Date
Section
Depart.
Cement Mill
Mech
Eqpt.No.& Name me/ Descri pti onofacti vit i es
Bel tconveyor,
CI MENTO NACI ONALLDA Bas i cMai nt enancepr ogr amm mme
s n u i a t a m t S / . b u L R/S
L/M
S S ! S ! ! S S S S ! S S
M M M M M M % M M M M M M
! ! S ! S S
M M M M M %
s r e h t O
Frequency
D
W
F
M
3M
6M
Y
I nst r ucti on
O
*Dri vestati on 1. Clean the pulleys 2. Clean drive station 3. Check for anormal sound ". Check loose olts. #. $earing temperature. +. $earing housing olts -. %uricate earings . Check ruer lining of pulley. 6. Check or ad7ust scraper ruer 1,.Check discharge chute/ 5ear plate for 5ear 11. 4ree movement of counter 5eight of scraper.
12. Check ruer cover 'curtain( 13. Check structure of drive station
Material caking / dirt etc.
O O O O
% &&&&& ! &&&&& '$y hand() ma*. +,oc
O O O O O O O O O
%&&&&&! &&&&& '%u 0&2) ty&1kg( 4or 5ear 8ear limit #mm) change 9dd oil Moil gear +3") if reuired !eplace or ad7ust) if 5orn Cracks) end etc.
*GearBox Type: 1. Check oil temperature 2. Check gear unit noise 3. Check oil level ". Check gear unit for leakage #. Check oil uality +. Change oil
Ma*. 6,,c
O O O O O
O Ma*. 1 months. %u&Moil gear&+3,)ty&3.,%
-. Carry out complete inspection of gear unit . Check all nut olts Legend:
R =Runni ngS=St op
S S
M M
Pl anni ngcel l Ent er edi nRecor d
O O Si gn.
For m No: Mai n/ML ML/4/000 I s s ue : 1 Pa ge : 1 o f 3
Rema mar k
D =Dai l y
Date
W =Weekl y F=For t ni ght l y
Si gn.
M =Mont hl yY=Year l y
Name
Section
Depart.
Cement Mill
Mech
Eqpt.No.& Name/ Descri pti onofacti vit i es
Name Pr epar edby
CI MENTO NACI ONALLDA Bas i cMai nt enancepr ogr amme
s n u i a t a m t / S . b u L
s r e h t O
Frequency
D
W
F
M
3M
6M
Y
I nst r ucti on
R/S
L/M
O
!
M
S
M
O
S
M
O
!
M
S
M
O
S
M
O
!
M
O
4or 7am / stuck idlers) check surface damage. '!eplace if 5orn(
S
M
O
!eplace for 5orn ruer
!
M
O
! ! ! ! S !
M M M M M M
O O O O O O
,Type: * * *Coupl i ng( Mot ors i de) 1.Check the clearance/gap et5een the coupling halves 2.Check the plastic fle*iles for 5ear 'Circumferential acklash( 3.Check all fasteners 'for tightness(
Std 2:"mm 9ctual;;;;;;;;;;;
O
Std -mm 9ctual;;;;;;;;;;;
,Type: * * *Coupl i ng( gearboxsi de) 1.Check the clearance/gap et5een the coupling halves 2.Check the plastic fle*iles for 5ear 'Circumferential acklash( 3.Check all fasteners 'for tightness(
Std 2:+mm 9ctual;;;;;;;;;;;
O
Std .#mm 9ctual;;;;;;;;;;;
*I dl er s( Al lt y pes ) 1. Check for rotation) anormal sound) sticky material 2. Check for ruer 5ear on shock asoring idlers. 3. Check self cleaning idlers for ruer 5ear
*ConveyorFr ame 1. Check loose olts / cracks / ent. 2. Check foundation 3. Check cale pull s5itch system ". Check elt condition #. Check elt 7oints. +. Check covers
Surface scratches) edges etc. 0longation) condition.
Chec kedby For m No: Mai n/ML/4/000 I s s ue : 1 Pa ge : 2 o f 3
Remar k
Legend: D =Dai l y
M =Mont hl yY=Year l y
Date
Si gn.
Pl anni ngcel l R =Runni ngS=St op Ent er edi nRecor d W =Weekl y F=For t ni ght l y Si gn.
Section
Depart.
Cement Mill
Mech
Eqpt.No.& Name/ Descri pti onofacti vit i es
Name
Name
Pr epar edby
CI MENTO NACI ONALLDA Bas i cMai nt enancepr ogr amme s n u i a t a m t S / . b u L
s r e h t O
Frequency
R/S
L/M
D
W
F
M
S S S S
M M M M
O O O O
S S
M M
O O
S S ! ! ! ! ! S ! ! S S
M M M M M % M M M M M M
3M
6M
Y
I nst r ucti on
O
*Fi l l i nghopper 1. Check 5ear / damage 2. 9d7ust ruer side seals 3. Check curtain / rear cover ". Check ad7ustale guide plates for 5ear.
*Si degui des 1.Check and ad7ust side ruer. 2. Check front/ ack curtain
*Tai lstati on 1. Check pulley. 2. Clean the station 3. Check for anormal sound ". Check for loose olts. #. Check earing temperature +. %uricate earings -. Check ruer lining of pulley . Check the fi*ed plough deflector 6. Check structure of station 1,. Check tension scre5 condition 11. 9d7ust ruer for cleaner 12. Check tension of elt
O O O O O
%&&&&&&&! &&&&&&&) $y hand) ma*.+,oc % &&&&&& !&&&&&&&) %u. 0&2
O
!usty / ent threads.
O O O O O O
!eturn idler span&3m)sag=2#mm) 9ctual=;;;;;;;;;
Chec kedby For m No: Mai n/ML/4/000 I s s ue : 1 Pa ge : 3 o f 3
Remar k
Legend: D =Dai l y
Pl anni ngcel l R =Runni ngS=St op Ent er edi nRecor d W =Weekl y F=For t ni ght l y Si gn. M =Mont hl yY=Year l y
Name
Si gn. Name Pr epar edby
Chec kedby