Introduction Butene-1 is a colourless flammable gas. Butene-1 is used as co monomer in the production of high density polyethylene (HDPE) and linear low density polyethylene (LLDPE). 1-Butene, 1-Butene, an organic organic chemical chemical belonging to the family of alpha alpha olefins, olefins, is
a
colou lourless
combustible
gas.
There
are
various
methods
of
prod produc ucti tion on of 1-Bu 1-Bute tene ne,, such such as from from refi refine nery ry crud crude e stre stream am of C4 hydrocarbons dimerization
and of
natural
ethylene,
compressed liquefied gas.
gas, which
dehydrogenation is
stored
and
of
butane
transported
and as
It find finds s major major appl applic icat atio ions ns as co-m co-mon onom omer er in manu manufa fact ctur ure e of high high density poly-ethylene (HDPE), linear low density poly-ethylene (LLDPE), whic which h are are used used for for food food and and nonnon-fo food od pack packag agin ing g such such as bags bags and and stretch
wraps,
toys,
containers,
pipes,
etc.,
in
production
of
polyethylene/ polypropylene resins having properties such as flexibility as well as high tear str strength. 1-Butene is also lso used to produce valeraldehyde,
polybutene,
butadiene,
butylene
oxid xide,
maleic
anhydr anhydride ide,, Second Secondary ary Butyl Butyl Alcoho Alcoholl (SBA) (SBA) and Methy Methyll Ethyl Ethyl Keton Ketone e (MEK).
In
addition
to
this,
1-Butene
finds
application
as
an
intermediate for manufacturing of plasticizers, antioxidants, corrosion inhibitors, herbicides and as additives used in hydraulic and lubricating oils.
1-Butene is predominantly used in the production of polyethylene. It is used as a comonomer in a range of polyethylene applications such as flexib xible and rigid packag kaging. ng. It is also used in oilfield drillin ling applications, as it has low volatility, low odor, and aids in anaerobic biodegradation biodegradation in marine environment.
Mark Ma rket et Ou Outl tloo ook k The global 1-Butene market is projected to reach USD 4.21 billion by 2021, at a CAGR of 7.1% from 2016 to 2021. The linear low-density polye olyeth thyl ylen ene e (LL (LLDPE) DPE) segme egmen nt led led the 1-B 1-Buten utene e mark arket, due to increasing demand of LLDPE across industries such as packaging, food & bevera beverages ges,, and constr construct uction ion.. The global global supply supply-de -deman mand d scenar scenario, io, regi region onal al trad trade e flow flow anal analys ysis is,, pric price e anal analys ysis is of 1-Bu 1-Bute tene ne and and plan plantt capacity of the leading players are covered in the report. The 1-Butene market has been segmented on the basis of application (LLDPE, HDPE, Valeraldehyde, and others), and by region (North America, Europe, AsiaPacific, and Rest of the World).
Strong demand for polyethylene, the largest market sector at 65%, will keep butene-1 in demand despite competition from other co-monomers hexane-1 and octane-1. Linear low-density polyethylene (LLDPE) and high-density polyethylene (HDPE) resins are growing at respective rates of 1.5% and 3% annually. Because of the co-monomer displacement by other alkenes in the fastest growing segments of the polyethylenes, buta utane-1 ne-1 will ill expe xperie rience nce grow rowth of som somewha ewhatt less less than han half half the the thermoplastics' growth rates. Butene-1 is less expensive than the alternative co-monomers, so the loss loss in mark market et shar share e is some somewh what at miti mitiga gate ted d by the the more more favo favora rabl ble e economics of production.
Asia Pacific (China, India, ASEAN), Butene-1 Market, By Application, 2015 (US$ Mn)
The Asia Pacific market for butene-1 is highly consolidated in terms of geography and is domin minated by China. While India and ASEAN countries are key contributors to the market’s revenues, they have a scarcity of suppliers as well as large-scale manufacturers of butene-1, and the markets are thus undersupplied. The market in China, on the other hand, is oversupplied and helps satisfy the demand for butene-1 in the rest of the Asia Pacific. Of the key applications of butene-1, the segment of polyethylene comonomers account for over 65% of the overall market.
In terms of geography, China held a nearly 64% share in the market and is expected to continue dominance over the forecast period as well. Presence of a large supplier base and vast production facilities have made the China butene-1 market oversupplied. The demand for alpha olefins is also likely to increase in the Middle East owing to large-scale oilfield drilling activities in the region. In additio ition, n, 1-Bu -Buten tene is used sed as a cop copolym olyme er in the the prod roductio ction n of gasoline, butadiene, and other products, which increases its scope of applications in the developing countries.
In addition to these factors, the Asia Pacific market for butene-1 is also driven by the expansion of the packaging industry in the region in the past past few few year years. s. Plas Plasti tic c pack packag agin ing g mate materi rial als s form form one one of the the core core segm segmen ents ts of the the pack packag agin ing g indu indust stry ry.. As a larg large e numb number er of plas plasti tic c packaging materials are prepared from polybutylene-1, the flourishing packaging market is also expected to have a significant positive impact on the overall development of the Asia Pacific butene-1 market.
The main reason for the high demand for 1-Butene can be attributed to the increasing consumption of plastics and automobiles, which are its larges largestt end-us end-use e indust industrie ries. s. The growi growing ng plasti plastics cs indust industry ry worldw worldwide ide drives the market for 1-Butene, and demand is expected to be higher in emerging countries. The rising demand for plastic packaging in food, pharmaceutical, and other industries is boosting the plastics market, which in turn is expected to drive the alpha olefins market. 1-Butene is used used as a copo copoly lyme merr in the the prod produc ucti tion on of gaso gasoli line ne,, buta butadi dien ene, e, and and other products, which increases its scope of applications.
Major Queries/Questions Answered in the Report? 1. What is ButeneButene-1 1 Manufact Manufacturin uring g industr industry y? 2. How has the Butene-1 Butene-1 Manufacturing industry performed so far and how will it perform in the coming years ? 3. What is the Project Feasibility of Butene-1 Manufacturing Plant ? 4. What are the requ requireme irements nts of Work Working ing Capit Capital al for setting up Butene-1 Manufacturing plant ?
5. What is the structure of the Butene-1 Manufacturing Busin Bu sines ess s an and d wh who o are are th the e key/ key/ma majo jor r play player ers s? 6. What is the the total project cost for setting up Butene-1 Manufa Man ufactu cturin ring g Bus Busine iness? ss? 7. What are are the operating operating costs costs for settin setting g up ButeneButene1 Manufac Manufactur turing ing plant plant ? 8. What are the machinery requirements fo r setting Manufa Man ufactu cturin ring g plant plant ?
and up
equipment Butene-1
9. Who are th the e Sup Suppli pliers ers and Man Manufa ufactu cture rers rs of Pla Plant nt & Machinery for setting up Butene-1 Manufacturing plant ? 10.. What 10 What ar are e th the e re requ quir irem emen ents ts of ra raw w ma mate ter ria iall fo for r settin set ting g up Buten Butene-1 e-1 Manu Manufac factur turing ing plan plantt ? 11. Who are the Suppliers and Manufacturers of Raw mate ma teri rial als s fo for r se sett ttin ing g up Bu Bute tene ne-1 -1 Ma Manu nufa fact ctur urin ing g Business? 12. What What is the Man Manufa ufactu cturin ring g Pro Proces cess s of But Butene ene-1? -1?
13. What is the total size of land required for setting up Butene-1 Bute ne-1 Manufa Manufactur cturing ing plant plant ? 14. What wil illl be the income and expenditures for Butene-1 Bute ne-1 Manufa Manufactur cturing ing Busin Business? ess? 15. What are the Projected Balance Sheets of Butene-1 Manufa Man ufactu cturin ring g plant plant ? 16. What are the requirement of utilities and over ov erhe head ads s fo for r se sett ttin ing g up Bu Bute tene ne-1 -1 Manu Manufa fact ctur urin ing g plant? 17. What is the Built up Area Requirement Requirement and cost for setting up Butene-1 Manufacturing Business?
18. What are the Personnel (Manpower) Requirements for setting up Butene-1 Manufacturing Business? 19. What are Statistics of Import & Export for Butene-1? 20.. What 20 What is the tim time e requir required ed to bre breakak-eve even n of Butene-1 Bute ne-1 Manufa Manufactur cturing ing Busin Business? ess? 21.W .Wh hat is the Break-Even Analysis of Butene-1 Manufacturing plant? 22.What are the Project financials Manufacturing Business?
of
Butene-1
23. What are the Profitability Ratio ios s of Butene-1 Manufacturing Project? 24.. What 24 What is th the e Se Sens nsit itiv ivit ity y An Anal alys ysisis-Pr Pric ice/ e/Vo Volu lume me of Butene-1 Manufacturing plant? 25.. 25
What ar What are e th the e Pr Proj ojec ecte ted d Pa Payy-Ba Back ck Pe Peri riod od an and d IRR of Bute Butene-1 ne-1 Manufac Manufacturin turing g plant? plant?
26. What is the Process Flow Sheet Diagram of Butene-1 Manufacturing project?
27.. 27
What ar What are e th the e Ma Mark rket et Op Oppo port rtun unit itie ies s fo for r se sett ttin ing g up Butene-1 Manufacturing plant?
28.. What 28 What is th the e Ma Mark rket et St Stud udy y an and d As Asse sess ssme ment nt fo for r setting setti ng up Butene-1 Butene-1 Manufact Manufacturin uring g Business? Business? 29.. Wh 29 What at is th the e Pl Plan antt La Layo yout ut for settin setting g up Buten Butenee-1 1 Manufacturing Business?
Our Detailed Project Report contains Introduction Properties Uses & Applications List of Plant & Machineries Miscellaneous Items and Accessories Instruments, Laboratory Equipments and Accessories Electrification, Electric Load and Water Maintenance, Maintenanc e, Suppliers/M Suppliers/Manufacturers anufacturers of Plant and Machineries Process of Manufacture Flow Sheet Diagram List of Raw Materials Availability of Raw Materials Requirement of Staff & Labour
Skilled & Unskilled Labour Requirement of Land Area Built up Area Plant Layout.
Along with financi cia al details as under: •
Assumptions for Profitability workings
•
Plant Economics
•
Production Schedule
•
Land & Building
Factory Land & Building
Site Development Expenses
•
Plant & Machinery
•
Indigenous Machinerie Machineries s
Other Fixed Assets
Furniture & Fixtures
Pre-operative and Preliminary Expenses
Technical Knowhow
Provision of Contingencies
Working Capital Requirement Per Month Month
Raw Material
Packing Material
Lab & ETP Chemical Cost
Consumable Store
Overheads Required Per Month Month And Per Annum Annum
Utilities & Overheads Overheads (Power, (Power, Water and Fuel Expenses etc.) etc.)
Royalty and Other Charges
Selling and Distribution Expenses
Salary and Wages
Turnover Per Annum
Share Capital
Equity Capital
Preference Share Capital
Project Financials •
Project at a Glance
Annexure
• Assumptions for Profitability workings ………………………..1 • Plant Economics……………… Economics……………………………………… …………………………………..2 …………..2 • Production Schedule……………… Schedule………………………………………… ………………………………3 ……3 • Land & Building……………………………………………….…… 4 Factory Land & Building Site Development Expenses
• Plant & Machinery……………………………………………..……..5 Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.)
• Other Fixed Assets………………………………………..........…....... 6 Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingencies • Working Capital Requirement Per Month ……………………….…7 Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store
• Overheads Required Per Month and Per Annum………….…….…8 Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses • Salary and Wages …………………………………………....……..9 • Turnover Per Annum ……………………………………….....… 10 • Share Capital…………………… Capital………………………………………… ……………………………….....11 ………….....11
Equity Capital Preference Share Capital
•
•
Anne An nexu xurre 1 :: Co Cost st of Pr Proj ojec ectt and and Me Mean anss of Fi Fina nanc ncee Annexur Anne xuree 2 :: Pr Profit ofitaabili bility ty and Net Cas Cash h Acc Accrua ruals ls
Revenue/Income/Realisation Expenses/Cos Expens es/Costt of Prod Products/S ucts/Services ervices/Items /Items Gross Profit Financial Charges Tota otall Cost Cost of Sal Sales es Net Profit After Taxes Net Cash Accruals
•
•
Annexure 3 :: Assessment of Working Capital requirements
Current Assets Gross Working Capital Current Liabilities Net Working Capital Working Note for Calculation of Work-in-pr ork-in-process ocess Annexuree 4 :: Source Annexur Sourcess and Dispos Disposition ition of Funds
www.entrepreneurindia.co
•
•
Annexure 5 ::
Projected Balance Sheets
ROI (Av (Average of Fix Fixed ed Assets) RONW (Av (Average of Share Capital) ROI (Av (Average of Tot Total al Assets) Annexure 6
::
Profitability Ratios
D.S.C.R Earnings Per Share (EPS) Debt Equity Ratio
•
Annexure Annexu re 7
::
Break-Even Analysis
Variable Cost & Expenses
Semi-Variab Semi-V ariable/Semi le/Semi-Fixed -Fixed Expenses Expenses
Profit Volume Ratio (PVR)
Fixed Fix ed Expenses / Cost
B.E.P
•
Annexure 8 to 11 :: Sensitivity Analysis-Price/V Analysis-Price/Volume olume
Resultan Resu ltantt N.P.B.T N.P.B.T
Resultant D.S.C.R
Resultant PV Ratio
Resultant DER
Resultant ROI
Resultant BEP
•
Annexure Annexu re 12 :: Sharehol Shareholding ding Pattern Pattern and Stake Stake Status
Equity Capital
Preference Share Capital
•
Annexure 13 :: Quantitative Quantitative Details-Output/Sales/Stocks
Determined Capacity P.A P.A of Products/Services
Achievab Achiev able le Efficiency/Yield % of Products/Services/Items
Net Usable Usable Load/Capacity of Products/Services/Items
Expected Sales/ Rev Revenue/ Income of Products/ Services/ Items
•
Annexure 14
::
Product wise Domestic Sales
Realisation •
Annexure 15
::
Total Raw Material Cost
•
Annexure 16
::
Raw Material Cost per unit
•
Annexure 17
::
Total Lab & ETP Chemical Cost
•
Annexure 18
::
Consumables, Store etc.
•
Annexure 19
::
Packing Material Cost
•
Annexure 20
::
Packing Material Cost Per Unit
•
Annexure 21
::
Employees Employ ees Expenses
•
Annexure 22
::
Fuel Expenses
•
Annexure 23
::
Power/Electricity Po wer/Electricity Expenses
•
Annexure 24
::
Royalty Roy alty & Other Charges
•
Annexure 25
::
Repairs & Maintenance Expenses
•
Annexure 26
::
Other Manufacturing Expenses
•
Annexure 27
::
Administration Expenses
•
Annexure 28
::
Selling Expenses
•
Annexure 29 :: Deprecia Depreciation tion Charges
Annexure 30 :: Deprecia Depreciation tion Charges M) •
–
as per Books (Total)
–
as per Books (P &
Annexure 31 :: Deprecia Depreciation tion Charges - as per IT Act WD WDV V (Total) •
Annexure 32 :: Deprecia Depreciation tion Charges - as per IT Act WD WDV V (P & M) •
•
Annexure 33 :: Interest and Repa Repayment yment - Ter Term m Loans
•
Annexure 34 :: Tax on Profits
•
Anne An nexu xurre 35 :: Pr Proj ojec ecte ted d Pa Payy-Ba Bacck Per Perio iod d and and IRR IRR
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Scope of the Report The report titled “Market Survey cum Detailed Techno Economic Feasibility Report on Butene-1. ” provides an insight into Butene1
market
in
India
with
focus
on
uses
and
applications,
Manufacturing Process, Process Flow Sheets, Plant Layout and Project Financials of Butene-1 project. The report assesses the market sizing and growth of the Indian Butene-1 Industry. While exp xpan and din ing g a cu curr rren entt bus usin ine ess or whi hille ven entu turi rin ng in into to new busi bu sine ness ss,, en entr trep epre rene neur urs s ar are e of ofte ten n fa face ced d wi with th th the e di dile lemm mma a of zeroing
in
on
a
suitable
product/line.
And
before
diversifying/venturing into any product, they wish to study the following aspects of the identified product:
• Good
Present/Future Demand
• Export-Import • Raw
Market Potential
Material & Manpower Availability
• Project
Costs and Payback Period
We at NP NPCS CS,, thro roug ugh h ou ourr re reli liab able le exp xper erti tis se in the proj ojec ectt consul con sultan tancy cy and mar market ket res resear earch ch fie field ld,, hav have e dem demyst ystifi ified ed the situation by putting forward the emerging business opportunity in the Butene-1 sector in India along with its business pros pr ospe pect cts. s. Th Thro roug ugh h th this is re repo port rt we ha have ve id iden enti tifi fied ed Bu Bute tene ne-1 -1 project as a lucrative investment avenue.
Tags Production Production_of_Bu _of_Butene-1 tene-1,, Buten utenee-1, 1,
1-Butene, 1-Butene,
Commercia Commercial_Prod l_Production uction_of_1-Bu _of_1-Butene, tene,
Buten utene_ e_1_ 1_P Produ roduc ction tion_P _Pro roc cess, ess,
Appli pplica cati tion on_o _of_ f_Bu Buta tane ne-1 -1,,
Colour Colourles less s Flamma Flammable ble Gas, Gas, Alpha Alpha Olefin Olefins, s, 1-Bute 1-Butene_ ne_Ind Indust ustry, ry, Chemic Chemical al Manufacturing, Chemical Industry, 1-Butene Compound, Project Report on 1-Butene
manufacturing
Industry,
Detailed_Project_Report_on_Butene_1_Production, Project_Rep Project_Report_on ort_on_Bute _Butene-1_Pr ne-1_Product oduction, ion, Pre-Invest Pre-Investment ment Feasibili Feasibility ty Study Study on Butene Butene-1 -1 Produc Productio tion, n, Techno Techno-Ec -Econo onomic mic feasib feasibili ility ty study study on Butene Butene-1 -1 Production Production,, Feasibilit Feasibility_rep y_report_on ort_on_Buten _Butene-1_Pro e-1_Producti duction, on, Free Project Project Profile Profile on
Bute Butene ne-1 -1
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Prod Produc ucti tion on,, project
Proj Projec ect_ t_pr prof ofil ile_o e_on_ n_11-Bu Bute tene ne_m _man anuf ufac actu turi ring ng,,
profile
on
Butene
Manufacture, Industrial Production of Butene-1
1
Production,
Butene
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Niir Project Consultancy Services (NPCS) can provide Detailed Project Report on
Butene-1 Manufacturing Industry. Industrial Production of 1Butene Butene-1 Market in Asia Pacific to reach US$787.8 million by 2026
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And before diversifying/venturing into any product, they wish to study the following aspects of the identified product: Good Present/Future Demand Export-Import Market Potential Raw Material & Manpower Availability Project Costs and Payback Period The detailed project report covers all aspect of business, from analyzing the the mark market et,, conf confir irmi ming ng avai availab labil ilit ity y of vari variou ous s nece necess ssit itie ies s such such as Manuf Manufact acturi uring ng Plant, Plant, Detail Detailed ed Projec Projectt Report Report,, Profil Profile, e, Busine Business ss Plan, Plan, Indust Industry ry Trends Trends,, Marke Markett Resear Research, ch, Survey Survey,, Manuf Manufact acturi uring ng Proce Process, ss, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule,
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