Baker Oil Tool_SSV Catalog

SURFACE SAFETY SYSTEMS

Baker Oil Tools

TABLE OF CONTENTS At a glance:

Overview of Surface Equipment .................................... ...................................................... ..................................... ..................... 6 Bonnets and Actuators ..................................... ........................................................ ..................................... ................................7 ..............7 Bonnet Design................. Design .................................... ...................................... ...................................... ..................................... ....................... ..... 8-9 Applications .................................... ...................................................... ..................................... ...................................... ........................ ..... 10-19 Pneumatic Actuators ...................................... ........................................................ ..................................... ........................... ........ 20-23 Hydraulic Actuators .................................... ....................................................... ...................................... .............................. ........... 24-30 Hydraulic Wire-Cutting Actuators .................................... ....................................................... ............................ ......... 31-32 Well Control Systems ................................... ...................................................... ...................................... ............................ ......... 33-35 Pilots and Relay ...................................... ......................................................... ...................................... ................................. .............. 36-39 Accessories ..................................... ....................................................... ..................................... ...................................... ....................... .... 40-42 Order Form ................................... ...................................................... ...................................... ..................................... ...............................43 .............43

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Baker Oil Tools


TABLE OF CONTENTS Overview of Surface Safety Equipment ................ ............... ................ ............... ............... ................ ............... ................ ............... .............. 6 Bonnets and Actuators ............... ................ ............... ............... ................ ............... ................ ............... ................ ............... ............... .............. 7 Bonnet Design ................................................................................................................................................................................................8-9 Applications Pneumatic PneuMaster™ ............... ................ ............... ................ ............... ............... ................ ............... ................ ............... ................ ............... .. 10 Dia-Flex™ Tandem ............... ................ ............... ................ ............... ................ ............... ............... ................ ............... ................ .......... 11 Piston Type .............. ................ ............... ................ ............... ............... ................ ............... ................ ............... ................ ............... ...... 12 Hydraulic GateMaster™ ............... ................ ............... ............... ................ ............... ................ ............... ................ ............... ............... ................ ... 13 Model "E"™ .............. ............... ................ ............... ................ ............... ............... ................ ............... ................ ............... ................ ....... 14 Model "C"™ .............. ............... ................ ............... ................ ............... ............... ................ ............... ................ ............... ................ ....... 15 Model "CSWC"™ ............... ............... ................ ............... ............... ................ ............... ................ ............... ................ ............... ............. 16 Model "RV"™ ............... ............... ............... ................ ............... ................ ............... ................ ............... ............... ................ ............... ..... 17 GateMaster™ (Arctic Environment) .............. ................ ............... ................ ............... ............... ................ ............... ................ ............... .. 18 "LPO"™ with Model "C"™ .............. ............... ................ ............... ............... ................ ............... ................ ............... ................ ............... ... 19 Pneumatic Actuators Pneumatic Piston-Type Actuators (PN 885-06, 885-07, 885-09, 885-94) ............... ............... ................ ............... ................ ............... ............ 20 Dia-FLex™ Pneumatic Diaphragm Actuator (PN 885-92) .............. ............... ............... ................ ............... ................ ............... ................ ...... 21 Pneumaster™ Pneumatic Actuator (PN 886-51) ............. ................ ............... ................ ............... ............... ................ ............... ................ ...... 22 Model “DAV”™ Reduced Port Diaphragm Diaphragm Actuated Gate Valve Valve (PN 886-23, 886-36) 886-36) .............. ............... ............... ................ ................ .......... 23 Hydraulic Actuators Overview ............... ................ ............... ............... ................ ............... ................ ............... ............... ................ ............... ................ ............... .. 24 Model "C"™ Hydraulic Actuator (PN 885-10, 885-11, 885-12) ........................ ............... ............... ................ ................ ............... ............... ...... 25 Model "E"™ Hydraulic Actuator (PN 885-79, 885-80) .............. ............... ............... ................ ............... ................ ............... ................ .............. 26 GateMaster™ Hydraulic Actuator (PN 884-51, 884-52, 884-54) ........................... ................ ............... ................ ............... ................ .............. 27 Model "J"™ Hydraulic Actuator (PN 885-83) .............. ............... ................ ............... ............... ................ ............... ................ ............... ............ 28 Model "RV"™ Reduced Volume Hydraulic Actuator (PN 886-41) ............... ............... ................ ............... ................ ............... ............... ........... 29 Model "SH"™ Short Hydraulic Actuator (PN 884-63) ............... ................ ............... ................ ............... ................ ............... ................ ............. 30 Hydraulic Wirecutting Actuators Model "CSWC"™ Coil Spring Wire-Cutting Actuator (PN 884-64) ............... ................ ............... ............... ................ ................ ............... ......... 31 Model "HWC"™ Hydraulic Wire-Cutting Actuator (PN 884-62) ............... ................ ............... ................ ............... ................ ................ ............. 32 Systems "LPO"™ Line Pressure Pressure Operated Surface Safety System System (PN (PN 885-59) 885-59) ....................... ................ ............... ................ ................ ............... ....... 33 Model "DPC"™ Dual Pump Hydraulic Control System (PN 886-39) ...................... ................ ............... ............... ................ ............... .............. 34 Model "SPC"™ Single Pump Hydraulic Control System (PN 886-38) ............... ................ ............... ................ ............... ............... ................ ... 35 Pilots and Relay Hydraulic High or Low Pilots (PN 877-55) .......................... ................ ............... ............... ................ ............... ................ ............... ............... .. 36 High Pressure Pressure High-Low High-Low Hydraulic Hydraulic Pilots (PN 877-51, 877-51, 877-52, 877-53) ................... ................ ............... ................ ............... ................ ........ 37 Helix 1 Pilot (PN 876-48, 876-53) .............. ............... ............... ................ ............... ................ ............... ............... ................ ............... ............ 38 Model "BPR"™ Pneumatic Relay (PN 877-36, 877-37) ............... ............... ............... ................ ............... ................ ............... ................ .......... 39

Accessories Mechanical Opener (PN 885-13) ............. ................ ............... ................ ............... ................ ............... ............... ................ ............... ............. 40 Screw Jack (PN 885-62) .............. ............... ............... ................ ............... ................ ............... ................ ............... ............... ................ .......... 40 Hydraulic Opener (PN 885-14, 885-23, 885-27) .............. ............... ................ ............... ................ ............... ................ ............... ............... ..... 40 Clear Stem Protector (PN 885-38) .............. ................ ............... ............... ................ ............... ................ ............... ............... ................ .......... 40 Sensing Line Blowout Preventer (PN 885-19) ............... ................ ............... ................ ............... ............... ................ ............... ................ ...... 41 Control Line Blowout Preventer (PN 885-21) ............... ............... ................ ............... ................ ............... ............... ................ ............... ......... 41 Heat Sensitive Lock-Open Device (PN 885-37, 885-39) ....................... ................ ............... ................ ............... ................ ............... ............. 41 Low Pressure Fusible Plug (PN 885-15) ............... ............... ................ ............... ............... ................ ............... ................ ............... ................ 42 High Pressure Fusible Plug (PN 885-16) ............... ................ ............... ................ ............... ............... ................ ............... ............... ............... 42 Block-and-Bleed Fusible Plug (PN 885-30) .............. ............... ................ ............... ................ ............... ............... ................ ............... ............ 42 Electric Limit Switch (PN 885-64) .............. ............... ............... ................ ............... ................ ............... ............... ................ ............... ............ 42 Pneumatic Limit Switch (PN 885-63) ................ ............... ............... ................ ............... ................ ............... ............... ................ ............... ..... 42 Order Form .............. ................ ............... ............... ................ ............... ................ ............... ............... ................ ............... ................ .............. 43

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Baker Oil Tools

PRODUCT NUMBER INDEX Product Number

Page Number

Description

Product Number

Description

Page Number

876-48 876-48 Helix Helix I Direct Direct Dial Pilot Pilot ........ ............ ........ ........ ........ ........ ........ ........ ...... .. 38

885-23 885-23 Hydrau Hydraulic lic Opener Opener f/Arctic f/Arctic Svc. ........ ............ ........ ........ ........ ...... .. 40

876-53 876-53 Helix Helix I High-L High-Low ow Pilot Pilot System System ........ ............ ........ ........ ........ ...... .. 38

885885-27 27 Hydr Hydrau aulilicc Opene Openerr f/H2S - CO2 Svc. ................... ................... 40

™

877-36 "BPR BPR" Pneumatic Relay f/Std. H2S-CO2 Svc Svc.. . 39

885-30 885-30 Block-a Block-andnd-Ble Bleed ed Fusible Fusible Plug ........ ............ ........ ........ ........ ...... .. 42

877-37 "BPR BPR"™ Pneumatic Pneumatic Relay Relay f/Arctic f/Arctic Svc. Svc. ............. ............. 39

885-37 885-37 Heat Heat Sensitive Sensitive Lock-O Lock-Open pen Device Device ........ ............ ........ ........41 ....41

877-51 877-51 High High Pressure Pressure HighHigh-Low Low Hydra Hydrauli ulicc Pilots Pilots ........ .......... 37

885-38 885-38 Clear Clear Stem Stem Protect Protector or ........ ............ ........ ........ ........ ........ ........ ........ ........40 ....40

877-52 877-52 Low Hydrau Hydraulic lic Pilot Pilot ........ ............ ........ ........ ........ ........ ........ ........ ........ ....... ... 37

885-39 885-39 Heat Heat Sensiti Sensitive ve Lock-O Lock-Open pen Devic Device e

877-53 877-53 High High Hydrau Hydraulic lic Pilot Pilot ........ ............ ........ ........ ........ ........ ........ ........ ........ ...... .. 37 877-55 877-55 Hydrau Hydraulic lic High or Low Pilots Pilots ........ ............ ........ ........ ........ ........ ...... 36 884884-51 51 Gate Gatema mast ster er™ Hydraulic Actuator f/H2S Svc. Svc. ...... ...... 27 ™

884884-52 52 Gate Gatema mast ster er Hydraulic Hydraulic Actuator Actuator f/Arctic f/Arctic Svc. ... 27 ™

884884-54 54 Gate Gatema mast ster er Hydraulic Hydraulic Actuator Actuator f/LPO Svc...... 27 ™

884884-62 62 Mode Modell “HW “HWC” C” Hydraulic Wire Cutting Actuator32 ™

f/Std. Model Actuators Actuators ..................... ................................ ................. ...... 41 885-59 "LPO" ™ Line Pressure Operated Surface Safety System......................... System.................................... ...................... ............... .... 33 885-62 885-62 Screw Screw Jack Jack ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ .......40 ...40 885-63 885-63 Pneuma Pneumatic tic Limit Limit Switch Switch ........ ............ ........ ........ ........ ........ ........ ........42 ....42 885-64 885-64/66 /66

Electr Electric ic Limit Limit Switch...... Switch.......... ........ ........ ........ ........ ........ ........ ...... 42

884884-63 63 Mode Modell “SH” “SH” (Short) Hydrauli Hydraulicc Actuator Actuator ........... ........... 30

885885-79 79 Mode Modell “E” “E”™ Hydraulic Hydraulic Actuator Actuator f/Std. f/Std. Svc. ........ 26

884884-64 64 Mode Modell “CSW “CSWC” C”™ Coil Spring

885885-80 80 Mode Modell “E” “E”™ Hydraulic Actuator f/H2S Svc. Svc. ...... ........ .. 26

Wire-Cutting Wire-Cutting Actuator ..................... ................................ .................. ....... 31

885885-83 83 Mode Modell “J” “J”™ Hydraulic Hydraulic Actuator Actuator .................... ........................... ....... 28

885-06 885-06 Pneuma Pneumatic tic Pisto Piston n Actuator Actuator f/Std. f/Std. Svc. Svc. ........ ............ ...... .. 20

885885-92 92 DiaDia-Fl Flex ex™ Pneumatic Pneumatic Diaphragm Diaphragm Actuator Actuator ....... 21

885-07 885-07 Pneuma Pneumatic tic Pisto Piston n Actuator Actuatorss f/H2S - CO2 Svc. Svc. ...20

885-94 885-94 Pneuma Pneumatic tic Piston Piston Actua Actuator torss f/High f/High Pressu Pressure re ....20

885-09 885-09 Pneuma Pneumatic tic Piston Piston Actuat Actuators ors f/Arcti f/Arcticc H2S Svc Svc.. ..20

886886-23 23 Mode Modell “DA “DAV” V”™ Reduced Port Port Diaphragm Diaphragm ............. .............

885885-10 10 Mode Modell “C” “C”™ Hydraulic Hydraulic Actuator Actuator f/Std. f/Std. Svc. ........ 25 ™

Actuated Actuated Gate Valve ...................... ................................ ................... ......... 23

885885-11 11 Mode Modell “C” “C” Hydraulic Actuator f/H2S Svc. Svc. ..... ........25 ...25

886886-36 36 Mode Modell “DA “DAV” V”™ Reduced Port Port Diaphragm Diaphragm ............. .............

885885-12 12 Mode Modell “C” “C”™ Hydraulic Actuator f/Arctic H2S .... ......25 ..25

Actuated Actuated Gate Valve Valve w/Mech. w/Mech. Override Override ........... ........... 23

885-13 885-13 Mechani Mechanical cal Opener Opener ........ ............ ........ ........ ........ ........ ........ ........ ........ ...... .. 40 885-14 885-14 Hydrau Hydraulic lic Opener Opener f/Std. f/Std. Svc. ........ ............ ........ ........ ........ ........40 ....40 885-15 885-15 Low Pressure Pressure Fusible Fusible Plug ........ ............ ........ ........ ........ ........ ....... ... 42

886886-38 38 Mode Modell “SP “SPC” C”™ Dual Pump Hydraulic Control Control System .................... ............................... ...................... .................. ....... 35 886886-39 39 Mode Modell “DP “DPC” C”™ Dual Pump Hydraulic

885-16 885-16 High High Pressure Pressure Fusible Fusible Plug ........ ............ ........ ........ ........ ........ ...... .. 42

Control Control System .................... ............................... ...................... .................. ....... 34

885-19 885-19 Sensin Sensing g Line Blow Blowout out Preve Prevente nterr ........ ............ ........ ........ ...... .. 41

886886-41 41 Mode Modell “RV” “RV”™ Reduced Reduced Volume Hyd. Actuator Actuator .. 29

885-21 885-21 Contro Controll Line Blowout Blowout Prevente Preventerr ........ ............ ........ ........ ........41 ....41

886886-51 51 Pneu Pneuma mast ster er™ Pneumatic Pneumatic Actuator ....................22 ....................22

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Baker Oil Tools

OVERVIEW OF SURFACE SAFETY EQUIPMENT 3. Wing SSV Hydraulic or Pneumatic Actuator

2. Master SSV Hydraulic or Pneumatic Actuator

1. SCSSSV

1. Subsurface Safety Valve Tubing or Wireline Valves 2. Surface Safety Valve Upper Master Valve 3. Surface Safety Valve Outer Wing Valve 6

Safety Systems is comprised of two applications: Subsurface Safety Valves and Surface Safety Systems. The Surface Safety equipment (bonnets/actuators/pilots) compliment the Subsurface Safety equipment to provide complete control of your wells. Baker Oil Tools has long been recognized as a world leader in wellhead, production, pipeline, and process safety control systems. Surface Safety Systems manufactures actuators for applications including Christmas tree master and wing valve locations, shut down valves, header manifolds, and pipeline control valves. The tradition of excellence began over 75 years ago and reflects Baker Oil Tools' approach to innovative products and services. Baker Oil Tools' Surface Safety Systems are backed up by experienced professionals including field and shop personnel. Baker Oil Tools' five major service centers located in the Far East, Middle East, Europe, South America and the USA provide technical service support and house spare parts inventories. Safety Systems’ primary manufacturing facilities are in Broken Arrow, Oklahoma and Aberdeen, Scotland. Each plant operates under strict quality control procedures to insure the highest possible quality is built into every product. In addition to modern manufacturing facilities and a broad product line, Baker Oil Tools also offers the experience required to analyze your particular application and recommend the most appropriate equipment for the service condition of your well. All of Baker Oil Tools safety system requirements now can be satisfied through the extensive Baker Oil Tools network of contacts located around the world.


Baker Oil Tools

BONNETS & ACTUATORS Baker Oil Tools’ unique bonnet and actuator Quick-Disconnect ™ (U.S. Patent No. 4,135,547) design totally isolates the actuator from the bonnet without compromise of safety. Since the bonnet and the actuator are two distinct products, it is possible to remove the actuator from the bonnet without depressurizing or isolating the valve. A substitute actuator may be installed on the bonnet while the original actuator is being serviced; or, a larger or smaller actuator may be installed to accommodate a change in production pressures. It is even possible to substitute a hydraulic actuator for a pneumatic actuator providing the adequate control pressure is available. Baker Oil Tools designs each valve bonnet to adapt to one of the many commonly used gate valves. Bonnet selection is simple and specific for each valve manufacturer and model. Actuator choice is entirely a matter of available control pressure and desired characteristics. The bonnet features both a metal-tometal back-seat seal and a state-of-theart sealing system. The sealing system is designed for the pressure range and service of the valve and is interchangeable with others in its size and pressure range. Because of their individual, completely self-contained sealing systems, a sour service bonnet may be used in conjunction with a standard service actuator, providing the control medium is acceptable. This Quick-Disconnect is an exclusive Baker Oil Tools advantage targeted at saving the customer time and money.

Two-Piece Quick-Disconnect

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Baker Oil Tools

BONNET DESIGN

Actuator Connector

Mounting Bolts

Sealing Cartridge Drift Adjustment Spacers Fire Seal Gate Attachment (Typical)

Typical Bonnet Design

8

The bonnet is an integral part of the patented Quick-Disconnect system for actuators. The bonnets are easy to maintain and feature an advanced sealing system and a metal-to-metal fire seal that guarantees seal integrity even if the elastomeric seals are damaged by high temperatures. Bonnets are designed and rated for the valve on which it will be mounted and adapt to reverse acting and direct acting gate valves. The bonnet and actuator assembly utilizes a twopiece stem design that completely isolates all the corrosive fluids in the valve body and bonnet. Because of their individual, completely self-contained sealing systems, a sour service bonnet may be used in conjunction with a standard service actuator, providing the control medium is acceptable. This Quick-Disconnect adds value to the Baker Oil Tools safety system equipment and provides savings in the short and long term for our customers. FEATURES/BENEFITS • Patented Quick-Disconnect design isolates all process fluids in the valve body • Rated to match the valve specifications for service environment and applications • Two-piece stem design makes actuator selection a matter of control pressure required and operating characteristics • The Quick-Disconnect design provides easy access to critical seal areas for quick valve maintenance • Wide selection of packing cartridges are available for every service environment • Bonnets adapt to all popular gate valves with permanent drift setting capability • Stem and packing cartridge are made of 17-4PH stainless steel as a standard • CRA materials are available upon request


Baker Oil Tools

PTT-350 SEALS The Quick-Disconnect bonnet assembly is also available with a PTT-350 premium packing cartridge assembly. The PTT-350 packing arrangement is a nonelastomeric, thermoplastic seal that may be used in lieu of Baker Oil Tools' standard packing cartridge assembly for material classes BB through HH. This seal has passed the requirements of API 6A appendix F for temperatures from -20°F - 350°F (28.8 C - 176.6 C) for working pressures through 15,000 psi (1034.2 bar). °

°

PTT-350 Seal Stack

MASTER SERIES BONNET

Actuator Connector

Mounting Threads

MSE Seal

Drift Adjustment Spacers Fire Seal Gate Attachment (Typical)

Baker Oil Tools' Master Series bonnet assembly is used to adapt the GateMaster™ and PneuMaster™ actuators to most popular gate valves. The bonnet assembly utilizes a MSE (mechanical spring energized) nonelstomeric seal rather than a packing cartridge assembly. The metal-to-metal fire seal insures seal integrity even if the MSE seal is damaged by high temperatures. FEATURES/BENEFITS • Manufactured per material class EE and FF services for valves through 5,000 psi (344.7 bar) working pressure • Seals meet API requirements for temperature classes K through X [-75°F 350°F (59.4 C - 176.6 C)] • Non-elastomeric seals eliminate the problems of produced fluids contracting elastomeric seals • Metal-to-metal fire seal • External permanent drift adjustment • Threaded connections for actuator housing and shaft °

°

Master Series Bonnet Design

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Baker Oil Tools


SURFACE APPLICATIONS PNEUMATIC PneuMaster ™ PneuMaster Diaphragm Actuators are used in this application and are operated with air supplied from a multi-well panel. The construction of the actuator is lightweight for ease of installation and maintenance. The actuators have mounted to the upper master and wing valve of this wellhead.

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Baker Oil Tools

SURFACE APPLICATIONS PNEUMATIC Dia-Flex Tandem A Dia-Flex Tandem Diaphragm Actuator has been mounted to the master valve of this pneumatically controlled system. The additional piston area allows lower control pressures to operate the valve.

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Baker Oil Tools


SURFACE APPLICATIONS PNEUMATIC Piston Type A Pneumatic Piston-Type Actuator, suitable for H2S service, is used in this air operated single well system. An actuator has been mounted to the upper master and wing valve for sequenced closure during shut-down operations.

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Baker Oil Tools

SURFACE APPLICATIONS HYDRAULIC GateMaster ™ The GateMaster Hydraulic Actuator is used for low pressure wellhead applications and is mounted to the upper master and dual wing valves. The non-elastomeric bonnet packing insures service compatibility and greatly reduces maintenance concerns. The hydraulics are supplied from a solar powered panel.

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Baker Oil Tools


SURFACE APPLICATIONS HYDRAULIC Model “E” ™ The Model “E” Actuators, mounted to the upper master and wing valves, are equipped with side mount limit switches that provide valve position to a remote control station. Power is supplied by a single well panel system.

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Baker Oil Tools

SURFACE APPLICATIONS HYDRAULIC Model “C” ™ The piston assembly of the Model “C” Actuators is located in the bottom of the actuator which allows the power spring to be totally submersed in oil. This feature is beneficial in harsh desert, offshore and jungle environments. These actuators are controlled by a self-contained system. The self-contained system is excellent for remote locations that do not have external power sources. The system utilizes simple logic to control the entire safety system consisting of the actuators and subsurface safety valve.

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Baker Oil Tools


SURFACE APPLICATIONS HYDRAULIC Model "CSWC"™ A Model "CSWC" Wire Cutting has been mounted to the upper master valve of this wellhead to insure safety during wireline operations. The spring of the actuator is sufficient to cut logging cable and stainless steel line. A short Model "RV"™ Actuator is supplied on the wing valve for space conservation. The power supply is obtained from a multi-well panel.

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Baker Oil Tools

SURFACE APPLICATIONS HYDRAULIC Model "RV"™ The Model RV Actuator Design was chosen due to its short profile. The translating cylinder also allows lesser fluid volume for operation. The Quick Disconnect bonnet design, common on most Baker Oil Tools' actuators, facilitates ease of maintenance and minimizes down time. A solar powered system is used to operate the actuated master valve.

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Baker Oil Tools


SURFACE APPLICATIONS HYDRAULIC GateMaster ™ The design of this system meets the challenges of its remote arctic environment location. The system, comprising a subsurface valve and GateMaster Actuator, utilizes an arctic service self-contained system. A top mount limit switch is used for remote indication of valve position.

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Baker Oil Tools

SURFACE APPLICATIONS HYDRAULIC "LPO"™ System with Model "C"™ Flowline fluids used for this line pressure operated (LPO) system due to minimal local supervision and lack of external power sources. The system utilizes pilots to insure shut-in during abnormal flowing conditions.

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Baker Oil Tools

PNEUMATIC PISTON-TYPE ACTUATORS For opening and closing any of the popular direct or reverse acting gate valves, the Pneumatic Piston-Type Actuator supplies a downward thrust upon application of pneumatic pressure from an external source. When control pressure is relieved, a compression spring, aided by pressure in the valve body, returns the piston to its normal, or up position. The loss of control pressure causes the actuator to act as a fail-safe closed device when adapted to reverse acting gate valves. Baker Oil Tools' numbering system for actuators describes the required piston diameter and valve stroke. For example, an 885-06-1703 is a Pneumatic Piston Actuator for standard service with a 17" (431.8 mm) diameter piston that operates a 3" (76.2 mm) or smaller reverse acting gate valve.

Typical Pneumatic Actuator Product No. 885-06

SPECIFICATION GUIDE Product No.

Service

Operating Temperature Range

885-06

Standard

-20°F to 250°F

-29 C to 121 C

885-07

H2S-CO2

-20°F to 250°F

-29 C to 121 C

885-09

Arctic H2S

-75°F to 180°F

-59 C to 82 C

885-94

Std.f/High Pressure

-20°F to 250°F

-29 C to 121 C

°

°

°

°

°

°

°

°

FEATURES/BENEFITS • Available in piston sizes 8" - 20" (203.2 mm - 508 mm) for 1-13/16" - 16" (46.03 mm - 406.4 mm) gate valves, direct or reverse acting, for all pressures and service environments • Compact design, removable within own working space • Universal adaptability • Visual indication produced by rising stem • Dual opposed wound springs • One-piece lock ring (stainless steel) • External safety relief device • Fail-safe design • Quick-Disconnect design that allows intelligent troubleshooting • Also available “M” ™ series with high thrust spring package for low pressure backseat valves Product Nos. 885-06, 885-07, 885-09 and 885-94

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Baker Oil Tools

DIA-FLEX™ PNEUMATIC DIAPHRAGM ACTUATOR Designed to the industry’s highest standards, the Dia-Flex Pneumatic Diaphragm Actuator incorporates the exclusive interchangeability, ease of maintenance, and durability that are built into other Baker Oil Tools' actuators. The Dia-Flex is lighter in weight than the piston actuator. It will accept most of the same accessories as other Baker Oil Tools actuators. The first diaphragm type actuator to eliminate the o-rings from moving surfaces, the Dia-Flex features an easily renewed poly-pak seal around the rising stem. Additionally, it does not require disassembly for dynamic seal/replacement. The Dia-Flex actuator may be used interchangeably with Baker Oil Tools pneumatic or hydraulic actuators of comparable rating, with no need for change out of bonnet parts or adapter kits. FEATURES/BENEFITS • Eliminates the dynamic o-ring problems with a diaphragm • Utilizes an easily renewed poly-pak seal that provides easy seal replacement • Lighter in weight than the piston type design • Universal adaptability to any Baker Oil Tools' bonnet assembly without bonnet adapter kits • Dual-wound opposed springs • External safety relief device • Fail-safe design • Patented Quick-Disconnect design • Available for sizes 1-3/16" to 4" valves with 12", 14", & 18" diaphragm • “M” series with high thrust spring package for low pressure backseat valves • Tandems also available

Dia-Flex Pneumatic Diaphragm Actuator Product No. 885-92

Nominal Valve Size (In.)

Commodity No. 885-92-1203 885-92-1403

1-3/16

885-92-143M *

2-1/16

885-92-1803

2-9/16

885-92-M403 *

3-1/16

885-92-M803 * 885-92-T123 885-92-T143 885-92-1204 885-92-1404

4

885-92-1804 885-92-M84T * 885-92-T144

* “M” series for low pressure backseat valves. Requires special bonnet.

SPECIFICATION GUIDE Product No. 885-92 Dia-Flex

Maximum control pressure

150 psi

10 bars

Production test pressure

225 psi

15.5 bars

Operating temprature range Product No. 885-92

-20 °F to 180°F

-29 C to 82 C °

°

Standard Service

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Baker Oil Tools

PNEUMASTER™ PNEUMATIC ACTUATOR The PneuMaster Actuator is a diaphragm type actuator that compliments Baker Oil Tools' field-proven pneumatic actuators. It delivers reliable fail safe performance on gate valves. It is ideal for both wellhead and shut-down valves. Designed and built to the industry’s highest standards, this fail-safe gate valve actuator delivers simplicity, low weight, durability, and ease of maintenance. Because the PneuMaster actuator is lighter than standard piston-type and diaphragm actuators, it is particularly suited for use on tension leg platforms and other weight-sensitive applications. FEATURES/BENEFITS • Visual indication of position provided by the rising stem • Light weight • External pressure relief device • Fail-safe design

Product No. 886-51 Pneumaster Pneumatic Actuator

SPECIFICATION GUIDE Maximum Operating Pressure Maximum Valve Working Pressure PneuMaster Pnuematic Actuator Product No. 886-51

Production Test Pressure Operating Tem prature Range Product No. 886-51

22

150 psi

10 bar

5,000 psi

345 bar

248 psi

15 bar

-20 °F to +250 °F -29 C to +121 C °

Standard Service

°


Baker Oil Tools

MODEL “DAV” ™ REDUCED PORT DIAPHRAGM ACTUATED GATE VALVE The “DAV” (Diaphragm Actuated Valve) is a simple, reliable all-in-one safety valve designed to minimize the cost and size of safety systems. It provides protection of energy resources, life, property and the environment. The Model “DAV” is pneumatically actuated and available with an optional mechanical override. Applications include wellhead wing valve, shutdown, casing relief, gas lift process, and other similar applications. The “DAV” is a 2" (50.8 mm ), 1-1/4" (31.75 mm ) reduced port, bi-directional flow safety valve. It utilizes two floating seats and a slab gate of hardened steel to provide a durable complete seal. The spring return diaphragm actuator assures a positive fail close operation. The valve working pressure is 3,000 psi (207 bar ). It requires a maximum of 60 psi (4 bar ) control pressure to operate the actuator, depending on valve body pressure. FEATURES/BENEFITS • Screwed or flanged end connections • Metal-to-metal fire seals • Tapered reduced port design to protect seats from flow erosion • Repairs can be made without removing valve from flowline • Bi-directional flow • Mechanical override option available

Model “DAV” Reduced Port Diaphragm Actuated Gate Valve Product No. 886-23

SPECIFICATION GUIDE Maximum Control Pressure Maximum Valve Working Pressure Operating Temperature Range

60 psi

4 bar

3,000 psi

207 bar

-29 °F to 250°F

-29 C to 121 C °

°

Product No. 886-23, DAV Standard Product No. 886-36, DAV w/Mechanical Override

SPECIFICATION GUIDE Operation Mode

End Connection

Commodity Number

Pneumatically Actuated

Screwed

866-23-1200

Pneumatically Actuated

Flanged

866-23-1202

Manual Override

Screwed

866-36-1200

Manual Override

Flanged

866-36-1202

23


Baker Oil Tools

HYDRAULIC ACTUATORS

Model “C” Product No. 885-10 (page 25)

Model “E” w/ limit switch Product No. 885-79 (page 26)

Model “E” Product No. 885-80 (page 26)

Application is the key to determining which Baker Oil Tools' actuator to select. Safety valves operate on pneumatic or hydraulic pressure, when pneumatic supply pressure is not available then hydraulic pressure is utilized. Baker Oil Tools' manufactures ten different versions of hydraulic actuators for most customer’s specific requirements. Baker Oil Tools' hydraulic actuators use the same two piece Quick-Disconnect design as the pneumatic actuators with the bonnet being a separate component, which isolates all the process fluids in the valve and bonnet assembly. Baker Oil Tools' Quick-Disconnect feature allows actuator choice to be entirely a matter of available control pressure and desired operating parameters. Hydraulic actuator selection is also based on valve size, pressure requirements and service environment conditions.

HYDRAULIC HIGH-THRUST WIRE-CUTTING ACTUATORS

24

Model “SH” Product No. 884-63 (page 30)

GateMaster Product No. 884-51 (page 27)

Model “HWC” Product No. 884-62 (page 32)

Model “CSWC” Product No. 884-64 (page 31)

Model “RV” Product No. 886-41 (page 29)

Model “J” Product No. 885-83 (page 28)

The Hydraulic High-Thrust Wire-Cutting Actuators help offset the inherent risk associated with wireline operations. In the event of a wireline accident, these actuators deliver fail-safe shut-in by providing sufficient force to cut a 7/32" (5.55 mm) logging cable, 3/16" (4.76 mm) stainless steel line, or coiled tubing. The models offered are the “CSWC” ™ Coiled Spring Wire-Cutter and the “HWC” ™ Hydraulic Wire Cutter.


Baker Oil Tools

MODEL “C” ™ HYDRAULIC ACTUATOR The Model “C” Hydraulic Actuator is one of the most widely used hydraulic actuators. Once mounted on the bonnet, it becomes the power unit assuring complete valve closure or opening, upon loss of control pressure. Like all of Baker Oil Tools' actuators, it incorporates the female portion of the patented Quick-Disconnect on the shaft assembly. The Model “C” Hydraulic Actuator operates valves from the 1-13/16" - 41/16" (46.03 mm - 26.98 mm) range with operating pressures up to 10,000 psi(689.4 bar) and 6-3/8" (6.3 mm) range with operating pressure up to 5,000 psi (345 bar). The Model “C” piston assembly is located in the bottom of the actuator, which allows the spring to be totally immersed in oil for protection from corrosion. The piston assembly is available in 3" (76.2 mm) and 4" (101.6 mm) sizes. The actuator shaft, in the failsafe position, serves as a visual indicator. The actuator is protected from over pressurization by an external safety relief device, which is rated for the working pressure and temperature service of the actuator. The Model “C” is available in standard, H2S and Arctic* services, with temperature ranges from -75°F to 250°F (- 59 C to 121 C). °

°

SPECIFICATION GUIDE H2S Service, Standard Service

Service for 3" Piston Maximum Control Pressure Mounted on 2" Valve (0303) Mounted on 2-1/2" Valve (0303) Mounted on 3" Valve (0303) Mounted on 4" Valve (0304) Maximum Operating Pressure Test Pressure Temperature Range (Standard Service) Product Weight

(0.362 x Valve Pressure) + 140 psi (9.6 bar) (0.416 x Valve Pressure) + 140 psi (9.6 bar) (0.570 x Valve Pressure) + 140 psi (9.6 bar) (0.827 x Valve Pressure) + 140 psi (9.6 bar) 7,500 psi 517 bar 11,250 psi 776 bar -20°F to 250°F -29 C to 121 C 130 lbs 59 kg °

°

SPECIFICATION GUIDE H2S Service, Standard Service

Service for 4" Piston Maximum Control Pressure Mounted on 2" Valve (0403) Mounted on 2-1/2" Valve (0403) Mounted on 3" Valve (0403) Mounted on 4" Valve (0404) Mounted on 6" Valve (0406) Maximum Operating Pressure Test Pressure Temperature Range (Standard Service) Product Weight

(0.195 x Valve Pressure) + 75 psi (5.1 bar) (0.224 x Valve Pressure) + 75 psi (5.1 bar) (0.306 x Valve Pressure) + 75 psi (5.1 bar) (0.450 x Valve Pressure) +75 psi (5.1 bar) (0.890 x Valve Pressure) + 75 psi (5.1 bar) 7,500 psi 517 bar 11,625 psi 801 bar -20°F to 250°F -29 C to 121 C 238 lbs 108 kg °

* Arctic service temperature is -75 F to 180 F (-59 C to 82.2 C). °

°

°

°

°

Model “C” Hydraulic Actuator Product No. 885-10

Product No. 885-10 Model "C" Standard Service Product No. 885-11 Model "C" H2S Service Product No. 885-12 f/Model "C" Arctic H2S Service

25


Baker Oil Tools

MODEL “E”™ HYDRAULIC ACTUATOR The Model “E” Hydraulic Actuator is short in profile and intended for valves from 2-1/2" - 6-5/8" (63.5 mm - 168.27 mm). The line pressures up to 10,000 psi (689 bar) with control pressures of 6,000 psi (413 bar). The piston assembly is located in the top of the actuator and is available in 5" (27 mm) and 7" (177.8 mm) sizes. This large piston area permits the use of lower control pressures than the Model “C”. The actuator shaft houses the female portion of the patented Quick-Disconnect system. In the fail-safe position, the shaft serves as a visual indicator. The actuator is protected from over pressurization by an

external safety relief device. Each safety relief device is rated for the working pressure and service of the actuator. The Model “E” is available in standard and H2S-CO2 service with temperature ranges from -20°F to 250°F (-28.8 C to 121.1 C). A special Model “E” is available with side mount magnetic limit switches. These switches provide valve position indication to a remote control station. The special Model “E” is also available for 2,500 psi (172.4 bar) maximum control pressure applications. °

°

Product No. 885-79 f/Standard Service and 885-80 f/H2S Service

SPECIFICATION GUIDE H2S Service

Service for 5" Piston Maximum Control Pressure

Model “E” Hydraulic Actuator Product No. 885-80

Mounted on 2-1/2" Valve (0503)

(0.18 x Valve Pressure) + 100 psi (6.8 bar)

Mounted on 3" Valve (0503)




Mounted on 4" 15K Valve (8A54)*

(0.33 x Valve Pressure) + 75 psi (5.1 bar) -18 C to 121 C -20°F to 250°F

Temperature Range

°

°

Maximum Operating Pressure

6,000 psi

413 bar

Safety Head Maximum Working Pressure

6,200 psi

427 bar

Test Pressure

9,300 psi

632 bar

Product Weight

190 lbs

86 kg

SPECIFICATION GUIDE Service For 7" Piston

H2S Service

Maximum Control Pressure Mounted on 6" Valve (0706)


Mounted on 6-3/8" 10K Valve (8SA6)*

(0.42 x Valve Pressure) + 50 psi* (3.4 bar)

Temperature Range

-20°F to 250 °F

-18 C to 121 C


6,000 psi

413 bars

Safety Head Maximum Working Pressure

6,200 psi

427 bars

Test Pressure

9,300 psi

632 bars

Product Weight

400 lbs

182 kg

*Requires 8 bolt hole bonnet assembly.

26

°

°


Baker Oil Tools

GATEMASTER™ HYDRAULIC ACTUATOR The GateMaster Actuator is a hydraulic actuator that compliments Baker Oil Tools' field proven hydraulic actuator line. Baker Oil Tools delivers reliable fail-safe performance on gate valves. Baker Oil Tools is ideal for both wellhead and shut-down valves. The actuator is designed to be used in conjunction with the Mast er Series bonnets mounted on 2" - 4" (50.8 mm - 101.6 mm) gate valves. It may be interchanged with the PneuMaster diaphragm actuator. Product Number 884-54 is designed for use in line pressure operated systems of 5,000 psi (344.7 bar) or less. The actuators in these systems receive their control pressure direct from the flow line the safety valve is protecting. FEATURES/BENEFITS • Visual indication of position provided by the rising stem • Universal one-piece housing • External pressure relief device • Fail-safe design Product No. 884-51, f/H2S Service Product No. 884-52, f/Arctic Service Product No. 884-54, f/Line Pressure Operated Systems

SPECIFICATION GUIDE Maximum Operating Pressure 884-51 and 884-52 884-54

3,000 psi 5,000 psi

207 bar 345 bar

Maximum Valve Working Pressure

5,000 psi

345 bar

Production Test Pressure 884-51 and 884-52 884-54

4,500 psi 7,500 psi

310 bar 517 bar

0 °F to +150°F -75 °F to +180°F -20 °F to +250°F

-17 C to +66 C -59 C to +82 C -29 C to +121 C

Operating Temperature Range 884-51 884-52 884-54 Product Number 884-51 and 884-54 884-52

°

°

°

°

°

°

H 2S Service Arctic Service

GateMaster Hydraulic Actuator Product No. 884-51

27


Baker Oil Tools

MODEL “J” ™ HYDRAULIC ACTUATOR The Model “J” Hydraulic Actuator is designed for long stroke applications, valves from 5" - 10" (127 mm - 254 mm) with control pressures up to 6,000 psi(413 bar). The Model “J” utilizes a translating cylinder to obtain a compact profile for long stroke operation. The piston is located in the top of the actuator and is available in 5" and 7" (127 mm and 177.8 mm) piston sizes. A rising stem feature is available for visual indication. The Model “J” employs a coil spring to return the gate valve to the closed position upon loss of control pressure. Additional model options include the “RV” ™ with one-piece stem and mechanical opener, and the “RV” with heat sensitive lock open device.

Product No. 885-83, Model J SPECIFICATION GUIDE Service

Standard Service

Maximum Control Pressure, 5" Piston

Model “J” Hydraulic Actuator Product No. 885-83

28








(1.34 x Valve Pressure) +68 psi (4.6 bar)


6,000 psi

413 bar

Test Pressure

9,300 psi

641 bar

Temperature Range

-20 °F to 250°F

-29 C to 121 C

Product Weight (0506)

340 lbs

154 kg

(0508)

352 lbs

160 kg

(0510)

364 lbs

165 kg

°

°


Baker Oil Tools

MODEL “RV” ™ REDUCED VOLUME HYDRAULIC ACTUATOR The Model “RV” (Reduced Volume) Hydraulic Actuator is designed to minimize the cost and size of safety systems. The Model “RV” operates 2" - 4"(50.8 mm - 101.6 mm) valves and accommodates pressures up to 5,000 psi (345 bar). The Model “RV” utilizes the patented translating cylinder design, which makes maintenance of the single T-seal very simple. The inspection window provides visual indication of the gate valve position and allows a side mount magnetic limit switch to be installed. The external safety relief device protects the actuator from over pressurization. Additional model options include the “RV” with one-piece stem and mechanical opener, and the “RV” with heat sensitive lock open device.

Product No. 886-41, Model RV

SPECIFICATION GUIDE Service

Standard and H 2S-CO2 Service

Maximum Control Pressure, 3" Piston Mounted on 2" Valve


Mounted on 3" Valve


Mounted on 4" Valve

Contact Engineering Department


5,000 psi

345 bar

Maximum Working Pressure

5,200 psi

359 bar

Test Pressure

7,800 psi

538 bar

Temperature Range

0°F to 250°F

-18 C to 121 C

Product Weight

75 lbs

34 kg

°

Model “RV” ™ Hydraulic Actuator Product No. 886-41

°

29


Baker Oil Tools

MODEL “SH” ™ SHORT HYDRAULIC ACTUATOR The Model “SH” (Short) Hydraulic Actuator is a compact design for space conservation. The compact design is achieved with the patented translating cylinder. The “SH” actuator operates valves within a 3" to 6" (76.2 mm - 152.4 mm) range and accommodates operating pressures up to 15,000 psi (1034.4 bar), with a maximum control pressure of 6,000 psi (413 bar). The piston assembly is available in 3" and 5" (76.2 mm and 127 mm) sizes and has only one dynamic T-seal. An inspection window is provided for visual gate valve position indication. An external safety relief device and breather protect the actuator from over pressurization. The “SH” is also available with side mount magnetic limit switches.

Product No. 884-63, Model SH SPECIFICATION GUIDE Model “SH” Hydraulic Actuator Product No. 884-63

Service

Standard and H 2s-Co2 Service

Maximum Control Pressure, 3" Piston Mounted on 3" Valve

(0.36 x Valve psi) + 1300 psi (89.6 bar)

Mounted on 4" Valve


Maximum Control Pressure 5" Piston

30

Mounted on 4" Valve


Mounted on 5" Valve


Mounted on 6" Valve



6,000 psi

413 bar

Test Pressure

9,300 psi

641 bar

Temperature

-20°F to 250°F

-29 C to 121 C

Product Weight

900 lbs

406 kg

°

°


Baker Oil Tools

MODEL “CSWC” ™ COIL SPRING WIRE-CUTTING ACTUATOR The Model “CSWC” (Coil Spring WireCutter) is widely used for fail-safe shut-in during extended wireline operations. The “CSWC” utilizes a patented translating cylinder and is available in a 5" or 7" (127 mm or 177.8 mm) piston size. The pistons operate gate valves from 4" to 6" (101.6 mm or 152.4 mm) range and accomodate operating pressures up to 15,000 psi (1034.4 bar) with 6,000 psi (413 bar) control pressure. The translating cylinder contains all control pressure inside the piston area, which is sealed by a single T-seal and back-up ring arrangement. This simplifies maintenance. The “CSWC” design incorporates Baker Oil Tools' patented Quick-Disconnect, permitting installation or removal of the actuator without depressurizing the gate valve. In addition, the gate valve or christmas tree may be handled, shipped, or installed without the actuators in place to provide user convenience. The “CSWC” design offers many options. They include side-mounted limit switches for valve position indication, a remote control station, and a rising stem for visual indication of valve position. A variety of accessories are available to extend the utility of this actuator. Baker Oil Tools also offers a Pneumatic Wire-Cutting Actuator, Product No. 885-06-17M4, for use on valves up to 4" with operating pressures to 5,000 psi (345 bar).

Model “CSWC”™ Coil Spring Wire-Cutter Actuator Product No. 884-64

SPECIFICATION GUIDE Service (3" Piston)


Maximum Control Pressure Mounted on 4" Valve (0304) Maximum Operating Pressure

(0.48 x Valve Pressure) + 1,300 psi (89.6 bar) 6,000 psi

413 bar

Test Pressure

9,300 psi

641 bar

Temperature Range

-20°F to 250°F

-29 C to 121 C

Product Weight

410 lbs

408 kg

°

°

SPECIFICATION GUIDE Service (5" Piston)


Maximum Control Pressure

Product No. 884-64, Model “CSWC”






6,000 psi

414 bar

Test Pressure

9,300 psi

641 bar

Temperature Range

-20°F to 250°F

-29 C to 121 C

Product Weight

900 lbs

408 kg

°

°

31


Baker Oil Tools

HIGH THRUST ACTUATORS MODEL “HWC”™ HYDRAULIC WIRE-CUTTING ACTUATOR The “HWC” Hydraulic Wire-Cutting Actuator is designed to provide fail-safe gate valve closure during extended wireline work. The “HWC” operates valves from 2" - 6"(50.8 mm - 152.4 mm) range and accommodates operating pressures up to 10,000 psi (689 bar) with maximum control pressures of 6,000 psi(413 bar). The “HWC” is available with a 5" (127 mm) piston and it utilizes disc springs which are located below the piston assembly. The actuator shaft houses the female portion of the Quick-Disconnect and in the fail-safe position, serves as a valve position indicator. The actuator is protected from over-pressurization by an external safety relief device. Each safety relief device is rated for working pressure and service of the actuator.

Product No. 884-62, Model HWC

SPECIFICATION GUIDE Service

Standard

Maximum Control Pressure for 5" Piston Mounted on 3" Valve (0503)




Maximum Operating Pressure Model “HWC” Hydraulic Wire-Cutting Actuator Product No. 884-62

32

6,000 psi

413 bar

Test Pressure

9,300 psi

641 bar

Temperature Range

-20°F to 250 °F

-29 C to 121 C

Product Weight

410 lbs

185 kg

°

°


Baker Oil Tools

“LPO” ™ (LINE PRESSURE OPERATED) SURFACE SAFETY SYSTEM The “LPO” (Line Pressure Operated) Surface Safety System is designed for precision well control in situations where local supervision is minimal and external power sources are not available. The system is compact and utilizes flowline pressure as the surface safety valve control medium. Flowline pressure, within predetermined limits, maintains the surface safety valve in the open position. When a high or low flowline pressure condition exists, the respective pilot vents pressure from the actuator and closes the surface safety valve. The pressure differential, in the actuator’s control line, closes the velocity check valve blocking flowline pressure to the actuator. The surface safety valve then remains closed until the high or low pressure condition is corrected and the LPO system is manually reset. FEATURES/BENEFITS • Configured for gate valve sizes from 1-13/16" - 8" (406.3 mm - 203.2 mm) with working pressures up to 5,000 psi (344.8 bar) • Alleviates need for an external power source • Minimizes system monitoring • High/low pilots and components are externally mounted for ease of calibrating and servicing • Stainless steel wetted parts provide years of reliable service for model SS4 high and low-pressure pilots • External safety relief device protects actuator from over pressurization • Pilot design includes interchangeable spools allowing easy field conversion from high-to-low or low-to-high pressure • Interchangeable springs allow fast field conversion of sensor ranges Product No. 885-59, LPO *(The Reverse Acting Gate Valve can be provided by Baker Oil Tools or other manufacturers.)

SS-4 Pilot System

Actuator

Bonnet

Velecity Check Valve Isolation Valve

Gate Valve*

Line Pressure Operated Surface Safety System Product No. 885-59

Switch Specifications

Sensor Ranges

Valve Type

Spring Codes (Colors) Std Spring

Inconel Spring

2 Way

Spring Rangespsi (bar)

Set Point Deviation Max Oper Press

5,000 psi (345 bar)

Burst Pressure

10,000 psi (690 bar)

B (blue)

G (green)

100-1200 (6.9-83)

R (red)

Y (yellow)

1000-2500 (69-173)

S (silver)

P (pu rple)

200 0-5000 (137-345)

Deadband

Cv Factor Temperature Range

±3%

10% of Range

1.1 -20 to 250° F -29 to 122 C °

33

Baker Oil Tools


MODEL “DPC” ™ DUAL PUMP HYDRAULIC CONTROL SYSTEM The Model “DPC” is a dual pump wellhead valve hydraulic control system with a self-contained hydraulic source, high and low pressure sensors, fire detection, local shut-down station and a hydraulic actuator. The system, by design, is intrinsically safe and can be used in hazardous areas. It is ideally suited for use in remote areas where there are no other power sources. The system has a double acting hand pump that is used to open the well surface safety valve, a single acting hand pump that is used to open the surface controlled subsurface safety valve, and at the same time provide hydraulic pressure to the high-low pressure sensors. Standard operating pressure is 900 psi - 5,000 psi (62 bar - 345bar).

SYSTEM COMPONENTS • Hydraulic actuator • Bonnet • High pressure pilot • Low pressure pilot • Double acting hand pump • Fusible link • Relief valves • Check valves • Ball valves • 1/3 pint accumulator • 2-1/2 quart hydraulic reservoir • Tubing, fittings and brackets OPTIONS • Anti-theft protection (shroud) • Remote shut-in and monitoring (SCADA-RTU)

Product No. 886-39, Model DPC

34


Baker Oil Tools

“SPC” ™ SINGLE PUMP HYDRAULIC CONTROL SYSTEM The “SPC” is a wellhead valve hydraulic control system with a self-contained hydraulic source, high and low pressure sensors, fire detection, local shut-down station and a hydraulic actuator. The system, by design, is intrinsically safe and can be used in hazardous areas. It is ideally suited for use in remote areas where there are no other power sources. The system has a double acting hand pump that is used to open the well surface safety valve and at the same time provide hydraulic pressure to the high-low pressure sensors. Standard operating pressure is 900 psi - 5,000 psi (62.0 bar - 345bar).

SYSTEM COMPONENTS • Hydraulic actuator • Bonnet • High pressure pilot • Low pressure pilot • Double acting hand pump • Fusible link • Relief valves • Check valves • Ball valves • 1/3 pint accumulator • 5 quart hydraulic reservoir • Tubing, fittings and brackets OPTIONS • Anti-theft protection (shroud) • Remote shut-in and monitoring (SCADA-RTU) • Surface controlled subsurface safety valve control (using separate pump) • 4,000 psi (275.7 bar) maximum operating pressure Product No. 886-38, Model SPC

35


Baker Oil Tools

HYDRAULIC HIGH OR LOW PILOTS Hydraulic High or Low Pilots for high system pressures are hydraulic power controllers which monitor flow line pressure conditions. The pilots will automatically block and bleed from 75 psi - 5,500 psi (5.1 - 379.2 bar) control pressure when preset line pressure limits are violated. The unique pressure handling capability of the high pressure exhaust pilot permits direct monitoring and control of high pressure fluids. This allows the high pressure control system to reduce in size and complexity. Since use of this type pilot can eliminate the need for field gas supply, separators and scrubbers, pressure regulators and pneumatic pilots, it is possible to operate an entire safety system using unregulated flowline fluids of 5,500 psi (379.2 bar) and below. The high pressure exhaust type pilot is ideal for line break systems application where supervision is minimal or external power sources are not available. This type of pilot is capable of being tripped by a fusible plug, which indicates fire safe applications. Product No. 877-55 High Pressure Exhaust Type Pilot must be used in conjunction with a velocity check valve. This allows the system to be charged up and on line as soon as the well is ready for test or production. Product No. 877-55, Exhaust Type Pilot is field convertible from high to low or vice versa.

Product No. 877-55, Hydraulic High or Low Pilots

SPECIFICATION GUIDE

Sensing Pressure Ranges

psi

bar

75-300

5-20

250-900

17-62

750-2200

52-152

2000-5500

138-380


3000

206


-20°F to 250°F

-29 C to 121 C °

°

Repeatability of Set Point

1% Set Pressure Maximum

Hysteresis or Dead Band

Less than 10% of Full Range

Design Meets

NACE MR-01-75 Standards 12 lbs

Weight

5.5 kg

RANGE CHART Sensing Range (psi) 75-300

High Pressure Exhaust Pilot Manifold Assembly Product No. 877-55

36

250-900 750-2200 Commodity No.

2000-5500

High Pilot

877-55-0003

877-55-0009

877-55-0022

877-55-0055

Low Pilot

877-55-0300

877-55-0900

877-55-2200

877-55-5500

SURFACE SAFETY SYSTEMS HIGH PRESSURE HIGH-LOW HYDRAULIC PILOTS Product No. 877-51 The High Pressure Pilot incorporates the functions of a complete system. The high-low pilot assembly consists of four major components: control valve, low pressure sensing unit, high pressure sensing unit, and mechanical operator, all of which are packaged in a single compact cylinder. This assembly can be utilized for sensing pressures up to 9,000 psi (620.5 bar). If within the preset highlow pressure set points, the pilot will transmit a high pressure control signal (9,000 psi [620.5 bar] maximum). When the sensed pressure falls below or exceeds the high-low set point range, the assembly will automatically block and bleed the control pressure. On either a high or low trip condition, the pilot will automatically lock itself out and must be manually reset. This assembly includes a low pressure bypass “detent” mechanism which can be used to override the low pressure pilot for start-up sequence. Once the flowline pressure reaches the low set point, the detent assembly will automatically clear and arm the pilot assembly. This high-low pilot also has a manual control which provides start-up or shutdown control regardless of the pilot sensed pressure. The high pressure hydraulic pilot design is also available individually for either low or high pressure sensing. FEATURES/BENEFITS • Simplicity — Because this is a simple control system, it is inherently reliable and serviceable. Installation, maintenance, and calibration are easy even for beginning control technicians. • Reliability — This pilot eliminates the maze of control tubing, relays, and interface valves found in conventional control consoles, and replaces them with one simple, reliable component. • Trip point accuracy —Incorporation of a snap acting adjustable valve assures the accuracy of trip point setting.

Baker Oil Tools

• Repeatable set point — Powerful springs and permanently lubricated seal bores assure set-point reliability better than ±3 per cent of the set pressure. • Manual control — The safety system may be manually shut down or started up at any time, regardless of the pilot set point or line pressure conditions. • Automatic start-up-bypass — A spring loaded detent pin can be used to override the low pilot for start-up. When flow-line pressure rises above the set point, the detent automatically retracts. This feature makes it easy for a single operator to start up a large number of wells simultaneously.

High Pressure Sensing Unit

LOW HYDRAULIC PILOT Product No. 877-52 When pressure falls below the pilot sense set point, the low hydraulic pilot blocks and bleeds the hydraulic control pressure. Low Pressure Sensing Unit

HIGH HYDRAULIC PILOT Product No. 877-53 When pressure exceeds the pilot sense set point, the high hydraulic pilot blocks and bleeds the hydraulic control pressure. High-Low Hydraulic Pilot Product No. 877-51

SPECIFICATION GUIDE

Sensing Pressure Ranges


psi

bar

100-300

7-21

250-900

18-62

750-2,000

52-138

1,900-5,500

131-380

3,300-9,000

227-620

Within ±3% of Set Pressure

Maximum Operating Pressure Control Valve

7,500 psi

517 bar

Pilot

9,000 psi

620 bar

Production Test Control Valve

6,000 psi

413 bar

Pilot Operating Temperature Range Design Meets

1.5 x Maximum Range -40°F to 250°F -20 C to 121 C °

°

NACE MR-01-75 Standards

37


Baker Oil Tools

DIRECT-DIAL PILOTS HELIX 1 PILOT MADE IN USA

0

1

1

0

0

2

1

0

0

3

9 00 80 0 7 0 0 0 0 6 0 5 0 0 0 4 0 6 5

1 0

0

0 7

0

0

1

2

0

1

9

0

1

0 0 0 0 1 4 1

0

0 0 5 1

0

0

3

0

0

4

2

0

0

9

3

0 0 0 0 1 4 1

0 0

0

0

0

0

1

3 0

0

1

2 0 0 1

0 0

0

8

1

0

3

0

2

0

0

0 7

1

0

0

4

8

9 00 80 0 7 0 0 0 0 6 0 5 0 0 0 4 0 6 5

1 0

0

0 0

3

0

The Helix 1 High-Low Pilot System utilizes coil-type stainless steel Bourdon tubes to open and close snap-acting block-and-bleed valves in response to either high or low changes in sensed pressure. The typical system contains one Helix 1 Pilot set to high pressure sensitivity, one Helix 1 Pilot set to low pressure sensitivity, and a manifold for mounting both to a control panel. The Helix 1 Pilot can be supplied as an individual product (Product No. 87648). This compact pilot is easily installed, insensitive to harsh environment and vibration, and is packaged in a stainless steel case. Changing the set point is as simple as changing the trip point setting on the adjustable dial on the face of the pilot. The pilot can easily be shop or field converted from high to low, or vice versa, by a simple interchange of parts.

MADE IN USA

0

2 0 0 1

0 0 0

0 0 5 1

Helix 1 Pilot System Product No. 876-53

Product No. 876-48, Helix 1 Pilot Product No. 876-53, Helix 1 Pilot System SPECIFICATION GUIDE Over Pressure Capacity of Sensing Element

2 Times for all Ranges to 5000 psi; 1.8 Times for 0-10,000 psi; 1.5 Times for 0-15,000 psi Range


1%, Full Scale

Pressure Sensing Element

316 Stainless Steel


Dead Band (Trip to Reset)

Less than 5%, Full Scale

Body Construction

Stainless Steel

-20°F to 250°F

Accuracy of Dial Setting

± 3 Percent

Pneumatic Supply Pressure

30 psi

(2.07 bar)

-29 C to 121 C °

°

Pressure Ranges psi

0-150

0-250

0-500

0-1500

0-2500

0-5000

0-10,000

bar

0-10

0-17

0-34

0-103

0-172

0-345

0-689

0-15,000 0-1034

Commodity No. 876-53 High Pilot System (876-53) Individual Pilot (876-48)

Low

N150 150H

High

Low

N250

150L 250H

High

Low

N500

250L 500H

500L

High

Low

N15C 15DH

15DL

High

Low

N25C 25CH

25CL

High

Low

N05K 05KH

High

Low

N10K

05KL 10KH 10KL

Each Helix 1 Pilot System or individual pilot is assigned a nine digit commodity number. The four digit numbers above would follow the five digit product number to specify the various versions offered.

38

High

Low

N15K 15KH

15KL


Baker Oil Tools

MODEL “BPR” ™ PNEUMATIC RELAY The “BPR” ™ is a pilot-operated, three-way, spring-return, pneumatic relay. It can be used as a normally closed or normally open logic valve, with or without automatic reset. It is commonly used as an actuator control valve, but may be panel mounted for other uses. Designed to quickly exhaust control pressure from any actuator to permit rapid emergency closure, this normally closed pilot-operated pneumatic device transmits 125 - 150 psi (8.6 -10.3 bar) pressure. A signal from the pilot causes the relay spool to shift to the open position, thus supplying the actuator with control pressure. Product No. 877-36 f/Standard and H2S-CO2 Service Product No. 877-37 f/Arctic Service

SPECIFICATION GUIDE Commodity Number

877-36-2000

877-37-2000

Service

Standard and H2S-CO 2

Arctic

Operating Temperature

-20°F to 250°F (-28 C to 121 C) -75°F to 120°F (-60 C to 49 C) °

°

°

M inimum Control Pressu re Air L atch

30 psi for 125 p si o ut put (1.7 bar for 8.6 bar output)

Min imum Control Pressure Automatic Reset

40 psi for 125 psi output(2.8 bar for 8.6 bar output)


30 psi for 125 psi output (4.1 bar for 17.2 bar output)

Maximum Working Pressure

250 psi (17.2 bar)

Weight

4.3 lbs (1.9 kg)

°

Baker Pneumatic Relay Product No. 877-36

39


Baker Oil Tools

ACTUATOR ACCESSORIES MECHANICAL OPENER Product No. 885-13 Typically employed to open low pressure gate valves when actuator control pressure is unavailable. This accessory is offered in sizes suitable for valves to 7" (177.8 mm). 885-13-0003 . . . . for 1-13/16 valves (with pressures to 10,000 psi [689 bar] ), and 2, 2-1/2, and 3" valves. (with pressures to 5,000 psi [345 bar] ). 885-13-0006 . . . . for 4, 6, 6-1/2 and 7" valves (with no valve body pressure)

Mechanical Opener Product No. 885-13

SCREW JACK Product No. 885-62 Used to mechanically stroke a valve before the actuator is installed. This device mounts directly on a Baker Oil Tools bonnet assembly. Small (to 4"(101.6 mm)) valves may be operated while pressurized.

Screw Jack Product No. 885-62

885-62-0103 . . . . for 2, 2-1/2, and 3" valve (to 2,000 psi [138 bar] ) 885-62-0004 . . . . for 4" valve (to 2,000 psi [138 bar] )

HYDRAULIC OPENER Product No. 885-14 Hydraulic Openers are used when a mechanical opener is incapable to do the work. This hydraulic opener will open pressurized gate valves when the actuator is out of service. It opens gate valves for control pressures of up to 5,000 psi (344.7 bar) from a hand pump or other source is needed to open 2" - 12" (50.8 mm - 304.8 mm) valves with as much as 5,000 psi (344.7 bar) pressure in the valve body. 885-14.....for standard service 885-23.....for arctic service 885-27......for H 2S-CO2 service

CLEAR STEM PROTECTOR Product No. 885-38 The Clear Stem Protector is available in two accessory thread sizes to fit most Baker Oil Tools gate valve actuators. The clear stem protector permits the rising stem of the actuator to be seen while preventing damage to the stem.

Hydraulic Opener Product No. 885-14

40

885-38-0304....2.75” Thd, for 885-38-0608....2.75” Thd, for 885-38-1012....2.75” Thd, for 885-38-1416....2.75” Thd, for 885-38-0004....2.87” Thd, for 885-38-0005....4.56” Thd, for 885-38-2012....4.65” Thd, for 885-38-2016....4.65” Thd, for

4” Valve, Overall height 10.78” 8” Valve, Overall height 14.70” 12” Valve, Overall height 17.86” 16” Valve, Overall height 21.86” 6” Valve, Overall height 10.87” 6” Valve, Overall height 13.12” 12” Valve, Overall height 19.10” 16” Valve, Overall height 23.22”

Clear Stem Protector Product No. 885-38


Baker Oil Tools

ACTUATOR ACCESSORIES (Cont.) SENSING LINE BLOWOUT PREVENTER Product No. 885-19 Mounted between a flowline and a line sensing device (usually a pilot or relay), this unit reacts to the volumevelocity relationship of fluids in the sense line. When the velocity component exceeds a predetermined rate, the sense-line BOP shuts in, removing control pressure from the end device (usually an actuator). The actuator is thus permitted to close the valve, preventing a blowout. U.S. Patent No. 4,479,506. 885-19 for Standard and H 2S-CO2 Service, 10,000 psi working pressure (689 bar)

CONTROL LINE BLOWOUT PREVENTER Product No. 885-21

Sensing Line Blowout Preventer Product No. 885-19

The Control Line Blowout Preventer is a safety device that prevents excessive control line flow due to seal failures. This product operates as a velocity check valve that incorporates a volume delay. When control line flow exceeds a rate of 0.1 GPM for a total of 35 cubic inches, the control line BOP automatically resets reestablishing control line pressure.

Control Line Blowout Preventer Product No. 885-21

U.S. Patent No. 4,202,368. 885-21 for Standard and H 2S-CO2 Service

HEAT-SENSITIVE LOCK-OPEN DEVICE Product No. 885-37 & 885-39 These accessories require specific actuator information for proper application, please include actuator thread and valve pressure requirements. The device is used to hold a reverse acting gate valve open. It mounts on top of an actuator and permits the actuator to close the valve only in the event of a fire. HSLOD’s are used only during extended wireline work and are not designed to override a safety system.

Heat-Sensitive Lock-Open Device Product No. 885-37

885-37-S283 HSLOD, HI THRST, F/6" SWC, 212 °F 885-37-2283 HSLOD, HI THRST, 2.75 THD., 212 °F 885-37-2350 HSLOD, HI THRST, 2.75N THD., 350 °F 885-37-4L28 HSLOD, HI THRST, QIK. DISC., 4.656 ACME, 212 °F 885-37-4283 HSLOD, HI THRST, 4.656 ACME, 212 °F 885-37-4350 HSLOD, HI THRST, 4.656 ACME, 350 °F 885-37-5283 HSLOD, HI THRST, 5.00 ACME, 212 °F 885-37-6J28 HSLOD, HI THRST, A506 MOD “J” 212 °F 885-37-J283 HSLOD, HI THRST, F/0508 MOD “J”, 212 °F 885-39-370P HSLOD, F/STD MOD Actuators, 212 °F eutectic

Heat-Sensitive Lock-Open Device 885-39

41


Baker Oil Tools

FUSIBLE PLUGS/LIMIT SWITCHES LOW PRESSURE FUSIBLE PLUG Product No. 885-15 HIGH PRESSURE FUSIBLE PLUG Product No. 885-16 Specifically designed to act as fire sensors on pressure control lines, these plugs contain a low-melting alloy that vents control line pressure when ambient temperature exceeds a specified value. Body construction is of 316 stainless steel or brass with standard 1/4", 1/2", or 3/8" (6.35 mm, 12.7 mm or 9.525 mm)NPT male threads available. A range of euctectic melting temperatures is offered. SPECIFICATION GUIDE

High Pressure Fusible Plug Product No. 885-16

Max Pressure (psi) Service Melting Points ( °F) ( C) °

Low Pressure

High Pressure

300 (20.6 bar)

10,000 (689.4 bar)

Standard & H 2S-CO 2

Standard & H 2S-CO 2

162, 205, 281, 449

168, 210, 283

72, 96, 138, 231

75, 98, 139

BLOCK-AND-BLEED FUSIBLE PLUG Product No. 885-30

Block-and-Bleed Fusible Plug Product No. 885-30

Designed for use on high pressure control lines, the block-andbleed fusible plugs will melt at fire temperatures and bleed control fluids downstream blocking upstream pressure. Constructed of 17-4PH and 300 series stainless steel for resistance to corrosive environments, they are available with 1/4", 3/8", and 1/2" (6.35 mm, 9.525 mm and 12.7 mm) NPT female connections. A range of euctectic melting temperatures is offered. SPECIFICATION GUIDE Max Pressure (psi) Service

10,000 (689.4 bar) Standard & H 2S-CO 2

Melting Points ( °F)

210, 283, 350

( C)

98,139, 176

°

ELECTRIC LIMIT SWITCH Product Nos. 885-64 & 885-66 PNEUMATIC LIMIT SWITCH Product No. 885-63

Electric Limit Switch Product No.s 885-64 & 885-66

42

Limit switches permit remote indication of gate valve position (full open or closed) by electrical contact during actuator shaft m ovement, or by pneumatic movement due to actuator piston travel. Limit switches are typically used on large production platforms or automated leases. The pneumatic limit switch is also applied in hazardous areas where electrical devices are undesirable.

Electric Limit Switch Product No. 885-64


Baker Oil Tools

SURFACE SAFETY SYSTEMS ORDERING EXAMPLE BAKER OIL TOOLS SURFACE SAFETY SYSTEMS CUSTOMER

END USER

CONTACT/PHONE

CONTACT/PHONE

VALVE BONNET DETAILS VALVE BORE SIZE

API 6A PSL

PRESSURE RATING

API 6A TEMP CLASS

K, L, P, S, T, U, X

VALVE MODEL

API 6A MATL CLASS

BB, CC, EE, FF, HH

COMMODITY CODE

FIRESAFE 6FC

1, 2, 3

YES/NO

ACTUATOR DETAILS HYDRAULIC

YES/NO

PSI

WIRELINE-CUTTING

YES/NO

PNEUMATIC

YES/NO

PSI

MANUAL OVERIDE

YES/NO

LIMIT SWITCH

YES/NO

MODEL

TYPE COMMODITY CODE

ACTUATOR MODEL API 6A PSL

1, 2, 3

API 6A TEMP CLASS

K, L, P, S, T, U, X

API 6A MATL CLASS

AA, DD

CLASS

API 6A PR2

YES/NO

CLASS PSI


OTHER INFORMATION OTHER Q.A. SPECS BONNET COMM. # VALVE INTERFACE W/REVISION LEVEL SCREW JACK

YES/NO

SENSE LINE BLOW OUT PREVENTER

YES/NO

CONTROL LINE BLOW OUT PREVENTER

YES/NO

HEAT SENSITIVE LOCK OPEN DEVICE

YES/NO

MECHANICAL OPENER

CLEAR STEM PROTECTOR

QTY BONNETS QTY ACTUATORS VALIDITY

30, 60, 90 DAYS

DATE REQUIRED DELIVERY TERMS ACCESSORIES

C & F / Ex-Wks HSLOD

43

Baker Oil Tool_SSV Catalog

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