Sistema elétrico Santana Quadrado. Central de distribuição elétrica. Chicote e tomadas. Espelhos retrovisores externos com comando elétrico. Acionamento elétrico do vidros. Iluminação i…Full description
Descrição: Sistema elétrico Santana Quadrado. Central de distribuição elétrica. Chicote e tomadas. Espelhos retrovisores externos com comando elétrico. Acionamento elétrico do vidros. Iluminação interna ...
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ComponentIdentifiers(CID¹) ModuleIdentifier(MID²) Engine and Pump Control (MID No. 069)
WireDescription Wire Wire Number Color
Description
Harness And Wire Electrical Schematic Symbols
ComponentLocation
Wire Wire Number Color
Description
Component
Schematic Location
Actuator - Engine Go v. v.
AccessoryCircuits(Continued)
Machine Location
A-12
1
A5 84
BU
W ni do wL m i ti S WT oW pi e r C on t
Air Heater
A-10
2
Socket - 12V 7A
D om eL am p/ M em or y
A 58 6
OR
W pi er S WT oW p i er C on t
Alarm - Action
D-12
A
Socket - Inspection L amp amp
96
FuelLeve l Sensor o r
10 5
RD
K e yS a t tr S w
A5 88
GN
EngineCoolantTemperatureSensor
10 9
RD
A lt O ut pu t( +) T er m.
C 50 6
WH
167
A let r n a t or
11 0
RD
T i me rR el ay
C 53 7
GN
168
Voltageof th e Po wer S wer upply(Key Switch)
1 12
PU
190
Spee d Sensor o r
1 13
OR
248
C a tD a a t Lin k
1 14
RD
286
Signalfor Low EngineOil Pressure
115
R D
374
Swing Brak e Sole n oid noid
1 18
376
S af et yS ol R el a y T oS ol A / CU ni t AC / Ph oo t S en o s r( +S gi )
3
Schematic Location
Machine Location
D-5
B at at ( +)
RD
110
Component
Socket - 12V 7A
RD
1 03
Component
91
PowerCircuits 10 1
ThrottlePositionSign al al
CID
B-12
Solenoid - 1 Way / 2 Way Control
A-4
19
Batteries
J-12
4
Solenoid - A/C Clutch
B-12
20
Block Terminal
G-8
E
Solenoid - Anti Drift
H-2
D
B er a k er - A tl er na ot r
G1 - 0
A 9-
19
M ani P o we rR eal yO upt u t
C53 8
OR
A / CP h o t oS e n s o r( -S i g )
B uz ze rA ss em bl y( Qu ci kC ou pl er )
F -2
A8 -
19
O p rM on P an e B l ( + )S wtic h ed
C56 9
YL
A t ch 1 2V 7 AS o ck et
C on rt ol - A t ac hm en tV al ve
D -9
E
S ol en oi d- B oo mD ow nL ni eC ut of f
D -1 2
21
W ar ni ng H or n( Fo w r ar d)
E 55 4
PK
A /C C ul tc hS ol en oi d
C o nt or l - Eng. Pum p
F 9-
E
Sol e noi d- F nie Sw ni g
E- 1 2
22
C ab Lamp
E562
PU
Q CSaf et yL o ck 1 R elay
Converter - 12V 7A
E-6
D
Solenoid - Flow Limit
B-9
F
GY
W pi er / W as he r
E 56 4
PK
Q CS af et yL oc k1 R el ay C oi l
YL
1 2V 7 AC on ve tr er 1
E 56 5
BU
Q CS af et yL oc k2 R el ay
WH
Sea t H e at e r
C o nv e r et r - 1 2 V7 A D oi de - C ha s si L a m pR el a y
E
S ol en o i d- B oo mC he ck 1 S ol en oi d- B oo mC he ck 2
E- 6
D
J1 - 1
E
So elno di - H yd. Loc k
E- 1 2
So l en o i d- P ir ma yr N FC
1 23 124
G N
A/C
607
P K
Flood Lamps - Front
D oi d e - St art R elay
H 7-
E
S o len o id - R elie fC h ec k2
A- 5
25
Engi ne Spee d Dial
12 5
RD
AC / C on d e ns er F an
6 15
YL
C ab F ol o dLa mp / Ro p s
F u s eBl o ck
J- 1 0
E
So eln o id - S et m 2 C o nt or l (A )
D 1- 1
F
587
FeedbackSensorfor th e Gov ernorActuator ernor
129
B U
Ci g Ci ar Li g ht e r
616
B U
Boom Fl od L a Bo mp
B-2
6
Solenoid - Stem 2 Control (B)
D 1-2
F
Engi ne Controller
1 35
BU
6 38
WH
Travel e l Spee d Solenoid
13 9
OR
590 598
1 2V 7 AC on ve tr er t oS oc ke t
J-8
E
Solenoid - Relief 1
D oi de - R ef ue il ng P ow er R el ay
A2 -
9
S ol en oi d- R el ei fC he ck 1
Horns Jo s y ic t k- LH
B ea co nL am p
J- 2
Jo s y ic t k- R H
G 1-
Lamp - Boom
C-2
C B
S o len o id - S et m 3 C o nt or l (A )
25 25
D 1- 1
S o len o id - S et m 3 C o nt or l (B )
E-12
23
14 3
BR
B oo mF ol a t D si ab el
6 46
RD
C ha s si L a m pR el ay
Lamp - Cab
F-1
5
Solenoid - Travel Speed
E-12
23
1 47
PU
A t ch . F i n e S wni gC o n t r ol S w .
A 62 3
BU
C h as ssi L am pR eal y
Lam p- C h as is s
B- 2
9
So eln o id - T ar v e l S rt a ig h t
E- 1 2
D
1162
PumpDeliveryPressureSensor(2)
1 49
1525
StraightTravelSolenoid
150
2002
Actio n Alarm
1 51
CID
Component
RD
Boo m L am p
OR
B a t (+)
763
BU
T o rque Converter Sw
GN
H yd .L oc kC an ce lS w.
7 79
WH
Q ui ck C ou pl eS ol en oi d
Aux Ckt Au
780
P U
At h At c Quick Coupler
B U
1 54
RD
N eu tr al S ta tr R el ay C oi l
1 60
PU
C ha s si L am p
1522
VariableRelief (1) SolenoidValve
16 8
RD
1523
VariableRelief (2) SolenoidValve
1 69
PK
1524
Flow ControlSolenoidValve
R ef ue i l ng P um p B a ck up M / on ti or C on rt ol
172
GN
2004
ATTStem1 M odulatio n
175
R D
2005
ATTStem2 M odulatio n
1 79
BU
2006
ATTStem3 M odulatio n
18 0
GN
2012
1Way/2WayChangeSolenoidValve
1 84
RD
2016
ATT Stem1 ExtendedSolenoidValve
18 9
RD
Sa t tr A di C kt .
2017
ATT Stem1 ExtendedSolenoidValve
19 1
WH
P o we rW ni d ow
2018
ATT Stem2 ExtendedSolenoidValve
19 6
BU
2019
ATT Stem2 ExtendedSolenoidValve
199
OR
2020
ATT Stem3 ExtendedSolenoidValve
2021
ATT Stem3 ExtendedSolenoidValve
P ro d uc tLin k
GroundCircuits
Switch - A/C Control
D-3
Switch - Air Cleaner Switch - Backup EPR Valve
G2 -
B
Switch - Beacon Lamp
D-4
G-2
B
Mo t or - S a t tr er
B 1- 2
11
S wi ct h- B o mD ow nP er s ur e
D 1- 2
29
Mo t or - W as he r
J 1- 2
12
S wi ct h- B o mF ol a t E xc h a ng e
D 4-
B
Product Link
J-12
A
Switch - Coolant Level
J-12
30
A-3
13
Switch - Disconnect
G-11
E
PK
Th r ot lt eS w# 1
BU
Thro t tl eS w# 2
A75 7
GY GY
Pump - Refueling
T hr o t lt eSw # 3
BR
T h r o t lt eSw # 4
R el ay - B ea co nL a mp
H 1- 1
E
S wi ct h- E n g ni eO li L e v el
A 1- 2
31
R el ay - B oo mF o l at D si ab el
G -1 1
E
S wi ct h- E ng ni eO li P re s .
A1 - 2
31
R el ay - B oo mL am p
J 1- 1
E
S wi ct h- F ni eS wi n g C on rt ol
D 3-
PU
E el ct ro ni cP um pC on tT hr ot tl eG o r un d
Relay - Cab Lamp
J-11
E
Switch - Hammer Press.
A7 62
PU
E l ec P u m pC on tE n gSp e ed G or un d
R el ay - C ha s si L a mp
J 1- 1
E
S wi ct h- H ea et rC on rt olP an e l
A 76 8
BU
P um pC on rt ol V al ve # 1( +)
Relay - Heat er
J-8
E
Switch - Horn
P um pC on rt olV al ve # 2( )-
Relay - Horn
A7 69 A7 0
GY PK
E el cP u m pC on tB yp a s sS w
F 77 3
OR OR
G ov er no rA c el
F 74
W H
Gove nro rD ecel Go
H792
BR
H-11
R el ay - H yd .L o c kS o l en o id Relay - Neutral Start
E
H 1- 1
Relay - Main
Smart BoomUp / DownRelay 2
E
J-7
E
D A
J-2
Switch - Hyd. Oil Filter
A-6
G
Switch - Key
G-1
E
S wi ct h- N eu rt al S a t tr L m i ti
J2 -
D
J8 -
E
S wi ct h- O LW DA al m r C an ce l
D4 -
A
B
B K
M a in C hass si
K77 6
G N
S at rt C o nt R e l a y
R el ay - Q CS a f et yL oc k1
J 8-
E
S wi ct h- O n e T ou h cLo w I dl e
H 1-
B
2 01
BK
O pe a r o t rM on ti or R et ur n
M 73 4
BR
T ra ve lM od eS W
R e l a y - Q CSa ef t yLock 2
J 8-
E
S wit ch - Q u ic kC oupl e r
E- 1
A
²TheMID isadiagnosticcodethatindicateswhichelectroniccontrolmodule diagnosed the fault.
2 10
BK
M73 6
BU
G o ve r n o rC o m man d / Ba c u k pS W
1 2 V7 AC o n v e tre rO upt ut G r ou nd
M 73 7
WH
F l ow L m i i tP r es s u r eP R V
Ele cto r ni cP u m p C t lr G n d
M 73 8
OR
P rm i ar yN F CP r es s u r eP R V
BasicMachineCircuits
M739
YL
3 04
WH
306
GN
3 07
S t ar t er R eal yN o .1 O upt ut Starter Relay CoilTo NeutStart SW Or
M74 0 M741
PK GY
T r av e S l ta r gi h tS ol e n oid
Relay - St art
G -7
E
S wtic h- S ec o n d ayr S h u tdo wn
Travel e l Alarm Cancel e l Switch
R el ay - S a t tr C on rt ol
J 1- 0
E
Relay - Timer
A E CM od eS wtic h
40
J-1
D
E
S wi ct h- T hr ot tl eP os ti o i n
G -1
J-8
E
S wi ct h- T a r ve lL ef tP e r ss .
J1 -
D
Seat / Seat Heat e r
H-1
B
S wi ct h- T a r ve lR gi ht P e r ss .
J1 -
D
C - 12
14
S wi ct h- U nd er W ni do wL m i ti
E1 -
A
A- 6
G
S wi tc h- U p/ D ow nP e r s ur e
A9 -
23
A 6-
G
Sw ti ch - Wi n do wLi m it
F 1-
A
E-1
A
Sw itch Panel
D-2
A
PU GN
Boo m F l oa tD i sa bel R eal yC ol i
PK
B oo mF o l at E xc ha ng eS wi tc h
3 10
PU
S ma r tB o o m Hig h U p/ D o wn R eal y2
Se n der - Fu e l Le e vl
3 20
RD
H or nR el ay C oi lT oS W
M 74 6
YL
B oo mF ol at E xc ha ng eS wi tc h
S en d e r- H yd .O liT em p.
3 22
GY
W a nr ni gH o nr ( F or w ar d )
M 74 7
PU
Boo m F l oa tE x ch an ge S wtic h
Sensor - A/C Photo
Batte r y VoltageTooLow ry
BU
3 23
WH
Batte r y VoltageTooHigh ry
3 25
PK
LowCoolantLeve l
3 26
RD
K ey S W" C" T er m
FuelFilte r is Clogged
3 29
YL
R ef ue il ng P ow er R el ay C oi l
8 92
BR
C at D at al ni k( )-
3 30
YL
N eu tr al S ta tr R el ay C oi l
8 93
GN
C at D at al ni k( +)
119
FuelLeve l is Low
3 65
YL
R eu f el i n g S t op R eal yC ol i
BU
Bea c o nL am pR eal yC oli
R ef ue il ng P um p+
M 74 8
OR
R eu f el i n g S t op S wtic h
M 74 9
WH
GN
A le t n r at or ( R) T er m.
K 84 4
GY
O p rM on O i P l r es s .( L o w S etti n g)
K84 7
MonitoringCircuits
8 77
863 0 K843
171
Engi ne OilLeve l si Low
179
Abno r malBatteryCharge rmal ge
4 03
232
Water SeparatorDrainingDemand
4 05
GY
235
Hydrauli a ulic Oi l Le v elis L vel ow ow
410
W H
Act oi n A alr m Ac
236
HydraulicOil Filter is Clogged
4 12
BU
Ope r aot rM o n i t or C o olF l ow
K84 9
237
Overload l oadWarn i ng ing
4 30
BU
Ope r aot rM o n i t or A i rF itle r
K85 0
K84 8
GN
Stem3Exten d SW
C= Locatedinsideofleftconsole.
S te m4 E xt en dS W
D= Locatedunderplatform .
PU
S t em 3R ert a tc S W
E = Located around relay panel.
WH WH
S te tem4 R et ar ct SW
YL
A t ch S t e m 1S wni gC a nc el
BR
A t ch S t e m 2S wni gC a nc e l
H yd a r ul ci F li e t rS W
K 85 1
BU
A tc hS e t m3 S wi ng C an ce l
H y dr a u l i cO i T l e mp S e n sor
K 85 2
GN
A t ch S t e m 4S wni gC a nc el
862
Spec i alFilte ial r si Cl ogge d
4 92
GY
K 85 5
PK
Sep ara t eV avl eP R V
863
AutomaticGreasingFailure
GN
4 96
BU
F M IN o .
F a li u re D e sc r p i toi n
0
Data vali d butabovenormaloperationa l range .
1
Data vali d butbelow n ormal o ormal perationalrange. perational
2
Data e rratic, intermittent,or ncorrect. rratic, i
H yd O li L ev el S wi ct h E ng ni eO li L ev el 1 2 VS up p ly
K85 6 K 85 7
A TT S te m2 C on tP RV ( A)
YL
A TT S e t m3 C on tP RV ( A)
BR
A TT S et m4 C on tP RV ( A)
BU
A TT S e t m1 C on tP RV ( B)
GN
A T TS t e m 2C o nt P R V( B )
GY
A TT S e t m3 C on tP RV ( B)
E47 4
OR
L etf J o s y tci k T h u m bw h ee l
K86 1
PK
A t S te m3 M od ul at o i n
PU
A t S te m4 M od ul at o i n
E 48 0
WH
O LW DA al m r C an ce lS wi tc h
K 86 2 K 86 3 K 86 4
O LW DP e r ss ur eS en so r
K 86 5
PU
GN
T r av e A l la r mC a nc e Il n di c a tor
K86
WH
H 46 6
BU
A EC M od eI nd ci at or
K8 67
H 46 7
WH
H 4 73
BR
6
Currentabovenormalor gr oundedcircuit. Mechanic al systemnot resp al ondingproperly. onding
S o lG nd 2 SoG l nd 3 S ol G nd 4
BR
R eile fC h e c k 3 S ol e n oid
BU
R eile fC h e c k 2 S ol e n oid
5 01 50 6
Abno r malupdate. rmal
W pi er - F ro nt ( Lo w)
R ad oi S pe ak er - L ef t
K 90 6
GN
S wi ng B a r ke S ol - S gi na l
R a di oS pe a e k r- L ef t ( C om mo n )
K 90 7
BU
S wni gB r a k eS ol - + B
R a di oS p e ake r - R i gh t
L96 8
OR
Ele cto r ni cP u m p C o nt r olP sV avl e( - )
L969
WH
Electron t ronic PumpContr ol Ps Valve (+)
BR
13
Outof calib a lib r atio ratio n. n.
512
GN
Radio Spea k er- Right (Common) ker
514
P U
5 30
OR
14
Parameterfailures. Parameterfailures.
16
Parameternot availabl e.
A/C Unit A/ W as he rR g i ht
K9 04
L972 L 97 3
BU
B U
Level Symbol
Flow Symbol
25
1
5
Normally open switch that will close with an increase of a specific condition (temp-press-etc.). 7
35
Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.
17 6
22
21
P um pD si ch a r ge - S gi na l
19 7
16 11
Normally closed switch that will open with an increase of a specific condition.
37 9
G
L ow Idle SW
GN
17
A
29 6
W at er S ep ar at or L ev el S W
GN
Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.
T ra ve lR g i ht P e r ss ur eS wi tc h T r av e L l etf P r e s s ur eS wtic h
WH
B A
18
K8 68
GN BU
H 4 76
E
D 2-
ElectricalSchematicSymbolsAnd Definitions
A TT 1R el ei fP RV
K 86 9
H 47 4 H 4 75
Currentbelownormalor ope n circ uit. uit.
34
J- 7 G-1
U n i t- Wi p er C o n rt o l
5
A TT 2R el ei fP RV
Ta r e v lM od eI nd ci at or
Voltageabovenormalor sho rted hi rted gh. Voltagebelownormalor sho rted ow. rted l
5
F-6
Unit - Indicator
40
1Wa y / 2Wa y Con t Sol
T r av e S l t ar i g h tP r e ssu r eS wtic h
3
U nti - A i rC o nd ti i on e r/ H e at e r U n i t- H e at e rC o n rto l
G = Located around Hydraulic Tank and Fuel Tank.
A TT S e t m4 C on tP RV ( B)
PK
PK
H 4 65
4
7
OR
H 44 6
15 17
SOLENOID SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet c an open or close a valve or move a piece of metal that can do work. MAGNETICLATCHSOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.
A T T S et m 1C o nt PR V( A )
WH
K 85 9
A t Se t m1 M od ul at o i n
E 47 6
P U
K 85 8
K 86 0
GY
E 47 5
Failure Mode Identifiers (FMI)¹
F u el Lev e l
WH
GN
CIRCUITBREAKER(C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not des troy the circuit breaker and it can be reset to become part of the circuit again.
B
16 18
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. RELAY (Magnetic It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.
F= Locatedaroundpilotmanifold.
OR PK
495
J - 12
SENDER SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resi stance changes to give an indication to the gauge of the temperature or pressure.
B = Located inside of right console.
4 87
E 47 2
B 2-
Sen s o r- W aet rS e p ara t o rL ev e l
FUSE - A component in an electrical circuit that will open the circuit if too much current flows FUSE through it. REED SWITCH SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
T
Machine locations are repeated for components located close together.
ConnectorLocation R es s i at nc e( Oh ms ¹) 20824-25451 @ 0 °C (32 °F) 6134-7496 @ 25 °C (77 °F) 3989-4875 @ 35 °C (95 °F) 2224-2718 @ 50 °C (122 °F) 973-1189 @ 75 °C (167 °F) 475-522 @ 100 °C (212 °F) 221-269 @ 125 °C (257 °F)