Daily Progress Report(7)

Nyumba Ya Akiba-Cement Plant 3000 TPD Daily Progress Report  

Da D ate:

9-Dec-15

a) Major Activities Done Activities Description

Area 131131- Limest Limestone one Clay Clay Mix Stor Storage age

Column Columnss Concre Concrete te (26 (26 done) done)

321-Raw Mill 421-Preheater 431-Kiln 431-Kiln

Atox mill housing inner welding now completed. Outside welding in-progress 2 Nos. pieces of Calciner erected Shell inspection in-progress Bearing scrapping in-progress

Civil

Mechanical

b) Potential issues Issue Consequences Excavation of Switch Yard yet not started due to shortage/limited earth Completion of Civil Works in Switch Yard will be moving machines delayed

Grid Station

Embeded Parts of Cable Trenches e.g Angle for Grating

Embeded Part required till Dec 08,2015

Anchor Bolts of Foundations in Switch Yard

Completion of Civil Works will be delayed

481-Clinker Storage Shaft (Clinker Tower) Super structure design details above +327 still awaited from Loya associates

Civil

Could be resulted in delay of slip forming startup

461-Coal Mill Building Hold due to Mechanical Works CCR Building

Civil Works of Coal Mill Will be delayed

Architectural Drawings awaited from Loya associates

Demand of architectural and Plumbing Items and subsequent. Procurement to be delayed

391-Coal Mill Substation Wo rk rk ca ca n n ot ot be be st st ar ar te te d due to to er er ec ec titi on on of of Pr Pr e He at ate r Supervisor Accommodation

C om om pl ple ti ti on on of of Ci Ci vi vi l Wo rk rk s i s de la la ye ye d. d.

Completed from local resources, while remaining 30 rooms finishing delayed to non arrival of material booked from Dubai

Completion of remaining remaining 30 rooms of Supervisor Accommodation could be delayed

Tools for OK Mill foundation bolts tightening missing in FLS shipment package

Delay in final leveling of OK foundation bolts. FLS raised the inquiry to locate the missing tools.

Mechanical

Manpower required to M/s Mughal Engineering

Material Sand Crush Cement Diesel Oxygen Cylinder DA Cylinder Fon Gas Cylinder

Current Stock 12983.59 15280.07 59053 28905 149 64 26

Unit ton ton ton liter Nos. Nos. Nos.

Delay in erection of additive and limestone area

NYA Locals Expats LCL

Total

Manpower Contractor 43 Alghazi 6 INDEC 11 Cambridge Al Farooq T NI SCS EMI FLS LOYA 60

Manpower 60 37 246 23 168 316 149 4 6 1009

e) Civil Activates

Area

100 -Raw Material Handling

200 - Additive and Coal Handling Area

Equipment 131-Limestone/Clay Mix Storage

Coal Shed

Excavation (cum) -

Steel Fixing (ton) 2.676 -

Formwork (sqm) 56.16 -

Block Concrete Concrete (cum) masonry/Fin masonry/Finishi ishing(S ng(S qm) 16.5 15.2 -

300 - Raw Meal Production Area

400 - Clinker Production Area

321-Raw Mill [Cyclone Building] 331-Process Gas Conditioing

441-Clinker Cooler

500 - Cement Grinding Area 600 - Cement Storage and Dispatch Area 800 - Electrical Departments Area

Ancillary Building

Dinning Hall Labour Block

Total Quantities

0

1.56 7.8 1.272 13.308

3.25 80.304 2.65 142.364

13 92 10.6 3 150.3

60 60 -

f) Mechanical Activities

Area

Equipment

100 -Raw Material Handling Area

131-Limestone/Clay Mix Storage

200 - Additive and Coal Handling Area 300 - Raw Meal Production Area Riser Duct 400 - Clinker Production Area

500 - Cement Grinding Area 600 - Cement Storage and Dispatch Area Total Quantities

Embedment fabrication (ton) 0

Embedment Padding and Structure installation (ton) leveling (ton) erection (ton) 0.08 0.08

0

0

Equipment erection (ton) 8.7 8.7

g) Mining Activates

Total Overburdened Remove Today (cum)

Total overburden remove till date(from 20 Oct 15) (cum)

Target Overburden Removal

Target Date

15,548

728,673

3,200,000

1-Jun-16

h) NYA Project Progressive Areas Pictorial Detail

431-Kiln: Shell inspection in-progress

421-Preheater: Calciner 2 Nos.. ieces erected

431-K iln: Bea ring scr apping in-progress

131-Additive Storage : Columns concrete completed