DIAGRAMA Cat c15 Biturbo

Connect or Tabl es f or Har nes s 243- 1069 A-C1 CLR-GA GN-16-H V

K738-A 5

GY1 -8

T82 5 - A3 2

RENR9523-01 February2006

A-C2

WIRE NAM E POS

1 2 3 4 BU-8 1 T 8 5 - A3 4 5 6 7 BR-16-HV K737-A4 8 9 10 11 12 BU-8 1 995A - 12 13 BU-16-HV K739-A3 14 P K - 18 R 7 46 - A2 0 1 5 16 G N- 1 8 G82 9 - A2 17 18 19 20 21 22 23 24 BK-8 1 E 9 6 3- A 27 25 WH -18 G856-A 8 26 27 GY1 -8 994A - 10 28 29 P K - 18 G83 3 - A4 7 3 0 31 32 33 34 WH -18 E964-A26 35 YL-8 1 G85 7 - A9 36 37 38 39 40 41 42 43 44 45 YL-8 1 E 9 6 6- A 49 46 BU-8 1 E965 - A 48 47 48 49 50 51 52 PU-16-HV X988-A52 53 BU-18 G827-A 50 54 55 BU-8 1 C967 - A 15 56 GY1 -8 R 7 47 - A6 57 58 59 60 OR-16-HV X989-A51 61 YL-8 1 F 4 2 1- A 13 62 63 64 65 66 67 68 69 70 71 WH -18 G828-A 1 72 73 OR-18 T853-A 11 74 75 76 BR-16-HV X987-A37 77 78 YL-18 H807-A 33 79 BR-18 G826-A 21 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 OR-16-HV T860-A25 99 GN-16-H V T857-A 36 100 YL-16-HV X986-A22 101 WH -16-HV T856-A 31 102 BR-16-HV X984-A30 103 GY-16-HV T858-A23 104 WH -16-HV T962-A 29 105 BR-16-HV T959-A 18 106 GN-16-H V T961-A 28 107 BU-16-HV T960-A 19 108 109 110 BU-16-HV X983-A 7 111 1 2 1 OR-16-HV X985-A14 113 1 4 1 WH -16-HV T859-A 24 115 PU-16-HV T957-A 16 116 1 7 1 YL-16-HV T958-A 17 118 1 9 1 120 ACCESSORYTABLE QT Y PA RTN AM E 1 PLU G A S. 200mm P A IN T P /R O

TERM/PLUG

CLR-GA

180-9340 1 8 0- 9 3 4 0 1 8 0- 9 3 4 0 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 1 8 0 - 9 34 0 180-9340 1 8 0- 9 3 4 0 8T-8737 1 8 0 - 9 34 0 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 1 8 0- 9 3 4 0 180-9340 8T-8737 1 8 0- 9 3 4 0 8T-8737 1 8 0- 9 3 4 0 8T-8737 8T-8737 8T-8737 8T-8737 180-94 30 1 8 0 - 9 34 0 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 1 8 0- 9 3 4 0 1 8 0- 9 3 4 0 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 1 8 0- 9 3 4 0 1 8 0 - 9 34 0 8T-8737 8T-8737 8T-8737 180-9340 180 -9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 180-9340 8T-8737 180-9340 8T-8737 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 8T-8737 8T-8737 180-9340 180-9340 180-9340 180-9340 180-9340 8T-8737

A-C10

WIRE NA M ME E POS TERM/PLUG

PU-16-HV

T957-A16

YL-16-HV

T958-A7 1

2

BR-16-HV

T959-A8 1

3

BU-16-HV

T960-A9 1

4

180-9340

GY-16-H V

T858-A 23

5

180-9340

WH -16-HV

T859-A 24

6

180-9340

BU-16-HV

1

X983-A7

OR-16-H V

BU-16-HV

F 4 2 1- A 3 1

P K - 18

G 8 33 - A4 6

9

180-9340

P AR T N AM E PLU G A S.

1

W E DG E

G 8 33 - A4 4

P/N 110-3202

P AR T N AM E

1

PLU G A S.

200mm

1 5 5- 22 5 8

W E DG E

BR-16-HV

K737-A55

BU-16-HV

K739-A57

G N - 1 -6H V

T961-A 28

3

180-9340

WH -16-HV

T962-A 29

4

180-9340

OR-16-H V

T860-A 25

180-9340

2

5

YL-16-HV

X986-A22

BR-16-HV

X984-A30

180-9340 180-9340

X989-A 51

10

X988-A52

QT Y

180-9340

8 9

WH -18 GN -18

BU-8 1 OR1 -8

G828-A 38

A

G82 9 - A4 3

B

1809 - 339

994-1 A0

C

1809 - 339

P AR T N AM E

1

RECEPT ACLEAS.

1

3 E -3 3 7 1

65 13

F ue lT m e e p ar ut er vo vo tl ag el ow Engine O verspeed W arning

13 35

0 3 00 1-3 0041-03

PT OT rho ttel out of cal bi art oi n 8 V olt Supply voltage high

2 9 21

0 9 10 0-8 0191-07

Pri m a yr Eng nie Spee dLos so sof Si n g la Transmission N ot R esponding

0041-04 0043-02

8 Volt Supply vol tage low Key Switch Fault

21 71

0224-11 0224-14

Theft Deterrent Acti ve Theft Deterrent Active with Engine Cranking

00 00

0054-05 0 05 4- 6 0

Auxiliary Output 0 #6 u crrent olw Ax u li a i yr Ou Ou pt ut #0 #0 6c ur er nt hi hi gh

66 66

0231-02 03 2 1- 12

J1939 D ata nIcorrect J1 9 39 De vi ce No tR s e po nd ni g

58

0055-05 0055-06

Auxili ary Output 0 #7 u crrent ol w Auxili ary Output 0 #7 u crrent high

67 67

0232-03 0232-04

5 V olt Supply v oltage high 5 V olt Supply v oltage olw

0 06 4- 08 0 7 01 0-0

S ec on da yr E ng n i eS p ee d ol ss o f si gn al Id el Sh tu o dwn Ov reri de

34 01

0 24 6- 1 024 -711

Ba r ke P ed al S wi c t h #1 F au tl Br k a ePe a dl Swi ct h#2 Fa lu t

0071-01

Idle Shutdown

47

0252-11

Engine Software Incorrect

59

0071-14 0 8 04 0-0

PTO Shutdown Veh cil eO eOv re p s e dWa nri ng Vehi lce Speed ol ss of si n gal

0084-02

Vehi lce Speed signal n i valid

36

0283-06

Check C ustomer or S ystem Parameters Che kc Tr n as m i s oin Cu sto m er Pa arme etrs IntakeValveActuationSystemOilPressure Solenoidcurrentlow IntakeValveActuationSystemOilPressure Solenoidcurrenthigh

56 5 6

0084-01

0 08 4- 8 0 0 8 04 1-0

Vh e ci el Sp Sp e ds gi na lo ut of ra ra g ne Vehi cl eS e p d e si n g la rat eof ch n ag e

36 3 6

0 28 3- 7 0 02 4 8- 5 0

I nt ak eVa vl eA ct ua it on Oi Oi lP er s u r en to re re sp on di ng Eng nie Coo aln D t i vert re cur ernt low

91 9 8

0084-14 0091-08

Quick Stop O ccurrence Throttle Position nI valid

32

0284-06 0285-05

Engine C oolant D iverter u crrent high Intake Val e v Actuator #1 current ol w

98 92

0 9 01 1-3 0100-01

T rho ttel Po si i t o n ou o t f ca il rba it n o Low Oil Pressure W arni g n

2 8 46

02 5 8 0-6 0285-07

In at e k Va vle Ac uta ot # r 1c rure tn hi h g Intake Val e v Actuator #1 not e r sponding

9 2 92

FRONTVALVE COVER CONNECTOR A-C2

110-3202

TERM/PLUG 180-3 940

I NTAKE VALVE ACTUATI ON PRESSURE S OLENO I DVALVE A-C15

A B

1809 - 339

R 7 47 - A6

C

1809 - 339

P/N 3E-3364

TERM/PLUG 180-9339 180-3 939

C

180-3 939

ENGI NE COOLANT TEMPERATURE SENSOR A-C11

3E-3370

SECONDA RY ENGINE SPEED/TI MI NG SENSOR ( CAMSHAFT) A-C7

3 E -3 37 1

P A IN T P /R O

110-3202

A-C14 WIRE NAM E POS

TERM/PLUG

T 8 5 - A3 4

1

180-3 940

H 8 07 - A3 5

2

180-3 940

P AR T N AM E

1

PLU G A S. W E DG E

110-3202 1 55 - 2 261

TERM/PLUG

T82 5 - A3 2

1

180-3 940

H 8 07 - A5 3

2

180-3 940

QT Y

P AR T N AM E

1

3 E -3 3 7 1

PLU G A S.

200mm

P/N 1 5 5 -2 26 9

P A IN T P /R O

110-3202

W E DG E

1 55 - 2 261

1

GN -18

A

ENGI NE COOLANT DI VERTERS OLENO ID VALVE A-C14

G82 9 - A4 1

P K - 18

R 7 46 - A2 0

180-9340

B

1809 - 340

C

1809 - 340

ACCESSORYTABLE QT Y

P AR T N AM E

1

E 9 6 -5 A 48

1

1809 - 340

YL-8 1

E 9 6 -6 A 49

2

1809 - 340

P AR T N AM E

8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737

91 92 93

8T-8737 8T-8737 8T-8737

94 95 96 97 98 OR-16 H V T860-A 25 99 GN-16 HV T87 5-A36 100 Y L - 1 6 H V X 9 8 -6A 2 2 1 0 1 WH-16 W H T856-A31 B R - 1 6 H V X 9 8 -4A 3 0 GY-16 HV T 858-A23 WH -16 HV T962-A9 2 BR-16 HV T99 5-A18 GN-16 HV T91 6-A28 BU-16 HV T90 6-A19

8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 180-9340

102 180-9340 103 180-9340 104 180-9340 105 180-9340 106 180-9340 107 180-9340 108 180-9340 109 8T-8737 110 8T-8737 BU-16 H V X983-A7 111 180-9340 1 1 2 OR-16 HV X95 8-A14 113 180-9340 1 1 4 WH -16 HV T859-A4 2 115 180-9340 P U - 1 6 H V T 9 5 -7A 1 6 1 1 6 180-9340 1 1 7 YL-16 HV T98 5-A17 118 180-9340 1 1 9 120 8T-8737 ACCESSORYTABLE

97

Intake Val e v Actuator #2 current ol w

92

Intake V alve A ctuator # 2 current high

92

Very Low Oil Pressure

46

0286-07

Intake V alve Actuator #2 not ersponding

92

Boost Pressure voltage high Boost Pressure voltage ol w H gi h nI at ke M an fi ol d Ai r Te mp er at ur e W a nr n i g

25 25 64

0287-05 0287-06 0 28 7- 0 7

Intake Val e v Actuator #3 current ol w Intake V alve A ctuator #3 current high I nt ak e V a vl e A cu t at or # 3n ot r s e po nd n i g

93 93 93

0 10 5- 3 0

I nt ak eM n a fi ol dA dA ri Te m p er a t ur ev ol at ge hi gh

38

0 28 -8 05

I nt ak eV la ve Ac ut ta or #4 cu rr e n lt ow

93

0 10 5- 4 0 0 10 5- 11 0 0 18 0-3

I nt ak eM n a fi ol dA dA ri Te mp re a t ur ev ol at ge lo w V re yH gi hI nt ak eM n a fi ol dA ri Te mp re a t ur e Bar m o et ir cP cPre su er vol atg ehi h g

38 64 2 6

0 28 8- 6 0 0 28 8- 7 0 02 9 8- 5 0

I nt ak eV al ve Ac ut at or #4 cu cu rr en h t gi h I nt ak eVa vl eA ct ua ot r# r# 4n ot re sp on di ng In at e k Val ve Ac utat ro #5 cu rre tn o l w

93 93 9 4

0 0 18 0-4 0 1 0- 0

Ba ormet ir cP cPre su er vol atg el w o H gi hC o al nt Te m p er ta ur eW eWa nr ni g

2 6 61

0 8 29 0-6 0 28 -9 0 7

In at ke Va vl eAc uta ot # r 5c rure tn hi h g I nt ak eV la ve Ac ut ta or #5 #5 no tr s ep o nd ni g

9 4 94

0 11 -003 0 11 -004

Cool ant Te m pera ut er vol atg ehi h g Cool ant Te m pera ut er vol atg el w o

2 7 2 7

02 0 9 0-5 0 9 20 0-6

In at e k Val ve Ac utat ro #6 cu rre tn o l w In at e k Va vle Ac uta ot # r 6c rure tn hi h g

9 4 9 4

0 11 -011

Very Hi h g Coo alnt Te m pe art rue

6 1

0 9 20 0-7

In at ke Va vl eAc uta ot # r 6no rtes p ond nig

9 4

0 1 -1 0 1 0 1 -1 0 2

Lw o Co ol an tL ev el Wa nr ni g C o al tn Le Le ve ls gi na li nv al di

62 12

0 38 5- 1 0 0 38 5- 3 0

Lw o In at ke Va vl eA ct ua it on Sy Sy st em Oi Oi l P re ss u er I nt ak eVa vl eA ct ua it on Sy st em Oi l Pr s e su er vo vo tl ag eh gi h

95

0 1 -1 0 3

C o al tn Le Le ve lv o l at ge hi gh

12

0 38 5- 4 0

I nt ak eVa vl eA ct ua it on Sy st em Oi l Pr s e su er vo vo tl ag el ow

95

Form Number

Troubleshooting

RENR5088

SystemsOperation/Testing andAdjusting

1

SENR9692

P/N

PLU G A S.

200mm 1

© 2006Caterpillar All Rights Reserved

1552 - 29 6

P A IN T P /R O

110-3202

WE D G E

1 5 5- 22 6 1

Printedin U.S.A.

A-C8 CLR-GA


BK-8 1 WH -18

E 9 6 -3 A 27

1

E964-A6 2

2

1809 - 340 180-9340

ACCESSORYTABLE QT Y

P AR T N AM E

1

PLU G A S.

200mm

P/N 1552 - 29 6

P A IN T P /R O

1

WE D G E

110-3202

Connect or Tabl es f or Har nes s 234-5003

1 5 5- 22 6 1

A-C9 CLR-GA

J-C1


BU-8 1

C 9 6 -7 A 15

P K - 18

G83 3 - A4 5

1

CLR-GA WI RE NAM E P OS TERM/PLUG P U - 1 6 - N W T 9 5 7 - J1 1 180-9339 YL-16-N W T 9 5 -8J 2 2 180-9339 BR-16-N W T 9 5 -9J 3 3 180-9339 BU-16-N W T 9 6 -0J 4 4 180-9339

1809 - 340

2

1809 - 340

ACCESSORYTABLE QT Y

P AR T N AM E

1

PLU G A S.

P/N

P A IN T P /R O WE D G E

GY-16-N W T 8 5 -8J 5 5 180-9339 WH -16-NW T 859-J6 6 180-9339 BU-16-N W X 9 8 3 - J7 7 180-9339 OR-16-N W X 9 8 5 - J8 8 180-9339 BR-16-N W X 9 8 7 - J9 9 180-9339 BR-16-N W K 7 3 7 - J1 0 10 180-9339 G N - 1 6 -W N K 7 3 8 - J1 1 11 180-9339 BU-16-N W K 7 3 9 - J1 2 12 180-9339 ACCESSORYTABLE Q TY PAR T N AM E P/N 1 RECEPT ACLE AS. 3E-8969 1 W E DG E 3 E- 5 18 0

1552 - 29 6 110-3202 1 5 5- 22 6 1

A-C2

83

0286-05 0286-06

97

0100-11

Title

Connect or Tabl es f or Har nes s 243- 2321, 248-4233 & 263-9001 ( * Appli es to Harness 263-9001)

84 85 86 87 88 89 90

24 24

21 21

ACCESSORYTABLE

1

TERM/PLUG 180-9340 180-9340 180-9340 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 180-9340 180-9340 180-9340 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 180-9340 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 180-9340 180-9340 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 180-9340 8T-8737 180-9340 8T-8737 180-9340 180-9340 8T-8737 8T-8737

0283-05

3 4 68

0102-03 0102-04 0 10 5- 0

Har nes s 243-1069 Connect or a nd Spl i ce Locat i ons

1 5 5- 22 7 6

BU-8 1

QT Y

P/N 2 2 7 -4 00 2 110-3202

A-C1 (NOTEG)

0253-02 0 5 23 1-1

31

Am be i nt A ri Te mp er at ur e vo tl ag e ol w Am b ei nt Ai rTe mp er ta ur eDa at Lo st

Related Electrical ServiceManuals

110-3202

WE D G E

A-C7 WIRE NA M ME E POS TERM/PLUG

200mm

CLR-GA WI RE NAM E P OS GN-16HV K738-A 5 1 2 GY-18 T852-A 32 3 4 BU-18 T855-A 34 5 P K - 1 8 386-A61 6 7 B R - 1 6 H V K 7 3 -7A 4 8 9 10 11 12 BU-18 995-A12 13 BU-16 H V K739-A3 14 PK-18 R746-A20 15 16 GN-18 G829-A2 17 18 19 20 21 22 23 24 BK-18 E963-A27 25 WH -18 G856-A 8 26 27 GY-18 994-A10 28 29 PK-18 G833-A47 30 31 32 33 34 WH -18 E964-A26 35 YL-18 G857-A9 36 37 38 39 40 41 42 43 44 45 YL-18 E966-A49 46 BU-18 E965-A48 47 48 49 50 51 52 PU-16 HV X 988-A52 53 BU-18 G827-A50 54 55 BU-18 C967-A15 56 GY-18 R747-A6 57 58 59 60 OR-16 H V X989-A1 5 61 YL-18 F421-A13 62 63 64 65 66 67 68 69 70 71 WH -18 G828-A 1 72 73 OR-18 T853-A1 74 75 76 BR-16 H V X987-A 37 77 78 YL-18 H807-A33 79 BR-18 G826-A21 80 81 82

Oil Pressure vol atge high Oil Pressure vol atge ol w

0 17 1- 0 4 0 17 1- 1

47 4 1

1552 - 27 6

P A IN T P /R O

1

ENGI NE CONTROL MODULE A-C1

PRI MARYENGI NE SPEED/TI MI NG SENSOR ( CRANKSHAFT) A-C8

0100-03 0100-04

74 74

P/N

PLU G A S.

200mm

CLR-GA

TI MI NG CALI BRATI ON ( TC) PROBE CONNECTOR A-C12

ENGI NE OI L PRESSURE SENSOR A-C4

ATM OSPHERI C PRESSURE SENSOR A-C5

ACCESSORYTABLE

3E-3370 110-3202

WE D G E

A-C6

A-S3 ( G833 PK18) A-S2 ( G829 GN-18)

BOOST PRESSURE SENSOR A-C6


GY1 -8 YL-8 1

C15 On-highway Engine Electrical System MXS1-UP NXS1-UP

P/N 1 5 5 -2 26 9

P A IN T P /R O

1

CLR-GA

P/N

P A IN T P /R O

A-S1 ( G828 WH-18)

ACCESSORYTABLE QT Y

A-S6 A-S5 ( K739 BU-16-HV) ( K737 BR-16-HV)

I NTAKE MANI FOLD AIR TEM PERATURE SENSOR A-C9

P/N

180-9339

RECEPT ACLEAS.

G828-A 39

FUEL TEMPERATURE SENSOR A-C10

I NTAKE VALVE ACTUATI ON PRESSURE SENSOR A-C13


WH -18

REARVALVE COVER CONNECTOR A-C3

A-S4 ( H807 YL-18)

1 8 0 - 9 3 40

B

200mm

G828-A 40

1

High Fuel Temperature W arning F ue lT m e pe ar ut er vo vo tl ag eh gi h

0 17 -4 0 4 0190-00

A

W E D G E

YL-8 1

G82 9 - A4 2

200mm

0174-00 0 17 4- 3 0

42 29

T83 5 - A1 1

RECEPT ACLE AS.

BU-8 1

WE D G E

P AR T N AM E

CLR-GA

74 42

E ng ni eS p e ed Si gn la Ca Ca il br at oi nN nN to Pe Pe fr or m ed PTO Throttle signal ni valid

G82 7 - A5 0

1

17

Cyl nider # 6 nI jector current high P ir ma yr to Se Se co d n ar yE ng ni eS pe ed Ca il br taoi n

0 02 2- 3 1 0030-08

1 55 - 2 261

1

CLR-GA

ACCESSORYTABLE QT Y

Low E CM B attery Power Am be i nt A ri Te mp er a t ur e vo tl ag e hi gh

C lyn i e d r# 6I 6I nj ec ot rc u r er nt lo w

0006-06 0 02 2- 11

8 T- 87 3 7

P AR T N AM E

P/N


WH -18 GN -18 G Y- 1 8

0168-01 0 17 1- 0 3

73 74

C yl i d n er # 5I nj ec o t r cu rr en t hi gh

0 0 6- 5 0

P/N

110-3202

QT Y

3E-3370 110-3202

A-C5 CLR-GA

Cyli nder #4 nIjector c urrent high C yl i d n er # 5I nj ec o t ru cre n t ol w

0 00 5- 06

180-3 940

G 8 26 - A2 1

200mm

180-9339

P A IN T P /R O

1

0004-06 0 00 5- 05 TERM/PLUG

ACCESSORYTABLE

ACCESSORYTABLE QT Y

14

W E DG E

WIRE NAM E POS

BR-8 1

A-C4

200mm

14 14

Med/High Retarder c urrent high R at ed E ng n i eP o we r S p ec a i l nI st ur ct oi ns

A-C13 CLR-GA

P/N 110-3202 1 5 5- 22 5 8


G Y- 1 8

Low/High Retarder current hi h g Med/High Retarder c urrent ol w

0122-06 0 16 6- 14

1 5 5 -2 26 9

P L U G

12 62 14

0121-06 0122-05

P A IN T P /R O

8T-877 3

1552 - 22 5

WE D G E

CLR-GA

PLU G A S. RECEPT ACLE AS.

Cyl nider # 2 nI jector current high

72

180-9340

12

PLU G A S. P A IN T P /R O

1

P AR T N AM E

1 2 1

180-9340

11

P AR T N AM E

1

1 2

1

200mm

ACCESSORYTABLE QT Y 200mm

G 8 56 - A8

0002-06

73

1 55 - 2 261

G 8 57 - A9

L ow Co ol an L t ev e l Wa Wa nr ni g Low/High Retarder current o lw

73 73

ACCESSORYTABLE

180-9340

T856-A 31 T857-A 36

PU-16-HV

YL-8 1

180-9340

6 7

WH -16-HV G N - 1 -6H V OR-16-H V

W H-18

180-9340

Coolant Level voltage low Very Low C ool ant Level

0 11 1- 4 0121-05

Cyli d ner # 3 nI jector current ol w


0111-04 0111-11

72 72

Cyl nider # 3 nI jector current high C yl i d n er # 4I nj ec o t r cu rr en t ol w

1 5 5 -2 26 9

P A IN T P /R O

1

CLR-GA

55 72

C lyn i e d r# r# 1I nj ec ot rc u r er tn hi hi gh Cyli d ner # 2 nI jector current ol w

0003-05

180-3 940

QT Y

A-C3 WIRE NA M ME E POS TERM/PLUG 1

1 2

Flash Codes

Descr iption

No Diagnostic Codes D etected Cyli nder #1 nIjector c urrent ol w

0 0 1- 6 0 0002-05

0003-06 0 00 4- 05

P/N

ACCESSORYTABLE

1552 - 22 5

WE D G E

995A - 12

P K - 18

Diagnostic CodeListing Flash PID-FMI Codes

Descr iption

N/A 0001-05

110-3202 1 55 - 2 261

WIRE NAM E POS

BU-8 1

PI D-FMI

1 5 5 -2 26 9

A-C11 CLR-GA

180-9340

P A IN T P /R O

1

CLR-GA

180-3 940

180-9340 180-9340

11 12

1


180-9340

10

K738-A 5 K739-A56

QT Y

TERM/PLUG 180-3 940

P AR T N AM E

1

180-9340

8

X987-A37 K737-A54

1 2


ACCESSORYTABLE

200mm

WIRE NAM E POS

YL-8 1

180-9340

7

X985-A 14

BR-16-HV BR-16-HV G N - 1 -6H V

CLR-GA

180-9340 180-9340

CLR-GA WI RE NAM E PU-16

A-C10 POS

HVT957-A 16

TERM/PLUG

POS

F421-A13

1

180-9340

T98 5-A17

2

180-9340

PK-18

G833-A46

2

180-9340

T99 5-A18

3

180-9340

H V

GY-16 HV

T90 6-A19

4

T5 88-A23

X95 8-A14 X 9 8 7 -3 A7

H V

180-9340

6

X 9 8 -3A 7

OR-16 HV

180-9340

5

WH -16 HV T 859-A4 2 BU-16 HV BR-16

180-9340

7

180-9340

8

180-9340

9 10

180-9340

GN-16HV

11

180-9340

12

180-9340

BU-16 HVK739-A 56

ACCESSORYTABLE Q TY

PAR TNAE M

1

P/N

PLU G A S.

200mm 1

1 5 -5 2 25 2

P A IN T P /R O

110-3202

W E DG E

1 5 5 - 22 5 8

QT Y

PAR T N AM E

1

PLU G A S.

*1

* PL U G A .S

200mm 1

K 7 3 7 -5 A5

BU-16

H V

K 7 3 9 -5 A7

2

180-9340

T6 91-A28

3

180-9340

1

WH -16 HV T 962-A9 2 OR-16 HV H V

X 9 8 6 -2 A2

H V

X 9 8 4 -3 A0

180-9340

4

T6 80-A25

YL-16

180-9340

5 6 7

WH -16 HV T 856-A1 3

110-3202

W E DG E

1 55 - 2 261

TERM/PLUG

995A - 12

1

1 8 0- 9 3 4 0

PK-18

G833-A44

2

180-9340

PAR T N AM E

1

PLU G A S.

*PLU GAS.

P/N 1 55 - 22 6 9

*230-4 011

P A IN T /PRO

110-3202

W E DG E

1 55 - 2 261

CLR-GA WI RE NAM E

POS

180-9340

WH -18

1

180-9340

Y L - 18

180-9340

G856-A8 G85 7 - A9

QT Y 1

PLU G A S.

1 55 - 22 6 9

180-9340

1

RECEPT ACLE AS.

3E-3364

PU-16 HV X 988-A2 5

11

180-9340

12

8T-8737

ACCESSORYTABLE Q TY 1 1

PAR TNAE M

I NTAKE VALVE ACTUATI ON PRESSURE S OLENO I DVALVE A-C15

1 8 0- 9 3 4 0

180-9340 180-9340

200mm

PAR T N AM E

2 200mm 1

P/N

P LU G

8 T - 87 37

P A IN T /PRO

110-3202

W E DG E

110-3202 1 5 5 - 22 5 8

POS

TERM/PLUG

WH -18

G828-A38

1

180-9340

G829-A 43

2

180-9340

GY1 -8

994A - 10

3

180-3 940

PAR TNAE M

POS

TERM/PLUG

BR-18

G826-A 21

1

180-9340

BU-18

G827-A 50

2

OR-18

T853-A 11

180-9340

QT Y

PAR T N AM E

1 200mm

2 30 - 40 1 3 110-3202

BOOST PRESSURE SENSOR A-C6

A-C14

P/N 2 3 -7 0 22 7

CLR-GA WI RE NAM E

POS

TERM/PLUG

110-3202

BU-18

T855-A 34

1

180-9340

YL-18

H807-A 35

2

180-9340

I NTAKE MANI FOLD AIR TEM PERATURE SENSOR A-C9

A-C5

QT Y TERM/PLUG

WH -18

G828-A40

1

GN-18

G829-A 42

2

180-9340

GY-18

R747-A 6

3

180-9340

180-9340

PAR T N AM E

1 200mm 1

P/N

PLU G A S.

1 55 - 22 6 9

P A IN T /PRO

110-3202

W E DG E

1 55 - 2 261

SECONDA RY ENGINE SPE ED/TI MI NG SENSOR ( CAMSHAFT) A-C7

ACCESSORYTABLE Q TY 1

PAR TNAE M

A-C15

P/N

PLU G A S.

2 3 -0 4 01 3

CLR-GA WI RE NAM E

P A IN T P /R O

110-3202

GY-18

T852-A 32

YL-18

H807-A 53

POS 1 2

TERM/PLUG 180-9340

QT Y POS

TERM/PLUG

180-9340

WH -18

G828-A39

1

180-9340

GN-18

G829-A 41

2

180-9340

PK-18

R746-A0 2

3

PAR T N AM E

1 200mm 1

1 55 - 22 6 9

P A IN T /PRO

110-3202

W E DG E

1 55 - 2 261

A-S1 ( G828 WH-18)

A-S3 ( G833 PK-18)

1

A-C16 (SPECIFICTOHARNES S 243-2321ONLY )

P/N

PLU G A S.

2 3 -7 0 22 7 110-3202

CLR-GA WI RE NAM E PK-18

A-C7 TERM/PLUG

E965-A8 4

1

180-9340

YL-18

E966-A9 4

2

180-9340

ACCESSORYTABLE Q TY 1 1

PAR TNAE M

P/N

PLU G A S.

110-3202 1 5 5 - 22 6 1

WH -18

E964-A26

POS 1

1 1

TERM/PLUG

2

P/N

PLU G A S.

1 5 -5 2 26 9 110-3202

W E DG E

1 5 5 - 22 6 1

A-C9 POS

TERM/PLUG

BU-18

C967-A5 1

1

180-9340

PK-18

G833-A5 4

2

180-9340

ACCESSORYTABLE Q TY 1

*1 200mm

PLU G A S.

1 55 - 22 6 9 110-3202

W E DG E

PRI MARYENGI NE SPEED/TI MI NG SENSOR ( CRANKSHAFT) A-C8

PAR TNAE M

P/N

PLU G A S.

1 5 -5 2 26 9

*PLU GAS.

*230 -4011

P A IN T P /R O

386-6 A0

110-3202

POS

TERM/PLUG

1

1 8 0- 9 3 3 9

2

8T-877 3

ACCESSORYTABLE QT Y

PAR T N AM E

1

RECEPT ACLE AS.

200mm 1

P A IN T /PRO W E DG E

P/N 3E-334 6 110-3202 3E-36 35

6 180-9339 7 180-9339 8 180-9339 9 180-9339 10 180-9339 11 180-9339 12 180-9339 ACCESSORYTABLE PAR T N AM E P/N RECEPT ACLE AS. 3E-8969 W E DG E 3 E- 5 18 0

CLR-GA WI RE NAM E P OS TERM/PLUG YL-16-N W X8 96-E6 A 154-2389 OR-16-N W Q TY 1 1 1


TI MI NG CALI BRATI ON ( TC) PROBE CONNECTOR A-C12

E-C5

Q TY 1 1 1

ACCESSORYTABLE PAR T N AM E P/N P LU G 1 5 3- 96 9 3 S EAL 1 54 -0 87 7 C LI P 1 54 -3 76 9

E-C6

ATM OSPHERI C PRESSURE SENSOR A-C5

Har nes s 243-2321, 248-4233 &263- 9001 Connect or a nd Spl i ce Locat i ons

5&6 RETARDER SOLENOI D E-C8 I NTAKE VALVE ACTUATO R 6 E-C7

I NTAKE VALVE ACTUATO R 5 E-C6

REARVALVE COVER CONNECTOR E-C1

CLR-GA WI RE NAM E P OS TERM/PLUG WH -16-NW 8 T5 6 - E 8 A 154-2389 P U - 1 6 - N WX 9 8 8 - E 1 5 B 154-2389 ACCESSORYTABLE Q TY PAR T N AM E P/N 1 P LU G 1 5 3- 96 9 3 1 S EAL 1 54 -0 87 7 1 C LI P 1 54 -3 76 9

Har nes s 234-5004 Connect or a nd Spl i ce Locat i ons

E-S1 ( T860 OR-16-NW)

I NJ ECTO R 6 E-C3

E-C7 CLR-GA WI RE NAM E P OS TERM/PLUG G N - 1 6 -W N T5 87-E9 A 154-2389 P U - 1 6 - N WX 9 8 8 - E 1 4 B 154-2389 Q TY 1 1 1

ACCESSORYTABLE PAR T N AM E P/N P LU G 1 5 3- 96 9 3 S EAL 1 54 -0 87 7 C LI P 1 54 -3 76 9

E-C8 CLR-GA WI RE NAM E P OS TERM/PLUG BR-16-N W K3 77-E1 A 154-2389 BU-16-N W K3 79-E2 B 154-2389 ACCESSORYTABLE Q TY PAR T N AM E P/N 1 P LU G 1 5 3- 96 9 3 1 S EAL 1 54 -0 87 7

I NTAKE VALVE ACTUATO R 4 E-C5 E-S2 ( X989 OR-16-NW)

E-S3 ( X988 PU-16- NW )

X 989-E13 B 154-2389 ACCESSORYTABLE PAR T N AM E P/N P LU G 1 5 3- 96 9 3 S EAL 1 54 -0 87 7 C LI P 1 54 -3 76 9

CLR-GA WI RE NAM E P OS TERM/PLUG BR-16-N W X8 94-E7 A 154-2389 OR-16-N W X 989-E12 B 154-2389

ENGI NE CONTROL MODULE A-C1

1 55 - 2 261

A-C17 (SPECIFICTOHARNES S 243-2321ONLY ) PK-18

180-9340

PAR TNAE M P A IN T P /R O

CLR-GA WI RE NAM E

1

P/N

P A IN T /PRO

180-9340

ACCESSORYTABLE Q TY 200mm

1

CLR-GA WI RE NAM E

A-C8 E963-A7 2

1 8 0- 9 3 4 0 180-9340

PAR T N AM E

1 5 -5 2 26 9

W E DG E

BK-18

TERM/PLUG

1 2


P A IN T P /R O

CLR-GA WI RE NAM E

POS

386-5 A9

BU-18-HV K739-A 58 POS

BU-18

200mm

Q TY 1 1

180-9340

PAR TNAE M P A IN T P /R O

CLR-GA WI RE NAM E

A-S7 ( 386 PK-18)

HARN ESS 243-2321 &248-4233 ONLY

ACCESSORYTABLE Q TY 200mm

YL-16-NW X986-E6 BR-16-NW X984-E7 WH-16-NW T856-E8 GN-16-NW T857-E9 OR-16-NW X989-E10 PU-16-NW X988-E11

E-C4

A-S2 ( G829 GN-18)

P/N

PLU G A S.

E-C1 CLR-GA WI RE NAM E P OS TERM/PLUG BR-16-NW K737-E1 1 18 0 - 9 3 3 9 BU-16-NW K739-E2 2 180-9339 GN-16-NW T961-E3 3 180-9339 WH-16-NW T962-E4 4 180-9339 OR-16-NW T860-E5 5 180-9339

A-S4 ( H807 YL-18)

ACCESSORYTABLE

A-C6 CLR-GA WI RE NAM E

I NJ ECTO R 2 J -C3 I NJ ECTO R 3 J -C4

Connect or Tabl es f or Har nes s 234-5004

AI RS HUTO FF A-C16

AI RS HUTO FF SWI TCH A-C17

ACCESSORYTABLE

200mm

I NJ ECTO R 1 J -C2

J-C9

P/N

PLU G A S. P A IN T /PRO

PLU G A S.

POS

I NJ ECTO R 4 J -C5

CLR-GA WI RE NAM E P OS TERM/PLUG G N - 1 6 -W N K 7 3 -8J 1 1 A 154-2389

HARN ESS 243-2321 ONLY

180-9340 3

P A IN T P /R O

CLR-GA WI RE NAM E

CYLI NDER NUMBER LABEL

1 55 - 2 261

CLR-GA WI RE NAM E

ACCESSORYTABLE 1

3

J -S2 ( T859 WH-16- NW)

BU-16-N W K79 3-J 8 1 B 154-2389 ACCESSORYTABLE Q TY PAR T N AM E P/N 1 P LU G 1 5 3- 96 9 3 1 S EAL 1 54 -0 87 7 1 C LI P 1 54 -3 76 9

ACCESSORYTABLE

GN-18

200mm



J-C8

I NTAKE VALVE ACTUATO R 1 J -C6

A-C13

1 5 -5 2 25 2

W E DG E

CLR-GA WI RE NAM E

J -S1 ( T858 GY-16- NW )

J-C7

CLR-GA WI RE NAM E P OS TERM/PLUG BR-16-N W K 7 3 -7J 1 0 A 154-2389 BU-16-N W K79 3-J 7 1 B 154-2389 ACCESSORYTABLE Q TY PAR T N AM E P/N 1 P LU G 1 5 3- 96 9 3 1 S EAL 1 54 -0 87 7 1 C LI P 1 54 -3 76 9

J -S3 ( X987 BR-16- NW )

P/N


A-C4

Q TY

A-S6 ( K739 BU-16-HV)

TERM/PLUG 180-9340

2

ACCESSORYTABLE

8 9 10

T5 87-A36

A-S5 ( K739 BN-16-HV)


A-C12 (SPECIFICTOHARNES SES SES 243-2321AND248-4233ONLY )

1&2 RETARDER SOLENOI D J -C8

J -S4 ( K739 BU- 16-NW)

CLR-GA WI RE NAM E P OS TERM/PLUG BU-16-N W X 9 8 3 - J7 A 154-2389 BR-16-N W X97 8-J 0 2 B 154-2389 ACCESSORYTABLE Q TY PAR T N AM E P/N 1 P LU G 1 5 3- 96 9 3 1 S EAL 1 54 -0 87 7 1 C LI P 1 54 -3 76 9

BR-16-N W X97 8-J 9 1 B 154-2389 ACCESSORYTABLE Q TY PAR T N AM E P/N 1 P LU G 1 5 3- 96 9 3 1 S EAL 1 54 -0 87 7 1 C LI P 1 54 -3 76 9

ACCESSORYTABLE QT Y

*1

OR-16 H V X989-A 51

GN-16HV

REAR VALVE COVER CONNECTOR A-C3

I NTAKE VALVE ACTUATO R 2 J -C7

3&4 RETARDER SOLENOI D J -C9

CLR-GA WI RE NAM E P OS TERM/PLUG OR-16-N W X 9 8 5 - J8 A 154-2389 POS

B U - 18

TERM/PLUG

H V

BR-16

1 55 - 22 6 9

* 23 0- 40 11

P A IN T /PRO

CLR-GA WI RE NAM E

1 POS

BR-16

GN-16HV

P/N


A-C11

200mm

A-C3 CLR-GA WI RE NAM E

ENGI NE COOLANTDI VERTER SOLENOI DVALVE A-C14

ACCESSORYTABLE

180-9340

BR-16 HVK737-A 54 K738-A 5

J-C6

TERM/PLUG

YL-18

H V H V

BU-16

1

CLR-GA WI RE NAM E

180-9340

YL-16 BR-16

FRONTVALVE COVER CONNECTOR J -C1

I NJ ECTO R 5 E-C2

I NTAKE VALVE ACTUATO R 3 E-C4

1 0 3 2 e 5 g a 9 P 0 3 R N E R

INTAKE VALVE ACTUATION PRESSURE SENSOR 22 3-0099

A-C13 2304013 A G826-A21 B G827-A50 C T853-A11

+5 VOLTS GROUND SIGNAL

BR-18 BU-18 OR-18

TYPICAL VEHICLE HARNESS WIRING DIAGRAM

CI RCUI TS WI THINTHI S ARE AARE R ECOMMENDATI ONS N/O RELAY

INTAKE VALVE ACTUAT ION PRESSURE SENSO R224-4535


A-C13 3E3370 A G826-A21 B G827-A50 C T853-A11

OR-16 YL-16 GN-16

HARNESS 243-10 69

INTAKE VALVE ACTUATION PRESSURE SENSOR 248-2168

A-C16 1552269 1 2

T852-A32 GY-18 H807-A53 YL-18

X 9 8 3 - J 7B U - 1 6 - N W X987-J20 BR-16-NW

TO+ BATT ERY

T 9 5 8 - J 2Y L - 1 6 - N W T 8 5 8 - J 1 4G Y - 1 6 - N W

ENGINE COOLANTDIVERTER SOLENOIDVALVE 240-6822(24V)

1 2

T855-A34 BU-18 H807-A35 YL-18

AI R SHUTOFF CI RCUI T

A-C2 1552252

A-C14 1552269 RD-16 RD-16

1 2


GN-16 GN-16

1 2

MANUAL AI R INLETS HUTO FF SWI TCHC ONNECTOR

T855-A34 BU-18 H807-A35 YL-18

1 2 3 4 5 6 7 8 9 10 11 12

K737-A55 BR-16-HV K739-A57 BU-16-HV T961-A28 GN-16-HV T962-A29 WH-16-HV T860-A25 OR-16-HV X986-A22 YL-16-HV X984-A30 BR-16-HV T856-A31 WH-16-HV T857-A36 GN-16-HV X989-A51 OR-16-HV X988-A52 PU-16-HV

995-A12 BU-18 G 8 3 3 - A 4 4P K - 1 8

HARNESS 243-106 9

INTAKE MAN IFOLDAI R TEMPERATURE SENSOR 234-5013

1 2

SIGNAL GROUND

-

BATEY R3

12V +

SIGNAL-

NOTES B ANDE TACHOMETER

T957-J1 PU-16-NW T958-J2 YL-16-N W T959-J3 BR-16-NW T960-J4 BU-16-N W T858-J5 GY-16-N W T859-J6 WH-16-NW X983-J7 BU-16-N W X985-J8 OR-16-N W X987-J9 BR-16-NW K737-J10 BR-16-NW K 7 3 8 - J 1 1G N - 1 6 - N W K 7 3 9 - J 1 2B U - 1 6 - N W

T859-J6

WH-16-NW

BATTERY2 B A T E Y R1

10A

A-C9 2304011 C967-A15 G833-A45

C978-BR C979-OR SET/RES UME SWITCH

J-S2

101-RD

BR-16 BU-16

1 2

B-C1 3E3364

14 AWGGXL

101-RD

14 AWGGXL

101-RD

14 AWGGXL 14 AWGGXL 14 AWGGXL

229-BK 229-BK 229-BK

C975-WH

A B

K737-B1 K739-B2

BR-16 BU-16

1 2

X989-E10 X988-E11

X986-E6 YL-16-NW X984-E7 BR-16-NW T856-E8 WH-16-NW T857-E9 GN-16-NW E-S2 OR-16-NW X989-E13 X989-E12 E-S3 PU-16-NW X988-E14 X988-E15

LO MED

H795-PK

3&4 RETARDER SOLENOID

RETARDERSOLENOI DON/OFF SWI TCH CLUTCHPEDAL POSI TI ONSWI TCHN/C H795-PK

1 2

E716-GY

HI LO MED HI

COMPONENT S WI THI NTHI S

NOTE X A B

C977-BU

INTAKE

VALVE

A CTUATOR 3

A B

INTAKE

VALVE

A CTUATOR 4

NOTE C NOTE F

AREAARE CATERPI LLAR PROVI DED/OEMI NSTALLED

J 0 43

7 8 9

12 13

+ 5V I NPUTSENSOR RETURN#2 + 8V AP SENSOR/SWI TCHRETURN( NOTE L) IN P U T # 6 IN P U T # 4 J 1587 DATALI NKP OSI TI VE J 1587 DATALI NK NEGATI V E OUTPUT#2 OUTPUT#5 OUTPUT#3 OUTPUT#4

15

B A C

17 18 19 20 21 22 23 24 25

G933-YL L994-YL 659-PK K998-BU G880-PK G808-BU G809-GN K990-GN C978-BR C974-PU C973-GN 450-YL 451-BR E717-GN E971-GN A249-BK

27

C979-OR C992-PU G844-PK G842-GY 101-RD C983-WH K900-YL

44

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 45 46 47 48 49 50

IN P U T # 1 4 I NPUTSENSORRETURN#1( NOTE L) OUTPUT#6 OUTPUT#7 OUTPUT#8 CLUTCHPEDAL P OSI TI ONSWI C TH RETARDERSOLENOI DLOW/HI SWI TCH I NPU T#15 NEGAT I VE I NPUT#15 P OSI TI VE IN P U T # 1 0 IN P U T # 9 CHECKENGI NE L AMP WARNI NGLAMP OUTPUT#1 OUTPUT#9 VEHI CLE SPEED I NPOSI TI VE( N OTE F) VEHI CLE SPEED I NNEGATIVE J 1939 DATALI NK NEGATI V E SET SPEEDOMETERPOSI TI VE SPEEDOMETERNEGATIVE TACHOM ETERPOSI TIVE TACHOMETER NEGATI VE RETARDERSOLENOI DMED/HI SWI TCH IN P U T # 1 1 J 1939 DATALI NKSHI ELD RESUME SERVICEBRAKEPEDAL POSITIONSWITCH IN P U T # 7 IN P U T # 5 UNSW ITCHED +BATTERY ENGINECOOLANTLEVEL NORM AL J 1939 DATALI NKP OSI TI VE

101-RD 101-RD C984-YL

52

C977-BU

K999-GN

56 57

IN P U T # 1

K980-PK C975-WH K982-YL

58

IN P U T # 2 CRUI SE C ONTRO L ON/OFF IN P U T # 3

E971-GN

BK RD WH

5 6

14

F713-OR L901-GY G838-BR G839-BU G840-PU C977-BU E716-GY G834-PU G835-OR

TW ISTEDP AIRS

E971-GN

ACCELERA TORPEDAL SENSOR/SW ITCHSENSORRETURN +8V ACCELERATORPEDAL POSI TI ON

4

51

A/C HI GHPRESSURE SWI TCHN/C

E-C4 1539693

3

11

E717-GN

( PEDAL RELEASEDP OSI TI ON)

INJECTO R4

ACCELERATORPEDAL POSI TI ONSENSOR

K737-E1 BR-16-NW K739-E2 BU-16-NW T961-E3 GN-16-NW T962-E4 WH-16-NW E-S1 T860-E16 T860-E17

OR-16-NW

C992-PU

C975-WH

H795-PK

T860-E5

C992-PU

( PEDAL RELEASEDP OSI TI ON)

J-C5 7E6513 T 9 6 0 - J 4B U - 1 6 - N W T859-J1 5 W H-16-NW

K737-J10 BR-16-NW K738-J11 GN-16-N W J-S4 K739-J12 BU-16-N W K 7 3 9 - J 1 8B U - 1 6 - N W K 7 3 9 - J 1 7B U - 1 6 - N W

K737-E1 BR-16-NW K739-E2 BU-16-NW T961-E3 GN-16-NW T962-E4 WH-16-NW T860-E5 OR-16-NW X986-E6 YL-16-NW X984-E7 BR-16-NW T856-E8 WH-16-NW T857-E9 GN-16-NW X989-E10 OR-16-NW X988-E11 PU-16-NW

SERVI CE BRAKE PEDAL POSI TI ONSWI TCHN/C


B-C2 7E6513

2

10

26

C978-BR C979-OR

H795-PK

WH-16-NW WH-16-NW

X 9 8 3 - J 7B U - 1 6 - N W X985-J8 OR-16-NW J-S3 X987-J20 BR-16-NW X987-J19 BR-16-NW

REARVALVE COVER CONNECTOR

BU-18 PK-18

14 AWGGXL

CRUI SE CONTROL ON/OFF SWI TCH

K 7 3 8 - J 1 1G N - 1 6 - N W K 7 3 9 - J 1 8B U - 1 6 - N W T859-J15 T859-J16

B-C2 7E6513

K737-B1 K739-B2

A B

1

16

E793-BU E794-YL A249-BK K990-GN K900-YL J9 0 6 - B R

INJECTO R3

B-C1 3E3364

P1 1607689 G879-OR 993-BR C985-BU H795-PK G843-OR G841-GN E794-YL E793-BU E718-PK G837-YL E991-GY G836-WH

450-YL 451-BR

451-BR

SI GNAL-

TOCHASSIS J193 9 DA TALINK

ENGI NE BLOCK

ACTUAT OR 2

C974-PU C973-GN

450-YL

SI GNAL+

- 12V +

10A

VALVE

L994-YL 659-PK

C973-GN

10A

INTAKE

1 2

J -C9 1552269

X987-J9 BR-16-NW

E-C1 NOTE Y 1 2 3 4 5 6 7 8 9 10 11 12

C974-PU

INJECTO R2

X986-E6 YL-16-NW X989-E13 OR-16-NW A-C3 1552252

1 2

SIGNAL GROUND

NOTE D NOTE D

ACTUAT OR 1

H795-PK

995-A12 BU-18 G833-A44 PK-18

A-C11 1552269 ENGINE COOLANT TEMPERATURE SENSOR 130-9811

VALVE

- 12V +

1 2

K737-J10 BR-16-NW K 7 3 9 - J 1 7B U - 1 6 - N W

T957-J1 PU-16-NW T958-J2 YL-16-NW T959-J3 BR-16-NW T960-J4 BU-16-NW J-S1 T858-J5 GY-16-NW T 8 5 8 - J 1 3G Y - 1 6 - N W T 8 5 8 - J 1 4G Y - 1 6 - N W

FRONTVALVECOVER CONNECTOR

A-C11 2304011 1 2

SIGNAL GROUND

INTAKE

J -C8 1552269

J-C1 NOTE Y

T957-A16 PU-16-HV T958-A17 YL-16-HV T959-A18 BR-16-HV T960-A19 BU-16-HV T858-A23 GY-16-HV T859-A24 WH-16-HV X983-A7 BU-16-HV X985-A14 OR-16-HV X987-A37 BR-16-HV K737-A54 BR-16-HV K738-A5 GN-16-HV K739-A56 BU-16-HV

HARNESS 243-106 9

ENGINE COOLANT TEMPERATURE SENSOR 234-5012

STARTER MOTOR

SIGNAL+

H795-PK

LEFT VI EW


ALTERNATOR

659-PK

NOTES B ANDE SPEEDOMETER

J-C4 7E6513 T959-J3 BR-16-NW T859-J1 6 W H-16-NW

1 2

GN-16 GN-16

A B

J-C7 1539693 A X 9 8 5 - J 8O R - 1 6 - N W B X987-J19 BR-16-NW

A-C14 1552269 RD-16 RD-16

INJECTO R1

J-C3 7E6513

1 2

GN-16 GN-16


9 PI NCAB CONNECTOR + BATTERY B NOTE Z -BATTERY A J H J 1587 - G E 7 9 3 - B U J 1587 + F E794-YL J 1939 SHI ELD E A249-BK J 1939 - D K990-GN J 1939 + C K900-YL

J-C6 1539693 AI RI NLET SHUTOFF SOLENOI D

AI RI NLET SHUTOFF RELAY

MANU AL AI R I NLET SHUTOFF SWI TCH

INTAKE VALVE ACTUATION PRESSURE SOLENOIDVALVE 236-9837(24V)

1 2

GROUND

TOP VI EW

A-C17 A-C18 3E-3364 155-2269 1 2 MOMENTARY PUSHBUTTON ( NO)

386-A60 PK-18

TWISTED PAIRS

L994-YL

WARNI NGLAMP

T957-J1 PU-16-NW T 8 5 8 - J 1 3G Y - 1 6 - N W

386-A59 PK-18 K739-A58 BU-16-HV

1 2

CHECKENGI NE LAMP

START

GROUND

A-C15 1552269 RD-16 RD-16

TO+ BATTER Y

OFF ON

J-C2 7E6513

BR-18 BU-18 OR-18

HARNESS 248-423 3

INTAKE VALVE ACTUATION PRESSURE SOLENOIDVALVE 231-3269(12V)

TOVEHI CLE COMPONENTS

KEYSWI TCH

TO+ BATTE RY

RD-12 211-7888 NOTE H

A-C13 2304013 1 G826-A21 2 G827-A50 3 T853-A11


AI RI NLET SHUTOFF RELAY( N/O) 241-8371 NOTE H

AI RI NLET SHUTOFF SOLENOI D 213-1626 NOTE H

BR-18 BU-18 OR-18

PASSI VE MAGNETI C VEHI CLE SPEED SENSOR

G808-BU G809-GN

1 2

G808-BU G809-GN

H795-PK C985-BU C986-BR P403

COOLI NGFAN SOLENOI D

E-C5 1539693

ARC SUPPRESSOR

H795-PK C985-BU C986-BR G837-YL

53 54 55

59 60

UNSW ITCHED +BATTERY UNSW ITCHED +BATTERY ENGI NE COOLAN TLEVEL

LOW

SWI TCH

61

G881-BU 229-BK G882-WH 229-BK C986-BR 229-BK G845-PU

62

J 906-BR

70

63 64 65 66 67 68 69

IN P U T # 1 2 -BATTERY IN P U T # 1 3 -BATTERY ACCELERATORPEDAL POSI TI ON -BATTERY IN P U T # 8 I GNI TI ONKEYSWI TCH

ENGI NE CONTROL MODU LE ( ECM)

J1

NOTE X

X984-E7 BR-16-NW X989-E12 OR-16-NW OR-16-NW OR-16-NW

E-C2 7E6513 1 2

T961-E3 GN-16-NW T860-E17 OR-16-NW OR-16-NW OR-16-NW

INJECTO R5

E-C6 1539693 NOTE X

PU-16-NW PU-16-NW

A B

T856-E8 WH-16-NW X988-E15 PU-16-NW

INTAKE

VALVE

(+) BATTERY

A CTUATOR 5

(+) BATTERYSWI TCHED E-C3 7E6513

A-C9 INTAKE

M ANIFOLDAI

TEMPERATURE

1552269

R

1 2

SIGNAL GROUND

SENSOR

130-9811

C967-A15 G833-A45

BU-18 PK-18

HARNESS 243-106 9

K737-A54 K737-A55

A-S5

BR-16-HV BR-16-HV

K737-A4

BR-16-HV

A-C1 2274002 J2 K738-A5GN-16

FUEL TEMPERATURE SENSOR 234-5013

SIGNAL GROUND

A-S6

K739-A56 BU-16-HV K739-A57 BU-16-HV K739-A58 BU-16-HV

YL-18 PK-18

386-A59 386-A60

SENSOR/ACTUATORSUPP LY SIGNALPLUSTOECM SIGNALMINUSTOECM

NOTE X A B

T857-E9 GN-16-NW X988-E14 PU-16-NW

RETARDERSOLENOIDLOW/HI

INTAKE

VALVE

A CTUATOR 6

CONTROLPLUSFROMECM CONTROLMINU SFROM ECM

2

T852-A32GY-18 A-C10 230-4011 1 F421-A13 2 G833-A46

(-)BATTERY/ SENSORRETUR N

INJECTO R6

E-C7 1539693

ECM GROUND STRAP 1

STARTING CIRCUIT

1 2

T962-E4 WH-16-NW T860-E16 OR-16-NW

ECM MOUNTI NG BOLT

3

INTAKE VALVE ACTUAT OROIL

VALVE

4

K739-A3

BU-16-HV

T855-A34BU-18 386-A61 PK-18

5 6

E-C8 1539693 NOTE X

COOLANTDIVERTERSOLENOID VALVE AIRS HUTOFF

7

A-S5

PK-18 PK-18

K737-A4BR-16-H V 386-A61

PK-18

8 9

K737-E1 K739-E2

RETARDERSOLENOIDMED/HI

BR-16-NW BU-16-NW

B-C1 3E3364 A B

CATDATALINK

B-C2 7E6513

K737-B1 K739-B2

BR-16 BU-16

1 2


10 11 12

1 2

SIGNAL GROUND

FUEL TEMPERATURE SENSO R130-9811

A-C10 1552269 F421-A13 YL-18 G 8 3 3 - A 4 6P K - 1 8

K738-A5 GN-16-HV T856-A31 WH-16-HV T857-A36 GN-16-HV T858-A23 GY-16-HV T860-A25 OR-16-HV T957-A16 PU-16-HV T958-A17 YL-16-HV T959-A18 BR-16-HV T960-A19 BU-16-HV T961-A28 GN-16-HV T962-A29 WH-16-HV X983-A7 BU-16-HV X984-A30 BR-16-HV X985-A14 OR-16-HV X986-A22 YL-16-HV X987-A37 BR-16-HV X988-A52 PU-16-HV T859-A24 WH-16-HV X989-A51 OR-16-HV

HARNESS 243-106 9

TIMINGCALI BRATION(TC) PROBE CONNECTOR

1 2

995-A12BU-18 K739-A3BU-16 R746-A20PK-18

A-C12 1552269 G856-A8 WH-18 G857-A9 YL-18

HARNESS 243-2321 &248-4233 ONLY

13 14 15

ENGINE COOLANTTEM PERATURE RETARDER COMMON BOOSTPRESS URE SENSOR

16

G829-A2GN-18

17

PRESSURE

SENSORRETURN

18 19 20 21 22

LEFTSI DE VI EW

23 24

E963-A27BK-18 G856-A8 WH-18

25

994-A10GY-18

28

G833-A47PK-18

30

26 27

PRIMARYENGINE SPEED/TIMINGTIMINGCALIBRATIONP ROBE(+) ENGINE OIL PRESSURE SENSOR

29

TEMPERAT URE SENSORCOMMON

SECONDARYENGI NE SPEED/TI MI NG SENSOR( CAMSHA FT) A-C7

31 32 33 34

E964-A26 WH -18 G857-A9 YL-18

35 36

PRIMARYENGINE SPEED/TIMING+ TIMINGCALIBRATIONP ROBE(-)

BOOSTPRESSURE SENSOR A-C6


RI GHTSI DE VI EW

REARVALVE COVER CONNECTOR A-C3

I NTAKE MANIFOLD AI R TEMPERATURE SENSOR A-C9


37

1 0 - 2 3 r o 2 l o 5 C , 9 e g a R P 0 N 3 E R

SECONDARY ENGINE SPEED/TIMINGSENSOR S I G N A L SIGNAL+ (CAMSHAFT) 201-6616

PRIMARY ENGINE SPEED/TIMINGSENSOR S I G N A L SIGNAL+ (CRANKSHAFT) 201-6615

G856-A8 WH-18 G857-A9 YL-18 T853-A11 OR-18 G826-A21 BR-18 G827-A50 BU-18 995-A12 BU-18 F421-A13 YL-18 C967-A15 BU-18 T852-A32 GY-18 T855-A34 BU-18

A-C7 1552269 1 2

BK-18 WH-18

E965-A48 E966-A49

BU-18 YL-18

H807-A35 H807-A53

BOOST PRESSURE SENSOR 239-3478


1 2

BK-18 WH-18

42 43 44

E966-A49YL-18 E965-A48BU-18

45 46 47 48

SECONDARYENGINE SPEED/TIMING+ SECONDARYENGINE SPEED/TIMING-

49

H807-A33

YL-18

50 51

A-S3

PK-18 PK-18 PK-18

G833-A47 PK-18

E963-A27 BK-18 E964-A26 WH-18

X988-A52PU-16 G827-A50BU-18

53

C967-A15BU-18 R747-A6GY-18

56

54 55 57

INTAKE VALVE ACTUATOR5&6 IVAOI L SENSORCOMM ON INTAKEMANIFOLDAIR TEMPERA TURE ATM OSPHERIC P RESSURE

ENGI NE COOLANTDI VERTER SOLENOI DVALVE A-C14

TI MI NGCALI BRATI ON( TC) PROBE CONNECTOR A-C12

58 59 60

1 2 3


OR-18 YL-18 GN-18

I NTAKE VALVE ACTUATI ON PRESSURE SOLENOI DVALVE A-C15

39 40 41

52

G833-A44 G833-A46 G833-A45

A-C8 1552269

P401 1552269 PRIMARYENGINE E963-A27 BK-18 SPEED/TIMINGS ENSOR SIGNAL- 1 SIGNAL+ 2 E964-A26 WH-18 (CRANKSHAFT) 191-8303 HARNESS 243-106 9


A-S4

YL-18 YL-18

38

G829-A42 G829-A43 G829-A41

A-S2

GN-18 GN-18 GN-18

X989-A51OR-16 F421-A13YL-18

61 62

INTAKE VALVE ACTUATOR3&4 FUEL TEMPERATURE

63

G 8 2 9 - A 2G N - 1 8

64 65 66 67 68 69

G829-A42 G829-A41 G829-A43

A-C6 2370227 G828-A39 WH-18 G829-A41 GN-18 R746-A20 PK-18

A-S2

GN-18 GN-18 GN-18

70

G 8 2 9 - A 2G N - 1 8

71

G828-A1 WH -18

72 73

PRESSURESENSO RSUPPLY+ 5V

T853-A11OR-18

74

INTAK EVALVEACTUAT IONOIL

PRESSURE

75

HARNESS 243-10 69

76

X987-A37BR-16

77

INTAKE

VALVE

ACTUATOR1&2

78

G829-A41 G829-A42 G829-A43

A-C6 155-2267 A G828-A39 WH-18 B G829-A41 GN-18 C R746-A20 PK-18

A-S2

GN-18 GN-18 GN-18

H807-A33YL-18 G826-A21BR-18

79 80

CDV& IVAOI L VALV E RETU RN IVAOIL PRESSURE SENSOR+5V

81

G 8 2 9 - A 2G N - 1 8

82 83 84 85

HARNESS 248-42 33

86 87

HARNESS 243-10 69

88 89 90



A-C6 2370227 1 G828-A39 WH-18 2 G829-A41 GN-18 3 R746-A20 PK-18

A-S1

G828-A39 WH-18 G828-A40 WH-18 G828-A38 WH-18

94 95 96 97

A-S1

G828-A39 WH-18 G828-A40 WH-18 G828-A38 WH-18

ATM OSPHERIC PRESSURE SENSOR 194-6722



1 2 3


1 2 3

A-S1

G828-A39 WH-18 G828-A40 WH-18 G828-A38 WH-18

T860-A25OR-16 T857-A36GN -16 X986-A22YL-16 T856-A31 WH -16 X984-A30BR-16 T858-A23GY-16 T962-A29 WH -16 T959-A18BR-16 T961-A28GN-16 T960-A19BU-16

99 100 101 102 103 104 105 106 107 108

INJECTOR5&6 SUPPLY INTAKE VALVE ACTUATOR6 RETURN INTAKE VALVE ACTUATOR3 RETURN INTAKE VALVE ACTUATOR5 RETURN INTAKE VALVE ACTUATOR4 RETURN INJECTOR1&2 SUPPLY INJECTOR6 RETURN INJECTOR3 RETURN INJECTOR5 RETURN INJECTOR4 RETURN

J1

ENGI NE CONTROL MODULE ( ECM)

109

G828-A1 WH-18

110

X983-A7BU-16

111

INTAKE VALVE ACTUATOR1 RETURN

112

HARNESS 248-42 33

X985-A14OR-16

113

INTAKE VALVE ACTUATOR2 RETURN

PRI MARYENGI NE SPEED/TI MI NG SENSOR( CRANKSHA FT) A-C8

114

994-A10 GY-18 E963-A27 BK-18 E964-A26 WH-18 E965-A48 BU-18 E966-A49 YL-18 R746-A20 PK-18 R747-A6 GY-18

HARNESS 243-10 69


98

G828-A1 WH-18

HARNESS 243-10 69

A-C5 2304013 G828-A40 WH-18 G829-A42 GN-18 R747-A6 GY-18

A-C5 3E3370 A G828-A40 WH-18 B G829-A42 GN-18 C R747-A6 GY-18

OR-18 YL-18 GN-18


93

HARNESS 248-42 33


91 92

G828-A1 WH-18

A-C5 2304013 G828-A40 WH-18 G829-A42 GN-18 R747-A6 GY-18

T859-A24 WH -16 T957-A16PU-16

115 116

INJECTOR3&4 SUPPLY INJECTOR1 RETURN

117

T958-A17YL-16

118

TI MI NG CALIBRATION PORT


ATMOSPHERE PRESSURE SENSOR A-C5

A-C1 P1/J 1

INJECTOR2 RETURN

119 120


HARNESS 248-42 33

227-4002

ENGINE OIL PRESSURE SENSOR 249-0098



A-C4 2370227 A G828-A38 WH-18 B G829-A43 GN-18 C 994-A10 GY-18


OR-18 YL-18 GN-18

A-C4 3E3370 A G828-A40 WH-18 B G829-A42 GN-18 C R747-A6 GY-18

HARNESS 243-10 69

9

8

7

6


A-C4 2370227 G828-A38 WH-18 G829-A43 GN-18 994-A10 GY-18

4

3

2

7E-6513

1

32 31 30 29 28

27 26 25 24 23

44 43 42 41 40 39

38 37 36 35 34 33

52 51 50 49 60 59 58 57

12

1 1

10

9

8

153-9693(NOTEX)

I DENT A A A A E J

7

Wire 1

48 47 46 45 1

56 55 54 53

2

3

4

5

A

6

B

B

Wire 2 68 67 66 65

1 2 3

5

16 15 14 13 12 11

64 63 62 61

76 75 74 73

ENGINE OIL PRESSURE SENSOR 248-2167

THI S SCHEMATIC I S FOR THE C15 ON- HI GHW AY ENGI NE ( S/N: MXS)

155-2252 10

22 21 20 19 18 17

88 87 86 85 84 83 98 97 96 95 94 110 109 108 107 120

119 118

Harnessidentificationcode Thisexample indicates wire135inharness"AG".

72 71 70 69 82 81 80 79 78 77

3E-8969

93 92 91 90 89

106 105

104 103 102 101 100

117 116

115 114 113 112

155-2269

99

111

7

8

9

6

5

4

P174 1306795

HARNESS 248-42 33

2 3

2

3E-3370

237-0227

B

230-4013

C

SingleWire Connector

Socket

P274 1117898 1 Plug Wire Color

Ground Circuit Connection Number Identification

Wire Gauge

2

Part Number For J274 ConnectorAssembly 3E5179 325-A135PK-14 Receptacle Fuse

Pin or Socket Number 200-L32BK-14 105-9344

A

B

C

ConnectorReference Designator

325-AG135PK-14

1

Pin

A

J174 1306795

1

160-7689

155-2267

Harness And Wire Symbols

230-4011

10 11 12

GRAY 3

2

1

RED 3

2

1

Component PartNumber

HARNESS CHG 248-42 33 0 1 ( J 2 / ENGINE / EA RLYPRODUCTI ON) 243-10 69 0 1 ( J 2 / ENGINE / EA RLYPRODUCTI ON) 263-9001 04 ( J 2 / E N G IN E ) 243-23 21 00 ( J2 / EN GI NE /AIRS HUTO FF) 234-50 04 07 ( REA R- I VA/INJ ECTOR/RETA RDER) 234-50 03 06 ( FRO NT- I VA/I NJ ECTOR/RETA RDER)

NOTE B: FORSP EEDOMET ERS ORTACHOMET ERS WITHAS INGLE SI GNAL INPUT TERM INAL, EITHERONE OF THE TW OSI GNAL OUTPUTLINES FROM THE ECMCANBE USED. LEAV E T HE REMA INING LINE DISCONN ECTED, DONOTCONNECTTO GROUND . NOTE C: "S INGLE" WINDINGMAGN ETIC PI CKUP SENSORRECOMMEN DED. NOTE D: THESE CONNECT IONS ARE UNSWITCHED, DI RECTCONNECTION TOTHE BATT ERYI S NOTREQUIRED. NOTE E: THE ECM SPEEDOMET ERAND TACHO METE ROUTPUTS IGNAL LINE VOLTA GES AR E ZERO -CROSSING SQUARE WA VES. THE SPEEDOMET ER SIGNALS A TJ 1-37 A NDJ 1-36 AR E CO MPLEMEN TS OF EACHOTHER. THE TACHO METERSIGNALS A TJ 1-38 A NDJ 1-39 AR E CO MPLEM ENTS OF EACHOTHER. MAX IMUMSI GNAL AM PLITUDE OF J1-36, J1- 37, J1-38, ANDJ1- 39 IS +/- 10 VOLTS. AMPLITUDE WILL BE +/- 5 VOLT S ORGREATERI F LOADCURRENTIS LESS THAN4mA. NOTE F: IF ANELECTRONIC SIGNAL IS PROVIDEDIN PLACE OF APASSI VE MA GNETIC SENSOR, CON NECTTHE ELECTRON IC SIGNAL INPUTTO THE +SI GNAL PIN, THE -SI GNAL PIN SHOULDNOTBE CON NECTED ORGROUNDEDWITHELECTRONIC SIGNAL INPUTS. NOTE G: WIRE NUM BER386 I S FORAIR SHUTOFF ANDIS SP ECIFIC TO HARN ESS 243-2321. WIRE NUM BERS G856 ANDG857 A RE FO RTHE TIMING CALIBRATION(TC) PROBE ANDARE SPECIFI C T OHARNESSES 243-2321 AND 248-2433. NOTE H: ONLYAPPLI ES TOENGINES WITHAIR SHUTOFF O PTION. NOTE Y: IF MAINHARNESS 263-9001 OR 243-2321, INTERNA L HARNESS C1 CONNECT OR 3E8969 WILL BE U SED. I F M AINHARNESS 248-4233 OR243-1069, I NTER NAL HARN ESS C1 CONNEC TOR262-6073 W ILL BE USED. NOTE X: USE KI T156 -7106 WHENREPLACI NGCONNECTOR153-96 93. REFERTO REHS1809 FO R REPAI R ANDI NSTALLA TI ONDETAI LS. NOTE Z: THE CONN ECTORONTHIS SCHEMAT IC I S BLACK ANDCONNECT S DIRECTLYTO SERVICE TOOL CABLE 157-4829. THE DIAGNOSTIC CONN ECTORNOTSHOWNHAS +BATTERYONPI N( A) AND -BATTER YON PIN (B). THIS CONNEC TORIS GRAYANDCONNECTS TOSERVICE

DIAGRAMA Cat c15 Biturbo

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