OILFIELD PRODUCTS GROUP
2 0 0 2 GEN ENERA ERALL CA CATTAL ALO OG
LEADER IN THE FIELD CONTENTS 2 Introduction 3 Conventional Crank Balanced Pumping Units
1 3 Mark II Unitorque Pumping Units
2 1 Air Balanced Pumping Units 2 7 Reverse Mark Pumping Units 3 5 Churchill ® Beam Balanced Pumping Units
3 9 Special Application Pumping Units
4 5 Gear Reducer a nd Lubrication Data
4 9 Optional Equipment and Special Features
5 5 Oilfield Service Centers Automa tion and 5 7 Field Automa Well Optimization
6 1 Artificial Lift and Oilfield Automation Training
6 3 Artificial Lift Nomenclature and Application Formulas
6 7 Ordering Instructions/Warranties 6 8 Sales and Service Locations
F ro m th e sa san nd y d ese ser rts o f S au d iA rab ia to th e icy fro n tier o f A lask ska a’ s N o rth S lo p e, the na nam m e Luf L ufkin stan and d s as m ut ute e test testi im on y to on e co m p an y’ s d ed icatio n to q u ality. It allstar art ted fro m a sm allfo u nd ry and a nd m ac achi hin e sh sho o p in the p ine ney y w ood s o f E ast Texa Texas s tha hat t g rew to b ec eco o m e th th e w o rld ’ s fo rem o st m an anuf ufac act tur urer er o f sucker sucke r rod p um p ing un uni its. W hen the com c om p any w as fou nd ed in 1 90 2, it w as know kno w n as Luf L ufkin Fou F ound nd ry and M achine C om p any any. . B y 1970 19 70 its diverse p ro d uc uct t line ha had d lo ng o ut utg g ro w n tha hat t na nam m e, an and d it w as cha c hang ng ed to Lu Luf fkin Ind u stries, Inc. Tod ay,Lu fkin In d u stries d esig n s, m an anu u fac act tur ures es an and d m ar arke ket ts p ro d uc uct ts an d se ser rvices to to g lo b alenerg y, ind ust str rialand transp o rtatio n m arke ket ts th ro u g h fo u r d ivisio n s: Oilfield Products Group. In ad d itio n to b ein g th e w o rld ’ s lead in g m an u fac act tu rer and su sup p p lier o f su suck cker er ro d p um p in g u n its, Luf Lu fkin O ilfield S ervice ces s refu rb ish she es an and d se sel lls use u sed d p um p in g u n its an a n d p ro vid es ins nst tallat ati io n , field ser servi vice, m ach ine sho p rep air an and d ne new w O E M p ar art ts fo r its’cu sto stom m ers. A llb ran d s –Luf –Lu fkin , C h u rch ill, A m erica can, n, L eG ran and d , B et eth h leh em , N at ati io n al, et etc. c. –ar are e su sup p p o rted . A d d itio nally,Lu fkin A uto m atio n is th e ind ust str ry lea ead d er in o ilp ro d uctio n au to m at ati io n an and d w ello p tim izatio n p ro d u ct cts s an a n d se ser rvice ces s (p u m p -off co n tro llers, d yn yna am o m eter eters, s, flu id leve vel leq u ip m ent, w ellanalysis, d esig n /an alysis sof so ftw are, w ell d es esi ig n co n su sul ltin g an and d train in g ). W ith th e ac acq q u isitio n o f D elta-X an d N ab la an and d w ith tho u sa san nd s o f co n tro llers in se ser rvice, Luf Lu fkin A u to m atio n co n tin ues t th h e L u fkin trad itio n o f h elp in g p ro d ucers lo w er their p ro d u ctio n co c o st sts s an an d o p tim ize w ellefficien cy. Trailer Division. T he co m p an any’ y’ sT Tr railer D ivisio n d esig ns an and d m an anuf ufac act tur ures es van van, ,flat atb b ed ,flo at at, ,d ro p fram e, d um p , d o ub les es, ,co nve ven ntio nal, sp spr rea ead d ax axl le and sp spe ecialty t tr railers fo r the t tr rucking se seg g m en ent t ofthe t tr ransp spo o rtatio n ind ustry.A n ex ext ten ensi sive ne net tw o rk ofb ran anch ch o ffice ces se en nsu sur res cu cust sto m er’ s rap id ac acc ces ess s to p arts and an d rep air se ser rvice ces. s. Power Transmission. T h is d ivisio n ’ s“ h ig h sp e ed ” p rod uc uct ts inc ncl lud e tur urb b o g ea ear rs fo fo r p o w er ge gene ner rat ati ion , p roc ess co c o m p resso rs, o ilan and d g as tr tran ansm sm issio n a and nd a w id e a ar rray o f p um p ing ap p licat ca tio ns. ns . T h e “ lo w sp eed ee d ” p rod uc uct t fam ily inc ncl lud es cu cust sto m an and d stan and d ar ard d d rives fo r su such ch in d u stries as stee eel lan and d alu m in u m m ills, ru b b er m ills, plast sti ics m ixing an d extrusio n, su sug g ar m ills, m arin e p ro p u lsio n , ce cem m en ent t m ills and an d m inin g . L ike th e O ilfield P ro d u ct cts s G ro up , the P o w er Tr Tran an sm issio n d ivisio n p ro vid es fu llse ser rvice fo r its c cu u st sto o m ers. F ro m its u un n iq u e g ea ear r m an ufactur cturi in g and m ac ach h in ing o p erat erati io n s, L u fkin rep airs virtu ally a an ny m anu fac act tu rer’ s ge gear ars s and p rovid es 24-hour 2 4-hour em er erge gency ncy servi service to to ensur ensure e m inim um d ow nt nti im e in a cu st sto o m er’ s o p erat erati io n s. Foundry Division. L ufkin ’ s F o u n d ry D ivisio n d es esi ig n s and m anu anuf fact actur ures es m ed edi ium to lar arge, ge, low to m ed edi ium vo vol lum e d u ct cti ile an and d g ray iro n ca cast sting s. O n a d aily bas b asi is, this d di ivisio n s se erve ves s O EM ’ s in va var rio u s in d ustries, in clu d in g valves, m ach ine too too ls, p um p a and nd co com m p resso essor rs, as w ell as co nst ns truct uc tio n eq uip m ent en t and an d sp eci ec ialm achi ac hiner ne ry.
LEADER IN THE FIELD CONTENTS 2 Introduction 3 Conventional Crank Balanced Pumping Units
1 3 Mark II Unitorque Pumping Units
2 1 Air Balanced Pumping Units 2 7 Reverse Mark Pumping Units 3 5 Churchill ® Beam Balanced Pumping Units
3 9 Special Application Pumping Units
4 5 Gear Reducer a nd Lubrication Data
4 9 Optional Equipment and Special Features
5 5 Oilfield Service Centers Automa tion and 5 7 Field Automa Well Optimization
6 1 Artificial Lift and Oilfield Automation Training
6 3 Artificial Lift Nomenclature and Application Formulas
6 7 Ordering Instructions/Warranties 6 8 Sales and Service Locations
F ro m th e sa san nd y d ese ser rts o f S au d iA rab ia to th e icy fro n tier o f A lask ska a’ s N o rth S lo p e, the na nam m e Luf L ufkin stan and d s as m ut ute e test testi im on y to on e co m p an y’ s d ed icatio n to q u ality. It allstar art ted fro m a sm allfo u nd ry and a nd m ac achi hin e sh sho o p in the p ine ney y w ood s o f E ast Texa Texas s tha hat t g rew to b ec eco o m e th th e w o rld ’ s fo rem o st m an anuf ufac act tur urer er o f sucker sucke r rod p um p ing un uni its. W hen the com c om p any w as fou nd ed in 1 90 2, it w as know kno w n as Luf L ufkin Fou F ound nd ry and M achine C om p any any. . B y 1970 19 70 its diverse p ro d uc uct t line ha had d lo ng o ut utg g ro w n tha hat t na nam m e, an and d it w as cha c hang ng ed to Lu Luf fkin Ind u stries, Inc. Tod ay,Lu fkin In d u stries d esig n s, m an anu u fac act tur ures es an and d m ar arke ket ts p ro d uc uct ts an d se ser rvices to to g lo b alenerg y, ind ust str rialand transp o rtatio n m arke ket ts th ro u g h fo u r d ivisio n s: Oilfield Products Group. In ad d itio n to b ein g th e w o rld ’ s lead in g m an u fac act tu rer and su sup p p lier o f su suck cker er ro d p um p in g u n its, Luf Lu fkin O ilfield S ervice ces s refu rb ish she es an and d se sel lls use u sed d p um p in g u n its an a n d p ro vid es ins nst tallat ati io n , field ser servi vice, m ach ine sho p rep air an and d ne new w O E M p ar art ts fo r its’cu sto stom m ers. A llb ran d s –Luf –Lu fkin , C h u rch ill, A m erica can, n, L eG ran and d , B et eth h leh em , N at ati io n al, et etc. c. –ar are e su sup p p o rted . A d d itio nally,Lu fkin A uto m atio n is th e ind ust str ry lea ead d er in o ilp ro d uctio n au to m at ati io n an and d w ello p tim izatio n p ro d u ct cts s an a n d se ser rvice ces s (p u m p -off co n tro llers, d yn yna am o m eter eters, s, flu id leve vel leq u ip m ent, w ellanalysis, d esig n /an alysis sof so ftw are, w ell d es esi ig n co n su sul ltin g an and d train in g ). W ith th e ac acq q u isitio n o f D elta-X an d N ab la an and d w ith tho u sa san nd s o f co n tro llers in se ser rvice, Luf Lu fkin A u to m atio n co n tin ues t th h e L u fkin trad itio n o f h elp in g p ro d ucers lo w er their p ro d u ctio n co c o st sts s an an d o p tim ize w ellefficien cy. Trailer Division. T he co m p an any’ y’ sT Tr railer D ivisio n d esig ns an and d m an anuf ufac act tur ures es van van, ,flat atb b ed ,flo at at, ,d ro p fram e, d um p , d o ub les es, ,co nve ven ntio nal, sp spr rea ead d ax axl le and sp spe ecialty t tr railers fo r the t tr rucking se seg g m en ent t ofthe t tr ransp spo o rtatio n ind ustry.A n ex ext ten ensi sive ne net tw o rk ofb ran anch ch o ffice ces se en nsu sur res cu cust sto m er’ s rap id ac acc ces ess s to p arts and an d rep air se ser rvice ces. s. Power Transmission. T h is d ivisio n ’ s“ h ig h sp e ed ” p rod uc uct ts inc ncl lud e tur urb b o g ea ear rs fo fo r p o w er ge gene ner rat ati ion , p roc ess co c o m p resso rs, o ilan and d g as tr tran ansm sm issio n a and nd a w id e a ar rray o f p um p ing ap p licat ca tio ns. ns . T h e “ lo w sp eed ee d ” p rod uc uct t fam ily inc ncl lud es cu cust sto m an and d stan and d ar ard d d rives fo r su such ch in d u stries as stee eel lan and d alu m in u m m ills, ru b b er m ills, plast sti ics m ixing an d extrusio n, su sug g ar m ills, m arin e p ro p u lsio n , ce cem m en ent t m ills and an d m inin g . L ike th e O ilfield P ro d u ct cts s G ro up , the P o w er Tr Tran an sm issio n d ivisio n p ro vid es fu llse ser rvice fo r its c cu u st sto o m ers. F ro m its u un n iq u e g ea ear r m an ufactur cturi in g and m ac ach h in ing o p erat erati io n s, L u fkin rep airs virtu ally a an ny m anu fac act tu rer’ s ge gear ars s and p rovid es 24-hour 2 4-hour em er erge gency ncy servi service to to ensur ensure e m inim um d ow nt nti im e in a cu st sto o m er’ s o p erat erati io n s. Foundry Division. L ufkin ’ s F o u n d ry D ivisio n d es esi ig n s and m anu anuf fact actur ures es m ed edi ium to lar arge, ge, low to m ed edi ium vo vol lum e d u ct cti ile an and d g ray iro n ca cast sting s. O n a d aily bas b asi is, this d di ivisio n s se erve ves s O EM ’ s in va var rio u s in d ustries, in clu d in g valves, m ach ine too too ls, p um p a and nd co com m p resso essor rs, as w ell as co nst ns truct uc tio n eq uip m ent en t and an d sp eci ec ialm achi ac hiner ne ry.
CONVENTIONAL CRANK BALANCED PUMPING UNITS
Th e Luf L ufki kin C on vent venti ion al C ran ank k B alan anced ced P um p ing U nit, w id ely kno w n an d accep ted , is the o ld reliab le “ W o rk H o rse se” ”o f th e o ilp atch . T h is is th e m o st un ive ver rsa sal lly ad a d ap tab le u n it in th e L u fkin lin e. T h ese u n its ar a re sim p le to op er erat ate e an and d req uire m inim um m aint nten enan ance. ce.
CONVENTIONAL CRANK BALANCED PUMPING UNITS
OILFIELD PRODUCTS GROUP
Dimensional Data Unit Size*
A
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-0849 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
(inches)
B
C 340.00 286.00 286.00 340.00 286.50 286.00 340.00 286.00 286.00 262.00 262.00 262.00 262.00 262.00 262.00 262.00 260.00 260.00 260.00 234.00 262.00 260.00 260.00 260.00 234.00 232.00 232.00 232.00 260.00 232.00 232.00
E
F
H
I
J
L
M
N
N1
R
T
U
V
W
X
C-1824D-305-240 C-1824D-365-216 C-1824D-365-192 C-1280D-305-240 C-1280D-427-192 C-1280D-365-192 C-912D-305-240 C-912D-365-192 C-912D-305-192 C-912D-365-168 C-912D-305-168 C-912D-427-144 C-912D-365-144 C-640D-365-168 C-640D-305-168 C-640D-365-144 C-640D-305-144 C-640D-256-144 C-640D-365-120 C-640D-305-120 C-456D-305-168 C-456D-305-144 C-456D-265-144 C-456D-365-120 C-456D-305-120 C-456D-256-120 C-456D-213-120 C-456D-256-100 C-320D-256-144 C-320D-256-120 C-320D-213-120
120.00 120.00 120.00 120.00 120.00 120.00 120.0 0 120.00 120.00 120.00 120.00 120.00 120.00 120.00 120.00 120.00 120.00 120.00 120.00 111.00 120.00 120.00 120.00 120.00 111.00 111.00 111.00 111.00 120.00 111.00 111.00
228.00 235.00 210.00 228.00 210.00 210.00 228.0 0 210.00 210.00 210.00 210.00 180.00 180.00 210.00 210.00 180.00 180.00 180.00 152.00 155.00 210.00 180.00 180.00 152.00 155.00 155.00 155.00 129.00 180.00 155.00 155.00
263.50 263.50 263.50 263.50 263.50 263.50 247.50 247.50 247.50 224.50 224.50 224.50 224.50 221.00 221.00 221.00 220.75 220.75 220.75 208.63 221.00 220.75 220.75 220.75 208.63 208.63 208.63 208.63 215.25 203.13 203.13
396.50 396.50 396.50 396.50 396.50 396.50 396.5 0 380.50 380.50 357.50 357.50 357.50 357.50 354.00 354.00 354.00 353.75 353.75 353.75 326.63 354.00 353.75 353.75 353.75 326.63 326.63 326.63 326.63 353.75 327.13 327.13
545.00 483.00 464.00 545.00 464.50 464.00 545.00 464.00 464.00 421.50 421.50 400.00 400.00 421.50 421.50 400.00 398.00 398.00 379.00 351.00 421.50 398.00 398.00 379.00 351.00 349.00 349.00 330.50 398.00 349.00 349.00
25.50 19.56 18.81 26.31 18.19 18.81 25.50 18.81 18.81 20.50 20.50 32.75 32.75 20.50 20.50 32.75 32.75 32.75 54.50 25.00 20.50 32.75 32.75 54.50 25.00 25.00 25.00 45.75 32.75 25.00 25.00
110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 95.00 110.00 110.00 110.00 110.00 95.00 95.00 95.00 95.00 110.00 95.00 95.00
64.00 40.50 63.88 63.21 65.38 63.88 64.00 63.63 63.63 62.25 62.00 74.25 74.25 62.25 62.25 74.25 72.50 72.50 75.50 78.25 62.25 72.50 72.50 75.50 78.25 76.00 76.00 75.75 72.50 76.00 76.00
80.25 80.25 80.25 80.25 80.25 80.25 80.25 80.25 80.25 76.00 76.00 76.00 76.00 76.00 76.00 76.00 76.00 76.00 76.00 70.00 76.00 76.00 76.00 76.00 70.00 70.00 70.00 70.00 76.00 70.00 70.00
24.50 24.50 24.13 24.13 24.13 24.13 24.13 24.13 24.13 21.13 21.13 21.13 21.00 24.13 21.13 21.13 21.13 21.00 21.00 21.00 21.00 21.13 21.00 21.00
24.50 24.50 24.50 24.50 24.50 24.50 24.50 21.00 21.00 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 15.88 15.88
161.00 168.00 143.00 161.00 143.00 143.00 143.5 6 143.56 143.56 166.50 166.50 136.50 136.50 166.50 166.50 136.50 136.88 136.88 108.88 114.88 166.50 136.88 136.88 108.88 114.88 114.88 114.88 88.88 136.88 114.88 114.88
58.88 58.88 58.88 52.50 52.50 52.50 48.50 48.50 48.50 48.50 48.50 48.50 48.50 41.50 41.50 41.50 41.50 41.50 41.50 41.50 38.38 38.38 38.38 38.38 38.38 38.38 38.38 38.38 34.00 34.00 34.00
92.38 92.38 92.38 98.75 98.75 98.75 91 87.50 87.50 87.50 87.50 87.50 87.50 91.00 91.00 91.00 91.13 91.13 91.13 76.00 94.13 94.25 94.25 94.25 79.13 79.13 79.13 79.13 98.63 83.50 83.50
52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 52.00 53.00 53.00
50.00 50.00 50.00 50.00 50.00 50.00 50.00 46.75 46.75 46.75 46.75 46.75 46.75 46.75 46.75 46.75 46.75 46.75 46.75 46.75 46.75 46.75 46.75 46.75 46.75 46.75 46.75 46.75 43.00 43.00 43.00
120.00 120.00 120.00 106.00 106.00 106.00 98.50 98.50 98.50 98.50 98.50 98.50 98.50 98.50 98.50 98.50 98.50 98.50 98.50 97.00 98.50 98.50 98.50 98.50 97.00 97.00 97.00 97.00 87.50 85.50 85.50
C-320D-305-100
111.00
129.00 232.00 203.13
327.13
330.50 45.75
95.00
76.00
70.00
21.00
15.88
88.88
34.00
83.50
53.00
43.00
85.50
AA
AB
UU
51.69 51.69 51.69 51.69 51.69 51.69 51.69 51.69 51.69 51.75 51.75 51.75 51.75 51.75 51.75 51.75 51.75 51.75 51.75 51.13 51.75 51.75 51.75 51.75 51.13 51.13 51.13 51.13 53.625 54.00 54.00
90.88 90.88 90.88 90.88 90.88 90.88 90.88 90.88 90.88 90.88 90.88 90.88 90.88 90.88 90.88 90.88 90.88 90.88 90.88 75.88 90.88 90.88 90.88 90.88 75.88 75.88 75.88 75.88 93.00 79.00 79.00
24.13 24.13 24.13 30.50 30.50 30.50 19.25 19.25 19.25 19.25 19.25 19.25 19.25 23.00 23.00 23.00 23.00 23.00 23.00 26.75 26.13 26.13 26.13 26.13 29.88 29.88 29.88 29.88 31.00 31.00 31.00
4
57.00 57.00 57.00 57.00 57.00 57.00 57.00 57.00 57.00 57.00 57.00 57.00 57.00 57.00 57.00 57.00 57.00 57.00 57.00 37.75 57.00 57.00 57.00 57.00 37.75 37.75 37.75 37.75 48.25 33.25 33.25
54.00 79.00 31.00 33.25
* Conventional Crank Balanced Units are available in either two- point foundation or standard base foundation designs. Two-point units are suitable for front and rear concrete block foundations, standard units must have a one-piece block foundation supporting the entire steel base. Dimension “N” is for two-point units and dimension “N1” is for standard units. NOTE: Do not use the above dimensions for foundation. Request a foundation plan. Popular API models shown, other models available on request.
VV
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-08 49 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
Dimension al Data
CONVENTIONAL CRANK BALANCED PUMPING UNITS
OILFIELD PRODUCTS GROUP
(inches)
Unit Size*
A
B
C
E
F
C-320D-256-100 C-320D-246-86 C-320D-213-86 C-320D-246-74 C-228D-213-120 C-228D-213-100 C-228D-173-100 C-228D-246-86 C-228D-213-86 C-228D-200-74 C-228D-173-74 C-160D-173-100 C-160D-173-86 C-160D-200-74 C-160D-173-74 C-160D-143-74 C-160D-173-64 C-160D-143-64 C-114D-119-86 C-114D-143-74 C-114D-173-64 C-114D-143-64 C-114D-173-54 C-114D-133-54 C-80D-119-64 C-80D-133-54 C-80D-119-54 C-80D-133-48 C-80D-109-48 C-57D-76-54 C-57D-109-48 C-57D-95-48 C-57D-89-42 C-57D-76-42 C-40D-76-48 C-40D-89-42 C-40D-76-42 C-40D-89-36 C-25D-67-36 C-25D-56-36 C-25D-67-30 C-25D-53-30
111.00 111.00 96.00 96.00 111.00 96.00 96.00 111.00 96.00 96.00 84.00 96.00 96.00 96.00 84.00 84.00 84.00 72.00 84.00 84.00 84.00 72.00 72.00 64.00 64.00 64.00 64.00 64.00 56.00 56.00 56.00 56.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 36.00 36.00
129.00 111.00 111.00 96.00 155.00 129.00 129.00 111.00 111.00 96.00 96.00 129.00 111.00 96.00 96.00 96.00 84.00 84.00 111.00 96.00 84.00 84.00 72.00 72.00 84.00 72.00 72.00 64.00 64.00 72.00 64.00 64.00 56.00 56.00 64.00 56.00 56.00 48.00 48.00 48.00 45.00 45.00
232.00 232.00 196.13 196.13 232.00 196.13 196.13 232.00 196.13 196.13 168.25 195.13 195.13 195.13 168.25 166.00 166.00 146.50 166.00 166.00 166.00 146.50 146.50 116.00 116.00 116.00 116.00 116.00 105.00 105.00 105.00 105.00 98.50 98.50 98.50 98.50 98.50 98.50 98.50 98.50 84.50 84.50
203.13 203.13 183.50 183.50 196.13 176.50 176.50 196.13 176.50 176.50 160.00 172.00 172.00 172.00 155.50 155.50 155.50 133.75 150.00 150.00 150.00 128.25 128.25 119.88 119.88 119.88 119.88 119.88 111.88 111.88 111.88 111.88 98.00 98.00 93.00 93.00 93.00 93.00 88.00 88.00 75.00 75.00
327.13 327.13 290.50 290.50 326.63 290.00 290.00 326.63 290.00 290.00 273.50 288.00 288.00 288.00 260.50 260.50 260.50 227.75 266.00 266.00 266.00 226.25 226.25 213.88 213.88 213.88 213.88 213.88 200.38 200.38 200.38 200.38 186.50 186.50 180.00 180.00 180.00 180.00 180.00 180.00 167.00 167.00
H 330.50 317.50 282.00 271.00 349.00 295.00 295.00 317.50 282.00 271.00 243.00 295.00 282.00 271.00 243.00 241.00 232.50 210.00 252.00 241.00 232.50 210.00 201.00 183.00 191.50 183.00 183.00 177.00 166.25 172.00 166.25 166.25 152.00 152.00 158.00 152.00 152.00 146.00 145.75 145.75 129.00 129.00
I 45.75 59.75 23.75 35.50 25.13 21.75 21.75 59.75 23.75 35.63 16.75 21.50 23.75 35.25 16.75 16.75 26.00 18.00 14.75 16.75 26.13 18.13 19.38 13.50 13.25 13.50 13.50 14.63 14.63 13.63 16.00 16.00 16.38 16.38 14.63 16.38 16.38 12.75 13.00 13.00 15.50 15.50
J 95.00 95.00 78.00 78.00 95.00 78.00 78.00 95.00 78.00 78.00 68.00 78.00 78.00 78.00 68.00 68.00 68.00 56.00 68.00 68.00 68.00 56.00 56.00 50.00 50.00 50.00 50.00 50.00 46.00 46.00 46.00 46.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 36.00 36.00
L
M
N
76.00 75.75 75.00 77.75 76.00 63.00 63.00 75.75 75.00 77.25 68.75 62.75 74.88 77.25 68.75 66.00 67.00 53.75 54.50 66.50 67.00 53.75 62.25 49.88 40.38 49.88 49.88 54.88 44.00 38.88 42.75 42.75 42.00 42.00 35.63 42.00 42.00 51.13 50.88 50.88 36.63 36.63
70.00 70.00 57.75 57.75 70.00 59.75 59.75 70.00 59.75 59.75 51.75 57.75 57.75 57.75 51.75 51.75 51.75 50.75 51.75 51.75 51.75 50.75 50.75 47.00 47.00 47.00 47.00 47.00 40.75 40.75 40.75 40.75 38.50 38.50 38.50 38.50 38.50 38.50 38.50 38.50 31.00 31.00
21.00 21.00 16.13 16.13 21.00 16.13 16.13 21.00 16.13 16.13 15.88 15.88 15.88 15.88 15.88 15.88 15.88 12.25 15.88 15.88 15.88 12.25 12.25 – – – – – – – – – – – – – – – – – – –
N1
R
T
U
V
W
X
15.88 88.88 34.00 83.50 53.00 15.88 70.88 34.00 83.50 53.00 15.88 75.50 34.00 66.50 53.00 15.88 60.50 34.00 66.50 53.00 15.88 114.88 30.00 87.00 53.00 15.88 93.50 30.00 70.00 53.00 15.88 93.50 30.00 70.00 53.00 15.88 70.88 30.00 87.00 53.00 15.88 75.50 30.00 70.00 53.00 15.88 60.50 30.00 70.00 53.00 12.25 65.00 30.00 70.00 53.00 15.88 93.50 26.00 74.50 50.00 15.88 75.50 26.00 74.50 50.00 15.88 60.50 26.00 74.50 50.00 15.88 65.00 26.00 63.50 50.00 15.88 65.00 26.00 63.50 50.00 15.88 53.00 26.00 63.50 50.00 12.25 62.75 26.00 52.50 50.00 12.25 80.00 24.00 71.00 50.00 12.25 65.00 24.00 71.00 50.00 12.25 53.00 24.00 71.00 50.00 12.25 62.75 24.00 53.00 50.00 12.25 50.75 24.00 53.00 50.00 10.13 51.13 24.00 49.00 50.00 10.13 63.13 24.00 49.00 50.00 10.13 51.13 24.00 49.00 50.00 10.13 51.13 24.00 49.00 50.00 10.13 43.13 24.00 49.00 50.00 10.13 43.13 24.00 45.50 50.00 10.13 51.13 20.00 47.50 50.00 10.13 43.13 20.00 47.50 50.00 10.13 43.13 20.00 47.50 50.00 8.13 41.00 20.00 47.50 50.00 8.13 41.00 20.00 47.50 50.00 8.13 49.00 17.50 47.00 46.75 8.13 41.00 17.50 47.00 46.75 8.13 41.00 17.50 47.00 46.75 8.13 33.00 17.50 47.00 46.75 8.13 33.00 13.56 50.50 47.88 8.13 33.00 13.56 50.50 47.88 6.00 31.00 13.56 50.50 47.88 6.00 31.00 13.56 50.50 47.88
43.00 43.00 43.00 43.00 37.00 37.00 37.00 37.00 37.00 37.00 37.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 20.00 20.00 20.00 20.00 17.00 17.00 17.00 17.00
85.50 85.50 85.50 85.50 78.50 78.50 78.50 78.50 78.50 78.50 78.50 70.50 70.50 70.50 70.50 70.50 69.75 69.75 66.75 66.75 66.75 66.75 66.75 67.25 67.25 67.25 67.25 67.25 65.25 58.25 58.25 58.25 58.00 58.00 51.00 51.25 51.25 51.25 47.00 47.00 47.00 47.00
AA 54.00 54.00 37.13 37.13 54.00 37.13 37.13 54.00 37.13 37.13 27.25 37.13 37.13 37.13 23.63 23.63 23.63 28.75 27.50 27.50 27.50 28.75 28.75 22.63 22.63 22.63 22.63 22.63 18.63 18.63 18.63 18.63 16.63 16.63 10.75 10.75 10.75 10.75 10.75 10.75 10.75 10.75
AB 79.00 79.00 62.13 62.13 79.00 62.13 62.13 79.00 62.13 62.13 52.25 62.88 62.88 62.88 53.25 53.25 53.25 41.25 53.25 53.25 53.25 41.25 41.25 35.13 35.13 35.13 35.13 35.13 31.13 31.13 31.13 31.13 29.13 29.13 35.88 35.88 35.88 35.88 35.88 35.88 27.75 27.75
UU
31.00 31.00 30.88 30.88 28.00 27.88 27.88 28.00 27.88 27.88 27.88 26.63 26.63 26.63 26.63 26.63 26.63 17.13 23.13 23.13 23.13 13.63 13.63 13.50 13.50 13.50 13.50 13.50 13.50 17.50 17.50 17.50 17.50 17.50 17.00 17.00 17.00 17.00 15.50 15.50 15.50 15.50
VV
33.25 33.25 33.25 33.25 33.25 33.25 33.25 33.25 33.25 33.25 33.25 34.75 34.75 34.75 34.75 34.75 34.75 30.25 34.75 34.75 34.75 30.25 30.25 30.25 30.25 30.25 30.25 30.25 30.25 30.25 30.25 30.25 30.25 30.25 21.25 21.25 21.25 21.25 21.25 21.25 21.25 21.25
* Conventional Crank Balanced Units are available in either two-point foundation or standard base foundation designs.Two-point units are suitable for front and rear concrete block foundations, standard units must have a one-piece block foundation supporting the entire steel base.Dimension “N” is for two-point units and dimension “N1” is for standard units. NOTE: Do not use the above dimensions for foundation. Request a foundation plan. Popular API models shown, other models available on request.
Tw o-Point Foundat ion
Standar d Foundation
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902- 0849 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
CONVENTIONAL CRANK BALANCED PUMPING UNITS
OILFIELD PRODUCTS GROUP
The first “enclosed, geared pumping unit” w as built by Lufkin for Humble Oil. It w as installed on a well in the Goose Creek, Texas field in 1 92 3.
A
C P H R G
API Geomet r y Dimens ions Unit Size
C-1824D-305-240 C-1280D-305-240 C-912D-305-240 C-1824D-365-216 C-1280D-427-192 C-1824D-365-192 C-1280D-365-192 C-912D-365-192 C-912D-305-192 C-912D-365-168 C-912D-305-168 C-640D-365-168 C-640D-305-168 C-456D-305-168 C-912D-427-144 C-912D-365-144 C-640D-365-144 C-640D-305-144 C-456D-305-144 C-640D-256-144 C-456D-256-144 C-320D-256-144 C-640D-365-120 C-456D-365-120 C-640D-305-120 C-456D-305-120 C-456D-256-120 C-320D-256-120 C-456D-213-120 C-320D-213-120 C-228D-213-120 C-456D-256-100 C-320D-256-100 C-320D-305-100 C-228D-213-100 C-228D-173-100 C-160D-173-100 C-320D-246-86 C-228D-246-86 C-320D-213-86 C-228D-213-86 C-160D-173-86 C-114D-119-86
(inches)
I
A
C
I
P
H
G
R1, R2, R3, R4
S.U.
228 228 228 235 210 210 210 210 210 210 210 210 210 210 180 180 180 180 180 180 180 180 152 152 155 155 155 155 155 155 155 129 129 129 129 129 129 111 111 111 111 111 111
120.03 120.03 120.03 120.03 120.03 120.03 120.03 120.03 120.03 120.03 120.03 120.03 120.03 120.03 120.03 120.03 120.03 120.08 120.08 120.08 120.08 120.08 120.03 120.03 111.09 111.09 111.07 111.07 111.07 111.07 111.07 111.07 111.07 111.07 96.08 96.05 96.05 111.04 111.04 96.05 96.05 96.05 84.05
120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 111 111 111 111 111 111 111 111 111 111 96 96 96 111 111 96 96 96 84
226.75 226.80 226.75 172.50 172.50 172.50 172.50 172.50 172.50 148.50 148.50 148.50 148.50 148.50 148.50 148.50 148.50 144.50 144.50 144.50 144.50 144.50 148.50 148.50 133.50 133.50 132.00 132.00 132.00 132.00 132.00 132.00 132.00 132.00 113.00 114.00 114.00 133.00 133.00 114.00 114.00 114.00 93.75
340.00 340.00 340.00 286.00 286.50 286.00 286.00 286.00 286.00 262.00 262.00 262.00 262.00 262.00 262.00 262.00 262.00 260.00 260.00 260.00 260.00 260.00 262.00 262.00 234.00 234.00 232.00 232.00 232.00 232.00 232.00 232.00 232.00 232.00 196.13 196.13 195.88 232.00 232.00 196.13 196.13 195.88 166.00
111.00 111.00 111.00 111.00 111.00 111.00 111.00 111.00 111.00 111.00 111.00 111.00 111.00 111.00 111.00 111.00 111.00 111.00 111.00 111.00 111.00 111.00 111.00 111.00 96.00 96.00 96.00 96.00 96.00 96.00 96.00 96.00 96.00 96.00 79.13 79.13 78.88 96.00 96.00 79.13 79.13 78.88 69.25
60, 53, 46, 39 60, 53, 46, 39 60, 53, 46, 39 53, 46, 39, 32 53, 46, 39, 32 53, 46, 39, 32 53, 46, 39, 32 53, 46, 39, 32 53, 46, 39, 32 47, 41, 35 47, 41, 35 47, 41, 35 47, 41, 35 47, 41, 35 47, 41, 35 47, 41, 35 47, 41, 35 47, 41, 35 47, 41, 35 47, 41, 35 47, 41, 35 47, 41, 35 47, 41, 35 47, 41, 35 42, 36, 30 42, 36, 30 42, 36, 30 42, 36, 30 42, 36, 30 42, 36, 30 42, 36, 30 42, 36, 30 42, 36, 30 42, 36, 30 37, 32, 27 37, 32, 27 37, 32, 27 42, 36, 30 42, 36, 30 37, 32, 27 37, 32, 27 37, 32, 27 32, 27, 22
-2740 -2855 -2740 -2030 -995 -1985 -1800 -1800 -1800 -1500 -1500 -1500 -1500 -1500 -650 -650 -650 -520 -520 -520 -520 -520 570 570 -120 -120 55 55 0 0 0 550 550 550 0 0 0 800 800 450 450 450 115
T. F. @ 90°/Stroke Length
111.78/240 111.78/240 111.78/240 101.31/216 90.43/192 90.51/192 90.51/192 90.51/192 90.51/192 80.29/168 80.29/168 80.29/168 80.29/168 80.29/168 68.82/144 68.82/144 68.82/144 68.45/144 68.45/144 68.45/144 68.45/144 68.45/144 58.12/120 58.12/120 57.02/120 57.02/120 57.05/120 57.05/120 57.05/120 57.05/120 57.05/120 47.48/100 47.48/100 47.48/100 48.21/100 48.36/100 48.36/100 40.96/86 40.96/86 41.61/86 41.61/86 41.61/86 40.98/86
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
CONVENTIONAL CRANK BALANCED PUMPING UNITS
OILFIELD PRODUCTS GROUP
A
C P H R G
API Geomet r y Dimens ions Unit Size
C-320D-246-74 C-228D-200-74 C-160D-200-74 C-228D-173-74 C-160D-173-74 C-160D-143-74 C-114D-143-74 C-160D-173-64 C-114D-173-64 C-160D-143-64 C-114D-143-64 C-80D-119-64 C-114D-173-54 C-114D-133-54 C-80D-133-54 C-80D-119-54 C-57D-76-54 C-80D-133-48 C-80D-109-48 C-57D-109-48 C-57D-95-48 C-40D-76-48 C-57D-89-42 C-57D-76-42 C-40D-89-42 C-40D-76-42 C-40D-89-36 C-25D-67-36 C-25D-56-36 C-25D-67-30 C-25D-53-30
(inches)
I
A
C
I
96 96 96 96 96 96 96 84 84 84 84 84 72 72 72 72 72 64 64 64 64 64 56 56 56 56 48 48 48 45 45
96.05 96.05 96.05 84.05 84.05 84.05 84.05 84.05 84.05 72.06 72.06 64.00 72.06 64.00 64.00 64.00 56.05 64.00 56.05 56.05 56.05 48.17 48.17 48.17 48.17 48.17 48.17 48.17 48.17 36.22 36.22
96 96 96 84 84 84 84 84 84 72 72 64 72 64 64 64 56 64 56 56 56 48 48 48 48 48 48 48 48 36 36
P
114.00 114.00 114.00 96.00 96.00 93.75 93.75 93.75 93.75 84.00 84.00 74.50 84.00 74.50 74.50 74.50 65.63 74.50 65.63 65.63 65.63 57.50 57.50 57.50 57.50 57.50 57.50 57.50 57.50 49.50 49.50
H
G
R1, R2, R3, R4
S.U.
196.13 196.13 195.88 168.25 168.25 166.00 166.00 166.00 166.00 144.25 144.25 126.13 144.25 126.13 126.13 126.13 115.13 126.13 115.13 115.13 115.13 106.63 106.63 106.63 106.63 106.63 106.63 106.63 106.63 90.50 90.50
79.13 79.13 78.88 69.25 69.25 69.25 69.25 69.25 69.25 57.25 57.25 51.13 57.25 51.13 51.13 51.13 47.13 51.13 47.13 47.13 47.13 45.13 45.13 45.13 45.13 45.13 45.13 45.13 45.13 37.00 37.00
37, 32, 27 37, 32, 27 37, 32, 27 32, 27, 22 32, 27, 22 32, 27, 22 32, 27, 22 32, 27, 22 32, 27, 22 27, 22, 17 27, 22, 17 24, 20, 16 27, 22, 17 24, 20, 16 24, 20, 16 24, 20, 16 21, 16, 11 24, 20, 16 21, 16, 11 21, 16, 11 21, 16, 11 18, 14, 10 18, 14, 10 18, 14, 10 18, 14, 10 18, 14, 10 18, 14, 10 18, 14, 10 18, 14, 10 12, 8 12, 8
800 800 800 450 450 300 300 550 550 360 360 0 500 330 330 300 0 440 320 320 320 0 150 150 150 150 275 275 275 150 150
T. F. @ 90°/Stroke Length
35.99/74 35.99/74 35.99/74 35.49/74 35.49/74 35.45/74 35.45/74 31.02/64 31.02/64 30.59/64 30.59/64 30.85/64 26.22/54 26.45/54 26.45/54 26.45/54 26.22/54 23.51/48 23.30/48 23.30/48 23.30/48 23.10/48 20.21/42 20.21/42 20.21/42 20.21/42 17.37/36 17.32/36 17.32/36 14.53/30 14.53/30
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
CONVENTIONAL CRANK BALANCED PUMPING UNITS
OILFIELD PRODUCTS GROUP
St r u c t u r a l Da t a P ol ishe d Rod Capacity (lbs.)
St rok e Le ngt hs (inches)
Wa lk ing Beam
W ir el ine Ha nge r (inches)
Cranks
Cra nk P in Bearing
Equa li ze r Bearing
Ce nt er Bearing
C- 1824D- 305- 240
30,500
240, 209, 179, 151
W33 x 241
1- 3/8 x 16 CTRS.
120110CA
1SE
ORA
OTGB
C- 1280D- 305- 240
30,500
240, 209, 179, 151
W33 x 241
1- 3/8 x 16 CTRS.
120110CA
1SE
ORA
OTGB
C- 912D- 305- 240
30,500
240, 209, 179, 151
W33 X 241
1- 3/8 X 16 CTRS.
120110CA
1SE
ORA
OTGB
C- 1824D- 365- 216
36,500
216, 185, 155, 126
W33 x 241
1- 3/8 x 16 CTRS.
106110CA
OS
OOR
OOTG
C- 1280D- 427- 192
42,700
192, 166, 139, 113
W36 X 245
1- 3/8 X 16 CTRS.
106110CA
OS
OOR
OOTG
C- 1824D- 365- 192
36,500
192, 165, 139, 113
W33 x 221
1- 3/8 x 16 CTRS.
106110CA
1SE
ORA
OTGB
C- 1280D- 365- 192
36,500
192, 165, 139, 113
W33 x 221
1- 3/8 x 16 CTRS.
106110CA
1SE
ORA
OTGB
C-912D-365-192
36,500
192, 165, 139, 113
W33 x 221
1-3/8 x 16 CTRS.
106110CA
1SE
ORA
OTGB
C-912D-305-192
30,500
192, 165, 139, 113
W33 x 201
1-1/4 x 16 CTRS.
106110CA
1SE
ORA
OTGB
C- 912D- 365- 168
36,500
168, 145, 124
W33 x 221
1- 3/8 x 16 CTRS.
94110CA
1SE
ORA
OTGB
C- 640D- 365- 168
36,500
168, 145, 124
W33 x 221
1- 3/8 x 16 CTRS.
94110CA
1SE
ORA
OTGB
C- 912D- 305- 168
30,500
168, 145, 124
W33 x 201
1- 1/4 x 16 CTRS.
94110CA
1SE
ORA
OTGB
C- 640D- 305- 168
30,500
168, 145, 124
W33 x 201
1- 1/4 x 16 CTRS.
94110CA
1SE
ORA
OTGB
C- 456D- 305- 168
30,500
168, 145, 124
W33 x 201
1- 1/4 x 16 CTRS.
94110CA
1SE
ORA
OTGB
C- 912D- 427- 144
42,700
144, 124, 106
W33 x 221
1- 3/8 x 16 CTRS.
94110CA
1SE
ORA
OTGB
C- 912D- 365- 144
36,500
144, 124, 106
W33 x 201
1- 3/8 x 16 CTRS.
94110CA
1SE
ORA
OTGB
C- 640D- 365- 144
36,500
144, 124, 106
W33 x 201
1- 3/8 x 16 CTRS.
94110CA
1SE
ORA
OTGB
C- 640D- 305- 144
30,500
144, 124, 106
W30 x 173
1- 1/4 x 16 CTRS.
94110CA
1SE
ORA
1TGC
C- 456D- 305- 144
30,500
144, 124, 106
W30 x 173
1- 1/4 x 16 CTRS.
94110CA
1SE
ORA
1TGC
C- 640D- 256- 144
25,600
144, 124, 106
W30 x 173
1- 1/4 x 16 CTRS.
94110CA
1SE
ORA
1TGC
C- 456D- 256- 144
25,600
144, 124, 106
W30 x 173
1- 1/4 x 16 CTRS.
94110CA
1SE
ORA
1TGC
C- 320D- 256- 144
25,600
144, 124, 106
W30 x 173
1- 1/4 x 16 CTRS.
94110CA
1SE
ORA
1TGC
C-640D-365-120
36,500
120, 105, 90
W30 x 173
1-3/8 x 12 CTRS.
94110CA
1SE
ORA
0TGB
C-456D-365-120
36,500
120, 105, 90
W30 x 173
1-3/8 x 12 CTRS.
94110CA
1SE
ORA
OTGB
C-640D-305-120
30,500
120, 102, 85
W27 x 161
1-1/4 x 12 CTRS.
8495CA
2SE
ORA
1TGC
C-456D-305-120
30,500
120, 102, 85
W27 x 161
1-1/4 x 12 CTRS.
8495CA
2SE
ORA
1TGC
C-456D-256-120
25,600
120, 102, 85
W27 x 146
1-1/8 x 12 CTRS.
8495CA
2SE
1RA
2TGC
C-320D-256-120
25,600
120, 102, 85
W27 x 146
1-1/8 x 12 CTRS.
8495CA
2SE
1RA
2TGC
C-456D-213-120
21,300
120, 102, 85
W27 x 146
1-1/8 x 12 CTRS.
8495CA
2SE
1RA
2TGC
C-320D-213-120
21,300
120, 102, 85
W27 x 146
1-1/8 x 12 CTRS.
8495CA
2SE
1RA
2TGC
C-228D-213-120
21,300
120, 102, 85
W27 x 146
1-1/8 x 12 CTRS.
8495CA
2SE
1RA
2TGC
C-320D-305-100
30,500
100, 85, 70
W27 x 146
1-1/4 x 12 CTRS.
8495CA
2SE
1RA
2TGC
C-456D-256-100
25,600
100, 85, 70
W27 x 146
1-1/8 x 12 CTRS.
8495CA
2SE
1RA
2TGC
C-320D-256-100
25,600
100, 85, 70
W27 x 146
1-1/8 x 12 CTRS.
8495CA
2SE
1RA
2TGC
C-228D-213-100
21,300
100, 86, 73
W24 x 117
1-1/8 x 12 CTRS.
7478CA
2SE
1RA
2TGC
C-228D-173-100
17,300
100, 86, 73
W24 x 104
1-1/8 x 12 CTRS.
7478CA
3SF
2RB
2TGC
C-160D-173-100
17,300
100, 86, 73
W24 x 104
1-1/8 x 12 CTRS.
7478CA
3SF
2RB
2TGC
C-320D-246-86
24,600
86, 74, 61
W24 x 117
1-1/8 x 12 CTRS.
8495CA
3SF
2RB
2TGC
C-228D-246-86
24,600
86, 74, 61
W24 x 117
1-1/8 x 12 CTRS.
8495CA
3SF
2RB
2TGC
C-320D-213-86
21,300
86, 74, 62
W24 x 104
1-1/8 x 12 CTRS.
7478CA
3SF
2RB
2TGC
C-228D-213-86
21,300
86, 74, 62
W24 x 104
1-1/8 x 12 CTRS.
7478CA
3SF
2RB
2TGC
C-160D-173-86
17,300
86, 74, 62
W24 x 104
1-1/8 x 12 CTRS.
7478CA
3SF
2RB
2TGC
C-114D-119-86
11,900
86, 72, 59
W24 x 84
1-1/8 x 12 CTRS.
6468CA
4SF
3RA
4TG
Unit Size
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
CONVENTIONAL CRANK BALANCED PUMPING UNITS
OILFIELD PRODUCTS GROUP
St r u c t u r a l Da t a P ol ishe d Rod Capacity (lbs.)
St rok e Le ngt hs (inches)
W al ki ng Beam
W ire li ne Ha nge r (inches)
Cranks
Cra nk P in Bearing
Equa li ze r Bearing
Ce nt er Bearing
C-320D-246-74
24,600
74, 64, 54
W24 x 104
1-1/8 x 9 CTRS.
7478CA
3SF
2RB
2TGC
C-228D-200-74
20,000
74, 64, 54
W24 x 94
1 x 9 CTRS.
7478CA
3SF
2RB
2TGC
C-160D-200-74
20,000
74, 64, 54
W24 x 94
1 x 9 CTRS.
7478CA
3SF
2RB
2TGC
C-228D-173-74
17,300
74, 62, 51
W24 x 84
1 x 9 CTRS.
6468CA
3SF
2RB
2TGC
C-160D-173-74
17,300
74, 62, 51
W24 x 84
1 x 9 CTRS.
6468CA
3SF
2RB
2TGC
C-160D-143-74
14,300
74, 62, 51
W24 x 84
1 x 9 CTRS.
6468CA
4SF
3RA
4TG
C-114D-143-74
14,300
74, 62, 51
W24 x 84
1 x 9 CTRS.
6468CA
4SF
3RA
4TG
C-160D-173-64
17,300
64, 54, 44
W24 x 84
1 x 9 CTRS.
6468CA
4SF
3RA
4TG
C-114D-173-64
17,300
64, 54, 44
W24 x 84
1 x 9 CTRS.
6468CA
4SF
3RA
4TG
C-160D-143-64
14,300
64, 52, 40
W18 x 71
1 x 9 CTRS.
5456CA
4SF
3RA
4TG
Unit Size
C-114D-143-64
14,300
64, 52, 40
W18 x 71
1 x 9 CTRS.
5456CA
4SF
3RA
4TG
C-80D-119-64
11,900
64, 53, 42
W18 x 60
1 x 9 CTRS.
4850BA
5SA
4RA
4TG
C-114D-173-54
17,300
54, 44, 34
W18 x 71
1 x 9 CTRS.
5456CA
4SF
3RA
4TG
C-114D-133-54
13,300
54, 45, 36
W18 x 60
7/8 x 9 CTRS.
4850BA
5SA
4RA
4TG
C-80D-133-54
13,300
54, 45, 36
W18 x 60
7/8 x 9 CTRS.
4850BA
5SA
4RA
4TG
C-80D-119-54
11,900
54, 45, 36
W18 x 60
7/8 x 9 CTRS.
4850BA
5SA
4RA
4TG
C-57D-76-54
7,600
54, 41, 28
W16 x 36
3/4 x 9 CTRS.
4246BA
5SA
5R
5C
C-80D-133-48
13,300
48, 40, 32
W16 x 57
7/8 x 9 CTRS.
4850BA
5SA
4RA
4TG
C-80D-109-48
10,900
48, 37, 25
W16 x 45
7/8 x 9 CTRS.
4246BA
5SA
5R
5C
C-57D-109-48
10,900
48, 37, 25
W16 x 45
7/8 x 9 CTRS.
4246BA
5SA
5R
5C
C-57D-95-48
9,500
48, 37, 25
W16 x 45
7/8 x 9 CTRS.
4246BA
5SA
5R
5C
C-40D-76-48
7,600
48, 37, 27
W16 x 36
7/8 x 9 CTRS.
3644BA
6
7R
6CA
C-57D-89-42
8,900
42, 33, 23
W16 x 36
3/4 x 6-1/2 CTRS.
3644BA
6
7R
6CA
C-40D-89-42
8,900
42, 33, 23
W16 x 36
3/4 x 6-1/2 CTRS.
3644BA
6
7R
6CA
C-57D-76-42
7,600
42, 33, 23
W16 x 36
3/4 x 6-1/2 CTRS.
3644BA
6
7R
6CA
C-40D-76-42
7,600
42, 33, 23
W16 x 36
3/4 x 6-1/2 CTRS.
3644BA
6
7R
6CA
C-40D-89-36
8,900
36, 28, 20
W14 x 34
3/4 x 6-1/2 CTRS.
3644BA
6
7R
6CA
C-25D-67-36
6,700
36, 28, 20
W12 x 26
5/8 x 6-1/2 CTRS.
3644BA
6
7R
6CA
C-25D-56-36
5,600
36, 28, 20
W12 x 26
5/8 x 6-1/2 CTRS.
3644BA
6
7R
6CA
C-25D-67-30
6,700
30, 20
W12 x 26
5/8 x 6-1/2 CTRS.
2436BA
6
7R
6CA
C-25D-53-30
5,300
30, 20
W12 x 26
1/2 x 6-1/2 CTRS.
2436BA
6
7R
6CA
OILFIELD PRODUCTS GROUP
Counter balance Data
CONVENTIONAL CRANK BALANCED PUMPING UNITS
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 75902-08 499 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
(shown in lbs., effective at polished rod with weights at maximum position, including structural unbalance.)
C-1824D-305-240 Unit Size C-912D-305-240 C1824D-365-216 Stroke 240" 216" Structural Unbalance –2,740 lbs. –2,030 lbs. Cranks 120110CA 106110CA C’Bal., Cranks Only 1,470 2,615 4 No. OOROL Counterweights 15,035 17,585 4 No. OOSL Aux. Weights 19,040 22,000 8 No. OOSL Aux. Weights 23,040 26,415 4 No. OORO Counterweights 12,255 14,515 4 No. OOS Aux. Weights 15,510 18,105 8 No. OOS Aux. Weights 18,765 21,695 4 No. ORO Counterweights 10,880 12,995 4 No. OS Aux. Weights 14,005 16,440 8 No. OS Aux. Weights 17,130 19,885 4 No. OARO Counterweights 9,430 11,400 4 No. OAS Aux. Weights 11,895 14,120 8 No. OAS Aux. Weights 14,360 16,840 4 No. 1RO Counterweights 7,660 9,450 4 No. 1S Aux. Weights 9,565 11,550 8 No. 1S Aux. Weights 11,470 13,650 4 No. 2RO Counterweights 6,625 8,305 4 No. 2S Aux. Weights 8,470 10,345 8 No. 2S Aux. Weights 10,315 12,385 4 No. 3CRO Counterweights 5,620 7,195 4 No. 3BS Aux. Weights 7,410 9,170 8 No. 3BS Aux. Weights 9,200 11,145 4 No. 5ARO Counterweights – – 4 No. 5A Aux. Weights – – 8 No. 5A Aux. Weights – – 4 No. 5CRO Counterweights – – 4 No. 5C Aux. Weights – – 8 No. 5C Aux. Weights – – C-456D-256-100 C-320D-256-100 Unit Size C-320D-305-100 Stroke 100" Structural Unbalance + 550 lbs. Cranks 8495CA C’Bal., Cranks Only 7,330 4 No. OARO Counterweights 22,510 4 No. OAS Aux. Weights 27,210 8 No. OAS Aux. Weights – 4 No. 1RO Counterweights 19,170 4 No. 1S Aux. Weights 22,810 8 No. 1S Aux. Weights 26,450 4 No. 2RO Counterweights 17,195 4 No. 2S Aux. Weights 20,725 8 No. 2S Aux. Weights 24,260 4 No. 3CRO Counterweights 15,330 4 No. 3BS Aux. Weights 18,780 8 No. 3BS Aux. Weights *22,230 4 No. 5ARO Counterweights 13,180 4 No. 5A Aux. Weights 15,525 8 No. 5A Aux. Weights *17,870 4 No. 5CRO Counterweights 11,640 4 No. 5C Aux. Weights 13,765 8 No. 5C Aux. Weights 15,895 4 No. 6RO Counterweights 10,675 4 No. 6 Aux. Weights 11,935 8 No. 6 Aux. Weights 13,195 4 No. 7RO Counterweights 9,465 4 No. 7 Aux. Weights 10,420 8 No. 7 Aux. Weights 11,375
C-228D-213-100 C-228D-173-100 C-160D-173-100 100" + 0 lbs. 7478CA 3,910 – – – 12,855 15,605 18,355 11,425 14,120 16,810 10,090 12,755 *15,420 8,510 10,355 *12,195 7,310 8,990 *10,670 6,565 7,565 8,565 5,615 6,375 7,135
C-1824D-365-192 192" – 1,985 lbs. 106110CA 3,215 19,970 24,915 29,860 16,535 20,555 24,575 14,835 18,695 22,555 13,045 16,090 19,135 10,865 13,215 15,565 9,580 11,860 14,140 8,340 10,550 12,760 – – – – – –
C-320D-246-86 C-228D-246-86 86" + 800 lbs. 8495CA 8,720 – – – 22,545 – – 20,235 – – 18,065 22,090 – 15,550 18,290 *21,030 13,750 16,235 18,720 12,625 14,100 15,570 11,210 12,330 13,445
* Use only one aux. weight per counterweight on belt cover side on 912D, 320D & 160D units. ** Use only one aux. weight per counterweight on belt cover side on 320D & 228D units. *** Use only one aux. weight per counterweight on belt cover side on 160D units.
C-1280D-305-240 240" –2,855 lbs. 120110CA 1,356 14,920 18,925 22,925 12,140 15,395 18,650 10,765 13,885 17,010 9,315 11,780 14,245 7,545 9,450 11,355 6,510 8,355 10,200 5,505 7,295 9,080 – – – – – –
C-1280D-427-192 192" –995 lbs. 106110CA 4,210 20,980 25,930 30,880 17,540 21,565 25,590 15,840 19,700 23,560 14,050 17,095 20,140 11,865 14,220 16,575 10,580 12,865 15,150 9,340 11,550 13,760 – – – – – –
C-320D-213-86 C-228D-213-86 86" + 450 lbs. 7478CA 4,910 – – – – – – 13,490 16,560 19,635 11,965 15,005 *18,045 10,160 12,265 14,370 8,795 10,710 12,630 7,940 9,085 10,225 6,855 7,725 8,595
C-160D-173-86 86" + 450 lbs. 7478CA 4,910 – – – – – – 13,490 16,560 – 11,965 15,005 – 10,160 12,265 *14,370 8,795 10,710 *12,630 7,940 9,085 10,225 6,855 7,725 8,595
C- 12 80D- 36 5- 192 C-912D-365-192 C-912D-305-192 192" – 1800 lbs. 106110CA 3,400 20,155 25,100 30,045 16,720 20,740 24,760 15,020 18,880 22,740 13,230 16,275 19,320 11,050 13,400 15,750 9,765 12,045 14,325 8,525 10,735 12,945 – – – – – –
C-912D-365-168 C-912D-305-168 C- 640 D- 36 5- 168 C-640D-305-168 C-456D-305-168 168" – 1,500 lbs. 94110CA 4,360 – – – 19,370 23,900 28,430 17,455 21,805 26,150 15,440 18,870 22,300 12,980 15,630 18,280 11,535 14,105 16,675 10,135 12,625 *15,115 8,505 10,165 *11,825 7,430 8,945 10,465
C-114D-119-86 86" + 115 lbs. 6468CA 3,395 – – – – – – 10,430 – – 9,255 11,780 – 7,830 9,605 11,385 6,685 8,315 9,940 5,975 6,950 7,925 5,060 5,805 6,550
C-320D-246-74 C-228D-200-74 C-160D-200-74 74" + 800 lbs. 7478CA 5,960 – – – – – – 15,870 19,425 – 14,110 17,625 *21,140 12,025 14,460 ***16,890 10,445 12,660 ***14,880 9,460 10,780 12,100 8,205 9,210 10,215
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-08 49 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
C-912D-427-144 C-912D-365-144 C-640D-365-144 144" – 65 0 lb s. 94110CA 6,190 – – – 23,710 28,995 34,285 21,475 26,550 31,625 19,125 23,130 27,130 16,250 19,345 22,435 14,565 17,565 20,565 12,935 15,840 *18,745 11,025 12,965 *14,905 9,775 11,545 13,315
C-228D-173-74 C-160D-173-74 74" + 450 lbs. 6468CA 4,235 – – – – – – – – – 11,005 13,925 16,840 9,360 11,410 *13,465 8,040 9,915 *11,795 7,220 8,345 9,470 6,160 7,020 7,880
CONVENTIONAL CRANK BALANCED PUMPING UNITS
C-640D-256-144 C-456D-256-144 C-320D-256-144 C-640D-305-144 C-456D-305-144 144" – 52 0 lb s. 94110CA 6,360 – – – 23,970 – – 21,725 26,825 – 19,360 23,385 27,410 16,470 19,580 *22,690 14,775 17,790 *20,810 13,135 16,055 *18,980 11,200 13,165 *15,115 9,960 11,740 *13,520
C-640D-365-120 C-456D-365-120 120" + 57 0 lb s. 94110CA 8,670 – – – 29,415 35,670 – 26,765 32,775 – 23,980 28,725 33,465 20,580 24,240 27,905 18,585 22,135 25,690 16,650 20,095 23,535 14,395 16,690 18,985 12,910 15,005 17,105
C-160D-143-74 C-114D-143-74 74" + 300 lbs. 6468CA 4,090 – – – – – – – – – 10,870 13,790 – 9,220 11,275 *13,330 7,900 9,780 *11,660 7,075 8,205 9,330 6,015 6,880 7,740
C-160D-173-64 C-114D-173-64 64" +550 lbs. 6468CA 4,880 – – – – – – – – – 12,630 15,965 – 10,745 13,090 *15,440 9,235 11,380 *13,530 8,295 9,580 10,870 7,085 8,070 9,050
C-640D-305-120 C-456D-305-120 120" – 12 0 lb s. 8495CA 5,570 – – – – – – 20,430 25,365 – 18,305 22,250 26,190 15,505 18,555 21,610 13,845 16,810 19,770 12,285 15,175 18,070 10,475 12,445 14,410 9,185 10,970 12,755
C-160D-143-64 C-114D-143-64 64" + 360 lbs. 5456CA 2,665 – – – – – – – – – 8,605 11,165 13,725 7,290 9,145 *10,995 6,120 7,830 *9,535 5,400 6,430 7,460 4,440 5,235 6,030
C-456D-256-120 C-320D-256-120 120" + 55 lb s. 8495CA 5,740 – – – – – – 20,595 – – 18,470 22,415 – 15,670 18,725 21,775 14,010 16,975 19,935 12,450 15,345 *18,235 10,645 12,615 *14,580 9,355 11,140 12,920
C-80D-119-64 64" 0 lbs. 4850BA 2,155 – – – – – – – – – – – – 6,120 7,740 – 5,135 6,610 – 4,515 5,405 6,295 3,700 4,395 5,090
OILFIELD PRODUCTS GROUP
C-456D-213-120 C-320D-213-120 C-228D-213-120 120" 0 lb s. 8495CA 5,685 – – – – – – – – – 18,415 – – 15,615 18,670 – 13,955 16,920 19,880 12,395 15,290 **18,180 10,590 12,560 *14,525 9,300 11,085 12,865
C-114D-173-54 54" + 500 lbs. 5456CA 3,190 – – – – – – – – – 10,115 13,105 16,090 8,585 10,745 12,910 7,220 9,210 11,205 6,380 7,580 8,785 5,260 6,190 7,115
C-114D-133-54 C-80D-133-54 54" + 330 lbs. 4850BA 2,845 – – – – – – – – – – – – 7,470 9,360 11,250 6,320 8,040 9,760 5,595 6,635 7,675 4,645 5,460 6,270
EXAMPLE: A C-456D-256-120 Unit with 4 No. 2RO Counterweights and 4 No. 2S Auxiliary Weights would have a maximum counterbalance effect of 16,975 pounds in the 120" stroke. This effect includes a structural unbalance of +55 poun ds. If the counterbalance effect is desired for the 85" stroke, subtract the structural unbalance from the e ffect in the 120" stroke and multiply this difference by the ratio of 120 ÷ 85, then add the structural unbalance to this product. Thus, counterbalance effect in the 85" stroke = [16,975 – (+55)] x 120/85 + (+55) = 16,920 x 120/85 +55 = 23,942 pounds. Structural unbalance with a negative ( – ) sign indicates a walking beam assembly that is heavy on the well end. Structural unbalance without the negative sign indicates a walking beam assembly that is heavy on the gear reducer end.
CONVENTIONAL CRANK BALANCED PUMPING UNITS
OILFIELD PRODUCTS GROUP
Counter balance Data
Unit Size Stroke Structural Unbalance Cranks C’Bal., Cranks Only 4 No. 5ARO Counterweights 4 No. 5A Aux. Weights 4 No. 5CRO Counterweights 4 No. 5C Aux. Weights 4 No. 6RO Counterweights 4 No. 6 Aux. Weights 8 No. 6 Aux. Weights 4 No. 7RO Counterweights 4 No. 7 Aux. Weights 8 No. 7 Aux. Weights
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 75902-08 499 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
(shown in lbs., effective at polished rod with weights at maximum position, including structural unbalance.)
C-8 0D-119-54
C-57D-7 6-54
C-80 D-133-48
C-80D-109-48 C-57D-109-48 C-57D-95-4 8
54" + 300 lbs. 4850BA 2,845 7,470 9,360 6,320 8,040 5,595 6,635 7,675 4,645 5,460 6,270
54" 0 lbs. 4246BA 1,650 5,760 7,440 4,750 6,285 4,120 5,050 5,985 3,275 4,005 4,740
48" + 440 lbs. 4850BA 3,270 8,475 10,595 7,175 9,115 6,365 7,535 8,705 5,295 6,210 7,125
48" + 320 lbs. 4246BA 2,175 6,800 8,690 5,665 7,395 4,955 6,005 7,055 4,005 4,830 5,655
C-40D-7 6-48
C-57D-89-42 C-57D-76-42 C-40D-89-42 C- 40D-76-42
C-40D-89-36 C-25D-67-36 C-2 5D-56-36
48" 0 lbs. 3644BA 1,340 – – 4,525 6,160 3,995 5,000 – 3,090 3,885 –
42" + 150 lbs. 3644BA 1,675 – – 5,300 7,165 4,700 5,840 *6,985 3,670 4,570 *5,475
36" + 275 lbs. 3644BA 2,055 – – 6,285 – 5,580 6,915 – 4,380 5,435 –
C-25D-67-30 C-25D-53 -30 30" + 150 lbs. 2436BA 1,370 – – – – 4,400 5,540 – 3,400 4,320 –
* Use only one aux. weight per counterweight on belt cover side on 40D units. NOTE: To convert effective counterbalance to maximum counterbalance torque for dynamometer card analysis, multiply the pounds counterbalance, minus the structural unbalance, by the torque factor at the 90°crank position.
MARK II UNITORQUE PUMPING UNITS
The M ark II P um ping U nit, due to its un ique geom etry and phased counterbalance feature, low ers peak torque and ho rsep ow er req uirem ents. The unusual geom etry of the M ark II prod uces a som ew hat slow er up stroke and faster do w n stroke w ith red uced acceleration w here the load is g reatest, resulting in low er peak loads and longer rod life.
OILFIELD PRODUCTS GROUP
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
MARK II UNITORQUE PUMPING UNITS
Mar k II Geometr y Reduces Rod Load and Peak Tor que
T
Th e M ark II's unique U N ITO R Q U E geom etry is characterized by three (3) basic configurations w hich red uce the rod load and peak torque over that of a conventionalpum ping unit. The design characteristics w hich m ake the M ark II unique are: •S hifting the gearb ox from direc tly under the eq ualizer tow ards the S am son p ost turning in a preferred direction of rotation, creates an upstroke that occurs in ap proxim ately 195° of crank rotation and a d ow nstroke o f ap proxim ately 16 5° of crank rotation. •P lacing the eq ualizer betw een the ho rsehead and the S am son post creates a “ push-up”or “ C lass 3” lever system . The 19 5° up stroke, coup led w ith the front m ounted geo m etry, reduces the acc eleration at the beg inning of the u pstroke w here the load is greatest, thereby effecting a reduction in polished rod load . Locating the cross-yoke forw ard of the gear red ucer creates a g reater m echanicalad vantag e for lifting the heavy load on the upstroke, and a lesser m echanicalad vantag e for the red uced dow nstroke load (i.e., the m axim um upstroke torque factor is red uced w hile the m axim um dow nstroke torque factor is increased). •A n angular offset in the cran k that produces a m ore effective co unterbalance torque w hich at the beginning of the upstroke “ lags”the w ellload 1 torque ap proxim ately 7 ⁄2°. S im ilarly, at the beginning of the d ow nstroke, this sam e o ffset co ndition produces a counter balance torque w hich “ leads” 1 the w ellload torque approxim ately 7 ⁄2°. Ind ep en dently these features w ould no t produce a relatively uniform torque, but w orking together a “ unitorque”system is o btained w hich can red uce the torque on the gearbox u p to 35 % as w ellas low ering pow er co sts and often, prim e m over size.
(+) Torque on gear reducer produced by well load (-) Torque on gear reducer produced by counterweights (+) Net torque on reducer (well load torque – C'bal. torque)
T 0°
7-1/2°
180°
180° 195° Upstroke C'bal. torque lags well load torque
360°
7-1/2° 165° Upstroke C'bal. torque leads well load torque
Uniform torque can be obtained under ideal conditions. NOTE: The Mark II Unit must be operated in a counter-clockwise direction (standing at the side of the unit with the wellhead to the r ight).
“Two-Point” Suspension bases are standard for all Lufkin Mark II Pumping Units. The two-point base permits the use of small salvageable precast concrete blocks or fabricated foundation pads under the front and rear of the unit. Precast concrete blocks reduce concrete requirements by approximately 80%. This simple base suspension/foundation design significantly reduces installation time.
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-0849 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
MARK II UNITORQUE PUMPING UNITS
OILFIELD PRODUCTS GROUP
B A
INSIDE OF AUX. WT.
DRIVE
C V
U
MAX.
MIN.
T
H
I
D K
G
MULTI – CYLINDER ENGINE
AE AG
BOTTOM OF STROKE
AB J
L N W
E
Dimensional Data
X
R
F
M
(inches)
Unit Size
A
B
C
D
E
F
G
H
I
J
K
L
M
M-1824 D-427-216 M-1280 D-427-216 M-1280 D-427-192 M-912DS-365-216 M-912DS-427-192 M-912DS-427-168 M-912D-3 05-2 16 M-912D-3 05-1 92 M-912D-3 65-1 68 M-912D-3 05-1 68 M-912D-3 65-1 44 M-912D-3 05-1 44 M-640D-3 05-1 92 M-640D-3 65-1 68 M-640D-3 05-1 68 M-640D-3 65-1 44 M-640D-3 05-1 44 M-640D-2 56-1 44 M-640D-3 05-1 20 M-456D-3 05-1 92 M-456D-3 05-1 68 M-456D-3 65-1 44 M-456D-3 05-1 44 M-456D-2 56-1 44 M-456D-3 65-1 20 M-456D-3 05-1 20 M-456D-2 56-1 20
30 6 30 6 30 6 30 6 30 6 27 0 30 6 30 6 27 0 27 0 25 8 25 8 30 6 27 0 27 0 25 8 25 8 25 8 25 8 30 6 27 0 25 8 25 8 25 8 25 8 25 8 25 8
384 384 384 384 384 334 384 384 334 334 312 312 384 334 334 312 312 312 312 384 334 312 312 312 312 312 312
329.88 329.88 329.88 329.88 329.88 276.88 329.88 329.88 276.88 276.88 252.88 252.88 329.88 276.88 276.88 252.88 252.88 252.88 252.88 329.88 276.88 252.88 252.88 252.88 252.88 252.88 252.88
55 55 55 55 55 50 55 55 50 50 50 50 55 50 50 50 50 50 50 55 50 50 50 50 50 50 50
22 3.0 0 22 3.0 0 22 3.0 0 22 3.0 0 22 3.0 0 21 8.7 5 22 3.0 0 22 3.0 0 21 8.7 5 21 8.7 5 21 8.7 5 21 8.7 5 22 3.0 0 21 8.7 5 21 8.7 5 21 8.7 5 21 8.7 5 21 8.7 5 21 8.7 5 22 3.0 0 21 8.7 5 21 8.7 5 21 8.7 5 21 8.7 5 21 8.7 5 21 8.7 5 21 8.7 5
333.75 341.50 341.50 331.50 331.50 298.25 326.50 326.50 298.25 298.25 298.25 298.25 326.50 298.25 298.25 298.25 298.25 298.25 298.25 326.50 298.25 298.25 298.25 298.25 298.25 298.25 298.25
67.00 57.25 57.25 53.63 53.63 53.63 53.63 53.63 53.63 53.63 53.63 53.63 49.88 49.88 49.88 49.88 49.88 49.88 49.88 49.88 49.88 49.88 49.88 49.88 49.88 49.88 49.88
569 569 550 569 550 477 569 550 471 471 426 426 550 471 471 426 426 422 399 550 471 426 426 434 399 399 400
44.38 44.38 63.25 44.38 63.25 32.38 44.38 63.25 40.25 40.25 33.63 33.63 63.25 40.25 40.25 33.63 33.63 47.25 59.75 63.25 40.25 33.63 33.63 47.50 59.75 59.75 73.88
13 0 13 0 13 0 13 0 13 0 10 8 13 0 13 0 10 8 10 8 10 8 10 8 13 0 10 8 10 8 10 8 10 8 10 8 10 8 13 0 10 8 10 8 10 8 10 8 10 8 10 8 10 8
2 5.3 8 3 1.7 5 3 1.7 5 2 3.0 0 2 3.0 0 2 5.5 0 2 3.0 0 2 3.0 0 2 5.5 0 2 5.5 0 2 5.5 0 2 5.5 0 2 6.6 3 2 4.1 3 2 4.1 3 2 4.1 3 2 4.1 3 2 4.1 3 2 4.1 3 2 9.7 5 3 1.0 0 3 1.0 0 3 1.0 0 3 1.0 0 3 1.0 0 3 1.0 0 3 1.0 0
75 .50 75 .50 80 .25 75 .50 80 .25 85 .25 75 .50 80 .25 77 .13 77 .13 83 .75 83 .75 80 .25 77 .13 77 .13 83 .75 83 .75 71 .63 80 .75 80 .25 77 .13 83 .75 83 .75 71 .63 80 .75 80 .75 70 .00
10 1.00 96.00 96.00 96.00 96.00 81.50 96.00 96.00 81.50 81.50 81.50 81.50 96.00 81.50 81.50 81.50 81.50 81.50 81.50 96.00 81.50 81.50 81.50 81.50 81.50 81.50 81.50
N 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18
R 45.0 0 45.0 0 45.0 0 45.0 0 45.0 0 48.0 0 45.0 0 45.0 0 4 8.0 0 4 8.0 0 4 2.5 0 4 2.5 0 45.0 0 4 8.0 0 4 8.0 0 4 2.5 0 4 2.5 0 4 2.5 0 4 2.5 0 45.0 0 4 8.0 0 4 2.5 0 4 2.5 0 4 2.5 0 4 2.5 0 4 2.5 0 4 2.5 0
T 5 8.8 8 5 2.5 0 5 2.5 0 4 8.5 0 4 8.5 0 4 8.5 0 4 8.5 0 4 8.5 0 4 8.5 0 4 8.5 0 4 8.5 0 4 8.5 0 4 1.5 0 4 1.5 0 4 1.5 0 4 1.5 0 4 1.5 0 4 1.5 0 4 1.5 0 3 8.3 8 3 8.3 8 3 8.3 8 3 8.3 8 3 8.3 8 3 8.3 8 3 8.3 8 3 8.3 8
U 105.88 120.00 120.00 109.50 109.50 108.38 1 09.50 1 09.50 1 08.38 1 08.38 1 08.38 1 08.38 1 16.50 1 15.25 1 15.25 1 15.25 1 15.25 1 15.25 1 15.25 1 19.63 1 15.25 1 15.25 1 15.25 1 15.25 1 15.25 1 15.25 1 15.25
V
W
52 52 52 52 52 52 47 47 52 52 52 52 47 52 52 52 52 52 52 47 52 52 52 52 52 52 52
48.50 48.50 48.50 48.50 48.50 50.00 48.50 48.50 50.00 50.00 50.00 50.00 48.50 50.00 50.00 50.00 50.00 50.00 50.00 48.50 50.00 50.00 50.00 50.00 50.00 50.00 50.00
X 1 24.00 114.00 114.00 107.00 107.00 107.00 109.00 109.00 105.00 105.00 105.00 103.38 105.00 101.00 101.00 101.00 99.38 99.38 99.38 105.00 101.00 101.00 99.38 99.38 101.00 99.50 99.50
AB
AE
108 .50 108 .50 108 .50 108 .50 108 .50 114 .38 108 .50 108 .50 90.38 90.38 90.38 90.38 108 .50 90.38 90.38 90.38 90.38 90.38 90.38 108 .50 90.38 90.38 90.38 90.38 90.38 90.38 90.38
26.0 0 26.0 0 26.0 0 26.0 0 26.0 0 23.3 8 26.0 0 26.0 0 23.3 8 23.3 8 18.0 0 18.0 0 26.0 0 23.3 8 23.3 8 18.0 0 18.0 0 18.0 0 18.0 0 26.0 0 23.3 8 18.0 0 18.0 0 18.0 0 18.0 0 18.0 0 18.0 0
AG 51 51 51 59 59 46 59 59 46 46 46 46 60 46 46 46 46 46 46 60 46 46 46 46 46 46 46
NOTE: Do not use the above dimensions for foundation. Request a foundation plan. The above units are designed to be installed on "two point" foundations. Popular API models shown, other models available on request.
15
MARK II UNITORQUE PUMPING UNITS
OILFIELD PRODUCTS GROUP
MAX.
MIN.
D
K
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-0849 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
T B A
AG
V
MAX.
MULTI – CYLINDER ENGINE
U
MIN.
MAX.
T
DRIVE
H
MIN.
VV
C
INSIDE OF AUX.WT.
I
G
UU
MULTI – CYLINDER ENGINE
MIN.
AE BOTTOM OF STROKE
AB
AA
J L N W M
E R
F
X
Dimensional Data
(inches)
Unit Size*
A
B
C
D
E
F
G
H
I
J
K
L
M
M-320D-256-144 M-320D-305-120 M-320D-256-120 M-320D-213-120 M-320D-305-100 M-320D-256-100 M-228D-256-120 M-228D-213-120 M-228D-256-100 M-22 8D-173-100 M-228D-246-86 M-228D-213-86 M-228D-200-74 M-228D-173-74 M-160D-213-86 M-160D-173-86 M-160D-200-74 M-160D-173-74 M-114D-143-86 M-114D-173-74 M-114D-143-74 M-114D-173-64 M-114D-143-64
258 258 258 258 258 258 258 258 258 25 8 186 186 186 186 186 186 186 186 162 186 162 162 162
312 312 312 312 312 312 312 312 312 312 222 222 222 222 222 222 222 222 189 222 189 189 189
252.88 252.88 252.88 252.88 252.88 252.88 252.88 252.88 252.88 2 52.88 188.38 188.3 8 188.3 8 188.3 8 188.38 188.38 188.38 188.38 147.5 0 188.3 8 147.5 0 147.5 0 147.5 0
33.25 33.25 33.25 33.25 33.25 33.25 28.75 28.75 28.75 2 8.75 29.25 29.25 29.25 29.25 33.75 33.75 33.75 30.00 30.00 30.75 30.00 30.00 30.00
258.38 258.38 258.38 258.38 258.38 258.38 258.38 258.38 258.38 2 58.3 8 188.00 187.63 187.63 187.63 187.63 187.63 187.63 187.63 161.00 188.38 161.00 161.00 161.00
* * * * * * 334.38 334.38 334.38 * 263.50 263.13 263.13 263.13 252.63 252.63 252.63 252.63 236.50 263.13 236.50 236.50 236.50
42.75 42.75 42.75 42.75 42.75 42.75 38.50 38.50 38.50 38.50 38.50 38.50 38.50 38.50 32.50 32.50 32.50 32.50 28.75 28.75 28.75 28.75 28.75
4 42 4 07 4 06 4 06 3 88 3 81 406 406 381 38 1 308 305 295 294 305 305 295 294 257 294 247 238 238
4 7.63 6 5.00 6 9.00 6 9.00 8 4.63 8 8.38 69.00 69.00 88.38 8 8.38 45.25 45.25 52.88 52.88 45.25 41.13 52.88 52.88 14.00 52.88 27.75 21.00 21.00
108.00 108.00 108.00 108.00 108.00 108.00 108.00 108.00 108.00 108.00 86.63 86.63 86.63 86.63 86.63 86.63 86.63 86.63 62.00 86.63 62.00 62.00 62.00
35.38 35.38 35.38 35.75 35.38 35.38 41.63 41.63 41.63 41.63 22.88 22.88 22.88 22.88 24.56 24.56 24.56 24.56 20.25 28.00 20.25 20.25 20.25
76.88 87.00 80.75 80.75 83.13 81.25 80.75 80.75 81.25 81.25 75.50 72.50 73.25 72.88 72.50 72.13 73.25 72.88 57.13 72.88 56.88 71.63 71.63
75.75 75.75 75.75 75.75 75.75 75.75 75.75 75.75 75.75 75.75 57.25 57.25 57.25 57.25 54.25 54.25 54.25 54.25 42.75 54.25 42.75 42.75 42.75
N
R
T
24 24 24 24 24 24 24 24 24 24 24 21 21 21 21 21 21 21 16 21 16 16 16
60 60 60 60 60 60 60 60 60 60 39 39 39 39 39 39 39 39 32 39 32 32 32
34 34 34 34 34 34 30 30 30 30 30 30 30 30 26 26 26 26 24 24 24 24 24
U * * * * * * 176.25 176.25 176.25 176 .25 116.50 116.13 116.13 116.13 106.63 106.63 106.63 106.63 108.50 122.13 108.50 108.50 108.50
V * * * * * * 47.50 47.50 47.50 47 .50 47.50 47.50 47.50 47.50 55.00 55.00 55.00 55.00 52.00 52.00 52.00 52.00 52.00
W
X
AA
43 88.38 86 43 88.38 86 43 88.38 86 43 88.38 86 43 88.38 86 43 88.38 86 37 81.38 86 37 81.38 86 37 81.38 86 37 81 .38 86 37 80.38 ** 37 103.3 8 ** 37 103.3 8 ** 37 103.3 8 ** 32 72.38 ** 32 72.38 ** 32 72.38 ** 32 72.38 ** 25 67.38 ** 25 69.00 ** 25 67.38 ** 25 67.38 ** 25 67.38 **
AB
AE
AG
* * * * * * 95.25 95.25 95.25 95 .25 73.38 70.38 70.38 70.38 78.13 78.13 78.13 78.13 44.38 70.38 44.38 44.38 44.38
18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.0 0 1.3 8 1.3 8 1.3 8 1.3 8 1.3 8 1.3 8 1.3 8 1.3 8 16.00 11.38 16.00 16.00 16.00
4 6.00 4 6.00 4 6.00 4 6.00 4 6.00 4 6.00 50.25 50.25 50.25 50.25 41.50 41.50 41.50 41.50 38.63 38.63 38.63 38.63 35.75 41.63 35.75 35.75 35.75
* On 100", 120" and 144" stroke units, on this page multi-cylinder engines are mounted on main base beams forward of Samson Post. See dimensions UU, VV, and AA. ** On 64", 74" and 86" stroke units, multi-cylinder engines are mounted behind the Samson Post. See dimensions U, V, and AB. NOTE: Do not use the above dimensions for foundation. Request a foundation plan. The above units are designed to be installed on "two point" foundations. Popular API models shown, other models available on request.
16
UU VV 88 88 88 88 88 88 92 92 92 92 ** ** ** ** ** ** ** ** ** ** ** ** **
55 55 55 55 55 55 55 55 55 55 ** ** ** ** ** ** ** ** ** ** ** ** **
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-0849 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
MARK II UNITORQUE PUMPING UNITS
OILFIELD PRODUCTS GROUP
A
In January 1961, Lufkin began manufacturing the now famous Mark II pumping unit with its innovative, uniform torque system. Joe Byrd, inventor of the Mark II, came to work for the Company at the same time.
C P H R
G
API Geometry Dimensions
(inches)
Unit Size
A
C
I
P
384.00 384.00 384.00 384.00 384.00 384.00 384.00 384.00 384.00 334.00 334.00 334.00 334.00 334.00 334.00 312.00 312.00 312.00 312.00 312.00 312.00 312.00 312.00 312.00 312.00 312.00 312.00 312.00 312.00 312.00 312.00 312.00 312.00 312.00 312.00 312.00 312.00 222.00 222.00 222.00 222.00 189.00 222.00 222.00 222.00 222.00 222.00 189.00 189.00 189.00
306.00 306.00 306.00 306.00 306.00 306.00 306.00 306.00 306.00 270.00 270.00 270.00 270.00 270.00 270.00 258.00 258.00 258.00 258.00 258.00 258.00 258.00 258.00 258.00 258.00 258.00 258.00 258.00 258.00 258.00 258.00 258.00 258.00 258.00 258.00 258.00 258.00 186.00 186.00 186.00 186.00 162.00 186.00 186.00 186.00 186.00 186.00 162.00 162.00 162.00
228.00 228.00 228.00 228.00 228.00 228.00 228.00 228.00 228.00 203.00 202.56 202.56 202.56 202.56 202.56 186.00 186.00 186.00 186.00 186.00 186.00 186.00 186.00 186.00 186.00 186.00 186.00 186.00 186.00 186.00 186.00 186.00 186.00 186.00 186.00 186.00 186.00 124.00 124.00 124.00 124.00 111.00 124.00 124.00 124.00 124.00 124.00 111.00 111.00 111.00
234.38 234.38 234.38 234.38 228.06 228.06 228.06 228.06 228.06 196.50 193.50 193.50 193.50 193.50 193.50 182.38 182.38 182.38 182.38 182.38 182.38 182.38 182.38 182.38 173.75 173.75 173.75 173.75 173.75 173.75 173.75 173.75 173.75 173.75 173.75 173.75 173.75 135.75 135.75 135.75 135.75 112.19 130.50 130.50 130.50 130.50 130.50 107.94 107.94 107.94
M-1824D-427-216 M-1280D-427-216 M-912D-305-216 M-912DS-365-216 M-1280D-427-192 M-912DS-427-192 M-912D-305-192 M-640D-305-192 M-456D-305-192 M-912DS-427-168 M-912D-365-168 M-912D-305-168 M-640D-365-168 M-640D-305-168 M-456D-305-168 M-912D-365-144 M-640D-365-144 M-456D-365-144 M-912D-305-144 M-640D-305-144 M-456D-305-144 M-640D-256-144 M-456D-256-144 M-320D-256-144 M-456D-365-120 M-640D-305-120 M-456D-305-120 M-320D-305-120 M-456D-256-120 M-320D-256-120 M-228D-256-120 M-320D-213-120 M-228D-213-120 M-320D-305-100 M-320D-256-100 M-228D-256-100 M-228D-173-100 M-228D-246-86 M-228D-213-86 M-160D-213-86 M-160D-173-86 M-114D-143-86 M-228D-200-74 M-160D-200-74 M-228D-173-74 M-160D-173-74 M-114D-173-74 M-114D-143-74 M-114D-173-64 M-114D-143-64
I H 346.00 346.00 346.00 346.00 346.00 346.00 346.00 346.00 346.00 295.13 295.13 295.13 295.13 295.13 295.13 271.13 271.13 271.13 271.13 271.13 271.13 271.13 271.13 276.88 271.88 271.13 271.13 271.13 271.13 276.88 276.88 276.88 276.88 277.13 276.88 276.88 276.88 212.50 209.50 209.50 209.50 163.63 209.50 209.50 163.63 163.63 163.63 163.63 163.63 163.63
G 132.00 132.00 132.00 132.00 132.00 132.00 132.00 132.00 132.00 112.13 112.13 112.13 112.13 112.13 112.13 112.13 112.13 112.13 112.13 112.13 112.13 112.13 112.13 117.88 112.13 112.13 112.13 118.13 112.13 117.88 117.88 117.88 117.88 118.13 117.88 117.88 117.88 97.13 94.13 94.13 94.13 68.13 94.13 94.13 68.13 68.13 68.13 68.13 68.13 68.13
R1, R2, R3, R4 80.06, 71.06, 62.06 80.06, 71.06, 62.06 80.06, 71.06, 62.06 80.06, 71.06, 62.06 71.69, 62.69, 53.69 71.69, 62.69, 53.69 71.69, 62.69, 53.69 71.69, 62.69, 53.69 71.69, 62.69, 53.69 63.56, 56.56, 49.56 63.56, 56.56, 49.56 63.56, 56.56, 49.56 63.56, 56.56, 49.56 63.56, 56.56, 49.56 63.56, 56.56, 49.56 53.75, 47.75, 41.75 53.75, 47.75, 41.75 53.75, 47.75, 41.75 53.75, 47.75, 41.75 53.75, 47.75, 41.75 53.75, 47.75, 41.75 53.75, 47.75, 41.75 53.75, 47.75, 41.75 53.75, 47.75, 41.75 45.13, 39.13, 33.13 45.13, 39.13, 33.13 45.13, 39.13, 33.13 45.13, 39.13, 33.13 45.13, 39.13, 33.13 45.13, 39.13, 33.13 45.13, 39.13, 33.13 45.13, 39.13, 33.13 45.13, 39.13, 33.13 37.63, 31.63, 25.63 37.63, 31.63, 25.63 37.63, 31.63, 25.63 37.63, 31.63, 25.63 31.5, 26.5, 21.5 31.5, 26.5, 21.5 31.5, 26.5, 21.5 31.5, 26.5, 21.5 32.25, 27.75, 23.25 27.25, 22.25, 17.25 27.25, 22.25, 17.25 27.25, 22.25, 17.25 27.25, 22.25, 17.25 27.25, 22.25, 17.25 27.94, 23.44, 18.94 24.19, 19.69, 15.19 24.19, 19.69, 15.19
PHASE ANGLE 22.0 22.0 22.0 22.0 19.5 19.5 19.5 19.5 19.5 19.0 19.0 19.0 19.0 19.0 19.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0 24.5 24.5 24.5 24.5 27.0 24.5 24.5 24.5 24.5 24.5 27.0 28.0 28.0
S.U. -7450 -7450 -7450 -7450 -7160 -7160 -7160 -7160 -7160 -6820 -5385 -4860 -5385 -4860 -4860 -4680 -4680 -4680 -4300 -4300 -4300 -4010 -4010 -4010 -4510 -4130 -4130 -4130 -3840 -3620 -3435 -3560 -3235 -3700 -3470 -3285 -3175 -2140 -2040 -2040 -1930 -1535 -1960 -1890 -1860 -1860 -1820 -1440 -1420 -1420
T. F. @ (90° - ) /Stroke Length 93.734/216 93.734/216 93.734/216 93.734/216 86.074/192 86.074/192 86.074/192 86.074/192 86.074/192 75.207/168 75.207/168 75.207/168 75.207/168 75.207/168 75.207/168 63.023/144 63.023/144 63.023/144 63.023/144 63.023/144 63.023/144 63.023/144 63.023/144 63.023/144 53.595/120 53.621/120 53.621/120 53.621/120 53.621/120 53.621/120 53.621/120 53.621/120 53.621/120 45.497/100 45.497/100 45.497/100 45.497/100 38.328/86 38.328/86 38.328/86 38.328/86 36.019/86 33.523/74 33.523/74 33.523/74 33.523/74 33.523/74 32.562/74 28.549/64 28.549/64
17
MARK II UNITORQUE PUMPING UNITS
OILFIELD PRODUCTS GROUP
Counter balance Data
Unit Size Stroke Structural Unbalance Cranks
C’Bal., Cranks Only 4 No.OOROL Counterweights 8 No. OOSL Axu.Weights 4 No. 130RO Counterweights 4 No.130D Aux.Weights 4 No.OORO Counterweights 4 No. OOS Aux. Weights 8 No. OOS Aux. Weights 4 No. ORO Counterweights 4 No.OS Aux.Weights 8 No.OS Aux.Weights 4 No. OARO Counterweights 4 No.OAS Aux. Weights 8 No.OAS Aux. Weights 4 No. 1RO Counterweights 4 No. 1S Aux. Weights 8 No. 1S Aux. Weights 4 No. 2RO Counterweights 4 No.2S Aux Weights 8 No. 2S Aux. Weights 4 No. 3CRO Counterweights 4 No. 3BS Aux.Weights 8 No. 3BS Aux.Weights 4 No. 5ARO Counterweights 4 No.5A Aux.Weights 8 No.5A Aux.Weights 4 No. 5CRO Counterweights 4 No.5C Aux.Weights 8 No.5C Aux.Weights 4 NO. 6RO Counterweights 4 No. 6 Aux.Weights 8 No. 6 Aux.Weights 4 No. 7RO Counterweights 4 No. 7 Aux.Weights 8 No. 7 Aux.Weights Unit Size Stroke Structural Unbalance Cranks
C’Bal., Cranks Only 4 No. 1RO Counterweights 4 No. 1S Aux.Weights 4 No. 2RO Counterweights 4 No.2S AuxWeights 4 No. 3CRO Counterweights 4 No. 3BS Aux.Weights 4 No. 5ARO Counterweights 4 No.5A Aux.Weights 4 No. 5CRO Counterweights 4 No.5C Aux.Weights 4 NO. 6RO Counterweights 4 No. 6 Aux.Weights 8 No. 6 Aux.Weights 4 No. 7RO Counterweights 4 No. 7 Aux.Weights 8 No. 7 Aux.Weights
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902- 0849 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
(shown in lbs., effective at polished rod with weights at maximum position, including structural unbalance.)
M-1280D-427-192 M-1824D-427-216 M -912DS-427-192 M -1280 D-42 7-21 6 M -912D- 305- 192 M -912 D-30 5-16 8 M -9 12D-3 65- 144 M -912D- 305- 144 M -640D- 256 -144 M - 91 2DS- 36 5- 21 6 M - 64 0D- 30 5- 19 2 M - 91 2D- 36 5- 16 8 M - 64 0D- 30 5- 16 8 M - 64 0D- 36 5- 14 4 M - 64 0D- 30 5- 14 4 M - 45 6D- 25 6- 14 4 M-912D-305-216 M-456D-305-192 M-912DS-427-168 M-640D-365-168 M-456D-305-168 M-456D-365-144 M-456D-305-144 M-320D-256-144
216" – 7, 45 0 lb s. 216130 M ROA
192" – 7, 16 0 lb s. 192130 M ROA
168" – 6, 82 0 lb s. 168108 M ROA
168" – 5, 38 5 lb s. 168108 M ROA
168" – 4, 86 0 lb s. 168108 M ROA
144" – 4, 68 0 lb s. 144108 M ROA
144" – 4, 30 0 lb s. 144108 M ROA
1 ,87 5 22,150 34,110 21,605 32,550 17,990 22,855 27,720 15,935 20,605 25,275 13,595 17,225 20,855 10,970 13,770 16,570 9,430 12,135 14,840 7,910 10,515 13,120 6,200 7,950 9,700 5,050 6,620 8,190 4,285 5,190 6,095 3,400 4,085 4,770
3 ,3 6 5 25,445 38,475 24,850 36,775 20,920 26,215 31,510 18,675 23,760 28,850 16,130 20,085 24,040 13,275 16,340 19,365 11,590 14,535 17,480 9,940 12,775 15,610 8,085 9,985 11,885 6,820 8,530 10,240 5,985 6,975 7,965 5,025 5,770 6,515
– 975 18,620 30,180 –.... –.... 14,605 19,305 24,005 12,615 17,130 21,645 10,510 14,065 17,620 7,965 10,710 13,455 6,460 9,125 11,790 5,015 7,595 10,175 3,365 5,110 6,850 2,220 3,795 5,370 1,445 2,355 3,265 565 1,255 1,945
460 –.... –.... –.... –.... 16,040 20,740 25,440 14,055 18,565 23,075 11,945 15,500 19,055 9,400 12,145 14,890 7,895 10,560 13,225 6,450 9,030 11,610 4,800 6,555 8,310 3,655 5,230 6,805 2,880 3,790 4,700 2,000 2,690 3,380
985 –.... –.... –.... –.... 16,565 21,265 25,965 14,575 19,090 23,605 12,470 16,025 19,580 9,925 12,670 15,415 8,420 11,085 13,750 6,975 9,555 12,135 5,325 7,080 8,835 4,180 5,755 7,330 3,405 4,315 5,225 2,525 3,215 3,905
3,0 90 –.... –.... –.... –.... 21,690 27,300 32,910 19,315 24,700 30,085 16,795 21,040 25,285 13,755 17,035 20,315 11,965 15,145 18,325 10,240 13,320 16,400 8,270 10,365 12,460 6,895 8,780 10,665 5,970 7,060 8,150 4,925 5,745 6,565
3 ,4 70 –.... –.... –.... –.... 22,065 27,680 –.... 19,695 25,080 –.... 17,180 21,425 25,670 14,135 17,415 20,695 12,345 15,525 18,705 10,620 13,700 16,780 8,650 10,745 12,840 7,275 9,160 11,045 6,350 7,440 8,530 5,305 6,125 6,945
M-320D-305-100 100" – 3, 70 0 lb s. 100108 M RA
4 ,66 0 19,440 23,980 16,955 21,360 14,560 18,830 11,840 14,740 9,935 12,545 8,655 10,160 11,665 7,200 8,340 9,480
M-320D-256-100 M-228D-256-100 100" 100" – 3, 47 0 lb s. – 3, 28 5 lb s. 100108 M RA 100108 M RA
4 ,8 9 0 19,670 24,210 17,185 21,590 14,790 19,060 12,070 14,970 10,165 12,775 8,885 10,390 11,895 7,430 8,570 9,710
* Use only 1 auxilliary weight per master weight on the M320D.
5 ,0 7 5 19,850 24,395 17,370 21,775 14,975 19,245 12,255 15,155 10,350 12,960 9,070 10,575 12,080 7,615 8,755 9,895
M-228D-173-100 100" – 3, 17 5 lb s. 100108 M RA
5,18 5 19,960 –... 17,480 –... 15,085 19,355 12,365 15,265 10,460 13,070 9,180 10,685 12,190 7,725 8,865 10,005
M-228D-246-86 86" – 2, 14 0 lb s. 8686 M RA
2 ,71 5 15,600 19,565 13,480 17,335 11,495 15,280 9,190 11,890 7,495 9,860 6,435 7,840 9,245 5,095 6,160 7,225
M-228D-213-86 M-160D-213-86 86" – 2, 04 0 lb s. 8686 M RA
2,8 15 15,700 19,665 13,580 17,435 11,595 15,380 9,290 11,990 7,595 9,955 6,535 7,940 –... 5,195 6,260 –...
144" – 4, 01 0 lb s. 144108 M ROA
3 ,76 0 –.... –.... –.... –.... 22,355 –.... –.... 19,985 –.... –.... 17,470 21,710 –.... 14,425 17,705 –.... 12,635 15,815 *18,995 10,910 13,990 *17,070 8,940 11,035 *13,130 7,565 9,450 *11,335 6,640 7,730 8,820 5,595 6,415 7,235
M-160D-173-86 86" – 1, 93 0 lb s. 8686 M RA
2 ,9 2 5 15,810 19,775 13,690 17,545 11,705 15,490 9,400 12,100 7,705 10,070 6,645 8,050 –... 5,305 6,370 –...
M-114D-143-86 86" – 1, 53 5 lb s. 8662 M RA
1,52 5 9,525 11,980 8,270 10,690 7,200 9,640 5,880 7,650 4,770 6,375 4,080 5,045 6,010 3,180 3,925 4,680
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
Counter balance Data
MARK II UNITORQUE PUMPING UNITS
OILFIELD PRODUCTS GROUP
(shown in lbs., effective at polished rod with weights at maximum position, including structural unbalance.)
Unit Size Stroke Structural Unbalance Cranks
M - 45 6D- 36 5 -1 20
M-640D-305-120 M-456D-305-120 M - 32 0 D- 3 05 -1 2 0
120" – 4, 51 0 lb s. 120108 M RA
120" – 4, 13 0 lb s. 120108 M RA
C’Bal., Cranks Only 4 No. ORO Counterweights 4 No.OS Aux.Weights 4 No.OARO Counterweights 4 No.OAS Aux. Weights 8 No.OAS Aux. Weights 4 No. 1RO Counterweights 4 No. 1S Aux. Weights 8 No. 1S Aux. Weights 4 No. 2RO Counterweights 4 No.2S AuxWeights 8 No. 2S Aux. Weights 4 No. 3CRO Counterweights 4 No. 3BS Aux.Weights 8 No. 3BS Aux.Weights 4 No. 5ARO Counterweights 4 No.5A Aux.Weights 8 No.5A Aux.Weights 4 No. 5CRO Counterweights 4 No.5C Aux.Weights 8 No.5C Aux.Weights 4 NO. 6RO Counterweights 4 No. 6 Aux.Weights 8 No. 6 Aux.Weights 4 No. 7RO Counterweights 4 No. 7 Aux.Weights 8 No. 7 Aux.Weights
1,99 0 21,065 27,395 18,105 23,095 28,085 14,530 18,385 22,240 12,425 16,165 19,905 10,395 14,015 17,635 8,085 10,545 13,005 6,470 8,685 10,900 5,385 6,660 7,035 4,150 5,115 6,080
2 ,3 7 0 21,445 27,775 18,485 23,475 *28,465 14,910 18,765 *22,620 12,805 16,545 *20,285 10,775 14,395 *18,015 8,465 10,925 *13,385 6,845 9,060 *11,275 5,765 7,040 8,315 4,530 5,495 6,460
M - 45 6 D- 25 6 -1 2 0
M - 22 8D- 25 6 -1 20
M - 32 0D- 21 3 -1 20
M - 22 8 D- 21 3 -1 20
120" – 3, 84 0 lb s. 120108 M RA
M - 32 0 D- 2 56 -1 2 0
120" – 3, 62 0 lb s. 120108 M RA
120" – 3, 43 5 lb s. 120108 M RA
120" – 3, 56 0 lb s. 120108 M RA
120" – 3, 23 5 lb s. 120108 M RA
2 ,6 60 21,735 –.... 18,775 23,765 –.... 15,200 19,055 22,910 13,095 16,855 20,575 11,065 14,685 18,305 8,755 11,215 13,675 7,140 9,355 11,570 6,055 7,330 8,605 4,820 5,785 6,750
2 ,8 8 0 21,955 –.... 18,995 23,985 –.... 15,420 19,275 –.... 13,315 17,055 –.... 11,285 14,905 –.... 8,975 11,435 –.... 7,360 9,575 –.... 6,275 7,550 8,825 5,040 6,005 6,970
3,0 70 22,140 –.... 19,180 24,170 –.... 15,605 19,460 –.... 13,500 17,240 –.... 11,470 15,090 –.... 9,160 11,620 –.... 7,545 9,755 –.... 6,460 7,735 9,010 5,225 6,190 7,155
2,9 40 –.... –.... 19,055 –.... –.... 15,480 19,335 –.... 13,375 17,115 –.... 11,345 14,965 –.... 9,035 11,495 –.... 7,420 9,630 –.... 6,335 7,610 8,885 5,100 6,065 7,030
3 ,2 70 –.... –.... 19,380 –.... –.... 15,805 19,660 –.... 13,700 17,440 –.... 11,670 15,290 –.... 9,360 11,820 –.... 7,745 9,960 –.... 6,660 7,935 9,210 5,425 6,390 7,355
* Use only 1 auxilliary weight per master weight on the M320D.
Unit Size Stroke Structural Unbalance Cranks
C’Bal., Cranks Only 4 No. 2RO Counterweights 4 No.2S AuxWeights 4 No. 3CRO Counterweights 4 No. 3BS Aux.Weights 4 No. 5ARO Counterweights 4 No.5A Aux.Weights 4 No. 5CRO Counterweights 4 No.5C Aux.Weights 4 NO. 6RO Counterweights 4 No. 6 Aux.Weights 8 No. 6 Aux.Weights 4 No. 7RO Counterweights 4 No. 7 Aux.Weights 8 No. 7 Aux.Weights
M - 22 8D- 20 0- 74
M -228D-173-74 M - 16 0D- 20 0- 74
M - 16 0D- 17 3- 74
M - 1 14 D- 17 3- 74
M - 11 4D- 14 3- 74
74" – 1 ,9 6 0 lb s. 7486 M RA 3,68 5 15,990 –.... 13,720 18,045 11,085 14,080 9,145 11,845 7,935 9,540 11,145 6,400 7,625 8,850
74" – 1, 8 90 lb s. 7486 M RA 3 ,7 5 5 16,060 –.... 13,790 18,115 11,155 14,150 9,215 11,915 8,005 9,610 –.... 6,470 7,695 –....
74" – 1, 8 60 lb s. 7486 M RA 3,7 85 16,090 –.... 13,820 18,145 11,185 14,180 9,245 11,945 8,035 9,640 –.... 6,500 7,725 –....
74" – 1 ,8 2 0 lb s. 7486 M RA 3 ,8 2 5 16,130 –.... 13,860 18,185 11,225 14,220 9,285 11,985 8,075 9,680 11,285 6,540 7,765 8,900
74" – 1, 44 0 lb s. 7462 M RA 2,2 30 9,890 12,630 8,670 11,445 7,170 9,180 5,910 7,730 5,130 6,225 7,320 4,105 4,950 5,795
M -114D-173-64 M - 11 4D- 14 3- 64
64" – 1 ,4 20 lb s. 6462 M RA 2,8 45 11,580 14,710 10,190 13,355 8,485 10,775 7,045 9,125 6,150 7,400 8,650 4,985 5,950 6,915
EXAMPLE: A M-456D-365-120 with 4 No. ORO Counterweights and 4 No. OS Auxiliary Weights would have a maximum counterbalance effect of 27,395 lbs. in the 120" stroke. Structural Unbalance with a negative ( – ) sign indicates a walking beam assembly that is heavy on the well end.
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
MARK II UNITORQUE PUMPING UNITS
OILFIELD PRODUCTS GROUP
St r u c t u r a l Da t a Unit Size M- 1824D- 427- 216 M- 1280D- 427- 216 M- 912DS- 365- 216 M- 912D- 365- 216 M- 912D- 305- 216 M- 1280D- 427- 192 M- 912DS- 427- 192 M- 912D- 427- 192 M- 912D- 305- 192 M- 640D- 305- 192 M- 456D- 305- 192 M- 912DS- 427- 168 M- 912D- 427- 168 M- 912D- 365- 168 M- 640D- 365- 168 M-912D-305-168 M-640D-305-168 M-456D-305-168 M-912D-365-144 M-640D-365-144 M-456D-365-144 M-912D-305-144 M-640D-305-144 M-456D-305-144 M-640D-256-144 M-456D-256-144 M-320D-256-144 M-456D-365-120 M-640D-305-120 M-456D-305-120 M-320D-305-120 M-456D-256-120 M-320D-256-120 M-228D-256-120 M-320D-213-120 M-228D-213-120 M-320D-305-100 M-320D-256-100 M-228D-256-100 M-228D-173-100 M-228D-246-86 M-228D-213-86 M-160D-213-86 M-160D-173-86 M-114D-143-86 M-228D-200-74 M-160D-200-74 M-228D-173-74 M-160D-173-74 M-114D-173-74 M-114D-143-74 M-114D-173-64 M-114D-143-64
P ol ishe d Rod Capacity (lbs.)
St rok e Le ngt hs (inches)
Wa lk ing Beam
Cra nk P in Bearing
Sa mson Post Bearing
Cross Yok e Bearing
W ir el ine Ha nge r (inches)
42,700 42,700 36,500 36,500 30,500 42,700 42,700 42,700 30,500 30,500 30,500 42,700 42,700 36,500 36,500 30,500 30,500 30,500 36,500 36,500 36,500 30,500 30,500 30,500 25,600 25,600 25,600 36,500 30,500 30,500 30,500 25,600 25,600 25,600 21,300 21,300 30,500 25,600 25,600 17,300 24,600 21,300 21,300 17,300 14,300 20,000 20,000 17,300 17,300 17,300 14,300 17,300 14,300
216, 192, 167 216, 192, 167 216, 192, 167 216, 192, 167 216, 192, 167 192, 168, 144 192, 168, 144 192, 168, 144 192, 168, 144 192, 168, 144 192, 168, 144 168, 150, 131 168, 150, 131 168, 149, 130 168, 149, 130 168, 149, 130 168, 149, 130 168, 149, 130 144, 128, 112 144, 128, 112 144, 128, 112 144, 128, 112 144, 128, 112 144, 128, 112 144, 128, 112 144, 128, 112 144, 128, 112 120, 104, 88 120, 104, 88 120, 104, 88 120, 104, 88 120, 104, 88 120, 104, 88 120, 104, 88 120, 104, 88 120, 104, 88 100, 84, 68 100, 84, 68 100, 84, 68 100, 84, 68 86, 72.4, 58.6 86, 72.4, 58.6 86, 72.4, 58.6 86, 72.4, 58.6 86, 74, 62 74, 60.4, 46.8 74, 60.4, 46.8 74, 60.4, 46.8 74, 60.4, 46.8 74, 60.4, 46.8 74, 60, 46 64, 52,40 64, 52, 40
W24 x 131 W24 x 131 W24 x 131 W24 x 131 W24 x 131 W24 x 131 W24 x 131 W24 x 131 W24 x 131 W24 x 131 W24 x 131 W24 x 131 W24 x 131 W24 x 104 W24 x 104 W24 x 84 W24 x 84 W24 x 84 W24 x 84 W24 x 84 W24 x 84 W24 x 84 W24 x 84 W24 x 84 W21 x 68 W21 x 68 W21 x 68 W24 x 84 W24 x 84 W24 x 84 W24 x 84 W21 x 68 W21 x 68 W21 x 68 W21 x 62 W21 x 62 W24 x 84 W21 x 68 W21 x 68 W16 x 57 W16 x 57 W16 x 45 W16 x 45 W16 x 45 W14 x 34 W16 x 45 W16 x 45 W16 x 45 W16 x 45 W16 x 45 W14 x 34 W14 x 34 W14 x 34
1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 2SE 2SE 2SE 2SE 2SE 2SE 1SE 2SE 2SE 2SE 2SE 2SE 2SE 2SE 2SE 2SE 2SE 2SE 2SE 2SE 2SE 2SE 2SE 4SF 2SE 2SE 2SE 2SE 3SF 4SF 3SF 4SF
P19 P19 P19 P19 P19 P19 P19 P19 P19 P19 P19 P19 P19 P18 P18 P18 P18 P18 P18 P18 P18 P18 P18 P18 P18 P18 P18 P18 P18 P18 P18 P18 P18 P18 P18 P16 P18 P18 P18 P16 P16 P16 P16 P13 P13 P16 P16 P13 P13 P13 P13 P13 P13
C232 C232 C232 C232 C232 C232 C232 C232 C232 C232 C232 C232 C232 C22 C C22 C C22 C C22 C C22 C C232 C232 C232 C22 C C22 C C22 C C22 C C22 C C22 C C232 C22 C C22 C C22 C C22 C C22 C C20 C22 C C19 C22 C C22 C C20 C19 C20N C20N C20N C18N C18N C20N C20N C18N C18N C18N C18N C18N C18N
1.38 x 16 CTRS. 1.38 x 16 CTRS. 1.38 x 16 CTRS. 1.38 x 16 CTRS. 1.38 x 16 CTRS. 1.38 x 16 CTRS. 1.38 x 16 CTRS. 1.38 x 16 CTRS. 1.38 x 16 CTRS. 1.38 x 16 CTRS. 1.38 x 16 CTRS. 1.38 x 16 CTRS. 1.38 x 16 CTRS. 1.38 x 12 CTRS. 1.38 x 12 CTRS. 1.25 x 12 CTRS. 1.25 x 12 CTRS. 1.25 x 12 CTRS. 1.38 x 12 CTRS. 1.38 x 12 CTRS. 1.38 x 12 CTRS. 1.25 x 12 CTRS. 1.25 x 12 CTRS. 1.25 x 12 CTRS. 1.13 x 9 CTRS. 1.13 x 9 CTRS. 1.13 x 9 CTRS. 1.38 x 12 CTRS. 1.25 x 12 CTRS. 1.25 x 12 CTRS. 1.25 x 12 CTRS. 1.13 x 9 CTRS. 1.13 x 9 CTRS. 1.13 x 9 CTRS. 1.13 x 9 CTRS. 1.13 x 9 CTRS. 1.25 x 12 CTRS. 1.25 x 9 CTRS. 1.25 x 9 CTRS. 1.25 x 9 CTRS. 1.25 x 9 CTRS. 1.25 x 9 CTRS. 1.25 x 9 CTRS. 1.25 x 9 CTRS. 1.00 x 9 CTRS. 1.00 x 9 CTRS. 1.00 x 9 CTRS. 1.00 x 9 CTRS. 1.00 x 9 CTRS. 1.00 x 9 CTRS. 1.00 x 9 CTRS. 1.00 x 9 CTRS. 1.00 x 9 CTRS.
Cranks 216130 MROA 216130 MROA 216130 MROA 216130 MROA 216130 MROA 192130 MROA 192130 MROA 192130 MROA 192130 MROA 192130 MROA 192130 MROA 168108 MROA 168108 MROA 168108 MROA 168108 MROA 168108 MROA 168108 MROA 168108 MROA 144108 MROA 144108 MROA 144108 MROA 144108 MROA 144108 MROA 144108 MROA 144108 MROA 144108 MROA 144108 MROA 120108 MRA 120108 MRA 120108 MRA 120108 MRA 120108 MRA 120108 MRA 120108 MRA 120108 MRA 120108 MRA 100108 MRA 100108 MRA 100108 MRA 100108 MRA 8686 MRA 8686 MRA 8686 MRA 8686 MRA 8686 MRA 7486 MRA 7486 MRA 7486 MRA 7486 MRA 7486 MRA 7462 MRA 6462 MRA 6462 MRA
AIR BALANCED PUMPING UNITS
The u tilization of co m pressed air instead of heavy cast iron counterw eights allow s m ore accurate fingertip controlof counterbalance. A s a result, the w eight of the unit is g reatly reduced, significantly low ering transp ortation and installation costs. A ir B alanced units have a d istinct advantage in the larger sizes w ith long strokes, w here sp ace an d w eight restrictions prohibit the u se of co nventional cran k b alanced units.
OILFIELD PRODUCTS GROUP
AIR BALANCED PUMPING UNITS
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
Air Balanced Pumping Units pr ovide: •P erfect counterbalance w ith finger-tip control. •Low er installation cost. •C om pact and portab le; idealfor w elltesting. •S m allsize and lighter w eight m ake unit ideal for exp ort. •S troke lengths to 20 feet for high volum e p roduction from great dep ths. These are som e of the ou tstanding ad vantages of Lufkin A ir B alanced P um ping U nits. These units em ploy com pressed air to counterbalance the w ell load rather than b eam w eights or crank w eights. The air system has been so sim plified that the o nly co ntinuously operating parts are the b alance cylinder and piston. The reservoir capacity o f the cylinder is en larged by a steelreceiver w hich m oves w ith the cylinder as a unit. O n engine-driven un its, w hen the system is in need of air, an autom atic reg ulator engag es an air operated clutch (driven by one b elt from the u nit sheave) and rep laces any lost air. The operator sets the reg ulator, initially, at a pressure sufficient to counterbalance the w ellload. Then, this p ressure is m aintained autom atically. S hould the load ch ange ap preciably, a slight adjustm ent of the regulator w illrestore perfect co un terbalance. A safety shut-off sw itch is available, w hich w ill ground out the en gine, or shut off the m otor, if pressure should exceed a p reset figure or fallbelow a m inim um pre-set figure. For units p um ping w ith electricity, a separate m otordriven com pressor assem bly is standard equipm ent. Lufkin A ir B alanced U nits are ap proxim ately 35% shorter and 40% lighter than crank-type units, w hich m akes them idealfor use as p ortab le o r test units, and for installation on piling or su perstructures. S ince changing co unterbalance effect is a m atter of adjusting a valve, air balanced units are idealfor use in testing w ells. A llof the rugged ness and sim plicity of co nventional Lufkin P um ping U nits are inco rporated in the design of Lufkin's A ir B alanced P um ping U nits.
A Lufkin Air Balanced Unit with electric motor drive.
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-0849 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
AIR BALANCED PUMPING UNITS
OILFIELD PRODUCTS GROUP
B AC A
H I
C V
MAX.
U
MIN.
T
MULTI – CYLINDER ENGINE
BOTTOM OF STROKE
AB
L N W M X
E F
Dimensional Data Unit Size A-2560D-470-240 A-1824D-470-240 A-1824D-427-216 A-1824D-427-192 A-1280D-470-240 A-1280D-427-216 A-1280D-427-192 A-1280D-305-168 A-912D-470-240 A-912D-427-216 A-912D-427-192 A-912D-305-168 A-912D-427-144 A-640D-305-168 A-640D-427-144 A-640D-305-144 A-640D-365-120 A-456D-305-144 A-456D-365-120 A-456D-256-120 A-320D-256-120 A-320D-305-100 A-228D-173-100 A-228D-246-86 A-160D-200-74 A-114D-173-64
R
(inches)
A
B
C
E
F
H
I
134.5 134.5 121.5 121.5 134.5 121.5 121.5 88.0 134.5 121.5 121.5 88.0 88.0 88.0 88.0 77.0 77.0 77.0 77.0 69.0 70.0 70.0 56.0 56.0 50.0 48.0
336 336 308 276 336 308 276 231 336 308 276 231 200 231 200 208 175 208 175 184 184 155 151 131 120 115
303.5 303.5 282.0 252.0 303.5 282.0 252.0 244.0 303.5 282.0 252.0 244.0 214.0 244.0 214.0 214.0 187.0 214.0 187.0 187.0 187.0 160.0 149.0 149.0 141.0 132.0
* * 264.88 232.88 * 264.88 232.88 178.50 * 264.88 232.88 178.50 147.50 178.50 147.50 155.25 131.75 155.25 131.75 143.75 135.25 120.25 99.25 99.25 95.00 89.50
379.25 379.25 354.88 322.88 379.25 354.88 322.88 264.50 379.25 354.88 322.88 264.50 233.50 264.50 233.50 241.25 217.75 241.25 217.75 229.75 227.25 212.25 177.00 177.00 174.75 173.75
558.5 558.5 516.0 464.0 558.5 516.0 464.0 426.0 558.5 516.0 464.0 426.0 375.5 426.0 375.5 372.0 324.0 372.0 324.0 324.0 324.0 280.0 267.0 255.0 231.0 212.0
19.38 19.38 20.63 19.38 19.38 20.63 19.38 17.63 19.38 20.63 19.38 17.63 19.38 17.63 19.38 21.13 22.50 21.13 22.50 17.25 17.25 25.50 15.00 18.13 18.88 20.38
L 54.00 54.00 56.13 50.13 54.00 56.13 50.13 65.25 54.00 56.00 50.00 65.25 56.00 65.25 56.00 54.88 50.00 54.88 50.00 56.13 56.00 40.38 40.50 50.75 49.50 50.38
M 106.00 96.00 95.50 95.50 96.00 95.50 95.50 95.50 96.00 95.50 95.50 95.50 95.50 95.50 95.50 91.00 91.00 91.00 91.00 85.50 85.50 85.50 73.50 73.50 73.50 63.75
N 21.00 21.00 21.00 21.00 21.00 21.00 21.00 16.13 21.00 21.00 21.00 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 9.75 9.75
R 51.69 51.69 48.00 48.00 51.69 48.00 48.00 59.00 51.69 48.00 48.00 59.00 59.00 59.00 59.00 57.00 47.50 57.00 47.50 53.00 53.00 39.00 56.00 36.00 35.50 36.00
T
U
V
W
X
AB
AC
70.00 58.88 58.88 58.88 52.50 52.50 52.50 52.50 48.50 48.50 48.50 48.50 48.50 41.50 41.50 41.50 41.50 38.38 38.38 38.38 34.00 34.00 30.00 30.00 26.00 24.00
100.38 111.50 96.00 96.00 117.88 102.38 102.38 71.75 121.88 109.38 109.38 75.75 75.75 83.75 83.75 71.00 71.00 74.13 74.13 74.13 71.25 71.25 47.00 47.00 53.75 62.00
46.50 46.50 46.50 46.50 46.50 46.50 46.50 40.50 46.50 46.50 46.50 40.50 40.50 40.50 40.50 40.50 40.50 40.50 40.50 40.50 40.50 40.50 40.50 40.50 48.00 46.00
66.25 50.25 50.25 50.25 50.25 50.25 50.25 50.25 50.00 50.00 50.00 50.00 50.00 46.75 46.75 46.75 46.75 46.75 46.75 46.75 43.25 43.25 37.25 37.25 32.00 25.25
130.63 115.63 115.63 115.63 109.63 109.63 109.63 107.13 102.63 102.63 102.63 100.13 100.13 100.13 100.13 100.13 100.13 100.13 100.13 100.13 87.38 87.38 80.38 80.38 69.88 66.88
39.13 33.13 33.13 33.13 33.13 33.13 33.13 36.38 33.13 27.13 27.13 30.38 30.38 28.38 28.38 28.38 28.38 28.38 28.38 28.38 30.13 30.13 29.13 29.13 15.88 11.88
233.5 233.5 171.5 171.5 233.5 171.5 171.5 131.5 233.5 171.5 171.5 131.5 131.5 131.5 131.5 118.0 118.0 118.0 118.0 107.0 107.0 107.0 87.5 87.5 77.5 72.5
* Portable base is standard. One piece and portable bases available on all units. NOTE: Do not use above dimensions for foundation. Request foundation plan.
23
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
AIR BALANCED PUMPING UNITS
OILFIELD PRODUCTS GROUP
In 19 53 Lufkin began manufacturing air balanced pumping units, w hich use compressed air instead of heavy ca st iron counterweights for counterbalance.
A
C
P H
R
G I
API Geomet r y Dimens ions Unit Size
(inches)
A
C
I
P
H
G
R1, R2, R3
M
S
A-2560D-470-240
336
134.5
130.0
261.5
303.5
42
47, 39.44
114.80
150.00
A-1824D-470-240
336
134.5
130.0
267.5
303.5
36
47, 39.44
114.80
150.00
A-1280D-470-240
336
134.5
130.0
267.5
303.5
36
47, 39.44
114.80
150.00
A-912D-470-240
336
134.5
130.0
267.5
303.5
36
47, 39.44
114.80
150.00
A-1824D-427-216
308
121.5
114.5
246.0
282.0
36
41.75, 36.63, 32
92.00
140.00
A-1280D-427-216
308
121.5
114.5
246.0
282.0
36
41.75, 36.63, 32
92.00
140.00
A-912D-427-216
308
121.5
117.5
252.0
282.0
30
41.75, 36.63, 32
92.00
140.00
A-1824D-427-192
276
121.5
114.5
216.0
252.0
36
41.75, 36.63, 32
102.80
112.00
A-1280D-427-192
276
121.5
114.5
216.0
252.0
36
41.75, 36.63, 32
102.80
112.00
A-912D-427-192
276
121.5
117.5
222.0
252.0
30
41.75, 36.63, 32
102.80
112.00
A-1280D-305-168
231
88.0
84.0
208.0
244.0
36
31.25, 26.19, 22
75.54
112.81
A-912D-305-168
231
88.0
84.0
214.0
244.0
30
31.25, 26.19, 22
75.54
112.81
A-640D-305-168
231
88.0
85.0
216.0
244.0
28
31.25, 26.19, 22
75.54
112.81
A-912D-427-144
200
88.0
84.0
184.0
214.0
30
31.25, 26.19, 22
87.30
90.00
A-640D-427-144
200
88.0
85.0
186.0
214.0
28
31.25, 26.19, 22
87.30
90.00
A-640D-305-144
208
77.0
74.5
186.0
214.0
28
26.19, 22, 18.94
64.16
95.16
A-456D-305-144
208
77.0
74.5
186.0
214.0
28
26.19, 22, 18.94
64.16
95.16
A-640D-365-120
175
77.0
74.5
159.0
187.0
28
26.19, 22, 18.94
76.20
88.00
A-456D-365-120
175
77.0
74.5
159.0
187.0
28
26.19, 22, 18.94
76.20
88.00
A-456D-256-120
184
69.0
66.0
159.0
187.0
28
22, 18.94, 16.31
55.25
77.00
A-320D-256-120
184
70.0
68.0
159.0
187.0
28
22.38, 19.38, 16.75
55.25
77.00
A-320D-305-100
155
70.0
68.0
132.0
160.0
28
22.38, 19.38, 16.75
65.60
76.00
A-228D-173-100
151
56.0
54.0
122.0
149.0
27
18.25, 15.75, 13.75
45.49
85.75
A-228D-246-86
131
56.0
54.0
122.0
149.0
27
18.25, 15.75, 13.75
52.50
73.00
A-160D-200-74
120
50.0
48.0
114.0
141.0
27
15.25, 13.25, 11.25
50.70
63.00
A-114D-173-64
115
48.0
46.5
114.0
132.0
18
13.31, 11.25
31.70
63.00
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
AIR BALANCED PUMPING UNITS
OILFIELD PRODUCTS GROUP
St r u c t u r a l Da t a Unit Size
Pol ish Rod St rok e Lengt hs Pi st on Di a. Capacity (lbs.) (inches) (inches)
Wa lk ing Beam
Wi re li ne Ha nge r * F loa ti ng Hub Shea ve (inches) Sizes, P.D. (inches)
Cra nk Pi n Bearing
Equa li zer Bearing
Sa mson Post Bearing
Ai r Ta nk Bearing
A-2560D-470-240
47,000
240, 200
14.5
W36 x 245
1.38 x 16 CTRS.
68 (12D)
OT
E32
P19
334
A-1824D-470-240
47,000
240, 200
14.5
W36 x 245
1.38 x 16 CTRS.
40, 46, 51, 55, 68 (11D)
OT
E26
P19
334
A-1824D- 427-216
42,700
216, 190, 162
14.5
W33 x 201
1.38 x 16 CTRS.
40, 46, 51, 55, 68 (11D)
OT
E26
P19
334
A-1824D- 427-192
42,700
192, 168, 144
14.5
W33 x 201
1.38 x 16 CTRS.
40, 46, 51, 55, 68 (11D)
OT
E26
P19
334
A-1280D-470-240
47,000
240, 200
14.5
W36 x 245
1.38 x 16 CTRS.
40, 46, 51, 55, 68 (10D)
OT
E26
P19
334
A-1280D- 427-216
42,700
216, 190, 162
14.5
W33 x 201
1.38 x 16 CTRS.
40, 46, 51, 55, 68 (10D)
OT
E26
P19
334
A-1280D- 427-192
42,700
192, 168, 144
14.5
W33 x 201
1.38 x 16 CTRS.
40, 46, 51, 55, 68 (10D)
OT
E26
P19
334
A-1280D- 305-168
30,500
168, 141, 118
13.0
W27 x 161
1.38 x 16 CTRS.
40, 46, 51, 55, 68 (10D)
OT
E26
P19
232
A-912D-470-240
47,000
240, 200
14.5
W36 x 245
1.38 x 16 CTRS.
28, 34, 40, 46, 51 (8D)
OT
E26
P19
334
A-912D-427-216
42,700
216, 190, 162
14.5
W33 x 201
1.38 x 16 CTRS.
28, 34, 40, 46, 51 (8D)
OT
E26
P19
334
A-912D-427-192
42,700
192, 168, 144
14.5
W33 x 201
1.38 x 16 CTRS.
28, 34, 40, 46, 51 (8D)
OT
E26
P19
334
A-912D-305-168
30,500
168, 141, 118
13.0
W27 x 146
1.38 x 16 CTRS.
28, 34, 40, 46, 51 (7D)
OT
E26
P19
232
A-912D-427-144
42,700
144, 120, 100
13.0
W27 x 161
1.38 x 16 CTRS.
28, 34, 40, 46, 51 (7D)
OT
E26
P19
232
A-640D-305-168
30,500
168, 141, 118
13.0
W27 x 146
1.38 x 16 CTRS.
28, 34, 40, 46, 51 (6D)
OT
E26
P19
232
A-640D-427-144
42,700
144, 120, 100
13.0
W27 x 161
1.38 x 16 CTRS.
28, 34, 40, 46, 51 (6D)
OT
E26
P19
232
A-640D-305-144
30,500
144, 120, 100
12.0
W27 x 146
1.25 x 12 CTRS.
28, 34, 40, 46, 51 (6D)
OT
E26
P18
326
A-640D-365-120
36,500
120, 100, 86
12.0
W27 x 146
1.25 x 12 CTRS.
28, 34, 40, 46, 51 (6D)
OT
E26
P18
326
A-456D-305-144
30,500
144,120,100
12.0
W27 x 146
1.25 x 12 CTRS.
28,34,40,46,51 (6D or 8C)
OT
E26
P18
326
A-456D- 365-120
36,500
120, 100, 86
12.0
W27 x 146
1.25 x 12 CTRS.
28,34,40,46,51 (6D or 8C)
OT
E26
P18
326
A-456D- 256-120
25,600
120, 104, 90
11.0
W24 x 104
1.25 x 12 CTRS.
28,34,40,46,51 (6D or 8C)
OT
E26
P18
324
A-320D-256-120
25,600
120,104,90
11.0
W24 x 104
1.25 x 12 CTRS.
25,30,36,42,47.25 (6Cor5D)
2T
E22
P18
324
A-320D- 305-100
30,500
100, 86, 74
11.0
W24 x 104
1.25 x 12 CTRS.
25,30,36,42,47.25 (6Cor5D)
2T
E22
P18
324
A-228D-173-100
17,300
100,86,74
10.0
W21 x 101
1.13 x 12 CTRS.
24.25,30,36,41.25 (5C or4D)
2T
E22
P17
322
A-228D- 246-86
24,600
86, 74, 64
10.0
W21 x 101
1.13 x 12 CTRS.
24.25,30,36,41.25 (5C or4D)
2T
E22
P17
322
A-160D-200-74
20,000
74,64,54
10.0
W18 x 76
1.13 x 12 CTRS.
24.25,29.25,33.25,38 (4Cor3D)
3TA
E19
P16
322
A-114D-173-64
17,300
64, 54
8.0
W16 x 67
1 x 9 CTRS.
19.25, 24, 33.25 (3C)
3TA
E18
P16
318
* Standard sheave sizes shown are floating hub sheaves for clutch driven compressors; largest size shown is maximum available. For units using electric motor driven compressors, select reducer sheaves from chart in the reducer section.
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
AIR BALANCED PUMPING UNITS
OILFIELD PRODUCTS GROUP
Counter balance Data (effective counterbalance in pounds based on average pressure.) * Average Pressure, PSIG Unit Size
A-2560D-470-240 A-1824D-470-240 A-1280D-470-240 A-912D-470-240 A-1824D-427-216 A-1280D-427-216 A-912D-427-216 A-1824D-427-192 A-1280D-427-192 A-912D-427-192 A-1280D-305-168 A-912D-305-168 A-640D-305-168 A-912D-427-144 A-640D-427-144 A-640D-305-144 A-456D-305-144 A-640D-365-120 A-456D-365-120 A-456D-256-120 A-320D-256-120 A-320D-305-100 A-228D-173-100 A-228D-246-86 A-160D-200-74 A-114D- 173- 64
150
175
200
225
250
275
300
325
350
375
400
410
–
2,870
5,740
8,610
11,480
14,350
17,220
20,090
22,960
25,830
28,700
29,850
920
3,220
5,520
7,820
10,120
12,420
14,720
17,020
19,320
21,620
23,920
24,830
3,905
6,475
9,045
11,615
14,185
16,755
19,325
21,895
24,465
27,035
29,605
30,635
2,810
4,700
6,585
8,475
10,365
12,250
14,140
16,030
17,915
19,805
21,695
22,450
5,240
7,420
9,605
11,785
13,970
16,150
18,335
20,515
22,700
24,880
27,065
27,935
3,520
5,125
6,725
8,330
9,935
11,540
13,145
14,745
16,350
17,955
19,560
20,200
4,725
6,630
8,535
10,440
12,345
14,250
16,155
18,060
19,965
21,870
23,775
24,535
4,035
5,415
6,795
8,175
9,560
10,940
12,320
13,700
15,085
16,465
17,845
18,400
4,855 2,925 4,045 4,410 2,760
6,495 4,060 5,355 5,680 3,550
8,135 5,195 6,670 6,945 4,345
9,775 6,335 7,980 8,215 5,135
11,415 7,470 9,295 9,480 5,930
13,055 8,610 10,605 10,750 6,720
14,695 9,745 11,920 12,015 7,515
16,335 10,885 13,230 13,285 8,305
17,975 12,020 14,545 14,550 9,100
19,615 13,160 15,855 15,820 9,890
21,255 14,295 17,170 17,085 10,685
21,910 14,750 17,695 17,595 11,000
* Pressure shown is average pressure between maximum and minimum and occurs at approximately beam horizontal position. For counterbalance at other pressures use direct interpolation.
REVERSE M ARK PUMPING UNITS
The Lu fkin R everse M ark o r ‘ R M ’S eries P um ping U nit offers the custom er an im proved alternative to the conventionaltype g eom etry.A lthough sim ilar in appearance to the Lu fkin C onventionalP um ping U nit, the R M un it geo m etry can reduce the torqu e and pow er requirem ents on m any p um ping applications. In so m e instances a sm aller red ucer and prim e m over can b e used .
REVERSE MARK PUMPING UNITS
OILFIELD PRODUCTS GROUP
MAX.
MIN.
VV
UU
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-0849 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
INSIDE OF AUX.WT.
AA
H
DRIVE
A
G B
MAX.
MIN.
V
U
MIN.
I
T C
MULTICYLINDER ENGINE
BOTTOM OF STROKE
AB L
J N
E R
F
Dimensional Data
(inches)
Unit Size
B
A
C
E
F
M
G
H
I
J
L
M
N
R
T
U
V
W
X
AA
W X
AB
UU
VV
RM-1824D-427-192
163.00 228.50 253.00 277.50 410.50 61.63 446.00 19.00 110.00 52.38 86.00 21.00 179.00 58.88 83.00 52.00 50.00 106.00 51.75 90.88 12.50 57.00
RM-1824D-365-192
163.00 228.50 253.00 277.50 410.50 61.63 446.00 19.00 110.00 52.38 86.00 21.00 179.00 58.88 83.00 52.00 50.00 106.00 51.75 90.88 12.50 57.00
RM-1824D-427-168
163.00 200.00 253.00 277.50 410.50 61.63 425.00 35.38 110.00 60.13 86.00 21.00 150.50 58.88 83.00 52.00 50.00 106.00 51.75 90.88 12.50 57.00
RM-1824D-365-168
163.00 200.00 253.00 277.50 410.50 61.63 425.00 35.38 110.00 60.13 86.00 21.00 150.50 58.88 83.00 52.00 50.00 106.00 51.75 90.88 12.50 57.00
RM-1280D-427-192
163.00 228.50 253.00 277.50 410.50 61.63 446.00 19.00 110.00 52.38 86.00 21.00 179.00 52.50 83.00 52.00 50.00 106.00 51.75 90.88 12.50 57.00
RM-1280D-365-192
163.00 228.50 253.00 277.50 410.50 61.63 446.00 19.63 110.00 51.81 86.00 21.00 179.00 52.50 83.00 52.00 50.00 106.00 51.75 90.88 12.50 57.00
RM-1280D-427-168
163.00 200.00 253.00 277.50 410.50 61.63 425.00 35.38 110.00 60.13 86.00 21.00 150.50 52.50 83.00 52.00 50.00 106.00 51.75 90.88 12.50 57.00
RM-1280D-365-168
163.00 200.00 253.00 277.50 410.50 61.63 425.00 35.38 110.00 60.13 86.00 21.00 150.50 52.50 83.00 52.00 50.00 106.00 51.75 90.88 12.50 57.00
RM-912D-427-192
163.00 228.50 257.88 273.50 406.50 58.00 446.00 19.63 110.00 51.81 86.00 16.13 179.00 48.50 87.00 52.00 46.75 101.00 51.75 90.88 16.50 57.00
RM-912D-365-192
163.00 228.50 257.88 273.50 406.50 58.00 446.00 19.63 110.00 51.81 86.00 16.13 179.00 48.50 87.00 52.00 46.75 101.00 51.75 90.88 16.50 57.00
RM-912D-305-192
163.00 228.50 257.88 273.50 406.50 58.00 446.00 19.69 110.00 51.81 86.00 16.13 179.00 48.50 87.00 52.00 46.75 101.00 51.75 90.88 16.50 57.00
RM-912D-427-168
163.00 200.00 257.88 273.50 406.50 58.00 425.00 18.13 110.00 77.50 86.00 16.13 150.50 48.50 87.00 52.00 46.75 101.00 51.75 90.88 16.50 57.00
RM-912D-365-168
163.00 200.00 257.88 273.50 406.50 58.00 425.00 18.13 110.00 77.50 86.00 16.13 150.50 48.50 87.00 52.00 46.75 101.00 51.75 90.88 16.50 57.00
RM-912D-305-168
163.00 200.00 257.88 273.50 406.50 58.00 425.00 35.38 110.00 60.13 86.00 16.13 150.50 48.50 87.00 52.00 46.75 101.00 51.75 90.88 16.50 57.00
RM-912D-427-144
163.00 171.50 257.88 273.50 406.50 58.00 404.00 41.50 110.00 78.13 86.00 16.13 122.00 48.50 87.00 52.00 46.75 101.00 51.75 90.88 16.50 57.00
RM-912D-365-144
163.00 171.50 257.88 273.50 406.50 58.00 404.00 41.50 110.00 78.13 86.00 16.13 122.00 48.50 87.00 52.00 46.75 101.00 51.75 90.88 16.50 57.00
RM-912D-305-144
163.00 171.50 257.88 273.50 406.50 58.00 404.00 41.50 110.00 78.13 86.00 16.13 122.00 48.50 87.00 52.00 46.75 101.00 51.75 90.88 16.50 57.00
RM-640D-305-192
163.00 228.50 257.88 270.00 403.00 54.25 446.00 19.69 110.00 51.81 86.00 16.13 179.00 41.50 90.50 52.00 46.75 101.00 51.75 90.88 23.50 57.00
RM-640D-365-168
163.00 200.00 257.88 270.00 403.00 54.25 425.00 18.13 110.00 77.50 86.00 16.13 150.50 41.50 90.50 52.00 46.75 101.00 51.75 90.88 23.50 57.00
RM-640D-305-168
163.00 200.00 257.88 270.00 403.00 54.25 425.00 19.50 110.00 76.19 86.00 16.13 150.50 41.50 90.50 52.00 46.75 101.00 51.75 90.88 23.50 57.00
RM-640D-427-144
163.00 171.50 257.88 273.50 406.50 54.25 404.00 41.50 110.00 78.13 86.00 16.13 122.00 41.50 90.50 52.00 46.75 101.00 51.75 90.88 23.50 57.00
NOTE: Do not use above dimensions for foundation. Request foundation plan. Popular API models shown, other models available on request.
28
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
Dimensional Data
(inches)
Unit Size
B
A
C
REVERSE M ARK PUMPING UNITS E
F
G
H
I
J
L
M
N
OILFIELD PRODUCTS GROUP
R
T
U
V
W
X
AA
AB
UU
VV
RM-640D-365-144
163.00 171.50 257.88 270.00 403.00 54.25 404.00 34.63 110.00 85.00 86.00 16.13 122.00 41.50 90.50 52.00 46.75 101.00 51.75 90.88 23.50 57.00
RM-640D-305-144
163.00 171.50 257.88 270.00 403.00 54.25 404.00 34.63 110.00 85.00 86.00 16.13 122.00 41.50 90.50 52.00 46.75 101.00 51.75 90.88 23.50 57.00
RM-640D-256-144
163.00 171.50 257.88 270.00 403.00 54.25 404.00 41.50 110.00 78.13 86.00 16.13 122.00 41.50 90.50 52.00 46.75 101.00 51.75 90.88 23.50 57.00
RM-640D-305-120
142.00 144.50 222.00 241.00 359.00 54.25 346.00 38.38 95.00 69.38 70.00 15.88 103.00 41.50 76.00 52.00 46.75 98.50 51.75 75.88 26.75 37.75
RM-640D-256-120
142.00 144.50 222.00 241.00 359.00 54.25 346.00 38.38 95.00 69.38 70.00 15.88 103.00 41.50 76.00 52.00 46.75 98.50 51.75 75.88 26.75 37.75
RM-456D-305-168
142.00 202.00 222.00 241.00 359.00 51.38 388.00 19.38 95.00 40.13 76.00 15.88 160.50 38.38 79.00 52.00 46.75 98.50 51.75 75.88 26.13 37.75
RM-456D-365-144
142.00 173.00 222.00 241.00 359.00 51.38 368.00 23.50 95.00 60.13 76.00 15.88 131.50 38.38 79.00 52.00 46.75 98.50 51.75 75.88 26.13 37.75
RM-456D-305-144
142.00 173.00 222.00 241.00 359.00 51.38 368.00 23.50 95.00 60.13 76.00 15.88 131.50 38.38 79.00 52.00 46.75 98.50 51.75 75.88 26.13 37.75
RM-456D-256-144
142.00 173.00 222.00 241.00 359.00 51.38 368.00 23.50 95.00 60.13 76.00 15.88 131.50 38.38 79.00 52.00 46.75 98.50 51.75 75.88 26.13 37.75
RM-456D-365-120
142.00 144.50 222.00 241.00 359.00 51.38 346.00 38.38 95.00 69.38 70.00 15.88 103.00 38.38 79.00 52.00 46.75 98.50 51.75 75.88 26.13 37.75
RM-456D-305-120
142.00 144.50 222.00 241.00 359.00 51.38 346.00 38.38 95.00 69.38 70.00 15.88 103.00 38.38 79.00 52.00 46.75 98.50 51.75 75.88 26.13 37.75
RM-456D-256-120
142.00 144.50 222.00 241.00 359.00 51.38 346.00 38.38 95.00 69.38 70.00 15.88 103.00 38.38 79.00 52.00 46.75 98.50 51.75 75.88 26.13 37.75
RM-320D-256-144
142.00 173.00 222.00 235.50 359.50 44.75 368.00 13.50 95.00 70.00 70.00 15.88 131.50 34.00 83.50 53.00 43.00 85.50 54.00 79.00 31.00 33.25
RM-320D-305-120
142.00 144.50 222.00 235.50 359.50 44.75 346.00 38.38 95.00 69.38 70.00 15.88 103.00 34.00 83.50 53.00 43.00 85.50 54.00 79.00 31.00 33.25
RM-320D-256-120
142.00 144.50 222.00 235.50 359.50 44.75 346.00 36.63 95.00 71.19 70.00 15.88 103.00 34.00 83.50 53.00 43.00 85.50 54.00 79.00 31.00 33.25
RM-320D-213-120
142.00 144.50 222.00 235.50 359.50 44.75 346.00 36.31 95.00 71.00 70.00 15.88 103.00 34.00 83.50 53.00 43.00 85.50 54.00 79.00 31.00 33.25
RM-320D-305-100
142.00 120.50 222.00 235.50 359.50 44.75 328.00 59.00 95.00 69.38 70.00 15.88 79.00 34.00 83.50 53.00 43.00 85.50 54.00 79.00 31.00 33.25
RM-320D-256-100
142.00 120.50 222.00 235.50 359.50 44.75 328.00 36.44 95.00 91.38 70.00 15.88 79.00 34.00 83.50 53.00 43.00 85.50 54.00 79.00 31.00 33.25
RM-320D-246-86
127.00 103.50 190.13 216.50 323.50 44.75 283.00 36.88 78.00 73.63 70.00 15.88 62.00 34.00 66.50 53.00 43.00 85.50 37.13 62.13 30.00 33.25
RM-228D-213-120
142.00 144.50 222.00 228.50 359.00 38.63 346.00 38.38 95.00 69.38 70.00 15.88 103.00 30.00 87.00 53.00 37.00 78.50 54.00 79.00 28.00 33.25
RM-228D-256-100
142.00 120.50 222.00 228.50 359.00 38.63 328.00 36.75 95.00 91.50 70.00 15.88 79.00 30.00 87.00 53.00 37.00 78.50 54.00 79.00 28.00 33.25
RM-228D-213-100
127.00 120.00 190.13 209.50 323.00 39.13 295.00 23.00 78.00 73.75 70.00 15.88 78.50 30.00 70.00 53.00 37.00 78.50 37.13 62.13 27.88 33.25
RM-228D-173-100
127.00 120.00 190.13 209.50 323.00 39.13 295.00 23.00 78.00 73.75 70.00 15.88 78.50 30.00 70.00 53.00 37.00 78.50 37.13 62.13 27.88 33.25
RM-228D-246-86
127.00 103.50 190.13 209.50 323.00 39.13 283.00 36.88 78.00 73.63 70.00 15.88 62.00 30.00 70.00 53.00 37.00 78.50 37.13 62.13 27.88 33.25
RM-228D-213-86
127.00 103.50 190.13 209.50 323.00 39.13 283.00 36.88 78.00 73.63 70.00 15.88 62.00 30.00 70.00 53.00 37.00 78.50 37.13 62.13 27.88 33.25
RM-228D-200-74
127.00 89.00
190.13 209.50 323.00 39.13 273.00 46.88 78.00 77.63 70.00 15.88 47.50 30.00 70.00 53.00 37.00 78.50 37.13 62.13 27.88 33.25
RM-228D-173-74
127.00 89.00
190.13 209.50 323.00 39.13 273.00 46.88 78.00 77.63 70.00 15.88 47.50 30.00 70.00 53.00 37.00 78.50 37.13 62.13 27.88 33.25
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
REVERSE MARK PUMPING UNITS
OILFIELD PRODUCTS GROUP
St r u c t u r a l Da t a Unit Size RM-1824D-427-192 RM-1280D-427-192 RM-912D-427-192 RM-1824D-365-192 RM-1280D-365-192 RM-912D-365-192 RM-912D-305-192 RM-640D-305-192 RM-1824D-427-168 RM-1280D-427-168 RM-912D-427-168 RM-1824D-365-168 RM-1280D-365-168 RM-912D-365-168 RM-640D-365-168 RM-912D-305-168 RM-640D-305-168 RM- 456D- 305- 168 RM-912D-427-144 RM-640D-427-144 RM-912D-365-144 RM-640D-365-144 RM-456D-365-144 RM-912D-305-144 RM-640D-305-144 RM-456D-305-144 RM-640D-256-144 RM-456D-256-144 RM-320D-256-144 RM-456D-365- 120 RM-640D-305- 120 RM-456D-305- 120 RM-320D-305- 120 RM-640D-256-120 RM-456D-256-120 RM-320D-256-120 RM-320D-213- 120 RM-228D-213- 120 RM-320D-305-100 RM-320D-256-100 RM-228D-256-100 RM-228D-213-100 RM-228D-173-100 RM-320D-246-86 RM-228D-246-86 RM-228D-213-86 RM-228D-200-74 RM-228D-173-74
Polished Rod Capacity (lbs.)
Stroke Lengths (inches)
Walking Beam
Wireline Hanger (inches)
Cranks
Crank Pin Bearing
Equalizer Bearing
Center Bearing
42,700 42,700 42,700 36,500 36,500 36,500 30,500 30,500 42,700 42,700 42,700 36,500 36,500 36,500 36,500 30,500 30,500 30,500 42,700 42,700 36,500 36,500 36,500 30,500 30,500 30,500 25,600 25,600 25,600 36,500 30,500 30,500 30,500 25,600 25,600 25,600 21,300 21,300 30,500 25,600 25,600 21,300 17,300 24,600 24,600 21,300 20,000 17,300
192, 158, 127 192, 158, 127 192, 158, 127 192, 158, 127 192, 158, 127 192, 158, 127 192, 158, 127 192, 158, 127 168, 139, 111 168, 139, 111 168, 139, 111 168, 139, 111 168, 139, 111 168, 139, 111 168, 139, 111 168, 139, 111 168, 139, 111 168, 139, 112 144, 119, 95 144, 119, 95 144, 119, 95 144, 119, 95 144, 119, 96 144, 119, 95 144, 119, 95 144, 119, 96 144, 119, 95 144, 119, 96 144, 119, 96 120, 100, 80 120, 100, 80 120, 100, 80 120, 100, 80 120, 100, 80 120, 100, 80 120, 100, 80 120, 100, 80 120, 100, 80 100, 83, 67 100, 83, 67 100, 83, 67 100, 84, 69 100, 84, 69 86, 72, 59 86, 72, 59 86, 72, 59 74, 62, 51 74, 62, 51
W36 x 260 W36 x 260 W36 x 260 W36 x 245 W36 x 245 W36 x 245 W33 x 221 W33 x 221 W36 x 245 W36 x 245 W36 x 245 W33 x 221 W33 x 221 W33 x 221 W33 x 221 W33 x 201 W33 x 201 W33 x 201 W33 x 201 W33 x 201 W33 x 201 W33 x 201 W33 x 201 W30 x 173 W30 x 173 W30 x 173 W30 x 173 W30 x 173 W30 x 173 W30 x 173 W27 x 146 W27 x 146 W27 x 146 W27 x 146 W27 x 146 W27 x 146 W27 x 146 W27 x 146 W27 x 146 W27 x 146 W27 x 146 W24 x 117 W24 x 104 W24 x 117 W24 x 117 W24 x 104 W24 x 94 W24 x 84
1-3/8 x 16 CTRS. 1-3/8 x 16 CTRS. 1-3/8 x 16 CTRS. 1-3/8 x 16 CTRS. 1-3/8 x 16 CTRS. 1-3/8 x 16 CTRS. 1-3/8 x 16 CTRS. 1-3/8 x 16 CTRS. 1-3/8 x 16 CTRS. 1-3/8 x 16 CTRS. 1-3/8 x 16 CTRS. 1-3/8 x 16 CTRS. 1-3/8 x 16 CTRS. 1-3/8 x 16 CTRS. 1-3/8 x 16 CTRS. 1-1/4 x 16 CTRS. 1-1/4 x 16 CTRS. 1-1/4 x 16 CTRS. 1-3/8 x 16 CTRS. 1-3/8 x 16 CTRS. 1-3/8 x 16 CTRS. 1-3/8 x 16 CTRS. 1-3/8 x 16 CTRS. 1-1/4 x 16 CTRS. 1-1/4 x 16 CTRS. 1-1/4 x 16 CTRS. 1-1/4 x 16 CTRS. 1-1/4 x 16 CTRS. 1-1/4 x 16 CTRS. 1-3/8 x 12 CTRS. 1-1/4 x 12 CTRS. 1-1/4 x 12 CTRS. 1-1/4 x 12 CTRS. 1-1/8 x 12 CTRS. 1-1/8 x 12 CTRS. 1-1/8 x 12 CTRS. 1-1/8 x 12 CTRS. 1-1/8 x 12 CTRS. 1-1/4 x 12 CTRS. 1-1/8 x 12 CTRS. 1-1/8 x 12 CTRS. 1-1/8 x 12 CTRS. 1-1/8 x 12 CTRS. 1-1/8 x 12 CTRS. 1-1/8 x 12 CTRS. 1-1/8 x 12 CTRS. 1 x 9 CTRS. 1 x 9 CTRS.
90110 RMA 90110 RMA 90110 RMA 90110 RMA 90110 RMA 90110 RMA 90110 RMA 90110 RMA 90110 RMA 90110 RMA 90110 RMA 90110 RMA 90110 RMA 90110 RMA 90110 RMA 90110 RMA 90110 RMA 7895 RM 90110 RMA 90110 RMA 90110 RMA 90110 RMA 7895 RM 90110 RMA 90110 RMA 7895 RM 90110 RMA 7895 RM 7895 RM 7895 RM 7895 RM 7895 RM 7895 RM 7895 RM 7895 RM 7895 RM 7895 RM 7895 RM 7895 RM 7895 RM 7895 RM 7078 RM 7078 RM 7078 RM 7078 RM 7078 RM 7078 RM 7078 RM
0S 0S 0S 0S 0S 0S 1SE 1SE 0S 0S 0S 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 1SE 2SE 2SE 1SE 2SE 2SE 2SE 2SE 2SE 2SE 2SE 2SE 2SE 2SE 2SE 3SF 3SF 3SF 3SF 3SF 5SA 5SA
00R 00R 00R 00R 00R 00R 00R 00R 00R 00R 00R 00R 00R 00R 00R 0RA 0RA 0RA 00R 00R 0RA 0RA 0RA 0RA 0RA 0RA 0RA 0RA 0RA 0RA 0RA 0RA 0RA 1RA 1RA 1RA 2RB 2RB 1RA 2RB 2RB 2RB 2RB 2RB 2RB 2RB 3RA 3RA
00TG 00TG 00TG 0TGB 0TGB 0TGB 0TGB 0TGB 0TGB 0TGB 0TGB 0TGB 0TGB 0TGB 0TGB 0TGB 0TGB 0TGB 0TGB 0TGB 0TGB 0TGB 0TGB 0TGB 0TGB 0TGB 0TGB 1TGC 1TGC 0TGB 1TGC 1TGC 1TGC 1TGC 1TGC 1TGC 2TGC 2TGC 1TGC 2TGC 2TGC 2TGC 4TG 2TGC 2TGC 2TGC 4TG 4TG
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
REVERSE MARK PUMPING UNITS
OILFIELD PRODUCTS GROUP
The Reverse Mark Units are similiar in appearance to Lufkin Conventional Units; but in some cases, due to its unique geometry, a smaller reducer and prime mover can be used.
C
A
P H R G I
API Geomet r y Dimens ions Unit Size
RM-1824D-427-192 RM-1824D-365-192 RM-1824D-427-168 RM-1824D-365-168 RM-1280D-427-192 RM-1280D-365-192 RM-1280D-427-168 RM-1280D-365-168 RM-912D-427-192 RM-912D-365-192 RM-912D-305-192 RM-912D-427-168 RM-912D-365-168 RM-912D-305-168 RM-912D-427-144 RM-912D-365-144 RM-912D-305-144 RM-640D-305-192 RM-640D-365-168 RM-640D-305-168 RM-640D-427-144 RM-640D-365-144 RM-640D-305-144 RM-640D-256-144 RM-640D-305-120 RM-640D-256-120 RM-456D-305-168 RM-456D-365-144 RM-456D-305-144 RM-456D-256-144 RM-456D-365-120 RM-456D-305-120 RM-456D-256-120 RM-320D-256-144 RM-320D-305-120 RM-320D-256-120 RM-320D-213-120 RM-320D-305-100 RM-320D-256-100 RM-320D-246-86 RM-228D-213-120 RM-228D-256-100 RM-228D-213-100 RM-228D-173-100 RM-228D-246-86 RM-228D-213-86 RM-228D-200-74 RM-228D-173-74
(inches)
A
C
P
I
H
G
R1, R2, R3
PHASE ANGLE
T. F. @ (90° Phase Angle)
S. U. (Est.)
228.5 228.5 200.0 200.0 228.5 228.5 200.0 200.0 228.5 228.5 228.5 200.0 200.0 200.0 171.5 171.5 171.5 228.5 200.0 200.0 171.5 171.5 171.5 171.5 144.5 144.5 202.0 173.0 173.0 173.0 144.5 144.5 144.5 173.0 144.5 144.5 144.5 120.5 120.5 103.5 144.5 120.5 120.0 120.0 103.5 103.5 89.0 89.0
118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 92 103 103 92 92 92 92 92 92
171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 149 149 149 149 149 149 149 149 149 149 149 149 149 149 149 134 149 149 134 134 134 134 134 134
163 163 163 163 163 163 163 163 163 163 163 163 163 163 163 163 163 163 163 163 163 163 163 163 142 142 142 142 142 142 142 142 142 142 142 142 142 142 142 127 142 142 127 127 127 127 127 127
274 274 274 274 274 274 274 274 274 274 274 274 274 274 274 274 274 274 274 274 274 274 274 274 237.88 237.88 237.88 237.88 237.88 237.88 237.88 237.88 237.88 237.88 237.88 237.88 237.88 237.88 237.88 206 237.88 237.88 206 206 206 206 206 206
111 111 111 111 111 111 111 111 111 111 111 111 111 111 111 111 111 111 111 111 111 111 111 111 96 96 96 96 96 96 96 96 96 96 96 96 96 96 96 79 96 96 79 79 79 79 79 79
45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 45, 38, 31 39, 33, 27 39, 33, 27 39, 33, 27 39, 33, 27 39, 33, 27 39, 33, 27 39, 33, 27 39, 33, 27 39, 33, 27 39, 33, 27 39, 33, 27 39, 33, 27 39, 33, 27 39, 33, 27 39, 33, 27 35, 30, 25 39, 33, 27 39, 33, 27 35, 30, 25 35, 30, 25 35, 30, 25 35, 30, 25 35, 30, 25 35, 30, 25
-9.0 -9.0 -9.0 -9.0 -9.0 -9.0 -9.0 -9.0 -12.0 -12.0 -9.0 -12.0 -9.0 -9.0 -9.0 -9.0 -9.0 -12.0 -12.0 -9.0 -12.0 -9.0 -9.0 -9.0 -12.5 -12.5 -14.0 -14.0 -12.5 -12.5 -12.5 -12.5 -12.5 -14.0 -14.0 -12.5 -12.5 -12.5 -12.5 -14.0 -14.0 -14.0 -14.0 -14.0 -14.0 -14.0 -14.0 -14.0
86.11 86.11 75.37 75.37 86.11 86.11 75.37 75.37 85.34 85.34 86.11 74.70 75.37 75.37 64.63 64.63 64.63 85.35 74.70 75.36 64.06 64.62 64.62 64.63 53.50 53.50 74.40 63.72 64.05 64.05 53.50 53.50 53.50 63.72 53.22 53.50 53.50 44.61 44.62 38.29 53.22 44.38 44.39 44.39 38.93 38.29 32.93 32.93
-1650 -1650 -515 -515 -1650 -1370 -515 -515 -1620 -1370 -1735 -470 -895 -1070 630 50 50 -1750 -980 -985 630 10 25 -140 335 235 -1580 -765 -700 -870 680 335 235 -1055 335 -15 -15 600 750 720 40 740 90 90 780 340 680 680
OILFIELD PRODUCTS GROUP
Counter balance Data
REVERSE MARK PUMPING UNITS
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
(shown in lbs., effective at polished rod with weights at maximum position, including structural unbalance.)
RM -1824D-427-192 RM -1280D-427-192 RM -1842D-365-192 Unit Size RM -1280D-365-192 Stroke 192" Structural Unbalance – 1,370 lbs. Cranks 90110 RM A C’Bal., Cranks Only 5,010 4 No. OORO Counterweights 18,920 4 No. OOS Aux. Weights 23,115 8 No. OOS Aux. Weights 27,310 4 No. ORO Counterweights 17,140 4 No. OS Aux. Weights 21,170 8 No. OS Aux. Weights 25,200 4 No. OARO Counterweights 15,250 4 No. OAS Aux. Weights 18,420 8 No. OAS Aux. Weights 21,590 4 No. 1RO Counterweights 12,975 4 No. 1S Aux. Weights 15,425 8 No. 1S Aux. Weights 17,875 4 No. 2RO Counterweights 11,630 4 No. 2S Aux Weights 14,005 8 No. 2S Aux. Weights 16,375 4 No. 3CRO Counterweights 10,960 4 No. 3BS Aux. Weights 13,260 8 No. 3BS Aux. Weights 15,555 4 No. 5ARO Counterweights 8,870 4 No. 5A Aux. Weights 10,420 8 No. 5A Aux. Weights 11,970 4 No. 5CRO Counterweights 7,845 4 No. 5C Aux. Weights 9,250 8 No. 5C Aux. Weights 10,650 4 NO. 6RO Counterweights – 4 No. 6 Aux. Weights – 8 No. 6 Aux. Weights – 4 No. 7RO Counterweights – 4 No. 7 Aux.Weights – 8 No. 7 Aux. Weights –
RM -912D-427-192 192" – 1,650 lbs. 90110 RM A 4,785 18,750 22,965 27,180 16,965 21,010 25,055 15,100 18,295 21,490 12,810 15,275 17,740 11,465 13,860 16,255 10,165 12,485 *14,805 8,680 10,240 *11,800 7,645 9,060 10,475 – – – – – –
RM -912D-365-192 192" – 1,370 lbs. 90110 RM A 5,065 19,100 23,335 27,570 17,310 21,370 25,440 15,400 18,595 21,795 13,100 15,575 18,045 11,745 14,140 16,535 11,070 13,390 15,710 8,960 10,525 12,090 7,930 9,340 10,755 – – – – – –
RM -912D-305-192 192" – 1,735 lbs. 90110 RM A 4,640 18,550 22,750 26,945 16,775 20,805 24,835 14,880 18,050 21,220 12,610 15,055 17,505 11,265 16,635 16,010 10,590 12,890 15,190 8,505 10,055 11,605 7,480 8,880 10,280 – – – – – –
RM -640D-305-192 192" – 1,750 lbs. 90110 RM A 4,685 18,715 22,950 27,185 16,925 20,990 25,055 15,015 18,215 21,410 12,720 15,190 17,660 11,365 13,760 16,150 10,690 13,005 15,325 8,580 10,145 11,705 7,545 8,960 10,375 – – – – – –
RM-1824D-427-168 RM -1280D-427-168 RM -1824D-365-168 RM -1280D-365-168 RM -912D-365-168 168" – 895 lbs. 90110 RM A 6,390 22,280 27,075 31,870 20,255 22,280 29,460 18,090 21,710 25,335 15,490 18,290 21,090 13,955 16,670 19,380 13,190 15,815 18,440 10,805 12,575 14,345 9,630 11,235 12,835 – – – – – –
RM-912D-305-144 RM -640D-305-144 144" 25 lbs. 90110 RM A 8,520 27,055 – – 24,690 30,055 – 22,165 26,390 – 19,135 22,400 25,660 17,345 20,205 23,670 16,450 19,515 *22,575 13,670 15,730 *17,795 12,300 14,170 16,035 – – – – – –
RM -456D-365-144 144" – 765 lbs. 7895 RM 5,540 – – – 18,610 22,950 27,290 16,755 20,225 23,695 14,290 16,980 19,670 12,830 15,440 18,050 11,455 14,005 16,555 9,870 11,605 13,340 8,730 10,305 11,880 8,015 8,950 9,885 7,120 7,820 8,520
RM -456D-305-144 144" – 700 lbs. 7895 RM 5,575 – – – 18,575 22,890 27,205 16,730 20,185 23,640 14,280 16,955 19,630 12,825 15,425 18,025 11,460 13,995 16,530 9,880 11,605 13,330 8,745 10,310 11,875 8,040 8,970 9,900 7,145 7,845 8,545
RM -640D-256-144 144" – 140 lbs. 90110 RM A 8,355 – – – 24,445 – – 21,975 – – 18,950 22,210 25,470 17,810 20,340 23,500 15,460 18,525 21,590 13,500 15,560 17,620 12,135 14,000 15,865 – – – – – –
RM -456D-256-144 144" – 870 lbs. 7895 RM 5,405 – – – 18,405 22,720 – 16,560 20,015 – 14,110 16,785 19,460 12,655 15,255 17,855 11,290 13,825 16,360 9,710 11,435 13,160 8,575 10,140 11,705 7,870 8,800 9,730 6,975 7,675 8,375
RM -320D-256-144 144" – 1055 lbs. 7895 RM 5,250 – – – 18,345 22,695 – 16,465 19,940 23,415 14,000 16,690 19,380 12,540 15,150 17,760 11,170 13,720 16,270 9,585 11,320 13,055 8,440 10,020 11,600 7,720 8,650 9,580 6,825 7,525 8,225
Unit Size Stroke Structural Unbalance Cranks C’Bal., Cranks Only 4 No. OORO Counterweights 4 No. OOS Aux. Weights 8 No. OOS Aux. Weights 4 No. ORO Counterweights 4 No. OS Aux. Weights 8 No. OS Aux. Weights 4 No. OARO Counterweights 4 No. OAS Aux. Weights 8 No. OAS Aux. Weights 4 No. 1RO Counterweights 4 No. 1S Aux. Weights 8 No. 1S Aux. Weights 4 No. 2RO Counterweights 4 No. 2S Aux Weights 8 No. 2S Aux. Weights 4 No. 3CRO Counterweights 4 No. 3BS Aux. Weights 8 No. 3BS Aux. Weights 4 No. 5ARO Counterweights 4 No. 5A Aux. Weights 8 No. 5A Aux. Weights 4 No. 5CRO Counterweights 4 No. 5C Aux. Weights 8 No. 5C Aux. Weights 4 NO. 6RO Counterweights 4 No. 6 Aux. Weights 8 No. 6 Aux. Weights 4 No. 7RO Counterweights 4 No. 7 Aux.Weights 8 No. 7 Aux. Weights
* Use only one aux. weight per counterweight on belt cover side on 912D and 320D units. ** Use only one aux. weight per counterweight on belt cover side on 228D units.
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-08 49 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
RM -912D-427-168 168" – 51 5 lb s. 90110 RM A 6,835 22,790 27,605 32,420 20,750 25,370 29,990 18,620 22,270 25,920 16,005 18,825 21,645 14,465 17,200 19,935 12,980 15,630 18,280 11,285 13,070 14,855 10,105 11,720 13,335 – – – – – –
RM -640D-365-168 168" – 98 0 lb s. 90110 RM A 6,390 22,400 27,240 32,075 20,355 25,000 29,645 18,175 21,830 25,480 15,550 18,375 21,200 14,005 16,740 19,475 13,230 15,880 18,530 10,825 12,610 14,395 9,640 11,255 12,870 – – – – – –
RM -456D-365-120 120" 680 lbs. 7895 RM 8,190 – – – 23,755 28,925 34,095 21,545 25,680 29,815 18,610 21,815 25,020 16,870 19,980 23,090 15,235 18,275 21,315 13,345 15,410 17,475 11,990 13,865 15,740 11,140 12,250 13,360 10,070 10,905 11,740
RM -640D-305-120 RM -456D-305-120 120" 335 lbs. 7895 RM 7,845 – – – 23,410 28,580 – 21,200 25,335 – 18,265 21,470 24,675 16,525 19,635 22,745 14,890 17,930 20,970 13,000 15,065 17,130 11,645 13,520 15,395 10,795 11,905 13,015 9,725 10,560 11,395
REVERSE MARK PUMPING UNITS
OILFIELD PRODUCTS GROUP
RM -912D-305-168 RM -640D-305-168 168" – 98 5 lbs . 90110 RM A 6,300 22,195 26,990 – 20,165 24,770 29,370 18,000 21,625 25,250 15,405 18,200 21,000 13,870 16,580 19,290 13,100 15,730 *18,355 10,716 12,485 *14,255 9,545 11,145 12,750 – – – – – –
RM -456D-305-168 168" – 1,5 80 lbs . 7895 RM 3,820 – – – 15,010 18,725 22,440 13,425 16,400 19,375 11,310 13,615 15,920 10,060 12,295 14,530 8,890 11,075 13,260 7,530 9,015 10,500 6,550 7,900 9,250 5,940 6,740 7,540 5,175 5,775 6,375
RM -912D-427-144 144" 63 0 lb s. 90110 RM A 9,125 27,565 33,130 38,695 25,215 30,555 35,895 22,745 26,965 31,185 19,270 22,980 26,240 17,950 21,110 24,270 16,230 19,295 *22,360 14,270 16,330 *18,390 12,905 14,770 16,635 – – – – – –
RM -640D-427-144 144" 63 0 lb s. 90110 RM A 9,200 27,805 33,420 39,035 25,430 30,820 36,210 22,945 27,200 31,455 19,890 23,175 26,460 18,100 21,290 24,480 16,370 19,460 22,550 14,390 16,470 18,550 13,010 14,895 16,780 – – – – – –
RM -912D-365-144 RM -640D-365-144 144" 50 lb s. 90110 RM A 8,545 26,985 32,550 – 24,635 29,975 – 22,165 26,385 30,605 19,140 22,400 25,660 17,370 20,530 23,690 15,650 18,715 *21,780 13,690 15,750 *17,810 12,325 14,190 16,055 – – – – – –
RM -320D-305-120 120" 335 lbs. 7895 RM 7,885 – – 7,885 23,530 28,725 – 21,310 25,465 – 18,360 21,580 24,800 16,610 19,735 22,860 14,970 18,025 *21,080 13,070 15,150 *17,230 11,705 13,590 15,475 10,850 11,970 13,090 9,775 10,615 11,455
RM-640D-256-120 RM -456D-256-120 RM -320D-256-120 120" – 15 lbs. 7895 RM 7,745 – – 7,795 23,090 – – 20,850 24,985 – 17,915 21,115 24,320 16,175 19,285 22,395 14,540 17,580 *20,615 12,655 14,725 *16,795 11,295 13,175 15,050 10,435 11,540 12,650 9,370 10,205 11,040
RM -320D-213-120 120" – 15 lbs. 7895 RM 7,550 – – 7,495 –. – – 20,850 – – 17,915 21,115 – 16,175 19,285 – 14,540 17,580 *20,615 12,655 14,725 *16,790 11,295 13,170 15,050 10,430 11,540 12,645 9,370 10,205 11,035
RM -228D-213-120 120" 40 lbs. 7895 RM 7,590 – – – – – – – – – 18,065 – – 16,315 19,440 – 14,675 17,730 **20,785 12,775 14,855 16,935 11,410 13,295 15,180 10,555 11,675 12,795 9,480 10,320 11,160
RM -320D-305-100 RM -320D-256-100 100" 750 lbs. 7895 RM 9,755 – – – – – – – – – 22,245 – – 20,160 23,890 – 18,205 21,845 25,490 15,945 18,425 *20,905 14,310 16,560 18,815 13,280 14,605 15,935 12,005 13,005 14,005
OILFIELD PRODUCTS GROUP
Counter balance Data Unit Size Stroke Structural Unbalance Cranks C’Bal., Cranks Only
4 No. 1RO Counterweights 4 No. 2RO Counterweights 4 No. 2S Aux Weights 8 No. 2S Aux. Weights 4 No. 3CRO Counterweights 4 No. 3BS Aux. Weights 8 No. 3BS Aux. Weights 4 No. 5ARO Counterweights 4 No. 5A Aux. Weights 8 No. 5A Aux. Weights 4 No. 5CRO Counterweights 4 No. 5C Aux. Weights 8 No. 5C Aux. Weights 4 NO. 6RO Counterweights 4 No. 6 Aux. Weights 8 No. 6 Aux. Weights 4 No. 7RO Counterweights 4 No. 7 Aux.Weights 8 No. 7 Aux. Weights
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
REVERSE MARK PUMPING UNITS
(shown in lbs., effective at polished rod with weights at maximum position, including structural unbalance.)
RM -228D-256-100 100" 740 lbs. 7895 RM
RM -228D-213-100 RM -228D-173-100 100" 90 lbs. 7078 RM
RM -320D-246-86 RM -228D-246-86 86" 780 lbs. 7078 RM
RM -228D-213-86 86" 340 lbs. 7078 RM
RM -228D-200-74 RM -228D-173-74 74" 680 lbs. 7078 RM
9,79 5 22,355 20,260 24,010 – 18,290 21,950 – 16,015 18,510 21,005 14,375 16,640 18,905 13,335 14,670 16,005 12,055 13,060 14,065
4,67 0 – 12,595 15,435 18,275 11,195 14,005 16,815 9,530 11,475 13,425 8,265 10,040 11,815 7,475 8,535 9,595 6,470 7,270 8,070
11 ,4 0 0 – 20,590 23,880 – 18,965 22,220 – 17,040 19,300 *21,560 15,570 17,630 *19,690 14,650 15,880 17,105 13,490 14,415 15,345
5 ,6 5 0 – 14,835 18,125 – 13,210 16,470 19,730 11,285 13,540 15,800 9,815 11,875 13,930 8,905 10,130 11,355 7,740 8,665 9,595
6 ,8 5 5 – 17,535 – – 15,645 – – 13,405 16,030 – 11,700 14,095 16,485 10,640 12,065 13,490 9,280 10,360 11,440
* Use only one aux. weight per counterweight on belt cover side on 320D units. ** Use only one aux. weight per counterweight on belt cover side on 228D units.
CHURCHILL BRAND BEAM BALANCED PUMPING UNITS ®
C hu rchillB eam B alan ced P um ping U nits, availab le exclusively from Lufkin Ind ustries, have been field proven since 1954. They offer the sam e rugged dep endab ility as our conven tional units. O n shallow w ells around the w orld, they have long been the producer’ s unit of ch oice.
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
®
CHURCHILL BEAM BALANCED PUMPING UNITS
OILFIELD PRODUCTS GROUP
Highest point weights reach when head is at down position
P W
J A
Lowest point weights reach when head is at up position V Max.
H
U Min. I E
G D
N L
Dimens ional Data Unit Size B- 80- 76- 64 B- 80- 76- 54 B- 80- 109- 48 B- 80- 109- 42 B-57- 76- 54 B- 57- 109- 48 B- 57- 109- 42 B-50- 89- 54 B-50- 89- 48 B-50- 89- 42 B-40- 76- 48 B-40- 89- 42 B-40- 76- 42 B-40- 89- 36 B-25- 67- 36 B-25- 56- 36 B-25- 67- 30 B-25- 53- 30 B-16-53-30 B-16-40-24 B-13-32-24 B-10-32-18 B-6.4-32-16 B-6.4-28-12
C
M
(inches)
A
C
D
E
G
H
I
J
L
71.00 60.00 60.00 48.00 60.00 60.00 48.00 60.00 60.00 48.00 56.00 48.00 48.00 48.00 38.25 38.25 38.25 38.25 38.25 38.25 35.75 25.50 25.50 18.25
55.00 44.18 44.18 31.50 44.18 44.18 31.50 44.00 43.62 32.00 41.25 32.00 32.00 32.00 34.25 34.25 34.25 34.25 35.75 35.75 33.30 23.25 23.25 16.00
10 10 10 10 10 10 10 8 8 8 8 8 8 8 8 8 8 8 6 6 5 5 5 4
32.0 32.0 43.0 41.6 30.8 41.0 39.6 30.8 41.0 39.6 42.9 39.6 40.2 48.6 27.3 25.2 44.4 42.3 35.2 28.8 28.8 18.2 18.8 17.8
26.2 26.2 26.2 26.2 26.2 26.2 26.2 22.1 22.1 22.1 22.1 22.1 22.1 22.1 17.8 17.8 17.8 17.8 15.8 15.8 14.8 14.3 12.1 11.1
116.0 98.7 98.7 98.7 98.7 98.7 98.7 96.5 96.5 96.5 96.5 96.5 96.5 96.5 83.0 83.0 83.0 83.0 76.0 66.0 62.0 50.5 50.2 44.5
53.8 36.5 38.0 39.0 40.0 41.5 42.5 40.0 41.5 42.5 36.5 42.5 40.0 48.9 35.5 33.3 41.3 39.8 30.0 28.1 18.8 17.5 20.0 21.5
175.8 158.5 155.5 148.5 162.0 159.0 152.0 162.3 159.0 152.0 156.5 152.0 151.0 146.8 128.8 126.8 125.1 123.2 114.5 99.6 98.2 77.0 73.0 71.5
148.0 148.0 148.0 148.0 148.0 148.0 148.0 148.5 148.5 133.5 148.5 133.5 133.5 133.5 110.0 110.0 110.0 110.0 88.0 88.0 75.5 69.5 63.5 63.5
NOTE: Do not use above dimensions for foundation. Request foundation plan.
M 42.75 42.75 42.75 42.75 42.75 42.75 42.75 42.75 42.75 42.75 42.75 42.75 42.75 42.75 36.00 36.00 36.00 36.00 36.00 33.50 33.50 30.00 30.00 24.00
N 21.50 21.50 21.50 21.50 21.50 21.50 21.50 14.81 14.81 14.81 14.81 14.81 14.81 14.81 13.13 13.13 13.13 13.13 8.88 8.88 8.75 6.50 6.25 5.91
P 50.00 50.00 50.00 50.00 50.00 50.00 50.00 35.50 35.50 35.50 35.50 35.50 35.50 35.50 34.88 34.88 34.88 34.88 28.88 28.88 29.25 22.75 22.00 22.00
U
V
W
16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16
47.50 47.50 47.50 47.50 47.50 47.50 47.50 37.25 37.25 37.25 36.50 37.25 36.50 37.25 44.50 44.50 44.50 44.50 36.25 36.25 25.72 24.38 23.75 25.62
188.00 177.00 176.90 148.80 177.0 176.9 148.8 177.0 176.9 148.8 172.2 149.5 149.5 149.5 117.8 118.0 117.2 117.1 117.3 117.0 115.4 79.0 79.2 65.5
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902- 0849 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
®
CHURCHILL BEAM BALANCED PUMPING UNITS
OILFIELD PRODUCTS GROUP
St r u c t u r a l Da t a Unit Size
Polished Rod Capabity (lbs.)
Stroke Lengths (inches)
Pitman Bearing (type)
Saddle Bearing (type)
Crank Pin Bearings (type)
7,600 7,600 10,900 10,900 7,600 10,900 10,900 8,900 8,900 8,900 7,600 8,900 7,600 8,900 6,700 5,600 6,700 5,300 5,300 4,000 3,200 3,200 3,200 2,800
64, 54, 49, 41 54, 45, 41, 35 48, 41, 37, 32 42, 35, 32, 27 54, 45, 41, 35 48, 41, 37, 32 42, 35, 32, 27 54, 45, 41, 35 48, 41, 37, 32 42, 35, 32, 27 48, 40, 36, 31 42, 35, 32, 27 42, 35, 32, 27 36, 31, 27, 24 36, 29, 23, 19 36, 29, 23, 19 30, 25, 19-1/2, 16 30, 25, 19-1/2, 16 30, 24, 20, 16 24, 20-1/2, 16, 13-1/2 24, 19- 1/2, 16, 13 18, 15, 12, 10 16, 13 12, 9
Friction-ease Friction-ease Friction-ease Friction-ease Friction-ease Friction-ease Friction-ease Friction-ease Friction-ease Friction-ease Friction-ease Friction-ease Friction-ease Friction-ease Friction-ease Friction-ease Friction-ease Friction-ease Friction-ease Friction-ease Friction- ease Friction-ease Friction ease Friction-ease
Friction- ease Friction- ease Friction- ease Friction- ease Friction- ease Friction- ease Friction- ease Friction- ease Friction- ease Friction- ease Friction- ease Friction- ease Friction- ease Friction- ease Friction- ease Friction- ease Friction-ease Friction-ease Friction- ease Friction-ease Friction- ease Friction- ease Friction ease Friction-ease
Spherical Roller Spherical Roller Spherical Roller Spherical Roller Spherical Roller Spherical Roller Spherical Roller Spherical Roller Spherical Roller Spherical Roller Spherical Roller Spherical Roller Spherical Roller Spherical Roller Spherical Roller Spherical Roller Spherical Roller Spherical Roller Spherical Roller Spherical Roller Friction- ease Friction-ease Friction ease Friction-ease
B-80-76-64 B-80-76-54 B-80-109-48 B-80-109-42 B-57-76-54 B-57-109-48 B-57-109-42 B-50-89-54* B-50-89-48* B-50-89-42* B-40-76-48 B-40-89-42 B-40-76-42 B-40-89-36 B-25-67-36 B-25-56-36 B-25-67-30 B-25-53-30 B-16-53-30 B-16-40-24 B- 13- 32- 24* B-10-32-18 B-6.4-32-16 B-6.4-28-12
Wireline Hanger (inches) .75 x 7 CTRS. .75 x 7 CTRS. .75 x 7 CTRS. .75 x 7 CTRS. .75 x 7 CTRS. .75 x 7 CTRS. .75 x 7 CTRS. .75 x 7 CTRS. .75 x 7 CTRS. .75 x 7 CTRS. .75 x 7 CTRS. .75 x 7 CTRS. .75 x 7 CTRS. .75 x 7 CTRS. .63 x 6 CTRS. .63 x 6 CTRS. .63 x 6 CTRS. .63 x 6 CTRS. .63 x 6 CTRS. .63 x 6 CTRS. .50 x 4.25 CTRS. .50 x 4.25 CTRS. .50 x 4.25 CTRS. .50 x 4.25 CTRS.
*Non API size
Por table Base Data Unit Size B-80-76-64 B-80-76-64 B-80-76-54 B-80-76-54 B-80-109-48 B-80-109-48 B-80-109-42 B-80-109-42 B-57-76-54 B-57-76-54 B-57-109-48 B-57-109-48 B-57-109-42 B-57-109-42 B-50-89-54
Base GPB EPB GPB EPB GPB EPB GPB EPB GPB EPB GPB EPB GPB EPB GPB
(inches)
Length 206 160 206 160 206 160 206 160 206 160 206 160 206 160 188
Width 72 72 72 72 72 72 72 72 72 72 72 72 72 72 46.5
Unit Size B-50-89-54 B-50-89-48 B-50-89-48 B-50-89-42 B-50-89-42 B-40-76-48 B-40-76-48 B-40-89-42 B-40-89-42 B-40-76-42 B-40-76-42 B-40-89-36 B-40-89-36 B-25-67-36 B-25-67-36
Base EPB GPB EPB GPB EPB GPB EPB GPB EPB GPB EPB GPB EPB GPB EPB
Length 177 188 177 188 162 188 177 188 162 188 162 188 162 167 132
Width 46.5 46.5 46.5 46.5 46.5 46.5 46.5 46.5 46.5 46.5 46.5 46.5 46.5 40.5 40.5
Unit Size B-25-56-36 B-25-56-36 B-25-67-30 B-25-67-30 B-25-53-30 B-25-53-30 B-16-53-30 B-16-53-30 B-16-40-24 B-16-40-24 B-13-32-24 B-10-32-18 B-6.4-32-16 B-6.4-28-12 –
Base GPB EPB GPB EPB GPB EPB GPB EPB GPB EPB EPB EPB EPB EPB –
Length 167 132 167 132 167 132 143 119 143 119 96 88 82 75 –
Width 40.5 40.5 40.5 40.5 40.5 40.5 39.8 39.8 37.3 37.3 36.5 33.5 33.5 27.1 –
EPB = Electric Portable Base GPB = Gas Portable Base
Warranty Lu fkin Industries, Inc. w arran ts each n ew C hurchillpum ping un it to be free from defec ts in m aterials and w orkm anship for a p eriod of one year from date o f shipm en t from Lu fkin’ s p lant. The o bligation under this w arranty is lim ited to the rep lace m en t or repair at our factory,or at a point designated by the m an ufac turer, of defective p arts only.This w arran ty does no t obligate m an ufacturer to bear co st of lab or or transportation charges in co nn ection w ith rep lacem ent. This w arran ty w illbe void if eq uipm en t is not installed properly,an d/or balan ced an d operated w ithin o utlined sp ecifica tions of the m anufac turer. W arran ty is not tran sferab le and shallbecom e effec tive u pon shipm en t from Lu fkin’ s p lan t.
Churchill has been the industry’s preferred brand of beam balanced units since 1954 , and is now a proud part of the Lufkin family.
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
®
CHURCHILL BEAM BALANCED PUMPING UNITS
OILFIELD PRODUCTS GROUP
Counter balance Data Unit Stroke Structural Unbalance
1 set-std. wts. 2 sets-std. or 1 set-HD wts. 3 sets-std.wts. or 1 set-std. & 1 set-HD wts. 4 sets-std. or 2 sets-HD. Wts. 5 sets-std. wts or 1 set-std. & 2 sets-HD wts. 6 sets-std. or 3 sets-HD wts. 7 sets-std.wts. or 1 set-std. & 3 sets-HD wts. 8 sets-std. or 4 sets-HD wts. 9 sets-std. wts or 1 set-std. & 4 sets-HD wts. 10 sets-std. or 5 sets-HD wts. 1 set-std. & 5 sets-HD wts 6 sets-HD wts. 1 set-std. & 6 sets-HD wts 7 sets-HD wts. 1 set-std. & 7 sets-HD wts 8 sets-HD wts. 1 set-std. & 8 sets-HD wts 9 sets-HD wts. 1 set-std. & 9 sets-HD wts 10 sets-HD wts. 1 set-std. & 10 sets-HD wts 11 sets-HD wts. 1 set-std. & 11 sets-HD wts 12 sets-HD wts. Unit Stroke Structural Unbalance
1 set-std. wts. 2 sets-std. wts. 3 sets-std. wts. 4 sets-std. wts. 5 sets-std. wts 6 sets-std. wts. 7 sets-std. wts. 8 sets-std. wts. 1 set-std. wts 2 sets-std. or 1 sets-HD wts. 3 sets-std. wts. or 1 set-std. & 1 sets-HD wts 4 sets-std. or 2 sets-HD wts. 5 sets-std. wts. or 1 set-std. & 2 sets-HD wts 6 sets-std. or 3 sets-HD wts. 7 sets-std. wts. or 1 set-std. & 3 sets-HD wts 8 sets-std. or 4 sets-HD wts. 9 sets-std. wts. or 1 set-std. & 4 sets-HD wts 10 sets-std. or 5 sets-HD wts. 1 set-std. & 5 sets-HD wts 6 sets-HD wts. 1 set-std. & 6 sets-HD wts 7 sets-HD wts. 1 set-std. & 7 sets-HD wts NOTE: HD = heavy duty
(shown in lbs., effective at polished rod with weights at maximum position, including structural unbalance.)
80- 76- 64
80 -76- 54 57-76-54
80-1 09-4 8 57-109-48
80- 109- 42 57-109-42
50-8 9-54
64 " 210 lbs. 570 1,135
54 " 240 lbs. 675 1,095
48 " 335 lbs. 770 1,190
42 " 330 lbs. 800 1,260
54 " 220 lbs. 655 1,075
1,580 2,010
1,505 1,905
1,605 2,005
1,700 2,125
2,430 2,840
2,290 2,665
2,390 2,765
3,235 3,620
3,030 3,380
3,995 4,355 4,810 5,175 5,570 5,915 6,310 6,655 – – – – – – – –
3,720 4,045 4,490 4,825 5,285 5,510 5,860 6,175 6,515 – – – – – – –
50- 89- 48
50 -89- 42 40-89-42
40- 76- 48
40- 76-4 2
40 -89- 36
48 " 270 lbs. 705 1,130
42 " 330 lbs. 795 1,245
48 " 310 lbs. 775 1,230
42 " 285 lbs. 750 1,200
36 " 295lbs. 760 1,215
1,485 1,885
1,540 1,940
1,685 2,105
1,665 2,095
1,640 2,060
1,650 2,070
2,535 2,935
2,270 2,645
2,325 2,700
2,515 2,915
2,510 2,910
2,470 2,860
2,480 2,870
3,130 3,485
3,315 3,680
3,010 3,360
3,065 3,420
3,285 3,645
3,300 3,675
3,240 3,600
3,250 3,610
3,825 4,155 4,595 4,930 5,295 5,615 5,970 6,280 6,625 6,925 7,255 7,545 7,870 8,145 8,450 8,725
4,035 4,370 4,895 5,245 5,630 5,970 6,335 6,660 7,015 7,325 7,665 7,965 8,285 8,575 8,880 9,155
3,700 4,025 4,470 4,800 5,165 5,485 5,840 6,150 6,490 6,795 7,120 7,415 – – – –
3,760 4,090 4,530 4,865 5,230 5,550 5,905 6,215 6,590 6,860 7,190 7,480 – – – –
3,995 4,330 4,845 5,195 5,570 5,910 6,270 6,595 6,945 7,250 7,585 – – – – –
4,040 4,390 4,865 5,220 5,610 5,955 6,330 6,665 – – – – – – – –
3,950 4,285 4,800 5,150 5,526 5,865 6,225 6,550 6,900 7,205 7,540 – – – – –
3,960 4,295 4,810 5,160 5,540 5,875 6,235 5,560 6,910 7,220 7,550 – – – – –
25-67-36
25-56-36
25-67-30
25-53-30
16-53-30
16-40-24
13-32-24
10-32-18
6.4-32-16
6.4-28-12
36 " 170 lbs. – – – – – – – – 625 1,060
36 " 135 lbs. – – – – – – – – 590 1,025
30 " 190 lbs. – – – – – – – – 645 1,080
30 " 160 lbs. – – – – – – – – 615 1,050
30 " 130 lbs. – – – – – – – – 285 1,020
1,445 1,845
1,500 1,900
1,470 1,870
1,440 1,835
2,260 2,620
2,225 2,585
2,280 2,640
2,250 2,610
2,215 2,580
2,965 3,290
2,930 3,255
2,985 3,310
2,950 3,280
2,925 3,250
3,395 2,885 4,475 4,800 5,140 5,445 5,770
3,555 3,850 4,440 4,770 – – –
3,615 3,905 4,495 4,820 5,160 5,465 5,790
3,585 3,875 4,465 4,790 – – –
3,555 3,845 4,435 4,755 – – –
24 " 80 lbs. 535 1,005 1,455 1,885 2,295 2,685 – – – – – – – – – – – – – – – – – – – – –
18 " 105 lbs. 565 1,000 1,405 1,780 2,130 2,450 – – – – – – – – – – – – – – – – – – – – –
16 " 80 lbs. 540 975 1,380 1,755 2,105 2,425 – – – – – – – – – – – – – – – – – – – – –
12 " 105 lbs. 665 1,190 1,670 2,120 2,525
1,580 1,880
24 " 110 lbs. 565 1,005 1,425 1,825 2,205 2,570 2,915 3,240 – – – – – – – – – – – – – – – – – – –
– – – – – – – – – – – – – – – – – – – – –
SPECIAL APPLICATION PUMPING UNITS
Lu fkin m anufactures su cker rod pum ping un its for nu m erous special applications including:
Power Lift Folding Beam Pumping Units. This u nit is d esigned for use in overhead irrigated fields w here a large g earbo x and longer stroke are needed . The unit folds d ow n to allow the sprinkler system to travel over it, then stands b ack up to continue p um ping oil. Low Profile Pumping Units. A com pact unit designed for installation in fields irrigated by traveling sp rinkler system s o r in urban areas w here the low profile feature m ay b e d esirab le. S everal sizes of the unit can b e shipped from the factory com pletely assem bled . R oadrunner”is a trailerPortable/Trailer Mount Pumping Units. The Lufkin “ m ounted, self-contained co nventionalpum ping u nit that low ers for leg al highw ay transp ort. It can be erected and fully functionalin a few m inutes at the w ellsite. These units are available for sale, rentalor lease.
Slant Hole Pumping Units. The S lant H ole U nit is designed to pum p w ells deviated up to 4 5° at the surface. M any standard conventionalun it co m ponents are u sed to m anufacture these un its.
OILFIELD PRODUCTS GROUP
SPECIAL APPLICATION PUMPING UNITS
Special Application Pumping Units The need to efficiently increase production o f hyd rocarbons has stim ulated the developm ent of a co m plex industry d riven by technology. A nd today, w ith dem an d for energy sup plies g row ing in countries around the w orld, co m pan ies like Lufkin Industries m ust continue to expand their cap abilities in broad er and m ore efficien t w ays than ever before. This req uires extensive and co stly research, enorm ous capitalinvestm ents an d the hard-devoted w ork o f m any skilled and exp erienced peo ple. Foun ded in 1 902, Lu fkin Ind ustries has m anufactured and supplied the w orldw ide p etroleum ind ustry w ith m ore su cker rod pum ping un its than any other industry m an ufacturer. Lufkin pum ping units are designed to help producers low er their production co sts and optim ize w ellefficien cy. The co m pan y has earned a rep utation throughout the industry for quality design, construction, dependability, innovation an d service.
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
The four pages that follow detailthe sp ecifications of several Lufkin units that have been designed an d m anufactured to m eet special req uests: • P ow er Lift folding beam units d esigned for use in overhead irrigated fields w here a large gearbox and long er stroke are needed . • Low P rofile pum ping units d esigned for installation in fields irrigated by traveling sp rinkler system s or in urban areas w here the low profile feature m ay b e m ore aesthetic. • P ortab le/Trailer M oun t pum ping un its d esigned as a self-contained conventionalunit that low ers for leg al highw ay tran sp ort. • S lant H ole pum ping units designed to p um p deviated w ells. R eg ardless of your pum ping req uirem en ts, Lufkin Industries has the exp erience and capability to help you p rofitably produce your w ells.
O ver the years, Lufkin has introduced m any d ifferen t pum ping unit designs. D esigns like the M ark IIw ith its unique geom etry and phased counterbalance feature low ers peak torque and ho rsep ow er req uirem ents. The Lufkin A ir B alanced un its use com pressed air instead of heavy cast iron counterw eights for accurate, fingertip controlof counterbalance. C ustom ers freq uently ask Lufkin engineers to design pum ping un its for special, and som etim es, unusual ap plications. Lu fkin does no t shy aw ay from un usu al requests. If an alternative m eans o f providing the reciprocating m otion to activate a d ow nh ole rod pum p can be em ployed, Lufkin en gineers can design it. If it w illhelp operators to efficiently increase production of their w ells, Lufkin w illbuild it. Lufkin has always been the industry innovator in the design and manufacture of special application pumping units.
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
POWER LIFT FOLDING BEAM PUMPING UNITS
OILFIELD PRODUCTS GROUP
Pow er Lift Folding Beam Pumping Units The low clearan ce P ow er Lift U nit is an A P I size 640D -305-144 pum ping unit that can hyd rau lically fold to a height of 15 ft. Low ering the u nit approxim ately 3 ft. below the g round surface w illallow a 12 ft. center pivot irrigation system to travelover the unit.
Dimens ional Data Unit Size
(inches) Height
Folded Height
Base Length (w/Hi-Prime)
Set Back
Overall Length
M in. Carrier Bar Ground Clearance
351
179
353
47.63
401
42
Polished Rod Capacity (lbs.)
Stroke Length (inches)
Walking Beam
Wireline Hanger (inches)
Crank Pin, Equalizer Bearing
Samson Post Bearing
30,500
144, 123, 103
W33 x 221
1-3/8 x 16 CTRS.
1SE
OTGB
LC-640D-305-144
St r u c t u r a l Da t a Unit Size LC-640D-305-144
Counter balance Data Unit Size Structural Unbalance Cranks C'Bal., Cranks Only 4 No. OORO Counterweights 4 No. OOS Aux. Weights 8 No. OOS Aux. Weights 4 No. ORO Counterweights 4 No. OS Aux. Weights 8 No. OS Aux. Weights 4 No. OARO Counterweights 4 No. OAS Aux. Weights 8 No. OAS Aux. Weights 4 No. 1RO Counterweights 4 No. 1S Aux. Weights 8 No. 1S Aux. Weights 4 No. 2RO Counterweights 4 No. 2S Aux. Weights 8 No. 2S Aux. Weights 4 No. 3CRO Counterweights 4 No. 3BS Aux. Weights 8 No. 3BS Aux. Weights 4 No. 5ARO Counterweights 4 No. 5AS Aux. Weights 8 No. 5AS Aux. Weights 4 No. 5CRO Counterweights 4 No. 5C Aux. Weights 8 No. 5C Aux. Weights 4 No. 6RO Counterweights 4 No. 6 Aux. Weights 8 No. 6 Aux. Weights 4 No. 7RO Counterweights 4 No. 7 Aux. Weights 8 No. 7 Aux. Weights
LC-640D-305-144 – 505 lbs. 94110CA 6,770 lbs 25,400 – – 23,020 28,415 – 20,520 24,780 29,040 17,465 20,755 24,045 15,675 18,865 22,055 13,940 17,030 20,120 11,955 14,035 16,115 10,580 12,460 14,340 9,720 10,830 11,940 8,645 9,480 10,315
The Power Lift Unit design is conventional except for the addition of a "knee joint" in the rear Samson post leg which allows the post to fold, thus, lowering the beam and horsehead.
It can be shipped partially assembled to minimize equipment and personnel during installation.
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-0849 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
LOW PROFILE PUMPING UNITS
OILFIELD PRODUCTS GROUP
A
V
U
MAX.
MIN.
J
T
P I
AA
C
N MIN.
H F
W M
L
E
X B
Dimensional Data
(inches)
Unit Size
A
B
C
E
109.00 109.00 94.00 94.00 84.00
55.50 55.50 41.50 41.50 31.13
88.00 88.00 72.00 72.00 66.00
157.50 150.69 142.50 138.00 122.25
LP-320D-246-86 LP-228D-246-86 LP-228D-173-64 LP-160D-173-64 LP-114D-133-54
K
G
F
G
52.75 105.50 52.75 105.56 52.75 97.50 40.38 97.50 40.38 87.25
H 52.00 45.13 45.00 40.50 35.00
I 9.75 9.75 12.00 12.00 17.00
J 64.00 64.00 56.00 56.00 50.00
K
L
M
N
P
T
U
V
W
X
24.00 24.00 19.00 19.00 19.00
7.50 7.50 6.38 6.38 6.44
51.75 51.75 51.75 51.75 48.25
16.38 16.38 16.38 16.38 12.25
141.50 141.50 119.00 119.00 102.00
34.00 30.00 30.00 26.00 24.00
31.38 28.38 29.50 17.13 13.63
31.25 31.25 30.00 30.25 29.25
43.00 37.00 37.00 32.00 25.00
86.00 79.00 78.50 70.13 66.75
AA 40.88 38.63 24.13 28.56 22.56
NOTE: Do not use above dimensions for foundation. Request foundation plan.
Structural Data Unit Size LP-320D-246-86 LP-228D-246-86 LP-228D-173-64 LP-160D-173-64 LP-114D-133-54
Polished Rod Capacity (lbs.)
Stroke Lengths (inches)
24,600 24,600 17,300 17,300 13,300
86, 74, 64 86, 74, 64 64, 54, 44 64, 54, 44 54, 42, 36
Counterbalance Data Unit Stroke Structural Unbalance C'Bal., Cranks only 4 No. 2RO Counterweights 4 No. 2S Aux. weights 8 No. 2S Aux. weights 4 No. 3CRO Counterweights 4 No. 3BS Aux. weights 8 No. 3BS Aux. weights 4 No. 5ARO Counterweights 4 No. 5A Aux. weights 8 No. 5A Aux. weights 4 No. 5CRO Counterweights 4 No. 5C Aux. weights 8 No. 5C Aux. weights 4 No. 6RO Counterweights 4 No. 6 Aux. weights 8 No. 6 Aux. weights 4 No. 7RO Counterweights 4 No. 7 Aux. weights 8 No. 7 Aux. weights
42
Crank Pin Bearing
Samson Post Bearing
2SE 2SE 3SF 3SF 4SF
2LPTGB 2LPTGB 2LPTGB 2LPTGB P19
Equalizer Bearing 1RA 1RA 2RB 2RB 3RA
Wireline Hanger (inches) 1.13 x 12 CTRS 1.13 x 12 CTRS 1.00 x 9 CTRS. 1.00 x 9 CTRS. .88 x 9 CTRS
Cranks LP8664A LP8664A LP6456A LP6456A LP5450A
(shown in lbs., effective at polished rod with weights at maximum position, including structural unbalance.) LP-320D-246-86
LP-228D-173-64 LP-160D-173-64
LP-228D-246-86
LP-114D-133-54
86" 240 lbs.
74" 240 lbs.
64" 240 lbs.
64" 100 lbs.
54" 100 lbs.
44" 100 lbs.
54" 305 lbs.
42" 305 lbs.
36" 306 lbs.
4,835 12,130 14,745 17,360 10,940 13,570 16,200 9,455 11,305 13,155 8,270 9,965 11,660 – – – – – –
5,415 13,635 16,580 19,525 12,290 15,255 18,220 10,615 12,700 14,785 9,285 11,195 13,105 – – – – – –
6,040 15,245 18,545 21,845 13,740 17,060 20,380 11,865 14,200 16,535 10,375 12,515 14,655 – – – – – –
3,700 – – – – – – 8,850 10,915 12,980 7,550 9,450 11,350 6,755 7,905 9,055 5,685 6,570 7,455
4,100 – – – – – – 9,820 12,115 14,410 8,375 10,485 12,595 7,495 8,775 10,055 6,305 7,285 8,265
4,985 – – – – – – 11,970 14,770 – 10,205 12,785 15,365 9,130 10,690 12,250 7,680 8,875 10,070
2,940 – – – – – – 7,945 9,950 11,955 6,700 8,560 10,420 5,945 7,080 8,215 4,905 5,775 6,645
3,585 – – – – – – 9,820 12,320 – 8,270 10,585 12,900 7,325 8,735 10,145 6,030 7,115 8,200
4,080 – – – – – – 11,260 – – 9,475 12,140 – 8,390 10,015 11,640 6,895 8,145 9,395
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-0849 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
Dimensional Data Unit Size CM-456D-305-120 CM-320D-305-100 CM-228D-246-86 CM-160D-173-74
OILFIELD PRODUCTS GROUP
(inches)
A
B
C
D
E
124.00 124.00 118.00 118.00
159.38 133.50 113.50 115.13
159.75 157.75 151.18 151.06
115.00 115.00 114.06 114.06
113.00 113.00 121.00 107.00
Unit Size CM-456D-305-120 CM-320D-305-100 CM-228D-246-86 CM-160D-173-74
PORTABLE/TRAILER MOUNT PUMPING UNITS
R
S
T
U
V
93.81 68.00 73.00 73.63
57.38 43.44 48.50 50.13
33.38 34.00 30.00 26.00
83.13 87.25 72.75 70.00
26.00 26.00 26.00 26.00
F
G
417.50 417.50 354.00 372.00
52.50 44.75 38.63 33.13
H 326.44 308.69 283.75 277.38
I
J
K
L
M
N
P
Q
17.94 32.88 20.75 43.13
92.00 92.00 78.00 78.00
61.00 61.00 37.00 37.00
66.00 71.31 67.06 69.25
96.00 96.00 96.00 96.00
51.88 51.88 46.63 47.00
59.00 47.00 48.00 48.00
48.00 48.00 48.00 48.00
W
X
Y
Z
AA
BB
CC
DD
EE
36.00 36.00 26.13 26.13
97.38 86.38 78.50 70.50
23.75 23.75 23.63 23.75
28.13 28.13 23.00 23.25
26.00 26.00 20.50 14.38
89.75 89.75 90.00 90.00
18.00 18.00 24.00 24.00
323.00 323.00 292.50 295.50
127.50 127.50 117.25 128.50
FF 97.00 97.00 95.00 95.00
GG 131.00 131.00 111.50 109.00
Structural Data Unit Size
Polished Rod Capacity (lbs.)
Stroke Lengths (inches)
Walking Beam
Wireline Hanger (inches)
30,500 30,500 24,600 17,300
120, 101, 84, 66 100, 84, 70, 55 83, 73, 60, 48 74, 61, 48, 36
W27 x 161 W27 x 146 W27 x 117 W24 x 84
1.25 x 12 CTRS. 1.25 x 12 CTRS. 1.13 x 12 CTRS. 1.00 X 9 CTRS.
CM-456D-305-120 CM-320D-305-100 CM-228D-246-86 CM-160D-173-74
Counterbalance Data Unit Stroke Structural Unbalance Cranks C'Bal., Cranks only 4 No. 0RO Counterweights 4 No. 0AR0 Counterweights 4 No. OAS Aux. weights 4 No. 1R0 Counterweights 4 No. 1S Aux. weights 8 No. 1S Aux. weights 4 No. 2RO Counterweights 4 No.2S Aux. weights 8 No. 2S Aux. weights 4 No. 3CRO Counterweights 4 No. 3BS Aux. weights 8 No. 3BS Aux. weights 4 No. 5ARO Counterweights 4 No. 5A Aux. weights 8 No. 5A Aux. weights 4 No. 5CRO C ounterweights 4 No. 5C Aux. weights 8 No. 5C Aux. weights 4 No. 6RO Counterweights 4 No. 6 Aux. weights 8 No. 6 Aux. weights 4 No. 7RO Counterweights 4 No. 7 Aux. weights 8 No. 7 Aux. weights
Cranks (type) 8492RX 8492RX 8478RX 7278RX
Crank Pin Bearing 2SE 2SE 3SF 3SF
Equalizer Bearing 2SE 2SE 3SF 3SF
Center Bearing 1MTG 2MTG 2MTG 2MTG
Engine Type CAT3304G WAUESHA 330G WAUESHA 220G WAUESHA 220G
Engine HP @ 1800 RPM 83 63 41 41
(Maximum counterbalance shown in lbs., effective at polished rod with weights at maximum position. Minimum counterbalance shown is with weights moved all the way in on the crank.These figur es include structural unbalance.)
CM-456D-305-120 120" 125 LBS. 8492RX 6,495 MAX. MIN. 21,145 8,105 19,075 6,875 22,970 6,990 16,265 6,605 19,270 6,640 22,275 6,675 14,770 6,500 17,735 6,505 20,700 6,510 13,195 6,205 16,085 6,080 18,975 5,955 11,430 5,820 13,410 5,550 15,390 5,280 – – – – – – – – – – – – – – – – – –
* Use only one Aux. weight per counterweight on belt cover side.
CM-320D-305-100 100" 400 LBS. 8492RX 8,015 MAX. MIN. – – – – – – 19,695 8,150 23,285 8,190 – – 17,910 8,025 21,455 8,030 25,000 8,035 16,025 7,665 19,480 7,515 *22,935 7,365 13,915 7,210 16,280 6,885 *18,645 6,560 – – – – – – – – – – – – – – – – – –
CM-228D-246-86 86" 630 LBS. 8478RX 5,960 MAX. MIN. – – – – – – – – – – – – – – – – – – 13,540 5,430 16,810 5,200 – – 11,630 4,885 13,905 4,455 16,180 4,025 10,140 5,155 12,205 4,755 14,270 4,355 9,220 5,285 10,450 5,030 11,680 4,775 8,045 5,495 8,970 5,290 9,895 5,085
CM-160D-173-74 74" 700 LBS. 7278RX 6,770 MAX. MIN. – – – – – – – – – – – – – – – – – – – – – – – – 13,225 5,550 15,815 5,060 17,110 4,815 11,530 5,850 13,880 5,395 *15,055 5,170 10,480 6,000 11,880 5,710 13,280 5,420 9,140 6,240 10,195 6,005 11,250 5,770
43
OILFIELD PRODUCTS GROUP
SLANT HOLE PUMPING UNITS
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
Slant Hole Pumping Units These units are one of the latest exa m ples of Lufkin's cap ability to design an d m anufac ture rod pum ping units that m eet new or un usual w ellsp ecifications. D evelopm ents in extended -reach, horizontaland deviated drilling technologies have proven successfulin helping operators tap into previously hard to reach reserves. In order to efficiently p roduce oilfrom these unco nventionaldeviated w ell bores, a new generation of production equipm ent has been req uired . A s it has so often in response to other sp ecialindustry needs, Lufkin delivered an effective rod pum ping solution . . . the Lufkin S lant H ole pum ping unit. Each ofthese units can be custom -built to m eet individualw ellsp ecifications.
The Slant Hole Unit is an example of Lufkin's ability to design and manufacture pumping units for special applications.
GEAR REDUCER AND LUBRICATION DATA
Lufkin designed and manufactured herringbone gears (double helical) have p roven to be the standard of excellen ce for pum ping unit gear red ucers. H erringbone gears are less sensitive to m isalignm ent and resist torque reversals better than o ther types of gears. H eavy-duty sleeve bushings o n the cranksh aft and straight roller bearings o n the high speed and interm ed iate shafts need no ad justm ent at assem bly or w hen field service is req uired . The no dular iron gears w ith high strength alloy pinion used by m ost m anufacturers of pum ping units w ere p ioneered by Lufkin over thirty-tw o years ago. The rug ged tw o-piece h ousing is m anufactured sp ecifically for oilfield pum ping ap plications. Churchill’s precision-cut helical gears are encased in a strong, heavy-w alled , cast-iron gear red ucer ho using . Fo r sm aller, beam balanced pum ping un its, these g ear red ucers are the m ost econom icaland reliab le availab le. Inco rporated into the h igh sp eed end of the g ear reducer is C hurch ill’ s unique S tepD ow n design, w hich m inim izes shaft deflection and im proves proper gear m eshing. P ositive lubrication of the h eat treated, nodular gears and steelalloy pinions is en sured by a w iper-type system . A built-in sight gau ge allow s im m ediate visual insp ection o f the oillevelin the gear reducer housing. A lltapered roller bearing cups are m ounted in bearing carriers, a unique configuration w hich m inim izes field rep lacem en t tim e and also prevents dam ag e to the housing should a bearing fail.
OILFIELD PRODUCTS GROUP
GEAR REDUCER AND LUBRICATION DATA
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
Lufkin Gear Reducer Data Gear Reducer Size 2560D 1824D 1280D 912D 640D 456D 320D 228D 160D 114D 80D 57D 40D 25D 16D
Peak Torque Rating (in. lbs.) 2,560,000 1,824,000 1,280,000 912,000 640,000 456,000 320,000 228,000 160,000 114,000 80,000 57,000 40,000 25,000 16,000
Gear Ratio 34.53:1 28.33:1 28.05:1 28.72:1 28.60:1 29.04:1 30.12:1 28.45:1 28.67:1 29.40:1 29.40:1 29.32:1 29.20:1 28.90:1 35.7:1
Crankshaft Diameter Conventional/M ark II (inches) 11.75 9/10.5 8.5/10.5 7/9* 7/9 7/9 6.44/8.5 6/7 5.44/7 4.44/6.44 4.44 4 4 3 2.5
Sheave Pitch Diameter (inches) 55, 68 55, 68 36, 68 / 35, 68 33, 40, 48, 55.2 / 50, 55.2 22,27,33,48,55.4 / 24,36,44,50,55.6 22, 27, 33, 48 / 24, 36, 44, 50 24, 30, 36, 44, 47 24, 30, 36, 41 20, 24, 30, 36, 38 20, 24, 30, 33.6 20, 24, 30, 33.6 20, 24, 27 / 20, 25, 27.6 20, 24 / 20, 23.3 18.4 15.0 / 15.4
* 10.5 for 912DS Mark II
Lufkin Double Reduct ion Gear Reducer s A llLufkin g ear red ucers have been d esigned to exceed A P Iand A G M A specifications. Lu fkin is autho rized to display the A P I m ono gram and is licensed under sp ecification 11E. Lufkin precision-cut, herring bone gears are encased in a strong , heavyw alled , cast-iron gear red ucer ho using. O perating in an oilbath ensures positive lubrication of the h eattreated, nodular gears and steelalloy p inions. A n oil w iper system continuously supplies oilto the bearings. A n oilgag e dip stick allow s easy insp ection of the oillevelin the gear reducer housing. S pecial features of these rugged oilfield reducers include: •H orizontally split gear ho using designed for easy field m ainten ance •P recision-cu t Lufkin herringbone g ears •A llshafts m ade from alloy steel, heat treated and precision turned to tight tolerances •O versized bronze b ushing s on crankshafts w hich seldom req uire rep lacem ent •P ositive lubrication system (no oilpum ps req uired)
Sheave Belt Section 12D 10D 10C/8D 6D/8C 5D/6C 4D/6C 5C 4C 3C 2C 2C 2C/3B 2C/3B 2B 3A or 2B
Sheave Bore Dia. (inches) 6.50 4.94 4.94 4.19 3.44 3.44 2.94 2.44 2.19 1.94 1.94 1.94 1.69 1.38 1.19
Gear Reducer Oil Capacity (gallons) 235 165 120 107 70 55 50 34 22 17 17 13 7 5 5
Gear Design Herringbone Herringbone Herringbone Herringbone Herringbone Herringbone Herringbone Herringbone Herringbone Herringbone Herringbone Herringbone Herringbone Herringbone Herringbone
Crankshaft Bearings Sleeve Bushings Sleeve Bushings S leeve Bushings Sleeve Bushings Sleeve Bushings Sleeve Bushings Sleeve Bushings Sleeve Bushings Sleeve Bushings Sleeve Bushings Sleeve Bushings Sleeve Bushings Sleeve Bushings Sleeve Bushings Sleeve Bushings
Intermediate & High Speed Bearings Straight Roller Straight Roller Straight Roller Straight Roller Straight Roller Straight Roller Straight Roller Straight Roller Straight Roller Straight Roller Straight Roller Straight Roller Straight Roller Straight Roller Straight Roller
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
GEAR REDUCER AND LUBRICATION DATA
Lubr ication Instr uctions Gear Reducer. Fo r tem peratures dow n to 0 °F, use an A G M A N o. 5E P (IS O VG 220 ) prem ium m ild extrem e pressure lubricant (preferably a sulphur-phosp horous typ e) w ith rust and oxidation inhibitors and an antifoam ag en t. P our point of the o ilshould be 5 °F or low er. For tem peratures d ow n to -30 °F, use an A G M A N o. 4 EP (IS O VG 15 0) prem ium m ild extrem e p ressure lubrican t (preferab ly sulphur-phosp horous type) w ith rust and oxidation inhibitors and an anti-foam ag en t. P our point of the oilshould be -15°F o r less. D o not use m ulti-viscosity oils.
OILFIELD PRODUCTS GROUP
In cold climates (low est annu altem perature d ow n to -30°F), roller bearings (except tapered roller crank pin bearings) should be lubricated every six m onths. U se a prem ium N LG IN o. 0 lithium soap base g rease w ith an extrem e p ressure additive an d a b ase oilviscocity eq uivalent to A G M A N o. 5 (19 8-242 cst. at 40 °C ). D o not use sod a soap grease. B ronze bearing s and tap ered roller crank p in bearings should be lubricated as req uired to m aintain oil levelby rem oving the fillplug and adding oiluntilthe reservoir is full. U se EP 80 or EP 90 extrem e pressure oilw ith an extrem e pressure ad ditive and a pour point of -10°F o r low er.
If desired , units can be shipped w ith the gear reducer filled w ith oilthat com plies w ith the above specifications. To obtain long life from a pum ping unit reducer, it is necessary that the oilbe of suitable viscosity and free from foreign m aterial, sludge and w ater. C heck for possible dirt, sludge, w ater em ulsion or other form s of co ntam ination every six m onths, or w hen the red ucer has been exposed to flooding. If the lubricant has an abnorm al ap pearance or sm ell, co nsider rep lacem ent.
Structural Bearings. A llstructuralbearings are lubricated at the factory. H ow ever, structuralbearings d o require periodic relubrication. In warm climates (low est annual tem perature ab ove 0°F), roller bearings (except tapered roller crank pin bearing s) should be lubricated every six m onths. U se a p rem ium N LG IN o. 1 lithium soap base g rease w ith an extrem e pressu re additive and a base oilviscosity eq uivalent to A G M A N o. 7 (414 -50 6 cst. at 40°C ). D o not use sod a soap grease. B ronze bearings and tap ered roller crank pin bearings should be lubricated as req uired to m aintain oil level. U se an EP 140 extrem e p ressure o ilw ith an extrem e p ressure additive and a p our point of +15°F or low er. If available, the use of a heavier oil(viscosity up to 6 600 S U S at 100 °F) is recom m ended .
As long as the oil is maintained at the proper level, the slow speed and high speed gears dip in oil and provide continuous lubrication to the gear mesh. Large oil wipers direct a flood of oil into oversized oil troughs which in turn provide each individual bearing with more than adequate lubrication above five SPM. Add high speed wipers below five SPM.
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
GEAR REDUCER AND LUBRICATION DATA
OILFIELD PRODUCTS GROUP
Chur chill Gear Reducer Data Gear Reducer Size
Peak Torque Rating (in. lbs.)
Gear Ratio
Sheave Pitch Dia. (inches)
Sheave Belt Section
Gear Reducer Oil Capacity (gallons)
Gear Design
Crankshaft Bearings
Intermediate & High Speed Bearings
B-80 B-57 B-50 B-40 B-25 B-16 B-13 B-10 B-6.4
80,000 57,000 50,000 40,000 25,000 16,000 13,000 10,000 6,400
30.06:1 31.57:1 31.11:1 31.11:1 31.14:1 31.36:1 31.36:1 33.24:1 33.64:1
24 24 18.4 18.4 18.4 18.4 18.4 18.4 18.4
4-B, 3-C 4-B, 3-C 3-B 3-B 2-B 2-B 1-B 1-B 1-B
13 13 4 4 2 1.5 1.5 1.25 1
Helical Helical Helical Helical Helical Helical Helical Helical Helical
Tapered Roller Tapered Roller Tapered Roller Tapered Roller Tapered Roller Tapered Roller Tapered Roller Tapered Roller Tapered Roller
Tapered Roller Tapered Roller Tapered Roller Tapered Roller Tapered Roller Tapered Roller Tapered Roller Tapered Roller Tapered Roller
Chur chill Helical Gear Reducer s Lufkin’ s C hurchillbrand gear reducers are also design ed to exceed A P Iand A G M A specification s. The precision-cu t helicalgears are encased in a heavy-w alled cast-iron housing built to the sam e rugged standards as the larger Lufkin u nits. A ll tap ered roller bearing cups are m ounted in bearing carriers. Th is unique configuration m inim izes field replacem ent tim e and prevents dam age to the housing should a bearing fail. S pecialfeatures include: •U niqu e S tepD ow n housing design, w hich m inim izes shaft deflection and im proves p roper gear m eshing. •P ositive lubrication by integralw iper system •B uilt-in oillevelsight gauge •P recision-cut Lufkin helicalgears •A llshafts m ad e from high grad e steel, heat treated and precision turned to tight tolerances
Lubr ication Instr uctions The p roper care and lubrication of your C hurch ill brand pum ping unit w illassure m an y trouble-free years o f operation.
Gear Reducer. Fo r tem peratures d ow n to 0 °F, use an A G M A N o. 5E P (IS O VG 220 ) prem ium m ild extrem e pressure lubricant (preferably a sulphur-phosp horous typ e) w ith rust and oxidation inhibitors and an antifoam ag ent. P our point of the o ilshould be 5 °F or low er. For tem peratures dow n to -30 °F use an A G M A N o. 4 E P (IS O VG 15 0) prem ium m ild extrem e pressure lubricant (preferrably a sulphur-phosp horous typ e) w ith rust and oxidation inhibitors and an antifoam ag ent. P our point of the oilshould be -15°F or less. D o not use m ulti-viscosity o ils.
If desired , units can be shipped w ith the gear reducer filled w ith oilthat com plies w ith the above specifications. To obtain long life from a pum ping unit reducer, it is necessary that the oilbe of suitable viscosity and free from foreign m aterial, sludge and w ater. C heck for possible dirt, sludge, w ater em ulsion or other form s of co ntam ination every six m onths, or w hen the red ucer has been exposed to flooding. If the lubricant has an abnorm al ap pearance or sm ell, consider rep lacem ent.
Structural Bearings. A llstructuralbearings are lubricated at the factory p rior to shipm ent. H ow ever, structuralbearings d o require periodic relubrication. The saddle, equalizer and cran k p in bearings, in w arm clim ates (low est annu al tem perature ab ove 0°F), sho uld be lub ricated w ith a p rem ium N LG I N o. 1 lithium soap base grease w ith an extrem e pressure additive and a b ase oilviscocity equivalent to A G M A N o. 7 (414-506 cS t. at 40°C ). In cold clim ates (low est annual tem perature d ow n to -30°F), use a p rem ium N LG IN o. 0 lithium soap base grease w ith an extrem e pressure ad ditive and a base o ilviscosity eq uivalent to A G M A N o. 5 (19824 2 cS t. at 40 °C ). D o no t use sod a soap grease. Each bearing assem bly has a grou nd levelgrease fitting for easy lubrication w ith a grease gun. The bearing assem blies should be lubricated at six m onth intervals. In som e environm en ts, m ore frequen t lub rication m ay be req uired .
OPTIONAL EQUIPMENT AND SPECIAL FEATURES
P um ping un its contain a nu m ber of heavy rotating and m oving parts w hich co nstitute a safety hazard if not properly installed and guarded. A s a service to the users o f our pum ping units, w e offer several types of ladders, safety guarding an d various optional equipm ent w hich provide ease of operation and safety for peo ple, anim als or assets.
OILFIELD PRODUCTS GROUP
OPTIONAL EQUIPMENT AND SPECIAL FEATURES
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
Special Featur es A llLufkin m anufactured pum ping un its are w idely know n for extra-heavy structural fram es. W ide flan ge beam s p rovide a rugged structure that is capab le o f w ithstan ding extrem e w ellload s. H eavy steelrisers and easy access b olting are standard features o n allunits. Ladders are standard on all larger structures. A w ide variety of bases, prim e m over base extensions and elevated m otor brackets adapt easily to allw ellsite conditions, engines and electric m otors. The follow ing pages highlight som e o f the special features o f Lufkin p um ping un its an d a sam pling of optional eq uipm en t that can b e p rovided per custom er req uests. Crank Balanced Unit Equalizer Bearing Assembly. Furnished w ith roller bearing s o n allsizes. C ross-pin type co nn ection to w alking bea m is u tilized .
Center Bearing Assembly. Furnished w ith roller bearing s on som e C -114 D an d alllarger sizes.
Crank Pin Assembly. Furnished w ith roller be aring s on som e C -11 4D and all larger sizes.
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902- 0849 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
OPTIONAL EQUIPMENT AND SPECIAL FEATURES
OILFIELD PRODUCTS GROUP Foundation Anchor Nuts are susp end ed in co nc rete form s b efore fou nd ation is p ou red . P rovides flush fou nd ation . W id e foo t at base o f nut insu res m ore than ad eq uate holding po w er. A vailab le in the follow ing sizes: Bolt Diameter (inches)
Length (inches)
0.75 1.00 1.25 1.50
6 10 12 12
Flex-Shoe Brake. Provides m uch greater holding capacity than the C lam S helltype form erly used. Sm oo ther acting w ith no "grabb ing." Positive stop paw lcan be eng aged w ith n otches in b rake drum to provide additionalsafety.The pum ping un it brake is not intend ed as a safety stop but is intend ed for operational stops only. Fabricated Foundation Pads are a vailab le for use w ith all M ark II un its a nd tho se c on ven tion al un its design ed for "tw o p oint" m oun ting . The ligh t w eight po rtab le fab ricated pa ds can be shipp ed w ith the p um ping un it as a co nven ien ce an d co st saving fea ture. O nc e the p ad s are in p lac e they are filled w ith crushed roc k o r san d to ad d stab ilizing w eigh t.
Horsehead and Wireline Assembly. E asily a ligne d w ith polishe d rod w itho ut disco nn ecting w ellload . O ne-piece arc p late is used for greater strength. The 12 0 inch stroke length an d less units are furnished w ith roll-ba ck ho rseheads for ease of w ellservicing.
Jackshaft™ Speed Reducer. In m an y older oilfields w here hydroc arbo n reco veries are m inim al, slow ing do w n a p um ping un it can low er a p rod ucer's costs and increase his profits. W ith an additiona lspee d-red uction ratio cap ab le of slow ing the un it run ning speed to on e o r tw o strokes p er m inu te, the Jacksh aft S pe ed R ed ucer helps m axim ize efficiencies. Th e Jacksh aft sim ply allow s p rod ucers to keep their units running w hile low ering op erating co sts b y a voiding frequent starting and stop ping . It red uces m otor ho rsep ow er req uirem ents. A nd it fights corrosion w hich results from dow ntim e.
OILFIELD PRODUCTS GROUP
OPTIONAL EQUIPMENT AND SPECIAL FEATURES
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-0849 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
Conventional Pumping Unit and Prime Mover Bases
Wide Skid-UNISET base with Hi-Prime bracket for Electric Motor Wide Skid base with Hi-Prime bracket for Electric Motor
Wide Skid base for Slow Speed Engine
Wide Skid base for Multi-Cylinder Engine
Jointed Base for Electric Motor
Jointed base for Slow Speed Engine
Jointed base for Multi-Cylinder Engine Stub Base with Hi-Prime Bracket for Electric Motor
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P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-0849 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
OPTIONAL EQUIPMENT AND SPECIAL FEATURES
OILFIELD PRODUCTS GROUP
Mark II Pumping Unit and Prime Mover Bases
Mark II Base with Hi-Prime Bracket for Electric Motor.
Mark II Jointed Base for Electric Motor.
Mark II Jointed Base for Multi-Cylinder Engine.
Mark II Base with Stationary Rail for Slow Speed Engine.
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P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-0849 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
OPTIONAL EQUIPMENT AND SPECIAL FEATURES
OILFIELD OILFI ELD PROD PRODUCT UCTS S GROU GROUP P
Guarding of Pumping Units 61" & 83" Type "W" Crank Guards
61" & 83"
1" above bottom of base Gate optional at extra cost
Platform Ladder
Plain Ladder
48" Open Rail Crank Guard
Caged Ladder Open Rail
Lufkin ladders are designed to facilitate safe access to key parts of the pumping unit structure. Our standard ladders conform conform to Lufkin’s interpretation of API RP11ER. Special application ladders can be manufactured manufactured to your specifications.
Gate optional at extra cost
24"
48"
Crank Guards are available for all Lufkin units. In most operating environments, the 48" open-rail guards are considered minimum guarding for people who are familiar with pumping units and are accustomed to servicing them. This type of guard is intended to keep workers from accidentally wandering, or falling, into the crank arm sweeps. The 61" and 83" wire-mesh guards should be specified where more stringent safety considerations considerations are preferred. Custom guards are available to meet customer's individual requirements. Belt Guards are furnished with each unit. They are designed to cover exposed exposed sheaves and belts and to provide a barrier between these items and people who are familiar with the operation of pumping units. Replacement belt guards are available from Lufkin. Prime Mover Guards are designed to keep people who are familiar with the operation of pumping units and engines from accidentally walking or fallng into the flywheel. Guards are available available from Lufkin.
Horsehead Guards are available from Lufkin. This guard is designed to keep people who are familiar with the operation of pumping units from accidentally wandering into the area below the horsehead and carrier bar. This type guard is required where the horsehead or carrier bar descends to 7ft. or less from grade or or work platform (refer to API11ER). API11ER).
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OILFIELD SERVICE CENTERS
L u fkin 's O ilfield S ervice G ro u p ref efu u rb ish shes es an d se sel lls use u sed d p u m p in g un its, an d p ro vid es in st stal allat ati io n , field se ser rvice ces, s, m ac ach h in e sh o p rep air an and d n ew O E M p ar art ts. W e g ua uar ran ant tee th e b es est t q u ality pa p arts, th e in d ust str ry’ s m o st co m p reh ensive se ser rvice an a n d th e fa fast ste est turn aro u n d ava vai ilab le at co m p etitive p ricin g .
OILFIEL OILF IELDD PROD PRODUCTS UCTS GR GROUP OUP
OILFIELD SERVICE CENTERS
L u fkin ’ s O ilfield S ervice G ro u p refu rb ish es and sel se lls u se sed d p u m p in g u n its, an d p ro vid es in st sta allatio n , rep air an d field m ain ten enan an ce se ser rvice ces s fro m a net n etw w o rk of of p u m p in g u n it ser se rvice facilities in th e fo llo w in g lo catio n s: • • • • • • • • • • • • •
B ake ker rsf sfi ield , C alifo rn ia G lend ive, M on ont tana Farm ingt ngton, on, N ew M ex exi ico Lovingt ngton, on, N ew M exico O klahom a C ity, O klahom a A ndr ndrew ew s, Tex exas as D en enver ver C ity, Texas K ilg o re, Texas Le Level vellan and d , Texas O des dess sa, Texas exas S nyder, Tex Texas as Talco co, , Texas S alaw a, K uw ait
E xp xper eri ien ce ced d m an anu u fac act tu rin g an a n d fi field ser s ervi vice p er erso son n n el p ro vid e a w id e-va e-var riet ety y o f p u m p in g u nit se ser rvice ces s fo fo r o il p ro d u ce cer rs ar a ro u nd th e w o rld in clud in g : • O E M rep lacem ac em ent en t p art arts fo r Luf Lu fkin, C hu rchi ch illand an d A m er eri ican pu m p ing units • R ep lacem ac em ent en t p art arts fo r allb rand an d s of p um p ing un its • R ep air or reb uild ing o f d am ag aged ed p um p ing un uni its • Tran ansp spor ort tat ati ion o f p um p ing un uni its to to an and d fro m field lo catio n s • Insp ect ec tio n and a nd p reve event nti ive m ainten ntenan ance ce ser se rvices ce s • M anuf an ufac act turi uring /sup su p p ly of p o rtab le conc co ncr rete ete base b ases s
str ries is w ellst sto o cke ked d w ith a co c om OEM Par ts . Lu fkin In d ust p lete in ve ven n to ry of o f L ufkin , C h u rch illand A m erican O E M p art arts. A llp art arts have h ave b een ee n m anuf an ufac act tured ured to the O E M d es esi ig n req req u irem en ent ts und un d er th e A P I-Q -1 q u ality pr p ro g ram fo r w h ich few , if an y,lo calm ach in e sh sho o p s q u alify.
Repair Facilities. L u fkin ’ s O ilfield S ervice G ro u p w o rks o n allb ran d s of o f u n its. O p eratin g fro m w ell-eq u ip p ed servi ser vice veh vehi icles, exp eri erience en ced d p erso ersonn nn el m ake m any an y rep airs in th e field . A d d itio n ally, L u fkin m ain tains stateo f-th e-a -art rt rep air facilities in stra rat teg ic o ilfield cen ters th ro u g h o u t th e o ilfield .
P.O. Box 1594 (West State Rd. 114) Levelland, Texas 79336 Phone: 806/894-2889 Fax: 806/894-2364 www.lufkin.com
erat ates es a m o d ern flee eet t o f sp speeSer vic e Equipment. L u fkin o p er cially equi eq uip p ed tand an d em w inch nc h tr trucks uc ks and an d cran cranes es d es esi ig n ed to p ro vid e sa saf fe, effec ect tive se ser rvice o n p u m p in g u n its. To facilitate safe, efficien t tran sp o rtatio n o f p u m p in g un its to an d fro m th e field , Lu fkin m ain tain s a va var riety o f h eav avy-d y-du uty 2, 2 , 3 , an d 4 ax axl le lo w b o y tr trailers. ees s its pr p ro d Ser vice and Par Par ts Guar Guar antee. L u fkin g u aran tee u cts to b e free fro m d efects, to fit co rrectly a an nd to g ive u n m at atch ch ed p er erf fo rm an ce an and d reliab ility w h en p ro p er erl ly in stalled . O u r g gu u aran tee exce xc eed s th e o ilfield in d u stry’ s stan and d ar ard d eq e q uip m en ent t gu ar aran ant tees.
FIELD AUTOMATION AND WELL OPTIMIZATION
Lufkin A utom ation is the industry leader in oilproduction au tom ation an d w ell optim ization p roducts and services (pum p-off controllers, dynam om eters, fluid levelequipm ent, w ellanalysis, design/analysis softw are, w elldesign consulting and training). W ith the acquisition of D elta-X and N ab la an d w ith thousands o f controllers in service, Lufkin A utom ation continues the Lufkin tradition of helping producers low er their production costs and optim ize w ellefficiency.
AUTOMATION
FIELD AUTOMATION AND WELL OPTIMIZATION
Lufkin A utom ation offers a com plete line o f field-proven w ellhead autom ation products, w ellanalysis equipm ent and softw are designed to increase operating perform ance, red uce lifting co sts and m axim ize returns on producing assets. From softw are to instrum entation and co ntrols, w e continue to lead in the d evelopm ent of new , integrated solutions for oilproducers w orldw ide.
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Rod Pump Cont r ols
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Lufkin A utom ation is the lead ing developer of paten ted rod pum p controltechno logies. W e offer a num ber of solutions w hich autom ate and increase p roduction, and dram atically low er lifting and m aintenance costs, as w ellas im prove profits.
SAM™ Well Manager, the new rod pum p controller from Lufkin A utom ation, com bines the technologies of D elta-X and N abla. S A M can controlfrom dow nhole
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11375 W .Sam H ouston Pkw y.S. H ouston,TX 7 7031 P hone: 281/495-1100 Fax: 28 1/49 5-6333
H alleffect, inclinom eter and sw itch support P eak and m inim um load protection M otor overload p rotection Fluid load alarm P R H P alarm B elt slippag e alarm Torque and valve check P eak energy m anagem ent Tim ed stam ped events R od and pu m ping unit database M O D B U S protoco lw ith add ed features VS D op tion A G A 3 and N X 19 op tion
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Flash m em ory-surface m oun ted electronics M ultiple-port connections H igh-resolution, backlighted LC D (320 x 240) Tem perature range from – 20ºC to + 60ºC P lug gab le co nn ectors Inpu t po w er 120 /240 V A C 60/50 H z N EM A 4X enclosure Expansion bus and I/O Iso lated analog inputs P rogram m ab le logic expressions for I/O
The MPC Multipurpose Rod Pump Controller is the m ost flexible, accurate surface controlproduct on the m arket. Its p atented single setpoint controlprecisely determ ines pum p-off. Lufkin’ s D X-P R O analysis
card, surface card or m otor pow er. S A M ’ s pow erful, patented technology calculates a d ow nhole card on every stroke of the pum ping unit, utilizing the com plex m athem aticalcom putations found in D IA G softw are. Its flash m em ory delivers quick upgrad es w ithout changing com ponents.A n ad ded expansion bus allow s the unit to grow w ith your req uirem ents - from ad ditional I/O to com m unication ports. S A M is truly m ore than just a pum p-off controller. Its patented algorithm s for accurate controland analysis of your rod pum ping system m ake it the leader in rod pum p control.
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D ow nh ole, surface or m otor pow er co ntrol IPA (inferred production algorithm ) B ackup m otor pow er control A utom atic dow ntim e determ ination Lo ad celland b eam transducer sup port
softw are autom atically calculates optim alrun tim e and dow ntim e, m atching pum p perform ance to reservoir characteristics. A unique Inferred P roduction A lgorithm m easures fluid production stroke -by-stroke , quantifying production daily, regardless of m eter location. A nd, paten ted au tozero circu its autom atically com pensate for tem perature ch anges an d beam fluctuations, en suring accurate rod load s.
11375 W. Sam Houston Pkwy. S. Houston, TX 77031 Phone: 281/495-1100 Fax: 281/495-6333
FIELD AUTOMATION AND WELL OPTIMIZATION
Additionally, the MPC rod pump controller incorporates Lufkin’s proven dynamometer technology, providing ongoing, real-time analysis and facilitating troubleshooting.
AUTOMATION
leading rod pump design and analysis software programs. Lufkin Automation’s new release of these
Plus, the MPC controller has a built-in, quantitative dynamometer system that continuously monitors and analyzes pumping dynamics. A unique operator interface with a user-friendly keypad graphically displays detailed, real-time well information. Dynagraph cards store valuable information such as percent run time history, counterbalance and time on/time off plots for later retrieval and comparison. And, the controller is easily integrated with most third-party SCADA software packages.
The OPTIMIZER Economy Rod Pump Controller offers producers a third, simpler control option. This very affordable, low-maintenance product cost-effec-
tively maximizes the efficiency of marginal wells by turning the pumping unit on only when the pump is filling. Power requirements and the adverse effects of “fluid pound” are significantly minimized.
programs cover both deviated and vertical wells in one software package, and new features have been included to improve the programs’ user interface. SROD is the design and predictive program, and DIAG is the analysis program. Since most wells do not have perfectly vertical wellbores, both programs have been designed to handle deviated wellbores. A deviated well can increase the chances of rod-tubing drag and downhole friction, which in turn can cause severe equipment wear, overloading, out-of-balance problems, power loss and rod buckling. SROD and DIAG have the superior mathematical models to correctly identify and solve these problems. Combining the design and predictive power of SROD with the accurate diagnostic capabilities of DIAG provides the operator with the ultimate solution for designing new installations and optimizing existing wells. Program features include: SROD
The Optimizer controller is capable of recording and displaying runtime over the last 72-hour run period, providing operators with the means to detect changes in mechanical or reservoir conditions. Because the product requires no traditional position transducers or load cells, it virtually eliminates maintenance problems.
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Rod Pump Design and Analysis Software
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Lufkin’s design and diagnostic software programs incorporate decades of un-matched experience that Lufkin has in providing well analysis services to producers. Lufkin’s SROD™ and DIAG™ are the industry’s
System design and optimization 3D deviated views Rod guide placement Electrical analysis Inertia effects on reducer torque Case sensitivity analysis Pump capacity calculation Shallow-well, big-bore pump Internet version (at www.lufkinautomation.com)
DIAG • •
Troubleshoot and analyze Measure surface dynagraph
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AUTOMATION •
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FIELDSECTION AUTOMATION HEADER AND WELL OPTIMIZATION
M ultiple dynagrap h form ats accep ted 3D plots for deviated w ells D ow nhole pum p card P um ping efficiency and production potentialan alysis Infer pum p leakage Infer P IP and fluid level
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32 -bit W ind ow s® operating system S tand-alone or netw ork D eviated and verticalw ells S ingle, com prehensive o r tailored reports Equipm ent datab ase w ith rods, m otors and pum ping units Input database for w ellfiles Equipm ent loading red uces torque and rod stress calculation C ounterw eight placem ent
P.O. Box 849 (Hwy 69S & FM 326) 11375 W .Sam H ouston Pkw y.S. Lufkin, Texas 75902-084 9 H oust on,TX 7 7031 Phone: 936/637-5437 P hone: Fax:281/495-11 936/633-356300 Fax:www.lufkin.com 28 1/49 5-633 3
sm all-annulus, low -pressure w ells. A unique noise suppression circuit enab les shots to be pinpointed w ith am azing accuracy.
Dynamometer s Lufkin m anufactures the easy-to-use PAII Digital Dynamometer that is used to accurately,quickly and cost-effectively analyze w ellconditions, troubleshoot m echanical prob lem s and provide onsite evaluation of production potential. A n R S -232 serialis used to interface a personal co m puter to load , position , R P M and current transd ucers. Lightw eight and portable, the unit is pow ered by a 1 2v D C battery. O ption alsoftw are allow s operators to perform com plete w ellsite analysis.
Fluid Level Instr uments Lufkin supplies tw o basic fluid levelinstrum ents: the Ventaw ave Fluid LevelInstrum ent an d the D elta-X D XT-01 A co usticalW ellS oun der. B oth p rovide o perators w ith fast, accurate w ellfluid-levelinform ation.
The Ventawave Fluid Level Instrument is o ur latest innovation. A transient pressure w ave is sent through a len gth of co iled tubing to m easure external acoustic velocity. A second w ave is reso nated throug h the casing. B y extrap olating the tim e it takes the transien t w ave to travelto the fluid levelan d back w ith the kn ow n acoustic velocity,the depth-to-fluid is accurately determ ined. Ideally used w ith a Lufkin dynam om eter, the instrum ent is co m prised of sim ple, off-the-shelf co m ponents. The DXT-01 Acoustical Well Sounder is a sim ple and user-friendly fluid levelinstrum ent. C om pact, lightw eight and portable, our exclusive D XT-01 is p articularly w ellsuited for years ofdep endab le service in deep,
Remot e Ter minal Units ( RTUs) To im prove custom ers’productivity, Lufkin offers products that enab le o perators to rem otely and reliably m onitor and controlproducing w ells.
MPC Injection Well Monitors (IWM) help prevent reservoir dam age and m aintain optim um levels of production b y m onitoring the volum e and pressure of w ater injected into m aturing oilfields. Radio-operated, IW M s m ay be sp ecified w ith either a standard pow er supply or solar pow er panels, and w ith or w ithout a display/key pad , dep ending on custom er needs. MPC Progressive Cavity Pump Controllers (PCP) protect criticalpum p co m ponents from the w ear and tear associated w ith excessive torque, and ensure that optim um fluid levels are m aintained in the w ell. P roduction flow rates are accurately m easured using turbine m eter pulse inp ut, an d pum p m otor sp eed is effectively co ntrolled via an an alog input- and output-gen erated algorithm .
ARTIFICIAL LIFT AND OILFIELD AUTOMATION TRAINING
In resp onse to custom ers’req uests, Lu fkin h as d eveloped and co nd ucts on a reg ular basis tw o industry specific training program s.
• Pumping Unit Operation and Maintenance Training Schools • Principles of Rod Pumping Course and Workshop
OILFIELD PRODUCTS GROUP
ARTIFICIAL LIFT AND OILFIELD AUTOMATION TRAINING
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5363 Fax: 936/633-3563 e-mail:
[email protected]
Pumping Unit Oper at ion and Maintenance Tr aining Schools
Pr inciples of Rod Pumping Cour se and Wor kshop
K eeping field eq uipm ent m aintained and operating efficiently is essentialto the profitability of oilproducers. Lufkin’ s “ P um ping U nit O peration an d M aintenance Training S ch ool”w as first offered in 1987 in response to oilindustry d em an d. This p opular training program w as developed by industry veterans to sp ecifically teach oilfield production personnel ho w to keep pum ping units properly m aintained and operating efficiently.D uring allinstructionalsessions, proper safety p rocedures are stressed.
O ptim izing rod pum ping system s is essential to low ering lifting costs. Lufkin’ s“ P rinciples of R od P um ping C ourse and W orkshop”w as develop ed to help p etroleum production p ersonn el learn how to proplerly design and analyze their w ells. This p opular “ hands-on”schoolincludes classroom instruction, w orkshop sessions and field trips. C ourses are cond ucted throu gho ut the year in:
This 4-day schoolis conducted at Lufkin Industries’ Factory Training C enter in Lufkin, Texas. C lass sizes are no larger than 16 to 18 peo ple in o rder to perm it personalized instruction. Veteran L ufkin em ployees, w ho h ave first-han d experience w ith the operation an d m aintenance o f oilfield pum ping units, conduct allclassroom and hand s-on session s w hich includ e: •S etup and o peration of a pum ping unit •C ou nterbalance ad justm ents •Lu brication procedures and req uirem ents •S troke chang es •S tructural bearing assem bly and disassem bly •P reventive m aintenance proced ures •S afety procedures •Tour of m anufacturing facilities Technical calculations for equipm ent selection are not a regular part of this course, but are available on request. The course is offered several tim es during the spring and autum n m onths of each year. C ost is $7 50 per perso n and includes alltraining m aterials, localtransportation, noon m eals, a b anquet dinner and a certificate of com pletion. C ontact Lufkin Industries for local ho telrecom m endations. For additional inform ation regarding schedules or registration, contact: M s. Lind a C oulter Lufkin Industries, Inc. P.O . B ox 849 Lufkin, TX 759 02-0849 Telephone: 936 /63 7-53 63 Fax: 93 6/63 3-35 63 E -m ail: lcoulter@ lufkin.com
• B akersfield, C A • H ouston, TX • M idland, TX • O klahom a C ity, O K • C algary, A lberta Each five-day co urse co vers a range of topics includ ing: •C om po nents of a rod pu m ping system •R od pum ping system design •A nalysis and optim ization of existing installations •D esign and analysis softw are system s •P um p-off controlsystem s •A utom ation, instrum entation and co ntrols •Trou ble-sho oting rod pum ping system s •Field observation In ad dition to our sched uled co urses, sessions can be custom ized and held at custom er locations as req uested . For m ore inform ation or sched uling, co ntact: M r. A ndy C ordo va Lufkin A utom ation 11375 W . S am H ouston Pkw y. S . H ouston, TX 770 31 Telephone: 281 /49 5-110 0 Fax: 28 1/49 5-633 3 E-m ail: acordova@ lufkin.co m
ARTIFICIAL LIFT NOMENCLATURE AND APPLICATION FORMULAS
OILFIELD PRODUCTS GROUP
ARTIFICIAL LIFT NOMENCLATURE AND APPLICATION FORMULAS
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
Convent ional Pumping Unit & Rever se Mar k Nomenclatur e HORSEHEAD WALKING BEAM CENTER BEARING EQUALIZER BEARING CAGED LADDER
EQUALIZER PITMAN ARM WIRELINE CARRIER BAR CRANK CRANK PIN BEARING BRAKE COUNTERWEIGHT PRIME MOVER SAMSON POST BRAKE LEVER
BASE GEAR REDUCER (not visible)
Mar k II Pumping Unit Nomenclatur e HORSEHEAD CROSS YOKE CROSS YOKE BEARING (not visible) WALKING BEAM SAMSON POST BEARING ASSEMBLY PITMAN ARM ANGLE BRACE
COUNTERWEIGHT
SAMSON POST WIRELINE CRANK CARRIER BAR BRAKE GEAR REDUCER PRIME MOVER CRANK PIN BEARING BRAKE LEVER PLATFORM LADDER BASE
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902- 0849 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
ARTIFICIAL LIFT NOMENCLATURE AND APPLICATION FORMULAS
OILFIELD PRODUCTS GROUP
Air Balanced Pumping Unit Nomenclatur e HORSEHEAD AIR TANK BEARING EQUALIZER BEARING EQUALIZER WALKING BEAM
SAMSON POST BEARING ASSEMBLY AIR TANK WIRELINE CARRIER BAR LADDER PITMAN ARM ANGLE BRACE PISTON ROD SAMSON POST CRANK PIN BEARING BRAKE CRANK BASE GEAR REDUCER (not visible) AIR COMPRESSOR ASSEMBLY (not visible) PISTON ROD SEAT HOUSING (not visible)
Pumping Unit M odel Number Designat ions C-228D-246-86 *Type o f P um ping U nit G ear R ed ucer P eak Torque R ating (tho usand s of inch lbs.) D oub le R edu ction G ear R edu cer P olished R od/S tructure Load R ating (hundred lbs.) M axim um S troke Length (inch es) * Pum Key for Type of Pumping Unit A = Air Balanced B = B e am B a la nce d C = C onventional C M = C onventional(road runn er)
M = M ark II U nitorque LP = Low Profile R M = R e verse M a rk L C = P o w e rL ift
WARNING: U sing rep air or rep lacem ent parts o n a ny L ufkin P um ping U nit tha t do not m ee t Lu fkin sp ecifications c ou ld resu lt in equipm en t da m ag e a nd /or seriou s injury to pe rsonn el near the un it. B efore p erform ing m aintenan ce o r insp ection on any p um ping un it, be certain the prim e m over is turned -off, loc ked an d tag ge d in the “ off”position; and be certain the cranks a re sec ured aga inst rotation . A ny m ove m en t of the e qu ipm ent during m aintenance or insp ection proced ures ca n ca use serio us perso nal injury.
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-084 9 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
ARTIFICIAL LIFT NOMENCLATURE AND APPLICATION FORMULAS
OILFIELD PRODUCTS GROUP
Useful For mulas
Belt Length Formula:
Strokes pe r Minute
Formula:
SPM =
RP M R R PM R d D
Where:
×
d
S P M =
D = = = =
= 2 CD + 1. 57(D + d ) +
PL
Example:
1170
×
30. 12
12 47
(D − d ) 4
2
× CD
Example:
= 9.9
PL
1170 R evolutions per m inute of prim e m over 30.12 (320D G ear Reducer) 12" Pitch D iam eter of Prim e M overSheave 47" Pitch D iam eter of G ear R educer Sheave
= 2 × 66. 21 + 1. 57(47 + 14. 5) +
W here:
(47 − 14. 5) 4
2
× 66. 21
= 232.96 inches
C D = 66.21 inch C enter Distance of Shafts D = 47 inch Pitch D iam eter of G ear R educer S heave d = 14.5 inch P itch D iam eter of Prim e M over S heave
U se nearest belt size availab le d ep ending on type of sheaves se lected .
Prime M over Sheave Diameter Formula:
d
=
Example:
SPM× R
×D
d =
RP M
W h ere:
SPM R D R PM
= = = =
12 × 30. 12 × 47 1170
Horsepower of Prime Mover (these values are approximate )
= 14.5
inches
1 2 S tro kes p er M inu te 30.12 Ratio (320D G ear R educer) 47" Pitch D iam eter of G ear R educer Sheave 1170 R evolutions per M inute of Prim e M over
Formula A:
HP
=
BPD
HP
Belt Velocity
= π
v =
12
W here:
=
BPD
× De pt h
45000
=
217 × 5600 56000
= 21.7
(use 25 HP m otor)
B P D = 2 17 @ 10 0% p um p efficiency D epth = 5600 feet, pum p setting
Fo rm ula A : for high slip (N em a D )electric m otors and slow speed engines. Fo rm ula B : for no rm al slip electric m otors and m ulti-cylind er engines.
Example:
× d × RP M
HP
56000
W here:
v
× D ep th
Example: A ssum es high slip (N em a D ) m otor.
U se nearest size availab le d ep ending up on belt section and num ber of grooves in she ave.
Formula:
Formula B:
3. 1416 × 14. 5 × 1170 12
= 4441 FP M
M ultiply H P by 0.8 for M ark IIunits.
d = 1 4.5 inch P itch D iam eter R PM
Maximum Strokes per Minute (based on the free fall speed of the rod)
= 1170 R evolutions per m inute of Prim e M over
Lim it betw een 2 00 0 and 5 00 0 feet pe r m in. (FP M )
Formula:
B elt Velocity less than 2000 FP M results in p oor belt life. B elt Velocity greater than 500 0 FP M req uires dynam ically balanced sheaves.
C onventionalU nits:
M ark IIU nits:
Example: A ssum es a C -320 D -256 -100 C onventional U nit.
Center Distance Formula:
Air Balanced Units:
S P M = .7
60000
S P M = . 7
60000
S P M = .6 3
L
60000 L
S P M = .5 6
60000 L
Also: 2
2 V C D = U + + ( AB − b ) 2
UU +
2
VV 2
+ (AA − b )
2
100
= 17. 15 SP M Ma ximum
Example: A ssum es H i-P rim e Electric M otor D riven C -320D -256-100 C on ventionalU nit
C D = W h ere:
31 + UU VV AA b
2
33. 25 2 = = = =
2
+ ( 54 − 8)
= 66 .21 inches
3 1 (see G e neralD im ensio ns) 33.25 (see G eneralD im ensio ns) 54 (see G eneralD im ensions) 8 (assum e 25 HP,Fram e 324T M otor)
Definition of Symbols Used SPM
= Strokes per M inute
RP M = R evolutions per M inute of Prim e M over FPM = Feetper M inute R = G earReducerRatio D = G earReducerSheave Pitch D iam eter, inches d = Prim e M over Sheave Pitch D iam eter, inches v = B elt Velocity,Fee t pe r M inute
π
= 3.1416 (Pi)
P L = B elt P itch Length,inches C D = Shaft C enter D istance, inches U = see G eneralDim ensions
V = see G eneralD im ensio ns AB = see G eneralDim ensions U U = see G eneralDim ensions VV = see G eneralDim ensions AA = see G eneralDim ensions b = P rim e M over B acking (vertical distance from m ou nting feet to ce nter of sh aft), inc hes H P = H o rsep ow e r BP D = Barrels per Day at 100% Pum p Efficiency D epth = Pum p Setting, feet L = Stroke Length, inches
P.O. Box 849 (Hwy 69S & FM 326) Lufkin, Texas 75902-08 49 Phone: 936/637-5437 Fax: 936/633-3563 www.lufkin.com
ORDERING INSTRUCTIONS AND WARRANTIES
OILFIELD PRODUCTS GROUP
ORDERING INSTRUCTIONS To size and/or order a Lufkin pumping unit, contact the nearest Lufkin representative or sales office. When ordering replacement parts, be sure to include the unit model number, unit serial and order number, a complete part description and, if known, the casting number or part number. LIMITED WARRANTY* ALL NEW LUFKIN INDUSTRIES, INC. (“LUFKIN”) oilfield machinery and equipment (“products”) are sold by LUFKIN or its dealer upon the following warranty and agreement given by LUFKIN or its authorized dealer. THE WARRANTIES SET FORTH ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS WHETHER STATUTORY, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND WARRANTIES ARISING FROM COURSE OF DEALING, USAGE, OR TRADE and are exclusive and in lieu of any other obligation on the part of LUFKIN or its authorized dealer. LUFKIN neither assumes nor authorizes any person to assume for it any other liability in connection with the sale of such products. The obligation of LUFKIN or its authorized dealer under this warranty, is limited to the following: LUFKIN warrants to the ORIGINAL PURCHASER ( “PURCHASER”) of the pumping unit, subject to the conditions herein stated, that the pumping unit shall be, upon delivery, free from manufacturing defects. This Warranty shall run for a period of three (3) years from the date of shipment from LUFKIN’s plant. In the event the pumping unit fails to operate properly due to a manufacturing defect (or) a manufacturing defect is discovered during the warranty period, LUFKIN shall only be obligated to repair or replace the pumping unit, at LUFKIN ’s option, free of charge, F.O.B. LUFKIN’s plant, or other designated place of repair or replacement. Repair or replacement by LUFKIN shall not extend the warranty period. LUFKIN will have no liability under this Warranty unless LUFKIN receives written notice from PURCHASER of the defect within thirty (30) days after discovery of the defect. LUFKIN may waive the requirement of written notice and accept oral notice of a timely reported defect. LUFKIN shall not be liable under this Warranty and this Warranty will be null and void if the pumping unit, or any part thereof, was damaged, subjected to abuse, altered, misused or if the pumping unit, or any part thereof was improperly stored, installed, maintained, repaired or operated. Repair or replacement of the pumping unit, or any part thereof, shall fulfill all obligations of LUFKIN. The Warranty provided in this paragraph is subject to the following exceptions. LUFKIN’s warranty is limited to one (1) year (subject to the terms and conditions stated above) with respect to parts that are subject to wear under normal operating conditions (including, but not limited to contact type oil or grease seals, hoses, belts, elastomeric parts, wireline, brake lining, brake cables, etc.). LUFKIN extends no warranties with respect to the design of the pumping unit or the component parts, materials or accessories manufactured, furnished or supplied by individuals or entities other than LUFKIN (including, but not limited to prime movers, compressors, valves, electrical components, etc.). LUFKIN agrees that any warranty which is given to LUFKIN on such components by the manufacturer thereof shall be extended to the PURCHASER but only to the extent permitted by the terms of such warranties. The remedies provided above are the exclusive remedies of PURCHASER for failure of LUFKIN to meet its warranty obligations, whether claims of PURCHASER are based on contract, in tort (including negligence) or otherwise. Upon expiration of the applicable warranty period, all obligations of LUFKIN for breach of warranty will terminate. The provisions of this Warranty shall be governed in accordance with the laws of the State of Texas. Subject to and without waiving the foregoing, Purchaser agrees that neither LUFKIN, nor its affiliates, vendors, suppliers, agents, or subcontractors, either individually or jointly, shall be liable to PURCHASER, its affiliates, or any other person or entity whether due to LUFKIN’s negligence or otherwise, and will not be responsible to PURCHASER in contract, in tort (including negligence) or otherwise for loss of use of equipment or plant, loss of profits or revenues, claims of any customers of PURCHASER, or any special, indirect, incidental or consequential loss of damage whatsoever. The obligation of LUFKIN arising out of the work performed hereunder, will be limited to remedies under the l imited warranty set forth above. IN NO EVENT SHALL THE PURCHASER OR ANY OTHER PERSON OR ENTITY BE ENTITLED TO RECOVER FOR INDIRECT, SPECIAL, EXEMPLARY, INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO INCONVENIENCE, RENTAL OF REPLACEMENT EQUIPMENT, LOSS OF PROFITS OR OTHER COMMERCIAL OR ECONOMIC LOSS. PURCHASER agrees to protect, defend, indemnify and save LUFKIN, its subcontractors and affiliates and their employees performing services under this Agreement harmless from and against all liabilities, loss, expense, claims, demands, and causes of action of every kind and character arising out of or in connection with this Agreement, or the work to be performed hereunder, without limit and without regard to the cause or causes of action thereof OR THE NEGLIGENCE OF ANY PARTY OR PARTIES, INCLUDING LOSSES ATTRIBUTABLE TO LUFKIN ’s NEGLIGENCE, arising in connection herewith in favor of PURCHASER or third parties on account of bodily injury, death or damage to property. PURCHASER agrees that whenever any representative of LUFKIN shall be on the premises of PURCHASER or at any place other than LUFKIN ’s facility, for the purpose of inspecting, repairing or servicing of the equipment sold herewith, the PURCHASER shall indemnify and hold LUFKIN harmless from all claims, suits or actions arising from or growing out of the inspecting, repairing or servicing of such equipment and from all expenses of defending against such claims, suits or actions. PURCHASER acknowledges and agrees, on its own behalf and on the behalf of its assigns and successors, that the Texas Deceptive Trade Practices — Consumer Protection Act, Subchapter E of Chapter 17 of the Texas Business and Commerce Code (the “DTPA”), is not applicable to this transaction. As such, PURCHASER’s and LUFKIN’s rights and remedies with respect to this transaction, and with respect to all acts or practices of the other, past, present or future, in connection with this transaction, shall be governed by legal principles other than the DTPA. Accordingly, PURCHASER acknowledges and agrees as follows: PURCHASER HEREBY IRREVOCABLY WAIVES, TO THE FULL EXTENT PERMITTED BY LAW, ANY AND ALL RIGHTS AND CLAIMS THAT PURCHASER MAY NOW HAVE, OR TO WHICH IT MAY OTHERWISE IN THE FUTURE HAVE BEEN ENTITLED, UNDER THE TEXAS DECEPTIVE TRADE PRACTICES — CONSUMER PROTECTION ACT, TEX. BUS. AND COM. CODE § 17.41 ET SEO., (“DTPA”), ARISING OUT OF ANY ACT, CONDUCT, REPRESENTATION OR OMISSION OF LUFKIN, ITS EMPLOYEES OR AGENTS, HERETOFORE OR HEREAFTER TAKEN, DONE OR OMITTED TO BE DONE IN CONNECTION WITH THIS TRANSACTION OR SUBSEQUENT RELATED TRANSACTIONS. *The following Limited Warranty does not apply to the Churchill pumping unit product line. For information on Churchill warranty, see page 37.