

123400


0421

106939

RACK - ADJUSTING

103858


0422

117875


106534


0500

104476


106538

COVER - REAR CENTER

0501

104477


125593

COVER - REAR INFEED

0502

131310

COVER - GLUE POT

121389


0503

122533


103872


0504

122535

BAR - ACTUATOR

103950


0505

121815


103951


100097

CLIP - LABEL

101777


100226

CLIP - LABEL

101776


104072

RUNDOWN - INFEED

106775


104073

RUNDOWN - DISCHARGE

104129

PLATE - STRIKER

103614

GUIDE - RUNDOWN

125568


100504

STOP - CAN RUNDOWN

125569


103695


103817

CLAMP KNIFE

103788


100850

PIN FULCRUM

103810


106154

KNIFE - FLAT

103817

CLAMP - FLAT KNIFE

125239


12/5/02

351

- 20


PARTS LIST-704 LEFT HAND

Item

Part No.

Description

Item

Part No.

Description

0001

102334


0077


0002

105604


0078


0005

100068

KNIFE - ROUND

0080

103612

BAR, TIE

0009

100103

COLLAR - SET 5/8

0081

125567


0011

100133

COLLAR - SET 3/4

0083

103617


0012

100189


0084

103618


0015

100339


0085

103619

PLATE - DISCHARGE

0020

119353

BLOCK - MOUNTING

0086

103629


0021

104166

BLOCK - MOUNTING

0087

104089

KNOB

0022

100526

SPRING

0088

103631


0024

100753


0089

103632


0027

100809


0090

103633

COLLAR - BACK UP

0028

100926

PIN - PASTE ROLLER

0091

125579

BAR - LABEL GUIDE

0029

104885

LEG - AUTO BASE

0092

112018

BAR - LABEL STOP


0094

106962


106846


128550


106847


0030 0032

101706


0033

101428

CHAIN - #40

0034

0095


0038

101487

GEAR

0096

103638

THOUGH - PASTE DRIP

0041

101586

SPROCKET - IDLER

0097

104036


0043

101530


0098

125599


0044

101629

WASHER - THRUST

0099

103647


0050

101705


0100

103651


0051

125597

BASE - MOTOR

0101

103652


0052

101680

REDUCER - GEAR WORM

0102

103653

PRONG - KNIFE BLOCK

0055

101683


0103

103654

STOP - END LABEL

0056

101684


0104

103655

PRONG - KNIFE BLOCK

0058

101686

SPRING

0108

106609


0061

101688


0111

103666

KEY - MAIN PULLEY

0064

104060


0116

103671


0065

113442

PIN - DEPRESSOR

0117

103672

COVER - BEARING

0066

119344


0118

103674


0067

129799


0119

103675


0068

101827


0120

103676


0069

101828


0120

106767


0070

101829


0124

103682


0071

101830


0142

107296


0072

101831

SPACER - CAN TRACK

0143

103701


0073

101835


0144

103702


0074

102259

PULLEY

0145

103703


0075

102262


0146

103704



0147

103705


0076

12/5/02

- 21


0148

103706


0250

103842


0151

103052

GUIDE - PACK FEEDER

0251

103843


0153

103808


0253

103845


0155

103720


0256

123618

COVER - END FEED

0156

103721

STUD - ECCENTRIC

0259

103849


0157

103193


0260

125580

BAR - SLIDE

0158

103724


0274

103871


0159

103725


0290

103873


0160

103726

GEAR - WORM

0293

103876


0161

104023

SHAFT - ELEVATING

0294

104002


0162

103728


0296

107976


0164

103904


0297

107977


0165

103903


0300

107971

BAR - UPPER TIE

0166

103905


0301

104946

NUT, SQ UNISTRUT

0168

103905


0302

103890


0167

103739


0308

119339

BRACKET - COVER

0173

106580


0322

106807

GUIDE - PACK FEEDER

0180

125569

SUPPORT - TRACK

0325

103937

CRANK - ADJUSTING

0181

125568


0328

100784

SPRING

0182

103759


0329

103673

SPACER - TIE BAR

0183

104017


0330

103939

STUD - BEARING

0184

106806


0348

106854


0185

103799


0349

106852


0186

106812


0350

106702


0187

106811


0352

100520


0188

106798

RUBBER PAD

0354

106795


0190

104033

MOUNT, MITER DRIVE

0355

105393


0192

104010

SHAFT - LINE

0362

104142

BAR - CHAIN TAKE UP

0194

103783


0364

106870

BRACKET

0195

103784

BLOCK - IDLER

0386

106855


0196

103786

BRACKET - IDLER

0387

106856


0203

106709

BAR - PACK FEEDER

101672


0223

103949

GUIDE - PASTE BELT

101673


0224

103819


101687


0225

103820


106815


0226

104175


0388

106851


0227

103822


0389

106701


0228

106864


0390

106853


0229

104067

BRACKET - PASTE POT

0391

106850


0230

103824


0393

106833


0231

104019


0394

106882

GUIDE - PACK FEEDER

0232

103827

GUIDE

0395

106883

GUIDE - PACK FEEDER

0233

103828

YOKE - DRIVE GEAR

0397

106718


0234

103829


0399

106695


0235

103830


0400

106874


0236

119352


0402

107118


0237

103832

SPACER - RACK GUIDE

0403

106782


0238

103834


0415

123617


0249

103841


0415

125584


12/5/02

- 22


0416

107683


123484


0420

107684

KEEPER - RACK

123401


0421

106939

RACK - ADJUSTING

103859


0422

117875


106535


0500

104476


106538

COVER - REAR CENTER

0501

104477


125594

COVER - REAR INFEED

0502

131311

COVER - GLUE POT

121390


0503

125269


103872


0504

122535

BAR - ACTUATOR

103950


0505

121815


103952


100097

CLIP - LABEL

101777


100226

CLIP - LABEL

101776


104072

RUNDOWN - INFEED

106775


104073

RUNDOWN - DISCHARGE

104129

PLATE - STRIKER

103614

GUIDE - RUNDOWN

125568


100504

STOP - CAN RUNDOWN

125569


103695


103817

CLAMP KNIFE

103788


100850

PIN FULCRUM

103811


106154

KNIFE - FLAT

103817

CLAMP - FLAT KNIFE

125240


12/5/02

351

- 23

DRIVE ASSEM BLY, 408 CAN

Item

Part No.

Description

Item

Part No.

0001

103832

SPACER, RACK GUIDE

0050

0002

119352

ELEVATOR RACK ASSEMBLY

0051

0003

103830

ELEVATOR RACK ASSEMBLY

0052

REF

SHAFT, ELEVATING

0004

BOLT, HEX HEAD 1/4-20 X 1 IN LONG

0053

103706

GEAR, SPUR ELEVATING

0005

LOCKWASHER 5/16

0054

101629

WASHER

0006

NUT 1/4

0055

103726

GEAR, WORM

0007

FLAT WASHER 5/16

0056

REDUCER, GEAR RISER

0057

100133

COLLAR, SET 3/4

0009


0058

103784

BLOCK, IDLER

0010


0059

103944

CLEAT

0008

REF

103705

Description GEAR, SPUR ASSEMBLY BOLT, HEX HEAD 3/8-16 X 1/2 LONG

KEY, 3/16 X 1 1/4 LONG

0011

125597

BASE, TILTING MOTOR

0060


0014

105553

PULLEY, HI-LO 7/8 DIA.

0061

SCREW, 3/8-16 X 3/4 LONG

0015

MOTOR (SEE ELECTRIC SPECIFICATION)

0062

NUT, HEX 3/8

0016

KEY, 3/16 SQUARE X 1 1/8 LONG

0063

REF

ANGLE

103703

RACK, ELEVATING (DISCHARGE)

0017

100103

COLLAR, SET 5/8

0064

0018

100339

WASHER

0065

LOCKWASHER 5/16

0019

103704

SHEET, ASSEMBLY RACK GUIDE

0066

NUT, HEX 5/16

0020

101487

GEAR, WORM

0067

KEY, 3/16 X 1 IN LONG

0021

103724

DISC, LOCKING

0022

106193

SHAFT, ASSEMBLY ELEVATOR

0023

103845

SHAFT, CRANKING ELEVATOR

0024

KEY 3/16 SQUARE X 1 1/4 LONG

0025

KEY 3/16 SQUARE X 13/16 LONG

0026

BOLT, HEX HEAD 3/8-16 X 1 3/4 LONG

0027


0028

LOCKWASHER 3/8

0029

104142

BAR, CHAIN TAKE-UP

0030

101586

SPROCKET, IDLER

0031


0032

LOCKWASHER 1/2

0033

NUT, HEX 1/2-13

0034

WASHER 3/8

0035

101680

REDUCER, GEAR WORM

0036

103728

SPROCKET, 40P, 15T, 5/8B

0037

103782


0038

101619

PULLEY, 5/8B

0039

101239

V-BELT, 38 IN. LONG

0040

KEY 3/16 X 1 1/2 LONG

0041

KEY 3/16 X 1 1/4 LONG

0042


0043

LOCKWASHER 3/8

0044

NUT, HEX 3/8

0045

BOLT, HEX HEAD 5/16-18 X 1/2 LONG

0046

CHAIN, #40

0047

CHAIN, #40

0048

103720

SPACER, ELEVATOR RACK

0049

103721

STUD, ECCENTRIC

24

12/5/02

DRIVE ASSEMB LY, 408 CAN

12/5/02

25

DRIVE ASSEMB LY, GLA SS

Item

Part No.

Description

Item

Part No.

Description

0001

103832

SPACER, RACK GUIDE

0056

0002

119352

ASSEMBLY, ELEVATOR RACK GUIDE

0057

100133

COLLAR, SET 3/4

KEY, 3/16 X 1 1/4 LONG

0003

103830

ASSEMBLY, ELEVATOR RACK

0058

103784

BLOCK, IDLER

103944

0004


0059

0005

LOCKWASHER 1/4

0060


0006

NUT, HEX 1/4

0061

SCREW, 3/8-16 X 3/4 LONG

FLAT WASHER 5/16

0062

RISER, GEAR REDUCER

0063

REF

ASSEMBLY, DRIVE MOUNT ANGLE


0064

103703

RACK, ELEVATING DISCHARGE

0007 0008

REF

0009 0010

CLEAT

NUT HEX 3/8-16


0065

LOCKWASHER 5/16

0011

125597

BASE, TILTING MOTOR

0066

NUT HEX 5/16

0014

105553

PULLEY, HI-LO

0067

KEY, 3/16 X 1 IN LONG

0015

MOTOR (SEE ELECTRIC SPECIFICATION)

0016

KEY, 3/16 SQUARE X 1 1/8 LONG

0017

100103

COLLAR, SET 5/8

0018

100339

WASHER

0019

103704

BEARING, RACK GUIDE

0020

101487

GEAR, WORM

0021

103724

DISC, LOCKING

0022

106193

ASSEMBLY, ELEVATOR SHAFT BEARING

0023

103845

SHAFT, CRANK ELEVATOR

0024

KEY 3/16 SQUARE X 1 1/4 LONG

0025

KEY 3/16 SQUARE X 13/16 LONG

0026

BOLT, HEX HEAD, 3/8-16 X 1 3/4 LONG

0027

BOLT, HEX HEAD, 3/8-16 X 1 IN LONG

0028

LOCKWASHER 3/8

0029

104142

BAR, CHAIN TAKE-UP

0030

101586

SPROCKET, IDLER

0031


0032

LOCKWASHER 1/2

0033

NUT, HEX 1/2-13

0034

WASHER 3/8

0035

101680

REDUCER, GEAR WORM

0036

103728

SPROCKET, 40P, 15T, 3/4B, KW/SS

0037

103782


0038

101768

PULLEY, 5/8B

0039

101769

BELT-B SECTION 42 IN LONG

0040

KEY 3/16 X 1 1/2 LONG

0041

KEY 3/16 X 1 1/4 LONG

0042


0043

LOCKWASHER 3/8

0044

NUT, HEX 3/8

0045


0046

CHAIN, #40

0047

CHAIN, #40

0048

103720

SPACER, ELEVATOR RACK GUIDE

0049

103721

STUD, ECCENTRIC

0050

103705

GEAR, SPUR ASSEMBLY

0051


0052

REF

SHAFT, ELEVATING

0053

103706

GEAR, SPUR ELEVATING

0054

101629

WASHER

0055

103726

GEAR, WORM

26

12/5/02

DRIVE ASSEMB LY, GLASS

12/5/02

27

CONTAINER DRIVE AND ROD A SSEMB LY

Item

Part No.

Description

Item

Part No.

0002

103877

RAIL, MOUNTING AND COVER (408)

0050

0002

104002

RAIL, MOUNTING AND COVER (704)

0051

0003

105632

BELT TIGHTENER ASSEMBLY LONG REAR

0052

103775

ASSEMBLY GUIDE ROD - FRONT SOLID (408)

0003

105624

BELT TIGHTENER ASSEMBLY LONG FRONT

0052

104038

ASSEMBLY GUIDE ROD - FRONT SOLID (704)

0004

105735

BELT TIGHTENER ASSEMBLY LONG REAR

0054

100081

SPRING, FLEX GUIDE ROD

0004

105734

BELT TIGHTENER ASSEMBLY LONG FRONT

0055

REF

WASHER, FLAT

0005

105633

BELT TIGHTENER ASSEMBLY - SHORT REAR

0056

100216

STUD, GUIDE ROD

0005

105625

BELT TIGHTENER ASSEMBLY - SHORT FRONT

0057

103770

ASSEMBLY GUIDE ROD - REAR SECT. (408)

0006

105739

BELT TIGHTENER ASSEMBLY - SHORT REAR

0057

104040

ASSEMBLY GUIDE ROD - REAR SECT. (704)

0006

105738

BELT TIGHTENER ASSEMBLY - SHORT FRONT

0058

103772

SECTION GUIDE ROD

0010

103876

YOKE, ADJUSTING MAIN PULLEY

0059

103774

SECTION GUIDE ROD INFEED

0011

103680

BRACKET, INFEED GUIDE ROD

0060

0012

103681

BRACKET, GUIDE ROD, DISCHARGE

0021

101684


0022

103671

BEARING, MODIFICATION

0023

103672

COVER, BEARING

0024

103953

CLAMP, STABILIZING

0025

107976

SUPPORT, G.R., UPPER RIGHT HAND

0026

107977

SUPPORT, G.R., UPPER LEFT HAND

0027

103673

SPACER, TIE BAR

0028

103674

SCREW, WIDTH ADJUSTING

0029

103682


0030

101428

CHAIN, #40

0031

106868

ROLLER, BELT TIGHTENER

0033

104035

BRACKET, GUIDE ROD CENTER

0034

103890

BRACKET, TAKE UP PULLEY, INFEED

0035

103873

BRACKET, TAKE UP PULLEY, DISCHARGE

0036

SCREW, SET 5/16-18 X 1/4 LONG

0037

100103

COLLAR, SET 5/8 IN

0038

103871

ASSEMBLY, ADJUSTING HUB

0039

103650

PULLEY, MAIN FLAT BELT

0040

105823

BELT, 1 1/4 IN WIDE (408)

0040

136873

BELT 1 1/4 IN WIDE (704)

0041

103783

SPROCKET, 40P, 24T, 1 1/4B, KW/SS

0042

KEY 1/4 SQUARE X 1 IN.

0043

103700

BLOCK, BEARING INFEED

0044

103701

BLOCK, BEARING DISCHARGE

0045

103702

RACK, ELEVATING, INFEED

0046

103703

RACK, ELEVATING, DISCHARGE

0047

107970

ASSEMBLY, UPPER TIE BAR (408)

0047

107971

ASSEMBLY, UPPER TIE BAR (704)

0048

103666

KEY, MAIN PULLEY

0049

103675

SHAFT, DISCHARGE PULLEY

28

12/5/02

110339

Description BRACKET, COVER STUD, 3/8-16 X 1 1/2 LONG


CONTAINER DRIVE AND ROD ASSEM BLY

12/5/02

29

LAB ELER SPACING ROLLER ASSEMBLY

Item

Part No.

0001

BOLT, HEX HEAD, 1/4-20 X 2 IN

0002

103793

COVER, CHAIN

0003

103750

SPROCKET, 40P, 12T, 1 IN. B KW/22

0004

101428

CHAIN, #40

0005

103751


0006

103794

SPACER, CHAIN COVER

0007


0008

103792

PLATE, BACK

0009

103747

ASSEMBLY SPACING ROLL BRACKET (RH MACHINE)

0009

103748

ASSEMBLY SPACING ROLL BRACKET (LH MACHINE)

0010

103887

BRACKET SPACING ROLLER (LH MACHINE)

0010

103886

BRACKET SPACING ROLLER (RH MACHINE)

0011

101551

BUSHING, FLANGE 3/4 X 1 X 1 1/4

0012

101632

BUSHING, FLANGE 1 IN X 1 1/4 X 2 IN

0013

101568

BUSHING, 1 1/4 X 1 1/2 X 2 IN

0014 0015

30

Description

FITTING, ZERK 1/4-28 (1646) 100130

COLLAR, SET 1 IN.

0016

NUT, JAM 3/8-16

0017

BOLT, SQUARE HEAD 3/8-16 X 1 1/2 LONG

0018

KEY, 1/4 SQUARE X 1 IN LONG

0019

KEY, 3/16 SQUARE X 1 IN LONG

0020

103749

SHAFT, SPACING ROLLER

0021

104051

ASSEMBLY, SPACING ROLLER (ITEM 22 AND 23)

0022

103753

TIRE, SPACING ROLLER

0023

103752

ROLLER, SPACING

0024

103676

SHAFT, INFEED PULLEY

0025

101684


12/5/02

Qty

LAB ELER SPACING ROLLER ASSEMBLY

12/5/02

31

PASTE POT A SSEMBLY

Item

Part No.

0001

SCREW 1/4-20 X 1 IN LONG (BRASS)

0002

100761

GUARD-GEAR (RH MACHINE)

0002

106827

GUARD-GEAR (LH MACHINE)

0003

100275

GEAR, PASTE POT DRIVE

0004

KEY

0005

100239

SHAFT, PASTE PULLEY

0006

100427

BUSHING 1/2 X 3/4 X 1 IN.

0007

SCREW, SET 5/16 X 5/16 LONG

0008

FITTING, ZERK 1/4-28 (1646)

0009

100884

STUD, PASTE POT GEAR

0010

100885

GEAR, PASTE POT IDLER

0011

100253

PASTE POT (RH MACHINE)

0011

100460

PASTE POT (LH MACHINE)

0012 0013

WASHER, FLAT 100181

PULLEY, PASTE BELT IDLER

0014

SCREW, 1/4-20 X 1 IN LONG (BRASS)

0015

NUT, ACORN 1/2-13

0016

SCREW, 10-24 X 1 IN LONG (BRASS)

0017

SCREW, WET 1/4-20 X 1/4 LONG

0018

100753

ROLLER, ECCENTRIC PASTE BELT

0019

100660

PULLEY-PASTE POT ROLLER

0020

100182

SHAFT, PASTE ROLLER IDLER

0021 0022

FITTING, ZERK 1/4-28 (1646) 100809

0023

SUPPORT, PASTE BELT ROLLER PLUG, PIPE 1/8

0024

100782

KNOB

0025

100778

SHEILD-PASTE SCRAPER

0026

100783

SCREW

0027

SCREW, 1/4-20 X 1 IN LONG

0028

100784

SPRING

0029

100777

HOLDER, RUBBER SCRAPER

0030

100779

CLAMP, SCRAPER

0031

100781

PIN

0032 0033

SCREW 10-24 X 1 IN LONG 100775

0034

SCRAPER, RUBBER PASTE NUT, HEX 10-24 (BRASS)

0035

100776

BASE, PASTE SCRAPER (RH MACHINE)

0035

100825

BASE, PASTE SCRAPER (RH MACHINE)

0024-0035

102378

SCRAPER ASSEMBLY (RH MACHINE)

0024-0035

102379

SCRAPER ASSEMBLY (LH MACHINE)

0036 0037

32

Description

SCREW, THUMB 5/16 X 3/4 LONG (BRASS) 101554

BUSHING 5/8 X 3/4 X 5/8

101688

PASTE BELT

113442

PIN-DEPRESSOR

104036

DEPRESSOR

101835

GEAR - LINE SHAFT

103828

YOKE-DRIVE GEAR

12/5/02

Qty

PASTE POT ASSEMBLY

12/5/02

33

PASTE ROLLER BRACK ET ASSEMBLY

Item

Part No.

0001

103863

SUPPORT PASTE PULLEY (RH MACHINE)

0001

106864

SUPPORT PASTE PULLEY (LH MACHINE)

0002 0003

34

Description

SCREW, SET 10-24 X 1/4 LONG 100926

PIN, PASTE ROLLER

0004

BOLT 1/4-20 X 1 IN LONG

0005

NUT, JAM 1/4-20

0006

103629

PLATE, SPRING PRESSURE

0007

100526

SPRING

0008

100189

PIN-PASTE ROLLER IDLER

0009

103949

GUIDE-PASTE BELT

0010

101560

BUSHING - 12/ X 5/8 X 1 1/2

0011

LOCKWASHER 3/8

0012

BOLT 3/8-16 X 1 3/4 LONG

0013

102259

PULLEY

0014

104060

PASTE ROLLER BRACKET

12/5/02

Qty

PASTE ROLLER BRA CKET ASSEMBLY

12/5/02

35

CONTAINER DRIVE AND ROD A SSEMB LY, GLASS

Item

Part No.

Description

Item

Part No.

Description

0001

104002

RAIL & MOUNTING COVER

0042

106508

GUIDE ROD SECTIONAL (LH LAP LABEL)

0002

106505

BELT TIGHTENER LONG FRONT

0043

106516

GUIDE ROD SOLID (RH LAP LABEL)

0002

106506

BELT TIGHTENER LONG REAR

0043

106517

GUIDE ROD SOLID (LH LAP LABEL)

0003

106878

BELT TIGHTENER SHORT FRONT DOUBLE SPRING

0044

103920

SECTION INFEED (RH LAP LABEL)

0004

106879

BELT TIGHTENER SHORT REAR DOUBLE SPRING

0044

103921

SECTION INFEED (LH LAP LABEL)

0005

106503

BELT TIGHT SHORT FRONT

0045

103923

SECTION STRAIGHT (RH LAP LABEL)

0005

106504

BELT TIGHT SHORT REAR

0045

103922

SECTION STRAIGHT (LH LAP LABEL)

0006

104946

NUT-UNISTRUT

0046

103924

SECTION - OFFSET (RH LAP LABEL)

0007

103876

YOKE-MAIN PULLEY

0046

103925

SECTION - OFFSET (LH LAP LABEL)

0008

105795

BRACKET-GUIDE ROD THIN

0047

103922

SECTION STRAIGHT (RH LAP LABEL)

0009

105794

BRACKET-GUIDE ROD THICK

0047

103923

SECTION STRAIGHT (LH LAP LABEL)

0010

101684

BEARING-FLANGE 1 1/4 DIA

0048

106502

SECTION DISCHARGE

0011

103671

BEARING-SHORT FLANGE 1 1/4 DIA

0049

100081

SPRING - GUIDE ROD

0012

103672

BEARING-COVER

0050

103773

STUD - SECTION

0013

103953

CLAMP-STABILIZER

0051

103675

SHAFT - DISCHARGE

0014

107976

SUPPORT-UPPER GR RH

0015

107977

SUPPORT-UPPER GR LH

0016

103673

SPACER-TIE BAR

0017

103674

SCREW WIDTH ADJUSTING

0018

104012

SCREW WIDTH ADJUSTING

0019

103682

SPROCKET 40P 12T 5/8B

0020

106868

ROLLER-STRAIGHT

0021

106760

ROLLER - B GROOVE

0022

103890

BRACKET - TAKE UP INFEED

0023

103873

BRACKET - TAKE UP DISCHARGE

0024

100103

COLLAR - SET 5/8B

0025

103871

HUB - ADJUSTING

0026

103649

PULLEY - MAIN

0027

BELT - MAIN DRIVE

0028

103783

SPROCKET - 40P 24T 1 1/4B

0029

103700

BLOCK BEARING - INFEED (RH MACHINE ONLY)

0029

107296

BLOCK BEARING - INFEED (LH MACHINE ONLY)

0030

103701

BLOCK BEARING DISCHARGE

0031

103702


0032

103703


0033

107971

BAR TIE

0034

103666

KEY - MAIN PULLEY

0035

100205

ADJ NUT REAR RH

0036

100207

ADJ NUT FRONT LH

0037

101428

CHAIN ROLLER #40

0038

106813

STUD - TAKE UP ROLLER

0039

119339

BRAKCET - COVER

0040

100247

STUD - GUIDE ROD - SHORT

0041

100246

STUD - GUIDE ROD - LONG

0042

106507

GUIDE ROD SECTIONAL (RH LAP LABEL)

36

12/5/02

CONTAINER DRIVE AND ROD A SSEMB LY, GLASS

12/5/02

37

GLUEPOT - WHEEL

Item

38

Part No.

Description

0001

125529

GEAR-SPUR 20T

0002

125527

FOLLOWER-MITER GEAR

0003

100360

MITER GEAR

0004

100363

BUSHING - BRACKET

0005

125526

SHAFT - MITER GEAR

0006

123603

BRACKET - MITER GEAR (RH ONLY)

0006

123604

BRACKET - MITER GEAR (LH ONLY)

0007

100960

WHEEL - GLUE

0008

107498

SHAFT - GLUE POT

0009

107329

GLUEPOT RH (RH ONLY)

0009

107330

GLUEPOT LH (LH ONLY)

0010

125528

GEAR - SPUR 28T

0011

106839

SUPPORT - GLUEPOT

0012

100404

PETCOCK

0013

100339

THRUST WASHER

0014

100338

THRUST WASHER

0015

107504

GEAR MITER

0016

119365

SCRAPER

0017

100710

SPACER - SCRAPER

0018

100525

BUSHING - GLUE POT

0019

107505

KEY - MITER - ADJ

0020

125556

CLAMP - HEATER

0021

125587

HEATER PLATE - 115 V (CHECK MACH. VOLTAGE)

0021

125588


0021

125589


0021

125590


0021

125591


0022

107491

INSULATOR - HEATER

0023

100277

BUSHING

12/5/02

Qty

GLUEPOT - WHEEL

12/5/02

39

GLUEPO T - FINGERS

Item

40

Part No.

Description

0001

100277

BUSHING 1/2 X 5/8 X 5/8

0002

100525

BUSHING 1/2 X 5/8 X 1/2

0003

100404

DRAIN COCK

0004

100526

SPRING

0005

100618

FINGER - GLUE

0006

100631

YOKE - FRICTION WHEEL (RH ONLY)

0006

100632

YOKE - FRICTION WHEEL (LH ONLY)

0007

100634

DISC - STEEL (RH ONLY)

0007

100633

DISC - STEEL (LH ONLY)

0008

100639

WASHER - FRICTION WHEEL

0009

100641

WHEEL - FRICTION - RUBBER

0010

100708

SPACER - FINGER

0011

101432

BEARING - THRUST - 1/2B

0012

101447

BEARING - THRUST - 1 3/16B

0013

103911

GLUE - ROLL

0014

104145

GEAR - 25T - 5/8 THICK

0015

104156

GEAR -25T - 9/16 THICK

0016

104146

SHAFT - GEAR - RH (RH ONLY)

0016

107511

SHAFT - GEAR - LH (LH ONLY)

0017

104147

BRACKET - GEAR - RH (RH ONLY)

0017

107513

BRACKET - GEAR - LH (LH ONLY)

0018

104148

SHAFT - GLUE ROLL - RH (RH ONLY)

0018

107512

SHAFT - GLUE ROLL - LH (LH ONLY)

0019

104149

SHAFT - APPLICATOR FINGER

0020

104171

COLLAR - FRICTION WHEEL

0021

104172

KEY - LINE SHAFT

0022

107327

POT - FINGER (RH ONLY)

0022

107328

POT - FINGER (LH ONLY)

0023

107491

INSULATOR

0024

125556

CLAMP - HEATER

0025

125619

BUSHING - GEAR BRKT

0026

106839

SUPPORT - GLUE POT

0027

125587

HEATER PLATE - 115 VOLT (CHECK MACH. VOLTAGE)

0027

125588


0027

125589


0027

125590


0027

125591


0028

100101

SET COLLAR - 1/2

12/5/02

Qty

GLUEP OT - FINGERS

12/5/02

41


SPARE PARTS LIST-408 GLASS

Part No.

# Req.

Description

100057

4

SPRING

100068

4

KNIFE - ROUND

100081

6

SPRING - GUIDE ROD

100097

6

LABEL CLIP - THIN

100226

4

LABEL CLIP - THICK

106154

8

KNIFE - SQUARE

103645

2

CURLING BAR

106796

2


106797

2

PAD - RUBBER - COMPRESSION

101574

2

MAIN BELT - B144

101694

4

SPRING

109630

1

SEAL KIT HYDRAULIC CYLINDER

103773

6

PIN - GUIDE ROD

134534

6

COTTER PIN - BRASS 1/8" X 2" LG.

100096

6

SCREW - LABEL CLIP 10-24 X 1/4"

PARTS FOR PASTE BELT SYSTEM 101688

6

PASTE BELT

104036

2

DEPRESSOR

100775

1

SCRAPER

100526

2

SPRING

PARTS FOR PRESS PASTE SYSTEM 107456

1

SPARE PARTS - VALCO TO INCLUDE:

1

GLUE VALVE - 362 WTP

1

STOPPER - GLUE VALVE - 023W

1

MALE SWIVEL - FIXED - 024WF

1

FILTER SCREEN - 529-2

1

QUICK DISCONNECT - 12FS

1

TIMER MODULE - 680AC000

HEATER PLATES 125587 125588

CHOOSE ONE ACCORDING TO MACHINE VOLT AGE

HEATER PLATE, 115V HEATER PLATE, 230V

125589

HEATER PLATE, 380V

125590

HEATER PLATE, 460V

125591

HEATER PLATE, 575V

12/5/02

- 42


SPARE PARTS LIST-408 CAN

Part No.

# Req.

Description

100057

4

SPRING

100068

4

KNIFE - ROUND

100081

6

SPRING - GUIDE ROD

100097

6

LABEL CLIP - THIN

100226

4

LABEL CLIP - THICK

106154

8

KNIFE - SQUARE

103645

2

CURLING BAR

106796

2


106797

2


105823

2

MAIN BELT - 1 1/4 W X 12’ 8"

101694

4

SPRING

109630

1


103773

6

PIN - GUIDE ROD

134534

6


100096

6



6

PASTE BELT

104036

2

DEPRESSOR

100775

1

SCRAPER

100526

2

SPRING


1


1


1


1


1


1


1





125589

HEATER PLATE, 380V

125590

HEATER PLATE, 460V

125591

HEATER PLATE, 575V

12/5/02

- 43


SPARE PARTS LIST-704 CAN

Part No.

# Req.

Description

100057

4

SPRING

100068

4

KNIFE - ROUND

100081

6

SPRING - GUIDE ROD

100097

6

LABEL CLIP - THIN

100226

4

LABEL CLIP - THICK

106154

8

KNIFE - SQUARE

103645

2

CURLING BAR

106799

2


106798

2


100145

2

MAIN BELT - 38’ LG.

101694

4

SPRING

109630

1


103773

6

PIN - GUIDE ROD

134534

6


100096

6



6

PASTE BELT

104036

2

DEPRESSOR

100775

1

SCRAPER

100526

2

SPRING


1


1


1


1


1


1


1





125521

HEATER PLATE, 380V

125522

HEATER PLATE, 460V

125523

HEATER PLATE, 575V

12/5/02

- 44


SPARE PARTS LIST-704 GLASS

Part No.

# Req.

Description

100057

4

SPRING

100068

4

KNIFE - ROUND

100081

6

SPRING - GUIDE ROD

100097

6

LABEL CLIP - THIN

100226

4

LABEL CLIP - THICK

106154

8

KNIFE - SQUARE

103645

2

CURLING BAR

106799

2


106798

2


101579

2

MAIN BELT - B225

101694

4

SPRING

109630

1


103773

6

PIN - GUIDE ROD

134534

6


100096

6



6

PASTE BELT

104036

2

DEPRESSOR

100775

1

SCRAPER

100526

2

SPRING


1


1


1


1


1


1


1





125521

HEATER PLATE, 380V

125522

HEATER PLATE, 460V

125523

HEATER PLATE, 575V

12/5/02

- 45

BELT TIGHTENER

Item 0001

Part No. 104946

NUT UNISTRUT

0002

LOCK WASHER

0003

BOLT - HEX 3/8-16 X 1 3/4

0004

NUT - HEX JAM 3/8-16

0005

SET SCREW - ALLEN 3/8-16 X 1 1/2

0006

103683

BRACKET - SHORT

103684

BRACKET - LONG

0007

100745

STUD - LEVER

0008

103685

LEVER

0009 0010

SCREW - SOCKET CAP 10-32 X 3/8 103688

PIN - SPRING RETURN - SHORT

103689

PIN - SPRING RETURN - LONG

101694

SPRING

100057

SPRING - DOUBLE

109032

SPRING - HEAVY

103686

ROD - STOP - SHORT

103687

ROD - STOP - LONG

0013

100746

PULLEY - LARGE TAPER

0014

100764

PULLEY - SMALL TAPER

0015

100748

PULLEY - STRAIGHT

0016

100747

PULLEY - REVERSE TAPER

0017

100413

STUD - PULLEY

0018

103918

PULLEY - VEE - GLASS

0011

0012

46

Description

12/5/02

Qty

Burt Manualito de operaciones

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