Base PMC
User manual
Version 1.2.00
April 2003
GE Fanuc Automation Table of Contents 1 2 3
Introduction....................................................................................................................................... 2 Configuration of the PMC software ....................................................................................................... 3 Definition of inputs /outputs .............................................................................................................. 10 3.1 I_O.DEF.................................................................................................................................... 10 3.2 Operator's panel for standard unit (A02B-0236-C140#…) .............................................................. 12 3.3 Operator's panel for small unit (A02B-0236-C141#…) ................................................................... 14 3.4 Flexible Operator's panel (A02B-0236-C230/C231 or A02B-0236-C240/C241) .................................. 16 4 Creating a mnemonic file .................................................................................................................. 17 4.1 Command line compiler for FANUC LADDER III Version 3.2 and later ............................................. 17 5 Converting a mnemonic file to Fapt LADDER ....................................................................................... 18 5.1 Fapt LADDER I .......................................................................................................................... 18 5.2 Fapt LADDER II ......................................................................................................................... 18 5.3 FANUC LADDER III .................................................................................................................... 18 6 Assignment of i/o modules ................................................................................................................ 19 7 Machine specific modifications ........................................................................................................... 20 8 CNC parameter setting...................................................................................................................... 22 8.1 M codes .................................................................................................................................... 22 8.2 Spindle ..................................................................................................................................... 22 8.2.1 PMC axis used as a spindle................................................................................................... 22 8.2.2 Spindle orientation (Serial spindle)........................................................................................ 22 8.3 Reference position return ........................................................................................................... 22 8.4 Software Operator’s Panel .......................................................................................................... 23 8.5 Incremental feed and handwheel ................................................................................................ 23 9 PMC parameter setting...................................................................................................................... 24 9.1 Keep Relay ................................................................................................................................ 24 9.2 Timer........................................................................................................................................ 24 9.3 Data ......................................................................................................................................... 25 10 File structure of BASE_PMC ............................................................................................................... 27 10.1 Documentation (Directory DOC)............................................................................................... 27 10.2 Messages............................................................................................................................... 27 10.3 Source files ............................................................................................................................ 27 10.3.1 LEVEL 1.............................................................................................................................. 27 10.3.2 LEVEL 2.............................................................................................................................. 28 10.3.3 INIT ................................................................................................................................... 28 10.3.4 MODDEC ............................................................................................................................ 28 10.3.5 NCCTRL.............................................................................................................................. 28 10.3.6 MESSAGE ........................................................................................................................... 28 10.3.7 M_CODE............................................................................................................................. 28 10.3.8 SPINDLE............................................................................................................................. 28 10.3.9 TOOL ................................................................................................................................. 28 10.3.10 B_CODE .......................................................................................................................... 28 10.3.11 MANUAL.......................................................................................................................... 29 10.3.12 AUTO.............................................................................................................................. 29 10.3.13 COOLANT........................................................................................................................ 29 10.3.14 LUBRIC ........................................................................................................................... 29 10.3.15 POWER ........................................................................................................................... 29 10.3.16 SERVO ............................................................................................................................ 29 10.3.17 FEED_OVR ...................................................................................................................... 29 10.3.18 WINDOW ........................................................................................................................ 29 10.4 Symbol files ........................................................................................................................... 29 10.5 Utility .................................................................................................................................... 30 10.6 Compiler ................................................................................................................................ 30
Page 1 of 30
GE Fanuc Automation 1 Introduction The library BASE_PMC allows an easy creation of a basic PMC program. The functionality of the software (Operator’s panel, spindle, number of axes etc.) will be defined in a configuration file. The inputs/outputs can be adjusted in different definition files. After that a mnemonic file will be created with the help of a preprocessing tool. This mnemonic file will be imported in FANUC LADDER. In FANUC LADDER, the used I/O modules must be specified and the machine specific changes and parametrisation of the control must be done.
Configuration of PMC
Definition of inputs/outputs
Generation of a mnemonic file
Convert to FANUC LADDER
Definition of I/O modules
Machine specific modifications
Setting of CNC parameters
Setting of PMC parameters
Page 2 of 30
GE Fanuc Automation 2 Configuration of the PMC software The file CONFIG.DEF in the directory BASE_PMC will be used to configure the base PMC program. The marked values must be adapted to the given circumstances. Important: For each definition a valid value must be entered. Otherwise the mnemonic file can not be created without any errors. The following options are available: // // // // // // // //
--------------------------------------------------------------------------Control type --------------------------------------------------------------------------Selection of control type 1 2 3
= = =
#define
m_type t_type power mate control_type
2
The control_type variable enables certain CNC-specific functions. // --------------------------------------------------------------------------// PMC Type // --------------------------------------------------------------------------// 0 PMC-RA3/SA3 // 1 PMC-RA5/SA5 // 2 PMC-RB5/SB5 // 3 PMC-RB6/SB6 // 4 PMC-RB6/SB6(STEP SEQ) // 5 PMC-SB7 #define pmc_type
3
This variable defines the PMC type. // // // // // // //
--------------------------------------------------------------------------Net comments --------------------------------------------------------------------------Selection if net comments should be displayed 0 1
= =
#define
No net comment Display net comment net_comment
1
The variable net_comment determines whether or not net comments are included in the PMC.
Page 3 of 30
GE Fanuc Automation // // // // // // //
--------------------------------------------------------------------------Demonstration control --------------------------------------------------------------------------For demonstration use some signals will be by-passed 0 1
= =
#define
Normal use Control is used for demonstration demo_control
0
If the CNC is to be used for demonstration purposes only, this variable allows certain signals and functions to be bypassed (e.g. initialization, spindle monitoring, axis referencing, overtravel, etc.) // // // // // // // // //
--------------------------------------------------------------------------Emergency stop --------------------------------------------------------------------------The POWER MATES have two interfaces for the emergency stop signal (For the m_type and t_type controls the emergency stop input will be chosen automatically): 0 1
= =
X0.4 X1000.4
(I/O link interface) (built-in I/O card)
#define emergency_stop_input // Note: If the emergency_by_pass
0 = 1, you must define emergency_stop_input
= 0
Depending on the selected interface (I/O link or built-in I/O card) the emergency stop input must be defined for the POWER MATE controls. For the other controls the input X8.4 will be automatically selected. To by-pass the emergency stop you have to select the “I/O link interface” for the POWER MATES (machine parameter 3008#3 = 0 (BIO)). // // // // // // //
----------------------------------------------Emergency stop by-pass ----------------------------------------------If the emergency stop is not wired it is possible to by-pass the signal. 0 1
= =
#define
No emergency stop by-pass Emergency stop by-pass emergency_by_pass
1
// Note: If the emergency_by_pass = 1, you must define start_adresses_op =
0 or 1
If the Emergency Stop input (X008.4 respectively X000.4 / X1000.4) is not yet connected, this variable allows the signal to be by-passed. When using the emergency stop by-pass, the machine operator’s panel must use the address range starting at R1000/R1020 (start_addresses_op = 0) or X100/Y100 (start_addresses_op = 1). Important: For safety reasons, the emergency stop by-pass should only be used for demonstration controls.
Page 4 of 30
GE Fanuc Automation // // // // // // // // //
--------------------------------------------------------------------------Operatorspanel --------------------------------------------------------------------------Selection of the operator's panel 1 2 3 4
= = = =
#define
Software operator's panel Operator's panel for standard unit (A02B-0236-C140#…) Operator's panel for small unit (A02B-0236-C141#…) Flexible Operator's panel (A02B-0236-C230/C231 or A02B-0236-C240/C241) operatorspanel
2
One of four operator’s panels can be selected with the variable operatorspanel. Functions including mode switching, axis selection, spindle operation, and coolant are pre-programmed where applicable. // // // // // // // //
--------------------------------------------------------------------------Start adresses for I/O area of the operatorspanel --------------------------------------------------------------------------There are three areas to define the start adresses of the operatorspanel 0 1 2
= = =
#define
R1000 / R1020 X0100 / Y0100 X0006 / Y0006
Panel emulation (XOP)
start_adresses_op
1
// Note: If the emergency_by_pass
= 1, you must define start_adresses_op = 0 or 1
For maximum flexibility, three I/O ranges are pre-defined for the machine operator’s panel. The selected I/O range is automatically entered in the I/O module definition table of FANUC LADDER.
Page 5 of 30
GE Fanuc Automation // // // // // // //
--------------------------------------------------------------------------Messages --------------------------------------------------------------------------Selection of language support 1 2
= =
#define
One language supported Four languages supported language_support
1
// ----------------------------------------------// Select language for one language support // ----------------------------------------------// 0 = English // 1 = German // 2 = French // 3 = Italian #define
language_choose
0
Either one or four languages are available for selection by the variable language_support. Selection of a single language puts 32 CNC alarm messages (1xxx), 96 user alarm messages (20xx), and 128 operator messages (21xx) at disposal. With the four language selection, 16 CNC alarm messages (1xxx), 16 user alarm messages (20xx), and 16 operator messages (21xx) are available. By selection of the one-language option, the language can be selected with the language_choose variable. With the four-language option, keep relays K0.0, K0.1, and K0.2 determine the language according to the following table: K0.2 0 0 0 1 // // // // // // //
K0.1 0 0 1 0
K0.0 0 1 0 0
Language English German French Italian
--------------------------------------------------------------------------M-code --------------------------------------------------------------------------Selection of M-code support 1 2
= =
#define
One M-code per block Up to three M-codes per block m_code_support
1
Depending on the CNC parameter setting, up to three M-functions can be defined for a single block. With the variable m_code_support, the corresponding M-code decoding functionality can be included in the ladder.
Page 6 of 30
GE Fanuc Automation // // // // // // //
--------------------------------------------------------------------------B-code --------------------------------------------------------------------------Selection of B-code support 0 1
= =
#define
No support B-code b_code_support
0
With this variable, functionality for the “2nd auxiliary function” can be included. // // // // // // // // // //
--------------------------------------------------------------------------Spindle --------------------------------------------------------------------------Selection of spindle support 0 1 2 3 4
= = = = =
#define
No spindle Serial spindle Analog spindle Analog spindle I/O module A (ADA02A) PMC axis used as spindle spindle_support
4
// When using a PMC axis as spindle select the axis: // The selected axis must be always an axis number greather than specified // in the parameter "axis_number" and must be greather 1. #define
spindle_pmc_axis
5
With this directive, the desired spindle can be added to the PMC. If a PMC axis is to be used as a spindle axis, then the axis number must be specified in the variable spindle_pmc_axis (axis_number + 1).
Page 7 of 30
GE Fanuc Automation // // // // // // // // //
----------------------------------------------Spindle override ----------------------------------------------Selection of the spindle override (For Software operator's panel specify 0) 0 1 2
= = =
#define
Spindle override 100% Spindle override with key DEC / INC / 100% Spindle override with gray coded selector spindle_override
1
// When using the DEC / INC / 100% keys the range of the spindle override can // be selected ( 0 <= spindle_min_ovr <= spindle_max_ovr <= 254 ) // #define spindle_min_ovr 70 // Minimal spindle override #define spindle_max_ovr 130 // Maximal spindle override These variables set the operating parameters of the spindle override. • The value 0 sets a spindle override of 100%. For the software operator’s panel, the spindle override is automatically set to 100%. • The value 1 binds the spindle override functionality to the keys DEC, INC, and 100%. This option should be selected for the following operator’s panels: standard unit (A02B-0236-C140#…) and small unit (A02B0236-C141#…). • The value 2 binds the spindle override functionality to the gray-coded, rotary switch of the following machine operator’s panels: Sub Panel A A02B-0236-C232 and Flexible Operator's panel (A02B-0236C230/C231 or A02B-0236-C240/C241). // // // // // // // //
----------------------------------------------Spindle orientation ----------------------------------------------Selection of the spindle orientation 0 1 2
= = =
#define
No spindle orientation Spindle orientation (One position) Spindle orientation (External stop position) spindle_orientation
1
The variable spindle_orientation selects the type of spindle orientation (serial spindle). • The value 0 causes the spindle orientation module to be excluded from the ladder. • The value 1 indicates spindle orientation to a fixed position (e.g. for tool change) • The value 2 indicates spindle orientation to a desired position (e.g. M19 S1000 = 100 degrees)
// // // // // //
----------------------------------------------Rigid tapping ----------------------------------------------Selection of rigid tapping 0 1
= =
#define
No rigid tapping Rigid tapping (serial spindle) rigid_tapping
1
With this variable, rigid tapping can be included (for serial spindle only).
Page 8 of 30
GE Fanuc Automation // // // // // // // //
--------------------------------------------------------------------------Axes --------------------------------------------------------------------------Maximum number of supported axes (Minimum 1 axis) 4 for the Software operator's panel 4 for the Operator's panel for standard unit 4 for the Operator's panel for small unit 6 for the Flexible Operator's panel
#define
axis_number
4
With this variable, the number of axes is set; the minimum number of axes is one. The maximum number of axes depends on the selected machine operator’s panel. // // // // //
----------------------------------------------Reference position return ----------------------------------------------(NC = Contact normally closed) (NO = Contact normally open)
// Reference position return procedure // 0 = No reference position return // 1 = Plus direction NC // 2 = Minus direction NC // 3 = Plus direction NO // 4 = Minus direction NO #define #define #define #define #define #define
ref_dir_1st_axis ref_dir_2nd_axis ref_dir_3rd_axis ref_dir_4th_axis ref_dir_5th_axis ref_dir_6th_axis
1 2 3 4 0 0
// // // // //
not reference negative axis positive axis negative axis positive axis
// // // // // //
1st 2nd 3rd 4th 5th 6th
return limit limit limit limit
axis axis axis axis axis axis
The reference position return method is defined for each axis independently: • 0 = Reference position return is not executed (e.g. for absolute position encoder) • 1 = The reference switch is normally closed type (NC) and is positioned at the negative end of the axis stroke • 2 = The reference switch is normally closed type (NC) and is positioned at the positive end of the axis stroke • 3 = The reference switch is normally open type (NO) and is positioned at the negative end of the axis stroke • 4 = The reference switch is normally open type (NO) and is positioned at the positive end of the axis stroke // ----------------------------------------------// Handwheel // ----------------------------------------------// Handwheel selection // 0 = No handwheel // 1 = One handwheel // #define handwheel_support 1 Handwheel support causes support for a manual pulse generator to be included in the ladder.
Page 9 of 30
GE Fanuc Automation // --------------------------------------------------------------------------// Coolant // --------------------------------------------------------------------------// // 0 = No coolant // 1 = Coolant #define
coolant_support
1
The variable coolant_support enables or disables coolant support in PMC. // --------------------------------------------------------------------------// Lubrication // --------------------------------------------------------------------------// // 0 = No lubrication // 1 = Lubrication with level and pressure control #define
lubrication_support
1
This variable determines whether the module for centralized lubrication with level and pressure control is included in the PMC. Lubrication frequency, operating time, and pump time-out can be set individually with timers.
3 Definition of inputs /outputs For the definition of I/O addresses, the following four files are available:
I_O.DEF for all I/O addresses other than for the machine operator’s panel OP_FULL.DEF for the standard unit machine operator's panel (A02B-0236-C140#…) OP_SMALL.DEF for the small unit machine operator's panel (A02B-0236-C141#…) OP_FLEX.DEF for the Flexible Operator's panel (A02B-0236-C230/C231 or A02B-0236-C240/C241)
3.1 I_O.DEF The file I_O.DEF in the BASE_PMC directory includes definitions for all I/O addresses other than those for the machine operator’s panel. The highlighted values must be adapted for the given machine. Important: Only valid I/O addresses should be set in the definition file in order to create an error-free mnemonic file. Be careful not to enter duplicate addresses into the table. // --------------------------------------------------------------------------// Overtravel inputs // --------------------------------------------------------------------------#define ls_1st_axis_plus X1.0 #define ls_1st_axis_minus X1.1 #define ls_2nd_axis_plus X1.2 #define ls_2nd_axis_minus X1.3 #define ls_3rd_axis_plus X1.4 #define ls_3rd_axis_minus X1.5 #define ls_4th_axis_plus X1.6 #define ls_4th_axis_minus X1.7 #define ls_5th_axis_plus X2.0 #define ls_5th_axis_minus X2.1 Page 10 of 30
GE Fanuc Automation #define #define
ls_6th_axis_plus ls_6th_axis_minus
X2.2 X2.3
If the control is to be used for other than demonstration purposes, the inputs for all selected axes must be defined. // --------------------------------------------------------------------------// Reference inputs // --------------------------------------------------------------------------#define ref_1st_axis X3.0 #define ref_2nd_axis X3.1 #define ref_3rd_axis X3.2 #define ref_4th_axis X3.3 #define ref_5th_axis X3.4 #define ref_6th_axis X3.5 // --------------------------------------------------------------------------// Analog spindle I/O module A (ADA02A) // --------------------------------------------------------------------------#if spindle_support == 3 #define spin_analog_byte0 Y2 #define spin_analog_bit08 Y3.0 #define spin_analog_bit09 Y3.1 #define spin_analog_bit10 Y3.2 #define spin_analog_bit11 Y3.3 #endif The outputs for the analog output module ADA02A only need to be defined when the variable spindle_support has the value 3 in the file CONFIG.DEF. // --------------------------------------------------------------------------// Coolant // --------------------------------------------------------------------------#if coolant_support == 1 #define output_coolant_on Y0.0 #endif The coolant output needs only to be defined if coolant support has been included in the PMC. // --------------------------------------------------------------------------// Lubrication // --------------------------------------------------------------------------#if lubrication_support > 0 #define level_lubrication X2.4 #define pressure_lubrication X2.5 #define output_lubric_on Y0.1 #endif The inputs and output for lubrication need only be defined if lubrication support has been included in the PMC.
Page 11 of 30
GE Fanuc Automation 3.2 Operator's panel for standard unit (A02B-0236-C140#…) The inputs and outputs for the standard unit operator’s panel are defined in the file OP_FULL.DEF in the BASE_PMC directory. The allocation of I/Os to the individual keys can be seen in the figure below. All grayed keys are programmed as part of the basic PMC. The functionality of control specific keys is determined by the setting of the control_type variable. The blue-shaded key MPG4 is used only with the M-control and the POWER MATES. start_adresses_op 0: (I/O R1000/R1020) R1008.5 R1004.0 R1005.0 R1024.5 R1020.0 R1021.0 JOG X2 X1
R1004.5 R1005.5 R1006.5 R1020.5 R1021.5 R1022.5 AUTO EDIT MDI
R1009.5 R1025.5 +Y/+X
R1010.5 R1026.5 +Z/+C
R1004.6 R1005.6 R1006.6 R1020.6 R1021.6 R1022.6 +X/-Z TRVRS -X/+Z R1009.7 R1025.7 -Z/-C
R1008.7 R1024.7 -Y/-X R1006.7 R1022.7 CYCSTP
R1004.7 R1020.7 CYCST
R1008.0 R1024.0
R1009.0 R1010.0 R1011.0 R1025.0 R1026.0 R1027.0 ?NC ?MC
R1006.1 R1007.1 R1008.1 R1009.1 R1010.1 R1011.1 R1022.1 R1023.1 R1024.1 R1025.1 R1026.1 R1027.1 SBK BLKDEL OPTSTP DRYRUN MLOCK
R1004.1 R1020.1 -4/+T R1008.6 R1004.2 R1024.6 R1020.2
R1006.0 R1007.0 R1022.0 R1023.0 REF
R1005.2 R1021.2
R1004.3 R1024.3 +4/-T R1007.7 R1004.4 R1005.4 R1023.7 R1020.4 R1021.4 OFF ON AUTO
COOLANT
R1006.2 R1007.2 R1008.2 R1009.2 R1010.2 R1022.2 R1023.2 R1024.2 R1025.2 R1026.2 MPG X MPGY/Z MPGZ/C MPG 4
R1011.2 R1027.2
R1006.3 R1007.3 R1008.3 R1009.3 R1022.3 R1023.3 R1024.3 R1025.3 DEC 100% INC
R1011.3 R1027.3
R1010.3 R1026.3
R1006.4 R1007.4 R1008.4 R1009.4 R1010.4 R1011.4 R1022.4 R1023.4 R1024.4 R1025.4 R1026.4 R1027.4 KEY RST EMG SP STP SP CW SP CCW
SPINDLE
start_adresses_op 1: (I/O X100/Y100)
X104.5 Y100.5 AUTO
X105.5 Y101.5 EDIT
X109.5 Y105.5 +Y/+X X104.6 Y100.6 +X/-Z
X105.6 Y101.6 TRVRS
X110.5 Y106.5 +Z/+C
X109.7 Y105.7 -Z/-C X106.7 Y102.7 CYCSTP
X104.0 Y100.0 X1
X105.0 Y101.0 X2
X104.1 Y100.1 -4/+T X108.6 Y104.6
X106.6 Y102.6 -X/+Z
X108.7 Y104.7 -Y/-X X104.7 Y100.7 CYCST
X108.5 Y104.5 JOG
X106.5 Y102.5 MDI
X104.2 Y100.2
X105.2 Y101.2
X104.3 Y104.3 +4/-T X107.7 Y103.7 OFF
X104.4 Y100.4 ON
X105.4 Y101.4 AUTO
COOLANT
X108.0 Y104.0
X109.0 Y105.0
X106.1 X107.1 X108.1 Y101.1 Y102.1 Y104.1 SBK BLKDEL OPTSTP
X109.1 Y105.1
X106.0 Y102.0 REF
X107.0 Y103.0
X110.0 Y106.0 ?NC
X111.0 Y107.0 ?MC
X110.1 X111.1 Y106.1 Y107.1 DRYRUN MLOCK
X106.2 X107.2 X108.2 X109.2 Y102.2 Y103.2 Y104.2 Y105.2 MPG X MPGY/Z MPGZ/C MPG 4
X110.2 Y106.2
X111.2 Y107.2
X106.3 Y102.3 DEC
X107.3 Y103.3 100%
X108.3 Y104.3 INC
X109.3 Y105.3
X110.3 Y106.3
X111.3 Y107.3
X106.4 Y102.4 SP STP
X107.4 Y103.4 SP CW
X108.4 Y104.4 SP CCW
X109.4 Y105.4
X110.4 Y106.4
X111.4 Y107.4
SPINDLE
Page 12 of 30
GE Fanuc Automation start_adresses_op 2: (I/O ab X006/Y006) X10.5 Y6.5 AUTO
X11.5 Y7.5 EDIT
X15.5 Y11.5 +Y/+X X10.6 Y6.6 +X/-Z
X11.6 Y7.6 TRVRS
X16.5 Y12.5 +Z/+C
X15.7 Y11.7 -Z/-C X12.7 Y8.7 CYCSTP
X10.0 Y6.0 X1
X11.0 Y7.0 X2
X10.1 Y6.1 -4/+T X14.6 Y10.6
X12.6 Y8.6 -X/+Z
X14.7 Y10.7 -Y/-X X10.7 Y6.7 CYCST
X14.5 Y10.5 JOG
X12.5 Y8.5 MDI
X10.2 Y6.2
X11.2 Y7.2
X10.3 Y6.3 +4/-T X13.7 Y9.7 OFF
X10.4 Y6.4 ON
X11.4 Y7.4 AUTO
COOLANT
X12.0 Y8.0 REF
X13.0 Y9.0
X14.0 Y10.0
X15.0 Y11.0
X16.0 Y12.0 ?NC
X17.0 Y13.0 ?MC
X12.1 Y8.1 SBK
X13.1 X14.1 Y9.1 Y10.1 BLKDEL OPTSTP
X15.1 Y11.1
X16.1 X17.1 Y12.1 Y13.1 DRYRUN MLOCK
X12.2 Y8.2 MPG X
X13.2 X14.2 Y9.2 Y10.2 MPGY/Z MPGZ/C
X15.2 Y11.2 MPG 4
X16.2 Y12.2
X17.2 Y13.2
X12.3 Y8.3 DEC
X13.3 Y9.3 100%
X14.3 Y10.3 INC
X15.3 Y11.3
X16.3 Y12.3
X17.3 Y13.3
X12.4 Y8.4 SP STP
X13.4 Y8.4 SP CW
X14.4 Y10.4 SP CCW
X15.4 Y11.4
X16.4 Y12.4
X17.4 Y13.4
SPINDLE
Page 13 of 30
GE Fanuc Automation 3.3 Operator's panel for small unit (A02B-0236-C141#…) The inputs and outputs for the small operator’s panel are defined in the file OP_SMALL.DEF in the BASE_PMC directory. The allocation of I/Os to the individual keys can be seen in the figure below. All grayed keys are programmed as part of the basic PMC. The functionality of control specific keys is determined by the setting of the control_type variable. start_adresses_op 0: (I/O R1000/R1020) R1004.0 R1005.0 R1006.0 R1020.0 R1021.0 R1022.0 AUTO MDI EDIT
R1006.1 R1007.0 R1008.0 R1009.0 R1009.1 R1010.0 R1011.0 R1022.1 R1023.0 R1024.0 R1025.0 R1025.1 R1026.0 R1027.0 HANDLE KEY RST EMG JOG INC REF
R1004.1 R1005.1 R1006.2 R1020.1 R1021.1 R1022.2 SBK BLKDEL OPTSTP
R1006.3 R1007.1 R1008.1 R1022.3 R1023.1 R1024.1 X100 X1 X10
R1009.3 R1010.1 R1011.1 R1025.3 R1026.1 R1027.1 -4/-4 +Z/+3 +Y/-X
R1004.2 R1005.2 R1006.4 R1020.2 R1021.2 R1022.4 DRYRUN MLOCK
R1006.5 R1007.2 R1022.5 R1023.2 X1000
R1009.5 R1010.2 R1011.2 R1025.5 R1026.2 R1027.2 +X/-Z TRVRS -X/+Z
R1004.3 R1020.3
R1006.6 R1022.6
R1006.7 R1007.3 R1008.3 R1022.7 R1023.3 R1024.3 DEC 100% INC
R1009.7 R1010.3 R1011.3 R1025.7 R1026.3 R1027.3 +4/+4 -Y/+X -Z/-3
R1004.5 R1004.6 R1004.7 R1020.5 R1020.6 R1020.7 CYCST CYCSTP
R1005.7 R1007.5 R1007.6 R1021.7 R1023.5 R1023.6 SP CW SP STP SP CCW
R1008.7 R1010.5 R1011.5 R1024.7 R1026.5 R1027.5 ON OFF AUTO
SPINDLE
COOLANT
R1005.3 R1021.3
R1008.2 R1024.2
start_adresses_op 1: (I/O X100/Y100) X104.0 Y100.0 AUTO
X105.0 Y101.0 EDIT
X106.0 Y102.0 MDI
X106.1 Y102.1 REF
X107.0 Y103.0 JOG
X108.0 X109.0 Y104.0 Y105.0 HANDLE INC
X109.1 Y105.1
X110.0 Y106.0
X111.0 Y107.0
X104.1 Y100.1 SBK
X105.1 X106.2 Y101.1 Y102.2 BLKDEL OPTSTP
X106.3 Y102.3 X1
X107.1 Y103.1 X10
X108.1 Y104.1 X100
X109.3 Y105.3 +Z/+3
X110.1 Y106.1 +Y/-X
X111.1 Y107.1 -4/-4
X106.4 Y102.4
X106.5 Y102.5 X1000
X107.2 Y103.2
X108.2 Y104.2
X109.5 Y105.5 +X/-Z
X110.2 Y106.2 TRVRS
X111.2 Y107.2 -X/+Z
X104.2 X105.2 Y100.2 Y101.2 DRYRUN MLOCK X104.3 Y100.3
X105.3 Y101.3
X106.6 Y102.6
X106.7 Y102.7 DEC
X107.3 Y103.3 100%
X108.3 Y104.3 INC
X109.7 Y105.7 +4/+4
X110.3 Y106.3 -Y/+X
X111.3 Y107.3 -Z/-3
X104.5 Y100.5 CYCST
X104.6 Y100.6 CYCSTP
X104.7 Y100.7
X105.7 Y101.7 SP CW
X107.5 Y103.5 SP STP
X107.6 Y103.6 SP CCW
X108.7 Y104.7 ON
X110.5 Y106.5 OFF
X111.5 Y107.5 AUTO
SPINDLE
COOLANT
Page 14 of 30
GE Fanuc Automation start_adresses_op 2: (I/O ab X006/Y006) X10.0 Y6.0 AUTO
X10.1 Y6.1 SBK
X11.0 Y7.0 EDIT
X12.0 Y8.0 MDI
X12.1 Y8.1 REF
X13.0 Y9.0 JOG
X14.0 Y10.0 INC
X11.1 X12.2 Y7.1 Y8.2 BLKDEL OPTSTP
X12.3 Y8.3 X1
X13.1 Y9.1 X10
X12.4 Y8.4
X12.5 Y8.5 X1000
X11.2 X10.2 Y7.2 Y6.2 DRYRUN MLOCK
X15.0 Y11.0 HANDLE
X15.1 Y11.1
X16.0 Y12.0
X17.0 Y13.0
X14.1 Y10.1 X100
X15.3 Y11.3 +Z/+3
X16.1 Y12.1 +Y/-X
X17.1 Y13.1 -4/-4
X13.2 Y9.2
X14.2 Y10.2
X15.5 Y11.5 +X/-Z
X16.2 Y12.2 TRVRS
X17.2 Y13.2 -X/+Z
X10.3 Y6.3
X11.3 Y7.3
X12.6 Y8.6
X12.7 Y8.7 DEC
X13.3 Y9.3 100%
X14.3 Y10.3 INC
X15.7 Y11.7 +4/+4
X16.3 Y12.3 -Y/+X
X17.3 Y13.3 -Z/-3
X10.5 Y6.5 CYCST
X10.6 Y6.6 CYCSTP
X10.7 Y6.7
X11.7 Y7.7 SP CW
X13.5 Y9.5 SP STP
X13.6 Y9.6 SP CCW
X14.7 Y10.7 ON
X16.5 Y12.5 OFF
X17.5 Y13.5 AUTO
SPINDLE
COOLANT
Page 15 of 30
GE Fanuc Automation 3.4 Flexible Operator's panel (A02B-0236-C230/C231 or A02B-0236C240/C241) The inputs and outputs for the standard unit operator’s panel are defined in the file OP_FLEX.DEF in the BASE_PMC directory. The allocation of I/Os to the individual keys can be seen in the figure below. All grayed keys are programmed as part of the basic PMC. The functionality of control specific keys is determined by the setting of the control_type variable. The blue-shaded keys are only used when the variable spindle_override is set to 1. start_adresses_op 0: (I/O R1000/R1020)
SPINDLE R1004.0 R1004.1 R1004.2 R1004.3 R1020.0 R1020.1 R1020.2 R1020.3 AUTO EDIT MDI REMOTE
R1006.4 R1006.5 R1006.6 R1006.7 R1022.4 R1022.5 R1022.6 R1022.7 JOG INC HANDLE REF
R1009.0 R1009.1 R1009.2 R1025.0 R1025.1 R1025.2 DEC 100% INC
R1004.4 R1004.5 R1004.6 R1004.7 R1020.4 R1020.5 R1020.6 R1020.7 SBK BLKDEL OPTSTP
R1007.0 R1007.1 R1007.2 R1007.3 R1023.0 R1023.1 R1023.2 R1023.3 X1 X10 X100 X1000
R1009.4 R1009.5 R1009.6 R1025.4 R1025.5 R1025.6 X Y Z
R1005.0 R1005.1 R1005.2 R1005.3 R1021.0 R1021.1 R1021.2 R1021.3 MLOCK DRYRUN
R1007.4 R1023.4
R1007.5 R1023.5
R1007.6 R1023.6
R1007.7 R1023.7
R1010.0 R1010.1 R1010.2 R1026.0 R1026.1 R1026.2 4 5 6
R1005.4 R1021.4
R1008.0 R1024.0
R1008.1 R1024.1
R1008.2 R1024.2
R1008.3 R1024.3
R1010.4 R1010.5 R1010.6 R1026.4 R1026.5 R1026.6 + TRVRS -
R1008.4 R1008.5 R1008.6 R1008.7 R1024.4 R1004.5 R1024.6 R1024.7 OFF ON AUTO
R1011.0 R1011.1 R1011.2 R1027.0 R1027.1 R1027.2 SP CW SP STP SP CCW
R1005.5 R1021.5
R1005.6 R1005.7 R1021.6 R1021.7 KEY
R1006.0 R1006.1 R1006.2 R1006.3 R1022.0 R1022.1 R1022.2 R1022.3 CYCSTP CYCST RST EMG
COOLANT start_adresses_op 1: (I/O X100/Y100)
SPINDLE X109.0 Y105.0 DEC
X109.1 Y105.1 100%
X109.2 Y105.2 INC
X107.3 Y103.3 X1000
X109.4 Y105.4 X
X109.5 Y105.5 Y
X109.6 Y105.6 Z
X107.6 Y103.6
X107.7 Y103.7
X110.0 Y106.0 4
X110.1 Y106.1 5
X110.2 Y106.2 6
X108.1 Y104.1
X108.2 Y104.2
X108.3 Y104.3
X110.4 Y106.4 +
X110.5 Y106.5 TRVRS
X110.6 Y106.6 -
X108.5 Y104.5 ON
X108.6 Y104.6 AUTO
X108.7 Y104.7
X111.0 Y107.0 SP CW
X111.1 Y107.1 SP STP
X111.2 Y107.2 SP CCW
X106.4 Y102.4 REF
X106.5 Y102.5 JOG
X106.6 X106.7 Y102.6 Y102.7 INC HANDLE
X104.7 Y100.7
X107.0 Y103.0 X1
X107.1 Y103.1 X10
X107.2 Y103.2 X100
X105.1 X105.2 Y101.1 Y101.2 MLOCK DRYRUN
X105.3 Y101.3
X107.4 Y103.4
X107.5 Y103.5
X105.4 Y101.4
X105.5 Y101.5
X105.6 Y101.6
X105.7 Y101.7
X108.0 Y104.0
X106.0 Y102.0 CYCSTP
X106.1 Y102.1 CYCST
X106.2 Y102.2
X106.3 Y102.3
X108.4 Y104.4 OFF
X104.0 Y100.0 AUTO
X104.1 Y100.1 EDIT
X104.2 X104.3 Y100.2 Y100.3 MDI REMOTE
X104.4 Y100.4 SBK
X104.5 X104.6 Y100.5 Y100.6 BLKDEL OPTSTP
X105.0 Y101.0
COOLANT
Page 16 of 30
GE Fanuc Automation start_adresses_op 2: (I/O ab X006/Y006)
SPINDLE X10.0 Y6.0 AUTO
X10.1 Y6.1 EDIT
X10.2 Y6.2 MDI
X10.3 Y6.3 REMOTE
X12.4 Y8.4 REF
X12.5 Y8.5 JOG
X12.6 Y8.6 INC
X12.7 Y8.7 HANDLE
X15.0 Y11.0 DEC
X15.1 Y11.1 100%
X15.2 Y11.2 INC
X10.4 Y6.4 SBK
X10.6 X10.5 Y6.6 Y6.5 BLKDEL OPTSTP
X10.7 Y6.7
X13.0 Y9.0 X1
X13.1 Y9.1 X10
X13.2 Y9.2 X100
X13.3 Y9.3 X1000
X15.4 Y11.4 X
X15.5 Y11.5 Y
X15.6 Y11.6 Z
X11.0 Y7.0
X11.2 X11.1 Y7.2 Y7.1 MLOCK DRYRUN
X11.3 Y7.3
X13.4 Y9.4
X13.5 Y9.5
X13.6 Y9.6
X13.7 Y9.7
X16.0 Y12.0 4
X16.1 Y12.1 5
X16.2 Y12.2 6
X11.4 Y7.4
X11.5 Y7.5
X11.6 Y7.6
X11.7 Y7.7
X14.0 Y10.0
X14.1 Y10.1
X14.2 Y10.2
X14.3 Y10.3
X16.4 Y12.4 +
X16.5 Y12.5 TRVRS
X16.6 Y12.6 -
X12.0 Y8.0 CYCSTP
X12.1 Y8.1 CYCST
X12.2 Y8.2
X12.3 Y8.3
X14.4 Y10.4 OFF
X14.5 Y10.5 ON
X14.6 Y10.6 AUTO
X14.7 Y10.7
X17.0 Y13.0 SP CW
X17.1 Y13.1 SP STP
X17.2 Y13.2 SP CCW
COOLANT
4 Creating a mnemonic file The batch file MAKE_MNE.BAT, in the directory BASE_PMC, starts the generation of a mnemonic file. The created mnemonic file, BASE.MNE, can then be converted to a .MEM file using FAPT Ladder.
Batch file MAKE_MNE.BAT @echo off rem **************************************************************** rem * MAKE_MNE starts the GNU cpp preprocessor and generates the * rem * mnemonic for the pmc base program * rem **************************************************************** cls echo Preprocessor running..... utility\cpp.exe -E base.src >base.i utility\grep.exe -v # base.i >base.~1 utility\grep.exe [%%@()0-9A-Za-z] base.~1 >base.mne if exist base.i del base.i if exist *.~? del *.~? >nul cls echo Mnemonic file base.mne created @echo on The Free Software Foundation’s GNU C++ Preprocessor is used for generation of the mnemonic file. Some aesthetic formatting of the generated mnemonic file is accomplished with the utility GREP, also from the Free Software Foundation. Both GREP and GNU C++ are released under the GNU General Public License.
4.1 Command line compiler for FANUC LADDER III Version 3.2 and later A command line compiler was implemented in FANUC LADDER III Version 3.2. The batch file MAKE_MEM.BAT generates the files BasePMC.LAD (Project file for FANUC LADDER III) and BASEPMC.MEM (MEM file which can be stored directly in the control) MAKE_MEM.BAT can only be used together with the operating system WINDOWS 2000.
Page 17 of 30
GE Fanuc Automation 5 Converting a mnemonic file to Fapt LADDER 5.1 Fapt LADDER I Procedure: • • • • • • • •
Start Fapt LADDER F8 KEY: MNEMONIC EDIT Select with the cursor keys the desired PMC type (must be the same PMC type as defined in CONFIG.DEF) ENTER F2 KEY: MNEMONIC FILE -> SOURCE PROGRAM 1) MNEMONIC FILE NAME: Directory\BASE.MNE 2) SOURCE PROGRAM NAME: Directory\BASE F1 EXEC
5.2 Fapt LADDER II Procedure: • • • • • • • • • • • •
Start Fapt LADDER II Program selection SOURCE PROGRAM NAME: Directory\BASE F1 EXEC Select with the cursor keys the desired PMC type (must be the same PMC type as defined in CONFIG.DEF) ENTER F1 I/O link channel number Off-line function (TAB) Enter F7 MNEMONIC FILE -> SOURCE PROGRAM 1) MNEMONIC FILE NAME: Directory\BASE.MNE F1 EXEC
5.3 FANUC LADDER III Procedure: • • • • • • • • • • • • •
Start FANUC LADDER III File New program Name Directory\BASE PMC type (must be the same PMC type as defined in CONFIG.DEF) OK Tool Source program convert Mnemonic file name Directory\BASE.MNE OK YES Close Notepad CLOSE
Page 18 of 30
GE Fanuc Automation 6 Assignment of i/o modules Because of the different I/O modules which can be used it is necessary to define them in FANUC LADDER. The i/o module for the operator’s panel will be defined automatically. Depending on the defined adress range (start_adresses_op) in the configuration file (X0006/Y0006 or X0100/Y0100) the i/o module will be assigned in the following way:
ADRESS X0006 / X0100 X0007 / X0101 X0008 / X0102 X0009 / X0103 X0010 / X0104 X0011 / X0105 X0012 / X0106 X0013 / X0107 X0014 / X0108 X0015 / X0109 X0016 / X0110 X0017 / X0111 X0018 / X0112 X0019 / X0113 X0020 / X0114 X0021 / X0115
GROUP 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
BASE 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
SLOT 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01
NAME /8 /8 /8 /8 /8 /8 /8 /8 /8 /8 /8 /8 /8 /8 /8 /8
ADRESS Y0006 / Y0100 Y0007 / Y0101 Y0008 / Y0102 Y0009 / Y0103 Y0010 / Y0104 Y0011 / Y0105 Y0012 / Y0106 Y0013 / Y0107
GROUP 0 0 0 0 0 0 0 0
BASE 0 0 0 0 0 0 0 0
SLOT 01 01 01 01 01 01 01 01
NAME /8 /8 /8 /8 /8 /8 /8 /8
Page 19 of 30
GE Fanuc Automation 7 Machine specific modifications
SPIRORI
WINDOW
INIT
LEVEL 2
LEVEL 1
MODDEC
NCCTRL
MESS
M-COD
SPIOVR
F-OVR
SPICTL
SPIRUN
T-COD
SERVO
B-COD
POWER
REF
AXMAN
LUBRIC
HD/INC
COOL
AUTO
Because of different hardware solutions for the machines it is necessary to modify the PMC program. The PMC program has the following structure:
Page 20 of 30
GE Fanuc Automation •
LEVEL 1: The module includes the management of the following functions: emergency stop, 16ms timer, overtravel and counters for the software deceleration dogs. The “overtravel signals” (G114.x/G116.x) must be modified if the axes have no overtravel switches.
•
LEVEL 2: Call of the following function modules
•
INIT: Initialisation of parameters and data at the start-up of the control
•
MODDEC: Decoding of the machine operation modes
•
NCCTRL: Management of the signals RESET, NC-START, FEED HOLD, RESET AND REWIND etc.
•
MESS: Management and display of the machine specific messages
•
M-COD: Decoding and completion of M codes
•
SPICTL: Management module for the spindle (S code, spindle start/stop) If the machine has a spindle gear box, it must be included in this module.
•
SPIOVR: Management of the spindle override
•
SPIRUN: Functions for spindle driving and monitoring.
•
SPIORI: Spindle orientation
•
T-COD: Tool management
•
B-COD: Management of the B code
•
AXMAN: Moving the axes in the manual modes
•
REF: Management of the reference position return
•
HD/INC: Management of the handwheel and the incremental feed
•
AUTO: Management of the automatic operation modes
•
COOL: Coolant control
•
LUBRIC: Management of the central lubrication
•
POWER: Switching on the axes and spindle amplifiers, set-up mode. The functions in this module must be assigned to the machine specific circumstances.
•
SERVO: Enabling of the servo amplifiers. If the axes must be clamped it is necessary to modify the enabling of the servo amplifiers.
•
F_OVR: Management of the feed override
•
WINDOW: Management of the “low speed” WINDOW READ/WRITE functions
Note: The file memory management.xls in the directory DOC includes memory management.
Page 21 of 30
GE Fanuc Automation 8 CNC parameter setting 3001#7 (HMI)
=1
High-speed M , S ,T ,B interface
8.1 M codes 3404#7 (M3B) 0: 1:
Number of M codes which can be specified per block
1 M code 3 M codes
8.2 Spindle 3708#0 0: 1:
The spindle speed arrival signal (SAR) will be
not checked checked
3740 8.2.1
Delay before checking the SAR signal (Delay in PMC 200ms )
PMC axis used as a spindle
1006#0 (ROTx) 8010 8028 8.2.2
=1 =1
Spindle orientation (Serial spindle)
3702#2 (OR1) 0: 1:
Rotation axis DI/DO group for the PMC axis which is used as a spindle Acceleration/ deceleration time for the spindle
External setting type stop position orientation function is
not used used
4031 4077
Stop position (only valid if 3702#2=0) Spindle orientation stop position shift (only valid if 3702#2=1)
8.3 Reference position return 1006#5 (ZMI)
Direction of the reference position return
0: 1:
(Reference dog is at the negative end of travel) (Reference dog is at the positive end of travel)
Positive direction Negative direction
3003#5 (DEC)
=0
Decelearation signal for the reference position return (signal is 0)
3006#0 (GDC)
=1
G196.x is used as deceleration signal for the reference position return
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GE Fanuc Automation 8.4 Software Operator’s Panel The software operator’s panel uses the following options:
J960 J961
Software operator’s panel Software operator's panel general purpose switch
7200#0 (OP1) 7200#1 (OP2) 7200#2 (OP3) 7200#3 (OP4) 7200#4 (OP5) 7200#5 (OP6) 7200#6 (OP7)
=1 =1 =1 =1 =1 =1 =1
7210-7217
Distribution of the axes to the axes direction buttons
Mode selection JOG feed axis selection and JOG rapid traverse buttons Handwheel JOG and rapid traverse override Block skip, single block, machine lock, dry run Protection key Feed hold
Used general purpose switches: Parameter
Value
Description
Parameter
Value
Description
Parameter
Value
Description
7220 7221 7222 7223 7224 7225 7226 7227
69 77 71 32 83 84 79 80
E M G Space S T O P
7228
7229 7230 7231 7232 7233 7234 7235
82 69 83 69 84 0
R E S E T
7236 7237 7238 7239 7240 7241 7242 7243
78 67 32 83 84 65 82 84
N C Space S T A R T
Parameter
Value
Description
Parameter
Value
Description
Parameter
Value
Description
7260 7261 7262 7263 7264 7265 7266 7267
67 79 79 76 65 78 84 0
C
7268 7269 7270 7271 7272 7273 7274 7275
83 80 73 78 68 76 69
S P I N D L E
7276 7277 7278 7279 7280 7281 7282 7283
83 80 73 78 32 67 67 87
S P I N Space C C W
O O L A N T
0 0
0
8.5 Incremental feed and handwheel 7100#0 (JHD) 7110 7113 7114
=1 =1 = 100 = 1000
Activation of the incremental feed Number of handwheels Handwheel factor m Handwheel factor n
The handwheel needs the following option:
J835
Manual handle feed 1 unit
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GE Fanuc Automation 9 PMC parameter setting 9.1 Keep Relay If the four language support was defined in the configuration file (language_support 2), the prefered language must be activated in the following way:
K0.2 0 0 0 1
K0.1 0 0 1 0
K0.0 0 1 0 0
Language English German French Italian
Switching on/off reference position return:
K1.0 K1.1 K1.2 K1.3 K1.4 K1.5
=1 =1 =1 =1 =1 =1
No No No No No No
reference reference reference reference reference reference
position position position position position position
return return return return return return
for for for for for for
the the the the the the
1st axis 2nd axis 3rd axis 4th axis 5th axis 6th axis
9.2 Timer If the central lubrication (lubrication_support 1) was defined in the configuration file, the used variable timers (TMR) must be specified. The following conditions must be fulfilled: value T18 < value T16 < value T14 < value T12
NO. 07 08 09 10
ADDRESS T12 T14 T16 T18
DATA
DESCRIPTION Stand-by central lubrication Time between two lubrication impulses Time out central lubrication Lubrication time
For the analog spindle (spindle_support 2 oder 3) the acceleration and deceleration time must be specified.
NO. 11 12
ADDRESS T20 T22
DATA
DESCRIPTION Acceleration time analog spindle Deceleration time analog spindle
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GE Fanuc Automation 9.3 Data Control table: GROUP TABLE COUNT = 7 NO. 001 002 003 004 005 006 007
ADDRESS D0028 D0040 D0100 D0110 D0142 D0152 D0192
PARAMETER 00000000 00000000 00000000 00000000 00000000 00000000 00000000
TYPE 2 1 1 2 1 2 1
NO. OF DATA 3 8 5 8 5 8 5
Spindle data
NO. 0000 0001 0002
ADDRESS D0028 D0032 D0036
DATA
DESCRIPTION Maximum speed (Analog spindle and PMC axis) Gear ratio motor (PMC axis) Gear ratio spindle (PMC axis)
Length of the software deceleration dog (Input units 16ms). The length is dependent on the manual rapid traverse rate in reference mode (D152-D180).
NO. 0000 0001 0002 0003 0004 0005 0006 0007
ADDRESS D0040 D0042 D0044 D0046 D0048 D0050 D0052 D0054
DATA
DESCRIPTION Length of the software Length of the software Length of the software Length of the software Length of the software Length of the software Length of the software Length of the software
deceleration deceleration deceleration deceleration deceleration deceleration deceleration deceleration
dog dog dog dog dog dog dog dog
for for for for for for for for
the the the the the the the the
1st axis 2nd axis 3rd axis 4th axis 5th axis 6th axis 7th axis 8th axis
Parametrization to write the manual rapid traverse rate in normal mode (only t-controls and POWER MATES).
NO. 0000 0001 0002 0003 0004
ADDRESS D0100 D0102 D0104 D0106 D0108
DATA 18 0 4*n 1424 -1
DESCRIPTION Function parameter write Completion code n = number of axes (Parameter MP9900) Parameter MP1424 All axes
Page 25 of 30
GE Fanuc Automation Manual rapid traverse rate (Normal mode) parameter MP1424 (only t-controls and POWER MATES)
NO. 0000 0001 0002 0003 0004 0005 0006 0007
ADDRESS D0110 D0114 D0118 D0122 D0126 D0130 D0134 D0138
DATA
DESCRIPTION Manual rapid traverse Manual rapid traverse Manual rapid traverse Manual rapid traverse Manual rapid traverse Manual rapid traverse Manual rapid traverse Manual rapid traverse
rate rate rate rate rate rate rate rate
1st axis (Normal mode) 2nd axis (Normal mode) 3rd axis (Normal mode) 4th axis (Normal mode) 5th axis (Normal mode) 6th axis (Normal mode) 7th axis (Normal mode) 8th axis (Normal mode)
Parametrization to write the manual rapid traverse rate in reference mode (only t-controls and POWER MATES).
NO. 0000 0001 0002 0003 0004
ADDRESS D0142 D0144 D0146 D0148 D0150
DATA 18 0 4*n 1424 -1
DESCRIPTION Function parameter write Completion code n = number of axis (Parameter MP9900) Parameter MP1424 All axes
Manual rapid traverse rate (reference mode) Parameter MP1424 (only t-controls and POWER MATES).
NO. 0000 0001 0002 0003 0004 0005 0006 0007
ADDRESS D0152 D0156 D0160 D0164 D0168 D0172 D0176 D0180
DATA
DESCRIPTION Manual rapid traverse Manual rapid traverse Manual rapid traverse Manual rapid traverse Manual rapid traverse Manual rapid traverse Manual rapid traverse Manual rapid traverse
rate rate rate rate rate rate rate rate
1st axis (Reference mode) 2nd axis (Reference mode) 3rd axis (Reference mode) 4th axis (Reference mode) 5th axis (Reference mode) 6th axis (Reference mode) 7th axis (Reference mode) 8th axis (Reference mode)
Reading the speed of of a servo motor (PMC axis used as a spindle)
NO. 0000 0001 0002 0003 0004
ADDRESS D0192 D0194 D0196 D0198 D0200
DATA 207 0 4 11
DESCRIPTION Reading the motor speed of a servo axis Completion code Data length Function code Axis number
Page 26 of 30
GE Fanuc Automation 10 File structure of BASE_PMC DOC MESSAGES SOURCE LEVEL1 LEVEL2 INIT MODDEC NCCTRL MESSAGE M_CODE SPINDLE TOOL B_CODE MANUAL AUTO COOLANT LUBRIC POWER SERVO FEED_OVR WINDOW SYMBOL UTILITY COMPILER prep.bat base.src Config.def I_o.def Pmc_cnc.def Op_full.def Op_small.def Op_flex.def
Documentation files Message texts Source files for pmc level 1 Source files for pmc level 2 Source files for initalisation Source files for the decodation of the operation modes Source files for the NC control Source files for the message management Source files for the M-Code management Source files for the spindle management Source files for the tool management Source files for the B-Code management Source files for the manual modes Source files for the automatic modes Source files for the coolant management Source files for the lubrication management Source files for power on / setup Source files for the servo management Source files to manage the feed override Source files for windows read and write functions Files with the symbols and comments Preprocessing programs Files for the command line compiler of FANUC LADDER III Batch file to make the base.mne file Base PMC program Software configuration file Definition file for the inputs/outputs Definition file for the control dependent CNC/PMC signals Definition file for the inputs/outputs of the Standard operator’s panel Definition file for the inputs/outputs of the Small operator’s panel Definition file for the inputs/outputs of the Flexible operator’s panel
10.1 Documentation (Directory DOC) MEMORY MANAGEMENT.XLS BASE_PMC_GE.PDF BASE_PMC_EN.PDF HISTORY.HTML
Exel sheet for the memory management German version of this file This file Version management
10.2 Messages MESS_1.TXT MESS_4.TXT
Message texts for one language support Message texts for four language support
10.3 Source files 10.3.1 LEVEL 1 EMG_SIM.SRC OVER_T_0.SRC OVER_T_1.SRC
Emergency stop simulation for demonstration controls Axis overtravel check without limit switches Axis overtravel check with limit switches for the Software Operator's Panel
Page 27 of 30
GE Fanuc Automation OVER_T_2.SRC
LEVEL1.SRC SOFTDOG1 SRC
Axis overtravel check with limit switches for operator's panel small and standard unit Axis overtravel check with limit switches for the Flexible Operator's Panel Emergency stop and 16ms timer Counter for software deceleration dog
10.3.2 LEVEL 2 LEVEL2.SRC
Call of the different function modules
10.3.3 INIT INIT_1.SRC INIT_2.SRC
Initialisation module for demonstration controls Initialisation module
OVER_T_4.SRC
10.3.4 MODDEC MOD_SOP.SRC MOD_FULL.SRC MOD_SMAL.SRC MOD_FLEX.SRC
Mode Mode Mode Mode
decodation decodation decodation decodation
of of of of
software operator's panel standard size operator's panel small size operator’s panel flexible operator's panel
10.3.5 NCCTRL NCCTRL_1.SRC NCCTRL_2.SRC
NC control for the Software Operator's Panel NC control for all Operator's Panel (except SOP)
10.3.6 MESSAGE MESS_1.SRC MESS_4.SRC
Message display for one language Message display for four languages
10.3.7 M_CODE MFUN_1.SRC MFUN_3.SRC
Decoding one M-code per block Decoding up to three M codes per block
10.3.8 SPINDLE SOP_SCTL.SRC SPINCTRL.SRC S_SERIAL.SRC S_ANA_1.SRC S_ANA_2.SRC SOVR_0.SRC SOVR_1.SRC SOVR_2.SRC SPIN_ORI.SRC SPIN_POS.SRC SPAN_ORI.SRC
Spindle control for software operator's panel Spindle control (except software operator's panel) First Serial spindle First analog spindle Analog spindle using analog output module ADA02A Spindle override 100% Spindle override with DEC / 100% / INC keys Spindle override with gray coded selector Spindle orientation Spindle positioning Spindle orientation (Analog spindle)
10.3.9 TOOL TOOL_1.SRC
Tool management
10.3.10 B_CODE B_CODE_1.SRC
Management of second auxiliary function
Page 28 of 30
GE Fanuc Automation 10.3.11 MANUAL AXMAN_1.SRC AXMAN_2.SRC AXMAN_3.SRC AXMAN_4.SRC HD_SOP.SRC HD_FULL.SRC HD_SMALL.SRC HD_FLEX.SRC REFRET_1.SRC REFRET_2.SRC REF1STAX.SRC REF2NDAX.SRC REF3RDAX.SRC REF4THAX.SRC REF5THAX.SRC REF6THAX.SRC
Control of manual axis movement for Software Operator's Panel Control of manual axis movement for Standard Operator's Panel Control of manual axis movement for Small Operator's Panel Control of manual axis movement for Flexible Operator's Panel Software operator's panel handle / inc mode Handwheel and incremental feed (standard operator's panel) Handwheel and incremental feed (small operator's panel) Handwheel and incremental feed (flexible operator's panel) Reference position return for demonstration controls Reference position return Reference position return 1st axis Reference position return 2nd axis Reference position return 3rd axis Reference position return 4th axis Reference position return 5th axis Reference position return 6th axis
10.3.12 AUTO.SRC
AUTO Management of the automatic modes
10.3.13
COOLANT
SOP_COOL.SRC COOLANT.SRC
Coolant control for software operator's panel Coolant (except software operator's panel)
10.3.14 LUBRIC LUBRIC_1.SRC
Lubrication with level and pressure control
10.3.15 POWER.SRC
POWER Power management of the drives
10.3.16 SERVO.SRC
SERVO
10.3.17 FEED_OVR SOP_FOVR.SRC FOVR_1.SRC FOVR_2.SRC
10.3.18 WINDOW WINDOW.SRC
Servo control
1% step feed override 0% to 200% for software operator's panel 1% step feed override 0% to 200% for operator's panel standard and small unit 1% step feed override 0% to 120% for flexible machine operators panel
Window read/write module
10.4 Symbol files OP_FLEX.SYM OP_SMALL.SYM OP_FULL.SYM NC_PMC.SYM PMC_NC.SYM I_RELAY.SYM K_RELAY.SYM DATA.SYM SUB_PGM.SYM MESSAGE.SYM I_O.SYM
Definition of inputs/outputs for Flexible Operator's panel Symbols of inputs/outputs for Small Operator's panel Symbols of inputs/outputs for Standard Operator's panel Symbols for the NC -> PMC Interface Symbols for the PMC -> NC Interface Symbols for the internal relays Symbols for the keep relays Symbols for the data table Symbols for the subprograms Symbols for the message data Symbols for the inputs/outputs Page 29 of 30
GE Fanuc Automation 10.5 Utility CPP.EXE CYGWINB19.DLL GREP.EXE
Preprocessor Library for the preprocessor Unix utility GREP
10.6 Compiler BasePMC_RA3.LAD BasePMC_RA5.LAD BasePMC_RB5.LAD BasePMC_RB6.LAD BasePMC_RB6SS.LAD BasePMC_SB7.LAD compile_ra3.cmd compile_ra5.cmd compile_rb5.cmd compile_rb6.cmd compile_rb6ss.cmd compile_sb7.cmd go.cmd
Base to generate a PMC RA3 program Base to generate a PMC RA5 program Base to generate a PMC RB5 program Base to generate a PMC RB6 program Base to generate a PMC RB6 STEP SEQUENCE program Base to generate a PMC SB7 program Compiler directives to generate a PMC RA3 program Compiler directives to generate a PMC RA5 program Compiler directives to generate a PMC RB5 program Compiler directives to generate a PMC RB6 program Compiler directives to generate a PMC RB6 STEP SEQUENCE program Compiler directives to generate a PMC SB7 program Command file to check the PMC type and to start the command line compiler
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