Cim Report

Computer Integrated Manufacturing – MEM562

UNIVERSITI TEKNOLOGI MARA FACULTY FACULTY OF MECHANICAL ENGINEERING E NGINEERING _____________ ______ ______________ _____________ _____________ _____________ ______________ ______________ _____________ _____________ _____________ _________ __ Program : Bachelor of of Me Mechanical En Engineering (M (Manufacturing) (H (Hons) Course : Computer Integrated Manufacturing Course Code : MEM562 ecturer : Prof! Ir! "r! #hmed $affar %emester : $ul& ' "ec 25 _____________ ______ ______________ _____________ _____________ _____________ ______________ ______________ _____________ _____________ _____________ _________ __

"EMI# *+E%, -EP.-, Automotive Automotive Industr! Industr! Rim "rodu#tion "rodu#tion ____________ ____________________ ______________ _____________ _____________ _____________ _____________ _____________ _______

Mohd $a/ir Bin Hassan 0 Hashim

-eport %u/mission

:

$% &e# '($% (Date)

EM"1MB

2314

%taff certification certification : _____________ ________________ ___ (Signature)

1


TABLE OF CONTENT LIT OF FI!"#E$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$2 A%&tract$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$' a( cope$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$' %( O%)ecti*e$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ $$$$$$$$' $$$$$$$$ ' c( +ro)ect Ac,ie*ement$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$' Introduction$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$-.5 +roce&& Mode/$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$6.15 #eference&$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$25 LIT OF FI!"#E Fig 10 Mac,ine Fig 20 A! Fig '0 Buffer Fig -0 in Fig 50 u%.re&ource& Fig 60 +art& Fig 30 ource& Fig 40 La%or Fig 0 A! Contro//er Fig 10 +o7er and free &8&tem Fig 110 Con*e8or Fig 120 Top *ie7 of ne7 /a8out Fig 1'0 Front *ie7 of rim Fig 1-0 I&ometric *ie7 of rim

6 6 6 3 3 3 4 4 4   1 11 11

#B%,-#C, 2


cope

Automoti*e Indu&tr80 T,i& pro)ect ga*e me an idea on ,o7 a&&em%/8 7or in automoti*e indu&tr8 a /itt/e %it$ A& 7e a// ne7 t,e a&&em%/8 in automoti*e indu&tr8 i& 9uite comp/icated in rea/ &ituation: &o t,i& &imu/ation 7i// gi*e an o*er*ie7 on ,o7 t,e manufacturing proce&&e& of rim are going on$ Automoti*e indu&tr8 i& an indu&tr8 7,ic, i& in*o/*e& in t,e de&ign: manufacturing an d a/&o &e//ing motor *e,ic/e&$ It i& a/&o no7n a& one of t,e important economic &ector& t,at can ,e/p e*er8 countr8 in t,e 7or/d$ T,at i& 7,8 to reduce /ead time in a&&em%/8 motor *e,ic/e: I need to de&ign a proper /a8out$ cope of m8 pro)ect 7a& to manufacture rim& for car&$ In t,i& pro)ect: I produced t7o t8pe& of rim& t,at 7i// undergo ca&ting: dri//ing: ,eat treatment: fini&,ing: in&pection and /a&t/8 pacaging %efore &ending it to *endor&$

O%)ecti*e

•

To under&tand on ,o7 t,e manufacturing proce&&e& of car rim& for car& in automoti*e indu&tr8

•

To e;p/ore t,e more on t,e
Ac,ie*ement of +ro)ect

From t,i& pro)ect: I am a%/e to create m8 o7n /a8out for t,e production of car rim&$ "&ing ed t,e data of t,e /a8out$ T,i& pro)ect &,o7ed t,e important of *irtua/ /a8out in rea/ automoti*e indu&tr8$ From t,i& pro)ect: I am a%/e to e;p/ore more a%out
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I,-."+C,I. What is Quest?

e t,e proce&& f/o7 in '< factor8 en*ironment$ =ue&t pro*ide& t,ree.dimen&iona/ &imu/ation en*ironment for t,e ana/8&i& of production proce&& f/o7 and production efficienc8$ T,e =ue&t mode/ mu&t %e e&ta%/i&,ed %efore &imu/ation and ana/8&i&$ T,e fo//o7ing t,ree &tep& are %a&ic &tep& to e&ta%/i&, a =ue&t mode/$ Fir&t/8: t,ree.dimen&iona/ geometrica/ mode/ of production re&ource& o%)ect &uc, a& proce&&ing e9uipment: /ogi&tic& e9uipment and operator mu&t %e e&ta%/i&,ed: maing production /ine in *irtua/ en*ironment &imi/ar to rea/ production /ine$ =ue&t contain& initia/ mode/ of common production e9uipment and /ogi&tic& e9uipment: &uc, a& proce&&ing e9uipment: %uffer &tation: feed &tation: A!: crane: con*e8or: /a%or and &o on$ !eometric mode/ &,ou/d %e p/aced in t,ree.dimen&iona/ &pace according to 7or&,op /a8out: 7,ic, ac,ie*e& *irtua/ p,8&ica/ mode/ing of t,e entire 7or&,op$ econd/8: o%)ect %e,a*ior: tec,no/ogica/ proce&& and &8&tem operation ru/e& of production re&ource& &,ou/d %e defined$ T,e o%)ect %e,a*ior refer& to t,e /oading: proce&&ing: and un/oading %e,a*e& of t,e proce&&ing e9uipment$ Logica/ order of 7or piece i& defined %8 tec,no/ogica/ proce&& of manufacturing &8&tem: maing independent de*ice in t,e &8&tem connected into a 7,o/e proce&& /ogica/$ 8&tem operation ru/e& can en&ure t,e norma/ operation of t,e &imu/ation mode/ and a*oid conf/ict in t,e &8&tem$ Fina//8: production /ine i& &imu/ated %a&ed it& mode/: rea/.time uti/i>ation and a*erage uti/i>ation of t,e e8 e9uipment and /a%or& can %e o%tained$ T,e data of /ogi&tic& production %eat and &tacing &ituation can a/&o %e &een c/ear/8$ According to t,e&e data: t,e %ott/enec& in t,e production /ine can %e found and t,en t,e /a8out of t,e production /ine and /ogi&tic& &c,eme can %e optimi>ed$

Industry Selected & Assignment Requirement

-


In t,i& pro)ect: t,e indu&tr8 t,at I &e/ected i& automoti*e indu&tr8$ T,e rim& 7i// undergo ca&ting: dri//ing: ,eat treatment: fini&,ing: in&pection and /a&t/8 pacaging$ M8 /a8out con&i&t& of 6 mac,ine&: 2 con*e8or&: 1 &ource: 1 &in: 1 /a%or: 1 po7er and free &8&tem: 1 &u%.re&ource and 1 A! &8&tem$

P-.CE%% M."E 5


Element used in the model

Mac,ine i& an e/ement 7,ere it 7i// do an8 proce&& t,at ,ad %een a&&igned to it$ From t,i& ca&e: t,e mac,ine i& a&&ign to do t,e a&&em%/8 proce&&$

Fig 10 mac,ine

A! i& an e/ement t,at u&e& to carr8 part& from one p/ace to anot,er$ A! i& u&ed to &end t,e %o;e& containing fini&,ed rim& to t,e &in

Fig 20 A!

"&ed to %e temporar8 &tore& to eep part& t,at 7i// %e a&&em%/ed to main %od8$

Fig '0 Buffer

in i& 7,ere t,e end of product 7i// go at t,e end of it& proce&&$ T,e &in 7i// %e a /ocation 7,ere i& a fina/ product gat,ered$

6


Fig -0 in

u%.re&ource i& an e/ement t,at repre&ent a part t,at going to %e a&&em%/e$ It mean& t,at t,e &u%.re&ource act a& t,e fina/ de&tination of t,e ot,er part&$ e*era/ &tac point 7i// %e a&&ign to t,e &u%.re&ource in order to indicate t,e po&ition of t,e ot,er part&$

Fig 50 u%.re&ource&

+art& are e/ement& t,at u&e to repre&ent t,e product$ T,ere i& t7o part& in t,i& mode/$

Fig 60 +art&

ource i& an e/ement t,at 7i// create part$ T,e part i& create& can %e determined and t,e u&er can c,oo&e on 7,ic, part& to come out from 7,ic, &ource$

3


Fig 30 ource&

La%or i& u&ed to do t,e proce&& t,at occur& in t,e mode/$ In t,i& /a8out: t,e /a%or tran&ferred t,e rim 7it, t,e attac,ed fi;ture from mac,ine 2 to mac,ine '$

Fig 40 La%or

A! Contro//er i& an e/ement t,at function& to contro/ t,e A! e/ement$

Fig 0 A! contro//er

+o7er and free tae t,e part& from t,e mac,ine and carr8 it a/ong it& pat,7a8 and tran&port t,e part& to anot,er mac,ine

4


Fig 10 +o7er and free &8&tem

T,e main function of t,e con*e8or i& to tran&port part& into anot,er e/ement$ Con*e8or ma8 /ead to a )unction or a t7o.7a8 pat,$

Fig 110 Con*e8or



in for cr after aintin


1

O"#CE Computer Integrated Manufacturing – MEM562 LABO#

"B.#EO"#CE

MACINE

IN

C O N 1 E A

11 +O?E#@F#EE TEM

A! TEM


Fig 120 Top *ie7 of t,e /a8out

CATIA Element

Fig 1'0 Front *ie7 of rim

12

CONEO#


Fig 1-0 I&ometric *ie7 of rim

Problems Encounter and Problem Sole T,ere are a fe7 pro%/em& t,at encounter in doing t,i& pro)ect$ ere 7i// %e e;p/aining on 7,at pro%/em t,at encounter& and ,o7 to &o/*e it$ No$

+ro%/em encounter

o7 7e o*ercome t,e pro%/em

1

Learning ne7 function and feature&

T,ere are &e*era/ function and feature& t,at need to %e /earned in order to comp/ete t,e &imu/ation &uc, a& &u%.re&ource and po7er and free &8&tem$ In order to no7 more a%out t,e feature&: a /ot of te&t ,ad %een done$

2

Cannot import t,e CA< fi/e into
I did tr8 and error man8 time& in order for t,e part& to %ecome t,e rim 7e dra7 in t,e CA<$ I &ti// did not found 7,at t,e cau&e of t,e pro%/em i& e*en t,oug, I a/read8 fo//o7 t,e &tep& of con*erting t,e CA< fi/e into t,e format $&t/ 7,ic, can %e read in
'

La%or did not pic up t,e part& at mac,ine 2 to tran&fer t,e rim

I did not &et t,e /a%or re9uirement at t,e %uffer near

1'


to mac,ine '$

to mac,ine 2$

E,-# I7.-M#,I. Information on the new functions we learn on Delmia Quest Sub-resource •

Information on t,e &u%.re&ource

Fir&t I create t,e &u%.re&ource contro//er and p/aced t,e contro//er on t,e &,op f/oor

1-


T,e rac 7a& actua//8 a %uffer$ I c,anged t,e di&p/a8 of t,e %uffer to rac on t,e %uffer option&$ ?e p/aced t,e too/& and fi;ture& on t,e %uffer$

In t,e &u%.re&ource option&: I create t,e too/& and fi;ture& t,at 7i// %e p/aced on t,e %uffer$

15


I &et up t,e proce&&e& for %ot, too/& and fi;ture& and &et up t,e 9uantit8 re/ea&ed from t,e %uffer to eac, mac,ine$

I &et up t,e proce&& of too/& and fi;ture& on eac, mac,ine &o t,at eac, mac,ine 7i// a&&ign 7it, eit,er too/& or fi;ture depending on t,e re9uirement needed on t,e mac,ine$ 16


Power and Free system

I create t,e pat, &8&tem for po7er and free &8&tem

13


I t,en &et up t,e deci&ion point in t,e pat, &8&tem$ T,e carrier 7i// pic up or drop t,e rim at t,e deci&ion point& p/aced on t,e pat, &8&tem$

I create t,e carrier t,at 7i// pic up and mo*e t,e rim from one deci&ion point to anot,er deci&ion point$

14


Element Utilization

1


2


Conclusion

In order to comp/ete t,i& pro)ect: I need to ma&ter or under&tand a// t,e feature& and function& in ation and 7orer& &afet8$ E*entua//8 it 7ou/d %e a %enefit for dome&tic indu&trie& and ,e/p manufacturing enterpri&e& to &ta8 competiti*e 7it, o*er&ea& companie&$

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