Asse Assemb mbly ly – Adju Adjust stme ment nt – Dime Dimens nsio ions ns Demag chain hoist DKUN 2 – DKUN 5 – DKUN 10 – DKUN 16 – DKUN 20 Low headroom monorail trolley RKDK – EKDK
DKUN
41266944.eps
RKDK-1/1
41267044.eps
RKDK-2/1
41267144.eps
Manufacturer
Demag Cranes & Components GmbH P.O. Box 67 · D-58286 Wetter Telephone Telephone (+49/2335) 92-0 · Telefax Telefax (+49/2335) 927676 www.demagcranes.com
Vibration in the chain may occur due to additional chain return reeving reeving arrangements (polygon effect). Chain hoists with the hoist speed code V2 may, therefore, only be used in applications after consultation with the manufacturer or his representative. Kindly inform us about the operating conditions in the case of these applications. Depending on the speed, lifting height and the design of the load bearing system, this vibration may be inconvenient in some applications. Please clarify this matter in the case of critical applications.
Further documents Component parts Demag chain hoist
DKUN 2
222 501 44
721 IS 817
DKUN 5
222 506 44
721 IS 817
DKUN 10
222 511 44
721 IS 817
DKUN 16
222 546 44
721 IS 817
DKUN 20
222 516 44
721 IS 817
DST assembly instructions
206 165 44
720 IS 951
DST control pendant component parts
222 142 44
721 IS 951
DSE assembly instructions
214 214 44
720 IS 951
DSE control pendant technical data
203 119 44
721 IS 951
Demag chain hoist operating instructions
206 501 44
720 IS 817
Demag chain hoist test and inspection book
214 260 44
720 IS 817
4 0 2 0 3 1 / 5 6 p . 1 k
Manufacturer
Demag Cranes & Components GmbH P.O. Box 67 · D-58286 Wetter Telephone Telephone (+49/2335) 92-0 · Telefax Telefax (+49/2335) 927676 www.demagcranes.com
Vibration in the chain may occur due to additional chain return reeving reeving arrangements (polygon effect). Chain hoists with the hoist speed code V2 may, therefore, only be used in applications after consultation with the manufacturer or his representative. Kindly inform us about the operating conditions in the case of these applications. Depending on the speed, lifting height and the design of the load bearing system, this vibration may be inconvenient in some applications. Please clarify this matter in the case of critical applications.
Further documents Component parts Demag chain hoist
DKUN 2
222 501 44
721 IS 817
DKUN 5
222 506 44
721 IS 817
DKUN 10
222 511 44
721 IS 817
DKUN 16
222 546 44
721 IS 817
DKUN 20
222 516 44
721 IS 817
DST assembly instructions
206 165 44
720 IS 951
DST control pendant component parts
222 142 44
721 IS 951
DSE assembly instructions
214 214 44
720 IS 951
DSE control pendant technical data
203 119 44
721 IS 951
Demag chain hoist operating instructions
206 501 44
720 IS 817
Demag chain hoist test and inspection book
214 260 44
720 IS 817
4 0 2 0 3 1 / 5 6 p . 1 k
Contents Page Technical Data Data
4
Design
4
Explanation of hoist design
4
Selection table
5
Demag chain hoist DKUN 2, DKUN 5, DKUN 10, DKUN 16, DKUN 20 – weights (for 3 m hook path)
7
Hoist motor data
9
Travel motor data
10
Demag chain hoist DKUN 2 – DKUN 20 dimensions
10
Assembling RKDK low-headroom monorail hoists
12
Trolley size 6 - RKDK DKUN 2-200/250/315 – 1/1 and 2/1 DKUN 5-400/500 – 1/1 DKUN 5-315 – 1/1 and 2/1
14
Trolley size 11 – RKDK RKDK DKUN 5-400/500 - 2/1
16
Trolley size 11 – RKDK RKDK DKUN 10-800/1000 – 1/1 DKUN 10-630 – 1/1 and 2/1
18
Trolley size 22 – RKDK RKDK DKUN 10-800/1000 – 2/1
20
Assembling EKDK low-headroom monorail hoists
22
Trolley size 11 – EKDK DKUN 2-200/250/315 – 1/1 and 2/1 DKUN 5-315/400/500 – 1/1 and 2/1
24
Trolley size 11 – EKDK
4 0 2 0 3 1 / 5 6 p . 1 k
DKUN 10-800/1000 – 1/1 DKUN 10-630 – 1/1 and 2/1
26
Trolley size 22 – EKDK DKUN 10-800/1000 – 2/1
28
Fitting the travel drive
30
Assembling EKDK low-headroom monorail hoists
31
Trolley size 22 – EKDK DKUN 16-1000/1250/1600 – 2/1
32
Assembling EKDK low-headroom monorail hoists
34
Trolley size 11 – EKDK DKUN 20-1250/1600/2000 – 1/1
36
Trolley size 22 – EKDK DKUN 20-1250/1600/2000 – 2/1
38
Technical data
Design
27787.tif
1 2
Electr Electrica icall equip equipme ment nt cove coverr Electr Electrica icall compon component ents s
3 4
Slip Slippi ping n g clu clutc tch h Gearbox
5 6 7 8
Chai Chain guid gui de e Susp Suspen ensi sion o n eye eye Inte Interm rmed edia iate te flan flange ge Stator
9 10 11 12
Roto otor Shaf Shaftt Brake adjusting adjusting shims shims Coup Coupliling ng
13 Brak Brake e cup cup 14 End End cap cap 15 Fan Fan cove coverr 16 Chai Chain
Fig. 1
Explanation of hoist designation EK
DKUN
2-250
K V1 1/1
F4
143
28 Travel in m/min m/min Flange width of the girder in mm F4 – creep lifting 1 : 4 (pole-changing) F6 – creep lifting 1 : 6 (pole-changing) Number of falls from chain drive Reeving method Hoist speed code Motor type: K = squirrel-cage SWL on load chain (for 1/1 reeving) Range Size Load supporting means:
= chain
Universal Demag chain hoist – type DKUN K = Low-headroom monorail hoist
E = Electric travel trolley
4 0 2 0 3 1 / 5 6 p . 1 k
Selection table
Chain hoists with the hoist speed code V2 may only be used in applications after consultation with the manufacturer or his representative.
SWL
Size
FEM
Hook path
kg
m
Hoist speed m / min
Motor size
V1
V2
8
-
KMP 71 B 2
8 / 2
-
KMK 80 Z 2 / 8
DK UN 2-200 K V 2 1 / 1
-
14
DK UN 2-200 K V 2 1 / 1 F4
-
14 / 3,5
DK UN 2-250 K V 1 1 / 1
8
-
KMP 71 B 2
8 / 2
-
KMK 80 Z 2 / 8
DK UN 2-250 K V 2 1 / 1
-
14
DK UN 2-250 K V 2 1 / 1 F4
-
14 / 3,5
DK UN 2-315 K V 1 1 / 1
8
-
KMK 71 B2
8 / 2
-
KMK 80 B2 / 8
DK UN 2-315 K V 2 1 / 1
-
12,5
DK UN 2-315 K V 2 1 / 1 F4
-
DK UN 5-315 K V 1 1 / 1
8
-
KMK 71 B 2
8 / 2
-
KMK 80 B 2 / 8
DK UN 5-315 K V 2 1 / 1
-
15
DK UN 5-315 K V 2 1 / 1 F4
-
DK UN 5-400 K V 1 1 / 1
8
-
KMK 71 B 2
8 / 2
-
KMK 90 Z 2 / 8
DK UN 5-400 K V 2 1 / 1
-
15
DK UN 5-400 K V 2 1 / 1 F4
-
DK UN 2-200 K V 1 2 / 1
4
-
KMP 71 B 2
4 / 1
-
KMK 80 Z 2 / 8
DK UN 2-200 K V 2 2 / 1
-
7
KMK 71 B 2
DK UN 2-200 K V 2 2 / 1 F4
-
7 / 1,7
DK UN 5-500 K V 1 1 / 1
8
-
KMK 71 B 2
8 / 2
-
KMK 90 Z 2 / 8
DK UN 5-500 K V 2 1 / 1
-
15
DK UN 5-500 K V 2 1 / 1 F4
-
DK UN 2-250 K V 1 2 / 1
4
-
KMP 71 B 2
4 / 1
-
KMK 80 Z 2 / 8
DK UN 2-250 K V 2 2 / 1
-
7
KMK 71 B 2
DK UN 2-250 K V 2 2 / 1 F4
-
7 / 1,7
DK UN 10-630 K V 1 1 / 1
9
-
KMK 90 B 2
9 / 2,2
-
KMK 90 B 2 / 8
-
12,5
DK UN 2-200 K V 1 1 / 1 DK UN 2-200 K V 1 1 / 1 F4 200
2m
1 A m
% CDF
Hook dim. C
kW
rpm
0,4
2840
60
235
0,4 / 0,1
2770 / 675
40 / 20
235
0,75
2680
60
235
0,75 / 0,17
2800 / 685
40 / 20
235
0,4
2840
60
235
0,4 / 0,1
2770 / 675
40 / 20
235
0,75
2680
60
235
0,75 / 0,17
2800 / 685
40 / 20
235
0,75
2680
60
235
0,75 / 0,17
2800 / 685
40 / 20
235
0,75
2680
60
235
0,75 / 0,17
2800 / 685
40 / 20
235
0,75
2680
60
260
0,75 / 0,17
2800 / 685
40 / 20
260
1,4
2720
60
260
0,75 / 0,17
2800 / 685
40 / 20
260
0,75
2680
60
260
0,85 / 0,2
2770 / 665
40 / 20
260
1,4
2720
60
260
1,7 / 0,42
2800 / 640
40 / 20
260
0,4
2840
60
295
0,4 / 0,1
2770 / 675
40 / 20
295
0,75
2680
60
295
0,75 / 0,17
2800 / 685
40 / 20
295
0,75
2680
60
260
0,85 / 0,2
2770 / 665
40 / 20
260
1,4
2720
60
260
1,7 / 0,42
2800 / 640
40 / 20
260
0,4
2840
60
295
0,4 / 0,1
2770 / 675
40 / 20
295
0,75
2680
60
295
0,75 / 0,17
2800 / 685
40 / 20
295
2,1
2730
60
300
1,7 / 0,42
2800 / 640
40 / 20
300
2,1
2730
60
300
1,7 / 0,42
2800 / 640
40 / 20
300
0,75
2680
60
295
0,75 / 0,17
2800 / 685
40 / 20
295
0,75
2680
60
295
0,75 / 0,17
2800 / 685
40 / 20
295
0,75
2680
60
330
0,75 / 0,17
2800 / 685
40 / 20
330
1,4
2720
60
330
0,75 / 0,17
2800 / 685
40 / 20
330
2,1
2730
60
300
1,7 / 0,42
2800 / 640
40 / 20
300
mm ¹)
KMK 71 B 2 KMK 80 B 2 / 8
3; 4; 6; 8
DK UN 2-315 K V 1 1 / 1 F4 1 Bm
n
3; 4; 6; 8
DK UN 2-250 K V 1 1 / 1 F4 250
P
KMK 71 B 2 KMK 80 B 2 / 8
3; 4; 6; 8 KMK 71 B2
12,5 / 3,1 KMK 80 B 2 / 8
315 DK UN 5-315 K V 1 1 / 1 F4 2m
3; 4; 6; 8
DK UN 5-400 K V 1 1 / 1 F4 1 A m
KMK 80 B 2
12,5 / 3,1 KMK 80 B 2 / 8
3; 4; 6; 8 KMK 80 B 2
12,5 / 3,1 KMK 90 B 2 / 8
400 DK UN 2-200 K V 1 2 / 1 F4 2m
3; 4
DK UN 5-500 K V 1 1 / 1 F4 1 Bm
KMK 80 B 2 / 8
3; 4; 6; 8 KMK 80 B 2
12,5 / 3,1 KMK 90 B 2 / 8
500 DK UN 2-250 K V 1 2 / 1 F4 1 A m
DK UN 10-630 K V 1 1 / 1 F4 DK UN 10-630 K V 2 1 / 1
630
2m 3m
3; 4
3; 4; 6; 8
KMK 90 B 2
DK UN 10-630 K V 2 1 / 1 F4
-
DK UN 2-315 K V 1 2 / 1
4
-
KMK 71 B 2
4 / 1
-
KMK 80 B 2 / 8
DK UN 2-315 K V 2 2 / 1
-
6,3
DK UN 2-315 K V 2 2 / 1 F4
-
6,3 / 1,5
DK UN 5-315 K V 1 2 / 1
4
-
KMK 71 B 2
4 / 1
-
KMK 80 B 2 / 8
DK UN 5-315 K V 2 2 / 1
-
7,5
DK UN 5-315 K V 2 2 / 1 F4
-
6,3 / 1,5
9
-
KMK 90 B 2
9 / 2,2
-
KMK 90 B 2 / 8
DK UN 2-315 K V 1 2 / 1 F4 1 Bm
2m
1 A m DK UN 10-800 K V 1 1 / 1 F4
KMK 71 B 2 KMK 80 B 2 / 8
3; 4
DK UN 10-800 K V 1 1 / 1 800
12,5 / 3,1 KMK 90 B 2 / 8
3; 4
DK UN 5-315 K V 1 2 / 1 F4
4 0 2 0 3 1 / 5 6 p . 1 k
KMK 80 B 2 / 8
KMK 80 B 2 KMK 80 B 2 / 8
3; 4
1) Hook dimension C is increased by 80 mm if limit switches for the highest hook position are fitted.
Chain hoists with the hoist speed code V2 may only be used in applications after consultation with the manufacturer or his representative.
SWL
Size
FEM
Hook path
kg
m
Motor size
P
n
% CDF
Hook dim. C
kW
rpm
2,1
2730
60
300
2,5 / 0,62
2720 / 620
40 / 20
300
0,75
2680
60
330
0,85 / 0,2
2770 / 665
40 / 20
330
1,4
2720
60
330
1,7 / 0,42
2800 / 640
40 / 20
330
2,1
2730
60
300
V1
V2
-
12,5
DK UN 10-800 K V 2 1 / 1 F4
-
12,5 / 3,1
DK UN 5-400 K V 1 2 / 1
4
-
KMK 71 B 2
4 / 1
-
KMK 90 Z 2 / 8
DK UN 5-400 K V 2 2 / 1
-
7,5
DK UN 5-400 K V 2 2 / 1 F4
-
6,3 / 1,5
DK UN 10-1000 K V 1 1 / 1
9
-
KMK 90 B 2
9 / 2,2
-
KMK 90 B 2 / 8
1,7 / 0,42
2800 / 640
40 / 20
300
-
12,5
KMK 100 B 2
3
2780
60
300
DK UN10-1000 K V 2 1 / 1 F4
-
12,5 / 3,1
2,5 / 0,62
2720 / 620
40 / 20
300
DK UN 5-500 K V 1 2 / 1
4
-
KMK 71 B 2
0,75
2680
60
330
4 / 1
-
KMK 90 Z 2 / 8
0,85 / 0,2
2770 / 665
40 / 20
330
DK UN 5-500 K V 2 2 / 1
-
7,5
1,4
2720
60
330
DK UN 5-500 K V 2 2 / 1 F4
-
6,3 / 1,5
KMK 90 B 2 / 8
1,7 / 0,42
2800 / 640
40 / 20
330
8 / 2
-
KMK 100 B 2 / 8
2,5 / 0,62
2720 / 620
40 / 20
400
-
12,5 / 3,1
KMK 112 B 2 / 8
4 / 0,97
2720 / 620
40 / 20
400
4 ,5
-
KMK 90 B 2
2,1
2730
60
410
4,5 / 1,1
-
KMK 90 B 2 / 8
1,7 / 0,42
2800 / 640
40 / 20
410
DK UN 10-630 K V 2 2 / 1
-
6,3
2,1
2730
60
410
DK UN 10-630 K V 2 2 / 1 F4
-
6,3 / 1,5
KMK 90 B 2 / 8
1,7 / 0,42
2800 / 640
40 / 20
410
8 / 2
-
KMK 100 B 2 / 8
2,5 / 0,62
2720 / 620
40 / 20
400
-
12,5 / 3,5
KMK 112 B 2 / 8
4 / 0,97
2770 / 670
40 / 20
400
4 ,5
-
KMK 90 B 2
2,1
2730
60
425
4,5 / 1,1
-
KMK 90 B 2 / 8
1,7 / 0,42
2800 / 640
40 / 20
425
DK UN 10-800 K V 2 2 / 1
-
6,3
2,1
2730
60
425
DK UN 10-800 K V 2 2 / 1 F4
-
6,3 / 1,5
KMK 100 B 2 / 8
2,5 / 0,62
2720 / 620
40 / 20
425
8 / 2
-
KMK 112 B 2 / 8
4 / 0,97
2770 / 670
40 / 20
400
4 / 1
-
KMK 90 B 2 / 8
1,7 / 0,42
2800 / 640
40 / 20
490
-
6,3 / 1,5
KMK 100 B 2 / 8
2,5 / 0,62
2720 / 620
40 / 20
490
4 ,5
-
KMK 90 B 2
2,1
2730
60
425
4,5 / 1,1
-
KMK 90 B 2 / 8
1,7 / 0,42
2800 / 640
40 / 20
425
DK UN 10-1000 K V 2 2 / 1
-
6,3
KMK 100 B 2
3,0
2780
60
425
DK UN 10-1000 K V 2 2 / 1 F4
-
6,3 / 1,5
KMK 100 B 2 / 8
2,5 / 0,62
2720 / 620
40 / 20
425
4 / 1
-
KMK 100 B 2 / 8
2,5 / 0,62
2720 / 620
40 / 20
550
-
6,3 / 1,5
KMK 112 B 2 / 8
4 / 0,97
2770 / 670
40 / 20
550
4 / 1
-
KMK 100 B 2 / 8
2,5 / 0,62
2720 / 620
40 / 20
490
4 / 1
-
KMK 100 B 2 / 8
2,5 / 0,62
2720 / 620
40 / 20
550
-
6,3 / 1,5
KMK 112 B 2 / 8
4 / 0,97
2770 / 670
40 / 20
550
DK UN 10-800 K V 2 1 / 1 1 A m
800
Hoist speed m / min
3; 4; 6; 8
DK UN 5-400 K V 1 2 / 1 F4 1 A m
DK UN10-1000 K V 2 1 / 1
KMK 100 B 2 / 8
3; 4
DK UN10-1000 K V 1 1 / 1 F4 1 Bm
KMK 90 B 2
mm ¹)
3; 4; 6; 8
KMK 80 B 2 KMK 90 B 2 / 8
KMK 100 B 2 / 8
1000 DK UN 5-500 K V 1 2 / 1 F4 1 Bm
3; 4
DK UN 20-1250 K V 1 1 / 1 F4
KMK 80 B 2
3; 4; 6; 8 DK UN 20-1250 K V 2 1 / 1 F4 1250
DK UN 10-630 K V 1 2 / 1
2m
DK UN 10-630 K V 1 2 / 1 F4 3; 4
DK UN 20-1600 K V 1 1 / 1 F4
KMK 90 B 2
3; 4; 6; 8 DK UN 20-1600 K V 2 1 / 1 F4 1600
DK UN 10-800 K V 1 2 / 1
1 A m
DK UN 10-800 K V 1 2 / 1 F4 3; 4
DK UN 20-2000 K V 1 1 / 1 F4
1 Bm
3; 4; 6; 8
DK UN 16-1000 K V 1 2 / 1 F4 2m
3; 4
DK UN 16-1000 K V 2 2 / 1 F4 2000
DK UN 10-1000 K V 1 2 / 1 DK UN 10-1000 K V 1 2 / 1 F4 1 Bm
3; 4
DK UN 20-1250 K V 1 2 / 1 F4 2m 2500
3; 4
DK UN 20-1250 K V 2 2 / 1 F4 DK UN 16-1250 K V 1 2 / 1 F4
1 A m
3; 4
1 A m
3; 4
DK UN 20-1600 K V 1 2 / 1 F4 3200
4000
KMK 90 B 2
DK UN 20-1600 K V 2 2 / 1 F4 DK UN 16-1600 K V 1 2 / 1 F4
1 Bm
3; 4
4 / 1
-
KMK 100 B 2 / 8
2,5 / 0,62
2720 / 620
40 / 20
490
DK UN 20-2000 K V 1 2 / 1 F4
1 Bm
3; 4
4 / 1
-
KMK 112 B 2 / 8
4 / 0,97
2770 / 670
40 / 20
550
1) Hook dimension C is increased by 80 mm if limit switches for the highest hook position are fitted.
4 0 2 0 3 1 / 5 6 p . 1 k
Demag chain hoist DKUN 2, DKUN 5, DKUN 10, DKUN 16, DKUN 20
Weight without travel drive (for 3 m hook path) 1) Travel drive 13/3 PKF = 10 kg – 13/6 PKF = 14 kg SWL
Size
Motor size
Direct control
Contactor control T rolley sizes Weight in k g (f or 3 m hook path )
kg
RK 6
RK 11
EK 11 1)
RK 6
RK 11
EK 11 1)
DK UN 2-200 K V 1 1 / 1
KMP 71 B 2
41
47
43
49
DK UN 2-200 K V 1 1 / 1 F4
KMK 80 Z 2 / 8
45
49
47
51
DK UN 2-200 K V 2 1 / 1
KMK 71 B 2
41
47
43
49
DK UN 2-200 K V 2 1 / 1 F4
KMK 80 B 2 / 8
47
51
49
53
DK UN 2-250 K V 1 1 / 1
KMP 71 B 2
41
47
43
49
DK UN 2-250 K V 1 1 / 1 F4
KMK 80 Z 2 / 8
45
49
47
51
DK UN 2-250 K V 2 1 / 1
KMK 71 B 2
41
47
43
49
DK UN 2-250 K V 2 1 / 1 F4
KMK 80 B 2 / 8
47
51
49
53
DK UN 2-315 K V 1 1 / 1
KMK 71 B2
41
47
43
49
DK UN 2-315 K V 1 1 / 1 F4
KMK 80 B2 / 8
47
51
49
53
DK UN 2-315 K V 2 1 / 1
KMK 71 B2
41
47
43
49
DK UN 2-315 K V 2 1 / 1 F4
KMK 80 B 2 / 8
47
51
49
53
DK UN 5-315 K V 1 1 / 1
KMK 71 B 2
51
62
53
64
DK UN 5-315 K V 1 1 / 1 F4
KMK 80 B 2 / 8
55
66
57
68
DK UN 5-315 K V 2 1 / 1
KMK 80 B 2
55
60
57
68
DK UN 5-315 K V 2 1 / 1 F4
KMK 80 B 2 / 8
55
66
57
68
DK UN 5-400 K V 1 1 / 1
KMK 71 B 2
51
62
53
64
DK UN 5-400 K V 1 1 / 1 F4
KMK 90 Z 2 / 8
60
71
62
73
DK UN 5-400 K V 2 1 / 1
KMK 80 B 2
55
60
57
68
DK UN 5-400 K V 2 1 / 1 F4
KMK 90 B 2 / 8
62
73
64
75
DK UN 2-200 K V 1 2 / 1
KMP 71 B 2
44
49
46
51
DK UN 2-200 K V 1 2 / 1 F4
KMK 80 Z 2 / 8
48
51
50
53
DK UN 2-200 K V 2 2 / 1
KMK 71 B 2
44
49
46
51
DK UN 2-200 K V 2 2 / 1 F4
KMK 80 B 2 / 8
50
53
52
55
DK UN 5-500 K V 1 1 / 1
KMK 71 B 2
51
62
553
64
DK UN 5-500 K V 1 1 / 1 F4
KMK 90 Z 2 / 8
60
71
62
73
DK UN 5-500 K V 2 1 / 1
KMK 80 B 2
55
60
57
68
DK UN 5-500 K V 2 1 / 1 F4
KMK 90 B 2 / 8
62
73
64
75
DK UN 2-250 K V 1 2 / 1
KMP 71 B 2
44
49
46
51
DK UN 2-250 K V 1 2 / 1 F4
KMK 80 Z 2 / 8
48
51
50
53
DK UN 2-250 K V 2 2 / 1
KMK 71 B 2
44
47
46
51
DK UN 2-250 K V 2 2 / 1 F4
KMK 80 B 2 / 8
50
51
52
55
DK UN 10-630 K V 1 1 / 1
KMK 90 B 2
99
100
103
104
DK UN 10-630 K V 1 1 / 1 F4
KMK 90 B 2 / 8
104
105
108
109
DK UN 10-630 K V 2 1 / 1
KMK 90 B 2
99
100
103
104
DK UN 10-630 K V 2 1 / 1 F4
KMK 90 B 2 / 8
104
105
108
109
DK UN 2-315 K V 1 2 / 1
KMK 71 B 2
44
49
46
51
DK UN 2-315 K V 1 2 / 1 F4
KMK 80 B 2 / 8
50
53
52
55
DK UN 2-315 K V 2 2 / 1
KMK 71 B 2
44
49
46
51
DK UN 2-315 K V 2 2 / 1 F4
KMK 80 B 2 / 8
50
53
52
55
DK UN 5-315 K V 1 2 / 1
KMK 71 B 2
54
65
56
67
DK UN 5-315 K V 1 2 / 1 F4
KMK 80 B 2 / 8
58
69
60
71
DK UN 5-315 K V 2 2 / 1
KMK 80 B 2
58
69
60
71
DK UN 5-315 K V 2 2 / 1 F4
KMK 80 B 2 / 8
58
69
60
71
DK UN 10-800 K V 1 1 / 1
KMK 90 B 2
99
119
103
123
DK UN 10-800 K V 1 1 / 1 F4
KMK 90 B 2 / 8
104
124
108
128
200
250
315
400
500
630
4 0 2 0 3 1 / 5 6 p . 1 k
800
Weight without travel drive (for 3 m hook path) 1) Travel drive 13/3 PKF = 10 kg – 13/6 PKF = 14 kg SWL
Size
Motor size
Direct control
Contactor control T rolley sizes Weight in k g (f or 3 m hook path )
kg
RK 11
RK 22
EK 11 1)
EK 22 1)
RK 11
RK 22
EK 11 1)
EK 22 1)
DK UN 10-800 K V 2 1 / 1
KMK 90 B 2
99
119
103
123
DK UN 10-800 K V 2 1 / 1 F4
KMK 100 B 2 / 8
104
129
113
133
DK UN 5-400 K V 1 2 / 1
KMK 71 B 2
65
65
67
67
DK UN 5-400 K V 1 2 / 1 F4
KMK 90 Z 2 / 8
74
74
76
76
DK UN 5-400 K V 2 2 / 1
KMK 80 B 2
69
69
71
71
DK UN 5-400 K V 2 2 / 1 F4
KMK 90 B 2 / 8
76
76
78
78
DK UN 10-1000 K V 1 1 / 1
KMK 90 B 2
99
100
103
104
DK UN10-1000 K V 1 1 / 1 F4
KMK 90 B 2 / 8
104
105
108
109
DK UN10-1000 K V 2 1 / 1
KMK 100 B 2
109
110
113
114
DK UN10-1000 K V 2 1 / 1 F4
KMK 100 B 2 / 8
109
110
113
114
DK UN 5-500 K V 1 2 / 1
KMK 71 B 2
65
65
67
67
DK UN 5-500 K V 1 2 / 1 F4
KMK 90 Z 2 / 8
74
74
76
76
DK UN 5-500 K V 2 2 / 1
KMK 80 B 2
69
69
71
71
DK UN 5-500 K V 2 2 / 1 F4
KMK 90 B 2 / 8
76
76
78
78
DK UN 20-1250 K V 1 1 / 1 F4
KMK 100 B 2 / 8
162
168
DK UN 20-1250 K V 2 1 / 1 F4
KMK 112 B 2 / 8
177
183
DK UN 10-630 K V 1 2 / 1
KMK 90 B 2
105
106
109
110
DK UN 10-630 K V 1 2 / 1 F4
KMK 90 B 2 / 8
110
111
114
115
DK UN 10-630 K V 2 2 / 1
KMK 90 B 2
105
106
109
110
DK UN 10-630 K V 2 2 / 1 F4
KMK 90 B 2 / 8
110
111
114
115
DK UN 20-1600 K V 1 1 / 1 F4
KMK 100 B 1 / 8
162
168
DK UN 20-1600 K V 2 1 / 1 F4
KMK 112 B 2 / 8
177
183
DK UN 10-800 K V 1 2 / 1
KMK 90 B 2
123
123
127
127
DK UN 10-800 K V 1 2 / 1 F4
KMK 90 B 2 / 8
128
128
132
132
DK UN 10-800 K V 2 2 / 1
KMK 90 B 2
123
123
127
127
DK UN 10-800 K V 2 2 / 1 F4
KMK 100 B 2 / 8
133
133
137
137
DK UN 20-2000 K V 1 1 / 1 F4
KMK 112 B 2 / 8
DK UN 16-1000 K V 1 2 / 1 F4
KMK 90 B 2 / 8
145
148
DK UN 16-1000 K V 2 2 / 1 F4
KMK 100 B 2 / 8
154
157
DK UN 10-1000 K V 1 2 / 1
KMK 90 B 2
123
123
127
127
DK UN 10-1000 K V 1 2 / 1 F4
KMK 90 B 2 / 8
128
128
132
132
DK UN 10-1000 K V 2 2 / 1
KMK 100 B 2
133
133
137
137
DK UN 10-1000 K V 2 2 / 1 F4
KMK 100 B 2 / 8
133
133
137
137
DK UN 20-1250 K V 1 2 / 1 F4 2 )
KMK 100 B 2 / 8
200
205
DK UN 20-1250 K V 2 2 / 1 F4 2 )
KMK 112 B 2 / 8
214
220
DK UN 16-1250 K V 1 2 / 1 F4
KMK 100 B 2 / 8
154
157
DK UN 20-1600 K V 1 2 / 1 F4 2 )
KMK 100 B 2 / 8
200
205
DK UN 20-1600 K V 2 2 / 1 F4 2 )
KMK 112 B 2 / 8
214
220
DK UN 16-1600 K V 1 2 / 1 F4
KMK 100 B 2 / 8
154
157
DK UN 20-2000 K V 1 2 / 1 F4 2)
KMK 112 B 2 / 8
214
220
800
1000
1250
1600
2000
2500
3200
4000
2) EKDKUN 20 low-headroom monorail hoist with two travel drives.
177
183
4 0 2 0 3 1 / 5 6 p . 1 k
Hoist motor data
Required supply cable conductor cross sections and fuse links
Main/creep lifting F4 Size
K MK
Group of mechanisms to FEM
P
% CDF
n
Rated current IN and starting current I A f or 50 Hz
Starts / h 230 V
k W
rpm
400V
500 V
I N ( A )
I A ( A )
I N ( A )
I A ( A )
I N ( A )
I A ( A )
cos ϕN
cos ϕ A
80 Z 2 / 8
0,4 / 0,1
40 / 20
2770 / 675
120 / 240
2,6 2,6
9,1 3,8
1,5 1,5
5 ,3 2,2
1,1 1,1
3,8 1,6
0,80 0,62
0,84 0,84
80 B 2 / 8
0,75/ 0,17
40 / 20
2800 / 685
120 / 240
3,8 3,8
15,5 5,5
2,2 2,2
9,0 3,6
1,5 1,6
6,5 2,6
0,80 0,57
0,90 0,86
0,85/ 0,2
40 / 20
2770 / 665
120 / 240
4,6 2,7
20 5,1
2,6 1,6
11,6 3,0
1,9 1,1
8,4 2 ,1
0,81 0,59
0,79 0,77
1,7/ 0,42
40 / 20
2800 / 640
120 / 240
7,7 4,4
35 8,6
4,4 2,5
20 5,0
3 ,2 1,8
14,4 3 ,6
0,90 0,60
0,82 0,75
100 B 2 / 8
2,5/ 0,62
40 / 20
2720 / 620
120 / 240
11,9 5,8
49 11,9
6,9 3,4
29 6 ,9
4,9 2,4
20 4,9
0,86 0,65
0,79 0,72
112 B 2 / 8
4/ 0,97
40 / 20
2770 / 670
120 / 240
19,2 11,9
91 24
11,1 6,9
53 13,7
8 4,9
38 9,9
0,82 0,50
0,68 0,68
90 Z 2 / 8
90 B 2 / 8
Size
1 Bm 1 A m 2m
Group of mechanisms to FEM
Mains connection delay f use f or 50 Hz 1 )
Supply lines f or 5% voltage drop ∆ U and starting current I A f or 50 Hz 2)
230 V
400 V
500 V
A
A
A
mm²
m
mm²
m
mm²
m
6
6
6
1,5
73
1,5
100
1,5
100
6
6
6
1,5
42
1,5
100
1,5
100
10
6
6
1,5
35
1,5
100
1,5
100
16
10
6
2,5
28
1,5
59
1,5
100
100 B 2 / 8
16
16
10
2,5
23
1,5
42
1,5
77
112 B 2 / 8
35
20
16
2,5
16
1,5
30
1,5
47
K MK 80 Z 2 / 8 80 B 2 / 8 90 Z 2 / 8 90 B 2 / 8
1 Bm 1 A m 2m
230 V (∆ U 11,5 V )
400 V (∆ U 20 V )
500 V (∆ U 25 V )
Main lifting Size
Group of mechanisms to FEM
K MP 71 B 2
% CDF
n
Rated current I Nand starting current I A f or 50 Hz
Starts / h 230 V
k W
rpm
400V
500 V
I N( A )
I A ( A )
I N( A )
I A ( A )
I N( A )
I A ( A )
cos
cos
ϕ
N
ϕ A
0,40
60
2840
360
3,7
16,4
2,1
9,5
1,5
6,8
0,52
0,74
0,75
60
2680
360
4,2
16,4
2,4
9,5
1,8
6,8
0,75
0,74
1 ,4
60
2720
360
7,3
33
4,2
19
3,0
13,7
0,80
0,82
K MK 90 B 2
2,1
60
2730
360
9,9
46
5,7
26
4,1
19
0,81
0,83
K MK 100 B 2
3 ,0
60
2780
360
14,6
77
8,4
44
6,1
32
0,78
0,78
K MK 71 B 2 K MK 80 B 2
Size
1 Bm 1 A m 2m
Group of mechanisms to FEM
Mains connection delay f use f or 50 Hz 1 )
Supply lines f or 5% voltage drop ∆ U and starting current I A f or 50 Hz 2)
230 V
400 V
500 V
A
A
A
mm²
m
mm²
m
mm²
m
6
6
6
1,5
46
1,5
100
1,5
100
6
6
6
1,5
46
1,5
100
1,5
100
16
10
6
2,5
34
1,5
62
1,5
100
K MK 90 B 2
16
10
10
2,5
24
1,5
45
1,5
77
K MK 100 B 2
20
16
10
2,5
15
1,5
28
1,5
48
K MP 71 B 2 K MK 71 B 2 K MK 80 B 2
4 0 2 0 3 1 / 5 6 p . 1 k
P
1 Bm 1 A m 2m
230 V (∆ U 11,5 V )
1) Fuse links also apply in conjunction with a cross travel motor. 2) The lengths of the supply lines are calculated on the basis of an earth loop impedance of 200 m
Ω.
400 V (∆ U 20 V )
500 V (∆ U 25 V )
Travel motor data
Size
P
% CDF
k W
Rated current IN and starting current I A f or 50 Hz
n 230 V
rpm
400V
500 V
I N( A )
I A ( A )
I N( A )
I A ( A )
I N( A )
I A ( A )
cos
cos
ϕ
N
ϕ A
13 / 3 PK F 2
0,2
40
2890
1,1
5,7
0,63
3,3
0,45
2,4
0,73
0,74
13 / 3 PK F 4
0,14
40
1390
0,77
2,6
0,44
1,5
0,32
1,1
0,76
0,74
13 / 3 PK F 8
0,05
40
710
0,95
2,2
0,55
1,3
0,4
0,91
0,48
0,7
13 / 6 PK F 2
0,3
40
2840
1,5
8,8
0,85
5
0,68
4
0,78
0,8
13 / 6 PK F 4
0,2
40
1320
1,1
3
0,62
1,7
0,49
1,4
0,86
0,88
13 / 6 PK F 8
0,1
40
710
1,6
3,7
0,95
2,1
0,68
1,5
0,50
0,72
13 / 6 PK F 8 / 2
0,07/ 0,27
40 / 20
680 / 2900
1,3 / 1,8
2,6 / 8,6
0,74 / 1,1
1,5 / 5,0
0,53 / 0,76
1,1 / 3,6
0,57 / 0,71
0,86 0,86
13 / 6 PK F 12 / 4
0.05/ 0,17
40 / 20
450 / 1440
2,2 / 1 ,8
2,8 / 6,2
1,3 / 1,1
1,6 / 3,6
0,91 / 0,76
1,2 / 2 ,8
0,66 / 0,55
0,82 / 0,86
Demag chain hoist DKUN 2 – 20 dimensions
b16 b18
b5
b17
b11 5 1 h
l2
b12 b8 2 1 h
1 d 4 1 h 1 h
d
1 1 C
b10 l3
l1
4 0 2 0 3 1 / 5 6 p . 1 k
Size
Motor
Cover
Chain collector box size
short long KMK DK UN 2 -200 -250
Code
K MP 71 B 2
l3
b 5 b 8 b 11 b 12 b 17 b 18 d 1 h 1 h 12 h 14 h 15
1
C 11
2
3
1
b 10
2
3
b 16
300 258 158
71 B 2
292 250 140 V 2
71 B 2 80 B 2 / 8
DK UN 5 -315
d
3
256 214 140
80 B 2 / 8 DK UN 2 -315
l2
2
V 1 80 Z 2 / 8
DK UN 2 -200 -250
l1
1
201 300 237 90 63,5 174 49
70 10,2 150 16
91
15 340 400 445 170 170 190 113 120 135
330 288 158 V 1 V 2
71 B 2
292 250 140 330 288 158 290 246 140
V 1 80 B 2 / 8 DK UN 5 -315
331 287 158
80 B 2 V 2 80 B 2 / 8
DK UN 5 -400 -500
307 263 100 69 194 49 71 B 2 V 1 331 287 178
80 B 2
331 287 158 V 2
90 B 2 / 8 DK UN 10 -630
90 B 2 90 B 2 / 8
DK UN 10 -800 -1000
74 12,2 168 16 100 21 365 415 470 170 170 190 118 125 140
290 246 140
90 Z 2 / 8 DK UN 5 -400 -500
331 287 158 331 287 158 208
359 315 178
Chain collector box size
V 1 V 2
4
5
6
4
5
6
4
5
6
368 314 178 90 B 2
255 V 1
90 B 2 / 8 DK UN 10 -800
399 340 120 94 246 60 90 B 2 V 2 100 B 2 / 8
DK UN 10 -1000
100 B 2
93 16,2 216 17 125 37
368 314 178 545 665
-
225 260
-
181 186
-
391 337 198 V 2
391 337 198
100 B 2 / 8 DK UN 16 -1000
90 B 2 / 8
V1
100 B 2 / 8
V 2
100 B 2 / 8
V 1
100 B 2 / 8
V 1
DK UN 20 -1250 100 B 2 / 8
V1
403 335 198
112 B 2 / 8
V2
452 384 222
DK UN 20 -1600 100 B 2 / 8
V1
403 335 198 299 443 414 150 101 313 80 128 20,2 272 22 158 44 607 727 807 225 260 320 195 200 210
112 B 2 / 8
V2
452 384 222
DK UN 20 -2000 112 B 2 / 8
V1
452 384 222
DK UN 16 -1250 DK UN 16 -1600
4 0 2 0 3 1 / 5 6 p . 1 k
368 314 178 255
399 340 120 94 246 60 391 337 198
93 16,2 216 17 125 37 545 665 745 225 260 320 197 202 212
-
Assembling RKDK low-headroom monorail hoists
Push travel trolley with Demag chain hoist DKUN with 1/1 reeving
Trolley A
Frame
Trolley B
Buffer Part no. 978 206 44
Chain hoist
T rolley crossbar lock nut T ightening torque Trolley size
Trolley A
T rolley B
RK 6 DK
80 Nm
50 Nm
RK 11 DK
120 Nm
80 Nm
RK 22 DK
160 Nm
120 Nm
Removing/fitting the trolley crossbar locknut If the locknut is completely removed from the crossbar, a new locknut acc. to DIN 985 must be used. The locknut can be screwed onto the trolley crossbar for pre-assembly without being pre-tensioned.
Chain arrangement for 1/1 reeving
Fix the limit stop to the 10th chain link at the dead (unloaded) end of the chain.
40964744.eps
For final assembly, only unscrew the lock nut until the trolley can be placed on the girder. Then tighten the locknut with the specified tightening torque.
4 0 2 0 3 1 / 5 6 p . 2 k 6
Assembling RKDK low-headroom monorail hoists
Push travel trolley with Demag chain hoist DKUN with 2/1 reeving
Trolley A
Frame
Trolley B
Buffer Part no. 978 206 44
Chain hoist
T rolley crossbar lock nut T ightening torque Trolley size
Trolley A
T rolley B
RK 6 DK
80 Nm
5 0 Nm
RK 11 DK
120 Nm
8 0 Nm
RK 22 DK
160 Nm
120 Nm
Removing/fitting the trolley crossbar locknut If the locknut is completely removed from the crossbar, a new locknut acc. to DIN 985 must be used. The locknut can be screwed onto the trolley crossbar for pre-assembly without being pre-tensioned. For final assembly, only unscrew the lock nut until the trolley can be placed on the girder. Then tighten the locknut with the specified tightening torque.
4 0 2 0 3 1 / 5 6 p . 2 k
Chain arrangement for 2/1 reeving
Fix the limit stop to the 10th chain link at the dead (unloaded) end of the chain.
40970044.eps
Trolley size 6 – RKDK Suitable for Demag chain hoist DKUN 2-200/250/315
Reeving 1/1 and 2/1
DKUN 5-400/500
1/1
DKUN 5-315
1/1 and 2/1
1/1 reeving Trolley A
Trolley B
A
40 200
110
22 19
130 105
24
100
5 5
2 5 9 6 Ø Ø
2 5
0 9
C
4 C
3 C
l1 l2 l
m1 m2 40259444.eps
40460044.eps
Hook dimension C from girder running surface Size
Hook dimension C
C3
Reeving
Chain collector box size
C4
1 / 1
2 / 1
1
2
3
DK UN 2-200 / 250 / 315
255
315
425
485
530
320
DK UN 5-315
280
350 450
500
555
340
DK UN 5-400 / 500
Tr olley
280
-
Flange width
b mm
Max. f lange thick ness
t mm
Trolley crossbar
I mm
58
66
74
82
90
91
98
m1
m2
Reeving
Chain collector box size
1 / 1
2 / 1
1
2
3
32
13
362
369
384
27
3,5 348
355
370
27
-
106
113
119
125
131
137
143
20 / w / o anti-tip pins 26 mm A = 177 / B = 182
A = 234 / B = 235
Position of distance washers (4 mm distance washer ) Required number of distance washers f or straight track s inside
-
1
2
3
4
-
1
2
3
3
4
5
6
7
outside
5
4
3
2
1
8
7
6
5
5
4
3
2
1
inside
-
1
2
3
4
-
1
2
2
4
4
5
5
6
outside
5
4
3
2
1
8
7
6
6
4
4
3
3
2
Side cheek , lef t A Side cheek , right Side cheek , lef t
l 1 mm
14
30,5
Side cheek , right
l 2 mm
14
30,5
inside
1
2
3
4
5
1
2
3
4
4
5
6
7
8
outside
5
4
3
2
1
8
7
6
5
5
4
3
2
1
inside
1
2
3
4
5
1
2
3
3
5
5
6
6
7
outside
5
4
3
2
1
8
7
6
6
4
4
3
3
2
Side cheek , lef t B Side cheek , right Trolley crossbar A T rolley
839 907 44 T ravel wheels
conical
dia. 65
839 632 44
cylindrical
dia. 61
839 634 44
Trolley crossbar B T rolley
839 918 44
839 812 44 T ravel
839 813 44
conical 839 820 44
4 0 2 0 3 1 / 5 6 p . 2 k 6
Trolley size 6 – RKDK
2/1 reeving Trolley B
A
Trolley B 39
200
110
130
19
105 16
100
21
5 , 5 5
0 6 7 5 Ø Ø
5 , 5 8
2 5
C 4 C 3 C
l
m1 m2 40259544.eps
40460144.eps
For weights see pages 7-8 Flange width
b mm
Tr olley Max. f lange thick ness
t mm
Trolley crossbar
144
149
155
163
170
178
185
200
201
210
220
240
260
280
300
18 / w / o anti-tip pins 26 mm
I mm
A = 287 / B = 292
A = 392 / B = 392
Position of distance washers (4 mm distance washer ) Required number of distance washers f or straight track s inside
-
1
2
3
3
4
5
7
-
2
3
5
8
10
13
outside
8
7
6
5
5
4
3
1
14
12
11
9
6
4
1
inside
-
-
1
2
3
4
5
7
-
-
2
5
7
10
12
outside
8
8
7
6
5
4
3
1
14
14
12
9
7
4
2
Side cheek , lef t A Side cheek , right Seitenschild Side cheek , lef t
l 1 mm
57
85,5
Side cheek , right
l 2 mm
57
85,5
inside
1
2
3
4
4
5
6
8
1
3
4
6
9
11
14
outside
8
7
6
5
5
4
3
1
14
12
11
9
6
4
1
inside
1
1
2
3
4
5
6
8
1
1
3
6
8
11
13
outside
8
8
7
6
5
4
3
1
14
14
12
9
7
4
2
Side cheek , lef t link s B Side cheek , right Trolley crossbar A 4 0 2 0 3 1 / 5 6 p . 2 k
T rolley
839 921 44 T ravel wheels
conical
dia. 65
839 632 44
cylindrical
dia. 61
839 634 44
Trolley crossbar B T ll
839 922 44
839 814 44 T ravel
839 815 44
conical 839 820 44
Trolley size 11 – RKDK Suitable for Demag chain hoist
Reeving DKUN 5-400/500
2/1
2/1 reeving Trolley A
Trolley B
A
44 25
110
12
235
127
27
144
0 7
0 0 1 8 1 Ø Ø
3 6 8 9
5 5
l1
95
4 C C
l2
2
3 C
l
m1 m2 40259644.eps
40460344.eps
Hook dimension C from girder running surface Size
Hook dimension C
DK UN 5-400 / 500
Tr olley
C3
350
Flange width
b mm
Max. f lange thick ness
t mm
Trolley crossbar
I mm
C4
m1
m2
Chain collector box size
Chain collector box size
1
2
3
1
2
3
450
500
555
348
355
370
58
66
74
82
340
90
91
40,5
98
106
113
119
125
131
137
143
16 / w / o anti-tip pins 27 mm A = 212 / B = 208
A = 265 / B = 265
Position of distance washers (4 mm distance washer ) Required number of distance washers f or straight track s inside
1
2
3
4
5
1
2
3
4
5
6
6
7
8
outside
5
4
3
2
1
8
7
6
5
4
3
3
2
1
inside
1
2
3
4
5
1
2
3
4
4
5
6
7
7
outside
5
4
3
2
1
7
6
5
4
4
3
2
1
1
Side cheek , lef t A Side cheek , right Side cheek , lef t
l 1 mm
14
30,5
Side cheek , right
l 2 mm
14
30,5
inside
1
2
3
4
5
1
2
3
4
4
5
6
7
8
outside
5
4
3
2
1
8
7
6
5
5
3
3
2
1
inside
1
2
3
4
5
1
2
3
4
5
6
7
8
8
outside
5
4
3
2
1
8
7
6
5
4
3
2
1
1
Side cheek , lef t B Side cheek , right Trolley crossbar
839 940 44
839 941 44
A Trolley
840 103 44
Trolley crossbar B
839 832 44 T ravel
conical
dia. 65
839 833 44 839 840 44
4 0 2 0 3 1 / 5 6 p . 2 k 6
Trolley size 11 - RKDK
2/1 reeving Trolley B
Trolley B
A
46 110
235
127
28
144
27
30
5 , 4 6
2 5 9 6 Ø Ø
5 , 0 9
5 5
95
l
4 C C
3 C
m1 m2 40460344.eps
40259744.eps
For weights see pages 7-8 Flange width
b mm
Tr olley Max. f lange thick ness
t mm
Trolley crossbar
144
149
155
163
170
178
185
200
201
210
220
240
260
280
300
16 / w / o anti-tip pins 27 mm
I mm
A = 322 / B = 318
A = 422 / B = 423
Position of distance washers (4 mm distance washer ) Required number of distance washers f or straight track s inside
1
2
3
4
5
6
7
8
1
3
4
6
7
11
14
outside
8
7
6
5
4
3
2
1
14
12
11
9
8
4
1
inside
1
2
2
3
4
5
6
8
1
2
3
6
7
11
13
outside
8
7
7
6
5
4
3
1
13
12
11
8
7
3
1
Side cheek , lef t A Side cheek , right Side cheek , lef t
l 1 mm
57
85,5
Side cheek , right
l 2 mm
57
85,5
inside
1
2
3
4
5
6
7
8
1
3
4
6
7
11
14
outside
8
7
6
5
4
3
2
1
14
12
11
9
8
4
1
inside
1
2
2
3
4
5
6
8
1
2
3
6
7
11
13
outside
8
7
7
6
5
4
3
1
13
12
11
8
7
3
1
Side cheek , lef t B Side cheek , right Trolley crossbar 4 0 2 0 3 1 / 5 6 p . 2 k
839 942 44
839 943 44
A Trolley
840 103 44
Trolley crossbar B
839 834 44 T ravel
conical
dia. 65
839 835 44 839 840 44
Trolley size 11 – RKDK Suitable for Demag chain hoist
Reeving DKUN 10-800/1000
1/1
DKUN 10-630
1/1 and 2/1
1/1 reeving Trolley A
Trolley B
A
44 25
145
12
300
127
27
144
0 7
0 0 1 8 1 Ø Ø
0 1 Ø 3 6 8 9
3 4
C
l 151
4 C
3 C
m1 m2 40267944.eps
40469044.eps
Hook dimension C from girder running surface Size
Hook dimension C
C3
Reeving
Cain collector box size
1 / 1
2 / 1
DK UN 10 - 800 / 1000
4
5
630
750
m1
m2
Reeving
Cain collector box size
1 / 1
2 / 1
4
5
54
21,5
430
435
320
DK UN 10 - 630
Tr olley
C4
430
420
Flange width
b mm
91
98
106
113
119
Max. f lange thick ness
t mm
16
Trolley crossbar
I mm
A = 265 / B = 265
125
131
137
143
Position of distance washers (4 mm distance washer ) Required number of distance washers f or straight track s
A
inside
1
2
3
4
5
6
6
7
8
outside
8
7
6
5
4
3
3
2
1
inside
1
2
3
4
4
5
6
7
7
outside
7
6
5
4
4
3
2
1
1
inside
1
2
3
4
5
6
6
7
8
outside
8
7
6
5
4
3
3
2
1
inside
1
2
3
4
5
6
7
8
8
outside
8
7
6
5
4
3
2
1
1
Side cheek , lef t
Side cheek , right
Side cheek , lef t B Side cheek , right Trolley crossbar
839 968 44
Trolley
840 103 44
Trolley crossbar
839 833 44
A
B
T ravel
conical
dia. 65
839 840 44
4 0 2 0 3 1 / 5 6 p . 2 k 6
Trolley size 11
2/1 reeving Trolley B
Trolley B
A
46 145
127
300
28
144
27
30
5 , 4 6
2 5 9 6 Ø Ø
5 , 0 9
3 4
151
4 C C
l
3 C
m1 m2 40469144.eps
40259744.eps
For weights see pages 7-8
Tr olley
Flange width
b mm
Max. f lange thick ness
t mm
Trolley crossbar
I mm
144
149
155
163
170
178
185
200
201
210
220
240
260
280
300
16 A = 322 / B = 318
A = 422 / B = 423
Position of distance washers (4 mm distance washer ) Required number of distance washers f or straight track s
A
inside
1
2
3
4
5
6
7
8
1
3
4
6
7
11
14
outside
8
7
6
5
4
3
2
1
14
12
11
9
8
4
1
inside
1
2
2
3
4
5
6
8
1
2
3
6
7
11
13
outside
8
7
7
6
5
4
3
1
13
12
11
8
7
3
1
inside
1
2
3
4
5
6
7
8
1
3
4
6
7
11
14
outside
8
7
6
5
4
3
2
1
14
12
11
9
8
4
1
inside
1
2
2
3
4
5
6
8
1
2
3
6
7
11
13
outside
8
7
7
6
5
4
3
1
13
12
11
8
7
3
1
Side cheek , lef t
Side cheek , right
Side cheek , lef t B Side cheek , right Trolley crossbar 4 0 2 0 3 1 / 5 6 p . 2 k
839 969 44
839 970 44
A Trolley
840 103 44
Trolley crossbar B
839 834 44 T ravel
conical
dia. 65
839 835 44 839 840 44
Trolley size 22 – RKDK Suitable for Demag chain hoist
Reeving DKUN 10-800/1000
2/1
2/1 reeving Trolley A
Trolley B
55
A
145
350
159
28
168
15
0 5 1 Ø
30
5 4
2 1 1 Ø
7 8 5 3 1
6 6
2 1
101
4 C C
l1 l2
3 C
l
m1 m2
41013144.eps
41013044.eps
Hook dimension C from girder running surface Size
Hook dimension C
C3
C4
m1
m2
Chain collector box size
DK UN 10 - 800 / 1000
Tr olley
440
82
4
5
655
775
90
98
Chain collector box size
440
106
72
Flange width
b mm
113
119
Max. f lange thick ness
t mm
22 / w / o anti-tip pins 35 mm
Trolley crossbar
I mm
A = 283 / B = 265
125
4
5
576
581
131
137
143
Position of distance washers (4 mm distance washer ) Required number of distance washers f or straight track s inside
1
2
3
4
5
6
7
7
8
9
outside
9
8
7
6
5
4
3
3
2
1
inside
2
3
4
5
6
6
7
8
9
9
outside
8
7
6
5
4
4
3
2
1
1
Side cheek , lef t A Side cheek , right Side cheek , lef t
l 1 mm
21,5
Side cheek , right
l 2 mm
21,5
inside
1
2
3
4
5
6
7
7
8
9
outside
9
8
7
6
5
4
3
3
2
1
inside
2
3
4
5
6
6
7
8
9
9
outside
8
7
6
5
4
4
3
2
1
1
Side cheek , lef t B Side cheek , right Trolley crossbar
839 960 44
Trolley
840 113 44
Trolley crossbar
839 851 44
A
4 0 2 0 3 1 / 5 6 p . 2 k 6
Trolley size 22 – RKDK
2/1 reeving Trolley B
A
145
Trolley B
350
159
44
168
24 12
27,5
5 5
0 0 1 8 1 Ø Ø 6 6
101
9 1 1
4 C C
3 C
l
m1 m2
41013244.eps
41013044.eps
For weights see pages 7-8
Tr olley
Flange width
b mm
Max. f lange thick ness
t mm
Trolley crossbar
144
149
155
163
170
178
185
200
201
210
220
240
260
280
300
22 / w / o anti-tip pins 35 mm A = 340 / B = 322 A =440 / B = 422 A = 452 / B = 426 A = 452 / B = 426 Position of distance washers (4 mm distance washer ) Required number of distance washers f or straight track s
I mm
inside
1
2
2
3
4
5
6
8
1
2
3
6
8
11
14
outside
8
7
7
6
5
4
3
1
14
13
12
9
7
4
1
inside
1
1
3
4
5
6
6
8
1
3
4
6
9
11
13
outside
8
8
6
5
4
3
3
1
13
11
10
8
5
3
1
Side cheek , lef t A Side cheek , right Side cheek , lef t
l 1 mm
54
82,5
Side cheek , right
l 2 mm
54
82,5
inside
1
2
2
3
4
5
6
8
1
2
3
6
8
11
14
outside
8
7
7
6
5
4
3
1
14
13
12
9
7
4
1
inside
1
1
3
4
5
6
6
8
1
3
4
6
9
11
13
outside
8
8
6
5
4
3
3
1
13
11
10
8
5
3
1
Side cheek , lef t B Side cheek , right 4 0 2 0 3 1 / 5 6 p . 2 k
Trolley crossbar
839 961 44
839 962 44
A Trolley Trolley crossbar
840 113 44 839 852 44
839 853 44
Assembling EKDK low-headroom monorail hoists
Electric travel trolley with Demag chain hoist DKUN with 1/1 reeving
Trolley A
Frame
Trolley B
Travel drive
Buffer Part no. 978 206 44 For travel drive assembly see page 30 Chain hoist
T rolley crossbar lock nut T ightening torque Trolley size
Trolley A
T rolley B
EK 11 DK
120 Nm
80 Nm
EK 22 DK
160 Nm
120 Nm
Removing/fitting the trolley crossbar locknut If the locknut is completely removed from the crossbar, a new locknut acc. to DIN 985 must be used. The locknut can be screwed onto the trolley crossbar for pre-assembly without being pre-tensioned.
Chain arrangement for 1/1 reeving
Fit the limit stop to the 10th chain link at the dead (unloaded) end of the chain.
40970144.eps
For final assembly, only unscrew the lock nut until the trolley can be placed on the girder. Then tighten the locknut with the specified tightening torque.
4 0 2 0 3 1 / 5 6 p . 3 k
Assembling EKDK low-headroom monorail hoists
Electric travel trolley with Demag chain hoist DKUN with 2/1 reeving
Trolley A
Frame
Trolley B
Travel drive
Buffer Part no. 978 206 44
For travel drive assembly see page 30
Chain hoist
T rolley crossbar lock nut T ightening torque Trolley size
Trolley A
T rolley B
EK 11 DK
120 Nm
80 Nm
EK 22 DK
160 Nm
120 Nm
Removing/fitting the trolley crossbar locknut If the locknut is completely removed from the crossbar, a new locknut acc. to DIN 985 must be used. The locknut can be screwed onto the trolley crossbar for pre-assembly without being pre-tensioned. For final assembly, only unscrew the lock nut until the trolley can be placed on the girder. Then tighten the locknut with the specified tightening torque.
4 0 2 0 3 1 / 5 6 p . 3 k 6
Chain arrangement for 2/1 reeving
Fit the limit stop to the 10th chain link at the dead (unloaded) end of the chain.
40964844.eps
Trolley size 11 – EKDK Suitable for Demag chain hoist DKUN 2-200/250/315
Reeving 1/1 and 2/1
DKUN 5-315/400/500
1/1 and 2/1
Reeving 1/1 Trolley A
Trolley B
A
44 27
48
25
Mot. 13/6 = 235
31
12
0 7
Mot. 13/3 = 175 110
127
235
29
0 0 1 8 1 Ø Ø
144
1 2 1
0 1 1 3 8 5 6
8 9
5 5
0 8 1
0 1 Ø
C 4 C
95 l
3 C
m1 m2 40460244.eps
40268044.eps
For weights see pages 7-8 Hook dimension C from girder running surface Size
Hook dimension C
C3
Reeving
Chain collector box size
C4
1 / 1
2 / 1
1
2
3
DK UN 2 - 200 / 250 / 315
255
315
425
485
530
DK UN 5 - 315 / 400 / 500
280
350
450
500
555
Tr olley
Flange width
b mm
Max. f lange thick ness
t mm
Trolley crossbar
I mm
58
66
74
82
90
m1
m2
Reeving
Chain collector box size
1 / 1
2 / 1
1
2
3
320
68
49,5
397
404
419
340
63,5
40,5
383
390
405
91
98
106
113
119
125
131
137
143
16 / w / o anti-tip pins 27 mm A = 171 / B = 208
A = 224 / B = 265
Position of distance washers (4 mm distance washer ) Required number of distance washers f or straight track s inside
1
2
3
4
5
1
2
3
4
5
5
6
7
8
outside
9
7
5
3
1
14
12
10
8
7
5
4
2
1
Side cheek , right
inside
2
3
4
5
6
2
3
4
5
5
7
7
8
8
Side cheek , lef t
l 1 mm
14
30,5
Side cheek , right
l 2 mm
14
30,5
Side cheek , lef t A
inside
1
2
3
4
5
1
2
3
4
5
6
6
7
8
outside
5
4
3
2
1
8
7
6
5
4
3
3
2
1
inside
1
2
3
4
5
1
2
3
4
5
6
7
8
8
outside
5
4
3
2
1
8
7
6
5
4
3
2
1
1
Side cheek , lef t B Side cheek , right Trolley crossbar
839 895 44
839 896 44
A Trolley
840 104 44
Trolley crossbar B
839 832 44 T ravel
conical
dia. 65
839 833 44 839 840 44
4 0 2 0 3 1 / 5 6 p . 3 k
Trolley size 11 – EKDK
Reeving 2/1 Trolley B
Trolley B
A
46 110
235
127
28
144
27
30
5 , 4 6
2 5 9 6 Ø Ø
5 , 0 9
5 5
95
l
4 C C
3 C
m1 m2
40259744.eps
40460344.eps
Possible tr avel speeds in appr ox. ... m / min Tr avel dr ive
Par t no.
Tr olley
V oltage
28
14
7
7 / 28
4,6 / 14
13 / 3 PK F 2
13 / 3 PK F 4
13 / 3 PK F 8
13 / 6 PK F 8 / 2
13 / 6 PK F 12 / 4
230 / 400 V
563 062 44
563 064 44
563 067 44
-
-
400 V
-
-
-
563 057 44
563 056 44
Flange width
b mm
max. f lange thick ness
t mm
Trolley crossbar
I mm
144
149
155
163
170
178
185
200
201
210
220
240
260
280
300
16 / w / o anti-tip pins 27 mm A = 281 / B = 318
A = 381 / B = 423
Position of distance washers (4 mm distance washer ) Required number of distance washers f or straight track s inside
1
2
2
3
4
5
6
8
1
2
4
6
9
11
14
outside
15
13
12
10
8
6
4
-
26
23
21
16
11
6
1
Side cheek , right
inside
2
3
4
5
6
7
8
10
2
4
4
7
9
12
14
Side cheek , lef t
l 1 mm
57
85,5
Side cheek , right
l 2 mm
57
85,5
Side cheek , lef t A
inside
1
2
3
4
5
6
7
8
1
3
4
6
7
11
14
outside
8
7
6
5
4
3
2
1
14
12
11
9
8
4
1
inside
1
2
2
3
4
5
6
8
1
2
3
6
7
11
13
outside
8
7
7
6
5
4
3
1
13
12
11
8
7
3
1
Side cheek , lef t B Side cheek , right
4 0 2 0 3 1 / 5 6 p . 3 k 6
Trolley crossbar
839 946 44
839 947 44
A Trolley
840 104 44
Trolley crossbar B
839 834 44 T
l
conical
dia. 65
839 835 44 839 840 44
Trolley size 11 – EKDK Suitable for Demag chain hoist
Reeving DKUN 10-800/1000 DKUN 10-630
1/1 1/1 and 2/1
Reeving 1/1 Trolley A
Trolley B
A
44 27
48
25
Mot. 13/6 = 235
31
12
0 7
Mot. 13/3 = 175 145
300
127
29
0 0 1 8 1 Ø Ø
144
1 2 1
0 1 1 8 3 5 6
8 9
3 4
0 8 1
0 1 Ø
C
151
4 C
3 C
l
m1 m2 40268044.eps
40469044.eps
For weights see pages 7-8 Hook dimension C from girder running surface Size
DK UN 10 - 800 / 1000 DK UN 10 - 630
Tr olley
Hook dimension C
C3
Reeving
Chain collector box size
1 / 1
2 / 1
320
-
320
C4
4
5
630
750
b mm
max. f lange thick ness
t mm
Trolley crossbar
I mm
91
98
m2
Reeving
Chain collector box size
1 / 1
2 / 1
54
-
54
21,5
430
420
Flange width
m1
106
113
119
125
131
4
5
430
435
137
143
16 A = 224 / B = 265 Position of distance washers (4 mm distance washer ) Required number of distance washers f or straight track
A
inside
1
2
3
4
5
5
6
7
8
outside
14
12
10
8
7
5
4
2
1
inside
2
3
4
5
5
7
7
8
8
inside
1
2
3
4
5
6
6
7
8
outside
8
7
6
5
4
3
3
2
1
inside
1
2
3
4
5
6
7
8
8
outside
8
7
6
5
4
3
2
1
1
Side cheek , lef t Side cheek , right Side cheek , lef t
B Side cheek , right Trolley crossbar
839 951 44
Trolley
840 104 44
Trolley crossbar
839 833 44
A
B
T ravel
conical
dia. 65
839 840 44
4 0 2 0 3 1 / 5 6 p . 3 k
Trolley size 11 – EKDK
Reeving 2/1 Trolley B
Trolley B
A
46 145
300
127
28
144
27
30
5 , 4 6
2 5 9 6 Ø Ø
5 , 0 9
3 4
151
4 C C
l
3 C
m1 m2 40469144.eps
40259744.eps
Possible tr avel speeds in appr ox. ... m / min Tr avel dr ive
Par t no.
V oltage
28
14
7
7 / 28
4,6 / 14
13 / 6 PK F 8 / 2
13 / 6 PK F 12 / 4
13 / 3 PK F 2
13 / 3 PK F 4
13 / 3 PK F 8
230 / 400 V
563 062 44
563 064 44
563 067 44
-
-
400 V
-
-
-
563 057 44
563 056 44
Flange width
b mm
Tr olley max. f lange thick ness
t mm
Trolley crossbar
144
149
155
163
170
178
185
200
201
210
220
240
260
280
300
16
I mm
A = 281 / B = 318
A = 381 / B = 423
Position of distance washers (4 mm distance washer ) Required number of distance washers f or straight track A
inside
1
2
2
3
4
5
6
8
1
2
4
6
9
11
14
outside
15
13
12
10
8
6
4
-
26
23
21
16
11
6
1
inside
2
3
4
5
6
7
8
10
2
4
4
7
9
12
14
inside
1
2
3
4
5
6
7
8
1
3
4
6
7
11
14
outside
8
7
6
5
4
3
2
1
14
12
11
9
8
4
1
inside
1
2
2
3
4
5
6
8
1
2
3
6
7
11
13
outside
8
7
7
6
5
4
3
1
13
12
11
8
7
3
1
Side cheek , lef t Side cheek , right Side cheek , lef t
B Side cheek , right
4 0 2 0 3 1 / 5 6 p . 3 k 6
Trolley crossbar
839 952 44
839 953 44
A Trolley
840 104 44
Trolley crossbar B
839 834 44 T
l
conical
dia 65
839 835 44 839 840 44
Trolley size 22 – EKDK Suitable for Demag chain hoist
Reeving DKUN 10-800/1000
2/1
Reeving 2/1 Trolley A
Trolley B
A
55 61
30 28 15
5 4 0 5 1 Ø
2 1 1 Ø
Mot. 13/6 = 175 Mot. 13/6 = 235
38
145
350
159 168
36
9 , 3 5 1 Ø
5 3 1
7 8
5 4 1
0 0 1
6 6
0 8 1
2 1 Ø
101 l1
4 C C
3 C
l2 l
m1 m2
41012944.eps
41013044.eps
For weights see pages 7-8 Hook dimension C from girder running surface Size
Hook dimension C
C3
C4
m1
m2
Chain collector box size
DK UN 10 - 800 / 1000
Tr olley
440
82
4
5
655
775
90
98
Chain collector box size
440
106
72
Flange width
b mm
113
119
max. f lange thick ness
t mm
22 / w / o anti-tip pins 35 mm
Trolley crossbar
I mm
A = 235 / B = 265
125
4
5
576
581
131
137
143
Position of distance washers (4 mm distance washer ) Required number of distance washers f or straight track inside
2
3
4
5
6
6
7
8
9
9
outside
16
14
12
10
8
7
5
4
2
1
Side cheek , right
inside
3
4
5
6
7
8
9
9
10
11
Side cheek , lef t
l 1 mm
21,5
Side cheek , right
l 2 mm
21,5
Side cheek , lef t A
inside
1
2
3
4
5
6
7
7
8
9
outside
9
8
7
6
5
4
3
3
2
1
inside
2
3
4
5
6
6
7
8
9
9
outside
8
7
6
5
4
4
3
2
1
1
Side cheek , lef t B Side cheek , right Trolley crossbar
839 963 44
Trolley
840 114 44
Trolley crossbar
839 851 44
A
4 0 2 0 3 1 / 5 6 p . 3 k
Trolley size 22 – EKDK
Reeving 2/1 Trolley B
Trolley B
A
145
350
159
44
168
24 12
27,5
5 5
0 0 1 8 1 Ø Ø 6 6
101
9 1 1
4 C C
3 C
l
m1 m2
41013044.eps
41013244.eps
Possible tr avel speeds in appr ox. ... m / min Tr avel dr ive
Par t no.
Tr olley
28
V oltage
14
7
7 / 28
4,6 / 14
13 / 3 PK F 2
13 / 3 PK F 4
13 / 3 PK F 8
13 / 6 PK F 8 / 2
13 / 6 PK F 12 / 4
230 / 400 V
563 062 44
563 064 44
563 067 44
-
-
400 V
-
-
-
563 057 44
563 056 44
Flange width
b mm
max. f lange thick ness
t mm
Trolley crossbar
I mm
144
149
155
163
170
178
185
200
201
210
220
240
260
280
300
22 / w / o anti-tip pins 35 mm A = 340 / B = 322
A = 440 / B = 422
Position of distance washers (4 mm distance washer ) Required number of distance washers f or straight track inside
1
2
3
4
5
5
6
8
1
2
3
6
9
11
14
outside
15
14
12
10
8
6
5
1
26
23
20
16
11
6
1
Side cheek , right
inside
3
3
4
5
6
8
8
10
3
5
7
8
10
13
15
Side cheek , lef t
l 1 mm
54
82,5
Side cheek , right
l 2 mm
54
82,5
Side cheek , lef t A
inside
1
2
2
3
4
5
6
8
1
2
3
6
8
11
14
outside
8
7
7
6
5
4
3
1
14
13
12
9
7
4
1
inside
1
1
3
4
5
6
6
8
1
3
4
6
9
11
13
outside
8
8
6
5
4
3
3
1
13
11
10
8
5
3
1
Side cheek , lef t B Side cheek , right 4 0 2 0 3 1 / 5 6 p . 3 k 6
Trolley crossbar
839 964 44
839 965 44
A Trolley Trolley crossbar
840 114 44 839 852 44
839 853 44
Fitting the travel drive
EU 11/EU 22 DK
Tightening torque 42 Nm 2
4
5
6
1 2mm
3
Grease enclosure The trolley crossbar (1) of the EU 11 DK /EU 22 DK must be held at this point with a wrench. SW 32 = EU 11 DK SW 40 = EU 22 DK
Fig. 7 Assembling the trolley
Tightening torque EU 11 DK= 120 Nm EU 22 DK= 160 Nm
40960444.eps
41140944.eps
Insert trolley crossbar (1) into side cheek (2) (see fig. 7). Then adjust the trolley according to the girder flange width of the track by arranging the distance washers as specified in the tables on pages 22 – 29, 32 – 33, 36 – 39. EU11/EU22 DK: The locknut (3) must be tightened to the specified tightening torque (see fig. 7). Since girder flange width tolerances are relatively high, the gap between the travel wheel flange and the girder flange must be checked on both sides to ensure that the play does not exceed 2 mm.
Fitting the travel drive
Knock the split sleeve into the hole in the side cheek (2). Then fill the travel drive with grease – approx. 60 g DG 67B, part no. 011 058 44 – see fig. 7. Screw travel drive (6) to side cheek (2) with screw (5). Fit the travel drive in such a way that the play between the teeth of the drive pinion and the two travel wheels is the same.
Removing/fitting the trolley crossbar locknut EU 11/EU 22 DK
If the locknut is completely removed from the crossbar, a new locknut acc. to DIN 985 must be used. The locknut can be screwed onto the trolley crossbar for pre-assembly without being pre-tensioned. For final assembly, only unscrew the locknut until the trolley can be placed on the girder. Then tighten the locknut with th specified tightening torque (see fig. 7). 4 0 2 0 3 1 / 5 6 p . 3 k
Assembling EKDK low-headroom monorail hoists
Electric travel trolley with Demag chain hoist DKUN 16 with 2/1 reeving Trolley B
Frame
Trolley A
Buffer Part no. 978 206 44
Travel drive
For travel drive assembly see page 30
Chain hoist
Chain arrangement for 2/1 reeving
Fit the limit stop to the 10th chain link at the dead (unloaded) end of the chain.
T rolley crossbar lock nut T ightening torque Trolley size
Trolley A
T rolley B
EK 22 DK
160 Nm
120 Nm 42281244.eps
Removing/fitting the trolley crossbar locknut If the locknut is completely removed from the crossbar, a new locknut acc. to DIN 985 must be used. The locknut can be screwed onto the trolley crossbar for pre-assembly without being pre-tensioned. For final assembly, only unscrew the lock nut until the trolley can be placed on the girder. Then tighten the locknut with the specified tightening torque.
4 0 2 0 3 1 / 5 6 p . 3 k 6
Trolley size 22 – EKDK Suitable for Demag chain hoist
Reeving DKUN 16-1000/1250/1600
2/1
Reeving 2/1 Trolley A
Trolley B
A
42281344.eps
42281444.eps
For weights see pages 7-8 Hook dimension C from girder running surface Size
Hook dimension C without
C3
with
Limit switch arrangement DK UN 16 - 1000 / 1250 / 1600
Tr olley
510
m2
Chain collector box size 4
5
6
645
675
795
875
98
106
113
C4
490
119
Chain collector box size
m1
80
Flange width
b mm
125
max. f lange thick ness
t mm
22 / w / o anti-tip pins 30 mm
Trolley crossbar
I mm
A = 235 / B = 332
4
5
6
650
655
665
131
137
143
Position of distance washers (4 mm distance washer ) Required number of distance washers f or straight track Side cheek , lef t A
inside
2
3
4
5
6
7
7
8
outside
1
2
3
4
4
5
6
7
13
11
9
7
6
4
3
1
Side cheek , right inside Side cheek , lef t
l 1 mm
29
Side cheek , right
l 2 mm
29
inside
1
2
3
4
5
5
6
7
14
13
12
11
10
10
9
8
1
2
3
4
5
6
6
7
14
13
12
11
10
9
9
8
Side cheek , lef t outside B inside Side cheek , right outside Trolley crossbar
840 505 44
Trolley
840 114 44
Trolley crossbar
837 541 44
Trolley
840 112 44
A
B
4 0 2 0 3 1 / 5 6 p . 3 k
Trolley size 22 – EKDK
Reeving 2/1 Trolley B
A
Trolley B
42281344.eps
42281844.eps
Possible tr avel speeds in appr ox. ... m / min Tr avel dr ive
Par t no.
Tr olley
Voltage
380 / 400 V
Flange width
b mm
max. f lange thick ness
t mm
Trolley crossbar
I mm
28
14
7
7 / 28
4,6 / 14
13 / 6 PF 2
13 / 6 PF 4
13 / 6 PF 8
13 / 6 PF 8 / 2
13 / 6 PF 12 / 4
803 704 46
803 703 46
803 702 46
803 705 46
803 706 46
144
149
155
163
170
178
185
200
201
210
220
240
260
280
300
22 / w / o anti-tip pins 30 mm A = 292 / B = 322
A = 392 / B = 422
Position of distance washers (4 mm distance washer ) Required number of distance washers f or straight track Side cheek , lef t A
inside
3
3
4
5
6
7
8
10
3
4
5
7
10
12
15
outside
1
2
3
3
4
5
6
8
1
2
3
6
8
11
13
15
14
13
11
9
7
5
1
26
24
22
17
12
7
2
Side cheek , right inside Side cheek , lef t
l 1 mm
51,5
80
Side cheek , right
l 2 mm
51,5
80
inside
7
7
8
9
10
11
12
14
1
2
3
6
8
11
14
outside
8
8
7
6
5
4
3
1
14
13
12
9
7
4
1
inside
7
8
9
10
10
12
12
14
1
2
4
6
9
11
13
outside
8
7
6
5
5
3
3
1
13
12
10
8
5
3
1
Side cheek , lef t B Side cheek , right Trolley crossbar
840 506 44
840 507 44
A 4 0 2 0 3 1 / 5 6 p . 3 k 6
Trolley Trolley crossbar
840 114 44 837 541 44
837 542 44
B Trolley
840 112 44
Assembling EKDK low-headroom monorail hoists
Electric travel trolley with Demag chain hoist DKUN 20 with 1/1 reeving
Frame Travel drive
Trolley B Trolley A
Buffer Part no. 978 206 44
For travel drive assembly see page 30 Chain hoist
Chain arrangement for 1/1 reeving
Fit the limit stop to the 10th chain link at the dead (unloaded) end of the chain.
T rolley crossbar lock nut T ightening torque Trolley size
Trolley A
T rolley B
EK 11 DK
120 Nm
120 Nm 41452744.eps
Removing/fitting the trolley crossbar locknut If the locknut is completely removed from the crossbar, a new locknut acc. to DIN 985 must be used. The locknut can be screwed onto the trolley crossbar for pre-assembly without being pre-tensioned. For final assembly, only unscrew the lock nut until the trolley can be placed on the girder. Then tighten the locknut with the specified tightening torque.
4 0 2 0 3 1 / 5 6 p . 3 k
Assembling EKDK low-headroom monorail hoists
Electric travel trolley with Demag chain hoist DKUN 20 with 2/1 reeving
Trolley B
Travel drive
Frame Trolley A
Buffer Part no. 978 206 44
Travel drive
For travel drive assembly see page 30 Chain hoist
Chain arrangement for 2/1 reeving
Fit the limit stop to the 10th chain link at the dead (unloaded) end of the chain.
T rolley crossbar lock nut T ightening torque Trolley size
Trolley A
T rolley B
EK 22 DK
160 Nm
160 Nm 41452844.eps
Removing/fitting the trolley crossbar locknut If the locknut is completely removed from the crossbar, a new locknut acc. to DIN 985 must be used. The locknut can be screwed onto the trolley crossbar for pre-assembly without being pre-tensioned. For final assembly, only unscrew the lock nut until the trolley can be placed on the girder. Then tighten the locknut with the specified tightening torque.
4 0 2 0 3 1 / 5 6 p . 3 k 6
Trolley size 11 – EKDK Suitable for Demag chain hoist
Reeving DKUN 20-1250/1600/2000
1/1
Reeving 1/1 Trolley A
Trolley B
44
A
130
25
127
12
27
548
127 144
144
0 7
0 0 1 8 1 Ø Ø
3 4
8 9
240 120 C 0 5 5
3 C
I
224
41652644.eps
41470444.eps
For weights see pages 7-8 Hook dimension C from girder running surface Size
Hook dimension C without
C3 Chain collector box size
with
Limit switch arrangement DK UN 20 - 1250 / 1600 / 2000
Tr olley
Flange width
b mm
max. f lange thick ness
t mm
Trolley crossbar
I mm
90
98
410
106
520
113
119
125
5
6
865
945
131
137
143
16 A = 271 / B = 224 Position of distance washers (4 mm distance washer ) Required number of distance washers f or straight track
A
inside
1
2
3
4
5
6
7
7
8
outside
9
8
7
6
5
4
3
3
2
inside
2
3
4
5
6
6
7
8
9
inside
8
7
6
5
4
4
3
2
1
outside
2
3
4
5
6
6
7
8
9
inside
15
13
11
9
7
6
4
3
1
outside
2
3
4
5
6
7
8
8
9
Side cheek , lef t
Side cheek , right
Side cheek , lef t B Side cheek , right Trolley crossbar cpl.
840 508 44
Trolley cpl.
840 103 44
Trolley crossbar cpl
840 502 44
A
4 0 2 0 3 1 / 5 6 p . 3 k
Trolley size 11 – EKDK
Reeving 1/1 Trolley B
Trolley B
A
44 48
27
130 127
548
29
12
144
144
0 7
3 4
0 1 1 Ø
Mot 13/6 = 235
31
25
127
Mot 13/3 = 175
0 8 Ø
3 8 6 5
8 9
1 2 1
0 1 1
0 8 1
0 1
240 120
0 1 1
C 0 5 5
3 C
I
224
41470444.eps
41652544.eps
Possible tr avel speeds in appr ox. ... m / min Tr avel dr ive
Par t no.
Tr olley
V oltage
28
14
7
7 / 28
4,6 / 14
13 / 3 PK F 2
13 / 3 PK F 4
13 / 3 PK F 8
13 / 6 PK F 8 / 2
13 / 6 PK F 12 / 4
230 / 400 V
563 062 44
563 064 44
563 067 44
-
-
400 V
-
-
-
563 057 44
563 056 44
Flange width
b mm
max. f lange thick ness
t mm
Trolley crossbar
I mm
144
149
155
163
170
178
185
200
201
210
220
240
260
280
300
16 A = 324 / B = 281
A = 429 / B = 381
Position of distance washers (4 mm distance washer ) Required number of distance washers f or straight track
A
inside
1
1
2
3
4
5
6
8
1
2
3
5
8
10
13
outside
8
8
7
6
5
4
3
1
14
13
12
10
7
5
2
inside
1
2
2
3
4
5
6
8
1
2
3
6
8
11
13
inside
8
7
7
6
5
4
3
1
14
13
12
9
7
4
2
outside
1
2
2
3
4
5
6
8
1
2
3
6
8
11
13
inside
15
14
13
11
9
7
5
1
26
24
22
17
12
7
2
outside
2
2
3
4
5
6
7
9
2
3
4
6
9
11
14
Side cheek , lef t
Side cheek , right
Side cheek , lef t B 4 0 2 0 3 1 / 5 6 p . 3 k 6
Side cheek , right Trolley crossbar cpl.
840 509 44
840 510 44
A Trolley cpl. Trolley crossbar cpl
840 103 44 840 503 44
840 504 44
Trolley size 22 – EKDK Suitable for Demag chain hoist Reeving DKUN 20-1250/1600/2000
2/1
Reeving 2/1 Trolley B
Trolley A
A
159 130 168
55 Mot 13/3 = 175 Mot 13/6 = 235
61
5 4 1 0 8 1
168
30 28
38
15
36
9 , 3 5 1 Ø 0 0 7 1 8
159
578
2 5 5 4
0 2 5 1 1 1 Ø Ø
240 90 4 6 5
5 3 1
2 1 Ø
C 3 C
8 9
I
211
41652946.eps
41470544.eps
For weights see pages 7-8 Hook dimension C from girder running surface Size
Hook dimension C without
C3 Chain collector box
with
Limit switch arrangement DK UN 20 - 1250 / 1600 / 2000
Tr olley
98
106
555
113
655
Flange width
b mm
119
125
max. f lange thick ness
t mm
22 / w / o anti-tip pins 24 mm
Trolley crossbar
I mm
A = 235 / B = 235
5
6
870
950
131
137
143
Position of distance washers (4 mm distance washer ) Required number of distance washers f or straight track A
Side cheek , lef t
inside
2
3
4
5
6
7
7
8
inside
1
2
3
4
4
5
6
7
outside
13
11
9
7
6
4
3
1
inside
3
4
5
6
6
7
8
9
inside
0
1
2
3
4
5
5
6
outside
13
11
9
7
6
4
3
1
Side cheek , right Side cheek , lef t B Side cheek , right Trolley crossbar cpl.
840 505 44
Trolley cpl.
840 114 44
A / B
4 0 2 0 3 1 / 5 6 p . 3 k
Trolley size 22 – EKDK
Reeving 2/1 Trolley B
Trolley B
A
159 130
159
578 168
168
55 61
Mot 13/3 = 175 Mot 13/6 = 235
30 28
38
15
36 2 5
90 4 6 5
5 4 1
5 3 1
2 1 Ø
0 8 1
C
5 4
0 2 5 1 1 1 Ø Ø
9 , 3 5 1 Ø 0 0 7 1 8
240
3 C
8 9
I
211
41470544.eps
41652946.eps
Possible tr avel speeds in appr ox. ... m / min Tr avel dr ive
Par t no.
Tr olley
V oltage
28
14
7
7 / 28
4,6 / 14
13 / 3 PK F 2
13 / 3 PK F 4
13 / 3 PK F 8
13 / 6 PK F 8 / 2
13 / 6 PK F 12 / 4
230 / 400 V
563 062 44
563 064 44
563 067 44
-
-
400 V
-
-
-
563 057 44
563 056 44
Flange width
b mm
max. f lange thick ness
t mm
Trolley crossbar
I mm
144
149
155
163
170
178
185
200
201
210
220
240
260
280
300
22 / w / o anti-tip pins 24 mm A = 292 / B = 292
A = 392 / B = 392
Position of distance washers (4 mm distance washer ) Required number of distance washers f or straight track A
Side cheek , lef t
inside
3
3
4
5
6
7
8
10
3
4
5
7
10
12
15
inside
1
2
2
3
4
5
6
8
1
2
3
6
8
11
13
outside
15
14
13
11
9
7
5
1
26
24
22
17
12
7
2
inside
3
4
4
5
6
7
8
10
3
4
5
8
10
13
15
inside
1
1
2
3
4
5
6
8
1
2
3
5
8
10
13
15
14
13
11
9
7
5
1
26
24
22
17
12
7
2
Side cheek , right Side cheek , lef t B Side cheek , right outside Trolley crossbar cpl.
840 506 44
840 507 44
A / B Trolley cpl.
4 0 2 0 3 1 / 5 6 p . 3 k 6
840 114 44