INTERNATIONAL GENERAL CERTIFICATE (2014 spei!iation"
Candidate’s observation sheet
IGC# $ T%E %EALT% AN& 'AFET )RACTICAL A))LICATION A))LICATION
't*d 't*den entt Na+e Na+e,,
-*ah -*aha+ a++a +ad d .ais .aiser er Fahe Fahee+ e+
't*de t*dent nt N*+b N*+ber er,,
)a ae Insp nspeted, ted,
Itte Itteha had d Che+ he+ia Ltd td Lahore hore
&ate o! Inspe petio tion, 02 3 02 3 2014
Observation %aards and Conse5*enes
Item 01 01
I++ediate ation,
Worker was working in the hazardous Chemical area.
!rovide !!" to the workers
Chemicals hazard, i.e, Calcium Carbonate, Hydro-Chloric Acid, Acid, Calcium Chloride, coal and Flocculent. Calcium Chloride is irritant to skin and eyes. Hydro-Chloric Acid Acid is corrosive to the eyes, skin, and mucous membranes. Lung and skin roblems such as black lung disease, is caused by inhaling coal dust.
03 02
Contro -eas*res I++ediate3on6er ter+ ation
Observation,
%aard 7 Conse5*enes,
0021 0021/4 /44 4
Health surveillance
(egularly "#osure limit to chemical will decrease by $ob rotation.
House-keeing was not good in the ware house o) the Calcium Chloride and in bagging section. As calcium chloride rills and mud had combined to )orm the sliery sur)ace.
+n urgent basis clean the )loor clean and kee it clean all the time.
1 | P a g e
& 'onth
Lon6 Ter+,
I++ediate ation,
*li hazards, collision hazards between )orkli)t and edestrian and )orkli)t with )i#ed structure. Can cause severe in$ury to edestrian or damaging o) )orkli)t truck.
%mmediate
'hort ter+,
Observation
%aard 7 Conse5*enes,
Ti+e 'ae
'hort ter+,
%mmediate
+ne week
"nsure roer housekeeing o) the Worklace on daily basis.
Lon6 Ter+, 'onitor and check worklace regularly. 'ake emloyees aware o) the ha zards by roviding in)ormation and training.
(egular
INTERNATIONAL GENERAL CERTIFICATE (2014 spei!iation"
Candidate’s observation sheet
IGC# $ T%E %EALT% AN& 'AFET )RACTICAL A))LICATION
't*dent Na+e,
-*aha++ad .aiser Fahee+
't*dent N*+ber,
)ae Inspeted,
Ittehad Che+ia Ltd Lahore
&ate o! Inspetion, 02 3 02 3 2014
Observation %aards and Conse5*enes
Item
03
Contro -eas*res I++ediate3on6er ter+ ation
Observation
I++ediate ation,
From main gate to lant area there was two ways route )or the vehicle and the edestrian was using the same route. he )orkli)t truck was running in the way and collision with vehicles and edestrian can cause in$ury.
!rovide signages / sto / , seed limit 0 km
%aard 7 Conse5*enes,
*egregate the area )or vehicles 1 edestrians by barriers
Collision hazard !ersonal %n$ury, edestrian in$ury, , roerty damage, ecause o) one way )rom main gate to lant area, collision with edestrian, vehicles, can cause in$ury
04
0021/44
wo weeks
+ne month
Lon6 Ter+, !rovide searate entry 1 e#it routes with solid artition in between edestrian and vehicle.
I++ediate ation,
Light was inade2uate in the lant area and in worklace, and can cause in$ury to worker. %nade2uate lighting can cause a hazard o) sli or tri due to uneven ground, due to sliery action o) calcium chloride on the )loor.
%nstall ade2uate lighting within the Worklace so that eole can able to see any hazards.
%aard 7 Conse5*enes,
4se natural lights such as roo) lights, Where natural light is not satis)actory. 4se arti)icial lighting.
'hort ter+,
Lon6 Ter+, !eriodic maintenance and insections o) arti)icial lighting and relacing them )rom time to time.
2 | P a g e
%mmediate
'hort ter+,
Observation
ri and sli hazards 3ue to sli or tri, a severe in$ury can be haened.
Ti+e 'ae
%mmediate
wo Week
+ngoing
INTERNATIONAL GENERAL CERTIFICATE (2014 spei!iation"
Candidate’s observation sheet
IGC# $ T%E %EALT% AN& 'AFET )RACTICAL A))LICATION
't*dent Na+e,
-*aha++ad .aiser Fahee+
't*dent N*+ber,
)ae Inspeted,
Ittehad Che+ia Ltd Lahore
&ate o! Inspetion, 02 3 02 3 2014
Observation %aards and Conse5*enes
Item
05
I++ediate ation,
lowers were creating a large noisy sound during +eration.
'inimise work e#osure limit
5oise Hazard. 5oise at work can cause hearing loss that can be temorary or ermanent. Hearing loss is not the only roblem. !eole may develo tinnitus 6ringing, whistling, buzzing or humming in the ears7.
06
'hort ter+,
Lon6 Ter+,
Calcium Chloride dust was coming out )rom many damaged or leaked lines, )rom )ine collector and )rom dust blower.
Welding o) the lines those have leakages.
'hort ter+, (elace the lines those are too much damaged with new lines.
*i# 'onth
%mmediate
wo Week
(egularly
9ee routine monitoring and insection o) the lines
I++ediate ation,
Worker was working in the carenter worksho to )orm wooden material )or allet )ormation.
!rovide !!" to the worker.
%aard 7 Conse5*enes,
!rovide sa)eguard to the sander.
3 | P a g e
wo Week
Lon6 Ter+,
Observation
Contact Hazards Can cause in$ury to worker
%mmediate
"liminate8 *ubstitute with less noise blower.
I++ediate ation,
3ust hazard. Calcium Chloride !ower %rritant, Causes irritation to skin, eyes and resiratory organs. Harm)ul i) inhaled or swallowed. "))ects can be ossible coughing, sneezing, asthma and blocked )ilters o) machines.
Ti+e 'ae
Fit sound-roo) enclosure, Acoustic shielding. Fit silencers, balance machine, or mount on anti-vibration mountings.
Observation
%aard 7 Conse5*enes,
07
Contro -eas*res I++ediate3on6er ter+ ation
Observation
%aard 7 Conse5*enes,
0021/44
Lon6 Ter+,
%mmediate
+ne 'onth
INTERNATIONAL GENERAL CERTIFICATE (2014 spei!iation"
Candidate’s observation sheet
IGC# $ T%E %EALT% AN& 'AFET )RACTICAL A))LICATION
't*dent Na+e,
-*aha++ad .aiser Fahee+
't*dent N*+ber,
)ae Inspeted,
Ittehad Che+ia Ltd Lahore
&ate o! Inspetion, 02 3 02 3 2014
Observation %aards and Conse5*enes
Item
08
Contro -eas*res I++ediate3on6er ter+ ation
Observation
I++ediate ation,
Worker was li)ting the large buckets o) lime owder )rom the lime hea and was mi#ing with calcium chloride solution to neutralize it in neutralization tank reeatedly.
!rovide $ob rotation with other riggers
%aard 7 Conse5*enes,
09
0021/44
'hort ter+, !rovide trolley
%nstall conveyer )rom hea o) lime to lime tank.
Observation
I++ediate ation,
%aard 7 Conse5*enes, "lectrical hazard "lectric shock, Fire 1 e#losion Hand vibration syndrome, 5oise
Observation Chemical sewage drain system was made o) sanitary and at some oints cover was not installed and light was not good at those !oints.
%aard 7 Conse5*enes, Falling hazard into sewage drains. Can cause serious in$ury or death
4 | P a g e
+ne week
wo 'onth
%mmediate
(eair the handle 1 change the )le#
'hort ter+, %n)orm the maintenance sta)) to do the re use check be)ore using electrical e2uiments
Weekly
Lon6 Ter+, Conduct monthly insection o) all electrical e2uiments 1 reair i) needed.
10
%mmediate
Lon6 Ter+,
'anual Handling, Can cause back bone roblem, sli disc issue, Hernia, can cause musculoskeletal disorders 6'*3s7.
"mloyee using hand drill machine with broken handle 1 corroded )le#
Ti+e 'ae
I++ediate ation,
: month %mmediate
%mmediately barricade the oen oints.
'hort ter+, Close the oen oints by sanitary work or by keeing covers made o) any material
Lon6 Ter+, "rect roer and good sewage drain system 1 roerly out o) assage area.
wo week
wo month
INTERNATIONAL GENERAL CERTIFICATE (2014 spei!iation"
Candidate’s observation sheet
IGC# $ T%E %EALT% AN& 'AFET )RACTICAL A))LICATION
't*dent Na+e,
-*aha++ad .aiser Fahee+
't*dent N*+ber,
)ae Inspeted,
Ittehad Che+ia Ltd Lahore
&ate o! Inspetion, 02 3 02 3 2014
Observation %aards and Conse5*enes
Item
11
Observation
I++ediate ation,
Ti+e 'ae
%mmediate
!rovide )re2uent breaks
'hort ter+,
%aard 7 Conse5*enes,
'ake the assessment o) worklace to rovide standard 3*" arrangements to suit the worker.
W(4L3, "yes strain, ack ain, Cervical sondylosis
Lon6 Ter+,
Observation
I++ediate,
+bserved that there was no notice board to give the in)ormation about rocedures and di))erent in)ormation to workers to udate.
%aard 7 Conse5*enes, 3iscilinary Hazard. Lack o) knowledge and in)ormation 6(egulatory, Comany olicies, 1 working rocedures7, un cometent workers, and develoment o) negative culture.
13
Contro -eas*res I++ediate3on6er ter+ ation
+bserved one emloyee sitting in o))ice in odd osture in )ront o) comuter
"rgonomic Hazard,
12
0021/44
Observation
here must be a suervisor who in)ormed to workers about rules and laws about their seci)ic $ob.
%mmediate
'hort Ter+, here must be one notice board containing comany olicy, (ules 1 (egulations and other in)ormation.
+ne week
Lon6 Ter+, Conduct insection and rovide training to emloyee and kee them udate about comany rules, laws and $ob related in)ormation.
I++ediate,
here were no roer washing areas )or workers.
%aard 7 Conse5*enes,
raining to emloyees and give them in)ormation about ersonal hygiene.
5 | P a g e
+ne month
!rovide 3*" instead o) Comuter.
Following good hygiene ractices.
iological Hazard. iological hazards due to oor e rsonal hygiene can cause health roblems such as in)ections and diseases.
+ne month
+ngoing %mmediate
'hort Ter+, +ne week
Lon6 Ter+, uild u a washing area )or workers nearby workers changing room8 locker area and rovide roer ventilation system.
+ne 'onth
INTERNATIONAL GENERAL CERTIFICATE (2014 spei!iation"
Candidate’s observation sheet
IGC# $ T%E %EALT% AN& 'AFET )RACTICAL A))LICATION
't*dent Na+e,
-*aha++ad .aiser Fahee+
't*dent N*+ber,
)ae Inspeted,
Ittehad Che+ia Ltd Lahore
&ate o! Inspetion, 02 3 02 3 2014
Observation %aards and Conse5*enes
Item
14
Contro -eas*res I++ediate3on6er ter+ ation
Observation
I++ediate,
+bserved that in the reaction area to )orm calcium chloride solution )rom hydro chloric acid and calcium carbonate. he hydro chloric storage tank )oundation was damaged and )umes were coming out )rom to o) tanks and acid drain valve was leaked.
!rovide !!" to the worker and shower water in the leakage oint to avoid )rom )umes.
%aard 7 Conse5*enes, Falling, Health hazard and chemical hazard. Can cause severe in$ury to worker in case o) )alling o) tank because o) weak and damaged )oundation. "#osure to high )umes can cause breathe roblem 1 can lead to chronic in$ury, worker can be senseless be)ore reach to sa)e lace, or can sli8 tri or )all on same level in running to take breathe in sa)e environment.
15
0021/44
'hort Ter+, %nstall line at to o) tank and ut the line in the vessel )illed with water so )umes could absorb in water and water can be drained. And install new valve.
he Chemical mist )rom the e#haust vent o) scrubber was generating li2uid drolets and those were )alling around the lant area and on the worker at worklace, such mist being absorbed through the skin and mucus membrane o) eye and can cause skin roblems such as dermatitis and irritation.
Wear ersonal rotective e2uiments *uch as coveralls and gloves. 4sing cream to )orm a barrier to revent hazardous chemical getting into the body and skin.
6 | P a g e
hree week
+ne 'onth
*hi)t acid storage tanks to away )rom the worklace and with strong )oundation and roer )umes collection system.
I++ediate,
Health and chemical hazard, he Chemical li2uids such solvents being absorbed through the skin and mucus membrane o) eye and can cause skin roblems such as dermatitis and irritation.
%mmediate
Lon6 Ter+,
Observation
%aard 7 Conse5*enes,
Ti+e 'ae
'hort Ter+,
%mmediate
+ne week
Adoting good hygiene ractices. 'inimize the )re2uency and duration o) eing e#osed to mist. Lon6 Ter+ !rovide mist collector or mist absorber at the discharge o) scrubber.
hree 'onth
INTERNATIONAL GENERAL CERTIFICATE (2014 spei!iation"
Candidate’s observation sheet
IGC# $ T%E %EALT% AN& 'AFET )RACTICAL A))LICATION
't*dent Na+e,
-*aha++ad .aiser Fahee+
't*dent N*+ber,
)ae Inspeted,
Ittehad Che+ia Ltd Lahore
&ate o! Inspetion, 02 3 02 3 2014
Observation %aards and Conse5*enes
Item
16
0021/44
Contro -eas*res I++ediate3on6er ter+ ation
Observation
I++ediate,
Combustion air )an and moving arts cover was oen in hot air coal )urnace lant.
!rovide awareness to every worker at worklace about it. And rovide ersonal rotective e2uiments
%aard 7 Conse5*enes,
'hort Ter+,
"ntanglement hazard Worker can came in entanglement with the moving arts o) the combustion air )an and can cause sever in$ury.
!rovide temorary cover to the moving arts o) the combustion air )an
Lon6 Ter+,
Ti+e 'ae
%mmediate
wo 3ay
+ne 'onth
%nstall roer )i#ed sa)e guard to the moving arts o) the combustion air )an.
17
Observation
I++ediate,
railing Cables were laid down on the )loor and leading to the anel o) welding work.
*ecure trailing cables le)t unattended on the )loor sur)aces. remove +bstructions in the walkway.
%aard 7 Conse5*enes, (isk o) sli, tri and )all o) workers in the worklace area which may cause cuts and bone )ractures.
'hort Ter+,
wo days
"nsure roer housekeeing o) the Worklace on daily basis. 'ake lans to reroute electrical cables.
Lon6 Ter+, 'onitor and check cables. make emloyees aware o) the hazards by !roviding instructions and suervision.
7 | P a g e
%mmediate
; 3ays
INTERNATIONAL GENERAL CERTIFICATE (2014 spei!iation"
Candidate’s observation sheet
IGC# $ T%E %EALT% AN& 'AFET )RACTICAL A))LICATION
't*dent Na+e,
-*aha++ad .aiser Fahee+
't*dent N*+ber,
)ae Inspeted,
Ittehad Che+ia Ltd Lahore
&ate o! Inspetion, 02 3 02 3 2014
Observation %aards and Conse5*enes
Item
18
Observation
0021/44
Contro -eas*res I++ediate3on6er ter+ ation I++ediate, %nsection o) all )ire e#tinguishers,
Few )ire e#tinguishers are emty. his can cause delay while e#tinguishing )ire during any )ire emergency.
%aard 7 Conse5*enes,
'hort Ter+, (elace emty )ire e#tinguisher with new )ire e#tinguisher.
Lon6 Ter+,
19
3isciline Hazards. Can increase the severity o) accident.
%ndent new )ire e#tinguishers.
Observation
I++ediate,
(igger was not resent during li)ting o) ies also there was no tag lines attached with the susended load.
(igger should be resent at the worksite all the time during li)ting rocess< tag line should be attached with the susended load to control.
%aard 7 Conse5*enes, Falling and collase Hazard Can lead to ersonal in$ury due to imroer li)ting, ersons caught between ie and ie layer during li)ting and e2uiment damage.
'hort Ter+,
%mmediate
wo days
+ne 'onth
%mmediately
wo Week
All ersonnel should be trained )or li)ting sa)ety rocess. !roer li)ting ractice should be reared and should be )ollowed by all ersonnel.
Lon6 Ter+, 'onitor li)ting activities regularly.
8 | P a g e
Ti+e 'ae
(egular
INTERNATIONAL GENERAL CERTIFICATE (2014 spei!iation"
Candidate’s observation sheet
IGC# $ T%E %EALT% AN& 'AFET )RACTICAL A))LICATION
't*dent Na+e,
-*aha++ad .aiser Fahee+
't*dent N*+ber,
)ae Inspeted,
Ittehad Che+ia Ltd Lahore
&ate o! Inspetion, 02 3 02 3 2014
Observation %aards and Conse5*enes
Item
20
21
0021/44
Contro -eas*res I++ediate3on6er ter+ ation
Observation
I++ediate,
3uct was cracked so sca))olding work was carried out to maintenance work on duct between rill tower and cyclone.
Fi#ed the guard rail 1 toe board
%aard 7 Conse5*enes,
*ca))old training 6erection 1 dismantling 7
*ubstandard sca))olding guard rail 1 toe board are missing which will allow the workers, tools or material to )all )rom height thereby seriously in$uring the other workers.
Lon6 Ter+,
Observation,
I++ediate,
Welding work was carried out in the erection o) new 2uench cooler design, burner duct designing and cooling tower )an cover designing in the welding house.
'aking eole aware o) the hazard. !roviding ersonal rotective e2uiments such as sa)ety goggles to rotect against ultra violet radiations emitted.
%aard 7 Conse5*enes, (isk o) inhaling welding )umes which can cause the disease known as blue metal )ever and high temeratures during welding activity can cause burns.
'hort Ter+,
%mmediate
+ne Week
(egular
*trict monitoring 1 suervision o) sca))olding oeration.
'hort Ter+,
+ne week
wo week
(edesign the worklace and ensure su))icient ventilation to avoid the danger o) inhaling welding )umes
Lon6 Ter+, %nstall local e#haust ventilation to eliminate the ossibility o) breathing welding )umes.
9 | P a g e
Ti+e 'ae
wo month
INTERNATIONAL GENERAL CERTIFICATE (2014 spei!iation"
Candidate’s observation sheet
IGC# $ T%E %EALT% AN& 'AFET )RACTICAL A))LICATION
't*dent Na+e,
-*aha++ad .aiser Fahee+
't*dent N*+ber,
)ae Inspeted,
Ittehad Che+ia Ltd Lahore
&ate o! Inspetion, 02 3 02 3 2014
Observation %aards and Conse5*enes
Item
22
Observation, 3uring rocess o) drying o) calcium chloride solution to )orm calcium chloride rills, roblem came inside the rill or drying tower, there was one way to go and come )rom inside rill tower. Worker entered to rill tower to check nozzle and also )luidized bed checking was re2uired due to arameters variation. %nside bed environment was hot and temerature was too high.
%aard 7 Conse5*enes, "nvironment Hazard and con)ined sace hazard. 'ay cause heat e#haustion and heat stroke.
23 Observation, "#cavation work was carried out )or the installing new %3 )an blower in the coal )urnace lant. And area was not barricade.
0021/44
Contro -eas*res I++ediate3on6er ter+ ation I++ediate,
%mmediate
!rovision o) ade2uate wel)are )acilities such as drinking water. !roviding re)ugees and moderate environment to worker a)ter coming out that heated con)ined sace.
hree week
'hort Ter+, %nstall strainer in the )eed line, i) any blockage iece came in )eed line can remove outside the !rill or drying tower to rovide sa)e work system to worker.
*i# 'onth
Lon6 Ter+, %nstall camera inside the !rill or drying tower to watch the )luidized bed height and condition o) soilage or non soilage.
I++ediate,
%mmediate
4se sto blocks to revent vehicles +verrunning. arriers and signs to !revent eole )alling into e#cavations. +ne week
%aard 7 Conse5*enes,
'hort Ter+,
Falling Hazard (isk o) eole, material and e2uiments )alling into the e#cavations and the ossible results could be )atalities.
+rganizing a good tra))ic management system in lace. ra))ic routes should be clearly marked.
Lon6 Ter+, "#cavations must be insected at the eginning o) the shi)t on daily basis. All ersonnel need to be trained and cometent to carry out their tasks sa)ely.
10 | P a g e
Ti+e 'ae
wo week
INTERNATIONAL GENERAL CERTIFICATE (2014 spei!iation"
Candidate’s observation sheet
IGC# $ T%E %EALT% AN& 'AFET )RACTICAL A))LICATION
't*dent Na+e,
-*aha++ad .aiser Fahee+
't*dent N*+ber,
)ae Inspeted,
Ittehad Che+ia Ltd Lahore
&ate o! Inspetion, 02 3 02 3 2014
Observation %aards and Conse5*enes
Item
24 Observation, he electrical system in the main electrical anel room was oen 1 unattended
%aard 7 Conse5*enes, Fire 1 e#losion "lectrocution *hort circuit
25
0021/44
Contro -eas*res I++ediate3on6er ter+ ation I++ediate,
Lock out tag out rocedure should be used in case o) any maintenance or troubleshooting %t should be under control o) ermit to work system
I++ediate,
o install )ilter ressure in the chemical area, the construction work was under rogress and worker was using drill machine.
!rovide >loves to the worker
%aard 7 Conse5*enes,
!rovide training and suervision
=ibration Hazard Hand arm vibration syndrome, numbness and blanching o) )ingers, reduction in the de#terity
Lon6 Ter+,
Observation,
I++ediate,
Worker was smoking in the warehouse o) )uel storage.
!lace rohibition sign )or no smoking
'hort Ter+,
'hort Ter+,
+ne Week
(egular
%mmediate
+ne Week
!rovide training and suervision to the emloyees
Lon6 Ter+, %nstall smoke detector in the warehouse
11 | P a g e
%mmediate
!rovide $ob rotation a)ter intervals
26
Fire hazard and disciline hazard. (esult in severe in$uries and roerty damage
%mmediate
he electrical system should be always locked 1 secured
Observation,
%aard 7 Conse5*enes,
Ti+e 'ae
wo week
INTERNATIONAL GENERAL CERTIFICATE (2014 spei!iation"
Candidate’s observation sheet
IGC# $ T%E %EALT% AN& 'AFET )RACTICAL A))LICATION
't*dent Na+e,
-*aha++ad .aiser Fahee+
't*dent N*+ber,
0021/44
)ae Inspeted,
Ittehad Che+ia Ltd Lahore
&ate o! Inspetion, 02 3 02 3 2014
Good )raties,
Good Practices
Maintain
Keep it up
!rovidence o) door to door ick and dro Maintain it because it is good service to workers service )rom comany side is a good practice. ractice, it must be continue and maintain.
Keep up
*tore house and maintenance worksho was away )rom hazardous area and it was well ventilated and managed everything in good order is a good ractice.
Maintain it because it is good practice.
Keep up
Chemical and )lammable chemical store house was searated and was little away )rom the lant area and was out o) any hazards range, and was well cleaned.
Maintain it because it is good practice.
Keep up
3rinking water )ilters changed a)ter regular intervals is a good ractice to maintain good health o) emloyees.
Maintain it because it is good practice.
Keep up
'edical )acilities are good and 2uick service in case o) any emergency is a good thing to maintain good standard o) health and sa)ety standards.
Maintain it because it is good practice.
Keep up
Maintain it because it is good practice.
Keep up
Canteen was near to rest rooms and well maintains and com)ort and cleaned and hygienic )oods were rovided.
12 | P a g e